Honda H5013 Owners Manual

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Thank you for purchasing a Honda tractor.

This manual describes operation and maintenance of the Honda H5013

tractor, type A2. (Two Wheel Drive Model) and A4 (Four Wheel Drive

Model).

Information in this manual is based on the H5013 A4 model equipped with

a rear hydraulic lift unit which is available as an optional part.

All information in this manual is based on the latest product information

available at the time of printing.

Honda Motor Co., Ltd. reserves the right to make changes at any time

without notice and without incurring any obligation.

No part of this publication may be reproduced without written permission.

This manual is considered a permanent part of the utility tractor and it

must stay with the tractor if resold.

READ THIS OWNER’S MANUAL CAREFULLY. Pay special attention to

these symbols and any instructions that follow:

pq -Indicates serious injury or death WILL result if

instructions are not followed.

m -

‘Indicates a strong possibility that serious injury or

death could result if instructions are not followed.

‘Indicates a possibility that minor injury can result if

instructions are not followed.

1 IMPORTANT NoT’CE 1 -Indicates that equipment or property damage can

result if instructions are not followed.

NOTE: Gives helpful information.

Honda tractors are designed to give safe and dependable service if

operated according to instructions. Operating this tractor requires special

effort on your part to ensure your safety and the safety of others.

y m Using this product for a purpose not intended may cause injury

or property damage. Read and understand this Owner’s Manual before

operating this tractor.

If a problem should arise, or if you have any questions about your tractor,

consult an authorized Honda tractor dealer.

HONDA MOTOR CO., LTD. 1990, ALL RIGHTS RESERVED

1

CONTENTS

1. SAFETY INFORMATION ...................................................... 5

2. SERIAL NUMBERS .............................................................. 10

3. COMPONENT IDENTIFICATION ............................................ 12

4. CONTROLS ....................................................................... 13

INSTRUMENT PANEL .......................................................... 13

1. Engine switch ............................................................... 13

2. Headlight switch ........................................................... 14

3. Fuel gauge ................................................................... 14

4. Engine oil warning light ................................................... 15

5. Parking brake warning buzzer .......................................... 15

DRIVE COMPONENTS ......................................................... 16

1 . Throttle lever ................................................................ 16

2. Choke knob .................................................................. 17

3. Brake pedal .................................................................. 17

4. Parking brake lock lever .................................................. 18

5. Clutch pedal ................................................................. 18

6. Main transmission lever/Anxiliary transmission lever ........... 19

7. Front P.T.O. clutch lever ................................................. 19

8. Rear P.T.O. lever ........................................................... 20

9. Rear P.T.O. shaft/shaft cover .......................................... 20

10. Two- and Four-Wheel Drive select lever (A4 Type only) ........ 21

1 1. Differential lock pedal (A4 Type only) ................................ 21

HYDRAULIC LIFT SYSTEM ................................................... 22

1. Hydraulic cylinder selector lever (Rear hydraulic lift type only,

option) ........................................................................ 23

2. Hydraulic lift lever ......................................................... 24

3. Descent speed adjust knob ............................................. 25

5. PRE-OPERATION CHECKS ................................................... 26

Engine oil level .............................................................. 27

Air cleaner elements ...................................................... 28

2

Battery electrolyte level ..................................................

Cooling shroud ..............................................................

Air intake screen ...........................................................

Fuel leakage .................................................................

Hydraulic lift system oil leakage .......................................

Front P.T.O. belt ...........................................................

Brake pedal free play ......................................................

Brake wear indicator ......................................................

Clutch pedal free play .....................................................

Tires/Wheels ................................................................

Hydraulic lift system fluid ...............................................

Seat adjustment ............................................................

Steering .......................................................................

Fuel level .....................................................................

Gasoline Recommendation ..............................................

GASOLINES CONTAINING ALCOHOL ...............................

Parking brake ................................................................

Headlight .....................................................................

Safety interlock system ..................................................

Hydraulic lift system .......................................................

6. OPERATION ......................................................................

1. Starting the engine ........................................................

2. Starting/driving .............................................................

3. How to use the differential lock (A4 Type only) ...................

4. Two and Four-Wheel Drive ..............................................

5. Turning .......................................................................

6. ATTACHMENT LIMITATIONS .........................................

7. Driving on a slope ..........................................................

8. Stopping the engine .......................................................

9. Recommended working speed .........................................

10. High Altitude Operation ..................................................

29

30

30

31

31

32

32

33

33

34

35

36

36

37

E

40

40

41

44

45

45

47

50

52

53

54

61

63

66

67

3

7. TRANSPORTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . 68

8. INSTALLING AN ATTACHMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70

1. Rear 3-point hitch link installation (option) . . . . . . . . . . . . . . . . . . . . . . . . . 70

2. Rear 3-point hitch attachment installation . . . . . . . . . . . . . . . . . . . . . . . . . . 72

9. MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74

1. Tool kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75

2. Maintenance Schedule . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76

3. Engine oil change . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77

4. Air cleaner service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78

5. Spark plug service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79

6. Battery service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81

7. Fuel sediment cup cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84

8. Transmission oil inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85

9. All fastener tightness/Lubrication points . . . . . . . . . . . . . . . . . . ..a....... 86

10. Spark arrester maintenance (optional part) . . . . . . . . . . . . . . . . . . . . . . . . . 88

11. Wheel removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89

12. Fuse replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90

13. Headlight bulb replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91

10. LONG TERM STORAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92

Preparation for storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92

Removal from storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94

11. WIRING DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95

12. TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96

13. SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101

14. WARRANTY SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103

1. SAFETY INFORMATION

Read all safety instructions before operating.

/&==a

.

/

5

TRACTOR SAFETY

m Operation of the tractor and its attachments requires special

efforts on your part to ensure your safety and the safety of others. Know

these requirements before you operate the Tractor or its attachments:

SAFE OPERATING RULES

l Severe personal injury or equipment damage may result if the pre-

operation inspection (Page 26) is not performed before operating the

tractor or its attachments.

l To avoid severe personal injury or equipment damage, observe the

following precautions:

l All parts, epecially guards and shields, should be in good condition,

and securely fastened in place.

l Do not remove any guards, warning labels, shields or safety devices;

they are installed for your safety.

l The rollover protective structure (ROPS) will only help protect you

from injury, if:

- you are also wearing the seat belt.

- the ROPS is securely attached and has not been modified or struc-

turally damaged.

l Always wear sturdy shoes and avoid wearing bulky or loose clothing

while operating the tractor or its attachments.

l Never operate the tractor or its attachments when tired or while

under the influence of drugs or alcohol.

l In case of emergency, know how to stop the engine and thoroughly

understand the operation of ALL controls.

l Never permit anyone to operate the tractor or its attachments

without proper instructions.

l Children should not be permitted to operate the tractor or any of its

attachments.

. KEEP CHILDREN AND PETS AT A SAFE DISTANCE DURING OPE-

RATION

l This is an operator only vehicle, do not allow passengers to ride on

the tractor or on any of its attachments.

; The exhaust contains poisonous carbon monoxide gas that can

cause loss of consciousness and may lead to death, if the tractor is

operated in an enclosed space.

6

BEFORE STARTING

l The use of heavy equipment and/or pulling excessive loads may

adversely affect vehicle stability and control. To avoid loss of control

that can result in severe personal injury:

- Only use recommended hitch attachment points.

- Limit loads to as suggested on page 54.

- Be extra careful when turning or backing up.

- Use counterweight(s) as suggested on page 58.

l Before installing or using any attachment, carefully read all instructions

and precautions.

OPERATION

l

l

l

l

l

Be sure to fasten the seat belt whenever driving the tractor with the

Rollover Protective Structure (ROPS) attached. Use of either device

(seat belt or ROPS) without the other will increase the chance of injury

in a rollover.

Adjust the seat belt so that it is snug.

Be sure that the main Transmission lever is in “Neutral” and the front

and rear P.T.O. levers are in the “OFF” position before starting the

engine.

Operate the tractor at low speed until you become familiar with all of its

operating characteristics and controls.

Do not operate the tractor or its attachments without ensuring the area

in front and behind is clear of people and pets.

Sudden stops of the tractor while driving at high speed or sudden start-

up with the steering wheels turned fully in one direction, could cause

the tractor to overturn.

This tractor utilizes Four Wheel Steering (4WS) for a tighter turning cir-

cle and greater mobility than tractors with conventional steering.

However, the feel of 4WS is slightly different from other tractors. Prac-

tice driving in a wide, safe area.

Never operate the tractor or its attachments when visibility is diminish-

ed by darkness or bad weather; your ability to see obstacles will

become impaired.

Watch out for rocks, roots, holes and other obstacles that may cause

the Tractor to overturn.

This tractor and its attachments are intended for use on relatively flat

terrain.

It is illegal to operate this tractor on public streets, roads, or highways.

It is legal in some areas to operate a tractor without a U.S.D.A. qualified

spark arrester. Check local laws and regulations before operating. An

optional spark arrester for this product is available from your authorised

Honda tractor dealer. 7

l When operating the tractor on a slope, always drive up and down the

face of the grade. Turning or driving across the face of a slope may

cause the tractor to overturn.

l To avoid loss of control or overturning, always reduce speed and exer-

cise extreme caution when operating on sloping or uneven surfaces.

l Attempting to change gears while operating the tractor on a slope may

adversely affect vehicle stability and control and severe personal injury

could result.

l Do not back down, or rapidly accelerate up, a sloping surface.

l To avoid loss of control or overturning, do not turn or stop on sloping

surfaces.

l When descending a slope, disengaging the clutch or shifting to neutral

can cause a loss of control that may result in severe personal injury.

l Do not operate the tractor near the edge of a ditch or an embankment.

Slipping off the edge could lead to severe personal injury and equipment

damage.

To avoid injury to yourself and others, before leaving the Tractor unattend-

ed, ALWAYS.

- park on level ground.

- disengage the power take-off.

- lower the attachment(s).

- Lock the parking brake.

- stop the engine.

- and remove the key.

l If you find it necessary to park on a grade, be sure to lock the parking

brake and securely block the wheels.

l Be sure to follow the instructions below whenever applying the dif-

ferential lock.

- Be sure that the main transmission lever is set in 4th gear or lower,

and reduce engine speed before applying the differential lock.

- Do not apply while turning the tractor.

Use the lock only when driving straight ahead.

- Do not rest your foot on the lock pedal while the lock is not in use.

- Never apply while driving on a paved surface.

MAINTENANCE SAFETY

Before performing maintenance/inspection, read the instructions

thoroughly.

Before cleaning, inspecting or servicing the tractor, be sure to

- Move the P.T.O. lever to the “OFF” position and lower any

attachments.

- Stop the engine and remove the key.

- Remove the spark plug cap.

If you hit an object, stop the engine and inspect the Tractor and its

attachments.

Fix any damage before you resume operation.

Operating the tractor with damaged, worn or broken parts may result in

severe personal injury.

Leaves, grass clippings, oil and other combustible materials can

become a fire hazard. Be sure the body, engine and drive mechanism

areas are kept clean.

All nuts, bolts and fasteners must be tight.

Do not change the engine governor settings or the engine may be

damaged.

STORAGE SAFETY

l To avoid the possibility of fire, allow the engine and exhaust system to

cool before storing the tractor in an enclosed space or near combustible

materials.

l When storing the tractor, be sure to apply the parking brake and remove

the engine key.

l Drain all gasoline from the carburetor and fuel tank, and disconnect the

battery ground cable.

9

2. SERIAL NUMBERS

Record the frame and engine serial numbers for your reference. Refer to

the serial numbers when ordering parts, and when making technical or

warranty inquires (see page 103).

The frame serial number is stamped on the right side of the frame. The

engine serial number is stamped under the starter motor (inside the engine

compartment).

Frame serial number:

Engine serial number:

ENGINE NUMBER

10

3. COMPONENT IDENTIFICATION

ROLLOVER PROTECTIVE STRUCTURE (ROPS)

THROTTLE LEVER

STEERING WHEEL

SEAT BELT /

HYDRAULIC LIFT LEVER

HYDRAULIC

CYLINDER

SELECTOR LEVER

(Option)

DESCENT SPEED

ADJUST KNOB

FRONT P.T.O.

MAIN 1

LEVER

ENGINE

PLUG

CLUTCH LEVER / DIFFEREN AL

TWO AND FOUR-WHEEL LOCK PEDAL

DRIVE SELECT LEVER (A4 type only)

(A4 type only)

BRAKE PEDAL

JLIC

INSTRUMENT

PANEL

\

PARKING PARKING BRAKE LOCK

BRAKE LEVER

WARNING

‘RANSMISSION

REAR HYDRAULIC

LEVER 11

HYDRAULIC SYSTEM

FLUID FILLER CAP

\ ENGINE HOOD

FUSE BOX SPARK PLUG CAP

MAIN FUSE AIR CLEANER ENGINE OIL FILLER CAP

12

4. CONTROLS

INSTRUMENT PANEL 4. ENGINE OIL

3. FUEL GAUGE WARNING LIGHT

2. HEADLIGHT

ITION SWITCH)

1. Engine switch

m Always remove the key from the engine switch whenever

the tractor is unattended to prevent children or unauthorized persons

from starting the engine.

This tractor is equipped with an automotive type ignition switch, which

controls all the electrical circuits.

Key positions: “START” to start the engine.

“ON” to run the engine after starting.

“OFF” to stop the engine (IGNITION OFF).

ENGINE SWITCH

(IGNITION SWITCHI

IMPORTANT NOTICE 1 Do not leave the engine switch (ignition’ switch)

“ON” (key on “ON” position) when the engine is not running as the bat-

tery will discharge.

NOTE: The starter motor will not work unless the main transmission lever

is in “N (Neutral)” the front and rear P.T.O. levers are in the “OFF”

position. 13

2. Headlight switch

The headlight switch turns the headlights ON and OFF.

[ IMPORTANT NOTICE 1 p oor visibility increases the risk of striking hidden ob-

jects. Reduce speed when operating the tractor in low light conditions.

3. Fuel gauge

HEADLIGHT SWITCH

The fuel gauge indicates the amount of fuel in the tank.

It operates when the engine switch (ignition switch) is in the ON position.

NOTE: When the ignition switch is in the OFF position, the fuel gauge will

indicate a faults fuel level.

EMPTY EMPTY

When the fuel gauge needle enters the “E” range, it indicates that the

amount of remaining fuel in the tank is about 2.0 liters (0.5 gal). Refill as

soon as possible.

14

4. Engine oil warning light

If the oil level falls below normal operating level while the engine is runn-

ing, the warning light will come on.

As a test, the oil warning should also light when the engine switch is ON

and it should go out after a few seconds. If the warning light comes on

while the engine is running, stop the engine immediately, check the engine

oil level and add enough of the recommended oil to bring the level to the

upper mark on the dipstick (See page 27). If the oil warning light should

come on, and the oil level is registering correctly on the oil dipstick, con-

tact your authorized Honda tractor dealer before using the tractor.

IMPORTANT NOTICE 1 Running the engine with insufficient oil level can

cause serious engine damage.

ENGINE OIL WARNING LIGHT

5. Parking brake warning buzzer

There is a parking brake warning buzzer to remind you to release the park-

ing brake lock before driving the tractor.

The warning buzzer will sound continuously if the transmission is shifted

into gear while the parking brake is locked.

m Operating the tractor with the parking brake locked will result

in severe damage to the brake lining, and could lead to a complete brake

system failure.

1 IMPORTANT NOTICE ) Wh en washing the tractor, do not spray water direct-

ly into the warning buzzer holes.

PARKING BRAKE WARNING BUZZER 15

ROTTLE LEVER

I

STEERING WHEEL

7 FRONT P.T.O.

I I-\,#-”

DRIVE COMPONENTS

2 CHOKE KNOB

5 CLUTCH PEDAL 4 PARKING BRAKE

LOCK LEVER

6 AUXILIARY TRANSMIS

LEVER 3 BRAKE PEDAL

10 TWO AND FOUR-WHEEL

6 MAIN ‘TRANSMISSION DRIVE SELECT LEVER

LEVER

8 REAR P.T. 11 DIFFERENTIAL

LOCK PEDAL

(A4 type only)

REAR P.T.O. SHAFT COVER

1. Throttle lever

The throttle lever controls engine speed from SLOW (idle) to FAST (max

speed); it will stay in any designated position.

16

2. Choke knob

Operate the choke knob to start the engine when the engine is cold.

CHOKE KNOB

3. Brake pedal

The brake pedal is used to slow the tractor.

When you want to bring the tractor to a full stop, be sure to depress the

clutch pedal first, then the brake pedal.

[ IMPORTANT NOTICE 1

l Depressing the brake pedal hard while the tractor is being driven may

cause damage to the tractor drive components unless the clutch pedal

is depressed first.

l Driving the tractor with the brake pedal partly depressed can damage

the brake lining.

BRAKE’ PEDAL

17

4. Parking brake lock lever

The parking brake lock lever is used when the tractor is stopped.

1. Firmly depress and hold the brake pedal.

2. Push and hold the parking brake lock lover.

3. Release the brake pedal and then release the parking brake lock lever.

4. To release the parking brake, push the brake pedal once.

m Operating the tractor with the parking brake locked will result

in severe damage to the brake lining, and could lead to a complete brake

system failure. PARKING BRAKE LOCK LEVER

5. Clutch pedal

BRAKE’PEDAL

Depress the clutch pedal and come to a complete stop when operating the

main transmission lever; auxiliary transmission lever, Two and Four-Wheel

drive select lever or the rear P.T.O. lever.

DISENGAGED ENGAGED

18

6. Main transmission lever/Auxiliary transmission lever

Eight forward and four reverse speeds can be selected by shifting the main

and auxiliary transmission levers. For each slotted position of the main

transmission lever, one of two speeds can be selected by either moving

the auxiliary lever up (higher position) or down (lower position).

[LOW GEAR POSITION1

c--,7

[HIGH GEAR POSITION]

r-----Y-\

MAIN TRANSMISSION LEVER

Al IXll IARY

. .-_..-._ . . . .

( IMPORTANT NOTICE ( TRANSMISSION LEVER

l Transmission damage can occur if the clutch pedal is not depress

before moving the shift levers.

l Do not operate the transmission levers while the tractor is moving.

can cause internal transmission damage.

first,

, This

7. Front P.T.O. clutch lever

The lever is used to engage or disengage the front P.T.O. (Power Take Off)

shaft.

Lever in “ON” position-P.T.O. shaft rotates

Lever in “OFF” position-P.T.O. shaft stops

When engaging the front P.T.O., always use a quick, smooth motion to

prevent premature wear.

NOTE: An interlock switch prevents the engine from starting unless the

P.T.O. clutch lever is in the OFF position.

19

8. Rear P.T.O. lever

The lever is u,sed to engage or disengage the rear P.T.O. shaft.

The rear P.T.O. shaft rotates when the rear P.T.O. lever is set in the “ON”

position and the clutch pedal is released.

Lever in “ON” position and clutch pedal is released-P.T.O. shaft rotates.

Lever in “ON” position and clutch pedal is depressedTP.T.O. shaft

disengaged.

Lever in “OFF” position-P.T.O. shaft disengaged.

1 IMPORTANT NOTICE 1 8 e ore operating the P.T.O. lever, completely stop

f

the tractor and depress the clutch pedal to avoid internal transmission

damage.

NOTE: An interlock switch prevents the engine from starting unless the

rear P.T.O. lever is in the “OFF” position.

9. Rear P.T.O. shaft/shaft cover

The rear P.T.O. shaft is a coupling device which is used to transmit power

from the engine to an attachment installed at the rear of the tractor.

Install the cover over the shaft whenever the rear P.T.O. shaft is not used.

m Operating the tractor without installing the cover over the

shaft is very hazardous because clothing or other articles may be caught

on the rotating shaft.

20 P.T.O. SHAFT COVER

10. Two and four Wheel Drive Select Lever (A4 Type only)

Two and four wheel drive can be selected by operating this lever. To shift

into four Wheel Drive, move the shift lever up to the four Wheel Drive posi-

tion. For two Wheel Drive, move the shift lever down to the two Wheel

Drive position.

( IMPORTANT NOTICE 1 B e

f ore shifting the lever, be sure to bring the tractor

to a complete stop and depress the clutch pedal fully.

For

52.

operation of the two-and four-wheel drive select lever, refer to page

DRIVE SELECT LEVER

11, Differential lock pedal (A4 Type only)

When greater straight-line traction is desired on loose or soft terrain,

pushing and holding the pedal locks the differential, causing the rear

wheels to rotate at the same speed. For normal operation, the pedal should

be released (unlocked) so that the differential allows one rear wheel to

rotate at a different speed than the other around curves.

To release the lock remove your foot from the pedal.

For operation of the differential lock, refer to Page 50.

21

HYDRAULIC LIFT SYSTEM

The front attachment can be lifted and lowered by operating the hydraulic

lift lever, when the engine is running.

NOTE: On models equipped with a rear hydraulic lift unit, the front and

rear attaachments can be lifted and lowered by operating the hydraulic

cylinder selector lever and hydraulic lift lever, when the engine is running,

regardless of whether the clutch is engaged or not.

2. HYDRAULIC LIFT LEVER

/ ADJUST KNOB

1. HYDRAULIC CYLINDER SELECTOR LEVER

(Rear hydraulic lift type only)

22

1. Hydraulic cylinder selector lever (Rear hydraulic lift type only, option)

The

rear

the front or

oil pressure from the oil pump can be changed to either oil pressure from the oil pump can be changed to either the front or

hydraulic system by operating this lever. hydraulic system by operating this lever.

T T

HYDRAULIC CYLINDER CHANGE LEVER HYDRAULIC CYLINDER CHANGE LEVER

I IMPORTANT NoTlCE 1 Always move the lever fully into the Front or Rear!

position. Leaving the lever halfway between these two positions may

damage the hydraulic system or interfere with its normal operation.

Observe the following when operating the hydraulic cylinder selector

lever:

- 1. To prevent lowering of attachn-ient, turn the descent speed adjust

knob clockwise fully to SLOW.

- 2. Place the lift lever in the DOWN position.

- 3. Place the selector lever in the FRONT or REAR position.

- 4. Turn the descent speed adjust knob out as necessary to obtain the

desired speed.

23

2. Hydraulic lift lever

The attachment can be raised and lowered by operating this lever. In the

SLOW UP position, the attachment will lift slowly and in the FAST UP

position, the attachment will lift quickly. In the SLOW DOWN position the

attachment will lower slowly and in the FAST DOWN position the attach-

ment will lower more quickly. In either DOWN setting, the attachment will

be lowered even though the engine is stopped. The attachment will be

stopped at its applied position when the lever is set in NEUTRAL.

NEUTRAL FAST UP

I IMPORTANT NoTlCE 1 Do not hold the lift lever in the FAST UP or SLOW UP

position after the attachment is fully raised. Holding the lever in these

positions can cause damage to the hydraulic system.

24

3. Descent speed adjust knob

Descending speed can be pre-adjusted to compensate for the weight of

the attachment. Adjust the knob so that an attachment will be lowered to

the ground from its highest position within l-2 seconds with the lift lever

in the FAST DOWN position.

Thus, lighter attachments may require more FAST pre-adjustment and

heavier attachments may require more SLOW pre-adjustment. However,

too much or too little pre-adjustment will limit the operating speed range

selectable by the lift lever.

Before adjusting the descending speed, it is necessary to set the lift lever

in NEUTRAL.

Turning the knob clockwise toward SLOW will decrease the speed, and

turning it counterclockwise toward FAST will increase the speed. The at-

tachment will not be lowered when this knob is turned fully to SLOW.

w DESCENT SPEED ADJUST KNOB

l Before performing any inspection or adjustment pay particular attention

to your safety as well as the safety of others.

l Always park the tractor on level ground with the park brake set.

l Lower the attachment and set the lift lever in NEUTRAL before ad-

justing descent speed.

1 IMPORTANT NoTKE 1 Do not overtighten the descent speed adjust knob.

When adjusting the descent speed, always make adjustment in in-

crements of l/4 turn or less. Adjustment range from SLOW-FAST approx-

imately 4 full turns.

25

5. PRE-OPERATUON CHECKS

For safe and efficient operation, always perform the pre-operation checks

before using the tractor.

Follow the procedures below and check all of the following items before

each use:

1. Park the tractor on a level surface.

2. Lock the parking brake, set the transmission lever in “N” (Neutral) and

the front and rear P.T.O. levers in the “OFF” positions.

3. Disconnect the spark plug cap and remove the key to prevent acciden-

tal engine start-up.

m If the engine is started accidentally while you are performing

the pre-operation checks, moving parts may cause serious injury.

OPENING/CLOSING THE HOOD

l To open, pull up at the grip area until the hood support rod stops at the

fully open position.

l To close, pull up on the hood slightly and release the support rod, then

slowly lower the hood.

GRIP

26

Engine oil level

1 ~~~~~~~~~ NoTlCE 1 Running the engine with low oil level will cause

serious engine damage.

1. Place the tractor on a level surface.

2. Open the hood, remove the oil filler cap and wipe the dipstick clean.

3. Insert the dipstick into the oil filler neck, but do not screw it in.

4. Check the oil level shown on the dipstick. If near or below the lower

level mark, fill to the upper level mark with the recommended oil.

5. Install the oil filler cap securely.

Use high-detergent, premium quality 4-stroke engine oil, certified to meet

or exceed U.S. automobile manufacturer’s requirements for API Service

Classification SG, SF/CC, CD.

1 IMPORTANT NoTKE 1 Using nondetergent oil or 2-stroke engine oil could

shorten the engine’s service life.

SAE 10 W-30 is recommended for general, all-temperature use. Other

viscosities shown in the following chart may be used when the average

temperature in your area is within the indicated range.

OIL FILLER CAP

0 20 40 60 SO 100 *F

-20 -10 0 IO 20 30 40 'C

- UPPER LEVEL

- LOWER LEVEL

27

Air cleaner elements

Check that the air cleaner elements are clean and in good condition. A dir-

ty air cleaner will restrict air flow to the carburetor, reducing engine perfor-

mance. A damaged air cleaner will allow dirt to enter the engine, causing

rapid engine wear.

1. Open the hood, and remove the wing nuts to remove the air cleaner

cover.

2. Inspect the air cleaner elements. Clean or replace the elements if

necessary. If the air cleaner elements need cleaning, follow the pro-

cedure described on page 78.

3. Reinstall the air cleaner elements and air cleaner cover.

1 IMPORTANT NOTICE I Operating the engine without an air cleaner will

cause rapid engine wear. Engine damage cause by a poorly maintained,

damaged or missing air filter, is not covered by the distributor’s limited

warranty.

WING NUTS

AIR CLEANER COVER

ELEMENTS (foam/paper)

28

Battery electrolyte level

Open the hood, and check the battery electrolyte level.

The electrolyte level must be kept between the UPPER and LOWER level

marks. If the electrolyte level is near the LOWER mark, remove the battery

filler caps and carefully add distilled water to each cell until the liquid

reaches the upper level line (see page 81).

LOWER LEVEL

m Batteries produce explosive gases. Flames or sparks can cause

an explosion, causing serious injury or blindness. Keep flames and sparks

away and provide adequate ventilation when charging.

l CHEMICAL HAZARD: Battery electrolyte contains sulfuric acid. Con-

tact with eyes or skin, even through clothing, may cause severe burns.

Wear a faceshield and protective clothing.

ANTIDOTE: If electrolyte gets into your eyes, flush thoroughly with

warm water for at least 15 minutes and call a physician immediately.

l POISON: Electrolyte is poison.

ANTIDOTE

- External: Flush thoroughly with water.

- Internal: Drink large quantities of water or milk.

Follow with milk of magnesia or vegetable oil, and call a physician

immediately.

. KEEP OUT OF REACH OF CHILDREN.

29

Cooling shroud

Remove the spark plug cap and clean any dirt from the shroud.

SHR?UD

SPARK PLUG CAP

Air intake screen.

Remove any debris from the screen grid.

BRAKE PEDAL

SCdEEN GRID

Fuel leakage

Visually inspect the fuel line for cracks or fuel leakage. If there is any sign

of cracks or fuel leakage, contact your authorized Honda tractor dealer to

have it repaired.

FUEL- LINE

Hydraulic lift system oil leakage

Open the hood, raise the seat, and visually inspect the oil line for cracks or

oil leakage with the engine OFF.

If there is any sign of cracks or oil leakage, contact your authorized Honda

tractor dealer to have it repaired.

m Escaping hydraulic fluid under pressure can penetrate the skin

causing serious injury. Avoid checking the oil lines while the engine is run-

ning as it is very hazardous.

OIL-LINE OIL LINE (Option) 31

Front P.T.O. belt

Visually inspect the front P.T.O. belt for wear or damage. If worn or

damaged, contact your authorized Honda tractor dealer to have it

serviced.

Brake pedal free play

FRONT d.T.0. BELT

Measure the brake pedal free play from fully released to the point you can

feel the brake begin to take hold. Free play should be 15-35 mm

(0.6- 1.4 in).

Consult your authorized Honda tractor dealer if free play is out of

specification, or the brake does not operate properly.

32 BRAKE’ PEDAL \

Brake wear indicator

Inspect brake lining condition every time the tractor is used.

Firmly set the parking brake, and then check the position of the brake wear

indicator. If the wear indicator line up with right axle tube flange, consult

your authorized Honda tractor dealer for repair.

IMPORTANT NOTICE 1 Under no circumstances should the tractor be

operated if the brake lining is at or past the service limit.

lNDICATOR

RIGHT AXLE

TUBE FLANGE

BRAiE ROD

Clutch pedal free play

Measure the clutch pedal free play from fully released to the point you can

feel resistance. Free play should be 2- 15 mm (0.08-0.6 in).

If free play is out of specification, consult your authorized Honda tractor

dealer.

CLUTCH PEDAL

33

Tires/Wheels

l Check the tire pressure with a pressure gauge.

Tire pressure: Front 1 .O kg/cm2 (14.2 psi)

Rear 0.8 kg/cm* (11.4 psi)

l Check that the lug nuts on each wheel are securely tightened.

Torque: 13 kg-m (94 ft-lb)

1 IMPORTANT NOTICE 1 E

very day, check the lug nuts daily for security for

the first 20 hours of operation, and retighten if necessary. Thereafter, re-

check and retighten them every 50 hours.

l Check side wall and tread surface of each tire for cracks, damage, or

excessive wear.

PRESSURE GAUGE

34

LUG’WRENCH

Hydraulic lift system fluid

1 IMPORTANT NOTICE 1 B e ore

f performing this inspection, lower the front

and rear (option) lift arms fully and confirm they are at their lowest posi-

tions. If the tractor is not equipped with any attachment, lower the lift

arms by pushing them down by hand with the hydraulic lift lever set in the

FAST DOWN position.

Remove the filler cap, wipe off the dipstick and reinsert it until the dipstick

is fully seated. Remove it again, and if the level is near the lower level

mark, add the specified fluid to the upper level.

1 IMPORTANT NOTICE ] ,, o not fill the tank beyond the upper level. If this

level is exceeded, it will result in an excessive rise in the fluid temperature

and overflow of the fluid, and subsequent damage to the hydraulic

system. Do not leave the fluid under the lower level.

Recommended fluid: HONDA power steering fluid

Use of any fluid other than HONDA power steering fluid, can result in

hydraulic system damage.

TANK

UPPER LEVEL

LOWER LEVEL

NOTE: If the fluid level drops rapidly or repeatedly, the system requires

service by an authorized HONDA tractor dealer.

35

Seat adjustment

Make sure the seat and seat bolts are properly adjusted and securely

mounted.

If necessary:

1. Loosen the four seat mounting bolts.

2. Move the seat to a position that allows you to reach all controls easily

and comfortably.

3. Tighten the seat mounting bolts securely.

SEAT MOUNTING

’ BOLT (4)

Steering

Check the steering free play with the wheels straight ahead. There should

be less than 30 mm (1.2 in) of steering wheel rotation before the front

wheels start to turn.

Push the steering wheel up and down, and in and out; There should be no

measurable movement.

36

Fuel level

Turn the engine switch (ignition switch) ON and check the fuel gauge.

Refill the tank if the fuel level is low. Remove the filler cap and add gasoline

up to the lower edge of the filler neck.

Fuel tank capacity: 8.5 P (2.2 US gal).

Gasoline is extremely flammable, and gasoline vapor can explode. Use ex-

treme care when handling gasoline. Keep gasoline out of reach of children.

l Refuel in a well ventilated area with the engine stopped. Keep flames

and sparks away, and do not smoke in the area.

l Gasoline vapors or spilled gasoline may ignite.

l Refuel carefully to avoid spilling gasoline. Avoid overfilling the fuel tank

(there should be no gas in the filler neck). After refueling, tighten the

gas cap securely. If any gasoline was spilled, make sure the area is dry

before starting the engine.

l After use, park the utility tractor on a level surface. Be sure the storage

area is well ventilated, do not allow flames or sparks in the storage area.

After refueling, be sure to tighten the fuel tank cap firmly.

FUEL GAUGE

37

Gasoline Recommendation

Pump octane rating: 86 or higher

We recommend the use of unleaded gasoline because it produces fewer

engine and spark plug deposits and extends the exhaust system life.

If “spark knock” (metallic rapping noise) or persistent “pinging” occurs at

a steady engine speed under normal load, change brands of gasoline. If

spark knock or pinging persists, see an authorized Honda tractor dealer.

1 IMPORTANT NOTICE 1 R unning the engine with persistent spark knock or

pinging can cause engine damage.

Running the engine with persistent spark knock or pinging is considered

misuse, and the Distributor’s Limited Warranty does not cover parts

damaged by misuse.

Occasionally you may hear light spark knock while operating under heavy

loads. This is no cause for concern. It simply means your engine is

operating efficiently.

Never use stale or contaminated gasoline or an oil/gasoline mixture. Avoid

getting dirt or water in the fuel tank.

38

GASOLINES CONTAINING ALCOHOL

If you decide to use a gasoline containing alcohol (gasohol), be sure its oc-

tane rating is at least as high as that recommended by Honda (see

Gasoline Recommendation on page 38). There are two types of

“gasohol”: one containing ethanol, and the other containing methanol.

m Using gasohol that contains more than 10% ethanol, or

gasoline containing methanol (methyl or wood alcohol) that does not also

contain cosolvents and corrosion inhibitors for methanol, can cause

serious fuel system damage and poor engine performance.

Never use gasoline containing more than 5% methanol, even if it has

cosolvents and corrosion inhibitors.

Honda cannot endorse the use of gasoline containing methanol since

evidence of its suitability is as yet incomplete.

NOTE: Fuel system damage or engine performance problems resulting

from the use of gasoline that contains alcohol is not covered under the

warranty.

Before buying gasoline from an unfamiliar station, first determine if the

gasoline contains alcohol; if it does, find out the type and percentage of

alcohol used.

NOTE: If you notice any undesirable operating symptoms while using a

gasoline that contains alcohol, or one that you think contains alcohol,

switch to a gasoline that you know does not contain alcohol.

39

Parking brake

Make sure that the parking brake and buzzer system operate properly.

Turn the engine switch (ignition switch) ON, move the main transmission

lever to any gear position (other than NEUTRAL), push the brake pedal and

apply the parking brake lock lever.

The buzzer should sound until the parking brake is released or the shift

lever is moved to NEUTRAL.

PARKING BRAKE WARN LOCK LEVER

Headlight

BRAKE PEDAL

Turn the engine switch ON and check the headlight by operating the

headlight switch.

HEADLIGHT SWITCH

40

Safety interlock system

m Before inspecting, ensure that the area in front of and behind

the tractor is clear of people, pets and obstacles.

This tractor is equipped with a series of inhibitor switches which prevent

the engine from being started unless the proper operating procedures are

followed. Observe the following procedures to check the inhibitor

switches.

m Do not operate the tractor if there are any abnormalities in the

system, or in the operation of the switches. An accident or severe per-

sonal injury could result.

Consult your authorized Honda tractor dealer.

To check the system, sit in the seat, and lock the parking brake.

To prevent accidental engine start up, be sure to remove the spark plug

cap from the spark plug when performing the inspection procedures 1 to

4.

- 1. Oil

(1)

level warning switch

Put the main transmission

lever into NEUTRAL, and

move the front and rear

P.T.O. levers to OFF posi-

tion.

(2) Turn the engine switch

(ignition switch) ON.

After the engine switch (igni-

tion switch) has been turned

ON, check the oil level warning

light to see that it goes on, for

few seconds and then goes

out.

Return the engine switch (igni-

tion switch) key to OFF.

41

- 2. Neutral switch

(1) Move the front and rear

P.T.O. levers to the OFF

position.

OFF QFF 1 OR2

(2) Place the main transmission

lever in “1” or “2.”

(3) Depress the brake pedal

enough to release the park- .

ing brake.

(4) With the brake pedal and

clutch pedal held down,

turn the engine switch (igni-

tion switch) key to START.

The starter should not

operate.

(5) Put the main transmission

lever into NEUTRAL.

(6) Return the engine switch

(ignition switch) key to

OFF.

- 3. Front P.T.O. switch

(1) Move the main transmis-

sion lever to NEUTRAL, and

the rear P.T.O. lever to

OFF.

(2) Move the front P.T.O.

clutch lever to ON.

(3) Turn the engine switch

(ignition switch) key to

START. Make sure that the

starter does not operate.

(4) Move the front P.T.O.

clutch lever OFF.

(5) Return the engine switch

(ignition switch) key to

OFF.

- 4. Rear P.T.O. switch

(1) Move the main transmis-

sion lever to NEUTRAL, and

the front P.T.O. clutch lever

to OFF.

(2) p;; the rear P.T.O. lever

42

N

&

..A

ON

OFF

NOTE: If difficulty is encoun-

tered in shifting the rear P.T.O.

lever, operate the starter for 2

or 3 seconds by turning the

engine switch (ignition switch)

key to START.

Do not depress the clutch pedal

during this operation.

(3) Turn the engine switch

(ignition switch) key to

START.

The starter should not

operate.

(4) Move the rear P.T.O. lever

OFF.

(5) Return the engine switch

(ignition switch) key to

OFF.

- 5. Seat switch

NOTE: To make this inspec-

tion, it is necessary to start the

engine. Attach the spark plug

cap to the spark plug securely.

To start, refer to the pro-

cedures described on Page 45.

(1) Lock the parking brake and

put the main transmission

lever in NEUTRAL.

(2) Move the front and rear

P.T.O. levers OFF.

(3) Start the engine.

(4) Move the front P.T.O. lever

to ON.

(5) Rise up slightly off the seat.

The engine should stop as

soon as your weight leaves

the seat.

(6) Return the front P.T.O.

lever to OFF and turn off

the engine switch (ignition

switch) key.

N OFF

ON

ON

43

Hydraulic lift system

NOTE:

l To make this inspection, it is necessary to start the engine; refer to the

procedures described on Page 45.

l This inspection should be made with an attachment mounted on the

tractor.

l The check procedure is the same for the front or rear attachment lifts.

Check either, by selecting the appropriate hydraulic cylinder selector

lever position.

(1) Start the engine.

(2) Set the hydraulic cylinder selector lever in FRONT or REAR (option).

(3) Move the lift lever to FAST or SLOW UP position, then release your

hand from the lever.

Check that the lift lever returns to NEUTRAL.

(4) Check that the attachment is lowered when the lift lever is moved

to the DOWN or SLOW DOWN position.

(5) Check the descent speed and adjust descent speed if necessary,

see page 25.

6. OPERATION

1. Starting the engine

m Exhaust contains poisonous carbon monoxide gas that may

cause loss of consciousness and lead to death. Never run the engine in ai

enclosed area. Be sure to provide adequate ventilation.

1. Sit on the seat and check that the parking brake lock lever is set.

2. Make sure the main transmission lever is in NEUTRAL, both the front

and rear (option) P.T.O. levers are OFF and the lift lever is in the center

(Neutral) position.

NEUTRAL OFF OFF NEUTRAL

\

3. Pull the choke knob all the way out and move the throttle lever to the

middle (l/2) position.

NOTE: When the engine is warm or the air temperature is high, do not

use the choke.

CHOKE KNOB THROTTLE LEVER

45

4. Turn the engine switch (ignition switch) key to “START” and release

the key when the engine starts.

ENGINE SWITCH (IGNITION SWITCH1 KEY

[ IMPORTANT NOTICE 1 R unning the starter motor for more than 5 seconds

can damage the motor.

If the engine fails to start, release the engine switch (ignition switch) key,

and wait at least 10 seconds before operating the starter motor again.

5. As the engine warms up, gradually push the choke knob to the OFF

position.

6. As the engine stabilizes, gradually move the throttle lever to the SLOW

CHOKE KNOB

position.

46

2. Starting/driving

m Before operating the Tractor or its attachments, read and

understand the tractor safety instructions (pages 6-9).

- 1. Wearing the seat belt.

m

Wear the seat belt whenever

operating the tractor with the

Rollover Protective Structure

attached.

Use of either device (seat belt or

ROPS) without the other will in-

crease the chance of injury in a

rollover.

Make sure that the seat belt is not

twisted or kinked.

Push the tongue plate into the buckle

until it clicks.

Sit erect and well back in the seat.

Then adjust the belt to a snug fit by

pulling out on the ends of the belt so

the buckle is at the center of your

body.

To release the seat belt, pull up on

the buckle latch and pull out the

tongue plate.

not twisted before fastening. The

seat belt should be adjusted as snug

as possible to provide proper protec-

tion.

TONGUE PLATE

47

2. Depress the clutch pedal and place the main and auxiliary transmission

levers in the desired gear range for operation.

NOTE: When the main transmission lever is engaged, a warning buzzer

will sound to notify the driver if the parking brake is applied.

MAIN TRANSMISSION LEVER

AUXlLldRY TRANSMISSION LEVER

CLUTCH PEDAL

3. Depress the brake pedal and release the parking brake lock lever.

PARKING LjRAKE LOCK LEVER

BRAKE PEDAL

48

4. Raise the throttle lever slightly and slowly release the clutch pedal.

m Always release the clutch pedal slowly when starting the trac-

tor in motion. Sudden starts can damage the equipment or cause loss of

vehicle control that may result in severe personal injury. Do not start out

suddenly or with the steering wheel turned to one side.

1 IMPORTANT NOTICE 1

D

o not rest your foot on either the clutch pedal or dif-

ferential lock pedal while the tractor is in motion. This can cause

premature wear or damage of the clutch and differential look.

49

3. How to use the differential lock (A4 Type only)

DIFFERiNTIAL LOCK PEDAL

m When used properly, the differential lock is extremelv conve-

. . _

nient. However, unskilled operation could cause the vehicle to overturn; it

could also damage the drive train. Take care when using the differential

lock.

The differential lock is most useful in situations where a slippery or loose

surface causes one of the rear wheels to lose traction.

Operation

1. Shift the main transmission lever into 4th or lower gear range.

2. With the steering wheel held straight-ahead, depress and hold the dif-

ferential lock pedal. As long as you continue to depress the pedal, the

differential lock will be applied.

50

3. To release the differential lock, remove your foot from the lock pedal,

bring the tractor to a full stop, shift the main transmission from FOR-

WARD to REVERSE or vice versa, and drive a short distance.

m The differential lock must be released before operating the

tractor on hard surfaces or slopes, or while turning. Otherwise the tractor

may overturn, causing severe personel injury.

To avoid damage to transmission mechanism.

l Do not apply the differential lock while the wheels are turning.

l Do not rest your foot on the differential lock pedal unless you want to

engage the differential lock.

l Do not apply the brake and the differential lock at the same time.

l Check that the differential lock has been released after you have finish-

ed using it.

l Do not apply the differential lock while driving at high speed.

l Do not apply the differential lock on a hard packed surface.

51

4. Two and Four Wheel Drive (A4 Type only)

Two and four wheel drive can be selected by operating the two- and four-

wheel drive select lever.

Prior to shifting, set the steering wheel in the straight-ahead position, br-

ing the tractor to a complete stop and depress the clutch pedal fully.

NOTE: If difficulty is encountered in shifting the lover, re-engage the

gears by driving the tractor a short distance in FORWARD with the clutch

engaged.

We recommend that you select the two wheel drive and the four wheel

drive according, to the terrain and conditions.

2-WHEEL DRIVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . Mowing and transport (when ex-

tra traction is not required)

4-WHEEL DRIVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . Towing, Operation on slope or

soft ground, Operation with at-

tachment installed (Especially

when powerful driving force and

braking force are required.)

1 IMPORTANT NOTICE 1

l To prevent damage to the transmission mechanism, bring the tractor to

a full stop before operating the shift lever.

l Driving in 4-EHEEL DRIVE range or application of the differential lock on

paved road or surface could cause premature wear on the tires; it could

also impair fuel economy.

l When driving in four wheel drive, you have 4-wheel braking. When

shifted into two wheel drive you have 2-wheel braking (rear only).

52

5. Turning

This tractor has Four Wheel Steering, read the following information

carefully.

m Turning the tractor at excessive speed especially on uneven

terrain can cause the tractor to tip over and you can be injured. Slow down

before turning.

To prevent accidental tip over:

l Never make abrupt starts while the wheels are turned.

l Slow down before making sharp and/or hard turns.

l Avoid sharp turns in rutty or uneven terrain.

l Engaging the differential lock while making sharp turns can cause you

to lose steering control.

l Be sure- to raise ground engaging attachments (rotary tillers, disk har-

rows, moldboard plows, etc.), before executing sharp turns. If the at-

tachment is not raised, you can damage the tractor and/or the

attachment. ,

1 IMPORTANT NOTICE 1

Rear attachments swing out in a larger are than the tractor, and can

strike nearby objects.

Use care when turning the tractor near a wall or other obstructions

when a rear mounted attachment is being used. 4-wheel steering

allows the tractor to turn in a very small radius.

Explanation of 4-Wheel Steering

Steering wheel in straight ahead

position:

Steering wheel slightly turned:

Both the front and rear wheels

turn in the same direction.

Steering wheel fully turned:

Rear wheels turn in the opposite

direction of the front wheels, to

produce the maximum steering

angle.

6. ATTACHMENT LIMITATIONS

Use of Honda attachments is recommended. If an attachment exceeds the

limits shown below or it is not suited to H5013, or if the counterweights

used do not conform to the sizes and weights specified in “Counterweight

Table”, they may not only endanger operators or equipment but also pre-

vent you from taking the fullest advantage of your tractor.

Never use attachments which exceed sizes and weights specified.

Never use counterweights other than those specified in Counterweight

Table.

Any malfunction or damage to the tractor is unwarrantable if it is the con-

sequence of use of attachments not specified or recommended by Honda.

l Attachment Limitations

Max. allowable load at end

of lower link . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Max. lifting force atlift point: WO

Attachment weight . . . . . . . . . . . . . . . . . . . . . . . . Max. attachment weight which

can be lifted hydraulically: Wl

Trailer load . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Total weight of trailer and max.

allowable load on trailer: W2

Tongue weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Total weight or downward force

on pivot point: W3

Max. load at lower 250 kg

link end (WO) (551 Ibs)

Max. weight of 140 kg

attachment (Wl) (309 Ibs)

Installation should be based on

“COUNTERWEIGHT TABLE.”

(see page 58)

Max. load (W2) 363 kg Weight of trailer included

Trailer (800 Ibs)

Tongue weight 20 k 9 kg

(W3) (45 f 20 Ibs) As down force

Size and Weight Limits by Attachments

Attachment Item 1 Weight and Size Limits

Rotary Mower Mid Max. cutting width 1 ,I 70 mm (46 in.)

3-blade Max. weight 60 kg (I 32 Ibs)

Snow Blower Max. intake width 1,070 mm (42 in.)

Max. weight 100 kg (220 Ibs)

Snow Dozer Max. blade width 1 ,170 mm (46 in.)

Max. weight 50 kg (110 Ibs)

Rotary Tiller Max. cultivating width 1,070 mm (42 in.)

Max. weight 140 kg (309 Ibs)

Plow Max. size 300 mm (12 in.) x 1

Disc Harrow Max. cultivating width 1,320 mm (52 in.)

Max. weight 100 kg (220 Ibs)

Cultivator Max. size 1,220 mm (48 in.)

(single row)

Trailer Max. load 363 kg (800 Ibs)

(weight of trailer included)

NOTE: The above limits are applicable if only one attachment is used on the tractor.

55

l Towing

l Never attempt to tow anything without a trailer hitch. Failure to use a

proper hitch could cause the tractor to overturn resulting in severe per-

sonal injury or equipment damage.

l Never allow anyone to ride in the trailer.

l Traveling and turning at high speeds while towing a trailer or other at-

tachment is dangerous. Use 1st gear when towing a trailer or attach-

ment over rough ground.

l Avoid sudden starts and stops while towing. The momentum of the

trailer or attachment could cause loss of control resulting in an accident

and severe personal injury or equipment damage.

l The weight of a trailer increases stopping distances; use extra care,

especially when operating on a slope.

Use only those attachments which are designed for the use with this vehi-

cle (Category 0). If you have any questions or doubts about the suitability

of any other attachments, consult your authorized Honda tractor dealer.

[ IMPORTANT NOTICE ] Th e removal of any rear attachment is necessary

when using the draw plate for towing. If the rear attachment is not remov-

ed, damage to the tractor and/or the attachments can occur.

1. Maximum towing weight:

363 kg (800 Ibs) including the weight of the trailer.

m Exceeding the maximum towing weight could lead to loss of

control and cause an accident resulting in severe personal injury or equip-

ment damage.

56

2. Maximum tongue weight:

20 kg + 9 kg (45 Ibs + 20 Ibs)

m If the trailer’s load is unbalanced so that the tongue weight is

incorrect, the tractor may overturn resulting in severe personal injury or

equipment damage.

NOTE: Tongue weight is the downward force that the trailer exerts on the

trailer hitch.

57

l Counterweight

When an attachment is fitted to the FRONT or REAR, the weight balance

between front and rear wheels is lost, which may lead to instability while

the vehicle is running (front wheel lift, etc.). To avoid this, it is necessary

to fit a counterweight to regain front-rear wheel balance.

Make suitable counterweight settings according to the list below.

m Under no circumstances should the total weight of the attach-

ment, counterweights and wheel weights exceed 350 kg-(780 Ibs). Failure

to follow this precaution may endanger yourself, and may cause damage

to your tractor or shorten its service life.

The total number of the counterweights needed for each Honda attach-

ment are shown in the table below.

Mid-Mount

Rotary Mower

Snow Blower

HONDA

BER-VAC

42”

None

Rear: 8

c- ---- T)ozer I

BER-VAC

48” I Rear: 5

3”OW L

I I

Rotary Tiller

Plow

BUSH-HCG

40”

BRINLY

PP-1200

Front: 4

None

Disc Harrow BRINLY

DD-1000 None

Attachment Manufacturer,

Part number

Number of counterweights

4WD 2WDI

Trailer

I

None

None I

I

Rear: 8 I

Rear: 5 I

Front: 4 I

Rear wheel weight: 2

(one for each rear

wheel)

------I

Rear wheel weight: 2

(one for each rear

wheel)

Front weight: 1

Rear wheel weight: 2

(one for each rear

------I

wheel)

Rear wheel weight: 2

(one for each rear

wheel)

NOTE: This table is based on each counterweight weighing approximate-

ly 11 kg (25 Ibs).

58

Use the table below and determine the number of the counterweights for

the attachments other than listed in the previous page.

1. Rear Attachment and Counterweight Table

The number in the box indicates the number of counterweights

required.

NOTE: This table is based on each counterweight weighing approximate-

ly 11 kg (25 Ibs).

L: Distance between center of attach-

ment side wheel and center of

gravity of attachment.

w: Weight of attachment

C.G.: Center of gravity

Any attachments which exceed the sizes

and weights shown in the table to the

left should not be used.

0: Counterweight unnecessary

l : Attachment should not be used

59

2. Front Attachment and Counterweight Table

The number in the box indicates the number of counterweights

required.

NOTE: This table is based on each counterweight weighing approximate-

ly 11 kg (25 Ibs).

* Attachment should not be used.

C.G.

\

60

7. Driving on a slope

Before starting up or down a long incline, select one of the lower gear

ranges, so that tractor speed is reduced, but engine speed is high for max-

imum control.

l Driving across the face of a slope can cause the tractor to tip over and

you can be injured. Always drive up or down a slope.

l Making turns on a slope can cause the tractor to tip over and you can be

injured. Drive straight up or straight down slopes.

l Changing gears while driving on a slope can cause loss of control. Shift

to a lower gear before approaching a slope.

l Engagement of the differential lock while driving on a slope can cause

loss of control.

l Avoid parking on a slope. If necessary, apply the parking brake and

place blocks on the downhill side of each wheel.

Refer to the table below for driving on a slope.

Typical Without ATT Mid ATT Rr ATT Fr ATT Towing

Attachment Mid-mount

Tractor Rotary Rear Front Snow Trailer

Condition Mower Tiller Thrower

Counter-

weight and *See topic under COUNTERWEIGHT

Wheel Weight

Towing 450 lb (200

Load kg) (Trailer

included)

Max.

Speed 6th (5.1 km/h, 3.2 MPH)

Method of

Driving Moving only Moving and Moving only. Moving only. Do not stop

(UP and Down) mowing Do not work Do not work on a slope

61

UPHILL STARTING PROCEDURE

If possible avoid stopping the tractor while driving uphill. If it is necessary

to stop on a hill, follow the special procedure below when restarting:

l If this procedure is not followed when restarting on an uphill slope the

tractor may roll backwards during clutch engagement, and this could

cause it to tip over resulting in severe personal injury.

l Abruptly applying the brake pedal while the tractor is rolling backwards

down a slope may cause the tractor to tip over.

- 1. Depress the brake pedal and hold it down.

- 2. Move the throttle lever to “FAST” position.

- 3. Depress the clutch pedal and then move the transmission lever to 1 st

gear position.

- 4. Release the clutch pedal first, then release the brake pedal.

m If the brake pedal is released before the clutch pedal, the trac-

tor may go back down. Never make hard braking. It may cause the tractor

to tip over.

7. Special Obstacles:

- 1. To safely cross drainage ditches or embankments, use a ramp to

reduce the effective angle of the obstacle to less than 15’

NOTE: If you feel that you cannot accurately judge angle of the

ramps, we suggest that you obtain an inclinometer. This type of

gauge is available at most hardware stores.

- 2. Avoid swampy or muddy areas deep enough to reach the center line

of the wheels. The tractor can become stuck, especially if it is carr-

ing attachments.

62

8. Stopping the engine

l In an emergency:

Turn the engine switch (ignition switch) OFF.

Depress the clutch and brake pedal.

l In normal use:

- 1. Move the throttle lever to “SLOW.”

- 2. Depress the clutch and brake pedals simultaneously.

Move the main transmission lever to “NEUTRAL”.

CLUTCH PEDAL

63

- 3. Shift the front and rear P.T.O. levers to the “OFF” position.

FRONT P.T.O. -CLUTCH LEVER

- 4. Lower any attachment to the ground with the hydraulic lift lever.

HYDRAULIC LEFT LEVER

- 5. Turn the engine switch (ignition switch) to “OFF” and remove the

key.

ENGINE SWITCH K

64

- 6. Push down the park brake lock lever while depressing the brake

pedal.

PARK BRAKE LOCK LEVER

m To avoid injury to yourself and others, before leaving the trac-

tor unattended, ALWAYS: park on level ground, disengage the power

take-off (P.T.O.), lower the attachment, set the parking brake, stop the

engine and remove the key.

65

9. Recommended working speed

Select a safe and correct operating speed as per the instructions shown in

the chart below.

RECOMMENDED WORK SPEED

4 DOZER BLADE b[

4 DISKHARROWD

10. High Altitude Operation

At high altitude, the standard carburetor air-fuel mixture will be too rich.

Performance will decrease, and fuel consumption will increase. A very rich

fuel mixture may also foul the spark plugs and cause hard starting.

High altitude performance can be improved by installing a smaller diameter

main fuel jet in the carburetor and readjusting the pilot screw. If you

always operate the engine at altitudeds higher than 6,000 feet above sea

level, have an authorized Honda tractor dealer perform this carburetor

modification.

Even with carburetor modification, engine horsepower will decrease about

3.5% for each 1,000 feet increase in altitude. The effect of altitude on

horsepower will be greater than this if no carburetor modification is made.

IMPORTANT NoT’CE 1 Once a carburetor is jetted for high altitude use,

operation at lower altitudes without rejetting may result in reduced perfor-

mance, overheating, and serious engine damage.

It is especially important to rejet a carburetor when going from a higher

altitude to a lower one. At lower altitudes, the air/fuel mixture may

become excessively lean.

67

7. TRANSPORTING

Transporting

m The engine and exhaust system become hot during operation

and remain hot for a while after stopping. Contact with hot engine com-

ponents or the exhaust system can cause burns and can ignite some

materials.

Avoid touching the engine or exhaust system for at least 15 minutes after

the engine has stopped. Allow the engine to cool before transporting the

tractor.

[ IMPORTANT NOTICE ] T owing the tractor behind another vehicle or using it

to push another vehicle can damage the tractor.

Transport the tractor on a flat, level trailer or in a pickup truck. To avoid

gasoline spillage, keep the tractor level while transporting.

m Gasoline is extremely flammable, and gasoline vapor can ex-

plode, causing injury or death.

Transport the tractor on a flat, level heavy duty trailer.

1. Use a loading ramp that is strong enough to support the combined

weight of the tractor, its attachments and the operator. The loading

ramp must be long enough so that its slope is 15O or less.

2. Use reverse gear 1st or 2nd to back the tractor up the ramp.

NOTE: If you feel that you cannot accurately judge angle of the ramps,

we suggest that you obtain an inclinometer. This type of gauge is available

at most hardware stores.

RAMP n

LESS THAN 15”

NOTE: If the engine stalls during loading, immediately depress the brake

pedal and clutch pedal, then let the tractor roll down the ramp by slowly

releasing the bae pedal.

68

3: After loading, apply the parking brake and remove the engine switch

(ignition switch) key.

4. Tie the tractor down securely.

Tie-down hooks should be on or near the floor. Use the tie-down points

shown below.

1 IMPORTANT NOTICE

. Use heavy-duty straps, chains, or cables to fasten tractor to the trailer.

Both front and rear straps’ must be directed down and outward form

tractor.

l To avoid damaging the tie rods, be careful not to put the ropes around

or near them when securing the front end.

FRONT REAR

T TIE-FiOD

69

8. INSTALLING AN ATTACHMENT

Before installing or using any attachment, carefully read all instructions

and precautions.

m To prevent accidental start-up, remove the engine switch (igni-

tion switch) key, and disconnect the spark plug cap before installing or ad-

justing attachments.

1. Rear 3-point hitch link installation (option)

- 1. Install the hitch box on the tractor with the six bolts and nut nuts.

-2. Attach the check links to the right and left lower links with the check

links pins and secure with the cotter pins.

-3. Install the right and left lower links to the hitch box section with

lower link pins.

-4. Insert the check links to the outside of the lower link pin and secure

with a lock pin.

-5. Attach the lift rod pin to the lift arm.

-6. Install the right side of the lift rod (with the turnbuckle attached) to

the right sides of the lower link and lift arm.

Fit the left side of the lift rod to the left sides of the lower link and lift

arm and secure all attachments with pins.

-7. Install the upper link on the cylinder mounting plate with the four

bolts.

-8. Install and secure the upper link with the link and lock pins.

-9. Check that all parts are installed securely. Tighten the nuts to the

specified torques.

70

HITCH iOX

7.0 kg-m (50.6 ft-lbs)

2.2 kg (15.9 ft-lbsj

uFT ROD

’ LOCK PIN

:CK LINK

71

2. Rear 3-point hitch attachment installation

Park the tractor on firm, level ground, set the parking brake, and move the

shift lever to “N (Neutral)“. Set both front and rear P.T.O. levers to the

“OFF” when installing, adjusting or removing an attachment.

m Installing, adjusting or removal of an attachment with the

engine running is dangerous and you can be injured. Remove the key from

the ignition, and disconnect the spark plug cap to prevent accidential start-

UP-

a. Place the hydraulic switch lever to

“REAR”, place the lift lever in the

“DOWN” position and fully lower

the lower link.

b. Slacken the check links and open

the lower links as necessary.

c. Install the lower link on the left

side first, then the right side using

the turn buckle adjuster to adjust

for length.

d. Install the UPPER link to the at-

tachment top mast.

e. Adjust length of the UPPER link

with the handle and secure with

the lock nut.

LOWE<LINK

TURNBUCKLE ADJUSTER

TURNBUCKLE ADJUSTER AS1

72 LO& NUT

cl.

Install the universal shaft.

With the lock on the tractor

side fully depressed, insert the

universal shaft fully into the

P.T.O. hole.

Release the lock, pull out the

joint slowly until the lock

returns to the position shown

in the diagram.

Move the universal shaft back

and forth and check that the

lock is secure.

h Id

Use the turnbuckle adjuster on the

right side of the lift rod to get the

attachment horizontal. After ad-

justing, secure with a lock nut.

UNlVEFiSAL SHAFT

UNIVERS(IL SHAFT

CH ECK

LIN K

-II-

1 cm (0.4 in)

1 IMPORTANT NOTICE 1

l After installing the attachment, check that the lock pins are securely in

place.

l If there is noise from the universal shaft while driving, adjust the length

of the top link slightly. If there is excessive noise from the universal

shaft when in use, damage can be caused to P.T.O. section.

l If the check link is adjusted too tightly, it may break.

l Use only attachment designed for use with this tractor. 73

9. MAINTENANCE

Periodic maintenance and adjustment are necessry to keep the tractor in

good operating condition. Service and inspect according to the

MAINTENANCE SCHEDULE.

To avoid carbon monoxide poisoning, shut off the engine before perfor-

ming any maintenance. If you run the engine in an area that is confined,

or even partially enclosed, the air you breathe will contain a dangerous

amount of exhaust gas. If the engine must be run for any reason, be

sure the area is well-ventilated.

To avoid serious burns, allow the engine to cool before performing

maintenance.

Shut the engine off and set the parking brake before performing any

maintenance.

To prevent accidental start-up, remove the engine switch (ignition

switch) key and disconnect the spark plug cap.

The tractor should be serviced by an authorized HONDA tractor dealer

unless the owner has proper tools and service data and is mechanically

qualified.

1 IMPORTANT NOTICE 1 u se only genuine Honda parts or their equivalent for

maintenance or repair. Replacement parts which are not of equivalent

quality may damage your tractor.

SPARK PLUG CAP

ENGINE SWITCH (IGNITION SWITCH) KEY

74

1. Tool kit

The tools supplied are necessary for performing some periodic mainte-

nance, simple adjustments and repairs.

The tool kit is stored in the tool box behind the seat.

The tool kit as well as the Owner’s Manual should always remain with the

tractor.

iL=J

Q

TOOL BAG

14x 17mm

OPEN END WRENCH

10 x 12 mm

OPEN END WRENCH

SCREWDRIVER GRIP

No. 2 SCREWDRIVER

SPARK PLUG WRENCH

LUG WRENCH

\

75

2. Maintenance Schedule

NOTE: (1) Service the air cleaner more frequently when used in dusty areas.

(2) These items should be serviced by an authorized Honda tractor dealer, unless the owner

has proper tools and is mechanically proficient. See the Honda Shop Manual.

(3) Check the nuts daily for the first 20 hours of operation, and retighten if necessary.

76

3. Engine oil change

Drain the oil while the engine is warm to assure rapid and complete

draining.

m Used motor oil mav cause skin cancer if repeatedlv left in con-

tact with the skin for prolonged periods.

Although this is unlikely, unless you handle used oil on a daily basis, it is

still advisable to thoroughly wash your hands with soap and water as soon

as possible after handling used oil.

1. Open the engine hood.

2. Remove the oil filler cap and drain plug, and drain the oil into a suitable

container.

3. Retighten the drain plug securely.

4. Refill to the upper level mark on the dipstick with the recommended oil

(see page 27). Tighten the oil filler cap securely.

OIL CAPACITY: 1.10 P (1.16 US qt)

-LOWER

LEVEL

OIL FILLER CAP OIL iRAIN BOLT

NOTE: Please dispose of used motor oil in a manner that doesn’t harm the

environment. We suggest you take it in a sealed container to your local

service station for reclamation. Do not throw it in the trash or pour it on

the ground or down a drain.

77

4. Air cleaner service

A dirty air cleaner will restrict air flow to the carburetor. If you operate the

tractor in very dusty areas, clean the air cleaner more often than specified

in the MAINTENANCE SCHEDULE.

Operating the engine without the air cleaner will cause rapid engine wear.

1. Open the engine hood.

2. Remove the wing nuts and the air cleaner cover. Remove the elements

and separate them. Carefully check both elements for holes or tears and

replace if damaged.

3. Foam element: Clean in warm, soapy water, rinse, and dry thoroughly.

Or, clean in nonflammable solvent and dry.

Dip the element in clean engine oil, then squeeze out all excess oil. The

engine will smoke when started if too much oil is left in the foam.

m Using gasoline or flammable solvent to clean the filter element

- -

can cause a fire or explosion. Use only soapy water or nonflammable

solvent.

4. Paper element: Tap the element several times on a hard surface to

remove loose dirt, or blow low pressure (30 psi or less) compressed air

through the filter from the inside. Do not try to brush off dirt. Brushing

will force dirt into the fibers.

AIR CLEANER COVER

FOAM ELEMENT

78

WING NUTS

PAPER ELEMENT

5. Spark plug service.

Recommended spark plug: BPRGES-11 (NGK)

W20EPR-U 11 (ND)

m Touching a hot engine or exhaust system can cause serious

burns. Let the engine cool before performing maintenance.

1 IMPORTANT NoT’CE 1 Spark plugs of the wrong heat range can cause

engine damage.

For good performance, the spark plug must be properly gapped and free of

deposits.

1. Open the engine hood and remove the spark plug cap.

2. Clean any dirt from around the spark plug base.

3. Use a spark plug wrench to remove the spark plug.

WRENCH

4. Visually inspect the spark plug. Discard it if there is apparent wear or if

the insulator is cracked or chipped. Clean the spark plug with a wire

brush if it is to be reused.

5. Measure the plug gap with a feeler gauge.

The gap should be 1.0-l .l mm (0.039-0.043 in). Correct as

necessary by carefully bending the side electrode.

1.0-1.1 mm

(0.039-0.043 in1

SIDE

ELECTRODE

79

6. Install the spark plug carefully, by hand, to avoid cross-threading.

7. After the spark plug is seated, tighten with a spark plug wrench to com-

press the washer.

1 IMPORTANT NoTlCE 1 Loose spark plug can get hot enough to damage

the engine. Overtightening may damage the threads.

NOTE: If installing a new spark plug, tighten l/2 turn after the spark

plug seats to compress the washer. If reinstalling a used spark plug,

tighten l/8- l/4 turn after the spark plug seats to compress the

washer.

80

6. Battery service

l Refilling battery fluid

If the tractor is operated with insufficient battery electrolyte, sulfation and

battery plate damage will occur.

If rapid loss of electrolyte is experienced, or if your battery seems to be

weak, causing slow starting or other electrical problems, see your

authorized Honda tractor dealer.

Open the engine hood and check the electrolyte level in each battery cell.

Fill the battery with distilled water to the upper level line. Never overfill the

battery.

m Batteries produce explosive gases: If ignited, an explosion can

cause serious injury or blindness. Provide adequate ventilation when

charging.

l CHEMICAL HAZARD: Battery electrolyte contains sulfuric acid. Con-

tact with eyes or skin, even through clothing, may cause severe burns.

Wear a faceshield and protective clothing.

l Keep flames and sparks away, and do not smoke in the area.

ANTIDOTE: If electrolyte gets into your eyes, flush thoroughly with

warm water for at least 15 minutes and call a physician immediately.

l POISON: Electrolyte is poison.

ANTIDOTE

- External: Flush thoroughly with water.

- Internal: Drink large quantities of water or milk.

Follow with milk of magnesia or vegetable oil, and call a physician

immediately.

l KEEP OUT OF REACH OF CHILDREN.

NOTE: Use distilled water in the battery.

l Tap water will shorten the service life of the battery.

l Overfilling may cause electrolyte overflow and corrosion. Wash off any

spilled electrolyte immediately.

UPPER LEVEL

LOWER LEVEL

81

n Battery cleaning

If the battery terminals are contaminated or corroded, remove the battery

and clean the terminals.

1. Remove battery set plate.

2. Disconnect the battery cable at the battery negative (-1 terminal, then

at the battery positive (+) terminal.

6 mm NUTS

BATTERY SET

) TERMINAL

3. Remove the battery and clean the battery termin,als and battery cable

terminals with a wire brush or sand paper.

Clean the battery with a solution of baking soda and warm water, tak-

ing care not to get the solution or water in the battery cells. Dry the bat-

tery thoroughly.

4. Connect the battery positive (+I cable to the battery positive (+I ter-

minal, then the battery negative f-1 cable to the battery negative (-1

terminal. Tighten the bolts and nuts securely.

NOTE: Install the battery to the rear right part of the battery tray, as

shown in the figure below.

BAlTERY TRAY

FRONT +

82

BATiERY

5. Coat the battery terminals with grease.

6. Reinstall the battery set plate.

NOTE: Evenly tighten the 6 mm set plate nuts a little at a time. Install the

set plate so that the filler caps (A and B) to either side of it can still be

removed.

SET PLATE

m When disconnecting the battery cable, be sure to disconnect at

the battery negative (-1 terminals first. To connect, connect at the

positive (+I terminal first, then at the negative (-1 terminal. Never dis/con-

nect the battery cables in the reverse order, as this can cause a short cir-

cuit when a tool contacts the terminals.

83

7. Fuel sediment cup cleaning

m

l Gasoline is extremely flammable and explosive under certain contitions.

Do not smoke or allow flames or sparks in the area.

1. Open the engine hood and remove the lock pin and washer from sup-

port rod. Remove the three 6 mm bolts and remove the left side cover.

2. Remove the cup holder with a wrench and remove the fuel filter cup.

3. Clean the filter cup to remove sediment.

4. Reinstall the O-ring, filter cup and cup holder securely.

5. Reinstall the left side cover.

6. Check for fuel leaks after installation.

LOCK PIN WASHER

LEFT SIDE

SUPPORT ROD

O-RING

FILTER CUP

CUP HOLDER

84

8. Transmission oil inspection.

1 IMPORTANT NOTICE 1 c ontaminated or insufficient oil will reduce the ser-

vice life of the tractor’s transmission. Follow the instructions for

maintenance interval and oil capacity.

1. Park the tractor on level ground.

2. Remove the oil check bolt from the transmission rear cover.

3. The oil level should be at the lower edge of the check bolt hole; if it is

not, add oil through the check bolt hole until the level reaches the lower

edge.

4. After checking, tighten the oil check bolt securely.

Recommended oil: 1 OW-30

NOTE: If the outside temperature is below -15OC, use SAE 5W-30

engine oil. Consult your authorized Honda tractor dealer if replacement of

the transmission oil is necessary.

OIL CHECK BOLT

85

9. All fasteners tightness/Lubrication points

l Check all nuts, bolts and fasteners and tighten securely if necessary.

l Check and apply grease where noted.

Recommended Grease: SAE Multipurpose Grease

Lubrication points (cont’d)

Check and apply grease where noted.

Recommended grease: SAE Multipurpose Grease.

87

10. Spark arrester maintenance (optional part)

You can purchase an optional, U.S.D.A. qualified spark arrester from your

authorized Honda tractor dealer. Spark arresters are required in some

areas; check local laws and regulations before operating your tractor.

m The muffler becomes very hot during operation and remains

hot for a while after the engine stops. Be careful not to touch the muffler

while it is hot. Allow it to cool before proceeding.

The spark arrester must be serviced every 100 hours to maintain its

efficiency.

1. Remove the two 5 mm screws from the exhaust pipe tip. Remove the

exhaust pipe tip and spark arrester (be careful not to damage the spark

arrester screen).

2. Use a wire brush to remove carbon deposits from the spark arrester

screen.

3. Reinstall all parts in the reverse order of removal.

88

NOTE: Inspect the spark arrester screen for holes or tears. Replace it if it

is damaged.

11. Wheel removal

Do not attempt to remove a wheel unless the tractor is on firm level

ground.

Do not attempt to remove or replace a tire unless you have the equipment

and knowledge to do so properly.

1. Apply the parking brake and put the transmission in gear.

2. Block the wheels securely and loosen the lug nuts counterclockwise

one turn.

3. Place a jack under the jack point nearest the wheel you are removing

and raise the wheel off the ground.

4. Remove the nuts and wheel.

5. Install the wheel and hand-tighten reinstall the nuts.

6. Lower the tractor, remove the jack, and then tighten the nuts a little at a

time in an “X” pattern.

Specified torque: 13 kg-m (94 ft-lb)

(JACK POINTS]

FRONT REAR

\

89

12. Fuse replacement

The main fuse, located near the battery on the positive is 20A. The fuse

box is located on the right side of the head light case. The specified fuses

are 7.5A. When frequent fuse failure occurs, it usually indicates a short

circuit or an overload in the electrical system. See your authorized Honda

tractor dealer for repair.

To replace fuses pull the old fuse out of the clips with your finger. Push a

new fuse into the clips.

MAIN FUSE (20A) 7.5A FUSE BLOWN FUSE

I

FUSE ‘BOX

m Never use fuse with a different rating from that specified.

Serious damage to the electrical system or a fire may result.

Turn the engine switch (ignition switch) OFF and remove the key before

checking or replacing fuses to prevent accidental short-circuiting.

90

13. Headlight bulb replacement

Open the engine hood and lift up the edge of the bulb connector rubber

cover and pull it back.

Push in and turn the bulb connector counterclockwise, then remove the

connector and bulb.

Install the bulb, and then align the tab on the bulb connector with the

cutout in the headlight case. Turn the bulb connector clockwise while

pushing it in, and then fit the rubber cover down over the connector.

n BULB

Push and Twist

BULB CONNECTOR

91

10. LONG TERfVl STORAGE

Preparation for storage

The engine becomes very hot during operation and remains hot for a while

after stopping. Allow the engine to cool before storing.

m Contact with a hot engine or exhaust system can cause serious

burns or fires. Let the engine cool before storing.

The following steps should be taken to protect the lawn tractor whenever

it will be stored for longer than 30 days.

1. Pump all gasoline from the fuel tank into an approved gasoline

container.

Drain fuel from the fuel sediment cup as described in page 84 and loosen

the carburetor drain screw, and drain the fuel into an approved gasoline

container. After draining, tighten the drain screw securely.

m Gasoline is extremely flammable, and gasoline vapor can ex-

plode, causing serious injury or death. Use extreme care when handling

gasoline.

Keep flames and sparks away, and do not smoke in the area.

NOTE: If gasoline is not drained before storage, fuel system damage may

result.

92

2. Change the engine oil (see p. 77).

NOTE: If the tractor will be stored for longer than 3 months, open the

engine hood, remove the spark plug and pour three tablespoons (approx-

imately 1 oz.) of clean motor oil into the cylinder.

MOTOR OIL

Place the front P.T.O. (Power Take-off) lever in the ON position. Turn the

front clutch several rotations by hand, then return the P.T.O. lever to the

OFF position. Reinstall the spark plugs.

FRONT CLUTCH

m Be sure to wear heavy-duty gloves when turning the front

clutch. If the lawn tractor has been running, the engine will be very hot.

Allow it to cool before proceeding.

3. Remove the battery and store in a cool, dry place. Recharge it once a

month.

93

4. Store the tractor on a level surface in a dry, dust-free area with the

parking brake lever set.

5. Cover the tractor to keep out dust.

6. Check tire air pressure regularly during storage and inflate if necessary.

Removal from storage

1. Check the battery electrolyte level (see p. 29). Fully recharge the bat-

tery, and install it in the tractor.

2. Remove the spark plug and check that it is clean and properly gapped

(see p. 79). Turn the engine a few revolutions with the starter motor

before reinstalling the spark,plug.

3. Thread the spark plug in as far as possible by hand, then tighten it l/8

to l/4 turn further with the plug wrench.

4. Check the engine oil level (see p. 27).

5. Fill the fuel tank, and start the engine by following the starting instruc-

tions (see p. 45).

NOTE: If the cylinder was coated with oil, the engine will initially smoke

at start up; this is normal.

94

11. WIRING DIAGRAM

I””

r-2. iii

95

12. TROUBLESHOOTING

(1

l Starter does not work;

1. Main transmission shift lever set in- Shift lever in “N”

other than NEUTRAL.

2. Front or rear PTO clutch lever set i -Set lever in “OFF”

ON.

3. Loose or corroded battery

terminal

4. Blown fuse

5. Battery run down

DRetighten or clean

(see p. 82)

WReplace (see p. 90)

WSee your authorized Honda

dealer

l Engine cranks but won’t start;

1. No fuel in tank *Refill tank (see p. 37)

2. Choke not pulled out when engine- Pull out choke

is cold

3. Disconnected spark plug cap- Reinstall cap

4. Faulty plug WClean or replace (see p. 79)

5. Blown fuse ,Replace (see p. 90)

6. Faulty fuel cut solenoid valve- See your authorized Honda

dealer

l Engine lacks power;

l Unstable engine rpm;

l Stalling after starting;

l Overheating;

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

96

Improper grade of fuel &Drain residual fuel and refill

(see p. 38)

Front PTO clutch out of adjustment- See your authorized Honda

(not disengaged completely) dealer

Throttle cable not adjusted -See your authorized Honda

properly dealer

Governor not adjusted proper1 y-bSee your authorized Honda

dealer

Carburetor faulty &See your authorized Honda

dealer

Ignition system faultypmsee your authorized Honda

dealer

Fuel filter clogged &See your authorized Honda

dealer

Air cleaner cloggeMClean (see p. 78)

Faulty spark plug *Clean or replace (see p. 79)

Improper governer operation- See your authorized Honda

dealer

11. Incorrect valve clearance -See your authorized Honda

dealer

12. Improper grade of fuel *Drain residual fuel and refill

(see p. 38)

13. Improper attachment *Replace with recommended

attachment

14. Extreme weather/barometric- See your authorized Honda

conditions (altitude, dealer

temperature)

15. Parking brake not released fully -Release fully

16. Brake dragging DSee your authorized Honda

dealer

17. Excessive load WReduce load or speed

18. Clogged air intake or shrould- Clean (see p. 30)

l Excessive oil consumption

1. Improper oil viscosity muse correct viscosity of oil

(see p. 27)

2. Oil leak *Check drain plug for

tightness

3. Worn piston ring/cylinder- See your authorized Honda

dealer

1 ELECTRICAL SYSTEM ]

l Battery runs down frequently

1. Loose or corroded battery ,Clean or retighten

terminal (see p. 81)

2. Low electrolyte level WAdd distiled water

(see p. 81)

3. Damaged battery cell ‘Replace battery

4. Faulty battery charging coil- See your authorized Honda

dealer

l Oil pressure warning lamp remains “ON”

after engine is started

1. Lack of oil in engine oil pan-Replenish oil

2. Faulty oil alert See your authorized Honda

dealer

l Oil pressure warning lamp not turned “ON”

immediately after engine starts

1. Blown lamp bulb *See your authorized Honda

dealer

2. Blown fuse *Replace (see p. 90)

3. Faulty oil alert YSee your authorized Honda

dealer

97

l Headlight not turned ON

1. Blown light bulb Weplace (see p. 91)

2. Ignition key not turned to ON- Turn ignition key to ON

3. Blown fuse Weplace (see p. 90)

l Parking brake warning buzzer not operated

1. Blown fuse ,Replace (see p. 90)

2. Faulty buzzer @See your authorized Honda

dealer

l Fuel gauge not operated

1. Blown fuse

2. Faulty gauge

WReplace (see p. 90)

&ee your authorized Honda

dealer

[ BRAKES ]

l Poor brake performance

1. Clutch pedal not depressed *Apply brake while depressing

clutch pedal

2. Excessive brake pedal play

3. Brake linings worn

WSee your authorized Honda

dealer

Gee your authorized Honda

dealer

4. Excessive inertia/weight of -Use correct attachment in cor-

attachment rect manner

l Brake applied only on one side

1. Incorrect brake adjustment- See your authorized Honda

dealer

2. Brake pedal shaft sticking

3. Uneven tire pressure mApply grease

blnflate tires to correct

pressure (see p. 34)

1 CLUTCH ]

l Clutch not disengaged, Clutch not engaged

1. Improper clutch adjustment- See your authorized Honda

dealer

2. Clutch discs worn *See your authorized Honda

dealer

98

1 STEERING 1

l Hard steering

1. Insufficient tire pressure blnflate tires to correct tire

pressure (see p. 34)

2. Differential lock applied *Release lock

3. Excessive weight of attachment -Follow attachment weight

recommendation (see p. 54)

4. Uneven weight distribution- Adjust with counterweights

(see p. 58)

5. Load towed too heav y~~follow weight limit recom-

mendations (see p. 56)

l Steers to one side or does not track straiaht

1.

2.

3.

4.

5.

Incorrect brake adjustment -See your authorized Honda

dealer

Incorrect front-end alignment- See your authorized Honda

dealer

Uneven tire pressures blnflate tires to correct

pressure (see p. 34)

Loose fasteners in steering linkag -See your authorized Honda

dealer

Loose wheel nuts WRetighten to specified torque

(see p. 34)

1 DIFFERENTIAL LOCK 1

l Differential lock not applied

1. Improper pedal play &ee your authorized Honda

dealer

2. Power not transmitted to wheels- Shift into LOW speed, engage

clutch, and then depress pedal

l Differential lock not released

1. Load from wheels applied to- Drive in opposite direction a

differential lock little to release load from dif-

ferential lock

1 FRONT P.T.O. 1

l PTO does not rotate (or rotates too slowly)

1.

2.

3.

4.

5.

Primary belt broken *See your authorized Honda

dealer

Insufficient primary belt tension- See your authorized Honda

dealer

Incorrect clutch lever free play- See your authorized Honda

dealer

Clutch lining worn WSee your authorized Honda

dealer

Clutch cable cut off )See your authorized Honda

dealer 99

l PTO does not rotate

1. PTO lever not set in ON ,Set lever in ON

l PTO cannot be installed

1. Foreign matter on shaft splines -Clean and apply grease (see

p. 86)

2. Shaft not inserted into PTO- Insert fully (see p. 73)

sufficiently

l PTO lever will not shift into ON (gear noise heard)

1. Clutch pedal not depressed -Depress clutch pedal before

shifting

2. Attachment still coasting due to- Bring attachment to complete

inertia stop before shifting

1 HYDRAULIC LIFT 1

l Lift arm does not raise (or raises slowly)

1. Change lever not shifted into -Set in FRONT or REAR

FRONT or REAR fully securely

2. Insufficient fluid in system- Replenish (see p. 35)

3. Loss of fluid WSee your authorized Honda

dealer

4. Descending speed adjusting knob -Adjust speed (see p. 25)

closed

5. Load on lift arm exceeding limits -Follow load limit recommenda-

tions (see p. 55)

6. Faulty hydraulic valve or pump -See your authorized Honda

dealer

l Lift arm lowered by its own weight

1. Lack of fluid in system WReplenish (see p. 35)

2. Lift lever not set in NEUTRAL- Set lever in NEUTRAL

3. Loss of fluid *See your authorized Honda

dealer

4. Faulty hydraulic control valve -See your authorized Honda

dealer

100

13. SPECIFICATIONS

MODEL H5013

Power product discription code Honda FAHA

DEMENSION

Overall length 2.190 mm (86.2 in)

Overall width 1,060 mm (41.7 in)

Overall height 1,785 mm (70.3 in) with R.0.P.S

Ground clearance 150 mm (5.9 in)

Wheelbase 1,305 mm (51.4 in)

Wheel tread (Front) 855 mm (33.7 in)

(Rear) 850 mm (33.5 in)

Dry weight A4 type: 465 kg (1.025 Ibs)

A2 type: 430 kg (948 Ibs)

ENGINE

Model GX390

Type 4-stroke, overhead valve, 1 cylinder

Displacement 389 cm3 (23.7 cu in)

Bore and stroke 88 x 64 mm (3.5 x 2.5 in)

Maximum horsepower 13 ps13.600 r.p.m.

Oil capacity 1.1 P (1.2 U.S. qt)

FRAME

Brakes Mechanical leading-trailing shoe type

brake (rear wheels)

Front tire size, pressure 20 x 7.00-l 2 (2 PRI, 1 .O kg/cm’

(14.2 psi)

Rear tire size, pressure 24 x 8.00-14 (2 PR), 0.8 kg/cm2

(11.4 psi)

Steering Pinion-and-sector four-wheel steering

Fuel tank capacity 8.5 P (2.2 U.S. gal)

DRIVE TRAIN

Transmission type Selective sliding 8 speeds forward and 4

speeds reverse transmission

Travel speeds

(at full 3800 r.p.m.1

Forward 1 (L-1) 0.7 km/h (0.4 mile)

2 (H-1) 1 .I km/h (0.7 mile) ’

3 (L-2) 1.5 km/h (0.9 mile)

4 (H-2) ’ 2.3 km/h (1.4 mile)

5 (L-3) 3.2 km/h (2.0 mile)

6 (H-3) 5.1 km/h (3.2 mile)

7 (L-4) 6.8 km/h (4.2 mile)

8 (H-4) 10.7 km/h (6.6 mile)

44 type: Two and Four-Wheel Drive

A2 type: Two-Wheel Drive only

101

MODEL

Power product discription code

Reverse 1 (L-R11

2 (H-R11

3 (L-R21

4 (H-R21

Transmission oil capacity

Front differential oil capacity

Final riduction oil capacity

HYDRAULIC SYSTEM

Working pressure

Pump type

Oil Capacity

P.T.O.

Tvw Rear

Front

Saft Rear

Front

Speed Rear

Front

ELECTRICAL

Battery

Spark plug

Headlight

Oil warning indicator

H5013

Honda FAHA

0.8 km/h (0.5 mile)

1.3 km/h (0.8 mile)

1.7 km/h (1 .l mile)

2.7 km/h (1.7 mile)

3.8 P (4.0 U.S. qt)

0.45 P (0.48 U.S. qt)

0.2 P (0.21 U.S. qt)

90 kg/cm2 (1,280 psi)

Gear pump

1.8 P (1.9 U.S. qt)

1.95 P (2.1 U.S. qt) with rear hydraulic lift

Dependent of main clutch

Live independent

ASAE “0” Category INV. spline 1 inch 15

teeth (female)

INV. spline 1 inch 15 teeth (male)

2,000 rpm at engine speed of 3,600 r.p.m.

2,650 rpm at engine speed of 3,600 r.p.m.

12V-30AH 12V-35AH (optional part)

BPRGES-11 (NGK), W20EPR-Ul l (ND)

12V-25W

12v-1.7w

102

14. WARRANTY SERVICE

Owner Satisfaction

Your satisfaction and goodwill are important to your dealer and to us. All

Honda warranty details are explained in the Distributor’s Limited Warran-

ty. Normally, any problems concerning the product will be handled by your

dealer’s service department. If you have a warranty problem that has not

been handled to your satisfaction, we suggest you take the following

action:

l Discuss your problem with a member of dealership managemert. Often

complaints can be quickly resolved at that level. If the problem has

already been reviewed with the Service Manager, contact the owner of

the dealership or the General Manager.

l If your problem still has not been resolved to your satisfaction, contact:

American Honda Motor Co., Inc.

P.O. Box 50

Gardena, California 90247-0805

Telephone: (213) 604-2400

We will need the following information in order to assist you:

- Your name, address, and telephone number

- Product model and serial number

- Date of Purchase

- Dealer name and address

- Nature of problem

After reviewing all the facts involved, you will be advised of what action

can be taken. Please bear in mind that your problem will likely be resolved

at the dealership, using the dealer’s facilities, equipment, and personnel,

so it is very important that your initial contact be with the dealer.

Your purchase of a Honda product is greatly appreciated by both your

dealer and American Honda Motor Co., Inc. We want to assist you in every

way possible to assure your complete satisfaction with your purchase.

103

Current customer service contact information:

United States, Puerto Rico, and U.S. Virgin Islands:

Honda Power Equipment dealership personnel are trained professionals. They should

be able to answer any question you may have. If you encounter a problem that your

dealer does not solve to your satisfaction, please discuss it with the dealership's

management. The Service Manager or General Manager can help. Almost all problems

are solved in this way.

If you are dissatisfied with the decision made by the dealership's management, contact

the Honda Power Equipment Customer Relations Office. You can write:

American Honda Motor Co., Inc.

Power Equipment Division

Customer Relations Office

4900 Marconi Drive

Alpharetta, GA 30005-8847

Or telephone: (770) 497-6400 M-F, 8:30 am - 7:00 pm EST

When you write or call, please provide the following information:

• Model and serial numbers

• Name of the dealer who sold the Honda power equipment to you

• Name and address of the dealer who services your equipment

• Date of purchase

• Your name, address, and telephone number

• A detailed description of the problem

MEMO