Honeywell Universal Remote Pub1012S Users Manual 63 2689—05 Spyder® BACnet® Programmable Controllers
PVB0000AS to the manual 4c37fbb3-7b7c-4d61-9c6b-18cced4cb5af
2015-01-23
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Spyder® BACnet® Programmable Controllers PRODUCT DATA The Spyder BACnet controllers require the Spyder BACnet Programmable Feature to be licensed in the WEBpro workbench tool and the WEBS AX JACE Controller for programming and downloading. The Spyder BACnet Models are also available as Individually Licensed Controllers (ILC). The ILC versions are identical in design and capability in every detail except for the licensing. The Individual Licensing of the Spyder ILCs (the License is built in) allows them to be programmed and downloaded with any brand of the Niagara Workbench or JACE controller. The Spyder ILCs are identified with a suffix on the Part Number of -ILC. Example: PUB6438S-ILC follows all the same Installation Instructions information as the PUB6438S. PRODUCT DESCRIPTION The PUB and PVB controllers are part of the Spyder family. These controllers are BACnet MS/TP network devices designed to control HVAC equipment. These controllers provide many options and advanced system features that allow state-of-the-art commercial building control. Each controller is programmable and configurable through software. These controllers are for use in VAV (Variable Air Volume), Unitary and advanced HVAC control applications. Each controller has flexible, universal inputs for external sensors, digital inputs, and a combination of analog and digital Triac outputs. All the models are described in Table 1. The photo to the left is the model PVB6436AS, which includes the actuator. Table 1. Controller configurations. Programmable Type Universal Inputs (UI) Digital Inputs (DI) Analog Outputs (AO) Digital Outputs (DO) Velocity Pressure Sensor (Microbridge) Series 60 Floating Actuator PUB1012S Unitary 1 0 1 2 NO NO PUB4024S Unitary 4 0 2 4 NO NO PUB6438S Unitary 6 4 3 8 NO NO PVB0000AS VAV 0 0 0 0 YES YES PVB4022AS VAV 4 0 2 2 YES YES PVB4024NS VAV 4 0 2 4 YES NO PVB6436AS VAV 6 4 3 6 YES YES PVB6438NS VAV 6 4 3 8 YES NO Controller Model Each controller communicates via an EIA-485 BACnet MS/TP communications network, capable of baud rates between 9.6 and 115.2 kbits/s. Controllers are field-mountable to either a panel or a DIN rail. 63-2689-05 SPYDER® BACNET® PROGRAMMABLE CONTROLLERS SPECIFICATIONS General Specifications Digital Input (DI) Circuits Rated Voltage: 20–30 Vac; 50/60 Hz Power Consumption: 100 VA for controller and all connected loads (including the actuator on models PVL0000AS, PVL4022AS and PVL6436AS). Controller Only Load: 5 VA maximum; models PUB1012S, PUB4024S, PUB6438S, PVB4024NS and PVB6438NS. Controller and Actuator Load: 9 VA maximum; models PVL0000AS, PVL4022AS and PVL6436AS. External Sensors Power Output: 20 Vdc ±10% @ 75 mA maximum. VAV Operating & Storage Temperature Ambient Rating (models PVB0000AS, PVB4022AS, PVB4024NS, PVB6436AS and PVB6438NS): Minimum 32 ºF (0 ºC); Maximum 122 ºF (50 ºC) Unitary Operating & Storage Temperature Ambient Rating (models PUB1012S, PUB4024S and PUB6438S): Minimum -40 ºF (-40 ºC); Maximum 150 ºF (65.5 ºC) Relative Humidity: 5% to 95% non-condensing LED: Provides status for normal operation, controller download process, alarms, manual mode, and error conditions Voltage Rating: 0 to 30 Vdc open circuit Input Type: Dry contact to detect open and closed circuit Operating Range: Open circuit = False; Closed circuit = True Resistance: Open circuit > 3,000 Ohms; Closed circuit < 500 Ohms Digital Triac Output (DO) Circuits Voltage Rating: 20 to 30 Vac @ 50/60Hz Current Rating: 25 mA to 500 mA continuous, and 800 mA (AC rms) for 60 milliseconds Analog Output (AO) Circuits Analog outputs can be individually configured for current or voltage. ANALOG CURRENT OUTPUTS: Current Output Range: 4.0 to 20.0 mA Output Load Resistance: 550 Ohms maximum ANALOG VOLTAGE OUTPUTS: Voltage Output Range: 0.0 to 10.0 Vdc Maximum Output Current: 10.0 mA Velocity Pressure Sensor (models PVB0000AS, PVB4022AS, PVB4024NS, PVB6436AS and PVB6438NS) Analog outputs may be configured as digital outputs and operate as follows: – False (0%) produces 0 Vdc, (0 mA) – True (100%) produces the maximum 11 Vdc, (22 mA) Operating Range: 0 to 1.5 in. H2O (0 to 374 Pa) Series 60 Floating Actuator (models PVB0000AS, PVB4022AS and PVB6436AS) Universal Input (UI) Circuits See Table 2 for the UI circuit specifications. Rotation Stroke: 95° ± 3° for CW or CCW opening dampers Torque Rating: 44 lb-in. (5 Nm) Run Time for 90° rotation: 90 seconds at 60 Hz Operating Temperature: -4 ºF to 140 ºF (-20 to 60 ºC) Table 2. Universal input circuit specifications. Input Type Real Time Clock Operating Range: 24 hour, 365 day, multi-year calendar including day of week and configuration for automatic daylight savings time adjustment to occur at 2:00 a.m. local time on configured start and stop dates Power Failure Backup: 24 hours at 32°F to 100°F (0°C to 38°C), 22 hours at 100°F to 122°F (38°C to 50°C) Accuracy: ±1 minute per month at 77 °F (25 °C) Sensor Type Operating Range Room/Zone Discharge Air Outdoor Air Temperature 20K Ohm NTC -40 to 199 °F (-40 to 93 °C) Outdoor Air Temperature C7031Ga -40 to 120 °F (-40 to 49 °C) C7041Fa -40 to 250 °F (-40 to 121 °C) PT1000 -40 to 199 °F (IEC751 3850) (-40 to 93 °C) ORDERING INFORMATION When purchasing replacement and modernization products from your TRADELINE® wholesaler or distributor, refer to the TRADELINE® Catalog or price sheets for complete ordering number. If you have additional questions, need further information, or would like to comment on our products or services, please write or phone: 1. 2. Your local Honeywell Environmental and Combustion Controls Sales Office (check white pages of your phone directory). Honeywell Customer Care 1985 Douglas Drive North Minneapolis, Minnesota 55422-4386 3. http://customer.honeywell.com or http://customer.honeywell.ca International Sales and Service Offices in all principal cities of the world. Manufacturing in Belgium, Canada, China, Czech Republic, Germany, Hungary, Italy, Mexico, Netherlands, United Kingdom, and United States. 63-2689—05 2 SPYDER® BACNET® PROGRAMMABLE CONTROLLERS Input Type TR23 Setpoint Potentiometer Sensor Type 500 Ohm to 10,500 Ohm -4° DDC to +4° DDC (-8° DDF to +7° DDF) or 50 F to 90 F (10 C to 32 C) Resistive Input Generic 100 Ohms to 100K Ohms Voltage Input Transducer, Controller 0–10 Vdc Discrete Input Dry Contact closure Open Circuit > 3000 Ohms Closed Circuit < 3000 Ohms a For the PVB6436AS model, the actuator is mounted first and then the controller is mounted. For the other models, go to “Mount Controller” on page 5 to begin the installation. Operating Range Mount Actuator onto Damper Shaft (PVB0000AS, PVB4022AS and PVB6436AS) PVB0000AS, PVB4022AS and PVB6436AS controllers include the direct-coupled actuator with Declutch mechanism, which is shipped hard-wired to the controller. The actuator mounts directly onto the VAV box damper shaft and has up to 44 lb-in. (5 Nm) torque, 90-degree stroke, and 90 second timing at 60 Hz. The actuator is suitable for mounting onto a 3/8 to 1/2 in. (10 to 13 mm) square or round VAV box damper shaft. The minimum VAV box damper shaft length is 19/16 in. (40 mm). C7031G and C7041F are recommended for use with these controllers, due to improved resolution and accuracy when compared to the PT1000. BEFORE INSTALLATION The two mechanical end-limit set screws control the amount of rotation from 12° to 95°. These set screws must be securely fastened in place. To ensure tight closing of the damper, the shaft adapter has a total rotation stroke of 95° (see Fig. 1). The controller is available in three models (see Table 1). Review the power, input, and output specifications on page 2 before installing the controller. — Hardware driven by Triac outputs must have a minimum current draw, when energized, of 25 mA and a maximum current draw of 500 mA. — Hardware driven by the analog current outputs must have a maximum resistance of 550 Ohms, resulting in a maximum voltage of 11 volts when driven at 20 mA. If resistance exceeds 550 Ohms, voltages up to 18 Vdc are possible at the analog output terminal. NOTES: 1. 2. The actuator is shipped with the mechanical endlimit set screws set to 95 degrees of rotation. Adjust the two set screws closer together to reduce the rotation travel. Each “hash mark” indicator on the bracket represents approximately 6.5° of rotation per side. The Declutch button, when pressed, allows you to rotate the universal shaft adapter (see Fig. 1). IMPORTANT Determine the damper rotation and opening angle prior to installation. See Fig. 2 below and Fig. 3 on page 4 for examples. WARNING Electrical Shock Hazard. Can cause severe injury, death or property damage. Disconnect power supply before beginning wiring or making wiring connections to prevent electrical shock or equipment damage. UNIVERSAL SHAFT CLAMPING BOLTS (2) UNIVERSAL SHAFT ADAPTER INSTALLATION MECHANICAL END LIMIT SET SCREWS (2) The controller must be mounted in a position that allows clearance for wiring, servicing, removal, connection of the BACnet MS/TP Molex connector and access to the MS/TP MAC address DIP switches (see Fig. 15 on page 12). The controller may be mounted in any orientation. DECLUTCH BUTTON IMPORTANT Avoid mounting in areas where acid fumes or other deteriorating vapors can attack the metal parts of the controller, or in areas where escaping gas or other explosive vapors are present. Fig. 6–Fig. 7 on page 5 for mounting dimensions. M23568 Fig. 1. Series 60 Floating Actuator. 3 63-2689—05 SPYDER® BACNET® PROGRAMMABLE CONTROLLERS Mounting Actuator Onto Damper Shaft (PVB0000AS, PVB4022AS and PVB6436AS) DAMPER DAMPER SHAFT ROTATES CLOCKWISE TO OPEN The unit is shipped with the actuator set to rotate open in the clockwise (CW) direction to a full 95 degrees. The extra 5 degrees ensures a full opening range for a 90 degree damper. The installation procedure varies depending on the damper opening direction and angle: 1. If the damper rotates clockwise (CW) to open, and the angle of the damper open-to-closed is 90 degrees: a. Manually open the damper fully (rotate clockwise). b. Using the Declutch button, rotate the universal shaft adapter fully clockwise. c. Mount the actuator to the VAV damper box and shaft. d. Tighten the two bolts on the centering clamp (8 mm wrench; 70.8–88.5 lb-in. [8–10 Nm] torque). When the actuator closes, the damper rotates CCW 90 degrees to fully close. 2. If the damper rotates clockwise (CW) to open, and the angle of the damper open-to-closed is 45 or 60 degrees: a. Manually open the damper fully (rotate clockwise). b. The actuator is shipped with the mechanical end-limits set at 95 degrees. Adjust the two mechanical end-limit set screws to provide the desired amount of rotation. Adjust the two set screws closer together to reduce the rotation travel. c. Tighten the two mechanical end-limit screws (Phillips #2 screwdriver; (26.5–31 lb-in. [3.0–3.5 Nm] torque). d. Using the Declutch button, rotate the universal shaft adapter fully clockwise. e. Mount the actuator to the VAV damper box and shaft. f. Tighten the two bolts on the centering clamp (8 mm wrench; 70.8–88.5 lb-in. [8–10 Nm] torque). g. When the actuator closes, the damper rotates CCW either 45 or 60 degrees to fully close. 3. If the damper rotates counterclockwise (CCW) to open, and the angle of the damper open-to-closed is 90 degrees: a. Manually open the damper fully (rotate counterclockwise). b. Using the Declutch button, rotate the universal shaft adapter fully counterclockwise. c. Mount the actuator to the damper box and shaft. d. Tighten the two bolts on the centering clamp (8 mm wrench; 70.8–88.5 lb-in. [8–10 Nm] torque). When the actuator closes, the damper rotates CW 90 degrees to fully close. 4. If the damper rotates counterclockwise to open, and the angle of the damper open-to-closed is 45 or 60 degrees: a. Manually open the damper fully (rotate counterclockwise). b. The actuator is shipped with the mechanical end-limits set at 95 degrees. Adjust the two mechanical end-limit set screws to provide the desired amount of rotation. Adjust the two set screws closer together to reduce the rotation travel. c. Tighten the two mechanical end-limit screws (Phillips #2 screwdriver; (26.5–31 lb-in. [3.0–3.5 Nm] torque). d. Using the Declutch button, rotate the universal shaft adapter fully counter-clockwise. e. Mount the actuator to the VAV damper box and shaft. f. Tighten the two bolts on the centering clamp (8 mm wrench; 70.8–88.5 lb-in. [8–10 Nm] torque). g. When the actuator closes, the damper rotates CW either 45 or 60 degrees to fully close. M23569 Fig. 2. Damper with 90 degree CW rotation to open. IMPORTANT Mount actuator flush with damper housing or add a spacer between the actuator mounting surface and damper box housing. Before Mounting Actuator onto Damper Shaft (PVB0000AS, PVB4022AS and PVB6436AS) Tools required: — Phillips #2 screwdriver - end-limit set screw adjustment — 8 mm wrench - centering clamp Before mounting the actuator onto the VAV box damper shaft, determine the following: 1. Determine the damper shaft diameter. It must be between 3/8 in. to 1/2 in. (10 to 13 mm). 2. Determine the length of the damper shaft. If the length of the VAV box damper shaft is less than 1-9/16 in. (40 mm), the actuator cannot be used. 3. Determine the direction the damper shaft rotates to open the damper (CW or CCW) (see Fig. 3). Typically, there is an etched line on the end of the damper shaft that indicates the position of the damper. In Fig. 2, the indicator shows the damper open in a CW direction. 4. Determine the damper full opening angle (45, 60, or 90 degrees). In Fig. 2, the damper is open to its full open position of 90 degrees. TYPE A DAMPER AIR FLOW CW TO OPEN, CCW TO CLOSE TYPE B DAMPER AIR FLOW M2067B CCW TO OPEN, CW TO CLOSE Fig. 3. Determining the rotation direction (CW or CCW) for damper opening. 63-2689—05 4 SPYDER® BACNET® PROGRAMMABLE CONTROLLERS IMPORTANT Special precautions must be taken for dampers that open in a CCW direction. The actuator is shipped with its rotation direction set to CW to Open, which applies to the damper direction in steps 1 and 2 above. If the damper shaft rotates in the CCW direction to open, the controller software must be programmed to change the rotation to “Reverse to Open,” which applies to the damper direction in steps 3 and 4 above. 8-9/32 (211) 1-15/16 (49) 4-1/8 (105) 27/32 (21) 13 14 15 16 17 18 19 20 21 22 23 24 6-1/4 (159) 5-7/8 (149) IMPORTANT It is advisable to leave the dampers in an open position after installation to avoid the possibility of over-pressurizing the duct work on fan startup. Use the Declutch button (see Fig. 1 on page 3) to open the box damper on controllers that are powered down, to prevent over-pressurization in the duct work on fan startup. To Declutch, press and hold the button to disengage the motor. Turn the damper shaft until the damper is open and release the button. When power is restored to the controller, the controller synchronizes the damper actuator, so that the damper is in the correct position upon startup. 6-9/32 (159) 1 2 3 4 5 6 7 8 9 10 11 12 DEPTH IS 2-1/4 (57) 3/16 (4.5) PANEL MOUNTING HOLE (4X) NOTE: CONTROLLER CAN BE MOUNTED IN ANY ORIENTATION. M31532 Fig. 5. Panel mounting - controller and actuator dimensions in inches (mm) for PVB0000AS and PVB4022AS only (PVB4022AS shown). Mount Controller 10-5/16 (262) 8-5/16 (211) NOTE: The controller may be wired before mounting to a panel or DIN rail. 6-29/64 (164) Terminal blocks are used to make all wiring connections to the controller. Attach all wiring to the appropriate terminal blocks (see “Wiring” on page 8). 1-55/64 (47) 22222222233333333334 12345678901234567890 5-3/4 (146) 7/16 (11) DEPTH IS 2-1/4 (57) 4-13/16 (122) 4-1/8 (105) 4-13/16 (122) 4-1/8 (105) 13 14 15 16 17 18 19 20 21 22 23 24 13 14 15 16 17 18 19 20 21 22 23 24 6-17/64 (159) 5-3/64 (128) 11111111 901234567 12345678 6-1/4 (159) 5-7/8 (149) 6-1/4 (159) PANEL MOUNTING HOLE (4X) 3/16 IN. (4.5) 5-7/8 (149) 1 2 3 4 5 6 NOTE: 1 2 3 4 5 6 7 8 9 10 11 12 DEPTH IS 2-1/4 (57) CONTROLLER CAN BE MOUNTED IN ANY ORIENTATION. M29329 Fig. 6. Panel mounting - controller and actuator dimensions in inches (mm) for PVB6436AS. 7 8 9 10 11 12 3/16 (4.5) PANEL MOUNTING HOLE (4X) NOTE: CONTROLLER CAN BE MOUNTED IN ANY ORIENTATION. M31531 Fig. 4. Panel mounting - controller dimensions in inches (mm) for PUB1012S, PUB4024S and PVB4024NS only (PUB4024S and PVB4024NS shown). PANEL MOUNTING HOLE (4X) 29/64 IN. (12) PVB6438NS 5-3/4 (146) PUB6438S 22222222233333333334 12345678901234567890 5-3/64 (128) 22222222233333333334 12345678901234567890 5-3/64 (128) 5-29/64 (139) 5-29/64 (139) 12345678 11111111112 901234567890 12345678 6-29/64 (164) 6-27/32 (174) 11111111112 901234567890 6-29/64 (164) 6-27/32 (174) DEPTH IS 2-1/4 (57) NOTE: CONTROLLER CAN BE MOUNTED IN ANY ORIENTATION. M29330 Fig. 7. Panel mounting - controller dimensions in inches (mm) for models PUB6438S and PVB6438NS. 5 63-2689—05 SPYDER® BACNET® PROGRAMMABLE CONTROLLERS Panel Mounting NOTES: — The controller enclosure is constructed of a plastic base plate and a plastic factory-snap-on cover. Use 1/4 inch (6 mm) outside diameter, with a 0.040 in. (1 mm) wall thickness, plenum-rated 1219 FR (94V-2) tubing. Always use a fresh cut on the end of the tubing that connects to the air flow pickups and the restrictor ports on the controller. — NOTE: The controller is designed so that the cover does not need to be removed from the base plate for either mounting or wiring. Connect the high pressure or upstream tube to the plastic restrictor port labeled (+), and the low pressure or downstream tube to the restrictor port labeled (-). See labeling in Fig. 9. When twin tubing is used from the pickup, split the pickup tubing a short length to accommodate the connections. The controller mounts using four screws inserted through the corners of the base plate. Fasten securely with four No. 6 or No. 8 machine or sheet metal screws. The controller can be mounted in any orientation. Ventilation openings are designed into the cover to allow proper heat dissipation, regardless of the mounting orientation. NOTES: — If controllers are mounted in unusually dusty or dirty environments, an inline, 5-micron disposable air filter (use 5-micron filters compatible with pneumatic controls) is recommended for the high pressure line (marked as +) connected to the air flow pickup. The tubing from the air flow pickup to the controller should not exceed three feet (0.914 m). Any length greater than this will degrade the flow sensing accuracy. Use caution when removing tubing from a connector. Always pull straight away from the connector or use diagonal cutters to cut the edge of the tubing attached to the connector. Never remove by pulling at an angle. DIN Rail Mounting (PUB1012S, PUB4024S, PUB6438S, PVB4024NS and PVB6438NS) To mount the PUB1012S, PUB4024S, PUB6438S, PVB4024NS and PVB6438NS controllers on a DIN rail [standard EN50022; 1-3/8 in. x 9/32 in. (7.5 mm x 35 mm)], refer to Fig. 8 and perform the following steps: 1. Holding the controller with its top tilted in towards the DIN rail, hook the two top tabs on the back of the controller onto the top of the DIN rail. 2. Push down and in to snap the two bottom flex connectors of the controller onto the DIN rail. — — IMPORTANT To remove the controller from the DIN rail, perform the following: 1. Push straight up from the bottom to release the top tabs. 2. Rotate the top of the controller out towards you and pull the controller down and away from the DIN rail to release the bottom flex connectors. AIR FLOW PICKUP CONNECTOR TUBING RESTRICTOR PORT RESTRICTOR PORT ΔP TOP TABS 22222222233333333334 12345678901234567890 DIN RAIL M23556A 12345678 11111111112 901234567890 Fig. 9. Air flow pickup connections (PVB0000AS, PVB4022AS, PVB4024NS, PVB6436AS and PVB6438NS). BOTTOM FLEX CONNECTORS Power M16815 Before wiring the controller, determine the input and output device requirements for each controller used in the system. Select input and output devices compatible with the controller and the application. Consider the operating range, wiring requirements, and the environment conditions when selecting input/output devices. When selecting actuators for modulating applications consider using floating control. In direct digital control applications, floating actuators will generally provide control action equal to or better than an analog input actuator for lower cost. Fig. 8. Controller DIN rail mounting (models PUB1012S, PUB4024S, PUB6438S, PVB4024NS and PVB6438NS). Piping (PVB0000AS, PVB4022AS, PVB4024NS, PVB6436AS and PVB6438NS) Air flow Pickup Determine the location of controllers, sensors, actuators and other input/output devices and create wiring diagrams. Refer to Fig. 17–Fig. 23 beginning on page 14 for illustrations of typical controller wiring for various configurations. For PVB0000AS, PVB4022AS, PVB4024NS, PVB6436AS and PVB6438NS, connect the air flow pickup to the two restrictor ports on the controller (see Fig. 9). 63-2689—05 6 SPYDER® BACNET® PROGRAMMABLE CONTROLLERS is less than 33 VA, this same transformer could be used to power three of these controllers and meet NEC Class 2 restrictions (no greater than 100 VA). The application engineer must review the control job requirements. This includes the sequences of operation for the controller, and for the system as a whole. Usually, there are variables that must be passed between the controller and other Spyder BACnet controller(s) that are required for optimum system wide operation. Typical examples are the TOD, Occ/ Unocc signal, the outdoor air temperature, the demand limit control signal, and the smoke control mode signal. See Fig. 11–Fig. 12 beginning on page 9 for illustrations of controller power wiring. See Table 4 for VA ratings of various devices. Table 4. VA ratings for transformer sizing. It is important to understand these interrelationships early in the job engineering process, to ensure proper implementation when configuring the controllers. Refer to the controller Application Guides. Device Description VA PVB6436AS controllers and Series 60 Floating Damper Actuator Controller and Actuator 9.0 A power budget must be calculated for each device to determine the required transformer size for proper operation. A power budget is simply the summing of the maximum power draw ratings (in VA) of all the devices to be controlled. This includes the controller itself and any devices powered from the controller, such as equipment actuators (ML6161 or other motors) and various contactors and transducers. PUB6438S or PVB6438NS Controller 5.0 ML684 Versadrive Valve Actuator 12.0 ML6161 Damper Actuator, 35 lb-in. 2.2 ML6185 Damper Actuator SR 50 lb-in 12.0 ML6464 Damper Actuator, 66 lb-in. 3.0 IMPORTANT • When multiple controllers operate from a single transformer, connect the same side of the transformer secondary to the same power input terminal in each device. The earth ground terminal (terminal 3) must be connected to a verified earth ground for each controller in the group (see Fig. 12 on page 9). • Half-wave devices and full-wave devices must not use the same AC transformer. If a Spyder controller will share its power supply with another device, make sure the other device utilizes a half-wave rectifier and that the polarity of the wiring is maintained. ML6474 Damper Actuator, 132 lb-in. 3.0 Power Budget 9.0 See “Specifications” on page 2. R8242A Contactor fan rating 21.0 TRADELINE® Catalog inrush rating D/X Stages 0.0 For example, assume cooling stage outputs are wired into a compressor control circuit and have no impact on the budget. M6410A Steam Heating Coil Valve 0.7 TRADELINE® Catalog, 0.32A 24 Vac TOTAL 30.7 21.0 GUIDELINES FOR POWER WIRING ARE AS FOLLOWS: — For multiple controllers operating from a single transformer, the same side of the transformer secondary must be connected to the same power input terminal in each device. The earth ground terminal must be connected to a verified earth ground for each controller in the group (see Fig. 12 on page 9). Controller configurations are not necessarily limited to three devices, but the total power draw, including accessories, cannot exceed 100 VA when powered by the same transformer (U.S. only). — See Fig. 11 on page 9 for controller power wiring used in UL 1995 equipment (U.S. only). — Many controllers require all loads to be powered by the same transformer that powers the controller. — Keep the earth ground connection wire run as short as possible (refer to Fig. 11–Fig. 12 beginning on page 9). — Do not connect earth ground to the controller’s digital or analog ground terminals (refer to Fig. 11 and Fig. 12). — Unswitched 24 Vac power wiring can be run in the same conduit as the LONWORKS® Bus cable. Obtained From PVB6436AS controllers (include Series 60 Floating Damper Actuator) 0.7 Contactor Each controller requires 24 Vac power from an energy-limited Class II power source. To conform to Class II restrictions (U.S. only), transformers must not be larger than 100 VA. A single transformer can power more than one controller. Table 3. Power budget calculation example. VA Information Valve Actuator R8242A For contactors and similar devices, the in-rush power ratings should be used as the worst case values when performing power budget calculations. Also, the application engineer must consider the possible combinations of simultaneously energized outputs and calculate the VA ratings accordingly. The worst case, which uses the largest possible VA load, should be determined when sizing the transformer. POWER BUDGET CALCULATION EXAMPLE Table 3 is an example of a power budget calculation for a typical PVB6436AS controller. While the example is shown for only this model, the process is applicable for all controller models. Device R6410A Line-Loss The system example above requires 30.7 VA of peak power. Therefore, a 100 VA AT92A transformer could be used to power one controller of this type. Because the total peak power Controllers must receive a minimum supply voltage of 20 Vac. If long power or output wire runs are required, a voltage drop due to Ohms Law (I x R) line-loss must be considered. This line-loss can result in a significant increase in total power 7 63-2689—05 SPYDER® BACNET® PROGRAMMABLE CONTROLLERS With 100 percent load, the transformer secondary must supply between 23 and 25 volts to meet the NEMA standard. When a purchased transformer meets the NEMA standard DC20-1986, the transformer voltage regulating ability can be considered reliable. Compliance with the NEMA standard is voluntary. required and thereby affect transformer sizing. The following example is an I x R line-loss calculation for a 200 ft. (61m) run from the transformer to a controller drawing 37 VA and using two 18 AWG (1.0 sq mm) wires. The formula is: Loss = [length of round-trip wire run (ft.)] x [resistance in wire (ohms per ft.)] x [current in wire (amperes)] 27 26 From specification data: 18 AWG twisted pair wire has a resistance of 6.52 ohms per 1000 feet. 25 SECONDARY VOLTAGE 24 Loss = [(400 ft.) x (6.52/1000 ohms per ft.)] x [(37 VA)/(24V)] = 4.02 volts This means that four volts are going to be lost between the transformer and the controller. To assure the controller receives at least 20 volts, the transformer must output more than 24 volts. Because all transformer output voltage levels depend on the size of the connected load, a larger transformer outputs a higher voltage than a smaller one for a given load. Fig. 10 shows this voltage load dependence. 18 17 14 0 50 100 % OF LOAD 200 150 M993 Fig. 10. NEMA Class 2 transformer voltage output limits. The Honeywell transformers listed in Table 5 meet the NEMA standard DC20-1986. Table 5. Honeywell transformers that meet NEMA standard DC20-1986. Transformer Type VA Rating AT40A 40 AT72D 40 AT87A 50 AK3310 Assembly 100 NOTE: The AT88A and AT92A transformers do not meet the voluntary NEMA standard DC20-1986. IMPORTANT No installation should be designed where the line-loss is greater than two volts. This allows for nominal operation if the primary voltage drops to 102 Vac (120 Vac minus 15 percent). Wiring All wiring must comply with applicable electrical codes and ordinances, or as specified on installation wiring diagrams. Controller wiring is terminated to the screw terminal blocks located on the top and the bottom of the device. Use heavier gauge wire for the power run. 14 AWG (2.0 sq mm) wire has a resistance of 2.57 ohms per 1,000 ft. Using the preceding formula results in a lineloss of only 1.58 volts (compared with 4.02 volts). This would allow a 40 VA transformer to be used. 14 AWG (2.0 sq mm) wire is the recommended wire size for 24 Vac wiring. Locate the transformer closer to the controller. This reduces the length of the wire run, and the line-loss. WARNING Electrical Shock Hazard. Can cause severe injury, death or property damage. Disconnect power supply before beginning wiring or making wiring connections, to prevent electrical shock or equipment damage. The issue of line-loss is also important in the case of the output wiring connected to the Triac digital outputs. The same formula and method are used. Keep all power and output wire runs as short as practical. When necessary, use heavier gauge wire, a bigger transformer, or install the transformer closer to the controller. NOTES: — To meet the National Electrical Manufacturers Association (NEMA) standards, a transformer must stay within the NEMA limits. The chart in Fig. 10 shows the required limits at various loads. 63-2689—05 19 15 In this situation, the engineer has three alternatives: 1. Use a larger transformer. For example, if an 80 VA model is used, an output of 24.4 volts, minus the four volt lineloss, supplies 20.4V to the controller (see Fig. 10). Although acceptable, the four-volt line-loss in this example is higher than recommended. 3. 21 20 16 In the preceding I x R loss example, even though the controller load is only 37 VA, a standard 40 VA transformer is not sufficient due to the line-loss. Looking at Fig. 10, a 40 VA transformer is just under 100 percent loaded (for the 37 VA controller) and has a secondary voltage of 22.9 volts. (Use the lower edge of the shaded zone in Fig. 10 that represents the worst case conditions.) When the I x R loss of four volts is subtracted, only 18.9 volts reaches the controller. This is not enough voltage for proper operation. 2. 23 22 8 For multiple controllers operating from a single transformer, the same side of the transformer secondary must be connected to the same power input terminal in each controller. Controller configurations will not necessarily be limited to three devices, but the total power draw, including accessories, cannot exceed 100 VA when powered by the same transformer (U.S. only). For power and wiring recommendations, See “Power” SPYDER® BACNET® PROGRAMMABLE CONTROLLERS — — — IMPORTANT Connect terminal 2, (the 24 Vac common [24 VAC COM] terminal) to earth ground (see Fig. 11). on page 6. The earth ground terminal (terminal 3) must be connected to a verified earth ground for each controller in the group (see Fig. 12 on page 9). All loads on the controller must be powered by the same transformer that powers the controller itself. A controller can use separate transformers for controller power and output power. Keep the earth ground connection (terminal 3) wire run as short as possible. Do not connect the universal input COM terminals, analog output COM terminals or the digital input/ output COM terminals to earth ground. Refer to Fig. 16–Fig. 21 beginning on page 13 for wiring examples. NOTE: Unswitched 24 Vac power wiring can be run in the same conduit as the LONWORKS® cable. ΔP CONNECT POWER TO TERMINALS 1 AND 2 The 24 Vac power from an energy limited Class II power source must be provided to the controller. To conform to Class II restrictions (U.S. only), the transformer must not be larger than 100 VA. 12345678 COM 24 VAC LINE VOLTAGE GREATER THAN 150 VAC IMPORTANT Power must be off prior to connecting to or removing connections from the 24 Vac power (24 Vac/24 Vac COM), earth ground (EGND), and 20 Vdc power (20 Vdc) terminals. 1 IMPORTANT Use the heaviest gauge wire available, up to 14 AWG (2.0 sq mm), with a minimum of 18 AWG (1.0 sq mm), for all power and earth ground wiring. CONNECT POWER TO TERMINALS 1 AND 2 12345678 11111111112 901234567890 1 EARTH GROUND OUTPUT DEVICE POWER WHEN CONNECTIONG POWER TO THE SPYDER BACnet CONTROLLER, CONNECT THE COM LEG OF THE VAC SECONDARY CIRCUIT TO A KNOWN EARTH GROUND. M29684A Fig. 11. Power wiring details for one controller per transformer. More than one controller can be powered by a single transformer. Fig. 12 shows power wiring details for multiple controllers. Screw-type terminal blocks are designed to accept up to one 14 AWG (2.0 sq mm) conductor or up to two 18 AWG (1.0 sq mm) conductors. More than two wires that are 18 AWG (2.0 sq mm) can be connected with a wire nut. Include a pigtail with this wire group and attach the pigtail to the terminal block. 22222222233333333334 12345678901234567890 11111111112 901234567890 TRANSFORMER Fig. 11 depicts a single controller using one transformer. ΔP 22222222233333333334 12345678901234567890 NOTE: Controller configurations are not necessarily limited to three devices, but the total power draw, including accessories, cannot exceed 100 VA when powered by the same transformer (U.S. only). For power wiring recommendations, see “Power” on page 6. ΔP 22222222233333333334 12345678901234567890 12345678 11111111112 901234567890 ΔP 22222222233333333334 12345678901234567890 12345678 11111111112 901234567890 COM 120/240 VAC 24 VAC TRANSFORMER OUTPUT DEVICE POWER EARTH GROUND M29685A Fig. 12. Power wiring details for two or more controllers per transformer. Communications 76.8 or 115.2 kilobits per second (configured at global controller). The Spyder BACnet controllers are master devices on the MS/TP network. Each Spyder BACnet controller uses a high-quality EIA-485 transceiver and exerts 1/4 unit load on the MS/TP network. Each controller uses a BACnet MS/TP communications port. The controller’s data is presented to other controllers over a twisted-pair MS/TP network, which uses the EIA-485 signaling standard capable of the following baud rates: 9.6, 19.2, 38.4, 9 63-2689—05 SPYDER® BACNET® PROGRAMMABLE CONTROLLERS BACnet device from other devices during installation. The Spyder BACnet Controllers Device Instance Number is automatically set when it is added to a WEBStation-AX project. The Device Instance Number can be changed by the user, which may be necessary when integrating with a third party or when attempting to replace an existing controller and it is desired to maintain the existing Device Instance Number. Cabling should be selected that meets or exceeds the BACnet Standard which specifies the following: An MS/TP EIA-485 network shall use shielded, twisted-pair cable with characteristic impedance between 100 and 130 ohms. Distributed capacitance between conductors shall be less than 100 pF per meter (30 pF per foot). Distributed capacitance between conductors and shield shall be less that 200 pF per meter (60 pF per foot). Foil or braided shields are acceptable. The Honeywell tested and recommended MS/TP cable is Honeywell Cable 3322 (18 AWG, 1-Pair, Shielded, Plenum cable), alternatively Honeywell Cable 3251 (22 AWG, 1-Pair, Shielded, Plenum cable) is available and meets the BACnet Standard requirements (www.honeywellcable.com). To edit the Device Instance Number using WEBs AX: 1. Identify an unused Device Instance Number on the BACnet Network, in the range of 0 - 4194302. 2. Open the Spyder Bacnet Device Mgr View a. Double click on the BacnetNetwork located in the Nav tree. b. Select the Spyder Controller to be modified. c. Click on the Edit button. d. Enter an unused value in the Device Id field. e. Select OK 3. Right Click on the Spyder Controller and select Actions > Write Device Instance to complete the update The maximum BACnet MS/TP network Bus segment length is 4,000 ft. (1,219 m) using recommended wire. Repeaters must be used when making runs longer than 4,000 ft. (1,219 m). A maximum of three repeaters can be used between any two devices. Setting the MS/TP MAC address Termination Resistors The MS/TP MAC address for each device must be set to a unique value in the range of 0-127 on an MS/TP network segment (address 0, 1, 2, & 3 should be avoided as they are commonly used for the router, diagnostic tools, and as spare addresses). DIP switches on the Spyder BACnet controller are used to set the controller's MAC address. Matched terminating resistors are required at each end of a segment bus wired across (+) and (-). Use matched precision resistors rated 1/4W ±1% / 80 - 130 Ohms. Ideally, the value of the terminating resistors should match the rated characteristic impedance of the installed cable. For example, if the installed MS/TP cable has a a listed characteristic impedance of 120 Ohm, install 120 Ohm matched precision resistors. To set the MS/TP MAC address of a Spyder BACnet controller: 1. Find an unused MAC address on the MS/TP network to which the Spyder BACnet controller connects. 2. Locate the DIP switch bank on the Spyder BACnet for addressing. This is labeled MAC Address 3. With the Spyder BACnet Controller powered down, set the DIP switches for the MAC Address you want. Add the value of DIP switches set to ON to determine the MAC address. See Table 6. Example, if only DIP switches 1, 3, 5, and 7 are enabled the MAC address would be 85 (1 + 4 + 16 + 64 = 85). NOTE: The controller does not provide any network biasing. Shield Terminating Following proper MS/TP cabling shield grounding procedures is important to minimize the risk of communication problems and equipment damage caused by capacitive coupling. Capacitive coupling is caused by placing MS/TP cabling close to lines carrying higher voltage. The shield should be grounded on only one end of the MS/TP segment (typically the router end). Tie the shield through using the SHLD (terminal 4) on the Spyder BACnet Controller. NOTE: See Fig. 15 on page 12 for DIP switch orientation and arrangement. Sylk™ Bus Table 6. DIP Switch Values For MS/TP MAC Address. DIP 7 VALUE 64 6 5 4 3 2 1 32 16 8 4 2 1 Sylk is a two wire, polarity insensitive bus that provides both 18 VDC power and communications between a Sylk-enabled sensor and a Sylk-enabled controller. Using Sylk-enabled sensors saves I/O on the controller and is faster and cheaper to install since only two wires are needed and the bus is polarity insensitive. Sylk sensors are configured using the latest release of the Spyder Tool for WEBPro and WEBStation. Setting the Device Instance Number The Device Instance Number must be unique across the entire BACnet system network because it is used to uniquely identify the BACnet devices. It may be used to conveniently identify the 63-2689—05 10 SPYDER® BACNET® PROGRAMMABLE CONTROLLERS NOTE: ALL BACnet MS/TP CONNECTIONS ARE MADE TO: BAC– BAC+ SHLD AO-1 COM AO-2 AO-3 COM DI-1 DI-2 COM DI-3 DI-4 20V DC UI-1 COM UI-2 UI-3 COM UI-4 UI-5 COM UI-6 AO-1 COM AO-2 AO-3 COM DI-1 DI-2 COM DI-3 DI-4 20V DC UI-1 COM UI-2 UI-3 COM UI-4 UI-5 COM UI-6 12345678 BACnet MS/TP– BACnet MS/TP+ SHIELD DO-1 DO-2 COM DO-3 DO-4 COM DO-5 DO-6 COM DO-7 DO-8 COM 24 VAC 24VAC COM EGND SHLD SBUS1 SBUS2 BAC + BAC – 11111111112 901234567890 24 VAC 24VAC COM EGND SHLD SBUS1 SBUS2 BAC + BAC – DO-1 DO-2 COM DO-3 DO-4 COM DO-5 DO-6 COM AO-1 COM AO-2 AO-3 COM DI-1 DI-2 COM DI-3 DI-4 20V DC UI-1 COM UI-2 UI-3 COM UI-4 UI-5 COM UI-6 24 VAC 24VAC COM EGND SHLD SBUS1 SBUS2 BAC + BAC – 12345678 22222222233333333334 12345678901234567890 22222222233333333334 12345678901234567890 11111111112 901234567890 12345678 BACnet MS/TP– BACnet MS/TP+ SHIELD DO-1 DO-2 COM DO-3 DO-4 COM DO-5 DO-6 COM DO-7 DO-8 COM 22222222233333333334 12345678901234567890 11111111112 901234567890 ADD APPROPRIATE TERMINATION RESISTOR BETWEEN THE BAC+ AND THE BAC– TERMINALS. M29331 Fig. 13. Termination modules. Wiring Method 1. STRIP 1/2 IN. (13 MM) FROM WIRES TO BE ATTACHED AT ONE TERMINAL. WARNING Electrical Shock Hazard. Can cause severe injury, death or property damage. Disconnect power supply before beginning wiring, or making wiring connections, to prevent electrical shock or equipment damage. 1/2 (13) 2. TWIST WIRES TOGETHER WITH PLIERS (A MINIMUM OF THREE TURNS). NOTE: When attaching two or more wires to the same terminal, other than 14 AWG (2.0 sq mm), be sure to twist them together. Deviation from this rule can result in improper electrical contact (see Fig. 14). Each terminal can accommodate the following gauges of wire: — Single wire: from 22 AWG to 14 AWG solid or stranded — Multiple wires: up to two 18 AWG stranded, with 1/4 watt wire-wound resistor 3. CUT TWISTED END OF WIRES TO 3/16 IN. (5 MM) BEFORE INSERTING INTO TERMINAL AND TIGHTENING SCREW. THEN PULL ON EACH WIRE IN ALL TERMINALS TO CHECK FOR GOOD MECHANICAL CONNECTION. M17207 Prepare wiring for the terminal blocks, as follows: 1. Strip 1/2 in. (13 mm) insulation from the conductor. 2. Cut a single wire to 3/16 in. (5 mm). Insert the wire in the required terminal location and tighten the screw. 3. If two or more wires are being inserted into one terminal location, twist the wires together a minimum of three turns before inserting them (see Fig. 14). 4. Cut the twisted end of the wires to 3/16 in. (5 mm) before inserting them into the terminal and tightening the screw. 5. Pull on each wire in all terminals to check for good mechanical connection. Fig. 14. Attaching two or more wires at terminal blocks. Wiring Details Each controller is shipped with the digital outputs, which switch the 24 Vac to the load (High Side). The three analog outputs (AO) are used to control modulating heating, cooling and economizer equipment. Any AO may be used as a digital output, as follows: — False (0%) produces 0 Vdc, (0 mA) — True (100%) produces the maximum 11 Vdc (22 mA) The wiring connection terminals described in Table 7 are shown in Fig. 15 starting on page 12. 11 63-2689—05 SPYDER® BACNET® PROGRAMMABLE CONTROLLERS Table 7. Description of wiring terminal connections for PUB6438S, PVB6436AS, and PVB6438NS. Label Connection INPUT POWER & GROUND 1 24 Vac 24 Vac Power 2 24 Vac COM 24 Vac Power 3 EGND Earth Ground 4 SHLD MS/TP Shield 5 SBUS 1 Sylk 6 SBUS 2 All controllers have the terminal arrangements similar to the examples shown in Fig. 15 as described in Table Table 7 on page 12. Sylk NETWORK CONNECTIONS 7 BAC + LONWORKS® communications 8 BAC - LONWORKS® communications 9 DO-1 10 DO-2 Digital Output 11 COM Common 12 DO-3 Digital Output MS/TP MAC ADDRESS DIP SWITCHES The MS/TP MAC address DIP switches are used to set the unit's MAC address. Each Spyder BACnet on an MS/TP network must have a unique MAC address in the range of 0127 (address 0 should be avoided as it is the Honeywell factory default MAC address for all MS/TP devices). DIGITAL OUTPUTSa Digital Output DO-4 Digital Output 14 COM Common 15 DO-5 Digital Output 16 DO-6 Digital Output 17 COM Common 18 DO-7 Digital Output 19 DO-8 Digital Output 20 COM TERMINALS 21-40 22222222233333333334 12345678901234567890 AO-1 COM AO-2 AO-3 COM DI-1 DI-2 COM DI-3 DI-4 20V DC UI-1 COM UI-2 UI-3 COM UI-4 UI-5 COM UI-6 13 MS/TP SERVICE CONNECTOR PINS Local device MS/TP network connection is provided via the molex connector pins (0.100-in. molex connector—part number: 22-01-2035). Common 21 AO-1 Analog Output 22 COM Common 23 AO-2 Analog Output 24 AO-3 Analog Output 25 COM Common 24 VAC 24VAC COM EGND SHLD SBUS1 SBUS2 NET-1 NET-2 ANALOG OUTPUTSb DIGITAL INPUTSc 26 DI-1 Digital Input 27 DI-2 Digital Input 28 COM Common 29 DI-3 Digital Input 30 DI-4 12345678 TERMINALS 1-8 BACnet MS/TP MAC ADDRESS DIP SWITCHES Digital Input LOCAL BACnet MS/TP MOLEX CONNECTOR PINS ATTACHED DEVICE(S) POWER 31 20 Vdc 20 Vdc Power UI-1 Universal Input 33 COM Common 34 UI-2 Universal Input 35 UI-3 Universal Input 36 COM Common 37 UI-4 Universal Input 38 UI-5 Universal Input 39 COM Common 40 UI-6 Universal Input a b c TERMINALS 9-20 M29332 Wiring Applications (Examples) Fig. 16–Fig. 22, beginning on page 13, illustrate controller wiring for the following configurations. • Typical controller wiring for VAV application using the TR23 Wall Module and a C7770A Air Temperature Sensor (see Fig. 16 on page 13). • Typical controller wiring for VAV application with staged reheat (see Fig. 17 on page 14). • Typical controller wiring for PWM reheat and PWM peripheral heat valve actuator (see Fig. 18 on page 15). • Typical controller wiring for AHU application (see Fig. 19 on page 16). • Typical controller wiring for 4 to 20 mA enthalpy sensors and digital inputs (see Fig. 20 on page 17). For the PVB6436AS controller ONLY, terminals 18, 19, and 20 (DO7, DO8, & COM) are not present. The actuator is internally hardwired to these terminals. Analog outputs may be configured as digital outputs and operate as follows: – False (0%) produces 0 Vdc, (0 mA) – True (100%) produces the maximum 11 Vdc (22 mA) Digital inputs: Open circuit = False; Closed circuit = True 63-2689—05 11111111112 901234567890 Fig. 15. Controller Terminal Connections, MS/TP MAC address DIP switches, MS/TP service connector pins, and BACnet Status LED for the PUB's and PVB's (PVB6438NS shown). UNIVERSAL INPUTS 32 DO-1 DO-2 COM DO-3 DO-4 COM DO-5 DO-6 COM DO-7 DO-8 COM Terminal IMPORTANT If the controller is not connected to a good earth ground, the controller's internal transient protection circuitry is compromised and the function of protecting the controller from noise and power line spikes cannot be fulfilled. This could result in a damaged circuit board and require replacement of the controller. Refer to installation diagrams for specific wiring. 12 SPYDER® BACNET® PROGRAMMABLE CONTROLLERS • Typical controller wiring for 4 to 20 mA heating, cooling, and model ML6161 floating motor control (see Fig. 21 on page 18). • Typical controller wiring for a pneumatic transducer, model RP7517B (see Fig. 22 on page 19). WINDOWS CONTACTS (CONTACTS CLOSED EQUALS WINDOW CLOSED) AIR FLOW PICKUP OCCUPANCY SENSOR (CONTACTS CLOSED EQUALS OCCUPIED) 2 COM 3 DI-3 DI-2 ΔP DI-1 C7770A AIR TEMPERATURE SENSOR 3 COM UI-4 UI-1 UI-2 AO-1 UI-3 COM DO-1 DO-2 COM DO-3 DO-4 COM DO-5 DO-6 COM DO-7 DO-8 COM 24 VAC 24VAC COM EGND SHLD SBUS1 SBUS2 BAC+ BAC– AO-1 COM AO-2 AO-3 COM DI-1 DI-2 COM DI-3 DI-4 20V DC UI-1 COM UI-2 UI-3 COM UI-4 UI-5 COM UI-6 22222222233333333334 12345678901234567890 BACnet MS/TP+ SHIELD COM DO-2 DO-1 REHEAT STAGE 3 REHEAT STAGE 2 (OR CLOSE) REHEAT STAGE 1 (OR OPEN) DAMPER CLOSE TR23-H ONLY 2 1 GND 3 SENSOR LON - 5 4 LON + 6 SETPT 7 LED 8 OVERRIDE HUM 24 VAC 12 11 10 9 DIP SWITCH S1 1 DIP SWITCH S2 ON ON SW1 SW2 SW1 SW2 ON DAMPER OPEN REHEAT STAGE CONTACTORS BACnet MS/TP– COM CCW COM DO-6 DO-5 COM DO-4 DO-3 2 24 VAC COM CW 24 VAC ML6161 DAMPER ACTUATOR +- SERIES OR PARALLEL FAN CONTACTOR 11111111112 901234567890 12345678 DO NOT CHANGE THIS SWITCH POSITION. DIP SWITCH S3 (TR23 AND TR24 ONLY.) SW1 SW2 SW3 1 DIP SWITCH S1 FOR HUMIDITY MODELS ONLY. SEE TR23 INSTALLATION INSTRUCTIONS, FORM NO. 62-0267, FOR CONFIGURATION DETAILS. 2 TO ASSURE PROPER ELECTRICAL CONTACT, WIRES MUST BE TWISTED TOGETHER BEFORE INSERTION INTO THE TERMINAL BLOCK. 3 CONTACTS MUST BE SUITABLE FOR DRY SWITCHING, 5V AT 10 mA. USE SEALED TYPE, GOLD FLASHED OR PIMPLED CONTACTS. M31169C Fig. 16. Controller wiring diagram (model PVB6438NS shown) for typical VAV application, using the TR23 wall module and a C7770A air temperature sensor. (For note 2, refer to Fig. 14.) 13 63-2689—05 SPYDER® BACNET® PROGRAMMABLE CONTROLLERS WINDOWS CONTACTS (CONTACTS CLOSED EQUALS WINDOW CLOSED) AIR FLOW PICKUP 3 OCCUPANCY SENSOR (CONTACTS CLOSED EQUALS OCCUPIED) 3 2 COM DI-2 ΔP DI-3 COM DI-1 UI-1 UI-3 UI-2 AO-1 DO-1 DO-2 COM DO-3 DO-4 COM DO-5 DO-6 COM 24 VAC 24VAC COM EGND SHLD SBUS1 SBUS2 BAC+ BAC– AO-1 COM AO-2 AO-3 COM DI-1 DI-2 COM DI-3 DI-4 20V DC UI-1 COM UI-2 UI-3 COM UI-4 UI-5 COM UI-6 22222222233333333334 12345678901234567890 11111111112 901234567890 12345678 +- 24 VAC 2 24 VAC COM STAGE 3 COM BACnet MS/TP– DO-3 BACnet MS/TP+ DO-2 SHIELD STAGE 2 DO-1 STAGE 1 TR23-H ONLY 3 2 1 SENSOR GND 5 4 LON - 6 SETPT 7 LED 8 OVERRIDE HUM 24 VAC 12 11 10 9 LON + DIP SWITCH S1 1 DIP SWITCH S2 ON LINE POWER ON SW1 SW2 SW1 SW2 ON DO NOT CHANGE THIS SWITCH POSITION. DIP SWITCH S3 (TR23 AND TR24 ONLY.) SW1 SW2 SW3 1 DIP SWITCH S1 FOR HUMIDITY MODELS ONLY. SEE TR23 INSTALLATION INSTRUCTIONS, FORM NO. 62-0267, FOR CONFIGURATION DETAILS. 2 TO ASSURE PROPER ELECTRICAL CONTACT, WIRES MUST BE TWISTED TOGETHER BEFORE INSERTION INTO THE TERMINAL BLOCK. 3 CONTACTS MUST BE SUITABLE FOR DRY SWITCHING, 5V AT 10 mA. USE SEALED TYPE, GOLD FLASHED OR PIMPLED CONTACTS. M31172C Fig. 17. Controller wiring diagram (model PVB6436AS shown) for typical VAV application with staged reheat. (For note 2, refer to Fig. 14.) 63-2689—05 14 SPYDER® BACNET® PROGRAMMABLE CONTROLLERS DO-1 DO-2 COM DO-3 DO-4 COM DO-5 DO-6 COM DO-7 DO-8 COM 24 VAC 24VAC COM EGND SHLD SBUS1 SBUS2 BAC+ BAC– AO-1 COM AO-2 AO-3 COM DI-1 DI-2 COM DI-3 DI-4 20V DC UI-1 COM UI-2 UI-3 COM UI-4 UI-5 COM UI-6 22222222233333333334 12345678901234567890 11111111112 901234567890 12345678 24 VAC REHEAT VALVE ACTUATOR ML7984B 24 VAC COM C B T6 T5 1 DO-3 24 (N) 24 (H) 3 PWM OUTPUT FROM CNTRL PWM VALVE ACTUATOR PWM (H 24 VAC) +- R PERIPHERAL HEAT VALVE ACTUATOR 1 2 3 4 ON 24 (H) PWM OUTPUT FROM CNTRL 3 ML7984B CONFIGURATION DIP SWITCHES (LOCATED ADJACENT TO THE INPUT TERMINAL BLOCK) PWM (H 24 VAC) PWM VALVE ACTUATOR 2 24 (N) OFF W C B T6 T5 W R 1 1 DO-2 DO-1 3 24 VAC 24 VAC COM 1 TO ASSURE PROPER ELECTRICAL CONTACT, WIRES MUST BE TWISTED TOGETHER BEFORE INSERTION INTO THE TERMINAL BLOCK. 2 TURN POWER OFF BEFORE SETTING THE DIP SWITCHES. 3 MAKE SURE ALL TRANSFORMER/POWER WIRING IS AS SHOWN: REVERSING TERMINATIONS WILL RESULT IN EQUIPMENT MALFUNCTION. M29335C Fig. 18. Controller wiring diagram (model PUB6438S shown) for typical PWM reheat and PWM peripheral heat valve actuator. (For note 2, refer to Fig. 14.) NOTE: Make sure to set the Configuration DIP Switch as shown in Fig. 18. Switches 1 through 3 set the timing of the ML7984B valve actuator to match the controller outputs (0.1 second minimum with a maximum time of 25.6 seconds). Switch 4 determines the action of the actuator (Off = Direct Acting, On = Reverse Acting). 15 63-2689—05 SPYDER® BACNET® PROGRAMMABLE CONTROLLERS 20 VDC OUTDOOR ENTHALPY UI-3 499 20 VDC UI-4 COM UI-5 UI-1 2 COM UI-2 UI-6 DO-1 DO-2 COM DO-3 DO-4 COM DO-5 DO-6 COM DO-7 DO-8 COM 24 VAC 24VAC COM EGND SHLD SBUS1 SBUS2 BAC+ BAC– AO-1 COM AO-2 AO-3 COM DI-1 DI-2 COM DI-3 DI-4 20V DC UI-1 COM UI-2 UI-3 COM UI-4 UI-5 COM UI-6 22222222233333333334 12345678901234567890 24 VAC COM DO-4 BACnet MS/TP+ DO-3 COM SHIELD DO-2 TR23-H ONLY 3 2 1 SENSOR GND 5 4 LON - 6 SETPT 7 LED OVERRIDE HUM 24 VAC 8 LON + DIP SWITCH S1 1 12 11 10 9 FAN COM DO-8 2 BACnet MS/TP– 24 VAC COM DISCHARGE AIR TEMP 11111111112 901234567890 12345678 +- RETURN ENTHALPY 499 DI-1 AO-1 3 COM DIP SWITCH S2 ON DO-1 HEAT 1 HEAT 2 COMP 1 COMP2 ON SW1 SW2 SW1 SW2 ON DO NOT CHANGE THIS SWITCH POSITION. DIP SWITCH S3 (TR23 AND TR24 ONLY.) SW1 SW2 SW3 1 DIP SWITCH S1 FOR HUMIDITY MODELS ONLY. SEE TR23 INSTALLATION INSTRUCTIONS, FORM NO. 62-0267, FOR CONFIGURATION DETAILS. 2 TO ASSURE PROPER ELECTRICAL CONTACT, WIRES MUST BE TWISTED TOGETHER BEFORE INSERTION INTO THE TERMINAL BLOCK. 3 CONTACTS MUST BE SUITABLE FOR DRY SWITCHING, 5V AT 10 mA. USE SEALED TYPE, GOLD FLASHED OR PIMPLED CONTACTS. M31176B Fig. 19. Controller wiring diagram (model PUB6438S shown) for typical AHU application. (For note 2, refer to Fig. 14.) 63-2689—05 16 SPYDER® BACNET® PROGRAMMABLE CONTROLLERS DI-3 OCCUPANCY SENSOR (CONTACTS CLOSED EQUALS OCCUPIED) 20 VDC COM 499 3 WINDOWS CONTACTS (CONTACTS CLOSED EQUALS WINDOW CLOSED) OUTDOOR ENTHALPY UI-3 DI-2 20 VDC UI-4 COM UI-5 UI-1 2 COM UI-2 UI-6 DO-1 DO-2 COM DO-3 DO-4 COM DO-5 DO-6 COM DO-7 DO-8 COM 24 VAC 24VAC COM EGND SHLD SBUS1 SBUS2 BAC+ BAC– AO-1 COM AO-2 AO-3 COM DI-1 DI-2 COM DI-3 DI-4 20V DC UI-1 COM UI-2 UI-3 COM UI-4 UI-5 COM UI-6 22222222233333333334 12345678901234567890 24 VAC 2 COM DO-4 BACnet MS/TP– DO-3 COM BACnet MS/TP+ SHIELD DO-2 TR23-H ONLY 3 2 1 SENSOR GND 5 4 LON - 6 SETPT 7 LED OVERRIDE HUM 24 VAC 8 LON + DIP SWITCH S1 1 12 11 10 9 FAN COM DO-8 3 24 VAC COM DISCHARGE AIR TEMP 11111111112 901234567890 12345678 +- RETURN ENTHALPY 499 DI-1 AO-1 4 COM DIP SWITCH S2 ON DO-1 HEAT 1 HEAT 2 COMP 1 COMP2 ON SW1 SW2 SW1 SW2 ON DO NOT CHANGE THIS SWITCH POSITION. DIP SWITCH S3 (TR23 AND TR24 ONLY.) SW1 SW2 SW3 1 DIP SWITCH S1 FOR HUMIDITY MODELS ONLY. SEE TR23 INSTALLATION INSTRUCTIONS, FORM NO. 62-0267, FOR CONFIGURATION DETAILS. 2 TO ASSURE PROPER ELECTRICAL CONTACT, WIRES MUST BE TWISTED TOGETHER BEFORE INSERTION INTO THE TERMINAL BLOCK. 3 CONTACTS MUST BE SUITABLE FOR DRY SWITCHING, 5V AT 10 mA. USE SEALED TYPE, GOLD FLASHED OR PIMPLED CONTACTS. M31177B Fig. 20. Controller wiring diagram (model PUB6438S shown) with 4 to 20 mA enthalpy sensors and digital inputs. (For note 2, refer to Fig. 14.) 17 63-2689—05 SPYDER® BACNET® PROGRAMMABLE CONTROLLERS TWO - OR THREE-WAY CHILLER WATER VALVE TWO - OR THREE-WAY HOT WATER/ STEAM VALVE SERIES 70 VALVE ACTUATOR SERIES 70 VALVE ACTUATOR 24 INVAC COM PUT 24 INVAC COM PUT AO-3 COM AO-2 COM DI-1 AO-1 UI-1 UI-3 UI-6 DISCHARGE AIR TEMP UI-2 11111111112 901234567890 12345678 3 +- DO-1 DO-2 COM DO-3 DO-4 COM DO-5 DO-6 COM DO-7 DO-8 COM 24 VAC 24VAC COM EGND SHLD SBUS1 SBUS2 BAC+ BAC– AO-1 COM AO-2 AO-3 COM DI-1 DI-2 COM DI-3 DI-4 20V DC UI-1 COM UI-2 UI-3 COM UI-4 UI-5 COM UI-6 22222222233333333334 12345678901234567890 24 VAC FAN 24 VAC COM BACnet MS/TP– BACnet MS/TP+ SHIELD COM DIP SWITCH S2 SW1 SW2 SW1 SW2 ON DO NOT CHANGE THIS SWITCH POSITION. 3 2 1 SENSOR GND 5 4 LON - 6 SETPT 7 LED 8 OVERRIDE HUM 24 VAC 12 11 10 9 LON + DIP SWITCH S3 (TR23 AND SW1 SW2 SW3 TR24 ONLY.) COM DAMPER CLOSED COM CCW ON DAMPER OPEN CW ON DO4 ML6161 DAMPER ACTUATOR DIP SWITCH S1 1 TR23-H ONLY 1 DIP SWITCH S1 FOR HUMIDITY MODELS ONLY. SEE TR23 INSTALLATION INSTRUCTIONS, FORM NO. 62-0267, FOR CONFIGURATION DETAILS. 2 EARTH GROUND WIRE LENGTH SHOULD BE HELD TO A MINIMUM. USE THE HEAVIEST GAUGE WIRE AVAILABLE, UP TO 14 AWG (2.O MM2) WITH A MINIMUM OF 18 AWG (1.O MM2), FOR EARTH GROUND WIRE. 3 TO ASSURE PROPER ELECTRICAL CONTACT, WIRES MUST BE TWISTED TOGETHER BEFORE INSERTION INTO THE TERMINAL BLOCK. 4 CONTACTS MUST BE SUITABLE FOR DRY SWITCHING, 5V AT 10 mA. USE SEALED TYPE, GOLD FLASHED OR PIMPLED CONTACTS. M31178A Fig. 21. Controller wiring diagram (model PUB6438S shown) with 4 to 20 mA heating, cooling, and model ML6161 damper actuator. (For note 2, refer to Fig. 14.) 63-2689—05 18 SPYDER® BACNET® PROGRAMMABLE CONTROLLERS AO1 if one controller is connected improperly (see Fig. 13 on page 11). — Verify that Triac wiring of the digital outputs to external devices uses the proper load power and 24 Vac common terminal (digital output common terminals) for High-Side switching. 2 AO-1 COM AO-2 AO-3 COM DI-1 DI-2 COM DI-3 DI-4 20V DC UI-1 COM UI-2 UI-3 COM UI-4 UI-5 COM UI-6 22222222233333333334 12345678901234567890 - VERIFY END-OF-LINE TERMINATION RESISTOR PLACEMENT The installation wiring diagrams should indicate the locations for placement of the end of line termination resistors. See Fig. 13 on page 11. 11111111112 901234567890 12345678 + For guidelines for wiring run lengths and power budget, see “Power” on page 6. DO-1 DO-2 COM DO-3 DO-4 COM DO-5 DO-6 COM DO-7 DO-8 COM 24 VAC 24VAC COM EGND SHLD SBUS1 SBUS2 NET-1 NET-2 NOTE: All wiring must comply with applicable electrical codes and ordinances or as specified on installation wiring diagrams. 24 VAC 24 VAC COM 2B 1 RP7517B PNEUMATIC VALVE ACTUATOR Correct placement of the end-of-line termination resistors is required for proper LONWORKS® Bus communications. 1M BROWN Step 2. Startup M BLACK Refer to Fig. 23 and the following text for startup information. BLUE HOST STATUS LED 1 USE 1/4 IN (6 MM) PNEUMATIC TUBING. MINIMUM BRANCH LINE MUST BE 6 FT. (1.8M) OR LONGER. TERMINALS 21, 23, AND 24 ARE ANALOG OUTPUTS. 22222222233333333334 12345678901234567890 M29339B AO-1 COM AO-2 AO-3 COM DI-1 DI-2 COM DI-3 DI-4 20V DC UI-1 COM UI-2 UI-3 COM UI-4 UI-5 COM UI-6 2 TERMINALS 21-40 Fig. 22. Controller wiring diagram (model PUB6438S shown) for RP7517B pneumatic transducer. 24 VAC 24VAC COM EGND SHLD SBUS1 SBUS2 NET-1 NET-2 Step 1. Check Installation and Wiring Inspect all wiring connections at the controller terminals, and verify compliance with installation wiring diagrams. If any wiring changes are required, first be sure to remove power from the controller before starting work. Pay particular attention to: — 24 Vac power connections. Verify that multiple controllers being powered by the same transformer are wired with the transformer secondary connected to the same input terminal numbers on each controller. Use a meter to measure 24 Vac at the appropriate terminals (see Fig. 12 on page 9). Controller configurations are not necessarily limited to three devices, but the total power draw, including accessories, cannot exceed 100 VA when powered by the same transformer (U.S. only). — Be sure that each controller has terminal 3 wired to a verified earth ground, using a wire run as short as possible with the heaviest gauge wire available, up to 14 AWG (2.0 sq mm) with a minimum of 18 AWG (1.0 sq mm) for each controller in the group (see Fig. 12 on page 9). — Check that the MS/TP network polarity has been connected properly on each controller. BACnet MS/TP is polarity sensitive; communication will be lost for the entire segment 12345678 TERMINALS 1-8 BACnet STATUS LED DO-1 DO-2 COM DO-3 DO-4 COM DO-5 DO-6 COM DO-7 DO-8 COM CHECKOUT 11111111112 901234567890 TERMINALS 9-20 LOCAL BACnet MS/TP MOLEX CONNECTOR PINS BACnet MS/TP MAC M29340A ADDRESS DIP SWITCHES Fig. 23. LED, service, and network connection locations. SET THE MS/TP MAC ADDRESS The MS/TP MAC address DIP switches are used to set the unit's MAC address. Each Spyder BACnet on an MS/TP network must have a unique MAC address in the range of 0127 (address 0 should be avoided as it is the Honeywell factory default MAC address for all MS/TP devices). CONTROLLER STATUS LED: The LED on the front of the controller provides a visual indication of the status of the device. When the controller receives power, the LED appears in one of the following allowable states, as described in Table 8. 19 63-2689—05 SPYDER® BACNET® PROGRAMMABLE CONTROLLERS CONTROLLER REPLACEMENT Table 8. Status LED States. LED State OFF ON Blink Rate Status or Condition Not applicable No power to processor, LED damaged, low voltage to board, first second of power up or loader damaged. ON steady; not blinking Very Slow Blink 1 second ON, (continuous) 1 second OFF There are no serviceable or repairable parts inside the controller. WARNING Fire, Explosion, or Electrical Shock Hazard. Can cause severe injury, death or property damage. Do not attempt to modify the physical or electrical characteristics of this device in any way. Replace the controller if troubleshooting indicates a malfunction. Processor not operating. Application Program CRC being checked. This takes 1-2 seconds and occurs on each restart (power up, reset and reflash, and following configuration file download). WARNING Electrical Shock Hazard. Can cause severe injury, death or property damage. Disconnect power supply before beginning controller replacement to prevent electrical shock or equipment damage. Controller is operating normally. Slow Blink (continuous) 0.5 second ON, Controller alarm is active 0.5 second OFF or controller in process of configuration file download. Medium Blink (continuous) 0.3 second ON, Controller is in reflash 0.3 second OFF mode or awaiting/ receiving reflash data via the BACnet network. Terminal Block Removal To simplify controller replacement, all terminal blocks are designed to be removed with the wiring connections intact and then re-installed on the new controller. See Fig. 24 and refer to the following procedure: BACNET STATUS LED: The LED on the front of the controller, between the BACnet MS/TP terminals and MAC Address DIP Switches, provides a visual indication of the BACnet MS/TP communication status. When the controller receives power, the LED appears in one of the following allowable states, as described in Table 9. IMPORTANT To prevent bending or breaking the alignment pins on longer terminal blocks, insert the screwdriver at several points to evenly and gradually lift up the terminal block. Insert the screwdriver blade no more than 1/8 in. (3 mm) to prevent damage to the terminal block alignment pins on the controller circuit board. Table 9. BACnet Status LED States. BACnet LED Status Status or Condition Solid on Controller has power, loader is not running. Solid on, blinking off once in 2.5 sec. Controller is in reflash mode, no MS/ TP communication. Solid on, blinking off twice in 2.5 sec. Controller is in reflash mode, MS/TP communication present. Solid on, blinking off thrice in 2.5 sec Controller is in reflash mode, MS/TP communication data transfer in progress. Solid off, there is no power No power to processor, LED damaged, low voltage to board, or loader damaged. Solid off, blinking on once in 2.5 sec. Controller is running, no MS/TP communication. Solid off, blinking on twice in 2.5 sec. Controller is running, MS/TP communication present. Solid off, blinking on thrice in 2.5 sec Controller is running, MS/TP communication data transfer in progress. SHORT TERMINAL BLOCK M23563 Fig. 24. Removing Terminal Blocks. 1. Step 3. Checkout Completion At this point the controller is installed and powered. To complete the checkout, the NIAGARA FRAMEWORK® application (run on a PC) is used to configure the I/O and functions of the controller. Refer to the Programming Tool User Guide, form no. 63-2662, for controller configuration and programming details. 63-2689—05 LONGTERMINAL BLOCK 20 Use a thin-bladed screwdriver to evenly raise the terminal block from its alignment pins: a. For short terminal blocks (1 to 5 terminals), insert screwdriver blade in the center of the terminal block and use a back and forth twisting motion to gently raise the terminal block from its alignment pins 1/4 in. (6.35 mm). b. For long terminal blocks (6 or more terminals), insert screwdriver blade on one side of the terminal block and gently rotate the blade 1/4 turn. Then, move to the other side of the terminal block and do the same. Repeat until the terminal block is evenly raised 1/4 in. (6.35 mm) from its alignment pins. SPYDER® BACNET® PROGRAMMABLE CONTROLLERS 2. Once the terminal block is raised 1/4 in. (6.35 mm) from its alignment pins, grasp the terminal block at its center (for long terminal blocks grasp it at each end) and pull it straight up. 4. • See “Terminal Block Removal” on page 20.. Remove the old controller from its mounting. IMPORTANT (FOR CONTROLLERS MOUNTED TO A DIN RAIL): 1. Push straight up from the bottom to release the top pins. 2. Rotate the top of the controller outwards to release the bottom flex connectors (see Fig. 8 on page 6). Controller Replacement (PVB0000AS, PVB4022AS and PVB6436AS) For PVB0000AS, PVB4022AS and PVB6436AS controllers, which are hard-wired to an actuator, perform the following actions to replace the complete assembly (controller and actuator): 1. Remove all power from the controller. 2. Remove the two air flow pickup connections from the pressure sensor. 3. Remove the terminal blocks (See “Terminal Block Removal” ). 4. Remove the old controller and actuator assembly from its mounting. • Loosen the two bolts on the actuator clamp to release the actuator from the shaft. • Remove the controller’s mounting screws. • Gently pull the controller and actuator assembly straight out, until the assembly is clear of the actuator shaft. 5. Mount the new controller and actuator assembly (See “Installation” on page 3.). 6. Reconnect the two air flow pickup tubes to the pressure sensor (See “Piping (PVB0000AS, PVB4022AS, PVB4024NS, PVB6436AS and PVB6438NS)” on page 6.). 7. Replace the terminal blocks: • Insert each terminal block onto its alignment pins. • Press straight down to firmly seat it. • Repeat for each terminal block. 8. Restore power to the controller. 9. Perform “Checkout” on page 19. 5. 6. 7. 8. 9. Mount the new controller. • See “Installation” on page 3. Reconnect the two air flow pickup tubes to the pressure sensor (See “Piping (PVB0000AS, PVB4022AS, PVB4024NS, PVB6436AS and PVB6438NS)” on page 6.). Replace the terminal blocks: • Insert each terminal block onto its alignment pins. • Press straight down to firmly seat it. • Repeat for each terminal block. Restore power to the controller. Perform “Checkout” on page 19. Controller Replacement (PUB1012S, PUB4024S, and PUB6438S) Perform the following to replace the PUB1012S, PUB4024S and PUB6438S controllers: 1. Remove all power from the controller. 2. Remove the terminal blocks (See “Terminal Block Removal” on page 20.). 3. Remove the old controller from its mounting. IMPORTANT (FOR CONTROLLERS MOUNTED TO A DIN RAIL): 1. Push straight up from the bottom to release the top pins. 2. Rotate the top of the controller outwards to release the bottom flex connectors (see Fig. 8 on page 6). Controller Replacement (PVB4024NS and PVB6438NS) 4. 5. Perform the following to replace the PVB4024NS and PVB6438NS controllers: 1. Remove all power from the controller. 2. Remove the two air flow pickup connections from the pressure sensor. 3. Remove the terminal blocks. 6. 7. 21 Mount the new controller (See “Installation” on page 3.). Replace the terminal blocks: • Insert each terminal block onto its alignment pins. • Press straight down to firmly seat it. • Repeat for each terminal block. Restore power to the controller. Perform “Checkout” on page 19. 63-2689—05 SPYDER® BACNET® PROGRAMMABLE CONTROLLERS 63-2689—05 22 SPYDER® BACNET® PROGRAMMABLE CONTROLLERS 23 63-2689—05 SPYDER® BACNET® PROGRAMMABLE CONTROLLERS BACnet® is a registered trademark of ASHRAE. BTL® is a registered trademark of the BACnet International. NIAGARA FRAMEWORK® and the Niagara framework logo are registered trademarks of Tridium, Inc. Automation and Control Solutions Honeywell International Inc. 1985 Douglas Drive North Golden Valley, MN 55422 customer.honeywell.com ® U.S. Registered Trademark © 2012 Honeywell International Inc. 63-2689—05 M.S. Rev. 01-12 Printed in United States
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