Hitachi Welding System Sj300 037Hfe Users Manual Series Inverter Instruction
SJ300-037HFE to the manual c88dbdc4-787c-4d2d-b3f1-7341546bb418
2015-01-24
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Cover HITACHI SJ300 Series Inverter Instruction Manual • Three-phase Input • Three-phase Input UL Version Models Manual Number: NB613XH December 2003 200V Class 400V Class CE Version Models After reading this manual, keep it handy for future reference. Hitachi Industrial Equipment Systems Co., Ltd. SJ300 Inverter Safety Messages For the best results with the SJ300 Series inverter, carefully read this manual and all of the warning labels attached to the inverter before installing and operating it, and follow the instructions exactly. Keep this manual handy for quick reference. Definitions and Symbols A safety instruction (message) includes a hazard alert symbol and a signal word, WARNING or CAUTION. Each signal word has the following meaning: This symbol indicates HIGH VOLTAGE. It calls your attention to items or operations that could be dangerous to you and other persons operation this equipment. Read the message and follow the instructions carefully. This symbol is the “Safety Alert Symbol.” It occurs with either of two signal words: CAUTION or WARNING, as described below. WARNING: Indicates a potentially hazardous situation that, if not avoided, can result in serious injury or death. CAUTION: Indicates a potentially hazardous situation that, if not avoided, can result in minor to moderate injury, or serious damage to the product. The situation described in the CAUTION may, if not avoided, lead to serious results. Important safety measures are described in CAUTION (as well as WARNING), so be sure to observe them. STEP: A step is one of a series of action steps required to accomplish a goal. The number of the step will be contained in the step symbol. NOTE: Notes indicate an area or subject of special merit, emphasizing either the product’s capabilities or common errors in operation or maintenance. TIP: Tips give a special instruction that can save time or provide other benefits while installing or using the product. The tip calls attention to an idea that may not be obvious to first-time users of the product. Hazardous High Voltage HIGH VOLTAGE: Motor control equipment and electronic controllers are connected to hazardous line voltages. When servicing drives and electronic controllers, there may be exposed components with housings or protrusions at or above line potential. Extreme care should be taken to protect against shock. Stand on an insulating pad and make it a habit to use only one hand when checking components. Always work with another person in case an emergency occurs. Disconnect power before checking controllers or performing maintenance. Be sure equipment is properly grounded. Wear safety glasses whenever working on electronic controllers or rotating machinery. i ii General Precautions - Read These First! WARNING: This equipment should be installed, adjusted, and serviced by qualified electrical maintenance personnel familiar with the construction and operation of the equipment and the hazards involved. Failure to observe this precaution could result in bodily injury. WARNING: The user is responsible for ensuring that all driven machinery, drive train mechanism not supplied by Hitachi Industrial Equipment Systems Co., Ltd., and process line material are capable of safe operation at an applied frequency of 150% of the maximum selected frequency range to the AC motor. Failure to do so can result in destruction of equipment and injury to personnel should a single-point failure occur. WARNING: For equipment protection, install a ground leakage type breaker with a fast response circuit capable of handling large currents. The ground fault protection circuit is not designed to protect against personal injury. HIGH VOLTAGE: HAZARD OF ELECTRICAL SHOCK. DISCONNECT INCOMING POWER BEFORE WORKING ON THIS CONTROL. WARNING: Wait at least five (5) minutes after turning OFF the input power supply before performing maintenance or an inspection. Otherwise, there is the danger of electric shock. CAUTION: These instructions should be read and clearly understood before working on SJ300 series equipment. CAUTION: Proper grounds, disconnecting devices and other safety devices and their location are the responsibility of the user and are not provided by Hitachi Industrial Equipment Systems Co., Ltd. CAUTION: Be sure to connect a motor thermal disconnect switch or overload device to the SJ300 series controller to assure that the inverter will shut down in the event of an overload or an overheated motor. HIGH VOLTAGE: Dangerous voltage exists until power light is OFF. Wait at least 5 minutes after input power is disconnected before performing maintenance. CAUTION: This equipment has high leakage current and must be permanently (fixed) hardwired to earth ground via two independent cables. WARNING: Rotating shafts and above-ground electrical potentials can be hazardous. Therefore, it is strongly recommended that all electrical work conform to the National Electrical Codes and local regulations. Installation, alignment and maintenance should be performed only by qualified personnel. Factory-recommended test procedures included in the instruction manual should be followed. Always disconnect electrical power before working on the unit. SJ300 Inverter CAUTION: a) Motor must be connected to protective ground via low resistive path (< 0.1Ω) b) Any motor used must be of a suitable rating. c) Motors may have hazardous moving parts. In this event suitable protection must be provided. CAUTION: Alarm connection may contain hazardous live voltage even when inverter is disconnected. When removing the front cover for maintenance or inspection, confirm that incoming power for alarm connection is completely disconnected. CAUTION: Hazardous (main) terminals for any interconnection (motor, contact breaker, filter, etc.) must be inaccessible in the final installation. CAUTION: The end application must be in accordance with BS EN60204-1. Refer to the section “Step-by-Step Basic Installation” on page 2–6. The diagram dimensions are to be suitably amended for your application. CAUTION: Connection to field wiring terminals must be reliably fixed having two independent means of mechanical support. Using a termination with cable support (figure below), or strain relief, cable clamp, etc. Terminal (ring lug) Cable support Cable CAUTION: A three-pole disconnection device must be fitted to the incoming main power supply close to the inverter. Additionally, a protection device meeting IEC947-1/IEC947-3 must be fitted at this point (protection device data shown in “Determining Wire and Fuse Sizes” on page 2–14). NOTE: The above instructions, together with any other requirements are highlighted in this manual, and must be followed for continued LVD (European Low Voltage Directive) compliance. iii iv Index to Warnings and Cautions in This Manual Installation—Cautions for Mounting Procedures CAUTION: Be sure to install the unit on flame-resistant material such as a steel plate. Otherwise, there is the danger of fire. ............... 2–6 CAUTION: Be sure not to place any flammable materials near the inverter. Otherwise, there is the danger of fire. ............... 2–6 CAUTION: Be sure not to let the foreign matter enter vent openings in the inverter housing, such as wire clippings, spatter from welding, metal shavings, dust, etc. Otherwise, there is the danger of fire. ............... 2–6 CAUTION: Be sure to install the inverter in a place that can bear the weight according to the specifications in the text (Chapter 1, Specifications Tables). Otherwise, it may fall and cause injury to personnel. ............... 2–6 CAUTION: Be sure to install the unit on a perpendicular wall that is not subject to vibration. Otherwise, it may fall and cause injury to personnel. ............... 2–6 CAUTION: Be sure not to install or operate an inverter that is damaged or has missing parts. Otherwise, it may cause injury to personnel. ............... 2–6 CAUTION: Be sure to install the inverter in a well-ventilated room that does not have direct exposure to sunlight, a tendency for high temperature, high humidity or dew condensation, high levels of dust, corrosive gas, explosive gas, inflammable gas, grinding-fluid mist, salt air, etc. Otherwise, there is the danger of fire. ............... 2–6 CAUTION: Be sure to maintain the specified clearance area around the inverter and to provide adequate ventilation. Otherwise, the inverter may overheat and cause equipment damage or fire. ............... 2–7 Wiring—Warnings for Electrical Practices and Wire Specifications WARNING: “Use 60/75°C Cu wire only” or equivalent. ............. 2–13 WARNING: “Open Type Equipment.” For models SJ300–750H to SJ300– 1500H. ............. 2–13 WARNING: “A Class 2 circuit wired with Class 1 wire” or equivalent. ............. 2–13 WARNING: “Suitable for use on a circuit capable of delivering not more than 10,000 rms symmetrical amperes, 240 V maximum.” For models with suffix L. ............. 2–13 WARNING: “Suitable for use on a circuit capable of delivering not more than 10,000 rms symmetrical amperes, 480 V maximum.” For models with suffix H. ............. 2–13 SJ300 Inverter HIGH VOLTAGE: Be sure to ground the unit. Otherwise, there is a danger of electric shock and/or fire. ............. 2–13 HIGH VOLTAGE: Wiring work shall be carried out only by qualified personnel. Otherwise, there is a danger of electric shock and/or fire. ............. 2–13 HIGH VOLTAGE: Implement wiring after checking that the power supply is OFF. Otherwise, you may incur electric shock and/or fire. ............. 2–13 HIGH VOLTAGE: Do not connect wiring to an inverter or operate an inverter that is not mounted according the instructions given in this manual. Otherwise, there is a danger of electric shock and/or injury to personnel. ............. 2–13 Wiring—Cautions for Electrical Practices CAUTION: Be sure that the input voltage matches the inverter specifications: • Three phase 200 to 240V 50/60Hz • Three phase 380 to 480V 50/ 60Hz ............. 2–19 CAUTION: Be sure not to power a three-phase-only inverter with single phase power. Otherwise, there is the possibility of damage to the inverter and the danger of fire. ............. 2–19 CAUTION: Be sure not to connect an AC power supply to the output terminals. Otherwise, there is the possibility of damage to the inverter and the danger of injury and/or fire. ............. 2–19 Power Input Power Output L1 L2 L3 T1 T2 T3 R S T U V W NOTE: L1, L2, L3: Three-phase 200 to 240V 50/60 Hz Three-phase 380 to 480V 50/60 Hz v vi CAUTION: Fasten the screws with the specified fastening torque in the table below. Check for any loosening of screws. Otherwise, there is the danger of fire. ............. 2–16 CAUTION: Remarks for using ground fault interrupter breakers in the main power supply: Adjustable frequency inverters with CE-filters (RFI-filter) and shielded (screened) motor cables have a higher leakage current toward Earth GND. Especially at the moment of switching ON this can cause an inadvertent trip of ground fault interrupter breakers. Because of the rectifier on the input side of the inverter there is the possibility to stall the switch-off function through small amounts of DC current. Please observe the following: • Use only short time-invariant and pulse current-sensitive ground fault interrupter breakers with higher trigger current. • Other components should be secured with separate ground fault interrupter breakers. • Ground fault interrupter breakers in the power input wiring of an inverter are not an absolute protection against electric shock. ............. 2–19 CAUTION: Be sure to install a fuse in each phase of the main power supply to the inverter. Otherwise, there is the danger of fire. ............. 2–19 CAUTION: For motor leads, ground fault interrupter breakers and electromagnetic contactors, be sure to size these components properly (each must have the capacity for rated current and voltage). Otherwise, there is the danger of fire. ............. 2–19 CAUTION: Failure to remove all vent opening covers before electrical operation may result in damage to the inverter. ............. 2–20 Powerup Test Caution Messages CAUTION: The heat sink fins will have a high temperature. Be careful not to touch them. Otherwise, there is the danger of getting burned. ............. 2–21 CAUTION: The operation of the inverter can be easily changed from low speed to high speed. Be sure to check the capability and limitations of the motor and machine before operating the inverter. Otherwise, there is the danger of injury. ............. 2–21 CAUTION: If you operate a motor at a frequency higher than the inverter standard default setting (50Hz/60Hz), be sure to check the motor and machine specifications with the respective manufacturer. Only operate the motor at elevated frequencies after getting their approval. Otherwise, there is the danger of equipment damage and/or injury to personnel. ............. 2–22 CAUTION: Check the following before and during the powerup test. Otherwise, there is the danger of equipment damage. • Is the shorting bar between the [P] and [PD] terminals installed? DO NOT power or operate the inverter if the jumper is removed. • Is the direction of the motor rotation correct? • Did the inverter trip during acceleration or deceleration? • Were the rpm and frequency meter readings as expected? • Were there any abnormal motor vibrations or noise? ............. 2–22 SJ300 Inverter Warnings for Operations and Monitoring WARNING: Be sure to turn ON the input power supply only after closing the front case. While the inverter is energized, be sure not to open the front case. Otherwise, there is the danger of electric shock. ............... 4–3 WARNING: Be sure not to operate electrical equipment with wet hands. Otherwise, there is the danger of electric shock. ............... 4–3 WARNING: While the inverter is energized, be sure not to touch the inverter terminals even when the motor is stopped. Otherwise, there is the danger of electric shock. ............... 4–3 WARNING: If the Retry Mode is selected, the motor may suddenly restart after a trip stop. Be sure to stop the inverter before approaching the machine (be sure to design the machine so that safety for personnel is secure even if it restarts.) Otherwise, it may cause injury to personnel. ............... 4–3 WARNING: If the power supply is cut OFF for a short period of time, the inverter may restart operation after the power supply recovers if the Run command is active. If a restart may pose danger to personnel, so be sure to use a lock-out circuit so that it will not restart after power recovery. Otherwise, it may cause injury to personnel. ............... 4–3 WARNING: The Stop Key is effective only when the Stop function is enabled. Be sure to enable the Stop Key separately from the emergency stop. Otherwise, it may cause injury to personnel. ............... 4–3 WARNING: During a trip event, if the alarm reset is applied and the Run command is present, the inverter will automatically restart. Be sure to apply the alarm reset only after verifying the Run command is OFF. Otherwise, it may cause injury to personnel. ............... 4–3 WARNING: Be sure not to touch the inside of the energized inverter or to put any conductive object into it. Otherwise, there is a danger of electric shock and/or fire. ............... 4–3 WARNING: If power is turned ON when the Run command is already active, the motor will automatically start and injury may result. Before turning ON the power, confirm that the RUN command is not present. ............... 4–3 WARNING: When the Stop key function is disabled, pressing the Stop key does not stop the inverter, nor will it reset a trip alarm. ............... 4–3 WARNING: Be sure to provide a separate, hard-wired emergency stop switch when the application warrants it. ............... 4–3 WARNING: If the power is turned ON and the Run command is already active, the motor starts rotation and is dangerous! Before turning power ON, confirm that the external Run command is not active. ............. 4–12 WARNING: After the Reset command is given and the alarm reset occurs, the motor will restart suddenly if the Run command is already active. Be sure to set the alarm reset after verifying that the Run command is OFF to prevent injury to personnel. ............. 4–27 WARNING: You may need to disconnect the load from the motor before performing auto-tuning. The inverter runs the motor forward and backward for several seconds without regard to load movement limits. ............. 4–67 vii viii Cautions for Operations and Monitoring CAUTION: The heat sink fins will have a high temperature. Be careful not to touch them. Otherwise, there is the danger of getting burned. ............... 4–2 CAUTION: The operation of the inverter can be easily changed from low speed to high speed. Be sure check the capability and limitations of the motor and machine before operating the inverter. Otherwise, it may cause injury to personnel. ............... 4–2 CAUTION: If you operate a motor at a frequency higher than the inverter standard default setting (50Hz/60Hz), be sure to check the motor and machine specifications with the respective manufacturer. Only operate the motor at elevated frequencies after getting their approval. Otherwise, there is the danger of equipment damage. ............... 4–2 CAUTION: It is possible to damage the inverter or other devices if your application exceeds the maximum current or voltage characteristics of a connection point. ............... 4–7 CAUTION: Be careful not to turn PID Clear ON and reset the integrator sum when the inverter is in Run Mode (output to motor is ON). Otherwise, this could cause the motor to decelerate rapidly, resulting in a trip. ............. 4–30 CAUTION: When the motor runs at lower speeds, the cooling effect of the motor’s internal fan decreases. ............. 4–55 CAUTION: If the inverter capacity is more than twice the capacity of the motor in use, the inverter may not achieve its full performance specifications. ............. 4–70 CAUTION: You must use a carrier frequency of more than 2.1kHz. The inverter cannot operate in vector control mode at less than 2.1 kHz carrier frequency. ............. 4–70 Warnings and Cautions for Troubleshooting and Maintenance WARNING: Wait at least five (5) minutes after turning OFF the input power supply before performing maintenance or an inspection. Otherwise, there is the danger of electric shock. ............... 6–2 WARNING: Make sure that only qualified personnel will perform maintenance, inspection, and part replacement. Before starting to work, remove any metallic objects from your person (wristwatch, bracelet, etc.). Be sure to use tools with insulated handles. Otherwise, there is a danger of electric shock and/or injury to personnel. ............... 6–2 WARNING: Never remove connectors by pulling on its wire leads (wires for cooling fan and logic P.C. board). Otherwise, there is danger of fire due to wire breakage and/or injury to personnel. ............... 6–2 CAUTION: Do not connect the megger to any control circuit terminals such as intelligent I/O, analog terminals, etc. Doing so could cause damage to the inverter. ............. 6–11 CAUTION: Never test the withstand voltage (HIPOT) on the inverter. The inverter has a surge protector between the main circuit terminals above and the chassis ground. ............. 6–11 SJ300 Inverter WARNING: The screws that retain the capacitor bank assembly are part of the electrical circuit of the high-voltage internal DC bus. Be sure that all power has been disconnected from the inverter, and that you have waited at least 5 minutes before accessing the terminals or screws. Be sure the charge lamp is extinguished. Otherwise, there is the danger of electrocution to personnel. ............. 6–13 CAUTION: Do not operate the inverter unless you have replaced the two screws that connect the capacitor bank assembly to the internal DC bus. Otherwise, damage to the inverter may occur. ............. 6–13 CAUTION: Remove the fan assembly carefully, since it is attached to the unit via connecting wires. ............. 6–14 HIGH VOLTAGE: Be careful not to touch wiring or connector terminals when working with the inverters and taking measurements. Be sure to place the measurement circuitry above in an insulated housing before using them. ............. 6–16 General Warnings and Cautions WARNING: Never modify the unit. Otherwise, there is a danger of electric shock and/or injury. CAUTION: Withstand voltage tests and insulation resistance tests (HIPOT) are executed before the units are shipped, so there is no need to conduct these tests before operation. CAUTION: Do not attach or remove wiring or connectors when power is applied. Also, do not check signals during operation. CAUTION: Do not stop operation by switching OFF electromagnetic contactors on the primary or secondary sides of the inverter. Power Input MCCB Ground fault interrupter Inverter GFI R, S, T U, V, W Motor L1, L2, L3 FW When there has been a sudden power failure while a Run command is active, then the unit may restart operation automatically after the power failure has ended. If there is a possibility that such an occurrence may harm humans, then install an electromagnetic contactor on the power supply side, so that the circuit does not allow automatic restarting after the power supply recovers. If an optional remote operator is used and the retry function has been selected, this will also allow automatic restarting when a Run command is active. So, please be careful. ix x CAUTION: Do not insert leading power factor capacitors or surge absorbers between the output terminals of the inverter and motor. Ground fault interrupter Power Input Surge absorber Inverter GFI R, S, T L1, L2, L3 Motor U, V, W GND lug Leading power factor capacitor CAUTION: Be sure to connect the grounding terminal to earth ground. CAUTION: When inspecting the unit, be sure to wait five minutes after tuning OFF the power supply before opening the cover. CAUTION: SUPPRESSION FOR NOISE INTERFERENCE FROM INVERTER The inverter uses many semiconductor switching elements such as transistors and IGBTs. Thus, a radio receiver or measuring instrument located near the inverter is susceptible to noise interference. To protect the instruments from erroneous operation due to noise interference, they should be used well away from the inverter. It is also effective to shield the whole inverter structure. The addition of an EMI filter on the input side of the inverter also reduces the effect of noise from the commercial power line on external devices. Note that the external dispersion of noise from the power line can be minimized by connecting an EMI filter on the primary side of inverter. EMI filter L1 Power source L2 L3 Inverter R1 R2 R U T1 S1 S2 S V T2 W T3 T1 T2 T Motor noise EMI filter Inverter Motor Grounded frame Completely ground the enclosed panel, metal screen, etc. with as short a wire as possible. Remote operator Conduit or shielded cable— to be grounded SJ300 Inverter CAUTION: MOTOR TERMINAL VOLTAGE SURGE SUPPRESSION FILTER (For 400 V CLASS Inverters) In a system using an inverter with the voltage control PWM system, a voltage surge caused by the cable constants such as the cable length (especially when the distance between the motor and inverter is 10 m or more) and cabling method may occur at the motor terminals. A dedicated filter of the 400 V class for suppressing this voltage surge is available. Be sure to install a filter in this situation. (See “LCR filter” on page 5–2, part type HRL–xxxC.) CAUTION: EFFECTS OF POWER DISTRIBUTION SYSTEMS ON INVERTERS In the cases below involving a general-purpose inverter, a large peak current can flow on the power supply side, sometimes destroying the converter module: 1. The unbalance factor of the power supply is 3% or higher. 2. The power supply capacity is at least 10 times greater than the inverter capacity (or the power supply capacity is 500 kVA or more). 3. Abrupt power supply changes are expected, due to conditions such as: a. Several inverters are interconnected with a short bus. b. A thyristor converter and an inverter are interconnected with a short bus. c. An installed phase advance capacitor opens and closes. Where these conditions exist or when the connected equipment must be highly reliable, you MUST install an input-side AC reactor of 3% (at a voltage drop at rated current) with respect to the supply voltage on the power supply side. Also, where the effects of an indirect lightning strike are possible, install a lightning conductor. CAUTION: Do not install inverters in a corner-grounded Delta distribution system. The resulting line imbalance will cause premature line fuse failure and failure of the inverter input bridge rectifier. Install in a balanced Delta or Wye distribution system only. CAUTION: When the EEPROM error E8 occurs, be sure to confirm the setting values again. CAUTION: When using normally closed active state settings (C011 to C019) for externally commanded Forward or Reverse terminals [FW] or [RV], the inverter may start automatically when the external system is powered OFF or disconnected from the inverter! So, do not use normally closed active state settings for Forward or Reverse terminals [FW] or [RV] unless your system design protects against unintended motor operation. General Caution CAUTION: In all the illustrations in this manual, covers and safety devices are occasionally removed to describe the details. While operating the product, make sure that the covers and safety devices are placed as they were specified originally and operate it according to the instruction manual. xi xii UL® Cautions, Warnings, and Instructions Wiring Warnings for Electrical Practices and Wire Sizes The Cautions, Warnings, and instructions in this section summarize the procedures necessary to ensure an inverter installation complies with Underwriters Laboratories® guidelines. WARNING: “Use 60/75°C Cu wire only” or equivalent. WARNING: “Open Type Equipment.” For models SJ300–750H to SJ300–1500H. WARNING: “Suitable for use on a circuit capable of delivering not more than 10,000 rms symmetrical amperes, 240 V maximum.” For models with suffix L. WARNING: “Suitable for use on a circuit capable of delivering not more than 10,000 rms symmetrical amperes, 480 V maximum.” For models with suffix H. Terminal Tighten- The wire size range and tightening torque for field wiring terminals are presented in the table below. ing Torque and Wire Size Input Voltage 200V Motor Output 200V Inverter Model HP kW 1/2 0.4 SJ300-004LFU 1 0.75 2 3 Torque Wire Size Range (AWG) ft-lbs (N-m) 20 1.1 1.5 SJ300-007LFU 18 1.1 1.5 1.5 SJ300-015LFU 14 1.1 1.5 2.2 SJ300-022LFU 14 1.1 1.5 5 3.7 SJ300-037LFU 10 1.1 1.5 7.5 5.5 SJ300-055LFU 8 1.8 2.5 10 7.5 SJ300-075LFU 6 1.8 2.5 15 11 SJ300-110LFU 4 3.6 4.9 20 15 SJ300-150LFU 2 3.6 4.9 25 18.5 SJ300-185LFU 4 || 4 AWG 3.6 4.9 30 22 SJ300-220LFU 4 || 4 AWG 6.5 8.8 40 30 SJ300-300LFU 2 || 2 AWG 6.5 8.8 50 37 SJ300-370LFU 2 || 2 AWG 6.5 8.8 60 45 SJ300-450LFU 1 || 1 AWG (75°C) 10.1 13.7 75 55 SJ300-550LFU 2/0 || 2/0 AWG 10.1 13.7 TIP: AWG = American Wire Gauge. Smaller numbers represent increasing wire thickness. kcmil = 1,000 circular mils, a measure of wire cross-sectional area mm2 = square millimeters, a measure of wire cross-sectional area xiii SJ300 Inverter Input Voltage 400V Motor Output 400V Inverter Model HP kW 1 0.75 SJ300-007HFU/E 2 1.5 3 Torque Wire Size Range (AWG) ft-lbs (N-m) 20 1.1 1.5 SJ300-015HFU/E 18 1.1 1.5 2.2 SJ300-022HFU/E 16 1.1 1.5 5 4.0 SJ300-040HFU/E 14 1.1 1.5 7.5 5.5 SJ300-055HFU/E 12 1.8 2.5 10 7.5 SJ300-075HFU/E 10 1.8 2.5 15 11 SJ300-110HFU/E 8 3.6 4.9 20 15 SJ300-150HFU/E 6 3.6 4.9 25 18.5 SJ300-185HFU/E 6 3.6 4.9 30 22 SJ300-220HFU/E 4 3.6 4.9 40 30 SJ300-300HFU/E 3 3.6 4.9 50 37 SJ300-370HFU/E 4 || 4 AWG 3.6 4.9 60 45 SJ300-450HFU/E 1 (75°C) 6.5 8.8 75 55 SJ300-550HFU/E 2 || 2 AWG 6.5 8.8 100 75 SJ300-750HFU/E 1 || 1 AWG (75°C) 6.5 8.8 125 90 SJ300-900HFU/E 1 || 1 AWG (75°C) 10.1 13.7 150 110 SJ300-110HFU/E 1/0 || 1/0 AWG 10.1 13.7 175 132 SJ300-1320HFE 3/0 || 3/0 10.1 13.7 200 150 SJ300-1500HFU 3/0 || 3/0 10.1 13.7 xiv Circuit Breaker and Fuse Sizes Input Voltage 200V Motor Output HP kW 1/2 0.4 The inverter’s connections to input power must include UL Listed inverse time circuit breakers with 600V rating, or UL Listed fuses as shown in the table below. 200V Inverter Model SJ300-004LFU Circuit Breaker (A) 10 Fuse (A) Motor Output Input Voltage HP 10 1 400V Inverter Model kW 0.75 SJ300-007HFU/E Circuit Breaker (A) Fuse 10 (A) 10 1 0.75 SJ300-007LFU 10 10 2 1.5 SJ300-015HFU/E 10 10 2 1.5 SJ300-015LFU 10 10 3 2.2 SJ300-022HFU/E 10 10 3 2.2 SJ300-022LFU 15 15 5 4.0 SJ300-040HFU/E 15 15 5 3.7 SJ300-037LFU 20 20 7.5 5.5 SJ300-055HFU/E 15 15 7.5 5.5 SJ300-055LFU 30 30 10 7.5 SJ300-075HFU/E 20 20 10 7.5 SJ300-075LFU 40 40 15 11 SJ300-110HFU/E 30 30 15 11 SJ300-110LFU 60 60 20 15 SJ300-150HFU/E 40 40 20 15 SJ300-150LFU 80 80 25 18.5 SJ300-185HFU/E 50 50 18.5 SJ300-185LFU 100 100 25 400V 30 22 SJ300-220HFU/E 60 60 30 22 SJ300-220LFU 125 125 40 30 SJ300-300HFU/E 70 70 40 30 SJ300-300LFU 150 150 50 37 SJ300-370HFU/E 90 90 50 37 SJ300-370LFU 175 175 60 45 SJ300-450HFU/E 125 125 60 45 SJ300-450LFU 225 225 75 55 SJ300-550HFU/E 125 125 75 55 SJ300-550LFU 250 250 100 75 SJ300-750HFU/E — 175 125 90 SJ300-900HFU/E — 200 150 110 SJ300-110HFU/E — 250 175 132 SJ300-1320HFE — 300 200 150 SJ300-1500HFU — 300 Wire Connectors WARNING: Field wiring connections must be made by a UL Listed and CSA Certified ring lug terminal connector sized for the wire gauge being used. The connector must be fixed using the crimping tool specified by the connector manufacturer. Motor Overload Protection Terminal (ring lug) Cable support Cable Hitachi SJ300 inverters provide solid state motor overload protection, which depends on the proper setting of the following parameters: • B012 “electronic overload protection” • B212 “electronic overload protection, 2nd motor” • B312 “electronic overload protection, 3rd motor” Set the rated current [Amperes] of the motor(s) with the above parameters. The setting range is 0.2 * rated current to 1.2 * rated current. WARNING: When two or more motors are connected to the inverter, they cannot be protected by the electronic overload protection. Install an external thermal relay on each motor. SJ300 Inverter Table of Contents Safety Messages Hazardous High Voltage General Precautions - Read These First! Index to Warnings and Cautions in This Manual General Warnings and Cautions UL® Cautions, Warnings, and Instructions i ii iv ix xii Table of Contents Revisions Contact Information xvii xviii Chapter 1: Getting Started Introduction SJ300 Inverter Specifications Introduction to Variable-Frequency Drives Frequently Asked Questions 1–2 1–6 1–13 1–17 Chapter 2: Inverter Mounting and Installation Orientation to Inverter Features Basic System Description Step-by-Step Basic Installation Powerup Test Using the Front Panel Keypad 2–2 2–5 2–6 2–21 2–23 Chapter 3: Configuring Drive Parameters Choosing a Programming Device Using Keypad Devices “D” Group: Monitoring Functions “F” Group: Main Profile Parameters “A” Group: Standard Functions “B” Group: Fine-Tuning Functions “C” Group: Intelligent Terminal Functions “H” Group: Motor Constants Functions “P” Group: Expansion Card Functions “U” Group: User-selectable Menu Functions Programming Error Codes 3–2 3–3 3–6 3–8 3–9 3–29 3–47 3–62 3–65 3–67 3–68 Chapter 4: Operations and Monitoring Introduction Optional Controlled Decel and Alarm at Power Loss Connecting to PLCs and Other Devices Using Intelligent Input Terminals Using Intelligent Output Terminals Analog Input Operation Analog Output Operation Setting Motor Constants for Vector Control PID Loop Operation Configuring the Inverter for Multiple Motors 4–2 4–4 4–7 4–11 4–42 4–59 4–62 4–65 4–71 4–72 xv xvi Chapter 5: Inverter System Accessories Introduction Component Descriptions Dynamic Braking 5–2 5–3 5–6 Chapter 6: Troubleshooting and Maintenance Troubleshooting Monitoring Trip Events, History, & Conditions Restoring Factory Default Settings Maintenance and Inspection Warranty 6–2 6–5 6–9 6–10 6–18 Appendix A: Glossary and Bibliography Glossary Bibliography A–2 A–6 Appendix B: Serial Communications Introduction Communications Protocol Communications Reference Information B–2 B–5 B–17 Appendix C: Drive Parameter Settings Tables Introduction Parameter Settings for Keypad Entry C–2 C–2 Appendix D: CE–EMC Installation Guidelines CE–EMC Installation Guidelines Hitachi EMC Recommendations Index D–2 D–4 SJ300 Inverter Revisions Revision History Table Date of Issue Operation Manual No. Initial release of manual NB613X March 2001 NB613X 1 Add three higher-horsepower models: Model # convention update, page 1–5 Specs table, pages 1–6 to 1–10 Derating curves, pages 1–11 to 1–12 Dimension drawings, page 2–12 Update wire and fuse size table, pages 2–14, 2–15 Update terminal dimensions table, pages 2–16, 2–17 Update braking tables, pages 5–8, 5–12 Add function P044 to P049, page 3–66, pages C–15, C–16 Add programming error codes, pages 3–67, 3–68 Update keypad navigation map, pages 2–25, 3–4 Add Appendix D: CE-EMC Installation Guidelines Moved Hitachi EMC Recommendations from page iv to D–4 Contents, Revisions, Index updates Front cover update August 2001 NB613XA 2 Added default terminal symbols to tables on 3–47, 3–53 Updated intelligent I/O wiring examples throughout Chapter 4 to use default terminals or otherwise least-used terminals Corrected alarm relay symbols in multiple pages in Chapter 4 Contents, Revisions, Index updates Front cover update December 2001 NB613XB 3 Updated company name on cover, contact page, and nameplate photo Corrected graphs on pages 3–29 and 3–43 Made a few minor edits throughout May 2002 NB613XC 4 Corrected [FM] common terminal to [L] in Chapter 4 Analog Input section Updated wire and fuse sizes for larger horsepower models in Safety section tables and Chapter 2 tables Enhanced Chapter 5 text and diagrams for dynamic braking Contents, Revisions, Index, Cover updates August 2002 NB613XD 5 Enhanced sink/source input descriptions in Chapter 4 Added jumper descriptions throughout Chapter 4 Updated keypad navigation map in Chapters 2 and 3 Contents, Revisions, Index, Cover updates March 2003 NB613XE 6 Corrected table heading on page 5–7 (external resistor topic) Revisions, Cover updates March 2003 NB613XF 7 Minor miscellaneous edits Revisions, Cover updates July 2003 NB613XG 8 Minor miscellaneous edits Revisions, Cover updates December 2003 NB613XH No. Revision Comments xvii xviii Contact Information Hitachi America, Ltd. Power and Industrial Division 50 Prospect Avenue Tarrytown, NY 10591 U.S.A. Phone: +1-914-631-0600 Fax: +1-914-631-3672 Hitachi Australia Ltd. Level 3, 82 Waterloo Road North Ryde, N.S.W. 2113 Australia Phone: +61-2-9888-4100 Fax: +61-2-9888-4188 Hitachi Europe GmbH Am Seestern 18 D-40547 Düsseldorf Germany Phone: +49-211-5283-0 Fax: +49-211-5283-649 Hitachi Industrial Equipment Systems Co, Ltd. International Sales Department WBG MARIVE WEST 16F 6, Nakase 2-chome Mihama-ku, Chiba-shi, Chiba 261-7116 Japan Phone: +81-43-390-3516 Fax: +81-43-390-3810 Hitachi Asia Ltd. 16 Collyer Quay #20-00 Hitachi Tower, Singapore 049318 Singapore Phone: +65-538-6511 Fax: +65-538-9011 Hitachi Industrial Equipment Systems Co, Ltd. Narashino Division 1-1, Higashi-Narashino 7-chome Narashino-shi, Chiba 275-8611 Japan Phone: +81-47-474-9921 Fax: +81-47-476-9517 Hitachi Asia (Hong Kong) Ltd. 7th Floor, North Tower World Finance Centre, Harbour City Canton Road, Tsimshatsui, Kowloon Hong Kong Phone: +852-2735-9218 Fax: +852-2735-6793 NOTE: To receive technical support for the Hitachi inverter you purchased, contact the Hitachi inverter dealer from whom you purchased the unit, or the sales office or factory contact listed above. Please be prepared to provide the following inverter nameplate information: 1. Model 2. Date of purchase 3. Manufacturing number (MFG No.) 4. Symptoms of any inverter problem If any inverter nameplate information is illegible, please provide your Hitachi contact with any other legible nameplate items. To reduce unpredictable downtime, we recommend that you stock a spare inverter. Getting Started In This Chapter.... 1 page — Introduction ....................................................................................... 2 — SJ300 Inverter Specifications ........................................................... 6 — Introduction to Variable-Frequency Drives...................................... 13 — Frequently Asked Questions........................................................... 17 Geting Started 1–2 Introduction Introduction Main Features Congratulations on your purchase of an SJ300 Series Hitachi inverter! This inverter drive features state-of-the-art circuitry and components to provide high performance. The housing footprint is exceptionally small, given the size of the corresponding motor. The Hitachi SJ300 product line includes more than twenty inverter models to cover motor sizes from 1/2 horsepower to 200 horsepower, in either 230 VAC or 480 VAC power input versions. The main features are: • 200V Class and 400V Class inverters • UL or CE version available • Sensorless vector control • Regenerative braking circuit • Different operator keypads available for RUN/ STOP control and setting parameters • Built-in RS-422 communications interface to allow configuration from a PC and for field bus external modules • Sixteen programmable speed levels Model SJ300-037HFU (UL version) • Motor constants are programmable, or may be set via auto-tuning • PID control adjusts motor speed automatically to maintain a process variable value The design of Hitachi inverters overcomes many of the traditional trade-offs between speed, torque and efficiency. The performance characteristics are: • High starting torque of 150% rating or greater • Continuous operation at 100% rated torque within a 1:10 speed range (6/60 Hz / 5/50 Hz) without motor derating • Models from 0.4–11kW (1/2 to 15hp) have builtin dynamic braking units • Cooling fan has ON/OFF selection to provide longer life Model SJ300-037HFE (CE version) A full line of accessories from Hitachi is available to complete your motor control application. These include: • Digital remote operator keypad • Expansion card for sensor feedback • Braking resistors • Radio noise filters • CE compliance filters • Additional factory I/O network interface cards (to be announced) Expansion Card - Encoder Input SJ300 Inverter The SJ300 Series inverters have a detachable keypad (called a digital operator) on the front panel of the housing. The particular keypad that comes with the inverter depends on the country or continent corresponding to the particular model number. The standard digital operators occupy just part of the keypad recess in the panel. Therefore, the inverter comes with a snap-in panel filler plate that mounts below the keypad as shown. These detachable keypads can be mounted in a NEMA cabinet panel door cut-out, for example. Threaded metal inserts on the rear of the keypads facilitate this external mounting configuration. A short cable then connects the keypad unit to the connector in the inverter keypad recess. See Chapter 3 for information on how to install and use these keypads and cables. Digital Operator OPE-SRE standard for -LFU and -HFU models Digital Operator OPE-S standard for -HFE models The digital operator / copy unit is optional, and occupies the entire keypad recess when mounted. It has the additional capability of reading (uploading) the parameter settings in the inverter into its memory. Then you can install the copy unit on another inverter and write (download) the parameter settings into that inverter. OEMs will find this unit particularly useful, as one can use a single copy unit to transfer parameter settings from one inverter to many. Other digital operator interfaces may be available from your Hitachi distributor for particular industries or international markets. Contact your Hitachi distributor for further details. Optional Digital Operator / Copy Unit SRW-0EX Getting Started Digital Operator Interface Components 1–3 Geting Started 1–4 Introduction Removable Components The SJ300 Series inverters are designed for long life and ease of service. Several components are removable as shown below, aiding installation or parts replacement. Details on how and when to remove these parts are in the referenced chapters. Fan Unit (See Chapter 6 for servicing) Digital Operator and Panel Filler Plate (See Chapter 3 for instructions) Auxiliary fan (on some models) Control Signal Terminal Block (See Chapter 4 for wiring) Capacitor Bank for DC Link (See Chapter 6 for servicing) Cable entry/exit plate (See Chapter 2 for instructions) SJ300 Inverter 1–5 Getting Started Specifications The Hitachi SJ300 inverters have product specifiLabel and Agency cations labels located on the front and the right side of the housing, as pictured to the right. Be Approvals sure to verify that the specifications on the labels match your power source, motor, and application safety requirements. Product Labels Regulatory agency approvals Specifications Inverter model number Motor capacity for this model Power Input Rating: frequency, voltage, phase, current Output Rating: frequency, voltage, current Manufacturing codes: lot number, date, etc. Model Number Convention The model number for a specific inverter contains useful information about its operating characteristics. Refer to the model number legend below: SJ300 004 H F U 2 Version number (_, 2, 3, ...) Restricted distribution: E=Europe, U=USA Series name Configuration type F = with digital operator (keypad) Input voltage: H = three-phase 400V class L = three phase only, 200V class Applicable motor capacity in kW 004 = 0.4 kW 007 = 0.75 kW 015 = 1.5 kW 022 = 2.2 kW 037 = 3.7 kW 040 = 4.0 kW 055 = 5.5 kW 075 = 7.5 kW 110 = 11 kW 150 = 15 kW 185 = 18.5 kW 220 = 22 kW 300 = 30 kW 370 = 37 kW 450 = 45 kW 550 = 55 kW 750 = 75 kW 900 = 90 kW 1100 = 110 kW 1320 = 132 kW 1500 = 150 kW Geting Started 1–6 SJ300 Inverter Specifications SJ300 Inverter Specifications Tables for 200V class inverters Note that “General Specifications” on page 1–9 covers all SJ300 inverters, followed by footnotes for all specifications tables. The 200V models in the upper table below (1/2 to 15 hp) include internal dynamic braking units (see “Dynamic Braking” on page 5–6). Item 200V Class Specifications SJ300 inverters, 200V models, UL version Applicable motor size, 4-pole *2 004LFU 007LFU 015LFU 022LFU 037LFU 055LFU 075LFU 110LFU HP 1/2 1 2 3 5 7.5 10 15 kW 0.4 0.75 1.5 2.2 3.7 5.5 7.5 11 1.0 / 1.2 1.7 / 2.0 2.5 / 3.1 3.6 / 4.3 5.7 / 6.8 8.3 / 9.9 11 / 13.3 15.9/ 19.1 3.8 5.5 35 51 Rated capacity (200/240V) kVA Rated input voltage 3-phase: 200 to 240V ±10%, 50/60 Hz ±5% Rated input current (A) Rated output voltage *3 8.3 12 18 26 3-phase (3-wire) 200 to 240V (corresponding to input voltage) Rated output current (A) 3.0 5.0 7.5 10.5 16.5 24 32 46 Efficiency at 100% rated output, % 85.1 89.5 92.3 93.2 94.0 94.4 94.6 94.8 at 70% output 64 76 102 127 179 242 312 435 at 100% output 70 88 125 160 235 325 425 600 Watt loss, approximate (W) Starting torque *6 Dynamic braking approx. % torque, short time stop *7 200% at 0.5 Hz (SLV), 150% at around 0 Hz (SLV, 0 Hz domain, with motor one frame size down), 100% at 0 Hz (with feedback board) internal res. only 50% with external res. 200% DC braking 20% 160% 100% 10% 80% 70% Variable operating frequency, time, and braking force Weight kg / lb 3.5 / 7.7 3.5 / 7.7 Item 3.5 / 7.7 3.5 / 7.7 3.5 / 7.7 5 / 11 5 / 11 200V Class Specifications, continued SJ300 inverters, 200V models, UL version Applicable motor size *2 3.5 / 7.7 150LFU 185LFU 220LFU 300LFU 370LFU 450LFU 550LFU HP 20 25 30 40 50 60 75 kW 15 18.5 22 30 37 45 55 22.1 / 26.6 26.3 / 31.5 32.9 / 39.4 41.9 / 50.2 50.2/60.2 63 / 75.6 76.2/91.4 Rated capacity (200/240V) kVA Rated input voltage 3-phase: 200 to 240V ±10%, 50/60 Hz ±5% Rated input current (A) 70 84 Rated output voltage *3 Rated output current (A) 105 133 160 200 242 3-phase (3-wire) 200 to 240V (corresponding to input voltage) 64 76 95 121 145 182 220 Efficiency at 100% rated output, % 94.9 95.0 95.0 95.1 95.1 95.1 95.1 Watt loss, approximate (W) at 70% output 575 698 820 1100 1345 1625 1975 at 100% output 800 975 1150 1550 1900 2300 2800 Starting torque *6 Dynamic braking approx. % torque, short time stop *7 200% at 0.5 Hz (SLV), 150% at around 0 Hz (SLV, 0 Hz domain, with motor one frame size down), 100% at 0 Hz (with feedback board) w/o braking unit 10% with braking unit 30–200% 25–170% kg / lb 12 / 26.4 12 / 26.4 DC braking Weight 25–150% 55–110% 45–90% 35–75% 30–60% Variable operating frequency, time, and braking force 12 / 26.4 20 / 44 30 / 66 30 / 66 50 / 110 1–7 SJ300 Inverter Note that “General Specifications” on page 1–9 covers all SJ300 inverters, followed by footnotes for all specifications tables. The 400V models in the upper table below (1 to 15 hp) include internal dynamic braking units (see “Dynamic Braking” on page 5–6). Item SJ300 inverters, 400V models 400V Class Specifications UL version CE version Applicable motor size *2 007HFU 015HFU 022HFU 040HFU 055HFU 075HFU 110HFU 007HFE 015HFE 022HFE 040HFE 055HFE 075HFE 110HFE HP 1 2 3 5 7.5 10 15 kW 0.75 1.5 2.2 4.0 5.5 7.5 11 1.7 / 2.0 2.6 / 3.1 3.6 / 4.4 5.9 / 7.1 8.3 / 9.9 11 / 13.3 15.9/19.1 Rated capacity (400 / 480V) kVA Rated input voltage 3-phase (3-wire) 380 to 480V ±10%, 50/60 Hz ±5% Rated input current (A) 2.8 4.2 Rated output voltage *3 5.8 9.5 13 18 25 3-phase (3-wire): 380 to 480V (corresponding to input voltage) Rated output current (A) 2.5 3.8 5.3 8.6 12 16 23 Efficiency at 100% rated output, % Watt loss, approximate (W) 89.5 92.3 93.2 94.0 94.4 94.6 94.8 at 70% output 76 102 127 179 242 312 435 at 100% output 88 125 160 235 325 425 600 Starting torque *6 Dynamic braking approx. % torque, short time stop *7 200% at 0.5 Hz (SLV), 150% at around 0 Hz (SLV, 0 Hz domain, with motor one frame size down), 100% at 0 Hz (with feedback board) internal res. only 50% with external res. 20% 200% DC braking 10% 140% 100% 70% Variable operating frequency, time, and braking force Weight kg / lb 3.5 / 7.7 3.5 / 7.7 Item SJ300 inverters, 400V models 3.5 / 7.7 3.5 / 7.7 3.5 / 7.7 55 / 121 55 / 121 400V Class Specifications UL version 150HFU 185HFU 220HFU 300HFU 370HFU 450HFU 550HFU CE version 150HFE 185HFE 220HFE 300HFE 370HFE 450HFE 550HFE HP 20 25 30 40 50 60 75 kW 15 18.5 22 30 37 45 55 Applicable motor size *2 Rated capacity (400 / 480V) kVA 22.1 / 26.6 26.3 / 31.5 33.2 / 39.9 40.1 / 48.2 51.9 / 62.3 62.3 / 74.8 Rated input voltage 76.2/91.4 3-phase (3-wire) 380 to 480V ±10%, 50/60 Hz ±5% Rated input current (A) 35 42 Rated output voltage *3 Rated output current (A) 53 64 83 99 121 3-phase (3-wire): 380 to 480V (corresponding to input voltage) 32 38 48 Efficiency at 100% rated output, % 94.9 95.0 95.0 95.1 95.1 95.1 95.1 Watt loss, approximate (W) at 70% output 575 698 820 1100 1345 1625 1975 at 100% output 800 975 1150 1550 1900 2300 2800 Starting torque *6 Dynamic braking approx. % torque, short time stop *7 75 90 110 200% at 0.5 Hz (SLV), 150% at around 0 Hz (SLV, 0 Hz domain, with motor one frame size down), 100% at 0 Hz (with feedback board) w/o braking unit with braking unit 10% 40–200% DC braking Weight 58 40–200% 35–200% 110–170% 90–150% 70–120% 60–100% Variable operating frequency, time, and braking force kg / lb 12 / 26.4 12 / 26.4 12 / 26.4 20 / 44 30 / 66 30 / 66 50 / 110 Getting Started Tables for 400V class inverters 1–8 SJ300 Inverter Specifications Geting Started Tables for 400V class inverters, continued... Item SJ300 inverters, 400V models 400V Class Specifications UL version 750HFU 900HFU 1100HFU — 1500HFU CE version 750HFE 900HFE 1100HFE 1320HFE — 100 125 150 175 200 Applicable motor size *2 HP kW Rated capacity (400 / 480V) kVA 75 90 110 132 150 103.2 / 123.8 121.9 / 146.3 150.3 / 180.4 180.1 / 216.1 180.1 / 216.1 Rated input voltage 3-phase (3-wire) 380 to 480V ±10%, 50/60 Hz ±5% Rated input current (A) 164 Rated output voltage *3 194 239 286 286 3-phase (3-wire): 380 to 480V (corresponding to input voltage) Rated output current (A) 149 176 217 260 260 Efficiency at 100% rated output, % 95.2 95.2 95.2 95.2 95.2 Watt loss, approximate (W) at 70% output 2675 3375 3900 4670 4670 at 100% output 3800 4800 5550 6650 6650 Starting torque *6 Dynamic braking approx. % torque, short time stop *7 180% at 0.5 Hz (SLV), 130% at around 0 Hz (SLV, 0 Hz domain, with motor one frame size down), 100% at 0 Hz (with feedback board) w/o braking unit with braking unit 10% 45–70% DC braking Weight 40–60% 30–50% 25–40% 20–35% Variable operating frequency, time, and braking force kg / lb 60 / 132 60 / 132 80 / 176 80 / 176 80 / 176 Footnotes for the preceding tables and the table that follows: Note 1: The protection method conforms to JEM 1030. Note 2: The applicable motor refers to Hitachi standard 3-phase motor (4-pole). When using other motors, care must be taken to prevent the rated motor current (50/60 Hz) from exceeding the rated output current of the inverter. Note 3: The output voltage decreases as the main supply voltage decreases (except when using the AVR function). In any case, the output voltage cannot exceed the input power supply voltage. Note 4: To operate the motor beyond 50/60 Hz, consult the motor manufacturer for the maximum allowable rotation speed. Note 5: When SLV is selected, please set the carrier frequency higher than 2.1 kHz. Note 6: At the rated voltage when using a Hitachi standard 3-phase, 4-pole motor (when selecting sensorless vector control—SLV). Note 7: The braking torque via capacitive feedback is the average deceleration torque at the shortest deceleration (stopping from 50/60 Hz as indicated). It is not continuous regenerative braking torque. The average decel torque varies with motor loss. This value decreases when operating beyond 50 Hz. If a large regenerative torque is required, the optional regenerative braking resistor should be used. Note 8: The frequency command will equal the maximum frequency at 9.8V for input voltage 0 to 10 VDC, or at 19.6 mA for input current 4 to 20 mA. If this characteristic is not satisfactory for your application, contact your Hitachi sales representative. Note 9: The storage temperature refers to the short-term temperature during transport. Note 10: Conforms to the test method specified in JIS C0911 (1984). For the model types excluded in the standard specifications, contact your Hitachi sales representative. Note 11: NEMA 1 applies up to 22kW. An optional wire-entry conduit box is required for 30kW to 55kW models to meet NEMA 1 rating. SJ300 Inverter General Specifications 1–9 The following table (continued on next page) applies to all SJ300 inverter models. General Specifications Protective enclosure *1, *11 IP20 (NEMA 1) Control method Line-to-line sine wave pulse-width modulation (PWM) control Output frequency range *4 0.1 to 400 Hz Frequency accuracy Digital command: ± 0.01% of the maximum frequency Analog command: ± 0.2% (25°C ± 10°C) Frequency setting resolution Digital: ± 0.01 Hz; Analog: (max. frequency)/4000, [O] terminal: 12-bit 0 to 10V; [OI] terminal: 12-bit, 4-20mA; [O2] terminal: 12-bit -10 to +10V Volt./Freq. characteristic *5 V/F optionally variable (30 to 400Hz base frequency), V/F control (constant torque, reduced torque), sensorless vector control Speed fluctuation ± 0.5% (sensorless vector control) Overload capacity (output current) 150% for 60 seconds, 200% for 0.5 seconds Acceleration/deceleration time 0.01 to 3600 sec., (linear curve profiles, accel./decel. selection), two-stage accel./decel. Input signal Operator keypad Up and Down keys / Value settings Potentiometer Analog setting via potentiometer on operator keypad Freq. setting External signal *8 0 to 10 VDC (input impedance 10k Ohms), 4 to 20 mA (input impedance 250 Ohms), Potentiometer (1k to 2k Ohms, 2W) Serial port FW/RV Run Output signal RS485 interface Operator panel Run key / Stop key (change FW/RV by function command) External signal FW Run/Stop (NO contact), RV set by terminal assignment (NC/NO), 3-wire input available Intelligent Input terminals (assign eight functions to terminals) RV (reverse run/stop), CF1~CF4 (multi-speed select), JG (jogging), DB (external DC braking), SET (set 2nd motor data), 2CH (2-stage accel./decel.), FRS (free-run stop), EXT (external trip), USP (unattended start protection), CS (commercial power source), SFT (software lock), AT (analog input voltage/current select), SET3 (set 3rd motor data), RS (reset inverter), STA (start, 3-wire interface), STP (stop, 3-wire interface), F/R (FW/RV 3-wire interface), PID (PID ON/OFF), PIDC (PID reset), CAS (control gain setting), UP (remote control Up function, motorized speed pot.), DWN (remote control Down function, motorized speed pot.), UDC (remote control data clearing), OPE (Operator control), SF1-SF7 (Multispeed bits 0-7), OLR (Overload limit change), TL (torque limit enable), TRQ1 (torque limit selection bit 1, LSB), TRQ2 (torque limit selection bit 2, MSB), PPI (Proportional / Proportional/Integral mode selection), BOK (Brake confirmation signal), ORT (Orientation – home search), LAC (LAC: LAD cancel), PCLR (Position deviation reset), STAT (pulse train position command input enable), NO (not selected) Thermistor input One terminal (PTC characteristics) Intelligent Output terminals (assign six functions to five open collector outputs and one relay NO-NC contact) RUN (run signal), FA1 (Frequency arrival type 1 – constant speed), FA2 (Frequency arrival type 2 – over-frequency), OL (overload advance notice signal 1), OD (Output deviation for PID control), AL (alarm signal), FA3 (Frequency arrival type 3 – atfrequency), OTQ (over-torque signal), IP (Instantaneous power failure signal), UV (Under-voltage signal), TRQ (In torque limit), RNT (Run time over), ONT (Power-ON time over), THM (thermal alarm), BRK (Brake release signal), BER (Brake error signal), ZS (Zero speed detect), DSE (speed deviation maximum), POK (Positioning completion), FA4 (Frequency arrival type 4 – over-frequency 2), FA5 (Frequency arrival type 5 – at-frequency 2), OL2 (Overload notice advance signal 2), Terminals 11-13 or 11-14 automatically configured as AC0-AC2 or AC0-AC3 per alarm code output selection) Intelligent monitor output terminals Analog voltage monitor, analog current monitor (8-bit resolution), and PWM output, on terminals [AM], [AMI], [FM] Display monitor Output frequency, output current, motor torque, scaled value of output frequency, trip history, I/O terminal condition, input power, output voltage Getting Started Item 1–10 SJ300 Inverter Specifications Geting Started Item General Specifications Other user-settable parameters V/F free-setting (up to 7 points), frequency upper/lower limit, frequency jump, accel/ decel curve selection, manual torque boost value and frequency adjustment, analog meter tuning, start frequency, carrier frequency, electronic thermal protection level, external frequency output zero/span reference, external frequency input bias start/end, analog input selection, retry after trip, restart after instantaneous power failure, various signal outputs, reduced voltage start, overload restriction, default value setting (US, Europe, Japan), deceleration and stop after power failure, AVR function, fuzzy accel/ decel, auto-tuning (on-line/off-line), high-torque multi-operation, automatic energysaving operation Carrier frequency range 0.5 to 15 kHz Protective functions Over-current, overload, braking resistor overload, over voltage, EEPROM error, undervoltage error, CT (current transformer) error, CPU error, external trip, USP error, ground fault, input over voltage, instantaneous power failure, expansion card 1 error, expansion card 2 error, inverter thermal trip, phase failure detection, IGBT error, thermistor error Environment Temperature (*9) Operating (ambient): -10 to 50°C / Storage: -20 to 65°C Humidity 20 to 90% humidity (non-condensing) Vibration *10 Models SJ300–004xxx to 220xxx: 5.9 m/s2 (0.6G), 10 to 55 Hz Models SJ00–300xx to 1500xxx: 2.94 m/s2 (0.3G), 10 to 55 Hz Location Altitude 1,000 m or less, indoors (no corrosive gasses or dust) Coating color Gray Accessories Feedback PCB SJ-FB (vector control loop speed sensor) Digital input PCB SJ-DG (4-digit BCD / 16-bit binary) Others EMI filters, input/output reactors, DC reactors, radio noise filters, braking resistors, braking units, LCR filter, communication cables, factory I/O network interface cards Operator input devices Signal Ratings OPE–SRE (4-digit LED with potentiometer) / OPE–S (4-digit LED w/o potentiometer), Optional: OPE-SR (4-digit LED with potentiometer, Japanese/English overlay), SRW–0EX Multilingual operator with copy function (English, French, German, Italian, Spanish, and Portuguese) Detailed ratings are in “Specifications of Control and Logic Connections” on page 4–9. Signal / Contact Ratings Built-in power for inputs 24VDC supply, 100 mA maximum Intelligent (programmable) logic inputs 27VDC maximum, 4.7kΩ input impedance Intelligent (programmable) logic outputs Open collector type, 50mA max. ON state current, 27 VDC maximum OFF state voltage Thermistor input Minimum thermistor power 100mW PWM output 0 to 10VDC, 1.2 mA max., 50% duty cycle Voltage analog output 0 to 10VDC, 2 mA max. Current analog output 4-20 mA, nominal load impedance 250Ω Analog input, current 4 to 19.6 mA range, 20 mA nominal Analog input, voltage 0 to 9.6 VDC range, 10VDC nominal, 12VDC max., input impedance 10 kΩ +10V analog reference 10VDC nominal, 10 mA maximum Alarm relay, normally closed contacts Maximum loads: 250VAC, 2A; 30VDC, 8A resistive load 250VAC, 0.2A; 30VDC, 0.6A inductive load Minimum loads: 100 VAC, 10mA; 5VDC, 100mA Alarm relay, normally open contacts 250VAC, 1A; 30VDC 1A max. resistive load / 250VAC, 0.2A; 30VDC, 0.2A max. inductive load Min. loads: 100 VAC, 10mA; 5VDC, 100mA SJ300 Inverter Use the following derating curves to help determine the optimal carrier frequency setting for your inverter, and to find the output current derating. Be sure to use the proper curve for your particular SJ300 inverter model number. SJ300 1.5 to 22 kW at 50 deg. C ambient 004 to 150L % of Drive’s Rated Amps 100% 95% 90% 85% 185L 80% 75% 70% 220L 65% 0.5 2 4 6 8 10 12 14 15 Carrier Frequency (kHz) SJ300 30 to 55 kW at 50 deg. C ambient 550L 450L 100% 95% 90% 370L 85% 80% 300L 75% 450L 70% 550L 65% 0.5 2 4 6 8 10 Carrier Frequency (kHz) 12 14 15 Getting Started The maximum available inverter current output is limited by the carrier frequency and ambient temperature. The carrier frequency is the inverter’s internal power switching frequency, settable from 0.5 kHz to 12 kHz. Choosing a higher carrier frequency tends to decrease audible noise, but it also increases the internal heating of the inverter, thus decreasing (derating) the maximum current output capability. Ambient temperature is the temperature just outside the inverter housing—such as inside the control cabinet where the inverter is mounted. A higher ambient temperature decreases (derates) the inverter’s maximum current output capacity. % of Drive’s Rated Amps Derating Curves 1–11 1–12 SJ300 Inverter Specifications Geting Started Derating curves, continued... SJ300 30 to 55 kW at 50 deg. C ambient, continued 015 to 185H % of Drive’s Rated Amps 100% 95% 370H 90% 450H 85% 80% 220H 75% 300H 70% 65% 60% 550H 0.5 2 4 6 8 10 12 14 15 Carrier Frequency (kHz) SJ300 75 to 150 kW at 50 deg. C ambient % of Drive’s Rated Amps 100% 95% 750H 90% 85% 80% 900H 75% 70% 1100H 65% 1320H 1500H 60% 0.5 2 4 6 8 10 Carrier Frequency (kHz) 12 14 15 SJ300 Inverter 1–13 The Purpose of Motor Speed Control for Industry Hitachi inverters provide accurate speed control for 3-phase AC induction motors. You connect AC power to the inverter, and connect the inverter to the motor. Many applications can benefit from the use of variable-speed drives in several ways: • Energy savings - HVAC • Need to coordinate speed with an adjacent process - textiles and printing presses • Need to control acceleration and deceleration (torque) • Sensitive loads - elevators, food processing, pharmaceuticals What is an Inverter? The term inverter and variable-frequency drive are related and somewhat interchangeable. An electronic drive for an AC motor controls the motor’s speed by varying the frequency of the power sent to the motor. An inverter, in general, is a device that converts DC power to AC power. The figure below shows how the variable-frequency drive employs an internal inverter. The drive first converts incoming AC power to DC through a rectifier bridge, creating an internal DC bus voltage. Then the inverter circuit converts the DC back to AC again to power the motor. The special inverter can vary its output frequency and voltage according to the desired motor speed. Variable-frequency Drive Power Input L1/R Converter Inverter Internal DC Bus Motor + + L2/S U/T1 Rectifier V/T2 L3/T W/T3 – The simplified drawing of the inverter shows three double-throw switches. In Hitachi inverters, the switches are actually IGBTs (isolated gate bipolar transistors). Using a commutation algorithm, the microprocessor in the drive switches the IGBTs ON and OFF at a very high speed to create the desired output waveforms. The inductance of the motor windings helps smooth out the pulses. Torque and Constant Volts/ Hertz Operation In the past, AC variable speed drives used an open loop (scalar) technique to control speed. The constant-volts-per-hertz operation maintains a constant ratio between the applied voltage and the applied frequency. With these conditions, AC induction motors inherently delivered constant torque across the operating speed range. For some applications, this scalar technique was adequate. Output voltage V 100% Constant torque f Today, with the advent of sophisticated micro0 processors and digital signal processors 100% Output frequency (DSPs), it is possible to control the speed and torque of AC induction motors with unprecedented accuracy. The SJ300 utilizes these devices to perform complex mathematical calculations required to achieve superior performance. The technique is referred to as sensorless vector control. It allows the drive to continuously monitor its output voltage and current, and their relationship to each other. From this it mathematically calculates two vector currents. One Getting Started Introduction to Variable-Frequency Drives Geting Started 1–14 Introduction to Variable-Frequency Drives vector is related to motor flux current, and the other to motor torque current. The ability to separately control these two vectors is what allows the SJ300 to deliver extraordinary lowspeed performance and speed control accuracy. Inverter Input and The Hitachi SJ300 Series of inverters includes two sub-groups: the 200V class and the 400V class inverters. The drives described in this manual may be used in either the United States or Three-Phase Europe, although the exact voltage level for commercial power may be slightly different from Power country to country. Accordingly, a 200V class inverter requires (nominal) 200 to 240VAC, and a 400V class inverter requires from 380 to 480VAC. All SJ300 inverters require three-phase input power, whether 200V or 400V class. TIP: If your application only has single phase power available, refer to the Hitachi SJ100 Series inverters. SJ100 inverters of 3HP or less can accept single phase input power. The common terminology for single phase power is Line (L) and Neutral (N). Three-phase power connections are usually labeled Line 1 (L1), Line 2 (L2) and Line 3 (L3). In any case, the power source should include a ground connection. That ground connection will need to connect to the inverter chassis and to the motor frame (see “Wire the Inverter Output to Motor” on page 2–20). Inverter Output to The AC motor must be connected only to the inverter’s output terminals. The output terminals are uniquely the Motor labeled (to differentiate them from the input terminals) with the designations U/T1, V/T2, and W/T3. This corresponds to typical motor lead connection designations T1, T2, and T3. It is often not necessary to connect a particular inverter output to a particular motor lead for a new application. The consequence of swapping any two of the three connections is the reversal of the motor direction. In applications where reversed rotation could cause equipment damage or personnel injury, be sure to verify direction of rotation before attempting full-speed operation. For safety to personnel, you must connect the motor chassis ground to the ground connection at the bottom of the inverter housing. 3-Phase AC Motor U/T1 V/T2 Earth GND W/T3 Notice the three connections to the motor do not include one marked “Neutral” or “Return.” The motor represents a balanced “Y” impedance to the inverter, so there is no need for a separate return. In other words, each of the three “Hot” connections serves also as a return for the other connections, because of their phase relationship. The Hitachi inverter is a rugged and reliable device. The intention is for the inverter to assume the role of controlling power to the motor during all normal operations. Therefore, this manual instructs you not to switch OFF power to the inverter while the motor is running (unless it is an emergency stop). Also, do not install or use disconnect switches in the wiring from the inverter to the motor (except thermal disconnect). Of course, safety-related devices such as fuses must be in the design to break power during a malfunction, as required by NEC and local codes. 1–15 SJ300 Inverter Much of this manual is devoted to describing how to use inverter functions and how to configure inverter parameters. The inverter is microprocessor-controlled, and has many independent functions. The microprocessor has an on-board EEPROM for parameter storage. The inverter’s front panel keypad provides access to all functions and parameters, which you can access through other devices as well. The general name for all these devices is the digital operator, or digital operator panel. Chapter 2 will show you how to get a motor running, using a minimal set of function commands or configuring parameters. Getting Started Intelligent Functions and Parameters The optional read/write programmer will let you read and write inverter EEPROM contents from the programmer. This feature is particularly useful for OEMs who need to duplicate a particular inverter’s settings in many other inverters in assembly-line fashion. Braking In general, braking is a force that attempts to slow or stop motor rotation. So it is associated with motor deceleration, but may also occur even when the load attempts to drive the motor faster than the desired speed (overhauling). If you need the motor and load to decelerate quicker than their natural deceleration during coasting, we recommend installing a braking resistor. The dynamic braking unit (built into certain SJ300 models) sends excess motor energy into a resistor to slow the motor and load (see “Introduction” on page 5–2 and “Dynamic Braking” on page 5–6 for more information). For loads that continuously overhaul the motor for extended periods of time, the SJ300 may not be suitable (contact your Hitachi distributor). The inverter parameters include acceleration and deceleration, which you can set to match the needs of the application. For a particular inverter, motor, and load, there will be a range of practically achievable accelerations and decelerations. Velocity Profiles The SJ300 inverter is capable of sophisticated speed control. A graphical representation of that capability will help you understand and configure the associated parameters. This manual makes use of the velocity profile graph used in industry (shown at right). In the example, the acceleration is a ramp to a set speed, and the deceleration is a decline to a stop. Speed Fixed speed Accel Decel t Velocity Profile Geting Started 1–16 Introduction to Variable-Frequency Drives Acceleration and deceleration settings specify the time required to go from a stop to maximum frequency (or visa versa). The Speed resulting slope (speed change divided by time) is the acceleration or deceleration. An increase in output frequency uses the acceleration slope, while a decrease uses the deceleration slope. The accel or decel time a particular speed change depends on the starting and ending frequencies. However, 0 the slope is constant, corresponding to the full-scale accel or decel time setting. For example, the full-scale acceleration setting (time) may be 10 seconds—the time required to go from 0 to 60 Hz. The SJ300 inverter can store up to 16 preset speeds. And, it can apply separate acceleration and deceleration transitions from any preset to any other preset speed. A multispeed profile (shown at right) uses two or more preset speeds, which you can select via intelligent input terminals. This external control can apply any preset speed at any time. Alternatively, the selected speed is infinitely variable across the speed range. You can use the potentiometer control on the keypad for manual control. The drive accepts analog 0-10V signals and 4-20 mA control signals as well. The inverter can drive the motor in either direction. Separate FW and RV commands select the direction of rotation. The motion profile example shows a forward motion followed by a reverse motion of shorter duration. The speed presets and analog signals control the magnitude of the speed, while the FW and RV commands determine the direction before the motion starts. Maximum speed t Acceleration Acceleration (time) setting Speed Speed 2 Speed 1 t Multi-speed Profile Speed Forward move t Reverse move Bi-directional Profile NOTE: The SJ300 can move loads in both directions. However, it is not designed for use in servo-type applications that use a bipolar velocity signal that determines direction. SJ300 Inverter 1–17 Q. What is the main advantage in using an inverter to drive a motor, compared to alternative solutions? A. Q. The term “inverter” is a little confusing, since we also use “drive” and “amplifier” to describe the electronic unit that controls a motor. What does “inverter” mean? A. Q. A specific inverter model is set at the factory to work across a voltage range particular to the destination country for that model. The model specifications are on the label on the side of the inverter. A European 200V class inverter (“EU” marking) has different parameter settings than a USA 200V class inverter (“US” marking). The initialization procedure (see “Restoring Factory Default Settings” on page 6–9) can set up the inverter for European or US commercial voltage ranges. Why doesn’t the motor have a neutral connection as a return to the inverter? A. Q. Yes. However, note first that the same set of parameters and functions are equally accessible from either the unit’s keypad or from remote devices. The DOP Professional PC software lets you save or load inverter configurations to or from a disk file. And, the hand-held digital operator provides hard-wired terminals, a safety requirement for some installations. Why does the manual or other documentation use terminology such as “200V class” instead of naming the actual voltage, such as “230 VAC?” A. Q. That depends on the required precision, and the slowest speed the motor must turn and still deliver torque. The SJ300 inverter will deliver 200% rated torque while turning the motor at only 0.5 Hz. DO NOT use an inverter if you need the motor to stop and hold the load position without the aid of a mechanical brake (use a servo or stepper motion control system). Does the optional digital operator interface or the PC software (DOP Professional) provide features beyond what is available from the keypad on the unit? A. Q. Yes, sometimes an inverter can be used simply as a “soft-start” device, providing controlled acceleration and deceleration to a fixed speed. Other functions of the SJ300 may be useful in such applications, as well. However, using a variable speed drive can benefit many types of industrial and commercial motor applications, by providing controlled acceleration and deceleration, high torque at low speeds, and energy savings over alternative solutions. Can I use an inverter and AC induction motor in a positioning application? A. Q. The terms are used somewhat interchangeably in industry. Nowadays, the terms drive, variable-frequency drive, variable-speed drive, and inverter are generally used to describe electronic, microprocessor-based motor speed controllers. In the past, variable speed drive also referred to various mechanical means to vary speed. Amplifier is a term almost exclusively used to describe drives for servo or stepper motors. Although the SJ300 inverter is a variable speed drive, can I use it in a fixed-speed application? A. Q. An inverter can vary the motor speed with very little energy loss, unlike mechanical or hydraulic speed control solutions. The resulting energy savings can often pay for the inverter in a relatively short time. The motor theoretically represents a “balanced Y” load if all three stator windings have the same impedance. The Y connection allows each of the three wires to alternately serve as input or return on alternate half-cycles. Does the motor need a chassis ground connection? A. Yes, for several reasons. Most importantly, this provides protection in the event of a short in the motor that puts a hazardous voltage on its housing. Secondly, motors exhibit leakage currents that increase with aging. Lastly, a grounded chassis generally emits less electrical noise than an ungrounded one. Getting Started Frequently Asked Questions 1–18 Frequently Asked Questions Q. What type of motor is compatible with the Hitachi inverters? Geting Started A. Motor type – It must be a three phase AC induction motor. Use an inverter-grade motor that has 800V insulation for 200V class inverters, or 1600V insulation for 400V class. Motor size – In practice, it’s better to find the right size motor for your application; then look for the inverter to match the motor. NOTE: There may be other factors that will affect motor selection, including heat dissipation, motor operating speed profile, enclosure type, and cooling method. Q. How many poles should the motor have? A. Q. Will I be able to add dynamic (resistive) braking to my Hitachi SJ300 drive after the initial installation? A. Q. For new applications, it may be difficult to tell before you actually test a motor/drive solution. In general, some applications can rely on system losses such as friction to serve as the decelerating force, or otherwise can tolerate a long decel time. These applications will not need dynamic braking. However, applications with a combination of a high-inertia load and a required short decel time will need dynamic braking. This is a physics question that may be answered either empirically or through extensive calculations. Several options related to electrical noise suppression are available for the Hitachi inverters. How can I know if my application will require any of these options? A. Q. Yes. Models SJ300-004XXX through SJ300-110XXX have built-in dynamic braking units. You can add an external resistor to these models to improve braking performance. Models SJ300-150XXX through SJ300-1500XXX require you to add an external braking unit. The braking resistor connects to the external braking unit for those models. More information on dynamic braking is located in Chapter 5. How will I know if my application will require resistive braking? A. Q. Hitachi inverters can be configured to operate motors with 2, 4, 6, or 8 poles. The greater the number of poles, the slower the top motor speed will be, but it will have higher torque at the base speed. The purpose of these noise filters is to reduce the inverter electrical noise so the operation of nearby electrical devices is not affected. Some applications are governed by particular regulatory agencies, and noise suppression is mandatory. In those cases, the inverter must have the corresponding noise filter installed. Other applications may not need noise suppression, unless you notice electrical interference with the operation of other devices. The SJ300 features a PID loop feature. PID loops are usually associated with chemical processes, heating, or process industries in general. How could the PID loop feature be useful in my application? A. You will need to determine the particular main variable in your application the motor affects. That is the process variable (PV) for the motor. Over time, a faster motor speed will cause a faster change in the PV than a slow motor speed will. By using the PID loop feature, the inverter commands the motor to run at the optimal speed required to maintain the PV at the desired value for current conditions. Using the PID loop feature will require an additional sensor and other wiring, and is considered an advanced application. Inverter Mounting and Installation In This Chapter.... 2 page — Orientation to Inverter Features ........................................................ 2 — Basic System Description ................................................................. 5 — Step-by-Step Basic Installation ......................................................... 6 — Powerup Test .................................................................................. 21 — Using the Front Panel Keypad ........................................................ 23 2–2 Orientation to Inverter Features Orientation to Inverter Features Unpacking and Inspection Please take a few moments to unpack your new SJ300 inverter and perform these steps: 1. Look for any damage that may have occurred during shipping. 2. Verify the contents of the box include: Inverter Mounting and Installation a. One SJ300 inverter b. One Instruction Manual (supplied by printed book for –FU/–FR models, supplied on CR-ROM for –FE models) c. One SJ300 Quick Reference Guide d. One packet of desiccant—discard (not for human consumption) 3. Inspect the specifications label on the front or side of the inverter. Make sure it matches the product part number you ordered. Main Physical Features The SJ300 Series inverters vary in size according to the current output rating and motor size for each model number. All feature the same basic keypad and connector interface for consistent ease of use. The inverter construction has a heat sink at the back of the housing. The fans enhance heat sink performance. Mounting holes are pre-drilled in the heat sink for your convenience. Never touch the heat sink during or just after operation; it can be very hot. The electronics housing and front panel are built onto the front of the heat sink. The front panel has three levels of physical access designed for convenience and safety: • First-level access – for basic use of inverter and editing parameters during powered operation (power is ON) • Second-level access – for wiring the inverter power supply or motor (power is OFF) • Third-level access – for accessing the expansion bay for adding/removing expansion boards (power is OFF) 1. First-level Access - View the unit just as it came from the box as shown. The OPE-SRE or OPE-S digital operator keypad comes installed in the inverter. The four-digit display can show a variety of performance parameters. LEDs indicate whether the display units are Hertz, Volts, Amperes, or kW. Other LEDs indicate Power (external), and Run/Stop Mode and Program/Monitor Mode status. Membrane keys Run and Stop/Reset, and a Min/Max frequency control knob (OPE-SRE only) control motor operation. These controls and indicators are usually the only ones needed after the inverter installation is complete. The FUNC., 1 , 2 , and STR keys allow an operator to change the inverter’s functions and parameter values, or to select the one monitored on the 4-digit display. Note that some parameters may not be edited if the inverter is in Run mode. SJ300 Inverter Press here and slide cover downward Inverter Mounting and Installation 2. Second-level access - First, ensure no power source of any kind is connected to the inverter. If power has been connected, wait five minutes after powerdown and verify the Charge Lamp indicator is OFF to proceed. Then locate the recessed retention screw at the bottom of the main front panel. Use a small Phillips screwdriver to remove the screw. Press the two latch release areas near the “SJ300” label as shown, and simultaneously slide the lower front downward to release for removal. 2–3 Retention screw Notice the large power terminals at the bottom of the wiring area. The rubber grommets below the power terminals are for wire entry/exit to the power source and motor. Never operate the inverter with the front panel removed. The control terminals connect logic or analog signals for control and monitoring of the inverter. The nearby alarm relay provides both normally-open and normally-closed logic for interface to an external alarm. The alarm circuit may carry hazardous live voltages even when the main power to the inverter is OFF. So, never directly touch any terminal or circuit component. Logic Connector Power terminals Wire entry/exit plate Charge lamp indicator WARNING: Be sure to wait five minutes after powerdown and verify the charge lamp indicator is OFF to proceed. Otherwise there is the risk of electric shock. Inverter Mounting and Installation 2–4 Orientation to Inverter Features 3. Third-level access - The SJ300 provides for field installation of interface circuits. These circuits are on expansion cards, to be installed in the expansion bay. To access the expansion bay, you will need to remove the upper front panel. Use the latch to release the digital operator (the panel filler plate may remain). Remove the two retention screws the bottom corners of the upper front panel. Lift up at the bottom, then disengage the two hinge latches at the top. Latch to release digital operator Retention screws The expansion bay has two sites for adding expansion cards. Each card connects via the interface connector, and mounts using three standoff screw locations. Further details on accessories are in Chapter 5. You may also refer to the instruction manual that comes with each type of expansion card. Expansion bay Expansion connectors The following sections will describe the system design and guide you through a step-by-step installation process. After the section on wiring, this chapter will show how to use the front panel keys to access functions and edit parameters. SJ300 Inverter 2–5 Basic System Description A motor control system will obviously include a motor and inverter, as well as a breaker or fuses for safety. If you are connecting a motor to the inverter on a test bench just to get started, that’s all you may need for now. But a system can also have a variety of additional components. Some can be for noise suppression, while others may enhance the inverter’s braking performance. The figure and table below show a system with all the optional components you may need in your finished application. Name L1 L2 Breaker, MCCB or GFI R S T PD(+1) Inverter P(+) R0 RB T0 N(–) Breaker / disconnect A molded-case circuit breaker (MCCB), ground fault interrupter breaker (GFI), or a fused disconnect device. NOTE: The installer must refer to the NEC and local codes to ensure safety and compliance. Input side AC Reactor This is useful in suppressing harmonics induced on the power supply lines, or when the main power voltage imbalance exceeds 3% (and power source capacity is more than 500 kVA), or to smooth out line fluctuations. It also improves the power factor. Radio noise filter Electrical noise interference may occur on nearby equipment such as a radio receiver. This magnetic choke filter helps reduce radiated noise (can also be used on output). EMI filter (for CE applications, see Appendix D) This filter reduces the conducted noise in the power supply wiring between the inverter and the power distribution system. Connect it to the inverter primary (input side). Radio noise filter (use in non-CE applications) This capacitive filter reduces radiated noise from the main power wires in the inverter input side. DC link choke The choke suppresses harmonics generated by the inverter. However, it will not protect the input diode bridge rectifier. Braking resistor Braking components are useful for increasing the inverter’s control torque for high duty-cycle (ON-OFF) applications, and improving the decelerating capability. Braking unit GND U T1 Function L3 V W T2 Radio noise filter Electrical noise interference may occur on nearby equipment such as a radio receiver. This magnetic choke filter helps reduce radiated noise (can also be used at input). Output side AC reactor This reactor reduces the vibrations in the motor caused by the inverter’s switching waveform, by smoothing the waveform to approximate commercial power quality. It is also useful to reduce harmonics when wiring from the inverter to the motor is more than 10m in length. LCR filter Sine wave shaping filter for output side. T3 Motor Thermal switch NOTE: Some components are required for regulatory agency compliance (see Chapter 5 and Appendix D). Inverter Mounting and Installation Power source 2–6 Step-by-Step Basic Installation Step-by-Step Basic Installation This section will guide you through the following basic steps of installation: 1. Study the warnings associated with mounting the inverter. 2. Select a suitable mounting location. Inverter Mounting and Installation NOTE: If the installation is in an EU country, study the EMC installation guidelines in Appendix D. 3. Cover the inverter’s top ventilation openings to prevent debris from falling inside. 4. Check the inverter mounting dimensions for footprint and mounting hole locations. 5. Study the caution and warning messages associated with wiring the inverter. 6. Connect wiring for the inverter power input. 7. Connect wiring to the motor. 8. Uncover the inverter’s ventilation openings that were covered in Step 3. 9. Perform a powerup test. 10. Make observations and check your installation. 1 Choosing a Mounting Location Step 1: Study the following caution messages associated with mounting the inverter. This is the time when mistakes are most likely to occur that will result in expensive rework, equipment damage, or personal injury. CAUTION: Be sure to install the unit on flame-resistant material such as a steel plate. Otherwise, there is the danger of fire. CAUTION: Be sure not to place any flammable materials near the inverter. Otherwise, there is the danger of fire. CAUTION: Be sure not to let the foreign matter enter vent openings in the inverter housing, such as wire clippings, spatter from welding, metal shavings, dust, etc. Otherwise, there is the danger of fire. CAUTION: Be sure to install the inverter in a place that can bear the weight according to the specifications in the text (Chapter 1, Specifications Tables). Otherwise, it may fall and cause injury to personnel. CAUTION: Be sure to install the unit on a perpendicular wall that is not subject to vibration. Otherwise, it may fall and cause injury to personnel. CAUTION: Be sure not to install or operate an inverter that is damaged or has missing parts. Otherwise, it may cause injury to personnel. CAUTION: Be sure to install the inverter in a well-ventilated room that does not have direct exposure to sunlight, a tendency for high temperature, high humidity or dew condensation, high levels of dust, corrosive gas, explosive gas, inflammable gas, grinding-fluid mist, salt air, etc. Otherwise, there is the danger of fire. SJ300 Inverter 2 Ensure Adequate Ventilation 2–7 Step 2: To summarize the caution messages—you will need to find a solid, non-flammable, vertical surface that is in a relatively clean and dry environment. In order to ensure enough room for air circulation around the inverter to aid in cooling, maintain the specified clearance around the inverter specified in the diagram. Clear area 10 cm (3.94”) minimum Exhaust Inverter Mounting and Installation 5 cm (1.97”) minimum 5 cm (1.97”) minimum SJ300 Air intake 10 cm (3.94”) minimum CAUTION: Be sure to maintain the specified clearance area around the inverter and to provide adequate ventilation. Otherwise, the inverter may overheat and cause equipment damage or fire. 3 Keep Debris Out of Inverter Vents Step 3: Before proceeding to the wiring section, it’s a good time to temporarily cover the inverter’s ventilation openings. Paper and masking tape are all that is needed. This will prevent harmful debris such as wire clippings and metal shavings from entering the inverter during installation. Cover the fan outlet vents Please observe this checklist while mounting the inverter: 1. The ambient temperature must be in the range of -10 to 40°C. If the range will be up to 50°C (maximum rating), you will need to refer to “Derating Curves” on page 1–11. 2. Keep any other heat-producing equipment as far away from the inverter as possible. 3. When installing the inverter in an enclosure, maintain the clearance around the inverter and verify that its ambient temperature is within specification when the enclosure door is closed. 4. Do not open the main front panel door at any time during operation. Cover the ventilation slots, both sides 2–8 Step-by-Step Basic Installation 4 Check Inverter Dimensions Step 4: Locate the applicable drawing on the following pages for your inverter. Dimensions are given in millimeters (inches) format. Larger models come equipped with NEMA1 adapter for wire entry for U.S. models only as shown (LFU and HFU). Model SJ300 -004LFU 2 − φ 6(0.24) Exhaust 150(5.91) 130(5.12) -015LFU/HFE, HFU -022LFU/HFE, HFU -037LFU/HFE, HFU 241(9.49) 255(10.04) -055LFU/HFE, HFU 2 − 6(0.24) 130(5.12) 3 − φ 20(0.79) Model 140(5.51) 210(8.27) 189(7.44) Exhaust 2 − φ 7(0.28) 246(9.69) 260(10.24) SJ300 -075LFU/HFE, HFU -110LFU/HFE, HFU 7(0.28) 143(5.63) 62(2.44) Air intake 2 − 7(0.28) 189(7.44) 3 − φ 25(0.98) Air intake 7(0.28) 82(3.23) 170(6.69) Inverter Mounting and Installation -007LFU/HFE, HFU 203(7.99) NOTE: Be sure to use lock washers or other means to ensure screws do not loosen due to vibration. SJ300 Inverter 2–9 Dimensional drawings, continued... Model 2 − φ 7(0.28) 250(9.84) 229(9.02) Exhaust Inverter Mounting and Installation 376(14.80) 390(15.35) SJ300 -150LFU/HFE, HFU -185LFU/HFE, HFU -220LFU/HFE, HFU 2 − 7(0.28) 229(9.02) 4 − φ 29.5(1.16) 190(7.48) Air intake 9.5(0.37) 83(3.27) 244(9.61) 2 - f 10(0.39) Model Exhaust 2 - 10(0.39) 130(5.12) 540(21.26) 100(3.94) 510(20.08) SJ300 -300LFU/HFE, HFU 265(10.43) 74(2.91) Optional adapterfor NEMA1 rating 307(12.09) 195(7.68) 310(12.20) Air intake 2–10 Step-by-Step Basic Installation Dimensional drawings, continued... Model 2 − φ 12(0.47) Exhaust SJ300 -370LFU/HFE, HFU -450LFU/HFE, HFU 2 − 12(0.47) 300(11.81) 386(15.20) 110(4.33) 80(3.15) 550(21.65) 520(20.47) Inverter Mounting and Installation -550HFE, HFU Air intake Optional adapter 90(3.54) for NEMA1 rating 250(9.84) 390(15.35) Model 2 − φ 12(0.47) Exhaust 2 − 12(0.47) 380(14.96) 100(3.94) 70(2.76) 700(27.56) 670(26.38) SJ300 -550LFU Optional adapter 104(4.09) for NEMA1 rating 476(18.74) 250(9.84) 480(18.90) Air intake SJ300 Inverter 2–11 Dimensional drawings, continued... Exhaust 2 − φ 12(0.47) Model 670(26.38) Inverter Mounting and Installation 700(27.56) SJ300 -750HFE, HFU -900HFE, HFU 270(10.63) 2 − 12(0.47) 300(11.81) 390(15.34) Air intake 2–12 Step-by-Step Basic Installation Dimensional drawings, continued... 2 − φ 12(0.47) Exhaust Model SJ300 -1100HFE, HFU -1320HFE 710(27.95) 740(29.13) 2 − 12(0.47) 380(14.96) 480(18.90) 270(10.63) Inverter Mounting and Installation -1500HFU Air intake SJ300 Inverter 5 Prepare for Wiring 2–13 Step 5: The wiring enters the inverter through the entry/exit plate as shown to the right. The rubber grommets have a solid, thin membrane, so that unused ones continue to seal the opening. To create an opening, use a sharp knife and carefully cut an “X” in the center of the grommet as shown. Be especially careful to avoid cutting into the thick outer ring, so that the wiring will have a cushion from contacting the metal plate. Cut grommet(s) for use as shown Before proceeding, please study the caution and warning messages below. WARNING: “Use 60/75°C Cu wire only” or equivalent. WARNING: “Open Type Equipment.” For models SJ300–750H to SJ300–1500H. WARNING: “A Class 2 circuit wired with Class 1 wire” or equivalent. WARNING: “Suitable for use on a circuit capable of delivering not more than 10,000 rms symmetrical amperes, 240 V maximum.” For models with suffix L. WARNING: “Suitable for use on a circuit capable of delivering not more than 10,000 rms symmetrical amperes, 480 V maximum.” For models with suffix H. HIGH VOLTAGE: Be sure to ground the unit. Otherwise, there is a danger of electric shock and/or fire. HIGH VOLTAGE: Wiring work shall be carried out only by qualified personnel. Otherwise, there is a danger of electric shock and/or fire. HIGH VOLTAGE: Implement wiring after checking that the power supply is OFF. Otherwise, you may incur electric shock and/or fire. HIGH VOLTAGE: Do not connect wiring to an inverter or operate an inverter that is not mounted according the instructions given in this manual. Otherwise, there is a danger of electric shock and/or injury to personnel. Inverter Mounting and Installation NOTE: Some inverter models will have a wiring box for NEMA rating compliance. Make sure the wire entry to the NEMA box also has protective cushion from chaffing of insulation. 2–14 Step-by-Step Basic Installation Determining Wire This section includes tables for 200V class and 400V class inverters (on the next page). The following notes will help you read the tables in this section: and Fuse Sizes • Locate the row corresponding to the motor size and particular inverter in your application. The maximum motor current determines the recommended wire sizes. • The length column specifies that some inverters can optionally use a smaller wire gauge if the wires are shorter than 10m and the inverter is located in an enclosure. Inverter Mounting and Installation • Power Lines columns include wires connecting to terminals [R, S, T, U, V, W, P, PD, and N]. Only power input and motor leads will be fused: [R, S, T, U, V, and W]. The breaker ratings (GFI—ground fault interrupter) are slightly higher than fuse ratings to allow for nominal surges without tripping. • The chassis ground columns list the Hitachi-recommended AWG and the minimal AWG for UL conformity. • The optional external braking resistor wiring only applies to a few models that have a builtin braking unit. The other models use an optional external braking unit. • Parallel wires increase effective wire gauge, and are denoted by “||” in the tables. • Signal Lines, not listed in these tables, connect to the removable logic connector. The recommended wire gauge for all wiring to the logic connector is 28 AWG (0.75 mm2). Be sure to use shielded wire for any analog signals. Wiring *1 Motor Output Power Lines *3 200V Inverter Models Chassis Ground AWG mm2 Fuse (ULrated, class J, 600V) SJ300–004LFU 20 1.25 10A 5A 16 0.75 SJ300–007LFU 18 1.25 10A 10A 2 1.5 SJ300–015LFU 14 2 10A 3 2.2 SJ300–022LFU 14 2 5 3.7 SJ300–037LFU 10 3.5 7.5 5.5 SJ300–055LFU 8 10 7.5 SJ300–075LFU 15 11 20 Breaker AWG, AWG, (GFI rec. UL type) *2 Brake Res. mm2 AWG mm2 14 1.25 20 1.25 16 14 1.25 18 1.25 15A 16 14 1.25 14 2 15A 20A 16 14 1.25 14 2 20A 30A 10 12 3.5 10 3.5 5.5 30A 50A 8 10 5.5 8 5.5 6 8 40A 60A 8 10 8 8 5.5 SJ300–110LFU 4 14 60A 75A 4 10 14 8 5.5 15 SJ300–150LFU 2 22 80A 100A 3 8 22 — — 25 18.5 SJ300–185LFU 4 || 4 14 || 14 100A 100A 3 8 22 — — 30 22 SJ300–220LFU 4 || 4 14 || 14 125A 150A 2 8 30 — — 40 30 SJ300–300LFU 2 || 2 22 || 22 150A 200A 2 6 30 — — 50 37 SJ300–370LFU 2 || 2 30 || 30 175A 225A 1/0 6 38 — — 60 45 SJ300–450LFU 1 || 1 (75°C) 38 || 38 225A 225A 3/0 6 38 — — 75 55 SJ300–550LFU 2/0 || 2/0 60 || 60 250A 350A 3/0 4 60 — — HP kW 1/2 0.4 1 * See notes for wiring tables on the following page. 2–15 SJ300 Inverter Determining wire and fuse sizes, continued... Wiring *1 Motor Output Power Lines *3 400V Inverter Models Chassis Ground mm2 SJ300–007HFU/E 20 1.25 10A 5A 16 1.5 SJ300–015HFU/E 18 2 10A 10A 3 2.2 SJ300–022HFU/E 16 2 10A 10A HP kW 1 0.75 2 Breaker AWG, AWG, ( GFI rec. UL type) *2 mm2 AWG mm2 14 1.25 20 1.25 16 14 1.25 18 2 16 14 1.25 16 2 5 4.0 SJ300–040HFU/E 14 2 15A 15A 16 14 1.25 14 2 7.5 5.5 SJ300–055HFU/E 12 2 15A 30A 14 14 2 12 2 10 7.5 SJ300–075HFU/E 10 3.5 20A 30A 10 12 3.5 10 3.5 15 11 SJ300–110HFU/E 8 5.5 30A 50A 8 10 5.5 8 5.5 20 15 SJ300–150HFU/E 6 8 40A 60A 8 10 8 — — 25 18.5 SJ300–185HFU/E 6 14 50A 60A 4 10 14 — — 30 22 SJ300–220HFU/E 4 14 60A 75A 4 10 14 — — 40 30 SJ300–300HFU/E 3 22 70A 100A 3 10 22 — — 50 37 SJ300–370HFU/E 4 || 4 14 || 14 90A 100A 3 8 22 — — 60 45 SJ300–450HFU/E 1 (75°C) 38 125A 150A 1 8 22 — — 75 55 SJ300–550HFU/E 2 || 2 22 || 22 125A 175A 1 6 30 — — 100 75 SJ300–750HFU/E 1 || 1 (75°C) 30 || 30 175A 225A 1/0 6 50 — — 125 90 SJ300–900HFU/E 1 || 1 (75°C) 38 || 38 200A 225A 3/0 6 80 — — 150 110 SJ300–1100HFU/E 1/0 || 1/0 50 || 50 250A 350A 3/0 4 80 — — 175 132 SJ300–1320HFE 3/0 || 3/0 80 || 80 300A 350A 4/0 4 100 — — 200 150 SJ300–1500HFU 3/0 || 3/0 80 || 80 300A 350A 4/0 4 100 — — Note 1: Field wiring must be made by a UL-listed and CSA certified ring lug terminal connector sized for the wire gauge involved. The connector must be fixed by using the crimping tool specified by the connector manufacturer. Note 2: Be sure to consider the capacity of the circuit breaker to be used. Note 3: Be sure to use a larger wire gauge if power line length exceeds 66 ft (20m). Inverter Mounting and Installation AWG Fuse (ULrated, class J, 600V) Brake Res. 2–16 Step-by-Step Basic Installation Terminal Dimensions and Torque Specs The following tables list the screw size of terminal and recommended torque for tightening for each of the SJ300 inverter models (400V models are on the next page). Inverter Mounting and Installation CAUTION: Fasten the screws with the specified fastening torque in the table below. Check for any loosening of screws. Otherwise, there is the danger of fire. Input Voltage 200V Motor Output 200V Inverter Models Screw size of terminal Ring lug connector *1 Torque (AWG-bolt) (mm2–bolt) ft-lbs (N-m) M4 20–#10 1.25–4 1.1 1.5 SJ300-007LFU M4 20–#10 1.25–4 1.1 1.5 SJ300-015LFU M4 14–#10 2–4 1.1 1.5 2.2 SJ300-022LFU M4 14–#10 2–4 1.1 1.5 5 3.7 SJ300-037LFU M4 10–#10 3.5–4 1.1 1.5 7.5 5.5 SJ300-055LFU M5 8–#12 5.5–5 1.8 2.5 10 7.5 SJ300-075LFU M5 8–#12 8–5 1.8 2.5 15 11 SJ300-110LFU M6 4–1/4 14–6 3.6 4.9 20 15 SJ300-150LFU M6 2–1/4 22–6 3.6 4.9 25 18.5 SJ300-185LFU M6 4–1/4 14–6 3.6 4.9 30 22 SJ300-220LFU M8 4–5/16 14–8 6.5 8.8 40 30 SJ300-300LFU M8 2–5/16 22–8 6.5 8.8 50 37 SJ300-370LFU M8 1–5/16 30–8 6.5 8.8 60 45 SJ300-450LFU M10 1/0–1/2 38–10 10.1 13.7 75 55 SJ300-550LFU M10 2/0–1/2 60–10 10.1 13.7 HP kW 1/2 0.4 SJ300-004LFU 1 0.75 2 1.5 3 Note 1: The recommended ring lug connector listing consists of wire size – screw size format. The wire sizes are in AWG or mm2 format. For AWG wire sizes, bolt sizes for the ring lug centers are: #10, #12, 1/4”, 5/16”, and 1/2”. For metric wire sizes, bolt sizes for the ring lug centers are: 6 = 6M, 8 = 8M, 10 = 10M. TIP: AWG = American Wire Gauge. Smaller numbers represent increasing wire thickness. kcmil = 1,000 circular mils, a measure of wire cross-sectional area mm2 = square millimeters, a measure of wire cross-sectional area 2–17 SJ300 Inverter Terminal dimensions and torque specs, continued... Input Voltage 400V Inverter Models Screw size of terminal Ring lug connector *1 Torque (AWG-bolt) (mm2–bolt) ft-lbs (N-m) M4 20–#10 1.25–4 1.1 1.5 SJ300-015HFU/E M4 14–#10 2–4 1.1 1.5 2.2 SJ300-022HFU/E M4 14–#10 2–4 1.1 1.5 HP kW 1 0.75 SJ300-007HFU/E 2 1.5 3 5 4.0 SJ300-040HFU/E M4 14–#10 2–4 1.1 1.5 7.5 5.5 SJ300-055HFU/E M5 14–#12 2–5 1.8 2.5 10 7.5 SJ300-075HFU/E M5 10–#12 3.5–5 1.8 2.5 15 11 SJ300-110HFU/E M6 8–1/4 5.5–6 3.6 4.9 20 15 SJ300-150HFU/E M6 6–1/4 8–6 3.6 4.9 25 18.5 SJ300-185HFU/E M6 4–1/4 14–6 3.6 4.9 30 22 SJ300-220HFU/E M6 4–1/4 14–6 3.6 4.9 40 30 SJ300-300HFU/E M6 2–1/4 22–6 3.6 4.9 50 37 SJ300-370HFU/E M6 4–1/4 14–6 3.6 4.9 60 45 SJ300-450HFU/E M8 1/0–5/16 38–8 6.5 8.8 75 55 SJ300-550HFU/E M8 2–5/16 22–8 6.5 8.8 100 75 SJ300-750HFU/E M8 1–1/2 30–10 6.5 8.8 125 90 SJ300-900HFU/E M10 1/0–1/2 38–10 10.1 13.7 150 110 SJ300-110HFU/E M10 1/0–1/2 50–10 10.1 13.7 175 132 SJ300-1320HFE M10 2/0–1/2 80–10 10.1 13.7 200 150 SJ300-1500HFU M10 2/0–1/2 80–10 10.1 13.7 Note 1: The recommended ring lug connector listing consists of wire size – screw size format. The wire sizes are in AWG or mm2 format. For AWG wire sizes, bolt sizes for the ring lug centers are: #10, #12, 1/4”, 5/16”, and 1/2”. For metric wire sizes, bolt sizes for the ring lug centers are: 6 = 6M, 8 = 8M, 10 = 10M. Inverter Mounting and Installation 400V Motor Output 2–18 Step-by-Step Basic Installation 6 Inverter Mounting and Installation Wire the Inverter Input to a Supply Step 6: In this step, you will connect wiring to the input of the inverter. All models have the same power connector terminals [R(L1)], [S(L2)], and [T(L3)] for three-phase input. The three phases may be connected in any order, as they are isolated from chassis ground and do not determine motor direction of rotation. Please refer to the specifications label (on the front or side of the inverter) for the acceptable input voltage ranges! NOTE: The wiring example to the right shows an SJ300-037LFU inverter. The terminal locations will vary, depending on the inverter model (see below). Note the use of ring lug connectors for a secure connection. Please use the terminal arrangement below corresponding to your inverter model. –004LFU, –007 to –055LFU/ HFE, HFU R0 (R0) T0 (T0) R S T U V W (L1) (L2) (L3) (T1) (T2) (T3) (G) (G) R0 (R0) T0 (T0) PD P N RB (+1) (–) (+) (RB) Jumper bar –075LFU/HFE, HFU –110LFU/HFE, HFU R S T U V W (L1) (L2) (L3) (T1) (T2) (T3) (G) (G) PD P N RB (+1) (–) (+) (RB) Jumper bar –150LFU, 185LFU, –300LFU, –370LFU, –150 to –550HFE, HFU (G) R S (L1) (L2) R0 (R0) T PD P (L3) (+1) (+) T0 (T0) N U V W (–) (T1) (T2) (T3) R0 (R0) T0 (T0) (G) Jumper bar –220LFU, –450LFU, –550LFU, –750 to –1100HFE, HFU –1320HFE, –1500HFU R S (L1) (L2) T PD P (L3) (+1) (+) N U V W (–) (T1) (T2) (T3) Jumper bar (G) (G) SJ300 Inverter 2–19 NOTE: An inverter powered by a portable or emergency diesel power generator may result in a distorted power waveform, overheating the generator. In general, the generator capacity should be at least five times that of the inverter (kVA). CAUTION: Be sure that the input voltage matches the inverter specifications: • Three phase 200 to 240V 50/60Hz • Three phase 380 to 480V 50/60Hz CAUTION: Be sure not to connect an AC power supply to the output terminals. Otherwise, there is the possibility of damage to the inverter and the danger of injury and/or fire. Power Input Power Output NOTE: L1, L2, L3: L1 L2 L3 T1 T2 T3 R S T U V W Three-phase 200 to 240V 50/60 Hz Three-phase 380 to 480V 50/60 Hz CAUTION: Remarks for using ground fault interrupter breakers in the main power supply: Adjustable frequency inverters with CE-filters (RFI-filter) and shielded (screened) motor cables have a higher leakage current toward Earth GND. Especially at the moment of switching ON this can cause an inadvertent trip of ground fault interrupter breakers. Because of the rectifier on the input side of the inverter there is the possibility to stall the switch-off function through small amounts of DC current. Please observe the following: • Use only short time-invariant and pulse current-sensitive ground fault interrupter breakers with higher trigger current. • Other components should be secured with separate ground fault interrupter breakers. • Ground fault interrupter breakers in the power input wiring of an inverter are not an absolute protection against electric shock. CAUTION: Be sure to install a fuse in each phase of the main power supply to the inverter. Otherwise, there is the danger of fire. CAUTION: For motor leads, ground fault interrupter breakers and electromagnetic contactors, be sure to size these components properly (each must have the capacity for rated current and voltage). Otherwise, there is the danger of fire. Inverter Mounting and Installation CAUTION: Be sure not to power a three-phase-only inverter with single phase power. Otherwise, there is the possibility of damage to the inverter and the danger of fire. 2–20 Step-by-Step Basic Installation 7 Wire the Inverter Output to Motor Step 7: The process of motor selection is beyond the scope of this manual. However, it must be a three-phase AC induction motor. It should also come with a chassis ground lug. If the motor does not have three power input leads, stop the installation and verify the motor type. Other guidelines for wiring the motor include: • Use an inverter-grade motor for maximum motor life (1600V insulation). • For standard motors, use an output filter if the wiring between the inverter and motor exceeds 10 meters in length. Inverter Mounting and Installation Simply connect the motor to the terminals [U/T1], [V/T2], and [W/T3] indicated on the inverter to the right. This is a good time to connect the chassis ground lug on the drive as well. The motor chassis ground must also connect to the same point. Use a star ground (single-point) arrangement, and never daisy-chain the grounds (point-topoint). Use the same wire gauge on the motor and chassis ground wiring as you used on the power input wiring in the previous step. After completing the wiring: • Check the mechanical integrity of each wire crimp and terminal connection. • Replace the front panel and secure the retention screw firmly. To Power Source Logic Control Wiring 8 Uncover the Inverter Vents To Chassis Ground To Motor After completing the initial installation and powerup test in this chapter, you may need to wire the logic signal connector for your application. For new inverter users/applications, we highly recommend that you first complete the powerup test in this chapter without adding any logic control wiring. Then you will be ready to set the required parameters for logic control as covered in Chapter 4, Operations and Monitoring. Step 8: After mounting and wiring the inverter, remove any protective material covering the inverter ventilation openings from Step 3. This includes covers over the side ventilation ports as well as the fan outlet area. Uncover the fan outlet vents CAUTION: Failure to remove all vent opening covers before electrical operation may result in damage to the inverter. Uncover the ventilation slots, both sides SJ300 Inverter 2–21 Powerup Test 9 Perform the Powerup Test Step 9: After wiring the inverter and motor, you’re ready to do a powerup test. The procedure that follows is designed for the first-time use of the drive. Please verify the following conditions before conducting the powerup test: • You have followed all the steps in this chapter up to this step. • The inverter is new, and is securely mounted to a non-flammable vertical surface • The inverter is connected to a power source and motor. • The power supply is reliable, and the motor is a known working unit, and the motor nameplate ratings match the inverter ratings. • The motor is securely mounted, and is not connected to any load. Goals for the Powerup Test If there are any exceptions to the above conditions at this step, please take a moment to take any measures necessary to reach this basic starting point. The specific goals of this powerup test are: 1. Verify that the wiring to the power supply and motor is correct. 2. Demonstrate that the inverter and motor are generally compatible. 3. Give a brief introduction to the use of the built-in operator keypad. The powerup test gives you an important starting point to ensure a safe and successful application of the Hitachi inverter. We highly recommend performing this test before proceeding to the other chapters in this manual. Pre-test and Operational Precautions The following instructions apply to the powerup test, or to any time the inverter is powered and operating. Please study the following instructions and messages before proceeding with the powerup test. 1. The power supply must have fusing suitable for the load. Check the fuse size chart presented in Step 5, if necessary. 2. Be sure you have access to a disconnect switch for the drive input power if necessary. However, do not turn OFF power to the inverter during its operation unless it is an emergency. 3. Turn the inverter’s front panel potentiometer (if it exists) to the MIN position (fully counterclockwise). CAUTION: The heat sink fins will have a high temperature. Be careful not to touch them. Otherwise, there is the danger of getting burned. CAUTION: The operation of the inverter can be easily changed from low speed to high speed. Be sure to check the capability and limitations of the motor and machine before operating the inverter. Otherwise, there is the danger of injury. Inverter Mounting and Installation • No additional wiring of inverter connectors or terminals has been done. 2–22 Powerup Test Inverter Mounting and Installation CAUTION: If you operate a motor at a frequency higher than the inverter standard default setting (50Hz/60Hz), be sure to check the motor and machine specifications with the respective manufacturer. Only operate the motor at elevated frequencies after getting their approval. Otherwise, there is the danger of equipment damage and/or injury to personnel. CAUTION: Check the following before and during the powerup test. Otherwise, there is the danger of equipment damage. • Is the shorting bar between the [P] and [PD] terminals installed? DO NOT power or operate the inverter if the jumper is removed. • Is the direction of the motor rotation correct? • Did the inverter trip during acceleration or deceleration? • Were the rpm and frequency meter readings as expected? • Were there any abnormal motor vibrations or noise? Powering the Inverter If you have followed all the steps, cautions and warnings up to this point, you’re ready to apply power. After doing so, the following events should occur: • The POWER LED will illuminate. • The numeric (7-segment) LEDs will display a test pattern, then stop at 0.0. • The Hz LED will be ON. If the motor starts running unexpectedly or any other problem occurs, press the STOP key. Only if necessary should you remove power to the inverter as a remedy. NOTE: If the inverter has been previously powered and programmed, the LEDs (other than the POWER LED) may illuminate differently than as indicated above. If necessary, you can initialize all parameters to the factory default settings. See “Restoring Factory Default Settings” on page 6–9. SJ300 Inverter 2–23 Using the Front Panel Keypad Front Panel Introduction Please take a moment to familiarize yourself with the keypad layout shown in the figure below. Parameter Display Alarm LED Run/Stop LED POWER HITACHI ALARM 5 0.0 RUN PRG Hz V A kW % Run Key Enable LED STOP RUN RESET MIN Run Key FUNC 1 2 MAX STR Display Units LEDs Hertz Volts or Amperes (kW = both ON) Percent Potentiometer Enable LED Potentiometer Stop/Reset Key The display is used in programming the inverter’s parameters, as well as monitoring specific parameter values during operation. Many functions are applicable only during the initial installation, while others are more useful for maintenance or monitoring. Parameter Editing The front panel controls and indicators are described as follows: and Controls • Run/Stop LED – ON when the inverter output is ON and the motor is developing torque, and OFF when the inverter output is OFF (Stop Mode). • Program/Monitor LED – This LED is ON when the inverter is ready for parameter editing (Program Mode). It is normally OFF when the parameter display is monitoring data (Monitor Mode). However, the PRG LED will be ON whenever you are monitoring the value of parameter D001. (When the keypad is enabled as the frequency source via A001=02, you can edit the inverter frequency directly from D001 monitor display by using the Up/Down keys.) • Run Key Enable LED – is ON when the inverter is ready to respond to the Run key, OFF when the Run key is disabled. • Run Key – Press this key to run the motor (the Run Enable LED must be ON first). Parameter F004, Keypad Run Key Routing, determines whether the Run key generates a Run FWD or Run REV command. • Stop/Reset Key – Press this key to stop the motor when it is running (uses the programmed deceleration rate). This key will also reset an alarm that has tripped. • Potentiometer (OPE–SRE only) – allows an operator to directly set the motor speed when the potentiometer is enabled for output frequency control. • Potentiometer Enable LED – ON when the potentiometer is enabled for value entry. (OPE–SRE only). • Parameter Display – a 4-digit, 7-segment display for parameters and function codes. • Display Units: Hertz/Volts/Amperes/kW/% – These LEDs indicate the units associated with the parameter display. When the display is monitoring a parameter, the appropriate LED is ON. In the case of kW units, both Volts and Amperes LEDs will be ON. An easy way to remember this is that kW = (V x A)/1000. • Power LED – This LED is ON when the power input to the inverter is ON. • Alarm LED – This LED is ON when an alarm condition has tripped the inverter. Clearing the alarm will turn this LED OFF again. See Chapter 6 for details on clearing alarms. Inverter Mounting and Installation Program/Monitor LED Power LED 2–24 Using the Front Panel Keypad • Function Key – This key is used to navigate through the lists of parameters and functions for setting and monitoring parameter values. Inverter Mounting and Installation • Up/Down ( 1 , 2 ) Keys – Use these keys alternately to move up or down the lists of parameter and functions shown in the display, and increment/decrement values. • Store ( STR ) Key – When the unit is in Program Mode and the operator has edited a parameter value, press the Store key to write the new value to the EEPROM. This parameter is then displayed at powerup by default. If you want to change the powerup default, navigate to a new parameter value and press the Store key. POWER HITACHI ALARM 5 0.0 RUN PRG Hz V A kW % STOP RUN RESET MIN FUNC 1 Function key 2 Up/Down keys MAX STR Store key Keys, Modes, and Purpose of the keypad is to provide a way to change modes and parameters. The term function applies to both monitoring modes and parameters. These are all accessible through function Parameters codes that are primarily 3 or 4-character codes. The various functions are separated into related groups identifiable by the left-most character, as the table shows. Function Group Type (Category) of Function Mode to Access PGM LED Indicator or “D” Monitoring functions Monitor “F” Main profile parameters Program “A” Standard functions Program “B” Fine tuning functions Program “C” Intelligent terminal functions Program “H” Motor constant functions Program “P” Expansion card functions Program “U” User-selectable menu functions Monitor “E” Error codes — — For example, function “A004” is the base frequency setting for the motor, typically 50 Hz or 60 Hz. To edit the parameter, the inverter must be in Program Mode (PGM LED will be ON). You use the front panel keys to first select the function code “A004.” After displaying the value for “A004,” use the Up/Down ( 1 or 2 ) keys to edit the value. NOTE: The inverter 7-segment display shows lower case “b” and “d”, meaning the same as the upper case letters “B” and “D” used in this manual (for uniformity “A to F”). The inverter automatically switches into Monitor Mode when you access “D” Group functions. It switches into Program Mode when you access any other group, because they all have editable parameters. Error codes use the “E” Group, and appear automatically when a fault event occurs. Refer to “Monitoring Trip Events, History, & Conditions” on page 6–5 for error code details. MONITOR “D” Group PROGRAM “A” Group “B” Group “C” Group “H” Group “P” Group “U” Group “F” Group SJ300 Inverter 2–25 Keypad The SJ300 Series inverter drives have many programmable functions and parameters. Chapter 3 Navigational Map will cover these in detail, but you need to access just a few items to perform the powerup test. The menu structure makes use of function codes and parameter codes to allow programming and monitoring with only a 4-digit display and a few keys and LEDs. So, it is important to become familiar with the basic navigational map of parameters and functions in the diagram below. You can later use this map as a reference. Monitor Mode Program Mode Select Parameter 1 d o90 D002–D090 0.00 1 FUNC. STR 2 Po49 2 1 Uo01 d 001 FUNC. 2 Po49 U– – – 1 2 1 FUNC. P––– 1 Increment/ decrement value 1 1 1 FUNC. 1 PRG LED c1 23 2 1 0.00 FUNC. 1 1 1 FUNC. 2 F o01 2 PRG LED FUNC. FUNC. 1 2 3.4 2 STR 2 b1 26 2 F o04 1 Edit c o01 2 A– – – D001 2 2 2 b o01 1 2 ao01 2 Write data to EEPROM, store as powerup default 2 a1 3 2 1 2 1 ho01 1 b––– Edit 2 ho7 2 2 C––– Increment/ decrement value 2 Po01 1 2 H– – – 2 Write data to F001, store D001 as powerup default FUNC. 1 Store as powerup default STR Uo1 2 1 2 d o01 1 1 FUNC. Edit Parameter Return to parameter list Inverter Mounting and Installation Select Function Display Data 2–26 Using the Front Panel Keypad Selecting Functions and Editing Parameters In order to run the motor for the powerup test, this section will show how to: • select the inverter’s maximum output frequency to the motor • select the keypad potentiometer as the source of motor speed command • select the keypad as the source of the RUN command • set the number of poles for the motor Inverter Mounting and Installation • enable the RUN command The following series of programming tables are designed for successive use. Each table uses the previous table’s final state as the starting point. Therefore, start with the first and continue programming until the last one. If you get lost or concerned that some of the other parameters settings may be incorrect, refer to “Restoring Factory Default Settings” on page 6–9. CAUTION: If you operate a motor at a frequency higher than the inverter standard default setting (50Hz/60Hz), be sure to check the motor and machine specifications with the respective manufacturer. Only operate the motor at elevated frequencies after getting their approval. Otherwise, there is the danger of equipment damage. Setting the Motor Base Frequency -The motor is designed to operate at a specific AC frequency. Most commercial motors are designed for 50/60 Hz operation. First, check the motor specifications. Then follow the steps in the table below to verify the setting or correct for your motor. DO NOT set it for greater than 50/60 Hz unless the motor manufacturer specifically approves operation at the higher frequency. Action Display Func./Parameter key. d 001 Monitor functions Press the 1 or 2 keys until -> A– – – “A” Group selected A001 First “A” parameter A003 Base frequency setting Press the Press the FUNC FUNC key. Press the 1 key twice. Press the FUNC key. 60 Default value for base frequency US = 60 Hz, Europe = 50 Hz or 50 Press the 1 or 2 key as needed. Press the STR key. 60 A003 Set to your motor specs (your display may be different) Stores parameter, returns to “A” Group list TIP: If you need to scroll through a function or parameter list, press and hold the 1 or 2 key to auto-increment through the list. SJ300 Inverter 2–27 Select the Potentiometer for Speed Command - The motor speed may be controlled from the following sources: • Potentiometer on front panel keypad (if present) • Control terminals • Remote panel Then follow the steps in the table below to select the potentiometer for the speed command (the table resumes action from the end of the previous table). Press the 2 key twice. Press the FUNC key. Press the 2 key. Press the STR key. Display A001 Func./Parameter Speed command source setting 01 0 = potentiometer 1 = control terminals (default) 2 = keypad 00 0 = potentiometer (selected) A001 Stores parameter, returns to “A” Group list Select the Keypad for the RUN Command - The RUN command causes the inverter to accelerate the motor to the selected speed. You can program the inverter to respond to either the control terminal signal or the keypad RUN key. Follow the steps in the table below to select the front panel RUN key as the source for the RUN Command (the table resumes action from the end of the previous table). Action Press the 1 key. Display A002 Func./Parameter Run command source 01 1 = control terminals (default) 2 = keypad Press the 1 key. 02 2 = keypad (selected) Press the STR key. A002 Press the FUNC key. Stores parameter, returns to “A” Group list NOTE: When you press the STR key in the last step above (and the display = 02), the Run Enable LED above the RUN switch on the keypad will turn ON. This is normal, and does not mean the motor is trying to run. It means that the RUN key is now enabled. DO NOT press the RUN key at this time—finish out the programming exercise first. Inverter Mounting and Installation Action 2–28 Using the Front Panel Keypad Configure the Inverter for the Number of Motor Poles- The number of magnetic poles of a motor is determined by the motor’s internal winding arrangement. The specifications label on the motor usually indicates its number of poles. For proper operation, verify the parameter setting matches the motor poles. Many industrial motors have four poles, corresponding to the default setting in the inverter. Inverter Mounting and Installation Follow the steps in the table below to verify the motor poles setting and change it if necessary (the table resumes action from the end of the previous table.) Action Press the FUNC key. Press the 1 key three times. Press the FUNC key. Press the 1 key five times. Press the FUNC key. Press the 1 or 2 key as needed. Press the STR key. Display Func./Parameter A– – – “A” Group selected h– – – “H” Group selected h001 First “H” parameter h004 Motor poles parameter 4 2 = 2 poles 4 = 4 poles (default) 6 = 6 poles 8 = 8 poles 4 Set to match your motor (your display may be different) h004 Stores parameter, returns to “H” Group list This step concludes the parameter setups for the inverter. You are almost ready to run the motor for the first time! TIP: If you became lost during any of these steps, first observe the state of the PRG LED. Then study the “Keypad Navigational Map” on page 2–25 to determine the current state of the keypad controls and display. As long as you do not press the STR key, no parameters will be changed by keypad entry errors. Note that power cycling the inverter will not cause it to reset to a particular programming state. The next section will show you how to monitor a particular parameter from the display. Then you will be ready to run the motor. SJ300 Inverter Monitoring Parameters with the Display After using the keypad for parameter editing, it’s a good idea to switch the inverter from Program Mode to Monitor Mode. This will turn out the PRG LED, and the Hertz, Volt, Ampere, or % LED indicates the display units. POWER HITACHI ALARM 5 0.0 RUN PRG 2–29 Hz V A kW % STOP RUN RESET MIN 2 1 STR For the powerup test, monitor the motor speed indirectly by viewing the inverter’s output frequency. The output frequency must not be confused with base frequency (50/60 Hz) of the motor, or the carrier frequency (switching frequency of the inverter, in the kHz range). The monitoring functions are in the “D” list, located near the top left of the diagram in the “Keypad Navigational Map” on page 2–25. Output frequency (speed) monitor - Resuming the keypad programming from the previous table, follow the steps in the table below. Action Press the FUNC key. Press the 1 key. Press the FUNC key. Display Func./Parameter h– – – “H” Group selected d 001 Output frequency selected 0.00 Output frequency displayed When the d 01 function code appeared, the PRG LED went OFF. This confirms the inverter is no longer in programming mode, even while you are selecting the particular monitoring parameter. After pressing the FUNC key, the display shows the current speed (is zero at this point). Running the Motor If you have programmed all the parameters up to this point, you’re ready to run the motor! First, review this checklist: 1. Verify the Power LED is ON. If not, check the power connections. 2. Verify the Run Key Enable LED is ON. If not, review the programming steps to find the problem. 3. Verify the PRG LED is OFF. If it is ON, review the instructions above. 4. Make sure the motor is disconnected from any mechanical load. 5. Turn the potentiometer to the MIN position (completely counterclockwise). 6. Now, press the RUN key on the keypad. The RUN LED will turn ON. 7. Slowly increase the potentiometer setting in clockwise fashion. The motor should start turning when the indicator is in the 9:00 position and beyond. 8. Press the STOP key to stop the motor rotation. Inverter Mounting and Installation FUNC MAX 2–30 Using the Front Panel Keypad 10 Step 10: Reading this section will help you make some useful observations when first running the motor. Error Codes - If the inverter displays an error code (LED format is “Exx”), see “Monitoring Powerup Test Observations and Trip Events, History, & Conditions” on page 6–5 to interpret and clear the error. Summary Acceleration and Deceleration - The SJ300 inverter has programmable acceleration and Inverter Mounting and Installation deceleration values. The test procedure left these at the default value, 10 seconds. You can observe this by setting the potentiometer at about half speed before running the motor. Then press RUN, and the motor will take 5 seconds to reach a steady speed. Press the STOP key to see a 5 second deceleration to a stop. State of Inverter at Stop - If you adjust the motor’s speed to zero, the motor will slow to a near stop, and the inverter turns the outputs OFF. The high-performance SJ300 can rotate at a very slow speed with high torque output, but not zero (must use servo systems with position feedback for that feature). This characteristic means you must use a mechanical brake for some applications. Interpreting the Display - First, refer to the output frequency display readout. The maximum frequency setting (parameter A004) defaults to 50 Hz or 60 Hz (Europe and United States, respectively) for your application. Example: Suppose a 4-pole motor is rated for 60 Hz operation, so the inverter is configured to output 60 Hz at full scale. Use the following formula to calculate the RPM. Frequency × 60 Frequency × 120 60 × 120 RPM = ---------------------------------------- = ------------------------------------------- = --------------------- = 1800RPM Pairs of poles # of poles 4 The theoretical speed for the motor is 1800 RPM (synchronous speed). However, an induction motor cannot generate torque unless its shaft turns at a slightly different speed. This difference is called slip. So it’s common to see a rated speed of approximately 1750 RPM on a 60 Hz, 4pole motor. Using a tachometer to measure shaft speed, you can see the difference between the inverter output frequency and the actual motor speed. The slip increases slightly as the motor’s load increases. This is why the inverter output value is called “frequency,” since it is not exactly equal to motor speed. You can program the inverter to display output frequency in units more directly related to the load speed by entering a constant (discussed more in depth on page 3–41). Run/Stop Versus Monitor/Program Modes – The Run LED on the inverter is ON in Run Mode, and OFF in Stop Mode. The Program LED is ON when the inverter is in Program Mode, and OFF for Monitor Mode. All four mode combinations are possible. The diagram to the right depicts the modes and the mode transitions via keypad. STOP RESET Run RUN Stop FUNC. Monitor Program NOTE: Some factory automation devices such as PLCs have alternate Run/Program modes; the device is in either one mode or the other. In the Hitachi inverter, however, Run Mode alternates with Stop Mode, and Program Mode alternates with Monitor Mode. This arrangement lets you program some values while the inverter is operating—providing flexibility for maintenance personnel. Configuring Drive Parameters In This Chapter.... 3 page — Choosing a Programming Device ..................................................... 2 — Using Keypad Devices...................................................................... 3 — “D” Group: Monitoring Functions ...................................................... 6 — “F” Group: Main Profile Parameters.................................................. 8 — “A” Group: Standard Functions ......................................................... 9 — “B” Group: Fine-Tuning Functions .................................................. 29 — “C” Group: Intelligent Terminal Functions ....................................... 47 — “H” Group: Motor Constants Functions ........................................... 62 — “P” Group: Expansion Card Functions ............................................ 65 — “U” Group: User-selectable Menu Functions .................................. 67 — Programming Error Codes .............................................................. 68 3–2 Choosing a Programming Device Choosing a Programming Device Introduction Hitachi variable frequency drives (inverters) use the latest electronics technology for getting the right AC waveform to the motor at the right time. The benefits are many, including energy savings and higher machine output or productivity. The flexibility required to handle a broad range of applications has required ever more configurable options and parameters—inverters are now a complex industrial automation component. And this can make a product seem difficult to use, but the goal of this chapter is to make this easier for you. Configuring Drive Parameters As the powerup test in Chapter 2 demonstrated, you do not have to program very many parameters to run the motor. In fact, most applications would benefit only from programming just a few, specific parameters. This chapter will explain the purpose of each set of parameters, and help you choose the ones that are important to your application. If you are developing a new application for the inverter and a motor, finding the right parameters to change is mostly an exercise in optimization. Therefore, it is okay to begin running the motor with a loosely tuned system. By making specific, individual changes and observing their effects, you can achieve a finely tuned system. And, the SJ300 Series inverters have a built-in auto-tuning algorithm to set certain motor parameters. Inverter Programming Keypads The front panel keypad is the first and best way to get to know the inverter’s capabilities. Every function or programmable parameter is accessible from the keypad. All keypads have the same basic layout, but with different features. The OPE–SRE has a potentiometer knob for frequency setting input. The SRW–0EX Read/write Copy Unit has the ability to upload (copy) or download (write) all inverter parameter data to/from memory in the copy unit itself. This unit is useful in transferring one inverter’s settings to another. The following table shows various programming options, the features unique to each device, and the cables required. Device Inverter keypad, U.S. version Part Number OPE–SRE Parameter Access Parameter setting storage Cables (for optional external mounting) Part number Length ICS–1 1 meter ICS–3 3 meters Monitor and program EEPROM in inverter Inverter keypad, OPE–S European version Monitor and program EEPROM in inverter Use same two cables as above Read/write Copy SRW–0EX Unit with Keypad Monitor and program; read or write all data EEPROM in inverter or in copy unit Use same two cables as above TIP: Other special-purpose keypads are available, such as ones to serve the needs of the HVAC market (heating, ventilating & air conditioning). Please contact your Hitachi distributor for details. SJ300 Inverter 3–3 Using Keypad Devices Inverter Front Panel Keypad The SJ300 Series inverter front keypad contains all the elements for both monitoring and programming parameters. The keypad layout (OPE–SRE) is shown below. All other programming devices for the inverter have a similar key arrangement and function. Parameter Display Alarm LED Run/Stop LED Program/Monitor LED Power LED POWER HITACHI ALARM 5 0.0 RUN PRG Hz V A kW % Run Key Enable LED RESET MIN Run Key FUNC Hertz Volts or Amperes (kW = both ON) Percent STOP RUN Stop/Reset Key Display Units LEDs 1 2 MAX STR Potentiometer Enable LED Potentiometer • Program/Monitor LED – This LED is ON when the inverter is ready for parameter editing (Program Mode). It is normally OFF when the parameter display is monitoring data (Monitor Mode). However, the PRG LED will be ON whenever you are monitoring the value of parameter D001. (When the keypad is enabled as the frequency source via A001=02, you can edit the inverter frequency directly from D001 monitor display by using the Up/Down keys.) • Run Key – Press this key to run the motor (the Run Enable LED must be ON first). Parameter F004, Keypad Run Key Routing, determines whether the Run key generates a Run FWD or Run REV command. • Run Key Enable LED – is ON when the inverter is ready to respond to the Run key, OFF when the Run key is disabled. • Stop/Reset Key – Press this key to stop the motor when it is running (uses the programmed deceleration rate). This key will also reset an alarm that has tripped. • Potentiometer (OPE–SRE only) – allows an operator to directly set the motor speed when the potentiometer is enabled for output frequency control • Potentiometer Enable LED – ON when the potentiometer is enabled for value entry (OPE–SRE only). • Parameter Display – a 4-digit, 7-segment display for parameters and function codes. • Display Units: Hertz/Volts/Amperes/kW/% - These LEDs indicate the units associated with the parameter display. When the display is monitoring a parameter, the appropriate LED is ON. In the case of kW units, both Volts and Amperes LEDs will be ON. An easy way to remember this is that kW = (V x A)/1000. • Power LED – This LED is ON when the power input to the inverter is ON. • Alarm LED – This LED is ON when an alarm condition has tripped the inverter. Clearing the alarm will turn this LED OFF again. See Chapter 6 for details on clearing alarms. • Function Key – This key is used to navigate through the lists of parameters and functions for setting and monitoring parameter values. • Up/Down ( 1 , 2 ) Keys – Use these keys to alternately move up or down the lists of parameter and functions shown in the display, and increment/decrement values. • Store ( STR ) Key – When the unit is in Program Mode and the operator has edited a parameter value, press the Store key to write the new value to the EEPROM. This parameter is then displayed at powerup by default. If you want to change the powerup default, navigate to a new parameter value and press the Store key. Configuring Drive Parameters Key and • Run/Stop LED – ON when the inverter output is ON and the motor is developing torque, and OFF when the inverter output is OFF (Stop Mode). Indicator Legend 3–4 Using Keypad Devices Keypad Whether you use the keypad on the inverter or the read-write copy unit, each navigates the same Navigational Map way. The diagram below shows the basic navigational map of parameters and functions. Monitor Mode Program Mode Select Function Display Data Select Parameter 1 d o90 D002–D090 0.00 1 FUNC. Configuring Drive Parameters STR 2 Po49 2 1 Uo01 d 001 FUNC. 2 Po49 U– – – 1 2 1 FUNC. P––– 1 Increment/ decrement value 1 1 1 FUNC. 1 PRG LED c1 23 2 1 0.00 FUNC. 1 1 1 FUNC. 2 F o01 2 PRG LED FUNC. FUNC. 1 2 3.4 2 STR 2 b1 26 2 F o04 1 Edit c o01 2 A– – – D001 2 2 2 b o01 1 Write data to EEPROM, store as powerup default 2 a1 3 2 1 2 1 ho01 1 b––– Edit 2 ho7 2 2 C––– Increment/ decrement value 2 Po01 1 2 H– – – 2 Write data to F001, store D001 as powerup default FUNC. 1 Store as powerup default STR Uo1 2 1 2 d o01 1 1 FUNC. Edit Parameter 2 ao01 Return to parameter list 2 NOTE: The inverter 7-segment display shows lower case “b” and “d”, meaning the same as the upper case letters “B” and “D” used in this manual (for uniformity “A to F”). 3–5 SJ300 Inverter Operational Modes The RUN and PGM LEDs tell just part of the story; Run Mode and Program Modes are independent modes, not opposite modes. In the state diagram to the right, Run alternates with Stop, and Program Mode alternates with Monitor Mode. This is a very important ability, for it shows that a technician can approach a running machine and change some parameters without shutting down the machine. The occurrence of a fault during operation will cause the inverter to enter the Trip Mode as shown. An event such as an output overload will cause the inverter to exit the Run Mode and turn OFF its output to the motor. In the Trip Mode, any request to run the motor is ignored. You must clear the error by pressing the Stop/Reset switch. See “Monitoring Trip Events, History, & Conditions” on page 6–5. Run Stop RUN FUNC. Monitor Program STOP Run RESET Stop RUN STOP RESET Fault Trip Fault The inverter can be in Run Mode (inverter output is controlling motor) and still allow you to edit certain parameters. This is useful in applications that must run continuously, yet need some inverter parameter adjustment. The parameter tables in this chapter have a column titled “Run Mode Edit.” An Ex mark ✘ means the parameter cannot be edited; a Check mark ✔ means the parameter can be edited. You’ll notice in the table example to the right the two adjacent marks: “✘ ✔”. The two marks (that can also be “✘ ✘” or “✔ ✔”) correspond to these levels of access to editing: • Low-access level to Run Mode edits (indicated by left-most mark) Run Mode Edit Lo Hi ✘✔ • High-access level to Run Mode edits (indicated by right-most mark) The Software Lock Setting (parameter B031) determines the particular access level that is in effect during Run Mode and access in other conditions, as well. It is the responsibility of the user to choose a useful and safe software lock setting for the inverter operating conditions and personnel. Please refer to “Software Lock Mode” on page 3–36 for more information. Control Algorithms The motor control program in the SJ300 inverter has several sinusoidal PWM switching algorithms. The intent is that you select the best algorithm for the motor characteristics in your application. Each algorithm generates the frequency output in a unique way. Once configured, the algorithm is the basis for other parameter settings as well (see “Torque Control Algorithms” on page 3–14). Therefore, choose the best algorithm early in your application design process. Inverter Control Algorithms V/f control, constant torque V/f control, variable torque V/f control, freesetting curve Output Sensorless vector (SLV) control SLV control, 0Hz domain Vector control with sensor Configuring Drive Parameters Run Mode Edits STOP RESET 3–6 “D” Group: Monitoring Functions “D” Group: Monitoring Functions Parameter Monitoring Functions You can access important system parameter values with the “D” Group monitoring functions, whether the inverter is in Run Mode or Stop Mode. After selecting the function code number for the parameter you want to monitor, press the Function key once to show the value on the display. In Functions D005 and D006 the intelligent terminals use individual segments of the display to show ON/OFF status. “D” Function Configuring Drive Parameters Func. Code Name Run Range Mode and Units Edit Description SRW Display FM 0.0 to 400.0 Hz D001 Output frequency monitor Real-time display of output frequency to motor, from 0.0 to 400.0 Hz — D002 Output current monitor Filtered display of output current to motor (100 mS internal filter time constant) — A Iout D003 Rotation direction monitor Three different indications: “F”. Forward “o”. Stop “r” Reverse — — Dir D004 Process variable (PV), PID feedback monitor Displays the scaled PID process variable (feedback) value (A75 is scale factor) — — PID-FB D005 Intelligent input terminal status Displays the state of the intelligent input terminals: — — IN-TM — — OUT-TM 0000.00Hz 0000.0A STOP 0000.00% LLLLLLLLL ON OFF 8 7 6 5 4 3 2 1 FW Terminal numbers D006 Intelligent output terminal Displays the state of the intelligent status output terminals: LLLLLL ON OFF AL 15 14 13 12 11 Terminal numbers D007 Scaled output frequency monitor Displays the output frequency scaled by the constant in B86. Decimal point indicates range: XX.XX 0.00 to 99.99 XXX.X 100.0 to 999.9 XXXX. 1000 to 9999 XXXX 10000 to 99990 — Userdefined D012 Torque monitor Estimated output torque value, range is -300.0 to +300.0% — % TRQ D013 Output voltage monitor Voltage of output to motor, range is 0.0 to 600.0V — VAC Vout F-CNV 000000.00 +000% 000.0V SJ300 Inverter “D” Function Func. Code Name Description Run Range Mode and Units Edit SRW Display D014 Power monitor 0.0 to 999.9 — kW D016 Cumulative operation RUN time monitor Displays total time the inverter has been in RUN mode in hours. Range is 0 to 9999 / 1000 to 9999/ 100 to 999 (10,000 to 99,900) hrs. — hours RUN 0000000hr D017 Cumulative power-on time monitor Displays total time the inverter has had input power (ON) in hours. Range is: 0 to 9999 / 100.0 to 999.9 / 1000 to 9999 / 100 to 999 hrs. — hours ON 0000000hr 000.0kW The trip event and history monitoring feature lets you cycle through related information using the keypad. See “Monitoring Trip Events, History, & Conditions” on page 6–5 for more details. Programming errors generate an error code that begins with the special “Programming Error Codes” on page 3–68 for more information. “D” Function Func. Code Power Name Description Run Mode Range Edit and Units Lo Hi character. See SRW Display D080 Trip Counter Number of trip events — — ERR COUNT D081 to D086 Trip monitor 1 to 6 Displays trip event information — — (Trip event type) D090 Programming error monitor Displays programming error code — — XXXX 00000 Configuring Drive Parameters Trip Event and Programming Error Monitoring 3–7 3–8 “F” Group: Main Profile Parameters “F” Group: Main Profile Parameters Configuring Drive Parameters The basic frequency (speed) profile is defined by parameters contained in the Output “F” Group as shown to the right. The F002 F003 output frequency is set in Hz, but accel- frequency eration and deceleration are specified F001 seconds (the time to ramp from zero to maximum frequency, or from maximum frequency to zero). The motor direction parameter determines whether the keypad Run key produces a FW or RV t command. This parameter does not affect the [FW] terminal or [RV] intelligent terminal function, which you configure separately. Acceleration 1 and Deceleration 1 are the standard default accel and decel values for the main profile. Accel and decel values for an alternative profile are specified by using parameters Ax92 through Ax93. The motor direction selection (F004) determines the direction of rotation as commanded only from the keypad. This setting applies to any motor profile (1st, 2nd, or 3rd) in use at a particular time. “F” Function Func. Code Name Description Run Mode Edit Defaults Lo Hi –FE (CE) –FU (UL) –FR (Jpn) Units SRW Display F001 Output frequency setting Standard default target frequency that determines constant motor speed Range is 0 to 400 Hz ✔✔ 0.00 0.00 0.00 Hz >F001 TM 2FS 3FS TM JG 1S 15S OP1 OP2 RS485 F002 Acceleration (1) time setting Standard default acceleration Range is 0.01 to 3600 sec. ✔✔ 30.0 30.0 30.0 sec. >F002 ACCEL TIME1 0030.00s F202 Acceleration (1) time setting, 2nd motor Standard default acceleration, 2nd motor Range is 0.01 to 3600 sec. ✔✔ 30.0 30.0 30.0 sec. >F202 2ACCEL TIME1 0030.00s F302 Acceleration (1) time setting, 3rd motor Standard default acceleration, 3rd motor Range is 0.01 to 3600 sec. ✔✔ 30.0 30.0 30.0 sec. >F302 3ACCEL TIME1 0030.00s F003 Deceleration (1) time setting Standard default deceleration Range is 0.01 to 3600 sec. ✔✔ 30.0 30.0 30.0 sec. >F003 DECEL TIME1 0030.00s F203 Deceleration (1) time setting, 2nd motor Standard default deceleration, 2nd motor Range is 0.01 to 3600 sec. ✔✔ 30.0 30.0 30.0 sec. >F203 2DECEL TIME1 0030.00s F303 Deceleration (1) time setting, 3rd motor Standard default deceleration, 3rd motor Range is 0.01 to 3600 sec. ✔✔ 30.0 30.0 30.0 sec. >F303 3DECEL TIME1 0030.00s F004 Keypad Run key routing Two options; select codes: 00 Forward 01 Reverse ✘✘ 00 00 00 — >F004 DIG-RUN SELECT SET-Freq. 0000.00Hz 0000.00Hz 0000.00Hz 0000.00Hz 0000.00Hz 0000.00Hz 0000.00Hz 0000.00Hz 0000.00Hz 0000.00Hz FW 3–9 SJ300 Inverter “A” Group: Standard Functions Basic Parameter Settings These settings affect the most fundamental behavior of the inverter—the outputs to the motor. The frequency of the inverter’s AC output determines the motor speed. You may select from three different sources for the reference speed. During application development you may prefer using the potentiometer, but you may switch to an external source (control terminal setting) in the finished application, for example. The base frequency and maximum frequency settings interact according to the graph below (left). The inverter output operation follows the constant V/f curve until it reaches the full-scale output voltage. This initial straight line is the constant-torque part of the operating characteristic. The horizontal line over to the maximum frequency serves to let the motor run faster, but at a reduced torque. This is the constant-horsepower part of the characteristic. If you want the motor to output constant torque over its entire operating range (limited to the motor nameplate voltage and frequency rating), then set the base frequency and maximum frequency equal as shown (below right). A003 A003 V A004 Configuring Drive Parameters V 100% A004 100% Constant torque t 0 Base Frequency t 0 Maximum Frequency Base frequency = maximum frequency NOTE: The “2nd motor” and “3rd motor” settings in the tables in this chapter store an alternate set of parameters for additional motors. The inverter can use the 1st, 2nd, or 3rd set of parameters to generate the output frequency to the motor. See “Configuring the Inverter for Multiple Motors” on page 4–72. “A” Function Func. Code Name Description Run Mode Edit Defaults Lo Hi –FE (CE) –FU (UL) –FR (Jpn) Units SRW Display A001 Frequency source setting Six options; select codes: 00 Keypad potentiometer 01 Control terminal 02 Function F001 setting 03 RS485 serial command 04 Expansion board 1 05 Expansion board 2 ✘✘ 01 01 02 — >A001 F-SET SELECT TRM A002 Run command source setting Five options; select codes: 01 Input terminal [FW] or [RV] (assignable) 02 Run key on keypad, or digital operator 03 RS485 serial command 04 Start/Stop, expansion card #1 05 Start/Stop, expansion card #2 ✘✘ 01 01 02 — >A002 F/R SELECT A003 Base frequency setting Settable from 30 Hz to the maximum frequency ✘✘ 50. 60. 60. Hz >A003 F-BASE F 0060Hz TRM 3–10 “A” Group: Standard Functions “A” Function Configuring Drive Parameters Func. Code Name Description Run Mode Edit Defaults Lo Hi –FE (CE) –FU (UL) –FR (Jpn) Units SRW Display A203 Base frequency setting, 2nd motor Settable from 30 Hz to the maximum frequency ✘✘ 50. 60. 60. Hz >A203 2F-BASE F 0060Hz A303 Base frequency setting, 3rd motor Settable from 30 Hz to the maximum frequency ✘✘ 50. 60. 60. Hz >A303 3F-BASE F 0060Hz A004 Maximum frequency setting Settable from 30 Hz to 400 Hz ✘✘ 50. 60. 60. Hz >A004 F-max F 0060Hz A204 Maximum frequency setting, 2nd motor Settable from 30 Hz to 400 Hz ✘✘ 50. 60. 60. Hz >A204 2F-max F 0060Hz A304 Maximum frequency setting, 3rd motor Settable from 30 Hz to 400 Hz ✘✘ 50. 60. 60. Hz >A304 3F-max F 0060Hz NOTE: The base frequency must be less than or equal to the maximum frequency (ensure that A003 ≤ A004). SJ300 Inverter Analog Input Settings 3–11 The inverter has the capability to accept external analog inputs that can command the output frequency to the motor. Signals including voltage input (0 to +10V) at terminal [O], bipolar input (-10 to +10V) at terminal [O2], and current input (4 to 20mA) at terminal [OI] are available. Terminal [L] serves as signal ground for the three analog inputs. The analog input settings adjust the curve characteristics between the analog input and the frequency output. Adjusting [OI–L] characteristics – In f the graph to the right, A103 and A104 max. frequency select the active portion of the input current range. Parameters A101 and A102 A102 select the start and end frequency of the converted output frequency range, respectively. Together, these four parameters A105=0 define the major line segment as shown. When the line does not begin at the origin A101 (A101 and A103 > 0), then A105 defines A105=1 whether the inverter outputs 0Hz or the A101-specified frequency when the 0% A103 A104 analog input value is less than the A103 4mA setting. When the input voltage is greater than the A104 ending value, the inverter outputs the ending frequency specified by A102. % input 100% 10V Configuring Drive Parameters Adjusting [O–L] characteristics – In the f graph to the right, A013 and A014 select max. frequency the active portion of the input voltage range. Parameters A011 and A012 select A012 the start and end frequency of the converted output frequency range, respectively. Together, these four parameters A015=0 define the major line segment as shown. When the line does not begin at the origin A011 (A011 and A013 > 0), then A015 defines A015=1 whether the inverter outputs 0Hz or the A011-specified frequency when the 0% A013 A014 analog input value is less than the A013 0V setting. When the input voltage is greater than the A014 ending value, the inverter outputs the ending frequency specified by A012. % input 100% 20mA Adjusting [O2–L] characteristics – In max. fwd frequency f the graph to the right, A113 and A114 select the active portion of the input voltage range. Parameters A111 and A112 A112 select the start and end frequency of the converted output frequency range, –100% respectively. Together, these four parame- -10V A113 % input ters define the major line segment as 0 A114 +100% shown. When the input voltage is less +10V than the A113 input starting value, the A111 inverter outputs the starting frequency specified by A111. When the input voltage is greater than the A114 ending f value, the inverter outputs the ending max. rev frequency frequency specified by A112. 3–12 “A” Group: Standard Functions “A” Function Configuring Drive Parameters Func. Code Name Description Run Mode Edit Defaults Lo Hi –FE (CE) –FU (UL) –FR (Jpn) Units SRW Display A005 [AT] selection Two options; select codes: 00 Select between [O] and [OI] at [AT] 01 Select between [O] and [O2] at [AT] ✘✘ 00 00 00 — >A005 AT SELECT A006 [O2] selection Three options; select codes: 00 No summing, [O2] and [OI] 01 Sum of [O2] and [OI], neg. sum (reverse speed reference) inhibited 02 Sum of [O2] and [OI], neg. sum (reverse speed reference) allowed ✘✘ 00 00 00 — >A006 O2 SELECT O2 A011 [O]–[L] input active range start frequency The output frequency corresponding to the voltage input range starting point Range is 0.00 to 400.00 Hz ✘✔ 0.00 0.00 0.00 Hz >A011 INPUT-O EXS 0000.00Hz A012 [O]–[L] input active range end frequency The output frequency corresponding to the voltage input range ending point Range is 0.00 to 400.00 Hz ✘✔ 0.00 0.00 0.00 Hz >A012 INPUT-O EXE 0000.00Hz A013 [O]–[L] input active range start voltage The starting point for the voltage input range Range is 0 to 100% ✘✔ 0. 0. 0. % >A013 INPUT-O EX%S 000% A014 [O]–[L] input active range end voltage The ending point for the voltage input range Range is 0 to 100% ✘✔ 100. 100. 100. % >A014 INPUT-O EX%E 100% A015 [O]–[L] input start frequency enable Two options; select codes: 00 Use A011 start value 01 Use 0 Hz ✘✔ 01 01 01 — >A015 INPUT-O LEVEL 0Hz ✘✔ 8. 8. 8. A016 External frequency filter Range n = 1 to 30, where n = time constant number of samples for avg. Sam- >A016 INPUT ples F-SAMP O/OI 08 SJ300 Inverter Multi-speed and Jog Frequency Settings 3–13 The SJ300 inverter has the capability to store and output up to 16 preset frequencies to the motor (A020 to A035). As in traditional motion terminology, we call this multi-speed profile capability. These preset frequencies are selected by means of digital inputs to the inverter. The inverter applies the current acceleration or deceleration setting to change from the current output frequency to the new one. The first multi-speed setting is duplicated for the second motor settings (the remaining 15 multi-speeds apply only to the first motor). The jog speed setting is used whenever the Jog command is active. The jog speed setting range is arbitrarily limited to 10 Hz to provide safety during manual operation. The acceleration to the jog frequency is instantaneous, but you can choose from six modes for the best method for stopping the jog operation. “A” Function Func. Code Name Description Run Mode Edit Defaults Lo Hi –FE (CE) –FU (UL) –FR (Jpn) Units SRW Display Two options; select codes: 00 Binary; up to 16-stage speed using 4 intelligent terminals 01 Single-bit; up to 8-stage speed using 7 intelligent terminals ✘✘ 00 00 00 — >A019 SPEED SELECT BINARY A020 Multi-speed frequency setting Defines the first speed of a multi-speed profile, range is 0 to 360 Hz A020 = Speed 1 (1st motor) ✔✔ 0.00 0.00 0.00 Hz >A020 SPEED FS 0000.00Hz A220 Multi-speed frequency setting, 2nd motor Defines the first speed of a ✔✔ multi-speed profile for 2nd motor, range is 0 to 360 Hz A220 = Speed 1 (2nd motor) 0.00 0.00 0.00 Hz >A220 SPEED 2FS 0000.00Hz A320 Multi-speed frequency setting, 3rd motor Defines the first speed of a multi-speed profile for 3rd motor, range is 0 to 360 Hz A320 = Speed 1 (3rd motor) ✔✔ 0.00 0.00 0.00 Hz >A320 SPEED 3FS 0000.00Hz A021 Multi-speed frequency to settings A035 (for both motors) Defines 15 more speeds, range is 0 to 360 Hz. A021 = Speed 2... A035 = Speed 16 ✔✔ 0.00 0.00 0.00 Hz >A021 SPEED 01S 0000.00Hz A038 Jog frequency setting Defines limited speed for jog, range is 0.5 to 9.99 Hz ✔✔ 1.00 1.00 1.00 Hz >A038 Jogging F 01.00Hz A039 Jog stop mode Define how end of jog stops the motor; six options: 00 Free-run stop, jogging disabled during motor run 01 Controlled deceleration, jogging disabled during motor run 02 DC braking to stop, jogging disabled during motor run 03 Free-run stop, jogging always enabled 04 Controlled deceleration, jogging always enabled 05 DC braking to stop, jogging always enabled ✘✔ 00 00 00 — >A039 Jogging Mode FRS Configuring Drive Parameters A019 Multi-speed operation selection 3–14 “A” Group: Standard Functions Torque Control Algorithms The inverter generates the motor output according to the V/f algorithm or the sensorless vector control algorithm. Parameter A044 selects the inverter torque control algorithm for generating the frequency output, as shown in the diagram to the right (A244 and A344 for 2nd and 3rd motors, respectively). The factory default is 00 (constant torque V/f control). Review the following descriptions to help you choose the best torque control algorithm for your application. Configuring Drive Parameters • The built-in V/f curves are oriented toward developing constant torque or variable torque characteristics (see graphs below). • The free-setting curve provides an even more flexible characteristic, but it requires more parameter settings. Inverter Torque Control Algorithms V/f control, constant torque 00 V/f control, variable torque 01 V/f control, freesetting curve 02 A044 Output Sensorless vector (SLV) control 03 Sensorless vector, 0Hz domain 04 Vector control with 05 • Sensorless vector control calculates an sensor ideal torque vector based on current motor position, winding currents, and so on. It is a more robust control method than the V/f control methods. However, it is more dependent on actual motor parameters and will require you to set these values carefully or to perform the auto-tuning procedure (see “Auto-tuning of Motor Constants” on page 4–67) to obtain optimum performance. • Sensorless vector control, 0Hz domain increases the low-speed torque performance (0– 2.5Hz) via an advanced Hitachi torque control algorithm. However, you will need to size the inverter for one frame size larger than the motor for proper operation. • Vector control with sensor requires expansion card SJ–FB encoder feedback board and a motor shaft encoder. Choose this method when precise position/velocity control is required. Constant and Variable Torque – The graph below (left) shows the constant torque characteristic from 0Hz to the base frequency A003. The voltage remains constant for output frequencies higher than the base frequency. Output voltage Constant torque 100% Variable torque Output voltage 100% a. 0 Base frequency Maximum frequency 0 10% of base frequency b. c. Base frequency Maximum frequency The graph above (right) shows the general characteristic for variable torque. The curve may be best described in three sections, as follows: a. The range from 0Hz to 10% of the base frequency is the constant torque characteristic. For example, a base frequency of 60Hz ends the constant torque characteristic segment at 6Hz. b. The range from 10% of the base frequency to the base frequency is the variable (reduced) torque characteristic. The voltage is output in the curve of frequency to the 1.7 power. SJ300 Inverter 3–15 c. After reaching the base frequency, the characteristic maintains a constant output voltage for higher frequencies. Using parameter A045 you can modify the voltage gain of the inverter. This is specified as a percentage of the full-scale setting AVR (Automatic Voltage Regulation) in parameter A082. The gain can be set from 20% to 100%. It must be adjusted in accordance with the motor specifications. frequency f base = 60Hz Be aware that running the motor at a low speed for a long time can cause motor overheating. This is particularly true when manual torque boost is ON or if the motor relies on a built-in fan for cooling. NOTE: Manual torque boost applies only to constant torque (A044=00) and variable torque (A044=01) V/f control. NOTE: The motor stabilization parameter H006 is effective for constant torque (A044=00) and variable torque (A044=01) V/f control. V/f Free-setting – The free-setting V/f inverter mode of operation uses voltage and frequency parameter pairs to define seven points on a V/f graph. This provides a way to define a multisegment V/f curve that best suits your application. The frequency settings do require that F1 ≤ F2 ≤ F3 ≤ F4 ≤ F5 ≤ F6 ≤ F7; their values must have this ascending order relationship. However, the voltages V1 to V7 may either increase or decrease from one to the next. The example to the right shows the definition of a complex curve by following the setting requirements. Free-setting f7 (B112) becomes the maximum frequency of the inverter. Therefore, we recommend setting f7 first, since the initial value of all default frequencies f1–f7 is 0Hz. Output voltage V7 V6 V5 V4 V1 Output frequency V2, V3 B101 to B113 (odd) 0 f1 f2 f3 B100 to B112 f4 f5 f6 f7 Hz (even) NOTE: The using of V/f free-setting operation specifies parameters that override (make invalid) certain other parameters. The parameters that become invalid are torque boost (A041/ A241), base frequency (A003/A203/A303), and maximum frequency (A004/A204/A304). In this case, we recommend leaving their settings at the factory default values. Configuring Drive Parameters Torque Boost – The Constant and V A042 = 10 Variable Torque algorithms feature an 100% adjustable torque boost curve. When the Torque boost motor load has a lot of inertia or starting friction, you may need to increase the A low frequency starting torque character- 10% istics by boosting the voltage above the normal V/f ratio (shown at right). The boost is applied from zero to 1/2 the 0 base frequency. You set the breakpoint 6.0Hz 30.0Hz of the boost (point A on the graph) by A043 = 10% using parameters A042 and A043. The manual boost is calculated as an addition to the standard straight V/f line (constant torque curve). 3–16 “A” Group: Standard Functions The V/f free-setting endpoint f7/V7 parameters must stay within the more basic inverter limits in order for the specified free-setting characteristic curve to be achieved. For example, the inverter cannot output a higher voltage than the input voltage or the AVR setting voltage (Automatic Voltage Regulation), set by parameter A082. The graph to the right shows how the inverter input voltage would clip (limit) the characteristic curve if exceeded. Output voltage V7 Voltage to output or AVR voltage V6 Output frequency B101 to B113 0 (odd) f6 f7 B100 to B112 Hz (even) Sensorless Vector Control and, Sensorless Vector Control, 0Hz Domain – These advanced torque control algorithms improve the torque performance at very low speeds: Configuring Drive Parameters • Sensorless Vector Control – improved torque control at output frequencies down to 0.5 Hz • Sensorless Vector Control, 0Hz Domain – improved torque control at output frequencies from 0 to 2.5 Hz. These low-speed torque control algorithms must be tuned to match the characteristics of the particular motor connected to your inverter. Simply using the default motor parameters in the inverter will not work satisfactorily for these control methods. Chapter 4 discusses motor/ inverter size selection and how to set the motor parameters either manually or by using the built-in auto-tuning. Before using the sensorless vector control methods, please refer to “Setting Motor Constants for Vector Control” on page 4–65. NOTE: When the inverter is in SLV (sensorless vector) mode, use B083 to set the carrier frequency greater than 2.1 kHz for proper operation. NOTE: You must disable sensorless vector operation when two or more motors are connected (parallel operation) to the inverter. Vector Control with Encoder Feedback – This method of torque control uses an encoder as a motor shaft position sensor. Accurate position feedback allows the inverter to close the velocity loop and provide very accurate speed control, even with variations in motor loads. To use encoder feedback you will need to add an SJ–FB Encoder Feedback Card in the inverter’s expansion bay. Please refer to “Expansion Cards” on page 5–5 in this manual or the SJ–FB manual for details. The following table shows the methods of torque control selection. “A” Function Func. Code Name Description Run Mode Edit Defaults Lo Hi –FE (CE) –FU (UL) –FR (Jpn) Units SRW Display A041 Torque boost method selection Two options: 00 Manual torque boost 01 Automatic torque boost ✘✘ 00 00 00 — >A041 V-Boost Mode MANUAL A241 Torque boost method selection, 2nd motor Two options (for 2nd motor): 00 Manual torque boost 01 Automatic torque boost ✘✘ 00 00 00 — >A241 2V-Boost Mode MANUAL SJ300 Inverter “A” Function Func. Code Name Description Run Mode Edit 3–17 Defaults Lo Hi –FE (CE) –FU (UL) –FR (Jpn) Units SRW Display Can boost starting torque between 0 and 20% above normal V/f curve, from 0 to 1/2 base frequency ✔✔ 1.0 1.0 1.0 — >A042 V-Boost Code 01.0% A242 Manual torque boost value, 2nd motor Can boost starting torque between 0 and 20% above normal V/f curve, from 0 to 1/2 base frequency ✔✔ 1.0 1.0 1.0 — >A242 2V-Boost Code 01.0% A342 Manual torque boost value, 3rd motor Can boost starting torque between 0 and 20% above normal V/f curve, from 0 to 1/2 base frequency ✔✔ 1.0 1.0 1.0 — >A342 3V-Boost Code 01.0% A043 Manual torque boost frequency adjustment Sets the frequency of the V/f breakpoint A in graph (top of previous page) for torque boost ✔✔ 5.0 5.0 5.0 % >A043 V-Boost F 05.0% A243 Manual torque boost frequency adjustment, 2nd motor Sets the frequency of the V/f breakpoint A in graph (top of previous page) for torque boost ✔✔ 5.0 5.0 5.0 % >A243 2V-Boost F 05.0% A343 Manual torque boost frequency adjustment, 3rd motor Sets the frequency of the V/f breakpoint A in graph (top of previous page) for torque boost ✔✔ 5.0 5.0 5.0 % >A343 3V-Boost F 05.0% A044 V/f characteristic curve selection, 1st motor Six torque control modes: 00 V/f constant torque 01 V/f variable torque 02 V/f free-setting curve 03 Sensorless vector SLV 04 0Hz domain SLV 05 Vector control with encoder feedback ✘✘ 00 00 00 — >A044 Control 1st VC A244 V/f characteristic curve selection, 2nd motor Six torque control modes: 00 V/f constant torque 01 V/f variable torque 02 V/f free-setting curve 03 Sensorless vector SLV 04 0Hz domain SLV 05 Vector control with encoder feedback ✘✘ 00 00 00 — >A244 2Control 2nd VC A344 V/f characteristic curve selection, 3rd motor Six torque control modes: 00 V/f constant torque 01 V/f variable torque 02 V/f free-setting curve 03 Sensorless vector SLV 04 0Hz domain SLV 05 Vector control with encoder feedback ✘✘ 00 00 00 — >A344 3Control 3rd VC A045 V/f gain setting Sets voltage gain of the inverter from 20 to 100% ✔✔ 100. 100. 100. % >A045 V-Gain Gain 100% Configuring Drive Parameters A042 Manual torque boost value 3–18 “A” Group: Standard Functions DC Braking Settings The DC braking feature can provide additional stopping torque when compared to a normal deceleration to a stop. It can also ensure the motor and load are stopped before acceleration. Configuring Drive Parameters When decelerating – DC braking is particularly useful at low speeds when normal deceleration torque is minimal. During deceleration, the inverter injects a DC voltage into the motor windings during deceleration below a frequency you can specify (A052). The braking power (A054) and duration (A055) can both be set. You can optionally specify a wait time before DC braking (A053), during which the motor will free run (coast). Output voltage + Running Free run DC braking A054 0 – t A053 A055 When starting – You can also apply Output voltage DC braking upon the application of a Run command, specifying both the DC + DC braking Running braking force level (A057) and the A057 duration (A058). This will serve to stop the rotation of the motor and the load, 0 when the load is capable of driving the t motor. This effect, sometimes called “windmilling,” is common in fan appliA058 – cations. Often, air moving in duct work will drive the fan in a backward direction. If an inverter is started into such a backward-rotating load, over-current trips can occur. Use DC braking as an “anti-windmilling” technique to stop the motor and load, and allow a normal acceleration from a stop. See also the “Acceleration Pause Function” on page 3–21. You can configure the inverter to apply DC braking at stopping only, at starting only, or both. DC braking power (0–100%) can be set separately for stopping and starting cases. You can configure DC braking to initiate in one of two ways: 1. Internal DC braking – Set A051=01 to enable internal braking. The inverter automatically applies DC braking as configured (during stopping, starting, or both). 2. External DC braking – Configure an input terminal with option code 7 [DB] (see “External Signal for DC Injection Braking” on page 4–17 for more details). Leave A051=00, although this setting is ignored when a [DB] input is configured. The DC braking force settings (A054 and A057) still apply. However, the braking time settings (A055 and A058) do not apply (see level and edge triggered descriptions below). Use A056 to select level or edge detection for the external input. a. Level triggered – When the [DB] input signal is ON, the inverter immediately applies DC injection braking, whether the inverter is in Run Mode or Stop Mode. You control DC braking time by the duration of the [DB] pulse. b. Edge triggered – When the [DB] input transitions OFF-to-ON and the inverter is in Run Mode, it will apply DC braking only until the motor stops... then DC braking is OFF. During Stop Mode, the inverter ignores OFF-to-ON transitions. Therefore, do not use edge triggered operation when you need DC braking before acceleration. CAUTION: Be careful to avoid specifying a braking time that is long enough to cause motor overheating. If you use DC braking, we recommend using a motor with a built-in thermistor and wiring it to the inverter’s thermistor input (see “Thermistor Thermal Protection” on page 4– 28). Also refer to the motor manufacturer’s specifications for duty-cycle recommendations during DC braking. 3–19 SJ300 Inverter “A” Function Func. Code Name Run Mode Edit Description Defaults Lo Hi –FE (CE) –FU (UL) –FR (Jpn) Units SRW Display A051 DC braking enable Two options; select codes: 00 Disable 01 Enable ✘✔ 00 00 00 — >A051 DCB Mode A052 DC braking frequency setting The frequency at which DC braking activates during decel. Range is 0.00 to 60.00 Hz ✘✔ 0.50 0.50 0.50 Hz >A052 DCB F 00.50Hz A053 DC braking wait time The delay after reaching the DC braking frequency, or [DB] signal, before DC braking begins. Range is 0.0 to 5.0 seconds ✘✔ 0.0 0.0 0.0 sec. >A053 DCB WAIT 0.0s A054 DC braking force during Variable DC braking force. deceleration Range is from 0% to 100% ✘✔ 0. 0. 0. % >A054 DCB STP-V 000% A055 DC braking time for deceleration Sets the duration for DC braking during decel. Range is 0.0 to 60.0 seconds ✘✔ 0.0 0.0 0.0 sec. >A055 DCB STP-T 00.0s A056 DC braking / edge or level detection for [DB] input Two options; select codes: 00 Edge detection 01 Level detection ✘✔ 01 01 01 — >A056 DCB KIND LEVEL A057 DC braking force for starting Variable DC braking force. Range is 0 to 100% ✘✔ 0. 0. 0. % >A057 DCB STA-V 000% A058 DC braking time for starting Sets the duration for DC braking before accel. Range is 0.0 to 60.0 seconds ✘✔ 0.0 0.0 0.0 sec. >A058 DCB STA-T 00.0s A059 DC braking carrier frequency setting Range is 0.5 to 15 kHZ for models up to –550xxx, range is 0.5 to 10kHz for 750xxx to 1500xxx models ✘✘ 3.0 3.0 3.0 kHz >A059 DCB CARRIER 05.0kHz OFF Max.braking 100 ratio (%) 90 Models 11 – 55kW 80 Max.braking 100 ratio (%) 90 80 (75) 70 70 60 60 (46) 50 40 50 40 (34) 30 30 (22) 20 (10) 10 3 Models 75 – 132kW 5 7 9 11 13 DC braking carrier frequency 15 kHz 20 10 (60) (40) (20) (10) 3 5 7 9 10 kHz DC braking carrier frequency Configuring Drive Parameters Derating of DC Braking – The inverter uses an internal carrier frequency (set by A059) to generate a DC braking voltage (do not confuse with main inverter output carrier frequency set by B083). The maximum DC braking force available to the inverter is more limited with higher DC braking carrier frequency settings for A059 according to the graphs below. 3–20 “A” Group: Standard Functions FrequencyFrequency Limits – Upper and lower related Functions limits can be imposed on the inverter Output frequency output frequency. These limits will apply regardless of the source of the speed reference. You can configure the lower frequency limit to be greater than zero as shown in the graph to the right. The upper limit must not exceed the rating of the motor or capability of the machinery. A061 Upper limit Settable range A062 Lower limit Frequency command “A” Function Configuring Drive Parameters Func. Code Name Description Run Mode Edit Defaults Lo Hi –FE (CE) –FU (UL) –FR (Jpn) Units SRW Display A061 Frequency upper limit setting Sets a limit on output frequency less than the maximum frequency (A004) Range is 0.50 to 400.0 Hz 0.00 setting is disabled >0.10 setting is enabled ✘✔ 0.00 0.00 0.00 Hz >A061 LIMIT HIGH 0000.00Hz A261 Frequency upper limit setting, 2nd motor Sets a limit on output frequency less than the maximum frequency (A004) Range is 0.50 to 400.0 Hz 0.00 setting is disabled >0.10 setting is enabled ✘✔ 0.00 0.00 0.00 Hz >A261 2LIMIT HIGH 0000.00Hz A062 Frequency lower limit setting Sets a limit on output frequency greater than zero Range is 0.50 to 400.0 Hz 0.00 setting is disabled >0.1 setting is enabled ✘✔ 0.00 0.00 0.00 Hz >A062 LIMIT LOW 0000.00Hz A262 Frequency lower limit setting, 2nd motor Sets a limit on output frequency greater than zero Range is 0.50 to 400.0 Hz 0.00 setting is disabled >0.10 setting is enabled ✘✔ 0.00 0.00 0.00 Hz >A262 2LIMIT LOW 0000.00Hz Jump Frequencies – Some motors or machines exhibit resonances at particular speed(s), which can be destructive for prolonged running at those speeds. The inverter has up to three jump frequencies as shown in the graph. The hysteresis around the jump frequencies causes the inverter output to skip around the sensitive frequency values. Output frequency Jump frequencies A068 A067 A068 A066 A065 A066 A063 Hysteresis values A064 A064 Frequency command SJ300 Inverter “A” Function Func. Code Run Mode Edit Defaults Units SRW Display 0.00 Hz >A063 JUMP F1 0000.00Hz >A065 JUMP F2 0000.00Hz >A067 JUMP F3 0000.00Hz 0.50 Hz >A064 JUMP W1 00.50Hz >A066 JUMP W2 00.50Hz >A068 JUMP W3 00.50Hz Lo Hi –FE (CE) –FU (UL) –FR (Jpn) A063 Jump (center) frequency Up to 3 output frequencies A065 setting can be defined for the output A067 to jump past to avoid motor resonances (center frequency) Range is 0.00 to 400.0 Hz ✘✔ 0.00 0.00 A064 Jump (hysteresis) A066 frequency width setting A068 ✘✔ 0.50 0.50 Name Description The acceleration pause function can be Output used to minimize the occurrence of frequency over-current trips when accelerating Set frequency high inertia loads. It introduces a dwell or pause in the acceleration ramp. You Accel pause can control the frequency at which this period dwell occurs (A069), and the duration A069 of the pause time (A070). This function can also be used as an anti-windmilling 0 t tool, when the load might have a A070 tendency to drive the motor in a reverse direction while the inverter is in a Stop mode. Initiating a normal acceleration in such a situation may result in over-current trips. This function can be used to keep the inverter output frequency and voltage at low levels long enough to bring the load to a stop, and commence turning in the desired direction before the acceleration ramp resumes. See also “DC Braking Settings” on page 3–18. “A” Function Func. Code Name Description Run Mode Edit Defaults Lo Hi –FE (CE) –FU (UL) –FR (Jpn) Units SRW Display A069 Acceleration pause frequency setting Range is 0.00 to 400.0Hz ✘✔ 0.00 0.00 0.00 Hz >A069 F-STOP F 0000.00H A070 Acceleration pause time setting Range is 0.0 to 60.0 sec. ✘✔ 0.0 0.0 0.0 sec. >A070 F-STOP T 00.0s Configuring Drive Parameters Acceleration Pause Function Defines the distance from the center frequency at which the jump occurs Range is 0.0 to 10.0 Hz 3–21 3–22 “A” Group: Standard Functions PID Control When enabled, the built-in PID loop calculates an ideal inverter output value to cause a loop feedback process variable (PV) to move closer in value to the setpoint (SP). The current frequency command serves as the SP. The PID loop algorithm will read the analog input for the process variable (you specify either current or voltage input) and calculate the output. • A scale factor in A075 lets you multiply the PV by a factor, converting it into engineering units for the process. • Proportional, integral, and derivative gains are all adjustable. • Optional – You can assign an intelligent input terminal the option code 23, PID Disable. When active, this input disables PID operation. See “Intelligent Input Terminal Overview” on page 3–49. • See “PID Loop Operation” on page 4–71 for more information. “A” Function Configuring Drive Parameters Func. Code Name Description Run Mode Edit Defaults Lo Hi –FE (CE) –FU (UL) –FR (Jpn) Units SRW Display A071 PID Enable Enables PID function, two option codes: 00 PID operation OFF 01 PID operation ON ✘✔ 00 00 00 — >A071 PID SW OFF A072 PID proportional gain Proportional gain has a range of 0.2 to 5.0 ✔✔ 1.0 1.0 1.0 — >A072 PID P 1.0 A073 PID integral time constant Integral time constant has a range of 0.0 to 3600 seconds ✔✔ 1.0 1.0 1.0 sec. >A073 PID I 0001.0s A074 PID derivative time constant Derivative time constant has ✔ ✔ a range of 0.0 to 100 seconds 0.0 0.0 0.0 sec. >A074 PID D 000.00 A075 PV scale conversion Process Variable (PV) scale factor (multiplier), range of 0.01 to 99.99 ✘✔ 1.00 1.00 1.00 — >A075 PID CONV 001.00 A076 PV source setting Selects source of Process Variable (PV), option codes: 00 [OI] terminal (current input) 01 [O] terminal (voltage input) ✘✔ 00 00 00 — >A076 PID INPUT NOTE: The setting A073 for the integrator is the integrator’s time constant Ti, not the gain. The integrator gain Ki = 1/Ti. When you set A073 = 0, the integrator is disabled. OI SJ300 Inverter Automatic Voltage Regulation (AVR) Function The automatic voltage regulation (AVR) feature keeps the inverter output voltage at a relatively constant amplitude during power input fluctuations. This can be useful if the installation is subject to input voltage disturbances. However, the inverter cannot boost its motor output to a voltage higher than the power input voltage. If you enable this feature, be sure to select the proper voltage class setting for your motor. “A” Function Func. Code 3–23 Name Description Run Mode Edit Defaults Lo Hi –FE (CE) –FU (UL) –FR (Jpn) Units SRW Display Automatic (output) voltage regulation, selects from three type of AVR functions, three option codes: 00 AVR enabled 01 AVR disabled 02 AVR enabled except during deceleration ✘✘ 00 00 00 — >A081 AVR MODE DOFF A082 AVR voltage select 200V class inverter settings: 200/215/220/230/240 400V class inverter settings: 380/400/415/440/460/ 480 ✘✘ 230/ 400 230/ 460 200/ 400 V >A082 AVR AC 230 Energy Savings Mode / Optimal Accel/Decel Energy Savings Mode – This function allows the inverter to deliver the minimum power necessary to maintain speed at any given frequency. This works best when driving variable torque characteristic loads such as fans and pumps. Parameter A085=01 enables this function and A086 controls the degree of its effect. A setting of 0.0 yields slow response but high accuracy, while a setting of 100 will yield a fast response with lower accuracy. “A” Function Func. Code Name Description Run Mode Edit Defaults Lo Hi –FE (CE) –FU (UL) –FR (Jpn) Units SRW Display A085 Operation mode selection Three options: 00 Normal operation 01 Energy-saver operation 02 Optimal accel/decel operation ✘✘ 00 00 00 — >A085 RUN MODE A086 Energy saving mode tuning Range is 0.0 to 100 sec. ✔✔ 50.0 50.0 50.0 sec. >A086 RUN ECO 0050.0s NOR Optimal Accel/Decel Operation – This feature uses “fuzzy” logic to optimize acceleration and deceleration curves in real time. It is enabled by A085=02. Optimal accel/decel operation automatically adjusts the acceleration and deceleration times in response to changes in load or inertia to take advantage of the maximum output current capability of the inverter. In general, optimal accel/decel will allow for the shortest accel and decel times based on the actual load conditions. The function continuously monitors output current and DC bus voltage to avoid reaching their respective trip levels. NOTE: In this mode, the settings of acceleration and deceleration times (F002 and F003) are disregarded. Configuring Drive Parameters A081 AVR function select 3–24 “A” Group: Standard Functions Optimal Accel/Decel Operation, continued... The acceleration time is controlled to maintain output current below the level set by the Overload Restriction Function if enabled (Parameters B021/B024, B022/B025, and B023/ B026). If Overload Restriction is not enabled, then the current limit used is 150% of the inverter’s rated output current. The deceleration time is controlled so that the output current is maintained below 150% of the inverter’s rated current, and the DC bus voltage is maintained below the OV Trip level (358V or 770V). Configuring Drive Parameters NOTE: DO NOT use Optimal Accel/Decel (A085 = 02) when an application... • has a requirement for constant acceleration or deceleration • has a load inertia more than (approx.) 20 times the motor inertia • uses internal or external regenerative braking • uses any of the vector control modes (A044 = 03, 04, or 05). This function is ONLY compatible with V/F control. NOTE: If the load exceeds the rating of the inverter, the acceleration time may be increased. NOTE: If using a motor with a capacity that is one size smaller than the inverter rating, enable the Overload Restriction function (B021/B024) and set the Overload Restriction Level (B022/ B025) to 1.5 times the motor nameplate current. NOTE: Be aware that the acceleration and deceleration times will vary, depending on the actual load conditions during each individual operation of the inverter. Second Acceleration and Deceleration Functions The SJ300 inverter features two-stage acceleration and deceleration ramps. This gives flexibility in the profile shape. You can specify the frequency transition point, the point at which the standard acceleration (F002) or deceleration (F003) changes to the second acceleration (A092) or deceleration (A093). These profile options are also available for the second motor settings and third motor settings. All acceleration and deceleration times are time to ramp from zero speed to full speed or full speed to zero speed. Select a transition method via A094 as depicted below. Be careful not to confuse the second acceleration/deceleration settings with settings for the second motor! frequency frequency A094=00 A094=01 Accel 2 Accel 2 Accel 1 t 2CH input Accel 1 1 0 Frequency transition point A095 0 t SJ300 Inverter “A” Function Func. Code Name Description Run Mode Edit 3–25 Defaults Lo Hi –FE (CE) –FU (UL) –FR (Jpn) Units SRW Display Duration of 2nd segment of acceleration, range is: 0.01 to 3600 sec. ✔✔ 15.0 15.0 15.0 sec. >A092 ACCEL TIME2 0015.00s A292 Acceleration (2) time setting, 2nd motor Duration of 2nd segment of acceleration, 2nd motor, range is: 0.01 to 3600 sec. ✔✔ 15.0 15.0 15.0 sec. >A292 2ACCEL TIME2 0015.00s A392 Acceleration (2) time setting, 3rd motor Duration of 2nd segment of acceleration, 2nd motor, range is: 0.01 to 3600 sec. ✔✔ 15.0 15.0 15.0 sec. >A392 3ACCEL TIME2 0015.00s A093 Deceleration (2) time setting Duration of 2nd segment of deceleration, range is: 0.01 to 3600 sec. ✔✔ 15.0 15.0 15.0 sec. >A093 DECEL TIME2 0015.00s A293 Deceleration (2) time setting, 2nd motor Duration of 2nd segment of deceleration, 2nd motor, range is: 0.01 to 3600 sec. ✔✔ 15.0 15.0 15.0 sec. >A293 2DECEL TIME2 0015.00s A393 Deceleration (2) time setting, 3rd motor Duration of 2nd segment of deceleration, 2nd motor, range is: 0.01 to 3600 sec. ✔✔ 15.0 15.0 15.0 sec. >A393 3DECEL TIME2 0015.00s A094 Select method to switch to Acc2/Dec2 profile Two options for switching from1st to 2nd accel/decel: 00 2CH input from terminal 01 transition frequency ✘✘ 00 00 00 — >A094 ACCEL CHANGE TM A294 Select method to switch to Acc2/Dec2 profile, 2nd motor Two options for switching from1st to 2nd accel/decel: 00 2CH input from terminal 01 transition frequency (2nd motor) ✘✘ 00 00 00 — >A294 ACCEL CHANGE TM A095 Acc1 to Acc2 frequency transition point Output frequency at which Accel1 switches to Accel2, range is 0.00 to 400.0 Hz ✘✘ 0.0 0.0 0.0 Hz >A095 ACCEL CHFr 0000.00Hz A295 Acc1 to Acc2 frequency transition point, 2nd motor Output frequency at which Accel1 switches to Accel2, range is 0.00 to 400.0 Hz (2nd motor) ✘✘ 0.0 0.0 0.0 Hz >A295 2ACCEL CHFr 0000.00Hz A096 Dec1 to Dec2 frequency transition point Output frequency at which Decel1 switches to Decel2, range is 0.00 to 400.0 Hz ✘✘ 0.0 0.0 0.0 Hz >A096 DECEL CHFr 0000.00Hz A296 Dec1 to Dec2 frequency transition point, 2nd motor Output frequency at which Decel1 switches to Decel2, range is 0.00 to 400.0 Hz (2nd motor) ✘✘ 0.0 0.0 0.0 Hz >A296 2DECEL CHFr 0000.00Hz NOTE: For A095 and A096 (and for 2nd motor settings), if you set a very rapid Acc1 or Dec1 time (less than 1.0 second), the inverter may not be able to change rates to Acc2 or Dec2 before reaching the target frequency. In that case, the inverter decreases the rate of Acc1 or Dec1 in order to achieve the second ramp to the target frequency. Configuring Drive Parameters A092 Acceleration (2) time setting 3–26 “A” Group: Standard Functions Accel/Decel Characteristics Standard (default) acceleration and deceleration is linear with time. The inverter CPU can also calculate other curves shown in the graphs below. The sigmoid, U-shape, and reverse U-shape curves are useful for favoring the load characteristics in particular applications. Curve settings for acceleration and deceleration are independently selected via parameters A097 and A098, respectively. You can use the same or different curve types for acceleration and deceleration. Set value Curve 00 01 02 03 Linear Sigmoid U-shape Reverse U-shape Output frequency Output frequency Output frequency Output frequency Accel A97 Configuring Drive Parameters time Output frequency time Output frequency time time Output frequency Output frequency Decel A98 time Linear acceleration Typical and deceleration for applications general-purpose use time Avoid jerk on start/stop for elevators; use for delicate loads on conveyors “A” Function Func. Code Name Description Run Mode Edit time time Tension control for winding applications, web presses, roller/accumulators Defaults Lo Hi –FE (CE) –FU (UL) –FR (Jpn) Units SRW Display A097 Acceleration curve selection Set the characteristic curve of Accel1 and Accel2, four options: 00 Linear 01 S-curve 02 U-shape 03 Reverse U-shape ✘✘ 00 00 00 — >A097 ACCEL LINE Linear A098 Deceleration curve selection Set the characteristic curve of Decel1 and Decel2, four options: 00 Linear 01 S-curve 02 U-shape 03 Reverse U-shape ✘✘ 00 00 00 — >A098 DECEL LINE Linear SJ300 Inverter 3–27 The acceleration and deceleration curves can deviate from a straight line to a varying degree. Parameters A131 and A132 control the amount of deviation for the acceleration and deceleration curves respectively. The following graphs show intermediate output frequency points as a percentage of the target frequency, for 25%, 50%, and 75% acceleration time intervals. Output frequency % of target Output frequency % of target Output frequency % of target 100 99.6 93.8 87.5 68.4 64.6 100 96.9 82.4 100 65.0 35.0 35.4 31.6 12.5 6.25 0.39 17.6 3.1 25 50 75 time Func. Code Name Description Run Mode Edit 50 75 time 25 50 75 time Configuring Drive Parameters “A” Function 25 Defaults Lo Hi –FE (CE) –FU (UL) –FR (Jpn) Units SRW Display A131 Acceleration curve constants setting Sets the curve deviation from straight-line acceleration in ten levels: 01 smallest deviation 10 largest deviation ✘✔ 02 02 02 — >A131 ACCEL GAIN 02 A132 Deceleration curve constants setting Sets the curve deviation from straight-line deceleration in ten levels: 01 smallest deviation 10 largest deviation ✘✔ 02 02 02 — >A132 DECEL GAIN 02 3–28 “A” Group: Standard Functions Additional Analog Input Settings The parameters in the following table adjust the input characteristics of the analog inputs. When using the inputs to command the inverter output frequency, these parameters adjust the starting and ending ranges for the voltage or current, as well as the output frequency range. Related characteristic diagrams are located in “Analog Input Settings” on page 3–11. “A” Function Configuring Drive Parameters Func. Code Name Description Run Mode Edit Defaults Lo Hi –FE (CE) –FU (UL) –FR (Jpn) Units SRW Display A101 [OI]–[L] input active range start frequency The output frequency corresponding to the current input range starting point. Range is 0.00 to 400.0 Hz ✘✔ 00.0 00.0 00.0 Hz >A101 INPUT-OI EXS 0000.00Hz A102 [OI]–[L] input active range end frequency The output frequency corresponding to the current input range ending point. Range is 0.00 to 400.0 Hz ✘✔ 00.0 00.0 00.0 Hz >A102 INPUT-OI EXE 0000.00Hz A103 [OI]–[L] input active range start current The starting point for the current input range. Range is 0 to 100% ✘✔ 20. 20. 20. % >A103 INPUT-OI EX%S 020% A104 [OI]–[L] input active range end current The ending point for the current input range. Range is 0 to 100% ✘✔ 100. 100. 100. % >A104 INPUT-OI EX%E 100% A105 [OI]–[L] input start frequency enable Two options: 00 Use A101 start value 01 Use 0Hz ✘✔ 01 01 01 Hz >A105 INPUT-OI LEVEL 0Hz A111 [O2]–[L] input active range start frequency The output frequency corresponding to the bipolar voltage input range starting point. Range is –400. to 400. Hz ✘✔ 0.00 0.00 0.00 Hz >A111 INPUT-O2 EXS +000.00Hz A112 [O2]–[L] input active range end frequency The output frequency corresponding to the bipolar voltage input range ending point. Range is –400. to 400. Hz ✘✔ 0.00 0.00 0.00 Hz >A112 INPUT-O2 EXE +000.00Hz A113 [O2]–[L] input active range start voltage The starting point for the bipolar voltage input range. Range is –100 to 100% ✘✔ -100. -100. -100. % >A113 INPUT-O2 EX%S -100% A114 [O2]–[L] input active range end voltage The ending point for the bipolar voltage input range. Range is –100 to 100% ✘✔ 100. % >A114 INPUT-O2 EX%E +100% 100. 100. 3–29 SJ300 Inverter “B” Group: Fine-Tuning Functions The “B” Group of functions and parameters adjust some of the more subtle but useful aspects of motor control and system configuration. Automatic The restart mode determines how the inverter will resume operation after a fault causes a trip Restart Mode and event. The four options provide advantages for various situations. Frequency matching allows the inverter to read the motor speed by virtue of its residual magnetic flux and restart the output Phase Loss at the corresponding frequency. The inverter can attempt a restart a certain number of times depending on the particular trip event: • Over-current trip, restart up to 3 times • Over-voltage trip, restart up to 3 times • Under-voltage trip, restart up to 16 times When the inverter reaches the maximum number of restarts (3 or 16), you must power-cycle the inverter to reset its operation. Power failure < allowable power fail time (B002), inverter resumes Input power Input power Inverter output Inverter output free-running Motor speed 0 Power failure Allowable power fail time B001 Selection of automatic restart mode t 0 t Power failure B002 Allowable power fail time B003 “B” Function Name free-running Motor speed B002 Retry wait time Func. Code Power failure > allowable power fail time (B002), inverter trips Description Select inverter restart method, four option codes: 00 Alarm output after trip, automatic restart disabled 01 Restart at 0Hz 02 Resume operation after frequency matching 03 Resume previous freq. after freq. matching, then decelerate to stop and display trip info Run Mode Edit Defaults Lo Hi –FE (CE) –FU (UL) –FR (Jpn) ✘✔ 00 00 00 Units — SRW Display >b001 IPS POWER ALM Configuring Drive Parameters Other parameters specify the allowable under-voltage level and the delay time before restarting. The proper settings depend on the typical fault conditions for your application, the necessity of restarting the process in unattended situations, and whether restarting is always safe. 3–30 “B” Group: Fine-Tuning Functions “B” Function Configuring Drive Parameters Func. Code Name Description Run Mode Edit Defaults Lo Hi –FE (CE) –FU (UL) –FR (Jpn) Units SRW Display B002 Allowable undervoltage power failure time The amount of time a power input under-voltage can occur without tripping the power failure alarm. If under-voltage exists longer than this time, the inverter trips, even if the restart mode is selected. If it exists less than this time retry will be attempted. Range is 0.3 to 1.0 sec. ✘✔ 1.0 1.0 1.0 sec. >b002 IPS TIME B003 Retry wait time before motor restart Time delay after a trip condition goes away before the inverter restarts the motor. Range is 0.3 to 100 seconds. ✘✔ 1.0 1.0 1.0 sec. >b003 IPS WAIT 001.0s B004 Instantaneous power failure / under-voltage trip alarm enable Three option codes: 00 Disable 01 Enable 02 Disable during stop and ramp to stop ✘✔ 00 00 00 — >b004 IPS TRIP OFF B005 Number of restarts on power failure / undervoltage trip events Two option codes: 00 Restart 16 times 01 Always restart ✘✔ 00 00 00 — >b005 IPS RETRY 16 B006 Phase loss detection enable Two option codes: 00 Disable – no trip on phase loss 01 Enable – trip on phase loss ✘✔ 00 00 00 — >b006 PH-FAIL SELECT OFF B007 Restart frequency threshold When the frequency of the motor is less than this value, the inverter will restart at 0 Hz. Range is 0.00 to 400.0 Hz ✘✔ 0.00 0.00 0.00 Hz >b007 IPS F 0000.00Hz 1.0s CAUTION: When a loss of phase occurs, increased ripple current will markedly reduce main capacitor life over time. Diode bridge failure can also result. If phase loss occurs under load, the inverter could be damaged. Please pay particular attention to the setting of function B006. Electronic The thermal overload detection protects Thermal Overload the inverter and motor from overheating due to an excessive load. It uses a current/ Alarm Setting inverse time curve to determine the trip point. The thermal overload alarm [THM] is the resulting intelligent output. First, use B013 to select the torque characteristic that matches your load. This allows the inverter to utilize the best thermal overload characteristic for your application. Trip current reduction factor Constant torque x 1.0 x 0.8 Reduced torque x 0.6 0 5 20 B013=01 B013=00 60 120 Output frequency Hz 3–31 SJ300 Inverter The torque developed in a motor is directly proportional to the current in the windings, which is also proportional to the heat generated (and temperature, over time). Therefore, you must set the thermal overload threshold in terms of current (amperes) with parameter B012. The range is 50% to 120% of the rated current for each inverter model. If the current exceeds the level you specify, the inverter will trip and log an event (error E5) in the history table. The inverter turns the motor output OFF when tripped. Separate settings are available for the second and third motors (if applicable), as shown in the table below. Function Code Function/Description Data or Range B012 / B212 Electronic thermal setting (calculated / B312 within the inverter from current output) Trip time (s) 60 The electronic thermal characteristic adjusts the way the inverter calculates thermal heating, based on the type of load connected to the motor, as set by parameter B013. 0.5 0 A 53.4 69 92 116% 150% CAUTION: When the motor runs at lower speeds, the cooling effect of the motor’s internal fan decreases. 200% Trip current at 60 Hz The table below shows the torque profile settings. Use the one that matches your load. Function Code Data B013 / B213 / B313 Function/Description 00 Reduced torque 01 Constant torque 02 Free-setting Reduced Torque Characteristic – The example below shows the effect of the reduced torque characteristic curve (for example motor and current rating). At 20Hz, the output current is reduced by a factor of 0.8 for given trip times. Trip current reduction factor Trip time (s) x 1.0 60 x 0.8 x 0.6 0.5 0 Hz 5 20 60 0 A 42.7 55.2 73.6 92.8% 120% 160% Reduced trip current at 20 Hz Configuring Drive Parameters For example, suppose you have inverter model SJ300-110LFE. The rated motor current is 46A. The setting range is (0.2 * 46) to (1.2 *46), or 9.2A to 55.2A. For a setting of B012 = 46A (current at 100%), the figure to the right shows the curve. Range is 0.2 * rated current to 1.2 * rated current 3–32 “B” Group: Fine-Tuning Functions Constant Torque Characteristic – Selecting the constant torque characteristic for the example motor gives the curves below. At 2.5 Hz, the output current is reduced by a factor of 0.9 for given trip times. Trip current reduction factor x 1.0 Trip time (s) 60 x 0.9 x 0.8 0.5 0 Hz 2.5 5 0 A 60 47.8 62.1 82.8 Configuring Drive Parameters 104% 135% 180% Reduced trip current at 2.5 Hz Free Thermal Characteristic - It is possible to set the electronic thermal characteristic using a free-form curve defined by three data points, according to the table below. Function Code Name Description B015 / B017 / B019 Free-setting electronic Data point coordinates for Hz axis thermal frequency 1, 2, 3 (horizontal) in the free-form curve B016 / B018 / B020 Free setting electronic thermal current 1, 2, 3 Data point coordinates for Ampere axis (vertical) in the free-form curve Range 0 to 400Hz 0.0 = (disable) 0.1 to 1000. The left graph below shows the region for possible free-setting curves. The right graph below shows an example curve defined by three data points specified by B015 – B020. Trip current reduction factor x 1.0 Output current (A) B020 B018 x 0.8 Setting range B016 0 0 Hz 5 Output freq. 400 Hz B015 B017 B019 Ax04 max. freq. Suppose the electronic thermal setting (B012) is set to 44 Amperes. The left graph below shows the effect of the free setting torque characteristic curve. For example, at (B017) Hz, the output current level to cause overheating in a fixed time period is reduced by a factor of (B018). The right graph below shows the reduced trip current levels in those conditions for given trip times. Trip time (s) 60 (x) = B018 value x 116% (y) = B018 value x 120% (z) = B018 value x 150% 0.5 0 (x) (y) (z) A Reduced trip current at (B017) Hz SJ300 Inverter 3–33 Any intelligent output terminal may be programmed to indicate a thermal warning [THM]. Parameter C061 determines the warning threshold. Please see “Thermal Warning Signal” on page 4–55 for more details. “B” Function Func. Code Name Description Run Mode Edit Lo Hi Defaults –FE (CE) –FU (UL) –FR (Jpn) Units SRW Display B012 Level of electronic thermal setting Set a level between 50% and 120% of the inverter rated current ✘✔ rated current for each inverter model % >b012 E-THM LEVEL 0016.5A B212 Level of electronic thermal setting, 2nd motor Set a level between 50% and 120% of the inverter rated current ✘✔ rated current for each inverter model % >b212 2E-THM LEVEL 0016.5A B312 Level of electronic thermal setting, 3rd motor Set a level between 50% and 120% of the inverter rated current ✘✔ rated current for each inverter model % >b312 LEVEL B013 Electronic thermal characteristic Select from three curves, option codes: 00 Reduced torque 01 Constant torque 02 V/f free-setting ✘✔ 01 01 00 — >b013 E-THM CHAR B213 Electronic thermal characteristic, 2nd motor Select from three curves, option codes: 00 Reduced torque 01 Constant torque 02 V/f free-setting ✘✔ 01 01 00 — >b213 2E-THM CHAR CRT B313 Electronic thermal Select from three curves, characteristic, 3rd motor option codes: 00 Reduced torque 01 Constant torque 02 V/f free-setting ✘✔ 01 01 00 — >b313 3E-THM CHAR CRT B015 Free setting, electronic thermal frequency (1) Range is 0.0 to 400.0 Hz ✘✔ 0. 0. 0. Hz >b015 E-THM F1 0000Hz B016 Free setting, electronic thermal current (1) Range is 0.0 to 1000. A ✘✔ 0.0 0.0 0.0 A >b016 E-THM A1 0000.0A B017 Free setting, electronic thermal frequency (2) Range is 0.0 to 400.0 Hz ✘✔ 0. 0. 0. Hz >b017 E-THM F2 0000Hz B018 Free setting, electronic thermal current (2) Range is 0.0 to 1000. A ✘✔ 0.0 0.0 0.0 A >b018 E-THM A2 0000.0A B019 Free setting, electronic thermal frequency (3) Range is 0.0 to 400.0 Hz ✘✔ 0. 0. 0. Hz >b019 E-THM F3 0000Hz B020 Free setting, electronic thermal current (3) Range is 0.0 to 1000. A ✘✔ 0.0 0.0 0.0 A >b020 E-THM A3 0000.0A 3E-THM 0016.5A Configuring Drive Parameters CRT 3–34 “B” Group: Fine-Tuning Functions Configuring Drive Parameters Overload Restriction If the inverter’s output current exceeds a restriction area preset current level you specify during Motor B022 acceleration or constant speed, the Current overload restriction feature automati0 cally reduces the output frequency to t restrict the overload. This feature does not generate an alarm or trip event. You Output can instruct the inverter to apply Frequency overload restriction only during constant speed, thus allowing higher currents for acceleration. Or, you may t B023 use the same threshold for both acceleration and constant speed. In the case of controlled deceleration, the inverter monitors both output current and DC bus voltage. The inverter will increase output frequency to try to avoid a trip due to over-current or over-voltage (due to regeneration). When the inverter detects an overload, it must decelerate the motor to reduce the current until it is less than the threshold. You can choose the rate of deceleration that the inverter uses to lower the output current. “B” Function Func. Code Name Description Run Mode Edit Defaults Lo Hi –FE (CE) –FU (UL) –FR (Jpn) 01 01 01 B021 Overload restriction operation mode Select the operating mode during overload conditions, four options, option codes: 00 Disabled 01 Enabled for acceleration and constant speed 02 Enabled for constant speed only 03 Enabled for accel, decel, and constant speed ✘✔ B022 Overload restriction setting Sets the level for overload restriction, between 50% and 200% of the rated current of the inverter, setting resolution is 1% of rated current ✘✔ rated current times 1.50 B023 Deceleration rate at overload restriction Sets the deceleration rate when inverter detects overload, range is 0.1 to 30.0, resolution is 0.1. ✘✔ 1.00 1.00 B024 Overload restriction operation mode (2) Select the operating mode during motor overload conditions, four options, option codes: 00 Disabled 01 Enabled for acceleration and constant speed 02 Enabled for constant speed only 03 Enabled for accel, decel, and constant speed ✘✔ 01 01 Units SRW Display — >b021 OLOAD 1MODE A >b022 OLOAD 1LEVEL 0024.8A 1.00 sec. >b023 OLOAD 1CONST 01.00 01 — >b024 OLOAD 2MODE ON ON SJ300 Inverter “B” Function Func. Code Name Description Run Mode Edit Lo Hi 3–35 Defaults –FE (CE) –FU (UL) –FR (Jpn) B025 Overload restriction setting (2) Sets the level for overload restriction (2), between 50% and 200% of the rated current of the inverter, setting resolution is 1% of rated current ✘✔ rated current times 1.50 B026 Deceleration rate at overload restriction (2) Sets the deceleration rate (2) when inverter detects overload, range is 0.1 to 30.0, resolution is 0.1. ✘✔ 1.00 1.00 1.00 Units SRW Display A >b025 OLOAD 2LEVEL 0024.8A sec. >b026 OLOAD 2CONST 01.00 Configuring Drive Parameters NOTE: Two sets of overload restriction parameters are available. The set that is in use may be selected by means of an intelligent input terminal (see “Overload Restriction” on page 4–35). 3–36 “B” Group: Fine-Tuning Functions Software Lock Mode The software lock function keeps personnel from accidentally changing parameters in the inverter memory. Use B031 to select from various protection levels. Configuring Drive Parameters The table below lists all combinations of B031 option codes and the Run ON/OFF state of the [SFT] input. Each Check ✔ or Ex ✘ indicates Mode whether the corresponding parameter(s) can be edited. The Standard Edit Parameters column below lists Low and High level access for some Lo Hi lock modes. These refer to the parameter tables throughout this chapter, each of which includes a column titled Run Mode Edit as ✘✔ shown to the right. The two marks (Check ✔ or Ex ✘) under the “Lo Hi” subtitle indicate whether Low-level and/or High-level access applies to each parameter as defined in the table below. In some lock modes, you can edit only F001 and the Multi-speed parameter group that includes A020, A220, A320, A021–A035, and A038 (Jog). However, it does not include A019, Multi-speed operation selection. The editing access to B031 itself is unique, and is specified in the right-most two columns below. B031 Lock Mode [SFT] Intelligent Input 00 F001 and Multi-speed Standard Parameters B031 Stop Run Stop or Run Stop Run OFF ✔ Low-level ✔ ✔ ✘ ON ✘ ✘ ✘ ✔ ✘ OFF ✔ Low-level ✔ ✔ ✘ ON ✘ ✘ ✔ ✔ ✘ 02 (ignored) ✘ ✘ ✘ ✔ ✘ 03 (ignored) ✘ ✘ ✔ ✔ ✘ 10 (ignored) ✔ High-level ✔ ✔ ✔ 01 NOTE: Since the software lock function B031 is always accessible when the motor is stopped, this feature is not the same as password protection used in other industrial control devices. “B” Function Func. Code Name B031 Software lock mode selection Description Prevents parameter changes in five options: 00 Low-level access, [SFT] input blocks all edits 01 Low-level access, [SFT] input blocks edits (except F001 and Multispeed parameters) 02 No access to edits 03 No access to edits except F001 and Multi-speed parameters 10 High-level access, including B031 Run Mode Edit Defaults Lo Hi –FE (CE) –FU (UL) –F (Jpn) ✘✔ 01 01 01 Units — SRW Display >b031 S-LOCK Mode MD1 NOTE: To disable parameter editing when using B031 lock modes 00 and 01, assign the [SFT] function to one of the intelligent input terminals. See “Software Lock” on page 4–25. SJ300 Inverter Miscellaneous Settings The miscellaneous settings include scaling factors, initialization modes, and others. This section covers some of the most important settings you may need to configure. “B” Function Func. Code 3–37 Name Run Mode Edit Description Defaults Lo Hi –FE (CE) –FU (UL) –FR (Jpn) Units SRW Display B034 Run/power-on warning time Range is 0 to 65,530 hours ✘✔ 0. 0. 0. hrs. >b034 TIME WARN 00000 B035 Rotational direction restriction Three option codes: 00 Enable for both dir. 01 Enable for forward only 02 Enable for reverse only ✘✘ 00 00 00 — >b035 LIMIT F/R FREE B036 Reduced voltage start selection Seven option codes: 00 Short 01, 02, 03, 04, 05 (middle) 06 Long ✘✔ 06 06 06 — >b036 RVS ADJUST 06 “B” Function Func. Code Name Run Mode Edit Description B037 Function code display restriction Three option codes: 00 Display all 01 Display only utilized functions (see table below) 02 Display user-selected functions only (configure with U01 to U12) Defaults Lo Hi –FE (CE) –FU (UL) –F (Jpn) ✘✔ 00 00 00 Units — SRW Display >b037 DISP Mode ALL For example, you can set B037=01 to have the inverter suppress the displaying of all analog input parameters when A001=01, as shown in the first row of the following table. Function Code Data A001 01 A002 A019 Resulting Non-displayed Functions (when B37 = 01) A005, A006, A011 – A016, A101 – A114, C081 – C083, C121 – C123 01, 03, 04, B087 05 00 C001 – C008 02, 03, 04, 05 A028 – A035 Notes [O], [OI], [O2] terminal functions Stop key function Multi-speed function Configuring Drive Parameters Function Code Display Restriction – The inverter has the (optional) capability to suppress the display and editing of certain parameters. Use B037 to select the display options. The purpose of this feature is to hide particular secondary parameters that become unused or not applicable based on more fundamental parameter settings. For example, setting A001 = 01 configures the inverter to get its frequency command from the front keypad potentiometer. In this case, the inverter will not use the analog inputs nor their adjustment parameters for an external frequency command. Configuring Drive Parameters 3–38 “B” Group: Fine-Tuning Functions Function Code Data A044, A244 02 B100 – B113 Control methods A051 01 A052 – A059 DC braking A071 01 A072 – A076, C044 PID function A094 01 A095 – A096 2-stage adjustable frequency A294 01 A0295 – A296 B013, B213, B313 02 B015 – B020 Electric thermal characteristic B021 01, 02 B022, B023 Overload restriction B024 01, 02 B025, B026 Overload restriction 2 B095 01, 02 B090 – B096 Dynamic braking function 06 A038, A039 Jogging 08 F202, F203, A203, A204, A220, 2nd motor control A241 – A244, A261, A262, A292 – A296, B212, B213, H202 – H206, H220 – H224, H230 – H234, H250 – H252, H260 11 B088 Free-run stop 17 F302, F303, A303, A304, A320, A342 – A344, A392, A393, B312, B313, H306 3rd motor control 18 C102 Reset C001 – C008 Resulting Non-displayed Functions (when B37 = 01) 27, 28, 29 C101 A044 A244 A044 00, 01 04 00, 01 04 A244 UP/DWN A041 – A043 Torque boost function H060 0Hz domain SLV limiter A241 – A243 Torque boost function H260 0Hz SLV limiter 03, 04, 05 B040 – B046, H001, H070 – H072, H002, H005, H020 – H024, H030 – H034, H050 – H052, H060 03, 04 Notes B040 – B046, H001, H070 – H072, H202, H205, H220 – H224, H230 – H234, H250 – H252, H260 Vector control Vector control A097 01, 02, 03 A131 Acceleration pattern constant A098 01, 02, 03 A132 Deceleration pattern constant B098 01, 02 B099, C085 Thermistor function B050 01 B051 – B054 Instantaneous power failure B120 01 B121 – B126 External brake control SJ300 Inverter Function Code C021 – C025, C026 Data H202 C042, C043 Frequency arrival signal 03 C040, C041 Overload advance notice 07 C055 – C058 Over-torque 21 C063 Zero-speed detection signal C045, C046 Frequency arrival signal 26 C011 Overload advance notice 2 00 H020 – H024 Motor constant 01, 02 H030 – H034 Motor constant (auto-tuning) 00 H220 – H224 Motor constant 01, 02 H023 – H0234 Motor constant (auto-tuning) P011 – P023, P025 – P027 Expansion card function 01 “B” Function Func. Code Name Description Run Mode Edit Defaults Lo Hi –FE (CE) –FU (UL) –FR (Jpn) Units SRW Display B040 Torque limit selection Five option codes: 00 4-quadrant mode 01 Selected by 2 input terminals (see p. 4–37) 02 From analog [O2] input (0 to 10V = 0 to 200%) 03 From expansion card 1 04 From expansion card 2 ✘✔ 00 00 00 — >b040 TRQ-LIMIT Mode 4-SET B041 Torque limit (1) (forward-driving in 4quadrant mode) Range is 0 to 200% (torque limit disabled) ✘✔ 150. 150. 150. % >b041 RQ-LIMIT LEVEL1 150% B042 Torque limit (2) (reverse-regenerating in 4-quadrant mode) Range is 0 to 200% (torque limit disabled) ✘✔ 150. 150. 150. % >b042 TRQ-LIMIT LEVEL2 150% B043 Torque limit (3) (reverse-driving in 4quadrant mode) Range is 0 to 200% (torque limit disabled) ✘✔ 150. 150. 150. % >b043 TRQ-LIMIT LEVEL3 150% B044 Torque limit (4) (forward-regenerating in 4-quadrant mode) Range is 0 to 200% (torque limit disabled) ✘✔ 150. 150. 150. % >b044 TRQ-LIMIT LEVEL4 150% B045 Torque limit LADSTOP enable Temporarily stops accel/ decel ramps during torque limit. Available for SLV, 0 Hz domain, or vector control with feedback mode. Two option codes: 00 Disable 01 Enable ✘✔ 00 00 00 — >b045 TRQ-LIMIT SELECT OFF Configuring Drive Parameters P010 Notes 02, 06 24, 25 H002 Resulting Non-displayed Functions (when B37 = 01) 3–39 3–40 “B” Group: Fine-Tuning Functions “B” Function Func. Code Name Description B046 Reverse Run protection enable Prohibits reverse motor rotation. Two option codes: 00 Disable 01 Enable Run Mode Edit Defaults Lo Hi –FE (CE) –FU (UL) –FR (Jpn) ✘✔ 00 00 00 SRW Display Units — >b046 LIMIT PREV OFF Controlled Deceleration at Power Loss – When enabled, this feature permits the inverter to control final motor deceleration upon loss of inverter input power. First, you must make a wiring change to the inverter. See “Optional Controlled Decel and Alarm at Power Loss” on page 4–4 for complete instructions including wiring and signal timing diagrams for using the controlled deceleration at power loss feature. Configuring Drive Parameters After making the wiring change, use function B050 to enable the feature. Use B051 to determine the point at which a decaying DC bus voltage will trigger the controlled deceleration. Use parameter B054 to specify an initial step-wise deceleration at power loss, and B053 to specify the duration of the linear deceleration. During the controlled deceleration the inverter itself acts as a load to decelerate the motor. With either a high-inertia load or a short deceleration time (or both), it is possible that the inverter impedance will not be low enough to continue linear deceleration and avoid an over-voltage condition on the DC bus. Use parameter B052 to specify a threshold for the over-voltage. In this case, the inverter pauses deceleration (runs at constant speed). When the DC bus decays again below the threshold, linear deceleration resumes. The pause/resume process will repeat as necessary until the DC bus energy is depleted (under-voltage condition occurs). “B” Function Func. Code Name Description Run Mode Edit Defaults Lo Hi –FE (CE) –FU (UL) –FR (Jpn) Units SRW Display — >b050 IPS-DECEL Mode OFF B050 Controlled deceleration and stop on power loss Allows inverter control using regenerative energy to decelerate after loss of input power (requires jumper change) Two option codes: 00 Disable 01 Enable ✘✘ 00 00 00 B051 DC bus voltage trigger level during power loss Sets trigger for controlled deceleration and stop on power loss function. Range is 0.0 to 1000.V ✘✘ 0.0 0.0 0.0 VDC >b051 IPS-DECEL B052 Over-voltage threshold during power loss Sets over-voltage threshold for controlled deceleration function. Range is 0.0 to 1000.V ✘✘ 0.0 0.0 0.0 VDC >b052 IPS-DECEL B053 Deceleration time setting during power loss Range is 0.01 to 99.99 sec. / 100.0 to 999.9 sec. / 1000 to 3600 sec. ✘✘ 1.00 1.00 1.00 sec. >b053 IPS-DECEL TIME 0001.00s B054 Initial output frequency decrease during power loss Sets the initial decrease in output frequency upon power loss. Range is 0.00 to 10.00 Hz ✘✘ 0.00 0.00 0.00 Hz >b054 IPS-DECEL DEC-F 00.00Hz V1 V2 0000.0Vdc 0000.0Vdc SJ300 Inverter 3–41 Miscellaneous functions, continued... B083: Carrier frequency adjustment – The internal switching frequency of the inverter circuitry (also called the chopper frequency). It is called the carrier frequency because the lower AC output frequency of the inverter “rides” the carrier. The faint, high-pitched sound you hear when the inverter is in Run Mode is characteristic of switching power supplies in general. The carrier frequency is adjustable from 500 Hz to 15 kHz (the upper limit varies, depending on the inverter rating). The audible sound decreases at the higher frequencies, but RFI noise and leakage current may be increased. Refer to the specification derating curves in Chapter 1 to determine the maximum allowable carrier frequency setting for your particular inverter and environmental conditions. NOTE: When the inverter is in sensorless vector mode, use B083 to set the carrier frequency greater than 2.1 kHz for proper operation. B084, B085: Initialization codes – These functions allow you to restore the factory default settings. Please refer to “Restoring Factory Default Settings” on page 6–9. B086: Frequency display scaling – You can convert the output frequency monitor on D001 to a scaled number (engineering units) monitored at function D007. For example, the motor may run a conveyor that is monitored in feet per minute. Use this formula: Scaled output frequency (D007) = Output frequency (D001) × Factor (B086) “B” Function Func. Code Name Description Run Mode Edit Defaults Lo Hi –FE (CE) –FU (UL) –FR (Jpn) Units SRW Display B080 [AM] terminal analog meter adjustment Adjust 8-bit gain to analog meter connected to terminal [AM], range is 0 to 255 ✔✔ 180 180 180 — >b080 AM-MONITOR ADJUST 180 B081 [FM] terminal analog meter adjustment Adjust 8-bit gain to analog meter connected to terminal [FM], range is 0 to 255 ✔✔ 60 60 60 — >b081 FM-MONITOR ADJUST 060 B082 Start frequency adjustment Sets the starting frequency for the inverter output, range is 0.10 to 9.99 Hz ✘✔ 0.50 0.50 0.50 Hz >b082 fmin F 00.50Hz B083 Carrier frequency setting Sets the PWM carrier (internal switching frequency) Range is 0.5 to 15.0 kHz, or 0.5 to 10 kHz when derated ✘✔ 5.0 5.0 5.0 kHz >b083 CARRIER F 05.0kHz B084 Initialization mode (parameters or trip history) Select the type of initialization to occur, three option codes: 00 Trip history clear 01 Parameter initialization 02 Trip history clear and parameter initialization ✘✘ 00 00 00 — >b084 INITIAL MODE TRP Configuring Drive Parameters NOTE: The carrier frequency setting must stay within specified limits for inverter-motor applications that must comply with particular regulatory agencies. For example, a European CEapproved application requires the inverter carrier to be less than 5 kHz. 3–42 “B” Group: Fine-Tuning Functions “B” Function Func. Code Defaults Units SRW Display 00 — >b085 INITIAL SELECT USA 1.0 1.0 — >b086 F-CONV Gain 001.0 00 00 — >b087 STOP-SW SELECT ON Lo Hi –FE (CE) –FU (UL) –FR (Jpn) B085 Country code for initial- Select default parameter ization values for country on initialization, four option codes: 00 Japan version 01 Europe version 02 US version 03 reserved (do not set) ✘✘ 01 02 B86 Specify a constant to scale D007 to display in engineering units. Range is 0.1 to 99.9 ✔✔ 1.0 Select whether the STOP key on the keypad is enabled (req. A002=01, 03, 04, or 05). Two option codes: 00 Enable 01 Disable ✘✔ 00 Name Frequency scaling conversion factor B087 STOP key enable Configuring Drive Parameters Run Mode Edit Description 3–43 SJ300 Inverter B091/B088: Stop Mode / Restart Mode Configuration – You can configure how the inverter performs a standard stop (each time Run FWD and REV signals turn OFF). Setting B091 determines whether the inverter will control the deceleration, or whether it will perform a free-run stop (coast to a stop). When using the free-run stop selection, it is imperative to also configure how you want the inverter to resume control of motor speed. Setting B088 determines whether the inverter will ensure the motor always resumes at 0 Hz, or whether the motor resumes from its current coasting speed (also called frequency matching). The Run command may turn OFF briefly, allowing the motor to coast to a slower speed from which normal operation can resume. In most applications a controlled deceleration is desirable, corresponding to B091=00. However, applications such as HVAC fan control will often use a free-run stop (B091=01). This practice decreases dynamic stress on system components, prolonging system life. In this case, you will typically set B088=01 in order to resume from the current speed after a free-run stop (see diagram below, right). Note that using the default setting, B088=00, can cause trip events when the inverter attempts to force the load quickly to zero speed. Some additional parameters further configure all instances of a free-run stop. Parameter B003, Retry Wait Time Before Motor Restart, sets the minimum time the inverter will free-run. For example, if B003 = 4 seconds (and B091=01) and the cause of the free-run stop lasts 10 seconds, the inverter will free-run (coast) for a total of 14 seconds before driving the motor again. Parameter B007, Restart Frequency Threshold, sets the motor frequency at which the inverter will no longer resume and accelerate, instead resuming from 0 Hz (complete stop). B091=01 Stop Mode = free-run stop B091=01 Stop Mode = free-run stop B088=00 Resume from 0Hz B088=01 Zero-frequency start Motor speed Resume from current speed B003 wait time Motor speed [FW, RV] [FW, RV] t t “B” Function Func. Code Name B088 Restart mode after FRS Description Selects how the inverter resumes operation when the free-run stop (FRS) is cancelled, two option codes: 00 Restart from 0Hz 01 Restart from frequency detected from actual speed of motor Run Mode Edit Defaults Lo Hi –FE (CE) –FU (UL) –FR (Jpn) ✘✔ 00 00 00 Units — SRW Display >b088 RUN FRS ZST Configuring Drive Parameters NOTE: Other events can cause (or be configured to cause) a free-run stop, such as power loss (see “Automatic Restart Mode and Phase Loss” on page 3–29), and inverter trip events in general (see “Miscellaneous Functions” on page 3–61). If all free-run stop behavior is important to your application (such as HVAC), be sure to configure each event accordingly. 3–44 “B” Group: Fine-Tuning Functions “B” Function Configuring Drive Parameters Func. Code Name Description Run Mode Edit Defaults Lo Hi –FE (CE) –FU (UL) –FR (Jpn) Units SRW Display B090 Dynamic braking usage ratio Selects the braking duty cycle for the dynamic braking resistor (total brake % ON-time per 100 sec. interval). Range is 0.0 to 100.0% 0%Dynamic braking disabled >0% Enabled, per value ✘✔ 00 00 00 — >b090 BRD %ED 000.0% B091 Stop mode selection Selects how the inverter stops the motor, two option codes: 00 DEC (decelerate and stop) 01 FRS (free run to stop) ✘✘ 00 00 00 — >b091 RUN STOP B092 Cooling fan control (see note below) Two option codes: 00 Fan always ON 01 Fan ON during RUN, OFF during STOP ✘✘ 00 00 00 — >b092 INITIAL FAN-CTL OFF B095 Dynamic braking control Three option codes: 00 Disable 01 Enable during RUN only 02 Enable always ✘✔ 00 00 00 — >b095 BRD Mode OFF B096 Dynamic braking activation level Range is: 330 to 380V (200V class), 660 to 760V (400V class) ✘✔ 360/ 720 360/ 720 360/ 720 V >b096 BRD LEVEL 360Vdc B098 Thermistor for thermal protection control Three option codes: 00 Disable 01 Enable-PTC thermistor 02 Enable-NTC thermistor ✘✔ 00 00 00 — >b098 THERM SELECT B099 Thermal protection level setting Thermistor resistance threshold at which trip occurs. Range is 0.0 to 9999 Ohms ✘✔ DEC OFF 3000 3000 3000 Ohms >b099 THERM LEVEL 3000ohm B090: Dynamic braking usage ratio – This parameter limits the amount of time the inverter can use the dynamic braking accessory device without entering the Trip Mode. Please refer to “Dynamic Braking” on page 5–6 for more information on dynamic braking accessories. NOTE: When cooling fan control is enabled (B092=01) the inverter always turns the fan ON for 5 minutes immediately after powerup. This will cool the inverter in case the inverter / motor is still warm from prior running before a short power outage. SJ300 Inverter Free-setting V/f Pattern 3–45 The free-setting V/f inverter mode of operation uses voltage and frequency parameter pairs to define seven points on a V/f graph. This provides a way to define a multi-segment V/f curve that best suits your application. The frequency settings do require that F1 ≤ F2 ≤ F3 ≤ F4 ≤ F5 ≤ F6 ≤ F7; their values must have this ascending order relationship. To satisfy this criterion during initial parameter editing, set F7 (B012) and work backwards when setting these values, since the defaults are all 0 Hz. However, the voltages V1 to V7 may either increase or decrease from one to the next. Therefore, you may set these parameters in any order. “B” Function Func. Code Name Description Run Mode Edit Defaults Lo Hi –FE (CE) –FU (UL) –FR (Jpn) Units SRW Display V/f point 1, frequency coordinate ✘✘ 0. 0. 0. Hz >b101 FREE-V/F V1 000.0V B101 Free-setting V/f voltage (1) V.F point 1, voltage coordinate ✘✘ 0.0 0.0 0.0 V >b102 FREE-V/F F1 0000Hz B102 Free-setting V/f frequency (2) V/f point 2, frequency coordinate ✘✘ 0. 0. 0. Hz >b103 FREE-V/F V2 000.0V B103 Free-setting V/f voltage (2) V.F point 2, voltage coordinate ✘✘ 0.0 0.0 0.0 V >b104 FREE-V/F F2 0000Hz B104 Free-setting V/f frequency (3) V/f point 3, frequency coordinate ✘✘ 0. 0. 0. Hz >b105 FREE-V/F V3 000.0V B105 Free-setting V/f voltage (3) V.F point 3, voltage coordinate ✘✘ 0.0 0.0 0.0 V >b106 FREE-V/F F3 0000Hz B106 Free-setting V/f frequency (4) V/f point 4, frequency coordinate ✘✘ 0. 0. 0. Hz >b107 FREE-V/F V4 000.0V B107 Free-setting V/f voltage (4) V.F point 4, voltage coordinate ✘✘ 0.0 0.0 0.0 V >b108 FREE-V/F F4 0000Hz B108 Free-setting V/f frequency (5) V/f point 5, frequency coordinate ✘✘ 0. 0. 0. Hz >b109 FREE-V/F V5 000.0V B109 Free-setting V/f voltage (5) V.F point 5, voltage coordinate ✘✘ 0.0 0.0 0.0 V >b110 FREE-V/F F5 0000Hz B110 Free-setting V/f frequency (6) V/f point 6, frequency coordinate ✘✘ 0. 0. 0. Hz >b111 FREE-V/F V6 000.0V B111 Free-setting V/f voltage (6) V.F point 6, voltage coordinate ✘✘ 0.0 0.0 0.0 V >b112 FREE-V/F F6 0000Hz B112 Free-setting V/f frequency (7) V/f point 7, frequency coordinate ✘✘ 0. 0. 0. Hz >b113 FREE-V/F V7 000.0V B113 Free-setting V/f voltage (7) V.F point 7, voltage coordinate ✘✘ 0.0 0.0 0.0 V >b114 FREE-V/F F7 0000Hz Configuring Drive Parameters B100 Free-setting V/f frequency (1) 3–46 “B” Group: Fine-Tuning Functions External Brake Control The brake control function in the inverter controls external braking used in systems such as elevators. The purpose of this function is to ensure the inverter is powering the motor before releasing external brakes that would permit the load to move or coast. This function requires the configuration and wiring of intelligent input and output terminals. See “External Brake Control Function” on page 4–39 for more information. “B” Function Configuring Drive Parameters Func. Code Name Run Mode Edit Description Defaults Lo Hi –FE (CE) –FU (UL) –FR (Jpn) Units SRW Display B120 Brake Control Enable Two option codes: 00 Disable 01 Enable ✘✔ 00 00 00 — >b120 BRAKE Mode B121 Brake Wait Time for Release Sets time delay between arrival at release frequency and the brake release signal. Range is 0.00 to 5.00 sec. ✘✔ 0.00 0.00 0.00 sec. >b121 BRAKE STA-WAIT 0.00s B122 Brake Wait Time for Acceleration Sets time delay after brake confirmation signal is received until the inverter begins acceleration Range is 0.00 to 5.00 sec. ✘✔ 0.00 0.00 0.00 sec. >b122 BRAKE ACC-WAIT 0.00s B123 Brake Wait Time for Stopping Sets time delay after brake confirmation signal turns OFF until decelerating the inverter to 0 Hz. Range is 0.00 to 5.00 sec. ✘✔ 0.00 0.00 0.00 sec. >b123 BRAKE STP-WAIT 0.00s B124 Brake Wait Time for Confirmation Sets the wait time for confirmation after turn ON/OFF of brake release. If confirmation is not received during the specified wait time, the inverter will trip with an external brake error. Range is 0.00 to 5.00 sec. ✘✔ 0.00 0.00 0.00 sec. >b124 BRAKE BRK-WAIT 0.00s B125 Brake Release Frequency Setting Sets the frequency at which the inverter will output the brake release signal after delay set by B121. Range is 0.00 to 99.99 / 100.0 to 400.0Hz ✘✔ 0.00 0.00 0.00 Hz >b125 BRAKE OPEN-F 000.00Hz B126 Brake Release Current Setting Sets the minimum inverter current level above which the brake release signal will be permitted. Range is 0% to 200% of rated current ✘✔ Rated current for each inverter model A >b126 BRAKE OPEN-A 00.16.5A [BRK] Brake release Inverter [BOK] Brake confirmation [BER] Brake error External Brake System Emergency Brake (or alarm, etc.) OFF SJ300 Inverter 3–47 “C” Group: Intelligent Terminal Functions The eight input terminals [1], [2], [3], [4], [5], [6], [7], and [8] can be configured for any of 44 different functions. The next two tables show how to configure the eight terminals. The inputs are logical, in that they are either OFF or ON. We define these states as OFF=0, and ON=1. The inverter comes with default options for the eight terminals. These default settings are initially unique, each one having its own setting. Note that European and US versions have different default settings. You can use any option on any terminal, and even use the same option twice to create a logical OR (though usually not required). Input Terminal Configuration Functions and Options –The function codes in the following table let you assign one of 44 options to any of the eight logic inputs for the SJ300 inverters. The functions C001 through C008 configure the terminals [1] through [8] respectively. The “value” of these particular parameters is not a scalar value, but it is a discrete number that selects one option from many available options. “C” Function Func. Code Name Description Run Mode Edit Lo Hi Defaults –FE (CE) –FU (UL) –FR (Jpn) Units SRW Display C001 Terminal [1] function ✘✔ 18 [RS] 18 [RS] 18 [RS] — >C001 IN-TM 1 RS C002 Terminal [2] function ✘✔ 16 [AT] 16 [AT] 16 [AT] — >C002 IN-TM 2 AT C003 Terminal [3] function ✘✔ 06 [JG] 06 [JG] 06 [JG] — >C003 IN-TM 3 JG ✘✔ 11 11 11 [FRS] [FRS] [FRS] — >C004 IN-TM 4 FRS ✘✔ 09 09 09 [2CH] [2CH] [2CH] — >C005 IN-TM 5 2CH C006 Terminal [6] function ✘✔ 03 13 03 [CF2] [USP] [CF2] — >C006 IN-TM 6 USP C007 Terminal [7] function ✘✔ 02 [CF1] 02 [CF1] 02 [CF1] — >C007 IN-TM 7 CF1 C008 Terminal [8] function ✘✔ 01 [RV] 01 [RV] 01 [RV] — >C008 IN-TM 8 RV C004 Terminal [4] function C005 Terminal [5] function 44 programmable functions available for terminals (see next section) Configuring Drive Parameters For example, if you set function C001=01, you have assigned option 01 (Reverse Run) to terminal [1]. The option codes and the specifics of how each one works are in Chapter 4. 3–48 “C” Group: Intelligent Terminal Functions The input logic convention is programmable for each of the six inputs. Most inputs default to normally open (active high), but you can select normally closed (active low) in order to invert the sense of the logic. “C” Function Configuring Drive Parameters Func. Code Run Mode Edit Defaults Units SRW Display Lo Hi –FE (CE) –FU (UL) –FR (Jpn) C011 Terminal [1] active state ✘✔ 00 00 00 — >C011 IN-TM O/C-1 NO C012 Terminal [2] active state ✘✔ 00 00 00 — >C012 IN-TM O/C-2 NO C013 Terminal [3] active state ✘✔ 00 00 00 — >C013 IN-TM O/C-3 NO C014 Terminal [4] active state ✘✔ 00 00 00 — >C014 IN-TM O/C-4 NO ✘✔ 00 00 00 — >C015 IN-TM O/C-5 NO ✘✔ 00 01 00 — >C016 IN-TM O/C-6 NO C017 Terminal [7] active state ✘✔ 00 00 00 — >C017 IN-TM O/C-7 NO C018 Terminal [8] active state ✘✔ 00 00 00 — >C018 IN-TM O/C-8 NO C019 Terminal [FW] active state ✘✔ 00 00 00 — >C019 IN-TM O/C-FW NO Name Description Select logic convention, C015 Terminal [5] active state two option codes: 00 normally open N.O. C016 Terminal [6] active state 01 normally closed N.C. NOTE: An input terminal configured for option code 18 ([RS] Reset command) cannot be configured for normally closed operation. SJ300 Inverter Intelligent Input Terminal Overview 3–49 Each of the eight intelligent terminals may be assigned any of the options in the following table. When you program one of the option codes for terminal assignments C001 to C008, the respective terminal assumes the function role of that option code. The terminal functions have a symbol or abbreviation, which we use to label a terminal using that function. For example the “Reverse Run” command is [RV]. The physical label on the terminal block connector is simply 1, 2, 3, 4, 5, 6, 7, or 8. However, schematic examples in this manual also use the terminal function symbol (such as [RV]) to show the assigned option. The option codes for C011 to C019 determine the active state of the logical input (active high or active low). Summary Table - This table shows all forty-four intelligent input functions at a glance. Detailed descriptions of these functions, related parameters and settings, and example wiring diagrams are in “Using Intelligent Input Terminals” on page 4–11. Input Function Summary Table Terminal Symbol 01 RV 02 03 04 05 06 07 08 09 11 12 CF1 CF2 CF3 CF4 JG DB SET 2CH FRS EXT Function Name Reverse Run/Stop Description ON Inverter is in Run Mode, motor runs reverse OFF Inverter is in Stop Mode, motor stops Multi-speed select, Bit 0 (LSB) ON Binary encoded speed select, Bit 0, logical 1 OFF Binary encoded speed select, Bit 0, logical 0 Multi-speed select, Bit 1 ON Binary encoded speed select, Bit 1, logical 1 OFF Binary encoded speed select, Bit 1, logical 0 Multi-speed select, Bit 2 ON Binary encoded speed select, Bit 2, logical 1 OFF Binary encoded speed select, Bit 2, logical 0 Multi-speed select, Bit 3 (MSB) ON Binary encoded speed select, Bit 3, logical 1 OFF Binary encoded speed select, Bit 3, logical 0 Jogging ON Inverter is in Run Mode, output to motor runs at jog parameter frequency A038 OFF Inverter is in Stop Mode External Signal for DC Injection Braking ON DC braking will be applied during deceleration OFF DC braking will not be applied Set (select) 2nd Motor Data ON The inverter uses 2nd motor parameters for generating frequency output to motor OFF The inverter uses 1st (main) motor parameters for generating frequency output to motor ON Frequency output uses 2nd-stage acceleration and deceleration values OFF Frequency output uses standard acceleration and deceleration values ON Causes output to turn OFF, allowing motor to free run (coast) to stop OFF Output operates normally, so controlled deceleration stops motor ON When assigned input transitions OFF to ON, inverter latches trip event and displays E12 OFF No trip event for ON to OFF transition; any recorded trip events remain in history until Reset 2-stage Acceleration and Deceleration Free-run Stop External Trip Configuring Drive Parameters Option Code 3–50 “C” Group: Intelligent Terminal Functions Input Function Summary Table Option Code Terminal Symbol 13 USP Configuring Drive Parameters 14 15 16 17 18 20 21 22 23 CS SFT AT SET3 RS STA STP F/R PID Function Name Unattended Start Protection Description ON On powerup, the inverter will not resume a Run command (mostly used in the US) OFF On powerup, the inverter will resume a RUN command that was active before power loss ON OFF-to-ON transition signals the inverter that the motor is already running at powerup (via bypass), thus suppressing the inverter’s motor output in Run Mode OFF ON-to-OFF transition signals the inverter to apply a time delay (B003), frequency match its output to existing motor speed, and resume normal Run Mode operation ON The keypad and remote programming devices are prevented from changing parameters OFF The parameters may be edited and stored ON If A005=00, terminal [OI] is enabled for input. If A005=01, terminal [O2] is enabled for input. (Use terminal [L] for signal return.) OFF Terminal [O] is enabled for voltage input (Use terminal [L] for signal return) ON The inverter uses 3rd motor parameters for generating frequency output to motor OFF The inverter uses 1st (main) motor parameters for generating frequency output to motor ON The trip condition is reset, the motor output is turned OFF, and powerup reset is asserted OFF Normal power-on operation START (3-wire interface) ON Starts the motor rotation OFF No change to present motor status STOP (3-wire interface) ON Stops the motor rotation OFF No change to present motor status FWD, REV (3-wire interface) ON Selects the direction of motor rotation: ON = FWD. While the motor is rotating, a change of F/R will start a deceleration, followed by a change in direction. OFF Selects the direction of motor rotation: OFF =REV. While the motor is rotating, a change of F/R will start a deceleration, followed by a change in direction. ON Temporarily disables PID loop control. Inverter output turns OFF as long as PID Enable is active (A071=1). OFF Has no effect on PID loop operation, which operates normally if PID Enable is active (A071 = 1). Commercial Power Source Software Lock Analog Input Voltage/ current Select Set (select) 3rd motor data Reset Inverter PID Disable SJ300 Inverter 3–51 Input Function Summary Table Option Code Terminal Symbol 24 PIDC 26 27 29 31 32 33 34 35 36 37 38 UP DWN UDC OPE SF1 SF2 SF3 SF4 SF5 SF6 SF7 PID Reset Description ON Resets the PID loop controller. The main consequence is that the integrator sum is forced to zero. OFF No effect on PID loop controller ON Selects alternate parameters H070 to H072 for the source of the internal speed loop gain OFF Selects parameters H050 to H052 (or H250 to H252 for 2nd motor) for the source of internal speed loop gain Remote Control UP Function (motorized speed pot.) ON Accelerates (increases output frequency) motor from current frequency OFF No change to output frequency Remote Control DOWN Function (motorized speed pot.) ON Decelerates (decreases output frequency) motor from current frequency OFF No change to output frequency Remote Control Data Clearing ON Clears the UP/DWN frequency memory by forcing it to equal the set frequency parameter F001. Setting C101 must be set=00 to enable this function to work. OFF UP/DWN frequency memory is not changed ON Forces the source of the output frequency setting (A001) and the source of the RUN command (A002) to be from the digital operator OFF Source of output frequency set by (A001) and source of run command set by (A002) is used ON Logical 1 OFF Logical 0 ON Logical 1 OFF Logical 0 ON Logical 1 OFF Logical 0 ON Logical 1 OFF Logical 0 ON Logical 1 OFF Logical 0 ON Logical 1 OFF Logical 0 ON Logical 1 OFF Logical 0 Control gain setting Operator Control Multispeed bit 1 Multispeed bit 2 Multispeed bit 3 Multispeed bit 4 Multispeed bit 5 Multispeed bit 6 Multispeed bit 7 Configuring Drive Parameters 28 CAS Function Name 3–52 “C” Group: Intelligent Terminal Functions Input Function Summary Table Option Code Terminal Symbol 39 OLR 40 Configuring Drive Parameters 41 42 43 44 45 46 47 48 no TL TRQ1 TRQ2 PPI BOK ORT LAC PCLR STAT — Function Name Overload restriction Description ON Selects current overload parameter set 2 (B024, B025, B026) OFF Selects current overload parameter set 1 (B021, B022, B023) ON Enables torque limit feature OFF Disables all torque limit sources. Defaults to 200% of inverter rated torque output. Torque limit selection, bit 1 (LSB) ON Logical 1 OFF Logical 0 Torque limit selection, bit 2 (MSB) ON Logical 1 OFF Logical 0 Proportional / Proportional/Integral mode selection ON Selects Proportional-only control OFF Selects Proportional-Integral control Brake confirmation signal ON Indicates external brake has released (used only for external brake control function) OFF Indicates the external brake has not yet released Orientation (home search) ON The encoder is in the home (oriented) position OFF The encoder position is not in the home position LAC: LAD cancel ON Disables the Linear Accel / Decel (LAD) mode OFF Normal Linear Accel / Decel mode Torque limit enable Position deviation reset ON Clears the position deviation by setting the actual position equal to the desired position OFF Position count operates normally Pulse train position command input enable ON Enables the pulse train control of motor OFF Disables pulse train control of motor Not selected ON (input ignored) OFF (input ignored) SJ300 Inverter Output Terminal Configuration The inverter provides configuration for logic (discrete) and analog outputs, shown in the table below. “C” Function Func. Code 3–53 Name Description Run Mode Edit Lo Hi Defaults –FE (CE) –FU (UL) –FR (Jpn) 01 [FA1] Units SRW Display ✘✔ 01 [FA1] 01 [FA1] — >C021 OUT-TM 11 FA1 C022 Terminal [12] function * ✘✔ 00 00 00 [RUN] [RUN] [RUN] — >C022 OUT-TM 12 RUN C023 Terminal [13] function * 22 programmable functions available for logic (discrete) C024 Terminal [14] function * outputs (see next section) ✘✔ 03 [OL] 03 [OL] 03 [OL] — >C023 OUT-TM 13 OL ✘✔ 07 [OTQ] 07 [OTQ] 07 [OTQ] — >C024 OUT-TM 14 OTQ C025 Terminal [15] function ✘✔ 08 [IP] 08 [IP] 08 [IP] — >C025 OUT-TM 15 IP C026 Alarm relay terminal function ✘✔ 05 [AL] 05 [AL] 05 [AL] — >C026 OUT-TM AL AL C027 [FM] signal selection ✘✔ 00 output freq. 00 output freq. 00 output freq. — >C027 FM-MONITOR KIND A-F ✘✔ 00 output freq. 00 output freq. 00 output freq. — >C028 AM-MONITOR KIND A-F ✘✔ 00 output freq. 00 output freq. 00 output freq. — >C029 AMI-MON KIND A-F C028 [AM] signal selection C029 [AMI] signal selection 8 programmable functions available for analog outputs (see after next section) NOTE: *Terminals [11] – [13] or [11] – [14] are automatically configured as AC0 – AC2 or AC0 – AC3 when C62 is configured to enable alarm code output. The output logic convention is programmable for terminals [11] – [15], and the alarm relay terminals. The open-collector output terminals [11] – [15] default to normally open (active low), but you can select normally closed (active high) for the terminals in order to invert the sense of the logic. You can invert the logical sense of the alarm relay output as well. Configuring Drive Parameters C021 Terminal [11] function * 3–54 “C” Group: Intelligent Terminal Functions “C” Function Func. Code Defaults Units SRW Display Lo Hi –FE (CE) –FU (UL) –FR (Jpn) C031 Terminal [11] active state ✘✔ 00 00 00 — >C031 OUT-TM O/C-11 NO C032 Terminal [12] active state ✘✔ 00 00 00 — >C032 OUT-TM O/C-12 NO ✘✔ 00 00 00 — >C033 OUT-TM O/C-13 NO ✘✔ 00 00 00 — >C034 OUT-TM O/C-14 NO C035 Terminal [15] active state ✘✔ 00 00 00 — >C035 OUT-TM O/C-15 NO C036 Alarm relay terminal active state ✘✔ 01 01 01 — >C036 OUT-TM O/C-AL Name Description C033 Terminal [13] active state C034 Terminal [14] active state Configuring Drive Parameters Run Mode Edit Select logic convention, two option codes: 00 normally open N.O. 01 normally closed N.C. NC Output Summary Table - This table shows all twenty-two functions for the logic output terminals [11] – [15] at a glance. Detailed function descriptions, related parameters, settings, and example wiring diagrams are in “Using Intelligent Output Terminals” on page 4–42. Output Function Summary Table Option Code Terminal Symbol 00 RUN 01 02 03 04 05 FA1 FA2 OL OD AL Function Name Run signal Frequency arrival type 1 – constant speed Frequency arrival type 2 – over-frequency Overload advance notice signal (1) Output deviation for PID control Alarm signal Description ON Inverter is in Run Mode, motor running OFF Inverter is in Stop Mode, motor stopped ON when output to motor is at the standard set frequency F001 OFF when output to motor is not at the set frequency F001 ON when output to motor is at or above the FA threshold 1(C042) during accel OFF when the output to motor is below the FA threshold 1 (C043) during decel ON when output current is more than the set threshold for the overload signal (set with C041) OFF when output current is less than the set threshold for the overload signal ON when PID error is more than the set threshold for the deviation signal OFF when PID error is less than the set threshold for the deviation signal ON when the alarm condition has been met and not reset OFF when the alarm had not tripped since the previous power cycle or since the previous keypad reset SJ300 Inverter 3–55 Output Function Summary Table Option Code Terminal Symbol 06 FA3 07 08 10 11 12 13 19 20 21 22 IP UV TRQ RNT ONT THM BRK BER ZS DSE Frequency arrival type 3 – at frequency Over-torque signal Instantaneous power failure signal Under-voltage signal In torque limit Operation time over Plug-in time over Thermal alarm signal Brake release signal Brake error signal Zero speed detect Speed deviation maximum Description ON when output to motor is at the FA threshold 1 (C042) during accel, or at C043 during decel OFF when the output to motor is not at either the FA threshold 1 (C042) during accel or at C043 during decel ON when the over-torque feature is enabled and the motor is generating excess torque OFF when the over-torque feature is disabled or the motor is not generating excess torque ON when the inverter input power has decreased below the acceptable input voltage level OFF when the inverter input power is within rated range ON when the inverter input power has decreased below the acceptable input voltage level OFF when the inverter input power is within rated range ON when the output torque exceeds level set for the particular torque/frequency quadrant in effect during operation OFF when the output torque is less than the level set for the operating quadrant ON when the inverter Run time exceeds the limit set by Run/power-on warning time (B034) OFF when the inverter Run time is less than the limit set by Run/power-on warning time (B034) ON when the inverter plug-in time exceeds the set limit OFF when the inverter plug-in time is less than the limit ON when the thermal limit for the motor is exceeded OFF when the thermal limit is not exceeded ON when the inverter signals the external braking system to release (open) its brake OFF when the inverter is not driving the motor, and needs the external brake engaged ON when the output current is less than the set releasing current OFF when the braking function is not in use, or when the output current to the motor is correct and it is safe to release the brake ON when the encoder pulses of the motor has stopped OFF when motor rotation causes encoder pulses ON when the velocity error exceeds the error threshold defined for the encoder input OFF when the velocity error is less than the error threshold defined for the encoder input Configuring Drive Parameters 09 OTQ Function Name 3–56 “C” Group: Intelligent Terminal Functions Output Function Summary Table Option Code Terminal Symbol 23 POK 24 Configuring Drive Parameters 25 26 Function Name Description Positioning completion ON FA4 Frequency arrival type 4 – over-frequency (2) FA5 Frequency arrival type 5 – at frequency (2) OL2 Overload notice advance signal (2) when the load position is at the target OFF when the load position is not yet at the target ON when output to motor is at or above the FA threshold 2 (C045) during accel OFF when the output to motor is below the FA threshold 2 (C046) during decel ON when output to motor is at the FA threshold 2 (C045) during accel, or at C046 during decel OFF when the output to motor is not at either the FA threshold 2 (C045) during accel or at C046 during decel ON when output current is more than the set threshold for the overload signal OFF when output current is less than the set threshold for the overload signal Analog Summary Table - The following table shows all eight functions available for assignment to the three analog output terminals [FM], [AM], [AMI] at a glance. Detailed descriptions, related parameters and settings, and example wiring diagrams are in “Analog Output Operation” on page 4–62. Analog Output Function Summary Table Option Code Function Name Description Corresponding Signal Range 00 Output frequency Actual motor speed, represented by PWM signal 0 to max. frequency in Hz 01 Output current Motor current (% of maximum rated output current), represented by PWM signal 0 to 200% 02 Output torque Rated output torque 0 to 200% 03 Digital output frequency Output frequency (available only at FM output) 0 to max. frequency in Hz 04 Output voltage Rated output voltage to motor 0 to 100% 05 Input power Rated input power 0 to 200% 06 Electronic thermal overload Percentage of electronic overload attained 0 to 100% 07 LAD frequency Internal ramp generator frequency 0 to max. frequency in Hz 3–57 SJ300 Inverter Output Function Adjustment Parameters The following parameters work in conjunction with the intelligent output function, when configured. The overload level parameter (C041) sets the motor current level at which the overload signal [OL] turns ON. The range of settings is from 0% to 200% of the rated current for the inverter. This function is for generating an early warning logic output, without causing either a trip event or a restriction of the motor current (those effects are available on other functions). Overload signal 1 0 t Output frequency C042 C043 Configuring Drive Parameters The frequency arrival signal, [FA1] to [FA5], is intended to indicate when the inverter output has reached (arrived at) the target frequency. You can adjust the timing of the leading and trailing edges of the signal via two parameters specific to acceleration and deceleration ramps, C042 and C043. C041 Motor current Arrival signal 1 0 t The Error for the PID loop is the magnitude (absolute value) of the difference between the Setpoint (desired value) and Process Variable (actual value). The PID output deviation signal [OD] (output terminal function option code 04) indicates when the error magnitude has exceeded a magnitude you define. SP PID Error (PV-SP) C044 Deviation Signal 1 0 t “C” Function Func. Code Name Description Run Mode Edit Defaults Lo Hi –FE (CE) –FU (UL) –FR (Jpn) 01 Units SRW Display C040 Overload signal output mode Choose when the overload signal is enabled; two option codes: 00 During accel/decel 01 During constant speed ✘✔ 01 01 — >CO40 OL Mode C041 Overload level setting Range is 0.00 * rated current to 2.00 * rated current ✘✔ Rated current for each inverter A >C041 OL LEVEL 0016.5A C042 Frequency arrival setting for acceleration Sets the frequency arrival setting threshold for the output frequency during acceleration ✘✔ 0.00 0.00 0.00 Hz >C042 ARV ACC 0000.00Hz C043 Arrival frequency setting for deceleration Sets the frequency arrival setting threshold for the output frequency during deceleration ✘✔ 0.00 0.00 0.00 Hz >C043 ARV DEC 0000.00Hz CRT 3–58 “C” Group: Intelligent Terminal Functions “C” Function Configuring Drive Parameters Func. Code Name Description Run Mode Edit Defaults Lo Hi –FE (CE) –FU (UL) –FR (Jpn) Units SRW Display C044 PID deviation level setting Sets the PID loop error threshold |SP - PV| (absolute value) to trigger intelligent output [OD]. Range is 0.0 to 100%, resolution is 0.1% ✘✔ 3.0 3.0 3.0 % >C044 PID LEVEL 003.0% C045 Frequency arrival setting for acceleration (2) Range is 0.0 to 99.99 / 100.0 to 400.0 Hz ✘✔ 0.00 0.00 0.00 Hz >C045 ARV ACC2 0000.00Hz C046 Frequency arrival setting for deceleration (2) Range is 0.0 to 99.99 / 100.0 to 400.0 Hz ✘✔ 0.00 0.00 0.00 Hz >C046 ARV DEC2 0000.00Hz C055 Over-torque (forwarddriving) level setting Threshold for intelligent output terminal [OTQ], quadrant I. Range is: 0 to 200%, up to –550xxx; 0 to 180%, –750 to 1500xxx ✘✔ 100. 100. 100. % >C055 OV-TRQ FW-V 100% C056 Over-torque (reverse regenerating) level setting Threshold for intelligent output terminal [OTQ], quadrant II. Range is: 0 to 200%, up to –550xxx; 0 to 180%, –750 to 1500xxx ✘✔ 100. 100. 100. % >C056 OV-TRQ RV-R 100% C057 Over-torque (reverse driving) level setting Threshold for intelligent output terminal [OTQ], quadrant III. Range is: 0 to 200%, up to –550xxx; 0 to 180%, –750 to 1500xxx ✘✔ 100. 100. 100. % >C057 OV-TRQ RV-V 100% C058 Over-torque (forward regenerating) level setting Threshold for intelligent output terminal [OTQ], quadrant IV. Range is: 0 to 200%, up to –550xxx; 0 to 180%, –750 to 1500xxx ✘✔ 100. 100. 100. % >C058 OV-TRQ FW-R 100% C061 Electronic thermal warning level setting Sets the threshold for intelligent output [THM]. Range is 0 to 100% ✘✔ 80. 80. 80. % >C061 E-THM WARN C062 Alarm code output Allows binary alarm codes to be output to intelligent terminals. Three option codes: 00 Disable 01 Enable – 3-bit code 02 Enable – 4-bit code ✘✔ 00 00 00 — >C062 AL-CODE SELECT OFF C063 Zero speed detection level Range is 0.00 to 99.99 / 100.0 Hz ✘✔ 0.00 0.00 0.00 Hz >C063 ZS LEVEL 000.00Hz 080% SJ300 Inverter 3–59 Serial The following table configures the communications port of the SJ300 inverter. You can have up Communications to thirty-two devices on the serial communications network. The inverters are slaves and the computer or digital operator is the master. Thus, all inverters on the serial connection must use the same baud rate, data length, parity, and stop bits. However, each device on the serial network must have a unique node address. See “Serial Communications” on page B–1 for more information. “C” Function Func. Code Name Description Run Mode Edit Defaults Lo Hi –FE (CE) –FU (UL) –FR (Jpn) Units SRW Display Four option codes: 02 Digital operator 03 RS485 04 Expansion card #1 05 Expansion card #2 ✘✘ 02 02 02 — >C070 PARAM SELECT REM C071 Communication speed selection Five option codes: 02 (Test) 03 2400bps 04 4800bps 05 9600bps 06 19200bps ✘✔ 04 04 04 bps >C071 RS485 BAU 4800bps C072 Node allocation Set the address of the inverter on the network. Range is 1 to 32. ✘✔ 1. 1. 1. — >C072 RS485 ADDRESS C073 Communication data length selection Two option codes: 07 7-bit data 08 8-bit data ✘✔ 7 7 7 — >C073 RS485 BIT 7BIT C074 Communication parity selection Three option codes: 00 No parity 01 Even parity 02 Odd parity ✘✔ 00 00 00 — >C074 RS485 PARITY C075 Communication stop bit selection Two option codes: 01 1 stop bit 02 2 stop bits ✘✔ 1 1 1 — >C075 RS485 STOPBIT 1BIT C078 Communication wait time Time the inverter waits after receiving a message before it transmits. Range is 0.0 to 1000 ms ✘✔ 0. 0. 0. — >C078 RS485 WAIT 0000ms 01 NO Configuring Drive Parameters C070 Data command method 3–60 “C” Group: Intelligent Terminal Functions Analog Signal Calibration Settings The functions in the following table configure the signals for the analog output terminals. Note that these settings do not change the current/voltage or sink/source characteristics – only the zero and span (scaling) of the signals. “C” Function Configuring Drive Parameters Func. Code Name Description Run Mode Edit Defaults Lo Hi –FE (CE) –FU (UL) –FR (Jpn) Units SRW Display C081 [O] input span calibration Range is 0 to 65530 ✔✔ Factory-calibrated — >C081 O-ADJUST TOP 02119 C082 [OI] input span calibration Range is 0 to 65530 ✔✔ Factory-calibrated — >C082 OI-ADJUST TOP 02512 C083 [O2] input span calibration Range is 0 to 65530 ✔✔ Factory-calibrated — >C083 O2-ADJUST TOP 02818 C085 Thermistor input tuning Range is 0.0 to 1000 ✔✔ 105.0 105.0 105.0 — >C085 THERM ADJUST 0105.0 C086 [AM] terminal offset tuning Range is 0.0 to 10.0V ✔✔ 0.0 0.0 0.0 V >C086 AM-MONITOR OFFSET 00.0V C087 [AMI] terminal meter tuning Range is 0.0 to 250% ✔✔ 80. 80. 80. % >C087 AMI-MON ADJUST 080 C088 [AMI] terminal offset tuning Range is 0 to 20mA ✔✔ Factory-calibrated mA >C088 AMI-MON OFFSET 04.0mA C121 [O] input zero calibration Range is 0 to 6553 (65530) ✔✔ Factory-calibrated — >C121 O-ADJUST ZERO 00000 C122 [OI] input zero calibration Range is 0 to 6553 (65530) ✔✔ Factory-calibrated — >C122 OI-ADJUST ZERO 00000 C123 [O2] input zero calibration Range is 0 to 6553 (65530) ✔✔ Factory-calibrated — >C123 O2-ADJUST ZERO 03622 NOTE: Settings C081, C082, C083, C121, C122, C123 are factory-calibrated for each inverter. Do not change these settings unless absolutely necessary. Note that if you restore factory defaults for all parameters, these settings will not change. SJ300 Inverter Miscellaneous Functions The following table contains miscellaneous functions not in other function groups. “C” Function Func. Code 3–61 Name Description Run Mode Edit Defaults Lo Hi –FE (CE) –FU (UL) –FR (Jpn) Units SRW Display Two option codes: 00 Display 01 No display ✘✔ 00 00 00 — >C091 INITIAL DEBG OFF C101 Up/Down memory mode selection Controls speed setpoint for the inverter after power cycle. Two option codes: 00 Clear last frequency (return to default frequency F001) 01 Keep last frequency adjusted by UP/DWN ✘✔ 00 00 00 — >C101 UP/DWN DATA NO-STR C102/C103: Reset Mode / Restart Mode – The reset mode selection, set via parameter C102, determines how the inverter responds to the [RS] intelligent input signal or keypad Stop/Reset key in a trip condition. The options allow you to cancel the trip on either the OFF-to-ON or ON-to-OFF transition of [RS], and if desired, stop the inverter if it is in Run Mode. A trip event causes the inverter output to the motor to turn OFF immediately. If in Run Mode when the trip occurred, the inverter and motor will enter free-run stop (coasting) operation. In some applications, the motor and load will still be coasting when the inverter returns to normal Run Mode operation. For that situation, you can configure the inverter output (C103=00) to resume operation from 0 Hz and accelerate normally. Or, you can configure the inverter (C103=01) to resume operation from the current speed of the motor (frequency matching)—often used in applications such as HVAC. “C” Function Func. Code Name Description Run Mode Edit Defaults Lo Hi –FE (CE) –FU (UL) –FR (Jpn) Units SRW Display C102 Reset mode selection Determines response to Reset input [RST]. Three option codes: 00 Cancel trip state at input signal ON transition, Stops inverter if in Run Mode 01 Cancel trip state at signal OFF transition, Stops inverter if in Run Mode 02 Cancel trip state at input signal ON transition, no effect if in Run Mode. ✔✔ 00 00 00 — >C102 RESET SELECT ON C103 Restart mode after reset Two option codes: 00 Restart at 0 Hz 01 Resume operation after frequency matching ✘✔ 00 00 00 — >C103 RESET f-Mode ZST C111 Overload setting (2) Range is 0.00 times rated current to 2.00 times rated current ✘✔ A >C111 LEVEL2 Rated current for each inverter model OL 0016.5A Configuring Drive Parameters C091 Debug mode enable 3–62 “H” Group: Motor Constants Functions “H” Group: Motor Constants Functions Introduction Configuring Drive Parameters The “H” Group parameters configure the inverter for the motor characteristics. You must manually set H003 and H004 values to match the motor. Most of the remaining parameters are related to vector control, and are in use only when function A044 is set for one of the vector control modes as shown in the diagram. The procedure in “Auto-tuning of Motor Constants” on page 4–67 automatically sets all the parameters related to vector control. If you configure the inverter to use vector control, we highly recommend letting the autotuning procedure derive the values for you. If you want to reset the parameters to the factory default settings, use the procedure in “Restoring Factory Default Settings” on page 6–9. Inverter Torque Control Algorithms V/f control, constant torque 00 V/f control, variable torque 01 V/f control, freesetting curve 02 A044 Output Sensorless vector (SLV) control 03 Sensorless vector, 0Hz domain 04 Vector control with sensor 05 NOTE: The auto-tuning procedure and related warning messages are in “Auto-tuning of Motor Constants” on page 4–67. Please read these before trying to auto-tune the motor parameters. “H” Function Func. Code Name Description Run Mode Edit Defaults Lo Hi –FE (CE) –FU (UL) –FR (Jpn) Units SRW Display H001 Auto-tuning Setting Three states for auto-tuning function, option codes: 00 Auto-tuning OFF 01 Auto-tune (measure motor resistance and inductance, without rotating) 02 Auto-tune (rotate motor) ✘✘ 00 00 00 — >H001 AUX AUTO H002 Motor data selection, 1st motor Select one of three motor parameter sets, 3 options: 00 Standard motor data 01 Auto-tuning data 02 Adaptive tuning data ✘✘ 00 00 00 — >H002 AUX DATA NOR H202 Motor data selection, 2nd motor Select one of three motor parameter sets, 3 options: 00 Standard motor data 01 Auto-tuning data 02 Adaptive tuning data ✘✘ 00 00 00 — >H202 2AUX DATA NOR H003 Motor capacity, 1st motor Select 0.2 to 75.0kW for models up to –550xxx, 0.2 to 160.0kW for models –750xxx to –1500xxx ✘✘ kW >H003 AUX K 003.70kW Factory set NOR SJ300 Inverter “H” Function Func. Code Name Description Run Mode Edit Lo Hi 3–63 Defaults –FE (CE) –FU (UL) –FR (Jpn) Units SRW Display kW >H203 2AUX K 003.70kW Select 0.2 to 75.0kW for models up to –550xxx, 0.2 to 160.0kW for models –750xxx to –1500xxx ✘✘ H004 Motor poles setting, 1st motor Four selections: 2/4/6/8 ✘✘ 4 4 4 Poles >H004 AUX H204 Motor poles setting, 2nd motor Four selections: 2/4/6/8 ✘✘ 4 4 4 Poles >H204 2AUX H005 Motor speed constant, 1st motor Motor proportional gain constant (factory set), range is 0.01 to 99 ✔✔ 1.590 1.590 1.590 H205 Motor speed constant, 2nd motor Motor proportional gain constant (factory set) range is 0 to 99 ✔✔ H006 Motor stabilization constant, 1st motor Motor constant (factory set), range is 0 to 255 H206 Motor stabilization constant, 2nd motor Factory set P P 4P 4P — >H005 AUX KP 1.590 1.590 1.590 — >H205 2AUX KP 1.590 ✔✔ 100. 100. 100. — >H006 AUX KCD Motor constant (factory set), range is 0 to 255 ✔✔ 100. 100. 100. — >H206 2AUX KCD 00100 H306 Motor stabilization constant, 3rd motor Motor constant (factory set), range is 0 to 255 ✔✔ 100. 100. 100. — >H306 3AUX KCD 00100 H020 Motor constant R1, 1st motor Range is 0.000 to 65.53, 0.000 to 9.999 10.00 to 65.53 ✘✘ According to inverter rating Ohm >H020 AUX H220 Motor constant R1, 2nd motor Range is 0.000 to 65.53, 0.000 to 9.999 10.00 to 65.53 ✘✘ According to inverter rating Ohm >H220 H021 Motor constant R2, 1st motor Range is 0.000 to 65.53, 0.000 to 9.999 10.00 to 65.53 ✘✘ According to inverter rating Ohm >H021 AUX H221 Motor constant R2, 2nd motor Range is 0.000 to 65.53, 0.000 to 9.999 10.00 to 65.53 ✘✘ According to inverter rating Ohm >H221 2AUX H022 Motor constant L, 1st motor Range is 0.00 - 655.3 mH, 0.00 to 99.99 100.0 - 655.3 ✘✘ According to inverter rating mH >H022 AUX L 005.12mH H222 Motor constant L, 2nd motor Range is 0.00 - 655.3 mH, 0.00 to 99.99 100.0 - 655.3 ✘✘ According to inverter rating mH >H222 2AUX L 005.12mH H023 Motor constant I0, 1st motor Range is 0.00 to 655.3 A 0.00 to 99.99 100.0 - 655.3 ✘✘ According to inverter rating A >H023 AUX I0 008.02A H223 Motor constant I0, 2nd motor Range is 0.00 to 655.3 A, 0.00 to 99.99 100.0 - 655.3 ✘✘ According to inverter rating A >H223 2AUX I0 008.02A H024 Motor Constant J, 1st motor Ratio (unit-less), range is 1.0 to 1000 ✘✘ According to inverter rating — >H024 AUX J 000.055 R1 R1 R2 R2 1.590 00100 00.489ohm 2AUX 00.000ohm 00.355ohm 00.355ohm Configuring Drive Parameters H203 Motor capacity, 2nd setting 3–64 “H” Group: Motor Constants Functions “H” Function Configuring Drive Parameters Func. Code Name Description Run Mode Edit Lo Hi Defaults –FE (CE) –FU (UL) –FR (Jpn) Units SRW Display — >H224 2AUX J 000.055 H224 Motor constant J, 2nd motor Ratio (unit-less), range is 1.0 to 1000 ✘✘ According to inverter rating H030 Auto-tuned motor constant R1, 1st motor Auto-tuning data ✘✘ According to inverter rating Ohm >H030 AUX H230 Auto-tuned motor constant R1, 2nd motor Auto-tuning data ✘✘ According to inverter rating Ohm >H230 2AUX H031 Auto-tuned motor constant R2, 1st motor Auto-tuning data ✘✘ According to inverter rating Ohm >H031 AUX H231 Auto-tuned motor constant R2, 2nd motor Auto-tuning data ✘✘ According to inverter rating Ohm >H231 2AUX H032 Auto-tuned motor constant L, 1st motor Auto-tuning data ✘✘ According to inverter rating mH >H032 AUX A-L 005.12mH H232 Auto-tuned motor constant L, 2nd motor Auto-tuning data ✘✘ According to inverter rating mH >H232 2AUX A-L 005.12mH H033 Auto-tuned motor constant I0, 1st motor Auto-tuning data ✘✘ According to inverter rating A >H033 AUX A-I0 008.02A H233 Auto-tuned motor constant I0, 2nd motor Auto-tuning data ✘✘ According to inverter rating A >H233 2AUX A-I0 008.02A H034 Auto-tuned motor constant J, 1st motor Auto-tuning data ✘✘ According to inverter rating — >H034 AUX A-J 0000.055 H234 Auto constant J, 2nd motor Auto-tuning data ✘✘ According to inverter rating — >H234 2AUX A-J 0000.055 H050 PI proportional gain for 1st motor Range is 0.0 to 99.9 / 100.0 to 999.9 / 1000% ✔✔ 100 100 100 % >H050 AUX KSP 0100.0% H250 PI proportional gain for 2nd motor Range is 0.0 to 99.9 / 100.0 to 999.9 / 1000% ✔✔ 100 100 100 % >H250 2AUX KSP 0100.0% H051 PI integral gain for 1st motor Range is 0.0 to 99.9 / 100.0 to 999.9 / 1000% ✔✔ 100 100 100 % >H051 AUX KSI 0100.0% H251 PI integral gain for 2nd motor Range is 0.0 to 99.9 / 100.0 to 999.9 / 1000% ✔✔ 100 100 100 % >H251 2AUX KSI 0100.0% H052 P proportional gain setting for 1st motor Range is 0.00 to 10.00 ✔✔ 1.00 1.00 1.00 — >H052 AUX KSPP 001.00 H252 P proportional gain setting for 2nd motor Range is 0.00 to 10.00 ✔✔ 1.00 1.00 1.00 — >H252 2AUX KSPP 001.00 H060 0Hz SLV limit for 1st motor Range is 0.0 to 100.0% ✔✔ 100. 100. 100. % >H060 AUX 0SLV-LMT 100.0% H260 0Hz SLV limit for 2nd motor Range is 0 to 100.0% ✔✔ 100. 100. 100. % >H260 2AUX 0SLV-LMT 100.0% H070 Terminal selection PI Range is 0 to 99.9 / 100.0 to proportional gain setting 999.9 / 1000% ✔✔ 100.0 100.0 100.0 % >H070 AUX CH-KSP 0100.0% H071 Terminal selection PI integral gain setting ✔✔ 100.0 100.0 100.0 % >H071 AUX CH-KSI 0100.0% ✔✔ 1.00 — >H072 AUX CH-KSPP 001.00 Range is 0 to 99.9 / 100.0 to 999.9 / 1000% H072 Terminal selection P Range is 0.00 to 10.00 proportional gain setting 1.00 1.00 A-R1 A-R1 A-R2 A-R2 00.489ohm 00.489ohm 00.355ohm 00.355ohm SJ300 Inverter 3–65 “P” Group: Expansion Card Functions The two (optional) expansion cards for the SJ300 have associated configuration data. The following table defines the functions and their value ranges. Please refer to the expansion card manual for more details. “P” Function Func. Code Name Description Run Mode Edit Defaults Lo Hi –FE (CE) –FU (UL) –FR (Jpn) SRW Display Units Operation mode on expansion card 1 error Two option codes: 00 Trip (stop motor) 01 Continuous operation ✘✔ 00 00 00 — >P001 OPTION1 SELECT TRP P002 Operation mode on expansion card 2 error Two option codes: 00 Trip (stop motor) 01 Continuous operation ✘✔ 00 00 00 — >P002 OPTION2 SELECT TRP P010 Feedback option enable Two option codes: 00 Disable 01 Enable ✘✘ 00 00 00 — >P010 FEEDBACK SELECT OFF P011 Encoder pulse-perRange is 128 to 65000 revolution (PPR) setting pulses per revolution ✘✘ P012 Control pulse setting ✘✘ 00 00 00 — >P012 FEEDBACK CONTROL ASR P013 Pulse input mode setting Pulse input mode setting. Three option codes: 00 quadrature 01 count and direction 02 separate forward and reverse pulse trains ✘✘ 00 00 00 — >P013 FEEDBACK PULSE MD0 P014 Home search stop position setting Range is 0 to 4095 pulses ✘✔ 0. 0. 0. — >P014 FEEDBACK POS 0000pls P015 Home search speed setting Range is 0.00 to 99.99 / 100.0 to 120.0Hz ✘✔ 5.00 5.00 5.00 Hz >P015 FEEDBACK FC 005.00Hz P016 Home search direction setting Two option codes: 00 Forward 01 Reverse ✘✘ 00 00 00 — >P016 FEEDBACK TURN FW P017 Home search completion range setting Range is 0 to 10,000 pulses ✘✔ 5 5 5 P018 Home search completion delay time setting Range is 0.00 to 9.99 seconds ✘✔ 0.00 0.00 0.00 sec. >P018 FEEDBACK TW 000.00s P019 Electronic gear set position selection Two option codes: 00 Position feedback side 01 Position command side ✘✔ 00 00 00 — >P019 FEEDBACK EGRP FB P020 Electronic gear ratio numerator setting Range is 1 to 9999 ✘✔ 1. 1. 1. — >P020 FEEDBACK EGR-N 00001 P021 Electronic gear ratio denominator setting Range is 1 to 9999 ✘✔ 1. 1. 1. — >P021 FEEDBACK EGR-D 00001 Selects between automatic speed regulation (ASR) and automatic position regulation (APR) modes. Two option codes: 00 ASR mode 01 APR mode 1024 1024 1024 pulse >P011 FEEDBACK ENC-P 01024pls pulse >P017 FEEDBACK L 00005pls Configuring Drive Parameters P001 3–66 “P” Group: Expansion Card Functions “P” Function Configuring Drive Parameters Func. Code Name Description Run Mode Edit Defaults Lo Hi –FE (CE) –FU (UL) –FR (Jpn) Units SRW Display P022 Feed-forward gain setting Range is 0.00 top 99.99 / 100.0 ✘✔ 0.00 0.00 0.00 — >P022 FEEDBACK FFWG 000.00 P023 Position loop gain setting Range is 0.00 to 99.99 / 100.0 ✘✔ 0.50 0.50 0.50 — >P023 FEEDBACK G 000.50 P025 Temperature compensa- Allows for motor-mounted tion thermistor enable thermistor to calibrate output to motor temperature Two option codes: 00 Disable 01 Enable ✘✔ 00 00 00 — >P025 FEEDBACK R2-ADJ OFF P026 Over-speed error detection level setting Range is 0.0 to 150.0% ✘✔ 135.0 135.0 135.0 % >P026 FEEDBACK 0SPD 135.0% P027 Speed deviation error detection level setting Range is 0.00 to 99.99 / 120Hz ✘✔ 7.50 7.50 7.50 — >P027 FEEDBACK NER 007.50Hz P031 Accel/decel time input selection Three options: 00 Inverter 01 Expansion card 1 02 Expansion card 2 ✘✘ 00 00 00 — >P031 ACC/DEC SELECT REM P032 Positioning command input selection Three options: 00 Inverter 01 Expansion card 1 02 Expansion card 2 ✘✔ 00 00 00 — >P032 P-SET SELECT P044 DeviceNet comm watchdog timer Range is 0.00 99.99 seconds ✘✘ 1.00 1.00 1.00 — >P044 DEVICENET TIMER 01.00s P045 Inverter action on DeviceNet comm error Five options: 00 Trip 01 Decelerate and trip 02 Hold last speed 03 Free run stop 04 Decelerate and stop ✘✘ 01 01 01 — >P045 DEVICENET T-OUT FTP P046 DeviceNet polled I/O: Output instance number Three settings: 20, 21, 100 ✘✘ 21 21 21 — >P046 DEVICENET O-AS-INS 021 P047 DeviceNet polled I/O: Input instance number Three settings: 70, 71, 101 ✘✘ 71 71 71 — >P047 DEVICENET O-AS-INS 071 P048 Inverter action on DeviceNet idle mode Five options: 00 Trip 01 Decelerate and trip 02 Hold last speed 03 Free run stop 04 Decelerate and stop ✘✘ 01 01 01 — >P048 DEVICENET IDLE FTP P049 DeviceNet motor poles setting for RPM Range is 00 to 38 (even numbers only) ✘✘ 0 0 0 REM poles >P049 DEVICENET P 00P NOTE: Parameters P044 to P049 are available only in inverters with manufacturing code x8K xxxxxx xxxxx or later. The manufacturing code is printed on the product specifications labels, located on the front and side of the inverter housing. SJ300 Inverter 3–67 “U” Group: User-selectable Menu Functions The user-selectable menu functions allow you to configure (select) any twelve of the other functions in the inverter and place them together in a convenient list. This feature provides quick access for the most-used functions needed for your application. Each U Group function can serve as a pointer to any of the other parameters. You do not have to use the Store key to retain each association; just scroll to the desired standard parameter for each U Group function and leave it. The setting can point to a monitor-only parameter (such as D001), or point to editable parameters (such as A001). In the case of pointing to an editable functions, you use the Up/Down keys to change the value and the Store key to accept the change into memory—the same procedure as a normal parameter edit. “U” Function Func. Code Run Mode Edit Defaults Units SRW Display –FU (UL) –FR (Jpn) U001 ✘✔ no no no — >U001 USER 1 no U002 ✘✔ no no no — >U002 USER 2 no U003 ✘✔ no no no — >U003 USER 3 no U004 ✘✔ no no no — >U004 USER 4 no U005 ✘✔ no no no — >U005 USER 5 no ✘✔ no no no — >U006 USER 6 no ✘✔ no no no — >U007 USER 7 no U008 ✘✔ no no no — >U008 USER 8 no U009 ✘✔ no no no — >U009 USER 9 no U010 ✘✔ no no no — >U010 USER 10 no U011 ✘✔ no no no — >U011 USER 11 no U012 ✘✔ no no no — >U012 USER 12 no Description U006 U007 User-selected function “no” (disabled), or any of the functions D001 to P049 TIP: Function B037 selects which parameter groups are displayed. If you want to limit the displayed parameters to only the U Group functions, set B037=02. Configuring Drive Parameters Lo Hi –FE (CE) Name 3–68 Programming Error Codes Programming Error Codes The SJ300 inverter operator keypad displays a special code (begins with the character) to indicate a programming error. Programming errors exist when one parameter conflicts with the meaningful range permitted by related parameter(s). Note that particular real-time frequency (speed) input levels can cause a conflict in some situations. After a conflict exists, the error code will appear on the display, or you can view it later with D090 in Monitor Mode. Also, the PGM LED on the display will flash ON/OFF when programming. These indications are automatically cleared when the parameter is corrected to the allowed range. Configuring Drive Parameters Programming Error Code Parameter out of bounds Code Description Boundary defined by... <, > Code Description A004 / A204 / A304 Maximum frequency; 1st, 2nd, 3rd motor 001 201 A061 / A261 Frequency upper limit setting; 1st, 2nd motor > 002 202 A062 / A262 Frequency lower limit setting; 1st, 2nd motor > A003 / A203 / A303 Base frequency setting; 1st, 2nd, 3rd motor > F001, A020 / A220 / A320 Output frequency setting, Multi-speed freq. setting; 1st, 2nd, 3rd motor > 006 206 306 A021 to A035 Multi-speed freq. settings > 012 212 A062 / A262 Frequency lower limit setting; 1st, 2nd motor > F001, A020 / A220 Output frequency setting, Multi-speed freq. setting; 1st, 2nd motor > 016 216 A021 to A035 Multi-speed freq. settings > 021 221 A061 / A261 Frequency upper limit setting; 1st, 2nd motor < F001, A020 / A220 Output frequency setting, Multi-speed freq. setting; 1st, 2nd motor < 031 231 A061 / A261 Frequency upper limit setting; 1st, 2nd motor < 032 232 A062 / A262 Frequency lower limit setting; 1st, 2nd motor < F001, A020 / A220 / A320 Output frequency setting, Multi-speed freq. setting; 1st, 2nd, 3rd motor < 036 A021 to A035 Multi-speed freq. settings < 037 A038 Jog frequency setting < F001, A020 / A220 / A320 Output frequency setting, Multi-speed freq. setting; 1st, 2nd, 3rd motor >f-x,f-x, Code Description B112 Free-setting V/f frequency (7) A061 / A261 Frequency upper limit setting; 1st, 2nd motor > 092 292 A062 / A262 Frequency lower limit setting; 1st, 2nd motor > F001, A020 / A220 Output frequency setting, Multi-speed freq. setting; 1st, 2nd motor > A021 to A035 Multi-speed freq. settings > B100, B102, B104, B106, B108, B110 Free V/f frequency > B102, B104, B106, B108, B110 Free V/f frequency > B100 Free-setting V/f frequency (1) B100 Free V/f frequency < B102 Free-setting V/f frequency (2) B104, B106, B108, B110 Free V/f frequency > B100, B102 Free V/f frequency < B104 Free-setting V/f frequency (3) B106, B108, B110 Free V/f frequency > B100, B102, B104 Free V/f frequency < B106 Free-setting V/f frequency (4) B108, B110 Free V/f frequency > B100, B102, B104, B106 Free V/f frequency < B108 Free-setting V/f frequency (5) B110 Free V/f frequency > B100, B102, B104, B106, B108 Free V/f frequency < B110 Free-setting V/f frequency (6) B017, B019 Free-setting electronic thermal frequency < B015 Free-setting, electronic thermal frequency (1) B015 Free-setting electronic thermal frequency > B017 Free-setting, electronic thermal frequency (2) B019 Free-setting electronic thermal frequency < B015, B017 Free-setting electronic thermal frequency > B019 Free-setting, electronic thermal frequency (3) 096 110 120 NOTE: Set frequency (speed) values are not permitted to be inside the jump frequency ranges, if defined. When a frequency reference value from a real-time source (such as keypad potentiometer or analog input) are inside a jump frequency range, the actual speed is automatically forced to equal the lowest point of the jump range. Configuring Drive Parameters 091 291 095 295 3–69 Operations and Monitoring In This Chapter.... 4 page — Introduction ....................................................................................... 2 — Optional Controlled Decel and Alarm at Power Loss........................ 4 — Connecting to PLCs and Other Devices ........................................... 7 — Using Intelligent Input Terminals ..................................................... 11 — Using Intelligent Output Terminals .................................................. 42 — Analog Input Operation................................................................... 59 — Analog Output Operation ................................................................ 62 — Setting Motor Constants for Vector Control .................................... 65 — PID Loop Operation ........................................................................ 71 — Configuring the Inverter for Multiple Motors.................................... 72 4–2 Introduction Introduction The previous material in Chapter 3 gave a reference listing of all the programmable functions of the inverter. We suggest that you first scan through the listing of inverter functions to gain a general familiarity. This chapter will build on that knowledge in the following ways: 1. Related functions – Some parameters interact with or depend on the settings in other functions. This chapter lists “required settings” for a programmable function to serve as a cross-reference and an aid in showing how functions interact. 2. Intelligent terminals – Some functions rely on an input signal from control logic terminals or generate output signals in other cases. 3. Electrical interfaces – This chapter shows how to make connections between the inverter and other electrical devices. 4. Auto-tuning – The SJ300 inverter has the ability to run a calibration procedure in which it takes measurements of the motor’s electrical characteristics. This chapter shows how to run the auto-tuning procedure to help the inverter run the motor more smoothly and efficiently. 5. PID Loop Operation – The SJ300 has a built-in PID loop that calculates the optimal inverter output frequency to control an external process. This chapter shows the parameters and input/output terminals associated with PID loop operation. Operations and Monitoring 6. Multiple motors – A single SJ300 inverter may be used with two or more motors in some types of applications. This chapter shows the electrical connections and inverter parameters involved in multiple-motor applications. The topics in this chapter can help you decide the features that are important to your application, and how to use them. The basic installation covered in Chapter 2 concluded with the powerup test and running the motor. Now, this chapter starts from that point and shows how to make the inverter part of a larger control or automation system. Cautions for Operating Procedures Before continuing, please read the following Caution messages. CAUTION: The heat sink fins will have a high temperature. Be careful not to touch them. Otherwise, there is the danger of getting burned. CAUTION: The operation of the inverter can be easily changed from low speed to high speed. Be sure check the capability and limitations of the motor and machine before operating the inverter. Otherwise, it may cause injury to personnel. CAUTION: If you operate a motor at a frequency higher than the inverter standard default setting (50Hz/60Hz), be sure to check the motor and machine specifications with the respective manufacturer. Only operate the motor at elevated frequencies after getting their approval. Otherwise, there is the danger of equipment damage. SJ300 Inverter Warnings for Operating Procedures 4–3 Before continuing, please read the following Warning messages. WARNING: Be sure to turn ON the input power supply only after closing the front case. While the inverter is energized, be sure not to open the front case. Otherwise, there is the danger of electric shock. WARNING: Be sure not to operate electrical equipment with wet hands. Otherwise, there is the danger of electric shock. WARNING: While the inverter is energized, be sure not to touch the inverter terminals even when the motor is stopped. Otherwise, there is the danger of electric shock. WARNING: If the Retry Mode is selected, the motor may suddenly restart after a trip stop. Be sure to stop the inverter before approaching the machine (be sure to design the machine so that safety for personnel is secure even if it restarts.) Otherwise, it may cause injury to personnel. WARNING: If the power supply is cut OFF for a short period of time, the inverter may restart operation after the power supply recovers if the Run command is active. If a restart may pose danger to personnel, so be sure to use a lock-out circuit so that it will not restart after power recovery. Otherwise, it may cause injury to personnel. WARNING: During a trip event, if the alarm reset is applied and the Run command is present, the inverter will automatically restart. Be sure to apply the alarm reset only after verifying the Run command is OFF. Otherwise, it may cause injury to personnel. WARNING: Be sure not to touch the inside of the energized inverter or to put any conductive object into it. Otherwise, there is a danger of electric shock and/or fire. WARNING: If power is turned ON when the Run command is already active, the motor will automatically start and injury may result. Before turning ON the power, confirm that the RUN command is not present. WARNING: When the Stop key function is disabled, pressing the Stop key does not stop the inverter, nor will it reset a trip alarm. WARNING: Be sure to provide a separate, hard-wired emergency stop switch when the application warrants it. Operations and Monitoring WARNING: The Stop Key is effective only when the Stop function is enabled. Be sure to enable the Stop Key separately from the emergency stop. Otherwise, it may cause injury to personnel. 4–4 Optional Controlled Decel and Alarm at Power Loss Optional Controlled Decel and Alarm at Power Loss With the default SJ300 inverter configuration, a sudden power loss will cause the inverter to shut down immediately. If running at the time, the motor and load will coast to a stop. And without power, the inverter’s alarm output will not activate. This default performance may be fine for applications with loads such as fans and pumps. However, some loads may require controlled decelerations upon power loss, or you may want an alarm signal upon power loss. This section describes how to harness regenerative energy so that the motor/load actually powers the inverter long enough to control a final deceleration and power the alarm output. The diagram below shows the default configuration. Chapter 2 covered wiring the power source to the inverter input and the inverter output to the motor. By default, the inverter’s internal control circuit gets its power from two phases (R and T) from the input. The user-accessible 2-wire jumper (R–R0 and T–T0) connects input power to the control circuit. Power source, 3-phase L1 R L2 S L3 T J51 Ferrite filter Operations and Monitoring SJ300 Converter Rectifier Inverter – T + U T1 V T2 W T3 PD R0 RB Control circuit Motor P R T0 2-wire jumper DC bus + – To optional braking resistor / braking unit N AL1 AL0 AL2 To external alarm circuit or interface To provide power to the control circuit after input power loss, you must change the control circuit wiring as shown below (steps provided on following page). Power source, 3-phase L1 R L2 S L3 T J51 SJ300 Converter DC bus + U Rectifier Inverter – T V + R P PD RB 2-wire jumper, 20AWG Ferrite filter R0 T0 Motor W – Control circuit N To optional braking resistor / braking unit AL1 AL0 AL2 To external alarm circuit or interface SJ300 Inverter 4–5 Follow the steps to implement the wiring change shown in the previous diagram. 1. Remove the 2-wire jumper J51 (terminals [R0] and [T0] to connector J51). 2. Procure several inches of multi-strand 20 AWG (0.5mm2) or slightly heavier wire. 3. Connect a wire to terminal [R0] that is long enough to connect to terminal [P] (do not connect to [P] yet). 4. Connect a wire to terminal [T0] that is long enough to connect to terminal [N] (do not connect to [N] yet). 5. Remove the ferrite filter from the original jumper wire and then slide it onto the new wires connecting to terminals [R0] and [T0]. (Be sure to save the original jumper in a safe place.) 6. Connect the wire from [R0] to [P], and connect the wire from [T0] to [N] as shown. More information on power loss related alarm functions, see “Instantaneous Power Failure / Under-voltage Signal” on page 4–51. The following table lists the functions related to the controlled deceleration at power loss feature. After making the wiring change, use function B050 to enable the feature. Use B051 to determine the point at which a decaying DC bus voltage will trigger the controlled deceleration. Use parameter B054 to specify an initial step-wise deceleration at power loss, and B053 to specify the duration of the linear deceleration. Note that this feature also affects the output signals that indicate instantaneous power fail and under-voltage conditions (see “Instantaneous Power Failure / Under-voltage Signal” on page 4–51). Func. Code Name Description Range Controlled deceleration and stop on power loss Allows inverter control using regenerative energy to decelerate after loss of input power (requires jumper change) Two option codes: 00Disable 01Enable B051 DC bus voltage trigger level during power loss Sets trigger for controlled deceleration and stop on power loss function 0.0 to 1000.V B052 Over-voltage threshold during power loss Sets over-voltage threshold for controlled deceleration function 0.0 to 1000.V B053 Deceleration time setting during power loss Deceleration time inverter uses only at power loss 0.01 to 99.99 sec. / 100.0 to 999.9 sec. / 1000 to 3600 sec. B054 Initial output frequency decrease during power loss Sets the initial decrease in output frequency upon power loss 0.00 to 10.00 Hz Operations and Monitoring B050 4–6 Optional Controlled Decel and Alarm at Power Loss The timing diagram below shows a power loss scenario and the related parameter settings. During the controlled deceleration the inverter itself acts as a load to decelerate the motor. With either a high-inertia load or a short deceleration time (or both), it is possible that the inverter impedance will not be low enough to continue linear deceleration and avoid an over-voltage condition on the DC bus. Use parameter B052 to specify a threshold for the over-voltage. In this case, the inverter pauses deceleration (runs at constant speed). When the DC bus decays again below the threshold, linear deceleration resumes. The pause/resume process will repeat as necessary until the DC bus energy is depleted (under-voltage condition occurs). DC bus (V) B052 B051 Under-voltage level 0 Output Frequency t B054 Operations and Monitoring B053 0 t NOTE: (1) Be sure to set the over-voltage threshold greater than the DC bus voltage trigger level (B052 > B051) for proper operation. (2) Once the power loss deceleration function starts, it will complete and stop the motor even if input power is restored. In that case, it automatically enables the Run mode again. 4–7 SJ300 Inverter Connecting to PLCs and Other Devices Hitachi inverters (drives) are useful in many types of applications. During installation, the inverter keypad (or other programming device) will facilitate the initial configuration. After installation, the inverter will generally receive its control commands through the control logic terminals or serial interface from another controlling device. In a simple application such as single-conveyor speed control, a Run/Stop switch and potentiometer will give the operator all the required control. In a sophisticated application, you may have a programmable logic controller (PLC) as the system controller with several connections to the inverter. It is not possible to cover all the possible types of application in this manual. It will be necessary for you to know the electrical characteristics of the devices you want to connect to the inverter. Then, this section and the following sections on I/O terminal functions can help you quickly and safely connect those devices to the inverter. CAUTION: It is possible to damage the inverter or other devices if your application exceeds the maximum current or voltage characteristics of a connection point. Other device SJ300 Inverter Signal Input circuit Return Output circuit Return Output circuit Signal Input circuit PLC In order to avoid equipment damage and get your application running smoothly, we recommend drawing a schematic of each connection between the inverter and the other device. Include the internal components of each device in the schematic, so that it makes a complete circuit loop. Inverter Jumper P24 PLC 24VDC Common + – CM1 1 2 3 Input circuits 4 After making the schematic, then: 1. Verify that the current and voltage for each connection is within the operating limits of each device. 2. Make sure that the logic sense (active high or active low) of any ON/OFF connection is correct. 5 6 7 8 3. Verify inputs are configured correctly (sink/source) to interface to interface to any external devices (PLCs, etc.). 4. Check the zero and span (curve end points) for analog connections, and be sure the scale factor from input to output is correct. 5. Understand what will happen at the system level if any particular device suddenly loses power, or powers up after other devices. Operations and Monitoring The connections between the inverter and other devices rely on the electrical input/output characteristics at both ends of each connection, shown in the diagram to the right. The inverter can accept either sourcing or sinking type inputs from an external device (such as a PLC). A terminal jumper configures the input type, connecting the input circuit common to the supply (+) or (–). Detailed wiring examples are in “Using Intelligent Input Terminals” on page 4– 11. This chapter shows the inverter’s internal electrical component(s) at each I/O terminal and how to interface them with external circuits. 4–8 Connecting to PLCs and Other Devices Example Wiring Diagram The schematic diagram below provides a general example of logic connector wiring, in addition to basic power and motor wiring covered in Chapter 2. The goal of this chapter is to help you determine the proper connections for the various terminals shown below for your specific application needs. SJ300 Converter L1 Power source, 3-phase R L2 S L3 T 2-wire jumper J51 Rectifier + T0 Default jumper position for –xFU/–xFR models (sourcing type inputs) P24 Default jumper position for –xFE models (sinking type inputs) T1 V T2 W T3 PD Control circuit +– RB – Braking resistor (optional) Braking unit (optional) AL1 PLC AL0 CM1 AL2 Intelligent relay output (alarm function default) 15 14 8 13 Input circuits 12 Intelligent inputs, 8 terminals Motor N 24VDC FW Reverse U P Output circuits Forward Operations and Monitoring – T R R0 Ferrite filter Inverter DC bus + 3 Intelligent outputs, 5 terminals, open-collector 11 2 CM2 1 Expansion Card #1 (optional) CM1 TH Thermistor FM output monitor + – + – Expansion Card #2 (optional) FM +10VDC reference 0 – 10VDC Signals for expanded features, including encoder feedback, digital I/O, and DeviceNet networking H O -10 / 0 / +10 VDC O2 4 – 20mA OI 10kΩ + – 10kΩ +10VDC reference 250Ω Analog GND NOTE: For the wiring of intelligent I/O and analog inputs, be sure to use twisted pair / shielded cable. Attach the shield wire for each signal to its respective common terminal at the inverter end only. L SP AM output monitor AMI output monitor AM 100Ω SN Send/ receive RP AMI SN Jumper for termination RS-485 serial communications SJ300 Inverter 4–9 Specifications of The control logic connector board is removable for wiring convenience, as shown below (first, Control and Logic remove two retaining screws). The small connector to the left is for serial communications. Connections Retaining screw locations H O2 AM FM TH FW 8 CM1 5 SP SN RP SN L Serial communications O OI AMI P24 PLC CM1 7 Analog inputs Analog outputs Power 6 1 14 13 11 AL1 3 4 2 15 CM2 12 AL0 AL2 Logic inputs Logic outputs Alarm relay Specifications for the logic connection terminals are in the following table: Terminal Name Description Ratings and Notes +24V power for inputs 24VDC supply, 100 mA max. [CM1] +24V common Common for 24V supply, [FW], [TH], inputs [1] to [8], and [FM]. (Note: Do not ground) [PLC] Common for logic inputs Common for input terminals [1] to [8], jumper to CM1 for sinking, jumper to P24 for sourcing [CM2] Common for logic outputs Common for output terminals [11] to [15] [1], [2], [3], [4], [5], [6], [7], [8] Intelligent (programmable) discrete logic inputs 27VDC max. (use [P24] or an external supply referenced to terminal [CM1]), 4.7kΩ input impedance Forward/stop command 27VDC max. (use [P24] or an external supply referenced to terminal [CM1]), 4.7kΩ input impedance Intelligent (programmable) discrete logic outputs Open collector type, 50mA max. ON state current, 27 VDC maximum OFF state voltage [TH] Thermistor input Reference to [CM1], min. thermistor power 100mW [FM] PWM output 0 to 10VDC, 1.2 mA max., 50% duty cycle [AM] Voltage analog output 0 to 10VDC, 2 mA max. [AMI] Current analog output 4-20 mA, nominal load impedance 250Ω [FW] [11], [12], [13], [14], [15] [L] Common for analog inputs Sum of [OI], [O], and [H] currents (return) [OI] Analog input, current 4 to 19.6 mA range, 20 mA nominal [O] Analog input, voltage 0 to 9.6 VDC range, 10VDC nominal, 12VDC max., input impedance 10 kΩ [H] +10V analog reference 10VDC nominal, 10 mA max. [AL0] Relay common contact [AL1] Relay contact, normally closed during RUN [AL2] Relay contact, normally open during RUN Contacts AL0–AL1, maximum loads: 250VAC, 2A; 30VDC, 8A resistive load 250VAC, 0.2A; 30VDC, 0.6A inductive load Contacts AL0–AL2, maximum loads: 250VAC, 1A; 30VDC 1A max. resistive load 250VAC, 0.2A; 30VDC, 0.2A max. inductive load Min. loads: 100 VAC, 10mA; 5VDC, 100mA Operations and Monitoring [P24] 4–10 Connecting to PLCs and Other Devices Terminal Listing Use the following table to locate pages for intelligent input and output material in this chapter. Operations and Monitoring Intelligent INPUTS Symbol Code Name Intelligent OUTPUTS Page Symbol Code Name Page RV 01 Reverse Run/Stop 4–12 RUN 00 Run signal 4–43 CF1 02 Multi-speed select, Bit 0 (LSB) 4–13 FA1 01 4–44 CF2 03 Multi-speed select, Bit 1 4–13 Freq. arrival type 1 – constant speed CF3 04 Multi-speed select, Bit 2 4–13 FA2 02 4–44 CF4 05 Multi-speed select, Bit 3 (LSB) 4–13 Freq. arrival type 2 – over-frequency JG 06 Jogging 4–16 OL 03 Overload advance notice signal 4–46 DB 07 External signal for DC injection braking 4–17 OD 04 Output deviation for PID control 4–47 AL 05 Alarm signal 4–48 SET 08 Set (select) second motor data 4–18 FA3 06 Freq. arrival type 3 – at freq. 4–44 2CH 09 2-stage accel and decel 4–19 OTQ 07 Over-torque signal 4–50 FRS 11 Free-run stop 4–20 IP 08 Instantaneous power failure signal 4–51 EXT 12 External trip 4–21 UV 09 Under-voltage signal 4–51 USP 13 Unattended start protection 4–22 TRQ 10 In torque limit signal 4–54 CS 14 Commercial power source 4–23 RNT 11 Run time over 4–54 SFT 15 Software lock 4–25 ONT 12 Power-ON time over 4–54 AT 16 Analog input voltage/current sel. 4–26 THM 13 Thermal alarm signal 4–55 SET3 17 Set (select) 3rd motor data 4–18 BRK 19 Brake release signal 4–58 RS 18 Reset inverter 4–27 BER 20 Brake error signal 4–58 STA 20 Start (3-wire interface) 4–29 ZS 21 Zero speed detect 4–58 STP 21 Stop (3-wire interface) 4–29 DSE 22 Speed deviation maximum 4–58 F/R 22 FW, RV (3-wire interface) 4–29 POK 23 Positioning completion 4–58 PID 23 PID ON/OFF 4–30 FA4 24 Freq. arrival type 4 – over-frequency (2) 4–44 FA5 25 Freq. arrival type 5 – at frequency (2) 4–44 OL2 26 Overload advance notice signal (2) 4–46 PIDC 24 PID Reset 4–30 CAS 26 Control gain setting 4–31 UP 27 Remote control Up func. 4–33 DWN 28 Remote control Down func. 4–33 UDC 29 Remote control data clearing 4–33 31 Operator control OPE SF1–7 OLR 32–38 Multi-speed bits 1 to 7 39 4–34 4–13 Overload restriction 4–35 TL 40 Torque limit enable 4–37 TRQ1 41 Torque limit select, bit 1 (LSB) 4–37 TRQ2 42 Torque limit select, bit 2 (MSB) 4–37 PPI 43 P / PI mode selection 4–31 BOK 44 Brake confirmation signal 4–39 ORT 45 Orientation (home search) 4–41 LAC 46 LAC: LAD cancel 4–41 PCLR 47 Position deviation reset 4–41 STAT 48 Pulse train position cmd enable 4–41 4–11 SJ300 Inverter Using Intelligent Input Terminals Intelligent terminals [1], [2], [3], [4], [5], [6], [7], and [8] are identical, programmable inputs for general use. The input circuits can use the inverter’s internal (isolated) +24V field supply (P24) to power the inputs. The input circuits connect internally to [PLC] as a common point. To use the internal supply to power the inputs, use the jumper as shown. Remove the jumper to use an external supply, or to interface to a PLC system (or other) that has solid state outputs. If you use an external supply or PLC system, its power return must connect to the [PLC] terminal on the inverter to complete the input circuit. Input Wiring Examples The following four input configurations are available to interface the inverter inputs to switches or the outputs of another system, such as a PLC. Sinking inputs, internal supply +– SJ300 inverter 24VDC common P24 PLC CM1 Input circuits 8 7 6 5 4 3 2 1 2 1 2 1 Jumpered for sinking inputs (default for –xFE models) +– SJ300 inverter 24VDC common P24 PLC CM1 Input circuits 8 7 6 5 4 3 Jumpered for sourcing inputs (default for –xFU/–xFR models) Sinking inputs, external supply +– SJ300 inverter 24VDC common P24 Sourcing inputs, external supply CM1 8 7 +– External power supply 5 4 3 SJ300 inverter 24VDC common P24 6 –+ External power supply PLC Input circuits PLC + – CM1 Input circuits 8 7 6 5 4 3 2 1 Operations and Monitoring Sourcing inputs, internal supply 4–12 Using Intelligent Input Terminals Wiring Diagram Conventions The input wiring diagrams in this chapter are examples only. Default and non-default input terminal assignments are noted throughout; your particular assignments may be different. The wiring diagrams show the –xFU/–xFR model default [P24]–[PLC] jumper position (U.S./Jpn versions), as shown below on the left. The common (return) for inputs is [CM1] in this case. The diagram on the right shows the default jumper position and example input wiring for –xFE models (Europe version). For this case, the common (return) for inputs is [P24]. Be sure the jumper position and return terminal used match your application wiring needs. –xFU/–xFR models (U.S./Jpn versions): –xFE models (Europe version): FW RV TH FW 5 P24 PLC CM1 FW RV 4 3 2 TH FW 5 1 P24 PLC CM1 Default jumper position [P24]–[PLC] and wiring example (used throughout this chapter) 4 Operations and Monitoring 2 1 Default jumper position [PLC]–[CM1] and wiring example return return Forward Run/ Stop and Reverse Run/Stop Commands 3 When you input the Run command via the dedicated terminal [FW], the inverter executes the Forward Run command (high) or Stop command (low). When you input the Run command via the programmable terminal [RV], the inverter executes the Reverse Run command (high) or Stop command (low). Opt. Code Symbol — FW Function Name Forward Run/Stop State ON Description Inverter is in Run Mode, motor runs forward OFF Inverter is in Stop Mode, motor stops 01 RV Reverse Run/Stop ON Inverter is in Run Mode, motor runs reverse OFF Inverter is in Stop Mode, motor stops Valid for inputs: C001, C002, C003, C004, C005, C006, C007, C008 Required settings: A002 = 01 Notes: • When the Forward Run and Reverse Run commands are active at the same time, the inverter enters the Stop Mode. • When a terminal associated with either [FW] or [RV] function is configured for normally closed, the motor starts rotation when that terminal is disconnected or otherwise has no input voltage. Example: (Default input configuration shown—see page 3–47. Jumper position shown is for –xFU/-xFR models; for –xFE models, see examples above.) FW RV TH FW 8 CM1 5 P24 PLC CM1 7 6 3 4 1 2 See I/O specs on page 4–9. NOTE: The parameter F004, Keypad Run Key Routing, determines whether the single Run key issues a Run FWD command or Run REV command. However, it has no effect on the [FW] and [RV] input terminal operation. WARNING: If the power is turned ON and the Run command is already active, the motor starts rotation and is dangerous! Before turning power ON, confirm that the external Run command is not active. 4–13 SJ300 Inverter Multi-Speed Select The inverter can store up to 16 different fixed target frequencies (speeds) in parameters A020 to A035. Binary inputs select the speed through four of the intelligent terminals configured as binary-encoded inputs CF1 to CF4 per the table. These can be any of the eight inputs, and in any order. You can use fewer inputs if you need eight or fewer speeds. Multispeed Input Function CF4 CF3 CF2 CF1 Speed 0 0 0 0 0 Speed 1 0 0 0 1 Speed 2 0 0 1 Speed 3 0 0 Speed 4 0 Speed 5 Multispeed Input Function CF4 CF3 CF2 CF1 Speed 8 1 0 0 0 Speed 9 1 0 0 1 0 Speed 10 1 0 1 0 1 1 Speed 11 1 0 1 1 1 0 0 Speed 12 1 1 0 0 0 1 0 1 Speed 13 1 1 0 1 Speed 6 0 1 1 0 Speed 14 1 1 1 0 Speed 7 0 1 1 1 Speed 15 1 1 1 1 NOTE: When choosing a subset of speeds to use, always start at the top of the table, and with the least-significant bit: CF1, CF2, etc. Speed 3rd 7th 5th 2nd 1st 6th 4th 0th Switches t CF1 CF2 CF3 Fwd Run Multi-speed Override Feature - The multi-speed function can selectively override the external analog speed reference input. When the Frequency Source Setting parameter A001=01, the control terminal inputs determine the output frequency. At the same time, the inverter can use multi-speed select for output frequency if one or more intelligent inputs are configured as a CF type (CF1 to CF4). When all CF input(s) are OFF, the control terminal input determines the output frequency normally. When one or more CF input(s) are ON, then the corresponding multi-speed setting (see the table above) overrides and becomes the output frequency. Operations and Monitoring The example with eight speeds in the figure below shows how input switches configured for CF1 – CF3 functions can change the motor speed in real time. 4–14 Using Intelligent Input Terminals Opt. Code Symbol Function Name 02 CF1 Binary speed select, Bit 0 (LSB) 03 04 Operations and Monitoring 05 CF2 Binary speed select, Bit 1 CF3 Binary speed binary select, Bit 2 CF4 Binary speed select, Bit 3 (MSB) Input State Description ON Bit 0, logical 1 OFF Bit 0, logical 0 ON Bit 1, logical 1 OFF Bit 1, logical 0 ON Bit 2, logical 1 OFF Bit 2, logical 0 ON Bit 3, logical 1 OFF Bit 3, logical 0 Valid for inputs: C001, C002, C003, C004, C005, C006, C007, C008 Required settings: F001, A020 to A035 A019=00 Example: (Some CF inputs require input configuration; some are default inputs— see page 3–47. Jumper position shown is for –xFU/-xFR models; for –xFE models, see page 4–12.) Notes: • When programming the multi-speed settings, be sure to press the Store key each time and then set the next multi-speed setting. Note that when the Store key is not pressed, no data will be set. • When a multi-speed setting more than 50Hz(60Hz) is to be set, it is necessary to program the maximum frequency A004 high enough to allow that speed. (LSB) (MSB) CF3 CF1 CF2 CF4 TH FW 8 CM1 5 P24 PLC CM1 7 6 3 4 1 2 See I/O specs on page 4–9. While using the multi-speed capability, you can monitor the output frequency with monitor function D001 during each segment of a multi-speed operation. There are two ways to program the speeds into the registers A020 to A035: 1. Standard keypad programming: a. Select each parameter A020 to A035. b. Press the FUNC. c. Use the 1 and 2 keys to edit the value. d. Use the STR key to view the parameter value. key to save the data to memory. 2. Programming using the CF switches: a. Turn the Run command OFF (Stop Mode). b. Turn inputs ON to select desired Multi-speed. Display the value of F001 on the digital operator. c. Set the desired output frequency by pressing the 1 and 2 keys. d. Press the STR key once to store the set frequency. When this occurs, F001 indicates the output frequency of the selected Multi-speed. e. Press the FUNC. key once to confirm that the indication is the same as the set frequency. f. Repeat operations in 2. a) to 2. e) to set the frequency of other Multi-speeds. It can be set also by parameters A020 to A035 in the first procedure 1. a) to 1. d). SJ300 Inverter 4–15 The Bit Operation method of speed control uses up to seven intelligent inputs to select from up to eight speeds. Since the all-switches-OFF combination selects the first speed, you only need N-1 switches to select N speeds. With Bit Operation speed control, only one input is normally active at a time. If multiple switches are ON, the lower numbered input takes precedence (determines the speed). The table and figure below show how the input combinations work. Speed Multispeed 7th 6th 5th 4th 3rd 2nd 1st 0th Input Function SF7 SF6 SF5 SF4 SF3 SF2 SF1 Speed 0 0 0 0 0 0 0 0 Speed 1 — — — — — — 1 Speed 2 — — — — — 1 0 Speed 3 — — — — 1 0 0 Speed 4 — — — 1 0 0 0 Switches SF1 Speed 5 — — 1 0 0 0 0 SF2 Speed 6 — 1 0 0 0 0 0 SF3 Speed 7 1 0 0 0 0 0 0 SF4 SF5 SF6 SF7 The following table lists the option codes for assigning [SF1 to [SF7] to the intelligent inputs. Opt. Code Symbol 32 Function Name Description SF1 Bit-level speed select 1 Bit-level speed select, Bit 0 33 SF2 Bit-level speed select 2 Bit-level speed select, Bit 1 34 SF3 Bit-level speed select 3 Bit-level speed select, Bit 2 35 SF4 Bit-level speed select 4 Bit-level speed select, Bit 3 36 SF5 Bit-level speed select 5 Bit-level speed select, Bit 4 37 SF6 Bit-level speed select 6 Bit-level speed select, Bit 5 38 SF7 Bit-level speed select 7 Bit-level speed select, Bit 6 Valid for inputs: C001, C002, C003, C004, C005, C006, C007, C008 Required settings: F001, A020 to A035 A019=00 Example: (Requires input configuration— see page 3–47. Jumper position shown is for –xFU/-xFR models; for –xFE models, see page 4–12.) SF7 SF5 SF3 SF1 SF6 SF4 SF2 TH FW 8 CM1 5 3 1 Notes: • When all [SFx] inputs are OFF, the speed is set by default to the value in F001. • When a multi-speed setting more than 50Hz(60Hz) is to be set, it is necessary to program the maximum frequency A004 high enough to allow that speed. P24 PLC CM1 7 6 4 2 Operations and Monitoring Fwd Run 4–16 Using Intelligent Input Terminals Jogging Command The Jog input [JG] is used to command the motor to rotate slowly in small increments for manual operation. The speed is limited to 10 Hz. The frequency for the jogging operation is set by parameter A038. Jogging does not use an acceleration ramp. Therefore setting the jogging frequency A038 too high will cause inverter tripping. [JG] [FW] [RV] A038 A jog command may arrive while the motor Output t is running. You can program the inverter to frequency either ignore or respond to a jog command Jog decel type A039 in this case by using function A039. The type of deceleration used to end a motor jog is also selectable by programming function A039. Six jog mode options are defined below: Jogging During Motor Operation Operations and Monitoring Jog Deceleration Method Disabled, A039= Enabled, A039= 00 03 Free-run stop (coasting) 01 04 Deceleration (normal level) and stop 02 05 Use DC braking and stop In the left example diagram below, the Jog command is ignored. In the right example diagram, a jog command interrupts a Run mode operation. However, if the Jog command turns ON before the [FW] or [RV] terminal turns ON, the inverter output turns OFF. [JG] [JG] [FW] [FW] A038 A038 Output frequency Output frequency A039=00, 01, 02 Decelerating stop (00) shown Opt. Code Symbol 06 JG Function Name Jogging t A039=03, 04, 05 Free-run stop (05) shown Input State Description ON Enters Jog Mode if enabled (see above) OFF Jog is OFF Valid for inputs: C001, C002, C003, C004, C005, C006, C007, C008 Required settings: A002= 01, A038 > B082, A038 > 0, A039=00 to 05 Notes: • Jogging is not performed when the value of A038 jogging frequency is smaller than the start frequency B082 or the value is 0 Hz. • Be sure to turn ON [FW] or [RV] after the [JG] input turns ON for a jog operation. • When setting A039 to 02 or 05, you must also set the DC braking parameters. t Example: (Default input configuration shown—see page 3–47. Jumper position shown is for –xFU/-xFR models; for –xFE models, see page 4–12.) JG TH FW 8 CM1 5 P24 PLC CM1 7 6 3 4 1 2 See I/O specs on page 4–9. SJ300 Inverter External Signal for DC Injection Braking When the terminal [DB] is turned ON, the DC braking [DB] feature is enabled. Set the following parameters when the external DC braking terminal is to be used: Scenario 1 [FW, RV] • A053 – DC braking delay time setting. The range 0.0 to 5.0 seconds. [DB] • A054 – DC braking force setting. The range is 0 to 100%. Output frequency t The scenarios to the right help show how DC braking works in various situations. Scenario 2 1. Scenario 1 – The [FW] Run or [RV] Run terminal is ON. When the [DB] terminal turns ON, DC braking is applied. When the [DB] terminal turns OFF again, the inverter output ramps to the previous frequency. Run command from operator) [DB] Output frequency 2. Scenario 2 – The Run command is applied from the operator keypad. When the [DB] terminal turns ON, DC braking is applied. When the [DB] terminal turns OFF again, the inverter output remains OFF. t Scenario 3 Run command from operator) Symbol 07 DB Function Name External Signal for DC Injection Braking [DB] delay A053 Output frequency t Input State Description ON applies DC injection braking during deceleration OFF does not apply DC injection braking during deceleration Valid for inputs: C001, C002, C003, C004, C005, C006, C007, C008 Required settings: A053, A054 Notes: • Do not use the [DB] input continuously or for a long time when the DC braking force setting A054 is high (depends on the motor application). • Do not use the [DB] feature for continuous or high duty cycle as a holding brake. The [DB] input is designed to improve stopping performance. Use a mechanical brake for holding a stop position. Example: (Requires input configuration— see page 3–47. Jumper position shown is for –xFU/-xFR models; for –xFE models, see page 4–12.) DB TH FW 8 CM1 5 P24 PLC CM1 7 6 3 4 1 2 See I/O specs on page 4–9. Operations and Monitoring 3. Scenario 3 – The Run command is applied from the operator keypad. When the [DB] terminal turns ON, DC braking is applied after the delay time set by A053 expires. The motor is in a freerunning (coasting) condition during this delay time. When the [DB] terminal turns OFF again, the inverter output remains OFF. Opt. Code 4–17 4–18 Using Intelligent Input Terminals Set Second or Third Motors If you assign the [SET] or [SET3] functions to an intelligent input terminal, you can select between two or three sets of motor parameters. You may assign one or both of these functions. These second and third parameters store alternate sets of motor characteristics. When terminal [SET] or [SET3] is turned ON, the inverter will use the second or third set of parameters accordingly, generating the frequency output to the motor. When changing the state of the [SET] or [SET3] input terminal, the change will not take effect until the inverter is stopped. When you turn ON the [SET] or [SET3] input, the inverter operates per the second or third set of parameters, respectively. When the terminal is turned OFF, the output function returns to the original settings (first set of motor parameters). Refer to “Configuring the Inverter for Multiple Motors” on page 4–72 for details. Opt. Code Symbol 08 SET Operations and Monitoring 17 SET3 Function Name Set 2nd Motor Set 3rd Motor Input State Description ON causes the inverter to use the 2nd set of motor parameters for generating the frequency output to motor OFF causes the inverter to default to the 1st (main) set of motor parameters for generating the frequency output to motor ON causes the inverter to use the 3rd set of motor parameters for generating the frequency output to motor OFF causes the inverter to default to the 1st (main) set of motor parameters for generating the frequency output to motor Valid for inputs: C001, C002, C003, C004, C005, C006, C007, C008 Required settings: (none) Notes: • If the terminal state is changed while the inverter is running, the inverter continues using the current set of parameters until the inverter is stopped. • If both SET and SET3 are ON at the same time, SET prevails and the 2nd motor parameters are in effect. Example: (Requires input configuration— see page 3–47. Jumper position shown is for –xFU/-xFR models; for –xFE models, see page 4–12.) SET SET3 TH FW 8 CM1 5 P24 PLC CM1 7 6 3 4 See I/O specs on page 4–9. 1 2 4–19 SJ300 Inverter Two-stage When terminal [2CH] is turned ON, the Acceleration and inverter changes the rate of acceleration and deceleration from the initial settings (F002 Deceleration Output frequency and F003) to use the second set of acceleration/deceleration values. When the terminal is turned OFF, the inverter is returned to the original acceleration and deceleration time (F002 acceleration time 1, and F003 deceleration time 1). Use A092 (acceleration time 2) and A093 (deceleration time 2) to set the second stage acceleration and deceleration times. target frequency second initial Input signals t [2CH] [FW, RV] In the graph shown above, the [2CH] signal becomes active during acceleration. This causes the inverter to switch from using acceleration 1 (F002) to acceleration 2 (A092). Opt. Code Symbol Function Name 09 2CH Two-stage Acceleration and Deceleration Valid for inputs: Description ON Frequency output uses 2nd-stage acceleration and deceleration values OFF Frequency output uses the initial acceleration 1 and deceleration 1 values C001, C002, C003, C004, C005, C006, C007, C008 A092, A093, A094=0 Notes: • Function A094 selects the method for second stage acceleration. It must be set = 00 to select the input terminal method in order for the [2CH] terminal assignment to operate. Example: (Default input configuration shown—see page 3–47. Jumper position shown is for –xFU/-xFR models; for –xFE models, see page 4–12.) 2CH TH FW 8 CM1 5 P24 PLC CM1 7 6 3 4 See I/O specs on page 4–9. 1 2 Operations and Monitoring Required settings: Input State 4–20 Using Intelligent Input Terminals Free-run Stop When the terminal [FRS] is turned ON, the inverter turns OFF the output and the motor enters the free-run state (coasting). If terminal [FRS] is turned OFF, the output resumes sending power to the motor if the Run command is still active. The free-run stop feature works with other parameters to provide flexibility in stopping and starting motor rotation. In the figure below, parameter B088 selects whether the inverter resumes operation from 0 Hz (left graph) or the current motor rotation speed (right graph) when the [FRS] terminal turns OFF. The application determines the best setting. Parameter B003 specifies a delay time before resuming operation from a free-run stop. To disable this feature, use a zero delay time. Resume from 0Hz Zero-frequency start Motor speed Operations and Monitoring FRS [FW, RV] [FW, RV] Symbol 11 FRS Function Name Free-run Stop t Switches FRS Opt. Code B003 wait time Motor speed t Switches B088=01 Resume from current speed B088=00 Input State Description ON Causes output to turn OFF, allowing motor to free run (coast) to stop OFF Output operates normally, so controlled deceleration stops motor Valid for inputs: C001, C002, C003, C004, C005, C006, C007, C008 Required settings: B003, B088, C011 to C018 Notes: • When you want the [FRS] terminal to be active low (normally closed logic), change the setting (C011 to C018) that corresponds to the input (C001 to C008) that is assigned the [FRS] function. Example: (Default input configuration shown—see page 3–47. Jumper position shown is for –xFU/-xFR models; for –xFE models, see page 4–12.) FRS TH FW 8 CM1 5 P24 PLC CM1 7 6 3 4 See I/O specs on page 4–9. 1 2 SJ300 Inverter External Trip 4–21 When the terminal [EXT] is turned ON, the inverter enters the trip state, indicates error code E12, and stops the output. This is a general purpose interrupt type feature, and the meaning of the error depends on what you connect to the [EXT] terminal. Even if [EXT] is turned OFF, the inverter remains in the trip state. You must reset the inverter or cycle power to clear the error, returning the inverter to the Stop Mode. In the graph below, the [EXT] input turns ON during normal Run Mode operation. The inverter lets the motor free-run to a stop, and the alarm output turns ON immediately. When the operator initiates a Reset command, the alarm and error are cleared. When the Reset is turned OFF, the motor begins rotation since the Run command is already active. [EXT] free run Motor revolution speed [RS] Alarm output terminal [FW, RV] t Opt. Symbol Code 12 EXT Function Name External Trip Input State Description When assigned input transitions OFF to ON, inverter latches trip event and displays E12 OFF No trip event for ON to OFF, any recorded trip events remain in history until Reset Valid for inputs: C001, C002, C003, C004, C005, C006, C007, C008 Required settings: (none) Notes: • If the USP (Unattended Start Protection) feature is in use, the inverter will not automatically restart after cancelling the EXT trip event. In that case, it must receive either another Run command (OFF-to-ON transition), a keypad Reset command, or an [RS] intelligent terminal input signal. Example: (Requires input configuration— see page 3–47. Jumper position shown is for –xFU/-xFR models; for –xFE models, see page 4–12.) EXT TH FW 8 CM1 5 P24 PLC CM1 7 6 3 4 See I/O specs on page 4–9. 1 2 Operations and Monitoring ON 4–22 Using Intelligent Input Terminals Unattended Start If the Run command is already present when power is turned ON, the inverter starts running immediately after powerup. The Unattended Start Protection (USP) function prevents that Protection automatic startup, so that the inverter will not run without outside intervention. When USP is active, there are two ways to reset an alarm and resume running: 1. Turn the Run command OFF, or 2. Perform a reset operation by the terminal [RS] input or the keypad Stop/reset key The three examples below show how the USP function works in the scenarios described at the bottom of the diagram. The error code E13 indicates the USP trip state and corresponds to the Alarm signal in the diagram. Example 1 Example 2 Example 3 Power supply [FW] [USP] [RS] Alarm Operations and Monitoring Output frequency t When USP is ON after powerup, the alarm (E13) will clear when the Run command (FW or RV) turns OFF. Opt. Code Symbol 13 USP Valid for inputs: Required settings: Function Name Unattended Start Protection If the alarm is cleared during Run command, the inverter output restarts automatically. Input State If the Run command is already OFF at powerup, the inverter output starts normally. Description ON At powerup, the inverter will not resume a Run command OFF At powerup, the inverter will resume a Run command that was active before power loss C001, C002, C003, C004, C005, C006, C007, C008 (none) Notes: • Note that when a USP error occurs and it is canceled by a reset from the [RS] terminal input or keypad, the inverter restarts immediately. • Even when the trip state is canceled by turning the terminal [RS] ON and OFF after an undervoltage trip E09 occurs, the USP function will be performed. • When the Run command is active immediately after the power is turned ON, a USP error will occur. When this function is used, wait for at least three (3) seconds after powerup before applying a Run command. Example: (Dfault input configuration shown for -FU models; -FE and -F models require input configuration— see page 3–47. Jumper position shown is for –xFU/-xFR models; for –xFE models, see page 4–12.) USP TH FW 8 CM1 5 P24 PLC CM1 7 6 3 4 See I/O specs on page 4–9. 1 2 SJ300 Inverter Commercial Power Source Switching 4–23 The commercial power source switching function is useful in systems with excessive starting torque requirements. This feature permits the motor to be started “across the line,” sometimes called a bypass configuration. After the motor is running, the inverter takes over to control the speed. This feature can eliminate the need to oversize the inverter, reducing cost. However, additional hardware such as magnetic contactors will be required to realize this function. For example, a system may require 55KW to start, but only 15KW to run at constant speed. Therefore, a 15KW rated inverter would be sufficient when using the commercial power source switching. The following block diagram shows an inverter system with bypass capability. When starting the motor directly across the line, relay contacts Mg2 are closed, and Mg1 and Mg3 are open. This is the bypass configuration, since the inverter is isolated from the power source and motor. Then Mg1 contacts close about 0.5 to 1 second after that, supplying power to the inverter. Mg2 Power source, 3-phase MCCB GFI Mg1 L1 R Mg3 Thermal switch U SJ300 L2 S V L3 T W Motor R0 T0 AL1 [RV] AL0 [CS] AL2 CM1 H O L Switching to inverter control occurs after the motor is running at full speed. First, Mg2 relay contacts open. Then about 0.5 to 1 seconds later, relay Mg3 contacts close, connecting the inverter to the motor. The following timing diagram shows the event sequence: Mg1 Mg2/Mg3 delay time 0.5 to 1 sec. Mg2 Mg3 FW Set to 0.5 to 1 sec. typical [CS] Inverter output B003 (Retry wait time before motor restart) Frequency matching Normal operation Operations and Monitoring FW 4–24 Using Intelligent Input Terminals In the previous timing diagram, when the motor has been started across the line, Mg2 is switched OFF and Mg3 is switched ON. With the Forward command to the inverter already ON, the [CS] terminal is switched ON and relay Mg1 contacts close. The inverter will then read the motor RPM (frequency matching). When the [CS] terminal is switched OFF, the inverter applies the Retry wait time before motor restart parameter (B003). Once the delay time has elapsed the inverter will then start and match the frequency (if greater than the threshold set by B007). If the ground fault interrupter breaker (GFI) trips on a ground fault, the bypass circuit will not operate the motor. When an inverter backup is required, take the supply from the bypass circuit GFI. Use control relays for [FW], [RV], and [CS]. The commercial power source switching function requires you to assign [CS] to an intelligent input terminal, using option code 14. Opt. Code Symbol Function Name 14 CS Commercial Power Change Operations and Monitoring Valid for inputs: Required settings: Input State Description ON OFF-to-ON transition signals the inverter that the motor is already running at powerup (via bypass), thus suppressing the inverter’s motor output in Run Mode OFF ON-to-OFF transition signals the inverter to apply a time delay (B003), frequency match its output to existing motor speed, and resume normal Run Mode operation C001, C002, C003, C004, C005, C006, C007, C008 B003, B007 Notes: • If an over-current trip occurs during frequency matching, extend the retry wait time B003. Example: (Requires input configuration— see page 3–47. Jumper position shown is for –xFU/-xFR models; for –xFE models, see page 4–12.) CS TH FW 8 CM1 5 P24 PLC CM1 7 6 3 4 See I/O specs on page 4–9. 1 2 SJ300 Inverter Software Lock 4–25 When the terminal [SFT] is turned ON, the data of all the parameters and functions (except the output frequency, depending on the setting of B031) is locked (prohibited from editing). When the data is locked, the keypad keys cannot edit inverter parameters. To edit parameters again, turn OFF the [SFT] terminal input. Use parameter B031 to select whether the output frequency is excluded from the lock state or is locked as well. Opt. Code Symbol 15 SFT Function Name Software Lock Input State Description ON The keypad and remote programming devices are prevented from changing parameters OFF The parameters may be edited and stored Valid for inputs: C001, C002, C003, C004, C005, C006, C007, C008 Required settings: B031 (excluded from lock) SFT TH FW 8 CM1 5 P24 PLC CM1 7 6 3 4 See I/O specs on page 4–9. 1 2 Operations and Monitoring Notes: • When the [SFT] terminal is turned ON, only the output frequency can be changed. • Software lock can include the output frequency by setting B031. • Software lock by the operator is also possible without the [SFT] terminal being used (B031). Example: (Requires input configuration— see page 3–47. Jumper position shown is for –xFU/-xFR models; for –xFE models, see page 4–12.) 4–26 Using Intelligent Input Terminals Operations and Monitoring Analog Input Current/Voltage Select The [AT] terminal operates in conjunction with parameter setting A005 to determine the analog input terminals that are enabled for current or voltage input. Setting A006 determines whether the signal will be bipolar, allowing for a reverse direction range. Note that current input signal cannot be bipolar and cannot reverse direction (must use [FW] and [RV] command with current input operation). The following table shows the basic operation of the [AT] intelligent input. Please refer to “Analog Input Operation” on page 4–59 for more information on bipolar input configuration, and the operating characteristics of analog inputs. Opt. Code Symbol 16 AT Function Name Analog Input Voltage/current Select Input State Description ON • With A005 = 00, [AT] will enable terminals [OI]–[L] for current input, 4 to 20mA • With A005=01, [AT] will enable terminals [O2]–[L] for voltage input OFF Terminals [O]–[L] are enabled for voltage input (A005 may be equal to 00 or 01) in this case Valid for inputs: C001, C002, C003, C004, C005, C006, C007, C008 Required settings: A001 = 01 A005 = 00 / 01 A006 = 00 / 01 / 02 Notes: • Be sure to set the frequency source setting A001=01 to select the analog input terminals. Example: (Default input configuration shown—see page 3–47. Jumper position shown is for –xFU/-xFR models; for –xFE models, see page 4–12.) AT TH FW 8 CM1 5 P24 PLC CM1 7 6 3 4 1 2 See I/O specs on page 4–9. 4–27 SJ300 Inverter Reset Inverter The [RS] terminal causes the inverter to execute the reset operation. If the inverter is in Trip Mode, the reset cancels the Trip state. When the signal [RS] is turned ON and OFF, the inverter executes the reset operation. The minimum pulse width for [RS] must be 12 ms or greater. The alarm output will be cleared within 30 ms after the onset of the Reset command. 12 ms minimum [RS] approx. 30 ms Alarm output t WARNING: After the Reset command is given and the alarm reset occurs, the motor will restart suddenly if the Run command is already active. Be sure to set the alarm reset after verifying that the Run command is OFF to prevent injury to personnel. Opt. Code Symbol 18 RS Function Name Reset Inverter Input State Description ON The motor output is turned OFF, the Trip Mode is cleared (if it exists), and powerup reset is applied OFF Normal power-on operation C001, C002, C003, C004, C005, C006, C007, C008 Required settings: B003, B007, C102, C103 Notes: • When the control terminal [RS] input is already ON at powerup for more than 4 seconds, the remote operator display is “RERROR COMM<2>” (the display of the digital operator is – – – –). However, the inverter has no error. To clear the digital operator error, turn OFF the terminal [RS] input and press one of the operator keys. Example: (Default input configuration shown—see page 3–47. Jumper position shown is for –xFU/-xFR models; for –xFE models, see page 4–12.) RS TH FW 8 CM1 5 P24 PLC CM1 7 6 3 4 1 2 See I/O specs on page 4–9. • The active edge (leading or trailing) of the [RS] signal is determined by the setting of C102. • A terminal configured with the [RS] function can only be configured as a normally open contact. The terminal cannot be used in the normally closed contact state. • When input power is turned ON, the inverter performs the same reset operation as it does when a pulse on the [RS] terminal occurs. Operations and Monitoring Valid for inputs: 4–28 Using Intelligent Input Terminals Thermistor Thermal Protection Motors that are equipped with a thermistor can be protected from overheating. Input terminal [TH] is dedicated to sense a thermistor resistance. The input can be set up (via B098 and B099) to accept a wide variety of NTC or PTC type thermistors. Use this function to protect the motor from overheating. Opt. Code Symbol Function Name — TH Thermistor Thermal Protection Input State Sensor When a thermistor is connected between to terminals [TH] and [CM1], the inverter checks for over-temperature and will cause a trip (E35) and turn OFF the output to the motor Operations and Monitoring Open Valid for inputs: [TH] only Required settings: B098 and B099 Description Notes: • Be sure the thermistor is connected to terminals [TH] and [CM1]. If the resistance is above or below (depending on whether NTC or PTC) the threshold the inverter will trip. When the motor cools down enough, the thermistor resistance will change enough to permit you to clear the error. Press the STOP/ Reset key to clear the error. An open circuit in the thermistor causes a trip, and the inverter turns OFF the output Example: TH TH FW 8 CM1 5 P24 PLC CM1 7 6 3 4 thermistor Motor See I/O specs on page 4–9. 1 2 SJ300 Inverter Three-wire Interface Operation 4–29 The 3-wire interface is an industry standard motor control interface. This function uses two inputs for momentary contact start/stop control, and a third for selecting forward or reverse direction. To implement the 3-wire interface, assign 20 [STA] (Start), 21 [STP] (Stop), and 22 [F/R] (Forward/Reverse) to three of the intelligent input terminals. Use momentary contact for Start and Stop. Use a selector switch, such as SPST for the Forward/Reverse input. Be sure to set the operation command selection A002=01 for input terminal control of motor. If you have a motor control interface that needs logic-level control (rather than momentary pulse control), use the [FW] and [RV] inputs instead. Opt. Code Symbol 20 STA 21 22 STP F/R Function Name Start Motor Stop Motor Forward/Reverse Input State Description ON Start motor rotation on momentary contact (uses acceleration profile) OFF No change to motor operation ON No change to motor operation OFF Stop motor rotation on momentary contact (uses deceleration profile) ON Select reverse direction of rotation OFF Select forward direction of rotation C001, C002, C003, C004, C005, C006, C007, C008 Required settings: A002=01 Example: (Requires input configuration— see page 3–47. Jumper position shown is for –xFU/-xFR models; for –xFE models, see page 4–12.) STP F/R STA Notes: • The STP logic is inverted. Normally the switch will be closed, so you open the switch to stop. In this way, a broken wire causes the motor to stop automatically (safe design). • When you configure the inverter for 3-wire interface control, the dedicated [FW] terminal is automatically disabled. The [RV] intelligent terminal assignment is also disabled. TH FW 8 CM1 5 P24 PLC CM1 7 6 3 4 1 2 See I/O specs on page 4–9. The diagram below shows the use of 3-wire control. STA (Start Motor) is an edge-sensitive input; an OFF-to-ON transition gives the Start command. The control of direction is levelsensitive, and the direction may be changed at any time. STP (Stop Motor) is also a levelsensitive input. [STA] terminal [STP] terminal [F/R] terminal Motor revolution speed Forward Reverse t Operations and Monitoring Valid for inputs: 4–30 Using Intelligent Input Terminals PID ON/OFF and PID Clear The PID loop function is useful for controlling motor speed to achieve constant flow, pressure, temperature, etc. in many process applications. The PID Disable function temporarily suspends PID loop execution via an intelligent input terminal. It overrides the parameter A071 (PID Enable) to stop PID execution and return to normal motor frequency output characteristics. the use of PID Disable on an intelligent input terminal is optional. Of course, any use of the PID loop control requires setting PID Enable function A071=01. The PID Clear function forces the PID loop integrator sum = 0. So, when you turn ON an intelligent input configured as [PIDC], the integrator sum is reset to zero. This is useful when switching from manual control to PID loop control and the motor is stopped. CAUTION: Be careful not to turn PID Clear ON and reset the integrator sum when the inverter is in Run Mode (output to motor is ON). Otherwise, this could cause the motor to decelerate rapidly, resulting in a trip. Opt. Code Symbol 23 PID Operations and Monitoring 24 PIDC Function Name PID Disable PID Clear Input State Description ON Disables PID loop execution OFF Allows PID loop execution if A71=01 ON Force the value of the integrator to zero OFF No change to PID loop execution Valid for inputs: C001, C002, C003, C004, C005, C006, C007, C008 Required settings: A071 Notes: • The use of [PID] and [PIDC] terminals are optional. Use A071=01 if you want PID loop control enabled all the time. • Do not enable/disable PID control while the motor is running (inverter is in Run Mode). • Do not turn ON the [PIDC] input while the motor is running (inverter is in Run Mode). Example: (Requires input configuration— see page 3–47. Jumper position shown is for –xFU/-xFR models; for –xFE models, see page 4–12.) PID PIDC TH FW 8 CM1 5 P24 PLC CM1 7 6 3 4 See I/O specs on page 4–9. 1 2 SJ300 Inverter Internal Speed Loop Gain Settings 4–31 When sensorless vector control, 0Hz sensorless vector control, or vector control with sensor is selected for the control method, the Control Gain Switching function selects between two sets of gains in the internal speed loop. These gains are used in proportional and integral compensation. Use option code 26 to assign the [CAS] function to an intelligent input terminal. Use option code 43 to select between P and PI control. Opt. Code Symbol 26 CAS 43 PPI Function Name Control Gain Switching P / PI Control Switching Input State Description ON Gains in parameters H070, H071, and H072 are selected OFF Gains in parameters H050, H051, H052; or, H250, H251, H252 (2nd motor) are selected ON Selects Proportional control (P) OFF Selects Proportional-Integral control (PI) Valid for inputs: C001, C002, C003, C004, C005, C006, C007, C008 Required settings: A044 / A244 / A344 = 03 (SLV), or 04 (0 Hz domain), or 05 (V2) Example: (Requires input configuration— see page 3–47. Jumper position shown is for –xFU/-xFR models; for –xFE models, see page 4–12.) CAS PPI TH FW 8 CM1 5 P24 PLC CM1 7 6 4 1 2 Operations and Monitoring Notes: • When Control Gain Switching is not selected for an intelligent input terminal, the default gains in effect correspond to the OFF state of [CAS]. 3 See I/O specs on page 4–9. The table below lists the functions and parameter settings related to internal speed loop gains. Function Code A044 / A244 / A344 C001 - C008 Parameter Control method selection Intelligent input selection Setting Range Description 03 SLV (does not use A344) 04 0-Hz Domain SLV (does not use A344) 05 V2 (does not use A244 or A344) 43 PPI : P/I switching H005 / H205 Speed response 0.001 to 65.53 No dimension H050 / H250 PI proportional gain 0.0 to 999.9/1000 % gain H051 / H251 PI integral gain 0.0 to 999.9/1000 % gain H052 / H252 P proportional gain 0.01 to 10.00 H070 PI proportional gain for switching 0.0 to 999.9/1000 % gain H071 PI integral gain for switching 0.0 to 999.9/1000 % gain H072 P proportional gain for switching 0.0 to 10.0 No dimension No dimension 4–32 Using Intelligent Input Terminals The speed control mode is normally proportionalintegral compensation (PI), which attempts to keep the deviation between the actual speed and speed command equal to zero. You can also select proportional (P) control function, which can be used for droop control (i.e. several inverters driving one load). Droop is the speed difference resulting from P control versus PI control at 100% output torque as shown in the graph. Set the P/PI switching function (option 43) to one of the intelligent input terminals [1] to [8]. When the P/PI input terminal is ON, the control mode becomes proportional control (P). When the P/PI input terminal is OFF, the control mode becomes proportional-integral control. P Control Droop 100% 0 Speed of rotation The proportional gain Kpp value determines the droop. Set the desired value using parameter H052. The relationship between the Kpp value and the droop is shown below: Droop = 10 -------------------------------(%) (Kpp Set Value) The relationship between the droop and the rated rotation speed is shown below: Operations and Monitoring Droop = PI Control Torque Speed error at rated torque --------------------------------------------------------------------Synchronous speed base frequency 4–33 SJ300 Inverter Remote Control Up and Down Functions The [UP] [DWN] terminal functions can adjust the output frequency for remote control while the motor is running. The acceleration time and deceleration time used with this function is the same as for normal operation ACC1 and DEC1 (2ACC1,2DEC1). The input terminals operate as follows: • Acceleration - When the [UP] contact is turned ON, the output frequency accelerates from the current value. When it is turned OFF, the output frequency maintains its current value. • Deceleration - When the [DWN] contact is turned ON, the output frequency decelerates from the current value. When it is turned OFF, the output frequency maintains its current value. In the graph below, the [UP] and [DWN] terminals activate while the Run command remains ON. The output frequency responds to the [UP] and [DWN] commands. Output frequency [UP] [DWN] [FW, RV] t It is possible for the inverter to retain the frequency set from the [UP] and [DWN] terminals through a power loss. Parameter C101 enables/disables the memory. If disabled, the inverter retains the last frequency before an UP/DWN adjustment. Use the [UDC] terminal to clear the memory and return to the original set output frequency. Symbol 27 UP 28 29 DWN UDC Function Name Remote Control UP Function Remote Control DOWN Function Remote Control Data Clear Input State Description ON Accelerates (increases output frequency) motor from current frequency OFF Output to motor operates normally ON Decelerates (decreases output frequency) motor from current frequency OFF Output to motor operates normally ON Clears the Up/down frequency memory OFF No effect on Up/down memory Valid for inputs: C001, C002, C003, C004, C005, C006, C007, C008 Required settings: A001 = 02 C101 = 01 (enables memory) Notes: • This feature is available only when the frequency command source is programmed for operator control. Confirm A001 is set to 02. • This function is not available when [JG] is in use. • The range of output frequency is 0 Hz to the value in A004 (maximum frequency setting). • The Remote Control Up/Down function varies the inverter speed by directly writing to the F001 output frequency setting. Example: (Requires input configuration— see page 3–47. Jumper position shown is for –xFU/-xFR models; for –xFE models, see page 4–12.) UP UDC DWN TH FW 8 CM1 5 P24 PLC CM1 7 6 3 4 See I/O specs on page 4–9. 1 2 Operations and Monitoring Opt. Code 4–34 Using Intelligent Input Terminals Operations and Monitoring Force Operation from Digital Operator This function permits a digital operator interface to override the Run command source setting (A002) when it is configured for a source other than the operator interface. When the [OPE] terminal is ON and the operator interface gives a Run command, the inverter uses the standard output frequency settings to operate the motor. Opt. Code Symbol 31 OPE Function Name Force Operation from Digital Operator Input State Description ON Forces the operator interface Run command to over-ride commands from input terminals (such as [FW], [RV]). OFF Run command operates normally, as configured by A002 Valid for inputs: C001, C002, C003, C004, C005, C006, C007, C008 Required settings: A001 A002 (set not equal to 02) Notes: • When changing the [OPE] state during Run Mode (inverter is driving the motor), the inverter will stop the motor before the new [OPE] state takes effect. • If the [OPE] input turns ON and the digital operator gives a Run command while the inverter is already running, the inverter stops the motor. Then the digital operator can control the motor. Example: (Requires input configuration— see page 3–47. Jumper position shown is for –xFU/-xFR models; for –xFE models, see page 4–12.) OPE TH FW 8 CM1 5 P24 PLC CM1 7 6 3 4 See I/O specs on page 4–9. 1 2 SJ300 Inverter Overload Restriction 4–35 The inverter constantly monitors the motor current during acceleration, deceleration, and constant speed. If the inverter reaches the overload restriction level, it adjusts the output frequency automatically to limit the amount of overload. This function prevents an over-current trip by inertia during rapid acceleration or large changes in load at constant speed. It also attempts to prevent an over-voltage trip on deceleration due to regeneration. It accomplishes this by temporarily suspending deceleration and/or increasing the frequency in order to dissipate regenerative energy. Once the DC bus voltage falls sufficiently, deceleration will resume. OLR Parameter Selection – Two sets of overload restriction parameter settings and values are available as outlined in the table below. Use the B021—B026 group of settings to configure the two set of parameters as needed. By assigning the Overload Restriction function [OLR] to an intelligent terminal, you can select the set of restriction parameters that is in effect. Function Code Function Data or Range Set 1 Overload Restriction Operation Mode B021 Description Set 2 B024 00 Disable 01 Enabled during accel and constant speed 02 Enabled during constant speed 03 Enabled during accel, constant speed, and decel B022 B025 Rated current * 0.5 to rated current * 2 Current value at which the restriction begins Deceleration Rate at Overload Restriction B023 B026 0.1 to 30 seconds Deceleration time when overload restriction operates Opt. Code Symbol 39 OLR Function Name Overload Restriction Selection Input State Description ON Selects Overload Restriction Set 2, B024, B025, B026 settings in effect OFF Selects Overload Restriction Set 1, B021, B022, B023 settings in effect Valid for inputs: C001, C002, C003, C004, C005, C006, C007, C008 Required settings: B021, B022, B023 (Mode 1), B024, B025, B026 (Mode 2) Example: (Requires input configuration— see page 3–47. Jumper position shown is for –xFU/-xFR models; for –xFE models, see page 4–12.) OLR Notes: • If the overload restriction constant (B023 or B026) is set too short, an over-voltage trip during deceleration will occur due to regenerative energy from the motor. • When an overload restriction occurs during acceleration, the motor will take longer to reach the target frequency, or may not reach it. The inverter will make the following adjustments: a) Increase the acceleration time b) Raise torque boost c) Raise overload restriction level TH FW 8 CM1 5 P24 PLC CM1 7 6 3 4 See I/O specs on page 4–9. 1 2 Operations and Monitoring Overload Restriction Setting 4–36 Using Intelligent Input Terminals The figure below shows the operation during an overload restriction event. The overload restriction level is set by B022 and B025. The overload restriction constant is the time to decelerate to 0Hz from maximum frequency. When this function operates, the acceleration time will be longer than the normal acceleration time. Output frequency Overload restriction level B022 / B025 B022 / B025 Deceleration rate at overload restriction Maximum frequency A004 F001 Target frequency t B023 / B026 Deceleration rate at overload restriction Operations and Monitoring NOTE: The Overload Advance Notice function for intelligent outputs is related to Overload Restriction operation, discussed in “Overload Advance Notice Signal” on page 4–46. SJ300 Inverter Torque Limit 4–37 The Torque Limit function limits the motor output torque for sensorless vector control, sensorless vector control 0Hz domain, or vector control with feedback. In the torque limit function, the following operational modes are available (selected by B040): 1. Four-quadrant individual setting mode – This mode sets torque limit in 4 zones, forward driving and regenerating, reverse driving and regenerating. Limits for each quadrant are set with B041 – B044 individually. 2. Terminal selection mode – By use of torque limit select intelligent input terminals 1 and 2, this mode changes and uses torque limits 1 – 4 set in B041 – B044. Selected torque limit range is valid in all four quadrants. 3. Analog input mode – This mode sets torque limit value by the voltage applied to terminal [O2] (referenced to [L] for ground. An input of 0 – 10V corresponds to the torque limit value of 0 to 200%. The selected torque limit value is valid in all four quadrants (whether forward or reverse move, driving or regenerating). 4. Expansion Cards 1 and 2 – This function is valid when using the expansion card (SJ-DG). Please refer to the SJ-DG instruction manual. When the torque limit enable function [TL] is assigned to an intelligent input terminal, torque limiting occurs only when [TL] is ON. When the [TL] input is OFF, the inverter always uses the default torque control limit of 200% maximum. That torque limit value corresponds to 200% of the maximum inverter output current. Therefore, the output torque also depends on the particular motor in use. When the over-torque output [OTQ] is assigned in the intelligent output selection, it turns ON when the inverter is performing torque limiting. Code Data or Range Control method selection 00 01 02 03 04 05 V/f Constant torque V/f Variable torque V/f Free-setting torque *1 Sensorless vector *1 Sensorless vector, 0 Hz domain *1 Vector control with sensor *2 Torque limit selection 00 01 02 03 04 4-quadrant individual setting Terminal selection Analog [O2] input Expansion card 1 Expansion card 2 B040 Description B041 Torque limit 1 0 to 200% Forward-driving in 4-quadrant mode B042 Torque limit 2 0 to 200% Reverse-regenerating in 4-quadrant mode B043 Torque limit 3 0 to 200% Reverse-driving in 4-quadrant mode B044 Torque limit 4 0 to 200% Forward-regenerating in 4-quadrant mode C001 to C008 Intelligent input terminal [1] to [8] function 40 41 42 Torque limit enable Torque limit selection, bit 1 (LSB) Torque limit selection, bit 2 (MSB) C021 to C025 Intelligent output terminal [11] to [15] function 10 In torque limit Note 1: Unavailable for A344 Note 2: Unavailable for A244 and A344 Operations and Monitoring A044 / A244 Function 4–38 Using Intelligent Input Terminals The 4-quadrant operation mode for torque limiting (B040=00) is illustrated in the figure to the right. The instantaneous torque depends on inverter activity (acceleration, constant speed, or deceleration), as well as the load. These factors determine the operating quadrant at any particular time. The parameters in B041, B042, B043 and B044 determine the amount of torque limiting that the inverter applies. Torque Reverse-regenerating B40=00 + Forward-driving B042 B041 RV FW Reverse-driving Forward-regenerating B043 B044 Operations and Monitoring The terminal selection mode (B040=01) uses two intelligent inputs [TRQ1] and [TRQ2] for the binary-encoded selection of one of the four torque limit parameters B041, B042, B043 and B044. Opt. Code Symbol Function Name Input State 40 TL Torque limit enable ON Enables torque limiting OFF Disables torque limiting Description 41 TRQ1 Torque limit select 1 0/1 Torque limit select, Bit 1 (LSB) 42 TRQ2 Torque limit select 2 0/1 Torque limit select, Bit 2 (MSB) Valid for inputs: C001, C002, C003, C004, C005, C006, C007, C008 Required settings: B040, B041, B042, B043, B044 Notes: • Both the 4-quadrant mode and terminal switching mode of torque limiting use input [TL] for enable/disable. • Inputs TRQ1 and TRQ2 apply only to terminal switching mode. Intelligent Inputs Torque limit parameter TRQ2 TRQ1 OFF OFF B041 OFF ON B042 ON OFF B043 ON ON B044 Examples: (Require input configuration— see page 3–47. Jumper position shown is for –xFU/-xFR models; for –xFE models, see page 4–12.) TL TH FW 8 CM1 5 P24 PLC CM1 7 6 3 4 2 TL TRQ2 TRQ1 TH FW 8 CM1 5 • When using the torque limit function at low speed, also use the overload restriction feature. 1 P24 PLC CM1 7 6 3 4 1 2 See I/O specs on page 4–9. SJ300 Inverter 4–39 External Brake The External Brake Control function enables the inverter to control external electromechanical Control Function brake systems with a particular safety characteristic. For example, elevator control systems maintain the brake on the load until the drive motor has reached a releasing frequency (point at which the external mechanical brake is released). This ensures that the load does not have an opportunity to begin coasting before the inverter begins driving the motor. The External Brake Control function can be enabled by setting parameter B120=01. The diagram below shows the signals that are important to this function. Inverter [BRK] Brake release [BOK] Brake confirmation [BER] Brake error External Brake System Emergency Brake (or alarm, etc.) The steps below describe the timing diagram of events on the following page. 1. When the Run command turns ON, the inverter begins to operate and accelerate to releasing frequency (B125). 3. While the brake release output [BRK] is ON, the inverter drives the motor but does not accelerate immediately. The inverter waits for confirmation from the external brake. When the external brake system properly releases, it signals the inverter by using the Brake OK input terminal [BOK]. 4. When the brake operates properly and signals with the [BOK] input, the inverter waits for the required time for acceleration (B122), and then begins to accelerate to the set target frequency. 5. When the Run command turns OFF, the procedure outlined above happens in reverse. The idea is to engage the brake before the motor comes completely to a stop. The inverter decelerates to the releasing frequency (B125) and turns the brake release output [BRK] OFF to engage the brake. 6. The inverter does not decelerate further during just the waiting time for brake confirmation (B121). If the brake confirmation signal does not turn OFF within the waiting time for brake confirmation, the inverter causes a trip alarm and outputs the brake error signal [BER] (useful for engaging an emergency brake system). 7. Normally, the brake confirmation signal [BOK] turns OFF, and the inverter waits the required waiting time. Then the inverter begins to decelerate again and brings motor and load to a complete stop (see timing diagram on next page). Code Function Data or Range Description B120 Brake control enable 00=Disable 01=Enable Enables external brake control function within the inverter B121 Brake waiting time for release 0.00 to 5.00 sec. Sets the time delay after arrival at release frequency (B125) before the inverter outputs brake release signal [BRK] B122 Brake wait time for acceleration 0.00 to 5.00 sec. Sets time delay after brake confirmation signal [BOK] is received until the inverter begins to accelerate to the set frequency Operations and Monitoring 2. After the output frequency arrives at the set releasing frequency (B125), the inverter waits for the brake release confirmation, set by B121. The inverter outputs the braking release signal [BRK]. However, if the output current of the inverter is less than the releasing current set by B126, the inverter does not turn ON the brake release output [BRK]. The lack of the proper current level indicates a fault (such as open wire to motor). In this case, the inverter trips and outputs the braking error signal [BER]. This signal is useful to engage an emergency brake to ensure the load does not move, if the primary braking system has failed. 4–40 Using Intelligent Input Terminals Code Function Data or Range Description B123 Brake wait time for stopping 0.00 to 5.00 sec. Sets the time delay after brake confirmation signal [BOK] turns OFF (after [BRK] turns OFF) until decelerating the inverter to 0 Hz B124 Brake wait time for confirmation 0.00 to 5.00 sec. Sets the wait time for [BOK] signal after turn ON/ OFF of [BRK] signal. If [BOK] is not received during the specified time, the inverter will trip with an external brake error [BER]. B125 Break release frequency setting B126 Brake release current setting 0.00 to 99.99 Hz / Sets the frequency at which the inverter outputs the 100.0 to 400.0 Hz brake release signal [BRK] after delay set by B121 0% to 200% of rated current Sets the minimum inverter current level above which the brake release signal [BRK] will be permitted The diagram below shows the event sequence described in the steps on the previous page. Output frequency Brake wait time for accel Brake wait time for stop- B122 B123 B125 Brake release frequency B125 Operations and Monitoring 0 t Run command Brake release output [BRK] B121 Brake wait time to release Brake OK input [BOK] Brake error output [BER] Brake wait time for confirmation B124 B124 The following table pertains to the brake confirmation input. Opt. Code Symbol Function Name Input State 44 BOK Brake confirmation ON Indicates external brake is not engaged OFF Indicates external brake is engaged Valid for inputs: C001, C002, C003, C004, C005, C006, C007, C008 Required settings: B120=01 B121 to B126 set Description Example: (Requires input configuration— see page 3–47. Jumper position shown is for –xFU/-xFR models; for –xFE models, see page 4–12.) BOK Notes: • The signal [BOK] turns ON to indicate that an external brake system has released. If external brake control is enabled (B120=01), then the [BOK] signal must work properly to avoid an inverter trip event. TH FW 8 CM1 5 P24 PLC CM1 7 6 3 4 1 2 See I/O specs on page 4–9. SJ300 Inverter Expansion Card Input Signals 4–41 Other inputs listed below require the expansion card SJ-FB Encoder Feedback. Please see the SJ-FB manual for more information. Opt. Code Symbol 45 ORT Orientation Orientation (home search sequence) 46 LAC LAD Cancel Cancels the linear acceleration/deceleration position control in the feedback card 47 PCLR Position deviation clear Forces the position error to zero 48 STAT Pulse train input enable Starts the pulse train control of motor frequency Function Name Description The diagram below shows how the Input/Output connections for the SJ–FB feedback board. The inverter’s internal connections and parameter configuration make these signals available on intelligent input and output terminals. SJ300 inverter ORT LAC PCLR ZS SJ-FB Feedback Expansion Card DSE POK STAT Input terminals Output assignments Output terminals Control and logic connector The information on outputs related to the SJ-FB expansion card is in “Expansion Card Output Signals” on page 4–58. Operations and Monitoring Input assignments 4–42 Using Intelligent Output Terminals Using Intelligent Output Terminals The intelligent output terminals are programmable in a similar way to the intelligent input terminals. The inverter has several output functions that you can assign individually to five physical logic outputs. Along with these solid-state outputs, the alarm relay output has type Form C (normally open and normally closed) contacts. The relay is assigned the alarm function by default, but you can assign it to any of the functions that the open-collector outputs can use. SJ300 inverter Sinking outputs (open collector) Output circuits common CM2 15 14 13 12 11 L L L L L Operations and Monitoring External system –+ 24VDC TIP: The open-collector transistor outputs can handle up to 50mA each. We highly recommend that you use an external power source as shown. It must be capable of providing at least 250mA to drive the outputs at full load. If you need output current greater than 50mA, use the inverter output to drive a small relay. Be sure to use a diode across the coil of the relay as shown (reversebiased) in order to suppress the turn-off spike, or use a solid-state relay. CM2 11 + – RY 4–43 SJ300 Inverter Run Signal When the [RUN] signal is selected as an intelligent output terminal, the inverter outputs a signal on that terminal when it is in Run Mode. The output logic is active low, and is the open collector type (switch to common). [FW, RV] Motor speed start freq. B82 Run Signal ON t Opt. Code Symbol 00 RUN Function Name Run signal Valid for outputs: 11, 12, 13, 14, 15, AL0 – AL2 Required settings: (none) Output State Description ON when inverter is in Run Mode OFF when inverter is in Stop Mode Example: (Default output configuration shown—see page 3–53.) Inverter output terminal circuit Notes: • The inverter outputs the [RUN] signal whenever the inverter output exceeds the start frequency specified by parameter B082. The start frequency is the initial inverter output frequency when it turns ON. RUN 14 13 11 + – RY See I/O specs on page 4–9. NOTE: The example circuit in the table above drives a relay coil. Note the use of a diode to prevent the negative-going turn-off spike generated by the coil from damaging the inverter’s output transistor. Operations and Monitoring 15 CM2 12 4–44 Using Intelligent Output Terminals Frequency Arrival The Frequency Arrival group of outputs help coordinate external systems with the current velocity profile of the inverter. As the name implies, output [FA1] turns ON when the output Signals frequency arrives at the standard set frequency (parameter F001). Outputs [FA2] through [FA5] provide variations on this function for increased flexibility, relying on two programmable accel/ decel thresholds. For example, you can have an output turn ON at one frequency during acceleration, and have it turn OFF at a different frequency during deceleration. All transitions have hysteresis to avoid output chatter if the output frequency is near one of the thresholds. Opt. Code Symbol 01 FA1 02 Operations and Monitoring 06 24 25 FA2 FA3 FA4 FA5 Function Name Frequency arrival type 1 – constant speed Frequency arrival type 2 – overfrequency Frequency arrival type 3 – at frequency Frequency arrival type 4 – overfrequency (2) Frequency arrival type 5 – at frequency (2) Output State Description ON when output to motor is at the standard set frequency F001 OFF when output to motor is not at the set frequency F001 ON when output to motor is at or above the FA threshold 1(C042) during accel OFF when the output to motor is below the FA threshold 1 (C043) during decel ON when output to motor is at the FA threshold 1 (C042) during accel, or at C043 during decel OFF when the output to motor is not at either the FA threshold 1 (C042) during accel or at C43 during decel ON when output to motor is at or above the FA threshold 2 (C045) during accel OFF when the output to motor is below the FA threshold 2 (C046) during decel ON when output to motor is at the FA threshold 2 (C045) during accel, or at C046 during decel OFF when the output to motor is not at either the FA threshold 2 (C045) during accel or at C046 during decel Valid for outputs: 11, 12, 13, 14, 15, AL0 – AL2 Required settings: F001, for FA1 C042 & C043, for FA2 & FA3 C045 & C046, for FA4 & FA5 Notes: • For most applications you will need to use only one or two of the frequency arrival type outputs (see example). However, it is possible assign all five output terminals to output functions [FA1] through [FA5]. • For each frequency arrival threshold, the output anticipates the threshold (turns ON early) by an amount equal to 1% of the maximum frequency set for the inverter. • The output turns OFF as the output frequency moves away from the threshold, delayed by an amount equal to 2% of the max. frequency. Example: (Default output configuration shown—see page 3–53.) Inverter output terminal circuit FA1 14 13 11 15 CM2 12 + – RY See I/O specs on page 4–9. SJ300 Inverter Frequency arrival output [FA1] uses the standard output frequency (parameter F001) as the threshold for switching. In the figure to the right, the inverter accelerates to the set output frequency, which serves as the threshold for [FA1]. Parameters Fon and Foff illustrate the hysteresis that prevents output chatter near the threshold value. Output frequency Hz Foff Fon Threshold F001 • Fon is 1% of the max. output frequency 0 t • Foff is 2% of the max. output frequency The hysteresis effect causes the output to turn ON slightly early as the speed approaches the threshold. Then the turnOFF point is slightly delayed. The 1% and 2% values also apply to the remaining Frequency arrival outputs, discussed below. FA1 ON Output frequency Hz Thresholds Fon Foff C042/C045 C043/C046 0 t ON FA2/FA4 Frequency Arrival outputs [FA3] and [FA5] use the same threshold parameters as [FA2] and [FA4] above, but operate in a slightly different way. Refer to the diagram below. After the frequency arrives at the first threshold during acceleration and turns ON [FA3] or [FA5], they turn OFF again as the output frequency accelerates further. The second thresholds work similarly during deceleration. In this way, we have separate ON/OFF pulses for acceleration and deceleration. Output frequency Hz Thresholds C043/C046 Fon Foff C042/C045 Fon Foff 0 t FA3/FA5 ON ON Operations and Monitoring Frequency Arrival outputs [FA2] and [FA4] work the same way; they just use two separate threshold pairs as shown in the figure. These provide for separate acceleration and deceleration thresholds to provide more flexibility than for [FA1]. [FA2] uses C042 and C045 for ON and OFF thresholds, respectively. [FA4] uses C043 and C046 for ON and OFF thresholds, respectively. Having different accel and decel thresholds provides an asymmetrical output function. However, you can use equal ON and OFF thresholds, if desired. 4–45 4–46 Using Intelligent Output Terminals Overload Advance Notice Signal When the output current exceeds a preset value, the [OL] or [OL2] terminal signal turns ON. The parameter C041 (or C111, respectively) sets the overload threshold. The overload detection circuit operates during powered motor operation and during regenerative braking. The output circuits use open-collector transistors, and are active low. Current Set value threshold power running C041 C041 regeneration threshold [OL] Signal ON ON t Opt. Code Symbol 03 OL Operations and Monitoring 26 OL2 Function Name Overload advance notice signal (1) Overload advance notice signal (2) Valid for outputs: 11, 12, 13, 14, 15, AL0 – AL2 Required settings: C041, C111 Output State Description ON when output current is more than the set threshold for the overload signal (C041) OFF when output current is less than the set threshold for the overload signal (C041) ON when output current is more than the set threshold for the overload signal (C111) OFF when output current is less than the set threshold for the overload signal (C111) Example: (Default output configuration shown—see page 3–53.) Inverter output terminal circuit OL Notes: • The default value is 100%. To change the level from the default, set C041 or C111(overload level). • The accuracy of this function is the same as the function of the output current monitor on the [FM] terminal (see “Analog Output Operation” on page 4–62). 14 13 11 15 CM2 12 + – RY See I/O specs on page 4–9. NOTE: The example circuit in the table above drives a relay coil. Note the use of a diode to prevent the negative-going turn-off spike generated by the coil from damaging the inverter’s output transistor. 4–47 SJ300 Inverter Output Deviation The PID loop error is defined as the magnitude (absolute value) of the differfor PID Control ence between the Setpoint (target value) and the Process Variable (actual value). When the error magnitude exceeds the preset value for C044, the [OD] terminal signal turns ON. Refer to “PID Loop Operation” on page 4–71. Error (SP-PV) Set value Process variable Setpoint C044 C044 [OD] Signal ON ON t Opt. Output Symbol Function Name Code State 04 OD Output deviation for PID control Valid for outputs: 11, 12, 13, 14, 15, AL0 – AL2 Required settings: C044 Description ON when PID error is more than the set threshold for the deviation signal OFF when PID error is less than the set threshold for the deviation signal Example: (Requires output configuration— see page 3–53): Inverter output terminal circuit 14 13 11 15 CM2 12 RY + – See I/O specs on page 4–9. NOTE: The example circuit in the table above drives a relay coil. Note the use of a diode to prevent the negative-going turn-off spike generated by the coil from damaging the inverter’s output transistor. Operations and Monitoring OD Notes: • The default deviation value is set to 3%. To change this value, change parameter C044 (deviation level). 4–48 Using Intelligent Output Terminals Alarm Signal The inverter alarm signal is active when a fault has occurred and it is in the Trip Mode (refer to the diagram at right). When the fault is cleared the alarm signal becomes inactive. STOP Run RESET Stop RUN Operations and Monitoring We must make a distinction between the alarm STOP RESET signal AL and the alarm relay contacts [AL0], Fault [AL1] and [AL2]. The signal AL is a logic Trip Fault function, which you can assign to the open collector output terminals [11] to [15], or the relay Alarm signal outputs. The most common (and default) use of active the relay is for AL, thus the labeling of its terminals. Use an open collector output (terminals [11] to [15]) for a low-current logic signal interface or to energize a small relay (50 mA maximum). Use the relay output to interface to higher voltage and current devices (10 mA minimum). Opt. Code Symbol 05 AL Function Name Alarm signal Valid for outputs: 11, 12, 13, 14, 15, AL0 – AL2 Required settings: C026, C036 Output State Description ON when an alarm has occurred and has not been cleared OFF when no alarm has occurred since the last clearing of alarm(s) Notes: • When the alarm output is set to normally closed, a time delay of less than 2 seconds occurs until the contact is closed when the power is turned ON. • Terminals [11] – [15] are open collector outputs, so the electrical specifications of [AL] are different from the contact output terminals [AL0], [AL1], [AL2]. • When the inverter power supply is turned OFF, the alarm signal output is valid as long as the external control circuit has power. • This signal output has the delay time (300ms nominal) from the fault alarm output. • The relay contact specifications are in “Specifications of Control and Logic Connections” on page 4–9. The contact diagrams for different conditions are on the next page. Example for terminals [11] to [15]: (Requires output configuration— see page 3–53.) Inverter output terminal circuit AL 14 13 11 15 CM2 12 + – RY Example for terminals [AL0], [AL1], [AL2]: (Default output configuration shown—see page 3–53.) Inverter output terminal circuit Relay position shown during normal running (no alarm) AL AL1 AL0 AL2 See I/O specs on page 4–9. Power Supply Load SJ300 Inverter 4–49 The alarm output terminals operate as shown below (left) by default. The contact logic can be inverted as shown (below right) by using the parameter setting C036. The relay contacts normally open (N.O.) and normally closed (N.O.) convention uses “normal” to mean the inverter has power and is in Run or Stop Mode. The relay contacts switch to the opposite position when it is in Trip Mode or when input power is OFF. N.C. contacts (after initialization) During normal running N.O. contact (inverted by C036 setting) When an alarm occurs or power is turned OFF During normal running or power is turned OFF When an alarm occurs AL1 AL1 AL1 AL1 AL0 AL2 AL0 AL2 AL0 AL2 AL0 AL2 Power Run State AL0AL1 AL0AL2 N.C. (after initialize, C036=01) ON Normal Closed Open ON Trip Open Closed OFF – Open Closed Contact Power Run State AL0AL1 AL0AL2 N.O. (set C036=00) ON Normal Open Closed ON Trip Closed Open OFF – Open Closed Operations and Monitoring Contact 4–50 Using Intelligent Output Terminals Over-torque Signal The Over-torque function [OTQ] turns ON when the estimated value of output torque of motor increases more than the arbitrary level set for the output. Recall that the torque limit function, covered in “Torque Limit” on page 4–37, actually limits the torque during certain operating conditions. Instead, the over-torque output feature only monitors the torque, turning ON output [OTQ] if the torque is above programmable thresholds you set. The [OTQ] function is valid only for sensorless vector control, 0-Hz domain sensorless vector control, or vector control with sensor. Do not use the [OTQ] output, except for these inverter operational modes. Code Function/Description Data or Range C055 Over-torque, forward-driving level setting 0 to 200% C056 Over-torque, reverse-regenerating, level setting 0 to 200% C057 Over-torque, reverse-driving, level setting 0 to 200% C058 Over-torque, forward-regenerating, level setting 0 to 200% C021 to C025 Intelligent output terminal [11] to [15] function 07 Operations and Monitoring The assignment of the Over-torque function to an output terminal [OTQ] is detailed in the following table. Opt. Code Symbol 07 OTQ Function Name Over-torque Output State Description ON when estimated torque exceeds the level set in C055 to C058 OFF when estimated torque is below the levels set in C055 to C058 Valid for outputs: 11, 12, 13, 14, 15, AL0 – AL2 Required settings: C055, C056, C057, C058 A044 = 03 or 04 or 05 Notes: • This output is valid only for sensorless vector control, 0-Hz domain sensorless vector control, or vector control with sensor Example: (Default output configuration shown—see page 3–53.) Inverter output terminal circuit OTQ 14 13 11 15 CM2 12 RY + – See I/O specs on page 4–9. SJ300 Inverter Instantaneous Power Failure / Under-voltage Signal 4–51 An instantaneous power failure (complete loss) or under-voltage condition (partial loss) of inverter input voltage can occur without warning. SJ300 Series inverters can be configured to respond to these conditions in different ways. You can select whether the inverter trips or retries (restart attempt) when an instantaneous power failure or under-voltage condition occurs. You can select the retry function with parameter B001. When enabled, the Retry Function operates in the following ways: • Under-voltage conditions – When an instantaneous power failure or under-voltage condition occurs, the inverter will attempt to restart up to 16 times. A trip condition will occur on the 17th attempt, which must be cleared with the Stop/Reset key. • Over-current/voltage conditions – When retry function is selected and an over-current or an over-voltage condition occurs, a restart is attempted 3 times. A trip will occur on the 4th failed restart attempt. Use parameter B004 to select the trip and alarm response to instantaneous power failure and under-voltage conditions. The following table shows the related parameters to these power fault conditions, and timing diagrams are on the next page. Code B001 Function Selection of automatic restart mode Data or Range Description Alarm output after trip, automatic restart disabled 01 Restart at 0 Hz 02 Retry with frequency matching to present motor speed 03 Retry with frequency matching followed by deceleration to stop— then trip alarm B002 Allowable undervoltage power failure time 0.3 to 1.0 sec. The amount of time a power input under-voltage can occur without tripping the power failure alarm. If under-voltage exists longer than this time, the inverter trips, even if the restart mode is selected. If it exists less than this time retry will be attempted. B003 Retry wait time before motor restart 0.3 to 100 sec. Time delay after a trip condition goes away before the inverter restarts the motor B004 Instantaneous power failure / voltage trip alarm enable 00 Disable 01 Enable 02 Disable during stop and ramp to stop Number of restarts on power failure / under-voltage trip events 00 Restart up to 16 times on instantaneous power failure or under-voltage 01 Always restart on instantaneous power failure or an under-voltage condition Restart frequency threshold 0.00 to 400.0 Hz B005 B007 When frequency of the motor is less than this value, the inverter will restart at 0 Hz Operations and Monitoring 00 4–52 Using Intelligent Output Terminals Opt. Code Symbol 08 IP 09 Function Name Instantaneous Power Failure UV Under-voltage condition Output State Description ON when the inverter detects a loss of input power OFF when the inverter has input power ON when the inverter input power is less than the specified input range OFF when the inverter input power is within the voltage specification Valid for outputs: 11, 12, 13, 14, 15, AL0 – AL2 Required settings: B001, B002, B003, B004, B005, B007 Example: (Default output configuration shown—see page 3–53.) Operations and Monitoring Notes: • If an over-voltage or over-current trip occurs during the deceleration and an instantaneous power failure error (E16) is displayed the inverter goes into free-run stop. In this case make the deceleration time longer. • When connecting control power supply terminals [Ro]-[To] to the DC bus [P]-[N], an under-voltage may be detected at power-off and cause a trip. If this is undesirable, set B004 to 00 or 02. • Frequency matching: The inverter reads the motor RPM and direction. If this speed is higher than the matching setting (B007), the inverter waits until they are equal and then engages the output to drive the motor (example 3). If the actual motor speed is less than the restart frequency setting, the inverter waits for t2 (value in B003) and restarts from 0 Hz (example 4). The display shows “oooo” during an actual frequency matching event. Inverter output terminal circuit IP 14 13 11 15 CM2 12 + – RY See I/O specs on page 4–9. In the following examples, t0= instantaneous power failure time, t1 = allowable under-voltage / power failure time (B002), and t2= retry wait time (B003). Example 1: Power failure within allowed limits; resume Power supply Example 2: Power failure longer than limits; trip Power supply Inverter output Inverter output Free-run Motor frequency t0 t2 t1 After waiting for t2 seconds when t0 < t1; restart t Free-run Motor frequency t0 t1 Inverter trips when t0 > t1 t SJ300 Inverter 4–53 Examples 3 and 4 relate to configuring the inverter to retry upon power failure. Frequency matching is possible if the inverter frequency is greater than the B007 value. Example 3: Motor resumes via frequency-matching Example 4: Motor restarts from 0Hz Power supply Power supply Inverter output Inverter output Free-run Free-run B007 Motor frequency t0 t2 Motor frequency t Frequency matching Motor frequency > B007 value at t2 B007 t0 t2 t 0Hz restart Motor frequency < B007 value at t2 The Instantaneous Power Failure and Alarm output responses during various power loss conditions are shown in the diagram below. Use B004 to enable/disable the alarm output when instantaneous power failure or under-voltage occurs. The alarm output will continue while the control power of the inverter is present, even if the motor is stopped. Examples 5 to 7 correspond to normal wiring of the inverter’s control circuit. Examples 8 to 10 correspond to the wiring of the inverter’s control circuit for controlled deceleration after power loss (see “Optional Controlled Decel and Alarm at Power Loss” on page 4–4). Example 5 Inverter : Stop 1 0 Run command 1 0 Inverter : Run Instantaneous power failure operation with R0–T0 connected to P–N Example 8 Inverter : Stop 1 0 Run command 1 0 1 0 1 Run command 0 Inverter : Run 1 0 Run command 1 0 Power Power Power Power Output Output Output Output 1 Alarm 0 Inst. Power Fail 1 0 1 Alarm 0 Inst. Power Fail 1 0 1 Alarm 0 Inst. Power Fail 1 0 Example 6 Inverter : Stop Output 1 0 1 Inst. Power Fail 0 1 0 1 Run command 0 Example 9 Output Output 1 0 1 Inst. Power Fail 0 Alarm 1 0 Inst. Power Fail 1 0 Alarm Inverter : Stop Inverter : Run 1 0 1 Run command 0 Inverter : Stop Example 10 1 0 1 Run command 0 Inverter : Run 1 0 1 Run command 0 1 0 1 Run command 0 Power Power Alarm Example 7 Inverter : Run 1 0 1 Run command 0 1 0 1 Run command 0 Power 1 0 1 Inst. Power Fail 0 Alarm Power Output 1 0 Inst. Power Fail 1 0 Alarm (under-voltage) Inverter : Stop Inverter : Run 1 0 1 Run command 0 Power Power Power Power Output Output Output Output 1 Alarm 0 Inst. Power Fail 1 0 1 Alarm 0 Inst. Power Fail 1 0 1 Alarm 0 Inst. Power Fail 1 0 Alarm 1 0 Inst. Power Fail 1 0 Operations and Monitoring Instantaneous power failure operation with standard R0–T0 connections 4–54 Using Intelligent Output Terminals Torque Limit Signal The Torque Limit output [TRQ] works in conjunction with the torque limit function covered in the intelligent input section. The torque limit function limits the motor torque according to the criteria selected by parameter B040. When torque limiting occurs, the [TRQ] output turns ON, then going OFF automatically when the output torque falls below the specified limits. See “Torque Limit” on page 4–37 in the intelligent input section. Opt. Code Symbol 10 TRQ Function Name Torque Limit Output State Description ON when the inverter is limiting torque OFF when the inverter is not limiting torque Valid for outputs: 11, 12, 13, 14, 15, AL0 – AL2 Required settings: B040... if B040=00 then B041, B042, B043, B044 are required Example: (Requires output configuration— see page 3–53.) Inverter output terminal circuit Operations and Monitoring Notes: • The Torque Limit input [TL] must be ON in order to enable torque limiting and its related output, [TRQ]. TRQ 14 13 11 15 CM2 12 RY + – See I/O specs on page 4–9. Run Time / Power-On Time Over Signals SJ300 Series inverters accumulate the total hours in Run Mode (run time) and the total hours of power-ON time. You can set thresholds for these accumulating timers. Once the threshold is exceeded, an output terminal will turn ON. One use of this is for preventative maintenance. A signal light or audible alert could signal the need for servicing, calibration, etc. Opt. Code Symbol 11 RNT 12 ONT Function Name Run Time Over Power-ON Time Over Output State Description ON when the accumulated time spent in Run Mode exceeds the limit (B034) OFF when the accumulated time in Run Mode is still less than the limit (B034) ON when the accumulated power-ON time exceeds the limit (B034) OFF when the accumulated power-ON time is less than the limit (B034) 4–55 SJ300 Inverter Opt. Code Symbol Function Name Valid for outputs: 11, 12, 13, 14, 15, AL0 – AL2 Required settings: B034 Output State Description Example: (Requires output configuration— see page 3–53.) Inverter output terminal circuit Notes: • The two outputs [RNT] and [ONT] share the same time threshold parameter, B040. Typically, you will use either the [RNT] or the [ONT] output only—not both at once. • These outputs are useful for the notification that a preventative maintenance interval has expired. RNT or ONT 14 13 11 15 CM2 12 + – RY See I/O specs on page 4–9. calculates the thermal rise (heating) of the motor using the current output to the motor squared, integrated over the time spent at those levels. This feature allows the motor to draw excessive current for relatively short periods of time, allowing time for cooling. The Thermal Warning output [THM] turns ON to provide a warning before the inverter trips for electronic thermal protection. You can set a unique thermal protection level for each of the three motor profiles, as shown in the table below. Function Code Function/Description Data or Range B012 / B212 Electronic thermal setting (calculated / B312 within the inverter from current output) For example, suppose you have inverter model SJ300-110LFE. The rated motor current is 46A. The setting range is (0.2 * 46) to (1.2 *46), or 9.2A to 55.2A. For a setting of B012=46A (current at 100%), the figure to the right shows the curve. The electronic thermal characteristic adjusts the way the inverter calculates thermal heating, based on the type of torque control the inverter uses. CAUTION: When the motor runs at lower speeds, the cooling effect of the motor’s internal fan decreases. Range is 0.2 * rated current to 1.2 * rated current Trip time (s) 60 0.5 0 A 53.4 69 116% 150% 92 200% Trip current at 60 Hz Operations and Monitoring Thermal Warning The purpose of the electronic thermal setting is to protect the motor from overloading, overheating and being damaged. The setting is based on the rated motor current. The inverter Signal 4–56 Using Intelligent Output Terminals The table below shows the settings and their meanings. Use the one that matches your load. Function Code Data B013 / B213 /B313 Function/Description 00 Reduced torque 01 Constant torque 02 Free-setting Reduced Torque Characteristic – The example below shows the effect of the reduced torque characteristic curve (for example motor and current rating). At 20Hz, the output current is reduced by a factor of 0.8 for given trip times. Trip current reduction factor Trip time (s) x 1.0 60 x 0.8 x 0.6 0.5 0 Hz 5 20 0 A 60 42.7 55.2 73.6 92.8% 120% 160% Operations and Monitoring Reduced trip current at 20 Hz Constant Torque Characteristic – Selecting the constant torque characteristic for the example motor gives the curves below. At 2.5 Hz, the output current is reduced by a factor of 0.9 for given trip times. Trip current reduction factor x 1.0 Trip time (s) 60 x 0.9 x 0.8 0.5 0 Hz 2.5 5 0 A 60 47.8 62.1 82.8 104% 135% 180% Reduced trip current at 2.5 Hz Free Thermal Characteristic - It is possible to set the electronic thermal characteristic using a free-form curve defined by three data points, according to the table below. Function Code Name Description Range B015 / B017 / B019 Free-setting electronic thermal frequency 1, 2, 3 Data point coordinates for Hz axis (horizontal) in the free-form curve B016 / B018 / B020 Free setting electronic thermal current 1, 2, 3 Data point coordinates for Ampere 0.0 = (disable) axis (vertical) in the free-form curve 0.1 to 1000. 0 to 400Hz SJ300 Inverter 4–57 The left graph below shows the region for possible free-setting curves. The right graph below shows an example curve defined by three data points specified by B015 – B020. Trip current reduction factor x 1.0 Output current (A) B020 B018 x 0.8 Setting range B016 0 0 Hz 5 Output freq. 400 Hz max. freq. B015 B017 B019 Ax04 Suppose the electronic thermal setting (B012) is set to 44 Amperes. The graph below shows the effect of the free setting torque characteristic curve. For example, at (B017) Hz, the output current level to cause overheating in a fixed time period is reduced to (B018) A. Points (x), (y), and (z) show the adjusted trip current levels in those conditions for given trip times. Trip time (s) 60 (x) = B018 value x 116% (y) = B018 value x 120% (z) = B018 value x 150% 0.5 (x) (y) (z) A Reduced trip current at (B017) Hz Thermal Warning Output – Using parameter C061, you can set the threshold from 0 to 100% of trip level for turning ON the intelligent output [THM] at that level. In this way, the inverter provides an early warning before the electronic thermal overload trips and turns OFF the output to the motor. Opt. Output Symbol Function Name Code State 13 THM Thermal Warning Valid for outputs: 11, 12, 13, 14, 15, AL0 – AL2 Required settings: C061 Description ON when the electronic thermal calculation exceeds the set limit OFF when the electronic thermal calculation is less than the set limit Notes: • The electronic thermal overload function uses the output current and time to calculate thermal heating of the motor. • The thermistor input of the inverter is a separate function from the electronic thermal function. You can set a threshold for it to cause a trip alarm at a particular thermistor resistance. Example: (Requires output configuration— see page 3–53.) Inverter output terminal circuit THM 14 13 11 See I/O specs on page 4–9. 15 CM2 12 RY + – Operations and Monitoring 0 4–58 Using Intelligent Output Terminals Brake Control Signals The Brake Control function enables the inverter to control external braking systems with a particular safety characteristic. A complete discussion of the operation of brake control is in “External Brake Control Function” on page 4–39. The block diagram and table that follow describe the configuration of the outputs [BRK] Brake Release and [BER] Brake Error. Inverter [BRK] Brake release Brake System [BOK] Brake confirmation [BER] Brake error Emergency Brake Opt. Output Symbol Function Name Code State 19 Operations and Monitoring 20 BRK BER Brake Release Brake Error Description ON when the inverter signals the external brake system to release (open) its brake OFF when the inverter is not driving the motor, and needs the external brake engaged ON when the output current is less than the set releasing current OFF when the brake function is not in use, or when the output current to the motor is correct and it is safe to release the brake Valid for outputs: 11, 12, 13, 14, 15, AL0 – AL2 Required settings: B120, B121, B122, B123, B124, B125, B126 Notes: • The brake release logic convention is such that an open circuit fault (such as loose wire) causes the external brake to engage. Example: (Requires output configuration— see page 3–53.) Inverter output terminal circuit 14 13 11 See I/O specs on page 4–9. RY Expansion Card Output Signals BRK BER 15 CM2 12 RY + – Other outputs listed below require expansion card SJ-FB Encoder Feedback board. Please see the SJ-FB manual for more information. Opt. Symbol Code 21 ZS 22 23 Function Name Description Zero Speed Detect signal Signal indicates the encoder pulses of the motor have stopped DSE Speed Deviation Excessive Velocity error exceeds the error threshold defined by parameter P026 POK Positioning Completion Indicates the load position is at the target SJ300 Inverter 4–59 Analog Input Operation Input Terminal Signals The SJ300 inverters provide for an external analog input to command the inverter frequency output value. The analog input terminal group includes the [L], [OI], [O], [O2], and [H] terminals on the control connector, which provide for Voltage [O] and [O2] or Current [OI] input. All analog input signals must use the analog ground [L]. H O2 AM FM L O OI AMI A GND +V Ref. 0—10V input If you use either the voltage or current analog input, you must select one of them using the logic -10 / 0 / +10V input terminal function [AT] analog type. If terminal [AT] is OFF, the voltage input [O] can 4—20mA input command the inverter output frequency. If terminal [AT] is ON, the current input [OI] can command the inverter output frequency. The [AT] terminal function is covered in “Analog Input Current/ Voltage Select” on page 4–26. Remember that you must also set A001 = 01 to select analog input as the frequency source. O2 1 O 0 OI 1 A005 A001=01 Frequency source setting 1 Terminals 1 0 O (Keypad) 0 Frequency setting 0 L 1 V – I select O OI AMI OI O2 O 4-20 mA +– +– AT=ON A005=00 -10 / 0 / +10V AT=ON A005=01 0 – 10V AT=OFF L Input Filter Parameter A016 adjusts an analog input sampling filter that evenly affects all analog inputs shown above. The parameter range is from 1 to 30. Before increasing the filter setting, we recommend trying to find the cause of input analog noise. Check for the following: • Look for nearby high-current wiring—avoid any parallel runs to the analog signal wires • Check the impedance between the chassis grounds of the inverter and the analog signal source equipment—a good connection will have a low impedance • Check the analog signal ground impedance from the inverter to the analog signal source • Avoid ground loops... measure the current (or voltage drop) on the chassis ground and signal ground connections; the ideal value is zero After taking steps to minimize the analog signal noise sources, increase the filter time constant (A016) until the motor output frequency (when commanded by analog inputs) becomes stable. Operations and Monitoring AT H O2 AM FM 4–60 Analog Input Operation The following tables show the available analog input settings. Parameters A006, A005, and input terminal [AT] determine the External Frequency Command input terminals that are available and how they function. The Trim Frequency input [O2]—[L] is available (when check marked) for some settings. Other settings make the reverse direction (in addition to forward) available for bipolar input settings (when check marked). A bipolar input responds to positive input voltages with a forward motor rotation, and to negative input voltages with reverse motor rotation. A006 A005 [AT] External Frequency Command Input Trim Frequency Command Input Reverse avail. (bipolar input) 00 00 OFF [O] ✘ ✘ ON [OI] ✘ ✘ OFF [O] ✘ ✘ ON [O2] ✘ ✔ 00 Example 1 OFF [O] [O2] ✘ ON [OI] [O2] ✘ 01 OFF [O] [O2] ✘ ON [O2] ✘ ✔ 00 Example 2 OFF [O] [O2] ✔ ON [OI] [O2] ✔ 01 OFF [O] [O2] ✔ ON [O2 ✘ ✔ 01 01 Operations and Monitoring 02 The table below applies when the [AT] input function is not assigned to any intelligent input terminal. The A005 setting, normally used in conjunction with an [AT] input, is ignored. A006 A005 00 — 01 — 02 — [AT] (not assigned to any input terminal) External Frequency Command Input Trim Frequency Command Input Reverse avail. (bipolar input) [O2] ✘ ✔ Summation of [O] and [OI] [O2] ✘ Summation of [O] and [OI] [O2] ✔ CAUTION: Whenever the [AT] input function is not assigned to any input terminal and reverse rotation is not desired or is unsafe, be sure to set A006 = 01. This setting makes the [O2] input unipolar only. SJ300 Inverter 4–61 The examples below show how the use of the [AT] input during operation enables/disables the Trim Frequency Command input [O2]—[L]. The [O2]—[L] input may be used alone, or as an offset control for the primary analog input. Example 1: Without reverse Example 2: With reverse [FW] terminal [FW] terminal [AT] terminal [AT] terminal FOI External frequency command [O/OI] terminal 0 FO FO2 Trim frequency 0 command [O2] terminal Actual frequency 0 command FOI External frequency command [O/OI] terminal 0 FO FO2 Trim frequency 0 command [O2] terminal forward reverse Actual frequency 0 command FO + FO2 FOI + FO2 FO + FO2 FOI + FO2 Wiring Examples Using an external potentiometer is a common way to H O2 AM FM L O OI AMI 1 to 2 kΩ, 2W L H Voltage Input – The 0–10V voltage input circuit uses terminals [L] and [O]. Attach the signal cable’s shield wire to terminal [L] on the inverter only. DO NOT ground the shield at its other end. Maintain the voltage within specifications (do not apply negative voltage). Normally a full-span input level (10V) will give the maximum motor frequency. You can use parameter A014 to select a lower voltage for full output frequency (such as using a 5V input signal). Bipolar Voltage Input – The -10 / 0 / +10V voltage input circuit uses terminals [L] and [O2]. Attach the cable’s shield wire to terminal [L] on the inverter only. Maintain the voltage within specifications. Only apply a negative voltage if this input is configured for bipolar use. Current Input – The current input circuit uses terminals [OI] and [L]. The current comes from a sourcing type transmitter; a sinking type will not work! This means the current must flow into terminal [OI], and terminal [L] is the return back to the transmitter. The input impedance from [OI] to [L] is 250 Ohms. Attach the cable’s shield wire to terminal [L] on the inverter only. Standard Voltage Input Bipolar Voltage Input H O2 AM FM O OI AMI +– 0 to 9.6 VDC, 0 to 10V nominal H O2 AM FM L O OI AMI H O2 AM FM L O OI AMI +– L Current Input -10 to 9.6 VDC, 0 to 10V nominal See I/O specs on page 4–9. 4 to 19.6 mA DC, 4 to 20 mA nominal Operations and Monitoring control the inverter output frequency (and a good way to learn how to use the analog inputs). The potentiometer uses the built-in 10V reference [H] and the analog ground [L] for excitation, and the voltage input [O] for the signal. By default, the [AT] terminal selects the voltage input when it is OFF. Take care to use the proper resistance for the potentiometer, which is 1 to 2kΩ, 2 Watts. 4–62 Analog Output Operation Analog Output Operation In the system design for inverter applications it is sometimes useful to monitor inverter operation from a remote location. In some cases, this requires only a panel-mounted analog meter (moving-coil type). In other cases, a controller device such as a PLC may monitor and command the inverter frequency and other functions. The inverter can transmit the (real-time) output frequency, current, torque, or other parameters to the controller to confirm actual operation. The monitor output terminal [FM] serves these purposes. [FM] Terminal The inverter provides an analog/digital output on terminal [FM] (frequency monitor). It uses terminal [CM1] as digital GND reference. While many applications use this terminal to monitor the output frequency, you can configure terminal [FM] to transmit one of several parameters. Most use pulse-width modulation (PWM) to represent the value, while one parameter uses frequency modulation (FM) to represent the value. Do not confuse the notation for terminal [FM] (with brackets) with FM signal type. H O2 AM FM TH FW L O OI AMI P24 PLC CM1 Analog/digital Output D GND See I/O specs on page 4–9. The following table lists the configurations for terminal [FM]. Use function C027 to configure. Operations and Monitoring Func. C027 PWM Signal Type Code Description Waveform Full Scale Value 00 Output frequency PWM 0 – Max. frequency (Hz) 01 Output current PWM 0 – 200% 02 Output torque *1 PWM 0 – 200% 03 Output frequency FM 0 – Max. frequency (Hz) 04 Output voltage PWM 0 – 100% 05 Input electric power PWM 0 – 200% 06 Thermal load ratio PWM 0 – 100% 07 LAD frequency PWM 0 – Max. frequency (Hz) Note 1: Display substitutes only during sensorless vector control, 0Hz domain sensorless vector control, and vector control The pulse-width modulated signal at terminal H O2 AM FM TH FW [FM] is primarily designed for driving a movingcoil meter. The pulse-width modulated signal is L O OI AMI P24 PLC CM1 automatically averaged by the inertia of the moving-coil mechanism—converting the PWM + – signal to an analog representation. Be sure to use a 10V full-scale DC voltmeter. 0 to 10V, 1 mA The signal characteristics of terminal [FM] in PWM signal configuration is shown below [FM] [FM] output value = --tT t 10V B081 = [FM] terminal 8-bit gain setting 0V T Period T = 6.4ms constant (156 Hz) t C27=00, 01, 02, 04, 05, 06, 07 Selects FM type output 4–63 SJ300 Inverter To calibrate the meter reading, generate a full-scale output (always ON) at terminal [FM]. Then use parameter B081(gain setting from 0 to 255) to adjust the corresponding full-scale reading of the meter. For example, when the inverter output frequency is 60 Hz, change the value of B081 so that the meter reads 60 Hz. TIP: When using the analog meter for monitoring, adjust the meter so it has a zero reading when the [FM] output is zero. Then use scale factor B081 to adjust the [FM] output so the maximum frequency in the inverter corresponds to a full-scale reading on the meter. NOTE: The indicator accuracy after adjustment is about ±5%. Depending on the motor, the accuracy may exceed this value. PWM Smoothing Circuit – Note that standard analog output signals are available on terminals [AM] and [AMI], covered in the next section. However, you may also wish to smooth the PWM signal at the [FM] terminal and convert it to an analog signal. The [FM] terminal will then generate a relatively stable DC analog voltage that represents the output value. To do this, use the circuit shown to the right. Note the output impedance of the circuit is at least 82kΩ, so the monitoring device needs an input impedance of 1MΩ or greater. Otherwise, the impedance of the smoothing circuit will cause a nonlinearity in the reading. L O OI AMI P24 PLC CM1 + 33kΩ 82kΩ + 1µF + – Volts – The frequency-modulated output at terminal [FM] varies its frequency with the inverter output frequency (when C027=03). This frequency is digitally controlled for accuracy, and does not use the B081 gain setting when C027=03 (frequency modulation). 50% fixed duty cycle [FM] 1 [FM] Output Frequency = --T 10V 0V C027=03 T 1 T = -------------------------------------------------------[FM] Output Frequency t Selects FM type output Operations and Monitoring FM Signal Type H O2 AM FM TH FW 4–64 Analog Output Operation [AM] and [AMI] Terminals The [AM] and [AMI] terminals provide signals to monitor various inverter parameters such as output frequency, output current, and torque. The terminals provide these analog signal types: L O OI AMI • [AM] terminal: 0–10V analog output signal A GND • [AMI] terminal: 4–20mA analog output signal 0–10V analog output These signals both use the [L] terminal for signal return. Eight different inverter parameters may be monitored independently at either the [AM] or [AMI] terminal, as listed in the table below. Use C028 to configure terminal [AM], and C029 to configure terminal [AMI]. 4–20mA analog output Func. C028 / C029 Operations and Monitoring H O2 AM FM Terminal [AM] / [AMI] Code Description See I/O specs on page 4–9. Full Scale Value 00 Output frequency 0 – Max. frequency (Hz) 01 Output current 0 – 200% 02 Output torque *1 0 – 200% 04 Output voltage 0 – 100% 05 Input electric power 0 – 200% 06 Thermal load ratio 0 – 100% 07 LAD frequency 0 – Max. frequency (Hz) Note 1: Display of torque is possible only during sensorless vector control, 0Hz domain sensorless vector control, and vector control with feedback The analog signals may need some adjustment for gain or offset to compensate for variances in the system. For example, the signals may drive a panel meter and require a full-scale gain adjustment. The table below lists the function codes and their descriptions. The [AM] and [AMI] terminals have separate gain and offset adjustments. Note the default values. Func. Terminal Description B080 [AM] Gain adjustment C086 [AM] Offset Adjustment C087 [AMI] Gain adjustment C088 [AMI] Offset Adjustment Range Default 0 – 255 180 0.0 – 10.0V 0.0V 0 – 255 80 0.0 – 20.0mA 0.0mA SJ300 Inverter 4–65 Setting Motor Constants for Vector Control Introduction These advanced torque control algorithms improve performance, particularly at low speeds: • Sensorless Vector Control – improved torque control at output frequencies down to 0.5 Hz. Use A044=03 (1st motor) or A244=03 (2nd motor) to select sensorless vector control. • Sensorless Vector Control, 0Hz Domain – improved torque control at output frequencies from 0 to 2.5 Hz. Use A044=04 (1st motor) or A244=04 (2nd motor) to select sensorless vector control, 0Hz domain. • Sensorless Vector Control with Feedback – improved torque control at all speeds, while providing the most accurate speed regulation of all torque control algorithms. Use A044=05 to select sensorless vector control with feedback. These three control algorithms require the inverter’s motor constants to accurately match the characteristics of the particular motor connected to your inverter. Simply using the inverter’s default parameters with the vector control modes may not produce satisfactory results. The auto-tuning procedure described later in this section is recommended for most applications needing vector control. It determines and records the characteristics of the attached motor. However, it is possible to enter the motor constants directly if the motor manufacturer has provided that data. After performing an initial auto-tuning procedure for your motor, you have an additional option: adaptive tuning. The adaptive tuning parameters use the auto-tuning procedure’s results as starting values. Then, each time the motor runs normally in your application, the inverter tunes the parameters again to match the motor. This compensates for temperature changes, etc., further optimizing the values. Func. A044 / A244 / A344 H002 Name V/f characteristic curve selection, 1st / 2nd / 3rd motors Motor data selection, 1st motor Data Notes 00 V/f constant torque 01 V/f variable torque 02 V/f free-setting curve 03 Sensorless vector control (SLV) 04 Sensorless vector control, 0Hz domain 05 Vector control with encoder feedback 00 Standard motor parameters 01 Auto-tuning parameters 02 Adaptive tuning parameters Motor capacity, 1st motor 0.2 – 75, 0.2 – 160 kW, up to –550xxx models kW, –750xxx to –1500xxx models H004 Motor poles setting, 1st motor 2/4/6/8 Units: poles H020 Motor constant R1, 1st motor 0.000–65.53 Units: ohms H021 Motor constant R2, 1st motor 0.000–65.53 Units: ohms H022 Motor constant L, 1st motor 0.00–655.3 Units: mH H023 Motor constant Io, 1st motor 0.00–655.3 Units: A H024 Motor constant J, 1st motor 0.001–9999 Units: kgm2 H030 Auto-tuned constant R1, 1st motor 0.000–65.53 Units: ohms H003 Operations and Monitoring The following table lists the parameters associated with motor constant settings. Function H002 selects the set of motor constants that you want the inverter to use in normal use. Standard constants (select with H002=00) include H020 to H024. Auto-tuned constants (select with H002=01) include H030 to H034. Remember that you have to do the auto-tuning procedure in this section before using either auto-tuned constants or the adaptive mode (H002=02). 4–66 Setting Motor Constants for Vector Control Func. Name Data Notes H031 Auto-tuned constant R2, 1st motor 0.000–65.53 Units: ohms H032 Auto-tuned constant L, 1st motor 0.00–655.3 Units: mH H033 Auto-tuned constant Io, 1st motor 0.00–655.3 Units: A H034 Auto-tuned constant J, 1st motor 0.001–9999 Units: kgm2 The inverter has three separate motor constant sets named 1st, 2nd, and 3rd. The 1st motor constant set is the default, while the SET and SET2 intelligent inputs select the 2nd and 3rd constant sets, respectively. The torque control methods are valid to use only if a particular motor constant set includes parameters for the selected control method. The following table lists the vector control methods and shows the ones that are valid for each motor constant set.: Operations and Monitoring Vector Control Method 1st motor 2nd motor 3rd motor V/f constant torque ✔ ✔ ✔ V/f variable torque ✔ ✔ ✔ V/f free-setting curve ✔ ✔ ✘ Sensorless vector control (SLV) ✔ ✔ ✘ Sensorless vector control, 0Hz domain ✔ ✔ ✘ Vector control with encoder feedback ✔ ✘ ✘ The motor data selection is available only to the 1st motor constant set, selected by function H004. By default, the 2nd and 3rd motor constants sets only store standard motor parameters. The table below shows this arrangement. Motor data selection 1st motor 2nd motor 3rd motor Standard motor parameters ✔ ✔ ✔ Auto-tuning parameters ✔ ✘ ✘ Adaptive tuning parameters ✔ ✘ ✘ When motor constant values are available from the motor manufacturer, you can enter them directly. The available motor constant parameters (storage locations) depend on the motor constant set (1st, 2nd, or 3rd) according to the following table. Motor data selection 1st motor 2nd motor H220 to H224 3rd motor Standard motor parameters H020 to H024 — Auto-tuning parameters H030 to H034 — — Adaptive tuning parameters H030 to H034 — — SJ300 Inverter Auto-tuning of Motor Constants 4–67 The SJ300 inverter features auto-tuning, which detects and records the motor characteristic parameters to use in all vector control modes. Auto-tuning determines the resistance and inductance of motor windings. Therefore, the motor must be connected to the inverter for this procedure. Note that the auto-tuning feature is not associated with PID loop operation, which is common on some control devices. The auto-tuning procedure must be conducted while the inverter is stopped (not in Run mode), so it can use special output pulses to detect motor characteristics. When using the inverter in sensorless vector control, sensorless vector control - 0Hz domain, or vector control with encoder feedback, the motor circuit constants are important. If they are unknown, then you must first conduct the auto-tuning procedure. The inverter will determine the constants and write new values for the related “H” Group settings. The auto-tuning procedure requires that the inverter be configured to operate the 1st motor (do not set the inverter to use 2nd and 3rd motor data during an auto-tuning procedure). Func. Name Auto-tuning setting Range Notes Disabled 01 Enabled, without motor rotation 02 Enabled, with motor rotation 00 Standard motor parameters 01 Auto-tuning parameters 02 Adaptive tuning parameters Motor capacity, 1st motor 0.2 – 75, 0.2 – 160 kW, up to –550xxx models kW, –750xxx to –1500xxx models H004 Motor poles setting, 1st motor 2/4/6/8 Units: poles H030 Auto-tuned motor constant R1, 1st motor — Units: ohms H031 Auto-tuned motor constant R2, 1st motor — Units: ohms H032 Auto-tuned motor constant L, 1st motor — Units: mH H033 Auto-tuned motor constant Io, 1st motor — Units: A H034 Auto-tuned motor constant J, 1st motor — Units: kgm2 A003 Base frequency setting H001 Motor data selection, 1st motor H002 H003 DC braking enable 30 to maximum freq. 00 Disabled (Disable during autotuning) 01 Enabled A051 AVR voltage select A082 Units: Hz 200/215/220/230/240 Valid for 200V class inverters 380/400/415/440/ 460/480 Valid for 400V class inverters Please read the following Warning before running the auto-tuning procedure on the next page. WARNING: You may need to disconnect the load from the motor before performing autotuning. The inverter runs the motor forward and backward for several seconds without regard to load movement limits. Operations and Monitoring 00 4–68 Setting Motor Constants for Vector Control Preparation for Auto-tuning Procedure – Be sure to study the preparation items and verify the related inverter configuration before going further in this procedure. 1. Adjust the motor base frequency (A003) and the motor voltage selection (A082) to match the specifications of the motor used in the auto-tuning procedure. 2. Verify that the motor is not more than one frame size smaller than the rated size for he inverter. Otherwise, the motor characteristic measurements may be inaccurate. 3. Be sure that no outside force will drive the motor during auto-tuning. 4. If DC braking is enabled (A051=01), the motor constants will not be accurately set. Therefore, disable DC braking (A051=00) before starting the auto-tuning procedure. 5. When auto-tuning with motor rotation (H002=02), take care to verify the following points: a. The motor will rotate up to 80% of the base frequency; make sure that this will not cause any problem. b. Do not attempt to either run or stop the motor during the auto-tuning procedure unless it is an emergency. If this occurs, initialize the inverter’s parameters to the factory default settings (see “Restoring Factory Default Settings” on page 6–9). Then reprogram the parameters unique to your application, and initiate the auto-tuning procedure again. c. Release any mechanical brake that would interfere with the motor rotating freely. d. Disconnect any mechanical load from the motor. The torque during auto-tuning is not enough to move some loads. e. If the motor is part of a mechanism with limited travel (such as lead screw or elevator), select H001=01 so that the auto-tuning will not cause motor rotation. Operations and Monitoring 6. Note that even when you select H001=01 for no rotation, sometimes the motor will rotate. 7. When using a motor that is one frame size smaller than the inverter rating, enable the overload restriction function. Then set the overload restriction level to 1.5 times the rated output current of the motor. Auto-tuning Procedure After the preparations above are complete, perform the auto-tuning procedure by following the steps below. 1. Set H001=01 (auto-tuning without motor rotation) or H001=02 (auto-tuning with motor rotation). 2. Turn the Run command ON. The inverter will then automatically sequence through the following actions: a. First AC excitation (motor does not rotate) b. Second AC excitation (motor does not rotate) c. First DC excitation (motor does not rotate) d. V/F running—this step occurs only if H001=02 (motor accelerates up to 80% of the base frequency) e. SLV running—this step occurs only if H001=02 (motor accelerates up to x% of the base frequency), where “x” varies with time T during this step: x=40% when T < 50s x=20% when 50s < T < 100s x=10% when T => 100s f. Second DC excitation g. Displays the pass/fail result of the auto-tuning (see next page) NOTE: During the AC and DC motor excitation steps above, you may notice that the motor makes a slight humming sound. This sound is normal. SJ300 Inverter 4–69 If the auto-tuning procedure is successful, the inverter updates the motor characteristic parameters and indicates normal termination of the procedure as shown. Pressing any key on the keypad will clear the result from the display. • Trip during auto-tuning – A trip event will cause the autotuning sequence to quit. The display will show the error code for the trip rather than the abnormal termination indication. After eliminating the cause of the trip, then conduct the autotuning procedure again. Normal termination • Power loss or stop during auto-tuning – If the auto-tuning Abnormal termination procedure is interrupted by power loss, the Stop key, or by turning OFF the Run command, the auto-tuning constants may or may not be stored in the inverter. It will be necessary to restore the inverter’s factory default settings (see “Restoring Factory Default Settings” on page 6–9). After initializing the inverter, then perform the auto-tuning procedure again. • Free V/F setting – The auto-tuning procedure will have an abnormal termination if the control mode of the inverter is set for free V/F setting. Adaptive Autotuning of Motor Constants The adaptive auto-tuning feature refines the motor constants by checking the motor characteristic while it in the normal running temperature range. Preparation for Adaptive Auto-tuning – Be sure to study the preparation items and verify the related inverter configuration before going further in this procedure. 1. It is necessary to first perform the auto-tuning procedure in the section above, since adaptive auto-tuning requires accurate initial constant values. 3. The adaptive auto-tuning sequence actually begins as the motor decelerates to a stop from a Run command you initiate. However, the sequence still continues for five (5) more seconds. Giving another Run command during this 5-second time period will halt the adaptive autotuning. It will resume the next time the motor runs and decelerates to a stop. 4. If DC braking is enabled, then the adaptive auto-tuning sequence executes after DC braking brings the motor to a stop. After reading and following the preparation steps above, then configure the inverter for adaptive auto-tuning by following these steps: 1. Set H002=02 for adaptive auto-tuning procedure 2. Set H001=00 to disable the (manual) auto-tuning procedure 3. Turn the Run command ON. 4. Run the motor for an appropriate time until it reaches its normal operating temperature range. Remember that the purpose of adaptive auto-tuning is optimize the inverter for typical running conditions. 5. Stop the motor (or turn the Run command OFF), which initiates an adaptive auto-tuning. Wait at least five (5) seconds before issuing any other command to the inverter. With the above configuration, the inverter automatically runs the adaptive auto-tuning sequence each time the motor runs and decelerates to a stop. This continuously adapts the SLV control algorithm to slight changes in the motor constants during operation. NOTE: It is not necessary to wait 5 seconds after each time the motor runs before running again. When the motor stops for less than 5 seconds before running again, the inverter stops the adaptive tuning sequence and keeps the current motor constant values in memory. The inverter will attempt the adaptive auto-tuning at the next run/stop event of the motor. Operations and Monitoring 2. Adaptive auto-tuning is valid only for the 1st motor data (do not use 2nd or 3rd motor data settings). 4–70 Setting Motor Constants for Vector Control Manual Setting of With vector control, the inverter uses the output current, output voltage, and motor constants to Motor Constants estimate the motor torque and speed. It is possible to achieve a high starting torque and accurate speed control at low frequency • Sensorless Vector Control – improved torque control at output frequencies down to 0.5 Hz. Use A044=03 (1st motor) or A244=03 (2nd motor) to select sensorless vector control. • Sensorless Vector Control, 0Hz Domain – improved torque control at output frequencies from 0 to 2.5 Hz. Use A044=04 (1st motor) or A244=04 (2nd motor). For this vector control method, we recommend using a motor that is one frame size smaller than the inverter size. • Sensorless Vector Control with Feedback – improved torque control at all speeds, while providing the most accurate speed regulation If you do use any vector control methods, it is important that the motor constants stored in the inverter match the motor. We recommend first using the auto-tuning procedure in the previous section. If satisfactory performance through auto-tuning cannot be fully obtained, please adjust the motor constants for the observed symptoms according to the table below. CAUTION: If the inverter capacity is more than twice the capacity of the motor in use, the inverter may not achieve its full performance specifications. CAUTION: You must use a carrier frequency of more than 2.1kHz. The inverter cannot operate in vector control mode at less than 2.1 kHz carrier frequency. Operation Status Symptom Adjustment Parameter When the speed deviation is negative Slowly increase the motor constant R2 in relation to auto-tuning data, within 1 to 1.2 times preset R2 H021 / H221 When the speed deviation is positive Slowly decrease the motor constant R2 in relation to auto-tuning data, within 0.8 to 1 times preset R2 H021 / H221 Regeneration When low frequency (a (status with a decel- few Hz) torque is insuffierating torque) cient Slowly increase the motor speed constant R1 in relation to autotuning data within 1 to 1.2 times R1 H020 / H220 Slowly increase the motor constant IO in relation to auto-tuning data, within 1 to 1.2 times preset IO H023 / H223 During acceleration A sudden jerk at start of rotation Increase motor constant J slowly within 1 to 1.2 times the preset constant H024 / H224 During deceleration Unstable motor rotation Decrease the speed response H05, H205 Set motor constant J smaller than the preset constant H024, H224 B021, B041 to B044 Operations and Monitoring Powered running During torque limiting Insufficient torque during torque limit at low speed Set the overload restriction level lower than the torque limit level At low-frequency operation Irregular rotation Set motor constant J larger than the preset constant H024, H244 When using a motor one frame size smaller than the inverter rating, the torque limit value (B041 to B044) is from the following formula and the value of the actual motor torque limit is calculated by the formula. Do not set a value in B041 to B044 that results in an actual torque greater than 200% or you risk motor failure. For example, suppose you have a 0.75kW inverter and a 0.4kW motor. The torque limit setting value that is for T=200% is set (entered) as 106%, shown by the following formula: Torque limit setting = 200% × 0.4kW Actual torque limit × Motor capacity -------------------------------------------------------------------------- = ------------------------------- = 106% 0.75kW Inverter capacity SJ300 Inverter 4–71 PID Loop Operation In standard operation, the inverter uses a reference source selected by parameter A001 for the output frequency, which may be a fixed value (F001), a variable set by the front panel potentiometer, or value from an analog input (voltage or current). To enable PID operation, set A071 = 01. This causes the inverter to calculate the target frequency, or setpoint. An optional intelligent input assignment (code 23), PID Disable, will temporarily disable PID operation when active. A calculated target frequency can have a lot of advantages. It lets the inverter adjust the motor speed to optimize some other process variable of interest, potentially saving energy as well. Refer to the figure below. The motor acts upon the external process. To control that external process, the inverter must monitor the process variable. This requires wiring a sensor to either the analog input terminal [O] (voltage) or terminal [OI] (current). Inverter Setpoint SP ∑ Error PID Calculation Freq. Inverter Output External Process Motor PV Analog input Process Variable (PV) Sensor Scale factor A075 Standard setting Setpoint (Target) F001 Scale factor reciprocal Multi-speed settings 1/A075 F001 PID Enable Frequency source select A071 PID Disable C023 optional intelligent input A001 P gain A020 to A035 A072 Potentiometer on keypad Normal Error SP V/I input select [AT] ∑ I gain A073 PV Process Variable (Feedback) Voltage ∑ PID Frequency setting D gain A074 Analog input scaling O A GND A012 L A011 A015 A013 A014 OI Current A076 PID V/I input select Scale factor A075 Monitor D004 Operations and Monitoring When enabled, the PID loop calculates the ideal output frequency to minimize the loop error. This means we no longer command the inverter to run at a particular frequency, but we specify the ideal value for the process variable. That ideal value is called the setpoint, and is specified in the units of the external process variable. For a pump application it may be gallons/minute, or it could be air velocity or temperature for an HVAC unit. Parameter A075 is a scale factor that relates the external process variable units to motor frequency. The figure below is a more detailed diagram of the PID function. 4–72 Configuring the Inverter for Multiple Motors Configuring the Inverter for Multiple Motors Simultaneous Connections For some applications, you may need to connect two or more motors (wired in parallel) to a single inverter’s output. For example, this is common in conveyor applications where two separate conveyors need to have approximately the same speed. The use of two motors may be less expensive than making the mechanical link for one motor to drive multiple conveyors. Some of the requirements when using multiple motors with one drive are: Inverter U/T1 V/T2 W/T3 Motor 1 Motor 2 to Nth motor • Use only V/F (variable-frequency) control; do not use SLV (sensorless vector control). • The inverter output must be rated to handle the sum of the currents from the motors. • You must use separate thermal protection switches or devices to protect each motor. Locate the device for each motor inside the motor housing or as close to it as possible. • The wiring for the motors must be permanently connected in parallel (do not remove one motor from the circuit during operation). Operations and Monitoring NOTE: The motor speeds are identical only in theory. That is because slight differences in their loads will cause one motor to slip a little more than another, even if the motors are identical. Therefore, do not use this technique for multi-axis machinery that must maintain a fixed position reference between its axes. Inverter Configuration for Multiple Motor Types Some equipment manufacturers may have a single type of machine that has to support three different motor types—and only one motor will be connected at a time. For example, an OEM may sell basically the same machine to the US market and the European market. Some reasons why the OEM needs two motor profiles are: • The inverter power input voltage is different for these markets. • The required motor type is also different for each destination. In other cases, the inverter needs two profiles because the machine characteristics vary according to these situations: • Sometimes the motor load is very light and can move fast. Other times the motor load is heavy and must move slower. Using two profiles allows the motor speed, acceleration and deceleration to be optimal for the load and avoid inverter trip (fault) events. • Sometimes the slower version of the machine does not have special braking options, but a higher performance version does have braking features. Having multiple motor profiles lets you store several “personalities” for motors in one inverter’s memory. The inverter allows the final selection between the three motor types to be made in the field through the use of intelligent input terminal functions [SET] and [SET3]. This provides an extra level of flexibility needed in particular situations. See the following page. SJ300 Inverter 4–73 Parameters for the second motor and third motors have function codes of the form x2xx and x3xx respectively. They appear immediately after the first motor’s parameter in the menu listing order. The following table lists the parameters that have the second/third parameter registers for programming. Parameter Codes Function Name 2nd motor 3rd motor Multi-speed frequency setting A020 A220 A320 Acceleration time setting (Acceleration 1) F002 F202 F302 Deceleration time setting (Deceleration 1) F003 F203 F303 Second acceleration time setting (Acceleration 2) A092 A292 A392 Second deceleration time setting (Deceleration 2) A093 A293 A393 Select method to use 2nd acceleration/deceleration A094 A294 — Acc1 to Acc2 frequency transition point A095 A295 — Dec1 to Dec2 frequency transition point A096 A296 — Level of electronic thermal setting B012 B212 B312 Select electronic thermal characteristic B013 B213 B313 Torque boost method selection A041 A241 — Manual torque boost value A042 A242 — Manual torque boost frequency adjustment A043 A243 A343 V/F characteristic curve selection A044 A244 A344 Base frequency setting A003 A203 A303 Maximum frequency setting A004 A204 A304 Select motor constant H002 H202 — Motor capacity setting H003 H203 — Motor poles setting H004 H204 — Motor constant R1 setting (Standard, Auto tuning) H020/H030 H220/H230 — Motor constant R2 setting (Standard, Auto tuning) H021/H031 H221/H231 — Motor constant L setting (Standard, Auto tuning) H022/H032 H222/H232 — Motor constant Io setting (Standard, Auto tuning) H023/H033 H223/H233 — Motor constant J setting (Standard, Auto tuning) H024/H034 H224/H234 — Motor constant Kp setting (Standard, Auto tuning) H005 H205 — Motor stabilization constant H006 H206 — Operations and Monitoring 1st motor Inverter System Accessories In This Chapter.... 5 page — Introduction ....................................................................................... 2 — Component Descriptions .................................................................. 3 — Dynamic Braking............................................................................... 6 5–2 Introduction Introduction A motor speed control system will obviously include a motor and inverter, as well as fuses for safety. If you are connecting a motor to the inverter on a test bench just to get started, that’s all you may need for now. But a fully developed system can also have a variety of additional components. Some can be for noise suppression, while others may enhance the inverter’s braking performance. The figure below shows a system with several possible optional components, and the table gives part number information. From power supply L1 L2 L3 Part No. Series Breaker, MCCB or GFI Name RF noise filter EMI filter Switch Ferrite core Capacitive filter R S T +1 Inverter Motor Control Accessories Expansion bay DC link choke Braking resistor + Digital input expansion card Braking unit RB Encoder input expansion card – B U V W RF noise filter T1 T2 T3 ALI–xxx HRL–x 5–3 RF noise filter, input side ZCL–x ZCL–x 5–4 EMI filter (EMC Class A) NF–CEHx NF–CEHxx 5–4 EMI filter (EMC Class B) NF–CEHx, with FC–Hx NF–CEHxx, with FC–Hx 5–4 Capacitive filter CFI–x CFI–x 5–4 DC link choke — HDC–xxx 5–4 Braking resistor JRB–xxx–x, SRB–xxx–x JRB–xxx, SRB–xxx 5–9 Braking resistor, NEMA-rated — HRB1-x, HRB2-x HRB3-x 5–9 Resistance braking unit BRD–xxx BRD–xxx 5–8 RF noise filter, output side ZCL–xxx ZCL–xxx 5–4 AC reactor, output side ALI–xxx HRL–xxx 5–3 — HRL–xxxC 5–3 LCR filter GND A USA AC reactor, input side AC reactor AC reactor, or LCR filter Motor Encoder Thermal switch See page Europe, Japan Encoder feed-back expansion SJ-FB 5–5 Digital input expansion card SJ-DG 5–5 NOTE: The Hitachi part number series for accessories includes different sizes of each part type, specified by the –x suffix. Hitachi product literature can help match size and rating of your inverter to the proper accessory size. Each inverter accessory comes with its own printed instruction manual. Please refer to those manuals for complete installation details. This chapter gives only an overview of these optional system devices. For more information on Hitachi inverter system accessories, please contact your Hitachi sales office or distributor. SJ300 Inverter 5–3 Component Descriptions AC Reactors, Input Side This is useful in suppressing harmonics induced on the power supply lines, or when the main power voltage imbalance exceeds 3% (and power source capacity is more than 500 kVA), or to smooth out line fluctuations. It also improves the power factor. In the following cases for a general-purpose inverter, a large peak current flows on the main power supply side, and is able to destroy the inverter module: • If the unbalanced factor of the power supply is 3% or higher • If the power supply capacity is at least 10 times greater than the inverter capacity (the power supply capacity is 500 kVA or more) • If abrupt power supply changes are expected Examples of these situations include: 1. Several inverters are connected in parallel, sharing the same power bus 2. A thyristor converter and an inverter are connected in parallel, sharing the same power bus 3. An installed phase-advance (power factor correction) capacitor opens and closes Where these conditions exist or when the connected equipment must be highly reliable, install an AC reactor between the power supply and the inverter. Also, where the effects of an indirect lightning strike is possible, install a lightning conductor. Example calculation: VRS = 205V, VST = 203V, VTR = 197V, where VRS is R-S line voltage, VST is S-T line voltage, VTR is T-R line voltage Max. line voltage (min.) – Mean line voltage Unbalance factor of voltage = ----------------------------------------------------------------------------------------------------------- × 100 Meanline voltage V RS – ( V RS + V ST + V TR ) ⁄ 3 205 – 202 = -------------------------------------------------------------------------- × 100 = ------------------------ × 100 = 1.5% ( V RS + V ST + V TR ) ⁄ 3 202 Please refer to the documentation that comes with the AC reactor for installation instructions. This reactor reduces the vibrations in the motor caused by the inverter’s switching waveforms, by smoothing the waveforms to approximate commercial power quality. It is also useful to reduce the reflected voltage wave phenomenon when wiring from the inverter to the motor is more than 10m in length. Please refer to the documentation that comes with the AC reactor for installation instructions. Motor Control Accessories AC Reactor or LCR Filter, Output Side 5–4 Component Descriptions Zero-phase Reactor (RF Noise Filter) EMI Filter Electrical noise interference may occur on nearby equipment such as a radio receiver. The zero-phase reactor helps reduce radiated noise from the inverter wiring. It can be used on the input or output side of the inverter. The example zero-phase reactor shown to the right comes with a mounting bracket. The wiring must go through the opening to reduce the RF component of the electrical noise. Loop the wires three times (four turns) to attain the full RF filtering effect. For larger wire sizes, place multiple zero-phase reactors (up to four) side-by-side for a greater filtering effect. ZCL–x The EMI filter reduces the conducted noise on the power supply wiring generated by the inverter. Connect the EMI filter to the inverter primary (input side). The NF–CEH–x series filter is required for compliance to the EMC Class A directive (Europe) and C-TICK (Australia). See “CE–EMC Installation Guidelines” on page D–2. Motor Control Accessories WARNING: The EMI filter has high internal leakage current from power wiring to the chassis. Therefore, connect the chassis ground of the EMI filter before making the power connections to avoid danger of shock or injury. NF–CEHxx Ferrite Core To meet EMC Class B limit an optional ferrite core (FC–Hx) must be inserted between the NF–CEHx filter (above) and the inverter. RF Noise Filter (Capacitive) This capacitive filter reduces radiated noise from the main power wires in the inverter input side. This filter is not for achieving CE compliance and is applicable only to the input side only of the inverter. It comes in two versions—for 200V class inverters or 400V class inverters. Please refer to the documentation that comes with the radio noise filter for installation instructions. DC Link Choke The DC choke (reactor) suppresses harmonics generated by the inverter. It attenuates the highfrequency components on the inverter’s internal DC bus (link). However, note that it does not protect the diode rectifiers in the inverter input circuit. SJ300 Inverter Expansion Cards The SJ–FB Encoder Feedback Board installs in the inverter’s expansion bay, which can accept up to two expansion cards. The encoder card accepts two-channel incremental encoder signals. Position feedback is essential for certain torque-control algorithms, and is useful for improving low-speed performance. The card can also generate linear acceleration/deceleration ramps for velocity control. All wiring associated with this card connects to its PWB connectors as shown. Some related signals may be assigned to the intelligent I/O terminals, as described in Chapter 4. For more information, refer to the SJ–FB manual. The SJ–DG Digital Input Card installs in the inverter’s expansion bay. This card accepts up to eight digital input signals, in addition to the intelligent inputs on the inverter’s control terminal connector. All wiring associated with card connects to its PWB connectors as shown. 5–5 PWB connector to external wiring SJ–FB Encoder Feedback Card PWB connector to external wiring SJ–DG Digital Input Card The SJ–DN DeviceNet Interface Card (not shown) installs in the inverter’s expansion bay. It connects directly to a DeviceNet network. Inverter parameters P044 to P049 configure the card. Only one DeviceNet card may be installed in an inverter. For more information, please refer to the DeviceNet Expansion Card Instruction Manual. Motor Control Accessories 5–6 Dynamic Braking Dynamic Braking Introduction The purpose of dynamic braking is to improve the ability of the inverter to stop (decelerate) the motor and load. This becomes necessary when an application has some or all of the following characteristics: • High load inertia compared to the available motor torque • The application requires frequent or sudden changes in speed • System losses are not great enough to slow the motor as needed When the inverter reduces its output frequency to decelerate the load, the motor can temporarily become a generator. This occurs when the motor rotation frequency is higher than the inverter output frequency. This condition can cause the inverter DC bus voltage to rise, resulting in an over-voltage trip. In many applications, the over-voltage condition serves as a warning signal that we have exceeded the deceleration capabilities of the system. SJ300 inverters rated 15hp (11kW) and below have a built-in braking unit that sends the regenerative energy from the motor during deceleration to the optional braking resistor(s). External braking units may also be used if higher braking torques and/or duty cycles are required. The dynamic braking resistor serves as a load, developing heat to stop the motor just as brakes on an automobile develop heat during braking. The braking resistor is the main component of a braking resistor assembly, which includes an integral thermal fuse and thermally activated alarm relay for safety. However, be careful to avoid overheating its resistor. The thermal fuse and thermal relay are safeguards for extreme conditions, but the inverter can maintain braking usage in a safe zone. Braking Resistor Motor Control Accessories Dynamic Braking The inverter controls braking via a duty cycle method (percent of the time braking is ON Usage Ratio versus total time). Parameter B090 sets the dynamic braking usage ratio. In the graph to the right, the example shows three uses of dynamic braking in a 100-second period. The inverter calculates the average percentage usage in that time (T%). The percentage of usage is proportional to the heat dissipated. If T% is greater than the B090 parameter setting, the inverter enters the Trip Mode and turns OFF the frequency output. BRD t1 t2 t3 ON OFF 100s t B90 ( t1 + t2 + t3 + ... ) T% = ------------------------------------------ × 100 100 seconds Please note the following (for SJ300–004LF/HF to SJ300–110LF/HF). • When B090 is set for 0%, dynamic braking is not performed. • When the T% value exceeds the limit set by B090, the inverter will trip (ending the dynamic braking). • The cable from the external resistor to the inverter must not exceed 5 m (16 ft.) length. • The individual wires from the resistor to the inverter must not be bundled together. NOTE: Inverters rated 20hp (15kW) and above (SJ300–150LF/HF to SJ300–550LF/1320HFE/ 1500HFU) do not include an internal braking unit. Parameters B090, B095, and B096 do not apply to these models. 5–7 SJ300 Inverter SJ300 The SJ300 Series 200V and 400V class inverter models in the 1/2 to 15 hp range have internal Dynamic Braking braking units. Additional stopping torque is available by adding external resistors. The required Selection Tables braking torque depends on your particular application. Other tables in this section will help you choose the proper resistor. 1/2 to 15 hp (0.4 to 11 kW) Voltage Class Without External Resistor Using Optional External Resistor Performance @ Minimum Resistance External Resistance, Ohms Braking Torque @60Hz, % Minimum Resistance, Ohms Max. Braking Duty Cycle, % Minimum Resistance @ 100% Braking Duty Cycle, Ohms Motor hp Braking Unit Braking Torque @ 60Hz, % SJ300–004LFU 1/2 Built-in 50 50 200 50 10 150 SJ300–007LFU 1 Built-in 50 50 200 50 10 150 SJ300–015LFU 2 Built-in 50 35 200 35 10 100 SJ300–022LFU 3 Built-in 20 35 160 35 10 100 SJ300–037LFU 5 Built-in 20 35 100 35 10 100 SJ300–055LFU 7.5 Built-in 20 17 80 17 10 50 SJ300–075LFU 10 Built-in 20 17 80 17 10 50 SJ300–110LFU 15 Built-in 10 17 70 17 10 50 SJ300–007HFU/E 1 Built-in 50 100 200 100 10 300 SJ300–015HFU/E 2 Built-in 50 100 200 100 10 300 SJ300–022HFU/E 3 Built-in 20 100 200 100 10 300 SJ300–040HFU/E 5 Built-in 20 100 140 70 10 200 SJ300–055HFU/E 7.5 Built-in 20 70 100 70 10 200 SJ300–075HFU/E 10 Built-in 20 70 100 50 10 150 SJ300–110HFU/E 15 Built-in 10 70 70 50 10 150 Model Number 200V 400V Motor Control Accessories 5–8 Dynamic Braking Choosing a Braking Unit The SJ300 Series 200V and 400V class inverter models in the 20 to 200 hp range require external braking units to increase their braking torque. Braking units come in sizes corresponding to the power handing requirements for particular resistor selections. Be sure to follow the installation instructions accompanying each braking unit. The following table lists the SJ300 inverter models and their applicable braking units. Performance Versus External Braking Units 20 to 200 hp (15 to 1500 kW) Voltage Class Model Number SJ300 Motor hp –150LFU Without Braking Unit Braking Torque, % With Braking Unit Braking Unit Model Minimum Resistance, Ohms Max. Braking Duty Cycle, % Minimum Resistance @ 100% Braking Duty Cycle, Ohms 10 BRD–E2 17 10 46 10 BRD–E2–30K 4 20 6 10 BRD–E2 17 10 46 10 BRD–E2–30K 4 20 6 10 BRD–E2 17 10 46 10 BRD–E2–30K 4 20 6 10 BRD–E2–30K 2 20 6 10 BRD–E2–55K 2 20 4 20 –185LFU 25 –220LFU 30 200V Motor Control Accessories –300LFU –370LFU 50 10 BRD–E2–55K 2 20 4 –450LFU 60 10 BRD–E2–55K 2 20 4 –550LFU 75 10 BRD–E2–55K 2 20 4 –150HFU/HFE 20 10 BRD–EZ2 20 10 34 10 BRD–EZ2–30K 10 10 24 10 BRD–EZ2 20 10 34 10 BRD–EZ2–30K 10 10 24 10 BRD–EZ2 20 10 34 10 BRD–EZ2–30K 10 10 24 –185HFU/HFE –220HFU/HFE 400V 40 25 30 –300HFU/HFE 40 10 BRD–EZ2–55K 6 20 12 –370HFU/HFE 50 10 BRD–EZ2–55K 6 20 12 –450HFU/HFE 60 10 BRD–EZ2–55K 6 20 12 –550HFU/HFE 75 10 BRD–EZ2–55K 6 20 12 –750HFU/HFE 100 10 BRD–EZ2–55K 6 20 12 –900HFU/HFE 125 10 BRD–EZ2–55K 6 20 12 –1100HFU/HFE 150 10 BRD–EZ2–55K 6 20 12 –1320HFE 175 10 BRD–EZ2–55K 6 20 12 –1500HFU 200 10 BRD–EZ2–55K 6 20 12 5–9 SJ300 Inverter Selecting a You can add one or more resistors to your inverter configuration to increase braking torque Braking Resistor performance. The number of resistors and their configuration (series or parallel) depends on the desired braking torque. The tables below list the resistor types for inverter models with internal braking units. Tables for inverters with external braking units are on the next two pages. • Total Ohms – lists the resistance value of the resistor or, if using multiple resistors, their combined resistance • Total Watts – lists the power dissipation of the resistor or, if using multiple resistors, their combined power dissipation • Maximum Duty Cycle – the maximum allowable percentage of braking time over any 100second interval to avoid overheating the resistor(s) • Maximum braking torque – the maximum braking torque that the inverter / resistor combination can deliver NOTE: If your application requires resistors with NEMA ratings, be sure to use the HRB type. 200V Class Dynamic Braking Resistor Selection JRB Series Model Number SJ300 SRB/NSRB Series HRB Series Max. Max. Max. Type Total Total Duty Type Total Total Duty Type Total Total Duty & (qty) Ohms Watts Cycle, & (qty) Ohms Watts Cycle, & (qty) Ohms Watts Cycle, % % % Max. Braking Torque, % 120–3 50 120 1.5 300–1 50 300 7.5 HRB1 50 400 10 200 –007LFU 120–3 50 120 1.5 300–1 50 300 7.5 HRB1 50 400 10 200 –015LFU 120–4 35 120 1.0 400–1 35 400 7.5 HRB2 35 600 10 200 –022LFU 120–4 35 120 1.0 400–1 35 400 7.5 HRB2 35 600 10 160 –037LFU 120–4 35 120 1.0 400–1 35 400 7.5 HRB2 35 600 10 100 17.5 240 1.0 17.5 800 7.5 HRB3 17 1200 10 80 17.5 240 1.0 17.5 800 7.5 HRB3 17 1200 10 80 17.5 240 1.0 17.5 800 7.5 HRB3 17 1200 10 70 –055LFU –075LFU –110LFU 120–4 x (2) in parallel 400V Class 400–1 x (2) in parallel Dynamic Braking Resistor Selection JRB Series Model Number SJ300 SRB/NSRB Series HRB Series Max. Max. Max. Type Total Total Duty Type Total Total Duty Type Total Total Duty & (qty) Ohms Watts Cycle, & (qty) Ohms Watts Cycle, & (qty) Ohms Watts Cycle, % % % –007HFU/HFE 120–2 100 120 1.5 200–2 100 200 7.5 –015HFU/HFE 120–2 100 120 1.5 200–2 100 200 7.5 –022HFU/HFE 120–2 100 120 1.5 200–2 100 200 7.5 70 240 1.0 70 800 10 –040HFU/HFE –055HFU/HFE –075HFU/HFE –110HFU/HFE 120–4 x (2) in series 70 240 1.0 70 240 1.0 70 240 1.0 400–1 x (2) in series 70 800 10 70 800 10 70 800 10 HRB1 x (2) in series HRB2 x (2) in series Max. Braking Torque, % 100 800 10 200 100 800 10 200 100 800 10 200 70 1200 10 140 70 1200 10 120 70 1200 10 100 70 1200 10 70 Motor Control Accessories –004LFU 5–10 Dynamic Braking The table below lists the performance of 200V-class inverter models with the optional external braking units. In some cases, the resistor selection specifies multiple resistors in a parallel, series, or combination parallel/series configuration. The example diagram shows a parallel configuration. Please refer to the braking resistor documentation for detailed wiring diagrams. Example configuration HRB3 x (4) parallel Braking Unit Inverter 200V Class Braking Unit Model Number Type SJ300 BRD–E2 Dynamic Braking Resistor Selection Type x (quantity) Max. Max. Braking Duty Torque, Cycle, % % Series or Parallel Total Ohms Total Watts HRB1 — 50 400 10 30 HRB2 — 35 600 10 35 HRB3 — 17 1200 10 60 HRB3 x (2) parallel 8.5 2400 20 110 HRB3 x (3) parallel 5.7 3600 20 150 HRB3 x (4) parallel 4.3 4800 20 200 HRB1 — 50 400 10 25 HRB2 — 35 600 10 30 HRB3 — 17 1200 10 50 HRB3 x (2) parallel 8.5 2400 20 90 HRB3 x (3) parallel 5.7 3600 20 130 HRB3 x (4) –150LFU BRD–E2–30K BRD–E2 –185LFU Motor Control Accessories BRD–E2–30K BRD–E2 parallel 4.3 4800 20 170 HRB1 — 50 400 10 25 HRB2 — 35 600 10 30 HRB3 — 17 1200 10 45 HRB3 x (2) parallel 8.5 2400 20 80 HRB3 x (3) parallel 5.7 3600 20 110 HRB3 x (4) parallel 4.3 4800 20 150 HRB3 x (2) parallel 8.5 2400 20 55 HRB3 x (3) parallel 5.7 3600 20 80 HRB3 x (4) parallel 4.3 4800 20 110 HRB3 x (2) parallel 8.5 2400 20 45 HRB3 x (3) parallel 5.7 3600 20 65 HRB3 x (4) parallel 4.3 4800 20 90 HRB3 x (2) parallel 8.5 2400 20 35 HRB3 x (3) parallel 5.7 3600 20 50 HRB3 x (4) parallel 4.3 4800 20 75 –220LFU BRD–E2–30K –300LFU –370LFU –450LFU BRD–E2–30K BRD–E2–30K BRD–E2–30K 5–11 SJ300 Inverter 200V Class Braking Unit Model Number Type x (quantity) Type SJ300 –550LFU Dynamic Braking Resistor Selection BRD–E2–30K Max. Max. Braking Duty Torque, Cycle, % % Series or Parallel Total Ohms Total Watts HRB3 x (2) parallel 8.5 2400 20 30 HRB3 x (3) parallel 5.7 3600 20 40 HRB3 x (4) parallel 4.3 4800 20 60 The table below lists the performance of 400V-class inverter models with the optional external braking units. In some cases, the resistor selection specifies multiple resistors in a parallel, series, or combination parallel/series configuration. The example diagram shows a combination parallel / series configuration. Please refer to the braking unit manual for detailed wiring diagrams. Example configuration Inverter 400V Class Braking Unit Model Number Type SJ300 BRD–EZ2 Dynamic Braking Resistor Selection Type x (quantity) Max. Max. Braking Duty Torque, Cycle, % % Series / Parallel Total Ohms Total Watts HRB1 x (2) series 100 800 10 40 HRB2 x (2) series 70 1200 10 60 HRB3 x (2) series 34 2400 10 110 HRB3 x (4) (2) parallel x 2 series 17 4800 10 190 HRB3 x (6) (3) parallel x 2 series 11.3 7200 10 200 HRB1 x (2) series 100 800 10 40 HRB2 x (2) series 70 1200 10 50 HRB3 x (2) series 34 2400 10 90 HRB3 x (4) (2) parallel x 2 series 17 4800 10 170 HRB3 x (6) (3) parallel x 2 series 11.3 7200 10 200 HRB1 x (2) series 100 800 10 35 HRB2 x (2) series 70 1200 10 45 HRB3 x (2) series 34 2400 10 80 HRB3 x (4) (2) parallel x 2 series 17 4800 10 150 HRB3 x (6) (3) parallel x 2 series 11.3 7200 10 200 BRD–EZ2–30K BRD–EZ2 –185HFU/HFE BRD–EZ2–30K BRD–EZ2 –220HFU/HFE BRD–EZ2–30K Motor Control Accessories –150HFU/HFE HRB3 x (6)... (3) parallel x 2 series Braking Unit 5–12 Dynamic Braking 400V Class Braking Unit Model Number Type SJ300 –300HFU –370HFU/HFE –450HFU/HFE –550HFU/HFE –750HFU/HFE Motor Control Accessories –900HFU/HFE Dynamic Braking Resistor Selection Type x (quantity) Max. Max. Braking Duty Torque, Cycle, % % Series / Parallel Total Ohms Total Watts HRB3 x (4) (2) parallel x 2 series 17 4800 10 110 HRB3 x (6) (3) parallel x 2 series 11.3 7200 10 170 HRB3 x (4) (2) parallel x 2 series 17 4800 10 90 HRB3 x (6) (3) parallel x 2 series 11.3 7200 10 150 HRB3 x (4) (2) parallel x 2 series 17 4800 10 70 HRB3 x (6) (3) parallel x 2 series 11.3 7200 10 120 HRB3 x (4) (2) parallel x 2 series 17 4800 10 60 HRB3 x (6) (3) parallel x 2 series 11.3 7200 10 100 HRB3 x (4) (2) parallel x 2 series 17 4800 10 45 HRB3 x (6) (3) parallel x 2 series 11.3 7200 10 70 HRB3 x (4) (2) parallel x 2 series 17 4800 10 40 HRB3 x (6) (3) parallel x 2 series 11.3 7200 10 60 HRB3 x (4) (2) parallel x 2 series 17 4800 10 30 HRB3 x (6) (3) parallel x 2 series 11.3 7200 10 50 HRB3 x (4) (2) parallel x 2 series 17 4800 10 25 HRB3 x (6) (3) parallel x 2 series 11.3 7200 10 40 HRB3 x (4) (2) parallel x 2 series 17 4800 10 20 HRB3 x (6) (3) parallel x 2 series 11.3 7200 10 35 BRD–EZ2–55K BRD–EZ2–55K BRD–EZ2–55K BRD–EZ2–55K BRD–EZ2–55K BRD–EZ2–55K –1100HFU/HFE BRD–EZ2–55K –1320HFU –1500HFE BRD–EZ2–55K BRD–EZ2–55K NOTE: Other braking units and resistors are also available. For braking requirements beyond those in the tables, contact your Hitachi distributor. Troubleshooting and Maintenance In This Chapter.... 6 page — Troubleshooting ................................................................................ 2 — Monitoring Trip Events, History, & Conditions................................... 5 — Restoring Factory Default Settings ................................................... 9 — Maintenance and Inspection ........................................................... 10 — Warranty ......................................................................................... 18 6–2 Troubleshooting Troubleshooting Safety Messages Please read the following safety messages before troubleshooting or performing maintenance on the inverter and motor system. WARNING: Wait at least five (5) minutes after turning OFF the input power supply before performing maintenance or an inspection. Otherwise, there is the danger of electric shock. WARNING: Make sure that only qualified personnel will perform maintenance, inspection, and part replacement. Before starting to work, remove any metallic objects from your person (wristwatch, bracelet, etc.). Be sure to use tools with insulated handles. Otherwise, there is a danger of electric shock and/or injury to personnel. WARNING: Never remove connectors by pulling on its wire leads (wires for cooling fan and logic P.C. board). Otherwise, there is danger of fire due to wire breakage and/or injury to personnel. General Precautions and Notes • Always keep the unit clean so that dust or other foreign matter does not enter the inverter. • Take special care to avoid breaking wires or making connection mistakes. • Firmly connect terminals and connectors. • Keep electronic equipment away from moisture and oil. Dust, steel filings and other foreign matter can damage the inverter, causing unexpected accidents, so take special care. Inspection Items This chapter provides instructions or checklists for these inspection items: • Daily inspection • Periodic inspection (approximately once a year) Troubleshooting and Maintenance • Insulation resistance test SJ300 Inverter Troubleshooting Tips The table below lists typical symptoms and the corresponding solution(s). Symptom/condition The motor will not run. 6–3 The inverter outputs U, V, W are not supplying voltage. Probable Cause Solution • Is the frequency command source A001 parameter setting correct? • Is the Run command source A002 parameter setting correct? • Make sure the parameter setting A001 is correct. • Make sure the parameter setting A002 is correct. • Is power being supplied to terminals [R], [S], and [T] ([L1], [L2], and [L3])? If so, the POWER lamp should be ON. • Check terminals [R], [S], and [T] ([L1], [L2], and [L3]), then [U], [V], and [W] ([T1], [T2], and [T3]). • Turn ON the power supply or check fuses. • Is there an error code EXX.X displayed? • Press the Func. key and determine the error type. Eliminate the error cause, then clear the error (Reset). • Are the signals to the intelligent input terminals correct? • Is the Run Command active? • Is the [FW] terminal (or [RV]) connected to P24 (via switch, etc.) • Verify the terminal functions for C001 - C008 are correct. • Turn ON Run command enable. • Supply 24V to [FW] or [RV] terminal, if configured. • Has the frequency setting for F001 been set greater than zero? • Are the control circuit terminals [H], [O], and [L] connected to the potentiometer? • Set the parameter for F001 to a safe, non-zero value. • If the potentiometer is the frequency setting source, verify voltage at [O] > 0V. • Is the RS (reset) function or FRS (free- • Turn OFF the command(s). run stop) function ON? Inverter outputs • Is the motor load too heavy? U, V, W are supplying voltage. • Are the connections of output terminals [U/T1], [V/T2], and [W/T3] correct? • Is the phase sequence of the motor forward or reverse with respect to [U/T1],[V/T2], and [W/T3]? • Make connections according to the phase sequence of the motor. In general: FWD = U-V-W, and REV=UW-V. • Are the control terminals [FW] and [RV] wired correctly? • Is parameter F004 properly set? • Use terminal [FW] for forward, and [RV] for reverse. • Set motor direction in F004. Troubleshooting and Maintenance The direction of the motor is reversed. • Reduce load or test the motor independently of the load. 6–4 Troubleshooting Symptom/condition The motor speed will not reach the target frequency (desired speed). Probable Cause Solution • If using the analog input, is there current or voltage at [O] or [OI]? • Check the wiring. • Check the potentiometer or signal generating device. • Is the load too heavy? • Reduce the load. • Heavy loads activate the overload restriction feature (reduces output as needed). • Is the inverter internally limiting the output frequency? • Check max frequency setting (A004) • Check frequency upper limit setting (A061) • If using analog inputs, check their settings (A101– A104) or (A111–A114), or (A011– A014) • Is the load fluctuation too great? The rotation is unstable. The RPM of the motor does not match the inverter output frequency setting. Troubleshooting and Maintenance A parameter will not change after an edit (reverts to old setting). • Is the supply voltage unstable? • Is the problem occurring at a particular frequency? • Increase the motor capacity (both inverter and motor). • Fix power supply problem. • Change the output frequency slightly, or use the jump frequency setting to skip the problem frequency. • Is the maximum frequency setting • Verify the V/F settings match A004 correct? motor specifications. • Does the monitor function D001 • Make sure all scaling (such as display the expected output frequency? A011 to A014) is properly set. True for certain parameters • Is the inverter in Run Mode? Some parameters cannot be edited during Run Mode. • Put inverter in Stop Mode (press the Stop/reset key). Then edit the parameter. True for all parameters • If you’re using the [SFT] intelligent input (software lock function)—is the [SFT] input ON? • Change the state of the SFT input, and check the B031 parameter (SFT mode). SJ300 Inverter 6–5 Monitoring Trip Events, History, & Conditions Fault Detection and Clearing The microprocessor in the inverter detects a variety of fault conditions and captures the event, STOP RESET recording it in a history table. The inverter output Run Stop RUN turns OFF, or “trips” similar to the way a circuit breaker trips due to an over-current condition. STOP Most faults occur when the motor is running (refer RESET to the diagram to the right). However, the inverter Fault Trip could have an internal fault and trip in Stop Mode. Fault In either case, you can clear the fault by pressing the Stop/Reset key. Additionally, you can clear the inverter’s cumulative trip history by performing the procedure “Restoring Factory Default Settings” on page 6–9 (setting B_84=00 will clear the trip history but leave inverter settings intact). Error Status Codes The conditions at the time of an error provide important clues to help you understand the cause. The SJ300 inverter displays a “status at trip point” digit to the right of the decimal point for some error codes. For example, E07.2 means Error 7 occurred and the inverter status was condition # “2” when the error occurred. Status Codes ---.0 ---.1 ---.2 ---.3 ---.4 Error Codes Inverter Status Reset Stop Deceleration Constant speed Status Codes ---.5 ---.6 ---.7 ---.8 Inverter Status f0 stop Starting DC braking Overload restriction Acceleration An error code will appear on the display automatically when a fault causes the inverter to trip. The following table lists the cause associated with the error. Error Code Name Probable Cause(s) Over current event while at constant speed E02 Over current event during deceleration E03 Over current event during acceleration The dual-voltage motor is wired incorrectly. Over current event during other conditions DC braking power(A054) is set too high, or a current transformer error occurred, or a noise source induced the error. E04 The inverter output was short-circuited, or the motor shaft is locked or has a heavy load. These conditions cause excessive current for the inverter, so the inverter output is turned OFF. Note: The SJ300 will over current trip at nominally 200% of rated current for models up to –550xxx; nominally 180% of rated current for models –750xxx to –1500xxx. Troubleshooting and Maintenance E01 6–6 Monitoring Trip Events, History, & Conditions Error Code Probable Cause(s) E05 Overload protection When a motor overload is detected by the electronic thermal function, the inverter trips and turns OFF its output. E06 Braking resistor overload When the regenerative braking resistor exceeds the usage time allowance or usage ratio, the inverter trips and turns OFF its output to the motor. E07 Over voltage protection When the DC bus voltage exceeds a threshold, due to regenerative energy from the motor. E08 EEPROM error When the built-in EEPROM memory has problems due to noise or excessive temperature, the inverter trips and turns OFF its output to the motor. E09 Under-voltage error A decrease of internal DC bus voltage below a threshold results in a control circuit fault. This condition can also generate excessive motor heat or cause low torque. The inverter trips and turns OFF its output. CT (current transformer) error If a strong source of electrical interference is close to the inverter or a fault occurs in a built-in CT (current transformer), the inverter trips and turns its output OFF. E11 CPU error A malfunction in the built-in CPU has occurred, so the inverter trips and turns OFF its output to the motor. E12 External trip A signal on an intelligent input terminal configured as EXT has occurred. The inverter trips and turns OFF the output to the motor. E13 USP When the Unattended Start Protection (USP) is enabled, an error occurred when power is applied while a Run signal is present. The inverter trips and does not go into Run Mode until the error is cleared. E14 Ground fault The inverter is protected by the detection of ground faults between the inverter output and the motor during powerup tests. This feature protects the inverter, and does not protect humans. E15 Input over-voltage When the input voltage is higher than the specified value, it is detected 60 seconds after powerup and the inverter trips and turns OFF its output. E16 Instantaneous power failure When the input power is removed for more than 15ms, the inverter trips and the output to the motor turns OFF. If the power failure duration exceeds the duration set in parameter B002, it is considered a power failure. When input power is restored, the inverter restarts if the Run signal is present, depending on the restart condition. E21 Inverter thermal trip When the inverter internal temperature is above the threshold, the thermal sensor in the inverter module detects the excessive temperature of the power devices and trips, turning the inverter output OFF. E10 Troubleshooting and Maintenance Name SJ300 Inverter Error Code E23 Name 6–7 Probable Cause(s) Gate array error An internal inverter error has occurred in communications between the CPU and gate array IC. Phase failure detection One of three lines of the 3-phase power is missing. IGBT error When an instantaneous over-current condition occurs on any IGBT (output transistor) device, the inverter alarm trips. then it turns the outputs OFF in order to protect the circuitry. E35 Thermistor When a thermistor is connected to terminals [TH] and [CM1] and the inverter has sensed the temperature is too high, the inverter trips and turns OFF the output. E36 Brake error When the inverter releases the brake and cannot detect whether the external brake is ON or OFF within the waiting time (set by parameter B024), the inverter trips and turns OFF the output to the motor. Under-voltage (brownout) with output shutoff Due to low input voltage, the inverter turns its output OFF and tries to restart. If it fails to restart, then the alarm trips to record the under-voltage error event. Automatic restart and phase loss The inverter is restarting, due to an over-current, over-voltage, under-voltage, or a phase loss event. See parameter B001 setting in “Automatic Restart Mode and Phase Loss” on page 3–29. E6X Expansion card #1 connection error E7X Expansion card #2 connection error An error has occurred in an expansion card or at its connecting terminals. Please refer to the manual for the expansion card for additional details. E24 E30 –––– NOTE: If an EEPROM error (E08) occurs, be sure to confirm the parameter data values are still correct. Troubleshooting and Maintenance 6–8 Monitoring Trip Events, History, & Conditions Trip History and Inverter Status We recommend that you first find the cause of the fault before attempting clearing it. When a fault occurs, the inverter stores important performance data at the moment of the fault. To access the data, use the monitor functions (Dxxx) and select D081 for details about the present fault (En). The previous five faults are stored in D081 to D086, with D (En-1 to En-5). Each error shifts D081–D085 to D082–D086, and writes the new error to D081. The following Monitor Menu map shows how to access the error codes. When fault(s) exist, you can review their details by first selecting the proper function: D081 is most recent, and D086 is the oldest. Monitor Menu 2 2 d 086 1 d 081 Trip History 2 1 d 082 FUNC. No error Error exists? ____ No Yes Current Trip Conditions E 0 7.2 Error Code 1 6 0.00 Output frequency at trip point 1 4.00 Motor current at trip point 1 2 7 0.0 DC bus voltage at trip point Troubleshooting and Maintenance 1 15 1 18 Cumulative inverter operation time at trip point Cumulative powerON time at trip point 1 FUNC. FUNC. 2 SJ300 Inverter 6–9 Restoring Factory Default Settings You can restore all inverter parameters to the original factory (default) settings for the intended country of use. After initializing the inverter, use the powerup test in Chapter 2 to get the motor running again. To initialize the inverter, follow the steps below. No. Action 1 Use the FUNC. , 1 , and 2 keys to navigate to the “B” Group. 2 3 4 5 Press the FUNC. Display key. Press and hold the 1 key until -> Press the FUNC. b- - - “B” Group selected b 001 First “B” parameter selected b 085 Country code for initialization selected 02 key. Func./Parameter 00 = Japan, 01 = Europe, 02 = U.S. Confirm the country code is correct. Do not change it unless you are absolutely sure the power input voltage range and frequency match the country code setting. To change the country code, press 1 or 2 to set; STR to store. 6 7 8 9 10 11 key. b 085 Country code for initialization selected Press the 2 key. b 084 Initialization function selected Press the Press the FUNC. FUNC. key. Press the 1 key. Press the STR key. Press and hold the 1 and 2 keys together, and immediately 00 00 = initialization disabled, clear trip history only 01 01 = enable initialization b 084 Initialization now enabled to restore all defaults b 084 First part of special key sequence, the “B” in the display begins flashing b 084 Entire “B084” display will begin flashing 0 eu Default parameter country code shown during initialization process (left-most character displays alternating pattern) press and hold the FUNC. key. Do not release these keys yet. 12 Holding the keys above, press and 13 STOP RESET (STOP) key for 3 sec. When the b 084 display begins flashing, release the STOP RESET key. or 0USA 14 Release the 1 keys together. , 2 , and FUNC. d 001 Final part of key sequence, function code for output frequency monitor shown after initialization is complete NOTE: Initialization cannot be performed with a remote operator panel. Disconnect the device and use the inverter’s front panel keypad. Troubleshooting and Maintenance hold the 6–10 Maintenance and Inspection Maintenance and Inspection Monthly and Yearly Inspection Chart Item Inspected Check for... Inspection Cycle Month Overall Troubleshooting and Maintenance Main circuit Control circuit Inspection Method Criteria Year Ambient environment Extreme temperatures & humidity ✔ Thermometer, hygrometer Ambient temperature between -10 to 50°C, non-condensing Major devices Abnormal vibration, noise ✔ Visual and aural Stable environment for electronic controls Power supply voltage Voltage tolerance ✔ Digital volt meter, measure between inverter terminals [L1], [L2], [L3] 200V class: 200 to 240V 50/60 Hz 400V class: 380 to 460V 50/60 Hz Ground Insulation Adequate resistance ✔ Megger test 500VDC, reading of 5M ohms or greater, see next section for test details Mounting No loose screws ✔ Torque wrench M3: 0.5 – 0.6 Nm M4: 0.98 – 1.3 Nm M5: 1.5 – 2.0 Nm Components Overheating ✔ Thermal trip events No trip events Housing Dirt, dust ✔ Visual Vacuum dust and dirt Terminal block Secure connections ✔ Visual No abnormalities Smoothing capacitor Leaking, swelling Visual No abnormalities Relay(s) Chattering ✔ Aural Single click when switching ON or OFF Resistors Cracks or discoloring ✔ Visual Use Ohm meter to check braking resistors Cooling fan Noise ✔ Power down, manually rotate Rotation must be smooth Dust ✔ Visual Vacuum to clean Visual No abnormalities ✔ ✔ Overall No odor, discoloring, corrosion Capacitor No leaks or deformation ✔ Visual Undistorted appearance Legibility ✔ Visual All LED segments work Display LEDs Note 1: The life of a capacitor is affected by the ambient temperature. See “Capacitor Life Curve” on page 6–12. Note 2: The inverter must be cleaned periodically. If dust accumulates on the fan and heat sink, it can cause overheating of the inverter. SJ300 Inverter Megger Test 6–11 The megger is a piece of test equipment that uses a high voltage to determine if an insulation degradation has occurred. For inverters, it is important that the power terminals be isolated from the Earth GND terminal via the proper amount of insulation. The circuit diagram below shows the inverter wiring for performing the megger test. Just follow the steps to perform the test: 1. Remove power from the inverter and wait at least 5 minutes before proceeding. 2. Open the front housing panel to access the power wiring. 3. Remove all wires to terminals [R, S, T, PD, P, N, RB, U, V, and W]. Most importantly, the input power and motor wires will be disconnected from the inverter. 4. Remove the jumper at connector J61. It is located on the main circuit board beside the power terminals. 5. Use a bare wire and short terminals [R, S, T, PD, P, N, RB, U, V, and W] together as shown in the diagram. 6. Connect the megger to the inverter Earth GND and to the shorted power terminals as shown. Then perform the megger test at 500 VDC and verify 5MΩ or greater resistance. Add test jumper wire Disconnect power source SJ300 L1 R U L2 S V L3 T W Disconnect motor wires Motor P Megger, 500VDC J61 PD RB Disconnect jumper at J61 before performing the megger test N Earth GND 7. After completing the test, disconnect the megger from the inverter. 8. Reconnect the jumper at connector J61 as before. CAUTION: Do not connect the megger to any control circuit terminals such as intelligent I/O, analog terminals, etc. Doing so could cause damage to the inverter. CAUTION: Never test the withstand voltage (HIPOT) on the inverter. The inverter has a surge protector between the main circuit terminals above and the chassis ground. Troubleshooting and Maintenance 9. Reconnect the original wires to terminals [R, S, T, PD, P, N, RB, U, V, and W]. 6–12 Maintenance and Inspection Spare parts We recommend that you stock spare parts to reduce down time, including parts listed below: Quantity Part description Capacitor Life Curve Symbol Notes Used Spare Cooling fan FAN 1, 2, 3... (depends on model) 1 or 2 Fan unit at top of housing in all models Auxiliary cooling fan FAN 0 or 1... (depends on model) 0 or 1 –150Lxx, –185Lxx, and –220Lxx models Capacitor bank CB 1 1 All models The DC bus inside the inverter uses a large capacitor as shown in the diagram below. The capacitor handles high voltage and current as it smooths the power for use by the inverter. So, any degradation of the capacitor will affect the performance of the inverter. The capacitor bank in SJ300 series inverters is replaceable. This section will show you how to replace it in the field. Variable-frequency Drive Power Input L1/R Converter Inverter Internal DC Bus Motor + + L2/S U/T1 Rectifier V/T2 L3/T W/T3 – Capacitor life is reduced in higher ambient temperatures, as the graph below demonstrates. Be sure to keep the ambient temperature at acceptable levels, and perform maintenance inspections on the fan, heat sink, and other components. If the inverter is installed on a cabinet, the ambient temperature is the temperature inside the cabinet. Troubleshooting and Maintenance Capacitor Life Curve Ambient temperature, °C 50 12 hrs / day operation 40 30 20 0 1 2 3 4 5 6 7 8 9 10 Years SJ300 Inverter Capacitor Replacement 6–13 The capacitor bank consists of an assembly that slides out of the SJ300 unit. This means that no soldering is required! 1. First, make sure that all power is removed from the unit, and that you have waited 5 minutes before accessing the wiring area. Then you’ll need to remove the metal wire entry plate located at the bottom of the unit. This may require you to disconnect all wires to the power terminals. Then, just loosen the screws as shown, and slide the wire entry plate outward on its guides to remove. Retention screws for wire entry plate WARNING: The screws that retain the capacitor bank assembly are part of the electrical circuit of the high-voltage internal DC bus. Be sure that all power has been disconnected from the inverter, and that you have waited at least 5 minutes before accessing the terminals or screws. Be sure the charge lamp is extinguished. Otherwise, there is the danger of electrocution to personnel. 2. The capacitor bank assembly is locked into the inverter via two screws that also make the electrical connection to the internal DC bus. These two screws are accessible just below the power terminals as shown to the right. Retention screws for capacitor bank Troubleshooting and Maintenance 3. Grasp the capacitor bank assembly and gently slide it out of the unit as shown to the right. DO NOT try to force the removal; it will slide out easily if all the screws in the steps above have been removed. 4. Then slide in the new unit and replace all the screws removed in steps 1) and 2). CAUTION: Do not operate the inverter unless you have replaced the two screws that connect the capacitor bank assembly to the internal DC bus. Otherwise, damage to the inverter may occur. Pull capacitor bank assembly outward from SJ300 unit to remove 6–14 Maintenance and Inspection Fan Assembly Replacement The SJ300 Series inverters have field-replaceable fan units. They include an internal connector for easy removal and replacement. You will need to remove the front panel covers to remove the fan assembly. First, be sure to remove power from the unit and wait at least 5 minutes before accessing the wiring area. 1. Remove the digital operator from the front Digital operator keypad removal panel. Then remove the bottom front panel to expose the wiring area as shown. This will also expose the retention screws for the top front panel. Remove these screws, Upper panel which will allow the front panel to hinge retention screws upward and unfasten from the unit. 2. After removing all front panel pieces, locate the thumb latches in the top of the inverter housing. Grasp and push the releases inward as shown to the right, and gently pull upward to remove the fan assembly. CAUTION: Remove the fan assembly carefully, since it is attached to the unit via connecting wires. Troubleshooting and Maintenance 3. After unfastening the fan assembly, turn it over to expose the connecting wires. Then locate the PWB connector as shown. Disconnect the wiring. 4. Connect the new fan assembly wiring. The polarized plug will ensure a proper connection. 5. Snap the replacement fan into place. 6. Replace all front panel pieces and retention screws. PWB connector for fan assembly wiring SJ300 Inverter General Inverter Electrical Measurements Parameter The following table specifies how to measure key system electrical parameters. The diagrams on the next page show inverter-motor systems and the location of measurement points for these parameters. Circuit location of measurement Measuring instrument Notes Reference Value Supply voltage E1 ER – across L1 and L2 ES – across L2 and L3 ET – across L3 and L1 Moving-coil type Fundamental voltmeter or recti- wave effective fier type voltmeter value Supply current I1 Ir – L1, Is – L2, It – L3 Moving-coil type ammeter Total effective value — Electronic type wattmeter Total effective value — Supply power W1 W11 – across L1 and L2 W12 – across L2 and L3 Supply power factor Pf1 Commercial supply voltage (200V class) 200-240V, 50/60 Hz 400V class 380460V, 50/60 Hz — W1 Pf 1 = ------------------------------ × 100% 3 × E1 × I1 Rectifier type voltmeter Total effective value — Output current Io IU – U IV – V IW – W Moving-coil type ammeter Total effective value — Output power Wo W01 – across U and V W02 – across V and W Electronic type wattmeter Total effective value — Output voltage E0 Output power factor Pfo 6–15 EU – across U and V EV – across V and W EW – across W and U Calculate the output power factor from the output voltage E, output current I, and output power W. — W0 Pf 0 = ------------------------------ × 100% 3 × E0 × I0 Troubleshooting and Maintenance Note 1: Use a meter indicating a fundamental wave effective value for voltage, and meters indicating total effective values for current and power. Note 2: The inverter output has a distorted waveform, and harmonic frequencies may cause erroneous readings. However, the measuring instruments and methods listed above provide reasonably accurate results. Note 3: A general-purpose digital volt meter (DVM) is not usually suitable to measure a distorted waveform (not pure sinusoid). 6–16 Maintenance and Inspection The figure below shows measurement locations for voltage, current, and power measurements listed in the table on the previous page. The voltage to be measured is the fundamental wave effective voltage. The power to be measured is the total effective power. Three-phase measurement diagram Inverter I1 L1 R E1 EU-V S E1 V T2 EU-V T W W01 I1 W02 I3 L3 T1 I1 W01 I2 L2 U W02 T3 I1 E1 Motor EU-V Inverter Output Taking voltage measurements around drives equipment requires the right equipment and a safe Voltage Measure- approach. You are working with high voltages and high-frequency switching waveforms that ment Techniques are not pure sinusoids. Digital voltmeters will not usually produce reliable readings for these waveforms. And, it is usually risky to connect high voltage signals to oscilloscopes. The inverter output semiconductors have some leakage, and no-load measurements produce misleading results. So, we highly recommend using the following circuits to measure voltage for performing the equipment inspections. Voltage measurement with load L1/R L2/S Inverter L3/T Voltage measurement without load U/T1 L1/R V/T2 L2/S W/T3 L3/T U/T1 Inverter V/T2 W/T3 Troubleshooting and Maintenance 5kΩ 30W 220kΩ 2W 220kΩ 2W + V class 200V class 400V class Diode bridge 600V 0.01A min. 1000V 0.1 A min. – Voltmeter 300V range 600V range + V class 200V class 400V class – Diode bridge Voltmeter 600V 0.01A min. 300V range 1000V 0.1 A min. 600V range HIGH VOLTAGE: Be careful not to touch wiring or connector terminals when working with the inverters and taking measurements. Be sure to place the measurement circuitry above in an insulated housing before using them. SJ300 Inverter 6–17 IGBT Test Method The following procedure will check the inverter transistors (IGBTs) and diodes: 1. Disconnect input power to terminals [R, S, and T] and motor terminals [U, V, and W]. 2. Disconnect any wires from terminals [P] and [RB] for regenerative braking. 3. Use a Digital Volt Meter (DVM) and set it for 1 ohm resistance range. You can check the status of the charging state of terminals [R, S, T, U, V, W, RB, P, and N] of the inverter and the probe of the DVM by measuring the charging state. Almost infinite ohms = “non-conducting,” and 0 to 10 ohms = “conducting.” NOTE: The resistance values for the diodes or the transistors will not be exactly the same, but they will be close. If you find a significance difference, a problem may exist. NOTE: Before measuring the voltage between [P] and [N] with the DC current range, confirm that the smoothing capacitor is discharged fully, then execute the tests. DVM Probe Circuit Type PD P RB Converter D1 D2 D1 Inverter D3 TR1 TR2 TR3 R D2 D3 U + S Measured Value V C T Converter D4 W D5 D6 D4 D5 D6 TR7 TR4 TR5 TR6 TR1 N TR2 Inverter TR4 TR5 TR6 TR7 Dynamic Braking (0.4kW–11kW) – R PD Non-conducting PD R Conducting S PD Non-conducting PD S Conducting T PD Non-conducting PD T Conducting R N Conducting N R Non-conducting S N Conducting N S Non-conducting T N Conducting N T Non-conducting U P Non-conducting P U Conducting V P Non-conducting P V Conducting W P Non-conducting P W Conducting U N Conducting N U Non-conducting V N Conduct N V Non-conducting W N Conducting N W Non-conducting RB P Non-conducting P RB Conducting RB N Non-conducting N RB Non-conducting Troubleshooting and Maintenance TR3 + 6–18 Warranty Warranty Warranty Terms The warranty period under normal installation and handling conditions shall be two (2) years from the date of manufacture (“DATE” on product nameplate), or one (1) year from the date of installation, whichever occurs first. The warranty shall cover the repair or replacement, at Hitachi's sole discretion, of ONLY the inverter that was installed. 1. Service in the following cases, even within the warranty period, shall be charged to the purchaser: a. Malfunction or damage caused by mis-operation or modification or improper repair b. Malfunction or damage caused by a drop after purchase and transportation c. Malfunction or damage caused by fire, earthquake, flood, lightning, abnormal input voltage, contamination, or other natural disasters 2. When service is required for the product at your work site, all expenses associated with field repair shall be charged to the purchaser. Troubleshooting and Maintenance 3. Always keep this manual handy; please do not lose it. Please contact your Hitachi distributor to purchase replacement or additional manuals. Glossary and Bibliography In This Appendix.... A page — Glossary............................................................................................ 2 — Bibliography ...................................................................................... 6 A–2 Glossary Appendix A Glossary Ambient Temperature The air temperature in the chamber containing a powered electronic unit. A unit’s heat sinks rely on a lower ambient temperature in order to dissipate heat away from sensitive electronics. Arrival Frequency The arrival frequency refers to the set output frequency of the inverter for the constant speed setting. The arrival frequency feature turns ON an output when the inverter reaches the set constant speed. The inverter has various arrival frequencies and pulsed or latched logic options. Auto-tuning The ability of a controller to execute a procedure that interacts with a load to determine the proper coefficients to use in the control algorithm. Auto-tuning is a common feature of process controllers with PID loops. Hitachi inverters feature auto-tuning to determine motor parameters for optimal commutation. Auto-tuning is available as a special command from a digital operator panel. See also digital operator panel. Base Frequency The power input frequency for which an AC induction motor is designed to operate. Most motors will specify a 50 to 60 Hz value. The Hitachi inverters have a programmable base frequency, so you must ensure that parameter matches the attached motor. The term base frequency helps differentiate it from the carrier frequency. See also carrier frequency and frequency setting. Braking Resistor An energy-absorbing resistor that dissipates energy from a decelerating load. Load inertia causes the motor to act as a generator during deceleration. See also four-quadrant operation and dynamic braking. Break-away Torque The torque a motor must produce to overcome the static friction of a load in order to start the load moving. Carrier Frequency The frequency of the constant, periodic, switching waveform that the inverter modulates to generate the AC output to the motor. See also PWM. CE A regulatory agency for governing the performance of electronic products in Europe. Drive installations designed to have CE approval must have particular filter(s) installed in the application. Choke An inductor that is tuned to react at radio frequencies is called a “choke,” since it attenuates (chokes) frequencies above a particular threshold. Tuning is often accomplished by using a movable magnetic core. In variable-frequency drive systems, a choke positioned around highcurrent wiring can help attenuate harmful harmonics and protect equipment. See also harmonics. DC Braking The inverter DC braking feature stops the AC commutation to the motor, and sends a DC current through the motor windings in order to stop the motor. Also called “DC injection braking,” it has little effect at high speed, and is used as the motor is nearing a stop. DC Link The portion of the variable frequency drive between the input rectifiers and the output stages. It delivers smoothed DC power to the control and output stages of the drive. Deadband In a control system, the range of input change for which there is no perceptible change in the output. In PID loops, the error term may have a deadband associated with it. Deadband may or may not be desirable; it depends on the needs of the application. Digital Operator Panel For Hitachi inverters, “digital operator panel” (DOP) refers first to the operator keypad on the front panel of the inverter. It also includes hand-held remote keypads, which connect to the inverter via a cable. Finally, the DOP Professional is a PC-based software simulation of the keypad devices. SJ300 Inverter A–3 A semiconductor device that has a voltage-current characteristic that allows current to flow only in one direction, with negligible leakage current in the reverse direction. See also rectifier. Duty Cycle 1. The percent of time a square wave of fixed frequency is ON (high) versus OFF (low). 2. The ratio of operating time of a motor, braking resistor, etc. to its resting time. This parameter usually is specified in association with the allowable thermal rise for the device. Dynamic Braking The inverter dynamic braking feature shunts the motor-generated EMF energy into a special braking resistor. The added dissipation (braking torque) is effective at higher speeds, having a reduced effect as the motor nears a stop. Error In process control, the error is the difference between the desired value or setpoint (SP) and the actual value of a the process variable (PV). See also process variable and PID Loop. EMI Electromagnetic Interference - In motor/drive systems, the switching of high currents and voltages creates the possibility of generating radiated electrical noise that may interfere with the operation of nearby sensitive electrical instruments or devices. Certain aspects of an installation, such as long motor lead wire lengths, tend to increase the chance of EMI. Hitachi provides accessory filter components you can install to decrease the level of EMI. Four-quadrant operation Referring to a graph of torque versus speed, a four-quadrant drive can turn the motor either forward or reverse, as well as decelerate in either direction (see also reverse torque). A load that has a relatively high inertia and must move in both directions and change directions rapidly requires four-quadrant capability from its drive. Free-run Stop A method of stopping a motor, caused when the inverter simply turns OFF its motor output connections. This may allow the motor and load to coast to a stop, or a mechanical brake may intervene and shorten the deceleration time. Frequency Setting While frequency has a broad meaning in electronics, it typically refers to motor speed for variable-frequency drives (inverters). This is because the output frequency of the inverter is variable, and is proportional to the attained motor speed. For example, a motor with a base frequency of 60 Hz can be speed controlled with an inverter output varying form 0 to 60 Hz. See also base frequency, carrier frequency, and slip. Harmonics A harmonic is a whole number multiple of a base of fundamental frequency. The square waves used in inverters produce high-frequency harmonics, even though the main goal is to produce lower-frequency sine waves. These harmonics can be harmful to electronics (including motor windings) and cause radiated energy that interferes with nearby electronic devices. Chokes, line reactors, and filters are sometimes used to suppress the transmission of harmonics in an electrical system. See also choke. Horsepower A unit of physical measure to quantify the amount of work done per unit of time. You can directly convert between horsepower and Watts as measurements of power. IGBT Insulated Gate Bipolar Transistor (IGBT) - A semiconductor transistor capable of conducting very large currents when in saturation and capable of withstanding very high voltages when it is OFF. This high-power bipolar transistor is the type used in Hitachi inverters. Inertia The natural resistance of an object to being accelerated or decelerated by an external force. See also momentum. Intelligent Terminal A configurable input or output logic function on the Hitachi inverters. Each terminal may be assigned one of several functions. Inverter A device that electronically changes DC to AC current through a alternating process of switching the input to the output, inverted and non-inverted. A variable speed drive such as the Hitachi SJ300 is also called an inverter, since it contains three inverter circuits to generate 3-phase output to the motor. Appendix A Diode Appendix A A–4 Glossary Isolation Transformer A transformer with 1:1 voltage ratio that provides electrical isolation between its primary and secondary windings. These are typically used on the power input side of the device to be protected. An isolation transformer can protect equipment from a ground fault or other malfunction of nearby equipment, as well as attenuate harmful harmonics and transients on the input power. Jogging Operation Usually done manually, a jog command from an operator’s panel requests the motor/drive system to run indefinitely in a particular direction, until the machine operator ends the jog operation. Jump Frequency A jump frequency is a point on the inverter output frequency range that you want the inverter to skip around. This feature may be used to avoid a resonant frequency, and you can program up to three jump frequencies in the inverter. Line Reactor A three-phase inductor generally installed in the AC input circuit of an inverter to minimize harmonics and to limit short-circuit current. Momentum The physical property of a body in motion that causes it to continue to remain in motion. In the case of motors, the rotor and attached load are rotating and possess angular momentum. Multi-speed Operation The ability of a motor drive to store preset discrete speed levels for the motor, and control motor speed according to the currently selected speed preset. The Hitachi inverters have 16 preset speeds. Motor Load In motor terminology, motor load consists of the inertia of the physical mass that is moved by the motor and the related friction from guiding mechanisms. See also inertia. NEC The National Electric Code is a regulatory document that governs electrical power and device wiring and installation in the United States. NEMA The National Electric Manufacturer’s Association. NEMA Codes are a published series of device ratings standards. Industry uses these to evaluate or compare the performance of devices made by various manufacturers to a known standard. Open-collector Outputs A common logic-type discrete output that uses an NPN transistor that acts as a switch to a power supply common, usually ground. The transistor’s collector is open for external connection (not connected internally). Thus, the output sinks external load current to ground. Orientation When using the expansion card SJ-FB with encoder feedback, the orientation feature is available. Also called home search in motion terminology, you can specify a search direction and a stop position. Typically the orientation procedure is necessary after each inverter powerup. Power Factor A ratio that expresses a phase difference (timing offset) between current and voltage supplied by a power source to a load. A perfect power factor = 1.0 (no phase offset). Power factors less than one cause some energy loss in power transmission wiring (source to load). PID Loop Proportional-Integral-Derivative – a mathematical model used for process control. A process controller maintains a process variable (PV) at a setpoint (SP) by using its PID algorithm to compensate for dynamic conditions and varies its output to drive the PV toward the desired value. See also error. Process Variable A physical property of a process that is of interest because it affects the quality of the primary task accomplished by the process. For an industrial oven, temperature is the process variable. See also PID Loop and error. PWM Pulse-width modulation: A type of AC adjustable frequency drive that accomplishes frequency and voltage control at the output section (inverter) of the drive. The drive output voltage waveform is at a constant amplitude, and by “chopping” the waveform (pulse-width-modulating), the average voltage is controlled. The chopping frequency is sometimes called the carrier frequency. SJ300 Inverter A–5 The impedance of inductors and capacitors has two components. The resistive part is constant, while the reactive part changes with applied frequency. These devices have a complex impedance (complex number), where the resistance is the real part and the reactance is the imaginary part. Rectifier An electronic device made of one or more diodes that converts AC power into DC power. Rectifiers are usually used in combination with capacitors to filter (smooth) the rectified waveform to closely approximate a pure DC voltage source. Regenerative Braking A particular method of generating reverse torque to a motor, an inverter will switch internally to allow the motor to become a generator and will either store the energy internally, deliver the braking energy back to the main power input, or dissipate it with a resistor. Regulation The quality of control applied to maintain a parameter of interest at a desired value. Usually expressed as a percent (+/-) from the nominal, motor regulation usually refers to its shaft speed. Reverse Torque The torque applied in the direction opposite to motor shaft rotation. As such, reverse torque is a decelerating force on the motor and its external load. Rotor The windings of a motor that rotate, being physically coupled to the motor shaft. See also stator. Saturation Voltage For a transistor semiconductor device, it is in saturation when an increase in input current no longer results in an increase in the output current. The saturation voltage is the voltage drop across the device. The ideal saturation voltage is zero. Sensorless Vector Control A technique used in variable-frequency drives to rotate the force vector in the motor without the use of a shaft position sensor (angular). Benefits include an increase in torque at the lowest speed and the cost savings from the lack of a shaft position sensor. Setpoint (SP) The setpoint is the desired value of a process variable of interest. See also Process Variable (PV) and PID Loop. Single-phase Power An AC power source consisting of Hot and Neutral wires. An Earth Ground connection usually accompanies them. In theory, the voltage potential on Neutral stays at or near Earth Ground, while Hot varies sinusoidally above and below Neutral. This power source is named Single Phase to differentiate it from three-phase power sources. Some Hitachi inverters can accept single phase input power, but they all output three-phase power to the motor. See also threephase. Slip The difference between the theoretical (synchronous) speed of a motor at no load (determined by its inverter output waveforms) and the actual speed. Some slip is essential in order to develop torque to the load, but too much will cause excessive heat in the motor windings and/or cause the motor to stall. Squirrel Cage A “nick-name” for the appearance of the rotor frame assembly for an AC induction motor. Stator The windings in a motor that are stationary and coupled to the power input of the motor. See also rotor. Start Frequency The output frequency that the inverter first produces as the frequency command setting increases from zero. The start frequency is programmable, and is important to set properly for the load, etc. Tachometer 1. A signal generator usually attached to the motor shaft for the purpose of providing feedback to the speed controlling device of the motor. 2. A speed-monitoring test meter that may optically sense shaft rotation speed and display it on a readout. Appendix A Reactance Appendix A A–6 Bibliography Thermal Switch An electromechanical safety device that opens to stop current flow when the temperature at the device reaches a specific temperature threshold. Thermal switches are sometimes installed in the motor in order to protect the windings from heat damage. The inverter can use thermal switch signals to trip (shut down) if the motor overheats. See also trip. Thermistor A type of temperature sensor that changes its resistance according to its temperature. The sensing range of thermistors and their ruggedness make them ideal for motor overheating detection. Hitachi inverters have built-in thermistor input circuits, which can detect an overheated motor and shut OFF (trip) the inverter output. Three-phase Power An AC power source with three Hot connections that have phase offsets of 120 degrees is a 3phase power source. Usually, Neutral and Earth Ground wires accompany the three Hot connections. Loads may be configured in a delta or Y configuration. A Y-connected load such as an AC induction motor will be a balanced load; the currents in all the Hot connections are the same. Therefore, the Neutral connection is theoretically zero. This is why inverters that generate 3-phase power for motors do not generally have a Neutral connection to the motor. However, the Earth Ground connection is important for safety reasons, and is provided. Torque A measure of rotational force. The units of measurement are the product of the distance (radius from shaft center axis) and force (weight) applied at that distance. Units are usually given as pound-feet, ounce-inches, or Newton-meters. Transistor A solid state, three-terminal device that provides amplification of signals and can be used for switching and control. While transistors have a linear operating range, inverters use them as high-powered switches. Recent developments in power semiconductors have produced transistors capable of handling high voltages and currents, all with high reliability. The saturation voltage has been decreasing, resulting in less heat dissipation. Hitachi inverters use state-ofthe-art semiconductors to provide high performance and reliability in a compact package. See also IGBT and saturation voltage. Trip An event that causes the inverter to stop operation is called a “trip” event (as in tripping a circuit breaker). The inverter keeps a history log of trip events. They also require an action to clear. Watt Loss A measure of the internal power loss of a component, the difference between the power it consumes and what its output delivers. An inverter’s watt loss is the input power minus the power delivered to the motor. The watt loss is typically highest when an inverter is delivering its maximum output. Therefore, watt loss is usually specified for a particular output level. Inverter watt loss specifications are important when designing enclosures. Bibliography Title Author and Publisher Variable Speed Drive Fundamentals, 2nd Ed. Phipps, Clarence A. The Fairmont Press, Inc. / Prentice-Hall, Inc. 1997 ISBN 0-13-636390-3 Electronic Variable Speed Drives Brumbach, Michael E. Delmar Publishers 1997 ISBN 0-8273-6937-9 Hitachi Inverter Technical Guide Book Published by Hitachi, Ltd. Japan 1995 Publication SIG-E002 Serial Communications In This Appendix.... B page — Introduction ....................................................................................... 2 — Communications Protocol ................................................................. 5 — Communications Reference Information ........................................ 17 B–2 Introduction Introduction Appendix B SJ300 inverters have a built-in RS485 serial communications interface. This serial communications function provides a way of controlling from 1 to 32 inverters on a common serial network. In a typical application, a host computer or controller is the master and each of the inverter(s) is a slave, as shown in the figure below. SJ300 SJ300 1 2 SJ300 32 RS485 serial network The specifications for SJ300 Series RS485 serial communications are in the following table: Item Specifications User-selectable Transmission speed 2400 / 4800 / 9600 / 19200 bps ✔ Communication modes Half duplex (one device transmits at a time) ✘ Synchronization Direct current transmission ✘ Character code ASCII codes ✘ LSB placement Transmits LSB first ✘ Electrical interface RS485 differential transceiver ✘ Data bits 7 or 8 bits ✔ Parity None / even / odd ✔ Stop bits 1 or 2 bits ✔ Start convention One-way start from host device command ✘ Wait time for response 10 to 1000 ms ✔ Connections Station address numbers from 1 to 32 ✔ Error check Overrun / Fleming block check code / vertical or horizontal parity ✘ SJ300 Inverter B–3 Serial Connection The serial connector is to the left of the control logic connector as shown below: Diagrams Serial Communications Connector Appendix B SP SN RP SN Termination resistor (–) Termination resistor (+) Send/receive (–) Negative Send/receive (+) Positive Each device requires just two connections for data transmission and reception. Additionally, the device at each physical end of the wiring requires a termination resistor. The SJ300 has built-in termination resistors that become part of the circuit when you add a jumper as shown. SJ300 SP SN RP SN SJ300 SJ300 SP SN RP SN SP SN RP SN Send/receive (–) Send/receive (+) Termination jumper TIP: Each slave device on the serial network must have a unique node address, set by parameter C072. If this is a new application, we recommend connecting one new device at a time and checking the communications after each addition. B–4 Introduction Serial Network Parameter Settings Several parameter settings are necessary to configure serial communications, listed below. Function Code Appendix B C070 C071 Item Data command source Baud rate Value 02 Digital operator 03 RS485 connector 04 Expansion card #1 05 Expansion card #2 02 Loop-back test 03 2400 bps 04 4800 bps 05 9600 bps 06 19200 bps 1 to 32, FF C072 Node address C073 Data bits C074 Parity C075 Stop bits C078 Wait time Description 1 to 32 – Node or station address (unique to each inverter or device) FF – Automatic broadcast (to all nodes on transmit, allowed only on certain commands (refer to each command description in this appendix) 07 7 bits 08 8 bits 00 none 01 Even parity 02 Odd parity 01 1 bit 02 2 bits 0 to 1000 0 to 1000 ms time that the inverter waits to respond to network master For inverters on the same network, some settings must match from inverter to inverter. These include: • Baud rate • Data bits • Parity • Stop bits However, the node address on each inverter must be unique, used only once on the network. SJ300 Inverter B–5 Communications Protocol Introduction to Command List The network master sends a frame to initiate communications with a slave, as shown in the figure to the right. After the set waiting time Host (per parameter C078, the inverter responds. (master) frame wait time frame The following table lists the commands, single-character codes sent to a particular device on the network. Command Code Description User-selectable 00 Forward / Reverse / Stop command ✔ 01 Setting of frequency in standard profile ✔ 02 Setting of intelligent terminal state ✔ 03 Read all monitor data (block read) — 04 Read inverter status — 05 Read trip history — 06 Read a single parameter value — 07 Write a single parameter value ✔ 08 Set inverter parameters to default values ✔ 09 Verifies that the requested setting can be written to EEPROM. — 0A Writes a parameter value to EEPROM ✔ 0B Requests the recalculation of internal constant ✔ NOTE: Use of command 08 – set inverter parameters to default values first requires setting the initialization mode parameter B084 to 01 (initializes parameters only) or 02 (initializes parameters and clears the trip history). Appendix B Inverter (slave) B–6 Communications Protocol Command – 00 The 00 command controls the Forward, Reverse and Stop mode of the inverter. You must set parameter A002=03 in order for serial communications control of the inverter to apply. The frame format of command 00 follows the Frame format timing diagram and specification table. STX Node Appendix B Element Description Command Size Data BCC [CR] Value STX Control code (STart of TeXt) 1 byte STX (0x02) Node Node (station) address of inverter 2 bytes 01 to 32, and FF (broadcast to all nodes) Command Transmission command 2 bytes 00 Data Transmission data 1 byte BCC Block check sum code 2 bytes Exclusive OR of Node, Command, and Data [CR] Control code (carriage return) 1 byte 00 = Stop command 01 = Forward command 02 = Reverse command [CR] (0x0D) The example below shows a transmission to the inverter at address Node 1 to rotate the motor in the forward direction. (STX) | 01 | 00 | 1 | (BCC) | [CR] Command – 01 to ASCII 02 | 30 31 | 30 30 | 31 | 33 30 | 0D The 01 command sets the output frequency for the standard profile. You must set parameter A002=03 in order for serial communications control of the inverter to apply. The frame format of command 01 follows the Frame format timing diagram and specification table. STX Node Element Description Command Size Data BCC [CR] Value STX Control code (STart of TeXt) 1 byte STX (0x02) Node Node (station) address of inverter 2 bytes 01 to 32, and FF (broadcast to all nodes) Command Transmission command 2 bytes 01 Data Transmission data 6 bytes ASCII code for ten times the frequency (accommodates two decimal places) BCC Block check sum code 2 bytes Exclusive OR of Node, Command, and Data [CR] Control code (carriage return) 1 byte [CR] (0x0D) The example below shows a transmission to the inverter at address Node 1 to set the output frequency for 5 Hz. We use a value of 500 in ASCII to represent 5.00 Hz. (STX) | 01 | 01 | 000500 | (BCC) | [CR] to ASCII 02 | 30 31 | 30 31 | 30 30 30 35 30 30 | 30 35 | 0D SJ300 Inverter Command – 02 B–7 The 02 command assigns the function of the intelligent input terminals. The frame format of command 02 follows the Frame format timing diagram and specification table. STX Node Element Description Command Size 1 byte Data BCC [CR] Value Control code (STart of TeXt) STX (0x02) Node Node (station) address of inverter 2 bytes 01 to 32, and FF (broadcast to all Command Transmission command 2 bytes 02 Data Transmission data 16 bytes (see table below) BCC Block check sum code 2 bytes Exclusive OR of Node, Command, and Data [CR] Control code (carriage return) 1 byte [CR] (0x0D) The 16-byte data string is specified in the following table: Data (Hex) Description Data (Hex) Description 0000000000000001 [FW] Forward command 0000000001000000 0000000000000002 [RV] Reverse command 0000000002000000 — 0000000000000004 [CF1] Multi-speed 1 0000000004000000 [CAS] control gain switching function 0000000000000008 [CF2] Multi-speed 2 0000000008000000 [UP] remote control increment speed 0000000000000010 [CF3] Multi-speed 3 0000000010000000 [DWN] remote control decrement speed 0000000000000020 [CF4] Multi-speed 4 0000000020000000 [UDC] remote control clear up/down 0000000000000040 [JG] Jog operation 0000000040000000 0000000000000080 [DB] Dynamic braking 0000000080000000 [OPE] Force from operator terminal 0000000000000100 [SET] set 2nd motor 0000000100000000 [SF1] Multi-speed bit-level 0000000000000200 [2CH] 2-stage adjustable speed 0000000200000000 [SF2] Multi-speed bit-level 0000000400000000 [SF3] Multi-speed bit-level 0000000800000000 [SF4] Multi-speed bit-level 0000000000000400 0000000000000800 — [FRS] Free-run stop [PIDC] PID integrator reset — 0000000000001000 [EXP] External trip 0000001000000000 [SF5] Multi-speed bit-level 0000000000002000 [USP] Unattended start protection 0000002000000000 [SF6] Multi-speed bit-level 0000000000004000 [CS] Commercial power change 0000004000000000 [SF7] Multi-speed bit-level 0000000000008000 [SFT] Software lock 0000008000000000 [OLR] Overload restriction setting 0000000000010000 [AT] analog input voltage/current 0000010000000000 [TL] Torque limit 0000000000020000 [SET3] Set 3rd motor 0000020000000000 [TRQ1] Torque limit select 1 0000000000040000 [RS] Reset 0000040000000000 [TRQ2] Torque limit select 2 0000080000000000 [PPI P/PI] inverter mode select 0000000000080000 — 0000000000100000 [STA] 3-wire Start 0000100000000000 [BOK] Brake confirmation 0000000000200000 [ST]P 3-wire Hold 0000200000000000 [ORT] Orientation (home) command 0000000000400000 [F/R] 3-wire FWD/REV 0000400000000000 [LAC] Linear Accel/decel Cancel 0000000000800000 [PID] PID enable 0000800000000000 [PCLR] Position error clear 0001000000000000 [STAT] Pulse train input enable — — Appendix B STX B–8 Communications Protocol The arrangement of the terminal assignment data permits you to assign all inputs in a single command. The example below shows a transmission to the inverter at address Node 1 to set the Forward command, Multi-speed 1 and Multi-speed 2. Sum the three data strings: 0x0000000000000001 + 0x0000000000000004 + 0x0000000000000008 = 0x000000000000000D Appendix B (STX) | 01 | 02 | 0x000000000000000D | (BCC) | (CR) to ASCII 02 | 30 31 | 30 31 | 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 68 | 30 35 | 0D Command – 03 The 03 command reads the monitor data as a single block. The frame format of command 03 follows the diagram and specification table. The transmit frame has no data field. Element Description Transmit frame format STX Node Command Size BCC [CR] Value STX Control code (STart of TeXt) 1 byte Node Node (station) address of inverter 2 bytes 01 to 32 Command Transmission command 2 bytes 03 BCC Block check sum code 2 bytes Exclusive OR of Node, Command, and Data [CR] Control code (carriage return) 1 byte The receive frame has a 104-byte data field, containing values for 13 items. STX (0x02) [CR] (0x0D) Receive frame format STX Node Element Description Data Size BCC [CR] Value STX Control code (STart of TeXt) 1 byte STX (0x02) Node Node (station) address of inverter 2 bytes 01 to 32 Data Transmission data 104 bytes BCC Block check sum code 2 bytes Exclusive OR of Node, Command, and Data [CR] Control code (carriage return) 1 byte (see next table) [CR] (0x0D) SJ300 Inverter B–9 The data in the receive frame contains 8-byte values for 13 items, listed in the table below: No. Monitor Item Units Multiplier Output frequency Hz 100 2 Output current A 10 3 Direction of rotation — — 4 PID feedback monitor % 100 5 Intelligent input monitor — — 6 Intelligent output monitor — — 7 Frequency converting monitor — 100 8 Output torque monitor % 1 9 Output voltage monitor V 10 10 Electric power monitor kW 10 11 Reserved — — 12 Run Mode time monitor hours 1 13 Power ON time monitor hours 1 The eight bytes for intelligent input or intelligent output data have a bit set in the data field for each I/O point that is ON, according to the following table: Terminal [FW] Monitor Item Data Forward input 00000001 [1] Input 1 00000002 [2] Input 2 00000004 [3] Input 3 00000008 [4] Input 4 00000010 [5] Input 5 00000020 [6] Input 6 00000040 [7] Input 7 00000080 [8] Input 8 00000100 [AL] Alarm relay 00000001 [11] Output 1 00000002 [12] Output 2 00000004 [13] Output 3 00000008 [14] Output 4 00000010 [15] Output 5 00000020 Appendix B 1 B–10 Communications Protocol Command – 04 The 04 command reads the status of the inverter. The frame format of command 04 follows the diagrams and specification tables. The transmit frame has no data field. Appendix B Element Transmit frame format STX Node Description Command Size BCC [CR] Value STX Control code (STart of TeXt) 1 byte Node Node (station) address of inverter 2 bytes 01 to 32 Command Transmission command 2 bytes 04 BCC Block check sum code 2 bytes Exclusive OR of Node, Command, and Data [CR] Control code (carriage return) 1 byte The receive frame has an 8-byte data field, containing values for three trip items (plus a reserved field). Element STX (0x02) [CR] (0x0D) Receive frame format STX Node Description Data Size BCC [CR] Value STX Control code (STart of TeXt) 1 byte Node Node (station) address of inverter 2 bytes 01 to 32 Data Transmission data 8 bytes (see next table) BCC Block check sum code 2 bytes Exclusive OR of Node, Command, and Data [CR] Control code (carriage return) 1 byte Trip data is organized as shown. The table below lists the codes and their meanings. Code 00 Status A Definition Initial status 01 — STX (0x02) [CR] (0x0D) Data field contents Status A Status B Status B Definition Status C (reserved) Status C Definition On stopping — On running Stop On tripping Deceleration speed 02 On Stopping 03 On running — Constant speed 04 On free-run stop — Acceleration speed 05 On jog — Forward 06 On dynamic braking — Reverse 07 On retry — Reverse from forward 08 On trip — Forward from reverse 09 On under-voltage — Forward start — Reverse start 10 — SJ300 Inverter Command – 05 The 05 command reads the inverter’s trip history. The frame format of command 05 follows the diagrams and specification tables. The transmit frame has no data field. Element B–11 Transmit frame format STX Node Description Command Size BCC [CR] Value Control code (STart of TeXt) 1 byte Node Node (station) address of inverter 2 bytes 01 to 32 Command Transmission command 2 bytes 05 BCC Block check sum code 2 bytes Exclusive OR of Node, Command, and Data [CR] Control code (carriage return) 1 byte The receive frame has a 440-byte data field. This consists of an 8-byte total accumulated number of trip events, followed by six 72-byte strings for the six most recent trip events as shown below. STX (0x02) Appendix B STX [CR] (0x0D) Receive frame format STX Node Data BCC [CR] Data field contents Total count Trip 1 Element Trip 2 Trip 4 Trip 3 Description Trip 5 Size Trip 6 Value STX Control code (STart of TeXt) 1 byte STX (0x02) Node Node (station) address of inverter 2 bytes 01 to 32 Data Transmission data 440 bytes BCC Block check sum code 2 bytes Exclusive OR of Node, Command, and Data [CR] Control code (carriage return) 1 byte (see next table) [CR] (0x0D) The nine bytes of data for each trip event history is listed below. The data contains the multiplier to adjust the decimal point. Divide the data by that factor to derive the actual value. No. Monitor Item Units Multiplier 1 Trip factor — — 2 Inverter Status A — — 3 Inverter Status B — — 4 Inverter Status C — — 5 Output frequency Hz 10 6 Accumulated Run Mode time hours 1 7 Output current A 10 8 Output voltage V 10 9 Power ON time hours 1 B–12 Communications Protocol For Command 05, bytes 2, 3, and 4 of the event history are status codes A, B, and C, respectively. The tables below provide status code descriptions. Code 00 Status A Definition Initial status Appendix B 01 Data field contents byte 2 byte 3 byte 4 Status A Status B Status C Status C Definition On reset — On stopping 02 On Stopping On deceleration 03 On running Constant speed 04 On free-run stop On acceleration 05 On jog On 0 Hz running 06 On dynamic braking On running 07 On retry On dynamic braking 08 On trip On overload restriction 09 On under-voltage Bit Status B Definition — Error Code 0 Ground fault E14 1 IGBT error, U phase E30 2 Under-voltage error E09 3 Over-voltage protection E07 4 Thermal trip E21 5 IGBT error, V phase E30 6 IGBT error, W phase E30 7 Gate array error E23 SJ300 Inverter Command – 06 The 06 command reads a single parameter value from the inverter, which is specified by the data field this read command. Element Transmit frame format STX Node Description Command Data Size BCC [CR] Value Control code (STart of TeXt) 1 byte Node Node (station) address of inverter 2 bytes 01 to 32 Command Transmission command 2 bytes 06 Data Parameter specified to be read 4 bytes (see tables below) BCC Block check sum code 2 bytes Exclusive OR of Node, Command, and Data [CR] Control code (carriage return) 1 byte Element STX (0x02) Appendix B STX The receive frame includes an ACK (acknowledge) character, followed by an 8-byte data field. B–13 [CR] (0x0D) Receive frame format STX Node Description ACK Data Size BCC [CR] Value STX Control code (STart of TeXt) 1 byte STX (0x02) Node Node (station) address of inverter 2 bytes 01 to 32 ACK Control code (ACKnowledge) 1 byte Data Parameter value 8 bytes Value of parameter times ten, returned as ASCII char. code, except for H003 and H203 (see table below) BCC Block check sum code 2 bytes Exclusive OR of Node, Command, and Data [CR] Control code (carriage return) 1 byte ACK (0x06) [CR] (0x0D) Use the codes in the table below to return parameters for H03 and H203 (motor capacity selection). Code Data 00 01 02 03 U.S. mode (B85=00, 02) 0.2 kW EU mode (B85=01) 0.2 kW 0.37 0.4 Code Data 11 12 13 14 U.S. mode (B85=00, 02) 5.5 kW 7.5 11 EU mode (B85=01) 5.5 kW 7.5 11 04 05 0.75 06 07 08 09 10 1.5 2.,2 1.1 1.5 2.2 3.0 15 16 17 18 19 20 21 15 18.5 22 30 37 45 55 75 15 18.5 22 30 37 45 55 75 0.55 0.75 3.7 4.0 B–14 Communications Protocol Command – 07 The 07 command sets a parameter value equal to the value specified in the transmission.The frame format of command 07 follows the diagram and specification table. Frame format STX Node Appendix B Element Command Parameter Description Data BCC [CR] Size Value STX Control code (STart of TeXt) 1 byte STX (0x02) Node Node (station) address of inverter 2 bytes 01 to 32, and FF (broadcast to all nodes) Command Transmission command 2 bytes 07 Parameter Function code of parameter 4 bytes F002..., A001..., B001..., C001..., H003..., P001... Data Transmission data 8 bytes Value of parameter times ten as ASCII char. code, except for H003 and H203 (see table below) BCC Block check sum code 2 bytes Exclusive OR of Node, Command, and Data [CR] Control code (carriage return) 1 byte [CR] (0x0D) Note that the parameter F001, the output frequency, can be set more directly with host command 01 instead of with this command. Use the codes in the following table for setting parameters associated with H003 and H203. Code Data 00 01 02 03 U.S. mode (B85=00, 02) 0.2 kW EU mode (B85=01) 0.2 kW 0.37 Code Data 11 12 13 14 U.S. mode (B85=00, 02) 5.5 kW 7.5 11 EU mode (B85=01) 5.5 kW 7.5 11 0.4 04 05 0.75 06 07 08 09 10 1.5 2.,2 1.1 1.5 2.2 3.0 15 16 17 18 19 20 21 15 18.5 22 30 37 45 55 75 15 18.5 22 30 37 45 55 75 0.55 0.75 3.7 4.0 SJ300 Inverter Command – 08 The 08 command initializes the inverter parameters to the factory default values. First, you must set B84 (use command 07) to specify whether you want to clear the trip history at the same time. Also, set B85 to specify the country code for the initialization (use command 07). The frame format of command 08 follows the diagram and specification table. Frame format STX Node Element Description Command Size BCC [CR] Value STX Control code (STart of TeXt) 1 byte Node Node (station) address of inverter 2 bytes 01 to 32, and FF (broadcast to all nodes) Command Transmission command 2 bytes 08 BCC Block check sum code 2 bytes Exclusive OR of Node, Command, and Data [CR] Control code (carriage return) 1 byte The 09 command verifies whether or not it is possible to set a particular parameter in the EEPROM. The frame format of command 08 follows the diagram and specification table. Element STX (0x02) [CR] (0x0D) Transmit frame format STX Node Description Command Size BCC [CR] Value STX Control code (STart of TeXt) 1 byte Node Node (station) address of inverter 2 bytes 01 to 32 Command Transmission command 2 bytes 09 BCC Block check sum code 2 bytes Exclusive OR of Node, Command, and Data [CR] Control code (carriage return) 1 byte The receive frame includes an ACK (acknowledge) character, followed by a 2-byte data field with the result. Element STX (0x02) [CR] (0x0D) Receive frame format STX Node Description ACK Data Size BCC [CR] Value STX Control code (STart of TeXt) 1 byte STX (0x02) Node Node (station) address of inverter 2 bytes 01 to 32 ACK Control code (ACKnowledge) 1 byte Data Parameter value 2 bytes 00 = setting not allowed, 01 = setting is allowed BCC Block check sum code 2 bytes Exclusive OR of Node, Command, and Data [CR] Control code (carriage return) 1 byte ACK (0x06) [CR] (0x0D) Appendix B Command – 09 B–15 B–16 Communications Protocol Command – 0A The 0A command sets a value in the EEPROM. The frame format of command 0A follows the diagram and specification table. Frame format STX Node Appendix B Element Command – 0B Description Command Size BCC [CR] Value STX Control code (STart of TeXt) 1 byte STX (0x02) Node Node (station) address of inverter 2 bytes 01 to 32, and FF (broadcast to all nodes) Command Transmission command 2 bytes 0A BCC Block check sum code 2 bytes Exclusive OR of Node, Command, and Data [CR] Control code (carriage return) 1 byte [CR] (0x0D) The 0B command recalculates the inverter’s internal motor constants. Use this function after the base frequency or any Hxxx parameters are changed via the serial link commands. The frame format of command 0B follows the diagram and specification table. Frame format STX Node Element Description Command Size BCC [CR] Value STX Control code (STart of TeXt) 1 byte STX (0x02) Node Node (station) address of inverter 2 bytes 01 to 32 Command Transmission command 2 bytes 0B BCC Block check sum code 2 bytes Exclusive OR of Node, Command, and Data [CR] Control code (carriage return) 1 byte [CR] (0x0D) B–17 SJ300 Inverter Communications Reference Information Inverter The standard affirmative reply from the inverter Affirmative Reply uses the ACK character (acknowledge) in the data Frame format field. The frame format of this reply follows the diagram and specification table. Element ACK Size BCC [CR] Value Appendix B Inverter Negative Reply Description STX Node STX Control code (STart of TeXt) 1 byte Node Node (station) address of inverter 2 bytes 01 to 32 ACK Control code (ACKnowledge) 1 byte BCC Block check sum code 2 bytes Exclusive OR of Node and ACK [CR] Control code (carriage return) 1 byte The standard negative reply from the inverter uses the NAK character (negative acknowledge) in the data field. The frame format of this reply follows the diagram and specification table. Element Description STX (0x02) ACK (0x06) [CR] (0x0D) Frame format STX Node NAK Error code Size BCC [CR] Value STX Control code (STart of TeXt) 1 byte STX (0x02) Node Node (station) address of inverter 2 bytes 01 to 32 Data Error code – reason for negative acknowledge 2 bytes (see error codes in next table) NAK Control code (Negative ACKnowledge) 1 byte NAK (0x15) Error code Code representing error type 1 byte (See next table below) BCC Block check sum code 2 bytes Exclusive OR of Node, Data, and NAK [CR] Control code (carriage return) 1 byte [CR] (0x0D) The error codes for a NAK (negative acknowledge) are: Error Code Error Description Error Code Error Description 01H Parity error 07H Receive buffer overrun error 02H Check sum error 08H Receive time-out error 03H Framing error 11H Abnormal command code error 04H Overrun error 13H Test error code 05H Protocol error 16H Abnormal parameter code/value error 06H ASCII code error — — B–18 Communications Reference Information Block Check Code (BCC) This section shows how the inverter protocol computes defines a BCC—block check code. The BCC is calculated for each frame transmitted and can be used to verify the integrity of data transmission. The example below shows command 01 setting the inverter frequency to 5Hz. Frame format STX Node Command Data BCC [CR] ASCII Code Appendix B (0x 02) 01 (0x 30 31) 01 (0x 30 31) 000500 (0x 30 30 30 35 30 30) 0 (0x 30 35) (0x 0D) The block check code is computed by using the ASCII codes (shown above) and applying eXclusive OR (XOR) operations. Beginning with the first pair of bytes, the result of their XOR result is then used in an XOR operation with the third byte, and so on. For this example, the BCC calculation is shown below. Data bytes: 30 31 30 31 30 30 30 35 30 30 01 31 XOR intermediate results 00 30 00 30 05 35 BCC 05 ASCII Code Table The table below shows only the ASCII codes used for function codes and parameter data. Character ASCII Code Character ASCII Code Character ASCII Code STX 02 4 34 C 43 ACK 06 5 35 D 44 CR 0D 6 36 E 45 NAK 15 7 37 F 46 0 30 8 38 H 48 1 31 9 39 P 50 2 32 A 41 — — 3 33 B 42 — — SJ300 Inverter Communication Test Mode B–19 The communication test mode verifies that the inverter can properly send and receive data via the RS485 serial port. Follow the steps below to perform the communication test. 1. Remove the serial cable (if present) connected to the TM2 connector block of the control terminals, as shown below. TM2 Appendix B SP SN RP SN Serial communications NOTE: It is not necessary to connect a loopback jumper. The RS485 port uses a transceiver for communications, which already allows simultaneous transmitting and receiving. 2. Use the front panel keypad to navigate to parameter C071, Communication Speed Selection. Change parameter C071=02 and press Store. Value 02 is the Test option. Now the inverter is ready to conduct the loopback test. 3. Turn the inverter power OFF and then ON again. Observe the keypad display and compare to the results shown below. PASS FAIL 4. Press the Stop/Rest button on the keypad to return the inverter keypad/ display to normal operation. 5. Change C071 to its original setting (default is C071=04). Otherwise, while C071=02, the inverter will perform the communications loopback test at each powerup. Drive Parameter Settings Tables In This Appendix.... C page — Introduction ....................................................................................... 2 — Parameter Settings for Keypad Entry ............................................... 2 C–2 Introduction Introduction This appendix lists the user-programmable parameters for the SJ300 series inverters and the default values for European, U.S. and Japanese product types. The right-most column of the tables is blank so you can record values you have changed from the default. This involves just a few parameters for most applications. Parameter Settings for Keypad Entry SJ300 series inverters provide many functions and parameters that can be configured by the user. We recommend that you record all parameters that have been edited, in order to help in troubleshooting or recovery from a loss of parameter data. Appendix C Inverter model } SJ300 MFG. No. This information is printed on the specification label located on the right side of the inverter. Main Profile Parameters “F” Group Parameters Func. Code Name Default Setting -FE (Europe) -FU (USA) -FR (Japan) F001 Output frequency setting 0.00 0.00 0.00 F002 Acceleration (1) time setting 30.0 30.0 30.0 F202 Acceleration (1) time setting, 2nd motor 30.0 30.0 30.0 F302 Acceleration (1) time setting, 3rd motor 30.0 30.0 30.0 F003 Deceleration (1) time setting 30.0 30.0 30.0 F203 Deceleration (1) time setting, 2nd motor 30.0 30.0 30.0 F303 Deceleration (1) time setting, 3rd motor 30.0 30.0 30.0 F004 Keypad Run key routing 00 00 00 User Setting SJ300 Inverter C–3 Standard Functions “A” Group Parameters Func. Code Name Default Setting -FE (Europe) -FU (USA) -FR (Japan) Frequency source setting 01 01 02 A002 Run command source setting 01 01 02 A003 Base frequency setting 50. 60. 60. A203 Base frequency setting, 2nd motor 50. 60. 60. A303 Base frequency setting, 3rd motor 50. 60. 60. A004 Maximum frequency setting 50. 60. 60. A204 Maximum frequency setting, 2nd motor 50. 60. 60. A304 Maximum frequency setting, 3rd motor 50. 60. 60. A005 [AT] selection 00 00 00 A006 [O2] selection 00 00 00 A011 [O]–[L] input active range start frequency 0.00 0.00 0.00 A012 [O]–[L] input active range end frequency 0.00 0.00 0.00 A013 [O]–[L] input active range start voltage 0. 0. 0. A014 [O]–[L] input active range end voltage 100. 100. 100. A015 [O]–[L] input start frequency enable 01 01 01 A016 External frequency filter time const. 8. 8. 8. A019 Multi-speed operation selection 00 00 00 A020 Multi-speed frequency setting 0.00 0.00 0.00 A220 Multi-speed frequency setting, 2nd motor 0.00 0.00 0.00 A320 Multi-speed frequency setting, 3rd motor 0.00 0.00 0.00 A021 Multi-speed 1 setting 0.00 0.00 0.00 A022 Multi-speed 2 setting 0.00 0.00 0.00 A023 Multi-speed 3 setting 0.00 0.00 0.00 A024 Multi-speed 4 setting 0.00 0.00 0.00 A025 Multi-speed 5 setting 0.00 0.00 0.00 A026 Multi-speed 6 setting 0.00 0.00 0.00 A027 Multi-speed 7 setting 0.00 0.00 0.00 Appendix C A001 User Setting C–4 Parameter Settings for Keypad Entry “A” Group Parameters Appendix C Func. Code Name Default Setting -FE (Europe) -FU (USA) -FR (Japan) A028 Multi-speed 8 setting 0.00 0.00 0.00 A029 Multi-speed 9 setting 0.00 0.00 0.00 A030 Multi-speed 10 setting 0.00 0.00 0.00 A031 Multi-speed 11 setting 0.00 0.00 0.00 A032 Multi-speed 12 setting 0.00 0.00 0.00 A033 Multi-speed 13 setting 0.00 0.00 0.00 A034 Multi-speed 14 setting 0.00 0.00 0.00 A035 Multi-speed 15 setting 0.00 0.00 0.00 A038 Jog frequency setting 1.00 1.00 1.00 A039 Jog stop mode 00 00 00 A041 Torque boost method selection 00 000 00 A241 Torque boost method selection, 2nd motor 00 00 00 A042 Manual torque boost value 1.0 1.0 1.0 A242 Manual torque boost value, 2nd motor 1.0 1.0 1.0 A342 Manual torque boost value, 3rd motor 1.0 1.0 1.0 A43 Manual torque boost frequency adjustment 5.0 5.0 5.0 A243 Manual torque boost frequency adjustment, 2nd motor 5.0 5.0 5.0 A343 Manual torque boost frequency adjustment, 3rd motor 5.0 5.0 5.0 A44 V/F characteristic curve selection, 1st motor 00 00 00 A244 V/F characteristic curve selection, 2nd motor 00 00 00 A344 V/F characteristic curve selection, 3rd motor 00 00 00 A045 V/f gain setting 100. 100. 100. A051 DC braking enable 00 00 00 A052 DC braking frequency setting 0.50 0.50 0.50 A053 DC braking wait time 0.0 0.0 0.0 A054 DC braking force during deceleration 0. 0. 0. A055 DC braking time for deceleration 0.0 0.0 0.0 User Setting SJ300 Inverter “A” Group Parameters Func. Code C–5 Default Setting -FE (Europe) -FU (USA) -FR (Japan) A056 DC braking / edge or level detection for [DB] input 01 01 01 A057 DC braking force for starting 0. 0. 0. A058 DC braking time for starting 0.0 0.0 0.0 A059 DC braking carrier frequency setting 5.0 5.0 5.0 A061 Frequency upper limit setting 0.00 0.00 0.00 A0261 Frequency upper limit setting, 2nd motor 0.00 0.00 0.00 A062 Frequency lower limit setting 0.00 0.00 0.00 A0262 Frequency lower limit setting, 2nd motor 0.00 0.00 0.00 A063, A065, A067 Jump (center) frequency setting 0.00 0.00 0.00 A064, A066, A068 Jump (hysteresis) frequency width setting 0.50 0.50 0.50 A069 Acceleration stop frequency setting 0.00 0.00 0.00 A070 Acceleration stop time frequency setting 0.0 0.0 0.0 A071 PID Function Enable 00 00 00 A072 PID proportional gain 1.0 1.0 1.0 A073 PID integral time constant 1.0 1.0 1.0 A074 PID derivative gain 0.0 0.0 0.0 A075 PV scale conversion 1.00 1.00 1.00 A076 PV source setting 00 00 00 A081 AVR function select 00 00 00 A082 AVR voltage select 230/400 230/460 200/400 A085 Operation mode selection 00 00 00 A086 Energy saving mode tuning 50.0 50.0 50.0 A092 Acceleration (2) time setting 15.0 15.0 15.0 A292 Acceleration (2) time setting, 2nd motor 15.0 15.0 15.0 A392 Acceleration (2) time setting, 3rd motor 15.0 15.0 15.0 A093 Deceleration (2) time setting 15.0 15.0 15.0 Appendix C Name User Setting C–6 Parameter Settings for Keypad Entry “A” Group Parameters Appendix C Func. Code Name Default Setting -FE (Europe) -FU (USA) -FR (Japan) A293 Deceleration (2) time setting, 2nd motor 15.0 15.0 15.0 A393 Deceleration (2) time setting, 3rd motor 15.0 15.0 15.0 A094 Select method to switch to Acc2/ Dec2 profile 00 00 00 A294 Select method to switch to Acc2/ Dec2, 2nd motor 00 00 00 A095 Acc1 to Acc2 frequency transition point 0.0 0.0 0.0 A295 Acc1 to Acc2 frequency transition point, 2nd motor 0.0 0.0 0.0 A096 Dec1 to Dec2 frequency transition point 0.0 0.0 0.0 A296 Dec1 to Dec2 frequency transition point, 2nd motor 0.0 0.0 0.0 A097 Acceleration curve selection 00 00 00 A098 Deceleration curve setting 00 00 00 A101 [OI]–[L] input active range start frequency 0.00 0.00 0.00 A102 [OI]–[L] input active range end frequency 0.00 0.00 0.00 A103 [OI]–[L] input active range start current 20. 20. 20. A104 [OI]–[L] input active range end current 100. 100. 100. A105 [OI]–[L] input start frequency enable 01 01 01 A111 [O2]–[L] input active range start frequency 0.00 0.00 0.00 A112 [O2]–[L] input active range end frequency 0.00 0.00 0.00 A113 [O2]–[L] input active range start voltage –100. –100. –100. A114 [O2]–[L] input active range end voltage 100. 100. 100. A131 Acceleration curve constants setting 02 02 02 A132 Deceleration curve constants setting 02 02 02 User Setting SJ300 Inverter C–7 Fine Tuning Functions “B” Group Parameters Func. Code Name Default Setting -FE (Europe) -FU (USA) -FR (Japan) Selection of restart mode 00 00 00 B002 Allowable under-voltage power failure time 1.0 1.0 1.0 B003 Retry wait time before motor restart 1.0 1.0 1.0 B004 Instantaneous power failure / undervoltage trip alarm enable 00 00 00 B005 Number of restarts on power failure / under-voltage trip events 00 00 00 B006 Phase loss detection enable 00 00 00 B007 Restart frequency threshold 0.00 0.00 0.00 B012 Electronic thermal setting (calculated within the inverter from current output) Rated current for each inverter Rated current for each inverter Rated current for each inverter B212 Electronic thermal setting (calculated within the inverter from current output), 2nd motor Rated current for each inverter Rated current for each inverter Rated current for each inverter B312 Electronic thermal setting (calculated within the inverter from current output), 3rd motor Rated current for each inverter Rated current for each inverter Rated current for each inverter B013 Electronic thermal characteristic 01 01 00 B213 Electronic thermal characteristic, 2nd motor 01 01 00 B313 Electronic thermal characteristic, 3rd motor 01 01 00 B015 Free setting, electronic thermal frequency (1) 0. 0. 0. B016 Free setting, electronic thermal current (1) 0.0 0.0 0.0 B017 Free setting, electronic thermal frequency (2) 0. 0. 0. B018 Free setting, electronic thermal current (2) 0.0 0.0 0.0 B019 Free setting, electronic thermal frequency (3) 0. 0. 0. B020 Free setting, electronic thermal current (3) 0.0 0.0 0.0 B021 Overload restriction operation mode 01 01 01 B022 Overload restriction setting Rated current x 1.50 Rated current x 1.50 Rated current x 1.50 Appendix C B001 User Setting C–8 Parameter Settings for Keypad Entry “B” Group Parameters Appendix C Func. Code Default Setting Name -FE (Europe) -FU (USA) -FR (Japan) B023 Deceleration rate at overload restriction 1.0 1.0 1.0 B024 Overload restriction operation mode (2) 01 01 01 B025 Overload restriction setting (2) Rated current x 1.50 Rated current x 1.50 Rated current x 1.50 B026 Deceleration rate at overload restriction (2) 1.00 1.00 1.00 B031 Software lock mode selection 01 01 01 B034 Run/power-on warning time 0. 0. 0. B035 Rotational direction restriction 00 00 00 B036 Reduced voltage start selection 06 06 06 B037 Function code display restriction 00 00 00 B040 Torque limit selection 00 00 00 B041 Torque limit (1) (forward-driving in 4-quadrant mode) 150. 150. 150. B042 Torque limit (2) (reverse-regenerating in 4-quadrant mode) 150. 150. 150. B043 Torque limit (3) (reverse-driving in 4-quadrant mode) 150. 150. 150. B044 Torque limit (4) (forward-regenerating in 4-quadrant mode) 150. 150. 150. B045 Torque limit LADSTOP enable 00 00 00 B046 Reverse Run protection enable 00 00 00 B050 Controller deceleration and stop on power loss 00 00 00 B051 DC bus voltage trigger level during power loss 0.0 0.0 0.0 B052 Over-voltage threshold during power loss 0.0 0.0 0.0 B053 Deceleration time setting during power loss 1.00 1.00 1.00 B054 Initial output frequency decrease during power loss 0.00 0.00 0.00 B080 [AM] terminal analog meter adjustment 180 180 180 B081 [FM] terminal analog meter adjustment 60 60 60 B082 Start frequency adjustment 0.50 0.50 0.50 B083 Carrier frequency setting 5.0 5.0 5.0 User Setting SJ300 Inverter “B” Group Parameters Func. Code Name C–9 Default Setting -FE (Europe) -FU (USA) -FR (Japan) Initialization mode (parameters or trip history) 00 00 00 B085 Country code for initialization 01 02 00 B086 Frequency scaling conversion factor 1.0 1.0 1.0 B087 STOP key enable 00 00 00 B088 Restart mode after FRS 00 00 00 B090 Dynamic braking usage ratio 0.0 0.0 0.0 B091 Stop mode selection 00 00 00 B092 Cooling fan control 00 00 00 B095 Dynamic braking control 00 00 00 B096 Dynamic braking activation level 360/720 360/720 360/720 B098 Thermistor for thermal protection control 00 00 00 B099 Thermal protection level setting 3000. 3000. 3000. B100 Free-setting V/f frequency (1) 0. 0. 0. B101 Free-setting V/f voltage (1) 0.0 0.0 0.0 B102 Free-setting V/f frequency (2) 0. 0. 0. B103 Free-setting V/f voltage (2) 0.0 0.0 0.0 B104 Free-setting V/f frequency (3) 0. 0. 0. B105 Free-setting V/f voltage (3) 0.0 0.0 0.0 B106 Free-setting V/f frequency (4) 0. 0. 0. B107 Free-setting V/f voltage (4) 0.0 0.0 0.0 B108 Free-setting V/f frequency (5) 0. 0. 0. B109 Free-setting V/f voltage (5) 0.0 0.0 0.0 B110 Free-setting V/f frequency (6) 0. 0. 0. B111 Free-setting V/f voltage (6) 0.0 0.0 0.0 B112 Free-setting V/f frequency (7) 0. 0. 0. B113 Free-setting V/f voltage (7) 0.0 0.0 0.0 B120 Brake Control Enable 00 00 00 B121 Brake Wait Time for Release 0.00 0.00 0.00 B122 Brake Wait Time for Acceleration 0.00 0.00 0.00 B123 Brake Wait Time for Stopping 0.00 0.00 0.00 B124 Brake Wait Time for Confirmation 0.00 0.00 0.00 B125 Brake Release Frequency Setting 0.00 0.00 0.00 Appendix C B084 User Setting C–10 Parameter Settings for Keypad Entry “B” Group Parameters Func. Code B126 Name Brake Release Current Setting Default Setting -FE (Europe) -FU (USA) -FR (Japan) Rated current for each inverter Rated current for each inverter Rated current for each inverter User Setting Intelligent Terminal Functions “C” Group Parameters Appendix C Func. Code Name Default Setting -FE (Europe) -FU (USA) -FR (Japan) C001 Terminal [1] function 18 18 18 C002 Terminal [2] function 16 16 16 C003 Terminal [3] function 06 06 06 C004 Terminal [4] function 11 11 11 C005 Terminal [5] function 09 09 09 C006 Terminal [6] function 03 13 03 C007 Terminal [7] function 02 02 02 C008 Terminal [8] function 01 01 01 C011 Terminal [1] active state 00 00 00 C012 Terminal [2] active state 00 00 00 C013 Terminal [3] active state 00 00 00 C014 Terminal [4] active state 00 00 00 C015 Terminal [5] active state 00 00 00 C016 Terminal [6] active state 00 01 00 C017 Terminal (7) active state 00 00 00 C018 Terminal [8] active state 00 00 00 C019 Terminal [FW] active state 00 00 00 C021 Terminal [11] function 01 01 01 C022 Terminal [12] function 00 00 00 C023 Terminal [13] function 03 03 03 C024 Terminal [14] function 07 07 07 C025 Terminal [15] function 08 08 08 C026 Alarm relay terminal function 05 05 05 C027 [FM] signal selection 00 00 00 C028 [AM] signal selection 00 00 00 C029 [AMI] signal selection 00 00 00 User Setting SJ300 Inverter “C” Group Parameters Func. Code Name C–11 Default Setting -FE (Europe) -FU (USA) -FR (Japan) Terminal [11] active state 00 00 00 C032 Terminal [12] active state 00 00 00 C033 Terminal [13] active state 00 00 00 C034 Terminal [14] active state 00 00 00 C035 Terminal [15] active state 00 00 00 C036 Alarm relay active state 01 01 01 C040 Overload signal output mode 01 01 01 C041 Overload level setting Rated current for each inverter Rated current for each inverter Rated current for each inverter C042 Frequency arrival setting for accel. 0.00 0.00 0.00 C043 Arrival frequency setting for decel. 0.00 0.00 0.00 C044 PID deviation level setting 3.0 3.0 3.0 C045 Frequency arrival setting for acceleration (2) 0.00 0.00 0.00 C046 Frequency arrival setting for deceleration (2) 0.00 0.00 0.00 C055 Over-torque (forward-driving) level setting 100. 100. 100. C056 Over-torque (reverse regenerating) level setting 100. 100. 100. C057 Over-torque (reverse driving) level setting 100. 100. 100. C058 Over-torque (forward regenerating) level setting 100. 100. 100. C061 Electronic thermal warning level setting 80. 80. 80. C062 Alarm code output 00 00 00 C063 Zero speed detection level 0.00 0.00 0.00 C070 Data command method 02 02 02 C071 Communication speed selection 04 04 04 C072 Node allocation 1. 1. 1. C073 Communication data length selection 7 7 7 C074 Communication parity selection 00 00 00 C075 Communication stop bit selection 1 1 1 C078 Communication wait time 0. 0. 0. C081 [O] input span calibration Factory set Factory set Factory set Appendix C C031 User Setting C–12 Parameter Settings for Keypad Entry “C” Group Parameters Appendix C Func. Code Name Default Setting -FE (Europe) -FU (USA) -FR (Japan) C082 [OI] input span calibration Factory set Factory set Factory set C083 [O2] input span calibration Factory set Factory set Factory set C085 Thermistor input tuning 105.0 105.0 105.0 C086 [AM] terminal offset tuning 0.0 0.0 0.0 C087 [AMI] terminal meter tuning 80. 80. 80. C088 [AMI] terminal offset tuning Factory set Factory set Factory set C091 Debug mode enable 00 00 00 C101 Up/Down memory mode selection 00 00 00 C102 Reset mode selection 00 00 00 C103 Restart mode after reset 00 00 00 C111 Overload setting (2) Rated current for each inverter model Rated current for each inverter model Rated current for each inverter model C121 [O] input zero calibration Factory set Factory set Factory set C122 [OI] input zero calibration Factory set Factory set Factory set C123 [O2] input zero calibration Factory set Factory set Factory set User Setting Do not edit SJ300 Inverter C–13 Motor Constants Functions “H” Group Parameters Func. Code Name Default Setting -FE (Europe) -FU (USA) -FR (Japan) Auto-tuning Setting 00 00 00 H002 Motor data selection, 1st motor 00 00 00 H202 Motor data selection, 2nd motor 00 00 00 H003 Motor capacity, 1st motor Factory set Factory set Factory set H203 Motor capacity, 2nd setting Factory set Factory set Factory set H004 Motor poles setting, 1st motor 4 4 4 H204 Motor poles setting, 2nd motor 4 4 4 H005 Motor speed constant, 1st motor 1.590 1.590 1.590 H205 Motor speed constant, 2nd motor 1.590 1.590 1.590 H006 Motor stabilization constant, 1st motor 100. 100. 100. H206 Motor stabilization constant, 2nd motor 100. 100. 100. H306 Motor stabilization constant, 3rd motor 100. 100. 100. H20 Motor constant R1, 1st motor According to inverter rating According to inverter rating According to inverter rating H220 Motor constant R1, 2nd motor According to inverter rating According to inverter rating According to inverter rating H021 Motor constant R2, 1st motor According to inverter rating According to inverter rating According to inverter rating H221 Motor constant R2, 2nd motor According to inverter rating According to inverter rating According to inverter rating H022 Motor constant L, 1st motor According to inverter rating According to inverter rating According to inverter rating H222 Motor constant L, 2nd motor According to inverter rating According to inverter rating According to inverter rating H023 Motor constant Io According to inverter rating According to inverter rating According to inverter rating H223 Motor constant Io, 2nd motor According to inverter rating According to inverter rating According to inverter rating H024 Motor Constant J According to inverter rating According to inverter rating According to inverter rating H224 Motor constant J, 2nd motor According to inverter rating According to inverter rating According to inverter rating H030 Auto constant R1, 1st motor According to inverter rating According to inverter rating According to inverter rating H230 Auto constant R1, 2nd motor According to inverter rating According to inverter rating According to inverter rating Appendix C H001 User Setting C–14 Parameter Settings for Keypad Entry “H” Group Parameters Appendix C Func. Code Name Default Setting -FE (Europe) -FU (USA) -FR (Japan) H031 Auto constant R2, 1st motor According to inverter rating According to inverter rating According to inverter rating H231 Auto constant R2, 2nd motor According to inverter rating According to inverter rating According to inverter rating H032 Auto constant L, 1st motor According to inverter rating According to inverter rating According to inverter rating H232 Auto constant L, 2nd motor According to inverter rating According to inverter rating According to inverter rating H033 Auto constant Io, 1st motor According to inverter rating According to inverter rating According to inverter rating H233 Auto constant Io, 2nd motor According to inverter rating According to inverter rating According to inverter rating H034 Auto constant J, 1st motor According to inverter rating According to inverter rating According to inverter rating H234 Auto constant J, 2nd motor According to inverter rating According to inverter rating According to inverter rating H050 PI proportional gain for 1st motor 100.0 100.0 100.0 H250 PI proportional gain for 2nd motor 100.0 100.0 100.0 H051 PI integral gain for 1st motor 100.0 100.0 100.0 H251 PI integral gain for 2nd motor 100.0 100.0 100.0 H052 P proportional gain setting for 1st motor 1.00 1.00 1.00 H252 P proportional gain setting for 2nd motor 1.00 1.00 1.00 H060 Zero LV limit for 1st motor 100. 100. 100. H260 Zero LV limit for 2nd motor 100. 100. 100. H070 Terminal selection PI proportional gain setting 100.0 100.0 100.0 H071 Terminal selection PI integral gain setting 100.0 100.0 100.0 H072 Terminal selection P proportional gain setting 1.00 1.00 1.00 User Setting SJ300 Inverter C–15 Expansion Card Functions “P” Group Parameters Func. Code Default Setting -FE (Europe) -FU (USA) -FR (Japan) P001 Operation mode on expansion card 1 error 00 00 00 P002 Operation mode on expansion card 2 error 00 00 00 P010 Feedback option enable 00 00 00 P011 Encoder pulse-per-revolution (PPR) setting 1024 1024 1024 P012 Control pulse setting 00 00 00 P013 Pulse line mode setting 00 00 00 P014 Home search stop position setting 0. 0. 0. P015 Home search speed setting 5.00 5.00 5.00 P016 Home search direction setting 00 00 00 P017 Home search completion range setting 5 5 5 P018 Home search completion delay time setting 0.00 0.00 0.00 P019 Electronic gear set position selection 00 00 00 P020 Electronic gear ratio numerator setting 1. 1. 1. P021 Electronic gear ratio denominator setting 1. 1. 1. P022 Feed-forward gain setting 0.00 0.00 0.00 P023 Position loop gain setting 0.50 0.50 0.50 P025 Temperature compensation thermistor enable 00 00 00 P026 Over-speed error detection level setting 135.0 135.0 135.0 P027 Speed deviation error detection level setting 7.50 7.50 7.50 P031 Accel/decel time input selection 00 00 00 P032 Positioning command input selection 00 00 00 P044 DeviceNet comm watchdog timer 01 01 01 P045 Inverter action on DeviceNet comm error 21 21 21 P046 DeviceNet polled I/O: Output instance number 71 71 71 Appendix C Name User Setting C–16 Parameter Settings for Keypad Entry “P” Group Parameters Func. Code Default Setting Name -FE (Europe) -FU (USA) -FR (Japan) P047 DeviceNet polled I/O: Input instance number 01 01 01 P048 Inverter action on DeviceNet idle mode 0 0 0 P049 Motor poles setting for RPM 01 01 01 User Setting Appendix C User-selectable Menu Functions “P” Group Parameters Func. Code Name Default Setting -FE (Europe) -FU (USA) -FR (Japan) U001 no no no U002 no no no U003 no no no U004 no no no U005 no no no no no no no no no U008 no no no U009 no no no U010 no no no U011 no no no U012 no no no U006 U007 User-selected function... “no” = disabled, or use any of the functions D001 to P049 User Setting CE–EMC Installation Guidelines In This Appendix.... D page — CE–EMC Installation Guidelines....................................................... 2 — Hitachi EMC Recommendations ....................................................... 4 D–2 CE–EMC Installation Guidelines CE–EMC Installation Guidelines You are required to satisfy the EMC directive (89/336/EEC) when using an SJ300 inverter in an EU country. To satisfy the EMC directive and to comply with standard, follow the guidelines in this section. 1. As user you must ensure that the HF (high frequency) impedance between adjustable frequency inverter, filter, and ground is as small as possible. • Ensure that the connections are metallic and have the largest possible contact areas (zincplated mounting plates). 2. Avoid conductor loops that act like antennas, especially loops that encompass large areas. • Avoid unnecessary conductor loops. • Avoid parallel arrangement of low-level signal wiring and power-carrying or noise-prone conductors. 3. Use shielded wiring for the motor cable and all analog and digital control lines. Appendix D • Allow the effective shield area of these lines to remain as large as possible; i.e., do not strip away the shield (screen) further away from the cable end than absolutely necessary. • With integrated systems (for example, when the adjustable frequency inverter is communicating with some type of supervisory controller or host computer in the same control cabinet and they are connected at the same PE-potential), connect the shields of the control lines to ground + PE (protective earth) at both ends. With distributed systems (for example the communicating supervisory controller or host computer is not in the same control cabinet and there is a distance between the systems), we recommend connecting the shield of the control lines only at the end connecting to the adjustable frequency inverter. If possible, route the other end of the control lines directly to the cable entry section of the supervisory controller or host computer. The shield conductor of the motor cables always must connected to PE at both ends. • To achieve a large area contact between shield and PE-potential, use a PG screw with a metallic shell, or use a metallic mounting clip. • Use only cable with braided, tinned copper mesh shield (type “CY”) with 85% coverage. • The shielding continuity should not be broken at any point in the cable. If the use of reactors, contactors, terminals, or safety switches in the motor output is necessary, the unshielded section should be kept as short as possible. • Some motors have a rubber gasket between terminal box and motor housing. Very often, the terminal boxes, and particularly the threads for the metal PG screw connections, are painted. Make sure there is always a good metallic connection between the shielding of the motor cable, the metal PG screw connection, the terminal box, and the motor housing. If necessary, carefully remove paint between conducting surfaces. 4. Take measures to minimize interference that is frequently coupled in through installation cables. • Separate interfering cables with 0.25m minimum from cables susceptible to interference. A particularly critical point is laying parallel cables over longer distances. If two cables intersect (one crosses over the other), the interference is smallest if they intersect at an angle of 90°. Cables susceptible to interference should therefore only intersect motor cables, intermediate circuit cables, or the wiring of a rheostat at right angles and never be laid parallel to them over longer distances. 5. Minimize the distance between an interference source and an interference sink (interference-threatened device), thereby decreasing the effect of the emitted interference on the interference sink. • You should use only interference-free devices and maintain a minimum distance of 0.25 m from the adjustable frequency inverter. SJ300 Inverter D–3 6. Follow safety measures in the filter installation. • Ensure that the protective earth terminal (PE) of the filter is properly connected to the PE terminal of the adjustable frequency inverter. An HF ground connection via metal contact between the housings of the filter and the adjustable frequency inverter, or solely via cable shield, is not permitted as a protective conductor connection. The filter must be solidly and permanently connected with the ground potential so as to preclude the danger of electric shock upon touching the filter if a fault occurs. To achieve a protective ground connection for the filter: • Ground the filter with a conductor of at least 10 mm2 cross-sectional area. • Connect a second grounding conductor, using a separate grounding terminal parallel to the protective conductor. (The cross section of each single protective conductor terminal must be sized for the required nominal load.) SJ300 inverter with footprint-type filter SJ300 inverter with book-type filter Appendix D L3 L1 L2 PE M 3~ L3 L1 L2 PE M 3~ D–4 Hitachi EMC Recommendations Hitachi EMC Recommendations WARNING: This equipment should be installed, adjusted, and serviced by qualified personal familiar with construction and operation of the equipment and the hazards involved. Failure to observe this precaution could result in bodily injury. Use the following checklist to ensure the inverter is within proper operating ranges and conditions. 1. The power supply to SJ300 inverters must meet these specifications: • Voltage fluctuation+/- 10% or less • Voltage imbalance +/- 3% or less • Frequency variation +/- 4% or less • Voltage distortion THD = 10% or less 2. Installation measure: • Use a filter designed for SJ300 inverter. 3. Wiring: • Shielded wire (screened cable) is required for motor wiring, and the length must be less than 50 meters. • The carrier frequency setting must be less than 5 kHz to satisfy EMC requirements. Appendix D • Separate the power input and motor wiring from the signal/process circuit wiring. 4. Environmental conditions—when using a filter, follow these guidelines: • Ambient temperature: –10 to 40 °C • Humidity: 20 to 90% RH (non-condensing) • Vibration: 5.9 m/sec2 (0.6 G) 10 ~ 55Hz, SJ300–004xxx to SJ300–220xxx 2.94 m/sec2 (0.3 G) 10 ~ 55Hz, SJ300–300xxx to SJ300–1500xxx • Location: 1000 meters or less altitude, indoors (no corrosive gas or dust) Index A A Group functions 3–9 AC reactors 5–3 Acceleration 1–15, 3–8 characteristic curves 3–26 second function 3–24 two-stage 4–19 Acceleration stop function 3–21 Access levels 3–5, 3–36, 4–25 Access to terminals 2–2 Accessories 5–2 Adaptive auto-tuning 4–69 Alarm signal 4–48 Algorithms 3–62 Algorithms, torque control 3–5 Ambient temperature 2–7, A–2 Analog input settings 3–11, 3–28 Analog inputs current/voltage select 4–26 operation 4–59 sampling filter 4–59 wiring examples 4–61 Analog outputs FM type 4–63 operation 4–62 PWM type 4–62 Analog signal calibration 3–60 Anti-windmilling 3–18, 3–21 Arrival frequency A–2 ASCII code table B–18 Automatic restart 3–29 Automatic voltage regulation 3–23 Auto-tuning 4–67, A–2 adaptive 4–69 procedure 4–68 Auto-tuning constants 3–62 AVR 3–23 B B Group functions 3–29 Base frequency 2–26, A–2 Bibliography A–6 Block check code B–18 Brake control, external 3–46, 4–39, 4–58 Braking 1–15 dynamic 5–6 Braking resistor 2–5, A–2 Braking resistor selection 5–7, 5–9 Braking unit 2–5 Braking unit selection 5–8 Braking, dynamic 1–18 Break-away torque A–2 C C Group functions 3–47 Capacitor life curve 6–12 Capacitor replacement 6–13 Carrier frequency 3–41, A–2 Catching a spinning motor 3–43, 3–61 CE approval A–2 CE-EMC guidelines D–2 Chassis ground connection 2–20 Choke 2–5, A–2 Choke, DC link 5–4 Chopper frequency 3–41 Clearance 2–7 Coasting 3–43, 3–61 Commercial power source switching 4–23 Communication test mode B–19 Communications 3–59 Communications protocol B–5 Communications, serial B–2 Constant torque 3–14 Constant volts/hertz operation 1–13 Control algorithms 3–14 Control gain switching 4–31 Controlled deceleration 3–40 Controlled deceleration at power loss 4–4 Cooling fan control 3–44 Copy Unit 1–3 Current overload 3–34 Current overload restriction 4–35 Index–2 D D Group parameters 3–6 DC braking 4–16, 4–17, A–2 derating 3–19 settings 3–18 DC link A–2 choke 5–4 Deadband A–2 Deceleration 1–15, 3–8, 4–16 characteristic curves 3–26 second function 3–24 two-stage 4–19 Default parameter values C–2 Default settings restoring 6–9 Derating DC braking 3–19 Derating curves 1–11 Derivative gain 3–22 DeviceNet 5–5 Digital operator 2–23, 3–3 force operation 4–34 removal 2–4 Digital operator panel A–2 Digital operators 1–3 Dimensions inverter 2–8 terminals 2–16 Diode A–3 Display restriction 3–37 Droop control 4–32 Duty cycle A–3 Dynamic braking 5–6, A–3 usage ratio 3–44, 5–6 E Editing parameters 2–23, 2–26 in Run Mode 3–5, 3–36, 4–25 Electromagnetic compatibility D–2 Electronic thermal overload 3–30 Elevator braking 3–46 EMC installation guidelines D–2 EMC installation recommendations D–4 EMI A–3 EMI filter 5–4 Encoder feedback 3–16 Energy savings mode 3–23 Error PID loop 4–47, A–3 Error codes programming 3–68 trip events 6–5 Event clearing 4–27 Expansion bay 2–4 Expansion card functions 3–65 Expansion cards digital input 5–5 encoder feedback 5–5 input signals 4–41 output signals 4–58 External brake control 4–39, 4–58 External trip 4–21 F F Group functions 3–8 Factory settings, restoring 6–9 Fan default setting 3–44 Fan outlet 2–7, 2–20 Fan replacement 6–14 Fan unit, Filler plate 1–4 FAQ 1–17 Features 1–2, 2–2 Ferrite core 5–4 Filters noise suppression 5–2 Fine-tuning functions 3–29 Force operation from digital operator 4–34 Forward run command 4–12 Four-quadrant operation A–3 Free-run stop 3–43, 3–61, 4–16, 4–20, A–3 Frequency arrival signals 4–44 Frequency matching 3–43, 3–61 Frequency setting A–3 Frequency-related functions 3–20 Frequently asked questions 1–17 Functions 1–15 Fuse ratings 2–14 Fuzzy logic accel/decel 3–23 G Gain settings 4–31 Glossary of terms A–2 Grommets 2–13 H H Group parameters 3–62 Harmonics A–3 History of trip events 3–7 Home search A–4 Horsepower A–3 SJ300 Inverter I IGBT 1–13, A–3 test method 6–17 Index of terminal functions 4–10 Inertia A–3 Initialization 6–9 Input active range 3–28 Input circuits 4–11 Input terminals 2–18 Inspection electrical measurements 6–15 IGBT test method 6–17 measurement techniques 6–16 procedures 6–10 unpacking 2–2 Installation 2–6 Instantaneous power failure 4–51 Insulation test 6–11 Integral gain 3–22 Intelligent input terminals 3–47, 4–11 Intelligent input wiring examples 4–11 Intelligent output terminals 3–53, 4–42 Intelligent terminal functions 3–47 Intelligent terminal index 4–10 Intelligent terminals A–3 Inverter 1–17 Inverter definition A–3 Inverter specifications 1–6 Isolation transformer A–4 J Jog command 4–16 Jog frequency settings 3–13 Jogging operation A–4 Jump frequency 3–20, A–4 K Keypad features 2–23, 3–3 navigation 2–25, 3–4 navigation, trip events 6–8 Keypad features 2–23 Keypads 1–3, 3–2 L LEDs 2–23, 3–3 Line reactor A–4 Linear accel/decel 3–26 Logic connector 4–9 Logic terminals 3–47, 3–53 input wiring examples 4–11 M Main profile parameters 3–8 Maintenance procedures 6–10 Megger test 6–11 Model number convention 1–5 Momentum A–4 Monitor mode 2–25, 2–29, 2–30, 3–4 Monitoring functions 3–6 Motor constants 3–62, 4–65 auto-tuning 4–67 manual setting of 4–70 Motor load A–4 Motor poles 2–28 Motor selection 1–18 Motor wiring 2–20 Mounting location 2–6 Multiple motors configuration 4–72 Multi-speed operation 4–13, A–4 Multi-speed profiles 1–15 Multi-speed settings 3–13 N Nameplate 1–5 Navigational map 2–25, 3–4 trip events 6–8 NEC A–4 NEMA A–4 NEMA compliance 2–13 NEMA rating 2–7 Noise filters 5–2 AC reactor 2–5 Noise suppression 1–18 O Open-collector outputs 4–42, A–4 Operational modes 3–5 Operator interfaces 1–3 Optimal accel/decel 3–23 Optional components 2–5 Options 1–2 Orientation A–4 Output circuits 4–42 Output deviation for PID control 4–47 Output frequency 3–8 Output overload 3–34 Output terminals 2–20 Over-current trip 3–29 Overload advance notice signal 4–46 Overload restriction 3–34, 4–35 Over-torque signal 4–50 Index–3 Index–4 P P Group functions 3–65 P/PI selection 4–31 Parameter editing 2–23, 2–26 Parameter settings tables C–2 Parameters 1–15 Phase loss 3–29 PID loop 1–18, A–4 clearing 4–30 error A–3 ON/OFF 4–30 operation 4–71 output deviation 4–47 process variable A–4 setpoint A–5 settings 3–22 PLC, connecting to 4–7 Poles 1–18 Poles of motor 2–28 Potentiometer 2–27, 4–61 Power factor A–4 Power failure 4–51 Power failure response 3–29 Power loss 4–4 Power loss response 3–40 Power source switching 4–23 Power-on time over signal 4–54 Powerup test 2–21 observations 2–30 Powerup, unattended start 4–22 Process variable A–4 Program mode 2–25, 2–30, 3–4 Programming device 3–2 Programming error codes 3–68 Programming error monitoring 3–7 Proportional gain 3–22 Pulse-width modulation 4–62 PWM A–4 R Ratings label 1–5 Reactance A–5 Read/write copy unit 1–3, 3–2 Rectifier A–5 Reduced torque 3–14 Regenerative braking A–5 Regulation A–5 Regulatory agency approvals 1–5 Relay alarm contacts 4–48 Remote control 4–33 Removable components 1–4 Reset function 4–27 Reset Mode 3–61 Restart Mode 3–43, 3–61 Retention screws 2–4 Reverse run command 4–12 Reverse torque A–5 Reverse U-shape accel/decel 3–26 Rotor A–5 Run command 4–12 Run mode 2–30, 3–5 Run signal 4–43 Running the motor 2–29 Run-time edits 3–5, 3–36, 4–25 Run-time signal 4–54 S Safety messages i Saturation voltage A–5 Second motor 4–18 Sensorless vector control 3–14, 3–16, A–5 Serial communications 3–59, B–2 Serial communications protocol B–5 Set 2nd/3rd motors 4–18 Setpoint A–5 Sigmoid accel/decel 3–26 Single-phase power A–5 Sinking I/O 4–7 Slip A–5 Software lock 3–5, 3–36, 4–25 Sourcing I/O 4–7 Spare parts 6–12 Specifications derating curves 1–11 general 1–9 logic signals 4–9 Speed control 1–13, 1–15, 4–13 Speed loop gains 4–31 Speed pot 2–27 Squirrel cage A–5 Standard functions 3–9 Start frequency A–5 Stator A–5 Stop command 4–12 Stop Mode 3–43 Supply wiring 2–18 Switching frequency 3–41 Symbol definitions i System description 2–5 SJ300 Inverter T Tachometer A–5 Technical support 1–xviii Term definitions A–2 Terminal block 1–4 Terminal listing 4–10 Thermal overload 3–30 Thermal protection 4–28 Thermal switch A–6 Thermal warning 4–55 Thermistor A–6 Thermistor input 4–28, 4–55 Third motor 4–18 Three-phase power A–6 motor phase connections 1–14 Three-wire interface 4–29 Torque 1–13 Torque boost 3–16 Torque control algorithms 3–5, 3–14, 3–62 tuning 4–65 Torque limit 4–37 Torque limit signal 4–54 Torque specs, terminals 2–16 Torque, definition A–6 Transistor A–6 Trip events 3–7 clearing 6–5 definition A–6 error codes 6–5 external 4–21 history 6–8 monitoring 6–5 Trip history 6–8 Trip mode 4–27 Troubleshooting tips 6–3 Two-stage accel/decel 4–19 U U Group functions 3–67 UL instructions xii Unattended start protection 4–22 Under-voltage signal 4–51 Under-voltage trip 3–29 Unpacking 2–2 Up/Down functions 4–33 User-selectable menu functions 3–67 U-shape accel/decel 3–26 V V/f control 3–14 V/f control setting 3–45 V/f free-setting 3–15 Variable torque 3–14 Variable-frequency drives introduction 1–13 Velocity profile 1–15 Ventilation 2–7, 2–20 W Warnings operating procedures 4–3 Warranty 6–18 Watt loss A–6 Windmilling 3–18, 3–21 Wiring analog inputs 4–61 gauge 2–14 intelligent input wiring examples 4–11 logic 2–20 logic connector 4–9 output 2–20 power input 2–18 preparation 2–13 serial communications B–3 system diagram 4–8 Z Zero-phase reactor 5–4 Index–5
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File Type : PDF File Type Extension : pdf MIME Type : application/pdf PDF Version : 1.4 Linearized : Yes Encryption : Standard V1.2 (40-bit) User Access : Print, Fill forms, Extract, Assemble, Print high-res Page Mode : UseOutlines XMP Toolkit : Adobe XMP Core 4.0-c316 44.253921, Sun Oct 01 2006 17:14:39 Producer : Acrobat Distiller 5.0.5 (Windows) Create Date : 2003:12:11 14:11:14Z Modify Date : 2011:12:27 10:49:46-07:00 Metadata Date : 2011:12:27 10:49:46-07:00 Creator Tool : FrameMaker 7.0 Format : application/pdf Creator : Bruce L. Beverly Title : Hitachi SJ300 Series Inverter Instruction Manual Description : Inverters Document ID : uuid:0e5ab69a-8d47-4862-82b3-81c28e9d8e28 Instance ID : uuid:e1c41f40-a2b0-4fa5-b025-fc4787720ac3 Has XFA : No Page Count : 289 Subject : Inverters Author : Bruce L. BeverlyEXIF Metadata provided by EXIF.tools