Honeywell Aquastat L6188A C Users Manual 68 0061 1 L4188A,B; L4189A,B; C; L6189A Aquastat® Controllers
L4189A 68-0061
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2015-01-23
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L4188A,B; L4189A,B; L6188A-C; L6189A-C Aquastat® Controllers PRODUCT DATA FEATURES • L4188 and L4189 provide spst switching for high and low limit control. • L6188 and L6189 provide spst switching for low limit and circulator control. • L4188, L6188 models are direct-mounted. • L4189, L6189 models are remote bulb. • Diaphragm-operated switch breaks on temperature rise (spst and normally closed spdt contacts). Remote Bulb with Screwdriver Slot • Compact controller case for application flexibility. • 3/16 in. diameter bulb for faster response. • All models available with or without setting knob. Models without knob are adjusted with screwdriver. • Choice of manual or auto reset. Auto reset models available with fixed or adjustable differential. • 1/4 in. male quick-connects standard; combination screw and 1/4 in. quick-connects available. • Field adjustable high or low limit stop available. • Bracket for surface mounting available on remote bulb models. Direct Mount with Setting Knob • Capillary on remote bulb models available in several lengths. • Immersion well with 1/2 in. NPT spud available as accessory. APPLICATION Aquastat® Controllers are bulb-type providing operating or limit control of water temperature in hot water heating systems and water heaters. Contents Application......................................................................... Features ............................................................................ Specifications .................................................................... Ordering Information ......................................................... Installation ......................................................................... Wiring ................................................................................ Operation........................................................................... Adjustments....................................................................... Checkout ........................................................................... 1 1 2 2 4 6 7 7 8 68-0061—1 L4188A,B; L4189A,B; L6188A-C; L6189A-C AQUASTAT® CONTROLLERS SPECIFICATIONS Electrical Ratings: 24 Vac Full Load 2.0 A Locked Rotor 120 Vac Terminals: 1/4 in. male quick-connects standards. Options (specify when ordering): Combination screw and 1/4 in. quick connects. Separate grounding terminal. 240 Vac 8.0 A 5.1 A 48.0 A 30.6 A Switching: Diaphragm-operated, snap-acting switch. L4188, L4189: Switch breaks on temperature rise to set point, remakes when temperature drops below set point and through differential. L6188, L6189: Switch breaks C-1 and makes C-2 on temperature rise to set point; switches back when temperature drops below set point and through differential. Temperature Setting Range: 80° to 200° F (27° to 93° C), 110° to 230° F (43° to 110° C), and 160° to 280° F (71° to 138° C) available. Specify when ordering. Temperature setting minus differential must be no more than 9° F (-13° C) below bottom of setting range. Setting Scale: Marked every 20° F (-7° C), with subdivisions every 10° F (-12° C), includes OFF setting. Limit Stop: Limits dial rotation beyond desired high or low limit temperature. Can be set at 5° F (2.5° C) intervals. Optional, available on models with knob only. Specify when ordering. IMPORTANT The specifications given in this publication do not include normal manufacturing tolerances. Therefore, this unit may not match the listed specifications exactly. Also, this product is tested and calibrated under closely controlled conditions, and some minor differences in performance can be expected if those conditions are changed. MODELS: See Table 1. Table 1. Aquastat® Controller Selection Guide Model L4188A Application High or low limit L4188B Switching Spst, breaks on temp. rise L4189A Mounting Direct Knob Screwdriver slot Remote bulb L4189B L6188A L6188B Setting 7°, 14° or 22° F (-14°, -10° or -6° C), fixeda Knob Screwdriver slot Low limit and circulator Spdt, breaks C-1, Direct makes C-2 on temp. rise. Knob Screwdriver slot L6188C L6189A 7°, 14° or 22° F (-14°, -10° or -6° C), fixeda, 7° - 18° F (-16° - -8° C), adjustablea Manual reset Remote bulb L6189B Knob Screwdriver slot L6189C a Differentiala 7°, 14° or 22° F (-14°, -10° or -6° C), fixeda, 7° - 18° F (-16° - -8° C), adjustablea Manual reset Specify when ordering. ORDERING INFORMATION When purchasing replacement and modernization products from your TRADELINE® wholesaler or distributor, refer to the TRADELINE® Catalog or price sheets for complete ordering number. If you have additional questions, need further information, or would like to comment on our products or services, please write or phone: 1. Your local Honeywell Automation and Control Products Sales Office (check white pages of your phone directory). 2. Honeywell Customer Care 1885 Douglas Drive North Minneapolis, Minnesota 55422-4386 In Canada—Honeywell Limited/Honeywell Limitée, 35 Dynamic Drive, Toronto, Ontario M1V 4Z9. International Sales and Service Offices in all principal cities of the world. Manufacturing in Australia, Canada, Finland, France, Germany, Japan, Mexico, Netherlands, Spain, Taiwan, United Kingdom, U.S.A. 68-0061—1 2 L4188A,B; L4189A,B; L6188A-C; L6189A-C AQUASTAT® CONTROLLERS Ambient Temperature Range: 32° to 158° F (0° to 70° C). Dimensions: See Fig. 1. Mounting: Must be mounted in an enclosure that meets local electrical codes. Direct: Unit mounts on immersion well at desired sensing location. Remote bulb: Sensing bulb is inserted into immersion well at desired sensing location. Controller case mounts behind remote panel with two self-tapping M4 or No. 8 sheetmetal screws (supplied). Optional mounting bracket allows mounting on front of panel. Specify bracket when ordering. Sensing Bulb: Liquid-filled copper (See Fig. 1). Underwriters Laboratories Inc. Component Recognized: File No. MP466, Guide No. MBPR. Canadian Standards Association Listed: File No. LR62051-1. KNOB MODEL 2-11/16 (68) 19/32 (15) 1-1/4 (32) 7/16 (11) 19/32 (15) 1-7/8 (48) 11/16 (17) 1/2 (13) 3/16 (5) 5/8 (16) 1 HOLE FOR UP TO NO. 10 SCREW 4 (101) 3/8 (9) 1-7/8 (48) SEE TABLE 1-7/8 (48) SCREWDRIVER SLOT MODEL 1-1/4 (32) 1/2 (13) SEE TABLE 4 (101) 5/8 (16) 1-7/8 (48) 3/16 (5) 1-7/8 (48) 3/8 (9) 1-7/8 (48) 1-7/8 (48) IMMERSION WELLS INSULATION INSERTION 1 PART NO. SPUD INSULATION INSERTION 45900409-003B 1/2 in. BSPT 1 in. 3-1/2 in. 45900409-009B 1/2 in. NPT 1-1/2 in. 3 in. 45900409-010B 3/4 in. NPT 1-1/2 in. 3 in. MODEL DIRECT MOUNT L4188, L5188 REMOTE MOUNT L4189, L5189 CAPILLARY LENGTH 1-3/16 IN. OPTIONAL MOUNTING BRACKET MOUNTING 30 MM USE IMMERSION WELLS SHOWN AT RIGHT 2-5/16 IN. 50 MM 39-3/8 IN. 1000 MM 50 IN. 1500 MM 78-11/16 IN. 2000 MM USE IMMERSION WELLS SHOWN AT RIGHT OR CAPILLARY COMPRESSION FITTINGS M25414 Fig. 1. Dimensions in in. [mm in brackets] of Aquastat Controller and Immersion Well. 3 68-0061—1 L4188A,B; L4189A,B; L6188A-C; L6189A-C AQUASTAT® CONTROLLERS 3. Accessories (order separately): Capillary compression fittings. Part No. 104484A: 1/2 in. NPT spud. Part No. 104484B: 3/4 in. NPT spud. Immersion well: Pressure rating 255 psi [1760 kPa]. Part No. 45900409-003B: 1/2 in. BSPT spud, 1 in. insulation, 3-1/2 in. insertion. Part No. 45900409-009B: 1/2 in. NPT spud, 1-1/2 in. insulation, 3 in. insertion. Part No. 45900409-010B: 3/4 in. NPT spud, 1-1/2 in. insulation, 3 in. insertion. Refill the system. Check for and correct any leaks. USE MODERATE AMOUNT OF PIPE COMPOUND LEAVE 2 END THREADS BARE M25415 Fig. 2. Use good Piping Practice when Installing Immersion Well. Optional Specifications (Specify when ordering): • Combination screw and 1/4 in. male quick-connect terminals. • High or low limit stop (models with knob only). • Mounting bracket (remote bulb models only). To Install Direct Mount Controller 1. 2. 3. INSTALLATION Slide the sensing bulb all the way into the well. The metal collar around the capillary should slip into the well spud. Line up the case so the setting indicator is on top. Tighten the setscrew in the well spud snugly against the metal collar. CONTROLLER When Installing This Product... 1. 2. 3. 4. SPUD Read these instructions carefully. Failure to follow them could damage the product or cause a hazardous condition. Check the ratings given in the instructions and on the product to make sure the product is suitable for your application. Installer must be a trained, experienced service technician. After installation is complete, check out product operation as provided in these instructions. CAUTION Disconnect power supply before wiring to avoid electrical shock or equipment damage. Terminal connections must be inside an enclosure that meets local electrical codes. WELL BULB METAL COLLAR The equipment manufacturer generally provides a tapping for insertion of the temperature controller sensing element. The tapping should be located at a point where average system temperature will be measured. Never locate the sensing element close to a hot or cold water inlet or a steam coil, or where the well’s pressure rating will be exceeded. Turn off power and, if the system is filled, drain to a point below the boiler tapping or wherever the sensing element is to be located. If no tapping is provided, prepare one, properly threaded, at the desired location. If this is a remote bulb unit, the controller case can be mounted in a panel or, with the optional bracket, on any flat surface. Choose a location within reach of the sensing element. Allow for gradual bends and some slack in the capillary. Mount the Immersion Well 2. Fig. 3. The Direct Mount Model is held in place by the Setscrew in the Well Spud. To Mount Remote Bulb Controller Insert Sensing Bulb in Well 1. 2. Slide sensing bulb into well. Make sure bulb rests against the bottom of the well. Don’t bend the capillary where it connects to the bulb. Hold bulb in place and tighten setscrew all the way down. It won’t fit tight against the capillary, but it will keep the bulb from sliding out. SETSCREW SPUD CAPILLARY SETSCREW CAPILLARY SPUD BULB WELL M25417 Fig. 4. The Setscrew keeps the Remote Sensing Bulb in the Well. Coat the well threads with a moderate amount of pipe dope, leaving two end threads bare. Teflon® tape may also be used. Screw the immersion well into the tapping and tighten securely. 68-0061—1 CAPILLARY M25416 Location 1. SETSCREW 4 L4188A,B; L4189A,B; L6188A-C; L6189A-C AQUASTAT® CONTROLLERS Mounting Behind Panel-Controller with Knob 5. NOTE: The panel can be up to 5/64 in. thick. 1. 2. 3. 4. Uncoil capillary, starting at bulb. Avoid sharp bends or kinks in the capillary. Leave excess capillary loosely coiled below controller case. Remove the setting knob by pulling straight off. Remove the two screws that hold the setting indicator in place and remove the setting indicator (See Fig. 5). 6. 7. 8. ADJUSTABLE DIFFERENTIAL MODELS ONLY: Set differential. See Adjustment and Checkout section. Using setting indicator as a template, mark and drill holes in the panel for the mounting screws and for the knob shaft. Mount the controller behind, and the setting indicator in front of, the panel using the two screws removed earlier (See Fig. 5). MODELS WITH TEMPERATURE LIMIT STOP ONLY: Adjust to desired setting, as described under “To Set Temperature Limit Stop,” page 8. Replace knob on shaft. SETTING INDICATOR CONTROLLER PANEL (MAX. 5/64 IN. THICK) NO. 8 MOUNTING SCREWS (2) KNOB M25418 Fig. 5. The Mounting Screws hold the Setting Indicator and Controller in place. Mounting Behind Panel-Controller with Screwdriver Slot 1. 2. Mark and drill three holes in the panel, using the template in Fig. 6 as a guide. MANUAL RESET MODELS ONLY: Drill a fourth hole to make the manual reset button accessible. 5 3. 4. ADJUSTABLE DIFFERENTIAL MODELS ONLY: Drill a hole for the differential dial, if desired, Set the differential. See Adjustment and Checkout section. Hold controller against back of panel with terminals pointed down and fasten with two No. 8 sheetmetal screws (not supplied) (Refer to Fig. 6). 68-0061—1 L4188A,B; L4189A,B; L6188A-C; L6189A-C AQUASTAT® CONTROLLERS MOUNTING TEMPLATE NO. 10 SHEETMETAL SCREWS (2) (OBTAIN LOCALLY) 3/4 1 5/16 3/16 3/16 1 PANEL 2 MOUNTING BRACKET 5/8 3/16 3 1 DRILL 2 MOUNTING SCREW HOLES. 2 DRILL HOLE FOR SLOTTED SHAFT. USE SMALL HOLE FOR SHAFT ONLY; LARGE HOLE SHAFT PLUS SETTING SCALE. 3 DRILL SMALL HOLE FOR MODEL WITH MANUAL RESET BUTTON OR LARGE HOLE FOR MODEL WITH DIFFERENTIAL ADJUSTMENT. CONTROLLER CAPILLARY CONTROLLER M25420 SLOTTED SHAFT Fig. 7. The Controller with Bracket Mounts on the Front of the Panel. WIRING MANUAL RESET BUTTON PANEL All wiring must comply with applicable codes and ordinances, Disconnect power before beginning wiring. NO. 8 MOUNTING SCREWS (2) (OBTAIN LOCALLY) Connect as shown in equipment manufacturer’s instructions, if provided. Otherwise, use the typical hookups shown (See Fig. 8) (refer to Figures 9 and 10). M25419 Fig. 6. Drill holes in the Panel as shown. 24V THERMOSTAT Mounting on Panel-Controller with Bracket 1. 2. 3. 4. Using controller bracket as a template, mark and drill two holes in the panel. Mount controller with terminals down. Run capillary neatly along panel, avoiding sharp bends and interference with other components on the panel. MODELS WITH TEMPERATURE LIMIT STOP ONLY: Adjust to desired setting, as described under “To Set Temperature Limit Stop,” page 8. LOW WATER CUTOFF L4188.9 LOW LIMIT 2 PRESSURE CONTROLLER L4188.9 HIGH LIMIT L1 (HOT) L2 1 TH-TR TH TR 24V GAS VALVE 1 POWER SUPPLY. PROVIDE DISCONNECT MEANS AND OVERLOAD PROTECTION AS REQUIRED. 2 USE L6188.9C (C-1 CONTACTS) IF MANUAL RESET IS REQUIRED. M25421 Fig. 8. Low and High Limit Application on a Gas-Fired System with Domestic Hot Water. 68-0061—1 6 L4188A,B; L4189A,B; L6188A-C; L6189A-C AQUASTAT® CONTROLLERS OPERATION 24V THERMOSTAT As the liquid filing the sensing bulb and capillary expands and contracts, it moves a diaphragm. Movement of the diaphragm is transferred by a lever to the snap-acting switch in the controller. RELAY CENTER R PROTECTORELAY CONTROL HIGH LIMIT L1 (HOT) G High or Low Limit Action (L4188, L4189) L2 The normally closed C-1 contacts open on temperature rise to the set point, shutting off power to the controlled circuit. On auto recycle models, the switch closes C-1 after the temperature falls past the set point and through the differential (See Fig. 11). 2 BLACK BURNER MOTOR 3 LOW LIMIT C 1 ORANGE 2 Low Limit/Circulator Action (L6188, L6189) CIRCULATOR MOTOR The low limit is connected to the normally closed C-1 contacts, and the circulator to the normally open C-2 contacts. As long as the temperature at the sensing bulb is above set point, the circulator runs. If sensing bulb temperature falls past the set point and through the differential, the switch breaks C-2 to turn off the circulator, and makes C-1 to turn on the burner. When the temperature rises to the set point, C-2 makes to turn on the circulator, and C-1 breaks to turn off the burner. CIRCULATOR IGNITION WHITE T T 1 POWER SUPPLY. PROVIDE DISCONNECT MEANS AND OVERLOAD PROTECTION AS REQUIRED. 2 L4188 OR L4189 USED AS HIGH LIMIT. 3 L6188 OR L6189 USED AS LOW LIMIT/CIRCULATOR CONTROLLER. On manual reset models, the reset button must be pushed before contacts C-1 will close (See Fig. 11). TEMPERATURE SETTING SCALE L4188.9 HIGH OR LOW 220 F LIMIT M25422 Fig. 9. High Limit and Low Limit/Circulator Application in an Oil-Fired Hydronic System with domestic hot water. 24V THERMOSTAT 1 SWITCHING RELAY RA832A T SET POINT T L1 L2 (HOT) DIFFERENTIAL L4188.9 HIGH LIMIT 2 BLACK 1 X X IGNITION 4 WHITE SET POINT L6188.9 LOW LIMIT/ CIRCULATOR 2 MANUAL C 1 RESET BREAKS C-1 BREAKS MAKES C-1 C-2 MAKES 2 1 AUTO RECYCLE C 2 SET POINT C 1 LESS C 1 DIFFERMAKES ENTIAL C-1 MAKES C-2 BREAKS C 1 ORANGE L4188.9 CIRCULATOR 100 F M25424 L4188.9 LOW LIMIT CIRCULATOR BURNER T Fig. 11. Aquastat Controller Switch Action on Temperature Change. T LINE VOLTAGE LOW VOLTAGE 1 PROTECTORELAY CONTROL ADJUSTMENTS PROVIDE DISCONNECT MEANS AND OVERLOAD PROTECTION AS REQUIRED. M25423 Fig. 10. High Limit and Separate Low Limit and Circulator Application in an Oil-Fired Hydronic System with Domestic Hot Water. To Set Temperature KNOB MODELS Line up the desired temperature setting with the temperature setting indicator behind the knob. SCREWDRIVER SLOT MODELS Line up the pointer on the shaft with the desired temperature setting printed on the case. 7 68-0061—1 L4188A,B; L4189A,B; L6188A-C; L6189A-C AQUASTAT® CONTROLLERS To Set Adjustable Differential (if provided) Use a screwdriver to turn the differential dial until the slot molded into the case lines up with the desired degrees of differential. AJUST LIMIT STOP LIFT AND PUSH TO CHANGE LIMIT SETTING CONTROLLER LIMIT STOP POINTER KNOB DIFFERENTIAL ADJUSTMENT DIAL REPLACE KNOB ON SHAFT SETTING INDICATOR M25425 SETTING INDICATOR: LIMIT STOP MUST BE ON RIGHT SIDE OF SETTING INDICATOR FOR HIGH LIMIT; ON LEFT SIDE FOR LOW LIMIT Fig. 12. Twist the Screwdriver Slightly to turn the Differential Dial. To Set Temperature Limit Stop (if provided) CAUTION SHAFT FOR LOW LIMIT STOP: TURN SHAFT FULL COUNTERCLOCKWISE (SHOWN) BEFORE REPLACING KNOB. FOR HIGH LIMIT STOP: TURN SHAFT FULL CLOCKWISE BEFORE REPLACING KNOB. Follow these instructions carefully to avoid placing the limit stop pointer on the wrong side of the setting indicator. In a high limit application, incorrect positioning of the pointer will cause system operation above the limit stop setting, potentially resulting in overheating or related conditions. • Remove the knob. • Turn the controller shaft all the way counterclockwise when setting a high limit. Turn it all the way clockwise when setting a low limit. • Find the metal limit stop on the back of the knob. • Lift the limit stop slightly with a pencil or screwdriver and push to move to desired setting. • Read the setting from the front of the knob. • Place the knob on the shaft. • Turn the knob to make sure it: (1) turns through the desired adjustment range, and (2) stops at the limit setting. DO NOT FORCE. • Return knob to desired setting. CHECKOUT Turn the system on and observe it through several cycles to make sure the controller operates as desired. Automation and Control Solutions Honeywell International Inc. Honeywell Limited-Honeywell Limitée 1985 Douglas Drive North 35 Dynamic Drive Golden Valley, MN 55422 Toronto, Ontario M1V 4Z9 ® U.S. Registered Trademark © 2007 Honeywell International Inc. 68-0061—1 J.I. Rev. 10-07 M25426 Fig. 13. Adjust the Limit Stop with a Screwdriver and check Orientation when Replacing Knob on Shaft. Teflon® is a registered trademark for E.I. Du Pont De Nemours and Company. customer.honeywell.com KNOB
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