ICP Furnace/Heater, Oil Manual L0502544

User Manual: ICP ICP Furnace/Heater, Oil Manual ICP Furnace/Heater, Oil Owner's Manual, ICP Furnace/Heater, Oil installation guides

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UPFLOW WARM AIR
FURNACE
Save these instructions
Printed in Canada

for future

reference.
2001/09/17

X40054 Rev. I
445 01 4052 02

PART 1
INSTALLATION

SAFE INSTALLATION REQUIREMENTS

Installation or repairs made by unqualified persons
can result in hazards to you a nd others. Installation
MUST conform with codes or, in the absence of
local codes, with codes of the country having
jurisdiction.
The information contained in this manual is
intended for use by a qualified service technician
familiar with safety procedures and equipped with
the proper tools and test instruments.

SAFETY LABELLING AND SIGNAL WORDS

1.1)

Danger, Warning and Caution:

Failure to carefully read and follow all instructions
in this manual can result in furnace malfunction,
property damage, personal injury and/or death.

The signal words DANGER, WARNING and CAUTION are used to
identify levels of hazard seriousness.
The signal word DANGER is
only used in product labels to signify an immediate hazard. Thes_
words WARNING and CAUTION will be used on product labels and
throughout this manual and other manuals that may apply to the
product.

1.2)
DANGER-

Fire hazard
The furnace must be installed in a level position,
never where it will slope to the front.
If the furnace were installed in that position, oil
could drain into the furnace vestibule and create a
fire hazard, instead of draining properly into the
combustion chamber.

Signal Words:
Immediate hazards which WILL result in death or serious

injury.
WARNING - Hazards or unsafe practices which
death or injury.

COULD result in

CAUTION - Hazards or unsafe practices which
personal injury or product or property damage.

COULD result in

1.3)

to contact a qualified installer to ensure that the installation is
I adequate
NOTE: It isand
the conforms
personal responsibility
obligation
of the customer
to governing and
codes
and ordinances.

This furnace is NOT approved for installation in mobile homes,
trailers or recreation vehicles.

You must have a sufficient supply of fresh air for combustion and
ventilation to the area in which the furnace is located.
Do NOT use this furnace as a construction heater or to heat a

Signal Words in Manuals:

The signal word WARNING is used throughout this manual in the
following manner:

c.
d.

The signal word CAUTION is used throughout
following manner:

CAUTION

this manual in the

f.
g.

]
h.

building that is under construction.
Use only the Type of fuel oil approved for this furnace (see
Rating Plate on unit). Overfiring will result in failure of heat
exchanger and cause dangerous operation.
Visually check all oil line joints for signs of wetness, which would
indicate a leak.
Connect furnace to the chimney.
The points in Part 2 "Operation" are vital to the proper and safe
operation of the heating system. Take the time to be sure they
are all done.
Follow the rules of the NFPA Pamphlet No.31 (for USA) and B139 (for Canada) or local codes for locating and installing the oil
storage tank.
Follow a regular service and maintenance schedule for efficient
and safe operation.

j.
k.
I.
m.
n.
2.1)

Before
servicing,
allow
fumace
tocool.Always
shutoffelectricity
andfueltofurnace
when
servicing.
Thiswllprevent
electrical
shock
orburns.
Seal
supply
andreturn
airducts.
Theventsystem
MUST
bechecked
todetermine
thatitisthe
correct
typeandsize.
Install
correct
filtertypeandsize.
Unit
MUST
beinstalled
soelectrical
components
areprotected
fromdirect
contact
withwater.
Safety Rules:

Your unit is built to provide many years of safe and dependable
service providing it is properly installed and maintained. However,
abuse and/or improper use can shorten the life of the unit and create
hazards for you, the owner.
The U.S. Consumer Product Safety Commission recommends
that users of oil-burning appliances install carbon monoxide
detectors. There can be various sources of carbon monoxide in
a building or dwelling. The sources could be gas-fired clothes
dryers, gas cooking stoves, water heaters, furnaces, gas-fired
fireplaces, wood fireplaces, and several other items. Carbon
monoxide can cause serious bodily injury and/or death.
Therefore, to help alert people of potentially dangerous carbon
monoxide levels, you should have carbon monoxide detectors
listed by a nationally recognised agency (e.g. Underwriters
Laboratories or Intemational Approval Services) installed and
maintained in the building or dwelling (see Note).
There can be numerous sources of fire or smoke in a building or
dwelling. Fire or smoke can cause serious bodily injury, death,
and/or property damage. Therefore, in order to alert people of
potentially dangerous fire or smoke, you should have fire and
smoke detectors listed by Underwriters Laboratories installed
and maintained in the building or dwelling (see Note below).

NO-I_: The manufacturer ot your furnace does not test any detectors
and makes no representations
regarding any brand or type of
detector.

CAUTION
Insure that the area around the combustion air intake
terminal is free of snow, ice and debris.

CAUTION
Do not use any commercially available soot remover.
This furnace has fiber type refractory combustion
chamber. Normal servicing of this unit does not require
cleanings of the combustion chamber. Use extreme
care if for any reason you have to work in the area of
the combustion chamber.

2.2)

Freezing Temperature and Your
Structure:

Freeze warning.
Turn off water system.
If your unit remains shut off during cold weather the
water pipes could freeze and burst, resulting in
serious water damage.

Your unit is equipped with safety devices that may keep it from
operating if sensors detect abnormal conditions such as clogged
exhaust flues.
If the structure will be unattended during cold weather you should take
these precautions.
a.

Turn off main water supply into the structure and drain the water
lines if possible. Open faucets in appropriate areas.
Have someone check the structure frequently during cold
weather to make sure it is warm enough to prevent pipes from
freezing.
Suggest they call a qualified service agency, if
required.

2.3)

Installation regulation:

All local and national code requirements governing the installation of
oil buming equipment, wiring and flue connections MUST be followed.
Some of the codes that may be applicable are:
CSA B139

INSTALLATION
CODE
BURNING EQUIPMENT

NFPA31

INSTALLATION
EQUIPMENT

ANSI/NFPA90B

WARM AIR HEATING AND
CONDI-tqONING SYSTEMS

ANSI/NFPA 70

NATIONAL ELECTRICAL CODE

CSA C22.2 No3

CANADIAN ELECTRICAL CODE

OIL

FOR

OIL

BURNING

AIR

Only the latest issues of the above codes should be used.

LOCATING THE FURNACE

CAUTION
Check carefully your furnace upon delivery for any
evidence of damage that may have occurred during
shipping and handling. Any claims for damages or lost
parts must be made with the Transport Company.
This furnace is approved for reduced clearances to combustible
construction, therefore, it may be installed in a closet or similar
enclosure and in any case, the unit should always be installed level.
In a basement, or when installed on the floor (as in a crawlspace), it is
recommended that the unit be installed on a concrete pad that is 1"to
2" thick.

The required
in table #1,

minimum

clearances

for this furnace are specified

Electrical shock hazard.

The furnace should be located as close as possible to the chimney to
keep vent connections short and direct. The furnace should also be
located as near as possible to the center of the air dist_sys_m.

CAUTION
Do NOT operate furnace in a corrosive atmosphere
containing chlorine, fluorine or any other damaging
chemicals. Refer to Part 1, section 5.2.

Minimum clearances
AffffLIt.;A I IUN

LUi.;A I IUN

TABLE #1
- combustion

materials
"

(in)
In

supply plenum w_[n_nb T[ OTTurnace
Purnace

IJacK
Top
_eEom
Flue pipe

Outdoor installation would lead to a hazardous
electrical condition and to premature furnace
failure, property damage, bodily injury or death.

Purnace

Sides

I-font

This furnace is not watertight and is not designed
for outdoor installation.
This furnace shall be
installed in such a manner as to protect the
electrical components from water.

humace or plenum
Horizontal warm air duct within 6 ft of furnace

Pumace (combusuble floor)

U-

Honzontally or below flue pipe
verciCally above flue p_pe
Prom burner

Z4"

the chimney connector with the barometric damper
minutes of operation) shall comply with the table #2.

VENTING

Poison carbon monoxide gas, fire and explosion
hazard.
Read and follow all instructions in this section.
Failure to properly vent this furnace can result in
property damage, personal injury and/or death.

shut, after 5

Poison carbon monoxide gas hazard
Never install a hand operated damper in the vent
pipe.
However, any Underwriters Laboratories
listed electrically operated automatic type vent
damper may be installed if desired. Be sure to
follow instructions provided with vent damper.
Read and follow all instructions in this section.

CAUTION
When the furnace (chimney installation) is co-vented
with other combustion appliances such as a water
heater, the allowable venting materials (i.e. L-Vent etc.)
for use with those appliances should also be
investigated.

Failure to properly vent this furnace or other
appliances can result in property damage, personal
injury and/or death.

I follows:
NOTES: Thermal
The oil furnaces are certified for use with L-vent, A-vent, tileqinedand
metal-liner-tile-lined chimneys. The appliance may be installed in a
chimney of the proper size and adequate chimney base temperature
as specified in the Installation Code. The relevant excerpt from the
code is found in this section - Use it as a guide when loca! or national
codes do not exist.
Flue pipe sizing:
The following table is an except from the installation cede and
indicates permitted flue sizes and minimum base temperatures for
circular flues in chimney with thermal resistance less than R6 (6 ft 2ohr
°°F / Btu). Where a new appliance, burner, or chimney is installed,
chimney vent sizes and maximum flue-gas temperatures (measured at

resistance

R2 (2 ft2 .hr °°F / Btu):
R3 (3 ft2 .hr .°F / Btu):
R6 (6 ft2 .hr °°F / Btu):

values tot typical

chimneys

clay-lined masonry, A-vent
metal liner in clay-lined
Masonry
metal or clay-lined masonry
with R4.5 (4.5 • ohr *°F / Btu
insulation between liner and
masonry (e.g. 2 in. of
expanded mica or 1 3/8 in. of
high density glass fibreboard.

are as

Applying
theTable:
Ifafumace
with0.60
USGPH
nozzle
istobeconnected
toa20ft.tall
clay-lined
masonry
chimney,
thethermal
resistance
ofthischimney
typeisR2,which
islessthanR6.Theactual
firing
rateat156psig
is
1.25
x.60 = .75. Therefore this table shall apply as:

The minimum size permitted shall be 4 in. inside diameter.
The maximum size permitted shall be 5 in. inside diameter.
The minimum base temperature shall be about 320°F.

# 2

TABLE
I oral Input rating o1 all
connected
appliances
KVV

KI_tU/13

U_LSI-_i

(U
_1

U.bU
U._Ob

36
47

lub
119
74U

U,/b
0.85
1.UU

7 (b

1.Zb

Z7
Z/
`57

Hue

inslae

Ivl_n.

alameter

•

Minimum base temperature
(,vt-)
for chimney height (ft) of :

(,in}

Ivlax.

,5
,.1
4

b
b
b

`SUU
Z/b
ZbU

4UU
`5_u
`szu

b`sb
_JU
`5_U

(Zb
bJb
4/b

4
4
4

5
b

25O
ZZb

3OO
`suu

355
`5_b

430
4`5U

Z4U

Z/b

`SZU

`5_b

AIR FOR COMBUSTION

evaluated carefully as it may be necessary to provide outside air for
combustion.
a.
b.
c.

Poison carbon monoxide gas hazard.
Comply with ANSI/NFPA (in U.S.) or CSA (in
Canada) standard for the installation of Oil Burning
Equipment and applicable provision of local
building codes to provide combustion
and
ventilation air.
Failure to provide adequate combustion and
ventilation air can result in personal injury and/or
death.

5.1)

Exposure to these substances:
a.
b.
c.
d.
e.
f.
g.
h.
i.
j.
k.
I.
m.

Permanent wave solutions for hair.
Chlorinated waxes and cleaners.
Chlorine based swimming pool chemicals.
Water softening chemicals.
De-icing salts or chemicals.
Carbon tetrachloride.
Halogen type refrigerants.
Cleaning solvent (such as perchloroethylene).
Printing inks, paint removers, vamishes, etc..
Hydrochloric acid.
Solvent cements and glues.
Antistatic fabric softeners for clothes dryers.
Masonery acid washing materials.

General:

Oil furnaces must have an adequate supply of combustion air. It is
common practice to assume that older homes have sufficient
infiltration to accommodate the combustion air requirement for the
furnace. However, home improvements such as new windows,dco_
and weather stripping have dramatically reduced the volume of air
leakage into the home.
Home air exhausters are common. Bathroom and kitchen fans, power
vented clothes dryers, and water heaters all tend to create a negative
pressure in the home. Should this occur, the chimney become less
and less effective and can easily downdraft.

Heat recovery ventilation (HRV) systems are gaining in popularity. The
HRVs are not designed to supply combustion air. If not properly
balanced, a serious negative pressure condition could develop in the
dwelling.

5.2)

Commercial building.
Building with indoor pools.
Furnacesinstalled
near chemical storage areas.

Contaminated Combustion Air :

Installation in certain areas or types of structures will increase the
exposure to chemicals or Halogens which may harm the furnace.
These instances will require that only outside air for combustion.
The following areas or types of structures may contain or have
exposure to the substances listed below. The installation must be

5.3)

Ducted outdoor combustion air:

Outdoor combustion

air kit - chimney venting:

The following kit has been certified for use on the appliance. The
component kits contain an important safety feature, namely a vacuum
relief valve, or VRV. During normal operation the bumer aspirates
outdoor air. If the intake terminal ever becomes partially blocked or
fully blocked from ice or snow etc., the VRV will open to allow a
proportion of air from the dwelling to enter the burner thus maintaining
proper combustion. Once the blockage is removed, the VRV will close
and the burner will draw all air from the outdoors again:
CAS-2B Components (except air duct) for the Beckett AFG bumer.
The kit includes the intake terminal, vacuum relief valve (VRV) and
special air boot connection with integral air adjustment means for the
AFG burner. The CAS-2B can be used with 4" galvanised air duct or
with 4" flexible aluminium air duct. It is recommended that the metallic
air ducting material should be insulated from the air intake up to 5feet
from the burner to avoid condensation on the outside of the intake
pipe.
CAD-1
Air duct kit consists of 25 feet of insulated UL/ULC Listed
Class 1 air duct, and two 4" steel band clamps. The duct incorporates
a corrugated flexible aluminium core, surrounded by fibreglass
insulation covered with a vinyl vapour barrier.

RGURE #1

CAUTION
The CAS-2B does not turn the furnace installation into a
direct vent system. Therefore the building structure
must provide for adequate combustion air to be
delivered at the vacuum relief valve. The burner will
need to draw combustion air from the VRV's
surroundings if the intake ever becomes blocked.
Therefore non-direct vent installation codes must be
followed.

Comprehensive

Check your local codes for the installation of the tank and accessories.
A manual shut-off valve and an oil filter shall follow sequence from
tank to burner. Be sure that the oil line is clean before connecting to
the burner, The oil line should be protected to eliminate any possible
damage. Installations having the fuel oil tank below the bumer level
must employ a two pipe fuel supply system with an appropriate fuel
pump (more than 8' lift use 2 stage pump and more tt-an 16' an
auxiliary pump).
Follow the pump instructions to determine the size of tubing you need
in relation of the lift, or the horizontal distance.

BURNER INSTALLATION

Mounting
a.

After
a.
b.
c.
d.
e.

the burner:

The warm air furnace burner mounting plate has a four bolts
configuration.
Position the mounting gasket between the mounting flange and
the appliance burner mounting plate. Line up the holes in the
mounting flange with the studs on the appliance mounting plate
and securely bolt in place.
the burner

CAUTION
Do not turn on the burner until you have checked the
polarity

c.
d.

[

RED

Nozzles:
The burners are provided with the highest capacity USGPH nozzle
installed. If another size nozzle, or replacement nozzle is required, use
the nozzle spray angle, type and manufacturer recommended in Table
#3.1 to 3.5. Note that all nozzle-marked sizes are based on a pump
pressure of 100 psi.
Always select nozzle sizes by working back from the actual desired
flow rate at operating pressure, and not by the nozzle marking.
Air and turbulator

settings:

Before starting the bumer for the first time, adjust the air and turbulator
settings to those listed in the Table #3.1 to #3.5. Once the bumer
becomes operational, final adjustment will be necessary.
Fuel supply system:
Fuel Specifications

orUse
No.2No.1
Furnace
Oil.Heating Oil (ASTM D396) or in Canada, use
I No.1
NOTE=
or No.2

Before starting the burner be sure the fuel tank is adequately filled with
clean oil.

IMPORTANT
When using nozzle sizes of less than .75 USGPH, the
Installation Code for oil burning equipment requires the
installation of a 10 micron (or less) filter in the fuel oil
line. ICP requires that this practice be followed in order
to keep the lifetime heat exchanger warranty intact.

the polarity:

The oil bumers used on the furnaces have solid state control systems
which makes them sensitive to the proper connections of the hot and
neutral power lines. The controls will be damaged if the two lines are
reversed.
a.
b.

[ BLACKJ>"

is mounted:

Remove drawer assembly or air tube combination
Install nozzle (see specifications)
Confirm electrode settings
Make the electrical connections
Complete oil line connections

Checking

BLACK

installation instructions are provided with the kit.

OIL TANKS AND LINES

Set your voltmeter to line voltage.
Place one prong on your grounded electric entry box and one
prong on the black wire.
Read the voltage.
If the voltage is zero, check the white wire. If line voltage shows.
Reverse the 115-volt leads entering the furnace junction box.

Fire and explosion hazard.
Use only approved heating type oil in this furnace.
DO NOT USE waste oil, used motor oil, gasoline or
kerosene.
Use of these will result in death, personal injury
and/or property damage.

NOTE You may notice a slight odor the tirst time your tumace is
operated. This will soon disappear. It is only the oil used on the parts
during manufacturing.

INSTALLING ACCESSORIES

8.4)

Ductwork and Filter:

Installation:
Design and install air distribution system to comply with Air
Conditioning Contractors of America manuals or other approved
methods that conform to local codes and good trade practices.
When furnace supply ducts carry air outside furnace area, seal return
air duct to furnace casing and terminate duct outside furnace space.

Electrical shock hazard.
Turn OFF electric power at fuse box or service
panel before making any electrical connections and
ensure a proper ground connection is made before
connecting line voltage.
Failure to do so could result in property damage,
bodily injury or death.

8.1)

Humidifier:

Terminals are provided to direct 115 volts @ 1.0 Amp maximum to the
transformer powering the humidifier. The humidifier will be energised
anytime the blower is operating on the "Heating Speed". Wire the
115-volts power as indicated in figures # 4.1, # 4.2 and # 4.3.

8.3)

downstream side (in

If separate evaporator and blower unit is used, install good sealing
dampers for air flow control. Cold air from the evaporator coil going
through the furnace could cause condensation and shorten furnace
life.

I Dampers (purchased locally)
CAUTION
MUST be automatic.

Electronic air cleaner (E.A.C.):

Wire leads are provided to direct 115 volts @ 0.5 Amp maximum to an
electronic air cleaner (EAC). Power will be available to the E.A.C when
E.A.C switch is on or during heating speed blower operation. Wire the
electronic air cleaner as indicated in the wiring diagram (figures # 4.1,
# 4.2 and # 4.3).

8.2)

Install air conditioning cooling coil (evaporator)on
the supply air plenum) or furnace.

Poison carbon monoxide gas hazard.
Do NOT draw return air from inside a closet or
utility room. Return air duct MUST be sealed 1o
furnace casing.
Failure to properly seal duct can result in death,
personal injury and/or property damage.

Air conditioning:

An air conditioning coil may be installed on the _side
only.
Also, notwithstanding the evaporator ceil manufacturer's instructions,
a minimum of 6 inches clearance must be allowed between the bottom
of the coil drain pan, and the top of the heat exchanger. Wire the
thermostat and condensing unit contactor as indicated in the wiring
diagram (figures # 4.1, # 4.2 and # 4.3).

Poison carbon monoxide gas hazard.
Install evaporator coil on the supply side of the
furnace ducting.
Evaporator coil installed in return side ducting can
cause condensation to form inside heat exchanger
resulting in heat exchanger failure.
This could
result in death, personal injury and/or property
damage.

PART 2
OPERATION

SEQUENCE OF OPERATION

1.1)

Sequence of operation - Beckett AFG, Riello
40-F and Aero F-FAC:

Normally open contact (T-T) on primary relay closed when
thermostat calls for heat.
AFG and F-FAC burner: The motor starts and spark is
established. The pump pressure builds and the poppet valve
opens admitting fuel to the nozzle. Pressure builds and poppet
valve opens, allowing oil to flow through nozzle.
40F: Burner motor starts. The burner motor fan pre-purgesthe
combustion chamber and vent for 10 seconds, establishing the
combustion air pattern. During this time the solenoid valve
holding coil pressure will be approximately 100 psig. Solenoid
valve opens, allowing oil to flow through nozzle. At the same
time, the bumer motor's ignition coil produces spark.

Spark ignites oil droplets.

Cad cell senses flame and burner continues
transformer ceases sparking (Riello R40-F).

After fan-limit control heats up to the factory set point, the
circulating air blower and electronic air cleaner starts.

to fire.

bleed screw- the oil should flow absolutely free of white streaks or
bubbles to indicate that no air is being drawn into the suction side of
the oil piping and pump. Tighten the bleed screw and the burner will
fire. Adjust the oil pressure as indicated in Table # 3.1 to # 3.5.

2.2)

Restart if Burner Should Stop:

Set thermostat lower than the room temperature.

Press the reset button on the burner primary control (relay).

Set thermostat higher than the room temperature.

If the burner motor does not start or ignition fails, turn off the
disconnect switch and CALL YOUR SERVICEMAN

Do not attempt to start the burner when excess oil has
accumulated, when the furnace is full of vapour, or
I
CAUTION
when the combustion chamber is very hot.

Ignition

2.3)

The circulating air blower and burner motor remain on until the
thermostat is satisfied (AFG). The ignition transformer continues
to spark (AFG). The solenoid valve remains open (R40-F).

Thermostat

Primary relay contacts open, solenoid valve closes (R40-F),
burner fan motor shuts down. The ignition transformer ceases
sparking (AFG).

is satisfied.

Some

2)
2.1)

moisture

and binders

remain

in the ceramic

combustion

chambers after fabrication. It is important to clear the chamber of
these residues before testing. If you smoke test before curing, the
instrument may become damaged. To cure the chamber, run the unit
for 3 consecutive cycles, with 3 minutes of elapsed time in between
each cycle. Each burn cycle should be 3 minutes duration. The
exhaust will have a pungent odor and produce a white cloud of steam.

2.4)
1.

Combustion chamber curing:

The fan-limit control BI-metal cools down to the factory set point
of 90 degrees Fahrenheit, the circulating air blower and the
electronic air cleaner turns off.

Perform the smoke / C02 test:
Pierce a test hole in the smoke pipe near the furnace breech.
Insert the smoke test instrument probe into the open hole.
Starting with a zero smoke reading, gradually reduce the burner
air setting until just a trace (#1 on Bacharach Scale) of smoke
results.

CHECKS AND ADJUSTMENTS
Take a CO2 sample at the same test location where the smoke
sample was taken. Note the CO2 reading associated with the #1
smoke condition.

General:

During initial start-up and subsequent yearly maintenance
furnace must be thoroughly tested.

calls, the

IMPORTANT
The burner must be put in operation for at least 10
minutes before any test readings are taken. For new
installations, set up the burner to the settings (see table
# 3.1 to # 3.5), before firing. These are rough
adjustments but they will ensure that the burner will
start and run smoke-free in advance of the fine
adjustments being made.
Open the oil bleed port screw and start the burner. Allow the oil to
flush into a portable container for at least 10 seconds. Slowly close the

Adjust the burner air setting to obtain a CO2 reading 1% lower
than the reading associated with the #1 smoke.

This method of adjusting the CO2 will allow adequate excess air
to ensure that the bumer will burn clean for the entire heating
season.

2.5)

Perform

the supply

air temperature

rise test:

Operate the burner for at least 10 minutes.

Measure the temperature of the air inthe return air plenum.

Measurethe temperatureof the air inthe largest trunk comingoff
the supply air plenum, just "out of the lineof sighf'of the radiation
coming off the heat exchanger;12" away from the plenumon the
main take-off usually satisfies this objective.
9

The temperature rise is calculated by subtracting the return air
temperature from the supply air temperature.

If the temperature rise exceeds the temperature specified in table
# 3.1 to # 3.5, change to the next higher blower speed tap until
the temperature rise falls to at this temperature or below. If the
excessive temperature rise cannot be reduced by increasing fan
speed, investigate for ductwork restriction(s), dirty or improper air
filter, or overfiring caused by excessive pump pressure, or
inproper nozzle sizing.

2.6)

Fan limit adjustment:

2.7)

FIGURE # 2

Vent temperature test:

Place a thermometer

in the test hole located in the breech pipe.

The vent temperature should be between 400 and 575°F. If
not, check for improper air temperature rise, pump pressure,
nozzle size, or for a badly sooted heat exchanger.

13 N _5-O3bb I_ev._

MkSU,MI_UV
I I LIm_t"'PAN UhlZ

Limit

'i-_lN

UIN

;:1 Limit "HI

_U°I"
11U°_ -

ZUU°I-

LIdU & ULI'(
Limit "PAN UN
Limit I-Ii
ivloclei:
L_UI Zb
Model LUUI4b-I Z
Models: LIJU14b-34 and ULN1UZ

1ZU°I3 IdU
°t-

I_U°P

I-LU & ULILimit "PAN UN
LImR "PAN OPP"
Limit "MI

11U°P
90vF
I bU°P

PART 3
MAINTENANCE

GENERAL

Preventive

Maintenance:

Electrical shock hazard.
"Preventive maintenance" is the best way to avoid unnecessary
expense and inconvenience.
Have your heating system and
burner inspected
at regular intervals by a qualified service man.
After inspection, a complete combustion test must be performed after
each annual service of the unit to maintain optimum performance and
reliability.

Turn OFF power to furnace before any disassembly
or servicing.
Failure to do so can result in property damage,
bodily injury and/or death.

Do not tamper
technician.
Before
a.
b.
c.
d.
e.

calling

with the

unit or controls.

for service,

check

Call your

service

the following.

Check oil tank gauge and check if the oil tank valve in oil is open.
Check fuse or circuit breaker.
Check if shut-off switch is "ON".
Reset thermostat above room temperature.
If ignition does not occur turn off the disconnect switch and call
your qualified service technician.

When ordering replacement
model number and serial

parts, specify the complete
number.

furnace

If the pot is damaged, it must be replaced. A damaged pot could lead
to premature heat exchanger failure. Cracking of the fire pot is normal,
however, replace the pot if the cracks have propagated more than 2/3
the way through the wall thickness. The average wall thickness of the
firepot is 3/4".
Flooding

of the fire pot:

Flooding can occur when the oil primary control has been reset a
number of times in a no-heat situation. Each time oil is fired into the
pot and does not ignite, it is absorbed in the pot. Even if the burner is
removed and the pot is felt for wetness, it is difficult to assess the
degree of oil absorption by the pot.
There is only one way to properly service a flooded fire pot, and that is
to change it.

1.1)

Heat exchanger cleaning:

Ordinarily, it is not necessary to clean the heat exchanger or flue pipe
every year, but it is advisable to have your o_ burner serviceman
check the unit before each heating season to determine whether
cleaning or replacement of parts is necessary.
If cleaning is necessary,

the following steps should be perfomed:

Turn "OFF" all utilities upstream of the furnace.

Disconnect the flue pipe.

Remove the flue collar panel located in the rear part of the warm
air furnace.

Remove the radiator baffle.

Disconnect
furnace.

Clean the secondary tubes, and the primary cylinder with stiff
brush and vacuum cleaner,

CAUTION
If you observe the red warning light on the burner, push
once ONLY to try and restart. If the burner will not start,
phone your authorised service agent. Do not press the
button again.

1.3)

the oil line and remove the oil burner from the

Before reassemble, the heat exchanger
chamber should be inspected to determine
required.

and combustion
if replacement is

After cleaning, replace the radiator baffle, flue collar plate and oil
burner.

Remove the drawer assembly. Clean all foreign matter from the
retention head and electrodes. If a Beckett AFG burner has been
installed, the burner will have to be removed to check the retention
head and to check for proper "Z" dimension with the Beckett "T" gauge
supplied with every burner. Check for any sign of oil boiling out of the
nozzle and caulking - the solenoid valve could be leaking (if
applicable).

1.4)

Oil filter:

Tank filter:
The tank filter should be replaced as required.

Readjust burner for proper operation.

Soot will have collected in the first sections of the heat exchangers
only if the burner was started after the combustion chamber was
flooded with fuel oil, or if the burner has been operating in a severely
fouled condition.

1.2)

Nozzle:

Replace the nozzle with the one specified in table # 3.1 to # 3.5.

1.5)

Burner drawer assembly:

1.6)

Air filters:

Air filters are the disposable types. The disposable filters should be
replaced on at least an annual basis. Dusty conditions, presence of
animal hair etc. may demand much more frequent filter changes. Dirty
filters will impact furnace efficiency and increase oil consumption.

Refractory fire pot:

Remove the burner and check the fire pot.

IMPORTANT

1.7)

Use extreme care if cleaning of the pot is required. After
firing, the pot becomes very fragile. Do not use any
commercially available soot remover. This furnace has
a fiber type refractory combustion chamber. Normal
servicing of this unit does not require cleaning of the
combustion chamber.

IMPORTANT
Do not vacuum the ceramic chambers_hey
damaged.

Secondary
filter:
The 10 micron (or less) filter cartridges should be replaced annually.

are easily

Motor lubrication:

Do not lubricate the oil burner motor or the direct drive blower motor
as they are permanently

1.8)

lubricated.

CAS -2B combustion air kit :

If used, check the CA S-2B combustion air kit for proper operation.
Check to see that the inlet screen is not plugged. Block the air inlet
completely and ensure that a zero smoke reading results. If a zero
smoke reading is not obtained, set up the burner as indicated on table
#3.1 to # 3.5.

Gradually block off the intake. The CO2 should increase by a
maximum of 0.5 percentage points at the fully blocked condition. If not,
check that the VRV gate is pivoting freely and that the pivot rod is in a

horizontal position. Also, check that the counterweight
properly adjusted in accordance with the CAS-2B
instructions.

has been
installation

PART 4
INFORMATION

Model:

Serial number:

Date of installation of the furnace :
Service telephones - day :

Night :

Dealer's name and address :

RESULT OF START-UP TEST

Nozzle:

Pressure :

Burner adjustments

Ibpsi

Primary air
Fine air
Draw Assembly

co2 :

Smoke scale :

(Bacharach)

Gross stack temperature:

Ambiant temperature:

Chimney draft:
Overfire

draft

Test made by

TABLE# 3.1
Techn ca spec f cat ons MBO115DABR-B
iNdiA
_RFO_N

MBOV115DABR-B

& MBOV115DBU-C

0.65

Firing rate USGPH
Input (BTU/h)

91 000

Heating capacity (BTU/h)

74 000

Maximum

MBOV115DABRU-B

heating temperature

0.90
105 000
0.75
85
000

rise (degr.F)

119 000
970.85
000

55-85

126 000
103 000

Degr.F

YES

Low firing rate baffle

2 3/4 #3383

Static disc, model
Nozzle - 100 PSIG pump pressure (Delavan)
Combustion

air adjustment

(band / shutter)

Nozzle (Delavan)
Pump pressure
Combustion

(PSIG)

air adjustment

(turbutator

/ damper)

Nozzle - 100 PSIG pump pressure (Delavan)
EE
RI_E
_Y

0.50 - 60W

0.60 - 60W

165
0 /2.25

155
1 /2.75

0.75 - 60W
145
2/3.75

0.65 70W
0.75 70W
0.85 70W
.............................................................................................................................

Volts - Hertz - Phase

115 - 60 - 1

Operating voltage range

104 - 132

Rated current (Amp.)

11.4

Minimum

12.8

ampacity for wiring sizing

Max. fuse size (Amps)

Blower speed at 0.4" W.C. static pressure
Blower speed at 0.2" W.C. static pressure

MED-LO

Motor (HP) / number of speeds

HIGH

1/3 HP / 4 speeds
10 X 10

Blower wheel size (in.)
Filter quantity

MED-Ht
MED-HI

and size

11) 20 X 20

TABLE # 4.1
Air delevery - CFM air filter

Technical specifications,

TABLE # 3.2
LBO125DABR13-B (BECKETT, RIELLO AND AERO BURNER)

Firing rate USGPH
Input (BTU/h)
Heating capacity (BTU/h)
Maximum heating temperature

0.75
105 000

0.85
119 000

1.00
140 000

1.10
154 000

84 525

95 795

112 700

123 970

rise (degr.F)

55 - 85 Degr.F
YES

Low firing rate baffle

2 3/4 #3383

Static disc, model
Nozzle - 100 PSIG pump pressure (Delavan)
Combustion air adjustment
U RN_R;_ M_

0.75 - 70W

0.85 - 70W

1.00 -70W

1/1

1/4

2/2

(band / shutter)
48'

;°zz!e
: !00PS!G
pump
pressure
(Delavan)

0-75 - 70 w

3/3

I 0:85:7owI !00:70w I !!0: 7ow

Volts - Hertz - Phase
Operating

1.10 - 70W

115 - 60 - 1

voltage range

104 - 132

Rated current (Amp.)

11.4

Minimum

12.8

ampacity for wiring sizing

Max. fuse size (Amps)

Blower speed at 0.4" W.C. static pressure

MED-LO

MED-HI

HIGH

N/A

Blower speed at 0.2" W.C. static pressure

MED-LO

MED-HI

HIGH

Motor (HP) / number of speeds

1/3 HP / 4 speeds
10 X 10

Blower wheel size (in.)
Filter quantity and size

(2) 15 X 2O

TABLE # 4.2
Air delevery

- CFM with air filter

TABLE # 3.3
Technical specifications,

LBO145DABR12-B

Firing rate USGPH
Input
(BTU/h)
Heating
capacity (BTU/h)
Maximum heating temperature

(BECKETT,

RIELLO AND AERO BURNER)

1.00

1.10

140
112 000
700

154
123 000
970

rise (degr.F)

1.30
182
146 000
510

YES

Static disc, model

2 3/4 #3383

Nozzle - 100 PSIG pump pressure (Delavan)
air adjustment

1.25

168
175
135 000
240
140 000
875
55 - 85 Degr.F.

Low firing rate baffle

Combustion

1.20

(band / shutter)

Nozzle - 100 PSIG pump pressure (Delavan)

1.00 - 70W
2/3

1.10 - 70W
2/6

1.25 - 70W

1.00 - 70W

1.10 - 70W

1.25

6/6

Volts - Hertz - Phase

70W

115 - 60 - 1

Operating voltage range

104 - 132

Rated current (Amp.)

14.7

Minimum

16.8

ampacity for wiring sizing

Max. fuse size (Amps)

Blower speed at 0.4" W.C. static pressure
Blower speed at 0.2" W.C. static pressure

MED-HI

}

HIGH
MED-HI

Motor (HP) / number of speeds

}

N/A
HIGH

1/2 HP / 4 speeds
12X9

Blower wheel size (in.)
Filter quantity and size

(2) 15 X 20

TABLE # 4.3
Air delevery - CFM with air filter

Volts- Hertz- Phase
Operatingvoltagerange
Ratedcurrent(Amp.)
Minimumampacityfor wiringsizing
Max.fuse size (Amps)

115- 60 - 1
104- 132
16.4
19.1
20

Blowerspeedat 0.4"W.C.staticpressure
Blowerspeedat 0.2"W.C.staticpressure
Motor(HP)/ number of speeds

MED-LO
MED-LO

MED-Ht

HIGH

MED-HI

MED-HI
3/4 HP / 4 speeds
12X9

Blower wheel size (in.)
Filter quantity and size

(2) 15 X 2O

TABLE # 4.4
Air delevery - CFM with air filter

HIGH
HIGH

TABLE # 3.5
Technical specifications,

FLO115DABR-A

Firing rate USGPH
Input (BTU/h)
Heating capacity
Maximum

(BTU/h)

heating temperature

and OLF140C12A (BECKETT, RIELLO AND AERO BURNER)
0.75

0.85

1.00

105 000

119 000

140 000

97 000

114 000

85 000
rise (degr.F)

55 - 85 Degr.F

Low firing rate baffle
Static disc, model

YES
2 3/4 #3383

Nozzle (Delavan)

Noz_e:
!00Ps!G
pumpp:essu:e
!De!a_an! 0_7570w I 0_8570w I ! 00-70w
Volts - Hertz - Phase

115 - 60 - 1

Operating voltage range

104 - 132

Rated current (Amp.)
Minimum ampacity for wiring sizing

14.7
16.8

Max. fuse size (Amps)

Blower speed at 0.4" W.C. static pressure

MED-LO

Blower speed at 0.2" W.C. static pressure

MED-LO

Motor (HP) / number of speeds

HIGH

MED-HI

HIGH

1/2 HP / 4 speeds
10 X 10

Blower wheel size (in.)
Filter quantity

MED-Ht

and size

(1) 10 X 20 & (1) 20 X 20

TABLE # 4.5
Air delevery - CFM with air filter

FIGURE# 3.1
Model: MBO115DABR-B
44-1/4"

DNS-0590

Rev. D

FIGURE # 3.2
Models: MBOV115DABR-B t MBOV115DABRU-B

22"

20"

.'_

& MBOV115DBU-C

54-3/4"
1--7/8".

"_.--27r-_..
6" DIA_ FLUE

31t°
34-"

T
LII

DNS-0596

Rev. D

FIGURE # 3.3
Models : LBO125DABR13-B t LBO145DABR12-B t LBO145DABR34-B
,,,,

1/4"

& OLR182A16A
-

VOIR TABLE/
_- SEE TABLE

---F
LB0125DABR13--B
LB014.=iDABR1?_-B
LB014-SDABR34-B
MOOB.E
0_t8_16A

DNS-0576

Rev. D

FIGURE # 3.4
Model : FLO115DABR-A & OLF140C12A
44"

22 3/4"
21

--I 1/2"

1/2"

21 1/8"

17"I

fT"

DIA,

FLUE

43"

DNS-0666

Rev

FIGURE # 4.1
Wiring diagram, MBO115DABR-B, M BOV115DABR-B,
LBO145DABR12-B,

BLOWER MOTOR
MO'IEUR VI_TILATEU R

CONTROL

LBO145DABR34-B

LBO125DABR13-B,

& OLR182A16A

THERMOSTAT

FAN-UMIT

GDNTROLE DU/LIMITEUR
DE
VE_ll LATELIR /TE3MPERA'il.I RE

CDOUNG
PLIIdA'n_;A'n_]N

A/C

HEATING
CHAIJFFAGE

UNIT(E)

r- ....

I
I
I

I
J

r.......
I

I
I
I

I
i

,
ROUGE/RED

BLEU/BL
C

RELAY/RELAIS

R84-O5A

i i i
ROUOE/RED

I
I

i
I

RI du bruleur,
referer aux dlagrammee
plus bas / Burner wires, see diagrams
bek_v

I
I

EIJ_V_R
ANDF.._C,
SWITCH

=_I=,

.__J
_I It
"I _I _
__.1
_t

_i_

SPDT

RELAY

z =

, gOT.
_1

JAUNEiYR

Ground ---Mise a la terre

tl,

I OW

NOIRiBLANG

BRU,_R

BB_KLL'n'/AERO

BURNER

l :it: ,
_1 I

NP'E

1
I
I

_Ir,:

_1_1

L ..................

]

E.A,C.

BRULEUR

RIELLO BURNER

B LANC/WHITE
24VAC SWITCHING RELAY/
RELAI5 COMMUTA'nON 24- VAC

Neutre
CODE
E.A,C.
__
____
......

DNS-0578

ELECTRONIC AIR I_LF-.ANER
FILTRE ELEC'[RON IQU E
FACTORY WIRING (115 VOLTS)
CABLA_E EN USINE (115 VI3LT_)
WIRING BY OTHERS (HEATING ONLY)
CABLAGE PAR L'INSTALLATEUR {CHAUFTAGE

COLOR/¢OULBJR
fl

SEULEMENT]

WIRING BY OTHERS (WITH A/C UNIT)
CABLAGE PAR L'INSTALLA'IEUR (AVEC UNITE A/C)

Rev. D

COLOR
CODES
FOR
BLOWER
MOTOR
DE COULEUR
POUR MOTEUR
VENTILATEUR

-#'2
_3
#-4
-f5

EMERSON

WI'IITE/BLA,
NC

WHITE/BLANC

RED/ROUGE
BLUE/BLEU

PURPLE/MAUVE
RED/ROUGE

ORANGE
BLACK/NOIR

BLUE/BLEU
BLACK/NOIR

FIGURE # 4.2
Wiring diagram, MBOV115DABRU-B
BLOWER MOTOR

& MBOV115DBU-C

CONTROL
FAN - UMIT

THERMOSTAT
COOLING
HEATING

I
I

r
I
I

I
r- ..........
I
I

..i

[

,
RD
RELAY

LOW SPEED
BLOWER AND E.A.C.
SWITCH

RB4OSA

I
I
I
I

SPDT
RELAY

SPDT
RI!]_kY

WH
BK

1
z
3

OR
WH
WH
EL

4
TIME DELAY RELAY
30 TO 120 SEC,

-J
8O

BK
8K

LIGHT

I
I

INDICATOR

MNN POWER
SwIIG H
YL
OU'ILFT

(;round

-----

L...........

L. ................
.....................

E,A.C,
Neutral

DNS-0593

E.A.O. : ELECTRONIC AIR CLEANER
--

FACTORY WIRING (115 VOLTS)

------

WIRING BY OTHERS (HEATING ONLY)

.....

WIRING BY OTHERS (WITH A!C UNIT)

Rev. B

FIGURE # 4.3
Wirina,r diaaramt,
r
FLO115DABR-A

BLOWER_4OTOR
MOTEUR VENTILATEUR

& OLF140C12A

THERMOS'TAT

CONTROL FAN-LIMIT
CONTROLE DU/UMITEUR
DE
VB411LATEUR/T'E_PERATU RE

COOU N PCLIMATISA'ilON

HEA'rlNC
CI-_UFFACE

(

kUNE

"YELLOW

_PDT
RELAY
RELAIS

z_
{z

Croood,,'AUNE/','ELLOW
Ill

Mise a la terre
LI

NOIR/BLACK

E,A.C.

=
Neutral

RI du bruleur,
referer aux dfagromrnen
plu= haul: / Burner wlre_, nee diagrams
higher

BLANC/_NHIE

COLOR CODES FOR BLOWER MOTOR
CODE

COULEUR

GOLO
R/COULEUR
E.A.C.
__
____
......

DNS-0658

POUR

MOTEUR

EMERSON

VENTILATEUR

ELECTRONIC AIR CLEANER
FILTRE ELECTRONIQUE

WHITE/BLAN0

WHI'E/BLANC

FACTORY WIRING (1 15 VOLTS]
CABLAGE EN USINE (1 t5 VOLTS)

RED/ROUGE

PURPLE/MAUVE

BLUE/BLEU

REB/ROUCE

#4-

ORANGE

WIRING BY OTHERS (HEATING ONLY)
CABLAGE PAR L'INSTALL&TEUR (CHAUFFAGE
WIRING BY OTHERS (WITH A/C UNIT)
CABLAGE PAR L'INSTALLATEUR CAVE(:; UNITE

Rev. B

SEULEMENT)

#5
A/C)

BLACK/NOIR

BLUE/BLEU
BLAEK/NOIR

0
z
co

DETAIL

"B"

o
D.

....-.---.-'1

;o
t

Model:

)lete

heat

PART LIST
MBO115DABR-B

B40119-01
B40067

Item

B40110
B00403

Wiring

B40048
F06F005

Items

16 included

Top 13affle

3
4

Electrical
box cover
Observation
door

5
6

Burner panel
Washer
3/8"

Hexagonal

nut 3/8-16NC

Hexagonal

flange

9
10

Air supply
door
Gasket,
burner panel

B40120

11
12

Heat shield ass'y
Corner
conduit

Insulation

Strain

B40099
B40070-02
L041005

14
15
16

Front panel
Front panel
Combustion

B40130-01
B40126

Item

15 included

Combustion

chamber

strap

Combustion

chamber

strap

19
20

Floor
Floor

Item

20included

21
22
23

Divison
Sealing
Bushing

Left side

25
26
27
28

Left side panel insulation
20 X 20 X 1 paper filter
Blower door ass'y
Door handle

B40125-02
Z04F004

29
30

Top rear panel
Gasket,
smoke

B40049

31
32
33

Smoke
outlet ass'y
Baffle ass'y
Plenum
divider

34
35

Top division panel
Filter rack assembly

36
37
38

Right side panel
Right side panel
Gasket,
extruded

1/3 HP direct

40
41
42
43

Motor mount ass'y
Rubber grommet
# 19
Blower
support
bracket
Blower
electrical
kit

Strain

45
46
47
48

Terminal
Terminal
Terminal
Terminal

strip cover
plug-in .250
block 4 positions
strip support

B40059
L03J005

49
50

Bushing
Capacitor

7/8" OCB-875
holder

L04G013
B01024

51
52
53

10 MF capacitor
Blower
ass'y
Blower
10 X 10

54
55

Blower
Rocker

56
57

Electrical
box
Burner
electrical

Terminal

59
60

Relay SPDT 120VAC
Fan limit control

ass'y

ass'y
AA zinc

reliefs

brass

nut 3/8-16NC

bushing

brass

label

item

38 not included

included

4 & 9 included

Quantity
Quantity

required
required

per unit: 4
per unit: 4

Quantity

required

per unit:

B40030

SR-34-2

ass'y
insulation
chamber

included

B40160
Z05F008
seal

Z05F009
B40129

ass'y
insulation

B01526-78

panel ass'y
strip
7/8" UB-875
panel

reliefs

F07F024
F070001

diagram

and

ass'y

B40131-02

Items

B40132
Z99F050

B40054-01
B40043

Item

and item
3

25 & 35 included

28 included

Quantity

required

per unit:

B40076

ass'y
insulation
1/2" X 1/8" x 25'
motor

bushing

B40410
B40131-01

Items

35 & 37 included

B40125-01
J06L001
L06G011
B01888
Z01F006

Legs, band and screws
included
Quantity
required
per unit: 4

B01756
B40081
SR-9P-2

L041010

kit
6 positions

Item

49 notincluded

L99F003
B40074

L011003
B40135-01

wheel
10 X 10
switch
SPST

strip,

Central support,
rear baffle
Quantity
required
per unit:

B40032
B40046

outlet

drive

B40133
B01291-02
L04G001

Z011001
Z01L004

Quantity

Items

A00294
L01H011
R021006

per unit: 2

39 to 54 included

Housing

L07F003
B40066
B40080

required

Box only

and wheelincluded

22included

U
z
co

@
DETAIL "A"

DETAIL

"A"

I
I

Model:

31ete heat

PART LIST
MBOV115DABR-B

B40119-01

exchan(

2
3

Top 13affle
Fan limit control

B40067
R021006

4
5
6
7

Composant
panel
Relay SPDT 120VAC
Terminal
strip, 6 positions
Observation
door

B40137
L01H011

8
9
10

Burner panel ass'y
Hexagonal
flan,qe nut 3/8-16NC
Electrical
box ass'y

11
12

Electrical
cover
Rocker
switch

13
14

Vestibule
burner
Burner electrical

15
16

Hexagonal
nut 3/8-16NC
Washer
3/8" AA zinc

17
18
19
20

Air supply
door
Gasket,
burner
panel
Heat shield ass'y
Corner conduit

21
22
23
24

Strain reliefs bushin,q
Front panel ass'y
Front panel insulation
Combustion
chamber

25
26

Combustion
Combustion

27
28

Floor
Floor

29
30

Divison
Sealing

31
32

Left side
Left side

33
34
35
36

Bushin,q 7/8" UB-875
20 X 20 X 1 paper filter
Blower door ass'y
Door handle

37
38

Top rear panel
Gasket,
smoke

Smoke

40
41

Baffle ass'y
Plenum divider

Top division

43
44
45
46
47

Filter rack assembly
Right side panel ass'y
Ri,qht side panel insulation
Gasket,
extruded
1/2" X 1/8" x 25'
1/3 HP direct drive motor

Motor

49
50
51

Rubber
Blower
Blower

52
53
54
55

Strain reliefs bushing
SR-9P-2
Terminal
strip cover
Terminal
plug-in .250
Terminal
block 4 positions

L041010
B40059

56
57
58

Terminal
Bushing
Capacitor

B40074
L04G013
B01024

59
60
61
62

10 MF
Blower
Blower
Blower

brass

ass'y
kit
brass

outlet

mount

SR-34-2

strap
strap

seal

outlet
ass'y

panel

ass'y

,qrommet # 19
support
bracket
electrical
kit

capacitor
ass'y
10 X 10
wheel 10 X 10

Items

B40145-01
L07F003
B40148
B40080

Item

F07F024
F06F005
B40120

Quantity
Quantity

B40130-01
B40126

ass'y
insulation

strip support
7/8" OCB-875
holder

item 46 not included

required

per unit:

7 & 14 included

Quantity
required
per unit:
Item 14 not included
12 not included,

required
required

Insulation

labels

per unit:
per unit:

included

4
4

included

B40070-02
L041005

ass'y

panel
panel

and

5 & 6 not included

Quantity

B40048
F070001
B40144-01

B40030
B40099

ass'y
insulation
panel
strip

Items

24 included

A00294
B00403

ass':7

chamber
chamber

Item

23 included

B40129
B01526-78

Item

28 included

B40133
B01291-02
B40131-02
B40125-02
L04G001

Central support T rear baffle and
Quantity
required
per unit: 3
Item 32 & 43 included

B40160
ZO5FO08
ZO5FO09

Z04F004
B40132

Item

36 included

Z99F050
B40049
B40032
B40046
B40054-01
B40043
B40076
B40410
B40131-01
B40125-01
J06L001
L06G011
B01888
Z01F006

Quantity

Item

Legs,

required

43 & 45

band

Quantity

per unit:

included

and

screws

required

included

per unit:

B01756
B40081
Item

57 not included

L03J005
L99F003

L011003
B40135-01
Z011001
Z01L004

Quantity

Items

required

per unit:

47 to 62 included

Housin,q

and

wheel

included

item

30 included

U
z
co

g
111

DETAIL "A"

DETAIL

DETAIL "B"

F_
\

IZI -I

PART LIST
Models : MBOV115DABRU-B & MBOV115DBU-C

2
3

Complete
Top baffle
Fan limit

Composant

5
6
7
8

Relay
Bushing
Witness
Rocker

heat

exchanger

control
panel

SPDT
7/8"
light
switch

120VAC
OOB-875
SPDT

Simple
electrical
Time
delay
relay

plug

11
12
13

Electrical
Terminal
Observation

120V

14
15

Burner
panel
ass'y
Hexagonal
flange

16
17
18

Electrical
Electrical
Rocker

19
20

Vestibule
Burner

21
22

Hexagonal
Washer

Air

24
25
26

Gasket,
burner
panel
Heat
shield
ass'y
Corner
conduit

27
28
29
30

Strain
reliefs
bushing
Front
panel
ass'y
Front
panel
insulation
Combustion
chamber

SR-34-2

31
32
33
34

Combustion
chamber
Combustion
chamber
Floor
ass'y
Floor
insulation

strap
strap

35
36

Divison
Sealing

37
38
39
40

Left side
Left side
Bushing
Insulation

41
42

20 X 20 X 1 paper
Blower
door
ass'y

43
44

Door
handle
Blower
door

45
46

Top rear
Gasket,

Smoke

48
49

Baffle
ass'y
Plenum
divider

Top

51
52
53
54
55

Right
side panel
ass'y
Right
side panel
insulation
Filter
rack
assembly
Gasket,
extruded
1/2" X 1/8"
1/3 HP direct
drive
motor

56
57
58
59

Motor
Rubber
Blower
Blower

60
61

Strain
reliefs
bushing
Terminal
strip cover

62
63

Terminal
Terminal

64
65
66

Terminal
strip
support
Capacitor
holder
O MF capacitor

67
68
69

Blower
Blower
Blower

support
strip,
6 positions
door
3/8-16NC

brass

box ass'y
cover
ass'y
switch
burner
electrical
3/8"

supply

ass'y
kit
brass

seal

panel
ass'y
panel
insulation
7/8"
UB-875
support

division

filter

insulation
outlet

panel

mount
ass'y
grommet
# 19
support
bracket
electrical
kit
SR-9P-2

.250
4 positions

ass'y
10 X 10
wheel
10

X 10

not

required
required

Items

6 to

Items

F07OO01
B40144-01
B40145-01
LO7F0O3

and

Quantity
Item
20
Item
18

and

not

included

included
per
per

not

item

unit:
unit:

2
3

included

required
per
not included
not included,

unit:

labels

included

Quantity
Quantity

required
required

Insulation

per
per

unit:
unit:

4
4

included

Item

included

B40129
B01526-78

Item

included

B40133
B01291-02
B40188-02
B40167-02
LO4G0Ol

Central
support,
Quantity
required
Items
38 and 53

B40189
Z04FO04
B40166

Quantity

Z99FO50
B40165
B40049

Quantity

B40054-01
B40043
B40076

Quantity

B40168-01
B40187-01
B40410

Items

B40160
Z05FO08
Z05FO09

Item

rear
baffle
per unit:
included

required

and
3

per

unit:

required

per

unit:

required

per

unit:

item

included

B40032
B40046

ass'y

plug-in
block

5 and

Quantity
Quantity

A00294
BOO403
B40048

B40070-02
LO410O5
B40130-01
B40126

ass'y

outlet

included

LO5HO03
LOl HO20
B40138

F07FO24
F06FO05
B40120
B4O03O
B40099

door

panel
smoke

Items

B40148
B4O08O

nut 3/8-16NC
AA zinc

panel
strip

Item

B40067
R0210O6
B40137
LOIHO11
LO4G013
LO 1 L003
LO7F015

9
10

nut

B40119-01

x 25'

J06L0Ol
LO6G011
B01888
Z01 FO06
BO 1756
B40081
LO41010
B40059

and

included

Legs,
band
and
Quantity
required

Item

6 not

Items

screws
included
per unit:
4

included

LO3J0O5
L99F003
B40074
BO 1024
LO11003
B40135-01
ZOllO01
Z01 L0O4

Housing

to 69
and

included

wheel

included

4--

0
z

DETAIL

"B"

<
0

DETAIL

O
D.

DETAIL

PART LIST
Model: LBO125DABR13-B

Complet

Top

heat

exchanger

B40117-01

baffle

Electrical

Observation

Burner

Hexagonal

Washer

Hexagonal

Air

Item

box

cover

ass'y

B40110

door

panel

ass'y
nut

AA
nut

supply

_abel

"electrical

3/8-16N0

brass

B40048

Items

4 and

F070001

_uantity:

zinc

3/8-16N0

brass

F06F005

_uantity:

F07F024

_uantity:

door

item

not

included

Gasket,

Meat

burner

Corner

13
14

Strain
Front

reliefs
panel

bushing
ass'y

Front

panel

insulation

Left

side

panel

ass'y

B40362-02

Left

side

panel

insulation

B40095-02

Left

angle

Combustion

chamber

Combustion

chamber

Combustion

chamber

22
23

Floor
Floor

Rubber

Blower

support

bracket

B40072-02

26
27

Bushing
Blower

7/8" UB-875
support
bracket

L04G001
B40072-01

15 X 20

Blower

Door

Top

32
33

Gasket,
Smoke

34
35

Inlet baffle
Plenum
divider

Baffle

37
38

Division
Sealing

39
40

Right
angle
Top division

Gasket,

Right

side

panel

ass'y

B40362-01

Right

side

panel

insulation

B40095-01

Horizontal

1/3

Motor

47
48

10 MF capacitor
Capacitor
holder

L011003
B01024

Terminal

strip

B40059

Item

Terminal

strip

B40074

Items

Terminal

plug-in

Terminal

Bushing

7/8"

Blower

electrical

Blower

ass'y

B40114-01

Items

56
57

Blower
Blower

10 X 10
wheel
10 X 10

Z011001
Z01L004

-lousing

Rocker

Burner

Terminal

62
63

Relay
SPDT
120MAC
Fan limit
control

shield

panel

B40099

conduit

9 included

Insulation

included

B40070-01

filter

8R-34-2

L041005
B40105-01

support

grommet

strap

seal

filter

panel

Sold

in feet

B40111-01
B01526-77

Item

Z01F006

_uantity:

included

rear

baffle

included

Z05F009
included
4

Z04F012

:_uantity:

B40107

Item

Z99F050

_uantity:

B40071
B40043

_uantity:

B40054-01

_uantity:

B40108
B01291-02

Dentral
_uantity:

support,
4

included

B40032
B40046

ass'y
panel
strip

ass'y

filter
support
panel

extruded

1/2"

filter
direct

X 1/8"

support
drive

and

B40229-01
B40076

motor

ass'y

x 25'

J06L001

cover
.250

Items

39,

_egs,

band

and

B40028
L06G011
B01888

block

53
51

and

not

screws

included

and

not

included

L03J005
L99F003

OOB-875
kit

SPST

capacitor
strip,

18 and

B40049

smoke
outlet
outlet
ass'y

electrical

17,

B40160

handle

switch

included

Items

Z05F009

ass'y

mount

B40229-02
strap

#19

paper

door

Item

B40096

ass'y
insulation

rear

included

B40030

ass'y

diagram"

B40120

and

B02282

flange
3/8"

included

B40067

L04G013

6 positions

to 57
and

L07F003
L011003

kit

_uantity:

B40081

Box

only

B40080
A00294
L01H011
R021006

_uantity:

included

wheel

included

item

included

0
z
co

DETAIL

"B"

DETAIL

. <..

"A"

O
D..

w_
----I

.1_. ,,-I

°'i

/
I

0
o

•

PART LIST
Models : LBO145DABR12-B,

Complet

heat

Top

3
4

Electrical
Observation

Burner

Hexagonal

7
8

Hexagonal
Washer

B40118-01

exchanger

box

cover
door

panel

ass'y

ass'y
flange

3/8"

nut

3/8-16N0

nut 3/8-16N0
AA zinc

Air supply
door
Gasket,
burner
panel
Heat
shield
ass'y
Corner
conduit

13
14

Strain
Front

15
16

Front
panel
insulation
Left side panel
ass'y

17
18
19

Left side panel
insulation
Left angle
filter support
Combustion
chamber

Combustion

chamber

strap

21
22
23

Combustion
chamber
Floor
ass'y
Floor
insulation

strap

Bushing

7/8"

UB-875

Division

panel

ass'y

Sealing

strip

27
28
29

15 X 20 X 1 paper
Blower
door
ass'y
Door handle

30
31
32

Top rear panel
Gasket,
smoke
Smoke
outlet

33
34

Baffle
ass'y
Plenum
divider

Gasket,

36
37

Top division
Right
angle

38
39

Horizontal
Right
side

40
41

Right
side
panel
Terminal
strip

Terminal

43
44
45

Capacitor
holder
10 MF capacitor
Motor
mount
ass'y

reliefs
panel

bushing
ass'y

brass

9
10
11
12

_uantity:
:::)uantity:

B40099
B40O7O-Ol

Insulation

B40362-02
B40095-02
B40229-02

not

included

Item

9 included

4
4

included

Items

17,

seal

ZO5FO08
ZO5FO09
B40111-02

Sold

in feet

18 and

Item

included

B01526-77
L04G0Ol
B40109

Dentral

B01291-02

:)uantity:

support,

ZO4FO12
B40107

:3uantity:
Item 29

rear

baffle

and

included

not

included

and

item

included

4
2
included

Z99FO50
B40050
B40031

1/2"

X 1/8"

x 25'

B40054-02
B40043
J06L001

_uantity:

2
38

B40074

Items

B40059
B01024

Item

insulation

cover

bushing
SR-34-2
drive
motor
drive

motor

Blower

support

bracket

Rubber
Blower

,qrommet
support

#19
bracket

51A

Blower

wheel

120-9T

motor)

51 B
52A

Blower
Blower

wheel
120-9T

120-9T
(3/4 HP
(1/2 HP motor)

motor)

52B

Blower

120-9T

53A
53B
54

Blower
Blower
Blower

ass'y
(1/2
ass'y
(3/4
electrical

(13/4
HP
HP
kit

(1/2

motor)

motor)
motor)

7/8" OOB-875
block
plug-in
box
control

56
55

and
not

included

L011003

49
50

strip,
electrical
switch

included

:::)uantity:
Items
37,

SPDT

label

B40161

Terminal
Burner
Rocker

B40047

direct

Relay

FO7FO24
FO6FO05
B40120
B40030

4 and

B40028
B40362-01
B40095-01

3/4

61
62
63

_uantity:

filter support
panel
ass'y

47B

FO7OO01

Items

diagram

B40076
B40229-01

Strain
reliefs
1/2 HP direct

Terminal
Electrical
Fan limit

Electrical

panel
filter panel

46
47A

57
58
59

Item

B40096

outlet

strip

Bushing
Terminal

19 included.

B40110
BO04O3
B40048

L041005
B40105-01

8R-34-2

filter

extruded

55
56

Item

& OLR182A16A

B40067

baffle

LBO145DABR34-B

.250

120VAC
6 positions
kit
SPST

B40134
L041005

_egs,

B40113-01
B40113-02

--or LBO145DABR12-A
--or LBO145DABR34-A

B40072-02
ZO1FO06

:3uantity:

B40072-01
N/A
N/A
Z011015
Z011012
B40136-01
B40136-02
B40081
L04G013
L99FOO3

--or
--or
--or
--or
--or
--or

band

and

LBO145DABR12-A
LBO145DABR34-A
LBO145DABR12-A
LBO145DABR34-A
LBO145DABR12-A
LBO145DABR34-A

:::)uantity:

A00294
B40080

B01291-02

Box only
:::)uantity:

included

LO3J0O5
B40066
R021006
LO1H011

screws

(Housing
and
(Housing
and
(item 42 to 57
(item 42 to 57

wheel)
wheel)
included)
included)

4--

U
z

o
/c
c)

#
£
DETAIL "A"

PART LIST
Model : FLO115DABR-A & OLF140C12A

Im]::1f.,I[_]
_| I "..ilII[o] _

,_LIII_vAi
:] =1:i [_[o) _vA
i _vA
I =1_III[_

Paper filter 20 x 20 x 1
Slower door

Z04F004
S40381

3
4
5

Top back panel
Paper filter 10 x 20 x 1
Fan limit control
5"

S40356
Z04F001
R021006

Plenum

divider

S40353

7
8

Division
panel
Heat exchanger

S40382
B40385

9
10

Right side panel ass'y
Side panel insulation

B40380-01
B01526-82

11
12
13
14

Right filter rack
Side deflector
Gasket,
smoke
outlet
Rocker
switch
SPST

B40374-01
B40358
S40360
L07F003

15
16
17

Electric
box
Relay SPDT 120 vac
Terminal
block 6 positions

B40066
L01H011
A00294

18
19

Bushing
7/8
Burner electrical

L04G001
S40080

20
21
22

Electric
box cover
Gasket,
burner
panel
Burner panel

23
24
25

Observation
door
Observation
door spring
Vis TYP F Hex 1/4-20 x 11/4

S02282
_,00183-01
F03F023

"Observation

26
27
28

Hex nut 3/8-16N0
Washer
3/8 zinc
Corner conduit

F07F011
F06F005
B40070-01

Quantity
Quantity

29
30

Strain relief
Front panel

bushing

31
32
33

Front panel
Heat shield
Combustion

insulation

Floor

35
36

Left side
Left filter

ass'y

B40380-02
B40374-02

37
38
39

Strain relief bushing
Blower
electrical
kit
Left blower support

L041005
S40081
B40072-02

40
41
42

Right
Motor
Motor

B40072-01
B40112-02
Z011016

43
44

Terminal
Terminal

45
46
47
48

Capacitor
holder
10 MF capacitor
Terminal
plug-in .250
Electric
box cover

S01024
L011003
L03J005
S40059

49
50

Strain relief bushing
Slower wheel 10X 10

L04G013
Z01L004

Blower

Z011001

"Blower

52
53

Blower
10 X 10 ass'y
Grommet

S40386
Z01F006

Quantity

kit

zinc

chamber

ass'y
panel
rack

L041013
B40378-01

Item

chamber

" included

10, 11, included

Quantity

required

per unit: 2

Box only
Quantity
required

per unit: 2

Label

"electrical

diagram

door gasket"

required
required

Insulation"

" included

included

per unit: 4
per unit: 4

included

S40379
S40371
S40161
S40383

blower support
1/2 HP
mount
block
strip

B40384
S40359
$40376

"Combustion

6 positions

10 X 10

"Motor

mount"

included

L99F003
S40074

wheel"
required

included
per unit: 4

Source Exif Data:

File Type                       : PDF
File Type Extension             : pdf
MIME Type                       : application/pdf
PDF Version                     : 1.2
Linearized                      : No
Page Count                      : 33
Page Layout                     : SinglePage
Page Mode                       : UseNone
Producer                        : Goby Monitor Application version 3, 2, 1, 4
Create Date                     : Fri Apr 20 16:26:08 2007
Author                          : 
Title                           : 
Subject                         :

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ICP Furnace/Heater, Oil Manual L0502544

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