Hoshizaki Modular Flaker F 1000Maf C Users Manual
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2015-02-02
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73075 NO: ISSUED: JAN. 20, 1999 REVISED: DEC. 17, 2003 HOSHIZAKI MODULAR FLAKER MODEL F-1000MAF/-C F-1000MWF/-C F-1000MRF/-C F-1000MLF/-C SERVICE MANUAL IMPORTANT Only qualified service technicians should attempt to service or maintain this icemaker. No service or maintenance should be undertaken until the technician has thoroughly read this Service Manual. HOSHIZAKI provides this manual primarily to assist qualified service technicians in the service and maintenance of the icemaker. Should the reader have any questions or concerns which have not been satisfactorily addressed, please call or write to the HOSHIZAKI Technical Support Department for assistance. HOSHIZAKI AMERICA, INC. 618 Highway 74 South Peachtree City, GA 30269 Attn: HOSHIZAKI Technical Support Department Phone: 1-800-233-1940 Technical Service (770) 487-2331 Fax: (770) 487-3360 NOTE: To expedite assistance, all correspondence/communication MUST include the following information: • Model Number • Serial Number • Complete and detailed explanation of the problem 2 Please review this manual. It should be read carefully before the icemaker is serviced or maintenance operations are performed. Only qualified service technicians should service and maintain the icemaker. This manual should be made available to the technician prior to service or maintenance. CONTENTS PAGE I. SPECIFICATIONS .................................................................................................... 5 1. ICEMAKER ............................................................................................................. 5 F-1000MAF ............................................................................................................ 5 F-1000MWF ........................................................................................................... 6 F-1000MRF ............................................................................................................ 7 F-1000MLF ............................................................................................................. 8 F-1000MAF-C ......................................................................................................... 9 F-1000MWF-C ...................................................................................................... 10 F-1000MRF-C ...................................................................................................... 11 F-1000MLF-C ....................................................................................................... 12 2. CONDENSER UNIT ............................................................................................. 13 URC-6F ................................................................................................................ 13 II. GENERAL INFORMATION .................................................................................... 15 1. CONSTRUCTION ................................................................................................. 15 F-1000MAF/-C ...................................................................................................... 15 F-1000MWF/-C ..................................................................................................... 16 F-1000MRF/-C ..................................................................................................... 17 F-1000MLF/-C ...................................................................................................... 18 2. CONTROL BOX LAYOUT .................................................................................... 19 F-1000MAF/-C ...................................................................................................... 19 F-1000MWF/-C, F-1000MRF/-C ........................................................................... 20 F-1000MLF/-C ...................................................................................................... 21 III. TECHNICAL INFORMATION ................................................................................ 22 1. WATER CIRCUIT AND REFRIGERANT CIRCUIT .............................................. 22 F-1000MAF/-C ...................................................................................................... 22 F-1000MWF/-C ..................................................................................................... 23 F-1000MRF/-C ..................................................................................................... 24 F-1000MLF/-C ...................................................................................................... 25 2. WIRING DIAGRAM .............................................................................................. 26 F-1000MAF/-C, F-1000MWF/-C, F-1000MRF/-C ................................................. 26 F-1000MLF/-C ...................................................................................................... 27 3. SEQUENCE OF ELECTRICAL CIRCUIT ............................................................. 28 4. TIMING CHART .................................................................................................... 38 5. PERFORMANCE DATA ....................................................................................... 41 F-1000MAF .......................................................................................................... 41 3 F-1000MWF ......................................................................................................... 42 F-1000MRF .......................................................................................................... 43 F-1000MLF ........................................................................................................... 44 F-1000MAF-C ....................................................................................................... 45 F-1000MWF-C ...................................................................................................... 46 F-1000MRF-C ...................................................................................................... 47 F-1000MLF-C ....................................................................................................... 48 IV. ADJUSTMENT OF COMPONENTS ..................................................................... 49 1. ADJUSTMENT OF WATER REGULATING VALVE - WATER-COOLED MODEL ONLY ..................................................................... 49 V. SERVICE DIAGNOSIS .......................................................................................... 50 1. NO ICE PRODUCTION ........................................................................................ 50 2. LOW ICE PRODUCTION ..................................................................................... 52 3. OTHERS............................................................................................................... 53 VI. REMOVAL AND REPLACEMENT OF COMPONENTS ....................................... 54 1. SERVICE FOR REFRIGERANT LINES ............................................................... 54 [a] REFRIGERANT RECOVERY [EXCEPT F-1000MLF/-C] ................................ 54 [b] REFRIGERANT RECOVERY [F-1000MLF ONLY] ......................................... 54 [c] EVACUATION AND RECHARGE ................................................................... 54 2. BRAZING .............................................................................................................. 55 3. REMOVAL AND REPLACEMENT OF COMPRESSOR ....................................... 56 4. REMOVAL AND REPLACEMENT OF DRIER ..................................................... 57 5. REMOVAL AND REPLACEMENT OF EXPANSION VALVE ............................... 58 6. REMOVAL AND REPLACEMENT OF WATER REGULATING VALVE - WATER-COOLED MODEL ONLY ..................................................................... 59 7. REMOVAL AND REPLACEMENT OF CONDENSING PRESSURE REGULATOR (C.P.R.) - REMOTE AIR-COOLED MODEL ONLY ....................... 60 8. REMOVAL AND REPLACEMENT OF EVAPORATOR ASSEMBLY ................... 61 9. REMOVAL AND REPLACEMENT OF FAN MOTOR ........................................... 65 10. REMOVAL AND REPLACEMENT OF CONTROL WATER VALVE .................... 65 11. REMOVAL AND REPLACEMENT OF FLUSH WATER VALVE .......................... 66 VII. MAINTENANCE AND CLEANING INSTRUCTIONS ........................................... 67 1. PREPARING THE ICEMAKER FOR LONG STORAGE ...................................... 67 2. CLEANING INSTRUCTIONS ............................................................................... 69 3. MAINTENANCE ................................................................................................... 73 4 I. SPECIFICATION 1. ICEMAKER F-1000MAF AC SUPPLY VOLTAGE COMPRESSOR GEAR MOTOR FAN MOTOR OTHER MAXIMUM FUSE SIZE MAX. HACR BREAKER (USA ONLY) MAX. CIRC. BREAKER (CANADA ONLY) MINIMUM CIRCUIT AMPACITY APPROXIMATE ICE PRODUCTION PER 24 HR. lbs./day ( kg/day ) Reference without *marks SHAPE OF ICE ICE QUALITY APPROXIMATE STORAGE CAPACITY ELECTRIC & WATER CONSUMPTION ELECTRIC W (kWH/100 lbs.) POTABLE WATER gal./24HR (gal./100 lbs.) EXTERIOR DIMENSIONS (WxDxH) EXTERIOR FINISH WEIGHT CONNECTIONS - ELECTRIC - WATER SUPPLY - DRAIN ICE MAKING SYSTEM HARVESTING SYSTEM ICE MAKING WATER CONTROL COOLING WATER CONTROL BIN CONTROL SYSTEM COMPRESSOR CONDENSER EVAPORATOR REFRIGERANT CONTROL REFRIGERANT CHARGE DESIGN PRESSURE P.C. BOARD CIRCUIT PROTECTION COMPRESSOR PROTECTION GEAR MOTOR PROTECTION REFRIGERANT CIRCUIT PROTECTION LOW WATER PROTECTION ACCESSORIES -SUPPLIED -REQUIRED OPERATING CONDITIONS DRAWING NO. (DIMENSION) 208-230/60/1 (3 wire with neutral for 115V) 240 V 4.2 RLA 34 LRA 120 V 1.6 FLA 1/6 HP 115 V 0.85FLA 1/15 HP 120 V 0.03A 15 A 15 A 15 A 15 A Ambient WATER TEMP. (°F) Temp.(°F) 50 70 90 70 *970 (440) 930 (422) 890 (404) 80 855 (388) 820 (372) 785 (357) 90 755 (342) *740 (336) 695 (314) 100 665 (301) 635 (289) 595 (270) Flake Approx. 70%, Ice (90/70°F, Conductivity 200 µs/cm) N/A 90/70°F 70/50°F 1200 (3.9) 1160 (2.9) 89 (12) 116 (12) 22" x 27-3/8" x 25-1/4" (560 x 695 x 642mm) Stainless Steel, Galvanized Steel (Rear) Net 172 lbs. ( 78 kg ), Shipping 198 lbs. ( 90 kg ) Permanent - Connection Inlet 1/2" FPT Outlet 3/4" FPT Auger type Direct Driven Auger ( 1/6 HP Gear Motor ) Float Switch N/A Mechanical Bin Control ( Proximity Sw. ) Hermetic, Model RS70-C1E-PFV Air-cooled, Fin and tube type Copper Tube on Cylinder Thermostatic Expansion Valve R-404A, 1 lb.12oz. (800g) High 427 PSIG, Low 230 PSIG High Voltage Cut-off Relay Internal Protector Manual reset Circuit Breaker or Fuse Auto-reset High Pressure Control Switch Float Switch and Timer Spare Fuse Ice Storage Bin VOLTAGE RANGE 187-253 V AMBIENT TEMP. 45-100° F WATER SUPPLY TEMP. 45-90° F WATER SUPPLY PRESSURE 10-113 PSIG 3A0981 We reserve the right to make changes in specifications and design without prior notice. 5 F-1000MWF AC SUPPLY VOLTAGE COMPRESSOR GEAR MOTOR OTHER MAXIMUM FUSE SIZE MAX. HACR BREAKER (USA ONLY) MAX. CIRC. BREAKER (CANADA ONLY) MINIMUM CIRCUIT AMPACITY APPROXIMATE ICE PRODUCTION PER 24 HR. lbs./day ( kg/day ) Reference without *marks SHAPE OF ICE ICE QUALITY APPROXIMATE STORAGE CAPACITY ELECTRIC & WATER CONSUMPTION ELECTRIC W (kWH/100 lbs.) POTABLE WATER WATER-COOLED CONDENSER gal./24HR (gal./100 lbs.) EXTERIOR DIMENSIONS (WxDxH) EXTERIOR FINISH WEIGHT CONNECTIONS - ELECTRIC - WATER SUPPLY - DRAIN ICE MAKING SYSTEM HARVESTING SYSTEM ICE MAKING WATER CONTROL COOLING WATER CONTROL BIN CONTROL SYSTEM COMPRESSOR CONDENSER EVAPORATOR REFRIGERANT CONTROL REFRIGERANT CHARGE DESIGN PRESSURE P.C. BOARD CIRCUIT PROTECTION COMPRESSOR PROTECTION GEAR MOTOR PROTECTION REFRIGERANT CIRCUIT PROTECTION LOW WATER PROTECTION ACCESSORIES -SUPPLIED -REQUIRED OPERATING CONDITIONS DRAWING NO. (DIMENSION) 208-230/60/1 (3 wire with neutral for 115V) 240 V 4.2 RLA 34 LRA 120 V 1.6 FLA 1/6 HP 120 V 0.03A 15 A 15 A 15 A 15 A Ambient WATER TEMP. (°F) Temp.(°F) 50 70 90 70 *890 (404) 855 (389) 840 (380) 80 820 (372) 805 (364) 785 (356) 90 770 (349) *755 (342) 735 (334) 100 720 (327) 705 (320) 655 (297) Flake Approx. 70%, Ice (90/70°F, Conductivity 200 µs/cm) N/A 90/70°F 70/50°F 1160 (3.7) 1155 (3.1) 91 (12) 107 (12) 480 (63) 303 (34) 22" x 27-3/8" x 25-1/4" (560 x 695 x 642mm) Stainless Steel, Galvanized Steel (Rear) Net 172 lbs. ( 78 kg ), Shipping 198 lbs. ( 90 kg ) Permanent - Connection Inlet 1/2" FPT Cond. Inlet 1/2" FPT Outlet 3/4" FPT Cond. Outlet 3/8"-18NPT Auger type Direct Driven Auger ( 1/6 HP Gear Motor ) Float Switch Automatic Water Regulator Mechanical Bin Control ( Proximity Sw. ) Hermetic, Model RS70-C1E-PFV Water-cooled, Tube in tube type Copper Tube on Cylinder Thermostatic Expansion Valve R-404A, 15oz. (425g) High 427 PSIG, Low 230 PSIG High Voltage Cut-off Relay Internal Protector Manual reset Circuit Breaker or Fuse Auto-reset High Pressure Control Switch Float Switch and Timer Spare Fuse Ice Storage Bin VOLTAGE RANGE 187-253 V AMBIENT TEMP. 45-100° F WATER SUPPLY TEMP. 45-90° F WATER SUPPLY PRESSURE 10-113 PSIG 3A0982 We reserve the right to make changes in specifications and design without prior notice. 6 F-1000MRF AC SUPPLY VOLTAGE COMPRESSOR GEAR MOTOR FAN MOTOR REMOTE OTHER MAXIMUM FUSE SIZE MAX. HACR BREAKER (USA ONLY) MAX. CIRC. BREAKER (CANADA ONLY) MINIMUM CIRCUIT AMPACITY APPROXIMATE ICE PRODUCTION PER 24 HR. lbs./day ( kg/day ) Reference without *marks SHAPE OF ICE ICE QUALITY APPROXIMATE STORAGE CAPACITY ELECTRIC & WATER CONSUMPTION ELECTRIC W (kWH/100 lbs.) POTABLE WATER gal./24HR (gal./100 lbs.) EXTERIOR DIMENSIONS (WxDxH) EXTERIOR FINISH WEIGHT CONNECTIONS - ELECTRIC - WATER SUPPLY - DRAIN - REFRIGERATION CIRCUIT ICE MAKING SYSTEM HARVESTING SYSTEM ICE MAKING WATER CONTROL COOLING WATER CONTROL BIN CONTROL SYSTEM COMPRESSOR CONDENSER EVAPORATOR REFRIGERANT CONTROL REFRIGERANT CHARGE DESIGN PRESSURE P.C. BOARD CIRCUIT PROTECTION COMPRESSOR PROTECTION GEAR MOTOR PROTECTION REFRIGERANT CIRCUIT PROTECTION LOW WATER PROTECTION ACCESSORIES -SUPPLIED -REQUIRED OPERATING CONDITIONS DRAWING NO. (DIMENSION) 208-230/60/1 (3 wire with neutral for 115V) 240 V 4.2 RLA 34 LRA 120 V 1.6 FLA 1/6 HP 120 V 3 A MAX 120 V 0.03A 15 A 15 A 15 A 15 A Ambient WATER TEMP. (°F) Temp.(°F) 50 70 90 70 *930 (422) 895 (407) 865 (393) 80 835 (379) 805 (366) 780 (353) 90 750 (341) *745 (338) 700 (317) 100 675 (306) 650 (296) 605 (274) Flake Approx. 70%, Ice (90/70°F, Conductivity 200 µs/cm) N/A 90/70°F 70/50°F 1295 (4.2) 1285 (4.5) 89 (12) 111(12) 22" x 27-3/8" x 25-1/4" (560 x 695 x 642mm) Stainless Steel, Galvanized Steel (Rear) Net 172 lbs. ( 78 kg ), Shipping 198 lbs. ( 90 kg ) Permanent - Connection Inlet 1/2" FPT Outlet 3/4" FPT Discharge line 1-1/16-12 UNF Fitting (#10 AEROQUIP) Liquid line 5/8-18 UNF Fitting (#6 AEROQUIP) Auger type Direct Driven Auger ( 1/6 HP Gear Motor ) Float Switch N/A Mechanical Bin Control ( Proximity Sw. ) Hermetic, Model RS70-C1E-PFV Air-cooled Remote Condenser unit URC-6F Recommended Copper Tube on Cylinder Thermostatic Expansion Valve Condensing Pressure Regulator on URC-6F R-404A, 4 lb.1oz. (1850g) (Ice Maker: 2 lb. 3 oz., Cond. Unit: 1 lb. 14 oz. ) High 427 PSIG, Low 230 PSIG High Voltage Cut-off Relay Internal Protector Manual reset Circuit Breaker or Fuse Auto-reset High Pressure Control Switch Float Switch and Timer Spare Fuse Ice Storage Bin VOLTAGE RANGE 187-253 V AMBIENT TEMP. 45-100° F WATER SUPPLY TEMP. 45-90° F WATER SUPPLY PRESSURE 10-113 PSIG 3A0983 We reserve the right to make changes in specifications and design without prior notice. 7 F-1000MLF AC SUPPLY VOLTAGE GEAR MOTOR OTHER MAXIMUM FUSE SIZE MAX. HACR BREAKER (USA ONLY) MAX. CIRC. BREAKER (CANADA ONLY) MINIMUM CIRCUIT AMPACITY APPROXIMATE ICE PRODUCTION PER 24 HR. lbs./day ( kg/day ) This data is for reference only, different condensing unit will vary data. SHAPE OF ICE ICE QUALITY APPROXIMATE STORAGE CAPACITY ELECTRIC & WATER CONSUMPTION ELECTRIC W (kWH/100 lbs.) POTABLE WATER gal./24HR (gal./100 lbs.) EXTERIOR DIMENSIONS (WxDxH) EXTERIOR FINISH WEIGHT CONNECTIONS - ELECTRIC - WATER SUPPLY - DRAIN - REFRIGERATION CIRCUIT ICE MAKING SYSTEM HARVESTING SYSTEM ICE MAKING WATER CONTROL COOLING WATER CONTROL BIN CONTROL SYSTEM CONDENSING UNIT EVAPORATOR REFRIGERANT CONTROL REFRIGERANT CHARGE DESIGN PRESSURE P.C. BOARD CIRCUIT PROTECTION COMPRESSOR PROTECTION GEAR MOTOR PROTECTION REFRIGERANT CIRCUIT PROTECTION LOW WATER PROTECTION ACCESSORIES -SUPPLIED -REQUIRED OPERATING CONDITIONS DRAWING NO. (DIMENSION) 115/60/1 120 V 1.6 FLA 1/6 HP 120 V 0.03A 15 A 15 A 15 A 15 A Ambient WATER TEMP. (F) Temp. (F) 50 70 90 70 1150 (522) 1035 (469) 1005 (456) 80 980 (444) 950 (431) 925 (420) 90 900 (408) 885 (401) 850 (386) 100 830 (376) 805 (366) 690 (313) Flake Approx. 70%, Ice (90/70°F, Conductivity 200 µs/cm) N/A 90/70°F 70/50°F 130 (0.35) 130 (0.27) 106 (12) 138 (12) 22" x 27-3/8" x 25-1/4" (560 x 695 x 642mm) Stainless Steel, Galvanized Steel (Rear) Net 110 lbs. ( 50 kg ), Shipping 137 lbs. ( 62 kg ) Permanent - Connection Inlet 1/2" FPT Outlet 3/4" FPT Outlet (Vapor) line 1-1/16-12 UNF Fitting (#10 AEROQUIP) Inlet (Liquid) line 5/8-18 UNF Fitting (#6 AEROQUIP) Auger type Direct Driven Auger ( 1/6 HP Gear Motor ) Float Switch N/A Mechanical Bin Control ( Proximity Sw. ) Required refrigeration capacity for ice maker is 5700 BTU/h at discharge pressure 213 PSIG and suction pressure 31.2 PSIG with R-404A refrigerant. Suction pressure needs to be 31.2 PSIG. Copper Tube on Cylinder Thermostatic Expansion Valve Evaporator Pressure Regulator R-404A, 3.6 oz. (100g Holding Charge) High 427 PSIG, Low 230 PSIG High Voltage Cut-off Relay Internal Protector Manual reset Circuit Breaker or Fuse Auto-reset High Pressure Control Switch Float Switch and Timer Spare Fuse Ice Storage Bin VOLTAGE RANGE 104-127 V AMBIENT TEMP. 45-100° F WATER SUPPLY TEMP. 45-90° F WATER SUPPLY PRESSURE 10-113 PSIG 3A0984 We reserve the right to make changes in specifications and design without prior notice. 8 F-1000MAF-C AC SUPPLY VOLTAGE COMPRESSOR GEAR MOTOR FAN MOTOR OTHER MAXIMUM FUSE SIZE MAX. HACR BREAKER (USA ONLY) MAX. CIRC. BREAKER (CANADA ONLY) MINIMUM CIRCUIT AMPACITY APPROXIMATE ICE PRODUCTION PER 24 HR. lbs./day ( kg/day ) Reference without *marks SHAPE OF ICE ICE QUALITY APPROXIMATE STORAGE CAPACITY ELECTRIC & WATER CONSUMPTION ELECTRIC W (kWH/100 lbs.) POTABLE WATER gal./24HR (gal./100 lbs.) EXTERIOR DIMENSIONS (WxDxH) EXTERIOR FINISH WEIGHT CONNECTIONS - ELECTRIC - WATER SUPPLY - DRAIN ICE MAKING SYSTEM HARVESTING SYSTEM ICE MAKING WATER CONTROL COOLING WATER CONTROL BIN CONTROL SYSTEM COMPRESSOR CONDENSER EVAPORATOR REFRIGERANT CONTROL REFRIGERANT CHARGE DESIGN PRESSURE P.C. BOARD CIRCUIT PROTECTION COMPRESSOR PROTECTION GEAR MOTOR PROTECTION REFRIGERANT CIRCUIT PROTECTION LOW WATER PROTECTION ACCESSORIES -SUPPLIED -REQUIRED OPERATING CONDITIONS DRAWING NO. (DIMENSION) 208-230/60/1 (3 wire with neutral for 115V) 240 V 4.2 RLA 34 LRA 120 V 1.6 FLA 1/6 HP 115 V 0.85FLA 1/15 HP 120 V 0.03A 15 A 15 A 15 A 15 A Ambient WATER TEMP. (°F) Temp.(°F) 50 70 90 70 *860 (390) 820 (373) 790 (359) 80 765 (346) 735 (333) 710 (321) 90 680 (309) 665 (302) 635 (287) 100 610 (277) 585 (266) 550 (249) Cubelet Approx. 80%, Ice (90/70°F, Conductivity 200 µs/cm) N/A 90/70°F 70/50°F 1230 (4.4) 1210 (3.4) 80 (12) 103 (12) 22" x 27-3/8" x 25-1/4" (560 x 695 x 642mm) Stainless Steel, Galvanized Steel (Rear) Net 172 lbs. ( 78 kg ), Shipping 198 lbs. ( 90 kg ) Permanent - Connection Inlet 1/2" FPT Outlet 3/4" FPT Auger type Direct Driven Auger ( 1/6 HP Gear Motor ) Float Switch N/A Mechanical Bin Control ( Proximity Sw. ) Hermetic, Model RS70-C1E-PFV Air-cooled, Fin and tube type Copper Tube on Cylinder Thermostatic Expansion Valve R-404A, 1 lb.12oz. (800g) High 427 PSIG, Low 230 PSIG High Voltage Cut-off Relay Internal Protector Manual reset Circuit Breaker or Fuse Auto-reset High Pressure Control Switch Float Switch and Timer Spare Fuse Ice Storage Bin VOLTAGE RANGE 187-253 V AMBIENT TEMP. 45-100° F WATER SUPPLY TEMP. 45-90° F WATER SUPPLY PRESSURE 10-113 PSIG 3A0981 We reserve the right to make changes in specifications and design without prior notice. 9 F-1000MWF-C AC SUPPLY VOLTAGE COMPRESSOR GEAR MOTOR OTHER MAXIMUM FUSE SIZE MAX. HACR BREAKER (USA ONLY) MAX. CIRC. BREAKER (CANADA ONLY) MINIMUM CIRCUIT AMPACITY APPROXIMATE ICE PRODUCTION PER 24 HR. lbs./day ( kg/day ) Reference without *marks SHAPE OF ICE ICE QUALITY APPROXIMATE STORAGE CAPACITY ELECTRIC & WATER CONSUMPTION ELECTRIC W (kWH/100 lbs.) POTABLE WATER WATER-COOLED CONDENSER gal./24HR (gal./100 lbs.) EXTERIOR DIMENSIONS (WxDxH) EXTERIOR FINISH WEIGHT CONNECTIONS - ELECTRIC - WATER SUPPLY - DRAIN ICE MAKING SYSTEM HARVESTING SYSTEM ICE MAKING WATER CONTROL COOLING WATER CONTROL BIN CONTROL SYSTEM COMPRESSOR CONDENSER EVAPORATOR REFRIGERANT CONTROL REFRIGERANT CHARGE DESIGN PRESSURE P.C. BOARD CIRCUIT PROTECTION COMPRESSOR PROTECTION GEAR MOTOR PROTECTION REFRIGERANT CIRCUIT PROTECTION LOW WATER PROTECTION ACCESSORIES -SUPPLIED -REQUIRED OPERATING CONDITIONS DRAWING NO. (DIMENSION) 208-230/60/1 (3 wire with neutral for 115V) 240 V 4.2 RLA 34 LRA 120 V 1.6 FLA 1/6 HP 120 V 0.03A 15 A 15 A 15 A 15 A Ambient WATER TEMP. (°F) Temp.(°F) 50 70 90 70 *790 (358) 760 (346) 750 (340) 80 735 (333) 720 (327) 710 (322) 90 695 (316) *685 (311) 670 (304) 100 660 (299) 645 (294) *600 Cubelet Approx. 80%, Ice (90/70°F, Conductivity 200 µs/cm) N/A 90/70°F 70/50°F 1170 (4.1) 1160 (3.5) 82 (12) 95 (12) 492 (72) 303 (34) 22" x 27-3/8" x 25-1/4" (560 x 695 x 642mm) Stainless Steel, Galvanized Steel (Rear) Net 172 lbs. ( 78 kg ), Shipping 198 lbs. ( 90 kg ) Permanent - Connection Inlet 1/2" FPT Cond. Inlet 1/2" FPT Outlet 3/4" FPT Cond. Outlet 3/8"-18 NPT Auger type Direct Driven Auger ( 1/6 HP Gear Motor ) Float Switch Automatic Water Regulator Mechanical Bin Control ( Proximity Sw. ) Hermetic, Model RS70-C1E-PFV Water-cooled, Tube in tube type Copper Tube on Cylinder Thermostatic Expansion Valve R-404A, 15oz. (425g) High 427 PSIG, Low 230 PSIG High Voltage Cut-off Relay Internal Protector Manual reset Circuit Breaker or Fuse Auto-reset High Pressure Control Switch Float Switch and Timer Spare Fuse Ice Storage Bin VOLTAGE RANGE 187 - 253 V AMBIENT TEMP. 45 - 100° F WATER SUPPLY TEMP. 45 - 90° F WATER SUPPLY PRESSURE 10 - 113 PSIG 3A0982 We reserve the right to make changes in specifications and design without prior notice. 10 F-1000MRF-C AC SUPPLY VOLTAGE COMPRESSOR GEAR MOTOR FAN MOTOR REMOTE OTHER MAXIMUM FUSE SIZE MAX. HACR BREAKER (USA ONLY) MAX. CIRC. BREAKER (CANADA ONLY) MINIMUM CIRCUIT AMPACITY APPROXIMATE ICE PRODUCTION PER 24 HR. lbs./day ( kg/day ) Reference without *marks SHAPE OF ICE ICE QUALITY APPROXIMATE STORAGE CAPACITY ELECTRIC & WATER CONSUMPTION ELECTRIC W (kWH/100 lbs.) POTABLE WATER gal./24HR (gal./100 lbs.) EXTERIOR DIMENSIONS (WxDxH) EXTERIOR FINISH WEIGHT CONNECTIONS - ELECTRIC - WATER SUPPLY - DRAIN - REFRIGERATION CIRCUIT ICE MAKING SYSTEM HARVESTING SYSTEM ICE MAKING WATER CONTROL COOLING WATER CONTROL BIN CONTROL SYSTEM COMPRESSOR CONDENSER EVAPORATOR REFRIGERANT CONTROL REFRIGERANT CHARGE DESIGN PRESSURE P.C. BOARD CIRCUIT PROTECTION COMPRESSOR PROTECTION GEAR MOTOR PROTECTION REFRIGERANT CIRCUIT PROTECTION LOW WATER PROTECTION ACCESSORIES -SUPPLIED -REQUIRED OPERATING CONDITIONS DRAWING NO. (DIMENSION) 208-230/60/1 (3 wire with neutral for 115V) 240 V 4.2 RLA 34 LRA 120 V 1.6 FLA 1/6 HP 120 V 3A MAX 120 V 0.03A 15 A 15 A 15 A 15 A Ambient WATER TEMP. (°F) Temp.(°F) 50 70 90 70 *840 (381) 810 (368) 790 (358) 80 765 (347) 745 (337) 720 (327) 90 700 (317) *695 (315) 660 (299) 100 640 (290) 620 (282) 575 (261) Cubelet Approx. 80%, Ice (90/70°F, Conductivity 200 µs/cm) N/A 90/70°F 70/50°F 1310 (4.5) 1300 (3.7) 83 (12) 101(12) 22" x 27-3/8" x 25-1/4" (560 x 695 x 642mm) Stainless Steel, Galvanized Steel (Rear) Net 172 lbs. ( 78 kg ), Shipping 198 lbs. ( 90 kg ) Permanent - Connection Inlet 1/2" FPT Outlet 3/4" FPT Discharge line 1-1/16-12 UNF Fitting (#10 AEROQUIP) Liquid line 5/8-18 UNF Fitting (#6 AEROQUIP) Auger type Direct Driven Auger ( 1/6 HP Gear Motor ) Float Switch N/A Mechanical Bin Control ( Proximity Sw. ) Hermetic, Model RS70-C1E-PFV Air-cooled Remote Condenser unit URC-6F Recommended Copper Tube on Cylinder Thermostatic Expansion Valve Condensing Pressure Regulator on URC-6F R-404A, 4 lb.1oz. (1850g) (Ice Maker: 2 lb. 3 oz., Cond. Unit: 1 lb. 14 oz. ) High 427 PSIG, Low 230 PSIG High Voltage Cut-off Relay Internal Protector Manual reset Circuit Breaker or Fuse Auto-reset High Pressure Control Switch Float Switch and Timer Spare Fuse Ice Storage Bin VOLTAGE RANGE 187-253 V AMBIENT TEMP. 45-100° F WATER SUPPLY TEMP. 45-90° F WATER SUPPLY PRESSURE 10-113 PSIG 3A0983 We reserve the right to make changes in specifications and design without prior notice. 11 F-1000MLF-C AC SUPPLY VOLTAGE GEAR MOTOR OTHER MAXIMUM FUSE SIZE MAX. HACR BREAKER (USA ONLY) MAX. CIRC. BREAKER (CANADA ONLY) MINIMUM CIRCUIT AMPACITY APPROXIMATE ICE PRODUCTION PER 24 HR. lbs./day ( kg/day ) This data is for reference only, different condensing unit will vary data. SHAPE OF ICE ICE QUALITY APPROXIMATE STORAGE CAPACITY ELECTRIC & WATER CONSUMPTION ELECTRIC W (kWH/100 lbs.) POTABLE WATER gal./24HR (gal./100 lbs.) EXTERIOR DIMENSIONS (WxDxH) EXTERIOR FINISH WEIGHT CONNECTIONS - ELECTRIC - WATER SUPPLY - DRAIN - REFRIGERATION CIRCUIT ICE MAKING SYSTEM HARVESTING SYSTEM ICE MAKING WATER CONTROL COOLING WATER CONTROL BIN CONTROL SYSTEM CONDENSING UNIT EVAPORATOR REFRIGERANT CONTROL REFRIGERANT CHARGE DESIGN PRESSURE P.C. BOARD CIRCUIT PROTECTION COMPRESSOR PROTECTION GEAR MOTOR PROTECTION REFRIGERANT CIRCUIT PROTECTION LOW WATER PROTECTION ACCESSORIES -SUPPLIED -REQUIRED OPERATING CONDITIONS DRAWING NO. (DIMENSION) 115/60/1 120 V 1.6 FLA 1/6 HP 120 V 0.03A 15 A 15 A 15 A 15 A Ambient WATER TEMP. (F) Temp. (F) 50 70 90 70 1020 (463) 945 (428) 915 (415) 80 885 (402) 860 (390) 835 (378) 90 805 (366) 795 (361) 760 (344) 100 735 (333) 710 (323) 640 (290) Cubelet Approx. 80%, Ice (90/70°F, Conductivity 200 µs/cm) N/A 90/70°F 70/50°F 135 (0.40) 135 (0.32) 95 (12) 122 (12) 22" x 27-3/8" x 25-1/4" (560 x 695 x 642mm) Stainless Steel, Galvanized Steel (Rear) Net 110 lbs. ( 50 kg ), Shipping 137 lbs. ( 62 kg ) Permanent - Connection Inlet 1/2" FPT Outlet 3/4" FPT Outlet (Vapor) line 1-1/16-12 UNF Fitting (#10 AEROQUIP) Inlet (Liquid) line 5/8-18 UNF Fitting (#6 AEROQUIP) Auger type Direct Driven Auger ( 1/6 HP Gear Motor ) Float Switch N/A Mechanical Bin Control ( Proximity Sw. ) Required refrigeration capacity for ice maker is 5700 BTU/h at discharge pressure 213 PSIG and suction pressure 31.2 PSIG with R-404A refrigerant. Suction pressure needs to be 31.2 PSIG. Copper Tube on Cylinder Thermostatic Expansion Valve Evaporator Pressure Regulator R-404A, 3.6 oz. (100g Holding Charge) High 427 PSIG, Low 230 PSIG High Voltage Cut-off Relay Internal Protector Manual reset Circuit Breaker or Fuse Auto-reset High Pressure Control Switch Float Switch and Timer Spare Fuse Ice Storage Bin VOLTAGE RANGE 104-127 V AMBIENT TEMP. 45-100° F WATER SUPPLY TEMP. 45-90° F WATER SUPPLY PRESSURE 10-113 PSIG 3A0984 We reserve the right to make changes in specifications and design without prior notice. 12 2. CONDENSER UNIT URC-6F 13 SPECIFICATIONS MODEL: URC-6F EXTERIOR Galvanized Steel DIMENSIONS (W x D x H) 21-15/16" x 15-11/16" x 17-7/8" (557 x 398 x 454 mm) REFRIGERANT CHARGE R404A WEIGHT Net 61 lbs. (28 kg) Shipping 68 lbs. (31 kg) 1 lb. 14 oz. (850 g) CONNECTIONS REFRIGERANT ELECTRICAL One Shot Couplings (Aeroquip) Permanent Connection CONDENSER Air-cooled HEAD PRESSURE CONTROL Condensing Pressure Regulator AMBIENT CONDITION Min. -20°F - Max. +122°F (-29°C to +50°C) Outdoor use 14 II. GENERAL INFORMATION 1. CONSTRUCTION F-1000MAF/-C Control Water Valve Water Supply Inlet Bin Control Junction Box Ice Chute Condenser Evaporator Fan Motor Expansion Valve Compressor Flush Water Valve Drier Control Box Gear Motor 15 F-1000MWF/-C Control Water Valve Water Supply Inlet Bin Control Junction Box Ice Chute Evaporator Water Regulator Expansion Valve Compressor Flush Water Valve Drier Control Box Gear Motor 16 F-1000MRF/-C Control Water Valve Water Supply Inlet Bin Control Junction Box Ice Chute Evaporator Compressor Expansion Valve Receiver Tank Flush Water Valve Control Box Drier Gear Motor 17 F-1000MLF/-C Control Water Valve Water Supply Inlet Bin Control Junction Box Ice Chute Evaporator Hot Gas Valve Expansion Valve Solenoid Valve Flush Water Valve Heat Exchanger Control Box Gear Motor 18 2. CONTROL BOX LAYOUT F-1000MAF/-C FLUSH TIMER WATER CONTROL RELAY TRANSFORMER GEAR MOTOR RELAY CONNECTOR FLUSH CIRCUIT PROTECT RELAY FAN MOTOR CAP PRESSURE SWITCH GEAR MOTOR PROTECT RELAY GEAR MOTOR CAP. FLUSH SWITCH ICE POWER SWITCH STARTER FUSE START CAPACITOR FUSE (GEAR MOTOR) RUN CAPACITOR CONTROL TIMER Note: The above component names are identical with the Wiring Label, but not with the Parts List. 19 F-1000MWF, F-1000MRF/-C FLUSH TIMER WATER CONTROL RELAY TRANSFORMER GEAR MOTOR RELAY CONNECTOR CIRCUIT PROTECT RELAY PRESSURE SWITCH FLUSH GEAR MOTOR CAP. FLUSH SWITCH ICE POWER SWITCH GEAR MOTOR PROTECT RELAY STARTER FUSE START CAPACITOR RUN CAPACITOR CONTROL TIMER 20 FUSE (GEAR MOTOR) F-1000MLF/-C FLUSH TIMER WATER CONTROL RELAY TRANSFORMER CONNECTOR CIRCUIT PROTECT RELAY FLUSH GEAR MOTOR CAP. FLUSH SWITCH ICE POWER SWITCH GEAR MOTOR PROTECT RELAY FUSE FUSE (GEAR MOTOR) CONTROL TIMER 21 III. TECHNICAL INFORMATION 1. WATER CIRCUIT AND REFRIGERATION CIRCUIT F-1000MAF/-C 22 F-1000MWF/-C 23 F-1000MRF/-C 24 F-1000MLF/-C 25 2. WIRING DIAGRAMS F-1000MAF/-C, F-1000MWF/-C, F-1000MRF/-C 26 F-1000MLF/-C 27 3. SEQUENCE OF ELECTRICAL CIRCUIT [a] When Power Switch is moved to “ON” position and Flush Switch to “ICE” position, water starts to be supplied to Reservoir. 28 [b] When Reservoir has been filled, Gear Motor starts immediately. 29 [c] Compressor starts about 60 sec. after Gear Motor starts. 30 [d] Bin Control operates, and about 6 sec. later, Compressor and Gear Motor stop simultaneously. 31 [e] Low Water (Except Water-cooled Model). 32 [f] Low Water (Water-cooled Model), or Dirty Air Filter (Air-cooled Model), Pressure Switch to “OPEN”, Compressor and Gear Motor operates intermittently. 33 [g] When Flush Switch is moved to “FLUSH” position, Flush Water Valve opens and flushes Reservoir and Evaporator. 34 [h] When Flush Timer operates (for 15 min. every 12 hours). 35 [i] When 208-230V are supplied to Circuit Protect Relay, it protects the circuit from miswiring. If the power supply is properly connected, the contact of Circuit Protect Relay does not move even when the coil is energized. 36 [j] When input voltage is too low, (Less than 70%), Gear Motor Fuse (1.5A) is blown causing the Compressor and Gear Motor to turn off immediately. 37 4. TIMING CHART Miswiring. Circuit Protect Relay operates.) Proper wiring. The unit starts. BIN CONTROL OFF 1. CIRCUIT PROTECT RELAY ON ON OFF UPPER 2. WATER LEVEL UPPER 3. FLOAT SWITCH LOWER 4. WATER CONTROL RELAY 5. CONTROL WATER VALVE 6. FLUSH TIMER 7. FLUSH SWITCH 8. FLUSH WATER VALVE 9. BIN CONTROL LOWER BOTTOM ON OFF ON OFF ON OFF ON OFF 1-2 2-3 FLUSH ICE ON OFF ON OFF 1 sec 10. GEAR MOTOR RELAY 11. GEAR MOTOR 12. FAN MOTOR 6 sec OFF ON OFF ON OFF 60 sec 13. COMPRESSOR 60 sec ON OFF 14. PRESSURE ON SWITCH OFF 15. HEATER 1 sec ON ON OFF 38 FLUSH TIMER LOW WATER 1. CIRCUIT PROTECT RELAY ON OFF UPPER 2. WATER LEVEL UPPER 3. FLOAT SWITCH LOWER 4. WATER CONTROL RELAY 5. CONTROL WATER VALVE 6. FLUSH TIMER LOWER BOTTOM ON OFF ON OFF ON OFF ON OFF 1-2 2-3 21 min every 12 hr FLUSH 7. FLUSH SWITCH 8. FLUSH WATER VALVE 9. BIN CONTROL ICE ON OFF ON OFF 150 sec 10. GEAR MOTOR RELAY 11. GEAR MOTOR 12. FAN MOTOR 1 sec OFF ON OFF ON OFF 60 sec ON OFF 14. PRESSURE ON SWITCH OFF 15. HEATER 1 sec ON 90 sec 13. COMPRESSOR 150 sec ON OFF 39 90 sec 60 sec FLUSH SWITCH FLUSH 1. CIRCUIT PROTECT RELAY PRESSURE SWITCH ICE OFF ON ON OFF UPPER 2. WATER LEVEL UPPER 3. FLOAT SWITCH LOWER 4. WATER CONTROL RELAY 5. CONTROL WATER VALVE 6. FLUSH TIMER LOWER BOTTOM ON OFF ON OFF ON OFF ON OFF 1-2 2-3 FLUSH 7. FLUSH SWITCH 8. FLUSH WATER VALVE 9. BIN CONTROL ICE ON OFF ON OFF 150 sec 10. GEAR MOTOR RELAY 11. GEAR MOTOR 12. FAN MOTOR 1 sec OFF ON OFF ON OFF 90 sec 13. COMPRESSOR 1 sec ON 60 sec 60 sec ON OFF 14. PRESSURE ON SWITCH OFF 1 sec 15. HEATER ON OFF 40 5. PERFORMANCE DATA F-1000MAF APPROXIMATE ICE PRODUCTION PER 24 HR. lbs./day (kg/day) APPROXIMATE ELECTRIC CONSUMPTION watts APPROXIMATE WATER CONSUMPTION PER 24 HR. gal./day (l/day) EVAPORATOR OUTLET TEMP. °F (°C) HEAD PRESSURE PSIG (kg/cm²G) SUCTION PRESSURE PSIG ( kg/cm²G ) TOTAL HEAT OF REJECTION Ambient Temp. (F) 70 80 90 100 70 80 90 100 70 80 90 100 70 80 90 100 70 80 90 100 70 80 90 100 Water Temp. 70 970 (440) 930 (422) 855 (388) 820 (372) 755 (342) 740 (336) 665 (301) 635 (289) 1160 -1165 -1175 -1185 -1195 -1200 -1210 -1215 -116 (440) 112 (422) 103 (388) 98 (372) 90 (342) 89 (336) 80 (301) 76 (289) 19 (-7) 19 (-7) 19 (-7) 23 (-5) 23 (-5) 23 (-5) 25 (-4) 25 (-4) 213 (15.0) 213 (15.0) 244 (17.1) 244 (17.1) 274 (19.3) 274 (19.3) 315 (22.1) 315 (22.1) 32 (2.3) 32 (2.3) 35 (2.5) 35 (2.5) 38 (2.6) 38 (2.6) 41 (2.9) 41 (2.9) 5090 BTU/h (AT 90°F /WT 70°F) Note: The data without *marks should be used for reference. We reserve the right to make changes in specifications and design without prior notice. 41 (F) 50 90 890 785 695 595 1170 1190 1205 1220 107 94 83 71 19 23 25 25 213 244 274 315 32 35 38 41 (404) (357) (314) (270) ----(404) (357) (314) (270) (-7) (-5) (-4) (-4) (15.0) (17.1) (19.3) (22.1) (2.3) (2.5) (2.6) (2.9) F-1000MWF APPROXIMATE ICE PRODUCTION PER 24 HR. lbs./day (kg/day) APPROXIMATE ELECTRIC CONSUMPTION watts APPROXIMATE WATER CONSUMPTION PER 24 HR. (TOTAL) gal./day (l/day) EVAPORATOR OUTLET TEMP. °F (°C) HEAD PRESSURE PSIG (kg/cm²G) SUCTION PRESSURE Ambient Temp. (F) 70 80 90 100 70 80 90 100 70 80 90 100 70 80 90 100 70 80 90 100 70 80 90 100 PSIG ( kg/cm²G ) WATER FLOW FOR CONDENSER PRESSURE DROP OF COOLING WATER LINE HEAT OF REJECTION FROM CONDENSER HEAT OF REJECTION FROM COMPRESSOR Water Temp. 50 70 890 (404) 855 (389) 820 (372) 805 (364) 770 (349) 755 (342) 720 (327) 705 (320) 1155 -1160 -1155 -1160 -1155 -1160 -1155 -1160 -410 (1.86) 526 (2.39) 427 (1.94) 548 (2.49) 443 (2.01) 571 (2.59) 461 (2.09) 599 (2.72) 23 (-5) 23 (-5) 23 (-5) 23 (-5) 23 (-5) 23 (-5) 23 (-5) 23 (-5) 263 (18.5) 266 (18.7) 263 (18.5) 266 (18.7) 263 (18.5) 266 (18.7) 263 (18.5) 266 (18.7) 33 (2.3) 34 (2.4) 33 (2.3) 34 (2.4) 33 (2.3) 34 (2.4) 33 (2.3) 34 (2.4) 38 gal/h (AT 90°F /WT 70°F) Less than 7 PSIG 7110 BTU/h (AT 90°F /WT 70°F) 1340 BTU/h (AT 90°F /WT 70°F) Note: The data without *marks should be used for reference. We reserve the right to make changes in specifications and design without prior notice. 42 (F) 90 840 785 735 655 1185 1185 1185 1185 811 853 898 989 25 25 25 25 269 269 269 269 35 35 35 35 (380) (356) (334) (297) ----(3.69) (3.88) (4.08) (4.49) (-4) (-4) (-4) (-4) (18.9) (18.9) (18.9) (18.9) (2.5) (2.5) (2.5) (2.5) F-1000MRF APPROXIMATE ICE PRODUCTION PER 24 HR. lbs./day (kg/day) APPROXIMATE ELECTRIC CONSUMPTION watts APPROXIMATE WATER CONSUMPTION PER 24 HR. gal./day (l/day) EVAPORATOR OUTLET TEMP. °F (°C) HEAD PRESSURE PSIG (kg/cm²G) SUCTION PRESSURE Ambient Temp. (F) 70 80 90 100 70 80 90 100 70 80 90 100 70 80 90 100 70 80 90 100 70 80 90 100 PSIG ( kg/cm²G ) CONDENSER VOLUME HEAT OF REJECTION FROM CONDENSER HEAT OF REJECTION FROM COMPRESSOR 50 Water Temp. 70 895 (407) 805 (366) 745 (338) 650 (296) 1285 -1290 -1295 -1320 -108 (407) 97 (366) 89 (338) 78 (296) 24 (-4) 26 (-3) 27 (-3) 28 (-2) 221 (15.5) 239 (16.8) 256 (18.0) 295 (20.7) 33 (2.3) 35 (2.4) 36 (2.5) 39 (2.7) 930 (422) 835 (379) 750 (341) 675 (306) 1285 -1290 -1295 -1310 -112 (422) 100 (379) 90 (341) 81 (306) 23 (-5) 25 (-4) 26 (-3) 28 (-2) 221 (15.5) 239 (16.8) 256 (18.0) 295 (20.7) 33 (2.3) 35 (2.4) 36 (2.5) 39 (2.7) 74.5 cu in 7660 BTU/h (AT 90°F /WT 70°F) 1380 BTU/h (AT 90°F /WT 70°F) Note: The data without *marks should be used for reference. We reserve the right to make changes in specifications and design without prior notice. 43 (F) 90 865 780 700 605 1290 1290 1305 1325 104 93 84 73 25 26 28 28 221 239 256 295 33 35 36 39 (393) (353) (317) (274) ----(393) (353) (317) (274) (-4) (-3) (-2) (-2) (15.5) (16.8) (18.0) (20.7) (2.3) (2.4) (2.5) (2.7) F-1000MLF APPROXIMATE ICE PRODUCTION PER 24 HR. lbs./day (kg/day) APPROXIMATE ELECTRIC CONSUMPTION watts APPROXIMATE WATER CONSUMPTION PER 24 HR. gal./day (l/day) EVAPORATOR OUTLET TEMP. °F (°C) HEAD PRESSURE PSIG (kg/cm²G) SUCTION PRESSURE PSIG ( kg/cm²G ) Ambient Temp. (°F) 70 80 90 100 70 80 90 100 70 80 90 100 70 80 90 100 70 80 90 100 70 80 90 100 50 1150 980 900 830 135 135 130 130 138 117 108 99 21 21 21 23 106 125 143 166 26 30 33 35 (522) (444) (408) (376) ----(522) (444) (408) (376) (-6) (-6) (-6) (-5) (7.4) (8.7) (10.0) (11.7) (1.8) (2.1) (2.3) (2.5) Water Temp. (°F) 70 90 1035 (469) 1005 (456) 950 (431) 925 (420) 885 (401) 850 (386) 805 (366) 690 (313) 135 -135 -130 -130 -130 -130 -130 -130 -124 (469) 121 (456) 114 (431) 111 (420) 106 (401) 102 (386) 97 (366) 83 (313) 21 (-6) 21 (-6) 21 (-6) 21 (-6) 21 (-6) 23 (-5) 23 (-5) 23 (-5) 106 (7.4) 106 (7.4) 125 (8.7) 125 (8.7) 143 (10.0) 143 (10.0) 166 (11.7) 166 (11.7) 26 (1.8) 26 (1.8) 30 (2.1) 30 (2.1) 33 (2.3) 33 (2.3) 35 (2.5) 35 (2.5) Note: The data without *marks should be used for reference. This data is for reference only, different condensing unit will vary data. We reserve the right to make changes in specifications and design without prior notice. 44 F-1000MAF-C APPROXIMATE ICE PRODUCTION PER 24 HR. lbs./day (kg/day) APPROXIMATE ELECTRIC CONSUMPTION watts APPROXIMATE WATER CONSUMPTION PER 24 HR. gal./day (l/day) EVAPORATOR OUTLET TEMP. °F (°C) HEAD PRESSURE PSIG (kg/cm²G) SUCTION PRESSURE PSIG ( kg/cm²G ) TOTAL HEAT OF REJECTION Ambient Temp. (F) 70 80 90 100 70 80 90 100 70 80 90 100 70 80 90 100 70 80 90 100 70 80 90 100 Water Temp. 70 860 (390) 820 (373) 765 (346) 735 (333) 680 (309) 665 (302) 610 (277) 585 (266) 1210 -1215 -1220 -1220 -1225 -1230 -1245 -1250 -103 (390) 99 (373) 92 (346) 88 (333) 82 (309) 80 (302) 73 (277) 71 (266) 18 (-8) 18 (-8) 18 (-8) 23 (-5) 23 (-5) 23 (-5) 27 (-3) 27 (-3) 209 (14.7) 209 (14.7) 243 (17.1) 243 (17.1) 277 (19.5) 277 (19.5) 217 (22.3) 317 (22.3) 32 (2.2) 32 (2.2) 35 (2.5) 35 (2.5) 38 (2.7) 38 (2.7) 41 (2.9) 41 (2.9) 9050 BTU/h (AT 90°F /WT 70°F) Note: The data without *marks should be used for reference. We reserve the right to make changes in specifications and design without prior notice. 45 (F) 50 90 790 710 635 550 1215 1225 1235 1255 95 85 76 66 18 23 27 27 209 243 277 217 32 35 38 41 (359) (321) (287) (249) ----(359) (321) (287) (249) (-8) (-5) (-3) (-3) (14.7) (17.1) (19.5) (22.3) (2.2) (2.5) (2.7) (2.9) F-1000MWF-C APPROXIMATE ICE PRODUCTION PER 24 HR. lbs./day (kg/day) APPROXIMATE ELECTRIC CONSUMPTION watts APPROXIMATE WATER CONSUMPTION PER 24 HR. (TOTAL) gal./day (l/day) EVAPORATOR OUTLET TEMP. °F (°C) HEAD PRESSURE PSIG (kg/cm²G) SUCTION PRESSURE Ambient Temp. (F) 70 80 90 100 70 80 90 100 70 80 90 100 70 80 90 100 70 80 90 100 70 80 90 100 PSIG ( kg/cm²G ) WATER FLOW FOR CONDENSER PRESSURE DROP OF COOLING WATER LINE HEAT OF REJECTION FROM CONDENSER HEAT OF REJECTION FROM COMPRESSOR Water Temp. 70 790 (358) 760 (346) 735 (333) 720 (327) 695 (316) 685 (311) 660 (299) 645 (294) 1160 -1170 -1160 -1170 -1160 -1170 -1160 -1170 -398 (1.81) 534 (2.43) 414 (1.88) 554 (2.52) 427 (1.94) 574 (2.61) 442 (2.01) 598 (2.72) 23 (-5) 23 (-5) 23 (-5) 23 (-5) 23 (-5) 23 (-5) 23 (-5) 23 (-5) 263 (18.5) 266 (18.7) 263 (18.5) 266 (18.7) 263 (18.5) 266 (18.7) 263 (18.5) 266 (18.7) 33 (2.3) 34 (2.4) 33 (2.3) 34 (2.4) 33 (2.3) 34 (2.4) 33 (2.3) 34 (2.4) 40 gal/h (AT 90°F /WT 70°F) Less than 7 PSIG 7110 BTU/h (AT 90°F /WT 70°F) 1340 BTU/h (AT 90°F /WT 70°F) Note: The data without *marks should be used for reference. We reserve the right to make changes in specifications and design without prior notice. 46 (F) 50 90 750 710 670 600 1185 1185 1185 1185 859 898 939 1032 25 25 25 25 269 269 269 269 35 35 35 35 (340) (322) (304) (272) ----(3.91) (4.08) (4.27) (4.69) (-4) (-4) (-4) (-4) (18.9) (18.9) (18.9) (18.9) (2.5) (2.5) (2.5) (2.5) F-1000MRF-C APPROXIMATE ICE PRODUCTION PER 24 HR. lbs./day (kg/day) APPROXIMATE ELECTRIC CONSUMPTION watts APPROXIMATE WATER CONSUMPTION PER 24 HR. gal./day (l/day) EVAPORATOR OUTLET TEMP. °F (°C) HEAD PRESSURE PSIG (kg/cm²G) SUCTION PRESSURE Ambient Temp. (F) 70 80 90 100 70 80 90 100 70 80 90 100 70 80 90 100 70 80 90 100 70 80 90 100 PSIG ( kg/cm²G ) CONDENSER VOLUME HEAT OF REJECTION FROM CONDENSER HEAT OF REJECTION FROM COMPRESSOR 50 Water Temp. 70 810 (368) 745 (337) 695 (315) 620 (282) 1300 -1505 -1310 -1335 -98 (368) 89 (337) 83 (315) 75 (282) 24 (-4) 26 (-3) 25 (-4) 28 (-2) 220 (15.5) 238 (16.7) 256 (18.0) 295 (20.7) 34 (2.4) 36 (2.5) 37 (2.6) 40 (2.8) 840 (381) 765 (347) 700 (317) 640 (290) 1300 -1305 -1310 -1325 -101 (381) 92 (347) 84 (317) 77 (290) 23 (-5) 25 (-4) 26 (-3) 28 (-2) 220 (15.5) 238 (16.7) 256 (18.0) 295 (20.7) 34 (2.4) 36 (2.5) 37 (2.6) 40 (2.8) 74.5 cu in 7840 BTU/h (AT 90°F /WT 70°F) 1400 BTU/h (AT 90°F /WT 70°F) Note: The data without *marks should be used for reference. We reserve the right to make changes in specifications and design without prior notice. 47 (F) 90 790 720 660 575 1305 1305 1320 1340 95 87 79 69 25 26 28 28 220 238 256 295 33 36 37 40 (358) (327) (299) (261) ----(358) (327) (299) (261) (-4) (-3) (-2) (-2) (15.5) (16.7) (18.0) (20.7) (2.4) (2.5) (2.6) (2.8) F-1000MLF-C APPROXIMATE ICE PRODUCTION PER 24 HR. lbs./day (kg/day) APPROXIMATE ELECTRIC CONSUMPTION watts APPROXIMATE WATER CONSUMPTION PER 24 HR. gal./day (l/day) EVAPORATOR OUTLET TEMP. °F (°C) HEAD PRESSURE PSIG (kg/cm²G) SUCTION PRESSURE PSIG ( kg/cm²G ) Ambient Temp. (°F) 70 80 90 100 70 80 90 100 70 80 90 100 70 80 90 100 70 80 90 100 70 80 90 100 50 1020 885 805 735 140 140 135 135 122 106 97 88 21 21 21 23 106 125 143 166 26 30 33 35 (463) (402) (366) (333) ----(463) (402) (366) (333) (-6) (-6) (-6) (-5) (7.4) (8.7) (10.0) (11.7) (1.8) (2.1) (2.3) (2.5) Water Temp. (°F) 70 90 945 (428) 915 (415) 860 (390) 835 (378) 795 (361) 760 (344) 710 (323) 640 (290) 140 -140 -135 -135 -135 -135 -135 -135 -113 (428) 110 (415) 103 (390) 100 (378) 95 (361) 91 (344) 86 (323) 77 (290) 21 (-6) 21 (-6) 21 (-6) 21 (-6) 21 (-6) 23 (-5) 23 (-5) 23 (-5) 106 (7.4) 106 (7.4) 125 (8.7) 125 (8.7) 143 (10.0) 143 (10.0) 166 (11.7) 166 (11.7) 26 (1.8) 26 (1.8) 30 (2.1) 30 (2.1) 33 (2.3) 33 (2.3) 35 (2.5) 35 (2.5) Note: The data without *marks should be used for reference. This data is for reference only, different condensing unit will vary data. We reserve the right to make changes in specifications and design without prior notice. 48 IV. ADJUSTMENT OF COMPONENTS 1. ADJUSTMENT OF WATER REGULATING VALVE - WATER-COOLED MODEL ONLY The Water Regulating Valve also called “WATER REGULATOR” is factory-adjusted. No adjustment is required under normal use. Adjust the Water Regulator , if necessary, using the following procedures. 1) Attach a pressure gauge to the high-side line of the system. Or prepare a thermometer to check the condenser drain temperature. 2) Rotate the Adjustment Screw by using a flat blade screwdriver, so that the pressure gauge shows 260 PSIG (R-404A models/-F type), or the thermometer reads 100 -104°F, in 5 minutes after the icemaking process starts. When the pressure exceeds 260 PSIG, or the condenser drain temperature exceeds 104°F, rotate the Adjustment Screw counterclockwise. 3) Check that the pressure or the condenser drain temperature holds a stable setting. Adjustment Screw Adjustment Screw CW CCW Bottom View CW - Higher CCW - Lower 49 V. SERVICE DIAGNOSIS 1. NO ICE PRODUCTION PROBLEM [1] [2] The icemaker will not start. Water flow does not stop, and the icemaker will not start POSSIBLE CAUSE a) Power Supply OFF position. Loose connection. Bad contacts. 1. 2. 3. b) Power Switch (Control Box) 4. 1. 2. c) Fuse (Control Box) 1. Blown out. 1. d) Circuit Protect Relay 1. Miswiring. 1. e) Flush Timer 1. 2. Flushing out. Bad contacts. 1. 2. f) Flush Switch 1. 2. FLUSH position. Bad contacts. 1. 2. g) h) i) Transformer Control Water Valve Shut-off Valve 1. 1. 1. 2. Coil winding opened. Coil winding opened. Closed. Water failure. 1. 1. 1. 2. j) Plug and Receptacle (Control Box) 1. 2. 1. 2. a) Water Control Relay b) Float Switch 1. 2. 1. Disconnected. Terminal out of Plug or Receptacle. Contact fused. Coil winding opened. Bad contacts. 2. Move to ON position. Tighten. Check for continuity and replace. Replace. Move to ON position. Check for continuity and replace. Check for short circuit and replace. Check power supply voltage and wire properly. Wait for 15 minutes. Check for continuity and replace. Move to ICE position. Check for continuity and replace. Replace. Replace. Open. Wait till water is supplied. Connect. Insert Terminal back in position Replace. Replace. Check for continuity and replace. Clean or replace. Blown fuse. Off position. Bad contacts. 4. 1. 2. 1. Clean or replace 1. 1. Connect. Check for continuity and replace. Check for continuity and replace. Clean Axle and its corresponding holes or replace Bin Control. Replace. 2. [3] Water has been supplied, but the icemaker will not start. REMEDY 1. 2. 3. 1. 2. 1. c) Flush Water Valve 1. d) a) Hoses Water Control Relay 1. 1. Float does not move freely. Valve seat clogged and water leaking. Disconnected. Bad contacts. b) Bin Control 1. Bad contacts. 1. 2. Activator does not move freely. 2. 1. Coil winding opened. 1. 2. bad contacts. 2. Check for continuity and replace. c) Gear Motor Relay d) Control Timer (Printed Circuit Board) 1. Broken. 1. Replace. e) Gear Motor Protect Relay 1. Coil winding opened. 1. Replace. 2. Bad contacts. 2. Check for continuity and replace. 50 PROBLEM [4] Water has been supplied, Fan Motor starts, but Gear Motor and Compressor will not start. [5] Gear Motor and Compressor start but operate intermittently. POSSIBLE CAUSE 1. Blown Fuse. 1. See "3. [3]." Find out the cause and replace the Fuse. b) Thermal Protector (Gear Motor) 1. Bad contacts. 1. Check for continuity and replace. a) Pressure Switch 1. Dirty Air Filter or Condenser. Ambient or condenser water temperature too warm. Condenser water pressure too low or off. (Water-cooled model only) Water Regulating Valve set too high. (Water-cooled model only) Fan not rotating. 1. Clean. 2. Get cooler. 3. Check and get recommended pressure. 4. Adjust it lower. 5. 6. 8. Refrigerant overcharged. Refrigerant line or components plugged. Bad contacts. See "3. [1] a) Fan Motor." Recharge. 9. 1. Loose connections. Bad contacts. 9. 1. b) Starter 2. 1. Coil winding opened. Bad contacts. 2. 1. c) 2. 3. 1. Coil winding opened. Loose Connections. Defective. 1. 2. 3. 4. 5. 6. 7. [6] Gear Motor starts, but Compressor will not start or operates intermittently. 7. Clean and replace drier. 8. 2. 3. 1. Check for continuity and replace. Tighten. Replace.Check for continuity and replace. Replace Timer. Check for continuity and replace. Replace. Tighten. Replace. Loose connections. 1. Tighten. 2. Motor winding opened or grounded. 2. Replace. 3. Motor Protector tripped. 3. e) Power Supply 1. 1. a) Refrigerant Line 1. Circuit Ampacity too low. Gas leaks. Refrigerant line clogged. 2. Find out the cause of overheat or overcurrent. Install a larger-sized conductor. Check for leaks with a leak detector. Reweld leak, replace drier and charge with refrigerant. The amount of refrigerant is marked on Nameplate or Label. Replace the clogged component. a) X2 Relay on Control Timer Start Capacitor or Run Capacitor d) Compressor [7] Gear Motor and Compressor start, but no ice is produced. REMEDY a) Gear Motor Fuse (BUSSMAN GMD 1.5A) 2. 51 1. 2. LOW ICE PRODUCTION PROBLEM [1] Low ice production POSSIBLE CAUSE a) Refrigerant Line 1. Gas leaks. 2. Refrigerant line clogged. 3. Overcharged. b) High-side Pressure Too High c) Expansion Valve (not adjustable) 1. Dirty Air Filter or Condenser. 2. Ambient or condenser water temperature too warm. 3. Condenser water pressure too low or off. [Water-cooled model only] 4. Fan rotating too slow. 5. Water Regulating Valve clogged. [Water-cooled model only] 6. Condensing unit out of order. 1. Low-side pressure too low. 2. Low-side pressure too high. 52 REMEDY 1. See "1. [5] a) Refrigerant Line." 2. Replace the clogged component. 3. Recharge. 1. Clean. 2. Get cooler. 3. Check and get recommended pressure. 4. See "3 [1] a) Fan Motor." 5. Clean. 6. Check condensing unit. 1. Replace. 2. See if Expansion Valve Bulb is mounted properly, and replace the valve if necessary. 3. OTHERS PROBLEM [1] Abnormal noise POSSIBLE CAUSE a) Fan Motor b) Compressor c) Refrigerant Lines d) Gear Motor (Ice Making) e) Evaporator [2] Overflow from Reservoir (Water does not stop.) a) Water Supply b) Control Water Valve c) Float Switch [3] Gear Motor Fuse blown frequently. 1. Bearing worn out. 2. Fan blade deformed. 3. Fan blade does not move freely. 1. Bearings worn out, or cylinder valve broken. 2. Mounting pad out of position. 1. Rub or touch lines or other surfaces. 1. Bearing or Gear worn out / damaged. 1. Too much pressure loss. 2. Scale on inside wall of Freezing Cylinder. 1. Water pressure too high. 1. Diaphragm does not close. 1. Bad contacts. a) Power Supply Voltage 1. Too high or too low. b) Ice Making Unit 1. Bearings or Auger worn out. 1. Bad contacts. c) Bin Control 2. Activator does not move freely. 53 REMEDY 1. Replace. 2. Replace fan blade. 3. Replace. 1. Replace. 2. Reinstall. 1. Replace. 1. Replace. 1. Replace. 2. Remove Auger. Use "SCALE AWAY" or "LIME-A-WAY" solution to clean periodically. If the water is found hard by testing, install a softener. 1. Install a pressure Reducing Valve 1. Clean or replace. 1. Check for continuity and replace. 1. Connect the unit to a power supply of proper voltage. 1. Replace Bearing or Auger. 1. Check for continuity and replace. 2. Clean Axle and its corresponding holes or replace Bin Control. VI. REMOVAL AND REPLACEMENT OF COMPONENTS IMPORTANT Ensure all components, fasteners and thumbscrews are securely in place after the equipment is serviced. IMPORTANT 1. The Polyol Ester (POE) oils used in R-404A units can absorb moisture quickly. Therefore it is important to prevent moisture from entering the system when replacing or servicing parts. 2. Always install a new filter drier every time the sealed refrigeration system is opened. 3. Do not leave the system open for longer than 15 minutes when replacing or servicing parts. 1. SERVICE FOR REFRIGERANT LINES [a] REFRIGERANT RECOVERY [EXCEPT F-1000MLF(-C)] The icemaker unit is provided with two Refrigerant Access Valves - one on the low-side and one on the high-side line. Using proper refrigerant practices recover the refrigerant from the Access Valves and store it in an approved container. Do not discharge the refrigerant into the atmosphere. [b] REFRIGERANT RECOVERY [F-1000MLF ONLY] The refrigerant charge on the F-1000MLF is provided from the external Compressor Rack Assembly. In the event that service is required on the F-1000MLF, close the Suction and Liquid Line Shut-off Valves located at the rear of the unit. Attach the Service Manifold Hoses to the High-side, Low-side and Evaporator Pressure Regulator (E.P.R.) access ports to purge or evacuate the unit. To recharge the system, simply open the Suction and Liquid Line Shut-off Valves after evacuating the F-1000MLF. [c] EVACUATION AND RECHARGE [R-404A] 1) Attach Charging Hoses, a Service Manifold and a Vacuum Pump to the system. Be sure to connect Charging Hoses to both High-side and Low-side Access Valves. IMPORTANT The vacuum level and vacuum pump may be the same as those for current refrigerants. However, the rubber hose and gauge manifold to be used for evacuation and refrigerant charge should be exclusively for POE oils. 54 2) Turn on the Vacuum Pump. Never allow the oil in the Vacuum Pump to flow backward. 3) Allow the Vacuum Pump to pull down to a 29.9" Hg vacuum. Evacuating period depends on pump capacity. 4) Close the Low-side Valve and High-side Valve on the Service Manifold. 5) Disconnect the Vacuum Pump, and attach a Refrigerant Service Cylinder to the High-side line. Remember to loosen the connection, and purge the air from the Hose. See the Nameplate for the required refrigerant charge. Hoshizaki recommends only virgin refrigerant or reclaimed refrigerant which meets ARI Standard No. 700-88 be used. 6) A liquid charge is recommended for charging an R-404A system. Invert the Service Cylinder. Open the High-side, service manifold Valve. 7) Allow the system to charge with liquid until the pressures balance. 8) If necessary, add any remaining charge to the system through the Low-side. Use a throttling valve or liquid dispensing device to add the remaining liquid charge through the Low-side access port with the unit running. 9) Close the two Refrigerant Access Valves, and disconnect the Hoses and Service Manifold. 10) Cap the Access Valves to prevent a possible leak. 2. BRAZING DANGER 1. Refrigerant R-404A itself is not flammable at atmospheric pressure and temperatures up to 176° F. 2. Refrigerant R-404A itself is not explosive or poisonous. However, when exposed to high temperatures (open flames) R-404A can be decomposed to form hydrofluoric acid and carbonyl fluoride both of which are hazardous. 3. Always recover the refrigerant and store it in an approved container. Do not discharge the refrigerant into the atmosphere. 4. Do not use silver alloy or copper alloy containing Arsenic. 5. Do not use R-404A as a mixture with pressurized air for leak testing. Refrigerant leaks can be detected by charging the unit with a little refrigerant, raising the pressure with nitrogen and using an electronic leak detector. 55 3. REMOVAL AND REPLACEMENT OF COMPRESSOR IMPORTANT Always install a new Drier every time the sealed refrigeration system is opened. Do not replace the Drier until after all other repairs or replacement have been made. 1) Turn off the power supply, and remove the panels. 2) Remove the Terminal Cover on the Compressor, and disconnect the Compressor Wiring. 3) Recover the refrigerant and store it in an approved container, if required by an applicable law. 4) Remove the Discharge, Suction and Access Pipes from the Compressor using brazing equipment. WARNING When repairing a refrigerant system, be careful not to let the burner flame contact any electrical wires or insulation. 5) Remove the Bolts and Rubber Grommets. 6) Slide and remove the Compressor. Unpack the new Compressor package. Install the new Compressor. 7) Attach the Rubber Grommets of the prior Compressor. 8) Sandpaper the Discharge, Suction and Access Pipes. 9) Place the Compressor in position, and secure it using the Bolts. 10) Remove plugs from the Discharge, Suction and Access Pipes. 11) Braze the Access, Suction and Discharge lines (Do not change this order), while purging with nitrogen gas flowing at the pressure of 3-4 PSIG. 12) Install the new Drier. 13) Check for leaks using nitrogen gas (140 PSIG) and soap bubbles. 56 14) Evacuate the system, and charge it with refrigerant. For the air-cooled and water-cooled models, see the Nameplate for the required refrigerant charge and type. For the remote air-cooled models, see the label on the Control Box. 15) Connect the Terminals to the Compressor, and replace the Terminal Cover in its correct position. 16) Replace the panels in their correct position, and turn on the power supply. 4. REMOVAL AND REPLACEMENT OF DRIER IMPORTANT Always install a new Drier every time the sealed refrigeration system is opened. Do not replace the Drier until after all other repairs or replacement have been made. 1) Turn off the power supply, and remove the panels. 2) Recover the refrigerant and store it in an approved container, if required by an applicable law. 3) Remove the Drier using brazing equipment. 4) Install the new Drier with the arrow on the Drier in the direction of the refrigerant flow. Use nitrogen gas at the pressure of 3-4 PSIG when brazing the tubings. 5) Check for leaks using nitrogen gas (140 PSIG) and soap bubbles. 6) Evacuate the system, and charge it with refrigerant. For the air-cooled and water-cooled models, see the Nameplate for the required refrigerant charge and type. For the remote air-cooled models, see the label on the Control Box. 7) Replace the panels in their correct position, and turn on the power supply. 57 5. REMOVAL AND REPLACEMENT OF EXPANSION VALVE IMPORTANT Sometimes moisture in the refrigerant circuit exceeds the Drier capacity and freezes up at the Expansion Valve. Always install a new Drier every time the sealed refrigeration system is opened. Do not replace the Drier until after all other repairs or replacement have been made. 1) Turn off the power supply, and remove the panels. 2) Recover the refrigerant and store it in an approved container, if required by an applicable law. 3) Remove the Expansion Valve Bulb at the Evaporator outlet. 4) Remove the Expansion Valve Cover, and remove the Expansion Valve using brazing equipment. 5) Braze the new Expansion Valve with nitrogen gas flowing at the pressure of 3-4 PSIG. WARNING Always protect the valve body by using a damp cloth to prevent the valve from overheating. Do not braze with the valve body exceeding 250°F. 6) Install the new Drier. 7) Check for leaks using nitrogen gas (140 PSIG) and soap bubbles. 8) Evacuate the system. Charge it with refrigerant. For the air-cooled and water-cooled models, see the Nameplate for the required refrigerant charge and type. For the remote air-cooled models, see the label on the Control Box. 9) Attach the Bulb to the suction line. Be sure to secure the Bulb using a band and to insulate it. 10) Place the new set of Expansion Valve Covers in position. 11) Replace the panels in their correct position, and turn on the power supply. 58 6. REMOVAL AND REPLACEMENT OF WATER REGULATING VALVE WATER-COOLED MODEL ONLY IMPORTANT Always install a new Drier every time the sealed refrigeration system is opened. Do not replace the Drier until after all other repairs or replacement have been made. 1) Turn off the power supply, remove the panels and close the Water Supply Line Shutoff Valve. 2) Recover the refrigerant and store it in an approved container. 3) Disconnect the Capillary Tube using brazing equipment. 4) Disconnect the Flare-connections of the valve. 5) Remove the screws and the valve from the Bracket. 6) Install the new valve, and braze the Capillary Tube. 7) Install the new Drier. 8) Check for leaks using nitrogen gas (140 PSIG) and soap bubbles. 9) Connect the Flare-connections. 10) Evacuate the system, and charge it with refrigerant. See the Nameplate for the required refrigerant charge and type. 11) Open the Water Supply Line Shut-off Valve, and turn on the power supply. 12) Check for water leaks. 13) See “IV. 1. ADJUSTMENT OF WATER REGULATING VALVE.” If necessary, adjust the valve. 14) Replace the panels in their correct position. 59 7. REMOVAL AND REPLACEMENT OF CONDENSING PRESSURE REGULATOR (C.P.R.) - REMOTE AIR-COOLED MODEL ONLY IMPORTANT Always install a new Drier every time the sealed refrigeration system is opened. Do not replace the Drier until after all other repairs or replacement have been made. 1) Turn off the power supply. 2) Remove the panels from the remote condenser unit. 3) Recover the refrigerant and store it in an approved container. 4) Remove the C.P.R. using brazing equipment. 5) Braze the new C.P.R. with nitrogen gas flowing at the pressure of 3 - 4 PSIG. WARNING Always protect the C.P.R. body by using a damp cloth to prevent the C.P.R. from overheating. Do not braze with the C.P.R. body exceeding 250°F. 6) Install the new Drier in the icemaker. 7) Check for leaks using nitrogen gas (140 PSIG) and soap bubbles. 8) Evacuate the system and charge it with refrigerant. See the label on the Control Box in the icemaker. 9) Replace the panels in their correct position. 10) Turn on the power supply. 60 8. REMOVAL AND REPLACEMENT OF EVAPORATOR ASSEMBLY 1) Turn off the power supply. 2) Remove the panels. 3) Move the Flush Switch to the "FLUSH" position. 4) Turn on the power supply and drain out all water from the water line. 5) Turn off the power supply. 6) Remove the Band connecting the Spout with the Chute Assembly. 7) Remove the three Thumbscrews and take off the Spout from the Evaporator. CUTTER 8) Remove the Bolt and lift off the Cutter. 9) Remove the Rubber O-ring and the Nylon Ring at the top of the Evaporator. EXTRUDING HEAD 10) Remove the four Socket Head Cap Screws and lift off the Extruding Head. 11) Replace the Bearing inside the Extruding Head, if it exceeds the wear tolerance of 0.02" or is scratched. Note: Replacing the Bearing requires a bearing press adaptor. If it is not available, replace the whole Extruding Head. AUGER 12) Lift off the Auger. If the area in contact with the Bearing is worn out or the Blade scratched, replace the Auger. EVAPORATOR Note: Skip the following steps 13) through 15) when the Evaporator does not need replacement. 61 13) Recover the refrigerant and store it in an approved container, if required by an applicable law. IMPORTANT Always install a new Drier every time the sealed refrigeration system is opened. Do not replace the Drier until after all other repairs or replacement have been made. 14) Remove the Bulb of the Expansion Valve. 15) Disconnect the brazing-connections of the Expansion Valve and the Copper Tube - Low Side from the Evaporator, using brazing equipment. 16) Remove the two Truss Head Machine Screws and the Strap securing the Evaporator. 17) Disconnect the three Hoses from the Evaporator. 18) Remove the four Socket Head Cap Screws securing the Evaporator with the BearingLower. 19) Lift off the Evaporator. BEARING-LOWER AND MECHANICAL SEAL 20) The Mechanical Seal consists of two parts. One moves along with the Auger, and the other is fixed on the Bearing-Lower. If the contact surfaces of these two parts are worn or scratched, the Mechanical Seal may cause water leaks and should be replaced. 21) Remove the O-ring on the Bearing-Lower. 22) Remove the four Bolts and the Bearing-Lower from the Gear Motor. Replace the Bearing inside the Bearing-Lower, if it exceeds the wear tolerance of 0.02" or is scratched. Note: Replacing the Bearing requires a bearing press adaptor. If it is not available, replace the whole Bearing-Lower. GEAR MOTOR 23) Remove the Coupling-Spline on the Gear Motor Shaft. 24) Remove the Barrier on the top of the Gear Motor. 62 25) Remove the three Socket Head Cap Screws securing the Gear Motor. 26) Assemble the removed parts in the reverse order of the above procedure. WARNING Be careful not to scratch the surface of the O-ring, or it may cause water leaks. Handle the Mechanical Seal with care not to scratch nor to contaminate its contact surface. 27) When replacing the Evaporator; (a) Braze the new Evaporator with nitrogen gas flowing at the pressure of 3-4 PSIG. (b) Replace the Drier. (c) Check for leaks using nitrogen gas (140 PSIG) and soap bubbles. (d) Evacuate the system. Charge it with refrigerant. For the air-cooled and watercooled models, see the Nameplate for required refrigerant charge and type. For the remote air-cooled models, see the label on the Control Box. 28) Move the Flush Switch to the “ICE” position. 29) Replace the panels in their correct position. 30) Turn on the power supply. 63 Rubber O-ring Nylon Ring Bolt Washer Auger Cutter Extruding Head Washer Mechanical Seal Socket Head Cap Screw O-ring Bearing - Lower Evaporator Washer Bolt Socket Head Cap Screw Washer Coupling - Spline Barrier Gear Motor 64 9. REMOVAL AND REPLACEMENT OF FAN MOTOR 1) Turn off the power supply and remove the panels. 2) Remove the wire connectors from the Fan Motor leads. 3) Remove the Fan Motor Bracket and Fan Motor. 4) Install the new Fan Motor. 5) Replace the Fan Motor Bracket and the wire connectors. 6) Replace the panels in their correct position, and turn on the power supply. 10. REMOVAL AND REPLACEMENT OF CONTROL WATER VALVE 1) Turn off the power supply, remove the panels and close the Water Supply Line Shutoff Valve. 2) Disconnect the Terminals from the Control Water Valve. 3) Loosen the Fitting Nut on the Control Water Valve Inlets, and remove the Control Water Valve. Do not lose the Packings inside the Fitting Nut. 4) Remove the Water Supply Hose from the Control Water Valve. 5) Install the new Control Water Valve. 6) Assemble the removed parts in the reverse order of the above procedure. 7) Open the Water Supply Line Shut-off Valve. 8) Check for water leaks. 9) Replace the panels in their correct position, and turn on the power supply. 65 11. REMOVAL AND REPLACEMENT OF FLUSH WATER VALVE 1) Turn off the power supply, remove the panels and close the Water Supply Line Shutoff Valve. 2) Remove the Clamp and disconnect the Hose from the Flush Water Valve. Note: Water may still remain inside the Evaporator. Be sure to drain the water into the Drain Pan. 3) Disconnect the Terminals from the Flush Water Valve. 4) Remove the Flush Water Valve from the Bracket. 5) Remove the Drain Pipe from the Flush Water Valve. 6) Connect the Drain Pipe to the new Flush Water Valve, and place the valve in position. 7) Connect the Hose to the Flush Water Valve and secure it with the Clamp. 8) Pour water into the Reservoir, and check for water leaks on the Flush Water Valve. 9) Open the Water Supply Line Shut-off Valve, and turn on the power supply. 10) Move the Flush Switch to the “ICE” position. 11) Check for water leaks. 12) Move the Flush Switch to the “FLUSH” position, and make sure water is flushing. 13) Move the Flush Switch to the “ICE” position. 14) Replace the panels in their correct position. 66 VII. MAINTENANCE AND CLEANING INSTRUCTIONS IMPORTANT Ensure all components, fasteners and thumbscrews are securely in place after any maintenance or cleaning is done to the equipment. 1. PREPARING THE ICEMAKER FOR LONG STORAGE WARNING When shutting off the icemaker for an extended time, drain out all water from the water line and remove the ice from the Storage Bin. The Storage Bin should be cleaned and dried. Drain the icemaker to prevent damage to the water supply line at sub-freezing temperatures, using air or carbon dioxide. Shut off the icemaker until the proper ambient temperature is resumed. [Air-cooled and Remote Air-cooled Models] 1) Run the icemaker with the Water Supply Line Shut-off Valve closed. 2) Open the Drain Valve and blow out the water inlet line by using air pressure. 3) Turn off the power supply. 4) Remove the Front Panel. 5) Move the Flush Switch on the Control Box to the “FLUSH” position. 6) Turn on the power supply, and then drain out all water from the water line. 7) Turn off the power supply. 8) Turn off the Power Switch on the Control Box. 9) Replace the Front Panel in its correct position. 10) Close the Drain Valve. 11) Remove all ice from the Storage Bin, and clean the bin. 67 [Water-cooled Models] 1) Turn off the power supply and wait for 3 minutes. 2) Turn on the power supply and wait for 20 seconds. 3) Close the Water Supply Line Shut-off Valve. 4) Open the Drain Valve and quickly blow the water supply line from the Drain Valve to drain water in the Condenser. 5) Follow the above steps 3) through 11) in [Air-cooled and Remote Air-cooled Models]. 68 2. CLEANING INSTRUCTIONS IMPORTANT Ensure all components, fasteners and thumbscrews are securely in place after any maintenance or cleaning is done to the equipment. WARNING 1. HOSHIZAKI recommends cleaning this unit at least once a year. More frequent cleaning, however, may be required in some existing water conditions. 2. To prevent injury to individuals and damage to the icemaker, do not use ammonia type cleaners. 3. Always wear liquid-proof gloves for safe handling of the cleaning and sanitizing solution. This will prevent irritation in case the solution comes into contact with skin.Dilute the solutions with water as follows. Cleaning solution: 4.8 fl. oz. of recommended cleaner Hoshizaki “Scale Away” or “LIME-A-WAY” (Economics Laboratory, Inc.) with 0.8 gal. of water. This is a minimum amount. Make more solution, if necessary. Sanitizing solution: 2.5 fl. oz. of a 5.25% sodium hypochlorite solution (chlorine bleach) with 5 gal. of water. IMPORTANT For safety and maximum effectiveness, use the solution immediately after dilution. Use the cleaning solution to remove lime deposits in the water system. 1) Turn off the power supply. 2) Close the Water Supply Line Shut-off Valve. 3) Remove all ice from the Storage Bin. 4) Remove the Front Panel and the Top Panel. 5) Move the Flush Switch to the “FLUSH” position. 69 6) Turn on the power supply and drain out all water from the water line. 7) Turn off the power supply. 8) Remove the Control Water Valve by releasing the Fitting Nut. Do not lose the Packing. 9) Remove the Cover of the Reservoir. 10) Fill the Reservoir with the cleaning solution. 11) Replace the Cover of the Reservoir and the Control Water Valve in their correct position. Note: This unit is designed to start operating when the Reservoir is filled with water. 12) Move the Flush Switch to the “ICE” position. 13) Replace the Top Panel and the Front Panel in their correct position. 14) Allow the icemaker to set for about 10 minutes before the operation. Then, turn on the power supply, and make ice using the solution until the icemaker stops icemaking. 15) Remove the Front Panel. 16) Move the Flush Switch to the “FLUSH” position to drain the cleaning solution. 17) Move the Flush Switch to the “ICE” position. 18) Replace the Front Panel in its correct position. 19) Open the Water Supply Line Shut-off Valve, and supply water to the Reservoir. 20) Turn off the power supply when the Gear Motor starts. 21) Drain out all water from the water line. See 4) through 7). Use 3/4 gal. of the sanitizing solution to sanitize the icemaker. 1) Close the Water Supply Line Shut-off Valve. 2) Remove the Control Water Valve by releasing the Fitting Nut. 3) Remove the Cover of the Reservoir. 4) Fill the Reservoir with the sanitizing solution. 70 5) Replace the Cover of the Reservoir and the Control Water Valve in their correct position. 6) Move the Flush Switch to the “ICE” position. 7) Replace the Top Panel and the Front Panel in their correct position. 8) Allow the icemaker to set for about 10 minutes before the operation. Then, turn on the power supply, and make ice using the solution until the icemaker stops icemaking. 9) Remove the Front Panel. 10) Move the Flush Switch to the “FLUSH” position to drain the sanitizing solution. 11) Move the Flush Switch to the “ICE” position. 12) Replace the Front Panel in its correct position. 13) Open the Water Supply Line Shut-off Valve, and supply water to the Reservoir. 14) Turn off the power supply when the Gear Motor starts. 15) Drain out all water from the water line. See 4) through 7) in STEP 2. 16) Move the Flush Switch to the “ICE” position. Use the sanitizing solution to sanitize removed parts. 1) Remove the Thumbscrew securing the Bin Control Switch on the Chute Assembly. 2) Remove the Band connecting the Spout with the Chute Assembly, and take out the Chute Assembly from the icemaker. 3) Remove the Gasket at the bottom of the Ice Chute and another at the Spout. 4) Remove the three Ties and the Insulation of the Chute. 5) Remove the six Wing Nuts and two Baffles. IMPORTANT When installing the Baffles, make sure that the bent surface (the one without the studs) faces the Activator so that the bent surface can guide the ice to the center of the Activator. 71 6) Remove the two Thumbscrews, Plate, and Gasket at the top of the Ice Chute, and then remove the Bin Control Assembly by sliding it slightly toward the Spout and lifting it off. 7) Disassemble the Bin Control Assembly by removing the two Snap Pins, Shaft and Activator. 8) Remove the three Thumbscrews and the Spout. 9) Remove the Rubber O-ring and Nylon Ring at the top of the Cylinder. 10) Soak or wipe the removed parts. 11) Rinse these parts thoroughly. IMPORTANT If the solution is left on these parts, they will rust. 12) Replace the removed parts and the panels. 13) Turn on the power supply and run the icemaker. 14) Turn off the power supply after 30 minutes. 15) Pour warm water into the Storage Bin to melt all ice, and then clean the Bin Liner with the solution. 16) Flush out any solution from the Storage Bin. 17) Turn on the power supply and start the automatic icemaking process. IMPORTANT 1. After cleaning, do not use ice made from the sanitizing solution. Be careful not to leave any solution in the Storage Bin. 2. Follow carefully any instructions provided with the bottles of cleaning or sanitizing solution. 3. Never run the icemaker when the Reservoir is empty. 72 3. MAINTENANCE IMPORTANT 1. This icemaker must be maintained individually, referring to the instruction manual and labels provided with the icemaker. 2. To have the optimum performance of this icemaker, the following consumable parts need periodic inspection, maintenance and replacement: Extruding Head Housing Gear Motor Auger Mechanical Seal These parts should be inspected at least once a year or every 10,000 hours of operation. Their service life, however, depends on water quality and environment. More frequent inspection and maintenance are recommended. Consult with your local distributor about inspection and maintenance service. To obtain the name and phone number of your local distributor, call Hoshizaki Technical Support at 1-800-233-1940. 1) Stainless Steel Exterior To prevent corrosion, wipe the exterior occasionally with a clean and soft cloth. Use a damp cloth containing a neutral cleaner to wipe off oil or dirt build up. 2) Storage Bin and Scoop • Wash your hands before removing ice. Use the plastic scoop provided (Bin accessory). • The Storage Bin is for ice use only. Do not store anything else in the bin. • Keep the scoop clean. Clean using a neutral cleaner and rinse thoroughly. • Clean the bin liner using a neutral cleaner. Rinse thoroughly after cleaning. Wash your hands before removing ice. Use the plastic scoop provided (Bin accessory). 73 3) Air Filter (Air-cooled model only) A plastic mesh air filter removes dirt or dust from the air, and keeps the Condenser from getting clogged. As the filter gets clogged, the icemaker’s performance will be reduced. Check the filter at least twice a month. When clogged, use warm water and a neutral cleaner to wash the filter. 4) Condenser (Except water-cooled model) Check the Condenser once a year, and clean if required by using a brush or vacuum cleaner. More frequent cleaning may be required depending on the location of the icemaker. 74
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