Honda 2009 Trx250X Sportrax 250X Owners Manual

2014-11-13

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08/08/07 19:57:09 31HN6680 0001 

This manual should be considered a permanent part of the ATV and
should remain with the ATV when it is resold.
This publication includes the latest production information available
before printing. Honda Motor Co., Ltd. reserves the right to make
changes at any time without notice and without incurring any obligation.
No part of this publication may be reproduced without written
permission.
The vehicle pictured on the front cover may not match your vehicle.
Honda Motor Co., Ltd. 2008

08/08/07 19:57:13 31HN6680 0002 

2009
Honda TRX250X
SPORTRAX 250X
OWNER’S MANUAL

FOR OFF-ROAD USE ONLY
This vehicle is designed and manufactured for off-road use only.
USA only:
It conforms to US EPA Noise Emission regulations, but does not
conform to Federal Motor Vehicle Safety Standards or US EPA On
Highway Exhaust Emission regulations, and operation on public streets,
roads, or highways is illegal. The vehicle is equipped with a USDA
qualified spark arrester. Obey local laws and regulations.
It conforms to US EPA, California, and Environment Canada emission
regulations for ATVs.

08/08/07 19:57:20 31HN6680 0003 

Introduction
Congratulations on choosing your Honda ATV.
When you own a Honda, you’re part of a worldwide family of satisfied
customers− people who appreciate Honda’s reputation for building
quality into every product.
Your Honda was designed as a recreational ATV for off-road use by
one rider only.
Before riding, take time to get acquainted with your ATV and how it
works. To protect your investment, we urge you to take responsibility
for keeping your ATV well maintained. Scheduled service is a must, of
course. But it’s just as important to observe the break-in guidelines, and
perform all pre-ride and other periodic checks detailed in this manual.
We also recommend that you read this owner’s manual before you ride.
It’s full of facts, instructions, safety information, and helpful tips. To
make it easy to use, the manual contains a detailed list of topics at the
beginning of each section, and both an in-depth table of contents and an
index at the back of the book.
As you read this manual, you will find information that is preceded by a
symbol. This information is intended to help you avoid damage
to your Honda, other property, or the environment.
Read the Warranties Booklet (page 191 ) thoroughly so you understand
the coverages that protect your new Honda and are aware of your rights
and responsibilities.
Whenever you ride, tread lightly. By staying on established trails and
riding only in approved areas, you help protect the environment and
keep off-road riding areas open for the future.

Introduction

08/08/07 19:57:26 31HN6680 0004 

Introduction
If you have any questions, or if you ever need special service or repairs,
remember that your Honda dealer knows your ATV best and is
dedicated to your complete satisfaction.
Please report any change of address or ownership to your Honda dealer
so we will be able to contact you concerning important product
information.
You may also want to visit our website at www.honda.com.
Happy riding!
California Proposition 65 Warning
WARNING: This product contains or emits chemicals known to the
State of California to cause cancer and birth defects or other
reproductive harm.

Introduction

08/08/07 19:57:30 31HN6680 0005 

A Few Words About Safety
Your safety, and the safety of others, is very important. And operating
this ATV safely is an important responsibility.
To help you make informed decisions about safety, we have provided
operating procedures and other information on labels and in this manual.
This information alerts you to potential hazards that could hurt you or
others.
Of course, it is not practical or possible to warn you about all hazards
associated with operating or maintaining an ATV. You must use your
own good judgment.
You will find important safety information in a variety of forms,
including:
Safety Labels –– on the ATV.
Safety Messages –– preceded by a safety alert symbol
and one of
three signal words: DANGER, WARNING, or CAUTION.

A Few Words About Safety

08/08/07 19:57:35 31HN6680 0006 

A Few Words About Safety
These signal words mean:
You WILL be KILLED or
SERIOUSLY HURT if you don’t
follow instructions.
You CAN be KILLED or SERIOUSLY
HURT if you don’t follow
instructions.
You CAN be HURT if you don’t
follow instructions.

Safety Headings –– such as Important Safety Reminders or Important
Safety Precautions.
Safety Section –– such as ATV Safety.
Instructions –– how to use this ATV correctly and safely.
This entire manual is filled with important safety information –– please
read it carefully.

A Few Words About Safety

08/08/07 19:57:43 31HN6680 0007 

Contents
These pages give an overview of the contents of your owner’s manual.
The first page of each section lists the topics covered in that section.
ATV Safety ........................................................................................
Important safety information you should know, plus a look at the
safety related labels on your ATV.

1

Indicators & Controls .......................................................................
The location and function of indicators and controls on your ATV
and operating instructions for various controls and features.

9

Before Riding..................................................................................... 25
The importance of wearing a helmet and other protective gear,
how to make sure you and your ATV are ready to ride, and
important information about loading.
Basic Operation & Riding ................................................................ 39
How to start and stop the engine, shift gears, and brake. Also,
riding precautions.

Contents

08/08/07 19:57:55 31HN6680 0008 

Contents
Servicing Your Honda ...................................................................... 71
Why your ATV needs regular maintenance, what you need to know
before servicing your Honda, an owner maintenance schedule, and
instructions for specific maintenance and adjustment items.
Tips ..................................................................................................... 145
How to store and transport your ATV and how to be an
environmentally responsible rider.
Taking Care of the Unexpected ....................................................... 155
What to do if you have a flat tire, your engine won’t start, etc.
Technical Information ...................................................................... 171
ID numbers, technical specifications, and other technical facts.
Consumer Information ..................................................................... 187
Information on warranties, emission controls, how to get Honda
service manuals.
Table of Contents .............................................................................. 196
Sequential listing of topics in this owner’s manual.
Index ................................................................................................... 202
Quick Reference
Handy facts about fuel, engine oil, tire sizes, and air pressures.

Contents

08/08/07 19:57:57 31HN6680 0009 

08/08/07 19:58:01 31HN6680 0010 

ATV Safety
This section presents some of the most important information and
recommendations to help you ride your ATV safely. Please take a few
moments to read these pages. This section also includes information
about the location of safety labels on your ATV.
Important Safety Information ................................................................. 2
Safety Labels........................................................................................... 5

ATV Safety

1

08/08/07 19:58:08 31HN6680 0011 

Important Safety Information
Your ATV can provide many years of service and pleasure if you take
responsibility for your own safety and understand the challenges you
can meet while riding.
There is much that you can do to protect yourself when you ride. You’ll
find many helpful recommendations throughout this manual. The
following are a few that we consider to be most important.
Follow the Age Recommendation
The minimum recommended age for this ATV model is 16. Children
under age 16 should never operate this vehicle. Refer to the age
warnings provided in this manual and on the ATV.
Always Wear a Helmet
It’s a proven fact: helmets significantly reduce the number and severity
of head injuries. So always wear an approved motorcycle helmet. We
also recommend that you wear eye protection, sturdy boots, gloves, and
other protective gear (page 26 ).
Never Carry a Passenger
Your ATV is designed for one person only. There are no handholds,
footrests, or seat for a second person, so never carry a passenger. A
passenger could interfere with your ability to move around to maintain
your balance and control of the ATV.

2

ATV Safety

08/08/07 19:58:15 31HN6680 0012 

Important Safety Information
Ride Off-road Only
Your ATV is designed and manufactured for off-road use only. The
tires are not made for pavement, and the ATV does not have turn signals
and other features required for use on public roads. If you need to cross
a paved or public road, get off and walk your ATV across.
Take Time to Learn & Practice
Even if you have ridden other ATVs, take time to become familiar with
how this ATV works and handles. Practice in a safe area until you build
your skills and get accustomed to the ATV’s size and weight.
Because many accidents involve inexperienced or untrained riders, we
urge all riders to take a training course approved by the ATV Safety
Institute (ASI). See page 28 .
Contact an authorized ATV dealer or call 1-800-887-2887 (USA only)
to find out about the training courses nearest you.
Be Alert for Off-road Hazards
The terrain can present a variety of challenges when you ride off-road.
Continually ‘‘read’’ the terrain for unexpected turns, drop-offs, rocks,
ruts, and other hazards. Always keep your speed low enough to allow
time to see and react to hazards.

ATV Safety

3

08/08/07 19:58:21 31HN6680 0013 

Important Safety Information
Ride within Your Limits
Pushing limits is another major cause of ATV accidents. Never ride
beyond your personal abilities or faster than conditions warrant.
Remember that alcohol, drugs, fatigue, and inattention can significantly
reduce your ability to make good judgments and ride safely.
Don’t Drink and Ride
Alcohol and riding don’t mix. Even one drink can reduce your ability to
respond to changing conditions, and your reaction time gets worse with
every additional drink. So don’t drink and ride, and don’t let your
friends drink and ride either.
Keep Your Honda in Safe Condition
It’s important to keep your ATV properly maintained and in safe riding
condition. Having a breakdown can be difficult, especially if you are
stranded off-road far from your base. To help avoid problems, inspect
your ATV before every ride and perform all recommended maintenance.

4

ATV Safety

08/08/07 19:58:25 31HN6680 0014 

Safety Labels
Your ATV comes with a hang tag and several labels containing
important safety information. Anyone who rides the vehicle should read
and understand this information before riding.
The labels should be considered permanent parts of the vehicle. If a
label comes off or becomes hard to read, contact your Honda dealer for
replacements.

ATV Safety

5

08/08/07 19:58:34 31HN6680 0015 

Safety Labels

6

ATV Safety

08/08/07 19:58:40 31HN6680 0016 

Safety Labels

ATV Safety

7

08/08/07 19:58:49 31HN6680 0017 

Safety Labels

(For Canada)

8

ATV Safety

08/08/07 19:58:54 31HN6680 0018 

Indicators & Controls
This section shows the location of all indicators and controls you would
normally use before or while riding your ATV.
The items listed on this page are described in this section. Instructions
for other components are presented in other sections of this manual
where they will be most useful.
Operation Component Locations .......................................................... 11
Indicators............................................................................................... 14
Reverse and Neutral Indicators ......................................................... 14

(cont’d)
Indicators & Controls

9

08/08/07 19:58:57 31HN6680 0019 

Indicators & Controls
Controls & Features .............................................................................. 15
Fuel Valve ......................................................................................... 15
Choke Knob ...................................................................................... 16
Ignition Switch .................................................................................. 17
Start Button ....................................................................................... 18
Engine Stop Switch ........................................................................... 18
Headlight Switch ............................................................................... 19
Headlight Dimmer Switch ................................................................. 19
Throttle Lever ................................................................................... 20
Clutch Lever/Parking Brake Lever ................................................... 20
Reverse Assist Lever ......................................................................... 21
Front Brake Lever ............................................................................. 22
Rear Brake Pedal ............................................................................... 22
Parking Brake .................................................................................... 23
Flag Pole Bracket .............................................................................. 24

10

Indicators & Controls

08/08/07 19:59:02 31HN6680 0020 

Operation Component Locations
parking brake lock lever
parking brake pin
headlight switch

ignition switch

choke knob

reverse assist lever

headlight
dimmer
switch

front brake lever

start button

engine stop switch

throttle lever

clutch lever/parking brake lever

Indicators & Controls

11

08/08/07 19:59:06 31HN6680 0021 

Operation Component Locations

rear brake pedal

12

Indicators & Controls

08/08/07 19:59:10 31HN6680 0022 

Operation Component Locations

flag pole bracket
seat lock lever
fuel valve

shift lever

Indicators & Controls

13

08/08/07 19:59:16 31HN6680 0023 

Indicators
Reverse and Neutral Indicators
The reverse indicator ( 1 ) and the neutral indicator ( 2 ) are next to the
ignition switch.
The reverse indicator will light when the transmission is in reverse and
the ignition switch is ON ( ).
The neutral indicator will light when the transmission is in neutral and
the ignition switch is ON ( ).
If one of these indicators does not come on when it should, have your
Honda dealer check for burned-out bulbs or other problems.
CENTER OF HANDLEBAR

(2)
(1)

(1) reverse indicator
(2) neutral indicator

14

Indicators & Controls

08/08/07 19:59:25 31HN6680 0024 

Controls & Features
Fuel Valve
LEFT SIDE
(1)

ON

OFF

RES

(1) fuel valve
The manual fuel valve ( 1 ) is located on the left side under the fuel tank.
The three-way fuel valve is used to control the flow of fuel from the
fuel tank to the carburetor.
ON−normal position for riding.
OFF−for parking, storing, or transportation.
RES−for extra fuel to get to a gas supply for refueling.
Reserve Fuel
Remember to check that the fuel valve is in the ON position each time
you refuel. If the fuel valve is left in the RES position, you may run out
of fuel with no reserve.
For complete information about fueling your ATV, see page 87 .

Indicators & Controls

15

08/08/07 19:59:31 31HN6680 0025 

Controls & Features
Choke Knob
LEFT HANDLEBAR
(1)
(A)
(B)
(C)

(1) choke knob

(A) fully ON
(B) halfway position
(C) fully OFF

The choke knob ( 1 ) may be used when starting the engine.
See page 47 .

16

Indicators & Controls

08/08/07 19:59:40 31HN6680 0026 

Controls & Features
Ignition Switch
The ignition switch ( 1 ) is used for starting and stopping the engine
(page 46 ). Insert the key and turn it to the right for the ON ( )
position.
Key Position
ON ( )
OFF ( )

Function
Electrical circuits on.
No electrical circuits function.

CENTER OF HANDLEBAR
OFF

ON
(1)

(1) ignition switch

ON
OFF

Indicators & Controls

17

08/08/07 19:59:48 31HN6680 0027 

Controls & Features
Start Button
LEFT HANDLEBAR

(2)
(1)
(1) start button
(2) engine stop switch

START
OFF
RUN

The start button ( 1 ) is used for starting the engine. Pushing the button in
starts the engine. See Starting Procedure, page 47 .
When the start button is pushed, the starter motor will crank the engine.
The starter motor will operate even if the engine stop switch is in the
OFF ( ) position when the start button is pushed.

Engine Stop Switch
The engine stop switch ( 2 ) is used to stop the engine in an emergency.
To operate, slide the switch to the OFF ( ) position. The switch must
be in the RUN ( ) position to start the engine, and it should normally
remain in the RUN ( ) position even when the engine is OFF.
If your ATV is stopped with the ignition switch ON ( ) and the
engine stop switch OFF ( ), the battery will discharge. Turn the
ignition switch OFF ( ) to prevent battery discharge.

18

Indicators & Controls

08/08/07 19:59:54 31HN6680 0028 

Controls & Features
Headlight Switch
LEFT HANDLEBAR
(1)

(2)
(1) headlight switch
(2) headlight dimmer switch

ON
OFF
HI
LO

The headlight switch ( 1 ) is used to turn the headlight ON ( ) or OFF
( ). To operate, turn the switch to ON ( ) or OFF ( ).

Headlight Dimmer Switch
The headlight dimmer switch ( 2 ) is used to change between the high
and low beams of the headlight. To operate, turn the switch to HI ( )
for high beam, LO ( ) for low beam.

Indicators & Controls

19

08/08/07 20:00:01 31HN6680 0029 

Controls & Features
Throttle Lever
RIGHT HANDLEBAR

(A)
(1)
(1) throttle lever
(A) to open the throttle
The throttle controls engine rpm (speed). To increase engine rpm, press
the throttle lever ( 1 ) with your thumb. To reduce engine rpm, release
pressure on the throttle lever. The throttle will automatically return to the
closed position (engine idle) when you remove your thumb.

Clutch Lever/Parking Brake Lever
The clutch lever/parking brake lever is used to disengage the clutch
whenever shifting gears, starting and stopping. To operate, pull the
clutch lever/parking brake lever in all the way before shifting, then
slowly release it after shifting. See Clutch System, page 106 .
Your ATV will not stall even if you stop in gear without disengaging the
clutch.

20

Indicators & Controls

08/08/07 20:00:08 31HN6680 0030 

Controls & Features
Reverse Assist Lever
The reverse assist lever ( 1 ), located on the right side of the fuel tank, is
used to shift into reverse. To operate, pull in the clutch lever/parking
brake lever ( 2 ) with your ATV stopped. Leaving your left hand on the
clutch lever/parking brake lever, remove your right hand from throttle
and turn the reverse assist lever. While turning the reverse assist lever,
depress the shift lever ( 3 ) to reach the reverse gear (below neutral). See
Riding in Reverse page 53 .
LEFT HANDLEBAR

RIGHT SIDE

(1)

(2)

LEFT SIDE
Neutral

Reverse

(3)

(1) reverse assist lever
(2) clutch lever/parking brake lever
(3) shift lever
Indicators & Controls

21

08/08/07 20:00:13 31HN6680 0031 

Controls & Features
Front Brake Lever
The front brake lever is used to slow or stop your ATV. To operate, pull
the lever. For information on braking techniques, see page 56 .

Rear Brake Pedal
The rear brake pedal is used to slow or stop your ATV. To operate,
depress the pedal. For information on braking techniques, see page 56 .

22

Indicators & Controls

08/08/07 20:00:20 31HN6680 0032 

Controls & Features
Parking Brake
LEFT HANDLEBAR
(1)
(2)
(A)

(3)

(1) lock lever
(2) parking brake pin

(3) clutch lever/
parking brake lever
(A) to lock

The lock lever ( 1 ) and parking brake pin ( 2 ) on the clutch lever/parking
brake lever ( 3 ) allows it to be used as a parking brake. To operate, push
down and hold the parking brake pin, squeeze the clutch lever/parking
brake lever and then lock it with the lock lever. See Parking page 70 .
To release the parking brake, squeeze the clutch lever/parking brake
lever.

Indicators & Controls

23

08/08/07 20:00:26 31HN6680 0033 

Controls & Features
Flag Pole Bracket
RIGHT REAR

(1)

(1) flag pole bracket
Flag poles are optional equipment available from your Honda dealer. To
mount a pole in the bracket ( 1 ), follow the instructions that come with
the flag pole kit.
Flag poles are required in some riding areas. Check local regulations
before riding.

24

Indicators & Controls

08/08/07 20:00:30 31HN6680 0034 

Before Riding
Before each ride, you need to make sure you and your Honda are both
ready to ride. To help get you prepared, this section discusses how to
evaluate your riding readiness, what items you should check on your
ATV, and adjustments to make for your comfort, convenience, or safety.
This section also includes important information about loading.
Are You Ready to Ride ? ...................................................................... 26
Protective Apparel............................................................................. 26
Rider Training ................................................................................... 28
Age Recommendation ....................................................................... 29
No Passengers ................................................................................... 29
No Alcohol or Drugs ......................................................................... 30
Is Your ATV Ready to Ride ? ............................................................... 31
Pre-ride Inspection ............................................................................ 31
Load Limits & Guidelines ..................................................................... 34
Loading ............................................................................................. 34
Load Limits ....................................................................................... 35
Loading Guidelines ........................................................................... 36
Accessories & Modifications ................................................................ 37
Accessories........................................................................................ 37
Modifications .................................................................................... 38

Before Riding

25

08/08/07 20:00:39 31HN6680 0035 

Are You Ready to Ride?
Before you ride your ATV for the first time, we urge you to:
Read this owner’s manual and the labels on your ATV carefully.
Make sure you understand all the safety messages.
Know how to operate all the controls.
Before each ride, be sure:
You feel well and are in good physical and mental condition.
You are wearing an approved motorcycle helmet (with chin strap
tightened securely), eye protection, and other protective clothing.
You don’t have any alcohol or drugs in your system.

Protective Apparel
For your safety, we strongly recommend that you always wear an
approved motorcycle helmet, eye protection, boots, gloves, long pants,
and a long-sleeved shirt or jacket whenever you ride.
Although complete protection is not possible, wearing proper gear can
reduce the chance of injury when you ride.
Following are suggestions to help you choose the proper gear.
Helmets and Eye Protection
Your helmet is your most important piece of riding gear because it
offers the best protection against head injuries. A helmet should fit your
head comfortably and securely.

26

Before Riding

08/08/07 20:00:46 31HN6680 0036 

Are You Ready to Ride?
An open-face helmet offers some protection, but a full-face helmet
offers more. Regardless of the style, look for a DOT (Department of
Transportation) sticker on any helmet you buy (USA only). Always
wear a face shield or goggles to protect your eyes and help your vision.

Operating this ATV without wearing an
approved motorcycle helmet, eye protection,
and protective clothing could increase your
chances of severe injury or death in the event of
an accident.
Always wear an approved motorcycle helmet
that fits properly and wear eye protection
(goggles or face shield), gloves, boots,
long-sleeved shirt or jacket and long pants.

Additional Riding Gear
In addition to a helmet and eye protection, we also recommend:
Sturdy off-road motorcycle boots to help protect your feet, ankles,
and lower legs.
Off-road motorcycle gloves to help protect your hands.
Riding pants with knee and hip pads, a riding jersey with padded
elbows, and a chest/shoulder protector.

Before Riding

27

08/08/07 20:00:53 31HN6680 0037 

Are You Ready to Ride?
Rider Training
Developing your riding skills is an on-going process. Even if you have
ridden other ATVs, take time to become familiar with how this ATV
works and handles. Practice riding the ATV in a safe area to build your
skills. Do not ride in rough terrain until you get accustomed to the
ATV’s controls, and feel comfortable with its size and weight.
We urge all riders to take a certified course approved by the ATV Safety
Institute (ASI). For information about the ASI training course nearest
you, call the national toll-free number; (800) 887-2887 (USA only).
Other riding tips can be found in the Tips & Practice Guide f or the ATV
Rider booklet that came with your ATV (USA only).

Operating this ATV without proper instruction
could increase your risk of an accident which
could lead to serious injury or death.
Beginning and inexperienced operators should
complete the certified training course offered by
Honda. They should then regularly practice the
skills learned in the course and the operating
techniques described in the owner’s manual.

28

Before Riding

08/08/07 20:00:59 31HN6680 0038 

Are You Ready to Ride?
Age Recommendation
The minimum recommended age for this ATV model is 16. For safety,
never let children under 16 years old operate this vehicle.

A child using an ATV that is not recommended
for their age could lose vehicle control while
riding, resulting in severe injury or death.
A child under 16 should never operate an ATV
with engine size greater than 90cc.

No Passengers
This ATV is designed as an operator-only vehicle. The long seat is
designed to allow the rider to change body position, not for carrying a
passenger. Never let a passenger ride on the seat or on the front or rear
cargo racks.

Carrying a passenger on this ATV greatly
reduces your ability to balance and control this
ATV and could cause a crash and you or your
passenger could be injured or killed.
Never carry a passenger on this ATV.

Before Riding

29

08/08/07 20:01:04 31HN6680 0039 

Are You Ready to Ride?
No Alcohol or Drugs
Alcohol, drugs and ATVs don’t mix. Even a small amount of alcohol
can impair your ability to operate an ATV safely. Likewise, drugs−
even if prescribed by a physician−can be dangerous while operating an
ATV. Consult your doctor to be sure it is safe to operate a vehicle after
taking medication.

Operating this ATV after consuming alcohol or
drugs can seriously affect your judgement,
cause you to react more slowly, affect your
balance and perception, and result in serious
injury or death.
Never consume alcohol or drugs before or while
operating this ATV.

30

Before Riding

08/08/07 20:01:12 31HN6680 0040 

Is Your ATV Ready to Ride?
Before each ride, it’s important to inspect your ATV and make sure any
problem you find is corrected. A pre-ride inspection is a must, not only
for safety, but because having a breakdown, or even a flat tire, can be a
major inconvenience.
If your ATV has overturned or been involved in a collision, do not ride
the vehicle until it has been inspected by your Honda dealer. There may
be damage or other problems you cannot see.

Improperly maintaining this ATV or failing to
correct a problem before riding can cause a
crash in which you can be seriously hurt or
killed.
Always perform a pre-ride inspection before
every ride and correct any problems.

Pre-ride Inspection
Check the following items before you get on the ATV:
Check the level and add oil if needed
Engine Oil
(page 90 ).
Check for leaks.
Fuel

Check the level and add fuel (page 87 ) if
needed. Also make sure the fuel fill cap is
securely fastened.
Check for leaks.

(cont’d)
Before Riding

31

08/08/07 20:01:23 31HN6680 0041 

Is Your ATV Ready to Ride?
Tires

Use a gauge to check the air pressure. Adjust if
needed. Also look for signs of damage or
excessive wear (page 129 ).

Nuts & Bolts

Check the wheels to see that the axle nuts are
tightened. Use a wrench to make sure all
accessible nuts, bolts, and fasteners are tight.

Underbody &
Exhaust System

Check for, and remove, any dirt, vegetation or
other debris that could be a fire hazard or
interfere with the proper operation of the
vehicle.

Air Cleaner Housing
Drain Tube

Check for deposits in the drain tube. If
necessary, clean the tube (page 102 ) and check
the air cleaner housing.

Leaks, Loose Parts

Walk around your ATV and look for anything
that appears unusual, such as a leak or loose
cable.

Cable

Check the cable housings for wear. Check the
fittings for looseness. Replace or tighten as
needed.

Lights

Make sure the headlight, brakelight and
taillight are working properly.

32

Before Riding

08/08/07 20:01:34 31HN6680 0042 

Is Your ATV Ready to Ride?
Check these items after you get on the ATV:
Throttle

Check the freeplay and adjust if needed. Press
the throttle to make sure it moves smoothly
without sticking, and snaps shut automatically
when it is released, in all steering positions
(page 103 ).

Brakes

Squeeze the front brake lever and step on the
rear brake pedal to check that the controls
operate normally. Check for proper freeplay
(page 122 ). Make sure there is no brake fluid
leakage (page 120 ).

Reverse Assist
Lever

Make sure the lever operates smoothly without
sticking (page 110 ).

Clutch Lever/
Parking Brake
Lever

Check for smooth operation and adjust if
needed (page 106 ).

Headlight and
Headlight Dimmer
Switch

Check for proper function (page 19 ).

Engine Stop Switch

Check for proper function (page 18 ).

Steering

Check that the wheels turn properly as you
steer the handlebar. Move the handlebar right
and left and check that there is no excessive
backlash.

Remember, be sure to take care of any problem you find, or have your
Honda dealer correct it before you ride.
Before Riding

33

08/08/07 20:01:41 31HN6680 0043 

Load Limits & Guidelines
Your Honda was designed as a rider-only ATV. It was not designed to
carry a passenger or cargo. A passenger or cargo could interfere with
your ability to move around to maintain your balance and control of the
ATV.
In addition, exceeding the weight limits or carrying an unbalanced load
can seriously affect your ATV’s handling, braking and stability. Adding
accessories or making modifications that change this ATV’s design and
performance can also make it unsafe. Also, the weight of any
accessories will reduce the maximum load the ATV can carry.
More specific information on load limits, accessories, and modifications
follows.

Loading
How much weight you put on your ATV, and how you load it, are
important to your safety. If you decide to carry cargo, you should be
aware of the following information.

Overloading, improper loading, or carrying a
passenger can cause a crash and you can be
seriously hurt or killed.
Follow all load limits and other loading
guidelines in this manual.

34

Before Riding

08/08/07 20:01:47 31HN6680 0044 

Load Limits & Guidelines
Load Limits
Following are the load limits for your ATV:
There are limits to how much weight can be carried on your ATV.
The following load limits apply to standard equipment only. Modifying
your ATV, using non-standard equipment, or riding on terrain that is not
flat and smooth could further reduce these limits.
maximum weight capacity
243 lbs (110 kg)
(includes the weight of the rider, all cargo, and accessories.)
The weight of added accessories will reduce the maximum cargo weight
you can carry.

Before Riding

35

08/08/07 20:01:57 31HN6680 0045 

Load Limits & Guidelines
Loading Guidelines
As discussed on page 34 , we recommend that you do not carry any
cargo on this ATV. However, if you decide to carry cargo, ride at
reduced speeds and follow these common-sense guidelines.
Carrying cargo or pulling a trailer will affect how your ATV handles
and greatly reduce its ability in accelerating, braking and making turns
and other maneuvers.
Be sure to observe the weight limits and follow these guidelines:
Check that the tires are properly inflated.
Never ride with a passenger. The ATV is not designed to carry a
passenger.
Do not tow another vehicle.
Make sure all cargo is secured before riding.
Never exceed the maximum weight limit.
Allow extra room for starting, stopping and turning whenever you
carry cargo or pull a trailer.
Avoid riding on steep slopes when carrying cargo or pulling a trailer.
Never cross a slope when towing a trailer.

36

Before Riding

08/08/07 20:02:04 31HN6680 0046 

Accessories & Modifications
Modifying your ATV or using non-Honda accessories can make your
ATV unsafe.
Before you consider making any modifications or adding an accessory,
be sure to read the following information.

Improper accessories or modifications can
cause a crash in which you can be seriously
hurt or killed.
Follow all instructions in this owner’s manual
regarding accessories and modifications.

Accessories
We strongly recommend that you use only Honda Genuine Accessories
that have been specifically designed and tested for your ATV. Because
Honda cannot test all other accessories, you must be personally
responsible for proper selection, installation, and use of non-Honda
accessories.
Check with your Honda dealer for assistance and always follow these
guidelines:
Make sure the accessory does not obscure any lights, reduce ground
clearance, limit suspension travel or steering travel, or interfere with
operating any controls.
Make sure the accessory does not interfere with your ability to shift
body position on the seat or operate hand and foot controls.
Do not add any electrical equipment that will exceed the vehicle’s
electrical system capacity (page 176 ). A blown fuse can cause a loss
of lights or engine power (page 165 ).
Before Riding

37

08/08/07 20:02:10 31HN6680 0047 

Accessories & Modifications
Modifications
We strongly advise you not to remove any original equipment or modify
your ATV in any way that would change its design or operation. Such
changes could seriously impair your ATV’s handling, stability, and
braking, making it unsafe to ride.
We also advise you not to make any modifications or remove any
equipment (such as the USDA qualified spark arrester or emission
control system components) that would make your ATV illegal in your
area.
Removing or modifying your lights, exhaust system, emission control
system, or other equipment can also make your ATV illegal.

38

Before Riding

08/08/07 20:02:15 31HN6680 0048 

Basic Operation & Riding
This section gives basic riding instructions, including how to start and
stop your engine, how to use the throttle and brakes, and what to do
when you’re through riding.
To protect your new engine and enjoy optimum performance and
service life, refer to Break-in Guidelines (page 178 ).
For information about carburetor adjustment for riding at high altitude,
see page 179 .
Safe Riding Precautions ........................................................................ 41
Off-road Use Only ............................................................................ 41
Keep Hands and Feet on Controls ..................................................... 42
Control Speed .................................................................................... 43
Use Care on Unfamiliar or Rough Terrain ........................................ 44
Do Not Perform Stunts...................................................................... 45
Starting & Stopping the Engine ............................................................ 46
Preparation ........................................................................................ 46
Starting Procedure ............................................................................. 47
Flooded Engine ................................................................................. 50
How to Stop the Engine .................................................................... 50
Shifting Gears ....................................................................................... 51
Riding in Reverse .................................................................................. 53

(cont’d)
Basic Operation & Riding

39

08/08/07 20:02:19 31HN6680 0049 

Basic Operation & Riding
Braking .................................................................................................. 56
Riding Your ATV ................................................................................. 58
Making Turns .................................................................................... 58
Skidding or Sliding ........................................................................... 60
Riding Up Hills ................................................................................. 61
Riding Down Hills ............................................................................ 65
Crossing or Turning on Hills or Slopes ............................................. 66
Riding Over Obstacles ...................................................................... 68
Riding Through Water ...................................................................... 69
Parking .................................................................................................. 70

40

Basic Operation & Riding

08/08/07 20:02:25 31HN6680 0050 

Safe Riding Precautions
Before riding your ATV for the first time, please review the ATV Saf ety
section beginning on page 1, and the Bef ore Riding section beginning
on page 25 .
Even if you have ridden other ATVs, take time to become familiar with
how this ATV works and handles. Practice in a safe area until you build
your skills and get accustomed to the ATV’s size and weight.

Off-road Use Only
Your ATV and its tires are designed and manufactured for off-road use
only, not for pavement. Riding on pavement can affect handling and
control. You should not ride your ATV on pavement.

Operating this ATV on paved surfaces may
seriously affect handling and control of the ATV,
and may cause the vehicle to go out of control.
Never operate the ATV on any paved surfaces,
including sidewalks, driveways, parking lots and
streets.

When riding off-road, also remember to always obey local off-road
riding laws and regulations. Obtain permission to ride on private
property. Avoid posted areas and obey ‘‘no trespassing’’ signs.

(cont’d)
Basic Operation & Riding

41

08/08/07 20:02:32 31HN6680 0051 

Safe Riding Precautions
You should never ride your ATV on public streets, roads or highways,
even if they are not paved. Drivers of street vehicles may have difficulty
seeing and avoiding you, which could lead to a collision. In many states
it is illegal to operate ATVs on public streets, roads and highways.

Operating this ATV on public streets, roads or
highways could cause you to collide with
another vehicle.
Never operate this ATV on any public street,
road or highway, even a dirt or gravel one.

Keep Hands and Feet on Controls
Always keep both hands on the handlebars and both feet on the footpegs
when riding your ATV. This is important to maintain your balance and
to control the vehicle. Removing even one hand from the handlebars or
one foot from the footpegs can reduce your ability to control the ATV
or could cause you to lose your balance and fall off the ATV.

Removing hands from handlebars or feet from
footpegs during operation can reduce your
ability to control the ATV or could cause you to
lose your balance and fall off of the ATV.
Always keep both hands on the handlebars and
both feet on the footpegs of your ATV during
operation.

42

Basic Operation & Riding

08/08/07 20:02:37 31HN6680 0052 

Safe Riding Precautions
Control Speed
Riding at excessive speed increases the chance of an accident. In
choosing a proper speed, you need to consider the capability of your
vehicle, the terrain, visibility and other operating conditions, plus your
own skills and experience.

Operating this ATV at excessive speeds
increases your chances of losing control of the
ATV, which can result in an accident.
Always go at a speed that is proper for your
vehicle, the terrain, visibility and other operating
conditions, and your experience.

Basic Operation & Riding

43

08/08/07 20:02:42 31HN6680 0053 

Safe Riding Precautions
Use Care on Unfamiliar or Rough Terrain
Before riding in a new area, always check the terrain thoroughly. Don’t
ride fast on unfamiliar terrain or when visibility is limited. (It’s
sometimes difficult to see obstructions like hidden rocks, bumps, or
holes in time to react.)

Failure to use extra care when operating this
ATV on unfamiliar terrain could result in the ATV
overturning or going out of control.
Go slowly and be extra careful when operating
on unfamiliar terrain. Always be alert to
changing terrain conditions when operating the
ATV.

44

Basic Operation & Riding

08/08/07 20:02:47 31HN6680 0054 

Safe Riding Precautions
Never ride past the limit of visibility. Maintain a safe distance between
your ATV and other off-road vehicles. Always exercise caution, and use
extra care on rough, slippery and loose terrain.

Failure to use extra care when operating on
excessively rough, slippery or loose terrain
could cause loss of traction or vehicle
control, which could result in an accident,
including an overturn.
Do not operate on excessively rough,
slippery or loose terrain until you have
learned and practiced the skills necessary
to control the ATV on such terrain. Always
be especially cautious on these kinds of
terrain.

Do Not Perform Stunts
You should always operate your ATV in a safe and reasonable manner.
When riding, always keep all four wheels on the ground.

Attempting wheelies, jumps, and other
stunts increases the chance of an accident,
including an overturn.
Never attempt stunts, such as wheelies or
jumps. Don’t try to show off.

Basic Operation & Riding

45

08/08/07 20:02:58 31HN6680 0055 

Starting & Stopping the Engine
Always follow the proper starting procedure described below.
For your safety, avoid starting or operating the engine in an enclosed
area such as a garage. Your ATV’s exhaust contains poisonous carbon
monoxide gas which can collect rapidly in an enclosed area and cause
illness or death.
Your ATV is equipped with a gear position starter cut-off system. The
engine cannot be started if the transmission is in a forward or reverse
gear.

Preparation
(1)
(2)
(4)
(3)
(1) fuel valve
(2) ignition switch

(3) neutral indicator
(4) engine stop switch

1. Before starting, select a level surface and lock the parking brake
(page 23 ).
2. Turn the fuel valve ( 1 ) and ignition switch ( 2 ) to ON ( ).
Confirm the following:
The transmission is in neutral (neutral indicator ( 3 ) ON).
The engine stop switch ( 4 ) is set to RUN ( ).

46

Basic Operation & Riding

08/08/07 20:03:07 31HN6680 0056 

Starting & Stopping the Engine
Starting Procedure
To restart a warm engine, follow the procedure for ‘‘High Air
Temperature.’’
The starter motor will operate only when the transmission is in neutral.
Normal Air Temperature 10°−35°C (50°−95°F)
CENTER OF HANDLEBAR
(A)
(B)
(C)
(1)

(1) choke knob

(A) fully ON
(B) halfway position
(C) fully OFF

1. If the engine is cold, pull the choke knob ( 1 ) up all the way to fully
ON (A) position.
2. With the throttle slightly open, press the start button.
Pressing the electric start button for more than 5 seconds at a time
may cause the starter to overheat and damage the starter. Release the
start button for approximately 10 seconds before pressing it again.

(cont’d)
Basic Operation & Riding

47

08/08/07 20:03:15 31HN6680 0057 

Starting & Stopping the Engine
3. Immediately after the engine starts, push the choke knob down to the
halfway position (B ).
4. Warm up the engine by opening and closing the throttle slightly.
5. After the engine has warmed up, push the choke knob down all the
way to fully OFF (C ).
6. If idling is unstable, open the throttle slightly.
High Air Temperature 35°C (95°F) or above
LEFT HANDLEBAR

(1)
(1) start button
1. Do not use the choke.
2. With the throttle slightly open, press the start button ( 1 ).

48

Basic Operation & Riding

08/08/07 20:03:21 31HN6680 0058 

Starting & Stopping the Engine
Low Air Temperature 10°C (50°F) or below
1. Follow steps 1 − 2 under ‘‘Normal Air Temperature.’’
2. Warm up the engine by opening and closing the throttle slightly.
3. When the engine begins to run slightly rough, push the choke knob
down to the halfway position ( B ).
4. Continue warming up the engine until it runs smoothly and responds
to the throttle, then push the choke knob down all the way to fully
OFF (C ).
5. If idling is unstable, open the throttle slightly.

Extended use of the choke may impair piston and cylinder wall
lubrication and shorten the lif e of the engine.
Do not race the engine during the warm-up period.
Racing a cold engine wastes fuel and increases engine wear.

Basic Operation & Riding

49

08/08/07 20:03:34 31HN6680 0059 

Starting & Stopping the Engine
Flooded Engine
If the engine fails to start after repeated attempts, it may be flooded with
excess fuel. To clear a flooded engine:
1. Move the engine stop switch to OFF ( ).
2. Push the choke knob down all the way to fully OFF.
3. Open the throttle fully.
4. Press the start button for 5 seconds.
5. Wait 10 seconds, then turn the engine stop switch to RUN ( ).
6. Repeat the ‘‘Normal Air Temperature’’ starting procedure, but don’t
use the choke.
If the engine still won’t start, refer to If Your Engine Quits or Won’t
Start, page 158 .

How to Stop the Engine
Normal Engine Stop
To stop the engine, make sure the transmission is in neutral by checking
that the neutral indicator lights, then turn the ignition switch OFF ( ).
The engine stop switch should normally remain in the RUN (
position even when the engine is OFF.
If your ATV is stopped with the engine stop switch OFF (
ignition switch ON ( ), the battery will discharge.

)

) and the

Emergency Engine Stop
To stop the engine in an emergency, use the engine stop switch. To
operate, slide the switch to the OFF ( ) position.

50

Basic Operation & Riding

08/08/07 20:03:43 31HN6680 0060 

Shifting Gears
UPSHIFTING SEQUENCE

reverse:
( To
use reverse assist lever )
DOWNSHIFTING SEQUENCE
Your ATV has five forward gears (1, 2, 3, 4 and 5). To shift the
transmission, pull in the clutch lever/parking brake lever, then operate
the shift lever as follows.
The shift lever is located near the left footpeg. One full stroke of the
shift lever shifts the transmission to the next higher or lower gear in the
shifting sequence. The shift lever automatically returns to the horizontal
position when released.
To upshift to a higher gear, put the toe of your boot under the shift lever
and raise it one full stroke. To downshift, step on the shift lever and
depress it one full stroke.
To select reverse, use the reverse assist lever (page 53 ).
After starting the engine and letting it warm up, follow these
procedures:
1. With the transmission in neutral, push and hold down the rear brake
pedal. Release the clutch lever/parking brake lever (page 23 ).
2. While the engine is idling, pull in the clutch lever/parking brake lever
and raise the shift lever to shift into 1st gear.
(cont’d)
Basic Operation & Riding

51

08/08/07 20:03:53 31HN6680 0061 

Shifting Gears
3. Release the rear brake pedal, gradually release the clutch lever/
parking brake lever, and increase engine speed by gradually opening
the throttle.
4. When the speed increases, close the throttle, pull in the clutch lever/
parking brake lever, shift to 2nd gear by raising the shift lever, and
gradually release the clutch lever/parking brake lever while gradually
opening the throttle.
5. Repeat this sequence to progressively upshift to 3rd, 4th and 5th (top)
gear.
6. To downshift, reverse this sequence. Remember to close the throttle
each time you shift to the next lower gear.
Learning when to shift gears comes with experience. Keep the following
tips in mind:
As a general rule, shift while moving in a straight line.
Close the throttle and pull the clutch lever/parking brake lever in
completely before shifting. Improper shifting may damage the engine,
transmission, and drive train.
Upshift to a higher gear or reduce throttle before engine rpm (speed)
gets too high. Learn the relationship between engine sound and the
normal shifting points.
Downshift to a lower gear before you feel the engine laboring
(lugging) at low rpm.
Avoid downshifting to help slow your ATV when engine rpm is high.
Downshifting when engine speed is near its allowable maximum may
over-rev the engine and possibly cause damage.
To prevent transmission damage, do not coast or tow the ATV for
long distances with the engine off.
Your ATV will not stall even if you stop in gear without disengaging
the clutch.
Recommended Shift Points
Ride in the highest gear that lets the engine run and accelerate smoothly.
This will give you good fuel economy and effective emissions control.

52

Basic Operation & Riding

08/08/07 20:04:03 31HN6680 0062 

Riding in Reverse
If you need to ride in reverse, make sure the area behind you is clear and
only operate the ATV at low speed.

Improperly operating in reverse could cause you
to hit an obstacle or person behind you,
resulting in serious injury.
Make sure there are no obstacles or people
behind you before selecting reverse gear. When
it is safe to proceed, go slowly.

1. Bring the vehicle to a complete stop, pull in the clutch lever/parking
brake lever ( 1 ) and depress the shift lever ( 2 ) to shift into neutral.
2. Be sure there are no obstacles or people in the way.
3. Depress and hold down the rear brake pedal.
4. Leaving your left hand on the clutch lever/parking brake lever,
remove your right hand from the throttle and place it on the reverse
assist lever ( 3 ). Turn the reverse assist lever clockwise.
LEFT HANDLEBAR

LEFT SIDE
(1)
Neutral

(2)
Reverse
(2) shift lever
(1) clutch lever/parking brake lever
(cont’d)
Basic Operation & Riding

53

08/08/07 20:04:12 31HN6680 0063 

Riding in Reverse
5. While turning the reverse assist lever, depress the shift lever to reach
the reverse gear (below neutral). Make sure that the reverse indicator
( 4 ) comes on.
6. Remove your right hand from the reverse assist lever.

If the shif t lever is moved while the vehicle is moving, the transmission
may be damaged.
7. Release the rear brake pedal.
8. Slowly release the clutch lever/parking brake lever and open the
throttle gradually to begin reverse operation.
RIGHT SIDE

CENTER OF HANDLEBAR

(4)
(3)
(3) reverse assist lever

(4) reverse indicator

9. Ride slowly. Do not open the throttle suddenly or make abrupt turns.
10. To stop, pull in the clutch lever/parking brake lever, close the throttle
and gradually apply both the front and rear brakes. Do not abruptly
apply the rear brake by itself.
11. To shift out of reverse into neutral, pull in the clutch lever/parking
brake lever and raise the shift lever one click to neutral. Make sure
that the reverse indicator goes off and the neutral indicator comes on.

54

Basic Operation & Riding

08/08/07 20:04:16 31HN6680 0064 

Riding in Reverse
Applying only the rear brake abruptly when
operating in reverse gear could cause the front
wheels to lift off the ground and the ATV could
overturn backwards.
Carefully apply both the front and rear brakes
when stopping in reverse gear.

Basic Operation & Riding

55

08/08/07 20:04:23 31HN6680 0065 

Braking
Your ATV is equipped with disc brakes on both front wheels which are
hydraulically activated by operating the brake lever. A single drum
brake on the rear axle housing is mechanically activated by depressing
the brake pedal.
As a general rule, the front braking system provides about 70 percent of
total stopping power.
For full braking effectiveness, use both the front brake lever and rear
brake pedal simultaneously. Using both braking systems will stop your
ATV faster with greater stability.
To slow or stop, apply the front brake lever and rear brake pedal
smoothly, while downshifting to match your speed.
Gradually increase braking as you feel the brakes slowing your speed.
The increase in engine compression from downshifting will help slow
your ATV.
For maximum braking, close the throttle and firmly apply the front
brake lever and rear brake pedal controls.
Applying the brakes too hard may cause the wheels to lock and slide,
reducing control of your ATV. If this happens, release the brake
controls, steer straight ahead until you regain control, then reapply the
brakes more gently.
When possible, reduce your speed or complete braking before entering a
turn. Avoid braking or closing the throttle quickly while turning. Either
action may cause one or more wheels to slip and reduce your control of
your ATV.

56

Basic Operation & Riding

08/08/07 20:04:29 31HN6680 0066 

Braking
Your ability to brake in a turn and to brake hard in an emergency
situation are important riding skills.
When descending a long, steep grade, use engine compression braking
by downshifting, with intermittent use of both brakes. Continuous brake
application can overheat the brakes and reduce their effectiveness.
To prevent stalling the engine, pull the clutch lever/parking brake lever
in before coming to a complete stop.
Riding with your hand on the front brake lever or your foot resting on
the rear brake pedal may overheat the brakes, reducing effectiveness.
For information on how to apply the brakes in various riding situations,
see the following section, Riding Your ATV .

Basic Operation & Riding

57

08/08/07 20:04:33 31HN6680 0067 

Riding Your ATV
Making Turns
Learn how to turn your ATV properly. Practice the techniques outlined
in this section on level ground and at low speeds until you are confident
in making turns.

Turning improperly can make the ATV go out of
control, causing a collision or overturn.
Always follow proper procedures for turning
as described in this owner’s manual.
Practice turning at low speeds before
attempting to turn at faster speeds.
Do not turn at excessive speeds.

58

Basic Operation & Riding

08/08/07 20:04:39 31HN6680 0068 

Riding Your ATV

Lean your body to the inside of a turn and forward.
To make a turn on level ground: Steer the handlebar and lean your body
toward the inside of the turn. Leaning helps balance the vehicle, and it
feels more comfortable. Leaning into a turn is an important technique to
master in riding an ATV.
To make a sharp turn at low speed: It helps to shift your body slightly
forward on the seat, and lean inside, as you steer the handlebar. Shifting
weight forward allows the rear wheels to turn easier, and it also
improves front-wheel steering.
To make a turn from a full stop: Apply the throttle gradually when you
turn and start up at the same time. Remember to shift your body forward
to make sharp low-speed turns and whenever you turn while
accelerating from a full stop.

Basic Operation & Riding

59

08/08/07 20:04:44 31HN6680 0069 

Riding Your ATV
Skidding or Sliding
The terrain surface can be a major factor affecting turns. Skidding
during a turn is more likely to occur on slippery surfaces, such as snow,
ice, mud and loose gravel. If you skid on ice, you may lose all
directional control. To avoid skidding on slippery terrain, keep your
speed low and ride with caution.

Skidding or sliding improperly may cause you to
lose control of this ATV. You may also regain
traction unexpectedly, which may cause the
ATV to overturn.
Learn to safely control skidding by practicing at
low speeds and on level, smooth terrain.

If your ATV skids sideways during a turn, steer in the direction of the
skid. Avoid hard braking or accelerating until you have regained
directional control.

60

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08/08/07 20:04:50 31HN6680 0070 

Riding Your ATV
Riding Up Hills
The ATV’s ability to safely climb hills largely depends on the rider’s
skill and judgment. Begin by practicing on smooth, gentle slopes. As
you gain experience, you’ll learn the hazards and your own limitations.
You may then proceed to ride on more difficult terrain. However, you
must be able to decide which hills or hazards might cause the ATV to
overturn. Avoid excessively steep hills.

Operating on excessively steep hills can cause
the vehicle to overturn more easily than
operating on level surfaces or small hills.
Never operate the ATV on hills too steep for the
ATV or for your abilities.

When climbing hills, you must shift weight toward the front wheels to
help keep them on the ground. To do this, shift your body slightly
forward on the seat and lean forward. For greater weight shift, move
your body farther forward and lean forward.

Climbing hills improperly could cause loss of
control or cause the ATV to overturn.
Always follow proper procedures for climbing
hills as described in this owner’s manual.

Basic Operation & Riding

61

08/08/07 20:04:57 31HN6680 0071 

Riding Your ATV

Shift weight forward when climbing hills.
Always check the terrain carefully before you start up any hill.
Never climb hills with excessively slippery or loose surfaces.
To climb a hill, take a running start in an appropriate gear and speed
for the conditions. Maintain a steady speed as you ascend the hill.
Never open the throttle suddenly or make sudden gear changes. The
ATV could flip over backward.
Never go over the top of any hill at high speed. An obstacle, a sharp
drop, or another vehicle or person could be on the other side of the
hill.

62

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08/08/07 20:05:06 31HN6680 0072 

Riding Your ATV
Stalling the ATV and/or Rolling Backwards:
If you incorrectly estimate climbing capability or terrain conditions, the
ATV may not have enough power or traction to continue uphill. If this
happens, the ATV can stall and/or roll backwards.

Stalling, rolling backwards or improperly
dismounting while climbing a hill could result in
the ATV overturning.
Always follow proper procedures for climbing a
hill as described in this owner’s manual.

What to do if the ATV stalls or rolls backwards when climbing a hill:
If you are about to lose all forward speed:
1. Using the front and rear brakes together, bring the ATV to a stop
with the vehicle pointed straight uphill.
2. Get off the ATV while you continue holding the brakes.
3. Shift into neutral, set the parking brake and turn the engine off.
4. Then assess the situation.
If the ATV starts rolling backwards before you begin braking:
1. Keep your weight uphill.
2. Carefully apply the front brakes first, then carefully apply the
rear brake. Do not apply the rear brake only or abruptly if you
are rolling backwards, or the vehicle may overturn.
If the ATV continues sliding backwards:
After you’ve applied the brakes, get off and away from the vehicle.

Basic Operation & Riding

63

08/08/07 20:05:14 31HN6680 0073 

Riding Your ATV
What to do after the ATV has stalled or rolled backwards:
If the hill is too steep or too slippery, or if you have any doubt whether
you can safely walk the ATV back down the hill, leave the vehicle
where it is and get help. If possible, block the wheels so the vehicle
doesn’t roll backwards.
If the hill is not too steep and you have good footing, you may be able
to walk the ATV back down the hill. Make sure your intended path is
clear in case you lose control of the ATV.

Be sure your legs are
clear of the wheels.

Body position for
backing down a hill.

1. Stand with your body facing downhill, beside the vehicle so you can
reach the front brake lever with your left hand.
2. Be sure your legs are clear of the wheels.
Check your footing.
3. Slowly and carefully back the ATV down the hill using the front
brake lever to control speed.
4. If you lose control of the ATV, for your safety, get away from the
vehicle.

64

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08/08/07 20:05:21 31HN6680 0074 

Riding Your ATV
Riding Down Hills
It’s usually advisable to descend hills with the ATV pointed straight
downhill. Avoid angles that would cause the vehicle to lean sharply to
one side.

Going down a hill improperly could cause loss
of control or cause the ATV to overturn.
Always follow proper procedures for going down
hills as described in this owner’s manual.

On downhills, shift your weight back.
As you approach a downhill, stop and survey the terrain below. Never
ride past the limit of your visibility. Never go down a hill at high speed.

Basic Operation & Riding

65

08/08/07 20:05:27 31HN6680 0075 

Riding Your ATV
When you’ve selected a safe downhill path, shift into a lower gear, shift
your weight back with your arms extended and braced against the
handlebar, then go down slowly with the throttle closed.
Use mainly the rear brake to control speed. Avoid using either the front
brake or rear brake hard or abruptly when riding down hills.
Remember, braking effectiveness is reduced on any hill with a loose
surface.

Crossing or Turning on Hills or Slopes
Riding on hills or slopes is different from riding on level terrain. Be
careful when riding on any hill. Make sure that you practice on gentle,
smooth slopes before attempting to ride on steeper or more difficult
terrain.

Improperly crossing hills or turning on hills could
cause loss of control or cause the ATV to
overturn.
Always follow proper procedures for crossing or
turning on slopes as described in this owner’s
manual. Avoid crossing steep hills if possible.

66

Basic Operation & Riding

08/08/07 20:05:36 31HN6680 0076 

Riding Your ATV
Crossing Hills or Slopes
To maintain balance and stability when riding across a slope, you
need to shift weight toward the uphill side of the vehicle. To do this,
move your body off the center of the seat and lean toward the uphill
side.
On a slippery or loose surface, you may also need to steer slightly
uphill to maintain a straight course across the slope.
Avoid crossing hills that are excessively steep, slippery or rough.

Shift weight uphill when crossing slopes.
Making Turns on Slopes
Compared to riding on level ground, you may need to shift more
weight and lean more when making turns on slopes.
Do not make turns on any slopes until you have first mastered the
techniques for making turns on level terrain.

Basic Operation & Riding

67

08/08/07 20:05:41 31HN6680 0077 

Riding Your ATV
Riding Over Obstacles
Before operating in a new area, check for obstacles. Watch out for
bumps, rain ruts, potholes and other obstacles in the terrain. When you
approach any obstacle, reduce your speed and be prepared to stop.
Never try to ride over large obstacles, such as large rocks or fallen logs.

Improperly operating over obstacles could
cause loss of control or a collision and could
cause the ATV to overturn.
When you go over obstacles, always follow
proper procedures as described in this owner’s
manual.

68

Basic Operation & Riding

08/08/07 20:05:50 31HN6680 0078 

Riding Your ATV
Riding Through Water
Your ATV is designed to travel through water up to approximately
10 inches (254 mm) deep. Before crossing a stream, make sure the water
is not too deep or flowing too fast.

The ATV tires have some ability to float.
Operating this ATV through deep or fast-flowing
water may cause a loss of traction and loss of
control, which could lead to an accident.
Never operate this ATV in fast-flowing water or
in water deeper than that specified in this owner’s
manual.

1. Choose a path where both banks have gradual slopes.
2. Proceed through the water at a slow, steady speed.
3. Watch out for submerged obstacles and slippery rocks.
4. Avoid getting the spark plug or air cleaner wet, as this would cause
the engine to stop.
5. After leaving the water, always test both the front and rear brakes.
Riding through water can make the brakes less effective than
normal, and may reduce stopping ability.
If necessary, apply the brakes repeatedly until they dry out and
operate normally.
If the brakes don’t regain effectiveness, stop your ATV and follow
the procedures on page 128 .

Basic Operation & Riding

69

08/08/07 20:06:00 31HN6680 0079 

Parking
1. Look for level parking area. Make sure the ground surface is firm.
2. After bringing your ATV to a stop, hold the brakes while you shift
into neutral.
3. Set the parking brake.
4. Turn the ignition switch OFF ( ).
5. If you’re finished riding for the day, turn the fuel valve OFF.
If it is necessary to start the engine when your ATV in gear and is
stopped on a grade, rock the vehicle back and forth to allow shifting the
transmission into neutral.
Parking on a Steep Incline or a Loose or Slippery Surface
If you must park your ATV on a steep incline or loose or slippery
surface, use the following procedure:
1. While holding the brakes, set the parking brake.
2. Turn the ignition switch OFF ( ) and release the brakes.
3. If the ATV begins to move, either while sitting on it or after you
dismount, find a better parking location.
4. If rocks or other objects are available, you can block the wheels as
shown for additional security.

70

Basic Operation & Riding

08/08/07 20:06:09 31HN6680 0080 

Servicing Your Honda
To help keep your ATV in good shape, this section includes a
Maintenance Schedule for required service and step-by-step instructions
for specific maintenance tasks. You’ll also find important safety
precautions, information on fuels and oils, and tips for keeping your
Honda looking good.
For information about replacing a fuse, see page 165 .
For information about the exhaust emission and noise requirements of
the U.S. Environmental Protection Agency (EPA), the California Air
Resources Board (CARB), and Environment Canada (EC),
see page 180 .
USA Only
Maintenance, replacement or repair of the emission control devices
and systems may be performed by any ATV repair establishment or
individual using parts that are ‘‘certified’’ to EPA standards.
Bef ore You Service Your Honda
The Importance of Maintenance ........................................................... 73
Maintenance Safety ............................................................................... 74
Important Safety Precautions ............................................................ 75
Maintenance Schedule .......................................................................... 76
Maintenance Record.............................................................................. 80
Service Preparations
Maintenance Component Locations ...................................................... 81
Tool Kit ................................................................................................. 84
Owner’s Manual Storage....................................................................... 85
Seat Removal ........................................................................................ 86

Servicing Your Honda

71

08/08/07 20:06:17 31HN6680 0081 

Servicing Your Honda
Service Procedures
Fluids & Filters
Fuel ....................................................................................................... 87
Engine Oil ............................................................................................. 90
Gear Case Oil ........................................................................................ 96
Air Cleaner ............................................................................................ 98
Engine
Throttle ................................................................................................ 103
Carburetor Choke Cable & Knob ........................................................ 105
Clutch System ..................................................................................... 106
Reverse Lock System .......................................................................... 110
Engine Idle Speed ............................................................................... 111
Spark Plug ........................................................................................... 112
Valves.................................................................................................. 115
Spark Arrester ..................................................................................... 116
Chassis
Brakes.................................................................................................. 118
Tires .................................................................................................... 129
Engine Guard & Skid Plates................................................................ 135
Electrical
Battery ................................................................................................. 136
Appearance Care ................................................................................. 141

72

Servicing Your Honda

08/08/07 20:06:23 31HN6680 0082 

The Importance of Maintenance
A well-maintained ATV is essential for safe, economical, and troublefree riding. It will also help reduce air pollution. Careful pre-ride
inspections and good maintenance are especially important because your
ATV is designed to be ridden over rough off-road terrain.
To help you properly care for your ATV, this section of the manual
provides a Maintenance Schedule. The service intervals in this schedule
are based on average riding conditions.
More frequent service is needed if you subject your ATV to severe use
or ride in unusually wet or dusty areas.

Improperly maintaining this ATV or failing to
correct a problem before you ride can cause a
crash in which you can be seriously hurt or
killed.
Always follow the inspection and maintenance
recommendations and schedules in this owner’s
manual.

Frequent servicing of the air cleaner is especially important to help you
avoid a possible costly engine repair.
If your ATV overturns or is involved in a crash, be sure your Honda
dealer inspects all major parts, even if you are able to make some repairs.

Servicing Your Honda

73

08/08/07 20:06:29 31HN6680 0083 

Maintenance Safety
This section includes instructions on how to perform some important
maintenance tasks. If you have basic mechanical skills, you can perform
many of these tasks with the tools provided with your ATV.
Other tasks that are more difficult and require special tools are best
performed by professionals. Removing the wheels should normally be
handled only by a Honda technician or other qualified mechanic.
Instructions are included in this manual only to assist in emergency
service.
Some of the most important safety precautions follow. However, we
cannot warn you of every conceivable hazard that can arise in
performing maintenance. Only you can decide whether or not you
should perform a given task.

Failure to properly follow maintenance
instructions and precautions can cause you to
be seriously hurt or killed.
Always follow the procedures and precautions
in this owner’s manual.

74

Servicing Your Honda

08/08/07 20:06:34 31HN6680 0084 

Maintenance Safety
Important Safety Precautions
Make sure the engine is off before you begin any maintenance or
repairs. This will help eliminate several potential hazards:
Carbon monoxide poisoning from engine exhaust. Be sure there is
adequate ventilation whenever you operate the engine.
Burns from hot ATV parts. Let the engine and exhaust system cool
before touching.
Injury from moving parts. Do not run the engine unless instructed
to do so.
Read the instructions before you begin, and make sure you have the
tools and skills required.
To reduce the possibility of a fire or explosion, be careful when
working around gasoline. Use only non-flammable solvent, not
gasoline, to clean parts. Keep cigarettes, sparks, and flames away
from all fuel-related parts.
Remember that your Honda dealer knows your ATV best and is fully
equipped to maintain and repair it. To ensure the best quality and
reliability, use only new Honda Genuine Parts or other equivalents for
repair and replacement. If you have the tools and skills required for
additional maintenance jobs, you can purchase an official Honda
Service Manual (page 188 ).

Servicing Your Honda

75

08/08/07 20:06:41 31HN6680 0085 

Maintenance Schedule
The required Maintenance Schedule that follows specifies how often
you should have your ATV serviced, and what things need attention. It
is essential to have your ATV serviced as scheduled to maintain safe,
dependable performance and proper emission control.
The service intervals in this Maintenance Schedule are based on average
riding conditions. Some items will need more frequent service if you
ride in unusually wet or dusty areas or at full throttle. Consult your
Honda dealer for recommendations applicable to your individual needs
and use.
Some items in the Maintenance Schedule can be performed with basic
mechanical skills and hand tools. Procedures for these items are
provided in this manual. Other items involve more extensive procedures
and may require special training, tools, and equipment. We recommend
that you have your Honda dealer perform these tasks unless you have
advanced mechanical skills and the required tools and equipment.
Procedures for such items in this schedule are provided in an official
Honda Service Manual available for purchase (page 188 ).
If you do not feel capable of performing a given task or need assistance,
remember that your Honda dealer knows your ATV best and is fully
equipped to maintain and repair it. If you decide to do your own
maintenance, use only Honda Genuine Parts or their equivalents for
repair or replacement to ensure the best quality and reliability.

76

Servicing Your Honda

08/08/07 20:06:48 31HN6680 0086 

Maintenance Schedule
Perform the pre-ride inspection (page 31 ) and owner maintenance on
this section at each scheduled maintenance period.
Each item on the maintenance schedule requires some mechanical
knowledge. Certain items (particularly those marked * and **) may
require more technical information and tools. Consult your Honda dealer.
*

**

Should be serviced by your Honda dealer, unless you have the
proper tools and service data, and are mechanically qualified. Refer
to the official Honda Service Manual (page 188 ).
In the interest of safety, we recommend these items be serviced
only by your Honda dealer.

Summary of Maintenance Schedule Notes & Procedures:
NOTES:
1. Service more frequently when riding in dusty areas, sand or snow.
2. Service more frequently after riding in very wet or muddy conditions.
3. Replace every 2 years. Replacement requires mechanical skill.

Servicing Your Honda

77

08/08/07 20:06:57 31HN6680 0087 

Maintenance Schedule
Maintenance Procedures:
I: inspect and clean, adjust, lubricate, or replace, if necessary
C: clean
A: adjust
L: lubricate
R: replace
FREQUENCY
ITEMS
FUEL LINE
THROTTLE OPERATION
CARBURETOR CHOKE
AIR CLEANER
AIR CLEANER HOUSING
DRAIN TUBE
SPARK PLUG
VALVE CLEARANCE
ENGINE OIL

ENGINE OIL STRAINER
SCREEN
ENGINE OIL
CENTRIFUGAL FILTER
ENGINE IDLE SPEED

WHICHEVER
INITIAL
MAINT.
COMES
mi
100
FIRST
km
150
NOTE HOURS
20

NOTE 1
NOTE 2

REGULAR
MAINT. INTERVAL

600
1000
100

C
I

1200
2000
200
I
I
I
C
I

I
I
I
I
I
INITIAL = 100mi(150km), 20
operating hours or 1 month : R
REGULAR = Every 600mi (1000
km), 100 operating hours or 12
months : R
C

I

I

Refer to
page
−
103
105
98
102
112
115
90

−

C

−

I

111

Should be serviced by your Honda dealer, unless you have the proper tools and service data, and
are mechanically qualified. Refer to the official Honda Service Manual (page 188 ).
In the interest of safety, we recommend these items be serviced only by your Honda dealer.

78

Servicing Your Honda

08/08/07 20:07:06 31HN6680 0088 

Maintenance Schedule
FREQUENCY
ITEMS
REAR FINAL GEAR
CASE OIL
BRAKE FLUID
BRAKE SHOE WEAR
BRAKE PAD WEAR
BRAKELIGHT SWITCH
BRAKE SYSTEM
REVERSE LOCK
SYSTEM
SKID PLATE, ENGINE
GUARD
CLUTCH SYSTEM
SUSPENSION
SPARK ARRESTER
NUTS, BOLTS,
FASTENERS
WHEELS/TIRES
TIE-ROD AND JOINT
BOOTS
STEERING SHAFT
HOLDER BEARING
STEERING SYSTEM

WHICHEVER
INITIAL
MAINT.
COMES
mi
100
FIRST
km
150
NOTE HOURS
20

REGULAR
MAINT. INTERVAL

600
1000
100

1200
2000
200
I

Refer to
page

I
I
I

I
I
I
I
I
I

118
124
121
127
118
110

I

I

135

I
I
C

I
I
C
I

106
−
116
−

I
I

I
I

−
−

I

−

I

−

(R:EVERY 2

96

YEARS)

NOTE 3
NOTE 1
NOTE 1,2

I

I
I
I

I

I
I
I

Should be serviced by your Honda dealer, unless you have the proper tools and service data, and
are mechanically qualified. Refer to the official Honda Service Manual (page 188 ).
In the interest of safety, we recommend these items be serviced only by your Honda dealer.

Servicing Your Honda

79

08/08/07 20:07:12 31HN6680 0089 

Maintenance Record
Keeping an accurate maintenance record will help ensure that your ATV
is properly maintained. Retain detailed receipts to verify the
maintenance was performed. If the ATV is sold, these receipts should be
transferred with the ATV to the new owner. Make sure whoever
performs the maintenance completes this record. All scheduled
maintenance, including the 100 mile (150 km) or 20 hours initial
maintenance, is considered a normal owner operating cost and will be
charged for by your dealer. Use the space under Notes to record
anything you want to remind yourself about or mention to your dealer.
Miles (km) or
hours
100 (150) or
20
600 (1,000) or
100
1,200 (2,000) or
200
1,800 (3,000) or
300
2,400 (4,000) or
400
3,000 (5,000) or
500
3,600 (6,000) or
600
4,200 (7,000) or
700
4,800 (8,000) or
800

80

Date

Servicing Your Honda

Performed By:

Notes

08/08/07 20:07:18 31HN6680 0090 

Maintenance Component Locations

choke knob
front brake fluid reservoir
clutch lever /
parking brake lever

front brake lever

throttle lever
fuel fill cap

Servicing Your Honda

81

08/08/07 20:07:22 31HN6680 0091 

Maintenance Component Locations

air pressure gauge
tool kit

air cleaner
battery
fuse

air cleaner
housing
drain tube

rear brakelight switch
front brake
caliper
rear brake pedal
throttle stop screw
(engine idle speed)

82

Servicing Your Honda

08/08/07 20:07:27 31HN6680 0092 

Maintenance Component Locations

engine oil filler cap/
dipstick

spark plug
owner’s manual
spark arrester

gear case
oil filler cap

clutch

engine oil drain bolt
gear case
oil level check bolt

Servicing Your Honda

83

08/08/07 20:07:35 31HN6680 0093 

Tool Kit
The tool kit ( 1 ) is stored under the seat (page 86 ).
After using the tools, be sure to use the rubber band ( 2 ) to fasten the
tool kit securely.
The tools in the kit are sufficient to perform routine maintenance and
simple repairs. Any extensive work requiring additional tools should be
performed by your Honda dealer.
The tool kit includes the following items:
standard/Phillips screwdriver
screwdriver handle
air pressure gauge
spark plug wrench
tool case
UNDER SEAT
(2)
(1)

(1) tool kit
(2) rubber band

84

Servicing Your Honda

08/08/07 20:07:41 31HN6680 0094 

Owner’s Manual Storage
Your ATV provides storage for the owner’s manual so you’ll have it
with you for easy reference. Store your owner’s manual ( 1 ) in the
plastic document bag on the underside of the seat ( 2 ).
The owner’s manual and spare fuse ( 3 ) should be stored in the plastic
document bag ( 4 ) and fastened with the rubber band ( 5 ).
Be careful not to flood this area when washing your ATV.
SEAT UNDERSIDE
(2)
(1)

(4)

(3)
(5)
(1) owner’s manual
(2) seat
(3) spare fuse

(4) plastic document bag
(5) rubber band

Servicing Your Honda

85

08/08/07 20:07:50 31HN6680 0095 

Seat Removal
Refer to Saf ety Precautions on page 75 .
The seat must be removed for the air cleaner, battery and fuse
maintenance, and to access the tool kit and owner’s manual.
(5)

(2)
(3)

(1)

(4)
(1) seat lock lever
(2) seat
(3) front prongs

(4) hooks
(5) studs

Removal
1. Pull the seat lock lever ( 1 ) at the left side of the seat.
2. Slide the seat ( 2 ) back and lift it.
Installation
1. Insert the front prongs ( 3 ) into the hooks ( 4 ) on the frame and press
the studs ( 5 ) into the grommets on the frame.
2. Press down on the seat until locks.

86

Servicing Your Honda

08/08/07 20:07:59 31HN6680 0096 

Fuel
Refer to Saf ety Precautions on page 75 .

Fuel Recommendation
type
pump octane number

unleaded
86 (or higher)

We recommend that you use unleaded fuel because it produces fewer
engine deposits and extends the life of exhaust system components.
Your engine is designed to use any gasoline that has a pump octane
number of 86 or higher. Gasoline pumps at service stations normally
display the pump octane number. For information on the use of
oxygenated fuels, see page 185 .
Use of lower octane gasoline can cause persistent ‘‘pinging’’ or ‘‘spark
knock’’ (a loud rapping noise) which, if severe, can lead to engine
damage. Light pinging experienced while operating under a heavy load,
such as climbing a hill, is no cause for concern.
If pinging or spark knock occurs at a steady engine speed under normal
load, change brands of gasoline. If pinging or spark knock persists,
consult your Honda dealer.
Never use stale or contaminated gasoline or an oil/gasoline mixture.
Avoid getting dirt, dust, or water in the fuel tank.

Servicing Your Honda

87

08/08/07 20:08:07 31HN6680 0097 

Fuel
Fuel Capacity
Fuel tank capacity, including reserve:
2.51 US gal (9.5 )
Reserve capacity:
0.69 US gal (2.6 )
The tank should be refilled as soon as possible after switching to reserve,
and the fuel valve should be returned to the ON position after refueling
to avoid running out of fuel with no reserve.

Refueling Procedure
Refer to Saf ety Precautions on page 75 .
(3)

(4)

(2)
(1)

(1) fuel fill cap
(2) breather tube

88

Servicing Your Honda

(3) handlebar cover hole
(4) filler neck

08/08/07 20:08:15 31HN6680 0098 

Fuel
1. To open the fuel fill cap ( 1 ), turn it counterclockwise.
2. Pull the breather tube ( 2 ) out of the handlebar cover hole ( 3 ).
3. Add fuel until the level reaches the bottom of the filler neck ( 4 ).
Avoid over filling the tank. There should be no fuel in the filler neck.

Gasoline is highly flammable and explosive.
You can be burned or seriously injured when
handling fuel.
Stop the engine and keep heat, sparks and
flame away.
Handle fuel only outdoors.
Wipe up spills immediately.

4. After refueling, reinstall the fuel fill cap, turning it clockwise.
5. Insert the breather tube into the handlebar cover hole.
6. If the fuel valve was set to RES, turn the fuel valve ON.
If you replace the fuel fill cap, use only a Honda Genuine replacement
part.

Servicing Your Honda

89

08/08/07 20:08:20 31HN6680 0099 

Engine Oil
Engine oil quality is a major factor that affects both the performance
and the service life of the engine.
Using the proper oil (page 91 ) and regularly checking, adding, and
changing oil will help extend your engine’s life. Even the best oil wears
out. Changing oil helps get rid of dirt and deposits in the engine.
Operating the engine with old or dirty oil can damage your engine.
Running the engine with insufficient oil can cause serious damage to the
engine and transmission.
Change the engine oil as specified in the maintenance schedule on
page 78 . When running in very dusty conditions, oil changes should be
performed more frequently than specified in the maintenance schedule.

90

Servicing Your Honda

08/08/07 20:08:33 31HN6680 0100 

Engine Oil
Oil Recommendation
API classification

viscosity (weight)
JASO T 903
standard
suggested oil*

*

SG or higher except oils labeled as
energy conserving on the circular API
service label
SAE 10W-30
MA
Pro Honda GN4 4-stroke oil (USA &
Canada), or Honda 4-stroke oil
(Canada only), or an equivalent
motorcycle oil.

Suggested oils are equal in performance to SJ oils that are not labeled
as energy conserving on the circular API service label.
Your ATV does not need oil additives. Use the recommended oil.
Do not use oils with graphite or molybdenum additives. They may
adversely affect clutch operation.
Do not use API SH or higher oils displaying a circular API ‘‘energy
conserving’’ service label on the container. They may affect
lubrication and clutch performance.

NOT RECOMMENDED

OK

Do not use non-detergent, vegetable, or castor based racing oils.

Servicing Your Honda

91

08/08/07 20:08:40 31HN6680 0101 

Engine Oil
Other viscosities shown in the following chart may be used when the
average temperature in your riding area is within the indicated range.

JASO T 903 standard
The JASO T 903 standard is an index for engine oils for 4-stroke
motorcycle engines.
There are two classes: MA and MB.
Oil conforming to the standard is labeled on the oil container. For
example, the following label shows the MA classification.

(1)

(2)

(1) code number of the sales company of the oil
(2) oil classification

92

Servicing Your Honda

08/08/07 20:08:51 31HN6680 0102 

Engine Oil
Checking & Adding Oil
Refer to Saf ety Precautions on page 75 .
Check the engine oil level each day before operating your ATV and add
if needed.
Bef ore riding your ATV, check the engine oil level.
1. Park your ATV on a firm, level surface.
2. Start the engine in a well-ventilated area and let it idle for 3−5
minutes. Stop the engine and wait 2−3 minutes.
3. Remove the oil filler cap/dipstick ( 1 ) from the front crankcase cover
and wipe it clean.
4. Insert the oil filler cap/dipstick without screwing it in, then remove
the oil filler cap/dipstick and check the oil level. The oil level should
be between the upper level mark ( 2 ) and the lower level mark ( 3 ) on
the oil filler cap/dipstick.
5. If required, add the specified oil into the filler cap hole, up to the
upper level mark on the oil filler cap/dipstick. Do not overfill.
6. Reinstall the oil filler cap/dipstick.

Running the engine with an improper oil level can cause serious engine
damage.
LEFT SIDE

(1)

(2)
(3)

(1) oil filler cap/dipstick

(2) upper level mark
(3) lower level mark
Servicing Your Honda

93

08/08/07 20:08:57 31HN6680 0103 

Engine Oil
Changing Engine Oil
Refer to Saf ety Precautions on page 75 .
This procedure requires mechanical skill and professional tools such as a
torque wrench, as well as a means for disposing of the drained fluid
(page 154 ). If you do not have the skills or the tools, see your Honda
dealer.
Drain the Engine Oil:
1. With the ATV on the level ground, remove the oil filler cap/dipstick
from the left crankcase cover.
2. Place an oil drain pan under the crankcase and remove the oil drain
plug ( 1 ).
UNDER ENGINE

(1)
(1) oil drain plug

94

Servicing Your Honda

08/08/07 20:09:07 31HN6680 0104 

Engine Oil
3. Pour the drained oil into a suitable container and dispose of it in an
approved manner (page 154 ).

Improper disposal of drained f luids is harmf ul to the environment.
Add Engine Oil:
1. Check that the drain plug sealing washer is in good condition. If
necessary, replace the sealing washer.
2. Reinstall the oil drain plug and tighten it to the specified torque:
18 lbf·ft (25 N·m , 2.5 kgf·m)
3. Fill the crankcase with the recommended grade oil approximately:
1.7 US qt (1.6 )
4. Reinstall the oil filler cap/dipstick.
5. Start the engine and let it idle for 3−5 minutes.
6. Stop the engine, wait 2−3 minutes and check the oil level. Make sure
the oil is between the upper and lower level marks on the oil filler
cap/dipstick. If necessary, add more oil but do not overfill.
7. Reinstall the oil filler cap/dipstick.
8. Check that there are no oil leaks.
If a torque wrench is not used for installation, see your Honda dealer as
soon as possible to verify proper assembly.

Servicing Your Honda

95

08/08/07 20:09:15 31HN6680 0105 

Gear Case Oil
Oil Recommendation
type
viscosity (weight)
suggested oil

hypoid gear oil
SAE 80
Honda shaft drive oil or equivalent

Changing Oil
Refer to Saf ety Precautions on page 75 .
Change the oil with the gear case at normal operating temperature to
assure complete and rapid draining.

96

Servicing Your Honda

08/08/07 20:09:26 31HN6680 0106 

Gear Case Oil
1. Park the ATV on level ground.
2. Place an oil drain pan under the oil drain plug ( 1 ).
3. Remove the oil filler cap ( 2 ) and the drain plug.
4. After the oil has completely drained, reinstall the drain plug and
tighten it to the specified torque:
9 lbf·ft (12 N·m , 1.2 kgf·m)
5. Pour the drained oil into a suitable container and dispose of it in an
approved manner (page 154 ).

Improper disposal of drained f luids is harmf ul to the environment.
6. Fill the gear case with the recommended oil.
2.7 US oz (80 cm )
7. Remove the oil level check bolt ( 3 ). Make sure the oil level reaches
the oil level check hole ( 4 ).
8. Install the oil filler cap and oil level check bolt.
REAR
(2)
(4)

(3)
(1)
(1) oil drain plug
(2) oil filler cap

(3) oil level check bolt
(4) oil level check hole
Servicing Your Honda

97

08/08/07 20:09:32 31HN6680 0107 

Air Cleaner
Refer to Saf ety Precautions on page 75 .
Proper air cleaner maintenance is very important for off-road vehicles.
A dirty, water-soaked, worn-out, or defective air cleaner will allow dirt,
dust, mud, and other impurities to pass into the engine.
Service the air cleaner more frequently if you ride in unusually wet or
dusty areas. Your Honda dealer can help you determine the correct
service interval for your riding conditions.
Your ATV’s air cleaner has very specific performance requirements.
Use a new Honda Genuine air cleaner specified for your model or an air
cleaner of equal quality.

Using the wrong air cleaner may result in premature engine wear.
Proper air cleaner maintenance can prevent premature engine wear or
damage, expensive repairs, low engine power, poor gas mileage, and
spark plug fouling.

Improper or lack of proper air cleaner maintenance can cause poor
perf ormance and premature engine wear.

98

Servicing Your Honda

08/08/07 20:09:40 31HN6680 0108 

Air Cleaner
Cleaning
1. Remove the seat (page 86 ).
2. Uncover the rubber sheet ( 1 ) from the retainer clips ( 2 ).
3. Unlatch the retainer clips.
4. Remove the air cleaner housing cover ( 3 ).

UNDER SEAT
(2)

(3)

(1)

(1) rubber sheet
(2) retainer clips

(3) air cleaner housing cover

(cont’d)
Servicing Your Honda

99

08/08/07 20:09:49 31HN6680 0109 

Air Cleaner
5. Loosen the screws ( 4 ) and remove the air cleaner assembly ( 5 ) from
the air cleaner housing.
6. Unscrew the clamp ( 6 ).
7. Remove the air cleaner ( 7 ) from the air cleaner body ( 8 ).
8. Gently wash the air cleaner in clean, non-flammable (high flash
point) solvent such as kerosene−not gasoline. After cleaning, gently
squeeze out the remaining solvent. Avoid twisting or wringing the air
cleaner. This can tear the foam.
9. Inspect for tears or cracks in the foam or seams of the air cleaner.
Replace the air cleaner if it is damaged.
10. Allow the air cleaner to dry thoroughly before applying oil. A wet air
cleaner will not fully absorb the oil.
11. Pour clean Pro Honda Foam Filter Oil or an equivalent (Canada:
Honda Foam Filter Oil or an equivalent) over the entire surface of the
air cleaner. Use both hands to evenly spread the oil into the air cleaner.
Gently squeeze out any excess oil. (To keep your hands dry, place the
air cleaner in a clean plastic bag before spreading the oil into the air
cleaner.)
UNDER SEAT
(4)

(8)

(7)
(5)
(4) screws
(5) air cleaner assembly
(6) clamp

100 Servicing Your Honda

(6)
(7) air cleaner
(8) air cleaner body

08/08/07 20:09:56 31HN6680 0110 

Air Cleaner
12. Install the air cleaner on the air cleaner body.
13. Apply a thin coat of grease to the sealing surface of the air cleaner
assembly.
14. Install the clamp.
15. Insert the air cleaner assembly into the air cleaner housing.
16. Fasten the screws.
17. Install the air cleaner housing cover and latch the retainer clips.

Dust Cover
UNDER SEAT
(1)

(2)
(1) dust cover

(2) air cleaner housing

Do not push the dust cover ( 1 ) too far into the air cleaner housing ( 2 ).
If the dust cover is dirty, clean it.

Servicing Your Honda

101

08/08/07 20:10:02 31HN6680 0111 

Air Cleaner
Air Cleaner Housing Drain Tube
The air cleaner housing drain tube should be serviced in accordance with
the Maintenance Schedule. (Riding through water may require more
frequent inspection.) If deposits can be seen in the drain tube, the tube
must be cleaned before starting the vehicle.
REAR
(2)
(3)

(1)

(1) drain tube
(2) clip

(3) air cleaner housing

1. Remove the drain tube ( 1 ) by removing the clip ( 2 ) under the air
cleaner housing ( 3 ).
2. Drain the deposits.
3. Reinstall the drain tube, securing it with the clip.

102 Servicing Your Honda

08/08/07 20:10:13 31HN6680 0112 

Throttle
Throttle Freeplay
Refer to Saf ety Precautions on page 75 .
RIGHT HANDLEBAR

(−)

(+)
(2)

1/8−5/16 in
(3−8 mm)
(3)

(4)

(1)

(1) throttle lever
(2) rubber sleeve
(3) throttle cable adjuster

(4) lock nut
(+) increase freeplay
(−) decrease freeplay

Inspection
Check freeplay at the throttle lever ( 1 ).
Freeplay:
1/8−5/16 in (3−8 mm)
Adjustment
1. Slide the rubber sleeve ( 2 ) back to expose the throttle cable adjuster
( 3 ).
2. Loosen the lock nut ( 4 ).
3. Turn the adjuster to obtain the correct freeplay.
4. Tighten the lock nut and reinstall the sleeve.
5. After adjustment, check for smooth operation of the throttle lever
from fully closed to fully open in all steering positions.

Servicing Your Honda

103

08/08/07 20:10:20 31HN6680 0113 

Throttle
Throttle Inspection
Refer to Saf ety Precautions on page 75 .
1. Check that the throttle assembly is positioned properly and the
securing bolts are tight.
2. Check for smooth operation of the throttle lever from fully open to
fully closed in all steering positions. If there is a problem, see your
Honda dealer.
3. Inspect the condition of the throttle cables from the throttle lever
down to the carburetor. If the cable is kinked or chafed, have it
replaced.
4. Check the cables for tension or stress in all steering positions.
5. Lubricate the cables with a commercially available cable lubricant to
prevent premature wear and corrosion.

104 Servicing Your Honda

08/08/07 20:10:26 31HN6680 0114 

Carburetor Choke Cable & Knob
Refer to Saf ety Precautions on page 75 .
LEFT HANDLEBAR

(2)

(1)

(1) choke cable

(2) choke knob

1. Check the condition of the choke cable ( 1 ).
2. Check the operation of the choke knob ( 2 ).
If the cable is damaged or kinked, have it replaced by your Honda
dealer.

Servicing Your Honda

105

08/08/07 20:10:33 31HN6680 0115 

Clutch System
Clutch Adjustment
Refer to Saf ety Precautions on page 75 .
LEFT HANDLEBAR

(1)

3/8−13/16 in
(10−20 mm)

(1) clutch lever/parking brake lever
Clutch adjustment may be required if the ATV stalls when shifting into
gear, if it tends to creep, or if the clutch slips, causing acceleration to lag
behind engine speed.
Inspection
Check freeplay.
Freeplay:
3/8−13/16 in (10−20 mm)
If necessary, adjust to the specified range.
Improper freeplay adjustment can cause premature clutch wear.

106 Servicing Your Honda

08/08/07 20:10:41 31HN6680 0116 

Clutch System
Upper Adjustment
Minor adjustments are generally made with the upper clutch cable
adjuster.
LEFT HANDLEBAR

(3)

(−)

(2)

(+)

(4)
(2) dust cover
(3) upper lock nut
(4) upper clutch cable adjuster

(+) increase freeplay
(−) decrease freeplay

1. Pull back the dust cover ( 2 ). Loosen the upper lock nut ( 3 ) and turn
the upper clutch cable adjuster ( 4 ). Tighten the upper lock nut and
check the adjustment.
2. If the cable adjuster is threaded out near its limit or the correct
freeplay cannot be obtained using the cable adjuster, a major
adjustment must be made. Loosen the upper lock nut and turn in the
cable adjuster completely. Tighten the upper lock nut and pull on the
dust cover.
If proper adjustment cannot be obtained or the clutch does not work
correctly, the cable or clutch friction discs may be worn. See your
Honda dealer.

Servicing Your Honda

107

08/08/07 20:10:50 31HN6680 0117 

Clutch System
Lower Adjustment
The lower clutch cable adjuster is used if the upper clutch cable adjuster
is threaded out near its limit, or the correct freeplay cannot be obtained.
LEFT SIDE

(6)
(5)
(−)
(+)

(5) lower adjusting nut
(6) lower lock nut

(+) increase freeplay
(−) decrease freeplay

1. Loosen the upper lock nut ( 3 ) and turn the upper clutch cable adjuster
( 4 ) all the way in (to provide maximum freeplay).
2. Tighten the upper lock nut and pull the dust cover ( 2 ) back to its
normal position.
3. Hold the lower adjusting nut ( 5 ) and loosen the lower lock nut ( 6 ) at
the lower end of the cable.
4. Turn the lower adjusting nut to obtain the specified freeplay.
5. Hold the lower adjusting nut and tighten the lower lock nut. Check the
adjustment.

108 Servicing Your Honda

08/08/07 20:10:55 31HN6680 0118 

Clutch System
6. Start the engine, pull the clutch lever/parking brake lever in, and shift
into gear. Make sure the engine does not stall and the ATV does not
creep. Gradually release the clutch lever/parking brake lever and open
the throttle. Your ATV should move smoothly and accelerate
gradually.
Check the clutch lever/parking brake lever and clutch cable for loose
connections or other damage. If the clutch cable is worn or kinked, have
it replaced by your Honda dealer.

Other Inspections & Lubrication
Check that the clutch lever/parking brake lever assembly is positioned
properly and the securing bolts are tight.
Check the clutch cable for kinks or signs of wear. If necessary, have
it replaced.
Lubricate the clutch cable with a commercially available cable
lubricant to prevent premature wear and corrosion.

Servicing Your Honda

109

08/08/07 20:11:02 31HN6680 0119 

Reverse Lock System
Refer to Saf ety Precautions on page 75 .

RIGHT SIDE

REAR CRANKCASE
(1)

(2)
(1) reverse assist lever
(2) cable
1. Check the operation of the reverse assist lever ( 1 ) for smooth without
sticking.
2. Check the reverse assist lever and cable ( 2 ) for loose connections or
other damage. If the cable is worn or kinked, have it replaced by your
Honda dealer.

110 Servicing Your Honda

08/08/07 20:11:12 31HN6680 0120 

Engine Idle Speed
The best way to assure proper carburetion is to see your Honda dealer
for regularly scheduled servicing, including carburetor adjustment.
Remember, idle speed adjustment is not a ‘‘cure-all’’ for other problems
in your engine’s fuel-delivery system. Adjusting the idle will not
compensate for a fault elsewhere.
The engine must be at normal operating temperature for accurate idle
speed adjustment.
For information about high altitude carburetor adjustment, see page 179 .

Idle Speed Adjustment
Refer to Saf ety Precautions on page 75 .
RIGHT SIDE
(1)

(−)
(+)

(1) throttle stop screw

(+) increase
(−) decrease

1. If the engine is cold, start it and warm it up with 10 minutes of stopand-go riding. Stop the engine.
2. Park your ATV on a firm, level surface.
3. Connect a tachometer to the engine.
4. Shift into neutral. Start the engine.
5. Adjust idle speed by turning the throttle stop screw ( 1 ).
Idle speed (in neutral):
1,400 ± 100 rpm
Servicing Your Honda

111

08/08/07 20:11:24 31HN6680 0121 

Spark Plug
Spark Plug Recommendation
standard spark plug
for cold climate
(below 5°C, 41°F)

DPR8EA-9 (NGK)
X24EPR-U9 (DENSO)
DPR7EA-9 (NGK)
X22EPR-U9 (DENSO)

or
or

Use only the recommended type of spark plug in the recommended heat
range.

Using spark plugs with an improper heat range can cause engine
damage.

Spark Plug Inspection & Replacement
Refer to Saf ety Precautions on page 75 .
1. Clean any dirt from around the spark plug base.
2. Disconnect the spark plug cap ( 1 ). Take care to avoid damaging the
spark plug wire when disconnecting the cap.
3. Using a spark plug wrench provided in the tool kit, remove the spark
plug.

(1)
(1) spark plug cap

112 Servicing Your Honda

08/08/18 10:28:36 31HN6680 0122 

Spark Plug
4. Inspect the electrodes and center porcelain for deposits, corrosion, or
carbon fouling. If the corrosion or deposits are heavy, replace the
plug. Clean a carbon or wet-fouled plug with a plug cleaner, if
available, or a wire brush. Inspect the spark plug electrodes for wear.
The center electrode ( 2 ) should have a flat tip and sharp edges, and
the side electrode ( 3 ) should not be eroded. If the electrodes and
insulator tip appear unusually fouled or burned, we suggest that you
contact your Honda dealer.
5. Discard the spark plug if there is apparent wear or if the insulator is
cracked or chipped.
6. Using a wire-type feeler gauge, check the spark plug gap ( 4 ). If
adjustment is necessary, bend the side electrode carefully.
The gap should be:
0.031−0.035 in (0.80−0.90 mm)

(4)
0.031−0.035 in
(0.80−0.90 mm)

(3)
(2)

(2) center electrode
(3) side electrode
(4) spark plug gap

(cont’d)
Servicing Your Honda

113

08/08/07 20:11:38 31HN6680 0123 

Spark Plug
7. With the plug washer attached, thread the spark plug in by hand to
prevent cross-threading.
8. Tighten the spark plug:
If the old plug is good:
1/8 turn after it seats.
If installing a new plug, tighten it twice to prevent loosening:
a) First, tighten the plug:
NGK:
3/4 turn after it seats.
DENSO: 1/2 turn after it seats.
b) Then loosen the plug.
c) Next, tighten the plug again:
1/8 turn after it seats.

An improperly tightened spark plug can damage the engine. If a plug is
too loose, a piston may be damaged. If a plug is too tight, the threads
may be damaged.
9. Reinstall the spark plug cap. Take care to avoid pinching any cables
or wires.

114 Servicing Your Honda

08/08/07 20:11:44 31HN6680 0124 

Valves
Valve Inspection
Refer to Saf ety Precautions on page 75 .
Valve clearance should be:
intake/exhaust: 0.005 in (0.13 mm)
Excessive clearance will cause noise. Insufficient clearance will cause
loss of power and possibly damage the valves.
For those who are mechanically proficient and have the proper tools,
instructions on adjusting valve clearances are given in the official
Honda Service Manual. Otherwise, the valves should be adjusted by
your Honda dealer.

Servicing Your Honda

115

08/08/07 20:11:52 31HN6680 0125 

Spark Arrester
Refer to Saf ety Precautions on page 75 .
The spark arrester must be serviced every 100 operating hours to
maintain its efficiency.
Regular servicing prevents carbon build up (which can diminish engine
performance) and also complies with USDA regulations for regular
maintenance to assure proper function. The spark arrester prevents
random sparks from the combustion process in your engine from
reaching the environment.

REAR
(4)
(3)
(2)

(1)
(1) bolts
(2) spark arrester

(3) gasket
(4) muffler

1. Allow the engine and muffler to cool.
2. Remove the bolts ( 1 ), the spark arrester ( 2 ) and the gasket ( 3 ) from
the muffler ( 4 ).

116 Servicing Your Honda

08/08/07 20:11:57 31HN6680 0126 

Spark Arrester
3. Use a brush to remove carbon deposits from the spark arrester screen
( 5 ). Be careful to avoid damaging the spark arrester screen.
The spark arrester must be free of breaks and holes. Replace, if
necessary. Check the gasket. Replace, if necessary.

(5)
(5) spark arrester screen

4. Install the spark arrester and the gasket in the muffler and tighten the
bolts securely.

Servicing Your Honda

117

08/08/07 20:12:06 31HN6680 0127 

Brakes
The hydraulic disc brakes (front) and single mechanical drum brake
(rear) on your ATV dissipate heat generated by the friction of the brake
pads on the disc (front) and the brake shoes on the drums (rear) as the
wheels are slowed.
Hydraulic Disc Front Brake
As the front brake pads wear, brake fluid level will drop. A leak in the
system will also cause the level to drop.
There are no adjustments to perform, but fluid level and pad wear must
be inspected periodically. The system must be inspected frequently to
ensure there are no fluid leaks.
If the brake lever freeplay does not feel within the normal range while
riding, check the brake pads for wear (page 121 ).
Worn pads should be replaced. If the pads are not worn beyond the
recommended limit, there is probably air in the brake system. See your
Honda dealer to have the air bled from the system.
Mechanical Drum Rear Brake
If the clutch lever/parking brake lever or brake pedal freeplay does not
feel within the normal range while riding, check the brake shoes for
wear (page 124 ).

Brake Fluid Recommendation
brake fluid

Honda DOT 4 Brake Fluid

The recommended brake fluid is Honda DOT 4 Brake Fluid, or any
brake fluid of equal quality and performance. Use fresh brake fluid
from a sealed container. Be sure to read the label before opening the
sealed container. An opened container may be contaminated or may
have absorbed moisture from the air.

118 Servicing Your Honda

08/08/07 20:12:14 31HN6680 0128 

Brakes
Fluid Level Inspection
Refer to Saf ety Precautions on page 75 .
RIGHT HANDLEBAR

(1)

(1) LOWER level mark
If your inspection indicates a low fluid level, have your Honda dealer
add the recommended fluid.
Do not add or replace brake fluid, except in an emergency. If you do
add fluid, have your Honda dealer check the system as soon as possible.

Brake f luid can damage plastic and painted surf aces. Handle with care.
With the ATV in an upright position, check the fluid level.
It should be above the LOWER level mark ( 1 ). If the level is at or
below the LOWER level mark, check the brake pads for wear
(page 121).

Servicing Your Honda

119

08/08/07 20:12:20 31HN6680 0129 

Brakes
Worn brake pads should be replaced. If the pads are not worn, have your
brake system inspected for leaks.
Wipe up spills immediately. Avoid brake fluid contact with skin or eyes.
If it comes in contact with your eyes, wash them out with clean water
and immediately call a doctor. If it comes in contact with your skin,
wash with clean water and, if necessary, call a doctor.

Other Inspections
Make sure there are no fluid leaks.
Check for deterioration or cracks in the hoses and fittings. If the hoses
are worn or cracked, have them replaced by your Honda dealer.

120 Servicing Your Honda

08/08/07 20:12:27 31HN6680 0130 

Brakes
Brake Pad Wear
Refer to Saf ety Precautions on page 75 .
Brake pad wear will depend upon the severity of usage and riding
conditions. The pads will wear faster in wet or muddy conditions.
Inspect the pads visually during all regular service intervals to determine
the pad wear.
RIGHT FRONT (Left side similar)

(2)

(1)

(1) wear indicator

(2) edge of reference mark

Check the wear indicator ( 1 ). If the wear indicator aligns with the
edge of the reference mark ( 2 ), both pads must be replaced, see your
Honda dealer for this replacement.
Always inspect both pads in both the right and left front brake calipers.

Servicing Your Honda

121

08/08/07 20:12:34 31HN6680 0131 

Brakes
Rear Brake Pedal Freeplay
RIGHT SIDE

9/16−13/16 in
(15−20 mm)
(1)
(1) rear brake pedal
Inspection
Measure the distance the rear brake pedal ( 1 ) moves before the brake
starts to take hold. Freeplay, measurement at the tip of the end of the
pedal, should be:
9/16−13/16 in (15−20 mm)
If necessary, adjust to the specified range.

122 Servicing Your Honda

08/08/07 20:12:41 31HN6680 0132 

Brakes
RIGHT REAR
(4)

(3)
(2)
(2) brake pedal adjusting nut
(3) brake arm pin

(3)
(4) brake arm

Adjustment
Adjust the freeplay of the brake pedal with the front wheels pointed
straight ahead.
1. Turn the brake pedal adjusting nut ( 2 ), located on the brake operating
rod at the rear of the frame. Make sure the cutout on the adjusting nut
is properly seated on the brake arm pin ( 3 ).
2. Adjust the freeplay of the rear brake pedal. Push the brake arm ( 4 ),
then check the clearance between the brake arm and the brake arm pin.

Servicing Your Honda

123

08/08/07 20:12:49 31HN6680 0133 

Brakes
Brake Shoe Wear
Refer to Saf ety Precautions on page 75 .
The rear brake is equipped with an external brake wear indicator that lets
you check brake wear without disassembly. Application of the brake
control causes the arrow on the brake arm to move toward a reference
mark on the brake panel.
RIGHT REAR
(2)

(1)
(3)
(1) arrow
(2) brake arm

(3) reference mark

1. Apply the brake control and check the movement of the arrow ( 1 ) on
the brake arm ( 2 ).
2. Replace the brake shoe if the arrow aligns with the reference mark
( 3 ) on the brake panel upon full application of the brake. If
replacement is necessary, see your Honda dealer.

124 Servicing Your Honda

08/08/07 20:12:58 31HN6680 0134 

Brakes
Parking Brake Adjustment
Refer to Saf ety Precautions on page 75 .
Parking brake adjustment may be required if the parking brake does not
hold properly.
RIGHT REAR
(2)

(1)
(1) brake lever adjusting nut
(2) brake arm pin

(3)

(2)
(3) brake arm

Adjustment
Adjust the freeplay of the clutch lever/parking brake lever with the front
wheels pointed straight ahead.
1. Temporarily adjust the clutch lever/parking brake lever freeplay to
more than 13/16 in (20 mm) (page 106 ).
2. Turn the brake lever adjusting nut ( 1 ), located on the brake operating
rod at the rear of the frame. Make sure the cutout on the adjusting nut
is properly seated on the brake arm pin ( 2 ).
3. Push the brake arm ( 3 ) then check the clearance between the brake
arm and the brake arm pin.
(cont’d)
Servicing Your Honda

125

08/08/07 20:13:07 31HN6680 0135 

Brakes
4. Push down the parking brake pin ( 4 ) and then squeeze the
clutch lever/parking brake lever ( 5 ) until firm resistance is felt.
Measure the distance the clutch lever/parking brake lever has moved;
the distance should be:
9/16−13/16 in (15−20 mm)
LEFT HANDLEBAR
(5)

(4)

9/16−13/16 in
(15−20 mm)

(4) parking brake pin
(5) clutch lever/parking brake lever
5. After parking brake adjustment is completed, adjust the clutch
freeplay to the correct specification (page 106 ).
Check the clutch lever/parking brake lever and parking brake cable for
loose connections or other damages. If the parking brake cable is worn
or kinked, have it replaced by your Honda dealer.

Other Inspections & Lubrication
Check that the clutch lever/parking brake lever assembly is positioned
properly and the securing bolts are tight.
Check the parking brake cable for kinks or signs of wear. If necessary,
have it replaced.
Lubricate the parking brake cable with a commercially available cable
lubricant to prevent premature wear and corrosion.

126 Servicing Your Honda

08/08/07 20:13:14 31HN6680 0136 

Brakes
Brakelight Switch Adjustment
Refer to Saf ety Precautions on page 75 .
Rear Brake Only:
Check the operation of the rear brakelight switch ( 1 ) at the right side
behind the engine from time to time. The brakelight should turn on at
0.6 in (15 mm) of pedal stroke. See Rear Brake Pedal Freeplay,
page 122 . Adjustment is done by turning the adjusting nut ( 2 ). Turn the
nut in direction (A) if the switch operates too late and in direction ( B) if
the switch operates too soon.
RIGHT SIDE
(1)

(A)

(B)

(2)

(1) brakelight switch
(2) adjusting nut

Servicing Your Honda

127

08/08/07 20:13:21 31HN6680 0137 

Brakes
Draining Water from Brakes
Refer to Saf ety Precautions on page 75 .
RIGHT REAR

(1)
(1) rear brake drain bolt
1. Make sure the engine is OFF and the parking brake is set.
2. Remove the rear brake drain bolt ( 1 ) from the bottom of the rear
brake cover.
If any water drains, the brake seals must be replaced by your Honda
dealer as soon as possible.

128 Servicing Your Honda

08/08/07 20:13:26 31HN6680 0138 

Tires
To safely operate your ATV, your tires must be the proper type and size,
in good condition with adequate tread, and correctly inflated.

Using tires that are excessively worn or
improperly inflated can cause a crash in which
you can be seriously hurt or killed.
Follow all instructions in this owner’s manual
regarding tire inflation and maintenance.

This ATV is equipped with low pressure tubeless tires. Although the
tires are designed specifically for off-road use, they are not immune to
punctures. Always select your riding area with care.
The following pages give detailed information on how and when to
check your air pressure, how to inspect your tires for wear and damage,
and our recommendations for tire repair and replacement.

Servicing Your Honda

129

08/08/07 20:13:34 31HN6680 0139 

Tires
Air Pressure
Refer to Saf ety Precautions on page 75 .
Properly inflated tires provide the best combination of handling, tread
life, and riding comfort. Generally, underinflated tires wear unevenly,
adversely affect handling, and are more likely to fail from being
overheated. Overinflated tires make your ATV ride harshly, are more
prone to damage from surface hazards, and wear unevenly.
Make sure the valve stem caps are secure. If necessary, install new caps.
Always check air pressure when your tires are ‘‘cold.’’ If you check air
pressure when your tires are ‘‘warm’’−even if your ATV has only been
ridden for a few miles−the readings will be higher. If you let air out of
warm tires to match the recommended cold tire pressures, the tires will
be underinflated. Be sure to check tire pressure at the riding site, since
changes in altitude can affect air pressure.
The recommended ‘‘cold’’ tire pressures are:

FRONT
RECOMMENDED
PRESSURE

130 Servicing Your Honda

4.4 psi (30.0 kPa)

REAR
2.9 psi (20.0 kPa)

08/08/07 20:13:43 31HN6680 0140 

Tires
A manually operated tire pump should be used rather than the high
pressure system found in service stations. This will minimize the
possibility of tire damage from overinflation. If you use a high pressure
system at a service station, add air in small amounts and check the
pressure increase frequently to prevent possible tire damage from
overinflation.

Operating this ATV with improper tires, or with
uneven tire pressure may cause loss of control,
and you could be seriously injured or killed.
Always use the size and type tires specified in
this owner’s manual for this vehicle.
Always maintain proper tire pressure as
described in this owner’s manual.

Inspection
Refer to Saf ety Precautions on page 75 .
Whenever you check the tire pressures, you should also look for:
Bumps or bulges in the side of the tire or the tread. Replace any tire
that has a bump or bulge.
Cuts, slits, or cracks in the tires. Replace the tire if you can see fabric
or cord.
Nails or other foreign objects embedded in the side of the tire or tread.
Excessive tread wear.

(cont’d)
Servicing Your Honda

131

08/08/07 20:13:53 31HN6680 0141 

Tires
Also, if you hit a pothole or other hard object while riding, stop as soon
as you safely can and carefully inspect the tires for damage.
Tread Wear

(1)
3/16 in
(4 mm)
(2)
NEW
Replace

(3)
(1) groove depth
(2) wear indicator

(3) wear indicator
location mark

To check the condition of a tire tread, measure the groove depth ( 1 ) in
the center of the tire, or check the wear indicator ( 2 ).
For best performance, you should replace a tire before the tread depth at
the center reaches the following limits:
front
rear

132 Servicing Your Honda

3/16 in (4 mm)
3/16 in (4 mm)

08/08/07 20:13:59 31HN6680 0142 

Tires
Tire Repair
Refer to Saf ety Precautions on page 75 .
A tire that is repaired, either temporarily or permanently, will have lower
speed and performance limits than a new or undamaged tire.
A temporary repair can sometimes be made in an emergency situation.
However, since a temporary repair may not hold, you must ride very
slowly and have the tire replaced or permanently repaired as soon as
possible. (For more information on temporary repairs, see If You Have a
Flat Tire, page 161 .)
A permanent repair, such as an internal plug patch, can be made if a tire
has only a small puncture in the tread area. However you may not be
able to safely carry as much weight. If you choose to have a tire repaired,
be sure the repair work is performed by a professional.
If you have a tire professionally repaired at a non-Honda facility, we
recommend that you have the work checked by your Honda dealer.

Servicing Your Honda

133

08/08/07 20:14:09 31HN6680 0143 

Tires
Tire Replacement
Refer to Saf ety Precautions on page 75 .
The tires that came on your ATV were designed to match the
performance capabilities of your ATV and provide the best combination
of handling, braking, and comfort.
It is best to replace all four tires, however if that is not possible, you
must replace the tires in pairs (front or rear) with tires of the same size
and type as the originals. Never replace just one tire.

Installing improper tires on your ATV can affect
handling and stability. This can cause a crash in
which you can be seriously hurt or killed.
Always use the size and type of tires
recommended in this owner’s manual.

The recommended tires for your ATV are:
front
rear

AT22 × 7-10 ★★
AT22 × 10-9 ★

DUNLOP KT171
DUNLOP KT175

When you replace a tire, remember:
Have the tire replaced by your Honda dealer if possible.
If you have a tire professionally replaced at a non-Honda facility, we
recommended that you have the work checked by your Honda dealer.

134 Servicing Your Honda

08/08/07 20:14:16 31HN6680 0144 

Engine Guard & Skid Plates
Refer to Saf ety Precautions on page 75 .

(1)
(2)
(1) engine guard

(2) skid plates

The engine guard ( 1 ) protects the engine crankcase.
The skid plates ( 2 ) protect the frame and rear final gear case. Check the
guard and plates for cracks, damage or looseness at intervals shown in
the Maintenance Schedule.
Have the skid plates replaced if they are cracked or damaged. If the
plate bolts are loose, tighten them securely.

Servicing Your Honda

135

08/08/07 20:14:23 31HN6680 0145 

Battery
Your ATV has a maintenance-free type battery. You do not have to
check the battery electrolyte level or add distilled water as you would
with a conventional-type battery.

Your battery is a maintenance-f ree type and can be permanently
damaged if the cap strip is removed.
Electrical accessories use current from the battery, even when the
ignition is OFF. Limited operation also allows the battery to discharge.
If you have electrical accessories on your ATV or do not ride frequently,
we recommend that you charge the battery frequently (see Battery
Charging, page 140 ).
If you do not expect to ride your ATV for at least two weeks, we
recommend you remove the battery, or at least disconnect the battery
cables (negative cable first).
If you plan to store your ATV, see Battery Storage, page 137 .
If your battery seems weak and/or is leaking electrolyte (causing slow
starting or other electrical problems), see your Honda dealer.
WARNING: Battery posts, terminals and related accessories contain
lead and lead compounds. Wash your hands after handling.

136 Servicing Your Honda

08/08/07 20:14:30 31HN6680 0146 

Battery
Battery Storage
Refer to Saf ety Precautions on page 75 .
If you plan to store your ATV, we recommend you remove the battery
and store it where it can be charged at least every 30 days to maintain its
service life.
If you do not remove the battery, we recommend disconnecting the
battery cables (negative cable first).
You will get the best storage results from removing the battery and slow
(trickle) charging it every 30 days (see Battery Charging, page 140 ).
Before you remove the battery, be sure to read all the information that
follows, as well as the information on the battery label.

The battery gives off explosive hydrogen gas
during normal operation.
A spark or flame can cause the battery to
explode with enough force to kill or seriously
hurt you.
Wear protective clothing and a face shield, or
have a skilled mechanic do the battery
maintenance.

(cont’d)
Servicing Your Honda

137

08/08/07 20:14:40 31HN6680 0147 

Battery
The battery is located in a compartment under the seat.
UNDER SEAT

(2)
(1)
(4)

(5)

(3)
(1) battery holder
(2) mount bolts
(3) negative (−) terminal lead

(4) battery
(5) positive (+) terminal lead

Removal
1. Make sure the ignition switch is OFF ( ).
2. Remove the seat (page 86 ).
3. Remove the battery holder ( 1 ) by removing the mount bolts ( 2 ).
4. Disconnect the negative (−) terminal lead ( 3 ) from the battery ( 4 )
first, then disconnect the positive (+) terminal lead ( 5 ).
5. Remove the battery.

138 Servicing Your Honda

08/08/07 20:14:47 31HN6680 0148 

Battery
6. Charge the battery (see following section), unless you have been
riding regularly.
7. Store your battery in an easy-to-reach location off the floor, in an area
protected from freezing temperature and direct sunlight.
8. Clean the battery box after removing the battery for storage. Dry the
battery box and, if paint is missing, re-paint the area.
9. Slow charge the battery (see following section) once every 30 days.
Installation
1. Reinstall in the reverse order of removal.
Be sure to connect the positive (+) terminal first, then the negative
(−) terminal.
2. Make sure all bolts and other fasteners are secure.

Servicing Your Honda

139

08/08/07 20:14:54 31HN6680 0149 

Battery
Battery Charging
Refer to Saf ety Precautions on page 75 .
(1)

(1) ‘‘trickle’’ charger
Be sure to read the information that came with your battery charger and
follow the instructions on the battery. Improper charging may damage
the battery.
We recommend using a ‘‘trickle’’ charger ( 1 ) for home charging. These
units can be left connected for long periods without risking damage to
the battery. However, do not intentionally leave the charger connected
longer than the time period recommended in the charger’s instructions.
Avoid using an automotive-type battery charger. An automotive charger
can overheat an ATV battery and cause premature damage.

140 Servicing Your Honda

08/08/07 20:15:03 31HN6680 0150 

Appearance Care
Frequent cleaning and polishing will keep your Honda looking newer
longer.
Frequent cleaning also identifies you as an owner who values his ATV.
A clean ATV is also easier to inspect and service.

General Recommendations
Refer to Saf ety Precautions on page 75 .
To clean your ATV, you may use:
−water
−a mild, neutral detergent and water
−a mild spray and wipe cleaner/polisher
−a mild spray and rinse cleaner/degreaser and water
Avoid products that contain harsh detergents or chemical solvents that
could damage the metal, paint, and plastic on your ATV.
If your ATV is still warm from recent operation, give the engine and
exhaust system time to cool off.
Park in a shady area. Washing your ATV in bright sunlight may cause
the finish to fade because water droplets intensify the sun’s brightness.
Spotting is also more likely because surface water can dry before you
have time to wipe it off.
Clean your ATV regularly to protect surface finishes.
We recommend the use of a garden hose to wash your ATV. High
pressure washers (like those at coin-operated car washers) can
damage certain parts of your ATV.

High pressure water (or air) can damage certain parts of your ATV.
After cleaning, inspect for damage, wear, and leaks (fuel, oil and
brake fluid).

Servicing Your Honda

141

08/08/07 20:15:12 31HN6680 0151 

Appearance Care
Washing Your ATV with a Mild Detergent
Refer to Saf ety Precautions on page 75 .
1. Rinse your ATV thoroughly with cool water to remove loose dirt.
2. Fill a bucket with cool water. Mix in a mild, neutral detergent, such as
dish washing liquid or a product made especially for washing
motorcycles or automobiles.
3. Wash your ATV with a sponge or soft towel. As you wash, check for
heavy grime. If necessary, use a mild cleaner/degreaser to remove the
grime.
4. After washing, rinse your ATV thoroughly with plenty of clean water
to remove any residue. Detergent residue can corrode alloy parts.
5. Dry your ATV with a chamois or a soft towel. Leaving water on the
surface to air dry can cause dulling and water spots. As you dry,
inspect for chips and scratches.
6. Start the engine and let it idle for several minutes. The engine heat
will help dry moist areas.
7. As a precaution, ride your ATV at a slow speed and apply the brakes
several times. This will help dry the brakes and restore normal
braking performance.
If the inside of the headlight lens appears clouded immediately after
washing, it should clear after a few minutes of riding.

142 Servicing Your Honda

08/08/07 20:15:23 31HN6680 0152 

Appearance Care
Spray Cleaning Your ATV
Refer to Saf ety Precautions on page 75 .
Avoid using spray cleaner products on the tires or suspension
components.
Suggestions for using spray cleaner(s) follow:

ATV condition
Dust and fingerprint
smudges.
Light road grimes.

Heavy grime. Oil leaks.
Brake dust.

Dull, corroded chrome
or aluminum.

Recommended Cleaning
Apply a spray cleaner/polish and
wipe paint, chrome, glass, and
clear plastic.
Spray any difficult-to-reach or very
dirty areas with a spray cleaner/
degreaser.
Rinse and dry.
Apply a spray cleaner/polish and
wipe with a non-abrasive cloth.
Use a spray cleaner/degreaser. If
necessary, rub with a sponge.
Rinse and dry.
Apply a spray cleaner/polish and
wipe with a non-abrasive cloth.
Apply a high quality chrome/
aluminum polish and wipe with a
non-abrasive cloth.

Servicing Your Honda

143

08/08/07 20:15:30 31HN6680 0153 

Appearance Care
Finishing Touches
Refer to Saf ety Precautions on page 75 .
After washing your ATV, consider using a commercially available spray
cleaner/polish or quality liquid or paste wax to finish the job. Use only a
non-abrasive polish or wax made specifically for motorcycles or
automobiles. Apply the polish or wax according to the instructions on
the container.
If a surface on your ATV is chipped or scratched, your Honda dealer
has touch-up paint to match your ATV’s color. Be sure to use your
ATV’s color code (page 173 ) when you buy touch-up paint.
If the frame has a chip that exposes the metal, first apply primer (to
prevent corrosion) and then apply the touch-up paint. Several thin
layers of touch-up paint are better than one thick coat.

Painted Aluminum Wheel Maintenance
Refer to Saf ety Precautions on page 75 .
Aluminum may corrode from contact with dirt, mud, or road salt. Clean
the wheels after riding through any of these substances. Use a wet
sponge and mild detergent. Avoid stiff brushes, steel wool, or cleaners
containing abrasives or chemical compounds.
After washing, rinse with plenty of water and dry with a clean cloth.
Then apply a mild, commercially available spray cleaner/polish or wax.
For stained or dull-looking wheels, use a quality chrome/aluminum
polish to restore the finish.

144 Servicing Your Honda

08/08/07 20:15:35 31HN6680 0154 

Tips
Here’s helpful advice on how to prepare for an off-road adventure, how
to transport and store your Honda, and how to be an environmentally
responsible ATV owner.
Preparing for a Ride ............................................................................ 146
What to Take to The Riding Area ................................................... 146
What to Take on The Trail .............................................................. 147
Transporting Your Honda ................................................................... 148
Storing Your Honda ............................................................................ 150
Preparation for Storage .................................................................. 151
Removal from Storage ................................................................... 153
You & the Environment ...................................................................... 154

Tips

145

08/08/07 20:15:44 31HN6680 0155 

Preparing for a Ride
A safe and enjoyable ride begins with good planning and preparation.
Always ride with at least one other person in case you have trouble, and
let someone know where you’re going and when you expect to return.
Before riding in an unfamiliar area, find out in advance if you need
special permits, get maps so you can study the terrain, and talk to other
riders who know the area. The Forest Service and the Bureau of Land
Management (USA only), the Ministry of Natural Resources (Canada
only), riding clubs, and off-road magazines are good sources of
information.

What to Take to the Riding Area
Along with your ATV and riding gear, you should take along some tools
and supplies in case you have a problem. For some of the difficulties
you might encounter, see Taking Care of the Unexpected, which begins
on page 155 .
We recommend that you always take water, food, a first aid kit, and
your owner’s manual. Other items you should consider loading on your
truck or trailer include:
a tool kit
tire repair supplies and tools, and tires
extra parts, control levers, cables, and spark plugs
wire, duct tape, and rope
extra gasoline
For safety, all refueling should be done at a gas station on the way to the
riding area or at your base camp.

146 Tips

08/08/07 20:15:49 31HN6680 0156 

Preparing for a Ride
What to Take on the Trail
What you take with you during a ride depends on the kind of terrain,
how long you expect to ride, how far you might go from your base
camp or help, and how experienced you or your companions are in
making repairs.
If you decide to take some tools, spare parts, or other supplies on the
trail, be sure you can carry them safely and know how to use them. Also,
be sure to follow the loading guidelines and weight limit (page 35 ).

Tips

147

08/08/07 20:15:54 31HN6680 0157 

Transporting Your Honda
Do not tow your ATV behind a car or other vehicle.
When you transport your ATV, we recommend that you carry the
vehicle in its normal operating position (on all four wheels). Do not
incline the vehicle upright on its rear end. This can damage the vehicle,
and leaking gasoline could be a hazard.
Follow these procedures:
1. Set the parking brake and place the transmission in gear.
2. Turn the fuel valve OFF.

148 Tips

08/08/07 20:16:04 31HN6680 0158 

Transporting Your Honda
3. Secure the vehicle with tie-down straps in the areas shown.
Suitable tie-down straps are available from your Honda dealer.
Ordinary rope is not recommended because it can stretch under
load.
Using tie-down straps in any other areas can damage your ATV.
4. Rock the vehicle back and forth to make sure the tie-down straps are
tight and the vehicle is secure.

(1)

(4)
(2)

(4)
(3)
(1) front carry pipe
(2) right footpeg

(3) left footpeg
(4) rear carry pipe or
rear axle shaft

Tips

149

08/08/07 20:16:08 31HN6680 0159 

Storing Your Honda
If you won’t be riding for an extended period, such as during the winter,
thoroughly inspect your ATV and correct any problem before storing it.
That way, needed repairs won’t be forgotten and it will be easier to get
your ATV running again.
For more information about storage, refer to the Honda Motorcycle
Winter Storage Guide, available from your Honda dealer (USA only).
We suggest you perform the following procedures to keep your ATV in
top condition. These storage procedures will reduce the deterioration
that can occur during storage.

150 Tips

08/08/07 20:16:16 31HN6680 0160 

Storing Your Honda
Preparation for Storage
Refer to Saf ety Precautions on page 75 .
This procedure requires a means for draining and disposing of drained
fuel (page 154 ).
1. Change the engine oil (page 94 ).
2. Fill the fuel tank. Make sure the fuel fill cap is properly installed.
3. Check that the fuel valve is OFF.
4. Drain the carburetor into an approved gasoline container and dispose
of it in an approved manner (page 154 ).
If storage will last longer than one month, carburetor draining is
important to assure proper performance after storage.

Gasoline is highly flammable and explosive.
You can be burned or seriously injured when
handling fuel.
Stop the engine and keep heat, sparks and
flame away.
Handle fuel only outdoors.
Wipe up spills immediately.

(cont’d)
Tips

151

08/08/07 20:16:26 31HN6680 0161 

Storing Your Honda
5. To prevent rusting in the cylinders, perform the following:
Remove the spark plug cap from the spark plug.
Remove the spark plug.
Do not connect the spark plug to the spark plug cap.
Pour a tablespoon (15−20 cc) of clean engine oil into the cylinder
and cover the spark plug hole with a piece of cloth.
With the engine stop switch in the OFF ( ) position, press the
start button several times to crank the engine and distribute the oil.
Reinstall the spark plug and spark plug cap.
6. Remove the battery and charge it fully. Store it in an area protected
from freezing temperatures and direct sunlight. Slow charge the
battery (page 140 ) once a month.

The battery gives off explosive hydrogen gas
during normal operation.
A spark or flame can cause the battery to
explode with enough force to kill or seriously
hurt you.
Wear protective clothing and a face shield, or
have a skilled mechanic do the battery
maintenance.
7. Wash and dry your ATV. Wax all painted surfaces.
8. Inflate the tires to their recommended pressures (page 130 ).
9. Store your ATV in an unheated area, free of dampness, away from
sunlight, with a minimum of daily temperature variation.
10. Place your ATV on blocks to lift all tires off the floor.
11. Cover your ATV with a porous material. Avoid using plastic or
similar non-breathing, coated materials that restrict air flow and allow
heat and moisture to accumulate.

152 Tips

08/08/07 20:16:35 31HN6680 0162 

Storing Your Honda
Removal from Storage
Refer to Saf ety Precautions on page 75 .
1. Uncover and clean your ATV.
2. If your ATV has been stored for more than four months − change
the engine oil (page 94 ).
3. If your ATV has been stored for more than two months − ask your
Honda dealer to drain and replace the fuel.
4. Charge the battery (page 140 ) as required. Install the battery.
5. Perform a pre-ride inspection (page 31 ), then test-ride your ATV at
low speeds.

Tips

153

08/08/07 20:16:41 31HN6680 0163 

You & the Environment
Owning and riding an ATV can be enjoyable, but you must do your part
to protect nature. When you show respect for the land, wildlife, and
other people, you also help preserve the sport of off-road riding.
Following are tips on how you can be an environmentally responsible
ATV owner.
Tread Lightly. Stay on existing roads and trails, avoid surfaces that
are easily damaged, and ride only in areas approved for off-road
vehicles.
Keep the Noise Down. Loud vehicles can be offensive. Ride as
quietly as possible, don’t remove your spark arrester, and don’t
modify the muffler or any other part of your air intake and exhaust
systems. Such modifications not only increase noise, they also reduce
engine performance and may be illegal.
Choose Sensible Cleaners. Use a biodegradable detergent when you
wash your ATV. Avoid aerosol spray cleaners that contain
chlorofluorocarbons (CFCs) which damage the atmosphere’s
protective ozone layer. Don’t throw cleaning solvents away; see the
following guidelines for proper disposal.
Recycle Wastes. It’s illegal and thoughtless to put used engine oil in
the trash, down a drain, or on the ground. Used oil, gasoline, and
cleaning solvents contain poisons that can hurt refuse workers and
contaminate our drinking water, lakes, rivers, and oceans. Before
changing your oil, make sure you have the proper containers. Put oil
and other toxic wastes in separate sealed containers and take them to a
recycling center. Call your local or state office of public works or
environmental services to find a recycling center in your area, and to
get instructions on how to dispose of non-recyclable wastes.

154 Tips

08/08/07 20:16:46 31HN6680 0164 

Taking Care of the Unexpected
With all the challenges you can encounter off-road, there’s a chance that
sometime something may go wrong. This section gives practical advice
to help you deal with a wide range of problems. Take time to read this
section before you ride. Also review the tips in Preparing f or a Ride
(page 146 ).
General Guidelines .............................................................................. 156
If Your Engine Quits or Won’t Start ................................................... 158
If You Have a Flat Tire ...................................................................... 161
If a Fuse Blows ................................................................................... 165
If You Crash........................................................................................ 167
If You Lose Your Key ........................................................................ 168
If the Battery Is Low (or Dead)........................................................... 169
If a Component Fails ........................................................................... 170

Taking Care of the Unexpected

155

08/08/07 20:16:52 31HN6680 0165 

Taking Care of the Unexpected
General Guidelines
Keeping your ATV well-maintained is the best way to reduce the
possibility of having a problem while riding. However, problems can
arise even with well-maintained machines.
Remember to take along your owner’s manual, the tool kit that came
with your ATV, and any other items (such as tire repair supplies and
additional tools) that might help you solve a problem on your own.
If something goes wrong during a ride, the first thing to do is stop as
soon as you safely can. Do not continue riding if you have a flat tire, or
you hear an unusual noise, or your ATV just doesn’t feel right. If you
continue riding, you could cause more damage and endanger your own
safety.
After stopping, take time to assess the situation. Carefully inspect your
ATV to identify the problem, then consider your options before you
decide what to do.
If a problem is relatively minor and you have the tools, supplies, and
skills to make a permanent repair, you may be able to fix it on the trail
and continue riding. Or, you may be able to make a temporary repair
that allows you to slowly ride back to your base where you can make a
permanent repair or get help.
When a problem is more serious−or you don’t have the tools, supplies,
experience, or time to deal with it−you need to choose the safest way to
get yourself and your ATV back to base. For example, if you are close
enough, you (or you and another person) might be able to push it back.

156 Taking Care of the Unexpected

08/08/07 20:16:58 31HN6680 0166 

Taking Care of the Unexpected
Should you ever have a problem while riding, please follow these
guidelines:
Always put personal safety first.
Take time to assess the situation and your options before deciding
what to do.
If the problem is relatively minor and you have the tools, supplies,
and skills to make a temporary repair, be sure to have permanent
repairs made as soon as possible.
Do not continue riding if you are hurt or your ATV is not in safe
riding condition.
Additional recommendations for specific problems follow.

Taking Care of the Unexpected

157

08/08/07 20:17:03 31HN6680 0167 

If Your Engine Quits or Won’t Start
Proper operation and maintenance can prevent starting and engine
performance problems. In many cases, the cause of the problem may be
a simple operational oversight.
If you have a problem starting the engine−or experience poor engine
performance−the following information may help you. If you can’t
correct the problem, see your Honda dealer.
If your ATV won’t start, listen as you press the start button. If you don’t
hear the starter motor turning, refer to the Starter motor doesn’t operate
symptom. If you can hear the starter motor working normally, refer to
the Starter motor works, but the engine won’t start symptom.

158 Taking Care of the Unexpected

08/08/07 20:17:22 31HN6680 0168 

If Your Engine Quits or Won’t Start
SYMPTOM: Starter motor doesn’t operate.
POSSIBLE CAUSE
WHAT TO DO
ignition switch OFF
Turn the ignition switch ON.
transmission not in
Shift into neutral.
neutral
Replace with a new fuse of the
blown fuse
same rating (page 165 ).
battery lead loose
Tighten the battery lead.
low (or dead) battery
Charge the battery (page140 ).
If charging doesn’t help, see your
Honda dealer.
faulty starter motor
If all possible causes are negative,
the starter motor may be faulty. See
your Honda dealer.
SYMPTOM: Starter motor works, but the engine won’t
start.
POSSIBLE CAUSE
WHAT TO DO
engine stop switch
Turn the engine stop switch to RUN.
OFF
out of fuel
Fill the fuel tank.
See F looded Engine (page 50 ).
flooded engine
Install the spark plug cap securely. If
loose or
the engine still won’t start, see your
unconnected spark
Honda dealer.
plug cap
loose battery cables
Tighten the battery terminal bolts.
weak battery
Charge the battery (page 140 ). If
charging doesn’t help, see your
Honda dealer.

Taking Care of the Unexpected

159

08/08/07 20:17:35 31HN6680 0169 

If Your Engine Quits or Won’t Start
SYMPTOM: Engine starts, but runs poorly.
POSSIBLE CAUSE
WHAT TO DO
idles roughly, too
Check engine idle adjustment
fast, stalls
(page 111 ). If the problem persists,
see your Honda dealer.
poor engine
Ask your Honda dealer to modify the
performance at
carburetion with a high altitude jet.
altitudes above
Refer to High Altitude Carburetor
Adjustment, page 179 .
3,000 feet.
runs erratically,
See your Honda dealer.
misfires
blubbers (rich fuel
See your Honda dealer.
mixture)
sooty exhaust (rich
See your Honda dealer.
fuel mixture)
detonates or pings
If applicable, switch to the
under load
recommended octane gasoline
(page 87 ) or change your brand of
gasoline. If the problem persists, see
your Honda dealer.
afterfires (backfires)
See your Honda dealer.
pre-ignition (runs on
See your Honda dealer.
after ignition
switched OFF)

160 Taking Care of the Unexpected

08/08/07 20:17:43 31HN6680 0170 

If You Have a Flat Tire
How you handle a flat tire on the trail depends on how serious the tire
damage is, and what tools and supplies you have with you.
If you have a slow leak or a minor puncture, use the plug method to
make a temporary repair. (The plug method is applied from the outside
of the tire and is the same as that for conventional tubeless tires.)
A plug-type repair kit, available at most auto parts stores or service
stations, provides a plug, an installation tool, tire cement, and an
instruction sheet. Follow the instructions provided with the repair kit to
make a temporary repair.
As soon as possible, have the tire permanently repaired by your Honda
dealer. Any tire that cannot be repaired should be replaced.
Whenever the ATV is to be operated far from service facilities or
available transportation, we recommend that you carry a tire pump and a
repair kit with the vehicle.
If the leak is more serious, or a temporary repair doesn’t hold, the tire
must be replaced. The tire will also need to be replaced if it is damaged
(page 131). Replacing a tire involves removing and re-installing the
wheel (page 163 ).
If you are unable to repair a flat tire on the trail, you will need to send
for help. We strongly recommend that you do not try to ride with a flat
tire. The ATV will be hard to handle, and if the tire comes off the rim, it
may lock up the wheel and cause you to crash.

Taking Care of the Unexpected

161

08/08/07 20:17:46 31HN6680 0171 

If You Have a Flat Tire
Riding your ATV with a temporary tire repair can
be risky.
If the temporary repair fails, you can crash and
be seriously injured or killed. If you must ride
with a temporary tire repair, ride slowly and
carefully until the tire is permanently repaired or
replaced.

162 Taking Care of the Unexpected

08/08/07 20:17:56 31HN6680 0172 

If You Have a Flat Tire
Emergency Wheel Removal/Installation
Refer to Saf ety Precautions on page 75 .
(1)

(2)
(1)
(1) wheel nuts

(2) wheel rim

Removal
1. Park your ATV on a firm, level surface.
2. Loosen − but do not remove − the wheel nuts ( 1 ).
3. Raise the front (or rear) wheels off the ground and place a support
block under the vehicle.
4. Remove the wheel nuts.
5. Remove the wheel.
Avoid getting grease, oil, or dirt on the disc or pad surfaces when
removing and installing each wheel. Any contamination can cause
poor brake performance or rapid pad wear after reassembly.

Taking Care of the Unexpected

163

08/08/07 20:18:02 31HN6680 0173 

If You Have a Flat Tire
Installation
1. Position the wheel.
2. Position the wheel nuts so that the tapered sides face the wheel
rim ( 2 ).
3. Hand-tighten the wheel nuts on the wheel, then lower the ATV to the
ground before tightening the nuts in a crisscross (rather than circular)
pattern to the specified torque:
47 lbf·ft (64 N·m , 6.5 kgf·m)
If a torque wrench was not used for installation, see your Honda dealer
as soon as possible to verify proper assembly. Improper assembly may
lead to loss of braking capability.

164 Taking Care of the Unexpected

08/08/07 20:18:10 31HN6680 0174 

If a Fuse Blows
All of the electrical circuits on your ATV have a fuse to protect them
from damage caused by excess current flow (short circuit or overload).
If something electrical on your ATV stops working, the first thing you
should check for is a blown fuse ( 1 ).
Check the fuse before looking elsewhere for another possible cause of
the problem. Replace a blown fuse and check component operation.

(1)

(1) blown fuse
The fuse is located in the battery compartment.
A spare fuse is located in the owner’s manual storage area, which is
located on the underside of the seat (page 85 ).
Recommended Fuse
main fuse

15 A

Taking Care of the Unexpected

165

08/08/07 20:18:20 31HN6680 0175 

If a Fuse Blows
Main Fuse Access
UNDER SEAT
(2)

(3)
(2) fuse holder assembly
(3) fuse holder
1. To prevent an accidental short circuit, turn the ignition switch OFF
( ) before checking or replacing the fuse.
2. To access the fuse, remove the seat (page 86 ).
3. Remove the fuse holder assembly ( 2 ).
4. Pull the old fuse out of the fuse holder ( 3 ).
If it is blown, install the spare main fuse.
If you do not have a replacement fuse with the proper rating for the
circuit, install one with a lower rating.

Replacing a f use with one that has a higher rating greatly increases
the chance of damage to the electrical system.
5. Install the fuse holder assembly and seat.

166 Taking Care of the Unexpected

08/08/07 20:18:25 31HN6680 0176 

If You Crash
Personal safety is your first priority after a crash. If you or anyone else
has been injured, take time to assess the severity of the injuries and
whether it is safe to continue riding. If you cannot ride safely, send
someone for help. Do not ride if you will risk further injury.
If you decide you are capable of riding safely, carefully inspect your
ATV for damage and determine if it is safe to ride. Check the tightness
of critical nuts and bolts securing such parts as the handlebar, control
levers, brakes, and wheels.
If there is minor damage, or you are unsure about possible damage but
decide to try riding the ATV back to your base, ride slowly and
cautiously.
Sometimes, crash damage is hidden or not immediately apparent. When
you get home, thoroughly check your ATV and correct any problems
you find. Also, be sure to have your Honda dealer check the frame and
suspension after any serious crash.

Taking Care of the Unexpected

167

08/08/07 20:18:30 31HN6680 0177 

If You Lose Your Key
Be sure to record your key number ( 1 ) in the Quick Reference section
at the rear of the manual. You’ll need this number to have a duplicate
key made.
If you lose your key and aren’t carrying a duplicate, either get your
spare or have one made. If you don’t know your key number, call the
dealer where you purchased your Honda ATV. They may have it listed
in their records. If they don’t, transport your ATV to them or the nearest
Honda dealer. The dealer will probably have to remove the ignition
switch assembly to find the key number so they can make a key for you.

(1)

(1) key number

168 Taking Care of the Unexpected

08/08/07 20:18:34 31HN6680 0178 

If the Battery Is Low (or Dead)
Jump starting is not recommended, especially if you use an automobile
battery. The greater amperage of an automobile battery when the car
engine is running can damage your ATV’s electrical system.
Bump starting is also not recommended.
If you can’t charge the battery or it appears unable to hold a charge,
contact your Honda dealer.

Taking Care of the Unexpected

169

08/08/07 20:18:39 31HN6680 0179 

If a Component Fails
The levers or pedal, control cables, and other components can be
damaged as you ride in dense brush or over rocky terrain. Making a
trailside repair depends on how serious the damage is and what tools and
supplies you have with you.
If any component of the brake system is damaged, you may be able to
ride carefully back to your base using the other brake components for
slowing or stopping.
If you damage a throttle cable or other critical component, your ATV
may be unsafe to ride. Carefully assess the damage and make any
repairs that you can. But if there is any doubt, it’s best to be
conservative and safe.

170 Taking Care of the Unexpected

08/08/07 20:18:43 31HN6680 0180 

Technical Information
This section contains dimensions, capacities, and other technical data,
plus information on government requirements and how to break-in your
ATV.
Vehicle Identification .......................................................................... 172
Specifications ...................................................................................... 174
Break-in Guidelines ............................................................................ 178
High Altitude Carburetor Adjustment ................................................. 179
Emission Control Systems................................................................... 180
Oxygenated Fuels ................................................................................ 185

Technical Information

171

08/08/07 20:18:50 31HN6680 0181 

Vehicle Identification
Serial Numbers
The VIN, engine serial number, and key number may be required when
ordering replacement parts. You may record these numbers in the Quick
Reference section at the rear of this manual.
The VIN ( 1 ) is stamped on the front of the frame.
FRONT
(1)

(1) VIN
The engine number ( 2 ) is stamped on the crankcase.
RIGHT SIDE

(2)

(2) engine number

172 Technical Information

08/08/07 20:18:55 31HN6680 0182 

Vehicle Identification
Color Label & Code
The color label ( 1 ) is attached to the frame under the seat. Remove the
seat (page 86 ) to check the label.
The color code is helpful when ordering replacement parts. You may
record the color and code in the Quick Reference section at the rear of
this manual.
UNDER SEAT
(1)

(1) color label

Technical Information

173

08/08/07 20:19:09 31HN6680 0183 

Specifications
Dimensions
overall length
overall width
overall height
wheelbase
ground clearance
Fuel & Lubricants
fuel
recommendation
fuel tank capacity
fuel tank reserve
engine oil capacity

engine oil
recommendation

174 Technical Information

68.5 in (1,739 mm)
41.8 in (1,062 mm)
42.6 in (1,082 mm)
44.3 in (1,124 mm)
5.7 in (146 mm)

unleaded gasoline, pump octane
number of 86 or higher
2.51 US gal (9.5 )
including reserve
0.69 US gal (2.6 )
after disassembly:
2.0 US qt (1.9 )
after draining:
1.7 US qt (1.6 )
API Service Classification SG or
higher except oils labeled as energy
conserving on the circular API
service label, SAE 10W-30, JASO T
903 standard MA,
Pro Honda GN4 4-stroke oil (USA &
Canada) or Honda 4-stroke oil
(Canada only), or an equivalent
motorcycle oil

08/08/07 20:19:32 31HN6680 0184 

Specifications
Capacities
passenger capacity
maximum weight
capacity
Engine Specifications
displacement
bore & stroke
compression ratio
spark plug
(standard)
spark plug
(cold climate)
spark plug gap
valve clearance
(cold)
idle speed
Power Transmission
primary reduction
final reduction
1st
2nd
gear ratio
3rd
4th
5th
reverse
final drive

operator only
243 lbs (110 kg)
rider, all cargo and accessories

14.0 cu-in (229 cm )
2.70 × 2.45 in (68.5 × 62.2 mm)
9.2 : 1
DPR8EA-9 (NGK)
or
X24EPR-U9 (DENSO)
DPR7EA-9 (NGK)
or
X22EPR-U9 (DENSO)
0.031−0.035 in (0.80−0.90 mm)
0.005 in (0.13 mm)
1,400 ± 100 rpm

3.086
3.692
2.846
1.933
1.444
1.130
0.913
4.769
shaft

Technical Information

175

08/08/07 20:19:47 31HN6680 0185 

Specifications
Chassis & Suspension
caster
trail
tire size, front
tire size, rear
tire pressure,
front & rear (cold)

front
rear

9.0°
1.6 in (40 mm)
AT22 × 7-10 ★★
DUNLOP KT171
AT22 × 10-9 ★
DUNLOP KT175
4.4 psi (30.0 kPa)
2.9 psi (20.0 kPa)

Electrical
battery
generator

12 V−8 Ah
0.123 kW/5,000 rpm

Lights
headlight (Low/High)
brake/tail light
neutral indicator
reverse indicator

12 V 39/39 W
LED
12 V−3.0 W
12 V−3.4 W

176 Technical Information

08/08/07 20:19:55 31HN6680 0186 

Specifications
Fuse
main
Torque Specification
engine oil drain bolt
rear final gear case oil
drain bolt
wheel nuts

15 A

18 lbf·ft (25 N·m , 2.5 kgf·m)
9 lbf·ft (12 N·m , 1.2 kgf·m)
47 lbf·ft (64 N·m , 6.5 kgf·m)

Technical Information

177

08/08/07 20:19:58 31HN6680 0187 

Break-in Guidelines
Help assure your ATV’s future reliability and performance by paying
extra attention to how you ride during the first operating day or 15 miles
(25 km).
During this period, avoid full-throttle starts, rapid acceleration, and
constant rpm operation.

178 Technical Information

08/08/07 20:20:04 31HN6680 0188 

High Altitude Carburetor Adjustment
At high altitude, the standard carburetor air-fuel mixture will be too rich.
Performance will decrease, and fuel consumption will increase. A very
rich mixture will also foul the spark plug and cause hard starting.
Operation at an altitude that differs from that at which this engine was
certified, for extended periods of time, may increase emissions.
High altitude performance can be improved by specific modifications to
the carburetor. If you always operate your engine at altitudes above
6,500 feet (2,000 meters), have your servicing dealer perform this
carburetor modification. This engine, when operated at high altitude
with the carburetor modifications for high altitude use, will meet each
emission standard throughout its useful life.
Even with carburetor modification, engine horsepower will decrease
about 3.5% for each 1,000-foot (300-meter) increase in altitude. The
effect of altitude on horsepower will be greater than this if no carburetor
modification is made.

When the carburetor has been modif ied f or high altitude operation, the
air-f uel mixture will be too lean f or low altitude use. Operation at
altitudes below 5,000 f eet (1,500 meters) with a modif ied carburetor
may cause the engine to overheat and result in serious engine damage.
For use at low altitudes, have your servicing dealer return the
carburetor to original f actory specif ications.

Technical Information

179

08/08/07 20:20:11 31HN6680 0189 

Emission Control Systems
Exhaust Emission Requirements
The U.S. Environmental Protection Agency (EPA), the California Air
Resources Board (CARB), and Environment Canada (EC) require that
your ATV comply with applicable exhaust emissions standards during
its useful life, when operated and maintained according to the
instructions provided.
The Vehicle Emission Control Information Label ( 1 ) is attached on the
right side of the frame below the front fender.
For Canada Only
The Vehicle Emission Control Information Label ( 2 ) is attached on the
left side of the frame below the front fender.
FRONT

(2)

(1)

(1) vehicle emission control information label
(2) vehicle emission control information label (Canada only)

180 Technical Information

08/08/07 20:20:17 31HN6680 0190 

Emission Control Systems
Source of Exhaust Emissions
The combustion process produces carbon monoxide (CO), oxides of
nitrogen (NOx) and hydrocarbons (HC). Control of hydrocarbons and
oxides of nitrogen is very important because, under certain conditions,
they react to form photochemical smog when subjected to sunlight.
Carbon monoxide does not react in the same way, but it is toxic.
Honda Motor Co., Ltd. utilizes various systems to reduce carbon
monoxide, oxides of nitrogen and hydrocarbons.
Exhaust Emission Control System
The exhaust emission control system is composed of appropriate
carburetor settings. No adjustments should be made except for an idle
speed adjustment with the throttle stop screw or carburetor adjustment
for high altitude operation.
The exhaust emission control system is separate from the crankcase
emission control system.
Crankcase Emission Control System
The engine is equipped with a closed crankcase system to prevent
discharging crankcase emissions into the atmosphere. Blow-by gas is
returned to the combustion chamber through the air cleaner and the
carburetor.

Technical Information

181

08/08/07 20:20:23 31HN6680 0191 

Emission Control Systems
Problems That May Affect ATV Exhaust Emissions
If you are aware of any of the following symptoms, have the vehicle
inspected and repaired by your Honda ATV dealer.
Symptoms:
1. Hard starting or stalling after starting
2. Rough idle
3. Misfiring or backfiring during acceleration
4. After-burning (backfiring)
5. Poor performance (driveability) and poor fuel economy
Federal regulations prohibit removing or disabling a device or element
of design that may affect your engine’s emission performance unless
your ATV will be used exclusively in competition. If you modify your
engine for use in sanctioned competition events, you must deface or
destroy the emission control information label.

182 Technical Information

08/08/07 20:20:29 31HN6680 0192 

Emission Control Systems
Noise Emission Control System
TAMPERING WITH THE NOISE CONTROL SYSTEM IS
PROHIBITED:
State laws prohibit, or Canadian provincial laws may prohibit, the
following acts or the causing thereof: ( 1 ) The removal or rendering
inoperative by any person, other than for purposes of maintenance,
repair or replacement, of any device or element of design incorporated
into any new vehicle for the purpose of noise control prior to its sale or
delivery to the ultimate purchaser or while it is in use; or ( 2 ) the use of
the vehicle after such device or element of design has been removed or
rendered inoperative by any person.
AMONG THOSE ACTS PRESUMED TO CONSTITUTE
TAMPERING ARE THE FOLLOWING ACTS:
1. Removal of, or puncturing the muffler, baffles, header pipes or any
other component which conducts exhaust gases.
2. Removal of, or puncturing of any part of the intake system.
3. Lack of proper maintenance.
4. Replacing any moving parts of the vehicle, or parts of the exhaust or
intake system, with parts other than those specified by the
manufacturer.

Technical Information

183

08/08/07 20:20:33 31HN6680 0193 

Emission Control Systems
Fuel Permeation Emission Control System
This vehicle complies with the Fuel Permeation Emission Control
regulations of the U.S. Environmental Protection Agency (EPA), the
California Air Resources Board (CARB), and Environment Canada
(EC).
The fuel tank, fuel hoses, and fuel vapor charge hoses used on this
vehicle incorporate fuel permeation control technologies.
Tampering with the fuel tank, fuel hoses, or fuel vapor charge hoses to
reduce or defeat the effectiveness of the fuel permeation technologies is
prohibited by federal regulations.

184 Technical Information

08/08/07 20:20:40 31HN6680 0194 

Oxygenated Fuels
Some conventional gasolines are being blended with alcohol or an ether
compound. These gasolines are collectively referred to as oxygenated
fuels. To meet clean air standards, some areas of the United States and
Canada use oxygenated fuels to help reduce emissions.
If you use an oxygenated fuel, be sure it is unleaded and meets the
minimum octane rating requirement.
Before using an oxygenated fuel, try to confirm the fuel’s contents.
Some states/provinces require this information to be posted on the pump.
The following are the EPA-approved percentages of oxygenates:
ETHANOL (ethyl or grain alcohol) 10% by volume
You may use gasoline containing up to 10% ethanol by volume.
Gasoline containing ethanol may be marketed under the name
‘‘Gasohol’’.
MTBE (Methyl Tertiary Butyl Ether) 15% by Volume
You may use gasoline containing up to 15% MTBE by volume.
METHANOL (methyl or wood alcohol) 5% by Volume
You may use gasoline containing methanol containing up to 5%
methanol by volume as long as it also contains cosolvents and corrosion
inhibitors to protect the fuel system. Gasoline containing more than 5%
methanol by volume may cause starting and/or performance problems. It
may also damage metal, rubber, and plastic parts of your fuel system.

Technical Information

185

08/08/07 20:20:44 31HN6680 0195 

Oxygenated Fuels
If you notice any undesirable operating symptoms, try another service
station or switch to another brand of gasoline.
Fuel system damage or performance problems resulting from the use of
an oxygenated fuel containing more than the percentages of oxygenates
mentioned above are not covered under warranty.
Oxygenated fuels can damage paint and plastic. Be careful not to spill
fuel when filling the fuel tank. Wipe up any spills immediately.

Oxygenated f uels can damage paint and plastic. Damage caused by
spilled f uel is not covered by warranty.

186 Technical Information

08/08/07 20:20:48 31HN6680 0196 

Consumer Information
This section contains information on your warranty and how to get an
official Honda service manual.
Authorized Manuals ............................................................................ 188
Warranty Coverage ............................................................................. 191
Warranty Service................................................................................. 192
Contacting Honda ............................................................................... 193
Your Honda Dealer ............................................................................. 194
The Honda Rider’s Club (USA only).................................................. 195

Consumer Information

187

08/08/07 20:20:55 31HN6680 0197 

Authorized Manuals
The Service Manual used by your authorized Honda dealer is
available from Helm, Inc. (USA only, Canada: See your Honda dealer
to order authorized manuals.)
Also available but not necessary to service your model is the Honda
Common Service Manual which explains theory of operation and
basic service information for various systems common to all Honda
motorcycles, motor scooters and ATVs.
These Honda manuals are written for the professional technician, but
most mechanically capable owners should find them easy to use if
they have the proper tools and observe proper safety standards.
Special Honda tools are necessary for some procedures.
Publication Item No.

61HN653
61CM002
31HN6680
*

Price Each*

Description

2009 TRX250X Service Manual
Common Service Manual
2009 TRX250X Owner’s Manual

$40.00
$48.00
$16.00

Prices are subject to change without notice and without incurring obligation.

188 Consumer Information

08/08/07 20:21:04 31HN6680 0198 

Order On-Line: www.helminc.com
Order Toll Free: 1-888-CYCLE93 (1-888-292-5393)
(NOTE: For Credit Card Orders Only)

Monday − Friday 8:00 AM − 6:00 PM EST
OR
By completing this form you can order the materials desired. You can
pay by check or money order, or charge to your credit card. Mail to
Helm, Inc. at the address shown on the back of this order form (USA
only).
Canada: See your Honda dealer to order authorized manuals.
Publication

Item Description

Qty.

Price Each*

Item No.

Total
Price

Sub Total
*

Prices are subject to change without notice and

Purchaser’s Sales Tax

without incurring obligation.

Mich. add 6 %

Orders are mailed within 10 days. Please allow

Calif. add 7.25 %

adequate time for delivery.

Handling Charge

$3.75

Grand Total

Consumer Information

189

08/08/07 20:21:18 31HN6680 0199 

NOTE: Dealers and Companies please provide dealer or company name, and also the name of the person to
whose attention the shipment should be sent.

S
H
I
P
T
O

Customer Name
Attention
Street address/P. O. BOX

Apartment Number

City

State

Daytime Telephone Number (

Zip Code

)

Check or money order enclosed payable to Helm Inc. U. S. funds only. Do not send cash.

P
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M
E
N
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Check here if your billing address is different from the shipping address shown above.
VISA

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Discover

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These Publications cannot be returned for credit without receiving advance authorization within 14 days of delivery. For
returns, a restocking fee may be applied against the original order.

HELM

P. O. BOX 07280, DETROIT, MICHIGAN 48207

190 Consumer Information

08/08/07 20:21:24 31HN6680 0200 

Warranty Coverage
Your new Honda is covered by these warranties:
TRX Limited Warranty
Emission Control System Warranty
There are responsibilities, restrictions, and exclusions which apply to
these warranties. Please read the Warranties Booklet given to you by
your Honda dealer at the time of purchase. Be sure to keep your Honda
owner’s card with your Warranties Booklet (USA only).
It is important to realize that your warranty applies to defects in material
or workmanship of your Honda. Your warranty coverage does not apply
to normal wear or deterioration associated with using the ATV.
Your warranty coverage will not be voided if you choose to perform
your own maintenance. However, you should have the proper tools and
service information, and be mechanically qualified. Failures that occur
due directly to improper maintenance are not covered.
Almost all of your warranty coverage can be extended through the
Honda Protection Plan (USA only). For more information, see your
Honda dealer.

Consumer Information

191

08/08/07 20:21:29 31HN6680 0201 

Warranty Service
Please remember that recommended maintenance interval servicing is
not included in your warranty coverage. Additionally, your warranty
does not apply to the normal wear of items (such as brakes, tires, etc.).
If you believe you have a problem with your ATV, call the service
department of your Honda dealer. Make an appointment for an
inspection and diagnosis. Remember, as the owner of the ATV, you will
be asked to authorize that inspection. Your dealer will give you the
results of the inspection. If the problem is covered under warranty, your
dealer will perform the warranty repairs for you.
If you have questions about warranty coverage or the nature of the
repair, it is best to talk to the Service Manager of your Honda dealer.
Sometimes, in spite of the best intentions of all concerned, a
misunderstanding may occur. If you aren’t satisfied with your dealer’s
handling of the situation, we suggest you discuss your problem with the
appropriate member of the dealership’s management team. If the
problem has already been reviewed with the Service Manager, Parts
Manager, Sales Manager, etc., contact the Owner of the dealership or
their designated representative.

192 Consumer Information

08/08/07 20:21:36 31HN6680 0202 

Contacting Honda
Your owner’s manual was written to cover most of the questions you
might ask about your Honda. Any questions not answered in the owner’s
manual can be answered by your Honda dealer. If your dealer doesn’t
have the answer right away, they will get it for you.
If you have a difference of opinion with your dealer, please remember
that each dealership is independently owned and operated. That’s why
it’s important to work to resolve any differences at the dealership level.
If you wish to comment on your experiences with your Honda or with
your dealer, please send your comments to the following address (USA
only):
Motorcycle Division, American Honda Motor Co., Inc., P.O. Box 2200,
Torrance, CA 90509-2200, mailstop: 100-4C-7B, telephone: (866) 7841870.
Canada: Refer to the Warranties Booklet that was supplied with your
vehicle.
Please include the following information in your letter:
name, address, and telephone number
product model, year, and VIN
date of purchase
dealer name and address
We will likely ask your Honda dealer to respond, or possibly
acknowledge your comments directly.

Consumer Information

193

08/08/07 20:21:42 31HN6680 0203 

Your Honda Dealer
Once you purchase your new Honda, get familiar with the organization
of your Honda dealer so you can utilize the full range of services
available.
The service department is there to perform regular maintenance and
unexpected repairs. It has the latest available service information from
Honda. The service department will also handle warranty inspections
and repairs.
The parts department offers Honda Genuine Parts, Pro Honda products,
Honda Genuine Accessories (USA only), and Honda accessories and
products (Canada only). The same quality that went into your Honda can
be found in Honda Genuine replacement parts. You’ll also find
comparable quality in the accessories and products available from the
parts department.
The sales department offers the Honda Protection Plan to extend almost
all of your warranty coverage (USA only).
Your Honda dealer can inform you about competition and other riding
events in your area. You’ll also find that your dealer is a source of
information about safety training available in your local area and the
Honda Rider’s Club of America (USA only).
We’re sure you’ll be as pleased with the service your Honda dealer
continues to provide after the sale as you are with the quality and
dependability of your Honda.

194 Consumer Information

08/08/07 20:21:45 31HN6680 0204 

The Honda Rider’s Club (USA only)
You may be eligible for a Honda Rider’s Club of America (HRCA)
membership with the purchase of your new Honda. You can log on to
the HRCA Clubhouse website for details at www.hrca.honda.com.

Consumer Information

195

08/08/07 20:21:51 31HN6680 0205 

Table of Contents
The following presents the contents of each section of your owner’s
manual.
ATV SAFETY ....................................................................................... 1
Important Safety Information ................................................................. 2
Safety Labels........................................................................................... 5
INDICATORS & CONTROLS............................................................ 9
Operation Component Locations .......................................................... 11
Indicators............................................................................................... 14
Reverse and Neutral Indicators ..........................................................14
Controls & Features .............................................................................. 15
Fuel Valve ......................................................................................... 15
Choke Knob ...................................................................................... 16
Ignition Switch .................................................................................. 17
Start Button ....................................................................................... 18
Engine Stop Switch ........................................................................... 18
Headlight Switch ............................................................................... 19
Headlight Dimmer Switch ................................................................. 19
Throttle Lever ................................................................................... 20
Clutch Lever/Parking Brake Lever ................................................... 20
Reverse Assist Lever ......................................................................... 21
Front Brake Lever ............................................................................. 22
Rear Brake Pedal ............................................................................... 22
Parking Brake .................................................................................... 23
Flag Pole Bracket .............................................................................. 24

196 Table of Contents

08/08/07 20:21:55 31HN6680 0206 

Table of Contents
BEFORE RIDING .............................................................................. 25
Are You Ready to Ride ? ...................................................................... 26
Protective Apparel............................................................................. 26
Rider Training ................................................................................... 28
Age Recommendation ....................................................................... 29
No Passengers ................................................................................... 29
No Alcohol or Drugs ......................................................................... 30
Is Your ATV Ready to Ride ? ............................................................... 31
Pre-ride Inspection ............................................................................ 31
Load Limits & Guidelines ..................................................................... 34
Loading ............................................................................................. 34
Load Limits ....................................................................................... 35
Loading Guidelines ........................................................................... 36
Accessories & Modifications ................................................................ 37
Accessories........................................................................................ 37
Modifications .................................................................................... 38

Table of Contents

197

08/08/07 20:21:58 31HN6680 0207 

Table of Contents
BASIC OPERATION & RIDING ..................................................... 39
Safe Riding Precautions ........................................................................ 41
Off-road Use Only ............................................................................ 41
Keep Hands and Feet on Controls ..................................................... 42
Control Speed .................................................................................... 43
Use care on Unfamiliar or Rough Terrain......................................... 44
Do Not Perform Stunts...................................................................... 45
Starting & Stopping the Engine ............................................................ 46
Preparation ........................................................................................ 46
Starting Procedure ............................................................................. 47
Flooded Engine ................................................................................. 50
How to Stop the Engine .................................................................... 50
Shifting Gears ....................................................................................... 51
Riding in Reverse .................................................................................. 53
Braking .................................................................................................. 56
Riding Your ATV ................................................................................. 58
Making Turns .................................................................................... 58
Skidding or Sliding ........................................................................... 60
Riding Up Hills ................................................................................. 61
Riding Down Hills ............................................................................ 65
Crossing or Turning on Hills or Slopes ............................................. 66
Riding Over Obstacles ...................................................................... 68
Riding Through Water ...................................................................... 69
Parking .................................................................................................. 70

198 Table of Contents

08/08/07 20:22:06 31HN6680 0208 

Table of Contents
SERVICING YOUR HONDA............................................................ 71
Bef ore You Service Your Honda
The Importance of Maintenance ........................................................... 73
Maintenance Safety ............................................................................... 74
Important Safety Precautions ............................................................ 75
Maintenance Schedule .......................................................................... 76
Maintenance Record.............................................................................. 80
Service Preparations
Maintenance Component Locations ...................................................... 81
Tool Kit ................................................................................................. 84
Owner’s Manual Storage....................................................................... 85
Seat Removal ........................................................................................ 86
Service Procedures
Fluids & Filters
Fuel ....................................................................................................... 87
Engine oil .............................................................................................. 90
Gear Case Oil ........................................................................................ 96
Air Cleaner ............................................................................................ 98
Engine
Throttle ................................................................................................ 103
Carburetor Choke Cable & Knob ........................................................ 105
Clutch System ..................................................................................... 106
Reverse Lock System .......................................................................... 110
Engine Idle Speed ............................................................................... 111
Spark Plug ........................................................................................... 112
Valves.................................................................................................. 115
Spark Arrester ..................................................................................... 116

(cont’d)
Table of Contents

199

08/08/07 20:22:13 31HN6680 0209 

Table of Contents
Chassis
Brakes.................................................................................................. 118
Tires .................................................................................................... 129
Engine Guard & Skid Plates................................................................ 135
Electrical
Battery ................................................................................................. 136
Appearance Care ................................................................................. 141
TIPS .................................................................................................... 145
Preparing for a Ride ............................................................................ 146
What to Take to The Riding Area ................................................... 146
What to Take on The Trail .............................................................. 147
Transporting Your Honda ................................................................... 148
Storing Your Honda ............................................................................ 150
Preparation for Storage .................................................................. 151
Removal from Storage ................................................................... 153
You & the Environment ...................................................................... 154
TAKING CARE OF THE UNEXPECTED .................................... 155
General Guidelines .............................................................................. 156
If Your Engine Quits or Won’t Start ................................................... 158
If You Have a Flat Tire ...................................................................... 161
If a Fuse Blows ................................................................................... 165
If You Crash........................................................................................ 167
If You Lose Your Key ........................................................................ 168
If the Battery Is Low (or Dead)........................................................... 169
If a Component Fails ........................................................................... 170

200 Table of Contents

08/08/07 20:22:17 31HN6680 0210 

Table of Contents
TECHNICAL INFORMATION ...................................................... 171
Vehicle Identification .......................................................................... 172
Specifications ...................................................................................... 174
Break-in Guidelines ............................................................................ 178
High Altitude Carburetor Adjustment ................................................. 179
Emission Control Systems................................................................... 180
Oxygenated Fuels ................................................................................ 185
CONSUMER INFORMATION ....................................................... 187
Authorized Manuals ............................................................................ 188
Warranty Coverage ............................................................................. 191
Warranty Service................................................................................. 192
Contacting Honda ............................................................................... 193
Your Honda Dealer ............................................................................. 194
The Honda Rider’s Club (USA only).................................................. 195
TABLE OF CONTENTS .................................................................. 196
INDEX ................................................................................................ 202
QUICK REFERENCE

Table of Contents

201

08/08/07 20:22:22 31HN6680 0211 

Index
A
accessories ............................................................................................. 37
age recommendation ............................................................................. 29
air cleaner,
filter ................................................................................................... 98
housing drain tube ........................................................................... 102
air pressure,
gauge ................................................................................................. 84
tire ................................................................................................... 130
altitude, high........................................................................................ 179
American Honda, contacting ............................................................... 193
apparel, protective ................................................................................. 26
appearance care ................................................................................... 141
authorized manuals.............................................................................. 188

B
Battery ................................................................................................. 136
Brakes,
cables............................................................................................... 126
draining water from......................................................................... 128
fluid ................................................................................................. 118
front brake lever ................................................................................ 22
front brake pads .............................................................................. 121
parking .............................................................................................. 70

202 Index

08/08/07 20:22:26 31HN6680 0212 

Index
rear brake pedal ................................................................................. 22
rear brake pedal freeplay ................................................................. 122
shoe lining clearance ....................................................................... 124
shoe wear......................................................................................... 124
braking ...................................................................................................56
break-in guidelines .............................................................................. 178

C
capacity, fuel ......................................................................................... 88
carburetor, altitude adjustment ............................................................ 179
care, appearance .................................................................................. 141
choke,
cable ................................................................................................ 105
knob................................................................................................... 47
cleaning, appearance care.................................................................... 141
climbing hills ......................................................................................... 61
clutch system ....................................................................................... 106
color label............................................................................................ 173
component fails ................................................................................... 170
consumer information ......................................................................... 187
crash, if you......................................................................................... 167
crossing or turning on hills or slops ...................................................... 66
customer service .................................................................................. 193

Index

203

08/08/07 20:22:30 31HN6680 0213 

Index
D
dimmer switch, headlight ...................................................................... 19
dipstick .................................................................................................. 93

E
emission control systems ..................................................................... 180
engine
flooded .............................................................................................. 50
guard ............................................................................................... 135
idle speed......................................................................................... 111
number ............................................................................................ 172
oil ...................................................................................................... 90
pinging .............................................................................................. 87
starting ............................................................................................... 46
stop switch......................................................................................... 18
stopping ............................................................................................. 50
won’t start ....................................................................................... 158
environment ........................................................................................ 154
exhaust system
cleaning ........................................................................................... 116
purging ............................................................................................ 116

204 Index

08/08/07 20:22:34 31HN6680 0214 

Index
F
flag pole bracket.................................................................................... 24
flat tire ................................................................................................. 161
flooded engine....................................................................................... 50
fuel,
fill cap .............................................................................................. 88
high altitude fuel mixture adjustment.............................................. 179
oxygenated ...................................................................................... 185
recommendation ................................................................................ 87
refueling ............................................................................................ 88
reserve fuel supply ............................................................................ 15
tank capacity ..................................................................................... 88
valve .................................................................................................. 15
fuse ...................................................................................................... 165

Index

205

08/08/07 20:22:38 31HN6680 0215 

Index
G
gap, spark plug .................................................................................... 113
gasohol ................................................................................................ 185
gasoline ................................................................................................. 87
gear case oil ........................................................................................... 96
gear shifting .......................................................................................... 51

H
headlight dimmer switch ....................................................................... 19
headlight switch .................................................................................... 19
high altitude carburetor adjustment ..................................................... 179
hills,
crossing or turning on slops .............................................................. 66
riding down hills ............................................................................... 65
riding up hills .................................................................................... 61
stopping on hills ................................................................................ 63
Honda,
contacting ........................................................................................ 193
dealer ............................................................................................... 194
Rider’s Club .................................................................................... 195
Honda service manual ......................................................................... 188

206 Index

08/08/07 20:22:42 31HN6680 0216 

Index
I
identification, vehicle .......................................................................... 172
idle speed, engine ................................................................................ 111
ignition switch ....................................................................................... 17
indicators
neutral indicator ................................................................................ 14
reverse indicator ................................................................................ 14
inspection, pre-ride ................................................................................ 31

K
key,
lost ................................................................................................... 168
number ............................................................................................ 168
kit, tool .................................................................................................. 84

Index

207

08/08/07 20:22:46 31HN6680 0217 

Index
L
labels, safety ............................................................................................ 5
limit, weight .......................................................................................... 35
load limits .............................................................................................. 35
loading guidelines ................................................................................. 36
lubrication
engine oil ........................................................................................... 90
gear case oil ....................................................................................... 96

M
maintenance,
importance ......................................................................................... 73
component locations.......................................................................... 81
precautions ........................................................................................ 75
record ................................................................................................ 80
safety ................................................................................................. 74
schedule............................................................................................. 76
manual, service.....................................................................................188
maximum weight limit ...........................................................................35
modifications......................................................................................... 38

208 Index

08/08/07 20:22:51 31HN6680 0218 

Index
N
neutral indicator .................................................................................... 14
noise emission control system ............................................................. 183
numbers, serial .................................................................................... 172

O
obstacles, riding over ............................................................................ 68
oil,
engine ................................................................................................ 90
gear case ............................................................................................ 96
operating controls .................................................................................. 15
operation component locations.............................................................. 11
owner’s manual storage......................................................................... 85
oxygenated fuels ................................................................................. 185

Index

209

08/08/07 20:22:55 31HN6680 0219 

Index
P
parking .................................................................................................. 70
passenger, no carrying........................................................................... 29
pavement, no riding on............................................................................ 3
pinging, engine ...................................................................................... 87
plug, spark ........................................................................................... 112
pre-ride inspection ................................................................................. 31
problems, unexpected .......................................................................... 155
protective apparel .................................................................................. 26

R
removal, seat ......................................................................................... 86
reverse,
assist cable ....................................................................................... 110
assist lever ......................................................................................... 21
gear, shifting into .............................................................................. 51
indicator ............................................................................................ 14
riding in ............................................................................................. 53
rider training .......................................................................................... 28
Rider’s Club, Honda............................................................................ 195

210 Index

08/08/07 20:23:00 31HN6680 0220 

Index
riding,
basic operations ................................................................................. 39
clothing.............................................................................................. 26
precautions ........................................................................................ 41
preparing for ..................................................................................... 31
over obstacles .................................................................................... 68
safety ................................................................................................... 2
safety precautions.............................................................................. 41
through water .................................................................................... 69

S
safety,
important precautions ........................................................................ 75
labels ................................................................................................... 5
riding precautions .............................................................................. 41
schedule, maintenance........................................................................... 76
seat removal .......................................................................................... 86
serial numbers ..................................................................................... 172
service,
customer .......................................................................................... 193
manuals ........................................................................................... 188
warranty .......................................................................................... 192

(cont’d)
Index

211

08/08/07 20:23:04 31HN6680 0221 

Index
shifting gears ......................................................................................... 51
skid plates ............................................................................................ 135
skidding or sliding ................................................................................. 60
spark arrester ....................................................................................... 116
spark knock ........................................................................................... 87
spark plug ............................................................................................ 112
specifications....................................................................................... 174
stalling on a hill ..................................................................................... 63
start button............................................................................................. 18
starting,
engine ................................................................................................ 46
troubleshooting................................................................................ 158
stop switch, engine ................................................................................ 18
stopping engine ..................................................................................... 50
storage,
ATV ................................................................................................ 150
battery.............................................................................................. 137
owner’s manual ................................................................................. 85
switch,
engine stop ........................................................................................ 18
headlight ............................................................................................ 19
headlight dimmer .............................................................................. 19
ignition .............................................................................................. 17

212 Index

08/08/07 20:23:08 31HN6680 0222 

Index
T
throttle,
lever........................................................................................... 20, 103
stop screw ........................................................................................ 111
tires,
air pressure ...................................................................................... 130
flat ................................................................................................... 161
replacing .......................................................................................... 134
repairing .......................................................................................... 133
specifications................................................................................... 134
tread conditions ............................................................................... 132
tool kit ................................................................................................... 84
training, rider ......................................................................................... 28
transporting your ATV ........................................................................ 148
trouble, unexpected ............................................................................. 155
troubleshooting, starting ...................................................................... 158
turning,
on level ground.................................................................................. 59
on hills or slopes................................................................................ 66

V
valve, fuel.............................................................................................. 15
valve clearance .................................................................................... 115
vehicle identification no. (VIN) .......................................................... 172

Index

213

08/08/07 20:23:12 31HN6680 0223 

Index
W
warning labels ......................................................................................... 5
warranty,
coverage .......................................................................................... 191
extended .......................................................................................... 191
service ............................................................................................. 192
washing your ATV .............................................................................. 142
water,
draining from brakes ....................................................................... 128
riding through.................................................................................... 69
weight limit ........................................................................................... 35
wheel removal ..................................................................................... 163

214 Index

08/08/07 20:23:14 31HN6680 0224 

Memo

215

08/08/27 13:25:50 31HN6680 0225 

216 Memo

08/08/27 13:25:52 31HN6680 0226 

Memo

217

08/08/27 13:25:54 31HN6680 0227 

218 Memo

08/08/27 13:25:56 31HN6680 0228 

Memo

219

08/08/27 13:26:03 31HN6680 0229 

Quick Reference
The following is a brief, but important collection of information you
need to know about your Honda. You’ll also find space to record
important notes.

How To Avoid Costly Repairs
The engine of your Honda can be the most expensive component to
repair. Proper maintenance, especially the use of the recommended
fluids and filters, prevents premature wear and damage.
Frequent causes of costly repairs are:
Engine oil –– insufficient quantity, improper oil.
Air cleaner –– dirty, leaking because of improper installation (poor
seal).
Record important information on the following page:

Quick Reference

08/08/27 13:26:07 31HN6680 0230 

Quick Reference
Engine No.
VIN
Ignition Key No.
Color Label
Owner’s Name
Address
City/State
Phone
Dealer’s Name
Address
City/State
Phone
Service Mgr.

Quick Reference

08/08/27 13:26:16 31HN6680 0231 

Quick Reference
Scheduled
Maintenance
Pre-ride Inspection

Fuel/Capacity

Engine Oil

Maximum Weight
Capacity

Quick Reference

Initial: 100 miles (150 km)
Regular: every 600 miles (1,000 km)
Check the following items each time
before you ride (page 31 ): engine oil, fuel,
tires, driveshaft boots, nuts & bolts,
underbody & exhaust system, air cleaner
housing drain tube, leaks, loose parts,
cables, throttle, brakes, switches, steering.
unleaded gasoline, pump octane number
86 or higher
2.51 US gal (9.5 )
reserve:
0.69 US gal (2.6 )
API Service Classification SG or higher
except oils labeled as energy conserving
on the circular API service label,
SAE 10W-30, JASO T 903 standard MA,
Pro Honda GN4 4-stroke oil or equivalent
243 lbs (110 kg)
rider, all cargo and accessories

08/08/27 13:26:25 31HN6680 0232 

Quick Reference
Tires

Tire Pressure (cold)
Spark Plugs

Fuse

AT22 × 7-10 ★★
DUNLOP KT171
Rear:
AT22 × 10-9 ★
DUNLOP KT175
Front: 4.4 psi (30.0 kPa)
Rear:
2.9 psi (20.0 kPa)
standard:
DPR8EA-9 (NGK) or
X24EPR-U9 (DENSO)
cold climate:
DPR7EA-9 (NGK)
or
X22EPR-U9 (DENSO)
main: 15 A
Front:

Quick Reference

08/08/27 13:26:36 31HN6680 0233 

Quick Reference
These symbols are used in Controls & Features section:
SYMBOL

Quick Reference

COMPONENT

SEE PAGE

choke knob

16

ON − ignition switch

17

OFF − ignition switch

17

START button

18, 48

OFF − engine stop switch

18, 50

RUN − engine stop switch

18

ON − headlight switch

19

OFF − headlight switch

19

HI − headlight dimmer switch

19

LO − headlight dimmer switch

19

08/08/27 13:26:38 31HN6680 0234 



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