Honda H5013 Owners Manual
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2014-11-13
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y Thank you for purchasing a Honda tractor. This manual describes operation and maintenance of the Honda H5013 tractor, type A2. (Two Wheel Drive Model) and A4 (Four Wheel Drive Model). Information in this manual is based on the H5013 A4 model equipped a rear hydraulic lift unit which is available as an optional part. All information in this manual is based on the latest available at the time of printing. product with information Honda Motor Co., Ltd. reserves the right to make changes without notice and without incurring any obligation. at any time No part of this publication permission. may be reproduced This manual is considered must stay with the tractor a permanent if resold. without part of the utility READ THIS OWNER’S MANUAL CAREFULLY. these symbols and any instructions that follow: pq written tractor Pay special -Indicates serious injury or death instructions are not followed. and it attention WILL to result if ‘Indicates a strong possibility that serious injury or death could result if instructions are not followed. m - ‘Indicates a possibility that minor injury can result if instructions are not followed. 1 IMPORTANT NoT’CE 1 -Indicates that equipment or property damage result if instructions are not followed. NOTE: Gives helpful can information. Honda tractors are designed to give safe and dependable service if operated according to instructions. Operating this tractor requires special effort on your part to ensure your safety and the safety of others. m Using this product for a purpose or property damage. Read and understand operating this tractor. not intended may cause injury this Owner’s Manual before If a problem should arise, or if you have any questions consult an authorized Honda tractor dealer. HONDA MOTOR CO., LTD. 1990, ALL RIGHTS about your tractor, RESERVED 1 CONTENTS 1. 2. 3. 4. 5. 2 ...................................................... SAFETY INFORMATION .............................................................. SERIAL NUMBERS ............................................ COMPONENT IDENTIFICATION ....................................................................... CONTROLS INSTRUMENT PANEL .......................................................... ............................................................... 1. Engine switch ........................................................... 2. Headlight switch 3. Fuel gauge ................................................................... 4. Engine oil warning light ................................................... 5. Parking brake warning buzzer .......................................... ......................................................... DRIVE COMPONENTS 1 . Throttle lever ................................................................ 2. Choke knob .................................................................. 3. Brake pedal .................................................................. 4. Parking brake lock lever .................................................. 5. Clutch pedal ................................................................. 6. Main transmission lever/Anxiliary transmission lever ........... ................................................. 7. Front P.T.O. clutch lever 8. Rear P.T.O. lever ........................................................... 9. Rear P.T.O. shaft/shaft cover .......................................... 10. Two- and Four-Wheel Drive select lever (A4 Type only) ........ 1 1. Differential lock pedal (A4 Type only) ................................ ................................................... HYDRAULIC LIFT SYSTEM 1. Hydraulic cylinder selector lever (Rear hydraulic lift type only, ........................................................................ option) 2. Hydraulic lift lever ......................................................... 3. Descent speed adjust knob ............................................. ................................................... PRE-OPERATION CHECKS Engine oil level .............................................................. ...................................................... Air cleaner elements 5 10 12 13 13 13 14 14 15 15 16 16 17 17 18 18 19 19 20 20 21 21 22 23 24 25 26 27 28 6. Battery electrolyte level .................................................. Cooling shroud .............................................................. Air intake screen ........................................................... Fuel leakage ................................................................. Hydraulic lift system oil leakage ....................................... Front P.T.O. belt ........................................................... Brake pedal free play ...................................................... Brake wear indicator ...................................................... Clutch pedal free play ..................................................... Tires/Wheels ................................................................ Hydraulic lift system fluid ............................................... ............................................................ Seat adjustment Steering ....................................................................... Fuel level ..................................................................... .............................................. Gasoline Recommendation ............................... GASOLINES CONTAINING ALCOHOL Parking brake ................................................................ Headlight ..................................................................... Safety interlock system .................................................. Hydraulic lift system ....................................................... OPERATION ...................................................................... 1. Starting the engine ........................................................ 2. Starting/driving ............................................................. 3. How to use the differential lock (A4 Type only) ................... 4. Two and Four-Wheel Drive .............................................. 5. Turning ....................................................................... ......................................... 6. ATTACHMENT LIMITATIONS 7. Driving on a slope .......................................................... 8. Stopping the engine ....................................................... 9. Recommended working speed ......................................... 10. High Altitude Operation .................................................. 29 30 30 31 31 32 32 33 33 34 35 36 36 37 E 40 40 41 44 45 45 47 50 52 53 54 61 63 66 67 3 7. TRANSPORTING . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ........................................... 8. INSTALLING AN ATTACHMENT ... ........... .. ......... 1. Rear 3-point hitch link installation (option) .......................... 2. Rear 3-point hitch attachment installation . ..... .... .... ...... ..... ....... ....... ....... .......... .......... 9. MAINTENANCE 1. Tool kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ... ..... ...... ....... ...... ........ .......... ...... 2. Maintenance Schedule .......................................................... 3. Engine oil change 4. Air cleaner service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ......................................................... 5. Spark plug service 6. Battery service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ............................................. 7. Fuel sediment cup cleaning .... ..... ..... ...... ..... ........ ...... ..... . 8. Transmission oil inspection 9. All fastener tightness/Lubrication points . . . . . . . . . . . . . . . . . . ..a....... 10. Spark arrester maintenance (optional part) . . . . . . . . . . . . . . . . . . . . . . . . . 11. Wheel removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12. Fuse replacement 68 70 70 72 74 75 76 77 78 79 81 84 85 86 88 89 . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90 .. ..... ..... ..... ..... ....... ...... ...... .... 13. Headlight bulb replacement . ... .... ..... ..... ..... ..... ..... ...... ........ .... .... 10. LONG TERM STORAGE . .... .... .... ...... ..... .... ...... ...... ...... ...... .... Preparation for storage .. .... .... .... ..... ..... ..... ..... ...... ........ .... ..... Removal from storage 91 92 92 94 ............................................................. 95 11. WIRING DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96 12. TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101 13. SPECIFICATIONS 14. WARRANTY SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103 1. SAFETY Read all safety instructions before INFORMATION operating. /&==a / . 5 TRACTOR SAFETY m Operation of the tractor and its attachments requires special efforts on your part to ensure your safety and the safety of others. Know these requirements before you operate the Tractor or its attachments: SAFE OPERATING l l Severe personal injury or equipment damage may result if the preoperation inspection (Page 26) is not performed before operating the tractor or its attachments. To avoid severe personal injury or equipment damage, observe the following precautions: l All parts, epecially guards and shields, should be in good condition, and securely fastened in place. l Do not remove any guards, warning labels, shields or safety devices; they are installed for your safety. l The rollover protective structure (ROPS) will only help protect you from injury, if: - you are also wearing the seat belt. - the ROPS is securely attached and has not been modified or strucl l l l l . l ; 6 RULES turally damaged. Always wear sturdy shoes and avoid wearing bulky or loose clothing while operating the tractor or its attachments. Never operate the tractor or its attachments when tired or while under the influence of drugs or alcohol. In case of emergency, know how to stop the engine and thoroughly understand the operation of ALL controls. Never permit anyone to operate the tractor or its attachments without proper instructions. Children should not be permitted to operate the tractor or any of its attachments. KEEP CHILDREN AND PETS AT A SAFE DISTANCE DURING OPERATION This is an operator only vehicle, do not allow passengers to ride on the tractor or on any of its attachments. The exhaust contains poisonous carbon monoxide gas that can cause loss of consciousness and may lead to death, if the tractor is operated in an enclosed space. BEFORE STARTING l l The use of heavy equipment and/or pulling excessive loads may adversely affect vehicle stability and control. To avoid loss of control that can result in severe personal injury: - Only use recommended hitch attachment points. - Limit loads to as suggested on page 54. - Be extra careful when turning or backing up. - Use counterweight(s) as suggested on page 58. Before installing or using any attachment, carefully read all instructions and precautions. OPERATION l l l l l Be sure to fasten the seat belt whenever driving the tractor with the Rollover Protective Structure (ROPS) attached. Use of either device (seat belt or ROPS) without the other will increase the chance of injury in a rollover. Adjust the seat belt so that it is snug. Be sure that the main Transmission lever is in “Neutral” and the front and rear P.T.O. levers are in the “OFF” position before starting the engine. Operate the tractor at low speed until you become familiar with all of its operating characteristics and controls. Do not operate the tractor or its attachments without ensuring the area in front and behind is clear of people and pets. Sudden stops of the tractor while driving at high speed or sudden startup with the steering wheels turned fully in one direction, could cause the tractor to overturn. This tractor utilizes Four Wheel Steering (4WS) for a tighter turning circle and greater mobility than tractors with conventional steering. However, the feel of 4WS is slightly different from other tractors. Practice driving in a wide, safe area. Never operate the tractor or its attachments when visibility is diminished by darkness or bad weather; your ability to see obstacles will become impaired. Watch out for rocks, roots, holes and other obstacles that may cause the Tractor to overturn. This tractor and its attachments are intended for use on relatively flat terrain. It is illegal to operate this tractor on public streets, roads, or highways. It is legal in some areas to operate a tractor without a U.S.D.A. qualified spark arrester. Check local laws and regulations before operating. An optional spark arrester for this product is available from your authorised Honda tractor dealer. 7 l l l l l l l When operating the tractor on a slope, always drive up and down the face of the grade. Turning or driving across the face of a slope may cause the tractor to overturn. To avoid loss of control or overturning, always reduce speed and exercise extreme caution when operating on sloping or uneven surfaces. Attempting to change gears while operating the tractor on a slope may adversely affect vehicle stability and control and severe personal injury could result. Do not back down, or rapidly accelerate up, a sloping surface. To avoid loss of control or overturning, do not turn or stop on sloping surfaces. When descending a slope, disengaging the clutch or shifting to neutral can cause a loss of control that may result in severe personal injury. Do not operate the tractor near the edge of a ditch or an embankment. Slipping off the edge could lead to severe personal injury and equipment damage. To avoid injury to yourself and others, before leaving the Tractor unattended, ALWAYS. - park on level ground. - disengage the power take-off. - lower the attachment(s). - Lock the parking brake. - stop the engine. - and remove the key. l If you find it necessary to park on a grade, be sure to lock the parking brake and securely block the wheels. l Be sure to follow the instructions below whenever applying the differential lock. - Be sure that the main transmission lever is set in 4th gear or lower, and reduce engine speed before applying the differential lock. - Do not apply while turning the tractor. Use the lock only when driving straight ahead. - Do not rest your foot on the lock pedal while the lock is not in use. - Never apply while driving on a paved surface. MAINTENANCE SAFETY Before performing maintenance/inspection, read the instructions thoroughly. Before cleaning, inspecting or servicing the tractor, be sure to - Move the P.T.O. lever to the “OFF” position and lower any attachments. - Stop the engine and remove the key. - Remove the spark plug cap. If you hit an object, stop the engine and inspect the Tractor and its attachments. Fix any damage before you resume operation. Operating the tractor with damaged, worn or broken parts may result in severe personal injury. oil and other combustible materials can Leaves, grass clippings, become a fire hazard. Be sure the body, engine and drive mechanism areas are kept clean. All nuts, bolts and fasteners must be tight. Do not change the engine governor settings or the engine may be damaged. STORAGE l l l SAFETY To avoid the possibility of fire, allow the engine and exhaust system to cool before storing the tractor in an enclosed space or near combustible materials. When storing the tractor, be sure to apply the parking brake and remove the engine key. Drain all gasoline from the carburetor and fuel tank, and disconnect the battery ground cable. 9 2. SERIAL NUMBERS Record the frame and engine serial numbers for your reference. Refer to the serial numbers when ordering parts, and when making technical or warranty inquires (see page 103). The frame serial number is stamped on the right side of the frame. The engine serial number is stamped under the starter motor (inside the engine compartment). Frame serial number: Engine serial number: ENGINE NUMBER 10 3. COMPONENT IDENTIFICATION ROLLOVER PROTECTIVE STRUCTURE (ROPS) THROTTLE LEVER STEERING WHEEL / SEAT BELT HYDRAULIC LIFT LEVER JLIC HYDRAULIC CYLINDER SELECTOR LEVER (Option) DESCENT SPEED ADJUST KNOB FRONT P.T.O. CLUTCH LEVER / TWO AND FOUR-WHEEL DRIVE SELECT LEVER (A4 type only) INSTRUMENT PANEL DIFFEREN AL LOCK PEDAL (A4 type only) PARKING BRAKE WARNING BRAKE PEDAL PARKING BRAKE LOCK LEVER \ MAIN 1‘RANSMISSION LEVER ENGINE PLUG REAR HYDRAULIC LEVER 11 HYDRAULIC SYSTEM FLUID FILLER CAP \ ENGINE HOOD SPARK PLUG CAP FUSE BOX MAIN FUSE 12 AIR CLEANER ENGINE OIL FILLER CAP 4. INSTRUMENT CONTROLS PANEL 4. ENGINE OIL WARNING LIGHT 3. FUEL GAUGE 2. HEADLIGHT ITION SWITCH) 1. Engine switch m Always remove the key from the engine switch whenever the tractor is unattended to prevent children or unauthorized persons from starting the engine. This tractor is equipped with an automotive type ignition switch, controls all the electrical circuits. Key positions: “START” to start the engine. “ON” to run the engine after starting. “OFF” to stop the engine (IGNITION OFF). which ENGINE SWITCH (IGNITION SWITCHI IMPORTANT NOTICE “ON” (key on “ON” tery will discharge. NOTE: The starter is in “N (Neutral)” position. 1 Do not leave the engine position) when the engine switch (ignition’ switch) is not running as the bat- motor will not work unless the main transmission lever the front and rear P.T.O. levers are in the “OFF” 13 2. Headlight switch The headlight [ IMPORTANT jects. switch ON and OFF. p oor visibility increases the risk of striking hidden obspeed when operating the tractor in low light conditions. NOTICE Reduce turns the headlights 1 HEADLIGHT SWITCH 3. Fuel gauge The fuel gauge indicates the amount of fuel in the tank. It operates when the engine switch (ignition switch) is in the ON position. NOTE: When the ignition switch indicate a faults fuel level. is in the OFF position, the fuel gauge will EMPTY When the fuel gauge needle enters the “E” amount of remaining fuel in the tank is about soon as possible. 14 range, it indicates that the 2.0 liters (0.5 gal). Refill as 4. Engine oil warning light If the oil level falls below normal operating level while the engine is running, the warning light will come on. As a test, the oil warning should also light when the engine switch is ON and it should go out after a few seconds. If the warning light comes on while the engine is running, stop the engine immediately, check the engine oil level and add enough of the recommended oil to bring the level to the upper mark on the dipstick (See page 27). If the oil warning light should come on, and the oil level is registering correctly on the oil dipstick, contact your authorized Honda tractor dealer before using the tractor. IMPORTANT cause NOTICE serious 1 Running engine damage. the engine ENGINE OIL WARNING 5. Parking brake warning with insufficient oil level can LIGHT buzzer There is a parking brake warning buzzer to remind you to release the parking brake lock before driving the tractor. The warning buzzer will sound continuously if the transmission is shifted into gear while the parking brake is locked. m Operating the tractor with the parking brake locked will result in severe damage to the brake lining, and could lead to a complete brake system failure. 1 IMPORTANT NOTICE ly into the warning ) Wh en washing buzzer holes. the tractor, PARKING BRAKE WARNING BUZZER do not spray water direct- 15 DRIVE COMPONENTS ROTTLE LEVER I STEERING WHEEL 2 5 CHOKE KNOB CLUTCH PEDAL 6 AUXILIARY LEVER 6 MAIN ‘TRANSMISSION LEVER 8 TRANSMIS REAR P.T. 7 FRONT P.T.O. I I-\,#-” 4 PARKING BRAKE LOCK LEVER 3 BRAKE PEDAL 10 TWO AND FOUR-WHEEL DRIVE SELECT LEVER 11 DIFFERENTIAL LOCK PEDAL (A4 type only) REAR P.T.O. SHAFT COVER 1. Throttle lever The throttle lever controls engine speed from SLOW speed); it will stay in any designated position. 16 (idle) to FAST (max 2. Choke Operate knob the choke knob to start the engine when the engine is cold. CHOKE KNOB 3. Brake pedal The brake pedal is used to slow the tractor. When you want to bring the tractor to a full stop, clutch pedal first, then the brake pedal. [ IMPORTANT l l NOTICE be sure to depress the 1 Depressing the brake pedal hard while the tractor is being driven may cause damage to the tractor drive components unless the clutch pedal is depressed first. Driving the tractor with the brake pedal partly depressed can damage the brake lining. BRAKE’ PEDAL 17 4. Parking brake lock lever The parking brake lock lever is used when the tractor is stopped. 1. Firmly depress and hold the brake pedal. 2. Push and hold the parking brake lock lover. 3. Release the brake pedal and then release the parking brake lock lever. 4. To release the parking brake, push the brake pedal once. m Operating the tractor with the parking brake locked will result in severe damage to the brake lining, and could lead to a complete brake system failure. PARKING BRAKE LOCK LEVER BRAKE’PEDAL 5. Clutch pedal Depress the clutch pedal and come to a complete stop when operating the main transmission lever; auxiliary transmission lever, Two and Four-Wheel drive select lever or the rear P.T.O. lever. DISENGAGED 18 ENGAGED 6. Main transmission lever/Auxiliary transmission lever Eight forward and four reverse speeds can be selected by shifting the main and auxiliary transmission levers. For each slotted position of the main transmission lever, one of two speeds can be selected by either moving the auxiliary lever up (higher position) or down (lower position). [LOW GEAR POSITION1 c--,7 MAIN TRANSMISSION LEVER [HIGH GEAR POSITION] r-----Y-\ IXll IARY .Al.-_..-._ .. . . ( IMPORTANT l l TRANSMISSION NOTICE ( LEVER Transmission damage can occur if the clutch pedal is not depress first, before moving the shift levers. Do not operate the transmission levers while the tractor is moving. , This can cause internal transmission damage. 7. Front P.T.O. clutch lever The lever is used to engage or disengage the front P.T.O. shaft. Lever in “ON” position-P.T.O. shaft rotates Lever in “OFF” position-P.T.O. shaft stops When engaging the front prevent premature wear. NOTE: P.T.O. P.T.O., always use a quick, An interlock switch prevents the engine clutch lever is in the OFF position. (Power Take Off) smooth from starting motion unless to the 19 8. Rear P.T.O. lever The lever is u,sed to engage or disengage the rear P.T.O. shaft. The rear P.T.O. shaft rotates when the rear P.T.O. lever is set in the “ON” position and the clutch pedal is released. Lever in “ON” position and clutch pedal is released-P.T.O. shaft rotates. Lever in “ON” position and clutch pedal is depressedTP.T.O. shaft disengaged. Lever in “OFF” position-P.T.O. shaft disengaged. 1 IMPORTANT NOTICE 1 8 e f ore operating the tractor damage. and depress the clutch the P.T.O. lever, completely stop pedal to avoid internal transmission NOTE: An interlock switch prevents the engine rear P.T.O. lever is in the “OFF” position. 9. Rear P.T.O. shaft/shaft from starting unless the cover The rear P.T.O. shaft is a coupling device which is used to transmit power from the engine to an attachment installed at the rear of the tractor. Install the cover over the shaft whenever the rear P.T.O. shaft is not used. m Operating the tractor without installing the cover over the shaft is very hazardous because clothing or other articles may be caught on the rotating shaft. 20 P.T.O. SHAFT COVER 10. Two and four Wheel Drive Select Lever (A4 Type only) Two and four wheel drive can be selected by operating this lever. To shift into four Wheel Drive, move the shift lever up to the four Wheel Drive position. For two Wheel Drive, move the shift lever down to the two Wheel Drive position. ( IMPORTANT NOTICE 1 B e f ore shifting to a complete stop and depress For operation 52. of the two-and the lever, be sure to bring the tractor the clutch pedal fully. four-wheel drive select lever, refer to page DRIVE SELECT LEVER 11, Differential lock pedal (A4 Type only) When greater straight-line traction is desired on loose or soft terrain, pushing and holding the pedal locks the differential, causing the rear wheels to rotate at the same speed. For normal operation, the pedal should be released (unlocked) so that the differential allows one rear wheel to rotate at a different speed than the other around curves. To release the lock remove your foot from the pedal. For operation of the differential lock, refer to Page 50. 21 HYDRAULIC LIFT SYSTEM The front attachment can be lifted and lowered lift lever, when the engine is running. by operating the hydraulic NOTE: On models equipped with a rear hydraulic lift unit, the front and rear attaachments can be lifted and lowered by operating the hydraulic cylinder selector lever and hydraulic lift lever, when the engine is running, regardless of whether the clutch is engaged or not. 2. HYDRAULIC / 1. HYDRAULIC CYLINDER SELECTOR LEVER (Rear hydraulic lift type only) 22 ADJUST LIFT LEVER KNOB 1. Hydraulic cylinder selector lever (Rear hydraulic The oil pressure from the oil pump can be changed rear hydraulic system by operating this lever. lift type only, option) to either the front or T HYDRAULIC CYLINDER CHANGE LEVER I IMPORTANT NoTlCE 1 Always move the lever fully into the Front or Rear! position. Leaving the lever halfway between these two positions may damage the hydraulic system or interfere with its normal operation. Observe the following when operating the hydraulic cylinder selector lever: - 1. To prevent lowering of attachn-ient, turn the descent speed adjust knob clockwise fully to SLOW. - 2. Place the lift lever in the DOWN position. - 3. Place the selector lever in the FRONT or REAR position. - 4. Turn the descent speed adjust knob out as necessary to obtain the desired speed. 23 2. Hydraulic lift lever The attachment can be raised and lowered by operating this lever. In the SLOW UP position, the attachment will lift slowly and in the FAST UP position, the attachment will lift quickly. In the SLOW DOWN position the attachment will lower slowly and in the FAST DOWN position the attachment will lower more quickly. In either DOWN setting, the attachment will be lowered even though the engine is stopped. The attachment will be stopped at its applied position when the lever is set in NEUTRAL. NEUTRAL I IMPORTANT FAST UP NoTlCE 1 Do not hold the lift lever in the FAST UP or SLOW UP position after the attachment is fully raised. Holding the lever in these positions can cause damage to the hydraulic system. 24 3. Descent speed adjust knob Descending speed can be pre-adjusted to compensate for the weight of the attachment. Adjust the knob so that an attachment will be lowered to the ground from its highest position within l-2 seconds with the lift lever in the FAST DOWN position. Thus, lighter attachments may require more FAST pre-adjustment and heavier attachments may require more SLOW pre-adjustment. However, too much or too little pre-adjustment will limit the operating speed range selectable by the lift lever. Before adjusting the descending speed, it is necessary to set the lift lever in NEUTRAL. Turning the knob clockwise toward SLOW will decrease the speed, and turning it counterclockwise toward FAST will increase the speed. The attachment will not be lowered when this knob is turned fully to SLOW. w l l l DESCENT SPEED ADJUST Before to your Always Lower justing KNOB performing any inspection or adjustment pay particular attention safety as well as the safety of others. park the tractor on level ground with the park brake set. the attachment and set the lift lever in NEUTRAL before addescent speed. 1 IMPORTANT NoTKE 1 Do not overtighten the descent speed adjust knob. When adjusting the descent speed, always make adjustment in increments of l/4 turn or less. Adjustment range from SLOW-FAST approximately 4 full turns. 25 5. PRE-OPERATUON CHECKS For safe and efficient operation, before using the tractor. Follow the procedures each use: below always and check perform the pre-operation all of the following checks items before 1. Park the tractor on a level surface. 2. Lock the parking brake, set the transmission lever in “N” (Neutral) and the front and rear P.T.O. levers in the “OFF” positions. 3. Disconnect the spark plug cap and remove the key to prevent accidental engine start-up. m If the engine is started accidentally while you are performing the pre-operation checks, moving parts may cause serious injury. OPENING/CLOSING l l THE HOOD To open, pull up at the grip area until the hood support rod stops at the fully open position. To close, pull up on the hood slightly and release the support rod, then slowly lower the hood. GRIP 26 Engine oil level 1 ~~~~~~~~~ NoTlCE 1 Running serious engine damage. the engine with low oil level will cause 1. 2. 3. 4. Place the tractor on a level surface. Open the hood, remove the oil filler cap and wipe the dipstick clean. Insert the dipstick into the oil filler neck, but do not screw it in. Check the oil level shown on the dipstick. If near or below the lower level mark, fill to the upper level mark with the recommended oil. 5. Install the oil filler cap securely. Use high-detergent, premium quality 4-stroke engine oil, certified to meet or exceed U.S. automobile manufacturer’s requirements for API Service Classification SG, SF/CC, CD. 1 IMPORTANT NoTKE 1 Using nondetergent shorten the engine’s service life. oil or 2-stroke engine SAE 10 W-30 is recommended for general, all-temperature viscosities shown in the following chart may be used when temperature in your area is within the indicated range. oil could use. Other the average OIL FILLER CAP 0 -20 20 -10 - - 40 0 60 IO SO 20 100 *F 30 40 'C UPPER LEVEL LOWER LEVEL 27 Air cleaner elements Check that the air cleaner elements are clean and in good condition. A dirty air cleaner will restrict air flow to the carburetor, reducing engine performance. A damaged air cleaner will allow dirt to enter the engine, causing rapid engine wear. 1. Open the hood, and remove the wing nuts to remove the air cleaner cover. Clean or replace the elements if 2. Inspect the air cleaner elements. necessary. If the air cleaner elements need cleaning, follow the procedure described on page 78. 3. Reinstall the air cleaner elements and air cleaner cover. I 1 IMPORTANT NOTICE Operating the engine without an air cleaner will cause rapid engine wear. Engine damage cause by a poorly maintained, damaged or missing air filter, is not covered by the distributor’s limited warranty. WING NUTS AIR CLEANER COVER ELEMENTS (foam/paper) 28 Battery electrolyte Open the hood, level and check the battery electrolyte level. The electrolyte level must be kept between the UPPER and LOWER level marks. If the electrolyte level is near the LOWER mark, remove the battery filler caps and carefully add distilled water to each cell until the liquid reaches the upper level line (see page 81). LOWER LEVEL m Batteries produce explosive gases. Flames or sparks can cause an explosion, causing serious injury or blindness. Keep flames and sparks away and provide adequate ventilation when charging. l CHEMICAL HAZARD: Battery electrolyte contains sulfuric acid. Contact with eyes or skin, even through clothing, may cause severe burns. Wear a faceshield and protective clothing. ANTIDOTE: If electrolyte gets into your eyes, flush thoroughly with warm water for at least 15 minutes and call a physician immediately. l POISON: Electrolyte is poison. ANTIDOTE - External: Flush thoroughly with water. - Internal: Drink large quantities of water or milk. Follow with milk of magnesia or vegetable oil, and call a physician immediately. . KEEP OUT OF REACH OF CHILDREN. 29 Cooling shroud Remove the spark plug cap and clean any dirt from the shroud. SHR?UD SPARK PLUG CAP Air intake Remove screen. any debris from the screen grid. BRAKE PEDAL SCdEEN GRID Fuel leakage Visually inspect the fuel line for cracks or fuel leakage. If there is any sign of cracks or fuel leakage, contact your authorized Honda tractor dealer to have it repaired. FUEL- LINE Hydraulic lift system oil leakage Open the hood, raise the seat, and visually oil leakage with the engine OFF. If there is any sign of cracks or oil leakage, tractor dealer to have it repaired. inspect the oil line for cracks or contact your authorized Honda m Escaping hydraulic fluid under pressure can penetrate the skin causing serious injury. Avoid checking the oil lines while the engine is running as it is very hazardous. OIL-LINE OIL LINE (Option) 31 Front P.T.O. belt Visually inspect the front P.T.O. belt for wear or damage. damaged, contact your authorized Honda tractor dealer serviced. FRONT d.T.0. If worn or to have it BELT Brake pedal free play Measure the brake pedal free play from fully released to the point you can feel the brake begin to take hold. Free play should be 15-35 mm (0.61.4 in). Consult your authorized Honda tractor dealer if free play is out of specification, or the brake does not operate properly. 32 BRAKE’ PEDAL \ Brake wear indicator Inspect brake lining condition every time the tractor is used. Firmly set the parking brake, and then check the position of the brake wear indicator. If the wear indicator line up with right axle tube flange, consult your authorized Honda tractor dealer for repair. IMPORTANT operated NOTICE 1 Under no circumstances should the if the brake lining is at or past the service limit. tractor be lNDICATOR RIGHT AXLE TUBE FLANGE BRAiE Clutch ROD pedal free play Measure the clutch pedal free play from fully released to the point you can feel resistance. Free play should be 2- 15 mm (0.08-0.6 in). If free play is out of specification, consult your authorized Honda tractor dealer. CLUTCH PEDAL 33 Tires/Wheels l l Check the tire pressure with a pressure gauge. Tire pressure: Front 1 .O kg/cm2 (14.2 psi) Rear 0.8 kg/cm* (11.4 psi) Check that the lug nuts on each wheel are securely Torque: 13 kg-m (94 ft-lb) 1 IMPORTANT tightened. NOTICE 1 E very day, check the lug nuts daily for security the first 20 hours of operation, and retighten if necessary. Thereafter, check and retighten them every 50 hours. l Check side wall and tread excessive wear. surface of each tire for cracks, PRESSURE GAUGE LUG’WRENCH 34 damage, for re- or Hydraulic lift system 1 IMPORTANT fluid NOTICE 1 B e f ore performing this inspection, lower the front and rear (option) lift arms fully and confirm they are at their lowest positions. If the tractor is not equipped with any attachment, lower the lift arms by pushing them down by hand with the hydraulic lift lever set in the FAST DOWN position. Remove the filler cap, wipe off the dipstick and reinsert it until the dipstick is fully seated. Remove it again, and if the level is near the lower level mark, add the specified fluid to the upper level. 1 IMPORTANT NOTICE ] ,, o not fill the tank beyond the upper level. If this level is exceeded, it will result in an excessive rise in the fluid temperature and overflow of the fluid, and subsequent damage to the hydraulic system. Do not leave the fluid under the lower level. Recommended fluid: HONDA Use of any fluid hydraulic system other than damage. power steering HONDA power fluid steering fluid, can result in UPPER LEVEL LOWER LEVEL TANK NOTE: service If the fluid level drops rapidly or repeatedly, by an authorized HONDA tractor dealer. the system requires 35 Seat adjustment Make sure the mounted. If necessary: seat and seat bolts are properly adjusted and securely 1. Loosen the four seat mounting bolts. 2. Move the seat to a position that allows you to reach all controls and comfortably. 3. Tighten the seat mounting bolts securely. ’ easily SEAT MOUNTING BOLT (4) Steering Check the steering free play with the wheels straight ahead. There should be less than 30 mm (1.2 in) of steering wheel rotation before the front wheels start to turn. Push the steering wheel up and down, and in and out; There should be no measurable movement. 36 Fuel level Turn the engine switch (ignition switch) ON and check the fuel gauge. Refill the tank if the fuel level is low. Remove the filler cap and add gasoline up to the lower edge of the filler neck. Fuel tank capacity: 8.5 P (2.2 US gal). Gasoline is extremely flammable, and gasoline vapor can explode. Use extreme care when handling gasoline. Keep gasoline out of reach of children. l Refuel in a well ventilated area with the engine stopped. Keep flames and sparks away, and do not smoke in the area. l Gasoline vapors or spilled gasoline may ignite. l Refuel carefully to avoid spilling gasoline. Avoid overfilling the fuel tank (there should be no gas in the filler neck). After refueling, tighten the gas cap securely. If any gasoline was spilled, make sure the area is dry before starting the engine. l After use, park the utility tractor on a level surface. Be sure the storage area is well ventilated, do not allow flames or sparks in the storage area. After refueling, be sure to tighten the fuel tank cap firmly. FUEL GAUGE 37 Gasoline Recommendation Pump octane rating: 86 or higher We recommend the use of unleaded gasoline because it produces fewer engine and spark plug deposits and extends the exhaust system life. If “spark knock” (metallic rapping noise) or persistent “pinging” occurs at a steady engine speed under normal load, change brands of gasoline. If spark knock or pinging persists, see an authorized Honda tractor dealer. 1 IMPORTANT pinging Running misuse, damaged NOTICE 1 R unning can cause engine the engine damage. with persistent spark knock or the engine with persistent spark knock or pinging is considered and the Distributor’s Limited Warranty does not cover parts by misuse. Occasionally you may hear light spark knock while operating under heavy loads. This is no cause for concern. It simply means your engine is operating efficiently. Never use stale or contaminated gasoline getting dirt or water in the fuel tank. 38 or an oil/gasoline mixture. Avoid GASOLINES CONTAINING ALCOHOL If you decide to use a gasoline containing alcohol (gasohol), be sure its octane rating is at least as high as that recommended by Honda (see Gasoline Recommendation on page 38). There are two types of one containing ethanol, and the other containing methanol. “gasohol”: m Using gasohol that contains more than 10% ethanol, or gasoline containing methanol (methyl or wood alcohol) that does not also contain cosolvents and corrosion inhibitors for methanol, can cause serious fuel system damage and poor engine performance. Never use gasoline containing more than cosolvents and corrosion inhibitors. 5% methanol, Honda cannot endorse the use of gasoline containing evidence of its suitability is as yet incomplete. even if it has methanol since NOTE: Fuel system damage or engine performance problems resulting from the use of gasoline that contains alcohol is not covered under the warranty. Before buying gasoline from an unfamiliar station, first determine if the gasoline contains alcohol; if it does, find out the type and percentage of alcohol used. NOTE: If you notice any undesirable operating symptoms while using a gasoline that contains alcohol, or one that you think contains alcohol, switch to a gasoline that you know does not contain alcohol. 39 Parking brake Make sure that the parking brake and buzzer system operate properly. Turn the engine switch (ignition switch) ON, move the main transmission lever to any gear position (other than NEUTRAL), push the brake pedal and apply the parking brake lock lever. The buzzer should sound until the parking brake is released or the shift lever is moved to NEUTRAL. LOCK LEVER PARKING BRAKE WARN BRAKE PEDAL Headlight Turn the headlight engine switch. switch ON and check HEADLIGHT 40 the SWITCH headlight by operating the Safety interlock m the tractor system Before inspecting, is clear of people, ensure that the area in front pets and obstacles. of and behind This tractor is equipped with a series of inhibitor switches which prevent the engine from being started unless the proper operating procedures are followed. Observe the following procedures to check the inhibitor switches. m Do not operate the tractor if there are any abnormalities in the system, or in the operation of the switches. An accident or severe personal injury could result. Consult your authorized Honda tractor dealer. To check the system, sit in the seat, and lock the parking brake. To prevent accidental engine start up, be sure to remove the spark plug cap from the spark plug when performing the inspection procedures 1 to 4. - 1. Oil level warning switch (1) Put the main transmission lever into NEUTRAL, and move the front and rear P.T.O. levers to OFF position. (2) Turn the engine switch (ignition switch) ON. After the engine switch (ignition switch) has been turned ON, check the oil level warning light to see that it goes on, for few seconds and then goes out. Return the engine switch (ignition switch) key to OFF. 41 - 2. Neutral switch (1) Move the front and rear P.T.O. levers to the OFF position. (2) Place the main transmission lever in “1” or “2.” (3) Depress the brake pedal enough to release the parking brake. (4) With the brake pedal and clutch pedal held down, turn the engine switch (ignition switch) key to START. The starter should not operate. (5) Put the main transmission lever into NEUTRAL. (6) Return the engine switch (ignition switch) key to OFF. - 3. Front P.T.O. switch (1) Move the main transmission lever to NEUTRAL, and the rear P.T.O. lever to OFF. (2) Move the front P.T.O. clutch lever to ON. (3) Turn the engine switch (ignition switch) key to START. Make sure that the starter does not operate. (4) Move the front P.T.O. clutch lever OFF. (5) Return the engine switch (ignition switch) key to OFF. - 4. Rear P.T.O. switch (1) Move the main transmission lever to NEUTRAL, and the front P.T.O. clutch lever to OFF. (2) p;; the rear P.T.O. lever 42 QFF OFF 1 OR2 . N &..A ON OFF NOTE: If difficulty is encountered in shifting the rear P.T.O. lever, operate the starter for 2 or 3 seconds by turning the engine switch (ignition switch) key to START. Do not depress the clutch pedal during this operation. (3) Turn the engine switch (ignition switch) key to START. The starter should not operate. (4) Move the rear P.T.O. lever OFF. (5) Return the engine switch (ignition switch) key to OFF. - N OFF ON 5. Seat switch NOTE: To make this inspection, it is necessary to start the engine. Attach the spark plug cap to the spark plug securely. To start, refer to the procedures described on Page 45. ON (1) Lock the parking brake and put the main transmission lever in NEUTRAL. (2) Move the front and rear P.T.O. levers OFF. (3) Start the engine. (4) Move the front P.T.O. lever to ON. (5) Rise up slightly off the seat. The engine should stop as soon as your weight leaves the seat. (6) Return the front P.T.O. lever to OFF and turn off the engine switch (ignition switch) key. 43 Hydraulic lift system NOTE: l To make this inspection, it is necessary to start the engine; refer to the procedures described on Page 45. l This inspection should be made with an attachment mounted on the tractor. l The check procedure is the same for the front or rear attachment lifts. Check either, by selecting the appropriate hydraulic cylinder selector lever position. (1) Start the engine. (2) Set the hydraulic cylinder selector lever in FRONT (3) Move the lift lever to FAST or SLOW UP position, hand from the lever. or REAR (option). then release your Check that the lift lever returns to NEUTRAL. (4) Check that the attachment is lowered when the lift lever is moved to the DOWN or SLOW DOWN position. (5) Check the descent speed and adjust descent speed if necessary, see page 25. 6. 1. Starting OPERATION the engine m Exhaust contains poisonous carbon monoxide gas that may cause loss of consciousness and lead to death. Never run the engine in ai enclosed area. Be sure to provide adequate ventilation. 1. Sit on the seat and check that the parking brake lock lever is set. 2. Make sure the main transmission lever is in NEUTRAL, both the front and rear (option) P.T.O. levers are OFF and the lift lever is in the center (Neutral) position. NEUTRAL OFF \ OFF NEUTRAL 3. Pull the choke knob all the way out and move the throttle middle (l/2) position. NOTE: When the engine use the choke. is warm or the air temperature lever to the is high, do not CHOKE KNOB THROTTLE LEVER 45 4. Turn the engine switch (ignition the key when the engine starts. switch) ENGINE SWITCH [ IMPORTANT key to “START” and release (IGNITION SWITCH1 KEY NOTICE 1 R unning the starter motor for more than 5 seconds can damage the motor. If the engine fails to start, release the engine switch (ignition switch) key, and wait at least 10 seconds before operating the starter motor again. 5. As the engine position. warms up, gradually push the choke knob to the OFF CHOKE KNOB 6. As the engine position. 46 stabilizes, gradually move the throttle lever to the SLOW 2. Starting/driving m understand - Before operating the Tractor the tractor safety instructions 1. Wearing or its attachments, (pages 6-9). read and the seat belt. m TONGUE PLATE Wear the seat belt whenever operating the tractor with the Rollover Protective Structure attached. Use of either device (seat belt or ROPS) without the other will increase the chance of injury in a rollover. Make sure that the seat belt is not twisted or kinked. Push the tongue plate into the buckle until it clicks. Sit erect and well back in the seat. Then adjust the belt to a snug fit by pulling out on the ends of the belt so the buckle is at the center of your body. To release the seat belt, pull up on the buckle latch and pull out the tongue plate. not twisted before fastening. The seat belt should be adjusted as snug as possible to provide proper protection. 47 2. Depress the clutch pedal and place the main and auxiliary levers in the desired gear range for operation. transmission NOTE: When the main transmission lever is engaged, a warning will sound to notify the driver if the parking brake is applied. MAIN TRANSMISSION AUXlLldRY buzzer LEVER TRANSMISSION LEVER CLUTCH PEDAL 3. Depress the brake pedal and release the parking PARKING LjRAKE LOCK LEVER BRAKE PEDAL 48 brake lock lever. 4. Raise the throttle lever slightly and slowly release the clutch pedal. m Always release the clutch pedal slowly when starting the tractor in motion. Sudden starts can damage the equipment or cause loss of vehicle control that may result in severe personal injury. Do not start out suddenly or with the steering wheel turned to one side. 1 IMPORTANTNOTICE1 D o not rest your foot on either the clutch pedal or differential lock pedal while the tractor is in motion. This can cause premature wear or damage of the clutch and differential look. 49 3. How to use the differential lock (A4 Type only) DIFFERiNTIAL LOCK PEDAL m When used .properly, . _ the differential lock is extremelv convenient. However, unskilled operation could cause the vehicle to overturn; it could also damage the drive train. Take care when using the differential lock. The differential surface causes lock is most useful in situations where a slippery one of the rear wheels to lose traction. or loose Operation 1. Shift the main transmission lever into 4th or lower gear range. 2. With the steering wheel held straight-ahead, depress and hold the differential lock pedal. As long as you continue to depress the pedal, the differential lock will be applied. 50 3. To release the differential lock, remove your foot from the lock pedal, bring the tractor to a full stop, shift the main transmission from FORWARD to REVERSE or vice versa, and drive a short distance. m The differential lock must be released tractor on hard surfaces or slopes, or while turning. may overturn, causing severe personel injury. before operating the Otherwise the tractor To avoid damage to transmission mechanism. l Do not apply the differential lock while the wheels are turning. l Do not rest your foot on the differential lock pedal unless you want to engage the differential lock. l Do not apply the brake and the differential lock at the same time. l Check that the differential lock has been released after you have finished using it. l Do not apply the differential lock while driving at high speed. l Do not apply the differential lock on a hard packed surface. 51 4. Two and Four Wheel Drive (A4 Type only) Two and four wheel drive can be selected by operating the two- and fourwheel drive select lever. Prior to shifting, set the steering wheel in the straight-ahead position, bring the tractor to a complete stop and depress the clutch pedal fully. NOTE: If difficulty is encountered in shifting the lover, re-engage the gears by driving the tractor a short distance in FORWARD with the clutch engaged. We recommend drive according, 2-WHEEL DRIVE 4-WHEEL DRIVE 1 IMPORTANT l l l that you select the two wheel to the terrain and conditions. NOTICE drive and the four wheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . Mowing and transport (when extra traction is not required) . . . . . . . . . . . . . . . . . . . . . . . . . . . . Towing, Operation on slope or soft ground, Operation with attachment installed (Especially when powerful driving force and braking force are required.) 1 To prevent damage to the transmission mechanism, bring the tractor to a full stop before operating the shift lever. Driving in 4-EHEEL DRIVE range or application of the differential lock on paved road or surface could cause premature wear on the tires; it could also impair fuel economy. When driving in four wheel drive, you have 4-wheel braking. When shifted into two wheel drive you have 2-wheel braking (rear only). 52 5. Turning This tractor carefully. has Four Wheel Steering, m read the following Turning the tractor at excessive speed especially terrain can cause the tractor to tip over and you can be injured. before turning. To prevent l l l l l accidental information on uneven Slow down tip over: Never make abrupt starts while the wheels are turned. Slow down before making sharp and/or hard turns. Avoid sharp turns in rutty or uneven terrain. Engaging the differential lock while making sharp turns can cause you to lose steering control. Be sure- to raise ground engaging attachments (rotary tillers, disk harrows, moldboard plows, etc.), before executing sharp turns. If the attachment is not raised, you can damage the tractor and/or the attachment. , 1IMPORTANTNOTICE 1 Rear attachments swing out in a larger are than the tractor, and can strike nearby objects. Use care when turning the tractor near a wall or other obstructions when a rear mounted attachment is being used. 4-wheel steering allows the tractor to turn in a very small radius. Explanation Steering position: of 4-Wheel wheel Steering in straight ahead Steering wheel slightly turned: Both the front and rear wheels turn in the same direction. Steering wheel fully turned: Rear wheels turn in the opposite direction of the front wheels, to produce the maximum steering angle. 6. ATTACHMENT LIMITATIONS Use of Honda attachments is recommended. If an attachment exceeds the limits shown below or it is not suited to H5013, or if the counterweights used do not conform to the sizes and weights specified in “Counterweight Table”, they may not only endanger operators or equipment but also prevent you from taking the fullest advantage of your tractor. Never use attachments which exceed sizes and weights specified. Never use counterweights other than those specified in Counterweight Table. Any malfunction or damage to the tractor is unwarrantable if it is the consequence of use of attachments not specified or recommended by Honda. l Attachment Limitations Max. allowable load at end of lower link . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Max. lifting force atlift point: WO . . . . . . . . . . . . . . . . . . . . . . . . Max. attachment weight which Attachment weight can be lifted hydraulically: Wl Trailer load . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Total weight of trailer and max. allowable load on trailer: W2 force Tongue weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Total weight or downward on pivot point: W3 Max. 250 load at lower (551 link end (WO) kg Installation Ibs) should be based “COUNTERWEIGHT Max. weight attachment of 140 (Wl) (309 Max. load (W2) 363 (800 kg on TABLE.” (see page 58) Ibs) kg Weight Ibs) of trailer included Trailer Tongue weight Size and Weight 20 k 9 kg Limits Mower Snow Blower Snow Dozer Rotary Tiller Item Mid Max. cutting 3-blade Max. weight Max. intake Max. weight width 1,070 100 mm (42 in.) kg (220 blade width 1 ,170 Max. weight 50 kg (110 weight Max. size Max. cultivating Max. weight Cultivator Max. size Trailer Max. load The above limits are applicable and Size Limits 1 ,I 70 mm (46 in.) Max. cultivating NOTE: Weight 60 kg (I 32 Ibs) Max. Disc Harrow 1 width Max. Plow force by Attachments Attachment Rotary As down (45 f 20 Ibs) (W3) width width Ibs) mm (46 1,070 in.) Ibs) mm (42 in.) 140 kg (309 Ibs) 300 mm (12 in.) x 1 1,320 100 mm (52 in.) kg (220 Ibs) 1,220 mm (48 in.) (single row) 363 kg (800 (weight if only one attachment Ibs) of trailer included) is used on the tractor. 55 l Towing l Never attempt to tow anything without a trailer hitch. Failure to use a proper hitch could cause the tractor to overturn resulting in severe personal injury or equipment damage. Never allow anyone to ride in the trailer. Traveling and turning at high speeds while towing a trailer or other attachment is dangerous. Use 1st gear when towing a trailer or attachment over rough ground. Avoid sudden starts and stops while towing. The momentum of the trailer or attachment could cause loss of control resulting in an accident and severe personal injury or equipment damage. The weight of a trailer increases stopping distances; use extra care, especially when operating on a slope. l l l l Use only those attachments which are designed for the use with this vehicle (Category 0). If you have any questions or doubts about the suitability of any other attachments, consult your authorized Honda tractor dealer. [ IMPORTANT NOTICE ] Th e removal of any rear attachment is necessary when using the draw plate for towing. If the rear attachment is not removed, damage to the tractor and/or the attachments can occur. 1. Maximum towing weight: 363 kg (800 Ibs) including m the weight of the trailer. Exceeding the maximum towing weight could lead to loss of control and cause an accident resulting in severe personal injury or equipment damage. 56 2. Maximum tongue weight: 20 kg + 9 kg (45 Ibs + 20 Ibs) m incorrect, equipment If the trailer’s load is unbalanced so that the tongue weight is the tractor may overturn resulting in severe personal injury or damage. NOTE: Tongue trailer hitch. weight is the downward force that the trailer exerts on the 57 l Counterweight When an attachment is fitted to the FRONT or REAR, the weight balance between front and rear wheels is lost, which may lead to instability while the vehicle is running (front wheel lift, etc.). To avoid this, it is necessary to fit a counterweight to regain front-rear wheel balance. Make suitable counterweight settings according to the list below. m Under no circumstances should the total weight of the attachment, counterweights and wheel weights exceed 350 kg-(780 Ibs). Failure to follow this precaution may endanger yourself, and may cause damage to your tractor or shorten its service life. The total number of the counterweights ment are shown in the table below. Attachment Mid-Mount Rotary Snow Mower c- ---- LT)ozer Tiller Plow 4WD HONDA None for each Honda of counterweights 2WDI None I 42” BER-VAC I 48” I Rear: 8 Rear: 8 Rear: 5 Rear: 5 Front: Front: 4 I I I BUSH-HCG 40” 4 I Rear wheel BRINLY PP-1200 None weight: 2 (one for each rear -----wheel) Rear wheel Disc Harrow attach- I I Rotary Number Manufacturer, Part number BER-VAC Blower 3”OW needed BRINLY None DD-1000 weight: 2 (one for each rear wheel) Front weight: Rear wheel 1 weight: 2 ------I (one for each rear wheel) Rear wheel Trailer None I NOTE: This table is based on each counterweight ly 11 kg (25 Ibs). 58 weight: (one for each rear wheel) weighing approximate- 2 Use the table below and determine the number of the counterweights the attachments other than listed in the previous page. 1. Rear Attachment and Counterweight The number in the box indicates required. Table the number NOTE: This table is based on each counterweight ly 11 kg (25 Ibs). L: of counterweights weighing Distance between ment side wheel gravity w: C.G.: for approximate- center of attach- and center of of attachment. Weight of attachment Center of gravity Any attachments and weights which shown exceed the sizes in the table to the left should not be used. 0: Counterweight l: Attachment unnecessary should not be used 59 2. Front Attachment and Counterweight The number in the box indicates required. Table the number NOTE: This table is based on each counterweight ly 11 kg (25 Ibs). * Attachment should not be used. C.G. \ 60 of counterweights weighing approximate- 7. Driving on a slope Before starting up or down a long incline, select one of the lower gear ranges, so that tractor speed is reduced, but engine speed is high for maximum control. l l l l l Driving across the face of a slope can cause the tractor to tip over and you can be injured. Always drive up or down a slope. Making turns on a slope can cause the tractor to tip over and you can be injured. Drive straight up or straight down slopes. Changing gears while driving on a slope can cause loss of control. Shift to a lower gear before approaching a slope. Engagement of the differential lock while driving on a slope can cause loss of control. Avoid parking on a slope. If necessary, apply the parking brake and place blocks on the downhill side of each wheel. Refer to the table Typical below Without ATT Attachment for driving on a slope. Mid ATT Rr ATT Mid-mount Tractor Rotary Mower Condition Fr ATT Towing Rear Front Snow Trailer Tiller Thrower Counterweight Wheel *See and topic under COUNTERWEIGHT Weight 450 Towing Load included) Max. 6th (5.1 Speed Method lb (200 kg) (Trailer of Driving (UP and Down) Moving only Moving mowing and km/h, Moving 3.2 only. Do not work MPH) Moving only. Do not work Do not stop on a slope 61 UPHILL STARTING PROCEDURE If possible avoid stopping the tractor while driving uphill. If it is necessary to stop on a hill, follow the special procedure below when restarting: l l - If this procedure is not followed when restarting on an uphill slope the tractor may roll backwards during clutch engagement, and this could cause it to tip over resulting in severe personal injury. Abruptly applying the brake pedal while the tractor is rolling backwards down a slope may cause the tractor to tip over. 1. Depress the brake pedal and hold it down. 2. Move the throttle lever to “FAST” position. 3. Depress the clutch pedal and then move the transmission lever to 1 st gear position. 4. Release the clutch pedal first, then release the brake pedal. m If the brake pedal is released before the clutch pedal, the tractor may go back down. Never make hard braking. It may cause the tractor to tip over. 7. Special - Obstacles: 1. To safely cross drainage ditches or embankments, use a ramp to reduce the effective angle of the obstacle to less than 15’ NOTE: If you feel that you cannot accurately judge ramps, we suggest that you obtain an inclinometer. gauge is available at most hardware stores. - angle of the This type of 2. Avoid swampy or muddy areas deep enough to reach the center line of the wheels. The tractor can become stuck, especially if it is carring attachments. 62 8. Stopping l the engine In an emergency: Turn the engine switch (ignition switch) Depress the clutch and brake pedal. OFF. l In normal use: - 1. Move - 2. Depress the clutch and brake pedals simultaneously. Move the main transmission lever to “NEUTRAL”. the throttle lever to “SLOW.” CLUTCH PEDAL 63 - 3. Shift the front FRONT - 4. Lower P.T.O. and rear P.T.O. -CLUTCH - 5. Turn the engine key. 64 to the ground with the hydraulic lift lever. LEFT LEVER switch ENGINE position. LEVER any attachment HYDRAULIC levers to the “OFF” (ignition SWITCH K switch) to “OFF” and remove the - 6. Push down pedal. the park brake PARK BRAKE lock lever while depressing the brake LOCK LEVER m To avoid injury to yourself and others, before leaving the tractor unattended, ALWAYS: park on level ground, disengage the power take-off (P.T.O.), lower the attachment, set the parking brake, stop the engine and remove the key. 65 9. Recommended working Select a safe and correct the chart below. speed operating speed as per the instructions RECOMMENDED WORK SPEED 4 DOZER BLADE 4 DISKHARROWD b[ shown in 10. High Altitude Operation At high altitude, the standard carburetor air-fuel mixture will be too rich. Performance will decrease, and fuel consumption will increase. A very rich fuel mixture may also foul the spark plugs and cause hard starting. High altitude performance can be improved by installing a smaller diameter main fuel jet in the carburetor and readjusting the pilot screw. If you always operate the engine at altitudeds higher than 6,000 feet above sea level, have an authorized Honda tractor dealer perform this carburetor modification. Even with carburetor modification, engine horsepower will decrease about 3.5% for each 1,000 feet increase in altitude. The effect of altitude on horsepower will be greater than this if no carburetor modification is made. IMPORTANT NoT’CE 1 Once a carburetor is jetted for high altitude use, operation at lower altitudes without rejetting may result in reduced performance, overheating, and serious engine damage. It is especially important to rejet a carburetor altitude to a lower one. At lower altitudes, become excessively lean. when going from a higher the air/fuel mixture may 67 7. TRANSPORTING Transporting m The engine and exhaust system become hot during operation and remain hot for a while after stopping. Contact with hot engine components or the exhaust system can cause burns and can ignite some materials. Avoid touching the engine or exhaust system for at least 15 minutes after the engine has stopped. Allow the engine to cool before transporting the tractor. [ IMPORTANT NOTICE ] T owing the tractor behind another to push another vehicle can damage the tractor. vehicle or using it Transport the tractor on a flat, level trailer or in a pickup truck. gasoline spillage, keep the tractor level while transporting. m plode, Gasoline is extremely causing injury or death. Transport the tractor on a flat, flammable, level heavy and gasoline vapor To avoid can ex- duty trailer. 1. Use a loading ramp that is strong enough to support the combined weight of the tractor, its attachments and the operator. The loading ramp must be long enough so that its slope is 15O or less. 2. Use reverse gear 1st or 2nd to back the tractor up the ramp. NOTE: If you feel that you cannot accurately judge angle of the ramps, we suggest that you obtain an inclinometer. This type of gauge is available at most hardware stores. RAMP n LESS THAN 15” NOTE: If the engine stalls during loading, immediately depress the brake pedal and clutch pedal, then let the tractor roll down the ramp by slowly releasing the bae pedal. 68 3: After loading, apply the parking (ignition switch) key. 4. Tie the tractor down securely. Tie-down hooks shown below. 1 IMPORTANT . l should brake and remove be on or near the floor. the engine switch Use the tie-down points NOTICE Use heavy-duty straps, chains, or cables to fasten tractor to the trailer. Both front and rear straps’ must be directed down and outward form tractor. To avoid damaging the tie rods, be careful not to put the ropes around or near them when securing the front end. FRONT T REAR TIE-FiOD 69 8. INSTALLING Before installing and precautions. m AN ATTACHMENT or using any attachment, To prevent accidental tion switch) key, and disconnect justing attachments. 1. Rear 3-point carefully read all instructions start-up, remove the engine switch (ignithe spark plug cap before installing or ad- hitch link installation (option) - 1. Install the hitch box on the tractor with the six bolts and nut nuts. -2. Attach the check links to the right and left lower links with the check links pins and secure with the cotter pins. -3. Install the right and left lower links to the hitch box section with lower link pins. -4. Insert the check links to the outside of the lower link pin and secure with a lock pin. -5. Attach the lift rod pin to the lift arm. -6. Install the right side of the lift rod (with the turnbuckle attached) to the right sides of the lower link and lift arm. Fit the left side of the lift rod to the left sides of the lower link and lift arm and secure all attachments with pins. -7. Install the upper link on the cylinder mounting plate with the four bolts. -8. Install and secure the upper link with the link and lock pins. -9. Check that all parts are installed securely. Tighten the nuts to the specified torques. 70 HITCH iOX 7.0 kg-m (50.6 ft-lbs) 2.2 kg (15.9 ft-lbsj uFTROD ’ LOCK PIN :CK LINK 71 2. Rear 3-point hitch attachment installation Park the tractor on firm, level ground, set the parking brake, and move the Set both front and rear P.T.O. levers to the shift lever to “N (Neutral)“. “OFF” when installing, adjusting or removing an attachment. m Installing, adjusting or removal of an attachment with the engine running is dangerous and you can be injured. Remove the key from the ignition, and disconnect the spark plug cap to prevent accidential startUPa. Place the hydraulic switch lever to “REAR”, place the lift lever in the “DOWN” position and fully lower the lower link. b. Slacken the check links and open the lower links as necessary. LOWE
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