Hottinger Bruel and Kjaer T12S4 T12-S4 Torquemeter User Manual A1979 100

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Document ID	2444600
Application ID	k0v1mkdtxRrEK0YXHaOuww==
Document Description	User Manual
Short Term Confidential	No
Permanent Confidential	No
Supercede	No
Document Type	User Manual
Display Format	Adobe Acrobat PDF - pdf
Filesize	116.89kB (1461100 bits)
Date Submitted	2014-11-14 00:00:00
Date Available	2014-11-14 00:00:00
Creation Date	2014-10-24 08:08:06
Producing Software	Acrobat Distiller 10.1.12 (Windows)
Document Lastmod	2014-10-24 08:09:17
Document Title	A1979-100
Document Creator	BroadVision, Inc.
Document Author:	KAUL

Mounting Instructions
Digital
Torque Transducer
T12
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Contents
Page
Contents
Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Markings used . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.1 Symbols on the transducer and / or Stator . . . . . . . . . . . . . . . . . . .
1.2 The markings used in this document . . . . . . . . . . . . . . . . . . . . . . . .
10
Scope of supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11
Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12
Signal flow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
13
Structure and mode of operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
14
Mechanical installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.1 Important precautions during installation . . . . . . . . . . . . . . . . . . . .
7.2 Conditions on site . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.3 Mounting position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.4 Installing the slotted disc (rotational speed measuring system
only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.5 Installing the rotor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.6 Fitting the protection against contact (option) . . . . . . . . . . . . . . . .
7.7 Installing the stator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.7.1 Preparing with the mounting kit (included among the items
supplied) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.7.2 Aligning the stator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.7.3 Stator installation over the protection against contact
(option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.8 Optical rotational speed/angle of rotation measuring system
(option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.8.1 Axial alignment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.8.2 Radial alignment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
16
16
17
17
LED status display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.1 Measuring mode operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.2 Rotor clearance setting mode operation . . . . . . . . . . . . . . . . . . . . .
8.3 Rotational speed measuring system setting mode operation . . .
36
36
36
36
Electrical connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.1 General information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.2 Shielding design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
37
37
39
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9.3
9.4
Connector pin assignment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Supply voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
39
43
10 Shunt signal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
45
11 Load-carrying capacity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
46
12 TEDS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
47
13 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
54
14 Waste disposal and environmental protection . . . . . . . . . . . . . . . . . .
55
15 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
15.1 Nominal (rated) torque 100 Nm to 1 kNm . . . . . . . . . . . . . . . . . . .
15.2 Nominal (rated) torque 2 kNm to 10 kNm . . . . . . . . . . . . . . . . . . .
56
56
63
16 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
16.1 Rotor 100 Nm to 200 Nm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
16.2 Rotor 500 Nm to 10 kNm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
16.3 Stator 100 Nm to 200 Nm with rot.speed meas. system . . . . . .
16.4 Stator 100 Nm to 200 Nm with rot. speed meas. system . . . . .
16.5 Stator 100 Nm to 10 kNm with rot. speed meas. system . . . . .
16.6 Stator 100 Nm to 200 Nm with prot. against contact . . . . . . . . .
16.7 Stator 100 Nm to 200 Nm with prot. against contact . . . . . . . . .
16.8 Stator 500 Nm to 1 kNm with prot. against contact . . . . . . . . . .
16.9 Stator 2 kNm to 10 kNm with prot. against contact . . . . . . . . . . .
16.9.1 Protection against contact plates 100 Nm to 200 Nm . . .
16.9.2 Protection against contact plates 500 Nm to 10 kNm . . .
16.10 Mounting dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
70
70
71
72
73
74
75
76
77
78
79
79
80
17 Supplementary technical information . . . . . . . . . . . . . . . . . . . . . . . . . .
81
18 Condition at the time of delivery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
82
19 Ordering numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
87
20 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
88
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Safety instructions
FCC Compliance & Advisory Statement for Option 7, Code U
This device complies with Part 15 of the FCC Rules. Operation is subject to
the following two conditions: (1) this device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation.
The FCC identifier or the unique identifier, as appropriate, must be displayed
on the device.
Model
FCC ID
IC
T12, 100 Nm, 200 Nm
2ADAT−T12S2
12438A−T12S2
T12, 500 Nm, 1 kNm
2ADAT−T12S3
12438A−T12S3
T12, 2 kNm, 3 kNm
2ADAT−T12S4
12438A−T12S4
T12, 5 kNm
2ADAT−T12S5
12438A−T12S5
T12, 10 kNm
2ADAT−T12S6
12438A−T12S6
The FCC ID number in dependence of measuring range: label example only
on the Stator FCC ID and IC number range.
Label example with FCC ID and IC number. Location on the stator of the
device.
FCC ID: 2ADAT-T12S2
IC: 12438A­T12S2
This device complies with part 15 of the FCC Rules. Operation is subject to the following
two conditions: (1) This device may not cause harmful interference, and (2) this device
must accept any interference received, including interference that may cause undesired
operation.
Fig 1.1:
Example of the label
Industry Canada for Option 7, Code U
IC: 12483A−T12S2
This device complies with Industry Canada standard RSS210.
This device complies with Industry Canada license−exempt RSS standard(s).
Operation is subject to the following two conditions: (1) this device may not
cause interference, and (2) this device must accept any interference, including
interference that may cause undesired operation of the device.
Cet appareil est conforme aux norme RSS210 d’Industrie Canada.
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Cet appareil est conforme aux normes d’exemption de licence RSS d’Industry
Canada. Son fonctionnement est soumis aux deux conditions suivantes : (1)
cet appareil ne doit pas causer d’interférence et (2) cet appareil doit accepter
toute interférence, notamment les interférences qui peuvent affecter son
fonctionnement.
NOTE
Any changes or modification not expressly approved by the party responsible
for compliance could void the user’s authority to operate the device. Where
specified additional components or accessories elsewhere defined to be used
with the installation of the product, they must be used in order to ensure compliance with FCC regulations.
Appropriate use
The T12 torque flange is used exclusively for torque, angle of rotation and
power measurement tasks within the load limits stipulated in the
specifications. Any other use is not appropriate.
Stator operation is only permitted when the rotor is installed.
The torque flange may only be installed by qualified personnel in compliance
with the specifications and with the safety requirements and regulations of
these mounting instructions. It is also essential to observe the applicable legal
and safety regulations for the application concerned. The same applies to the
use of accessories.
The torque flange is not intended for use as a safety component. Please also
refer to the “Additional safety precautions” section. Proper and safe operation
requires proper transportation, correct storage, siting and mounting, and
careful operation.
Load carrying capacity limits
The data in the technical data sheets must be complied with when using the
torque flange. In particular, the respective maximum loads specified must
never be exceeded. For example, the values stated in the specifications must
not be exceeded for
 limit torque,
 longitudinal limit force, lateral limit force or limit bending moment,
 torque oscillation width,
 breaking torque,
 temperature limits,
 the limits of the electrical load-carrying capacity.
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Use as a machine element
The torque flange can be used as a machine element. When used in this
manner, it must be noted that, to favor greater sensitivity, the transducer is not
designed with the safety factors usual in mechanical engineering. Please refer
here to the section “Load carrying capacity limits” and to the specifications.
Accident prevention
According to the prevailing accident prevention regulations, once the
transducers have been mounted, a covering agent or cladding has to be fitted
as follows:
 The covering agent or cladding must not be free to rotate.
 The covering agent or cladding should prevent squeezing or shearing and
provide protection against parts that might come loose.
 Covering agents and cladding must be positioned at a suitable distance or
be so arranged that there is no access to any moving parts within.
 Covering agents and cladding must still be attached, even if the moving
parts of the torque flange are installed outside people’s movement and
working range.
The only permitted exceptions to the above requirements are if the torque
flange is already fully protected by the design of the machine or by existing
safety precautions.
Additional safety precautions
The torque flange cannot (as a passive transducer) implement any
(safety-relevant) cutoffs. This requires additional components and
constructive measures, for which the installer and operator of the plant is
responsible. The electronics conditioning the measurement signal should be
designed so that measurement signal failure does not subsequently cause
damage.
The scope of supply and performance of the transducer covers only a small
area of torque measurement technology. In addition, equipment planners,
installers and operators should plan, implement and respond to safety
engineering considerations in such a way as to minimize residual dangers.
Pertinent national and local regulations must be complied with.
General dangers of failing to follow the safety instructions
The torque flange corresponds to the state of the art and is reliable.
Transducers can give rise to residual dangers if they are incorrectly operated
or inappropriately mounted, installed and operated by untrained personnel.
Every person involved with siting, starting-up, operating or repairing a torque
flange must have read and understood the mounting instructions and in
particular the technical safety instructions. The transducers can be damaged
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or destroyed by non-designated use of the transducer or by non-compliance
with the mounting and operating instructions, these safety instructions or any
other applicable safety regulations (BG safety and accident prevention
regulations), when using the transducers. Transducers can break, particularly
in the case of overloading. The breakage of a transducer can also cause
damage to property or injury to persons in the vicinity of the transducer.
If the torque flange is not used according to the designated use, or if the
safety instructions or specifications in the mounting and operating instructions
are ignored, it is also possible that the transducer may fail or malfunction, with
the result that persons or property may be adversely affected (due to the
torques acting on or being monitored by the torque flange).
Conversions and modifications
The transducer must not be modified from the design or safety engineering
point of view except with our express agreement. Any modification shall
exclude all liability on our part for any damage resulting therefrom.
Selling on
If the torque flange is sold on, these mounting instructions must be included
with the torque flange.
Qualified personnel
Qualified personnel means persons entrusted with siting, mounting, starting
up and operating the product, who possess the appropriate qualifications for
their function.
This includes people who meet at least one of the three following
requirements:
− Knowledge of the safety concepts of automation technology is a
requirement and as project personnel, you must be familiar with these
concepts.
− As automation plant operating personnel, you have been instructed how to
handle the machinery. You are familiar with the operation of the equipment
and technologies described in this documentation.
− As system startup engineers or service engineers, you have successfully
completed the training to qualify you to repair the automation systems. You
are also authorized to ground and label circuits and equipment and place
them in operation in accordance with safety engineering standards.
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Markings used
1.1 Symbols on the transducer and / or Stator
Symbol:
Meaning:
Read and note the data in this manual
Symbol:
Meaning:
CE mark
The CE mark enables the manufacturer to guarantee that the product
complies with the requirements of the relevant EC directives (the Declaration
of Conformity can be found on the HBM website at www.hbm.com under
HBMdoc).
Lable example with FCC ID and IC number. Location on the stator of the
device.
FCC ID: 2ADAT-T12S2
IC: 12438A­T12S2
This device complies with part 15 of the FCC Rules. Operation is subject to the following
two conditions: (1) This device may not cause harmful interference, and (2) this device
must accept any interference received, including interference that may cause undesired
operation.
Symbol:
Meaning:
Statutory waste disposal mark
The electrical and electronic devices that bear this symbol are subject to the
European waste electrical and electronic equipment directive 2002/96/EC.
The symbol indicates that, in accordance with national and local
environmental protection and material recovery and recycling regulations, old
devices that can no longer be used must be disposed of separately and not
with normal household garbage, see also Chapter 14, page 55.
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1.2 The markings used in this document
Important instructions for your safety are specifically identified. It is essential
to follow these instructions in order to prevent accidents and damage to
property.
Symbol
Significance
WARNING
This marking warns of a potentially
dangerous situation in which failure to
comply with safety requirements can result
in death or serious physical injury.
CAUTION
This marking warns of a potentially
dangerous situation in which failure to
comply with safety requirements can result
in slight or moderate physical injury.
NOTE
This marking draws your attention to a
situation in which failure to comply with
safety requirements can lead to damage to
property.
Important
This marking draws your attention to
important information about the product or
about handling the product.
Tip
This marking indicates application tips or
other information that is useful to you.
This marking draws your attention to
information about the product or about
handling the product.
Emphasis
HBM
Italics are used to emphasize and highlight
texts.
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Scope of supply
 Digital torque transducer (rotor and stator)
 T12 mounting instructions
 T12 system CD
 Mounting kit
 Manufacturing certificate
 Tape wound core (toroidal core) only with Option 9, Code U
 Tape wound core (toroidal core) only with Option 9, Code U
 Optional:
− A rotational speed measuring system, comprising an optical rotational
speed sensor and a rotational speed kit (slotted disc, screwdriver,
threadlocker, screws)
− Protection against contact
− A mounted coupling
Operation
The supplied T12 system CD contains the “T12 Assistant” control software.
You can use this software to:
 monitor the correct installation of the torque transducer
 set the signal conditioning (zero balance, filters, scaling)
 protect your settings or load the factory settings
 display and evaluate the measured values
Instructions for installing the T12 Assistant on your PC can be found in the
“T12 Assistant Control Software” Quick Start Guide (pdf file on the T12
System CD and included in the “Setup Toolkit for T12” accessory).
Instructions for operating the T12 Assistant can be found in the program’s
online Help, which is called with function key F1 or via the menu bar.
Instructions for connecting to fieldbus systems can be found in the “T12 CAN
Bus/PROFIBUS” operating manual (pdf file on the T12 system CD).
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Application
The T12 digital torque transducer acquires static and dynamic torque at
stationary or rotating shafts, determines the rotational speed or angle of
rotation while specifying the direction of rotation, and calculates the power. It
is designed for:
 highly dynamic torque measurements when testing the power and
functionality of engines and compound sets
 high-resolution rotational speed and angle of rotation measurements
 fast, dynamic power measurements on engine and transmission test rigs
and roll test stands
Designed to work without bearings and with contactless digital signal
transmission, the torque measuring system is maintenance-free.
The torque transducer is supplied for nominal (rated) torques of 100 Nm to
10 kNm. Depending on the nominal (rated) torque, maximum rotational
speeds of up to 18 000 rpm are permissible.
The T12 torque transducer is reliably protected against electromagnetic
interference. It has been tested according to harmonized European standards
and complies with US and Canadian standards. The product carries the CE
mark and / or FCC label.
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Signal flow
Low pass LP1: 0.05 Hz to 4000 Hz
Low pass LP2: 0.05 Hz to 100 Hz
Low pass LP: 0.1 Hz to 80 Hz
Fig. 4.1:
Signal flow diagram
The torque and the temperature signal are already digitized in the rotor and
transmission is noise-free.
, scaled
(2-point scaling) and
The torque signal can be zeroed
filtered via two low passes (LP1 and LP2). A further scaling of the frequency
output and the analog output is then possible.
Important
Scaling at position  (see Fig. 4.1) changes the internal calibration of the
torque transducer.
The rotational speed signal can be filtered and also scaled for analog output.
The angle of rotation signal, the power signal (low-pass filter LP) and the
temperature signal are only available on fieldbuses.
The torque signal and the rotational speed signal can be filtered via two low
passes connected in series, with filter outputs also being available separately.
The scaled, unfiltered torque signal is used to calculate power. The resultant,
highly-dynamically calculated power signal is filtered via a further low pass.
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For settings over 100 Hz (torque low-pass filter 1 only), phase delay
compensation is run for the angle of rotation signal. This ensures that torque
and angle of rotation values that are measured simultaneously are also output
simultaneously.
Two pulse strings, offset by 90, are also available as RS422-compatible
signals for rotational speed and angle of rotation.
Structure and mode of operation
The torque transducer comprises two separate parts: the rotor and the stator.
Strain gages (SGs) are installed on the rotor for torque calculation.
Carrier-frequency technology (19.2 kHz carrier frequency) is used for the SG
evaluation. The rotor temperature is acquired at two measuring points and
averaged.
The electronics for transmitting the bridge excitation voltage and the
measurement signal are located centrally in the rotor. The coils for the
contactless transmission of excitation voltage and measurement signal are
located on the outer circumference of rotor side A. The signals are sent and
received by a transmitter head. The transmitter head is mounted on the stator,
which houses the electronics for voltage adaptation and signal conditioning.
Connector plugs for inputs and outputs (for pin assignment, see Chapter 9.3)
are located on the stator. The transmitter head encloses the rotor over a
segment of about 120 and should be mounted concentrically around the rotor
(see Chapter 7).
In the case of the rotational speed measuring system option, the rotational
speed sensor is mounted on the stator and the customer attaches the
associated slotted disc on the rotor. Rotational speed measurement is optical,
using the infrared transmitted light principle.
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Side A
Side B
Transmitter head
Rotor
Stator
Slotted disc (option)
Rotational speed sensor (option)
Housing
Fig. 5.1:
Mechanical structure, exploded view
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Mechanical installation
7.1 Important precautions during installation
NOTE
A torque flange is a precision measuring element and therefore needs careful
handling. Dropping or knocking the transducer may cause permanent
damage. Make sure that the transducer cannot be overloaded, including while
it is being mounted.
 Handle the transducer with care.
 Check the effect of bending moments, critical rotational speeds and natural
torsional vibrations, to prevent the transducer being overloaded by
resonance sharpness.
 Make sure that the transducer cannot be overloaded.
WARNING
There is a danger of the transducer breaking if it is overloaded. This can
cause danger for the operating personnel of the system in which the
transducer is installed.
Implement appropriate safety measures to avoid overloads and to protect
against resulting dangers.
 Use a threadlocker (medium strength, e.g. LOCTITE) to glue the screws
into the counter thread to exclude prestressing loss due to screw
slackening, in the event of alternating loads.
 Comply with the mounting dimensions to enable correct operation.
An appropriate shaft flange enables the T12 torque flange to be mounted
directly. It is also possible to mount a joint shaft or relevant compensating
element directly on the rotor (using an intermediate flange when required).
Under no circumstances should the permissible limits specified for bending
moments, lateral and longitudinal forces be exceeded. Due to the T12 torque
flange’s high torsional stiffness, dynamic shaft train changes are kept to a
minimum.
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Important
Even if the unit is installed correctly, the zero point adjustment made at the
factory can shift by up to approx. 3% of the sensitivity. If this value is
exceeded, we advise you to check the mounting conditions. If the residual
zero offset when the unit is removed is greater than 1% of the sensitivity,
please send the transducer back to the Darmstadt factory for testing.
7.2 Conditions on site
The T12 torque transducer is protected to IP54 according to EN 60529.
Protect the transducer from coarse dirt, dust, oil, solvents and moisture.
During operation, the prevailing safety regulations for the security of
personnel must be observed (see “Safety instructions”).
There is wide ranging compensation for the effects of temperature on the
output and zero signals of the T12 torque transducer (see specifications on
page 56). This compensation is carried out at static temperatures. This
guarantees that the circumstances can be reproduced and the properties of
the transducer can be reconstructed at any time.
If there are no static temperature ratios, for example, because of the
temperature differences between flange A and flange B, the values given in
the specifications can be exceeded. Then for accurate measurements, you
must ensure static temperature ratios by cooling or heating, depending on the
application. As an alternative, check thermal decoupling, by means of heat
radiating elements such as multiple disc couplings.
7.3 Mounting position
The transducer can be mounted in any position. With clockwise torque, the
output frequency is 10 to 15 kHz (Option 4, code DF1/DU2: 60 kHz to
90 kHz). In conjunction with HBM amplifiers or when using the voltage output,
a positive output signal (0 V to +10 V) is present.
With counterclockwise torque, the output frequency is 5 kHz to 10 kHz (Option
4, code DF1/DU2: 30 kHz to 60 kHz).
In the case of the rotational speed measuring system, an arrow is attached to
the head of the sensor to clearly define the direction of rotation. When the
transducer rotates in the direction of the arrow, a positive rotational speed
signal is output.
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7.4 Installing the slotted disc (rotational speed measuring
system only)
To prevent damage to the rotational speed measuring system’s slotted disc
during transportation, it is not mounted on the rotor. The customer must attach
it to the mounting ring before installing the rotor in the shaft train. The
mounting ring and the associated rotational speed sensor are already
mounted at the factory.
The requisite screws, a suitable screwdriver and the threadlocker are included
among the components supplied.
Slotted disc
Fastening screw
Fig. 6.1:
Mounting ring
Installing the slotted disc
Important
When carrying out the installation, be careful not to damage the slotted disc!
Installation sequence
1. Push the slotted disc onto the mounting ring and align the screw holes.
2. Apply some of the threadlocker to the screw thread and tighten the screws
(tightening torque < 0.15 Nm).
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7.5 Installing the rotor
Tip
Usually the rotor type plate is no longer visible after installation. This is why
we include with the rotor additional stickers with the important characteristics,
which you can attach to the stator or any other relevant test-bench
components. You can then refer to them whenever there is anything you wish
to know, such as the shunt signal. To explicitly assign the data, the
identification number and the size are engraved on the rotor flange, where
they can be seen from outside.
NOTE
Make sure during installation that you do not damage the measuring zone
marked in Fig. 6.2 by using it to support tools, or knocking tools against it
when tightening screws, for example. This can damage the transducer and
produce measurement errors, or even destroy the transducer.
Flange B
Identification number and measuring range
Measuring zone
Fastening screw
Fig. 6.2:
Screw connections, flange B
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1. Prior to installation, clean the plane faces of the transducer flange and the
counter flange.
For safe torque transfer, the faces must be clean and free from grease.
Use a piece of cloth or paper soaked in solvent. When cleaning, make sure
that you do not damage the transmitter coils.
2. For the flange B screw connection, use hexagon socket screws DIN EN
ISO 4762 of property class 10.9 (measuring ranges 3 kN@m to 10 kN@m:
12.9) of the appropriate length (depending on the connection geometry, see
Table 6.1).
We recommend fillister-head screws DIN EN ISO 4762, blackened,
smooth-headed, permitted size and shape variance as per DIN ISO 4759,
Part 1, product class A.
3. First tighten all the screws crosswise with 80% of the prescribed tightening
torque (Table 6.1), then tighten again crosswise, with the full tightening
torque.
4. There are relevant tapped holes on flange A for continuing the shaft train
mounting. Again use screws of property class 10.9 (measuring ranges
3 kNm to 10 kNVm: 12.9), and tighten them with the prescribed moment as
specified in Table 6.1.
Flange A
Fastening screw Z
Fastening screw Z
Fig. 6.3:
HBM
Screw connections, flange A
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Important
Use a threadlocker (medium strength, e.g. LOCTITE) to glue the screws into
the counter thread to exclude prestressing loss due to screw slackening, in
the event of alternating loads.
NOTE
Comply with the maximum thread reach as per Table 6.1. Otherwise
significant measurement errors may result from torque shunt, or the
transducer may be damaged.
Measuring range
Fastening screws
Prescribed tightening
moment
NVm
Z1)
100 / 200
M8
500
M10
1k
M10
2k
M12
115
3k
M12
135
5k
M14
10 k
M16
Property class
NVm
34
10.9
12.9
67
67
220
340
Table 6.1: Fastening screws
1) DIN EN ISO 4762; black/oiled/m = 0.125
tot
Important
Dry screw connections can result in different friction factors (see VDI 2230, for
example). This means a change to the required tightening moments.
The required tightening moments can also change if you use screws with a
surface or property class other than that specified in Table 6.1, as this affects
the friction factor.
7.6 Fitting the protection against contact (option)
The protection against contact comprises two side parts and four cover plates.
It is screwed onto the stator housing.
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Important
Use a threadlocker (medium strength, e.g. LOCTITE) to glue the connecting
screws into the counter thread.
1. Remove the side cover plates on the stator housing (see Fig. 6.4.)
Cover plate
Cover plate
Fig. 6.4:
Cover plates on the stator housing
2. Only for measuring ranges 500 N@m to 3 kN@m and subsequently
ordered protection against contact: some of the tapped holes for the
locking screws are covered by attached film. Make a semicircular cutout in
the film here, with a minimum radius of 6 mm (use a cutter, as shown in
Fig. 6.5, for example).
Now remove the threaded pins from the tapped holes on both sides of the
stator.
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Threaded pin
Fig. 6.5:
Cut out the film
3. For 5 kN@m and 10 kN@m measuring ranges only: remove the threaded
pins from the tapped holes on both sides of the stator. Screw the spacing
bolt into the tapped hole on the side of the rotational speed sensor (see
Fig. 6.6).
Threaded pin
Spacing bolt
Fig. 6.6:
Fit the spacing bolt (for 5 kN@m and 10 kN@m only)
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4. Screw the cover plate onto the side parts (screws with hexagon socket 2
a.f.; tightening torque MA = 1 N@m). Note that the cover plate with cutouts
must be fitted onto the side with countersunk holes! (see Fig. 6.7).
Side part
Cover plate with holes
Cover plate with cutouts
2 a.f.
Countersunk hole
Fig. 6.7:
Fit the cover plates
Important
With the 5 kN@m and 10 kN@m measuring ranges, the cover plates of the
rotational speed sensor side must be angled at the bottom and fitted as
shown in Fig. 6.8.
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Fig. 6.8:
Angled cover plates (5 kN@m and 10 kN@m measuring ranges)
5. Attach each of the side parts to the stator housing with two M6x25 hexagon
socket screws (5 a.f.). Hand-tighten the screws.
6. Screw the side parts together at the top, by hand (two M6x30 hexagon
socket screws; 5 a.f.).
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M6 x 30
M6 x 25
M6 x 25
Fig. 6.9:
Fit the protection against contact halves
7. Align the protection against contact in such a way that its end face is
parallel to the stator housing.
Locking screw (on
both sides)
Parallel surfaces
Fig. 6.10: Check for parallelism
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8. Now tighten all the screws with a tightening torque MA of 14 N@m.
9. Screw in the cover plate locking screws and tighten them at 2 N@m.
7.7 Installing the stator
On delivery, the stator has already been installed and is ready for operation.
There are four tapped holes on the base of the stator housing for mounting
the stator. Externally, two with a metric M6 thread, internally, two with a UNF
1/4” thread (closed with a plastic threaded pin).
We recommend using two metric thread DIN EN ISO 4762 fillister-head
screws with hexagon sockets of property class 10.9 of the appropriate length
(depending on the connection geometry – not included among the
components supplied; tightening torque = 14 N@m).
Tip
To allow the stator to be aligned to the rotor, make sure that repositioning is
possible (e.g. oblong holes).
The stator can be mounted radially in any position (an “upside down”
installation is possible, for example). You can also install the stator over the
protection against contact (option), see Chapter 7.7.3 .
Fig. 6.11: Mounting holes in the stator housing (viewed from below)
With the T12/5 kN@m and T12/10 kN@m torque transducers, we recommend
additionally supporting the stator at the protection against contact. Fig. 6.12
shows an example of how to attach an angle bracket with a bolt (A) or with a
threaded rod (B). Note that in this case, the cover plates cannot be fitted.
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11
6.6
Section through the countersunk hole in the protection against contact
Fig. 6.12: Supporting the stator with an angle bracket (5 kN@m and 10 kN@m)
7.7.1 Preparing with the mounting kit (included among the items
supplied)
The supplied mounting kit contains self-adhesive spacers, to make it easier
for you to align the stator to the rotor.
Use the spacers to align the rotor and the stator radially and axially.
Remove the
protective film
Fig. 6.13: Mounting kit spacer
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Radial alignment with spacers
The spacers should preferably be attached to the transmitter head, offset by
90, as shown in Fig. 6.14. If your stator is equipped with a rotational speed
measuring system, you must either shorten the spacers to an appropriate
length or attach them slightly offset, next to the rotational speed measuring
system.
90
Spacers
Fig. 6.14: Radial position of the spacers
Axial alignment with spacers
The red line on the spacers is used for axial alignment. Align the spacer in
such a way that the outer edge of the transmitter head is in line with the red
line (see Fig. 6.15).
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Outer edge of
transmitter head
Red line
Fig. 6.15: Axial position of the spacers
Now remove the protective film and attach the spacers to the transmitter
head, as described.
Important
Remove the spacers after installation.
7.7.2 Aligning the stator
1. Position the stator on an appropriate mounting base in the shaft train, so
that there are sufficient opportunities for horizontal and vertical adjustments
to be made.
2. Should there be any misalignment in height, compensate for this by
inserting adjusting washers.
3. Only tighten the fastening screws by hand, initially.
4. Use the spacers to radially align the stator to the rotor.
5. Use the spacers to axially align the stator to the rotor. The rotor should be
in line with the edge of the red spacer, see Fig. 6.16.
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Alignment line
Transmitter rotor
Spacer
Fig. 6.16: Axial alignment to the rotor
6. Connect the power line (plug 1 or plug 3). Notice the LED to the right of
plug 4. The stator is correctly aligned, when the LED successively
 flashes red for about 10 seconds
 flashes yellow for about 10 seconds
 then stays permanently green (CAN Bus) or yellow or green
(PROFIBUS).
When data are being exchanged via the CAN Bus or the PROFIBUS, the LED
flashes green.
You can also use the T12 Assistant to check for the correct alignment. The
LED must stay green in the “Rotor clearance setting mode”.
7. Now fully tighten the fastening screws (tightening torque 14 N@m).
8. Remove the spacers, by first removing the adhesive strip and then the red
plastic strip.
9. Make sure that the air gap between the rotor and stator is free from
electrically conductive and other foreign matter.
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7.7.3 Stator installation over the protection against contact (option)
You can also axially flange the stator over the protection against contact
(material: aluminum). Holes are provided in the side parts of the protection
against contact for this purpose. For this mounting, we recommend M6
fillister-head screws with hexagon sockets in accordance with
DIN EN ISO 4762; black/oiled/mtot=0.125, of the appropriate length.
Fig. 6.17: Mounting holes in the protection against contact
b2
b8
11
6.6
Customer adaptation
Measuring range
Dimensions in mm (1 mm = 0.03937 inches)
b2
b8
100 Nm to kNVm
56
43
5 kNm
78
65
10 kNm
86
73
Table 6.2: Mounting hole dimensions
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Fig. 6.18: Face-mounting on the engine shielding
7.8 Optical rotational speed/angle of rotation measuring
system (option)
As the stator with the optical rotational speed sensor only partially encloses
the slotted disc, if there is sufficient space available for installation, you can
subsequently move the stator tangentially over the ready-mounted rotor.
For perfect measuring mode, the slotted disc of the rotational speed
measuring system must rotate at a defined position in the sensor pickup.
7.8.1 Axial alignment
There is a mark (orientation line) in the sensor pickup for axial alignment.
When installed, the slotted disc should be exactly above this orientation line.
Divergence of up to "2 mm is permissible in measuring mode (total static
and dynamic displacement).
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Slotted disc
Flange B
Alignment lines
Sensor pickup
Fig. 6.19: Position of the slotted disc in the rotational speed sensor
7.8.2 Radial alignment
The rotor axis and the optical axis of the rotational speed sensor must be
along a line at right angles to the stator platform. A conical machined angle (or
a colored mark) in the center of flange B and a vertical marker line on the
sensor pickup serve as aids to orientation.
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Centering point for
aligning the rotor
Marking
Fig. 6.20: Alignment marks on rotor and stator
Connect the power line (plug 1).
Switch the LED display mode of the T12 Assistant to “optical rotational speed
system” setting mode and turn the rotor. Notice the LED to the right of plug 4;
this must stay green if the setting is correct (also see Chapter 8.3).
Important
Angle of rotation measurement is not suitable for static and quasi-static
applications!
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LED status display
The LED in the stator housing (next to device plug 4) has three display
modes: standard (measuring mode), rotor clearance setting mode and setting
mode for the optical rotational speed system.
8.1 Measuring mode operation
LED color
Significance
Flashing green (fast)
SDO transfer taking place
Flashing green
CAN device has operational status
Green
For PROFIBUS option only: Data exchange taking place1)
Flashing yellow (slow)
Rotor communication taking place
Yellow
For PROFIBUS option only: Searching for the baud rate, or
parameterization or configuration taking place, or no data exchange
taking place1)
Flashing red
Overflow for measured value (amplifier input, measured value ovfl.),
frequency or analog output
Red
Error situation
1)
When PROFIBUS option exists: Messages to the PROFIBUS take precedence over messages to the CAN Bus.
8.2 Rotor clearance setting mode operation
LED color
Significance
Green
Rotor-stator alignment is OK
Yellow
Rotor-stator alignment is borderline
Red
Rotor-stator alignment is not OK
8.3 Rotational speed measuring system setting mode
operation
LED color
Significance
Green
The position of the two sensors is OK, the signals (F1/F2) are 90 or
270 phase-shifted and can be correctly evaluated
Yellow
The phase relation of the two sensor signals is not optimum, there is a
variation of 10 to 30
Red
The phase relation of the two sensor signals is not correct, there is a
variation of more than 30
For more information on setting mode, look in the T12 Assistant online Help.
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Electrical connection
9.1 General information
Detailed instructions for connecting the T12 to the CAN Bus or the
PROFIBUS can be found in the “T12 CAN Bus/PROFIBUS” interface
description (in pdf format) on the T12 system CD.
To make the electrical connection between the torque transducer and the
measuring amplifier, we recommend using shielded, low-capacitance
measurement cables from HBM.
With extension cables, make sure that there is a proper connection with
minimum contact resistance and good insulation. All plug connections or
swivel nuts nuts must be fully tightened.
Do not route the measurement cables parallel to power lines and control
circuits. If this cannot be avoided (in cable pits, for example), maintain a
minimum distance of 50 cm and also draw the measurement cable into a steel
tube.
Avoid transformers, motors, contactors, thyristor controls and similar
stray-field sources.
Consider longer cable of approximately 40cm due to the installation of the
wounded core (toroidal core).
Important
Transducer connection cables from HBM with plugs attached are identified in
accordance with their intended purpose (Md or n). When cables are
shortened, inserted into cable ducts or installed in control cabinets, this
identification can get lost or become concealed. If this is the case, it is
essential for the cables to be re-labeled!
Tape wound core (toroidal core):
To suppress high frequencies a tape wound core (toroidal core) on the power
cable has to be used. Use at least 3 loops of the cable.
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3 loops
Fig. 6.21: Installation Example
If the core has to be removed for any purpose (e.g. for maintenance), it must
be replaced on the cable. Use only wounded core (toroidal core) of the correct
type.
Type: Vitroperm R
Model No.: T60006−22063W517
Size: external diameter x internal diameter x height = 63 x 50 x 25
The core should be placed as close as possible to the connector. However,
prevent stress on the connector due to the extra weight of the cable.
NOTE
For US stator Version Option 9, Code U the use of a tape wound core (toroidal core) on the power cable (plug 1 or plug3) is mandatory to ensure compliance with FCC regulations.
Important
For US Version Option 9, Code U the use of a tape wound core (toroidal core)
on the signal cable is mandatory to ensure compliance with FCC regulations.
The cables and plugs for connectors 1, 2 and 3 are compatible with the
T10FS torque flange.
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9.2 Shielding design
The cable shield is connected in accordance with the Greenline concept. This
encloses the measurement system (without the rotor) in a Faraday cage. It is
important that the shield is laid flat on the housing ground at both ends of the
cable. Any electromagnetic interference active here does not affect the
measurement signal. Special electronic coding methods are used to protect
the purely digital signal transmission between the transmitter head and the
rotor from electromagnetic interference.
In the case of interference due to potential differences (compensating
currents), supply voltage zero and housing ground must be disconnected on
the amplifier and a potential equalization line established between the stator
housing and the amplifier housing (copper conductor, 10 mm2 wire
crosssection).
Should differences in potential between the machine rotor and stator cause
interference, because of unchecked leakage, for example, this can usually be
overcome by connecting the rotor definitively to ground, by a wire loop, for
example. The stator should be fully grounded in the same way.
9.3 Connector pin assignment
Assignment for plug 1:
Supply voltage and frequency output signal.
Plug
Assignment
Color
code
D-Subplug
pin
pin
Binder 423
device plug
Torque measurement signal (frequency output;
5 V1)/0)
wh
13
Supply voltage 0 V;
bk
Supply voltage 18 V  30 V
bu
Torque measurement signal (frequency output;
5 V1)V)
rd
12
Measurement signal 0 V;
symmetrical
gy
Shunt signal trigger 5 V  30 V and TEDS for
torque
gn
14
Shunt signal 0 V;
gy
Top view
Shielding connected to housing ground
1)
RS−422 complementary signals; with cable lengths exceeding 10 m, we recommend
using a termination resistor R=120 ohms between the wires (wh) and (rd).
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Important
If plug 1 is used to power the device a tape wound core (toroidal core) is neccessary to suppresse high frequencies in order to ensure compliance with
FCC regulations
NOTE
Torque transducers are only intended for operation with a DC supply voltage
(separated extra-low voltage), see page 43.
Assignment for plug 2:
Rotational speed measuring system
Plug
pin
Binder 423
device plug
Top view
Assignment
Color
code
Sub-D
plug pin
Rotational speed measurement signal
(pulse string, 5 V1); 0)
rd
12
Not in use
bu
Rotational speed measurement signal
(pulse string, 5 V1); phase-shifted 90 )
gy
15
Not in use
bk
TEDS for rotational speed
vt
Rotational speed measurement signal (pulse
string, 5 V1); 0)
wh
13
Rotational speed measurement signal
(pulse string, 5 V1); phase-shifted 90)
gn
14
Measurement signal 0 V
bk2)
Shielding connected to housing ground
1)
2)
RS−422 complementary signals; with cable lengths exceeding 10 m, we recommend
using R=120 ohms termination resistors between wires (rd) and (wh), as well as (gy)
and (gn).
Color code brown (br) for Kab 163 and Kab 164.
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Assignment for plug 2:
Rotational speed measuring system with reference signal
Plug
pin
Binder 423
device plug
Assignment
Color
code
Sub-D
plug pin
Rotational speed measurement signal (pulse
string, 5 V1); 0)
rd
12
Reference signal (1 pulse/rev., 5 V1))
bu
Rotational speed measurement signal
(pulse string, 5 V); phase-shifted 90 )
gy
15
Reference signal (1 pulse/rev., 5 V1))
bk
TEDS for rotational speed
vt
Rotational speed measurement signal (pulse
string, 5 V1); 0)
wh
13
Rotational speed measurement signal
(pulse string, 5 V); phase-shifted 90 )
gn
14
Measurement signal 0 V
bk2)
Top view
Shielding connected to housing ground
1)
2)
RS−422 complementary signals; with cable lengths exceeding 10 m, we recommend
using R=120 ohms termination resistors between wires (rd) and (wh), (bu and (bk), (gy)
and (gn).
Color code brown (br) for Kab 163 and Kab 164.
Assignment for plug 3:
Supply voltage and voltage output signal.
Plug
pin
Binder 423
device plug
Torque/rotational speed measurement signal (voltage output; 0 V
or rotational speed measurement signal (0 V)
Supply voltage 0 V;
Supply voltage 18 V to 30 V DC
Torque measurement signal (voltage output; "10 V)
or rotational speed measurement signal ("10 V)
Not in use
Shunt signal trigger 5 V to 30 V and TEDS for torque
Shunt signal 0 V;
Top view
Assignment
Shielding connected to housing ground
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Important
If plug 3 is used to power the device a tape wound core (toroidal core) is neccessary to suppresse high frequencies in order to ensure compliance with
FCC regulations.
NOTE
Do not use cable KAB149 to connect the voltage output signal at AP01i to
ML01B of the MGCplus system!
This cable is only suitable for connecting the frequency output signal.
The analog output is designed as a monitoring output. The power
transmission of the torque transducer can cause interference on the
connected cable of up to 40 mV at 13.56 MHz. This interference can be
suppressed by connecting a 100 nF capacitor in parallel, directly at the
connected measuring instrument.
Assignment for plug 4:
Standard CAN Bus; A-coded, black washer
Binder 713
(M12x1)
Top view
HBM
Plug
pin
Assignment
Color
code
Shield
−
Not in use
−
CAN ground
−
CAN HIGH-dominant high
wh
CAN LOW-dominant low
bu
Shielding connected to housing ground
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Assignment for plug 5:
CAN Bus; second device plug; A-coded, black washer
Binder 713
(M12x1)
Plug
pin
Assignment
Color
code
Shield
−
Not in use
−
CAN ground
−
CAN HIGH-dominant high
wh
CAN LOW-dominant low
bu
Shielding connected to housing ground
Top view
Assignment for plug 5:
PROFIBUS (option); B-coded, violet washer
Binder 715
(M12x1)
Top view
Plug
pin
Assignment
5 V (typ. 50 mA)
PROFIBUS A
PROFIBUS ground
PROFIBUS B
Shield
Shielding connected to housing ground
9.4 Supply voltage
The transducer must be operated with a separated extra-low voltage (nominal
(rated) supply voltage 18 to 30 VDC). You can supply one or more torque
flanges within a test bench at the same time. Should the device be operated
on a DC voltage network1), additional precautions must be taken to discharge
excess voltages.
The notes in this section relate to the self-contained operation of the T12
without HBM system solutions.
The supply voltage is electrically isolated from signal outputs and shunt signal
inputs. Connect a separated extra-low voltage of 18 V to 30 V to pin 3 (+) and
pin 2 ( ) of plug 1 or 3. We recommend that you use HBM cable
KAB 8/00−2/2/2 and the relevant Binder sockets, that at nominal (rated)
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voltage (24 V) can be up to 50 m long and in the nominal (rated) voltage
range, 20 m long (see Accessories, page 88).
If the permissible cable length is exceeded, you can feed the supply voltage in
parallel over two connection cables (plugs 1 and 3). This enables you to
double the permissible length. Alternatively, install an on-site power supply.
If you feed the supply voltage through an unshielded cable, the cable must be
twisted (interference suppression). We also recommend that a ferrite element
should be located close to the connector plug on the cable, and that the stator
should be grounded.
Important
The instant you switch on, a current of up to 4 A may flow and this may switch
off power supplies with electronic current limiters.
1)
Distribution system for electrical energy with greater physical expansion (over several test benches, for
example) that may possibly also supply consumers with high nominal (rated) currents.
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10
Shunt signal
The T12 torque transducer supplies a shunt signal, at either 50% or 10% of
the nominal (rated) torque, as selected. Activate this function via the T12
Assistant or the shunt signal trigger on plug 1 or plug 3 (see Section 9.3). The
last shunt selected in the T12 Assistant is then triggered.
The internal signal conditioning may cause a delay in triggering of about 5
seconds.
To obtain stable conditions, we recommend activating the shunt signal only
once the transducer has been warming up for 15 minutes.
The framework conditions for reproducibility (e.g. the mounting conditions)
must be established in order to reproduce the measured values in the
manufacturing certificate.
Important
The transducer should not be under load when the shunt signal is being
measured, as the signal is applied additively.
After about 5 minutes, the shunt signal is automatically deactivated.
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T12
Load-carrying capacity
Nominal (rated) torque can be exceeded statically up to the limit torque. If the
nominal (rated) torque is exceeded, additional irregular loading is not
permissible. This includes longitudinal forces, lateral forces and bending
moments. Limit values can be found in the “Specifications” chapter (Chapter
15, page 56).
Measuring dynamic torque
The torque transducer is suitable for measuring static and dynamic torques.
The following apply to the measurement of dynamic torque:
 The T12 calibration run for static measurements is also valid for dynamic
torque measurements.
 The natural frequency f0 of the mechanical measuring system depends on
the moments of inertia J1 and J2 of the connected rotating masses and the
T12’s torsional stiffness.
Use the equation below to approximately determine the natural frequency f0 of
the mechanical measuring system:
f0 + 1 ·
2p
Ǹ
ǒ
Ǔ
cT · 1 ) 1
J2
J1
f0
= natural frequency in Hz
J1, J2 = mass moment of inertia in kgm2
cT
= torsional stiffness in Nm/rad
 The maximum oscillation width is 200% (measuring range 3 kN@m to 10
kN@m: 160%) of the typical nominal (rated) torque for the T12 (see
“Specifications”, page 56) The oscillation width must lie between the
maximum upper and lower torques of the defined loading range. The same
also applies to transient resonance points.
Upper maximum
torque 100%
Lower maximum
torque 100%
Oscillation width
200% Mnom
(3 kNm to
10 kNm: 160%)
Fig. 10.1: Permissible dynamic loading
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12
TEDS
TEDS (Transducer Electronic Data Sheet) allows you to store the transducer
data (characteristic values) in a chip, that can be read out by a connected
measuring instrument.
There are two TEDS blocks in the T12 digital torque transducer:
 TEDS 1 (torque): a choice of voltage sensor or frequency sensor/pulse
sensor
 TEDS 2 (rotational speed/angle of rotation): frequency sensor/pulse sensor
The data are written automatically into the TEDS blocks by the T12 Assistant,
when the parameters are stored. The same menu is used to select whether
the device should be presented as a voltage sensor or as a frequency sensor
or as a frequency or pulse sensor. A template is also stored, which provides
the conversion factors for the different physical units.
The T12 is a transducer, that is to say, the T12 does not read the TEDS
blocks, it only writes them. (We therefore strongly advise against editing the
values with the HBM TEDS Editor, for example!)
You can read the data of the TEDS block with the TEDS Editor.
Important
To ensure that the data of the TEDS blocks correspond to the properties of
the T12 torque transducer, you must not overwrite the information from the
measuring amplifier.
For more information on TEDS, look in the T12 Assistant online Help.
Content of the TEDS memory as defined in IEEE 1451.4
The information in the TEDS memory is organized into areas, which
are prestructured to store defined groups of data in table form.
Only the entered values are stored in the TEDS memory itself. The amplifier
firmware assigns the interpretation of the respective numerical values. This
places a very low demand on the TEDS memory. The memory content is
divided into three areas:
Area 1:
An internationally unique TEDS identification number (cannot be changed).
A1979−10.0 en
HBM
48
T12
Area 2:
The base area (basic TEDS), to the configuration defined in standard
IEEE1451.4. The transducer type, the manufacturer and the transducer serial
number are contained here.
Example:
TEDS content of a T12/1 kN@m transducer
TEDS
Manufacturer
Model
Version letter
Version number
Serial number
HBM (31)
T12 (15)
2 first position of stator ident no.
7 first position of stator ident no.
Area 3:
Data specified by the manufacturer and the user are contained in this area.
Typical values for an HBM T12/1 kN@m torque transducer are shown in the
“Value” column of the table below.
Torque
HBM has already written the “Frequency/Pulse Sensor” and “High Level
Voltage Output Sensor” templates for the torque measurand.
HBM
A1979−10.0 en
49
T12
Template: Frequency/Pulse Sensor
Parameter
Value
Unit
Explanation
Transducer Electrical
Signal Type
Minimum Torque
Pulse
Sensor
0.000
Require
d user
rights
ID
N@m
CAL
Maximum Torque
1000
N@m
CAL
The physical measurand and
unit are defined when the
template is created, after which
they cannot be changed.
Pulse Measurement Type
Frequency
Minimum Electrical
Value
Maximum Electrical Value
Mapping Method
Discrete Signal Type
Discrete Signal Amplitude
Discrete Signal
Configuration
Transducer Response
Time
Excitation Level nom
Excitation Level min
Excitation Level max
Excitation Type
Excitation Current draw
Calibration Date
10000
Hz
CAL
15000
Linear
Bipolar
Single
Hz
CAL
secon
ds
Calibration Initials
HBM or PTB
Calibration Period
(Days)
Measurement location ID
A1979−10.0 en
24
18
30
DC
0.5
1-Nov-2006
The difference between these
values is the nominal (rated)
sensitivity.
ID
CAL
CAL
days
CAL
USR
Date of the last calibration or
creation of the manufacturing
certificate (if no calibration
carried out), or of the storage of
the TEDS data (if only nominal
(rated) values from the data
sheet were used).
Format: day-month-year.
Abbreviations for the months:
Jan, Feb, Mar, Apr, May, Jun,
Jul, Aug, Sep, Oct, Nov, Dec.
Initials of the calibrator or
calibration laboratory
concerned.
Time before recalibration,
calculated from the date
specified under Calibration
Date.
Identification number for the
measuring point.
Can be assigned according to
the application. Possible
values: a number from 0 to
2047.
HBM
50
T12
Template: High Level Voltage Sensor
Parameter
Value
Unit
Minimum Torque
0.000
N@m
Required
user
rights
CAL
Maximum Torque
1000
N@m
CAL
Minimum Electrical Value
CAL
Maximum Electrical Value
10
CAL
Discrete Signal Type
Discrete Signal Amplitude
Discrete Signal
Transducer Response
Time
Excitation Level nom
Excitation Level min
Excitation Level max
Excitation Type
Excitation Current draw
Calibration Date
Bipolar
Single
Calibration Initials
HBM or
PTB
Calibration Period (Days)
Measurement Location ID
HBM
24
18
30
DC
0.5
1-Nov-2006
Explanation
The physical measurand and
unit are defined when the
template is created, after which
they cannot be changed.
The difference between these
values is the nominal (rated)
sensitivity.
ID
CAL
CAL
days
CAL
USR
Date of the last calibration or
creation of the manufacturing
certificate (if no calibration
carried out), or of the storage of
the TEDS data (if only nominal
(rated) values from the data
sheet were used).
Format: day-month-year.
Abbreviations for the months:
Jan, Feb, Mar, Apr, May, Jun,
Jul, Aug, Sep, Oct, Nov, Dec.
Initials of the calibrator or
calibration laboratory
concerned.
Time before recalibration,
calculated from the date
specified under Calibration
Date.
Identification number for the
measuring point. Can be
assigned according to the
application. Possible values: a
number from 0 to 2047.
A1979−10.0 en
51
T12
Rotational speed/angle of rotation
HBM has already written the “Frequency/Pulse Sensor” template for the
rotational speed measurand.
Template: Frequency/Pulse Sensor
Parameter
Value
Unit
Explanation
Transducer Electrical
Signal Type
Minimum Frequency
Pulse
Sensor
0.000
Required
user
rights
ID
Hz
CAL
Maximum Frequency
108.000 k
Hz
CAL
The physical measurand and
unit are defined when the
template is created, after which
they cannot be changed.
Pulse Measurement Type
Minimum Electrical Value
Maximum Electrical Value
Mapping Method
Discrete Signal Type
Discrete Signal Amplitude
Discrete Signal
Configuration
Frequency
108.000 k
Linear
Bipolar
Double
phase plus
zero index
Hz
Hz
CAL
CAL
Transducer Response
Time
Excitation Level nom
Excitation Level min
Excitation Level max
Excitation Type
Excitation Current draw
Calibration Date
24
18
30
DC
0.5
1-Nov-2006
Calibration Initials
HBM or
PTB
Calibration Period
(Days)
A1979−10.0 en
ID
seco
nds
CAL
CAL
days
CAL
Date of the last calibration or
creation of the manufacturing
certificate (if no calibration
carried out), or of the storage of
the TEDS data (if only nominal
(rated) values from the data
sheet were used).
Format: day-month-year.
Abbreviations for the months:
Jan, Feb, Mar, Apr, May, Jun,
Jul, Aug, Sep, Oct, Nov, Dec.
Initials of the calibrator or
calibration laboratory
concerned.
Time before recalibration,
calculated from the date
specified under Calibration
Date.
HBM
52
T12
Template: Frequency/Pulse Sensor
Parameter
Value
Measurement location ID
Transducer Electrical
Signal Type
Minimum Frequency
Pulse
Sensor
0.000E+000
Maximum Frequency
3.6E+002
Pulse Measurement Type
Minimum Electrical Value
Unit
Required
user
rights
USR
ID
degr
ees
degr
ees
CAL
Count
0.0
Imp
CAL
Maximum Electrical Value
360
Imp
CAL
Mapping Method
Discrete Signal Type
Discrete Signal Amplitude
Discrete Signal
Configuration
Linear
Bipolar
Double
phase plus
zero index
Transducer Response
Time
Excitation Level nom
Excitation Level min
Excitation Level max
Excitation Type
Excitation Current draw
Calibration Date
HBM
24
18
30
DC
0.5
1-Nov-2006
CAL
Explanation
Identification number for the
measuring point. Can be
assigned according to the
application. Possible values: a
number from 0 to 2047.
The physical measurand and
unit are defined when the
template is created, after which
they cannot be changed.
The difference between these
values is the nominal (rated)
sensitivity.
ID
seco
nds
CAL
Date of the last calibration or
creation of the manufacturing
certificate (if no calibration
carried out), or of the storage of
the TEDS data (if only nominal
(rated) values from the data
sheet were used).
Format: day-month-year.
Abbreviations for the months:
Jan, Feb, Mar, Apr, May, Jun,
Jul, Aug, Sep, Oct, Nov, Dec.
A1979−10.0 en
53
T12
Template: Frequency/Pulse Sensor
Parameter
Value
Calibration Initials
HBM or
PTB
Calibration Period
(Days)
Measurement location ID
A1979−10.0 en
Unit
days
Required
user
rights
CAL
CAL
USR
Explanation
Initials of the calibrator or
calibration laboratory
concerned.
Time before recalibration,
calculated from the date
specified under Calibration
Date.
Identification number for the
measuring point.
Can be assigned according to
the application. Possible
values: a number from 0 to
2047.
HBM
54
13
T12
Maintenance
The T12 torque transducer without a rotational speed measuring system is
maintenance-free.
Cleaning the rotational speed measuring system
During operation and depending on the ambient conditions, the slotted disc of
the rotor and the associated optical system of the stator sensor can get dirty.
This becomes noticeable, for example:
 in transducers with a reference pulse, when an increment error is displayed
in the “Rotational speed signal” status in the T12 Assistant.
 in transducers without a reference pulse, when there are cyclic intrusions
into the rotational speed signal.
Remedy:
1. Use compressed air (up to 6 bar) to clean the slotted disc.
2. Carefully clean the optical system of the sensor with a dry cotton bud or
one soaked with pure spirit.
NOTE
Do not use any other solvent to clean the optical system of the sensor! It
could alter the optical properties (make plastic cloudy).
Fig. 12.1:
HBM
Cleaning points on the rotational speed sensor
A1979−10.0 en
55
T12
14
Waste disposal and environmental protection
All electrical and electronic products must be disposed of as hazardous
waste. The correct disposal of old equipment prevents ecological damage and
health hazards.
Symbol:
Meaning:
Statutory waste disposal mark
The electrical and electronic devices that bear this symbol are subject to the
European waste electrical and electronic equipment directive 2002/96/EC.
The symbol indicates that, in accordance with national and local
environmental protection and material recovery and recycling regulations, old
devices that can no longer be used must be disposed of separately and not
with normal household garbage.
As waste disposal regulations may differ from country to country, we ask that
you contact your supplier to determine what type of disposal or recycling is
legally applicable in your country.
Packaging
The original packaging of HBM devices is made from recyclable material and
can be sent for recycling. Store the packaging for at least the duration of the
warranty. In the case of complaints, the torque flange must be returned in the
original packaging.
For ecological reasons, empty packaging should not be returned to us.
A1979−10.0 en
HBM
56
15
T12
Specifications
15.1 Nominal (rated) torque 100 NVm to 1 kNVm
Type
Accuracy class
Torque measuring system
Nominal (rated) torque Mnom
Nominal (rated) rotational speed nnom
Option 3, code L 1)
Option 3, code H 1)
Non-linearity including hysteresis, related to
nominal (rated) sensitivity
Fieldbuses, frequency output 10 kHz/60 kHz
For a max. torque in the range:
between 0% of Mnom and 20% of Mnom
> 20% of Mnom and 60% of Mnom
> 60% of Mnom and 100% of Mnom
Voltage output
For a max. torque in the range:
between 0% of Mnom and 20% of Mnom
> 20% of Mnom and 60% of Mnom
> 60% of Mnom and 100% of Mnom
Relative standard deviation of repeatability per
DIN 1319, related to the variation of the output
signal
Fieldbuses/frequency output
Voltage output
Temperature effect per 10 K in the nominal
(rated) temperature range
on the output signal, related to the actual
value of the signal span
Fieldbuses/frequency output
Voltage output
on the zero signal, related to the nominal
(rated) sensitivity
Fieldbuses/frequency output
Voltage output
Nominal (rated) sensitivity (span between
torque = zero and nominal (rated) torque)
Frequency output 10 kHz/60 kHz
Voltage output
Sensitivity tolerance (deviation of the actual
output quantity at Mnom from the nominal (rated)
sensitivity)
Frequency output
Voltage output
1)
T12
0.03
Nm
kNm
rpm
rpm
100
200
500
15 000
18 000
12 000
16 000
<"0.006 (optional <"0.004)
<"0.013 (optional <"0.007)
<"0.02 (optional <"0.01)
<"0.015
<"0.035
<"0.05
"0.01
"0.03
"0.03
"0.1
"0.02 (optional "0.01)
"0.1
kHz
5/30
10
"0.05
"0.1
See page 87.
HBM
A1979−10.0 en
57
T12
Nominal (rated) torque Mnom
Output signal at torque = zero
Frequency output 10 kHz/60 kHz
Voltage output
Nominal (rated) output signal
Frequency output
with positive nominal (rated) torque
10 kHz/60 kHz
with negative nominal (rated) torque
10 kHz/60 kHz
Voltage output
with positive nominal (rated) torque
with negative nominal (rated) torque
Scaling range
Frequency output/voltage output
Resolution
Frequency output 10 kHz/60 kHz
Voltage output
Residual ripple
Voltage output
Maximum modulation range 3)
Frequency output 10 kHz/60 kHz
Voltage output
Load resistance
Frequency output
Voltage output
Long-term drift over 48 h
Voltage output
Measurement frequency range
Frequency output/voltage output −1 dB
Frequency output/voltage output −3 dB
2)
3)
Nm
kNm
200
500
kHz
10/60
kHz
15/90 (5 V symmetrical 2))
kHz
5/30 (5 V symmetrical 2))
+10
−10
10 to 1000 (of Mnom)
Hz
mV
0.03/0.25
0.33
mV
kHz
4 to 16/24 to 96
−10.2 to +10.2
k
k
2
 10
mV
"3
Hz
Hz
0 to 4000
0 to 6000
0.05 to 4000 (fourth-order Bessel,
−1 dB); factory setting 1000 Hz
0.05 to 100 (fourth-order Bessel,
−1 dB); factory setting 1 Hz
Low-pass filter LP1
Hz
Low-pass filter LP2
Hz
Group delay (low pass LP1: 4 kHz)
Frequency output 10 kHz/60 kHz
Voltage output
Energy supply
Nominal (rated) supply voltage (DC)
(separated extra-low voltage)
Current consumption in measuring mode
Current consumption in startup mode
Nominal (rated) power consumption
Maximum cable length
Shunt signal
Tolerance of the shunt signal, related to Mnom
100
s
s
320/250
500
18 to 30
< 1 (typ. 0.5)
<4
< 18
50
50% of Mnom or 10% of Mnom
"0.05
RS−422 complementary signals, note termination resistance.
Output signal range in which there is a repeatable correlation between torque and output signal.
A1979−10.0 en
HBM
58
T12
Nm
kNm
Rotational speed/angle of rotation measuring system
Optical, using infrared light and a metallic slotted disc
Mechanical increments
number
Positional tolerance of the increments
mm
Tolerance of the slot width
mm
Pulses per revolution (adjustable)
number
Pulse frequency at nominal (rated) rotational
speed nnom
Option 3, code L 4)
kHz
4)
Option 3, code H
kHz
Minimum rotational speed for sufficient pulse
rpm
quality
Group delay
s
Hysteresis of direction of rotation reversal
in the case of relative vibrations between rotor
and stator
degree
Torsional vibration of the rotor
Radial vibrations of the stator
mm
Permitted degree of contamination, in the
optical path of the sensor pickup (lenses, slotted
disc)
Nominal (rated) torque Mnom
100
200
500
360
"0.05
"0.05
360; 180; 90; 60; 45; 30
90
108
72
96
< 5 (typ. 2.2)
< approx. 2
< approx. 2
< 50
Effect of turbulence on the zero point,
related to the nominal (rated) torque
Option 3, code L 4)
Option 3, code H 4)
Output signal for frequency/pulse output
Load resistance
Rotational speed
Fieldbuses
Resolution
System accuracy (with torsional vibrations of
max. 3% of the current rotational speed at 2x
rotational frequency)
Max. rotational speed variation at nominal
(rated) rotational speed (100 Hz filter)
Voltage output
Measuring range
Resolution
Scaling range
Overload limits
Load resistance
Linearity error
Nominal (rated) power consumption
Maximum cable length
4)
5)
k
< 0.05 < 0.03 < 0.03 < 0.02
< 0.08 < 0.04 < 0.03 < 0.02
5 5) symmetrical; two square-wave
signals, approx. 90_ out-of-phase
2
rpm
0.1
ppm
150
rpm
1.5
mV
k
"10
0.33
10 to 1000
"10.2
> 10
< 0.03
< 18
50
See page 87.
RS−422 complementary signals, note termination resistances.
HBM
A1979−10.0 en
59
T12
Nominal (rated) torque Mnom
Temperature effect per 10 K in the nominal
(rated) temperature range
on the output signal, related to the actual value
of the signal span
on the zero signal
Residual ripple
Angle of rotation
Accuracy
Resolution
Correction of runtime deviation between
torque LP1 and the angle of rotation for filter
frequencies
Nm
kNm
100
200
500
mV
< 0.03
< 0.03
<3
degrees
degrees
1 (typ. 0.1)
0.01
Hz
4000; 2000; 1000; 500; 200; 100
degrees
0 to 360 (single-turn) to "1440
(multi-turn)
Performance
Measurement frequency range
Resolution
Hz
80 (−1 dB)
Full scale value
Measuring range
Temperature effect per 10 K in the nominal
(rated) temperature range on the power signal,
related to the full scale value
Non-linearity including hysteresis, related to
the full scale value
Sensitivity tolerance (deviation of the actual
measurement signal span of the power signal
related to the full scale value)
Temperature signal of the rotor
Accuracy
Measurement frequency range
Resolution
Physical unit
Data rate
A1979−10.0 en
P max + M nom @ n nom @ p
30
[Mnom] in Nm
[nnom] in rpm
"0.05@n/nnom
"0.02@n/nnom
"0.05
Hz
−
Meas.
values/
5 (−1 dB)
0.1
C
40
HBM
60
Fieldbuses
CAN Bus
Protocol
Data rate
Hardware bus link
Baud rate
Maximum line length
Connector
PROFIBUS DP
Protocol
Baud rate
PROFIBUS Ident Number
Input data , max.
Output data, max.
Diagnostic data
Connector
T12
−
Meas.
values/
kBit/s
−
−
MBaud
−
bytes
bytes
bytes
−
Update rate 6)
Configuration entries
v2
v4
Meas.
v8
values/
v 12
v 16
u 16
Limit value switches (on fieldbuses only)
Number
−
Reference level
−
Hysteresis
Adjustment accuracy
Response time (LP1 = 4000 Hz)
TEDS (Transducer Electronic Data Sheet)
Number
6)
digits
ms
−
TEDS 1 (torque)
−
TEDS 2 (rotational speed/angle of
rotation)
−
CAN 2.0B, CAL/CANopen-compatible
max. 4800 (PDO)
as per ISO 11898
1000
500
250
125
100
25
100
250
500
600
5-pin, M12x1, A-coding per CANopen
DR−303−1 V1.3, electrically isolated from
power supply and measurement ground
PROFIBUS DP Slave, per DIN 19245-3
max. 12
096C (hex)
152
40
18 (2@4-byte module diagnosis)
5-pin, M12x1, B-coding, electrically
isolated from power supply and
measurement ground
4800
2400
1200
600
300
150
4 for torque, 4 for rotational speed
Torque low pass 1 or low pass 2
Rotational speed low pass1 or low pass 2
0 to 100
typ. 3
A choice of voltage sensor or frequency
sensor
Frequency/pulse sensor
When CAN PDOs are activated simultaneously, the update rate on the PROFIBUS is reduced.
HBM
A1979−10.0 en
61
T12
Nominal (rated) torque Mnom
General information
EMC
Emission (per FCC 47 Part 15, Subpart C)
Emission (per EN61326−1, Table 3)
RFI voltage
RFI power
RFI field strength
Immunity from interference (EN61326−1,
Table A.1)
Electromagnetic field (AM)
Magnetic field
Electrostatic discharge (ESD)
Contact discharge
Air discharge
Fast transients (burst)
Impulse voltages (surge)
Conducted interference (AM)
Degree of protection per EN 60529
Reference temperature
Nominal (rated) temperature range
Operating temperature range
Storage temperature range
Impact resistance, test severity level
according to DIN IEC 68; Part 227; IEC
682271987
Number
Duration
Acceleration (half sine)
Vibration in 3 directions according to
EN 60068−2−6: IEC 68-2-6-1982
Frequency range
Duration
Acceleration (amplitude)
Load limits7)
Limit torque, (static) "
Breaking torque, (static) "
Longitudinal limit force (static) "
Longitudinal limit force (dynamic) amplitude
Lateral limit force (static) "
Lateral limit force (dynamic) amplitude
Limit bending moment (static) "
Limit bending moment (dynamic) amplitude
Oscillation width per DIN 50100
(peak-to-peak) 8)
7)
8)
Nm
kNm
100
200
500
−
−
−
−
Class A
Class A
Class A
V/m
A/m
10
30
kV
kV
kV
kV
C
C
C
C
IP 54
23
+10 to +60
−10 to +60
−20 to +70
ms
m/s2
1000
650
Hz
m/s2
5 to 65
1.5
50
% of
Mnom
% of
Mnom
kN
kN
kN
kN
Nm
Nm
2.5
0.5
50
25
10
100
50
16
200
100
19
8.5
2.5
220
110
Nm
200
400
1000
2000
200
> 400
Each type of irregular stress (bending moment, lateral or longitudinal force, exceeding nominal (rated) torque)
can only be permitted up to its specified limit provided none of the others can occur at the same time. If this
condition is not met, the limit values must be reduced. If 30% of the limit bending moment and lateral limit
force occur at the same time, only 40% of the longitudinal limit force is permissible and the nominal (rated)
torque must not be exceeded. The effects of permissible bending moments, longitudinal and lateral forces on
the measurement result are v"0.3% of the nominal (rated) torque.
The nominal (rated) torque must not be exceeded.
A1979−10.0 en
HBM
62
Nominal (rated) torque Mnom
T12
Nm
kNm
100
200
500
Mechanical values
Torsional stiffness cT
Torsion angle at Mnom
Stiffness in the axial direction ca
Stiffness in the radial direction cr
Stiffness during the bending moment
round a radial axis cb
Maximum deflection at longitudinal limit
force
Additional max. radial deviation at lateral
limit force
Additional plumb/parallel deviation at limit
bending moment (at j dB)
Balance quality level per DIN ISO 1940
Max. limits for relative shaft vibration
(peak-to-peak)9)
Undulations in the connection flange area,
based on ISO 7919−3
kNm/
rad
degree
kN/mm
kN/mm
kNm/
degree
230
270
540
900
0.048
0.043
0.055
0.066
420
130
800
290
740
550
760
810
3.8
11.5
12
mm
< 0.02
< 0.03
mm
< 0.02
mm
< 0.03
< 0.05
G 2.5
Normal operation (continuous operation)
9000
s (p*p) +
Ǹn
m
Start and stop operation, resonance ranges (temp.)
s (p*p) +
13200
Ǹn
(n in rpm)
Mass moment of inertia of the rotor
IV (around rotary axis)
IV with optical rotational speed measuring
system
Proportional mass moment of inertia for
the transmitter side
without rotational speed measuring system
with optical rotational speed measuring
system
Max. permissible static eccentricity of the
rotor (radially) to the center point of the stator
without rotational speed measuring system
with rotational speed measuring system
Max. permissible axial displacement of
the rotor to the stator
Weight, approx.
Rotor
Stator
9)
kgm2
0.0023
0.0033
0.0059
kgm2
0.0025
0.0035
0.0062
58
56
56
54
mm
mm
mm
kg
kg
"2
"1
"2
1.1
1.8
2.4
2.3
The influence of radial deviations, impact, defects of form, notches, marks, local residual magnetism,
structural variations or material anomalies on the vibrational measurements needs to be taken into
account and isolated from the actual undulation.
HBM
A1979−10.0 en
63
T12
15.2 Nominal (rated) torque 2 kNVm to 10 kNVm
Type
Accuracy class
Torque measuring system
Nominal (rated) torque Mnom
Nominal (rated) rotational speed nnom
Option 3, code L 1)
Option 3, code H 1)
Non-linearity including hysteresis, related to
nominal (rated) sensitivity
Fieldbuses, frequency output 10 kHz/60 kHz
For a max. torque in the range:
between 0% of Mnom and 20% of Mnom
> 20% of Mnom and 60% of Mnom
> 60% of Mnom and 100% of Mnom
Voltage output
For a max. torque in the range:
between 0% of Mnom and 20% of Mnom
> 20% of Mnom and 60% of Mnom
> 60% of Mnom and 100% of Mnom
Relative standard deviation of repeatability per
DIN 1319, related to the variation of the output
signal
Fieldbuses/frequency output
Voltage output
Temperature effect per 10 K in the nominal
(rated) temperature range
on the output signal, related to the actual
value of the signal span
Fieldbuses/frequency output
Voltage output
on the zero signal, related to the nominal
(rated) sensitivity
Fieldbuses/frequency output
Voltage output
Nominal (rated) sensitivity (span between
torque = zero and nominal (rated) torque)
Frequency output 10 kHz/60 kHz
Voltage output
Sensitivity tolerance (deviation of the actual
output quantity at Mnom from the nominal (rated)
sensitivity)
Frequency output
Voltage output
1)
T12
0.03
kNm
rpm
rpm
12 000
16 000
10
10 000
14 000 12 000
<"0.006 (optional <"0.004)
<"0.013 (optional <"0.007)
<"0.02 (optional <"0.01)
<"0.015
<"0.035
<"0.05
"0.01
"0.03
"0.03
"0.1
"0.02 (optional "0.01)
"0.1
kHz
5/30
10
"0.05
"0.1
See page 87.
A1979−10.0 en
HBM
64
Nominal (rated) torque Mnom
Output signal at torque = zero
Frequency output 10 kHz/60 kHz
Voltage output
Nominal (rated) output signal
Frequency output
with positive nominal (rated) torque
10 kHz/60 kHz
with negative nominal (rated) torque
10 kHz/60 kHz
Voltage output
with positive nominal (rated) torque
with negative nominal (rated) torque
Scaling range
Frequency output/voltage output
Resolution
Frequency output 10 kHz/60 kHz
Voltage output
Residual ripple
Voltage output
Maximum modulation range 3)
Frequency output 10 kHz/60 kHz
Voltage output
Load resistance
Frequency output
Voltage output
Long-term drift over 48 h
Voltage output
Measurement frequency range
Frequency output/voltage output −1 dB
Frequency output/voltage output −3 dB
2)
3)
T12
kNm
10
kHz
10/60
kHz
15/90 (5 V symmetrical 2))
kHz
5/30 (5 V symmetrical 2))
+10
−10
10 to 1000 (of Mnom)
Hz
mV
0.03/0.25
0.33
mV
kHz
4 to 16/24 0 96
−10.2 to +10.2
k
k
2
 10
mV
"3
Hz
Hz
0 to 4000
0 to 6000
0.05 to 4000 (fourth-order Bessel,
−1 dB); factory setting 1000 Hz
0.05 to 100 (fourth-order Bessel,
−1 dB); factory setting 1 Hz
Low-pass filter LP1
Hz
Low-pass filter LP2
Hz
Group delay (low-pass LP1: 4 kHz)
Frequency output 10 kHz/60 kHz
Voltage output
Energy supply
Nominal (rated) supply voltage (DC)
(separated extra-low voltage)
Current consumption in measuring mode
Current consumption in startup mode
Nominal (rated) power consumption
Maximum cable length
Shunt signal
Tolerance of the shunt signal, related to Mnom
s
s
320/250
500
18 to 30
< 1 (typ. 0.5)
<4
< 18
50
50% of Mnom or 10% of Mnom
"0.05
RS−422 complementary signals, note termination resistance.
Output signal range in which there is a repeatable correlation between torque and output signal.
HBM
A1979−10.0 en
65
T12
Nominal (rated) torque Mnom
kNm
Rotational speed/angle of rotation measuring system
Optical, using infrared light and a metallic slotted disc
numbe
Mechanical increments
Positional tolerance of the increments
mm
Tolerance of the slot width
mm
Pulses per revolution (adjustable)
numbe
Pulse frequency at nominal (rated) rotational
speed nnom
Option 3, code L 4)
kHz
4)
Option 3, code H
kHz
Minimum rotational speed for sufficient pulse
rpm
quality
Group delay
s
Hysteresis of direction of rotation reversal
in the case of relative vibrations between rotor and
stator
degree
Torsional vibration of the rotor
Radial vibrations of the stator
mm
Permitted degree of contamination, in the
optical path of the sensor pickup (lenses, slotted
disc)
360
10
720
"0.05
"0.05
360; 180; 90;
720; 360; 180;
60; 45; 30
120; 90; 60
72
96
120
168
< 5 (typ. 2.2)
< approx. 2
< approx. 2
< 50
Effect of turbulence on the zero point,
related to the nominal (rated) torque
Option 3, code L 4)
Option 3, code H 4)
4)
5)
Output signal for frequency/pulse output
Load resistance
Rotational speed
Fieldbuses
Resolution
System accuracy (with torsional vibrations of
max. 3% of the current rotational speed at 2x
rotational frequency)
Max. rotational speed variation at nominal
(rated) rotational speed (100 Hz filter)
Voltage output
Measuring range
Resolution
Scaling range
Overload limits
Load resistance
Linearity error
Nominal (rated) power consumption
Maximum cable length
k
< 0.02
< 0.01
< 0.02
< 0.01
5)
5 symmetrical; two square-wave
signals, approx. 90_ out-of-phase
2
rpm
0.1
ppm
150
rpm
1.5
mV
k
"10
0.33
10 to 1000
"10.2
> 10
< 0.03
< 18
50
See page 87.
RS−422 complementary signals, note termination resistances.
A1979−10.0 en
HBM
66
Nominal (rated) torque Mnom
Temperature effect per 10 K in the nominal
(rated) temperature range
on the output signal, related to the actual value
of the signal span
on the zero signal
Residual ripple
Angle of rotation
Accuracy
Resolution
Correction of runtime deviation between
torque LP1 and the angle of rotation for filter
frequencies
T12
kNm
mV
degree
degree
10
< 0.03
< 0.03
<3
1 (typ. 0.1)
0.01
Hz
degree
4000; 2000; 1000; 500; 200; 100
Performance
Measurement frequency range
Resolution
Hz
80 (−1 dB)
Full scale value
Measuring range
Temperature effect per 10 K in the nominal
(rated) temperature range on the power signal,
related to the full scale value
Non-linearity including hysteresis, related to
the full scale value
Sensitivity tolerance (deviation of the actual
measurement signal span of the power signal
related to the full scale value)
Temperature signal of the rotor
Accuracy
Measurement frequency range
Resolution
Physical unit
Data rate
HBM
0 to 360 (single-turn) to "1440
(multi-turn)
[Mnom] in Nm
[nnom] in rpm
P max + M nom @ n nom @ p
30
"0.05@n/nnom
"0.02@n/nnom
"0.05
Hz
−
Meas.
values/
5 (−1 dB)
0.1
C
40
A1979−10.0 en
67
T12
Fieldbuses
CAN Bus
Protocol
Data rate
Hardware bus link
Baud rate
Maximum line length
Connector
PROFIBUS DP
Protocol
Baud rate
PROFIBUS Ident Number
Input data , max.
Output data, max.
Diagnostic data
Connector
−
Meas.
values/
kBit/s
−
−
MBaud
−
bytes
bytes
bytes
−
Update rate 6)
Configuration entries
v2
v4
Meas.
v8
values/
v 12
v 16
u 16
Limit value switches (on fieldbuses only)
Number
−
Reference level
−
Hysteresis
Adjustment accuracy
Response time (LP1 = 4000 Hz)
TEDS (Transducer Electronic Data Sheet)
Number
6)
digits
ms
−
TEDS 1 (torque)
−
TEDS 2 (rotational speed/angle of
rotation)
−
CAN 2.0B, CAL/CANopen−compatible
max. 4800 (PDO)
as per ISO 11898
1000
500
250
125
100
25
100
250
500
600
5-pin, M12x1, A-coding per CANopen
DR−303−1 V1.3, electrically isolated from
power supply and measurement ground
PROFIBUS DP Slave, per DIN 19245-3
max. 12
096C (hex)
152
40
18 (2@4−byte module diagnosis)
5-pin, M12x1, B-coding, electrically
isolated from power supply and
measurement ground
4800
2400
1200
600
300
150
4 for torque, 4 for rotational speed
Torque low pass 1 or low pass 2
Rotational speed low pass1 or low pass 2
0 to 100
typ. 3
A choice of voltage sensor or frequency
sensor
Frequency/pulse sensor
When CAN PDOs are activated simultaneously, the update rate on the PROFIBUS is reduced.
A1979−10.0 en
HBM
68
Nominal (rated) torque Mnom
General information
EMC
Emission (per EN61326−1, Table 3)
RFI voltage
RFI power
RFI field strength
Immunity from interference (EN61326−1,
Table A.1)
Electromagnetic field (AM)
Magnetic field
Electrostatic discharge (ESD)
Contact discharge
Air discharge
Fast transients (burst)
Impulse voltages (surge)
Conducted interference (AM)
Degree of protection per EN 60529
Reference temperature
Nominal (rated) temperature range
Operating temperature range
Storage temperature range
Impact resistance, test severity level
according to DIN IEC 68; Part 227; IEC
682271987
Number
Duration
Acceleration (half sine)
Vibration in 3 directions according to
EN 60068−2−6: IEC 68-2-6-1982
Frequency range
Duration
Acceleration (amplitude)
Load limits7)
Limit torque, (static) "
Breaking torque, (static) "
Longitudinal limit force (static) "
Longitudinal limit force (dynamic) amplitude
Lateral limit force (static) "
Lateral limit force (dynamic) amplitude
Limit bending moment (static) "
Limit bending moment (dynamic) amplitude
Oscillation width per DIN 50100
(peak-to-peak) 8)
7)
8)
T12
kNm
−
−
−
Class A
Class A
Class A
V/m
A/m
10
30
kV
kV
kV
kV
C
C
C
C
IP 54
23
+10 to +60
−10 to +60
−20 to +70
ms
m/s2
1000
650
Hz
m/s2
% of
Mnom
% of
Mnom
kN
kN
kN
kN
Nm
Nm
Nm
5 to 65
1.5
50
10
50
200
160
> 400
> 320
39
19.5
4.5
560
280
42
21
10
600
300
80
40
12
800
400
120
60
18
1200
600
4000
4800
8000
16000
Each type of irregular stress (bending moment, lateral or longitudinal force, exceeding nominal (rated)
torque) can only be permitted up to its specified limit provided none of the others can occur at the same
time. If this condition is not met, the limit values must be reduced. If 30% of the limit bending moment and
lateral limit force occur at the same time, only 40% of the longitudinal limit force is permissible and the
nominal (rated) torque must not be exceeded. The effects of permissible bending moments, longitudinal
and lateral forces on the measurement result are v"0.3% of the nominal (rated) torque.
The nominal (rated) torque must not be exceeded.
HBM
A1979−10.0 en
69
T12
Nominal (rated) torque Mnom
Mechanical values
Torsional stiffness cT
Torsion angle at Mnom
Stiffness in the axial direction ca
Stiffness in the radial direction cr
Stiffness during the bending moment
round a radial axis cb
Maximum deflection at longitudinal limit
force
Additional max. radial deviation at lateral
limit force
Additional plumb/parallel deviation at
limit bending moment (at j dB)
Balance quality level per DIN ISO 1940
Max. limits for relative shaft vibration
(peak-to-peak) 9)
Undulations in the connection flange area,
based on ISO 7919−3
kNm
kNm/
rad
degrees
kN/mm
kN/mm
kNm/
degrees
mm
10
2300
2600
4600
7900
0.049
950
1300
0.066
1000
1500
0.06
950
1650
0.07
1600
2450
21.7
22.4
43
74
< 0.05
< 0.1
mm
< 0.02
mm
< 0.07
G 2.5
Normal operation (continuous operation)
9000
s (p*p) +
Ǹn
m
Start and stop operation, resonance ranges (temp.)
s (p*p) +
13200
Ǹn
(n in rpm)
Mass moment of inertia of the rotor
IV (around rotary axis)
IV with optical rotational speed measuring
system
Proportional mass moment of inertia for
the transmitter side
without rotational speed measuring
system
with optical rotational speed measuring
system
Max. permissible static eccentricity of the
rotor (radially) to the center point of the
stator
without rotational speed measuring
system
with rotational speed measuring system
Max. permissible axial displacement of
the rotor to the stator
Weight,
approx.
Rotor
Stator
9)
kgm2
0.0192
0.037
0.097
kgm2
0.0196
0.038
0.0995
54
53
53
52
mm
"2
mm
"1
mm
"2
kg
4.9
8.3
14.6
kg
2.4
2.5
2.6
The influence of radial deviations, impact, defects of form, notches, marks, local residual magnetism,
structural variations or material anomalies on the vibrational measurements needs to be taken into
account and isolated from the actual undulation.
A1979−10.0 en
HBM
70
T12
16
Dimensions
16.1 Rotor 100 NVm to 200 NVm
b2
b5
b3
b3
b1
b7
30
b4
dA
dG
dza
dF
6x60
dzi
dc
dz
b6
d B
xS
View A
30
Plane of temperature
measurement
xS = measuring plane
(center of the installation point)
6xY
60
6x60
d B
Dimensions without tolerances, per DIN ISO 2768−mK
Dimensions in mm (1 mm = 0.03937 inches)
b4
b5
b6
b7
47.15
14
12.5
Measuring range
100 Nm/200 Nm
b1
22
b2
60
b3
18
Measuring range
100 Nm/200 Nm
HBM
60
6x60
dA
dB
dC
115.5
84
99
Dimensions in mm (1 mm = 0.03937 inches)
dF
dG
dK
d SC12
101
110
14
8.2
xS
30
M8
d Z
dza g5
dzi H6
131
57
57
A1979−10.0 en
71
T12
16.2 Rotor 500 NVm to 10 kNVm
b2
b3
b1 5
b7
b4
dza
dF
dzi
dc
dz
b5
dG
dA
b3
b6
d B
xs
View A
8xY
Plane of temperature
measurement
xs = measuring plane
(center of the
installation point)
d B
Dimensions without tolerances, per DIN ISO 2768−mK
Dimensions in mm (1 mm = 0.03937 inches)
b4
b5
b6
b7
45.7
14
47.7
14
2.5
3.3
62.7
17.5
2.8
3.3
66.7
17.5
3.5
10
Measuring range
500 Nm/1 kNm
2 kNm/3 kNm
5 kNm
10 kNm
b1
22
23
24.8
24.8
b2
60
64
84
92
b3
18
20
26
30
Measuring range
Dimensions in mm (1 mm = 0.03937 inches)
dF
dG
dK
d SC12
xS
30
32
42
46
M10
M12
M14
M16
dA
dB
dC
d Z
dza g5
dzi H6
500 Nm/1 kNm
136.5
101.5
120
124
133
17
10
151
75
75
2 kNm/3 kNm
172.5
130
155
160
169
19
12
187
90
90
5 kNm
10 kNm
200.5
242.5
155.5
196
179
221
188
230
197
239
22
26
14.2
17
221
269
110
140
110
140
A1979−10.0 en
HBM
72
T12
16.3 Stator 100 Nm to 200 Nm with rot.speed meas. system
View Z
Dimensions in mm (1 mm = 0.03937 inches)
min. 43
Reserved additional space for
connected state min. 10
150
Reserved additional
space for mounting
and dismounting
M6
max. thread reach 10+1
approx. 54
Cable socket
adjustable in 4
angular positions
approx. 100
Reserved additional space for
connection cable with plug
180
UNF 1/4max.
thread reach 0.4+0.02
approx. V20
114.3 = 4 1/2
ACCESSORIES !
Cable socket 7-pin and
8-pin 90 cable routing
Side view Y
60
32
24 (18)
89.5
Side view X
24
28
45
62
66
194.5
260
115.5
110
101
57 g5
84
(28)
18
22
4 14
57 H6
99
131
28
10 8
(28)
6.5
56
Top view
HBM
A1979−10.0 en
73
T12
16.4 Stator 100 Nm to 200 Nm with rot. speed meas. system
Dimensions in mm (1 mm = 0.03937 inches)
View A
84
For rotational speed
measuring system and
rotational speed
measuring system with
reference marker only
A1979−10.0 en
HBM
74
T12
16.5 Stator 100 Nm to 10 kNm with rot. speed meas. system
View Z
Dimensions in mm (1 mm = 0.03937 inches)
approx. 100
Reserved additional
space for connection
cable with plug
180
150
min. 43
M6
Maximum thread reach 10 +1
approx.
54
Reserved additional
space for connected state min. 10*)
Reserved additional space for
mounting and dismounting
approx. 20
Cable socket adjustable
in 4 angular positions
UNF 1/4”
Maximum thread reach 0.4” +0.02”
114.3 = 4 1/2”
Accessories
Cable socket 7-pin and 8-pin
90 cable routing
*)
At 5 kNm and 10 kNm: min. 14 mm
Side view Y
Air gap area:
Side view X
Radially = 10 mm
Axially = b2 (see page 70)
24
28
45
62
66
H2
H1
10 8
6.5
(28)
56
Stator
mid−point
28
Top view
For rotational speed measuring system and rotational
speed measuring system with reference marker only
Dimensions without tolerances, per DIN ISO 2768−mK
Measuring range
(NVm)
100
200
500
1k
2k
3k
5k
10 k
HBM
Dimensions in mm (1 mm = 0.03937 inches)
D
H1
H2
81
122
260
194.5
91.5
143
280
204.5
109.5
179
310
222.5
123.5
144.5
207
249
333
369
239.5
263.5
A1979−10.0 en
75
T12
16.6 Stator 100 Nm to 200 Nm with prot. against contact
Dimensions in mm (1 mm = 0.03937 inches)
[Covering agent]
56
[Housing]
[Covering agent]
56
[Housing]
12
32
118
93.5
23
81
88
0.55
194.5
89.3
[Locking screw]
Rotational speed
sensor [projection]
307
102.5
[Protection against contact cpl.]
58
[Protection against contact cpl.]
58
View without housing half
Cutaway dimension (in rotational speed
measuring system only) and without
cutaway in the standard version (without
rotational speed measuring system)
Part of the standard version!
The components on both sides
must be removed to mount the
protective housing.
View A
A1979−10.0 en
HBM
76
T12
16.7 Stator 100 Nm to 200 Nm with prot. against contact
Dimensions in mm (1 mm = 0.03937 inches)
View B
225+2
205
196
185−2
11
88
40
6.6
Connection holes Z
(6.6)
56
[Housing]
(11)
View without covering agent
43
Connecting hole with countersinking
HBM
A1979−10.0 en
77
T12
16.8 Stator 500 Nm to 1 kNm with prot. against contact
(58)
(56)
 139
12
32
against contact)
204.5
98
103.5
317
99.3
(Locking screw)
102.5
(Cover plate)
58 (Protection against contact, cpl.)
56
(Protection (Cover plate)
 223+2
 205
View without
protection against
contact half
 196
 187−2
View A
 11
Connection holes Z
98
 6.6
90
40
(56)
Protection
against contact
 11
 6.6
43
Connecting hole with countersinking
View without cover plate
A1979−10.0 en
Dimensions in mm (1 mm = 0.03937 inches)
HBM
78
T12
16.9 Stator 2 kNm to 10 kNm with prot. against contact
b4
b1 (Housing)
b2
b3
(Cover plate)
d1
b6
b5
View without protection against contact half
d2
d3
d4
d5
View A
Connection holes Z
b2
Protection against
contact
(6.6)
H6
b9
(11)
11
6.6
H4
H1
H2
H7
(Locking screw)
H3
H5
b3
(Cover plate)
b1
b2
b7
b8
Connecting hole with countersinking
View without cover plate
Measuring range
2 kNm/3 kNm
5 kNm
10 kNm
b1
58
80
88
b2
56
78
86
b3
Measuring range
2 kNm/3 kNm
5 kNm
10 kNm
HBM
d1
175
203
245
b4
b5
b6
12
12
12
Dimensions in mm (1 mm = 0.03937 inches)
b7
b8
b9
H1
H2
H3
H4
32
43
97.5 116 222.5 353 121.5
32
65
99
133 239.5 384 138.5
32
73
99
157 263.5 429 162.5
Dimensions in mm (1 mm = 0.03937 inches)
d2
d3
d4
259+2
241
232
289+2
269
260
331+2
311
302
H6
107
120
145
H5
120.5
134.5
155.5
H7
117.3
134.3
158.3
d5
223−2
249−2
291−2
A1979−10.0 en
79
T12
16.9.1
Protection against contact plates 100 Nm to 200 Nm
Dimensions in mm (1 mm = 0.03937 inches)
M3 screw head
1:4
M4 screw head
[Locking screw]
External  = 7
Height = 2
External  = 9
Height = 2.5
16.9.2
Protection against contact plates 500 Nm to 10 kNm
Dimensions in mm (1 mm = 0.03937 inches)
Spacing bolts for 5 kN@m
and 10 kN@m only
Screw head
External  = 7
Height = 2
Screw head
(locking screw)
External  = 9
Height = 2.5
A1979−10.0 en
HBM
80
T12
16.10
Mounting dimensions
Mounting dimensions
Stator
mid-point
Rotor
mid-point
Measuring
range
Mounting dimension (mm)
5 kNm
25
11
10 kNm
33
15
100 Nm
200 Nm
500 Nm
1 kNm
2 kNm
3 kNm
(Tolerance "1 mm)
HBM
Reserved add. space for fieldbus connection
cables:
approx. 140 mm, from plug connection tag
A1979−10.0 en
81
T12
17
Supplementary technical information
Axial and radial run-out tolerances
Axial run-out AB
Radial run-out
AB
Internal
centering
Hardness 46 to 54 HRC
0.8
Surface quality of the axial and radial
run-out tolerances (A, B and AB)
Measuring range (NVm)
Axial run-out tolerance (mm)
100
200
500
1k
2k
3k
5k
10 k
0.01
0.01
0.01
0.01
0.02
0.02
0.025
0.025
A1979−10.0 en
Radial run-out tolerance
(mm)
0.01
0.01
0.01
0.01
0.02
0.02
0.025
0.025
HBM
82
18
T12
Condition at the time of delivery
Parameter factory settings are marked with an asterisk (*). Underlined
parameters are not overwritten by returning to the factory settings.
SYSTEM
Default settings
Project name
Language
Define pass code (1 – 9999)
Pass code active?
Reactivate pass code
LED display mode
Fieldbus interfaces
CANopen
CAN address
CAN baud rate
LSS manufacturer number
LSS product number
LSS revision number
LSS serial number
PDO measuring rate divider
Signal PDO 1 (transmit, max.
4.8 kHz)
Signal PDO 2 (transmit, max.
1.2 kHz)
Signal PDO 3 (transmit, max.
0.6 kHz)
Signal PDO 4 (transmit, max.
0.6 kHz)
Write calibration information
Torque calibration date
(dd.mm.yyyy)
Torque calibration initials
Torque calibration cycle
Measuring point number
Calibration date for rotational
speed/angle of rotation output
(dd.mm.yyyy)
HBM
My Project
Deutsch; English
Yes*; No
Reactivate pass code
Standard (measuring mode)
Rotor clearance setting mode
Opt. rotational speed measuring system setting
mode
110
100 kB; 125 kB; 250 kB; 500 kB; 1000 kB*
285
1025
4294967040
4294967040
1; 2*; 4; 8; 16; 32; 64
Off
Torque low pass 1*
Torque + rotational speed low pass 1
Torque low pass 1 + angle of rotation
Off
Torque low pass 2*
Torque + rotational speed low pass 2
Off*
Power + rotor temperature
Off*
Status for torque, rotational speed/angle of
rotation
30.11.06
RH
30.11.06
A1979−10.0 en
T12
83
Calibration initials for rotational
KM
speed/angle of rotation output
Calibration cycle for rotational
speed/angle of rotation output
Measuring point number
Voltage calibration date
30.11.06
(dd.mm.yyyy)
Voltage calibration initials
HM
Voltage calibration cycle
Measuring point number
Pass code input
Enter pass code (1 – 9999)
TRANSDUCER PARAMETERIZATION
Torque
Measuring point designation
MyTorqueMeasPnt
Measuring point number
Unit
Nm*; kNm; ozfin; ozfft; lbfin; lbfft
Decimal point
.; .0; .00; .000*; .0000; .00000
Sign
Positive*; negative
Low pass filter 1
0.05 Hz; 0.1 Hz; 0.2 Hz; 0.5 Hz; 1 Hz; 2 Hz; 5 Hz;
(nominal (rated) value)
10 Hz; 20 Hz; 50 Hz; 100 Hz; 200 Hz; 500 Hz;
1 kHz*; 2 kHz; 4 kHz
Low pass filter 2
0.05 Hz; 0.1 Hz; 0.2 Hz; 0.5 Hz; 1 Hz*; 2 Hz; 5 Hz;
(nominal (rated) value)
10 Hz; 20 Hz; 50 Hz; 100 Hz
Measure point 1
Measure point 1
Actual value of physical point 1
0.000*
Setpoint (value) of physical point 1 0.000*
Measure point 2
Measure point 2
Actual value of physical point 2
100.000*
Setpoint (value) of physical point 2 100.000*
2-point scaling
Active; deactivated*
Rotational speed
Unit
1/min*; rpm; 1/s; rad/s
Decimal point
.; .0; .00; .000*
Sign
Positive*; negative
Low-pass filter 1
0.05 Hz; 0.1 Hz; 0.2 Hz; 0.5 Hz; 1 Hz; 2 Hz; 5 Hz;
(nominal (rated) value)
10 Hz; 20 Hz; 50 Hz; 100 Hz; 200 Hz; 500 Hz; 1
kHz*; 2 kHz; 4 kHz
Low-pass filter 2
0.05 Hz; 0.1 Hz; 0.2 Hz; 0.5 Hz; 1 Hz*; 2 Hz; 5 Hz;
(nominal (rated) value)
10 Hz; 20 Hz; 50 Hz; 100 Hz
Angle of rotation
Unit
Degree*; rad
Decimal point
.; .0*; .00
Signal for zero balance
Rotational speed sensor* (with reference signal);
Command* (without reference signal)
A1979−10.0 en
HBM
84
T12
Rotational speed/angle of rotation output
Measuring point designation
MySpeedMeasPnt
Measuring point number
Mechanical increments
360*/720*
Signals F1/ F2
Frequency*
Pulse (pos. edge)/direction of rotation
Pulse (pos./neg. edge)/direction of rotation
Pulse (4 edges)/direction of rotation
Output pulse division
1*; 2; 4; 6; 8; 12
Increments per revolution
360*/720*
Hysteresis for reversing the
On*; Off
direction of rotation
Frequency output
Signal
Torque low pass 1*
Torque low pass 2
Mode
10 +/− 5 kHz*
60 +/− 30 kHz*
Setpoint (value) of physical point 1 0.000* (dep. on nominal (rated) measuring range)
Setpoint (value) of physical point 2 1000.000* (dep. on nominal (rated) measuring range)
Frequency of point 1
10.000000* (dep. on electrical configuration)
Frequency of point 2
15.000000* (dep. on electrical configuration)
Analog output
Signal
Torque low pass 1*
Torque low pass 2
Rotational speed low pass 1
Rotational speed low pass 2
Measuring point number
Mode
10 V*
Setpoint (value) of physical point 1 0.000*
Setpoint (value) of physical point 2 1000.000*
Voltage of point 1
0.0000*
Voltage of point 2
10.0000*
Power
Unit
W; kW*; MW; hp
Decimal point
.; .0; .00; .000*
Low pass filter (−1 dB)
0.1 Hz; 1 Hz*; 10 Hz; 100 Hz
SIGNAL CONDITIONING
Torque
Shunt
On; Off*
Shunt signal (of nominal (rated)
10%; 50%*
value)
Zero signal compensation
Zero signal compensation
Zero value
0.000*
HBM
A1979−10.0 en
85
T12
Angle of rotation
Measuring range
Number of revolutions n
ADDITIONAL FUNCTIONS
Limit values
Limit value 1
Monitoring
Signal
Switching direction
Level
Hysteresis
Limit value 2
Monitoring
Signal
Switching direction
Level
Hysteresis
Limit value 3
Monitoring
Signal
Switching direction
Level
Hysteresis
Limit value 4
Monitoring
Signal
A1979−10.0 en
0 to n x 360 degrees, pos. direction of rotation*
0 to n x 360 degrees, neg. direction of rotation
0 to −n x 360 degrees, pos. direction of rotation
0 to −n x 360 degrees, neg. direction of rotation
−n x 360 to n x 360 degrees, pos. direction of
rotation
−n x 360 to n x 360 degrees, neg. direction of
rotation
1*; 2; 3; 4
On; Off*
Torque low pass 1*
Torque low pass 2
Overshoot*
Undershoot
10.000*
0.500*
On; Off*
Torque low pass 1*
Torque low pass 2
Overshoot*
Undershoot
10.000*
0.500*
On; Off*
Torque low pass 1*
Torque low pass 2
Overshoot
Undershoot*
−10.000*
0.500*
On; Off*
Torque low pass 1*
Torque low pass 2
On; Off*
Rotational speed low
pass 1*
Rotational speed low
pass 2
Overshoot*
Undershoot
10.0*
0.5*
On; Off*
Rotational speed low
pass 1*
Rotational speed low
pass 2
Overshoot*
Undershoot
10.0*
0.5*
On; Off*
Rotational speed low
pass 1*
Rotational speed low
pass 2
Overshoot
Undershoot*
−10.0*
0.5*
On; Off*
Rotational speed low
pass 1*
Rotational speed low
pass 2
HBM
86
Switching direction
Level
Hysteresis
SAVE/LOAD PARAMETERS
Load from transducer
Choose parameter set
Save to transducer
Choose parameter set
TEDS template for torque
Rotational speed/angle of rotation
output
HBM
T12
Overshoot
Undershoot*
−10.000*
0.500*
Overshoot
Undershoot*
−10.0*
0.5*
1*; 2; 3; 4; factory settings
1; 2; 3; 4
HBM Frequency Sensor*
High Level Voltage Output
HBM Frequency Sensor*
HBM Pulse Sensor
A1979−10.0 en
87
T12
19
Ordering numbers
Code
S100Q
Option 1: measuring range
100 Nm
S200Q
200 Nm
S500Q
500 Nm
S001R
1 kNm
S002R
2 kNm
S003R
3 kNm
S005R
5 kNm
S010R
10 kNm
Code
Code
Option 5: bus connection
CANopen (2 device plugs)
CANopen and Profibus DPV1
Code
Option 6: rotational speed measuring system
Without rotational speed measuring system
With optical rotational speed measuring system;
360 or 720 pulses/revolution
With optical rotational speed measuring system;
360 or 720 pulses/revolution and reference signal
Option 2: accuracy
Standard
Greater accuracy1)
Lin. t"0.01% and TK0 t"0.01%/10 K
Code
Code
Option 3: nominal (rated) rotational speed
Dependent on meas. range up to 15 000 rpm
Dependent on meas.range up to 18 000 rpm
Option 7: protection against contact
Without protection against contact
With protection against contact
Option 8: MODULFLEX) coupling2)
Code
Code
Option 4: electrical configuration
Without coupling
DF1
Output signal 60 kHz " 30 kHz
With fitted coupling
DU2
Output signal 60 kHz " 30 kHz and
"10 V
SF1
Output signal 10 kHz " 5 kHz
SU2
Output signal 10 kHz " 5 kHz and
"10 V
Code
Order no.:
A1979−10.0 en
No customized modification
11)
K-T12 −
Ordering example:
K-T12 −
Option 9: Customized modification
2)
S 5 0 0 Q
S F 1
For voltage output: lin. t"0.05% ;
TK0 t"0.1%/10 K
For Option 3, code L only; see
data sheet B1957-xx de for
specifications.
HBM
88
20
T12
Accessories
Article
Connection cable, set
Torque
Torque connection cable, Binder 423 7pin-D-Sub 15-pin, 6 m
Torque connection cable, Binder 423 free ends, 6 m
Rotational speed
Torque connection cable, Binder 423 8-pin-D-Sub 15-pin, 6 m
Rotational speed connection cable, Binder 423 8-pin free ends, 6 m
Rotational speed connection cable, reference signal, Binder 423
8-pin-D-Sub 15-pin, 6 m
Rotational speed connection cable, reference signal, Binder 423 8-pin
free ends, 6 m
CAN Bus
CAN Bus M12 connection cable, A-coded, D-Sub 9-pin, switchable
termination resistor, 6 m
Plugs/sockets
Torque
423G−7S, 7-pin cable socket, straight cable entry, for torque output
(plug 1, plug 3)
423W−7S, 7-pin cable socket, 90 cable entry, for torque output (plug 1,
plug 3)
Rotational speed
423G−8S, 8-pin cable socket, straight cable entry, for rotational speed
output (plug 2)
423W−8S, 8-pin cable socket, 90 cable entry, for rotational speed
output (plug 2)
CAN Bus
TERMINATOR M12/termination resistor, M12, A-coded, 5-pin, plug
Termination resistor, CAN Bus M12, A-coded, 5-pin, socket
T-SPLITTER M12/T-piece M12, A-coded, 5-pin
Cable plug/socket/CAN Bus M12, cable socket 5-pin M12, A-coded,
cable plug 5-pin M12, A-coded
PROFIBUS
Connection cable, Y-splitter, M12 socket, B-coded; M12 plug, B-coded;
M12 socket, B-coded, 2 m
Cable plug/socket/PROFIBUS M12, cable socket 5-pin M12, B-coded,
cable plug 5-pin M12, B-coded
Termination resistor PROFIBUS M12, B-coded, 5-pin
T-piece PROFIBUS M12,B-coded, 5-pin
Connection cable, by the meter
Kab8/00−2/2/2
Kab8/00−2/2/2/1/1
DeviceNet cable
Other
Setup toolkit for T12 (System CD T12, PCAN-USB adapter, CAN Bus
connection cable, 6 m)
HBM
Order no.
1−KAB149−6
1−KAB153−6
1−KAB150−6
1−KAB154−6
1−KAB163−6
1−KAB164−6
1−KAB161−6
3−3101.0247
3−3312.0281
3−3312.0120
3−3312.0282
1−CANHEAD−TERM
1−CAN−AB−M12
1−CANHEAD−M12−T
1−CANHEAD−M12
1−KAB167-2
1−PROFI−M12
1−PROFI−AB−M12
1−PROFI−VT−M12
4−3301.0071
4−3301.0183
4−3301.0180
1−T12−SETUP−USB
A1979−10.0 en
T12
A1979−10.0 en
89
HBM
90
HBM
T12
A1979−10.0 en
Hottinger Baldwin Messtechnik GmbH
Im Tiefen See 45 S 64293 Darmstadt S Germany
Tel. +49 6151 803−0 S Fax: +49 6151 803−9100
Email: info@hbm.com S www.hbm.com
measure and predict with confidence
7−2002.1979
Subject to modifications.
All details describe our products in general form only.
They are not to be understood as a guarantee of quality or durability.
A1979−10.0 en
E Hottinger Baldwin Messtechnik GmbH.

---

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