Hitachi Kokusai Electric America AT1251 250W UHF ATSC Transmitter User Manual AT71K0 1 Owner s Manual
Hitachi Kokusai Electric America LTD 250W UHF ATSC Transmitter AT71K0 1 Owner s Manual
Exhibit D Users Manual per 2 1033 c3
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| Document ID | 1920143 |
| Application ID | 56oihtHdDT3ldGmNNZUBag== |
| Document Description | Exhibit D Users Manual per 2 1033 c3 |
| Short Term Confidential | No |
| Permanent Confidential | No |
| Supercede | No |
| Document Type | User Manual |
| Display Format | Adobe Acrobat PDF - pdf |
| Filesize | 73.87kB (923410 bits) |
| Date Submitted | 2013-03-19 00:00:00 |
| Date Available | 2013-03-19 00:00:00 |
| Creation Date | 2013-03-05 15:50:39 |
| Producing Software | Microsoft® Office Word 2007 |
| Document Lastmod | 2013-03-05 15:50:39 |
| Document Title | AT71K0-1 Owner’s Manual |
| Document Creator | Microsoft® Office Word 2007 |
Linear Industries, Inc. AT71-250 Owner’s Manual February 2013 AT71-250 Transmitter Owner’s Manual User Notices and WARNINGS USER NOTICES IT IS VERY IMPORTANT TO READ THIS MANUAL PRIOR TO OPERATION OF THIS TRANSMITTER! Notice 1 The transmitter main operating voltage setting is marked on the rear of the AT71-250 chassis. Notice 2 The transmitter operating frequency is set from the factory. Notice 3 For adjusting the RF output power setting a qualified technician should always employ the use of an RF Wattmeter and a calibrated dummy load. Notice 4 Should accident or injury occur to the personnel engaged in the installation, operation, or service of the equipment, they should seek proper medical attention. It is advisable that such personnel have familiarity with first-aid practices. Notice 5 For technical support please call the Linear technical support customer service line at 847/428-5793 ext. 105. Notice 6 The technical information presented on this manual is sole intellectual propriety of Linear Industries, Inc. Reproduction of this document in full or partial is prohibited without written authorization. This document is legally protected by the copyright laws. © Linear Industries, Inc. All Rights Reserved 2/38 AT71-250 Transmitter Owner’s Manual WARNING! THE VOLTAGES AND CURRENTS IN THIS EQUIPMENT ARE DANGEROUS. PERSONNEL MUST, AT ALL TIMES, OBSERVE SAFETY WARNINGS, INSTRUCTIONS, AND ANY LOCAL REGULATIONS. THIS OWNER’S MANUAL IS INTENDED AS A GENERAL GUIDE FOR TRAINED AND QUALIFIED PERSONNEL WHO ARE AWARE OF THE DANGERS THAT ARE INHERENT IN THE HANDLING AND OPERATION OF POTENTIALLY HAZARDOUS ELECTRICAL AND ELECTRONIC CIRCUITS. IT IS NOT THE INTENT OF THIS MANUAL TO PROVIDE A COMPLETE SET OF SAFETY INSTRUCTIONS OR PRECAUTIONS THAT SHOULD ALREADY BE UNDERSTOOD BY TRAINED OR EXPERIENCED PERSONNEL IN USING THIS OR OTHER TYPES AND FORMS OF ELECTRONIC EQUIPMENT. THE INSTALLATION, OPERATION, AND MAINTENANCE OF THIS EQUIPMENT INVOLVE RISKS TO PERSONNEL AND ALSO TO THE EQUIPMENT. LINEAR, INC. SHALL NOT BE RESPONSIBLE FOR INJURY OR DAMAGE THAT IS THE RESULT OF IMPROPER PROCEDURES OR USE BY INDIVIDUALS IMPROPERLY TRAINED OR LACKING THE KNOWLEDGE TO PERFORM ASSOCIATED TASKS. ALL LOCAL CODES FOR BUILDING, SAFETY, FIRE, OR RELATED STANDARDS MUST BE OBSERVED. CONSULT LOCAL AUTHORITIES FOR THE STANDARDS FOR THE AREA OR REGION WHERE THE EQUIPMENT WILL BE INSTALLED AND PUT IN USE. WARNING! AT ALL TIMES DISCONNECT AC/MAIN POWER BEFORE OPENING COVERS, DOORS, ENCLOSURES, PANELS, OR PROTECTIVE SHIELDS THAT EXPOSE LIVE CIRCUITS. NEVER PERFORM MAINTENANCE, MAKE ADJUSTMENTS, OR SERVICE THE EQUIPMENT WHEN ALONE OR FATIGUED. WARNING! IF ELECTROLYTIC OR OIL FILLED CAPACITORS ARE UTILIZED IN THE EQUIPMENT AND THE COMPONENT APPEARS LEAKY, OR IS BULGING, OR IF THE CASE OR COVERING OF THE COMPONENT APPEARS DAMAGED OR DISTRESSED, ALLOW SUFFICIENT TIME FOR THE UNIT TO COOL OR FULLY DISCHARGE BEFORE SERVICING. SERVICING HOT OR LEAKY CAPACITORS CAN CAUSE A RUPTURE OF THE CASE AND POSSIBLE INJURY. © Linear Industries, Inc. All Rights Reserved 3/38 AT71-250 Transmitter Owner’s Manual Returns and Exchanges Equipment (Damaged or undamaged) should not be returned unless written approval and a Merchandise Return Authorization (MRA Number) is received from your Linear Sales representative or Linear Customer Service. Special shipping instruction will be provided which will assure proper handling. The circumstances and reasons for the return must be included in the request for return. Equipment that is special or “custom” ordered may be not returnable. In situations where return or exchange is at the request of the customer a restocking fee may be charged. All returns must be sent freight prepaid and properly insured by customer. When communicating with Linear please refer to your Order or Invoice Number. Unpacking Use care when unpacking the equipment. First perform a visual inspection of the item(s) to determine if any damage occurred during shipment. Be sure to retain all the shipping materials (crates and boxes or cartons) until such time that it has been determined that the received equipment arrived undamaged. Find all PACKING LISTS and keep them to assist in locating and identifying any components or assemblies that may have been removed for shipping and might need to be reinstalled in the equipment. Make sure that all shipping straps, supports and packing materials are completely removed from the equipment prior to initialization and use. © Linear Industries, Inc. All Rights Reserved 4/38 AT71-250 Transmitter Owner’s Manual AT71-250 General Description 1. INTRODUCTION AT71-250 is a 250W UHF ATSC Digital Broadcast Transmitter. It uses state-of-the-art technology of transmission of the digital signal for TV broadcast. It carries an intelligent digital control using microcontrollers, which allows for remote supervision in real time of all transmitter functionality. All operations of the AT71-250 is carried-out through a keypad and digital display, located on the front panel, including access to all the readings, alarms and configurations. The RF amplification system constitutes one drawer of up to 300W rms comes with an independent power supply and supervision function. The FCC Mask filter is installed on the top of the cabinet (not shown on the pictures below). Figure 1: AT72-250 - Front View © Linear Industries, Inc. All Rights Reserved 5/38 AT71-250 Transmitter Owner’s Manual Figure 2: AT72-250 - Rear View Figure 3 - AT71-250 - Block Diagram © Linear Industries, Inc. All Rights Reserved 6/38 AT71-250 Transmitter Owner’s Manual 2. Main Features Via the 4 lines x 40 columns display keypad located at the front panel it is possible to manage, configure all functions of the equipment and each one of the RF power drawer. Via the hyper-terminal it is also possible to manage, configure all of the functions of the transmitter. Digital Filter, type Finite Impulse Power (FIR) built-in at the 8VSB Modulator. Automatic non linear pre-correction. Automatic linear equalization. Built in oscillators synthesized via serial-PLL, locked at a 10MHz OCXO reference or external equivalent reference, e.g. GPS signal. The UHF RF power amplifier was implemented with LDMOS transistors, operating highly linearly at higher gain under high efficiency and absolute controlled thermal conditions. Automatic control over the quiescent operational electrical current value on the RF main power transistors, under temperature variations. Self-protection against over-current on the RF main power amplifiers. Each RF power module carries its own +50 volts full bridge type switching power supply. Automatic Level Control (ALC) control, which keeps the RF on-channel output level constant, even with a +3 dB overall system gain variation. System fault indication shown on the front panel, including current and past alarms log. Low noise, variable speed fans for the air cooling system. Modular design, built with SMD (Surface Mounted Devices), easing the maintenance and service. Outstanding overall field system performance. 19” rack cabinet. © Linear Industries, Inc. All Rights Reserved 7/38 AT71-250 Transmitter Owner’s Manual 3. AT71-250 stage-by-stage 1. 2. 3. 4. 1 Digital Exciter 1 RF power drawer Output FCC mask filter RF Sampler 4 General Description by stage 4.1 Digital Exciter, model AT8001. The digital exciter unit is also the control and monitoring system for the entire transmitter. 8VSB Modulador IF/UHF Up Converter Power Supply RF Amplifier Master Control Unit The AT8001 input is a single BNC connector that may receive either an ASI or SMPTE310M transport stream. The modulation process follows ATSC A/53E recommendation, and is a complex modulation process generating identical phase-modulated orthogonal IF carriers, (I) and (Q) at frequency of 18.833916 MHz. Both (I) and (Q) modulated carriers are routed into the IF/UHF up-converter. The local oscillator is a synthesized time-based PLL via an internal OCXO (Oven Controlled Crystal Oscillator) at 10MHz reference, or an equivalent one external reference, e.g. a GPS signal. The on-channel modulated signal is routed to the RF amplifier, a class A highly linear amplifier with enough head room to accommodate future signal amplitude expansion during the non-linear pre-correction process. The AT8001 output delivers a variable 100mW max RF output level, (+20dBm) at the desired UHF channel, driving the RF power amplifiers line-up. The Master Control Unit (MCU) of the unit is embedded in the AT8001. The MCU interacts with all functionality present within the equipment. It further interfaces externally via a keypad and an LCD display. The MCU receives information proceeding from several modules, as the DTV modulator, UpConverter, RF amplifiers, RF samples and the administration of passwords. Via keypad it is possible to read and program the power level delivered by the transmitter. Major changes on the transmitter configuration are possible with factory assistance. © Linear Industries, Inc. All Rights Reserved 8/38 AT71-250 Transmitter Owner’s Manual The AT8001 is factory-set in one of four (4) optional versions. Depending upon the version it is possible set the operation with 2 types of non-linear pre-correction, mask filter equalization and/or ATSC set of 13 measurements on the RF signal demodulated. 4.2 300 watts RF power amplifier The main power amplification system is built with 1 RF power drawer. The drawer carries a set of 3 fans, switching power supply, 3 RF pallets, an intermediate power amplifier, a removable (plug-in) control system based on microcontrollers and includes a hyper-terminal interface. The use of the hyper-terminal interface allows the operator to adjust the quiescent RF transistor’s current via software. It is also possible to retrieve data information regarding RF transistor current variations as a function of the temperature variation. Further, it is possible to collect valuable system information related with the RF drawer serial number, embedded software name and version, direct and reverse RF power readings, one-by-one RF transistor current readings, and detailed descriptions about current and past alarms. 4.3 RF Power Sensor. RF sample. RF samples associated with the direct and reverse RF power are detected with this unit, and converted to proportional DC readings. These 2 DC levels are routed to the MCU located in the exciter where they are processed and displayed on the LCD screen. The processing of this analog information manages the RF power delivered by the transmitter, increasing or reducing it as part of the automatic level control (ALC) and is a part of the automatic linearization/equalization of the transmitter. The RF samples are available in two points in the RF path (line-up), BEFORE and AFTER the RF output filter. The second set of RF samples is the last element on the transmitter line-up, directly connected to the output transmission and antenna system. 4.4 Output Mask Filter The UHF RF channel output filter is a tunable band-pass six pole elliptical synthesis type filter. This filter reduces the unwanted spurious and harmonics signals inherent in the RF amplification process. The filter bandwidth and attenuation specifications are two important components that help the transmitter to meet the FCC an ATSC A/53E specification recommendation. © Linear Industries, Inc. All Rights Reserved 9/38 AT71-250 Transmitter Owner’s Manual 4.5 Power Supplies All power transmitter supplies are full bridge switching power supplies. Each drawer includes a total of two power supplies, each with its own individual shut-down commands. These power supplies are in constant communication with its respective drawer control unit. The communication collects and distributes the voltage value (+50V nominal) and the electrical instantaneous current values in Ampere. The normal mains value for all power supplies is 208Vac. The three different models present on this transmitter are: 5. AT71-250 - 250W UHF ATSC/8VSB Transmitter - Technical Specifications Electrical Main Consumption Power Factor Correction, FPC. Signal Input Transport Stream Input Input Data Rate External Reference Signal Input Connector Reference Input Connector RF Modulation Mode IF Channel Bandwidth Test Signal Frequency Range Frequency Step Symbol Rate Digital/Analog Converter Both Linear and Non-Linear Pre-Correction at factory Pilot frequency stability overall Peak to peak frequency response Peak to peak group delay response Phase noise Conducted spurious and harmonics Radiated spurious and harmonics MER (Modulation Error Rate) RF output connector Output sample connector Communication Hyper-terminal Mechanical Dimensions Weight © Linear Industries, Inc. All Rights Reserved 120 VAC, bi phase, 50-60 Hz. 1080 W Included ATSC/MPEG2, compliant to SMPTE310M or ASI 19.39 Mbps (SMPTE / 310M) / 270Mbps (ASI) 10MHz. (0 to +10 dBm). 75Ω (BNC), 50Ω (BNC), 8VSB. 18.833916 MHz. 6MHz. PRBS UHF. C14 to Ch59, (4 bands). 1 Hz. ± 220kHz 10.76 MSymbol/sec. 16 bit Included ±0.3 ppm ≤ 0.2 dB ≤ 20 ns. ≤ -104 dBc/Hz @ 20kHz offset. < -60 dBc, FCC 47 Part 74. < -80 dBc, FCC 47 Part 74. ≥ 33 dB (transmitter output) typical. RS232 (DB-9) 7.13” (H) X 12” (W) X 9” (D) NET: 100 lbs 10/38 AT71-250 Transmitter Owner’s Manual Annex A – AT71-250 Operational Software 1. Introduction The DTV transmitter AT71-250 provisions: (a) measurements, (b) configurations, (c) alarms, and (d) remote control via microcontrollers. Below is a detailed description about the operational software (configuration and operation) system installed in the AT71-250, located within the AT8001 exciter. Figure 4 AT8001 AT8001 Exciter – Front Panel. 2. Digital Exciter – The Master Control Unit 2.1 Keypad (1) Moves the arrow UP to the next function shown on LCD screen (2) Moves the arrow to the next RIGHT position (3) Moves the arrow DOWN to the next function shown on LCD screen (4) Moves the arrow to the next LEFT position (5) ENTER – Confirms the chosen selection © Linear Industries, Inc. All Rights Reserved 11/38 AT71-250 Transmitter Owner’s Manual (6) ESC – Cancel the selection and return to the previous screen. 2.2. LCD Display To browse over the LCD screen follow the instructions below: Move the arrow Up or Down to the item listed by pressing the (1) or (3) buttons. Main Menu : -> Setup Menu Measurements System Alarms/Log [0000] Remote Access Hit ENTER. Remarks: Please note that all screens are assigned a 4 digit number on the top-right of the LCD screen. These numbers, represents the screen position on the command menu. 2.3. Signaling Besides the LCD screen and the command keypad, the front panel of AT8001 also shows a set of 4 LED’s. These LED’s when ON indicate: POWER ON – Energy is present. SYNC. LOSS – The INPUT transport stream is not present. CURRENT ALARM – One or more alarm situations are occurring. PAST ALARM – Alarm log screen. 3. Initialization: The first screen that appears when powering ON the transmitter is: Linear Industries Inc. AT7001 – ATSC 8VSB Digital Exciter Channel: ___ Output Power: _ __._ [W] DD/MM/YY HH:MM:SS © Linear Industries, Inc. All Rights Reserved 12/38 AT71-250 Transmitter Owner’s Manual After pressing any key on the keypad, the next screen that appears is: Main Menu : Setup Menu Measurements -> System Alarms/Log [0000] Remote Access (It is always possible to return to the initial LCD screen by pressing the ESC key) After 5 minutes the initial LCD screen is shown. 4. Measurement System Table Measurements Menu Indications POWER TRANSPORT STREAM Measurements SubSet Indications Forward Reflected Voltage ALC Transport Stream Data Packets Rate Null Packets Rate FIFO Occupation (%) POWER RF AMPLIFIERS DRAWER EXCITER POWER SUPPLY Description Measure the Direct Power Measure the Reversa Power Measure the ALC control voltage Shows the INPUT transport stream protocol, or none. Measure the input Data Rate: 0 ~ 19,39Mbps Measure Nulls packages: 0 ~ 19,39Mbps 0 ~ 100% +50V Power Supply for the RF power drawer. RF Forward Power per each drawer. CURRENT TEMPERATURE +15V +8V Voltage +3V +27V COMMUNICATION STATUS COMMUNICATION POWER SUPPLY MEASUREMENTS 15V 8V Battery © Linear Industries, Inc. All Rights Reserved Measure the electrical current at the drawer Ttemperature measurements +15V voltage power supply measurement +8V voltage power supply measurement +3V voltage power supply measurement +27V voltage power supply measurement Indicate the communication status among the RF drawer and the MASTER Control Unit. +15V voltage power supply measurement + 8V voltage power supply measurement +15V voltage battery measurement 13/38 AT71-250 Transmitter Owner’s Manual To access the menu above, see item 4.1 below: 4.1. Transmitter Power Measurements Main Menu : Setup Menu -> Measurements System Alarms/Log [0000] Remote Access Access Measurements Measurements : -> Power Transport Stream Drawer [2000] Exciter Power Supply Communication Status Power Supply Access Power and hit ENTER Hit key “3” to view the other screens that are part of this menu. Transmitter Power Measurements : [2100] Programmed: Forward: ____ [W] Reflected: ____ [W] ALC Reference Voltage : __.____ [V] Hit ESC key to return to the prior screen. © Linear Industries, Inc. All Rights Reserved 14/38 AT71-250 Transmitter Owner’s Manual 4.2. Transport Stream related measurements To gather information about the status of the incoming transport stream, follow the instructions below, starting on the main menu screen: Main Menu : Setup Menu -> Measurements System Alarms/Log [0000] Remote Access Access Measurements Measurements : Power -> Transport Stream Drawer [2000] Exciter Power Supply Communication Status Power Supply Select Transport Stream and hit ENTER Transport Stream Measurements: Transport Stream : Data Packets Rate : Null Packets Rate : [2200] FIFO Occupation (%): Hit ESC key to return to the prior screen. © Linear Industries, Inc. All Rights Reserved 15/38 AT71-250 Transmitter Owner’s Manual 4.3. RF Power Drawer Measurements For each RF Power Module it is possible to measure: (a) electrical current, (b) RF delivery power, (c) temperature. Hit the ESC key to return to the measurements screen menu, or return to the main menu screen and select measurements. Measurements : Power Transport Stream -> Drawer [2000] Exciter Power Supply Communication Status Power Supply Select Drawer and presses ENTER. Drawer Measurements : -> Power Current Temperature [2300] Select Power and presses ENTER Drawer Power Measurements : Drawer : <__/__> 32V Power Supply: ___.__ [V] Forward Power: ___.__ [W] [2310] To select a specific drawer, press the keys “2” or “4”. Drawer Measurements : Power -> Current Temperature [2300] Select Current and press ENTER. Drawer Current Measurements : [2320] Drawer : <__/__> ^More Modules^ -> Mod. 1 I1: __._ A Mod. 1 I2: __._ A Mod. 2 I1: __._ A Mod. 2 I2: __._ A Mod. 3 I1: __._ A Mod. 4 I1: __._ A Excit. I1: __._ A © Linear Industries, Inc. All Rights Reserved Mod. 3 I2: __._ A Mod. 4 I2: __._ A Excit. I2: __._ A 16/38 AT71-250 Transmitter Owner’s Manual Press ESC to return to the Drawer Measurements screen. Drawer Measurements : Power Current -> Temperature [2300] Select Temperature and press ENTER Drawer Temperature Measurements : [2330] Drawer : <__/__> Exciter: 0.0 °C ^°F^ Mod.1: 0.0 °C Mod.3: 0.0 °C Mod.2: 0.0 °C Mod.4: 0.0 °C Press ESC to return to the Measurements screen. Measurements : Power Transport Stream Drawer [2000] -> Exciter Power Supply Communication Status Power Supply Select Exciter Power Supply and press ENTER Exciter Power Supply : -> +15V : OK +8V : Fail +3V : OK [2300] +27V : Fail Use the Up and Down keys, 1 and 3, to check the voltage status on the DTV exciter. To return to the Main Menu press ESC key. © Linear Industries, Inc. All Rights Reserved 17/38 AT71-250 Transmitter Owner’s Manual 4.4 Communication among RF drawer From the LCD screen it is possible to conduct and view a diagnostic check of the communication link between the master control unit and each one of the RF power amplifier drawer. Press ESC, to the Main Menu screen, and then to the screen [2000] is reached, as below: Measurements : Power Transport Stream Drawer [2000] Exciter Power Supply -> Communication Status Power Supply Select Communication Status and press ENTER. Communication Status : P01: OK P02: OK [2500] P03 OK P04: OK Press the ESC key to return to the Main Menu. 4.5 Voltages from the Power Supplies To check the status of the value and presence of the power supplies, start from the Main Menu and select the Measurement [2000] screen. Measurements : Power Transport Stream Drawer [2000] Exciter Power Supply Communication Status -> Power Supply Select Power Supply and press ENTER Power Supply Measurements : 15V : OK [2600] 8V: OK Battery: 12.5 [V] © Linear Industries, Inc. All Rights Reserved 18/38 AT71-250 Transmitter Owner’s Manual Press the ESC key as many times as necessary to return to the main menu. 5. The alarm system An alarm is indicated by one of the 3 red LEDs located on the front panel of the digital exciter. The first LED alarm is for transport stream (TS) absence (SYNC. LOSS). The next LED alarm is for a current malfunction present on the equipment, and requires investigation, (see CURRENT ALARM). The third LED indicates a past alarm (see PAST ALARM). This situation that past alarm, is no longer present. On normal operation, just a green LED is ON, which confirms that the AC input power is present. Once a CURRENT ALARM LED is ON, the origin of the alarm should be investigated. At the Main Menu screen, access the System Alarm/Log. Main Menu : Setup Menu Measurements -> System Alarms/Log [0000] Remote Access Access System Alarms/Log System Alarm/Log -> Current Alarms Alarm Log Drawer Alarms [3000] Clear Alarm Log Select Current Alarms and press ENTER Current Alarms: Alarm List Empty! [3100] The “Alarm List Empty!” means the alarm is no longer present. © Linear Industries, Inc. All Rights Reserved 19/38 AT71-250 Transmitter Owner’s Manual Press ESC to return to the System Alarms/ Log menu System Alarm/Log Current Alarms -> Alarm Log Drawer Alarms [3000] Clear Alarm Log Access the Alarm Log and press ENTER screen to find out if all existing alarms, current alarms, and also the past alarms. Alarm Log: [3200] -> ! 25/03/08 10:55:29 Log Cleared -> ! 28/03/08 20:19:05 LO Lock Fail -> # 28/03/08 20:22:43 LO Lock Fail The symbol '!' is an indication that the alarm is current, (LED ON for alarms) with date and time of its occurrence. The symbol '#' is an indication that any alarms are no longer present, (LED ON for past alarm, LED OFF for current alarms), and the date and time mark when it ceased to occur. The alarm log keeps up to 100 registers. The Clear Alarm Log if selected, erases the alarm log registers and then registers on the date and time when the registers were erased. On the table below is shown all possible alarms, generated on the Digital Exciter and the associated suggested action to cease its occurrence. © Linear Industries, Inc. All Rights Reserved 20/38 AT71-250 Transmitter Owner’s Manual Alarm Message Alarm Description Action Required After Alarm Ceases Sync Loss! Sync loss on the transport stream Alarm LED ON Alarm LED OFF Past alarm LED ON LO Lock Fail! Up-Converter LO PLL unlocked Clock Lock Fail! Fifo Overflow! +15V Fail! +8V Fail! +3V Fail! +27V Fail! Clock at Modulator unlocked Overflow on FIFO at the modulator Lack of +15V. Lack of +8V. Lack of +3V. Lack of +27V. Shut down RF Re-program the PLL Alarm LED ON Alarm LED ON Alarm LED ON Alarm LED ON Alarm LED ON Alarm LED ON Returns to the last RF level ------------------------------------------------------------------------------------------------------------------------------------------------- 5.1 Drawer Alarms On the System Alarm/Log screen it is possible to check and review all alarms, current and past, on each one of RF power drawer. From the Main Menu screen select system alarm/log, screen [3000]. Main Menu : Setup Menu Measurements -> System Alarms/Log [0000] Remote Access Select System Alarms/Log and ENTER System Alarm/Log Current Alarms Alarm Log -> Drawer Alarms [3000] Clear Alarm Log © Linear Industries, Inc. All Rights Reserved 21/38 AT71-250 Transmitter Owner’s Manual Select Drawer Alarms and press ENTER. Drawer Alarms: -> Current Alarms Past Alarms [3300] Select Current Alarms and press ENTER to check current alarms Drawer : <__/__> Current Alarms: [3310] Alarm List Empty! Use the keys (4) or (2) to select one among many RF power drawer. Press key ESC to return to the previous screen, Drawer Alarms. On the screen [3320], press the keys (4) or (2) to select the drawer. Drawer : <__/__> Past Alarms: [3320] Alarm List Empty! 6. Setup The SETUP screens allow the selection and changes on the configuration parameters, and also operational parameters. See below all possible operations under the SETUP menu. Items on the SETUP menu Description Power Setup Program the RF output power level Frequency Setup Program the RF UHF Channel of the transmitter Image Frequency Suppression TX Balance, eliminated the image frequencies band LO Leakage Suppression Reduces the LO undesirable spurious Pre-Correction Enable and Disable the pre-correction circuitry Pilot Level Adjust the pilot level [ -2.048 ~ +511] Time and Date Setup Set time and date Password Setup © Linear Industries, Inc. All Rights Reserved Password configuration 22/38 AT71-250 Transmitter Owner’s Manual 6.1 Output Power Setup Starting from the Main Menu Main Menu : -> Setup Menu Measurements System Alarms/Log [0000] Remote Access Select Setup Menu and press ENTER Setup Menu : -> Power Setup Frequency Setup Image Frequency Suppression [250] LO Leakage Suppression Pre-Correction Modulation Settings Time and Date Setup Password Setup Transmitter Setup Select Power Setup and press ENTER Power Setup : Output: 1300 [W] [1100] Program: 1300 [W] To reach the desirable output power level, press the key (2), to increase the power or (4) to decrease the power. Once the desirable power level is adjusted, press ENTER for software acknowledgement, otherwise the change will not become effective. © Linear Industries, Inc. All Rights Reserved 23/38 AT71-250 Transmitter Owner’s Manual 6.2 Channel Frequency Setup The channel frequency change is illustrated here, but it is a parameter that cannot be changed by the operator in the field. It is factory adjusted only. Starting at the setup menu screen [250]: Setup Menu : Power Setup -> Frequency Setup Image Frequency Suppression [250] LO Leakage Suppression Pre-Correction Modulation Settings Time and Date Setup Password Setup Transmitter Setup Select Frequency Setup and press ENTER Frequency Setup : -> Channel : Offset Model [1200] Select Channel and press ENTER Channel Setup : [1210] Channel : ___ Offset: + __.___ kHz Center Frequency: ____ .______ MHz Pilot Frequency : ____ .______ MHz Press ESC to return to Frequency Setup. Frequency Setup : Channel : -> Offset Model [1200] Select Offset and press ENTER Frequency Offset Adjustment: Frequency Offset: +__.____kHz [1220] The offset can be configured within 1Hz steps, in a ± 65536 Hz scale. © Linear Industries, Inc. All Rights Reserved 24/38 AT71-250 Transmitter Owner’s Manual Press ESC to return to the Frequency Setup screen. Frequency Setup : Channel : Offset -> Model [1200] Select Model and press ENTER Transmitter Model Selection: Transmitter Model: AT7xxx [1230] Press ESC to return to the Setup Menu Setup Menu : Power Setup Frequency Setup -> Image Frequency Suppression [250] LO Leakage Suppression Pre-Correction Modulation Settings Time and Date Setup Password Setup Transmitter Setup Select Image Frequency Suppression and press ENTER. 6.3 Image Frequency Suppression This software feature adjusts numerical values related with the amplitude and phase optimized for maximum image frequency suppression on the superior side band spectrum region. An RF sample for monitoring purposes must be taken before the output mask filter. The amplitude values are shown in dB, and the phase related values ar shown in degress. Image Frequency Suppression: -> I Amplitude : [dB] Q Amplitude: [dB] I Phase ◦ Q Phase © Linear Industries, Inc. All Rights Reserved [1300] ◦ 25/38 AT71-250 Transmitter Owner’s Manual Press ESC to return to the Setup Menu. Setup Menu : Power Setup Frequency Setup Image Frequency Suppression [250] -> LO Leakage Suppression Pre-Correction Modulation Settings Time and Date Setup Password Setup Transmitter Setup Select LO Leakage Suppression and press ENTER. 7.4 LO Leakage Suppression An RF sample for monitoring purposes must be taken before the output mask filter. An ideal voltage on the range of –60 [mV] and +60 [mV] should be seek, and will cancel the LO leakage for the main RF amplifiers LO Leakage Suppression: -> I Offset : [mV] Q Offset: [mV] [1300] Using the keys, it’s possible to activate or deactivate the linear and non-linear pre-correction. ON: Activate Pre-correction OFF: Deactivate Pre-correction 7.5 Pre-correction adjustment Press ESC to return to the Setup Menu. Setup Menu : Power Setup Channel Setup Image Frequency Suppression [250] LO Leakage Suppression -> Pre-Correction Pilot Level Time and Date Setup © Linear Industries, Inc. All Rights Reserved 26/38 AT71-250 Transmitter Owner’s Manual Select Pre-Correction and press ENTER Pre-Correction Setup: -> Linear Non-Linear [250] Select Linear and press ENTER Linear Pre-Correction: Linear Pre-correction: on/off [1510] Press ESC to return to Pre-correction Setup. Pre-Correction Setup: Linear -> Non-Linear [250] Select Non-Linear and press ENTER Non-Linear Pre-Correction: -> Non-Linear Pre-correction: on/off Scale: -300 ~ +300 [1520] The scale listed on the screen above, is related with how intense the pre-correction will act over the ATSC signal on the modulator. 7.6 Modulation Settings On this screen option is possible to turn on and off the modulation process. It is also possible adjust the pilot level rating from -2048 to +511. Press ESC up to the SETUP MENU screen. Setup Menu : Power Setup Frequency Setup Image Frequency Suppression [250] LO Leakage Suppression Pre-Correction -> Modulation Settings Time and Date Setup Password Setup Transmitter Setup © Linear Industries, Inc. All Rights Reserved 27/38 AT71-250 Transmitter Owner’s Manual Select Modulation Settings and press ENTER. Modulation Settings : Modulation : on/off Pilot Level offset : +0000 (-2.048 to 511) [1600] 7.7 Time and date configuration Press ESC up to Setup Menu screen. Setup Menu : Power Setup Frequency Setup Image Frequency Suppression [250] LO Leakage Suppression Pre-Correction Modulation Settings -> Time and Date Setup Password Setup Transmitter Setup Select Time and Date Setup and press ENTER Time and Date Setup: [1700] Time: HH:MM Date: 25/02/11 DD/MM/YY To program the date and time, use keys 2 and 4.To change between the parameters, use keys 1 and 3. 7.8 Password Setup A valid password is composed by 4 number, that will than become the standard password for the equipment. The keys 1 e 3, set the arrow heard underwriting on each one of the 4 password position. The 1 and 3 keys increase or decrease the numerical value of the chosen position. Once you reach this screen, it is just possible to leave it after the password be choose. Please follow the sequence below for a complete understanding of the password setup process. © Linear Industries, Inc. All Rights Reserved 28/38 AT71-250 Transmitter Owner’s Manual Press ESC key up to activate the SETUP MENU screen: Setup Menu : Power Setup Frequency Setup Image Frequency Suppression [250] LO Leakage Suppression Pre-Correction Modulation Settings Time and Date Setup -> Password Setup Transmitter Setup Access to the Password Setup Password Setup: -> Enable / choose new password Disable password [1800] To enable the password or set a new one, select Enable / choose new password. New Password: [1810] 0 0 0 0 Write new password 8. Remote system supervision (Tele-supervision) All the parameters associated with the transmitter such us: RF Power Level Power Supply voltage readings Alarms, and Other functional parameters Can be monitored on two possible ways: Via Front Panel – Local access via LCD screen and keypad, as shown on this section, it is possible configure, change functions and monitor performances. © Linear Industries, Inc. All Rights Reserved 29/38 AT71-250 Transmitter Owner’s Manual Using a PC local or remote access via Ethernet. 8.1 IP Configuration Start from the Main Menu Main Menu : Setup Menu Measurements System Alarms/Log [0000] -> Remote Access Select Remote Access and press ENTER Remote Access: -> IP Address Subnetwork Mask Gateway [3000] Select IP Address and press ENTER. IP Address: [4100] 192.168.100.018 Configure the IP using the keys 1 or 3 and 2 or 4. 8.2 Mask Configuration Press ESC up to the Remote Access screen Remote Access: IP Address -> Subnetwork Mask Gateway 3000] Select Subnetwork Mask and press ENTER Subnetwork Mask: 192.168.100.018 [4200] Configure the Mask using the keys 1 or 3 and 2 or 4. © Linear Industries, Inc. All Rights Reserved 30/38 AT71-250 Transmitter Owner’s Manual 8.3 Gateway Configuration Press ESC up to the Remote Access screen Remote Access: IP Address Subnetwork Mask -> Gateway [3000] Access Gateway and press ENTER Gateway: [4300] [4300] 192.168.100.018 Configure the gateway address using 1 or 3 and 2 or 4. © Linear Industries, Inc. All Rights Reserved 31/38 AT71-250 Transmitter Owner’s Manual 300W UHF ATSC Power Amplifier Drawer Model GV4790 Functional Description The drawer GV 4790 is a UHF broadband power amplifier unit, air-cooled, designed to provide up to 300 Wrms ATSC. © Linear Industries, Inc. All Rights Reserved 32/38 AT71-250 Transmitter Owner’s Manual Below is the block diagram of the drawer. MOD 4782: RF Driver, +24Vdc. The RF Driver is a UHF broadband amplifier. (See the technical specs below). It is assembled in an aluminum basis that is silver finishing and firmly attached to the air cooled heat sink. The RF driver printed circuit board and the mechanical base of the transistors are welded on the same aluminum base plate. This arrangement insures the excellent heat transfer performance and RF grounding at the same time. The set of assembled components constitutes the kit CIM 3754. This set is composed by 2 stages of amplifiers on the UHF band. The first stage is composed by two transistors named PD57006, connect on quadrature topology. The second stage is also composed by two transistors named MRFE6S9060N also connected in quadrature. This module has built in a circuit for reading the temperature. The reading is sent to the control circuitry via software. © Linear Industries, Inc. All Rights Reserved 33/38 AT71-250 Transmitter Owner’s Manual MOD 4782 - Technical specifications: Parameter Input Impedance Frequency Range Input Connector Input Return Loss Gain Phase Output Power Output Impedance Output Return Loss Output Connector Power Supply Specification 50 Ohms 470 to 806 MHz SMA-F >20dB 24dB to 30dB 70° to 120° at 570MHz Up to 50W (ATSC) 50 Ohms >20dB SMA-F +24V MOD 4792: UHF divider 1:2 This module is a broadband passive design. No adjustment is required. Its divide equally the incoming RF signal in 2. MOD 4714: RF Amplifier, +50Vdc, main device MRF6VP3450H. This module has the final stage of solid stage RF amplifier is set under the push-pull circuit topology. At its RF output it is able to delivery up to 170Wrms ATSC. It is a single stage, and the main solid state device is the transistor named MRF6VP3450H. This module has a highly linear RF transfer characteristic. The module has 2 sets of assembled components, the kit named CIM 3753 and the polarization circuitry kit named CIP 8592, and the CIM 3759 and CIP 8619 for also polarization and for temperature readings. MOD 4714 Technical specifications: Parameter Input Impedance Frequency Range Input Return Loss Gain Phase Output Power Output Impedance Power Supply © Linear Industries, Inc. All Rights Reserved Specification 50 Ohms 470 to 806 MHz 2 to 4dB (push pull) 19dB to 20dB 29° at 570MHz Up to 170W (ATSC) 50 Ohms +50V 34/38 AT71-250 Transmitter Owner’s Manual MOD 4791: 2:1 UHF Combiner The UHF 2:1 combiner is a module operates over the all UHF band from 470 to 806 MHz, without adjustments. Moreover, it has an internal low pass filter mainly designed to reduce the 3rd harmonic components generated by the amplification chain. It also has a power level detector circuit, reading the values of direct (FWD) and reverse power (REF). A directional coupler built in on the same hardware structure It also has a directional coupler circuit responsible for providing a sample of the signal after the amplification before the output mask filter. The RF signal out from this sample is intended to be used as a RF sample for the non-linear precorrection system. MOD 4812: DC/DC 2kW Power Supply The 4812 module is a DC / DC converter with +370 Vdc input and +50Vdc output. Its function is to lower the voltage delivered by the AC / DC converter with PFC (Phase Correction Factor) and perform insulation. The circuit topology chosen for this circuitry is the topology named full-bridge, with synchronism performed on the secondary, set up with 4 powers MOSFET’s on the primary of the transformer. The control circuit is assemble on a separate printed circuit board named; CIP 8696. This printed circuit board has a TPO that is used to precisely adjust the nominal voltage of the power supply. The complete module 4812 is composed by the following boards: - Power PCB (DC/DC): CIM 3918 and CIP 8708. - Control PCB: (DC/DC): CIM 3855 and CIP8696. MOD 4812 - Technical Specifications: Parameter Input Voltage Switching Frequency Nominal Output Voltage Nominal Power Max Current Specification 370Vdc 27KHz 50Vdc 3kW 60A MOD 4810: 2kW PFC Power Supply © Linear Industries, Inc. All Rights Reserved 35/38 AT71-250 Transmitter Owner’s Manual The 4810 module is an AC / DC converter having power factor correction (PFC) with input of 180VAC to 240VAC and 370VDC output referenced to AC mains ground (not isolated). The configuration used by this converter topology is named Boost Regulator. This configuration uses one MOSFET, one diode, one coil operation under a 100 KHz switching frequency. This circuit also includes an in rush starting section composed by one relay and thermistors, the function of this circuit is to reduce the start rush current. The in rush circuit control is assemble in a separate printed circuit board, CIP 8673. The module consists of the following boards: - Power Plate (PFC): CIM 3869 and CIP 8709 - Control Board (PFC): CIM 3825 and CIP 8673 MOD 4810 Technical Specifications: Parameter Input Voltage Switching Frequency Nominal Output Voltage Nominal Power Max Current Specification 180Vac to 240Vac 100 KHz 370 Vdc 2kW 5.5A MOD CIM 3747 and MOD CIM 3779: Control Board and Inter-connections Board The main digital control unit board is named CIP 8609. This board digitally manages the control functions of the drawer GV 4790. When used as a Digital-On-Channel-Repeater (Gap-filler) or as a simple repeater, the GV 4790 will be programmed via the RS485 protocol between the control-exciter unit and the drawer itself. The end user can produce set of configurations (program) into the drawer also using the USB port connected to a PC with Hyperterminal. The modules that execute the digital controls are; MOD CIM 3779: dedicated to connections MOD CIM 3747: the control itself. Together they perform the following functions: a. Communication with the external control unit module via RS-485. b. Hyper-terminal measurements and configurations via USB port. c. Digital and Analog measurements readings. d. Adjustments for the idle currents over the RF power transistors. e. Automatic stabilization of the idle currents on the RF power transistors. f. Automatic fan speed control. g. Checking alarms. © Linear Industries, Inc. All Rights Reserved 36/38 AT71-250 Transmitter Owner’s Manual Technical Specifications: Parameter Supply Voltage Consumption Analog Inputs Digital Outputs Analog Outputs Digital Inputs Specification +15V 60mA 22 24 MOD CIM 3765: Interface USB The USB interface board is located on the rear panel of the drawer. It is a USB connection between the control board digital power drawer and a computer. On this board is also mounted bi-color LED signaling drawer power. The front panel LED lights orange during the activation cycle of the power drawer. If no alarms signal were detected this same LED turns lights green. If otherwise, and some alarms signal is present, it starts to blinking in red. CIM 3886 MOD: +24V Power Supply and V & I readings The module 3886 is a circuit CIM which has functions of performing readings of current, voltage. It converts the voltage of +50 V to +24 VDC and also filter the +50 V that is used to power the fans, this +50V DC line is fuse protected. The conversion from +50V to +24V uses an independent circuit (MOD CIM 3906) using the buck regulator topology. This circuit uses 2 power MOSFETs and one coils, operating at the 125kHz switching frequency. This board also has the function of protecting the DC / DC converter (MOD 4812) in case of an overcurrent event. This protection is performed by voltage comparison. When one branch of the sensor network suffers a increase of the current value, the circuit turn its stage and the proction acts immediately. The MOD CIM 3886 is composed of the following boards: - Card readings: CIM 3869 and CIP 8722 - Board DC / DC converter: CIM 3906 and CIP 8680 © Linear Industries, Inc. All Rights Reserved 37/38 AT71-250 Transmitter Owner’s Manual MOD 3886 - Technical Specifications: Parameter Supply Voltage Switching Frequency Nominal Output Voltage Specification +50V 125kHz +50Vdc and +24Vdc MOD CIM 3917: Power Supply for the auxiliary bank of fans This module is a DC / DC converter of +50 Vdc to +24 Vdc, which feeds the bank of auxiliary fans of the drawer GV 4790. It can provide up to 3A. Furthermore, has a PWM circuit that regulates the output voltage at seven different steps, resulting in seven operations speeds avaliable for the bank of fans. This PWM circuit is controlled by software that monitors the junction temperature of the transistor and chooses the best rotation of the fan at that temperature. MOD VENP 4893: Front side bank of fans. This module is the bank of fans locates on the front side of the drawer. It is comprised of four fans 120mm x 120mm/+24 V, which operate in seven different speeds, depending on the junction temperature of the transistor. MOD VENP EXT GV 4790: Auxiliary Bank of Fans. Bank of fans helping fans composed of 2 x (80mm x 80mm)/ +24 V, operating in 7 different speeds, depending on the junction temperature of the transistor. Cooling System The transmitter refrigeration is obtained by forced air ventilation via fans located inside the drawer GV 4790. The cooling system promotes circulation of air inside thereof. The front and back panels with ventilation holes also aid in refrigerating the transmitter, allowing direct exit of air from the device to the environment. © Linear Industries, Inc. All Rights Reserved 38/38
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