Honda 2009 Trx250X Sportrax 250X Owners Manual

2014-11-13

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This manual should be considered a permanent part of the ATV and
should remain with the ATV when it is resold.
This publication includes the latest production information available
before printing. Honda Motor Co., Ltd. reserves the right to make
changes at any time without notice and without incurring any obligation.
No part of this publication may be reproduced without written
permission.
The vehicle pictured on the front cover may not match your vehicle.
Honda Motor Co., Ltd. 2008
08/08/07 19:57:09 31HN6680 0001 
2009
Honda TRX250X
SPORTRAX 250X
OWNER’S MANUAL
FOR OFF-ROAD USE ONLY
This vehicle is designed and manufactured for off-road use only.
USA only:
It conforms to US EPA Noise Emission regulations, but does not
conform to Federal Motor Vehicle Safety Standards or US EPA On
Highway Exhaust Emission regulations, and operation on public streets,
roads, or highways is illegal. The vehicle is equipped with a USDA
qualified spark arrester. Obey local laws and regulations.
It conforms to US EPA, California, and Environment Canada emission
regulations for ATVs.
08/08/07 19:57:13 31HN6680 0002 
Introduction
Introduction
Congratulations on choosing your Honda ATV.
When you own a Honda, you’re part of a worldwide family of satisfied
customers people who appreciate Honda’s reputation for building
quality into every product.
Your Honda was designed as a recreational ATV for off-road use by
one rider only.
Before riding, take time to get acquainted with your ATV and how it
works. To protect your investment, we urge you to take responsibility
for keeping your ATV well maintained. Scheduled service is a must, of
course. But it’s just as important to observe the break-in guidelines, and
perform all pre-ride and other periodic checks detailed in this manual.
We also recommend that you read this owner’s manual before you ride.
It’s full of facts, instructions, safety information, and helpful tips. To
make it easy to use, the manual contains a detailed list of topics at the
beginning of each section, and both an in-depth table of contents and an
index at the back of the book.
As you read this manual, you will find information that is preceded by a
symbol. This information is intended to help you avoid damage
to your Honda, other property, or the environment.
Read the Warranties Booklet (page ) thoroughly so you understand
the coverages that protect your new Honda and are aware of your rights
and responsibilities.
Whenever you ride, tread lightly. By staying on established trails and
riding only in approved areas, you help protect the environment and
keep off-road riding areas open for the future.
191
08/08/07 19:57:20 31HN6680 0003 
Introduction
Introduction
WARNING:
California Proposition 65 Warning
This product contains or emits chemicals known to the
State of California to cause cancer and birth defects or other
reproductive harm.
If you have any questions, or if you ever need special service or repairs,
remember that your Honda dealer knows your ATV best and is
dedicated to your complete satisfaction.
You may also want to visit our website at www.honda.com.
Please report any change of address or ownership to your Honda dealer
so we will be able to contact you concerning important product
information.
Happy riding!
08/08/07 19:57:26 31HN6680 0004 
A Few Words About Safety
Safety Labels
Safety Messages
DANGER, WARNING, CAUTION
A Few Words About Safety
–– on the ATV.
–– preceded by a safety alert symbol and one of
three signal words: or .
Your safety, and the safety of others, is very important. And operating
this ATV safely is an important responsibility.
To help you make informed decisions about safety, we have provided
operating procedures and other information on labels and in this manual.
This information alerts you to potential hazards that could hurt you or
others.
Of course, it is not practical or possible to warn you about all hazards
associated with operating or maintaining an ATV. You must use your
own good judgment.
You will find important safety information in a variety of forms,
including:
08/08/07 19:57:30 31HN6680 0005 
YouWILLbeKILLEDor
SERIOUSLY HURT if you don’t
follow instructions.
You CAN be KILLED or SERIOUSLY
HURT if you don’t follow
instructions.
You CAN be HURT if you don’t
follow instructions.
A Few Words About Safety
A Few Words About Safety
Safety Headings
Safety Section
Instructions
These signal words mean:
–– such as Important Safety Reminders or Important
Safety Precautions.
–– such as ATV Safety.
–– how to use this ATV correctly and safely.
This entire manual is filled with important safety information –– please
read it carefully.
08/08/07 19:57:35 31HN6680 0006 
Contents
Contents
.......................................................................................ATV Safety .
....................................................................................Before Riding .
...............................................................Basic Operation & Riding .
......................................................................Indicators & Controls .
1
9
25
39
These pages give an overview of the contents of your owner’s manual.
The first page of each section lists the topics covered in that section.
Important safety information you should know, plus a look at the
safety related labels on your ATV.
The location and function of indicators and controls on your ATV
and operating instructions for various controls and features.
The importance of wearing a helmet and other protective gear,
how to make sure you and your ATV are ready to ride, and
important information about loading.
How to start and stop the engine, shift gears, and brake. Also,
riding precautions.
08/08/07 19:57:43 31HN6680 0007 
Contents
Contents
.....................................................................Servicing Your Honda .
....................................................................................................Tips .
......................................................Taking Care of the Unexpected .
.....................................................................Technical Information .
....................................................................Consumer Information .
.............................................................................Table of Contents .
..................................................................................................Index .
Quick Reference
71
145
155
171
187
196
202
Why your ATV needs regular maintenance, what you need to know
before servicing your Honda, an owner maintenance schedule, and
instructions for specific maintenance and adjustment items.
How to store and transport your ATV and how to be an
environmentally responsible rider.
What to do if you have a flat tire, your engine won’t start, etc.
ID numbers, technical specifications, and other technical facts.
Information on warranties, emission controls, how to get Honda
service manuals.
Sequential listing of topics in this owner’s manual.
Handy facts about fuel, engine oil, tire sizes, and air pressures.
08/08/07 19:57:55 31HN6680 0008 
08/08/07 19:57:57 31HN6680 0009 
1
ATV Safety
ATV Safety
This section presents some of the most important information and
recommendations to help you ride your ATV safely. Please take a few
moments to read these pages. This section also includes information
about the location of safety labels on your ATV.
................................................................Important Safety Information . 2
..........................................................................................Safety Labels . 5
08/08/07 19:58:01 31HN6680 0010 
2
Important Safety Information
Follow the Age Recommendation
Never Carry a Passenger
Always Wear a Helmet
ATV Safety
Your ATV can provide many years of service and pleasure if you take
responsibility for your own safety and understand the challenges you
can meet while riding.
There is much that you can do to protect yourself when you ride. You’ll
find many helpful recommendations throughout this manual. The
following are a few that we consider to be most important.
The minimum recommended age for this ATV model is 16. Children
under age 16 should never operate this vehicle. Refer to the age
warnings provided in this manual and on the ATV.
Your ATV is designed for one person only. There are no handholds,
footrests, or seat for a second person, so never carry a passenger. A
passenger could interfere with your ability to move around to maintain
your balance and control of the ATV.
It’s a proven fact: helmets significantly reduce the number and severity
of head injuries. So always wear an approved motorcycle helmet. We
also recommend that you wear eye protection, sturdy boots, gloves, and
other protective gear (page ).26
08/08/07 19:58:08 31HN6680 0011 
3
Important Safety Information
ATV Safety
Ride Off-road Only
Take Time to Learn & Practice
Be Alert for Off-road Hazards
Your ATV is designed and manufactured for off-road use only. The
tires are not made for pavement, and the ATV does not have turn signals
and other features required for use on public roads. If you need to cross
a paved or public road, get off and walk your ATV across.
The terrain can present a variety of challenges when you ride off-road.
Continually ‘‘read’’ the terrain for unexpected turns, drop-offs, rocks,
ruts, and other hazards. Always keep your speed low enough to allow
time to see and react to hazards.
Even if you have ridden other ATVs, take time to become familiar with
how this ATV works and handles. Practice in a safe area until you build
your skills and get accustomed to the ATV’s size and weight.
Because many accidents involve inexperienced or untrained riders, we
urge all riders to take a training course approved by the ATV Safety
Institute (ASI). See page .
Contact an authorized ATV dealer or call 1-800-887-2887 (USA only)
to find out about the training courses nearest you.
28
08/08/07 19:58:15 31HN6680 0012 
4
Important Safety Information
ATV Safety
Ride within Your Limits
Keep Your Honda in Safe Condition
Don’t Drink and Ride
Pushing limits is another major cause of ATV accidents. Never ride
beyond your personal abilities or faster than conditions warrant.
Remember that alcohol, drugs, fatigue, and inattention can significantly
reduce your ability to make good judgments and ride safely.
Alcohol and riding don’t mix. Even one drink can reduce your ability to
respond to changing conditions, and your reaction time gets worse with
every additional drink. So don’t drink and ride, and don’t let your
friends drink and ride either.
It’s important to keep your ATV properly maintained and in safe riding
condition. Having a breakdown can be difficult, especially if you are
stranded off-road far from your base. To help avoid problems, inspect
your ATV before every ride and perform all recommended maintenance.
08/08/07 19:58:21 31HN6680 0013 
5
ATV Safety
Safety Labels
The labels should be considered permanent parts of the vehicle. If a
label comes off or becomes hard to read, contact your Honda dealer for
replacements.
Your ATV comes with a hang tag and several labels containing
important safety information. Anyone who rides the vehicle should read
and understand this information before riding.
08/08/07 19:58:25 31HN6680 0014 
6
Safety Labels
ATV Safety
08/08/07 19:58:34 31HN6680 0015 
7
Safety Labels
ATV Safety
08/08/07 19:58:40 31HN6680 0016 
(For Canada)
8
Safety Labels
ATV Safety
08/08/07 19:58:49 31HN6680 0017 
9
Indicators & Controls
Indicators & Controls
This section shows the location of all indicators and controls you would
normally use before or while riding your ATV.
The items listed on this page are described in this section. Instructions
for other components are presented in other sections of this manual
where they will be most useful.
(cont’d)
.........................................................Operation Component Locations . 11
..............................................................................................Indicators . 14
........................................................Reverse and Neutral Indicators . 14
08/08/07 19:58:54 31HN6680 0018 
10
Indicators & Controls
Indicators & Controls
.............................................................................Controls & Features . 15
........................................................................................Fuel Valve . 15
.....................................................................................Choke Knob . 16
.................................................................................Ignition Switch . 17
......................................................................................Start Button . 18
..........................................................................Engine Stop Switch . 18
..............................................................................Headlight Switch . 19
................................................................Headlight Dimmer Switch . 19
..................................................................................Throttle Lever . 20
..................................................Clutch Lever/Parking Brake Lever . 20
........................................................................Reverse Assist Lever . 21
............................................................................Front Brake Lever . 22
..............................................................................Rear Brake Pedal . 22
...................................................................................Parking Brake . 23
.............................................................................Flag Pole Bracket . 24
08/08/07 19:58:57 31HN6680 0019 
start button throttle lever
reverse assist lever
front brake lever
ignition switch
parking brake lock lever
headlight switch
engine stop switch
headlight
dimmer
switch
parking brake pin
choke knob
clutch lever/parking brake lever
11
Indicators & Controls
Operation Component Locations
08/08/07 19:59:02 31HN6680 0020 
rear brake pedal
12 Indicators & Controls
Operation Component Locations
08/08/07 19:59:06 31HN6680 0021 
seat lock lever
shift lever
fuel valve
flag pole bracket
13
Indicators & Controls
Operation Component Locations
08/08/07 19:59:10 31HN6680 0022 
(1)
(2)
(1) reverse indicator
(2) neutral indicator
CENTER OF HANDLEBAR
14
Reverse and Neutral Indicators
Indicators & Controls
Indicators
If one of these indicators does not come on when it should, have your
Honda dealer check for burned-out bulbs or other problems.
The reverse indicator ( ) and the neutral indicator ( ) are next to the
ignition switch.
The reverse indicator will light when the transmission is in reverse and
the ignition switch is ON ( ).
The neutral indicator will light when the transmission is in neutral and
the ignition switch is ON ( ).
12
08/08/07 19:59:16 31HN6680 0023 
OFF RESON
LEFT SIDE
(1)
(1) fuel valve
15
Fuel Valve
Controls & Features
Indicators & Controls
ON normal position for riding.
OFF for parking, storing, or transportation.
RES for extra fuel to get to a gas supply for refueling.
Reserve Fuel
Remember to check that the fuel valve is in the ON position each time
you refuel. If the fuel valve is left in the RES position, you may run out
of fuel with no reserve.
For complete information about fueling your ATV, see page .
The three-way fuel valve is used to control the flow of fuel from the
fuel tank to the carburetor.
The manual fuel valve ( ) is located on the left side under the fuel tank.
87
1
08/08/07 19:59:25 31HN6680 0024 
LEFT HANDLEBAR
(1)
((AA))
((BB))
((CC))
(A) fully ON
(B) halfway position
(C) fully OFF
(1) choke knob
16
Choke Knob
Controls & Features
Indicators & Controls
The choke knob ( ) may be used when starting the engine.
See page .
1
47
08/08/07 19:59:31 31HN6680 0025 
OFF ( ) No electrical circuits function.
ON ( ) Electrical circuits on.
CENTER OF HANDLEBAR
(1) ignition switch
(1)
ON
OFF
ON
OFF
FunctionKey Position
17
Ignition Switch
Controls & Features
Indicators & Controls
The ignition switch ( ) is used for starting and stopping the engine
(page ). Insert the key and turn it to the right for the ON ( )
position.
46
1
08/08/07 19:59:40 31HN6680 0026 
LEFT HANDLEBAR
(1) start button
(2) engine stop switch
(1)
(2)
START
OFF
RUN
18
Start Button
Engine Stop Switch
Controls & Features
Indicators & Controls
Starting Procedure,
The start button ( ) is used for starting the engine. Pushing the button in
starts the engine. See page .
When the start button is pushed, the starter motor will crank the engine.
The starter motor will operate even if the engine stop switch is in the
OFF ( ) position when the start button is pushed.
The engine stop switch ( ) is used to stop the engine in an emergency.
To operate, slide the switch to the OFF ( ) position. The switch must
be in the RUN ( ) position to start the engine, and it should normally
remain in the RUN ( ) position even when the engine is OFF.
If your ATV is stopped with the ignition switch ON ( ) and the
engine stop switch OFF ( ), the battery will discharge. Turn the
ignition switch OFF ( ) to prevent battery discharge.
1
47
2
08/08/07 19:59:48 31HN6680 0027 
(1)
(2)
ON
OFF
LEFT HANDLEBAR
HI
LO
(1) headlight switch
(2) headlight dimmer switch
19
Headlight Switch
Headlight Dimmer Switch
Controls & Features
Indicators & Controls
The headlight switch ( ) is used to turn the headlight ON ( ) or OFF
( ).Tooperate,turntheswitchtoON( )orOFF( ).
The headlight dimmer switch ( ) is used to change between the high
and low beams of the headlight. To operate, turn the switch to HI ( )
for high beam, LO ( ) for low beam.
1
2
08/08/07 19:59:54 31HN6680 0028 
(1)
(A)
RIGHT HANDLEBAR
(A) to open the throttle
(1) throttle lever
20
Throttle Lever
Clutch Lever/Parking Brake Lever
Controls & Features
Indicators & Controls
Clutch System,
The throttle controls engine rpm (speed). To increase engine rpm, press
the throttle lever ( ) with your thumb. To reduce engine rpm, release
pressure on the throttle lever. The throttle will automatically return to the
closed position (engine idle) when you remove your thumb.
The clutch lever/parking brake lever is used to disengage the clutch
whenever shifting gears, starting and stopping. To operate, pull the
clutch lever/parking brake lever in all the way before shifting, then
slowly release it after shifting. See page .
Your ATV will not stall even if you stop in gear without disengaging the
clutch.
1
106
08/08/07 20:00:01 31HN6680 0029 
(1)
(2)
LEFT HANDLEBAR
(1) reverse assist lever
(2) clutch lever/parking brake lever
(3) shift lever
RIGHT SIDE
(3)
LEFT SIDE
Reverse
Neutral
21
Reverse Assist Lever
Controls & Features
Indicators & Controls
Riding in Reverse
The reverse assist lever ( ), located on the right side of the fuel tank, is
used to shift into reverse. To operate, pull in the clutch lever/parking
brake lever ( ) with your ATV stopped. Leaving your left hand on the
clutch lever/parking brake lever, remove your right hand from throttle
and turn the reverse assist lever. While turning the reverse assist lever,
depress the shift lever ( ) to reach the reverse gear (below neutral). See
page .
1
2
53
3
08/08/07 20:00:08 31HN6680 0030 
22
Front Brake Lever
Rear Brake Pedal
Controls & Features
Indicators & Controls
The front brake lever is used to slow or stop your ATV. To operate, pull
the lever. For information on braking techniques, see page .
The rear brake pedal is used to slow or stop your ATV. To operate,
depress the pedal. For information on braking techniques, see page .
56
56
08/08/07 20:00:13 31HN6680 0031 
LEFT HANDLEBAR
(3) clutch lever/
parking brake lever
(A) to lock
(1) lock lever
(2) parking brake pin
(A)
(1)
(3)
(2)
23
Parking Brake
Controls & Features
Indicators & Controls
Parking
The lock lever ( ) and parking brake pin ( ) on the clutch lever/parking
brake lever ( ) allows it to be used as a parking brake. To operate, push
down and hold the parking brake pin, squeeze the clutch lever/parking
brake lever and then lock it with the lock lever. See page .
To release the parking brake, squeeze the clutch lever/parking brake
lever.
2
3
1
70
08/08/07 20:00:20 31HN6680 0032 
(1)
(1) flag pole bracket
RIGHT REAR
24
Flag Pole Bracket
Controls & Features
Indicators & Controls
Flag poles are optional equipment available from your Honda dealer. To
mount a pole in the bracket ( ), follow the instructions that come with
the flag pole kit.
Flag poles are required in some riding areas. Check local regulations
before riding.
1
08/08/07 20:00:26 31HN6680 0033 
25
Before Riding
Before Riding
Before each ride, you need to make sure you and your Honda are both
ready to ride. To help get you prepared, this section discusses how to
evaluate your riding readiness, what items you should check on your
ATV, and adjustments to make for your comfort, convenience, or safety.
This section also includes important information about loading.
.....................................................................AreYouReadytoRide? .26
............................................................................Protective Apparel . 26
..................................................................................Rider Training . 28
......................................................................Age Recommendation . 29
..................................................................................No Passengers . 29
........................................................................No Alcohol or Drugs . 30
..............................................................IsYourATVReadytoRide? .31
...........................................................................Pre-ride Inspection . 31
....................................................................Load Limits & Guidelines . 34
............................................................................................Loading . 34
......................................................................................Load Limits . 35
..........................................................................Loading Guidelines . 36
...............................................................Accessories & Modifications . 37
.......................................................................................Accessories . 37
...................................................................................Modifications . 38
08/08/07 20:00:30 31HN6680 0034 
26
Protective Apparel
Are You Ready to Ride?
Before Riding
Before you ride your ATV for the first time, we urge you to:
Read this owner’s manual and the labels on your ATV carefully.
Make sure you understand all the safety messages.
Know how to operate all the controls.
Before each ride, be sure:
You feel well and are in good physical and mental condition.
You don’t have any alcohol or drugs in your system.
For your safety, we strongly recommend that you always wear an
approved motorcycle helmet, eye protection, boots, gloves, long pants,
and a long-sleeved shirt or jacket whenever you ride.
Although complete protection is not possible, wearing proper gear can
reduce the chance of injury when you ride.
Following are suggestions to help you choose the proper gear.
Helmets and Eye Protection
Your helmet is your most important piece of riding gear because it
offers the best protection against head injuries. A helmet should fit your
head comfortably and securely.
You are wearing an approved motorcycle helmet (with chin strap
tightened securely), eye protection, and other protective clothing.
08/08/07 20:00:39 31HN6680 0035 
Operating this ATV without wearing an
approved motorcycle helmet, eye protection,
and protective clothing could increase your
chances of severe injury or death in the event of
an accident.
Always wear an approved motorcycle helmet
that fits properly and wear eye protection
(goggles or face shield), gloves, boots,
long-sleeved shirt or jacket and long pants.
27
Are You Ready to Ride?
Before Riding
An open-face helmet offers some protection, but a full-face helmet
offers more. Regardless of the style, look for a DOT (Department of
Transportation) sticker on any helmet you buy (USA only). Always
wear a face shield or goggles to protect your eyes and help your vision.
Riding pants with knee and hip pads, a riding jersey with padded
elbows, and a chest/shoulder protector.
Off-road motorcycle gloves to help protect your hands.
Sturdy off-road motorcycle boots to help protect your feet, ankles,
and lower legs.
In addition to a helmet and eye protection, we also recommend:
Additional Riding Gear
08/08/07 20:00:46 31HN6680 0036 
Operating this ATV without proper instruction
could increase your risk of an accident which
could lead to serious injury or death.
Beginning and inexperienced operators should
complete the certified training course offered by
Honda. They should then regularly practice the
skills learned in the course and the operating
techniques described in the owner’s manual.
28
Rider Training
Are You Ready to Ride?
Before Riding
Tips & Practice Guide f or the ATV
Rider
Developing your riding skills is an on-going process. Even if you have
ridden other ATVs, take time to become familiar with how this ATV
works and handles. Practice riding the ATV in a safe area to build your
skills. Do not ride in rough terrain until you get accustomed to the
ATV’s controls, and feel comfortable with its size and weight.
We urge all riders to take a certified course approved by the ATV Safety
Institute (ASI). For information about the ASI training course nearest
you, call the national toll-free number; (800) 887-2887 (USA only).
Other riding tips can be found in the
booklet that came with your ATV (USA only).
08/08/07 20:00:53 31HN6680 0037 
A child using an ATV that is not recommended
for their age could lose vehicle control while
riding, resulting in severe injury or death.
A child under 16 should never operate an ATV
with engine size greater than 90cc.
Carrying a passenger on this ATV greatly
reduces your ability to balance and control this
ATV and could cause a crash and you or your
passenger could be injured or killed.
Never carry a passenger on this ATV.
29
Age Recommendation
No Passengers
Are You Ready to Ride?
Before Riding
The minimum recommended age for this ATV model is 16. For safety,
never let children under 16 years old operate this vehicle.
This ATV is designed as an operator-only vehicle. The long seat is
designed to allow the rider to change body position, not for carrying a
passenger. Never let a passenger ride on the seat or on the front or rear
cargo racks.
08/08/07 20:00:59 31HN6680 0038 
Operating this ATV after consuming alcohol or
drugs can seriously affect your judgement,
cause you to react more slowly, affect your
balance and perception, and result in serious
injury or death.
Never consume alcohol or drugs before or while
operating this ATV.
30
No Alcohol or Drugs
Are You Ready to Ride?
Before Riding
Alcohol, drugs and ATVs don’t mix. Even a small amount of alcohol
can impair your ability to operate an ATV safely. Likewise, drugs
even if prescribed by a physician can be dangerous while operating an
ATV. Consult your doctor to be sure it is safe to operate a vehicle after
taking medication.
08/08/07 20:01:04 31HN6680 0039 
Improperly maintaining this ATV or failing to
correct a problem before riding can cause a
crash in which you can be seriously hurt or
killed.
Always perform a pre-ride inspection before
every ride and correct any problems.
31
Pre-ride Inspection
Is Your ATV Ready to Ride?
Before Riding
Engine Oil
Fuel
Before each ride, it’s important to inspect your ATV and make sure any
problem you find is corrected. A pre-ride inspection is a must, not only
for safety, but because having a breakdown, or even a flat tire, can be a
major inconvenience.
If your ATV has overturned or been involved in a collision, do not ride
the vehicle until it has been inspected by your Honda dealer. There may
be damage or other problems you cannot see.
Check the following items before you get on the ATV:
(cont’d)
Check the level and add oil if needed
(page ).
Check for leaks.
Check the level and add fuel (page ) if
needed. Also make sure the fuel fill cap is
securely fastened.
Check for leaks.
87
90
08/08/07 20:01:12 31HN6680 0040 
32
Is Your ATV Ready to Ride?
Before Riding
Tires
Nuts & Bolts
Underbody &
Exhaust System
Leaks, Loose Parts
Air Cleaner Housing
Drain Tube
Cable
Lights
Use a gauge to check the air pressure. Adjust if
needed. Also look for signs of damage or
excessive wear (page ).
Check the wheels to see that the axle nuts are
tightened. Use a wrench to make sure all
accessible nuts, bolts, and fasteners are tight.
Check for, and remove, any dirt, vegetation or
other debris that could be a fire hazard or
interfere with the proper operation of the
vehicle.
Walk around your ATV and look for anything
that appears unusual, such as a leak or loose
cable.
Check for deposits in the drain tube. If
necessary, clean the tube (page ) and check
the air cleaner housing.
Check the cable housings for wear. Check the
fittings for looseness. Replace or tighten as
needed.
Make sure the headlight, brakelight and
taillight are working properly.
102
129
08/08/07 20:01:23 31HN6680 0041 
33
Is Your ATV Ready to Ride?
Before Riding
Steering
Engine Stop Switch
Headlight and
Headlight Dimmer
Switch
Clutch Lever/
Parking Brake
Lever
Reverse Assist
Lever
Brakes
Throttle
Check these items after you get on the ATV:
Remember, be sure to take care of any problem you find, or have your
Honda dealer correct it before you ride.
Check that the wheels turn properly as you
steer the handlebar. Move the handlebar right
and left and check that there is no excessive
backlash.
Check for proper function (page ).
Check for proper function (page ).
Check for smooth operation and adjust if
needed (page ).
Make sure the lever operates smoothly without
sticking (page ).
Squeeze the front brake lever and step on the
rear brake pedal to check that the controls
operate normally. Check for proper freeplay
(page ). Make sure there is no brake fluid
leakage (page ).
Check the freeplay and adjust if needed. Press
the throttle to make sure it moves smoothly
without sticking, and snaps shut automatically
when it is released, in all steering positions
(page ).
18
19
106
110
120
122
103
08/08/07 20:01:34 31HN6680 0042 
Overloading, improper loading, or carrying a
passenger can cause a crash and you can be
seriously hurt or killed.
Follow all load limits and other loading
guidelines in this manual.
34
Loading
Before Riding
Load Limits & Guidelines
In addition, exceeding the weight limits or carrying an unbalanced load
can seriously affect your ATV’s handling, braking and stability. Adding
accessories or making modifications that change this ATV’s design and
performance can also make it unsafe. Also, the weight of any
accessories will reduce the maximum load the ATV can carry.
More specific information on load limits, accessories, and modifications
follows.
How much weight you put on your ATV, and how you load it, are
important to your safety. If you decide to carry cargo, you should be
aware of the following information.
Your Honda was designed as a rider-only ATV. It was not designed to
carry a passenger or cargo. A passenger or cargo could interfere with
your ability to move around to maintain your balance and control of the
ATV.
08/08/07 20:01:41 31HN6680 0043 
maximum weight capacity 243 lbs (110 kg)
35
Load Limits
Load Limits & Guidelines
Before Riding
The weight of added accessories will reduce the maximum cargo weight
you can carry.
(includes the weight of the rider, all cargo, and accessories.)
The following load limits apply to standard equipment only. Modifying
your ATV, using non-standard equipment, or riding on terrain that is not
flat and smooth could further reduce these limits.
Following are the load limits for your ATV:
There are limits to how much weight can be carried on your ATV.
08/08/07 20:01:47 31HN6680 0044 
36
Loading Guidelines
Load Limits & Guidelines
Before Riding
As discussed on page , we recommend that you do not carry any
cargo on this ATV. However, if you decide to carry cargo, ride at
reduced speeds and follow these common-sense guidelines.
Carrying cargo or pulling a trailer will affect how your ATV handles
and greatly reduce its ability in accelerating, braking and making turns
and other maneuvers.
Be sure to observe the weight limits and follow these guidelines:
Check that the tires are properly inflated.
Never ride with a passenger. The ATV is not designed to carry a
passenger.
Do not tow another vehicle.
Make sure all cargo is secured before riding.
Never exceed the maximum weight limit.
Allow extra room for starting, stopping and turning whenever you
carry cargo or pull a trailer.
Avoid riding on steep slopes when carrying cargo or pulling a trailer.
Never cross a slope when towing a trailer.
34
08/08/07 20:01:57 31HN6680 0045 
Improper accessories or modifications can
cause a crash in which you can be seriously
hurt or killed.
Follow all instructions in this owner’s manual
regarding accessories and modifications.
37
Accessories
Accessories & Modifications
Before Riding
Modifying your ATV or using non-Honda accessories can make your
ATV unsafe.
Before you consider making any modifications or adding an accessory,
be sure to read the following information.
Do not add any electrical equipment that will exceed the vehicle’s
electrical system capacity (page ). A blown fuse can cause a loss
of lights or engine power (page ).
Make sure the accessory does not interfere with your ability to shift
body position on the seat or operate hand and foot controls.
Make sure the accessory does not obscure any lights, reduce ground
clearance, limit suspension travel or steering travel, or interfere with
operating any controls.
We strongly recommend that you use only Honda Genuine Accessories
that have been specifically designed and tested for your ATV. Because
Honda cannot test all other accessories, you must be personally
responsible for proper selection, installation, and use of non-Honda
accessories.
Check with your Honda dealer for assistance and always follow these
guidelines:
176
165
08/08/07 20:02:04 31HN6680 0046 
38
Modifications
Accessories & Modifications
Before Riding
Removing or modifying your lights, exhaust system, emission control
system, or other equipment can also make your ATV illegal.
We also advise you not to make any modifications or remove any
equipment (such as the USDA qualified spark arrester or emission
control system components) that would make your ATV illegal in your
area.
We strongly advise you not to remove any original equipment or modify
your ATV in any way that would change its design or operation. Such
changes could seriously impair your ATV’s handling, stability, and
braking, making it unsafe to ride.
08/08/07 20:02:10 31HN6680 0047 
39
Basic Operation & Riding
Basic Operation & Riding
To protect your new engine and enjoy optimum performance and
service life, refer to Break-in Guidelines (page ).
For information about carburetor adjustment for riding at high altitude,
see page .
(cont’d)
.......................................................................Safe Riding Precautions . 41
...........................................................................Off-road Use Only . 41
....................................................Keep Hands and Feet on Controls . 42
...................................................................................Control Speed . 43
.......................................Use Care on Unfamiliar or Rough Terrain . 44
.....................................................................Do Not Perform Stunts . 45
...........................................................Starting & Stopping the Engine . 46
.......................................................................................Preparation . 46
............................................................................Starting Procedure . 47
................................................................................Flooded Engine . 50
...................................................................How to Stop the Engine . 50
......................................................................................Shifting Gears . 51
.................................................................................Riding in Reverse . 53
This section gives basic riding instructions, including how to start and
stop your engine, how to use the throttle and brakes, and what to do
when you’re through riding.
178
179
08/08/07 20:02:15 31HN6680 0048 
40
Basic Operation & Riding
Basic Operation & Riding
.................................................................................................Braking . 56
................................................................................Riding Your ATV . 58
...................................................................................Making Turns . 58
..........................................................................Skidding or Sliding . 60
................................................................................Riding Up Hills . 61
...........................................................................Riding Down Hills . 65
............................................Crossing or Turning on Hills or Slopes . 66
.....................................................................Riding Over Obstacles . 68
.....................................................................Riding Through Water . 69
.................................................................................................Parking . 70
08/08/07 20:02:19 31HN6680 0049 
Operating this ATV on paved surfaces may
seriously affect handling and control of the ATV,
and may cause the vehicle to go out of control.
Never operate the ATV on any paved surfaces,
including sidewalks, driveways, parking lots and
streets.
41
Off-road Use Only
Safe Riding Precautions
Basic Operation & Riding
ATV Saf ety
Bef ore Riding
Before riding your ATV for the first time, please review the
section beginning on page 1, and the section beginning
on page .
Even if you have ridden other ATVs, take time to become familiar with
how this ATV works and handles. Practice in a safe area until you build
your skills and get accustomed to the ATV’s size and weight.
Your ATV and its tires are designed and manufactured for off-road use
only, not for pavement. Riding on pavement can affect handling and
control. You should not ride your ATV on pavement.
When riding off-road, also remember to always obey local off-road
riding laws and regulations. Obtain permission to ride on private
property. Avoid posted areas and obey ‘‘no trespassing’’ signs.
(cont’d)
25
08/08/07 20:02:25 31HN6680 0050 
Operating this ATV on public streets, roads or
highways could cause you to collide with
another vehicle.
Never operate this ATV on any public street,
road or highway, even a dirt or gravel one.
Removing hands from handlebars or feet from
footpegs during operation can reduce your
ability to control the ATV or could cause you to
lose your balance and fall off of the ATV.
Always keep both hands on the handlebars and
both feet on the footpegs of your ATV during
operation.
42
Keep Hands and Feet on Controls
Safe Riding Precautions
Basic Operation & Riding
Always keep both hands on the handlebars and both feet on the footpegs
when riding your ATV. This is important to maintain your balance and
to control the vehicle. Removing even one hand from the handlebars or
one foot from the footpegs can reduce your ability to control the ATV
or could cause you to lose your balance and fall off the ATV.
You should never ride your ATV on public streets, roads or highways,
even if they are not paved. Drivers of street vehicles may have difficulty
seeing and avoiding you, which could lead to a collision. In many states
it is illegal to operate ATVs on public streets, roads and highways.
08/08/07 20:02:32 31HN6680 0051 
Operating this ATV at excessive speeds
increases your chances of losing control of the
ATV, which can result in an accident.
Always go at a speed that is proper for your
vehicle, the terrain, visibility and other operating
conditions, and your experience.
43
Control Speed
Basic Operation & Riding
Safe Riding Precautions
Riding at excessive speed increases the chance of an accident. In
choosing a proper speed, you need to consider the capability of your
vehicle, the terrain, visibility and other operating conditions, plus your
own skills and experience.
08/08/07 20:02:37 31HN6680 0052 
Failure to use extra care when operating this
ATV on unfamiliar terrain could result in the ATV
overturning or going out of control.
Go slowly and be extra careful when operating
on unfamiliar terrain. Always be alert to
changing terrain conditions when operating the
ATV.
44
Use Care on Unfamiliar or Rough Terrain
Safe Riding Precautions
Basic Operation & Riding
Before riding in a new area, always check the terrain thoroughly. Don’t
ride fast on unfamiliar terrain or when visibility is limited. (It’s
sometimes difficult to see obstructions like hidden rocks, bumps, or
holes in time to react.)
08/08/07 20:02:42 31HN6680 0053 
Failure to use extra care when operating on
excessively rough, slippery or loose terrain
could cause loss of traction or vehicle
control, which could result in an accident,
including an overturn.
Do not operate on excessively rough,
slippery or loose terrain until you have
learned and practiced the skills necessary
to control the ATV on such terrain. Always
be especially cautious on these kinds of
terrain.
Attempting wheelies, jumps, and other
stunts increases the chance of an accident,
including an overturn.
Never attempt stunts, such as wheelies or
jumps. Don’t try to show off.
45
Do Not Perform Stunts
Safe Riding Precautions
Basic Operation & Riding
You should always operate your ATV in a safe and reasonable manner.
When riding, always keep all four wheels on the ground.
Never ride past the limit of visibility. Maintain a safe distance between
your ATV and other off-road vehicles. Always exercise caution, and use
extra care on rough, slippery and loose terrain.
08/08/07 20:02:47 31HN6680 0054 
(1)
(1) fuel valve
(2) ignition switch
(3)
(4)
(3) neutral indicator
(4) engine stop switch
(2)
46
Preparation
Starting & Stopping the Engine
Basic Operation & Riding
Always follow the proper starting procedure described below.
For your safety, avoid starting or operating the engine in an enclosed
area such as a garage. Your ATV’s exhaust contains poisonous carbon
monoxide gas which can collect rapidly in an enclosed area and cause
illness or death.
The engine stop switch ( ) is set to RUN ( ).
Confirm the following:
Turn the fuel valve ( ) and ignition switch ( ) to ON ( ).
Before starting, select a level surface and lock the parking brake
(page ).
Your ATV is equipped with a gear position starter cut-off system. The
engine cannot be started if the transmission is in a forward or reverse
gear.
The transmission is in neutral (neutral indicator ( ) ON).
1.
2. 1 2
4
23
3
08/08/07 20:02:58 31HN6680 0055 
−−
(1)
(1) choke knob (A) fully ON
(B) halfway position
(C) fully OFF
CENTER OF HANDLEBAR
((AA))
((BB))
((CC))
47
Starting Procedure
Starting & Stopping the Engine
Basic Operation & Riding
‘‘High Air
Temperature.’’
To restart a warm engine, follow the procedure for
The starter motor will operate only when the transmission is in neutral.
Normal Air Temperature 10° 35°C (50° 95°F)
With the throttle slightly open, press the start button.
Pressing the electric start button for more than 5 seconds at a time
may cause the starter to overheat and damage the starter. Release the
start button for approximately 10 seconds before pressing it again.
(cont’d)
If the engine is cold, pull the choke knob ( ) up all the way to fully
ON ( ) position.
1.
2.
1
A
08/08/07 20:03:07 31HN6680 0056 
(1)
(1) start button
LEFT HANDLEBAR
48
Starting & Stopping the Engine
Basic Operation & Riding
If idling is unstable, open the throttle slightly.
High Air Temperature 35°C (95°F) or above
Do not use the choke.
Immediately after the engine starts, push the choke knob down to the
halfway position ( ).
Warm up the engine by opening and closing the throttle slightly.
After the engine has warmed up, push the choke knob down all the
waytofullyOFF( ).
With the throttle slightly open, press the start button ( ).
3.
4.
5.
6.
1.
2. 1
B
C
08/08/07 20:03:15 31HN6680 0057 
49
Basic Operation & Riding
Starting & Stopping the Engine
‘‘Normal Air Temperature.’’
Extended use of the choke may impair piston and cylinder wall
lubrication and shorten the lif e of the engine.
Low Air Temperature 10°C (50°F) or below
Follow steps under
Warm up the engine by opening and closing the throttle slightly.
When the engine begins to run slightly rough, push the choke knob
down to the halfway position ( ).
Continue warming up the engine until it runs smoothly and responds
to the throttle, then push the choke knob down all the way to fully
OFF ( ).
If idling is unstable, open the throttle slightly.
Do not race the engine during the warm-up period.
Racing a cold engine wastes fuel and increases engine wear.
21
B
C
5.
4.
3.
2.
1.
08/08/07 20:03:21 31HN6680 0058 
50
Flooded Engine
How to Stop the Engine
Starting & Stopping the Engine
Basic Operation & Riding
‘‘Normal Air Temperature’’
If Your Engine Quits or Won’t
Start,
If the engine fails to start after repeated attempts, it may be flooded with
excess fuel. To clear a flooded engine:
Move the engine stop switch to OFF ( ).
Push the choke knob down all the way to fully OFF.
Open the throttle fully.
Normal Engine Stop
The engine stop switch should normally remain in the RUN ( )
position even when the engine is OFF.
Emergency Engine Stop
Wait 10 seconds, then turn the engine stop switch to RUN ( ).
Repeat the starting procedure, but don’t
use the choke.
If the engine still won’t start, refer to
page .
Press the start button for 5 seconds.
If your ATV is stopped with the engine stop switch OFF ( ) and the
ignition switch ON ( ), the battery will discharge.
To stop the engine in an emergency, use the engine stop switch. To
operate, slide the switch to the OFF ( ) position.
To stop the engine, make sure the transmission is in neutral by checking
that the neutral indicator lights, then turn the ignition switch OFF ( ).
1.
2.
3.
4.
5.
6.
158
08/08/07 20:03:34 31HN6680 0059 
DOWNSHIFTING SEQUENCE
UPSHIFTING SEQUENCE
To reverse:
use reverse assist lever
()
51
Basic Operation & Riding
Shifting Gears
Your ATV has five forward gears (1, 2, 3, 4 and 5). To shift the
transmission, pull in the clutch lever/parking brake lever, then operate
the shift lever as follows.
The shift lever is located near the left footpeg. One full stroke of the
shift lever shifts the transmission to the next higher or lower gear in the
shifting sequence. The shift lever automatically returns to the horizontal
position when released.
To upshift to a higher gear, put the toe of your boot under the shift lever
and raise it one full stroke. To downshift, step on the shift lever and
depress it one full stroke.
After starting the engine and letting it warm up, follow these
procedures:
While the engine is idling, pull in the clutch lever/parking brake lever
and raise the shift lever to shift into 1st gear.
(cont’d)
To select reverse, use the reverse assist lever (page ).
With the transmission in neutral, push and hold down the rear brake
pedal. Release the clutch lever/parking brake lever (page ).
1.
2.
53
23
08/08/07 20:03:43 31HN6680 0060 
52
Shifting Gears
Basic Operation & Riding
When the speed increases, close the throttle, pull in the clutch lever/
parking brake lever, shift to 2nd gear by raising the shift lever, and
gradually release the clutch lever/parking brake lever while gradually
opening the throttle.
Repeat this sequence to progressively upshift to 3rd, 4th and 5th (top)
gear.
To downshift, reverse this sequence. Remember to close the throttle
each time you shift to the next lower gear.
Learning when to shift gears comes with experience. Keep the following
tips in mind:
As a general rule, shift while moving in a straight line.
Close the throttle and pull the clutch lever/parking brake lever in
completely before shifting. Improper shifting may damage the engine,
transmission, and drive train.
Ride in the highest gear that lets the engine run and accelerate smoothly.
This will give you good fuel economy and effective emissions control.
Recommended Shift Points
Your ATV will not stall even if you stop in gear without disengaging
the clutch.
To prevent transmission damage, do not coast or tow the ATV for
long distances with the engine off.
Avoid downshifting to help slow your ATV when engine rpm is high.
Downshifting when engine speed is near its allowable maximum may
over-rev the engine and possibly cause damage.
Downshift to a lower gear before you feel the engine laboring
(lugging) at low rpm.
Upshift to a higher gear or reduce throttle before engine rpm (speed)
gets too high. Learn the relationship between engine sound and the
normal shifting points.
Release the rear brake pedal, gradually release the clutch lever/
parking brake lever, and increase engine speed by gradually opening
the throttle.
4.
5.
6.
3.
08/08/07 20:03:53 31HN6680 0061 
Improperly operating in reverse could cause you
to hit an obstacle or person behind you,
resulting in serious injury.
Make sure there are no obstacles or people
behind you before selecting reverse gear. When
it is safe to proceed, go slowly.
LEFT HANDLEBAR LEFT SIDE
(2) shift lever
(1) clutch lever/parking brake lever
(1)
(2)
Neutral
Reverse
53
Basic Operation & Riding
Riding in Reverse
(cont’d)
If you need to ride in reverse, make sure the area behind you is clear and
only operate the ATV at low speed.
Depress and hold down the rear brake pedal.
Bring the vehicle to a complete stop, pull in the clutch lever/parking
brake lever ( ) and depress the shift lever ( ) to shift into neutral.
Leaving your left hand on the clutch lever/parking brake lever,
remove your right hand from the throttle and place it on the reverse
assist lever ( ). Turn the reverse assist lever clockwise.
Be sure there are no obstacles or people in the way.
1.
2.
3.
4.
12
3
08/08/07 20:04:03 31HN6680 0062 
(3)
(3) reverse assist lever
CENTER OF HANDLEBAR
(4)
(4) reverse indicator
RIGHT SIDE
54
Riding in Reverse
Basic Operation & Riding
If the shif t lever is moved while the vehicle is moving, the transmission
may be damaged.
Remove your right hand from the reverse assist lever.
While turning the reverse assist lever, depress the shift lever to reach
the reverse gear (below neutral). Make sure that the reverse indicator
( ) comes on.
Release the rear brake pedal.
Slowly release the clutch lever/parking brake lever and open the
throttle gradually to begin reverse operation.
Ride slowly. Do not open the throttle suddenly or make abrupt turns.
To stop, pull in the clutch lever/parking brake lever, close the throttle
and gradually apply both the front and rear brakes. Do not abruptly
apply the rear brake by itself.
To shift out of reverse into neutral, pull in the clutch lever/parking
brake lever and raise the shift lever one click to neutral. Make sure
that the reverse indicator goes off and the neutral indicator comes on.
8.
5.
6.
7.
4
9.
10.
11.
08/08/07 20:04:12 31HN6680 0063 
Applying only the rear brake abruptly when
operating in reverse gear could cause the front
wheels to lift off the ground and the ATV could
overturn backwards.
Carefully apply both the front and rear brakes
when stopping in reverse gear.
55
Riding in Reverse
Basic Operation & Riding
08/08/07 20:04:16 31HN6680 0064 
56
Braking
Basic Operation & Riding
As a general rule, the front braking system provides about 70 percent of
total stopping power.
Gradually increase braking as you feel the brakes slowing your speed.
The increase in engine compression from downshifting will help slow
your ATV.
When possible, reduce your speed or complete braking before entering a
turn. Avoid braking or closing the throttle quickly while turning. Either
action may cause one or more wheels to slip and reduce your control of
your ATV.
Applying the brakes too hard may cause the wheels to lock and slide,
reducing control of your ATV. If this happens, release the brake
controls, steer straight ahead until you regain control, then reapply the
brakes more gently.
Your ATV is equipped with disc brakes on both front wheels which are
hydraulically activated by operating the brake lever. A single drum
brake on the rear axle housing is mechanically activated by depressing
the brake pedal.
For full braking effectiveness, use both the front brake lever and rear
brake pedal simultaneously. Using both braking systems will stop your
ATV faster with greater stability.
To slow or stop, apply the front brake lever and rear brake pedal
smoothly, while downshifting to match your speed.
For maximum braking, close the throttle and firmly apply the front
brake lever and rear brake pedal controls.
08/08/07 20:04:23 31HN6680 0065 
57
Braking
Basic Operation & Riding
Riding Your ATV
Your ability to brake in a turn and to brake hard in an emergency
situation are important riding skills.
When descending a long, steep grade, use engine compression braking
by downshifting, with intermittent use of both brakes. Continuous brake
application can overheat the brakes and reduce their effectiveness.
To prevent stalling the engine, pull the clutch lever/parking brake lever
in before coming to a complete stop.
For information on how to apply the brakes in various riding situations,
see the following section, .
Riding with your hand on the front brake lever or your foot resting on
the rear brake pedal may overheat the brakes, reducing effectiveness.
08/08/07 20:04:29 31HN6680 0066 
Turning improperly can make the ATV go out of
control, causing a collision or overturn.
Always follow proper procedures for turning
as described in this owner’s manual.
Practice turning at low speeds before
attempting to turn at faster speeds.
Do not turn at excessive speeds.
58
Making Turns
Riding Your ATV
Basic Operation & Riding
Learn how to turn your ATV properly. Practice the techniques outlined
in this section on level ground and at low speeds until you are confident
in making turns.
08/08/07 20:04:33 31HN6680 0067 
Lean your body to the inside of a turn and forward.
59
Riding Your ATV
Basic Operation & Riding
To make a turn from a full stop: Apply the throttle gradually when you
turn and start up at the same time. Remember to shift your body forward
to make sharp low-speed turns and whenever you turn while
accelerating from a full stop.
To make a sharp turn at low speed: It helps to shift your body slightly
forward on the seat, and lean inside, as you steer the handlebar. Shifting
weight forward allows the rear wheels to turn easier, and it also
improves front-wheel steering.
To make a turn on level ground: Steer the handlebar and lean your body
toward the inside of the turn. Leaning helps balance the vehicle, and it
feels more comfortable. Leaning into a turn is an important technique to
master in riding an ATV.
08/08/07 20:04:39 31HN6680 0068 
Skidding or sliding improperly may cause you to
lose control of this ATV. You may also regain
traction unexpectedly, which may cause the
ATV to overturn.
Learn to safely control skidding by practicing at
low speeds and on level, smooth terrain.
60
Skidding or Sliding
Riding Your ATV
Basic Operation & Riding
The terrain surface can be a major factor affecting turns. Skidding
during a turn is more likely to occur on slippery surfaces, such as snow,
ice, mud and loose gravel. If you skid on ice, you may lose all
directional control. To avoid skidding on slippery terrain, keep your
speed low and ride with caution.
If your ATV skids sideways during a turn, steer in the direction of the
skid. Avoid hard braking or accelerating until you have regained
directional control.
08/08/07 20:04:44 31HN6680 0069 
Operating on excessively steep hills can cause
the vehicle to overturn more easily than
operating on level surfaces or small hills.
Never operate the ATV on hills too steep for the
ATV or for your abilities.
Climbing hills improperly could cause loss of
control or cause the ATV to overturn.
Always follow proper procedures for climbing
hills as described in this owner’s manual.
61
Riding Up Hills
Riding Your ATV
Basic Operation & Riding
The ATV’s ability to safely climb hills largely depends on the rider’s
skill and judgment. Begin by practicing on smooth, gentle slopes. As
you gain experience, you’ll learn the hazards and your own limitations.
You may then proceed to ride on more difficult terrain. However, you
must be able to decide which hills or hazards might cause the ATV to
overturn. Avoid excessively steep hills.
When climbing hills, you must shift weight toward the front wheels to
help keep them on the ground. To do this, shift your body slightly
forward on the seat and lean forward. For greater weight shift, move
your body farther forward and lean forward.
08/08/07 20:04:50 31HN6680 0070 
Shift weight forward when climbing hills.
62
Riding Your ATV
Basic Operation & Riding
Never climb hills with excessively slippery or loose surfaces.
Always check the terrain carefully before you start up any hill.
To climb a hill, take a running start in an appropriate gear and speed
for the conditions. Maintain a steady speed as you ascend the hill.
Never open the throttle suddenly or make sudden gear changes. The
ATV could flip over backward.
Never go over the top of any hill at high speed. An obstacle, a sharp
drop, or another vehicle or person could be on the other side of the
hill.
08/08/07 20:04:57 31HN6680 0071 
Stalling, rolling backwards or improperly
dismounting while climbing a hill could result in
the ATV overturning.
Always follow proper procedures for climbing a
hill as described in this owner’s manual.
63
Stalling the ATV and/or Rolling Backwards:
Riding Your ATV
Basic Operation & Riding
What to do if the ATV stalls or rolls backwards when climbing a hill:
If you are about to lose all forward speed:
Using the front and rear brakes together, bring the ATV to a stop
with the vehicle pointed straight uphill.
Get off the ATV while you continue holding the brakes.
Shift into neutral, set the parking brake and turn the engine off.
Then assess the situation.
If the ATV starts rolling backwards before you begin braking:
If the ATV continues sliding backwards:
After you’ve applied the brakes, get off and away from the vehicle.
Keep your weight uphill.
Carefully apply the front brakes first, then carefully apply the
rear brake. Do not apply the rear brake only or abruptly if you
are rolling backwards, or the vehicle may overturn.
If you incorrectly estimate climbing capability or terrain conditions, the
ATV may not have enough power or traction to continue uphill. If this
happens, the ATV can stall and/or roll backwards.
1.
2.
1.
2.
3.
4.
08/08/07 20:05:06 31HN6680 0072 
Be sure your legs are
clear of the wheels.
Body position for
backing down a hill.
64
Riding Your ATV
Basic Operation & Riding
If the hill is too steep or too slippery, or if you have any doubt whether
you can safely walk the ATV back down the hill, leave the vehicle
where it is and get help. If possible, block the wheels so the vehicle
doesn’t roll backwards.
If the hill is not too steep and you have good footing, you may be able
to walk the ATV back down the hill. Make sure your intended path is
clear in case you lose control of the ATV.
What to do after the ATV has stalled or rolled backwards:
Stand with your body facing downhill, beside the vehicle so you can
reach the front brake lever with your left hand.
Be sure your legs are clear of the wheels.
Check your footing.
Slowly and carefully back the ATV down the hill using the front
brake lever to control speed.
If you lose control of the ATV, for your safety, get away from the
vehicle.
1.
2.
3.
4.
08/08/07 20:05:14 31HN6680 0073 
On downhills, shift your weight back.
Going down a hill improperly could cause loss
of control or cause the ATV to overturn.
Always follow proper procedures for going down
hills as described in this owner’s manual.
65
Riding Down Hills
Riding Your ATV
Basic Operation & Riding
It’s usually advisable to descend hills with the ATV pointed straight
downhill. Avoid angles that would cause the vehicle to lean sharply to
one side.
As you approach a downhill, stop and survey the terrain below. Never
ride past the limit of your visibility. Never go down a hill at high speed.
08/08/07 20:05:21 31HN6680 0074 
Improperly crossing hills or turning on hills could
cause loss of control or cause the ATV to
overturn.
Always follow proper procedures for crossing or
turning on slopes as described in this owner’s
manual. Avoid crossing steep hills if possible.
66
Crossing or Turning on Hills or Slopes
Riding Your ATV
Basic Operation & Riding
When you’ve selected a safe downhill path, shift into a lower gear, shift
your weight back with your arms extended and braced against the
handlebar, then go down slowly with the throttle closed.
Use mainly the rear brake to control speed. Avoid using either the front
brake or rear brake hard or abruptly when riding down hills.
Remember, braking effectiveness is reduced on any hill with a loose
surface.
Riding on hills or slopes is different from riding on level terrain. Be
careful when riding on any hill. Make sure that you practice on gentle,
smooth slopes before attempting to ride on steeper or more difficult
terrain.
08/08/07 20:05:27 31HN6680 0075 
Shift weight uphill when crossing slopes.
67
Riding Your ATV
Basic Operation & Riding
Crossing Hills or Slopes
To maintain balance and stability when riding across a slope, you
need to shift weight toward the uphill side of the vehicle. To do this,
move your body off the center of the seat and lean toward the uphill
side.
On a slippery or loose surface, you may also need to steer slightly
uphill to maintain a straight course across the slope.
Avoid crossing hills that are excessively steep, slippery or rough.
Do not make turns on any slopes until you have first mastered the
techniques for making turns on level terrain.
Compared to riding on level ground, you may need to shift more
weight and lean more when making turns on slopes.
Making Turns on Slopes
08/08/07 20:05:36 31HN6680 0076 
Improperly operating over obstacles could
cause loss of control or a collision and could
cause the ATV to overturn.
When you go over obstacles, always follow
proper procedures as described in this owner’s
manual.
68
Riding Over Obstacles
Riding Your ATV
Basic Operation & Riding
Before operating in a new area, check for obstacles. Watch out for
bumps, rain ruts, potholes and other obstacles in the terrain. When you
approach any obstacle, reduce your speed and be prepared to stop.
Never try to ride over large obstacles, such as large rocks or fallen logs.
08/08/07 20:05:41 31HN6680 0077 
The ATV tires have some ability to float.
Operating this ATV through deep or fast-flowing
water may cause a loss of traction and loss of
control, which could lead to an accident.
Never operate this ATV in fast-flowing water or
in water deeper than that specified in this owner’s
manual.
69
Riding Through Water
Riding Your ATV
Basic Operation & Riding
If the brakes don’t regain effectiveness, stop your ATV and follow
the procedures on page .
If necessary, apply the brakes repeatedly until they dry out and
operate normally.
Riding through water can make the brakes less effective than
normal, and may reduce stopping ability.
After leaving the water, always test both the front and rear brakes.
Avoid getting the spark plug or air cleaner wet, as this would cause
the engine to stop.
Watch out for submerged obstacles and slippery rocks.
Proceed through the water at a slow, steady speed.
Choose a path where both banks have gradual slopes.
Your ATV is designed to travel through water up to approximately
10 inches (254 mm) deep. Before crossing a stream, make sure the water
is not too deep or flowing too fast.
1.
2.
3.
4.
5.
128
08/08/07 20:05:50 31HN6680 0078 
70
Parking on a Steep Incline or a Loose or Slippery Surface
Parking
Basic Operation & Riding
Look for level parking area. Make sure the ground surface is firm.
After bringing your ATV to a stop, hold the brakes while you shift
into neutral.
Set the parking brake.
Turn the ignition switch OFF ( ).
If you’re finished riding for the day, turn the fuel valve OFF.
If it is necessary to start the engine when your ATV in gear and is
stopped on a grade, rock the vehicle back and forth to allow shifting the
transmission into neutral.
While holding the brakes, set the parking brake.
Turn the ignition switch OFF ( ) and release the brakes.
If the ATV begins to move, either while sitting on it or after you
dismount, find a better parking location.
If rocks or other objects are available, you can block the wheels as
shown for additional security.
If you must park your ATV on a steep incline or loose or slippery
surface, use the following procedure:
1.
2.
3.
4.
5.
1.
2.
3.
4.
08/08/07 20:06:00 31HN6680 0079 
71
Servicing Your Honda
Servicing Your Honda
Maintenance, replacement or repair of the emission control devices
and systems may be performed by any ATV repair establishment or
individual using parts that are ‘‘certified’’ to EPA standards.
Bef ore You Service Your Honda
Service Preparations
To help keep your ATV in good shape, this section includes a
Maintenance Schedule for required service and step-by-step instructions
for specific maintenance tasks. You’ll also find important safety
precautions, information on fuels and oils, and tips for keeping your
Honda looking good.
For information about replacing a fuse, see page .
For information about the exhaust emission and noise requirements of
the U.S. Environmental Protection Agency (EPA), the California Air
Resources Board (CARB), and Environment Canada (EC),
see page .
..........................................................The Importance of Maintenance . 73
..............................................................................Maintenance Safety . 74
...........................................................Important Safety Precautions . 75
.........................................................................Maintenance Schedule . 76
.............................................................................Maintenance Record . 80
USA Only
.....................................................Maintenance Component Locations . 81
................................................................................................Tool Kit . 84
......................................................................Owner’s Manual Storage . 85
.......................................................................................Seat Removal . 86
165
180
08/08/07 20:06:09 31HN6680 0080 
72
Servicing Your Honda
Servicing Your Honda
Service Procedures
Fluids & Filters
......................................................................................................Fuel . 87
............................................................................................Engine Oil . 90
.......................................................................................Gear Case Oil . 96
...........................................................................................Air Cleaner . 98
Engine
Electrical
Chassis
...............................................................................................Throttle . 103
.......................................................Carburetor Choke Cable & Knob . 105
....................................................................................Clutch System . 106
.........................................................................Reverse Lock System . 110
..............................................................................Engine Idle Speed . 111
..........................................................................................Spark Plug . 112
.................................................................................................Valves . 115
....................................................................................Spark Arrester . 116
.................................................................................................Brakes . 118
...................................................................................................Tires . 129
...............................................................Engine Guard & Skid Plates . 135
................................................................................................Battery . 136
................................................................................Appearance Care . 141
08/08/07 20:06:17 31HN6680 0081 
Improperly maintaining this ATV or failing to
correct a problem before you ride can cause a
crash in which you can be seriously hurt or
killed.
Always follow the inspection and maintenance
recommendations and schedules in this owner’s
manual.
73
The Importance of Maintenance
Servicing Your Honda
Frequent servicing of the air cleaner is especially important to help you
avoid a possible costly engine repair.
If your ATV overturns or is involved in a crash, be sure your Honda
dealer inspects all major parts, even if you are able to make some repairs.
More frequent service is needed if you subject your ATV to severe use
or ride in unusually wet or dusty areas.
To help you properly care for your ATV, this section of the manual
provides a Maintenance Schedule. The service intervals in this schedule
are based on average riding conditions.
A well-maintained ATV is essential for safe, economical, and trouble-
free riding. It will also help reduce air pollution. Careful pre-ride
inspections and good maintenance are especially important because your
ATV is designed to be ridden over rough off-road terrain.
08/08/07 20:06:23 31HN6680 0082 
Failure to properly follow maintenance
instructions and precautions can cause you to
be seriously hurt or killed.
Always follow the procedures and precautions
in this owner’s manual.
74
Maintenance Safety
Servicing Your Honda
This section includes instructions on how to perform some important
maintenance tasks. If you have basic mechanical skills, you can perform
many of these tasks with the tools provided with your ATV.
Other tasks that are more difficult and require special tools are best
performed by professionals. Removing the wheels should normally be
handled only by a Honda technician or other qualified mechanic.
Instructions are included in this manual only to assist in emergency
service.
Some of the most important safety precautions follow. However, we
cannot warn you of every conceivable hazard that can arise in
performing maintenance. Only you can decide whether or not you
should perform a given task.
08/08/07 20:06:29 31HN6680 0083 
75
Important Safety Precautions
Maintenance Safety
Servicing Your Honda
Carbon monoxide poisoning from engine exhaust.
Burns from hot ATV parts.
Injury from moving parts.
Make sure the engine is off before you begin any maintenance or
repairs. This will help eliminate several potential hazards:
Be sure there is
adequate ventilation whenever you operate the engine.
Let the engine and exhaust system cool
before touching.
Do not run the engine unless instructed
to do so.
Read the instructions before you begin, and make sure you have the
tools and skills required.
To reduce the possibility of a fire or explosion, be careful when
working around gasoline. Use only non-flammable solvent, not
gasoline, to clean parts. Keep cigarettes, sparks, and flames away
from all fuel-related parts.
Remember that your Honda dealer knows your ATV best and is fully
equipped to maintain and repair it. To ensure the best quality and
reliability, use only new Honda Genuine Parts or other equivalents for
repair and replacement. If you have the tools and skills required for
additional maintenance jobs, you can purchase an official Honda
Service Manual (page ).188
08/08/07 20:06:34 31HN6680 0084 
76
Maintenance Schedule
Servicing Your Honda
The required Maintenance Schedule that follows specifies how often
you should have your ATV serviced, and what things need attention. It
is essential to have your ATV serviced as scheduled to maintain safe,
dependable performance and proper emission control.
The service intervals in this Maintenance Schedule are based on average
riding conditions. Some items will need more frequent service if you
ride in unusually wet or dusty areas or at full throttle. Consult your
Honda dealer for recommendations applicable to your individual needs
and use.
Some items in the Maintenance Schedule can be performed with basic
mechanical skills and hand tools. Procedures for these items are
provided in this manual. Other items involve more extensive procedures
and may require special training, tools, and equipment. We recommend
that you have your Honda dealer perform these tasks unless you have
advanced mechanical skills and the required tools and equipment.
Procedures for such items in this schedule are provided in an official
Honda Service Manual available for purchase (page ).
If you do not feel capable of performing a given task or need assistance,
remember that your Honda dealer knows your ATV best and is fully
equipped to maintain and repair it. If you decide to do your own
maintenance, use only Honda Genuine Parts or their equivalents for
repair or replacement to ensure the best quality and reliability.
188
08/08/07 20:06:41 31HN6680 0085 
**
**
77
Maintenance Schedule
Servicing Your Honda
Summary of Maintenance Schedule Notes & Procedures:
Perform the pre-ride inspection (page ) and owner maintenance on
this section at each scheduled maintenance period.
Each item on the maintenance schedule requires some mechanical
knowledge. Certain items (particularly those marked and ) may
require more technical information and tools. Consult your Honda dealer.
Should be serviced by your Honda dealer, unless you have the
proper tools and service data, and are mechanically qualified. Refer
to the official Honda Service Manual (page ).
In the interest of safety, we recommend these items be serviced
only by your Honda dealer.
Service more frequently when riding in dusty areas, sand or snow.
Service more frequently after riding in very wet or muddy conditions.
Replace every 2 years. Replacement requires mechanical skill.
NOTES:
1.
2.
3.
31
188
08/08/07 20:06:48 31HN6680 0086 
mi
km
NOTE
NOTE 1
NOTE 2
100
150
20
I
I
1200
2000
200
I
I
I
C
I
I
I
C
C
I
600
1000
100
C
I
I
I
I
FUEL LINE
THROTTLE OPERATION
CARBURETOR CHOKE
AIR CLEANER
AIR CLEANER HOUSING
DRAIN TUBE
SPARK PLUG
VALVE CLEARANCE
ENGINE OIL
ENGINE OIL STRAINER
SCREEN
ENGINE OIL
CENTRIFUGAL FILTER
ENGINE IDLE SPEED
Refer to
page
103
105
98
102
112
115
90
111
REGULAR
ITEMS
FREQUENCY
WHICHEVER
COMES
FIRST
INITIAL
HOURS
MAINT. INTERVALMAINT.
INITIAL = 100mi(150km), 20
operating hours or 1 month : R
REGULAR = Every 600mi (1000
km), 100 operating hours or 12
months : R
78
Maintenance Schedule
Servicing Your Honda
Maintenance Procedures:
I: inspect and clean, adjust, lubricate, or replace, if necessary
C: clean
A: adjust
L: lubricate
R: replace
Should be serviced by your Honda dealer, unless you have the proper tools and service data, and
are mechanically qualified. Refer to the official Honda Service Manual (page ).
In the interest of safety, we recommend these items be serviced only by your Honda dealer.
188
08/08/07 20:06:57 31HN6680 0087 
mi
km
NOTE
NOTE 3
NOTE 1
100
150
20
I
I
I
I
I
I
I
600
1000
100
I
I
I
I
I
I
I
C
I
I
1200
2000
200
I
I
I
I
I
I
I
I
I
I
C
I
I
I
I
I
Refer to
page
96
118
124
121
127
118
110
135
106
116
REAR FINAL GEAR
CASE OIL
BRAKE FLUID
BRAKE SHOE WEAR
BRAKE PAD WEAR
BRAKELIGHT SWITCH
BRAKE SYSTEM
REVERSE LOCK
SYSTEM
SKID PLATE, ENGINE
GUARD
CLUTCH SYSTEM
SUSPENSION
SPARK ARRESTER
NUTS, BOLTS,
FASTENERS
WHEELS/TIRES
TIE-ROD AND JOINT
BOOTS
STEERING SHAFT
HOLDER BEARING
STEERING SYSTEM
FREQUENCY
ITEMS
WHICHEVER
COMES
FIRST
REGULARINITIAL
HOURS
NOTE 1,2
(R:EVERY 2
YEARS)
MAINT. INTERVALMAINT.
79
Servicing Your Honda
Maintenance Schedule
In the interest of safety, we recommend these items be serviced only by your Honda dealer.
Should be serviced by your Honda dealer, unless you have the proper tools and service data, and
are mechanically qualified. Refer to the official Honda Service Manual (page ).188
08/08/07 20:07:06 31HN6680 0088 
80
Maintenance Record
Servicing Your Honda
Notes
Miles (km) or
hours
Date Performed By:
Keeping an accurate maintenance record will help ensure that your ATV
is properly maintained. Retain detailed receipts to verify the
maintenance was performed. If the ATV is sold, these receipts should be
transferred with the ATV to the new owner. Make sure whoever
performs the maintenance completes this record. All scheduled
maintenance, including the 100 mile (150 km) or 20 hours initial
maintenance, is considered a normal owner operating cost and will be
charged for by your dealer. Use the space under Notes to record
anything you want to remind yourself about or mention to your dealer.
100 (150) or
20
600 (1,000) or
100
1,200 (2,000) or
200
1,800 (3,000) or
300
2,400 (4,000) or
400
3,000 (5,000) or
500
3,600 (6,000) or
600
4,200 (7,000) or
700
4,800 (8,000) or
800
08/08/07 20:07:12 31HN6680 0089 
fuel fill cap
choke knob
front brake fluid reservoir
clutch lever /
parking brake lever
throttle lever
front brake lever
81
Servicing Your Honda
Maintenance Component Locations
08/08/07 20:07:18 31HN6680 0090 
air cleaner
battery
air cleaner
housing
drain tube
front brake
caliper
rear brake pedal
throttle stop screw
(engine idle speed)
fuse
air pressure gauge
tool kit
rear brakelight switch
82 Servicing Your Honda
Maintenance Component Locations
08/08/07 20:07:22 31HN6680 0091 
clutch
engine oil filler cap/
dipstick
gear case
oil filler cap
engine oil drain bolt
spark plug
owner’s manual
spark arrester
gear case
oil level check bolt
83
Servicing Your Honda
Maintenance Component Locations
08/08/07 20:07:27 31HN6680 0092 
(1)
(2)
(1) tool kit
(2) rubber band
UNDER SEAT
84
Tool Kit
Servicing Your Honda
The tool kit ( ) is stored under the seat (page ).
After using the tools, be sure to use the rubber band ( ) to fasten the
tool kit securely.
tool case
sparkplugwrench
air pressure gauge
screwdriver handle
standard/Phillips screwdriver
The tools in the kit are sufficient to perform routine maintenance and
simple repairs. Any extensive work requiring additional tools should be
performed by your Honda dealer.
The tool kit includes the following items:
186
2
08/08/07 20:07:35 31HN6680 0093 
(1)
(5)
SEAT UNDERSIDE
(4) plastic document bag
(5) rubber band
(1) owner’s manual
(2) seat
(3) spare fuse
(2)
(4)
(3)
85
Owner’s Manual Storage
Servicing Your Honda
The owner’s manual and spare fuse ( ) should be stored in the plastic
document bag ( ) and fastened with the rubber band ( ).
Be careful not to flood this area when washing your ATV.
Your ATV provides storage for the owner’s manual so you’ll have it
with you for easy reference. Store your owner’s manual ( ) in the
plastic document bag on the underside of the seat ( ).
1
5
2
3
4
08/08/07 20:07:41 31HN6680 0094 
(1)
(2) (5)
(3)
(1) seat lock lever
(2) seat
(3) front prongs
(4)
(4) hooks
(5) studs
86
Seat Removal
Servicing Your Honda
Saf ety PrecautionsRefer to on page .
Press down on the seat until locks.
Installation
Slide the seat ( ) back and lift it.
Removal
Insert the front prongs ( ) into the hooks ( ) on the frame and press
the studs ( ) into the grommets on the frame.
Pull the seat lock lever ( ) at the left side of the seat.
The seat must be removed for the air cleaner, battery and fuse
maintenance, and to access the tool kit and owner’s manual.
1.
2.
1.
2.
5
1
75
2
34
08/08/07 20:07:50 31HN6680 0095 
unleaded
86 (or higher)
type
pump octane number
87
Fuel Recommendation
Servicing Your Honda
Fuel
Saf ety PrecautionsRefer to on page .
We recommend that you use unleaded fuel because it produces fewer
engine deposits and extends the life of exhaust system components.
Your engine is designed to use any gasoline that has a pump octane
number of 86 or higher. Gasoline pumps at service stations normally
display the pump octane number. For information on the use of
oxygenated fuels, see page .
Use of lower octane gasoline can cause persistent ‘‘pinging’’ or ‘‘spark
knock’’ (a loud rapping noise) which, if severe, can lead to engine
damage. Light pinging experienced while operating under a heavy load,
such as climbing a hill, is no cause for concern.
If pinging or spark knock occurs at a steady engine speed under normal
load, change brands of gasoline. If pinging or spark knock persists,
consult your Honda dealer.
Never use stale or contaminated gasoline or an oil/gasoline mixture.
Avoid getting dirt, dust, or water in the fuel tank.
75
185
08/08/07 20:07:59 31HN6680 0096 
2.51 US gal (9.5 )
0.69 US gal (2.6 )
(1) fuel fill cap
(2) breather tube
(3) (2)
(1)
(4)
(3) handlebar cover hole
(4) filler neck
88
Fuel Capacity
Refueling Procedure
Fuel
Servicing Your Honda
Saf ety Precautions
Fuel tank capacity, including reserve:
Reserve capacity:
Refer to on page .
The tank should be refilled as soon as possible after switching to reserve,
and the fuel valve should be returned to the ON position after refueling
to avoid running out of fuel with no reserve.
75
08/08/07 20:08:07 31HN6680 0097 
Gasoline is highly flammable and explosive.
You can be burned or seriously injured when
handling fuel.
Stop the engine and keep heat, sparks and
flame away.
Handle fuel only outdoors.
Wipe up spills immediately.
89
Fuel
Servicing Your Honda
Add fuel until the level reaches the bottom of the filler neck ( ).
Avoid over filling the tank. There should be no fuel in the filler neck.
If the fuel valve was set to RES, turn the fuel valve ON.
If you replace the fuel fill cap, use only a Honda Genuine replacement
part.
To open the fuel fill cap ( ), turn it counterclockwise.
Pull the breather tube ( ) out of the handlebar cover hole ( ).
After refueling, reinstall the fuel fill cap, turning it clockwise.
Insert the breather tube into the handlebar cover hole.
1.
2.
3.
4.
5.
4
1
6.
32
08/08/07 20:08:15 31HN6680 0098 
90 Servicing Your Honda
Engine Oil
Engine oil quality is a major factor that affects both the performance
and the service life of the engine.
Change the engine oil as specified in the maintenance schedule on
page . When running in very dusty conditions, oil changes should be
performed more frequently than specified in the maintenance schedule.
Using the proper oil (page ) and regularly checking, adding, and
changing oil will help extend your engine’s life. Even the best oil wears
out. Changing oil helps get rid of dirt and deposits in the engine.
Operating the engine with old or dirty oil can damage your engine.
Running the engine with insufficient oil can cause serious damage to the
engine and transmission.
91
78
08/08/07 20:08:20 31HN6680 0099 
NOT RECOMMENDED OK
API classification
SAE 10W-30viscosity (weight)
JASO T 903
standard
suggested oil
SG or higher except oils labeled as
energy conserving on the circular API
service label
MA
Pro Honda GN4 4-stroke oil (USA &
Canada), or Honda 4-stroke oil
(Canada only), or an equivalent
motorcycle oil.
91
Oil Recommendation
Servicing Your Honda
Engine Oil
Do not use non-detergent, vegetable, or castor based racing oils.
Suggested oils are equal in performance to SJ oils that are not labeled
as energy conserving on the circular API service label.
Your ATV does not need oil additives. Use the recommended oil.
Do not use oils with graphite or molybdenum additives. They may
adversely affect clutch operation.
Do not use API SH or higher oils displaying a circular API ‘‘energy
conserving’’ service label on the container. They may affect
lubrication and clutch performance.
08/08/07 20:08:33 31HN6680 0100 
(1) code number of the sales company of the oil
(2) oil classification
(1)
(2)
92 Servicing Your Honda
Engine Oil
Other viscosities shown in the following chart may be used when the
average temperature in your riding area is within the indicated range.
JASO T 903 standard
The JASO T 903 standard is an index for engine oils for 4-stroke
motorcycle engines.
There are two classes: MA and MB.
Oil conforming to the standard is labeled on the oil container. For
example, the following label shows the MA classification.
08/08/07 20:08:40 31HN6680 0101 
(1) (2)
(3)
(2) upper level mark
(3) lower level mark
LEFT SIDE
(1) oil filler cap/dipstick
93
Checking & Adding Oil
Servicing Your Honda
Engine Oil
Saf ety Precautions
Running the engine with an improper oil level can cause serious engine
damage.
Bef ore riding your ATV, check the engine oil level.
Refer to on page .
Reinstall the oil filler cap/dipstick.
If required, add the specified oil into the filler cap hole, up to the
upper level mark on the oil filler cap/dipstick. Do not overfill.
Insert the oil filler cap/dipstick without screwing it in, then remove
the oil filler cap/dipstick and check the oil level. The oil level should
be between the upper level mark ( ) and the lower level mark ( ) on
the oil filler cap/dipstick.
Remove the oil filler cap/dipstick ( ) from the front crankcase cover
and wipe it clean.
Start the engine in a well-ventilated area and let it idle for 3 5
minutes. Stop the engine and wait 2 3 minutes.
Park your ATV on a firm, level surface.
Check the engine oil level each day before operating your ATV and add
if needed.
1.
2.
3.
4.
5.
6.
75
2
1
3
08/08/07 20:08:51 31HN6680 0102 
(1)
(1) oil drain plug
UNDER ENGINE
94
Changing Engine Oil
Servicing Your Honda
Engine Oil
Saf ety Precautions
Drain the Engine Oil:
Refer to on page .
This procedure requires mechanical skill and professional tools such as a
torque wrench, as well as a means for disposing of the drained fluid
(page ). If you do not have the skills or the tools, see your Honda
dealer.
With the ATV on the level ground, remove the oil filler cap/dipstick
from the left crankcase cover.
Place an oil drain pan under the crankcase and remove the oil drain
plug ( ).
1.
2.
75
154
1
08/08/07 20:08:57 31HN6680 0103 
18 lbf·ft (25 N·m , 2.5 kgf·m)
1.7 US qt (1.6 )
95
Servicing Your Honda
Engine Oil
Improper disposal of drained f luids is harmf ul to the environment.
Add Engine Oil:
Pour the drained oil into a suitable container and dispose of it in an
approved manner (page ).
Check that the drain plug sealing washer is in good condition. If
necessary, replace the sealing washer.
Reinstall the oil drain plug and tighten it to the specified torque:
Fill the crankcase with the recommended grade oil approximately:
Reinstall the oil filler cap/dipstick.
Start the engine and let it idle for 3 5 minutes.
Check that there are no oil leaks.
If a torque wrench is not used for installation, see your Honda dealer as
soon as possible to verify proper assembly.
Reinstall the oil filler cap/dipstick.
Stop the engine, wait 2 3 minutes and check the oil level. Make sure
the oil is between the upper and lower level marks on the oil filler
cap/dipstick. If necessary, add more oil but do not overfill.
1.
2.
3.
4.
5.
6.
7.
3.
154
8.
08/08/07 20:09:07 31HN6680 0104 
type
viscosity (weight)
hypoid gear oil
SAE 80
suggested oil Honda shaft drive oil or equivalent
96
Changing Oil
Oil Recommendation
Gear Case Oil
Servicing Your Honda
Saf ety PrecautionsRefer to on page .
Change the oil with the gear case at normal operating temperature to
assure complete and rapid draining.
75
08/08/07 20:09:15 31HN6680 0105 
9 lbf·ft (12 N·m , 1.2 kgf·m)
2.7 US oz (80 cm )
(1)
(4)
(3)
REAR
(3) oil level check bolt
(4) oil level check hole
(1) oil drain plug
(2) oil filler cap
(2)
97
Gear Case Oil
Servicing Your Honda
Improper disposal of drained f luids is harmf ul to the environment.
Park the ATV on level ground.
Place an oil drain pan under the oil drain plug ( ).
Remove the oil filler cap ( ) and the drain plug.
Remove the oil level check bolt ( ). Make sure the oil level reaches
the oil level check hole ( ).
Fill the gear case with the recommended oil.
After the oil has completely drained, reinstall the drain plug and
tighten it to the specified torque:
Pour the drained oil into a suitable container and dispose of it in an
approved manner (page ).
Install the oil filler cap and oil level check bolt.
1.
2.
3.
4.
5.
6.
1
2
7.
154
8.
3
4
08/08/07 20:09:26 31HN6680 0106 
98
Air Cleaner
Servicing Your Honda
Saf ety Precautions
Using the wrong air cleaner may result in premature engine wear.
Improper or lack of proper air cleaner maintenance can cause poor
perf ormance and premature engine wear.
Refer to on page .
Proper air cleaner maintenance is very important for off-road vehicles.
A dirty, water-soaked, worn-out, or defective air cleaner will allow dirt,
dust, mud, and other impurities to pass into the engine.
Service the air cleaner more frequently if you ride in unusually wet or
dusty areas. Your Honda dealer can help you determine the correct
service interval for your riding conditions.
Your ATV’s air cleaner has very specific performance requirements.
Use a new Honda Genuine air cleaner specified for your model or an air
cleaner of equal quality.
Proper air cleaner maintenance can prevent premature engine wear or
damage, expensive repairs, low engine power, poor gas mileage, and
spark plug fouling.
75
08/08/07 20:09:32 31HN6680 0107 
UNDER SEAT
(1) rubber sheet
(2) retainer clips
(3) air cleaner housing cover
(1)
(3)
(2)
99
Cleaning
Air Cleaner
Servicing Your Honda
Remove the seat (page ).
Unlatch the retainer clips.
Remove the air cleaner housing cover ( ).
Uncover the rubber sheet ( ) from the retainer clips ( ).
(cont’d)
1.
2.
3.
4.
12
86
3
08/08/07 20:09:40 31HN6680 0108 
UNDER SEAT
(4)
(5) (6)
(7)
(8)
(4) screws
(5) air cleaner assembly
(6) clamp
(7) air cleaner
(8) air cleaner body
100 Servicing Your Honda
Air Cleaner
Gently wash the air cleaner in clean, non-flammable (high flash
point) solvent such as kerosene not gasoline. After cleaning, gently
squeeze out the remaining solvent. Avoid twisting or wringing the air
cleaner. This can tear the foam.
Inspect for tears or cracks in the foam or seams of the air cleaner.
Replace the air cleaner if it is damaged.
Allow the air cleaner to dry thoroughly before applying oil. A wet air
cleaner will not fully absorb the oil.
Pour clean Pro Honda Foam Filter Oil or an equivalent (Canada:
Honda Foam Filter Oil or an equivalent) over the entire surface of the
air cleaner. Use both hands to evenly spread the oil into the air cleaner.
Gently squeeze out any excess oil. (To keep your hands dry, place the
air cleaner in a clean plastic bag before spreading the oil into the air
cleaner.)
Unscrew the clamp ( ).
Remove the air cleaner ( ) from the air cleaner body ( ).
Loosen the screws ( ) and remove the air cleaner assembly ( ) from
the air cleaner housing.
5.
6.
7.
8.
9.
10.
11.
45
6
78
08/08/07 20:09:49 31HN6680 0109 
(1) dust cover
UNDER SEAT
(1)
(2)
(2) air cleaner housing
101
Dust Cover
Air Cleaner
Servicing Your Honda
Install the air cleaner on the air cleaner body.
Apply a thin coat of grease to the sealing surface of the air cleaner
assembly.
Install the clamp.
Insert the air cleaner assembly into the air cleaner housing.
Fasten the screws.
Install the air cleaner housing cover and latch the retainer clips.
Do not push the dust cover ( ) too far into the air cleaner housing ( ).
If the dust cover is dirty, clean it.
12.
13.
14.
15.
1
16.
17.
2
08/08/07 20:09:56 31HN6680 0110 
(1)
(1) drain tube
(2) clip (3) air cleaner housing
REAR
(3)
(2)
102
Air Cleaner Housing Drain Tube
Air Cleaner
Servicing Your Honda
The air cleaner housing drain tube should be serviced in accordance with
the Maintenance Schedule. (Riding through water may require more
frequent inspection.) If deposits can be seen in the drain tube, the tube
must be cleaned before starting the vehicle.
Remove the drain tube ( ) by removing the clip ( ) under the air
cleaner housing ( ).
Drain the deposits.
Reinstall the drain tube, securing it with the clip.
1.
2.
3.
12
3
08/08/07 20:10:02 31HN6680 0111 
−−
1/8 5/16 in
(3 8 mm)
1/85/16in(38mm)
(1)
(2) (4)(3)
(1) throttle lever
(2) rubber sleeve
(3) throttle cable adjuster
RIGHT HANDLEBAR
(())
(())
(4) lock nut
( ) increase freeplay
( ) decrease freeplay
103
Throttle Freeplay
Throttle
Servicing Your Honda
Saf ety PrecautionsRefer to on page .
After adjustment, check for smooth operation of the throttle lever
from fully closed to fully open in all steering positions.
Tighten the lock nut and reinstall the sleeve.
Loosen the lock nut ( ).
Turn the adjuster to obtain the correct freeplay.
Slide the rubber sleeve ( ) back to expose the throttle cable adjuster
().
Adjustment
Check freeplay at the throttle lever ( ).
Freeplay:
Inspection
1.
2.
3.
4.
5.
75
1
2
4
3
08/08/07 20:10:13 31HN6680 0112 
104
Throttle Inspection
Throttle
Servicing Your Honda
Saf ety PrecautionsRefer to on page .
Check that the throttle assembly is positioned properly and the
securing bolts are tight.
Check for smooth operation of the throttle lever from fully open to
fully closed in all steering positions. If there is a problem, see your
Honda dealer.
Inspect the condition of the throttle cables from the throttle lever
down to the carburetor. If the cable is kinked or chafed, have it
replaced.
Check the cables for tension or stress in all steering positions.
Lubricate the cables with a commercially available cable lubricant to
prevent premature wear and corrosion.
1.
2.
3.
4.
5.
75
08/08/07 20:10:20 31HN6680 0113 
(1)
(2)
(1) choke cable (2) choke knob
LEFT HANDLEBAR
105
Carburetor Choke Cable & Knob
Servicing Your Honda
Saf ety PrecautionsRefer to on page .
Check the condition of the choke cable ( ).
Check the operation of the choke knob ( ).
If the cable is damaged or kinked, have it replaced by your Honda
dealer.
1.
2.
75
2
1
08/08/07 20:10:26 31HN6680 0114 
−−
3/8 13/16 in
(10 20 mm)
3/8 13/16 in (10 20 mm)
(1)
LEFT HANDLEBAR
(1) clutch lever/parking brake lever
106
Clutch Adjustment
Clutch System
Servicing Your Honda
Saf ety PrecautionsRefer to on page .
Inspection
Check freeplay.
Freeplay:
If necessary, adjust to the specified range.
Improper freeplay adjustment can cause premature clutch wear.
Clutch adjustment may be required if the ATV stalls when shifting into
gear, if it tends to creep, or if the clutch slips, causing acceleration to lag
behind engine speed.
75
08/08/07 20:10:33 31HN6680 0115 
(2)
(4)
(3)
( ) increase freeplay
( ) decrease freeplay
(())
(())
LEFT HANDLEBAR
(2) dust cover
(3) upper lock nut
(4) upper clutch cable adjuster
107
Clutch System
Servicing Your Honda
Minor adjustments are generally made with the upper clutch cable
adjuster.
Upper Adjustment
Pull back the dust cover ( ). Loosen the upper lock nut ( ) and turn
the upper clutch cable adjuster ( ). Tighten the upper lock nut and
check the adjustment.
If the cable adjuster is threaded out near its limit or the correct
freeplay cannot be obtained using the cable adjuster, a major
adjustment must be made. Loosen the upper lock nut and turn in the
cable adjuster completely. Tighten the upper lock nut and pull on the
dust cover.
If proper adjustment cannot be obtained or the clutch does not work
correctly, the cable or clutch friction discs may be worn. See your
Honda dealer.
1.
2.
23
4
08/08/07 20:10:41 31HN6680 0116 
( ) increase freeplay
( ) decrease freeplay
(())
(())
LEFT SIDE
(5) lower adjusting nut
(6) lower lock nut
(6)
(5)
108
Clutch System
Servicing Your Honda
Lower Adjustment
The lower clutch cable adjuster is used if the upper clutch cable adjuster
is threaded out near its limit, or the correct freeplay cannot be obtained.
Tighten the upper lock nut and pull the dust cover ( ) back to its
normal position.
Loosen the upper lock nut ( ) and turn the upper clutch cable adjuster
( ) all the way in (to provide maximum freeplay).
Hold the lower adjusting nut ( ) and loosen the lower lock nut ( ) at
the lower end of the cable.
Turn the lower adjusting nut to obtain the specified freeplay.
Hold the lower adjusting nut and tighten the lower lock nut. Check the
adjustment.
1.
2.
3.
4.
5.
2
3
4
56
08/08/07 20:10:50 31HN6680 0117 
109
Other Inspections & Lubrication
Clutch System
Servicing Your Honda
Start the engine, pull the clutch lever/parking brake lever in, and shift
into gear. Make sure the engine does not stall and the ATV does not
creep. Gradually release the clutch lever/parking brake lever and open
the throttle. Your ATV should move smoothly and accelerate
gradually.
Lubricate the clutch cable with a commercially available cable
lubricant to prevent premature wear and corrosion.
Check the clutch cable for kinks or signs of wear. If necessary, have
it replaced.
Check that the clutch lever/parking brake lever assembly is positioned
properly and the securing bolts are tight.
Check the clutch lever/parking brake lever and clutch cable for loose
connections or other damage. If the clutch cable is worn or kinked, have
it replaced by your Honda dealer.
6.
08/08/07 20:10:55 31HN6680 0118 
(1)
(2)
(1) reverse assist lever
(2) cable
RIGHT SIDE REAR CRANKCASE
110 Servicing Your Honda
Reverse Lock System
Saf ety PrecautionsRefer to on page .
Check the operation of the reverse assist lever ( ) for smooth without
sticking.
Check the reverse assist lever and cable ( ) for loose connections or
other damage. If the cable is worn or kinked, have it replaced by your
Honda dealer.
1.
2.
75
2
1
08/08/07 20:11:02 31HN6680 0119 
±
1,400 100 rpm
RIGHT SIDE
(1) throttle stop screw ( ) increase
( ) decrease
(1) (())
()
111
Idle Speed Adjustment
Engine Idle Speed
Servicing Your Honda
Saf ety Precautions
The best way to assure proper carburetion is to see your Honda dealer
for regularly scheduled servicing, including carburetor adjustment.
Refer to on page .
Remember, idle speed adjustment is not a ‘‘cure-all’’ for other problems
in your engine’s fuel-delivery system. Adjusting the idle will not
compensate for a fault elsewhere.
Adjust idle speed by turning the throttle stop screw ( ).
Idle speed (in neutral):
Park your ATV on a firm, level surface.
Connect a tachometer to the engine.
Shift into neutral. Start the engine.
If the engine is cold, start it and warm it up with 10 minutes of stop-
and-go riding. Stop the engine.
The engine must be at normal operating temperature for accurate idle
speed adjustment.
For information about high altitude carburetor adjustment, see page .
1.
2.
3.
4.
5. 1
75
179
08/08/07 20:11:12 31HN6680 0120 
DPR8EA-9 (NGK)
DPR7EA-9 (NGK)
X22EPR-U9 (DENSO)
X24EPR-U9 (DENSO)
or
orfor cold climate
(below 5°C, 41°F)
standard spark plug
(1) spark plug cap
(1)
112
Spark Plug Recommendation
Spark Plug Inspection & Replacement
Spark Plug
Servicing Your Honda
Using spark plugs with an improper heat range can cause engine
damage.
Saf ety Precautions
Use only the recommended type of spark plug in the recommended heat
range.
Refer to on page .
Using a spark plug wrench provided in the tool kit, remove the spark
plug.
Clean any dirt from around the spark plug base.
Disconnect the spark plug cap ( ). Take care to avoid damaging the
spark plug wire when disconnecting the cap.
1.
2.
3.
75
1
08/08/07 20:11:24 31HN6680 0121 
−−
0.031 0.035 in
(0.80 0.90 mm)
0.031 0.035 in (0.80 0.90 mm)
(2)
(3)
(4)
(2) center electrode
(3) side electrode
(4) spark plug gap
113
Spark Plug
Servicing Your Honda
Discard the spark plug if there is apparent wear or if the insulator is
cracked or chipped.
Using a wire-type feeler gauge, check the spark plug gap ( ). If
adjustment is necessary, bend the side electrode carefully.
The gap should be:
Inspect the electrodes and center porcelain for deposits, corrosion, or
carbon fouling. If the corrosion or deposits are heavy, replace the
plug. Clean a carbon or wet-fouled plug with a plug cleaner, if
available, or a wire brush. Inspect the spark plug electrodes for wear.
The center electrode ( ) should have a flat tip and sharp edges, and
the side electrode ( ) should not be eroded. If the electrodes and
insulator tip appear unusually fouled or burned, we suggest that you
contact your Honda dealer.
(cont’d)
5.
4.
6. 4
2
3
08/08/18 10:28:36 31HN6680 0122 
114
Spark Plug
Servicing Your Honda
An improperly tightened spark plug can damage the engine. If a plug is
too loose, a piston may be damaged. If a plug is too tight, the threads
may be damaged.
With the plug washer attached, thread the spark plug in by hand to
prevent cross-threading.
Tighten the spark plug:
If the old plug is good:
1/8 turn after it seats.
If installing a new plug, tighten it twice to prevent loosening:
First, tighten the plug:
NGK: turn after it seats.
DENSO: turn after it seats.
Then loosen the plug.
Next, tighten the plug again:
1/8 turn after it seats.
Reinstall the spark plug cap. Take care to avoid pinching any cables
or wires.
7.
b)
c)
a)
3/4
1/2
8.
9.
08/08/07 20:11:38 31HN6680 0123 
0.005 in (0.13 mm)
115
Valve Inspection
Valves
Servicing Your Honda
Saf ety PrecautionsRefer to on page .
Valve clearance should be:
intake/exhaust:
For those who are mechanically proficient and have the proper tools,
instructions on adjusting valve clearances are given in the official
Honda Service Manual. Otherwise, the valves should be adjusted by
your Honda dealer.
Excessive clearance will cause noise. Insufficient clearance will cause
loss of power and possibly damage the valves.
75
08/08/07 20:11:44 31HN6680 0124 
REAR
(4)
(3)
(3) gasket
(4) muffler
(1)
(2)
(1) bolts
(2) spark arrester
116
Spark Arrester
Servicing Your Honda
Saf ety PrecautionsRefer to on page .
Allow the engine and muffler to cool.
Remove the bolts ( ), the spark arrester ( ) and the gasket ( ) from
the muffler ( ).
The spark arrester must be serviced every 100 operating hours to
maintain its efficiency.
Regular servicing prevents carbon build up (which can diminish engine
performance) and also complies with USDA regulations for regular
maintenance to assure proper function. The spark arrester prevents
random sparks from the combustion process in your engine from
reaching the environment.
1.
2.
75
21
4
3
08/08/07 20:11:52 31HN6680 0125 
(5)
(5) spark arrester screen
117
Spark Arrester
Servicing Your Honda
Install the spark arrester and the gasket in the muffler and tighten the
bolts securely.
Use a brush to remove carbon deposits from the spark arrester screen
( ). Be careful to avoid damaging the spark arrester screen.
The spark arrester must be free of breaks and holes. Replace, if
necessary. Check the gasket. Replace, if necessary.
3.
4.
5
08/08/07 20:11:57 31HN6680 0126 
Honda DOT 4 Brake Fluidbrake fluid
118
Brake Fluid Recommendation
Brakes
Servicing Your Honda
The hydraulic disc brakes (front) and single mechanical drum brake
(rear) on your ATV dissipate heat generated by the friction of the brake
pads on the disc (front) and the brake shoes on the drums (rear) as the
wheels are slowed.
There are no adjustments to perform, but fluid level and pad wear must
be inspected periodically. The system must be inspected frequently to
ensure there are no fluid leaks.
Hydraulic Disc Front Brake
As the front brake pads wear, brake fluid level will drop. A leak in the
system will also cause the level to drop.
Mechanical Drum Rear Brake
If the clutch lever/parking brake lever or brake pedal freeplay does not
feel within the normal range while riding, check the brake shoes for
wear (page ).
Worn pads should be replaced. If the pads are not worn beyond the
recommended limit, there is probably air in the brake system. See your
Honda dealer to have the air bled from the system.
The recommended brake fluid is Honda DOT 4 Brake Fluid, or any
brake fluid of equal quality and performance. Use fresh brake fluid
from a sealed container. Be sure to read the label before opening the
sealed container. An opened container may be contaminated or may
have absorbed moisture from the air.
If the brake lever freeplay does not feel within the normal range while
riding, check the brake pads for wear (page ).121
124
08/08/07 20:12:06 31HN6680 0127 
(1)
RIGHT HANDLEBAR
(1) LOWER level mark
119
Fluid Level Inspection
Brakes
Servicing Your Honda
Saf ety Precautions
Brake f luid can damage plastic and painted surf aces. Handle with care.
Refer to on page .
Do not add or replace brake fluid, except in an emergency. If you do
add fluid, have your Honda dealer check the system as soon as possible.
If your inspection indicates a low fluid level, have your Honda dealer
add the recommended fluid.
With the ATV in an upright position, check the fluid level.
It should be above the LOWER level mark ( ). If the level is at or
below the LOWER level mark, check the brake pads for wear
(page ).
75
121
1
08/08/07 20:12:14 31HN6680 0128 
120
Other Inspections
Brakes
Servicing Your Honda
Make sure there are no fluid leaks.
Check for deterioration or cracks in the hoses and fittings. If the hoses
are worn or cracked, have them replaced by your Honda dealer.
Wipe up spills immediately. Avoid brake fluid contact with skin or eyes.
If it comes in contact with your eyes, wash them out with clean water
and immediately call a doctor. If it comes in contact with your skin,
wash with clean water and, if necessary, call a doctor.
Worn brake pads should be replaced. If the pads are not worn, have your
brake system inspected for leaks.
08/08/07 20:12:20 31HN6680 0129 
(1)
(2)
(2) edge of reference mark(1) wear indicator
RIGHT FRONT (Left side similar)
121
Brake Pad Wear
Brakes
Servicing Your Honda
Saf ety PrecautionsRefer to on page .
Brake pad wear will depend upon the severity of usage and riding
conditions. The pads will wear faster in wet or muddy conditions.
Inspect the pads visually during all regular service intervals to determine
the pad wear.
Check the wear indicator ( ). If the wear indicator aligns with the
edge of the reference mark ( ), both pads must be replaced, see your
Honda dealer for this replacement.
Always inspect both pads in both the right and left front brake calipers.
75
1
2
08/08/07 20:12:27 31HN6680 0130 
−−
9/16 13/16 in
(15 20 mm)
9/16 13/16 in (15 20 mm)
(1) rear brake pedal
(1)
RIGHT SIDE
122
Rear Brake Pedal Freeplay
Brakes
Servicing Your Honda
Measure the distance the rear brake pedal ( ) moves before the brake
starts to take hold. Freeplay, measurement at the tip of the end of the
pedal, should be:
If necessary, adjust to the specified range.
Inspection
1
08/08/07 20:12:34 31HN6680 0131 
(3)
RIGHT REAR
(3)
(4)
(2)
(2) brake pedal adjusting nut
(3) brake arm pin
(4) brake arm
123
Brakes
Servicing Your Honda
Adjustment
Turn the brake pedal adjusting nut ( ), located on the brake operating
rod at the rear of the frame. Make sure the cutout on the adjusting nut
is properly seated on the brake arm pin ( ).
Adjust the freeplay of the rear brake pedal. Push the brake arm ( ),
then check the clearance between the brake arm and the brake arm pin.
Adjust the freeplay of the brake pedal with the front wheels pointed
straight ahead.
1.
2.
3
2
4
08/08/07 20:12:41 31HN6680 0132 
(1) arrow
(2) brake arm
(3) reference mark
(2)
(3)
(1)
RIGHT REAR
124
Brake Shoe Wear
Brakes
Servicing Your Honda
Saf ety PrecautionsRefer to on page .
The rear brake is equipped with an external brake wear indicator that lets
you check brake wear without disassembly. Application of the brake
control causes the arrow on the brake arm to move toward a reference
mark on the brake panel.
Replace the brake shoe if the arrow aligns with the reference mark
( ) on the brake panel upon full application of the brake. If
replacement is necessary, see your Honda dealer.
Apply the brake control and check the movement of the arrow ( ) on
the brake arm ( ).
1.
2.
75
1
3
2
08/08/07 20:12:49 31HN6680 0133 
RIGHT REAR
(2)
(2)
(3)
(1)
(1) brake lever adjusting nut
(2) brake arm pin
(3) brake arm
125
Parking Brake Adjustment
Brakes
Servicing Your Honda
Saf ety PrecautionsRefer to on page .
Parking brake adjustment may be required if the parking brake does not
hold properly.
Turn the brake lever adjusting nut ( ), located on the brake operating
rod at the rear of the frame. Make sure the cutout on the adjusting nut
is properly seated on the brake arm pin ( ).
(cont’d)
Adjustment
Adjust the freeplay of the clutch lever/parking brake lever with the front
wheels pointed straight ahead.
Push the brake arm ( ) then check the clearance between the brake
arm and the brake arm pin.
Temporarily adjust the clutch lever/parking brake lever freeplay to
more than 13/16 in (20 mm) (page ).
75
1.
2. 1
2
3. 3
106
08/08/07 20:12:58 31HN6680 0134 
−−
9/16 13/16 in
(15 20 mm)
9/16 13/16 in (15 20 mm)
LEFT HANDLEBAR
(4) parking brake pin
(5) clutch lever/parking brake lever
(5) (4)
126
Other Inspections & Lubrication
Brakes
Servicing Your Honda
Lubricate the parking brake cable with a commercially available cable
lubricant to prevent premature wear and corrosion.
Check the parking brake cable for kinks or signs of wear. If necessary,
have it replaced.
After parking brake adjustment is completed, adjust the clutch
freeplay to the correct specification (page ).
Push down the parking brake pin ( ) and then squeeze the
clutch lever/parking brake lever ( ) until firm resistance is felt.
Measure the distance the clutch lever/parking brake lever has moved;
the distance should be:
Check the clutch lever/parking brake lever and parking brake cable for
loose connections or other damages. If the parking brake cable is worn
or kinked, have it replaced by your Honda dealer.
Check that the clutch lever/parking brake lever assembly is positioned
properly and the securing bolts are tight.
106
4. 4
5
5.
08/08/07 20:13:07 31HN6680 0135 
(2)
RIGHT SIDE
((AA))
((BB))
(1)
(1) brakelight switch
(2) adjusting nut
127
Brakelight Switch Adjustment
Brakes
Servicing Your Honda
Saf ety Precautions
Rear Brake Pedal Freeplay
Refer to on page .
Rear Brake Only:
Check the operation of the rear brakelight switch ( ) at the right side
behind the engine from time to time. The brakelight should turn on at
0.6 in (15 mm) of pedal stroke. See ,
page . Adjustment is done by turning the adjusting nut ( ). Turn the
nut in direction ( ) if the switch operates too late and in direction ( ) if
the switch operates too soon.
75
1
122
A
2
B
08/08/07 20:13:14 31HN6680 0136 
(1)
(1) rear brake drain bolt
RIGHT REAR
128
Draining Water from Brakes
Brakes
Servicing Your Honda
Saf ety PrecautionsRefer to on page .
Make sure the engine is OFF and the parking brake is set.
Remove the rear brake drain bolt ( ) from the bottom of the rear
brake cover.
If any water drains, the brake seals must be replaced by your Honda
dealer as soon as possible.
1.
2.
75
1
08/08/07 20:13:21 31HN6680 0137 
Using tires that are excessively worn or
improperly inflated can cause a crash in which
you can be seriously hurt or killed.
Follow all instructions in this owner’s manual
regarding tire inflation and maintenance.
129
Tires
Servicing Your Honda
To safely operate your ATV, your tires must be the proper type and size,
in good condition with adequate tread, and correctly inflated.
This ATV is equipped with low pressure tubeless tires. Although the
tires are designed specifically for off-road use, they are not immune to
punctures. Always select your riding area with care.
The following pages give detailed information on how and when to
check your air pressure, how to inspect your tires for wear and damage,
and our recommendations for tire repair and replacement.
08/08/07 20:13:26 31HN6680 0138 
4.4 psi (30.0 kPa) 2.9 psi (20.0 kPa)RECOMMENDED
PRESSURE
FRONT REAR
130
Air Pressure
Tires
Servicing Your Honda
Saf ety PrecautionsRefer to on page .
Properly inflated tires provide the best combination of handling, tread
life, and riding comfort. Generally, underinflated tires wear unevenly,
adversely affect handling, and are more likely to fail from being
overheated. Overinflated tires make your ATV ride harshly, are more
prone to damage from surface hazards, and wear unevenly.
Always check air pressure when your tires are ‘‘cold.’’ If you check air
pressure when your tires are ‘‘warm’’ even if your ATV has only been
ridden for a few miles the readings will be higher. If you let air out of
warm tires to match the recommended cold tire pressures, the tires will
be underinflated. Be sure to check tire pressure at the riding site, since
changes in altitude can affect air pressure.
Make sure the valve stem caps are secure. If necessary, install new caps.
The recommended ‘‘cold’’ tire pressures are:
75
08/08/07 20:13:34 31HN6680 0139 
Operating this ATV with improper tires, or with
uneven tire pressure may cause loss of control,
and you could be seriously injured or killed.
Always use the size and type tires specified in
this owner’s manual for this vehicle.
Always maintain proper tire pressure as
described in this owner’s manual.
131
Inspection
Tires
Servicing Your Honda
Saf ety Precautions
A manually operated tire pump should be used rather than the high
pressure system found in service stations. This will minimize the
possibility of tire damage from overinflation. If you use a high pressure
system at a service station, add air in small amounts and check the
pressure increase frequently to prevent possible tire damage from
overinflation.
Refer to on page .
Whenever you check the tire pressures, you should also look for:
Bumps or bulges in the side of the tire or the tread. Replace any tire
that has a bump or bulge.
Cuts, slits, or cracks in the tires. Replace the tire if you can see fabric
or cord.
Excessive tread wear.
Nails or other foreign objects embedded in the side of the tire or tread.
(cont’d)
75
08/08/07 20:13:43 31HN6680 0140 
Replace
NEW
3/16 in
(4 mm)
3/16 in (4 mm)
3/16 in (4 mm)
front
rear
(1) groove depth
(2) wear indicator
(3) wear indicator
location mark
(1)
(3)
(2)
132
Tires
Servicing Your Honda
Also, if you hit a pothole or other hard object while riding, stop as soon
as you safely can and carefully inspect the tires for damage.
Tread Wear
For best performance, you should replace a tire before the tread depth at
the center reaches the following limits:
To check the condition of a tire tread, measure the groove depth ( ) in
the center of the tire, or check the wear indicator ( ).
1
2
08/08/07 20:13:53 31HN6680 0141 
133
Tire Repair
Tires
Servicing Your Honda
Saf ety Precautions
If You Have a
Flat Tire,
Refer to on page .
A tire that is repaired, either temporarily or permanently, will have lower
speed and performance limits than a new or undamaged tire.
If you have a tire professionally repaired at a non-Honda facility, we
recommend that you have the work checked by your Honda dealer.
A permanent repair, such as an internal plug patch, can be made if a tire
has only a small puncture in the tread area. However you may not be
able to safely carry as much weight. If you choose to have a tire repaired,
be sure the repair work is performed by a professional.
A temporary repair can sometimes be made in an emergency situation.
However, since a temporary repair may not hold, you must ride very
slowly and have the tire replaced or permanently repaired as soon as
possible. (For more information on temporary repairs, see
page .)
75
161
08/08/07 20:13:59 31HN6680 0142 
×★
×★
DUNLOP KT171AT22 7-10
AT22 10-9 DUNLOP KT175
Installing improper tires on your ATV can affect
handling and stability. This can cause a crash in
which you can be seriously hurt or killed.
Always use the size and type of tires
recommended in this owner’s manual.
front
rear
134
Tire Replacement
Tires
Servicing Your Honda
Saf ety PrecautionsRefer to on page .
The tires that came on your ATV were designed to match the
performance capabilities of your ATV and provide the best combination
of handling, braking, and comfort.
It is best to replace all four tires, however if that is not possible, you
must replace the tires in pairs (front or rear) with tires of the same size
and type as the originals. Never replace just one tire.
The recommended tires for your ATV are:
When you replace a tire, remember:
Have the tire replaced by your Honda dealer if possible.
If you have a tire professionally replaced at a non-Honda facility, we
recommended that you have the work checked by your Honda dealer.
75
08/08/07 20:14:09 31HN6680 0143 
(2)
(1) engine guard
(1)
(2) skid plates
135
Engine Guard & Skid Plates
Servicing Your Honda
Saf ety PrecautionsRefer to on page .
The engine guard ( ) protects the engine crankcase.
The skid plates ( ) protect the frame and rear final gear case. Check the
guard and plates for cracks, damage or looseness at intervals shown in
the Maintenance Schedule.
Have the skid plates replaced if they are cracked or damaged. If the
plate bolts are loose, tighten them securely.
1
2
75
08/08/07 20:14:16 31HN6680 0144 
136
WARNING:
Wash your hands after handling.
Battery
Servicing Your Honda
Your battery is a maintenance-f ree type and can be permanently
damaged if the cap strip is removed.
Battery
Charging,
Battery Storage,
Your ATV has a maintenance-free type battery. You do not have to
check the battery electrolyte level or add distilled water as you would
with a conventional-type battery.
Electrical accessories use current from the battery, even when the
ignition is OFF. Limited operation also allows the battery to discharge.
If you have electrical accessories on your ATV or do not ride frequently,
we recommend that you charge the battery frequently (see
page ).
If you do not expect to ride your ATV for at least two weeks, we
recommend you remove the battery, or at least disconnect the battery
cables (negative cable first).
If you plan to store your ATV, see page .
If your battery seems weak and/or is leaking electrolyte (causing slow
starting or other electrical problems), see your Honda dealer.
Battery posts, terminals and related accessories contain
lead and lead compounds.
137
140
08/08/07 20:14:23 31HN6680 0145 
The battery gives off explosive hydrogen gas
during normal operation.
A spark or flame can cause the battery to
explode with enough force to kill or seriously
hurt you.
Wear protective clothing and a face shield, or
have a skilled mechanic do the battery
maintenance.
137
Battery Storage
Battery
Servicing Your Honda
Saf ety Precautions
Battery Charging,
Refer to on page .
If you plan to store your ATV, we recommend you remove the battery
and store it where it can be charged at least every 30 days to maintain its
service life.
If you do not remove the battery, we recommend disconnecting the
battery cables (negative cable first).
You will get the best storage results from removing the battery and slow
(trickle) charging it every 30 days (see page ).
Before you remove the battery, be sure to read all the information that
follows, as well as the information on the battery label.
(cont’d)
75
140
08/08/07 20:14:30 31HN6680 0146 
(2)
UNDER SEAT
(1)
(4)
(3)
(5)
(1) battery holder
(2) mount bolts
(3) negative ( ) terminal lead
(4) battery
(5) positive ( ) terminal lead
138
Battery
Servicing Your Honda
The battery is located in a compartment under the seat.
Remove the battery.
Disconnect the negative ( ) terminal lead ( ) from the battery ( )
first, then disconnect the positive ( ) terminal lead ( ).
Remove the battery holder ( ) by removing the mount bolts ( ).
Remove the seat (page ).
Make sure the ignition switch is OFF ( ).
Removal
1.
2.
3.
4.
5.
2
3
86
1
5
4
08/08/07 20:14:40 31HN6680 0147 
139
Battery
Servicing Your Honda
Charge the battery (see following section), unless you have been
riding regularly.
Store your battery in an easy-to-reach location off the floor, in an area
protected from freezing temperature and direct sunlight.
Clean the battery box after removing the battery for storage. Dry the
battery box and, if paint is missing, re-paint the area.
Slow charge the battery (see following section) once every 30 days.
Installation
Reinstall in the reverse order of removal.
Be sure to connect the positive ( ) terminal first, then the negative
( ) terminal.
Make sure all bolts and other fasteners are secure.
6.
7.
8.
9.
1.
2.
08/08/07 20:14:47 31HN6680 0148 
(1)
(1) ‘‘trickle’’ charger
140
Battery Charging
Battery
Servicing Your Honda
Saf ety PrecautionsRefer to on page .
Be sure to read the information that came with your battery charger and
follow the instructions on the battery. Improper charging may damage
the battery.
We recommend using a ‘‘trickle’’ charger ( ) for home charging. These
units can be left connected for long periods without risking damage to
the battery. However, do not intentionally leave the charger connected
longer than the time period recommended in the charger’s instructions.
Avoid using an automotive-type battery charger. An automotive charger
can overheat an ATV battery and cause premature damage.
1
75
08/08/07 20:14:54 31HN6680 0149 
141
General Recommendations
Appearance Care
Servicing Your Honda
Saf ety Precautions
High pressure water (or air) can damage certain parts of your ATV.
Frequent cleaning and polishing will keep your Honda looking newer
longer.
Frequent cleaning also identifies you as an owner who values his ATV.
A clean ATV is also easier to inspect and service.
Refer to on page .
To clean your ATV, you may use:
water
a mild, neutral detergent and water
a mild spray and wipe cleaner/polisher
a mild spray and rinse cleaner/degreaser and water
Avoid products that contain harsh detergents or chemical solvents that
could damage the metal, paint, and plastic on your ATV.
If your ATV is still warm from recent operation, give the engine and
exhaust system time to cool off.
Park in a shady area. Washing your ATV in bright sunlight may cause
the finish to fade because water droplets intensify the sun’s brightness.
Spotting is also more likely because surface water can dry before you
have time to wipe it off.
Clean your ATV regularly to protect surface finishes.
We recommend the use of a garden hose to wash your ATV. High
pressure washers (like those at coin-operated car washers) can
damage certain parts of your ATV.
After cleaning, inspect for damage, wear, and leaks (fuel, oil and
brake fluid).
75
08/08/07 20:15:03 31HN6680 0150 
142
Washing Your ATV with a Mild Detergent
Appearance Care
Servicing Your Honda
Saf ety PrecautionsRefer to on page .
Rinse your ATV thoroughly with cool water to remove loose dirt.
Wash your ATV with a sponge or soft towel. As you wash, check for
heavy grime. If necessary, use a mild cleaner/degreaser to remove the
grime.
Dry your ATV with a chamois or a soft towel. Leaving water on the
surface to air dry can cause dulling and water spots. As you dry,
inspect for chips and scratches.
Start the engine and let it idle for several minutes. The engine heat
will help dry moist areas.
As a precaution, ride your ATV at a slow speed and apply the brakes
several times. This will help dry the brakes and restore normal
braking performance.
If the inside of the headlight lens appears clouded immediately after
washing, it should clear after a few minutes of riding.
Fill a bucket with cool water. Mix in a mild, neutral detergent, such as
dish washing liquid or a product made especially for washing
motorcycles or automobiles.
After washing, rinse your ATV thoroughly with plenty of clean water
to remove any residue. Detergent residue can corrode alloy parts.
1.
2.
3.
4.
5.
6.
7.
75
08/08/07 20:15:12 31HN6680 0151 
Apply a spray cleaner/polish and
wipe paint, chrome, glass, and
clear plastic.
Spray any difficult-to-reach or very
dirty areas with a spray cleaner/
degreaser.
Rinse and dry.
Apply a spray cleaner/polish and
wipe with a non-abrasive cloth.
Use a spray cleaner/degreaser. If
necessary, rub with a sponge.
Rinse and dry.
Apply a spray cleaner/polish and
wipe with a non-abrasive cloth.
Apply a high quality chrome/
aluminum polish and wipe with a
non-abrasive cloth.
Dull, corroded chrome
or aluminum.
Heavy grime. Oil leaks.
Brake dust.
Light road grimes.
Dust and fingerprint
smudges.
ATV condition Recommended Cleaning
143
Spray Cleaning Your ATV
Appearance Care
Servicing Your Honda
Saf ety PrecautionsRefer to on page .
Avoid using spray cleaner products on the tires or suspension
components.
Suggestions for using spray cleaner(s) follow:
75
08/08/07 20:15:23 31HN6680 0152 
144
Finishing Touches
Painted Aluminum Wheel Maintenance
Appearance Care
Servicing Your Honda
Saf ety Precautions
Saf ety Precautions
If a surface on your ATV is chipped or scratched, your Honda dealer
has touch-up paint to match your ATV’s color. Be sure to use your
ATV’s color code (page ) when you buy touch-up paint.
After washing your ATV, consider using a commercially available spray
cleaner/polish or quality liquid or paste wax to finish the job. Use only a
non-abrasive polish or wax made specifically for motorcycles or
automobiles. Apply the polish or wax according to the instructions on
the container.
If the frame has a chip that exposes the metal, first apply primer (to
prevent corrosion) and then apply the touch-up paint. Several thin
layers of touch-up paint are better than one thick coat.
Refer to on page .
Refer to on page .
Aluminum may corrode from contact with dirt, mud, or road salt. Clean
the wheels after riding through any of these substances. Use a wet
sponge and mild detergent. Avoid stiff brushes, steel wool, or cleaners
containing abrasives or chemical compounds.
After washing, rinse with plenty of water and dry with a clean cloth.
Then apply a mild, commercially available spray cleaner/polish or wax.
For stained or dull-looking wheels, use a quality chrome/aluminum
polish to restore the finish.
75
173
75
08/08/07 20:15:30 31HN6680 0153 
145
Tips
Tips
Here’s helpful advice on how to prepare for an off-road adventure, how
to transport and store your Honda, and how to be an environmentally
responsible ATV owner.
...........................................................................Preparing for a Ride . 146
..................................................What to Take to The Riding Area . 146
.............................................................What to Take on The Trail . 147
..................................................................Transporting Your Honda . 148
...........................................................................Storing Your Honda . 150
151
153
.....................................................................You & the Environment . 154
.................................................................Preparation for Storage .
..................................................................Removal from Storage .
08/08/07 20:15:35 31HN6680 0154 
146
What to Take to the Riding Area
Preparing for a Ride
Tips
Taking Care of the Unexpected,
A safe and enjoyable ride begins with good planning and preparation.
Always ride with at least one other person in case you have trouble, and
let someone know where you’re going and when you expect to return.
Before riding in an unfamiliar area, find out in advance if you need
special permits, get maps so you can study the terrain, and talk to other
riders who know the area. The Forest Service and the Bureau of Land
Management (USA only), the Ministry of Natural Resources (Canada
only), riding clubs, and off-road magazines are good sources of
information.
Along with your ATV and riding gear, you should take along some tools
and supplies in case you have a problem. For some of the difficulties
you might encounter, see which begins
on page .
We recommend that you always take water, food, a first aid kit, and
your owner’s manual. Other items you should consider loading on your
truck or trailer include:
a tool kit
tire repair supplies and tools, and tires
extra parts, control levers, cables, and spark plugs
wire, duct tape, and rope
extra gasoline
For safety, all refueling should be done at a gas station on the way to the
riding area or at your base camp.
155
08/08/07 20:15:44 31HN6680 0155 
147
What to Take on the Trail
Preparing for a Ride
Tips
What you take with you during a ride depends on the kind of terrain,
how long you expect to ride, how far you might go from your base
camp or help, and how experienced you or your companions are in
making repairs.
If you decide to take some tools, spare parts, or other supplies on the
trail, be sure you can carry them safely and know how to use them. Also,
be sure to follow the loading guidelines and weight limit (page ).35
08/08/07 20:15:49 31HN6680 0156 
148
Transporting Your Honda
Tips
Do not tow your ATV behind a car or other vehicle.
When you transport your ATV, we recommend that you carry the
vehicle in its normal operating position (on all four wheels). Do not
incline the vehicle upright on its rear end. This can damage the vehicle,
and leaking gasoline could be a hazard.
Follow these procedures:
Set the parking brake and place the transmission in gear.
Turn the fuel valve OFF.
1.
2.
08/08/07 20:15:54 31HN6680 0157 
(1) front carry pipe
(2) right footpeg
(3) left footpeg
(4) rear carry pipe or
rear axle shaft
(1)
(2)
(3)
(4)
(4)
149
Transporting Your Honda
Tips
Secure the vehicle with tie-down straps in the areas shown.
Suitable tie-down straps are available from your Honda dealer.
Ordinary rope is not recommended because it can stretch under
load.
Rock the vehicle back and forth to make sure the tie-down straps are
tight and the vehicle is secure.
Using tie-down straps in any other areas can damage your ATV.
3.
4.
08/08/07 20:16:04 31HN6680 0158 
150
Storing Your Honda
Tips
Honda Motorcycle
Winter Storage Guide,
If you won’t be riding for an extended period, such as during the winter,
thoroughly inspect your ATV and correct any problem before storing it.
That way, needed repairs won’t be forgotten and it will be easier to get
your ATV running again.
For more information about storage, refer to the
available from your Honda dealer (USA only).
We suggest you perform the following procedures to keep your ATV in
top condition. These storage procedures will reduce the deterioration
that can occur during storage.
08/08/07 20:16:08 31HN6680 0159 
Gasoline is highly flammable and explosive.
You can be burned or seriously injured when
handling fuel.
Stop the engine and keep heat, sparks and
flame away.
Handle fuel only outdoors.
Wipe up spills immediately.
151
Preparation for Storage
Storing Your Honda
Tips
Saf ety PrecautionsRefer to on page .
This procedure requires a means for draining and disposing of drained
fuel (page ).
Fill the fuel tank. Make sure the fuel fill cap is properly installed.
(cont’d)
Drain the carburetor into an approved gasoline container and dispose
of it in an approved manner (page ).
If storage will last longer than one month, carburetor draining is
important to assure proper performance after storage.
Check that the fuel valve is OFF.
Change the engine oil (page ).1.
2.
3.
4.
75
94
154
154
08/08/07 20:16:16 31HN6680 0160 
The battery gives off explosive hydrogen gas
during normal operation.
A spark or flame can cause the battery to
explode with enough force to kill or seriously
hurt you.
Wear protective clothing and a face shield, or
have a skilled mechanic do the battery
maintenance.
152
Storing Your Honda
Tips
To prevent rusting in the cylinders, perform the following:
Remove the spark plug cap from the spark plug.
Remove the spark plug.
Do not connect the spark plug to the spark plug cap.
Pour a tablespoon (15 20 cc) of clean engine oil into the cylinder
and cover the spark plug hole with a piece of cloth.
Reinstall the spark plug and spark plug cap.
With the engine stop switch in the OFF ( ) position, press the
start button several times to crank the engine and distribute the oil.
Remove the battery and charge it fully. Store it in an area protected
from freezing temperatures and direct sunlight. Slow charge the
battery (page ) once a month.
Cover your ATV with a porous material. Avoid using plastic or
similar non-breathing, coated materials that restrict air flow and allow
heat and moisture to accumulate.
Place your ATV on blocks to lift all tires off the floor.
Store your ATV in an unheated area, free of dampness, away from
sunlight, with a minimum of daily temperature variation.
Wash and dry your ATV. Wax all painted surfaces.
Inflate the tires to their recommended pressures (page ).
5.
6.
7.
8.
9.
10.
11.
140
130
08/08/07 20:16:26 31HN6680 0161 
153
Removal from Storage
Storing Your Honda
Tips
Saf ety PrecautionsRefer to on page .
Uncover and clean your ATV.
If your ATV has been stored for more than two months ask your
Honda dealer to drain and replace the fuel.
Perform a pre-ride inspection (page ), then test-ride your ATV at
low speeds.
Charge the battery (page ) as required. Install the battery.
If your ATV has been stored for more than four months change
the engine oil (page ).
1.
2.
3.
4.
5.
75
31
94
140
08/08/07 20:16:35 31HN6680 0162 
154
Tread Lightly.
Keep the Noise Down.
Choose Sensible Cleaners.
Recycle Wastes.
You & the Environment
Tips
Owning and riding an ATV can be enjoyable, but you must do your part
to protect nature. When you show respect for the land, wildlife, and
other people, you also help preserve the sport of off-road riding.
Following are tips on how you can be an environmentally responsible
ATV owner.
Stay on existing roads and trails, avoid surfaces that
are easily damaged, and ride only in areas approved for off-road
vehicles.
Loud vehicles can be offensive. Ride as
quietly as possible, don’t remove your spark arrester, and don’t
modify the muffler or any other part of your air intake and exhaust
systems. Such modifications not only increase noise, they also reduce
engine performance and may be illegal.
Use a biodegradable detergent when you
wash your ATV. Avoid aerosol spray cleaners that contain
chlorofluorocarbons (CFCs) which damage the atmosphere’s
protective ozone layer. Don’t throw cleaning solvents away; see the
following guidelines for proper disposal.
It’s illegal and thoughtless to put used engine oil in
the trash, down a drain, or on the ground. Used oil, gasoline, and
cleaning solvents contain poisons that can hurt refuse workers and
contaminate our drinking water, lakes, rivers, and oceans. Before
changing your oil, make sure you have the proper containers. Put oil
and other toxic wastes in separate sealed containers and take them to a
recycling center. Call your local or state office of public works or
environmental services to find a recycling center in your area, and to
get instructions on how to dispose of non-recyclable wastes.
08/08/07 20:16:41 31HN6680 0163 
155
Taking Care of the Unexpected
Taking Care of the Unexpected
Preparing f or a Ride
With all the challenges you can encounter off-road, there’s a chance that
sometime something may go wrong. This section gives practical advice
to help you deal with a wide range of problems. Take time to read this
section before you ride. Also review the tips in
(page ).
.............................................................................General Guidelines . 156
..................................................If Your Engine Quits or Won’t Start . 158
.....................................................................If You Have a Flat Tire . 161
..................................................................................If a Fuse Blows . 165
.......................................................................................If You Crash . 167
.......................................................................If You Lose Your Key . 168
..........................................................If the Battery Is Low (or Dead) . 169
..........................................................................If a Component Fails . 170
146
08/08/07 20:16:46 31HN6680 0164 
156
General Guidelines
Taking Care of the Unexpected
Taking Care of the Unexpected
Keeping your ATV well-maintained is the best way to reduce the
possibility of having a problem while riding. However, problems can
arise even with well-maintained machines.
Remember to take along your owner’s manual, the tool kit that came
with your ATV, and any other items (such as tire repair supplies and
additional tools) that might help you solve a problem on your own.
If something goes wrong during a ride, the first thing to do is stop as
soon as you safely can. Do not continue riding if you have a flat tire, or
you hear an unusual noise, or your ATV just doesn’t feel right. If you
continue riding, you could cause more damage and endanger your own
safety.
After stopping, take time to assess the situation. Carefully inspect your
ATV to identify the problem, then consider your options before you
decide what to do.
If a problem is relatively minor and you have the tools, supplies, and
skills to make a permanent repair, you may be able to fix it on the trail
and continue riding. Or, you may be able to make a temporary repair
that allows you to slowly ride back to your base where you can make a
permanent repair or get help.
When a problem is more serious or you don’t have the tools, supplies,
experience, or time to deal with it you need to choose the safest way to
get yourself and your ATV back to base. For example, if you are close
enough, you (or you and another person) might be able to push it back.
08/08/07 20:16:52 31HN6680 0165 
157
Taking Care of the Unexpected
Taking Care of the Unexpected
Should you ever have a problem while riding, please follow these
guidelines:
Always put personal safety first.
Take time to assess the situation and your options before deciding
what to do.
If the problem is relatively minor and you have the tools, supplies,
and skills to make a temporary repair, be sure to have permanent
repairs made as soon as possible.
Do not continue riding if you are hurt or your ATV is not in safe
riding condition.
Additional recommendations for specific problems follow.
08/08/07 20:16:58 31HN6680 0166 
158 Taking Care of the Unexpected
If Your Engine Quits or Won’t Start
Starter motor doesn’t operate
Starter motor works, but the engine won’t start
Proper operation and maintenance can prevent starting and engine
performance problems. In many cases, the cause of the problem may be
a simple operational oversight.
If you have a problem starting the engine or experience poor engine
performance the following information may help you. If you can’t
correct the problem, see your Honda dealer.
If your ATV won’t start, listen as you press the start button. If you don’t
hear the starter motor turning, refer to the
symptom. If you can hear the starter motor working normally, refer to
the symptom.
08/08/07 20:17:03 31HN6680 0167 
SYMPTOM:
POSSIBLE CAUSE
ignition switch OFF
WHAT TO DO
Turn the ignition switch ON.
out of fuel
flooded engine
loose or
unconnected spark
plug cap
loose battery cables
weak battery
Fill the fuel tank.
See (page ).
Install the spark plug cap securely. If
the engine still won’t start, see your
Honda dealer.
Tighten the battery terminal bolts.
Charge the battery (page ). If
charging doesn’t help, see your
Honda dealer.
transmission not in
neutral
Shift into neutral.
blown fuse
battery lead loose Tighten the battery lead.
Charge the battery (page ).
If charging doesn’t help, see your
Honda dealer.
faulty starter motor If all possible causes are negative,
the starter motor may be faulty. See
your Honda dealer.
SYMPTOM:
POSSIBLE CAUSE WHAT TO DO
engine stop switch
OFF
Turn the engine stop switch to RUN.
low (or dead) battery
Replace with a new fuse of the
same rating (page ).
50
140
140
165
Starter motor doesn’t operate.
Starter motor works, but the engine won’t
start.
Flooded Engine
159
If Your Engine Quits or Won’t Start
Taking Care of the Unexpected
08/08/07 20:17:22 31HN6680 0168 
SYMPTOM:
POSSIBLE CAUSE
idles roughly, too
fast, stalls
WHAT TO DO
poor engine
performance at
altitudes above
3,000 feet.
Ask your Honda dealer to modify the
carburetion with a high altitude jet.
Refer to
page .
runs erratically,
misfires
See your Honda dealer.
blubbers (rich fuel
mixture)
See your Honda dealer.
sooty exhaust (rich
fuel mixture)
See your Honda dealer.
detonates or pings
under load
If applicable, switch to the
recommended octane gasoline
(page ) or change your brand of
gasoline. If the problem persists, see
your Honda dealer.
afterfires (backfires) See your Honda dealer.
See your Honda dealer.pre-ignition (runs on
after ignition
switched OFF)
Check engine idle adjustment
(page ). If the problem persists,
see your Honda dealer.
87
179
111
Engine starts, but runs poorly.
High Altitude Carburetor
Adjustment,
160
If Your Engine Quits or Won’t Start
Taking Care of the Unexpected
08/08/07 20:17:35 31HN6680 0169 
161
If You Have a Flat Tire
Taking Care of the Unexpected
How you handle a flat tire on the trail depends on how serious the tire
damage is, and what tools and supplies you have with you.
If you have a slow leak or a minor puncture, use the plug method to
make a temporary repair. (The plug method is applied from the outside
of the tire and is the same as that for conventional tubeless tires.)
A plug-type repair kit, available at most auto parts stores or service
stations, provides a plug, an installation tool, tire cement, and an
instruction sheet. Follow the instructions provided with the repair kit to
make a temporary repair.
As soon as possible, have the tire permanently repaired by your Honda
dealer. Any tire that cannot be repaired should be replaced.
Whenever the ATV is to be operated far from service facilities or
available transportation, we recommend that you carry a tire pump and a
repair kit with the vehicle.
If the leak is more serious, or a temporary repair doesn’t hold, the tire
must be replaced. The tire will also need to be replaced if it is damaged
(page ). Replacing a tire involves removing and re-installing the
wheel (page ).
If you are unable to repair a flat tire on the trail, you will need to send
for help. We strongly recommend that you do not try to ride with a flat
tire. The ATV will be hard to handle, and if the tire comes off the rim, it
may lock up the wheel and cause you to crash.
131
163
08/08/07 20:17:43 31HN6680 0170 
Riding your ATV with a temporary tire repair can
be risky.
If the temporary repair fails, you can crash and
be seriously injured or killed. If you must ride
with a temporary tire repair, ride slowly and
carefully until the tire is permanently repaired or
replaced.
162
If You Have a Flat Tire
Taking Care of the Unexpected
08/08/07 20:17:46 31HN6680 0171 
−−
(1)
(1)
(1) wheel nuts (2) wheel rim
(2)
163
Emergency Wheel Removal/Installation
If You Have a Flat Tire
Taking Care of the Unexpected
Saf ety PrecautionsRefer to on page .
Park your ATV on a firm, level surface.
Removal
Remove the wheel.
Remove the wheel nuts.
Raise the front (or rear) wheels off the ground and place a support
block under the vehicle.
Loosen but do not remove the wheel nuts ( ).
Avoid getting grease, oil, or dirt on the disc or pad surfaces when
removing and installing each wheel. Any contamination can cause
poor brake performance or rapid pad wear after reassembly.
75
1.
2.
3.
4.
5.
1
08/08/07 20:17:56 31HN6680 0172 
47 lbf·ft (64 N·m , 6.5 kgf·m)
164
If You Have a Flat Tire
Taking Care of the Unexpected
Installation
Position the wheel.
Position the wheel nuts so that the tapered sides face the wheel
rim ( ).
Hand-tighten the wheel nuts on the wheel, then lower the ATV to the
ground before tightening the nuts in a crisscross (rather than circular)
pattern to the specified torque:
If a torque wrench was not used for installation, see your Honda dealer
as soon as possible to verify proper assembly. Improper assembly may
lead to loss of braking capability.
1.
2.
3.
2
08/08/07 20:18:02 31HN6680 0173 
15 Amain fuse
(1)
(1) blown fuse
165
If a Fuse Blows
Taking Care of the Unexpected
If something electrical on your ATV stops working, the first thing you
should check for is a blown fuse ( ).
Check the fuse before looking elsewhere for another possible cause of
the problem. Replace a blown fuse and check component operation.
The fuse is located in the battery compartment.
A spare fuse is located in the owner’s manual storage area, which is
located on the underside of the seat (page ).
All of the electrical circuits on your ATV have a fuse to protect them
from damage caused by excess current flow (short circuit or overload).
Recommended Fuse
1
85
08/08/07 20:18:10 31HN6680 0174 
UNDER SEAT
(2)
(3)
(2) fuse holder assembly
(3) fuse holder
166
If a Fuse Blows
Taking Care of the Unexpected
Main Fuse Access
Replacing a f use with one that has a higher rating greatly increases
the chance of damage to the electrical system.
To prevent an accidental short circuit, turn the ignition switch OFF
( ) before checking or replacing the fuse.
To access the fuse, remove the seat (page ).
Remove the fuse holder assembly ( ).
If you do not have a replacement fuse with the proper rating for the
circuit, install one with a lower rating.
Install the fuse holder assembly and seat.
Pull the old fuse out of the fuse holder ( ).
If it is blown, install the spare main fuse.
1.
2.
3.
4.
5.
86
2
3
08/08/07 20:18:20 31HN6680 0175 
167
If You Crash
Taking Care of the Unexpected
Personal safety is your first priority after a crash. If you or anyone else
has been injured, take time to assess the severity of the injuries and
whether it is safe to continue riding. If you cannot ride safely, send
someone for help. Do not ride if you will risk further injury.
If you decide you are capable of riding safely, carefully inspect your
ATV for damage and determine if it is safe to ride. Check the tightness
of critical nuts and bolts securing such parts as the handlebar, control
levers, brakes, and wheels.
If there is minor damage, or you are unsure about possible damage but
decide to try riding the ATV back to your base, ride slowly and
cautiously.
Sometimes, crash damage is hidden or not immediately apparent. When
you get home, thoroughly check your ATV and correct any problems
you find. Also, be sure to have your Honda dealer check the frame and
suspension after any serious crash.
08/08/07 20:18:25 31HN6680 0176 
(1) key number
(1)
168
If You Lose Your Key
Taking Care of the Unexpected
Be sure to record your key number ( ) in the Quick Reference section
at the rear of the manual. You’ll need this number to have a duplicate
key made.
If you lose your key and aren’t carrying a duplicate, either get your
spare or have one made. If you don’t know your key number, call the
dealer where you purchased your Honda ATV. They may have it listed
in their records. If they don’t, transport your ATV to them or the nearest
Honda dealer. The dealer will probably have to remove the ignition
switch assembly to find the key number so they can make a key for you.
1
08/08/07 20:18:30 31HN6680 0177 
169
If the Battery Is Low (or Dead)
Taking Care of the Unexpected
Jump starting is not recommended, especially if you use an automobile
battery. The greater amperage of an automobile battery when the car
engine is running can damage your ATV’s electrical system.
Bump starting is also not recommended.
If you can’t charge the battery or it appears unable to hold a charge,
contact your Honda dealer.
08/08/07 20:18:34 31HN6680 0178 
170
If a Component Fails
Taking Care of the Unexpected
If any component of the brake system is damaged, you may be able to
ride carefully back to your base using the other brake components for
slowing or stopping.
If you damage a throttle cable or other critical component, your ATV
may be unsafe to ride. Carefully assess the damage and make any
repairs that you can. But if there is any doubt, it’s best to be
conservative and safe.
The levers or pedal, control cables, and other components can be
damaged as you ride in dense brush or over rocky terrain. Making a
trailside repair depends on how serious the damage is and what tools and
supplies you have with you.
08/08/07 20:18:39 31HN6680 0179 
171
Technical Information
Technical Information
This section contains dimensions, capacities, and other technical data,
plus information on government requirements and how to break-in your
ATV.
.........................................................................Vehicle Identification . 172
.....................................................................................Specifications . 174
...........................................................................Break-in Guidelines . 178
................................................High Altitude Carburetor Adjustment . 179
..................................................................Emission Control Systems . 180
...............................................................................Oxygenated Fuels . 185
08/08/07 20:18:43 31HN6680 0180 
(1)
(2)
(2) engine number
FRONT
RIGHT SIDE
(1) VIN
172
Serial Numbers
Vehicle Identification
Technical Information
The VIN, engine serial number, and key number may be required when
ordering replacement parts. You may record these numbers in the Quick
Reference section at the rear of this manual.
The VIN ( ) is stamped on the front of the frame.
The engine number ( ) is stamped on the crankcase.
1
2
08/08/07 20:18:50 31HN6680 0181 
UNDER SEAT
(1)
(1) color label
173
Color Label & Code
Vehicle Identification
Technical Information
The color label ( ) is attached to the frame under the seat. Remove the
seat (page ) to check the label.
The color code is helpful when ordering replacement parts. You may
record the color and code in the Quick Reference section at the rear of
this manual.
1
86
08/08/07 20:18:55 31HN6680 0182 
68.5 in (1,739 mm)
41.8 in (1,062 mm)
42.6 in (1,082 mm)
44.3 in (1,124 mm)
5.7 in (146 mm)
unleaded gasoline, pump octane
number of 86 or higher
2.51 US gal (9.5 )
0.69 US gal (2.6 )
2.0 US qt (1.9 )
1.7 US qt (1.6 )
API Service Classification SG or
higher except oils labeled as energy
conserving on the circular API
service label, SAE 10W-30, JASO T
903 standard MA,
Pro Honda GN4 4-stroke oil (USA &
Canada) or Honda 4-stroke oil
(Canada only), or an equivalent
motorcycle oil
including reserve
after disassembly:
after draining:
overall length
overall width
overall height
wheelbase
ground clearance
fuel
recommendation
fuel tank capacity
fuel tank reserve
engine oil capacity
engine oil
recommendation
Dimensions
Fuel & Lubricants
174
Specifications
Technical Information
08/08/07 20:19:09 31HN6680 0183 
××
±
−−
rider, all cargo and accessories
14.0 cu-in (229 cm )
243 lbs (110 kg)
2.70 2.45 in (68.5 62.2 mm)
operator only
9.2 : 1
DPR8EA-9 (NGK)
DPR7EA-9 (NGK)
3.086
1,400 100 rpm
0.031 0.035 in (0.80 0.90 mm)
4.769
0.913
1.130
1.444
1.933
2.846
3.692
X24EPR-U9 (DENSO)
X22EPR-U9 (DENSO)
0.005 in (0.13 mm)
or
or
shaft
passenger capacity
bore & stroke
maximum weight
capacity
displacement
spark plug
(standard)
compression ratio
spark plug
(cold climate)
idle speed
primary reduction
valve clearance
(cold)
spark plug gap
final drive
final reduction
gear ratio 3rd
4th
5th
2nd
1st
reverse
Capacities
Engine Specifications
Power Transmission
175
Specifications
Technical Information
08/08/07 20:19:32 31HN6680 0184 
×★
×★
9.0°
1.6 in (40 mm)
AT22 7-10
AT22 10-9
DUNLOP KT175
DUNLOP KT171
12 V 8 Ah
0.123 kW/5,000 rpm
12 V 39/39 W
LED
12 V 3.0 W
12 V 3.4 W
4.4 psi (30.0 kPa)
2.9 psi (20.0 kPa)
(Low/High)
front
rear
caster
trail
tire size, front
tire pressure,
front & rear (cold)
tire size, rear
battery
generator
headlight
brake/tail light
neutral indicator
reverse indicator
Chassis & Suspension
Electrical
Lights
176
Specifications
Technical Information
08/08/07 20:19:47 31HN6680 0185 
15 A
18 lbf·ft (25 N·m , 2.5 kgf·m)
9 lbf·ft (12 N·m , 1.2 kgf·m)
47 lbf·ft (64 N·m , 6.5 kgf·m)
rear final gear case oil
drain bolt
wheel nuts
main
engine oil drain bolt
Torque Specification
Fuse
177
Specifications
Technical Information
08/08/07 20:19:55 31HN6680 0186 
178
Break-in Guidelines
Technical Information
Help assure your ATV’s future reliability and performance by paying
extra attention to how you ride during the first operating day or 15 miles
(25 km).
During this period, avoid full-throttle starts, rapid acceleration, and
constant rpm operation.
08/08/07 20:19:58 31HN6680 0187 
179
High Altitude Carburetor Adjustment
Technical Information
When the carburetor has been modif ied f or high altitude operation, the
air-f uel mixture will be too lean f or low altitude use. Operation at
altitudes below 5,000 f eet (1,500 meters) with a modif ied carburetor
may cause the engine to overheat and result in serious engine damage.
For use at low altitudes, have your servicing dealer return the
carburetor to original f actory specif ications.
High altitude performance can be improved by specific modifications to
the carburetor. If you always operate your engine at altitudes above
6,500 feet (2,000 meters), have your servicing dealer perform this
carburetor modification. This engine, when operated at high altitude
with the carburetor modifications for high altitude use, will meet each
emission standard throughout its useful life.
Even with carburetor modification, engine horsepower will decrease
about 3.5% for each 1,000-foot (300-meter) increase in altitude. The
effect of altitude on horsepower will be greater than this if no carburetor
modification is made.
At high altitude, the standard carburetor air-fuel mixture will be too rich.
Performance will decrease, and fuel consumption will increase. A very
rich mixture will also foul the spark plug and cause hard starting.
Operation at an altitude that differs from that at which this engine was
certified, for extended periods of time, may increase emissions.
08/08/07 20:20:04 31HN6680 0188 
(1)
FRONT
(1) vehicle emission control information label
(2) vehicle emission control information label (Canada only)
(2)
180
Emission Control Systems
Technical Information
Exhaust Emission Requirements
For Canada Only
The U.S. Environmental Protection Agency (EPA), the California Air
Resources Board (CARB), and Environment Canada (EC) require that
your ATV comply with applicable exhaust emissions standards during
its useful life, when operated and maintained according to the
instructions provided.
The Vehicle Emission Control Information Label ( ) is attached on the
right side of the frame below the front fender.
The Vehicle Emission Control Information Label ( ) is attached on the
left side of the frame below the front fender.
1
2
08/08/07 20:20:11 31HN6680 0189 
181
Emission Control Systems
Source of Exhaust Emissions
Exhaust Emission Control System
Crankcase Emission Control System
Technical Information
The combustion process produces carbon monoxide (CO), oxides of
nitrogen (NOx) and hydrocarbons (HC). Control of hydrocarbons and
oxides of nitrogen is very important because, under certain conditions,
they react to form photochemical smog when subjected to sunlight.
Carbon monoxide does not react in the same way, but it is toxic.
Honda Motor Co., Ltd. utilizes various systems to reduce carbon
monoxide, oxides of nitrogen and hydrocarbons.
The exhaust emission control system is composed of appropriate
carburetor settings. No adjustments should be made except for an idle
speed adjustment with the throttle stop screw or carburetor adjustment
for high altitude operation.
The exhaust emission control system is separate from the crankcase
emission control system.
The engine is equipped with a closed crankcase system to prevent
discharging crankcase emissions into the atmosphere. Blow-by gas is
returned to the combustion chamber through the air cleaner and the
carburetor.
08/08/07 20:20:17 31HN6680 0190 
182
Emission Control Systems
Technical Information
Problems That May Affect ATV Exhaust Emissions
If you are aware of any of the following symptoms, have the vehicle
inspected and repaired by your Honda ATV dealer.
Symptoms:
Hard starting or stalling after starting
Rough idle
Misfiring or backfiring during acceleration
After-burning (backfiring)
Poor performance (driveability) and poor fuel economy
Federal regulations prohibit removing or disabling a device or element
of design that may affect your engine’s emission performance unless
your ATV will be used exclusively in competition. If you modify your
engine for use in sanctioned competition events, you must deface or
destroy the emission control information label.
1.
2.
3.
4.
5.
08/08/07 20:20:23 31HN6680 0191 
183
Noise Emission Control System
Emission Control Systems
Technical Information
TAMPERING WITH THE NOISE CONTROL SYSTEM IS
PROHIBITED:
State laws prohibit, or Canadian provincial laws may prohibit, the
following acts or the causing thereof: ( ) The removal or rendering
inoperative by any person, other than for purposes of maintenance,
repair or replacement, of any device or element of design incorporated
into any new vehicle for the purpose of noise control prior to its sale or
delivery to the ultimate purchaser or while it is in use; or ( ) the use of
the vehicle after such device or element of design has been removed or
rendered inoperative by any person.
AMONG THOSE ACTS PRESUMED TO CONSTITUTE
TAMPERING ARE THE FOLLOWING ACTS:
Removal of, or puncturing the muffler, baffles, header pipes or any
other component which conducts exhaust gases.
Removal of, or puncturing of any part of the intake system.
Lack of proper maintenance.
Replacing any moving parts of the vehicle, or parts of the exhaust or
intake system, with parts other than those specified by the
manufacturer.
1.
2.
3.
4.
1
2
08/08/07 20:20:29 31HN6680 0192 
184
Emission Control Systems
Technical Information
Fuel Permeation Emission Control System
This vehicle complies with the Fuel Permeation Emission Control
regulations of the U.S. Environmental Protection Agency (EPA), the
California Air Resources Board (CARB), and Environment Canada
(EC).
The fuel tank, fuel hoses, and fuel vapor charge hoses used on this
vehicle incorporate fuel permeation control technologies.
Tampering with the fuel tank, fuel hoses, or fuel vapor charge hoses to
reduce or defeat the effectiveness of the fuel permeation technologies is
prohibited by federal regulations.
08/08/07 20:20:33 31HN6680 0193 
185
Oxygenated Fuels
Technical Information
Some conventional gasolines are being blended with alcohol or an ether
compound. These gasolines are collectively referred to as oxygenated
fuels. To meet clean air standards, some areas of the United States and
Canada use oxygenated fuels to help reduce emissions.
If you use an oxygenated fuel, be sure it is unleaded and meets the
minimum octane rating requirement.
Before using an oxygenated fuel, try to confirm the fuel’s contents.
Some states/provinces require this information to be posted on the pump.
The following are the EPA-approved percentages of oxygenates:
ETHANOL (ethyl or grain alcohol) 10% by volume
You may use gasoline containing up to 10% ethanol by volume.
Gasoline containing ethanol may be marketed under the name
‘‘Gasohol’’.
MTBE (Methyl Tertiary Butyl Ether) 15% by Volume
You may use gasoline containing up to 15% MTBE by volume.
METHANOL (methyl or wood alcohol) 5% by Volume
You may use gasoline containing methanol containing up to 5%
methanol by volume as long as it also contains cosolvents and corrosion
inhibitors to protect the fuel system. Gasoline containing more than 5%
methanol by volume may cause starting and/or performance problems. It
may also damage metal, rubber, and plastic parts of your fuel system.
08/08/07 20:20:40 31HN6680 0194 
186
Oxygenated Fuels
Technical Information
Oxygenated f uels can damage paint and plastic. Damage caused by
spilled f uel is not covered by warranty.
If you notice any undesirable operating symptoms, try another service
station or switch to another brand of gasoline.
Fuel system damage or performance problems resulting from the use of
an oxygenated fuel containing more than the percentages of oxygenates
mentioned above are not covered under warranty.
Oxygenated fuels can damage paint and plastic. Be careful not to spill
fuel when filling the fuel tank. Wipe up any spills immediately.
08/08/07 20:20:44 31HN6680 0195 
187
Consumer Information
Consumer Information
This section contains information on your warranty and how to get an
official Honda service manual.
...........................................................................Authorized Manuals . 188
............................................................................Warranty Coverage . 191
................................................................................Warranty Service . 192
..............................................................................Contacting Honda . 193
............................................................................Your Honda Dealer . 194
.................................................The Honda Rider’s Club (USA only) . 195
08/08/07 20:20:48 31HN6680 0196 
Prices are subject to change without notice and without incurring obligation.
$40.00
$48.00
$16.00
61HN653
61CM002
31HN6680
2009 TRX250X Service Manual
Common Service Manual
2009 TRX250X Owner’s Manual
Publication Item No. Description Price Each
188
Authorized Manuals
Consumer Information
The Service Manual used by your authorized Honda dealer is
available from Helm, Inc. (USA only, Canada: See your Honda dealer
to order authorized manuals.)
Also available but not necessary to service your model is the Honda
Common Service Manual which explains theory of operation and
basic service information for various systems common to all Honda
motorcycles, motor scooters and ATVs.
These Honda manuals are written for the professional technician, but
most mechanically capable owners should find them easy to use if
they have the proper tools and observe proper safety standards.
Special Honda tools are necessary for some procedures.
08/08/07 20:20:55 31HN6680 0197 
−−
Prices are subject to change without notice and
without incurring obligation.
Orders are mailed within 10 days. Please allow
adequate time for delivery.
Item Description Qty.
Handling Charge
Publication
Item No.
Sub Total
Total
Price
Purchaser’s Sales Tax
Mich. add 6 %
Calif. add 7.25 %
$3.75
Grand Total
Price Each
189
Order On-Line: www.helminc.com
Order Toll Free: 1-888-CYCLE93
OR
Consumer Information
(NOTE: For Credit Card Orders Only)
(1-888-292-5393)
Monday Friday 8:00 AM 6:00 PM EST
By completing this form you can order the materials desired. You can
pay by check or money order, or charge to your credit card. Mail to
Helm, Inc. at the address shown on the back of this order form (USA
only).
Canada: See your Honda dealer to order authorized manuals.
08/08/07 20:21:04 31HN6680 0198 
P. O. BOX 07280, DETROIT, MICHIGAN 48207
S
H
I
P
T
O
P
A
Y
M
E
N
T
NOTE: Dealers and Companies please provide dealer or company name, and also the name of the person to
whose attention the shipment should be sent.
Customer Name
Attention
Street address/P. O. BOX Apartment Number
City State Zip Code
Daytime Telephone Number
Check or money order enclosed payable to Helm Inc. U. S. funds only. Do not send cash.
Check here if your billing address is different from the shipping address shown above.
VISA DiscoverMasterCard
Account Number Expiration: Mo. Yr.
Customer Signature Date
These Publications cannot be returned for credit without receiving advance authorization within 14 days of delivery. For
returns, a restocking fee may be applied against the original order.
Security Code
()
HELM
190 Consumer Information
08/08/07 20:21:18 31HN6680 0199 
191
Warranty Coverage
Consumer Information
Your new Honda is covered by these warranties:
There are responsibilities, restrictions, and exclusions which apply to
these warranties. Please read the Warranties Booklet given to you by
your Honda dealer at the time of purchase. Be sure to keep your Honda
owner’s card with your Warranties Booklet (USA only).
TRX Limited Warranty
Emission Control System Warranty
It is important to realize that your warranty applies to defects in material
or workmanship of your Honda. Your warranty coverage does not apply
to normal wear or deterioration associated with using the ATV.
Almost all of your warranty coverage can be extended through the
Honda Protection Plan (USA only). For more information, see your
Honda dealer.
Your warranty coverage will not be voided if you choose to perform
your own maintenance. However, you should have the proper tools and
service information, and be mechanically qualified. Failures that occur
due directly to improper maintenance are not covered.
08/08/07 20:21:24 31HN6680 0200 
192
Warranty Service
Consumer Information
Please remember that recommended maintenance interval servicing is
not included in your warranty coverage. Additionally, your warranty
does not apply to the normal wear of items (such as brakes, tires, etc.).
If you believe you have a problem with your ATV, call the service
department of your Honda dealer. Make an appointment for an
inspection and diagnosis. Remember, as the owner of the ATV, you will
be asked to authorize that inspection. Your dealer will give you the
results of the inspection. If the problem is covered under warranty, your
dealer will perform the warranty repairs for you.
If you have questions about warranty coverage or the nature of the
repair, it is best to talk to the Service Manager of your Honda dealer.
Sometimes, in spite of the best intentions of all concerned, a
misunderstanding may occur. If you aren’t satisfied with your dealer’s
handling of the situation, we suggest you discuss your problem with the
appropriate member of the dealership’s management team. If the
problem has already been reviewed with the Service Manager, Parts
Manager, Sales Manager, etc., contact the Owner of the dealership or
their designated representative.
08/08/07 20:21:29 31HN6680 0201 
193
Contacting Honda
Consumer Information
Your owner’s manual was written to cover most of the questions you
might ask about your Honda. Any questions not answered in the owner’s
manual can be answered by your Honda dealer. If your dealer doesn’t
have the answer right away, they will get it for you.
If you have a difference of opinion with your dealer, please remember
that each dealership is independently owned and operated. That’s why
it’s important to work to resolve any differences at the dealership level.
If you wish to comment on your experiences with your Honda or with
your dealer, please send your comments to the following address (USA
only):
Motorcycle Division, American Honda Motor Co., Inc., P.O. Box 2200,
Torrance, CA 90509-2200, mailstop: 100-4C-7B, telephone: (866) 784-
1870.
Canada: Refer to the Warranties Booklet that was supplied with your
vehicle.
Please include the following information in your letter:
name, address, and telephone number
product model, year, and VIN
date of purchase
dealer name and address
We will likely ask your Honda dealer to respond, or possibly
acknowledge your comments directly.
08/08/07 20:21:36 31HN6680 0202 
194
Your Honda Dealer
Consumer Information
Once you purchase your new Honda, get familiar with the organization
of your Honda dealer so you can utilize the full range of services
available.
The service department is there to perform regular maintenance and
unexpected repairs. It has the latest available service information from
Honda. The service department will also handle warranty inspections
and repairs.
The parts department offers Honda Genuine Parts, Pro Honda products,
Honda Genuine Accessories (USA only), and Honda accessories and
products (Canada only). The same quality that went into your Honda can
be found in Honda Genuine replacement parts. You’ll also find
comparable quality in the accessories and products available from the
parts department.
The sales department offers the Honda Protection Plan to extend almost
all of your warranty coverage (USA only).
Your Honda dealer can inform you about competition and other riding
events in your area. You’ll also find that your dealer is a source of
information about safety training available in your local area and the
Honda Rider’s Club of America (USA only).
We’re sure you’ll be as pleased with the service your Honda dealer
continues to provide after the sale as you are with the quality and
dependability of your Honda.
08/08/07 20:21:42 31HN6680 0203 
195
The Honda Rider’s Club (USA only)
Consumer Information
www.hrca.honda.com.
You may be eligible for a Honda Rider’s Club of America (HRCA)
membership with the purchase of your new Honda. You can log on to
the HRCA Clubhouse website for details at
08/08/07 20:21:45 31HN6680 0204 
196
Table of Contents
Table of Contents
......................................................................................ATV SAFETY . 1
...........................................................INDICATORS & CONTROLS . 9
The following presents the contents of each section of your owner’s
manual.
................................................................Important Safety Information . 2
..........................................................................................Safety Labels . 5
.........................................................Operation Component Locations . 11
..............................................................................................Indicators . 14
.........................................................Reverse and Neutral Indicators .14
.............................................................................Controls & Features . 15
........................................................................................Fuel Valve . 15
.....................................................................................Choke Knob . 16
.................................................................................Ignition Switch . 17
......................................................................................Start Button . 18
..........................................................................Engine Stop Switch . 18
..............................................................................Headlight Switch . 19
................................................................Headlight Dimmer Switch . 19
..................................................................................Throttle Lever . 20
..................................................Clutch Lever/Parking Brake Lever . 20
........................................................................Reverse Assist Lever . 21
............................................................................Front Brake Lever . 22
..............................................................................Rear Brake Pedal . 22
...................................................................................Parking Brake . 23
.............................................................................Flag Pole Bracket . 24
08/08/07 20:21:51 31HN6680 0205 
197
Table of Contents
Table of Contents
.............................................................................BEFORE RIDING . 25
.....................................................................AreYouReadytoRide? .26
............................................................................Protective Apparel . 26
..................................................................................Rider Training . 28
......................................................................Age Recommendation . 29
..................................................................................No Passengers . 29
........................................................................No Alcohol or Drugs . 30
..............................................................IsYourATVReadytoRide? .31
...........................................................................Pre-ride Inspection . 31
....................................................................Load Limits & Guidelines . 34
............................................................................................Loading . 34
......................................................................................Load Limits . 35
..........................................................................Loading Guidelines . 36
...............................................................Accessories & Modifications . 37
.......................................................................................Accessories . 37
...................................................................................Modifications . 38
08/08/07 20:21:55 31HN6680 0206 
198
Table of Contents
Table of Contents
....................................................BASIC OPERATION & RIDING . 39
.......................................................................Safe Riding Precautions . 41
...........................................................................Off-road Use Only . 41
....................................................Keep Hands and Feet on Controls . 42
...................................................................................Control Speed . 43
........................................Use care on Unfamiliar or Rough Terrain . 44
.....................................................................Do Not Perform Stunts . 45
...........................................................Starting & Stopping the Engine . 46
.......................................................................................Preparation . 46
............................................................................Starting Procedure . 47
................................................................................Flooded Engine . 50
...................................................................How to Stop the Engine . 50
......................................................................................Shifting Gears . 51
.................................................................................Riding in Reverse . 53
.................................................................................................Braking . 56
................................................................................Riding Your ATV . 58
...................................................................................Making Turns . 58
..........................................................................Skidding or Sliding . 60
................................................................................Riding Up Hills . 61
...........................................................................Riding Down Hills . 65
............................................Crossing or Turning on Hills or Slopes . 66
.....................................................................Riding Over Obstacles . 68
.....................................................................Riding Through Water . 69
.................................................................................................Parking . 70
08/08/07 20:21:58 31HN6680 0207 
199
Table of Contents
Table of Contents
...........................................................SERVICING YOUR HONDA . 71
Service Procedures
Service Preparations
Bef ore You Service Your Honda
Fluids & Filters
Engine
(cont’d)
..........................................................The Importance of Maintenance . 73
..............................................................................Maintenance Safety . 74
...........................................................Important Safety Precautions . 75
.........................................................................Maintenance Schedule . 76
.............................................................................Maintenance Record . 80
......................................................................................................Fuel . 87
.............................................................................................Engine oil . 90
.......................................................................................Gear Case Oil . 96
...........................................................................................Air Cleaner . 98
.....................................................Maintenance Component Locations . 81
................................................................................................Tool Kit . 84
......................................................................Owner’s Manual Storage . 85
.......................................................................................Seat Removal . 86
...............................................................................................Throttle . 103
.......................................................Carburetor Choke Cable & Knob . 105
....................................................................................Clutch System . 106
.........................................................................Reverse Lock System . 110
..............................................................................Engine Idle Speed . 111
..........................................................................................Spark Plug . 112
.................................................................................................Valves . 115
....................................................................................Spark Arrester . 116
08/08/07 20:22:06 31HN6680 0208 
200
Table of Contents
Table of Contents
...................................................................................................TIPS . 145
...................................TAKING CARE OF THE UNEXPECTED . 155
Chassis
Electrical
.................................................................Preparation for Storage .
..................................................................Removal from Storage .
.................................................................................................Brakes . 118
...................................................................................................Tires . 129
...............................................................Engine Guard & Skid Plates . 135
................................................................................................Battery . 136
................................................................................Appearance Care . 141
...........................................................................Preparing for a Ride . 146
..................................................What to Take to The Riding Area . 146
.............................................................What to Take on The Trail . 147
..................................................................Transporting Your Honda . 148
...........................................................................Storing Your Honda . 150
151
153
.....................................................................You & the Environment . 154
.............................................................................General Guidelines . 156
..................................................If Your Engine Quits or Won’t Start . 158
.....................................................................If You Have a Flat Tire . 161
..................................................................................If a Fuse Blows . 165
.......................................................................................If You Crash . 167
.......................................................................If You Lose Your Key . 168
..........................................................If the Battery Is Low (or Dead) . 169
..........................................................................If a Component Fails . 170
08/08/07 20:22:13 31HN6680 0209 
201
Table of Contents
Table of Contents
.....................................................TECHNICAL INFORMATION . 171
......................................................CONSUMER INFORMATION . 187
.................................................................TABLE OF CONTENTS . 196
...............................................................................................INDEX . 202
QUICK REFERENCE
.........................................................................Vehicle Identification . 172
.....................................................................................Specifications . 174
...........................................................................Break-in Guidelines . 178
................................................High Altitude Carburetor Adjustment . 179
..................................................................Emission Control Systems . 180
...............................................................................Oxygenated Fuels . 185
...........................................................................Authorized Manuals . 188
............................................................................Warranty Coverage . 191
................................................................................Warranty Service . 192
..............................................................................Contacting Honda . 193
............................................................................Your Honda Dealer . 194
.................................................The Honda Rider’s Club (USA only) . 195
08/08/07 20:22:17 31HN6680 0210 
202
Index
Index
A
B
............................................................................................accessories . 37
............................................................................age recommendation . 29
air cleaner,
..................................................................................................filter . 98
..........................................................................housing drain tube . 102
air pressure,
................................................................................................gauge . 84
..................................................................................................tire . 130
.......................................................................................altitude, high . 179
..............................................................American Honda, contacting . 193
................................................................................apparel, protective . 26
..................................................................................appearance care . 141
.............................................................................authorized manuals . 188
................................................................................................Battery . 136
Brakes,
..............................................................................................cables . 126
........................................................................draining water from . 128
................................................................................................fluid . 118
...............................................................................front brake lever . 22
.............................................................................front brake pads . 121
.............................................................................................parking . 70
08/08/07 20:22:22 31HN6680 0211 
203
Index
Index
C
................................................................................rear brake pedal . 22
................................................................rear brake pedal freeplay . 122
......................................................................shoe lining clearance . 124
........................................................................................shoe wear . 124
..................................................................................................braking .56
.............................................................................break-in guidelines . 178
........................................................................................capacity, fuel . 88
...........................................................carburetor, altitude adjustment . 179
.................................................................................care, appearance . 141
choke,
...............................................................................................cable . 105
..................................................................................................knob . 47
...................................................................cleaning, appearance care . 141
........................................................................................climbing hills . 61
......................................................................................clutch system . 106
...........................................................................................color label . 173
..................................................................................component fails . 170
........................................................................consumer information . 187
........................................................................................crash, if you . 167
.....................................................crossing or turning on hills or slops . 66
.................................................................................customer service . 193
08/08/07 20:22:26 31HN6680 0212 
204
Index
Index
D
E
.....................................................................dimmer switch, headlight . 19
.................................................................................................dipstick . 93
....................................................................emission control systems . 180
engine
.............................................................................................flooded . 50
..............................................................................................guard . 135
........................................................................................idle speed . 111
...........................................................................................number . 172
.....................................................................................................oil . 90
.............................................................................................pinging . 87
..............................................................................................starting . 46
........................................................................................stop switch . 18
............................................................................................stopping . 50
......................................................................................won’t start . 158
.......................................................................................environment . 154
exhaust system
..........................................................................................cleaning . 116
...........................................................................................purging . 116
08/08/07 20:22:30 31HN6680 0213 
205
Index
Index
F
...................................................................................flag pole bracket . 24
................................................................................................flat tire . 161
......................................................................................flooded engine . 50
fuel,
.............................................................................................fill cap . 88
.............................................high altitude fuel mixture adjustment . 179
.....................................................................................oxygenated . 185
...............................................................................recommendation . 87
...........................................................................................refueling . 88
...........................................................................reserve fuel supply . 15
....................................................................................tank capacity . 88
.................................................................................................valve . 15
.....................................................................................................fuse . 165
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206
Index
Index
G
H
...................................................................................gap, spark plug . 113
...............................................................................................gasohol . 185
................................................................................................gasoline . 87
..........................................................................................gear case oil . 96
.........................................................................................gear shifting . 51
......................................................................headlight dimmer switch . 19
...................................................................................headlight switch . 19
....................................................high altitude carburetor adjustment . 179
hills,
.............................................................crossing or turning on slops . 66
..............................................................................riding down hills . 65
...................................................................................riding up hills . 61
...............................................................................stopping on hills . 63
Honda,
.......................................................................................contacting . 193
..............................................................................................dealer . 194
...................................................................................Rider’s Club . 195
........................................................................Honda service manual . 188
08/08/07 20:22:38 31HN6680 0215 
207
Index
Index
I
K
.........................................................................identification, vehicle . 172
...............................................................................idle speed, engine . 111
......................................................................................ignition switch . 17
indicators
...............................................................................neutral indicator . 14
...............................................................................reverse indicator . 14
...............................................................................inspection, pre-ride . 31
key,
..................................................................................................lost . 168
...........................................................................................number . 168
.................................................................................................kit, tool . 84
08/08/07 20:22:42 31HN6680 0216 
208
Index
Index
L
M
...........................................................................................labels, safety . 5
.........................................................................................limit, weight . 35
.............................................................................................load limits . 35
................................................................................loading guidelines . 36
lubrication
..........................................................................................engine oil . 90
......................................................................................gear case oil . 96
maintenance,
........................................................................................importance . 73
.........................................................................component locations . 81
.......................................................................................precautions . 75
...............................................................................................record . 80
................................................................................................safety . 74
............................................................................................schedule . 76
....................................................................................manual, service .188
..........................................................................maximum weight limit .35
........................................................................................modifications . 38
08/08/07 20:22:46 31HN6680 0217 
209
Index
Index
N
O
...................................................................................neutral indicator . 14
............................................................noise emission control system . 183
...................................................................................numbers, serial . 172
...........................................................................obstacles, riding over . 68
oil,
...............................................................................................engine . 90
...........................................................................................gear case . 96
.................................................................................operating controls . 15
.............................................................operation component locations . 11
........................................................................owner’s manual storage . 85
................................................................................oxygenated fuels . 185
08/08/07 20:22:51 31HN6680 0218 
210
Index
Index
P
R
........................................................................................removal, seat . 86
reverse,
......................................................................................assist cable . 110
........................................................................................assist lever . 21
.............................................................................gear, shifting into . 51
...........................................................................................indicator . 14
............................................................................................riding in . 53
.........................................................................................rider training . 28
...........................................................................Rider’s Club, Honda . 195
.................................................................................................parking . 70
..........................................................................passenger, no carrying . 29
...........................................................................pavement, no riding on . 3
.....................................................................................pinging, engine . 87
..........................................................................................plug, spark . 112
................................................................................pre-ride inspection . 31
.........................................................................problems, unexpected . 155
.................................................................................protective apparel . 26
08/08/07 20:22:55 31HN6680 0219 
211
Index
Index
S
(cont’d)
safety,
.......................................................................important precautions . 75
..................................................................................................labels . 5
.............................................................................riding precautions . 41
..........................................................................schedule, maintenance . 76
.........................................................................................seat removal . 86
....................................................................................serial numbers . 172
service,
.........................................................................................customer . 193
..........................................................................................manuals . 188
.........................................................................................warranty . 192
riding,
................................................................................basic operations . 39
.............................................................................................clothing . 26
.......................................................................................precautions . 41
....................................................................................preparing for . 31
...................................................................................over obstacles . 68
..................................................................................................safety . 2
.............................................................................safety precautions . 41
...................................................................................through water . 69
08/08/07 20:23:00 31HN6680 0220 
212
Index
Index
........................................................................................shifting gears . 51
...........................................................................................skid plates . 135
................................................................................skidding or sliding . 60
......................................................................................spark arrester . 116
..........................................................................................spark knock . 87
...........................................................................................spark plug . 112
......................................................................................specifications . 174
....................................................................................stalling on a hill . 63
............................................................................................start button . 18
starting,
...............................................................................................engine . 46
...............................................................................troubleshooting . 158
...............................................................................stop switch, engine . 18
....................................................................................stopping engine . 50
storage,
...............................................................................................ATV . 150
.............................................................................................battery . 137
................................................................................owner’s manual . 85
switch,
.......................................................................................engine stop . 18
...........................................................................................headlight . 19
.............................................................................headlight dimmer . 19
.............................................................................................ignition . 17
08/08/07 20:23:04 31HN6680 0221 
213
Index
Index
T
V
.............................................................................................valve, fuel . 15
...................................................................................valve clearance . 115
.........................................................vehicle identification no. (VIN) . 172
throttle,
..........................................................................................lever . 20, 103
.......................................................................................stop screw . 111
tires,
.....................................................................................air pressure . 130
..................................................................................................flat . 161
.........................................................................................replacing . 134
.........................................................................................repairing . 133
..................................................................................specifications . 134
..............................................................................tread conditions . 132
..................................................................................................tool kit . 84
........................................................................................training, rider . 28
.......................................................................transporting your ATV . 148
............................................................................trouble, unexpected . 155
.....................................................................troubleshooting, starting . 158
turning,
.................................................................................on level ground . 59
...............................................................................on hills or slopes . 66
08/08/07 20:23:08 31HN6680 0222 
214
Index
Index
W
........................................................................................warning labels . 5
warranty,
.........................................................................................coverage . 191
.........................................................................................extended . 191
............................................................................................service . 192
.............................................................................washing your ATV . 142
water,
......................................................................draining from brakes . 128
...................................................................................riding through . 69
..........................................................................................weight limit . 35
....................................................................................wheel removal . 163
08/08/07 20:23:12 31HN6680 0223 
215
Memo
08/08/07 20:23:14 31HN6680 0224 
216 Memo
08/08/27 13:25:50 31HN6680 0225 
217
Memo
08/08/27 13:25:52 31HN6680 0226 
218 Memo
08/08/27 13:25:54 31HN6680 0227 
219
Memo
08/08/27 13:25:56 31HN6680 0228 
How To Avoid Costly Repairs
Quick Reference
Quick Reference
The following is a brief, but important collection of information you
need to know about your Honda. You’ll also find space to record
important notes.
The engine of your Honda can be the most expensive component to
repair. Proper maintenance, especially the use of the recommended
fluids and filters, prevents premature wear and damage.
Frequent causes of costly repairs are:
Engine oil –– insufficient quantity, improper oil.
Air cleaner –– dirty, leaking because of improper installation (poor
seal).
Record important information on the following page:
08/08/27 13:26:03 31HN6680 0229 
Quick Reference
Quick Reference
Engine No.
VIN
Ignition Key No.
Color Label
Owner’s Name
Address
City/State
Phone
Dealer’s Name
Address
City/State
Phone
Service Mgr.
08/08/27 13:26:07 31HN6680 0230 
2.51 US gal (9.5 )
0.69 US gal (2.6 )
243 lbs (110 kg)
Quick Reference
Quick Reference
Scheduled
Maintenance
Fuel/Capacity
Pre-ride Inspection
Engine Oil
Initial: 100 miles (150 km)
Regular: every 600 miles (1,000 km)
Check the following items each time
before you ride (page ): engine oil, fuel,
tires, driveshaft boots, nuts & bolts,
underbody & exhaust system, air cleaner
housing drain tube, leaks, loose parts,
cables, throttle, brakes, switches, steering.
unleaded gasoline, pump octane number
86 or higher
API Service Classification SG or higher
except oils labeled as energy conserving
on the circular API service label,
SAE 10W-30, JASO T 903 standard MA,
Pro Honda GN4 4-stroke oil or equivalent
Maximum Weight
Capacity rider, all cargo and accessories
reserve:
31
08/08/27 13:26:16 31HN6680 0231 
×★
×★
AT22 7-10
AT22 10-9
DUNLOP KT175
DUNLOP KT171
X24EPR-U9 (DENSO)
DPR7EA-9 (NGK)
X22EPR-U9 (DENSO)
15 A
DPR8EA-9 (NGK)
4.4 psi (30.0 kPa)
2.9 psi (20.0 kPa)
Front:
Rear:
or
or
standard:
main:
cold climate:
Front:
Rear:
Quick Reference
Quick Reference
Tires
Tire Pressure (cold)
Spark Plugs
Fuse
08/08/27 13:26:25 31HN6680 0232 
Quick Reference
Quick Reference
These symbols are used in Controls & Features section:
SYMBOL COMPONENT SEE PAGE
ON ignition switch
OFF ignition switch
START button
OFF engine stop switch
RUN engine stop switch
ON headlight switch
OFF headlight switch
HI headlight dimmer switch
LO headlight dimmer switch
choke knob 16
17
17
18, 48
18, 50
18
19
19
19
19
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08/08/27 13:26:38 31HN6680 0234 

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