ICP Furnace/Heater, Oil Manual L0612139

User Manual: ICP ICP Furnace/Heater, Oil Manual ICP Furnace/Heater, Oil Owner's Manual, ICP Furnace/Heater, Oil installation guides

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OIL FIRED FURNACE
UPFLOW
Models:

°_

FLO115DABR-C
LBO125 DAB R13-D
LBO145DABR34-D
MBO115DABR-D
MBOV115DABR-D
OLF140C12C
OLR182A16C

_Z_

Caution: Do not tamper with
the unit or its controls.
INSTALLER
/ SERVICE TECHNICIAN:
USE THE
INFORMATION
IN THIS
MANUAL
INSTALLATION
AND SERVICING
OF THE UNIT
THE
DOCUMENT
REFERENCE.

NEAR

THE

FURNACE

FOR
THE
AND KEEP

FOR

KEEP THIS
REFERENCE.

service

FUTURE
Manufactured

by:

UTC Canada Corporation
ICP Division

HOMEOWNER:
PLEASE
FUTURE

Call a qualified
technician.

MANUAL

NEAR

THE

FURNACE

Printed in Canada

FOR

3400 Industrial Boulevard
Sherbrooke, Quebec - Canada
J1L lV8

2006/08/09
445 01 4054 03

X40054 Rev. U

PART 1
INSTALLATION

1.2)

SAFETY CONSIDERATIONS
INSTALLATION
OF OIL FIRED HEATING UNITS
SHALL BE IN STRICT ACCORDANCE WITH THE
REGULATIONS
OF THE AUTHORITIES
HAVING
JURISDICTION. IN CANADA CSA B139 AND IN THE
UNITED STATES NFPA NO.31-1992 INSTALLATION
CODES FOR OIL BURNING EQUIPMENT APPLY.
DO NOT OPERATE FURNACE IN A CORROSIVE
ATMOSPHERE CONTAINING CHLORINE. FLUORINE
OR ANY OTHER DAMAGING CHEMICALS.

REQUIREMENTS

Installation or repairs performed by unqualified
persons can result in hazards to them and others.
Installation MUST conform to local codes or, in the
absence of same, to codes of the country having
jurisdiction.
The information contained in this manual is
intended for use by a qualified service technician
familiar with safety procedures and equipped with
the proper tools and test instruments.

DO NOT STORE OR USE GASOLINE. OR OTHER
FLAMMABLE VAPOURS AND LIQUIDS IN THE
VICINITY OF THIS OR ANY OTHER APPLIANCE.

1.1)

SAFE INSTALLATION

Failure to carefully read and follow all instructions
in this manual can result in death and/or personal
injury, property damage, furnace malfunction.

SAFETY LABELING AND WARNING SIGNS

DANGER, WARNING AND CAUTION
The words DANGER, WARNING and CAUTION are used to identify
the levels of seriousness of certain hazards. It is important that you
understand their meaning. You will notice these words in the manual
as follows:

Fire hazard
The furnace must be installed in a level position,
never where it will slope toward the front.

_DANGER

If the furnace is installed in that position, oil will
drain into the furnace vestibule and create a fire
hazard.

Hazards or unsafe practices that CAN
death or damage to body and/or property.

Hazards

or unsafe

practices

I damage to body and/orCAUTION
property.

which

CAN

result

NOTE: It is the personal responsibility and obligation of the customer
to contact a qualified technician to ensure that the installation
conforms to governing local and/or national codes and ordinances.

This furnace is NOT approved for installation in mobile homes,
trailers or recreational vehicles;

Do NOT use this furnace as a construction
building under construction;

There must be a sufficient supply of fresh air for combustion as
well as ventilation in the area where the furnace is located;

Use only the Type of fuel oil approved for this furnace (see
Rating Plate on unit). Overfiring will result in heat exchanger
failure and cause dangerous operating conditions;

Visually check all oil line joints for signs of wetness, which would
indicate a leak;

Connect furnace to the chimney;

The points in Part 2 "Operation" are vital to the proper and safe
operation d the heating system. Take the time to ensure that all
steps were followed;

Follow the regulations of the ANSI/NFPA No.31 (in the USA) and
CSA B-139 (in Canada) or local codes for placing and installing
the oil storage tank;

445 01 4054 03

heater or to heat a

Follow a regular service and maintenance schedule for the most
efficient and safe operation of the furnace.

Before servicing, allow furnace to cool. Always shut off electricity
and fuel to the furnace when servicing. This will prevent electrical
shock or burns;

Seal supply and return air ducts;

The vent system MUST be checked to determine that it is the
correct type and size;

Install correct filter type and size;

Unit MUST be installed so that electrical
protected from direct contact with water.

1.2.1)

1.2.2)

Freezing temperature warning.
Turn off water supply.

components

are

If your heater remains shut off during cold weather
the water pipes could freeze and burst, resulting in
serious water damage.

Safety Rules

Your unit is built to provide many years of safe and dependable
service providing it is properly installed and maintained. However,
abuse and/or improper use can shorten the life of the unit and create
hazards for you, the owner.
a.

Freezing temperatures and your building

Your unit is equipped with safety devices that may keep it from
operating if sensors detect abnormal conditions such as clogged
exhaust flues.
If the structure is unattended during cold weather you should take the
following precautions:

The U.S. Consumer Product Safety Commission recommends
that users of oil or gas-burning
appliances install carbon
monoxide detectors. Carbon monoxide can cause serious injury
and/or death. Therefore, to help alert people d potentially
dangerous carbon monoxide levels, you should have carbon
monoxide detectors, listed by a nationally recognized agency
(e.g. Underwriters
Laboratories
or International
Approval
Services) and maintained in the building or dwelling (see Note
below).

Turn off main water supply into the structure and drain the water
lines if possible. Open faucets in appropriate areas;

Have someone check the structure frequently during cold
weather to make sure it is warm enough to prevent pipes from
freezing. Contact a qualified service agency, if required.

1.2.3)

There can be numerous sources of fire or smoke in a building or
dwelling. Fire or smoke can cause death, serious bodily injury
and/or property damage. Therefore, in order to alert people of
potentially dangerous fire or smoke, you should have fire and
smoke detectors installed (listed by Underwriters Laboratories)
and maintained in the building or dwelling (see Note below).

All local and national code requirements governing the installation of
oil burning equipment, wiring and flue connections MUST be followed.
Some of the codes that may be applicable are:
CSA B!39
INSTALLATION CODE FOR OIL
BURNING EQUIPMENT

and makes no representations regarding any brand or type of
I NOTE; The
manufacturer of your furnace does not test any detectors I
detector.

Ensure that the area around the combustion air intake
I terminal is free of snow,CAUTION
I
ice and debris.

NFPA 31

INSTALLATION
EQUIPMENT

ANSI/NFPA 90B

WARM AIR HEATING AND AIR
CONDITIONING SYSTEMS

ANSIINFPA 70

NATIONAL ELECTRICAL CODE

CSA C22.2 No3

CANADIAN ELECTRICAL CODE

OF OIL BURNING

Only the latest issues of the above codes should be used.

1.3)
CAUTION
Do not use any commercially available soot remover.
This furnace has a fibre type refractory combustion
chamber. Normal servicing of this unit does not require
cleaning of the combustion chamber. Use extreme care
if for any reason you have to work in the area of the
combustion chamber.

Installation regulations

POSITIONING THE FURNACE

CAUTION
Carefully check your furnace upon delivery for any
evidence of damage that may have occurred during
shipping and handling. Any claims for damages or lost
parts must be made with the Transport Company.

This furnace is approved for reduced clearances to combustible
construction. Therefore, it may be installed in a closet or similar
enclosure. In any case, the unit must always be installed level.
In a basement, or when installed on the floor (as in a crawlspace), it is
recommended that the unit be installed on a concrete pad that is
2.5 cm to 5.1 cm (1" to 2") thick.
The unit must be installed in a location where the ambient and return
air temperatures are above !5°C (60°F).

445 01 4054 03

1.3.1)

Installation of the filter rack

1.4)

VENTING

When you install your furnace, the filter rack opening can be installed
on either side (right or left) for air filter maintenance.

Poisonous
carbon
explosion hazard.

FIGURE 1

monoxide

gas,

fire

and

Read and follow all instructions in this section.
Failure to properly vent this furnace
property damage, injury or death.

can result in

CAUTION
When the furnace is chimney vented together with other
combustion appliances such as a water heater, the
allowable venting materials for use with those
appliances must be investigated ("L"-Vent, etc.).

DNS-0678

These oil furnaces are certified for use with "L" vent, "A" vent, tile-lined
and metal-liner-tile-lined chimneys. The appliance may be connected
to a chimney of proper size and adequate chimney base temperature,
as specified in the Installation Code. The relevant excerpt from the
code is found in this section. Use it as a guide when local or national
codes do not exist.

Rev. B

The required minimum clearances for this furnace are specified
in Table 1.
The furnace should be positioned as closely as possible to the
chimney to keep vent connections short and direct. It should also be
as close as possible to the centre of the air distribution system.

Do NOT operate furnace in a corrosive atmosphere
or any other damaging
I containing chlorine, fluorine
CAUTION
chemicals. Refer to Part 1, section 5.2 (1.5.2).

Flue pipe sizing
The following table is an excerpt from the installation code that
indicates permitted flue sizes and minimum base temperatures for
circular flues in chimneys with a thermal resistance of less than R6
(6 ft 2 *hr *°F / Btu).
Where a new appliance, burner, or chimney is installed, chimney vent
sizes and maximum flue-gas temperatures shall comply with Table 2,
p. 6. Measurements must be taken at the chimney connector, after 5
minutes of operation with the barometric damper shut.

Electrical shock hazard.

Poisonous carbon monoxide gas hazard.

This furnace is not watertight and is not designed
for outdoor installation. This furnace
shall be
installed in such a manner as to protect the
electrical components from water.

Never install a hand operated damper in the vent
pipe. However, any Underwriters Laboratories listed
electrically operated automatic type vent damper
may be installed if desired. Be sure to follow the
instructions provided with vent damper. Also, read
and follow all instructions in this section of the
manual.

Outdoor installation will lead to a hazardous
electrical condition, premature
furnace
failure,
property damage, injury or death.

Failure to properly vent this furnace or other
appliances can result in death or personal injury,
property damage.

TABLE 1
Minimum clearances - combustible
LOCATION
Sides
Back
Top
Bottom
Flue pipe
Front

APPLICATION

materials

MBOI FLO' LBO125, OLF140

LBO145, OLR182

2.5 cm (!")
2.5 cm (1")
46 cm (!8")

2.5 cm (1")
2.5 cm (1")
46 cm (18")

2.5 cm (!")
2.5 cm (1")
o

51 cm (2")
5! cm (2")
0

23 cm (9")
23 cm (9")
61 cm (24")

Furnace
Supply plenum within 6 ft of furnace
Furnace
Furnace or plenum
Horizontal warm air duct within 6 ft of furnace
Furnace (combustible floor)
Horizontally or below flue pipe
Vertically above flue pipe
Furnace
445 01 4054 03

1.5)

NOTE: Thermal resistance values for typical chimneys are as
follows:
R2 (2 ft2 *hr -,°F / Btu):

clay-lined masonry, "A" vent

R3 (3 ft2 *hr -,°F / Btu):

metal liner in clay-lined masonry

R6 (6 ft2 *hr -,°F / Btu):

metal or clay-lined masonry
R4.5 (4.5 ft2 *hr °°F /
insulation
between
liner

AIR FOR COMBUSTION

Poisonous carbon monoxide gas hazard.

with
Btu)
and

Comply with ANSI/NFPA (in the U.S.A.) or CSA (in
Canada) standards for the installation of Oil
Burning Equipment and applicable provisions of
local building codes to provide combustion and
ventilation air.

masonry (e.g. 2" of expanded
mica or 1 ¾" d high density glass
fibreboard.)
Applying Table 2

Failure to provide adequate
combustion
and
ventilation air can result in death and/or personal
injury.

If a furnace with a 0.60 USGPH nozzle is to be connected to a 6.1m
(20') tall clay-lined masonry chimney, the thermal resistance of this
chimney type is R2, which is less than R6. The actual firing rate at 156
psig is 1.25 x 0.60 = 0.75. Therefore this table shall apply as follows:

1.5.1)

General

The minimum permitted inside diameter shall be 4";
Oil furnaces must have an adequate supply of combustion air. It is
common practice to assume that older homes have sufficient
infiltration to accommodate the combustion air requirement for the
furnace. However, home improvements such as new windows, doors,
and weather stripping have drastically reduced the volume of air
infiltration into the home.

The maximum permitted inside diameter shall be 5";
The minimum base temperature shall be about !60°C (320°F).

The vent should

not end:

Directly above a sidewalk or mutual driveway;

Less than 2.1 m (7') above a paved driveway;

Less than !.8 m (6') from a door, window
supplies air to the building;

Above a gas meter or regulator or less than 0.9 m (3') from the
centre of the regulator;

Less than 1.8 m (6') from any gas regulator vent exits or less
than 0.9 m (3') from an oil tank vent or oil fill inlet;

Heat Recovery Ventilation (HRV) systems are gaining in popularity.
HRVs are not designed to supply combustion air. If not properly
balanced, a serious negative pressure condition could develop in the
dwelling.

Less than 0.3 m (1') above ground level or Iess than 1.8 m (6')
from a combustion air inlet;

1.5.2)

Less than !.8 m (6') from a property line;

Under a veranda, porch or patio;

With the combustion gas being directed toward combustible
material or openings of a nearby building less than 1.8 m (6')
away;

Less than 0.9 m (3') from the interior corner of an "L" shaped
structure;

or opening

Home air exhausters are common. Bathroom and kitchen fans, power
vented clothes dryers, and water heaters all tend to create negative
pressure in the home. Should this occur the chimney becomes less
and less effective and can easily downdraft.

that

Contaminated Combustion Air

Installation in certain areas or types of structures will increase the
exposure to chemicals or Halogens which may harm the furnace.
These instances will require that only outside air be used for
combustion.

The following areas or types of structures may contain or have
exposure to the substances listed below. The installation must be
carefully evaluated, as it may be necessary to provide outside air for
combustion.

With the opening of the vent located less than 0.3 m (!') from any
surface that supports ice, snow or debris.

Commercial buildings;

Buildings with indoor pools;

Furnaces installed near chemical storage areas.

TABLE 2

Total input rating of all
connected appliances
,
kW
BTU/h
USGPH
21

Inside diameter of flue
Min.

•

Minimum base temperature for chimney height
I

Max,

11'

20'

28'

36'

70,000

0.50

7.6 cm (3")

13 cm (5")

149°C (3OO°F)

204°C (400°F)

279°C (535°F)

385°C (725°F)

9!,000

0.65

7.6 cm (3")

13 cm (5")

135°C (275°F)

!7!°C

(340°F)

221°C (430°F)

279°C (535°F)

105,000

0.75

!0 cm (4")

13 cm (5")

127°C (260°F)

160°C (320°F)

193°C (380°F)

246°C (475°F)

119,000

0.85

!0 cm (4")

13 cm (5")

121°C (250°F)

149°C (300°F)

179°C (355°F)

221 °C (430°F)

140,000

1.00

10 cm (4")

15 cm (6")

107°C (225°F)

149°C (300°F)

!85°C (365°F)

221°C (430°F)

175,000

i.25

10 cm (4")

15 cm (6")

116°C (240°F)

135°C (275°F)

!60°C (320°F)

185°C (365°F)

445 01 4054 03

Exposure_these
substances:
a. Permanent
wave
chemicals
forhair;
b. Chlorinated
waxes
andcleaners;
c. Chlorine
based
swimming
poolchemicals;
d. Water
softening
chemicals;
e. De-icing
salts
orchemicals;
f. Carbon
tetrachloride;
g. Halogen
typerefrigerants;
h. Cleaning
solvents
(such
asperchloroethyIene);
i. Printing
inks,
paint
removers,
varnishes,
etc..;
j. Hydrochloric
acid;
k. Solvent
based
glue;
I. Antistatic
fabric
softeners
forclothes
dryers;
m. Acidbased
masonry
cleaning
materials.
1.5.3)

burner level must employ a two pipe fuel supply system with an
appropriate fuel pump. A rise of more than 2.4 m (8') requires a 2
stage pump and more than 4.9 m (16') an auxiliary pump.
Follow the pump instructions to determine the size of tubing you need
in relation to the rise, or to the horizontal distance.
Inspect the entire oil distribution system for leaks at the beginning of
each annual heating season.

BURNER INSTALLATION

1.7)

FIGURE 2
Ceramic sleeve installation (Riello burner only)

Ducted outdoor combustion air

Outdoor combustion air kit - chimney venting
The following kits have been certified for use with the appliance. The
component kits contain an important safety feature, namely a Vacuum
Relief Valve or VRV. During normal operation the burner aspirates
outdoor air. If the intake terminal ever becomes partially or fully
blocked from ice or snow etc., the VRV will open to allow a proportion
of air from the dwelling to enter the burner, thus maintaining proper
combustion. Once the blockage is removed, the VRV will close and
the burner will draw all the air from the outside again:
CAS-2B
Components for the Beckett AFG burner (except air duct): The kit
includes the intake terminal, vacuum relief valve (VRV) and special air
boot connection with integral air adjustment means for the AFG
burner. The CAS-2B can be used with a 10 cm (4") galvanized air duct
or a 10 cm (4") flexible aluminium air duct. It is recommended that the
metallic air ducting material be insulated from the air intake up to
1.5 m (5') from the burner to avoid condensation from forming on the
outside d the intake pipe.

NOTE:
IF THE SLEEVE DOES NOT EASILY FIT ONTO THE TUBE,
REMOVE A SMALL AMOUNT OF THE INNER DIAMETER
WITH A SHARP KNIFE TO PROVIDE THE NECESSARY
CLEARANCE./
SI LE MANCHON NE S'INSTALLE PAS FACILEMENT SUR
LE TUBE, ENLEVER UNE PETITE QUANTITE SUR LE
DIAMETRE INTERIEUR AVEC UN COUTEAU POUR AVOIR
LE BON DE©A©EMENT.

CAD-1
Air duct kit consists of 7.6 m (25') of insulated UL/ULC Listed Class 1
air duct, and two 10 cm (4") steel band clamps. The duct incorporates
a corrugated flexible aluminium core, surrounded
by fibreglass
insulation covered with a vinyl vapour barrier.

3NS-0830

REV. B

Mounting the burner

CAUTION
The CAS-2B does not turn the furnace installation into a
direct vent system. Therefore the building structure
must provide for adequate combustion air to be
delivered to the Vacuum Relief Valve. The burner will
need to draw combustion
air from the VRV's
surroundings if the intake ever becomes blocked.
Therefore, non-direct vent installation codes must be
followed.

Comprehensive

1.6)

The warm air furnace
configuration;

burner

mounting

plate

has a 4-bolt

Position the mounting gasket between the mounting flange and
the appliance burner mounting plate. Line up the holes in the
mounting flange with the studs on the appliance mounting plate
and securely bolt in place.

After the burner is mounted

installation instructions are provided with the kits.

OIL TANKS AND LINES

Remove drawer assembly;

Install nozzle (see specifications);

Check electrode settings;

Make the electrical connections;

Complete oil line connections.

Check your local codes for the installation d the tank and accessories.
A manual shut-off valve and an oil filter shall be installed in sequence
from tank to burner. Be sure that the oil line is clean before connecting
to the burner. The oil line should be protected to eliminate any
possible damage. Installations where the fuel oil tank is below the

445 01 4054 03

Do not turn on the burner until you have checked the
CAUTION
polarity.

Checking the polarity
The oil burners used on the furnaces have solid state control systems
which make them sensitive to the proper connections of the hot and
neutral power lines. The controls will be damaged if the two lines are
reversed.
1.

Set your voltmeter to line voltage;

Place one prong on your grounded electric entry box and one
prong on the black wire;

Read the voltage;

If the voltage is zero, check the white wire. If line voltage shows.
Reverse the 115-volt leads entering the furnace junction box;

If you don't have a voltmeter, use a pilot light.

Fire and explosion

hazard.

Use only approved heating type oil in this furnace.
DO NOT USE waste oil, used motor oil, gasoline or
kerosene.
Use of these will result in property damage injury or
death.

NOTE: You may notice a slight odour the first time your furnace is
operated. This will soon disappear. It is only the oil used on certain
parts during manufacturing.

FIGURE 2.1

1.8)

BLACK WIRE
F/FL NOIR

BLOCKED VENT SHUT-OFF (BVSO)
For chimney venting

It is imperative that this device be installed by a
qualified agency,
ROUGE
DNS-0864

This device is designed to detect the insufficient evacuation of
combustion gases in the event of a vent blockage. In such a case the
thermal switch will shut down the oil burner. The device will then need
to be restarted MANUALLY.

Rev. A

Checking the Nozzle
The burner is equipped with the appropriate nozzle. However, if
another size or a replacement
nozzle is required, use the
manufacturer's recommended spray angle and type as shown in
Tables 3.1 to 3.4, p. 15 to 18. Note that all nozzle sizes are based on
a pump pressure of 100 psi.
Always select nozzle sizes by working back from the desired flow rate
at operating pressure, and not the nozzle marking.

Refer to the wiring diagrams and the detailed instructions supplied
with the BVSO for the installation and wiring procedures. The length of
wires supplied with the unit is such that the safety device must be
installed between the flue outlet of the appliance and the draft
regulator, as indicated in the instructions.
It is further imperative that the BVSO be maintained annually. For
more details refer to the instructions supplied with the device itself, as
well as Section 3 of this Manual,

Checking air and turbulator settings
Before starting the burner for the first time, adjust the air and turbulator
settings to those listed in the Tables 3.1 to 3.4, p. 15 to 18. Once the
burner becomes operational, final adjustment will be necessary.

A positive pressure venting system (Sealed Combustion
System or Direct Vent) MUST
NOT use the BVSO. Follow the I
CAUTION
instructions supplied with the venting system.

Checking the fuel supply system
Fuel Specifications

1.9)

INSTALLING ACCESSORIES

I NOTE use
Use No.1
No.1 ororNo.
No.2 2Furnace
Heating Oil.
Oil (ASTM D396) or in Canada
Before starting the burner, be sure that the fuel tank is filled with clean
oil.

Electrical shock hazard.
Turn OFF electric power at fuse box or service
panel before making any electrical connections and
ensure a proper ground connection is made before
connecting line voltage.

IMPORTANT
When using nozzle sizes of less than 0.75 USGPH, the
Installation Code for oil burning equipment requires the
installation of a 10 micron (or less) filter in the fuel oil
line. ICP requires that this practice be followed in order
to keep the lifetime heat exchanger warranty intact.

Failure to do so could result in bodily injury or
death, property damage.

445 01 4054 03

1.9.1)

Air conditioning

An air conditioning coil may be installed on the _
side only.
Also, notwithstanding the evaporator coil manufacturer's instructions,
a minimum clearance of 15 cm (6") must be allowed between the
bottom of the coil drain pan, and the top of the heat exchanger. Wire
the thermostat and condensing unit contactor as indicated in the wiring
diagram in Figure 5, p. 21.

1.9.2)

Ductworkand

Poisonous carbon monoxide gas hazard.
Do NOT draw return air from inside a closet or
utility room. Return air duct MUST be sealed to
furnace casing.

Filter
Failure to properly seal ducts can result in death,
personal injury and/or property damage.

Installation
Design and install the air distribution system to comply with Air
Conditioning Contractors of America manuals or other approved
methods that conform to local codes and good trade practices.
When ducting supplies air to a space other than where the furnace is
located, the return-air ducts must be sealed and atso be directed to
the space other than where the furnace is located.
Install the air conditioning cooling coil (evaporator) downstream from
the supply air plenum of the furnace. If a separate evaporator and
blower unit is used, install appropriate sealing dampers for air flow
control. Cold air from the evaporator coil going through the furnace
could cause condensation and shorten furnace life.

CAUTION
Dampers (purchased locally) MUST be automatic.

445 01 4054 03

Poisonous carbon monoxide gas hazard.
Install evaporator
furnace ducting.

coil on the supply side of the

Evaporator coil installed in return side ducting can
cause condensation to form inside heat exchanger
resulting in heat exchanger failure. This could result
in death, personal injury and/or property damage.

PART 2
OPERATION

2.1)

SEQUENCE OF OPERATION

2.2.2)

2.1.1)

Sequence of operation
Beckett AFG, Riello 40-F and Aero F-FAC

Normally open contact (T-T) on primary
thermostat calls for heat;

AFG and F-FAC burner: The motor starts and spark is
established. The pump pressure builds and the oil supply
mechanism opens, admitting fuel to the nozzle;
R40-F Burner: The burner motor starts. The burner motor fan

relay closed

when

pre-purges the combustion chamber and vent for 10 seconds,
establishing the combustion air pattern. During this time the
solenoid valve holding coil pressure is approximately 100 psig.
The solenoid valve opens, allowing oil to flow through the nozzle.
At the same time, the burner motor ignition coil produces a spark;
4.

Spark ignites oil droplets;

Cad cell senses flame and burner continues
transformer ceases sparking (Riello R40-F);

Restart after burner failure

Set thermostat lower than the room temperature;

Press the reset button on the burner primary control (relay);

Set thermostat higher than the room temperature;

If the burner motor does not start or ignition fails, turn off the
disconnect
switch
and CALL A QUALIFIED
SERVICE
TECHNICIAN.

Do not attempt to start the burner when excess oil has
accumulated, when the
furnace is full of vapour, or I
CAUTION
when the combustion chamber is very hot.

2.2.3)

Combustion

chamber curing

to fire. Ignition

After Fan-Limit control heats up to the factory set point, the
circulating air blower and electronic air cleaner start;

The circulating air blower and burner motor remain on until the
thermostat is satisfied. The ignition transformer continues to
spark (AFG). The solenoid valve remains open (R40-F);

Some moisture and binders remain in the ceramic combustion
chamber after manufacture. It is important to clear the chamber of this
residue before testing. If you smoke test before curing, the instrument
may become damaged. To cure the chamber, run the unit for 3
consecutive cycles, with 3 minutes of elapsed time in between each
cycle. Each burn cycle should least 3 minutes. The exhaust will have a
pungent odour and produce a white cloud of steam.

Thermostat is satisfied:
8.

Primary relay contacts open, solenoid valve closes (R40-F),
burner fan motor shuts down. The ignition transformer ceases
sparking (AFG);

The Fan-Limit control bi-metal cools down to the factory set point
of 32°C (90°F), the circulating air blower and the electronic air
cleaner turn off.

2.2.4)

Smoke/CO2

test

Pierce a test hole in the smoke pipe near the furnace breech.
Insert the smoke test instrument probe into the open hole;

Starting with a zero smoke reading, gradually reduce the burner
air setting until just a trace of smoke results (#1 on Bacharach
Scale);

2.2)

CHECKS AND ADJUSTMENTS

Take a CO2 sample at the same test location where the smoke
sample was taken. Note the CO2 reading associated with the #1
smoke condition;

2.2.1)

General

Adjust the burner air setting to obtain a CO2 reading 1% lower
than the reading associated with the #1 smoke;

This method of adjusting the CO2 will allow adequate excess air
to ensure that the burner will burn clean for the entire heating
season.

After initial installation and subsequent yearly maintenance
furnace must be thoroughly tested.

calls, the

IMPORTANT
The burner must be functioning for at least 10 minutes
before any test readings are taken. Adjustments are to
be made according to the Technical Specifications in
this manual.

2.2.5)

rise test

Operate the burner for at least 10 minutes;

Measure the air temperature in the return air plenum;

Measure the air temperature in the largest trunk coming off the
supply air plenum, just outside the range of radiant heat coming
off the heat exchanger; 0.3 m (12") from the plenum on the main
take-off usually sufficient;

The temperature rise is calculated by subtracting the return air
temperature from the supply air temperature;

If the temperature rise exceeds the temperature specified in
Tables 3.! to 3.4, p. 15 to 18, change to the next higher blower
speed tap until the temperature rise falls to this temperature or
below. If the excessive temperature rise cannot be reduced by
increasing fan speed, investigate for ductwork restriction(s), dirty
or improper air filter, overfiring caused by excessive pump
pressure, or improper nozzle sizing.

Open the oil bleed port screw and start the burner. Allow the oil to
drain into a container for at least 10 seconds. Once the oil flows
absolutely free of white streaks or air bubbles to indicate that no air is
being drawn into the suction side of the oiI piping and pump, slowly
close and tighten the bleed screw. The burner should now fire. Adjust
the oil pressure as indicated in the Technical Specification Tables 3.!
to 3.4, p. 15to 18.

Supply air temperature

445 01 4054 03

2.2.6)

Vent temperature test

FIGURE3

Place a thermometer in the test hole located in the breech pipe.

The vent temperature should be between 204°C to 302°C
(400°F to 575°F). If not, check for improper air temperature
rise, pump pressure, nozzle size, or for a badly sooted heat
exchanger.

2.2.7)

Fan Limit adjustment and blower regulator

Modification of the "FAN ON" and "Hr' Limit settings on the Fan Limit
and blower regulator can cause a malfunction of the furnace and carry
to premature wear of the heat exchanger.

Modification

I warranty.

of the factory

set limits

CAUTION

will void the
DNS-0355

Rev.B

MBO, MBOV
"FAN ON" Limit
"FAN
OFF" Limit
"HI" Limit

90°F
110°F
200°F

LBO & OLR

"FAN ON" Limit
FANLimit
OFF" Limit
"HI"

90°F
130°F
190°F

FLO & OLF

445 01 4054 03

"FAN ON" Limit
FANLimit
OFF" Limit
"HI"

90°F
110°F
150 °F

PART 3
MAINTENANCE

3.1)

GENERAL

Preventive Maintenance

Readjust burner for proper operation.

Soot will have collected in the first sections of the heat exchangers
only if the burner was started after the combustion chamber was
flooded with fuel oil, or if the burner has been operating in a severely
contaminated condition.

"Preventive maintenance" is the best way to avoid unnecessary
expense and inconvenience,
Have your heating system
and
burner inspected
at regular intervals
by a qualified
service
technician,

3.1.2)

After each annual inspection a complete combustion test must be
performed, in order to maintain optimum performance and reliability.

Refractoryfirepot

Remove the burner and check the firepot.

IMPORTANT
Use extreme care if cleaning of the pot is required. After
firing, the pot becomes very fragile. Do not use any
commercially available soot remover. This furnace has
a fibre type refractory combustion chamber.
Normal
servicing of this unit does not require cleaning of the
combustion chamber.

Electrical shock hazard.
Turn OFF power to furnace before any disassembly
or servicing.
Failure to do so can result in property
injury and/or death.

damage
IMPORTANT
Do not vacuum the ceramic chambers--they
damaged.

Do not tamper with the unit or controls. Call a qualified service
technician.
Before calling for service, check the following

If the pot is damaged, it must be replaced. A damaged pot could lead
to premature heat exchanger failure. Cracking of the firepot is normal,
however, replace the pot only if the cracks have propagated more
than % the way through the wall thickness. The average wall thickness
of the firepot is ¾".

Check oil tank gauge and check if the oil tank valve in oiI is open;

Check fuse or circuit breaker;

Check if shut-off switch is "ON";

Reset thermostat above room temperature;

If ignition does not occur turn off the disconnect switch and call a
qualified service technician.

When ordering replacement parts, specify the complete furnace
model number and serial number.

3.1.1)

Heat exchanger

cleaning

Ordinarily, it is not necessary to clean the heat exchanger or flue pipe
every year, but it is advisable to have your oil burner serviceman
check the unit before each heating season to determine whether
cleaning or replacement of parts is necessary.
If cleaning is necessary, the following steps should be performed:
1.

Turn "OFF" all utilities upstream of the furnace;

Disconnect the flue pipe;

Remove the flue collar panel located at the rear part of the warm
air furnace;

Remove the radiator baffles;

Disconnect
furnace;

Clean the secondary tubes, and the primary cylinder with a stiff
brush and vacuum cleaner;

The heat exchanger and combustion chamber should be
inspected to determine
if replacement
is required before
re-assembling the unit;

After cleaning, replace the radiator baffles, flue collar plate and
oil burner;

the oil Iine and remove the oil burner from

are easily

Flooding of the firepot
Flooding can occur when the oil primary control has been reset a
number of times in a no-heat situation. Each time oil is fired into the
pot and does not ignite, it is absorbed into the pot. Even if the burner is
removed and the pot is felt for wetness, it is difficult to assess the
degree of oil absorption by the pot.
There is only one way to properly service a flooded firepot, and that is
to change it.

CAUTION
If you observe the red warning light on the burner, push
once ONLY to try and restart, tf the burner will not start,
phone an authorized service technician. Do not press
the button again.

the

445 01 4054 03

3.1.3)

BLOCKED VENTSHUT-OFF
CLEANING

(BVSO)

3.1.6)

Oil filter

Tank filter
For continued safe operation, the Blocked Vent Shut-Off System
(BVSO) is required to be inspected and maintained annually by a
qualified agency.

The tank filter should be replaced as required.

Disconnect the power to the appliance;

The 10 micron (or less) filter cartridges should be replaced annually.

Remove the two screws holding on the BVSO assembly cover;

Remove the cover;

Remove the two screws holding the control box to the heat
transfer tube assembly. Sliding the control box in the appropriate
direction will unlock it from the heat transfer tube assembly;

Carefully remove any build-up from the thermal switch surface;

Do not dent or scratch the surface of the thermal switch.
is damaged, replacement is
I If the thermal switchCAUTION
required.
6.

Clear and remove any build-up
transfer tube;

Re-mount, lock and fasten the control box with the 2 screws
removed in step 4;

Re-attach the assembly cover with the screws removed in step 2;

Re-establish power to the appliance.

3.1.4)

or obstruction

inside the heat

Burner drawer assembly

Remove the drawer assembly. Clean alt foreign matter from the
retention head and electrodes. If a Beckett AFG burner was installed,
the burner wilI have to be removed to check the retention head.

3.1.5)

Secondary

3.1.7)

filter

Air filters

Air filters are the disposable type. They should be replaced at least
once a year. Dusty conditions, presence of animal hair etc. may
require much more frequent filter changes. Dirty filters wilI impact
furnace efficiency and increase oiI consumption.

3.1.8)

Motorlubrication

Do NOT lubricate the oil burner motor or the direct drive blower motor
as they are permanently lubricated.

3.1.9)

CAS-2B combustion air kit (chimney
venting)

If used, check the CAS-2B combustion air kit for proper operation.
Check to see that the inlet screen is not plugged. Block the air inlet
completely and ensure that a zero smoke reading results. If a zero
smoke reading is not obtained, set up the burner as indicated in
Tables 3.1 to 3.4, p. !5 to 18.
Gradually block off the intake. The CO2 should increase to a maximum
of 0.5 percentage points at the fully blocked condition. If not, check
that the VRV gate is pivoting freely and that the pivot rod is in a
horizontal position. Also, check that the counterweight has been
properly adjusted in accordance with CAS-2B installation instructions.

Nozzle

Replacethe nozzle with the one specified in Tables 3.1 to 3.4, p. 15 to
18.

445 01 4054 03

PART 4
INFORMATION

Model:

Serial number:

Furnace installation date:
Service telephone # - Day:

Night:

Dealer name and address:

START-UP

TEST RESULTS

Nozzle:

Pressure:

Burner adjustments:

Lb/psi

Primary air
Fine air
Draw Assembly

CO2:

Smoke scale:

(Bacharach)

Gross stack temperature:

Ambient temperature:

Chimney draft:

"W.C.

Over, re draft:

"W.C.

Test performed by:

445 01 4054 03

TABLE 3.1
Technical specifications,
RATING

MBO115DABR-D

AND PERFORMANCE

Firing rate USGPH
Input (BTU/h)
Heating capacity
Maximum

& MBOV115DABR-D

(BTU/h)

temperature

0.65

0.75

0.85

0.90

91,000

105,000

119,000

126,000

85,000

97,000

103,000

74,000

rise

13°C - 29°C (55- 85°F)

Low firing rate baffle

YES

Static disc, model

2 3/4 #3383

Nozzle - 100 PSlG pump pressure (Delavan)
Combustion air adjustment
RiELEOBURNERMODEL_0
Nozzle (Delavan)
Pump pressure (PSIG)
Combustion air adjustment

0.65 - 70W

(band / shutter)

Nozzle - 100 PSIG pump pressure (Delavan)
EEEC_RICAE SYSTEM
Volts - Hertz - Phase

0.85 - 70W

0/ 6

0 / 7

0/ 4
I

(turbulator ! damper)

0.75 - 70W
F3

0.50 - 60W
165
0 ! 2.25

0.60 - 60W
155
1 ! 2.75

0.65 - 70W

0.75 - 70W

0.75 - 60W
145
2 ! 3.75
0.85 - 70W

115 - 60 - 1

Operating voltage range

104 - 132

Rated voltage (Amps)
Minimum ampacity for wiring sizing

11.4
12.8

Max. fuse size (Amps)
BLOWER

_
_
_

DATA

Blower speed at 0.4" W.C. static pressure
Blower speed at 0.2" W.C. static pressure

MED-LO

MED-HI

Motor / number of speeds
Blower wheel size
Filter quantity

HIGH

113 HP / 4 speeds
10" x 10"

(1) 20" x 20"

and size

TABLE 4.1
Air delivery - CFM with air filter

iii_!!i_!i!i_i_ii!i_!i_i_i_ii!!_i_i!i_i!i_i!MEiD_L_!_ii_i_!ii_i!i_i!i_i!i_i!i_i!i_i!i_i!i_i!i_i!i_i!i
1,300

1,150

1,350
1,225
ii_!_!_!_!i_i!i_i!i_i!i_i!i_i!i_i!i_i!i_i!i_i!i_i!i_i!i_i!i_i!i_i!i_i!iH!_ii_i_!i_i!i_i!i_i!i_i!i_i!i_i!i_i!i_i!i_i!i_i!i_i!i_i!i_i!i_i!i_i_
1,400
1,250

15
445 01 4054 03

TABLE 3.2
Technical specifications,

LBO125DABR13-D

(BECKETT,

RIELLO AND AERO BURNERS)

RATI NG AN D P ERFORMANCE
Firing rate USGPH
Input (BTU/h)
Heating
capacity
Maximum
BECKE_

(BTU/h)

0.75

0.85

1.00

1.10

105,000
84,525

119,000
95,795

140,000
112,700

154,000
123,970

temperature rise
BURNER (_50 RPM)AFG_F3

13°C - 29°C (55 - 85°F)
(TUBE INSERTION

Low firing rate baffle

YES

Static disc, model

2 3/4 #3383

Nozzle - 100 PSlG pump pressure (Delavan)
Combustion air adjustment (band / shutter)

0.75 - 70W
1/ 1

0.85 - 70W
1/4

1.00 -70W
2/ 2

075260W

085260W

1.10 - 70W
3 / 3

RIELLO B URNERi M ODEE
Nozzle(Delavan)

060-60W

Pump pressure (PSlG)
Combustion air adjustment

155
2 / 3.25

(turbulator / damper)

Nozzle- 100 PSIG pump pressure (DeIavan)
EL ECTRICAL S Y S T EM

0.75-

70W

] 085-60W

I
130
140
I
I
2.5 / 4
2 / 2.5
I
FAFC;2 (TUBE INSERTION 5 3/8!')
I 0.85-

Volts - Hertz - Phase

70W

I 1.00-

70W

170
3 / 2.5

I 1.10- 70W

115- 60- 1

Operating voltage range

104 - 132

Rated voltage (Amps)

11.4

Minimum ampacity

12.8

for wiring sizing

Max. fuse size (Amps)
B LOWER DAT

Blower speed at 0.4" W.C. static pressure
MED-LO

Blower speed at 0.2" W.C. static pressure

MED-HI

Motor / number of speeds
Blower wheel size (in.)

}

HIGH

1/3 HP / 4 speeds
10X10

Filter quantity and size

(2) 15 X 20

TABLE 4.2
Air delivery - CFM with air filter

P EED

MEBHi
H!

EXTERNA

STATi

P RESSU RE WITH A! RE IET ER

1,175

1,000

1,250
1,375

1,200
1,300

16
445 01 4054 03

HIGH

Technical specifications,

LBO145DABR34-D

TABLE 3.3
and OLR182A16C

(BECKETT, RIELLO AND AERO BURNERS)

PAT I NG AND PER FO RMANC E
Firing rate USGPH
Input (BTUh)
Heating
capacity
Maximum

(BTUh)

temperature

BECKET

1.00

1.10

1.20

1.25

1.30

140,000
112,700

154,000
123,970

168,000
135,240

175,000
140,875

182,000
146,510

rise

13°C - 29°C (55 - 85°F)

RNER (3450 RPM

AF G;F 3 (Tubb in_ibnS;3il

Low firing rate baffle
Static disc, model

6ii)

YES
2 3/4 #3383

Nozzle - 100 PSIG pump pressure (Delavan)

1.00 - 70W

Combustion air adjustment (band / shutter)
RIE_LO BURNER; MODEL 40,

2 / 3

1.10 - 70W _

1.25 - 70W

2 / 6
_
F5 (TUbe in_i0n

Pump pressure (PSlG)
Nozzle (Detavan)
Combustion air adjustment (turbulator / damper)
AERO BURNER (1725 RPM)(TUbe

140
0.85 - 60W
2.5 / 2.5

170
0.85 - 60W
3 / 2.75

Nozzle- 100 PSIG pump pressure (Delavan)
ELECTRICAL SYS E

1.00- 70W I1.10 - 70W _11.25

Volts - Hertz - Phase

6 /6
5-1/41')

145
_
1.00 - 60W _
3/ 3
_
in_rtion
5;3iBii)

140
1.10 - 60W
3.5 / 3.25

- 70W I_

115 -60 - 1

Operating voltage range

104 - 132

Rated voltage (Amps)

16.4

Minimum ampacity for wiring sizing
Max. fuse size (Amps)

19.1
20

3EOWER DATA
Blower speed at 0.4" W.C. static pressure
Blower speed at 0.2" W.C. static pressure
Motor / number of speeds
Blower wheel size
Filter quantity

MED-LO

MED-Ht

HIGH

MED-LO

MED-HI

HIGH

3/4 HP / 4 speeds
12" x 9"

and size

(2) 15" x 20"

TABLE 4.3
Air delivery - CFM with air filter

SPEED

ii!ii iiiiii!!i
I

ERNAL S AT CPRE.'
,.

ME D;Hi
HI

1,725
1,850

1,600
1,725

1,975

1,850

17
445 01 4054 03

Technical specifications,

FLO115DABR-C

TABLE 3.4
and OLF140C12C (BECKETT,

RIELLO AND AERO BURNERS)

RAT iNGAN D PER FO RN A CE
Firing rate USGPH
Input (BTU/h)
Heating capacity
Maximum

(BTU/h)

heating temperature

0.75

0.85

1.00

105,000
84,525

119,000
95,795

140,000
112,700

rise

13°C -29°C

(345.

F G F3 (TU BEiNS ER_I ON

Low firing rate baffle
Static disc, model
0.75-

Combustion air adjustment (band / shutter)
RiEEEO BURNERi M ODEE _0.
Pump pressure (PSlG)
air adjustment

70W

0/ 5

Nozzle (Delavan)
(turbulator / damper)

0.85 - 70W

I
0 / 7
F3 (TUBE INSERTION

I
I
5 ii4!!)

1.00-

70W

1/ 5

0.60 - 60W

0.75 - 060W

0.85 - 60W

155

130

140

1.5 / 2.75

2.5 / 3.25

3 / 4.25

Volts - Hertz - Phase
Operating

YES
2 3/4 #3383

Nozzte - 100 PSIG pump pressure (DeIavan)

Combustion

(55 - 85 Degr.F)

115 - 60 - 1

voItage range

104 - 132

Rated voltage (Amps)

14.7

Minimum ampacity for wiring sizing
Max. fuse size (Amps)

16.8
20

BEOWER
Blower speed at 0.4" W.C. static pressure

MED-LO

Blower speed at 0.2" W.C. static pressure
Motor / number of speeds
Blower wheel size

MED-LO

Filter quantity

and size

MED-HI

HIGH

MED-HI
I
1/2 HP / 4 speeds
10"x 10"

HIGH

(1) 10" x 20" & (1) 20" x 20"

TABLE 4.4
Air delivery - CFM with air filter

SPEED
MED-LO
MED-HI

EXTERNAL STATIC
0.2 ii

PRESSURE

WITH AIR FILTER
0. 4 I

1,225
1,450

1,075
1,275

1,550

1,375

18
445 01 4054 03

FIGURE 4.1
Model: MBO115DABR-D

44 _/#'

22"

20"_
19"_
_

_20"

1 7/8"

I
6" DIA! FLUE

54"

DNS-0590

Rev. D

FIGURE 4.2
Models: MBOV115DABR-D

_20"

5/4"

t
_20"

19"
_

_11"_
V o

7/8"
"N
i

6" DIA. FLUE
_=_

°]

DNS-0596

Rev. D

19
445 01 4054 03

FIGURE 4.3
Models: LBO125DABR13-D, LBO145DABR34-D
44

_20"

& OLR182A16C

1/4"

20"_

"NJ JZ"

VOIR TABLE/
SEE TABLE

MODELE
z_3"

DIA.

FLUE

LBO125DABR13

LBO145DABR3#

OLR182A16B

_
DNS-0576

2.40"

Rev. F

FIGURE 4.4
Model: FLO115DABR-C & OLF140C12C

44"

22 S/4"
_21

1/2"
_21

1/2"

7" DIA. FLUE

17"

1/8"
f°

43"

E]
/

I
=

DNS-0666

Rev

2O
445 01 4054 03

FIGURE 5
Wiring diagram, MBO115DABR-D,
LBO145DABR34-D

MBOV115DABR-D,

& OLR182A16C,

LBO125DABR13-D,

FLO115DABR-C

& OLF140C12C

THERMOSTAT
FAN

BLOWER MOTOR
MOTEUR VENTILATEUR

LIMIT

CONTROL

COOLING
CLIM ATISATION

HEATING
CHAUFFAGE

JAUNE
YELLOW

CONTACT DU
COMPREBBEUR
COMPRESSOR
CONTACTOR

INTERRUPTEUR
BASSE
VI]_SSE
VENTILATEUR
LOW

!
T

T
T

SPEED

BLOWER SWITCH

i
i
I
C

i
L

i
i

F
I
I
I

'Oy

I
C

MAUVE
PURPPLE

WHITE

"
Oround,o
orre -i
Mige a

BRULEUR BECKETT/AERO
BURNER
BRANCHEMENT INTERNE DU BRULEUR
REFERER AUX DIAGRAMMES ELECTRIQUE
FOURNIS AVEC LE BRULEUR OU SUR LE

GREEN
I I

RELAIS DE COMBUSTION/
INTERNAL WIRING. REFER TO THE DIAGRAMS
SUPPLIED WITH THE BURNER OR THE ONES
ON THE COMBUSTION RELAY.

Neutral

L1,N U.rUR
i
DE

NOIR
BLACK

SERVICE
SERVICE
SWITCH

DISPOSITIF

BLANC
WHITE

D'ARRET

BOITE
DE JONCTION'
JUNCTION
BOX

ANTI
REFOULEMENT/
BLOCKED VENT SHUT OFF

zo
ROUGE
RED
I_
ROUGE
RED

VERS
TO

BRULEUR/
BURNER

24MAC
RELAIS

CODE
FACTORY
CABLAGE

WIRING BY OTHERS (HEATING
CABLAGE
PAR L'INSTALLATEUR
WIRING
CABLAGE

DNS-1014

OTHERS
PAR

(WITH

A/C

L'INSTALLATEUR

ONLY)
(CHAUFFAOE

SEULEMENT)

UNIT)
(AVEC

UNITE

A/C)

VAC

COLOUR
CODES
FOR
BLOWER
MOTOR
DE COULEUR
POUR
MOTEUR
VENTILATEUR

COLOR/COULEUR

WIRING (115 VOLTS)
EN USINE (115 VOLTS)

SWITCHING RELAY/
COMMUTATION
24

EMERSON

WHITE/BLANC

RED/ROUGE

PURPLE/MAUVE

BLUE/BLEU

ORANGE

BLUE/BLEU

BLACK/NOIR

RED/ROUGE

Rev. A

21
445 01 4054 03

PARTS LIST
Model: MBO115DABR-D

DETAIL

"B"

DETAIL "B"

DETAIL "A"

DETAIL "A

B50040 Rev. A

22
445 01 4054 03

PARTS LIST
Model: MBO115DABR-D
ITEM.

PART#

DESCRIPTION.

COMMENTS

1
2
3
4

B40119-01
B40067
B40466-01
B02282

Complete heat exchanger
Top baffle
Electrical box cover assembly
Observation door

Item 16 included;

5
6

B40048
F06F005

Burner panel assembly
Washer 3/8" AA zinc

7
8
9
10
11
12

F07F024
F070001
B40120
B40030
B40099
B40070-02

Hexagonal nut 3/8-16NC brass
Hexagonal flange nut 3/8-16NC
Air supply door
Gasket, bumer panel
Heat shield assembly
Comer conduit

13
14
15
16
17
18
19
20

L041013
B40130-01
B40126
B40160
Z05F008
Z05F009
B40129
B01526-78

Strain relief bushing
Front panel assembly
Front panel insulation
Combustion chamber
Combustion chamber
Combustion chamber
Floor assembly
Floor insulation

21
22
23
24
25
26
27
28

B40133
B01291-02
L04G005
B40131-02
B40125-02
Z04F004
B40132
Z99F050

Divison panel assembly
Seal strip
Bushing 1 3/8"
Left side panel assembly
Left side panel insulation
20" x 20" x 1" paper filter
Blower door assembly
Door handle

29
30
31
32
33

B40492
B40032
B40046
B40054-01
B40043

Top rear panel
Gasket, smoke outlet
Smoke outlet assembly
Baffle assembly
Plenum divider

34
35
36
37
38
39

B40076
B40410
B40131-01
B40125-01
J06L002
L06G011

Top division panel
Filter rack assembly
Right side panel assembly
Right side panel insulation
Seal Strip 1/2" x 1/8" x 25'
1/3 HP direct drive motor

40
41
42
43

B01888
Z01F006
B01756
B40456

Motor mount assembly
Rubber grommet
Blower support bracket
Blower electrical kit

44
45
46
47
48
49
50
51
52
53
54
55

L041010
B40059
L03J005
L99F003
B40074
L04G013
B01024
L011003
B40135-01
Z011001
Z01L004
L07F003

Strain relief bushing
Terminal strip cover
Terminal plug-in .250"
Terminal block 4 positions
Terminal strip support
Bushing 7/8"
Capacitor holder
10 MF capacitor
Blower assembly
Blower 10" x 10"
Blower wheel 10" x 10"
Rocker switch SPST

56
57
58

B40454
B40455
L01F009

Electrical box
Burner electrical kit
Transformer 120-24 VAC

59
60
61

L01H009
L05F009
R021007

Relay SPDT 24 VAC
Terminal strip, 4 positions
Fan Limit Control L6064A

62
63
64

L04G006
B03118-01
Z06G001

Bushing 1"
Electrical kit for BVSO
Blocked vent shut off BVSO

65
66
67

L041005
A00183-01
F03F023

Strain relief bushing
Observation door spring
Screw #F hex wsh 114-20 x 1 1/4

Wiring

item 38 not included

diagram label included

Items 4 and 9 included

brass

Insulation

included

Item 15 included
assembly
strap
strap seal
Item 20 included
Central support,
3 required

rear baffle and item 22 included

Items 25 and 35 included
2 required
Item 28 included

Items 35 and 37 included

Legs, band and screws
4 required

included

Item 49 not included

2 required

Items 39 to 54 included
Housing and wheel included

Box only

23
445 01 4054 03

PARTS LIST
Model: MBOV115DABR-D

DETAIL

DETAIL "A"

DETAIL

B5004I

Rev. A

445 01 4054 03

PARTS LIST
Model: MBOV115DABR-D
ITEM.

P_T#!

D E SCRI PTION

_€OM

1
2
3
4

B40119-01
B40067
R021007
B40460

Complete heat exchanger
Top baffle
Fan Limit Control L6064A
Component panel

5
6
7
8
9

L01H009
L05F009
L01 F009
B40464-01
B02282

Relay SPDT 24 VAC
Terminal strip, 4 positions
Transformer 120-24 VAC, 40 VA
Electrical box cover
Observation door

10
11
12
13
14

B40048
F070001
B40140
B40463-02
L07F003

Burner panel assembly
Hexagonal flange nut 3/8-16NC
Electrical box assembly
Electrical cover assembly
Rocker switch

15
16

B40148
B40455

Vestibule burner assembly
Burner electrical kit

17
18

F07F024
F06F005

Hexagonal nut 3/8-16NC
Washer 3/8" AA zinc

19
20
21
22

B40120
B40030
B40099
B40070-01

Air supply door
Gasket, burner panel
Heat shield assembly
Corner conduit

23
24
25
26
27
28
29
30
31
32
33
34
35
36
37

L041013
B40146
B40126
B40160
Z05F008
Z05F009
B40129
B01526-78
B40133
B01291-02
B40131-02
B40125-02
L04G005
B40132
Z99F050

Strain relief bushing
Front panel assembly
Front panel insulation
Combustion chamber
Combustion chamber strap
Combustion chamber strap seal
Floor assembly
Floor insulation
Di_4son panel assembly
Seal strip
Left side panel assembly
Left side panel insulation
Bushing 1 3/8"
Blower door assembly
Door handle

38
39
40
41
42

B40492
B40032
B40046
B40054-01
B40043

Top rear panel
Gasket, smoke outlet
Smoke outlet assembly
Baffle assembly
Plenum di_der

43
44
45
46
47
48
49

B40076
B40410
Z04F004
B40131-01
B40125-01
J06L002
L06G011

Top di_4sion panel
Filter rack assembly
20" x 20" x 1" paper filter
Right side panel assembly
Right side panel insulation
Seal strip 1/4" x 1/8" x 25'
1/3 HP direct drive motor

50
51
52
53

B01888
Z01F006
B01756
B40456

Motor mount assembly
Rubber grommet
Blower support bracket
Blower electrical kit

54
55
56

L041010
B40059
L03J005

Strain relief bushing
Terminal strip cover
Terminal plug-in 0.250

57
58
59
60
61
62
63
64
65
66

L99F003
B40074
L04G013
B01024
L011003
B40135-01
Z011001
Z01L004
B03118-01
Z06G001

Terminal block 4 positions
Terminal strip support
Bushing 7/8"
Capacitor holder
10 MF capacitor
Blower assembly
Blower 10" x 10"
Blower wheel 10" x 10"
Electrical kit for BVSO
Blocked vent shut off BVSO

67
68
69

L041005
A00183-01
F03F023

Strain relief bushing
Observation door spring
Screw #F hex wsh 114-20 x 1 1/4

M ENTS

Item 24 included;

item 46 not included

Items 5, 6 and 7 not included

brass

Items 7 and 14 included
18 required
Box only
item 14 not included, labels included

brass

Insulation

included

item 25 included

Item 30 included
Central support, rear baffle and item 32 included
3 required
Item 34 included

Item 37 included

1 required
Item 47 included

Legs, band and screws
4 required

included

Item 57 not included

445 01 4054 03

1 required

Items 49 to 64 included
Housing and wheel included

PARTSLIST
Model: LBO125DABR13-D

AIL "B"
DETAIL

"B"

DETAIL "A"

B50038

Rev A

26
445 01 4054 03

PARTS LIST
Model: LBO125DABR13-D
i_EM

PART#

DESCRiPtiON

1
2
3
4
b
6
[
8
9
1(3
11
12
13
14
1b
16
1(
18
19
20
21
22
23
24
2b
26
2(
28
29
30
31
32
33
34
3b
36
3/
36
39
40
41
42
43
44
4b
46
41.
48
49
bU
51
b2
b3
b4

B4U11 f-U1
B4UU6 f
B40466-01
B02282
B40048
I-U(COOl
PU6PUUb
F07F024
B4U 120
B4UU3U
B40099
B40070-01
L041013
B4U1Ub-Ol
B40096
B40362-02
B4UOgb-O2
B40494
/Ubl-UU6
B40160
ZUbPUU9
B4U111-01
BU1b26- f f
Z01F006
B4UU/2-02
LU4GO12
B4UO/2-01
Z04F012
B4U1Of
Z99PUbU
B40492
B40032
B40046
B400/1
B40043
B40054-01
B40106
B01291-02
B40229-01
B40076
JU6LOU1
B40362-01
B4UOgb-Ol
B40028
LU6GOl 1
B01666
LU1 IUU3
B01024
B4UOb9
B4UO/4
L03J005
L99PUU3
LU4GO13
B4U4b6

Complet heat exchanger
Top baffle
Electrical box cover assembly
Observation door
Burner panel assembly
Hexagonal flange nut 3/8-16NC brass
Washer 3/8" AA zinc
Hexagonal nut 3/8-16NC brass
Air supply door
Gasket, burner panel
Heat shield assembly
Corner conduit
Strain relief bushing
Front panel assembly
Front panel ins ulation
Left side panel assembly
Left side panel insulation
Filter support
Combustion chamber strap
Combustion chamber
Combustion chamber strap seal
Floor assembly
Floor ins ulation
Rubber grommet
Blower support bracket
Bushing 1"
Blower s upport bracket
15" x 20" xl" paper filter
Blower door assembly
Door handle
Top rear panel
Gasket, smoke outlet
Smoke outlet assembly
Inlet baffle
Plenum divider
Baffle assembly
Division panel assembly
Seal strip
Right angle filter support
Top division panel
Seal strip 1/2" x 1/8" x25'
Right side panel assembly
Right side panel insulation
Horizontal filter support
1/3 HP direct drive motor
Motor mount assembly
10 MF capacitor
Capacitor holder
Terminal strip cover
Terminal strip
Terminal plug-in .250
Terminal block
Bushing 7/8"
Blower electrical kit

bb
b6
b 1.
b6
59
60
61
62
63
64
6b
66
67
66
69
1.U

B4046/-01
ZU11UU1
ZU1LUU4
LU 1.PUU3
B40454
B4U4bb
LU1 PUU9
LU1 HUU9
L05F009
H:O21OO/
BU3116-01
ZU6GOOl
L041005
B4U49b
AUU163-01
PU3PU23

Blower assembly
Blower 10" x 10"
Blower wheel 10" x 10"
Rocker switch SPST
Electrical box
Burner electrical kit
Transformer 120-24 VAC, 40 VA
Re lay SPDT 24VAC
Terminal strip, 4 positions
Fan Limit control L6064A
i-tectrical kit tot BVSO
Blocked Vent _hut OI1 (BV_O)
Strain relief bushing
Horizontal tilter s apport
Observation door spring
Screw #P hexwsh 1/4-20 x 1 1/4

445 01 4054 03

COMMENTS
Item 20 included; item 41 not included
"Electrical

Diagram"

label included

Items 4 and 9 included

Insulation

included

Item 15 included
Items 17, 18 and 44 included

Sold in feet

Item 23 included
4 required

2 required
Item 30 included
2 required

5 required
Central support, rear baffle and item 38 included
4 required

Items 39, 43 and 44 included

Legs, band and screws

included

Item 53 not included
Items 51 and 52 not included

2 required
Items 45 to 57 included
Housing and wheel included

Boxonly

PARTSLIST
Models: LBO145DABR34-D & OLR182A16C

DETAIL

DETAIL "A"

i
©

B50039

Rev

445 01 4054 03

PARTS LIST
Models: LBO145DABR34-D & OLR182A16C

B40118-01

Complete

B40067

Top baffle

heat exchanger

3
4

B40466-01
B02282

ElectricaI box cover assembly
Observation
door

5
6

B40048
F070001

Burner panel assembly
Hexagonal flange nut %-16NC

7
8

F07F024
F06F005

Hexagonal
nut %-16NC
Was her %" AA zinc

Item 19 included;
ElectricaI

brass

item 35 not included

diagram

label

included

Items 4 and 9 included
18 required
4 required
4 required

B40120

Air supply

B40030

Gasket,

door

11
12

B40099
B40070-01

Heat shield assembly
Corner conduit

13
14

L041013
B40105-01

Strain relief bushing
Front panel assembly

B40096

Front panel insulation

16
17

B40362-02
B40095-02

Left side panel
Left side panel

18
19

B40494
B40161

Left filter support
Combustion
chamber

Z05F008

Combustion

21
22
23

Z05F009
B40111-02
B01526-77

Combustion
chamber
Floor assembly
Floor insulation

L04G012

Bushing

25
26

B40109
B01291-02

Division panel
Seal strip

Z04F012

Paper filter 15" x 20" x 1"

2 required

28
29

B40107
Z99F050

Blower door assembly
Door handle

Item 29 included

30
31

B40497
B40031

Top rear panel
Gasket, smoke

B40047

Smoke

33
34

B40054-02
B40043

Baffle assembly
Plenum divider

J06L001

Seat strip _½"x _/8"x 25'

36
37

B40076
B40299-01

Top division panel
Right angle filter panel

B40028

Horizontal

B40362-01

Right side panel assembly

B40095-01

Right side panel insulation

41
42

B01024
L01t003

Capacitor
Capacitor

B40134

Bellyband

44
45

L041013
B40113-02

Strain relief bushing
Motor¾ HP DD

B40072-02

Blower

support

Z01 F006

Rubber

grom met

48
49

B40072-01
Z01L010

Blower support bracket
Blower wheel 12-9DD

ZOl I012

Blower

120-9TDD

Housing

51
52

B40468
B40499

Blower
Blower

assembly (¾ HP motor)
electrical kit

Items 41,42,

53
54

B40454
R02t007

Electrical box
Fan Limit Control

L05F009

Terminal

56
57
58

L01H009
L01 F009
B40455

Relay SPDT 24VAC
Transform er 120-24
Burner electrical kit

L07F003

Rocker switch

60
61

B03118-01
Z06G001

Electrical kit for BVSO
Blocked vent shut off BVSO

L041005

Strain relief bushing

B40495

Horizontal

64
65

A00183-01
F03F023

Observation
door spring
Screw #F hex wsh _/4-20 x 1 _/4

burner

panel
Insulation

included

Item 15 included

assembly
insulation

chamber

Items 17, 18 and 38 included

strap

Sold in feet

strap seal
Item 23 included

1"
assembly

Central support,
4 required

rear baffle and item 26 included

outlet

outlet
7 required

filter support

2 required
Items 37, 38 and 40 included

holder
10 MF
assembly

Legs, belty band and screws

included

bracket
4 required

and wheel

included

44, 45, 46, 47, 48 & 50 included

Box only
5"

strip, 4 positions
VAC, 40 VA

SPST

filter support

445 01 4054 03

PARTSLIST
Model: FLO115DABR-C & OLF140C12C

/,"

B50042

Rev

445 01 4054 03

PARTS LIST
Model: FLO115DABR-C & OLF140C12C
0EScRiP_i0N

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
3O
31
32
33
34
35
36
37
38
39
40
41
42
43A
43B
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
6O

C0MMENTS

B40385
Heat exchanger
B40358
Side deflector
B40360
Gasket, smoke outlet
L07F003 Rocker switch SPST
B40491
Electrical box
L05F009 Single terminal strip
L01H009 Relay SPDT 24 VAC
L01F009 Transformer 120-24 V, 40 VA
L04G006 Bushing 1"
B40455
Burner electrical kit
B40470
Electrical box cover
B40359
Gasket, burner panel
B40376
Burner panel
B02282
Observation door
A00183-01 Observation door spring
F03F023 Vis TYP F Hex 1/4-20 x 11/4
F07F011 Hex nut 3/8-16NC zinc
F06F005 Washer 3/8 zinc
B40070-01 Corner conduit
L041010 Strain relief bushing
B40378-01 Front panel
B40379
Front panel insulation
B40371
Heat shield
B40161
Combustion chamber
B40383
Floor assembly
B40380-02 Left side panel assembly
B01526-82 Side panel insulation
B40374-02 Left filter rack
Z04F004 Paper filter 20" x 20" x 1"
B40381
Blower door assembly
Z99F050 Acces door
B40356
Top back panel assembly
Z04F001 Paper filter 10" x 20" x 1"
R021007 Fan Limit 5"
B40353
Plenum divider
B40382
Divider panel assembly
B01291-02 Seal strip
B40380-01 Right side panel assembly
B40374-01 Right filter rack
B40074
Terminal strip support
L99F003 Terminal block 6 positions
Z011016 Motor mount
B40112-02 Motor 1/2 HP with support
L06H007 Motor 1/2 HP
B40072-02 Left blower support
B40072-01 Right blower support
B40456
Blower, electrical kit
Z01F006 Grommet
B40469
Blower assembly
Z011001 Blower G10-10DD
Z01L004 Blower wheel 10" x 10"
L04G013 Bushing 7/8 "
B40059
Terminal strip cover
L03J005 Terminal plug-in 1/4
L011003 10 MF capacitor
B01024
Capacitor holder
L99Z007 Rubber cap capacitor
B03118-01 Electrical kit BVSO
Z06G001 Blocked vent shut off BVSO
L041013 Strain relief bushing
L04G012 Bushing 1"

Combustion
2 required

chamber

included

Box only

Insulation

included

1 required
item 3I included

1 required

Item 37 included
4 required

3 required
"Motor mount" included

Complete with motor
Housing & wheel included

31
445 01 4054 03

Source Exif Data:

File Type                       : PDF
File Type Extension             : pdf
MIME Type                       : application/pdf
PDF Version                     : 1.2
Linearized                      : No
Page Count                      : 30
Page Layout                     : SinglePage
Page Mode                       : UseNone
Producer                        : Goby Monitor Application version 3, 2, 1, 4
Create Date                     : Fri Apr 20 15:53:11 2007
Author                          : 
Title                           : 
Subject                         :

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ICP Furnace/Heater, Oil Manual L0612139

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