Hearth and Home Technologies 2326-110 Fireplace system controller (Remote) User Manual
Hearth & Home Technologies Fireplace system controller (Remote)
User manual
Owner’s Manual Installation and Operation NOTICE DO NOT DISCARD THIS MANUAL • Important operating and maintenance instructions included. • Read, understand and follow these instructions for safe installation and operation. WARNING: If the information in these instructions is not followed exactly, a fire or explosion may result causing property damage, personal injury, or death. • DO NOT store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance. • What to do if you smell gas - DO NOT try to light any appliance. - DO NOT touch any electrical switch. DO NOT use any phone in your building. - Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions. - If you cannot reach your gas supplier, call the fire department. • Installation and service must be performed by a qualified installer, service agency, or the gas supplier. This appliance may be installed as an OEM installation in manufactured home (USA only) or mobile home and must be installed in accordance with the manufacturer’s instructions and the manufactured home construction and safety standard, Title 24 CFR, Part 3280 or Standard for Installation in Mobile Homes, CAN/CSA Z240MH, in Canada. This appliance is only for use with the type(s) of gas indicated on the rating plate. • Leave this manual with party responsible for use and operation. DI O N SC OT AR WARNING HOT SURFACES! Glass and other surfaces are hot during operation AND cool down. Hot glass will cause burns. • DO NOT touch glass until it is cooled • NEVER allow children to touch glass • Keep children away • CAREFULLY SUPERVISE children in same room as fireplace. • Alert children and adults to hazards of high temperatures. High temperatures may ignite clothing or other flammable materials. • Keep clothing, furniture, draperies and other flammable materials away. This appliance has been supplied with an integral barrier to prevent direct contact with the fixed glass panel. DO NOT operate the appliance with the barrier removed. Contact your dealer or Hearth & Home Technologies if the barrier is not present or help is needed to properly install one. In the Commonwealth of Massachusetts installation must be performed by a licensed plumber or gas fitter. See Table of Contents for location of additional Commonwealth of Massachusetts requirements. Installation and service of this appliance should be performed by qualified personnel. Hearth & Home Technologies suggests NFI certified or factory trained professionals, or technicians supervised by an NFI certified professional. Heat & Glo • 6000CMOD-IPI, 8000CMOD-IPI • 2241-900 Rev. i • 4/13 Read this manual before installing or operating this appliance. Please retain this owner’s manual for future reference. A. Congratulations This owner’s manual should be retained for future reference. We suggest that you keep it with your other important documents and product manuals. Congratulations on selecting a Heat & Glo gas fireplace, an elegant and clean alternative to wood burning fireplaces. The Heat & Glo gas fireplace you have selected is designed to provide the utmost in safety, reliability, and efficiency. The information contained in this owner’s manual, unless noted otherwise, applies to all models and gas control systems. As the owner of a new fireplace, you’ll want to read and carefully follow all of the instructions contained in this owner’s manual. Pay special attention to all cautions and warnings. Your new Heat & Glo gas fireplace will give you years of durable use and trouble-free enjoyment. Welcome to the Heat & Glo family of fireplace products! We recommend that you record the following pertinent information about your fireplace. Homeowner Reference Information Model Name: ___________________________________________ Date purchased/installed: __________________ Serial Number:__________________________________________ Location on fireplace: _____________________ Dealership purchased from: _______________________________ Dealer Phone: __________________________ Notes: _______________________________________________________________________________________ _____________________________________________________________________________________________ Listing Label Information/Location The model information regarding your specific fireplace can be found on the rating plate usually located in the control area of the fireplace. Heat & Glo, a brand of Hearth & Home Technologies 7571 215th Street West, Lakeville, MN 55044 Type of Gas Not for use with solid fuel. (Ne doit pas entre utilise avec un combustible solide). Type of Gas (Sorte De Gaz) Gaz):: NATURAL GAS Gas and Electric Information This appliance must be installed in accordance with local codes, if any; if not, follow ANSI Z223.1 in the USA or CAN/CGA B149 installation codes. (Installer l’appareil selon les codes ou reglements locaux ou, en l’absence de tels reglements, selon les codes d’installation CAN/CGA-B149.) ANSI Z21XX-XXXX · CSA 2.XX-MXX Minimum Permissible Gas Supply for Purposes of Input Adjustment. Approved Minimum (De Gaz) Acceptable 0.0 in w.c. (Po. Col. d’eau) Maximum Pressure (Pression) 0.0 in w.c. (Po. Col. d’eau) Maximum Manifold Pressure (Pression) 0.0 in w.c. (Po. Col. d’eau) Minimum Manifold Pressure (Pression) 0.0 in w.c. (Po. Col. d’eau) Total Electrical Requirements: 000Vac, 00Hz., less than 00 Amperes ALTITUDE: MAX. INPUT BTUH: MIN. INPUT BTUH: ORIFICE SIZE: 0-0000 FT. 00,000 00,000 #XXXXX IN CANADA 0000-0000FT. 00,000 00,000 #XXXXX MADE IN USA Model: (Modele): XXXXXXXX Serial (Serie): XXXXXXXX Heat & Glo • 6000CMOD-IPI, 8000CMOD-IPI • 2241-900 Rev. i • 4/13 Model Number Serial Number FCC Statement: This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates uses and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following measures: -- Reorient or relocate the receiving antenna. -- Increase the separation between the equipment and receiver. -- Connect the equipment into an outlet on a circuit different from that to which the receiver is connected. -- Consult the dealer or an experienced radio/TV technician for help. This device complies with part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) This device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation. Changes or modifications not expressly approved by the party responsible for compliance could void the user's authority to operate the equipment. IC Statement: This device complies with Industry Canada licence-exempt RSS standard(s). Operation is subject to the following two conditions: (1) this device may not cause interference, and (2) this device must accept any interference, including interference that may cause undesired operation of the device. Le présent appareil est conforme aux CNR d'Industrie Canada applicables aux appareils radio exempts de licence. L'exploitation est autorisée aux deux conditions suivantes : (1) l'appareil ne doit pas produire de brouillage, et (2) l'utilisateur de l'appareil doit accepter tout brouillage radioélectrique subi, même si le brouillage est susceptible d'en compromettre le fonctionnement. Safety Alert Key: • • • • DANGER! Indicates a hazardous situation which, if not avoided will result in death or serious injury. WARNING! Indicates a hazardous situation which, if not avoided could result in death or serious injury. CAUTION! Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury. NOTICE: Used to address practices not related to personal injury. Table of Contents A. Congratulations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 B. Limited Lifetime Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . 5 1 Listing and Code Approvals A. B. C. D. E. F. G. H. 2 Operating Instructions Gas Fireplace Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Your Fireplace . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Fan Kit (optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Clear Space . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Decorative Doors and Fronts . . . . . . . . . . . . . . . . . . . . . . 10 Fixed Glass Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Remote Controls, Wall Controls and Wall Switches . . . . . 10 IPI Battery Tray/Battery Installation . . . . . . . . . . . . . . . . . 11 Control Module Operation . . . . . . . . . . . . . . . . . . . . . . . . 11 Before Lighting Fireplace . . . . . . . . . . . . . . . . . . . . . . . . . 11 Lighting Instructions (IPI) . . . . . . . . . . . . . . . . . . . . . . . . . 12 After Fireplace is Lit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Frequently Asked Questions . . . . . . . . . . . . . . . . . . . . . . 13 3 Maintenance and Service A. Maintenance Tasks-Homeowner . . . . . . . . . . . . . . . . . . . 14 B. Maintenance Tasks-Qualified Service Technician . . . . . . 14 C. Glass Refractory, Base Pan, Burner and Valve Assembly Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 D. Burner Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 Installer Guide Typical Appliance System. . . . . . . . . . . . . . . . . . . . . . . . . Design and Installation Considerations . . . . . . . . . . . . . . Tools and Supplies Needed . . . . . . . . . . . . . . . . . . . . . . . Inspect Appliance and Components . . . . . . . . . . . . . . . . . 18 19 19 19 5 Framing and Clearances A. B. C. D. Selecting Appliance Location . . . . . . . . . . . . . . . . . . . . . . Constructing the Appliance Chase . . . . . . . . . . . . . . . . . . Clearances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Mantel and Wall Projections . . . . . . . . . . . . . . . . . . . . . . . A. B. C. D. E. Approved Pipe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Vent Table Key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Use of Elbows . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Measuring Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . Vent Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 25 25 25 26 8 Vent Clearances and Framing A. B. C. D. E. Pipe Clearances to Combustibles . . . . . . . . . . . . . . . . . . 32 Wall Penetration Framing . . . . . . . . . . . . . . . . . . . . . . . . . 32 Install the Ceiling Firestop . . . . . . . . . . . . . . . . . . . . . . . . 33 Install Attic Insulation Shield . . . . . . . . . . . . . . . . . . . . . . . 34 Installing the Optional Heat-Zone® Gas Kit . . . . . . . . . . . . . 34 9 Appliance Preparation A. Top Vent . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35 B. Installing the Non-combustible Board. . . . . . . . . . . . . . . . 36 C. Securing and Leveling the Appliance . . . . . . . . . . . . . . . . 36 10 Installing Vent Pipe (DVP and SLP Pipe) A. B. C. D. E. F. G. H. I. J. K. L. Assemble Vent Sections (DVP Pipe Only) . . . . . . . . . . . . Assemble Vent Sections (SLP Pipe Only) . . . . . . . . . . . . Assemble Slip Sections . . . . . . . . . . . . . . . . . . . . . . . . . . Secure the Vent Sections . . . . . . . . . . . . . . . . . . . . . . . . . Disassemble Vent Sections . . . . . . . . . . . . . . . . . . . . . . . Install Decorative Ceiling Components (SLP only). . . . . . Install Metal Roof Flashing . . . . . . . . . . . . . . . . . . . . . . . . Assemble and Install Storm Collar . . . . . . . . . . . . . . . . . . Install Vertical Termination Cap . . . . . . . . . . . . . . . . . . . . Install Decorative Wall Components (SLP only) . . . . . . . . Heat Shield Requirements for Horizontal Termination . . . Install Horizontal Termination Cap (DVP and SLP Pipe) . 37 38 38 39 39 40 41 41 42 42 42 43 11 Gas Information 4 Getting Started A. B. C. D. A. Vent Termination Minimum Clearances . . . . . . . . . . . . . . 23 7 Vent Information and Diagrams Appliance Certification . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tempered Glass Specifications . . . . . . . . . . . . . . . . . . . . . BTU Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . High Altitude Installations . . . . . . . . . . . . . . . . . . . . . . . . . . Non-Combustible Materials Specification. . . . . . . . . . . . . . Combustible Materials Specification . . . . . . . . . . . . . . . . . Electrical Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Requirements for the Commonwealth of Massachusetts . . User Guide A. B. C. D. E. F. G. H. I. J. K. L. M. 6 Termination Locations 20 21 21 22 A. B. C. D. Fuel Conversion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gas Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gas Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . High Altitude Installations . . . . . . . . . . . . . . . . . . . . . . . . . 44 44 44 44 12 Electrical Information A. B. C. D. E. F. Wiring Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . IntelliFire PlusTM Ignition System Wiring . . . . . . . . . . . . . . Optional Accessories Requirements . . . . . . . . . . . . . . . . Electrical Service and Repair . . . . . . . . . . . . . . . . . . . . . . Junction Box Installation. . . . . . . . . . . . . . . . . . . . . . . . . . Wall Switch Installation for Fan (Optional) . . . . . . . . . . . . Heat & Glo • 6000CMOD-IPI, 8000CMOD-IPI • 2241-900 Rev. i • 4/13 45 45 45 46 46 46 13 Finishing A. B. C. D. Mantel and Wall Projections . . . . . . . . . . . . . . . . . . . . . . . Facing Material . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Finish and Sealing Joints . . . . . . . . . . . . . . . . . . . . . . . . . Door Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47 48 48 49 14 Appliance Setup A. B. C. D. E. F. G. H. I. Remove Fixed Glass Assembly . . . . . . . . . . . . . . . . . . . . Remove the Shipping Materials . . . . . . . . . . . . . . . . . . . . Clean the Appliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Glass Panel Installation . . . . . . . . . . . . . . . . . . . . . . . . . . Media Placement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fixed Glass Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . Install Trim and/or Surround . . . . . . . . . . . . . . . . . . . . . . . Air Shutter Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52 52 52 52 52 53 55 55 55 15 Troubleshooting A. IntelliFire PlusTM Ignition System . . . . . . . . . . . . . . . . . . . 56 16 Reference Materials A. B. C. D. Appliance Dimension Diagram . . . . . . . . . . . . . . . . . . . . . Vent Components Diagrams . . . . . . . . . . . . . . . . . . . . . . Service Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Contact Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58 60 67 71 = Contains updated information. Heat & Glo • 6000CMOD-IPI, 8000CMOD-IPI • 2241-900 Rev. i • 4/13 B. Limited Lifetime Warranty Hearth & Home Technologies LIMITED LIFETIME WARRANTY Hearth & Home Technologies, on behalf of its hearth brands (”HHT”), extends the following warranty for HHT gas, wood, pellet, coal and electric hearth appliances that are purchased from an HHT authorized dealer. WARRANTY COVERAGE: HHT warrants to the original owner of the HHT appliance at the site of installation, and to any transferee taking ownership of the appliance at the site of installation within two years following the date of original purchase, that the HHT appliance will be free from defects in materials and workmanship at the time of manufacture. After installation, if covered components manufactured by HHT are found to be defective in materials or workmanship during the applicable warranty period, HHT will, at its option, repair or replace the covered components. HHT, at its own discretion, may fully discharge all of its obligations under such warranties by replacing the product itself or refunding the verified purchase price of the product itself. The maximum amount recoverable under this warranty is limited to the purchase price of the product. This warranty is subject to conditions, exclusions and limitations as described below. WARRANTY PERIOD: Warranty coverage begins on the date of original purchase. In the case of new home construction, warranty coverage begins on the date of first occupancy of the dwelling or six months after the sale of the product by an independent, authorized HHT dealer/ distributor, whichever occurs earlier. The warranty shall commence no later than 24 months following the date of product shipment from HHT, regardless of the installation or occupancy date. The warranty period for parts and labor for covered components is produced in the following table. The term “Limited Lifetime” in the table below is defined as: 20 years from the beginning date of warranty coverage for gas appliances, and 10 years from the beginning date of warranty coverage for wood, pellet, and coal appliances. These time periods reflect the minimum expected useful lives of the designated components under normal operating conditions. Warranty Period Parts Labor 1 Year 2 years HHT Manufactured Appliances and Venting Gas Wood 3 years Pellet EPA Wood Coal Components Covered Electric Venting All parts and material except as covered by Conditions, Exclusions, and Limitations listed Igniters, electronic components, and glass Factory-installed blowers Molded refractory panels Firepots and burnpots 5 years 1 year 7 years 3 years 10 years 1 year Limited 3 years Lifetime 90 Days Castings and baffles Manifold tubes, HHT chimney and termination Burners, logs and refractory Firebox and heat exchanger All replacement parts beyond warranty period See conditions, exclusions, and limitations on next page. 4021-645F 02-18-13 Page 1 of 2 Heat & Glo • 6000CMOD-IPI, 8000CMOD-IPI • 2241-900 Rev. i • 4/13 B. Limited Lifetime Warranty (continued) WARRANTY CONDITIONS: • • • • • This warranty only covers HHT appliances that are purchased through an HHT authorized dealer or distributor. A list of HHT authorized dealers is available on the HHT branded websites. This warranty is only valid while the HHT appliance remains at the site of original installation. This warranty is only valid in the country in which the HHT authorized dealer or distributor that sold the appliance resides. Contact your installing dealer for warranty service. If the installing dealer is unable to provide necessary parts, contact the nearest HHT authorized dealer or supplier. Additional service fees may apply if you are seeking warranty service from a dealer other than the dealer from whom you originally purchased the product. Check with your dealer in advance for any costs to you when arranging a warranty call. Travel and shipping charges for parts are not covered by this warranty. WARRANTY EXCLUSIONS: This warranty does not cover the following: • Changes in surface finishes as a result of normal use. As a heating appliance, some changes in color of interior and exterior surface finishes may occur. This is not a flaw and is not covered under warranty. • Damage to printed, plated, or enameled surfaces caused by fingerprints, accidents, misuse, scratches, melted items, or other external sources and residues left on the plated surfaces from the use of abrasive cleaners or polishes. • Repair or replacement of parts that are subject to normal wear and tear during the warranty period. These parts include: paint, wood, pellet and coal gaskets, firebricks, grates, flame guides, batteries and the discoloration of glass. • Minor expansion, contraction, or movement of certain parts causing noise. These conditions are normal and complaints related to this noise are not covered by this warranty. • Damages resulting from: (1) failure to install, operate, or maintain the appliance in accordance with the installation instructions, operating instructions, and listing agent identification label furnished with the appliance; (2) failure to install the appliance in accordance with local building codes; (3) shipping or improper handling; (4) improper operation, abuse, misuse, continued operation with damaged, corroded or failed components, accident, or improperly/ incorrectly performed repairs; (5) environmental conditions, inadequate ventilation, negative pressure, or drafting caused by tightly sealed constructions, insufficient make-up air supply, or handling devices such as exhaust fans or forced air furnaces or other such causes; (6) use of fuels other than those specified in the operating instructions; (7) installation or use of components not supplied with the appliance or any other components not expressly authorized and approved by HHT; (8) modification of the appliance not expressly authorized and approved by HHT in writing; and/or (9) interruptions or fluctuations of electrical power supply to the appliance. • Non-HHT venting components, hearth components or other accessories used in conjunction with the appliance. • Any part of a pre-existing fireplace system in which an insert or a decorative gas appliance is installed. • HHT’s obligation under this warranty does not extend to the appliance’s capability to heat the desired space. Information is provided to assist the consumer and the dealer in selecting the proper appliance for the application. Consideration must be given to appliance location and configuration, environmental conditions, insulation and air tightness of the structure. This warranty is void if: • • • The appliance has been over-fired or operated in atmospheres contaminated by chlorine, fluorine, or other damaging chemicals. Over-firing can be identified by, but not limited to, warped plates or tubes, rust colored cast iron, bubbling, cracking and discoloration of steel or enamel finishes. The appliance is subjected to prolonged periods of dampness or condensation. There is any damage to the appliance or other components due to water or weather damage which is the result of, but not limited to, improper chimney or venting installation. LIMITATIONS OF LIABILITY: • The owner’s exclusive remedy and HHT’s sole obligation under this warranty, under any other warranty, express or implied, or in contract, tort or otherwise, shall be limited to replacement, repair, or refund, as specified above. In no event will HHT be liable for any incidental or consequential damages caused by defects in the appliance. Some states do not allow exclusions or limitation of incidental or consequential damages, so these limitations may not apply to you. This warranty gives you specific rights; you may also have other rights, which vary from state to state. EXCEPT TO THE EXTENT PROVIDED BY LAW, HHT MAKES NO EXPRESS WARRANTIES OTHER THAN THE WARRANTY SPECIFIED HEREIN. THE DURATION OF ANY IMPLIED WARRANTY IS LIMITED TO DURATION OF THE EXPRESSED WARRANTY SPECIFIED ABOVE. 4021-645F 02-18-13 Page 2 of 2 Heat & Glo • 6000CMOD-IPI, 8000CMOD-IPI • 2241-900 Rev. i • 4/13 1 Listing and Code Approvals A. Appliance Certification C. BTU Specifications Maximum Input BTU/h Minimum Input BTU/h Orifice Size (DMS) US (0-2000 FT) 28,000 19,000 40 CANADA (2000-4500 FT) 25,200 17,100 41 US (0-2000 FT) 20,000 14,000 55 CANADA (2000-4500 FT) 18,000 12,000 56 US (0-2000 FT) 32,000 22,000 35 CANADA (2000-4500 FT) 28,800 19,800 36 US (0-2000 FT) 22,000 15,000 54 CANADA (2000-4500 FT) 20,000 14,000 55 Models MODELS: 6000CMOD-IPI, 8000CMOD-IPI LABORATORY: Underwriters Laboratories, Inc. (UL) TYPE: Direct Vent Gas Appliance Heater STANDARD: ANSI Z21.50b-2009 • CSA 2.22b-2009 This product is listed to ANSI standards for “Vented Gas Appliance Heaters” and applicable sections of “Gas Burning Heating Appliances for Manufactured Homes and Recreational Vehicles”, and “Gas Fired Appliances for Use at High Altitudes”. NOTICE: This installation must conform with local codes. In the absence of local codes you must comply with the National Fuel Gas Code, ANSI Z223.1-latest edition in the U.S.A. and the CAN/CGA B149 Installation Codes in Canada. NOT INTENDED FOR USE AS A PRIMARY HEAT SOURCE. This appliance is tested and approved as either supplemental room heat or as a decorative appliance. It should not be factored as primary heat in residential heating calculations. B. Tempered Glass Specifications Hearth & Home Technologies appliances manufactured with tempered glass may be installed in hazardous locations such as bathtub enclosures as defined by the Consumer Product Safety Commission (CPSC). The tempered glass has been tested and certified to the requirements of ANSI Z97.1 and CPSC 16 CFR 1202 (Safety Glazing Certification Council SGCC# 1595 and 1597. Architectural Testing, Inc. Reports 02-31919.01 and 02-31917.01). This statement is in compliance with CPSC 16 CFR Section 1201.5 “Certification and labeling requirements” which refers to 15 U.S. Code (USC) 2063 stating “…Such certificate shall accompany the product or shall otherwise be furnished to any distributor or retailer to whom the product is delivered.” Some local building codes require the use of tempered glass with permanent marking in such locations. Glass meeting this requirement is available from the factory. Please contact your dealer or distributor to order. (U.S. or Canada) 6000CMOD-IPI (NG) 6000CMOD-IPI (LP) 8000CMOD-IPI (NG) 8000CMOD-IPI (LP) D. High Altitude Installations NOTICE: If the heating value of the gas has been reduced, these rules do not apply. Check with your local gas utility or authorities having jurisdiction. When installing above 2000 feet elevation: • In the USA: Reduce input rate 4% for each 1000 feet above 2000 feet. • In CANADA: Reduce input rate 10% for elevations between 2000 feet and 4500 feet. Above 4500 feet, consult local gas utility. Check with your local gas utility to determine proper orifice size. E. Non-Combustible Materials Specification Material which will not ignite and burn. Such materials are those consisting entirely of steel, iron, brick, tile, concrete, slate, glass or plasters, or any combination thereof. Materials that are reported as passing ASTM E 136, Standard Test Method for Behavior of Materials in a Vertical Tube Furnace at 750 ºC shall be considered non-combustible materials. F. Combustible Materials Specification Materials made of or surfaced with wood, compressed paper, plant fibers, plastics, or other material that can ignite and burn, whether flame proofed or not, or plastered or unplastered shall be considered combustible materials. G. Electrical Codes NOTICE: This appliance must be electrically wired and grounded in accordance with local codes or, in the absence of local codes, with National Electric Code ANSI/NFPA 70-latest edition or the Canadian Electric Code CSA C22.1. • A 110-120 VAC circuit for this product must be protected with ground-fault circuit-interrupter protection, in compliance with the applicable electrical codes, when it is installed in locations such as in bathrooms or near sinks. Heat & Glo • 6000CMOD-IPI, 8000CMOD-IPI • 2241-900 Rev. i • 4/13 Note: The following requirements reference various Massachusetts and national codes not contained in this document. H. Requirements for the Commonwealth of Massachusetts For all side wall horizontally vented gas fueled equipment installed in every dwelling, building or structure used in whole or in part for residential purposes, including those owned or operated by the Commonwealth and where the side wall exhaust vent termination is less than seven (7) feet above finished grade in the area of the venting, including but not limited to decks and porches, the following requirements shall be satisfied: Installation of Carbon Monoxide Detectors At the time of installation of the side wall horizontal vented gas fueled equipment, the installing plumber or gas fitter shall observe that a hard wired carbon monoxide detector with an alarm and battery back-up is installed on the floor level where the gas equipment is to be installed. In addition, the installing plumber or gas fitter shall observe that a battery operated or hard wired carbon monoxide detector with an alarm is installed on each additional level of the dwelling, building or structure served by the side wall horizontal vented gas fueled equipment. It shall be the responsibility of the property owner to secure the services of qualified licensed professionals for the installation of hard wired carbon monoxide detectors. In the event that the side wall horizontally vented gas fueled equipment is installed in a crawl space or an attic, the hard wired carbon monoxide detector with alarm and battery back-up may be installed on the next adjacent floor level. In the event that the requirements of this subdivision can not be met at the time of completion of installation, the owner shall have a period of thirty (30) days to comply with the above requirements; provided, however, that during said thirty (30) day period, a battery operated carbon monoxide detector with an alarm shall be installed. Approved Carbon Monoxide Detectors Each carbon monoxide detector as required in accordance with the above provisions shall comply with NFPA 720 and be ANSI/UL 2034 listed and IAS certified. Signage A metal or plastic identification plate shall be permanently mounted to the exterior of the building at a minimum height of eight (8) feet above grade directly in line with the exhaust vent terminal for the horizontally vented gas fueled heating appliance or equipment. The sign shall read, in print size no less than one-half (1/2) in. in size, “GAS VENT DIRECTLY BELOW. KEEP CLEAR OF ALL OBSTRUCTIONS”. Inspection The state or local gas inspector of the side wall horizontally vented gas fueled equipment shall not approve the installation unless, upon inspection, the inspector observes carbon monoxide detectors and signage installed in accordance with the provisions of 248 CMR 5.08(2)(a)1 through 4. Exemptions The following equipment is exempt from 248 CMR 5.08(2)(a)1 through 4: • The equipment listed in Chapter 10 entitled “Equipment Not Required To Be Vented” in the most current edition of NFPA 54 as adopted by the Board; and • Product Approved side wall horizontally vented gas fueled equipment installed in a room or structure separate from the dwelling, building or structure used in whole or in part for residential purposes. MANUFACTURER REQUIREMENTS Gas Equipment Venting System Provided When the manufacturer of Product Approved side wall horizontally vented gas equipment provides a venting system design or venting system components with the equipment, the instructions provided by the manufacturer for installation of the equipment and the venting system shall include: • Detailed instructions for the installation of the venting system design or the venting system components; and • A complete parts list for the venting system design or venting system. Gas Equipment Venting System NOT Provided When the manufacturer of a Product Approved side wall horizontally vented gas fueled equipment does not provide the parts for venting the flue gases, but identifies “special venting systems”, the following requirements shall be satisfied by the manufacturer: • The referenced “special venting system” instructions shall be included with the appliance or equipment installation instructions; and • The “special venting systems” shall be Product Approved by the Board, and the instructions for that system shall include a parts list and detailed installation instructions. A copy of all installation instructions for all Product Approved side wall horizontally vented gas fueled equipment, all venting instructions, all parts lists for venting instructions, and/or all venting design instructions shall remain with the appliance or equipment at the completion of the installation. See Gas Connection section for additional Commonwealth of Massachusetts requirements. Heat & Glo • 6000CMOD-IPI, 8000CMOD-IPI • 2241-900 Rev. i • 4/13 2 Operating Instructions User Guide • Install a switch lock or a wall/remote control with child protection lockout feature. A. Gas Fireplace Safety WARNING • Keep remote controls out of reach of children. • Never leave children alone near a hot fireplace, whether operating or cooling down. HOT SURFACES! Glass and other surfaces are hot during operation AND cool down. • Teach children to NEVER touch the fireplace. Hot glass will cause burns. • DO NOT touch glass until it is cooled • NEVER allow children to touch glass • Keep children away • CAREFULLY SUPERVISE children in same room as fireplace. • Alert children and adults to hazards of high temperatures. • Consider not using the fireplace when children will be present. Contact your dealer for more information, or visit: www. hpba.org/safety-information. To prevent unintended operation when not using your fireplace for an extended period of time (summer months, vacations, trips, etc): High temperatures may ignite clothing or other flammable materials. • Keep clothing, furniture, draperies and other flammable materials away. • Remove batteries from remote controls. • Turn off wall controls. This appliance has been supplied with an integral barrier to prevent direct contact with the fixed glass panel. DO NOT operate the appliance with the barrier removed. • Unplug 6 volt transformer plug and remove batteries on IPI models. Contact your dealer or Hearth & Home Technologies if the barrier is not present or help is needed to properly install one. WARNING! Choking Hazard! Keep media out of reach of children. B. Your Fireplace WARNING! DO NOT operate fireplace before reading and understanding operating instructions. Failure to operate fireplace according to operating instructions could cause fire or injury. If you expect that small children or vulnerable adults may come into contact with this fireplace, the following precautions are recommended: • Install a physical barrier such as: - A decorative firescreen. - Adjustable safety gate. DECORATIVE DOORS (NOT SHOWN) SECTION 2.E. FIXED GLASS ASSEMBLY (NOT SHOWN) SECTION 14.G. MANTEL SECTION 5.D FAN KIT SECTION 2.C. HEARTH CLEAR SPACE SECTION 2.D. Figure 2.1 General Operating Parts Heat & Glo • 6000CMOD-IPI, 8000CMOD-IPI • 2241-900 Rev. i • 4/13 C. Fan Kit (optional) F. Fixed Glass Assembly If desired, a fan kit may be added. Contact your dealer to order the correct fan kit. See Section 14.G. D. Clear Space G. Remote Controls, Wall Controls and Wall Switches WARNING! DO NOT place combustible objects in front of the fireplace or block louvers. High temperatures may start a fire. See Figure 2.2. Follow the instructions supplied with the control installed to operate your fireplace. Avoid placing candles and other heat-sensitive objects on mantel or hearth. Heat may damage these objects. For specific information on fireplace controls, see Section 12. For safety: • Install a switch lock or a wall/remote control with child protection lockout feature. • Keep remote controls out of reach of children. See your dealer if you have questions. 3F T. IN CLE FR AR ON S T O PAC FF E IR EP LA CE Figure 2.2 Clear Space E. Decorative Doors and Fronts WARNING! Risk of Fire! Install ONLY doors or fronts approved by Hearth & Home Technologies. Unapproved doors or fronts may cause fireplace to overheat. This fireplace has been supplied with an integral barrier to prevent direct contact with the fixed glass panel. DO NOT operate the fireplace with the barrier removed. Contact your dealer or Hearth & Home Technologies if the barrier is not present or help is needed to properly install one. For more information refer to the instructions supplied with your decorative door or front. 10 Heat & Glo • 6000CMOD-IPI, 8000CMOD-IPI • 2241-900 Rev. i • 4/13 • Locate the module selector switch. (See Figure 2.3). The IntelliFire Plus system has a battery backup option. Battery longevity and performance will be affected by the service temperatures of this appliance. • Set the module selector switch to the OFF position. • Wait five (5) minutes to allow possible accumulated gas to clear. NOTICE: Batteries should only be used as a power source in the event of an emergency such as an outage. • Set the module selector switch to ON or REMOTE position. I. Control Module Operation • Start the appliance. 1. The control module has an ON/OFF/REMOTE selector switch that must be set. See Figure 2.3. WARNING! Risk of Explosion! DO NOT reset the module more than one time within a five minute time period. Gas may accumulate in firebox. Call a qualified service technician. H. IPI Battery Tray/Battery Installation TM OFF Position: Appliance will ignore all power inputs and will not respond to any commands from a wall switch or remote. The unit should be in the OFF position during installation, service, battery installation, fuel conversion, and in the event that the control goes into LOCK-OUT mode as a result of an error code. MODULE ON Position: Appliance will ignite and run continuously in the HI flame setting, with no adjustment in flame output. This mode of operation is primarily used for initial installation or power outage operation with battery backup. SELECTOR SWITCH REMOTE Position: Appliance will initiate commands from an optional wired wall switch and/or the wireless remote (RC300). 2. If using a wired wall switch with the module in REMOTE mode, the flame output can be adjusted with the HI/LO selector switch on the module. See Figure 2.3. Note that the flame HI/LO selector switch will become inactive once an optional remote control (RC200/RC300) is programmed to the control module. Note that the control module will always ignite the fireplace on HI and remain so for the initial 10 seconds of operation. If the HI/LO is switched to the LO position, the flame output will automatically drop to the lowest setting after the flame has been established for 10 sec. After this 10 second period, the flame can be adjusted from HI to LO with the switch. WIRE LEAD FROM REGULATOR CONNECTS HERE LP/NG GAS-TYPE SELECTOR SWITCH Figure 2.3 Control Module Nine Hour Safety Shutdown Feature This appliance has a safety feature that automatically shuts down the fireplace after 9 hours of continuous operation without receiving a command from the RC300 remote. 3. The control module has safety feature that automatically shuts down the fireplace after 9 hours of continuous operation without receiving a command from the RC300 remote. 4. If you intend to use both an optional wired wall switch and the RC300 remote control to operate your fireplace, the wall switch will override any commands given by the remote. Before operating this fireplace for the first time, have a qualified service technician: • Verify all shipping materials have been removed from inside and/or underneath the firebox. 5. Module Reset This module may lock-out under certain conditions. When this occurs, the appliance will not ignite or respond to commands. The module will go into lock-out mode by emitting three audible beeps, then continuously displaying an error code at its status indicator LED. • J. Before Lighting Fireplace Check battery tray. Remove batteries if installed. Batteries should only be installed for use during power outages. See Section H. • Review proper placement of glass panels and media. • Check the wiring. • Check the air shutter adjustment. • Ensure that there are no gas leaks. • Ensure that the glass is sealed and in the proper position and that the integral barrier is in place. WARNING! Risk of Fire or Asphyxiation! DO NOT operate fireplace with fixed glass assembly removed. Heat & Glo • 6000CMOD-IPI, 8000CMOD-IPI • 2241-900 Rev. i • 4/13 11 K. Lighting Instructions (IPI) FOR YOUR SAFETY READ BEFORE LIGHTING LIGHTING INSTRUCTIONS (IPI) WARNING: If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury or loss of life. 1. This appliance is equipped with an ignition device which automatically lights the burner. DO NOT try to light the burner by hand. A. This appliance is equipped with an intermittent pilot ignition (IPI) device which automatically lights the burner. DO NOT try to light the burner by hand. • Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions. B. BEFORE LIGHTING, smell all around the appliance area for gas. Be sure to smell next to the floor because some gas is heavier than air and will settle on the floor. C. DO NOT use this appliance if any part has been under water. Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water. WHAT TO DO IF YOU SMELL GAS • DO NOT try to light any appliance. • If you cannot reach your gas supplier, call the fire department. Equipped with wall switch: Turn ON/OFF switch to ON. WARNING: CAUTION: DO NOT CONNECT LINE VOLTAGE (110/120 VAC OR 220/240 VAC) TO THE CONTROL VALVE. Hot while in operation. DO NOT touch. Keep children, clothing, furniture, gasoline and other liquids having flammable vapors away. This appliance needs fresh air for safe operation and must be installed so there are provisions for adequate combustion and ventilation air. If not installed, operated, and maintained in accordance with the manufacturer’s instructions, this product could expose you to substances in fuel or fuel combustion which are known to the State of California to cause cancer, birth defects, or other reproductive harm. Keep burner and control compartment clean. See installation and operating instructions accompanying appliance. 2. Wait five (5) minutes to clear out any gas. Then smell for gas, including near the floor. If you smell gas, STOP! Follow “B” in the Safety Information located on the left side of this label. If you do not smell gas, go to next step. 3. To light the burner: • DO NOT touch any electric switch; do not use any phone in your building. Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. Refer to the owner’s information manual provided with this appliance. GAS VALVE DO NOT operate the appliance with fixed glass assembly removed, cracked or broken. Replacement of the fixed glass assembly should be done by a licensed or qualified service person. NOT FOR USE WITH SOLID FUEL For use with natural gas and propane. A conversion kit, as supplied by the manufacturer, shall be used to convert this appliance to the alternate fuel. Equipped with remote or wall control: Press ON or FLAME button. Equipped with thermostat: Set temperature to desired setting. 4. If the appliance does not light after three tries, call your service technician or gas supplier. TO TURN OFF GAS TO APPLIANCE 1. Equipped with wall switch: Turn ON/OFF switch to OFF. Equipped with remote or wall control: Press OFF button. Equipped with thermostat: Set temperature to lowest setting. 2. Service technician should turn off electric power to the control when performing service. Also Certified for Installation in a Bedroom or a Bedsitting Room. For assistance or additional information, consult a qualified installer, service agency or the gas supplier. For additional information on operating your Hearth & Home Technologies fireplace, please refer to www.fireplaces.com. Final inspection by 12 Heat & Glo • 6000CMOD-IPI, 8000CMOD-IPI • 2241-900 Rev. i • 4/13 593-913G L. After Fireplace is Lit Initial Break-in Procedure • The fireplace should be run three to four hours continuously on high. • Turn the fireplace off and allow it to completely cool. • Remove fixed glass assembly. See Section 14.G. • Clean fixed glass assembly. See Section 3. • Replace the fixed glass assembly and run continuously on high an additional 12 hours. This cures the materials used to manufacture the fireplace. NOTICE! Open windows for air circulation during fireplace break-in. • Some people may be sensitive to smoke and odors. • Smoke detectors may activate. M. Frequently Asked Questions ISSUE SOLUTIONS Condensation on the glass This is a result of gas combustion and temperature variations. As the appliance warms, this condensation will disappear. Blue flames This is a result of normal operation and the flames will begin to yellow as the appliance is allowed to burn for 20 to 40 minutes. Odor from appliance When first operated, this appliance may release an odor for the first several hours. This is caused by the curing of the paint and the burning off of any oils remaining from manufacturing. Odor may also be released from finishing materials and adhesives used around the appliance. This is a normal result of the curing process of the paint and logs. Glass should be cleaned within 3 to 4 hours of initial burning to remove deposits left by oils from the manufacturing process. A non-abrasive cleaner such as gas fireplace glass cleaner may be necessary. See your dealer. Film on the glass Metallic noise Noise is caused by metal expanding and contracting as it heats up and cools down, similar to the sound produced by a furnace or heating duct. This noise does not affect the operation or longevity of the appliance. Is it normal to see the pilot flame burn continually? In an intermittent pilot ignition system (IPI), the pilot flame should turn off when appliance is turned off. Some optional control systems available with IPI models may allow pilot flame to remain lit. In a standing pilot system the pilot will always stay on. Glass rock media color change It is normal for the glass rock media to change color slightly over the lifetime of the appliance. Heat & Glo • 6000CMOD-IPI, 8000CMOD-IPI • 2241-900 Rev. i • 4/13 13 3 Maintenance and Service Any safety screen or guard removed for servicing must be replaced prior to operating the fireplace. Remote Control Frequency: Seasonally When properly maintained, your fireplace will give you many years of trouble-free service. We recommend annual service by a qualified service technician. By: Homeowner A. Maintenance Tasks-Homeowner • Locate remote control transmitter and receiver. Installation and repair should be done by a qualified service technician only. The fireplace should be inspected before use and at least annually by a professional service person. The following tasks may be performed annually by the homeowner. If you are uncomfortable performing any of the listed tasks, please call your dealer for a service appointment. More frequent cleaning may be required due to lint from carpeting or other factors. Control compartment, burner and circulating air passageway of the fireplace must be kept clean. Tools needed: Replacement batteries and remote control instructions. • Verify operation of remote. Refer to remote control operation instructions for proper calibration and setup procedure. • Place batteries as needed in remote transmitters and battery-powered receivers. • Place remote control out of reach of children. If not using your fireplace for an extended period of time (summer months, vacations/trips, etc), to prevent unintended operation: • Remove batteries from remote controls. • Unplug 6 volt transformer plug on IPI models. CAUTION! Risk of Burns! The fireplace should be turned off and cooled before servicing. • Unplug battery backup from control module. Glass Cleaning Venting Frequency: Seasonally Frequency: Seasonally By: Homeowner By: Homeowner Tools Needed: Protective gloves, glass cleaner, drop cloth and a stable work surface. Tools needed: Protective gloves and safety glasses. CAUTION! Handle fixed glass assembly with care. Glass is breakable. • Avoid striking, scratching or slamming glass • Avoid abrasive cleaners • DO NOT clean glass while it is hot • Prepare a work area large enough to accommodate fixed glass assembly and door frame by placing a drop cloth on a flat, stable surface. • Clean glass with a non-abrasive commercially available cleaner. - Light deposits: Use a soft cloth with soap and water - Heavy deposits: Use commercial fireplace glass cleaner (consult with your dealer) • Inspect venting and termination cap for blockage or obstruction such plants, bird nests, leaves, snow, debris, etc. • Verify termination cap clearance to subsequent construction (building additions, decks, fences, or sheds). See Section 6. • Inspect for corrosion or separation. • Verify weather stripping, sealing and flashing remains intact. • Inspect draft shield to verify it is not damaged or missing. B. Maintenance Tasks-Qualified Service Technician Doors, Surrounds, Fronts The following tasks must be performed by a qualified service technician. Frequency: Annually Gasket Seal and Glass Assembly Inspection By: Homeowner Frequency: Annually Tools needed: Protective gloves, stable work surface By: Qualified Service Technician • Assess condition of screen and replace as necessary. • Inspect for scratches, dents or other damage and repair as necessary. • Check that louvers are not blocked. • Vacuum and dust surfaces. 14 Tools needed: Protective gloves, drop cloth and a stable work surface. • Inspect gasket seal and its condition. • Inspect fixed glass assembly for scratches and nicks that can lead to breakage when exposed to heat. Heat & Glo • 6000CMOD-IPI, 8000CMOD-IPI • 2241-900 Rev. i • 4/13 • Confirm there is no damage to glass or glass frame. Replace as necessary. • Verify that fixed glass assembly is properly retained and attachment components are intact and not damaged. Replace as necessary. Interior Ceramic Glass Panel Cleaning Frequency: Seasonally By: Qualified Service Technician Tools Needed: Protective gloves, glass cleaner. CAUTION! Handle glass with care. Glass is breakable. • Avoid striking, scratching or slamming glass • Avoid abrasive cleaners • DO NOT clean glass while it is hot • Clean glass with a non-abrasive commercially available cleaner. - Light deposits: Use a soft cloth with soap and water - Heavy deposits: Use commercial fireplace glass cleaner (consult with your dealer) Tools needed: Protective gloves, vacuum cleaner, whisk broom, flashlight, voltmeter, indexed drill bit set, and a manometer. • Verify burner is properly secured and aligned with pilot or igniter. • Clean off burner top, inspect for plugged ports, corrosion or deterioration. Replace burner if necessary. • Verify batteries have been removed from battery back-up IPI systems to prevent premature battery failure or leaking. • Check for smooth lighting and ignition carryover to all ports. Verify that there is no ignition delay. • Inspect for lifting or other flame problems. • Verify air shutter setting is correct. See Section 14 for required air shutter setting. Verify air shutter is clear of dust and debris. • Inspect orifice for soot, dirt and corrosion. Verify orifice size is correct. See Service Parts List for proper orifice sizing. • Verify manifold and inlet pressures. Adjust regulator as required. Firebox Frequency: Annually By: Qualified Service Technician Tools needed: Protective gloves, sandpaper, steel wool, cloths, mineral spirits, primer and touch-up paint. • Inspect for paint condition, warped surfaces, corrosion or perforation. Sand and repaint as necessary. • Replace fireplace if firebox has been perforated. Control Compartment and Firebox Top • Inspect pilot flame pattern and strength. See Figure 3.1 for proper pilot flame pattern. Clean or replace orifice spud as necessary. • Inspect IPI flame sensing rod for soot, corrosion and deterioration. Polish with fine steel wool or replace as required. • Verify that there is not a short in flame sense circuit by checking continuity between pilot hood and flame sensing rod. Replace pilot as necessary. (IPI only) Frequency: Annually By: Qualified Service Technician Tools needed: Protective gloves, vacuum cleaner, dust cloths • Vacuum and wipe out dust, cobwebs, debris or pet hair. Use caution when cleaning these areas. Screw tips that have penetrated the sheet metal are sharp and should be avoided. • Remove all foreign objects. • Verify unobstructed air circulation. Burner Ignition and Operation Frequency: Annually By: Qualified Service Technician (Either cobrahead or SIT) Figure 3.1 IPI Pilot Flame Patterns Heat & Glo • 6000CMOD-IPI, 8000CMOD-IPI • 2241-900 Rev. i • 4/13 15 C. Glass Refractory, Base Pan, Burner and Valve Assembly Removal 4. Remove the base pan by removing the screws circled in Figure 3.4. It may become necessary to remove the glass panels, base pan, burner and valve assembly. This task should be performed by a qualified service technician. 5. Remove the burner assembly by removing the two screws as shown in Figure 3.5. To disengage the burner from the orifice, slide the burner to the right and lift it out. 6. See Figure 3.6 for valve assembly removal. 1. Remove the media. 2. Remove the side glass panel retainers. See Figure 3.2. Slide the side glass panels out of the appliance as shown in Figure 3.3. 3. Remove the rear glass panel retainer, shown in Figure 3.2, and lift the rear glass panel out of the appliance. APPEARANCE MAY VARY REAR PANEL RETAINER SIDE PANEL RETAINERS Figure 3.4 Base Pan Removal Figure 3.2 Remove Glass Panel Retainers Figure 3.3 Glass Panel Removal 16 Figure 3.5 Burner Assembly Removal Heat & Glo • 6000CMOD-IPI, 8000CMOD-IPI • 2241-900 Rev. i • 4/13 D. Burner Identification Appearance of valve components may vary. 6000CMOD-IPI (NG) 6000CMOD-IPI (LP) Figure 3.6 Valve Assembly Removal Figure 3.7 Valve Assembly Removal 8000CMOD-IPI (NG) 8000CMOD-IPI (LP) Figure 3.8 Valve Assembly Removal Heat & Glo • 6000CMOD-IPI, 8000CMOD-IPI • 2241-900 Rev. i • 4/13 17 4 Installer Guide Getting Started A. Typical Appliance System NOTICE: Illustrations and photos reflect typical installations and are for design purposes only. Illustrations/diagrams are not drawn to scale. Actual product may vary from pictures in manual VERTICAL TERMINATION CAP (SECTION 10.I) NON-COMBUSTIBLE ROOF FLASHING MAINTAINS MINIMUM CLEARANCE AROUND PIPE (SECTION 10.G) STORM COLLAR (SECTION 10.H) VENT PIPE PENETRATES ROOF PREFERABLY WITHOUT AFFECTING ROOF RAFTERS (SECTION 8.C) VENT PIPE (SECTIONS 7 and 8) ATTIC INSULATION SHIELD (NOT SHOWN) MUST BE USED HERE TO KEEP INSULATION AWAY FROM VENT PIPE IF ATTIC IS INSULATED (SECTION 8.D) CEILING FIRESTOP ON FLOOR OF ATTIC (SECTION 8.C) FRAMING/HEADER (SECTION 5.B) FRAMING HEADED OFF IN CEILING JOISTS (SECTION 8.C) OPTIONAL WALL SWITCH (SECTION 12.C) MANTEL AND MANTEL LEG (SECTION 5.D) SURROUND HEARTH EXTENSION GAS LINE (SECTION 11) Figure 4.1 Typical System 18 Heat & Glo • 6000CMOD-IPI, 8000CMOD-IPI • 2241-900 Rev. i • 4/13 B. Design and Installation Considerations D. Inspect Appliance and Components Heat & Glo direct vent gas appliances are designed to operate with all combustion air siphoned from outside of the building and all exhaust gases expelled to the outside. No additional outside air source is required. • Carefully remove the appliance and components from the packaging. Installation MUST comply with local, regional, state and national codes and regulations. Consult insurance carrier, local building inspector, fire officials or authorities having jurisdiction over restrictions, installation inspection and permits. • If packaged separately, the log set and appliance grate must be installed. Before installing, determine the following: • Read all of the instructions before starting the installation. Follow these instructions carefully during the installation to ensure maximum safety and benefit. • Where the appliance is to be installed. • The vent system configuration to be used. • Gas supply piping requirements. • Electrical wiring requirements. • The vent system components and decorative doors and fronts may be shipped in separate packages. • Report to your dealer any parts damaged in shipment, particularly the condition of the glass. WARNING! Risk of Fire or Explosion! Damaged parts could impair safe operation. DO NOT install damaged, incomplete or substitute components. Keep appliance dry. • Framing and finishing details. • Whether optional accessories—devices such as a fan, wall switch, or remote control—are desired. Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. For assistance or additional information, consult a qualified service technician, service agency or your dealer. Hearth & Home Technologies disclaims any responsibility for, and the warranty will be voided by, the following actions: • Installation and use of any damaged appliance or vent system component. • Modification of the appliance or vent system. • Installation other than as instructed by Hearth & Home Technologies. • Improper positioning of the gas logs or the glass door. C. Tools and Supplies Needed Before beginning the installation be sure that the following tools and building supplies are available. Tape measure Framing material Pliers Non-corrosive leak check solution Hammer Phillips screwdriver Gloves Framing square Voltmeter Electric drill and bits (1/4 in.) Plumb line Safety glasses Level Reciprocating saw Manometer Flat blade screwdriver 1/2 - 3/4 in. length, #6 or #8 Self-drilling screws One 1/4 in. female connection (for optional fan). Caulking material (300ºF minimum continuous exposure rating) • Installation and/or use of any component part not approved by Hearth & Home Technologies. Any such action may cause a fire hazard. WARNING! Risk of Fire, Explosion or Electric Shock! DO NOT use this appliance if any part has been under water. Call a qualified service technician to inspect the appliance and to replace any part of the control system and/or gas control which has been under water. Heat & Glo • 6000CMOD-IPI, 8000CMOD-IPI • 2241-900 Rev. i • 4/13 19 5 Framing and Clearances NOTICE: Illustrations reflect typical installations and are FOR DESIGN PURPOSES ONLY. Illustrations/diagrams are not drawn to scale. Actual installation may vary due to individual design preference. A. Selecting Appliance Location When selecting a location for the appliance it is important to consider the required clearances to walls (see Figure 5.1). WARNING! Risk of Fire or Burns! Provide adequate clearance around air openings and for service access. Due to high temperatures, the appliance should be located out of traffic and away from furniture and draperies. NOTE: THE REAR STANDOFF MAY NEED TO BE REMOVED WHEN VENTING AT 45º 1/2 IN. ALCOVE INSTALLATION TOP VENT ONE 90º ELBOW 6000 8000 See Section D. Mantel Projections 22 17-3/4 559 451 22 19-3/4 559 502 in. 51 42 72 mm 1295 1067 1829 in. 55-7/8 49 79 mm 1419 1245 2007 See Section D. Mantel Projections Figure 5.1 Appliance Locations 20 Heat & Glo • 6000CMOD-IPI, 8000CMOD-IPI • 2241-900 Rev. i • 4/13 To further prevent drafts, the wall shield and ceiling firestops should be caulked with caulk with a minimum of 300ºF continuous exposure rating to seal gaps. Gas line holes and other openings should be caulked with caulk with a minimum of 300ºF continuous exposure rating or stuffed with unfaced insulation. If the appliance is being installed on a cement surface, a layer of plywood may be placed underneath to prevent conducting cold up into the room. B. Constructing the Appliance Chase A chase is a vertical box-like structure built to enclose the gas appliance and/or its vent system. In cooler climates the vent should be enclosed inside the chase. NOTICE: Treatment of ceiling firestops and wall shield firestops and construction of the chase may vary with the type of building. These instructions are not substitutes for the requirements of local building codes. Therefore, you MUST check local building codes to determine the requirements to these steps. C. Clearances Chases should be constructed in the manner of all outside walls of the home to prevent cold air drafting problems. The chase should not break the outside building envelope in any manner. NOTICE: Install appliance on hard metal or wood surfaces extending full width and depth. DO NOT install directly on carpeting, vinyl, tile or any combustible material other than wood. Walls, ceiling, base plate and cantilever floor of the chase should be insulated. Vapor and air infiltration barriers should be installed in the chase as per regional codes for the rest of the home. Additionally, in regions where cold air infiltration may be an issue, the inside surfaces may be sheetrocked and taped for maximum air tightness. WARNING! Risk of Fire! Maintain specified air space clearances to appliance and vent pipe: • Insulation and other materials must be secured to prevent accidental contact. • The chase must be properly blocked to prevent blown insulation or other combustibles from entering and making contact with fireplace or chimney. • Failure to maintain airspace may cause overheating and a fire. * MINIMUM FRAMING DIMENSIONS C** Rough Opening (Width) Rough Opening (Height) Rough Opening (Depth) in. 10 40-1/8 22 42 25 1/2 1/2 36 mm 254 1019 559 1067 635 13 13 914 in. 10 42-1/8 22 49 25 1/2 1/2 36 mm 254 1070 559 1245 635 13 13 914 Models 6000 8000 Rough Clearance Combustible Combustible Behind Sides of Front of Opening to Ceiling Floor Flooring Appliance Appliance Appliance (Width) * Adjust framing dimensions for interior sheathing (such as sheetrock) Figure 5.2 Clearances to Combustibles Heat & Glo • 6000CMOD-IPI, 8000CMOD-IPI • 2241-900 Rev. i • 4/13 21 D. Mantel and Wall Projections WARNING! Risk of Fire! Comply with all minimum clearances as specified. Framing or finishing material closer than the minimums listed must be constructed entirely of noncombustible materials (i.e., steel studs, concrete board, etc). The CMOD door will overlap the appliance. See Figure 5.5 and 5.6. Combustible Mantels TO CEILING 18 12 11 10 32 25 19 18 17 16 15 14 13 12 2-1/2 11 10 Figure 5.5 Appliance Surround MEASUREMENTS FROM TOP EDGE OF THE OPENING 3/8 IN. Note: All measurements in inches. Note: Measurement is taken from top of the opening, NOT the top of the fireplace. 1-3/4 IN. Figure 5.3 Minimum Vertical and Maximum Horizontal Dimensions of Combustibles Combustible Mantel Legs or Wall Projections INTERIOR WALL TOP VIEW 3/8 IN. Figure 5.6 Door Overlaps Surround FIREPLACE OPENING MANTEL LEG OR WALL PROJECTIONS If 22 A minimum is ____, then B maximum is_____. Inches 2-7/16 3-7/16 4-7/16 5-7/16 6-7/16 7-7/16 Inches 62 87 113 138 164 Millimeters 25 51 76 102 127 Millimeters 189 Heat & Glo • 6000CMOD-IPI, 8000CMOD-IPI • 2241-900 Rev. i • 4/13 6 Termination Locations A. Vent Termination Minimum Clearances WARNING 6 in. (minimum) up to 20 in. 152 mm/508 mm 18 in. minimum 457 mm 20 in. and over 0 in. minimum Fire Risk. Maintain vent clearance to combustibles as specified. • DO NOT pack air space with insulation or other materials. Failure to keep insulation or other materials away from vent pipe may cause overheating and fire. Gas, Wood or Fuel Oil Termination Cap A* HORIZONTAL OVERHANG 2 FT. MIN. 20 INCHES MIN. Gas Termination Cap ** VERTICAL WALL LOWEST DISCHARGE OPENING GAS DIRECT VENT TERMINATION CAP 12 ROOF PITCH IS X/ 12 H (MIN.) - MINIMUM HEIGHT FROM ROOF TO LOWEST DISCHARGE OPENING ** If using decorative cap cover(s), this distance may need to be increased. Refer to the installation instructions supplied with the decorative cap cover. In a staggered installation with both gas and wood or fuel oil terminations, the wood or fuel oil termination cap must be higher than the gas termination cap. Figure 6.2 Staggered Termination Caps Roof Pitch H (Min.) Ft. Flat to 6/12...........................................................1.0* Over 6/12 to 7/12 .................................................1.25* Over 7/12 to 8/12 .................................................1.5* Over 8/12 to 9/12 .................................................2.0* Over 9/12 to 10/12 ...............................................2.5 Over 10/12 to 11/12 .............................................3.25 Over 11/12 to 12/12 .............................................4.0 Over 12/12 to 14/12 .............................................5.0 Over 14/12 to 16/12 .............................................6.0 Over 16/12 to 18/12 .............................................7.0 Over 18/12 to 20/12 .............................................7.5 Over 20/12 to 21/12 .............................................8.0 * 3 foot minimum in snow regions Figure 6.1 Minimum Height From Roof To Lowest Discharge Opening Heat & Glo • 6000CMOD-IPI, 8000CMOD-IPI • 2241-900 Rev. i • 4/13 23 O H or i V = VENT TERMINAL X = AIR SUPPLY INLET = 9 inches...................clearance to outside corner = 6 inches...................clearance to inside corner Covered Alcove Applications (Spaces open only on one side and with an overhang) = 12 inches................clearance above electrical service Location of the vent termination must not interfere with access to the electrical service. = 18 inches ...................clearance under veranda, porch, deck, balcony or overhang 42 inches ................vinyl or composite overhang Permitted when veranda, porch, deck or balcony is fully open on a minimum of 2 sides beneath the floor. Figure 6.3 Minimum Clearances for Termination 24 = 18 inches ......... non-vinyl soffit and overhang 42 inches ......... vinyl soffit and overhang = 3 ft. (Canada) ..........not to be installed above a gas meter/regulator assembly within 3 feet horizontally from the center-line of the regulator G = 3 ft ...........................clearance to gas service regulator vent outlet = 9 inches (U.S.A) 12 inches (Canada).clearance to non-mechanical (unpowered) air supply inlet, combustion air inlet or direct-vent termination = 3 ft. (U.S.A.) 6 ft. (Canada) ...........clearance to a mechanical (powered) air supply inlet All mechanical air intakes within 10 feet of a termination cap must be a minimum of 3 feet below termination. = 7 ft. ......................... On public property: clearance above paved sidewalk or a paved driveway. A vent shall not terminate directly above a sidewalk or paved driveway which is located between two single family dwellings and serves both dwellings. = 6 inches.................clearance from sides of electrical service = 6 inches ........... non-vinyl sidewalls 12 inches ......... vinyl sidewalls = 12 inches.................clearances above grade, veranda, porch, deck or balcony = 12 inches.................clearance to window or door that may be opened, or to permanently closed window = 18 inches.................clearance below unventilated soffit 18 inches.................clearance below ventilated soffit 30 inches .................clearance below vinyl soffits and electrical service = AREA WHERE TERMINAL IS NOT PERMITTED Electrical Service = 8 ft. QMIN RMAX 1 cap 3 feet 2 x Q ACTUAL 2 caps 6 feet 1 x Q ACTUAL 3 caps 9 feet 2/3 x Q ACTUAL 4 caps 12 feet 1/2 x Q ACTUAL QMIN = # termination caps x 3 RMAX = (2 / # termination caps) x QACTUAL Measure vertical clearances from this surface. Measure horizontal clearances from this surface. CAUTION! Risk of Burns! Termination caps are HOT, consider proximity to doors, traffic areas or where people may pass or gather (sidewalk, deck, patio, etc.). Listed cap shields available. Contact your dealer. • Local codes or regulations may require different clearances. • Vent system termination is NOT permitted in screened porches. • Vent system termination is permitted in porch areas with two or more sides open. • Hearth & Home Technologies assumes no responsibility for the improper performance of the appliance when the venting system does not meet these requirements. Vinyl protection kits are suggested for use with vinyl siding. • Heat & Glo • 6000CMOD-IPI, 8000CMOD-IPI • 2241-900 Rev. i • 4/13 7 Vent Information and Diagrams A. Approved Pipe DO NOT mix pipe, fittings or joining methods from different manufacturers. Vertical 12 in The pipe is tested to be run inside an enclosed wall. There is no requirement for inspection openings at each joint within the wall. 8-1/2 in. WARNING! Risk of Fire or Asphyxiation. This appliance requires a separate vent. DO NOT vent to a pipe serving a separate solid fuel burning appliance. B. Vent Table Key Horizontal The abbreviations listed in this vent table key are used in the vent diagrams. Symbol 8-1/2 in. This appliance is approved for use with Hearth & Home Technologies DVP or SLP venting systems. Refer to Section 16B for vent component information. Figure 7.1 Description V1 First section (closest to appliance) of vertical length V2 Second section of vertical length H1 First section (closest to appliance) of horizontal length H2 Subsequent sections of horizontal length C. Use of Elbows Diagonal runs have both vertical and horizontal vent aspects when calculating the effects. Use the rise for the vertical aspect and the run for the horizontal aspect (see Figure 7.1). D. Measuring Standards Vertical and horizontal measurements listed in the vent diagrams were made using the following standards. • Pipe measurements are shown using the effective length of pipe (see Figure 7.2). • Horizontal terminations are measured to the outside mounting surface (flange of termination cap) (see Figure 6.3). • Vertical terminations are measured to bottom of termination cap. • Horizontal pipe installed level with no rise. Two 45º elbows may be used in place of one 90º elbow. On 45º runs, one foot of diagonal is equal to 8-1/2 in. (216 mm) horizontal run and 8-1/2 in. (216 mm) vertical run. A length of straight pipe is allowed between two 45º elbows (see Figure 7.1). Pipe DVP4 Effective Height/Length Effective Length Inches Millimeters 102 DVP6 152 DVP12 12 305 DVP24 24 610 DVP36 36 914 DVP48 48 1219 DVP6A 3 to 6 76 to 152 DVP12A 3 to 12 76 to 305 Figure 7.2 DVP Pipe Effective Length Heat & Glo • 6000CMOD-IPI, 8000CMOD-IPI • 2241-900 Rev. i • 4/13 25 E. Vent Diagrams Top Vent - Horizontal Termination Note: The 6000/8000 series fireplaces can adapt to SLP series vent pipe, if desired. WARNING Fire Risk. Explosion Risk. Do NOT pack insulation or other combustibles between ceiling firestops. • ALWAYS maintain specified clearances around venting and firestop systems. • Install wall shield and ceiling firestops as specified. Failure to keep insulation or other material away from vent pipe may cause fire. When venting off the top of the unit, use a DVP-2SL adapter and a minimum 48 inch vertical section of SLP series vent pipe. A DVP-SLP24 adapter may also be used with a 24 inch vertical section of SLP series vent pipe. After the 48 inch vertical section, the venting table rules must be followed. The first 48 inch vertical section is NOT counted as part of the vertical components in the table. It is still counted as part of the overall maximum run. All venting table rules for the vent run must still be followed. Example: DVP pipe 3 ft. min. vertical = 11 ft. max. horizontal SLP pipe 7 ft. min. vertical = 11 ft. max. horizontal WARNING Fire Risk. • When using DVP-HRC-SS and DVP-HRC-ZCSS termination caps on top vented fireplaces, a 6 inch minimum vertical vent section is required before installing first elbow. Top Vent - Horizontal Termination One Elbow 6000CMOD-IPI V1 Minimum Elbow only 8000CMOD-IPI V1 Minimum H1 Maximum H1 Maximum 2 ft 610 mm 2 ft. 610 mm 6 in. 152 mm 4 ft. 1.2 m 1 ft. Elbow Only 305 mm 3 ft. 914 mm 1 ft. 305 mm 6 ft. 1.8 m 2 ft. 610 mm 6 ft. 1.8 m 1-1/2 ft. 457 mm 10 ft. 3.0 m 3 ft. 914 mm 11 ft. 3.4 m 2 ft. 610 m 15 ft. 4.6 m 4 ft. 1.2 m 20 ft. 6.1 m 2-1/2 ft. 762 mm 18 ft. 5.5 m 3 ft. 914 mm 20 ft. 6.1 m V1 + H1 = 40 ft. (12.2 m) Maximum H1 = 20 ft. (6.1 m) Maximum V1 + H1 = 40 ft. (12.2 m) Maximum H1 = 20 ft. (6.1 m) Maximum Note: For corner installations: A 6 inch (152 mm) section of straight pipe may need to be attached to the appliance before a 90º elbow, to allow the vent pipe to clear the top standoffs. V1 H1 Figure 7.3 26 Heat & Glo • 6000CMOD-IPI, 8000CMOD-IPI • 2241-900 Rev. i • 4/13 Two Elbows Note: For corner installations: A 6 inch (152 mm) section of straight pipe may need to be attached to the appliance before a 90º elbow, to allow the vent pipe to clear the top standoffs. 6000CMOD-IPI 8000CMOD-IPI V1 Minimum H1 + H2 Maximum V1 Minimum H1 + H2 Maximum Elbow only Not allowed Elbow only Not allowed 6 in. 152 mm 2 ft. 610 mm 6 in. 152 mm Not allowed 1 ft. 305 mm 4 ft. 1.2 m 1 ft. 305 mm 2 ft. 610 mm 1-1/2 ft. 457 mm 11 ft. 3.4 m 2 ft. 610 mm 4 ft. 1.2 m 2 ft. 610 mm 17 ft. 5.2 m 3 ft. 914 mm 6 ft. 1.8 m 2-1/2 ft. 762 mm 20 ft. 6.1 m 4 ft. 1.2 m 8 ft. 2.4 m V1 + H1 + H2 = 40 ft. (12.2 m) Maximum H1 + H2 = 20 ft. (6.1 m) Maximum V1 = 1 ft. (305 mm) Minimum 6 ft. 1.8 m 12 ft. 3.6 m 10 ft. 3.0 20 ft. 6.1 m V1 + H1 + H2 = 40 ft. (12.2 m) Maximum H1 + H2 = 20 ft. (6.0 m) Maximum V1 = 1 ft. (305 mm) Minimum V1 H2 H1 INSTALLED HORIZONTALLY Figure 7.4 Heat & Glo • 6000CMOD-IPI, 8000CMOD-IPI • 2241-900 Rev. i • 4/13 27 Top Vent - Horizontal Termination - (continued) Three Elbows V1 Min. Elbow only H1 Max. V2 Min. H2 Max. 2 ft. 610 mm 0 in. 0 mm 1 ft. 305 mm 6 in. 152 mm 3 ft 914 mm 6 in. 152 mm 2 ft. 610 mm 1 ft. 305 mm 6 ft. 1.8 m 1 ft. 305 mm 6 ft. 1.8 m 2 ft. 610 mm 11 ft.* 3.4 m* 2 ft. 610 mm 10 ft.* 3.1 m* 3 ft. 914 mm 16 ft * 4.9 m* 3 ft. 914 mm 14 ft.* 4.3 m* *H1 + H2 = 20 ft. (6.1 m) Maximum V1 + V2 + H1 + H2 = 40 ft. (12.2 m) Maximum H2 V2 H1 Figure 7.5 28 Heat & Glo • 6000CMOD-IPI, 8000CMOD-IPI • 2241-900 Rev. i • 4/13 V1 Top Vent - Vertical Termination Flue Restrictor Instructions 1. Install flue restrictor as shown below. No Elbow V1 = 40 ft. Max. (12.4 m) V1 = 3 ft. Min. (914 mm) FLUE RESTRICTOR Note: If installing a vertical vent/ termination off the top of the appliance, the flue restrictor should be used. See Figure 7.9. Figure 7.7 V1 2. Break the flue restrictor into two pieces. Do this by bending the part back and forth until it breaks (see Figure 7.8). BREAK HERE Figure 7.6 Figure 7.8 Flue Restrictor Heat & Glo • 6000CMOD-IPI, 8000CMOD-IPI • 2241-900 Rev. i • 4/13 29 Top Vent - Vertical Termination (continued) 4. Center the Flue Restrictor on vent and secure in place by using two self-tapping screws (see Figure 7.10). 3. Match the amount of vertical you have in the system with the chart to find the appropriate position to set the Flue Restrictor (see Figure 7.9). 5. Reinstall the Exhaust Shield. Vertical TOP VENT NG LP 4 ft. 1-1 No Restrictor 8 ft. 2-2 1-2 15 ft. 3-3 3-2 20 ft. 3-3 3-3 25 ft. 3-3 3-3 30 ft. 3-4 3-4 35 ft. 3-4 3-4 40 ft. 3-4 4-4 4 5 SETTING 4 5 Figure 7.10 Figure 7.9 Note: If the DVP-2SL or DVP-SLP24 adapter is used with SLP pipe, you MUST subtract one number from the table above. Example: Top vent 40 ft vertical with DVP pipe = 4-4 Top vent 40 ft vertical with SLP pipe = 3-3 V1 Two Elbows H1 Maximum Elbow only V1 + V2 Min. 2 ft. 610 mm 6 in. 152 mm 6 ft. 1.8 m 2 ft. 610 mm 11 ft. 3.4 m 3 ft. 914 mm 16 ft. 4.9 m 4 ft. 1.2 m 20 ft. 6.1 m V1 + V2 + H1 = 50 ft. (15.2 m) Maximum *No specific restrictions on this value EXCEPT V1 + V2 + H1 cannot exceed 50 ft (15.2 m) V2 H1 V1 Figure 7.11 30 V2 Heat & Glo • 6000CMOD-IPI, 8000CMOD-IPI • 2241-900 Rev. i • 4/13 Top Vent - Vertical Termination - (continued) V1 Three Elbows H1 + H2 Elbow only V2 V1 + V2 Minimum H1 + H2 Maximum 1 ft. 305 mm 1 ft. 305 mm 6 in. 152 mm 2 ft. 610 mm 2 ft. 610 mm 1 ft. 305 mm 2 ft. 610 mm 2 ft. 610 mm 2 ft. 610 mm 4 ft. 1.2 m 4 ft. 1.2 m 3 ft. 914 mm 9 ft. 2.7 m 9 ft. 2.7 m 4 ft. 1.2 m 18 ft. 5.5 m 18 ft. 5.5 m H1 + H2 = 20 ft. (6.1 m) Maximum V1 + V2 + H1 + H2 = 40 ft. (12.2 m) Maximum V2 H1 H2 V1 INSTALLED HORIZONTALLY Figure 7.12 Heat & Glo • 6000CMOD-IPI, 8000CMOD-IPI • 2241-900 Rev. i • 4/13 31 8 Vent Clearances and Framing A. Pipe Clearances to Combustibles B. Wall Penetration Framing WARNING! Risk of Fire! Maintain air space clearance to vent. DO NOT pack insulation or other combustibles: Combustible Wall Penetration • Between ceiling firestops • Between wall shield firestops • Around vent system Failure to keep insulation or other material away from vent pipe may cause over heating and fire. Note: Heat shields MUST overlap by a minimum of 1-1/2 in. (38 mm). DVP heat shield - designed to be used on a wall 4 in. to 7-1/4 in. (102 mm to 184 mm) thick. ,f wall thickness is less than 4 in. the e[isting heat shields must be field trimmed. ,f wall thickness is greater than 7-1/4 in. a DVP-HSM-B will be required. SLP heat shield - designed to be used on a wall 4-3/8 in. to 7-5/8 in. (111 mm to 194 mm thick). ,f wall thickness is less than 4-3/8 the e[isting heat shields must be field trimmed. ,f wall thickness is greater than 7-5/8 in. a DVP-HSM-B will be required. (DVP-SLP Pipe Shown) 3 in. (76 mm) top clearance Heat Shield 3 in. (76 mm) top clearance * Heat Shield 1 in. (25 mm) clearance around vertical sections 1 in. (25 mm) clearance bottom & sides Wall Shield Firestop Whenever a combustible wall is penetrated, you must frame a hole for the wall shield firestop(s). The wall shield firestop maintains minimum clearances and prevents cold air infiltration. • The opening must be framed on all four sides using the same size framing materials as those used in the wall construction. • SLP pipe - A wall shield firestop must be placed on each side of an interior wall. A minimum 1-1/2 in. (38 mm) overlap of attached heat shields must be maintained. • DVP pipe - A wall shield firestop is required on one side only on interior walls. If your local inspector requires a wall shield firestop on both sides, then both wall shield firestops must have a heat shield (refer to Section 16.B.) attached to them. • See Section 10.L for information for regarding the installation of a horizontal termination cap. Non-Combustible Wall Penetration If the hole being penetrated is surrounded by noncombustible materials such as concrete, a hole with diameter one inch greater than the pipe is acceptable. Whenever a non-combustible wall is penetrated, the wall shield firestop is only required on one side and no heat shield is necessary. WALL * When using SLP or SL-D pipe, minimum clearances from the vent pipe to combustible materials at inside wall firestops are: Top: 2-1/2 in. (64 mm) Bottom: 1/2 in. (13 mm) Sides: 1 in. (25 mm) Figure 8.1 Horizontal Venting Clearances To Combustible Materials 10 in. 12 in. A* 6000 8000 in. mm in. mm A* 42-3/4 1086 44-3/4 1137 41-3/4 1060 44-1/8 1111 * Shows center of vent framing hole for top or rear venting. The center of the hole is one (1) in. (25.4 mm) above the center of the horizontal vent pipe. Figure 8.2 Wall Penetration 32 Heat & Glo • 6000CMOD-IPI, 8000CMOD-IPI • 2241-900 Rev. i • 4/13 C. Install the Ceiling Firestop A ceiling firestop MUST be used between floors and attics. • DVP pipe only - Frame an opening 10 in. by 10 in. (254 mm by 254 mm) whenever the vent penetrates a ceiling/fl oor (see Figure 8.3). ATTIC ABOVE • SLP pipe only - Frame opening 9 in. x 9 in. (229 mm x 229 mm) whenever the vent penetrates a ceiling/floor (see Figure 8.3). • Frame the area with the same sized lumber as used in ceiling/floor joist. • The ceiling firestop may be installed above or below the ceiling joists when installed with a attic insulation shield. It must be under joists between floors that are not insulated. Refer to Figure 8.4. • Secure with three fasteners on each side. WARNING! Risk of Fire! DO NOT pack insulation around the vent. Insulation must be kept back from the pipe to prevent overheating. PIPE DVP 10 in. (254 mm) SLP 9 in. (229 mm) Figure 8.3 Installing Ceiling Firestop INSTALL ATTIC INSULATION SHIELDS BEFORE OR AFTER INSTALLATION OF VENT SYSTEM 3 FASTENERS PER SIDE CEILING FIRESTOP INSTALLED BELOW CEILING CEILING FIRESTOP INSTALLED ABOVE CEILING Figure 8.4 Installing the Attic Shield Heat & Glo • 6000CMOD-IPI, 8000CMOD-IPI • 2241-900 Rev. i • 4/13 33 D. Install Attic Insulation Shield WARNING! Fire Risk. DO NOT allow loose materials or insulation to touch vent. Hearth & Home Technologies Inc. requires the use of an attic shield. BEND ALL TABS INWARD 90° TO MAINTAIN CLEARANCE AND PREVENT INSULATION FROM FALLING INSIDE The National Fuel Gas Code ANSI Z223.1 and NFPA 54 requires an attic shield constructed of 26 gauge minimum metal that extends at least 2 in. (51 mm) above insulation. Attic shields must meet specified clearance and be secured in place. Flat Ceiling Installation • Remove one shield from box. NOTICE: Cut previously installed batt insulation to make room for the attic insulation shield. INSERT 3 SCREWS BEND 3 TABS OUTWARD TO FASTEN TO CEILING FIRESTOP-BEND REMAINING TABS INWARD 90 DEGREES TO MAINTAIN CLEARANCE • Wrap shield around pipe if pipe is already installed in area to be insulated. • Match the three holes in each side and fasten with three screws to form a tube. • Bend three tabs on the bottom of the shield outward to allow attachment to the ceiling firestop. • Bend the remaining bottom tabs inward 90º to maintain the air space between the pipe and the shield. Set the shield on the ceiling firestop and attach to the firestop. • Bend all tabs inward 90º around the top of the shield. These tabs must be used to prevent blown insulation from getting between the shield and vent pipe, and to maintain air space clearance. Figure 8.5 Attic Insulation Shield E. Installing the Optional Heat-Zone® Gas Kit • Remove the knockout from the fireplace and discard it (see Figure 8.6). • Center the duct collar around the exposed hole and attach it to the fireplace with 3 screws. Note: Do this BEFORE final positioning of fireplace. • Determine the location for the air register/fan housing assembly. Vaulted Ceiling Installation • Remove one shield from box. Reference the Heat-Zone® Gas kit instructions for the remaining installation steps. NOTICE: Cut previously installed batt insulation to make room for the attic insulation shield. • Cut the attic insulation shield (if application is for vaulted ceiling) to fit your ceiling pitch. Snip cut edge to recreate 1 in. bend tabs all the way around the bottom. • Wrap shield around pipe if pipe is already installed in area to be insulated. • Match the three holes in each side and fasten with three screws to form a tube. • Bend three tabs on the bottom of the shield outward to allow attachment to the ceiling firestop. HEAT-ZONE® GAS ATTACHES HERE • Bend the remaining bottom tabs inward 90º to maintain the air space between the pipe and the shield. Set the shield on the ceiling firestop and attach to the firestop. • Bend all tabs inward 90º around the top of the shield. These tabs must be used to prevent blown insulation from getting between the shield and vent pipe, and to maintain air space clearance. 34 Figure 8.6 Heat Zone Cover Plate Heat & Glo • 6000CMOD-IPI, 8000CMOD-IPI • 2241-900 Rev. i • 4/13 9 Appliance Preparation A. Vent Preparation CAUTION! Risk of Cuts, Abrasions or Flying Debris. Wear protective gloves and safety glasses during installation. Sheet metal edges are sharp. Figure 9.3 Gasket in Place Note: Vent attachment method varies by model. Figure 9.1 Seal Cap in Position STARTING COLLAR Figure 9.2 Remove the seal cap. Figure 9.4 Starting Collar 1. Remove the seal cap as shown in Figure 9.2. 2. Locate the fiberglass gasket in the manual bag. Attach the gasket to the outer wrap using two self-tapping screws. This creates a seal between the first vent component and the outer fireplace wrap. Figure 9.3 shows the gasket in place. 3. Secure the first section of venting to the firebox by attaching to the starting collar with screws. See Figure 9.4. Heat & Glo • 6000CMOD-IPI, 8000CMOD-IPI • 2241-900 Rev. i • 4/13 35 B. Installing the Non-combustible Board The factory supplied non-combustible board spans the distance from the top of the fireplace to the center of the framing header. This board must be used. See Figure 9.5. WARNING! Risk of Fire! Non-combustible board must be installed across the top of the fireplace per Figure 9.5. HEADER Note: Diagonal dimensions (A) and (B) must be within 1/4 inch of each other. Figure 9.5 Non-combustible Board Figure 9.6 Positioning the Appliance Squarely C. Securing and Leveling the Appliance WARNING! Risk of Fire! Prevent contact with: • Sagging or loose insulation • Insulation backing or plastic • Framing and other combustible materials Block openings into the chase to prevent entry of blownin insulation. Make sure insulation and other materials are secured. DO NOT notch the framing around the appliance standoffs. Failure to maintain air space clearance may cause overheating and fire. The diagram shows how to properly position and secure the appliance (see Figure 9.7). Nailing tabs are provided to secure the appliance to the framing members. NAILING TABS (BOTH SIDES) • Bend out nailing tabs on each side. • Place the appliance into position. PILOT HOLES • Keep nailing tabs flush with the framing. • Level the appliance from side to side and front to back. • “Square” the unit by securing diagonal dimensions to within 1/4 inch of each other. See Figure 9.6. Figure 9.7 Proper Positioning and Securing of an Appliance • Shim the appliance as necessary. It is acceptable to use wood shims underneath the appliance. • Secure the appliance to the framing by using nails or screws through the nailing tabs. • Secure the appliance to the floor by inserting two screws through the pilot holes at the bottom of the appliance. 36 Heat & Glo • 6000CMOD-IPI, 8000CMOD-IPI • 2241-900 Rev. i • 4/13 10 Installing Vent Pipe (DVP and SLP Pipe) A. Assemble Vent Sections (DVP Pipe Only) Attach Vent to the Firebox Assembly Note: The end of the pipe sections with the lanced tabs will face toward the appliance. Attach the first pipe section to the starting collar: • Lanced pipe end to the starting collar • Inner pipe over inner collar • Push the pipe section until all lanced tabs snap in place • Lightly tug on pipe to confirm it has locked. Commercial, Multi-family (Multi-level exceeding two stories), or High-Rise Applications All outer pipe joints must be sealed with high temperature silicone (minimum of 300ºF continuous exposure rating), including the slip section that connects directly to the horizontal termination cap. Figure 10.1 High Temperature Silicone Sealant • Apply a bead of silicone sealant inside the female outer pipe joint prior to joining sections. See Figure 10.1 Lances • Only outer pipes need to be sealed. All unit collar, pipe, slip section, elbow and cap outer flues shall be sealed in this manner, unless otherwise stated. WARNING! Risk of Fire or Explosion! DO NOT break silicone seals on slip sections. Use care when removing termination cap from slip pipe. If slip section seals are broken during removal of the termination cap, vent may leak. Assemble Pipe Sections Figure 10.3 Figure 10.2 Note: Make sure that the seams are not aligned to prevent Per Figure 10.2: unintentional disconnection. • Start the inner pipe on the lanced end of section A into the flared end of section B. • Start the outer pipe of section A over the outer pipe of section B. • Once both vents sections are started, push firmly until all lanced tabs lock into place. • Lightly tug on the pipe to confirm the tabs have locked. It is acceptable to use screws no longer than 1/2 in. (13 mm) to hold outer pipe sections together. If predrilling holes, DO NOT penetrate inner pipe. CORRECT For 90º and 45º elbows that are changing the vent direction from horizontal to vertical, one screw minimum should be put in the outer flue at the horizontal elbow joint to prevent the elbow from rotating. Use screws no longer than 1/2 in. (13 mm). If predrilling screw holes, DO NOT penetrate inner pipe. Figure 10.4 Seams INCORRECT Heat & Glo • 6000CMOD-IPI, 8000CMOD-IPI • 2241-900 Rev. i • 4/13 37 B. Assemble Vent Sections (SLP Pipe Only) C. Assemble Slip Sections To attach the first vent component to the starting collars of the appliance: • Slide the inner flue of the slip section into the inner flue of the pipe section and the outer flue of the slip section over the outer flue of the pipe section. See Figure 10.6. • Attach a DVP-2SL or DVP-SLP24 adapter to the starting collar of the appliance. • Slide together to the desired length. • Lock the vent components into place by sliding the pipe section onto the collar. • Align the seam of the pipe and seam of collar to allow engagement. Rotate the vent component to lock into place. Use this procedure for all vent components. See Figure 10.5. • Slide the gasket over the first vent section and place it flush to the appliance. This will prevent cold air infiltration. Caulk with a minimum of 300ºF continuous exposure rating may be used to hold the part in place. Pilot hole • Continue adding vent components, locking each succeeding component into place. Figure 10.6 Slip Section Pilot Holes • Ensure that each succeeding vent component is securely fitted and locked into the preceding component. • Maintain a 1-1/2 in. (38 mm) overlap between the slip section and the pipe section. Commercial, Multi-family (Multi-level exceeding two stories), or High-Rise Applications • Secure the pipe and slip section with two screws no longer than 1/2 in. (13 mm), using the pilot holes in the slip section. See Figure 10.7. For Installation into a commercial, multi-family (multi-level exceeding two stories) or high-rise applications: All outer pipe joints must be sealed with high temperature silicone (minimum of 300ºF continuous exposure rating), including the slip section that connects directly to the horizontal termination cap. • Apply a bead of silicone sealant (minimum of 300ºF continuous exposure rating), inside the female outer pipe joint prior to joining sections. See Figure 10.1. • Only outer pipes need to be sealed. All unit collar, pipe, slip section, elbow and cap outer flues shall be sealed in this manner, unless otherwise stated. WARNING! Risk of Fire or Explosion! DO NOT break silicone seals on slip sections. Use care when removing termination cap from slip pipe. If slip section seals are broken during removal of the termination cap, vent may leak. Figure 10.7 Screws into Slip Section • Continue adding pipe as necessary following instructions in “Assembling Pipe Sections.” NOTICE: If slip section is too long, the inner and outer flues of the slip section can be cut to the desired length. NOTICE: When installing a vent system with an HRC termination cap, all pipe system joints shall be sealed using a high temperature silicone sealant (minimum of 300ºF continuous exposure rating),. Note: Align seams to engage pipe, then rotate counterclockwise to lock Figure 10.5 Adding Venting Components • Apply a bead of silicone sealant inside the female outer pipe joint prior to joining sections. • Only outer pipes are sealed, sealing the inner flue is not required. • All unit collar, pipe, slip section, elbow and cap outer flues shall be sealed. 38 Heat & Glo • 6000CMOD-IPI, 8000CMOD-IPI • 2241-900 Rev. i • 4/13 D. Secure the Vent Sections E. Disassemble Vent Sections • Vertical runs originating off the top of the appliance, with no offsets, must be supported every 8 ft. (2.44 m) after the maximum allowed 25 ft. (7.62 m) of unsupported rise. • Rotate either section (see Figure 10.10) so the seams on both pipe sections are aligned as shown in Figure 10.11. • Vertical runs originating off the rear of the appliance, or after any elbow, must be supported every 8 ft. (2.44 m). • Pull carefully to separate the pieces of pipe. • Horizontal runs must be supported every 5 feet (1.52 m). • Vent supports or plumbers strap (spaced 120º apart) may be used to support vent sections. See Figures 10.8 and 10.9. • Wall shield firestops may be used to provide horizontal support to vent sections. • SLP ceiling firestops have tabs that may be used to provide vertical support. WARNING! Risk of Fire, Explosion or Asphyxiation! Improper support may allow vent to sag and separate. Use vent run supports and connect vent sections per installation instructions. DO NOT allow vent to sag below connection point to appliance. Figure 10.10 Rotate Seams for Disassembly 120º Figure 10.11 Align and Disassemble Vent Sections Figure 10.8 Securing Vertical Pipe Sections 120º Figure 10.9 Securing Horizontal Pipe Sections Heat & Glo • 6000CMOD-IPI, 8000CMOD-IPI • 2241-900 Rev. i • 4/13 39 F. Install Decorative Ceiling Components (SLP only) LEVEL A decorative ceiling thimble can be installed on a flat ceiling through which the vent passes. The decorative ceiling thimble is used to cover the firestop. CATHEDRAL CEILING SUPPORT BOX • Seal the gap between the vent pipe and firestop using high temperature silicone (minimum of 300ºF continuous exposure rating) to prevent cold air infiltration. • Install the decorative ceiling thimble by sliding it up to the ceiling and attaching it using the provided screws. A decorative cathedral ceiling support box can be installed on a cathedral ceiling through which the vent passes. • Use a plumb-bob to mark the center line of the venting system on the ceiling and drill a small hole through the ceiling and roof at this point. Locate the hole and mark the outline of the cathedral ceiling support box on the outside roof. 2 in. (51 mm) MIN. BELOW FINISHED CEILING CUT HOLE 1/8 in. (3 mm) GREATER IN SIZE THAN PATTERN OF SUPPORT BOX AS IT IS PROJECTED ONTO ROOF LINE Figure 10.12 • Remove shingles or other roof covering as necessary to cut the rectangular hole for the support box. Cut the hole 1/8 in. (3 mm) larger than the support box outline. • Lower the support box through the hole in the roof until its bottom is at least 2 in. (51 mm) below the ceiling (Figure 10.12). • Level the support box both vertically and horizontally and temporarily tack it in place through the inside walls into the roof sheathing. • Use tin snips to cut the support box from the top corners down to the roof line and fold the resulting flaps to the roof. See Figure 10.13. • Nail the flaps to the roof AFTER running a bead of non hardening sealant between the flaps and the roof. WARNING! Risk of Fire! Clean out ALL materials from inside the support box and complete the vertical vent run and termination. 40 Figure 10.13 Heat & Glo • 6000CMOD-IPI, 8000CMOD-IPI • 2241-900 Rev. i • 4/13 G. Install Metal Roof Flashing • See minimum vent heights for various pitched roofs (Figure 10.14) to determine the length of pipe to extend through the roof. CAULK • Slide the roof flashing over the pipe sections extending through the roof as shown in Figure 10.15. HORIZONTAL OVERHANG 2 FT. MIN. 20 INCHES MIN. VERTICAL WALL LOWEST DISCHARGE OPENING Figure 10.15 GAS DIRECT VENT TERMINATION CAP H. Assemble and Install Storm Collar 12 ROOF PITCH IS X/ 12 H (MIN.) - MINIMUM HEIGHT FROM ROOF TO LOWEST DISCHARGE OPENING Roof Pitch H (Min.) Ft. Flat to 6/12........................................ 1.0* Over 6/12 to 7/12 ............................ 1.25* Over 7/12 to 8/12 .............................. 1.5* Over 8/12 to 9/12 .............................. 2.0* Over 9/12 to 10/12 ............................. 2.5 Over 10/12 to 11/12 ......................... 3.25 Over 11/12 to 12/12 ........................... 4.0 Over 12/12 to 14/12 ........................... 5.0 Over 14/12 to 16/12 ........................... 6.0 Over 16/12 to 18/12 ........................... 7.0 Over 18/12 to 20/12 ........................... 7.5 Over 20/12 to 21/12 ........................... 8.0 CAUTION! Risk of Cuts, Abrasions or Flying Debris. Wear protective gloves and safety glasses during installation. Sheet metal edges are sharp. • Connect both halves of the storm collar with two screws (see Figure 10.16). • Wrap the storm collar around the exposed pipe section closest to the roof and align brackets. Insert a bolt (provided) through the brackets and tighten the nut to complete the storm collar assembly. Make sure the collar is tight against the pipe section. • Slide the assembled storm collar down the pipe section until it rests on the roof flashing (see Figure 10.17). • Caulk around the top of the storm collar (see Figure 10.23). * 3 foot minimum in snow regions Figure 10.14 Minimum Height From Roof To Lowest Discharge Opening Figure 10.16 Assembling the Storm Collar NOTICE: Failure to properly caulk the roof flashing and pipe seams may permit entry of water. • Caulk the gap between the roof flashing and the outside diameter of the pipe. • Caulk the perimeter of the flashing where it contacts the roof surface. See Figure 10.15. • Caulk the overlap seam of any exposed pipe sections that are located above the roof line. Figure 10.17 Assembling the Storm Collar Around the Pipe Heat & Glo • 6000CMOD-IPI, 8000CMOD-IPI • 2241-900 Rev. i • 4/13 41 I. Install Vertical Termination Cap • Attach the vertical termination cap by sliding the inner collar of the cap into the inner flue of the pipe section while placing the outer collar of the cap over the outer flue of the pipe section. • Secure the cap by driving three self-tapping screws (supplied) through the pilot holes in the outer collar of the cap into the outer flue of the pipe (see Figure 10.23). TERMINATION CAP K. Heat Shield Requirements for Horizontal Termination WARNING! Risk of Fire! To prevent overheating and fire, heat shields must extend through the entire wall thickness. • DO NOT remove the heat shields attached to the wall shield firestop and the horizontal termination cap (shown in Figure 10.25). • Heat shields must overlap 1-1/2 in. (38 mm) minimum. There are two sections of the heat shield. One section is factory-attached to the wall shield firestop. The other section is factory-attached to the cap. See Figure 10.25. If the wall thickness does not allow the required 1-1/2 in. (38 mm) heat shield overlap when installed, an extended heat shield must be used. • If the wall thickness is less than 4 in./102 mm (DVP) or 4-3/8 in./ 111 mm (SLP), the heat shields on the cap and wall shield firestop must be trimmed. A minimum 1-1/2 in. (38 mm) overlap MUST be maintained. (1 of 3) STORM COLLAR SCREWS CAULK • Use an extended heat shield if the finished wall thickness is greater than 7-1/4 in. (184 mm). • The extended heat shield may need to be cut to length maintaining sufficient length for a 1-1/2 in. (38 mm) overlap between heat shields. • Attach the extended heat shield to either of the existing heat shields using the screws supplied with the extended heat shield. Refer to vent components diagrams in the back of this manual. Figure 10.23 J. Install Decorative Wall Components (SLP only) A decorative wall thimble can be installed on wall through which the vent passes. The decorative wall thimble is used to cover the wall shield firestop. • Rest the small leg on the extended heat shield on top of the pipe section to properly space it from the pipe section. Important Notice: Heat shields may not be field constructed. • Slide the decorative wall thimble over the last section of horizontal pipe before connecting the termination cap to the pipe. • Once the pipe section and the termination cap have been connected, slide the wall thimble up to the interior wall surface and attach with screws provided. See Figure 10.24. Figure 10.24 Wall Thimble 42 Heat & Glo • 6000CMOD-IPI, 8000CMOD-IPI • 2241-900 Rev. i • 4/13 L. Install Horizontal Termination Cap (DVP and SLP Pipe) Note: When using termination caps with factory-supplied heat shield attached, no additional wall shield firestop is required on the exterior side of a combustible wall. WARNING! Risk of Fire! The telescoping flue section of the termination cap MUST be used when connecting vent. • 1-1/2 (38 mm) minimum overlap of flue telescoping section is required. Failure to maintain overlap may cause overheating and fire. HEAT SHIELD OR EXTENDED HEAT SHIELD • Vent termination must not be recessed in the wall. Siding may be brought to the edge of the cap base. SLIP SECTION CAN BE EXTENDED • Flash and seal as appropriate for siding material at outside edges of cap. INNER VENT • When installing a horizontal termination cap, follow the cap location guidelines as prescribed by current ANSI Z223.1 and CAN/CGA-B149 installation codes and refer to Section 6 of this manual. SHEATHING OUTER VENT INTERIOR CAUTION! Risk of Burns! Local codes may require installation of a cap shield to prevent anything or anyone from touching the hot cap. NOTICE: For certain exposures which require superior resistance to wind-driven rain penetration, a flashing kit and HRC caps are available. When penetrating a brick wall, a brick extension kit is available for framing the brick. HEAT SHIELD 1-1/2 IN. (38 MM) MIN. OVERLAP WALL SHIELD FIRESTOP EXTERIOR VENT DEPTH FROM BACK OF APPLIANCE TO OUTSIDE SURFACE OF EXTERIOR WALL (SEE CHART BELOW) Figure 10.25 Venting through the wall Cap Specification Chart (depth without using additional pipe sections) 6000 Series 8000 Series DVP-TRAPK1 Top Vent Depth 2-3/4 in. to 4-5/8 in. DVP-TRAPK2 Top Vent Depth 5-1/8 in. to 9-1/8 in. DVP-HPC1 Top Vent Depth 2-3/4 in. to 4-7/8 in. DVP-HPC2 Top Vent Depth 4-7/8 in. to 9 in. DVP-TRAP1 can adjust 1-1/2 in. (3-1/8 to 4-5/8 in.) DVP-TRAP2 can adjust 4 in. (5-3/8 to 9-3/8) DVP-HPC1 can adjust 2-1/8 in. (4-1/4 to 6-3/8) DVP-HPC2 can adjust 4-1/8 in. (6-3/8 to 10-1/2) Heat & Glo • 6000CMOD-IPI, 8000CMOD-IPI • 2241-900 Rev. i • 4/13 43 11 Gas Information A. Fuel Conversion C. Gas Connection • Make sure the appliance is compatible with available gas types. • Refer to Reference Section 16 for location of gas line access in appliance. • Conversions must be made by a qualified service technician using Hearth & Home Technologies specified and approved parts. • Gas line may be run through knockout(s) provided. B. Gas Pressure • Optimum appliance performance requires proper input pressures. • Gas line sizing requirements will be determined in ANSI Z223.1 National Fuel Gas Code in the USA and CAN/ CGA B149 in Canada. • The gap between supply piping and gas access hole may be caulked with caulk with a minimum of 300ºF continuous exposure rating or stuffed with noncombustible, unfaced insulation to prevent cold air infiltration. • Ensure that gas line does not come in contact with outer wrap of the appliance. Follow local codes. • Pipe incoming gas line into valve compartment. • Connect incoming gas line to the 1/2 in. (13 mm) connection on manual shutoff valve. • Pressure requirements are: Natural Gas Propane Minimum inlet pressure 5.0 in. w.c. 11.0 in. w.c. WARNING! Risk of Fire or Explosion! Support control when attaching pipe to prevent bending gas line. Maximum inlet pressure 10.0 in. w.c. 13.0 in. w.c. • A small amount of air will be in the gas supply lines. Manifold pressure 3.5 in. w.c. 10.0 in. w.c. WARNING! Risk of Fire or Explosion! Gas build-up during line purge could ignite. Gas Pressure WARNING! Risk of Fire or Explosion! High pressure will damage valve. Low pressure may cause explosion. • Verify inlet pressures. Verify minimum pressures when other household gas appliances are operating. • Install regulator upstream of valve if line pressure is greater than 1/2 psig. WARNING Fire Risk. Explosion Hazard. High pressure will damage valve. • Disconnect gas supply piping BEFORE pressure testing gas line at test pressures above 1/2 psig. • Close the manual shutoff valve BEFORE pressure testing gas line at test pressures equal to or less than 1/2 psig. Note: Have the gas supply line installed in accordance with local codes, if any. If not, follow ANSI 223.1. Installation should be done by a qualified installer approved and/or licensed as required by the locality. (In the Commonwealth of Massachusetts installation must be performed by a licensed plumber or gas fitter). Note: A listed (and Commonwealth of Massachusetts approved) 1/2 in. (13 mm) T-handle manual shut-off valve and flexible gas connector are connected to the 1/2 in. (13 mm) control valve inlet. • If substituting for these components, please consult local codes for compliance. 44 • Purge should be performed by qualified service technician. • Ensure adequate ventilation. • Ensure there are no ignition sources such as sparks or open flames. Light the appliance. It will take a short time for air to purge from lines. When purging is complete the appliance will light and operate normally. WARNING! Risk of Fire, Explosion or Asphyxiation! Check all fittings and connections with a non-corrosive commercially available leak-check solution. DO NOT use open flame. Fittings and connections could have loosened during shipping and handling. WARNING! Risk of Fire! DO NOT change valve settings. This valve has been preset at the factory. D. High Altitude Installations NOTICE: If the heating value of the gas has been reduced, these rules do not apply. Check with your local gas utility or authorities having jurisdiction. When installing above 2000 feet elevation: • In the USA: Reduce burner orifice 4% for each 1000 feet above 2000 feet. • In CANADA: Reduce burner orifice 10% for elevations between 2000 feet and 4500 feet. Above 4500 feet, consult local gas utility. Heat & Glo • 6000CMOD-IPI, 8000CMOD-IPI • 2241-900 Rev. i • 4/13 12 Electrical Information B. IntelliFire PlusTM Ignition System Wiring A. Wiring Requirements NOTICE: This appliance must be electrically wired and grounded in accordance with local codes or, in the absence of local codes, with National Electric Code ANSI/NFPA 70-latest edition or the Canadian Electric Code CSA C22.1. • Wire the appliance junction box to 110-120 VAC. This is required for use of optional accessories (standing pilot ignition) or proper operation of the appliance (IntelliFire PlusTM ignition). • A 110-120 VAC circuit for this product must be protected with ground-fault circuit-interrupter protection, in compliance with the applicable electrical codes, when it is installed in locations such as in bathrooms or near sinks. • Low voltage and 110-120 VAC voltage cannot be shared within the same wall box. WARNING! Risk of Shock or Explosion! DO NOT wire 110V to the valve or to the appliance wall switch. Incorrect wiring will damage controls. • Wire the appliance junction box to 110-120 VAC for proper operation of the appliance. WARNING! Risk of Shock or Explosion! DO NOT wire IPI controlled appliance junction box to a switched circuit. Incorrect wiring will override IPI safety lockout. • Refer to Figure 12.1, IPI Wiring Diagram. • This appliance is equipped with an IntelliFire PlusTM control valve which operates on a 6 volt system. • Plug the 6 volt transformer plug into the appliance junction box to supply power to the unit OR install 4 AA cell batteries (not included) into the battery pack before use. C. Optional Accessories Requirements • This appliance may be used with a wall switch, wall mounted thermostat and/or a remote control. Wiring for optional Hearth & Home Technologies approved accessories should be done now to avoid reconstruction. Follow instructions that come with those accessories. • Hearth & Home Technologies recommends that IntelliFire PlusTM wireless controls be used for their features and functionality with the IntelliFire PlusTM ignition system. • A standard ON/OFF switch is compatible. FLAME SENSE IGNITER TO JUNCTION BOX (110V) MODULE FLAME MODULATION (OPTIONAL WALL CONTROLS) ORANGE (PILOT) BATTERY PACK 6V DC GREEN (MAIN) BLACK RED THERMOSTAT WIRE ASSEMBLY / WALL SWITCH WIRE BROWN GROUND Figure 12.1 IPI Wiring Diagram Heat & Glo • 6000CMOD-IPI, 8000CMOD-IPI • 2241-900 Rev. i • 4/13 45 D. Electrical Service and Repair WARNING! Risk of Shock! Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. Verify proper operation after servicing. Romex Connector 14/2WG WARNING! Risk of Shock! Replace damaged wire with type 105º C rated wire. Wire must have high temperature insulation. Cover Plate outside firebox E. Junction Box Installation HT WHT B LK BLK If the box is being wired from the INSIDE of the appliance: • Remove the screw attaching the junction box/receptacle to the outer shell, rotate the junction box inward to disengage it from the outer shell (see Figure 12.2). • Pull the electrical wires from outside the appliance through the opening into the valve compartment and secure wires with a Romex connector. See Figure 12.2. • Make all necessary wire connections to the junction box/ receptacle and reattach the junction box/receptacle to the outer shell. Copper ground attached to GRN screw with GRN wire GRN wire inside box NOTICE: DO NOT wire 110-120 VAC to wall switch. Figure 12.2 Junction Box Detail F. Wall Switch Installation for Fan (Optional) • The power supply for the appliance must be brought into a switch box. Switch Minimum 14-3 AWG with Ground Red Black White Green Junction Box • The power can then be supplied from the switch box to the appliance using a minimum of 14-3 with ground wire. Switch Box • At the switch box connect the black (hot) wire and red (switch leg) wire to the wall switch as shown. • At the appliance connect the black (hot), white (neutral) and green (ground) wires to the junction box as shown. • Add a 1/4 in. insulated female connector to the red (switch leg) wire, route it through the knockout in the face of the junction box, and connect to the top fan switch connector (1/4 in. male) as shown. 46 Black White Green Red Black White Green If the box is being wired to a wall mounted switch for use with a fan (See Figure 12.3): Knockout Red Figure 12.3 Junction Box Wired to Wall Switch or BC10 Heat & Glo • 6000CMOD-IPI, 8000CMOD-IPI • 2241-900 Rev. i • 4/13 Power Supply Wires 13 Finishing A. Mantel and Wall Projections WARNING! Risk of Fire! Comply with all minimum clearances as specified. Framing closer than the minimums listed must be constructed entirely of noncombustible materials (i.e., steel studs, concrete board, etc.) The CMOD door will overlap the appliance. See Figure 13.3 and 13.4. Combustible Mantels Note: All measurements in inches. TO CEILING 18 12 11 10 32 25 19 18 17 16 15 14 13 12 2-1/2 11 10 Figure 13.3 Appliance Surround MEASUREMENTS FROM TOP EDGE OF THE OPENING Note: Measurement is taken from top of the opening, NOT the top of the fireplace. Figure 13.1 Minimum Vertical and Maximum Horizontal Dimensions of Combustibles 3/8 IN. Combustible Mantel Legs or Wall Projections 1-3/4 IN. INTERIOR WALL TOP VIEW FIREPLACE OPENING 3/8 IN. MANTEL LEG OR WALL PROJECTIONS If A minimum is ____, then B maximum is_____. Inches 2-7/16 3-7/16 4-7/16 5-7/16 6-7/16 7-7/16 Inches 62 87 113 138 164 Millimeters 25 51 76 102 127 Millimeters Figure 13.4 Door Overlaps Surround 189 Figure 13.2 Combustible Mantel Leg or Wall Projections (Acceptable on both sides of opening) Heat & Glo • 6000CMOD-IPI, 8000CMOD-IPI • 2241-900 Rev. i • 4/13 47 B. Facing Material C. Finish and Sealing Joints • Metal front faces may be covered with non-combustible materials only. All joints between the finished wall sheathing and the appliance must be sealed with non-combustible materials. Sealants, such as caulk or mastic used to seal the gap between the wall and the fireplace, should be rated at a minimum continuous exposure to 300ºF. • Facing and/or finishing materials must not interfere with air flow through louvers, operation of louvers or doors, or access for service. • Facing and/or finishing materials must never overhang into the glass opening. • Observe all clearances when applying combustible materials. • Seal joints between the finished wall and appliance top and sides using a 300ºF minimum sealant. Refer to Figure 13.3. WARNING! Risk of Fire! DO NOT apply combustible materials beyond the minimum clearances. Comply with all minimum clearances to combustibles as specified in this manual. Overlapping materials could ignite and will interfere with proper operation of doors and louvers. Finishing Around Opening with Gypsum Wallboard Gypsum wallboard (drywall) joints adjacent to the fireplace opening, including the non-combustible board on the appliance, require special attention to minimize cracking. When installing gypsum wallboard around the fireplace, install the hole for the fireplace opening in a single wallboard sheet, if possible. This will minimize the joints adjacent to the fireplace opening. Tape wall board joints around the fireplace opening with fiberglass-mesh tape. It will provide a more crack-resistant joint than paper tape. Fill, smooth and finish wall joints with chemically setting-type joint compound. It will provide a more crack-resistant joint than air-drying lightweight compound. Painting FACTORY-INSTALLED NON-COMBUSTIBLE BOARD DO NOT REMOVE If desired finishing includes a painted wall, 100% acrylic latex with compatible primer is recommended around this appliance. Oil-based or standard acrylic paints may discolor due to heat exposure. 6000 8000 inches 39-3/4 41 millimeters 1010 1041 inches 41-3/4 48 millimeters 1060 1219 Figure 13.5 Noncombustible Facing Diagram 48 Heat & Glo • 6000CMOD-IPI, 8000CMOD-IPI • 2241-900 Rev. i • 4/13 D. Door Selection Only doors certified for use with this appliance model may be used. Contact your dealer for a list of doors that may be used. The CMOD door can not be used if the appliance is installed directly on the floor. See Figure 13.6 and 13.7. Folio Door Application If the appliance is installed on the floor or level with an elevated hearth, the Folio Door MUST be used. The CMOD door is not compatible with this type of installation as a minimum elevation of 1 inch is required on the bottom of the appliance. WALL WALL FOLIO DOOR FLOOR / ELEV ATED H ARTH FLOOR / ELEV ATED H ARTH Figure 13.6 Appliance Installed on Floor or Elevated Hearth CMOD Door Application If the appliance is installed at a minimum of 1 inch above the floor, the CMOD door can be used. The CMOD door OVERLAPS the sides, top and bottom of the appliance surround. See Figure 13.3 and 13.4 for dimensions. WALL CMOD DOOR WALL FLOOR/E LEVATE D HEAR TH FLOOR/E LEVATE NOTE: THE APPLIANCE MUST BE ELEVATED A MINIMUM OF 1 INCH IN ORDER TO USE THE CMOD DOOR. D HEAR TH Figure 13.7 Appliance Installed Off the Floor Heat & Glo • 6000CMOD-IPI, 8000CMOD-IPI • 2241-900 Rev. i • 4/13 49 Only doors certified for use with this appliance model may be used. Contact your dealer for a list of doors that may be used. Once you have determined what kind of door and finishing material is going to be used on the fireplace, you may use the table below which shows the door models and the finishing material thickness allowed. DOOR FIT FINISH MATERIAL THICKNESS SEE FIGURE CMOD-8-BK Overlap 1 inch thick or less 13.8 CMOD-8-GY Inside 1-4 inches maximum 13.9 CMOD-6-BK Overlap 1 inch thick or less 13.8 CMOD-6-GY Inside 1-4 inches maximum 13.9 FOLIO Inside Any 13.10 Finishing Material: 1 Inch Thick or Less - Overlap Fit Method DOOR 1 in. MAX. FINISHING MATERIAL (TOP EDGE) Finishing materials 1 inch maximum thick. Stop finishing material flush with opening. NON-COMBUSTIBLE FINISHING MATERIAL Figure 13.8 Finishing Material 1 Inch Thick or Less 50 Heat & Glo • 6000CMOD-IPI, 8000CMOD-IPI • 2241-900 Rev. i • 4/13 Finishing Material Thickness: Greater than 1 Inch - Inside Fit Method 8000 Models NOTICE: Non-combustible finishing materials greater than one inch require the inside fit method. NON-COMBUSTIBLE FINISHING MATERIAL 6000 Models Inches Millimeters Inches Millimeters 48-13/16 1240 41-13/16 1062 38-3/8 975 36-3/8 924 49-1/16 1246 42-1/16 1068 39-1/4 997 37-1/4 946 3/8 10 3/8 10 Finishing Material: 0 - 4 Inches - Inside Fit Method NON-COMBUSTIBLE FINISHING MATERIAL FINISHING MATERIAL FINISHING MATERIAL DOOR (Outside door width) (Includes 1/8 in. opening each side of door) (Outside door width) DOOR (Includes 1/8 in. opening each side of door) FINISHING MATERIAL Finishing Material Thickness Greater than 1 Inch B = Top of door to bottom of fireplace. D = Bottom of Finishing Material to Bottom of Fireplace FINISHING MATERIAL Figure 13.10 Folio Inside Fit Figure 13.9 Finishing Material Thickness Greater Than One Inch Heat & Glo • 6000CMOD-IPI, 8000CMOD-IPI • 2241-900 Rev. i • 4/13 51 14 Appliance Setup A. Remove Fixed Glass Assembly See Section 14.G. B. Remove the Shipping Materials Remove shipping materials from inside or underneath the firebox. C. Clean the Appliance Clean/vacuum any sawdust that may have accumulated inside the firebox or underneath in the control cavity. D. Accessories Install approved accessories per instructions included with accessories. Contact your dealer for a list of approved accessories. WARNING! Risk of Fire and Electric Shock! Use ONLY Hearth & Home Technologies-approved optional accessories with this appliance. Using non-listed accessories could result in a safety hazard and will void the warranty. E. Glass Panel Installation Figure 14.2 Install Side Glass Panels CAUTION! Risk of Cuts, Abrasions or Flying Debris. Wear protective gloves and safety glasses during installation. CAUTION! Glass is fragile. Handle with care. 1. Install the rear glass panel as shown in Figure 14.1. the panel retainers and screws are included in the appliance manual bag. SIDE RETAINERS Note: Screw the three glass panel retainers to the firebox using the EXISTING pilot holes. 2. Slide the side glass panels in positions as shown in Figure 14.2. 3. Figure 14.3. shows the glass panels installed properly. Figure 14.3 Install Side Retainers REAR RETAINER Figure 14.1 Install Rear Retainer 52 Heat & Glo • 6000CMOD-IPI, 8000CMOD-IPI • 2241-900 Rev. i • 4/13 F. Media Placement WARNING! Risk of Explosion! Follow media placement instructions. Improperly placed media interfere with proper burner operation.Fireplace will not function properly. Delayed ignition may occur. WARNING! Choking Hazard! Keep media out of reach of children. • DO NOT place media in pilot opening. • DO NOT place media in a position that it may fall into the pilot opening. • DO NOT use any media other than the media supplied with this fireplace or listed in Service Parts Section in this manual. • DO NOT use more than 14 lb. of media per 8000CMODIPI or 12 lb. per 6000CMOD-IPI fireplace. Note: One bag of glass contains 7 lbs. 6000CMOD-IPI: Extra 2 lbs. may be saved for future use. 1. Place media evenly on the base pan. Figure 14.9 shows properly placed media. 2. The media can only be placed in the shaded areas as shown in Figure 14.7 and Figure 14.8. Figure 14.5 Rock Fixture Assembly Installed THIS JIG MUST BE USED FOR STONE PLACEMENT • REMOVE BEFORE BURNING • DO NOT DISCARD 3. Do not apply media over the pilot opening. See Figure 14.7 and Figure 14.8. 4. The rock fixture assembly is factory installed in the appliance. See Figure 14.4 and Figure 14.5. 5. After the media is properly installed, carefully remove the rock fixture assembly. Do not allow any media to fall into the opening. See Figure 14.6. Store the rock fixture assembly under the appliance for future use. REMOVE SCREW Figure 14.6 Remove Rock Fixture Assembly Figure 14.4 Rock Fixture Installed Heat & Glo • 6000CMOD-IPI, 8000CMOD-IPI • 2241-900 Rev. i • 4/13 53 BURNER NO MEDIA ON PILOT OPENING (WHITE AREA) Figure 14.7 Placement of Media BURNER NO MEDIA ON PILOT OPENING (WHITE AREA) Figure 14.8 Placement of Media Figure 14.9 Proper Placement of Media 54 Heat & Glo • 6000CMOD-IPI, 8000CMOD-IPI • 2241-900 Rev. i • 4/13 G. Fixed Glass Assembly I. Air Shutter Setting WARNING! Risk of Asphyxiation! Handle fixed glass assembly with care. Inspect the gasket to ensure it is undamaged and inspect the glass for cracks, chips or scratches. Air shutter settings should be adjusted by a qualified service technician at the time of installation. The air shutter is set at the factory for minimum vertical vent run. Adjust air shutter for longer vertical runs. See Figure 14.8. • DO NOT strike, slam or scratch glass. • DO NOT operate fireplace with glass removed, cracked, broken or scratched. • Replace as a complete assembly. • Loosen the wing nut. Removing Fixed Glass Assembly • Pull the four glass assembly latches out of the groove on the glass frame. Remove glass door from the appliance (see Figure 14.7). Replacing Fixed Glass Assembly • Move the air handle to the left to open the air shutter. • Move the air handle to the right to close the air shutter. • Tighten the wing nut. NOTICE: If sooting occurs, provide more air by opening the air shutter. Appearance of components may vary. • Replace the glass door on the appliance. Pull out and latch the four glass assembly latches into the groove on the glass frame. AIR SHUTTER WING NUT LATCHES (BOTH BOTTOM AND TOP) Figure 14.8 Air Shutter GLASS ASSEMBLY Air Shutter Settings Figure 14.7 Fixed Glass Assembly NG LP 6000 Fully Closed Fully Open 8000 Fully Open Fully Open H. Install Trim and/or Surround • Install optional trim kits and/or surrounds using the instructions included with the accessory. • Use non-combustible materials to cover the gap between the sheet rock and the appliance (when applicable to the model). Heat & Glo • 6000CMOD-IPI, 8000CMOD-IPI • 2241-900 Rev. i • 4/13 55 15 Troubleshooting With proper installation, operation, and maintenance your gas appliance will provide years of trouble-free service. If you do experience a problem, this troubleshooting guide will assist a qualified service technician in the diagnosis of a problem and the corrective action to be taken. This troubleshooting guide can only be used by a qualified service technician. Contact your dealer to arrange a service call by a qualified service technician. A. IntelliFire PlusTM Ignition System Symptom Possible Cause 1. Pilot won’t light. A. Incorrect wiring. The ignitor/module makes noise, but no B. Loose connections or electrical spark. shorts in the wiring. 2. Pilot won’t light, there is no noise or spark. 3. Pilot sparks, but Pilot will not light. 56 Corrective Action Verify “S” wire (white) for sensor and “I” wire (orange) for ignitor are connected to correct terminals on module and pilot assembly. Verify no loose connections or electrical shorts in wiring from module to pilot assembly. Verify connections underneath pilot assembly are tight; also verify igniter and flame sense wires are not grounding out to metal chassis, pilot burner, pilot enclosure, mesh screen if present, or any other metal object. C. Ignitor gap is too large. Verify gap of igniter to right side of pilot hood. The gap should be approximately .17 in. or 1/8 in. (3 mm). A. No power, transformer installed incorrectly or depleted batteries. Verify that transformer is installed and plugged into module. Check voltage of transformer at connection to module. Acceptable readings of a good transformer are between 6.4 and 6.6 volts AC. Battery power supply voltage must be at least 4 volts. If below 4 volts, replace batteries. B. A shorted or loose connection in wiring configuration or wiring harness. Remove and reinstall the wiring harness that plugs into module. Verify there is a tight fit. Verify pilot assembly wiring to module. Remove and verify continuity of each wire in wiring harness. Replace any damaged components. C. Improper wall switch wiring. Verify that 110-120 VAC power is “ON” to junction box. D. Module not grounded. Verify black ground wire from module wire harness is grounded to metal chassis of appliance. A. Gas supply. Verify that incoming gas line ball valve is “open”. Verify that inlet pressure reading is within acceptable limits. B. Ignitor gap is too large. Verify gap of igniter to right side of pilot hood. The gap should be approximately .17 in. or 1/8 in. (3 mm). C. Module is not grounded. Verify module is securely grounded to metal chassis of appliance. D. Pilot valve solenoid. Verify that 1.5 to 1.8 VDC is supplied to pilot solenoid from module. If below 1.5 volts, replace module. If 1.5 volts or greater, replace valve. Heat & Glo • 6000CMOD-IPI, 8000CMOD-IPI • 2241-900 Rev. i • 4/13 Troubleshooting (continued) Symptom 4. Pilot lights but continues to spark, and main burner will not ignite. (If the pilot continues to spark after the pilot flame has been lit, flame rectification has not occurred.) Possible Cause A. A shorted or loose connection in flame sensing rod. Corrective Action Verify all connections to wiring diagram in manual. Verify connections underneath pilot assembly are tight. Verify flame sense or igniter wires are not grounding out to metal chassis, pilot burner, pilot enclosure or screen if present, or any other metal object. B. Poor flame rectification or contaminated With fixed glass assembly in place, verify that flame is enflame sensing rod. gulfing flame sensing rod on left side of pilot hood. Flame sensing rod should glow shortly after ignition. With a multimeter, verify that current in series between module and sense lead is at least 0.14 microamps. Verify correct pilot orifice is installed and gas inlet is set to pressure specifications. Polish flame sensing rod with fine steel wool to remove any contaminants that may have accumulated on flame sensing rod. C. Module is not grounded. Verify module is securely grounded to metal chassis of appliance. Verify that wire harness is firmly connected to the module. D. Damaged pilot assembly or contaminated flame sensing rod. Verify that ceramic insulator around the flame sensing rod is not cracked, damaged, or loose. Verify connection from flame sensing rod to white sensor wire. Polish flame sensing rod with fine steel wool to remove any contaminants that may have accumulated on flame sensing rod. Verify continuity with a multi-meter with ohms set at lowest range. Replace pilot if any damage is detected. E. Module. Turn ON/OFF rocker switch or wall switch to OFF position. Remove ignitor wire “I” from module. Place ON/OFF rocker switch or wall switch in ON position. If there is no spark at “I” terminal module must be replaced. If there is a spark at “I” terminal, module is fine. Heat & Glo • 6000CMOD-IPI, 8000CMOD-IPI • 2241-900 Rev. i • 4/13 57 16 Reference Materials A. Appliance Dimension Diagram Dimensions are actual appliance dimensions. Use for reference only. For framing dimensions and clearances refer to Section 5. TOP VIEW GAS LINE ACCESS LEFT SIDE RIGHT SIDE FRONT VIEW Location Inches Millimeters Location Inches Millimeters 41 1041 21 533 36-1/8 918 11-11/16 297 33-1/2 851 28-1/2 724 34-5/8 879 14-1/4 362 2-1/4 57 8-1/2 216 9-11/16 246 2-7/8 73 8-1/2 216 26-7/8 683 6 dia 152 25 39-7/8 1013 40-7/8 1038 Figure 16.1 Appliance Dimensions-6000 Models 58 Heat & Glo • 6000CMOD-IPI, 8000CMOD-IPI • 2241-900 Rev. i • 4/13 L TOP VIEW GAS LINE ACCESS R LEFT SIDE RIGHT VIEW FRONT VIEW Location Inches Millimeters Location Inches Millimeters 48 1219 21 533 43-1/8 1096 11-11/16 297 35-1/2 902 35-1/2 901 36-5/8 930 17-3/4 451 8-1/2 216 2-3/8 60 9-15/16 252 2-7/8 73 28-7/8 734 8-1/2 216 152 25 41-7/8 1064 42-7/8 1089 Figure 16.2 Appliance Dimensions-8000 Models Heat & Glo • 6000CMOD-IPI, 8000CMOD-IPI • 2241-900 Rev. i • 4/13 59 B. Vent Components Diagrams Effective Length Pipe Effective Height/Length DVP Pipe (see chart) Inches Millimeters DVP4 102 DVP6 152 DVP12 12 305 DVP24 24 610 DVP36 36 914 DVP48 48 1219 DVP6A 3 to 6 76 to 152 DVP12A 3 to 12 76 to 305 10-1/2 in. (267 mm) 45 ° 4-7/8 in. (124 mm) 10-7/8 in. (276 mm) DVP45 (45º Elbow) 11-3/8 in. (289 mm) 10 in. (254 mm) 1 in. (25 mm) 7-3/8 in. (187 mm) 1-1/4 in. (32 mm) 10 in. (254 mm) 9-1/4 in. (235 mm) Assembled Height: 24 in./610 mm Diameter: 10 in./254 mm 1/2 in. TYP (13 mm) 13-1/4 in. (337 mm) DVP-AS2 DVP-FS (Ceiling Firestop) DVP90ST (90° Elbow) 12 in. (305 mm) 1- 1/2 in. (38 mm) 10 in. (254 mm) 1 in. (25 mm) 8 in. (203 mm) 14 in. (356 mm) UP 5 in. (127 mm) 12 in. (305 mm) 6 in. (152 mm) DVP-HVS (Vent Support) DVP-WS (Wall Shield Firestop) Figure 16.2 DVP vent components 60 Heat & Glo • 6000CMOD-IPI, 8000CMOD-IPI • 2241-900 Rev. i • 4/13 B. Vent Components Diagrams (continued) Note: Heat shields MUST overlap by a minimum of 1-1/2 in. (38 mm). The heat shield is designed to be used on a wall 4 in. to 7-1/4 in. (102 mm to 184 mm) thick. If wall thickness is less than 4 in. (102 mm) the existing heat shields must be field trimmed. If wall thickness is greater than 7-1/4 in. (184 mm) a DVP-HSM-B will be required. 8 in. (203 mm) Heat Shield 15-1/8 in. (384 mm) Term Cap 12 in. (305 mm) DVP-TRAP Horizontal Termination Cap Max Effective Length Minimum Effective Length Maximum Effective Length 3-1/8 in. 4-5/8 in. Trap1 79 mm 117 mm 5-3/8 in. 9-3/8 in. 137 mm 238 mm Trap2 DVP-TRAP1 DVP-TRAP2 DVP-TRAPK1 DVP-TRAPK2 DVP-HPC1 DVP-HPC2 Figure 16.3 DVP vent components Heat & Glo • 6000CMOD-IPI, 8000CMOD-IPI • 2241-900 Rev. i • 4/13 61 B. Vent Components Diagrams (continued) 31 in. (787 mm) 13-1/4 in. (337 mm) 24-5/8 in. (625 mm) 27-1/2 in. (699 mm) 24-5/8 in. (625 mm) 13-1/4 in. (337 mm) RF6M Roof Flashing Multi-pak RF12M Roof Flashing Multi-pak 5 in. (127 mm) 13-3/4 in. (349 mm) 11-7/8 in. (302 mm) 13-7/8 in. (352 mm) 13-3/4 in. (349 mm) DVP-BEK2 DVP-HPC Cap Brick Extension BEK Trap Cap Brick Extension 11-5/8 in. (295 mm) 12-1/8 in. (308 mm) 7-1/8 in. (181 mm) 5-3/4 in. (146 mm) DVP-TRAPFL Flashing DVP-HSM-B Extended Heat Shield Figure 16.4 DVP vent components COOL-ADD Cap Shield 13-7/8 in. (352 mm) 26 in. 660 mm 62 5 in. (127 mm) 9-1/2 in. (241 mm) 14 in. (356 mm) DRC-RADIUS Cap Shield Heat & Glo • 6000CMOD-IPI, 8000CMOD-IPI • 2241-900 Rev. i • 4/13 B. Vent Components Diagrams (continued) 7-3/8 in. (187 mm) 1-1/2 in. (38 mm) 17-3/4 in. (451 mm) 14 in. (356 mm) 12 in. (305 mm) 12 in. 305 mm DVP-TB1 BasementVent Cap 7-1/4 in. (184 mm) 12-1/2 in. (318 mm) 5-1/4 in. (133 mm) DVP-TVHW VerticalTermination Cap (Highwind) PVK-80 (Not compatible with Intellifire Plus™.) (For use with IPI and DSI appliances only.) 14 in. (356 mm) 16-7/8 in. (429 mm) 12 in. (305 mm) 7-1/8 in. (181 mm) 12-1/8 in. (314 mm) 8-3/4 in. (222 mm) 1 in. (25 mm) 7-1/4 in. (184 mm) 14 in. (356 mm) 3/8 in. (10 mm) 1 in. (25 mm) 7-3/4 to 10-3/8 in. (197 to 264 mm) 1-5/8 in. (41 mm) DVP-HPC High Performance Cap DVP-FBHT FireBrickTermination Cap Figure 16.5 DVP vent components Heat & Glo • 6000CMOD-IPI, 8000CMOD-IPI • 2241-900 Rev. i • 4/13 63 B. Vent Components Diagrams (continued) 8-1/8 in. (206 mm) 13 in. (330 mm) Effective Length 5-3/4 to 8-3/8 in. 146 to 213 mm 8-3/8 in. 213 mm 5-1/2 in. 140 mm 87° 3° 15 in. (381 mm) 10-1/2 in. 267 mm 10-7/8 in. 276 mm WARNING Fire Risk. • When using DVP-HRC-SS and DVP-HRC-ZCSS termination caps on top vented fireplaces, a 6 inch minimum vertical vent section is required before installing first elbow. DVP-HRC-SS DVP-HRC-ZC-SS HORIZONTAL TERMINATION CAP Optional Wire Harness 13-5/8 IN. 346 mm DESCRIPTION 12-1/2 IN. 318 mm PART NUMBER 10 ft. PV Wire Harness PVI-WH10 20 ft. PV Wire Harness PVI-WH20 40 ft. PV Wire Harness PVI-WH40 60 ft. PV Wire Harness PVI-WH60 80 ft. PV Wire Harness PVI-WH80 100 ft. PV Wire Harness PVI-WH100 20-3/4 IN. 527 mm Note: Wire harnesses required to power the PVI-SLP connect to the appliance and are ordered separately from PVI-SLP. Contact your dealer to order. PVI-SLP Power Vent Inline 16 IN. 406 mm 4-1/2 IN. 114 mm 15 IN. (381 mm) 9-3/16 IN. (233 mm) 13-5/8 IN. (346 mm) 12-1/2 IN. (318 mm) Figure 16.6 Vent Components 64 16-11/16 IN. 424 mm SLP-LPC SLP Low Profile Cap Heat & Glo • 6000CMOD-IPI, 8000CMOD-IPI • 2241-900 Rev. i • 4/13 16-11/16 IN. (424 mm) B. Vent Components Diagrams (continued) 6-1/2 in. 165 mm 6-1/2 in. 165 mm 8-3/4 in. 222 mm 6-1/2 in. 165 mm 9-1/4 in. 235 mm 6 in. 152 mm 6-5/8 in. 168 mm SLP45 45° Elbow 6-5/8 in. 168 mm 9-7/8 in. 251 mm SLP90 90° Elbow Effective Height/Length Effective Height/ Length Pipe inches mm SLP4 102 SLP6 152 SLP12 12 305 SLP24 24 610 SLP36 36 914 SLP48 48 1219 SLP6A 2-6 51-152 SLP12A 2 - 12 51-305 DVP-SLP24 Adapter SLP PIPE SLP-HVS Horizontal Pipe Support SLP-FS Ceiling Firestop SLP-WS Wall Shield Firestop Figure 16.7 SLP Series Vent Components Heat & Glo • 6000CMOD-IPI, 8000CMOD-IPI • 2241-900 Rev. i • 4/13 65 B. Vent Components Diagrams (continued) Note: Heat shields MUST overlap by a minimum of 1-1/2 in. (38 mm). The heat shield is designed to be used on a wall 4 in. to 7-1/4 in. (102 mm to 184 mm) thick. If wall thickness is less than 4 in. (102 mm) the existing heat shields must be field trimmed. If wall thickness is greater than 7-1/4 in. (184 mm) a DVP-HSM-B will be required. 8 in. (203 mm) Heat Shield 15-1/8 in. (384 mm) Term Cap Max Effective Length 12 in. (305 mm) SLP-TRAP Horizontal Termination Cap SLK-SNKD Snorkel Termination Cap SLP-CCS-BK Cathedral Ceiling Support Box-Black Minimum Effective Length Maximum Effective Length 3-1/8 in. 4-3/4 in. 79 mm 121 mm Trap1 5-1/4 in. 9-1/4 in. 133 mm 235 mm Trap2 SLP-TVHW Vertical Termination Cap 26 in. 660 mm DVP-2SL Adapter SLP-DCF-BK Ceiling Firestop Black DVP-HSM-B Extended Heat Shield SLP-WT-BK Wall Thimble-Black Figure 16.8 SLP Series Vent Components 66 Heat & Glo • 6000CMOD-IPI, 8000CMOD-IPI • 2241-900 Rev. i • 4/13 6000CMOD-IPI C. Service Parts Service Parts Beginning Manufacturing Date: Aug 2010 Ending Manufacturing Date: Active 36” Gas Fireplace - DV 4.1 4.2 11 4.4 4.3 10 IMPORTANT: THIS IS DATED INFORMATION. When requesting service or replacement parts for your appliance please provide model number and serial number. All parts listed in this manual may be ordered from an authorized dealer. ITEM DESCRIPTION COMMENTS Stocked at Depot PART NUMBER Non-Combustible Board 2166-136 Refractory Bracket Rock Fixture Assembly 2241-040 Base Pan Assembly 2241-015 Base Pan Back 2241-114 Base Pan Front 2241-101 Pilot Hood 2241-117 Pilot Shield Qty 2 req 2241-115 Stainless 2241-116 NG 2241-007 2241-008 Burner Assembly Glass Refractory, Back Glass Refractory, Sides Qty 2 req 2241-201 Glass Retainer Clips Pkg of 25 060-235-25 LP 2241-200 Surround Assembly 2166-019 10 Glass Assembly GLA-6000G 11 Junction box 4021-013 Additional service part numbers on following page. Heat & Glo • 6000CMOD-IPI, 8000CMOD-IPI • 2241-900 Rev. i • 4/13 4/13 67 8000CMOD-IPI Service Parts Beginning Manufacturing Date: Aug 2010 Ending Manufacturing Date: Active 42” Gas Fireplace - DV 4.1 4.2 11 4.4 4.3 10 IMPORTANT: THIS IS DATED INFORMATION. When requesting service or replacement parts for your appliance please provide model number and serial number. All parts listed in this manual may be ordered from an authorized dealer. ITEM DESCRIPTION COMMENTS Stocked at Depot PART NUMBER Non-Combustible Board 2170-136 Refractory Bracket Rock Fixture Assembly 2241-040 Base Pan Assembly 2242-015 Base Pan Back 2242-114 Base Pan Front 2242-101 Pilot Hood 2241-117 Pilot Shield Qty 2 req 2241-115 Stainless 2241-116 NG 2242-007 LP 2242-008 Burner Assembly Glass Refractory, Back Glass Refractory, Sides Qty 2 req 2242-201 Glass Retainer Clips Pkg of 25 060-235-25 Surround Assembly 2170-019 10 Glass Assembly GLA-950TR 11 Junction box 4021-013 2242-200 Additional service part numbers on following page. 68 Heat & Glo • 6000CMOD-IPI, 8000CMOD-IPI • 2241-900 Rev. i • 4/13 4/13 6000CMOD-IPI, 8000CMOD-IPI Service Parts Beginning Manufacturing Date: Aug 2010 Ending Manufacturing Date: Active #12 Valve Assembly 12.2 12.1 12.3 12.4 12.5 12.6 12.14 12.7 12.9 12.8 12.10 12.11 12.12 12.13 IMPORTANT: THIS IS DATED INFORMATION. When requesting service or replacement parts for your appliance please provide model number and serial number. All parts listed in this manual may be ordered from an authorized dealer. ITEM 12.1 DESCRIPTION COMMENTS Stocked at Depot PART NUMBER Shutter Bracket Assembly 2118-121 Pilot Assembly, NG 2090-012 Pilot Assembly, LP 2090-013 12.3 Pilot Bracket 2241-109 12.4 3-Hole Grommet 2118-420 12.5 Valve Bracket 2118-104 12.6 Flex Ball Valve Assembly 302-320A Valve, NG 2166-302 Valve, LP 2166-303 303-315/5 12.2 12.7 12.8 Male Connector Pkg of 5 12.9 Bulkhead w/FlexTube 7000-156 12.10 Control Module, Gray 2166-306 12.11 Wire Harness 2166-304 12.12 Switched DC Regulator 2166-305 12.13 Jumper Wire 2187-198 12.14 Thermostat Wire Assembly 2118-170 Orifice, NG (#40C) 6000CMOD-IPI Orifice, LP (#55C) Orifice, NG (#35C) 8000CMOD-IPI Orifice, LP (#54C) 582-840 582-855 582-835 582-854 Additional service part numbers on following page. Heat & Glo • 6000CMOD-IPI, 8000CMOD-IPI • 2241-900 Rev. i • 4/13 69 Service Parts 6000CMOD-IPI, 8000CMOD-IPI Beginning Manufacturing Date: Aug 2010 Ending Manufacturing Date: Active IMPORTANT: THIS IS DATED INFORMATION. When requesting service or replacement parts for your appliance please provide model number and serial number. All parts listed in this manual may be ordered from an authorized dealer. ITEM DESCRIPTION COMMENTS Battery Pack** Stocked at Depot PART NUMBER 2166-323 **Fuse for battery pack can be sourced locally, not a warranty item. Specs are 500mA~10A 3/4" long Flue Restrictor 385-128 Gasket Assembly 2166-081 Includes Vent, Seal Cap, Burner Neck, Shutter Bracket, Manifold and Valve Plate gaskets Glass Latch Assembly Pkg of 2 386-122A/2 Media, Standard, 7 lb bags Clear (Qty 2 req) 4065-111 Amber MEDIA-AMBER-14 Black MEDIA-BLACK-14 Cobalt (Blue) MEDIA-COBALT-14 Media (Optional 14 LB bag) Touch Up Paint Conversion Kit, NG Conversion Kit, LP Conversion Kit, NG Conversion Kit, LP 70 TUP-GBK-12 6000CMOD-IPI 8000CMOD-IPI N/A LPKI-6CM N/A LPKI-8CM Pilot Orifice, NG 593-528 Pilot Orifice, LP 593-527 Regulator, NG NGK-DXV-50 Regulator, LP LPK-DXV-50 Heat & Glo • 6000CMOD-IPI, 8000CMOD-IPI • 2241-900 Rev. i • 4/13 D. Contact Information Heat & Glo, a brand of Hearth & Home Technologies 7571 215th Street West, Lakeville, MN 55044 www.heatnglo.com Please contact your Heat & Glo dealer with any questions or concerns. For the location of your nearest Heat & Glo dealer, please visit www.heatnglo.com. - NOTES ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ NOTICE DO NOT DISCARD THIS MANUAL • Important operating and maintenance instructions included. • Read, understand and follow these instructions for safe installation and operation. • Leave this manual with party responsible for use and operation. This product may be covered by one or more of the following patents: (United States) 5601073, 5613487, 5647340, 5890485, 5941237, 6006743, 6019099, 6053165, 6145502, 6374822, 6484712, 6601579, 6769426, 6863064, 7077122, 7098269, 7258116, 7470729, 8147240 or other U.S. and foreign patents pending. 2000-945B Printed in U.S.A. - Copyright 2013 Heat & Glo • 6000CMOD-IPI, 8000CMOD-IPI • 2241-900 Rev. i • 4/13 71
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