Hunter WFSR Wireless Flow Sensor - Receiver User Manual Owner Manual

Hunter Industries Inc Wireless Flow Sensor - Receiver Owner Manual

Owner Manual

WIRELESSFLOWSENSORWFSHunter  Wireless-Flow-Sync  Owner’s Manual and Installation GuideWireless Flow Sensor for Use with Compatible Hunter Controllers
TABLE OF CONTENTSINTRODUCTION ................................................................................................................3WFS COMPONENTS  ........................................................................................................4SYSTEM OVERVIEW AND WFS OPERATION  .................................................................6INSTALLING THE WFS SENSOR & FCT TEE  ...................................................................8INSTALLING THE WFS SENSOR INTO THE FCT FITTING   ............................................12CONNECTING  THE WFS TO THE IRRIGATION SYSTEM  .............................................14SYSTEM CONSIDERATIONS  ............................................................................................17TROUBLESHOOTING GUIDE  ..........................................................................................20SPECIFICATIONS AND CALIBRATION  ............................................................................ 23
3The Hunter WFS allows flow-capable  controllers, such as the Hunter ACC and I-Core, to monitor actual flow in irrigation systems.With proper setup at the controller, this allows the controller to record and report actual flow in liters or gallons. Flow learning controllers can also use WFS to learn typical flow for each zone of irrigation, and monitor during watering for high and low flow conditions.WFS equips controllers to respond on  their own to incorrect system performance,  preventing damage to landscape and wasted water resources.INTRODUCTION
4This section will give you a brief overview  of some of the components of the Wireless-Flow-Sync system. 1.  Impeller:  Rotates when ow is occurring2.  O-rings:  Provides sealing of sensor in  sensor body3.  Wire:  Black wire connects to the sensor transmitterWFS  COMPONENTS 2 3 1
5 3 4 2 11.  Flow-Sync Tee:  The Tee is installed into the irrigation system and houses the WFS2.  O-rings:  Provides sealing of plug in sensor body3.  Plug:  (replace with WFS at Installation)4.  Cap:  To seal plug to Flow-Sync-TeeWFS TEE ASSEMBLY
6The WFS is typically installed near the point of connection, in an appropriately-sized FCT Tee. The WFS transmitter can connect to a host con-troller up to 500ft/152M away.WFS sensors operate with an impeller  positioned in the flow through the pipes.  As the impeller turns, pulses are generated to the controller, which converts them to gallons or liters, depending on the Units of Measurement selection in the controller.WFS Sensor is a reporting device, and does not respond to flow situations on its own. WFS is almost always installed in conjunction with a Master Valve, which can stop flow in a damaged pipe when high flow conditions are detected.SYSTEM OVERVIEW AND WFS OPERATION
7WFS  ICORE   WIRING
8INSTALLING THE WFS SENSOR AND FCT TEEHFS FCT Tee Fitting Models (All tees are glue/slip type fittings)Model Material Diameter (US) Diameter (mm)FCT 100 Schedule 40 (white) 1" 25 mmFCT 150 Schedule 40 (white) 1.5" 37 mmFCT 158 Schedule 80 (gray) 1.5" 37 mmFCT 200 Schedule 40 (white) 2" 50 mmFCT 208 Schedule 80 (gray) 2" 50 mmFCT 300 Schedule 40 (white) 3" 75 mmFCT 308 Schedule 80 (gray) 3" 75 mmFCT 400 Schedule 40 (white) 4" 100 mmBSP AdaptersDiameter (mm) Model25 mm 79570037 mm 79580050 mm 24140075 mm 477800The WFS Sensor is designed to install within an FCT tee fitting, sized for the pipe in which it will be installed. For international applications, optional slip-BSP adapters are available separately for sizes up to 75 mm.
9Install the FCT tee fitting first, then install the WFS Sensor into the fitting. Observe the following general rules when choosing the sensor location and preparing to install:•  Flush system with plug in place before  installing the WFS sensor, to prevent damage to the impeller.•  Always install WFS together with a Master Valve, to provide overflow protection.•  Install the WFS and Master Valve as  near the point of connection to the water supply as possible.•  WFS requires a section of straight  pipe on either side of the tee fitting to provide  accurate measurement of flow. Tees, ells,  and other fittings cause turbulence which affects accuracy.•  There must be a length of straight pipe at least 10 times the diameter of the pipe upstream from the WFS (toward the water supply).•  There must be a length of straight pipe at least 5 times the diameter of the pipe in the down-stream direction (toward the sprinklers).INSTALLATION
10•  Example: FCT-200 is installed in a 2”/50 mm    diameter pipe. The tee should have 20”/50    cm of straight pipe upstream, and 10”/25 cm    straight pipe downstream.•  Install the WFS and FCT assembly in a sturdy irrigation valve box. •  WFS has an impeller which will turn in the flow of water. If the water source is not a public water supply, add a filter upstream from the Master Valve and WFS to protect the impeller from rocks or stones, which may damage the impeller.The FCT tee fitting is designed for glue (“slip”) connection. Use approved PVC solvent-welding glue to install either threaded fittings, or directly into the irrigation pipe if desired.Metric thread adapters are available and are listed in this manual on page 8.Avoid excess glue when attaching  fittings. Uncured blobs of excess glue on the fitting’s interior can interfere with paddlewheel operation.
11EXAMPLE OF INSTALL *NOTE:  Not to scale.
12The FCT tee fitting comes with a plug that allowsfor installation of the FCT into the irrigation system prior to installing the Sensor. This allows the FCT tee to be installed separately from the sensor and prevents damage to the sensor during installation of the body.NOTE: Do not attempt to remove the sensor plug or sensor while the system is under pressureTo install the sensor into the body:1. Turn the system pressure o. 2. Unscrew the cap from the top of the FCT (gure 1).3. Use pliers or a screwdriver and carefully pry the plug from the FCT tee.4. Insert the sensor into the FCT. The sensor has a at side that engages with a at on the inside of the sensor body (gure 2).INSTALLING THE WFS SENSOR INTO THE FCT FITTING
13Figure 1Figure 1 Figure 3Figure 2Figure 25.  Hand tighten the WFS sensor cap. (gure 3). NOTE: Never glue the HFS sensor into the fitting! The threaded cap is designed to seal under pressureINSTALLING THE WFS SENSOR INTO THE FCT FITTING
14CONNECTING THE WFS TO THE IRRIGATION SYSTEMWARNING! WFS is only designed for low-voltage connection to approved irrigation controller flow terminals. Do not install in high-voltage 110V or 230V circuits.WFS has one wire lead which leads to the transmitter. The transmitter may be placed up to 500ft/152m from the controller.Connecting the ReceiverPro-CWire the leads from the receiver to the SEN terminals.
15ACC & ICORE   INSTALLATIONUse terminals S1 or S2ACC Controller I-Core Controller
Proper irrigation system design and operation assures optimum performance of the WFS in monitoring for potential high flow conditions. WFS is primarily designed to shut off the irriga-tion system in the event of a catastrophic system failure such as a main line or lateral line break. However, depending upon the design of the irrigation system, the WFS can offer increased protection when components such as sprays or rotors are damaged or removed due to vandal-ism. The following may be helpful in making your WFS operate at its optimum level. 16
17SYSTEM CONSIDERATIONSWorking With WFSHunter flow-capable controllers are designed  to measure and record actual flow, shut off  irrigation when a high flow condition occurs, and identify which stations caused the condition.The controller’s Learn mode samples each station individually, and learns a typical flow for each station in the system. During actual irrigation, the flow can be observed at the controller. Actual flows are recorded and stored in the controller facepack. The ACC or I-Core controller will also compare actual flows to the estimated total of all active stations, to see if there is an unacceptable  difference, indicating a leak or break.Consult the controller documentation closely for setup and operation of flow monitoring. It is  vital to set the correct pipe size, so that the  controller interprets the flow data correctly. It is also important to set adequate overage amounts (minimum is 15% over normal) and delays  (default is one minute) to prevent false alarms.
18Mainline Pressure FluctuationSome water sources may have varying pressure depending upon the demand for water upstream of the point of connection. During times of heavy demand, system pressure through the mainline may drop.This is why the flow limit percentage and delay periods (set in the controller) are important,  as false alarms lead to a lack of confidence in  the system. Additionally, excess air in irrigation piping causes the WFS impeller to spin freely during  station startup, which may cause temporarily high readings. This problem may be reduced by installing check valves in the system, and by  setting the alarm delay values to prevent  premature alarms.
19Proper System Maintenance and OperationIt is important that your irrigation system  be maintained and is functioning properly for optimum performance. Check your irrigation system for any broken components or leaks  also, making sure that all sprinklers are operating within the pressure ranges recommended by  the manufacturer.
20Hunter controllers equipped with flow terminals will have approximately 20 VDC present on the flow sensor terminals, with no flow input.When flow begins, the voltage will pulse. On a standard voltmeter, the voltage will appear to drop, or pulsate. On voltmeters equipped with a frequency counter, the pulse frequency can be measured in Hz.
21TROUBLESHOOTING GUIDEProblem Cause SolutionWFS not reading Water shut o  Verify that no isolation valves are closed, and that the water source is on.Controller not congured Check controller ow sensor setup. Enter sensor size (and location, for sensor decoders) and other sensor information as required.Damaged sensor- Impeller damage (debris in water) or WFS electronics damage (lightning)Replace sensor.
Problem Cause SolutionWFS not reading correctly Controller congured incorrectly Set correct ow sensor size and type at controller.Turbulent ow at sensor Insure that straight pipe is on either side of ow meter.Frequent false alarms Station settings too sensitive Increase overow percentage (and underow if available).Wide range of ows for a single stationIncrease overow and underow percentages, and delay interval.22TROUBLESHOOTING
Flow RangeFlow-Sync  Sensor DiameterOperating Range (Gpm)Minimum*Suggested Maximum**1" 2 171½" 5 352" 10 553" 28 1204"        34 195*   Minimum recommended ow for the highest ow zone for your system**   Good design practice dictates the maximum ow not to exceed 5/sec. Suggested maximum ow is based upon Class 200 IPS plastic pipeOperating SpecicationsTemperature Pressures Humidity0 to 140ºF/60ºC up to 200 psi/13.7 bar up to 100%SPECIFICATIONS23
Maximum Distance Between WFS Transmitter and Receiver 500ft/152m DimensionsFCT Tee Fitting Height Width Length Straight Pipe upstream (Ø x 10)Straight Pipe  downstream (Ø x 5)FCT 100 4.8″/12 cm 2.3"/6 cm 4.5"/11 cm 10"/25 cm 5"/13 cmFCT 150 5.4″/14 cm 2.3"/6 cm 4.6"/12 cm 15"/38 cm 8"/20 cmFCT 158 5.4″/14 cm 2.3"/6 cm 5.1"/13 cmFCT 200 6″/15 cm 2.7"/7 cm 4.7"/14 cm 20"/50 cm 10"/25 cmFCT 208 6″/15 cm 2.7"/7 cm 5.4"/14 cmFCT 300 7″/18 cm 4"/10 cm 6.2"/16 cm 30"/76 cm 15"/38 cmFCT 308 7″/18 cm 4.2"/11 cm 6.4"/16 cmFCT 400 8″/20 cm 5"/13 cm 6.2"/16 cm 40"/1 m 20"/50 cm24FCT TEE FITTING SPECS.
Flow Sensor ValuesHunter Flow Sensor K-Factor OsetHFSFCT1000.44 0.39HFSFCT1501.13 0.00HFSFCT158 0.92 1.22HFSFCT200 2.13 0.23HFSFCT208 1.72 1.70HFSFCT300 4.61 0.18HFSFCT308 5.87 1.07HFSFCT400 8.77 0.48WFS Calibration FactorsHunter controllers allow selection of the correct pipe size by FCT model number. No further  calibration is needed.If “Other” is selected, K-factor and Oset  information may be entered directly. Following  are K-factor and Oset values for best results  with each available FCT model.25
26RATINGS         WFS-R              ࣅ  For connection to Hunter controllers only             ࣅ  24 V~  50/60 Hz  10 mA  0.02W             ࣅ  IP 43             ࣅ  Ta 50 C         WFS-T            ࣅ  Batteries: 3 x 1.5 V AA or Hunter lithium pack WFSLITHBATT            ࣅ  IP 67            ࣅ  Ta 50 C
FCC Notice:This device complies with part 15 of the FCC Rules.  (1) this device may not cause interference, and (2) this device must accept  any interference, including interference that may cause undesired operation of the device..This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates, uses and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following measures:    •  Reorient or relocate the receiving antenna.    •  Increase the separation between the equipment and receiver.    •  Connect the equipment into an outlet on a circuit different from that to which the receiver is connected.    •  Consult the dealer or an experienced radio/TV technician for help.The user is cautioned that changes and modifications made to the equipment without the approval of the manufacturer could void the user’s authority to operate this equipment.Industry Canada Notice:This device complies with Industry Canada license-exempt RSS standard(s). Operation is subject to the  following two conditions:  (1) this device may not cause interference, and (2) this device must accept  any interference, including interference that may cause undesired operation of the device.Le présent appareil est conforme aux CNR d'Industrie Canada applicables aux appareils radio exempts  de  licence.  L'exploitation  est  autorisée  aux  deux  conditions  suivantes:  (1)  l'appareil  ne  doit  pas  produire  de  brouillage,  et  (2)  l'utilisateur  de  l'appareil  doit  accepter  tout  brouillage  radioélectrique  subi, même si le brouillage est susceptible d'en compromettre le fonctionnement.
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