Hearth and Home Technologies 2326-130 Fireplace system controller (ECM) User Manual

Hearth & Home Technologies Fireplace system controller (ECM)

User manual

1Heat & Glo  •   6000CMOD-IPI, 8000CMOD-IPI  •  2241-900 Rev. i  •  4/13•DO NOT store or use gasoline or other fl am-mable vapors and liquids in the vicinity of thisor any other appliance.• What to do if you smell gas-  DO NOT try to light any appliance.-  DO NOT touch any electrical switch. DONOT use any phone in your building.-  Immediately call your gas supplier from a neighbor’s phone. Follow the gas suppli-er’s instructions.-  If you cannot reach your gas supplier, call the fi re department.• Installation and service must be performedby a qualifi ed installer, service agency, or thegas supplier.WARNING: If the information in these instructions is not followed exactly, a fi re or explosion may result causing property damage, personal injury, or death.Owner’s ManualInstallation and OperationDO NOT DISCARD THIS MANUALNOTICEThis appliance may be installed as an OEM installation in manufactured home (USA only) or mobile home and must be installed in accordance with the manufacturer’s instructions and the manufactured home construction and safety standard, Title 24 CFR, Part 3280 or Standard for Installation in Mobile Homes, CAN/CSA Z240MH, in Canada.This appliance is only for use with the type(s) of gas indicated on the rating plate. Installation and service of this appliance should be performed by qualifi ed personnel. Hearth & Home Technologies suggests NFI certifi ed or factory trained professionals, or technicians supervised by an NFI certifi ed professional.• Leave this manual withparty responsible for useand operation.DO NOTDISCARDWARNING• Important operatingand maintenanceinstructions included.• Read, understand and follow these instructions for safeinstallation and operation.In the Commonwealth of Massachusetts installation must be performed by a licensed plumber or gas fi tter.See Table of Contents for location of additional Commonwealth of Massachusetts requirements.This appliance has been supplied with an integral barrier to prevent direct contact with the fi xed glass panel. DO NOT operate the appliance with the barrier removed. Contact your dealer or Hearth & Home Technologies if the barrier is not present or help is needed to properly install one.HOT SURFACES! Glass and other surfaces are hot during operation AND cool down.Hot glass will cause burns.•DO NOT touch glass until it is cooled• NEVER allow children to touch glass• Keep children away• CAREFULLY SUPERVISE children in same room asfi replace.• Alert children and adults to hazards of high temperatures.High temperatures may ignite clothing or other fl ammable materials.• Keep clothing, furniture, draperies and other fl ammablematerials away.
Heat & Glo  •   6000CMOD-IPI, 8000CMOD-IPI  •  2241-900 Rev. i  •  4/132Listing Label Information/LocationModel Name: ___________________________________________ Date purchased/installed: __________________Serial Number: __________________________________________ Location on fi replace: _____________________Dealership purchased from:  _______________________________ Dealer Phone:  __________________________Notes: ____________________________________________________________________________________________________________________________________________________________________________________A. CongratulationsCongratulations on selecting a Heat & Glo gas fi replace, an elegant and clean alternative to wood burning fi replaces. The Heat & Glo gas fi replace you have selected is designed to provide the utmost in safety, reliability, and effi ciency.As the owner of a new fi replace, you’ll want to read and carefully follow all of the instructions contained in this owner’s manual. Pay special attention to all cautions and warnings.This owner’s manual should be retained for future reference. We suggest that you keep it with your other important documents and product manuals.The information contained in this owner’s manual, unless noted otherwise, applies to all models and gas control systems.Your new Heat & Glo gas fi replace will give you years of durable use and trouble-free enjoyment. Welcome to the Heat & Glo family of fi replace products!We recommend that you record the following pertinent information about your fi replace.The model information regarding your specifi c fi replace can be found on the rating plate usually located in the control area of the fi replace.Homeowner Reference InformationRead this manual before installing or operating this appliance. Please retain this owner’s manual for future reference.Gas and Electric InformationSerial NumberType of GasModel NumberNot Not for for use use with with solid solid fuel.fuel.((Ne Ne doit doit pas pas entre entre utilise utilise avec avec un un combustible combustible solide).solide).This This appliance appliance must must be be installed installed in in accordance accordance with with local local codes, codes, if if any; any; if if not, not, follow follow ANSI ANSI Z223.1Z223.1in in the the USA USA or or CAN/CGA CAN/CGA B149 B149 installation installation codes. codes. (Installer (Installer l’appareil l’appareil selon selon les les codes codes ou ou reglementsreglementslocaux locaux ou, ou, en en l’absence l’absence de de tels tels reglements, reglements, selon selon les les codes codes d’installation d’installation CAN/CGA-B149.)CAN/CGA-B149.)Type Type of of Gas Gas (Sorte (Sorte De De Gaz)Gaz)::NNAATURALTURAL  GASGASMADE MADE   IN IN   USAUSAMinimum Minimum Permissible Permissible Gas Gas Supply Supply for for Purposes Purposes of of Input Input Adjustment.Adjustment.Approved Approved Minimum Minimum (De (De Gaz) Gaz) AcceptableAcceptable 0.00.0  in in w.c.w.c. (Po. (Po. Col. Col. d’eau)d’eau)Maximum Maximum Pressure Pressure (Pression)(Pression)   0.00.0  in in w.c.w.c. (Po. (Po. Col. Col. d’eau)d’eau)Maximum Maximum Manifold Manifold Pressure Pressure (Pression)(Pression)       0.00.0  in in w.c.w.c. (Po. (Po. Col. Col. d’eau)d’eau)Minimum Minimum Manifold Manifold Pressure Pressure (Pression)(Pression)       0.00.0  in in w.c.w.c. (Po. (Po. Col. Col. d’eau)d’eau)Model:Model:(Modele):(Modele):SerialSerial(Serie):(Serie):ANSI ANSI Z21XX-XXXX Z21XX-XXXX · · CSA CSA 2.XX-MXX 2.XX-MXX  XXXXXXXXXXXXXXXXIN IN CANADACANADAALTITUDE:ALTITUDE: 0-0000 0-0000 FT.FT. 0000-0000FT.0000-0000FT.MAX. MAX. INPUT INPUT BTUH:BTUH: 00,00000,000 00,00000,000MIN. MIN. INPUT INPUT BTUH:BTUH: 00,00000,000 00,00000,000ORIFICE ORIFICE SIZE:SIZE: #XXXXX#XXXXX #XXXXX#XXXXX XXXXXXXXXXXXXXXXTotal Total Electrical Electrical Requirements: Requirements: 000Vac, 000Vac, 00Hz., 00Hz., less less than than 00 00 AmperesAmperesHeat & Glo, a brand of Hearth & Home Technologies7571 215th Street West, Lakeville, MN   55044
FCC Statement:This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates uses and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following measures:-- Reorient or relocate the receiving antenna.  -- Increase the separation between the equipment and receiver.   -- Connect the equipment into an outlet on a circuit different from that to which the receiver is connected.  -- Consult the dealer or an experienced radio/TV technician for help.This device complies with part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) This device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation.Changes or modifications not expressly approved by the party responsible for compliance could void the user's authority to operate the equipment.IC Statement:This device complies with Industry Canada licence-exempt RSS standard(s). Operation is subject to the following two conditions: (1) this device may not cause interference, and (2) this device must accept any interference, including interference that may cause undesired operation of the device.Le présent appareil est conforme aux CNR d'Industrie Canada applicables aux appareils radio exempts de licence. L'exploitation est autorisée aux deux conditions suivantes : (1) l'appareil ne doit pas produire de brouillage, et (2) l'utilisateur de l'appareil doit accepter tout brouillage radioélectrique subi, même si le brouillage est susceptible d'en compromettre le fonctionnement.
3Heat & Glo  •   6000CMOD-IPI, 8000CMOD-IPI  •  2241-900 Rev. i  •  4/13    Safety Alert Key:• DANGER! Indicates a hazardous situation which, if not avoided will result in death or serious injury.• WARNING! Indicates a hazardous situation which, if not avoided could result in death or serious injury.• CAUTION! Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.• NOTICE: Used to address practices not related to personal injury.Table of ContentsA.  Congratulations  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2B.  Limited Lifetime Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . 51 Listing and Code Approvals   A. Appliance Certifi cation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7B.  Tempered Glass Specifi cations . . . . . . . . . . . . . . . . . . . . . 7C. BTU Specifi cations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7D.  High Altitude Installations . . . . . . . . . . . . . . . . . . . . . . . . . . 7E.  Non-Combustible Materials Specifi cation. . . . . . . . . . . . . . 7F.  Combustible Materials Specifi cation  . . . . . . . . . . . . . . . . . 7G. Electrical Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7H.  Requirements for the Commonwealth of Massachusetts . . 8User Guide2 Operating Instructions   A.  Gas Fireplace Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9B.  Your Fireplace  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9C.  Fan Kit (optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10D.  Clear Space . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10E.  Decorative Doors and Fronts . . . . . . . . . . . . . . . . . . . . . . 10F.  Fixed Glass Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . 10G. Remote Controls, Wall Controls and Wall Switches . . . . . 10H.  IPI Battery Tray/Battery Installation  . . . . . . . . . . . . . . . . .  11I.  Control Module Operation . . . . . . . . . . . . . . . . . . . . . . . .  11J.  Before Lighting Fireplace . . . . . . . . . . . . . . . . . . . . . . . . .  11K.  Lighting Instructions (IPI) . . . . . . . . . . . . . . . . . . . . . . . . . 12L.  After Fireplace is Lit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13M. Frequently Asked Questions  . . . . . . . . . . . . . . . . . . . . . . 133 Maintenance and Service   A.  Maintenance Tasks-Homeowner . . . . . . . . . . . . . . . . . . . 14B. Maintenance Tasks-Qualifi ed Service Technician  . . . . . . 14C. Glass Refractory, Base Pan, Burner and Valve Assembly Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16D. Burner Identifi cation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17Installer Guide4 Getting Started   A.  Typical Appliance System. . . . . . . . . . . . . . . . . . . . . . . . . 18B.  Design and Installation Considerations . . . . . . . . . . . . . . 19C.  Tools and Supplies Needed . . . . . . . . . . . . . . . . . . . . . . . 19D.  Inspect Appliance and Components . . . . . . . . . . . . . . . . . 195 Framing and Clearances   A.  Selecting Appliance Location . . . . . . . . . . . . . . . . . . . . . . 20B.  Constructing the Appliance Chase . . . . . . . . . . . . . . . . . . 21C.  Clearances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21D.  Mantel and Wall Projections . . . . . . . . . . . . . . . . . . . . . . . 226 Termination Locations   A.  Vent Termination Minimum Clearances . . . . . . . . . . . . . . 237 Vent Information and Diagrams   A.  Approved Pipe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25B.  Vent Table Key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25C.  Use of Elbows  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25D.  Measuring Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25E.  Vent Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 268 Vent Clearances and Framing   A.  Pipe Clearances to Combustibles  . . . . . . . . . . . . . . . . . . 32B.  Wall Penetration Framing . . . . . . . . . . . . . . . . . . . . . . . . . 32C.  Install the Ceiling Firestop . . . . . . . . . . . . . . . . . . . . . . . . 33D.  Install Attic Insulation Shield . . . . . . . . . . . . . . . . . . . . . . . 34E.  Installing the Optional Heat-Zone® Gas Kit  . . . . . . . . . . . . . 349 Appliance Preparation   A.  Top Vent . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35B.  Installing the Non-combustible Board. . . . . . . . . . . . . . . . 36C.  Securing and Leveling the Appliance . . . . . . . . . . . . . . . . 3610 Installing Vent Pipe (DVP and SLP Pipe)   A.  Assemble Vent Sections (DVP Pipe Only) . . . . . . . . . . . . 37B.  Assemble Vent Sections (SLP Pipe Only) . . . . . . . . . . . . 38C.  Assemble Slip Sections . . . . . . . . . . . . . . . . . . . . . . . . . . 38D.  Secure the Vent Sections . . . . . . . . . . . . . . . . . . . . . . . . . 39E.  Disassemble Vent Sections . . . . . . . . . . . . . . . . . . . . . . . 39F.  Install Decorative Ceiling Components (SLP only) . . . . . . 40G. Install Metal Roof Flashing . . . . . . . . . . . . . . . . . . . . . . . . 41H.  Assemble and Install Storm Collar . . . . . . . . . . . . . . . . . . 41I.  Install Vertical Termination Cap . . . . . . . . . . . . . . . . . . . . 42J.  Install Decorative Wall Components (SLP only) . . . . . . . . 42K.  Heat Shield Requirements for Horizontal Termination . . . 42L.  Install Horizontal Termination Cap (DVP and SLP Pipe) . 4311 Gas Information   A.  Fuel Conversion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44B.  Gas Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44C.  Gas Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44D.  High Altitude Installations . . . . . . . . . . . . . . . . . . . . . . . . . 4412 Electrical Information   A.  Wiring Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45B. IntelliFire PlusTM Ignition System Wiring . . . . . . . . . . . . . . 45C.  Optional Accessories Requirements  . . . . . . . . . . . . . . . . 45D.  Electrical Service and Repair . . . . . . . . . . . . . . . . . . . . . . 46E.  Junction Box Installation. . . . . . . . . . . . . . . . . . . . . . . . . . 46F.  Wall Switch Installation for Fan (Optional) . . . . . . . . . . . . 46
Heat & Glo  •   6000CMOD-IPI, 8000CMOD-IPI  •  2241-900 Rev. i  •  4/134 =  Contains updated information.13 Finishing   A.  Mantel and Wall Projections . . . . . . . . . . . . . . . . . . . . . . . 47B.  Facing Material . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48C.  Finish and Sealing Joints . . . . . . . . . . . . . . . . . . . . . . . . . 48D.  Door Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4914 Appliance Setup   A.  Remove Fixed Glass Assembly . . . . . . . . . . . . . . . . . . . . 52B.  Remove the Shipping Materials . . . . . . . . . . . . . . . . . . . . 52C.  Clean the Appliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52D.  Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52E.  Glass Panel Installation . . . . . . . . . . . . . . . . . . . . . . . . . . 52F.  Media Placement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53G. Fixed Glass Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . 55H.  Install Trim and/or Surround . . . . . . . . . . . . . . . . . . . . . . . 55I.  Air Shutter Setting  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5515 Troubleshooting   A. IntelliFire PlusTM Ignition System  . . . . . . . . . . . . . . . . . . . 5616 Reference Materials   A.  Appliance Dimension Diagram . . . . . . . . . . . . . . . . . . . . . 58B.  Vent Components Diagrams  . . . . . . . . . . . . . . . . . . . . . . 60C.  Service Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67D.  Contact Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
5Heat & Glo  •   6000CMOD-IPI, 8000CMOD-IPI  •  2241-900 Rev. i  •  4/13B.  Limited Lifetime Warranty4021-645F  02-18-13  Page 1 of 2Hearth & Home TechnologiesLIMITED LIFETIME WARRANTYHearth & Home Technologies, on behalf of its hearth brands (”HHT”), extends the following warranty for HHT gas, wood, pellet, coal and electric hearth appliances that are purchased from an HHT authorized dealer.WARRANTY COVERAGE:HHT warrants to the original owner of the HHT appliance at the site of installation, and to any transferee taking ownership of the appliance at the site of installation within two years following the date of original purchase, that the HHT appliance will be free from defects in materials and workmanship at the time of manufacture. After installation, if covered compo-nents manufactured by HHT are found to be defective in materials or workmanship during the applicable warranty period, HHT will, at its option, repair or replace the covered components. HHT, at its own discretion, may fully discharge all of its obligations under such warranties by replacing the product itself or refunding the verified purchase price of the product itself. The maximum amount recoverable under this warranty is limited to the purchase price of the product. This warranty is subject to conditions, exclusions and limitations as described below.WARRANTY PERIOD:Warranty coverage begins on the date of original purchase. In the case of new home construction, warranty coverage begins on the date of first occupancy of the dwelling or six months after the sale of the product by an independent, authorized HHT dealer/ distributor, whichever occurs earlier. The warranty shall commence no later than 24 months following the date of product shipment from HHT, regardless of the installation or occupancy date. The warranty period for parts and labor for covered components is produced in the following table.The term “Limited Lifetime” in the table below is defined as: 20 years from the beginning date of warranty coverage for gas appliances, and 10 years from the beginning date of warranty coverage for wood, pellet, and coal appliances. These time periods reflect the minimum expected useful lives of the designated components under normal operating conditions.See conditions, exclusions, and limitations on next page.Parts Labor Gas Wood PelletEPAWoodCoal Electric VentingXXXXXXXAll parts and material except as covered by Conditions, Exclusions, and Limitations listedXXXIgniters, electronic components, and glassXXXXX Factory-installed blowersX Molded refractory panelsX Firepots and burnpots5 years 1 year X X Castings and baffles7 years 3 years X X XManifold tubes, HHT chimney and termination10years1 year X Burners, logs and refractoryLimited Lifetime3 yearsXXXXX Firebox and heat exchangerXXXXXXXAll replacement partsbeyond warranty periodWarranty PeriodHHT Manufactured Appliances and Venting1 YearComponents Covered3 years2 years90 Days
Heat & Glo  •   6000CMOD-IPI, 8000CMOD-IPI  •  2241-900 Rev. i  •  4/136B.  Limited Lifetime Warranty (continued)4021-645F  02-18-13  Page 2 of 2WARRANTY CONDITIONS:•  This warranty only covers HHT appliances that are purchased through an HHT authorized dealer or distributor. A list of HHT authorized dealers is available on the HHT branded websites.•  This warranty is only valid while the HHT appliance remains at the site of original installation.•     This warranty is only valid in the country in which the HHT authorized dealer or distributor that sold the appliance resides.•  Contact your installing dealer for warranty service. If the installing dealer is unable to provide necessary parts, contact the nearest HHT authorized dealer or supplier. Additional service fees may apply if you are seeking warranty service from a dealer other than the dealer from whom you originally purchased the product.•  Check with your dealer in advance for any costs to you when arranging a warranty call. Travel and shipping charges for parts are not covered by this warranty.This warranty is void if:•  The appliance has been over-fired or operated in atmospheres contaminated by chlorine, fluorine, or other damaging chemicals. Over-firing can be identified by, but not limited to, warped plates or tubes, rust colored cast iron, bubbling, cracking and discoloration of steel or enamel finishes.•  The appliance is subjected to prolonged periods of dampness or condensation.•  There is any damage to the appliance or other components due to water or weather damage which is the result of, but not limited to, improper chimney or venting installation.LIMITATIONS OF LIABILITY:•  The owner’s exclusive remedy and HHT’s sole obligation under this warranty, under any other warranty, express or implied, or in contract, tort or otherwise, shall be limited to replacement, repair, or refund, as specified above. In no event will HHT be liable for any incidental or consequential damages caused by defects in the appliance. Some states do not allow exclusions or limitation of incidental or consequential damages, so these limitations may not apply to you. This warranty gives you specific rights; you may also have other rights, which vary from state to state. EXCEPT TO THE EXTENT PROVIDED BY LAW, HHT MAKES NO EXPRESS WARRANTIES OTHER THAN THE WARRANTY SPECIFIED HEREIN. THE DURATION OF ANY IMPLIED WARRANTY IS LIMITED TO DURATION OF THE EXPRESSED WARRANTY SPECIFIED ABOVE.WARRANTY EXCLUSIONS:This warranty does not cover the following:•  Changes in surface finishes as a result of normal use. As a heating appliance, some changes in color of interior and exterior surface finishes may occur. This is not a flaw and is not covered under warranty.•  Damage to printed, plated, or enameled surfaces caused by fingerprints, accidents, misuse, scratches, melted items, or other external sources and residues left on the plated surfaces from the use of abrasive cleaners or polishes.•  Repair or replacement of parts that are subject to normal wear and tear during the warranty period. These parts include: paint, wood, pellet and coal gaskets, firebricks, grates, flame  guides, batteries and the discoloration of glass.•  Minor expansion, contraction, or movement of certain parts causing noise. These conditions are normal and com-plaints related to this noise are not covered by this warranty.•  Damages resulting from: (1) failure to install, operate, or maintain the appliance in accordance with the installation instructions, operating instructions, and listing agent identification label furnished with the appliance; (2) failure to install the appliance in accordance with local building codes; (3) shipping or improper handling; (4) improper opera-tion, abuse, misuse, continued operation with damaged, corroded or failed components, accident, or improperly/ incorrectly performed repairs; (5) environmental conditions, inadequate ventilation, negative pressure, or drafting caused by tightly sealed constructions, insufficient make-up air supply, or handling devices such as exhaust fans or forced air furnaces or other such causes; (6) use of fuels other than those specified in the operating instructions; (7) installation or use of components not supplied with the appliance or any other components not expressly authorized and approved by HHT; (8) modification of the appliance not expressly authorized and approved by HHT in writing; and/or (9) interruptions or fluctuations of electrical power supply to the appliance.•  Non-HHT venting components, hearth components or other accessories used in conjunction with the appliance.•  Any part of a pre-existing fireplace system in which an insert or a decorative gas appliance is installed.•  HHT’s obligation under this warranty does not extend to the appliance’s capability to heat the desired space. Informa-tion is provided to assist the consumer and the dealer in selecting the proper appliance for the application. Consider-ation must be given to appliance location and configuration, environmental conditions, insulation and air tightness of the structure.
7Heat & Glo  •   6000CMOD-IPI, 8000CMOD-IPI  •  2241-900 Rev. i  •  4/13C. BTU Specifi cationsMODELS: 6000CMOD-IPI, 8000CMOD-IPILABORATORY: Underwriters Laboratories, Inc. (UL)TYPE: Direct Vent Gas Appliance HeaterSTANDARD: ANSI Z21.50b-2009 • CSA 2.22b-2009This product is listed to ANSI standards for “Vented Gas Appliance Heaters” and applicable sections of “Gas Burn-ing Heating Appliances for Manufactured Homes and Recreational Vehicles”, and “Gas Fired Appliances for Use at High Altitudes”.A. Appliance Certifi cationNOT INTENDED FOR USE AS A PRIMARY HEAT SOURCE.  This appliance is tested and approved as either supplemen-tal room heat or as a decorative appliance.  It should not be factored as primary heat in residential heating calculations.NOTICE: This installation must conform with local codes. In the absence of local codes you must comply with the National Fuel Gas Code, ANSI Z223.1-latest edition in the U.S.A. and the CAN/CGA B149 Installation Codes in Canada.1 1 Listing and Code Approvals   Models(U.S. or Canada)MaximumInput BTU/hMinimumInput BTU/hOrifi ceSize (DMS)6000CMOD-IPI (NG)US(0-2000 FT) 28,000 19,000 40CANADA(2000-4500 FT) 25,200 17,100 416000CMOD-IPI (LP)US(0-2000 FT) 20,000 14,000 55CANADA(2000-4500 FT) 18,000 12,000 568000CMOD-IPI (NG)US(0-2000 FT) 32,000 22,000 35CANADA(2000-4500 FT) 28,800 19,800 368000CMOD-IPI (LP)US(0-2000 FT) 22,000 15,000 54CANADA(2000-4500 FT) 20,000 14,000 55D. High Altitude InstallationsNOTICE: If the heating value of the gas has been reduced, these rules do not apply. Check with your local gas utility or authorities having jurisdiction.When installing above 2000 feet  elevation:•  In the USA: Reduce input rate 4% for each 1000 feet  above 2000 feet.• In CANADA: Reduce input rate 10% for elevations between 2000 feet  and 4500 feet. Above 4500 feet, consult local gas utility.Check with your local gas utility to determine proper orifi ce size.E.  Non-Combustible Materials Specifi cationMaterial which will not ignite and burn. Such materials are those consisting entirely of steel, iron, brick, tile, concrete, slate, glass or plasters, or any combination thereof.Materials that are reported as passing ASTM E 136, Standard Test Method for Behavior of Materials in a Vertical Tube Furnace at 750 ºC shall be considered non-combustible materials.F.  Combustible Materials Specifi cationMaterials made of or surfaced with wood, compressed pa-per, plant fi bers, plastics, or other material that can ignite and burn, whether fl ame proofed or not, or plastered or unplastered shall be considered combustible materials.G. Electrical CodesNOTICE: This appliance must be electrically wired and grounded in accordance with local codes or, in the absence of local codes, with National Electric Code ANSI/NFPA 70-latest edition or the Canadian Electric Code CSA C22.1.•  A 110-120 VAC circuit for this product must be protected with ground-fault circuit-interrupter protection, in compliance with the applicable electrical codes, when it is installed in locations such as in bathrooms or near sinks.B.  Tempered Glass Specifi cationsHearth & Home Technologies appliances manufactured with tempered glass may be installed in hazardous lo-cations such as bathtub enclosures as defi ned by the Consumer Product Safety Commission (CPSC). The tempered glass has been tested and certifi ed to the re-quirements of ANSI Z97.1 and CPSC 16 CFR 1202 (Safety Glazing Certifi cation  Council  SGCC# 1595 and 1597. Architectural Testing, Inc. Reports 02-31919.01 and 02-31917.01).This statement is in compliance with CPSC 16 CFR Sec-tion 1201.5 “Certifi cation and labeling requirements” which refers to 15 U.S. Code (USC) 2063 stating “…Such certifi cate shall accompany the product or shall otherwise be furnished to any distributor or retailer to whom the product is delivered.”Some local building codes require the use of tempered glass with permanent marking in such locations. Glass meeting this requirement is available from the factory. Please contact your dealer or distributor to order.
Heat & Glo  •   6000CMOD-IPI, 8000CMOD-IPI  •  2241-900 Rev. i  •  4/138H. Requirements for the Commonwealth of MassachusettsFor all side wall horizontally vented gas fueled equipment installed in every dwelling, building or structure used in whole or in part for residential purposes, including those owned or operated by the Commonwealth and where the side wall exhaust vent termination is less than seven (7) feet above fi nished grade in the area of the venting, in-cluding but not limited to decks and porches, the following requirements shall be satisfi ed:Installation of Carbon Monoxide DetectorsAt the time of installation of the side wall horizontal vented gas fueled equipment, the installing plumber or gas fi tter shall observe that a hard wired carbon monoxide detector with an alarm and battery back-up is installed on the fl oor level where the gas equipment is to be installed. In addi-tion, the installing plumber or gas fi tter shall observe that a battery operated or hard wired carbon monoxide detec-tor with an alarm is installed on each additional level of the dwelling, building or structure served by the side wall horizontal vented gas fueled equipment. It shall be the responsibility of the property owner to secure the services of qualifi ed licensed professionals for the installation of hard wired carbon monoxide detectors.In the event that the side wall horizontally vented gas fu-eled equipment is installed in a crawl space or an attic, the hard wired carbon monoxide detector with alarm and battery back-up may be installed on the next adjacent fl oor level.In the event that the requirements of this subdivision can not be met at the time of completion of installation, the owner shall have a period of thirty (30) days to comply with the above requirements; provided, however, that dur-ing said thirty (30) day period, a battery operated carbon monoxide detector with an alarm shall be installed.Approved Carbon Monoxide DetectorsEach carbon monoxide detector as required in accor-dance with the above provisions shall comply with NFPA 720 and be ANSI/UL 2034 listed and IAS certifi ed. SignageA metal or plastic identifi cation plate shall be permanent-ly mounted to the exterior of the building at a minimum height of eight (8) feet above grade directly in line with the exhaust vent terminal for the horizontally vented gas fu-eled heating appliance or equipment. The sign shall read, in print size no less than one-half (1/2) in. in size, “GAS VENT DIRECTLY BELOW. KEEP CLEAR OF ALL OB-STRUCTIONS”.InspectionThe state or local gas inspector of the side wall horizon-tally vented gas fueled equipment shall not approve the installation unless, upon inspection, the inspector ob-serves carbon monoxide detectors and signage installed in accordance with the provisions of 248 CMR 5.08(2)(a)1 through 4. ExemptionsThe following equipment is exempt from 248 CMR 5.08(2)(a)1 through 4: •  The equipment listed in Chapter 10 entitled “Equipment Not Required To Be Vented” in the most current edition of NFPA 54 as adopted by the Board; and •  Product Approved side wall horizontally vented gas fu-eled equipment installed in a room or structure separate from the dwelling, building or structure used in whole or in part for residential purposes. MANUFACTURER REQUIREMENTSGas Equipment Venting System ProvidedWhen the manufacturer of Product Approved side wall horizontally vented gas equipment provides a venting system design or venting system components with the equipment, the instructions provided by the manufacturer for installation of the equipment and the venting system shall include:• Detailed instructions for the installation of the venting system design or the venting system components; and•  A complete parts list for the venting system design or venting system. Gas Equipment Venting System NOT ProvidedWhen the manufacturer of a Product Approved side wall horizontally vented gas fueled equipment does not pro-vide the parts for venting the fl ue gases, but identifi es “special venting systems”, the following requirements shall be satisfi ed by the manufacturer:• The referenced “special venting system” instructions shall be included with the appliance or equipment in-stallation instructions; and • The “special venting systems” shall be Product Ap-proved by the Board, and the instructions for that sys-tem shall include a parts list and detailed installation instructions. A copy of all installation instructions for all Product Ap-proved side wall horizontally vented gas fueled equip-ment, all venting instructions, all parts lists for venting instructions, and/or all venting design instructions shall remain with the appliance or equipment at the completion of the installation. See Gas Connection section for additional Common-wealth of Massachusetts requirements.Note: The following requirements reference various Massachusetts and national codes not contained in this document.
9Heat & Glo  •   6000CMOD-IPI, 8000CMOD-IPI  •  2241-900 Rev. i  •  4/13Figure 2.1  General Operating PartsB. Your FireplaceWARNING! DO NOT operate fi replace before read-ing and understanding operating instructions. Failure to operate fi replace according to operating instructions could cause fi re or injury.DECORATIVE DOORS(NOT SHOWN)SECTION 2.E.FIXED GLASS ASSEMBLY(NOT SHOWN)SECTION 14.G.MANTELSECTION 5.DHEARTHFAN KITSECTION 2.C.CLEAR SPACESECTION 2.D.If you expect that small children or vulnerable adults may come into contact with this fi replace, the following precau-tions are recommended:•  Install a physical barrier such as: - A decorative fi rescreen.  -  Adjustable safety gate.A.  Gas Fireplace SafetyWARNINGThis appliance has been supplied with an integral barrier to prevent direct contact with the fi xed glass panel. DO NOT operate the appliance with the barrier removed. Contact your dealer or Hearth & Home Technologies if the barrier is not present or help is needed to properly install one.HOT SURFACES! Glass and other surfaces are hot during operation AND cool down.Hot glass will cause burns.•  DO NOT touch glass until it is cooled•  NEVER allow children to touch glass•  Keep children away•  CAREFULLY SUPERVISE children in same room as fi replace.•  Alert children and adults to hazards of high temperatures.High temperatures may ignite clothing or other fl ammable materials.•  Keep clothing, furniture, draperies and other fl ammable materials away.•  Install a switch lock or a wall/remote control with child protection lockout feature.•  Keep remote controls out of reach of children.•  Never leave children alone near a hot fi replace, whether operating or cooling down.•  Teach children to NEVER touch the fi replace.•  Consider not using the fi replace when children will be present.Contact your dealer for more information, or visit: www.hpba.org/safety-information.To prevent unintended operation when not using your fi re-place for an extended period of time (summer months, vacations, trips, etc):•  Remove batteries from remote controls.•  Turn off wall controls.•  Unplug 6 volt transformer plug and remove batteries on IPI models.2 2 Operating Instructions   User GuideWARNING! Choking Hazard!  Keep media out of reach of children.
Heat & Glo  •   6000CMOD-IPI, 8000CMOD-IPI  •  2241-900 Rev. i  •  4/1310D. Clear SpaceWARNING! DO NOT place combustible objects in front of the fi replace or block louvers. High temperatures may start a fi re. See Figure 2.2. Avoid placing candles and other heat-sensitive objects on mantel or hearth. Heat may damage these objects.Figure 2.2  Clear SpaceC.  Fan Kit (optional)If desired, a fan kit may be added.  Contact your dealer to order the correct fan kit.F. Fixed Glass AssemblySee Section 14.G.E.  Decorative Doors and FrontsWARNING! Risk of Fire! Install ONLY doors or fronts approved by Hearth & Home Technologies. Unapproved doors or fronts may cause fi replace to overheat.This fireplace has been supplied with an integral barrier to prevent direct contact with the fi xed glass panel. DO NOT operate the fi replace with the barrier removed. Contact your dealer or Hearth & Home Technologies if the barrier is not present or help is needed to properly install one.For more information refer to the instructions supplied with your decorative door or front.G. Remote Controls, Wall Controls and Wall SwitchesFollow the instructions supplied with the control installed to operate your fi replace.  For specifi c information on fi replace controls, see Section 12.For safety:•  Install a switch lock or a wall/remote control with child protection lockout feature.•  Keep remote controls out of reach of children.See your dealer if you have questions.CLEAR SPACE 3 FT. IN FRONT OF FIREPLACE
11Heat & Glo  •   6000CMOD-IPI, 8000CMOD-IPI  •  2241-900 Rev. i  •  4/13Nine Hour Safety Shutdown FeatureThis appliance has a safety feature that automatically shuts down the fi replace after 9 hours of continuous operation without receiving a command from the RC300 remote.J.  Before Lighting FireplaceBefore operating this fi replace for the fi rst  time, have a qualifi ed service technician:•  Verify all shipping materials have been removed from inside and/or underneath the fi rebox.•  Review proper placement of glass panels and media.•  Check the wiring.•  Check the air shutter adjustment.•  Ensure that there are no gas leaks.•  Ensure that the glass is sealed and in the proper position and that the integral barrier is in place.WARNING! Risk of Fire or Asphyxiation! DO NOT op-erate fi replace with fi xed glass assembly removed.H.  IPI Battery Tray/Battery Installation The IntelliFire PlusTM system has a battery backup option.   Battery longevity and performance will be affected by the service temperatures of this appliance. NOTICE:  Batteries should only be used as a power source in the event of an emergency such as an outage.I.  Control Module Operation1.  The control module has an ON/OFF/REMOTE selector switch that must be set.  See Figure 2.3.   OFF Position:  Appliance will ignore all power inputs and will not respond to any commands from a wall switch or remote.  The unit should be in the OFF position during installation, service, battery installation, fuel conversion, and in the event that the control goes into LOCK-OUT mode as a result of an error code.   ON Position:  Appliance will ignite and run continuously in the HI fl ame setting, with no adjustment in fl ame output.  This mode of operation is primarily used for initial installation or power outage operation with battery backup.   REMOTE Position:   Appliance will initiate commands from an optional wired wall switch and/or the wireless remote (RC300).2.   If using a wired wall switch with the module in REMOTE mode, the fl ame output can be adjusted with the HI/LO selector switch on the module.  See Figure 2.3.  Note that the fl ame HI/LO selector switch will become inactive once an optional remote control (RC200/RC300) is programmed to the control module. Note that the control module will always ignite the fi replace on HI and remain so for the initial 10 seconds of operation.  If the HI/LO is switched to the LO position, the fl ame output will automatically drop to the lowest setting after the fl ame has been established for 10 sec.  After this 10 second period, the fl ame can be adjusted from HI to LO with the switch. 3.  The control module has safety feature that automatically shuts down the fi replace after 9 hours of continuous operation without receiving a command from the RC300 remote.  4.  If you intend to use both an optional wired wall switch and the RC300 remote control to operate your fi replace, the wall switch will override any commands given by the remote. 5.  Module Reset  This module may lock-out under certain conditions.  When this occurs, the appliance will not ignite or respond to commands. The module will go into lock-out mode by emitting three audible beeps, then continuously displaying an error code at its status indicator LED.•  Check battery tray.  Remove batteries if installed.  Batteries should only be installed for use during power outages.  See Section H.Figure 2.3  Control Module•  Locate the module selector switch.  (See Figure 2.3).•  Set the module selector switch to the OFF position.• Wait fi ve (5) minutes to allow possible accumulated gas to clear.•  Set the module selector switch to ON or REMOTE position.•  Start the appliance.WARNING! Risk of Explosion! DO NOT reset the mod-ule more than one time within a fi ve minute time period. Gas may accumulate in fi rebox.  Call a qualifi ed service technician.LP/NG GAS-TYPE SELECTOR SWITCHWIRE LEAD FROM REGULATOR CONNECTS HEREMODULESELECTOR SWITCH
Heat & Glo  •   6000CMOD-IPI, 8000CMOD-IPI  •  2241-900 Rev. i  •  4/1312K.  Lighting Instructions (IPI)1.  This appliance is equipped with an ignition device which automatically lights the burner. DO NOT try to light the burner by hand.2.  Wait  fi ve (5) minutes to clear out any gas. Then smell for gas, including near the fl oor. If you smell gas, STOP! Follow “B” in the Safety Information located on the left side of this la-bel. If you do not smell gas, go to next step.3.  To light the burner:      Equipped with wall switch: Turn ON/OFF switch to ON.  Equipped with remote or wall control:  Press ON or FLAME button.  Equipped with thermostat: Set temperature to desired setting.                                                   4.  If the appliance does not light after three tries, call your service technician or gas supplier.LIGHTINGINSTRUCTIONS (IPI)TO TURN OFFGAS TO APPLIANCE1.  Equipped with wall switch: Turn ON/OFF switch to OFF.  Equipped with remote or wall control:  Press OFF button.  Equipped with thermostat:  Set temperature to lowest setting.2. Service technician should turn off electric power to the control when performing service.FOR YOUR SAFETYREAD BEFORE LIGHTINGWARNING: If you do not follow these instructions exactly, a fi re or explosion may result causing property damage, personal injury or loss of life.CAUTION:NOT FOR USE WITH SOLID FUELWARNING:593-913GGASVALVEFor additional information on operating your Hearth & Home Technologies fi replace, please refer to www.fi replaces.com.A. This appliance is equipped with an intermittent pilot ignition (IPI) device which automatically lights the burn-er. DO NOT try to light the burner by hand.B. BEFORE LIGHTING, smell all around the appliance area for gas.  Be sure to smell next to the fl oor because some gas is heavier than air and will settle on the fl oor.WHAT TO DO IF  YOU SMELL GAS•  DO NOT try to light any appliance.•  DO NOT touch any electric switch; do not use any phone in your building.DO NOT CONNECT LINE VOLT-AGE (110/120 VAC OR 220/240 VAC) TO THE CONTROL VALVE.Improper installation, adjustment, al-teration, service or maintenance can cause injury or property damage. Re-fer to the owner’s information manual provided with this appliance.This appliance needs fresh air for safe operation and must be installed so there are provisions for adequate combustion and ventilation air.If not installed, operated, and main-tained in accordance with the manufac-turer’s instructions, this product could expose you to substances in fuel or fuel combustion which are known to the State of California to cause cancer, birth defects, or other reproductive harm.Keep burner and control compartment clean. See installation and operating instructions accompanying appliance.Hot while in operation. DO NOT touch. Keep children, clothing, furniture, gaso-line and other liquids having fl ammable vapors away.DO NOT operate the appliance with fi xed glass assembly removed, cracked or broken. Replacement of the fi xed glass assembly should be done by a licensed or qualifi ed service person.•  Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.•   If you cannot reach your gas sup-plier, call the fi re department.C. DO NOT use this appliance if any part has been under water. Imme-diately call a qualifi ed service tech-nician to inspect the appliance and to replace any part of the control system and any gas control which has been under water.For use with natural gas and propane. A conversion kit, as supplied by the manufacturer, shall be used to convert this appliance to the alternate fuel.Also Certifi ed for Installation in a Bedroom or a Bedsitting Room.For assistance or additional informa-tion, consult a qualifi ed installer, ser-vice agency or the gas supplier.Final inspection by
13Heat & Glo  •   6000CMOD-IPI, 8000CMOD-IPI  •  2241-900 Rev. i  •  4/13Initial Break-in Procedure• The fireplace should be run three to four hours continuously on high.• Turn the fi replace off and allow it to completely cool.• Remove fi xed glass assembly. See Section 14.G.• Clean fi xed glass assembly. See Section 3.• Replace the fi xed glass assembly and run continuously on high an additional 12 hours.This cures the materials used to manufacture the fi re-place.NOTICE! Open windows for air circulation during fi re-place break-in.•  Some people may be sensitive to smoke and odors.•  Smoke detectors may activate.L.  After Fireplace is LitM. Frequently Asked QuestionsISSUE SOLUTIONS Condensation on the glass This is a result of gas combustion and temperature variations. As the appliance warms, this condensation will disappear. Blue fl ames This is a result of normal operation and the fl ames will begin to yellow as the appliance is al-lowed to burn for 20 to 40 minutes. Odor from appliance When fi rst operated, this appliance may release an odor for the fi rst several hours. This is caused by the curing of the paint and the burning off of any oils remaining from manufacturing. Odor may also be released from fi nishing materials and adhesives used around the appliance. Film on the glass This is a normal result of the curing process of the paint and logs. Glass should be cleaned within 3 to 4 hours of initial burning to remove deposits left by oils from the manufacturing process. A non-abrasive cleaner such as gas fi replace glass cleaner may be necessary. See your dealer. Metallic noise Noise is caused by metal expanding and contracting as it heats up and cools down, similar to the sound produced by a furnace or heating duct. This noise does not affect the operation or longevity of the appliance.Is it normal to see the pilot fl ame burn  continually?In an intermittent pilot ignition system (IPI), the pilot fl ame should turn off when appliance is turned off. Some optional control systems available with IPI models may allow pilot fl ame to remain lit. In a standing pilot system the pilot will always stay on.Glass rock media color change It is normal for the glass rock media to change color slightly over the lifetime of the appliance.
Heat & Glo  •   6000CMOD-IPI, 8000CMOD-IPI  •  2241-900 Rev. i  •  4/1314Glass CleaningFrequency: SeasonallyBy: HomeownerTools Needed:  Protective gloves, glass cleaner, drop cloth and a stable work surface.CAUTION! Handle fi xed glass assembly with care. Glass is breakable.•  Avoid striking, scratching or slamming glass•  Avoid abrasive cleaners•  DO NOT clean glass while it is hot• Prepare a work area large enough to accommodate fi xed glass assembly and door frame by placing a drop cloth on a fl at, stable surface.•  Clean glass with a non-abrasive commercially available cleaner.-  Light deposits: Use a soft cloth with soap and water- Heavy deposits: Use commercial fireplace glass cleaner (consult with your dealer)Doors, Surrounds, FrontsFrequency: AnnuallyBy:  HomeownerTools needed:  Protective gloves, stable work surface•  Assess condition of screen and replace as necessary.  •  Inspect for scratches, dents or other damage and repair as necessary.• Check that louvers are not blocked.• Vacuum and dust surfaces.3 3 Maintenance and Service   A. Maintenance Tasks-HomeownerThe following tasks may be performed annually by the homeowner.  If you are uncomfortable performing any of the listed tasks, please call your dealer for a service ap-pointment.More frequent cleaning may be required due to lint from carpeting or other factors. Control compartment, burner and circulating air passageway of the fi replace must be kept clean.CAUTION! Risk of Burns! The fi replace should be turned off and cooled before servicing. When properly maintained, your fi replace will give you many years of trouble-free service.  We recommend an-nual service by a qualifi ed service technician. Remote ControlFrequency: SeasonallyBy:  HomeownerTools needed:  Replacement batteries and remote con-trol instructions.•  Locate remote control transmitter and receiver.• Verify operation of remote. Refer to remote control operation instructions for proper calibration and setup procedure.•  Place batteries as needed in remote transmitters and battery-powered receivers.•  Place remote control out of reach of children.If not using your fi replace for an extended period of time (summer months, vacations/trips, etc), to prevent unin-tended operation:•  Remove batteries from remote controls.•  Unplug 6 volt transformer plug on IPI models.•  Unplug battery backup from control module.VentingFrequency: SeasonallyBy:  HomeownerTools needed:  Protective gloves and safety glasses.• Inspect venting and termination cap for blockage or obstruction such plants, bird nests, leaves, snow, debris, etc.•  Verify termination cap clearance to subsequent construc-tion (building additions, decks, fences, or sheds).  See Section 6.•  Inspect for corrosion or separation.•  Verify weather stripping, sealing and fl ashing remains intact.•  Inspect draft shield to verify it is not damaged or missing.Any safety screen or guard removed for servicing must be replaced prior to operating the fi replace.Installation and repair should be done by a qualifi ed service technician only. The fi replace should be inspected before use and at least annually by a professional service person. B. Maintenance Tasks-Qualifi ed Service TechnicianThe following tasks must be performed by a qualifi ed ser-vice technician.Gasket Seal and Glass Assembly InspectionFrequency: AnnuallyBy:  Qualifi ed Service TechnicianTools needed: Protective gloves, drop cloth and a stable work surface.•  Inspect gasket seal and its condition.• Inspect fi xed glass assembly for scratches and nicks that can lead to breakage when exposed to heat.
15Heat & Glo  •   6000CMOD-IPI, 8000CMOD-IPI  •  2241-900 Rev. i  •  4/13• Confi rm there is no damage to glass or glass frame. Replace as necessary.• Verify that fi xed glass assembly is properly retained and attachment components are intact and not damaged. Replace as necessary. Interior Ceramic Glass Panel CleaningFrequency: SeasonallyBy: Qualifi ed Service TechnicianTools Needed:  Protective gloves, glass cleaner.CAUTION! Handle glass with care. Glass is breakable.•  Avoid striking, scratching or slamming glass•  Avoid abrasive cleaners•  DO NOT clean glass while it is hot•  Clean glass with a non-abrasive commercially available cleaner.-  Light deposits: Use a soft cloth with soap and water- Heavy deposits: Use commercial fireplace glass cleaner (consult with your dealer)FireboxFrequency: AnnuallyBy:  Qualifi ed Service TechnicianTools needed: Protective gloves, sandpaper, steel wool, cloths, mineral spirits, primer and touch-up paint.•  Inspect for paint condition, warped surfaces, corrosion or perforation.  Sand and repaint as necessary.• Replace fi replace if fi rebox has been perforated. Control Compartment and Firebox TopFrequency: AnnuallyBy:  Qualifi ed Service TechnicianTools needed: Protective gloves, vacuum cleaner, dust cloths•  Vacuum and wipe out dust, cobwebs, debris or pet hair.  Use caution when cleaning these areas.  Screw tips that have penetrated the sheet metal are sharp and should be avoided.•  Remove all foreign objects.•  Verify unobstructed air circulation.Burner Ignition and OperationFrequency: AnnuallyBy:  Qualifi ed Service TechnicianTools needed: Protective gloves, vacuum cleaner, whisk broom, fl ashlight, voltmeter, indexed drill bit set, and a manometer.•  Verify burner is properly secured and aligned with pilot or igniter.•  Clean off burner top, inspect for plugged ports, corrosion or deterioration.  Replace burner if necessary.•  Verify batteries have been removed from battery back-up IPI systems to prevent premature battery failure or leaking.•  Check for smooth lighting and ignition carryover to all ports. Verify that there is no ignition delay.•  Inspect for lifting or other fl ame problems.•  Verify air shutter setting is correct.  See Section 14 for required air shutter setting.  Verify air shutter is clear of dust and debris. • Inspect orifi ce for soot, dirt and corrosion. Verify orifi ce size is correct.  See Service Parts List  for proper orifi ce sizing.•  Verify manifold and inlet pressures. Adjust regulator as required.• Inspect pilot fl ame pattern and strength. See Figure 3.1 for proper pilot fl ame pattern. Clean or replace orifi ce spud as necessary.• Inspect IPI fl ame sensing rod for soot, corrosion and deterioration. Polish with fi ne steel wool or replace as required.• Verify that there is not a short in fl ame sense circuit by checking continuity between pilot hood and fl ame sensing rod. Replace pilot as necessary. (IPI only)(Either cobrahead or SIT)Figure 3.1  IPI Pilot Flame Patterns
Heat & Glo  •   6000CMOD-IPI, 8000CMOD-IPI  •  2241-900 Rev. i  •  4/1316Figure 3.3  Glass Panel RemovalC.  Glass Refractory, Base Pan, Burner and Valve Assembly RemovalIt may become necessary to remove the glass panels, base pan, burner and valve assembly. This task should be performed by a qualifi ed service technician. Figure 3.4  Base Pan RemovalFigure 3.2  Remove Glass Panel RetainersREAR PANEL RETAINERSIDE PANEL RETAINERSFigure 3.5  Burner Assembly Removal4.  Remove the base pan by removing the screws circled in Figure 3.4.5. Remove the burner assembly by removing the two screws as shown in Figure 3.5.  To disengage the burner from the orifi ce, slide the burner to the right and lift it out.6.  See Figure 3.6 for valve assembly removal.1.  Remove the media.2.  Remove the side glass panel retainers.  See Figure 3.2.  Slide the side glass panels out of the appliance as shown in Figure 3.3.3.  Remove the rear glass panel retainer, shown in Figure 3.2, and lift the rear glass panel out of the appliance. APPEARANCE MAY VARY
17Heat & Glo  •   6000CMOD-IPI, 8000CMOD-IPI  •  2241-900 Rev. i  •  4/13Figure 3.6  Valve Assembly RemovalAppearance of valve components may vary.8000CMOD-IPI (NG)8000CMOD-IPI (LP)Figure 3.8  Valve Assembly Removal6000CMOD-IPI (NG)6000CMOD-IPI (LP)Figure 3.7  Valve Assembly RemovalD. Burner Identifi cation
Heat & Glo  •   6000CMOD-IPI, 8000CMOD-IPI  •  2241-900 Rev. i  •  4/1318A. Typical Appliance SystemNOTICE:  Illustrations and photos refl ect typical installations and are for design purposes only. Illustrations/diagrams are not drawn to scale. Actual product may vary from pictures in manualFigure 4.1  Typical SystemCEILING FIRESTOPON FLOOR OF ATTIC(SECTION 8.C)VERTICAL TERMINATION CAP (SECTION 10.I)VENT PIPE PENETRATES ROOFPREFERABLY WITHOUT AFFECTINGROOF RAFTERS (SECTION 8.C)FRAMING HEADED OFFIN CEILING JOISTS(SECTION 8.C)GAS LINE(SECTION 11) MANTEL AND MANTEL LEG(SECTION 5.D)SURROUNDHEARTH EXTENSION VENT PIPE (SECTIONS 7 and 8)OPTIONALWALL SWITCH(SECTION 12.C)STORM COLLAR(SECTION 10.H)NON-COMBUSTIBLE ROOF FLASHING MAINTAINS MINIMUM CLEARANCE AROUND PIPE (SECTION 10.G)FRAMING/HEADER(SECTION 5.B)ATTIC INSULATION SHIELD (NOT SHOWN) MUST BE USED HERE TO KEEP INSULATION AWAY FROM VENT PIPE IF ATTIC IS INSULATED (SECTION 8.D)4 4 Getting Started   Installer Guide
19Heat & Glo  •   6000CMOD-IPI, 8000CMOD-IPI  •  2241-900 Rev. i  •  4/13B.  Design and Installation ConsiderationsHeat & Glo direct vent gas appliances are designed to operate with all combustion air siphoned from outside of the building and all exhaust gases expelled to the outside. No additional outside air source is required.Installation MUST comply with local, regional, state and national codes and regulations. Consult insurance carrier, local building inspector, fi re offi cials or authorities having jurisdiction over restrictions, installation inspection and permits.Before installing, determine the following:•  Where the appliance is to be installed.•  The vent system confi guration to be used.•  Gas supply piping requirements.•  Electrical wiring requirements.• Framing and fi nishing details.•  Whether optional accessories—devices such as a fan, wall switch, or remote control—are desired.D.  Inspect Appliance and Components•  Carefully remove the appliance and components from the packaging. •  The vent system components and decorative doors and fronts may be shipped in separate packages. •  If packaged separately, the log set and appliance grate must be installed. •  Report to your dealer any parts damaged in shipment, particularly the condition of the glass. •  Read all of the instructions before starting the instal-lation. Follow these instructions carefully during the installation to ensure maximum safety and benefi t.WARNING! Risk of Fire or Explosion! Damaged parts could impair safe operation. DO NOT install damaged, in-complete or substitute components. Keep appliance dry.C.  Tools and Supplies NeededBefore beginning the installation be sure that the following tools and building supplies are available.Tape measure  Framing materialPliers  Non-corrosive leak check solutionHammer Phillips screwdriverGloves Framing squareVoltmeter  Electric drill and bits (1/4 in.)Plumb line  Safety glassesLevel Reciprocating sawManometer  Flat blade screwdriver1/2 - 3/4 in. length, #6 or #8 Self-drilling screwsOne 1/4 in. female connection (for optional fan).Caulking material (300ºF minimum continuous exposure rating)Hearth & Home Technologies disclaims any responsibility for, and the warranty will be voided by, the following actions:•  Installation and use of any damaged appliance or vent system component.• Modifi cation of the appliance or vent system.•  Installation other than as instructed by Hearth & Home Technologies.•  Improper positioning of the gas logs or the glass door.•  Installation and/or use of any component part not approved by Hearth & Home Technologies.Any such action may cause a fi re hazard.WARNING! Risk of Fire, Explosion or Electric Shock! DO NOT use this appliance if any part has been under water. Call a qualifi ed service technician to inspect the appliance and to replace any part of the control system and/or gas control which has been under water.Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. For assistance or additional information, consult a qualifi ed service technician, service agency or your dealer.
Heat & Glo  •   6000CMOD-IPI, 8000CMOD-IPI  •  2241-900 Rev. i  •  4/13205 5 Framing and Clearances   A. Selecting Appliance LocationWhen selecting a location for the appliance it is important to consider the required clearances to walls (see Figure 5.1).WARNING! Risk of Fire or Burns! Provide adequate clearance around air openings and for service access. Due to high temperatures, the appliance should be locat-ed out of traffi c and away from furniture and draperies.NOTICE: Illustrations refl ect typical installations and are FOR DESIGN PURPOSES ONLY. Illustrations/diagrams are not drawn to scale. Actual installation may vary due to individual design preference.Figure 5.1  Appliance LocationsABC D E F6000 in. 51 42 72 See Section D. Mantel Projections22 17-3/4mm 1295 1067 1829 559 4518000 in. 55-7/8 49 79 See Section D. Mantel Projections22 19-3/4mm 1419 1245 2007 559 5021/2 IN.ALCOVEINSTALLATIONTOP VENTONE 90º ELBOWABCBDBEFANOTE: THE REAR STANDOFF MAY NEED TO BE REMOVED WHEN VENTING AT 45º
21Heat & Glo  •   6000CMOD-IPI, 8000CMOD-IPI  •  2241-900 Rev. i  •  4/13B.  Constructing the Appliance ChaseA chase is a vertical box-like structure built to enclose the gas appliance and/or its vent system. In cooler climates the vent should be enclosed inside the chase.NOTICE: Treatment of ceiling fi restops and wall shield fi restops and construction of the chase may vary with the type of building. These instructions are not substitutes for the requirements of local building codes. Therefore, you MUST check local building codes to determine the requirements to these steps.Chases should be constructed in the manner of all out-side walls of the home to prevent cold air drafting prob-lems. The chase should not break the outside building envelope in any manner.Walls, ceiling, base plate and cantilever fl oor of the chase should be insulated. Vapor and air infi ltration  barriers should be installed in the chase as per regional codes for the rest of the home. Additionally, in regions where cold air infi ltration may be an issue, the inside surfaces may be sheetrocked and taped for maximum air tightness. Figure 5.2  Clearances to CombustiblesC. ClearancesNOTICE: Install appliance on hard metal or wood surfaces extending full width and depth. DO NOT install directly on carpeting, vinyl, tile or any combustible material other than wood.WARNING! Risk of Fire! Maintain specifi ed air space clearances to appliance and vent pipe:•  Insulation and other materials must be secured to prevent accidental contact.•  The chase must be properly blocked to prevent blown insulation or other combustibles from entering and making contact with fi replace or chimney.•  Failure to maintain airspace may cause overheating and a fi re.To further prevent drafts, the wall shield and ceiling fi re-stops should be caulked with caulk with a minimum of 300ºF continuous exposure rating to seal gaps. Gas line holes and other openings should be caulked with caulk with a minimum of 300ºF continuous exposure rating  or stuffed with unfaced insulation. If the appliance is being installed on a cement surface, a layer of plywood may be placed underneath to prevent conducting cold up into the room.* Adjust framing dimensions for interior sheathing (such as sheetrock)FGHIJECBDA* MINIMUM FRAMING DIMENSIONSModelsA B C** D E F G H I JRough Opening (Width)Rough Opening (Height)Rough Opening (Depth)Rough Opening (Width)Clearance to Ceiling Combustible Floor Combustible Flooring Behind Appliance Sides of Appliance Front of Appliance6000 in. 10 40-1/8 22 42 25 0 0 1/2 1/2 36mm 254 1019 559 1067 635 0 0 13   13 9148000 in. 10 42-1/8 22 49 25 0 0 1/2 1/2 36mm 254 1070 559 1245 635 0 0 13 13 914
Heat & Glo  •   6000CMOD-IPI, 8000CMOD-IPI  •  2241-900 Rev. i  •  4/1322D.  Mantel and Wall ProjectionsWARNING! Risk of Fire! Comply with all minimum clear-ances as specifi ed. Framing or fi nishing material closer than the minimums listed must be constructed entirely of noncom-bustible materials (i.e., steel studs, concrete board, etc).Combustible MantelsCombustible Mantel Legs or Wall Projections MEASUREMENTS FROM TOP EDGE OF THE OPENING 5 10 11 12 2-1/2 13 14 15 16 17  18 19 32 TO CEILING 9 10 11 12 8 7 6 5 4 3 25 18  ABINTERIOR WALLTOP VIEWMANTEL LEG OR WALL PROJECTIONSFIREPLACE OPENINGNote: All measurements in inches.If  A minimum is ____, then B maximum is_____.AInches 2-7/16 3-7/16 4-7/16 5-7/16 6-7/16 7-7/16Millimeters 62 87 113 138 164 189BInches 12345Millimeters 25 51 76 102 127Note: Measurement is taken from top of the opening, NOT the top of the fi replace.Figure 5.5  Appliance SurroundFigure 5.3  Minimum Vertical and Maximum Horizontal   Dimensions of Combustibles3/8 IN.1-3/4 IN.3/8 IN.Figure 5.6  Door Overlaps SurroundThe CMOD door will overlap the appliance.  See Figure 5.5 and 5.6.
23Heat & Glo  •   6000CMOD-IPI, 8000CMOD-IPI  •  2241-900 Rev. i  •  4/13A.  Vent Termination Minimum ClearancesRoof Pitch  H (Min.) Ft.Flat to 6/12...........................................................1.0*Over 6/12 to 7/12 .................................................1.25*Over 7/12 to 8/12 .................................................1.5*Over 8/12 to 9/12 .................................................2.0*Over 9/12 to 10/12 ...............................................2.5Over 10/12 to 11/12 .............................................3.25Over 11/12 to 12/12 .............................................4.0Over 12/12 to 14/12 .............................................5.0Over 14/12 to 16/12 .............................................6.0Over 16/12 to 18/12 .............................................7.0Over 18/12 to 20/12 .............................................7.5Over 20/12 to 21/12 .............................................8.0Figure 6.1  Minimum Height From Roof To Lowest Discharge   Opening* 3 foot minimum in snow regionsHORIZONTALOVERHANGVERTICALWALLGAS DIRECT VENT TERMINATION CAP12XROOF PITCHIS  X/ 12LOWEST DISCHARGE OPENING2 FT.MIN.20 INCHES MIN.H (MIN.) - MINIMUM HEIGHT FROM ROOFTO LOWEST DISCHARGE OPENING6 6 Termination Locations   Fire Risk.Maintain vent clearance to combustibles as specifi ed.•  DO NOT pack air space with insulation or other materials.Failure to keep insulation or other materials away from vent pipe may cause overheating and fi re.WARNINGGas, Wood or Fuel OilTermination CapBGasTerminationCap **A**If using decorative cap cover(s), this distance may need to be increased. Refer to the installation instructions supplied with the decorative cap cover.**AB6 in. (minimum) up to 20 in.152 mm/508 mm 18 in. minimum457 mm20 in. and over 0 in. minimumIn a staggered installation with both gas and wood or fuel oil terminations, the wood or fuel oil termination cap must be higher than the gas termination cap.Figure 6.2  Staggered Termination Caps
Heat & Glo  •   6000CMOD-IPI, 8000CMOD-IPI  •  2241-900 Rev. i  •  4/1324Figure 6.3  Minimum Clearances for TerminationONPRQX= AIR SUPPLY INLETA   =  12 inches.................clearances above grade, veranda, porch, deck or balconyB =  12 inches.................clearance to window or door that may be opened, or to permanently closed window  C  =  18 inches.................clearance below unventilated soffi t    18 inches.................clearance below ventilated soffi t      30 inches .................clearance below vinyl soffits and electrical service D  =  9 inches...................clearance to outside cornerE  =  6 inches...................clearance to inside cornerF  =  3 ft. (Canada) ..........not to be installed above a gas me-ter/regulator assembly within 3 feet horizontally from the center-line of the regulatorG = 3 ft ...........................clearance to gas service regulator vent outletH  =  9 inches (U.S.A)  12 inches (Canada). clearance to non-mechanical (unpow-ered) air supply inlet, combustion air inlet or direct-vent terminationi  =  3 ft. (U.S.A.)    6 ft. (Canada) ...........clearance to a mechanical (powered) air supply inletAll mechanical air intakes within 10 feet of a termination cap must be a minimum of 3 feet below termination.J = 7 ft. ......................... On public property:  clearance above paved sidewalk or a paved driveway.A vent shall not terminate directly above a sidewalk or paved driveway which is located between two single family dwellings and serves both dwellings.V= VENT TERMINAL= AREA WHERE TERMINAL IS NOT PERMITTEDCJBDBFBAEVVVVVVMH or iVGXVHAVVHElectrical Service V KV  KV LCV N  =  6 inches ........... non-vinyl sidewalls    12 inches ......... vinyl sidewallsO = 18 inches ......... non-vinyl soffi t and overhang    42 inches ......... vinyl soffi t and overhangP = 8 ft.QMIN RMAX1 cap 3 feet  2 x Q ACTUAL2 caps 6 feet  1 x Q ACTUAL3 caps 9 feet 2/3 x Q ACTUAL4 caps 12 feet 1/2 x Q ACTUALQMIN = # termination caps x 3     RMAX = (2 / # termination caps) x QACTUAL  Covered Alcove Applications (Spaces open only on one side and with an overhang)Measure horizontal clearances from this surface.Measure vertical clearances from this surface.CAUTION! Risk of Burns!  Termination caps are HOT,  consider proximity to doors, traffi c areas or where people may pass or gather (sidewalk, deck, patio, etc.).  Listed cap shields available.  Contact your dealer.•   Local codes or regulations may require different clearances.•   Vent system termination is NOT permitted in screened porches.•    Vent system termination is permitted in porch areas with two or more sides open. •    Hearth & Home Technologies assumes no responsibility for the improper performance of the appliance when the venting system does not meet these requirements.•    Vinyl protection kits are suggested for use with vinyl siding.M   =   18 inches ...................clearance under veranda, porch, deck, balcony or overhang  42 inches ................vinyl or composite overhangPermitted when veranda, porch, deck or balcony is fully open on a minimum of 2 sides beneath the fl oor.K  =   6 inches................. clearance from sides of electrical serviceL = 12 inches................ clearance above electrical serviceLocation of the vent termination must not interfere with access to the electrical service.
25Heat & Glo  •   6000CMOD-IPI, 8000CMOD-IPI  •  2241-900 Rev. i  •  4/13A. Approved PipeThis appliance is approved for use with Hearth & Home Technologies DVP or SLP venting systems.  Refer to Sec-tion 16B for vent component information.DO NOT mix pipe, fi ttings or joining methods from differ-ent manufacturers.The pipe is tested to be run inside an enclosed wall. There is no requirement for inspection openings at each joint within the wall.WARNING! Risk of Fire or Asphyxiation. This appli-ance requires a separate vent. DO NOT vent to a pipe serving a separate solid fuel burning appliance.C.  Use of ElbowsDiagonal runs have both vertical and horizontal vent as-pects when calculating the effects. Use the rise for the vertical aspect and the run for the horizontal aspect (see Figure 7.1).Two 45º elbows may be used in place of one 90º elbow. On 45º runs, one foot of diagonal is equal to 8-1/2 in. (216 mm) horizontal run and 8-1/2 in. (216 mm) vertical run. A length of straight pipe is allowed between two 45º elbows (see Figure 7.1).Figure 7.17 7 Vent Information and Diagrams   B.  Vent Table KeyThe abbreviations listed in this vent table key are used in the vent diagrams.D. Measuring StandardsVertical and horizontal measurements listed in the vent diagrams were made using the following standards.•  Pipe measurements are shown using the effective length of pipe (see Figure 7.2).• Horizontal terminations are measured to the outside mounting surface (fl ange of termination cap) (see Figure 6.3).• Vertical terminations are measured to bottom of termination cap.•  Horizontal pipe installed level with no rise. Figure 7.2  DVP Pipe Effective LengthEffectiveHeight/LengthSymbol DescriptionV1First section (closest to appliance) of vertical lengthV2Second section of vertical lengthH1First section (closest to appliance) of horizontal lengthH2Subsequent sections of horizontal lengthHorizontalVertical8-1/2 in.8-1/2 in.12 in.Pipe Effective LengthInches MillimetersDVP4 4 102DVP6 6 152DVP12 12 305DVP24 24 610DVP36 36 914DVP48 48 1219DVP6A 3 to 6 76 to 152DVP12A 3 to 12 76 to 305
Heat & Glo  •   6000CMOD-IPI, 8000CMOD-IPI  •  2241-900 Rev. i  •  4/1326H1V1Figure 7.3Top Vent - Horizontal TerminationTop Vent - Horizontal TerminationOne ElbowNote: For corner installations: A 6 inch (152 mm) section of straight pipe may need to be attached to the appliance before a 90º  elbow, to allow the vent pipe to clear the top standoffs.Fire Risk.   Explosion Risk.Do NOT pack insulation or other combustibles between ceiling fi restops.•  ALWAYS maintain specifi ed clearances around venting and fi restop systems.•  Install wall shield and ceiling fi restops as speci-fi ed.Failure to keep insulation or other material away from vent pipe may cause fi re.Example: DVP pipe 3 ft. min. vertical = 11 ft. max. horizontal  SLP pipe 7 ft. min. vertical = 11 ft. max. horizontalFire Risk.   •   When using DVP-HRC-SS and DVP-HRC-ZC-SS termination caps on top vented fi replaces, a 6 inch minimum vertical vent section is required before installing fi rst elbow.   WARNINGWARNINGE. Vent DiagramsNote: The 6000/8000 series fi replaces can adapt to  SLP series vent pipe, if desired.When venting off the top of the unit, use a DVP-2SL  adapter and a minimum 48 inch vertical section of SLP series vent pipe.A DVP-SLP24 adapter may also be used with a 24 inch vertical section of SLP series vent pipe.After the 48 inch vertical section, the venting table rules must be followed. The fi rst 48 inch vertical section is NOT counted as part of the vertical components in the table. It is still counted as part of the overall maximum run. All venting table rules for the vent run must still be followed.8000CMOD-IPIV1 Minimum H1 MaximumElbow Only 2 ft. 610 mm1 ft. 305 mm 3 ft. 914 mm2 ft. 610 mm 6 ft. 1.8 m3 ft. 914 mm 11 ft. 3.4 m4 ft. 1.2 m 20 ft. 6.1 mV1 + H1 = 40 ft. (12.2 m) MaximumH1 = 20 ft. (6.1 m) Maximum6000CMOD-IPIV1 Minimum H1 MaximumElbow only 2 ft  610 mm6 in. 152 mm 4 ft.  1.2 m1 ft. 305 mm 6 ft.  1.8 m1-1/2 ft. 457 mm 10 ft. 3.0 m2 ft.  610 m 15 ft.  4.6 m2-1/2 ft. 762 mm 18 ft. 5.5 m3 ft. 914 mm 20 ft. 6.1 mV1 + H1 = 40 ft. (12.2 m) MaximumH1 = 20 ft. (6.1 m) Maximum
27Heat & Glo  •   6000CMOD-IPI, 8000CMOD-IPI  •  2241-900 Rev. i  •  4/13INSTALLEDHORIZONTALLYH1H2V1Figure 7.4Two Elbows Note: For corner installations: A 6 inch (152 mm) section of straight pipe may need to be attached to the appliance before a 90º  elbow, to allow the vent pipe to clear the top standoffs.6000CMOD-IPIV1 Minimum H1 + H2 MaximumElbow only Not allowed6 in.  152 mm 2 ft. 610 mm1 ft. 305 mm 4 ft. 1.2 m1-1/2 ft. 457 mm 11 ft.  3.4 m2 ft. 610 mm 17 ft.  5.2 m2-1/2 ft. 762 mm 20 ft. 6.1 mV1 + H1 + H2 = 40 ft. (12.2 m) MaximumH1 + H2 = 20 ft. (6.1 m) MaximumV1 = 1 ft. (305 mm) Minimum8000CMOD-IPIV1 Minimum H1 + H2 MaximumElbow only Not allowed6 in. 152 mm Not allowed1 ft. 305 mm 2 ft. 610 mm2 ft. 610 mm 4 ft. 1.2 m3 ft. 914 mm 6 ft. 1.8 m4 ft. 1.2 m 8 ft. 2.4 m6 ft. 1.8 m 12 ft. 3.6 m10 ft. 3.0 20 ft. 6.1 mV1 + H1 + H2 = 40 ft. (12.2 m) MaximumH1 + H2 = 20 ft. (6.0 m) MaximumV1 = 1 ft. (305 mm) Minimum
Heat & Glo  •   6000CMOD-IPI, 8000CMOD-IPI  •  2241-900 Rev. i  •  4/1328Figure 7.5Top Vent - Horizontal Termination  - (continued)Three ElbowsH2H1V2V1V1 Min. H1 Max. V2 Min. H2 Max.Elbow only 2 ft. 610 mm 0 in. 0 mm 1 ft. 305 mm6 in.  152 mm 3 ft 914 mm 6 in.  152 mm 2 ft. 610 mm1 ft. 305 mm 6 ft. 1.8 m 1 ft. 305 mm 6 ft. 1.8 m2 ft. 610 mm 11 ft.* 3.4 m* 2 ft. 610 mm 10 ft.* 3.1 m*3 ft. 914 mm 16 ft * 4.9 m* 3 ft. 914 mm 14 ft.* 4.3 m**H1 + H2 = 20 ft. (6.1 m) Maximum         V1 + V2 + H1 + H2 = 40 ft. (12.2 m) Maximum
29Heat & Glo  •   6000CMOD-IPI, 8000CMOD-IPI  •  2241-900 Rev. i  •  4/13FLUE RESTRICTORTop Vent - Vertical TerminationNo ElbowFigure 7.6Note: If installing a vertical vent/termination off the top of the appli-ance, the fl ue restrictor should be used.  See Figure 7.9.V1V1 = 40 ft. Max. (12.4 m)V1 = 3 ft. Min. (914 mm)Figure 7.8  Flue Restrictor2. Break the fl ue restrictor into two pieces. Do this by bending the part back and forth until it breaks (see Figure 7.8).Figure 7.7BREAKHEREFlue Restrictor Instructions1. Install fl ue restrictor as shown below.
Heat & Glo  •   6000CMOD-IPI, 8000CMOD-IPI  •  2241-900 Rev. i  •  4/1330H1V1V2Top Vent - Vertical Termination (continued)Figure 7.11Two ElbowsFigure 7.104.  Center the Flue Restrictor on vent  and secure in place by using two self-tapping screws (see Figure 7.10).5.  Reinstall the Exhaust Shield.3.  Match the amount of vertical you have in the system with the chart to fi nd the appropriate position to set the Flue Restrictor (see Figure 7.9).Figure 7.91    2    3    4   5SETTING1    2    3    4   5 Vertical TOP VENTNG LP4 ft. 1-1 NoRestrictor8 ft. 2-2 1-215 ft. 3-3 3-220 ft. 3-3 3-325 ft. 3-3 3-330 ft. 3-4 3-435 ft. 3-4 3-440 ft. 3-4 4-4V1 H1 Maximum V2V1 + V2 Min.  Elbow only 2 ft. 610 mm * * *6 in.  152 mm 6 ft. 1.8 m * * *2 ft. 610 mm 11 ft. 3.4 m * * *3 ft. 914 mm 16 ft. 4.9 m * * *4 ft. 1.2 m 20 ft. 6.1 m * * *V1 + V2 + H1 = 50 ft. (15.2 m) Maximum*No specifi c restrictions on this value EXCEPT V1 + V2 + H1 cannot exceed 50 ft (15.2 m) Note: If the DVP-2SL or DVP-SLP24 adapter is used with  SLP pipe, you MUST subtract one number from the table above.Example:  Top vent 40 ft vertical with DVP pipe = 4-4   Top vent 40 ft vertical with SLP pipe = 3-3
31Heat & Glo  •   6000CMOD-IPI, 8000CMOD-IPI  •  2241-900 Rev. i  •  4/13Figure 7.12Top Vent - Vertical Termination  - (continued)Three ElbowsINSTALLEDHORIZONTALLYH1H2V1V2V1H1 + H2V2V1 + V2 Minimum   H1 + H2 MaximumElbow only 1 ft. 305 mm * * * 1 ft. 305 mm6 in.  152 mm 2 ft. 610 mm * * * 2 ft. 610 mm1 ft. 305 mm 2 ft. 610 mm * * * 2 ft. 610 mm2 ft. 610 mm 4 ft. 1.2 m * * * 4 ft. 1.2 m3 ft. 914 mm 9 ft. 2.7 m * * * 9 ft. 2.7 m4 ft. 1.2 m 18 ft. 5.5 m * * * 18 ft. 5.5 mH1 + H2 = 20 ft. (6.1 m) Maximum              V1 + V2 + H1 + H2 = 40 ft. (12.2 m) Maximum
Heat & Glo  •   6000CMOD-IPI, 8000CMOD-IPI  •  2241-900 Rev. i  •  4/1332A*B10 in. 12 in.A.  Pipe Clearances to CombustiblesWARNING! Risk of Fire! Maintain air space clearance to vent. DO NOT pack insulation or other combustibles:• Between ceiling fi restops•  Between wall shield fi restops•  Around vent systemFailure to keep insulation or other material away from vent pipe may cause over heating and fi re.8 8 Vent Clearances and Framing   Figure 8.2  Wall Penetration*  Shows center of vent framing hole for top or rear venting. The center of the hole is one (1) in. (25.4 mm) above the center of the horizontal vent pipe.Figure 8.1  Horizontal Venting Clearances To Combustible MaterialsA* B6000 in. 42-3/4 41-3/4mm 1086 10608000 in. 44-3/4 44-1/8mm 1137 1111B.  Wall Penetration FramingCombustible Wall PenetrationWhenever a combustible wall is penetrated, you must frame a hole for the wall shield fi restop(s). The wall shield fi restop maintains minimum clearances and prevents cold air infi ltration.•  The opening must be framed on all four sides using the same size framing materials as those used in the wall construction.•  SLP pipe - A wall shield fi restop must be placed on each side of an interior wall. A minimum 1-1/2 in. (38 mm) overlap of attached heat shields must be maintained.•  DVP pipe - A wall shield fi restop is required on one side only on interior walls. If your local inspector requires a wall shield fi restop on both sides, then both wall shield fi restops must have a heat shield (refer to Section 16.B.) attached to them.• See Section 10.L for information for regarding the in-stallation of a horizontal termination cap.Non-Combustible Wall PenetrationIf the hole being penetrated is surrounded by noncom-bustible materials such as concrete, a hole with diameter one inch greater than the pipe is acceptable.Whenever a non-combustible wall is penetrated, the wall shield fi restop is only required on one side and no heat shield is necessary.* When using SLP or SL-D pipe, minimum clearances from the vent pipe to combus-tible materials at inside wall firestops are:  Top: 2-1/2 in. (64 mm)    Bottom: 1/2 in. (13 mm)    Sides: 1 in. (25 mm)Note: Heat shields MUST overlap by a minimum of 1-1/2 in. (38 mm).  DVP heat shield - designed to be used on a wall 4 in. to 7-1/4 in. (102 mm to 184 mm) thick. ,f wall thickness is less than 4 in. the e[isting heat shields must be field trimmed. ,f wall thickness is greater than 7-1/4 in. a DVP-HSM-B will be required. SLP heat shield - designed to be used on a wall 4-3/8 in. to 7-5/8 in. (111 mm to 194 mm thick). ,f wall thickness is less than  4-3/8 the e[isting heat shields must be field trimmed.  ,f wall thickness is greater than 7-5/8 in. a DVP-HSM-B will be required.(DVP-SLP Pipe Shown)3 in. (76 mm)top clearance *1 in. (25 mm)clearancebottom & sidesHeatShieldWallShieldFirestopHeatShieldWALL3 in. (76 mm)top clearance1 in. (25 mm)clearance aroundvertical sections
33Heat & Glo  •   6000CMOD-IPI, 8000CMOD-IPI  •  2241-900 Rev. i  •  4/13C.  Install the Ceiling FirestopA ceiling fi restop  MUST be used between fl oors and attics.•  DVP pipe only - Frame an opening 10 in. by 10 in. (254 mm by 254 mm) whenever the vent penetrates a ceiling/fl oor  (see Figure 8.3).•  SLP pipe only - Frame opening 9 in. x 9 in. (229 mm x 229 mm) whenever the vent penetrates a ceiling/fl oor (see Figure 8.3).•  Frame the area with the same sized lumber as used in ceiling/fl oor joist.• The ceiling fi restop may be installed above or below the ceiling joists when installed with a attic insulation shield. It must be under joists between fl oors that are not insulated.  Refer to Figure 8.4.•  Secure with three fasteners on each side.WARNING! Risk of Fire! DO NOT pack insu-lation around the vent. Insulation must be kept back from the pipe to prevent overheating.Figure 8.3  Installing Ceiling FirestopFigure 8.4  Installing the Attic Shield3 FASTENERSPER SIDEINSTALL ATTIC INSULATION SHIELDSBEFORE OR AFTER INSTALLATION OF VENT SYSTEMCEILING FIRESTOPINSTALLED BELOW CEILING CEILING FIRESTOPINSTALLED ABOVE CEILINGATTIC ABOVEAPIPEDVPSLPA10 in. (254 mm)9 in. (229 mm)A
Heat & Glo  •   6000CMOD-IPI, 8000CMOD-IPI  •  2241-900 Rev. i  •  4/1334D.  Install Attic Insulation ShieldWARNING! Fire Risk. DO NOT allow loose materials or insulation to touch vent. Hearth & Home Technologies Inc. requires the use of an attic shield.The National Fuel Gas Code ANSI Z223.1 and NFPA 54  requires an attic shield constructed of 26 gauge minimum metal that extends at least 2 in. (51 mm) above insulation.Attic shields must meet specifi ed clearance and be se-cured in place.Flat Ceiling Installation•  Remove one shield from box.NOTICE: Cut previously installed batt insulation to make room for the attic insulation shield.•  Wrap shield around pipe if pipe is already installed in area to be insulated.•  Match the three holes in each side and fasten with three screws to form a tube.•  Bend three tabs on the bottom of the shield outward to allow attachment to the ceiling fi restop.•  Bend the remaining bottom tabs inward 90º to maintain the air space between the pipe and the shield.  Set the shield on the ceiling fi restop and attach to the fi restop.•  Bend all tabs inward 90º around the top of the shield. These tabs must be used to prevent blown insulation from getting between the shield and vent pipe, and to maintain air space clearance.Figure 8.5  Attic Insulation ShieldFigure 8.6  Heat Zone Cover PlateE.  Installing the Optional Heat-Zone® Gas Kit•  Remove the knockout from the fi replace and discard it (see Figure 8.6).• Center the duct collar around the exposed hole and attach it to the fi replace with 3 screws.  Note: Do this BEFORE fi nal positioning of fi replace.•  Determine the location for the air register/fan housing assembly.Reference the Heat-Zone® Gas kit instructions for the remaining installation steps.Vaulted Ceiling Installation•  Remove one shield from box.NOTICE: Cut previously installed batt insulation to make room for the attic insulation shield.•  Cut the attic insulation shield (if application is for vaulted ceiling) to fi t your ceiling pitch. Snip cut edge to recreate 1 in. bend tabs all the way around the bottom.•  Wrap shield around pipe if pipe is already installed in area to be insulated.•  Match the three holes in each side and fasten with three screws to form a tube.•  Bend three tabs on the bottom of the shield outward to allow attachment to the ceiling fi restop.•  Bend the remaining bottom tabs inward 90º to maintain the air space between the pipe and the shield.  Set the shield on the ceiling fi restop and attach to the fi restop.•  Bend all tabs inward 90º around the top of the shield. These tabs must be used to prevent blown insulation from getting between the shield and vent pipe, and to maintain air space clearance.BEND ALL TABS INWARD 90° TO MAINTAIN CLEARANCE AND PREVENT INSULATION FROM FALLING INSIDEINSERT 3 SCREWSBEND 3 TABS OUTWARD  TO FASTEN TO CEILING FIRESTOP-BEND REMAINING TABS INWARD 90 DEGREES TO MAINTAIN CLEARANCEHEAT-ZONE® GAS ATTACHES HERE
35Heat & Glo  •   6000CMOD-IPI, 8000CMOD-IPI  •  2241-900 Rev. i  •  4/139 9 Appliance Preparation   CAUTION! Risk of Cuts, Abrasions or Flying Debris. Wear protective gloves and safety glasses during instal-lation. Sheet metal edges are sharp.A. Vent PreparationFigure 9.2  Remove the seal cap.1.  Remove the seal cap as shown in Figure 9.2.2.  Locate the fi berglass gasket in the manual bag. Attach the gasket to the outer wrap using two self-tapping screws.  This creates a seal between the fi rst  vent component and the outer fi replace wrap. Figure 9.3 shows the gasket in place.  3.  Secure the fi rst section of venting to the fi rebox by at-taching to the starting collar with screws.  See Figure 9.4.Figure 9.1  Seal Cap in PositionFigure 9.3  Gasket in PlaceNote: Vent attachment method varies by model.Figure 9.4  Starting CollarSTARTING COLLAR
Heat & Glo  •   6000CMOD-IPI, 8000CMOD-IPI  •  2241-900 Rev. i  •  4/1336Figure 9.5  Non-combustible BoardB.  Installing the Non-combustible BoardThe factory supplied non-combustible board spans the distance from the top of the fi replace to the center of the framing header. This board must be used. See Figure 9.5.HEADERHEADERC.  Securing and Leveling the ApplianceWARNING! Risk of Fire! Prevent contact with:•  Sagging or loose insulation•  Insulation backing or plastic•  Framing and other combustible materialsBlock openings into the chase to prevent entry of blown-in insulation. Make sure insulation and other materials are secured.DO NOT notch the framing around the appliance standoffs.Failure to maintain air space clearance may cause overheating and fi re.The diagram shows how to properly position and secure the appliance (see Figure 9.7). Nailing tabs are provided to secure the appliance to the framing members.•  Bend out nailing tabs on each side.•  Place the appliance into position.•  Keep nailing tabs fl ush with the framing.•  Level the appliance from side to side and front to back.• “Square” the unit by securing diagonal dimensions to within 1/4 inch of each other. See Figure 9.6.•  Shim the appliance as necessary. It is acceptable to use wood shims underneath the appliance.•  Secure the appliance to the framing by using nails or screws through the nailing tabs.•  Secure the appliance to the fl oor by inserting two screws through the pilot holes at the bottom of the appliance.Figure 9.7 Proper Positioning and Securing of an ApplianceNAILING TABS(BOTH SIDES)PILOT HOLESFigure 9.6  Positioning the Appliance SquarelyABNote:  Diagonal dimensions (A) and (B) must be within 1/4 inch of each other.WARNING! Risk of Fire! Non-combustible board must be installed across the top of the fi replace per Figure 9.5.
37Heat & Glo  •   6000CMOD-IPI, 8000CMOD-IPI  •  2241-900 Rev. i  •  4/1310 10 Installing Vent Pipe (DVP and SLP Pipe)    A.  Assemble Vent Sections (DVP Pipe Only)Attach Vent to the Firebox AssemblyNote: The end of the pipe sections with the lanced tabs will face toward the appliance.Attach the fi rst pipe section to the starting collar:•  Lanced pipe end to the starting collar•  Inner pipe over inner collar•  Push the pipe section until all lanced tabs snap in place•  Lightly tug on pipe to confi rm it has locked.Figure 10.1  High Temperature Silicone SealantFigure 10.2ABFigure 10.3Assemble Pipe SectionsPer Figure 10.2:•  Start the inner pipe on the lanced end of section A into the fl ared end of section B.•  Start the outer pipe of section A over the outer pipe of section B.•  Once both vents sections are started, push fi rmly until all lanced tabs lock into place.•  Lightly tug on the pipe to confi rm the tabs have locked.It is acceptable to use screws no longer than 1/2 in. (13 mm) to hold outer pipe sections together. If predrilling holes, DO NOT penetrate inner pipe.For 90º and 45º elbows that are changing the vent direction from horizontal to vertical, one screw minimum should be put in the outer fl ue at the horizontal elbow joint to prevent the elbow from rotating. Use screws no longer than 1/2 in. (13 mm). If predrilling screw holes, DO NOT penetrate inner pipe.Commercial, Multi-family (Multi-level exceeding two sto-ries), or High-Rise ApplicationsAll outer pipe joints must be sealed with high temperature silicone (minimum of 300ºF continuous exposure rating), in-cluding the slip section that connects directly to the hori-zontal termination cap. •  Apply a bead of silicone sealant inside the female outer pipe joint prior to joining sections.  See Figure 10.1•  Only outer pipes need to be sealed. All unit collar, pipe, slip section, elbow and cap outer fl ues shall be sealed in this manner, unless otherwise stated.WARNING! Risk of Fire or Explosion! DO NOT break silicone seals on slip sections. Use care when remov-ing termination cap from slip pipe. If slip section seals are broken during removal of the termination cap, vent may leak.Figure 10.4  SeamsNote: Make sure that the  seams are not aligned to prevent unintentional disconnection.INCORRECTCORRECTLancesLances
Heat & Glo  •   6000CMOD-IPI, 8000CMOD-IPI  •  2241-900 Rev. i  •  4/1338B.  Assemble Vent Sections (SLP Pipe Only)To attach the fi rst vent component to the starting collars of the appliance:•  Attach a DVP-2SL or DVP-SLP24 adapter to the starting collar of the appliance.•  Lock the vent components into place by sliding the pipe section onto the collar.•  Align the seam of the pipe and seam of collar to allow engagement. Rotate the vent component to lock into place. Use this procedure for all vent components. See Figure 10.5.•  Slide the gasket over the fi rst vent section and place it fl ush to the appliance. This will prevent cold air infi ltration. Caulk with a minimum of 300ºF continuous exposure rating may be used to hold the part in place.• Continue adding vent components, locking each succeeding component into place.•  Ensure that each succeeding vent component is securely fi tted and locked into the preceding component.Commercial, Multi-family (Multi-level exceeding two sto-ries), or High-Rise ApplicationsFor Installation into a commercial, multi-family (multi-level exceeding two stories) or high-rise applications:  All outer pipe joints must be sealed with high temperature silicone (minimum of 300ºF continuous exposure rating), including the slip section that connects directly to the horizontal ter-mination cap.  •  Apply a bead of silicone sealant (minimum of 300ºF con-tinuous exposure rating), inside the female outer pipe joint prior to joining sections.  See Figure 10.1.•  Only outer pipes need to be sealed. All unit collar, pipe, slip section, elbow and cap outer fl ues shall be sealed in this manner, unless otherwise stated.Figure 10.5  Adding Venting ComponentsWARNING! Risk of Fire or Explosion! DO NOT break silicone seals on slip sections. Use care when remov-ing termination cap from slip pipe. If slip section seals are broken during removal of the termination cap, vent may leak.Note:  Align seams to engage pipe, then rotate counterclockwise to lockC.  Assemble Slip Sections•  Slide the inner fl ue of the slip section into the inner fl ue of the pipe section and the outer fl ue of the slip section over the outer fl ue of the pipe section. See Figure 10.6.•  Slide together to the desired length.Figure 10.6  Slip Section Pilot HolesFigure 10.7  Screws into Slip SectionPilot holePilot holeNOTICE: When installing a vent system with an HRC termination cap, all pipe system joints shall be sealed using a high temperature silicone sealant (minimum of 300ºF continuous exposure rating),. •  Apply a bead of silicone sealant inside the female outer pipe joint prior to joining sections. •  Only outer pipes are sealed, sealing the inner fl ue is  not required.  •  All unit collar, pipe, slip section, elbow and cap outer fl ues shall be sealed.•  Continue adding pipe as necessary following instructions in “Assembling Pipe Sections.”NOTICE: If slip section is too long, the inner and outer fl ues of the slip section can be cut to the desired length.•  Maintain a 1-1/2 in. (38 mm) overlap between the slip section and the pipe section.• Secure the pipe and slip section with two screws no longer than 1/2 in. (13 mm), using the pilot holes in the slip section. See Figure 10.7.
39Heat & Glo  •   6000CMOD-IPI, 8000CMOD-IPI  •  2241-900 Rev. i  •  4/13120ºFigure 10.8  Securing Vertical Pipe Sections120ºFigure 10.9  Securing Horizontal Pipe SectionsE.  Disassemble Vent Sections•  Rotate either section (see Figure 10.10) so the seams on both pipe sections are aligned as shown in Figure 10.11. •  Pull carefully to separate the pieces of pipe.Figure 10.11   Align and Disassemble Vent SectionsFigure 10.10  Rotate Seams for DisassemblyD.  Secure the Vent Sections•  Vertical runs originating off the top of the appliance, with no offsets, must be supported every 8 ft. (2.44 m) after the maximum allowed 25 ft. (7.62 m) of unsupported rise.•  Vertical runs originating off the rear of the appliance, or after any elbow, must be supported every 8 ft. (2.44 m). •  Horizontal runs must be supported every 5 feet (1.52 m).•  Vent supports or plumbers strap (spaced 120º apart) may be used to support vent sections. See Figures 10.8 and 10.9.• Wall shield fi restops may be used to provide horizontal support to vent sections. • SLP ceiling fi restops have tabs that may be used to provide vertical support.WARNING! Risk of Fire, Explosion or Asphyxiation! Improper support may allow vent to sag and separate. Use vent run supports and connect vent sections per in-stallation instructions. DO NOT allow vent to sag below connection point to appliance. 
Heat & Glo  •   6000CMOD-IPI, 8000CMOD-IPI  •  2241-900 Rev. i  •  4/1340F. Install Decorative Ceiling Components (SLP only)A decorative ceiling thimble can be installed on a fl at ceil-ing through which the vent passes. The decorative ceiling thimble is used to cover the fi restop.•  Seal the gap between the vent pipe and fi restop using high temperature silicone (minimum of 300ºF continuous exposure rating) to prevent cold air infi ltration.•  Install the decorative ceiling thimble by sliding it up to the ceiling and attaching it using the provided screws.A decorative cathedral ceiling support box can be installed on a cathedral ceiling through which the vent passes.•  Use a plumb-bob to mark the center line of the venting system on the ceiling and drill a small hole through the ceiling and roof at this point. Locate the hole and mark the outline of the cathedral ceiling support box on the outside roof.•  Remove shingles or other roof covering as necessary to cut the rectangular hole for the support box. Cut the hole 1/8 in. (3 mm) larger than the support box outline.•  Lower the support box through the hole in the roof until its bottom is at least 2 in. (51 mm) below the ceiling (Figure 10.12).•  Level the support box both vertically and horizontally and temporarily tack it in place through the inside walls into the roof sheathing.•  Use tin snips to cut the support box from the top corners down to the roof line and fold the resulting fl aps to the roof.  See Figure 10.13.• Nail the fl aps to the roof AFTER running a bead of non hardening sealant between the fl aps and the roof.WARNING! Risk of Fire! Clean out ALL materials from inside the support box and complete the vertical vent run and termination.LEVELCATHEDRAL CEILINGSUPPORT BOX2 in. (51 mm)  MIN. BELOW FINISHED CEILINGCUT HOLE 1/8 in. (3 mm) GREATER IN SIZE THAN PATTERN OF SUPPORT BOX AS IT IS PROJECTED ONTO ROOF LINEFigure 10.12Figure 10.13
41Heat & Glo  •   6000CMOD-IPI, 8000CMOD-IPI  •  2241-900 Rev. i  •  4/13G. Install Metal Roof Flashing• See minimum vent heights for various pitched roofs (Figure 10.14) to determine the length of pipe to extend through the roof.•  Slide the roof fl ashing over the pipe sections extending through the roof as shown in Figure 10.15.Roof Pitch                            H (Min.) Ft.Flat to 6/12........................................1.0*Over 6/12 to 7/12 ............................1.25*Over 7/12 to 8/12 ..............................1.5*Over 8/12 to 9/12 ..............................2.0*Over 9/12 to 10/12 ............................. 2.5Over 10/12 to 11/12 ......................... 3.25Over 11/12 to 12/12 ........................... 4.0Over 12/12 to 14/12 ........................... 5.0Over 14/12 to 16/12 ........................... 6.0Over 16/12 to 18/12 ........................... 7.0Over 18/12 to 20/12 ........................... 7.5Over 20/12 to 21/12 ........................... 8.0* 3 foot minimum in snow regionsFigure 10.14  Minimum Height From Roof To Lowest Discharge  OpeningHORIZONTALOVERHANGVERTICALWALLGAS DIRECT VENT TERMINATION CAP12XROOF PITCHIS  X/ 12LOWEST DISCHARGE OPENING2 FT.MIN.20 INCHES MIN.H (MIN.) - MINIMUM HEIGHT FROM ROOFTO LOWEST DISCHARGE OPENINGH.  Assemble and Install Storm CollarCAUTION! Risk of Cuts, Abrasions or Flying Debris. Wear protective gloves and safety glasses during instal-lation. Sheet metal edges are sharp.•  Connect both halves of the storm collar with two screws (see Figure 10.16).•  Wrap the storm collar around the exposed pipe section closest to the roof and align brackets. Insert a bolt (provided) through the brackets and tighten the nut to complete the storm collar assembly. Make sure the collar is tight against the pipe section. •  Slide the assembled storm collar down the pipe section until it rests on the roof fl ashing (see Figure 10.17).•  Caulk around the top of the storm collar (see Figure 10.23).Figure 10.16  Assembling the Storm CollarFigure 10.16  Assembling the Storm CollarFigure 10.17  Assembling the Storm Collar Around the PipeFigure 10.17  Assembling the Storm Collar Around the PipeFigure 10.15   Figure 10.15   CAULKNOTICE: Failure to properly caulk the roof fl ashing and pipe seams may permit entry of water.•  Caulk the gap between the roof fl ashing and the outside diameter of the pipe. •  Caulk the perimeter of the fl ashing where it contacts the roof surface. See Figure 10.15.•  Caulk the overlap seam of any exposed pipe sections that are located above the roof line.
Heat & Glo  •   6000CMOD-IPI, 8000CMOD-IPI  •  2241-900 Rev. i  •  4/1342SCREWSCAULKSTORM COLLAR(1 of 3)Figure 10.23   Figure 10.23   TERMINATION CAPI.  Install Vertical Termination Cap•  Attach the vertical termination cap by sliding the inner collar of the cap into the inner fl ue of the pipe section  while placing the outer collar of the cap over the outer fl ue of the pipe section.• Secure the cap by driving three self-tapping screws (supplied) through the pilot holes in the outer collar of the cap into the outer fl ue of the pipe (see Figure 10.23).J.  Install Decorative Wall Components (SLP only)A decorative wall thimble can be installed on wall through which the vent passes. The decorative wall thimble is used to cover the wall shield fi restop. •  Slide the decorative wall thimble over the last section of horizontal pipe before connecting the termination cap to the pipe. •  Once the pipe section and the termination cap have been connected, slide the wall thimble up to the interior wall surface and attach with screws provided. See Figure 10.24.Important Notice:  Heat shields may not be fi eld constructed.K. Heat Shield Requirements for  Horizontal TerminationWARNING! Risk of Fire! To prevent overheating and fi re, heat shields must extend through the entire wall thick-ness.•  DO NOT remove the heat shields attached to the wall shield fi restop and the horizontal termination cap (shown in Figure 10.25).• Heat shields must overlap 1-1/2 in. (38 mm) mini-mum.There are two sections of the heat shield. One section is factory-attached to the wall shield fi restop. The  other section is factory-attached to the cap. See Figure 10.25.If the wall thickness does not allow the required 1-1/2 in. (38 mm) heat shield overlap when installed, an extended heat shield must be used.• If the wall thickness is less than 4 in./102 mm (DVP) or 4-3/8 in./ 111 mm (SLP), the heat shields on the cap and wall shield fi restop must be trimmed. A minimum 1-1/2 in. (38 mm) overlap MUST be maintained.•  Use an extended heat shield if the fi nished wall thickness is greater than 7-1/4 in. (184 mm).•  The extended heat shield may need to be cut to length maintaining suffi cient length for a 1-1/2 in. (38 mm) overlap between heat shields.•  Attach the extended heat shield to either of the existing heat shields using the screws supplied with the extended heat shield.  Refer to vent components diagrams in the back of this manual.•  Rest the small leg on the extended heat shield on top of the pipe section to properly space it from the pipe section.Figure 10.24  Wall Thimble
43Heat & Glo  •   6000CMOD-IPI, 8000CMOD-IPI  •  2241-900 Rev. i  •  4/13Figure 10.25   Venting through the wallINTERIORHEAT SHIELD OREXTENDEDHEAT SHIELDWALL SHIELDFIRESTOPHEAT SHIELD1-1/2 IN. (38 MM) MIN.OVERLAPSHEATHINGVENT DEPTH FROM BACK OF APPLIANCE TOOUTSIDE SURFACE OF EXTERIOR WALL(SEE CHART BELOW)SLIP SECTIONCAN BE EXTENDEDINNER VENTOUTER VENTEXTERIORNote: When using termination caps with factory-supplied heat shield attached, no additional wall shield fi restop is required on the exterior side of a combustible wall.L.  Install Horizontal Termination Cap (DVP and SLP Pipe)WARNING! Risk of Fire! The telescoping fl ue section of the termination cap MUST be used when connecting vent.• 1-1/2 (38 mm) minimum overlap of fl ue  telescoping section is required.Failure to maintain overlap may cause overheating and fi re.•  Vent termination must not be recessed in the wall. Siding may be brought to the edge of the cap base. • Flash and seal as appropriate for siding material at outside edges of cap.• When installing a horizontal termination cap, follow the cap location guidelines as prescribed by current ANSI Z223.1 and CAN/CGA-B149 installation codes and refer to Section 6 of this manual.CAUTION! Risk of Burns! Local codes may require in-stallation of a cap shield to prevent anything or anyone from touching the hot cap.NOTICE: For certain exposures which require superior resistance to wind-driven rain penetration, a fl ashing kit and HRC caps are available.  When penetrating a brick wall, a brick extension kit is available for framing the brick.Cap Specifi cation Chart (depth without using additional pipe sections)6000Series8000 SeriesDVP-TRAPK1Top Vent Depth2-3/4 in. to 4-5/8 in.DVP-TRAPK2Top Vent Depth5-1/8 in. to 9-1/8 in.DVP-HPC1Top Vent Depth2-3/4 in. to 4-7/8 in.DVP-HPC2Top Vent Depth4-7/8 in. to 9 in.DVP-TRAP1 can adjust 1-1/2 in. (3-1/8 to 4-5/8 in.)DVP-TRAP2 can adjust 4 in. (5-3/8 to 9-3/8)DVP-HPC1 can adjust 2-1/8 in. (4-1/4 to 6-3/8)DVP-HPC2 can adjust 4-1/8 in. (6-3/8 to 10-1/2)
Heat & Glo  •   6000CMOD-IPI, 8000CMOD-IPI  •  2241-900 Rev. i  •  4/1344A. Fuel Conversion• Make sure the appliance is compatible with available gastypes.• Conversions must be made by a qualified servicetechnician using Hearth & Home Technologies specifi edand approved parts.B. Gas Pressure• Optimum appliance performance requires proper inputpressures.• Gas line sizing requirements will be determined in ANSIZ223.1 National Fuel Gas Code in the USA and CAN/CGA B149 in Canada.• Pressure requirements are:C. Gas Connection • Refer to Reference Section 16 for location of gas lineaccess in appliance.• Gas line may be run through knockout(s) provided.• The gap between supply piping and gas accesshole may be caulked with  caulk with a minimum of300ºF continuous exposure rating or stuffed with non-combustible, unfaced insulation to prevent cold airinfi ltration.• Ensure that gas line does not come in contact with outerwrap of the appliance. Follow local codes.• Pipe incoming gas line into valve compartment.• Connect incoming gas line to the 1/2 in. (13 mm)connection on manual shutoff valve.WARNING! Risk of Fire or Explosion! Support control when attaching pipe to prevent bending gas line.• A small amount of air will be in the gas supply lines.WARNING! Risk of Fire or Explosion! Gas build-up dur-ing line purge could ignite. • Purge should be performed by qualified servicetechnician.• Ensure adequate ventilation.• Ensure there are no ignition sources such as sparksor open fl ames.Light the appliance. It will take a short time for air to purge from lines. When purging is complete the appliance will light and operate normally.WARNING! Risk of Fire, Explosion or Asphyxiation! Check all fi ttings and connections with a non-corrosive commercially available leak-check solution. DO NOT use open  fl ame. Fittings and connections could have loos-ened during shipping and handling.WARNING! Risk of Fire! DO NOT change valve settings. This valve has been preset at the factory. WARNING! Risk of Fire or Explosion! High pressure will damage valve. Low pressure may cause explosion.• Verify inlet pressures. Verify minimum pressures whenother household gas appliances are operating.• Install regulator upstream of valve if line pressure isgreater than 1/2 psig.11 11 Gas InformationGas Pressure Natural Gas PropaneMinimum inlet pressure 5.0 in. w.c. 11.0 in. w.c.Maximum inlet pressure 10.0 in. w.c. 13.0 in. w.c.Manifold pressure 3.5 in. w.c. 10.0 in. w.c.Note: Have the gas supply line installed in accordance with local codes, if any. If not, follow ANSI 223.1. Installation should be done by a qualifi ed installer approved and/or licensed as required by the locality. (In the Commonwealth of Massachusetts installation must be performed by a licensed plumber or gas fi tter).Note: A listed (and Commonwealth of Massachusetts ap-proved) 1/2 in. (13 mm) T-handle manual shut-off valve and fl exible gas connector are connected to the 1/2 in. (13 mm) control valve inlet. • If substituting for these components, please consultlocal codes for compliance.D. High Altitude InstallationsNOTICE: If the heating value of the gas has been reduced, these rules do not apply. Check with your local gas utility or authorities having jurisdiction.When installing above 2000 feet elevation:• In the USA: Reduce burner orifi ce 4% for each 1000 feetabove 2000 feet.• In CANADA: Reduce burner orifi ce 10% for elevationsbetween 2000 feet and 4500 feet. Above 4500 feet,consult local gas utility.Fire Risk.Explosion Hazard.High pressure will damage valve.• Disconnect gas supply piping BEFOREpressure testing gas line at test pressuresabove 1/2 psig.• Close the manual shutoff valve BEFOREpressure testing gas line at test pressuresequal to or less than 1/2 psig.WARNING
45Heat & Glo  •   6000CMOD-IPI, 8000CMOD-IPI  •  2241-900 Rev. i  •  4/13A. Wiring RequirementsNOTICE: This appliance must be electrically wired and grounded in accordance with local codes or, in the absence of local codes, with National Electric Code ANSI/NFPA 70-latest edition or the Canadian Electric Code CSA C22.1.• Wire the appliance junction box to 110-120 VAC. This isrequired for use of optional accessories (standing pilot ignition) or proper operation of the appliance (IntelliFire PlusTM ignition).• A 110-120 VAC circuit for this product must be protectedwith ground-fault circuit-interrupter protection, incompliance with the applicable electrical codes, whenit is installed in locations such as in bathrooms or nearsinks.• Low voltage and 110-120 VAC voltage cannot be sharedwithin the same wall box.WARNING! Risk of Shock or Explosion! DO NOT wire 110V to the valve or to the appliance wall switch. Incorrect wiring will damage controls.B. IntelliFire PlusTM Ignition System Wiring• Wire the appliance junction box to 110-120 VAC for proper operation of the appliance.WARNING! Risk of Shock or Explosion! DO NOT wire IPI controlled appliance junction box to a switched circuit. Incorrect wiring will override IPI safety lockout.• Refer to Figure 12.1, IPI Wiring Diagram.• This appliance is equipped with an IntelliFire PlusTMcontrol valve which operates on a 6 volt system.•  Plug the 6 volt transformer plug into the appliance junctionbox to supply power to the unit OR install 4 AA  cellbatteries (not included) into the battery pack before use.12 12 Electrical InformationFigure 12.1 IPI Wiring DiagramTO JUNCTION BOX (110V)MODULEFLAME SENSE IGNITER(OPTIONAL WALL CONTROLS)GROUNDORANGE(PILOT) GREEN(MAIN)BROWNBLACKREDBATTERY PACK6V DC FLAME MODULATIONTHERMOSTAT WIRE ASSEMBLY / WALL SWITCH WIREC. Optional Accessories Requirements• This appliance may be used with a wall switch, wallmounted thermostat and/or a remote control.Wiring for optional Hearth & Home Technologies approved accessories should be done now to avoid reconstruction. Follow instructions that come with those accessories.• Hearth & Home Technologies recommends that Intel-liFire PlusTM wireless controls be used for their features and functionality with the IntelliFire PlusTM ignition sys-tem. • A standard ON/OFF switch is compatible.
Heat & Glo  •   6000CMOD-IPI, 8000CMOD-IPI  •  2241-900 Rev. i  •  4/1346F.  Wall Switch Installation for Fan (Optional)If the box is being wired to a wall mounted switch for use with a fan (See Figure 12.3):•  The power supply for the appliance must be brought into a switch box.•  The power can then be supplied from the switch box to the appliance using a minimum of 14-3 with ground wire.• At the switch box connect the black (hot) wire and red (switch leg) wire to the wall switch as shown.•  At the appliance connect the black (hot), white (neutral) and green (ground) wires to the junction box as shown.•  Add a 1/4 in. insulated female connector to the red (switch leg) wire, route it through the knockout in the face of the junction box, and connect to the top fan switch connector (1/4 in. male) as shown.WHTWHTBLKBLKGRN wire inside boxCopperground attachedto GRN screw withGRN wire14/2WGCover Plateoutside fireboxRomex ConnectorFigure 12.2  Junction Box DetailNOTICE: DO NOT wire 110-120 VAC to wall switch.RedSwitchSwitch BoxRedBlackBlackGreen GreenWhitePowerSupplyWiresWhiteRedBlackGreenWhiteMinimum 14-3 AWGwith GroundJunction BoxKnockoutFigure 12.3  Junction Box Wired to Wall Switch or BC10E.  Junction Box InstallationIf the box is being wired from the INSIDE of the appliance:•  Remove the screw attaching the junction box/receptacle to the outer shell, rotate the junction box inward to disengage it from the outer shell (see Figure 12.2).•  Pull the electrical wires from outside the appliance through the opening into the valve compartment and secure wires with a Romex connector. See Figure 12.2.•  Make all necessary wire connections to the  junction box/receptacle and reattach the junction box/receptacle to the outer shell.D.  Electrical Service and RepairWARNING! Risk of Shock! Label all wires prior to dis-connection when servicing controls. Wiring errors can cause improper and dangerous operation. Verify proper operation after servicing.WARNING! Risk of Shock! Replace damaged wire with type 105º C rated wire. Wire must have high temperature insulation.
47Heat & Glo  •   6000CMOD-IPI, 8000CMOD-IPI  •  2241-900 Rev. i  •  4/1313 13 Finishing  A.  Mantel and Wall ProjectionsWARNING! Risk of Fire! Comply with all minimum clear-ances as specifi ed. Framing closer than the minimums list-ed must be constructed entirely of noncombustible materials (i.e., steel studs, concrete board, etc.)Figure 13.2  Combustible Mantel Leg or Wall Projections   (Acceptable on both sides of opening)Figure 13.1  Minimum Vertical and Maximum Horizontal   Dimensions of CombustiblesCombustible MantelsCombustible Mantel Legs or Wall Projections MEASUREMENTS FROM TOP EDGE OF THE OPENING 5 10 11 12 2-1/2 13 14 15 16 17  18 19 32 TO CEILING 9 10 11 12 8 7 6 5 4 3 25 18  ABINTERIOR WALLTOP VIEWMANTEL LEG OR WALL PROJECTIONSFIREPLACE OPENINGNote: All measurements in inches.If  A minimum is ____, then B maximum is_____.AInches 2-7/16 3-7/16 4-7/16 5-7/16 6-7/16 7-7/16Millimeters 62 87 113 138 164 189BInches 12345Millimeters 25 51 76 102 127Note: Measurement is taken from top of the opening, NOT the top of the fi replace.3/8 IN.1-3/4 IN.3/8 IN.The CMOD door will overlap the appliance.  See Figure 13.3 and 13.4.Figure 13.3  Appliance SurroundFigure 13.4  Door Overlaps Surround
Heat & Glo  •   6000CMOD-IPI, 8000CMOD-IPI  •  2241-900 Rev. i  •  4/1348B. Facing Material•  Metal front faces may be covered with non-combustible materials only. • Facing and/or fi nishing materials must not interfere with air fl ow through louvers, operation of louvers or doors, or access for service.• Facing and/or fi nishing materials must never overhang into the glass opening.• Observe all clearances when applying combustible materials.•  Seal joints between the fi nished wall and appliance top and sides using a 300ºF minimum sealant. Refer to Figure 13.3.WARNING! Risk of Fire! DO NOT apply combustible materials beyond the minimum clearances. Comply with all minimum clearances to combustibles as specifi ed  in this manual. Overlapping materials could ignite and will interfere with proper operation of doors and louvers.Figure 13.5  Noncombustible Facing DiagramBAFACTORY-INSTALLED NON-COMBUSTIBLE BOARDDO NOT REMOVEAB6000 inches 39-3/4 41millimeters 1010 10418000 inches 41-3/4 48millimeters 1060 1219C.  Finish and Sealing JointsAll joints between the fi nished wall sheathing and the ap-pliance must be sealed with non-combustible materials.  Sealants, such as caulk or mastic used to seal the gap between the wall and the fi replace, should be rated at a minimum continuous exposure to 300ºF.  Finishing Around Opening with Gypsum WallboardGypsum wallboard (drywall) joints adjacent to the fi re-place opening, including the non-combustible board on the appliance, require special attention to minimize crack-ing.  When installing gypsum wallboard around the fi re-place, install the hole for the fi replace opening in a single wallboard sheet, if possible.  This will minimize the joints adjacent to the fi replace opening.  Tape wall board joints around the fi replace opening with fi berglass-mesh tape.  It will provide a more crack-resis-tant joint than paper tape.  Fill, smooth and fi nish  wall joints with chemically setting-type joint compound.  It will provide a more crack-resistant joint than air-drying light-weight compound.PaintingIf desired fi nishing includes a painted wall, 100% acrylic latex with compatible primer is recommended around this appliance.  Oil-based or standard acrylic paints may dis-color due to heat exposure.
49Heat & Glo  •   6000CMOD-IPI, 8000CMOD-IPI  •  2241-900 Rev. i  •  4/13D. Door SelectionOnly doors certifi ed for use with this appliance model may be used. Contact your dealer for a list of doors that may be used. The CMOD door can not be used if the appliance is installed directly on the fl oor.  See Figure 13.6 and 13.7.WALL WALLFLOOR/ ELEVATED HEARTHFOLIO DOORFLOOR/ ELEVATED HEARTHFigure 13.6  Appliance Installed on Floor or Elevated HearthFLOOR/ELEVATED HEARTHWALLWALLNOTE:  THE APPLIANCE MUST BE ELEVATED A MINIMUM OF 1 INCH IN ORDER TO USE THE CMOD DOOR.FLOOR/ELEVATED HEARTHCMOD DOORFigure 13.7 Appliance Installed Off the FloorFolio Door ApplicationIf the appliance is installed on the fl oor or level with an elevated hearth, the Folio Door MUST be used.  The CMOD door is not compatible with this type of installation as a minimum elevation of 1 inch is required on the bottom of the appliance.CMOD Door ApplicationIf the appliance is installed at a minimum of 1 inch above the fl oor, the CMOD door can be used.  The CMOD door OVER-LAPS the sides, top and bottom of the appliance surround.  See Figure 13.3 and 13.4 for dimensions.
Heat & Glo  •   6000CMOD-IPI, 8000CMOD-IPI  •  2241-900 Rev. i  •  4/1350Figure 13.8  Finishing Material 1 Inch Thick or LessDOOR 1 in. MAX.FINISHING MATERIAL(TOP EDGE)Finishing materials 1 inch maximum thick.Stop fi nishing material fl ush with opening.NON-COMBUSTIBLE FINISHING MATERIALFinishing Material:1 Inch Thick or Less - Overlap Fit MethodDOOR FIT FINISH MATERIALTHICKNESS SEE FIGURECMOD-8-BKCMOD-8-GYOverlap 1 inch thick or less 13.8Inside 1-4 inches maximum 13.9CMOD-6-BKCMOD-6-GYOverlap 1 inch thick or less  13.8Inside 1-4 inches maximum 13.9FOLIO Inside Any 13.10Only doors certifi ed for use with this appliance model may be used.  Contact your dealer for a list of doors that may be used.  Once you have determined what kind of door and fi nishing material is going to be used on the fi replace, you may use the table below which shows the door models and the fi nishing material thickness allowed.
51Heat & Glo  •   6000CMOD-IPI, 8000CMOD-IPI  •  2241-900 Rev. i  •  4/13DOORFINISHINGMATERIALFINISHINGMATERIALC(Includes 1/8 in. opening each side of door)A(Outside door width)Finishing Material Thickness Greater than 1 InchB = Top of door to bottom of fi replace.D = Bottom of Finishing Material to Bottom of FireplaceA(Outside door width)BC(Includes 1/8 in. opening each side of door)DENON-COMBUSTIBLE FINISHING MATERIALFigure 13.9  Finishing Material Thickness Greater Than One Inch8000 Models 6000 ModelsInches Millimeters Inches MillimetersA48-13/16 1240 41-13/16 1062B38-3/8 975 36-3/8 924C49-1/16 1246 42-1/16 1068D39-1/4 997 37-1/4 946E3/8 10 3/8 10Finishing Material Thickness:  Greater than 1 Inch - Inside Fit MethodNOTICE:  Non-combustible fi nishing materials greater than one inch require the inside fi t method.Figure 13.10  Folio Inside FitNON-COMBUSTIBLE FINISHING MATERIALDOOR FINISHING MATERIALFINISHING MATERIALFinishing Material:0 - 4 Inches - Inside Fit Method
Heat & Glo  •   6000CMOD-IPI, 8000CMOD-IPI  •  2241-900 Rev. i  •  4/1352A.  Remove Fixed Glass AssemblySee Section 14.G.B.  Remove the Shipping MaterialsRemove shipping materials from inside or underneath the fi rebox.C. Clean the ApplianceClean/vacuum any sawdust that may have accumulated inside the fi rebox or underneath in the control cavity.D. AccessoriesInstall approved accessories per instructions included with accessories. Contact your dealer for a list of ap-proved accessories.WARNING! Risk of Fire and Electric Shock! Use ONLY Hearth & Home Technologies-approved optional acces-sories with this appliance. Using non-listed accessories could result in a safety hazard and will void the warranty. 14 14 Appliance Setup   Figure 14.1 Install Rear RetainerE.  Glass Panel InstallationCAUTION! Risk of Cuts, Abrasions or Flying Debris. Wear protective gloves and safety glasses during instal-lation.CAUTION! Glass is fragile.  Handle with care.1.  Install the rear glass panel as shown in Figure 14.1.  the panel retainers and screws are included in the ap-pliance manual bag.   Note: Screw the three glass panel retainers to the fi re-box using the EXISTING pilot holes.2. Slide the side glass panels in positions as shown in Figure 14.2.3.  Figure 14.3. shows the glass panels installed properly.SIDE RETAINERSFigure 14.3 Install Side RetainersREAR RETAINERFigure 14.2 Install Side Glass Panels
53Heat & Glo  •   6000CMOD-IPI, 8000CMOD-IPI  •  2241-900 Rev. i  •  4/13F.   Media PlacementWARNING! Risk of Explosion! Follow media placement instructions. Improperly placed media interfere with proper burner operation.Fireplace will not function properly. Delayed ignition may occur.WARNING! Choking Hazard!  Keep media out of reach of children.•  DO NOT place media in pilot opening.•  DO NOT place media in a position that it may fall into the pilot opening.•  DO NOT use any media other than the media supplied with this fi replace or listed in Service Parts Section in this manual.•  DO NOT use more than 14 lb. of media per 8000CMOD-IPI or 12 lb. per 6000CMOD-IPI fi replace.  Note: One bag of glass contains 7 lbs.   6000CMOD-IPI: Extra 2 lbs. may be saved for future use.1.  Place media evenly on the base pan.  Figure 14.9 shows properly placed media.  2.  The media can only be placed in the shaded areas as shown in Figure 14.7 and Figure 14.8.3.  Do not apply media over the pilot opening.  See Figure 14.7 and Figure 14.8.4. The rock fi xture assembly is factory installed in the appliance.  See Figure 14.4 and Figure 14.5.5.  After the media is properly installed, carefully remove the rock fi xture assembly.  Do not allow any media to fall into the opening.  See Figure 14.6.     Store the rock fi xture assembly under the appliance for future use.Figure 14.4 Rock Fixture InstalledFigure 14.5  Rock Fixture Assembly InstalledFigure 14.6  Remove Rock Fixture AssemblyREMOVE SCREWREMOVE SCREWTHIS JIG MUST BE USED FOR THIS JIG MUST BE USED FOR STONE PLACEMENTSTONE PLACEMENT• REMOVE BEFORE BURNING• REMOVE BEFORE BURNING• DO NOT DISCARD• DO NOT DISCARD
Heat & Glo  •   6000CMOD-IPI, 8000CMOD-IPI  •  2241-900 Rev. i  •  4/1354Figure 14.7  Placement of MediaNO MEDIA ON PILOT OPENING(WHITE AREA)BURNERNO MEDIA ON PILOT OPENING(WHITE AREA)BURNERFigure 14.8  Placement of MediaFigure 14.9 Proper Placement of Media
55Heat & Glo  •   6000CMOD-IPI, 8000CMOD-IPI  •  2241-900 Rev. i  •  4/13Figure 14.8  Air ShutterFigure 14.7  Fixed Glass AssemblyG. Fixed Glass AssemblyWARNING! Risk of Asphyxiation! Handle  fi xed  glass assembly with care. Inspect the gasket to ensure it is undamaged and inspect the glass for cracks, chips or scratches. •  DO NOT strike, slam or scratch glass.•  DO NOT operate fi replace with glass removed, cracked, broken or scratched.•  Replace as a complete assembly.Removing Fixed Glass Assembly•  Pull the four glass assembly latches out of the groove on the glass frame. Remove glass door from the appliance (see Figure 14.7).Replacing Fixed Glass Assembly•  Replace the glass door on the appliance. Pull out and latch the four glass assembly latches into the groove on the glass frame.Air Shutter SettingsH.  Install Trim and/or Surround• Install optional trim kits and/or surrounds using the instructions included with the accessory.•  Use non-combustible materials to cover the gap between the sheet rock and the appliance (when applicable to the model).GLASSASSEMBLYLATCHES(BOTH BOTTOM AND TOP)AIR SHUTTER WING NUTI.  Air Shutter SettingAir shutter settings should be adjusted by a qualifi ed ser-vice technician at the time of installation. The air shutter is set at the factory for minimum vertical vent run. Adjust air shutter for longer vertical runs. See Figure 14.8.•  Loosen the wing nut.•  Move the air handle to the left to open the air shutter.•  Move the air handle to the right to close the air shutter.•  Tighten the wing nut.NOTICE: If sooting occurs, provide more air by opening the air shutter.NG LP6000 Fully Closed Fully Open8000 Fully Open Fully OpenAppearance of components may vary.
Heat & Glo  •   6000CMOD-IPI, 8000CMOD-IPI  •  2241-900 Rev. i  •  4/135615 15 Troubleshooting  With proper installation, operation, and maintenance your gas appliance will provide years of trouble-free service.  If you do experience a problem, this troubleshooting guide will assist a qualifi ed service technician in the diagnosis of a problem and the corrective action to be taken. This troubleshooting guide can only be used by a qualifi ed service technician.  Contact your dealer to arrange a service call by a qualifi ed service technician.A. IntelliFire PlusTM Ignition SystemSymptom Possible Cause Corrective Action1. Pilot won’t light. The ignitor/module makes noise, but no spark.A.  Incorrect wiring. Verify “S” wire (white) for sensor and “I” wire (orange) for ignitor are connected to correct terminals on module and pilot assembly.B.  Loose connections or electrical shorts in the wiring. Verify no loose connections or electrical shorts in wiring from mod-ule to pilot assembly. Verify connections underneath pilot assembly are tight; also verify igniter and fl ame sense wires are not grounding out to metal chassis, pilot burner, pilot enclosure, mesh screen if present, or any other metal object. C.  Ignitor gap is too large. Verify gap of igniter to right side of pilot hood. The gap should be approximately .17 in. or 1/8 in. (3 mm).2. Pilot won’t light, there is no noise or spark.A.  No power, transformer installed incorrectly or depleted batteries. Verify that transformer is installed and plugged into module. Check voltage of transformer at connection to module. Acceptable read-ings of a good transformer are between 6.4 and 6.6 volts AC.  Bat-tery power supply voltage must be at least 4 volts.  If below 4 volts, replace batteries.B.  A shorted or loose connection in wiring confi guration or wiring har-ness.Remove and reinstall the wiring harness that plugs into module. Verify there is a tight fi t. Verify pilot assembly wiring to module. Re-move and verify continuity of each wire in wiring harness.  Replace any damaged components.C.  Improper wall switch wiring. Verify that 110-120 VAC power is “ON” to junction box.D.  Module not grounded. Verify black ground wire from module wire harness is grounded to metal chassis of appliance.3. Pilot sparks, but Pilot will not light. A.  Gas supply. Verify that incoming gas line ball valve is “open”. Verify that inlet pressure reading is within acceptable limits.B.  Ignitor gap is too large. Verify gap of igniter to right side of pilot hood. The gap should be approximately .17 in. or 1/8 in. (3 mm).C.  Module is not grounded. Verify module is securely grounded to metal chassis of appliance.D.  Pilot valve solenoid.  Verify that 1.5 to 1.8 VDC is supplied to pilot solenoid from module.  If below 1.5 volts, replace module.  If 1.5 volts or greater, replace valve.
57Heat & Glo  •   6000CMOD-IPI, 8000CMOD-IPI  •  2241-900 Rev. i  •  4/13Troubleshooting (continued)Symptom Possible Cause Corrective Action4. Pilot lights but contin-ues to spark, and main burner will not ignite. (If the pilot continues to spark after the pilot fl ame has been lit, fl ame rectifi cation has not occurred.)A.  A shorted or loose connection in fl ame sensing rod. Verify all connections to wiring diagram in manual. Verify connections underneath pilot assembly are tight. Verify fl ame sense or igniter wires are not grounding out to metal chassis, pilot burner, pilot enclosure or screen if present, or any other metal object.B.  Poor fl ame rectifi cation or contaminated fl ame sensing rod.  With fi xed glass assembly in place, verify that fl ame is en-gulfi ng fl ame sensing rod on left side of pilot hood.  Flame sensing rod should glow shortly after ignition.  With a multi-meter, verify that current in series between module and sense lead is at least 0.14 microamps. Verify correct pilot orifi ce is installed and gas inlet is set to pressure specifi -cations. Polish fl ame sensing rod with fi ne steel wool to remove any contaminants that may have accumulated on fl ame sensing rod.C.  Module is not grounded. Verify module is securely grounded to metal chassis of ap-pliance.  Verify that wire harness is fi rmly connected to the module.D. Damaged pilot assembly or contami-nated fl ame sensing rod. Verify that ceramic insulator around the fl ame sensing rod is not cracked, damaged, or loose. Verify connection from fl ame sensing rod to white sensor wire. Polish fl ame sens-ing rod with fi ne steel wool to remove any contaminants that may have accumulated on fl ame sensing rod. Verify continuity with a multi-meter with ohms set at lowest range. Replace pilot if any damage is detected.  E.  Module. Turn ON/OFF rocker switch or wall switch to OFF position. Remove ignitor wire “I” from module. Place ON/OFF rocker switch or wall switch in ON position. If there is no spark at “I” terminal module must be replaced. If there is a spark at “I” terminal, module is fi ne.
Heat & Glo  •   6000CMOD-IPI, 8000CMOD-IPI  •  2241-900 Rev. i  •  4/135816 16 Reference Materials   A.  Appliance Dimension DiagramDimensions are actual appliance dimensions. Use for reference only. For framing dimensions and clearances refer to Section 5.Figure 16.1  Appliance Dimensions-6000 Models     ABCDEFRONT VIEWTOP VIEWLEFT SIDE RIGHT SIDEFGHIJKLOPGAS LINE ACCESSQRNLocation Inches MillimetersJ 21 533K 11-11/16 297L 28-1/2 724M 14-1/4 362N 8-1/2 216O 2-7/8 73P 8-1/2 216Q1 25R 40-7/8 1038Location Inches MillimetersA 41 1041B 36-1/8 918C 33-1/2 851D 34-5/8 879E 2-1/4 57F 9-11/16 246G 26-7/8 683H 6 dia 152I 39-7/8 1013
59Heat & Glo  •   6000CMOD-IPI, 8000CMOD-IPI  •  2241-900 Rev. i  •  4/13Figure 16.2  Appliance Dimensions-8000 Models     Location Inches MillimetersJ 21 533K 11-11/16 297L 35-1/2 901M 17-3/4 451N 8-1/2 216O 2-7/8 73P 8-1/2 216Q1 25R 42-7/8 1089Location Inches MillimetersA 48 1219B 43-1/8 1096C 35-1/2 902D 36-5/8 930E 2-3/8 60F 9-15/16 252G 28-7/8 734H 6 152I 41-7/8 1064TOP VIEWJKLMNLEFT SIDEOGAS LINE ACCESSPABCDFRONT VIEWQREFGHIRIGHT VIEW
Heat & Glo  •   6000CMOD-IPI, 8000CMOD-IPI  •  2241-900 Rev. i  •  4/1360B.  Vent Components DiagramsFigure 16.2  DVP vent components Pipe Effective LengthInches MillimetersDVP4 4 102DVP6 6 152DVP12 12 305DVP24 24 610DVP36 36 914DVP48 48 1219DVP6A 3 to 6 76 to 152DVP12A 3 to 12 76 to 30510-1/2 in.(267 mm)10-7/8 in.(276 mm)45°7-3/8 in.(187 mm)11-3/8 in.(289 mm)1-1/4 in. (32 mm)9-1/4 in.(235 mm)13-1/4 in.(337 mm)1/2 in.  TYPDVP90ST (90° Elbow) 10 in.(254 mm)10 in.(254 mm)1 in.(25 mm)12 in.(305 mm)14 in.(356 mm)1 in.(25 mm)8 in.(203 mm)6 in.(152 mm)10 in.(254 mm)1- 1/2 in.(38 mm)5 in.(127 mm) 12 in.(305 mm)UPDVP-HVS (Vent Support) DVP-WS (Wall Shield Firestop)DVP-FS (Ceiling Firestop)DVP45 (45º Elbow)DVP Pipe (see chart)EffectiveHeight/Length4-7/8 in.(124 mm)(13 mm)AssembledHeight: 24 in./610 mmDiameter: 10 in./254 mmDVP-AS2
61Heat & Glo  •   6000CMOD-IPI, 8000CMOD-IPI  •  2241-900 Rev. i  •  4/13DVP-HPC1 DVP-HPC2DVP-TRAP1 DVP-TRAP2DVP-TRAPK2DVP-TRAPK1DVP-TRAPHorizontal Termination Cap15-1/8 in.(384 mm)12 in.(305 mm)8 in.(203 mm)MaxEffectiveLengthNote: Heat shields MUST overlap by a minimum of 1-1/2 in. (38 mm). The heat shield is designed to be used on a wall 4 in. to 7-1/4 in. (102 mm to 184 mm) thick. If wall thickness is less than 4 in. (102 mm) the existing heat shields must be field trimmed. If wall thickness is greater than 7-1/4 in. (184 mm) a DVP-HSM-B will be required.HeatShieldB.  Vent Components Diagrams (continued)Figure 16.3  DVP vent componentsTerm Cap MinimumEffective Length MaximumEffective LengthTrap1 3-1/8 in.  4-5/8 in.  79 mm 117 mmTrap2 5-3/8 in.  9-3/8 in.137 mm 238 mm
Heat & Glo  •   6000CMOD-IPI, 8000CMOD-IPI  •  2241-900 Rev. i  •  4/136213-1/4 in.(337 mm)24-5/8 in.(625 mm)27-1/2 in.(699 mm)RF6MRoof Flashing Multi-pak31 in.(787 mm)24-5/8 in.(625 mm)13-1/4 in.(337 mm)RF12MRoof Flashing Multi-pakBEKTrap Cap Brick Extension13-3/4 in.(349 mm)5 in.(127 mm)13-3/4 in.(349 mm)Cap ShieldDRC-RADIUS13-7/8 in.(352 mm) 9-1/2 in.(241 mm)14 in.(356 mm)COOL-ADDCap Shield11-5/8 in.(295 mm)5-3/4 in.(146 mm)7-1/8 in.(181 mm)12-1/8 in.(308 mm)DVP-BEK2DVP-HPC Cap Brick Extension13-7/8 in.(352 mm)5 in.(127 mm)11-7/8 in.(302 mm)DVP-TRAPFL Flashing26 in.660 mmDVP-HSM-BExtended Heat ShieldB.  Vent Components Diagrams (continued)Figure 16.4  DVP vent components
63Heat & Glo  •   6000CMOD-IPI, 8000CMOD-IPI  •  2241-900 Rev. i  •  4/13DVP-TB1BasementVent Cap12 in.(305 mm)1-1/2 in.(38 mm)7-3/8 in.(187 mm)14 in.(356 mm)17-3/4 in.(451 mm)7-1/4 in.12 in.305 mm(184 mm)5-1/4 in.(133 mm)12-1/2 in.(318 mm)DVP-TVHWVerticalTermination Cap (Highwind)PVK-80(Not compatible with Intellifire Plus™.)(For use with IPI and DSI appliances only.)14 in.(356 mm)12 in.(305 mm)12-1/8 in.(314 mm)7-1/8 in.(181 mm)8-3/4 in.(222 mm)1-5/8 in.(41 mm)16-7/8 in.(429 mm)DVP-HPCHigh Performance Cap1 in.(25 mm)14 in.(356 mm)3/8 in. (10 mm)1 in. (25 mm)7-1/4 in.(184 mm)7-3/4 to 10-3/8 in.(197 to 264 mm)DVP-FBHTFireBrickTermination CapB.  Vent Components Diagrams (continued)Figure 16.5  DVP vent components
Heat & Glo  •   6000CMOD-IPI, 8000CMOD-IPI  •  2241-900 Rev. i  •  4/1364B.  Vent Components Diagrams (continued)DVP-HRC-SSDVP-HRC-ZC-SSHORIZONTAL TERMINATION CAP13 in.(330 mm)15 in.(381 mm)8-1/8 in.(206 mm)10-7/8 in.276 mm10-1/2 in.267 mm3°87°Effective Length5-3/4 to 8-3/8 in.146 to 213 mm 5-1/2 in.140 mm 8-3/8 in.213 mmFigure 16.6   Vent ComponentsFire Risk.   •   When using DVP-HRC-SS and DVP-HRC-ZC-SS termination caps on top vented fi replaces, a 6 inch minimum vertical vent section is required before installing fi rst elbow.   WARNINGOptional Wire HarnessDESCRIPTION PART NUMBER10 ft. PV Wire Harness PVI-WH1020 ft. PV Wire Harness PVI-WH2040 ft. PV Wire Harness PVI-WH4060 ft. PV Wire Harness PVI-WH6080 ft. PV Wire Harness PVI-WH80100 ft. PV Wire Harness PVI-WH100PVI-SLPPower Vent InlineSLP-LPCSLP Low Profi le CapNote:  Wire harnesses required to power the PVI-SLP connect to the appliance and are ordered separately from PVI-SLP. Contact your dealer to order.16 IN.406 mm15 IN.(381 mm)16-11/16 IN.(424 mm)9-3/16 IN.(233 mm)4-1/2 IN.114 mm16-11/16 IN.424 mm13-5/8 IN.(346 mm)12-1/2 IN.(318 mm)12-1/2 IN.318 mm20-3/4 IN.527 mm13-5/8 IN.346 mm
65Heat & Glo  •   6000CMOD-IPI, 8000CMOD-IPI  •  2241-900 Rev. i  •  4/13B.  Vent Components Diagrams (continued)Figure 16.7  SLP Series Vent Components      8-3/4 in.222 mm6-1/2 in.165 mm6-5/8 in.168 mm6 in.152 mm6-1/2 in.165 mm6-5/8 in.168 mm9-7/8 in.251 mm6-1/2 in.165 mm9-1/4 in.235 mmSLP4545° ElbowSLP9090° ElbowEffectiveHeight/LengthSLP PIPESLP-HVSHorizontal Pipe SupportSLP-FSCeiling Firestop SLP-WSWall Shield FirestopDVP-SLP24AdapterEffective Height/LengthPipe inches mmSLP4 4 102SLP6 6 152SLP12 12 305SLP24 24 610SLP36 36 914SLP48 48 1219SLP6A 2 - 6 51 - 152SLP12A 2 - 12 51 - 305
Heat & Glo  •   6000CMOD-IPI, 8000CMOD-IPI  •  2241-900 Rev. i  •  4/1366B.  Vent Components Diagrams (continued)Figure 16.8  SLP Series Vent Components      SLK-SNKDSnorkelTermination CapSLP-TVHWVerticalTermination CapSLP-CCS-BKCathedral Ceiling Support Box-BlackSLP-DCF-BKCeiling Firestop BlackSLP-WT-BKWall Thimble-BlackDVP-2SLAdapter26 in.660 mmDVP-HSM-BExtended Heat ShieldSLP-TRAPHorizontal Termination Cap15-1/8 in.(384 mm)Note: Heat shields MUST overlap by a minimum of 1-1/2 in. (38 mm). The heat shield is designed to be used on a wall 4 in. to 7-1/4 in. (102 mm to 184 mm) thick. If wall thickness is less than 4 in. (102 mm) the existing heat shields must be field trimmed. If wall thickness is greater than 7-1/4 in. (184 mm) a DVP-HSM-B will be required.HeatShieldTerm Cap MinimumEffective Length MaximumEffective LengthTrap1 3-1/8 in.  4-3/4 in. 79 mm 121 mmTrap2 5-1/4 in.  9-1/4  in.133 mm 235 mm8 in.(203 mm)12 in.(305 mm)MaxEffectiveLength
67Heat & Glo  •   6000CMOD-IPI, 8000CMOD-IPI  •  2241-900 Rev. i  •  4/13Service PartsBeginning Manufacturing Date: Aug 2010 Ending Manufacturing Date: ActiveIMPORTANT: THIS IS DATED INFORMATION. When requesting service or replacement parts for your appliance please provide model number and serial number. All parts listed in this manual may be ordered from an authorized dealer. Stockedat DepotITEM DESCRIPTION COMMENTS PART NUMBER1 Non-Combustible Board 2166-1362 Refractory Bracket Qty 2 req 2241-1153 Rock Fixture Assembly 2241-040 Y4 Base Pan Assembly 2241-0154 Base Pan Back 2241-1144 Base Pan Front 2241-1014 Pilot Hood 2241-1174 Pilot Shield Stainless 2241-1165 Burner Assembly  NG 2241-007 YLP 2241-008 Y6 Glass Refractory, Back 2241-2007 Glass Refractory, Sides Qty 2 req 2241-2018 Glass Retainer Clips Pkg of 25 060-235-25 Y9 Surround Assembly 2166-01910 Glass Assembly GLA-6000G Y11 Junction box 4021-013 YAdditional service part numbers on following page. 4/1336” Gas Fireplace - DV6000CMOD-IPI12345678911104.14.24.34.4C. Service Parts
Heat & Glo  •   6000CMOD-IPI, 8000CMOD-IPI  •  2241-900 Rev. i  •  4/1368Service PartsBeginning Manufacturing Date: Aug 2010 Ending Manufacturing Date: ActiveIMPORTANT: THIS IS DATED INFORMATION. When requesting service or replacement parts for your appliance please provide model number and serial number. All parts listed in this manual may be ordered from an authorized dealer. Stockedat DepotITEM DESCRIPTION COMMENTS PART NUMBER1 Non-Combustible Board 2170-1362 Refractory Bracket Qty 2 req 2241-1153 Rock Fixture Assembly 2241-040 Y4 Base Pan Assembly 2242-0154 Base Pan Back 2242-1144 Base Pan Front 2242-1014 Pilot Hood 2241-1174 Pilot Shield Stainless 2241-1165 Burner Assembly  NG 2242-007 YLP 2242-008 Y6 Glass Refractory, Back 2242-2007 Glass Refractory, Sides Qty 2 req 2242-2018 Glass Retainer Clips Pkg of 25 060-235-25 Y9 Surround Assembly 2170-01910 Glass Assembly GLA-950TR Y11 Junction box 4021-013 YAdditional service part numbers on following page. 4/1342” Gas Fireplace - DV8000CMOD-IPI12345678911104.14.24.34.4
69Heat & Glo  •   6000CMOD-IPI, 8000CMOD-IPI  •  2241-900 Rev. i  •  4/13Service PartsBeginning Manufacturing Date: Aug 2010 Ending Manufacturing Date: ActiveIMPORTANT: THIS IS DATED INFORMATION. When requesting service or replacement parts for your appliance please provide model number and serial number. All parts listed in this manual may be ordered from an authorized dealer. Stockedat DepotITEM DESCRIPTION COMMENTS PART NUMBER12.1 Shutter Bracket Assembly 2118-121 Y12.2 Pilot Assembly, NG 2090-012 YPilot Assembly, LP 2090-013 Y12.3 Pilot Bracket 2241-10912.4 3-Hole Grommet 2118-42012.5 Valve Bracket 2118-10412.6 Flex Ball Valve Assembly 302-320A Y12.7 Valve, NG 2166-302 YValve, LP 2166-303 Y12.8 Male Connector Pkg of 5 303-315/5 Y12.9 Bulkhead  w/FlexTube 7000-156 Y12.10 Control Module, Gray 2166-306 Y12.11 Wire Harness 2166-304 Y12.12 Switched DC Regulator 2166-305 Y12.13 Jumper Wire 2187-198 Y12.14 Thermostat Wire Assembly 2118-170 YOrifi ce, NG (#40C) 6000CMOD-IPI 582-840 YOrifi ce, LP (#55C) 582-855 YOrifi ce, NG (#35C) 8000CMOD-IPI 582-835 YOrifi ce, LP (#54C) 582-854 YAdditional service part numbers on following page.6000CMOD-IPI, 8000CMOD-IPI12.212.3 12.112.1312.1212.1112.1012.912.812.712.612.512.1412.4#12 Valve Assembly
Heat & Glo  •   6000CMOD-IPI, 8000CMOD-IPI  •  2241-900 Rev. i  •  4/1370Service PartsBeginning Manufacturing Date: Aug 2010 Ending Manufacturing Date: Active6000CMOD-IPI, 8000CMOD-IPIIMPORTANT: THIS IS DATED INFORMATION. When requesting service or replacement parts for your appliance please provide model number and serial number. All parts listed in this manual may be ordered from an authorized dealer. Stockedat DepotITEM DESCRIPTION COMMENTS PART NUMBERBattery Pack** 2166-323 Y**Fuse for battery pack can be sourced locally, not a warranty item. Specs are 500mA~10A 3/4" longFlue Restrictor 385-128Gasket Assembly2166-081Includes Vent, Seal Cap, Burner Neck, Shutter Bracket, Manifold and Valve Plate gasketsGlass Latch Assembly Pkg of 2  386-122A/2 YMedia, Standard, 7 lb bags Clear (Qty 2 req) 4065-111Media (Optional 14 LB bag)Amber MEDIA-AMBER-14Black MEDIA-BLACK-14Cobalt (Blue) MEDIA-COBALT-14Touch Up Paint TUP-GBK-12Conversion Kit, NG 6000CMOD-IPI N/AConversion Kit, LP LPKI-6CM YConversion Kit, NG 8000CMOD-IPI N/AConversion Kit, LP LPKI-8CM YPilot Orifi ce, NG 593-528 YPilot Orifi ce, LP 593-527 YRegulator, NG NGK-DXV-50 YRegulator, LP LPK-DXV-50 Y
71Heat & Glo  •   6000CMOD-IPI, 8000CMOD-IPI  •  2241-900 Rev. i  •  4/13D. Contact InformationPlease contact your Heat & Glo dealer with any questions or concerns. For the location of your nearest Heat & Glo dealer, please visit www.heatnglo.com.- NOTES -________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________Printed in U.S.A. -  Copyright 2013DO NOT DISCARD THIS MANUALNOTICE•  Leave this manual with party responsible for use and operation.• Important operating and maintenance instructions included.•  Read, understand and follow these instructions for safe installation and operation.Heat & Glo, a brand of Hearth & Home Technologies 7571 215th Street West, Lakeville, MN 55044www.heatnglo.comThis product may be covered by one or more of the following patents: (United States) 5601073, 5613487, 5647340, 5890485, 5941237, 6006743, 6019099, 6053165, 6145502, 6374822, 6484712, 6601579, 6769426, 6863064, 7077122, 7098269, 7258116, 7470729, 8147240 or other U.S. and foreign patents pending.2000-945B

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