Honeywell Enraf 990SRFL-2 Radar Level Tank Gauge User Manual Service Manual

Honeywell Enraf Radar Level Tank Gauge Service Manual

Manual

Download: Honeywell Enraf 990SRFL-2 Radar Level Tank Gauge User Manual Service Manual
Mirror Download [FCC.gov]Honeywell Enraf 990SRFL-2 Radar Level Tank Gauge User Manual Service Manual
Document ID1890481
Application IDvcT0XMJzj6BMzY74sDr58A==
Document DescriptionManual
Short Term ConfidentialNo
Permanent ConfidentialNo
SupercedeNo
Document TypeUser Manual
Display FormatAdobe Acrobat PDF - pdf
Filesize258.87kB (3235926 bits)
Date Submitted2013-01-30 00:00:00
Date Available2013-01-30 00:00:00
Creation Date2012-12-19 17:17:52
Producing SoftwareAcrobat Distiller 10.1.4 (Windows)
Document Lastmod2012-12-19 17:17:52
Document TitleService Manual
Document CreatorFrameMaker 8.0
Document Author: TCD-Vision

3ERVICEæ-ANUAL
3MART2ADARæ&LEX,INE
Contact Information:
Head Office - Delft, The Netherlands
Honeywell Enraf
Delftechpark 39, 2628 XJ Delft
PO Box 812, 2600 AV Delft
The Netherlands
Tel.: +31 (0)15 2701 100
Fax: +31 (0)15 2701 111
E-mail: enraf.helpdesk@honeywell .com
Website: http://www.honeywell.com/ps
‹+RQH\ZHOO,QWHUQDWLRQDO,QF
Table of Contents
CHAPTER 1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
1.1 Target Group for this Service Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
1.2 Structure of this Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
1.3 Related Documents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
1.4 Trademarks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
1.5 Contact . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
CHAPTER 2 Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
2.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
2.2 Safety Conventions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
2.2.1 Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
2.2.2 Cautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
2.3 Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
2.3.1 Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
2.3.2 EC Declaration of Conformity (for EU) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
2.3.3 Control Drawings for FM & CSA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
2.3.4 Users . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
2.3.5 Additional Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
2.3.6 Environmental Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
2.4 Liability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
2.5 Labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
2.6 Personal Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
2.7 Warnings and Cautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
2.7.1
2.7.1.1
2.7.1.2
2.7.1.3
2.7.1.4
2.7.1.4.1
2.7.1.4.2
2.7.1.5
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
Opening of the Instrument . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
Closing of the Instrument. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
Working Environment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
Hazardous Zone . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
Safe Zone . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
Required Skills. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
2.8 Electrical. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
2.8.1 IEC Safety Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
2.8.2 Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
2.9 Accordance to Regulations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
2.9.1 Explosion Safety - Without SmartConn . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
2.9.2 Explosion Safety - With SmartConn . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
2.9.3 Compliance to FCC, R&TTE, IC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
2.9.4 EN302372-1 ANNEX B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7
2.9.5 Low-Voltage Directive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7
CHAPTER 3 System Architecture . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
3.1 SmartRadar FlexLine Architecture . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
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3.2 FlexConn Modules. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
3.3 Entities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
3.3.1 Status Entities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
3.3.1.1 Health Entity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
3.3.1.2 Commissioned Entity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8
3.3.2 Generic Entity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8
3.3.3 Function-specific Entities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8
3.4 SmartView Display. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9
3.4.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9
3.4.2 Status Entities on SmartView. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10
3.4.3 Generic Entities on SmartView . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11
3.4.4 Specific Entities on SmartView . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11
3.5 Engauge Service Tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12
3.5.1 Status Entities in Engauge. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-13
3.5.2 Generic Entities in Engauge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-13
3.5.3 Board-specific Entities in Engauge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-13
3.5.4 Specific Entities on Engauge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-13
3.5.5 Function-generic Entities on Engauge. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-13
CHAPTER 4 Service Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
4.1 SmartView . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
4.1.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
4.1.2 SmartView Versions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
4.1.3 Connections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
4.1.4 SmartView Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
4.1.5
4.1.5.1
4.1.5.1.1
4.1.5.1.2
4.1.5.1.3
4.1.5.1.4
4.1.5.1.5
4.1.5.1.6
4.1.5.1.7
4.1.5.1.8
4.1.5.1.9
4.1.5.1.10
4.1.5.1.11
4.1.5.1.12
SmartView Menu Structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
SmartView Screens . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
Start-up Screen. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
Menu Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
Backlight Screen. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6
Display Contrast Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7
Display Settings Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7
Display Test Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7
Identification Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8
Extra Information Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9
Primary Value Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9
Password Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-11
Commands Menu Screens . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-12
Commissioning Menu Screen. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-13
4.2 Engauge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-16
4.2.1 Connecting the Engauge Service Tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-16
4.2.1.1 Wired Connections Situation (FIGURE 4-17) . . . . . . . . . . . . . . . . . . . . . . . 4-16
4.2.1.2 OneWireless Situation (FIGURE 4-18) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-17
4.2.2 Using Engauge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-18
4.2.3 Some Engauge Screen Examples. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-19
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Table of Contents
CHAPTER 5 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
CHAPTER 6 Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
6.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
6.1.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
6.1.2 Text Conventions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
6.2 Enraf Fieldbus (HCI-BPM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
6.2.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
6.2.2 Commissioning the HCI-BPM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3
6.3 Enraf GPU-FlexConn / Modbus Protocol (HCI-GPU) . . . . . . . . . . . . . . . . 6-5
6.3.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-5
6.3.2 Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7
6.3.3
6.3.3.1
6.3.3.2
6.3.3.2.1
6.3.3.3
6.3.3.4
6.3.3.5
6.3.3.5.1
6.3.3.5.2
6.3.3.6
6.3.3.6.1
6.3.3.6.2
6.3.3.6.3
6.3.3.6.4
6.3.3.6.5
6.3.3.6.6
6.3.3.6.7
6.3.3.6.8
6.3.3.6.9
6.3.3.6.10
6.3.3.6.11
6.3.3.6.12
6.3.3.6.13
6.3.3.6.14
6.3.3.7
6.3.3.8
Commissioning the HCI-GPU - Modbus Protocol . . . . . . . . . . . . . . . . . . . . . 6-8
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-8
Modbus Protocol Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-8
Function Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-9
Commisioning Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-10
Commisioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-12
Modbus Holding Registers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-13
Fixed Point Format Gauge Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-14
Floating Point Format Gauge Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-19
Status Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-24
Product Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-24
Water Level. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-24
Product Temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-24
Vapour Room Temperature. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-24
Vapour Room Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-25
Observed Density . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-26
Ambient Temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-26
Product Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-27
HART variable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-28
Relay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-29
Analog Output. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-30
Overfill Protection Status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-31
Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-31
Gauge Status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-31
Modbus Coils. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-32
Modbus Exception Handling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-32
6.3.4 Standard ASCII codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-34
6.4 The OneWireless Communication Option (HCI-1WL) . . . . . . . . . . . . . . 6-35
6.4.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-35
6.4.2 Potential Electrostatic Charging Hazard . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-36
6.4.3
6.4.3.1
6.4.3.2
6.4.3.3
Part No.: 4417.762_Rev07
Adding a Radar to the OneWireless Network . . . . . . . . . . . . . . . . . . . . . . . 6-36
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-36
Preparing the Radar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-37
Authentication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-37
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Table of Contents
6.4.4 Removing a Radar From the OneWireless Network . . . . . . . . . . . . . . . . . . 6-38
6.4.5
6.4.5.1
6.4.5.2
6.4.5.2.1
6.4.5.2.2
6.4.5.2.3
6.4.5.2.4
6.4.5.2.5
6.4.5.2.6
6.4.5.2.7
6.4.5.2.8
6.4.6
Commissioning the HCI-1WL in the OneWireless Network. . . . . . . . . . . . . 6-39
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-39
Transducer Blocks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-40
Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-40
Adding Transducer Blocks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-40
General Transducer Block Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-41
Wireless Builder Screens . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-42
Configurable Transducer Block Settings . . . . . . . . . . . . . . . . . . . . . . . . . . 6-48
Temperature Details Transducer Block Settings. . . . . . . . . . . . . . . . . . . . . 6-50
Relay Output Transducer Block Settings . . . . . . . . . . . . . . . . . . . . . . . . . . 6-53
Supported Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-55
Commissioning the HCI-1WL Configurable Transducer Blocks . . . . . . . . . 6-55
6.4.7 Commissioning the HCI-1WL for GPU and FlexConn Communication . . . . 6-57
6.4.8 Using the SmartView with the OneWireless Communication Option. . . . . . 6-60
6.4.8.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-60
6.4.8.2 SmartView OneWireless Status Display . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-60
6.4.9
6.4.9.1
6.4.9.2
6.4.9.3
Radio Board Diagnostic Information and Commands . . . . . . . . . . . . . . . . . 6-61
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-61
Commands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-62
Diagnostic Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-62
6.4.10 Advanced Settings - Transmission Power Level . . . . . . . . . . . . . . . . . . . . . 6-64
6.4.11 Firmware Upgrade . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-65
6.5 Product Level Measurement (TII-XR) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-66
6.5.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-66
6.5.2
6.5.2.1
6.5.2.2
6.5.2.3
6.5.2.4
6.5.2.5
6.5.2.6
6.5.2.6.1
6.5.2.6.2
6.5.2.7
6.5.2.8
6.5.2.9
Basic Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-66
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-66
Level Start-Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-67
Level Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-69
Alarm Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-71
Alarm Loop Checking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-72
Compensations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-72
Filtering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-72
Verification Pins . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-73
Errors and Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-79
Additional Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-79
Overfill Protection Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-80
6.6 Relay Contacts (FII-DO). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-80
6.6.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-80
6.6.2 Operation Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-81
6.6.3 Relay Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-82
6.6.3.1 Jumper Settings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-82
6.6.3.2 Relay Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-82
6.6.4 Alarm Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-83
6.6.4.1 PV Monitor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-83
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6.6.4.1.1
6.6.4.1.2
6.6.4.2
6.6.4.3
Monitor Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-84
Status Behavior . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-84
Remote Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-85
Not in Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-85
6.6.5
6.6.5.1
6.6.5.2
6.6.5.3
Commands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-85
Activate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-86
Deactivate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-86
Acknowledge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-86
6.6.6 LED Association . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-86
6.6.7 Terminal Allocation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-87
6.6.8 Commissioned Entities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-88
6.6.9 Board Commissioned Entity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-89
6.6.10 Fail-safe Level Application. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-89
6.6.11
6.6.11.1
6.6.11.2
6.6.11.3
6.6.11.4
6.6.11.5
6.6.11.6
6.6.11.7
6.6.11.7.1
6.6.11.7.2
6.6.11.7.3
6.6.11.8
Overfill Protection Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-91
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-91
Essential FlexConn Boards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-91
Application Principle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-91
Overfill Protection Board Actions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-92
Merging the Status to GPU-level status. . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-95
Overfill Protection Application Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-96
Commissioning the Overfill Protection Application . . . . . . . . . . . . . . . . . . . 6-96
FII-DO (redundant) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-96
TII-XR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-98
PSX (Power Supply) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-98
Proof Testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-99
6.7 SmartView Display Interface (FII-SMV) . . . . . . . . . . . . . . . . . . . . . . . . . 6-100
6.7.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-100
6.7.2 Commissioning the FII-SMV . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-101
6.8 Pressure & Density Measurement and Other HART Inputs (FCI-HT) . 6-102
6.8.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-102
6.8.2 Software Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-103
6.8.3
6.8.3.1
6.8.3.2
6.8.3.3
6.8.3.4
6.8.3.5
6.8.3.6
6.8.3.7
Software Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-107
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-107
P1 Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-108
P3 Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-109
HIMS Density. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-111
Generic HART Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-112
Function Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-114
SmartView Display. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-116
6.8.4
6.8.4.1
6.8.4.2
6.8.4.3
6.8.4.4
Board Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-117
Function 1 Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-117
Function 2 Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-118
Function 3 through 7 Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-118
Function 8 Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-119
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6.8.5 Hardware Configuration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-121
6.8.5.1 Terminal Allocation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-121
6.8.5.2 LED Allocation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-121
6.9 HART Analog Outputs (HCI-HAO) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-122
6.9.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-122
6.9.2 Functional Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-123
6.9.3 Other HCI-HAO features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-125
6.9.4 Calibration of the HCI-HAO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-126
6.9.5 Board Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-128
6.9.5.1 Basic Configurable Entities Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-128
6.9.5.2 Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-129
6.9.6
6.9.6.1
6.9.6.2
6.9.6.3
Hardware Configuration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-133
Jumper Allocation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-133
Terminal Allocation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-133
LED Allocation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-133
6.10 Average Temperature & Water Level Measurement (FII-VT) . . . . . . . . 6-134
6.10.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-134
6.10.2 VITO Interface Types. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-135
6.10.3
6.10.3.1
6.10.3.1.1
6.10.3.1.2
6.10.3.1.3
6.10.3.2
6.10.3.2.1
6.10.3.2.2
6.10.3.3
6.10.3.3.1
6.10.4
Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-135
Commissioning Parameters for MTT/LT Probes . . . . . . . . . . . . . . . . . . . . 6-135
Product Temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-138
Vapour Temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-139
Water Level (for 766/768 Combi probes and 765 Water probe only) . . . . 6-140
Commissioning Parameters for MRT or RTD . . . . . . . . . . . . . . . . . . . . . . 6-142
Product Temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-143
Vapour Temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-147
Commissioning Parameters for the 765 VITO Water Probe . . . . . . . . . . . 6-148
Water Level. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-149
Commissioning Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-150
6.11 Average Temperature Measurement (FII-RTD) . . . . . . . . . . . . . . . . . . . 6-151
6.11.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-151
6.11.2 Some Important Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-152
6.11.3 Some Important Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-152
6.11.4 Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-155
6.11.4.1 Commissioning Parameters for 1 or 2 RTDs (3- and 4-wire) Temperature . . .
Calculations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-155
6.11.4.2 Commissioning Parameters for MPT Temperature Calculations . . . . . . . . 6-156
6.11.4.3 Commissioning Parameters for MRT Temperature Calculations. . . . . . . . 6-156
6.11.4.4 Commissioning Parameters for All Types of Probes . . . . . . . . . . . . . . . . 6-157
6.11.4.4.1 Engauge *Product temperature* Tab . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-157
6.11.4.4.2 Engauge * Vapour temperature * Tab . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-160
6.11.4.4.3 Engauge * Ambient temperature * Tab . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-161
6.11.5 Commissioning Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-162
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General
CHAPTER 1 GENERAL
1.1 Target Group for this Service Manual
This SmartRadar FlexLine Service Manual is meant for service
engineers who are assigned to commission a SmartRadar FlexLine.
1.2 Structure of this Manual
Chapter Title
Contents Description
1 - GENERAL
This introductory manual part
2 - SAFETY
Here all safety-related information is housed. All
essential and mandatory safety instructions, precautions, and measures are described here.
Moreover, the used safety conventions, the labelling information, and compliance information can
be found in this chapter.
3 - SYSTEM ARCHITECTURE
This chapter gives an introductory impression of
the SmartRadar FlexLine’s modular-shaped hardware architecture.
4 - SERVICE TOOLS
In this chapter, both the SmartView and the
Engauge service tool are described in more detail.
5 - INSTALLATION
To make sure the relevant module (s) is (are)
properly installed, before starting with commissioning, only a reference is made here to the
Installation Guide for the SmartRadar FlexLine.
6 - COMMISSIONING
This chapter gives all information needed for a
proper commissioning of one or more SmartRadar
FlexConn modules.
1.3 Related Documents
„ SmartRadar FlexLine Safety instructions for installation, commis-
sioning, operation, and maintenance; shipped with the device
„ Installation Guide SmartRadar Antennas
„ CE Declaration of Conformity [not available for OneWireless option]
„ EC-Type Examination Certificate [not available for OneWireless option]
„ IEC-Ex Certificate of Conformity [not available for OneWireless option]
„ FCC Authorization
„ Control drawings for FM and CSA
„ OneWireless Wireless Builder User’s Guide
„ OneWireless Key Server Manager User’s Guide
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General
1.4 Trademarks
HART® is a registered trademark of the HART Communication
Foundation.
1.5 Contact
Head Office - Delft, The Netherlands
Honeywell Enraf
Delftechpark 39, 2628 XJ Delft
PO Box 812, 2600 AV Delft
The Netherlands
Tel.: +31 (0)15 2701 100
Fax: +31 (0)15 2701 111
E-mail: enraf.helpdesk@honeywell .com
Website: http://www.honeywell.com/ps
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Safety
CHAPTER 2 SAFETY
2.1 General
The SmartRadar FlexLine is a radar-based level gauge to be used in
inventory measurement systems. It can also be used to interface with
other systems and sensors such as pressure, density, or temperature
sensors.
For the correct and safe servicing of this product, it is essential that all
personnel follow generally accepted safety procedures in addition to the
safety precautions specified in this document.
2.2 Safety Conventions
2.2.1 Warnings
Following warning mark is used within this document to urge attention in
order to prevent personal injuries or dangerous situations, further
described within this document.
Symbol
Description
Remark
General warning
Will always be explained by text.
2.2.2 Cautions
Following caution mark is used within this document to urge attention in
order to prevent damages to the equipment further described within
this document.
Symbol
Description
General caution sign
2.3 Safety Instructions
2.3.1 Safety Instructions
See the safety instructions shipped with the device for installation,
commissioning, operation, and maintenance.
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Safety
2.3.2 EC Declaration of Conformity (for EU)
Refer to the EC declaration of conformity shipped with the device.
2.3.3 Control Drawings for FM & CSA
Refer to the control drawings shipped with the device.
2.3.4 Users
The mechanical and electrical installation must be carried out only by
trained personnel with knowledge of the requirements for installation of
explosion-proof equipment in hazardous areas.
The entire installation procedure must be carried out in accordance with
national, local, and company regulations.
The entire electrical installation shall be carried out in accordance with
the national requirements for electrical equipment to be installed in
hazardous areas.
NOTE: See EN IEC 60079-14 or NEC (NFPA70).
2.3.5 Additional Information
If you require additional information, contact Enraf or its representative.
2.3.6 Environmental Conditions
Observe the environmental conditions for the temperature and the
pressure.
2.4 Liability
The information in this installation guide is the copyright property of
Enraf B.V., Netherlands. Enraf B.V. disclaims any responsibility for
personal injury or damage to equipment caused by:
„ Deviation from any of the prescribed procedures,
„ Execution of activities that are not prescribed,
„ Neglect of the safety regulations for handling tools and use of elec-
tricity.
The contents, descriptions and specifications in this Service Manual are
subject to change without notice. Enraf B.V. accepts no responsibility for
any errors that may appear in this Service Manual.
WARNING! Only certified technicians are authorized to make
changes on the SmartRadar configuration. All modifications must be in accordance to the guidelines as
set forth by Enraf. Modifications not authorized by
Enraf will invalidate the approval certificates.
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Safety
2.5 Labels
FIGURE 2-1
Identification label with Safety note on the SmartRadar FlexLine
2.6 Personal Safety
WARNING! In hazardous areas it is compulsory to use personal
protection and safety gear. 
This can be: Safety helmet, fire-resistive overall,
safety shoes, safety glasses, working gloves, LELmeter.
Pay attention to the kind of product in the tank. If
there is any danger for your health, wear a gas mask
and take all necessary precautions.
WARNING! Take appropriate precautions when chemical or toxic
product vapors are present (compressed air,
chemical protection suit, detection equipment).
Part No.: 4417.762_Rev07
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Safety
NOTE: The emitted microwave energy is far below the
accepted limits for exposure to the human body. The
device was tested in conformity with parts of the
following standards and/or publications:
- 1999/519/EC COUNCIL RECOMMENDATION of
12 July 1999
- t.b.d.
2.7 Warnings and Cautions
2.7.1 General
2.7.1.1 Opening of the Instrument
When it is required to open the instrument in an explosive hazardous
environment, take care of the following.
WARNING! Make sure that all power to the device is switched off
before you open the covers of the device. Failure to
do so may cause danger to persons or damage the
equipment. All covers of the device must be closed
before switching the power on again.
WARNING! Treat the flange surface of the cover and the housing
with care.
Keep the flange surface free of dirt.
The O-ring must be present and undamaged.
2.7.1.2 Closing of the Instrument
Cover flanged joint must be cleaned before closing.
The closing flange bolts of the lid of the SmartRadar FlexLine must be
fastened with a torque of 15.5 Nm.
2.7.1.3 Tools
WARNING! Use non-sparking tools and explosion-proof testers.
Use suitable explosion-proof tools (e.g. testing
devices)!
2.7.1.4 Working Environment
2.7.1.4.1 Hazardous Zone
WARNING! Potential Electrostatic Charging Hazard! 
Avoid generation of static electricity. 
In case a OneWireless SmartRadar FlexLine is
installed, do NOT wipe the surface of the antenna
with dry cloth, and do NOT clean its surface with a
solvent. 
If electrostatically charged, discharge of the antenna
surface to a person or a tool could ignite a
surrounding hazardous atmosphere.
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Safety
2.7.1.4.2 Safe Zone
WARNING! Avoid generation of static electricity. Make sure no
explosive gas mixtures build up in the working area.
2.7.1.5 Required Skills
WARNING! The technician must have technical skills to be able
to safely install the equipment. The technician also
must be trained to work in accordance with the
national requirements for electrical equipment in
hazardous areas.
2.8 Electrical
2.8.1 IEC Safety Standards
„ The entire electrical installation must be in accordance with the Inter-
„
„
„
„
national Standard EN IEC 60079-14 for electrical equipment in
hazardous areas or with NEC (NFPA70) requirements.
The stopping plugs, cable glands and reducers must be installed in
accordance with appropriate IP requirements
Use explosion proof (Ex-d) compound barrier glands (due >2 litres
IIB) in case of use without SmartConn (Ex-e junction box).
Use increased safe (Ex-e) cable glands in case a SmartConn box is
used.
Improper installation of cable glands, conduits or stopping plugs will
invalidate the Ex approval of this device.
2.8.2 Grounding
WARNING! Make sure the housing of the device is properly
connected to the ground reference! Make sure that
the electrical resistance of the ground connection is
below the maximum of prescribed by local
requirements!
2.9 Accordance to Regulations
2.9.1 Explosion Safety - Without SmartConn
Type of protection:
ATEX / IEC Ex / CSA / FM
Certificate numbers:
ATEX / IEC Ex [pending for OneWireless option]
„ SmartRadar FlexLine: 
KEMA 07ATEX0010X and IECEX KEM 07.0003 X.
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Safety
„ SmartView: KEMA 07ATEX0011X and IECEX KEM 07.0004 X.
„ SmartConn: KEMA 07ATEX0093 and IECEX KEM 07.0031.
„ Without SmartView: Ex d [ia] T6 Ta: -40 °C - +65 °C.
„ With SmartView: Ex d [ia] ia T4 Ta: -25 °C - +65 °C.
FM [including OneWireless option]
„ Without SmartView:
Class I DIV I group C,D T6 NEMA 4X Ta: -40 °C - +65 °C.
„ With SmartView:
Class I DIV I group C,D T4 NEMA 4X Ta: -25 °C - +65 °C.
CSA [pending for OneWireless option]
„ Without SmartView:
Class I DIV I group C,D T6 NEMA 4X Ta: -40 °C - +65 °C.
„ With SmartView:
Class I DIV I group C,D T4 NEMA 4X Ta: -25 °C - +65 °C.
2.9.2 Explosion Safety - With SmartConn
Type of protection:
ATEX / IEC Ex / CSA [pending for OneWireless option]
„ Without SmartView: Ex de [ia] T6 Ta: -40 °C - +65 °C.
„ With SmartView: Ex de [ia] ia T4 Ta: -25 °C - +65 °C.
2.9.3 Compliance to radio communication equipment approvals
2.9.3 Compliance to FCC, R&TTE, IC
2.9.3.1 R&TTE
(Radiocomplies
& Telecommunication
Terminal
This device
with EN 302372
ofEquipment)
the R&TTE Directive, Part 15
This device complies with EN 302372 of the R&TTE Directive
of
the
FCC
Rules,
and
RSS-Gen
of
IC.
The device
does notreceived.
cause
The device does not cause harmful interference and accepts
any interference
harmful orinterference
any interference
received.
WARNING! Changes
modifications and
madeaccepts
to this equipment
not approved
by Enraf B.V.
invalidate the R&TTE
WARNING! Changes or modifications made to this equipment
not approved
by Enraf B.V.Commission)
invalidate the R&TTE/
2.9.3.2 FCC
(Federal Communication
FCC/IC authorization to operate this equipment.
FCC information:
complies
with
Part tested.
15 of theItFCC
Rules. with
Operation
is subject to the
CAUTION! This
Thisdevice
equipment
has
been
complies
following
two
conditions:
Field disturbance sensor device, pursuant to Part 15
1.ofThis
may notand
cause
harmful interference,
and 2. This
thedevice
FCC Rules
FCC-Gen
for IC. Operation
is device must accept any
interference
received,
including
interference(1)
thatthis
maydevice
cause undesired operation.
subject to the
following
two conditions:
Note:
equipment
has been tested
and
found
to comply
may This
not cause
interference,
and (2)
this
device
must with the limits for a Class B
accept
any pursuant
interference,
interference
that limits are designed to
digital
device,
to partincluding
15 of the FCC
Rules. These
may cause
undesired
operation
the device.
Thesein a residential installation.
provide
reasonable
protection
againstofharmful
interference
limits
are designed
to provide
This
equipment
generates
uses andreasonable
can radiate protection
radio frequency energy and, if not
against and
harmful
in athe
residential
instalinstalled
used ininterference
accordance with
instructions,
may cause harmful interference
lation.
This device generates,
uses
and
radiates
to
radio communications.
However, there
is no
guarantee
that interference will not
radioinfrequency
If this
device
is not does
installed
occur
a particularenergy.
installation.
If this
equipment
cause harmful interference to
and used in accordance with the instructions, it can
radio or television reception, which can be determined by turning the equipment off and
cause harmful interference to radio communications.
on,
the userthere
is encouraged
to try to correct
the interference
However,
is no guarantee
that interference
will by one or more of the
following
measures:
not occur
in a particular installation.
--Reorient or relocate the receiving antenna.
the separation
the equipment
and receiver.
NOTE: --Increase
This device
is certifiedbetween
to measure
liquid levels
in
--Connect the equipment into an outlet on a circuit different from that to which the
metal, concrete or similar materials, enclosed tanks.
receiver is connected.
--Consult the dealer or an experienced radio/TV technician for help.
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Safety
CAUTION
Anyradiated
changesoutput
or modifications
approved
by the party responsible for
NOTE: The
power ofnot
theexpressly
device is
far below
compliance
could
void
the
user's
authority
to
operate
this
equipment.
the exposure limits. Nevertheless, use the device in
such a manner that the potential for human contact
during normal operation is minimal.
2.9.3.3 IC (Industry Canada)
Industry Canada Statement:
device complies
withBRSS-210 of the Industry Canada Rules. Operation is subject
2.9.4 This
EN302372-1
ANNEX
to the following two conditions: 1) this device may not cause interference and 2) this
device
must accept
any interference,
including interference
that may cause undesired
The following
installation
requirements
shall be fulfilled:
operation of the device.
1. SmartRadar FlexLine instruments are required to be installed at a
Thispermanent
class B digitalfixed
apparatus
complies
Canadian
position
at awith
closed
(not ICES-003
open) metallic tank or reinCet forced
appareil est
conforme àtank,
la norme
règlements structure
d'Industrie Canada.
concrete
or CNR-210
similar des
enclosure
made Son
of
fonctionnement est sujet aux deux conditions suivantes: 1) Cet appareil ne doit pas
comparable attenuating material.
provoquer d'interférences et 2) Cet appareil doit accepter toutes les interférences, y
2. Flanges
and attachments
the radar equipment shall provide the
compris
celles pouvant
entraîner sonof
dysfonctionnement.
Cet necessary
appareil numérique
de la classe
B estby
conforme
microwave
sealing
design.à la norme NMB-003 du Canada.
NOTE: This device is certified to measure liquid levels in
3. Sight
glasses
shall
be coated
withtanks
a microwave proof coating when
metal,
concrete
or similar
materials,
enclosed
necessary
(i.e.
electrically
conductive
NOTE: The radiated
output
power
of the device
is far belowcoating).
the
limits.
Nevertheless, flanges
use the device
4. exposure
Manholes
or connection
at theintank shall be closed to ensure
such a manner that the potential for human contact
a low-level leakage of the signal into the air outside the tank.
during normal operation is minimal..
5. Whenever possible, mounting of the radar equipment shall be on top
of the tank
structure
with the orientation of the radar antenna to
2.9.4 EN302372-1
ANNEX
Thepointing
following
in installation
a downwardrequirements
direction. shall be fulfilled:
1. SmartRadar FlexLine instruments are required to be installed at a
WARNING! Do
not rub the
radioposition
antennaattoaprevent
permanent
fixed
closedsparks.
(not open) metallic tank or
reinforced concrete tank, or similar enclosure structure made of
comparable
material. of the radar equipment shall be
6.
Installationattenuating
and maintenance
2. Flanges
and
attachments
of trained
the radar
equipment
shall provide the
performed by professionally
individuals
only.
necessary microwave sealing by design.
3. Sight glasses shall be coated with a microwave proof coating when
2.9.5 Low-Voltage
Directive
necessary (i.e.
electrically conductive coating).
4. Manholes
connection
The
device isor
suitable
for: flanges at the tank shall be closed to ensure
a low-level leakage of the signal into the air outside the tank.
„ Pollution degree 2
5. Whenever possible, mounting of the radar equipment shall be on top
„
Overvoltage
category
of the
tank structure
withIIthe orientation of the radar antenna to
„
Class in
I equipment
pointing
a downward direction.
WARNING!
Do not rub the radio antenna to prevent sparks.
6. Installation and maintenance of the radar equipment shall be
performed by professionally trained individuals only.
2.9.5 Low-Voltage Directive
The device is suitable for:
ƒPollution degree 2
ƒOvervoltage category II
ƒClass I equipment
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Safety
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System Architecture
CHAPTER 3 SYSTEM ARCHITECTURE
3.1 SmartRadar FlexLine Architecture
The SmartRadar FlexLine system is built up from interchangeable
hardware modules. These modules consist of uniform printed circuit
boards (PCBs), each of them representing a different, unique
functionality. Together with the software implemented on these
hardware parts, each PCB makes up a so-called FlexConn module.
These modules communicate with each other via the serial CAN-bus on
the DIN rail backplane - on which they are mounted - or wireless by
using the OneWireless Network option. See FIGURE 3-1.
OneWireless
Gateway
ENTIS PRO
OneWireless
Gateway
Lantronix
ENTIS XS
Lantronix
Mains
Supply
Integrated
SmartView
Stand-alone
SmartView
us
HCI-GPU
PSX
RS-232/485
BPM
GPU
CA
Nb
RS-232/485
Enraf
field bus
ONEWIRELESS
ANTENNA
wireless gauge
connection
HCI-BPM
HCI-1WL
RS-232/485
RS-232/485
FII-SMV
TII-XR
RADAR ANTENNA
level measurement
FII-DO
FCI-HT
Portable
SmartView
FII-VT
2 or 4
Alarm relays
762 VITO
INTERFACE
temperature and/or
water bottom
measurement
FIGURE 3-1
SmartRadar FlexLine system architecture overview
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PRESSURE
TRANSMITTERS
HIMS or
vapour pressure
measurement
and/or
external water probe
(HART-bus)
ESF07-0026
3-1
System Architecture
3.2 FlexConn Modules
One of the main characteristics of the SmartRadar FlexLine architecture
is its placement flexibility of the FlexConn modules. If desired, any types
of modules can be added at any locations. Even placement of 2
identical modules is possible within the SmartRadar FlexLine system.
Each FlexConn module has one or more functions. In general, this can
be a sensor function, a communication function, or a digital-interface
function.
A sensor function measures or calculates a process value, or it obtains
a process value from a connected external instrument.
A communication function takes care of the communication with a
communication interface unit or with a DCS, SCADA, tank inventory, or
another terminal automation system.
A digital-interface function controls digital output or reads digital input
from instruments around the storage tank.
NOTE: Some FlexConn PCBs are also used within the socalled SmartLink system.
Each FlexConn module has a unique name, which is built up according
to the following outline:
FlexConn Module Name
prefix - suffix
XXX-YYY
specific name or function
M = positioned in SmartLink (safe zone)
I = positioned in gauge
or field instrument (hazardous zone)
C = Communication with generic devices
I = Interface with dedicated equipment
H = connects to Host instrumentation
F = connects to Field instrumentation
T = Transducer, typical gauge function
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System Architecture
Each FlexConn PCB consists of a generic and a specific electronics
part. The generic part can be found on any FlexConn modules. The
specific electronics part represents an application-specific function. See
FIGURE 3-2
health LED
function LEDs
NOVRAM
temperature sensor
jumpers
microcontroller
with program memory
power supply
generic FlexConn part
application-specific part
FIGURE 3-2
A typical FlexConn PCB layout
ESF07-0021
On the generic electronics part, the following parts can be found:
„ The program memory
This memory contains the module-specific software.
„ The microprocessor / controller
The microprocessor executes the module-specific software stored in
the program memory.
„ The non-volatile memory
Here the commissioning parameters and the diagnostics data are
stored when the power is switched off.
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System Architecture
„ Jumpers:
With the jumpers, specific hardware settings can be made:
Jumper
Number
Function
all warning and monitoring-related commissioning entitiesa are
protected and cannot be changed
the password is protected from being read
all commissioning entities are protected and cannot be changed
board-specific jumper
board-specific jumper
a) For an explanation of the entities concept, see 3.3.
„ Health LED
The Health LED (= LE1, the blue one) indicates the general health
status of the FlexConn module:
Health Status
Flashing Pattern
Good
Uncertain
Bad
„ 2 function LEDs
These LEDS indicate module-specific activities, such as for instance
data being transmitted or received.
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System Architecture
„ 3 voltage monitors
The output of these monitors, being voltage levels from 3 different
FlexConn PCB locations, are used for diagnostics purposes.
See FIGURE 3-3.
voltage monitor VM3
voltage monitor VM1
voltage monitor VM2
FIGURE 3-3
Locations of the 3 voltage monitors
ESF07-0023
„ 1 temperature sensor
For the operational PCB, this sensor acts as an input for environmentaltemperature diagnostics. The PCB’s environmental temperature is
taken as a measure for the temperature inside the SmartRadar
FlexLine.
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System Architecture
3.3 Entities
Information exchange between the various FlexConn modules takes
place by means of the so-called entities.
An entity represents a unique information association within the
FlexConn architecture. This information may consist of measuring data,
status data, commissioning parameters, diagnostics data, or
commands.
In addition to information exchange between FlexConn modules,
entities are used for data presentation on the SmartView display, and for
the communication between the Engauge service tool and the
SmartRadar FlexLine.
The entities are represented by a textual description, for example,
“Reset”, “Tank bottom”, “Health”, or “Baudrate”.
The entities’ structure is related to:
„ general status information;
„ the generic FlexConn part;
„ the function-specific FlexConn part.
3.3.1 Status Entities
The “Health” and “Commissioned” entities give information about the
general FlexConn module status and the functions implemented on this
module.
3.3.1.1 Health Entity
The “Health” entity reflects the condition of the entire module, each
single module function, and the calculated or measured value of a
sensor function.
The “Health” entity structure is defined by following items:
1. status
2. status category
3. status code
The status field gives high-level information:
„ good
„ uncertain
„ bad
Residing one level below, the status category informs about the general
reason why the status is good, uncertain, or bad.
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System Architecture
Status
Status Category
actual
Good
manual
last valid
stored
Uncertain
instrument
environment
general hardware fail
general firmware fail
general commissioning fail
general calibration fail
Bad
general operational fail
over range (data available!)
under range (data available!)
no data available
un-initialized
killed
Finally the status code informs about the specific reason why the status
is good, uncertain, or bad. This information is presented as an
information number coupled with a textual description of this specific
situation. See table below.
001 056 077 104 632 328 207 782 065 478 199 389 011 072
cal fail
sw fail
hw fail
instrument environment
over range
stored
under range
last
valid
no data
manual
Bad
killed
actual
Uncertain
un-init
Good
........................................................
„ Each board implements “health” as generic information based on the
function (s) health(s).
„ Each function implements “health” as generic information.
„ Each sensor and digital I/O function implements an entity called
“Primary Value”, which in addition to the actual measured value also
contains a “health” status.
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System Architecture
3.3.1.2 Commissioned Entity
The “Commissioned” entity informs the end user if the most important
commissioning entities of the concerned FlexConn module and its
implemented functions are set correctly.
„ True = the most important entities are set correctly
„ False = the most important entities are not set correctly
3.3.2 Generic Entity
The following command entities are implemented as generic functions:
„ “Reset device”
„ “Reset board”
The following information is available through the entities:
„ “Board name” = FlexConn module name
„ “Board hardware version” = Hardware version of the FlexConn PCB
„ “Firmware version” = Version of the software running on the
FlexConn module
De firmware (software) version data is built up according to the format
below:
A 1 0 0 0 0
internal preliminary
bug fixes
minor functionality
warning + measuring data related part
main functionality
hardware modifications
The last digit will not been shown in the official or formal releases.
3.3.3 Function-specific Entities
For the function-specific entities, see Chapter 6 - Commissioning.
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System Architecture
3.4 SmartView Display
3.4.1 General
FIGURE 3-4
By means of the SmartView most of the FlexConn module settings can
be controlled.
MAIN
ESF07-0024
An impression of the SmartView
For each sensor and digital I/O function implemented on a FlexConn
module, a Primary Value screen becomes available on the SmartView
display.
In the left bottom quarter of the display, the Primary Value’s “Health”
status is shown:
Status
Display Text
Good
Uncertain
uncertain
Bad
bad
Below the Status field, the Status category is displayed:
Status Category
Display Text
actual
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manual
manual
last valid
last valid
stored
stored
instrument
instrument
environment
environment
general hardware fail
hardware
general firmware fail
software
general commissioning fail
commission
general calibration fail
calibration
general operational fail
operational
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System Architecture
Status Category
Display Text
over range
over range
under range
under range
no data available
no data
un-initialized
no init
killed
killed
3.4.2 Status Entities on SmartView
Choosing sub-menu “commissioning” from the main menu, a survey
results of all FlexConn modules present in the SmartRadar FlexLine
system.
Each module is followed by an indication for the “Health” and the
“Commissioned” status respectively. In case of an unreliable or fault
situation, the “Information” column shows an information code in
addition. This information code reveals the specific reason about the
current status.
This diagnostics goes for each individual FlexConn module. See
example below.
H C I
FII-DO
G N
„ The “Health” indication can be:
“G” = Good
“U” = Uncertain
“B” = Bad
„ The “Commissioned” indication can be:
“Y” = the most important entities are set correctly
“N” = the most important entities are not set correctly
Starting from the “commissioned” menu and choosing the specific
FlexConn module, the above diagnostics is repeated for each module
function. See example below.
FII-DO:>
3 - 10
board
H C I
Relay 1
G N
Relay 2
G Y
Relay 3
U Y nnn
Relay 4
B Y
SmartRadar FlexLine
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System Architecture
3.4.3 Generic Entities on SmartView
From the functions survey screen of the concerning FlexConn module,
the generic entity commands or the commissioning entity can be
selected via the “board” entry.
FII-DO:>
board
H C I
Relay 1
G N
Relay 2
G Y
Relay 3
U Y nnn
Relay 4
B Y
3.4.4 Specific Entities on SmartView
Selecting a specific function, for instance, “Relay 2”, gives access to the
specific entities for this function.
The specific entities are described in Chapter 6 - Commissioning.
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System Architecture
3.5 Engauge Service Tool
The Engauge service tool is a PC application with which all FlexConn
module settings can be done as well.
By means of the Engauge’s explorer, each FlexConn module of the
concerned SmartRadar FlexLine system can individually be selected by
double-clicking on the module’s icon. The so-called “board descriptor” is
loaded then resulting in a screen with “tab” pages. By selecting these
tab pages, all settings of the specific module are accessible.
See example below.
FIGURE 3-5
Example of an Engauge screen
3 - 12
SmartRadar FlexLine
Service Manual
ESF09-0001
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System Architecture
3.5.1 Status Entities in Engauge
Each board descriptor user interface starts with the tab page “Status”.
On this tab page the “Health” and “Commissioning” entities for the
whole module and the individual functions are placed.
3.5.2 Generic Entities in Engauge
The “Status” tab page is always followed by the “Generic” tab page, on
which the general commands and diagnostics entities are placed.
3.5.3 Board-specific Entities in Engauge
The “Generic” tab page is always followed by the “Board specific” tab
page, on which the board-specific entities are placed. These entities are
specific for each individual FlexConn module type. The board-specific
entities are further described in Chapter 6 - Commissioning.
3.5.4 Specific Entities on Engauge
After the board-specific tab page, for each implemented function on the
concerned FlexConn module a specific tab page follows.
For example, for the FII-DO module, the below listed specific tab pages
will be present:
„ Relay 1
„ Relay 2
„ Relay 3
„ Relay 4
In case of complex functions, extra tab pages may exist, containing
those specific functions involved.
The specific entities are described in Chapter 6 - Commissioning.
3.5.5 Function-generic Entities on Engauge
The function category “generic entities” are placed at the bottom of each
function tab page in Engauge.
For each category (sensor, digital I/O, communication, display), the
basic Engauge version will have only one entity:
“Function identification”.
With this entity, the user can change the function name, which will then
become available on the SmartView Primary Value screen and in
Engauge as well.
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System Architecture
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Service Tools
CHAPTER 4 SERVICE TOOLS
4.1 SmartView
4.1.1 General
The SmartView is the basic tool with which the user can communicate
with the SmartRadar FlexLine modules.
As normally open keyboard contacts may be dangerous in an
explosion-hazardous environment, the SmartView is built up as a totally
shielded explosion-safe tool.
4.1.2 SmartView Versions
The SmartView can be delivered in 3 versions:
„ SmartView fixed on the instrument
„ SmartView as a tank-side indicator (stand-alone)
„ A portable SmartView
fixed on the instrument
FIGURE 4-1
as a tank-side indicator
The 3 different SmartView options
as a portable tool
ESF07-0027
4.1.3 Connections
Within a hazardous environment, connecting or disconnecting electrical
equipment is dangerous, because of sparking risks.
The portable SmartView however is designed such that it may be
connected/disconnected within a hazardous zone.
The fixed version SmartViews (integrated within the instrument or tankside mounted) have pre-installed fixed connections.
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4.1.4 SmartView Controls
FIGURE 4-2
The SmartView has 5 push buttons and an LCD-screen with a backlight
that can be switched on/off as desired. By using a menu, most
SmartRadar FlexLine control operations can be done.
MAIN
ESF07-0024
The SmartView controls
The buttons have the following functions:
Button
Function
within menu ...
PV
Commissioning
Move cursor 1 position to the right
Display contrast
Increase contrast
Backlight
Toggle between ON and OFF
Display settings
Toggle between ON and OFF
PV
Commissioning
Commands
Display contrast
4-2
Go to next PV screen
Go to previous PV screen
Leave current menu screen, and go to higher-level menu.
Important: Leaving an edit screen this way will undo all editing!
Leave current menu screen, and go to higher-level menu.
Decrease contrast
Backlight
Toggle between ON and OFF
Display settings
Toggle between ON and OFF
Commissioning
Confirm selected choice
Commands
Confirm selected choice
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Button
Function
within menu ...
Commissioning
Commands
Display settings
Identification
Commissioning
Commands
Display settings
Identification
Within the menu screens, move cursor 1 line up
Within the edit screens, scroll characters as long as the button is
pressed
Move cursor 1 line up
Toggle between Main screen and Standby mode
Go to next identification screen
Within the menu screens, move cursor 1 line down
Within the edit screens, scroll down 1 character
Move cursor 1 line down
Toggle between Main screen and Standby mode
Go to next identification screen
Show menu
Go to PV screen
Decrease contrast
Increase contrast
Standby mode - Pressing any buttons will activate SmartView again
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4.1.5 SmartView Menu Structure
4.1.5.1 SmartView Screens
Depending on the state of the menu process and the pressed button(s),
following screens can be displayed:
start-up
SmartView
Menu Structure
MAIN
PV
screen
password-protected
menu
commissioning
board
list
function
list
entity
list
commands
board
list
function
list
command
list
value
edit
extra
information
display
contrast
backlight
identification
display
settings
display test
primary
values (PV)
ESF07-0043
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4.1.5.1.1 Start-up Screen
The SmartView starts up showing:
1.
2.
3.
4.
Black test
Blank test
Enraf logo + software version + tank ID
PV screen
4.1.5.1.2 Menu Screen
FIGURE 4-3
By using the [menu] screen of the SmartView (see FIGURE 4-3) you can
view and/or modify settings, or you can send a specific command to a
sensor or a digital I/O board.
MAIN
ESF07-0030
The menu screen
Menu Item
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Description
[menu]
Screen title.
[commissioning]
Within this menu, configuration parameters can be set
[commands]
Allows you to send a command to a sensor or digital I/O
board
[display contrast]
Allows you to adjust the display contrast
[backlight]
Allows you to switch ON or OFF the backlight
[identification]
Shows information about:
x Tank name
x Tank address
x Customer ID
x SmartView software version
x SmartView address
x FlexConn module name, board ID, board instance,
and software version
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Menu Item
TABLE 4-1
Description
[display settings]
Allows you to switch ON/OFF buttons time-out:
x Main screen: If no button is pressed within 15
minutes, SmartView switches to PV screen
x Standby mode: If no button is pressed within 
15 minutes, SmartView switches to standby mode
[display test]
Performs blank/black test
[extra information]
The [extra information] screen shows information about
a specific function. See also 4.1.5.1.8.
The menu items
4.1.5.1.3 Backlight Screen
The [backlight] screen (see FIGURE 4-4) allows you to enable/disable the
backlight. The SmartView will only turn the backlight ON if following
conditions are met:
„ [backlight] is enabled by the host
„ [backlight] is enabled by the user
FIGURE 4-4
The backlight screen
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When the left or right button is pressed, the backlight setting
immediately changes. The backlight setting is stored in non-volatile
memory.
MAIN
ESF07-0031
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4.1.5.1.4 Display Contrast Screen
FIGURE 4-5
The [display contrast] screen (see FIGURE 4-5) displays a horizontal scroll
bar. By moving the scroll bar, you can adjust the contrast. Moving to the
right immediately increases contrast, moving to the left decreases
contrast.
MAIN
ESF07-0032
The display contrast screen
4.1.5.1.5 Display Settings Screen
The [display settings] screen allows you to set the buttons time-outs. The
screen displays the following items:
Feature
Possible States
Default
Buttons time-out to main screen
ON/OFF
ON
Buttons time-out to standby mode
ON/OFF
ON
4.1.5.1.6 Display Test Screen
When the [display test] screen is selected, SmartView performs a black/
blank test. SmartView begins drawing a rectangle of 64 x 128 pixels,
filled with black pixels for a period of 2s. After that, the screen is cleared
using a rectangle filled with white pixels for a period of 2s.
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4.1.5.1.7 Identification Screen
The [identification] screen (see examples in FIGURE 4-6) allows you to
scroll through the available FlexConn modules, using the up and down
buttons, to obtain information about:
„ SmartView (see left screen)
FIGURE 4-6
Identification screen examples
4-8
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MAIN
· the tank name
· the tank address
· software version
· SmartView address
· customer ID
„ FlexConn modules (see right screen)
· board name
· board ID
· instance
· software version
MAIN
E S F 0 7- 0 03 3 + 00 2 9
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4.1.5.1.8 Extra Information Screen
The [extra information] mode can be configured to show either the [level &
temperature] screen or the [extra information] screen (see FIGURE 4-7). The
[extra information] screen shows information about a specific function. The
specific functions are described in chapter 6. The [level & temperature]
screen (see FIGURE 4-7) shows information about the measured
product level and temperature. In this menu mode, it is not possible to
change any settings.
MAIN
NOTE: In case of an error situation, the level fields are filled
with “#” and the temperature fields with “9”.
MAIN
ESF 07- 0039/0012
FIGURE 4-7
The level & temperature screen (left) and the extra information screen (right)
4.1.5.1.9 Primary Value Screen
MAIN
The [Primary Value] screen (PV-screen), shown in FIGURE 4-8, depicts
information about data measured by a sensor, or information about the
status of a digital I/O. See table TABLE 4-2.
MAIN
FIGURE 4-8
PV-screen examples (left: level status, right: digital I/O status)
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E S F 0 7- 0 02 8 + 00 4 4
4-9
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Data Field
Max. Size
[characters]
Primary Value
PV identification
13
Description
The measured value, e.g. +025.1277
Quantity name, e.g.
x Product level
x Product temperature
x P1 pressure
PV units
Quantity unit, e.g.
x m
x kg/m3
x kPa
PV type
Type can be:
x INN (innage)
x ULL (ullage)
x REL (relative)
x ABS (absolute)
PV health
Status of the Primary Value:
x UNCERTAIN
x BAD
PV representation
15
Representation of the PV:
Manual
Last valid
Stored
Instrument
Environment
Hardware
Software
Commission
Calibration
Operational
No data
No init.
Killed
Over range
Under range
PV alarms
Alarm type that occurred:
x High High
x High
x Low
x Low Low
Tank identification
Tank name, e.g. CRUDE 07
Alive indicator
Blinking cursor (bottom right) indicates
PV being updated
TABLE 4-2
Primary Value (PV) items
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REMARKS: 1. In error situation, the data fields are filled with “#”.
2. SmartView will enter standby mode when the
communication with the host is lost.
3. The data fields PV health, PV representation, and
PV alarms are only visible if they are applicable.
4.1.5.1.10 Password Screen
The [commands] and [commissioning] menus are password-protected. The
[password] screen (see FIGURE 4-9) appears when you enter the
[commands] or the [commissioning] menu.
FIGURE 4-9
The password screen
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Once the password is entered correctly (only once will do for both menu
entries), you can change the values. 15 minutes after the last button
was pressed, the password needs to be re-entered.
MAIN
ESF07-0040
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4.1.5.1.11 Commands Menu Screens
„ The [commands] menu starts with the [board list] screen 
FIGURE 4-10
(see FIGURE 4-10).
You can navigate through the board list by using the up and down
buttons. A board can be selected by simultaneously pressing the left
+ right button.
MAIN
ESF07-0034
The board list screen
„ The [function list] screen (see FIGURE 4-11) shows all available
FIGURE 4-11
The function list screen
functions of the previously selected board. You can navigate through
the function list by using the up and down buttons. You can return to
the [board list] screen by pressing the left button. A function can be
selected by simultaneously pressing the left + right button. If a
FlexConn module does not contain any function commands, this will
be indicated in the list ().
MAIN
ESF07-0045
„ On selection of an available function, the [command list] screen is
presented (see FIGURE 4-12). You can navigate through the
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FIGURE 4-12
function list by using the up or down button. A command can be
selected by simultaneously pressing the left + right button. You can
return to the [function list] screen by pressing the left button.
MAIN
ESF07-0035
The command list screen
4.1.5.1.12 Commissioning Menu Screen
„ The [commissioning] menu starts with the [board list] screen 
(see FIGURE 4-13).
You can navigate through the board list by using the up or down
button. A board can be selected by simultaneously pressing the left +
right button.
FIGURE 4-13
The board list screen (commissioning)
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MAIN
ESF07-0036
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„ The [function list] screen (see FIGURE 4-14) displays all configurable
FIGURE 4-14
entities of a function. 
The actual entity value is visible as well.
You can navigate through the board list by using the up or down
button. A function can be selected by simultaneously pressing the
left + right button. You can return to the [board list] screen by pressing
the left button.
MAIN
ESF07-0046
The function list screen (commissioning)
„ On selection of an available function, the [entity list] screen is
FIGURE 4-15
The entity list screen
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presented (see FIGURE 4-15). You can navigate through the entity
list by using the up or down button. An entity can be selected by
simultaneously pressing the left + right button. You can return to the
[function list] screen by pressing the left button.
MAIN
ESF07-0047
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„ On selection of an available entity, the [value edit] screen is presented
(see FIGURE 4-16).
· If an invalid value is entered, the message “value out of range” will
be displayed.
· If the value is not accepted by the FlexConn module, the message
“value not accepted” will be displayed.
· You can scroll along the characters by push and hold the up
button.
· An entity modification is only executed on simultaneously
pressing the left + right button. After this, first a range check is
done. If the modification is accepted, you will be returned to the
[value edit] screen.
· The cursor can be shift to the right by pressing the right button.
· You can return to the [entity list] screen by pressing the left button.
FIGURE 4-16
Examples of the value edit screen
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MAIN
NOTE: By using the left button to return to the [entity list]
screen without executing the modification(s) by
pressing the left + right button simultaneously will
undo this (these) modification(s)!
MAIN
ESF07-0037
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4.2 Engauge
4.2.1 Connecting the Engauge Service Tool
The Engauge service tool is a PC application with which all FlexConn
module settings can be done as well.
4.2.1.1 Wired Connections Situation (FIGURE 4-17)
Connecting the serial COM-port of a PC or laptop via an RS-232 (or RS485) transmission line to either a Communication Interface Unit (CIU) or
a SmartLink, enables the control of a SmartRadar FlexLine system.
HAZARDOUS ZONE (field)
BPM or RS-485
field line
SAFE ZONE (control room)
RS-232
(or RS-485)
SmartLink
RS-232
(or RS-485)
CIU Prime
ENTIS or other host
FIGURE 4-17
Connecting the Engauge service tool - wired connections
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ESF07-0041
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4.2.1.2 OneWireless Situation (FIGURE 4-18)
Connecting the serial COM-port of a PC or laptop via an RS-232 (or
RS-485) transmission line and a Lantronix server, or directly via an
Ethernet connection (Engauge version 2.4 and up only), to a
OneWireless gateway enables the control of a OneWireless
SmartRadar FlexLine system.
OneWireless
SmartRadar FlexLine
HAZARDOUS ZONE (field)
SAFE ZONE (control room)
OneWireless
Gateway
Ethernet
RS-232
(or RS-485)
Lantronix
FIGURE 4-18
Connecting the Engauge service tool - OneWireless
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4.2.2 Using Engauge
After starting up the Engauge application, first the specific transmission
address of the concerned SmartRadar FlexLine system must be set
correctly. Also the transmission speed (baudrate) must be set.
After this is done, Engauge’s explorer appears, and each FlexConn
module of the concerned SmartRadar FlexLine system is visible on the
left panel. See FIGURE 4-19.
Now each individual SmartRadar FlexLine module can be controlled by
double-clicking on the module’s icon on the left panel. The so-called
“board descriptor” is then loaded and a screen with “tab” pages
appears.
FIGURE 4-19
Example (1) of an Engauge screen
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ESF09-0001
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Service Tools
Browsing through the tab pages reveals the same information/
parameter settings as can be found using the SmartView, although in a
more user friendly way.
However, some settings or commands can only be executed by
Engauge. For example, executing an Alarm simulation test is only
possible with Engauge.
4.2.3 Some Engauge Screen Examples
In the following some Engauge screen samples follow.
FIGURE 4-20
Example (2) of an Engauge screen
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ESF09-0002
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FIGURE 4-21
Example (3) of an Engauge screen
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ESF09-0003
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FIGURE 4-22
Example (4) of an Engauge screen
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Installation
CHAPTER 5 INSTALLATION
„ Before starting with commissioning activities, first make sure all
mechanical and electrical installation aspects have been
completed correctly.
„ For installation, see the Installation Guide for the SmartRadar
FlexLine.
„ In case the OneWireless Communication Option (HCI-1WL) is
installed, a lightning arrestor is integrated by default. The lightning
arrestor (see figure below) will prevent the inside electronics from
being affected in case of a nearby lightning strike. Although it will
protect against multiple discharges, it can be replaced as a
preventive maintenance action. Preventive maintenance interval
depends on location, position of the equipment, grounding, and other
protection measures installed.
NOTE: Contact our service department for any guidance if
needed, via e-mail: enraf.helpdesk@honeywell.com
communication antenna
lightning arrestor
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Commissioning
CHAPTER 6 COMMISSIONING
6.1 General
6.1.1 Introduction
This chapter gives an overview of the commissioning information per
FlexConn module.
NOTE: Not all modules are always present.
Commissioning a FlexConn module is done by setting software
parameters, the so-called entities (see Chapter 3), to the desired
specific values. This can either be done by using Engauge or
SmartView (see Chapter 4).
6.1.2 Text Conventions
In contrast with explanatory text, all instruction text will be preceded by
a ☛.
All [Entity] and  text is recognizable formatted. When - for
instance - all required FlexConn module entities are commissioned, the
[Board Commissioned] entity will display . If not, it will display .
All !Command! text is also recognizable formatted, If - for instance - an
!Activate! command is given, the result will be .
In this chapter, each commissioning-instruction text is recognizable by
the Engauge/SmartView icon in the margin.
When a commissioning instruction or command cannot be initiated by
SmartView, the
icon will be given.
When a commissioning instruction or command can only be initiated via
SmartView, the SmartView-only button is visible (left).
Wireless
Builder
In some cases the Wireless Builder and/or the Key Server Manager
application(s) are used. This is indicated by a corresponding button
(left).
Key Server
Manager
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6.2 Enraf Fieldbus (HCI-BPM)
6.2.1 Introduction
The Host Communication Instrument - Bi-Phase Mark (HCI-BPM) board
is a communication module for the instrument (gauge).
isolation transformer
FIGURE 6-1
The HCI-BPM board with its isolation transformer
ESF07-0005
As a result of hardly any requirements on cable quality, the connection
of 10 to 15 devices per field bus, and cable lenghts up to 10 km, the BiPhase Mark (BPM) signalling is used in many data transmission
installations between various instrumentation and Communication
Interface Unit (CIU) configurations.
Moreover, the BPM technology provides excellent protection against
lightning. For the exchange of the BPM signals, the HCI-BPM board
uses an isolation transformer for galvanic isolation (see FIGURE 6-1).
Further protection against heavy lightning is realized by internal ground
shields, separated wiring, and ground tracks.
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The HCI-BPM module supports 2 protocols:
„ The Enraf GPU protocol with its records and items (limited);
„ The Enraf FlexConn protocol with its so-called entities.
The module can communicate with:
„ 880 CIU prime
„ 858 CIU
„ 780 SmartLink
6.2.2 Commissioning the HCI-BPM
For a correct functioning of the HCI-BPM module within an instrument
(gauge), the following entities can be set by using either Engauge or
SmartView.
☛ By using the following table, check each entity for correctness.
Name
Value Range
Default Value
Explanation
[Baudrate]
<1200>
<2400>
<4800>
<1200>
Communication speed
[BPM sensitivity]
<1..8>
<8>
The sensitivity of the
receiver circuit
1 = weakest
8 = strongest
[Identification]
8 characters e.g.

<-------->
Name of a tank or
instrument
[GPU instrument address]
<0..99>
<0>
The address of this
instrument for GPU
messages.
Note: Each instrument must
have a unique GPU
address.
[FlexConn instrument address]
<0..1899>
<0>
The address of this
instrument for FlexConn
messages.
Note: Each instrument must
have a unique FlexConn
address.
[Level units]





The unit in which levelrelated GPU records and
items are shown
[Temperature units]



The unit in which
temperature-related GPU
records and items are
shown
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Name
Value Range
Default Value
Explanation
[Pressure units]


 (2 digits before
separator)
 (3 digits before
separator)

The unit in which pressurerelated GPU records and
items are shown
[Density units]




The unit in which densityrelated GPU records and
items are shown
[Decimal separator]



The decimal separator in
which GPU-related records
and items are shown
[Level type]



The level-related GPU
records and items can be
shown as an innage or
ullage.
Note:
• Innage is the level of the
product measured from
the bottom.
• Ullage is the level of
free space from the roof
till the product.
[Password]
<......> 6 characters

Password for entering the
protected level.
Note: Some settings reside
under the protected level.
[Function identification]
<......> 13 characters

The name of the current
function of this module.
This name is visible on the
SmartView display.
☛ After having checked/set all before listed entities, make sure
„ the [Board Commissioned] and the [BPM slave Commissioned] entities are
;
„ the [Board Health] and the [BPM slave Health] entities are .
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Commissioning
6.3 Enraf GPU-FlexConn / Modbus Protocol (HCI-GPU)
6.3.1 Introduction
The Host Communication Instrument - Gauge Processing Unit (HCIGPU) board is a communication module for the instrument (gauge).
JP9 = RS-422 terminator
JP8 = +5 V-ISO enable on CN2
JP7 = RS-485 terminator
FIGURE 6-2
The HCI-GPU board
ESF07- 0006a
The HCI-GPU can communicate with any hosts via three different
communication protocols:
„ The Enraf GPU protocol with its records and items (limited);
„ The Enraf FlexConn protocol with its so-called entities;
„ The Modbus protocol.
In the first situation the CAN-RS module behaves like an Enraf GPU
slave, communicating via the Enraf GPU protocol. If a valid record or
item is received, a related FlexConn message type A will be issued to
the CAN-bus for obtaining the desired data.
In the second situation, when production-, test-, configuration-, and
service tools are used, the FlexConn protocol must be used via the
RS232/485 physical layer.
In the third situation the CAN-RS module behaves like a Modbus slave
communicating via the Modbus protocol.
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NOTE: A protocol switch has been implemented as to switch
back and forward between the GPU-FlexConn and
the Modbus protocol.
The physical layers for the communication are RS-232, isolated and
non-isolated, and RS-485, isolated. RS-232 is used for direct point-topoint connections whereas RS-485 facilitates a multi-point network with
up to 32 drivers and 32 receivers.
The HCI-GPU (slave) module can be used in any field devices provided
with the FlexConn architecture.
The Modbus protocols can be used when the SmartRadar FlexLine
interfaces to a DCS or SCADA system.
FIGURE 6-3
Typical example of a SmartRadar FlexLine in a Modbus topology
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Commissioning
6.3.2 Specifications
„ System Specification:
• Typical TurnAround Delay (TAD) = 35 ms *
• Maximum TAD = 65 ms *
• Refresh rate of 32 FlexLines on one link = 5.76 sec * (@ scan rate
of 180 ms)
• Refresh rate of 32 FlexLines on one link = 4.80 sec * (free running
host mode: no scan rate setting)
„ Recommended minimum host settings:
• Time out >= 65 ms * (assuming time out measurement resets at
start of slave message)
• Scan rate >= 180 ms *
* Note: @ 100 register @ 19K2 baud
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6.3.3 Commissioning the HCI-GPU - Modbus Protocol
6.3.3.1 Introduction
The Modbus protocol has been developed by Modicon and is used to
establish master-slave/client-server communication between intelligent
devices. Modbus is a de facto open standard and the most widely used
network protocol in the industrial manufacturing environment.
There are different flavors of Modbus. The most common is Modbus
RTU (Remote Terminal Unit) which is based on serial (twisted pair)
communication like RS-485 and RS-232. Honeywell Enraf has
implemented this Modbus RTU protocol in its gauges as an option.
As with RS-485 communication a bus structure can be built, it is
possible to connect a maximum of 32 gauges (as slaves) to one host
(master). Each slave has its unique address.
The host (master) initiates the communication by addressing one of the
slaves in its query. Only the addressed slave (gauge) will respond.
With RS-232 communication there can be only one slave (the gauge)
and one master (the host).
6.3.3.2 Modbus Protocol Description
A Modbus message is placed by the transmitting device into a frame
that has a known beginning and ending point.This allows receiving
devices to begin at the start of the message, read the address portion
and determine which device is addressed, and to know when the
message is completed.
RTU mode is a binary mode of data representation. Messages start with
a silent interval of at least 3.5 character times. This is most easily
implemented as a multiple of character times at the baud rate that is
being used on the network (shown as T1T2T3T4 in next figure).
The first field then transmitted is the device address. The gauges
monitor the bus continuously, including during the silent intervals. When
the first byte (the address byte) is received, each gauge decodes it to
find out if it is the addressed gauge.
Following the last transmitted byte, a similar interval of at least 3.5
character times marks the end of the message. A new message can
begin after this interval.
6-8
SmartRadar FlexLine
Service Manual
Part No.: 4417.762_Rev07
Commissioning
A typical message frame is shown below:
Start
Address
Function
Data
CRC
check
End
T1T2T3T4
8 bits
8 bits
n * 8 bits
2 * 8 bits
T1T2T3T4
„ Start: Synchronisation 3.5 character time elapsed.
„ Address: The address field of a message frame contains eight bits.
„
„
„
„
The address must be within the range 1 to 247 (decimal). A master
addresses a slave by placing the slave address in the address field
of the message. When the slave sends its response, it places its own
address in this address field of the response to let the master know
which slave is responding.
Function: The function code field of a message frame contains eight
bits. With the Modbus protocol only function code 03 (read
holding registers) and function code 05 (force single coil) are
supported. When a message is sent from a master to a slave the
function code field tells the slave what kind of action to perform. For
a normal response, the slave simply echoes the original function
code.
Data: The data field is constructed using sets of two 8 bit bytes (16
bit registers). The data field of messages sent from a master to slave
devices contains additional information which the slave must use to
take the action defined by the function code. The data field of a
response from a slave to a master contains the requested data.
CRC check: The CRC check field contains a 16-bit value implemented as two eight-bit bytes. The error check value is the result of a
CRC (Cyclical Redundancy Check) calculation performed on the
message contents. The CRC field is appended to the message as
the last field in the message.
End: Synchronization 3.5 character time elapsed.
6.3.3.2.1 Function Codes
„ Function code 03: Read holding registers
Holding registers are located in the memory range (4)0000 ... (4)
FFFFH. Register values can range from 0000 to FFFFH. Depending
on the use, the registers contain a value or bit coded status in single
(16 bit) or double (32 bit) register signed (two=s complement) or not
signed.
• The query message specifies the starting register and quantity of
registers to be read:
Part No.: 4417.762_Rev07
Slave
address
Function 03
Start
address
No. of
registers
CRC check
8 bits
8 bits
16 bits
16 bits
16 bits
SmartRadar FlexLine
Service Manual
6-9
Commissioning
• The register data in the response message is packed as two
bytes:
Slave
address
Function 03
Byte count
(N)
Data
CRC check
8 bits
8 bits
8 bits
(N) x 8 bits
16 bits
• The amount of bytes N is double the amount of requested
registers, because each register occupies two bytes.
„ Function code 05 Write single coil
Coils are located in the memory range (0)0000 ... (0) FFFFH. The
value of a coil can be forced to: FF00H = ON, or 0000H = OFF.
• The query message specifies the coil reference to be forced:
Slave
address
Function 05
Coil
address
Force data
CRC check
8 bits
8 bits
16 bits
16 bits
16 bits
• The normal response is an echo of the query, returned after the
coil state has been forced:
Slave
address
Function 05
Coil
address
Force data
CRC check
8 bits
8 bits
16 bits
16 bits
16 bits
6.3.3.3 Commisioning Notes
While commissioning, please keep the following in mind:
„ For gauge configuration --> FlexConn must be used.
„ For data monitoring and certain gauge commands--> Modbus
can be used.
6 - 10
SmartRadar FlexLine
Service Manual
Part No.: 4417.762_Rev07
Commissioning
„ A changeover is done by the protocol switch.
Protocol switching is bound to the following:
„ Engauge only supports GPU-FlexConn to Modbus switching.
Once the HCI-GPU is in Modbus mode, Engauge cannot execute
any modifications as Engauge does NOT support Modbus communication.
This scenario may be found at a first-time installation or during
servicing issues.
„ SmartView supports both GPU-FlexConn to Modbus and Modbus to
GPU-FlexConn switching at any time, the actual protocol type being
visible real time.
Suitable on issues in the field.
„ Along with data monitoring the Modbus host can issue certain
commands such as Overfill test, Reset, Alarm Test, and Modbus to
GPU-FlexConn switching.
„ It is recommended to disconnect the SmartRadar FlexLine from the
Modbus communication link when using Engauge with the GPUFlexConn protocol.
Using ...
Switching possible from ...
Engauge
GPU-FlexConn --> Modbus
SmartView
GPU-FlexConn --> Modbus
Modbus --> GPU-FlexConn
Modbus command
Modbus --> GPU-FlexConn
Example (with ModTest screen example of Daniel Europe Ltd. below):
To switch from Modbus to GPU-FlexConn, the following must be done:
„ Set Function = 5; Address = 1; Value = 1.
„ Activate by pressing the Poll button.
Part No.: 4417.762_Rev07
SmartRadar FlexLine
Service Manual
6 - 11
Commissioning
6.3.3.4 Commisioning
For a correct functioning of the HCI-GPU module within an instrument
(gauge), the following entities can be set by using either Engauge or
SmartView.
☛ By using the following table, check each entity for correctness.
Name
Value Range
Default Value
Explanation
[FlexConn Modbus protocol switch]



If production-, test-,
configuration-, and/or
service tools are to be
used, switch to the
FlexConn protocol by
selecting .
[RS Baudrate]
<1200>
<2400>
<4800>
<9600>
<19200>
<38400>
<57600>
<115200>
<19200>
Communication speed
[Turn around delay]
<0..2000 ms>
<0 ms>
The turnaround delay is the
minimum time the HCIGPU waits, before starting
answering the host.
[Parity]




User can have different
parity depending upon
application.




[Modbus slave address]
<1..247>
<1>
6 - 12
SmartRadar FlexLine
Service Manual
On a site there can be
multiple gauges connected
via the RS-485 physical link
and hence different CANRS boards can be identified
by unique slave addresses.
However, note that RS-485
supports only 32 devices
in multidrop and so must be
the addresses.
Part No.: 4417.762_Rev07
Commissioning
Name
Value Range
Default Value
Explanation
[Modbus register address offset]
<0x0000..0xEE00>
<0>
As per Modbus, function
code 03 supports 0000 to
FFFF register addressing.
Considering modbus map
starting at 0x0000 and
0x1000 and keeping this
constant, the offset address
should be (0xFFFF 0x1138 = 0xEEC7) . For
Round off number 0xEE00.
Offset can be moved any
where between 0x0000 to
0xEE00. 0x1138 is total
number of registers of both
modbus map.
[Level units]




The unit in which levelrelated records and items
are shown
[Temperature units]



The unit in which
temperature-related
records and items are
shown
[Pressure units]




The unit in which pressurerelated records and items
are shown
[Density units]




The unit in which densityrelated GPU records and
items are shown
[Communication type]




Communication type
NOTE: must be configured
at the GPU slave tab of
Engauge. See 6.3.3.
[Function identification]
<......> 13 characters

The name of the current
function of this module.
This name is visible on the
SmartView display.
[Function priority]
6.3.3.5 Modbus Holding Registers
Internal values in a Modbus device are stored in holding registers.
These registers are two bytes wide and can be used for various
purposes. Some registers contain configuration parameters where
others are used to return measured values (temperatures etc.) to the
host.
The holding registers start counting at 40001. They are addressed in
the Modbus message structure with addresses starting at 0.
Part No.: 4417.762_Rev07
SmartRadar FlexLine
Service Manual
6 - 13
Commissioning
„ Byte order in Modbus registers
For data type that is long and float IEEE-754, the 32 bits are devided
over two 16-bits registers.
Reference:
• Long and Floating point, IEEE-754 (little endian):
address+0
Byte 1
address+1
Byte 2
address+2
Byte 3
address+3
Byte 4
• Long and Floating point, IEEE-754 Modbus presentation
(big endian), so word swapped and byte swapped:
Lo Byte 4
Register x
Hi Byte 3
Lo Byte 2
Register x+1
Hi Byte 1
„ The first table that follows contains all gauge data in fixed point
format starting at 0x0000. A scaling factor needs to be applied
here.
„ The second table contains all gauge data in floating point format
starting at 0x1000. No scaling to be applied here.
• Floating point: IEEE-754
• Signed integers: two’s complement
Product Level
long
METRES
Interpretation
Scaling
factor
Conversion
units
SD40001
No. of registers
0x0000
Data type
Modbus
Address (dec)
Modbus
address (hex)
Par.no.
Modbus
parameter
6.3.3.5.1 Fixed Point Format Gauge Data
devide by 10000
FEET
devide by 1000
INCHES
devide by 100
ProductLevelStatus
0x0002
40003
char
See 6.3.3.6.1
ProductLevelAlarms
0x0003
40004
char
See 6.3.3.6.13
Water Level
0x0004
SD40005
long
6 - 14
SmartRadar FlexLine
Service Manual
METRES
devide by 10000
FEET
devide by 1000
INCHES
devide by 100
Part No.: 4417.762_Rev07
3
WaterLevelStatus
0x0006
40007
char
ProductTemp
0x0007
SD40008
long
ProductTempStatus
0x0009
40010
char
VapRoomTemp
0x000A
SD40011
long
VapRoomTempStatus
0x000C 40013..16 byte
VapRoomPress
0x0010
SD40017
long
VapRoomPressStatus
0x0012
40019..23 byte
ObsDensity
0x0017
SD40024
long
Interpretation
Scaling
factor
Conversion
units
No. of registers
Data type
Modbus
Address (dec)
Modbus
address (hex)
Modbus
parameter
Par.no.
Commissioning
See 6.3.3.6.2
CELSIUS
devide by 100
FAHRENHEIT
devide by 100
CELSIUS
devide by 100
FAHRENHEIT
devide by 100
PASCAL
multiply by 100
KILO_PASCAL
devide by 1000
PSI
devide by 1000
See 6.3.3.6.3
See 6.3.3.6.4
See 6.3.3.6.5
KILOGRAM_PER_M3 devide by 100
POUNDS_PER_FT3
devide by 10000
DEGREES_API
devide by 1000
ObsDensityStatus
0x0019
40026..30 byte
See 6.3.3.6.6
Gauge Status
0x002A
40043
byte
See 6.3.3.6.14
Spot temperature 1
0x0200
SD40513
long
10
11
Spot temperature 1 pos.
Spot temperature 2
Spot temperature 2 pos
0x0202
0x0204
0x0206
SD40515
SD40517
SD40519
long
long
long
CELSIUS
devide by 100
FAHRENHEIT
devide by 100
METRES
devide by 10000
FEET
devide by 1000
INCHES
devide by 100
CELSIUS
devide by 100
FAHRENHEIT
devide by 100
METRES
devide by 10000
FEET
devide by 1000
INCHES
devide by 100
12
Spot temperature 3
0x0208
SD40521
long
CELSIUS
devide by 100
FAHRENHEIT
devide by 100
13
Spot temperature 3 pos.
0x020A
SD40523
long
METRES
devide by 10000
FEET
devide by 1000
INCHES
devide by 100
devide by 100
14
Spot temperature 4
0x020C SD40525
long
CELSIUS
FAHRENHEIT
devide by 100
15
Spot temperature 4 pos.
0x020E
long
METRES
devide by 10000
16
17
18
Spot temperature 5
Spot temperature 5 pos.
Spot temperature 6
0x0210
0x0212
0x0214
Part No.: 4417.762_Rev07
SD40527
SD40529
SD40531
SD40533
long
long
long
SmartRadar FlexLine
Service Manual
FEET
devide by 1000
INCHES
devide by 100
CELSIUS
devide by 100
FAHRENHEIT
devide by 100
METRES
devide by 10000
FEET
devide by 1000
INCHES
devide by 100
CELSIUS
devide by 100
6 - 15
Spot temperature pos. 6
long
FAHRENHEIT
devide by 100
METRES
devide by 10000
FEET
devide by 1000
INCHES
devide by 100
devide by 100
20
Spot temperature 7
0x0218
SD40537
long
CELSIUS
FAHRENHEIT
devide by 100
21
Spot temperature 7 pos.
0x021A
SD40539
long
METRES
devide by 10000
FEET
devide by 1000
INCHES
devide by 100
22
Spot temperature 8
0x021C SD40541
long
CELSIUS
devide by 100
FAHRENHEIT
devide by 100
23
Spot temperature 8 pos.
0x021E
long
METRES
devide by 10000
24
25
26
27
Spot temperature 9
Spot temperature 9 pos.
Spot temperature 10
0x0220
0x0222
0x0224
Spot temperature 10 pos. 0x0226
SD40543
SD40545
SD40547
SD40549
SD40551
long
long
long
long
FEET
devide by 1000
INCHES
devide by 100
CELSIUS
devide by 100
FAHRENHEIT
devide by 100
METRES
devide by 10000
FEET
devide by 1000
INCHES
devide by 100
CELSIUS
devide by 100
FAHRENHEIT
devide by 100
METRES
devide by 10000
FEET
devide by 1000
INCHES
devide by 100
28
Spot temperature 11
0x0228
SD40553
long
CELSIUS
devide by 100
FAHRENHEIT
devide by 100
29
Spot temperature 11 pos. 0x022A
SD40555
long
METRES
devide by 10000
FEET
devide by 1000
30
Spot temperature 12
31
Spot temperature 12 pos. 0x022E
32
33
34
35
Spot temperature 13
0x022C SD40557
0x0230
Spot temperature 13 pos. 0x0232
Spot temperature 14
0x0234
Spot temperature 14 pos. 0x0236
6 - 16
SD40559
SD40561
SD40563
SD40565
SD40567
INCHES
devide by 100
long
CELSIUS
devide by 100
FAHRENHEIT
devide by 100
long
METRES
devide by 10000
long
long
long
long
SmartRadar FlexLine
Service Manual
FEET
devide by 1000
INCHES
devide by 100
CELSIUS
devide by 100
FAHRENHEIT
devide by 100
METRES
devide by 10000
FEET
devide by 1000
INCHES
devide by 100
CELSIUS
devide by 100
FAHRENHEIT
devide by 100
METRES
devide by 10000
Interpretation
Scaling
factor
Conversion
units
SD40535
No. of registers
0x0216
Data type
Modbus
Address (dec)
19
Modbus
address (hex)
Par.no.
Modbus
parameter
Commissioning
Part No.: 4417.762_Rev07
FEET
devide by 1000
INCHES
devide by 100
devide by 100
36
Spot temperature 15
0x0238
SD40569
long
CELSIUS
FAHRENHEIT
devide by 100
37
Spot temperature 15 pos. 0x023A
SD40571
long
METRES
devide by 10000
38
Spot temperature 16
39
Spot temperature 16 pos. 0x023E
40
41
42
43
44
45
46
Ambient Temperature
0x023C SD40573
0x0300
SD40575
SD40769
devide by 1000
INCHES
devide by 100
devide by 100
CELSIUS
FAHRENHEIT
devide by 100
long
METRES
devide by 10000
FEET
devide by 1000
Ambient
TemperatureStatus
0x0302
40771
integer 1
Product Pressure
0x0303
SD40772
long
Product PressureStatus
0x0305
40774
byte
Hart Input Variable 1
0x030A
SD40779
long
Hart Input Variable 1
Status
0x030C 40781
Integer 1
Hart Input Variable 2
0x030D SD40782
long
Hart Input Variable 2
Status
0x030F
40784
Integer 1
Hart Input Variable 3
0x0310
SD40785
long
Hart Input Variable 3
status
0x0312
40787
Integer 1
Hart Input Variable 4
0x0313
SD40788
long
Hart Input Variable 4
status
0x0315
40790
Integer 1
Hart Input Variable 5
0x0316
SD40791
long
Hart Input Variable 5
status
0x0318
40793
Integer 1
Part No.: 4417.762_Rev07
FEET
long
long
SmartRadar FlexLine
Service Manual
Interpretation
Scaling
factor
Conversion
units
No. of registers
Data type
Modbus
Address (dec)
Modbus
address (hex)
Modbus
parameter
Par.no.
Commissioning
INCHES
devide by 100
CELSIUS
devide by 100
FAHRENHEIT
devide by 100
See 6.3.3.6.7
PASCAL
multiply by 100
KILO_PASCAL
devide by 1000
PSI
devide by 1000
See 6.3.3.6.8
METRES
devide by 10000
FEET
devide by 1000
INCHES
devide by 100
See 6.3.3.6.9
CELSIUS
devide by 100
FAHRENHEIT
devide by 100
See 6.3.3.6.9
PASCAL
multiply by 100
KILO_PASCAL
devide by 1000
PSI
devide by 1000
See 6.3.3.6.9
KILOGRAM_PER_M3 devide by 100
POUNDS_PER_FT3
devide by 10000
DEGREES_API
devide by 1000
See 6.3.3.6.9
Free format
devide by 100
See 6.3.3.6.9
6 - 17
First Relay Board 
- Relay 1 Status
0x031B
40796
Integer 1
First Relay Board 
- Relay 2
0x031C SD40797
long
First Relay Board 
- Relay 2 Status
0x031E
40799
Integer 1
First Relay Board 
- Relay 3
0x031F
SD40800
long
First Relay Board 
- Relay 3 Status
0x0321
40802
Integer 1
First Relay Board 
- Relay 4
0x0322
SD40803
long
First Relay Board 
- Relay 4 Status
0x0324
40805
Integer 1
Second Relay Board 
- Relay 1
0x0325
SD40806
long
Second Relay Board 
- Relay 1 Status
0x0327
40808
Integer 1
Second Relay Board 
- Relay 2
0x0328
SD40809
long
Second Relay Board 
- Relay 2 Status
0x032A
40811
Integer 1
Second Relay Board 
- Relay 3
0x032B
SD40812
long
Second Relay Board 
- Relay 3 Status
0x032D 40814
Integer 1
Second Relay Board 
- Relay 4
0x032E
SD40815
long
Second Relay Board 
- Relay 4 Status
0x0330
40817
Integer 1
See 6.3.3.6.10
55
Overfill Protection Status
First Relay Board
0x0331
40818
char
See 6.3.3.6.12
56
Overfill Protection Status
Second Relay Board
0x0332
40819
char
57
Safety ShutDown Timer
Left First Relay Board
0x0333
40820
Integer 1
58
Safety ShutDown Timer 0x0334
Left Second Relay Board
40821
Integer 1
Par.no.
48
49
50
51
52
53
54
59
See 6.3.3.6.10
See 6.3.3.6.10
See 6.3.3.6.10
See 6.3.3.6.10
See 6.3.3.6.10
See 6.3.3.6.10
See 6.3.3.6.10
Analog Output
0x0335
SD40822
long
Analog OutputStatus
0x0337
40824
integer 1
60
Tank Identification
0x0338
40825
char
61
GPU Device Number
0x0340
40833
integer 1
6 - 18
Interpretation
long
Scaling
factor
SD40794
Conversion
units
0x0319
47
Data type
Modbus
Address (dec)
First Relay Board 
- Relay 1
Modbus
parameter
Modbus
address (hex)
No. of registers
Commissioning
SmartRadar FlexLine
Service Manual
N.A.
devide by 100
See 6.3.3.6.11
N.A.
Part No.: 4417.762_Rev07
Commissioning
ProductLevel
floating 2
point
Interpretation
Conversion
units
SD44097
No. of registers
0x1000
Data type
Modbus
Address (dec)
Modbus
address (hex)
Par.no.
Modbus
parameter
6.3.3.5.2 Floating Point Format Gauge Data
METRES
FEET
INCHES
ProductLevelStatus
0x1002
44099
char
ProductLevelAlarms
0x1003
44100
char
WaterLevel
0x1004
SD44101
floating 2
point
See 6.3.3.6.1
See 6.3.3.6.13
METRES
FEET
INCHES
WaterLevelStatus
0x1006
44103
char
ProductTemp
0x1007
SD44104
floating 2
point
ProductTempStatus
0x1009
44106
char
VapRoomTemp
0x100A
SD44107
floating 2
point
VapRoomTempStatus
0x100C 44109..12 byte
VapRoomPress
0x1010
See 6.3.3.6.2
CELSIUS
FAHRENHEIT
See 6.3.3.6.3
CELSIUS
FAHRENHEIT
SD44113
floating 2
point
See 6.3.3.6.4
PASCAL
KILO_PASCAL
PSI
VapRoomPressStatus
0x1012
44115..19 byte
ObsDensity
0x1017
SD44120
floating 2
point
See 6.3.3.6.5
KILOGRAM_PER_M3
POUNDS_PER_FT3
DEGREES_API
ObsDensityStatus
0x1019
44122..26 byte
See 6.3.3.6.6
Gauge Status
0x102A
44139
byte
See 6.3.3.6.14
Spot temperature 1
0x1200
SD44609
floating 2
point
CELSIUS
Spot temperature 1 pos.
0x1202
SD44611
floating 2
point
METRES
FAHRENHEIT
FEET
INCHES
10
Spot temperature 2
0x1204
SD44613
floating 2
point
CELSIUS
11
Spot temperature 2 pos.
0x1206
SD44615
floating 2
point
METRES
FAHRENHEIT
FEET
Part No.: 4417.762_Rev07
SmartRadar FlexLine
Service Manual
6 - 19
floating 2
point
CELSIUS
13
Spot temperature 3 pos.
0x120A
SD44619
floating 2
point
METRES
Interpretation
SD44617
Conversion
units
0x1208
Data type
Modbus
Address (dec)
Spot temperature 3
Modbus
parameter
12
Par.no.
Modbus
address (hex)
No. of registers
Commissioning
INCHES
FAHRENHEIT
FEET
INCHES
14
Spot temperature 4
0x120C SD44621
floating 2
point
CELSIUS
15
Spot temperature 4 pos.
0x120E
floating 2
point
METRES
FAHRENHEIT
SD44623
FEET
INCHES
16
Spot temperature 5
0x1210
SD44625
floating 2
point
CELSIUS
17
Spot temperature 5 pos.
0x1212
SD44627
floating 2
point
METRES
FAHRENHEIT
FEET
INCHES
18
Spot temperature 6
0x1214
SD44629
floating 2
point
CELSIUS
FAHRENHEIT
19
Spot temperature 6 pos.
0x1216
SD44631
floating 2
point
METRES
FEET
INCHES
20
Spot temperature 7
0x1218
SD44633
floating 2
point
CELSIUS
21
Spot temperature 7 pos.
0x121A
SD44635
floating 2
point
METRES
FAHRENHEIT
FEET
INCHES
22
Spot temperature 8
0x121C SD44637
floating 2
point
CELSIUS
23
Spot temperature 8 pos.
0x121E
floating 2
point
METRES
FAHRENHEIT
SD44639
FEET
INCHES
6 - 20
SmartRadar FlexLine
Service Manual
Part No.: 4417.762_Rev07
Spot temperature 9
floating 2
point
Interpretation
Conversion
units
SD44641
No. of registers
0x1220
Data type
Modbus
Address (dec)
24
Modbus
address (hex)
Par.no.
Modbus
parameter
Commissioning
CELSIUS
FAHRENHEIT
25
Spot temperature 9 pos.
0x1222
SD44643
floating 2
point
METRES
FEET
INCHES
26
Spot temperature 10
0x1224
SD44645
floating 2
point
CELSIUS
FAHRENHEIT
27
Spot temperature 10 pos. 0x1226
SD44647
floating 2
point
METRES
FEET
INCHES
28
Spot temperature 11
0x1228
SD44649
floating 2
point
CELSIUS
FAHRENHEIT
29
Spot temperature 11 pos. 0x122A
SD44651
floating 2
point
METRES
FEET
INCHES
30
Spot temperature 12
0x122C SD44653
31
Spot temperature 12 pos. 0x122E
floating 2
point
CELSIUS
floating 2
point
METRES
FAHRENHEIT
SD44655
FEET
INCHES
32
Spot temperature 13
0x1230
SD44657
floating 2
point
CELSIUS
33
Spot temperature 13 pos. 0x1232
SD44659
floating 2
point
METRES
FAHRENHEIT
FEET
INCHES
34
Spot temperature 14
0x1234
SD44661
floating 2
point
CELSIUS
35
Spot temperature 14 pos. 0x1236
SD44663
floating 2
point
METRES
FAHRENHEIT
FEET
INCHES
36
Spot temperature 15
0x1238
SD44665
floating 2
point
CELSIUS
FAHRENHEIT
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Service Manual
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37
Spot temperature 15 pos. 0x123A
SD44667
floating 2
point
Interpretation
Conversion
units
No. of registers
Data type
Modbus
Address (dec)
Modbus
address (hex)
Modbus
parameter
Par.no.
Commissioning
METRES
FEET
INCHES
38
Spot temperature 16
0x123C SD44669
39
Spot temperature 16 pos. 0x123E
floating 2
point
CELSIUS
floating 2
point
METRES
FAHRENHEIT
SD44671
FEET
INCHES
40
Ambient Temperature
0x1300
SD44865
floating 2
point
CELSIUS
FAHRENHEIT
41
Ambient
TemperatureStatus
0x1302
44867
integer 1
Product Pressure
0x1303
SD44868
floating 2
point
See 6.3.3.6.7
PASCAL
KILO_PASCAL
PSI
42
Product Pressure Status
0x1305
44870
byte
Hart Input Variable 1
0x130A
SD44875
floating 2
point
See 6.3.3.6.5
METRES
FEET
INCHES
43
Hart Input Variable 1
Status
0x130C 44877
Hart Input Variable 2
0x130D SD44878
floating 2
point
Hart Input Variable 2
Status
0x130F
44880
Integer 1
Hart Input Variable 3
0x1310
SD44881
floating 2
point
See 6.3.3.6.9
Integer
CELSIUS
FAHRENHEIT
44
See 6.3.3.6.9
PASCAL
KILO_PASCAL
PSI
45
Hart Input Variable 3
status
0x1312
44883
Integer 1
Hart Input Variable 4
0x1313
SD44884
floating 2
point
See 6.3.3.6.9
KILOGRAM_PER_M3
POUNDS_PER_FT3
DEGREES_API
46
6 - 22
Hart Input Variable 4
status
0x1315
44886
Integer 1
Hart Input Variable 5
0x1316
SD44887
floating 2
point
SmartRadar FlexLine
Service Manual
See 6.3.3.6.9
Free format
Part No.: 4417.762_Rev07
Hart Input Variable 5
status
47
48
0x1318
44889
Integer 1
First Relay Board - Relay 0x1319
SD44890
floating 2
point
First Relay Board - Relay 0x131B
1 Status
44892
Integer 1
Interpretation
Conversion
units
No. of registers
Data type
Modbus
Address (dec)
Modbus
address (hex)
Par.no.
Modbus
parameter
Commissioning
See 6.3.3.6.9
See 6.3.3.6.10
First Relay Board - Relay 0x131C SD44893
floating 2
point
First Relay Board - Relay 0x131E
2 Status
44895
Integer 1
First Relay Board - Relay 0x131F
SD44896
floating 2
point
First Relay Board - Relay 0x1321
3 Status
44898
Integer 1
First Relay Board - Relay 0x1322
SD44899
floating 2
point
First Relay Board - Relay 0x1324
4 Status
44901
Integer 1
Second Relay Board Relay 1
0x1325
SD44902
floating 2
point
Second Relay Board Relay 1 Status
0x1327
44904
Integer 1
Second Relay Board Relay 2
0x1328
SD44905
floating 2
point
Second Relay Board Relay 2 Status
0x132A
44907
Integer 1
Second Relay Board Relay 3
0x132B
SD44908
floating 2
point
Second Relay Board Relay 3 Status
0x132D 44910
Integer 1
Second Relay Board Relay 4
0x132E
SD44911
floating 2
point
Second Relay Board Relay 4 Status
0x1330
44913
Integer 1
See 6.3.3.6.10
55
Overfill Protection Status
First Relay Board
0x1331
44914
char
See 6.3.3.6.12
56
Overfill Protection Status
Second Relay Board
0x1332
44915
char
See 6.3.3.6.12
57
Safety Shutdown Timer
Left First Relay Board
0x1333
44916
Integer 1
58
Safety Shutdown Timer
0x1334
Left Second Relay Board
44917
Integer 1
59
Analog Output
0x1335
SD44918
floating 2
point
Analog Output Status
0x1337
44920
integer 1
60
Tank Identification
0x1338
44921
char
61
GPU Device Number
0x1340
44929
integer 1
49
50
51
52
53
54
Part No.: 4417.762_Rev07
SmartRadar FlexLine
Service Manual
See 6.3.3.6.10
See 6.3.3.6.10
See 6.3.3.6.10
See 6.3.3.6.10
See 6.3.3.6.10
See 6.3.3.6.10
N.A.
See 6.3.3.6.11
N.A.
6 - 23
Commissioning
6.3.3.6 Status Information
After being requested so by the host, the slave will return the relevant
status information. The following tables give the possible received
status bytes from the relevant registers, such as product level, product
temperature etc.
For a listing of ASCII codes, see 6.3.4.
6.3.3.6.1 Product Level
This register contains the bit-coded product level status. This status
information is coded in such a way that an ASCII code for a character is
generated. The ASCII characters are listed below.
Product Level status
Meaning
invalid level data
out of measuring range
measurement blocked
warning
reduced accuracy
valid product level
6.3.3.6.2 Water Level
This register contains the bit-coded water level status. This status
information is coded in such a way that an ASCII code for a character is
generated. The ASCII characters are listed below.
Water Level status
Meaning
invalid water alarm data
water above probe warning
water below probe warning
valid water level
6.3.3.6.3 Product Temperature
This register contains the bit-coded product temperature status. This
status information is coded in such a way that an ASCII code for a
character is generated. The ASCII characters are listed below.
Product Temperature status
Meaning
invalid temperature alarm data
reduced accuracy
valid data
6.3.3.6.4 Vapour Room Temperature
Four registers contains the bit-coded vapour room temperature status.
With exception of the first register, the status information is coded in
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Commissioning
such a way that an ASCII code for a character is generated. The 8-bits
ASCII coded character is placed in the Low byte of the register; the High
byte remains empty (zero).
Vapour Room Temperature status
Meaning
indicating the highest immersed
(spot)element of the temperature
element
bit 0 - General temperature fail
1 - Fail in average product temperature
2 - Fail in average vapour temperature
3 - Level exceeds lowest (spot)element
4 - Level exceeds highest (spot)element
5 - (Spot)element fail
6 - one
7 - zero
bit 0 - Last valid level used
1 - Manual level used
2 - Level time out
3 - Device not calibrated (MTT)
4 - Exceeding differential temp. range
(MTT)
5 - Out of specified temperature range
6 - one
7 - zero
bit 0 - No previous store command
1 - Alternative element selected (MRT)
2-5 - zero
6 - one
7 - zero
6.3.3.6.5 Vapour Room Pressure
Five registers contain the bit-coded vapour room pressure and
observed density status. The status information is coded in such a way
that an ASCII code for a character is generated. The 8-bits ASCII coded
character is placed in the Low byte of the register; the High byte
remains empty (zero).
Vapour Room Pressure status
Part No.: 4417.762_Rev07
SmartRadar FlexLine
Service Manual
Meaning
bit 0 - General option board fail
1 - Low level alarm
2 - Low low level alarm
3 - High level alarm
4 - High high level alarm
5 - Level time out
6 - one
7 - zero
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Commissioning
Vapour Room Pressure status
Meaning
bit 0 - P1 exceeds min. / max. trip
pressure
1 - P2 exceeds min. / max. trip pressure
2 - P3 exceeds min. / max. trip pressure
3 - Exceeding range P1
4 - Exceeding range P2
5 - Exceeding range P3
6 - one
7 - zero
bit 0 - Fail P1
1 - Fail P2
2 - Fail P1
3 - Manual P3 used
4 - Last valid P3 used
5 - Manual level used
6 - one
7 - zero
bit 0 - Last valid density used
1 - Manual density used
2 - High density alarm
3 - Low density used
4 - HTG level fail
5 - No previous store command
6 - one
7 - zero
bit 0 - Manual gas density used
1 - Level below LN
2 - Last valid level used
3 - Invalid level reading
4 - API underflow/overflow or negative
density
5 - zero
6 - one
7 - zero
6.3.3.6.6 Observed Density
See 6.3.3.6.5 - Vapour Room Pressure.
6.3.3.6.7 Ambient Temperature
6 - 26
Health
status
code
Meaning
2561
LOWEST_ELEMENT_OFFSET_NOT_COMMISSIONED
2562
MRT_ELEMENT_LENGTH_NOT_COMMISSIONED
2563
MEASUREMENT_TYPE_NOT_COMMISSIONED
2564
ELEMENT_TYPE_NOT_COMMISSIONED
2565
NUMBER_OF_ELEMENTS_NOT_COMMISSIONED
SmartRadar FlexLine
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Part No.: 4417.762_Rev07
Commissioning
Health
status
code
Meaning
2566
SECOND_ELEMENT_OFFSET_NOT_COMMISSIONED
2567
SENSOR_LENGTH_NOT_COMMISSIONED
2568
RTD_ELEMENT_POSITION_NOT_COMMISSIONED
2569
RTD_CONFIGURATION_NOT_COMMISSIONED
2570
MULTI_ELEMENT_OPTION_NOT_COMMISSIONED
2571
DYNAMIC_EXCLUSION_NR_OF_ELEMENTS_NOT_COMMISSIONED
2572
LOW_ELEMENT_USAGE_MEASUREMENT_TYPE_NOT_COMMISIONED
2573
TEMPERATURE_ELEMENT_EXCLUDE_ZONE_NOT_COMMISSIONED
2574
SMOOTHING_LEVEL_NOT_COMMISSIONED
2575
R_ELEMENT_SHORTCUT
2576
R_ELEMENT_NOT_CONNECTED
2577
T_ELEMENT_OUT_OF_RANGE
2578
ELEMENT_IN_WATER
2579
ELEMENT_FAIL
2580
NO_VALID_PRODUCT_LEVEL
2581
ELEMENT_SKIPPING
2582
NO_RELEVANT_ELEMENTS
2583
LEVEL_BELOW_LOWEST_ELEMENT
2584
NO_LAST_VALID_VALUE_AVAILABLE
2585
LEVEL_BELOW_TEMP_EXCLUDE_ZONE
2586
LEVEL_IN_TEMP_EXCLUDE_ZONE
2587
R_CABLE_OUT_OF_LIMITS
2588
R_TEST_OUT_OF_LIMITS
2589
VCC1_OUT_OF_LIMITS
2590
R_ELEMENT_INVALID_VALUE
2591
VOLTAGE_MON_PRIMARY_CIRCUIT_LO_LIM_EXCEEDED
2592
VOLTAGE_MON_PRIMARY_CIRCUIT_HI_LIM_EXCEEDED
2593
PROBE_RANGE_NOT_COMMISSIONED
2594
PROBE_OUT_OF_WNM_RANGE
2596
PRODUCT_LEVEL_NO_STATUS_CATEGORY_GOOD_ACTUAL
6.3.3.6.8 Product Pressure
See 6.3.3.6.5 - Vapour Room Pressure.
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Service Manual
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Commissioning
6.3.3.6.9 HART variable
6 - 28
Health
status
code
Meaning
1536
MORE_STATUS_AVAILABLE
1537
PV_OUT_OF_LIMITS
1538
SV_OR_TV_OUT_OF_LIMITS
1539
DEVICE_MALFUNCTION
1540
WRONG_PV_UNIT_CODE
1541
SCAN_INITIALIZING
1542
PRODUCT_LEVEL_SCAN_ERROR
1543
P1_NOT_INSTALLED
1544
P3_NOT_INSTALLED
1545
NO_P1_AVAILABLE
1546
NO_P3_AVAILABLE
1547
UNCERTAIN_P1
1548
UNCERTAIN_P3
1549
MANUAL_P1_USED
1550
MANUAL_P3_USED
1551
LAST_VALID_P3_USED
1552
NO_MANUAL_OR_LAST_VALID_P3
1553
NO_PRODUCT_LEVEL_AVAILABLE
1554
UNCERTAIN_PRODUCT_LEVEL
1555
PRODUCT_LEVEL_BELOW_MINIMUM_HIMS
1556
LAST_VALID_PRODUCT_LEVEL_USED
1557
MANUAL_PRODUCT_LEVEL_USED
1558
NO_WATER_LEVEL_AVAILABLE
1559
UNCERTAIN_WATER_LEVEL
1560
LAST_VALID_WATER_LEVEL_USED
1561
WATER_LEVEL_ABOVE_P1
1562
NEGATIVE_DENSITY_CALCULATED
1563
NO_MANUAL_OR_LAST_VALID_DENSITY
1564
MANUAL_WATER_LEVEL_USED
1565
DENSITY_OPTION_NOT_ENABLED
1566
P1_ERROR
1567
P3_ERROR
1568
G1_ERROR
SmartRadar FlexLine
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Part No.: 4417.762_Rev07
Commissioning
Health
status
code
Meaning
1569
G2_ERROR
1570
G3_ERROR
1571
G4_ERROR
1572
G5_ERROR
1573
DENSITY_ERROR
1574
P1_UNCERTAIN
1575
P3_UNCERTAIN
1576
G1_UNCERTAIN
1577
G2_UNCERTAIN
1578
G3_UNCERTAIN
1579
G4_UNCERTAIN
1580
G5_UNCERTAIN
1581
DENSITY_UNCERTAIN
1582
TOO_MANY_HART_DEVICES_DETECTED
1583
WATER_LEVEL_SCAN_ERROR
6.3.3.6.10 Relay
Part No.: 4417.762_Rev07
Health
status
code
Meaning
2305
RELAY_TEST_FAILED
2307
PV_SCAN_VALUE_BAD
2308
PV_SCAN_VALUE_UNCERTAIN
2309
INVALID_MESSAGE_LENGTH
2310
NACK_CODE_RECEIVED
2311
ERROR_REQUESTING_ENTITY
2312
NO_BOARD_AVAILABLE
2313
ERROR_RELAY_1
2314
ERROR_RELAY_2
2315
ERROR_RELAY_3
2316
ERROR_RELAY_4
2317
LICENSE_NOT_SET
2318
REDUNDANT_BOARD_ERROR
2319
XBAND_OVERFILL_DISABLED
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Service Manual
6 - 29
Commissioning
Health
status
code
Meaning
2320
NOT_COMMISSIONED
2321
BOARD_HEALTH_BAD
2322
REDUNDANT_BOARD_HEALTH_BAD
2323
REDUNDANT_BOARD_COM_FAIL
2324
SAFETY_TIMER_EXPIRED
2325
COMMISSIONING_MISMATCH
2326
RELAY_MODE_NOT_COMMISSIONED
2327
XBAND_BOARD_MISSING
2328
XBAND_LEVEL_BAD
2329
ALARM_MODE_NOT_COMMISSIONED
2330
MONITOR_BOARD_PARAMETERS_NOT_COMMISSIONED
6.3.3.6.11 Analog Output
6 - 30
Health
status
code
Meaning
2817
CALIBRATION_SET_POINTS_NOT_CALIBARTED
2818
POLLING_ADDRESS_SET_TO_NON_ZERO
2819
DAC_READ_BACK_FAIL
2820
AO_INITIALIZING
2821
BURNOUT_VALUE_OUT_OF_RANGE
2822
ANAOUT_FIXED_AT_4MA
2823
MULTI_DROP_MODE
2824
TUNNEL_FAILED_IN_GETTING_AN_ENTITY
2825
TUNNEL_FAILED_IN_PUTTING_AN_ENTITY
2826
UNITS_NOT_SELECTED
2827
LINKED_PV_NOT_SET
2828
LINKED_SV_NOT_SET
2829
LINKED_TV_NOT_SET
2830
LINKED_QV_NOT_SET
2831
PV_UNIT_CODE_NOT_SELECTED
2832
RANGE_VALUES_NOT_SELECTED
2833
PV_OUT_OF_LIMITS
2834
UPPER_TRANSDUCER_LIMIT_NOT_SET
SmartRadar FlexLine
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Part No.: 4417.762_Rev07
Commissioning
Health
status
code
Meaning
2835
TRANSDUCER_SERIAL_NUMBER_NOT_SET
2836
UNABLE_TO_GET_LINKED_VARIABLE
2837
UPPER_RANGE_VALUE_GREATER_THAN_UPPER_TRANSDUCER_
LIMIT
2838
LOWER_RANGE_VALUE_LESS_THAN_LOWER_TRANSDUCER_LIMIT
6.3.3.6.12 Overfill Protection Status
For a listing of ASCII codes, see 6.3.4.
Overfill Protection status
Meaning
Overfill
Warning
Healthy
Product Level Alarm status
Meaning
no alarm
Low level product alarm tripped
High level product alarm tripped
Low low level product alarm tripped
High high level product alarm tripped
255
alarm failure
6.3.3.6.13 Alarms
6.3.3.6.14 Gauge Status
The following table lists the Gauge status information and meaning.
Gauge status (decimal)
Part No.: 4417.762_Rev07
Meaning
Level gauge is measuring level
255
Level gauge is in failure
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Service Manual
6 - 31
Commissioning
6.3.3.7 Modbus Coils
The following table lists Modbus commands and their related addresses
(coils) and data.
Modbus
address (hex)
Modbus
address (dec)
Data
Number of
registers
FlexConn Modbus Protocol Switch
0x00
00001
0xFF00
Reset Device
0x10
00017
0xFF00
Product Level Alarm Test Hi Hi
0x11
00018
0xFF00
Product Level Alarm Test Hi
0x12
00019
0xFF00
Product Level Alarm Test Lo
0x13
00020
0xFF00
Product Level Alarm Test Lo Lo
0x14
00021
0xFF00
Start Proof Test First Relay Board
0x15
00022
0xFF00
Stop Proof Test First Relay Board
0x16
00023
0xFF00
Start Proof Test Second Relay Board
0x17
00024
0xFF00
Stop Proof Test Second Relay Board
0x18
00025
0xFF00
Modbus command
NOTE: Coils are just names for memory addresses. The
other way to look at it is that they are just pre-defined
variable names. A coil is a boolean (bit) variable, and
a register is an integer (word) variable.
6.3.3.8 Modbus Exception Handling
When a Modbus master device sends a request to a FlexLine device, it
expects a normal response. One of four possible events can occur from
the master’s query:
„ If the FlexLine device receives the request without a communication
error, and can handle the query normally, it returns a normal
response.
„ If the FlexLine device does not receive the request due to a communication error, no response is returned. The master program will
eventually process a timeout condition for the request. Typically 2
retries are carried out before going into fail.
„ If the FlexLine device receives the request, but detects a communication error (parity, LRC, CRC), no response is returned. The master
program will eventually process a timeout condition for the request.
„ If the FlexLine device receives the request without a communication
error, but cannot handle it (for example, if the request is to read a
non–existent output or register), the FlexLine device will return an
exception response informing the master of the nature of the error.
The exception-response message has two fields that differentiate it
from a normal response:
„ Function code field:
In a normal response, the FlexLine device echoes the function code
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Commissioning
of the original request in the function code field of the response. All
function codes have a most–significant bit (MSB) of 0 (their values
are all below 80 hexadecimal). In an exception response, the
FlexLine device sets the MSB of the function code to 1. This makes
the function code value in an exception response exactly 80 hexadecimal higher than the value would be for a normal response. 
With the function code’s MSB set, the master’s application program
can recognize the exception response and can examine the data
field for the exception code.
„ Data field:
In a normal response, the FlexLine device may return data or
statistics in the data field (any information that was requested in the
request). In an exception response, the FlexLine device returns an
exception code in the data field. This defines the FlexLine device
condition that caused the exception.
Code
Name
Meaning
01
Illegal Function
The function code received in the query is not an
allowable action for the FlexLine device. This
may be because the function code is only
applicable to newer devices, and was not
implemented in the unit selected. It could also
indicate that the FlexLine device is in the wrong
state to process a request of this type, for
example because it is unconfigured and is being
asked to return register values.
02
Illegal Data Address
The data address received in the query is not an
allowable address for the FlexLine device. More
specifically, the combination of reference
number and transfer length is invalid.
03
Illegal Data Value
A value contained in the query data field is not
an allowable value for FlexLine device.
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Commissioning
6.3.4 Standard ASCII codes
6 - 34
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Commissioning
6.4 The OneWireless Communication Option (HCI-1WL)
6.4.1 Introduction
The Host Communication Instrument OneWireless (HCI-1WL) board is
a communication module for the instrument (gauge).
radio module
FIGURE 6-4
The HCI-1WL duplex board with flatcable interconnection
ESF09-0011
This module consists of 2 boards (see FIGURE 6-4): a standard
FlexConn board with a memory-card interface, and an interface board
with a standard Honeywell OneWireless Radio board attached. If this
wireless communication option is installed, the Instrument (gauge) can
communicate with a host system using the OneWireless network via 3
different ways :
„ Directly via the OneWireless Network (using the HCI-1WL board).
„ By using a protocol tunnel through the OneWireless network:
• Via the Enraf FlexConn Protocol.
• Via the Enraf GPU protocol.
OneWireless is an all digital, two-way communication mesh network
that interconnects industrial field sensors to a central system.
OneWireless has defined standards to which field devices and operator
stations communicate with one another. The communications protocol
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Commissioning
is built as an "open system" to allow all field devices and equipment that
are built to the OneWireless standard to be integrated into a system,
regardless of the device manufacturer. This interoperability of devices
using OneWireless technology is to become an industry standard for
automation systems.
In the Onewireless network, devices like the Smartradar FlexLine
publish their measuring values autonomously at the network. Via an
OPC server connected to gateway(s), the data is made available for
further use.
The Honeywell Enraf GPU and FlexConn protocols are implemented for
communication with Honeywell Enraf Tank Inventory Software systems
like Entis Pro, Entis XL, and Entis XS. Additionally, these protocols
enable communication with configuration and diagnostic tools such as
Engauge. These protocols are implemented in the same way as in the
HCI-GPU and HCI-BPM. Therefore they only support the same limited
set of GPU records and so-called items.
6.4.2 Potential Electrostatic Charging Hazard
WARNING! Do NOT wipe the surface of the antenna with dry
cloth, and do NOT clean its surface with a solvent. 
If electrostatically charged, discharge of the antenna
surface to a person or a tool could ignite a
surrounding hazardous atmosphere.
6.4.3 Adding a Radar to the OneWireless Network
6.4.3.1 Introduction
Before a radar will be visible in the OneWireless network, it must be
supplied with a correct network security key, so it will be allowed to join
the protected wireless network.
Users must be properly trained in Honeywell OneWireless solutions
before adding the SmartRadar in a OneWireless network. To establish
communication with the Onewireless network the Key Server Manager
and Wireless Builder (R120 or later) tools are required. Please refer to
the respective manuals for details.
CAUTION! France restricts outdoor use to 10mW (10 dBm)
EIRP in the frequency range of 2,454-2,483.5 MHz.
Installations in France must limit EIRP to 10 dBm for
operating modes utilizing frequencies in the range of
2,454 – 2,483.5MHz. For this reason, Honeywell
Enraf does not recommend configuring frequency
hopping modes that use this frequency range.
For installations in France, use only the following
OneWireless Frequency Hopping (FH) Mode
Selections: EU Channel #1, EU Channel #7, NA/EU
Guard Bands and NA/EU Channel 3 (FH Mode
selections #4, 5, 8 and 10).
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6.4.3.2 Preparing the Radar
Before adding a radar to a one wireless Network, old security
information must be removed from the radar. To prevent this from
happening by accident, this functionality is only available via the
SmartView. To erase the security information:
☛ Go to [Menu] > [Commands]
☛ Enter the password
☛ Go to the HCI-1WL
☛ Select [Board] and issue the [Restore Default] command.
6.4.3.3 Authentication
Key Server
Manager
☛ Ensure
the OneWireless Network is operational, including running
Key Server Manager (KSM) software, and at least 1 multi-node
configured as gateway.
☛ Use the KSM to write security information to a memory card. See the
Key Server Manager manual for instructions on how to use the key
server. For a sample screen, see FIGURE 6-5.
☛ Insert
the memory card into the memory card slot of the HCI-1WL
device.
☛ Make
sure to fully close the device if it is installed in an explosion
hazardous area.
☛ Switch on the device
The device will now automatically join the OneWireless network.
You can follow the authentication/joining process by navigating to the
correct page on the SmartView, see 6.4.8.1. Or by using Engauge, see
6.4.9.1, if there is also a wired connection available.
If the message [NOREDUN] or [CONNECT] does NOT become visible, the
authentication failed.
☛ If authentication failed, verify that the wireless network is operating
correctly, and try again with a new security key.
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FIGURE 6-5
Sample screen of the Key Server Manager
6.4.4 Removing a Radar From the OneWireless Network
To remove a radar from a Onewireless Network, the security key
information must be removed from the radar. To prevent this from
happening by accident, this functionality is only available via the
SmartView.
To erase the security key information:
☛ Go to [Menu] > [Commands]
☛ Enter the password
☛ Go to the HCI-1WL
☛ Select [Board] and issue the [Restore Default] command.
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6.4.5 Commissioning the HCI-1WL in the OneWireless Network
6.4.5.1 Introduction
Once the authentication process is completed, the SmartRadar can be
commissioned in the OneWireless network.
Before you continue with this step, familiarize yourself with the
Wireless Builder configuration tool for the OneWireless network. For
a detailed operation guide for the Wireless Builder, please refer to the
OneWireless Wireless Builder User’s Guide, R120 or later.
With the Wireless Builder you can create, delete, commission, load, and
unload the SmartRadar just like any other OneWireless devices. You
can also activate and inactivate transducer blocks, and program the
different parameters, such as publication period, as with any other
devices.
Once the Authentication process has been successfully completed, the
SmartRadar will automatically be listed in the Online window of
Wireless Builder as an uncommissioned device.
With a right mouse click it can be commissioned as described in the
Wireless Builder manual.
After having finished all steps before, the SmartRadar will have one
transducer block: Radar Level.
During further commissioning, more transducer blocks can be added.
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6.4.5.2 Transducer Blocks
6.4.5.2.1 Introduction
Besides the Radar Level transducer block, up to 16 additional
transducer blocks can be added to the device via Wireless Builder. This
can easily be done by “drag and drop”.
The specific parameters of all available transducer blocks can be set via
Wireless Builder. This section describes how to use the Configuration
Form to configure the transducer blocks (channels).
Please refer to the Configuring Channels chapter in the OneWireless
manual. This Transducer Blocks section only explains the
additional or non-standard items.
6.4.5.2.2 Adding Transducer Blocks
In order to configure each channel, a user must add transducer blocks
to this device.
Wireless
Builder
☛ Expand
the device template in the Library tree (click +), to see all
available transducer blocks.
☛ Drag
and drop the transducer block(s) that must be instantiated
(= made concrete) from the Library tree to the device in the Offline
tree.
NOTE: Each transducer block can only be added to the
instrument once.
☛ After
adding the relevant transducer block(s), load the device to
activate the transducer blocks.
NOTE: Please refer to Block instantiation in the OneWireless
Wireless builder User’s Guide for more information.
The following additional transducer blocks are available:
Transducer Block
See section
Ambient temp
Average product temperature
Configurable Transducer block 1
6.4.5.2.5
Configurable Transducer block 2
Configurable Transducer block 3
Configurable Transducer block 4
Observed Density
Product pressure
Relay output 1
6.4.5.2.7
Relay output 2
Relay output 3
Relay output 4
Temperature Details
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Transducer Block
See section
Vapour pressure
Vapour temperature
Water level
All Transducer blocks can be loaded for any SmartRadars. However a
transducer block will only give valid data when a relevant option is
installed in the SmartRadar.
So for temperature transducer blocks to become actual available, an
FII-RTD or FII-VT must be installed in the SmartRadar, and for the
Relay output transducer blocks to work correctly, an FII-DO must be
installed etc.
6.4.5.2.3 General Transducer Block Settings
By clicking on a transducer block of an instrument in the Online window,
a window pops up with more details for this transducer block.
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6.4.5.2.4 Wireless Builder Screens
6.4.5.2.4.1 Main Tab
This tab contains the general settings of the Transducer Block (TB).
Parameter
Description
Name
Here you can specify the name of the transducer block.
Associated Device
The device that contains the transducer block you are editing.
The device name is set during commissioning with Wireless Builder and is stored in
the TAG descriptor entity.
Actual Mode
The actual operation mode of the transducer block. This may differ from the normal
mode, for example if the device is Out of Service.
Normal Mode
This is the mode the transducer block should be in, in normal situations.
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Parameter
Description
Permitted Mode
With these check boxes you can select the permitted modes for the transducer block.
Process Variable
If the transducer block is set to manual mode, you can manually overwrite the
parameter (such as level).
This is not standard within OneWireless. The manual value entered here will also be
available in the FlexConn environment. If the Transducer block is not in Manual mode
an error code will be generated after pressing the OK button.
6.4.5.2.4.2 Ranges Tab
This tab contains the settings for Engineering units.
Parameter
Description
EU at 100%
Not used in The SmartRadar FlexLine
EU at 0%
Not used in The SmartRadar FlexLine
Units Index
In this field you can select the required engineering unit from the list of available units.
(Level units for the level TB, and temperature units for the Temperature TB)
Note: For supported units, see 6.4.5.2.8.
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Parameter
Description
Decimal
Not used in The SmartRadar FlexLine
6.4.5.2.4.3 Alarm Tab
This tab contains the various alarm settings (High high, High, Low, and
Low low).
Parameter
Description
Alert Disable
With this settings it is possible to disable an alarm.
Alert Priority
With this setting it is possible to define the alert priority.
For more information on alert priority, see the Onewireless Documentation.
In Alarm
This light shows the actual alarm status.
Alarm Limit
This is the alarm trip point.
NOTE: The alarm hysteresis is defined in the “Other” tab.
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NOTE: Having alerts on measured variables is not standard
in OneWireless. Be careful using these alarms when
the user is also using Experion. As these alarms will
be visible as system alarms and NOT as process
alarms.
6.4.5.2.4.4 Configuration Tab
This tab describes the publication time and time-out settings.
Parameter
Description
Stale Lim
Publication data stale limit. For more details, see OneWireless documentation.
Period
This setting determines the publication time for the primary variable of this transducer
block. This can be 1, 5, 10, or 30 seconds. For more details, see OneWireless
documentation.
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6.4.5.2.4.5 Other Tab (1)
Via this tab, an alarm test can be initiated.
Parameter
Description
Alarm Test
By selecting an alarm level to test - High high, High, Low, or Low low - and pressing
OK, the SmartRadar will perform an Alarm test command.
For detail settings, see 6.4.5.2.4.6.
Alarm Hysteresis
This is the alarm hysteresis setting.
For detail settings, see 6.4.5.2.4.6.
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6.4.5.2.4.6 Other Tab (2)
The following example screen shows possible detail settings of the
Other tab.
Parameter
Description
Alarm Test
By selecting an alarm level to test - High high, High, Low, or Low low - and pressing
OK, the SmartRadar will perform an Alarm test command.
For detail settings, see 6.4.5.2.4.6.
Alarm Hysteresis
This is the alarm hysteresis setting.
For detail settings, see 6.4.5.2.4.6.
Ullage Level Scale:
- EU at 100%
Not used in the SmartRadar FlexLine
- EU at 0%
Not used in the SmartRadar FlexLine
- Units Index
In this field you can select the required engineering unit from the list of available units.
(level units for the level TB, and temperature units for the temperature TB).
Note: For supported units, see 6.4.5.2.8.
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Parameter
Description
- Decimal
Not used in the SmartRadar FlexLine
Rate of Change Scale:
- EU at 100%
Not used in the SmartRadar FlexLine
- EU at 0%
Not used in the SmartRadar FlexLine
- Units Index
In this field you can select the required engineering unit from the list of available units.
(level units for the level TB, and temperature units for the temperature TB).
Note: For supported units, see 6.4.5.2.8.
- Decimal
Not used in the SmartRadar FlexLine
6.4.5.2.5 Configurable Transducer Block Settings
The configurable transducer blocks are special in the way that they do
not represent a fixed input function of the SmartRadar. Configurable
transducer blocks can be programmed to represent any available
functions on any of the available FlexConn boards in the SmartRadar.
NOTE: The configuration of the configurable transducer
blocks must be done using Engauge.
Example
Configurable Transducer block 1 could be programmed to represent
the radar level from the CAN-XBAND. Then the PV of this tranducer
block will represent the PV of the radar level function, the Innage
value. The SV of this transducer block will represent the SV of the
radar level function, the Ullage level.
The current firmware version does have some limitations on what can
be programmed in these transducer blocks.
„ Configurable Transducer block 1 can only represent Levels. This is
valid for both the PV and the SV.
„ Configurable Transducer block 2 can only represent Temperatures.
This is valid for both the PV as the SV.
„ Configurable Transducer block 3 can only represent either pressure
or Density. This is valid for both the PV and the SV.
„ Configurable Transducer block 4 can represent parameters with
variable dimensional units. The following parameters are supported:
Level, Temperature, Pressure, Density, Current, or NO UNIT. This is
valid for both the PV and the SV.
In wireless builder these limitations must be taken into account when
changing the units index, for both the PV as the SV. Selecting a
dimensional unit that is not supported by the Transducer block will give
an error message.
The Units Index for the PV can be found on the Ranges tab.
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The Units Index for the SV can be found on the Other tab. This tab has
a different layout than in a standard transducer block, and is described
hereafter.
Parameter
Description
Alarm Test
By selecting an alarm level to test - High high, High, Low, or Low low - and pressing
OK, the SmartRadar will perform an Alarm test command.
For detail settings, see 6.4.5.2.4.6.
Alarm Hysteresis
This is the alarm hysteresis setting.
For detail settings, see 6.4.5.2.4.6.
Secondary Variable
The secondary variable of this transducer block. This Secondary Variable equals the
Secondary Value (SV) of the assigned FlexConn function.
- EU at 100%
Not used in the SmartRadar FlexLine
- EU at 0%
Not used in the SmartRadar FlexLine
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Parameter
Description
- Units Index
In this field you can select the required engineering unit from the list of available units.
(level units for the level TB, and temperature units for the temperature TB).
Note: See also limitations described before.
Note: For supported units, see 6.4.5.2.8.
- Decimal
Not used in the SmartRadar FlexLine
6.4.5.2.6 Temperature Details Transducer Block Settings
The Temperature Details transducer block is an additional temperature
transducer block that can be used if details of individual temperature
elements (for example, to make a temperature profile) are relevant.
Just like the Average product temperature transducer block, it publishes
the average product temperature as PV and the Vapour Temperature as
SV.
The additional parameters can be used via Wireless Builder or the OPC
server.
NOTE: This Transducer block is not necessary when making
temperature profiles via a tool that uses GPU
communication.
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The temperature details can be found on the Other tab that. This tab
has a different layout than it has in a standard transducer block. It is
described below.
Parameter
Description
Alarm Test
By selecting an alarm level to test - High high, High, Low, or Low low - and pressing
OK, the SmartRadar will perform an Alarm test command.
For detail settings, see 6.4.5.2.4.6.
Alarm Hysteresis
This is the alarm hysteresis setting.
For detail settings, see 6.4.5.2.4.6.
Average Vapour temperature
This is the average vapour temperature
EU at 100% (avg temp scale)
Not used in the SmartRadar FlexLine
EU at 0%
Not used in the SmartRadar FlexLine
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Parameter
Description
Units Index
In this field you can select the required engineering unit from the list of available units.
(level units for the level TB, and temperature units for the temperature TB).
Note: For supported units, see 6.4.5.2.8.
Decimal
Not used in the SmartRadar FlexLine
Average Ambient temperature
This is the average ambient temperature
Lowest element offset
Offset of lowest temperature element relative to the bottom of the tank
Element position 1...8
Position of the temperature elements 1...8
Element position 9...16
Position of the temperature elements 9...16
EU at 100% (level scale)
Not used in the SmartRadar FlexLine
EU at 0%
Not used in the SmartRadar FlexLine
Units Index
In this field you can select the required engineering unit from the list of available units.
(level units for the level TB, and temperature units for the temperature TB).
Note: For supported units, see 6.4.5.2.8.
Decimal
Not used in the SmartRadar FlexLine
Element temperature 1...8
Temperature of element 1...8
Element temperature 9...16
Temperature of element 9...16
Element temperature status
1...8
Status of element temperature 1...8
Element temperature status
9...16
Status of element temperature 9...16
Number of elements
Number of installed temperature elements
MRT or RTD element type
Type of installed temperature element
TPL = MTT Honeywell Enraf
QSA = MRT Sangamo
SPL = Spot PT100 Large
SPS = Spot PT100 Small
SNI = Spot Ni191
SSS = Spot Sangamo CU90
SCB = Spot Beacon CU90
SCN = Spot CU90 Nulectohm
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6.4.5.2.7 Relay Output Transducer Block Settings
The Relay output transducer blocks are standard Binary Output
transducer blocks. (In contrast to all other transducer blocks, which are
Analog Input transducer blocks.)
There are 4 relay output blocks, each representing one of the 4 relays
that can be installed in the SmartRadar FlexLine. These transducer
blocks can be used to remotely control the relays, provided these relays
are programmed as remote controllable in Engauge.
For sample screens and parameter descriptions, see below.
Parameter
Description
Name
Here you can specify the name of the transducer block.
Associated Device
The device that contains the transducer block you are editing.
The device name is set during commissioning with Wireless Builder and is stored in
the TAG descriptor entity.
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Parameter
Description
Actual Mode
The actual operation mode of the transducer block. This may differ from the normal
mode, for example if the device is Out of Service.
Normal Mode
This is the mode the transducer block should be in, in normal situations.
Permitted Mode
With these check boxes you can select the permitted modes for the transducer block.
Binary Output Variable
This field can be used to control the relay. This field has no function if the relay itself is
not programmed to be a remote controlled relay.
Binary Read back value
This is the read-back value that represents the actual position of the relay.
Parameter
Description
Stale Lim
Publication data stale limit. For more details, see OneWireless documentation.
Period
This setting determines the publication time for the primary variable of this transducer
block. This can be 1, 5, 10, or 30 seconds. For more details, see OneWireless
documentation.
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6.4.5.2.8 Supported Units
The SmartRadar Flexline supports the following units:
Parameter
Supported Units
Level and position
Meters (m)
Millimeters (mm)
Inches (in)
Feet (ft)
Level rate of change
Millimeters / second (mm/s)
Meters / hour (m/h)
Inch / minute (in/min)
Feet / minute (ft / minute)
Temperature
Degrees Celsius (ºC)
Degrees Fahrenheit (ºF)
Pressure
Pascal (Pa)
kilo Pascal (kPa)
bar
psi
Density
kg / m3
kg / l
g / ml
lbs / ft3
deg API
6.4.6 Commissioning the HCI-1WL Configurable Transducer Blocks
The configuration of the configurable transducer blocks can not entirely
be done via Wireless Builder. To configure the configurable transducer
blocks, the following entities must be set by using Engauge.
NOTE: These settings are only available for Engauge
Professional users.
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Name
Explanation
Value Range
Default
[Board ID]
The board ID of the board
that contains the function
you want to map to the
configurable transducer
block. Look in the board list
which boards are available.
<0...255>
<0>
[Board Instance]
The board instance of the
board that contains the
function you want to map.
This is usually 0. Look in
the board list to see if any
boards are available more
than once in the instrument.
<0...7>
<0>
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Name
Explanation
Value Range
Default
[Function Instance]
This identifies the function
which data you want to map
to this transducer block.
<0...15>
<0>
[Unit Type]
The unit type is necessary
to identify in One Wireless.
<0...5>
<0>
units of data:
0 = no unit
1 = level
2 = temperature
3 = pressure
4 = density
5 = current
All 4 configurable transducer blocks have the same settings in
Engauge. However the various configurable transducer blocks are
reserved for particular types of data:
„ Configurable Transducer block 1 is reserved for level data
„ Configurable Transducer block 2 is reserved for temperature data
„ Configurable Transducer block 3 is reserved for density and pressure
data
„ Configurable Transducer block 4 can be used for any of the data
types mentioned above.
The Secondary Variable (SV) of the configurable function block is
automatically assigned to the Secondary Value of the FlexConn board
function that is linked to the Primary Variable PV as described before.
Example
To link a configurable transducer block to the Radar Level of
the TII-XR, the following settings need to be configured:
[Board ID] = 5
[Board instance] = 0
[Function instance] = 1
[Unit type] = 1
6.4.7 Commissioning the HCI-1WL for GPU and FlexConn Communication
By using a protocol tunnel through the OneWireless network, it is
possible to connect the standard Honeywell Enraf Entis systems, or
service tools.
The physical connection between the Entis systems or service tools is
either via an Ethernet connection to the Gateway, or via an RS-232 line
through a Lantronix RS-to-Ethernet convertor to the Gateway. See
chapter 4.2.1 for details.
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For a correct functioning of the HCI-GPU module in an instrument
(gauge), the following entities can be set by using either Engauge or
SmartView.
☛ By using the following table, check each entity for correctness.
Name
Value Range
Default Value
Explanation
[Identification]
8 characters e.g.

<-------->
Name of a tank or
instrument
[GPU instrument address]
<0..99>
<0>
The address of this
instrument for GPU
messages.
Note: Each instrument must
have a unique GPU
address.
[GPU Caching]







By switching on caching,
the system performance
can be greatly improved.
Switching caching on for a
record means that the
OneWireless network will
automatically keep an upto-date copy of this record
in the internal cache of the
gateway. This copy will be
refreshed each second.
Any request for this record
will NOT be sent to the
instrument but directly be
answered from the cache.
Note: Do not use this
setting for W&M approved
systems.
[FlexConn instrument address]
<0..1899>
<0>
The address of this
instrument for FlexConn
messages.
Note: Each instrument must
have a unique FlexConn
address.
[Level units]





The unit in which levelrelated GPU records and
items are shown
[Temperature units]



The unit in which
temperature-related GPU
records and items are
shown
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Name
Value Range
Default Value
Explanation
[Pressure units]


 (2 digits before
separator)
 (3 digits before
separator)

The unit in which pressurerelated GPU records and
items are shown
[Density units]




The unit in which densityrelated GPU records and
items are shown
[Decimal separator]



The decimal separator in
which GPU-related records
and items are shown
[Level type]



The level-related GPU
records and items can be
shown as an innage or
ullage.
Note:
• Innage is the level of the
product measured from
the bottom.
• Ullage is the level of
free space from the roof
till the product.
[Password]
<......> 6 characters

Password for entering the
protected level.
Note: Some settings reside
under the protected level.
[Function identification]
<......> 13 characters

The name of the current
function of this module.
This name is visible on the
SmartView display.
☛ After having checked/set all before listed entities, make sure
„ the [Board Commissioned] and the [OneWireless GPU slave Commissioned]
entities are ;
the [Board Health] and the [OneWireless GPU slave Health] entities are .
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6.4.8 Using the SmartView with the OneWireless Communication Option
6.4.8.1 Introduction
The SmartView replaces the display that is usually available on
OneWireless transmitters.
6.4.8.2 SmartView OneWireless Status Display
At the Smartview, there is a special OneWireless status display
available, called the [extra information] display. See screen below.
MAIN
Parameter
Description
PRSSI
Primary RSSI = Signal strength indicator for primary wireless connection
SRSSI
Secondary RSSI = Signal strength indicator for the redundant wireless connection
Connection status
Radio connection status
SD Status
SD-memory card status
This screen is required during commissioning for the authentication
process and to check the wireless connection quality. It can also be
used in case of wireless connection problems.
☛ At the Smartview, enter the menu by pressing
simultaneously.
☛ Scroll to the menu item [extra information], and press
simultaneously, to enter the OneWireless screen.
NOTE: Since this [extra information] screen is also used for
other purposes, it may be possible that you have to
configure the 990 SmartRadar to show this screen
when the [extra information] menu item is selected.
This can be done on the SmartView itself or by using
Engauge, see 6.7.2.
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„ Signal strength (RSSI = Radio Signal Strength Indicator)
The signal strength is shown in dBm. Below -80 to -85 dBm no reliable
connection is possible.
When there is no redundant wireless connection the secondary RSSI
does not show a relevant value.
„ Connection status
In the display of the Smartview the following Connection status
messages can / will be visible:
Display Text
Description
NO KEY:
No security key information available
Insert a memory card with security information.
MACCONN
Intermediate message during connection process
SECCONN
CONNECT
The device is connected to the OneWireless network via 2 multinodes / gateways.
DISCOVR
Intermediate message during connection process
NOTCONN
The radio is not connected.
Make sure the OneWireless network is operational.
Could also happen if the radar is moved to another network.
SECURNG
Intermediate message during connection process
NOREDUN
The device is connected to the OneWireless network via 1 multinode / gateway only.
BAD KEY
No valid key available.
Could happen if the radar is moved to another network (e.g. from factory to customer/
from workshop to real-life network etcetera).
„ SD Status
In the display of the SmartView one out of the following SD card
statuses will be visible:
Display Text
Description
SDOK
SD card with security key present
NOSD
No security key / No SD card / Bad SD card
6.4.9 Radio Board Diagnostic Information and Commands
6.4.9.1 Introduction
Diagnostic information, such as the data in the [extra information] screen,
and more, can also be read using Engauge (professional version), or
with the [Commissioning] screen of the SmartView.
Additionally, there are 3 commands that can be given to the radio board
on the HCI-1WL module.
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6.4.9.2 Commands
☛ Select [Read device information], to read the static information from the
radio board.
After executing this command, the static information from the radio
board is read from the radio board and made available in diagnostic
entities. See 6.4.9.3.
☛ Select
[Read dynamic info], to read the dynamic information from the
radio board.
After executing this command, the dynamic information from the radio
board is read from the radio board and made available in diagnostic
entities. See 6.4.9.3.
☛ Select
[Restore Defaults], to remove the security key information from
the radar.
In this way, the radar is disconnect from the wireless network.
NOTE: This command CANNOT be given via Engauge.
CAUTION! With this command all settings on the radio board will
be erased!
6.4.9.3 Diagnostic Information
„ SD Card Status
Display Text
Description
SDOK
SD card with security key present
NOSD
No security key / No SD card / Bad SD card
„ Connection Status
Display Text
Description
NO KEY:
No security key information available
Insert a memory card with security information.
MACCONN
Intermediate message during connection process
SECCONN
CONNECT
The device is connected to the OneWireless network via 2 multinodes / gateways.
DISCOVR
Intermediate message during connection process
NOTCONN
The radio is not connected.
Make sure the OneWireless network is operational.
Could also happen if the radar is moved to another network.
SECURNG
Intermediate message during connection process
NOREDUN
The device is connected to the OneWireless network via 1 multinode / gateway only.
BAD KEY
No valid key available.
Could happen if the radar is moved to another network (e.g. from factory to customer/
from workshop to real-life network etcetera).
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„ Radio Signal Status
Parameter
Description
TX power level
Transmission power level
Note: This is an Advanced Setting! Please read section 6.4.10 before changing this
setting.
PRSSI
Primary RSSI = Signal strength indicator for primary wireless connection
SRSSI
Secondary RSSI = Signal strength indicator for the redundant wireless connection
„ Additional Items
Parameter
Description
Radio diagnostic
No explanation.
These diagnostic information items are only relevant if requested by the factory.
Radio software
build number
Radio Network
address
Radio
communication
channel
Wireless Network
ID
Radio mode
Radio IEEE Address
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6.4.10 Advanced Settings - Transmission Power Level
Professional installers are allowed to change to power settings in
situations that an external antenna is used to compensate for long
external cables.
CAUTION! It is NOT allowed to set the transmission power to a
higher level than is allowed by the local authorities.
When a radar with an integrated antenna is ordered,
the value is set to the correct value in the factory.
CAUTION! Only when an external antenna is used, it is allowed
to change this setting and only according to the table
below.
„ For transmission power-level settings, see table below.
Remote
Cable lenght
1m
Remote
Cable length 
3m
Remote
Cable length
10 m
Area
Antenna
Type
Integrated
Europe
4 dBi
10
10
12
8 dBi
14 dBi
Not possible
All types
20
Maximum transmission power level setting
USA and Canada
CAUTION! For the remote antenna cables only the cables
provided by Honeywell Enraf are approved for use.
The use of any other cables or cable lengths are
NOT allowed by the Radio approvals.
„ The values in the above tables have been determined through
agency certification testing.
„ The above output-power levels include the loss from the Lightning
Arrestor (0.5dBm).
CAUTION! Lightning arrestor must be in place for all installations.
„ The following shall apply for antenna type, frequency range, appli-
cation/usage, and agency/country compliance:
• Antennas with a higher gain as shown above shall not be used.
• Maximum overall radio output power shall not exceed 10 mW
EIRP (Europe) respectively 100 mW EIRP (USA and Canada)
over the full band.
„ Industry Canada Compliance Statement:
• This device has been designed to operate with the antenna types
listed in this document, and having a maximum gain of 14 dBi.
Antenna types not included in this list or having a gain greater
than 14 dBi are strictly prohibited for use with this device. The
required antenna impedance is 50 ohms.
• This device complies with Part 15 of the FCC rules and RSS-210
of IC.
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6.4.11 Firmware Upgrade
You can upgrade the radio firmware via OneWireless Wireless Builder.
For more details see the Wireless Builder manual in the chapter
“Upgrading Firmware in commissioned device”.
NOTE: Only the radio firmware can be upgraded via
Wireless Builder. Firmware upgrade of the HCI-1WL
board and the other FlexConn boards is done via the
normal FlexConn upgrade procedures.
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6.5 Product Level Measurement (TII-XR)
6.5.1 Introduction
The Transducer Interface Instrument - X-Band Radar (TII-XR) - is the
heart of Enraf’s precision X-band (10 GHz) radar system.
It uses the Frequency Modulated Continuous Wave (FMCW) and
synthesized pulse reflection principle. Using Enhanced Performance
Signal processing (EPS), a smart level detection is possible by filtering
out known obstacles.
Digital Signal Processor
FIGURE 6-6
The TII-XR board with its Digital Signal Processor
ESF07-0007
Housed within an explosion-proof, RF-shielded compartment - which
also contains a number of other FlexLine modules - and together with a
planar radar antenna, it forms the SmartRadar FlexLine system.
6.5.2 Basic Commissioning
6.5.2.1 General
In general the user is interested in the tank’s product volume. To
calculate this volume, the primary input is the product level within the
tank. This level is measured by the radar.
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For correct measuring results, a number of parameters such as
[Tank bottom position], [Upper reference position], and [Offset to roof] must be
defined before.
In addition, alarm settings and compensation (filtering) constants are to
be set.
This can be done by using either Engauge or SmartView.
6.5.2.2 Level Start-Up
For entity definitions, see FIGURE 6-7 and FIGURE 6-8.
Free Space applications
Stilling Well applications
FIGURE 6-7
Basic commissioning entities
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Upper reference position
Tank bottom position
Offset
to roof
Stilling well
diameter
Maximum Safe Fill height
level
(innage)
ullage
Nozzle
length
Radar reference
ESF07-0008
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Offset to roof positive
radar reference
Offset to roof negative
Commissioning
FIGURE 6-8
ESF07-0011
Definition of [Offset to roof]
☛ To get the radar gauge level without any compensations enabled (but
with averaging filter and maximum Safe fill warnings enabled),
program the entities listed in the tables below.
☛ For a Free space application, program following entities:
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Entity Name
Explanation
[Tank bottom position]
The gauge uses this information to calculate
the level (innage), and to determine the
position of the bottom reflection (part of peak
selection).
[Maximum Safe fill]
With this entity the gauge checks if the
programmed upper measuring range is valid
([Minimum measurable distance] at least
<0.5 m> from the antenna).
[Upper reference position]
This entity is only used if “ullage” is to be read
from the SmartRadar FlexLine. The ullage is
then calculated from the measured level
(innage) as [Upper reference position]-measured
level.
[Offset to roof]
The distance between radar reference and the
tank roof. The gauge uses this information to
determine the position of the echoes caused
by the product and the roof. A positive value
means the roof is below radar reference (see
also FIGURE 6-8).
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Entity Name
Explanation
[Nozzle length]
Needs only to be set if the antenna is installed
inside the nozzle.
☛ For a Stilling well application, program following entities:
Entity Name
Explanation
[Tank bottom position]
The gauge uses this information to calculate
the level (innage), and to determine the
position of the bottom reflection (part of peak
selection).
[Maximum Safe fill]
With this entity the gauge checks if the
programmed upper measuring range is valid
([Minimum measurable distance] at least 
<0.5 m> from the antenna).
[Upper reference position]
This entity is only used if “ullage” is to be read
from the SmartRadar FlexLine. The ullage is
then calculated from the measured level
(innage) as [Upper reference position]-measured
level.
[Stilling well diameter]
The inner diameter of the stilling well
6.5.2.3 Level Check
With the [Accept reference] command, the gauge’s innage or ullage value
is initialized in accordance with the before programmed reference data.
From here the gauge will follow all relative level changes.
This command will only be accepted if the product level is .
This command also puts the SmartRadar FlexLine in accurate level
measurement mode, so this command MUST be given!
The [Accept reference] command can handle either a reference innage or a
reference ullage level. To adjust to an innage level fill in entity [Reference
innage], to adjust to an ullage level fill in entity [Reference ullage]. This level
value is mostly obtained by a manual level measurement (hand dip);
see FIGURE 6-9.
When all values are sent to the SmartRadar FlexLine, the [Accept
reference] command can be given.
When an innage or ullage reference value is not available, the [Accept
reference] command must be given without filling any of these entities.
The SmartRadar FlexLine will now be put into accurate level
measurement mode.
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Upper reference position
Reference ullage
Reference innage
Tank bottom position
Radar reference
Tank zero (dipping plate)
FIGURE 6-9
ESF07-0009
Level check entities
NOTE: This command does not adjust the [Tank bottom
position], so this entity should be set manually to
approximately the correct value (within ± 0.1 m).
☛ Give the [Accept reference] command.
☛ Make sure the [Accept reference status] is .
Some remarks for the Engauge users:
„ To make sure the [Accept reference] command works fine, all entities
must have been sent to the gauge (no yellow backgrounds may be
visible) prior to giving the command.
☛ To read the [Accept reference status], push the [Read] button (is not automatically displayed).
Some remarks for the SmartView users:
„ On the SmartView display, the advanced entity [Reference radar] is
visible as well. The value of this entity must be left to the default
value <+999.9999>.
☛ Check
[Reference status] in the commissioning menu, to see if the
command has been accepted.
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6.5.2.4 Alarm Settings
☛ Set the entities [High high alarm], [High alarm], [Low alarm], [Low low alarm],
and [Alarm hysteresis] to the desired values.
For definitions, see FIGURE 6-10
Maximum safe fill
High High alarm
High Alarm
Alarm Hysteresis
Alarm Hysteresis
Tank zero
Low Alarm
Low Low alarm
FIGURE 6-10
Alarm and hysteresis definitions
ESF07-0012
„ All above mentioned entities MUST be set as the defaults are
extremes (1E+12). If they are not, no errors will be displayed, but the
[Commissioned] entity will be .
„ If the alarm entities are correctly set, but the [Alarm hysteresis] is not,
then any alarms that would raise will never be set off! So watch the
[Commissioned] status.
„ Be aware that the alarm status is only visible in the [Primary value]
entity (innage)! It is not visible in the [Secondary value] entity (ullage).
„ Although the GPU-protocol always contains the alarm status, the
current software only passes the actual alarm status to this protocol if
the gauge is set to innage control. So when ullage status is asked for
by the GPU-protocol, NO alarm statuses are displayed.
Workaround solution: Set the GPU records to innage.
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6.5.2.5 Alarm Loop Checking
Normally, level alarms can be verified when the level reaches the lowlevel or high-level alarm set point. The level alarms and, if applicable,
the hard alarm contact coupled to one of the level alarms can be
checked by a “loop check” command. This check is independent from
the actual level value.
The level alarm signalling can be checked in several ways:
„ via the communication line to the host
„ via the hard alarm output contact
☛ To
perform the alarm test, set [Alarm test enable] to  and set
[Alarm test] to the required alarm (, , , or ). [Alarm test] is a parameter command, and
the command will be executed when the parameter is sent to the
gauge. When the command is given, the corresponding alarm will be
set for 1 minute.
6.5.2.6 Compensations
6.5.2.6.1 Filtering
The gauge contains an output filter for both radar innage and radar
ullage. The higher the [Filter averaging constant], the more damping on the
radar innage and radar ullage values. The filter also introduces a lag
between actual ullage/innage and filtered ullage/innage when the
product level is changing. The higher the [Filter averaging constant], the
larger the lag. The minimum [Filter averaging constant] value is 0 (no
filtering), the maximum [Filter averaging constant] value is 99. For the
general filter behavior, see FIGURE 6-11.
Exponentially weighted moving average filter
5.3
5.25
maximum lag [s]
5.2
Ullage [m]
maximum lag [m]
5.15
Ullage
Average
5.1
5.05
Filtering averaging constant = 98
5.0
4.95
20
40
60
80
100
120
Time [s]
FIGURE 6-11
Filtering characteristic example (level change = 5 mm/s)
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In the table below some filtering figures are given.
[Filter averaging
constant]
Approximate
noise reduction
factor
50
1.4
0.1
0.1 * dL/s
70
1.8
0.25
0.25 * dL/s
90
1 * dL/s
95
4.5
2 * dL/s
98
5.5
5.5 * dL/s
99
10
11
11 * dL/s
Maximum lag
[s]
Maximum lag
[distance]
6.5.2.6.2 Verification Pins
When a radar level gauge is installed on a pressurized tank, both ISO
and API suggest to use so-called verification pins to verify the radar
level measurement. Prime reason to use said verification pins is the
impossibility of doing a manual reference dip. With verification pins it is
possible to verify the correct reading of the radar measurement at
specific heights while the tank is in operation.
The SmartRadar FlexLine can be switched to measure the pin
positions. The reading can then be compared with the known position of
the pins. It is advised to have three verification pins:
„ Pin 1 at approximately 80 - 90 % of tank height
„ Pin 2 at approximately 50 % of tank height
„ Pin 3 at approximately 10 - 20 % of tank height
Pin 1 should be above maximum safe fill (so, it can always be
measured), however there must be at least 0.6 m (2') free space from
pin 1 to cone end. All pin positions should be measured with 1 mm (1/
32”) uncertainty with reference to the ball valve.
The SmartRadar FlexLine can measure the position of the three pins
when the housing is rotated 90°. The verification pins are then ‘visible’
to the SmartRadar FlexLine. 
This can be done without closing the 1" (or 4") ball valve, as the
FlexLine housing is located above the tank separator. 
After the command “Measure verification pins” is given, the measured
positions of the three pins can be requested. The “real” position of the
pins (from tank drawing) and the “measured” position of the pins are
compared and a correction is applied.
After the SmartRadar FlexLine is placed in the normal (product
measuring) mode, the measurement is automatically corrected for the
found verification pin positions.
FIGURE 6-12 illustrates the correction method for verification pins.
Once the position of the verification pins is determined, the FlexLine can
be switched into verification mode to verify the measured (and
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Commissioning
corrected) distances with the real pin positions.
If the correction is properly made, both values of each of the three pins
should be equal to each other.
FIGURE 6-12
Ullage correction using the verification pins
If the product level in the tank is above pin position 1 or below pin
position 3, the correction is extended by the following estimation:
„ above pin1: there is an interpolation from the radar zero point (no
correction) to the position of pin 1 (with its correction).
„ below pin 3: the correction found at pin 3 is valid for the range below
pin position 3.
At installation of the verification pins, the distances of the pins towards
the flange of the stilling well (L1, L2, and L3) are noted.
The FlexLine measures ullage from the radar zero point.
NOTE: The radar zero point from the FlexLine with an H04
Antenna is located at the flange of the tank
separator. See FIGURE 6-13.
In case the 1” ball valve is used (that is with antenna models H04/N1
and H04/N4), an offset must be added to the distances of the
verification pins.
☛ The
above found verification pin distances must be entered in the
following entities:
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Entity name
Explanation
Verification pin physical position 1
Physical ullage of verification pin 1 with
respect to radar zero
Verification pin physical position 2
Physical ullage of verification pin 2 with
respect to radar zero
Verification pin physical position 3
Physical ullage of verification pin 3 with
respect to radar zero
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FIGURE 6-13
Radar zero point and verification pins positions
In normal (product measuring) position (see FIGURE 6-14), the E-field
(electrical field of the microwave) is located perpendicular to the
direction of the verification pins. In this position, the verification pins are
less visible to the SmartRadar FlexLine.
FIGURE 6-14
Product measuring position
In verification pin measuring position (see FIGURE 6-15), the E-field
should be in parallel with the verification pin direction. Then the
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reflections from the verification pins are stronger and recognized by the
SmartRadar FlexLine.
FIGURE 6-15
Verification pin measuring position
To measure the position of the verification pins, the SmartRadar
FlexLine must be turned 90 degrees as follows:
„ Release the coupling nut of the SmartRadar FlexLine housing.
„ Lift the SmartRadar FlexLine housing from tank separator.
„ Rotate the SmartRadar FlexLine for 90°. This can only be done in
one direction because of the locking pin.
„ Place SmartRadar FlexLine on tank separator; mind locking pin.
„ Secure the coupling nut of the SmartRadar FlexLine housing.
Then issue the command: [Measure verification pins] (on SmartView:
Calibrate v-pins).
When the verification pin measurement is completed, the SmartRadar
FlexLine housing must be turned back 90° (follow above procedure in
reverse order).
The verification-pin compensation must be enabled by the appropriate
switch. In Engauge, that is (depending on installed TII-XR firmware and
board descriptor):
• the second position of correction field:
(up to TII-XR firmware version A1130 and board descriptor V4)
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• or, Field02:
(with TII-XR firmware version A1131 and board descriptor V5)
• or, Verification pins:
(from TII-XR firmware version A1140 and board descriptor V6)
For the SmartView the command is implemented from TII-XR firmware
version A1142, and resides under the Command menu as follows:
☛ From the menu select:
„ [Commands]
„ board [TII-XR] and
„ [Product level].
☛ Then scroll through the list of commands, and select the command
[Enable v-pins].
To disable the verification pin compensation, proceed as follows:
„ By Engauge:
☛ Set the appropriate field in the Compensation TAB to .
„ By SmartView:
☛ From the menu select:
„ [Commands]
„ board [TII-XR] and
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„ [Product level].
☛ Then scroll through the list of commands, and select the command
[Disable v-pins].
Below an example of two reflection diagrams from product measuring
mode and verification-pin measuring mode, and an example of the
compensation sheet.
FIGURE 6-16
Product measuring mode, reflection diagram example
FIGURE 6-17
Verification pin measuring mode, reflection diagram example
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FIGURE 6-18
Verification pin compensation, example
6.5.2.7 Errors and Warnings
The status code of the [Primary value] or the [Secondary value] can display
an error (status = ) or a warning (status = ).
Most common error messages are:
Message
Cause
Radar max safe fill not set error
[Maximum safe fill] still set to 0 (zero)
Radar max safe fill out of range
[Maximum safe fill] value too high
6.5.2.8 Additional Information
Following information can be extracted from the TII-XR system:
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Entity
Description
[DSP firmware version]
Besides a generic processor, the TII-XR has a
Digital Signal Processor for algorithm
calculations. See also FIGURE 6-6.
[Production date]
Production date of the complete SmartRadar
FlexConn system.
[ART2A serial number]
The serial number of the high-frequency module.
This module does all measurements.
[Device serial number]
Serial number of the complete SmartRadar
FlexConn system.
[Antenna serial number]
Serial number of the measuring antenna.
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6.5.2.9 Overfill Protection Application
For the configuration of the TII-XR within an Overfill protection
application, see 6.6.11.
6.6 Relay Contacts (FII-DO)
6.6.1 Introduction
The Field Interface Instrument - Digital Output (FII-DO) board has 4
software-controlled, electromechanical relays; see FIGURE 6-19.
relay 3
LE3
LE2
LE1
relay 1
relay 4
relay 2
FIGURE 6-19
The relays and LEDs on the FII-DO board
ESF07-0001
These relays are allocated to FlexConn functions as shown below:
Function Number
Function
Relay 1
Relay 2
Relay 3
Relay 4
The relays have output status read-back lines.
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With jumpers, the relays can individually be set to Normally Open (NO)
or Normally Closed (NC).
In addition to the board’s [Health] LED LE1, the LEDs LE2 and LE3 are
available (see FIGURE 6-19). They can be associated to a relay, by
setting the [LED Association] entity.
☛ For a fail-safe level application, continue with section 6.6.10.
6.6.2 Operation Mode
The FII-DO can operate in one of two modes: [Alarm Mode] and [Fallback
Mode]. This is controlled by the [Operation Mode] entity.
Fallback Mode is not implemented yet.
☛ Set the [Operation Mode] entity to [Alarm Mode].
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6.6.3 Relay Configuration
6.6.3.1 Jumper Settings
At installation, each individual relay contact was configured as required
with the hardware jumpers JPx0, where x = Relay 1 to 4 respectively.
See FIGURE 6-20.
JPx0
n.o. n.c.
Ryx_b
Ryx_a
FIGURE 6-20
ESF07-0002
The relays’ hardware jumpers
NOTE: In the Commissioning stage, no jumper setting can
be changed without breaking the compartment screw
sealing.
6.6.3.2 Relay Mode
Each individual relay can be set to be energized or de-energized during
operation, by setting the [Relay Mode] entity to  or 
respectively.
If the [Relay Mode] entity is set to , the relay coil will be
energized when the relay state is , and the relay coil will be
de-energized when the relay state is .
If the [Relay Mode] entity is set to , the relay coil will be deenergized when the relay state is , and the relay coil will be
energized when the relay state is .
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The  option is used for fail-safe operation whereas the  option is used for non-fail-safe operation.
☛ Set each individual relay to the required configuration, by selecting
the proper entities. See also next overview (fail-safe configuration is
coloured).
Physically
Configured
Normally Open
(NO)
Relay Mode
Relay State
Physical Result
De-Energized
Activated
Closed
Deactivated
Open
Activated
Open
Deactivated
Closed
Activated
Open
Deactivated
Closed
Activated
Closed
Deactivated
Open
Energized
Normally Closed
(NC)
De-Energized
Energized
6.6.4 Alarm Mode
Each individual relay can operate in one out of three modes, by setting
the [Alarm Mode] entity to either [PV Monitor], [Remote Control], or [Not In Use].
6.6.4.1 PV Monitor
In [PV Monitor] mode, each individual FII-DO-relay unit can monitor the
Primary Value (PV) or Secondary Value (SV) of another board
connected to the CAN bus, and either activate or deactivate the
associated relay if a certain condition is  or .
☛ If [Remote Control] or [Not In Use] mode must be selected, skip to section
6.6.4.2 or 6.6.4.3 respectively.
☛ From the [Alarm Mode] menu, select [PV Monitor].
☛ Select [Monitor Board ID], set proper value.
☛ Select [Monitor Board Instance], set proper value.
☛ Select [Monitor Function Instance], set proper value.
☛ Select [Monitor Source], select either  or , as desired.
The [Monitor Board ID], [Monitor Board Instance], and [Monitor Function Instance]
entities determine the location of the entity to be scanned.
The [Monitor Source] entity determines if either the Primary Value  or
Secondary Value  entity shall be scanned.
The behavior of each individual relay in PV Monitor mode is further
controlled by the [Monitor Mode] and the [Status Behavior] entities; see next.
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6.6.4.1.1 Monitor Mode
The [Monitor Mode] entity can either be set to [Remote] or [Local].
„ If the [Monitor Mode] is set to [Remote], the alarm status of the scanned
PV or SV is monitored. The alarm status is compared against the
value set in the [Remote Threshold Source] entity. The [Remote Threshold
Source] entity can be set to , , , or .
Example: If the [Remote Threshold Source] is set to  and a High High
Alarm occurs, the relay will be activated. It will not be activated by any
other alarms.
☛ If [Local] [Monitor Mode] is to be set, skip to next bullet („).
☛ From the [Monitor Mode], select [Remote].
☛ Select [Remote Threshold Source], set desired value.
„ If the [Monitor Mode] is set to [Local], the scanned PV or SV value is
compared against the value set in the [Threshold] entity. The behavior
is modified by the [Threshold Mode] and the [Hysteresis] entities. The
[Threshold Mode] entity can be set to either  or .
If the [Threshold Mode] entity is set to , the relay is activated
if the scanned PV or SV is greater than or equal to the [Threshold]
entity value, and the relay is deactivated if the scanned PV or SV is
less than the [Threshold] entity value minus the [Hysteresis] entity value.
If the [Threshold Mode] entity is set to , the relay is activated
if the scanned PV or SV is greater than or equal to the [Threshold]
entity value, and the relay is deactivated if the scanned PV or SV is
less than the [Threshold] entity value plus the [Hysteresis] entity value.
☛ From the [Monitor Mode], select [Local].
☛ Select [Threshold Mode], and choose either  or .
☛ Select [Hysteresis], set desired value.
6.6.4.1.2 Status Behavior
The Status Behavior entity determines what happens to the relay if the
health of the scanned PV or SV differs from Good. The [Status Behavior]
should be set to one of the following options: , ,
or .
„ If the [Status Behavior] is set to , and the scanned PV or SV
health is Bad, the respective relay will be activated.
„ If the [Status Behavior] is set to , and the scanned PV
or SV health is Bad or Uncertain, the respective relay will be
activated.
„ If the [Status Behavior] is set to , the respective relay will not
be activated if the scanned PV or SV health is Bad or Uncertain.
☛ Set
the [Status Behavior] entity either to , , or
.
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NOTE: This behavior takes priority over the [Remote] or
[Local] monitoring. For example: If the [Status
Behavior] is set to , and the scanned PV or SV
health is Bad, the respective relay will be activated
regardless of the [Monitor Mode] entity settings. The
[Remote] or [Local] option PV or SV checks will then
not affect the relay status.
6.6.4.2 Remote Control
In [Remote Control] mode, each individual relay can directly be activated or
deactivated, by sending an !Activate! respectively a !Deactivate! command
via the CAN bus.
The behavior of each individual relay is further controlled by the [Remote
Control] mode entity, which can be set to either  or .
„ If the [Remote Control] mode entity is set to , any source
can be used to control the relay with an !Activate! or a !Deactivate!
command.
„ If the [Remote Control] mode entity is set to , the relay can
only be controlled by the source that matches the values set in the
[Control Board ID], the [Control Board Instance], and the [Control Function
Instance].
☛ From the [Remote Control] mode menu, select either  or .
☛ If Not Restricted was selected, skip to 6.6.4.3.
☛ Select [Control Board ID], set proper value.
☛ Select [Control Board Instance], set proper value.
☛ Select [Control Function Instance], set proper value.
6.6.4.3 Not in Use
If an individual relay is not required in a particular application, the [Alarm
Mode] entity must be set to .
Example: If a particular application requires only two relays to be used,
say relay 1 and 2, then for relay 3 and 4 the [Alarm Mode] entities must be
set to .
☛ For the FII-DO relays not used within the application, set the [Alarm
Mode] entities to .
6.6.5 Commands
The following commands can be given to the FII-DO:
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„ Activate
„ Deactivate
„ Acknowledge
6.6.5.1 Activate
The !Activate! command will cause the specified relay to become
. This command is only available in [Remote Control] mode; see
6.6.4.2.
The !Activate! command behavior is modified by the [Time Setting] entity. If
the [Time Setting] entity is set to zero, the relay will stay permanently
activated until a !Deactivate! command is given.
If the [Time Setting] entity is set to a value other than zero, the relay will be
activated for a time in seconds equal to the value set in the [Time Setting]
entity, then deactivated. During the period the relay is activated, the
relay state will be !Time Setting Active!. This is useful for site
commissioning.
☛ For each relay, set the [Time Setting] entity to the desired value.
6.6.5.2 Deactivate
The !Deactivate! command will cause the specified relay to become
. This command is only available in [Remote Control] mode;
see 6.6.4.2.
6.6.5.3 Acknowledge
The !Acknowledge! command will cause the specified relay to be
physically deactivated, but the relay status will be set to !Acknowledged!.
This command is only available in [PV Monitor] mode; see 6.6.4.1. This
command can only be given when the concerned relay has already
been activated.
For example, this command is useful if the relay is connected to an
alarm system. The alarm can be silenced by the command, but it is still
possible to determine if an alarm has occurred. When the alarm
condition is then removed, the relay state will become deactivated, and
normal operation will resume.
6.6.6 LED Association
Depending on the value set in the [LED Association] entity, the 4 individual
relays on the FII-DO board can be associated with one out of 2 LEDs,
LE2 or LE3 (see FIGURE 6-19).
The associated LED will be ON when the relay state is , and
the LED will be OFF when the relay state is .
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NOTE: The LEDs do not indicate the physical relay state
(coil state or contacts state), as this depends on the
software settings and the physical settings (jumper),
see 6.6.3.
☛ Set the value of the [LED Association] entity as desired (optional). For
an example, see table below.
LED Association
1+2
3+4
LED Number
Relay Number
LE2
LE3
LE2
LE3
6.6.7 Terminal Allocation
Terminal Number
Name
Function
14
Ry1_a
Relay 1 Common
15
Ry1_b
Relay 1 NO or NC*
16
Ry2_a
Relay 2 Common
17
Ry2_b
Relay 2 NO or NC*
18
Ry3_a
Relay 3 Common
19
Ry3_b
Relay 3 NO or NC*
20
Ry4_a
Relay 4 Common
21
Ry4_b
Relay 4 NO or NC*
*) See jumper settings, section 6.6.3.1.
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6.6.8 Commissioned Entities
☛ By using the table below, make sure all entities are commissioned.
The [Commissioned] entity will display either  if the function is
commissioned or  if the function is not commissioned. To
commission the function, the entities must be set in accordance with the
table below.
Operation
Mode
Alarm
Mode
Alarm Mode
Remote
Control
Remote
Control
Mode
Restricted
Not
Restricted
PV Monitor
Remote
Local
Fallback
Mode
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Parameters
Commissioned
[Control Board ID] >=1 and <=255
[Control Board Instance] >=0 and <=7
[Control Function Instance] >=1 and <=15
[Time Setting] = 0

[Control Board ID] <1 or >255
[Control Board Instance] <0 and >7
[Control Function Instance] <1 and >15
[Time Setting] z 0

[Time Setting] = 0

[Time Setting] z 0

[Monitor Board ID] >=1 and <=255
[Monitor Board Instance] >=0 and <=7
[Monitor Function Instance] >=1 and <=15
[Time Setting] = 0

[Monitor Board ID] <1 or >255
[Monitor Board Instance] <0 and >7
[Monitor Function Instance] <1 and >15
[Time Setting] z 0

[Monitor Board ID] >=1 and <=255
[Monitor Board Instance] >=0 and <=7
[Monitor Function Instance] >=1 and <=15
[Time Setting] = 0
[Threshold] = value entered
[Hysteresis] = value entered

[Monitor Board ID] <1 or >255
[Monitor Board Instance] <0 and >7
[Monitor Function Instance] <1 and >15
[Time Setting] z 0
[Threshold] = value entered
[Hysteresis] = value entered

Not In Use
N/A
N/A

N/A
N/A
N/A

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6.6.9 Board Commissioned Entity
The [Board Commissioned] entity will display either  if all functions are
commissioned or  if any of the functions are not commissioned.
☛ If the [Board Commissioned] entity displays , check each function
parameter again. Use the table from 6.6.8.
6.6.10 Fail-safe Level Application
Following steps include all commissioning-aspects settings for the Failsafe level application.
☛ The
corresponding jumper of the concerned relay must be in the
Normally Open (NO) state (= default setting).
NOTE: In the Commissioning stage, no jumper setting can
be changed without breaking the compartment screw
sealing. See also section 6.6.3.1.
☛ Set [Operation Mode] to [Alarm Mode].
☛ Set [Relay Mode] to .
☛ Set [Alarm Mode] to [PV Monitor].
☛ Set [Monitor Board ID] to  of product-level board.
☛ Set [Monitor Board Instance] to  of related
product-level
board.
☛ Set
[Monitor Function Instance] to  of related productlevel board.
☛ Set [Monitor Source] to .
☛ Set [Monitor Mode] to [Remote].
☛ Set [Remote Threshold Source] to , , , or .
☛ Set corresponding alarm setting of the related product-level board.
☛ Set [Status Behavior] to 
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FII-DO
Operation
Mode
Energized/
De-Energized
Relay
Mode
Alarm
Mode
monitoring
PV
Monitor
Status
Behavior
Remote
Mode
Alarm
status
(HH/HA/LA/LL)
Fallback
Mode
☛
Activate /
Deactivate
commands
Remote
Control
Not
In Use
Bad /
Bad-Uncertain /
Not used
Not
Restricted
Restricted
Local
Mode
PV/SV
data
FIGURE 6-21
FII-DO operation mode survey
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6.6.11 Overfill Protection Application
6.6.11.1 Introduction
Because of some tank storage overfill accidents in the past, there is an
increased need for a qualified overfill-protected level measuring system.
The SmartRadar FlexLine can be configured such that an adequate
overfill protection level is achieved. As such it is qualified as a Safety
Instrumented Function (SIF) for overfill protection of storage tanks in the
oil and gas industry, to a SIL1 2 level.
The safety parameters are within the range of SIL 2 if the following
conditions are met:
„ The SmartRadar FlexLine uses the Overfill Protection Appli-
cation with the dual redundant configuration of the FII-DO as
described in this manual, and
„ All relevant entities are commissioned as decribed in this
manual.
6.6.11.2 Essential FlexConn Boards
The essential FlexConn boards for an overfill protection application are:
„ FII-DO (1)
„ FII-DO (2)
„ TII-XR
„ PSX
6.6.11.3 Application Principle
„ In order to achieve the correct SIL, 2 SmartRadar FII-DO modules
are combined into a special safety configuration.
„ For this special configuration, only relay 3 and relay 4 are used.
For their locations, see FIGURE 6-22.
250 VAC / 3 A
(ca. 40 VDC / 3 A)
250 VAC / 3 A
(ca. 40 VDC / 3 A)
FIGURE 6-22
relay 3
relay 1
125 VAC / 0.5 A
(ca. 110 VDC / 0.3 A)
relay 2
125 VAC / 0.5 A
(ca. 110 VDC / 0.3 A)
relay 4
Locations and ratings of the Electro Mechanical Relays on the FII-DO board
ESF10-0001
1. SIL = Safety Integrity Level.
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„ The relays must be set to Normally Open (jumper, see 6.6.3.1) and
„
„
„
„
„
„
Normally Energized (configuration parameter, see 6.6.3.2).
In a normal situation, the relay contacts are closed.
Relays 4 are used to increase the availability: if a problem is
detected with the other relays, the redundancy takes care that the
overfill protection function will work (see also FIGURE 6-23).
The relays typically can stop a pump or close a valve that is used
filling a storage tank. See FIGURE 6-23.
Overfill safety analysis, including diagnostic tests is done every
second.
The 2 FII-DO boards are continuously checking each other for a
correct functioning. This is done every second. In case of
malfunction, 2 retries are executed before the status is definitely
determined.
The radar scans the overfill protection status every second and will
react accordingly.
6.6.11.4 Overfill Protection Board Actions
The following table shows the important
protection.
parameters for overfill
Output = Function PV
= relay contact closed
= relay contact opened (safe situation)
Diagnostics = Function health + Board health
= status = GOOD, healthy
= status = BAD, UNCERTAIN, not healthy (force safe situation)
Level = product level analysis
= product level < threshold
= product level >= threshold (force safe situation)
= product level status = BAD, UNCERTAIN, not healthy
= no communication with the TII-XR
Voltage = all FlexConn monitored voltages
= voltage within specifications (OK)
= voltage too high (one or more) (force safe situation)
Counter part communication = communication with other relay board
= valid communication
= no communication (force safe situation)
„ Both board contacts are always opened if one out of the following
events occurs:
• Level = 0 (product level >= threshold, product level TV = BAD/
UNCERTAIN, TII-XR board does not respond)
• Voltage = 0 (one of more board voltages out of range)
• Board diagnostic = 0 (board status = BAD / UNCERTAIN)
• Board diagnostic of counter part (redundant board) = 0 (board
status = BAD / UNCERTAIN)
• Counter part (redundant board) communication = 0 (other
relay board does not respond)
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85 - 240 VAC, 3A
250 VAC, 3A
(ca. 40 VDC, 3A)
PSX
power
49
FII-DO 1
applicationcontrolled
R3
TII-XR
ART2A
R4
FII-DO 2
R3
diagnostics
product
level
R4
overfill threshold
HH
product level
48
OR
LL
underfill threshold
pump
valve
product flow
storage tank
FIGURE 6-23
Overfill protection application using 2 FII-DO boards
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Commissioning
„ An individual board relay contact is closed if all following
conditions are met:
• Level = 1 (product level < threshold, product level TV = GOOD,
valid communication with TII-XR)
• Voltage = 1 (board voltages within ranges)
• Board diagnostic = 1 (board status = GOOD)
• Board diagnostic counter part = 1 (board status = GOOD)
• Counter part = 1 (other relay board responds)
• Relay (Rn) diagnostic = 1 (function status = GOOD)
• Relay (Rn) diagnostic counter part = 1 (function status =
GOOD)
NOTE: Both boards needs to be configured identically for
relay behaviour, threshold, and hysteresis.
The following matrix gives an overview of the relations between the
status and resulting events:
SD = Shut Down
O = Overfill alarm
N = No
NO = Normal Operation
W = Gauge alarm (warning)
Y = Yes
H = Healthy
Own board status
Level (incl. TII-XR comms + TV Health + status check)
Voltage
Diag board
Diag R3
Diag R4
Counter part (redundant board) communication
Other board status
Diag board (incl. Voltage)
Diag R3
Diag R4
Board action
Output R3
Output R4
Application status
Overfill Protection Status
Start safety timer
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9 10 11 12 13 14
0 X X X X
1 1 1 1 1 1 1 1 1
X 0 X X X
1 1 1 1 1 1 1 1 1
X X 0 X X
1 1 1 1 1 1 1 1 1
X X X X X
0 0 0 1 1 1 1 1 1
X X X X X
1 1 1 0 0 0 1 1 1
X X X 0 X
1 1 1 1 1 1 1 1 1
X X X X 0
1 1 1 1 1 1 1 1 1
X X X X X
0 1 1 0 1 1 0 1 1
X X X X X
1 0 1 1 0 1 1 0 1
0 0 0 0 0
0 0 0 0 0
0 0 0 0 1 1 0 1 1
1 0 1 0 0 0 1 0 1
SD SD SD SD SD
NO SD NO SD NO NO NO NO NO
O W W W W
N N N N N
W W W W W W W W H
Y N Y N Y Y Y Y N
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6.6.11.5 Merging the Status to GPU-level status
The TII-XR firmware implements an alarm for the operator by merging
the output status of each board with the GPU level status, in order to
communicate shut down information to the control room. See following
matrix.
NOTE: For field installations upgraded with the Overfill
Protection functionality, the TII-XR firmware must be
upgraded.
F = Fail
? = Warning, reduced accuracy
- = valid
FII-DO 1
Overfill Protection
status
no comms
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FII-DO 2
Overfill Protection
status
no comms
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TII-XR
level status GPU protocol
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Commissioning
6.6.11.6 Overfill Protection Application Wiring
☛ Connect the external wiring (see illustrations below):
• Connect terminal 48 to the pump or to the valve.
• Connect terminal 49 to the mains.
49
Ofp_b
FII-DO 1
FII-DO 2
14 15 16 17
14 15 16 17
CN2 (R1 + R2)
19
Ry3_b
R3
CN3 FII-DO 1
CN3 FII-DO 2
21
Ry4_b
18 19 20 21
R4
18
Ry3_a
20
Ry4_a
19
Ry3_b
21
Ry4_b
R3
18 19 20 21
CN3 (R3 + R4)
R4
18
Ry3_a
48
Ofp_a
20
Ry4_a
49
Ofp_b
48
Ofp_a
6.6.11.7 Commissioning the Overfill Protection Application
To configure the Overfill Protection Application all essential boards
needs to be configured.
6.6.11.7.1 FII-DO (redundant)
☛ Make sure all jumpers are set to Normally Open (N.O.). See 6.6.3.1.
☛ Set the [Board Instance] entity of each FII-DO board to a different value
(e.g. 0 and 1).
The boards are redundant and share the same board ID, so to be
able to address the board uniquely by the internal (CAN-bus) or
external FlexConn protocol, the board instance must be different to
distinguish the boards from each other.
☛ Set
the [Counterpart Board Instance] entity of each FII-DO board to the
[Board instance] of the counterpart FII-DO board (redundant board).
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☛ Set the [Relay Mode] entity of R3 and R4 relay to  for
both FII-DO boards.
☛ Set
the [Alarm Mode] entity of R3 and R4 relay to  for
both FII-DO boards.
☛ Set the [Monitor Mode] entity of R3 and R4 relay to  for both FIIDO boards.
☛ Set the [Threshold] entity and [Hysteresis] entity of R3 and R4 relay to
the application-specific desired values, for both FII-DO boards identically.
☛ For
overfill protection, configure the [Threshold] entity above the HA
and HH setting of the TII-XR board. Entities [High alarm] and [High high
alarm].
☛ For underfill protection,
configure the [Threshold] entity below the LA
and LL setting of the TII-XR board. Entities [Low alarm] and [Low low
alarm].
☛ For overfill protection, configure the [Threshold Mode] entity of R3 and
R4 relay to  for both FII-DO boards.
The threshold will now be approached as high alarm above [High
alarm] and [High high alarm], with the relevant hystresis behaviour.
☛ For underfill protection, configure the [Threshold Mode] entity of R3 and
R4 relay to  for both FII-DO boards.
The threshold will now be approached as low alarm below [Low alarm]
and [Low low alarm], with the relevant hysteresis behaviour.
☛ Set the other relevant entities:
The [Overfill Protection Status] entity shows the Overfill Protection Status of
each FII-DO board.
 = Healthy
 = Gauge alarm (Warning)
 = Overfill alarm
With the [Safety shut down timer] entity, the user can set the time that a safe
shutdown will be forced when only an error or failure in one relay chain
is detected. Default value: <0>: Safety Shutdown Timer DISABLED.
NOTE: This is an enhanced safety function.
When one potential fail situation is detected in one chain, the other
chain will be forced to fail safe (contacts opened) after the safety shut
down time.
Philosophy: the first detected fail will not result in a shut down directly
but should be solved within a certain time.
z <0>, then
operation can continue with one branch till second fault is detected.
„ If the Safety shut down timer is enabled, so value
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In other words, this means: In case an anomaly is deteced by the
internal gauge diagnostics, the gauge needs service within the time
set by this timer. 
Typical value: <72> hours.
„ If the Safety shut down time is disabled, so value = <0>, then the
customer wants to continue permanently with the other branch.
NOTE: When the "Safety shut down timer" is active or
running, the remaining time until shutdown can be
inspected by reading the [Safety shut down timer left]
entity.
6.6.11.7.2 TII-XR
☛ Set the [Overfill Protection Function] entity to .
☛ Set the [First Relay Board Instance] entity of the [Board Instance]
entity to
the first FII-DO board.
☛ Set the [Second Relay Board Instance] entity of the [Board Instance] entity to
the second FII-DO board.
The "Maximum Safe Fill" mechanism of the TII-XR should be ignored
for the SmartRadar FlexLine overfill protection application.
When the "Maximum Safe Fill" level is configured lower than the Over
fill Threshold, the PV status becomes BAD much earlier, and the FII-DO
will open the contacts.
☛ Set the [Maximum safe fill level] entity above the [Threshold] values of the
FII-DO boards when used for overfill protection.
OR
☛ Set the 9th switch [Compensations and features] entity to .
6.6.11.7.3 PSX (Power Supply)
CAUTION! The Overfill Protection Application may ONLY be
powered by AC mains. Only 85VAC - 240 VAC can
be used for mains connected to the SmartRadar
FlexLine having the Overfill Protection Application
option.
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6.6.11.8 Proof Testing
„ By activating the command [Start Proof test] entity, the FII-DO simulates
an overfill or underfill. The remainder of the SIF should work as
expected (e.g. close a valve, stop a pump, generate an alarm) this
should be validated.
NOTE: This test must only be performed in a healthy
situation when the product level in the tank is below
the overfill threshold or above the underfill threshold.
During the proof test - when the level is simulated above or below the
threshold - the "Overfill protection status" will indicate "O" in order to
enable checking the "Proof test" results in the control room as well.
Each FII-DO of the overfill protection application implements the proof
test functionality, so the proof test has to be performed successively for
both modules.
„ By activating the command [Stop Proof test] entity, the FII-DO returns to
normal overfill analysis mode again.
NOTE: The FII-DO module of the SmartRadar FlexLine
overfill protection safety application implements an
automatic termination of the "Proof test" function in
case the user forgets the command [Stop Proof test].
☛ Set the [Proof test termination time out] entity to the most desired value in
minutes:
•
•
•
•
•
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<0> (auto termination off)
<5> (default)
<10>
<20>
<30>
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Commissioning
6.7 SmartView Display Interface (FII-SMV)
6.7.1 Introduction
FIGURE 6-24
The Field Interface Instrument - SmartView (FII-SMV) board is a module
that communicates with SmartView.
MAIN
ESF07-0013
The FII-SMV board with the SmartView display
At request from SmartView the FII-SMV board prepares data sets for it.
The requests from SmartView depend on the actual screen at the time.
The communication between the FII-SMV and SmartView uses an own
protocol on an RS-485 physical layer.
The SmartView display can be delivered in 3 versions, each version
having its own specific address:
„ Portable SmartView (address 1)
„ SmartView fixed on the instrument (address 2)
„ SmartView as a tank-side indicator (address 3)
The FII-SMV board continuously scans all addresses, and only the one
with the lowest address will be served.
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So, for example, if a stand-alone SmartView (address 3) and an
integrated SmartView (address 2) are connected, the stand-alone
SmartView (address 3) will be served as soon as the integrated
SmartView (address 2) is closed (set to idle).
6.7.2 Commissioning the FII-SMV
For a correct functioning of the FII-SMV module in an instrument the
following entities can be set by using either Engauge or SmartView.
☛ By using the following table, check each entity for correctness.
Name
Value Range
Default Value
Explanation
[Decimal separator]



The decimal separator in
which entities are shown on
the SmartView display.
[Tenth millimeter selection]



Determines whether the
tenth millimeter is shown on
the display in the [PV screen]
in case a level entity is
shown.
[Identification]
8 characters e.g.

<-------->
Name of a tank or
instrument. This string is
visible within a [PV screen].
[Password]
<......> 6 characters

The password SmartView
uses for entering the
protected level.
Note: Some settings reside
under the protected level.
[Function identification]
<......> 13 characters

The name of the current
function of this module.
This name is visible on the
SmartView display.
[Extra information switch]



Determines whether the
[extra information] screen on
the SmartView will display
level and temperature or
extra information from a
specific function.
[Extra info board ID]
<01......XX> 2 digits
<01>
Board ID of the board that
has the [extra information] to
display.
In case of OneWireless, the
ID = 12.
[Extra info board instance]
<00......XX> 2 digits
<00>
Board instance of the board
that has the [extra information]
to display.
[Extra info function instance]
<01......XX> 2 digits
<01>
Function instance that has
extra information to display.
In case of OneWireless,
this = 01.
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Commissioning
6.8 Pressure & Density Measurement and Other HART Inputs (FCI-HT)
6.8.1 Introduction
The Field Communication Instrument - HART (FCI-HT) board is a
HART®1 master module that enables hybrid-signal (both analog +
digital) communication between the FlexConn instrument and a HART
sensor.
LE3
LE2
LE1
planar
transformer
FIGURE 6-25
The FCI-HT board
ESF07-0014
The HART protocol is a bi-directional master-slave communication
protocol, which is used to communicate between intelligent field
instruments and host systems.
The FCI-HT board has a planar transformer for galvanic isolation from
the HART bus. See FIGURE 6-25.
LED LE1 is the board’s [Health] LED. LEDs LE2 and LE3 will be flashing
to indicate activity on the HART bus. LE2 indicates data is being
transmitted (Tx), LE3 indicates data is being received (Rx).
With the HART protocol, an analog 4-20 mA signal can be combined
with a digital Frequency Shift Keying (FSK) signal. See FIGURE 6-26.
1. Highway Addressable Remote Transducer.
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20 mA
analog signal
digital FSK signal
4 mA
Time
The analog and digital signals within the HART® communication
FIGURE 6-26
ESF07-0015
6.8.2 Software Description
The FCI-HT board, being a functional module of the SmartRadar
FlexLine, contains embedded software which enables it to collect data
input from sensors via both the HART bus and the FlexConn CAN bus.
Moreover the FCI-HT module can calculate the HIMS1 product density.
The main function of the FCI-HT software is to measure HIMS product
density, by connecting the FCI-HT board via the HART bus to 1 or 2
pressure sensors, and via the FlexConn bus to a product level and a
water level sensor.
To measure product density, the needed standard system configuration
is:
„ HART pressure sensor P1 (product pressure)
„ HART pressure sensor P3 (vapour pressure)
„ Product level scanned from a FlexConn board (e.g. TII-XR)
„ Water level scanned from a FlexConn board (e.g. FII-VT)
For tanks that are free venting to the atmosphere or floating-roof tanks,
P3 pressure is not required. The water level sensor is also optional.
1. Hybrid Inventory Measurement System.
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Commissioning
For HIMS density measurement system diagrams, see FIGURE 6-27
and FIGURE 6-28.
Product
Pressure
P1
HART-Bus
Vapour
Pressure
VITO
LEVEL
P3
Water
Level
FCI-HT
Product
Level
TII-XR or
X-Band radar
FII-VT
CAN-Bus
FIGURE 6-27
Standard HIMS density measurement system diagram
HART-Bus
Product
Pressure
VITO
LEVEL
P1
Water
Level
FCI-HT
FII-VT
Product
Level
TII-XR or
X-Band radar
CAN-Bus
FIGURE 6-28
Floating-roof or free-venting tank HIMS density measurement system diagram
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As an alternative function, the FCI-HT board also allows the connection
of up to 5 generic HART sensors operating in multi-drop digital mode or
one generic HART sensor operating in analog mode.
In the multi-drop digital mode situation, one or two of the generic HART
sensors can be [P1 Pressure] or [P3 Pressure], providing product pressure
and vapour pressure respectively, but no HIMS density calculation will
be available.
The HART sensors and HIMS density measurement are allocated to a
function number in the FCI-HT software. See table below.
FlexConn Function
TABLE 6-1
Device Type
Function 1
[P1 Pressure]
Function 2
[P3 Pressure]
Function 3
[Distance]
Function 4
[Temperature]
Function 5
[Pressure]
Function 6
[Density]
Function 7
[Other]
Function 8
[HIMS Density]
FlexConn function allocation
Function 1 is exclusively reserved for P1 pressure, Function 2 is
exclusively reserved for P3 pressure, and Function 8 is exclusively
reserved for HIMS density calculation.
Only one of each type of HART device can be allocated to a function.
Therefore this limits the number of HART devices of each type that can
be fitted.
Example 1
4 HART pressure devices and 1 temperature device can be connected.
„ P1 pressure device allocated to Function 1
„ P3 pressure device allocated to Function 2
„ one pressure device allocated to Function 5
„ one pressure device allocated to Function 7
„ the temperature device allocated to Function 4
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Example 2
2 HART density devices and 1 distance device can be connected.
„ density device 1 allocated to Function 6
„ density device 2 allocated to Function 7
„ the distance device allocated to Function 3
Generic
HART
Generic
HART
Generic
HART
Generic
HART
Generic
HART
HART-Bus
FCI-HT
CAN-Bus
FIGURE 6-29
Alternate system diagram multi-drop digital mode
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In analog mode, the connected HART device will be allocated to
Function 1 through 7, depending on the type of HART device
connected.
Generic
HART
FCI-HT
CAN-Bus
FIGURE 6-30
Analog mode system diagram
6.8.3 Software Specifications
6.8.3.1 General
The main function of the FCI-HT software is to measure HIMS product
density, by connecting the FCI-HT board via the HART bus to 2
pressure sensors (P1 and P3), and via the FlexConn bus to a product
level sensor and an optional water level sensor.
The alternative function is to connect up to 5 generic HART devices
operating in multi-drop digital mode, or 1 generic HART device
operating in analog mode.
The FCI-HT software only supports HART devices with the following
addresses.
Part No.: 4417.762_Rev07
HART Address
Function
00
Reserved for HART device in analog mode
01
Reserved for P1 pressure sensor
02
N/A Reserved for future use
03
Reserved for P3 pressure sensor
04
HART generic sensor
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Commissioning
TABLE 6-2
HART Address
Function
05
HART generic sensor
06
HART generic sensor
07
HART generic sensor
08
HART generic sensor
09
HART generic sensor
10
HART generic sensor
11
HART generic sensor
12
HART generic sensor
13
HART generic sensor
14
HART generic sensor
15
HART generic sensor
Accepted HART addresses
☛ Before
proceeding with commissioning, first check the maximum
start-up current of all connected HART devices.
☛ Make
sure the HART address of the installed device(s) are in
accordance with TABLE 6-2.
6.8.3.2 P1 Pressure
The FCI-HT software only accepts the Primary Value of a P1 pressure
HART device in SI units kilo Pascals (kPa).
☛ Make sure the P1 pressure HART device is configured to output data
in kilo Pascals (kPa). If not, correctly configure as yet, by using an
appropriate HART configuration tool.
TABLE 6-3
Sensor Type
Accepted HART
PV Unit
P1 Pressure
Kilo Pascal
Abbreviation
kPa
HART PV Unit
Code
12
Accepted PV unit for a P1 HART device
NOTE: The Secondary and Tertiary values of a P1 pressure
HART device may be any units.
The PV of the P1 pressure HART device is read and converted into SI
Units Pascals (Pa) within the FlexConn function PV.
The value is filtered, and the filtering factor depends on the value set in
the entity [P1 Integration time]. A higher value gives more filtering, and a
lower value gives less filtering.
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The correction factor stored in the [P1 PV offset] entity is then subtracted
from the filtered value. If the [P1 PV offset] entity = 0 no offset is applied.
Depending on the [PV selected type] entity, the P1 pressure can be
displayed as either absolute pressure or relative pressure.
PV Unit Type
Display Unit Type
P1 Pressure
TABLE 6-4
PV selected type
Absolute
Relative
P1 pressure displayed unit types
If Relative pressure is selected, the value stored in the [Ambient Air
Pressure] entity is added to the measured pressure. If Absolute pressure
is selected, no factor is added. The final result is available in the [Primary
Value] entity.
NOTE: Absolute pressure is used in the density calculation;
the relative pressure is only displayed in P1 [Primary
Value].
For the FCI-HT software to differentiate between a HART device
malfunction and a HART device not actually installed, P1 pressure has
the entity [P1 Installed] which must be set to either  if a P1
pressure HART device is actually fitted or  if a P1 pressure
HART device is not actually fitted.
The Secondary and Tertiary values of a P1 pressure HART device are
not converted, and they are simply translated from the HART device to
the FlexConn environment.
6.8.3.3 P3 Pressure
The FCI-HT software only accepts the Primary Value of a P3 pressure
HART device in SI units kilo Pascals (kPa).
☛ Make sure the P3 pressure HART device is configured to output data
in kilo Pascals (kPa). If not, correctly configure as yet, by using an
appropriate HART configuration tool.
TABLE 6-5
Sensor Type
Accepted HART
PV Unit
P3 Pressure
Kilo Pascal
Abbreviation
kPa
HART PV Unit
Code
12
Accepted PV unit for a P3 HART device
NOTE: The Secondary and Tertiary values of a P3 pressure
HART device may be any units.
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Commissioning
The PV of the P3 pressure HART device is read and converted into SI
Units Pascals (Pa) within the FlexConn function PV.
The value is filtered, and the filtering factor depends on the value set in
the entity [P3 Integration time]. A higher value gives more filtering, and a
lower value gives less filtering.
The correction factor stored in the [P3 PV offset] entity is then subtracted
from the filtered value. If the [P3 PV offset] entity = 0 no offset is applied.
Depending on the [PV selected type] entity, the P3 pressure can be
displayed as either absolute pressure or relative pressure.
PV Unit Type
P3 Pressure
TABLE 6-6
Display Unit Type
PV selected type
Absolute
Relative
P3 pressure displayed unit types
If Relative pressure is selected, the value stored in the [Ambient Air
Pressure] entity is added to the measured pressure. If Absolute pressure
is selected, no factor is added. The final result is available in the [Primary
Value] entity.
NOTE: Absolute pressure is used in the density calculation;
the relative pressure is only displayed in P3 [Primary
Value].
For the FCI-HT software to differentiate between a HART device
malfunction and a HART device not actually installed, P3 pressure has
the entity [P3 Installed] which must be set to either  if a P3
pressure HART device is actually fitted or  if a P3 pressure
HART device is not actually fitted. For example, in the case of freeventing tanks, P3 would usually not be installed.
If the P3 pressure status is , the P3 pressure value is also
stored in memory in the [Last Valid P3] entity, to allow recovery from a
power-down situation when a P3 pressure is not available.
If the measured P3 pressure is invalid (e.g. HART scan error), the
software will check the [P3 Installed] entity to determine if P3 is actually
fitted. If P3 is fitted, the software will check for a [Manual P3 Pressure] entity
value to be entered. If no manual P3 pressure value is entered, the [Last
Valid P3] is used in the density calculation. If no [Last Valid P3] is available,
an error will be reported.
If P3 pressure is not installed - in the case of free-venting tanks - a
default value of 0.0 for P3 pressure is used for density calculations.
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The Secondary and Tertiary values of a P3 pressure HART device are
not converted, and they are simply translated from the HART device to
the FlexConn environment.
6.8.3.4 HIMS Density
To make HIMS density calculation possible, the relevant entity values
must be available. See also FIGURE 6-31.
☛ Read also the Instruction Manual HIMS pressure measurement.
☛ Enter the appropriate values into the following entities:
„ [Distance P1 to Zero Level]
„ [Distance P3 to Zero Level]
„ [Hydrostatic Deformation Level]
„ [Hydrostatic Deformation Factor]
„ [Local Gravity]
„ [Minimum HIMS Level]
„ [HIMS Level Hysteresis]
„ [Ambient Air Density]
„ [Tank Vapour Density]
[Minimum HIMS Level]
P1
[Distance P3 to Zero Level]
P3
datum plate (zero level)
[Distance P1 to Zero Level]
FIGURE 6-31
HIMS configuration principle
ESF07-0022
To calculate HIMS density, the following valid data must be available:
„ P1 pressure
„ P3 pressure
„ Product level
„ Water level (optional)
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Commissioning
The software analyses the status of these 4 (3) inputs, to determine the
value and status of the [HIMS Density PV].
If the HIMS Density PV status is , the HIMS Density PV
value is also stored in memory in the [Last Valid Density] entity, to allow
recovery from a power-down situation when a HIMS Density PV value is
not available.
If any of the 4 input statuses are bad, the software will check for a
[Manual Product Density] entity value to be entered. If a [Manual Product
Density] entity value is entered, this value will be used for the HIMS
Density PV. If no [Manual Product Density] entity value is entered, the
software will check if a [Last Valid Product Density] entity value was stored. If
a [Last Valid Product Density] entity value was stored, this value will be used
for the HIMS Density PV. If no [Manual Product Density] or [Last Valid Product
Density] entity value is found, an error will be reported.
When calculating HIMS Density, the software will check for a negative
density value. If the value is negative, the same manual or last-valid
mechanism is used as described before. If the value is positive, HIMS
Density is calculated.
When calculating HIMS Density, in order to achieve a valid result, the
software will also check if the product level is above the [Minimum HIMS
Level] entity value. If this condition is , HIMS Density is calculated.
If the product level is below the [Minimum HIMS Level] entity value, the
same manual or last valid mechanism is used as described before.
When calculating HIMS Density, if the [Water Level Correction] entity is
, the software will check if the scanned water level <= [Distance
P1 to Zero Level]. If this is , the HIMS Density is calculated. If the
water level > [Distance P1 to Zero Level], the same manual or last valid
mechanism is used as described before. If [Water Level Correction] entity is
, the software will not check the scanned water level.
6.8.3.5 Generic HART Devices
The FCI-HT software only accepts Generic HART devices at addresses
0 and 4 through 15 with the required sensor type configured.
The generic HART devices are scanned sequentially from address 0
and then address 4 through 15. When a device is detected, initially the
HART PV unit code is checked against TABLE 6-7 in the following
order: Distance, Temperature, Pressure, and Density.
Sensor Type
Pressure
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Accepted HART Units
HART Unit
Code
Abbreviation
Pounds per square inch
psi
Pascal
Pa
11
Kilo Pascal
kPa
12
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Sensor Type
Temperature
Distance
Density
TABLE 6-7
HART Unit
Code
Accepted HART Units
Abbreviation
Degrees Celsius
°C
32
Degrees Fahrenheit
°F
33
Feet
ft
44
Meters
45
Inches
in
47
Kilograms per cubic meter
kg/m3
92
Pounds per cubic foot
lb/ft
94
Degrees API
API
104
Accepted units for generic HART devices
„ If an accepted HART PV unit code is found, the HART device is
allocated to the relevant FlexConn function as detailed in TABLE 6-8.
„ If the HART PV unit code is not accepted, the HART SV unit code is
checked against TABLE 6-7 in the following order: Distance,
Temperature, Pressure, and Density. If an accepted HART SV unit
code is found, the HART device is allocated to the relevant FlexConn
function as detailed in TABLE 6-8.
„ The process is repeated for the HART TV unit code.
„ If none of the unit codes are accepted, the device is allocated to
Function 7.
☛ If
a generic HART device output is not in the accepted units,
configure it to accepted units output data, by using the HART configuration tool.
FlexConn Function
TABLE 6-8
Device Type
Function 1
[P1 Pressure]
Function 2
[P3 Pressure]
Function 3
[Distance]
Function 4
[Temperature]
Function 5
[Pressure]
Function 6
[Density]
Function 7
[Other]
Function 8
[HIMS Density]
FlexConn function allocation
Once a device has been allocated to a function, the HART PV, SV, and
TV are translated into the FlexConn function’s PV, SV, and TV.
The required sensor value of the generic HART device may not be in
the HART PV but it is translated into the FlexConn PV.
Example:
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Commissioning
A HART temperature sensor may have a PV unit code Ohms, and a SV
unit code Celsius. The required sensor value is temperature in Celsius,
and this is translated into the FlexConn PV, and the Ohms value is
translated into the FlexConn SV.
Translation is performed in the order: PV (Distance, Temperature,
Pressure, and Density), SV (Distance, Temperature, Pressure, and
Density), TV (Distance, Temperature, Pressure, and Density).
The required sensor value read from the generic HART devices will be
converted into SI Units within the FlexConn PV as shown in TABLE 6-9.
The other sensor values of a generic HART device are not converted,
and they are simply translated from the HART device environment into
the FlexConn environment SV and TV.
TABLE 6-9
Accepted HART Units
Abbreviation
FlexConn PV
Unit Translation
Abbreviation
Pounds per square inch
psi
Pascal
Pa
Pascal
Pa
Kilo Pascal
kPa
Degrees Celsius
°C
Celsius
°C
Degrees Fahrenheit
°F
Feet
ft
Meters
Meters
Inches
in
Kilograms per cubic meter
kg/m3
kg/m3
Pounds per cubic foot
lb/ft3
Kilograms per
cubic meter
Degrees API
API
Generic HART device units into FlexConn PV unit translation
6.8.3.6 Function Identification
Functions 1 through 8 are identified by the entities: [Function Category],
[Function Type], and [Function Sub-type].
Their default identification information is detailed in TABLE 6-10.
Function
6 - 114
Allocation
Function
Category
Function Type
Function
Sub-type
Function 1
P1 Pressure
Sensor (1)
Product pressure (5)
(6)
Function 2
P3 Pressure
Sensor (1)
Vapour pressure (13)
(7)
Function 3
Distance
Sensor (1)
HART transmitter (12)
(16)
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TABLE 6-10
Function
Category
Function Type
Function
Sub-type
Function
Allocation
Function 4
Temperature
Sensor (1)
HART transmitter (12)
(16)
Function 5
Pressure
Sensor (1)
HART transmitter (12)
(16)
Function 6
Density
Sensor (1)
HART transmitter (12)
(16)
Function 7
Other
Sensor (1)
HART transmitter (12)
(16)
Function 8
HIMS Density
Sensor (1)
Product density (6)
(8)
Default function category, type, and sub-type
The function type entity for Functions 3 through 7 can be changed from
the default value  to provide more information about the
sensor, by setting the [User function type] entity and then resetting the FCIHT board.
The possible values are detailed in TABLE 6-11.
Function
Function 3
Function 4
Function 5
TABLE 6-11
Allocation
Distance
Temperature
Pressure
User Function Type
Value
User function type product level
User function type water level
User function type product temperature
User function type vapour temperature
User function type product pressure
User function type vapour pressure
13
Function 6
Density
User function type product density
Function 7
Other
User function type product level
User function type water level
User function type product temperature
User function type vapour temperature
User function type product pressure
User function type vapour pressure
13
User function type product density
Generic HART user function types
Functions 1 through 8 have fixed values for [PV Unit Type] and [Function
Identification] entities, as detailed in TABLE 6-12.
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Commissioning
Function
TABLE 6-12
Allocation
Function
Identification
PV Unit Type
Function 1
P1 Pressure
UNIT_TYPE_PRESSURE

Function 2
P3 Pressure
UNIT_TYPE_PRESSURE

Function 3
Distance
UNIT_TYPE_LENGTH

Function 4
Temperature
UNIT_TYPE_TEMPERATURE

Function 5
Pressure
UNIT_TYPE_PRESSURE

Function 6
Density
UNIT_TYPE_DENSITY

Function 7
Other
UNIT_TYPE_UNDEFINED

Function 8
HIMS Density
UNIT_TYPE_DENSITY

PV unit type and function identification
6.8.3.7 SmartView Display
Although the Primary Values (PV) of functions 1 through 8 are
calculated in SI units, the SmartView display supports the following
units for local calibration, commissioning etc. The displayed unit
depends on the value of the [PV selected unit] entity.
PV Unit
Type
Pressure
Temperature
Distance
Density
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Display Unit
Type
Pascal
Displayed
Units
PV
Selected
Unit

max. 0.99 MPa
Range
Kilo Pascal

max. 9.9 MPa
Pounds per square
inch (small)

max. 99 psi
Pounds per square
inch (large)

max. 999 psi
Degrees Celsius
<°C>
Degrees Fahrenheit
<°F>
Meters

Feet

Inches

Fractions
(feet, inches, 
1/16th inch)

Kilograms per cubic
meter

Pounds per cubic
foot

Degrees API

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Part No.: 4417.762_Rev07
Commissioning
PV Unit
Type
Other
TABLE 6-13
Display Unit
Type
Displayed
Units
PV
Selected
Unit
Range
Milli

(none)
<->
Kilo

Mega

SmartView displayed unit types
The following PV types are supported on the SmartView display for P1
pressure and P3 pressure only. These are available changed by setting
the [PV selected type] entity. This is detailed in TABLE 6-14.
Display Unit
Type
PV Unit Type
TABLE 6-14
PV selected
type
Displayed Type
P1 Pressure
Absolute

P3 Pressure
Relative

P1 and P3 pressure displayed unit types
6.8.4 Board Commissioning
The commissioning entity for each function is initially default to .
The commissioning entity for each function will only be  when the
associated entities of each function have been set within normal
operating range.
The board-level commissioned entity default is also . It will only
be  when all the function-level commissioned entities are .
6.8.4.1 Function 1 Commissioning
☛ Set all Function 1 entities according to TABLE 6-15 requirements, to
commission P1.
HIMS
Density

P1 Pressure
Sensor
Detected
N/A
Part No.: 4417.762_Rev07
P1 Ambient Air Pressure and P1 Installed
Commissioned
[P1 ambient air pressure] z 
AND 
[P1 installed] = 

[P1 ambient air pressure] = 
OR
[P1 installed]= 

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Commissioning
HIMS
Density

P1 Pressure
Sensor
Detected
Yes
No
TABLE 6-15
P1 Ambient Air Pressure and P1 Installed
Commissioned
[P1 ambient air pressure] z 
AND
[P1 installed] = 

[P1 ambient air pressure] = 
OR
[P1 installed] = 

N/A

Function 1 commissioning entities
6.8.4.2 Function 2 Commissioning
☛ Set all Function 2 entities according to TABLE 6-16 requirements, to
commission P3.
HIMS
Density

P3 Pressure
Sensor
Detected
P3 Installed
Yes

No
P3 Ambient Air Pressure
[P3 ambient air pressure]
z 

[P3 ambient air pressure] 
= 


N/A


N/A


Yes
No
TABLE 6-16
Commissioned



[P3 ambient air pressure]
z 


[P3 ambient air pressure]
z 

N/A
[P3 ambient air pressure] 
= 

N/A
N/A

Function 2 commissioning entities
6.8.4.3 Function 3 through 7 Commissioning
☛ Set
all Function 3 through 7 entities according to TABLE 6-17
requirements, to commission all generic HART sensors.
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Commissioning
Function
HART Sensor
Detected
User Function Type
=  OR 
Yes
Commissioned

z  OR 

No
N/A

Yes
=  OR 

No
z  OR 

N/A

N/A
N/A

N/A
N/A

N/A
N/A

TABLE 6-17
Function 3 through 7 commissioning entities
6.8.4.4 Function 8 Commissioning
☛ Set
Function 8 entities according to TABLE 6-18 requirements, to
commission the HIMS density function.
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Commissioning
HIMS Density
Enabled
Disabled
Function 8 Commissioning Entities
Commissioned
 z 
AND
 z 
AND
 z 
AND
 z 
AND
 z 
AND
 z 
AND
 z 
AND
 z 

 = 
OR
 = 
OR
 = 
OR
 = 
OR
 = 
OR
 = 
OR
 = 
OR
 = 

N/A

TABLE 6-18
Function 8 commissioning entities
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6.8.5 Hardware Configuration
6.8.5.1 Terminal Allocation
Terminal
Number
Name
Function
24
V_Loop
HART Bus power
25
GND_Loop
HART Bus ground
6.8.5.2 LED Allocation
LED
Number
Part No.: 4417.762_Rev07
Function
LE2
HART data Transmit
LE3
HART data Receive
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6.9 HART Analog Outputs (HCI-HAO)
6.9.1 Introduction
The Host Communication Interface – HART Analog Output (HCI-HAO)
is a HART® slave module which communicates with the associated
HART master over the HART bus.
LE3
LE2
LE1
planar
transformer
FIGURE 6-32
The HCI-HAO board
ESF09-0005
The HART protocol is a bi-directional master-slave communication
protocol, which is used to communicate between intelligent field
instruments and host systems.
The HCI-HAO board has a planar transformer for galvanic isolation from
the HART bus. See FIGURE 6-32.
LED LE1 is the board’s [Health] LED. LEDs LE2 and LE3 will be flashing
to indicate activity on the HART bus. LE2 indicates data is being
transmitted (Tx), LE3 indicates data is being received (Rx).
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6.9.2 Functional Description
HCI-HAO is a HART slave module, which uses standard HART
communication to communicate with HART-devices. This module
makes use of the Bell 202 Frequency Shift Keying (FSK) standard to
superimpose digital signals at a low level on the 4–20 mA analog signal.
20 mA
analog signal
digital FSK signal
4 mA
Time
FIGURE 6-33
The analog and digital signals within the HART® communication
ESF07-0015
The HCI-HAO works as an interface board between FlexConn boards
and a HART master, and it makes the data available on the HART bus.
The user needs to set the required linked variable details.
The linked primary variable is mapped between 4–20 mA on the analog
output depending on the range values set. The linked variables are
scanned every 1 second and so is the analog output refresh rate.
The HCI-HAO is configurable by:
„ a HART communicator
„ a local SmartView
„ Engauge
The HCI-HAO (board ID = 11) has following two functions:
Function
Category
Type
Sub-type
1 - HART communication
Communication
Instrument slave
HART
2 - Analog output
Sensor
Analog output
4 - 20 mA
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Commissioning
All the HART universal commands and some common practice
commands are supported by HCI-HAO. These are listed in the below
tables.
HART Universal Ccommands
Command no.
10
11
12
13
14
15
16
17
18
19
20
21
22
Description
Read Unique Identifier
Read Primary Variable
Read Loop Current and Percentage of Range
Read Dynamic variables and Loop Current
Reserved
Reserved
Write Polling Address
Read Loop Configuration
Read Dynamic Variable Classifications
Read Device Variable With Status
Reserved
Read Unique Identifier Associated with Tag
Read Message
Read Tag, Descriptor, Date
Read PV Sensor Information
Read Device Information
Read Final Assembly Number
Write Message
Write Tag, Descriptor, Date
Write Final Assembly Number
Read Long Tag
Read Unique Identifier Associated With Long Tag
Write Long Tag
HART Common Practice Commands
Command no.
34
35
36
37
38
40
41
42
44
48
50
51
53
54
55
59
72
79
113
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Description
Write Primary Variable Damping Value
Write Primary Variable Range Values
Set Primary Variable Upper Range Value
Set Primary Variable Lower Range Value
Reset Configuration Changed Flags
Enter / Exit Fixed Current Mode
Perform Self Test
Perform Device Reset
Write Primary Variable Units
Read Additional Device Status
Read Dynamic Variable Assignments
Write Dynamic Variable Assignments
Write Device Variable Units
Read Device Variable Information
Write Device Variable Damping Value
Write Number Of Response Preambles
Squawk
Write Device Variable
Catch Device Variable
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Commissioning
6.9.3 Other HCI-HAO features
„ Planar transformer for galvanic isolation from HART bus.
„ Malfunctioning of the HCI-HAO card (or any linked cards) is reveiled
on the HART bus by means of the device status.
„ If any fatal errors occur during operation - which will run the program
into an undesired situation - then a software reset (Warm Reset) is
given to the HCI-HAO software. During this situation, the output of
the module remains at the desired level till the software starts normal
working. Handling of a fatal error is a general FlexConn function.
This will update the appropriate entity as well.
„ Unit conversions for the linked variables are possible. All the linked
variables available through linking (data read from other FlexConn
boards) are in SI units. Accepted units are listed in the table below.
Sensor Type
Temperature
Pressure
Level
Density
HART Unit
Code
Accepted HART Units
Abbreviation
Degrees Celsius
°C
32
Degrees Fahrenheit
°F
33
Pounds per square inch
psi
Pascal
Pa
11
Kilo Pascal
kPa
12
Feet
ft
44
Meters
45
Inches
in
47
Kilograms per cubic meter
kg/m3
92
Pounds per cubic foot
lb/ft3
94
Degrees API
API
104
„ Analog output read back mechanism, which is used to indicate any
errors in the analog output section. An error can be indicated using
the control relay on the FII-DO module over the CAN bus. If some
error is found in the DAC read back, then the same is updated in
function 2 (sensor) health, as per following details in status and
status codes:
Status

Status Category

Status Code

„ Active and Passive mode of operation for Loop current.
„ Multi-drop mode supported to connect more than one HART-
compatible device on HART bus. For operating the device in MultiDrop mode, user needs to select the polling address to a non-zero
value. Making the polling address to a non-zero value makes the
output current mode to Fixed_4_20_MA (4 mA fixed). Non-zero polling
address will automatically make the output current mode to
Fixed_4_20_MA.
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Commissioning
All the HART-compatible devices connected over the HART bus
must have different polling addresses. Multi-drop mode is supported
only in Passive mode of loop configuration. When the output current
mode is set to Standard_4_20_MA, the polling address of the device
must be made zero.
„ When the device is not in multi-drop mode (STANDARD_4_20_MA mode
„
„
„
„
selected) then the output current follows the changes in linked PV
value.
Scanning of each linked available PV, SV, TV and QV on the CANbus with frequency of 1 Hz. That means all the available linked
variables are scanned every 1 second.
The analog output is refreshed every 1 second, even if there is no
change in the scanned variables. So, the watchdog for analog output
is automatically implemented. If the output is not refreshed within 45
seconds then a watchdog to analog output is generated and the
output is forced to 0 mA.
During startup, the analog output of the HCI-HAO module is kept low
(< 0.5 mA). This value will be there till initialization takes place. Once
the normal operation starts the output will follow the linked PV
depending upon the output mode setting.
Manual overwrite mechanism. This is a standard FlexConn functionality. Separate configuration and command entities are defined
for this. See 6.9.5 - Board Commissioning.
6.9.4 Calibration of the HCI-HAO
A calibration provision is given, which is used to accurately map the
analog output between 4 -20 mA using the two range values entered for
Primary Variable.
Following table lists all entities required for calibration.
Entity
Data Type
Type
[Analog Output at 4 mA]
Float
non-volatile R/W
[Analog Output at 18 mA]
Float
non-volatile R/W
[Calibrate at 4 mA]
Undefined
command
[Calibrate at 18 mA]
Undefined
command
[Enter Calibration Mode]
Undefined
command
[Exit Calibration Mode]
Undefined
command
NOTE: Commands used in the following calibration
procedure can be executed either by using the CAN
tool, the SmartView, or Engauge.
Calibrate the analog output of the HCI-HAO as follows:
☛ Connect loop resistor at connector CN2
☛ Power up HCI-HAO board
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Commissioning
☛ Give command [Enter Calibration Mode]
☛ Give command [Calibrate Analog Output at 4mA]
☛ Measure actual output current through the
loop resistor, using a
current meter
☛ Enter this value in the [Analog Output at 4mA] entity
☛ Give command [Calibrate Analog Output at 18mA]
☛ Measure actual output current through the loop
resistor, using a
current meter
☛ Enter this value in the [Analog Output at 18mA] entity
☛ Give command [Exit Calibration Mode], to exit the calibration mode
These calibration data are used to calculate the analog output current
for the Primary Value (PV).
Untill calibration has been carried out, the Health status of the PV and
the analog output function will be:
Part No.: 4417.762_Rev07
Status

Status Category

Status Code

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Commissioning
6.9.5 Board Commissioning
6.9.5.1 Basic Configurable Entities Overview
Basic configuration entities of the HCI-HAO board, which are
configurable by using SmartView, are listed in the following table.
Entity
SmartView Display
Data Type
Type
[PV Link board ID]
PV linked Brd ID
Unsigned int
8 bits
Non-Volatile
<0>
[PV Link board instance]
PV linked Brd IN
Unsigned int
8 bits
Non-Volatile
<0>
[PV Link function instance]
PV linked Brd FI
Unsigned int
8 bits
Non-Volatile
<0>
[PV Link Board Sensor Value]
PV link Brd SVAL
Enumeration
Non-Volatile

[SV Link board ID]
SV linked Brd ID
Unsigned int
8 bits
Non-Volatile
<0>
[SV Link board instance]
SV linked Brd IN
Unsigned int
8 bits
Non-Volatile
<0>
[SV Link function instance]
SV linked Brd FI
Unsigned int
8 bits
Non-Volatile
<0>
[Polling Address]
Polling Address
Unsigned int
8 bits
Non-Volatile
<0>
[HART PV unit code]
PV Unit Code
Enumeration
Non-Volatile

[Upper Transducer Limit]
Upper Tran Limit
Float
Non-Volatile
<0>
[Lower Transducer Limit]
Lower Tran Limit
Float
Non-Volatile
<0>
[Transducer Serial Number]
Transducer Sr No
Unsigned int
32 bits
Non-Volatile
<123>
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Default
Function
Board Specific
Communication
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Commissioning
Entity
SmartView Display
Data Type
Type
[PV Lower range value]
Lw Range Value
Float
Non-Volatile
<0>
Default
[PV Upper range value]
Up Range Value
Float
Non-Volatile
<0>
[Analog Output mode]
HART Mode
Enumeration


Non-Volatile

[Burnout Value]
Burnout Value
Float
Non-Volatile
<3.6>
[Burnout Behavior]
Burnout Behavior
Enumeration



Non-Volatile

[Enter Calibration Mode]
Enter Cal Mode
Undefined
Command
[Cal Value at 4 mA]
Cal Value at 4 mA
Float
Non-Volatile
<0>
[Cal Value at 18 mA]
Cal Value at 18 mA
Float
Non-Volatile
<0>
[Calibrate at 4 mA]
Calibrate at 4 mA
Undefined
Command
[Calibrate at 18 mA]
Calibrate at 18 mA
Undefined
Command
[Exit Calibration Mode]
Exit Cal Mode
Undefined
Command
Function
Sensor (Analog
Output)
6.9.5.2 Commissioning
☛ The
following entities must be set by Engauge or SmartView for a
correct functioning of the HCI-HAO module in an instrument.
Name
Explanation
Default Value
Function
Part
Function
[PV Link board ID]
Board ID of Other FlexConn
to be linked as PV to HCIHAO
<0>
Board
Board Specific
[PV Link board instance]
Board Instance of the linked
PV board
<0>
[PV Link function instance]
Function Instance of the
linked PV board
<0>
[PV Link Sensor Value]*
Primary or secondary
variable of linked card can
be assigned to this

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Commissioning
Name
Explanation
Default Value
Function
Part
[HART PV unit code]
Unit code for linked PV

Function 1
[HART Upper Transducer
Limit]
Upper transducer limit for
connected sensor of linked
PV board
<0>
Communication
(HART
communication)
[HART Lower
Transducer Limit]
Lower transducer limit for
connected sensor of linked
PV board
<0>
[Polling Address]
Polling address of the
device, which is used for
poll-based addressing
<0>
[Transducer Serial
Number]
Transducer serial number
of connected sensor of
linked PV board
<123>
[Upper Range Value]
Upper range value for PV.
This value is used to
calculate the analog output
current.
<0>
Function 2
Sensor
(Analog Output)
[Analog Output at 4mA]
Calibration reading when
[Calibrate at 4 mA] command
is given
<0>
[Analog Output at 18
mA]
Calibration reading when
[Calibrate at 18 mA] command
is given
<0>
[Lower Range Value]
Lower range value for PV.
This value is used to
calculate the analog output
current.
<0>
[Analog Burnout Value]
Analog burnout value in
case of malfunctioning
device
<3.6mA>
Function
*) Default values for entities marked in GREEN in the
above table could be considered as proper values for
making the health for respective Function or Board
. However, the user is free to choose these
values as per the requirement along with the rest of the
entities.
All the entities in the above table would be initialized to their default
values after [init novram] command is given. All the entities should have
their proper values so as to make the respective Function and Board
health to  status.
The [Analog Output at 4 mA] and [Analog Output at 18 mA] fields should be
entered after giving proper calibration commands (for more details, see
6.9.4).
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Commissioning
☛ The
following entities can be set by Engauge or SmartView for a
correct functioning of the HCI-HAO module in an instrument.
If one needs to assign SV, TV, QV to HCI-HAO then the corresponding
unit codes also needs to be set properly so that the value read from
other FlexConn board will be proper.
Name
Explanation
Default Value
Function
Part
Function
[SV Link board ID]
Board ID of Other FlexConn
which is linked as SV to
HCI-HAO
<0>
Board
Board Specific
[SV Link board instance]
Board Instance of the linked
SV board
<0>
[SV Link function instance]
Function Instance of the
linked SV board
<0>
[TV Link board ID]
Board ID of Other FlexConn
which is linked as TV to
HCI-HAO
<0>
[TV Link board instance]
Board Instance of the linked
TV board
<0>
[TV Link function
instance]
Function Instance of the
linked TV board
<0>
[QV Link board ID]
Board ID of Other FlexConn
which is linked as QV to
HCI-HAO
<0>
[QV Link board
instance]
Board Instance of the linked
QV board
<0>
[QV Link function
instance]
Function Instance of the
linked QV board
<0>
[Linked Primary Value]
PV / SV value of linked PV
board in the set unit code
<0>
[Linked Secondary
Value]
PV value of linked SV
board in the set unit code
<0>
[Linked Tertiary Value]
PV value of linked TV board
in the set unit code
<0>
[Linked Quarternary
Value]
PV value of linked QV
board in the set unit code
<0>
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Commissioning
Name
Explanation
Default Value
Function
Part
[HART SV unit code]
Unit code for linked SV

Function 1
[HART TV unit code]
Unit code for linked TV

Communication
(HART
communication)
[HART QV unit code]
Unit code for linked QV

[Configuration changed
Counter]
Increments every time the
configuration is changed
<0>
[Device ID]
Same as Enraf Serial
number. This is a unique
number to every board.
[Device Type]
Device type registered with
the HART Communication
Foundation
<127>
[Manufacturer ID Number]
Manufacturer ID registered
with the HART
Communication Foundation
<148>
[Number of Preambles]
Number of preambles
required for a request from
the HART master
<7>
[Number of Response
Preambles]
Number of preambles in the
HCI-HAO response stream
<7>
[Fixed Current Value]
Fixed analog output current
set by HART command 40
<0>
Function 2
Sensor
(Analog Output)
[Loop Current Mode]
If HART mode selected is
, then it is
enabled.
If HART mode selected is
, then it is
disabled.

[Percentage of Range]
Percentage of current PV
with respect to the limits set
<0>
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Commissioning
6.9.6 Hardware Configuration
6.9.6.1 Jumper Allocation
The following are typical jumper settings done on the HCI-HAO board.
Jumper
Number
Position
Connection
Details
Description
Default
Position
Default
Connections
JP1
ON
Short 2 & 3
W&M Entity Protection
OFF
Short 1 & 2
JP2
ON
Short 2 & 3
Password Read Protection
OFF
Short 1 & 2
JP3
ON
Short 2 & 3
Write Protection All Entities
OFF
Short 1 & 2
JP4
ON
Short 2 & 3
Free
OFF
Short 1 & 2
JP5
ON
Short 2 & 3
Free
OFF
Short 1 & 2
JP6
ON
Short 2 & 3
CAN termination 120E resistor
OFF
Short 1 & 2
JP7 & JP8
Short 1 & 2
Active mode for Analog Output
Short 1 & 2
JP7 & JP8
Short 2 & 3
Passive mode for Analog Output
6.9.6.2 Terminal Allocation
t.b.d.
6.9.6.3 LED Allocation
LED
Number
Part No.: 4417.762_Rev07
Function
LE2
HART data Transmit
LE3
HART data Receive
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Commissioning
6.10 Average Temperature & Water Level Measurement (FII-VT)
6.10.1 Introduction
The Field Interface Instrument - VITO1 (FII-VT) board is a VITO-data
processor module, which calculates average product- and vapour
temperatures, and optionally a water level.
LE3
LE2
LE1
planar
transformer
FIGURE 6-34
The FII-VT board with its planar transformer
ESF07-0016
By using the HART® protocol (see also 6.8.1), the FII-VT module can be
connected to one VITO-interface which in turn is connected to a probe
for product temperature, vapour temperature, water level, or a
combination of these.
The FII-VT board has a planar transformer for galvanic isolation from
the HART bus. See FIGURE 6-34.
LED LE1 is the board’s [Health] LED. LEDs LE2 and LE3 will be flashing
to indicate activity on the HART bus. LE2 indicates data is being
transmitted (Tx), LE3 indicates data is being received (Rx).
1. Versatile In-Tank Observer
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Commissioning
6.10.2 VITO Interface Types
For temperature and/or water level measurement, a proper VITO probe
must be connected to the FII-VT module, using a VITO interface.
There are 3 VITO interface types:
„ 762 VITO MTT interface for 16-spot temperature measurement (ther-
mocouple principle) and optionally a water bottom measurement
„ 762 VITO LT interface for 9-spot temperature measurement (thermocouple principle) and optionally a water bottom measurement
„ 762 VITO MRT interface for Multiple Resistance Thermometer and
multi-spot (resistance variation principle) measurement
6.10.3 Commissioning
6.10.3.1 Commissioning Parameters for MTT/LT Probes
The following 9 configurations are possible:
Enraf Model
764C
VITO Type
MTT Temperature probe
764D
766C
lowest spot below Pt100, no water probe
MTT Combi probe
766D
767C
LT Temperature probe
lowest spot next to Pt100, no water probe
lowest spot below Pt100, no water probe
LT Combi probe
768D
765
lowest spot next to Pt100, combined with water probe
lowest spot below Pt100, combined with water probe
767D
768C
Description
lowest spot next to Pt100, no water probe
lowest spot next to Pt100, combined with water probe
lowest spot below Pt100, combined with water probe
Water probe
water probe only
These models are depicted in FIGURE 6-35 and FIGURE 6-36.
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Commissioning
> 700 mm
25
15
65
15
lowest element offset
25
lowest element offset
lowest element offset
sensor length
overall length
sensor length/14
> 700 mm
sensor length
sensor length/15
overall length
1000 mm
lowest element offset
product immersion depth
1000 mm
hysteresis
sensor length/14
sensor length
level
65
overall length
sensor length
gas immersion depth
hysteresis
overall length
sensor length/15
762 VITO MTT interface 762 VITO MTT interface
> 700 mm
762 VITO MTT interface
> 700 mm
762 VITO MTT interface
tank zero
tank zero
tank zero
Model
. . . . 764 C
    Model . . . . 764 D
      Model Model .A . . 766 C
        .A . . 766 D
          Pt 100 reference resistor X Thermocouple (spot) H Highest spot L Lowest spot tank zero S Sensitive length = 0.5 / 1.0 / 1.5 / 2.0 m X Depending on actual Sensitive length, this length = 1.0 / 1.5 / 2.0 / 2.5 m FIGURE 6-35 Tank and temperature probe data (1) 6 - 136 SmartRadar FlexLine Service Manual ESF07-0017 Part No.: 4417.762_Rev07 Commissioning > 700 mm 1000 mm 25 65 lowest element offset 1000 mm lowest element offset 1000 mm 1000 mm sensitive length 0.5 / 1.0 / 1.5 / 2.0 m lowest element offset sensor length overall length 762 VITO LT interface sensor length sensor length/8 overall length sensor length/7 > 700 mm sensor length/7 762 VITO LT interface sensor length overall length lowest element offset overall length sensor length sensor length/8 762 VITO LT interface > 700 mm 762 VITO LT interface > 700 mm 762 VITO LT interface tank zero tank zero tank zero Model . . . . 767 C
            Model . . . . 767 D
              Model .A . . 768 C
                Model .A . . 768 D
                  15 tank zero Pt 100 reference resistor X Thermocouple (spot) Model . . . 765 Highest spot L Lowest spot FIGURE 6-36 Tank and temperature probe data (2) Part No.: 4417.762_Rev07 SmartRadar FlexLine Service Manual ESF07-0018 6 - 137 Commissioning 6.10.3.1.1 Product Temperature ☛ The following entities must be set by Engauge or SmartView for a correct functioning of the FII-VT module in an instrument. NOTE: Using Engauge, following entities are set within the Engauge Product temperature tab. Name Explanation Value Range Default [Lowest element offset] The distance from tank zero till the lowest element position in the temperature probe floating point number: <-x.x .. +x.x> <80.0> [Sensor length] The distance from the Pt100 position till the highest element position floating point number:  <-x.x .. +x.x> <80.0> The following entities can be set by Engauge or SmartView for a correct functioning of the FII-VT module in an instrument. ☛ Check each entity for its correctness. Name Explanation Value Range Default [Product immersion depth] The minimum required distance of the product level above an element before it is taken into account in the average product temperature calculation floating point number: <-x.x .. +x.x> <0.5> [Hysteresis] The distance for a hysteresis mechanism around the switching point of the elements that are taken into account in the calculation floating point number: <-x.x .. +x.x> <0.1> [High High alarm] [High Alarm] [Low Alarm] [Low Low alarm] 4 thresholds for activating a related alarm status in the Primary Value floating point number: <-x.x .. +x.x> <+1.0E22> 6 - 138 SmartRadar FlexLine Service Manual Part No.: 4417.762_Rev07 Commissioning Name Explanation Value Range Default [Alarm test enable] Enables (if activated, see next listed entity) the simulation of one of the 4 alarms for a minute, by simulating the actual measured Primary Value is below or above the alarm threshold. [Alarm test] Activates and selects at the same time the Alarm test (if enabled with the [Alarm test enable] listed before, and the 4 alarm thresholds are properly set). [No Alarm] [High High alarm] [High Alarm] [Low Alarm] [Low Low alarm] [Element wiring] Used for excluding an element from the average product temperature calculation. 16 characters A non-zero (z 0) character at position x results in element x being excluded from calculation. <0000000000000000> [Function identification] The current module’s function name. This function is visible on the SmartView display. 13 characters 6.10.3.1.2 Vapour Temperature NOTE: Using Engauge, following entities are set within the Engauge Vapour temperature tab. Some Vapour temperature settings are shared with Product temperature settings. The following entities can be set by Engauge or SmartView for a correct functioning of the FII-VT module in an instrument. ☛ Check each entity for its correctness. Name Explanation Value Range Default [Gas immersion depth] The minimum required distance below an element before it is taken into account in the average vapour temperature calculation floating point number: <-x.x .. +x.x> <0.5> [High High alarm] [High Alarm] [Low Alarm] [Low Low alarm] 4 thresholds for activating a related alarm status in the Primary Value floating point number: <-x.x .. +x.x> <+1.0E22> Part No.: 4417.762_Rev07 SmartRadar FlexLine Service Manual 6 - 139 Commissioning Name Explanation Value Range Default [Alarm test enable] Enables (if activated, see next listed entity) the simulation of one of the 4 alarms for a minute, by simulating the actual measured Primary Value is below or above the alarm threshold. [Alarm test] Activates and selects at the same time the Alarm test (if enabled with the [Alarm test enable] listed before, and the 4 alarm thresholds are properly set). [No Alarm] [High High alarm] [High Alarm] [Low Alarm] [Low Low alarm] [Function identification] The current module’s function name. This function is visible on the SmartView display. 13 characters 6.10.3.1.3 Water Level (for 766/768 Combi probes and 765 Water probe only) ☛ The following entities must be set by Engauge or SmartView for a correct functioning of the FII-VT module in an instrument. Name Explanation Value Range Default [Maximum water capacity] The maximum capacity when the probe is fully submerged in water (in pF) floating point number: <-x.x .. +x.x> <20000> [Minimum water capacity] The minimum capacity when the probe is not submerged in water (in pF) floating point number: <-x.x .. +x.x> <20000> [Water probe bottom position] The offset to the water probe zero point in relation with the tank zero point floating point number: <-x.x .. +x.x> <80> [Upper reference level] The distance from tank zero point to upper reference point; is used for water ullage calculation floating point number: <-x.x .. +x.x> <80> 6 - 140 SmartRadar FlexLine Service Manual Part No.: 4417.762_Rev07 Commissioning ☛ The following entities can be set by Engauge or SmartView for a correct functioning of the FII-VT module in an instrument. Name Explanation Value Range Default [Water probe length] The length of a water probe floating point number: <-x.x .. +x.x> <0.5> [High High alarm] [High Alarm] [Low Alarm] [Low Low alarm] 4 thresholds for activating a related alarm status in the Primary Value floating point numbers: <-x.x .. +x.x> <+1.0E22> [Alarm test enable] Enables (if activated, see next listed entity) the simulation of one of the 4 alarms for a minute, by simulating the actual measured Primary Value is below or above the alarm threshold. [Alarm test] Activates and selects at the same time the Alarm test (if enabled with the [Alarm test enable] listed before, and the 4 alarm thresholds are properly set). [No Alarm] [High High alarm] [High Alarm] [Low Alarm] [Low Low alarm] [Function identification] The current module’s function name. This function is visible on the SmartView display. 13 characters Part No.: 4417.762_Rev07 SmartRadar FlexLine Service Manual 6 - 141 Commissioning 6.10.3.2 Commissioning Parameters for MRT or RTD Enraf Model VITO Type Description MRT Multiple Resistance Thermometer MRT with up to 13 temperature elements with one spot element RTD 3-spot  Resistance Temperature Detector 1..3 RTD spots in a 3-wire connection multi-spot  Resistance Temperature Detector 1..14 RTD spots in a 2-wire connection See FIGURE 6-37 and FIGURE 6-38. RTD element positions Multi RTD probe RTD element positions RTD 3 spots lowest element offset tank zero level lowest element offset must be +000.0000 (RTD 3-wire only) FIGURE 6-37 Resistance Temperature Detector (RTD) elements positions 6 - 142 SmartRadar FlexLine Service Manual ESF07-0020 Part No.: 4417.762_Rev07 Commissioning flying leads extension tube hysteresis ** product immersion depth lowest point of all elements anchor eye lowest element offset Zero level of tank FIGURE 6-38 Multiple Resistance Thermometer (MRT) parameters ESF07-0019 6.10.3.2.1 Product Temperature ☛ The following entities must be set by Engauge or SmartView for a correct functioning of the FII-VT module in an instrument. NOTE: Using Engauge, following entities are set within the Engauge Product temperature tab. Part No.: 4417.762_Rev07 SmartRadar FlexLine Service Manual 6 - 143 Commissioning „ RTD 3 spots (see FIGURE 6-37 left side) Name Explanation Value Range Default [Element type] The supported element type is: SPL 3 characters <---> [Number of elements] The number of elements a RTD probe has <1 .. 3> <0> [Lowest element offset] The distance from tank zero till the lowest position of the multi-RTD probe. So not used for the 3-wire version and it must be 0. floating point number: <-x.x .. +x.x> <80.0> The positions of the RTDs from tank zero level 3 floating point numbers: <-x.x .. +x.x> Note: Only actually used elements to be entered. [RTD element positions] MUST BE <0.0> <0,0,0> „ Multi RTD probe (see FIGURE 6-37 right side) Name Explanation Value Range Default [Element type] The supported element type is : SPL 3 characters <---> [Number of elements] The number of elements a RTD probe has <1 .. 14> <0> [Lowest element offset] The distance from tank zero till the lowest position of the multi-RTD probe floating point number: <-x.x .. +x.x> <80.0> [RTD element positions] The positions of the RTDs from the lowest position of the probe. So not tank zero level! 14 floating point numbers: <-x.x .. +x.x> Note: Only actually used elements to be entered. <0,0,0,0,0,0,0,0,0,0,0,0,0,0> 6 - 144 SmartRadar FlexLine Service Manual Part No.: 4417.762_Rev07 Commissioning „ MRT (see FIGURE 6-38) Name Explanation Value Range Default [Element type] See Table TABLE 6-19 below. 3 characters <---> [Number of elements] The number of elements (resistors) an MRT probe has <1 .. 14> <0> [Lowest element offset] The distance from tank zero till the lowest position of the MRT probe floating point number: <-x.x .. +x.x> <80.0> [MRT element length] if MRT length table = The lengths of the MRTs including anchor eye 14 floating point numbers: <-x.x .. +x.x> <0,0,0,0,0,0,0,0,0,0,0,0,0,0> [MRT length table] Specifies whether a fixed range of MRT resistors is used (= ) or userconfigured lengths (= ). 1 character Fixed lengths are: 0.25 / 0.65 / 1.25 / 1.95 / 2.85 / 4.15 / 5.65 / 7.35 / 9.25 / 11.65 / 14.65 / 18.45 / 22.95 / 29.65 R.. = an MRT without spot element Q.. = an MRT with spot element .CB Rth = 90.2935 + T x 0.38826 (- 100 through + 280 °C) .CN Rth = 90.4778 + T x 0.38090 (- 100 through + 280 °C) .CS Rth = 90.5000 + T x 0.38730 (- 100 through + 280 °C) TABLE 6-19 Element type definitions Part No.: 4417.762_Rev07 SmartRadar FlexLine Service Manual 6 - 145 Commissioning The following entities can be set by Engauge or SmartView for a correct functioning of the FII-VT module in an instrument. ☛ Check each entity for its correctness. Name Explanation Value Range Default [Product immersion depth] The minimum required product level distance above an element before this element is taken into account in the average product temperature calculation floating point number: <-x.x .. +x.x> <0.5> [Hysteresis] This is a hysteresis mechanism distance around the switching points of the elements that are taken into account in the calculation. floating point number: <-x.x .. +x.x> <0.1> [High High alarm] [High Alarm] [Low Alarm] [Low Low alarm] 4 thresholds for activating a related alarm status in the Primary Value floating point numbers: <-x.x .. +x.x> <1.0E22> [Alarm test enable] Enables (if activated, see next listed entity) the simulation of one of the 4 alarms for a minute, by simulating the actual measured Primary Value is below or above the alarm threshold. [Alarm test] Activates and selects at the same time the Alarm test (if enabled with the [Alarm test enable] listed before, and the 4 alarm thresholds are properly set). [No Alarm] [High High alarm] [High Alarm] [Low Alarm] [Low Low alarm] [Function identification] The current module’s function name. This function is visible on the SmartView display. 13 characters 6 - 146 SmartRadar FlexLine Service Manual Part No.: 4417.762_Rev07 Commissioning 6.10.3.2.2 Vapour Temperature NOTE: Using Engauge, following entities are set within the Engauge Vapour temperature tab. Some Vapour temperature settings are shared with Product temperature settings. The following entities can be set by Engauge or SmartView for a correct functioning of the FII-VT module in an instrument. ☛ Check each entity for its correctness. Name Explanation Value Range Default [Gas immersion depth] The minimum required distance below an element before it is taken into account in the average vapour temperature calculation floating point number: <-x.x .. +x.x> <0.5> [High High alarm] [High Alarm] [Low Alarm] [Low Low alarm] 4 thresholds for activating a related alarm status in the Primary Value floating point numbers: <-x.x .. +x.x> <+1.0E22> [Alarm test enable] Enables (if activated, see next listed entity) the simulation of one of the 4 alarms for a minute, by simulating the actual measured Primary Value is below or above the alarm threshold. [Alarm test] Activates and selects at the same time the Alarm test (if enabled with the [Alarm test enable] listed before, and the 4 alarm thresholds are properly set). [No Alarm] [High High alarm] [High Alarm] [Low Alarm] [Low Low alarm] [Function identification] The current module’s function name. This function is visible on the SmartView display. 13 characters Part No.: 4417.762_Rev07 SmartRadar FlexLine Service Manual 6 - 147 Commissioning 6.10.3.3 Commissioning Parameters for the 765 VITO Water Probe For the entities to be set for the stand-alone 765 VITO water probe (see FIGURE 6-39), see 6.10.3.3.1. 15 25 sensitive length 0.5 / 1.0 / 1.5 / 2.0 m 762 VITO LT interface Model 765 VITO water probe FIGURE 6-39 The model 765 VITO water probe 6 - 148 SmartRadar FlexLine Service Manual ESF07-0042 Part No.: 4417.762_Rev07 Commissioning 6.10.3.3.1 Water Level ☛ The following entities must be set by Engauge or SmartView for a correct functioning of the FII-VT module in an instrument. Name Explanation Value Range Default [Maximum water capacity] The maximum capacity when the probe is fully submerged in water (in pF) floating point number: <-x.x .. +x.x> <20000> [Minimum water capacity] The minimum capacity when the probe is not submerged in water (in pF) floating point number: <-x.x .. +x.x> <20000> [Water probe bottom position] The offset to the water probe zero point in relation with the tank zero point floating point number: <-x.x .. +x.x> <80> [Upper reference level] The distance from tank zero point to upper reference point; is used for water ullage calculation floating point number: <-x.x .. +x.x> <80> ☛ The following entities can be set by Engauge or SmartView for a correct functioning of the FII-VT module in an instrument. Name Explanation Value Range Default [Water probe length] The length of the 765 VITO water probe floating point number: <-x.x .. +x.x> <0.5> [High High alarm] [High Alarm] [Low Alarm] [Low Low alarm] 4 thresholds for activating a related alarm status in the Primary Value floating point numbers: <-x.x .. +x.x> <+1.0E22> [Alarm test enable] Enables (if activated, see next listed entity) the simulation of one of the 4 alarms for a minute, by simulating the actual measured Primary Value is below or above the alarm threshold. Part No.: 4417.762_Rev07 SmartRadar FlexLine Service Manual 6 - 149 Commissioning Name Explanation Value Range Default [Alarm test] Activates and selects at the same time the Alarm test (if enabled with the [Alarm test enable] listed before, and the 4 alarm thresholds are properly set). [No Alarm] [High High alarm] [High Alarm] [Low Alarm] [Low Low alarm] [Function identification] The current module’s function name. This function is visible on the SmartView display. 13 characters 6.10.4 Commissioning Check ☛ After having checked/set all before listed entities, make sure „ the [Board Commissioned], the [Product temperature Commissioned], the [Vapour temperature Commissioned], and - if applicable - the [Water level Commissioned] entities are ; „ the [Board Health], the [Product temperature Health], the [Vapour temperature Health], and - if applicable - the [Water level Health] entities are . 6 - 150 SmartRadar FlexLine Service Manual Part No.: 4417.762_Rev07 Commissioning 6.11 Average Temperature Measurement (FII-RTD) 6.11.1 Introduction The Field Interface Instrument - Resistance Temperature Detector (FIIRTD) board is a sensor module for the instrument (gauge) and calculates average product- , vapour- and ambient temperatures. For realizing this, RTDs or MRTs must be directly connected to the FIIRTD module. LE3 LE2 LE1 planar transformer FIGURE 6-40 The FII-RTD board ESF09-0008 There are 4 possible configurations: „ 1 or 2 RTDs in a 3-wire configuration „ 1 or 2 RTDs in 4-wire configuration „ 2 till 6 RTDs as a probe, called MPT, and which has 1 wire per RTD + 2 common wires for all RTDs „ 2 till 6 MRTs as a probe, and which has 1 wire per MRT + 2 common wires for all MRTs NOTE: Only in RTD 3- or 4-wire configurations ambient temperature calculation is possible. Part No.: 4417.762_Rev07 SmartRadar FlexLine Service Manual 6 - 151 Commissioning 6.11.2 Some Important Settings The FII-RTD can be tailored to the need of the customer by a lot of settings. See 6.11.4 - Commissioning. Some important settings of the FII-RTD are listed below. Setting Remarks [Element type] Can consist of following types: • Pt100 large + small • Ni191 • PtCu100 • Cu100 • Cu90 Enraf + Beacon + Weston/Solartron/Nulectrohms • Sangamo MRT • Sangamo spot [Measurement type] Can be: • RTD 3-wire • RTD 4-wire • MPT • MRT [RTD configuration] Can be: • RTD1 in tank • RTD1 + RTD2 in tank • RTD1 in tank + RTD2 ambient • RTD1 ambient [Gauge temperature scale] Can be: • IPTS-68 • ITS-90 [Lowest element offset] This is the distance from tank bottom till lowest element position [Number of elements] Can be 1..6 [MPT sensor length] 6.11.3 Some Important Features „ Temperature calculations can be: • Standard (just simple averaging the spot temperatures). • Enhanced (averaging the spot temperatures and taking into account the contribution of each spot in respect to its immersion). • Custom (as standard but then giving it a weighing factor). „ A temperature-range check can be turned on. In this case, if spot elements are out of range, a fail state results (if not skipped), see FIGURE 6-41. 6 - 152 SmartRadar FlexLine Service Manual Part No.: 4417.762_Rev07 Commissioning checking range if [Temperature range check] is enabled permanent check spot element in fail (3 retries) spot element in fail*) range check result = OK *) if [Element skipping] is enabled, “spot element in fail” can be skipped upper shortcut range FIGURE 6-41 lower temperature range Temperature range check feature permanent check spot element in fail*) spot element in fail (3 retries) *) if [Element skipping] is enabled, “spot element in fail” can be skipped upper temperature range lower not-connected range ESF09-0006 „ A median filter can be turn on or off, which eliminates spikes of each individual calculated spot tempearture. „ An averaging constant filter can be turned on or off, which takes a certain part of the previous calculated average temperature and a certain part of the new calculated temperature into account. „ Low element usage with following possible sub-settings can be applied: • No exclusion • Static exclusion • Dynamic exclusion These settings are then to be refined further with: • Exclude zone • Smoothing level • Low element behaviour See FIGURE 6-42 on next page. Part No.: 4417.762_Rev07 SmartRadar FlexLine Service Manual 6 - 153 Commissioning ow element usage (default) s and roduct le el elements roduct le el = 3 elements roduct le el lowest element lowest element empe rature element e clude one empe rature element e clude one low element beha iour smoothing le el smoothing le el pos AND AND pos AND pos AND pos all submerged elements empe rature element e clude one pos low element beha iour all submerged elements with low element beha iour temperature fail e cluded all submerged elements with moothing (o errules selected temperature calculation method) e cluded pos emperature element e clude one pos pos moothing le el use 3 pos pos Temperature element exclude zone Smoothing level default = 1 m default = 0 m FIGURE 6-42 Low element usage settings overview 6 - 154 SmartRadar FlexLine Service Manual ESF09-0007 Part No.: 4417.762_Rev07 Commissioning „ W&M Sealing1: This board can be electronically sealed via the software. A Notified Body can set his password via [W&M notified body seal password]. He can apply the seal by setting [W&M seal]. Here some data logging is filled in and the related password. This requires a W&M module for Engauge. If the primary value of the product temperature is completely valid, then a W&M indication will be set (e.g. visible in SmartView). Unsealing: give the [W&M unseal level 1] and [W&M unseal the level 2] commands successively. History can be made visible via [W&M seal history]. 6.11.4 Commissioning 6.11.4.1 Commissioning Parameters for 1 or 2 RTDs (3- and 4-wire) Temperature Calculations NOTE: Make sure the RTD/MPT jumper is set to RTD. ☛ The following entities must be set set by Engauge or SmartView for a correct functioning of the FII-RTD module in an instrument. The default values are available after initialization of the non-volatile memory. Name Explanation Value Range Default [Lowest element offset] The distance from tank zero till the first RTD floating point number: <-x.x .. +x.x> <80.0> [Second element offset] if applicable The distance from tank zero till the second RTD floating point number:  <-x.x .. +x.x> <0.0> [Number of elements] The number of RTDs used <1..2> <0> [Element type] The type (material) of the used RTDs [Measurement type] Selects RTDs, MPT, or MRT. 1. Weights & Measures Sealing. Part No.: 4417.762_Rev07 SmartRadar FlexLine Service Manual 6 - 155 Commissioning Name Explanation Value Range Default [RTD configuration] Selects how the RTDs are positioned. 6.11.4.2 Commissioning Parameters for MPT Temperature Calculations NOTE: Make sure the RTD/MPT jumper is set to MPT. ☛ The following entities must be set set by Engauge or SmartView for a correct functioning of the FII-RTD module in an instrument. The default values are available after initialization of the non-volatile memory. Name Explanation Value Range Default [Lowest element offset] The distance from tank zero till the bottom of the probe floating point number: <-x.x .. +x.x> <80.0> [Number of elements] The number of elements used <1..6> <0> [Element type] The type (material) of the used RTDs [Measurement type] Selects RTDs, MPT, or MRT. [MPT sensor length] The length of the MPT probe floating point number: <-x.x .. +x.x> <80.0> 6.11.4.3 Commissioning Parameters for MRT Temperature Calculations NOTE: Make sure the RTD/MPT jumper is set to MRT  (= MPT position). ☛ The following entities must be set set by Engauge or SmartView for a correct functioning of the FII-RTD module in an instrument. The default values are available after initialization of the non-volatile memory. 6 - 156 SmartRadar FlexLine Service Manual Part No.: 4417.762_Rev07 Commissioning Name Explanation Value Range Default [Lowest element offset] The distance from tank zero till the bottom of the probe floating point number: <-x.x .. +x.x> <80.0> [Number of elements] The number of elements used <1..6> <0> [Element type] The type (material) of the used RTDs [Measurement type] Selects RTDs, MPT, or MRT. 6.11.4.4 Commissioning Parameters for All Types of Probes 6.11.4.4.1 Engauge *Product temperature* Tab ☛ The following entities can be set set by Engauge or SmartView for a specific functioning of the FII-RTD module in an instrument. The default values are available after initialization of the non-volatile memory; so check each entity for its correctness. Name Explanation Value Range Default [Product immersion depth] The minimum required product level distance above an element before this element is taken into account in the average product temperature calculation floating point number: <-x.x .. +x.x> <0.5> [Hysteresis] This is a hysteresis mechanism distance around the switching points of the elements that are taken into account in the calculation. floating point number: <-x.x .. +x.x> <0.1> Part No.: 4417.762_Rev07 SmartRadar FlexLine Service Manual 6 - 157 Commissioning Name Explanation Value Range Default [High High alarm] [High Alarm] [Low Alarm] [Low Low alarm] 4 thresholds for activating a related alarm status in the Primary Value floating point numbers: <-x.x .. +x.x> <1.0E22> [Alarm test enable] Enables (if activated, see next listed entity) the simulation of one of the 4 alarms for a minute, by simulating the actual measured Primary Value is slightly below or above the alarm threshold. [Alarm test] Activates and selects at the same time the Alarm test (if enabled with the [Alarm test enable] listed before, and the 4 alarm thresholds are properly set). [Function identification] The current module’s function name. This function is visible on the SmartView display. 13 characters [Element offset] Each element can individually be given an offset. floating point numbers: <-x.x .. +x.x> <0.0> [Element weighing factor] Each element can individually be given a weighing factor, which is applicable if the calculation method is CUSTOM. floating point numbers: <-x.x .. +x.x> <1.0> [Gauge temperature scale] Determines whether the IPTS-68 or ITS-90 scale is used. [Low element usage] See FIGURE 6-42 [Low element behaviour] See FIGURE 6-42 [Temperature element exclude zone] See FIGURE 6-42 floating point number: <-x.x .. +x.x> <1.0> 6 - 158 SmartRadar FlexLine Service Manual Part No.: 4417.762_Rev07 Commissioning Name Explanation Value Range Default [Smoothing level] See FIGURE 6-42 floating point numbers: <-x.x .. +x.x> <0.0> [MPT element position mode] [Only for MPT] Determines whether the element positions are automatically calculated (based on sensor length) or manually entered. [RTD element positions] [Only for MPT] If MPT element position mode is MANUALLY then here the positions can be filled in. floating point numbers: <-x.x .. +x.x> <0.0> [Averaging constant filter] Enables or disables a averaging constant filter. [Averaging constant] Value of how much of the old calculated value is used with respect to the new calculated value <0.0 .. 1.0> <0.9> [Temperature range check] Enables or disables the fact that an element which is outside a temperature range will lead to temperature fail. (See also FIGURE 6-41.) [Element skipping] Enables or disables the fact that elements can be skipped if an element is outside a temperature range. [Maximum skipped elements] The number of elements that can be skipped <1,2> <1> [Median filter] Enables or disables a median filter of 5 levels deep (spike filtering). [Temperature calculation method] The way the average temperature is calculated (see also features above) Part No.: 4417.762_Rev07 SmartRadar FlexLine Service Manual 6 - 159 Commissioning Name Explanation Value Range Default [MRT length table] [Only for MRT] Specifies whether a fixed range of MRT resistors is used (= ) or user configured lenghts (= ). Fixed lengths are: 0.65, 1.25, 1.95, 2.85, 4.15, 5.65 1 character The lengths of the MRTs including anchor eye floating point numbers: <-x.x .. +x.x> [MRT element length used if MRT length table is 'T'] [Only for MRT] <0.0> 6.11.4.4.2 Engauge * Vapour temperature * Tab NOTE: Some settings for vapour temperature calculations are shared via the product temperature settings. ☛ The following entities can be set by Engauge or SmartView for a specific functioning of the FII-RTD module in an instrument. The default values are available after initialization of the non volatile memory; so check each entity for its correctness. Name Explanation Value Range Default [Gas immersion depth] The minimum required distance below an element before it is taken into account in the average vapour temperature calculation floating point number: <-x.x .. +x.x> <0.5> [High High alarm] [High Alarm] [Low Alarm] [Low Low alarm] 4 Thresholds for activating a related alarm status in the Primary Value floating point numbers: <-x.x .. +x.x> <+1.0E22> [Alarm test enable] Enables (if activated, see next listed entity) the simulation of one of the 4 alarms for a minute, by simulating the actual measured Primary Value is below or above the alarm threshold. 6 - 160 SmartRadar FlexLine Service Manual Part No.: 4417.762_Rev07 Commissioning Name Explanation Value Range Default [Alarm test] Activates and selects at the same time the Alarm test (if enabled with the [Alarm test enable] listed before, and the 4 alarm thresholds are properly set). [No Alarm] [High High alarm] [High Alarm] [Low Alarm] [Low Low alarm] [Function identification] The name of the current function of this module. This name is visible on the SmartView. 13 characters 6.11.4.4.3 Engauge * Ambient temperature * Tab NOTE: Some settings for ambient temperature calculations are shared via the product temperature settings. ☛ The following entities can be set by Engauge or SmartView for a specific functioning of the FII-RTD module in an instrument. The default values are available after initialization of the non volatile memory; so check each entity for its correctness. Name Explanation Value Range Default [High High alarm] [High Alarm] [Low Alarm] [Low Low alarm] 4 Thresholds for activating a related alarm status in the Primary Value floating point numbers: <-x.x .. +x.x> <+1.0E22> [Alarm test enable] Enables (if activated, see next listed entity) the simulation of one of the 4 alarms for a minute, by simulating the actual measured Primary Value is below or above the alarm threshold. [Alarm test] Activates and selects at the same time the Alarm test (if enabled with the [Alarm test enable] listed before, and the 4 alarm thresholds are properly set). [No Alarm] [High High alarm] [High Alarm] [Low Alarm] [Low Low alarm] [Function identification] The name of the current function of this module. This name is visible on the SmartView. 13 characters Part No.: 4417.762_Rev07 SmartRadar FlexLine Service Manual 6 - 161 Commissioning 6.11.5 Commissioning Check ☛ After having checked/set all before listed entities, make sure „ the [Board Commissioned], the [Product temperature Commissioned], the [Vapour temperature Commissioned], and the [Ambient Temperature Commissioned] entities are ; „ the [Board Health], the [Product temperature Health], the [Vapour temperature Health], and the [Ambient Temperature Health] entities are . For viewing the software version, the Engauge Generic tab can be viewed; also a Reset board command can be issued here. NOTE: In the SmartView situation, the Commissioning flag must be ‘G’ and the Health flag must be ‘Y’. 6 - 162 SmartRadar FlexLine Service Manual Part No.: 4417.762_Rev07 Honeywell Enraf Delftechpark 39 2628 XJ Delft The Netherlands Tel: +31 (0)15-2701 100 www.honeywell.com/ps 4417762 - Revision  6HSWHPEHU © 20 Honeywell International Inc.

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