Husqvarna Gth2254Xp Users Manual OM, GTH 2254 XP A, 954571229, 2004 08, Ride Mower
2015-01-24
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02139 GTH2254XP Owner's Manual SAFETY RULES SAFE OPERATION PRACTICES FOR RIDE-ON MOWERS IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS. FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH. DO NOT: • Do not turn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible. • Do not mow near drop-offs, ditches, or embankments. The mower could suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge caves in. • Do not mow on wet grass. Reduced traction could cause sliding. • Do not try to stabilize the machine by putting your foot on the ground. • Do not use grass catcher on steep slopes. I. GENERAL OPERATION • • • • • • • • • • • • • • • • • Read, understand, and follow all instructions in the manual and on the machine before starting. Only allow responsible adults, who are familiar with the instructions, to operate the machine. Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blade. Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area. Never carry passengers. Do not mow in reverse unless absolutely necessary. Always look down and behind before and while backing. Be aware of the mower discharge direction and do not point it at anyone. Do not operate the mower without either the entire grass catcher or the guard in place. Slow down before turning. Never leave a running machine unattended. Always turn off blades, set parking brake, stop engine, and remove keys before dismounting. Turn off blades when not mowing. Stop engine before removing grass catcher or unclogging chute. Mow only in daylight or good artificial light. Do not operate the machine while under the influence of alcohol or drugs. Watch for traffic when operating near or crossing roadways. Use extra care when loading or unloading the machine into a trailer or truck. Data indicates that operators, age 60 years and above, are involved in a large percentage of riding mower-related injuries. These operators should evaluate their ability to operate the riding mower safely enough to protect themselves and others from serious injury. Keep machine free of grass , leaves or other debris build-up which can touch hot exhaust / engine parts and burn. Do not allow the mower deck to plow leaves or other debris which can cause build-up to occur. Clean any oil or fuel spillage before operating or storing the machine. Allow machine to cool before storage. III. CHILDREN Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the machine and the mowing activity. Never assume that children will remain where you last saw them. • Keep children out of the mowing area and under the watchful care of another responsible adult. • Be alert and turn machine off if children enter the area. • Before and when backing, look behind and down for small children. • Never carry children. They may fall off and be seriously injured or interfere with safe machine operation. • Never allow children to operate the machine. • Use extra care when approaching blind corners, shrubs, trees, or other objects that may obscure vision. IV. SERVICE • • • II. SLOPE OPERATION • Slopes are a major factor related to loss-of-control and tipover accidents, which can result in severe injury or death. All slopes require extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it. • DO: • Mow up and down slopes, not across. • Remove obstacles such as rocks, tree limbs, etc. • Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine. Tall grass can hide obstacles. • Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope. • Follow the manufacturer’s recommendations for wheel weights or counterweights to improve stability. • Use extra care with grass catchers or other attachments. These can change the stability of the machine. • Keep all movement on the slopes slow and gradual. Do not make sudden changes in speed or direction. • Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope. • • • • • 2 Use extra care in handling gasoline and other fuels. They are flammable and vapors are explosive. - Use only an approved container. - Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling. Do not smoke. - Never refuel the machine indoors. - Never store the machine or fuel container inside where there is an open flame, such as a water heater. Never run a machine inside a closed area. Keep nuts and bolts, especially blade attachment bolts, tight and keep equipment in good condition. Never tamper with safety devices. Check their proper operation regularly. Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel spillage. Allow machine to cool before storing. Stop and inspect the equipment if you strike an object. Repair, if necessary, before restarting. Never make adjustments or repairs with the engine running. Grass catcher components are subject to wear, damage, and deterioration, which could expose moving parts or allow objects to be thrown. Frequently check components and replace with manufacturer's recommended parts, when necessary. Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and use extra caution when servicing them. Check brake operation frequently. Adjust and service as required. SAFETY RULES SAFE OPERATION PRACTICES FOR RIDE-ON MOWERS • • • • • • • • • • • • • • Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area. Never carry passengers or children even with the blades off. Do not mow in reverse unless absolutely necessary. Always look down and behind before and while backing. Never carry children. They may fall off and be seriously injured or interfere with safe machine operation. Keep children out of the mowing area and under the watchful care of another responsible adult. Be alert and turn machine off if children enter the area. Before and when backing, look behind and down for small children. Mow up and down slopes (15° Max), not across. Remove obstacles such as rocks, tree limbs, etc. Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine. Tall grass can hide obstacles. Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope. Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope. If machine stops while going uphill, disengage blades, shift into reverse and back down slowly. Do not turn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible. WARNING: In order to prevent accidental starting when setting up, transporting, adjusting or making repairs, always disconnect spark plug wire and place wire where it cannot contact spark plug. WARNING: Do not coast down a hill in neutral, you may lose control of the tractor. WARNING: Tow only the attachments that are recommended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Operate only at the lowest possible speed when on a slope. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor. WARNING Engine exhaust, some of its constituents, and certain vehicle components contain or emit chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. WARNING Battery posts, terminals and related accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. Wash hands after handling. 3 PRODUCT SPECIFICATIONS CUSTOMER RESPONSIBILITIES Gasoline Capacity and type: 5.0 Gallons Unleaded Regular • • Oil Type (API-SG-SL): SAE 30 (above 32°F) SAE 5W-30 (below 32°F) • Oil Capacity: W/ Filter: 4.0 Pints W/O Filter: 3.5 Pints Spark Plug: (Gap: .040") Champion RCJ8Y Ground Speed (MPH): Forward: Reverse: 0 – 5.8 0 – 2.1 Tire Pressure: Front: Rear: 14 PSI 10 PSI Charging System: 16 AMPS @ 3600 RPM Battery: AMP/HR: MIN. CCA: CASE SIZE: Blade Bolt Torque: 45–55 FT. LBS. Read and observe the safety rules. Follow a regular schedule in maintaining, caring for and using your tractor. Follow the instructions under “Maintenance” and “Storage” sections of this owner’s manual. WARNING: This tractor is equipped with an internal combustion engine and should not be used on or near any unimproved forest-covered, brush-covered or grass-covered land unless the engine’s exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator. A spark arrester for the muffler is available through your nearest authorized service centre/department (See REPAIR PARTS section of this manual). 35 280 U1R CONGRATULATIONS on your purchase of a new tractor. It has been designed, engineered and manufactured to give you the best possible dependability and performance. Should you experience any problem you cannot easily remedy, please contact your nearest authorized service center/ department We have competent, well-trained technicians and the proper tools to service or repair this tractor. Please read and retain this manual. The instructions will enable you to assemble and maintain your tractor properly. Always observe the “SAFETY RULES”. TABLE OF CONTENTS MAINTENANCE ...................................................... 16-19 SERVICE AND ADJUSTMENTS ............................ 20-25 STORAGE .................................................................... 26 TROUBLESHOOTING ............................................ 27-28 REPAIR PARTS - TRACTOR .................................. 30-45 SAFETY RULES ......................................................... 2-3 PRODUCT SPECIFICATIONS ....................................... 4 CUSTOMER RESPONSIBILITIES................................. 4 ASSEMBLY ................................................................. 6-9 OPERATION ........................................................... 10-15 MAINTENANCE SCHEDULE ...................................... 16 4 UNASSEMBLED PARTS Steering Wheel Gauge Wheel (4) Adjusting Bar (4) Wheels (4) Locknut 3/8-16 Steering Wheel Adapter (4) Washers (4) Clevis Pins 3/8 x 3/4 x 14 Ga. (4) Retainer Springs (double loop) Steering Sleeve (4) Shoulder Bolt Steering Wheel Insert Steering Sleeve Extension Nose Roller Seat Retainer Spring Rod (2) Hex Bolts 5/16-18 x 1 (4) Hex Bolts 5/16-18 x 3/4 Nose Roller Brackets (2) Locknuts 5/16-18 (4) Lockwasher Mower (1) Oil Drain Tube For Future Use Slope Sheet Keys (2) Retainer Springs (double loop) (2)Flanged Pins (2) Keys 5 ASSEMBLY Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness. TOOLS REQUIRED FOR ASSEMBLY STEERING WHEEL INSERT LOCK NUT A socket wrench set will make assembly easier. Standard wrench sizes are listed. (1) Pliers (1) Tire pressure gauge (2) 1/2" wrench (1) Utility knife (1) 3/4" wrench (1) 3/4" socket w/drive ratchet (1) 9/16" wrench When right or left hand is mentioned in this manual, it means when you are in the operating position (seated behind the steering wheel). LARGE FLAT WASHER STEERING WHEEL STEERING WHEEL ADAPTOR TABS TO REMOVE TRACTOR FROM CARTON STEERING WHEEL EXTENTION UNPACK CARTON • • • • Remove all accessible loose parts and parts cartons from carton. Cut along dotted lines on all four panels of carton. Remove end panels and lay side panels flat. Remove mower and packing materials. Check for any additional loose parts or cartons and remove. STEERING SHAFT STEERING SLEEVE 43 021 BEFORE REMOVING TRACTOR FROM SKID FIG. 1 ATTACH STEERING WHEEL (See Fig. 1) • • • • • • • • Remove locknut and large flat washer from steering shaft. Position front wheels of the tractor so they are pointing straight forward. Slide the steering sleeve over the steering shaft. Align tabs and press steering sleeve extension into bottom of steering wheel. Position steering wheel so cross bars are horizontal (left to right) and slide onto steering wheel adapter. Secure steering wheel to steering shaft with locknut and large flat washer previously removed. Tighten securely. Snap steering wheel insert into center of steering wheel. Remove protective materials from tractor hood and grill. CHECK BATTERY (See Fig. 2) • • Lift hood to raised position. If this battery is put into service after month and year indicated on label (label located between terminals) charge battery for minimum of one hour at 6-10 amps. (See "BATTERY" in MAINTENANCE section of this manual for charging instructions). LABEL 02 17 IMPORTANT: CHECK FOR AND REMOVE ANY STAPLES IN SKID THAT MAY PUNCTURE TIRES WHERE TRACTOR IS TO ROLL OFF SKID. 3 FIG. 2 INSTALL SEAT (See Fig. 3) Seat position should be adjusted forward or backward so that the operator can comfortably reach clutch/brake pedal and safely operate the tractor. 6 ASSEMBLY • • • • • • Remove the two (2) bolts and flat washers securing the seat to cardboard packing. Keep the two (2) bolts only and place them with the two (2) identical bolts and four (4) washers in the parts bag. Discard the flat washers and cardboard packing. Release L.H. seat slide on seat pan by pulling out on adjustment handle and sliding it to the rear position exposing seat mounting holes from bottom. Slide R.H. slide to same rear position. Mount rear of seat on slides using mounting bolts and lock washers as shown. Pull out on adjustment handle and slide seat all the way forward. Install front mounting bolts and lock washers. Tighten all mounting bolts securely. Lower seat into operating position and sit on seat. Press clutch/brake pedal all the way down. If operating position is not comfortable, adjust seat. To adjust seat: Grasp adjustment handle and pull out, slide seat to desired position and release adjustment handle. L.H. SEAT SLIDE ADJUSTMENT HANDLE • • • • • • • • Sit on seat in operating position, depress brake pedal and set the parking brake. Place motion control lever in neutral (N) position. Press lift lever plunger and raise attachment lift lever to its highest position. Start the engine. After engine has started, move throttle control to idle position. Release parking brake. Slowly move the motion control lever forward and slowly drive tractor off skid. Apply brake to stop tractor, set parking brake and place motion control lever in neutral position. Turn ignition key to "STOP" position. Continue with the instructions that follow. ASSEMBLE GAUGE WHEELS TO MOWER DECK (See Fig. 4A and 4B) The gauge wheels are designed to keep the mower deck in proper position when operating mower. • Slide gauge wheel bar down into bracket channel, Be sure that gauge wheel bar aligning holes are on top. Assemble gauge wheels as shown using shoulder bolts, 3/8 washers and 3/8-16 center locknuts and tighten securely. • For ease of mower to tractor assembly, set all the gauge wheels in the fourth hole from top. Retain with clevis pins and spring retainers. SEAT SEAT PAN LOCK WASHERS 02521 R.H. SEAT SLIDE RETAINER SPRING MOUNTING BOLTS PIN FIG. 3 SHOULDER BOLT NOTE: You may now roll or drive your tractor off the skid. Follow the appropriate instruction below to remove the tractor from the skid. ADJUSTING BAR TO ROLL TRACTOR OFF SKID (See Operation section for location and function of controls) • • • • Press lift lever plunger and raise attachment lift lever to its highest position. Release parking brake by depressing brake pedal. Place freewheel control in "transmission disengaged position" (See “TO TRANSPORT” in the Operation section of this manual). Roll tractor forward off skid. GAUGE WHEEL 3/8-16 CENTER LOCKNUT 3/8 WASHER FIG. 4A TO DRIVE TRACTOR OFF SKID (See Operation section for location and function of controls) WARNING: Before starting, read, understand and follow all instructions in the Operation section of this manual. Be sure tractor is in a well-ventilated area. Be sure the area in front of tractor is clear of other people and objects. • Be sure all the above assembly steps have been completed. • Check engine oil level and fill fuel tank with gasoline. • Place freewheel control in "transmission engaged" position (see "TO TRANSPORT" in Operation section of this manual). SET ALL WHEELS TO 4TH HOLE FROM TOP FIG. 4B 7 ASSEMBLY • TO ATTACH NOSE ROLLER (See Fig. 5) • Assemble brackets "A" and "B" to the inside of mower mounting brackets as shown. Tighten securely. NOTE: Be sure bracket tabs are positioned in tab holes in mower brackets. • Position nose roller between brackets and install rod and retainer spring. LOCK NUT • • • • HEX BOLT ROD "B" BRACKET TAB HOLE "A" BRACKET 02612 • • NOSE ROLLER RETAINER SPRING • FIG. 5 INSTALL MOWER AND DRIVE BELT (See Fig. 6 and 7) • Be sure tractor is on level surface and mower suspension arms are raised with attachment lift control. Engage parking brake. • Turn steering wheel to the left as far as it will go and position mower on right side of tractor with deflector shield to the right. • • Remove plastic tie strap from mower belt and check belt for proper routing in all mower pulley grooves. Slide mower under tractor until it is centered under tractor. DO NOT connect any pins. When properly centered the front mower brackets should be aligned so when the front suspension plate is lowered it should slide between the mower brackets. Lower attachment lift lever to lowest position. Cut plastic tie and lower front suspension plate. ATTACH FRONT PLATE - From right side of mower, position front plate assembly between front mower brackets, align holes, position flanged pin notch horizontally and insert the pin all the way. The notch is in line with the hole in pin. Secure pin with double loop retainer spring between the plate and mower bracket. If necessary, move mower side-to-side to give space between plate and mower bracket. Go to right hand side of mower and insert pin and retainer spring in the same manner. CONNECT REAR PINS - Connect right hand side first. Pull out and hold the spring loaded pin, align hole in suspension arm and release pin. Be sure pin returns to fully seated position and is attached to the suspension arm. Go to left side of mower and connect rear pin in the same manner. Disengage belt tension rod. From right side of tractor, install belt onto engine clutch pulley. LOCKING BRACKET BELT TENSION ROD DISENGAGED POSITION ELECTRIC CLUTCH PULLEY SUSPENSION ARMS FRONT PLATE ASSEMBLY FRONT MOWER BRACKET DOUBLE LOOP RETAINER SPRINGS GAUGE WHEEL FLANGED PIN POSITION NOTCH HORIZONTALLY REAR MOWER PINS 027 86 DEFLECTOR SHIELD FIG. 6 8 ASSEMBLY ✓CHECKLIST IMPORTANT: CHECK BELT FOR PROPER ROUTING IN ALL MOWER PULLEY GROOVES. • BEFORE YOU OPERATE AND ENJOY YOUR NEW TRACTOR, WE WISH TO ASSURE THAT YOU RECEIVE THE BEST PERFORMANCE AND SATISFACTION FROM THIS QUALITY PRODUCT. PLEASE REVIEW THE FOLLOWING CHECKLIST: ✓ All assembly instructions have been completed. ✓ No remaining loose parts in carton. ✓ Battery is properly prepared and charged. (Minimum 1 hour at 6 amps). ✓ Seat is adjusted comfortably and tightened securely. ✓ All tires are properly inflated. (For shipping purposes, the tires were overinflated at the factory). ✓ Be sure mower deck is properly leveled side-to-side/ front-to-rear for best cutting results. (Tires must be properly inflated for leveling). ✓ Check mower and drive belts. Be sure they are routed properly around pulleys and inside all belt keepers. ✓ Check wiring. See that all connections are still secure and wires are properly clamped. ✓ Before driving tractor, be sure freewheel control is in drive position. WHILE LEARNING HOW TO USE YOUR TRACTOR, PAY EXTRA ATTENTION TO THE FOLLOWING IMPORTANT ITEMS: ✓ Engine oil is at proper level. ✓ Fuel tank is filled with fresh, clean, regular unleaded gasoline. ✓ Become familiar with all controls - their location and function. Operate them before you start the engine. ✓ Be sure brake system is in safe operating condition. ✓ It is important to purge the transmission before operating your tractor for the first time. Follow proper starting and transmission purging instructions (See "TO START ENGINE" and "PURGE TRANSMISSION" in Operation section of this manual). Engage belt tension rod on locking bracket. CAUTION: Belt tension rod is spring loaded. Have a tight grip on rod and engage slowly. • • Raise attachment lift lever to highest position. Adjust gauge wheels before operating mower as shown in the Operation section of this manual. CHECK TIRE PRESSURE The tires on your tractor were overinflated at the factory for shipping purposes. Correct tire pressure is important for best cutting performance. • Reduce tire pressure to PSI shown in “PRODUCT SPECIFICATIONS” section of this manual. CHECK DECK LEVELNESS For best cutting results, mower housing should be properly leveled. See “TO LEVEL MOWER HOUSING” in the Service and Adjustments section of this manual. CHECK FOR PROPER POSITION OF ALL BELTS See the figures that are shown for replacing motion and mower blade drive belts in the Service and Adjustments section of this manual. Verify that the belts are routed correctly. CHECK BRAKE SYSTEM After you learn how to operate your tractor, check to see that the brake is properly adjusted. See “TO ADJUST BRAKE” in the Service and Adjustments section of this manual. 9 OPERATION These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning. REVERSE NEUTRAL HIGH LOW CHOKE FAST SLOW IGNITION P ENGINE OFF LIGHTS ON OVER TEMP LIGHT FUEL ENGINE ON OIL PRESSURE ENGINE START BATTERY PARKING BRAKE REVERSE FORWARD PARKING BRAKE LOCKED MOWER HEIGHT PARKING BRAKE UNLOCKED MOWER LIFT 15 ATTACHMENT CLUTCH ENGAGED ATTACHMENT CLUTCH DISENGAGED DANGER, KEEP HANDS AND FEET AWAY 15 SLOPE HAZARDS KEEP AREA CLEAR (SEE SAFETY RULES SECTION) DANGER indicates a hazard which, if not avoided, will result in death or serious injury. FREE WHEEL (Automatic Models only) Failure to follow instructions could result in serious injury or death. The safety alert symbol is used to identify safety information about hazards which can result in death, serious injury and/or property damage. WARNING indicates a hazard which, if not avoided, could result in death or serious injury. CAUTION indicates a hazard which, if not avoided, might result in minor or moderate injury. CAUTION when used without the alert symbol, indicates a situation that could result in damage to the tractor and/or engine. HOT SURFACES indicates a hazard which, if not avoided, could result in death, serious injury and/or property damage. FIRE indicates a hazard which, if not avoided, could result in death, serious injury and/or property damage. 10 OPERATION KNOW YOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR. Compare the illustrations with your tractor to familiarize yourself with the location of various controls and adjustments. Save this manual for future reference. LIGHT SWITCH POSITION HOURMETER AMMETER THROTTLE CONTROL IGNITION SWITCH ATTACHMENT CLUTCH SWITCH CHOKE CONTROL LIFT LEVER PLUNGER BRAKE PEDAL 0 MOTION DRIVE BELT TENSION HANDLE 60 60 AMPS TECH LIFT LEVER PARKING BRAKE LEVER FREEWHEEL CONTROL MOTION CONTROL LEVER HEIGHT ADJUSTMENT KNOB 02711 FIG. 7 Our tractors conform to the safety standards of the American National Standards Institute. ATTACHMENT CLUTCH SWITCH - Used to engage mower blades or other attachments mounted to your tractor. LIFT LEVER - Used to raise and lower mower deck or other attachments mounted to your tractor. BRAKE PEDAL - Used for braking the tractor and starting the engine. MOTION CONTROL LEVER - Selects the speed and direction of tractor. CHOKE CONTROL - Used when starting a cold engine. LIGHT SWITCH POSITION- Turns the headlights on and off. LIFT LEVER PLUNGER - Used to release attachment lift lever when changing its position. THROTTLE CONTROL - Used to control engine speed. FREEWHEEL CONTROL - Disengages transmission for pushing or slowly towing the tractor with the engine off. IGNITION SWITCH - Used to start and stop the engine. AMMETER - Indicates battery charging(+) or discharging(-). PARKING BRAKE LEVER - Locks brake pedal into the brake position. HEIGHT ADJUSTMENT KNOB - Used to adjust the mower height. MOTION DRIVE BELT TENSION HANDLE - Used when changing motion drive belt and, if necessary, starting engine under extremely cold conditions. HOURMETER - Indicates hours of operation. 11 OPERATION The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend a wide vision safety mask over spectacles or standard safety glasses. HOW TO USE YOUR TRACTOR IMPORTANT: LEAVING THE IGNITION SWITCH IN ANY POSITION OTHER THAN "STOP" WILL CAUSE THE BATTERY TO BE DISCHARGED, (DEAD). TO SET PARKING BRAKE (See Fig. 8) NOTE: Under certain conditions when tractor is standing idle with the engine running, hot engine exhaust gases may cause “browning” of grass. To eliminate this possibility, always stop engine when stopping tractor on grass areas. Your tractor is equipped with an operator presence sensing switch. When engine is running, any attempt by the operator to leave the seat without first setting the parking brake will shut off the engine. • Depress brake pedal into full “BRAKE” position and hold. • Place parking brake lever in “ENGAGED” position and release pressure from brake pedal. Pedal should remain in “BRAKE” position. Make sure parking brake will hold tractor secure. CHOKE CONTROL PUSH IN TO “DISENGAGE” THROTTLE CONTROL LEVER CAUTION: Always stop tractor completely, as described above, before leaving the operator's position; to empty grass catcher, etc. TO USE THROTTLE CONTROL (See Fig. 8) ATTACHMENT CLUTCH SWITCH PULL OUT TO “ENGAGE” Always operate engine at full throttle. • Operating engine at less than full throttle reduces the battery charging rate. • Full throttle offers the best mower performance. TO USE CHOKE CONTROL (See Fig. 8) Use choke control whenever you are starting a cold engine. Do not use to start a warm engine. • knob in to disengage. BRAKE PEDAL “BRAKE” POSITION 02149 IGNITION KEY “DRIVE” POSITION HEIGHT ADJUSTMENT KNOB “DISENGAGED” POSITION MOTION CONTROL LEVER TO MOVE FORWARD AND BACKWARD (See Fig. 8) PARKING BRAKE “ENGAGED” POSITION CAUTION: Do not attempt to operate motion control lever when the parking brake is set or when the brake pedal is depressed. Doing so may result in misadjustment to the drive control system. FIG. 8 STOPPING (See Fig. 8) MOWER BLADES • To stop mower blades,move attachment clutch switch to “DISENGAGED” position. GROUND DRIVE • To stop ground drive, depress clutch/brake pedal into full “BRAKE” position.. • Move motion control lever to neutral (N) position. The direction and speed of movement is controlled by the motion control lever. • Start tractor with motion control lever in neutral (N) position. • Release parking brake. • Slowly move motion control lever to desired position. IMPORTANT: THE MOTION CONTROL LEVER DOES NOT RETURN TO NEUTRAL (N) POSITION WHEN THE CLUTCH/ BRAKE PEDAL IS DEPRESSED. TO ADJUST MOWER CUTTING HEIGHT (See Fig. 8) ENGINE • Move throttle control between half and full speed (fast) position. NOTE: Failure to move throttle control between half and full speed (fast) position, before stopping may cause engine to “backfire”. • Turn ignition key to “STOP” position and remove key. Always remove key when leaving tractor to prevent unauthorized use. • Never use choke to stop engine. The cutting height is controlled by turning the height adjustment knob in desired direction. ) to raise cutting height. • Turn knob clockwise ( • Turn knob counterclockwise ( ) to lower cutting height. The cutting height range is approximately 1-1/2" to 4-1/2". The heights are measured from the ground to the blade tip with the engine not running. These heights are approximate and may vary depending upon soil conditions, height of grass and types of grass being mowed. 12 OPERATION • • The average lawn should be cut to approximately 2-1/2 inches during the cool season and to over 3 inches during hot months. For healthier and better looking lawns, mow often and after moderate growth. For best cutting performance, grass over 6 inches in height should be mowed twice. Make the first cut relatively high; the second to desired height. LIFT LEVER HIGHEST POSIITON LOWEST POSITION TO ADJUST GAUGE WHEELS (See Fig. 9) ATTACHEMNT CLUTCH SWITCH PULL OUT TO "ENGAGE" PUSH IN TO "DISENGAGE" Gauge wheels are properly adjusted when they are slightly off the ground when mower is at the desired cutting height in operating position. Gauge wheels then keep the deck in proper position to help prevent scalping in most terrain conditions. NOTE:Adjust gauge wheels with tractor on a flat level surface. • Adjust mower to desired cutting height (See “TO ADJUST MOWER CUTTING HEIGHT” in the Operation section of this manual). • Remove retainer spring and clevis pin which secure each gauge wheel bar. • Lower gauge wheels to ground. Raise gauge wheels slightly to align holes in bracket and gauge wheel bar and insert clevis pin. Gauge wheels should be slightly off the ground. • Replace retainer spring into clevis pin. • Be sure all gauge wheels are in the same setting. 02142 DEFLECTOR SHIELD FIG. 10 TO OPERATE ON HILLS WARNING: Do not drive up or down hills with slopes greater than 15° and do not drive across any slope. • • • Choose the slowest speed before starting up or down hills. Avoid stopping or changing speed on hills. If stopping is absolutely necessary, push brake pedal quickly to brake position and engage parking brake. IMPORTANT: THE MOTION CONTROL LEVER RETURNS TO NEUTRAL (N) POSITION WHEN THE BRAKE PEDAL IS FULLY DEPRESSED. IMPORTANT: BE SURE TO READJUST GAUGE WHEELS IFYOU CHANGE THE CUTTING HEIGHT OF THE MOWER DECK. • RETAINER SPRING • • To restart movement, slowly release parking brake and brake pedal. Slowly move motion control lever to slowest setting. Make all turns slowly. TO TRANSPORT (See Figs. 7 and 11) When pushing or towing your tractor, be sure to disengage transmission by placing freewheel control in freewheeling position. Free wheel control is located at the rear drawbar of tractor. • Raise attachment lift to highest position with attachment lift control. • Pull freewheel control out and into the slot and release so it is held in the disengaged position. • Do not push or tow tractor at more than two (2) MPH. • To reengage transmission, reverse above procedure. CLEVIS PIN FIG. 9 TO OPERATE MOWER (See Fig. 10) Your tractor is equipped with an operator presence sensing switch. Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine. You must remain fully and centrally positioned in the seat to prevent the engine from hesitating or cutting off when operating your equipment on rough, rolling terrain or hills. • Select desired height of cut. • Lower mower with attachment lift control. • Start mower blades by engaging attachment clutch control. • TO STOP MOWER BLADES - disengage attachment clutch control. Transmission Engaged CAUTION: Do not operate the mower without either the entire grass catcher, on mowers so equipped, or the deflector shield in place. Transmission Disengaged FIG. 11 13 OPERATION NOTE: To protect hood from damage when transporting your tractor on a truck or a trailer, be sure hood is closed and secured to tractor. Use an appropriate means of tying hood to tractor (rope, cord, etc.). TO START ENGINE (See Fig. 7) When starting the engine for the first time or if the engine has run out of fuel, it will take extra cranking time to move fuel from the tank to the engine. • Be sure freewheel control is in the transmission engaged position. • Sit on seat in operating position, depress brake pedal and set parking brake. • Move attachment clutch to “DISENGAGED” position. • Move throttle control to fast position • Pull choke control out for a cold engine start attempt. For a warm engine start attempt the choke control may not be needed. NOTE: Before starting, read the warm and cold starting procedures below. • Insert key into ignition and turn key clockwise to “START” position and release key as soon as engine starts. Do not run starter continuously for more than fifteen seconds per minute. If the engine does not start after several attempts, push choke control in, wait a few minutes and try again. If engine still does not start, pull the choke control out and retry. TOWING CARTS AND OTHER AT TACH MENTS Tow only the attachments that are recommended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor. BEFORE STARTING THE ENGINE CHECK ENGINE OIL LEVEL • • • • • The engine in your tractor has been shipped, from the factory, already filled with summer weight oil. Check engine oil with tractor on level ground. Remove oil fill cap/dipstick and wipe clean, reinsert the dipstick and screw cap tight, wait for a few seconds, remove and read oil level. If necessary, add oil until “FULL” mark on dipstick is reached. Do not overfill. For cold weather operation you should change oil for easier starting (See “OIL VISCOSITY CHART” in the Maintenance section of this manual). To change engine oil, see the Maintenance section in this manual. WARM WEATHER STARTING (50° F and above) • When engine starts, slowly push choke control in until the engine begins to run smoothly. If the engine starts to run roughly, pull the choke control out slightly for a few seconds and then continue to push the control in slowly. • The attachments and ground drive can now be used. If the engine does not accept the load, restart the engine and allow it to warm up for one minute using the choke as described above. ADD GASOLINE • Fill fuel tank to bottom of filler neck. Do not overfill. Use fresh, clean, regular unleaded gasoline with a minimum of 87 octane. (Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life). Do not mix oil with gasoline. Purchase fuel in quantities that can be used within 30 days to assure fuel freshness. COLD WEATHER STARTING (50° F and below) • When engine starts, slowly push choke control in until the engine begins to run smoothly. Continue to push the choke control in small steps allowing the engine to accept small changes in speed and load, until the choke control is fully in. If the engine starts to run roughly, pull the choke control out slightly for a few seconds and then continue to push the control in slowly. This may require an engine warm-up period from several seconds to several minutes, depending on the temperature. NOTE: In extreme cold conditions, if engine will not start, you may need to disengage the motion drive belt as follows: • Be sure parking brake is engaged. • Remove retainer spring from the drive belt tension handle to relieve belt tension. • Start engine and allow it to warm up for three (3) minutes. • Shut-off engine and engage parking brake. • Engage drive belt tension handle and replace the retainer spring. CAUTION: Wipe off any spilled oil or fuel. Do not store, spill or use gasoline near an open flame. IMPORTANT: WHEN OPERATING IN TEMPERATURES BELOW32°F(0°C), USE FRESH, CLEAN WINTER GRADE GAS O LINE TO HELP INSURE GOOD COLD WEATHER STARTING. CAUTION: Alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before storage of 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next season. See Storage Instructions for additional information. Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur. 14 OPERATION • AUTOMATIC TRANSMISSION WARM UP • Before driving the unit in cold weather, the transmission should be warmed up as follows: • Be sure the tractor is on level ground. • Place the motion control lever in neutral. Release the parking brake and let the brake slowly return to operating position. • Allow one minute for transmission to warm up. This can be done during the engine warm up period. • The attachments can be used during the engine warmup period after the transmission has been warmed up and may require the choke control be pulled out slightly. NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may need to be adjusted for best engine performance. See “TO ADJUST CARBURETOR” in the Service and Adjustments section of this manual. • Slowly move motion control lever forward, after the tractor moves approximately five (5) feet, slowly move motion control lever to reverse position. After the tractor moves approximately five (5) feet return the motion control lever to the neutral (N) position. Repeat this procedure with the motion control lever three (3) times. Your tractor is now purged and now ready for normal operation. MOWING TIPS • • • • PURGE TRANSMISSION • CAUTION: Never engage or disengage freewheel lever while the engine is running. Tire chains cannot be used when the mower housing is attached to tractor. Mower should be properly leveled for best mowing performance. See “TO LEVEL MOWER HOUSING” in the Service and Adjustments section of this manual. The left hand side of mower should be used for trimming. Drive so that clippings are discharged onto the area that has been cut. Have the cut area to the right of the tractor. This will result in a more even distribution of clippings and more uniform cutting. When mowing large areas, start by turning to the right so that clippings will discharge away from shrubs, fences, driveways, etc. After one or two rounds, mow in the opposite direction making left hand turns until finished (See Fig. 12). To ensure proper operation and performance, it is recommended that the transmission be purged before operating tractor for the first time. This procedure will remove any trapped air inside the transmission which may have developed during shipping of your tractor. IMPORTANT: SHOULD YOUR TRANSMISSION REQUIRE REMOVAL FOR SERVICE OR REPLACEMENT, IT SHOULD BE PURGED AFTER REINSTALLATION BEFORE OPERATING THE TRACTOR. 00272 • Place tractor safely on level surface with engine off and parking brake set. • Disengage transmission by placing freewheel control in freewheeling position (See “TO TRANSPORT” in this section of manual). • Sitting in the tractor seat, start engine. After the engine is running, move throttle control to slow position. Disengage parking brake • Move motion control lever to full forward position and hold for five (5) seconds. Move lever to full reverse position and hold for five (5) seconds. Repeat this procedure three (3) times. NOTE: During this procedure there will be no movement of drive wheels. The air is being removed from hydraulic drive system. • Move motion control lever to neutral (N) position. Shutoff engine and set parking brake. • Engage transmission by placing freewheel control in driving position (See “TO TRANSPORT” in this section of manual). • Sitting in the tractor seat, start engine. After the engine is running, move throttle control to half (1/2) speed. Disengage parking brake. FIG. 12 • • • • 15 If grass is extremely tall, it should be mowed twice to reduce load and possible fire hazard from dried clippings. Make first cut relatively high; the second to the desired height. Do not mow grass when it is wet. Wet grass will plug mower and leave undesirable clumps. Allow grass to dry before mowing. Always operate engine at full throttle when mowing to assure better mowing performance and proper discharge of material. Regulate ground speed by selecting a low enough gear to give the mower cutting performance as well as the quality of cut desired. When operating attachments, select a ground speed that will suit the terrain and give best performance of the attachment being used. MAINTENANCE MAINTENANCE SCHEDULE FILL IN DATES AS YOU COMPLETE REGULAR SERVICE E E RS S AG RS RS US OU SON OR UR OU HOU H T O H A 0 S 8H SE RE 25 10 50 E RY ERY ERY ERY ERY FO OR E F E B SERVICE EV EV EV EV EV BE H C EA DATES Check Brake Operation Check Tire Pressure T R A C T 0 R Check Operator Presence and Interlock Systems Check for Loose Fasteners 5 Sharpen/Replace Mower Blades 3 Lubrication Chart Check Battery Level 4 Clean Battery and Terminals Check Transaxle Cooling Check V-Belts Check Engine Oil Level Change Engine Oil (with oil filter) 1,2 Clean Air Filter 2 Clean Air Screen 2 Inspect Muffler/Spark Arrester Replace Oil Filter (If equipped) 1, 2 Clean Engine Cooling Fins maint_sch-tractore.new1 E N G I N E 1,2 Change Engine Oil (without oil filter) 2 Replace Spark Plug Replace Air Filter Paper Cartridge 2 Replace Fuel Filter 1 - Change more often when operating under a heavy load or in high ambient temperatures. 2 - Service more often when operating in dirty or dusty conditions. 3 - Replace blades more often when mowing in sandy soil. 4 - Not required if equipped with maintenance-free battery. 5 - Tighten front axle pivot bolt to 35 ft.-lbs. maximum. Do not overtighten. GENERAL RECOMMENDATIONS The warranty on this tractor does not cover items that have been subjected to operator abuse or negligence. To receive full value from the warranty, operator must maintain tractor as instructed in this manual. Some adjustments will need to be made periodically to properly maintain your tractor. At least once a season, check to see if you should make any of the adjustments described in the Service and Adjustments section of this manual. • At least once a year you should replace the spark plug, clean or replace air filter, and check blades and belts for wear. A new spark plug and clean air filter assure proper air-fuel mixture and help your engine run better and last longer. LUBRICATION CHART ➀ SPINDLE ZERK ➀ FRONT WHEEL SPINDLE ZERK ➀ FRONT WHEEL ➀ BEARING ZERK BEARING ZERK ➀ STEERING ENGINE SECTOR GEAR TEETH ➁ ➀ MANDREL ZERKS BEFORE EACH USE • • • • • 02501 Check engine oil level. Check brake operation. Check tire pressure. Check operator presence and interlock systems for proper operation. Check for loose fasteners. ➀ General Purpose Grease ➁ Refer to Maintenance “ENGINE” Section IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS WHICH HAVE SPECIAL NYLON BEARINGS. VISCOUS LUBRICANTS WILL ATTRACT DUST AND DIRT THAT WILL SHORTEN THE LIFE OF THE SELF-LUBRICATING BEARINGS. IF YOU FEEL THEY MUST BE LUBRICATED, USE ONLY A DRY, POWDERED GRAPHITE TYPE LUBRICANT SPARINGLY. 16 MAINTENANCE TRACTOR MANDREL ASSEMBLY BLADE Always observe safety rules when performing any maintenance. CENTER HOLE BRAKE OPERATION If tractor requires more than five (5) feet to stop at highest speed in highest gear on a level, dry concrete or paved surface, then brake must be checked and adjusted, then brake must be adjusted. (See “TO ADJUST BRAKE” in the Service and Adjustments section of this manual). BLADE BOLT (SPECIAL) 02 5 44 STAR TIRES FIG. 13 • Maintain proper air pressure in all tires (See “PRODUCT SPECIFICATIONS” section of this manual). • Keep tires free of gasoline, oil, or insect control chemicals which can harm rubber. • Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause tire damage. NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion. TO SHARPEN BLADE (See Fig. 14) NOTE: We do not recommend sharpening blade - but if you do, be sure the blade is balanced. Care should be taken to keep the blade balanced. An unbalanced blade will cause excessive vibration and eventual damage to mower and engine. • The blade can be sharpened with a file or on a grinding wheel. Do not attempt to sharpen while on the mower. • To check blade balance, you will need a 5/8" diameter steel bolt, pin, or a cone balancer. (When using a cone balancer, follow the instructions supplied with balancer.) NOTE: Do not use a nail for balancing blade. The lobes of the center hole may appear to be centered, but are not. • Slide blade on to an unthreaded portion of the steel bolt or pin and hold the bolt or pin parallel with the ground. If blade is balanced, it should remain in a horizontal position. If either end of the blade moves downward, sharpen the heavy end until the blade is balanced. OPERATOR PRESENCE SYSTEM Be sure operator presence and interlock systems are working properly. If your tractor does not function as described, repair the problem immediately. • The engine should not start unless the brake pedal is fully depressed and attachement clutch control is in the disengaged position. • When the engine is running, any attempt by the operator to leave the seat without first setting the parking brake should shut off the engine. • When the engine is running and the attachment clutch is engaged, any attempt by the operator to leave the seat should shut off the engine. • The attachment clutch should never operate unless the operator is in the seat. CENTER HOLE BLADE CARE BLADE 5/8" BOLT OR PIN For best results mower blades must be kept sharp. Replace bent or damaged blades. BLADE REMOVAL (See Fig. 13) FIG. 14 • Raise mower to highest position to allow access to blades. NOTE: Protect your hands with gloves and/or wrap blade with heavy cloth. • Remove blade bolt by turning counterclockwise. • Install new or resharpened blade with stamped "THIS SIDE UP" facing deck and mandrel assembly. BATTERY Your tractor has a battery charging system which is sufficient for normal use. However, periodic charging of the battery with an automotive charger will extend its life. • Keep battery and terminals clean. • Keep battery bolts tight. • Keep small vent holes open. • Recharge at 6-10 amperes for 1 hour. NOTE: The original equipment battery on your tractor is maintenance free. Do not attempt to open or remove caps or covers. Adding or checking level of electrolyte is not necessary. IMPORTANT: TO ENSURE PROPER ASSEMBLY, CENTER HOLE IN BLADE MUST ALIGN WITH STAR ON MANDREL ASSEMBLY. • Install and tighten blade bolt securely (45-55 Ft. Lbs. torque). IMPORTANT: SPECIAL BLADE BOLT HEAT TREATED. 17 MAINTENANCE TO CLEAN BATTERY AND TERMINALS Corrosion and dirt on the battery and terminals can cause the battery to “leak” power. • Remove terminal guard. • Disconnect BLACK battery cable first then RED battery cable and remove battery from tractor. • Rinse the battery with plain water and dry. • Clean terminals and battery cable ends with wire brush until bright. • Coat terminals with grease or petroleum jelly. • Reinstall battery (See “REPLACING BATTERY” in the SERVICE AND ADJUSTMENTS section of this manual). Change the oil after every 50 hours of operation or at least once a year if the tractor is not used for 50 hours in one year. Check the crankcase oil level before starting the engine and after each eight (8) hours of operation. Tighten oil fill cap/dipstick securely each time you check the oil level. TO CHANGE ENGINE OIL (See Fig. 15 and 16) Determine temperature range expected before oil change. All oil must meet API service classification SG-SL. • Be sure tractor is on level surface. • Oil will drain more freely when warm. • Catch oil in a suitable container. • Remove oil fill cap/dipstick. Be careful not to allow dirt to enter the engine when changing oil. • Install the drain tube onto the valve. • Open drain valve by using a 10mm wrench turning counterclockwise. V-BELTS Check V-belts for deterioration and wear after 100 hours of operation and replace if necessary. The belts are not adjustable. Replace belts if they begin to slip from wear. TRANSAXLE COOLING OIL DRAIN VALVE The fan and cooling fins of transmission should be kept clean to assure proper cooling. Do not attempt to clean fan or transmission while engine is running or while the transmission is hot. To prevent possible damage to seals, no not use high pressure water or steam to clean transaxle. • Inspect cooling fan to be sure fan blades are intact and clean. • Inspect cooling fins for dirt, grass clippings and other materials. To prevent damage to seals, do not use compressed air or high pressure sprayer to clean cooling fins. TO OPEN TO CLOSE DRAIN TUBE FIG. 16 TRANSAXLE PUMP FLUID • The transaxle was sealed at the factory and fluid maintenance is not required for the life of the transaxle. Should the transaxle ever leak or require servicing, contact your nearest authorized ser vice center/department. • • ENGINE LUBRICATION • Only use high quality detergent oil rated with API service classification SG-SL. Select the oil’s SAE viscosity grade according to your expected operating temperature. SAE VISCOSITY GRADES Air screen must be kept free of dirt and chaff to prevent engine damage from overheating. Clean with a wire brush or compressed air to remove dirt and stubborn dried gum fibers. 5W-30 C -20 -30 0 -20 30 -10 32 40 0 60 10 100 80 20 After oil has drained completely, close the drain valve turning clockwise. Use the 10mm wrench to apply a small amount of torque to keep it closed. Do not over tighten. Remove the drain tube and store in a safe place. Refill engine with oil through oil fill dipstick tube. Pour slowly. Do not overfill. For approximate capacity see “PRODUCT SPECIFICATIONS” section of this manual. Use gauge on oil fill cap/dipstick for checking level. Be sure dipstick cap is tightened securely for accurate reading. Keep oil at “FULL” line on dipstick. Tighten cap onto the tube securely when finished. CLEAN AIR SCREEN SAE 30 F 4 79 02 30 40 TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE oil_visc_chart1_e FIG. 15 NOTE: Although multi-viscosity oils (5W30, 10W30 etc.) improve starting in cold weather, these multi-viscosity oils will result in increased oil consumption when used above 32°F. Check your engine oil level more frequently to avoid possible engine damage from running low on oil. 18 MAINTENANCE CLEAN AIR INTAKE/COOLING AREAS IN-LINE FUEL FILTER (See Fig. 17) To insure proper cooling, make sure the grass screen, cooling fins, and other external surfaces of the engine are kept clean at all times. Every 100 hours of operation (more often under extremely dusty, dirty conditions), remove the blower housing and other cooling shrouds. Clean the cooling fins and external surfaces as necessary. Make sure the cooling shrouds are reinstalled. NOTE: Operating the engine with a blocked grass screen, dirty or plugged cooling fins, and/or cooling shrouds removed will cause engine damage due to overheating. The fuel filter should be replaced once each season. If fuel filter becomes clogged, obstructing fuel flow to carburetor, replacement is required. • With engine cool, remove filter and plug fuel line sections. • Place new fuel filter in position in fuel line with arrow pointing towards carburetor. • Be sure there are no fuel line leaks and clamps are properly positioned. • Immediately wipe up any spilled gasoline. AIR FILTER CLAMP Your engine will not run properly using a dirty air filter. Service air cleaner more often under dusty conditions. See Engine Manual. 00667 ENGINE OIL FILTER CLAMP Replace the engine oil filter every season or every other oil change if the tractor is used more than 100 hours in one year. See engine manual. FUEL FILTER FIG. 17 MUFFLER CLEANING Inspect and replace corroded muffler and spark arrester (if equipped) as it could create a fire hazard and/or damage. • Clean engine, battery, seat, finish, etc. of all foreign matter. • Keep finished surfaces and wheels free of all gasoline, oil, etc. • Protect painted surfaces with automotive type wax. We do not recommend using a garden hose or pressure washer to clean your tractor unless the engine and transmission are covered to keep water out. Water in engine or transmission will shorten the useful life of your tractor. Use compressed air or a leaf blower to remove grass, leaves and trash from tractor and mower. SPARK PLUGS Replace spark plugs at the beginning of each mowing season or after every 100 hours of operation, whichever occurs first. Spark plug type and gap setting are shown in “PRODUCT SPECIFICATIONS” section of this manual. 19 SERVICE AND ADJUSTMENTS WARNING: TO AVOID SERIOUS INJURY, BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS: • Depress brake pedal fully and set parking brake. • Place attachment clutch in “DISENGAGED” position. • Turn ignition key to “STOP” and remove key. • Make sure the blades and all moving parts have completely stopped. • Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug. TRACTOR • TO REMOVE MOWER (See Fig. 18) • • • Place attachment clutch in “DISENGAGED” position. Lower attachment lift lever to its lowest position. Disengage belt tension rod from lock bracket. • • • CAUTION: Belt tension rod is spring loaded. Have a tight grip on rod and release slowly. • • • Remove the four retainer springs and two flanged pins from front plate assembly and remove plate. Raise attachment lift lever to its highest position. Turn tractor steering wheel to the left as far as it will go. Slide mower out from under right side of tractor. TO INSTALL MOWER Follow procedure described in “INSTALL MOWER AND DRIVE BELT” in the Assembly section of this manual. NOTE: You will need to reattach front plate assembly to tractor after sliding mower under the tractor. Remove mower belt from electric clutch pulley. DISCONNECT REAR MOWER PINS Pull out the spring loaded pin, disconnect suspension arm from pin and release pin. Go to other side of mower and disconnect rear pin in the same manner. LOCKING BRACKET BELT TENSION ROD DISENGAGED POSITION SUSPENSION ARMS ELECTRIC CLUTCH PULLEY FRONT PLATE ASSEMBLY SINGLE LOOP RETAINER SPRINGS DOUBLE LOOP RETAINER SPRINGS FLANGED PINS REAR MOWER PINS 027 86 FIG. 18 20 SERVICE AND ADJUSTMENTS TO LEVEL MOWER HOUSING Check adjustment on right side of tractor. Position any blade so the tip is pointing straight forward. Measure distance "B" at front and rear tip of the blade. • Before making any necessary adjustments, check that both front plate links are equal in length. • If links are not equal in length, adjust one link to same length as other link. • To lower front of blade, loosen nut “C” on both front links an equal number of turns. NOTE: Each full turn of nut “C” will change distance. “B” by approximately 3/16". • When distance “B” is 1/8" to 1/2" lower at front than rear, tighten nut “D” against trunnion on both front links. • To raise front of blade, loosen nut “D” from trunnion on both front links. Tighten nut “C” on both front links an equal number of turns. The two front links must remain equal in length. • When distance “B” is 1/8" to 1/2" lower at front than rear, tighten nut “D” against trunnion on both front links. • Recheck side-to-side adjustment. Adjust the mower while tractor is parked on level ground or driveway. Make sure tires are properly inflated (See “PRODUCT SPECIFICATIONS” section of this manual). If tires are over or underinflated, you will not properly adjust your mower. SIDE-TO-SIDE ADJUSTMENT (See Figs. 19 and 20) • Raise mower to its highest position. • Measure height from bottom edge of mower to ground level at front corners of mower. Distance “A” on both sides of mower should be the same. • If adjustment is necessary, make adjustment on one side of mower only. • To raise one side of mower, tighten lift link adjustment nut on that side. • To lower one side of mower, loosen lift link adjustment nut on that side. NOTE: Each full turn of adjustment nut will change mower height about 3/16". • Recheck measurements after adjusting. BOTTOM EDGE OF MOWER TO GROUND A BLADE BOTTOM EDGE OF MOWER TO GROUND 00598 02548 A GROUND LINE “B” FIG. 19 “B” FIG. 21 SUSPENSION ARM BOTH FRONT PLATE LINKS MUST BE EQUAL IN LENGTH 01553 LIFT LINK ADJUSTMENT NUT 6 51 02 FIG. 20 FRONT-TO-BACK ADJUSTMENT (See Figs. 21 and 22) NUT “C” NUT “D” IMPORTANT: DECK MUST BE LEVEL SIDE-TO-SIDE. IF THE FOLLOWING FRONT-TO-BACK ADJUSTMENT IS NECESSARY, BE SURE TO ADJUST BOTH FRONT LINKS EQUALLY SO MOWER WILL STAY LEVEL SIDE-TO-SIDE. 0251 7 TRUNNION FRONT PLATE ASSEMBLY To obtain the best cutting results, the mower blades should be adjusted so the front tip is approximately 1/8" to 1/2" lower than the rear tip when the mower is in its highest position. FIG. 22 CAUTION: Blades are sharp. Protect your hands with gloves and/or wrap blade with heavy cloth. 21 SERVICE AND ADJUSTMENTS TO REPLACE MOWER DRIVE BELT (See Fig. 23) MOWER DRIVE BELT INSTALLATION • Install belt around both mandrel pulleys and around idler pulleys as shown. • Install belt onto electric clutch pulley. MOWER DRIVE BELT REMOVAL • Park tractor on a level surface. Engage parking brake. • Lower attachment lift lever to its lowest position. • Disengage belt tension rod from lock bracket. IMPORTANT: CHECK BELT FOR PROPER ROUTING IN ALL MOWER PULLEY GROOVES. • • CAUTION: Belt tension rod is spring loaded. Have a firm grip on rod and release slowly. • • • Reassemble R.H. and L.H. mandrel covers. Securely tighten all screws. Engage belt tension rod on locking bracket. CAUTION: Belt tension rod is spring loaded. Have a tight grip on rod and engage slowly. Remove screws from R.H. and L.H. mandrel covers and remove covers. Remove any dirt or grass clippings which may have accumulated around mandrels and entire upper deck surface. Remove belt from electric clutch pulley, both mandrel pulleys and all idler pulleys. • Raise attachment lift lever to highest position. BELT ROUTING L.H. MANDREL COVER LOCKING BRACKET BELT TENSION ROD (DISENGAGED POSITION) ELECTRIC CLUTCH PULLEY R.H. MANDREL COVER R.H. MANDREL IDLER PULLEYS 027 90 FIG. 23 22 SERVICE AND ADJUSTMENTS BELT INSTALLATION • Install new belt around engine pulley first, then around transaxle pulley and lastly into all the idler pulleys. • Check to be sure belt is positioned correctly and is on proper side of all belt keepers. • Engage the drive belt tension handle and replace the retainer spring. • Reinstall mower. TO ADJUST ATTACHMENT CLUTCH (See Fig. 24) The electric clutch should provide years of service. The clutch has a built-in brake that stops the pulley within 5 seconds. Eventually, the internal brake will wear which may cause the mower blades to not engage, or, to not stop as required. Adjustments should be made by your nearest authorized service center/department. • Make sure attachment clutch and ignition switches are in “OFF” position. • Adjust the three nylon locknuts until space between clutch plate and rotor measures .012" at all three slot locations cut in side of brake plate. NOTE: After installing a new electric clutch, run tractor at full throttle and engage and disengage electric clutch 10 cycles to wear in clutch plate. RETAINER SPRING DRIVE BELT TENSION HANDLE ROTOR 02504 00751 SLOT (3) CLUTCH PLATE TRANSAXLE PULLEY ENGINE PULLEY .012" BELT KEEPER FLAT IDLER NYLON LOCKNUT (3) BRAKE PLATE BELT KEEPER FIG. 24 BELT KEEPER TO CHECK AND ADJUST BRAKE If tractor requires more than five (5) feet to stop at highest speed in highest gear on a level, dry concrete or paved surface, then brake must be checked and adjusted. 2498 V-IDLER BELT KEEPER CLUTCHING IDLER CLUTCHING FLAT IDLER FIG. 25 TO CHECK BRAKE • Park tractor on a level, dry concrete or paved surface, depress clutch/brake pedal all the way down and engage parking brake. • Disengage transmission by placing freewheel control in “transmission disengaged” position. Pull freewheel control out and into the slot and release so it is held in the disengaged position. The rear wheels must lock and skid when you try to manually push the tractor forward. If the rear wheels rotate, the brake needs to be adjusted or the pads need to be replaced. TRANSAXLE MOTION CONTROL LEVER NEUTRAL ADJUSTMENT (See Fig. 26) The motion control lever has been preset at the factory and adjustment should not be necessary. • Park tractor on level surface. Stop tractor by turning ignition key to “OFF” position and engage parking brake. • Loosen the adjustment bolt in front of the right rear wheel. • Move motion control lever to the neutral position (N). • Tighten the adjustment bolt. TO ADJUST BRAKE/REPLACE PADS Contact a qualified service center. TO REPLACE MOTION DRIVE BELT (See Fig. 25) Park the tractor on level surface. Engage parking brake. For ease of service there is a belt installation guide decal on bottom of left footrest. • Remove mower (See “TO REMOVE MOWER” in this section of this manual.) BELT REMOVAL • Create slack in belt by removing retainer spring from drive belt tension handle. • Remove belt from all idler pulleys, transaxle pulley and then from engine pulley. ADJUSTMENT BOLT FIG. 26 TRANSMISSION REMOVAL/REPLACEMENT Should your transmission require removal for service or replacement, it should be purged after reinstallation and before operating the tractor. See “PURGE TRANSMISSION” in the Operation section of this manual. 23 SERVICE AND ADJUSTMENTS IMPORTANT: YOUR TRACTOR IS EQUIPPED WITH A 12 VOLT SYSTEM. THE OTHER VEHICLE MUST ALSO BE A 12 VOLT SYSTEM. DO NOT USE YOUR TRACTOR BATTERY TO START OTHER VEHICLES. TO AD JUST STEER ING WHEEL ALIGNMENT If steering wheel crossbars are not horizontal (left to right) when wheels are positioned straight forward, remove steering wheel and reassemble per instructions in the Assembly section of this manual. TO ATTACH JUMPER CABLES • Connect one end of the RED cable to the POSITIVE (+) terminal of each battery(A-B), taking care not to short against tractor chassis. • Connect one end of the BLACK cable to the NEGATIVE (-) terminal (C) of fully charged battery. • Connect the other end of the BLACK cable (D) to good chassis ground, away from fuel tank and battery. FRONT WHEEL TOE-IN/CAMBER The front wheel toe-in and camber are not adjustable on your tractor. If damage has occurred to affect the front wheel toe-in or camber, contact your nearest authorized service center/department. TO REMOVE CABLES, REVERSE ORDER • BLACK cable first from chassis and then from the fully charged battery. • RED cable last from both batteries. TO REMOVE WHEEL FOR REPAIRS FRONT WHEEL (See Fig. 27) • Block up axle securely. • Remove axle cover, retaining ring and washers to allow wheel removal. • Repair tire and reassemble. • Replace washers and snap retaining ring securely in axle groove. • Replace axle cover. REAR WHEEL • Block rear axle securely. • Remove five (5) hub bolts to allow wheel removal. • Repair tire and reassemble. Replace and tighten hub bolts securely. NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion. 02614 WEAK OR DEAD BATTERY FULLY CHARGED BATTERY FIG. 28 REPLACING BATTERY (See Fig. 29) WARNING: Do not short battery terminals by allowing a wrench or any other object to contact both terminals at the same time. Before connecting battery, remove metal bracelets, wristwatch bands, rings, etc. WASHERS RETAINING RING Positive terminal must be connected first to prevent sparking from accidental grounding. AXLE COVER • • • 63 006 FIG. 27 • TO START ENGINE WITH A WEAK BATTERY (See Fig. 28) • • WARNING: Lead-acid batteries generate explosive gases. Keep sparks, flame and smoking materials away from batteries. Always wear eye protection when around batteries. • • • If your battery is too weak to start the engine, it should be recharged. (See "BATTERY" in the Maintenance section of this manual). If “jumper cables” are used for emergency starting, follow this procedure: 24 Lift hood to raised position. Remove terminal guard. Disconnect BLACK battery cable then RED battery cable and carefully remove battery from tractor. Install new battery with terminals in same position as old battery. Reinstall terminal guard. First connect RED battery cable to positive (+) battery terminal with hex bolt and keps nut as shown. Tighten securely. Connect BLACK grounding cable to negative (-) battery terminal with remaining hex bolt and keps nut. Tighten securely Close terminal access doors. Close hood. SERVICE AND ADJUSTMENTS KEPS NUT TO REMOVE HOOD AND GRILL ASSEMBLY (See Fig. 30) HEX BOLT TERMINAL ACCESS DOOR • • • POSITIVE (RED) CABLE TERMINAL GUARD 02 17 • Raise hood. Unsnap headlight wire connector. Stand in front of tractor. Grasp hood at sides, tilt toward engine and lift off of tractor. To replace, reverse above procedures. NEGATIVE (BLACK) CABLE 9 HOOD FIG. 29 HEADLIGHT WIRE CONNECTOR TO REPLACE HEADLIGHT BULB • • • • Raise hood. Pull bulb holder out of the hole in the backside of the grill. Replace bulb in holder and push bulb holder securely back into the hole in the backside of the grill. Close hood. 02141 INTERLOCKS AND RELAYS Loose or damaged wiring may cause your tractor to run poorly, stop running, or prevent it from starting. • Check wiring. See electrical wiring diagram in the Repair Parts section. FIG. 30 TO REPLACE FUSE ENGINE Replace with 30 amp automotive-type plug-in fuse. The fuse holder is located behind the dash. TO ADJUST THROTTLE CONTROL CABLE The throttle control has been preset at the factory and adjustment should not be necessary. If adjustment is necessary, see engine manual. TO ADJUST CHOKE CONTROL The choke control has been preset at the factory and adjustment should not be necessary. If adjustment is necessary, see engne manual. TO ADJUST CARBURETOR Your carburetor is not adjustable. If your engine does not operate properly due to suspected carburetor problems, take your tractor to an authorized service center for repair and/or adjustment. 25 STORAGE ENGINE Immediately prepare your tractor for storage at the end of the season or if the tractor will not be used for 30 days or more. FUEL SYSTEM IMPORTANT: IT IS IMPORTANT TO PREVENT GUM DEPOSITS FROM FORMING IN ESSENTIAL FUEL SYSTEM PARTS SUCH AS CARBURETOR, FUEL FILTER, FUEL HOSE, OR TANK DURING STORAGE. ALSO, EXPERIENCE INDICATES THAT ALCOHOL BLENDED FUELS (CALLED GASOHOL OR USING ETHANOL OR METHANOL) CAN ATTRACT MOISTURE WHICH LEADS TO SEPARATION AND FORMATION OF ACIDS DURING STORAGE. ACIDIC GAS CAN DAMAGE THE FUEL SYSTEM OF AN ENGINE WHILE IN STORAGE. WARNING: Never store the tractor with gasoline in the tank inside a building where fumes may reach an open flame or spark. Allow the engine to cool before storing in any enclosure. TRACTOR • Empty the fuel tank by starting the engine and let it run until the fuel lines and carburetor are empty. • Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur. • Use fresh fuel next season. NOTE: Fuel stabilizer is an acceptable alternative in minimizing the formation of fuel gum deposits during storage. Add stabilizer to gasoline in fuel tank or storage container. Always follow the mix ratio found on stabilizer container. Run engine at least 10 minutes after adding stabilizer to allow the stabilizer to reach the carburetor. Do not empty the gas tank and carburetor if using fuel stabilizer. Remove mower from tractor for winter storage. When mower is to be stored for a period of time, clean it thoroughly, remove all dirt, grease, leaves, etc. Store in a clean, dry area. • Clean entire tractor (See “CLEANING” in the Maintenance section of this manual). • Inspect and replace belts, if necessary (See belt replacement instructions in the Service and Adjustments section of this manual). • Lubricate as shown in the Maintenance section of this manual. • Be sure that all nuts, bolts and screws are securely fastened. Inspect moving parts for damage, breakage and wear. Replace if necessary. • Touch up all rusted or chipped paint surfaces; sand lightly before painting. ENGINE OIL Drain oil (with engine warm) and replace with clean engine oil. (See “ENGINE” in the Maintenance section of this manual). BATTERY • • • • • CYLINDER(S) Fully charge the battery for storage. After a period of time in storage, battery may require recharging. To help prevent corrosion and power leakage during long periods of storage, battery cables should be disconnected and battery cleaned thoroughly (see “TO CLEAN BATTERY AND TERMINALS” in the Maintenance section of this manual). After cleaning, leave cables disconnected and place cables where they cannot come in contact with battery terminals. If battery is removed from tractor for storage, do not store battery directly on concrete or damp surfaces. • • • • Remove spark plug(s). Pour one ounce of oil through spark plug hole(s) into cylinder(s). Turn ignition key to “START” position for a few seconds to distribute oil. Replace with new spark plug(s). OTHER • • • • Do not store gasoline from one season to another. Replace your gasoline can if your can starts to rust. Rust and/or dirt in your gasoline will cause problems. If possible, store your tractor indoors and cover it to give protection from dust and dirt. Cover your tractor with a suitable protective cover that does not retain moisture. Do not use plastic. Plastic cannot breathe which allows condensation to form and will cause your tractor to rust. IMPORTANT: NEVER COVER TRACTOR WHILE ENGINE AND EXHAUST AREAS ARE STILL WARM. 26 TROUBLESHOOTING POINTS PROBLEM Will not start CAUSE 1. 2. 3. 4. 5. 6. 7. Out of fuel. Engine not “CHOKED” properly. Engine flooded. Bad spark plug. Dirty air filter. Dirty fuel filter. Water in fuel. 1. 2. 3. 4. 5. 6. 7. 8. 9. Loose or damaged wiring. Carburetor out of adjustment. 8. 9. 10. Hard to start CORRECTION Engine valves out of adjustment. 10. Fill fuel tank. See “TO START ENGINE” in Operation section. Wait several minutes before attempting to start. Replace spark plug. Clean/replace air filter. Replace fuel filter. Empty fuel tank and carburetor, refill tank with fresh gasoline and replace fuel filter. Check all wiring. See “To Adjust Carburetor” in Service Adjustments section. Contact an authorized service center/department. 1. 2. 3. 4. 5. 6. 7. Dirty air filter. Bad spark plug. Weak or dead battery. Dirty fuel filter. Stale or dirty fuel. Loose or damaged wiring. Carburetor out of adjustment. 1. 2. 3. 4. 5. 6. 7. 8. Engine valves out of adjustment. 8. Clean/replace air filter. Replace spark plug. Recharge or replace battery. Replace fuel filter. Empty fuel tank and refill tank with fresh, clean gasoline. Check all wiring. See “To Adjust Carburetor” in Service Adjustments section. Contact an authorized service center/department. Engine will not turn over 1. 2. 3. 4. 5. 6. 7. 8. 9. Brake pedal not depressed. Attachment clutch is engaged. Weak or dead battery. Blown fuse. Corroded battery terminals. Loose or damaged wiring. Faulty ignition switch. Faulty solenoid or starter. Faulty operator presence switch(es). 1. 2. 3. 4. 5. 6. 7. 8. 9. Depress brake pedal. Disengage attachment clutch. Recharge or replace battery. Replace fuse. Clean battery terminals. Check all wiring. Check/replace ignition switch. Check/replace solenoid or starter. Contact an authorized service center/department. Engine clicks but will not start 1. 2. 3. 4. Weak or dead battery. Corroded battery terminals. Loose or damaged wiring. Faulty solenoid or starter. 1. 2. 3. 4. Recharge or replace battery. Clean battery terminals. Check all wiring. Check/replace solenoid or starter. Loss of power 1. 2. 3. 4. 5. 6. 7. 8. 9. Cutting too much grass/too fast. Throttle in “CHOKE” position. Build-up of grass, leaves and trash under mower. Dirty air filter. Low oil level/dirty oil. Faulty spark plug. Dirty fuel filter. Stale or dirty fuel. Water in fuel. 1. 2. 3. 4. 5. 6. 7. 8. 9. Raise cutting height/reduce speed. Adjust throttle control. Clean underside of mower housing. Clean/replace air filter. Check oil level/change oil. Clean and regap or change spark plug. Replace fuel filter. Empty fuel tank and refill tank with fresh, clean gasoline. Empty fuel tank and carburetor, refill tank with fresh gasoline and replace fuel filter. Connect and tighten spark plug wire. Clean engine air screen/fins. Clean/replace muffler. Check all wiring. See “To Adjust Carburetor” in Service Adjustments section. Contact an authorized service center/department. Excessive vibration 10. 11. 12. 13. 14. Spark plug wire loose. Dirty engine air screen/fins. Dirty/clogged muffler. Loose or damaged wiring. Carburetor out of adjustment. 10. 11. 12. 13. 14. 15. Engine valves out of adjustment. 15. 1. 2. 3. Worn, bent or loose blade. Bent blade mandrel. Loose/damaged part(s). 1. 2. 3. 27 Replace blade. Tighten blade bolt. Replace blade mandrel. Tighten loose part(s). Replace damaged parts. TROUBLESHOOTING POINTS PROBLEM CAUSE CORRECTION Engine continues to run when operator leaves seat with attachment clutch engaged 1. Faulty operator-safety presence control system. 1. Check wiring, switches and connections. If not corrected, contact an authorized service center/ department. Poor cut - uneven 1. 2. 3. 4. 5. Worn, bent or loose blade. Mower deck not level. Buildup of grass, leaves, and trash under mower. Bent blade mandrel. Clogged mower deck vent holes from buildup of grass, leaves, and trash around mandrels. 1. 2. 3. 4. 5. Replace blade. Tighten blade bolt. Level mower deck. Clean underside of mower housing. Replace blade mandrel. Clean around mandrels to open vent holes. Mower blades will not rotate 1. 2. 3. 4. Obstruction in clutch mechanism. Worn/damaged mower drive belt. Frozen idler pulley. Frozen blade mandrel. 1. 2. 3. 4. Remove obstruction. Replace mower drive belt. Replace idler pulley. Replace blade mandrel. Poor grass discharge 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. Engine speed too slow. Travel speed too fast. Wet grass. Mower deck not level. Low/uneven tire air pressure. Worn, bent or loose blade. Buildup of grass, leaves and trash under mower. Mower drive belt worn. Blades improperly installed. Improper blades used. Clogged mower deck vent holes from buildup of grass, leaves, and trash around mandrels. 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. Place throttle control in “FAST” position. Shift to slower speed. Allow grass to dry before mowing. Level mower deck. Check tires for proper air pressure. Replace/sharpen blade. Tighten blade bolt. Clean underside of mower housing. Replace mower drive belt. Reinstall blades sharp edge down. Replace with blades listed in this manual. Clean around mandrels to open vent holes. Headlight(s) not working (if so equipped) 1. 2. 3. 4. 5. Switch is “OFF”. Bulb(s) or lamp(s) burned out. Faulty light switch. Loose or damaged wiring. Blown fuse. 1. 2. 3. 4. 5. Turn switch “ON”. Replace bulb(s) or lamp(s). Check/replace light switch. Check wiring and connections. Replace fuse. Battery will not charge 1. 2. 3. 4. Bad battery cell(s). Poor cable connections. Faulty regulator (if so equipped). Faulty alternator. 1. 2. 3. 4. Replace battery. Check/clean all connections. Replace regulator. Replace alternator. Loss of drive 1. 2. 3. Freewheel control in “disengaged” position. Motion drive belt worn, damaged, or broken. Air trapped in transmission during shipment or servicing. 1. 2. 3. Place freewheel control in “engaged” position. Replace motion drive belt. Purge transmission. Engine “backfires” when turning engine “OFF” 1. Engine throttle control not set between half and full speed (fast) position before stopping engine. 1. Move throttle control between half and full speed (fast) position before stopping engine. 28 TRACTOR - - MODEL NO. GTH2254XP (GTH2254XPA), PRODUCT NO. 954 57 12-29 SCHEMATIC BLACK RED BATTERY SOLENOID RED RED A AMMETER (OPTIONAL) STARTER WHITE C WHITE M RED FUSE BLACK G RED WHITE BLACK M G A1 A2 RED IGNITION SWITCH BLACK ELECTRIC CLUTCH H B A CLUTCH / BRAKE (PEDAL UP) E RED SEAT SWITCH (NOT OCCUPIED) D ORANGE BROWN BLACK L F BLACK B S PTO (DISENGAGED) BLACK GROUNDING CONNECTOR HOUR METER BLUE BLACK (OPTIONAL) RED FUEL LINE SPARK PLUGS GAP (2 PLUGS ON TWIN CYL. ENGINES) IGNITION UNIT CHARGING SYSTEM OUTPUT 16 AMP DC @ 3600 RPM FUEL SHUT-OFF SOLENOID 28 VOLTS AC @ 3600 RPM (REGULATOR DISCONNECTED) REGULATOR RED ALTERNATOR BROWN BLACK HEADLIGHTS IGNITION SWITCH POSITION CIRCUIT OFF M + G + A1 ON + LIGHTS B + A1 ON START B + A1 B + S + A1 “MAKE” NONE L + A2 NONE NONE WIRING INSULATED CLIPS NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR SERVICING OF UNIT, THEY SHOULD BE REPLACED TO PROPERLY SECURE YOUR WIRING. 02743 G F C PTO SWITCH POSITION CIRCUIT OFF ON C + G, B + H C + F, B + E, A + D REMOVABLE CONNECTIONS 29 NON-REMOVABLE CONNECTIONS H E B D A PTO SWITCH CONNECTOR REPAIR PARTS TRACTOR - - MODEL NO. GTH2254XP (GTH2254XPA), PRODUCT NO. 954 57 12-29 ELECTRICAL 22 79 21 42 40 33 30 25 0 60 10 A M P 6 S 0 46 45 11 50 27 26 12 16 2 1 8 12 29 28 30 REPAIR PARTS TRACTOR - - MODEL NO. GTH2254XP (GTH2254XPA), PRODUCT NO. 954 57 12-29 ELECTRICAL KEY PART NO. NO. DESCRIPTION 1 2 8 10 11 12 16 21 22 25 26 27 28 29 30 33 40 42 45 46 50 79 Battery Bolt Hex Head 1/4-20 x 3/4 Tray, Battery Bolt, Battery Front 1/4-20 x 7.5 Zinc Holddown Battery Front Mount Nut, Push Nylon 1.4" Battery Front Switch Interlock Harness Socket Light w/4152J Bulb Light Cable, Battery Fuse Nut Keps Hex 1/4-20 Cable, Ground Switch, Plunger NC Gray Switch, Ign Key Harness Ign. Cover, Terminal Red Ammeter Hourmeter Snap-In Switch, PTO Bulbholder Asm 532 14 49-27 874 76 04-12 532 12 48-86 532 14 52-11 532 15 01-09 532 14 57-69 532 17 61-38 532 17 56-88 532 00 41-52 532 18 54-61 532 10 88-24 873 51 04-00 532 17 06-97 532 12 13-05 532 17 55-66 532 14 04-01 532 18 80-34 532 15 43-36 532 17 75-00 532 17 75-01 532 17 46-51 532 17 52-42 NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 31 REPAIR PARTS TRACTOR - - MODEL NO. GTH2254XP (GTH2254XPA), PRODUCT NO. 954 57 12-29 CHASSIS AND ENCLOSURES 15 25 14 153 130 148 161 5 158 130 37 68 35 162 159 18 31 122 130 150 165 159 47 122 138 58 167 8 146 7 17 144 143 6 7 156 156 159 7 130 152 156 30 43 139 17 32 17 34 28 168 21 17 16 84 142 139 33 17 91 130 156 50 45 47 169 17 36 36 1 17 44 17 17 84 19 17 17 20 99 156 2 168 45 17 169 24 166 86 17 39 17 47 chassis-stealth_45 32 REPAIR PARTS TRACTOR - - MODEL NO. GTH2254XP (GTH2254XPA), PRODUCT NO. 954 57 12-29 CHASSIS AND ENCLOSURES KEY PART NO. NO. DESCRIPTION 1 2 5 6 7 8 14 15 16 17 18 19 20 21 24 25 28 30 31 32 33 34 35 36 37 39 43 44 45 47 50 Rail, Kit RH Drawbar, Gt Dash, Plastic Dash, 1PCS, Lower Screw, Thd Cut 1/4-20 x 1/2 Support, Battery Hood Asm., Pnt Lens LH Cover, Access Screw, 3/8-16 x 3/4 Grille Washer 13/32 x 13/16 x 12 Ga. Bolt, Fin Hex 3/8-16 x 1 Gr.5 Nut Lock Hex w/Ins 3/8-16 unc Footrest, RH Lens RH Footrest, LH Saddle Bracket Supt 1-pc Vgt Steering Bracket, Frame Pivot Lh Bracket, Frame Pivot Rh Plate Asm Engine Chassis Washer 11/32 x 11/16 x 16 Ga. Screw 5/16-18 x 3/4 Fender, Pnt. Bracket, Axle Front Bracket, Spnsn Front Lh Bracket, Spnsn Front Rh Bracket Asm., Susp Chassis Screw Thdrol 3/8-16 x 1/2 Bracket, Chassis Front 532 18 03-75 532 17 52-82 532 18 56-04 532 15 78-82 817 72 04-08 532 18 46-68 532 19 00-55 532 16 18-41 532 12 17-94 817 06 06-12 532 18 28-73 819 13 13-12 874 78 06-16 873 80 06-00 532 18 10-58 532 16 18-42 532 18 10-57 532 14 50-52 532 16 14-19 532 16 13-27 532 16 13-26 532 17 70-18 819 11 11-16 817 06 05-12 532 18 17-20 532 17 52-78 532 13 69-39 532 13 69-40 532 18 72-70 817 49 06-08 532 17 54-76 KEY PART NO. NO. DESCRIPTION 58 68 84 86 91 99 122 130 138 139 142 143 144 146 148 150 152 153 156 158 159 161 162 165 166 167 169 170 Bracket Asm., Fender Screw, 5/16-18 x 1/2 Upstop Bolt Hex 7/16-14 x 1 1/4 Gr. 5 Rail, Kit Lh Rod Asm. Bypass Screw Hex WSHD 8-18 x 7/8 Screw Hw Hd Hi-Lo #13-16 x 3/4 Cupholder Bolt Shoulder 5/16-18 Bracket Dash Stealth RH Skirt Grille RH Bracket Dash Stealth LH Skirt Grille LH Extrusion Bumper Duct Heat Hood Shield, Browning Light Box Asm w/Lens Screw 5/16-18 x 3/4 Screw 3/8-16 x 1/2 Screw Hexwsh THDR 3/8-16 x 3/4 Consol Fuel Window Screw Hex Wsh Hi-Lo 1/4-1/2 unc Bracket Support Tank Nut, Lock Hex 7/16 unc Bushing Snap Bracket Chassis Sway Bolt Shoulder 532 18 35-69 817 49 05-08 532 18 81-64 874 78 07-20 532 18 03-74 532 17 71-43 532 16 14-64 532 17 18-75 532 18 17-98 532 17 18-73 532 16 18-97 532 17 75-86 532 16 19-00 532 17 75-87 532 16 46-55 532 19 03-09 532 17 79-56 532 18 82-12 817 00 05-12 817 67 06-08 817 00 06-12 532 18 17-87 532 14 24-32 532 18 35-54 873 80 07-00 532 18 46-72 532 18 85-98 532 18 85-58 NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 33 REPAIR PARTS TRACTOR - - MODEL NO. GTH2254XP (GTH2254XPA), PRODUCT NO. 954 57 12-29 GROUND DRIVE 42 39 40 41 70 89 38 132 6 46 37 68 36 77 74 64 35 37 65 127 148 128 34 55 117 117 52 50 56 38 29 131 129 48 153 48 142 130 151 135 137 143 122 148 121 114 117 152 58 20 133 77 148 89 147 114 73 111 148 23 98 146 9 89 123 7 126 94 61 69 22 2 33 3 94 145 2 3 106 107 drive_6-vgt 138 145 1 108 34 112 69 33 125 124 REPAIR PARTS TRACTOR - - MODEL NO. GTH2254XP (GTH2254XPA), PRODUCT NO. 954 57 12-29 GROUND DRIVE KEY PART NO. NO. 1 ------- 2 3 6 7 9 20 22 23 29 33 34 35 36 37 38 39 40 41 42 46 48 50 52 55 56 58 61 64 65 68 69 70 73 74 77 89 94 532 00 70-70 532 00 75-63 876 02 04-12 532 14 05-07 532 14 00-80 873 94 08-00 532 18 02-35 532 14 08-45 532 17 66-00 812 00 00-53 532 07 16-73 532 13 76-48 532 14 94-12 532 12 17-49 532 15 00-35 874 32 10-16 532 17 85-75 873 93 10-00 532 12 47-82 532 14 51-70 872 11 06-14 532 13 14-94 532 12 77-83 532 10 57-06 532 16 15-97 874 76 07-24 532 14 39-95 532 17 66-01 532 17 96-13 532 00 51-42 532 12 38-00 532 18 17-88 874 49 05-48 532 14 24-32 874 78 07-16 873 68 07-00 532 13 38-35 KEY PART NO. NO. DESCRIPTION Transaxle Hydro Gear 331-3000 (Order Parts From Transaxle Manufacturer) Key Sq. 1/4 x 2.5 Washer Pin, Cotter Wheel, Hub Assembly Bolt, Hub Nut Lever Asm Shift Knob Brake, Rod Ring E Cap, Parking Brake Rod, Parking Brake Spring, Drive Ground Washer 25/32 x 1-1/4 x 16 Ga. Nyliner Screw, Fin. #10-24 x 1 Actuator, Interlock VGT Nut Centerlock 10-24 Unc Cover, Pedal Retainer, Spring Bolt Rdhd 3/8-16 x 1.3/4 Gr. 5 Pulley, Idler, Flat Pulley, Idler, Grooved Bearing, Idler V-Belt Bolt Fin Hex 7/16-14 x 1-1/2 Pulley, Transaxle Shaft, Brake Pedal Bolt, Shoulder Pin, Roll Washer Console Automatic YT/GT Bolt Hex Flghd 5/16-18 x 3 Gr5 Screw Hex Wsh. Hi-Lo 1/4-1/2 Bolt Fin Hex 7/16-14 x 1 Nut Crownlock 7/16-14 Unc Fastener Christmas Tree 98 106 107 108 111 112 114 117 121 122 532 14 10-04 532 14 29-18 532 15 47-39 532 14 29-17 532 15 62-40 532 17 85-58 873 80 05-00 873 90 06-00 532 17 56-11 872 01 05-20 123 124 125 126 532 18 32-54 532 16 54-92 817 49 05-10 532 16 60-02 127 128 129 130 131 132 133 135 137 138 142 143 145 146 147 148 151 152 153 532 17 73-62 532 17 66-24 532 17 94-73 819 13 10-16 876 02 03-12 532 17 54-67 532 17 54-68 532 17 73-64 532 12 49-49 532 00 13-70 532 17 54-69 817 06 05-12 532 16 31-68 532 14 04-62 532 14 13-22 817 00 06-12 874 76 05-14 532 17 87-05 532 12 47-88 DESCRIPTION Bracket Shift O-Ring Asm Hydro Gear Line Fuel Hydro 15” VGT Cap Asm Vent Hydro Gear Spacer Shift Lever VGTH Washer Nylon High Temp Nut Lock Hex W/Ins 5/16-18 Unc Nut, Lock Flg. 3/8-16 Bracket Strap Torque Bolt RDHDSQ 5/16-18 Unc x 2-1/2 Rod Shift Bolt Shoulder 5/16-18 x .561 Screw 5/16-18 x 5/8 Washer SRRTD 5/16 ID x 1.0 x .125 Link Control Clutch Spring Drive GRND Bracket Asm Idler Tensioning Washer 13/32 x 5/8 x 16 Ga. Pin Cotter 3/32 x 3/4 Bracket Mtg Hydro 3500 LH VGT Bracket Mtg Hydro 3500 RH VGT Link Asm Control Hydro 3500 Nut Lock 5/16-18 NC Thd. Washer Thrust 5/8 x 1.10 x 1/32 Strap Torque HG-3500 Screw Thdrol 5/16-18 x 3/4 Washer Axle Flange HG-3000 Fan 7" Hydro Washer Screw 3/8-16 x 1-1/4 Bolt Hex 5/16-18 x 7/8 Bolt Hex 5/16 x 1 W/Patch Spring, Retainer NOTE: All component dimensions given in U. S. inches 1 inch = 25.4 mm 35 REPAIR PARTS TRACTOR - - MODEL NO. GTH2254XP (GTH2254XPA), PRODUCT NO. 954 57 12-29 STEERING ASSEMBLY 9 8 7 26 51 3 2 45 1 6 9 8 12 4 3 7 11 44 15 14 10 21 6 14 15 20 23 5 22 13 34 14 15 36 13 31 33 32 6 41 13 29 27 53 42 19 28 27 47 28 6 49 16 46 50 52 15 14 35 18 steering_13-vgt 36 8 REPAIR PARTS TRACTOR - - MODEL NO. GTH2254XP (GTH2254XPA), PRODUCT NO. 954 57 12-29 STEERING ASSEMBLY KEY PART NO. NO. DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 18 19 20 21 22 23 26 27 28 29 31 32 33 34 35 36 41 42 44 45 46 47 49 50 51 52 53 Wheel, Steering Axle Asm., Front Fitting, Grease Spindle Asm, LH Spindle Asm., RH Bearing, Race Thrust Harden Washer 25/32 x 1-5/8 x 16 Ga. Ring, Klip #T5304-75 Cap, Spindle Bolt, Fin Hex 5/8-11 x 2-3/4 Spacer Brg Axle Front 1.570 Nut, Lock Flange 5/8-11 unc Washer 25/32 x 1-1/4 x 16 Ga. Washer, Lock Hvy Hlcl Spr 3/8 Nut Crownlock 3/8-24 Shaft Asm., Steering Draglink Support Asm., Steering Vgt Boot Steering Adapter, Wheel Steering Bushing, Strg. Screw Cap , Wheel Steering Bearing, Col. Strg. Screw 3/8-16 x 3/4 Bearing, Flange Bushing, Nyliner Snap Washer 11/32 x 1 x 10 Ga. Washer, Lock Hvy Hlcl Spr 5/16 Bolt, Hex Hd 5/16-18 x 3/4 Gear, Sector Steering Tie Rod Bracket Switch Inerlock VGT97 Screw 5/16-18 x 1/2 Extension Steering Premium Washer 9/16 ID x 1-1/2 OD 11 Ga. Washer FLat 13/32 x 1/10 Ga. Bracket Asm. Idler Pulley Idler Flat Nut Lock Flg 3/8-16 unc Nut Hex Jam Toplock 1/2-20 unf Clip Steering Washer Hardened 532 16 66-27 532 17 85-57 532 18 32-26 532 16 18-49 532 16 18-48 532 12 49-31 532 12 17-48 812 00 00-29 532 12 12-32 874 78 10-44 532 13 65-18 873 90 10-00 532 12 17-49 810 04 06-00 873 54 06-00 532 18 68-14 532 18 77-99 532 15 60-11 532 17 75-92 532 15 99-45 532 15 51-05 532 15 29-27 532 16 66-26 532 12 49-37 817 00 06-12 532 10 42-39 532 13 81-36 819 11 16-10 810 04 05-00 874 78 05-12 532 18 70-39 532 18 67-99 532 15 52-46 817 49 05-08 532 17 75-93 819 18 24-11 819 13 16-10 532 17 94-71 532 17 58-20 873 90 06-00 873 94 08-00 532 17 55-53 532 18 89-67 NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 37 REPAIR PARTS TRACTOR - - MODEL NO. GTH2254XP (GTH2254XPA), PRODUCT NO. 954 57 12-29 ENGINE 1 83 22 25 62 69 21 20 80 70 84 71 82 86 84 12 81 2 11 18 41 42 15 43 10 37 47 9 28 31 26 engine-kawasaki_2 vgt 27 37 39 29 8 SPARK ARRESTER KIT 40 38 REPAIR PARTS TRACTOR - - MODEL NO. GTH2254XP (GTH2254XPA), PRODUCT NO. 954 57 12-29 KEY PART NO. NO. 1 --- -- -- 2 8 9 10 11 12 15 18 20 21 22 25 26 27 28 29 31 37 39 40 41 532 14 97-23 532 12 13-61 532 17 77-48 532 17 52-87 532 17 93-35 532 14 39-96 532 17 91-15 532 18 18-03 532 17 81-47 532 17 18-75 532 17 81-48 873 92 06-00 532 12 49-52 532 13 92-77 532 12 47-03 532 13 71-80 532 14 50-06 532 12 34-87 817 49 06-36 817 49 06-64 532 12 61-97 42 43 47 62 69 70 71 80 81 82 83 84 86 810 04 07-00 532 17 99-53 532 17 52-88 532 17 62-52 --- -- --532 17 57-67 532 17 57-66 532 16 33-05 532 14 84-56 --- -- -- -532 17 18-77 817 06 06-24 532 18 43-62 DESCRIPTION Engine Kawasaki, Model No. FH641V (Order parts from engine manufacturer) Muffler Side Pulley V-Idler Keeper Asm. Belt Engine VGT Bushing Clutch Electric Pulley Engine VGT Elect Clutch Tank Fuel Cap Fuel Control Throttle Screw HWHD Hi-Lo #13-16 x 3/4 Control Choke Nut Keps 3/8-24 unf Bushing Stem Tank Fuel Fuel Line Spark Arrester Kit Clip Push-In Hinged Clamp Hose Screw TT 3/8-16 x 2-1/4 unc Screw TT 3/8-16 x 4 unc Washer 1-1/2 OD x 15/32 ID x .250 Washer Lock 7/16 Bolt Hex 7/16-20 X 3.75 Gr. 5 Bushing Shield Heat Muffler Gasket (Order from engine mfg.) Tube Exhaust RH Tube Exhaust LH Nut Flange M8-1.25 Tube Drain Oil Easy Valve Oil Drain (Order from engine mfg.) Bolt 5/16-18 unc x 1-3/4 W/Sems Screw 3/8-16 x 1-1/2 Nut Hex Flange Toplock M8-1.25 NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm For engine service and replacement parts, call the toll free number for your engine manufacturer listed below: Briggs & Stratton 1-800-233-3723 Kohler Co. 1-800-544-2444 Tecumseh Products 1-800-558-5402 Honda Engines 1-800-426-7701 Kawasaki 1-800-460-5688 39 REPAIR PARTS TRACTOR - - MODEL NO. GTH2254XP (GTH2254XPA), PRODUCT NO. 954 57 12-29 SEAT ASSEMBLY 1 20 35 20 8 8 24 7 25 7 14 10 28 33 26 22 5 6 5 16 37 15 21 2 13 17 12 3 seat_11-vgt KEY PART NO. NO. DESCRIPTION KEY PART NO. NO. 1 2 3 5 6 7 8 10 12 13 14 15 16 Seat Bracket, Pivot Seat Strap Asm Fender Clip, Push In Hinged Nut, Crownlock 3/8-16 Spring, Seat Cprsn Bolt 5/16-18 Unc x 3/4 Pan, Seat Bracket, Mounting Switch Bushing, Snap Bolt, Carriage 1/4-20 x 1-1/2 Spacer, Split Spring, Cprsn 17 532 12 39-76 Nut, Lock 1/4 Lge Flg Gr. 5 20 532 12 42-38 Cap, Spring Seat 21 532 17 18-52 Bolt, Shoulder 5/16-18 22 873 68 05-00 Nut Crownlock 5/16-18 24 532 17 79-46 Track Slide Seat LH Locking 25 532 17 79-47 Track Slide Seat RH Free 26 819 11 10-12 Washer 11/32 x 5/8 x 12 Ga. 28 810 01 05-00 Washer Split 33 874 78 05-12 Bolt Fin Hex 5/16-18 x 1 35 532 17 84-26 Cap Vinyl 37 873 80 05-00 Nut, Crownlock 5/16-18 NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 532 18 87-15 532 14 05-51 532 14 06-75 532 14 50-06 873 80 06-00 532 12 41-81 532 17 18-77 532 18 24-93 532 12 12-46 532 12 12-48 872 05 04-12 532 12 12-49 532 12 37-40 40 DESCRIPTION REPAIR PARTS TRACTOR - - MODEL NO. GTH2254XP (GTH2254XPA), PRODUCT NO. 954 57 12-29 DECALS 7 12 3 4 5 5 15 10 9 24 6 23 2 17 14 23 11 KEY PART NO. NO. DESCRIPTION 1 2 3 4 5 6 7 9 10 11 12 Decal, Deck heavy Duty Decal, Engine Decal, Hood, RH Decal, Hood, LH Decal, Side Panel Decal, Warning Decal, Customer Resp. Decal, Fender Decal, Danger Decal, Foot Rest Decal, Replacement 532 17 84-82 532 17 85-64 532 18 89-47 532 18 89-48 532 18 88-89 532 17 05-63 532 18 09-41 532 17 68-22 532 15 71-40 532 18 12-53 532 18 91-73 13 DESCRIPTION 13 14 15 17 23 24 ----- Decal, V-Belt Sch Decal, Caution Decal, Ins. Strg Whl Decal, Saddle Brake Parking Reflector, Taillight Decal, Btry Dngr/Psn Pad, Footrest, RH Pad, Footrest, LH Decal, Bypass Manual, Owner’s (English) 532 18 82-98 532 17 85-02 532 18 89-25 532 18 28-54 532 10 62-02 532 14 50-05 532 18 19-17 532 18 19-16 532 16 69-60 532 18 85-48 KEY PART NO. NO. WHEELS & TIRES 1 2 KEY PART NO. NO. 11 3 7 4 10 5 6 9 8 12 1 2 3 4 5 6 7 532 05 91-92 532 06 51-39 532 14 45-09 532 00 81-34 532 10 62-30 532 12 49-57 532 12 49-59 8 9 10 11 12 -- 532 17 50-39 532 10 55-88 532 00 71-54 532 14 45-10 532 12 48-60 532 14 43-34 DESCRIPTION Cap, Valve, Tire Stem, Valve Rim Assembly, Front Tube, Front (Service Item Only) Tire, Front Fitting, Grease Bearing, Flange (Front Wheel Only) Cap, Hub Tire, Rear Tube, Rear (Service Item Only) Rim Assembly, Rear Fitting, Grease Sealant, Tire (10 oz. Tube) NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm wheel_art_1-vgt 41 REPAIR PARTS TRACTOR - - MODEL NO. GTH2254XP (GTH2254XPA), PRODUCT NO. 954 57 12-29 LIFT ASSEMBLY 40 43 35 73 38 34 32 39 8 9 10 31 30 7 42 1 70 3 29 4 5 23 5 72 33 4 11 2 11 86 70 6 79 23 77 85 41 86 74 85 70 41 12 76 24 78 26 75 23 76 42 lift_rh_16 REPAIR PARTS TRACTOR - - MODEL NO. GTH2254XP (GTH2254XPA), PRODUCT NO. 954 57 12-29 LIFT ASSEMBLY KEY PART NO. NO. DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11 12 23 24 26 29 30 31 32 33 34 35 38 39 40 41 42 43 70 72 73 74 75 76 77 78 79 85 86 Rod Asm., Lever Shaft Asm., Lift Vgt Lever Asm., Lift Rh E-Ring Truarc #5133-87 Washer 29/32 x 1-1/4 x 16 Ga. Bolt, Fin Hex 3/8-16 x 1-1/2 Grip, Handle Button, Plunger Plunger, Lever Lift Spring 0.620D x 2.125 Link Lift Retainer, Spring Retainer, Spring Nut, Jam Hex 1/2-13 Unc Nut, Lock W/Wsh 1/2-13 Unc Trunnion Infin Height Nut, Special Washer 13/32 x 5/8 x 16 Ga. Spring, Compression Inf Hgt Pin, Cotter 3/32 x 1/2 Rod, Adj Lift Knob, Inf 3/8-16 Unc Pointer Height Indicator Plug, Hole Blk. 1.485/1.515 Dia. Screw 5/16-18 x 1 Nut, Lift Link 7/16-20 Washer 11/32 x 1-1/2 x 10 Ga. Scale, Indicator Height Nut Hex Flange Lock Nut Push Phos & Oil Nut, Hex Jam 3/8-16 Unc Arm Suspension Rear RH Plate, Asm, Susp, Front Pin Flange Trunion Susp Arm Trunnion, Front, Susp Arm, Suspension LH Insert Wear Bolt Shoulder 532 12 10-06 532 18 00-45 532 15 91-89 812 00 00-22 819 29 20-16 871 11 06-24 532 12 56-31 532 12 45-26 532 12 23-64 532 18 38-94 532 17 53-75 532 16 35-52 532 12 46-70 873 35 08-00 873 80 08-00 532 15 02-33 532 11 08-07 819 13 10-16 532 13 71-50 876 02 03-08 532 13 71-67 532 13 80-57 532 15 50-97 532 12 39-35 817 06 05-16 532 17 59-94 819 11 24-10 532 12 39-34 532 14 52-12 532 11 04-52 873 35 06-00 532 18 72-77 532 17 58-05 532 17 55-60 532 17 62-05 532 17 56-89 532 18 72-76 532 18 90-13 532 18 85-28 NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 43 REPAIR PARTS TRACTOR - - MODEL NO. GTH2254XP (GTH2254XPA), PRODUCT NO. 954 57 12-29 MOWER DECK 47 90 46 95 34 36 182 42 46 180 49 114 54 94 52 122 roll 183 er_ 1 91 90 43 7 98 97 50 49 33 39 32 51 30 33 33 1 57 se _ 180 46 21 /4 8_ no 6 32 5 31 116 117 25 35 119 56 118 26 38 5 113 59 27 50 21 21 29 17 60 17 15 14 58 21 13 11 17 8 mower_deck-54_1 44 REPAIR PARTS TRACTOR - - MODEL NO. GTH2254XP (GTH2254XPA), PRODUCT NO. 954 57 12-29 MOWER DECK KEY PART NO. NO. DESCRIPTION 1 5 6 7 8 11 13 14 15 17 21 25 26 27 28 29 30 31 32 33 34 35 36 38 39 41 42 43 46 47 49 50 51 52 Deck Weldment Mower Retainer Spring Cover Mandrel LH Cover Mandrel RH Bolt 7/16 Asm. Blade Blade Standard Shaft Asm. w/Lower Bearing Mandrel Housing Bearing, Ball, Mandrel Bolt Carr. 5/16-18 x 5/8 Nut, Crownlock 5/16-18 unc Spring Torsion Nut, Push Deflector Shield Washer 11/32 x 5/8 x 16 Ga. Rod, Hinge Screw Thd Roll Washer, Spacer Mower Vented Pulley, Mandrel Nut, Flg. Top Lock Cntr. 9/16 Nut Pin Suspension Rear Washer 13/32 x 13/16 x 16 Ga. Spring Compression Pulley, Idler, Stationary Bushing Relief Tension Spacer, Retainer Arm, Idler Screw, Thdroll. 1/4-20 x 5/8 V-Belt, Mower, Secondary Nut, Lock Flg. 3/8-16 unc Bolt, Carr. 3/8-16 x 2 Bolt 3/8-16 x 1-1/4 Gr. 5 Pulley Idler clutching 532 18 89-20 532 12 46-70 532 18 72-97 532 18 81-87 532 17 43-65 532 18 72-54 532 18 72-91 532 18 72-81 532 11 04-85 872 11 05-05 873 68 05-00 532 17 81-02 532 11 04-52 532 18 89-38 819 11 10-16 532 13 14-91 532 17 39-84 532 18 76-90 532 17 78-65 532 17 83-42 873 68 06-00 532 18 86-35 819 13 13-16 532 18 86-57 532 18 72-84 532 18 75-57 532 12 20-52 532 18 72-78 532 13 77-29 532 19 12-73 873 90 06-00 872 11 06-16 872 11 06-10 532 18 84-60 KEY PART NO. NO. 56 57 58 59 60 90 91 94 95 97 98 101 102 103 104 105 113 114 116 117 118 119 122 180 182 183 -- 532 15 59-86 532 15 69-41 532 18 73-42 532 18 73-44 532 18 76-07 874 76 05-16 532 18 05-35 532 17 60-66 532 18 05-34 819 13 32-10 532 18 72-82 532 18 72-98 871 08 10-10 810 07 10-00 819 06 12-16 532 12 50-04 872 11 05-08 532 18 75-56 532 18 42-19 532 13 39-57 873 93 06-00 819 12 14-14 532 18 75-57 873 80 05-00 532 17 91-27 532 16 35-52 532 18 72-92 -- 532 18 83-77 DESCRIPTION Bar Pnt Adj. Pin Head Rivet Baffle Right Baffle Left Baffle Center Bolt 5/16-18 x 1 Bracket Asm N Roller RH Roller Nose 48" Bracket N Roller LH Washer Hardened Spring Clutch Drive Cover Mulching Screw 10-24 x 5/8 Washer Lock Washer Nut Weld Bolt Rdhd Sqnk 5/16-18 unc x 3/4 Rod Tension Relief Bolt, Shoulder Gauge Wheel Nut, Centerlock 3/8-16 unc Washer 3/8 x 7/8 x 14 Ga. Bushing Tension Relief Nut 5/16-18 Rod Roller Nose Narrow Retainer Spring Mandrel Asm. Service (Includes Key Nos. 13-15 and 33) Replacement Mower, Complete (Std. deck order separately nose roller components key nos. 90, 91, 94, 95, 180, 182, 183) NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm 45 SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION FOL D AL ONG THIS DOT IS A TED 15 D LINE EGR EE S LOP E 46 ONLY RIDE UP AND DOWN HILL, NOT ACROSS HILL 15 DEGREES MAX. WARNING: To avoid serious injury, operate your tractor up and down the face of slopes, never across the face. Do not mow slopes greater than 15 degrees. Make turns gradually to prevent tipping or loss of control. Exercise extreme caution when changing direction on slopes. 1. Fold this page along dotted line indicated above. 2. Hold page before you so that its left edge is vertically parallel to a tree trunk or other upright structure. 3. Sight across the fold in the direction of hill slope you want to measure. 4. Compare the angle of the fold with the slope of the hill. 01960_husqvarna SECTION 1: LIMITED WARRANTY Husqvarna Forest & Garden Company (“Husqvarna”) warrants Husqvarna product to the original purchaser to be free from defects in material and workmanship from the date of purchase for the “Warranty Period” of the product as set forth below: Lifetime Warranty: All tiller tines against breakage, trimmer shafts, ignition coils and modules on hand held product. 3 Year Warranty: Spindles (on Zero Turn Riders and Commercial Walk-Behinds) 2 Year COMMERCIAL-Warranty: Husqvarna Commercial Turf Equipment—zero turn riders, wide area walks, and ground engaging commercial equipment. 2 Year NON-COMMERCIAL Warranty: Automatic Mower, Riding lawn mowers, yard and garden tractors, walk behind mowers, tillers, chain saws, trimmers, brushcutters, clearing saws, snow blowers, handheld blowers, backpack blowers, hedge trimmers, electrical products and power-assist collection systems for noncommercial, nonprofessional, noninstitutional or nonincome producing use, except as herein stated. Emission control system components necessary to comply with CARB-TIER-II and EPA regulations, except for those components which are part of engine systems manufactured by third party engine manufacturers for which the purchaser has received a separate warranty with product information supplied at time of purchase. 1 Year Warranty: Power cutters, stump grinder, pole pruners and pole saws for non-commercial, non-professional, non-institutional or non-income producing use. All trimmers, brushcutters, clearing saws, hovering trimmers, stick edgers, backpack blowers, hand held blowers, hedge trimmers, power-assist collection systems used for commercial, institutional, professional or income producing purposes or use. Batteries have a one-year prorated limited warranty with 100% replacement during the first 6 months. 47 90 Day Warranty: Automatic Mower, Chain saws, power cutters, stump grinders, pole saws, pole pruners, snow throwers, model series 580 & 600 walk-behind mowers and commercial turf equipment or any Husqvarna product used for commercial, institutional, professional, or income producing purposes or use except as otherwise provided herein. Husqvarna Safety Apparel carries a 90-day warranty from the date of the customer’s original purchase for defects in material and workmanship. Normal wear, tear or abuse is not covered under warranty. Product must be returned to Charlotte with a warranty claim form. All care and maintenance instructions must be followed as stated by the manufacturer on the care label. The fit of the protective apparel/boot is not covered under warranty. 30 Day Warranty: Replacement parts, accessories including bars and chains, tools and display items. SECTION 2: HUSQVARNA’S OBLIGATIONS UNDER THE WARRANTY Husqvarna will repair or replace defective components without charge for parts or labor if a component fails because of a defect in material or workmanship during the warranty period. SECTION 3: ITEMS NOT COVERED BY THIS WARRANTY The following items are not covered by this warranty: (1)Normal customer maintenance items which become worn through normal regular use, including, but not limited to, belts, blades, blade adapters, bulbs, filters, guide bars, lubricants, rewind springs, saw chain, spark plugs, starter ropes and tines; (2)Natural discoloration of material due to ultraviolet light; (3)Engine and drive systems not manufactured by Husqvarna; these items are covered by the respective manufacturer’s warranty as provided in writing with the product information supplied at the time of purchase; all claims must be sent to the appropriate manufacturer; (4)Lawn and garden attachments are covered by a third party which gives a warranty, all claims for warranty should be sent to the manufacturer; and (5)Emission Control System components necessary to comply with CARB-TIER-II and EPA regulations which are manufactured by third party engine manufacturer. WARRANTY STATEMENT SECTION 4: EXCEPTIONS AND LIMITATIONS This warranty shall be inapplicable to defects resulting from the following: (1)Accident, abuse, misuse, negligence and neglect, including stale fuel, dirt, abrasives, moisture, rust, corrosion, or any adverse reaction due to incorrect storage or use habits; (2)Failure to operate or maintain the unit in accordance with the Owner’s/Operator’s manual or instruction sheet furnished by Husqvarna; (3)Alterations or modifications that change the intended use of the product or affects the product’s performance, operation, safety, or durability, or causes the product to fail to comply with any applicable laws; or: (4)Additional damage to parts or components due to continued use occurring after any of the above. REPAIR OR REPLACEMENT AS PROVIDED UNDER THIS WARRANTY IS THE EXCLUSIVE REMEDY OF THE PURCHASER. HUSQVARNA SHALL NOT BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES FOR BREACH OF ANY EXPRESS OR IMPLIED WARRANTY ON THESE PRODUCTS EXCEPT TO THE EXTENT PROHIBITED BY APPLICABLE LAW. ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE ON THESE PRODUCTS IS LIMITED IN DURATION TO THE WARRANTY PERIOD AS DEFINED IN THE LIMITED WARRANTY STATEMENT. HUSQVARNA RESERVES THE RIGHT TO CHANGE OR IMPROVE THE DESIGN OF THE PRODUCT WITHOUT NOTICE, AND DOES NOT ASSUME OBLIGATION TO UPDATE PREVIOUSLY M A N U F A CTURED PRODUCTS. Some states do not allow the exclusion of incidental or consequential damages, or limitations on how long an implied warranty lasts, so the above limitations or exclusions may not apply to you. This warranty gives you specific legal rights, and you may also have other rights which vary from state to state. SECTION 5: CUSTOMER RESPONSIBILITIES The product must exhibit reasonable care, maintenance, operation, storage and general upkeep as written in the maintenance section of the Owner’s/Operator’s manual. Should an operational problem or failure occur, the product should not be used, but delivered as is to an authorized Husqvarna dealer for evaluation. Proof of purchase, as explained in section 6, rests solely with the customer. SECTION 6: PROCEDURE TO OBTAIN WARRANTY CONSIDERATION It is the Owner’s and Dealer’s responsibility to make certain that the Warranty Registration Card is properly filled out and mailed to Husqvarna Forest & Garden Company. This card should be mailed within ten (10) days from the date of purchase in order to confirm the warranty and to facilitate post-sale service. Proof of purchase must be presented to the authorized Husqvarna dealer in order to obtain warranty service. This proof must include date purchased, model number, serial number, and complete name and address of the selling dealer. To obtain the benefit of this warranty, the product believed to be defective must be delivered to an authorized Husqvarna dealer in a timely manner, no later than thirty (30) days from date of the operational problem or failure. The product must be delivered at the owner’s expense. Pick-up and delivery charges are not covered by this warranty. An authorized Husqvarna dealer can be normally located through the “Yellow Pages” of the local telephone directory or by calling 1-800-HUSKY62 for a dealer in your area. HUSQVARNA 7349 Statesville Road Charlotte, NC 28269 531 83 81-23 2002 532 18 85-48 Rev. 3 8.3.04 RD/rad/MH 01960_husqvarna Printed in U.S.A.
Source Exif Data:
File Type : PDF File Type Extension : pdf MIME Type : application/pdf PDF Version : 1.4 Linearized : Yes Create Date : 2004:08:03 19:33:16Z Modify Date : 2004:10:21 07:48:03+01:00 Page Count : 48 Creation Date : 2004:08:03 19:33:16Z Mod Date : 2004:10:21 07:48:03+01:00 Producer : Acrobat Distiller 5.0 (Windows) Author : Husqvarna Metadata Date : 2004:10:21 07:48:03+01:00 Title : OM, GTH 2254 XP A, 954571229, 2004-08, Ride Mower Creator : Husqvarna Page Mode : UseOutlines Page Layout : OneColumnEXIF Metadata provided by EXIF.tools