Husqvarna 917 37583 Users Manual OM, 917.375830, 2006 01, Walk Mower
917.37583 to the manual 62f45979-58dd-4338-a7ec-01235eeb70d8
2015-01-24
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Owner’s Manual ROTARY LAWN MOWER 7.0 Horsepower Power-Propelled 21" Multi-Cut Model No. 917.375830 CAUTION: Read and follow all Safety Rules and Instructions before operating this equipment Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A. Visit our Craftsman website: www.sears.com/craftsman TABLE OF CONTENTS Safety Rules ..........................................2-3 Warranty ...................................................4 Product Specifications ..............................5 Assembly / Pre-Operation ........................6 Operation.............................................7-11 Maintenance Schedule ...........................12 Maintenance ......................................12-15 Service and Adjustments...................15-16 Storage ..............................................17-18 Troubleshooting .................................18-19 Repair Parts.......................................38-45 SAFETY RULES IMPORTANT: This cutting machine is capable of amputating hands and feet and throwing objects. Failure to observe the following safety instructions could result in serious injury or death. • Do not operate the mower when bareLook for this symbol to point out imfoot or wearing open sandals. Always por tant safety precautions. It means wear substantial foot wear. CAUTION!!! BECOME ALERT!!! • Do not pull mower backwards unless absoYOUR SAFETY IS INVOLVED. lutely necessary. Always look down and beWARNING: In order to prevent accidental hind before and while moving backwards. starting when setting up, transporting, ad• Never direct discharged material toward justing or making repairs, always disconnect anyone. Avoid discharging material spark plug wire and place wire where it cannot against a wall or obstruction. Material may come in contact with plug. richochet back toward the operator. Stop WARNING: Engine exhaust, some of its the blade when crossing gravel surfaces. constituents, and certain vehicle compo• Do not operate the mower without propnents contain or emit chemicals known to er guards, plates, grass catcher or other the State of California to cause cancer and safety protective devices in place. birth defects or other reproductive harm. • See manufacturer’s instructions for WARNING: Battery posts, terminals and proper operation and installation of related accessories contain lead and lead accessories. Only use accessories apcompounds, chemicals known to the State proved by the manufacturer. of California to cause cancer and birth • Stop the blade(s) when crossing gravel defects or other reproductive harm. Wash drives, walks, or roads. hands after handling. • Stop the engine (motor) whenever you CAUTION: Muffler and other engine leave the equipment, before cleaning parts become extremely the mower or unclogging the chute. hot during operation and • Shut the engine (motor) off and wait remain hot after engine until the blade comes to complete stop has stopped. To avoid before removing grass catcher. severe burns on contact, • Mow only in daylight or good artificial light. stay away from these areas. • Do not operate the machine while under the influence of alcohol or drugs. I. GENERAL OPERATION • Never operate machine in wet grass. • Read, understand, and follow all Always be sure of your footing: keep a instructions on the machine and in the firm hold on the handle; walk, never run. manual(s) before starting. Be thoroughly • Disengage the self-propelled mechfamiliar with the controls and the proper anism or drive clutch on mowers so use of the machine before starting. equipped before starting the engine. • Do not put hands or feet near or under • If the equipment should start to vibrate rotating parts. Keep clear of the disabnormally, stop the engine (motor) and charge opening at all times. check immediately for the cause. Vibra• Only allow responsible individuals, who tion is generally a warning of trouble. are familiar with the instructions, to • Always wear safety goggles or safety glassoperate the machine. es with side shields when operating mower. • Clear the area of objects such as rocks, toys, wire, bones, sticks, etc., which could II. SLOPE OPERATION be picked up and thrown by blade. Slopes are a major factor related to slip & • Be sure the area is clear of other people fall accidents which can result in severe before mowing. Stop the machine if injury. All slopes require extra caution. If anyone enters the area. 2 you feel uneasy on a slope, do not mow it. DO: • Mow across the face of slopes: never up and down. Exercise extreme caution when changing direction on slopes. • Remove obstacles such as rocks, tree limbs, etc. • Watch for holes, ruts, or bumps. Tall grass can hide obstacles. DO NOT: • Do not trim near drop-offs, ditches or embankments. The operator could lose footing or balance. • Do not trim excessively steep slopes. • Do not mow on wet grass. Reduced footing could cause slipping. • Never fill containers inside a vehicle, on a truck or trailer bed with a plastic liner. Always place containers on the ground away from your vehicle before filling. • Remove gas-powered equipment from the truck or trailer and refuel it on the ground. If this is not possible, then refuel such equipment with a portable container, rather than from a gasoline dispenser nozzle. • Keep the nozzle in contact with the rim of the fuel tank or container opening at all times until fueling is complete. Do not use a nozzle lock-open device. • If fuel is spilled on clothing, change clothing immediately. • Never overfill fuel tank. Replace gas cap and tighten securely. III. CHILDREN Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the machine and the mowing activity. Never assume that children will remain where you last saw them. • Keep children out of the trimming area and under the watchful care of another responsible adult. • Be alert and turn machine off if children enter the area. • Before and while walking backwards, look behind and down for small children. • Never allow children to operate machine. • Use extra care when approaching blind corners, shrubs, trees, or other objects that may obscure vision. V. GENERAL SERVICE • Never run machine inside a closed area. • Never make adjustments or repairs with the engine (motor) running. Disconnect the spark plug wire, and keep the wire away from the plug to prevent accidental starting. • Keep nuts and bolts, especially blade attachment bolts, tight and keep equipment in good condition. • Never tamper with safety devices. Check their proper operation regularly. • Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel spillage. Allow machine to cool before storing. • Stop and inspect the equipment if you strike an object. Repair, if necessary, before restarting. • Never attempt to make wheel height adjustments while the engine is running. • Grass catcher components are subject to wear, damage, and deterioration, which could expose moving parts or allow objects to be thrown. Frequently check components and replace with manufacturer’s recommended parts, when necessary. • Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and use extra caution when ser vicing them. • Do not change the engine governor setting or overspeed the engine. • Maintain or replace safety and instruction labels, as necessary. IV. SAFE HANDLING OF GASOLINE Use extreme care in handling gasoline. Gasoline is extremely flammable and the vapors are explosive. • Extinguish all cigarettes, cigars, pipes and other sources of ignition. • Use only an approved container. • Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling. • Never refuel the machine indoors. • Never store the machine or fuel container where there is an open flame, spark or pilot light such as a water heater or on other appliances. WARNING: This lawn mower is equipped with an internal combustion engine and should not be used on or near any unimproved forest-covered, brush-covered or grass-covered land unless the engine’s exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator. In the state of California the above is required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. A spark arrester for the muffler is available through your nearest Husqvarna or other authorized service center (See the REPAIR PARTS section of this manual). 3 WARRANTY SECTION 1: LIMITED WARRANTY Husqvarna Forest & Garden Company (“Husqvarna”) warrants Husqvarna product to the original purchaser to be free from defects in material and workmanship from the date of purchase for the “Warranty Period” of the product as set forth below: (4) Additional damage to parts or components due to continued use occurring after any of the above. REPAIR OR REPLACEMENT AS PROVIDED UNDER THIS WARRANTY IS THE EXCLUSIVE REMEDY OF THE PURCHASER. HUSQVARNA SHALL NOT BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES FOR BREACH OF ANY EXPRESS OR IMPLIED WARRANTY ON THESE PRODUCTS EXCEPT TO THE EXTENT PROHIBITED BY APPLICABLE LAW. ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE ON THESE PRODUCTS IS LIMITED IN DURATION TO THE WARRANTY PERIOD AS DEFINED IN THE LIMITED WARRANTY STATEMENT. HUSQVARNA RESERVES THE RIGHT TO CHANGE OR IMPROVE THE DESIGN OF THE PRODUCT WITHOUT NOTICE, AND DOES NOT ASSUME OBLIGATION TO UPDATE PREVIOUSLY MANUFACTURED PRODUCTS. 2 YEAR NON-COMMERCIAL WARRANTY: Automatic Mower, Riding lawn mowers, yard and garden tractors, walk behind mowers, tillers, chain saws, trimmers, brushcutters, clearing saws, snow blowers, handheld blowers, backpack blowers, hedge trimmers, electrical products and power-assist collection systems for noncommercial, nonprofessional, noninstitutional or nonincome producing use, except as herein stated. Emission control system components necessary to comply with CARB-TIER-II and EPA regulations. Husqvarna Safety Apparel carries a 90-day warranty from the date of the customer’s original purchase for defects in material and workmanship. Normal wear, tear or abuse is not covered under warranty. Product must be returned to Charlotte with a warranty claim form. All care and maintenance instructions must be followed as stated by the manufacturer on the care label. The fit of the protective apparel/boot is not covered under warranty. Some states do not allow the exclusion of incidental or consequential damages, or limitations on how long an implied warranty lasts, so the above limitations or exclusions may not apply to you. This warranty gives you specific legal rights, and you may also have other rights which vary from state to state. SECTION 5: CUSTOMER RESPONSIBILITIES The product must exhibit reasonable care, maintenance, operation, storage and general upkeep as written in the maintenance section of the Owner’s/ Operator’s manual. Should an operational problem or failure occur, the product should not be used, but delivered as is to an authorized Husqvarna dealer for evaluation. Proof of purchase, as explained in section 6, rests solely with the customer. SECTION 2: HUSQVARNA’S OBLIGATIONS UNDER THE WARRANTY Husqvarna will repair or replace defective components without charge for parts or labor if a component fails because of a defect in material or workmanship during the warranty period. SECTION 3: ITEMS NOT COVERED BY THIS WARRANTY The following items are not covered by this warranty: (1)Normal customer maintenance items which become worn through normal regular use, including, but not limited to, belts, blades, blade adapters, bulbs, filters, guide bars, lubricants, rewind springs, saw chain, spark plugs, starter ropes and tines; (2) Natural discoloration of material due to ultraviolet light; (3) Lawn and garden attachments are covered by a third party which gives a warranty, all claims for warranty should be sent to the manufacturer; and (4)Emission Control System components necessary to which are manufactured by third party engine manufacturer. SECTION 6: PROCEDURE TO OBTAIN WARRANTY CONSIDERATION It is the Owner’s and Dealer’s responsibility to make certain that the Warranty Registration Card is properly filled out and mailed to Husqvarna Forest & Garden Company. This card should be mailed within ten (10) days from the date of purchase in order to confirm the warranty and to facilitate post-sale service. Proof of purchase must be presented to the authorized Husqvarna dealer in order to obtain warranty service. This proof must include date purchased, model number, serial number, and complete name and address of the selling dealer. SECTION 4: EXCEPTIONS AND LIMITATIONS This warranty shall be inapplicable to defects resulting from the following: (1) Accident, abuse, misuse, negligence and neglect, including stale fuel, dirt, abrasives, moisture, rust, corrosion, or any adverse reaction due to incorrect storage or use habits; (2) Failure to operate or maintain the unit in accordance with the Owner’s/Operator’s manual or instruction sheet furnished by Husqvarna; (3) Alterations or modifications that change the intended use of the product or affects the product’s performance, operation, safety, or durability, or causes the product to fail to comply with any applicable laws; or: To obtain the benefit of this warranty, the product believed to be defective must be delivered to an authorized Husqvarna dealer in a timely manner, no later than thirty (30) days from date of the operational problem or failure. The product must be delivered at the owner’s expense. Pick-up and delivery charges are not covered by this warranty. An authorized Husqvarna dealer can be normally located through the “Yellow Pages” of the local telephone directory or by calling 1-800-HUSKY62 for a dealer in your area. HUSQVARNA 7349 Statesville Road Charlotte, NC 28269 531 83 81-23 2002 4 PRODUCT SPECIFICATIONS Serial Number: Date of Purchase: Gasoline Capacity / Type: 1.6 Quarts (Unleaded Regular) Oil Type (API SG–SL): SAE 30 (above 32°F); SAE 5W-30 (below 32°F) Oil Capacity: 20 Ounces Spark Plug (Gap: .030") Champion RC12YC Blade Bolt Torque: 35-40 ft. lbs. • The model and serial numbers will be found on a decal on the rear of the lawn mower housing. Record both serial number and date of purchase in space provided above. ACCESSORIES These accessories were available when this lawn mower was produced. They are not shipped with your mower. They are also available at most Husqvarna retailers and service centers. Some of these accessories may not apply to your lawn mower. 5 ASSEMBLY / PRE-OPERATION Read these instructions and this manual in its entirety before you attempt to assemble or operate your new lawn mower. IMPORTANT: This lawn mower is shipped WITHOUT OIL OR GASOLINE in the engine. Your new lawn mower has been assembled at the factory with the exception of those parts left unassembled for shipping purposes. All parts such as nuts, washers, bolts, etc., necessary to complete the assembly have been placed in the parts bag. To ensure safe and proper operation of your lawn mower, all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to ensure proper tightness. TO REMOVE MOWER FROM CARTON 1. Remove loose parts included with mower. 2. Cut down two end corners of carton and lay end panel down flat. 3. Remove all packing materials except padding between upper and lower handle and padding holding operator presence control bar to upper handle. 4. Roll lawn mower out of carton and check carton thorougly for additional loose parts. Handle pin SQUEEZE Handle bracket HOW TO SET UP YOUR MOWER TO UNFOLD HANDLE IMPORTANT: Unfold handle carefully so as not to pinch or damage control cables. 1. Raise lower handle section to operating position and squeeze the bottom ends of lower handle towards each other until the pin in handle can be inserted into one of the three height adjustment holes. 2. Remove protective padding, raise upper handle section into place on lower handle and tighten both handle knobs. 3. Remove any packing material from around control bar. Your lawn mower handle can be adjusted for your mowing comfort. Refer to “ADJUST HANDLE” in the Service and Adjustments section of this manual. Operator presence control bar TO ASSEMBLE GRASS CATCHER 1. Put grass catcher frame into grass bag with rigid part of bag on the bottom. Make sure the frame handle is outside of the bag top. 2. Slip vinyl bindings over frame. NOTE: If vinyl bindings are too stiff, hold them in warm water for a few minutes. If bag gets wet, let it dry before using. Frame handle MOWING POSITION LIFT UP LIFT UP Upper handle Vinyl bindings Handle knob Lower handle 6 Frame opening TO INSTALL ATTACHMENTS Your lawn mower was shipped ready to be used as a mulcher. To convert mower to bagging or discharging, see “TO CONVERT MOWER” in the Operation section of this manual. OPERATION KNOW YOUR LAWN MOWER READ THIS OWNER'S MANUAL AND ALL SAFETY RULES BEFORE OPERATING YOUR LAWN MOWER. Compare the illustrations with your lawn mower to familiarize yourself with the location of various controls and adjustments. Save this manual for future reference. These symbols may appear on your lawn mower or in literature supplied with the product. Learn and understand their meaning. Drive control lever Operator presence control bar Handle knob Drive cover Starter handle Engine oil cap with dipstick Grass catcher Spark plug Muffler Gasoline filler cap Air filter Housing Mulcher door Primer Wheel adjuster (on each wheel) IMPORTANT: This lawn mower is shipped WITHOUT OIL OR GASOLINE in the engine. MEETS CPSC SAFETY REQUIREMENTS Sears rotary walk-behind power lawn mowers conform to the safety standards of the American National Standards Institute and the U.S. Consumer Product Safety Commission. The blade turns when the engine is running. Operator presence control bar – must be held down to the handle to start the engine. Release to stop the engine. Starter handle – used for starting engine. Mulcher door – allows conversion to discharging or bagging operation. 7 Drive control lever – used to engage power-propelled forward motion of mower. Primer– pumps additional fuel from the carburetor to the cylinder for use when starting a cold engine. Operator presence control bar The operation of any lawn mower can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your lawn mower or performing any adjustments or repairs. We recommend a standard safety glasses or wide vision safety mask worn over spectacles. TO ENGAGE Adjustment DRIVE turnbuckle CONTROL Drive control lever DRIVE CONTROL DISENGAGED DRIVE CONTROL ADJUSTMENT Over time, the drive control system may become “loose”, resulting in decreased speed. There is a turnbuckle on the drive control housing to increase tension on the drive cable. Proceed as follows: 1. Turn unit off and disconnect spark plug wire from spark plug. 2. Rotate turnbuckle on drive control to increase drive speed. 3. Operate mower to test drive speed. Readjust as required. 4. If condition fails to improve after the above steps (forward speed remains the same), your drive belt is worn and should be replaced. HOW TO USE YOUR LAWN MOWER ENGINE SPEED The engine speed was set at the factory for optimum performance. Speed is not adjustable. ENGINE ZONE CONTROL CAUTION: Federal regulations require an engine control to be installed on this lawn mower in order to minimize the risk of blade contact injury. Do not under any circumstances attempt to defeat the function of the operator control. The blade turns when the engine is running. • Your lawn mower is equipped with an operator presence control bar which requires the operator to be positioned behind the lawn mower handle to start and operate the lawn mower. TO ADJUST CUTTING HEIGHT Raise wheels for low cut and lower wheels for high cut, adjust cutting height to suit your requirements. Medium position is best for most lawns. • To change cutting height, squeeze adjuster lever toward wheel. Move wheel up or down to suit your requirements. Be sure all wheels are in the same setting. NOTE: Adjuster is properly positioned when plate tab inserts into hole in lever. Also, 9-position adjusters (if so equipped) allow lever to be positioned between the plate tabs. DRIVE CONTROL • Self-propelling is controlled by holding the operator presence control bar down to the handle and pulling the drive control lever rearward to the handle. The farther toward the handle the lever is pulled, the faster the unit will travel. • Forward motion will stop when either the operator presence control bar or drive control lever are released. To stop forward motion without stopping engine, release the drive control lever only. Hold operator presence control bar down against handle to continue mowing without self-propelling. NOTE: If after releasing the drive control the mower will not roll backwards, push the mower forward slightly to disengage drive wheels. LEVER BACKWARD TO LOWER MOWER Plate tab LEVER FORWARD TO RAISE MOWER 8 Lever TO CONVERT MOWER Your lawn mower was shipped ready to be used as a mulcher. To convert to bagging or discharging: Discharge deflector REAR BAGGING • Open rear door and remove mulcher plug. Store mulcher plug in a safe place. • You can now install the grass catcher or optional clipping deflector. • To convert to mulching or discharging operation, install mulcher plug into rear discharge opening of mower. Mulcher plug SIMPLE STEPS TO REMEMBER WHEN CONVERTING YOUR LAWN MOWER FOR MULCHING 1. Rear mulcher plug installed. 2. Mulcher door closed. SIDE DISCHARGING • Mulcher plug must be installed into rear discharge opening of mower. • Open mulcher door and install discharge deflector under door as shown. • Mower is now ready for discharging operation. • To convert to mulching or bagging operation, discharge deflector must be removed and mulcher door closed. FOR REAR BAGGING 1. Rear mulcher plug removed. 2. Grass catcher installed. 3. Mulcher door closed. FOR SIDE DISCHARGING 1. Rear mulcher plug installed. 2. Discharge deflector installed. CAUTION: Do not run your lawn mower without mulcher plug or approved grass catcher in place. Never attempt to operate the lawn mower with the rear door removed or propped open. TO EMPTY GRASS CATCHER 1. Lift up on grass catcher using the frame handle. 2. Remove grass catcher with clippings from under lawn mower handle. 3. Empty clippings from bag. NOTE: Do not drag the bag when emptying; it will cause unnecessary wear. Open mulcher door 9 ADD GASOLINE • Fill fuel tank to bottom of tank filler neck. Do not overfill. Use fresh, clean, regular unleaded gasoline with a minimum of 87 octane. Do not mix oil with gasoline. Purchase fuel in quantities that can be used within 30 days to assure fuel freshness. CAUTION: Wipe off any spilled oil or fuel. Do not store, spill or use gasoline near an open flame. CAUTION: Alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before storage of 30 days or longer. Empty the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next season. See Storage Instructions for additional information. Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur. Grass catcher frame handle BEFORE STARTING ENGINE ADD OIL Your lawnmower is shipped without oil in the engine. For type and grade of oil to use, see “ENGINE” in the Maintenance section of this manual. CAUTION: DO NOT overfill engine with oil, or it will smoke heavily from the muffler on startup. 1. Be sure lawnmower is level. 2. Remove oil dipstick from oil fill spout. 3. You receive a container of oil with the unit. Slowly pour the entire container down the oil fill spout into the engine. NOTE: Initial oil fill requires only 18 oz. due to residual oil in engine from the manufacturers 100% quality testing. When changing oil you may need 20 oz. 4. Insert and tighten dipstick. IMPORTANT: • Check oil level before each use. Add oil if needed. Fill to full line on dipstick. • Change the oil after every 25 hours of operation or each season. You may need to change the oil more often under dusty, dirty conditions. See “TO CHANGE ENGINE OIL” in the Maintenance section of this manual. TO STOP ENGINE • To stop engine, release operator presence control bar. TO START ENGINE NOTE: Due to protective coatings on the engine, a small amount of smoke may be present during the initial use of the product and should be considered normal. 1. To start a cold engine, push primer three (3) times before trying to start. Use a firm push. This step is not usually necessary when starting an engine which has already run for a few minutes. 2. Hold operator presence control bar down to the handle and pull starter handle quickly. Do not allow starter rope to snap back. NOTE: In cooler weather it may be necessary to repeat priming steps. In warmer weather over priming may cause flooding and engine will not start. If you do flood engine, wait a few minutes before attempting to start and do not repeat priming steps. Engine oil cap Primer Gasoline filler cap 10 MOWING TIPS MULCHING MOWING TIPS CAUTION: Do not use de-thatcher blade attachments on your mower. Such attachments are hazardous, will damage your mower and could void your warranty. • Under certain conditions, such as very tall grass, it may be necessary to raise the height of cut to reduce pushing effort and to keep from overloading the engine and leaving clumps of grass clippings. It may also be necessary to reduce ground speed and/or run the lawn mower over the area a second time. • For extremely heavy cutting, reduce the width of cut by overlapping previously cut path and mow slowly. • For better grass bagging and most cutting conditions, the engine speed should be set in the FAST position. • Pores in cloth grass catchers can become filled with dirt and dust with use and catchers will collect less grass. To prevent this, regularly hose catcher off with water and let dry before using. • Keep top of engine around starter clear and clean of grass clippings and chaff. This will help engine air flow and extend engine life. IMPORTANT: For best performance, keep mower housing free of built-up grass and trash. See “CLEANING” in the Maintenance section of this manual. • The special mulching blade will recut the grass clippings many times and reduce them in size so that as they fall onto the lawn they will disperse into the grass and not be noticed. Also, the mulched grass will biodegrade quickly to provide nutrients for the lawn. Always mulch with your highest engine (blade) speed as this will provide the best recutting action of the blades. • Avoid cutting your lawn when it is wet. Wet grass tends to form clumps and interferes with the mulching action. The best time to mow your lawn is the early afternoon. At this time the grass has dried, yet the newly cut area will not be exposed to direct sunlight. • For best results, adjust the lawn mower cutting height so that the lawn mower cuts off only the top one-third of the grass blades. If the lawn is overgrown it will be necessary to raise the height of cut to reduce pushing effort and to keep from overloading the engine and leaving clumps of mulched grass. For extremely heavy grass, reduce your width of cut by overlapping previously cut path and mow slowly. MAX 1/3 • Certain types of grass and grass conditions may require that an area be mulched a second time to completely hide the clippings. When doing a second cut, mow across (perpendicular) to the first cut path. • Change your cutting pattern from week to week. Mow north to south one week then change to east to west the next week. This will help prevent matting and graining of the lawn. 11 MAINTENANCE BEFORE EACH USE AFTER EACH USE EVERY 10 HOURS EVERY 25 HOURS OR SEASON EVERY 100 HOURS BEFORE STORAGE Check for Loose Fasteners Clean / Inspect Grass Catcher * Check Tires Check Drive Wheels *** Clean Lawn Mower **** Clean under Drive Cover *** Check Drive Belt / Pulleys *** Check / Sharpen / Replace Blade Lubrication Clean and Recharge Battery ** Check Engine Oil level Change Engine Oil Clean Air Filter Inspect Muffler Replace Spark Plug Replace Air Filter Paper Cartridge Empty fuel system or add Stabilizer * (if so equipped) ** Electric-Start mowers *** Power-Propelled mowers a scraper **** Use to clean under deck 1 - Change more often if operating under a heavy load or in high outdoor temperatures. 2 - Service more often if operating in dirty or dusty conditions. 3 - Replace blades more often when mowing in sandy soil. 4 - Charge 48 hours at end of season. 5 - And after each 5 hours of use. LUBRICATION CHART GENERAL RECOMMENDATIONS The warranty on this lawn mower does not cover items that have been subjected to operator abuse or negligence. To receive full value from the warranty, operator must maintain unit as instructed in this manual. Some adjustments will need to be made periodically to properly maintain your unit. At least once a season, check to see if you should make any of the adjustments described in the Service and Adjustments section of this manual. • At least once a year, replace the spark plug, clean or replace air filter element and check blade for wear. A new spark plug and clean/new air filter element assure proper air-fuel mixture and help your engine run better and last longer. • Follow the maintenance schedule in this manual. ➀ Wheel adjuster (on each wheel) ➁ Engine oil ➀ Mulcher door hinge pin ➀ Rear door hinge ➀ Handle bracket mounting pins ➀ Spray lubricant ➁ See "ENGINE" in Maintenance section. BEFORE EACH USE • Check engine oil level. • Check for loose fasteners. LUBRICATION Keep unit well lubricated (See “LUBRICATION CHART”). 12 IMPORTANT: Do not oil or grease plastic wheel bearings. Viscous lubricants will attract dust and dirt that will shorten the life of the self-lubricating bearings. If you feel they must be lubricated, use only a dry, powdered graphite type lubricant sparingly. LAWN MOWER IMPORTANT: Blade bolt is heat treated. If bolt needs replacing, replace only with approved bolt shown in the Repair Parts section of this manual. Always observe safety rules when performing any maintenance. TIRES • Keep tires free of gasoline, oil, or insect control chemicals which can harm rubber. • Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause tire damage. Blade adapter Crankshaft keyway Lockwasher Blade DRIVE WHEELS Check rear drive wheels each time before you mow to be sure they move freely. The wheels not turning freely means trash, grass cuttings, etc. are in the drive wheel area and must be cleaned to free drive wheels. If necessary to clean the drive wheels, be sure to clean both rear wheels. Blade bolt Hardened washer Trailing edge Crankshaft TO SHARPEN BLADE NOTE: We do not recommend sharpening the blade - but if you do, be sure the blade is balanced. An unbalanced blade will cause eventual damage to mower or engine. • The blade can be sharpened with a file or on a grinding wheel. Do not attempt to sharpen while on the mower. • To check blade balance, drive a nail into a beam or wall. Leave about one inch of the straight nail exposed. Place center hole of blade over the head of the nail. If blade is balanced, it should remain in a horizontal position. If either end of the blade moves downward, sharpen the heavy end until the blade is balanced. BLADE CARE For best results, blade must be kept sharp. Replace a bent or damaged blade. CAUTION: Use only a replacement blade approved by the manufacturer of your mower. Using a blade not approved by the manufacturer of your mower is hazardous, could damage your mower and void your warranty. TO REMOVE BLADE 1. Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug. 2. Turn lawn mower on its side. Make sure air filter and carburetor are up. 3. Use a wood block between blade and mower housing to prevent blade from turning when removing blade bolt. NOTE: Protect your hands with gloves and/or wrap blade with heavy cloth. 4. Remove blade bolt by turning counterclockwise. 5. Remove blade & attaching hardware (bolt, lock washer & hardened washer). TO REPLACE BLADE 1. Position blade on the blade adapter aligning the two (2) holes in the blade with the raised lugs on the adapter. 2. Be sure the trailing edge of blade (opposite sharp edge) is up toward engine. 3. Install the blade bolt with the lock washer and hardened washer into blade adapter and crankshaft. 4. Use block of wood between blade and lawn mower housing and tighten the blade bolt, turning clockwise. • The recommended tightening torque is 35-40 ft. lbs. Key GRASS CATCHER • The grass catcher may be hosed with water, but must be dry when used. • Check your grass catcher often for damage or deterioration. Through normal use it will wear. If catcher needs replacing, replace only with approved replacement catcher shown in the Repair Parts section of this manual. Give the lawn mower model number when ordering. 13 GEAR CASE • To keep your drive system working properly, the gear case and area around the drive should be kept clean and free of trash build-up. Clean under the drive cover twice a season. • The gear case is filled with lubricant to the proper level at the factory. The only time the lubricant needs attention is if service has been performed on the gear case. • If lubricant is required, use only Elf Multis EP00. Do not substitute. ENGINE LUBRICATION Use only high quality detergent oil rated with API service classification SG–SL. Select the oil's SAE viscosity grade according to your expected operating temperature. SAE VISCOSITY GRADES SAE 30 7. Continue adding small amounts of oil, rechecking the dipstick until oil level settles at FULL. DO NOT overfill, or engine will smoke heavily from the muffler on startup. 8. Always be sure to retighten oil dipstick before starting engine. 9. Reconnect spark plug wire to spark plug. 5W-30 -20 F C -30 0 -20 30 -10 32 0 40 100 80 60 10 20 30 40 TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE NOTE: Although multi-viscosity oils (5W30, 10W30 etc.) improve starting in cold weather, these multi-viscosity oils will result in increased oil consumption when used above 32°F. Check your engine oil level more frequently to avoid possible engine damage from running low on oil. Change the oil after every 25 hours of operation orat least once a year if the mower is not used for 25 hours in one year. Check the crankcase oil level before starting the engine and after each five (5) hours of continuous use. Tighten oil plug securely each time you check the oil level. TO CHANGE ENGINE OIL NOTE: Before tipping lawn mower to drain oil, empty fuel tank by running engine until fuel tank is empty. 1. Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug. 2. Remove engine oil cap; lay aside on a clean surface. 3. Tip lawn mower on its side as shown and drain oil into a suitable container. Rock lawn mower back and forth to remove any oil trapped inside of engine. AIR FILTER Your engine will not run properly using a dirty air filter. Replace paper cartridge every 100 hours of operation or every season, whichever occurs first. Service air cleaner more often under dusty conditions. 1. Loosen screws and remove cover. 2. Carefully remove cartridge. 3. Clean by gently tapping on a flat surface. If very dirty, replace cartridge. CAUTION: Petroleum solvents, such as kerosene, are not to be used to clean car tridge. They may cause deterioration of the cartridge. Do not oil car tridge. Do not use pressurized air to clean or dry car tridge. 4. Install cartridge, then replace cover. Screws Cover Cartridige Base MUFFLER Inspect and replace corroded muffler as it could create a fire hazard and/or damage. Container SPARK PLUG 4. Wipe off any spilled oil from lawn mower or side of engine. Replace spark plug at the beginning of 5. Slowly pour oil down the oil fill spout, each mowing season or after every 100 stopping every few ounces to check the hours of operation, whichever occurs oil level with the dipstick. first. Spark plug type and gap setting 6. Stop adding oil when you reach the are shown in the “PRODUCT SPECIFICFULL mark on the dipstick. Wait a ATIONS” section of this manual. minute to allow oil to settle. 14 CLEANING IMPORTANT: For best performance, keep mower housing free of built-grass and trash. Clean the underside of your mower after each use. CAUTION: Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug. • Clean the underside of your lawn mower by scraping to remove build-up of grass and trash. • Clean engine often to keep trash from accumulating. A clogged engine runs hotter and shortens engine life. • Keep finished surfaces and wheels free of all gasoline, oil, etc. • We do not recommend using a garden hose to clean lawn mower unless the electrical system, muffler, air filter and carburetor are covered to keep water out. Water in engine can result in shortened engine life. CLEAN UNDER DRIVE COVER Clean under drive cover at least twice a season. Scrape underside of cover with putty knife or similar tool to remove any build-up of trash or grass on underside of drive cover. SERVICE AND ADJUSTMENTS WARNING: To avoid serious injury, before performing any service and adjustments: 1. Release control bar and stop engine. 2. Make sure the blade and all moving parts have completely stopped. 3. Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug. LAWN MOWER TO ADJUST CUTTING HEIGHT See “TO ADJUST CUTTING HEIGHT” in the Operation section of this manual. REAR DEFLECTOR The rear deflector, attached between the rear wheels of your mower, is provided to minimize the possibility that objects will be thrown out of the rear of the mower into the operator mowing position. If the deflector becomes damaged, it should be replaced. TO REMOVE DRIVE BELT 1. Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug. 2. Remove screws retaining drive cover (not shown); and remove drive cover from lawn mower housing. 3. Remove drive cable from anchor, then detach it and return spring from idler arm assembly. Drive pulley Belt keepers Crankshaft Housing hole Blade adapter Hardened washer Tab Debris shield Trailing edge Blade bolt Lock-washer 7. Use a wood block between blade and mower housing to prevent blade from turning when removing blade bolt. NOTE: Protect your hands with gloves and/or wrap blade with heavy cloth. Drive belt 8. Remove blade bolt. 9. Remove blade, attaching hardware (bolt, lock washer, hardened washer), blade adapter and debris shield. Note Return Idler arm that the debris shield has a tab which spring assembly 15 fits into the housing hole. Drive cable anchor Housing holes Hex nut 4. Remove idler arm assembly from housing by removing hex nut; then remove drive belt from drive pulley, belt keepers and idler arm assembly. 5. Turn lawn mower on its side. Make sure air filter and carburetor are up. 6. Remove screw securing debris shield. Note that the debris shield has a tab which fits into a gap in the housing. 10. Remove drive belt from engine pulley; discard old belt. TO REPLACE DRIVE BELT 1. Place new drive belt on engine pulley. 2. Route the other end of the new drive belt through hole in housing. 3. Return mower to upright position. 4. Install new drive belt into idler arm assembly, then around the drive pulley. Be sure belt is inside of belt keepers. 5. Reattach idler arm assembly with hex nut previously removed. 6. Turn lawn mower on its side. Make sure air filter and carburetor are up. 7. Reattach debris shield to housing with tab of debris shield in housing hole. 8. Position blade on the blade adapter aligning the two (2) holes in the blade with the raised lugs on the adapter. 9. Be sure the trailing edge of blade (opposite sharp edge) is up toward the engine as shown. 10. Install the blade bolt with the lock washer and hardened washer into blade adapter and crankshaft. 11. Use block of wood between blade and lawn mower housing and tighten the blade bolt, turning clockwise. • The recommended tightening torque is 35-40 ft. lbs. IMPORTANT: Blade bolt is heat treated. If bolt needs replacing, replace only with approved bolt shown in the Repair Parts section of this manual. 12. Return mower to upright position. 13. Reattach drive cable and return spring to the idler arm assembly, then reattach drive cable to anchor. 14. Reattach drive cover with screw(s) previously removed. 15. Connect spark plug wire to spark plug. High Handle pin Medium SQUEEZE Low Handle bracket ENGINE ENGINE SPEED Your engine speed has been factory set. Do not attempt to increase engine speed or it may result in personal injury. If you believe that engine is running too fast or too slow, take your mower to a Husqvarna or other qualified service center for repair and adjustment. CARBURETOR Your carburetor is not adjustable. If your engine does not operate properly due to suspected carburetor problems, take your lawn mower to a Husqvarna or other qualified service center for repair and/or adjustment. IMPORTANT: Never tamper with the engine governor, which is factory set for proper engine speed. Overspeeding the engine above the factory high speed setting can be dangerous. If you think the engine-governed high speed needs adjusting, contact a Husqvarna or other qualified service center, which has proper equipment and experience to make any necessary adjustments. TO ADJUST HANDLE The handle on your lawn mower has three (3) height positions - adjust to height that suits you. • Squeeze the bottom ends of lower handle towards each other until the pin in handle can be inserted into one of the three height adjustment holes. 16 STORAGE Immediately prepare your lawn mower for storage at the end of the season or if the unit will not be used for 30 days or more. LAWN MOWER Handle pin When lawn mower is to be stored for a period of time, clean it thoroughly, remove all dirt, grease, leaves, etc. Store in a clean, dry area. 1. Clean entire lawn mower (See “CLEANING” in the Maintenance section of this manual). 2. Lubricate as shown in the Maintenance section of this manual. 3. Be sure that all nuts, bolts, screws, and pins are securely fastened. Inspect moving parts for damage, breakage and wear. Replace if necessary. 4. Touch up all rusted or chipped paint surfaces; sand lightly before painting. SQUEEZE Handle bracket 3. Reinstall knobs and carriage bolts to lower handle / handle brackets for safe keeping. • When setting up your handle from the storage position, lower handle will require manually locking into mowing position. IMPORTANT: When folding the handle for storage or transportation, be sure to fold the handle as shown or you may damage the control cables. HANDLE You can fold your lawn mower handle for storage. 1. Loosen the two (2) handle knobs on sides of the upper handle and allow handle to fold down to the rear. 2. Squeeze the bottom ends of lower handle toward each other until pins in handle clear the brackets and pivot entire handle assembly forward and allow it to rest on mower. • When setting up your handle from the storage position, you must manually lock lower handle into mowing position. IMPORTANT: When folding the handle for storage or transpor tation, be sure to fold the handle as shown or you may damage the control cables. Operator presence control bar FOLD FORWARD FOR STORAGE ENGINE FUEL SYSTEM IMPORTANT: It is important to prevent gum deposits from forming in essential fuel system parts such as carburetor, fuel filter, fuel hose, or tank during storage. Alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. • Empty the fuel tank by starting the engine and letting it run until the fuel lines and carburetor are empty. • Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur. • Use fresh fuel next season. MOWING POSITION Upper handle Handle knob Lower handle 17 OTHER NOTE: Fuel stabilizer is an acceptable alternative in minimizing the formation of fuel gum deposits during storage. Add stabilizer to gasoline in fuel tank or storage container. Always follow the mix ratio found on stabilizer container. Run engine at least 10 minutes after adding stabilizer to allow the stabilizer to reach the carburetor. Do not empty the gas tank and carburetor if using fuel stabilizer. • Do not store gasoline from one season to another. • Replace your gasoline can if your can starts to rust. Rust and/or dirt in your gasoline will cause problems. • If possible, store your unit indoors and cover it to protect it from dust and dirt. • Cover your unit with a suitable protective cover that does not retain moisture. Do not use plastic. Plastic cannot breathe, which allows condensation to form and will cause your unit to rust. IMPORTANT: Never cover mower while engine and exhaust areas are still warm. CAUTION: Never store the lawn mower with gasoline in the tank inside a building where fumes may reach an open flame or spark. Allow the engine to cool before storing in any enclosure. ENGINE OIL Drain oil (with engine warm) and replace with clean engine oil. (See “ENGINE” in the Maintenance section of this manual). CYLINDER 1. Remove spark plug. 2. Pour one ounce (29 ml) of oil through spark plug hole into cylinder. 3. Pull starter handle slowly a few times to distribute oil. 4. Replace with new spark plug. TROUBLESHOOTING - See appropriate section in manual unless directed to a Husqvarna Parts & Repair Center. PROBLEM Does not start CAUSE CORRECTION 1. Dirty air filter. 2. Out of fuel. 3. Stale fuel. 4. 5. 6. 7. 8. 1. Clean/replace air filter. 2. Fill fuel tank. 3. Empty fuel tank and refill tank with fresh, clean gasoline. Water in fuel. 4. Empty fuel tank and refill tank with fresh, clean gasoline. Spark plug wire disconnected. 5. Connect wire to plug. Bad spark plug. 6. Replace spark plug. Loose blade or broken 7. Tighten blade bolt or blade adapter. replace blade adapter. Control bar in released 8. Depress control bar to position. handle. 18 TROUBLESHOOTING - See appropriate section in manual unless directed to a Husqvarna Parts & Repair Center. PROBLEM CAUSE CORRECTION Does not start (continued) 9. Control bar defective. 10. Fuel valve lever (if so equipped) in OFF position. 11. Weak battery (if equipped). 12. Disconnected battery connector (if equipped). 9. Replace control bar. 10. Turn fuel valve lever to the ON position. 11. Charge battery. 12. Connect battery to engine. Loss of power 1. Rear of mower housing or blade dragging in grass. 2. Cutting too much grass. 3. Dirty air filter. 4. Buildup of grass, leaves, and trash under mower. 5. Too much oil in engine. 6. Walking speed too fast. 1. Raise cutting height. Poor cut – uneven 1. Worn, bent or loose blade. 2. Wheel heights uneven. 3. Buildup of grass, leaves and trash under mower. Excessive vibration 1. Worn, bent or loose blade. 2. Bent engine crankshaft. 2. Raise cutting height. 3. Clean/replace air filter. 4. Clean underside of mower housing. 5. Check oil level. 6. Cut at slower walking speed. 1. Replace blade. Tighten blade bolt. 2. Set all wheels at same height. 3. Clean underside of mower housing. 1. Replace blade. Tighten blade bolt. 2. Contact a Husqvarna or other qualified service center. Starter rope hard to pull 1. Engine flywheel brake is on 1. Depress control bar to when control bar is released. upper handle before pulling the starter rope. 2. Bent engine crankshaft. 2. Contact a Husqvarna or other qualified service center. 3. Blade adapter broken. 3. Replace blade adapter. 4. Blade dragging in grass. 4. Move lawn mower to cut grass or to hard surface. Grass catcher not filling (If so equipped) 1. Cutting height too low. 2. Lift on blade worn off. 3. Catcher not venting air. 1. Raise cutting height. 2. Replace blade. 3. Clean grass catcher. Hard to push 1. Grass is too high or wheel height is too low. 2. Rear of mower housing or blade dragging in grass. 3. Grass catcher too full. 4. Handle height position not right for you. 1. Raise cutting height. Loss of drive or slowing of drive speed 1. 2. 3. 4. Belt wear. Belt off of pulley. Drive cable worn or broken. “Loose” drive control system. 19 2. Raise rear of mower housing one (1) setting higher. 3. Empty grass catcher. 4. Adjust handle height to suit. 1. 2. 3. 4. Check/replace drive belt. Check/reinstall drive belt. Replace drive cable. Adjust drive control. CRAFTSMAN ROTARY LAWN MOWER - - MODEL NUMBER 917.375830 REPAIR PARTS 38 CRAFTSMAN ROTARY LAWN MOWER - - MODEL NUMBER 917.375830 KEY NO. PART NO. 39 1 199982 2 3 4 5 193664X498 186053 194788 132004 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 66426 191574 185588 194580X422 188821 73930500 51793 186052 750634 850733X004 185855X428 184193 198170 402549 192980X479 192979X479 150078 DESCRIPTION Upper Handle Assembly (Includes Foam Grip) Handle, Lower Spring, Rear Door, RH Rope Guide Nut, Hex, with Lockwasher Insert 1/4-20 Wire, Tie Bolt, Handle 5/16-18 x 2-5/8 Knob, Handle Control Bar Pin, Handle Adjustment Nut, Hex Cotter, Hairpin Spring, Rear Door, LH Screw Bracket, Upstop Rear Door Assembly Bolt, Rear Door Plug, Mulcher Kit, Housing Handle Bracket Asembly, LH Handle Bracket Assembly, RH Screw, Hex Washer Head KEY NO. 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 45 PART NO. 163183 73800500 DESCRIPTION Bolt, Hex Head 5/16-18 x 5/8 Nut, Hex, with Lockwasher Insert 5/16-18 161333 Baffle, Side 163409 Screw #12 x 5/8 192876 Skirt, Rear 88652 Screw, Hinge 1/4-20 x 1.25 191221 Cable, Operator Presence 189179 Blade Adapter / Pulley 189028 Blade, 21" 851074 Washer 850263 Washer, Lock 851084 Bolt, Hex Head 188786 Debris Shield 192325 Bolt 150406 Bolt, Engine --Engine, Briggs & Stratton, Model Number 1286020551-E1 (See Breakdown) 401683 Grassbag 194644 Frame, Grassbag 85463 Danger Decal 54583 Screw 183058X418 Mulcher Door Assembly KEY NO. PART NO. DESCRIPTION 46 47 48 169699X418 Discharge Guard 88349 Nut, Hex 188839X004 Mounting Bracket, Debris Shield 50 57808 Screw 51 193791 Pulley, Idler 52 145212 Flanged Nut 53 155552 Locknut 54 193792X004 Idler Arm 55 166043 Idler Pulley 56 160829 Shoulder Bolt 57 193315 Bracket Assembly 58 182003 Clip, Wireform (Packaging) 59 182748 Grip, Foam 60 182226 Spring, Return 96 197991 Clip, Cable -161058 Warning Decal (not shown) -402780 Owner’s Manual, English / Spanish Available accessories not included with mower: -71 33623 Gas Can (2.5 Gallon Container) -71 33500 Fuel Stabilizer -71 33000 SAE 30W Oil (20 Ounce Bottle) NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm. IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts. Failure to do so could be hazardous, damage your lawn mower and void your warranty. CRAFTSMAN ROTARY LAWN MOWER - - MODEL NUMBER 917.375830 40 CRAFTSMAN ROTARY LAWN MOWER - - MODEL NUMBER 917.375830 KEY NO. PART NO. 41 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 403326 195745 187353 190039 195744 181698 400235X479 184987 196002 189074 188291 750634 193354 193443 197235 16 197234 17 18 19 20 21 22 23 24 25 26 27 166785 168360X004 196401 160835X007 160828 169911 186578X004 186577X004 199775X418 750634 183901 DESCRIPTION Drive Control Assembly (Includes Cable) Cover, Top Pulley Lever, Drive Control Cover, Bottom Screw Mounting Bracket Cap, Bottom Cable, Drive Decal, Drive Control Operation Spring, Torsion Screw Gear Case Assembly, Complete Pulley, Drive Kit, Wheel Adjuster Assembly, RH (Includes Knob and Bearing) Kit, Wheel Adjuster Assembly, LH (Includes Knob and Bearing) Nut, Hex Spring, Selector Knob, Selector Spring Bracket, Wheel Adjusting Bolt, Shoulder, Hex Head Bearing, Ball Axle Arm Assembly, RH Axle Arm Assembly, LH Cover Drive Screw, Threaded, Rolled #10-25 x .50 Spacer KEY NO. 28 29 30 31 32 33 34 35 36 37 38 40 41 43 44 47 51 52 53 54 55 56 57 58 59 60 61 62 PART NO. DESCRIPTION 12000058 189403 73800400 175098 193912X460 83923 175103 175105 175104 184172 175102 193909X460 188330 188331 183688 67725 187530 * 187531 * 187532 187533 183505 183506 183508 183509 183511 197385 183513 183514 E-Ring 7/16 Cover, Dust, Wheel Nut, Hex Pawl Wheel & Tire Assembly, Rear 8 x 1-3/4 Nut, Flangelock 3/8-16 Gear Retainer, Drive, LH Disc, Drive Seal, Friction Retainer, Drive, RH Wheel & Tire Assembly, Front 8 x 1-3/4 Pinion Assembly, RH Pinion Assembly, LH V-Belt Washer Case, Lower Case, Upper Gear, 24 Teeth Shaft, Input Wire, Formed Bearing, Ball Seal, Output Shaft Washer Bushing Shaft, Output Screw Seal, Input Shaft * Use Dow Corning #709 to reseal Gear Case Halves. NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm. IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts. Failure to do so could be hazardous, damage your lawn mower and void your warranty. BRIGGS & STRATTON 4-CYCLE ENGINE 1036 EMISSIONS LABEL 5 MODEL NUMBER 128602-0551-E1 1329 REPLACEMENT ENGINE 1330 REPAIR MANUAL 1022 886 51A 33 333 40 851 51 34 40 883 993 36 51A 7 35 868 122 334 584 684 238 1029 585 192 619 1034 45 1 830 1026 13 914A 227 562 3 2 337 635 914 383 1023 1022 615 404 718 505 306 307 616 25 8 11 29 27 11A 16 9 32 46 32A 26 10 1058 OWNER’S MANUAL 28 24 27 4 43 741 12 1095 VALVE GASKET SET 868 1022 7 51 993 883 51A 163 22 42 15 20 BRIGGS & STRATTON 4-CYCLE ENGINE 125 MODEL NUMBER 128602-0551-E1 425 134 97 968 133 104 633 967 51A 365 163 975 137 445 443 966 130 127 276 95 259 117 276 51 976 222 118 276 188 163 202 209 187 48 601 51A 51 300 190 613 287 847 972 523 957 613A 525 883 121 CARBURETOR OVERHAUL KIT 842 104 134 1059 137 670 977 CARBURETOR GASKET SET 633 276 51A 633 51 163 276 51 524 137 163 51A 305 43 304 127 BRIGGS & STRATTON 4-CYCLE ENGINE MODEL NUMBER 128602-0551-E1 358 ENGINE GASKET SET 65 608 55 592 868 58 993 60 51 883 585 3 1022 20 842 524 459 1211 689 163 7 12 51A 456 1210 597 745 923 921 332 969 356 922 324 621 363 KEY PART NO. NO. 1 2 3 4 5 7 8 9 10 11 11A 12 13 15 16 20 22 23 24 25 692670 399269 299819s • 493279 792381 697230 •+ 495786 699833 691125 691260 692937 692232 • 691137 691680 691456 399781s • 691092 697610 222698s 791968 791326 26 791969 791324 27 28 29 691866 499423 499424 DESCRIPTION KEY PART NO. NO. Cylinder Assembly Kit-Bushing/Seal Seal-Oil (Magneto Side) Sump-Engine Head-Cylinder Gasket-Cylinder Head Breather Assembly Gasket-Breather Screw (Breather Assembly) Tube-Breather Tube-Breather Gasket-Crankcase Screw (Cylinder Head) Plug-Oil Drain Crankshaft Seal-Oil (PTO Side) Screw (Engine Sump) Flywheel Key-Flywheel Piston Assembly (Standard) Piston Assembly (.020" Oversize) Ring Set-Piston (Standard) Ring Set-Piston (.020" Oversize) Lock-Piston Pin Pin-Piston Rod-Connecting 32 32A 33 34 35 36 40 43 45 46 48 51 51A 55 58 60 65 95 97 104 117 118 121 122 125 127 130 133 44 23 DESCRIPTION 691664 Screw (Connecting Rod) 695759 Screw (Connecting Rod) 499642 Valve-Exhaust 499641 Valve-Intake 691304 Spring-Valve (Intake) 691304 Spring-Valve (Exhaust) 692194 Retainer-Valve 691997 Slinger-Governor/Oil 690977 Tappet-Valve 694039 Camshaft 692748 Short Block 692668• ؇+Gasket-Intake 692555•Ø‡+Gasket-Intake 691421 Housing-Rewind Starter 697316 Rope-Starter (Cut to Length) 281434 Grip-Starter Rope 690837 Screw (Rewind Starter) 691636 Screw (Throttle Valve) 790121 Shaft-Throttle 691242 Ø Pin-Float Hinge 498981 Jet-Main (Standard) 498978 Jet-Main (High Altitude) 792383 Kit-Carburetor Overhaul 792382 Spacer-Carburetor 790120 Carburetor 694468 Ø Plug-Welch 696564 Valve-Throttle 398187 Float-Carburetor BRIGGS & STRATTON 4-CYCLE ENGINE KEY PART NO. NO. 134 137 163 187 188 190 192 202 209 222 227 238 259 276 287 300 304 305 306 307 324 332 333 334 337 356 358 363 365 383 404 425 443 445 456 459 505 523 524 525 562 584 585 592 597 601 608 613 613A 615 616 619 621 633 635 DESCRIPTION 398188 Ø Valve-Needle/Seat 693981 ؇ Gasket-Float Bowl 691894•Ø‡+Gasket-Air Cleaner 791766 Line-Fuel (Cut to Length) 691147 Screw (Control Bracket) 690940 Screw (Fuel Tank) 694543 Ball-Rocker Arm 691303 Link-Mechanical Governor 691851 Spring-Governor 697614 Bracket-Control 691467 Control Lever-Governor 691300 Cap-Valve 691189 Bracket-Casing Clamp 271716 ؇ Washer-Sealing 690940 Screw (Dipstick Tube) 697590 Muffler 695976 Housing-Blower 691108 Screw (Blower Housing) 691232 Shield-Cylinder 690345 Screw (Cylinder Shield) 695161 Cup/Screen Assembly 690662 Nut (Flywheel) 802574 Armature-Magneto 691061 Screw (Armature Magneto) 692051 Plug-Spark 692390 Wire-Stop 792384 Gasket Set-Engine 19069 Puller-Flywheel 691129 Screw (Carburetor) 19374s Wrench-Spark Plug 690272 Washer (Governor Crank) 690244 Screw (Air Cleaner Cover) 690255 Screw (Air Cleaner Base) 697029 Filter-Air Cleaner Cartridge 692299 Plate-Pawl Friction 281505s Pawl-Ratchet 691251 Nut (Gov. Control Lever) 499621 Dipstick 692296 • Seal-Dipstick Tube 495265 Tube-Dipstick 92613 Bolt (Gov. Control Lever) 697734 Cover-Breather Passage 691879 • Gasket-Breather Passage 690800 Nut (Rewind Starter) 691696 Screw (Pawl Friction Plate) 791850 Clamp-Hose 497680 Starter-Rewind 691108 Screw (Muffler) 691140 Screw (Muffler) 690340 Retainer-Governor Shaft 698801 Crank-Governor 691108 Screw (Cylinder Head Plate) 692310 Switch-Stop 691321 ؇ Seal-Throttle Shaft 66538s Boot-Spark Plug MODEL NUMBER 128602-0551-E1 KEY PART NO. NO. 670 684 689 718 741 745 830 842 847 851 868 883 886 914 914A 921 922 923 957 966 967 968 969 972 975 976 977 993 1022 1023 1026 1029 1034 1036 1058 1059 1095 1210 1211 1329 1330 -- DESCRIPTION 692294 690345 691855 690959 790345 691648 694544 691031 • 692047 493880s 692044 •+ 691893 •+ 696268 Spacer-Fuel Tank Screw (Breather Cover) Spring-Friction Pin-Locating Gear-Timing Screw (Brake) Stud (Rocker Arm) Seal-O Ring (Dipstick Tube) Assembly-Dipstick/Tube Terminal-Spark Plug Seal-Valve Gasket-Exhaust Gasket Kit Cylinder Head / Plate 691108 Screw (Rocker Cover) 691127 Screw (Rocker Cover) 691465 Cover-Blower Housing 692135 Spring-Brake 695891 Brake 692046 Cap-Fuel Tank 690243 Base-Air Cleaner Primer 273356 Filter-Pre Cleaner 691342 Cover-Air Cleaner 691138 Screw (Blower Cover) 699374 Tank-Fuel 493640 Bowl-Float 694395 Primer-Carburetor 792385 Set-Carburetor Gasket 694088 •+ Gasket-Cylinder Head Plate 691890 •+ Gasket-Rocker Cover 499624 Cover-Rocker Arm 692045 Rod-Push 691230 Arm-Rocker 691343 Guide-Push Rod 792166 Label-Emissions 275054 Owner’s Manual 692311 Kit-Screw/Washer 792386 Set-Valve Gasket 498144 Pulley/Spring Assy. (Pulley) 498144 Pulley/Spring Assy. (Spring) 121602-0625 Replacement Engine 272147 Repair Manual 398067 Spark Arrester (available accessory) • Included in Engine Gasket Set, Key No. 358 Ø Included in Carb. Overhaul Kit, Key No. 121 ‡ Included in Carb. Gasket Set, Key No. 977 + Included in Valve Gasket Set, Key No. 1095 NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm 45 SERVICE NOTES 46 SERVICE NOTES 47 Get it fixed, at your home or ours! Your Home For repair – in your home – of all major brand appliances, lawn and garden equipment, or heating and cooling systems, no matter who made it, no matter who sold it! For the replacement parts, accessories and owner’s manuals that you need to do-it-yourself. For Sears professional installation of home appliances and items like garage door openers and water heaters. 1-800-4-MY-HOME® (1-800-469-4663) www.sears.com Anytime, day or night (U.S.A. and Canada) www.sears.ca Our Home For repair of carry-in products like vacuums, lawn equipment, and electronics, call or go on-line for the nearest Sears Parts and Repair Center. 1-800-488-1222 Anytime, day or night (U.S.A. only) www.sears.com To purchase a protection agreement (U.S.A.) or maintenance agreement (Canada) on a product serviced by Sears: 1-800-827-6655 (U.S.A.) Para pedir servicio de reparación a domicilio, y para ordenar piezas: 1-888-SU-HOGAR® (1-888-784-6427) 1-800-361-6665 (Canada) Au Canada pour service en français: 1-800-LE-FOYERMC (1-800-533-6937) www.sears.ca © Sears Brands, LLC ® Registered Trademark / TM Trademark / SM Service Mark of Sears Brands, LLC ® Marca Registrada / TM Marca de Fábrica / SM Marca de Servicio de Sears Brands, LLC MC Marque de commerce / MD Marque déposée de Sears Brands, LLC 402780 Rev. 1 01.20.06 BY Printed in U.S.A.
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