Horizon Hobby EXPERT4 EXPERT4 4 Channel FM Radio System User Manual EXPERT4 Manual
Horizon Hobby, LLC EXPERT4 4 Channel FM Radio System EXPERT4 Manual
EXPERT4 Manual
EXPERT 4-Channel Radio System Instruction Manual 2 EXPERT Manual INTRODUCTION TO THE EXPERT RADIO SYSTEM Thank you for purchasing the EXPERT 4-Channel Radio System. This unit has been designed to provide the modeler with a user friendly radio system that can be depended upon for years to come. It is important that you carefully read this manual before attempting to operate your EXPERT System. Please pay particular attention to Section 8, Charging Your EXPERT Radio System Prior to Installing. TABLE OF CONTENTS Introduction to the EXPERT Radio System . . . . . . . 3 1. System Specifications . . . . . . . . . . . . . . . . . . . . 4 2. EXPERT Transmitter 2.1 Transmitter Features/Specifications . . . . . . . . . . 4 2.2 Transmitter Layout. . . . . . . . . . . . . . . . . . . . . . 5 2.3 Control Stick Length Adjustment. . . . . . . . . . . . . 6 2.4 Neck Strap Attachment. . . . . . . . . . . . . . . . . . . 6 3. RF600 Receiver 3.1 Receiver Features/Specifications . . . . . . . . . . . . 6 3.2 Receiver Layout. . . . . . . . . . . . . . . . . . . . . . . . 6 4. SL500 Servo 4.1 Servo Features Specifications. . . . . . . . . . . . . . . 7 8. Pre-Installation System Preparation 8.1 Flight Pack Connections. . . . . . . . . . . . . . . . . . . 9 8.2 SL500 Servo Preparation . . . . . . . . . . . . . . . . . 9 8.3 Transmitter Preparation . . . . . . . . . . . . . . . . . 10 8.4 System Check. . . . . . . . . . . . . . . . . . . . . . . . . 10 9. Flight Pack Installation 9.1 Installation Suggestions. . . . . . . . . . . . . . . . . . 11 9.2 Servo Reversing/Setting Reversing Switches . . . 12 9.3 Adjusting Control Surface Travel. . . . . . . . . . . . 13 10. Pre-Flight Information 10.1 EXPERT Trainer System . . . . . . . . . . . . . . . . . 14 10.2 Operating the Trainer System . . . . . . . . . . . . 14 10.3 Range Testing Your Model . . . . . . . . . . . . . . 14 General Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 5. Airborne (Receiver) Battery Pack . . . . . . . . . . . 7 Daily Flight Checks . . . . . . . . . . . . . . . . . . . . . . . . . 15 6. Charger Specifications . . . . . . . . . . . . . . . . . . . . . 8 7. Charging Your EXPERT Radio System Prior to Installation 7.1 Battery Charger. . . . . . . . . . . . . . . . . . . . . . . . 8 Warranty and Service Information Warranty Coverage . . . . . . . . . . . . . . . . . . . . . . . 16 Repair Service Instructions . . . . . . . . . . . . . . . . . . 16 Frequency Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 EXPERT Manual 1. SYSTEM SPECIFICATIONS System Name Receiver Airborne Battery Servos EXPERT RF600 4.8V 600mAh 4 – SL500 Accessories Mini Switch Servo Accessories 12" Aileron Extension Instruction Manual Charger 2. EXPERT TRANSMITTER 2.1 TRANSMITTER FEATURES/SPECIFICATIONS • • • • Computer-designed, ergonomically styled case Servo reversing on all four channels (page 12) Adjustable control stick length (page 6) Trainer system feature compatible with Expert and JR radio systems • Easy-to-read transmitter battery voltage LED readout • 9.6V 600mAh transmitter Ni-Cad battery pack • Power output approximately 500mw TRANSMITTER SPECIFICATIONS Encoder RF Modulation 4-Channel Analog System 72 MHz PPM (FM) Output Power Current Drain Power Source Output Pulse Approximately 500mw 150mAh 1.2V x 8 Ni-Cad (9.6V 600mAh) 1.0 –2.0ms EXPERT Manual 2.2 TRANSMITTER LAYOUT Transmitter Battery Voltage LED Transmitter Antenna Neck Strap Attachment Carrying Bar Trainer Button Elevator Trim Throttle/Rudder Stick Elevator/Aileron Stick Throttle Trim Power Switch Aileron Trim Rudder Trim Trainer Cord Jack (Cord not included, order EXRA400.) IMPORTANT Transmiter Battery Voltage LED Indicator Transmitter Crystal JR brand replacement crystals recommended order JRPXF** Replace ** with channel number Servo Reversing Switches Low Mid Full Red Orange Green Low: Do not fly Mid: System should be recharged Full: System ok to fly Carrying Bar 9.6V 600mAh Ni-Cad Transmitter Battery Pack EXPERT Manual 2.3 CONTROL STICK LENGTH ADJUSTMENT To adjust the control stick length, use a 2mm Allen wrench to unlock the set screw located inside the end of the control stick. Turn the set screw counterclockwise to loosen it, then turn the knurled portion of the stick to adjust the length. Counterclockwise will lengthen the stick and clockwise will shorten it. After the control stick(s) has been adjusted to suit your flying style, tighten the set screw. SetSET ScrewSCREW LOOSEN Loosen TIGHTEN Tighten 2.4 NECK STRAP ATTACHMENT There is an eye hook on the front of the transmitter for attaching an optional neck strap. The eye hook is precisely positioned (see Section 3.2) so that the transmitter will be perfectly balanced when a neck strap is used. 3. RF600 RECEIVER 3.1 RECEIVER FEATURES/SPECIFICATIONS • Patented noise rejection system for excellent interference protection • Compact, lightweight design provides easy installation into most model designs • State-of-the-art surface mount technology (SMT) design RECEIVER SPECIFICATIONS Model Number Type Frequency Sensitivity (Microseconds) 3.2 RF600 6-Channel FM 72 MHz 5µs Minimum 8KHz/50db 1 oz. 1.43" x 2.06" x .55" 39" for all Aircraft Frequencies Selectivity Weight (oz.) Size (W x L x H) Receiver Antenna RECEIVER LAYOUT Battery (Switch Harness) Rudder Elevator Aileron Throttle (Engine) Receiver Frequency Crystal JR brand replacement crystals recommended order JRPXF** Replace ** with channel number RF600 Receiver Antenna EXPERT Manual 4. SL500 SERVO 4.1 SERVO FEATURES/SPEICIFICATIONS • Low current drain • An indirect drive feedback potentiometer gives additional protection from vibration • State-of-the-art surface mount technology (SMT) • The SL500 features a 3-pole ferrite cored motor for reliability SL500 SERVO SPECIFICATIONS Torque (oz/in) Speed (sec./60°) Weight (oz.) 43 .25 1.47 Size (WxLxH) Motor 0.73" x 1.52" x 1.32" 3-Pole Ferrite 5. AIRBORNE (RECEIVER) BATTERY PACK Type Voltage 4.8V, 600mAh 1.2V x 4 Ni-Cad (4.8V 600mAh) Size (WxLxH) Weight (oz.) 2.24" x .59" x 2.05" 3.3 6. CHARGER SPECIFICATIONS Input Voltage AC Output Current EXPERT Manual 100-120V 50mAh Transmitter/ 50mAh Receiver Charging Time 15 Hours 7. CHARGING YOUR EXPERT RADIO SYSTEM PRIOR TO INSTALLATION Your EXPERT Radio System is shipped from the factory with both the transmitter and receiver NiCad batteries in a discharged state. Before attempting to install/operate your EXPERT system, it is important that the system be charged for approximately 24 hours to ensure that both transmitter and receiver packs are at peak capacity. Under normal conditions, subsequent recharging of your EXPERT system will require only an overnight charge (approximately 16 hours) to attain peak charge capacity. The charger supplied with this system is designed to recharge your transmitter and receiver battery packs at a rate of 50mAh. Right Side of Transmitter Special note on EXPERT transmitter charge polarity: The center pin of the charge receptacle on this radio system is Negative polarity. Therefore, the center pin is negative, not positive. Your radio system’s charge polarity is reversed from many other manufacturers chargers. Beware of improper polarity connections based on “color code” wire leads as they DO NOT APPLY in this instance. You must always be certain that the center pin on any charger used with this system is wired for negative polarity, otherwise damage will occur to the charge circuit of the EXPERT. The Expert warranty does not cover any system that is damaged by reverse polarity charging. Charging Jack Center Pin Is Negative Outside Is Positive Charger Pigtail For Transmitter Black To Positive Red To Negative Charger Pigtail For Receiver Red-Positive/Black-Negative/Grey-Signal 7.1 BATTERY CHARGER The pilot lamps on the battery charger should always be on during the charging operation. If they are not, check to make sure you have turned off both the transmitter and receiver. Do not use the charger for equipment other than this system. The charging plug polarity may not be the same and equipment damage may result. Do not use other manufacturers’ after-market accessories that plug into the transmitter’s charging jack. If you do, any damage that results will not be covered by the warranty. If you are unsure of compatibilities with your radio, seek expert advice before doing anything to avoid possible damage. During the charging operation, the charger’s temperature is slightly elevated. This is normal. EXPERT Manual 8. PRE-INSTALLATION SYSTEM PREPARATION 8.1 FLIGHT PACK CONNECTIONS Connect all flight pack components of your EXPERT system as outlined in the diagram below: Receiver Battery 4.8V 600ma Not Used With 4-Channel System Not Used With 4-Channel System On/Off Switch Harness (EXRA050) Connect to Charger for Charging Rudder Elevator RF600 Receiver Aileron Note: On some types of 2 and 3 channel aircraft, the rudder servo is plugged in here. Antenna 8.2 Throttle SL500 SERVO PREPARATION Using a Phillips screwdriver, remove the servo arm retaining screws from each of the SL500 servos as shown in Figure 1. Next, install 4 servo grommets and 4 servo eyelets to each SL500 servo as shown in Figure 2. Servo Arm Retaining Screw (Phillips Head). Figure 1 Servo Arm Retaining Screw Servo Mounting Flange Servo Arm/Horn Servo Output Shaft Rubber Grommet Servo Case Servo Eyelet Servo Lead w/Connector Figure 2 EXPERT Manual 8.3 TRANSMITTER PREPARATION Adjust each of the 4 trim levers (aileron, elevator, rudder, and throttle) to the center position. Gimble 8.4 Gimble SYSTEM CHECK Slide the power on/off switch on your EXPERT Transmitter to the “on” position. Next, slide the on/off switch on your flight pack switch harness to the “on” position. By moving each of the two transmitter sticks in a fore-aft, left-right motion, the corresponding throttle, rudder, elevator, and aileron (optional) servo arm/wheel will rotate. Please refer to the transmitter stick function chart below for clarification. Throttle Rudder Elevator Rudder Aileron Aileron (w/optional servo) (w/optional servo) Throttle With the system still activated (on), move the throttle stick to the neutral (center) position. Double check to be sure that the four transmitter trim levers are still in their neutral position. Next, with the power still activated to the transmitter and flight pack, remove the servo arm/horn from each of the SL500 servos, and then turn the power “off” to the flight pack first, then the transmitter. By 10 Elevator doing this, the SL500 servos will be left in their neutral position, and they are now ready to be installed into your model. NOTE: Save the servo arms/horns; they will be reattached to the servos after installation. EXPERT Manual 9. FLIGHT PACK INSTALLATION Flight pack installation varies greatly from one model to another. For your convenience, we have included the photograph below outlining a Aileron (Wing) Servo Installation Fuselage Servo, Receiver, Battery Installation 9.1 typical flight pack installation in a standard 4-channel trainer type model airplane. INSTALLATION SUGGESTIONS It is important to correctly install the radio system in your model. Please read and carefully follow the suggestions listed below: 1. For added protection, wrap the receiver and the receiver NiCad in foam rubber that is at least 1/4" thick. 2. Run the receiver antenna through the fuselage and make sure it is fully extended. Never cut or bundle your receiver antenna — this will decrease range and performance. 3. Rubber servo grommets are included with your radio system and should be installed in the servo flanges. The servos should then be mounted on either hardwood rails or a plywood tray with the mounting screws provided. Do not overtighten the mounting screws. The flange of the brass eyelets should face down (toward the wood). See Section 9.3. 4. With the servo at neutral, install the required servo arm/horn exactly 90 degrees to the servo case as shown in the diagram below. 5. Before installing the servo output arms, make sure the servo is in its neutral position. 6. All servos must be able to move freely over the full range of their travel. Make sure the linkages do not impede servo travel. A stalled servo will drain the battery pack within a few minutes. 7. In the case of gas-powered model aircraft, mount the receiver power switch on the side of the fuselage opposite the muffler to protect the switch from exhaust residue. With other types of models, mount the switch in the most convenient place. Make sure the switch operates freely and is capable of traveling its full distance. Servo Horn Control Rod EXPERT Manual 90° with Servo at Neutral/Center Position 11 9.2 SERVO REVERSING/SETTING REVERSING SWITCHES After radio installation, it is imperative that the proper servo/control system direction be established. Servo reversing allows you to alter the direction of the servo/control surface movement to match the direction of the transmitter stick. Please refer to the chart in the following section below to determine the proper control surface direction. 1. Connect all control linkages and check to see that all servos move freely. 2. While standing directly behind the airplane, go through the steps shown in the charts below to check proper direction of the control surface. 3. Using the Servo Reversing Switches located on the front of the transmitter, adjust the direction of each servo as necessary for proper operation. Full Throttle Left Left Rudder Down Elevator Idle Throttle Right Aileron Left Aileron Right Rudder Up Elevator Aileron Elevator Rudder Servo Reversing Switches High (Full) Aileron Down Elevator Aileron Up Rudder Carburetor Low (Idle) 1/16" Up Elevator 12 Throttle Right Aileron Right Rudder EXPERT Manual 9.3 ADJUSTING CONTROL SURFACE TRAVEL The final step in your flight pack installation will be to determine the amount each control surface will move on your model at full transmitter stick deflection. Please refer to your aircraft’s instruction manual for suggested travel limits. more quickly from your flight pack battery, thereby reducing your usable flying time. Fortunately, servo “stalling” is usually easy to detect by either a “buzzing” or “humming” sound which comes from the stalled servo. It is possible to increase/decrease the amount that your control surface moves at full stick deflection by mechanical adjustments. The following diagram is designed to help clarify how to increase or decrease control surface travel mechanically to eliminate control surface “binding” and servo “stalling”. It is imperative that the servo does not attempt to push/pull the control surface past its mechanical limits. This condition is called “binding.” When a servo moves a control surface into a “binding” position, the servo itself then becomes “stalled,” unable to reach its full deflection. This condition is both harmful to your control linkage and to your servo. This “stalled” condition will also force the servo to drain power Figure 1 Normal (Linear) Linkage Set Up Figure 2 Increased Control Surface Movement Control Rod Control Rod Servo Arm Control Surface Arm (Horn) Servo Arm To increase control surface travel, select a linkage attachment point further outward on the servo arm or further inward on the control horn closer to the control surface (Figure 2). To reduce control surface travel, select the linkage attachment point close to the center of the servo area or further out on the control horn on the control surface (Figure 3). Figure 3 Reduced Control Surface Movement Control Rod Control Surface Arm (Horn) Servo Arm Control Surface Arm (Horn) also use any combination of these positions to achieve proper control surface/servo travel. NOTE: Once the appropriate servo arm/wheel and control rod location has been established, be certain that you have secured the servo arm to the servo output shaft using the original servo horn screw. Quite simply, by moving the control rod in on the servo arm/wheel, control surface travel will be reduced, and by moving the control rod out on the servo arm, the control surface travel will be increased. The opposite holds true for the control surface arm (horn) as well. You may EXPERT Manual 13 10. PRE-FLIGHT INFORMATION 10.1 EXPERT TRAINER SYSTEM The EXPERT features a built-in trainer system. The transmitter can be used as either a master (trainer) or as a slave (trainee). The EXPERT is compatible with all other current PPM selectable (FM) EXPERT or JR radios that have built-in trainer systems. An optional trainer cord is needed (EXRA400). Trainer Button Trainer Button Optional Trainer Cord (EXRA400) Master Transmitter Power Switch On 10.2 OPERATING THE TRAINER SYSTEM 1. Match the servo reversing and trims of both radios. 2. Plug the optional trainer cord into both transmitters. 3. Turn on the master transmitter. NOTE: The slave radio must be left off. 4. Test all the control functions on your aircraft with the master radio. 5. Push the trainer button on the master transmitter and check all the control functions with the slave radio. 10.3 Slave Transmitter Power Switch Off Special Note to Beginners: We strongly suggest that you seek the help of an experienced model airplane pilot prior to flying your new model. RANGE TESTING YOUR MODEL We suggest that before the initial flight of your model, you first perform a ground range test to ensure that the transmitting/receiving abilities of your EXPERT perform properly. Conduct the range test as follows: NOTE: If your test falls short of the described range, confirm that your NiCad batteries are fully charged. If this situation remains unchanged, please contact the Horizon Service Center (address and phone number at the back of this manual) before attempting to fly your model. Do not extend the transmitter antenna at this time. Turn your EXPERT transmitter “on.” Next, turn the model switch “on.” Slowly walk away from the model while moving the control surfaces. The system should function properly to a distance of approximately 60-65 feet. 14 EXPERT Manual GENERAL NOTES Radio controlled models are a great source of pleasure. Unfortunately, they can also pose a potential hazard if not maintained and operated properly. It is imperative that you install your radio control system correctly. Additionally, your level of piloting competency must be high enough to ensure that you are able to control your aircraft under all conditions. If you are a newcomer to radio controlled flying, please seek help from an experience pilot or your local hobby shop. Listed below are some safety Do’s and Don’ts that must be followed by all pilots. • Ensure that your batteries have been properly charged prior to initial flight. • Keep track of the time that the system is turned on so that you will have an idea of how long you can safely operate your system. • Perform a ground range check prior to the initial flight of the day. See the “Daily Flight Checks” section for information on how to do so. • Check all control surfaces prior to each take off. • Use frequency flags. • Do not fly your model near spectators, parking areas, or at any other area that could result in injury to people or damage of property. • Do not fly during adverse weather conditions. Poor visibility can cause disorientation and loss of control of your aircraft. Strong winds can cause similar problems. • Do not fly unless your frequency is clear. Warning: Only one transmitter at a time can operate on a given frequency. If you turn on your transmitter while someone else is operating a model on your frequency, both pilots will lose control of their models. Only one person can use a given frequency at a time. It does not matter if it is AM, FM or PCM — only one frequency at a time. • Do not point the transmitter antenna directly toward the model. The radiation pattern from the tip of the antenna is inherently low. • Do not take chances. If at any time during flight you observe any erratic or abnormal operation, land immediately, and do not resume flight until the cause of the problem has been ascertained and corrected. DAILY FLIGHT CHECKS 1. Check the battery voltage on both the transmitter and the receiver battery packs. Don’t fly below 9.0 volts on the transmitter (orange and red lights on only) or below 4.7 volts on the receiver. To do so can cause a crash of your aircraft. NOTE: When you check the receiver battery, be sure that you have polarities correct on your expanded scale voltmeter (optional). 2. Check all hardware (linkages, screws, nuts, bolts) prior to each day’s flight. Be sure that binding does not occur, and that everything is properly secured. 3. Ensure that all surfaces are moving in the proper manner. EXPERT Manual 4. Perform a ground range check before each day’s flying session. The range check should be as follows: • Do not extend the transmitter antenna at this time. Turn the transmitter “on.” • Turn the model “on.” • Slowly walk away from the model while moving the control surfaces. The aircraft should function properly at a distance of 60-75 feet. 5. Ensure that all trim levers are in the proper location. 6. Check to be sure that all servo pigtails and switch harness plugs are secure in the receiver. Also, make sure that the switch harness moves completely in both directions. 15 WARRANTY AND SERVICE INFORMATION WARRANTY COVERAGE Your new equipment is warranted to the original purchaser against manufacturer defects in material and workmanship for 1 year from the date of purchase. During this period, Horizon Service Center will repair or replace, at our discretion, any component that is found to be factory defective at no cost to the purchaser. This warranty is limited to the original purchaser of the unit and is not transferable. This warranty does not apply to any unit which has been improperly installed, mishandled, abused, or damaged in a crash, or to any unit which has been repaired or altered by any unauthorized agencies. Under no circumstances will the buyer be entitled to consequential or incidental damages. This limited warranty gives you specific legal rights; you also have other rights which may vary from state to state. As with all fine electronic equipment, do not subject your unit to extreme temperatures, humidity or moisture. Do not leave it in direct sunlight for long periods of time. REPAIR SERVICE INSTRUCTIONS In the event that your equipment needs service, please follow the instructions listed below: 1. Check all on/off switches to be sure they are off. This will speed the repair process of checking battery condition. 2. Return your system components only (transmitter, receiver, servos, etc.). Do not return your system installed in a model car, boat, plane, etc. 3. Use the original carton/packaging (molded foam container), or equivalent, to ship your unit. Do not use the carton itself as a shipping carton; you should package the equipment carton within a sturdy shipping container using additional packing material to safeguard against damage during transit. Include complete name and address information inside the carton, as well as writing it clearly on the outer label/return address area. Ship your equipment fully insured and prepaid. Horizon Service Center is not responsible for any damages incurred during shipping. 5. Warranty Repairs. To receive warranty service, you must include a legible photocopy of your original dated sales receipt to verify your proof-of-purchase date. Providing that warranty conditions have been met, your radio will be repaired without charge. 6. Normal Non-Warranty Repairs. Should your repair cost exceed 50% of the retail purchase cost, you will be provided with an estimate advising you of your options. Mail your system to: Horizon Service Center 4105 Fieldstone Road Champaign, Illinois 61822 (217) 355-9511 4. Include detailed information explaining your operation of the equipment and problem(s) encountered. Provide an itemized list of equipment enclosed and identify any particular area/function which may better assist our technicians in addressing your concerns. Date your correspondence and include your name, mailing address, and a phone number where you can be reached during the business day. Within your letter, advise us of the payment method you prefer to use. Horizon Service Center accepts VISA or MasterCard, or we can return the equipment C.O.D. cash-only. If you prefer to use a credit card, include your card number and expiration date. 16 EXPERT Manual FREQUENCY CHART/REPLACEMENT CRYSTALS 72 MHz requires no special license to operate. * It is important that you attach the enclosed frequency ID plates/flag to your EXPERT transmitter antenna. 72MHz CH.NO. FREQUENCY 72MHz CH.NO. FREQUENCY 15 72.090 38 72.550 16 72.110 39 72.570 17 72.130 40 72.590 18 72.150 41 72.610 19 72.170 42 72.630 20 72.190 43 72.650 21 72.210 44 72.670 22 72.230 45 72.690 23 72.250 46 72.710 24 72.270 47 72.730 25 72.290 48 72.750 26 72.310 49 72.770 27 72.330 50 72.790 28 72.350 51 72.810 29 72.370 52 72.830 30 72.390 53 72.850 31 72.410 54 72.870 32 72.430 55 72.890 33 72.450 56 72.910 34 72.470 57 72.930 35 72.490 58 72.950 36 72.510 59 72.970 37 72.530 60 72.990 REPLACEMENT CRYSTALS Your EXPERT system has been designed to use the standard “JR” type FM crystals. As replacement crystal sets are not available through Expert, please use JR brand crystals for replacements (part number JRPXF**). Replace ** with channel number EXPERT Manual 17 18 EXPERT Manual EXPERT Manual 19 Distributed exclusively by Horizon Hobby, Inc. Champaign, IL 61822 www.horizonhobby.com 20 EXPERT Manual
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