Huffybikes 16 Huffy Green Machine Owners Manual HGM EN Xxxx13 M0023 Bk Web
2014-07-19
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Owner’s Manual 16” Green Machine Assembly Instructions THIS DOCUMENT CONTAINS IMPORTANT SAFETY INFORMATION. READ AND KEEP FOR FUTURE REFERENCE. Date of Purchase: ___________________ Please write the date of purchase. You should also retain the sales receipt. HGM-16 EN 110513 m0023-bk Copyright Huffy Corporation 2013 Safety and Warning Information PLEASE READ AND FULLY UNDERSTAND THIS OWNERS MANUAL BEFORE OPERATING THE PRODUCT This symbol is important. It is the WARNING symbol. The warning symbol precedes safety instructions. Failure to follow these instructions may result in injury to the rider or to others, or damage to the product. All wheeled vehicles will provide safe, enjoyable transportation and recreation when used and maintained properly. Like bicycling, skateboarding, and in-line skating, riding can be dangerous even under the best of circumstances. We do not want you to get hurt. Please follow all safety rules and operating instructions. This toy should be used with caution since skill is required to avoid falls or collisions causing injury to the user or third parties. • • • • • • • • • • • • • • • • WARNING: Adult assembly is required. Continuous adult supervision is required. Product does not have a brake - operator back pedals to slow or stop. Ensure rider can reach the pedals through full range of motion. Always wear a CPSC approved helmet while riding, with the chinstrap securely fastened. Always wear shoes when riding. Ride on smooth paved surfaces. Do not ride on streets or roadways. Always comply with local laws and regulations. Never use near motor vehicles. Do not ride on hills, steeply sloped areas, on or near steps, near swimming pools, or in alleys. Do not ride the product at dusk, at night or at times of limited visibility. Do not ride off road, on grass or wet surfaces. Do not ride the product over curbs or bumps that can damage the steering mechanism. Do not ride the product without the flag installed. Do not wear headphones or anything else that would impair your ability to hear or see. Do not jump or ramp product. 2 2 Safety and Warning Information - continued • • • • • • • • • • • • • Do not tow the product. Do not pull any objects with the product. Do not push the product. Never ride with more than one person. Maximum weight is 80 lbs (36Kg). This product should only be used by persons 5+ years of age. Excessive weight may cause a hazardous or unstable condition. Replace worn or broken parts immediately. If anything does not operate properly, discontinue use. Understand all operating procedures before riding. Do not add a motor to the product. Do not modify the product. Before each ride check all screws and fasteners; re-tighten any that are loose. Replace any fasteners that are damaged. Know your limits. Be familiar with your abilities. Use common sense. 3 3 Assembly Notes Tools necessary for assembly: Phillips screwdriver The instructions in this manual refer to the right and left side of the product, these are defined from the rider position. Do not discard any parts until the unit is completely assembled. WARNING: Wheels & Axle: • The wingnuts must be securely tightened to ensure rear wheels do not come loose from the axle. • All hardware must be sufficiently tightened to ensure it does not come loose. Pivot Bolt: Pivot hardware must be correctly installed to ensure they do not come loose. Steering Function: • Over tightening the steering linkage may prevent the steering from operating properly. • Pulling back on the right lever, and pushing forward on the left lever will turn the product towards the right. • Pulling back on the left lever, and pushing forward on the right lever will turn the product towards the left. • Steering this product takes some practice. Ensure the rider can properly steer the product. Practice in an open area. Seat: Secure the seat bolt each time the seat is moved. Flag: The flag is provided to make the rider and the product more visible. Do not use the product without the flag installed. 4 4 NOTE: APPLY LABELS PRIOR TO ASSEMBLY 001 LABEL SHEET (both sides) (both sides) “Huffy” and “Green Machine” are registered trademarks of Huffy Corporation 5 5 1 305 336 note 341 316 315 338 301 337 300 315 316 346 341 note (x2) 341 x 1 315 x 1 316 note WING BOLT MUST BE FULLY TIGHTENED BY HOLDING WING BOLTS AT BOTH ENDS OF AXLE. 6 6 2 304 303 304 303 345 302 305 306 345 300 x 2 304 301 x 2 345 x 2 303 7 7 3 308 B A 307 306 310 342 309 C 306 x 1 310 Limiter Pin x 1 307 8 8 4 335 335 A 313 335 334 B 335 316 315 314 312 311 note 334 ENSURE BUSHING IS IN PLACE BEFORE ASSEMBLY x2 x2 334 335 C 9 9 5 note WING BOLT MUST B BE FULLY TIGHTENED BY HOLDING WING BOLTS AT BOTH ENDS OF AXLE. 313 C 311 335 x1 x2 317 (both wheels) 314 335 A 335 312 314 315 316 x 1 315 x 1 316 10 10 6 319 320 319 318 A B C D 319 319 note OPPOSITE SIDE 11 11 7 note ROUND HOLES HEX HOLES note 323 321 321 322 324 note ORIENTATION OF NUT 323 320 x 4 324 x 4 322 12 12 8 310 326 LH note INSERT SCREWS FIRST 325 RH note TURN UNIT UPSIDE DOWN 323 321 x 4 310 13 13 9 310 328 TOP 329 310 BOTTOM 328 TOP 329 x8 320 BOTTOM 310 14 14 10 333 331 332 310 343 344 x6 x2 310 344 15 15 332 344 333 331 336 307 308 309 310 342 343 310 305 301 300 318 302 334 311 337 303 304 345 313 335 341 316 315 338 346 321 323 322 324 320 319 312 314 315 316 317 325 326 310 328 329 310 16 16 ASSEMBLY PARTS LIST PAGE-ID No. DESCRIPTION PAGE-ID No. DESCRIPTION Label Sheet 1 001 300 336 337 338 315 316 341 305 301 346 302 303 304 345 308 306 342 307 309 310 311 312 313 335 334 314 Label Sheet Main Frame Left Arm Right Arm Steering Shaft Washer (x1) Wing Bolt (x1) Cap (x2) Steering Linkage Left Steering Linkage Right Bushing (x2) Rear Frame Washer (x2) Cap Nut (x2) Bushing (x2) Steering Keeper Steering Tube Steering Limiter Limiter Pin Cap Screw (x1) Axle Shaft Hub Cap (x1) Tire (x1) Bushing (x2) Bushing Insert (x2) Bushing (x1) 4 315 316 317 314 315 316 312 313 335 318 320 319 321 323 322 324 325 326 310 328 329 310 331 332 333 343 310 344 Washer (x1) Wing bolt (x1) End Cap (x2) Bushing (x1) Washer (x1) Wing bolt (x1) Hub Cap (x1) Tire (x1) Bushing (x2) Front Wheel Crank Crank Keeper (x4) Keeper Plate (screw side) Keeper Plate (nut side) Screw (x4) Nut (x4) Axle Bracket Right Axle Bracket Left Screw (x4) Top Pedal (x2) Bottom Pedal (x2) Screw (x 8) Seat U-Bolt Flag Fender Screws (x6) Wingnut (x2) 2 3 4 5 6 7 8 9 10 17 17 Warranty Information Part or model specifications are subject to change without notice. This Limited Warranty is the only warranty for this product. There are no other expressed or implied warranties. The only uses for this product are described in this manual. Warranty registration is not required. This limited warranty extends only to the original consumer and is not transferable. What does this Limited Warranty cover? This Limited Warranty covers all parts of the product except the wheels, which have no warranty. What must you do to keep the Limited Warranty in effect? This Limited Warranty is effective only if: • the product is completely and correctly assembled; • the product is used under normal conditions for its intended purpose (see “Safety Information” for excluded activities); • the product receives all necessary maintenance and adjustments. What is not covered by this Limited Warranty? This product is designed for recreational use only. This Limited Warranty does not cover normal wear and tear, normal maintenance items, or any damage, failure, or loss that is caused by improper assembly, maintenance, adjustment, storage, or use. This Limited Warranty is void if the product is ever: • used for stunt riding, jumping, acrobatics, or similar activity; • used in any competitive sport; • installed with a motor; • modified in any way; • ridden by more than one person at a time, or the weight limit is exceeded; • rented; • used in a manner contrary to the instructions in this manual. How long does this Limited Warranty Last? Excluding the wheels, all components are warranted for six (6) months from the date of purchase. 18 18 Warranty Information - continued What will the manufacturer do? The manufacturer will replace, without charge to you, any component that does not meet this warranty. The original owner must pay all labor and transportation charges associated with the repair or warranty work. How do you get service? Phone Customer Service What rights do you have? This Limited Warranty gives you specific legal rights. You may also have other rights which vary from state to state. 19 19 CORRECT WARNING: ALWAYS WEAR YOUR HELMET WHEN RIDING THIS PRODUCT! INCORRECT • Helmet should sit level on your head and low on your forehead • Adjust the strap sliders below the ear on both sides. • Buckle the chin strap. Adjust strap until it is snug. • No more than two fingers should fit between the strap and your chin. • A proper fitting helmet should be comfortable and not rock forward/backward or side to side. • Always read the user manual that comes with your helmet to make sure it is fitted and attached properly to the wearer’s head according to the fitting instructions described in the user manual. Check www.Huffy.com for the current contact information H Helmet EN 100212 LB i0027
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