Honda 2012 Trx420Fmc Owners Manual

2014-11-13

: Honda Honda-2012-Trx420Fmc-Owners-Manual-107476 honda-2012-trx420fmc-owners-manual-107476 honda pdf

Open the PDF directly: View PDF .
Page Count: 264

Download
Open PDF In Browser	View PDF

１１／０５／０９ １３：０１：２５ ３１ＨＰ４６５０ ０００２

2012
Honda
TRX420TM
TRX420FM 4×4
TRX420FPM 4×4 with Power Steering
FOURTRAX RANCHER
OWNER’S MANUAL

FOR OFF-ROAD USE ONLY
This vehicle is designed and manufactured for off-road use only.
It conforms to US EPA Noise Emission regulations, but does not
conform to Federal Motor Vehicle Safety Standards or US EPA On
Highway Exhaust Emission regulations, and operation on public streets,
roads, or highways is illegal. The vehicle is equipped with a USDA
qualified spark arrester. Obey local laws and regulations.
It conforms to US EPA and California emission regulations for ATVs.

１１／０５／０９ １３：０１：３２ ３１ＨＰ４６５０ ０００３

Introduction
Congratulations on choosing your Honda ATV.
When you own a Honda, you’re part of a worldwide family of satisfied
customers− people who appreciate Honda’s reputation for building
quality into every product.
Your Honda was designed as a recreational ATV for off-road use by
one rider only.
Before riding, take time to get acquainted with your ATV and how it
works. To protect your investment, we urge you to take responsibility
for keeping your ATV well maintained. Scheduled service is a must, of
course. But it’s just as important to observe the break-in guidelines, and
perform all pre-ride and other periodic checks detailed in this manual.
We also recommend that you read this owner’s manual before you ride.
It’s full of facts, instructions, safety information, and helpful tips. To
make it easy to use, the manual contains a detailed list of topics at the
beginning of each section and an index at the back of the book.
As you read this manual, you will find information that is preceded by a
symbol. This information is intended to help you avoid damage
to your Honda, other property, or the environment.
Read the Warranties Booklet (page 225 ) thoroughly so you understand
the coverages that protect your new Honda and are aware of your rights
and responsibilities.
Whenever you ride, tread lightly. By staying on established trails and
riding only in approved areas, you help protect the environment and
keep off-road riding areas open for the future.

Introduction

１１／０５／０９ １３：０１：３８ ３１ＨＰ４６５０ ０００４

Introduction
If you have any questions, or if you ever need special service or repairs,
remember that your dealer knows your ATV best and is dedicated to
your complete satisfaction.
Please report any change of address or ownership to your dealer so we
will be able to contact you concerning important product information.
You may also want to visit our website at www.powersports.honda.com.
Happy riding!
California Proposition 65 Warning
WARNING: This product contains or emits chemicals known to the
State of California to cause cancer and birth defects or other
reproductive harm.

Introduction

１１／０５／０９ １３：０１：４２ ３１ＨＰ４６５０ ０００５

A Few Words About Safety
Your safety, and the safety of others, is very important. And operating
this ATV safely is an important responsibility.
To help you make informed decisions about safety, we have provided
operating procedures and other information on labels and in this manual.
This information alerts you to potential hazards that could hurt you or
others.
Of course, it is not practical or possible to warn you about all hazards
associated with operating or maintaining an ATV. You must use your
own good judgment.
You will find important safety information in a variety of forms,
including:
Safety Labels –– on the ATV.
Safety Messages –– preceded by a safety alert symbol
and one of
three signal words: DANGER, WARNING, or CAUTION.

A Few Words About Safety

１１／０５／０９ １３：０１：４８ ３１ＨＰ４６５０ ０００６

A Few Words About Safety
These signal words mean:
You WILL be KILLED or
SERIOUSLY HURT if you don’t
follow instructions.
You CAN be KILLED or SERIOUSLY
HURT if you don’t follow
instructions.
You CAN be HURT if you don’t
follow instructions.

Safety Headings –– such as Important Safety Reminders or Important
Safety Precautions.
Safety Section –– such as ATV Safety.
Instructions –– how to use this ATV correctly and safely.
This entire manual is filled with important safety information –– please
read it carefully.

A Few Words About Safety

１１／０５／０９ １３：０１：５６ ３１ＨＰ４６５０ ０００７

Contents
These pages give an overview of the contents of your owner’s manual.
The first page of each section lists the topics covered in that section.
ATV Safety ........................................................................................
Important safety information you should know, plus a look at the
safety related labels on your ATV.

Instruments & Controls ....................................................................
The location and function of indicators and controls on your ATV
and operating instructions for various controls and features.

Before Riding..................................................................................... 37
The importance of wearing a helmet and other protective gear, how to
make sure you and your ATV are ready to ride, and important
information about loading.
Basic Operation & Riding ................................................................ 53
How to start and stop the engine, shift gears, and brake. Also, riding
precautions.

Contents

１１／０５／０９ １３：０２：０６ ３１ＨＰ４６５０ ０００８

Contents
Servicing Your Honda ...................................................................... 85
Why your ATV needs regular maintenance, what you need to know
before servicing your Honda, an owner maintenance schedule, and
instructions for specific maintenance and adjustment items.
Tips ..................................................................................................... 175
How to store and transport your ATV and how to be an
environmentally responsible rider.
Taking Care of the Unexpected ....................................................... 185
What to do if you have a flat tire, your engine won’t start, etc.
Technical Information ...................................................................... 207
ID numbers, technical specifications, and other technical facts.
Consumer Information ..................................................................... 223
Information on warranties, emission controls, how to get Honda
service manuals.
Index ................................................................................................... 230
Quick Reference
Handy facts about fuel, engine oil, tire sizes, and air pressures.

Contents

１１／０５／０９ １３：０２：０８ ３１ＨＰ４６５０ ０００９

１１／０５／０９ １３：０２：１２ ３１ＨＰ４６５０ ００１０

ATV Safety
This section presents some of the most important information and
recommendations to help you ride your ATV safely. Please take a few
moments to read these pages. This section also includes information
about the location of safety labels on your ATV.
Important Safety Information ................................................................ 2
Safety Labels.......................................................................................... 5

ATV Safety

１１／０５／０９ １３：０２：１９ ３１ＨＰ４６５０ ００１１

Important Safety Information
Your ATV can provide many years of service and pleasure if you take
responsibility for your own safety and understand the challenges you
can meet while riding.
There is much that you can do to protect yourself when you ride. You’ll
find many helpful recommendations throughout this manual. The
following are a few that we consider to be most important.
Follow the Age Recommendation
The minimum recommended age for this ATV model is 16. Children
under age 16 should never operate this vehicle. Refer to the age
warnings provided in this manual and on the ATV.
Always Wear a Helmet
It’s a proven fact: helmets significantly reduce the number and severity
of head injuries. So always wear an approved motorcycle helmet. We
also recommend that you wear eye protection, sturdy boots, gloves, and
other protective gear (page 38 ).
Never Carry a Passenger
Your ATV is designed for one person only. There are no handholds,
footrests, or seat for a second person, so never carry a passenger. A
passenger could interfere with your ability to move around to maintain
your balance and control of the ATV.

ATV Safety

１１／０５／０９ １３：０２：２６ ３１ＨＰ４６５０ ００１２

Important Safety Information
Ride Off-road Only
Your ATV is designed and manufactured for off-road use only. The
tires are not made for pavement, and the ATV does not have turn signals
and other features required for use on public roads. If you need to cross
a paved or public road, get off and walk your ATV across.
Take Time to Learn & Practice
Even if you have ridden other ATVs, take time to become familiar with
how this ATV works and handles. Practice in a safe area until you build
your skills and get accustomed to the ATV’s size and weight.
Because many crashes involve inexperienced or untrained riders, we
urge all riders to take a ATV operator course approved by the ATV
Safety Institute (ASI). See page 40 .
Contact an authorized ATV dealer or call 1-800-887-2887 to find out
about the training courses nearest you.
Be Alert for Off-road Hazards
The terrain can present a variety of challenges when you ride off-road.
Continually ‘‘read’’ the terrain for unexpected turns, drop-offs, rocks,
ruts, and other hazards. Always keep your speed low enough to allow
time to see and react to hazards.

ATV Safety

１１／０５／０９ １３：０２：３２ ３１ＨＰ４６５０ ００１３

Important Safety Information
Ride within Your Limits
Pushing limits is another major cause of ATV crashes. Never ride
beyond your personal abilities or faster than conditions warrant.
Remember that alcohol, drugs, fatigue, and inattention can significantly
reduce your ability to make good judgments and ride safely.
Don’t Drink and Ride
Alcohol and riding don’t mix. Even one drink can reduce your ability to
respond to changing conditions, and your reaction time gets worse with
every additional drink. So don’t drink and ride, and don’t let your
friends drink and ride either.
Keep Your Honda in Safe Condition
It’s important to keep your ATV properly maintained and in safe riding
condition. Having a breakdown can be difficult, especially if you are
stranded off-road far from your base. To help avoid problems, inspect
your ATV before every ride and perform all recommended maintenance.

ATV Safety

１１／０５／０９ １３：０２：３６ ３１ＨＰ４６５０ ００１４

Safety Labels
Your ATV comes with a hang tag and several labels containing
important safety information. Anyone who rides the vehicle should read
and understand this information before riding.
The labels should be considered permanent parts of the vehicle. If a
label comes off or becomes hard to read, contact your dealer for
replacements.

ATV Safety

１１／０５／０９ １３：０２：４５ ３１ＨＰ４６５０ ００１５

Safety Labels

ATV Safety

１１／０５／０９ １３：０２：５８ ３１ＨＰ４６５０ ００１６

Safety Labels

(TRX420TM , TRX420FM)

(TRX420FPM)

ATV Safety

１１／０５／０９ １３：０３：１０ ３１ＨＰ４６５０ ００１７

Safety Labels
(Except TRX420TM)

ATV Safety

１１／０５／０９ １３：０３：２９ ３１ＨＰ４６５０ ００１８

Instruments & Controls
This section shows the location of all indicators and controls you would
normally use before or while riding your ATV.
The items listed on this page are described in this section. Instructions
for other components are presented in other sections of this manual
where they will be most useful.
Operation Component Locations .......................................................... 10
Indicators & Displays .............................................................................13
Multi-function Display ( TRX420FPM only).....................................18
Gear Position Indicator ( TRX420FPM only) ....................................19
Oil Change Indicator ( TRX420FPM only) ........................................20
Odometer ( TRX420FPM only)..........................................................21
Tripmeter ( TRX420FPM only)..........................................................21
Hourmeter ( TRX420FPM only) ........................................................22
Fuel Gauge .........................................................................................23
Controls & Features ...............................................................................24
Fuel Valve ..........................................................................................24
Ignition Switch ...................................................................................25
2WD/4WD Select Lever (Except TRX420TM ) ..............................26
Start Button ........................................................................................27
Engine Stop Switch ............................................................................27
Headlight Switch ................................................................................28
Headlight Dimmer Switch ..................................................................28
Throttle Lever ....................................................................................29
Reverse Selector Knob .......................................................................30
Front Brake Lever ..............................................................................31
Rear Brake Lever/Parking Brake Lever .............................................31
Rear Brake Pedal ................................................................................31
Parking Brake .....................................................................................32
Flag Pole Bracket ...............................................................................33
Trailer Hitch .......................................................................................34
PS (Electric Power Steering) (TRX420FPM only) ............................35

Instruments & Controls

１１／０５／０９ １３：０３：３４ ３１ＨＰ４６５０ ００１９

Operation Component Locations
parking brake lock lever
rear brake lever/
parking brake lever

reverse selector knob
headlight switch

front brake lever

throttle lever
headlight dimmer
switch

engine stop
switch

ignition switch

start button
2WD/4WD select lever (Except TRX420TM)

Instruments & Controls

１１／０５／０９ １３：０３：３８ ３１ＨＰ４６５０ ００２０

Operation Component Locations

rear cargo rack

seat latch

rear brake pedal

front cargo rack

fuel valve

Instruments & Controls

１１／０５／０９ １３：０３：４１ ３１ＨＰ４６５０ ００２１

Operation Component Locations

flag pole bracket

trailer hitch

shift lever

Instruments & Controls

１１／０５／０９ １３：０３：４８ ３１ＨＰ４６５０ ００２２

Indicators & Displays
The indicators and displays on your ATV keep you informed, alert you
to possible problems, and make your riding safer and more enjoyable.
Refer to the indicators frequently. Their functions are described on the
following pages.
(TRX420TM/FM)
(2)

(5)

(1)
(6)
(4)

(TRX420FPM)
(1) (2)

(3) (4) (5) (6)

(7)

(8)
(1) reverse indicator
(6) PGM-FI indicator
(2) neutral indicator
(7) multi-function display
(3) PS (Electric Power Steering)
(TRX420FPM only)
indicator (TRX420FPM only)
(8) hourmeter/odometer/
(4) 4WD indicator (Except TRX420TM)
tripmeter select button
(5) high coolant temperature indicator
(TRX420FPM only)
Instruments & Controls

１１／０５／０９ １３：０３：５５ ３１ＨＰ４６５０ ００２３

Indicators & Displays
Lamp Check
The high coolant temperature indicator and PGM-FI indicator come on
for a few seconds and then go off when you turn the ignition switch ON
( ).
TRX420FPM only:
The PS (Electric Power Steering) indicator comes on when you turn the
ignition switch ON ( ) so you can check that it is working.
The indicator remains on until the engine is started.
The indicators are identified in the table on page 16 with the words:
Lamp Check.
When applicable, the reverse or neutral indicators come on when you
turn the ignition switch ON ( ) and remain on until you shift out of
reverse or neutral.
Except TRX420TM:
When applicable, the 4WD indicator comes on when you turn the
ignition switch ON ( ) and remains on until you shift out of 4WD
mode.
Except TRX420FPM:
If one of these indicators does not come on when it should, have your
dealer check for burned-out bulbs or other problems.
TRX420FPM only:
If one of these indicators does not come on when it should, have your
dealer check for problems.

Instruments & Controls

１１／０５／０９ １３：０４：０１ ３１ＨＰ４６５０ ００２４

Indicators & Displays
TRX420FPM only:
Display Check
When the ignition switch is turned ON ( ), the multi-function display
( 1 ) will temporarily show all the modes and digital segments so you can
make sure the liquid crystal display is functioning properly.
The displays are identified in the table on page 17 with the words:
Display Check.
If any part of these displays does not come on when it should, have your
dealer check for problems.

(1)

(1) multi-function display

Instruments & Controls

１１／０５／０９ １３：０４：１１ ３１ＨＰ４６５０ ００２５

Indicators & Displays
1

Reverse indicator

Neutral indicator

PS (Electric Power
Steering) indicator
(TRX420FPM only)
4WD indicator
(Except TRX420TM)
High coolant
temperature
indicator

4
5

PGM-FI indicator

Instruments & Controls

Lights when the transmission is in
reverse. Lamp Check.
Lights when the transmission is in
neutral. Lamp Check.
Lights when there is an abnormality
in the PS (Electric Power Steering)
system. See page 35 . Lamp Check.
Lights when the 4WD drive mode
engages. Lamp Check.
Lights when coolant temperature is
high enough to adversely affect the
service life of the engine.
If the high coolant temperature
indicator comes on while you are
riding, immediately bring the vehicle
to a stop, turn the engine off and let
it cool. See page 195. Lamp Check.
Lights when there is any abnormality
in the PGM-FI (Programmed Fuel
Injection) system. Should also light
for a few seconds and then go off
when the ignition switch is turned
ON ( ). If the indicator comes on
at any other time, reduce speed and
take your vehicle to your dealer as
soon as possible. Lamp Check.

１１／０５／０９ １３：０４：２５ ３１ＨＰ４６５０ ００２６

Indicators & Displays
(TRX420FPM only)
7
Multi-function
display
Gear position
indicator
Oil change
indicator
Speedometer
Odometer
Tripmeter
Hourmeter
8

Hourmeter/
odometer/tripmeter
select button

The display includes the following
functions. Display Check.
Shows the gear position (page 19 ).
Lights when specified maintenance
interval for engine oil change is
reached (page 20 ).
Shows riding speed.
Shows accumulated mileage
(page 21 ).
Shows mileage per trip (page 21 ).
Shows hours and tenths of hours of
engine operation (page 22 ).
Selects display of the odometer or
tripmeter or hourmeter. Resets the
tripmeter to zero (0) (page 21 ). This
button also used to reset the oil
change indicator (page 20 ).

Instruments & Controls

１１／０５／０９ １３：０４：３０ ３１ＨＰ４６５０ ００２７

Indicators & Displays
Multi-function Display (TRX420FPM only)
The multi-function display ( 1 ) includes the following functions:
Gear position indicator
Oil change indicator
Speedometer
Odometer
Tripmeter
Hourmeter
(3)

(4)
(2)

(1)

(5)

(1) multi-function display
(2) gear position indicator
(3) oil change indicator

Instruments & Controls

(4) speedometer
(5) odometer/tripmeter/
hourmeter

１１／０５／０９ １３：０４：３７ ３１ＨＰ４６５０ ００２８

Indicators & Displays
Gear Position Indicator (TRX420FPM only)
The gear position indicator ( 1 ) shows the gear position when the
ignition switch is in the ON ( ) position.
The indicator displays: N for neutral, R for reverse, and 1 − 5 for the
five forward gears.
‘‘−’’ will be displayed on the gear position indicator when the
transmission is not shifted into gear properly. Before riding, check that
the gear position is properly displayed on the gear position indicator.
If the gear position indicator shows ‘‘−’’ or blinks, turn the ignition
switch to the OFF ( ) position, and then turn it back to the ON ( )
position again.
If the gear position indicator shows ‘‘−’’, rock the vehicle back and
forth and make sure the gear position indicator is displayed properly and
then if the gear position indicator still shows ‘‘−’’ or blinks, see your
dealer.
(1)

(1) gear position indicator
Instruments & Controls

１１／０５／０９ １３：０４：４４ ３１ＨＰ４６５０ ００２９

Indicators & Displays
Oil Change Indicator (TRX420FPM only)
The oil change indicator ( 1 ) appears in the display when the mileage or
operating hours on your ATV approaches the oil change interval
specified on the maintenance schedule.
Reset the indicator after each oil change.
To reset the indicator, press and hold the hourmeter/odometer/tripmeter
select button ( 2 ) and turn the ignition switch ( 3 ) to ON ( ) for more
than 5 seconds. The indicator message will disappear.
If the oil is changed before the oil change indicator appears, be sure to
reset the oil change indicator after changing the oil, except after the
initial oil change.
Press and hold the hourmeter/odometer/tripmeter select button and turn
the ignition switch to ON ( ) for more than 5 seconds. When the
indicator lights for 2 seconds and then turns off, the oil change indicator
is reset.
ON
(1)

(2)
(1) oil change indicator
(2) hourmeter/odometer/
tripmeter select button
(3) ignition switch

Instruments & Controls

(3)

１１／０５／０９ １３：０４：５２ ３１ＨＰ４６５０ ００３０

Indicators & Displays
Odometer (TRX420FPM only)
When selected, the odometer ( 1 ) registers total distance traveled in
miles while the ignition is ON ( ). To change the display from tripmeter
or hourmeter to odometer, press and release the hourmeter/odometer/
tripmeter select button ( 2 ).

(1)
(1) odometer

(2)

(2) hourmeter/odometer/tripmeter select button

Tripmeter (TRX420FPM only)
When selected, the tripmeter ( 1 ) shows mileage per trip while the
ignition is ON ( ). To change the display from odometer or hourmeter
to tripmeter, press and release the hourmeter/odometer/tripmeter select
button ( 2 ). To reset the tripmeter to zero, press the hourmeter/odometer/
tripmeter select button and hold it in for at least 2 seconds.

(1)
(1) tripmeter

(2)

(2) hourmeter/odometer/tripmeter select button
Instruments & Controls

１１／０５／０９ １３：０４：５７ ３１ＨＰ４６５０ ００３１

Indicators & Displays
Hourmeter (TRX420FPM only)
When selected, the hourmeter ( 1 ) shows accumulated hours while the
ignition is ON ( ). The hourmeter provides accurate service period
information for initial and regular maintenance. To change the display
from odometer or tripmeter to hourmeter, press and release the
hourmeter/odometer/tripmeter select button ( 2 ). The hourmeter mark
( 3 ) will appear.

(3)

(1)
(1) hourmeter
(2) hourmeter/odometer/
tripmeter select button

Instruments & Controls

(2)
(3) hourmeter mark

１１／０５／０９ １３：０５：０３ ３１ＨＰ４６５０ ００３２

Indicators & Displays
Fuel Gauge
The fuel gauge ( 1 ) shows the approximate fuel supply available. At F
(Full), the fuel tank capacity including reserve is:
3.51 US gal (13.3 )
When the gauge needle ( 2 ) enters the red band ( 3 ), fuel will be low and
you should refill the tank as soon as possible. The amount of fuel left in
the tank when the needle enters the red band is approximately:
0.77 US gal (2.9 )

(1)
(3)

(2)

(1) fuel gauge
(2) gauge needle

(3) red band

Instruments & Controls

１１／０５／０９ １３：０５：１２ ３１ＨＰ４６５０ ００３３

Controls & Features
Fuel Valve
RIGHT SIDE
ON

OFF

RES

(1)

(1) fuel valve
The manual fuel valve ( 1 ) is located on the right side under the fuel
tank.
The three-way fuel valve is used to control the flow of fuel from the
fuel tank to the fuel pump unit.
ON−normal position for riding.
OFF−for parking, storing, or transportation.
RES−for extra fuel to get to a gas supply for refueling.
Reserve Fuel
Remember to check that the fuel valve is in the ON position each time
you refuel. If the fuel valve is left in the RES position, you may run out
of fuel with no reserve.
For complete information about fueling your ATV, see page 102 .

Instruments & Controls

１１／０５／０９ １３：０５：２１ ３１ＨＰ４６５０ ００３４

Controls & Features
Ignition Switch
The ignition switch ( 1 ) is used for starting and stopping the engine
(page 60 ). Insert the key and turn it to the right for the ON ( )
position.
TRX420FPM only:
The ignition switch is also used to reset the oil change indicator
(page 20 ).
Key Position
ON ( )
OFF ( )

Function
Electrical circuits on.
No electrical circuits function.

CENTER OF HANDLEBAR

OFF

(1)

(1) ignition switch

ON
OFF

Instruments & Controls

１１／０５／０９ １３：０５：２９ ３１ＨＰ４６５０ ００３５

Controls & Features
2WD/4WD Select Lever (Except TRX420TM )
Your ATV is equipped with a 2WD/4WD select lever ( 1 ), which
permits a choice between the ‘‘2WD’’ and ‘‘4WD’’ drive modes. Select
a drive mode that’s suitable for your riding.
Keep both hands on the handlebar while machine is in motion and come
to a complete stop before using the 2WD/4WD select lever.
The 2WD/4WD select lever is located on the left side of the fuel tank.
To select the drive mode, shift the 2WD/4WD select lever to the desired
position.
After using the 2WD/4WD select lever, the mode may not mechanically
engage until forward motion begins.
To check your present drive mode, look at the 4WD indicator ( 2 ).
2WD mode : the 4WD indicator goes off when the 2WD mode engages.
4WD mode : the 4WD indicator goes on when the 4WD mode engages.
(1)

4WD MODE

(TRX420FM)

(2)
2WD MODE
(1) 2WD/4WD select lever

Instruments & Controls

(TRX420FPM)
(2) 4WD indicator

１１／０５／０９ １３：０５：３６ ３１ＨＰ４６５０ ００３６

Controls & Features
Start Button
LEFT HANDLEBAR

(2)
(1)
(1) start button
(2) engine stop switch

START
OFF
RUN

The start button ( 1 ) is used for starting the engine. Pushing the button in
starts the engine. See Starting Procedure, page 61 .
When the start button is pushed, the starter motor will crank the engine.
The starter motor will not operate if the engine stop switch is in the OFF
( ) position when the start button is pushed.

Engine Stop Switch
The engine stop switch ( 2 ) is used to stop the engine in an emergency.
To operate, slide the switch to the OFF ( ) position. The switch must
be in the RUN ( ) position to start the engine, and it should normally
remain in the RUN ( ) position even when the engine is OFF.
If your ATV is stopped with the ignition switch ON ( ) and the
engine stop switch OFF ( ), the battery will discharge. Turn the
ignition switch OFF ( ) to prevent battery discharge.

Instruments & Controls

１１／０５／０９ １３：０５：４３ ３１ＨＰ４６５０ ００３７

Controls & Features
Headlight Switch
LEFT HANDLEBAR
(1)

(2)
(1) headlight switch
(2) headlight dimmer switch

ON
OFF
HI
LO

The headlight switch ( 1 ) is used to turn the headlight ON ( ) or OFF
( ). To operate, turn the switch to ON ( ) or OFF ( ).

Headlight Dimmer Switch
The headlight dimmer switch ( 2 ) is used to change between the high
and low beams of the headlight. To operate, turn the switch to HI ( )
for high beam, LO ( ) for low beam.

Instruments & Controls

１１／０５／０９ １３：０５：４８ ３１ＨＰ４６５０ ００３８

Controls & Features
Throttle Lever
RIGHT HANDLEBAR

(A)
(1)
(1) throttle lever

(A) to open the throttle

The throttle controls engine rpm (speed). To increase engine rpm, press
the throttle lever ( 1 ) with your thumb. To reduce engine rpm, release
pressure on the throttle lever. The throttle will automatically return to the
closed position (engine idle) when you remove your thumb.

Instruments & Controls

１１／０５／０９ １３：０５：５４ ３１ＨＰ４６５０ ００３９

Controls & Features
Reverse Selector Knob
The reverse selector knob ( 1 ), located on the rear brake lever/parking
brake lever ( 2 ), is used to shift into reverse. To operate, with your ATV
stopped and the transmission in neutral (TRX420TM , TRX420FM :
make sure the neutral indicator lights, TRX420FPM: make sure the gear
position indicator shows ‘‘N’’), push in the knob, squeeze the rear brake
lever/parking brake lever, then depress the shift lever. See Riding in
Reverse, page 67 .
LEFT HANDLEBAR
(1)

(2)

(1) reverse selector knob
(2) rear brake lever/parking brake lever

Instruments & Controls

１１／０５／０９ １３：０６：００ ３１ＨＰ４６５０ ００４０

Controls & Features
Front Brake Lever
The front brake lever is used to slow or stop your ATV. To operate, pull
the lever. For information on braking techniques, see page 69 .

Rear Brake Lever/Parking Brake Lever
The rear brake lever/parking brake lever is used to slow or stop your
ATV. To operate, pull the lever. For information on braking techniques,
see page 69 .

Rear Brake Pedal
The rear brake pedal is used to slow or stop your ATV. To operate,
depress the pedal. For information on braking techniques, see page 69 .

Instruments & Controls

１１／０５／０９ １３：０６：０６ ３１ＨＰ４６５０ ００４１

Controls & Features
Parking Brake
LEFT HANDLEBAR
(1)
(A)
(2)

(1) lock lever
(2) rear brake lever/parking brake lever

(A) to lock

The lock lever ( 1 ) on the rear brake lever/parking brake lever ( 2 )
allows it to be used as a parking brake. To operate, first squeeze the rear
brake lever/parking brake lever using your left hand and then lock it
with the lock lever using your right hand. See Parking page 83 .
The brake lights are activated by applying the parking brake. When
using the parking brake, be sure to turn the ignition switch OFF ( ) to
avoid discharging the battery.

Instruments & Controls

１１／０５／０９ １３：０６：１１ ３１ＨＰ４６５０ ００４２

Controls & Features
Flag Pole Bracket
RIGHT REAR

(1)

(1) flag pole bracket
Flag poles are optional equipment available from your dealer. To mount
a pole in the bracket ( 1 ), follow the instructions that come with the flag
pole kit.
Flag poles are required in some riding areas. Check local regulations
before riding.

Instruments & Controls

１１／０５／０９ １３：０６：１７ ３１ＨＰ４６５０ ００４３

Controls & Features
Trailer Hitch
REAR

(2)

(1)
(1) trailer hitch

(2) ball

The trailer hitch ( 1 ) is located on the rear axle housing. To use the hitch,
you’ll need a proper size ball ( 2 ) as specified by the trailer
manufacturer.
To attach the ball and properly hook up a trailer, follow the trailer
manufacturer’s instructions. For load limits and operational guidelines,
see page 48 .

Instruments & Controls

１１／０５／０９ １３：０６：２４ ３１ＨＰ４６５０ ００４４

Controls & Features
PS (Electric Power Steering) ( TRX420FPM only)
This ATV is equipped with an electronically controlled, electric-powerassisted steering system.
While the engine is running, the PS (Electric Power Steering) system
provides power from the electric motor, which helps you to turn the
ATV’s handlebar more easily.
The PS system on this ATV utilizes an overheat protection feature to
prevent damage to system components. In certain extended, repetitive
high-load situations, the system will reduce or even disable power
steering assist. The steering will perform as a normal non-PS system
during this brief period. After cooling down, it will then return to
normal PS operation.
The PS indicator should light when the ignition switch is turned ON
( ) and remain on until the engine is started.
The PS indicator also lights when there is any abnormality in the PS
system. If this occurs, the electric power assist for turning will not be
available, but the manual steering system will perform as usual.
If the PS indicator lights at any time while riding, reduce speed and take
your ATV to your dealer as soon as possible. Continuing to ride with a
PS system problem can cause system damage.
Do not modify your Electric Power Steering system. In case of a
malfunction, take your ATV to your dealer.

Instruments & Controls

１１／０５／０９ １３：０６：２７ ３１ＨＰ４６５０ ００４５

Instruments & Controls

１１／０５／０９ １３：０６：３８ ３１ＨＰ４６５０ ００４６

Before Riding
Before each ride, you need to make sure you and your Honda are both
ready to ride. To help get you prepared, this section discusses how to
evaluate your riding readiness, what items you should check on your
ATV, and adjustments to make for your comfort, convenience, or safety.
This section also includes important information about loading.
Are You Ready to Ride? ........................................................................38
Protective Apparel..............................................................................38
Rider Training ....................................................................................40
Age Recommendation ........................................................................41
No Passengers ....................................................................................41
No Alcohol or Drugs ..........................................................................42
Is Your ATV Ready to Ride? .................................................................43
Pre-ride Inspection .............................................................................43
Load Limits & Guidelines ......................................................................47
Loading ..............................................................................................47
Load Limits ........................................................................................48
Loading Guidelines ............................................................................49
Accessories & Modifications .................................................................50
Accessories.........................................................................................50
Modifications .....................................................................................51

Before Riding

１１／０５／０９ １３：０６：４８ ３１ＨＰ４６５０ ００４７

Are You Ready to Ride?
Before you ride your ATV for the first time, we urge you to:
Read this owner’s manual and the labels on your ATV carefully.
Make sure you understand all the safety messages.
Know how to operate all the controls.
Before each ride, be sure:
You feel well and are in good physical and mental condition.
You are wearing an approved motorcycle helmet (with chin strap
tightened securely), eye protection, and other protective clothing.
You don’t have any alcohol or drugs in your system.

Protective Apparel
For your safety, we strongly recommend that you always wear an
approved motorcycle helmet, eye protection, boots, gloves, long pants,
and a long-sleeved shirt or jacket whenever you ride.
Although complete protection is not possible, wearing proper gear can
reduce the chance of injury when you ride.
Following are suggestions to help you choose the proper gear.
Helmet and Eye Protection
Your helmet is your most important piece of riding gear because it
offers the best protection against head injuries. A helmet should fit your
head comfortably and securely.

Before Riding

１１／０５／０９ １３：０６：５５ ３１ＨＰ４６５０ ００４８

Are You Ready to Ride?
An open-face helmet offers some protection, but a full-face helmet
offers more. Regardless of the style, look for a DOT (Department of
Transportation) sticker on any helmet you buy. Always wear a face
shield or goggles to protect your eyes and help your vision.

Operating this ATV without wearing an
approved motorcycle helmet, eye protection,
and protective clothing could increase your
chances of severe injury or death in the event of
an accident.
Always wear an approved motorcycle helmet
that fits properly and wear eye protection
(goggles or face shield), gloves, boots,
long-sleeved shirt or jacket and long pants.

Additional Riding Gear
In addition to a helmet and eye protection, we also recommend:
Sturdy off-road motorcycle boots to help protect your feet, ankles,
and lower legs.
Off-road motorcycle gloves to help protect your hands.
Riding pants with knee and hip pads, a riding jersey with padded
elbows, and a chest/shoulder protector.

Before Riding

１１／０５／０９ １３：０７：００ ３１ＨＰ４６５０ ００４９

Are You Ready to Ride?
Rider Training
Developing your riding skills is an on-going process. Even if you have
ridden other ATVs, take time to become familiar with how this ATV
works and handles. Practice riding the ATV in a safe area to build your
skills. Do not ride in rough terrain until you get accustomed to the
ATV’s controls, and feel comfortable with its size and weight.
We urge all riders to take a ATV operator course approved by the ATV
Safety Institute (ASI). For information about the ASI training course
nearest you, call the national toll-free number; (800) 887-2887.
Other riding tips can be found in the Tips & Practice Guide f or the ATV
Rider booklet that came with your ATV.

Operating this ATV without proper instruction
could increase your risk of an accident which
could lead to serious injury or death.
Beginning and inexperienced operators should
complete the certified training course offered by
Honda. They should then regularly practice the
skills learned in the course and the operating
techniques described in the owner’s manual.

Before Riding

１１／０５／０９ １３：０７：０６ ３１ＨＰ４６５０ ００５０

Are You Ready to Ride?
Age Recommendation
The minimum recommended age for this ATV model is 16. For safety,
never let children under 16 years old operate this vehicle.

A child using an ATV that is not recommended
for their age could lose vehicle control while
riding, resulting in severe injury or death.
A child under 16 should never operate an ATV
with engine size greater than 90cc.

No Passengers
This ATV is designed as an operator-only vehicle. The long seat is
designed to allow the rider to change body position, not for carrying a
passenger. Never let a passenger ride on the seat or on the front or rear
cargo racks.

Carrying a passenger on this ATV greatly
reduces your ability to balance and control this
ATV and could cause a crash and you or your
passenger could be injured or killed.
Never carry a passenger on this ATV.

Before Riding

１１／０５／０９ １３：０７：１１ ３１ＨＰ４６５０ ００５１

Are You Ready to Ride?
No Alcohol or Drugs
Alcohol, drugs and ATVs don’t mix. Even a small amount of alcohol
can impair your ability to operate an ATV safely. Likewise, drugs−
even if prescribed by a physician−can be dangerous while operating an
ATV. Consult your doctor to be sure it is safe to operate a vehicle after
taking medication.

Operating this ATV after consuming alcohol or
drugs can seriously affect your judgement,
cause you to react more slowly, affect your
balance and perception, and result in serious
injury or death.
Never consume alcohol or drugs before or while
operating this ATV.

Before Riding

１１／０５／０９ １３：０７：１９ ３１ＨＰ４６５０ ００５２

Is Your ATV Ready to Ride?
Before each ride, it’s important to inspect your ATV and make sure any
problem you find is corrected. A pre-ride inspection is a must, not only
for safety, but because having a breakdown, or even a flat tire, can be a
major inconvenience.
If your ATV has overturned or been involved in a collision, do not ride
the vehicle until it has been inspected by your dealer. There may be
damage or other problems you cannot see.

Improperly maintaining this ATV or failing to
correct a problem before riding can cause a
crash in which you can be seriously hurt or
killed.
Always perform a pre-ride inspection before
every ride and correct any problems.

Pre-ride Inspection
Check the following items before you get on the ATV:
Engine Oil

Check the level and add oil if needed
(page 108 ).
Check for leaks.

Radiator
Coolant

Check the coolant level and add coolant if
needed (page 120 ).
Check for leaks.

Before Riding

１１／０５／０９ １３：０７：３１ ３１ＨＰ４６５０ ００５３

Is Your ATV Ready to Ride?
Fuel

Check the level and add fuel (page 103) if
needed. Also make sure the fuel fill cap is
securely fastened.
Check for leaks.

Tires

Use a gauge to check the air pressure. Adjust if
needed. Also look for signs of damage or
excessive wear (page 157 ).

Drivetrain Boots

Check for damage (pages 163 , 164 ).

Guards

Check for damage or looseness
(pages 161 , 162 ).

Nuts & Bolts

Check the wheels to see that the axle nuts are
tightened. Use a wrench to make sure all
accessible nuts, bolts, and fasteners are tight.

Underbody &
Exhaust System

Check for, and remove, any dirt, vegetation or
other debris that could be a fire hazard or
interfere with the proper operation of the
vehicle.

Air Cleaner Housing
Drain Tube

Check for deposits in the drain tube. If
necessary, clean the tube (page 130 ) and check
the air cleaner housing.

Leaks, Loose Parts

Walk around your ATV and look for anything
that appears unusual, such as a leak or loose
cable.

Before Riding

１１／０５／０９ １３：０７：４２ ３１ＨＰ４６５０ ００５４

Is Your ATV Ready to Ride?
Cable

Check the cable housings for wear. Check the
fittings for looseness. Replace or tighten as
needed.

Lights

Make sure the headlight, brake light and
taillight are working properly.

If you are carrying cargo, also check the following:
Loading Limits

Make sure you do not exceed the load limits
(page 48 ).

Cargo

Check that all cargo is secure.

Check these items after you get on the ATV:
Throttle

Check the freeplay and adjust if needed. Press
the throttle to make sure it moves smoothly
without sticking, and snaps shut automatically
when it is released, in all steering positions
(page 131 ).

Brakes

Squeeze the front and rear brake levers and
step on the rear brake pedal to check that the
controls operate normally. Check for proper
freeplay (pages 147 , 149 ). Make sure there is
no brake fluid leakage.

Reverse Assist Lever

Check the freeplay and adjust if needed
(page 134 ). Make sure the lever operates
smoothly without sticking.

Before Riding

１１／０５／０９ １３：０７：５０ ３１ＨＰ４６５０ ００５５

Is Your ATV Ready to Ride?
Headlight and
Headlight Dimmer
Switch

Check for proper function (page 28 ).

Engine Stop Switch

Check for proper function (page 27 ).

Steering

Check that the wheels turn properly as you
steer the handlebar. Move the handlebar right
and left and check that there is no excessive
backlash.

Remember, be sure to take care of any problem you find, or have your
dealer correct it before you ride.

Before Riding

１１／０５／０９ １３：０７：５６ ３１ＨＰ４６５０ ００５６

Load Limits & Guidelines
Your Honda was designed as a rider-only ATV. It was not designed to
carry a passenger. It can carry cargo on the cargo racks, however,
carrying cargo anywhere else or carrying a passenger could interfere
with your balance and control of the ATV.
In addition, exceeding the weight limits or carrying an unbalanced load
can seriously affect your ATV’s handling, braking and stability. Adding
accessories or making modifications that change this ATV’s design and
performance can also make it unsafe. Also, the weight of any
accessories will reduce the maximum load the ATV can carry.
More specific information on load limits, accessories, and modifications
follows.

Loading
How much weight you put on your ATV, and how you load it, are
important to your safety. If you decide to carry cargo, you should be
aware of the following information.

Overloading, improper loading, or carrying a
passenger can cause a crash and you can be
seriously hurt or killed.
Follow all load limits and other loading
guidelines in this manual.

Before Riding

１１／０５／０９ １３：０８：０７ ３１ＨＰ４６５０ ００５７

Load Limits & Guidelines
Load Limits
Following are the load limits for your ATV:
There are limits to how much weight can be carried on your ATV and be
pulled in a trailer.
The following load limits apply to standard equipment only. Modifying
your ATV, using non-standard equipment, or riding on terrain that is not
flat and smooth could further reduce these limits.
maximum weight capacity
485 lb (220 kg)
(includes the weight of the rider,
all cargo, and accessories.)
front cargo rack weight limit
rear cargo rack weight limit
tow weight limit
(Combined weight of the trailer
and all cargo in the trailer)
tongue weight
(Weight on the trailer tongue)
tongue and rear cargo weight
(Combined weight on the trailer
tongue and on the rear cargo
rack)

= 66 lb (30 kg)
= 133 lb (60 kg)
= 850 lb (385 kg)

= 30 lb (14 kg)
recommended
= 133 lb (60 kg) maximum

Tongue weight can be measured with an ordinary bathroom scale. Place
the scale under the tongue, using either a tongue jack or other support to
keep the trailer level.
The weight of added accessories will reduce the maximum cargo weight
you can carry.

Before Riding

１１／０５／０９ １３：０８：１９ ３１ＨＰ４６５０ ００５８

Load Limits & Guidelines
Loading Guidelines
Carrying cargo or pulling a trailer will affect how your ATV handles
and greatly reduce its ability in accelerating, braking and making turns
and other maneuvers.
Be sure to observe the weight limits and follow these guidelines:
Check that the tires are properly inflated.
Do not place cargo anywhere on the ATV other than on the front and
rear racks. Otherwise, operating stability may be adversely affected.
Never ride with a passenger on the front or rear cargo racks. The
ATV is not designed to carry a passenger.
Use the trailer hitch to tow another vehicle or trailer. Do not tow by
tying a rope or cable to the rear rack.
Load cargo on the rear rack as far forward as possible. Make sure
cargo on the front rack does not interfere with handlebar movement.
Do not allow cargo to extend beyond the edges of either the front or
rear racks.
Make sure all cargo is secured before riding.
Balance cargo weight evenly on both sides.
Never exceed the maximum weight limit.
When towing a trailer, take care to maintain balance and stability.
Distribute cargo between the front and rear of the trailer to obtain the
recommended tongue weight.
Allow extra room for starting, stopping and turning whenever you
carry cargo or pull a trailer.
Avoid riding on steep slopes when carrying cargo or pulling a trailer.
Never cross a slope when towing a trailer.

Before Riding

１１／０５／０９ １３：０８：２６ ３１ＨＰ４６５０ ００５９

Accessories & Modifications
Modifying your ATV or using non-Honda accessories can make your
ATV unsafe.
Before you consider making any modifications or adding an accessory,
be sure to read the following information.

Improper accessories or modifications can
cause a crash in which you can be seriously
hurt or killed.
Follow all instructions in this owner’s manual
regarding accessories and modifications.

Accessories
We strongly recommend that you use only Honda Genuine Accessories
that have been specifically designed and tested for your ATV. Because
Honda cannot test all other accessories, you must be personally
responsible for proper selection, installation, and use of non-Honda
accessories.
Check with your dealer for assistance and always follow these
guidelines:
Make sure the accessory does not obscure any lights, reduce ground
clearance, limit suspension travel or steering travel, or interfere with
operating any controls.
Make sure the accessory does not interfere with your ability to shift
body position on the seat or operate hand and foot controls.
Do not add any electrical equipment that will exceed the vehicle’s
electrical system capacity (pages 213 , 214 ). A blown fuse can cause
a loss of lights or engine power (page 197 ).

Before Riding

１１／０５／０９ １３：０８：３１ ３１ＨＰ４６５０ ００６０

Accessories & Modifications
Modifications
We strongly advise you not to remove any original equipment or modify
your ATV in any way that would change its design or operation. Such
changes could seriously impair your ATV’s handling, stability, and
braking, making it unsafe to ride.
We also advise you not to make any modifications or remove any
equipment (such as the USDA qualified spark arrester or emission
control system components) that would make your ATV illegal in your
area.
Removing or modifying your lights, exhaust system, emission control
system, or other equipment can also make your ATV illegal.

Before Riding

１１／０５／０９ １３：０８：３４ ３１ＨＰ４６５０ ００６１

Before Riding

１１／０５／０９ １３：０８：４６ ３１ＨＰ４６５０ ００６２

Basic Operation & Riding
This section gives basic riding instructions, including how to start and
stop your engine, and how to use the throttle and brakes. It also provides
important information on riding with cargo.
To protect your new engine and enjoy optimum performance and
service life, refer to Break-in Guidelines (page 215 ).
Safe Riding Precautions .........................................................................55
Off-road Use Only .............................................................................55
Keep Hands and Feet on Controls ......................................................56
Control Speed .....................................................................................57
Use Care on Unfamiliar or Rough Terrain .........................................58
Do Not Perform Stunts.......................................................................59
Starting & Stopping the Engine .............................................................60
Preparation .........................................................................................60
Starting Procedure ..............................................................................61
Flooded Engine ..................................................................................62
Bank Angle Sensor Ignition Cut-off System .....................................62
Stalled Engine ....................................................................................63
How to Stop the Engine .....................................................................64
Shifting Gears ........................................................................................65
Riding in Reverse ...................................................................................67

(cont’d)
Basic Operation & Riding

１１／０５／０９ １３：０８：５４ ３１ＨＰ４６５０ ００６３

Basic Operation & Riding
Braking ...................................................................................................69
Riding Your ATV ..................................................................................71
Making Turns .....................................................................................71
Skidding or Sliding ............................................................................73
Riding Up Hills ..................................................................................74
Riding Down Hills .............................................................................78
Crossing or Turning on Hills or Slopes ..............................................79
Riding Over Obstacles .......................................................................81
Riding Through Water .......................................................................82
Parking ...................................................................................................83

Basic Operation & Riding

１１／０５／０９ １３：０９：０１ ３１ＨＰ４６５０ ００６４

Safe Riding Precautions
Before riding your ATV for the first time, please review the ATV Saf ety
section beginning on page 1, and the Bef ore Riding section beginning
on page 37 .
Even if you have ridden other ATVs, take time to become familiar with
how this ATV works and handles. Practice in a safe area until you build
your skills and get accustomed to the ATV’s size and weight.

Off-road Use Only
Your ATV and its tires are designed and manufactured for off-road use
only, not for pavement. Riding on pavement can affect handling and
control. You should not ride your ATV on pavement.

Operating this ATV on paved surfaces may
seriously affect handling and control of the ATV,
and may cause the vehicle to go out of control.
Never operate the ATV on any paved surfaces,
including sidewalks, driveways, parking lots and
streets.

When riding off-road, also remember to always obey local off-road
riding laws and regulations. Obtain permission to ride on private
property. Avoid posted areas and obey ‘‘no trespassing’’ signs.

Basic Operation & Riding

１１／０５／０９ １３：０９：０７ ３１ＨＰ４６５０ ００６５

Safe Riding Precautions
You should never ride your ATV on public streets, roads or highways,
even if they are not paved. Drivers of street vehicles may have difficulty
seeing and avoiding you, which could lead to a collision. In many states
it is illegal to operate ATVs on public streets, roads and highways.

Operating this ATV on public streets, roads or
highways could cause you to collide with
another vehicle.
Never operate this ATV on any public street,
road or highway, even a dirt or gravel one.

Keep Hands and Feet on Controls
Always keep both hands on the handlebars and both feet on the footpegs
when riding your ATV. This is important to maintain your balance and
to control the vehicle. Removing even one hand from the handlebars or
one foot from the footpegs can reduce your ability to control the ATV
or could cause you to lose your balance and fall off the ATV.

Removing hands from handlebars or feet from
footpegs during operation can reduce your
ability to control the ATV or could cause you to
lose your balance and fall off of the ATV.
Always keep both hands on the handlebars and
both feet on the footpegs of your ATV during
operation.

Basic Operation & Riding

１１／０５／０９ １３：０９：１１ ３１ＨＰ４６５０ ００６６

Safe Riding Precautions
Control Speed
Riding at excessive speed increases the chance of a crash. In choosing a
proper speed, you need to consider the capability of your vehicle, the
terrain, visibility and other operating conditions, plus your own skills
and experience.

Operating this ATV at excessive speeds
increases your chances of losing control of the
ATV, which can result in an accident.
Always go at a speed that is proper for your
vehicle, the terrain, visibility and other operating
conditions, and your experience.

Basic Operation & Riding

１１／０５／０９ １３：０９：１５ ３１ＨＰ４６５０ ００６７

Safe Riding Precautions
Use Care on Unfamiliar or Rough Terrain
Before riding in a new area, always check the terrain thoroughly. Don’t
ride fast on unfamiliar terrain or when visibility is limited. (It’s
sometimes difficult to see obstructions like hidden rocks, bumps, or
holes in time to react.)

Failure to use extra care when operating this
ATV on unfamiliar terrain could result in the ATV
overturning or going out of control.
Go slowly and be extra careful when operating
on unfamiliar terrain. Always be alert to
changing terrain conditions when operating the
ATV.

Basic Operation & Riding

１１／０５／０９ １３：０９：２１ ３１ＨＰ４６５０ ００６８

Safe Riding Precautions
Never ride past the limit of visibility. Maintain a safe distance between
your ATV and other off-road vehicles. Always exercise caution, and use
extra care on rough, slippery and loose terrain.

Failure to use extra care when operating on
excessively rough, slippery or loose terrain
could cause loss of traction or vehicle control,
which could result in an accident, including an
overturn.
Do not operate on excessively rough, slippery
or loose terrain until you have learned and
practiced the skills necessary to control the ATV
on such terrain. Always be especially cautious
on these kinds of terrain.

Do Not Perform Stunts
You should always operate your ATV in a safe and reasonable manner.
When riding, always keep all four wheels on the ground.

Attempting wheelies, jumps, and other stunts
increases the chance of an accident, including
an overturn.
Never attempt stunts, such as wheelies or
jumps. Don’t try to show off.

Basic Operation & Riding

１１／０５／０９ １３：０９：３１ ３１ＨＰ４６５０ ００６９

Starting & Stopping the Engine
Always follow the proper starting procedure described below.
For your safety, avoid starting or operating the engine in an enclosed
area such as a garage. Your ATV’s exhaust contains poisonous carbon
monoxide gas which can collect rapidly in an enclosed area and cause
illness or death.

Preparation
(1)

(2)

(3)
(1) fuel valve
(2) ignition switch

(4)
(3) neutral indicator
(4) engine stop switch

1. Before starting, select a level surface and lock the parking brake
(page 32 ).
2. Turn the fuel valve ( 1 ) and ignition switch ( 2 ) to ON ( ).
Confirm the following:
The transmission is in neutral, and the neutral indicator ( 3 ) is ON.
The engine stop switch ( 4 ) is set to RUN ( ).

Basic Operation & Riding

１１／０５／０９ １３：０９：３６ ３１ＨＰ４６５０ ００７０

Starting & Stopping the Engine
Starting Procedure
This vehicle has a fuel-injected engine with an automatic choke.
Follow the procedure indicated below.
Any Air Temperature
Press the start button with the throttle completely closed.
The engine will not start if the throttle is fully open (because the
electronic control module cuts off the fuel supply).
Snapping the throttle or fast idling for more than 5 minutes may cause
exhaust pipe and muffler discolorations.

Basic Operation & Riding

１１／０５／０９ １３：０９：４６ ３１ＨＰ４６５０ ００７１

Starting & Stopping the Engine
Flooded Engine
If the engine fails to start after repeated attempts, it may be flooded with
excess fuel. To clear a flooded engine:
1. Leave the engine stop switch set to RUN ( ).
2. Open the throttle fully.
3. Press the start button for 5 seconds.
4. Follow the normal starting procedure.
5. If the engine starts, then open the throttle slightly if idling is unstable.
If the engine does not start, wait 10 seconds, then follow steps
1 − 4 again.
If the engine still won’t start, refer to If Your Engine Quits or Won’t
Start, page 188 .

Bank Angle Sensor Ignition Cut-off System
Your vehicle’s banking (lean angle) sensor system is designed to
automatically stop the engine if the vehicle is overturned.
Before restarting the engine, you must turn the ignition switch to the
OFF ( ) position and then back to ON ( ). The engine will not
restart until you perform this procedure.

Basic Operation & Riding

１１／０５／０９ １３：０９：４９ ３１ＨＰ４６５０ ００７２

Starting & Stopping the Engine
Stalled Engine
You can restart the engine while the vehicle is stopped by squeezing the
front brake lever and pressing the start button.
Do not press the throttle lever while starting in gear. Your ATV is
equipped with a start inhibitor system that will cut off the ignition if the
throttle is open while attempting to start in gear.
Once you have started the engine, release the front brake lever, then
apply throttle gradually.

Basic Operation & Riding

１１／０５／０９ １３：０９：５６ ３１ＨＰ４６５０ ００７３

Starting & Stopping the Engine
How to Stop the Engine
Normal Engine Stop
To stop the engine, make sure the transmission is in neutral by checking
that the neutral indicator light is on, then turn the ignition switch OFF
( ).
The engine stop switch should normally remain in the RUN (
position even when the engine is OFF.
If your ATV is stopped with the engine stop switch OFF (
ignition switch ON ( ), the battery will discharge.

)

) and the

Emergency Engine Stop
To stop the engine in an emergency, use the engine stop switch. To
operate, slide the switch to either OFF ( ) position.

Basic Operation & Riding

１１／０５／０９ １３：１０：０４ ３１ＨＰ４６５０ ００７４

Shifting Gears
UPSHIFTING SEQUENCE

DOWNSHIFTING SEQUENCE

Your ATV has five forward gears: 1, 2, 3, 4, and 5.
The shift lever is located near the left footpeg. One full stroke of the
shift lever shifts the transmission to the next higher or lower gear in the
shifting sequence. The shift lever automatically returns to the horizontal
position when released.
To upshift to a higher gear, put the toe of your boot under the shift lever
and raise it one full stroke. To downshift, step on the shift lever and
depress it one full stroke.
To select reverse, use the reverse selector knob (page 67 ).
After starting the engine and letting it warm up, follow these
procedures:
1. With the transmission in neutral, release the parking brake, but
continue squeezing the rear brake lever.
(cont’d)
Basic Operation & Riding

１１／０５／０９ １３：１０：１４ ３１ＨＰ４６５０ ００７５

Shifting Gears
2. With the throttle closed, raise the shift lever one full stroke to shift
into 1st (first) gear.
3. Release the rear brake lever and increase engine speed by gradually
opening the throttle.
4. When speed increases, release the throttle and shift to 2nd gear by
raising the shift lever one full stroke.
5. Repeat this sequence to progressively upshift to 3rd, 4th and 5th (top)
gear.
6. To downshift, reverse this sequence. Remember to close the throttle
each time you shift to the next lower gear.
Learning when to shift gears comes with experience. Keep the following
tips in mind:
As a general rule, shift while moving in a straight line.
Close the throttle completely before shifting. Improper shifting may
damage the engine, transmission, and drivetrain.
Upshift to a higher gear or reduce throttle before engine rpm (speed)
gets too high. Learn the relationship between engine sound and the
normal shifting points.
Downshift to a lower gear before you feel the engine laboring
(lugging) at low rpm.
Avoid downshifting to help slow your ATV when engine rpm is high.
Downshifting when engine speed is near its allowable maximum may
over-rev the engine and possibly cause damage.
To prevent transmission damage, do not coast or tow the ATV for
long distances with the engine off.
Recommended Shift Points
Ride in the highest gear that lets the engine run and accelerate smoothly.
This will give you good fuel economy and effective emissions control.

Basic Operation & Riding

１１／０５／０９ １３：１０：２１ ３１ＨＰ４６５０ ００７６

Riding in Reverse
If you need to ride in reverse, make sure the area behind you is clear and
only operate the ATV at low speed.

Improperly operating in reverse could cause you
to hit an obstacle or person behind you,
resulting in serious injury.
Make sure there are no obstacles or people
behind you before selecting reverse gear. When
it is safe to proceed, go slowly.

1. Bring the vehicle to a complete stop, then make sure the transmission
is in neutral.
2. Be sure there are no obstacles or people in the way.
3. While pushing the reverse selector knob ( 1 ) in, squeeze the rear brake
lever/parking brake lever ( 2 ), then depress the shift lever.
LEFT HANDLEBAR
(1)

(2)

(1) reverse selector knob
(2) rear brake lever/parking brake lever
(cont’d)
Basic Operation & Riding

１１／０５／０９ １３：１０：２６ ３１ＨＰ４６５０ ００７７

Riding in Reverse
Your ATV may be equipped with a reverse speed limiter, which helps
the vehicle to maintain a saf e speed while riding in reverse gear.
4. Release the rear brake lever/parking brake lever.
5. Open the throttle gradually and ride slowly. Do not open the throttle
suddenly or make abrupt turns.
6. To stop, close the throttle and gradually apply both the front and rear
brakes. Do not abruptly apply the rear brake by itself.
7. To shift out of reverse and into neutral, raise the shift lever one stroke.

Applying only the rear brake abruptly when
operating in reverse gear could cause the front
wheels to lift off the ground and the ATV could
overturn backwards.
Carefully apply both the front and rear brakes
when stopping in reverse gear.

Basic Operation & Riding

１１／０５／０９ １３：１０：３３ ３１ＨＰ４６５０ ００７８

Braking
Your ATV is equipped with disc brakes on both front wheels which are
hydraulically activated by operating the right brake lever. A single drum
brake on the rear axle housing is mechanically activated by depressing
the brake pedal or operating the left brake lever.
Except TRX420TM:
Although the front and rear brakes have separate controls, all four
wheels are interconnected when your ATV is in the 4WD mode. So
operating any brake control in the 4WD mode will cause braking at both
the front and rear wheels.
As a general rule, the front braking system provides about 70 percent of
total stopping power.
For full braking effectiveness, use both the pedal and lever
simultaneously. Using both braking systems will stop your ATV faster
with greater stability.
To slow or stop, apply the brake lever and brake pedal smoothly, while
downshifting to match your speed.
Gradually increase braking as you feel the brakes slowing your speed.
The increase in engine compression from downshifting will help slow
your ATV.
Applying the brakes too hard may cause the wheels to lock and slide,
reducing control of your ATV. If this happens, release the brake
controls, steer straight ahead until you regain control, then reapply the
brakes more gently.
When possible, reduce your speed or complete braking before entering a
turn. Avoid braking or closing the throttle quickly while turning. Either
action may cause one or more wheels to slip and reduce your control of
your ATV.
Basic Operation & Riding

１１／０５／０９ １３：１０：３８ ３１ＨＰ４６５０ ００７９

Braking
Your ability to brake in a turn and to brake hard in an emergency
situation are important riding skills.
When descending a long, steep grade, use engine compression braking
by downshifting, with intermittent use of both brakes. Continuous brake
application can overheat the brakes and reduce their effectiveness.
Riding with your foot resting on the brake pedal or your hands on the
brake levers may overheat the brakes, reducing effectiveness.
For information on how to apply the brakes in various riding situations,
see the following section, Riding Your ATV .

Basic Operation & Riding

１１／０５／０９ １３：１０：４３ ３１ＨＰ４６５０ ００８０

Riding Your ATV
Making Turns
Learn how to turn your ATV properly. Practice the techniques outlined
in this section on level ground and at low speeds until you are confident
in making turns.

Turning improperly can make the ATV go out of
control, causing a collision or overturn.
Always follow proper procedures for turning
as described in this owner’s manual.
Practice turning at low speeds before
attempting to turn at faster speeds.
Do not turn at excessive speeds.

Basic Operation & Riding

１１／０５／０９ １３：１０：４９ ３１ＨＰ４６５０ ００８１

Riding Your ATV

Lean your body to the inside of a turn and forward.
To make a turn on level ground: Steer the handlebar and lean your body
toward the inside of the turn. Leaning helps balance the vehicle, and it
feels more comfortable. Leaning into a turn is an important technique to
master in riding an ATV.
To make a sharp turn at low speed: It helps to shift your body slightly
forward on the seat, and lean inside, as you steer the handlebar. Shifting
weight forward allows the rear wheels to turn easier, and it also
improves front-wheel steering.
To make a turn from a full stop: Apply the throttle gradually when you
turn and start up at the same time. Remember to shift your body forward
to make sharp low-speed turns and whenever you turn while
accelerating from a full stop.

Basic Operation & Riding

１１／０５／０９ １３：１０：５４ ３１ＨＰ４６５０ ００８２

Riding Your ATV
Skidding or Sliding
The terrain surface can be a major factor affecting turns. Skidding
during a turn is more likely to occur on slippery surfaces, such as snow,
ice, mud and loose gravel. If you skid on ice, you may lose all
directional control. To avoid skidding on slippery terrain, keep your
speed low and ride with caution.

Skidding or sliding improperly may cause you to
lose control of this ATV. You may also regain
traction unexpectedly, which may cause the
ATV to overturn.
Learn to safely control skidding by practicing at
low speeds and on level, smooth terrain.

If your ATV skids sideways during a turn, steer in the direction of the
skid. Avoid hard braking or accelerating until you have regained
directional control.

Basic Operation & Riding

１１／０５／０９ １３：１１：００ ３１ＨＰ４６５０ ００８３

Riding Your ATV
Riding Up Hills
The ATV’s ability to safely climb hills largely depends on the rider’s
skill and judgment. Begin by practicing on smooth, gentle slopes. As
you gain experience, you’ll learn the hazards and your own limitations.
You may then proceed to ride on more difficult terrain. However, you
must be able to decide which hills or hazards might cause the ATV to
overturn. Avoid excessively steep hills.

Operating on excessively steep hills can cause
the vehicle to overturn more easily than
operating on level surfaces or small hills.
Never operate the ATV on hills too steep for the
ATV or for your abilities.

When climbing hills, you must shift weight toward the front wheels to
help keep them on the ground. To do this, shift your body slightly
forward on the seat and lean forward. For greater weight shift, move
your body farther forward and lean forward.

Climbing hills improperly could cause loss of
control or cause the ATV to overturn.
Always follow proper procedures for climbing
hills as described in this owner’s manual.

Basic Operation & Riding

１１／０５／０９ １３：１１：０６ ３１ＨＰ４６５０ ００８４

Riding Your ATV

Shift weight forward when climbing hills.
Always check the terrain carefully before you start up any hill.
Never climb hills with excessively slippery or loose surfaces.
To climb a hill, take a running start in an appropriate gear and speed
for the conditions. Maintain a steady speed as you ascend the hill.
Never open the throttle suddenly or make sudden gear changes. The
ATV could flip over backward.
Never go over the top of any hill at high speed. An obstacle, a sharp
drop, or another vehicle or person could be on the other side of the
hill.

Basic Operation & Riding

１１／０５／０９ １３：１１：１５ ３１ＨＰ４６５０ ００８５

Riding Your ATV
Stalling the ATV and/or Rolling Backwards:
If you incorrectly estimate climbing capability or terrain conditions, the
ATV may not have enough power or traction to continue uphill. If this
happens, the ATV can stall and/or roll backwards.

Stalling, rolling backwards or improperly
dismounting while climbing a hill could result in
the ATV overturning.
Always follow proper procedures for climbing a
hill as described in this owner’s manual.

What to do if the ATV stalls or rolls backwards when climbing a hill:
If you are about to lose all forward speed:
1. Using the front and rear brakes together, bring the ATV to a stop
with the vehicle pointed straight uphill.
2. Get off the ATV while you continue holding the brakes.
3. Shift into neutral, set the parking brake and turn the engine off.
4. Then assess the situation.
If the ATV starts rolling backwards before you begin braking:
1. Keep your weight uphill.
2. Carefully apply the front brakes first, then carefully apply the
rear brake. Do not apply either brake abruptly if you are rolling
backwards, or the vehicle may overturn.
If the ATV continues sliding backwards:
After you’ve applied the brakes, get off and away from the vehicle.
Except TRX420TM:
Remember that operating any brake control in the 4WD mode will cause
braking at both the front and rear wheels.

Basic Operation & Riding

１１／０５／０９ １３：１１：２３ ３１ＨＰ４６５０ ００８６

Riding Your ATV
What to do after the ATV has stalled or rolled backwards:
If the hill is too steep or too slippery, or if you have any doubt whether
you can safely walk the ATV back down the hill, leave the vehicle
where it is and get help. If possible, block the wheels so the vehicle
doesn’t roll backwards.
If the hill is not too steep and you have good footing, you may be able
to walk the ATV back down the hill. Make sure your intended path is
clear in case you lose control of the ATV.

Be sure your legs are
clear of the wheels.

Body position for
backing down a hill.

1. Stand with your body facing downhill, beside the vehicle so you can
reach the rear brake lever with your right hand.
2. Be sure your legs are clear of the wheels.
Check your footing.
3. Slowly and carefully back the ATV down the hill using the rear brake
lever to control speed.
4. If you lose control of the ATV, for your safety, get away from the
vehicle.

Basic Operation & Riding

１１／０５／０９ １３：１１：３０ ３１ＨＰ４６５０ ００８７

Riding Your ATV
Riding Down Hills
It’s usually advisable to descend hills with the ATV pointed straight
downhill. Avoid angles that would cause the vehicle to lean sharply to
one side.

Going down a hill improperly could cause loss
of control or cause the ATV to overturn.
Always follow proper procedures for going down
hills as described in this owner’s manual.

On downhills, shift your weight back.
As you approach a downhill, stop and survey the terrain below. Never
ride past the limit of your visibility. Never go down a hill at high speed.

Basic Operation & Riding

１１／０５／０９ １３：１１：３６ ３１ＨＰ４６５０ ００８８

Riding Your ATV
When you’ve selected a safe downhill path, shift into a lower gear, shift
your weight back with your arms extended and braced against the
handlebar, then go down slowly with the throttle closed.
Use mainly the rear brake to control speed. Avoid using either the front
brake or rear brake hard or abruptly when riding down hills.
Except TRX420TM:
Remember that operating any brake control in the 4WD mode will cause
braking at both the front and rear wheels.
Remember, braking effectiveness is reduced on any hill with a loose
surface.

Crossing or Turning on Hills or Slopes
Riding on hills or slopes is different from riding on level terrain. Be
careful when riding on any hill. Make sure that you practice on gentle,
smooth slopes before attempting to ride on steeper or more difficult
terrain.

Improperly crossing hills or turning on hills could
cause loss of control or cause the ATV to
overturn.
Always follow proper procedures for crossing or
turning on slopes as described in this owner’s
manual. Avoid crossing steep hills if possible.

Basic Operation & Riding

１１／０５／０９ １３：１１：４４ ３１ＨＰ４６５０ ００８９

Riding Your ATV
Crossing Hills or Slopes
To maintain balance and stability when riding across a slope, you
need to shift weight toward the uphill side of the vehicle. To do this,
move your body off the center of the seat and lean toward the uphill
side.
On a slippery or loose surface, you may also need to steer slightly
uphill to maintain a straight course across the slope.
Avoid crossing hills that are excessively steep, slippery or rough.

Shift weight uphill when crossing slopes.
Making Turns on Slopes
Compared to riding on level ground, you may need to shift more
weight and lean more when making turns on slopes.
Do not make turns on any slopes until you have first mastered the
techniques for making turns on level terrain.

Basic Operation & Riding

１１／０５／０９ １３：１１：４９ ３１ＨＰ４６５０ ００９０

Riding Your ATV
Riding Over Obstacles
Before operating in a new area, check for obstacles. Watch out for
bumps, rain ruts, potholes and other obstacles in the terrain. When you
approach any obstacle, reduce your speed and be prepared to stop.
Never try to ride over large obstacles, such as large rocks or fallen logs.

Improperly operating over obstacles could
cause loss of control or a collision and could
cause the ATV to overturn.
When you go over obstacles, always follow
proper procedures as described in this owner’s
manual.

Basic Operation & Riding

１１／０５／０９ １３：１１：５８ ３１ＨＰ４６５０ ００９１

Riding Your ATV
Riding Through Water
Your ATV is designed to travel through water up to approximately
10 inches (254 mm) deep. Before crossing a stream, make sure the water
is not too deep or flowing too fast.

The ATV tires have some ability to float.
Operating this ATV through deep or fast-flowing
water may cause a loss of traction and loss of
control, which could lead to an accident.
Never operate this ATV in fast-flowing water or
in water deeper than that specified in this owner’s
manual.

1. Choose a path where both banks have gradual slopes.
2. Proceed through the water at a slow, steady speed.
3. Watch out for submerged obstacles and slippery rocks.
4. Avoid getting the spark plug or air cleaner wet, as this would cause
the engine to stop.
5. After leaving the water, always test both the front and rear brakes.
Riding through water can make the brakes less effective than
normal, and may reduce stopping ability.
If necessary, apply the brakes repeatedly until they dry out and
operate normally.
If the brakes don’t regain effectiveness, stop your ATV and follow
the procedures on page 153 .

Basic Operation & Riding

１１／０５／０９ １３：１２：０９ ３１ＨＰ４６５０ ００９２

Parking
1. Look for level parking area. Make sure the ground surface is firm.
2. After bringing your ATV to a stop, hold the brakes while you shift
into neutral.
3. Set the parking brake.
4. Turn the ignition switch OFF ( ).
5. If you’re finished riding for the day, turn the fuel valve OFF.
If it is necessary to start the engine when your ATV in gear and is
stopped on a grade, rock the vehicle back and forth to allow shifting the
transmission into neutral.
The brake lights are activated by applying the parking brake. When
using the parking brake, be sure to turn the ignition switch OFF ( ) to
avoid discharging the battery.
Parking on a Steep Incline or a Loose or Slippery Surface
If you must park your ATV on a steep incline or loose or slippery
surface, use the following procedure:
1. While holding the brakes, set the parking brake.
2. Turn the ignition switch OFF ( ) and release the brakes.
3. If the ATV begins to move, either while sitting on it or after you
dismount, find a better parking location.
4. If rocks or other objects are available, you can block the wheels as
shown for additional security.

Basic Operation & Riding

１１／０５／０９ １３：１２：１２ ３１ＨＰ４６５０ ００９３

Basic Operation & Riding

１１／０５／０９ １３：１２：２４ ３１ＨＰ４６５０ ００９４

Servicing Your Honda
To help keep your ATV in good shape, this section includes a
Maintenance Schedule for required service and step-by-step instructions
for specific maintenance tasks. You’ll also find important safety
precautions, information on fuels and oils, and tips for keeping your
Honda looking good.
For information about replacing fuses, see page 197 .
For information about the exhaust emission and noise requirements of
the U.S. Environmental Protection Agency (EPA) and the California Air
Resources Board (CARB), see page 216 .
Maintenance, replacement or repair of the emission control devices
and systems may be performed by any ATV repair establishment or
individual using parts that are ‘‘certified’’ to EPA standards.
Bef ore You Service Your Honda
The Importance of Maintenance ............................................................87
Maintenance Safety ................................................................................88
Important Safety Precautions .............................................................89
Maintenance Schedule ...........................................................................90
Maintenance Record...............................................................................94
Service Preparations
Maintenance Component Locations .......................................................95
Tool Kit ..................................................................................................98
Owner’s Manual Storage........................................................................99
Seat Removal ..................................................................................... 100
Clip Removal ..................................................................................... 101

(cont’d)
Servicing Your Honda

１１／０５／０９ １３：１２：４０ ３１ＨＰ４６５０ ００９５

Servicing Your Honda
Service Procedures
Fluids & Filters
Fuel ....................................................................................................
Engine Oil & Filter.............................................................................
Gear Case Oil .....................................................................................
Differential Oil (Except TRX420TM ).............................................
Coolant ...............................................................................................
Air Cleaner .........................................................................................

102
105
114
117
119
125

Engine
Throttle ...............................................................................................
Clutch System ....................................................................................
Reverse Lock System .........................................................................
Spark Plug ..........................................................................................
Valves.................................................................................................
Spark Arrester ....................................................................................

131
133
134
135
138
139

Chassis
Suspension .........................................................................................
Brakes.................................................................................................
Tires ...................................................................................................
Guards ................................................................................................
Drivetrain Boots .................................................................................

140
143
154
161
163

Electrical
Battery ................................................................................................ 165
Appearance Care ................................................................................ 170

Servicing Your Honda

１１／０５／０９ １３：１２：４６ ３１ＨＰ４６５０ ００９６

The Importance of Maintenance
A well-maintained ATV is essential for safe, economical, and troublefree riding. It will also help reduce air pollution. Careful pre-ride
inspections and good maintenance are especially important because your
ATV is designed to be ridden over rough off-road terrain.
To help you properly care for your ATV, this section of the manual
provides a Maintenance Schedule. The service intervals in this schedule
are based on average riding conditions.

Improperly maintaining this ATV or failing to
correct a problem before you ride can cause a
crash in which you can be seriously hurt or
killed.
Always follow the inspection and maintenance
recommendations and schedules in this owner’s
manual.

Frequent servicing of the air cleaner is especially important to help you
avoid a possible costly engine repair.
If your ATV overturns or is involved in a crash, be sure your dealer
inspects all major parts, even if you are able to make some repairs.

Servicing Your Honda

１１／０５／０９ １３：１２：５１ ３１ＨＰ４６５０ ００９７

Maintenance Safety
This section includes instructions on how to perform some important
maintenance tasks. If you have basic mechanical skills, you can perform
many of these tasks with the tools provided with your ATV.
Other tasks that are more difficult and require special tools are best
performed by professionals. Removing the wheels should normally be
handled only by a Honda technician or other qualified mechanic.
Instructions are included in this manual only to assist in emergency
service.
Some of the most important safety precautions follow. However, we
cannot warn you of every conceivable hazard that can arise in
performing maintenance. Only you can decide whether or not you
should perform a given task.

Failure to properly follow maintenance
instructions and precautions can cause you to
be seriously hurt or killed.
Always follow the procedures and precautions
in this owner’s manual.

Servicing Your Honda

１１／０５／０９ １３：１２：５６ ３１ＨＰ４６５０ ００９８

Maintenance Safety
Important Safety Precautions
Make sure the engine is off before you begin any maintenance or
repairs. This will help eliminate several potential hazards:
Carbon monoxide poisoning from engine exhaust. Be sure there is
adequate ventilation whenever you operate the engine.
Burns from hot ATV parts. Let the engine and exhaust system cool
before touching.
Injury from moving parts. Do not run the engine unless instructed
to do so.
Read the instructions before you begin, and make sure you have the
tools and skills required.
To reduce the possibility of a fire or explosion, be careful when
working around gasoline. Use only non-flammable solvent, not
gasoline, to clean parts. Keep cigarettes, sparks, and flames away
from all fuel-related parts.
Remember that your Honda dealer knows your ATV best and is fully
equipped to maintain and repair it. To ensure the best quality and
reliability, use only new Honda Genuine Parts or other equivalents for
repair and replacement. If you have the tools and skills required for
additional maintenance jobs, you can purchase an official Honda
Service Manual (page 224 ).

Servicing Your Honda

１１／０５／０９ １３：１３：０２ ３１ＨＰ４６５０ ００９９

Maintenance Schedule
The required Maintenance Schedule that follows specifies how often
you should have your ATV serviced, and what things need attention. It
is essential to have your ATV serviced as scheduled to maintain safe,
dependable performance and proper emission control.
The service intervals in this Maintenance Schedule are based on average
riding conditions. Some items will need more frequent service if you
ride in unusually wet or dusty areas or at full throttle. Consult your
dealer for recommendations applicable to your individual needs and use.
Some items in the Maintenance Schedule can be performed with basic
mechanical skills and hand tools. Procedures for these items are
provided in this manual. Other items involve more extensive procedures
and may require special training, tools, and equipment. We recommend
that you have your dealer perform these tasks unless you have advanced
mechanical skills and the required tools and equipment. Procedures for
such items in this schedule are provided in an official Honda Service
Manual available for purchase (page 224 ).
If you do not feel capable of performing a given task or need assistance,
remember that your Honda dealer knows your ATV best and is fully
equipped to maintain and repair it. If you decide to do your own
maintenance, use only Honda Genuine Parts or their equivalents for
repair or replacement to ensure the best quality and reliability.

Servicing Your Honda

１１／０５／０９ １３：１３：１０ ３１ＨＰ４６５０ ０１００

Maintenance Schedule
Perform the pre-ride inspection (page 43 ) and owner maintenance on
this section at each scheduled maintenance period.
Each item on the maintenance schedule requires some mechanical
knowledge. Certain items (particularly those marked ＊ and ＊＊) may
require more technical information and tools. Consult your dealer.
＊

＊＊

Should be serviced by your dealer, unless the owner has proper
tools and service data and is mechanically qualified. Refer to the
official Honda Service Manual (page 224 ).
In the interest of safety, we recommend these items be serviced
only by your dealer.

Summary of Maintenance Schedule Notes & Procedures:
NOTES:
1. Service more frequently when riding in dusty areas, sand or snow.
2. Service more frequently after riding in very wet or muddy conditions.
3. Replace every 2 years. Replacement requires mechanical skill.

Servicing Your Honda

１１／０５／０９ １３：１３：１９ ３１ＨＰ４６５０ ０１０１

Maintenance Schedule
Maintenance Procedures:
I: inspect and clean, adjust, lubricate, or replace, if necessary
C: clean
A: adjust
L: lubricate
R: replace
FREQUENCY
ITEMS

FUEL LINE
THROTTLE OPERATION
AIR CLEANER
AIR CLEANER HOUSING
DRAIN TUBE
SPARK PLUG
VALVE CLEARANCE
ENGINE OIL

WHICHEVER
INITIAL
MAINT.
COMES
mi
100
FIRST
km
150
MONTH
1
NOTE HOURS
20

600
1000
6
100

1200
2000
12
200
I
I
C
I

NOTE 1
NOTE 2

C
I

NOTE 3
NOTE 2

I
I
I
I
I
INITIAL=
100 mi (150 km),
20 operating hours
or 1 month: R
REGULAR=
Every 600 mi
(1,000 km),
100 operating hours
or 12 months: R
I
I
I
I
I
I
I

ENGINE OIL FILTER

ENGINE IDLE SPEED
RADIATOR COOLANT
COOLING SYSTEM

REGULAR
MAINT. INTERVAL

Refer to
page
−
131
125
130
135
138
105

110

−
119
−

Should be serviced by your dealer, unless the owner has proper tools and service data and is
mechanically qualified. Refer to the official Honda Service Manual (page 224 ).

Servicing Your Honda

１１／０５／０９ １３：１３：２８ ３１ＨＰ４６５０ ０１０２

Maintenance Schedule
FREQUENCY
ITEMS

DRIVETRAIN BOOTS
REAR FINAL GEAR CASE
OIL AND DIFFERENTIAL
OIL (Except TRX420TM)
REAR FINAL GEAR CASE
OIL (TRX420TM only)
2WD/4WD SELECT
SYSTEM
(Except TRX420TM)
BRAKE FLUID
BRAKE SHOES WEAR
BRAKE PADS WEAR
BRAKE LIGHT SWITCH
BRAKE SYSTEM
REVERSE LOCK SYSTEM
GUARDS
CLUTCH SYSTEM
SUSPENSION
SPARK ARRESTER
NUTS, BOLTS,
FASTENERS
WHEELS/TIRES
TIE-ROD AND JOINT
BOOTS
STEERING SHAFT
HOLDER BEARINGS
STEERING SYSTEM

WHICHEVER
INITIAL
MAINT.
COMES
mi
100
FIRST
km
150
MONTH
1
NOTE HOURS
20

REGULAR
MAINT. INTERVAL

600
1000
6
100
I
(R: EVERY

1200
2000
12
200
I
I

Refer to
page

114

−

I
I
I
I
I
I
I
I
I
C
I

143
151
146
152
143
134
161
133
140
139
−

I
I

154
−

−

2 YEARS)
(R: EVERY

163
114,
117

2 YEARS)

NOTE 3

NOTE 1,2
NOTE 1,2

I
I
I
I

I
I
I
I
I
I
C

I
I
I

I
I

Should be serviced by your dealer, unless the owner has proper tools and service data and is
mechanically qualified. Refer to the official Honda Service Manual (page 224 ).
In the interest of safety, we recommend these items be serviced only by your dealer.

Servicing Your Honda

１１／０５／０９ １３：１３：３４ ３１ＨＰ４６５０ ０１０３

Maintenance Record
Keeping an accurate maintenance record will help ensure that your ATV
is properly maintained. Retain detailed receipts to verify the
maintenance was performed. If the ATV is sold, these receipts should be
transferred with the ATV to the new owner. Make sure whoever
performs the maintenance completes this record. All scheduled
maintenance, including the 100 mile (150 km) or 1 month or 20 hours
initial maintenance, is considered a normal owner operating cost and
will be charged for by your dealer. Use the space under Notes to record
anything you want to remind yourself about or mention to your dealer.
Miles (km) or
months or hours
100 (150) or
1 or 20
600 (1,000) or
6 or 100
1,200 (2,000) or
12 or 200
1,800 (3,000) or
18 or 300
2,400 (4,000) or
24 or 400
3,000 (5,000) or
30 or 500
3,600 (6,000) or
36 or 600
4,200 (7,000) or
42 or 700
4,800 (8,000) or
48 or 800

ODO or
HOUR

Servicing Your Honda

Date

Performed
By:

Notes

１１／０５／０９ １３：１３：３８ ３１ＨＰ４６５０ ０１０４

Maintenance Component Locations

rear brake lever/parking brake lever
front brake fluid reservoir

front brake lever

fuel fill cap

throttle lever

Servicing Your Honda

１１／０５／０９ １３：１３：４３ ３１ＨＰ４６５０ ０１０５

Maintenance Component Locations

air cleaner
coolant reserve tank

front suspension
spring pre-load adjuster
(Except TRX420TM)

air cleaner housing
drain tube

rear brake light switch
engine oil filter
rear brake pedal

front brake
caliper

differential oil fill cap (Except TRX420TM)
differential oil drain bolt (Except TRX420TM)

Servicing Your Honda

１１／０５／０９ １３：１３：４８ ３１ＨＰ４６５０ ０１０６

Maintenance Component Locations

owner’s manual
air pressure gauge
battery
fuse box
main fuse
PS fuse (TRX420FPM only)

spark plug
clutch

tool kit

spark arrester
engine oil fill cap/dipstick
engine oil drain bolt
gear case oil fill cap
gear case oil drain bolt
rear suspension
spring pre-load adjuster
(Except TRX420TM)
Servicing Your Honda

１１／０５／０９ １３：１３：５３ ３１ＨＰ４６５０ ０１０７

Tool Kit
The tool kit ( 1 ) is stored in the storage compartment ( 2 ) below the rear
cargo rack.
To open the compartment, unhook the rubber strap ( 3 ).
An optional, larger tool kit may be available. Check with your dealer’s
parts department.
REAR
(2)

(1)

(3)

(1) tool kit
(2) storage compartment

Servicing Your Honda

(3) rubber strap

１１／０５／０９ １３：１４：００ ３１ＨＰ４６５０ ０１０８

Owner’s Manual Storage
Your ATV provides storage for the owner’s manual so you’ll have it
with you for easy reference. Store your owner’s manual ( 1 ) in the
plastic document bag underside of the seat ( 2 ).
The owner’s manual and air pressure gauge ( 3 ) should be stored in the
plastic document bag ( 4 ).
To remove the seat, see page 100 .
Be careful not to flood this area when washing your ATV.
SEAT UNDERSIDE

(1)

(2)
(3)
(4)

(1) owner’s manual
(2) seat

(3) air pressure gauge
(4) plastic document bag

Servicing Your Honda

１１／０５／０９ １３：１４：１０ ３１ＨＰ４６５０ ０１０９

Seat Removal
Refer to Saf ety Precautions on page 89 .
The seat must be removed for the air cleaner, engine oil, engine oil filter,
clutch, spark plug, battery and fuse maintenance and to remove the side
covers, rear fender cover and left tank side cover, to access the owner’s
manual, air pressure gauge, coolant reserve tank cap and color label.
(3)

(5)
(2)

(4)

(1)

(6)
(1) seat latch
(2) seat
(3) front prongs

(4) hooks
(5) studs
(6) grommets

Removal
1. Pull the seat latch ( 1 ) at the rear of the seat.
2. Slide the seat ( 2 ) back and lift it.
Installation
1. Insert the front prongs ( 3 ) into the hooks ( 4 ) on the frame and press
the studs ( 5 ) into the grommets ( 6 ).
2. Press down on the seat until locks.

100 Servicing Your Honda

１１／０５／０９ １３：１４：１７ ３１ＨＰ４６５０ ０１１０

Clip Removal
Removal
1. Pull up the center pin to release the lock.
2. Pull out the clip of the hole.
1.

Installation
1. Insert the clip into the hole.
2. Press down the center pin securely to lock the clip.
1.

Servicing Your Honda

101

１１／０５／０９ １３：１４：２５ ３１ＨＰ４６５０ ０１１１

Fuel
Refer to Saf ety Precautions on page 89 .

Fuel Recommendation
type
pump octane number

unleaded
86 (or higher)

Use only unleaded fuel in your Honda. If you ride your Honda in a
country where leaded fuel might be available, take precautions to use
only unleaded fuel.
Your engine is designed to use any unleaded gasoline that has a pump
octane number of 86 or higher. Gasoline pumps at service stations
normally display the pump octane number. For information on the use
of oxygenated fuels, see page 220 .
Use of lower octane gasoline can cause persistent ‘‘pinging’’ or ‘‘spark
knock’’ (a loud rapping noise) which, if severe, can lead to engine
damage. Light pinging experienced while operating under a heavy load,
such as climbing a hill, is no cause for concern.
If pinging or spark knock occurs at a steady engine speed under normal
load, change brands of gasoline. If pinging or spark knock persists,
consult your dealer.
Never use stale or contaminated gasoline or an oil/gasoline mixture.
Avoid getting dirt, dust, or water in the fuel tank.

102 Servicing Your Honda

１１／０５／０９ １３：１４：３３ ３１ＨＰ４６５０ ０１１２

Fuel
Fuel Capacity
Fuel tank capacity, including reserve:
3.51 US gal (13.3 )
Reserve capacity:
0.69 US gal (2.6 )
The tank should be refilled as soon as possible after switching to reserve,
and the fuel valve should be returned to the ON position after refueling
to avoid running out of fuel with no reserve.

Refueling Procedure
Refer to Saf ety Precautions on page 89 .
(2)

(4)

(3)

(1)

(1) fuel fill cap
(2) breather tube

(3) handlebar cover hole
(4) filler neck

Servicing Your Honda

103

１１／０５／０９ １３：１４：４１ ３１ＨＰ４６５０ ０１１３

Fuel
1. To open the fuel fill cap ( 1 ), turn it counterclockwise.
2. Pull the breather tube ( 2 ) out of the handlebar cover hole ( 3 ).
3. Add fuel until the level reaches the bottom of the filler neck ( 4 ).
Avoid over filling the tank. There should be no fuel in the filler neck.

Gasoline is highly flammable and explosive.
You can be burned or seriously injured when
handling fuel.
Stop the engine and keep heat, sparks and
flame away.
Handle fuel only outdoors.
Wipe up spills immediately.

4. After refueling, turn the fuel fill cap clockwise until it clicks.
5. Insert the breather tube into the handlebar cover hole.
6. If the fuel valve was set to RES, turn the fuel valve ON.
If you replace the fuel fill cap, use only a Honda Genuine replacement
part.

104 Servicing Your Honda

１１／０５／０９ １３：１４：４６ ３１ＨＰ４６５０ ０１１４

Engine Oil & Filter
Engine oil quality is a major factor that affects both the performance
and the service life of the engine.
Using the proper oil (page 106 ) and filter, and regularly checking,
adding, and changing oil will help extend your engine’s life. Even the
best oil wears out. Changing oil helps get rid of dirt and deposits in the
engine. Operating the engine with old or dirty oil can damage your
engine. Running the engine with insufficient oil can cause serious
damage to the engine and transmission.
Change the engine oil as specified in the maintenance schedule on
page 92 . When running in very dusty conditions, oil changes should be
performed more frequently than specified in the maintenance schedule.

Servicing Your Honda

105

１１／０５／０９ １３：１４：５８ ３１ＨＰ４６５０ ０１１５

Engine Oil & Filter
Oil Recommendation
API classification

viscosity (weight)
JASO T 903
standard
suggested oil＊

＊

SG or higher except oils labeled as
energy conserving on the circular API
service label
SAE 10W-30
MA
Pro Honda GN4 4-stroke oil or an
equivalent motorcycle oil.

Suggested oils are equal in performance to SJ oils that are not labeled
as energy conserving on the circular API service label.
Your ATV does not need oil additives. Use the recommended oil.
Do not use oils with graphite or molybdenum additives. They may
adversely affect clutch operation.
Do not use API SH or higher oils displaying a circular API ‘‘energy
conserving’’ service label on the container. They may affect
lubrication and clutch performance.

NOT RECOMMENDED

Do not use non-detergent, vegetable, or castor based racing oils.

106 Servicing Your Honda

１１／０５／０９ １３：１５：０５ ３１ＨＰ４６５０ ０１１６

Engine Oil & Filter
Other viscosities shown in the following chart may be used when the
average temperature in your riding area is within the indicated range.

JASO T 903 standard
The JASO T 903 standard is an index for engine oils for 4-stroke
motorcycle engines.
There are two classes: MA and MB.
Oil conforming to the standard is labeled on the oil container. For
example, the following label shows the MA classification.
(1)

(2)
(1) oil code
(2) oil classification

Servicing Your Honda

107

１１／０５／０９ １３：１５：１４ ３１ＨＰ４６５０ ０１１７

Engine Oil & Filter
Checking & Adding Oil
Refer to Saf ety Precautions on page 89 .
Check the engine oil level each day before operating your ATV and add
if needed.
The oil fill cap/dipstick is located at the front left crankcase.
Bef ore riding your ATV, check the engine oil level.
1. Park your ATV on a firm, level surface.
2. Start the engine in a well-ventilated area and let it idle for 3−5
minutes. If the air temperature is below 10°C (50°F), let the engine
idle for an additional 5 minutes (a total of 10 minutes).
3. Stop the engine and wait 2−3 minutes.
4. Remove the seat (page 100 ).
5. Unsnap and remove the left side cover ( 1 ).
LEFT SIDE

(1)
(1) left side cover

108 Servicing Your Honda

１１／０５／０９ １３：１５：２３ ３１ＨＰ４６５０ ０１１８

Engine Oil & Filter
6. Remove the oil fill cap/dipstick ( 2 ) from the front crankcase and
wipe it clean.
7. Insert the oil fill cap/dipstick without screwing it in, then remove the
oil fill cap/dipstick and check the oil level. The oil level should be
between the upper level mark ( 3 ) and the lower level mark ( 4 ) on the
oil fill cap/dipstick.
8. If the oil level is near or below the lower level mark, then add the
specified oil into the fill cap hole, up to the upper level mark on the
oil fill cap/dipstick. Do not overfill.
9. Reinstall the oil fill cap/dipstick.
10. Install the left side cover.
11. Install the seat.

Running the engine with an improper oil level can cause serious engine
damage.
LEFT SIDE

(2)

(3)
(4)

(2) oil fill cap/dipstick

(3) upper level mark
(4) lower level mark
Servicing Your Honda

109

１１／０５／０９ １３：１５：３１ ３１ＨＰ４６５０ ０１１９

Engine Oil & Filter
Changing Engine Oil & Filter
Refer to Saf ety Precautions on page 89 .
Your ATV’s oil filter has very specific performance requirements. Use a
new Honda Genuine oil filter specified for your model or a filter of
equal quality.

Using the wrong oil f ilter may result in leaks or engine damage.
This procedure requires mechanical skill and professional tools such as a
torque wrench as well as a means for disposing of the drained fluid
(page 184 ). If you do not have the skills or the tools, see your dealer.
Change the oil with the engine warm to assure complete and rapid
draining.
Drain the Engine Oil:
1. With the ATV on the level ground, remove the seat (page 100 ), left
side cover (page 108 ) and the oil fill cap/dipstick from the front
crankcase.

110 Servicing Your Honda

１１／０５／０９ １３：１５：３９ ３１ＨＰ４６５０ ０１２０

Engine Oil & Filter
2. Place an oil drain pan under the crankcase and remove the engine oil
drain bolt ( 1 ) and sealing washer ( 2 ).
UNDER ENGINE

(2)
(1)
(1) engine oil drain bolt

(2) sealing washer

Install a New Engine Oil Filter:
Place shop towels under the oil filter cover because oil will flow out.
1. Remove the seat (page 100 ).
2. Unsnap and remove the right side cover ( 1 ).
RIGHT SIDE

(1)
(1) right side cover

(cont’d)
Servicing Your Honda

111

１１／０５／１８ １８：０４：１８ ３１ＨＰ４６５０ ０１２１

Engine Oil & Filter
3. Remove the oil filter cover ( 2 ) by removing the bolts ( 3 ). Let the
remaining oil drain out. Discard the oil filter ( 4 ) in an approved
manner (page 184 ).
4. Apply engine oil to a new O-rings ( 5 ) and install them to the oil filter
cover. Then install a new oil filter. Use only the Honda Genuine oil
filter or a filter of equivalent quality specified for your model. Using
the wrong Honda filter or a non-Honda filter which is not of
equivalent quality may cause engine damage.
5. Reposition the spring ( 6 ) to the engine crankcase and install a new oil
filter with the rubber seal ( 7 ) facing out, away from the engine. You
will see the ‘‘OUTSIDE (TOWARDS FILTER COVER)’’ mark ( 8 )
on the filter body, near the seal.

Improper installation of the oil f ilter can cause serious engine damage.
RIGHT SIDE
(4) (8) (5)
(6)

(2)

(7)
(2)
(3)
(3)
(2) oil filter cover
(3) bolts
(4) oil filter
(5) O-rings

112 Servicing Your Honda

(6) spring
(7) rubber seal
(8) ‘‘OUTSIDE’’ mark

１１／０５／１８ １８：０４：３０ ３１ＨＰ４６５０ ０１２２

Engine Oil & Filter
6. Reinstall the oil filter cover, making sure the bolts are tightened to the
specified torque:
7 lbf·ft (10 N·m , 1.0 kgf·m)
7. Pour the drained oil into a suitable container and dispose of it in an
approved manner (page 184 ).

Improper disposal of drained f luids is harmf ul to the environment.
8. Install the right side cover.
Add Engine Oil:
1. Reinstall the oil drain bolt with the new sealing washer and tighten it
to the specified torque:
18 lbf·ft (25 N·m , 2.5 kgf·m)
2. Fill the crankcase with the recommended grade oil approximately:
3.0 US qt (2.8 )
3. Reinstall the oil fill cap/dipstick.
4. Start the engine and let it idle for 3−5 minutes.
5. Stop the engine, wait 2−3 minutes and check the oil level. Make sure
the oil is between the upper and lower level marks on the oil fill cap/
dipstick. If necessary, add more oil but do not overfill.
6. Check that there are no oil leaks.
7. Install the left side cover.
8. Install the seat.
If a torque wrench is not used for installation, see your dealer as soon as
possible to verify proper assembly.

Servicing Your Honda

113

１１／０５／０９ １３：１６：０８ ３１ＨＰ４６５０ ０１２３

Gear Case Oil
Oil Recommendation
type
viscosity (weight)
suggested oil

hypoid gear oil
SAE 80
Honda shaft drive oil or equivalent

Changing Oil
Refer to Saf ety Precautions on page 89 .
Change the oil with the gear case at normal operating temperature to
assure complete and rapid draining.

114 Servicing Your Honda

１１／０５／１８ １８：０４：４０ ３１ＨＰ４６５０ ０１２４

Gear Case Oil
1. Park your ATV on a firm, level surface.
2. Remove the skid plate bolts ( 1 ) and the skid plate ( 2 ).
REAR UNDERSIDE
(2)

(1)
(1) skid plate bolts

(2) skid plate

3. Place an oil drain pan under the oil drain bolt ( 3 ).
4. Remove the oil fill cap ( 4 ) and the drain bolt.
5. After the oil has completely drained, reinstall the drain bolt with the
new sealing washer and tighten it to the specified torque:
9 lbf·ft (12 N·m , 1.2 kgf·m)
6. Remove the oil level check bolt ( 5 ).
7. Pour the drained oil into a suitable container and dispose of it in an
approved manner (page 184 ).

Improper disposal of drained f luids is harmf ul to the environment.

(cont’d)
Servicing Your Honda

115

１１／０５／１８ １８：０４：４８ ３１ＨＰ４６５０ ０１２５

Gear Case Oil
8. Slowly fill the gear case with the recommended oil until oil start to
flow out of the oil level check hole ( 6 ). Allow oil to settle for 2−3
minutes before moving to next step to prevent overfilling.
2.5 US oz (75 cm )
9. Install the oil fill cap and tighten it to the specified torque:
9 lbf·ft (12 N·m , 1.2 kgf·m)
10. Install the oil level check bolt with the new sealing washer and tighten
it to the specified torque:
9 lbf·ft (12 N·m , 1.2 kgf·m)
11. Install the skid plate and new skid plate bolts. Tighten them to the
specified torque:
24 lbf·ft (32 N·m , 3.3 kgf·m)
REAR

(4)

(6)

(5)
(3) oil drain bolt
(4) oil fill cap

116 Servicing Your Honda

(3)
(5) oil level check bolt
(6) oil level check hole

１１／０５／０９ １３：１６：３６ ３１ＨＰ４６５０ ０１２６

Differential Oil
(Except TRX420TM )
Oil Recommendation
type
viscosity (weight)
suggested oil

hypoid gear oil
SAE 80
Honda shaft drive oil or equivalent

Changing Oil
Refer to Saf ety Precautions on page 89 .
Change the oil with the differential at normal operating temperature to
assure complete and rapid draining.

Servicing Your Honda

117

１１／０５／１８ １８：０４：５８ ３１ＨＰ４６５０ ０１２７

Differential Oil
(Except TRX420TM )
1. Park your ATV on a firm, level surface.
2. Place an oil drain pan under the oil drain bolt ( 1 ).
3. Remove the oil fill cap ( 2 ) and the drain bolt.
4. After the oil has completely drained, reinstall the drain bolt with the
new sealing washer and tighten it to the specified torque:
9 lbf·ft (12 N·m , 1.2 kgf·m)
5. Pour the drained oil into a suitable container and dispose of it in an
approved manner (page 184 ).

Improper disposal of drained f luids is harmf ul to the environment.
6. Fill the differential with the recommended oil.
7.8 US oz (230 cm )
Make sure the oil level is at the lower edge of the oil fill inspection
hole ( 3 ).
7. Install the oil fill cap and tighten it to the specified torque:
9 lbf·ft (12 N·m , 1.2 kgf·m)
FRONT
(3)

(1)
(1) oil drain bolt
(2) oil fill cap

118 Servicing Your Honda

(2)
(3) oil fill inspection hole

１１／０５／０９ １３：１６：５４ ３１ＨＰ４６５０ ０１２８

Coolant
Your ATV’s liquid cooling system dissipates engine heat through the
coolant jacket that surrounds the cylinder and cylinder head.
Maintaining the coolant will allow the cooling system to work properly
and prevent freezing, overheating, and corrosion.

Coolant Recommendation
Use Pro Honda HP coolant or an equivalent high quality ethylene glycol
antifreeze containing corrosion protection inhibitors specifically
recommended for use in aluminum engines. Check the antifreeze
container label.
Use only distilled water as a part of the coolant solution. Water that is
high in mineral content or salt may be harmful to the aluminum engine.

Using coolant with silicate inhibitors may cause premature wear of
water pump seals or blockage of radiator passages. Using tap water
may cause engine damage.
The factory provides a 50/50 solution of antifreeze and water in this
ATV. This coolant solution is recommended for most operating
temperatures and provides good corrosion protection.
Decreasing the concentration of antifreeze to less than 40% will not
provide proper corrosion protection.

Servicing Your Honda

119

１１／０５／０９ １３：１７：０１ ３１ＨＰ４６５０ ０１２９

Coolant
Increasing the concentration of antifreeze is not recommended because
it decreases cooling system performance. Higher concentrations of
antifreeze (up to 60%) should only be used to provide additional
protection against freezing. Check the cooling system frequently during
freezing weather.

Checking & Adding Coolant
Refer to Saf ety Precautions on page 89 .
Check the engine coolant level each day before operating your ATV and
add if needed.
RIGHT REAR
(1)
(2)
(3)

(1) reserve tank
(2) UPPER level mark

(3) LOWER level mark

1. Make sure the vehicle is on level ground.
2. With the engine at normal operating temperature, check the coolant
level in the reserve tank ( 1 ). It should be between the UPPER ( 2 )
and LOWER ( 3 ) level marks.
If the reserve tank is empty, or if coolant loss is excessive, check for
leaks and see your dealer for repair.

120 Servicing Your Honda

１１／０５／０９ １３：１７：１２ ３１ＨＰ４６５０ ０１３０

Coolant
3. Remove the seat (page 100 ).
4. Unhook the rubber strap ( 4 ).
5. Disengage the pins ( 5 ) from the grommets ( 6 ).
6. Slide the rear fender cover ( 7 ) forward to disengage the tabs ( 8 ).
7. Remove the rear fender cover and reserve tank cap ( 9 ).
Always add coolant to the reserve tank. Do not attempt to add coolant
by removing the radiator cap.
8. Add coolant to the reserve tank as required to bring the coolant level
to the UPPER level mark.
REAR
(8)
(7)

(5)
(9)

(4)
(6)
(4) rubber strap
(5) pins
(6) grommets

(7) rear fender cover
(8) tabs
(9) reserve tank cap

9. After adding coolant, install the parts in the reverse order of removal.

Servicing Your Honda

121

１１／０５／０９ １３：１７：１８ ３１ＨＰ４６５０ ０１３１

Coolant
Coolant Replacement
Refer to Saf ety Precautions on page 89 .
Coolant should be replaced by your dealer, unless you have the proper
tools and service data, and are mechanically qualified. Refer to the
official Honda Service Manual (page 224 ).

Removing the radiator cap while the engine is
hot can cause the coolant to spray out, seriously
scalding you.
Always let the engine and radiator cool down
before removing the radiator cap.

To properly dispose of drained coolant, refer to You & the Environment,
page 184 .

Improper disposal of drained f luids is harmf ul to the environment.

122 Servicing Your Honda

１１／０５／０９ １３：１７：２９ ３１ＨＰ４６５０ ０１３２

Coolant
Radiator Core
Refer to Saf ety Precautions on page 89 .
Check the air passages for clogging or damage. Remove insects, mud, or
any obstruction with low water pressure. Have the radiator checked by
your dealer if the air flow is restricted over more than 20% of the
radiator surface.
Clean the radiator core after riding the ATV in mud.
To clean the radiator core and radiator grill plate:
1. Unhook the tabs A ( 1 ) and remove the radiator grill under cover ( 2 ).
2. Remove the clips ( 3 ) (page 101 ) and radiator grill covers ( 4 ).
3. Unhook the tabs B ( 5 ) and remove the couplers ( 6 ).

Do not apply pressured water directly to the radiator core. The
pressured water can damage the radiator core.
FRONT

(6)

(3)

(5)

(4)

(1)
(3)
(1) tabs A
(2) radiator grill under cover
(3) clips

(2)
(4) radiator grill covers
(5) tabs B
(6) couplers
(cont’d)
Servicing Your Honda

123

１１／０５／０９ １３：１７：３５ ３１ＨＰ４６５０ ０１３３

Coolant
4. Remove the radiator grill plate ( 7 ).
5. Wash the radiator core ( 8 ) and radiator grill plate.
6. Install the removed parts in reverse order of removal.
FRONT

(7)

(8)
(7) radiator grill plate

124 Servicing Your Honda

(8) radiator core

１１／０５／０９ １３：１７：４２ ３１ＨＰ４６５０ ０１３４

Air Cleaner
Refer to Saf ety Precautions on page 89 .
Proper air cleaner maintenance is very important for off-road vehicles.
A dirty, water-soaked, worn-out, or defective air cleaner will allow dirt,
dust, mud, and other impurities to pass into the engine.
Service the air cleaner more frequently if you ride in unusually wet or
dusty areas. Your dealer can help you determine the correct service
interval for your riding conditions.
Your ATV’s air cleaner has very specific performance requirements.
Use a new Honda Genuine air cleaner specified for your model or an air
cleaner of equal quality.

Using the wrong air cleaner may result in premature engine wear.
Proper air cleaner maintenance can prevent premature engine wear or
damage, expensive repairs, low engine power, poor gas mileage, and
spark plug fouling.

Improper or lack of proper air cleaner maintenance can cause poor
perf ormance and premature engine wear.

Servicing Your Honda

125

１１／０５／０９ １３：１７：４８ ３１ＨＰ４６５０ ０１３５

Air Cleaner
Cleaning
1. Remove the seat (page 100 ).
UNDER SEAT
(1)

(2)

(1) retainer clips

(2) air cleaner housing cover

2. Unlatch the retainer clips ( 1 ).
3. Remove the air cleaner housing cover ( 2 ).

126 Servicing Your Honda

１１／０５／０９ １３：１７：５８ ３１ＨＰ４６５０ ０１３６

Air Cleaner
4. Loosen the screw ( 3 ) and remove the air cleaner assembly ( 4 ) from
the air cleaner housing.
5. Unscrew the clamp ( 5 ).
6. Remove the air cleaner ( 6 ) from the air cleaner body ( 7 ).
7. Gently wash the air cleaner in clean, non-flammable (high flash
point) solvent such as kerosene−not gasoline. After cleaning, gently
squeeze out the remaining solvent. Avoid twisting or wringing the air
cleaner. This can tear the foam.
8. Inspect for tears or cracks in the foam or seams of the air cleaner.
Replace the air cleaner if it is damaged.
9. Allow the air cleaner to dry thoroughly before applying oil. A wet air
cleaner will not fully absorb the oil.
10. Pour clean Pro Honda Foam Filter Oil or an equivalent over the entire
surface of the air cleaner. Use both hands to evenly spread the oil into
the air cleaner. Gently squeeze out any excess oil. (To keep your
hands dry, place the air cleaner in a clean plastic bag before spreading
the oil into the air cleaner.)
UNDER SEAT
(7)

(3)

(4)

(3)

(5) (6)
(3) screw
(4) air cleaner assembly
(5) clamp

(6) air cleaner
(7) air cleaner body
(cont’d)
Servicing Your Honda

127

１１／０５／０９ １３：１８：０５ ３１ＨＰ４６５０ ０１３７

Air Cleaner
11. Install the air cleaner on the air cleaner body.
12. Apply a thin coat of grease to the sealing surface of the air cleaner
assembly.
13. Install the clamp.
14. Insert the air cleaner assembly into the air cleaner housing.
15. Fasten the screw.
16. Reassemble by reversing the disassembly sequence.
Install the air cleaner housing cover with the FRONT mark ( 8 )
facing forward and fit the cut out of the tab ( 9 ) at the end of the
air cleaner.
UNDER SEAT
(8)

(8) FRONT mark
(9) tab

128 Servicing Your Honda

(9)

１１／０５／０９ １３：１８：１０ ３１ＨＰ４６５０ ０１３８

Air Cleaner
Dust Cover
UNDER SEAT
(1)

(2)
(1) dust cover

(2) breather joint

Do not push the dust cover ( 1 ) too far into the breather joint ( 2 ).
If the dust cover is dirty, clean it.

Servicing Your Honda

129

１１／０５／０９ １３：１８：１７ ３１ＨＰ４６５０ ０１３９

Air Cleaner
Air Cleaner Housing Drain Tube
The air cleaner housing drain tube should be serviced in accordance with
the Maintenance Schedule. (Riding through water may require more
frequent inspection.) If deposits can be seen in the drain tube, the tube
must be cleaned before starting the vehicle.
REAR

(3)

(2)

(1)
(1) drain tube
(2) clip

(3) air cleaner housing

1. Remove the drain tube ( 1 ) by removing the clip ( 2 ) under the air
cleaner housing ( 3 ).
2. Drain the deposits.
3. Reinstall the drain tube, securing it with the clip.

130 Servicing Your Honda

１１／０５／０９ １３：１８：２７ ３１ＨＰ４６５０ ０１４０

Throttle
Throttle Freeplay
Refer to Saf ety Precautions on page 89 .
RIGHT HANDLEBAR
(A)

(B)
1/8−5/16 in
(3−8 mm)
(2)

(3)

(4)

(1)

(1) throttle lever
(2) rubber sleeve
(3) throttle cable adjuster

(4) lock nut
(A) decrease freeplay
(B) increase freeplay

Inspection
Check freeplay at the throttle lever ( 1 ).
Freeplay:
1/8−5/16 in (3−8 mm)
Adjustment
1. Slide the rubber sleeve ( 2 ) back to expose the throttle cable adjuster
( 3 ).
2. Loosen the lock nut ( 4 ).
3. Turn the adjuster to obtain the correct freeplay.
4. Tighten the lock nut and reinstall the sleeve.
5. After adjustment, check for smooth operation of the throttle lever
from fully closed to fully open in all steering positions.

Servicing Your Honda

131

１１／０５／０９ １３：１８：３４ ３１ＨＰ４６５０ ０１４１

Throttle
Throttle Inspection
Refer to Saf ety Precautions on page 89 .
1. Check that the throttle assembly is positioned properly and the
securing bolts are tight.
2. Check for smooth operation of the throttle lever from fully open to
fully closed in all steering positions. If there is a problem, see your
dealer.
3. Inspect the condition of the throttle cable from the throttle lever down
to the throttle body. If the cable is kinked or chafed, have it replaced.
4. Check the throttle cable for tension or stress in all steering positions.
5. Lubricate the throttle cable with a commercially available cable
lubricant to prevent premature wear and corrosion.

132 Servicing Your Honda

１１／０５／０９ １３：１８：４５ ３１ＨＰ４６５０ ０１４２

Clutch System
Your ATV’s shift-activated, wet, multiplate clutch is part of the primary
drive system. Proper adjustment allows a smooth, gradual engagement
when shifting gears.

Clutch Adjustment
Refer to Saf ety Precautions on page 89 .
LEFT FRONT

(1)

(2)

(1) lock nut

(2) clutch adjuster

1. Make sure the engine is cool.
2. Make sure the ignition switch is OFF ( ).
3. Remove the seat (page 100 ) and left side cover (page 108 ).
4. Loosen the lock nut ( 1 ).
5. Turn the clutch adjuster ( 2 ) counterclockwise until you feel slight
resistance.
6. Turn the adjuster 1/4 turn clockwise, then tighten the lock nut to hold
the adjuster in this position.
7. After adjustment, start the engine and test ride your ATV to be sure
the clutch is operating properly.
8. Install the removed parts in reverse order of removal.
If you cannot get proper adjustment, or the clutch does not work
properly, the clutch friction discs may be worn. See your dealer or refer
to official Honda Service Manual (page 224 ).
Servicing Your Honda

133

１１／０５／０９ １３：１８：５６ ３１ＨＰ４６５０ ０１４３

Reverse Lock System
Reverse Lock System Adjustment
Refer to Saf ety Precautions on page 89 .
LEFT HANDLEBAR

(1)

(6)

1/16−3/16 in
(2−4 mm)
(2)
(4)

(3)

(5)

(1) dust cover
(2) reverse assist lever
(3) rear brake lever

(4) rubber sleeve
(5) lock nut
(6) adjusting nut

1. Turn over the dust cover ( 1 ).
2. Check the reverse assist lever ( 2 ) freeplay, measured at the rear brake
lever ( 3 ) end near the cable:
1/16−3/16 in (2−4 mm)
3. To adjust, slide the rubber sleeve ( 4 ), loosen the lock nut ( 5 ) and turn
the adjusting nut ( 6 ).
After adjustment, tighten the lock nut securely.
4. Return the dust cover and rubber sleeve.
Other Checks
Check the reverse assist lever and cable for loose connections or other
damage. If the cable is worn or kinked, have it replaced by your dealer.

134 Servicing Your Honda

１１／０５／０９ １３：１９：０６ ３１ＨＰ４６５０ ０１４４

Spark Plug
Spark Plug Recommendation
standard spark plug

BKR5E-11 (NGK)
or
K16PR-U11 (DENSO)

Use only the recommended type of spark plug in the recommended heat
range.

Using spark plugs with an improper heat range can cause engine
damage.

Spark Plug Inspection & Replacement
Refer to Saf ety Precautions on page 89 .
1. Remove the seat (page 100 ) and left side cover (page 108 ).
2. Remove the left tank side cover ( 1 ) by removing the bolts ( 2 ).
LEFT SIDE

(1)

(2)
(1) left tank side cover

(2) bolts

(cont’d)

Servicing Your Honda

135

１１／０５／０９ １３：１９：１４ ３１ＨＰ４６５０ ０１４５

Spark Plug
3. Clean any dirt from around the spark plug base.
4. Disconnect the spark plug cap ( 3 ). Take care to avoid damaging the
spark plug wire when disconnecting the cap.
5. Using a spark plug wrench provided in the tool kit, remove the spark
plug.
6. Inspect the electrodes and center porcelain for deposits, corrosion, or
carbon fouling. If the corrosion or deposits are heavy, replace the
plug. Clean a carbon or wet-fouled plug with a plug cleaner, if
available, or a wire brush. Inspect the spark plug electrodes for wear.
The center electrode ( 4 ) should have a flat tip and sharp edges, and
the side electrode ( 5 ) should not be eroded. If the electrodes and
insulator tip appear unusually fouled or burned, we suggest that you
contact your dealer.
7. Discard the spark plug if there is apparent wear or if the insulator is
cracked or chipped.
8. Using a wire-type feeler gauge, check the spark plug gap ( 6 ). If
adjustment is necessary, bend the side electrode carefully.
The gap should be:
0.039−0.043 in (1.00−1.10 mm)
LEFT SIDE
(6)

0.039−0.043 in
(1.00−1.10 mm)
(5)

(4)

(3)
(3) spark plug cap
(4) center electrode

136 Servicing Your Honda

(5) side electrode
(6) spark plug gap

１１／０５／０９ １３：１９：２２ ３１ＨＰ４６５０ ０１４６

Spark Plug
9. With the plug washer attached, thread the spark plug in by hand to
prevent cross-threading.
10. Tighten the spark plug:
If the old plug is good:
1/8 turn after it seats.
If installing a new plug, tighten it twice to prevent loosening:
a) First, tighten the plug:
NGK:
3/4 turn after it seats.
DENSO: 1/2 turn after it seats.
b) Then loosen the plug.
c) Next, tighten the plug again:
1/8 turn after it seats.

An improperly tightened spark plug can damage the engine. If a plug is
too loose, a piston may be damaged. If a plug is too tight, the threads
may be damaged.
11. Connect the spark plug cap. Take care to avoid pinching any cables or
wires.
12. Install the remaining parts in the reverse order of removal.

Servicing Your Honda

137

１１／０５／０９ １３：１９：２８ ３１ＨＰ４６５０ ０１４７

Valves
Valve Inspection
Refer to Saf ety Precautions on page 89 .
Valve clearance should be:
intake: 0.006 in (0.15 mm)
exhaust: 0.009 in (0.23 mm)
Excessive clearance will cause noise. Insufficient clearance will cause
loss of power and possibly damage the valves.
For those who are mechanically proficient and have the proper tools,
instructions on adjusting valve clearances are given in the official
Honda Service Manual. Otherwise, the valves should be adjusted by
your dealer.

138 Servicing Your Honda

１１／０５／０９ １３：１９：３６ ３１ＨＰ４６５０ ０１４８

Spark Arrester
Refer to Saf ety Precautions on page 89 .
The spark arrester must be serviced every 100 operating hours to
maintain its efficiency.
Regular servicing prevents carbon build up (which can diminish engine
performance) and also complies with USDA regulations for regular
maintenance to assure proper function. The spark arrester prevents
random sparks from the combustion process in your engine from
reaching the environment.
The use of safety glasses is recommended for this procedure.
Because of the possible fire hazard, check that there are no combustible
materials in the area before purging the spark arrester.
REAR

(1)
(1) bolt
1. Select a well-ventilated area free of combustible materials and make
sure the exhaust pipe is cool.
2. Remove the bolt ( 1 ).
3. Start the engine and rev it up approximately twenty times while
momentarily creating exhaust system back pressure by blocking the
end of the muffler with a shop towel.
4. Stop the engine and allow the exhaust pipe to cool.
5. Reinstall the bolt securely.
Servicing Your Honda

139

１１／０５／０９ １３：１９：４４ ３１ＨＰ４６５０ ０１４９

Suspension
Your front and rear suspension systems use springs and hydraulic
damping devices that suspend your weight and most of the weight of
your ATV.
The oil damper systems hydraulically control the natural compression
and rebound of the suspension springs so that traction and comfort are
maintained as the wheels ride over rough terrain.
(Except TRX420TM)
The spring pre-loads for your front and rear suspension systems adjust
the amount of force required to begin compression of the spring.
Consider adjusting your suspensions pre-load whenever you change
your normal load, by adding or subtracting cargo, accessories, or when
riding conditions change.
The way you ride your ATV and the type of ride you want to experience
can also influence your suspension needs.
Lower spring pre-load provides a softer ride and is usually preferred for
light loads and smooth terrain. Higher spring pre-load provides a firmer
ride and is recommended for heavy loads and rough terrain.

Suspension Adjustment (Except TRX420TM )
Using a pin spanner, which is available from your dealer, the suspension
can be adjusted for rider weight and riding conditions by changing the
spring pre-load.
Do not attempt to disassemble, service, or dispose of the damper; see
your dealer. The instructions found in this owner’s manual are limited to
adjustments of the shock assembly only.

140 Servicing Your Honda

１１／０５／０９ １３：１９：５３ ３１ＨＰ４６５０ ０１５０

Suspension
Suspension Spring Pre-Load (Except TRX420TM)
Refer to Saf ety Precautions on page 89 .
FRONT

REAR

(1)

1 2 3 4 5

(1)

(2)

1 2 3 4 5

(1) spring pre-load adjuster
(2) pin spanner
The spring pre-load adjuster ( 1 ) has 5 positions for different load or
riding conditions.
Use the pin spanner ( 2 ) to adjust the shock spring pre-load.

Servicing Your Honda

141

１１／０５／０９ １３：１９：５７ ３１ＨＰ４６５０ ０１５１

Suspension
Position 1: for a light load and smooth terrain.
Position 2: standard position.
Positions 3 to 5: for when the ATV is more heavily loaded. (Also
increase spring pre-load for stiffer suspension.)
Make sure that both front shock absorbers are adjusted to the same
position.
Always adjust the shock absorber position in sequence (1-2-3-4-5 or 54-3-2-1). Attempting to adjust directly from 1 to 5 or 5 to 1 may damage
the shock absorber.

142 Servicing Your Honda

１１／０５／０９ １３：２０：０７ ３１ＨＰ４６５０ ０１５２

Brakes
The hydraulic disc brakes (front) and single mechanical drum brake
(rear) on your ATV dissipate heat generated by the friction of the brake
pads on the disc (front) and the brake shoes on the drums (rear) as the
wheels are slowed.
Hydraulic Disc Front Brake
As the front brake pads wear, brake fluid level will drop. A leak in the
system will also cause the level to drop.
There are no adjustments to perform, but fluid level and pad wear must
be inspected periodically. The system must be inspected frequently to
ensure there are no fluid leaks.
If the right brake lever freeplay does not feel within the normal range
while riding, check the brake pads for wear (page 146 ).
Worn pads should be replaced. If the pads are not worn beyond the
recommended limit, there is probably air in the brake system. See your
dealer to have the air bled from the system.
Mechanical Drum Rear Brake
If the rear brake lever/parking brake lever or brake pedal freeplay does
not feel within the normal range while riding, check the brake shoes for
wear (page 151 ).

Brake Fluid Recommendation
brake fluid

Honda DOT 4 Brake Fluid

The recommended brake fluid is Honda DOT 4 Brake Fluid, or any
brake fluid of equal quality and performance. Use fresh brake fluid
from a sealed container. Be sure to read the label before opening the
sealed container. An opened container may be contaminated or may
have absorbed moisture from the air.

Servicing Your Honda

143

１１／０５／０９ １３：２０：１５ ３１ＨＰ４６５０ ０１５３

Brakes
Fluid Level Inspection
Refer to Saf ety Precautions on page 89 .
If your inspection indicates a low fluid level, have your dealer add the
recommended fluid.
Do not add or replace brake fluid, except in an emergency. If you do
add fluid, have your dealer check the system as soon as possible.

Brake f luid can damage plastic and painted surf aces. Handle with care.
Wipe up spills immediately. Avoid brake fluid contact with skin or eyes.
If it comes in contact with your eyes, wash them out with clean water
and immediately call a doctor. If it comes in contact with your skin,
wash with clean water and, if necessary, call a doctor.
RIGHT HANDLEBAR

(1)
(1) LOWER level mark
With the ATV in an upright position, check the fluid level.
It should be above the LOWER level mark ( 1 ). If the level is at or
below the LOWER level mark, check the brake pads for wear
(page 146 ).

144 Servicing Your Honda

１１／０５／０９ １３：２０：２０ ３１ＨＰ４６５０ ０１５４

Brakes
Worn brake pads should be replaced. If the pads are not worn, have your
brake system inspected for leaks.

Other Inspections
Make sure there are no fluid leaks.
Check for deterioration or cracks in the hoses and fittings. If the hoses
are worn or cracked, have them replaced by your dealer.

Servicing Your Honda

145

１１／０５／０９ １３：２０：２６ ３１ＨＰ４６５０ ０１５５

Brakes
Brake Pad Wear
Refer to Saf ety Precautions on page 89 .
Brake pad wear will depend upon the severity of usage and riding
conditions. The pads will wear faster in wet or muddy conditions.
Inspect the pads visually during all regular service intervals to determine
the pad wear.
RIGHT FRONT (Left side similar)
(2)

(1) wear indicator

(1)

(2) edge of reference mark

Check the wear indicator ( 1 ). If the wear indicator aligns with the edge
of the reference mark ( 2 ), both pads must be replaced, see your dealer
for this replacement.
Always inspect both pads in both the right and left front brake calipers.

146 Servicing Your Honda

１１／０５／０９ １３：２０：３３ ３１ＨＰ４６５０ ０１５６

Brakes
Rear Brake Pedal Freeplay
RIGHT SIDE
(1)

9/16−13/16 in
(15−20 mm)

(1) rear brake pedal
Inspection
Measure the distance the rear brake pedal ( 1 ) moves before the brake
starts to take hold. Freeplay, measurement at the tip of the end of the
pedal, should be:
9/16−13/16 in (15−20 mm)
If necessary, adjust to the specified range.

Servicing Your Honda

147

１１／０５／０９ １３：２０：４０ ３１ＨＰ４６５０ ０１５７

Brakes
Adjustment
RIGHT REAR

(2)

(3)
(2) brake pedal adjusting nut
(3) brake arm pin
1. Turn the brake pedal adjusting nut ( 2 ), located on the brake operating
rod at the rear of the frame. Make sure the cutout on the adjusting nut
is properly seated on the brake arm pin ( 3 ).
2. Adjust the freeplay of the rear brake pedal. Push the brake arm ( 4 ),
then check the clearance between the brake arm and the brake arm pin.

(4)
(4) brake arm

148 Servicing Your Honda

１１／０５／０９ １３：２０：４６ ３１ＨＰ４６５０ ０１５８

Brakes
Rear Brake Lever Freeplay
LEFT HANDLEBAR
(1)

9/16−13/16 in
(15−20 mm)

(1) rear brake lever/parking brake lever
Inspection
Measure the distance the rear brake lever/parking brake lever ( 1 ) moves
before the brake starts to take hold. Freeplay (measurement at the tip of
the end of the brake lever) should be:
9/16−13/16 in (15−20 mm)
If necessary, adjust to the specified range.

Servicing Your Honda

149

１１／０５／０９ １３：２０：５４ ３１ＨＰ４６５０ ０１５９

Brakes
Adjustment
RIGHT REAR
(3)

(2)

(2) brake lever adjusting nut
(3) brake arm pin
Adjust the freeplay of the rear brake lever/parking brake lever with the
front wheels pointed straight ahead.
1. Turn the brake lever adjusting nut ( 2 ), located on the brake operating
rod at the rear of the frame. Make sure the cutout on the adjusting nut
is properly seated on the brake arm pin ( 3 ).
2. Adjust the freeplay of the rear brake lever/parking brake lever. Push
the brake arm ( 4 ) then check the clearance between the brake arm
and the brake arm pin.

(4)
(4) brake arm

150 Servicing Your Honda

１１／０５／０９ １３：２１：０２ ３１ＨＰ４６５０ ０１６０

Brakes
Other Inspections
Check that the brake lever and brake pedal assemblies are positioned
properly and the securing bolts are tight.
Make sure that the brake cables, brake arm, spring, parking, and
fasteners are in good condition.

Brake Shoe Wear
Refer to Saf ety Precautions on page 89 .
The rear brake is equipped with an external brake wear indicator that lets
you check brake wear without disassembly. Application of the brake
control causes the arrow on the brake arm to move toward a reference
mark on the brake panel.
RIGHT REAR

(1) arrow
(2) brake arm

(2)

(1) (3)
(3) reference mark

1. Apply the brake control and check the movement of the arrow ( 1 ) on
the brake arm ( 2 ).
2. Replace the brake shoe if the arrow aligns with the reference mark
( 3 ) on the brake panel upon full application of the brake. If
replacement is necessary, see your dealer.
Servicing Your Honda

151

１１／０５／０９ １３：２１：０９ ３１ＨＰ４６５０ ０１６１

Brakes
Brake Light Switch Adjustment
Refer to Saf ety Precautions on page 89 .
Rear Brake Only:
Check the operation of the rear brake light switch ( 1 ) at the right side
behind the engine from time to time. Adjustment is done by turning the
adjusting nut ( 2 ). Turn the nut in direction ( A) if the switch operates too
late and in direction ( B) if the switch operates too soon.
RIGHT SIDE
(1)

(A)
(B)
(2)

(1) rear brake light switch
(2) adjusting nut

152 Servicing Your Honda

１１／０５／０９ １３：２１：１７ ３１ＨＰ４６５０ ０１６２

Brakes
Draining Water from Brakes
Refer to Saf ety Precautions on page 89 .
RIGHT REAR

(1)

(1) rear brake drain bolt
1. Make sure the engine is OFF and the parking brake is set.
2. Remove the rear brake drain bolt ( 1 ) from the bottom of the rear
brake panel.
If any water drains, the brake seals must be replaced by your dealer as
soon as possible.
3. Install the rear brake drain bolt and tighten it to the specified torque:
9 lbf·ft (12 N·m , 1.2 kgf·m)

Servicing Your Honda

153

１１／０５／０９ １３：２１：２２ ３１ＨＰ４６５０ ０１６３

Tires
To safely operate your ATV, your tires must be the proper type and size,
in good condition with adequate tread, and correctly inflated.

Using tires that are excessively worn or
improperly inflated can cause a crash in which
you can be seriously hurt or killed.
Follow all instructions in this owner’s manual
regarding tire inflation and maintenance.

This ATV is equipped with low pressure tubeless tires. Although the
tires are designed specifically for off-road use, they are not immune to
punctures. Always select your riding area with care.
The following pages give detailed information on how and when to
check your air pressure, how to inspect your tires for wear and damage,
and our recommendations for tire repair and replacement.

154 Servicing Your Honda

１１／０５／０９ １３：２１：２７ ３１ＨＰ４６５０ ０１６４

Tires
Air Pressure
Refer to Saf ety Precautions on page 89 .
Properly inflated tires provide the best combination of handling, tread
life, and riding comfort. Generally, underinflated tires wear unevenly,
adversely affect handling, and are more likely to fail from being
overheated. Overinflated tires make your ATV ride harshly, are more
prone to damage from surface hazards, and wear unevenly.
Make sure the air valve caps are secure. If necessary, install new caps.

Servicing Your Honda

155

１１／０５／０９ １３：２１：３４ ３１ＨＰ４６５０ ０１６５

Tires
Always check air pressure when your tires are ‘‘cold.’’ If you check air
pressure when your tires are ‘‘warm’’−even if your ATV has only been
ridden for a few miles−the readings will be higher. If you let air out of
warm tires to match the recommended cold tire pressures, the tires will
be underinflated. Be sure to check tire pressure at the riding site, since
changes in altitude can affect air pressure.
The recommended ‘‘cold’’ tire pressures are:
(TRX420TM/FM)
FRONT
RECOMMENDED
PRESSURE

3.6 psi (25.0 kPa)

REAR
3.6 psi (25.0 kPa)

(TRX420FPM)
FRONT
RECOMMENDED
PRESSURE

156 Servicing Your Honda

4.4 psi (30.0 kPa)

REAR
3.6 psi (25.0 kPa)

１１／０５／０９ １３：２１：４２ ３１ＨＰ４６５０ ０１６６

Tires
A manually operated tire pump should be used rather than the high
pressure system found in service stations. This will minimize the
possibility of tire damage from overinflation. If you use a high pressure
system at a service station, add air in small amounts and check the
pressure increase frequently to prevent possible tire damage from
overinflation.

Operating this ATV with improper tires, or with
uneven tire pressure may cause loss of control,
and you could be seriously injured or killed.
Always use the size and type tires specified in
this owner’s manual for this vehicle.
Always maintain proper tire pressure as
described in this owner’s manual.

Inspection
Refer to Saf ety Precautions on page 89 .
Whenever you check the tire pressures, you should also look for:
Bumps or bulges in the side of the tire or the tread. Replace any tire
that has a bump or bulge.
Cuts, slits, or cracks in the tires. Replace the tire if you can see fabric
or cord.
Nails or other foreign objects embedded in the side of the tire or tread.
Excessive tread wear.

Servicing Your Honda

157

１１／０５／０９ １３：２１：５１ ３１ＨＰ４６５０ ０１６７

Tires
Also, if you hit a pothole or other hard object while riding, stop as soon
as you safely can and carefully inspect the tires for damage.
Tread Wear
FRONT

NEW

Replace

3/16 in
(4 mm)
(2)
REAR

3/16 in
(4 mm)

(1)

(3)

Replace
NEW

(1) groove depth
(2) wear indicator

(3) wear indicator
location mark

To check the condition of a tire tread, measure the groove depth ( 1 ) in
the center of the tire, or check the wear indicator ( 2 ).
For best performance, you should replace a tire before the tread depth at
the center reaches the following limits:
front
rear

158 Servicing Your Honda

3/16 in (4 mm)
3/16 in (4 mm)

１１／０５／０９ １３：２１：５７ ３１ＨＰ４６５０ ０１６８

Tires
Tire Repair
Refer to Saf ety Precautions on page 89 .
A tire that is repaired, either temporarily or permanently, will have lower
speed and performance limits than a new or undamaged tire.
A temporary repair can sometimes be made in an emergency situation.
However, since a temporary repair may not hold, you must ride very
slowly, preferably without any cargo, and have the tire replaced or
permanently repaired as soon as possible. (For more information on
temporary repairs, see If You Have a Flat Tire, page 191 .)
A permanent repair, such as an internal plug patch, can be made if a tire
has only a small puncture in the tread area. However you may not be
able to safely carry as much weight. If you choose to have a tire repaired,
be sure the repair work is performed by a professional.
If you have a tire professionally repaired at a non-Honda facility, we
recommend that you have the work checked by your dealer.

Servicing Your Honda

159

１１／０５／０９ １３：２２：０７ ３１ＨＰ４６５０ ０１６９

Tires
Tire Replacement
Refer to Saf ety Precautions on page 89 .
The tires that came on your ATV were designed to match the
performance capabilities of your ATV and provide the best combination
of handling, braking, and comfort.
It is best to replace all four tires, however if that is not possible, you
must replace the tires in pairs (front or rear) with tires of the same size
and type as the originals. Never replace just one tire.

Installing improper tires on your ATV can affect
handling and stability. This can cause a crash in
which you can be seriously hurt or killed.
Always use the size and type of tires
recommended in this owner’s manual.

The recommended tires for your ATV are:
front
rear

AT24 × 8-12 ★★
AT24 × 10-11 ★★

MAXXIS M977
MAXXIS M978

When you replace a tire, remember:
Have the tire replaced by your dealer if possible.
If you have a tire professionally replaced at a non-Honda facility, we
recommended that you have the work checked by your dealer.

160 Servicing Your Honda

１１／０５／０９ １３：２２：１４ ３１ＨＰ４６５０ ０１７０

Guards
Skid Plate & Engine Guard
Refer to Saf ety Precautions on page 89 .

(1)
(1) engine guard

(2)
(2) skid plate

The engine guard ( 1 ) protects the frame and engine crankcase.
The skid plate ( 2 ) protects the rear final gear case. Check the guard and
plate for cracks, damage or looseness at intervals shown in the
Maintenance Schedule.
Have the engine guard and skid plate replaced if they are cracked or
damaged. If the guard and plate bolts are loose, tighten them securely.

Servicing Your Honda

161

１１／０５／０９ １３：２２：２０ ３１ＨＰ４６５０ ０１７１

Guards
Front Boot Guards & Front Driveshaft Guards
(Except TRX420TM )
Refer to Saf ety Precautions on page 89 .

(2)
(1) front boot guards

(1)

(2)
(2) front driveshaft guards

Check the front boot guards ( 1 ) and front driveshaft guards ( 2 ) for
cracks, damage or looseness.
Tighten any loose fasteners. Replace the front boot guards and front
driveshaft guards as required.

162 Servicing Your Honda

１１／０５／０９ １３：２２：２６ ３１ＨＰ４６５０ ０１７２

Drivetrain Boots
Propeller Shaft Boots & Yoke Joint Boot
Refer to Saf ety Precautions on page 89 .

(1)

(2)

(1) rubber propeller shaft boots (Except TRX420TM)
(2) rubber yoke joint boot
Check the rubber propeller shaft boots ( 1 ) and rubber yoke joint boot
( 2 ) for damage or leaking grease. If necessary, have your dealer replace
them.

Servicing Your Honda

163

１１／０５／０９ １３：２２：３１ ３１ＨＰ４６５０ ０１７３

Drivetrain Boots
Front Driveshaft Boots (Except TRX420TM)
Refer to Saf ety Precautions on page 89 .
FRONT

(1)
(1) rubber driveshaft boots
Check the rubber driveshaft boots ( 1 ) for cuts, damage or leaking
grease. If necessary, have your dealer replace them.

164 Servicing Your Honda

１１／０５／０９ １３：２２：３８ ３１ＨＰ４６５０ ０１７４

Battery
Your ATV has a maintenance-free type battery. You do not have to
check the battery electrolyte level or add distilled water as you would
with a conventional-type battery.

Your battery is a maintenance-f ree type and can be permanently
damaged if the cap strip is removed.
Electrical accessories use current from the battery, even when the
ignition is OFF. Limited operation also allows the battery to discharge.
If you have electrical accessories on your ATV or do not ride frequently,
we recommend that you charge the battery frequently (see Battery
Charging, page 169 ).
If you do not expect to ride your ATV for at least two weeks, we
recommend you remove the battery, or at least disconnect the battery
cables (negative cable first).
If you plan to store your ATV, see Battery Storage, page 166 .
If your battery seems weak and/or is leaking electrolyte (causing slow
starting or other electrical problems), see your dealer.
WARNING: Battery posts, terminals and related accessories contain
lead and lead compounds. Wash your hands after handling.

Servicing Your Honda

165

１１／０５／０９ １３：２２：４５ ３１ＨＰ４６５０ ０１７５

Battery
Battery Storage
Refer to Saf ety Precautions on page 89 .
If you plan to store your ATV, we recommend you remove the battery
and store it where it can be charged at least every 30 days to maintain its
service life.
If you do not remove the battery, we recommend disconnecting the
battery cables (negative cable first).
You will get the best storage results from removing the battery and slow
charging it every 30 days (see Battery Charging, page 169 ).
Before you remove the battery, be sure to read all the information that
follows, as well as the information on the battery label.

The battery gives off explosive hydrogen gas
during normal operation.
A spark or flame can cause the battery to
explode with enough force to kill or seriously
hurt you.
Wear protective clothing and a face shield, or
have a skilled mechanic do the battery
maintenance.

166 Servicing Your Honda

１１／０５／０９ １３：２２：５５ ３１ＨＰ４６５０ ０１７６

Battery
The battery is located in a compartment under the rear fender cover.
UNDER REAR FENDER COVER
(1)
(4)

(3)

(2)

(1) rubber band
(2) negative (−) terminal lead

(3) battery
(4) positive (＋) terminal lead

Removal
1. Make sure the ignition switch is OFF ( ).
2. Remove the seat (page 100 ).
3. Remove the rear fender cover (page 121 ).
4. Release the rings and remove the rubber band ( 1 ).
5. Disconnect the negative (−) terminal lead ( 2 ) from the battery ( 3 )
first, then disconnect the positive (＋) terminal lead ( 4 ).

(cont’d)
Servicing Your Honda

167

１１／０５／０９ １３：２３：０５ ３１ＨＰ４６５０ ０１７７

Battery
6. Remove the battery.
7. Charge the battery (see following section).
8. Store your battery in an easy-to-reach location off the floor, in an area
protected from freezing temperature and direct sunlight.
9. Clean the compartment after removing the battery for storage. Dry the
compartment and, if paint is missing, re-paint the area.
10. Slow charge the battery (see following section) once every 30 days.
Installation
1. Check that the battery band ( 5 ) for damage. If necessary, replace the
battery band.
2. Make sure the battery band is properly position.
3. Reinstall in the reverse order of removal.
Be sure to connect the positive (＋) terminal first, then the negative
(−) terminal.
4. Make sure all bolts and other fasteners are secure.

(5)

1.6 in
(40 mm)
(5) battery band

168 Servicing Your Honda

１１／０５／０９ １３：２３：１１ ３１ＨＰ４６５０ ０１７８

Battery
Battery Charging
Refer to Saf ety Precautions on page 89 .
(1)

(1) charger
Be sure to read the information that came with your battery charger and
follow the instructions on the battery. Improper charging may damage
the battery.
We recommend using a charger ( 1 ) designed specifically for your
Honda, which can be purchased from your dealer. These units can be
left connected for long periods without risking damage to the battery.
However, do not intentionally leave the charger connected longer than
the time period recommended in the charger’s instructions.
Avoid using an automotive-type battery charger. An automotive charger
can overheat an ATV battery and cause premature damage.

Servicing Your Honda

169

１１／０５／０９ １３：２３：２１ ３１ＨＰ４６５０ ０１７９

Appearance Care
Frequent cleaning and polishing will keep your Honda looking newer
longer.
Frequent cleaning also identifies you as an owner who values his ATV.
A clean ATV is also easier to inspect and service.

General Recommendations
Refer to Saf ety Precautions on page 89 .
To clean your ATV, you may use:
−water
−a mild, neutral detergent and water
−a mild spray and wipe cleaner/polisher
−a mild spray and rinse cleaner/degreaser and water
Avoid products that contain harsh detergents or chemical solvents that
could damage the metal, paint, and plastic on your ATV.
If your ATV is still warm from recent operation, give the engine and
exhaust system time to cool off.
Park in a shady area. Washing your ATV in bright sunlight may cause
the finish to fade because water droplets intensify the sun’s brightness.
Spotting is also more likely because surface water can dry before you
have time to wipe it off.
Clean your ATV regularly to protect surface finishes.
We recommend the use of a garden hose to wash your ATV. High
pressure washers (like those at coin-operated car washers) can
damage certain parts of your ATV.

High pressure water (or air) can damage certain parts of your ATV.
After cleaning, inspect for damage, wear, and leaks (fuel, oil, coolant
and brake fluid).

170 Servicing Your Honda

１１／０５／０９ １３：２３：２９ ３１ＨＰ４６５０ ０１８０

Appearance Care
Washing Your ATV with a Mild Detergent
Refer to Saf ety Precautions on page 89 .
1. Rinse your ATV thoroughly with cool water to remove loose dirt.
2. Fill a bucket with cool water. Mix in a mild, neutral detergent, such as
dish washing liquid or a product made especially for washing
motorcycles or automobiles.
3. Wash your ATV with a sponge or soft towel. As you wash, check for
heavy grime. If necessary, use a mild cleaner/degreaser to remove the
grime.
4. After washing, rinse your ATV thoroughly with plenty of clean water
to remove any residue. Detergent residue can corrode alloy parts.
5. Dry your ATV with a chamois or a soft towel. Leaving water on the
surface to air dry can cause dulling and water spots. As you dry,
inspect for chips and scratches.
6. Start the engine and let it idle for several minutes. The engine heat
will help dry moist areas.
7. As a precaution, ride your ATV at a slow speed and apply the brakes
several times. This will help dry the brakes and restore normal
braking performance.

Servicing Your Honda

171

１１／０５／０９ １３：２３：４０ ３１ＨＰ４６５０ ０１８１

Appearance Care
Spray Cleaning Your ATV
Refer to Saf ety Precautions on page 89 .
Avoid using spray cleaner products on the tires or suspension
components.
Suggestions for using spray cleaner(s) follow:

ATV condition
Dust and fingerprint
smudges.
Light road grimes.

Heavy grime. Oil leaks.
Brake dust.

Dull, corroded chrome
or aluminum.

172 Servicing Your Honda

Recommended Cleaning
Apply a spray cleaner/polish and
wipe paint, chrome, glass, and
clear plastic.
Spray any difficult-to-reach or very
dirty areas with a spray cleaner/
degreaser.
Rinse and dry.
Apply a spray cleaner/polish and
wipe with a non-abrasive cloth.
Use a spray cleaner/degreaser. If
necessary, rub with a sponge.
Rinse and dry.
Apply a spray cleaner/polish and
wipe with a non-abrasive cloth.
Apply a high quality chrome/
aluminum polish and wipe with a
non-abrasive cloth.

１１／０５／０９ １３：２３：４８ ３１ＨＰ４６５０ ０１８２

Appearance Care
Finishing Touches
Refer to Saf ety Precautions on page 89 .
After washing your ATV, consider using a commercially available spray
cleaner/polish or quality liquid or paste wax to finish the job. Use only a
non-abrasive polish or wax made specifically for motorcycles or
automobiles. Apply the polish or wax according to the instructions on
the container.
If a surface on your ATV is chipped or scratched, your dealer has touchup paint to match your ATV’s color. Be sure to use your ATV’s color
code (page 209 ) when you buy touch-up paint.
If the frame has a chip that exposes the metal, first apply primer (to
prevent corrosion) and then apply the touch-up paint. Several thin layers
of touch-up paint are better than one thick coat.

Exhaust Pipe and Muffler Maintenance
The exhaust pipe and muffler are stainless steel but may become stained
by mud or dust.
To remove mud or dust, use a wet sponge and a liquid kitchen abrasive,
then rinse well with clean water. Dry with chamois or a soft towel.
If necessary, remove heat stains by using a commercially available fine
texture compound. Then rinse by the same manner as removing mud or
dust.

Servicing Your Honda

173

１１／０５／０９ １３：２３：５０ ３１ＨＰ４６５０ ０１８３

174 Servicing Your Honda

１１／０５／０９ １３：２３：５７ ３１ＨＰ４６５０ ０１８４

Tips
Here’s helpful advice on how to prepare for an off-road adventure, how
to transport and store your Honda, and how to be an environmentally
responsible ATV owner.
Preparing for a Ride ...........................................................................
What to Take to the Riding Area ...................................................
What to Take on the Trail ..............................................................
Transporting Your Honda ..................................................................
Storing Your Honda ...........................................................................
Preparation for Storage ..................................................................
Removal from Storage ...................................................................
You & the Environment .....................................................................

Tips

176
176
177
178
180
181
183
184

175

１１／０５／０９ １３：２４：０７ ３１ＨＰ４６５０ ０１８５

Preparing for a Ride
A safe and enjoyable ride begins with good planning and preparation.
Always ride with at least one other person in case you have trouble, and
let someone know where you’re going and when you expect to return.
Before riding in an unfamiliar area, find out in advance if you need
special permits, get maps so you can study the terrain, and talk to other
riders who know the area. The Forest Service and the Bureau of Land
Management, riding clubs, and off-road magazines are good sources of
information.

What to Take to the Riding Area
Along with your ATV and riding gear, you should take along some tools
and supplies in case you have a problem. For some of the difficulties
you might encounter, see Taking Care of the Unexpected, which begins
on page 185 .
We recommend that you always take water, food, a first aid kit, and
your owner’s manual. Other items you should consider loading on your
truck or trailer include:
a tool kit
tire repair supplies and tools, and tires
extra parts, control levers, cables, and spark plugs
wire, duct tape, and rope
extra gasoline
For safety, all refueling should be done at a gas station on the way to the
riding area or at your base camp.

176 Tips

１１／０５／０９ １３：２４：１１ ３１ＨＰ４６５０ ０１８６

Preparing for a Ride
What to Take on the Trail
What you take with you during a ride depends on the kind of terrain,
how long you expect to ride, how far you might go from your base
camp or help, and how experienced you or your companions are in
making repairs.
If you decide to take some tools, spare parts, or other supplies on the
trail, be sure you can carry them safely and know how to use them. Also,
be sure to follow the loading guidelines and weight limit (page 48 ).

Tips

177

１１／０５／０９ １３：２４：１７ ３１ＨＰ４６５０ ０１８７

Transporting Your Honda
Do not tow your ATV behind a car or other vehicle.
When you transport your ATV, we recommend that you carry the
vehicle in its normal operating position (on all four wheels). Do not
incline the vehicle upright on its rear end. This can damage the vehicle,
and leaking gasoline could be a hazard.
Follow these procedures:
1. Set the parking brake and place the transmission in gear.
2. Turn the fuel valve OFF.

178 Tips

１１／０５／０９ １３：２４：２４ ３１ＨＰ４６５０ ０１８８

Transporting Your Honda
3. Secure the vehicle with tie-down straps in the areas shown.
Suitable tie-down straps are available from your dealer.
Ordinary rope is not recommended because it can stretch under
load.
Using tie-down straps in any other areas can damage your ATV.
4. Rock the vehicle back and forth to make sure the tie-down straps are
tight and the vehicle is secure.
(1)

(2)

(3)
(1) front cargo rack
(2) rear cargo rack

(3) trailer hitch

Tips

179

１１／０５／０９ １３：２４：２９ ３１ＨＰ４６５０ ０１８９

Storing Your Honda
If you won’t be riding for an extended period, such as during the winter,
thoroughly inspect your ATV and correct any problem before storing it.
That way, needed repairs won’t be forgotten and it will be easier to get
your ATV running again.
For more information about storage, refer to the Honda Winter Storage
Guide, available from your dealer.
We suggest you perform the following procedures to keep your ATV in
top condition. These storage procedures will reduce the deterioration
that can occur during storage.

180 Tips

１１／０５／０９ １３：２４：３９ ３１ＨＰ４６５０ ０１９０

Storing Your Honda
Preparation for Storage
Refer to Saf ety Precautions on page 89 .
1. Change the engine oil and filter (page 110 ).
2. Make sure the cooling system is filled with a 50/50% antifreeze
solution (page 119 ).
3. Fill the fuel tank. Make sure the fuel fill cap is properly installed.
4. Check that the fuel valve is OFF.
5. To prevent rusting in the cylinder, perform the following:
Remove the spark plug cap from the spark plug.
Remove the spark plug.
Do not connect the spark plug to the spark plug cap.
Pour a tablespoon (15−20 cc) of clean engine oil into the
cylinder and cover the spark plug hole with a piece of cloth.
With the engine stop switch in the RUN ( ) position, press the
start button several times to crank the engine and distribute the oil.
Reinstall the spark plug and spark plug cap.

(cont’d)
Tips

181

１１／０５／０９ １３：２４：４６ ３１ＨＰ４６５０ ０１９１

Storing Your Honda
6. Remove the battery and charge it fully. Store it in an area protected
from freezing temperatures and direct sunlight. Slow charge the
battery (page 169 ) once a month.

7. Wash and dry your ATV. Wax all painted surfaces.
8. Inflate the tires to their recommended pressures (page 156 ).
9. Store your ATV in an unheated area, free of dampness, away from
sunlight, with a minimum of daily temperature variation.
10. Place your ATV on blocks to lift all tires off the floor.
11. Cover your ATV with a porous material. Avoid using plastic or
similar non-breathing, coated materials that restrict air flow and allow
heat and moisture to accumulate.

182 Tips

１１／０５／０９ １３：２４：５４ ３１ＨＰ４６５０ ０１９２

Storing Your Honda
Removal from Storage
Refer to Saf ety Precautions on page 89 .
1. Uncover and clean your ATV.
2. If your ATV has been stored for more than four months − change
the engine oil (page 110 ).
3. If your ATV has been stored for more than two months − ask your
dealer to drain and replace the fuel.
4. Charge the battery (page 169 ) as required. Install the battery.
5. Perform a pre-ride inspection (page 43 ), then test-ride your ATV at
low speeds.

Tips

183

１１／０５／０９ １３：２５：００ ３１ＨＰ４６５０ ０１９３

You & the Environment
Owning and riding an ATV can be enjoyable, but you must do your part
to protect nature. When you show respect for the land, wildlife, and
other people, you also help preserve the sport of off-road riding.
Following are tips on how you can be an environmentally responsible
ATV owner.
Tread Lightly. Stay on existing roads and trails, avoid surfaces that
are easily damaged, and ride only in areas approved for off-road
vehicles.
Keep the Noise Down. Loud vehicles can be offensive. Ride as
quietly as possible, don’t remove your spark arrester, and don’t
modify the muffler or any other part of your air intake and exhaust
systems. Such modifications not only increase noise, they also reduce
engine performance and may be illegal.
Choose Sensible Cleaners. Use a biodegradable detergent when you
wash your ATV. Avoid aerosol spray cleaners that contain
chlorofluorocarbons (CFCs) which damage the atmosphere’s
protective ozone layer. Don’t throw cleaning solvents away; see the
following guidelines for proper disposal.
Recycle Wastes. It’s illegal and thoughtless to put used engine oil in
the trash, down a drain, or on the ground. Used oil, gasoline, and
cleaning solvents contain poisons that can hurt refuse workers and
contaminate our drinking water, lakes, rivers, and oceans. Before
changing your oil, make sure you have the proper containers. Put oil
and other toxic wastes in separate sealed containers and take them to a
recycling center. Call your local or state office of public works or
environmental services to find a recycling center in your area, and to
get instructions on how to dispose of non-recyclable wastes.

184 Tips

１１／０５／０９ １３：２５：０８ ３１ＨＰ４６５０ ０１９４

Taking Care of the Unexpected
With all the challenges you can encounter off-road, there’s a chance that
sometime something may go wrong. This section gives practical advice
to help you deal with a wide range of problems. Take time to read this
section before you ride. Also review the tips in Preparing f or a Ride
(page 176 ).
General Guidelines .............................................................................
If Your Engine Quits or Won’t Start ..................................................
If You Have a Flat Tire ......................................................................
If the High Coolant Temperature Indicator Lights.............................
If a Fuse Blows ..................................................................................
If You Crash.......................................................................................
If You Lose Your Key .......................................................................
If the Battery Is Low (or Dead) ..........................................................
If a Component Fails ..........................................................................

Taking Care of the Unexpected

186
188
191
195
197
202
203
204
205

185

１１／０５／０９ １３：２５：１５ ３１ＨＰ４６５０ ０１９５

Taking Care of the Unexpected
General Guidelines
Keeping your ATV well-maintained is the best way to reduce the
possibility of having a problem while riding. However, problems can
arise even with well-maintained machines.
Remember to take along your owner’s manual, the tool kit that came
with your ATV, and any other items (such as tire repair supplies and
additional tools) that might help you solve a problem on your own.
If something goes wrong during a ride, the first thing to do is stop as
soon as you safely can. Do not continue riding if you have a flat tire, or
you hear an unusual noise, or your ATV just doesn’t feel right. If you
continue riding, you could cause more damage and endanger your own
safety.
After stopping, take time to assess the situation. Carefully inspect your
ATV to identify the problem, then consider your options before you
decide what to do.
If a problem is relatively minor and you have the tools, supplies, and
skills to make a permanent repair, you may be able to fix it on the trail
and continue riding. Or, you may be able to make a temporary repair
that allows you to slowly ride back to your base where you can make a
permanent repair or get help.
When a problem is more serious−or you don’t have the tools, supplies,
experience, or time to deal with it−you need to choose the safest way to
get yourself and your ATV back to base. For example, if you are close
enough, you (or you and another person) might be able to push it back.

186 Taking Care of the Unexpected

１１／０５／０９ １３：２５：２１ ３１ＨＰ４６５０ ０１９６

Taking Care of the Unexpected
Should you ever have a problem while riding, please follow these
guidelines:
Always put personal safety first.
Take time to assess the situation and your options before deciding
what to do.
If the problem is relatively minor and you have the tools, supplies,
and skills to make a temporary repair, be sure to have permanent
repairs made as soon as possible.
Do not continue riding if you are hurt or your ATV is not in safe
riding condition.
Additional recommendations for specific problems follow.

Taking Care of the Unexpected

187

１１／０５／０９ １３：２５：２５ ３１ＨＰ４６５０ ０１９７

If Your Engine Quits or Won’t Start
Proper operation and maintenance can prevent starting and engine
performance problems. In many cases, the cause of the problem may be
a simple operational oversight.
If you have a problem starting the engine−or experience poor engine
performance−the following information may help you. If you can’t
correct the problem, see your dealer.
If your ATV won’t start, listen as you press the start button. If you don’t
hear the starter motor turning, refer to the Starter motor doesn’t operate
symptom. If you can hear the starter motor working normally, refer to
the Starter motor works, but the engine won’t start symptom.

188 Taking Care of the Unexpected

１１／０５／０９ １３：２５：４４ ３１ＨＰ４６５０ ０１９８

If Your Engine Quits or Won’t Start
SYMPTOM: Starter motor doesn’t operate.
POSSIBLE CAUSE
WHAT TO DO
ignition switch OFF
Turn the ignition switch ON.
engine stop switch
Slide the engine stop switch to RUN.
OFF
transmission not in
Shift into neutral.
neutral
blown fuse
Replace with a new fuse of the
same rating (page 197 ).
battery lead loose
Tighten the battery lead.
low (or dead) battery
Charge the battery (page 169 ).
If charging doesn’t help, see your
dealer.
faulty starter motor
If all possible causes are negative,
the starter motor may be faulty. See
your dealer.
SYMPTOM: Starter motor works, but the engine won’t
start.
POSSIBLE CAUSE
WHAT TO DO
out of fuel
Fill the fuel tank.
flooded engine
See F looded Engine (page 62 ).
loose or
Install the spark plug cap securely. If
unconnected spark
the engine still won’t start, see your
plug cap
dealer.
loose battery cables
Tighten the battery terminal bolts.
Charge the battery (page 169 ). If
weak battery
charging doesn’t help, see your
dealer.

Taking Care of the Unexpected

189

１１／０５／０９ １３：２５：５８ ３１ＨＰ４６５０ ０１９９

If Your Engine Quits or Won’t Start
SYMPTOM: Engine starts, but runs poorly.
POSSIBLE CAUSE
WHAT TO DO
high coolant
Check the high coolant temperature
temperature
indicator. Refer to If the High
Coolant T emperature Indicator
Lights, page195 .
runs erratically,
See your dealer.
misfires
blubbers (rich fuel
See your dealer.
mixture)
sooty exhaust (rich
See your dealer.
fuel mixture)
detonates or pings
If applicable, switch to the
under load
recommended octane gasoline
(page 102 ) or change your brand of
gasoline. If the problem persists, see
your dealer.
afterfires (backfires)
See your dealer.
pre-ignition (runs on
See your dealer.
after ignition
switched OFF)
SYMPTOM: Engine starts, but runs poorly or dies when hot.
POSSIBLE CAUSE
WHAT TO DO
See your dealer.
poor or inadequate
fuel flow due to
(ensure clean fuel supply)
clogged fuel filter

190 Taking Care of the Unexpected

１１／０５／０９ １３：２６：０６ ３１ＨＰ４６５０ ０２００

If You Have a Flat Tire
How you handle a flat tire on the trail depends on how serious the tire
damage is, and what tools and supplies you have with you.
If you have a slow leak or a minor puncture, use the plug method to
make a temporary repair. (The plug method is applied from the outside
of the tire and is the same as that for conventional tubeless tires.)
A plug-type repair kit, available at most auto parts stores or service
stations, provides a plug, an installation tool, tire cement, and an
instruction sheet. Follow the instructions provided with the repair kit to
make a temporary repair.
As soon as possible, have the tire permanently repaired by your dealer.
Any tire that cannot be repaired should be replaced.
Whenever the ATV is to be operated far from service facilities or
available transportation, we recommend that you carry a tire pump and a
repair kit with the vehicle.
If the leak is more serious, or a temporary repair doesn’t hold, the tire
must be replaced. The tire will also need to be replaced if it is damaged
(page 160 ). Replacing a tire involves removing and re-installing the
wheel (page 193).
If you are unable to repair a flat tire on the trail, you will need to send
for help. We strongly recommend that you do not try to ride with a flat
tire. The ATV will be hard to handle, and if the tire comes off the rim, it
may lock up the wheel and cause you to crash.

Taking Care of the Unexpected

191

１１／０５／０９ １３：２６：０９ ３１ＨＰ４６５０ ０２０１

If You Have a Flat Tire
Riding your ATV with a temporary tire repair can
be risky.
If the temporary repair fails, you can crash and
be seriously injured or killed. If you must ride
with a temporary tire repair, ride slowly and
carefully until the tire is permanently repaired or
replaced.

192 Taking Care of the Unexpected

１１／０５／０９ １３：２６：１８ ３１ＨＰ４６５０ ０２０２

If You Have a Flat Tire
Emergency Wheel Removal/Installation
Refer to Saf ety Precautions on page 89 .
(1)

(2)
(1)
(1) wheel nuts

(2) wheel rim

Removal
1. Park your ATV on a firm, level surface.
2. Loosen − but do not remove − the wheel nuts ( 1 ).
3. Raise the front (or rear) wheels off the ground and place a support
block under the vehicle.
4. Remove the wheel nuts.
5. Remove the wheel.
Avoid getting grease, oil, or dirt on the front brake disc or pad
surfaces when removing and installing each wheel. Any
contamination can cause poor brake performance or rapid pad wear
after reassembly.

Taking Care of the Unexpected

193

１１／０５／０９ １３：２６：２４ ３１ＨＰ４６５０ ０２０３

If You Have a Flat Tire
Installation
1. Position the wheel.
2. Position the wheel nuts so that the tapered sides face the wheel
rim ( 2 ).
3. Hand-tighten the wheel nuts on the wheel, then lower the ATV to the
ground before tightening the nuts in a crisscross (rather than circular)
pattern to the specified torque:
47 lbf·ft (64 N·m , 6.5 kgf·m)
If a torque wrench was not used for installation, see your dealer as soon
as possible to verify proper assembly. Improper assembly may lead to
loss of braking capability.

194 Taking Care of the Unexpected

１１／０５／０９ １３：２６：３１ ３１ＨＰ４６５０ ０２０４

If the High Coolant Temperature
Indicator Lights
Normally, the high coolant temperature indicator will only light
momentarily when you turn the ignition ON ( ). Occasionally, it may
flicker at or near idling speed.
High coolant temperature may be caused by restriction of air flow to the
radiator (such as mud caked on the radiator), extended idling, an oil leak,
a coolant leak, a low oil level, a low coolant level, or extended operation
under adverse conditions.
If the indicator comes on while you’re riding, don’t ignore it. Pull safely
to a stop. Stop the engine as soon as it’s safe to do so, and let it cool.

Continuing to ride with high coolant temperature or an overheated
engine can cause serious engine damage.
A steaming engine indicates a coolant leak. Shut the engine off and
wait until the steaming stops. Look for a leak, but don’t touch the
engine or radiator system. Let everything cool off first.
Check for any restriction of air flow to the radiator.
If there’s no obvious problem, leave the engine on so the fan and
coolant circulating system can continue working. Monitor the high
coolant temperature indicator. The indicator may turn off after a brief
stop with no load on the engine.
Check the radiator fan.
If the fan is not working, turn the engine off. Open the fuse box
(page 198 ) and check the radiator fan fuse. If the fuse is blown,
replace it with the proper (same rating) spare fuse. Start the engine. If
the high coolant temperature indicator comes on and stays on, turn the
engine off.
If the radiator fan is working, visually check the coolant level in the
reserve tank, located under the rear fender. It isn’t necessary to touch
the radiator system.

Taking Care of the Unexpected

195

１１／０５／０９ １３：２６：３９ ３１ＨＰ４６５０ ０２０５

If the High Coolant Temperature
Indicator Lights
If the reserve tank is low or empty, don’t ride without adding coolant
(page 120 ). After adding coolant, turn the engine on and check the
high coolant temperature indicator.
If the indicator doesn’t turn off, do not ride. The engine needs repair.
Transport your ATV to your dealer (page 178 ).
If the temperature drops to normal, check the coolant level. If it has
gone down, add more coolant.
Check for an oil leak.
Check the oil level. If necessary, add the recommended oil (page 108 )
to the upper level mark. If you must leave your ATV to get oil, secure
it as much as possible.
Start the engine, and check that the high coolant temperature indicator
goes off.
If you are able to resume riding, continue to monitor the high coolant
temperature indicator frequently.
If there is an oil leak − do not ride the ATV until the leak is repaired by
your dealer (page 178 ).
If there’s a mild coolant leak, you can ride for awhile, carefully
watching the indicator. Be prepared to stop and add more coolant or
water. If the leak is bad, transport your ATV to your dealer (page 178 ).

196 Taking Care of the Unexpected

１１／０５／０９ １３：２６：４８ ３１ＨＰ４６５０ ０２０６

If a Fuse Blows
All of the electrical circuits on your ATV have fuses to protect them
from damage caused by excess current flow (short circuit or overload).
If something electrical on your ATV stops working, the first thing you
should check for is a blown fuse ( 1 ).
Check all the fuses before looking elsewhere for another possible cause
of the problem. Replace any blown fuses and check component
operation.

(1)

(1) blown fuse
The main fuse and the circuit fuses are located under the rear fender
cover.
TRX420FPM only:
The PS (Electric Power Steering) fuse is located under the rear fender
cover.
Recommended Fuses
main fuse
other fuses
PS (Electric Power
Steering) fuse
(TRX420FPM only)

30 A
15 A , 10 A × 3
40 A

Taking Care of the Unexpected

197

１１／０５／０９ １３：２６：５６ ３１ＨＰ４６５０ ０２０７

If a Fuse Blows
Main Fuse Access
1. To prevent an accidental short circuit, turn the ignition switch OFF
( ) before checking or replacing the fuses.
2. Remove the seat (page 100 ).
3. Remove the rear fender cover (page 121 ).
4. To access the main fuse ( 2 ), remove the fuse box cover ( 3 ).
UNDER REAR FENDER COVER

(3)

(2)

(2) main fuse
(3) fuse box cover

(4)

(4) spare main fuse

5. Pull the main fuse out.
If it is blown, install the spare main fuse ( 4 ).

198 Taking Care of the Unexpected

１１／０５／０９ １３：２７：０４ ３１ＨＰ４６５０ ０２０８

If a Fuse Blows
Circuit Fuse Access
(6)

(5)
(5) circuit fuses

(6) spare fuses

6. To check or replace a circuit fuse ( 5 ), pull the old fuse out of its
retaining clips.
If the fuse is blown, replace it with a spare fuse ( 6 ) of the same rating.
If you do not have a replacement fuse with the proper rating for the
circuit, install one with a lower rating.

Replacing a f use with one that has a higher rating greatly increases the
chance of damage to the electrical system.
7. Install the fuse box cover.
8. Install the rear fender cover.
9. Install the seat.

Taking Care of the Unexpected

199

１１／０５／０９ １３：２７：１３ ３１ＨＰ４６５０ ０２０９

If a Fuse Blows
PS (Electric Power Steering) Fuse Access (TRX420FPM only)
1. Turn the ignition switch OFF ( ) before checking the fuse.
2. Remove the seat (page 100 ).
3. Remove the rear fender cover (page 121 ).
4. To access the PS fuse ( 1 ), remove the PS fuse box cover ( 2 ).
If the PS fuse is blown, see your dealer for this service.
5. Install the PS fuse box cover.
6. Install the rear fender cover.
7. Install the seat.
UNDER REAR FENDER COVER
(2)
(1)

(1) PS fuse

200 Taking Care of the Unexpected

(2) PS fuse box cover

１１／０５／０９ １３：２７：１７ ３１ＨＰ４６５０ ０２１０

If a Fuse Blows
If you do not have a spare fuse and you cannot ride the ATV without
fixing the problem, take a fuse of the same rating or a lower rating from
one of the other circuits that you can do without temporarily.
If you replace a blown fuse with a spare fuse that has a lower rating,
replace the fuse with the correct rating as soon as you can. Also
remember to replace any spare fuses that were installed.
If the replacement fuse of the same rating burns out in a short time,
there is probably a serious electrical problem on your ATV. Leave the
blown fuse in that circuit and have your ATV checked by your dealer.

Taking Care of the Unexpected

201

１１／０５／０９ １３：２７：２３ ３１ＨＰ４６５０ ０２１１

If You Crash
Personal safety is your first priority after a crash. If you or anyone else
has been injured, take time to assess the severity of the injuries and
whether it is safe to continue riding. If you cannot ride safely, send
someone for help. Do not ride if you will risk further injury.
If you decide you are capable of riding safely, carefully inspect your
ATV for damage and determine if it is safe to ride. Check the tightness
of critical nuts and bolts securing such parts as the handlebar, control
levers, brakes, and wheels.
If there is minor damage, or you are unsure about possible damage but
decide to try riding the ATV back to your base, ride slowly and
cautiously.
Sometimes, crash damage is hidden or not immediately apparent. When
you get home, thoroughly check your ATV and correct any problems
you find. Also, be sure to have your dealer check the frame and
suspension after any serious crash.

202 Taking Care of the Unexpected

１１／０５／０９ １３：２７：２７ ３１ＨＰ４６５０ ０２１２

If You Lose Your Key
Be sure to record your key number ( 1 ) in the Quick Reference section
at the rear of the manual. You’ll need this number to have a duplicate
key made.
If you lose your key and aren’t carrying a duplicate, either get your
spare or have one made. If you don’t know your key number, call the
dealer where you purchased your Honda ATV. They may have it listed
in their records. If they don’t, transport your ATV to them or the nearest
dealer. The dealer will probably have to remove the ignition switch
assembly to find the key number so they can make a key for you.

(1)

(1) key number

Taking Care of the Unexpected

203

１１／０５／０９ １３：２７：３２ ３１ＨＰ４６５０ ０２１３

If the Battery Is Low (or Dead)
Jump starting is not recommended, especially if you use an automobile
battery. The greater amperage of an automobile battery when the car
engine is running can damage your ATV’s electrical system.
Bump starting is also not recommended.
If you can’t charge the battery or it appears unable to hold a charge,
contact your dealer.

204 Taking Care of the Unexpected

１１／０５／０９ １３：２７：３６ ３１ＨＰ４６５０ ０２１４

If a Component Fails
The brake levers or pedal, control cables, and other components can be
damaged as you ride in dense brush or over rocky terrain. Making a
trailside repair depends on how serious the damage is and what tools and
supplies you have with you.
If any component of the brake system is damaged, you may be able to
ride carefully back to your base using the other brake components for
slowing or stopping.
If you damage a throttle cable or other critical component, your ATV
may be unsafe to ride. Carefully assess the damage and make any
repairs that you can. But if there is any doubt, it’s best to be
conservative and safe.

Taking Care of the Unexpected

205

１１／０５／０９ １３：２７：３９ ３１ＨＰ４６５０ ０２１５

206 Taking Care of the Unexpected

１１／０５／０９ １３：２７：４５ ３１ＨＰ４６５０ ０２１６

Technical Information
This section contains dimensions, capacities, and other technical data,
plus information on government requirements and how to break-in your
ATV.
Vehicle Identification .........................................................................
Specifications .....................................................................................
Break-in Guidelines ...........................................................................
Emission Control Systems..................................................................
Oxygenated Fuels ...............................................................................

Technical Information

208
210
215
216
220

207

１１／０５／０９ １３：２７：５１ ３１ＨＰ４６５０ ０２１７

Vehicle Identification
Serial Numbers
The VIN, engine serial number, and key number may be required when
ordering replacement parts. You may record these numbers in the Quick
Reference section at the rear of this manual.
The VIN ( 1 ) is stamped on the front of the frame.
FRONT
(1)

(1) VIN
The engine number ( 2 ) is stamped on the upper side of the rear
crankcase.
LEFT SIDE

(2)

(2) engine number

208 Technical Information

１１／０５／０９ １３：２７：５６ ３１ＨＰ４６５０ ０２１８

Vehicle Identification
Color Label & Code
The color label ( 1 ) is attached to the frame under the seat. Remove the
seat (page 100 ) to check the label.
The color code is helpful when ordering replacement parts. You may
record the color and code in the Quick Reference section at the rear of
this manual.
UNDER SEAT
(1)

(1) color label

Technical Information

209

１１／０５／０９ １３：２８：１１ ３１ＨＰ４６５０ ０２１９

Specifications
Dimensions
overall length
overall width
overall height

wheelbase

ground clearance
Fuel & Lubricants
fuel
recommendation
fuel tank capacity
fuel tank reserve
engine oil capacity

engine oil

210 Technical Information

80.9 in (2,055 mm)
46.1 in (1,172 mm)
45.2 in (1,148 mm) ……TRX420TM
45.1 in (1,146 mm) ……TRX420FM
TRX420FPM
49.4 in (1,256 mm) ……TRX420TM
49.2 in (1,249 mm) ……TRX420FM
TRX420FPM
6.5 in (165 mm)

unleaded gasoline, pump octane
number of 86 or higher
3.51 US gal (13.3 )
including reserve
0.69 US gal (2.6 )
after disassembly:
3.3 US qt (3.1 )
after draining:
2.9 US qt (2.7 )
after draining & oil filter change:
3.0 US qt (2.8 )
API Service Classification SG or
higher except oils labeled as energy
conserving on the circular API
service label, SAE 10W-30, JASO T
903 standard MA,
Pro Honda GN4 4-stroke oil or an
equivalent motorcycle oil

１１／０５／０９ １３：２８：２７ ３１ＨＰ４６５０ ０２２０

Specifications
Fuel & Lubricants (cont’d)
Pro Honda HP Coolant or an
cooling system
equivalent high quality ethylene
recommendation
glycol antifreeze containing
corrosion protection inhibitors
specifically recommended for use
in aluminum engines
1.6 US qt (1.5 )
cooling system
capacity
Capacities
passenger capacity
maximum weight
capacity
Engine Specifications
displacement
bore & stroke
compression ratio
spark plug
(standard)
spark plug gap
valve clearance
(cold)
idle speed

operator only
485 lb (220 kg)
rider, all cargo and accessories

25.6 cu-in (420 cm )
3.41 × 2.81 in (86.5 × 71.5 mm)
9.9 : 1
BKR5E-11 (NGK) or
K16PR-U11 (DENSO)
0.039−0.043 in (1.00−1.10 mm)
intake:
0.006 in (0.15 mm)
exhaust: 0.009 in (0.23 mm)
1,400 ± 100 rpm
(NO ADJUSTMENT)

Technical Information

211

１１／０５／０９ １３：２８：４８ ３１ＨＰ４６５０ ０２２１

Specifications
Power Transmission
primary reduction
secondary reduction
final reduction
transmission ratio

final drive

front (Except TRX420TM)
rear
1st
2nd
3rd
4th
5th
reverse

2.103
1.818
3.231
3.154
3.857
2.235
1.571
1.178
0.848
4.831
shaft

Chassis & Suspension
caster
6.34° …TRX420TM
3.0° …TRX420FM
TRX420FPM
trail
0.99 in (25.1 mm) …TRX420TM
0.35 in (9.0 mm) …TRX420FM
TRX420FPM
AT24 × 8-12 ★★ MAXXIS M977
tire size, front
tire size, rear
AT24 × 10-11 ★★ MAXXIS M978
front:
tire pressure,
front & rear (cold)
3.6 psi (25.0 kPa) …TRX420TM
TRX420FM
4.4 psi (30.0 kPa) …TRX420FPM
rear:
3.6 psi (25.0 kPa)

212 Technical Information

１１／０５／０９ １３：２９：０５ ３１ＨＰ４６５０ ０２２２

Specifications
Electrical
battery
generator
Lights
headlight
brake/tail light
neutral indicator

reverse indicator

high coolant
temperature indicator
PGM-FI indicator

4WD indicator
(Except TRX420TM)
PS (Electric Power
Steering) indicator
(TRX420FPM only)

YTX14−BS
12 V−12 Ah (10HR)
0.359 kW/5,000 rpm

12 V 30/30 W × 2
LED
12 V 1.7 W ................ TRX420TM
TRX420FM
LED
.............. TRX420FPM
12 V 1.7 W ................ TRX420TM
TRX420FM
LED
.............. TRX420FPM
12 V 1.7 W ................ TRX420TM
TRX420FM
.............. TRX420FPM
LED
12 V 1.7 W ................ TRX420TM
TRX420FM
LED
.............. TRX420FPM
12 V 1.7 W ................. TRX420FM
.............. TRX420FPM
LED
LED

Technical Information

213

１１／０５／０９ １３：２９：２１ ３１ＨＰ４６５０ ０２２３

Specifications
Fuses
main
other
PS (Electric Power
Steering)
(TRX420FPM only)
Torque Specification
engine oil drain bolt
engine oil filter cover
bolts
rear final gear case
oil drain bolt
rear final gear case
oil fill cap
rear final gear case
oil level check bolt
skid plate bolts
differential oil drain
bolt
(Except TRX420TM)
differential oil fill cap
(Except TRX420TM)
rear brake drain bolt
wheel nuts

214 Technical Information

30 A
15 A , 10 A × 3
40 A

18 lbf·ft (25 N·m , 2.5 kgf·m)
7 lbf·ft (10 N·m , 1.0 kgf·m)
9 lbf·ft (12 N·m , 1.2 kgf·m)
9 lbf·ft (12 N·m , 1.2 kgf·m)
9 lbf·ft (12 N·m , 1.2 kgf·m)
24 lbf·ft (32 N·m , 3.3 kgf·m)
9 lbf·ft (12 N·m , 1.2 kgf·m)

9 lbf·ft (12 N·m , 1.2 kgf·m)
9 lbf·ft (12 N·m , 1.2 kgf·m)
47 lbf·ft (64 N·m , 6.5 kgf·m)

１１／０５／０９ １３：２９：２５ ３１ＨＰ４６５０ ０２２４

Break-in Guidelines
Help assure your ATV’s future reliability and performance by paying
extra attention to how you ride during the first operating day or 15 miles
(25 km).
During this period, avoid full-throttle starts, rapid acceleration, and
constant rpm operation.

Technical Information

215

１１／０５／０９ １３：２９：３０ ３１ＨＰ４６５０ ０２２５

Emission Control Systems
Exhaust Emission Requirements
The U.S. Environmental Protection Agency (EPA) and the California
Air Resources Board (CARB) require that your ATV comply with
applicable exhaust emissions standards during its useful life, when
operated and maintained according to the instructions provided.
The Vehicle Emission Control Information Label ( 1 ) is attached on the
left side of the frame.

LEFT FRONT

(1)

(1) vehicle emission control information label

216 Technical Information

１１／０５／０９ １３：２９：３６ ３１ＨＰ４６５０ ０２２６

Emission Control Systems
Source of Exhaust Emissions
The combustion process produces carbon monoxide (CO), oxides of
nitrogen (NOx) and hydrocarbons (HC). Control of hydrocarbons and
oxides of nitrogen is very important because, under certain conditions,
they react to form photochemical smog when subjected to sunlight.
Carbon monoxide does not react in the same way, but it is toxic.
Honda Motor Co., Ltd. utilizes various systems to reduce carbon
monoxide, oxides of nitrogen and hydrocarbons.
Exhaust Emission Control System
The exhaust emission control system includes a PGM-FI system.
No adjustment to this system should be made although periodic
inspection of the components is recommended.
The exhaust emission control system is separate from the crankcase
emission control system.
Crankcase Emission Control System
The engine is equipped with a closed crankcase system to prevent
discharging crankcase emissions into the atmosphere. Blow-by gas is
returned to the combustion chamber through the air cleaner.

Technical Information

217

１１／０５／０９ １３：２９：４２ ３１ＨＰ４６５０ ０２２７

Emission Control Systems
Problems That May Affect ATV Exhaust Emissions
If you are aware of any of the following symptoms, have the vehicle
inspected and repaired by your ATV dealer.
Symptoms:
1. Hard starting or stalling after starting
2. Rough idle
3. Misfiring or backfiring during acceleration
4. After-burning (backfiring)
5. Poor performance (driveability) and poor fuel economy
Federal regulations prohibit removing or disabling a device or element
of design that may affect your engine’s emission performance unless
your ATV will be used exclusively in competition. If you modify your
engine for use in sanctioned competition events, you must deface or
destroy the emission control information label.

218 Technical Information

１１／０５／０９ １３：２９：４９ ３１ＨＰ４６５０ ０２２８

Emission Control Systems
Noise Emission Control System
TAMPERING WITH THE NOISE CONTROL SYSTEM IS
PROHIBITED:
State laws prohibit, the following acts or the causing thereof: ( 1 ) The
removal or rendering inoperative by any person, other than for purposes
of maintenance, repair or replacement, of any device or element of
design incorporated into any new vehicle for the purpose of noise
control prior to its sale or delivery to the ultimate purchaser or while it is
in use; or ( 2 ) the use of the vehicle after such device or element of
design has been removed or rendered inoperative by any person.
AMONG THOSE ACTS PRESUMED TO CONSTITUTE
TAMPERING ARE THE FOLLOWING ACTS:
1. Removal of, or puncturing the muffler, baffles, header pipes or any
other component which conducts exhaust gases.
2. Removal of, or puncturing of any part of the intake system.
3. Lack of proper maintenance.
4. Replacing any moving parts of the vehicle, or parts of the exhaust or
intake system, with parts other than those specified by the
manufacturer.
Fuel Permeation Emission Control System
This vehicle complies with the Fuel Permeation Emission Control
regulations of the U.S. Environmental Protection Agency (EPA) and the
California Air Resources Board (CARB).
The fuel tank, fuel hoses, and fuel vapor charge hoses used on this
vehicle incorporate fuel permeation control technologies.
Tampering with the fuel tank, fuel hoses, or fuel vapor charge hoses to
reduce or defeat the effectiveness of the fuel permeation technologies is
prohibited by federal regulations.

Technical Information

219

１１／０５／０９ １３：２９：５４ ３１ＨＰ４６５０ ０２２９

Oxygenated Fuels
Some conventional gasolines are being blended with alcohol or an ether
compound. These gasolines are collectively referred to as oxygenated
fuels. To meet clean air standards, some areas of the United States use
oxygenated fuels to help reduce emissions.
If you use an oxygenated fuel, be sure it is unleaded and meets the
minimum octane rating requirement.
Before using an oxygenated fuel, try to confirm the fuel’s contents.
Some states/provinces require this information to be posted on the pump.
The following are the EPA-approved percentages of oxygenates:
ETHANOL (ethyl or grain alcohol) 10% by volume
You may use gasoline containing up to 10% ethanol by volume.
Gasoline containing ethanol may be marketed under the name
‘‘Gasohol’’.
MTBE (Methyl Tertiary Butyl Ether) 15% by Volume
You may use gasoline containing up to 15% MTBE by volume.
METHANOL (methyl or wood alcohol) 5% by Volume
You may use gasoline containing methanol containing up to 5%
methanol by volume as long as it also contains cosolvents and corrosion
inhibitors to protect the fuel system. Gasoline containing more than 5%
methanol by volume may cause starting and/or performance problems. It
may also damage metal, rubber, and plastic parts of your fuel system.

220 Technical Information

１１／０５／０９ １３：２９：５９ ３１ＨＰ４６５０ ０２３０

Oxygenated Fuels
If you notice any undesirable operating symptoms, try another service
station or switch to another brand of gasoline.
Fuel system damage or performance problems resulting from the use of
an oxygenated fuel containing more than the percentages of oxygenates
mentioned above are not covered under warranty.
Oxygenated fuels can damage paint and plastic. Be careful not to spill
fuel when filling the fuel tank. Wipe up any spills immediately.

Oxygenated f uels can damage paint and plastic. Damage caused by
spilled f uel is not covered by warranty.

Technical Information

221

１１／０５／０９ １３：３０：０２ ３１ＨＰ４６５０ ０２３１

222 Technical Information

１１／０５／１８ １８：０５：４７ ３１ＨＰ４６５０ ０２３２

Consumer Information
This section contains information on your warranty and how to get an
official Honda service manual.
Authorized Manuals ...........................................................................
Warranty Coverage ............................................................................
Warranty Service................................................................................
Contacting Honda ..............................................................................
Your Honda Dealer ............................................................................
The Honda Rider’s Club ....................................................................

Consumer Information

224
225
226
227
228
229

223

１１／０５／０９ １３：３０：１４ ３１ＨＰ４６５０ ０２３３

Authorized Manuals
The Service Manual used by your authorized dealer is available from
your Honda dealer or Helm, Inc.
Also available but not necessary to service your model is the Honda
Common Service Manual which explains theory of operation and
basic service information for various systems on Honda motorcycles,
scooters, ATVs, MUVs and PWCs.
These Honda manuals are written for the professional technician, but
most mechanically capable owners should find them easy to use if
they have the proper tools and observe proper safety standards.
Special Honda tools are necessary for some procedures.
Publication Item No.

61HP404
61CM002
31HP4650

Description

2012 TRX420TE/TM/FE/FM/FPE/FPM
Service Manual
Common Service Manual
2012 TRX420TM/FM/FPM Owner’s Manual

Order On-Line: www.helminc.com
Order Toll Free: 1-888-CYCLE93 (1-888-292-5393)
(NOTE: For Credit Card Orders Only)

Monday − Friday 8:00 AM − 6:00 PM EST

224 Consumer Information

１１／０５／０９ １３：３０：２０ ３１ＨＰ４６５０ ０２３４

Warranty Coverage
Your new Honda is covered by these warranties:
TRX Limited Warranty
Emission Control System Warranty
There are responsibilities, restrictions, and exclusions which apply to
these warranties. Please read the Warranties Booklet given to you by
your Honda dealer at the time of purchase. Be sure to keep your Honda
owner’s card with your Warranties Booklet.
It is important to realize that your warranty applies to defects in material
or workmanship of your Honda. Your warranty coverage does not apply
to normal wear or deterioration associated with using the ATV.
Your warranty coverage will not be voided if you choose to perform
your own maintenance. However, you should have the proper tools and
service information, and be mechanically qualified. Failures that occur
due directly to improper maintenance are not covered.
Almost all of your warranty coverage can be extended through the
Honda Protection Plan. For more information, see your dealer.

Consumer Information

225

１１／０５／０９ １３：３０：２５ ３１ＨＰ４６５０ ０２３５

Warranty Service
Please remember that recommended maintenance interval servicing is
not included in your warranty coverage. Additionally, your warranty
does not apply to the normal wear of items (such as brakes, tires, etc.).
If you believe you have a problem with your ATV, call the service
department of your dealer. Make an appointment for an inspection and
diagnosis. Remember, as the owner of the ATV, you will be asked to
authorize that inspection. Your dealer will give you the results of the
inspection. If the problem is covered under warranty, your dealer will
perform the warranty repairs for you.
If you have questions about warranty coverage or the nature of the
repair, it is best to talk to the Service Manager of your dealer.
Sometimes, in spite of the best intentions of all concerned, a
misunderstanding may occur. If you aren’t satisfied with your dealer’s
handling of the situation, we suggest you discuss your problem with the
appropriate member of the dealership’s management team. If the
problem has already been reviewed with the Service Manager, Parts
Manager, Sales Manager, etc., contact the Owner of the dealership or
their designated representative.

226 Consumer Information

１１／０５／０９ １３：３０：３２ ３１ＨＰ４６５０ ０２３６

Contacting Honda
Your owner’s manual was written to cover most of the questions you
might ask about your Honda. Any questions not answered in the owner’s
manual can be answered by your dealer. If your dealer doesn’t have the
answer right away, they will get it for you.
If you have a difference of opinion with your dealer, please remember
that each dealership is independently owned and operated. That’s why
it’s important to work to resolve any differences at the dealership level.
If you wish to comment on your experiences with your Honda or with
your dealer, please send your comments to the following address:
Motorcycle Division, American Honda Motor Co., Inc., P.O. Box 2200,
Torrance, CA 90509-2200, mailstop: 100-4C-7B, telephone: (866) 7841870.
Please include the following information in your letter:
name, address, and telephone number
product model, year, and VIN
date of purchase
dealer name and address
We will likely ask your dealer to respond, or possibly acknowledge
your comments directly.

Consumer Information

227

１１／０５／１８ １８：０５：５２ ３１ＨＰ４６５０ ０２３７

Your Honda Dealer
Once you purchase your new Honda, get familiar with the organization
of your Honda dealer so you can utilize the full range of services
available.
The service department is there to perform regular maintenance and
unexpected repairs. It has the latest available service information from
Honda. The service department will also handle warranty inspections
and repairs.
The parts department offers Honda Genuine Parts, Pro Honda products,
and Honda Genuine Accessories. The same quality that went into your
Honda can be found in Honda Genuine replacement parts. You’ll also
find comparable quality in the accessories and products available from
the parts department.
The sales department offers the Honda Protection Plan to extend almost
all of your warranty coverage.
Your Honda dealer can inform you about competition and other riding
events in your area. You’ll also find that your dealer is a source of
information about the Honda Rider’s Club of America.
We’re sure you’ll be as pleased with the service your Honda dealer
continues to provide after the sale as you are with the quality and
dependability of your Honda.

228 Consumer Information

１１／０５／０９ １３：３０：４２ ３１ＨＰ４６５０ ０２３８

The Honda Rider’s Club
The Honda Rider’s Club of America (HRCA) sponsors local riding
chapters at Authorized Honda Dealerships across the country. You can
log on to the HRCA Clubhouse website for more information at
www.hrca.honda.com.

Consumer Information

229

１１／０５／０９ １３：３０：４５ ３１ＨＰ４６５０ ０２３９

Index
A
accessories ............................................................................................. 50
age recommendation ............................................................................. 41
air cleaner,
dust cover ........................................................................................ 129
filter ................................................................................................. 125
housing drain tube ........................................................................... 130
air pressure,
gauge ................................................................................................. 99
tire ................................................................................................... 155
American Honda, contacting ............................................................... 227
apparel, protective ................................................................................. 38
appearance care ................................................................................... 170
authorized manuals.............................................................................. 224

230 Index

１１／０５／０９ １３：３０：４９ ３１ＨＰ４６５０ ０２４０

Index
B
bank angle sensor ignition cut-off system............................................. 62
battery.................................................................................................. 165
brake light switch adjustment .............................................................. 152
brakes,
cables............................................................................................... 151
draining water from......................................................................... 153
fluid ................................................................................................. 143
front brake lever ................................................................................ 31
pad wear .......................................................................................... 146
parking .............................................................................................. 32
rear brake lever.................................................................................. 31
rear brake lever freeplay ................................................................. 149
rear brake pedal ................................................................................. 31
rear brake pedal freeplay ................................................................. 147
shoe wear......................................................................................... 151
braking .................................................................................................. 69
break-in guidelines .............................................................................. 215
button, hourmeter/odometer/tripmeter select ................ 13, 17, 20, 21, 22

Index

231

１１／０５／０９ １３：３０：５３ ３１ＨＰ４６５０ ０２４１

Index
C
capacity, fuel ....................................................................................... 103
care, appearance .................................................................................. 170
cargo,
loading and operational guidelines .................................................... 49
weight limit ....................................................................................... 48
cleaning, appearance care.................................................................... 170
climbing hills ......................................................................................... 74
clip....................................................................................................... 101
clutch system ....................................................................................... 133
color label............................................................................................ 209
compartment,
owner’s manual ................................................................................. 99
tool kit ............................................................................................... 98
component fails ................................................................................... 205
consumer information ......................................................................... 223
controls & features ................................................................................ 24
crash, if you......................................................................................... 202
crossing or turning on hills or slopes..................................................... 79
customer service .................................................................................. 227

232 Index

１１／０５／０９ １３：３０：５７ ３１ＨＰ４６５０ ０２４２

Index
D
differential oil (Except TRX420TM) .................................................. 117
dimmer switch, headlight ...................................................................... 28
dipstick ................................................................................................ 109
display check ......................................................................................... 15
display, multi-function .......................................................................... 18
drivetrain boots.................................................................................... 163

E
electric power steering (PS) .................................................................. 35
emission control systems ..................................................................... 216
engine,
flooded .............................................................................................. 62
guard ............................................................................................... 161
number ............................................................................................ 208
oil .................................................................................................... 105
pinging ............................................................................................ 102
starting ............................................................................................... 60
stop switch......................................................................................... 27
stopping ............................................................................................. 64
won’t start ....................................................................................... 188
environment ........................................................................................ 184
exhaust system,
cleaning ............................................................................................. 44
purging ............................................................................................ 139

Index

233

１１／０５／０９ １３：３１：０２ ３１ＨＰ４６５０ ０２４３

Index
F
final gear case oil ................................................................................ 114
flag pole bracket.................................................................................... 33
flat tire ................................................................................................. 191
flooded engine....................................................................................... 62
front boot guards (Except TRX420TM) ............................................. 162
front driveshaft boots (Except TRX420TM) ...................................... 164
front driveshaft guards (Except TRX420TM) .................................... 162
fuel,
fill cap ............................................................................................ 103
gauge ................................................................................................ 23
oxygenated ...................................................................................... 220
recommendation .............................................................................. 102
refueling .......................................................................................... 103
reserve fuel supply .......................................................................... 103
tank capacity ................................................................................... 103
valve .................................................................................................. 24
fuses .................................................................................................... 197

G
gap, spark plug ............................................................................ 136, 211
gasohol ................................................................................................ 220
gasoline ............................................................................................... 102
gear case oil ......................................................................................... 114
gear shifting .......................................................................................... 65
guards .................................................................................................. 161

234 Index

１１／０５／０９ １３：３１：０７ ３１ＨＰ４６５０ ０２４４

Index
H
headlight dimmer switch ....................................................................... 28
headlight switch .................................................................................... 28
hills,
crossing or turning on slopes............................................................. 79
riding down hills ............................................................................... 78
riding up hills .................................................................................... 74
stopping on hills ................................................................................ 76
Honda,
contacting ........................................................................................ 227
dealer ............................................................................................... 228
Rider’s Club .................................................................................... 229
hourmeter .................................................................................. 17, 18, 22
hourmeter/odometer/tripmeter select button ................. 13, 17, 20, 21, 22
Honda service manual ......................................................................... 224

I
identification, vehicle .......................................................................... 208
ignition switch ....................................................................................... 25
indicators,
gear position indicator ........................................................... 17, 18, 19
high coolant temperature indicator ...................................... 13, 16, 195
neutral indicator .......................................................................... 13, 16
oil change indicator ............................................................... 17, 18, 20
PGM-FI indicator ........................................................................ 13, 16
PS indicator (TRX420FPM only) ............................................... 16, 35
reverse indicator .......................................................................... 13, 16
4WD indicator (Except TRX420TM) ................................... 13, 16, 26
inspection, pre-ride ................................................................................ 43

Index

235

１１／０５／０９ １３：３１：１１ ３１ＨＰ４６５０ ０２４５

Index
K
key,
lost ................................................................................................... 203
number ............................................................................................ 203
kit, tool .................................................................................................. 98

L
labels, safety ............................................................................................ 5
lamp check ............................................................................................ 14
lever, 2WD/4WD select (Except TRX420TM)..................................... 26
limit, weight .......................................................................................... 48
load limits .............................................................................................. 48
loading guidelines ................................................................................. 49
lubrication,
differential oil (Except TRX420TM) .............................................. 117
engine oil ......................................................................................... 105
gear case oil ..................................................................................... 114

236 Index

１１／０５／０９ １３：３１：１５ ３１ＨＰ４６５０ ０２４６

Index
M
maintenance,
component locations.......................................................................... 95
importance ......................................................................................... 87
precautions ........................................................................................ 89
record ................................................................................................ 94
safety ................................................................................................. 88
schedule............................................................................................. 90
manual, service.................................................................................... 224
maximum weight limit .......................................................................... 48
modifications......................................................................................... 51
multi-function display ........................................................................... 18

Index

237

１１／０５／０９ １３：３１：１９ ３１ＨＰ４６５０ ０２４７

Index
N
neutral indicator .............................................................................. 13, 16
noise emission control system ............................................................. 219
numbers, serial .....................................................................................208

O
obstacles, riding over ............................................................................ 81
odometer.................................................................................... 17, 18, 21
oil,
differential (Except TRX420TM) ................................................... 117
engine .............................................................................................. 105
gear case .......................................................................................... 114
operation component locations.............................................................. 10
owner’s manual storage......................................................................... 99
oxygenated fuels ................................................................................. 220

238 Index

１１／０５／０９ １３：３１：２３ ３１ＨＰ４６５０ ０２４８

Index
P
parking .................................................................................................. 83
passenger no carrying............................................................................ 41
pavement, no riding on.......................................................................... 55
pinging, engine .................................................................................... 102
plug, spark ........................................................................................... 135
pre-ride inspection ................................................................................. 43
problems, unexpected .......................................................................... 185
propeller shaft boots & yoke joint boot............................................... 163
protective apparel .................................................................................. 38
PS (Electric Power Steering) (TRX420FPM only) ............................... 35

Index

239

１１／０５／０９ １３：３１：２７ ３１ＨＰ４６５０ ０２４９

Index
R
rear final gear case oil ......................................................................... 114
removal, seat ....................................................................................... 100
reverse,
assist cable ....................................................................................... 134
assist lever ....................................................................................... 134
gear, shifting into .............................................................................. 67
indicator ...................................................................................... 13, 16
riding in ............................................................................................. 67
selector knob ..................................................................................... 30
rider training .......................................................................................... 40
Rider’s Club, Honda............................................................................ 229
riding,
basic operations ................................................................................. 53
clothing.............................................................................................. 38
precautions ........................................................................................ 55
preparing for ................................................................................... 176
over obstacles .................................................................................... 81
safety ................................................................................................... 2
safety precautions.............................................................................. 55
through water .................................................................................... 82

240 Index

１１／０５／０９ １３：３１：３１ ３１ＨＰ４６５０ ０２５０

Index
S
safety,
important precautions ........................................................................ 89
labels ................................................................................................... 5
riding precautions .............................................................................. 55
schedule, maintenance........................................................................... 90
seat removal ........................................................................................ 100
select lever , 2WD/4WD (Except TRX420TM).................................... 26
serial numbers ..................................................................................... 208
service,
customer .......................................................................................... 227
manuals ........................................................................................... 224
warranty .......................................................................................... 226
shifting gears ......................................................................................... 65
skid plate ............................................................................................. 161
skidding or sliding ................................................................................. 73
spark arrester ....................................................................................... 139
spark knock ......................................................................................... 102
spark plug ............................................................................................ 135
specifications....................................................................................... 210

(cont’d)
Index

241

１１／０５／０９ １３：３１：３５ ３１ＨＰ４６５０ ０２５１

Index
speedometer .................................................................................... 17, 18
stalling on a hill ..................................................................................... 76
start button............................................................................................. 27
starting,
engine ................................................................................................ 60
troubleshooting................................................................................ 188
stop switch, engine ................................................................................ 27
stopping engine ..................................................................................... 64
storage,
ATV ................................................................................................ 180
owner’s manual ................................................................................. 99
suspension,
adjustment (Except TRX420TM).................................................... 140
spring pre-load (Except TRX420TM) ............................................. 141
switch,
engine stop ........................................................................................ 27
headlight ............................................................................................ 28
headlight dimmer .............................................................................. 28
ignition .............................................................................................. 25

242 Index

１１／０５／０９ １３：３１：３９ ３１ＨＰ４６５０ ０２５２

Index
T
throttle,
cable ........................................................................................ 131, 132
lever................................................................................... 29, 131, 132
tires,
air pressure ...................................................................................... 155
flat ................................................................................................... 191
replacing .......................................................................................... 160
repairing .......................................................................................... 159
tread conditions ....................................................................... 157, 158
tool kit ................................................................................................... 98
trailer hitch ............................................................................................ 34
trailer towing,
operational guidelines ....................................................................... 49
weight limits ...................................................................................... 48
training, rider ......................................................................................... 40
transporting your ATV ........................................................................ 178
tripmeter .................................................................................... 17, 18, 21
trouble, unexpected ............................................................................. 185
troubleshooting, starting ...................................................................... 188
turning,
on hills or slopes................................................................................ 79
on level ground...................................................................................71

Index

243

１１／０５／０９ １３：３１：４４ ３１ＨＰ４６５０ ０２５３

Index
V
valve, fuel.............................................................................................. 24
valve clearance .................................................................................... 138
vehicle identification no. (VIN) .......................................................... 208

W
warning labels ......................................................................................... 5
warranty,
coverage .......................................................................................... 225
extended .......................................................................................... 225
service ............................................................................................. 226
washing your ATV .............................................................................. 171
water,
draining from brakes ....................................................................... 153
riding through.................................................................................... 82
weight limit ........................................................................................... 48
wheel removal ..................................................................................... 193

244 Index

１１／０５／０９ １３：３１：４６ ３１ＨＰ４６５０ ０２５４

Memo

245

１１／０５／０９ １３：３１：４８ ３１ＨＰ４６５０ ０２５５

246 Memo

１１／０５／０９ １３：３１：５１ ３１ＨＰ４６５０ ０２５６

Memo

247

１１／０５／０９ １３：３１：５３ ３１ＨＰ４６５０ ０２５７

248 Memo

１１／０５／０９ １３：３１：５５ ３１ＨＰ４６５０ ０２５８

Memo

249

１１／０５／０９ １３：３１：５８ ３１ＨＰ４６５０ ０２５９

250 Memo

１１／０５／０９ １３：３２：００ ３１ＨＰ４６５０ ０２６０

Memo

251

１１／０５／０９ １３：３２：０７ ３１ＨＰ４６５０ ０２６１

Quick Reference
The following is a brief, but important collection of information you
need to know about your Honda. You’ll also find space to record
important notes.

How To Avoid Costly Repairs
The engine of your Honda can be the most expensive component to
repair. Proper maintenance, especially the use of the recommended
fluids and filters, prevents premature wear and damage.
Frequent causes of costly repairs are:
Engine oil –– insufficient quantity, improper oil.
Air cleaner –– dirty, leaking because of improper installation (poor
seal).
Record important information on the following page:

Quick Reference

１１／０５／０９ １３：３２：１０ ３１ＨＰ４６５０ ０２６２

Quick Reference
Engine No.
VIN
Ignition Key No.
Color Label
Owner’s Name
Address
City/State
Phone
Dealer’s Name
Address
City/State
Phone
Service Mgr.

Quick Reference

１１／０５／０９ １３：３２：１９ ３１ＨＰ４６５０ ０２６３

Quick Reference
Scheduled
Maintenance
Pre-ride Inspection

Fuel/Capacity

Engine Oil

Maximum Weight
Capacity

Quick Reference

Initial: 100 miles (150 km)
Regular: every 600 miles (1,000 km)
Check the following items each time
before you ride (page 43 ): engine oil,
radiator coolant, fuel, tires, drivetrain
boots, guards, nuts & bolts, underbody &
exhaust system, air cleaner housing drain
tube, leaks, loose parts, cables, lights,
throttle, brakes, reverse assist lever,
switches, steering.
unleaded gasoline, pump octane number
86 or higher
3.51 US gal (13.3 )
reserve:
0.69 US gal (2.6 )
API Service Classification SG or higher
except oils labeled as energy conserving
on the circular API service label,
SAE 10W-30, JASO T 903 standard MA,
Pro Honda GN4 4-stroke oil or equivalent
485 lb (220 kg)
rider, all cargo and accessories

１１／０５／０９ １３：３２：２９ ３１ＨＰ４６５０ ０２６４

Quick Reference
Tires

Tire Pressure (cold)

Spark Plugs

Coolant

Fuses

Front: AT24 × 8-12 ★★
MAXXIS M977
Rear: AT24 × 10-11 ★★
MAXXIS M978
Front: 3.6 psi (25.0 kPa) …TRX420TM
TRX420FM
4.4 psi (30.0 kPa) …TRX420FPM
Rear: 3.6 psi (25.0 kPa)
standard:
BKR5E-11 (NGK) or
K16PR-U11 (DENSO)
ethylene glycol antifreeze (silicate-free)
for aluminum engines in 50/50 solution
with Pro Honda HP Coolant or an
equivalent distilled water
main: 30 A
other: 15 A , 10 A × 3
PS (Electric Power Steering)
(TRX420FPM only): 40 A

Quick Reference

１１／０５／０９ １３：３２：４４ ３１ＨＰ４６５０ ０２６５

Quick Reference
These symbols are used in Controls & Features section:
SYMBOL
COMPONENT
ON − ignition switch
OFF − ignition switch
2WD/4WD select lever
4WD indicator − lights when the
4WD drive mode engages
START button
RUN − engine stop switch
OFF − engine stop switch
ON − headlight switch
OFF − headlight switch
HI − headlight dimmer switch
LO − headlight dimmer switch
reverse selector knob
lock lever − parking brake

Quick Reference

SEE PAGE
25
25
26
26
27
27
27
28
28
28
28
30
32

Source Exif Data:

File Type                       : PDF
File Type Extension             : pdf
MIME Type                       : application/pdf
PDF Version                     : 1.3
Linearized                      : Yes
Create Date                     : 2011:05:16 09:47:31Z
Modify Date                     : 2012:08:27 15:05:23+10:00
XMP Toolkit                     : Adobe XMP Core 5.2-c001 63.139439, 2010/09/27-13:37:26
Metadata Date                   : 2012:08:27 15:05:23+10:00
Producer                        : Acrobat Distiller 4.05 for Macintosh
Document ID                     : uuid:5e3435e2-9ba3-42c7-b3e7-68ba9a7ea658
Instance ID                     : uuid:40a51b7c-02e2-4e71-9fe9-2fb60121c353
Format                          : application/pdf
Page Count                      : 264

EXIF Metadata provided by EXIF.tools

Honda 2012 Trx420Fmc Owners Manual

Navigation menu

Versions of this User Manual:

Views

Navigation