Husqvarna Lawn Mower Yth2648Tdrf Users Manual OM, YTH2648TDRF, 960410264, 2013 03, Tractor

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YTH2648TDRF

Owner's Manual

532 44 40-19 Rev. 15

Gasoline containing up to 10% ethanol (E10) is acceptable for use in this machine.

The use of any gasoline exceeding 10% ethanol (E10) will void the product warranty.

07002

SAFETY RULES

Safe Operation Practices for Ride-On Mowers

DANGER: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROW ING OBJECTS. FAILURE

TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH.

• Never leave a running machine unattended. Always turn

off blades, set parking brake, stop engine, and remove

keys before dismounting.

• Disengage blades when not mowing. Shut off engine

and wait for all parts to come to a complete stop before

cleaning the machine, removing the grass catcher, or

unclogging the discharge chute.

• Operate machine only in daylight or good artificial light.

• Do not operate the machine while under the influence of

alcohol or drugs.

• Watch for traffic when operating near or crossing road ways.

• Use extra care when loading or unloading the machine

into a trailer or truck.

• Always wear eye protection when operating machine.

• Data indicates that operators, age 60 years and above,

are involved in a large percentage of riding mower-related

injuries. These operators should evaluate their ability to

operate the riding mower safely enough to protect them-

selves and others from serious injury.

• Follow the manufacturer's recommendation for wheel

weights or counterweights.

• Keep machine free of grass, leaves or other debris build-up

which can touch hot exhaust / engine parts and burn. Do

not allow the mower deck to plow leaves or other debris

which can cause build-up to occur. Clean any oil or fuel

spillage before operating or storing the machine. Allow

machine to cool before storage.

II. SLOPE OPERATION

Slopes are a major factor related to loss of control and tip-

over accidents, which can result in severe injury or death.

Operation on all slopes requires extra caution. If you cannot

back up the slope or if you feel uneasy on it, do not mow it.

• Mow up and down slopes, not across.

• Watch for holes, ruts, bumps, rocks, or other hidden ob-

jects. Uneven terrain could overturn the machine. Tall

grass can hide obstacles.

• Choose a low ground speed so that you will not have to

stop or shift while on the slope.

• Do not mow on wet grass. Tires may lose traction.

Always keep the machine in gear when going down slopes.

Do not shift to neutral and coast downhill.

• Avoid starting, stopping, or turning on a slope. If the tires

lose traction, disengage the blades and proceed slowly

straight down the slope.

• Keep all movement on the slopes slow and gradual. Do

not make sudden changes in speed or direction, which

could cause the machine to roll over.

• Use extra care while operating machine with grass catch-

ers or other at tach ments; they can affect the stability of

the machine. Do no use on steep slopes.

• Do not try to stabilize the machine by putting your foot on

the ground.

• Do not mow near drop-offs, ditches, or embankments.

The machine could suddenly roll over if a wheel is over

the edge or if the edge caves in.

I. GENERAL OPERATION

• Read, understand, and follow all instructions on the ma-

chine and in the manual before starting.

• Do not put hands or feet near rotating parts or under the

machine. Keep clear of the discharge opening at all times.

• Only allow responsible adults, who are familiar with the

in struc tions, to operate the machine.

• Clear the area of objects such as rocks, toys, wire, etc.,

which could be picked up and thrown by the blades.

• Ensure the area is clear of bystanders before operating.

Stop machine if anyone enters the area.

• Never carry passengers.

• Do not mow in reverse unless absolutely necessary.

Always look down and behind before and while back ing.

• Never direct discharged material toward anyone. Avoid

discharging material against a wall or obstruction. Material

may ricochet back toward the operator. Stop the blades

when crossing gravel surfaces.

• Do not operate machine without the entire grass catcher,

discharge chute, or other safety devices in place and

working.

• Slow down before turning.

WARNING: In order to prevent ac ci den tal

starting when setting up, trans port ing,

ad just ing or making repairs, al ways dis con-

nect spark plug wire and place wire where

it can not contact spark plug.

WARNING

Engine exhaust, some of its con stit u ents, and cer tain

vehicle com po nents contain or emit chem i cals

known to the State of Cal i for nia to cause can cer

and birth de fects or oth er re pro duc tive harm.

WARNING

Battery posts, terminals and related ac ces so ries

contain lead and lead compounds, chem i cals known

to the State of Cal i for nia to cause can cer and birth

defects or oth er re pro duc tive harm. Wash hands

after handling.

WARNING: Do not coast down a hill in neut-

ral, you may lose control of the tractor.

WARNING: Tow only the attachments that

are rec om mend ed by and comply with

spec i fi ca tions of the man u fac tur er of your

tractor. Use common sense when towing.

Operate only at the low est possible speed

when on a slope. Too heavy of a load, while

on a slope, is dan ger ous. Tires can lose

trac tion with the ground and cause you to

lose control of your tractor.

SAFETY RULES

Safe Operation Practices for Ride-On Mowers

• Ensure the area is clear of bystanders before operating.

Stop machine if anyone enters the area.

• Never carry passengers.

• Do not mow in reverse unless absolutely necessary.

Al ways look down and behind before and while backing.

• Never carry children, even with the blades shut off. They

may fall off and be seriously injured or interfere with safe

machine operation. Children who have been given rides

in the past may suddenly appear in the mowing area

for another ride and be run over or backed over by the

machine.

• Keep children out of the mowing area and in the watchful

care of a responsible adult other than the operator.

• Be alert and turn machine off if a child enters the area.

• Before and while backing, look behind and down for small

children.

• Mow up and down slopes (15° Max), not across.

• Choose a low ground speed so that you will not have to

stop or shift while on the slope.

• Avoid starting, stopping, or turning on a slope. If the tires

lose traction, disengage the blades and proceed slowly

straight down the slope.

• If machine stops while going uphill, disengage blades,

shift into reverse and back down slowly.

• Do not turn on slopes unless necessary, and then, turn

slowly and gradually downhill, if possible.

• When loading or unloading this machine, do not exceed

the maximum recommended operation angle of 15°.

III. CHILDREN

WARNING. CHILDREN CAN BE INJURED BY

THIS EQUIPMENT. The American Academy

of Pediatrics recommends that children be a

minimum of 12 year of age before operating

a pedestrian controlled lawn mower and a

minimum of 16 years of age before operating

a riding lawn mower.

Tragic accidents can occur if the operator is not alert to the

presence of children. Children are often attracted to the ma-

chine and the mowing activity. Never assume that children

will remain where you last saw them.

• Keep children out of the mowing area and in the watchful

care of a responsible adult other than the operator.

• Be alert and turn machine off if a child enters the area.

• Before and while backing, look behind and down for small

children.

• Never carry children, even with the blades shut off. They

may fall off and be seriously injured or interfere with safe

machine operation. Children who have been given rides

in the past may suddenly appear in the mowing area for

another ride and be run over or backed over by the machine.

• Never allow children to operate the machine.

• Use extra care when approaching blind corners, shrubs,

trees, or other objects that may block your view of a child.

IV. TOWING

• Tow only with a machine that has a hitch designed for

towing. Do not attach towed equipment except at the hitch

point.

• Follow the manufacturer's recommendation for weight

limits for towed equipment and towing on slopes.

• Never allow children or others in or on towed equipment.

• On slopes, the weight of the towed equipment may cause

loss of traction and loss of control.

• Travel slowly and allow extra distance to stop.

V. SERVICE

SAFE HANDLING OF GASOLINE

To avoid personal injury or property damage, use extreme

care in handling gasoline. Gasoline is extremely flammable

and the vapors are explosive.

• Extinguish all cigarettes, cigars, pipes, and other sources

of ignition.

• Use only approved gasoline container.

• Never remove gas cap or add fuel with the engine running.

Allow engine to cool before refueling.

• Never fuel the machine indoors.

• Never store the machine or fuel container where there

is an open flame, spark, or pilot light such as on a water

heater or other appliances.

• Never fill containers inside a vehicle or on a truck or

trailer bed with plastic liner. Always place containers on

the ground away from your vehicle when filling.

• Remove gas-powered equipment from the truck or trailer

and refuel it on the ground. If this is not possible, then

refuel such equipment with a portable container, rather

than from a gasoline dispenser nozzle.

• Keep the nozzle in contact with the rim of the fuel tank or

container opening at all times until fueling is complete.

Do not use a nozzle lock-open device.

• If fuel is spilled on clothing, change clothing immediately.

• Never overfill fuel tank. Replace gas cap and tighten

securely.

GENERAL SERVICE

• Never operate machine in a closed area.

• Keep all nuts and bolts tight to ensure the equipment is

in safe working condition.

• Never tamper with safety devices. Check their proper

operation regularly.

• Keep machine free of grass, leaves, or other debris build-

up. Clean oil or fuel spillage and remove any fuel-soaked

debris. Allow machine to cool before storing.

• If you strike a foreign object, stop and inspect the machine.

Repair, if necessary, before restarting.

• Never make any adjustments or repairs with the engine

run ning.

• Check grass catcher components and the discharge chute

frequently and replace with manufacturer's recommended

parts, when necessary.

• Mower blades are sharp. Wrap the blade or wear gloves,

and use extra caution when servicing them.

• Check brake operation frequently. Adjust and service as

required.

• Maintain or replace safety and instruction labels, as nec-

essary.

SAFETY RULES ......................................................... 2-3

PRODUCT SPECIFICATIONS ....................................... 4

CUSTOMER RESPONSIBILITIES ................................. 4

ASSEMBLY ................................................................. 5-6

OPERATION ............................................................. 7-13

MAINTENANCE SCHEDULE ...................................... 14

MAINTENANCE ..................................................... 14-18

SERVICE AND AD JUST MENTS ............................ 19-24

STORAGE .................................................................... 25

TROU BLE SHOOT ING ............................................ 26-27

REPAIR PARTS ...................................................... 28-43

TABLE OF CONTENTS

PRODUCT SPECIFICATIONS

Gasoline Capacity 4 Gallons

and type: Unleaded Regular

Oil Type (API-SG-SL): SAE 30 (above 32°F)

SAE 5W30 (below 32°F)

Oil Capacity: W/ Filter: 64 oz

W/O Filter: 60 oz

Spark Plug: Champion QC12YC

(Gap: .040")

Charging System: 16 AMPS @ 3600 RPM

Battery: AMP/HR: 28

MIN. CCA: 230

Case Size: U1R

Blade Bolt Torque: 45-55 FT. LBS.

CONGRATULATIONS on your purchase of a new tractor.

It has been designed, engineered and manu fac tured to

give you the best possible dependability and performance.

Should you experience any problem you cannot easily

remedy, please contact your nearest authorized service

center/department. We have competent, well-trained tech ni-

cians and the proper tools to service or repair this tractor.

Please read and retain this manual. The instructions will

enable you to assemble and maintain your tractor prop erly.

Always observe the “SAFETY RULES”.

CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules.

• Follow a regular schedule in maintaining, caring for

and using your tractor.

• Follow the instructions in the Maintenance and Storage

sections of this manual.

• Wear proper Personal Protective Equipment (PPE)

while operating this machine, including (at a minimum)

sturdy footwear, eye protection, and hearing protection.

Do not mow in shorts and/or open toed footwear.

• Always let someone know you are outside mowing.

WARNING: This tractor is equipped with an internal

com bus tion engine and should not be used on or near

any un im proved forest-covered, brush-covered or grass-

cov ered land unless the engine’s exhaust system is

equipped with a spark arrester meeting applicable local

or state laws (if any). If a spark arrester is used, it should

be maintained in effective working order by the operator.

A spark arrester for the muffler is available through your

nearest authorized service center/department.

In the state of California the above is required by law

(Section 4442 of the California Public Resources Code).

Other states may have similar laws. Federal laws apply

on federal lands.

UNASSEMBLED PARTS

Keys

(2) Keys

Slope Sheet

ASSEMBLY

Your new tractor has been assembled at the factory with the exception of those parts left unassembled for shipping purposes.

Fig. 1

TO CHECK BATTERY (See Fig. 1)

• Lift hood to raised position.

NOTE: If this battery is put into service after month and

year indicated on label (label is located between terminals)

charge battery for minimum of one hour at 6-10 amps.

(See "BATTERY" in Maintenance section of this manual

for charging instructions).

• For battery and battery cable installation see "RE-

PLACING BATTERY" in the "Service and Adjustments"

section in this manual.

LABEL

TO REMOVE TRACTOR FROM CARTON

UNPACK CARTON

• Remove all accessible loose parts and parts cartons

from carton .

• Cut along dotted lines on all four panels of carton.

Remove end panels and lay side panels flat.

• Check for any additional loose parts or cartons and

remove.

BEFORE REMOVING TRACTOR FROM

SKID

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set will make assembly easier. Stan dard

wrench sizes are listed.

(1) 1/2" wrench Tire pressure gauge

(2) 7/16" wrenches Utility knife

Pliers

When right or left hand is mentioned in this man ual, it means

when you are in the operating po si tion (seated be hind the

steer ing wheel).

ADJUST SEAT (See Fig. 2)

• Sit in seat.

• Lift up adjustment lever (A) and slide seat until a com-

fortable position is reached which allows you to press

clutch/brake pedal all the way down.

• Release lever to lock seat in position.

Fig. 2

ASSEMBLY

CHECK TIRE PRESSURE

The tires on your tractor were overinflated at the factory

for shipping purposes. Correct tire pressure is important

for best cutting performance.

• Reduce tire pressure to PSI shown on tires.

CHECK DECK LEVELNESS

For best cutting results, mower housing should be prop-

erly leveled. See “TO LEVEL MOWER HOUSING” in the

Service and Adjustments section of this manual.

CHECK FOR PROPER POSITION OF ALL

BELTS

See the figures that are shown for replacing motion and

mower blade drive belts in the Service and Adjustments

sec tion of this manual. Verify that the belts are routed

cor rect ly.

CHECK BRAKE SYSTEM

After you learn how to operate your tractor, check to see that

the brake is operating properly. See “TO CHECK BRAKE”

in the Service and Adjustments section of this manual.

✓CHECKLIST

BEFORE YOU OPERATE YOUR NEW TRAC TOR, WE

WISH TO ASSURE THAT YOU RECEIVE THE BEST

PERFORMANCE AND SATISFACTION FROM THIS

QUALITY PRODUCT.

PLEASE REVIEW THE FOLLOWING CHECKLIST:

✓ All assembly instructions have been com plet ed.

✓ No remaining loose parts in carton.

✓ Battery is properly prepared and charged.

✓ Seat is adjusted comfortably and tightened securely.

✓ All tires are properly inflated. (For shipping purposes,

the tires were overinflated at the factory).

✓ Be sure mower deck is properly leveled side-to-side/

front-to-rear for best cutting results. (Tires must be

properly inflated for leveling).

✓ Check mower and drive belts. Be sure they are routed

properly around pulleys and inside all belt keepers.

✓ Check wiring. See that all connections are still secure

and wires are properly clamped.

✓ Before driving tractor, be sure free wheel control is in

“transmission engaged” position (see “TO TRANS-

PORT” in the Operation section of this man u al).

WHILE LEARNING HOW TO USE YOUR TRACTOR, PAY

EXTRA ATTENTION TO THE FOLLOWING IMPORTANT

ITEMS:

✓ Engine oil is at proper level.

✓ Fuel tank is filled with fresh, clean, regular unleaded

gasoline.

✓ Become familiar with all controls, their location and

function. Operate them before you start the engine.

✓ Be sure brake system is in safe operating condition.

✓ Be sure Operator Presence System and Reverse

Operation System (ROS) are working properly (See the

Operation and Maintenance sections in this manual).

✓ It is important to purge the transmission before

op erating your tractor for the first time. Follow proper

starting and transmission purging instructions (See “TO

START EN GINE” and “PURGE TRANSMISSION” in

the Op er a tion section of this manual).

NOTE: You may now roll your tractor off the skid. Continue

using the instructions that follow to remove the tractor from

the skid.

WARNING: Before start ing, read, un der stand and fol-

low all in struc tions in the Op er a tion section of this man u al.

Ensure tractor is in a well-ventilated area. Ensure the area

in front of tractor is clear of other peo ple and objects.

TO ROLL TRACTOR OFF SKID (See Op er a tion

section for location and function of con trols)

• Raise attachment lift lever to its highest po si tion.

• Release parking brake by depressing clutch/brake

ped al.

• Place gearshift lever in neutral po si tion.

• Roll tractor forward off skid.

• Remove banding holding the deflector shield up against

tractor.

Continue with the instructions that follow.

OPERATION

These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning.

DANGER, KEEP HANDS

AND FEET AWAY

FREE WHEEL

(Automatic Models only)

KEEP AREA CLEAR SLOPE HAZARDS

(SEE SAFETY RULES SECTION)

BATTERY REVERSE FORWARD

FAST SLOW

ENGINE ON

ENGINE OFF

FUEL

CHOKE

MOWER HEIGHT

REVERSE NEUTRAL HIGH LOW

ATTACHMENT

CLUTCH ENGAGED

PARKING BRAKE

IGNITION SWITCH

ATTACHMENT

CLUTCH DISENGAGED

ENGINE START MOWER LIFT

Failure to follow instructions

could result in serious injury or

death. The safety alert symbol

is used to identify safety inform-

ation about hazards which can

result in death, serious injury

and/or property damage.

DANGER indicates a hazard which, if not avoided,

will result in death or serious injury.

WARNING indicates a hazard which, if not avoided,

could result in death or serious injury.

CAUTION indicates a hazard which, if not avoided,

might result in minor or moderate injury.

CAUTION when used without the alert symbol,

indicates a situation that could result in damage

to the tractor and/or engine.

FIRE indicates a hazard which, if not avoided,

could result in death, serious injury and/or

property damage.

HOT SURFACES indicates a hazard which,

if not avoided, could result in death, serious injury

and/or property damage.

REVERSE

OPERATION

SYSTEM (ROS)

LIGHTS ON CLUTCH/BRAKE

PEDAL

CRUISE CONTROL

OPERATION

KNOW YOUR TRACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR

Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and ad just ments.

Save this manual for future reference.

Our tractors conform to the applicable safety standards of the American National Standards Institute.

Fig. 3

(A) ATTACHMENT LIFT LEVER - Used to raise and lower

the mower or other attachments mounted to your tractor.

(B) BRAKE PEDAL - Used for braking the tractor and

starting the engine.

the brake position.

(D) THROTTLE/CHOKE CONTROL - Used for starting

and controlling engine speed.

(E) ATTACHMENT CLUTCH SWITCH - Used to engage the

mower blades or other attachments mounted to your tractor.

(F) IGNITION SWITCH - Used for starting and stopping

the engine.

(G) REVERSE OPERATION SYSTEM (ROS) "ON"

POSITION - Allows operation of mower or other powered

attachment while in reverse.

(H) LIGHT SWITCH - Turns the headlights on and off.

(J) CRUISE CONTROL LEVER - Used to set forward

movement of tractor at desired speed without holding the

forward drive pedal.

(K) FORWARD DRIVE PEDAL - Used for forward move-

ment of tractor.

(L) REVERSE DRIVE PEDAL - Used for reverse move-

ment of tractor.

(M) FREEWHEEL CONTROL - Disengages transmission

for pushing or slowly tow ing the trac tor with the engine off.

(P) SERVICE REMINDER / HOUR METER - Indicates

when service is required for the engine and mower.

(Q) 12-VOLT POWER PORT - Used for 12 volt accessories.

(S) BATTERY INDICATOR/CHARGING PLUG - Indicates

the status of the battery.

OPERATION

The operation of any tractor can result in foreign objects thrown into the eyes, which can result

in severe eye dam age. Always wear safety glass es or eye shields while operating your tractor

or per form ing any ad just ments or repairs. We rec om mend standard safety glasses or a wide

vision safety mask worn over spectacles.

HOW TO USE YOUR TRAC TOR

TO SET PARKING BRAKE(See Fig. 4)

Your tractor is equipped with an operator presence sens-

ing switch. When engine is running, any attempt by the

op er a tor to leave the seat without first setting the parking

brake will shut off the engine.

• Depress brake pedal (B) all the way down and hold.

• Pull parking brake lever (C) up and hold, re lease pres-

sure from brake pedal (B), then release parking brake

lever. Pedal should re main in brake position. Make

sure parking brake will hold tractor secure.

Fig. 4

Fig. 6

Fig. 5

STOPPING (See Fig. 5)

MOWER BLADES -

• To stop mower blades, place attachment clutch control

in the “DIS EN GAGED” position ( ).

GROUND DRIVE -

• To stop ground drive, depress brake pedal into full

“BRAKE” position.

IMPORTANT: FORWARD AND REVERSE DRIVE PEDALS

RETURN TO NEUTRAL POSITION WHEN NOT DEPRESSED.

ENGINE -

• Move throttle control (D) between half and full speed

(fast) position.

NOTE: Failure to move throttle control between half and full

speed (fast) position, before stop ping may cause engine

to “backfire”.

• Turn ignition key (F) to “STOP” position and remove key.

Always remove key when leaving tractor to prevent

un author ized use.

• Never use the choke to stop the engine.

IMPORTANT: LEAVING THE IGNITION SWITCH IN ANY

POSITION OTHER THAN "STOP" WILL CAUSE THE BATTERY

TO BE DIS CHARGED, (DEAD).

NOTE: Under certain conditions when tractor is standing

idle with the engine running, hot en gine exhaust gases

may cause “browning” of grass. To eliminate this possibility,

al ways stop engine when stopping tractor on grass areas.

CAUTION: Always stop tractor com-

plete ly, as described above, and set

parking brake before leav ing the op er a-

tor's position.

TO USE THROTTLE CONTROL (D) (See Fig.6)

Always operate engine at full speed (fast).

• Operating engine at less than full speed (fast) reduces

the engine's operating efficiency.

• Full speed (fast) of fers the best mower per for mance.

( ) ATTACHMENT

CLUTCH LEVER

“ENGAGED”

( ) ATTACHMENT

CLUTCH LEVER

“DIS EN GAGED”

OPERATION

TO ADJUST MOWER CUT TING HEIGHT

(See Fig. 8)

The po si tion of the at tach ment lift le ver (A) de ter mines the

cut ting height.

TO MOVE FORWARD AND BACKWARD

(See Fig. 7)

The direction and speed of movement is controlled by the

forward and reverse drive pedals.

• Start tractor and release parking brake.

• Slowly depress forward (K) or reverse (L) drive pedal to

begin movement. Ground speed increases the further

down the pedal is depressed.

Fig. 9

TO ADJUST GAUGE WHEELS (See Fig. 9)

Gauge wheels are prop er ly ad just ed when they are slight ly

off the ground when mower is at the desired cutting height

in operating position. Gauge wheels then keep the deck

in proper position to help prevent scalping in most terrain

conditions.

NOTE: Adjust gauge wheels with tractor on a flat level

surface.

• Adjust mower to desired cutting height (See “TO AD-

JUST MOWER CUT TING HEIGHT” in this sec tion of

manual).

• With mower in desired height of cut po si tion, gauge

wheels should be assembled so they are slightly off

the ground. In stall gauge wheel in ap pro pri ate hole.

Tighten se cure ly.

• Repeat for all, installing gauge wheel in same adjust-

ment hole.

Fig. 7

TO USE CRUISE CONTROL (J) (See Fig. 7)

The cruise control feature can be used for forward travel only.

SYSTEM CHARACTERISTICS

The cruise control should only be used while mowing or

transporting on relatively smooth, straight surfaces. Other

con di tions such as trimming at slow speeds may cause the

cruise control to dis en gage. Do not use the cruise control

on slopes, rough terrian or while trimmimg or turning.

• With forward drive pedal depressed to desired speed,

pull cruise control lever (J) up and hold while lifting

your foot off the pedal, then release the lever.

To disengage the cruise control, depress the brake pedal

or tap on forward drive pedal.

• Put attachment lift lever in desired cutting height slot.

The cutting height range is ap prox i mate ly 1" to 4". The

heights are measured from the ground to the blade tip with

the engine not running. These heights are approximate

and may vary depending upon soil conditions, height of

grass and types of grass being mowed.

• The average lawn should be cut to approximately

2-1/2" during the cool season and to over 3" during hot

months. For healthier and better looking lawns, mow

often and after moderate growth.

• For best cutting performance, grass over 6" in height

should be mowed twice. Make the first cut relatively

high; the second to de sired height.

Fig. 8

3/4”

9/16”

TO OPERATE MOWER

Your tractor is equipped with an operator presence sensing

switch. Any attempt by the operator to leave the seat with

the engine running and the attachment clutch engaged will

shut off the engine. You must remain fully and centrally

positioned in the seat to prevent the engine from hesitat-

ing or cutting off when operating your equipment on rough,

rolling terrain or hills.

• Select desired height of cut. (See "TO ADJUST MOWER

CUTTING HEIGHT".)

• Start mower blades by engaging at tach ment clutch

control.

OPERATION

Fig. 11

TO TRANSPORT (See Fig. 11)

When pushing or towing your tractor, be sure to disengage

transmission by placing freewheel control in free wheel ing po-

si tion. Free wheel control is located at the rear drawbar of tractor.

• Raise attachment lift to highest position with at tach ment

lift control.

• Pull freewheel control out and down into the slot and

release so it is held in the disengaged position.

• Do not push or tow tractor at more than two (2) MPH.

• To reengage transmission, reverse above procedure.

NOTE: To protect hood from damage when transporting

your tractor on a truck or a trailer, be sure hood is closed

and secured to tractor. Use an appropriate means of tying

hood to tractor (rope, cord, etc.).

REVERSE OPERATION SYSTEM (ROS)

Your tractor is equipped with a Reverse Operation System

(ROS). Any attempt by the operator to travel in the reverse

direction with the attachment clutch engaged will shut off the

engine unless ignition key is placed in the ROS "ON" position.

WARNING: Backing up with the attachment clutch en-

gaged while mowing is strongly discouraged. Turning the

ROS "ON", to allow reverse operation with the attachment

clutch engaged, should only be done when the operator

decides it is necessary to reposition the machine with the

attachment engaged. Do not mow in reverse unless

absolutely necessary.

TO OPERATE ON HILLS

CAUTION: Do not drive up or down

hills with slopes greater than 15° and

do not drive across any slope.

• Choose the slowest speed before starting up or down

hills.

• Avoid stopping or changing speed on hills.

• If stopping is absolutely necessary, push brake pedal

quickly to brake position and engage parking brake.

• To restart movement, slowly release parking brake and

brake pedal.

• Slowly depress appropriate drive pedal to slowest set ting.

• Make all turns slowly.

USING THE REVERSE OPERATION SYSTEM -

Only use if you are certain no children or other bystanders

will enter the mowing area.

• Depress brake pedal all the way down.

• With engine running, turn ignition key counterclockwise

to ROS "ON" position.

• Look down and behind before and while backing.

• Slowly depress reverse drive pedal to start movement.

• When use of the ROS is no longer needed, turn the

ignition key clockwise to engine "ON" position.

TOWING CARTS AND OTHER AT TACH MENTS

Tow only the attachments that are recommended by and

comply with specifications of the manufacturer of your trac-

tor. Use common sense when towing. Too heavy of a load,

while on a slope, is dangerous. Tires can lose traction with

the ground and cause you to lose control of your tractor.

TRANSMISSION ENGAGED

TRANSMISSION DISENGAGED

ROS "ON"

POSITION

ENGINE "ON" POSITION

(NORMAL OPERATING)

SERVICE REMINDER/HOUR METER

Service reminder shows the total number of hours the

engine has run and flashes to indicate that the engine

or mower needs servicing. When service is required, the

service reminder will flash for two hours. To service engine

and mower, see the Maintenance section of this manual.

NOTE: Service reminder runs when the ignition key is in

any position but "STOP". For accurate reading, be sure key

remains in the "STOP" position when engine is not running.

CAUTION: Do not operate the mower

without either the en tire grass catcher, on

mowers so equipped, or the deflector chute

in place (See Fig. 10).

TO STOP MOWER BLADES

Disengage at tach ment clutch con trol.

Fig. 10

OPERATION

RESERVE FUEL VALVE OPERATION

(See Fig. 13)

1. Raise seat to access reserve fuel valve.

2. In normal operation, valve should be set to primary (as

shown in view)

3. If tractor runs out of fuel, rotate valve handle to reserve.

4. Drive tractor to be refueled.

5. After refueling, return valve to primary position.

PRIMARY

RESERVE

FUEL VALVE

Fig. 13

BATTERY INDICATOR/CHARGING PLUG

(See Fig. 12)

The Battery Indicator displays the status of the battery.

There are three different indicator lights:

1. RED Charge necessary

2. YELLOW Charge recommended

3. GREEN Charge not necessary

Fig. 12

RED

YELLOW

GREEN CHARGING

PLUG

NOTE: Wait 30 minutes after battery use for accurate

charge indication.

For charging, the battery can be charged through the

Charging Plug.

WARNING: The Charging Plug only fits

CTEK's 12 volt chargers between 0.8 - 10

Amps and must only be used with these

chargers.

See your local dealer for an available charger.

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL

The engine in your tractor has been shipped from the fac-

tory already filled with sum mer weight oil.

• Check engine oil with tractor on level ground.

• Remove oil fill cap/dipstick and wipe clean, reinsert the

dipstick and screw cap tight, wait for a few seconds,

remove and read oil level. If necessary, add oil until

“FULL” mark on dipstick is reached. Do not overfill.

• For cold weather operation you should change oil for

easier starting. (See “OIL VISCOSITY CHART” in the

Maintenance sec tion of this manual.)

• To change engine oil, see the Maintenance section in

this manual.

ADD GASOLINE

• Fill fuel tank to bottom of filler neck. Do not overfill.

Use fresh, clean, regular gasoline with a minimum of

87 octane. Do not mix oil with gasoline. Purchase fuel

in quantities that can be used within 30 days to ensure

fuel freshness.

CAUTION: Wipe off any spilled oil or

fuel. Do not store, spill or use gasoline

near an open flame.

IMPORTANT: WHEN OPERATING IN TEMPERATURES

BELOW 32°F (0°C), USE FRESH, CLEAN WINTER GRADE

GASOLINE TO HELP ENSURE GOOD COLD WEATHER

STARTING.

CAUTION: Alcohol blended fuels (called gasohol

or using ethanol or methanol) can attract moisture

which leads to sep a ra tion and for ma tion of acids

during storage. Acidic gas can damage the fuel

system of an engine while in storage. To avoid

engine problems, the fuel system should be emptied

before stor age of 30 days or longer. Drain the gas

tank, start the engine and let it run until the fuel

lines and carburetor are empty. Use fresh fuel next

season. See Storage In struc tions for additional

information. Never use engine or carburetor cleaner

products in the fuel tank or permanent damage may

occur. Fuel stabilizer is an acceptable alternative

in minimizing the formation of fuel gum deposits

during stor age. Add stabilizer to gasoline in fuel

tank or storage container. Always follow the mix

ratio found on stabilizer container. Run engine at

least 10 minutes after adding stabilizer to allow the

stabilizer to reach the carburetor. Do not empty

the gas tank and carburetor if using fuel stabilizer.

OPERATION

TO START ENGINE (See Fig. 3)

When starting the engine for the first time or if the engine

has run out of fuel, it will take extra cranking time to move

fuel from the tank to the engine.

• Be sure freewheel control is in the transmission en gaged

position.

• Sit on seat in operating position, depress brake pedal

and set parking brake.

• Move attachment clutch to “DISENGAGED” position.

• Move throttle control to choke position.

NOTE: Before starting, read the warm and cold starting

procedures below.

• Insert key into ignition and turn key clockwise to “START”

position and release key as soon as engine starts.

Do not run starter continuously for more than fifteen

sec onds per minute. If the engine does not start after

several attempts, move throttle control to fast position,

wait a few minutes and try again. If engine still does

not start, move the throttle control back to the choke

position and retry.

WARM WEATHER STARTING (50° F / 10°C and above)

• When engine starts, move the throttle control to the

fast position.

• The attachments and ground drive can now be used. If

the engine does not accept the load, restart the engine

and allow it to warm up for one minute using the choke

as described above.

COLD WEATHER STARTING (50° F / 10°C and below)

• When engine starts, allow engine to run with the

throttle control in the choke position until the engine

runs roughly, then move throttle control to fast posi-

tion. This may require an engine warm-up period from

several seconds to several minutes, depending on the

tem per a ture.

AUTOMATIC TRANSMISSION WARM UP

• Before driving the unit in cold weather, the trans mis sion

should be warmed up as follows:

• Be sure the tractor is on level ground.

• Release the parking brake and let the brake slowly

return to operating position.

• Allow one minute for transmission to warm up. This

can be done during the engine warm up period.

• The attachments can also be used during the engine warm-

up period after the transmission has been warmed up.

NOTE: If at a high altitude (above 3000 feet) or in cold tem-

peratures (below 32° F (10° C) the carburetor fuel mixture

may need to be adjusted for best engine performance. See

“TO ADJUST CARBURETOR” in the Service and Adjust-

ments section of this manual.

PURGE TRANSMISSION

CAUTION: Never engage or disengage

freewheel lever while the engine is run ning.

To ensure proper operation and performance, it is rec om-

mend ed that the transmission be purged before operating

tractor for the first time. This procedure will remove any

trapped air inside the transmission which may have de vel-

oped during shipping of your tractor.

IMPORTANT: SHOULD YOUR TRANSMISSION RE QUIRE

REMOVAL FOR SERVICE OR REPLACEMENT, IT SHOULD

BE PURGED AFTER REINSTALLATION BEFORE OPERATING

THE TRACTOR.

1. Place tractor safely on a level surface - that is clear

and open - with engine off and parking brake set.

2. Disengage transmission by placing freewheel control

in disengaged position (See “TO TRANSPORT” in this

section of manual).

3. Sitting in the tractor seat, start engine. After the en-

gine is running, move throttle control to slow position.

Dis en gage parking brake

CAUTION: At any time, during step 4, there

may be movement of the drive wheels.

4. Depress forward drive pedal to full forward position,

hold for five (5) seconds and release pedal. Depress

reverse drive pedal to full reverse position, hold for five

(5) seconds and release pedal. Repeat this procedure

three (3) times.

5. Shut- off engine and set parking brake.

6. Engage transmission by placing freewheel control in

engaged position (See “TO TRANSPORT” in this sec-

tion of manual).

7. Sitting in the tractor seat, start engine. After the engine

is running, move throttle control to half (1/2) speed.

Disengage parking brake.

8. Drive tractor forward for approximately five feet then

backwards for five feet. Repeat this driving procedure

three times.

Your transmission is now purged and now ready for normal

op er a tion.

OPERATION

MOWING TIPS

• DO NOT use tire chains when the mower hous ing is

attached to tractor.

• Mower should be properly leveled for best mowing

performance. See “TO LEVEL MOWER HOUSING”

in the Service and Adjustments section of this manual.

• The left hand side of mower should be used for trim ming.

• Drive so that clippings are discharged onto the area

that has been cut. Have the cut area to the right of

the tractor. This will result in a more even dis tri bu tion

of clippings and more uniform cutting.

• When mowing large areas, start by turning to the right

so that clippings will discharge away from shrubs,

fences, driveways, etc. After one or two rounds, mow

in the opposite direction making left hand turns until

finished (See Fig. 14).

Fig. 14

• If grass is extremely tall, it should be mowed twice to

reduce load and possible fire hazard from dried clip-

pings. Make first cut relatively high; the second to the

desired height.

• Do not mow grass when it is wet. Wet grass will plug

mower and leave undesirable clumps. Allow grass to

dry before mowing.

• Always operate engine at full throttle when mow-

ing to ensure better mowing performance and proper

dis charge of material. Regulate ground speed by

se lect ing a low enough gear to give the mower cut ting

per for mance as well as the quality of cut desired.

• When operating attachments, select a ground speed

that will suit the terrain and give best performance of

the at tach ment being used.

MAINTENANCE

➀ General Purpose Grease

➁ Refer to Maintenance “ENGINE” Section

➁ ENGINE

➀ FRONT

WHEEL

BEARING

ZERK

➀ STEERING

SECTOR

GEAR

TEETH

➀ FRONT

WHEEL

BEARING

ZERK

➀ SPINDLE ZERK ➀ SPINDLE ZERK

➀ STEERING PIVOT BOLTS

➀ MANDREL

ZERKS

LUBRICATION CHART

1 - Change more often when operating under a heavy load or in high ambient temperatures.

2 - Service more often when operating in dirty or dusty conditions.

3 - Replace blades more often when mowing in sandy soil.

4 - Not required if equipped with maintenance-free battery.

1,2

BEFORE

EACH

USE

EVERY

HOURS

EVERY

HOURS

EVERY

HOURS

EVERY

100

HOURS

EVERY

SEASON

BEFORE

STORAGE

Inspect Muffler/Spark Arrester

Clean Air Filter

Change Engine Oil (models with oil filter)

Replace Air Filter Paper Cartridge

Replace Spark Plug

Check Engine Oil Level

Clean Engine Cooling Fins

Clean Air Screen

Replace Oil Filter (If equipped)

Replace Fuel Filter

Change Engine Oil (

models

without oil filter)

Lubrication Chart

Check Brake Operation

Check Battery Level

Check Tire Pressure

Clean Battery and Terminals

MAINTENANCE

SCHEDULE

Check for Loose Fasteners

Check/Replace Mower Blades

Check Transaxle Cooling

Che

Check Operator Presence & ROS Systems

ck V-Belts

Check Mower Levelness

GENERAL RECOMMENDATIONS

The warranty on this tractor does not cover items that have

been subjected to operator abuse or negligence. To receive

full value from the warranty, operator must main tain tractor

as instructed in this manual.

Some adjustments will need to be made periodically to

properly maintain your tractor.

At least once a season, check to see if you should make

any of the adjustments described in the Service and

Adjustments section of this manual.

• At least once a year you should replace the spark plug,

clean or replace air filter, and check blades and belts

for wear. A new spark plug and a clean air filter ensure

proper air-fuel mixture and help your engine run better

and last longer.

BEFORE EACH USE

• Check engine oil level.

• Check brake operation.

• Check tire pressure.

• Check operator presence and ROS systems for proper

operation.

• Check for loose fasteners.

IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS

WHICH HAVE SPECIAL NYLON BEARINGS. VISCOUS

LU BRI CANTS WILL ATTRACT DUST AND DIRT THAT WILL

SHORT EN THE LIFE OF THE SELF-LU BRI CAT ING BEARINGS.

IF YOU FEEL THEY MUST BE LU BRI CAT ED, USE ONLY A

DRY, POW DERED GRAPHITE TYPE LU BRI CANT SPARINGLY.

MAINTENANCE

TRACTOR

Always observe safety rules when per form ing any

main te nance.

BRAKE OPERATION

If tractor requires more than five (5) feet to stop at highest

speed in high est gear on a level, dry concrete or paved

surface, then brake must be checked and ad just ed. (See

“TO CHECK BRAKE” in the Ser vice and Ad just ments

section of this manual).

TIRES

• Maintain proper air pressure in all tires (See the sides

of tires for proper PSI).

• Keep tires free of gasoline, oil, or insect control

chemi cals which can harm rubber.

• Avoid stumps, stones, deep ruts, sharp objects and

other hazards that may cause tire damage.

NOTE: To seal tire punctures and pre vent flat tires due

to slow leaks, tire sealant may be purchased from your

local parts dealer. Tire sealant also pre vents tire dry rot

and corrosion.

OPERATOR PRESENCE SYS TEM AND REVERSE

OPERATION SYSTEM (ROS) (See Fig. 15)

Be sure operator presence and reverse operation sys tems

are work ing properly. If your tractor does not function as

described, repair the problem immediately.

• The engine should not start unless the brake pedal is

fully de pressed, and the attachment clutch con trol is

in the dis en gaged position.

CHECK OPERATOR PRESENCE SYSTEM

• When the engine is running, any attempt by the op er a tor

to leave the seat without first setting the parking brake

should shut off the engine.

• When the engine is running and the at tach ment clutch

is engaged, any attempt by the operator to leave the

seat should shut off the engine.

• The attachment clutch should never operate unless

the operator is in the seat.

CHECK REVERSE OPERATION (ROS) SYSTEM

• When the engine is running with the ignition switch in

the engine "ON" position and the at tach ment clutch

engaged, any attempt by the operator to shift into

reverse should shut off the engine.

• When the engine is running with the ignition switch

in the ROS "ON" position and the at tach ment clutch

engaged, any attempt by the operator to shift into

reverse should NOT shut off the engine.

BLADE CARE

For best results mower blades must be kept sharp. Re place

bent or damaged blades.

CAUTION: Use only a replacement blade ap-

proved by the manufacturer of your tractor.

Using a blade not approved by the manu-

facturer of your tractor is hazardous, could

damage your tractor and void your warranty.

BATTERY

Your tractor has a battery charging system which is suf fi cient

for normal use. However, periodic charging of the battery

with an automotive charger will extend its life.

• Keep battery and terminals clean.

• Keep battery bolts tight.

• Keep small vent holes open.

• Recharge at 6-10 amperes for 1 hour.

NOTE: The original equipment battery on your tractor is main-

tenance free. Do not attempt to open or remove caps or cov-

ers. Adding or checking level of electrolyte is not necessary.

TO CLEAN BATTERY AND TERMINALS

Corrosion and dirt on the battery and terminals can cause

the battery to “leak” power.

• Raise hood.

• Disconnect BLACK battery cable first then RED bat-

tery cable and remove battery from tractor.

• Rinse the battery with plain water and dry.

• Clean terminals and battery cable ends with wire brush

until bright.

• Coat terminals with grease or petroleum jelly.

• Reinstall battery (See “REPLACING BATTERY" in the

SERVICE AND ADJUSTMENTS section of this man u al).

Fig. 15

BLADE REMOVAL (See Fig. 16)

• Raise mower to highest position to allow access to

blades.

NOTE: Protect your hands with gloves and/or wrap blade

with heavy cloth.

• Remove blade bolt by turning counterclockwise.

• Install new or resharpened blade with stamped "THIS

SIDE UP" facing deck and mandrel assembly.

IMPORTANT: TO ENSURE PROPER ASSEMBLY, CENTER

HOLE IN BLADE MUST ALIGN WITH STAR ON MANDREL

ASSEMBLY.

• Install and tighten blade bolt securely (45-55 Ft. Lbs.

torque).

IMPORTANT: SPECIAL BLADE BOLT HEAT TREATED.

Fig. 16

ROS "ON"

POSITION

ENGINE "ON" POSITION

(NORMAL OPERATING)

BLADE

BLADE BOLT

(SPECIAL)

CENTER HOLE

STAR

MANDREL ASSEMBLY

V-BELTS

Check V-belts for deterioration and wear after 100 hours

of operation and replace if necessary. The belts are not

ad just able. Re place belts if they begin to slip from wear.

ENGINE

LUBRICATION

Only use high quality detergent oil rated with API service

classification SG-SL. Select the oil’s SAE viscosity grade

according to your expected operating temperature.

NOTE: Although multi-viscosity oils (5W30, 10W30 etc.)

improve starting in cold weather, they will result in increased

oil consumption when used above 32°F. Check your engine

oil level more frequently to avoid possible engine damage

from running low on oil.

TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE

SAE VISCOSITY GRADES

-20 0 30 40 80 100

-30 -20 0 20 30 40

-10 10

5W-30

SAE 30

MAINTENANCE

Change the oil after every 50 hours of operation or at least

once a year if the tractor is not used for 50 hours in one year.

Check the crankcase oil level before starting the engine

and after each eight (8) hours of operation. Tighten oil fill

cap/dipstick securely each time you check the oil level.

ENGINE OIL FILTER

Replace the engine oil filter every season or every other oil

change if the tractor is used more than 100 hours in one year.

TRANSAXLE MAINTENANCE

The transmission fan and cooling fins should be kept clean

to assure proper cooling.

Do not attempt to clean fan or transmission while engine

is running or while the transmission is hot. To prevent pos-

si ble damage to seals, do not use high pressure water or

steam to clean transmission.

• Inspect cooling fan to be sure fan blades are intact and

clean.

• Inspect cooling fins for dirt, grass clippings and other

materials. To prevent damage to seals, do not use com-

pressed air or high pressure sprayer to clean cool ing fins.

TRANSAXLE PUMP FLUID

The transaxle was sealed at the factory and fluid main te-

nance is not required for the life of the transaxle. Should

the transaxle ever leak or require servicing, contact your

near est au tho rized ser vice center/department.

Fig. 18

Fig. 17

TO CHANGE ENGINE OIL (See Fig. 17 & 18)

Determine temperature range expected before oil change.

All oil must meet API service classification SG-SL.

• Be sure tractor is on level surface.

• Oil will drain more freely when warm.

• Catch oil in a suitable container.

LOWER DASH COVER REMOVAL

• Raise hood.

• Remove fastener from lower dash cover.

CAUTION: Remove lower dash cover carefully to ensure

cover tabs are not broken.

• Slide lower dash cover up to release cover tabs from

tapered slots in lower dash and remove.

1. Remove oil fill cap/dipstick. Be careful not to allow dirt

to enter the engine when changing oil.

2. Slide oil drain extension from the docking position on

the engine blower housing and extend outward from

engine.

02463

CAP

DOCKING

POSITION

OIL DRAIN

EXTENSION

3. To open, twist cap counter-clockwise

4. After oil is drained completely, replace cap and twist

clockwise until it stops.

5. Re-attach oil drain extension to engine blower housing.

6. Refill engine with oil through oil fill dipstick tube. Pour

slowly. Do not overfill. For approximate capacity see

“PRODUCT SPEC I FI CA TIONS” section of this man u al.

7. Use gauge on oil fill cap/dipstick for checking level. For

accurate reading, tighten dipstick cap securely onto the

tube before removing dipstick. Keep oil at “FULL” line on

dipstick. Tighten cap onto the tube securely when finished.

TABS

SLOTS

FASTENER

LOWER

DASH

COVER

MAINTENANCE

AIR FILTER

Your engine will not run properly using a dirty air filter.

Service air cleaner more often under dusty conditions.

MUFFLER

Inspect and replace corroded muffler and spark arrester (if

equipped) as it could create a fire hazard and/or damage.

CLAMP

FUEL FILTER

Fig. 19

ENGINE OIL FILTER

Replace the engine oil filter every season or every other oil

change if the tractor is used more than 100 hours in one year.

ENGINE COOLING SYSTEM

To ensure proper cooling, make sure the grass screen,

cooling fins, and other external surfaces of the engine are

kept clean at all times.

Every 100 hours of operation (more often under extremely

dusty, dirty conditions), remove the blower housing and other

cooling shrouds. Clean the cooling fins and external surfaces

as necessary. Ensure the cooling shrouds are reinstalled.

NOTE: Operating the engine with a blocked grass screen,

dirty or plugged cooling fins, and/or cooling shrouds re moved

will cause engine damage due to overheating.

SPARK PLUGS

Replace spark plugs at the beginning of each mowing

season or after every 100 hours of operation, whichever

occurs first. Spark plug type and gap setting are shown

in “PROD UCT SPECIFICATIONS” section of this manual.

IN-LINE FUEL FILTER (See Fig. 19)

The fuel filter should be replaced once each season. If fuel

filter becomes clogged, ob struct ing fuel flow to car bu re tor,

re place ment is re quired.

• With engine cool, remove filter and plug fuel line sec-

tions.

• Place new fuel filter in position in fuel line with arrow

pointing towards carburetor.

• Be sure there are no fuel line leaks and clamps are

properly positioned.

• Immediately wipe up any spilled gasoline.

CLEAN AIR SCREEN

The air screen is over the air intake blower located on top

of engine. The air screen must be kept free of dirt and

chaff to prevent engine dam age from overheating. Clean

with a wire brush or compressed air to re move dirt and

stubborn dried gum fibers.

Fig. 20

• Keep finished surfaces and wheels free of all gasoline,

oil, etc.

• Protect painted surfaces with automotive type wax.

Except for the washout port (if equipped), we do not

recommend using a garden hose or pressure washer to

clean the outside of your tractor unless the engine and

transmission are covered to keep water out. Water in

engine or transmission will shorten the useful life of your

tractor. Use compressed air or a leaf blower to remove

grass, leaves and trash from outside tractor and mower.

CLEANING

• Clean engine, battery, seat, finish, etc. of all foreign matter.

• Clean debris from steering plate. Debris can restrict

clutch/brake pedal shaft movement, causing belt slip

and loss of drive.

CAUTION: Avoid all pinch points and

movable parts (See Fig. 20)

CLUTCH/BRAKE PEDAL

STEERING

PLATE

STEERING SYSTEM, DASH, FENDER

AND MOWER NOT SHOWN

CLEAN

TOP SIDE

CAUTION:

PINCH

POINTS

MAINTENANCE

DECK WASHOUT PORT (See Fig. 21)

Your tractor’s deck is equipped with a washout port as part

of its deck wash system. It should be utilized after each use.

1. Drive the tractor to a level, clear spot on your lawn, near

enough to a water spigot for your garden hose to reach.

IMPORTANT: Make certain the tractor’s discharge chute is

directed AWAY from your house, garage, parked cars, etc.

Remove bagger chute or mulch cover if attached.

2. Make sure the attachment clutch control is in the

“DIS EN GAGED” position, set the parking brake, and

stop the engine.

3. Thread the nozzle adapter (packaged with your tractor’s

Operator’s Manual) onto the end of your garden hose.

4. Pull back the lock collar of the nozzle adapter and push

the adapter onto the deck washout port at the left end

of the mower deck. Release the lock collar to lock the

adapter on the nozzle.

IMPORTANT: Tug hose ensuring connection is secure.

5. Turn the water on.

6. While sitting in the operator’s position on the tractor,

re-start the engine and place the throttle lever in the

Fast " " position.

IMPORTANT: Recheck the area to ensure the area is clear.

Ensure no children are in the area while cleaning the deck.

7. Move the tractor’s attachment clutch control to the

“ENGAGED” position. Remain in the operator’s position

with the cutting deck engaged until the deck is cleaned.

8. Move the tractor’s attachment clutch control to the

“DIS EN GAGED” position. Turn the ignition key to the

STOP position to turn the tractor’s engine off. Turn the

water off.

9. Pull back the lock collar of the nozzle adapter to discon-

nect the adapter from the nozzle washout port.

10. Move the tractor to a dry area, preferably a concrete or

paved area. Place the attachment clutch control in the

“ENGAGED” position to remove excess water and to

help dry before putting the tractor away.

WARNING: A broken or missing washout

fitting could expose you or others to

thrown objects from contact with the blade.

• Replace broken or missing washout fitting

immediately, prior to using mower again.

• Plug any holes in mower with bolts and locknuts.

Fig. 21

WASHOUT

PORT

NOZZLE ADAPTER

HOSE

SERVICE AND ADJUSTMENTS

WARNING: TO AVOID SERIOUS INJURY, BEFORE PERFORMING ANY SER VICE OR AD JUST MENTS:

• Depress brake pedal fully and set parking brake.

• Place attachment clutch in “DISENGAGED” position.

• Turn ignition key to “STOP” and remove key.

• Make sure the blades and all moving parts have completely stopped.

• Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug.

Fig. 22

TO REMOVE MOWER (See Fig. 22)

• Place attachment clutch in “DIS EN GAGED” position.

• Lower attachment lift lever to its lowest position.

• Remove mower belt from electric clutch pulley (M). See

Mower Drive Belt Removal in "TO REPLACE MOWER

BLADE DRIVE BELT" in this section.

• Disconnect front link (E) from mower - remove retainer

spring and washer.

• Go to either side of mower and disconnect mower

suspension arm (A) from chassis and rear lift link (C)

from rear mower bracket (D) - remove retainer springs

and washers.

• Go to other side of mower and disconnect the suspen-

sion arm and rear lift link.

CAUTION: After rear lift links are discon-

nected, the attachment lift lever will be

spring loaded. Have a tight grip on lift

lever when changing position of the lever.

• Slide mower out from under right side of tractor.

TO INSTALL MOWER (See Fig. 22-29)

Ensure tractor is on level surface and engage park ing brake.

• Lower attachment lift lever to its lowest position.

CAUTION: Lift lever is spring loaded.

Have a tight grip on lift lever, lower it

slowly and engage in lowest position.

NOTE: Be sure mower side suspension arms (A) are point-

ing forward before sliding mower under tractor.

• Slide mower under tractor until it is centered under

tractor.

90° END INTEGRATED WASHER END

ANTI-SWAY BAR (S)

TOWARDS TOWARDS

TRANSAXLE MOWER DECK

INSTALL ANTI-SWAY BAR (S) (IF EQUIPPED)

Fig. 23

SERVICE AND ADJUSTMENTS

Fig. 28

Fig. 29

• Install belt onto electric clutch pulley (M).

Fig. 26

Fig. 27

• ATTACH REAR LIFT LINKS (C) - Lift rear corner of

mower and position slot in link assembly over pin on

rear mower bracket (D) and secure with washer and

retainer spring.

• Repeat on opposite side of tractor.

• ATTACH FRONT LINK (E) - Work from left side of trac-

tor. Insert threaded rod end of link assembly through

front hole in tractor suspension bracket (F).

• Install bushing (O) and loosely install nut (P) and jam

nut (Q).

• Insert flared ends of link (E) into slots in front mower

bracket (H).

• Check Front-To-Back Adjustment in "TO LEVEL

MOWER" in this section.

IMPORTANT: CHECK BELT FOR PROPER ROUTING

IN ALL MOWER PULLEY GROOVES.

• Raise attachment lift lever to highest position.

• If necessary, adjust gauge wheels before op er at ing

mower as shown in the Operation section of this manual.

See Mower Drive Belt Installation in "TO REPLACE MOWER

BLADE DRIVE BELT" in this section of the manual.

• From right side of mower, first insert 90° end of anti-sway

bar (S) into hole in transaxle bracket (T), located near

left rear tire in front of transaxle.

NOTE: Flashlight may be helpful.

NOTE: Depending on model, bracket (T) may be differ-

ent than shown but hole for anti-sway bar will be in same

position/location.

ANTI-SWAY BAR

(S) LOCATION TRANSAXLE

BRACKET (T)

LOCATED

BETWEEN REAR

TIRES

PLACE 90° END INTO HOLE

TS. ANTI-SWAY BAR

T. TRANSAXLE BRACKET

Fig. 24

D. RIGHT SIDE

REAR MOWER

BRACKET

S. ANTI-SWAY BAR

T. TRANSAXLE

BRACKET

Fig. 25

• Pivot the integrated washer end of anti-sway bar (S)

towards mower deck bracket on right side of mower.

Insert integrated washer end of bar into hole in rear

mower bracket (D). Move mower as needed to insert

integrated washer end of bar into rear mower bracket (D).

• Secure with small washer and small retainer spring as

shown.

• ATTACH MOWER SIDE SUSPENSION ARMS (A) TO

CHASSIS - Position hole in arm over pin (B) on outside

of tractor chassis and secure with retainer spring.

• Repeat on opposite side of tractor.

SERVICE AND ADJUSTMENTS

FRONT-TO-BACK ADJUSTMENT (See Figs. 32 & 33)

IMPORTANT: Deck must be level side-to-side.

To obtain the best cutting re sults, the mower blades should

be adjusted so the front tip is 1/8" to 1/2" lower than the

rear tip when the mower is in its highest position.

CAUTION: Blades are sharp. Protect

your hands with gloves and/or wrap

blade with heavy cloth.

• Raise mower to highest position.

• Position any blade so the tip is pointing straight forward.

Measure distance (B) to the ground at front and rear

tip of the blade.

TO LEVEL MOWER

Make sure tires are properly inflated to the PSI shown on

tires. If tires are over or under inflated, it may affect the

appearance of your lawn and lead you to think the mower

is not adjusted properly.

VISUAL SIDE-TO-SIDE ADJUSTMENT (See Fig. 30)

• With all tires properly inflated and if your lawn appears

unevenly cut, determine which side of mower is cutting

lower.

NOTE: As desired, you can raise the low side of mower

or lower the high side.

• Go to side of mower you wish to adjust.

• With a 3/4" or adjustable wrench, turn lift link adjust-

ment nut (A) to the left to lower the mower, or, to the

right to raise the mower.

NOTE: Each full turn of adjustment nut will change mower

height about 3/16".

• Test your adjustment by mowing some uncut grass

and visually checking the appearance. Readjust, if

necessary, until you are satisfied with the results.

Fig. 30

Fig. 31

PRECISION SIDE-TO-SIDE ADJUSTMENT (See Fig. 31)

• With all tires properly inflated, park tractor on level

ground or driveway.

CAUTION: Blades are sharp. Protect

your hands with gloves and/or wrap

blade with heavy cloth.

• Raise mower to its highest position.

• At both sides of mower, position blade at side and

measure the distance (A) from bottom edge of blade

to the ground. The distance should be the same on

both sides.

NOTE: Each full turn of the adjustment nut will change

mower height about 1/8".

• Recheck measurements, adjust if necessary until front

tip of blade is 1/8" to 1/2" lower than the rear tip.

• Hold adjustment nut in position with wrench and tighten

jam nut securely against adjustment nut.

Fig. 32

Fig. 33

02966

A A

• If adjustment is necessary, see steps in Visual Adjust-

ment instructions above.

• Recheck measurements, adjust if necessary until both

sides are equal.

• If front tip of blade is not 1/8" to 1/2" lower than the

rear tip, go to the front of tractor.

• With an 11/16" or adjustable wrench, loosen jam nut

A several turns to clear adjustment nut B.

• With a 3/4" or adjustable wrench, turn front link adjust-

ment nut (B) clockwise (tighten) to raise the front of mow-

er, or, counterclockwise (loosen) to lower the front mower.

TIGHTEN

ADJUST

NUT B

TO RAISE

MOWER

LOOSEN

ADJUST

NUT B TO

LOWER

MOWER

LOOSEN JAM

NUT A FIRST

TURN NUT LEFT

TO LOWER MOWER

TURN NUT RIGHT

TO RAISE MOWER

SERVICE AND ADJUSTMENTS

Fig. 35

TO CHECK BRAKE

If tractor requires more than five (5) feet to stop at highest

speed in high est gear on a level, dry concrete or paved

surface, then brake must be serviced.

You may also check brake by:

• Park tractor on a level, dry concrete or paved surface,

depress brake pedal all the way down and engage

parking brake.

• Disengage transmission by placing freewheel control

in “transmission disengaged” position. Pull freewheel

control out and into the slot and release so it is held in

the disengaged position.

The rear wheels must lock and skid when you try to manu-

ally push the tractor forward. If the rear wheels rotate,

then the brake needs to be serviced. Contact a qualified

service center.

TO REPLACE MOWER BLADE DRIVE BELT

MOWER DRIVE BELT REMOVAL (See Fig. 34)

• Park tractor on a level surface. En gage parking brake.

• Lower attachment lift lever to its lowest position.

• Remove mandrel covers.

• Remove any dirt or grass clippings which may have

accumulated around mandrels and entire upper deck

surface.

• With a 3/8" breaker bar and using the square open-

ing in the idler arm, shift the arm counter clockwise to

relieve the tension on the belt.

• Carefully roll the belt over the top of the cutter housing

pulleys.

• Remove the belt from around the electric clutch on the

engine shaft.

MOWER DRIVE BELT INSTALLATION (See Fig. 35 & 36)

NOTE: For ease in installing the deck belt, refer to the

routing decal on the cutting deck.

• Place the belt around all the pulleys except the center

spindle pulley.

• With a 3/8" breaker bar, shift the idler arm counter

clockwise. When there is enough slack, slip the belt

onto the center spindle pulley.

Fig. 34

IDLER ARM Fig. 36

NUT

EYEBOLT

SPRING

BELT ROUTING

BLADE BELT

ENGINE

• Double check belt routing to make sure it matches the

routing decal, and that the belt does not have any twist.

Correct if needed.

• Adjust belt tension by turning the eyebolt until spring

is extended to a length of 5.1".

• Belt tension should be set to 30 Ft. Lbs.

• Replace mandrel covers on both mandrel housings

and secure with fasteners.

SERVICE AND ADJUSTMENTS

TO START ENGINE WITH A WEAK BATTERY

(See Fig. 39)

WARNING: Lead-acid batteries gen-

er ate ex plo sive gases. Keep sparks,

flame and smoking ma te ri als away from

bat ter ies. Always wear eye pro tec tion

when around batteries.

If your battery is too weak to start the engine, it should be

recharged. (See "BATTERY" in the MAINTENANCE sec-

tion of this man u al).

If “jumper ca bles” are used for emer gen cy starting, follow

this pro ce dure:

IMPORTANT: YOUR TRACTOR IS EQUIPPED WITH A 12

VOLT SYSTEM. THE OTHER VEHICLE MUST ALSO BE A 12

VOLT SYSTEM. DO NOT USE YOUR TRACTOR BATTERY TO

START OTHER VEHICLES.

TO ATTACH JUMPER CABLES -

• Connect one end of the RED cable to the POSITIVE

(+) terminal of each battery(A-B), taking care not to

short against tractor chassis.

• Connect one end of the BLACK ca ble to the NEGA TIVE

(-) terminal (C) of fully charged battery.

• Connect the other end of the BLACK cable (D) to good

chassis ground, away from fuel tank and bat tery.

TO REMOVE WHEEL FOR REPAIRS

(See Fig. 38)

• Block up axle securely.

• Remove axle cover, retaining ring and washers to allow

wheel removal (rear wheel contains a square key - Do

not lose).

• Repair tire and reassemble.

• On rear wheels only: align grooves in rear wheel hub

and axle. Insert square key.

• Replace washers and snap retaining ring securely in

axle groove.

• Replace axle cover.

NOTE: To seal tire punctures and prevent flat tires due

to slow leaks, tire sealant may be purchased from your

local parts dealer. Tire sealant also prevents tire dry rot

and corrosion.

FRONT WHEEL TOE-IN/CAM BER

Your new tractor front wheel toe-in and camber is set at the

factory and is normal. The front wheel toe-in and camber

are not adjustable. If damage has occurred to affect the

factory set front wheel toe-in or camber, contact a qualified

service center.

Fig. 38

RE TAIN ING

RING

WASH ERS

SQUARE KEY (REAR

WHEEL ONLY)

AXLE

COVER

TO REPLACE MOTION DRIVE BELT

(See Fig. 37)

Park the tractor on level surface. En gage parking brake.

For as sis tance, there is a belt installation guide decal on

bottom side of left footrest.

BELT REMOVAL -

1. Remove mower (See “TO REMOVE MOWER” section

in this manual).

NOTE: Observe entire motion drive belt and position of all

belt guides and keepers.

2. Disconnect clutch wire harness (A).

3. Remove anti-rotation link (B) on right side of tractor.

4. Remove belt from stationary idler (C) and clutching idler (D).

5. Remove belt from centerspan idler (E).

6. Pull belt slack toward rear of trac tor. Carefully remove

belt up wards from trans mis sion input pulley and over

cooling fan blades (F).

7. Remove belt downward from engine pulley and around

electric clutch (G).

8. Slide belt toward rear of tractor, off the steering plate

(H) and remove from tractor.

BELT INSTALLATION -

1. Install new belt from tractor rear to front, over the steer-

ing plate (H) and above clutch brake pedal shaft (J).

2. Pull belt toward front of tractor and roll belt around

electric clutch and onto engine pulley (G).

3. Pull belt toward rear of tractor. Carefully work belt down

around transmission cooling fan and onto the input pul-

ley (F). Be sure belt is inside the belt keeper.

4. Install belt on centerspan idler (E).

5. Install belt through stationary idler (C) and clutch ing idler (D).

6. Reinstall anti-rotation link (B) on right side of tractor.

Tighten securely.

7. Reconnect clutch harness (A).

8. Make sure belt is in all pulley grooves and in side all belt

guides and keep ers.

9. Install mower (See “TO INSTALL MOWER” section in

this manual).

Fig. 37

electric

02953

07002

SERVICE AND ADJUSTMENTS

TO REPLACE HEADLIGHT BULB

• Raise hood.

• Pull bulb holder out of the hole in the backside of the

grill.

• Replace bulb in holder and push bulb holder securely

back into the hole in the backside of the grill.

• Close hood.

TO REMOVE HOOD AND GRILL ASSEMBLY

(See Fig. 41)

• Raise hood.

• Unsnap headlight wire connector.

• Stand in front of tractor. Grasp hood at sides, tilt toward

engine and lift off of tractor.

• To replace, reverse above procedure.

HEADLIGHT

WIRE

CONNECTOR

HOOD

Fig. 41

Fig. 39

REPLACING BATTERY (See Fig. 40)

WARNING: Do not short battery ter mi-

nals by allowing a wrench or any other

object to contact both terminals at the

same time. Before connecting battery,

remove metal bracelets, wristwatch

bands, rings, etc. Positive terminal

must be connected first to prevent

sparking from ac ci den tal grounding.

• Lift hood to raised position.

• Remove terminal cover.

• Disconnect BLACK battery cable then RED battery

cable and carefully remove battery from tractor.

• Install new battery with terminals in same position as

old battery.

• Reinstall terminal cover.

• First connect RED battery cable to positive (+) battery

terminal with bolt and nut as shown. Tighten securely.

• Connect BLACK grounding cable to negative (-) bat tery

terminal with remaining bolt and nut. Tighten securely

• Close hood.

POSITIVE

(RED)

CABLE

TERMINAL

COVER

NEGATIVE

(BLACK)

CABLE

Fig. 40

WEAK OR

DEAD BATTERY

FULLY CHARGED

BATTERY

TRANSMISSION

REMOVAL/RE PLACE MENT

Should your transmission require removal for service or

re place ment, it should be purged after reinstallation and

before operating the tractor. See “PURGE TRANS MIS SION”

in the Operation section of this manual.

INTERLOCKS AND RELAYS

Loose or damaged wiring may cause your tractor to run

poorly, stop running, or prevent it from starting.

• Check wiring.

TO REPLACE FUSE

Replace with 20 amp automotive-type plug-in fuse. The

fuse holder is located behind the dash.

TO REMOVE CABLES, REVERSE ORDER -

• BLACK cable first from chassis and then from the fully

charged battery.

• RED cable last from both batteries.

ENGINE

TO AD JUST THROTTLE CON TROL CABLE

The throttle control has been preset at the factory and

ad just ment should not be necessary. If adjustment is nec-

es sary, see engine manual.

TO AD JUST CHOKE CON TROL

The choke control has been preset at the factory and ad just-

ment should not be necessary. If adjustment is necessary,

see engine manual.

Immediately prepare your tractor for storage at the end

of the season or if the tractor will not be used for 30 days

or more.

WARNING: Never store the trac tor with

gas o line in the tank inside a building

where fumes may reach an open flame

or spark. Allow the engine to cool before

storing in any en clo sure.

TRACTOR

Remove mower from tractor for winter storage. When mower

is to be stored for a period of time, clean it thor oughly, remove

all dirt, grease, leaves, etc. Store in a clean, dry area.

• Clean entire tractor (See “CLEANING” in the

Main te nance section of this manual).

• Inspect and replace belts, if necessary (See belt

re place ment instructions in the Service and Adjustments

section of this manual).

• Lubricate as shown in the Maintenance section of this

man ual.

• Be sure that all nuts, bolts and screws are securely

fastened. Inspect moving parts for damage, breakage

and wear. Replace if necessary.

• Touch up all rusted or chipped paint surfaces; sand

lightly before painting.

BATTERY

• Fully charge the battery for storage.

• After a period of time in storage, battery may require

recharging.

• To help prevent corrosion and power leakage during

long periods of storage, battery cables should be

dis con nect ed and battery cleaned thoroughly (see

“TO CLEAN BATTERY AND TERMINALS” in the

Maintenance sec tion of this manual).

• After cleaning, leave cables disconnected and place

cables where they cannot come in contact with battery

terminals.

• If battery is removed from tractor for storage, do not

store battery directly on concrete or damp surfaces.

ENGINE

FUEL SYSTEM

IMPORTANT: IT IS IMPORTANT TO PREVENT GUM DEPOSITS

FROM FORMING IN ES SEN TIAL FUEL SYSTEM PARTS SUCH

AS CARBURETOR, FUEL FIL TER, FUEL HOSE, OR TANK

DURING STORAGE. ALSO, EXPERIENCE INDICATES THAT

ALCOHOL BLENDED FUELS (CALLED GASOHOL OR USING

ETHANOL OR METHANOL) CAN ATTRACT MOIS TURE WHICH

LEADS TO SEPARATION AND FOR MA TION OF ACIDS DURING

STOR AGE. ACIDIC GAS CAN DAMAGE THE FUEL SYSTEM

OF AN ENGINE WHILE IN STORAGE.

• Empty the fuel tank by starting the engine and let it run

until the fuel lines and carburetor are empty.

• Never use engine or carburetor cleaner products in

the fuel tank or permanent damage may occur.

• Use fresh fuel next season.

NOTE: Fuel stabilizer is an acceptable alternative in

minimizing the formation of fuel gum deposits during stor age.

Add stabilizer to gasoline in fuel tank or storage container.

Always follow the mix ratio found on stabilizer container.

Run engine at least 10 minutes after adding stabilizer to

allow the stabilizer to reach the carburetor. Do not empty

the gas tank and carburetor if using fuel stabilizer.

ENGINE OIL

Drain oil (with engine warm) and replace with clean engine oil.

(See “ENGINE” in the Maintenance section of this man ual).

CYLINDER(S)

• Remove spark plug(s).

• Pour one ounce of oil through spark plug hole(s) into

cylinder(s).

• Turn ignition key to “START” position for a few seconds

to distribute oil.

• Replace with new spark plug(s).

OTHER

• Do not store gasoline from one season to another.

• Replace your gasoline can if your can starts to rust.

Rust and/or dirt in your gasoline will cause problems.

• If possible, store your tractor indoors and cover it to

give protection from dust and dirt.

• Cover your tractor with a suitable protective cover that

does not retain moisture. Do not use plastic. Plastic

cannot breathe which allows condensation to form and

will cause your tractor to rust.

IMPORTANT: NEVER COVER TRACTOR WHILE EN GINE

AND EXHAUST AREAS ARE STILL WARM.

STORAGE

TROUBLESHOOTING

PROBLEM CAUSE CORRECTION

Will not start 1. Out of fuel. 1. Fill fuel tank.

2. Engine not “CHOKED” properly. 2. See “TO START ENGINE” in Operation section.

3. Engine flooded. 3. Wait several minutes before attempting to start.

4. Bad spark plug. 4. Replace spark plug.

5. Dirty air filter. 5. Clean/replace air filter.

6. Dirty fuel filter. 6. Replace fuel filter.

7. Water in fuel. 7. Empty fuel tank and carburetor, refill tank with fresh

gasoline and replace fuel filter.

8. Loose or damaged wiring. 8. Check all wiring.

9. Engine valves out of adjustment. 9. Contact an authorized service center/department.

Hard to start 1. Dirty air filter. 1. Clean/replace air filter.

2. Bad spark plug. 2. Replace spark plug.

3. Weak or dead battery. 3. Recharge or replace battery.

4. Dirty fuel filter. 4. Replace fuel filter.

5. Stale or dirty fuel. 5. Empty fuel tank and refill tank with fresh, clean gas.

6. Loose or damaged wiring. 6. Check all wiring.

7. Engine valves out of adjustment. 7. Contact an authorized service center/department.

Engine will not turn

over

1. Brake pedal not depressed. 1. Depress brake pedal.

2. Attachment clutch is engaged. 2. Disengage attachment clutch.

3. Weak or dead battery. 3. Recharge or replace battery.

4. Blown fuse. 4. Replace fuse.

5. Corroded battery terminals. 5. Clean battery terminals.

6. Loose or damaged wiring. 6. Check all wiring.

7. Faulty ignition switch. 7. Check/replace ignition switch.

8. Faulty solenoid or starter. 8. Check/replace solenoid or starter.

9. Faulty operator presence switch(es). 9. Contact an authorized service center/department.

Engine clicks but

will not start

1. Weak or dead battery. 1. Recharge or replace battery.

2. Corroded battery terminals. 2. Clean battery terminals.

3. Loose or damaged wiring. 3. Check all wiring.

4. Faulty solenoid or starter. 4. Check/replace solenoid or starter.

Loss of power 1. Cutting too much grass/too fast. 1. Raise cutting height/reduce speed.

2. Throttle in “CHOKE” position. 2. Adjust throttle control.

3. Build-up of grass, leaves, trash under mower. 3. Clean underside of mower housing.

4. Dirty air filter. 4. Clean/replace air filter.

5. Low oil level/dirty oil. 5. Check oil level/change oil.

6. Faulty spark plug. 6. Clean and regap or change spark plug.

7. Dirty fuel filter. 7. Replace fuel filter.

8. Stale or dirty fuel. 8. Empty fuel tank and refill tank with fresh, clean gas.

9. Water in fuel. 9. Empty fuel tank and carburetor, refill tank with fresh

gasoline and replace fuel filter.

10. Spark plug wire loose. 10. Connect and tighten spark plug wire.

11. Dirty engine air screen/fins. 11. Clean engine air screen/fins.

12. Dirty/clogged muffler. 12. Clean/replace muffler.

13. Loose or damaged wiring. 13. Check all wiring.

14. Engine valves out of adjustment. 14. Contact an authorized service center/department.

Excessive

vibration

1. Worn, bent or loose blade. 1. Replace blade. Tighten blade bolt.

2. Bent blade mandrel. 2. Replace blade mandrel.

3. Loose/damaged part(s). 3. Tighten loose part(s). Replace damaged parts.

TROUBLESHOOTING

PROBLEM CAUSE CORRECTION

Engine continues to

run when operator

leaves seat with

attachment clutch

engaged

1. Faulty operator-safety presence control

system.

1. Check wiring, switches and connections. If not

corrected, contact an authorized service center/

department.

CAUTION: DO NOT operate machine until

problem is corrected.

Poor cut - uneven 1. Worn, bent or loose blade. 1. Replace blade. Tighten blade bolt.

2. Mower deck not level. 2. Level mower deck.

3. Buildup of grass, leaves, trash under mower. 3. Clean underside of mower housing.

4. Bent blade mandrel. 4. Replace blade mandrel.

5. Clogged mower deck vent holes from

buildup of grass, leaves, and trash around

mandrels.

5. Clean around mandrels to open vent holes.

Mower blades will

not rotate

1. Obstruction in clutch mechanism. 1. Remove obstruction.

2. Worn/damaged mower drive belt. 2. Replace mower drive belt.

3. Frozen idler pulley. 3. Replace idler pulley.

4. Frozen blade mandrel. 4. Replace blade mandrel.

Poor grass

discharge

1. Engine speed too slow. 1. Place throttle control in “FAST” position.

2. Travel speed too fast. 2. Shift to slower speed.

3. Wet grass. 3. Allow grass to dry before mowing.

4. Mower deck not level. 4. Level mower deck.

5. Low/uneven tire air pressure. 5. Check tires for proper air pressure.

6. Worn, bent or loose blade. 6. Replace blade. Tighten blade bolt.

7. Buildup of grass, leaves, trash under mower. 7. Clean underside of mower housing.

8. Mower drive belt worn. 8. Replace mower drive belt.

9. Blades improperly installed. 9. Reinstall blades sharp edge down.

10. Improper blades used. 10. Replace with blades listed in parts manual.

11. Clogged mower deck vent holes from buildup

of grass, leaves, trash around mandrels.

11. Clean around mandrels to open vent holes.

Headlight(s) not

working

(if so equipped)

1. Switch is “OFF”. 1. Turn switch “ON”.

2. Bulb(s) or lamp(s) burned out. 2. Replace bulb(s) or lamp(s).

3. Faulty light switch. 3. Check/replace light switch.

4. Loose or damaged wiring. 4. Check wiring and connections.

5. Blown fuse. 5. Replace fuse.

Battery will not

charge

1. Bad battery cell(s). 1. Replace battery.

2. Poor cable connections. 2. Check/clean all connections.

3. Faulty regulator (if so equipped). 3. Replace regulator.

4. Faulty alternator. 4. Replace alternator.

Loss of drive 1. Freewheel control in “disengaged” position. 1. Place freewheel control in “engaged” position.

2. Debris on steering plate (if equipped). 2. See "CLEANING" in the Maintenance section.

3. Motion drive belt worn, damaged, or broken. 3. Replace motion drive belt.

4. Air trapped in transmission during

shipment or servicing.

4. Purge transmission.

5. Axle key missing. 5. Install axle key at rear wheel. See "TO REMOVE

WHEEL" in the Service and Adjustments section.

Engine "backfires”

when turning

engine “OFF”

1. Engine throttle control not set between

half and full speed (fast) position before

stopping engine.

1. Move throttle control between half and full speed

(fast) position before stopping engine.

Engine dies when

tractor is shifted

into reverse

1. Reverse operation system (ROS) is not "ON"

while mower or other attachment is engaged.

1. Turn ignition key to ROS "ON" position. See

Operation section.

SERVICE NOTES

TRACTOR - MODEL NO. YTH2648TDRF (96041026400), PRODUCT NO. 960 41 02-64

DECALS

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

KEY PART

NO. NO. DESCRIPTION

wheel_art_1-vgt

WHEELS AND TIRES

1 532 05 91-92 Cap, Valve, Tire

2 532 06 51-39 Stem, Valve

3 532 44 42-85 Rim Assembly, Front

4 532 00 81-34 Tube, Front (Ser vice Item Only)

5 532 43 71-55 Tire, Front

6 532 12 49-57 Fitting, Grease (Front Wheel Only)

7 532 12 49-59 Bearing, Flange (Front Wheel Only)

8 532 17 50-39 Cap, Axle (Front Wheel Only)

9 532 12 20-82 Tire, Rear

10 532 12 49-26 Tube, Rear (Service Item Only)

11 532 13 83-37 Rim Assembly, Rear

- - 532 14 43-34 Sealant, Tire (10 oz. Tube)

KEY PART

NO. NO. DESCRIPTION

KEY PART

NO. NO. DESCRIPTION

16 16

1 532 15 97-37 Decal, Brake/Clutch Sym

2 532 16 88-69 Decal, Tick Mark

3 532 43 29-17 Decal, Eng. H.P.

4 532 12 44-33 Decal, DBA

5 532 41 86-00 Decal, Pedal

6 532 19 68-41 Decal, Warning Eng. Syms.

7 532 14 08-37 Decal, Saddle Brake Parking

8 532 42 62-09 Decal, Warn. Reserve Fuel

9 532 14 50-05 Decal, Battery Dan./Poi.

10 532 17 83-02 Decal, Oper. Cruise Sym.

11 532 40 03-89 Decal, Warning Sym. CE

12 532 44 38-42 Decal, RPL

13 539 10 57-43 Decal, No Step

14 532 44 44-61 Decal, Panel Side

15 532 15 97-36 Decal, Chassis Hot Muffler

16 581 62 73-01 Decal, Badge Logo

17 539 11 32-24 Decal, Warning

18 532 19 87-85 Decal, Mower

- - 532 16 69-60 Decal, Bypass

- - 532 43 98-82 Pad, Footrest, LH

- - 532 43 98-81 Pad, Footrest, RH

- - 532 16 25-98 Decal, Drawbar Load

- - 532 44 40-19 Manual, Owners Eng.

15 15

TRACTOR - MODEL NO. YTH2648TDRF (96041026400), PRODUCT NO. 960 41 02-64

SCHEMATIC

NOTES

FUSE

STARTER

SOLENOID

BATTERY

ELECTRIC CLUTCH

CLUTCH/BRAKE

(PEDAL UP)

REVERSE SWITCH

(NOT IN REVERSE)

SEAT SWITCH

(NOT OCCUPIED)

SHORTING

CONNECTOR

CHASSIS

HARNESS

IGNITION

UNIT

HOUR

METER

REGULATOR

CHASSIS HARNESS

CONNECTOR

(MATING SIDE)

DASH HARNESS

CONNECTOR

(MATING SIDE)

LIGHT

SWITCH

HEADLIGHTS

STATOR

FUEL

LINE

FUEL SHUT-OFF

SOLENOID

(IF EQUIPPED)

JUNCTION

CONNECTOR

PTO SWITCH

(DISENGAGED)

SPARK

PLUGS GAP

(2 PLUGS ON

TWIN CYL. ENGINES)

28 VOLTS AC @ 3600 RPM (REGULATOR DISCONNECTED)

CHARGING SYSTEM OUTPUT

9-16AMPDC@3600 RPM

(OPTIONAL)

NON-REMOVABLE

CONNECTIONS

REMOVABLE

CONNECTIONS

WIRING INSULATED CLIPS

NOTE: IF WIRING INSULATED

CLIPS WERE REMOVED FOR

SERVICING OF UNIT, THEY

SHOULD BE RE-INSTALLED TO

PROPERLY SECURE YOUR

WIRING.

SCH12

IGNITION SWITCH

CIRCUIT

POSITION

OFF

B+A1

RUN/OVERRIDE

B+S+A1

START

M+G+A1

B+A1

RUN

“MAKE”

L+A2

POWER OUTLET

(OPTIONAL)

12V

AMMETER

(OPTIONAL)

BLACK

BLACK /WHITE

ORANGE

RED

BROWN

BLUE

BLACK

BLACKBLACK

BLACK

RED

WHITE

GRAY

BLACK

PTO SWITCH

BLUE BLACK

TRACTOR - MODEL NO. YTH2648TDRF (96041026400), PRODUCT NO. 960 41 02-64

ELECTRICAL

100

227

79 21

With Service Minder Option

4646

With 12V Outlet Option

103

T11S

102

105

With Charge Indicator Option

142

(+) (-)

143

TRACTOR - MODEL NO. YTH2648TDRF (96041026400), PRODUCT NO. 960 41 02-64

ELECTRICAL

KEY PART

NO. NO. DESCRIPTION

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

1 532 16 34-65 Battery

2 874 76 04-12 Bolt Hex Hd. 1/4-20 unc x 3/4

8 532 18 64-91 Battery Box

16 532 17 61-38 Switch Interlock

21 532 40 02-52 Harness Socket Light

22 532 00 41-52 Bulb, Light # 1156

24 532 40 02-53 Cable Battery

25 532 41 28-95 Cable Starter

26 532 17 51-58 Fuse

27 873 51 04-00 Nut Keps Hex 1/4-20 unc

28 532 14 54-91 Cable Ground 21" Blk. 6 Ga.

29 532 40 15-45 Switch Seat

30 532 19 33-50 Switch Ign.

33 532 41 19-33 Key/Chain

34 532 11 07-12 Switch Light/Reset

40 581 02 27-01 Harness Ignition Dash

41 817 72 04-08 Screw Thd. Cut 1/4-20 x 1/2

42 532 13 15-63 Cover Terminal Red

43 532 19 25-07 Solenoid

46 532 40 17-63 Gauge Hourmeter

50 532 17 46-51 Switch PTO

55 817 06 05-12 Screw Thdrol. 5/16-18 x 3/4

59 532 40 03-03 Outlet 12-Volt

71 532 19 42-76 Harness Chassis

79 532 17 52-42 Socket Asm. Bulb

90 532 43 53-95 Cover Terminal Battery

91 532 19 02-70 Strap Battery

99 817 67 04-12 Screw Hex Wsh. Thdrol. 1/4-20 x 3/4

100 819 09 14-16 Washer 9/32 x 7/8 x 16 Ga.

102 532 40 44-54 Harness Pigtail

103 532 40 79-62 Harness Pigtail 12V Outlet

105 532 40 75-68 Switch Reverse

142 532 44 80-57 Harness Charge Port

TRACTOR - MODEL NO. YTH2648TDRF (96041026400), PRODUCT NO. 960 41 02-64

CHASSIS

306

125

146

chassis-tex_GT HUSQ II_94_r1

182

176

175

150

130

177

37 194

194

178

161 36

199

162

196

221

162

180

194

228

236

235

183

165

233

189

233

217

152

159

176

202

203

205 151

206

137

214

204

208

207

297

191

130

234

350

335

350

336

TRACTOR - MODEL NO. YTH2648TDRF (96041026400), PRODUCT NO. 960 41 02-64

CHASSIS

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

2 532 41 22-82 Drawbar Lower

3 532 44 44-81 Logo

5 532 43 74-86 Dash

14 532 44 11-77 Hood

15 532 43 97-33 Lens LH

18 532 44 06-53 Grille

25 532 44 33-85 Lens RH

36 817 06 05-12 Screw 5/16-18 x 3/4

37 532 44 12-08 Fender

58 532 41 22-81 Drawbar Upper

68 817 49 05-08 Screw 5/16-18 x 1/2

125 581 68 48-01 Clip Fuel Line

130 532 41 63-58 Screw #10 x 0.750 BOS Thread

137 532 40 75-90 Bumper Dash

146 581 85 79-01 Bolt

150 532 43 97-74 Air Duct

151 532 43 66-70 Bracket Pivot

152 532 43 60-86 Shield Browning

159 817 00 06-12 Screw Hexwsh THDR 3/8 - 16 x 3/4

161 532 43 99-29 Window Fuel

162 532 14 24-32 Screw

165 532 19 43-30 Support Tank Rear

175 532 19 63-04 Crossmember

176 532 40 07-76 Screw 10-24 x 5/8

177 532 19 52-27 Bushing Steering

178 532 19 97-82 Cargo Net Asm.

180 532 19 42-60 Chassis

182 532 40 68-59 Dash Lower

183 874 52 05-20 Bolt 5/16-18 x 1-1/4 Full Thread

189 817 00 05-12 Screw 5/16-18 x 3/4

191 532 43 74-55 Insert RH

194 873 90 05-00 Nut Lock Hex Flange 5/16-18

196 532 43 96-74 Console Asm. Deck Lift

199 532 19 82-59 Plate Deck Lift

202 532 43 97-28 Vent Side Hood RH

203 532 43 97-27 Vent Side Hood LH

204 532 43 57-14 Vent Top Hood

205 532 43 97-30 Skirt Hood Side RH

206 532 43 97-29 Skirt Hood Side LH

207 532 43 97-34 Bezel RH

208 532 43 97-35 Bezel LH

214 532 19 91-45 Clip Retainer Tinner

217 532 40 91-67 Rod Pivot

221 532 19 89-09 Reflector LH

228 532 19 51-61 Stud Fastner

233 532 19 65-39 Bolt Shoulder

234 532 40 47-42 Bumper Hood

235 532 40 61-29 Spacer Fender

236 873 93 05-00 Nut Lock 5/16-18 unc

297 532 43 74-56 Insert LH

306 873 90 06-00 Nut Lock

335 532 44 82-04 Cover Dash RH

336 532 43 98-46 Cover Dash LH

350 532 44 51-43 Clip X-mas Tree

- - 532 43 18-82 Kit Guard Brush

KEY PART

NO. NO. DESCRIPTION

KEY PART

NO. NO. DESCRIPTION

TRACTOR - MODEL NO. YTH2648TDRF (96041026400), PRODUCT NO. 960 41 02-64

DRIVE

231

170

185

225

125

drive-tex_K46_pedal_71_r3

220

213

221

160

206

207

209

92 125

116

188

161

184

167

160

159

221

186

189

187

185

163

153

208

210

125

215

153

211

166

211

222

125

226

227

159

197 196

73 33

205

116

230

183

205

116

307 214

284

190

TRACTOR - MODEL NO. YTH2648TDRF (96041026400), PRODUCT NO. 960 41 02-64

DRIVE

1 – – – – – – Transaxle, TUFFTORQ K46CR

(426121) (Order parts from

transaxle manufacturer.)

2 532 12 35-83 Key

15 819 13 13-16 Washer 13/32 x 13/16 x 16 Ga.

17 532 41 36-78 Spring, Brake

26 532 19 96-79 Spring Return Cruise

29 532 40 38-06 Rod, Brake

33 812 00 00-01 Ring E

35 583 86 45-01 Rod, Brake, Park

42 532 12 48-72 Cover, Foot Pedal

49 872 11 06-14 Bolt

50 532 19 43-27 Pulley Idler Flat

51 873 90 06-00 Lock Nut 3/8-16

52 532 19 43-26 Idler V-Groove

56 532 13 09-69 V-Belt, Drive

64 532 19 78-65 Shaft Asm. Pedal Brake Control

70 532 43 96-61 Console Shift

73 874 49 05-40 Bolt Hex Flghd 5/16-18 Gr. 5

74 532 14 24-32 Screw Hex Wsh. Hi-Lo 1/4 x 1/2 unc

80 532 44 06-19 Bracket Strap Torque

92 874 76 05-20 Bolt Fin Hex 5/16-18 unc x 1.25

99 532 41 57-42 Rod Spring Bypass

116 873 90 05-00 Nut Lock Hex Flange 5/16-18

125 817 00 05-12 Screw 5/16-18 x 3/4

153 532 12 47-88 Retainer Spring

159 876 02 04-12 Pin Cotter 1/8 x 3/4

160 532 16 94-84 Retainer Clip

161 532 10 57-09 Spring, Return, Clutch

163 532 44 82-75 Rod Pedal Control

166 532 42 91-64 Nut Push

167 532 40 52-57 Latch Brake Parking

170 532 41 34-30 Keeper Belt Centerspan

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

KEY PART

NO. NO. DESCRIPTION

KEY PART

NO. NO. DESCRIPTION

183 532 13 70-57 Spacer Split

184 532 44 14-55 Handle Parking Brake

185 872 11 06-22 Bolt Rdhd Sqnk 3/8-16 x 2-1/2

186 532 19 43-21 Spacer Retainer

187 819 13 32-10 Washer

188 532 19 43-23 Link Clutch Ground Drive

189 532 19 43-17 Bellcrank Ground Drive

190 532 19 43-18 Keeper Bellcrank Ground Drive

196 817 00 06-16 Screw 3/8-16 x 1

197 532 19 58-04 Bracket Clutch Anti-Rotation

205 532 12 17-48 Washer

206 532 19 78-67 Bracket Mount Latch Cruise

207 532 19 78-68 Latch Control Cruise

208 532 19 78-69 Gear Sector Control Cruise

209 532 19 95-92 Rod Control Cruise

210 532 19 78-60 Rocker Asm. Pedal Control

211 532 12 01-83 Bearing Nylon

213 532 40 31-19 Knob Control Cruise

214 532 41 68-63 Pedal Forward

215 532 40 17-23 Pedal Reverse

220 532 19 89-08 Reflector RH

221 532 40 31-87 Retainer Spring Clip Handle

222 879 21 20-10 Washer 21/32 x 1-1/4 x 10 Ga.

225 532 40 33-19 Keeper Belt Trans.

226 532 40 15-64 Bracket Mount Torque

227 817 49 05-12 Screw Thdrol 5/16-18 x 3/4

230 532 18 89-67 Washer Hardened

231 532 40 72-87 Idler V-Groove

284 532 41 76-93 Nut U-CHNL 1/4-20

307 874 18 04-12 Screw MACH CR 1/4-20 x 3/4

TRACTOR - MODEL NO. YTH2648TDRF (96041026400), PRODUCT NO. 960 41 02-64

ENGINE

SPARK ARRESTER KIT

116

engine-tex_bs-2cyl_27

117

KEY PART

NO. NO. DESCRIPTION

1 – – – – – – Engine Briggs Model No. 40H777-

1573-G5(442257) (Order parts from

engine manufacturer.)

2 532 14 97-23 Muffler

9 532 19 43-20 Keeper Belt Engine

11 532 40 00-08 Clutch Electric

12 532 40 50-97 Pulley Engine

15 532 42 28-04 Tank Fuel

18 532 43 96-45 Cap

20 532 42 43-40 Control Throttle

21 532 41 63-58 Screw #10 x .750 BOS Thread

28 532 40 04-14 Fuel Line

29 532 13 71-80 Spark Arrester Kit

37 532 12 34-87 Clamp Hose

41 532 12 61-97 Washer 1-1/2 OD x 15/32 ID x .250

42 810 04 07-00 Washer Lock 7/16

45 873 51 04-00 Nut Keps Hex 1/4-20 unc

62 532 43 40-17 Heat Shield

69 532 16 53-91 Gasket

70 532 15 99-55 Tube Exhaust

71 532 16 05-89 Exhaust Tube

79 532 18 39-06 Screw Socket HP 5/16-18 x 1

84 817 06 06-20 Screw 3/8-16 x 1-1/4

85 532 17 39-37 Bolt Hex 7/16-20 x 4 x Gr. 5-1.5 Thr

87 537 17 18-77 Bolt 5/16-18 unc x 3/4 w/Sems

90 817 00 06-16 Screw 3/8-16 x 1

91 532 18 74-95 Bushing 1.375 OD

116 539 13 26-24 Knob-Shift

117 532 42 08-28 Valve Fuel Reserve

TRACTOR - MODEL NO. YTH2648TDRF (96041026400), PRODUCT NO. 960 41 02-64

ENGINE

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

Engine Power Rating Information

The gross power rating for individual gas engine models is labeled in accordance with SAE (Society of Automotive En-

gineers) code J1940 (Small Engine Power & Torque Rating Procedure), and rating performance has been obtained and

corrected in accordance with SAE J1995 (Revision 2002-05). Torque values are derived at 3060 RPM; horsepower values

are derived at 3600 RPM. Actual gross engine power will be lower and is affected by, among other things, ambient operat-

ing conditions and engine-to-engine variability. Given both the wide array of products on which engines are placed and

the variety of environmental issues applicable to operating the equipment, the gas engine will not develop the rated gross

power when used in a given piece of power equipment (actual “on-site” or net power). This difference is due to a variety

of factors including, but not limited to, accessories (air cleaner, exhaust, charging, cooling, carburetor, fuel pump, etc.),

application limitations, ambient operating conditions (temperature, humidity, altitude), and engine-to-engine variability.

Due to manufacturing and capacity limitations, Briggs & Stratton may substitute an engine of higher rated power for this

Series engine.

TRACTOR - MODEL NO. YTH2648TDRF (96041026400), PRODUCT NO. 960 41 02-64

STEERING ASSEMBLY

13 13

steering-tex_TTR_7

KEY PART

NO. NO. DESCRIPTION

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

TRACTOR - MODEL NO. YTH2648TDRF (96041026400), PRODUCT NO. 960 41 02-64

STEERING ASSEMBLY

1 532 43 97-40 Wheel, Steering

2 532 43 68-70 Axle Asm., Front

4 532 43 68-73 Spindle Asm., LH

5 532 43 68-74 Spindle Asm., RH

6 532 12 49-31 Washer Thrust 0.75 x 1.23

7 532 12 17-48 Washer 25/32 x 1-5/8 x 16 Ga.

8 812 00 00-29 Ring, Klip #T5304-75

9 532 12 12-32 Cap, Spindle

13 532 12 17-49 Washer 25/32 x 1-1/4 x 16 Ga.

14 810 04 06-00 Washer, Lock 3/8

15 873 54 06-00 Nut, Crown Lock 3/8-24 unf

16 532 44 42-12 Shaft Steering (Two High Units)

19 532 19 47-29 Plate Steering

21 532 43 77-47 Adapter, Wheel Steering

22 532 19 48-45 Bushing, Strg. Blk

26 532 43 97-43 Insert, Wheel Steering

28 817 00 06-12 Screw 3/8-16 x 3/4

35 532 44 07-70 Gear, Sector Plate

45 819 18 38-12 Washer

51 873 94 08-00 Nut Hex 1/2-20 unf

53 532 18 89-67 Washer Hardened .793 x 1.637 x .060

58 532 19 47-47 Bolt Shoulder Sector Pivot CFM

59 532 19 47-48 Washer Thrust Sector Steering

60 873 97 10-00 Nut Flange Lock 5/8-11

61 532 43 68-84 Draglink, LH

62 532 43 68-85 Draglink, RH

63 817 00 05-12 Screw 5/16-18 x 3/4

64 532 19 98-49 Retainer Clip Spring Steering

66 871 02 07-48 Bolt Hex Fghd 7/16-14 x 3 Serr

67 532 19 47-37 Bushing PM Front Axle

68 873 90 07-00 Nut Lock Flange 7/16-14 Gr. 5

69 532 19 91-62 Washer 1.5 x .505 x .118

70 532 19 61-97 Bracket Deck Susp. Front

80 532 00 13-70 Washer

81 532 43 68-87 Link Cross RH

82 532 43 68-77 Pivot Bolt

85 532 44 18-73 Pivot RH

86 532 44 18-72 Pivot LH

TRACTOR - MODEL NO. YTH2648TDRF (96041026400), PRODUCT NO. 960 41 02-64

SEAT ASSEMBLY

1 532 44 32-63 Seat

2 532 18 01-66 Bracket Pivot Fender

3 532 14 06-75 Strap, Asm Fender

6 873 80 06-00 Nut, Lock w/Ins. 3/8-16 unc

7 532 12 41-81 Spring, Seat Cprsn

8 532 17 18-77 Bolt 5/16-18 unc x 3/4 w/Sems

10 532 19 69-77 Pan, Seat

21 532 17 18-52 Bolt, Shoulder 5/16-18

37 873 80 05-00 Nut, Lock 5/16-18 unc

40 532 43 98-71 Handle Slide Seat

41 532 19 82-00 Spring Latch Seat

43 874 76 06-12 Bolt Fin Hex 3/8-16 unc x 3/4

44 819 13 38-12 Washer 13/32 x 2-3/8 x 12 Ga.

KEY PART

NO. NO. DESCRIPTION

KEY PART

NO. NO. DESCRIPTION

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

seat-tex_6.5SL_3

TRACTOR - MODEL NO. YTH2648TDRF (96041026400), PRODUCT NO. 960 41 02-64

MOWER LIFT

KEY PART

NO. NO. DESCRIPTION

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

KEY PART

NO. NO. DESCRIPTION

2 532 42 20-27 Shaft Asm., Lift

3 532 19 52-30 Lever Asm., Lift RH

7 532 41 15-55 Grip, Lever

10 532 19 63-14 Spring Torsion

41 532 17 59-94 Nut, Lift Link

87 532 19 42-09 Pin Cotter 7/16 Bow Tie Lock

88 532 41 07-10 Spring Lift Assist

89 819 19 19-12 Washer Clear Zinc

91 532 40 34-07 Link Lift Susp Mower Rear

96 532 19 52-63 Bushing, Spherical

97 817 00 06-12 Screw 3/8-16 x .75

98 574 82 25-01 Link Lift Susp. Front Mower

114 873 36 07-00 Nut Jam 7/16-20







 















LIFTTEX?











TRACTOR - MODEL NO. YTH2648TDRF (96041026400), PRODUCT NO. 960 41 02-64

MOWER DECK

46 48

48_F_elec-Tex_5

61 62

TRACTOR - MODEL NO. YTH2648TDRF (96041026400), PRODUCT NO. 960 41 02-64

MOWER DECK

KEY PART

NO. NO. DESCRIPTION

KEY PART

NO. NO. DESCRIPTION

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

1 574 80 89-02 Deck

2 539 11 21-70 Housing Assembly

3 532 18 76-90 Washer-Spacer

4 532 17 43-75 Pulley, Mandrel

5 532 40 02-34 Nut, Flange Lock Top

6 532 17 39-84 Screw, Thd Roll

7 539 11 07-32 Discharge Chute

8 539 11 07-35 Spring - Torsion

9 539 11 07-36 Pin, Clevis 5/16 x 5.19

10 539 11 34-25 Blade, 16-1/4"

11 532 19 30-03 Bolt, Washer Asm 7/16-20

12 539 11 34-26 Confinement Plate

13 872 11 05-05 Rhsnb 5/16-18 x 5/8 Gr 5

14 873 80 05-00 Nut 5/16-18 Hex Nyloc

15 532 19 51-61 Stud, Fasten w/ Anti- Rotate

16 539 11 28-99 Nut 5/16-18 Hex Flange Nyloc

17 532 19 61-04 Pulley, Idler Spec. Hub

18 574 82 71-01 Arm, Idler, Blk

19 532 17 79-68 Pulley, Idler

20 539 13 27-28 Pulley, Idler

21 575 22 45-01 Idler Bushing

22 539 10 76-10 Wheel, Gauge

23 532 19 34-06 Bolt, Shoulder 3/8 16 x 3-5/8

24 521 99 65-01 Nut 3/8-16 Hex Flg Nyloc

25 575 22 47-02 Shield, Belt LH

27 539 10 47-63 Retainer 5/16c U Type

28 539 10 82-71 Hcs 3/8-16 x 3-1/2 Gr 5

29 539 10 65-04 Heavy Washer

30 819 14 16-14 Washer, 3/8 Flat Std

31 539 97 69-79 Nut 3/8-16 Hex Nyloc

32 539 99 09-23 Rhsnb 3/8-16 x 1-3/4 Gr 5

33 539 10 48-64 Washer, 7/16 Flat

34 532 17 85-15 Washer, Flat Hardened

35 873 90 07-00 Nut, 7/16-14 Hex

36 532 19 51-85 Arm, Susp., Rear

37 539 11 36-21 Sb 3/8-16 x 3/8 Skt Hd

38 819 13 13-16 Washer, 13/32 x 13/16 x 16 Ga

39 539 20 02-82 Nut, 3/8-16 Hex Jam Nyloc

40 532 17 60-66 Roller, Nose

41 532 17 91-27 Rod, Roller, Nose, Narrow

42 532 19 42-08 Pin Cotter 5/16 Bow Tie Lock

43 819 12 14-14 Washer, 3/8 x 7/8 x 14 Ga

44 575 96 72-02 Shield, Belt RH

45 874 78 05-16 Bolt Fin Hx 5/16-18 x 1

46 810 03 05-00 Wash 5/16 Slw

47 539 10 57-43 Decal, No Step

48 539 11 32-24 Decal, Warning

49 532 19 87-85 Decal, Deck Sch

50 532 41 55-98 Washout Port

51 817 49 04-08 Bolt, 1/4-20 x 1/2

52 874 78 07-40 Hcs 7/16-14 x 2-1/2 Gr 5

53 574 84 56-02 Belt, Deck

54 532 14 10-43 Guard, Belt

55 539 11 55-74 Eyebolt 5/16 x 3-1/2

56 539 99 05-85 Nut 5/16-18 Hex Whizlk

57 539 10 68-50 Spring

58 532 11 04-85 Ball Bearing

59 575 35 29-01 Pulley

60 532 16 94-84 Clip Retainer

61 532 40 48-51 Rod Anti Sway

62 819 13 13-12 Washer 13/32 x 13/16 x 12 Ga.

63 532 19 42-08 Pin Cotter 5/16 Bow Tie Lock

- - 532 44 53-59 Mower Deck Complete

SERVICE NOTES

15 DEGREES MAX.

FOLD ALONG DOTTED LINE

THIS IS A 15 DEGREE SLOPE

ONLY RIDE UP AND DOWN HILL,

NOT ACROSS HILL

SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION

WARNING: To avoid serious injury, operate your tractor up and

down the face of slopes, never across the face. Do not mow

slopes greater than 15 degrees. Make turns gradually to prevent

tipping or loss of control. Exercise extreme caution when

changing direction on slopes.

1. Fold this page along dotted line indicated above.

2. Hold page before you so that its left edge is vertically parallel to a tree

trunk or other upright structure.

3. Sight across the fold in the direction of hill slope you want to measure.

4. Compare the angle of the fold with the slope of the hill.

04.02.13 JM Printed in the U.S.A.

Husqvarna Lawn Mower Yth2648Tdrf Users Manual OM, YTH2648TDRF, 960410264, 2013 03, Tractor

YTH2648TDRF to the manual 668a7029-fe68-4a88-82cf-f16b3f85e879

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