Honeywell 50016517 Modular Spread Spectrum Transmitter User Manual 34 XY 25 21 7 23 07

Honeywell International Inc. Modular Spread Spectrum Transmitter 34 XY 25 21 7 23 07

users manual

OneWireless XYR 6000 Transmitters Quick Start Guide 34-XY-25-21 R100 7/23/07 Release 100
ii OneWireless XYR 6000 Transmitters Quick Start Guide R100 7/23/07 Notices and Trademarks Copyright 2007 by Honeywell International Inc. Release 100 July 23, 2007 While this information is presented in good faith and believed to be accurate, Honeywell disclaims the implied warranties of merchantability and fitness for a particular purpose and makes no express warranties except as may be stated in its written agreement with and for its customers. In no event is Honeywell liable to anyone for any indirect, special or consequential damages. The information and specifications in this document are subject to change without notice. Honeywell, PlantScape, Experion PKS, and TotalPlant are registered trademarks of Honeywell International Inc. Other brand or product names are trademarks of their respective owners. Honeywell International Process Solutions 2500 West Union Hills Phoenix, AZ 85027 1-800 343-0228
R100 OneWireless XYR 6000 Transmitters Quick Start Guide iii 7/23/07 About This Document This document describes mounting, installation and wiring of the XYR 6000 Wireless Transmitters and antennae. Configuration, authentication and operation are covered in other documents. Honeywell does not recommend using devices for critical control where there is a single point of failure or where single points of failure result in unsafe conditions. The initial release of OneWireless (R100) is targeted at open loop control, supervisory control, and controls that do not have environmental or safety consequences. As with any process control solution, the end-user must weigh the risks and benefits to determine if the products used are the right match for the application based on security, safety, and performance. Additionally, it is up to the end-user to ensure that the control strategy sheds to a safe operating condition if any crucial segment of the control solution fails. Release Information Document Name Document ID Release Number Publication Date XYR 6000 Transmitters Quick Start Guide 34-XY-25-21 100 7/23/07 References The following list identifies all documents that may be sources of reference for material discussed in this publication. Document Title Getting Started with Honeywell OneWireless Solutions OneWireless Wireless Builder User’s Guide OneWireless Builder Parameter Reference OneWireless XYR 6000 Pressure Transmitter User's Manual OneWireless XYR 6000 Temperature Transmitter User's Manual OneWireless XYR 6000 SmartCET Corrosion Transmitter User's Manual OneWireless XYR 6000 HLAI Transmitter User's Manual Support and contact info United States and Canada Contact: Honeywell Solution Support Center Phone: 1-800 822-7673. In Arizona: 602- 313-5558 Calls are answered by dispatcher between 6:00 am and 4:00 pm Mountain Standard Time. Emergency calls outside normal working hours are received by an answering service and returned within one hour. Facsimile: (602) 313-3293 Mail: Honeywell TAC, MS P13 2500 West Union Hills Drive Phoenix, AZ, 85027
iv OneWireless XYR 6000 Transmitters Quick Start Guide R100 7/23/07 Europe Contact: Honeywell TAC-EMEA Phone: +32-2-728-2732 Facsimile: +32-2-728-2696 Mail: TAC-BE02 Hermes Plaza Hermeslaan, 1H B-1831 Diegem, Belgium Pacific Contact: Honeywell Global TAC – Pacific Phone: 1300-300-4822 (toll free within Australia) +61-8-9362-9559 (outside Australia) Facsimile: +61-8-9362-9564 Mail: Honeywell Limited Australia 5 Kitchener Way Burswood 6100, Western Australia Email: GTAC@honeywell.com India Contact: Honeywell Global TAC – India Phone: +91-20- 6603-9400 Facsimile: +91-20- 6603-9800 Mail: Honeywell Automation India Ltd. 56 and 57, Hadapsar Industrial Estate Hadapsar, Pune –411 013, India Email: Global-TAC-India@honeywell.com Korea Contact: Honeywell Global TAC – Korea Phone: +82-2-799-6317 +82-11-9227-6324 Facsimile: +82-2-792-9015 Mail: Honeywell Co., Ltd 17F, Kikje Center B/D, 191, Hangangro-2Ga Yongsan-gu, Seoul, 140-702, Korea Email: Global-TAC-Korea@honeywell.com People’s Republic of China Contact: Honeywell Global TAC – China Phone: +86- 21-5257-4568 Mail: Honeywell (China) Co., Ltd 33/F, Tower A, City Center, 100 Zunyi Rd. Shanghai 200051, People’s Republic of China Email: Global-TAC-China@honeywell.com
R100 OneWireless XYR 6000 Transmitters Quick Start Guide v 7/23/07 Singapore Contact: Honeywell Global TAC – South East Asia Phone: +65-6580-3500 Facsimile: +65-6580-3501 +65-6445-3033 Mail: Honeywell Private Limited Honeywell Building 17, Changi Business Park Central 1 Singapore 486073 Email: GTAC-SEA@honeywell.com Taiwan Contact: Honeywell Global TAC – Taiwan Phone: +886- 7- 536-2567 Facsimile: +886-7-536-2039 Mail: Honeywell Taiwan Ltd. 17F-1, No. 260, Jhongshan 2nd Road. Cianjhen District Kaohsiung, Taiwan, ROC Email: Global-TAC-Taiwan@honeywell.com Japan Contact: Honeywell Global TAC – Japan Phone: +81-3-6730-7160 Facsimile: +81-3-6730-7228 Mail: Honeywell Japan Inc. New Pier Takeshiba, South Tower Building, 20th Floor, 1-16-1 Kaigan, Minato-ku, Tokyo 105-0022, Japan Email: Global-TAC-JapanJA25@honeywell.com World Wide Web Honeywell Solution Support Online: http://www.honeywell.com/ps Elsewhere Call your nearest Honeywell office. Training Classes Honeywell Automation College: http://www.automationcollege.com
vi OneWireless XYR 6000 Transmitters Quick Start Guide R100 7/23/07 Symbol Definitions The following table lists those symbols used in this document to denote certain conditions. Symbol Definition ATTENTION: Identifies information that requires special consideration. TIP: Identifies advice or hints for the user, often in terms of performing a task. CAUTION Indicates a situation which, if not avoided, may result in equipment or work (data) on the system being damaged or lost, or may result in the inability to properly operate the process. CAUTION: Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury. It may also be used to alert against unsafe practices. CAUTION symbol on the equipment refers the user to the product manual for additional information. The symbol appears next to required information in the manual. WARNING: Indicates a potentially hazardous situation, which, if not avoided, could result in serious injury or death. WARNING symbol on the equipment refers the user to the product manual for additional information. The symbol appears next to required information in the manual. WARNING, Risk of electrical shock: Potential shock hazard where HAZARDOUS LIVE voltages greater than 30 Vrms, 42.4 Vpeak, or 60 VDC may be accessible. ESD HAZARD: Danger of an electro-static discharge to which equipment may be sensitive. Observe precautions for handling electrostatic sensitive devices. Protective Earth (PE) terminal: Provided for connection of the protective earth (green or green/yellow) supply system conductor. Functional earth terminal: Used for non-safety purposes such as noise immunity improvement. NOTE: This connection shall be bonded to Protective Earth at the source of supply in accordance with national local electrical code requirements. Earth Ground: Functional earth connection. NOTE: This connection shall be bonded to Protective Earth at the source of supply in accordance with national and local electrical code requirements. Chassis Ground: Identifies a connection to the chassis or frame of the equipment shall be bonded to Protective Earth at the source of supply in accordance with national and local electrical code requirements.
R100 OneWireless XYR 6000 Transmitters Quick Start Guide vii 7/23/07 Contents Support and contact info........................................................................................................................iii 1. INTRODUCTION....................................................................................................1 1.1 Site preparation.............................................................................................................................1 1.2 Certifications and approvals........................................................................................................1 Hazardous location certifications ............................................................................................................................1 Radio certifications .................................................................................................................................................1 Approval ratings .....................................................................................................................................................2 2. TRANSMITTER MOUNTING .................................................................................3 2.1 Weight ............................................................................................................................................3 2.2 Dimensions....................................................................................................................................3 2.3 Transmitter location......................................................................................................................4 Pressure models.....................................................................................................................................................4 2.4 Bracket mounting..........................................................................................................................4 Attach bracket to pipe.............................................................................................................................................4 Attach transmitter to bracket...................................................................................................................................5 2.5 Rotate transmitter housing ..........................................................................................................6 2.6 Rotate display................................................................................................................................6 Tools required ........................................................................................................................................................6 Procedure...............................................................................................................................................................6 3. PROCESS INSERTION .........................................................................................9 3.1 Pressure models ...........................................................................................................................9 Piping .....................................................................................................................................................................9 Process connections ............................................................................................................................................11 General piping guidelines .....................................................................................................................................11 3.2 Temperature models...................................................................................................................12 Insert probe into process ......................................................................................................................................12 Integral probe wiring .............................................................................................................................................12 Remote probe wiring ............................................................................................................................................12 3.3 HLAI models ................................................................................................................................13 Connect wiring......................................................................................................................................................13 3.4 Corrosion models........................................................................................................................14 Probe mounting locations .....................................................................................................................................14 Probe installation..................................................................................................................................................17 Connect wiring......................................................................................................................................................18 4. ANTENNA ADJUSTMENT AND MOUNTING .....................................................19 4.1 Requirements ..............................................................................................................................19 Radio installation requirements ............................................................................................................................19 4.2 Integral antenna...........................................................................................................................19 Elbow....................................................................................................................................................................20
Contents Symbol Definitions viii OneWireless XYR 6000 Transmitters Quick Start Guide R100 7/23/07 Straight................................................................................................................................................................. 20 4.3 Remote antenna ..........................................................................................................................21 Outdoor installation warnings............................................................................................................................... 21 Directional mounting procedure ........................................................................................................................... 23 Omnidirectional mounting procedure ................................................................................................................... 24 Connect antenna to transmitter............................................................................................................................ 24 5. START UP ........................................................................................................... 25 5.1 Connect batteries........................................................................................................................25 Display sequence................................................................................................................................................. 26 Authentication ...................................................................................................................................................... 26 6. CSA CERTIFIED DIVISION 2 / ZONE 2 INSTALLATION DRAWINGS .............. 27
Contents Tables R100 OneWireless XYR 6000 Transmitters Quick Start Guide ix 7/23/07 Tables Table 2-1 Display adjustment ........................................................................................................................7
Contents Figures x OneWireless XYR 6000 Transmitters Quick Start Guide R100 7/23/07 Figures Figure 1 Common bracket orientations .........................................................................................................4 Figure 2 Rotating transmitter housing ...........................................................................................................6 Figure 3 Display rotation................................................................................................................................7 Figure 4 Typical 3-valve manifold and blow-down piping arrangment ..........................................................9 Figure 5 Typical Arrangement for ½” NPT Process Connection Piping ......................................................10 Figure 6 Temperature probes......................................................................................................................12 Figure 7 HLAI connection ............................................................................................................................13 Figure 8 Voltage input wiring .......................................................................................................................13 Figure 9 Current input wiring .......................................................................................................................13 Figure 10 Corrosion transmitter with remote probe.....................................................................................18 Figure 11 Elbow antenna adjustment ..........................................................................................................20 Figure 12 Integral straight antenna..............................................................................................................20 Figure 13 Directional antenna mounting......................................................................................................23 Figure 14 Omnidirection antenna mounting ................................................................................................24 Figure 15 Battery assembly.........................................................................................................................26
R100 OneWireless XYR 6000 Transmitters Quick Start Guide 1 7/23/07 1. Introduction 1.1 Site preparation Wireless devices require proper site preparation to ensure optimum performance and safety compliance. Do not proceed until you have done the proper planning described in the Wireless Planning Guide. 1.2 Certifications and approvals Hazardous location certifications Agency Approval Type Location or Classification Model Code Nonincendive Nonincendive, CL I, Div 2, Groups A,B,C & D, cCSAus Non-Sparking CL II & III, Div 2, Groups F & G, T4 Ta = 85°C Class I, Ex/AEx nC IIC; T4, Ta ≤ 85°C, Zone 2; IP 66 2N ATEX Non-Sparking Ex II 3 GD; Ex nA IIC; T4, Ta ≤ 85°C, Zone 2; IP 66 3N WARNING Division 2 / Zone 2 apparatus may only be connected to a non-hazardous process. Radio certifications Agency Certification Description Federal Communications Commission (FCC) FCC ID: S5750016517 The XYR 6000 Wireless Transmitters comply with part 15 of the FCC rules. Operation is subject to the following two conditions. (1) this device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation. Industry Canada (IC) IC: 573I-50016517 The installer of this radio equipment must ensure that the antenna is located or pointed such that it does not emit RF fields in excess of Health Canada limits for the general population; consult Safety Code 6, obtainable from Health Canada’s web site www.hc-sc.gc.ca/rpb.
1. Introduction 1.2. Certifications and approvals 2 OneWireless XYR 6000 Transmitters Quick Start Guide R100 7/23/07 Approval ratings Temperature transmitter Approval / Item Ratings / Description Pressure TransmitterIntegral Probe Remote Inputs High Level Analog Input HLAI Corrosion Transmitter w/Remote Probe Nonincendive* Nonincendive, CL I, Div 2, Groups A,B,C & D,CL II & III, Div 2, Groups F & G, T4 Ta = 85°C;Non-Sparking CL I, Ex/AEx nA IIC T4; Ta = 85°C, Zone 2 X X X X X Ex II 3 GD, EEx nA IIC T4; Ta = 85°C, Zone 2 X X X X X Process Connections WARNING – Division 2 / Zone 2 apparatus may only be connected to a non-hazardous process. X n/a n/a n/a X Max Process Temperature +125°C +85°C Sensor Rating n/a n/a Ambient Temperature Limits Cold: –40°C –40°C –40°C –40°C –30°C Temperature Limits Ambient Temperature Limits Hot: +85°C +85°C +85°C +85°C +85°C 4X / IP 66/67 X n/a X X X Enclosure Type* 4 / IP 66 n/a X n/a n/a n/a CRN Canadian Registration Number X X n/a n/a X Entry Plugs 1/2 NPT or M20 as required, quantity required 2 2 1 1 1 Conduit (Explosionproof Not Required) n/a X X X n/a Field Wiring (Supplied by others) Cable Gland* n/a X X X X* *Class II and III installations and for Type 4X/IP66 applications require that all cable and unused entires be sealed with an NRTL listed cable gland or seal fitting. Cable glands and seal fittings are not supplied by Honeywell.
R100 OneWireless XYR 6000 Transmitters Quick Start Guide 3 7/23/07 2. Transmitter Mounting 2.1 Weight Transmitter model Weight STDW9xx STGW9x4 11 lbs (5 kg) STGW9xL STAW94L 7 lbs (3.2 kg) STIW400 STTW400 CETW6000M 6 lbs (2.7 kg) 2.2 Dimensions
2. Transmitter Mounting 2.3. Transmitter location 4 OneWireless XYR 6000 Transmitters Quick Start Guide R100 7/23/07 2.3 Transmitter location Pressure models Process Suggested location Explanation Gases Above the gas line The condensate drains away from the transmitter. Liquids • Below but close to the elevation of the process connection. • Level with or above the process connection. • This minimizes the static head effect of the condensate. • This requires a siphon to protect the transmitter from process steam. The siphon retains water as a “fill fluid.” 2.4 Bracket mounting Attach bracket to pipe Figure 1 shows some commonly used bracket and pipe orientations. Not all possibilities are shown; you can use any bracket (flat or angle) and orientation (parallel or transverse) to get the desired transmitter positioning. Position bracket on 2-inch (50.8 mm) pipe and install “U” bolt around pipe and through holes in bracket. Secure with nuts and lockwashers provided. BEFCDA Figure 1 Common bracket orientations
2. Transmitter Mounting 2.4. Bracket mounting R100 OneWireless XYR 6000 Transmitters Quick Start Guide 5 7/23/07 Attach transmitter to bracket Align appropriate mounting holes in transmitter with holes in bracket and secure the transmitter to the bracket with bolts and washers provided. If the meter body is hexagonal, you must use the additional bracket supplied. If meter body is round, discard the bracket. Transmitter type Attachment to bracket Example DP type with double-ended process heads and/or remote seals Alternate mounting holes in end of heads. Dual head GP Mounting holes in end of process head ABC In-line GP and AP (LGP model) Smaller “U” bolt. Temperature Smaller “U” bolt. High Level AI Smaller “U” bolt. Corrosion Smaller “U” bolt. ABCD
2. Transmitter Mounting 2.5. Rotate transmitter housing 6 OneWireless XYR 6000 Transmitters Quick Start Guide R100 7/23/07 2.5 Rotate transmitter housing You can rotate the transmitter for better viewing, access, or antenna position. Loosen set screw (see A in Figure 2) on outside neck of transmitter one full turn. Rotate transmitter housing up to 180 degrees in either direction to desired position. CAUTION Do not rotate the housing past 180 degrees in any direction or you could damage the internal wiring. Tighten set screw. CAUTION: Do not rotate more than 1800A Figure 2 Rotating transmitter housing 2.6 Rotate display If the transmitter’s mounting is such that the display is not horizontal, you can rotate the display 90 degrees for horizontal viewing. Tools required • #1 Phillips Screwdriver or 1/8” Slotted Screwdriver • Torque Screwdriver • 1.5 mm hex key Procedure WARNING Risk of death or serious injury by explosion. Do not open transmitter enclosure when an explosive gas atmosphere is present.
2. Transmitter Mounting 2.6. Rotate display R100 OneWireless XYR 6000 Transmitters Quick Start Guide 7 7/23/07 CAUTION Take precautions against electrostatic discharge to prevent damaging the display/sensor module. Table 2-1 Display adjustment Step Action 1 Honeywell recommends that the transmitter be removed from service and moved to a clean area before servicing. 2 Loosen the M3 locking set screw on the display end-cap. See item 1 in Figure 3. Unscrew and remove the end cap. 3 Loosen the two captive screws on the display/sensor module. See items 2 in Figure 3. 4 Rotate the display 90 degrees in either direction so the screws line up with the threaded holes. Do not rotate more than 90 degrees or you could damage the wires behind the display. 5 Re-attach the two captive screws. 122 Figure 3 Display rotation
2. Transmitter Mounting 2.6. Rotate display 8 OneWireless XYR 6000 Transmitters Quick Start Guide R100 7/23/07
R100 OneWireless XYR 6000 Transmitters Quick Start Guide 9 7/23/07 3. Process insertion 3.1 Pressure models Piping The actual piping arrangement will vary depending upon the process measurement requirements and the transmitter model. Except for flanged and remote diaphragm seal connections, process connections are made to ¼ inch or ½ inch NPT female connections in the process head of the transmitter’s meter body. For example, a differential pressure transmitter comes with double ended process heads with ¼ inch NPT connections but they can be modified to accept ½ inch NPT through optional flange adapters. Some gauge pressure transmitters may have a ½ inch NPT connection which mounts directly to a process pipe. The most common type of pipe used is ½ inch schedule 80 steel pipe. Many piping arrangements use a three-valve manifold to connect the process piping to the transmitter. A manifold makes it easy to install and remove or rezero a transmitter without interrupting the process. It also accommodates the installation of blow-down valves to clear debris from pressure lines to the transmitter. Figure 4 shows a diagram of a typical piping arrangement using a 3-valve manifold and blow-down lines for a differential pressure transmitter being used to measure flow. Blow-Down Valve3-Valve ManifoldTo Upstream TapTo Downstream TapTo Low Pressure Side of TransmitterTo High Pressure Side of TransmitterBlow-Down ValveBlow-Down PipingTo WasteTo WasteBlow-Down Piping21010 Figure 4 Typical 3-valve manifold and blow-down piping arrangment Another piping arrangement uses a block-off valve and a tee connector in the process piping to the transmitter as shown in Figure 5.
3. Process insertion 3.1. Pressure models 10 OneWireless XYR 6000 Transmitters Quick Start Guide R100 7/23/07 Block-off Valve 1/2" NPTConnectionTank Wall Figure 5 Typical Arrangement for ½” NPT Process Connection Piping ATTENTION For liquid or steam, the piping should slope a minimum of 25.4 mm (1 inch) per 305 mm (1 foot). Slope the piping down towards the transmitter if the transmitter is below the process connection so the bubbles may rise back into the piping through the liquid. If the transmitter is located above the process connection, the piping should rise vertically above the transmitter; then slope down towards the flowline with a vent valve at the high point. For gas measurement, use a condensate leg and drain at the low point (freeze protection may be required here). CAUTION Property damage may result if operating temperature limits of transmitter are exceeded. Electronics housing must not exceed 85° C [185° F], meterbody temperature limit may be rated higher. Consult transmitter nameplate for meterbody temperature limits. To reduce the temperature of the process that comes into contact with the transmitter meter body, install impulse piping. As a general rule there is a 56 degree C drop (100 degrees F) in the temperature of the process for every foot (305 mm) of ½ inch uninsulated piping.
3. Process insertion 3.1. Pressure models R100 OneWireless XYR 6000 Transmitters Quick Start Guide 11 7/23/07 Process connections Transmitter Type Process Connection Differential Pressure Process heads with ¼ inch NPT female connection Flange adapters and manifolds with ½ inch female connection are optional Gauge Pressure Process head with ½ inch NPT female connection In-line ½ inch NPT female connection In-line ½ inch NPT male 9/16 Aminco DIN19213n Process heads with ¼ inch NPT female connection Flange adapters and manifolds with ½ inch female connections are optional Absolute Pressure Process head with ½ inch NPT female connection In-line ½-inch NPT male 9/16 Aminco DIN19213n General piping guidelines When measuring fluids containing suspended solids, install permanent valves at regular intervals to blow-down piping. Blow-down all lines on new installations with compressed air or steam and flush them with process fluids (where possible) before connecting these lines to the transmitter’s meter body. Be sure all the valves in the blow-down lines are closed tight after the initial blow-down procedure and each maintenance procedure after that.
3. Process insertion 3.2. Temperature models 12 OneWireless XYR 6000 Transmitters Quick Start Guide R100 7/23/07 3.2 Temperature models Insert probe into process ATTENTION It is your responsibility to supply a suitable sealing method or gasket and mounting hardware for the probe’s service conditions. Inte g ra lRi g i d Inte g ra lSp r i n gloadedRe m o t eRi g i dRe m o t eSp r i n gloaded Figure 6 Temperature probes Integral probe wiring The integral probe is pre-wired to the transmitter at the factory. Remote probe wiring Step Action 1 See Figure 6. Open the transmitter’s rear end cap (opposite end from display). 2 Open the cable gland (on right side below antenna). 3 Feed wiring (6 to 8 mm allowed diameter) through the cable gland and connect to terminal block. See page 27 for terminal connections. 4 Plug battery connector into batteries. 5 Close rear end cap and cable gland.
3. Process insertion 3.3. HLAI models R100 OneWireless XYR 6000 Transmitters Quick Start Guide 13 7/23/07 3.3 HLAI models Connect wiring Step Action 1 See Figure 7. HLAI transmitter is shown at left. Open the rear end cap (opposite end from display). 2 Open the cable gland (on right side below antenna). 3 Feed wiring (allowed diameter 6 to 8 mm) from other transmitter through the cable gland and connect to terminal block using either voltage or current but not both. See Figure 8 or Figure 9. For hazardous locations see page 27. 4 Plug battery connector into batteries. 5 Close rear end cap and cable gland. Figure 7 HLAI connection 123546+-0-5V1-5V+-123546+-0-5V1-5V+- Figure 8 Voltage input wiring 123546+-0-20 mA4-20mA+-123546+-0-20 mA4-20mA123546+-0-20 mA4-20mA+- Figure 9 Current input wiring
3. Process insertion 3.4. Corrosion models 14 OneWireless XYR 6000 Transmitters Quick Start Guide R100 7/23/07 3.4 Corrosion models Probe mounting locations The corrosion probe must be installed in a location that is most susceptible to corrosion. In most cases, corrosion tends to occur where water is trapped or stagnant. However, it can also accelerate at the bend of the pipe or where corrosion has occurred previously, but is accelerated by high flow or turbulence. Location Picture Incorrect probe location The probe should not be mounted in a pipe drop since the corrosive liquid may not be in full contact with the electrodes. Correct probe location The probe should be mounted in the riser of a pipe near an elbow where the velocity is the highest. In general, probe should be mounted in pipes or tanks at locations of highest liquid velocity and constant immersion. Correct Pipeline Position Probe can be located at any point on the pipeline but should always be immersed in the corrosive material.
3. Process insertion 3.4. Corrosion models R100 OneWireless XYR 6000 Transmitters Quick Start Guide 15 7/23/07 Location Picture Located in Tee Probe can be located at any point on the pipeline but should always be immersed in the corrosive material. Located in Bypass Loop Probe should be located downstream of a control valve for best performance and can also be located in the deadleg portion of a by-pass. Note that the probe located in the by-pass leg should be mounted before the valve for best performance. This guarantees the electrodes will always be immersed in the corrosive material. Mounted with Different Electrodes Installing with different electrode materials on the suction side of the pump will ensure monitoring of the pump impeller and the pipe. Installed in a Condensate Flash Tank A condensate flash tank is also a good application.
3. Process insertion 3.4. Corrosion models 16 OneWireless XYR 6000 Transmitters Quick Start Guide R100 7/23/07 Location Picture Mounted in Y-Strainer The probe is shown in the blow down of a Y-strainer. Mounted in Basket Strainer The probe is shown in the discharge side of the basket strainer. The electrodes should be selected to reflect the same metal properties as the piping or other components that might be susceptible to corrosion. For example, in applications where the pipe is made of stainless steel and the water pump’s impeller is made of carbon steel, the impeller will corrode faster than the pipe. In this case it is advisable to select the electrodes to be the same material as the pump’s impeller.
3. Process insertion 3.4. Corrosion models R100 OneWireless XYR 6000 Transmitters Quick Start Guide 17 7/23/07 Probe installation WARNING If the pipe or vessel into which the probe is to be inserted is under pressure and/or contains any hazardous substance, such as steam, caustic solutions, acids, toxins or other substances specified by OSHA as physical or health hazards, the pipe or vessel must first be depressurized and any hazardous substance purged there from, and appropriate lockout/tagout procedures observed in accordance with Section 1910.147 of the OSHA Regulations, before the probe can be installed. Failure to follow these procedures may result in serious injury or death. Step Action 1 11/8”Hex FlatPipe11/16”Hex Flat11/8”Hex FlatPipe11/16”Hex Flat Some probes are supplied with an adjustable, compression NPT fitting (e.g. Swagelok). With this fitting, follow this tightening sequence to ensure a tight seal. a) The Swagelok fitting should be held onto place with a plastic zip-tie around the probe body. The zip-tie should be removed. b) Determine the depth that the probe should extend into the pipe. c) Tighten the larger upper nut until the tubing will not rotate freely by hand. d) Make a mark on the nut. This mark will serve as a reference as the 6 o’clock position. e) While holding fitting body steady, tighten the large upper nut 1 + 1⁄4 turns to the 9 o’clock position. f) This tightening sequence will crimp the internal ring onto the probe body and should lock the fitting in place now. g) Tighten the lower nut onto the pipe nipple or access point. For fixed type probes (without the adjustable compression fitting) only the 1 1/16 hex nut needs to be tightened and the safety bracket is not required. 2 Ensure the flow rate of the process fluid does not exceed 20 feet per second (fps). Stronger flow might damage probes with three finger electrodes and interfere with the reading. If the flow rate exceeds the recommendation, a different probe style may be required.
3. Process insertion 3.4. Corrosion models 18 OneWireless XYR 6000 Transmitters Quick Start Guide R100 7/23/07 Connect wiring Step Action 1 See Figure 10. Open the transmitter’s rear end cap (opposite end from display). 2 Open the cable gland (on right side below antenna). 3 Feed probe wiring through the cable gland and connect to terminal block. See Figure 10. See page 27 for terminal connections. 4 Plug battery connector into batteries. 5 Close rear end cap and cable gland. Figure 10 Corrosion transmitter with remote probe
R100 OneWireless XYR 6000 Transmitters Quick Start Guide 19 7/23/07 4. Antenna adjustment and mounting 4.1 Requirements Radio installation requirements ATTENTION Professional Installation is required to insure conformity with Federal Communications Commission (FCC) in the USA, Industry Canada (IC) in Canada and the Radio and Telecommunications Terminal Equipment Directive, 1999/5/EC (R&TTE), in the European Union (EU). Professional installation is required for the selection and installation of approved antennas and setup of the maximum allowable radiated power from the XYR 6000 Wireless Transmitter as configured for the particular installation site. The antennae used for this transmitter must be installed to provide a separation distance of at least 20 cm (8 inches) from all persons and must not be co-located or operating in conjunction with any other antenna or transmitter. For remote antenna, see antenna installation requirements to satisfy FCC RF exposure requirements. ATTENTION Federal Communications Commission (FCC): The XYR 6000 Wireless Transmitters comply with part 15 of the FCC rules. Operation is subject to the following two conditions: (1) this device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation. Industry Canada (IC): The installer of this radio equipment must ensure that the antenna is located or pointed such that it does not emit RF fields in excess of Health Canada limits for the general population; consult Safety Code 6, obtainable from Health Canada’s web site www.hc-sc.gc.ca/rpb. 4.2 Integral antenna WARNING POTENTIAL ELECTROSTATIC CHARGING HAZARD The integrally mounted antenna shroud is made of Teflon® and has a surface resistance greater than 1Gohm per square. When the XYR 6000 transmitter is installed in potentially hazardous locations care should be taken not to electrostatically charge the surface of the antenna shroud by rubbing the surface with a cloth, or cleaning the surface with a solvent. If electrostatically charged, discharge of the antenna shroud to a person or a tool could possibly ignite a surrounding hazardous atmosphere.
4. Antenna adjustment and mounting 4.2. Integral antenna 20 OneWireless XYR 6000 Transmitters Quick Start Guide R100 7/23/07 Elbow Figure 11 Elbow antenna adjustment If your model has the integral elbow anntena you can adjust it to improve operation. Typically, pointed straight up gives best performance but your installation may vary. Loosen the 1.5mm set screw located near the antenna base. Rotate antenna for best reception. Do not rotate antenna more than 180 degrees either direction or you could damage internal wiring. Tighten set screw. Straight Figure 12 Integral straight antenna
4. Antenna adjustment and mounting 4.3. Remote antenna R100 OneWireless XYR 6000 Transmitters Quick Start Guide 21 7/23/07 If your model has the integral straight anntena (Figure 12) you can adjust its position by rotating the transmitter housing. (See page 6.) Typically, pointed straight up gives best performance but your installation may vary. 4.3 Remote antenna Outdoor installation warnings WARNING LIVES MAY BE AT RISK! Carefully observe these instructions and any special instructions that are included with the equipment you are installing. WARNING Contacting power lines can be lethal. Look over the site before beginning any installation, and anticipate possible hazards, especially these: Make sure no power lines are anywhere where possible contact can be made. Antennas, masts, towers, guy wires or cables may lean or fall and contact these lines. People may be injured or killed if they are touching or holding any part of equipment when it contacts electric lines. Make sure there is NO possibility that equipment or personnel can come in contact directly or indirectly with power lines. Assume all overhead lines are power lines. The horizontal distance from a tower, mast or antenna to the nearest power line should be at least twice the total length of the mast/antenna combination. This will ensure that the mast will not contact power if it falls either during installation or later. WARNING To avoid falling, use safe procedures when working at heights above ground. Select equipment locations that will allow safe, simple equipment installation. Don’t work alone. A friend or co-worker can save your life if an accident happens. Use approved non-conducting ladders and other safety equipment. Make sure all equipment is in good repair. If a tower or mast begins falling, don’t attempt to catch it. Stand back and let it fall. If anything such as a wire or mast does come in contact with a power line, DON’T TOUCH IT OR ATTEMPT TO MOVE IT. Instead, save your life by calling the power company. Don’t attempt to erect antennas or towers on windy days.
4. Antenna adjustment and mounting 4.3. Remote antenna 22 OneWireless XYR 6000 Transmitters Quick Start Guide R100 7/23/07 WARNING MAKE SURE ALL TOWERS AND MASTS ARE SECURELY GROUNDED, AND ELECTRICAL CABLES CONNECTED TO ANTENNAS HAVE LIGHTNING ARRESTORS. This will help prevent fire damage or human injury in case of lightning, static build-up, or short circuit within equipment connected to the antenna. The base of the antenna mast or tower must be connected directly to the building protective ground or to one or more approved grounding rods, using 1 OAWG ground wire and corrosion-resistant connectors. Refer to the National Electrical Code for grounding details. Lightning arrestors for antenna feed coaxial cables are available from HyperLink Technologies, Inc. WARNING If a person comes in contact with electrical power, and cannot move: DON’T TOUCH THAT PERSON, OR YOU MAY BE ELECTROCUTED. Use a non-conductive dry board, stick or rope to push or drag them so they no longer are in contact with electrical power. Once they are no longer contacting electrical power, administer CPR if you are certified, and make sure that emergency medical aid has been requested.
4. Antenna adjustment and mounting 4.3. Remote antenna R100 OneWireless XYR 6000 Transmitters Quick Start Guide 23 7/23/07 Directional mounting procedure Step Action 1 Secure mast mounting bracket to mast as shown using 2 U-bolts and supplied hardware. 2 Attach antenna to mast mounting bracket as shown using supplied hardware. 3 Adjust antenna to desired tilt and lock into place using the antenna tilt adjustment nut. Figure 13 Directional antenna mounting
4. Antenna adjustment and mounting 4.3. Remote antenna 24 OneWireless XYR 6000 Transmitters Quick Start Guide R100 7/23/07 Omnidirectional mounting procedure Step Action 1 Secure mast mounting bracket to mast as shown using 2 U-bolts and supplied hardware. 2 Remove antenna mounting bolt and washer from antenna base. 3 Insert antenna into mounting bracket and secure with washer and antenna mounting bolt. Do not overtighten. 4 Any drain holes in the antenna base must be kept clear for proper operation. Figure 14 Omnidirection antenna mounting Connect antenna to transmitter Using coaxial cable, connect the antenna base to the transmitter’s remote antenna connector (located at top right as you face the transmitter display). A lightning arrestor may be required between the antenna and the transmitter, using two cables up to 10m long each. Without lightning arrester, total cable length must not exceed 10m (33 ft.). With lightning arrester total cable length must not exceed 20m (66 ft.). Antenna cable shield shall be bonded to earth ground. See page for cable types and connection information.
5. Start up 5.1. Connect batteries R100 OneWireless XYR 6000 Transmitters Quick Start Guide 25 7/23/07 5. Start up 5.1 Connect batteries WARNING Risk of death or serious injury from explosion or fire. Connection and disconnection of the batteries should be done only when the area is non-hazardous. ATTENTION Both batteries must be the same model from the same manufacturer. Mixing old and new batteries or different manufacturers is not permitted. Use only the following 3.6V lithium thionyl chloride (Li-SOCl2) batteries (non-rechargeable), size D. No other batteries are approved for use in XYR 6000 Wireless Transmitters. • Xeno Energy XL-205F • Eagle Picher PT-2300H • Tadiran TL-5930/s • Honeywell p/n 50026010-001 (Two 3.6V lithium thionyl chloride batteries) • Honeywell p/n 50026010-002 (Four 3.6V lithium thionyl chloride batteries) • Honeywell p/n 50026010-003 (Ten 3.6V lithium thionyl chloride batteries) Step Action 1 Loosen the M3 locking set screw on the battery end-cap (opposite end from display). See item 1 in Figure 15. Unscrew and remove the end cap. 2 Attach connector to batteries as shown. 3 Screw the end cap back on and tighten the M3 locking screw.
5. Start up 5.1. Connect batteries 26 OneWireless XYR 6000 Transmitters Quick Start Guide R100 7/23/07 12+-+-34 Figure 15 Battery assembly Display sequence After power up, the transmitter does a brief self-test of the LCD display. Then it proceeds to Power-On Message, which is the model name of the transmitter. The name is displayed for 2 seconds after which the transmitter displays the process variables and associated status. Authentication Before the transmitter can be configured it must be unlocked with a security key so it can join the network. Use the Authentication Device Pocket PC software to receive security keys from the Key Server manager, then aim the Pocket PC at the transmitter and transmit a key.
R100 OneWireless XYR 6000 Transmitters Quick Start Guide 27 7/23/07 6. CSA Certified DIVISION 2 / ZONE 2 Installation Drawings Use the following drawings and accompanying notes and text for hazardous locations. For non-hazardous locations you can use the same drawings without the accompanying notes and text.
6. CSA Certified DIVISION 2 / ZONE 2 Installation Drawings 28 OneWireless XYR 6000 Transmitters Quick Start Guide R100 7/23/07
6. CSA Certified DIVISION 2 / ZONE 2 Installation Drawings R100 OneWireless XYR 6000 Transmitters Quick Start Guide 29 7/23/07
6. CSA Certified DIVISION 2 / ZONE 2 Installation Drawings 30 OneWireless XYR 6000 Transmitters Quick Start Guide R100 7/23/07
6. CSA Certified DIVISION 2 / ZONE 2 Installation Drawings R100 OneWireless XYR 6000 Transmitters Quick Start Guide 31 7/23/07
6. CSA Certified DIVISION 2 / ZONE 2 Installation Drawings 32 OneWireless XYR 6000 Transmitters Quick Start Guide R100 7/23/07
6. CSA Certified DIVISION 2 / ZONE 2 Installation Drawings R100 OneWireless XYR 6000 Transmitters Quick Start Guide 33 7/23/07
6. CSA Certified DIVISION 2 / ZONE 2 Installation Drawings 34 OneWireless XYR 6000 Transmitters Quick Start Guide R100 7/23/07
Honeywell International Process Solutions 2500 West Union Hills Phoenix, AZ 85027

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