Harbor Freight Universal Channel Winch Mount Product Manual

Manual for the 90476 Universal Channel Winch Mount 90476 Universal Channel Winch Mount

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REV 14i

Owner’s Manual & Safety Instructions

Save This Manual Keep this manual for the safety warnings and precautions, assembly,

operating, inspection, maintenance and cleaning procedures. Write the product’s serial number in the

back of the manual near the assembly diagram (or month and year of purchase if product has no number).

Keep this manual and the receipt in a safe and dry place for future reference.

When unpacking, make sure that the product is intact

and undamaged. If any parts are missing or broken,

please call 1-888-866-5797 as soon as possible.

Copyright© 2003 by Harbor Freight Tools®. All rights reserved.

No portion of this manual or any artwork contained herein may be reproduced in

any shape or form without the express written consent of Harbor Freight Tools.

Diagrams within this manual may not be drawn proportionally. Due to continuing

improvements, actual product may differ slightly from the product described herein.

Tools required for assembly and service may not be included.

Read this material before using this product.

Failure to do so can result in serious injury.

SAVE THIS MANUAL.

Page 2 For technical questions, please call 1-888-866-5797. Item 90476

Specifications

Winch Compatibility 9,000 & 12,000 lb.

Badlands Winches

Vehicle Compatibility

Various vehicles,

including Toyota®

models FJ-40

and FJ-45

Important Safety Information

Assembly Precautions

1. Assemble only according to these

instructions. Improper assembly

can create hazards.

2. Verify Channel is compatible with

the vehicle it is being mounted on.

3. Prior to installing, read and

understand instructions and safety

precautions outlined in vehicle’s

manufacturer’s service manual.

4. Wear ANSI-approved safety goggles

and heavy-duty work gloves

during mounting.

5. Keep assembly area clean and well lit.

6. Keep bystanders out of the area

during mounting and use.

7. Do not mount or use winch when

tired or when under the influence

of alcohol, drugs or medication.

8. Weight capacity and other product

capabilities apply to properly and

completely assembled product only.

Use Precautions

1. This product is not a toy. Do not allow

children to play with or near this item.

2. Use as intended only. This Channel

is designed to be used with 9,000

& 12,000 lb. Badlands Winches.

Do not weld, bend, drill new holes

in, or otherwise modify this item.

Modifications may compromise

the structure of this product,

leading to sudden failure under

load and decreased capacity.

3. Inspect before every use; do not use

if parts are loose or damaged.

4. Do not exceed 12,000 lb. capacity.

Mounting location and hardware

must support winch and load.

Be aware of dynamic loading!

Sudden load movement may

briefly create excess load

causing product failure.

5. Maintain product labels and

nameplates. These carry

important safety information.

If unreadable or missing, contact

Harbor Freight Tools for a replacement.

Page 3For technical questions, please call 1-888-866-5797.Item 90476

Mounting Instructions

Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the

beginning of this document including all text under subheadings therein

before set up or use of this product.

1. Avoid accidental damage to Channel

and/or vehicle to which Channel

will be installed. Prior to installing

the Channel on vehicle, read and

understand instructions and safety

precautions as outlined in vehicle

manufacturer’s service manual.

2. CAUTION! Prior to attaching

the Channel to vehicle, make

sure vehicle’s engine is off and

emergency brake is set.

3. With assistance, position Channel

between front frame rails of vehicle.

4. Align mounting holes in Channel with

the factory bolt holes in the frame rails of

vehicle. Then, securely attach Channel

to vehicle’s frame rails with at least

4 sets of ASTM Grade 5 Bolts, Washers,

Lock Washers, and Nuts (not included)

the largest diameter that will fit.

5. With assistance, and use of proper

lifting device, position Winch

(not included) over Channel.

6. Using the appropriate size ASTM Grade

5 Bolts, Washers, Lock Washers, and

Nuts, attach Winch’s Fairlead (roller or

hawse) onto front of Channel. Then run

the Winch’s Hook through the Fairlead.

Attach to Vehicle’s

Front Frame Rails

Attach Fairlead Here

7. Align mounting holes in base of the

Winch with mounting holes in Channel.

8. Securely attach Winch to Channel,

using correct hardware.

Record Serial Number Here:

Note: If product has no serial number, record month and year of purchase instead.

Limited 90 Day Warranty

Harbor Freight Tools Co. makes every effort to assure that its products meet high quality

and durability standards, and warrants to the original purchaser that this product is free from

defects in materials and workmanship for the period of 90 days from the date of purchase.

This warranty does not apply to damage due directly or indirectly, to misuse, abuse, negligence

or accidents, repairs or alterations outside our facilities, criminal activity, improper installation,

normal wear and tear, or to lack of maintenance. We shall in no event be liable for death,

injuries to persons or property, or for incidental, contingent, special or consequential damages

arising from the use of our product. Some states do not allow the exclusion or limitation of

incidental or consequential damages, so the above limitation of exclusion may not apply to you.

THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR

IMPLIED, INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS.

To take advantage of this warranty, the product or part must be returned to us with transportation

charges prepaid. Proof of purchase date and an explanation of the complaint must accompany

the merchandise. If our inspection verifies the defect, we will either repair or replace

the product at our election or we may elect to refund the purchase price if we cannot readily

and quickly provide you with a replacement. We will return repaired products at our expense,

but if we determine there is no defect, or that the defect resulted from causes not within

the scope of our warranty, then you must bear the cost of returning the product.

This warranty gives you specific legal rights and you may also

have other rights which vary from state to state.

3491 Mission Oaks Blvd. • PO Box 6009 • Camarillo, CA 93011 • 1-888-866-5797