Hitachi Kokusai Electric America AT725P 25 Watt UHF ATSC Transmitter User Manual AT725P Owner s Manual

Hitachi Kokusai Electric America LTD 25 Watt UHF ATSC Transmitter AT725P Owner s Manual

Exhibit D Users Manual per 2 1033 c3

                                  Linear Industries, Inc. AT725P                    Owner’s Manual August 2009
                                                AT725P Owner’s Manual    © 2009 Linear Industries, Inc.  All Rights Reserved                                                                          AT725P_OM_08/09                     2/75     Linear AT725P 25W UHF 8VSB-ATSC EXCITER/TRANSMITTER  Owner Manual  Table of Contents   Section 1: General Description,                        Technical Specifications,  Typical Final Test Report   Section 2: Control Unit   Section 3: DTV Modulator   Section 4: Up Converter   Section 5: Power Amplifier   Section 6: Power Supply   Section 7: DC-DC Converter   Section 8: Memory Interface  Annex A: Operational Software Annex B: Checking the LDMOS transistors Annex C: Typical Final Test Report Results
                                                AT725P Owner’s Manual    © 2009 Linear Industries, Inc.  All Rights Reserved                                                                          AT725P_OM_08/09                     3/75    User Notices and WARNINGS    USER NOTICES   IT IS VERY IMPORTANT TO READ THIS MANUAL PRIOR TO OPERATION OF THIS TRANSMITTER!  Notice 1 The transmitter main operating voltage setting is marked on the rear of the AT7350-1 chassis.   Notice 2 The transmitter operating frequency is set from the factory.  Notice 3 For  adjusting  the  RF  output  power  setting  a  qualified  technician  should  always employ the use of an RF Wattmeter and a calibrated dummy load.  Notice 4 Should  accident  or  injury  occur  to  the  personnel  engaged  in  the  installation, operation, or service of the equipment, they should seek proper medical attention.  It is advisable that such personnel have familiarity with first-aid practices.     Notice 5 For technical support please call the Linear technical support customer service line at 847/428-5793 ext. 105.  Notice 6 The technical information  presented on this manual is sole intellectual propriety of Linear Industries, Inc. Reproduction of this document in full or partial is  prohibited without  written  authorization.  This  document  is  legally  protected  by  the  copyright laws.
                                                AT725P Owner’s Manual    © 2009 Linear Industries, Inc.  All Rights Reserved                                                                          AT725P_OM_08/09                     4/75    WARNING!  THE  VOLTAGES  AND  CURRENTS  IN  THIS  EQUIPMENT  ARE  DANGEROUS.  PERSONNEL  MUST,  AT  ALL  TIMES,  OBSERVE  SAFETY  WARNINGS, INSTRUCTIONS, AND ANY LOCAL REGULATIONS.  THIS OWNER’S MANUAL IS INTENDED AS A  GENERAL GUIDE FOR TRAINED AND  QUALIFIED  PERSONNEL  WHO  ARE  AWARE  OF  THE  DANGERS  THAT ARE  INHERENT  IN  THE  HANDLING  AND  OPERATION  OF  POTENTIALLY HAZARDOUS  ELECTRICAL  AND  ELECTRONIC  CIRCUITS.    IT  IS  NOT  THE INTENT  OF  THIS  MANUAL  TO  PROVIDE  A  COMPLETE  SET  OF  SAFETY INSTRUCTIONS  OR  PRECAUTIONS  THAT  SHOULD  ALREADY  BE UNDERSTOOD BY TRAINED  OR EXPERIENCED  PERSONNEL IN  USING THIS OR OTHER TYPES AND FORMS OF ELECTRONIC EQUIPMENT.   THE INSTALLATION, OPERATION, AND  MAINTENANCE OF THIS EQUIPMENT INVOLVE  RISKS  TO  PERSONNEL  AND  ALSO  TO  THE  EQUIPMENT.  LINEAR, INC. SHALL NOT BE  RESPONSIBLE  FOR  INJURY OR DAMAGE THAT  IS THE RESULT  OF  IMPROPER  PROCEDURES  OR  USE  BY  INDIVIDUALS IMPROPERLY  TRAINED  OR  LACKING  THE  KNOWLEDGE  TO  PERFORM ASSOCIATED TASKS.  ALL LOCAL CODES FOR BUILDING, SAFETY, FIRE, OR RELATED STANDARDS MUST  BE  OBSERVED.    CONSULT  LOCAL  AUTHORITIES  FOR  THE STANDARDS FOR THE AREA OR REGION WHERE THE EQUIPMENT WILL BE INSTALLED AND PUT IN USE.     WARNING!  AT  ALL  TIMES  DISCONNECT  AC/MAIN  POWER  BEFORE  OPENING  COVERS, DOORS,  ENCLOSURES,  PANELS,  OR  PROTECTIVE  SHIELDS  THAT  EXPOSE LIVE CIRCUITS.  NEVER PERFORM MAINTENANCE, MAKE ADJUSTMENTS, OR SERVICE THE EQUIPMENT WHEN ALONE OR FATIGUED.  WARNING!    IF  ELECTROLYTIC  OR  OIL  FILLED  CAPACITORS  ARE  UTILIZED  IN  THE EQUIPMENT AND THE COMPONENT APPEARS LEAKY, OR IS BULGING, OR IF THE  CASE  OR  COVERING  OF  THE  COMPONENT  APPEARS  DAMAGED  OR DISTRESSED, ALLOW SUFFICIENT TIME FOR THE UNIT TO COOL OR FULLY DISCHARGE BEFORE SERVICING.  SERVICING HOT OR LEAKY CAPACITORS CAN CAUSE A RUPTURE OF THE CASE AND POSSIBLE INJURY.
                                                AT725P Owner’s Manual    © 2009 Linear Industries, Inc.  All Rights Reserved                                                                          AT725P_OM_08/09                     5/75     Returns and Exchanges  Equipment  (Damaged  or  undamaged)  should  not  be  returned  unless  written approval and a Merchandise Return Authorization (MRA Number) is received from your  Linear  Sales  representative  or  Linear  Customer  Service.    Special  shipping instruction will be provided which will assure  proper handling.  The circumstances and reasons for the return must be included in the request for return.  Equipment that is special or “custom” ordered may be not returnable.  In situations where return or exchange is at the request of the customer a restocking fee may be charged.  All returns  must  be  sent  freight  prepaid  and  properly  insured  by  customer.    When communicating with Linear please refer to your Order or Invoice Number.   Unpacking  Use care when unpacking the equipment.  First perform a visual inspection of the item(s) to determine if any damage occurred during shipment.  Be sure to retain all the shipping materials (crates and boxes or cartons) until such time that it has been determined  that  the  received  equipment  arrived  undamaged.    Find  all  PACKING LISTS  and  keep  them  to  assist  in  locating  and  identifying  any  components  or assemblies  that  may  have  been  removed  for  shipping  and  might  need  to  be reinstalled  in  the  equipment.    Make  sure  that  all  shipping  straps,  supports  and packing materials are completely removed from the equipment prior to initialization and use.
                                                AT725P Owner’s Manual    © 2009 Linear Industries, Inc.  All Rights Reserved                                                                          AT725P_OM_08/09                     6/75   Section 1 – AT725P General Description     1.  General Description  The ATSC DTV exciter model AT725P is part of the ADVANCED TV line, with modular construction to fit in a 19” EIA standard rack and including the following modules:   • 01 Main Control unit - CIM3297  • 01 Keypad - CIM3003  • 01 Display LCD 20 columns x 02 lines - CIM3004  • 01 Memory interface - CIM3535  • 01 1Mbits memory card - CIM3516  • 01 25W RMS UHF/ATSC - Module 4408  • 01 up-Digital Converter - Module 4492  • 01 Power Supply - Module 4401 (versions M110/M220/B220)  • 01 8VSB Modulator and Master Clock Generator - Module 4549  • 01 DC/DC Converter (+2.5V and +5V)   When an AT725P is installed as a TRANSMITTER, a 6 poles elliptical filter is installed at its RF Output. The additional  insertion  loss  is  considered  and  the  unit  is  pre-corrected  and  equalized  accordingly.  In  this application, the  overall  performance  of  the  unit  will  meet  or  exceed  the  FCC  requirements  for  out  of  the channel spurious emission. Please refer to Annex C.  One will also need to perform an operational software operation, to set the unit as TRANSMITTER. Please refer to Annex A, SET CONFIGURATION at page 64.
                                                AT725P Owner’s Manual    © 2009 Linear Industries, Inc.  All Rights Reserved                                                                          AT725P_OM_08/09                     7/75    AT725P Block Diagram:                                          C O N T R O L  U N ITC IM  3 2 9 7(C I P 8 2 3 1 )+8V+15VR E S T A R TR F  O U T2 0W  A M P .T E M P E R A T U R EM A S TE R  C L O C K  L O C K   D E T E C TE X C I T E R   F O R W A R D  P O W E RE X C I T E R   R E F LE C T E D  P O W E R2 0W  E X C I T E R   ID  C U R R E N T  + 32 V  P O W E R  S U P P L Y+ 18 V  P O W E R  S U P P L Y-1 8V  P O W E R  S U P P L Y+ 9V  P O W E R  S U P P L Y+32VO U T P U TCURRENTR E A D IN G+9V-18V+18V+32VF IX O+32VR E A D IN G+18VR E A D IN G-18VR E A D IN G+9VR E A D IN G+32VR E S .P O W E R  S U P P L YM O D U L E  4 40 1110V / 220VM O N O P H A S IC  A N D  B IP H A S ICO N /O F FS W I C T H5 A  /   2 2 0 V1 0 A  /   1 1 0 VF U S E  R E A D IN G SA L A R M S+32VR E S T A R T E D2 0 W  U H F  A T S C  A M P L IF IE RM O D U L E  4 40 8T E M P E R A T U R EA L A R MF O R W A R D  P O W E RR E A D IN GF A NF A NF IL T E RC I M 6 6 7 3+24V+32VF IX OIN O U T8 V S B  M O D U L A T O R  A N D  M A S T E R  C L O C KU H F  U P C O N V E R T E RM O D U L E  4 49 2+18V-18VQINRFO U TS W 2T E M PE N A B L E  Q  D A CE N A B L E  I  D A CC L O C K  D A CD A TA  D A CA L C+32VF IX OIINS W 1E N A B L ED A TA  P L LC L O C K  P L LL O C K  D E TE C TK E Y B O A R DC I M 3 0 0 3LI N E AR   E QU I P A M E N TO S  E L E T R Ô N IC O SD IS P L A YC I M 3 0 0 4S M P T E  INA S I  IN1 0 M H z  R E F  INM O D U L E  4 54 9+32VM O D U L E  4 5 6 7D C  C O N V E R T E R+5V+ 2 .5 V+5V+ 2 .5 V +18V-18VR E F L E C TE D  P O W E RR E A D IN G1 0 M H zO C X OM O D U L E  4 2 8 1R S 2 3 2E X T E R N A LF U N C TIO N SP A IN E L  T R A S E IR ORDE N AC L KD INDOLDM E M O R Y  M E M O R Y  C A R D  C A R D  C IP 8 4 2 1C IP 8 4 2 1M E M O R Y  IN T E R F A C EM E M O R Y  IN T E R F A C EC IP 8 4 3 7C IP 8 4 3 7+5VD C L KA S D IC S  D A T AF R O MC O N T R O L  U N ITRDE N AC L O C K  D INDOM O D U L A TO RC O N T R O L  U N ITD C L KA S D ICSD A T AT O  M E M O R YIN T E R F A C EFig. 1.1: AT725P - Block Diagram
                                                AT725P Owner’s Manual    © 2009 Linear Industries, Inc.  All Rights Reserved                                                                          AT725P_OM_08/09                     8/75   Module 4549   8VSB Modulator section  The  8VSB  modulator  automatically  recognizes  the  incoming  transport  stream,  either SMPTE310M or  ASI. The transport stream  input is a  BNC  connector located  on the rear panel  of  the  unit.  The  modulated  output  signal  of  this  module  is  composed  by  two  IF orthogonal  carriers  termed;  signals  (I)  and  (Q).    The  central  frequency  of  the  8VSB modulated IF signal is 18.83339MHz. The signal processing and modulation performed on this module follows the ATSC recommendation A/53 E.   In this modulator, the in-factory non-linear pre-correction that may be necessary to enhance the  equipment’s  efficiency  and  meet  the  FCC’s  spurious  emissions’  requirements  are performed.  If  an  RF  output  filter  is  required  (AT275P  being  set  up  as  a  transmitter),  the recommended linear equalization is also factory performed in this section.   Master Clock section  The master clock unit generates via PLL and VCO’s type oscillator at 172.16MHz. The PLL loop is locked to a 10MHz reference, externally or internally generated. This signal is the time base for the 8VSB modulator  Module 4492   IF to UHF up-Converter section  The  IF  orthogonal  carriers  (I)  and  (Q)  are  generated  on  module  4549,  (8VSB  Modulator section), and are routed to the up-converter module. The output signal of this module is set on the FCC/UHF operational 6MHz channel of the exciter AT725P.  Internally,  the  modulated  IF  band  mixes with  the  continuous  wave  local  oscillator  LO.  As result  of  this  mixing,  the  IF  translation  to  the  UHF  band  is  performed.  The  LO  is  a  free oscillator, that has its frequency locked via PLL. The  LO/PLL use a 10MHz OCXO (oven controlled crystal oscillator) type, or an external reference.    10MHz reference automatic switching section  Both circuits, the 8VSB modulator and the up-converter share the same source of reference signal  they  need.  The  use  of  the  same  reference  allows  a  perfect  synchronization  and stability during the DTV transmission process.  The internal 10MHz signal is gotten from an OCXO oscillator @ 0.3ppm. The external 10MHz signal can use as reference a GPS signal for instance.
                                                AT725P Owner’s Manual    © 2009 Linear Industries, Inc.  All Rights Reserved                                                                          AT725P_OM_08/09                     9/75   The external reference input is a BNC connector located on the rear panel of the unit. In the absence  of  this  external  source,  automatically the  commutation  for the internal  source  of 10MHz will be made generated by OCXO.    Module 4408   25W UHF band multistage amplifier section  The IF  modulated  signal already  converted into  UHF is  amplified  by  an  UHF  amplifier of 25W. This module uses transistors built with LDMOS technology operating in class AB, with excellent  ratio  between efficiency and  linearity. The  RF  OUT connector  of  the  unit  is  the output of this module.   RF Output sample section  The module 4408’s RF sample, detects the direct and reverse RF power present on the RF OUT  connector  of  the  unit.  These  two  detected  samples  are  then  converted  on correspondent DC levels before being routed to the master control unit, where they will be processed and displayed on the front panel, LCD screen in unit watts.  CIM3297   Control unit card  The digital management of the transmitter of DTV AT725P is made by the control unit card CIM3297. This control unit utilizes an A128 microcontroller programmed in the assembler language, which makes the process data related with the following parameters:   • Alarm of loss of the lock of the PLL of up-converter.  • Alarm of excess temperature of the 25W amplifier.  • Monitor and exhibit the RF direct and reflected powers, out from the 25W amplifier, muting the transmission in case of extreme levels.  • Exhibits of level electrical current, I1 from the main power supply.  • Process and exhibit the voltages generated by the power supplies.  • Set the Up-converter unit with the operational channel and transmitted power level via ALC.   The control unit is directly connected to a keypad and LCD screen both located on the front panel of the exciter AT725P, from where monitoring and parameters can be set. The same functions can be performed via the RS232 communication connection to a HyperTerminal.     Module 4401
                                                AT725P Owner’s Manual    © 2009 Linear Industries, Inc.  All Rights Reserved                                                                          AT725P_OM_08/09                     10/75    Power Supply   The power supply module is a switching power supply type, running on half-bridge topology. It measures and informs the control unit, the current nominal value of the +32volts DC power supply, and also measures the electrical current demanded by the entire exciter. Both the voltage  and  the  current  data  are  routed  to  the  control  unit  card  to  be  processed  and displayed.    AT725P External Interfaces                                                                    Fig.1.2: AT725P Front View                                                                     Fig.1.3: AT725P Rear Panel View 20 X 2 - LCD Screen – Visual Interface for SETUP and MEASUREMENTS Power Switch Command KEYPAD – Interface for readings and data entry. ID Tag External 10MHz Reference Input GND Main Fuse ASI/SMPTE310M Transport Stream Input Internal DB-9      Not Used ON/OFF the air External Functions (DB-9) AC Power Cord RF Output Connector (DB-9) RS232                  Hyper-terminal Interface Hot Air Outlet
                                                AT725P Owner’s Manual    © 2009 Linear Industries, Inc.  All Rights Reserved                                                                          AT725P_OM_08/09                     11/75     AT725P - Modules and Parts Displacement                                                              Fig.1.4: AT725P Modules and Parts displacement      Key Pad CIM3003 RF Power Amplifier                 Module 4408 LCD Screen CIM3004 LUT        Module 3535 DC/DC Converter Module 4567 DC Fan Filter CIM6673 Digital Control Card      CIM3297/CIP8231A +32V Power Supply Module 4401 Ref. 10MHz OCXO Module 4281 Power Switch Fuse & GND Up Converter & Master Clock Module 4492 8VSB Modulator Module 4549
                                                AT725P Owner’s Manual    © 2009 Linear Industries, Inc.  All Rights Reserved                                                                          AT725P_OM_08/09                     12/75    AT725P - 25W UHF ATSC/8VSB Exciter- Transmitter - Technical Specifications   Electrical  Main 110/220 VAC, bi phase, 50-60 Hz. Consumption 400W. Power Factor Correction, FPC. Included Signal Input  Transport Stream Input ATSC/MPEG2, compliant to SMPTE310M Input Data Rate 19.39 Mbps External Reference Signal 10MHz. (0 to +10 dBm). Input Connector 75Ω (BNC), Reference Input Connector 50Ω (BNC), RF  Modulation Mode 8VSB. IF 18.833916 MHz. Channel Bandwidth 6MHz. Test Signal PRBS Frequency Range UHF. C14 to Ch59, (3 bands). Frequency Step 1 Hz. ± 220kHz Symbol Rate 10.76 MSymbol/sec. Digital/Analog Converter 16 bit Linearization Pre-Correction Included Pilot frequency stability overall ± 4.6 ppm. Initial tolerance ± 1.0 ppm. Vs. temperature in operating temperature range (steady state) ± 10 ppb. Holdover 24 hours, full temp. range ± 12 ppb. 24 hours drift (after 30 days) ± 1.0 ppb. Long term stability over 15 years ± 3.5 ppm. Peak to peak frequency response 0.15 dB. Peak to peak group delay response 10 ns. Phase noise ≤ -104 dBc/Hz @ 20kHz offset. Conducted spurious and harmonics < -60 dBc, FCC 47 Part 74. Radiated spourious and harmonics < -80 dBc, FCC 47 Part 74. MER (Modulation Error Rate) ≥ 29 dB (transmitter output) typical. RF output connector N Communication  Hyper-terminal RS232 (DB-9) External Command – ON/OFF (DB-9) Mechanical  Air speed over drawers 25 ft/minute. Dimensions 3UR (H), 19”(W), 26”(D) Weight Gross:  11 Kg
                                                AT725P Owner’s Manual    © 2009 Linear Industries, Inc.  All Rights Reserved                                                                          AT725P_OM_08/09                     13/75   Section 2 – Control Unit    General Functional Description  The DIGITAL CONTROL UNIT is responsible for all the digital management of AT725P exciter-transmitter. Management and operability of the transmission is performed via key pad access located on the front panel or via the RS232 through the hyper-terminal.   Its main attributes include:   •  Management of the alarm of loss of the Lock of the PLL of Up-Converter.  •  Management of the alarm of excess of temperature of the 25W amplifier.  •  Monitor and exhibit the direct and reverse RF power at 25W level. In case of extreme levels, the transmission will shut down. •  Display the main electrical current value, I1, drained from the main power supply.  •  To process and show the power supply voltages.  •  Perform the IF/RF Up-conversion control and transmitted power level control, (ALC).    Control unit block diagram                                                                      Fig.2.1: Control unit general block diagram    CONTROLUNITCIP8231(CIM3297)MICROCONTROLLERDISPLAYCIM3004KEYBOARDCIP8002(CIM3003)EXCITER FORWARD POWER READINGEXCITER REFLECTED POWER READINGEXC.20W ID CURRENT READINGVOLTAGES SUPPLY READINGSRS232 REMOTE CONTROLEXTERNAL FUNCTIONS
                                                AT725P Owner’s Manual    © 2009 Linear Industries, Inc.  All Rights Reserved                                                                          AT725P_OM_08/09                     14/75     The PCB board CIP8231 is called generically the CONTROL UNIT, as it is the main component of the DIGITAL CONTROL UNIT within the AT725P.   Fig.2.1, profiles the main components and connections of the Control Unit.   Fig.2.1 control unit board - CIP8231 (CIM3297)     Fig.2.2. Keypad board - CIP8002 (CIM3003)
                                                AT725P Owner’s Manual    © 2009 Linear Industries, Inc.  All Rights Reserved                                                                          AT725P_OM_08/09                     15/75   Fig.2.3 20 x 2 LCD display board - CIM3004                  CIP8231 Connections   (BK) SW2  PIN 3 –CON 6 –CIP8388 –MOD. 4492 –UHF UPCONVERTER (GR) TEMPERATURE ALARM  PIN 4 –CON-5 –CIP8209 –MOD.4408 –UHF  AMPLIFIER(GY) RESTART  PIN 6 –CON-8 –CIP8111 –MOD. 4401 –POWER SUPPLYCON-1BL7CON-21 99136CON-7 CON-8 CON-91GNDVCCDA1DA2+15VIRQCON-316CON-48CON-581CON-681PA21PA31PA41PA51PA61PA711PA02PA12PA22PA32PA42PA52PA62PA72PB01PB11PB21PB31PB41PB51PB61PB71PB72PB62PB52PB42PB32PB22PB12PB02GNDTXRXPC6PC5GNDA16A15A14A13A12A11A10A09GNDA08A07A06A05A04A03A02A01CI -7LM7805CI-11 2 3TPO-1AJUSTELUM. DISPLAYXTAL1114SCLSDAPM4PM3PJ1PJ016MHz DTRCTSRXTXGNDRTSDCDCON-1116CON-1017J1 VMBDM INMC34064LM358CI -4MCS12A128BMCS12A128BMC9S12A128BQ1BCX53CON-1211.DS229..RS232RS485J4J5.DS229CI -6CI-2.CI-3.(GY) DATA PLL  PIN 6 –CON-3 –CIP8388 –MOD. 4492 –UHF UPCONVERTERABGND(WH) RX RS232  PIN 2 –CON DB9 RS232 –REAR PANEL(RD) TX RS232  PIN 3 –CON DB9 RS232 –REAR PANEL(SH) GND RS232  PIN 5 –CON DB9 RS232 –REAR PANEL(WH) GND  PIN 1 –CON-6 –CIP8388 –MOD. 4492 –UHF UPCONVERTER(BL) +15V  PIN 1 –CON-13 –CIP8111 –MOD. 4401 –POWER SUPPLY (GR) +8V  PIN 1 –CON-11 –CIP8111 –MOD. 4401 –POWER SUPPLY(YL) ENABLE QDAC  PIN 8 –CON 6 –CIP8388 –MOD.4492 –UHF UPCONVERTER (GY) SW1  PIN 4 –CON 6 –CIP8388 –MOD.4492 –UHF UPCONVERTER(OR) CLOCK DAC  PIN 7 –CON-6  –CIP8388 –MOD.4492 –UHF UPCONVERTER (OR) LD CLOCK GENERATOR  PIN 1 –CON-7 –CIP8358 –MOD. 4549 –8VSB MODULATOR (BK) DATA OUT  PIN 3 –CON-2 –CIP8357 –MOD. 4549 –8VSB MODULATOR (BR) ENABLE PLL  PIN 5 –CON-3 –CIP8388 –MOD. 4492 –UHF UPCONVERTER (YL) CLOCK PLL  PIN 7 –CON-3 –CIP8388 –MOD. 4492 –UHF UPCONVERTER (VL) LOCK DETECT  PIN 8 –CON-3 –CIP8388 –MOD. 4492 –UHF UPCONVERTER(OR) DATA IN  PIN 2 –CON-2 –CIP8357 –MOD.4549 –8VSB MODULATOR (RD) MODULATOR CLOCK  PIN 4 –CON-2 –CIP8357 –MOD.4549 –8VSB MODULATOR (GR) MODULATOR ENABLE  PIN 5 –CON-2 –CIP8357 –MOD.4549 –8VSB MODULATOR (VL) MODULATOR READ  PIN 6 –CON-2 –CIP8357 –MOD.4549 –8VSB MODULATOR (VL) DATA DAC  PIN 6 –CON-6  –CIP8388 –MOD.4492 –UHF UPCONVERTER (YL) TX ON  PIN 3 –CON DB9 –REAR PANEL(RD) ENABLE IDAC  PIN 9 –CON 6 –CIP8388 –MOD. 4492 –UHF UPCONVERTER (YL) BACK LIGHT DISPLAY  POINT A –LCD DISPLAY–CIM3004(YL) CS MEMORY  PIN 4 –CON-2 –CIP8437 –MEMORY INTERFACE(YL) ROW1_KEYBOARD  PIN 1 –CON-3 –CIP8002 –KEYBOARD(BL) LINE1_KEYBOARD  PIN 6 –CON-3 –CIP8002 –KEYBOARD(GY) ROW3_KEYBOARD  PIN 3 –CON-3 –CIP8002 –KEYBOARD(OR) DCLK_MEM  PIN 6 –CON-2 –CIP8437 –MEMORY INTERFACE(OR) LINE3_KEYBOARD  PIN 4 –CON-3 –CIP8002 –KEYBOARD(WH / RD) ALC  PIN 2 –CON-6 –CIP8388 –MOD. 4492 –UHF UPCONVERTER (RD) ASDI_MEM  PIN 5 –CON-2 –CIP8437 –MEMORY INTERFACE(VL) DATA_MEM  PIN 3 –CON -2–CIP8437 –MEMORY INTERFACE(RD) +32V OUTPUT VOLTAGE READING  PIN 5 –CON-8 –CIP8111 –MOD. 4401 –POWER SUPPLY (OR) +32V OUTPUT CURRENT READING  PIN 1 –CON-7 –CIP8111 –MOD. 4401 –POWER SUPPLY (BL) +15V READING  PIN 2 –CON-8 –CIP8111 –MOD. 4401 –POWER SUPPLY (BR) TEMPERATURE READING  PIN 5 –CON-6 –CIP8388 –MOD. 4492 –UHF UPCONVERTER (BL) FORWARD POWER READING  PIN 1 –CON-5 –MOD. 4408 –UHF AMPLIFIER(WH) GND INPUT EXTERNAL  PIN 5 –CON-DB09 –PANEL(GY) REFLECTED POWER READING  PIN 2 –CON-5 –MOD. 4408 –UHF AMPLIFIER(GR) +8V READING  PIN 1 –CON-8 –CIP8111 –MOD. 4401 –POWER SUPPLY(BK) -15V READING  PIN 3 –CON-8 –CIP8111 –MOD. 4401 –POWER SUPPLY (BK) LINE2_KEYBOARD  PIN 5 –CON-3 –CIP8002 –KEYBOARD(BR) ROW2_KEYBOARD  PIN 2 –CON-3 –CIP8002 –KEYBOARD                                   Fig.2.4: CIP8231- the control unit board - components and connections.
                                                AT725P Owner’s Manual    © 2009 Linear Industries, Inc.  All Rights Reserved                                                                          AT725P_OM_08/09                     16/75   The function of the CIP8231 board can be described in the following parts:   ➢ The integrated circuit CI-4 (A128) is a 16 bit microcontroller programmed to perform the total management functions of the equipment. This component is programmed in the factory by a numeral designation and its current associated software version. The software version corresponds  to  any  updates  that  the  control  software  may  receive  in  the  future  for  the CIP8231 board.   ➢ The analogical readings function: All available analogical readings are sent via the connector CON-9 on the CIP8231 board. Analogical readings include the following parameters:   • Direct power – 25W Amplifier. • Reverse power - 25W Amplifier.  • (+9V) - Power supply. • (+18V) - Power supply. • (-18V) - Power supply. • (+32V) - Power supply.  • (I1) – the main power supply drain electrical current.  All  these  seven  analogical  information  are  sent  to  microcontroller  CI-4,  where  they  are  first digitalized and then processed. The software of this microcontroller establishes that the nominal value of the readings is 4Volts, that is, in connector CON-9 the reading information will have to be of 4V in the way to express nominal values of each readings at the LCD display located at the front panel of the equipment.   On each module of the equipment that generates some type of control-analogical information, there  is  an  associated  test  point.  When  during  the  calibration  process  external  instruments measurements indicate the correct nominal value for that function, a trimmer is adjusted in such way that the voltage on the test point is set on +4Volts.   On the test point associated with reflected power, if the voltage becomes higher than +4Volts, the control unit will process this event as an alarm. This will occur every time that the reverse power exceeds 10% of the direct power.    Alarm detection   In case of substitution of the CI-4 or even the entire PCB CIP8231, it is mandatory to inform the factory prior replacement, the programming identification number that is clearly indicated at the CI-4 body.
                                                AT725P Owner’s Manual    © 2009 Linear Industries, Inc.  All Rights Reserved                                                                          AT725P_OM_08/09                     17/75   For  the  listed  alarms  below,  the CIP8231 control  unit  board shuts down  the  transmission  by making  the  ALC  voltage  0Volts  at  the  up-converter  module,  4492.  For  more  details  see  the power control description on the next page.   The possible alarms to be interpreted by the CIP8231 are:  •  Lack of lock voltage of the PLL at the Up-converter - Module 4492.  •  Excessive temperature of the 25W UHF amplifier - Module 4408 – (above 65ºC). •  Excessive reverse power (above +4V at CON-9).  •  Overflow of the FIFO in the 8VSB modulator (informing for communication between microcontroller and modulator).  •  Lack of synchronism of the transport stream, MPEG.  •  Presence of not programmed hardware (it can appear in the warm-up phase of the equipment).  •  Imperfections  associated  with  the  generation  of  the  master  clock  signal  in  the modulator 8VSB - Module 4549.   The alarms above reach the connectors CON-4, CON-5 and CON-6 at the CIP8231 board as digital information.   The microcontroller (CI-4) receives the alarm(s) information, processes them into the system, and the software makes the decision to incapacitate the transmission or not.   The presence of +5V in the pins of alarm of connectors CON-4 and CON-6 and, therefore, in connector  CON-5  means  that  the  status  of  alarms  is  empty  and  the  transmitter  operates normally.  In  the  event  of  one  of  these  points  of  alarm  falls  for  a  value  below  of  +5V,  being generally the zero, the microcontroller inhibits the transmission.   The  alarms  generated  in  the  system  are  displayed  as  -  alarms  -  in  the  Master  Control  Unit window (MCU) on the front of the AT650P. The corresponding identification symbol of alarms is “*” for current alarms - CURRENT - or “#” for old alarms - PAST. In the occurrence of an alarm “*” in Alarms the transmission automatically will be inhibited. When the causing problem of the identified  alarm  “*”  is  resolved,  the  “#”  symbol  will  appear  and  the  transmission  will  return (slowly) to its full power. To erase old alarm records, key “CLR.ALL” in the  MCU panel of the AT725P, or in the hyper-terminal (keyboard key “1”).     Communication with 8VSB modulator  The  CIP8231  board  makes  the  communication  with  the  8VSB  modulator  -  Module  4549  - through a set of serial interface gates, (SPI). These connections are present on the pins 2 to 5 on the connector CON-3 and also on pins 5 and 6 of CON-5 connector.
                                                AT725P Owner’s Manual    © 2009 Linear Industries, Inc.  All Rights Reserved                                                                          AT725P_OM_08/09                     18/75   The communication between the CIP8231 board and the 8VSB modulator module 4549 has the objective to make the reading and the configuration of determined parameters of this module, as for  example,  the  adjustment  of  the  pilot  programming  stream,  or  the  8VSB  signal,  and adjustment of the rejection of superior lateral band.   Setting the FCC/UHF operational channel  The programming of operational channel of the equipment is made on the CIP8231board. Out from this board the generated channel code will program the up-converter - Module 4492 - for one determined UHF canal of/ATSC. This  stream of  information is composed by data, clock, and enabling code, and are present at pins 1, 2 and 3 of CON-4 connector on CIP8231 board.   The control board sends the right channel operational information to program de fraction-base PLL  circuit  at  CIP8388,  which  will  synthesize  the  local  oscillator  frequency  suitable  for  the desired channel.    All  time  that  the  equipment  is  turned  on,  the  CIP8231  board  automatically  makes  the programming of the PLL at the module 4492.   It is important to remember that the initial programming that CIP8231board sets for the exciter AT725P is made in the up converter is factory procedures. These programming procedures are made in the act  of  the configuration  of the equipment  and although to be  done  it  saw panel frontal (keypad and display), they are not accessible to the end user.   In turn, the module 4492 sends to CIP8231 board, the lock detected information, as response that the PLL circuitry is in lock and ready for operation. This information is packaged as voltage level of approximately of +3,6V and is routed to the pin 5 of CON-4 connector CON-4 on the CIP8231  board.  The  absence  of  this  voltage  will  trigger  the  lock  alarm  that  will  cause  the reduction to 0 of the RF power of the module and at the same time will be signaled in the LCD display located in the front panel of the exciter.    RF power control   The programming of transmitted power made by the end user, and can be made via the front panel. The CIP8231 board converts this digital input programming information into analogical level of voltage. This voltage is then sent to the up converter of the exciter. This specific voltage level is called as ALC REFERENCE VOLTAGE or trellis voltage, being shown in the LCD digital display as V.P. Adj.   The trellis voltage is directly proportional to the RF power level at the output the exciter, that is, higher the trellis voltage higher the exciter RF power level. The typical value of trellis voltage when the transmission is under the normal rated power is between 3V and 4V.
                                                AT725P Owner’s Manual    © 2009 Linear Industries, Inc.  All Rights Reserved                                                                          AT725P_OM_08/09                     19/75    For some failures, or malfunctions, the power control is responsible for the immediate action to reduce  to  zero  the  RF  power  level  of  transmission  that  is,  zeroing  the  trellis  voltage,  in  the following situations:   • Lack of Lock of the PLL of the UP Converter - Module 4492.  • Temperature of the UHF Amplifier of - Module 4408 - above 65°C  • Imperfection in the generation of master clock in the 8VSB modulator - Module 4549.   When the equipment is turned on and the warm up period starts, around 5 seconds, the exciter reaches the nominal RF power value. This period of time, is also known as SLOPE UP time, it is the time necessary for the trellis voltage increases from its initial 0V up to its the corresponding value to set the programmed RF power level at the output of the exciter.   Programming the off-set operational frequency  The AT725P exciter is factory adjusted in a given FCC/UHF operational channel, under ATSC standard  8VSB  modulation  process,  and  no  off-set  is  set.  This  channel  can  or  not  suffers change  in  its  off-set  frequency,  under  the  end  user  discretion.  The  offset  can  shift  the  RF channel band up to 30 kHz, in 1Hz increments. The shift of frequency can increase or decrease the start frequency of the band of the UHF channel. The offset is programmed at the CIP8231 board, and acts at the up-converter module 4492, on the pins 1, 2, 3 at CON-4 connector.  All time that the equipment is turned on, the CIP8231 board automatically re-confirms the last set  of  programmed  data  at  the  4492  up-converter  module.  It  is  important  to  say  that programming instructions generated by the CIP8231 board of the exciter are initially set via the keypad/LCD screen located on the front panel of the exciter. However, those are procedures set on the factory and, therefore, not accessible to the user.   +32V power supply ON/OFF control.  The CIP8231 board sends to the power supply, module 4401, a command to switch it ON. It is a +5V level command. It is present at pin 6 on CON-3 connector.  The absence of this command voltage will make that the power supply module 4401 stops to supply the switched +32V line, which feeds the 25W UHF amplifier module 4408. The others voltages generated by other power supplies are always present during the exciter operation.    Serial communication RS232   The  access  to  CIP8231  board  is  possible  made  through  a  PC  that  has  the  Windows  Hyper Terminal. Located on the rear panel of the exciter there is a DB9 connector tag as RS232.
                                                AT725P Owner’s Manual    © 2009 Linear Industries, Inc.  All Rights Reserved                                                                          AT725P_OM_08/09                     20/75   This  connector  is  linked  to  connector  printed  circuit  connector  CON-10,  located  at  CIP8231 board.   Keypad – CIP8002 board   The CIP8002 board contains five key bottoms SW1 to SW5, located on the front panel of the exciter. This board is a matrix of electrical ON/OFF contacts. The responses are made available at the CON-3 connector.      LCD - CIM3004 board  CIM3004 board is a LCD - Liquid Crystal Display - of 20 columns for 02 lines. The luminosity of deep (back light) of this display is made by CIP8231 board that sends +5V between the  test point  termed  A+  (yellow  wire)  and  ground  test  point  termed  K-  (white  wire).  The  multi-way connector CON-2 receives the pin-to-pin from the CIP8231 board. The trimmer TPO-1 present at CIP8231 board controls the intensity of the characters of the display and the jumper J1, also present at CIP8231 board, must be set on the R61 position, if is desirable that the LCD back light stays ON all time.
                                                AT725P Owner’s Manual    © 2009 Linear Industries, Inc.  All Rights Reserved                                                                          AT725P_OM_08/09                     21/75    Section 3 – 8VSB Modulator and Master Clock  Module 4549   Introduction  The Module 4549 is composed by an 8VSB MODULATOR including an IF pre-correction circuitry CIP8357 board (CIM3510) and also a MASTER CLOCK UNIT, CIP8358.  Each one of these printed circuit boards are located below of one out of the two lateral covers of module 4549, as it shows the drawing of external connections of this module.               (a)      (b)   Fig.3.1: Module 4549, (a) top view, (b) connectors, from rear panel Internal 10MHz TCXO ref. input 10MHz OCXO ref. output to Up Converter 172MHz Master Clock 8VSB IF Modulated - 18.8339 MHz  IF (I) carrier IF (Q) carrier 8VSB Modulator Section Master Clock Section Transport Stream Input 10MHz External Reference Input
                                                AT725P Owner’s Manual    © 2009 Linear Industries, Inc.  All Rights Reserved                                                                          AT725P_OM_08/09                     22/75       General Functional Description  The module 4549 can be break down in 2 printed circuit boards. This section describes the 8VSB modulator only.  These  boards  are  physically  located  below  of  each  side  of  the  top  covers,  as  shown  on the  figure below:   CIP8412 board - 8VSB Modulator/Pre-corrector.  The CIP8412 is part of the Module 4549. It is the 8VSB modulator that process the transport stream (TS) that carries up to 4 broadcast programming including, audio, video  and  data.  All  information compressed and multiplexed in a MPEG2 format.    Fig.3.2: CIP8412 – 8VSB Modulator Block Diagram  The 8VSB channel modulator inserts the forward error correction, (FEC), into the transport stream MPEG2. The modulator follows the ATSC standard A/53 annex D.    CIP8412 board  - general functional description  The  input  transport  stream  signal  to  be  modulated  must  be  either  ASI  or  SMPTE310M  format  at  with 19.39Mbps of bit rate, and with 800mVpp @ 75 ohms. The ASI/SMPTE 310M input is located on the rear panel by a BNC connector.  First the circuit to recover the clock rate is used to perform the protocol interface. After that there is a rate equalization of the transport stream, TS, performed by the insertion or delete of the null packets, at the end the symbol rate is ready to be stabilized and locked with a external/local reference of 10MHz and no longer with the TS stream that is limited to 2.8ppm accuracy.  During this processing is also used the re-stamping for multiple programs, termed as PCR.
                                                AT725P Owner’s Manual    © 2009 Linear Industries, Inc.  All Rights Reserved                                                                          AT725P_OM_08/09                     23/75   The entire 8VSB modulation process is digital. This process includes the FIR filters, and do not uses SAW filters to create the VSB band.  Digital modulation increase the quality of the modulated signal measured via a proportional increase of the MER, (Modulation Error Rate). The modulation process generates 2 identical but orthogonal signals, termed signals; I and Q. The frequency of the IF carrier is 21.52MHz, and the center of the channel is 18.8MHz.  The  value for the  system  when working with 2  orthogonal  carriers is because it  is possible to implement corrections on non-linear distortions, or simply implement digital pre-distortion. The digital pre-correction is possible using LUT, (Look up Tables) refer to Section 7. This table synthesizes inverted responses regarding the RF power amplifier transfer function, reducing the IMD products.  The digital processing generates I and Q distorted, and these 2 signals are then converted to the analog format via a 16 bits DAC, with 2 balanced outputs, on a total of 4 output analog signals. These signals are termed; I, I’, Q and Q’, and are respectively present at the CN9, CN8, CN6, and CN5 connectors at CIM3444.   These 4 signals will become the UHF Up-Converter input signals, Module 4453. After the data processing as described below, the data stream is ready to receive the channel coding, that is break down on the following steps:   Frame synchronization:  For each 188 bytes on the MPEG2 package, this circuit identifies and removes the 47th byte.   Randomizer:  This circuit equally spread the modulated signal energy over the channel band. The final energy density is similar to a AWGN noise, with this technique, it is possible to achieve a higher bandwidth usage efficiency.   Reed-Solomom:  Reed-Solomon is a block coder, (207,187) that adds 20 redundant bytes on each 187 bytes of the MPEG2 package. With this method it is possible to correct on the reception site, some possible data errors that may had occurred during the transmission of the RF signal.   Interleaving:  The  interleaving  technique  helps  to  spread  the  errors  around  the  time  line,  making  them  even  less susceptible to burst errors.   Trellis Code:  Trellis code is closely related to the channel modulation. It is a convolution coder using 2/3 rate, meaning for each  2  bits  at  the  input,  there  are 3  coded  bits at  the  output creating  the  8  symbols  used  on the  8VSB modulation process, (-7,  -5, -3, -1, +1, +3, +5, +7), having as ultimate goal  improve the threshold on the signal-to-noise ratio of the system.
                                                AT725P Owner’s Manual    © 2009 Linear Industries, Inc.  All Rights Reserved                                                                          AT725P_OM_08/09                     24/75    Synchronism Insertion:  The synchronism insertion built the symbol overall structure, creating the fields and frames as specified on the A/53E standard.   Pilot Insertion:  This part of the circuit adds a small DC level into the carrier to allow a safer and robust reception of the signal. This DC level is equivalent to 1.25 CU (Constellation Units).   Master Clock – CIP 8358 board – (CIM 3445)   Introduction The CIP8358 board, embedded into the module 4549, out from a 10MHz internal/external reference signal, synthesizes a 172.16MHz oscillator that represents 16 times the symbol rate of the modulator 8VSB.   This oscillator signal is squared by a Schmitt-trigger circuit with amplitude equal to 0-3.3 volts. This square wave type signal is the master clock signal that will synchronizes all the digital circuits on this equipment except the control signals.                   Fig.3.3: CIP8358 master clock – block diagram   CIP8358 board – general functional description:  The 172.16MHz frequency is synthesized via a PLL, a VCO and a DDS circuit. The 10MHz reference is one out of the two inputs of the phase comparator.  This signal comes to CIP8358 via a SMB connector, CON-1. The  second  input  is  also  a  10MHz  generated  by  the  DDS  circuit  out  from  the  free  running  172.16MHz oscillator.   The loop filter performs the integration of the phase comparator output, generating the error signal that is feed back to the VCO. On this way the VCO is locked to the external reference signal. The oscillator signal is delivery via 3 connectors located on the CIP8358 board. Two of those signals are routed to the 8VSB Modulator, CIM3510 board.
                                                AT725P Owner’s Manual    © 2009 Linear Industries, Inc.  All Rights Reserved                                                                          AT725P_OM_08/09                     25/75   Section 4 – IF/UHF Up-Converter    Module 4492     Introduction  The module 4492 performs the basic functions:    This module translates the incoming I and Q IF carries, from the 8VSB modulator, to a desirable FCC/UHF operational channel.   Controls the RF output power of the exciter.  The desirable channel configuration is defined via the keypad and the LCD display on the factory. Channel changes are not allowed to the end user.                 Fig.4.1: Module 4492, RF connections.         RF Output Ref. 10MHz input 2 x LO sample (Q) IF input (I) IF input
                                                AT725P Owner’s Manual    © 2009 Linear Industries, Inc.  All Rights Reserved                                                                          AT725P_OM_08/09                     26/75   The main features associated with this module are:    Simple conversion.  Orthogonal mixing, that perform the image rejection, and LO rejection.   Synthesized local oscillator via PLL, 22 bits serial fractional.   Allow channel programming @ 1Hz resolution when using GPS reference.   The LO frequency is divided by 2, that insures 6dB improvement on the LO phase noise.   10MHz internal reference oscillator, technology OCXO, (Oven Controlled Crystal Oscillator).    Uses hybrid amplifiers with high linearity.   Overdrive protection circuit, acts maintaining the RF power via power reduction.   Automatically reduces the exciter RF output power in absence of IF signal, either Q or I carriers.   Stand-by for local oscillator, in case of some failure on the external reference signal.    Meet or exceed the phase noise requirements for DTV transmission.   Module 4492 - General functional description - Refer to Fig.4.2.      Fig.4.2: Module 4492 – block diagram
                                                AT725P Owner’s Manual    © 2009 Linear Industries, Inc.  All Rights Reserved                                                                          AT725P_OM_08/09                     27/75   The already modulated IF carrier I and Q feed the 2 inputs of the up converter 4492 module. The output signal of this module is a FCC/6MHz/UHF channel (14-69). Besides this main function, it also controls the potential overdrive into the final 25W amplifier.  The up-conversion circuit consists of an orthogonal mixer fed by the 2 orthogonal IF carriers, I and Q fixed center frequency and 6MHz bandwidth. The mixer bit the IF signal with the suitable local oscillator CW signal. The result is two RF lateral bands. The superior lateral band is not desirable and is attenuated by 35dB.  The resultant RF signal  is filtered and amplified. The serial data stream  that  program the  PLL  circuit  are transferred  via  MICROWIRE  interface,  composed  by  3  high  speed  transfer  lines,  20MHz.  The microcontrollers inside the up-converter perform the following function controlling the up-converter:   PCB CIM3443 – Local Oscillator: The local oscillator is designed based on a PLL circuit. This oscillator is able to synthesize frequencies within the  band  from  450MHz  up  to  900MHz.  To  guarantee  a  high quality  signal  generation  out  from  the  local oscillator, 4 VCO’s (voltage controlled oscillator) were implemented with a shift frequency range of 125MHz each. Just one VCO works at the time to avoid interferences. On this arrangement, a 102dBc@20Hz phase noise is achieved. The synthesizer on the feedback loop select the desired frequency inside the choose VCO band.  The VCO’s signal outputs are isolated among them via a sum and inverted circuits.  The reference frequency generated  by  a  DDS  circuitry  complete  the  Up-conversion  frequency  process.  The  output  local  oscillator signal power is +5dBm.    PCB CIM3443 – Local Oscillator – block diagram:      Fig.4.3: CIM3443 local oscillator – block diagram
                                                AT725P Owner’s Manual    © 2009 Linear Industries, Inc.  All Rights Reserved                                                                          AT725P_OM_08/09                     28/75    PCB CIM3442 – UHF Mixer  The mixing operation translates the IF modulated  signal frequency  up to  the  assigned UHF broadcasting channel, the operation utilizes the complex approach considering the orthogonal pair of signals (I-, I+) and (Q-,Q+) allowing rejection of one side band, and the oscillator itself. The rejection is around 40dB, facilitating the post filtering steps.   Right after the mixing operation, the now RF signal is 10dB broadband (VHF and UHF) amplified under a typical 2dB roll-off characteristic. The RF output pass through a  25dB dynamic range  variable attenuator. The control of this attenuator is related with the DC level generated by the ALC (Automatic Level Control).  In case of absence of a IF signal or valid IF signal (locked via PLL) of any of the 4 possible IF signals, the attenuator assumes it higher level of attenuation, and shutting down the RF chain of amplification.    PCB CIM3442 – UHF Mixer – block diagram      Fig.4.4: CIM3442 UHF mixer – block diagram
                                                AT725P Owner’s Manual    © 2009 Linear Industries, Inc.  All Rights Reserved                                                                          AT725P_OM_08/09                     29/75    PCB CIM3442 – UHF Mixer – adjustment procedures:  The mixer-ALC circuitries have 2 types of adjustments. The first one is a DC level that polarizes each branch of the input of the complex mixer. Each one of the DC levels must be adjusted seeking for the max rejection  on  the  un-desired  vestigial  side  band,  in  conjunction  with  the  LO  rejection  as  well.  The  level adjustments are performed by the trim pots: TPO-1, TPO-2, TPO-3, and TPO-4. Voltage range of +1.4V to +1.6V should be present on the following test points.    TPO-1: readings on  L17   TPO-2: readings on  L18   TPO-3: readings on  L19   TPO-4: readings on  L20  The  second  set  of  adjustments  follows  the  first  one.  Once  the  first  set  is  completed,  the  fine  tuning adjustment should be performed. It is necessary to connect the spectrum analyzer to the UHF RF output of the sub-module 4453. At this point, either the LO signal, as the superior RF spectral image of the UHF/ATSC RF channel, must be attenuated by 40dBc.  40dBcUHF / ATSC CHANNEL DTV(BELOW MIXING) LOCAL OSCILATORSIGNALUHF / ATSC CHANNEL DTV(ABOVE MIXING) 40dBcUHF / ATSC CHANNEL DTV(BELOW MIXING) LOCAL OSCILATORSIGNALUHF / ATSC CHANNEL DTV(ABOVE MIXING)   Fig.4.4: Level references for mixer-ALC fine tuning   The  second  adjust  detects  the  protection  signal  at  the  center  of  the  band.  In  absence  of 1  out  of  4 controls IF signals, this DC level exceed the min threshold and shut down the  RF output signal. The DC threshold adjust is performed by TPO-5, and should be set for +2.5V.   Module 4466 – Direct Digital Synthesizer (DDS)  The module 4466 is  a signal  reference generator  based on  a DDS circuit. This  module  is  able to synthesize frequencies up to 50MHz under mHertz precision range. The signal is used as PLL reference on the UHF Up-Converter module 4453 – PCB CIM3442.  The RF channel 10kHz off-set if necessary, is pre-set on  the  DDS  circuitry.  The  phase  noise  on  the  reference  signal  generated  on  this  module  is  better  than 110dBc/Hz.  The  SCU  unit  –  PCB  CIM3297  – configures  the  DDS’s  circuitry  parameters  via  a  serial communication  port.  The  DDS  module  receives  a  signal  out  from  the  master  clock  module  4454  -  PCB CIM3445; perform the programming operation for the RF output channel as required under mHertz precision. At the end, is expected a frequency error around 1Hz max., when measured at the output of the UHF mixer circuit. Before leaves the module, the DDS signal is amplified and filtered.
                                                AT725P Owner’s Manual    © 2009 Linear Industries, Inc.  All Rights Reserved                                                                          AT725P_OM_08/09                     30/75   Section 5 – 25W UHF Multistage Amplifier  Module 4408   General Functional Description   Introduction  The module  4408 was developed to act as driver of  DTV in standard ATSC in all the band of UHF.  It is composed  by  three  stages  of  amplification.  The  module  4408  has  high  linearity  with  a  satisfactory performance for TV signals. This module was developed to operate in three bands of UHF, which are:   • LOW BAND (LB): channels 14 to 44  • HIGH BAND (MB): channels 45 to 59    For the two bands of UHF described above, the same PCB is used.   25W UHF / ATSC AMPLIFIER - MODULE 4408 CIRCUIT CIM CIP DRIVER 3392B 8209  What  defines  which  one  UHF  band  the  module  4408  must  operate,  are  determined  by  the  PCB’s components.   Module 4408 is divided in the following parts:    3dB input attenuator, (3dB PAD)  This attenuator is composed by 3 resistors connected as type π topology, R1, R2 and R3, this attenuation guarantee 6 dB isolation. The input matching circuit also has 4dB isolation. The total isolation between the PCB input and gate of the transistor T1, is at least 10dB.   First amplifier on class A  This section uses the transistor LDMOS, T1 (PD57006) with operating with a power gain close to 22dB. The class A polarization insures a high linearity amplification behavior.  The transistor T1 is connected to the +32V power supply, module 4401. This voltage is available at the pins 2, 3, 4 and 5 at the connector CON-2 – module 4408. The trimmer TPO-1 adjusts the VGS voltage of the transistor T1 and, consequently, the drain bias current (ID) of this same transistor. By trimmer C15 the gain of T1 is optimized for the highest value.
                                                AT725P Owner’s Manual    © 2009 Linear Industries, Inc.  All Rights Reserved                                                                          AT725P_OM_08/09                     31/75    Second amplifier on class A    The transistor LDMOS T2 (MRF-373) is the main device of the second amplifier on the module 4408. This transistor  also  is  polarized  on  class  A.  The  drain  voltage  is  gotten  from  +32V  main  power  supply.  This voltage is available at pins 2, 3, 4 and 5 of connector CON-2 of module 4408.  The trimmer TPO-2 adjusts VGS voltage of T2 and, consequently, the drain bias current of (ID) of this transistor.   To trimmers C32 and C33 adjust the gain associate with T2, being optimized for the highest value.   Third amplifier on class AB  This final amplifier device is the LDMOS transistor T3 (BLF-861A) type GEMINI, that is, in the same die it has two transistors. The polarization of T3 is made in class AB, what it guarantees higher efficiency without a significant loss of linearity.   The +32V power supply for this amplifier is also gotten from the main power supply. This voltage is available at  the  pins  1,  2,  3,  4,  5  and  6  out  of  the  CON-3  connector  of  the  module  4408.  The  trimmer  TPO-3 simultaneously adjusts the VGS voltage for each one of the gates of transistor T3 and, consequently, the drain bias current of T3.   LDMOS’s VGS voltage soft start circuit   Module 4408 is endowed with a protection system that approximately delays in 2.2 seconds the release time of the polarization voltage VGS of the LDMOS transistors. On doing that it is guaranteeing protection against potential undesirable voltage spikes during the transient turn on period.  The +12V voltage regulator CI-8 sees from pin 1 of the connector CON-2, the +18V voltage originated on the main power supply module 4401. The +12V at the output of CI-8 suffers the 2.2 seconds delay caused by the circuitry composed by the operational CI-7B, D5 diode and the soft started time constant caused by R73 and C91 . This voltage is presented to the (+) non-inverting input (pin 3) of the op-amp CI-7A that compares that it with the +6V threshold voltage on the (-) inverting input (pin 2). At the moment that pin 3 voltage is higher than pin 2, the op-amps changes its state and deliver at its pin 1 +10.8V approximately. This voltage will energize the VGS’s polarization circuits.    Temperature alarm  The  module  4408  is  protected  against  risk  of  over  temperature  operation.  If  the  temperature  raises  and exceeds 65˚C (140˚F) the protection circuit acts and disconnect the module. The protection circuit is composed basically for the thermal sensor S1 and the CI-5. The temperature of the module converted into a DC voltage can be measured at pin 4 at CON-5 connector. This voltage is routed to pin 7 of CON-6 connector at the control unit PCB. The lack of this voltage means that the temperature of
                                                AT725P Owner’s Manual    © 2009 Linear Industries, Inc.  All Rights Reserved                                                                          AT725P_OM_08/09                     32/75   module 4408 exceeded the 650 C. Under this occurrence, the control unit will no longer allow to the +32V power supply to feed the module.   RF Power Measurements   Through  a  PCB  type  directional  coupler  at  CIP8209  board,  a  RF  output  sampling  is  collected.  This  RF sampling is sent to the circuits of direct and reversed power readings. The detector circuit for direct power is basically  composed  by  the  diode  D1B,  the  operational  amplifier  CI-3B  and  the  trimmer  TPO-5  that  fine adjusts the detected DC level. The detected voltage will be displayed as RF power level on the LCD screen on the front panel. The reverse RF power reading is performed by diode D1A, the operational CI-3A and for trimmer TPO-4, which adjusts the level of reading measured in pin 2 of CON-5 connector.   Protection against high reverse power   In an event of reverse power at the RF output, meaning reading of RF equal or above 20% of the direct power  the  reflected  protection  circuit  will  act.  The  action  with  no  longer  provide  VGS  for  the  LDMOS transistors, enforcing the 0 current condition. The diode D1A detects the reversed RF power converting it into a DC voltage. This voltage is amplified by the CI-3A op-amp, and sent to the non-inverting input (pin 5) of comparator  CI-4B  where  is  compared  with  the  +6V  fixed  voltage  at  the  inverting  input  (pin  6)  of  this comparator. Any time that the reverse power spike up the voltage at pin 5 above +6V the CI-4B output  (pin7) will assume a +Vcc level enforcing T5 to the saturation point. Once saturated T5, it will no longer provide any positive voltage to pin 3 of CI-7A op-amp so, consequently, the +10.8V will no longer be present and the VGS voltage will not be available for the transistors LDMOS. On this case the RF power is not present.   RF balancing monitor  Module  4408  has  a  error  detector  circuit  for  phase  and  amplitude  unbalancing.  This  circuit  constantly monitors the RF output of the pair of transistors part of T3. If the phase and amplitude are not correct, the power combination will not happen as desirable at max efficiency, excess of heating will be generated then.  Two monolithic LED will go off according with the current operational condition. If the RF power combination is running correctly the green LED will be ON, if not than the red LED will be ON.   R30 is the dummy load for the hybrid H2. On ideal conditions, there is no RF power present on it. Under unbalance  condition,  some  RF  power  will  start  to  be  present  on  R30.  The  unbalance  condition  is consequence of a less than ideal tuning of the RF network surrounding T3. In this situation D3 diode detects this power converting it into level DC in the not inverting entrance (pin3) of the DC amplifier CI-4A, causing saturation into transistor T4 and, consequently, the red LED LED1 will be lighted. An ideal tuning correctly achieved via trimmers C50, C54, C64 and C68, it will not allow any unbalanced RF power by R30 and the T4 transistor will remain cut, what it makes with that the green LED - LED2 be lighted.
                                                AT725P Owner’s Manual    © 2009 Linear Industries, Inc.  All Rights Reserved                                                                          AT725P_OM_08/09                     33/75      Technical specifications   PARAMETERS SPECS INPUT FREQUENCY 470 to 860MHz IMPEDANCE  CONNECTOR SMB MALE RETURN LOSS ≥ 10dB RF OUTPUT GAIN  43dB ≤ ±2dB ATSC RMS POWER Up to 23W HARMONICS 2nd ≤ -30dBc GENERAL CONSUMPTION 324VA    Module 4492 block diagram    Fig.5.1: 25W UHF ATSC Multistage Amplifier
                                                AT725P Owner’s Manual    © 2009 Linear Industries, Inc.  All Rights Reserved                                                                          AT725P_OM_08/09                     34/75     Module 4492 external connections                                      Fig. 5.2: 25W Amplifier – The Module   (WH) GND  PIN 1 –CON9 –POWER SUPPLY(GR) TEMPERATURE ALARM  PINO 7 –CON-6 –CONTROL UNIT (BL) +18V  PIN 1 –CON13 –POWER SUPPLY (YL) FOWARD POWER READING  PIN 4 –CON9 –CONTROL UNIT(OR) +32V RES  PIN 1 –CON14 –POWER SUPPLY(WH) GND  PIN 1 –CON9 –POWER SUPPLY(OR) +32V RES  PIN 1 –CON14 –POWER SUPPLY(WH) GND  PIN 1 –CON9 –POWER SUPPLY1 2 3 4 5 6 7 8 12 3 4 5 6 7 8CON-1 CON-2 CON-3CON-4CON-5RFINRFOUT(CABLE BELDEN 50 ) INPUT RF  CON-4 –UP CONVERTER UHF 9RF OUTPUT  N FEMALE CONNECTOR –REAR PANEL(GY) REFLECTED POWER READING  PIN 2 –CON9 –CONTROL UNIT
                                                AT725P Owner’s Manual    © 2009 Linear Industries, Inc.  All Rights Reserved                                                                          AT725P_OM_08/09                     35/75    CIP8209 card                                        Fig. 5.3: 25W Amplifier – DC & RF connections diagram  (OR) +32V RES  PIN 1 –CON14 –POWER SUPPLY(WH) GND  PIN 1 –CON9 –POWER SUPPLY(OR) +32V RES  PIN 1 –CON14 –POWER SUPPLY(WH) GND  PIN 1 –CON9 –POWER SUPPLY(WH) GND  PIN 1 –CON9 –POWER SUPPLY(BL) +18V  PIN 1 –CON13 –POWER SUPPLY(YL) FOWARD POWER READING  PIN 4 –CON9 –CONTROL UNIT(GR) TEMPERATURE ALARM  PINO 7 –CON-6 –CONTROL UNIT TPO-1T1 ID ADJUST  CURRENT:1,5V in R9 // R10 with or without RF signal inputTPO-2T2 ID ADJUST  CURRENT:5V in R17 // R75 with or without RF signal inputTPO-3T2 ID ADJUST  CURRENT:37,5mV in R28 // R29 without RF signal inputTPO-4ADJ READING OF REFLECTED POWERTPO-5ADJ READING OF DIRECT POWERT2C32R28TPO-4REFADJ TPO-5FWDADJCON-1 CON-2CON-3CON-4RF OUTCON-5T4R17.1458CI-3.14 58.1458CI-4CI-6.1458CI-5S1LED 2LED 1R29FWREF+15VTEMP+30VC33H1C42 C43T3C54C68C67H2TPO-3T3 VGS ADJTPO-2T2 VGS ADJC17C15.1458CI-7.1458CI-8 D3D2TPO-1T1 VGS ADJT1R9R10123 45678123 45678(CABLE BELDEN 50 ) RF INPUT  CON-4 –UPCONVERTER UHF RF OUTPUT  CON N FEMALE –RF OUT –REAR PANEL 123 4 5(GY) REFLECTED POWER READING  PIN 2 –CON9 –CONTROL UNIT
                                                AT725P Owner’s Manual    © 2009 Linear Industries, Inc.  All Rights Reserved                                                                          AT725P_OM_08/09                     36/75     CIP8209 card – adjustment procedures   Connect  a  coaxial  load  50Ω/100W  (minimum)  at  RF  output  having  a  good  frequency  response  (470MHz 860MHz).     Adjusting bias ID of T1, T2 and T3    For T1: TPO-1 makes the adjustment of the chain of drain (ID) of T1. This adjustment is made measuring the drop of tension in the resistive parallel set formed by R9 and R10 (2 x 10Ω /1W), being the adjusted one for 1.5V, what it corresponds 300Ma of ID. This is a class A polarization adjustment.  For T2:  TPO-2 adjusts the voltage VGS of the T2 and, consequently, the bias drain (ID). This adjustment is made measuring the voltage drop in the resistive parallel set R17 and R75 (2 x 10Ω)/10W), being adjusted for 5V, what it corresponds to a bias current of drain ID equal 1.0A. This is a class A polarization adjustment.  For T3: TPO-3 adjusts the voltage VGS of transistor T3 and, consequently, the chain of drain (ID). This adjustment is made measuring the voltage drop in the resistive parallel set R28 and R29 (2 x 0.12Ω)/10W), being adjusted for 3.7Mv, what it corresponds to a bias current of drain ID equal 600Ma, or 300Ma for each branch of T3. This is a class AB polarization adjustment.   CIP8209 card – frequency response adjustment  Module 4408 is a UHF broadband amplifier that must have its frequency response optimized for higher gain focused on the operational transmission channel. The factory adjustments must stay even when a LDMOS transistor replacement becomes is necessary.  The capacitors trimmers present at the module 4408 are the tuning elements to be set for higher possible gain, at the same time achieving flatness response at the desired UHF operational channel. Below we see one possible set up suitable for the adjustment of frequency response.
                                                AT725P Owner’s Manual    © 2009 Linear Industries, Inc.  All Rights Reserved                                                                          AT725P_OM_08/09                     37/75   T2C32R28TPO-4REFADJ TPO-5FWDADJ123456781234567812345CON-1 CON-2CON-3CON-4RF OUTCON-5T4R17.1458CI-3.1458.1458CI-4CI-6MODULE 440820W ATSC TRANSMITTER –AT720PRF OUTPUT.1458CI-5S1LED 2LED 1R29FWREF+15VTEMP+30VC33H1C42 C43T3C54C68C67H2TPO-3T3 VGS ADJTPO-2T2 VGS ADJC17C15.1458CI-7.1458CI-8 D3D2TPO-1T1 VGS ADJT1R9R10RFINRFOUTNETWORK ANALYZER30dB / 100WATTENUATOR-20dBm  Fig.5.3: Frequency Response Adjustment Factory Set Up  Set  the network analyzer  output  level at  -20dBm, and connect it at the module  4408 RF input. Tune the capacitor trimmer for the most flat frequency response over the operational channel. The overall gain should be 44dB ± 2dB. Remember the bands which the amplifier was designed for:   • LOW BAND (LB): channels 14 to 44  • HIGH BAND (MB): channels 45 to 59
                                                AT725P Owner’s Manual    © 2009 Linear Industries, Inc.  All Rights Reserved                                                                          AT725P_OM_08/09                     38/75   Section 6 – Power Supply   Module 4401   General Functional Description   The Power supply - Module 4401 - is of the switching type configured in the topology half bridge, having overall efficiency above 80%. The module 4401 is responsible for the generation and distribution of following voltage DC:    •  +32V FIXED •  +32V RE-CONNECTABLE •  +18V •  -18V •  +9V  The module 4401 can be connected to the electric AC network of 120Vac or 240Vac, according with internal jump positions.   The module 4401 is self-protected against DC short-circuit. The protection acts inhibiting the generation of the  switching  pulses,  shutting  down  the  power  supply;  0  volts  at  the  DC’s  outputs.  The  output  +32V  RE-CONNECTABLE is commanded by the Control unit.   The re-connection command is sent to the power supply, to turn the +32V RE-CONNECTABLE on.  This voltage is responsible for the feeding of the 25W amplifier - module 4408. The consumption in Amps out from the +32V RE-CONNECTABLE is basically the consumption associated with the drain electrical current of the LDMOS transistors of the amplifier. Because of this configuration, the LDMOS currents are measured at the power supply module 4401.   These  currents  measurements  are  routed  to  the  control  unit.  In  case  of  extremes  measured  values  the control unit inhibits the +32 RE-CONNECTABLE. Power supply.    Module 4401 – Block Diagram   Input AC filter  The C1, C6 and TF-1 components together assemble the line filter. This filter minimizes the noise generated by the power supply into the AC network.
                                                AT725P Owner’s Manual    © 2009 Linear Industries, Inc.  All Rights Reserved                                                                          AT725P_OM_08/09                     39/75    The varistors V1, V2 and V3 prevent over-voltage damages potentially caused by occurrences on the AC network.  The group of diodes D1/D4 rectifies the AC voltage from the AC network and delivers this rectified voltage to the capacitors C9 and C10 for filtering.  These  capacitors  could  be  connected  in  parallel  or  in  series,  according  with  the  set  of  the  jumps  for 120/240Vac.    The resistances R1 and R2 are the loads for the capacitors C9 and C10 at the time that the power supply is powered ON. R3 and R4 provoke a fast discharge of C9 and C10 when the power supply is OFF.  The control of the switching function over the PWM modulator is performed by the components TF-3, D5, D6, D7, R9, T3, C20, C18 and C46.   Switch and Power  The switching function over the DC input voltage is performed by the Mosfets, T1 and T2. The trigger pulses are  generated  by  control  integrated  circuit  CI-1,  through  the  transformer  TF-4  that  also  isolates  the modulation circuit from the AC network.  The switching voltage in the transistors is applied in the transformer TF-5 that through the convenient turn’s ratio, it will generate the voltages in its secondary.  The  capacitors  C15  and  C16  divide  the  entrance  voltage,  reducing  the  voltage  over  the  transistors.  C14 prevents the direct-current flow towards TF-5.   The “Snubbers” formed by R7, C17, R34, C31, R37, C35, R43 and C42, help to reduce high frequency noise generated by the fast and short time switching pulses present on the mosfet transistors as in TF-4.    Rectification and Filtering  The pulses delivered by the several switching and power devices, will be than rectified by D8 to the D14 and filtered by C32 the C47.  The inductor L2 in its multiple sections, stores the transfer energy that help to filter the signal.  The resistors at the output act as bleeders avoiding undesirables’ transients and oscillations.   Pulse Width Modulation  This block is  composed basically by the integrated circuit CI-1 that performs the  PWM switching  process control.  CI-1 output (pins 11 and 14) supply the switching pulses that are applied to the transformer TF-4. The “Soft-Start" system prevents a fast rise of the exit voltage. In this circuit, this function is carried through by C23.
                                                AT725P Owner’s Manual    © 2009 Linear Industries, Inc.  All Rights Reserved                                                                          AT725P_OM_08/09                     40/75     Feedback  The resistors R10, R13, R12 and TPO-1 form a voltage divider that take a sample of +32V output of the power supply and delivery to the comparator CI-1, compares that it with its reference of +5V via R39.  As the value of this sample, the modulation circuit will create a variation in the width of the switching pulses, having compensating voltage variations in the output voltages.   Protection and Readings  The set of protection acts in case of over-current in the outputs.  In the event of over-current, in any one of the outputs, the voltage in the inverting input of comparators CI-3 and CI-4, transferred by the electrical current readings, will be greater that the voltage of reference in the not inverting entrance.  This event take the output of the comparator to a low level will trigger a timer formed by CI-2, R26 and C28 that will a voltage at pin 10 of the CI-1 inhibiting the switching process. The electrical current readings are detected over the power resistors (R44, R45, R36, R40, and R38) and amplified by op-amps getting deep of scale  (4V)  proportional  the  nominal current  of  each output.  All  the  electrical  current  readings  possess  its proper adjustment:  -  TPO-2: +32V/10A  -  TPO-3: +18V/1A  -  TPO-4: +9V/1A   The readings of output voltage are constituted by operational amplifiers (CI-8, CI-9, CI-10) and each one with a TPO for full scale adjustment (4V) proportional to the nominal the output voltage.   -  TPO-5: +32V  -  TPO-6: +32V RECONNECTED. -  TPO-7: -18V  -  TPO-8: +18V  -  TPO-9: +9V   * NOTES:  1) The current reading is only for the exit of +32V.  2) It does not have reading for the voltage of +32V RECONNECTED.    Reconnection Process The output of +32V RECONNECTED power supply of the Module 4401 is used to exclusively feed the UHF amplifier - Module 4408.
                                                AT725P Owner’s Manual    © 2009 Linear Industries, Inc.  All Rights Reserved                                                                          AT725P_OM_08/09                     41/75   The +32V RECONNECTED output is a derivation of the +32V FIXED output. This exit is enabled or disabled by control unit - CIP8231 card board - through the reconnect command. In normal conditions this command sends +5V  to  pin 6  of connector  CON-8  of  CIM3388  (CIP8111)  card  board  of module 4401. Having  this voltage, the switch transistor will be saturated and, consequently, the exit of +32V RECONNECTED will be enabled.                                           Fig.6.1: Module 4401 Block Diagram  LF353JCI-5LM393CI-4LM393CI-3LM555CI-2SG3525CI-1LM358JCI-10LM358JCI-9LM358JCI-8LM353DCI-74N28CI-6IRFP150T4TIP29CT3IRFP450T2IRFP450T1TRANSFORMER12V FOR FANLINE FILTER NETWORKRETIFIER SWITCHING TRANSISTORSSWITCHINGRETIFIER INDUCTORFILTERSWITCHINGRETIFIERPROTECTIONCIRCUITISOLATORTRANSFORMERCONTROLNETWORKTRANSFORMERCONTROLSUPPLY(TF-1) (D1-D4) (T1;T2) (TF-5) (D8; D9) (D10; D11; D12)(D13;D14)(L2-A; L2-B)(L2-C; L2-D;L2-F)(C47)(CI-1)(TF-4)(TF-3)(D5-D7; T3)(CI-2)(CI-3) (CI-4)CURRENT DETECTION+32V RESTARTED+32VCON-612GNDTPO-1ADJUSTMENT +32V(R35; R36;R44)(R38)CON-4 110V CON-5CON-3220V 110/220VACCON-1CON-2GND+32V+18V+9VCURRENTREADING(CI-5; CI-7)CON-7123TPO-3 TPO-4TPO-9ADJUSTMENT READING +9VTPO-8ADJUSTMENT READING +18VTPO-7ADJUSTMENT READING -18VTPO-5ADJUSTMENT READING +32V+9V+18V-18V+32VFILTERVOLTAGEREADING(CI-8; CI-9; CI-10)SWITCH TRANSISTOR(T4)CON-81 2 34 5RES6NCISOLATOR(CI-6) (CI-4A)CON-12CON-13CON-14+18V-18VCOMPARATORCON-11 +9V(C32; C33)(C36; C37)(C39; C40)(C43; C44)TPO-8TPO-9 TPO-7 TPO-5+32VCON-9CON-10 +GND+GNDCON-15 +32VNETWORK READING
                                                AT725P Owner’s Manual    © 2009 Linear Industries, Inc.  All Rights Reserved                                                                          AT725P_OM_08/09                     42/75                                             Fig.6.2: Module 4401 – Main components board displacement      1A2A3A1B2B3B4B5B6B(GY) RESTART  PIN 6 –CON-3 –CONTROL UNIT (RD) +32V READING  PIN 9 –CON-9–CONTROL UNIT (OR) CURRENT READING (+32V)  PIN 8 –CON-9 –CONTROL UNITCON9CON10CON11CON12CON13CON14CON15WH) GND(WH) GND(GR) +9V(BL) +18V(OR) +32V REL(RD) +32VCON1GNDCON2(BR) AC(WH) GND(BK) AC12CON6CON7 CON8CON5110VCON40VCON3220V(BK) GND FAN (RD) +12V FANTPO-2 TPO-4 TPO-3TPO-1TPO-6TPO-5TPO-7TPO-8 TPO-9(BK) -18V *CI-1SG3525.10SDGT1SDGT2 D8 D12 D9VENT.T3~ +14V.CI-20V: normal1,5V: inhibited switching 0V: normal5V: inhibited switching3TEST OF THE INTERNAL DIODES OF T1 AND T2SWITCH OFF the power!Digital Multimeter in the scale of diode test.Test made with T1 and T2 soldiers in the boardTip (+) in S and tip (-) in D: ~500Tip (-) in S and tip (+) in D: infinite resistanceCI-1 SG3525Switching Pulse11, 14Shut Down 10 Oscillator5+4,5V (soft-start)8Ground (GND)12 +15V (supply)13,15+5V2PINS16 +5V (reference voltage)CI-1 pin 14 –OUTPUT +32V WITH LOADCI-1 pin 14  –OUTPUT +32V WITHOUT LOADTPO-1Adjustment output voltage +32VTPO-2Adjustment reading output current +32VTPO-3** Adjustment reading output current +18VTPO-4** Adjustment reading output current +9VTPO-5Adjustment reading output voltage +32vTPO-6** Adjustment reading output voltage +32V RESTARTTPO-7Adjustment reading output voltage -18VTPO-8Adjustment reading output voltage +18VTPO-9Adjustment reading output voltage +9VFUNCTION (MEASURE)(BK) –18V READING  PIN 6 –CON-9 –CONTROL UNIT (GR) +8V READING  PIN 5 –CON-9 –CONTROL UNIT (BL) +18V READING  PIN 7 –CON-9 –CONTROL UNIT
                                                AT725P Owner’s Manual    © 2009 Linear Industries, Inc.  All Rights Reserved                                                                          AT725P_OM_08/09                     43/75     MODULE 4401 – Technical Specifications   FEATURE SPECIFICATION INPUT AC VOLTAGE 90 TO 140VAC / 180 TO 250VAC SWITCHING FREQUENCY 50kHz LINE REGULATION BETTER  THAN  2%  FOR  ALL OUTPUTS  OUTPUTS  NOMINAL  VOLTAGES AND CURRENTS +32V / 10A +18V / 1A -18V / 1A +9V / 1A RIPPLE 300mV (+32V) 120mV (+18V / +9V) 80mV (-18V) LOAD REGULATION BETTER THAN 2% FOR +32V BETTER THAN  25% FOR +18V, -18V, +9V EFFICIENCY BETTER THAN 80% OUTPUT OVER CURRENT LIMIT 30% UPPER NOMINAL VALUE RESTART VOLTAGE  HIGH LEVEL: > 3.5 TO 5Vdc LOW LEVEL: < 3.3Vdc SHUTDOWN VOLTAGE HIGH LEVEL: > 0.7 TO 5Vdc LOW LEVEL: < 0.7Vdc   POWER SUPPLY CIRCUIT CIM CIP POWER 3388A 8111A
                                                AT725P Owner’s Manual    © 2009 Linear Industries, Inc.  All Rights Reserved                                                                          AT725P_OM_08/09                     44/75    MODULE 4401 – Changing the Mains Voltage Operation   The module 4401, on its rear side, is built in such way that it is possible access the 110/220Vac switching voltage jump. The figures below illustrate the position for the jump for each desired operational voltage. This is the only required maneuver to change the voltage operation on the AT725P unit.     Fig.6.3: Jump connection for 110Vac operation, (CON5-CON4)    Fig.6.4: Jump connection for 110Vac operation, (CON4-CON3)      Fig.6.5: Module 4401 - +32V Switching Power Supply
                                                AT725P Owner’s Manual    © 2009 Linear Industries, Inc.  All Rights Reserved                                                                          AT725P_OM_08/09                     45/75   Section 7 – DC/DC Converter   Module 4567   General Functional Description This module has as function to generate specific voltages not present at the main power supply - module 4401. The module 4567 generates +2.5V and +5V, via standard IC regulators, see below:                                                                                           Fig.7.1: DC/DC Converter Board   CIM3490 (CIP8390) INPUT       OUTPUT +18V +2.5V (CON-2/2) +5.0V (CON-2/3)              Fuse +2.5V Output Brown wire +5V Output Yellow wire +18V Input GND wire
                                                AT725P Owner’s Manual    © 2009 Linear Industries, Inc.  All Rights Reserved                                                                          AT725P_OM_08/09                     46/75    Section 8 – Memory Interface    Module 3535      General Functional Description The connectors CON-4 and CON-10 at the modulator – module CIM3510 – are the communication connectors with the memory interface CIM3535 mother printed circuit board.    Module CIM3516 – General Functional Description The 1Mbit LUT memory card – module CIM3516 - is connected to the memory interface - module 3535. This module holds all the non-volatile parameters data related with the digital linear and non-linear pre-correction.       Fig.8.1: LUT Memory card & module 3535
                                                AT725P Owner’s Manual    © 2009 Linear Industries, Inc.  All Rights Reserved                                                                          AT725P_OM_08/09                     47/75    Annex A – AT725P Operational Software  AT1012_ASM version 1.2   1. Introduction    The  LINEAR  family  of  ADVANCED  TV  transmitter/Exciter  equipment  possesses  a  system  for measurement (measures),  configuration  (SETUP)  and  alarms  (alarms)  all  controlled  by  a  microprocessor controlled  system.  This  document  will  demonstrate  the  navigation,  operation  and  configuration  of  these functions.  2. Navigation and Signals        2.1 Keypad and Display  2.1.1 Keypad    Moves the cursor up   Moves the cursor right   Moves the cursor left   Moves the cursor down  Yellow Key  “ENTER”
                                                AT725P Owner’s Manual    © 2009 Linear Industries, Inc.  All Rights Reserved                                                                          AT725P_OM_08/09                     48/75    2.2 Display         The display navigation is made by the following:   The cursor must be located on the first character of each function to access that function.      It is then activated by pressing the yellow “ENTER” key   During the navigation there will appear in the display special functions that assist navigation, these are:  ESC – Used to return to the previous menu NXT – Used to access the next screen CLEAR – Used to clear old alarms   2.3 Signals      During the navigation there will appear in the display signal characters these are:  *     – Indicates the presence of a current alarm  #     – Indicates the presence of an old alarm (LOCK)    – Indicates that the equipment is configured with password, and that to have access to that part of the menu the password must be entered.                       – The UP and DOWN arrows assist in the movement between screens. When they appear the UP or  DOWN key must be  used to move between screens. If  in a measurement screen, to  return to the previous menu, any key can be pressed.              MEASURES  SETUPNXT ESCMEASURES  SETUPNXT ESCMEASURES  SETUPNXT ESC
                                                AT725P Owner’s Manual    © 2009 Linear Industries, Inc.  All Rights Reserved                                                                          AT725P_OM_08/09                     49/75    3. Screen Flow Charts  3.1 Main screens  Main screens  3.2 Measurement Screen 1                             LINEAR  INDUSTRIES INC.AT720PMEASURES  SETUPNXT ESCALARMS  REMOTENXT ESC[Esc] [Esc][Any Key]LINEAR  INDUSTRIES INC.LINEAR  INDUSTRIES INC.AT720PMEASURES  SETUPNXT ESCMEASURES  SETUPNXT ESCMEASURES  SETUPNXT ESCALARMS  REMOTENXT ESCALARMS  REMOTENXT ESCALARMS  REMOTENXT ESC[Esc] [Esc][Any Key]MEASURES  SETUPNXT ESCPOWER     P.SUPPLYNXT ESCFWD. PWR.:      WRFL. PWR.:      WALC STATUS:ALC R.V:        VP.A. TEMPERATURE:+32V: +     V+18V: +     V+ 9V: +     V-18V:  - VI1:  A[Measures ][Esc][Power ] [P.Supply ][Up and Down Keys ][Enter Key ]MEASURES  SETUPNXT ESCMEASURES  SETUPNXT ESCMEASURES  SETUPNXT ESCPOWER     P.SUPPLYNXT ESCPOWER     P.SUPPLYNXT ESCFWD. PWR.:      WRFL. PWR.:      WFWD. PWR.:      WRFL. PWR.:      WALC STATUS:ALC R.V:        VALC STATUS:ALC R.V:        VP.A. TEMPERATURE:P.A. TEMPERATURE:+32V: +     V+18V: +     V+32V: +     V+18V: +     V+18V: +     V+ 9V: +     V-18V:  - V+ 9V: +     V-18V:  - VI1:  AI1:  A[Measures ][Esc][Power ] [P.Supply ][Up and Down Keys ][Enter Key ]
                                                AT725P Owner’s Manual    © 2009 Linear Industries, Inc.  All Rights Reserved                                                                          AT725P_OM_08/09                     50/75    3.3  Measurement Screen 2                                               TR.STR.   STATUSNXT  SOFTWARE  ESCDATA PACKETS RATE:MbpsNULL PACKETS RATE:MbpsFIFO OCCUPATION:%TRANSPORT STREAM:SOFTWARE:VERSION:PASSWORD ON:PILOT LEVEL:CHANNEL:LO N.I:     mVLO N.Q:         mVTX.BAL.I:PHASE  I:TX.BAL.Q:PHASE  Q:DPD SCALE :DPD ACTIVE:[Status ][Tr.Stream ][Up and Down keys ][Enter Key][Software ]TR.STR.   STATUSNXT  SOFTWARE  ESCDATA PACKETS RATE:MbpsNULL PACKETS RATE:MbpsFIFO OCCUPATION:%TRANSPORT STREAM:SOFTWARE:VERSION:PASSWORD ON:PILOT LEVEL:CHANNEL:LO N.I:     mVLO N.Q:         mVTX.BAL.I:PHASE  I:TX.BAL.Q:PHASE  Q:DPD SCALE :DPD ACTIVE:[Status ][Tr.Stream ][Up and Down keys ][Enter Key][Software ]TR.STR.   STATUSNXT  SOFTWARE  ESCTR.STR.   STATUSNXT  SOFTWARE  ESCDATA PACKETS RATE:MbpsDATA PACKETS RATE:MbpsNULL PACKETS RATE:MbpsNULL PACKETS RATE:MbpsFIFO OCCUPATION:%FIFO OCCUPATION:%TRANSPORT STREAM:TRANSPORT STREAM:SOFTWARE:VERSION:SOFTWARE:VERSION:PASSWORD ON:PASSWORD ON:PILOT LEVEL:PILOT LEVEL:CHANNEL:CHANNEL:LO N.I:     mVLO N.Q:         mVLO N.I:     mVLO N.Q:         mVTX.BAL.I:PHASE  I:TX.BAL.I:PHASE  I:TX.BAL.Q:PHASE  Q:TX.BAL.Q:PHASE  Q:DPD SCALE :DPD ACTIVE:DPD SCALE :DPD ACTIVE:[Status ][Tr.Stream ][Up and Down keys ][Enter Key][Software ]
                                                AT725P Owner’s Manual    © 2009 Linear Industries, Inc.  All Rights Reserved                                                                          AT725P_OM_08/09                     51/75     3.4 Configuration Screen                                               [Enter Key]MEASURES  SETUPNXT ESCTYPE PASSWORD:NXT  YES  PREV ESCWRONG PASSWORD !TYPE PASSWORD:ENABLE PASSWORD:YES       NOTYPE PILOT LEVEL:TYPE CHANNEL:FACTORY  SETUPTYPE LO NULL I:TYPE LO NULL Q:TYPE AMPLITUDE I:TYPE PHASE I:TYPE AMPLITUDE Q:TYPE PHASE Q:TYPE DPD SCALE:DPD ACTIVE:YES       NOALC. R.V.:      [V]POWER    :      [W]TYPE CONFIG.:[Yes][Enter Key ][Wrong Password and  Enter Key ][Correct Password and  Enter Key ][Esc][Enter Key]MEASURES  SETUPNXT ESCMEASURES  SETUPNXT ESCMEASURES  SETUPNXT ESCTYPE PASSWORD:TYPE PASSWORD:NXT  YES  PREV ESCNXT  YES  PREV ESCWRONG PASSWORD !WRONG PASSWORD !TYPE PASSWORD:TYPE PASSWORD:ENABLE PASSWORD:YES       NOENABLE PASSWORD:YES       NOTYPE PILOT LEVEL:TYPE PILOT LEVEL:TYPE CHANNEL:FACTORY  SETUPTYPE CHANNEL:FACTORY  SETUPTYPE LO NULL I:TYPE LO NULL I:TYPE LO NULL Q:TYPE LO NULL Q:TYPE AMPLITUDE I:TYPE AMPLITUDE I:TYPE PHASE I:TYPE PHASE I:TYPE AMPLITUDE Q:TYPE AMPLITUDE Q:TYPE PHASE Q:TYPE PHASE Q:TYPE DPD SCALE:TYPE DPD SCALE:DPD ACTIVE:YES       NODPD ACTIVE:DPD ACTIVE:YES       NOALC. R.V.:      [V]POWER    :      [W]ALC. R.V.:      [V]POWER    :      [W]TYPE CONFIG.:TYPE CONFIG.:[Yes][Enter Key ][Wrong Password and  Enter Key ][Correct Password and  Enter Key ][Esc]
                                                AT725P Owner’s Manual    © 2009 Linear Industries, Inc.  All Rights Reserved                                                                          AT725P_OM_08/09                     52/75   3.5 Alarm Screen   4. Initialization  When  the  equipment  is  initially  switched  on  the  screen  backlight  lights  automatically  and  the  message “LOADING”… is displayed, indicating the load process of the modulator has begun. In the unlikely case that the equipment continues showing this message, the possibility of  software error has occurred in  the  load process of the modulator and the equipment may not enter into correct operation. Please report this status to Linear Industries Inc for the necessary steps of action. Following the LOADING message, the name of the manufacturer, the type number of the equipment, normal rated RMS power and the operating channel are displayed.       This information alternates approximately every 2 seconds. The backlight switches off after approximately 20 seconds. After this initialization of the equipment these indications will remain indefinitely until another key is pressed. When  pressing  another  key  the  backlight  will  light  again.  Depending  on  the  type  of  screen  the cursor  will  automatically  locate  itself  in  one  of  the  options.  To  execute  some  of  these  options,  after  the backlight has extinguished it may be necessary to press any key again. If no option is chosen, the backlight will switch off in approximately 20 seconds and then after approximately five minutes the screen returns to the initial display.      ALARMS  REMOTENXT ESCCURRENT  PASTESCNXT  CLR. ALL  ESCNXT ESC[Esc][Alarms ][Past][Esc][Current ][Esc]ALARMS  REMOTENXT ESCALARMS  REMOTENXT ESCALARMS  REMOTENXT ESCCURRENT  PASTESCCURRENT  PASTESCNXT  CLR. ALL  ESCNXT  CLR. ALL  ESCNXT ESCNXT ESCNXT ESC[Esc][Alarms ][Past][Esc][Current ][Esc]AT720P20W UHFAT720P20W UHFLINEAR  INDUSTRIES INC.LINEAR  INDUSTRIES INC.
                                                AT725P Owner’s Manual    © 2009 Linear Industries, Inc.  All Rights Reserved                                                                          AT725P_OM_08/09                     53/75    4.1 MEASURE MENU The measure menu allows access to the general equipment configuration parameters; power levels, TS feed and status, qualification of passwords, cancellation of the L.O signal., rejection of image frequency signal, level of scale, activation of look up tables (LUTs) for pre-distortion and the name and version of the installed software on the central microcontroller.   Navigation through these screens is made with the keys UP and DOWN. When these are displayed it is not possible to configure any parameters. The “ENTER” key must be pressed to return to the main screen.  4.1.1 POWER MENU   The power menu displays the forward and reflected power at the output of the equipment, measured at the output power reflectometer. Also displayed are the ALC reference voltage and the temperature of the final RF output amplifier.   To have access to the POWER screen, the following sequence of screens is necessary:    Access MEASURES  Access POWER  Use the key “DOWN” to see the next set of screens.     POWER     P.SUPPLYNXT ESCPOWER     P.SUPPLYNXT ESCMEASURES  SETUPNXT ESCMEASURES  SETUPNXT ESCMEASURES  SETUPNXT ESCFWD. PWR.:      WRFL. PWR.:      WALC STATUS:ALC R.V:        VP.A. TEMPERATURE:FWD. PWR.:      WRFL. PWR.:      WFWD. PWR.:      WRFL. PWR.:      WALC STATUS:ALC R.V:        VALC STATUS:ALC R.V:        VP.A. TEMPERATURE:P.A. TEMPERATURE:
                                                AT725P Owner’s Manual    © 2009 Linear Industries, Inc.  All Rights Reserved                                                                          AT725P_OM_08/09                     54/75   To return to the previous screen, press the UP key. To return the POWER option presses “ENTER”.  NOTE: The screens above are a rolling type, allowing access to all of the voltage measurements by using the UP and DOWN keys.  4.1.2  POWER SUPPLY MENU  This screen displays the voltages and currents of the principal equipment power supplies.  To have access to the P.SUPPLY screen the sequence of screens are:                         Access MEASURES              Access P.SUPPLY  Use the key “UP and DOWN” to move between screens.   To return to the previous screen press the key UP. To return to the option P.SUPPLY press “ENTER”.   4.1.3 MENU ESC   Pressing ESC returns the cursor to the previous screen.  4.1.4 MENU NXT  Selecting  the  “NXT”  option  provides  access  to  more  options  of  measurement.  The  sequence  for access of these measurements is shown below: POWER     P.SUPPLYNXT ESCPOWER     P.SUPPLYNXT ESCMEASURES  SETUPNXT ESCMEASURES  SETUPNXT ESCMEASURES  SETUPNXT ESC+32V: +     V+18V: +     V+ 9V: +     V-18V: +     VI1:  A+32V: +     V+18V: +     V+32V: +     V+18V: +     V+18V: +     V+ 9V: +     V-18V: +     V+ 9V: +     V-18V: +     VI1:  AI1:  A
                                                AT725P Owner’s Manual    © 2009 Linear Industries, Inc.  All Rights Reserved                                                                          AT725P_OM_08/09                     55/75    4.1.5 MENU TR.STR.    TR STR shows information about the input digital signal.  Select NXT and press ENTER  Select TR.STR and press ENTER                   To return to the previous screen press the UP key. To return to the TR.STR options press ENTER.   4.1.6 MENU STATUS  4.1.6.1 Password qualification state  This screen shows the information on the configured parameters:  PASSWORD ON: YES - indicates that a password is required to enter into the SETUP MENU, and will be asked for to each attempt of access this menu.  MEASURES  SETUPNXT ESCMEASURES  SETUPNXT ESCMEASURES  SETUPNXT ESCTR.STR.   STATUSNXT  SOFTWARE  ESCTR.STR.   STATUSNXT  SOFTWARE  ESCDATA PACKETS RATE:MbpsNULL PACKETS RATE:MbpsFIFO OCCUPATION:%TRANSPORT STREAM:DATA PACKETS RATE:MbpsDATA PACKETS RATE:MbpsNULL PACKETS RATE:MbpsNULL PACKETS RATE:MbpsFIFO OCCUPATION:%FIFO OCCUPATION:%TRANSPORT STREAM:TRANSPORT STREAM:
                                                AT725P Owner’s Manual    © 2009 Linear Industries, Inc.  All Rights Reserved                                                                          AT725P_OM_08/09                     56/75   PASSWORD  ON:  NO  -  indicates  that  the  requirement  of  a  password  is  not  necessary  to  enter  into  the SETUP MENU and open access is available.  Below is the sequence necessary for this option:               Select STATUS and press ENTER    4.1.6.2 Amplitude level of the ATSC Pilot carrier:  This is a numerical value relative to the carrier pilot level.  PILOT LEVEL: <+511 TO -2048>  Access to the STATUS menu can be via the far left option or from the PASSWORD ON screen: following viewing the programmed level press the UP and DOWN  keys to navigate to other STATUS screens.  4.1.6.3 Transmission channel  This screen displays the factory programmed transmission channel. CHANNEL <2 to 59>    To have access to this menu navigate via the STATUS option and then select PILOT LEVEL: pressing the UP and DOWN key and then the factory programmed channel can be viewed.  TR.STR.   STATUSNXT  SOFTWARE  ESCTR.STR.   STATUSNXT  SOFTWARE  ESCPASSWORD ON:PASSWORD ON:PASSWORD ON:PILOT LEVEL:PASSWORD ON:PASSWORD ON:PILOT LEVEL:PILOT LEVEL:
                                                AT725P Owner’s Manual    © 2009 Linear Industries, Inc.  All Rights Reserved                                                                          AT725P_OM_08/09                     57/75     4.1.6.4 DC voltage level adjustment for the cancellation of the L.O signal:  This level indicates the voltage programmed in the Up Converter for the cancellation of the local oscillator signal.  LO N.I.: and LO N.Q. <0.00 to 49.75 mV>:    To have access this menu, select the option STATUS CHANNEL: press UP and DOWN key  4.1.6.5 Rejection of the frequency image:  The  following  are  numerical  values  related  to  the  amplitude  and  phase  signal  for  rejection  of  the  image frequency.  TX. BAL. Q:    - <00000 to 32767>  PHASE Q:     - <-32767 to +32767>  TX. BAL. I:     - <00000 to 32767>  PHASE I:     - <-32767 to +32767>            PILOT LEVEL:CHANNEL:PILOT LEVEL:PILOT LEVEL:CHANNEL:CHANNEL:CHANNEL:LO N.I:     mVLO N.Q:         mVCHANNEL:CHANNEL:LO N.I:     mVLO N.Q:         mVLO N.I:     mVLO N.Q:         mVLO N.I:     mVLO N.Q:         mVTX.BAL.I:PHASE  I:TX.BAL.Q:PHASE  Q:LO N.I:     mVLO N.Q:         mVLO N.I:     mVLO N.Q:         mVTX.BAL.I:PHASE  I:TX.BAL.I:PHASE  I:TX.BAL.Q:PHASE  Q:TX.BAL.Q:PHASE  Q:
                                                AT725P Owner’s Manual    © 2009 Linear Industries, Inc.  All Rights Reserved                                                                          AT725P_OM_08/09                     58/75     4.1.6.6 Pre-distortion scale level:  This is a scale (or intensity) of the pre-distortion level applied to the transmission signal.  DPD SCALE: < 0000 to 4095>          4.1.6.7 Qualification of pre-distortion tables:     DPD ACTIVE: YES – indicates the signal pre-distortion tables are active  DPD ACTIVE: NO - - indicates the signal pre-distortion tables are not active.              4.1.6.8 Name and version of software:  This  menu  indicates  the  name  and  the  version  of  recorded  software  in  the  central  microcontroller.  This information must be provided to the factory in the case of any maintenance request.   SOFTWARE:  < ATXXXX > VERSION:     < X.X >        TX.BAL.Q:PHASE  Q:DPD SCALE :DPD ACTIVE:TX.BAL.Q:PHASE  Q:TX.BAL.Q:PHASE  Q:DPD SCALE :DPD ACTIVE:DPD SCALE :DPD ACTIVE:TX.BAL.Q:PHASE  Q:DPD SCALE :DPD ACTIVE:TX.BAL.Q:PHASE  Q:TX.BAL.Q:PHASE  Q:DPD SCALE :DPD ACTIVE:DPD SCALE :DPD ACTIVE:
                                                AT725P Owner’s Manual    © 2009 Linear Industries, Inc.  All Rights Reserved                                                                          AT725P_OM_08/09                     59/75   To verify the name and version of software select the option SOFTWARE after that press ENTER.    Select SOFTWARE and press ENTER  4.2 MENU SETUP  This menu allows access to the configuration functions and parameters of operation of the equipment. The RIGTH ARROW and LEFT ARROWkeys locate the cursor in each one of the four possible digits and the “+” and  “-”  keys and the ENTER and UP and DOWN keys change the digits. The  “ENTER” key  finalizes  the numerical  value  to  the  control  system.  Without  pressing  the  “ENTER”  key  the  value  is  not  remembered. Before the “ENTER” key is pressed the parameter is only adjusted in real time for review of the measured results. If the equipment is switched off during a parameter configuration before pressing the “ENTER” key the configuration will not be saved in the memory and the same values will be as previously stored.  4.2.1 MENU TYPE PASSWORD    This menu is to set the four numerical password digits to have access to the SETUP functions. This menu is active  only  when  option  YES  in  the  ENABLE  PASSWORD  menu  is  indicated.  The  RIGTH  ARROW  and LEFT ARROW keys position the cursor in each one of the four possible digits and the ENTER and UP and DOWN keys edit the digits. The “ENTER” key transmits the value of the password to the control system. It is only possible to leave this screen after entering the numerical password.  If the correct  password is  entered access to the SETUP options is available. If the  incorrect password is entered the following is message is shown “WRONG PASSWORD” and the equipment returns automatically to the main options menu.  TYPE PASSWORD: <XXXX>  Below is the sequence of access for this menu:     TR.STR.   STATUSNXT  SOFTWARE  ESCTR.STR.   STATUSNXT  SOFTWARE  ESCSOFTWARE:VERSION:SOFTWARE:VERSION:MEASURES  SETUPNXT ESCMEASURES  SETUPNXT ESCMEASURES  SETUPNXT ESC
                                                AT725P Owner’s Manual    © 2009 Linear Industries, Inc.  All Rights Reserved                                                                          AT725P_OM_08/09                     60/75   Select SETUP and press ENTER   Type the password number and then press “ENTER”              4.2.2 LIST OF MENU OPTIONS:  The following allows navigation in the equipment configuration options:  NXT:     executes the navigation option PREV:   returns to the previous menu YES:     indicates access to that particular option ESC:     returns to the main options menu      To see the options select NXT and press “ENTER”. When the required option is shown, locate the cursor on the “YES” and press “ENTER”.    4.2.2.1 < SET NEW PASSWORD? >    This  menu  allows  the  four  numerical  digits  to  be  configured  as  a  new  password  for  the  equipment.  The RIGTH ARROW and LEFT ARROW keys locate the cursor on one of the four digits to be changed and the ENTER and UP and DOWN keys change the digits. Pressing “ENTER” key then informs the new password to the control system and returns to the main options menu.  It is only possible to leave this screen after entering the numerical password.        4.2.2.2 < ENABLE PASSWORD? >    This option allows the qualification or not of the password programmed in SET NEW PASSWORD option.   TYPE PASSWORD:TYPE PASSWORD:TYPE PASSWORD:TYPE PASSWORD:NXT  YES  PREV ESCNXT  YES  PREV ESC
                                                AT725P Owner’s Manual    © 2009 Linear Industries, Inc.  All Rights Reserved                                                                          AT725P_OM_08/09                     61/75   YES: confirms the requirement of the password to have access to the SETUP options menu.  NO:  Indicates that no password is required to have access to the SETUP options menu.  .  4.2.2.3 < SET PILOT LEVEL? >    This option allows the configuration of the desired level of the ATSC signal pilot carrier with the following band of values: < +511 TO -2048 >.       4.2.2.4 < SET CHANNEL? >    For equipment safety reasons changing channel is not allowed in the on-site configuration. This procedure can  only  be  configured  in  the  factory.  Changing  the  channel  without  the  permission  of  a  factory  trained engineer can potentially void any warranty on the product.    4.2.2.5 < SET LO NULL I? >    This  menu  allows  the  DC  voltage  adjustment  for  “nulling”  the  “I”  signal  from  the  local  oscillator  inter-modulation in the Up Converter. The adjustment has the following potential values: < 0.00 to 49.75 mV >.        ENABLE PASSWORD:YES       NOENABLE PASSWORD:YES       NOTYPE PILOT LEVEL:TYPE PILOT LEVEL:TYPE CHANNEL:FACTORY  SETUPTYPE CHANNEL:FACTORY  SETUPTYPE LO NULL I:TYPE LO NULL I:
                                                AT725P Owner’s Manual    © 2009 Linear Industries, Inc.  All Rights Reserved                                                                          AT725P_OM_08/09                     62/75   4.2.2.6 < SET LO NULL Q? >    This  menu  allows  the  DC  voltage  adjustment  for  “nulling”  the  “Q”  signal  from  the  local  oscillator  inter-modulation in the Up Converter. The adjustment has the following potential values: < 0.00 to 49.75 mV >.  4.2.2.7 < SET TX BAL. AMP. I? > This menu allows the  adjustment  of the  “I”  amplitude of  the  image rejection  signal in the 8VSB modulator with the following band of values: < 00000 to 32767 >.   4.2.2.8 < SET PHASE I? > This menu allows the adjustment of the “I” phase of the image rejection signal in the 8VSB modulator with the following band of values: < 00000 to 32767 >.  4.2.2.9 < SET TX BAL. AMP. Q? >   This menu allows the adjustment of the “I” balance of the image rejection signal in the 8VSB modulator with the following band of values: < 00000 to 32767 >.    4.2.2.10 < SET PHASE Q? >  This menu allows the  adjustment  of the  “Q”  phase signal amplitude of image  rejection signal  in  the 8VSB modulator with the following band of values: < 00000 to 32767 >.      TYPE LO NULL Q:TYPE LO NULL Q:TYPE AMPLITUDE I:TYPE AMPLITUDE I:TYPE PHASE I:TYPE PHASE I:TYPE AMPLITUDE Q:TYPE AMPLITUDE Q:TYPE PHASE Q:TYPE PHASE Q:
                                                AT725P Owner’s Manual    © 2009 Linear Industries, Inc.  All Rights Reserved                                                                          AT725P_OM_08/09                     63/75   4.2.2.11  < SET DPD SCALE? >  This  menu  allows  the  configuration  of  the  DPD  (Digital  Pre-distortion)  scale  (or  intensity)  of  digital  pre-distortion applied to ATSC signal, with the following band of values : < 0000 to 4095 >       4.2.2.12  < SET DPD ACTIVE? >    This menu allows the activation or not of the digital pre-distortion tables.  YES: activates the use of the digital pre-distortion look up tables (LUT’s)  NO: deactivates the use of the digital pre-distortion look up tables (LUT’s)     4.2.2.13  < SET POWER? >    This allows the configuration of normal rated power at the output of the equipment. The ENTER and UP and DOWN key increase and decrease the power level. The RIGTH ARROW and LEFT ARROW keys do not possess any function in this screen. The “ENTER” key memorizes the desired value.        The value of power displayed on this screen is a value fed directly from the output reflectometer and is the same value that is provided to the ALC system (Automatic Level Control) circuit. The system allows a certain flexibility of adjustment by providing at  the same time the power level display in order to verify the actual power level. It is not recommended to adjust for very low values of ALC voltage as this may cause the power to become unstable.  For higher ALC values (above 1.3V) the power will vary with the variation of the ALC voltage. In case this simultaneous variation does not occur it is likely that there is a fault in either or both the Up Converter or final RF amplifier. This type of occurrence should be reported to the Linear Industries Inc.  In  this  screen  the  ALC  is  disabled  for  precise adjustments  of  the  power  level  and  for  full manual control of power using the ENTER and UP and DOWN keys. In any another environment or screen the ALC system returns to an enabled mode in order to control the power level.  TYPE DPD SCALE:TYPE DPD SCALE:DPD ACTIVE:YES       NODPD ACTIVE:DPD ACTIVE:YES       NOALC. R.V.:      [V]POWER    :      [W]ALC. R.V.:      [V]POWER    :      [W]
                                                AT725P Owner’s Manual    © 2009 Linear Industries, Inc.  All Rights Reserved                                                                          AT725P_OM_08/09                     64/75   WARNING: It is important not to set the programmed values of the ALC and consequently the final RF power level above the nominal value of the equipment: this may caused damage to the internal modules and may void the warranty on the unit.  4.2.2.14  < SET CONFIGURATION? >    This menu allows the operating mode of the equipment to be configured with regard to including or not an ATSC compliant mask filter.  Key ENTER: TRANSMITTER Key UP and DOWN: EXCITER     Configuration TRANSMITTER: in this configuration the transmitter provides approximately 15% more power than  the normal rated power at  the  reflectometer output. This  amount  compensates for the losses of  the ATSC compliant mask filter in order that at the output of the filter the correct and nominal rated power level of the equipment is obtained.  Although this compensation is included for the normal rated power, the system still shows the real power level for nominal values, for example, if 23.3W is measured at the output, the display will read 25W. For this configuration the functions in the external connector "External Functions" are disabled.   Configuration EXCITER: in this configuration, the transmitter function as a simple Exciter/Driver and it does not take into consideration the use of an output filter. In this mode the transmitter does not compensate for loss  of  power  in  the  output  reflectometer. The  nominal  output  power  value  can  directly  measured  at  the output of the reflectometer; i.e. if the output power is 25W the display will read 25W. For this configuration the  functions  in  the  external  connector  "External  Functions"  are  active.  By  means  of  this  connector  it  is possible disconnect the power amplifier and inhibit the transmission signal completely with all the inputs still connected and a completely active control system.  This can be made with the input of a 5V DC level on pin 3 of the male side of the connector DB-9 (external functions), in which pin 5 is at ground level. 5V on pin 3 disconnects the amplifier and 0V keeps the amplifier on. With this function it is possible to externally switch on or off the EXCITER and or TRANSMITTER.   4.3  ALARMS MENU    This transmission equipment possesses a system of alarm indications. These are show by symbols at the right side of  the display screen: * and #. The signal  *  represents the occurrence of a current alarm. The signal # represents an old alarm, i.e. an alarm that has already occurred and has been normalized (cleared). Under normal operating conditions neither of these two symbols will be displayed on the screen. TYPE CONFIG.:TYPE CONFIG.:
                                                AT725P Owner’s Manual    © 2009 Linear Industries, Inc.  All Rights Reserved                                                                          AT725P_OM_08/09                     65/75   When the * is displayed on the screen access should be made to the current alarm screen to verify which alarm is occurring.  4.3.1) CURRENT MENU  This menu displays the current alarm messages i.e. alarms that indicate are still present and have not yet been normalized or cleared.  The current alarm messages are updated when entering the CURRENT MENU.   To update the list, you must leave the menu and then return to the ALARMS using the ESC option and then access the CURRENT menu option again.   Option NXT shows the next alarm message. If there are no alarm messages it will read as follows:    < ALARMS LIST START! >     < ALARMS LIST END! >   Option ESC returns to the previous screen.   The following messages may appear on the current alarms list:   < ALARMS LIST START! >   < OVER  FIFO! >   < MPEG  LOSS! >   < DWR. NOT PROGRAMMED! >   < TEMPERATURE! >   < LOCK  CLOCK! >   < LOCK   LO! >   < OUTPUT POWER ZERO! >   < REFLECTED POWER! >   < ALARMS LIST END! >  Below shows the screens necessary to display the CURRENT alarms menu:   Select NXT and press ENTER   MEASURES  SETUPNXT ESCMEASURES  SETUPNXT ESCMEASURES  SETUPNXT ESCALARMS  REMOTENXT ESCALARMS  REMOTENXT ESCALARMS  REMOTENXT ESC
                                                AT725P Owner’s Manual    © 2009 Linear Industries, Inc.  All Rights Reserved                                                                          AT725P_OM_08/09                     66/75   Select ALARMS and press ENTER  Select CURRENT and press ENTER  4.3.2 PAST MENU  This menu displays the past or old alarm messages, i.e. alarms that indicate some equipment alarm occurrence that has been normalized or cleared.   The current alarm messages are updated when entering the PAST MENU. To update the list, you must leave the menu and then return to the ALARMS menu using the ESC option and then access the PAST menu option again.    Option NXT shows the next alarm message. If there are no alarm messages it will read as follows:    < ALARMS LIST START! >     < ALARMS LIST END! >  Option CLR. ALL erases all the old alarm messages.  These  messages  are  also  erased when the  equipment  is  turned  off.  Option  ESC  returns to  the  previous screen.   The follow are messages that can appear in the past alarms list:  < ALARMS LIST START! >   < OVER  FIFO! >   < MPEG  LOSS! >   < DWR. NOT PROGRAMMED! >   < TEMPERATURE! >   < LOCK  CLOCK! >   < LOCK   LO! >   < OUTPUT POWER ZERO! >   < REFLECTED POWER! >   < ALARMS LIST END! >    CURRENT  PASTESCCURRENT  PASTESCNXT ESCNXT ESCNXT ESC
                                                AT725P Owner’s Manual    © 2009 Linear Industries, Inc.  All Rights Reserved                                                                          AT725P_OM_08/09                     67/75    Below shows the screens necessary to display the PAST alarms menu:   Select NXT and press ENTER  Select ALARMS and press ENTER Select PAST and press ENTER   4.4 Remote Menu  It allows the display of the parameters to be configured in the Windows® Hyper-terminal emulator in order to connect  a  computer  with  an  RS232  port  and  have  access  to  all  the  configuration  and  monitoring  of  the equipment.  5. Operation of the Hyper-terminal  The AT725P transmitter system parameters can be monitored and configured using the Windows® Hyper-terminal. The bands of values are the same as described previously in the equipment front panel operation (LCD  display  and  keys).  It  is  possible  to  adjust  the  transmitter  power  with  the  Hyper-terminal  interface however the  ALC system must  be first disconnected using the  equipment front  panel and only within the limits set from the front panel configuration.   The  password  configuration  process  is  the  same  as  described  for  the  front  panel  configuration.  The password  can  be  qualified  or  not,  and  when  qualified  allows  access  to  the  SETUP  environment.  In  the SETUP environment it is possible to qualify or to disable the password and also to define a new password value. The insertion of new values for the password occurs with the cursor automatically moving to the next digit  when  the  highest  value  has  been  reached.  After  reaching  the  desired  number  the  cursor  is  moved automatically to the right, and after the last digit is reached the next typed key returns to the first position.    A cable must be connected between the transmitter RS232 output and RS232 input of the computer. The cable end for the computer is a male DB-9 and the cable end for the transmitter is a female DB-9 connector. Only three of the nine pins are used with pins 2 and 3 of the cable crossed. Pins used are TX, RX and GND. MEASURES  SETUPNXT ESCMEASURES  SETUPNXT ESCMEASURES  SETUPNXT ESCALARMS  REMOTENXT ESCALARMS  REMOTENXT ESCALARMS  REMOTENXT ESCCURRENT  PASTESCCURRENT  PASTESCNXT  CLR. ALL  ESCNXT  CLR. ALL  ESC
                                                AT725P Owner’s Manual    © 2009 Linear Industries, Inc.  All Rights Reserved                                                                          AT725P_OM_08/09                     68/75   Pin 3 is TX and pin 2 is RX. In the both connectors pin 5 is GND. The figure below illustrates the RS232 cable and connector:                   The configuration of the Window® Hyper-terminal must in accordance with following:   PROPERTIES OF COM4  Configuration of Port  Bits per Second    19200 Bits of data      8 Parity        None Bits of Parity      1 Flow Control      None   To access the data of the equipment and to bring up to date the screens in the Hyper-terminal use ENTER on the keyboard. Screen 1 indicates some measurements, states of the alarms and offers options for access to other functions of the equipment.
                                                AT725P Owner’s Manual    © 2009 Linear Industries, Inc.  All Rights Reserved                                                                          AT725P_OM_08/09                     69/75          When the password of the equipment is qualified screen 2 will be displayed. A password of 4 digits must be entered to access the SETUP environment. In the case where the entered password is incorrect, the message “WRONG PASSWORD" will be shown. When the password is correct a warning question is asked. Reply YES (y), which then allows access to the SETUP environment. A NO (n) reply will return to the menu to the previous screen 1.
                                                AT725P Owner’s Manual    © 2009 Linear Industries, Inc.  All Rights Reserved                                                                          AT725P_OM_08/09                     70/75                      To  configure  the  parameters  of  screen  3  the  characters  in  the  parentheses  should  be  selected  by  using standard  keyboard  keys.  Select  the  option  desired  and  then  use  the  keyboard  characters  U  (up)  and  D (down) or Y (Yes) or N (No) to display the values of configuration. For safety reasons the values entered are only confirmed when exiting from the screen. Exit from the screen by using the ESC key. The W Key will refresh the screen.
                                                AT725P Owner’s Manual    © 2009 Linear Industries, Inc.  All Rights Reserved                                                                          AT725P_OM_08/09                     71/75   Annex B – Checking the RF Power LDMOS Transistors   All  3  main  RF  transistors  on  the  module  4408  are  LDMOS  technology  type.  The  manipulation  of  these transistors requires some special care, for instance avoiding manual bare finger direct contact with the parts. Instead, prioritize the usage metal parts tools and grounded care procedures.   Gate-to-ground conductance test  With  the  transistors  in  place  it  is  possible  with  a  digital  multimeter  perform  this  test.  Unplug  the  DC connectors (CON-2 and CON-3) and measure the conductance between the gate terminal and ground.  T1: Adjust TPO-1 for the minimum of its value; (all counterclockwise) the reading at the multimeter should be close of 380Ω.  Adjusting TPO-1 for the maximum of its value, the reading at multimeter should be close of 720Ω.  T2: Adjust TPO-2 for the minimum of its value; (all counterclockwise) the reading at the multimeter should be close of 370Ω.  Adjusting TPO-1 for the maximum of its value, the reading at multimeter should be close of 720Ω.  T3: Adjust TPO-3 for the minimum of its value; (all counterclockwise) the reading at the multimeter should be close of 550Ω.  Adjusting TPO-1 for the maximum of its value, the reading at multimeter should be close of 705Ω. These readings are expected remain the same for both T3 gates.  In  event that  these measurements does  not  comes  true,  check  the  possibility  of  some  surrounding other components be damaged, and/or proceed a careful visual inspection looking for abnormal circumstances . Same tests suggested above could be repeated with the transistors detached out from the PCB board; on this case measurement readings for gate-to-ground should be close of 40MΩ. Also on this situation detect a diode type behavior measuring drain-to-source conductance as follows:  (+)  DRAIN  (-)  SOURCE R= 580Ω (+) SOURCE  (-) DRAIN R= ∞  In case these 2 measurements cannot be verified, the transistor must be substituted.
                                                AT725P Owner’s Manual    © 2009 Linear Industries, Inc.  All Rights Reserved                                                                          AT725P_OM_08/09                     72/75   Annex C – Typical Final Test Reports Results    Out of Channel Emissions
                                                AT725P Owner’s Manual    © 2009 Linear Industries, Inc.  All Rights Reserved                                                                          AT725P_OM_08/09                     73/75      Frequency Response and Group Delay     Carrier Phase Noise
                                                AT725P Owner’s Manual    © 2009 Linear Industries, Inc.  All Rights Reserved                                                                          AT725P_OM_08/09                     74/75     Digital Modulation Error Rate:
                                                AT725P Owner’s Manual    © 2009 Linear Industries, Inc.  All Rights Reserved                                                                          AT725P_OM_08/09                     75/75      Conducted Spurious Emissions

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