ICP C8DNL100F14A1 User Manual 80+ SINGLE STAGE GAS FURNACE Manuals And Guides L0502521
ICP Furnace/Heater, Gas Manual L0502521 ICP Furnace/Heater, Gas Owner's Manual, ICP Furnace/Heater, Gas installation guides
User Manual: ICP C8DNL100F14A1 C8DNL100F14A1 ICP 80+ SINGLE STAGE GAS FURNACE - Manuals and Guides View the owners manual for your ICP 80+ SINGLE STAGE GAS FURNACE #C8DNL100F14A1. Home:Heating & Cooling Parts:Icp Parts:Icp 80+ SINGLE STAGE GAS FURNACE Manual
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Condensing Gas urnaces 90+ Four Position Furnaces N9MP1, N9MP2, *9MPD, *9MPT & *9MPV Non-Condensing Gas urnaces 80+ Four Position Furnaces N8MPN/L, *8MPN/L, *8MPT & *8MPV *8DNL (Downflow only) FIRE OR EXPLOSION HAZARD. Failure to follow safety warnings exactly could result in death, serious injury and/or property damage. -- Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance. -- WHAT TO DO IF YOU SMELL GAS • Do NOT try to light any appliance. on or adjacent to the furnace. Consumer: Retain these Installer: Affix these instructions instructions for future reference. ° Do NOT touch any electrical switch; do NOT use any phone in your building. ° Leave the building immediately ° Immediately call your gas supplier from a neighbor's phone. Follow the gas supplier's instructions. ° If you cannot reach your gas supplier, call the fire department. -- Installation and service must be performed by a qualified installer, service agency or the gas supplier. International Lewisburg, Comfort Products, LLC TN 37097 Printed inU.S.A. (06/28/2004) 441 02 2010 04 User's Information Manual Contents Danger, Warning and Caution ................ Safety Rules ............................. 2 3 Combustion Air (Your Safety) ................ Indoor Humidity (Your Comfort) .............. 4 5 About Your Furnace ....................... Operating Your Furnace .................... Furnace Maintenance ...................... Warranty ............................... 5 8 9 15 Danger,Warning and Caution Recognize safety information. This is the safety-alert Product Labeling symbol on the furnace and in instruction for personal injury. A. When manuals you see this symbol be alert to the potential Understand the signal words DANGER, WARNING and CAUTION. These words are used to identify levels of hazard seriousness. The signal word DANGER is only used on product labels to signify an immediate hazard. The signal words WARNING and CAUTION will be used on product labels manual and other manuals that may apply and throughout to the product. Signal words are used in combination with colors on product labels. Following are examples explanations of the colors used. and/or of product pictures labels with Danger Label White lettering on a black background which is white with a red background. except the word DANGER this Signal Words DANGER - Immediate sonal injury or death. hazards which WILL result in severe WARNING - Hazards or unsafe practices severe personal injury or death. which COULD per- result in CAUTION - Hazards or unsafe practices which MAY result in minor personal injury or product or property damage. "NOTE" is used to highlight hanced installation, suggestions reliability which will result in en- or operation. Warning Label White lettering on a black background WARNING which is black with an orange except the background. word Signal Words in Manuals The signal word WARNING following is used throughout this manual in the is used throughout this manual in the manner: The signal word CAUTION following manner: Caution Label White lettering which on a black background is black with a yellow except the word CAUTION background. 441 02 2010 04 User's Information Manual 4. Never block or any ducts provided DEATH, PERSONAL INJURY AND/OR PROPERTY DAMAGE HAZARD Consult a qualified installation, adjustment service agency and maintenance. 6. Check the life of the could water heaters, furnaces, gas-fired fireplaces, wood fireplaces, and several other items. Carbon monoxide can cause serious bodily injury a nd/or death. Carbon monoxide or"CO" is a colorless and odorless gas produced when fuel is not or when the flame does not receive suf- Therefore, to help alert people of potentially dangerous carbon monoxide levels, you should have carbon monoxide detectors that are listed as complying with a standard by a nationally recognized agency (e.g. ANSI/UL 2034-2002, CSA 6.19-01, vices 6-96) installed and dwelling (see Note below). B. There can be numerous or International Approval Sermaintained in the building or sources of fire or smoke ing or dwelling. Fire or smoke ca n cause serious ry, death, and/or property damage. Therefore, in a buildbodily injuin order to alert people of potentially dangerous fire or smoke, you should have fire and smoke detectors that are listed by Underwriters Laboratories installed and maintained in the building Note: C. or dwelling The manufacturer (see Note below). of your furnace does not test any de- tectors and makes no representations or type of detector. regarding To ensure of your furnace, should safe and efficient operation any brand you do the following: 1. Thoroughly read this manual and labels on the furnace. This will help you understand how your furnace operates and the hazards involved with gas and electricity. 2. The furnace area must be kept clear and free of combustible materials, gasoline, and other flammable vapors and liquids. 3. Do not use this furnace if any part has been underwater. A flood-damaged furnace is extremely dangerous. Attempts to use the furnace can result in fire or explosion. Immediately call a qualified service agency to inspect the furnace and to replace all control system parts, electrical parts, and gas controls which have been wet or the furnace, if deemed 441 02 201004 the combustion the possible air starvation in the Combustion Air section. air supply. necessary.; Some models use air tion Air (Your Safety)" section of this manual. If any of the signals are noticed, perform a combustion air check as shown in the following Combustion Air Checks section of this manual or call a qualified service agency. If you add The U.S. Consumer Product Safety Commission recommends that users of gas-burning appliances install carbon monoxide detectors. There can be various sources of car- burned completely ficient oxygen. for See the "Com- drawn from outdoors, See Figure 4. Other models and other appliances use combustion air from inside the structure. Air starvation signals are given in the following "Combus- for in a building or dwelling. The sources clothes dryers, gas cooking stoves, of the furnace of flue gases. Air (Your Safety) section of this manual. bustion is built to provide many years of safe and dependproviding it is properly installed and maintained. bon monoxide be gas-fired and safe operation and ventilation weather stripping, storm windows, fuel burning appliance, or remodel However,abuse and/or improper use can shorten furnace and create hazards for you, the owner. A. the openings on the furnace, air to the furnace. Air must be 5. Familiarize yourself with signals. These are outlined SafetyRules Your furnace able service for proper combustion Failure to observe and follow Cautions, Warnings and instructions could result in death, bodily injury or property damage. Read this manual and follow its instructions and adhere to all Cautions and Warnings in the manual and on the furnace. or obstruct that provide tion air check MUST insulation, an additional the structure, a combus- be accomplished after the addition 7. Maintain safety and service clearances from the furnace. These clearances are listed on the furnace rating plate. Keep the furnace area clean and free of combustible materials at all times. Never store gasoline, paint, aerosol cans, waxes, bleaches, dry cleaning fluid or items such as paper or rags near the furnace. 8. Examine tional the furnace insulation area when is added since the furnace some or addi- insulation mate- rials may be combustible. Furnace must be kept free and clear of exposed or loose insulation materials in the area of installation. 9. Check the return air duct connection. The duct connec- tion must be physically sound, sealed to the furnace casing and must terminate outside the space containing the furRace. 10.Should occurs, the gas supply fail to shut off or if overheating shut off the gas valve to the furnace before shutting offthe electrical supply. Read the label on the front of the furnace and the Operating Your Furnace section of this manual for steps to turn off the furnace. 11 .Familiarize yourself with all controls. Make sure you know how to shut off the gas and the electrical power to the furnace. Read the label on the front of the furnace and the Operating Your Furnace section of this manual for steps to start and turn off the furnace. If the furnace is to be shut down for an extended length of time (example; project), turn off both the gas and the electrical safety, always turn them off before performing maintenance on the furnace. 12. Establish a regular service remodeling power. For service or and maintenance sched- ule. This will ensure efficient and safe operation of the furnace. It is recommended that you have a qualified service agency perform a complete check on the furnace before each heating season. See furnace Qualified Agency Checks and Combustion Air Checks section of this manual. 13. Monthly Inspection. A properly adjusted gas furnace should not require cleaning at frequent intervals, but it should be inspected regularly to ensure safe and efficient operation. A brief monthly inspection is recommended that does not require disassembly. Examine the furnace installation to determine that: a. All flue gas carrying areas external to the furnace (i.e. chimney, vent connector) are clear and free of obstructions. b. The vent connector sound is in place, without holes slopes upward or excessive and corrosion. is User's Information Manual c. (Upflow or downflow installations with duct connection at bottom only.) The physical support of the furnace is Pilot Burner sound without sagging, cracks, gaps, etc., around the base so as to provide an air seal between the support and the base. d. There should furnace. be no obvious signs of deterioration Flame Sensor Pilot of the e. Check that the pilot and burner flames are in good adjustment. To inspect the Pilot and Main Burner flames it will be necessary to remove the Iouvered door on the Proper Flame Adjustment 3t8"1o1t2" front of the furnace, except for furnaces not having any louvers in the doors. The doors of these furnaces must ----- remain installed (to prevent changes in flame appearance) while inspecting the Pilot and Main Burner flames through the view port in the door. Contact a qualified service agency at once if an abnormal flame appearance is identified. Main Burner Flame: • Stable • Flames extending exchanger. • Flames Check do NOT touch Main See Figure directly NOTE: Dust may cause orange MUST NOT have solid, yellow Hot Surface Igniter for the following: and blue flames. from sides 10-11-65 1. burner into heat Combustion Air (Your Safety) of heat exchanger. tips or wisps of yellow, tips. but flames CARBON MONOXIDE POISONING HAZARD Lack of combustion air could result in carbon monoxide gas which could cause death or serious bodily injury. All fuel-burning appliances must be provided with enough fresh air for proper combustion and ventilation of flue gases. Some models use air from the space in which they are located, and other appliances in the same space may also be using indoor air for ventilation and/or combustion. Burner Face New materials and methods are being used in construction remodeling which result in lower energy costs for heating 10-10-78 • Check main burner flames monthly. • Check main burner flames monthly. Pilot Burner Flame: While the main flame should envelop the upper sor, as shown in Figure 2. f. With the equipment shutoff burner is ON, the part of the Flame Sen- nace, service g. Inspect If soot or deterioration DO NOT OPERATE turned is found FURNACE; inside the fur- call a qualified the drain line and overflow line monthly air conditioning cooling 2. or furnace can't get enough may produce carbon air, two monoxide The appliance may not vent flue gases properly. The following are signs that your appliances may not be getting enough air for proper combustion. Be aware of these signals; 1. Headaches-Nausea-Dizziness 2. Excessive humidity-heavily moist "clammy" feeling (concoil at- The appliances furnace gas. OFF, remove agency. densing furnace and/or tached to furnace). If the gas appliances or heating conditions may result: 1. valve and and cooling. It may also mean your appliances may not be getting enough air for combustion and ventilation of flue gases. The use of exhaust fans, fireplaces, clothes dryers, and other appliances consume air or vent it to the outdoors. the burner compartment door of the furnace to use a flashlight to inspect the visible parts of the burners and igniter. Check for loose soot and give particular attention to obvious deterioration from corrosion or other sources. Flame Sensor 3. Smoke chimney. from the in the fireplace frosted windows structure. won't draw up or a the 441 02 2010 04 User's Information Manual If draft hood spillage CARBON MONOXIDE POISONING HAZARD. Carbon monoxide poisoning could result in death from asphyxiation or serious bodily injury. If you experience headaches, nausea, or dizziness, carbon monoxide may be present. Leave the house immediately supplier. Combustion and call your gas 1. Check for plugged vent connectors stoppage and test again. 2. Ifyou have a fireplace, place and then check 3. If any of the above signals are noticed, perform a combustion air check or call a qualified service agency. If you add weather stripping, storm windows, insulation, an additional fuel burning appliance, or remodel the structure, a combustion be accomplished after the addition. air check 4. MUST Close all doors and windows. If you have a fireplace, fire and wait until flames are burning vigorously. 2. Turn on all exhausting devices, room exhaust fans and dryers 3. Turn on all vented gas appliances, ment (includes any room heaters) 4. Wait ten (10) minutes 5. On appliances door near the fire- If spillage stops, do not use the fireplace ply fresh air by a permanent duct. until you can sup- If you have kitchen and bathroom OFF and check for spillage. such as: kitchen (gas or electric). start a and bath- such as: heating equipand water heaters. to stabilize. with a draft hood, check for spillage by hold- Draft or the National Standard Installation / 1, Look Hood Draft Hood in for frequent fogging or excessive condensation Drop three ice cubes on humidity into a glass of water and stir. If, within cooking vapors may produce A good relative humidity is one just high enough to barely start condensation along the lower edges or lower corners of the windows, when it is cold outside. More than that can be damaging. is getting enough air for combustion. Return exhausting devices appliances to the condition in which you found them. B. Natural B-149.1-00 three minutes, moisture does not form on the glass, the air is too dry and a humidifier would be beneficial. (Do not per- --=/ Match flame pulls toward draft hood. This indicates no spillage and that appliance of Canada, CSA the inside of windows. This indicates the indoor level is too high for outdoor weather conditions. If the humidity midity: A. Code Relative humidity is important to your health. Proper humidification helps cut down incidences of respiratory illness. Air that is too wet may damage the building structure. Air that is too dry is uncomfortable. A quick way to test for proper humidity is as follows: form this test in the kitchen, inaccurate results.) _---L f fans, turn them Indoor Humidity(YourComfort) 2, Vent Pipe exhaust Spillage means air starvation and that an outdoor air duct or air intake must be installed to provide air directly to the area around the furnace. This duct or intake MUST comply Gas and Propane Canada. match 2" from the draft hood opening. Refer3, which shows a water heater draft hood. Heater open a windowor for spillage. in the U.S., 1. Water Repair with local and state building codes or in their absence with the National Fuel Gas Code NFPA 54/ANSI Z223.1-2002 Make the inspection as follows: ing a lighted ence Figure and chimneys. If spillage stops, do not use exhaust fans until you can supply fresh air by a permanent duct. Circuit breakers for fans should be turned off and marked as to why they are off. Air Checks for drafts is indicated: or discontinue to lower the hu- 1. Reduce Use range and bathroom exhaust fans while cooking and bathing. Open a door or window for a few minutes to bring in cool drier air. 3. Cook with 4. Take shorter 5. Install outside el. setting suggestions 2. and Match goes out or flame wavers away from draft hood. This indicates spillage and that appliance is not getting enough air for combustion. is too high, try these use of humidifier. pans covered. a fresh baths or showers air intake to the furnace with cooler water. duct. Cold, area lowers dry air brought the indoor in from humidity lev- appliance can CARBON MONOXIDE POISONING HAZARD. 6. Carbon monoxide from asphyxiation Have appliances contribute water 7. If the problem continues, consult a heating contractor about adding a heat recovery ventilator or air-to-air heat exchanger. poisoning could result in death or serious bodily injury. Draft hood spillage means there is not enough air for proper combustion and carbon monoxide may checked. A malfunctioning vapor to the structure. be present. AboutYourFurnace Keep a window open (a minimum of 2" ) near the appliance until a permanent combustion air duct is installed. Contact a qualified service agency. Figure 4, Figure 5, or Figure nents in the furnace. 441 02 2010 04 6 shows the location of the compo- User's Information Manual CirculatingAir Blower less a call for cooling is initiated. Blower speed will correspond to the mode of operation of the furnace. If the Fan Switch is posi- The blower circulates room air through the furnace, air ducts, and into the rooms of the structure. The blower can be set at the ther- tioned mostat blower In addition for automatic or manual operation. operates continuously. In automatic, In manual mode the the blower does not come on until a preset time after the gas valve is energized. When the structure reaches the temperature set on the thermostat, the furnace will shut off. The blower will continue to run until the furnace cools down. Thermostat There are many types and styles of thermostats. Most thermo- stats control both heating and cooling functions and have a Fan Switch with AUTO and ON settings. On AUTO, the Circulating Air Blower will cycle on/off with the furnace on the heating speed un- iiii I Furnace through c°mP°nent L°cati°ns f°r F°ur P°siti°n Equipment Shutoff will run continuously. some thermostats are programmable with multiple backs. The set backs can be pre-programmed the temperature automatically. Be sure to become familiar with your to lower set or raise thermostat, Rating Plate The rating plate contains important information for the service technician and lists the complete model, manufacturing and serial numbers. You should always provide questing parts or if you need service. Figure 6 for rating plate location. 90+ all these numbers when reSee Figure 4, Figure 5, or Furnaces Vent Pipe (Vent Pipe Connections Side Panel on Some Models Manual to ON the blower Air Intake Pipe (Required only for Direct-Vent Furnaces) Valve Vent Pipe Grommet Primary Heat Exchanger Diagnostic Vent Drain Combustion 1/2" I.D. Vent Furnace Blower Main Gas Control Valve Secondary Heat Exchanger Pi 5/8" I.D. Transition Pressure (some Door Interlock Condensate Switch Switches models Plastic Circulating Tra I have one) Transition Box Air Blower D C Motor Control (some models) Fan/Delay Rating Plate 25-24-10-1 Representative drawing only, some models may vary in appearance, Door Interlock Switch All the electrical power for the furnace goes through the door interlock switch. The interlock switch interrupts electrical power to the furnace when the blower door is removed. The furnace will not operate until the blower door is reinstalled. The off-delay is set by moving a set of switches on the control. The Wiring Diagram located on the inside of the blower door shows Figure Fan Control The fan/delay control provides to keep it on until the furnace The fan off-delay setting can be adjusted if the fan remains on long enough that cool drafts are felt in the room after the furnace shuts off. power to the circulating cools down. air blower the various 5, or Figure delay combinations. Refer 6 for location of the control. to Figure 4, If you are unsure how to set the Fan Control, contact a Qualified Service Agency. 441 02 2010 04 User's Information Manual Component Locations for 80+ Furnaces (4-Position) Venter get Pressure Switch (2 switches on some models) Manual Shutoff Equipment Valve Blower Furnace Control Main Gas Valve "Drip Leg Circulating Motor Fan/Delay Control Rating Plate 25-24-30V Representative Component Locations Blower for 80+ Furnaces drawing only,somemodelsmayvaryinappearance. (Downflow) Fan/Delay Control Circulating Motor Blower Venter Furnace Main Control Valve Diagnostic Light Gas Heat Exchanger Pressure Switch Rating Plate on inside of casing 25-24-20a-1 Representativedrawing0nly,some models may vary in appearance. Electronic Ignition Module/Gas Control Valve When the thermostat calls for heat it completes a circuit electronic ignition module. The module sends an electrical which ignites the pilot, and then opens the gas valve. 441 02 2010 04 to the signal When the flame is firmly is a malfunction, established, the gas valve the igniter shuts automatically shuts off. If there off the gas. User's Information Manual Pressure Switch The furnace shut down switches Should overheating occur or the gas control off, shut off the manual equipment shutoff is equipped the furnace with one or more pressure switches to under various flue conditions. The are connected to the furnace by factory supplied tubing. nace panels personal combustion in death electrical supply. Set thermostat to lowest temperature setting or set thermostat System Select Switch to OFF, if so equipped. 2. Turn Manual in place ex- position Equipment (at right angle Shutoff Valve for furnace to OFF or 90 ° to gas line). 3. Remove the burner compartment door by removing the two (2) screws securing the door in front and lifting the door up and outwards. Removing the door will expose the gas control valve switch. 4, Slide 5. Turn OFF the gas control electric valve power switch to OFF. to the furnace at the disconnect switch or circuit breaker. (May be left ON for set-back type thermostat with batteries, provided thermostat has system CARBON MONOXIDE POISONING HAZARD provide adequate air could result off the 1. Before starting your furnace be sure you read and understand all of the procedures in this manual. Check to make sure the furnace filter is clean and correctly installed. Failure to ventilation shutting fail to shut to the fur- Extended Shutdown OperatingYourFurnace Keep the blower access door and all access cept for inspection or maintenance. before valve valve select and and/or 6. switch Reinstall placed in the OFF position.) all doors. injury. Provisions for must be installation combustion and ventilation air Honeywell provided for in accordance with instructions supplied with furnace. Gas Control Valve Single Stage OUTLET Starting The Furnace See Figure 7 for an illustration of the gas control 0n\Off Switch valve. 1. Turn the thermostat to its lowest temperature setting OFF if equipped with a System Select Switch. 2. Turn OFF all electric power to the furnace switch or circuit breaker. 3, Remove the burner compartment door by removing the two(2) screws securing the door in front and lifting the door up and outwards. Removing control valve switch. 4. Slide 5. Wait five (5) minutes the gas control gas, STOP! this manual. at the disconnect the door will expose valve switch or to to OFF. See Figure 7. Slide 7. Reinstall the control 8. Turn ON all electrical 9. Set the thermostat tem Select Switch dwg 25-23-31a to clear out any gas. If you then smell Follow the safety information on the cover of If you do not smell gas, go to the next step. 6. INLET the gas valve switch Diagnostic to ON. Two Stage all doors. power Light to the furnace. to the desired to HEAT. 0n\Off Switch Diagnostic Light temperature and the SysOUTLET The furnace will activate an igniter When the pilot lights and verifies tem brings on the main burners. which a steady lights the pilot flame. flame, the ignition sys- System Retries The ignition system tries to relight the burners in flame sensor detects no flame flame while for heat. whenever the builtthe thermostat calls TurningOff The Furnace INLET Set the thermostat to the lowest tem Select to OFF, if so equipped. Switch temperature setting or set Sys- 25-22-49a 441 02 2010 04 User's Information Manual L P Model Furnaces 1. Disconnect the 1/2" I.D. rubber hose from the vent drain fitting (or tee) that is located downstream of the combustion blower. Insert a funnel into the hose and pour four (4) ounces of sanitary type (RV) antifreeze into the condensate trap. Reconnect the 1/2" I.D. rubber hose to the stub FIRE OR EXPLOSION HAZARD on the vent drain Failure to detect and stop gas leak could death, bodily injury, or property damage. result in 2. petroleum) gas furnace cavated or low lying area, we recommend L.P. gas supplier about installing a warning you of a gas leak. is installed in an ex- that you contact your device that would alert with the hose clamp. Disconnect the 518" I.D. rubber hose from the condensate trap. Insert a funnel into the hose and pour four (4) ounces densate trap. Secure with the hose When you return home, your furnace not necessary to drain the antifreeze clamp. will be ready to start, as it is from the furnace. FurnaceMaintenance Have your furnace (before the heating Frozen Water Pipe Hazard Secure of sanitary type (RV) antifreeze into the plastic transition box. Squeeze the hose together near the end and quickly reconnect the 5/8" I.D. rubber hose to the stub on the con- Propane gas is heavier than air. Leaking gas can settle in low areas such as crawl space. If you suspect the presence of gas, follow the instructions on the cover of this manual. If your L.P. (liquefied fitting. inspected and serviced on an annual basis season) by a qualified service agency. Labeling FROZEN AND BURST WATER PIPE HAZARD. Failure to protect against frozen pipes may result in burst water pipes, serious property damage and/or personal injury. Furnace may shut down. Do not leave your home unattended for long periods during freezing weather without turning off water supply and draining water pipes or otherwise protecting against the risk of frozen pipes. FIRE OR EXPLOSION HAZARD Wiring errors can cause improper and dangerous operation that could result in death, bodily injury, and/or property damage. Label all wires prior to disconnection when servicing controls. Verify proper operation after servicing. Only qualified service agencies should attempt electrical service. Your furnace is designed solely to provide a safe and comfortable living environment. The furnace is NOT designed to ensure that water pipes will not freeze. It is equipped with several safety devices that are designed to turn the furnace off and prevent it from Pressure Switches restarting During in the event of various potentially unsafe conditions. tubes regular yearly on the pressure maintenance, check for cracks in any switches. If your furnace remains off for an extended time, the pipes in your home could freeze and burst, resulting in serious water damage. If the structure will be unattended take these precautions. 1, during cold weather, you should ELECTRIC SHOCK HAZARD Turn off the water supply to the structure and drain the water lines if possible and add an antifreeze for potable water to drain traps and toilet tanks. Open faucets in appropriate areas. -or- 2, Have someone check the structure frequently during cold weather to make sure it is warm enough to prevent pipes from freezing. Instruct them on a qualified service agency to call to provide service, if required. -or- 3, Install a reliable somebody Winter remote of freezing sensing conditions Shutdown If you go away during the winter device within that will notify the home. (90+ Furnaces) months and do not leave the heat on in your home, the plastic transition box and the condensate trap on the furnace must be protected from freeze damage. (See Figure 4) 441 02 201004 Failure to disconnect electricity could result in death or bodily injury. Turn off electrical power to furnace before performing any maintenance or removing panels or doors. Air Filters/IVlonthly The air filter(s) should be inspected at least monthly and cleaned or replaced as required. There are two types of filters that are commonly used. Washable filters (constructed of aluminum mesh, foam, or reinforced fibers) may be cleaned by soaking in mild detergent and rinsing with water. The fiberglass disposable type should be REPLACED before it becomes clogged. Remember adequate that dirty filters heatinq are the most common or coolinq_[oerformance. cause of in- User's Information Manual 3. Slide 4. Inspect the filter(s) filter is aluminum RISK OF REDUCED FURNACE LIFE the filter out of the filter rack. See Figure coating Use of excessively dirty and/or restrictive air filters may increase furnace operating temperatures and shorten the life of the furnace. Filters specified for the furnace are rated at a maximum of 600 FPM air velocity and sized for the furnace's airflow rate. Replacement filters must be of equivalent type, size, and rating except as described below. 8. and replace or clean washable types. If mesh it should be recoated with filter spray 5. Reinstall the end cap in the filter rack. 6. Turn on electric power to furnace. Filter Rack Outside Furnace Disposable, low-velocity filters may be used to replace washable, high-velocity filters, providing they are sized for 300 FPM or less. If you are uncertain of the type of replacement filter to use, consult the furnace installer or a qualified service agency for assistance. Replacement Filters If the filter is not located cated somewhere End cap at or within in the return-air the furnace, it should duct system. The recommended sizes and types of filters that may be used with your furnace are based on the furnace's heating gas input rate (and cooling system capacity, if so equipped). Replacement filters should be of the same type and size as the original filters, to ensure adequate air flow and filtering. A disposable low velocity filter can be replaced with a washable high velocity type. velocity 25-24-62-1 be lo- Do not replace a high velocity filter with a disposable filter, except as permitted below. low If a cleanable (high-velocity) filter(s) is to be replaced with a disposable (low-velocity) filter(s), the airflowarea of the filter(s) must be doubled (i.e., a second filter of the same size must be installed so that only half of the air goes through each filter). A second return-air duct to the furnace may be required in which to install the Filter Replacement Inside - Bottom Furnace, 1. Turn off electric power 2. Remove door. 3. Slide 4. Inspect the filter(s) filter is aluminum blower filter straight coating Mounted Filter (*8MPN/L) to furnace. out toward you. See Figure 9. and replace or clean washable types. If mesh it should be recoated with filter spray 5. Replace 6. Turn on electric blower door. power to furnace. second filter. Modification of a furnace installation shall comply with the local installation code and the furnace installation instructions, and shall be made NOTE: Some proper rection direction of air flow through will be towards the blower installed Filter filters only by a Qualified are marked with Service an arrow 1 Furnace Bottom Mounted Filter Inside Agency. to indicate Center Clip side-to-side the the filter. The air flow dimotor. Make sure filter is correctly. Replacement The filter may be installed - Upflow inside the bottom (*8MPN/L) of the furnace blower compartment, or the filter(s) rack may be installed under the furnace or on either or both sides of the furnace. A plastic end cap(s) is inserted in the filter rack(s) after the filter(s) is installed. The end ca p keeps air from esca ping around the open end of the filter rack. See Figure 8 and Figure 9 for side and bottom locations. Rack end cap is similar for bottom mounted filter rack. Filter rack(s) filter simply attached slides to the outside of the furnace 25-24-18-1 is made so the out one end for removal. Filter Replacement - Bottom Mounted Filter Rack Outside or Side Furnace Filter Replacement Downflow *8MPN/L - Horizontal (Not *8DNL) and 1. Turn OFF electric power to furnace. The filter may be installed at the inlet end of the blower compartment, either inside or outside the furnace. Side inlet filter loca- 2. Remove the end cap from the filter rack. tions are not permitted for horizontal or downflow applications. 441 02 2010 04 User's Information Manual External Filter Rack A plastic end cap is inserted in the filter rack after the filter is installed. The end cap keeps air from escaping around the open end of the filter rack. See Figure 8 for removal of filter. Filter racks attached to the furnace slides out one end for removal. 1. Turn OFF electric 2. Remove are made so the filter simply Turn OFF power to furnace. 2. Remove 3. Reach up above right side of blower, of rack at top of furnace. 4. Straighten compartment 5. the filter rack. 4. Inspect the filter(s) and replace filter is aluminum mesh it should or clean washable types. If be recoated with filter coat- ing spray. and lift dirty filters out down at side of blower. right side of door opening. Inspect the filter(s) and replace or clean washable types. If filter is aluminum mesh, it should be recoated with filter coating 3. Slide the filter out of the filter rack. door. up filters and pull straight Pull out through power to furnace. the end cap from 1. spray. 6. Reinstall the filters 7. Reinstall blower 8. Turn ON electric in the filter rack. compartment power door. to the furnace. 5. Reinstall the end cap in the filter rack. 6. Turn furnace Internally on. Mounted 1. Turn OFF power 2. Remove 3. Slide blower Downflow *8DNL Filter Filter Replacement to furnace. door. filter straight out toward you. 4. Inspect the filter(s) and replace filter is aluminum mesh it should (See Figure 9.) or clean washable types. If be recoated with filter coat- Left Side ing spray. 5. Replace blower 6. Turn on electric door power Filter Replacement (Not *8MPN/L) Two filters are supplied to furnace. -- Downflow with all '8DNL _8DNL downflow models. Right Side (See to Figure 10) Refer to note for proper size. The filters are installed through the top of the downflow furnace from the right side. To remove filter, refer to Figure 10 for the following steps. NOTE: Two (2) 16" x 18" cleanable high-velocity filters are recommended. A _8DNL downflow furnace with airflow up to 1200 cfm is permitted to replace the 16" x 18" cleanable high-velocity filters with two 16" x 18" dis )osable filters. Recommended furnace Size Heating Input 1000 x Btuh Filter Sizes Nominal Air Flow Cubic Feet per Minute (CFM) 5O 25-21-16a Recommended Filter Sizes Sq. In, Surface Area/Nominal Size (inches) Disposable Cleanable Filters Filters 800-900 500 or 20 x 25 50, 75, and 100 1100-1300 350 or 14 x 25 (2Req.) 350 or 14 x 25 50,75,100, 1300-1500 400 or 16 x 18 (2Req.) 400 or16x18 100 and 125 1500-1700 500 or 20 x 25 (2 Req.) 500 or 20 x 25 125 1900-2100 600 or 20 x 30 (2 Req.) 500 or 20 x 25 150 2300-2500 600 or 20 x 30 (2 Req.) 720 or 24 x 30 and125 Lubrication 2. Check The blower motor and the combustion air blower are prelubricated by the manufacturer and DO NOT require oiling. 3. Check supply and return air ducts and connections to furnace. Qualified 4. Check Service Agency Checks When the furnace is being inspected for condition and operation have the Qualified Service Agency check the following items. 1. Check all flue gas passages including main and pilot burners, heat exchanger, and vent. 441 02 201004 electrical 350 or 14 x 25 circulating wiring and connections. for leakage, blockage air blower wheel and motor. Clean them if required. 5. Perform safety an operational controls function checkout on the furnace and that furnace operates For additional information, the Qualified Service consult the installation instructions for the furnace. to be sure properly. Agency can User's Information Manual 441 02 2010 04 User's Information Manual 441 02 2010 04 User's Information Manual 441 02 2010 04 INTERNATIONAL COMFORT PRODUCTS LIMITED WARRANTY CERTIFICATE For Cooling SAVE THIS province CERTIFICATE, It gives you specific legal rights, & Heating and you Products may also have other rights which may vary from state to state and to province. If your unit needs servicing, contact a qualified dealer or qualified service agency of your choice. When requesting service, please have the model and serial number from each unit in your heating and/or cooling system readily available. If your dealer needs assistance, the distributor is available to provide support and we, in turn, support its efforts. Fill in the installation date and model and serial numbers of the unit in the space provided below and retain this Limited Warranty for your files. GENERAL TERMS Subject to the conditions and limitations stated herein, during the term of this Limited Warranty, we will provide a replacement for any functional component part (as defined below) of your unit that fails due to defect in materials or workmanship. The term of this Limited Warranty is five years from installation on Residential Products and one year from installation on Commercial Products or applications. Except as otherwise stated in the "Additional Terms" section, this Limited Warranty covers only the original purchaser and subsequent transferees, and only while the unit remains at the site of the original installation (except for mobile home installations), and only if the unit is installed inside the continental United States, Puerto Rico, Alaska, Hawaii or Canada. In addition, the Limited Warranty applies only if the unit is installed and operated in accordance with the printed instructions accompanying the unit, and in compliance with all applicable installation and building codes and good trade practices. As used in this Limited Warranty, "installation" means the original installation of the unit. THERE ARE EXCEPTIONS to this Limited Warranty as described on the reverse side of this page. All replacement parts will be warranted for the unused portion of the warranty coverage period on the unit. The part to be replaced must be returned by the dealer to a distributor that sells products for International Comfort Products, in exchange for the replacement part. In lieu of providing a replacement part, we may, at our sole option, refund to you an amount equal to the distributor's component purchase price from us, or provide to you a credit equal to that amount to be applied toward the purchase of any new unit that we distribute. If a credit for a new unit is given in lieu of a replacement part, the rating plate from the unit being replaced must be submitted on a warranty claim, and your dealer must make the unit being replaced available to our distributor for disposition. As a condition to warranty coverage, the unit must receive yearly maintenance, as described in the owner's manual, by a dealer. Satisfactory proof of yearly service by a dealer may be required. "Functional component parts" include only the following: blower motor, unit-mounted sensors & timers, condenser motor, evaporator coil, condenser coil, condenser fan, capacitor, transformer, single-phase strip heat elements, expansion device, reversing valve, solenoid valve, service valve, electronic and electro-mechanical control board, ignitor, ignition module, draft inducer assembly, burner pilot, gas valve, limit control, pressure switch, relays and contactors, blower wheel, interlock switch, crosslighter, pilot shield, gas & oil burners, oil pure p assembly, accumulators and factory installed driers and strainers. This Limited Warranty DOES NOT COVER any labor, material, refractory chambers, reclaiming, freight and/or handling charges associated with any repair or replacement oil nozzles, refrigerant, refrigerant inspection and such charges will be your responsibility. and refrigerant To establish the installation date for any purpose under this Limited Warranty, you must retain the original records that ca n establish the installation date ofyour unit. Ifyoudonot providesuchdocumentsthestartdateoftheterm ofthis Limited Warrantywillbe based upon thedate of unit manufacture, plus thirty (30) days. In establishing that the required yearly service has occurred, you must furnish proof of yearly service by a qualified service agency. This Limited Warranty does not cover: (a) failure or damages caused by accident, abuse, negligence, misuse, riot, fire, flood, or Acts of God (b) damages caused by operating the unit where there is a corrosive atmosphere containing chlorine, fluorine, or any other damaging chemicals (other than those found in a normal residential environment) (c) damages caused by an unauthorized alteration or repair of the unit affecting its stability or performance (d) damages caused by improper matching or application of the unit or the unit's components (e) damages caused by failing to provide proper maintenance and service to the unit in accordance with this Limited Warranty Certificate and the printed instructions originally provided with the unit (f) any expenses incurred for erecting, disconnecting, or dismantling the unit (g) parts or supplies used in connection with service or maintenance, such as refrigerant, refractory chambers, oil nozzles, filters, or belts (h) damage, repairs, inoperation or inefficiency resulting from faulty installation or application (i) electricity or fuel costs or any increase in electricity or fuel cost whatsoever including additional or unusual use of supplemental electric heat (i) units which have not had the required yearly maintenance described elsewhere in this limited warranty. In no event shall we be liable for any incidental, consequential, or special damages or expenses in connection with any use or failure of this unit. WE HAVE NOT MADE, DO NOT MAKE, AND HEREBY DISCLAIM ANY IMPLIED CONDITION OR IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR USE OR PURPOSE, AND ANY IMPLIED CONDITION OR IMPLIED WARRANTY OF MERCHANTABILITY, TO THE FULLEST EXTENT ALLOWED BY LAW. WE MAKE NO EXPRESS OR IMPLIED WARRANTIES EXCEPT AS STATED IN THIS LIMITED WARRANTY CERTIFICATE. No one is authorized to change this Limited Warranty or to create for us any other obligation or liability in connection with this unit. Any implied warranties that are not disclaimable shall last only for the term of the express warranty contained herein. Some states and provinces do not allow the exclusion or limitation of incidental or consequential damages or do not allow limitations on how long a n implied warranty or condition lasts, so the a bore limitations or exclusions may not apply to you. The provisions of this Limited Warranty are in addition to and not a modification of or subtraction from any statutory warranties and other rights and remedies provided by law. Please refer to reverse side of this page for additional terms. Model No. Serial No. Date Installed USA: International Comfort Products, LLC • 650 Hell-Quaker Avenue • nO. Box 128 • Lewisburg, Tennessee 37091 • (931-270-4100) CANADA: International Comfort Products division of UTC Canada Corporation • 6060 Burnside Court, Unit 1, Mississauga, Ontario L5T 2T5 (905-795-8113). Manufacturers of Airquest, Arcoaire, Clare, Comfortmaker, Dettson, Hell, Keeprite, Lincoln, Tempstar and other quality brand name private label products. Part No, 401 06 1010 24 (Orig. 11/03/2003) ADDITIONAL Tile Additional Terms Warranty CENTRAL for tile components coverage is limited TERMS FOR RESIDENTIAL listed below to parts that APPLICATIONS are in addition to, and subject fail due to defect in materials to, the General or workmanship ONLY Terms on tile reverse daring the specified side of this page. term. GAS & OIL FURNACE HEAT EXCHANGERS* Gas Model Series: C9MPV, H9MPV, T9MPV, C9MPT, H9MPT, T9MPT, C9MPD, H9MPD, T9MP: Limited Lifetime Warranty on heat exchangers. If a heat exchanger on one of these furnaces fails due to defect in the part, we will provide a replacement part or, at our option, credit toward the purchase of a new furnace manufactured by us. This additional Limited Warranty runs only to the original purchaser, and lasts only for as long as the original purchaser lives in the home where the furnace is initially installed.** It is not transferable to any subsequent owner. If the furnace was not installed in the home owned by the original purchaser, if the original purchaser sells the home to a subsequent owner, or if proof of original purchase cannot be provided, then the limited warranty is only for 20 years from the date of original installation. Gas Model Series: fails in one of these Gas Model T8MPV. furnaces Series: replacement installation. H8MPV. C8MPV. T8MPT. H8MPT. C8MPT: due to defect for 25 years from the original T8MPN. heat exchanger H8MPN. C8MPN. will be provided T8MPL. H8MPL. for any heat exchanger A replacement heat exchanger date of installation. C8MPL. T8DNL. H8DNL. that fails in one of these will be provided C8DNL furnaces N8MPN. due to defect for any heat exchanger N8MPL. N9MP1. for 20 years from that N9MP2: original A date of Oil Model Series: OLR(105. 160. 182L OCF. OLF. OUF. NOLF. NOUE OLB. OHB. ODH. FLO. MBO. LBO. NOMF: Limited Lifetime Warranty on heat exchangers. If a heat exc ha nger on one of these furnaces fails due to defect in the part, we will provide a replacement part or, at our option, credit toward the purchase of a new furnace manufactured by us. This additional Limited Warranty runs only to the original purchaser, and lasts only for as Iongastheoriginalpurchaserlivesinthehomewherethefurnaceisinitiallyinstalled.** Iris nottransferabletoanysubsequentowner. If the furnace was not installed in the home of the original purchaser, if the original purchaser sells the home to a subsequent owner, or if proof of original purchase cannot be provided, then the limited warranty is only for 20 years from the date of original installation. Oil Fired Floor Furnace: NFO: A replacement heat exchanger will be provided for any heat exchanger that fails doe to defect for 10 years from installation with the following limitation: during the sixth through tenth year, any credit toward your purchase of a component or toward the purchase of any new unit will be in an amount equal to the distributor's purchase price reduced by 20 percent for each year after the fifth year. ADDITIONAL TERMS FOR OIL FURNACE APPLICATIONS ONLY 1) OIL BURNERS - A replacement for 5 years from date of original installation for Oil Burner Parts. 2) OPTIONAL ACCESSORIES AND FUNCTIONAL PARTS: A replacement for 5 years from date of original oil nozzles not included) GAS/ELECTRIC Model series: PACKAGED PGAD, PGAA, installation. (Refractory and UNITS HEAT EXCHANGERS PGMD, PGME, PGF, GPFM, PGC, GPCM: A replacement for 10 years from original date of installation. COMPRESSORS:* 1) Premium Model Units: HAC0. HAC2. HAC4. CAC0. CAC2. CAC4. KAC0. TCA0. TCA2. TCA4. HHP0. HHP2. HHP4. CliP0. CliP2. CliP4. TCH0. TCH2. TCH4.HXA2.TXA2.CXA2.HXA4.TXA4.CXA4. PGME. PYMC. PHAD. PGAD. PA95. PAPC. PAK. APK: To the original purchaser a replacement for 10 years from original date of installation, only if the unit is installed with factory matched coils, except air conditioner condensing units with a nominal S E E R of 10 may be matched with evaporator coils of the same nominal tonnage regardless of manufacturer and in accordance to factory recommendations. This limited 10-year warranty is not transferable to any subsequent owner. HOWEVE R, if the unit was not installed in the home owned by the original purchaser, if the purchaser sells the home to a subsequent owner, or if proof of original purchase cannot be provided, then the limited warranty is only for 5 years from the original date of installation.** 2) All Other Models: Air Conditioners. Heat Pumns. & Combination Gas/Electric Units: NAC0. NAC2. NHP0. NHP2. AO. A2. HO. H2. PGF. PGC. GPFM. GPCM. PAR APFM. PHF. HPFM. PGAA. PGMD. PA55. PH55. PAPA. PYPA. PGS. GPSM: A replacement for 5 years from date of original installation, only if: (a) air conditioner condensing units with S E E R rating in the range of 10 to 11 S E E R are matched with evaporator coils of the same nominal tonnage regardless of manufacturer and in accordance to factory recommendations, or (b) heat pump condensing units are used with factory matched coils, unless written approval to do otherwise is obtained from manufacturer. ADDITIONAL TERMS FOR COMMERCIAL PRODUCT OR APPLICATIONS For purposes of this warranty a commercial product or application is one in which: is designed for operation with 3 phase electrical power, or is installed in a commercial school, restaurant, church, hotel etc., 3-Phase Models: PGF, GPFM, PHB, PHE, PYMD, HPB, PHS, Tile additional Terms GPF, PGAD, PGME, PGB, PGMG, PGMF, PGS, GPSM, PGE, CAC, ACC, CAE, ACE, CHC, HCC, CHE, HCE, CHB, YA: of tire components 1) GAS FIRED HEAT EXCHANGERS a) NOTE: PGS, GPSM 3 to 5 Ton listed below are in addition (ALL MODELS, except Models:* A replacement 2) COMPRESSORS (ALL MODELS):* 3) OPTIONAL ACCESSORIES AND A replacement for 5 years FUNCTIONAL COMPONENT A replacement for 1 year from date of original installation. 4) COMMERCIAL OIL MODELS: OLR210, OLR350, OTF210, *To receive advantage **To receive of your advantage limited warranty, of your warranty, to and PGS, GPSM for 15 years you must provide ONLY the product has over 5 tons nominal cooling capacity, or establi shment such as a beauty or hair salon, hospital, subject APE, to tire General PAE, Terms PAB, PAMD, PAS, on tire reverse 3to 5 Ton):* A replacement for 10 years from date of original installation. PAF, APFM, APE side of this page. from date of original installation. from date of original installation. PARTS (ALL MODELS):* AMT3, AMT4, proof of yearly you must retain the original records AMP3: Ten(10) service Year Limited by a qualified that can establish service the installation Warranty on heat exchangers. agency. date and proof of purchase of the unit. MINI SPLITS: Summary - Mini Additional terms The additional 1) Compressors installation. Splits Warranted for Mini Terms for one (1) year on all replacement parts. Splits: of the components (All Models): listed below A replacement are in addition compressor to, and subject will be provided to, the General for all compressors 2) Optional Accessories and Functional Components Parts (All Models): A replacement part will be provided for all parts that fail due to defect for one (1) year Failure to maintain the equipment through annual maintenance by a qualified service with all warranty claims. Proof of purchase and installation date must be submitted from date Terms on the reverse that fail due to defect of original side of this page. for 5 years from date of original installation. agency shall void the warranty. with all claims. Proof of service will be required
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