ICP Furnace/Heater, Oil Manual L0612139

User Manual: ICP ICP Furnace/Heater, Oil Manual ICP Furnace/Heater, Oil Owner's Manual, ICP Furnace/Heater, Oil installation guides

Open the PDF directly: View PDF .
Page Count: 30

OIL FIRED FURNACE

UPFLOW

°_ ,

_Z_ Z_

INSTALLER /SERVICE TECHNICIAN:

USE THE INFORMATION IN THIS MANUAL FOR THE

INSTALLATION AND SERVICING OF THE UNIT AND KEEP

THE DOCUMENT NEAR THE FURNACE FOR FUTURE

REFERENCE.

HOMEOWNER:

PLEASE KEEP THIS MANUAL NEAR THE FURNACE FOR

FUTURE REFERENCE.

Models:

FLO115DABR-C

LBO125 DAB R13-D

LBO145DABR34-D

MBO115DABR-D

MBOV115DABR-D

OLF140C12C

OLR182A16C

Caution: Do not tamper with

the unit or its controls.

Call a qualified service

technician.

Manufactured by:

UTC Canada Corporation

ICP Division

3400 Industrial Boulevard

Sherbrooke, Quebec - Canada

J1L lV8

Printed in Canada

445 01 4054 03

2006/08/09 X40054 Rev. U

PART 1

INSTALLATION

SAFETY CONSIDERATIONS

INSTALLATION OF OIL FIRED HEATING UNITS

SHALL BE IN STRICT ACCORDANCE WITH THE

REGULATIONS OF THE AUTHORITIES HAVING

JURISDICTION. IN CANADA CSA B139 AND IN THE

UNITED STATES NFPA NO.31-1992 INSTALLATION

CODES FOR OIL BURNING EQUIPMENT APPLY.

DO NOT OPERATE FURNACE IN A CORROSIVE

ATMOSPHERE CONTAINING CHLORINE. FLUORINE

OR ANY OTHER DAMAGING CHEMICALS.

DO NOT STORE OR USE GASOLINE. OR OTHER

FLAMMABLE VAPOURS AND LIQUIDS IN THE

VICINITY OF THIS OR ANY OTHER APPLIANCE.

1.1) SAFETY LABELING AND WARNING SIGNS

DANGER, WARNING AND CAUTION

1.2) SAFE INSTALLATION REQUIREMENTS

Installation or repairs performed by unqualified

persons can result in hazards to them and others.

Installation MUST conform to local codes or, in the

absence of same, to codes of the country having

jurisdiction.

The information contained in this manual is

intended for use by a qualified service technician

familiar with safety procedures and equipped with

the proper tools and test instruments.

Failure to carefully read and follow all instructions

in this manual can result in death and/or personal

injury, property damage, furnace malfunction.

The words DANGER, WARNING and CAUTION are used to identify

the levels of seriousness of certain hazards. It is important that you

understand their meaning. You will notice these words in the manual

as follows:

_DANGER

Fire hazard

The furnace must be installed in a level position,

never where it will slope toward the front.

If the furnace is installed in that position, oil will

drain into the furnace vestibule and create a fire

hazard.

Hazards or unsafe practices that CAN result in

death or damage to body and/or property.

ICAUTION

Hazards or unsafe practices which CAN result in

damage to body and/or property.

NOTE: It is the personal responsibility and obligation of the customer

to contact a qualified technician to ensure that the installation

conforms to governing local and/or national codes and ordinances.

a. This furnace is NOT approved for installation in mobile homes,

trailers or recreational vehicles;

b. Do NOT use this furnace as a construction heater or to heat a

building under construction;

c. There must be a sufficient supply of fresh air for combustion as

well as ventilation in the area where the furnace is located;

d. Use only the Type of fuel oil approved for this furnace (see

Rating Plate on unit). Overfiring will result in heat exchanger

failure and cause dangerous operating conditions;

e. Visually check all oil line joints for signs of wetness, which would

indicate a leak;

f. Connect furnace to the chimney;

g. The points in Part 2 "Operation" are vital to the proper and safe

operation dthe heating system. Take the time to ensure that all

steps were followed;

h. Follow the regulations of the ANSI/NFPA No.31 (in the USA) and

CSA B-139 (in Canada) or local codes for placing and installing

the oil storage tank;

445 01 4054 03 3

i. Follow a regular service and maintenance schedule for the most

efficient and safe operation of the furnace.

j. Before servicing, allow furnace to cool. Always shut off electricity

and fuel to the furnace when servicing. This will prevent electrical

shock or burns;

k. Seal supply and return air ducts;

I. The vent system MUST be checked to determine that it is the

correct type and size;

m. Install correct filter type and size;

n. Unit MUST be installed so that electrical components are

protected from direct contact with water.

1.2.1) Safety Rules

Your unit is built to provide many years of safe and dependable

service providing it is properly installed and maintained. However,

abuse and/or improper use can shorten the life of the unit and create

hazards for you, the owner.

a. The U.S. Consumer Product Safety Commission recommends

that users of oil or gas-burning appliances install carbon

monoxide detectors. Carbon monoxide can cause serious injury

and/or death. Therefore, to help alert people dpotentially

dangerous carbon monoxide levels, you should have carbon

monoxide detectors, listed by a nationally recognized agency

(e.g. Underwriters Laboratories or International Approval

Services) and maintained in the building or dwelling (see Note

below).

There can be numerous sources of fire or smoke in a building or

dwelling. Fire or smoke can cause death, serious bodily injury

and/or property damage. Therefore, in order to alert people of

potentially dangerous fire or smoke, you should have fire and

smoke detectors installed (listed by Underwriters Laboratories)

and maintained in the building or dwelling (see Note below).

INOTE; The manufacturer of your furnace does not test any detectors I

and makes no representations regarding any brand or type of Idetector.

I CAUTION I

Ensure that the area around the combustion air intake

terminal is free of snow, ice and debris.

CAUTION

Do not use any commercially available soot remover.

This furnace has a fibre type refractory combustion

chamber. Normal servicing of this unit does not require

cleaning of the combustion chamber. Use extreme care

if for any reason you have to work in the area of the

combustion chamber.

1.2.2) Freezing temperatures and your building

Freezing temperature warning.

Turn off water supply.

If your heater remains shut off during cold weather

the water pipes could freeze and burst, resulting in

serious water damage.

Your unit is equipped with safety devices that may keep it from

operating if sensors detect abnormal conditions such as clogged

exhaust flues.

If the structure is unattended during cold weather you should take the

following precautions:

a. Turn off main water supply into the structure and drain the water

lines if possible. Open faucets in appropriate areas;

b. Have someone check the structure frequently during cold

weather to make sure it is warm enough to prevent pipes from

freezing. Contact a qualified service agency, if required.

1.2.3) Installation regulations

All local and national code requirements governing the installation of

oil burning equipment, wiring and flue connections MUST be followed.

Some of the codes that may be applicable are:

CSA B!39 INSTALLATION CODE FOR OIL

BURNING EQUIPMENT

NFPA 31 INSTALLATION OF OIL BURNING

EQUIPMENT

ANSI/NFPA 90B WARM AIR HEATING AND AIR

CONDITIONING SYSTEMS

ANSIINFPA 70 NATIONAL ELECTRICAL CODE

CSA C22.2 No3 CANADIAN ELECTRICAL CODE

Only the latest issues of the above codes should be used.

1.3) POSITIONING THE FURNACE

CAUTION

Carefully check your furnace upon delivery for any

evidence of damage that may have occurred during

shipping and handling. Any claims for damages or lost

parts must be made with the Transport Company.

This furnace is approved for reduced clearances to combustible

construction. Therefore, it may be installed in a closet or similar

enclosure. In any case, the unit must always be installed level.

In a basement, or when installed on the floor (as in a crawlspace), it is

recommended that the unit be installed on a concrete pad that is

2.5 cm to 5.1 cm (1" to 2") thick.

The unit must be installed in a location where the ambient and return

air temperatures are above !5°C (60°F).

4 445 01 4054 03

1.3.1) Installation of the filter rack

When you install your furnace, the filter rack opening can be installed

on either side (right or left) for air filter maintenance.

FIGURE 1

DNS-0678 Rev. B

The required minimum clearances for this furnace are specified

in Table 1.

The furnace should be positioned as closely as possible to the

chimney to keep vent connections short and direct. It should also be

as close as possible to the centre of the air distribution system.

ICAUTION

Do NOT operate furnace in a corrosive atmosphere

containing chlorine, fluorine or any other damaging

chemicals. Refer to Part 1, section 5.2 (1.5.2).

1.4) VENTING

Poisonous carbon monoxide gas, fire and

explosion hazard.

Read and follow all instructions in this section.

Failure to properly vent this furnace can result in

property damage, injury or death.

CAUTION

When the furnace is chimney vented together with other

combustion appliances such as a water heater, the

allowable venting materials for use with those

appliances must be investigated ("L"-Vent, etc.).

These oil furnaces are certified for use with "L" vent, "A" vent, tile-lined

and metal-liner-tile-lined chimneys. The appliance may be connected

to a chimney of proper size and adequate chimney base temperature,

as specified in the Installation Code. The relevant excerpt from the

code is found in this section. Use it as a guide when local or national

codes do not exist.

Flue pipe sizing

The following table is an excerpt from the installation code that

indicates permitted flue sizes and minimum base temperatures for

circular flues in chimneys with a thermal resistance of less than R6

(6 ft 2 *hr *°F /Btu).

Where a new appliance, burner, or chimney is installed, chimney vent

sizes and maximum flue-gas temperatures shall comply with Table 2,

p. 6. Measurements must be taken at the chimney connector, after 5

minutes of operation with the barometric damper shut.

Electrical shock hazard.

This furnace is not watertight and is not designed

for outdoor installation. This furnace shall be

installed in such a manner as to protect the

electrical components from water.

Outdoor installation will lead to a hazardous

electrical condition, premature furnace failure,

property damage, injury or death.

Poisonous carbon monoxide gas hazard.

Never install a hand operated damper in the vent

pipe. However, any Underwriters Laboratories listed

electrically operated automatic type vent damper

may be installed if desired. Be sure to follow the

instructions provided with vent damper. Also, read

and follow all instructions in this section of the

manual.

Failure to properly vent this furnace or other

appliances can result in death or personal injury,

property damage.

LOCATION

Sides

Back

Top

Bottom

Flue pipe

Front

TABLE 1

Minimum clearances - combustible materials

APPLICATION

Furnace

Supply plenum within 6 ft of furnace

Furnace

Furnace or plenum

Horizontal warm air duct within 6 ft of furnace

Furnace (combustible floor)

Horizontally or below flue pipe

Vertically above flue pipe

Furnace

MBOI FLO' LBO125, OLF140

2.5 cm (!")

2.5 cm (1")

46 cm (!8")

2.5 cm (!")

2.5 cm (1")

23 cm (9")

61 cm (24")

LBO145, OLR182

2.5 cm (1")

46 cm (18")

51 cm (2")

5! cm (2")

23 cm (9")

61 cm (24")

445 01 4054 03 5

NOTE: Thermal resistance values for typical chimneys are as

follows:

R2 (2 ft2 *hr -,°F /Btu):

R3 (3 ft2 *hr -,°F /Btu):

R6 (6 ft2 *hr -,°F /Btu):

clay-lined masonry, "A" vent

metal liner in clay-lined masonry

metal or clay-lined masonry with

R4.5 (4.5 ft2 *hr °°F /Btu)

insulation between liner and

masonry (e.g. 2" of expanded

mica or 1 ¾" dhigh density glass

fibreboard.)

Applying Table 2

If a furnace with a 0.60 USGPH nozzle is to be connected to a 6.1m

(20') tall clay-lined masonry chimney, the thermal resistance of this

chimney type is R2, which is less than R6. The actual firing rate at 156

psig is 1.25 x 0.60 = 0.75. Therefore this table shall apply as follows:

The minimum permitted inside diameter shall be 4";

The maximum permitted inside diameter shall be 5";

The minimum base temperature shall be about !60°C (320°F).

The vent should not end:

a) Directly above a sidewalk or mutual driveway;

b) Less than 2.1 m (7') above a paved driveway;

c) Less than !.8 m (6') from a door, window or opening that

supplies air to the building;

d) Above a gas meter or regulator or less than 0.9 m (3') from the

centre of the regulator;

e) Less than 1.8 m (6') from any gas regulator vent exits or less

than 0.9 m (3') from an oil tank vent or oil fill inlet;

f) Less than 0.3 m (1') above ground level or Iess than 1.8 m (6')

from a combustion air inlet;

g) Less than !.8 m (6') from a property line;

h) Under a veranda, porch or patio;

i) With the combustion gas being directed toward combustible

material or openings of a nearby building less than 1.8 m (6')

away;

j) Less than 0.9 m (3') from the interior corner of an "L" shaped

structure;

k) With the opening of the vent located less than 0.3 m (!') from any

surface that supports ice, snow or debris.

1.5) AIR FOR COMBUSTION

Poisonous carbon monoxide gas hazard.

Comply with ANSI/NFPA (in the U.S.A.) or CSA (in

Canada) standards for the installation of Oil

Burning Equipment and applicable provisions of

local building codes to provide combustion and

ventilation air.

Failure to provide adequate combustion and

ventilation air can result in death and/or personal

injury.

1.5.1) General

Oil furnaces must have an adequate supply of combustion air. It is

common practice to assume that older homes have sufficient

infiltration to accommodate the combustion air requirement for the

furnace. However, home improvements such as new windows, doors,

and weather stripping have drastically reduced the volume of air

infiltration into the home.

Home air exhausters are common. Bathroom and kitchen fans, power

vented clothes dryers, and water heaters all tend to create negative

pressure in the home. Should this occur the chimney becomes less

and less effective and can easily downdraft.

Heat Recovery Ventilation (HRV) systems are gaining in popularity.

HRVs are not designed to supply combustion air. If not properly

balanced, a serious negative pressure condition could develop in the

dwelling.

1.5.2) Contaminated Combustion Air

Installation in certain areas or types of structures will increase the

exposure to chemicals or Halogens which may harm the furnace.

These instances will require that only outside air be used for

combustion.

The following areas or types of structures may contain or have

exposure to the substances listed below. The installation must be

carefully evaluated, as it may be necessary to provide outside air for

combustion.

a. Commercial buildings;

b. Buildings with indoor pools;

c. Furnaces installed near chemical storage areas.

TABLE 2

Total input rating of all Inside diameter of flue Minimum base temperature for chimney height

connected appliances

, I I I I I

kW BTU/h USGPH Min. • Max, " 11' 20' 28' 36'

21 70,000 0.50 7.6 cm (3") 13 cm (5") 149°C (3OO°F) 204°C (400°F) 279°C (535°F) 385°C (725°F)

27 9!,000 0.65 7.6 cm (3") 13 cm (5") 135°C (275°F) !7!°C (340°F) 221°C (430°F) 279°C (535°F)

31 105,000 0.75 !0 cm (4") 13 cm (5") 127°C (260°F) 160°C (320°F) 193°C (380°F) 246°C (475°F)

36 119,000 0.85 !0 cm (4") 13 cm (5") 121°C (250°F) 149°C (300°F) 179°C (355°F) 221 °C (430°F)

41 140,000 1.00 10 cm (4") 15 cm (6") 107°C (225°F) 149°C (300°F) !85°C (365°F) 221°C (430°F)

51 175,000 i.25 10 cm (4") 15 cm (6") 116°C (240°F) 135°C (275°F) !60°C (320°F) 185°C (365°F)

6445 01 4054 03

Exposure_thesesubstances:

a. Permanentwavechemicalsforhair;

b. Chlorinatedwaxesandcleaners;

c. Chlorinebasedswimmingpoolchemicals;

d. Watersofteningchemicals;

e. De-icingsaltsorchemicals;

f. Carbontetrachloride;

g. Halogentyperefrigerants;

h. Cleaningsolvents(suchasperchloroethyIene);

i. Printinginks,paintremovers,varnishes,etc..;

j. Hydrochloricacid;

k. Solventbasedglue;

I. Antistaticfabricsoftenersforclothesdryers;

m. Acidbasedmasonrycleaningmaterials.

1.5.3) Ducted outdoor combustion air

Outdoor combustion air kit - chimney venting

The following kits have been certified for use with the appliance. The

component kits contain an important safety feature, namely a Vacuum

Relief Valve or VRV. During normal operation the burner aspirates

outdoor air. If the intake terminal ever becomes partially or fully

blocked from ice or snow etc., the VRV will open to allow a proportion

of air from the dwelling to enter the burner, thus maintaining proper

combustion. Once the blockage is removed, the VRV will close and

the burner will draw all the air from the outside again:

CAS-2B

Components for the Beckett AFG burner (except air duct): The kit

includes the intake terminal, vacuum relief valve (VRV) and special air

boot connection with integral air adjustment means for the AFG

burner. The CAS-2B can be used with a 10 cm (4") galvanized air duct

or a 10 cm (4") flexible aluminium air duct. It is recommended that the

metallic air ducting material be insulated from the air intake up to

1.5 m (5') from the burner to avoid condensation from forming on the

outside dthe intake pipe.

CAD-1

Air duct kit consists of 7.6 m (25') of insulated UL/ULC Listed Class 1

air duct, and two 10 cm (4") steel band clamps. The duct incorporates

a corrugated flexible aluminium core, surrounded by fibreglass

insulation covered with a vinyl vapour barrier.

CAUTION

The CAS-2B does not turn the furnace installation into a

direct vent system. Therefore the building structure

must provide for adequate combustion air to be

delivered to the Vacuum Relief Valve. The burner will

need to draw combustion air from the VRV's

surroundings if the intake ever becomes blocked.

Therefore, non-direct vent installation codes must be

followed.

Comprehensive installation instructions are provided with the kits.

1.6) OIL TANKS AND LINES

Check your local codes for the installation dthe tank and accessories.

A manual shut-off valve and an oil filter shall be installed in sequence

from tank to burner. Be sure that the oil line is clean before connecting

to the burner. The oil line should be protected to eliminate any

possible damage. Installations where the fuel oil tank is below the

burner level must employ a two pipe fuel supply system with an

appropriate fuel pump. A rise of more than 2.4 m (8') requires a 2

stage pump and more than 4.9 m (16') an auxiliary pump.

Follow the pump instructions to determine the size of tubing you need

in relation to the rise, or to the horizontal distance.

Inspect the entire oil distribution system for leaks at the beginning of

each annual heating season.

1.7) BURNER INSTALLATION

FIGURE 2

Ceramic sleeve installation (Riello burner only)

NOTE:

IF THE SLEEVE DOES NOT EASILY FIT ONTO THE TUBE,

REMOVE A SMALL AMOUNT OF THE INNER DIAMETER

WITH A SHARP KNIFE TO PROVIDE THE NECESSARY

CLEARANCE./

SI LE MANCHON NE S'INSTALLE PAS FACILEMENT SUR

LE TUBE, ENLEVER UNE PETITE QUANTITE SUR LE

DIAMETRE INTERIEUR AVEC UN COUTEAU POUR AVOIR

LE BON DE©A©EMENT.

3NS-0830 REV. B

Mounting the burner

The warm air furnace burner mounting plate has a 4-bolt

configuration;

Position the mounting gasket between the mounting flange and

the appliance burner mounting plate. Line up the holes in the

mounting flange with the studs on the appliance mounting plate

and securely bolt in place.

After the burner is mounted

a. Remove drawer assembly;

b. Install nozzle (see specifications);

c. Check electrode settings;

d. Make the electrical connections;

e. Complete oil line connections.

I CAUTION

Do not turn on the burner until you have checked the

polarity.

445 01 4054 03 7

Checking the polarity

The oil burners used on the furnaces have solid state control systems

which make them sensitive to the proper connections of the hot and

neutral power lines. The controls will be damaged if the two lines are

reversed.

1. Set your voltmeter to line voltage;

2. Place one prong on your grounded electric entry box and one

prong on the black wire;

3. Read the voltage;

4. If the voltage is zero, check the white wire. If line voltage shows.

Reverse the 115-volt leads entering the furnace junction box;

5. If you don't have a voltmeter, use a pilot light.

FIGURE 2.1

ROUGE

DNS-0864 Rev. A

BLACK WIRE

F/FL NOIR

Checking the Nozzle

The burner is equipped with the appropriate nozzle. However, if

another size or a replacement nozzle is required, use the

manufacturer's recommended spray angle and type as shown in

Tables 3.1 to 3.4, p. 15 to 18. Note that all nozzle sizes are based on

a pump pressure of 100 psi.

Always select nozzle sizes by working back from the desired flow rate

at operating pressure, and not the nozzle marking.

Checking air and turbulator settings

Before starting the burner for the first time, adjust the air and turbulator

settings to those listed in the Tables 3.1 to 3.4, p. 15 to 18. Once the

burner becomes operational, final adjustment will be necessary.

Checking the fuel supply system

Fuel Specifications

INOTE Use No.1 or No. 2 Heating Oil (ASTM D396) or in Canada

use No.1 or No. 2 Furnace Oil.

Before starting the burner, be sure that the fuel tank is filled with clean

oil.

IMPORTANT

When using nozzle sizes of less than 0.75 USGPH, the

Installation Code for oil burning equipment requires the

installation of a 10 micron (or less) filter in the fuel oil

line. ICP requires that this practice be followed in order

to keep the lifetime heat exchanger warranty intact.

Fire and explosion hazard.

Use only approved heating type oil in this furnace.

DO NOT USE waste oil, used motor oil, gasoline or

kerosene.

Use of these will result in property damage injury or

death.

NOTE: You may notice a slight odour the first time your furnace is

operated. This will soon disappear. It is only the oil used on certain

parts during manufacturing.

1.8) BLOCKED VENT SHUT-OFF (BVSO)

For chimney venting

It is imperative that this device be installed by a

qualified agency,

This device is designed to detect the insufficient evacuation of

combustion gases in the event of a vent blockage. In such a case the

thermal switch will shut down the oil burner. The device will then need

to be restarted MANUALLY.

Refer to the wiring diagrams and the detailed instructions supplied

with the BVSO for the installation and wiring procedures. The length of

wires supplied with the unit is such that the safety device must be

installed between the flue outlet of the appliance and the draft

regulator, as indicated in the instructions.

It is further imperative that the BVSO be maintained annually. For

more details refer to the instructions supplied with the device itself, as

well as Section 3 of this Manual,

CAUTION I

A positive pressure venting system (Sealed Combustion

System or Direct Vent) MUST NOT use the BVSO. Follow the

instructions supplied with the venting system.

1.9) INSTALLING ACCESSORIES

Electrical shock hazard.

Turn OFF electric power at fuse box or service

panel before making any electrical connections and

ensure a proper ground connection is made before

connecting line voltage.

Failure to do so could result in bodily injury or

death, property damage.

8 445 01 4054 03

1.9.1) Air conditioning

An air conditioning coil may be installed on the _ side only.

Also, notwithstanding the evaporator coil manufacturer's instructions,

a minimum clearance of 15 cm (6") must be allowed between the

bottom of the coil drain pan, and the top of the heat exchanger. Wire

the thermostat and condensing unit contactor as indicated in the wiring

diagram in Figure 5, p. 21.

1.9.2) Ductworkand Filter

Installation

Design and install the air distribution system to comply with Air

Conditioning Contractors of America manuals or other approved

methods that conform to local codes and good trade practices.

When ducting supplies air to a space other than where the furnace is

located, the return-air ducts must be sealed and atso be directed to

the space other than where the furnace is located.

Install the air conditioning cooling coil (evaporator) downstream from

the supply air plenum of the furnace. If a separate evaporator and

blower unit is used, install appropriate sealing dampers for air flow

control. Cold air from the evaporator coil going through the furnace

could cause condensation and shorten furnace life.

CAUTION

Dampers (purchased locally) MUST be automatic.

Poisonous carbon monoxide gas hazard.

Do NOT draw return air from inside a closet or

utility room. Return air duct MUST be sealed to

furnace casing.

Failure to properly seal ducts can result in death,

personal injury and/or property damage.

Poisonous carbon monoxide gas hazard.

Install evaporator coil on the supply side of the

furnace ducting.

Evaporator coil installed in return side ducting can

cause condensation to form inside heat exchanger

resulting in heat exchanger failure. This could result

in death, personal injury and/or property damage.

445 01 4054 03 9

PART 2

OPERATION

2.1) SEQUENCE OF OPERATION

2.1.1) Sequence of operation

Beckett AFG, Riello 40-F and Aero F-FAC

1. Normally open contact (T-T) on primary relay closed when

thermostat calls for heat;

2. AFG and F-FAC burner: The motor starts and spark is

established. The pump pressure builds and the oil supply

mechanism opens, admitting fuel to the nozzle;

3. R40-F Burner: The burner motor starts. The burner motor fan

pre-purges the combustion chamber and vent for 10 seconds,

establishing the combustion air pattern. During this time the

solenoid valve holding coil pressure is approximately 100 psig.

The solenoid valve opens, allowing oil to flow through the nozzle.

At the same time, the burner motor ignition coil produces a spark;

4. Spark ignites oil droplets;

5. Cad cell senses flame and burner continues to fire. Ignition

transformer ceases sparking (Riello R40-F);

6. After Fan-Limit control heats up to the factory set point, the

circulating air blower and electronic air cleaner start;

7. The circulating air blower and burner motor remain on until the

thermostat is satisfied. The ignition transformer continues to

spark (AFG). The solenoid valve remains open (R40-F);

Thermostat is satisfied:

8. Primary relay contacts open, solenoid valve closes (R40-F),

burner fan motor shuts down. The ignition transformer ceases

sparking (AFG);

9. The Fan-Limit control bi-metal cools down to the factory set point

of 32°C (90°F), the circulating air blower and the electronic air

cleaner turn off.

2.2) CHECKS AND ADJUSTMENTS

2.2.1) General

After initial installation and subsequent yearly maintenance calls, the

furnace must be thoroughly tested.

2.2.2)

Restart after burner failure

Set thermostat lower than the room temperature;

Press the reset button on the burner primary control (relay);

Set thermostat higher than the room temperature;

If the burner motor does not start or ignition fails, turn off the

disconnect switch and CALL A QUALIFIED SERVICE

TECHNICIAN.

CAUTION I

Do not attempt to start the burner when excess oil has

accumulated, when the furnace is full of vapour, or

when the combustion chamber is very hot.

2.2.3) Combustion chamber curing

Some moisture and binders remain in the ceramic combustion

chamber after manufacture. It is important to clear the chamber of this

residue before testing. If you smoke test before curing, the instrument

may become damaged. To cure the chamber, run the unit for 3

consecutive cycles, with 3 minutes of elapsed time in between each

cycle. Each burn cycle should least 3 minutes. The exhaust will have a

pungent odour and produce a white cloud of steam.

2.2.4) Smoke/CO2 test

1. Pierce a test hole in the smoke pipe near the furnace breech.

Insert the smoke test instrument probe into the open hole;

2. Starting with a zero smoke reading, gradually reduce the burner

air setting until just a trace of smoke results (#1 on Bacharach

Scale);

3. Take a CO2 sample at the same test location where the smoke

sample was taken. Note the CO2 reading associated with the #1

smoke condition;

4. Adjust the burner air setting to obtain a CO2 reading 1% lower

than the reading associated with the #1 smoke;

5. This method of adjusting the CO2 will allow adequate excess air

to ensure that the burner will burn clean for the entire heating

season.

IMPORTANT

The burner must be functioning for at least 10 minutes

before any test readings are taken. Adjustments are to

be made according to the Technical Specifications in

this manual.

Open the oil bleed port screw and start the burner. Allow the oil to

drain into a container for at least 10 seconds. Once the oil flows

absolutely free of white streaks or air bubbles to indicate that no air is

being drawn into the suction side of the oiI piping and pump, slowly

close and tighten the bleed screw. The burner should now fire. Adjust

the oil pressure as indicated in the Technical Specification Tables 3.!

to 3.4, p. 15to 18.

2.2.5) Supply air temperature rise test

1. Operate the burner for at least 10 minutes;

2. Measure the air temperature in the return air plenum;

3. Measure the air temperature in the largest trunk coming off the

supply air plenum, just outside the range of radiant heat coming

off the heat exchanger; 0.3 m (12") from the plenum on the main

take-off usually sufficient;

4. The temperature rise is calculated by subtracting the return air

temperature from the supply air temperature;

5. If the temperature rise exceeds the temperature specified in

Tables 3.! to 3.4, p. 15 to 18, change to the next higher blower

speed tap until the temperature rise falls to this temperature or

below. If the excessive temperature rise cannot be reduced by

increasing fan speed, investigate for ductwork restriction(s), dirty

or improper air filter, overfiring caused by excessive pump

pressure, or improper nozzle sizing.

10 445 01 4054 03

2.2.6) Vent temperature test FIGURE3

1. Place a thermometer in the test hole located in the breech pipe.

2. The vent temperature should be between 204°C to 302°C

(400°F to 575°F). If not, check for improper air temperature

rise, pump pressure, nozzle size, or for a badly sooted heat

exchanger.

2.2.7) Fan Limit adjustment and blower regulator

Modification of the "FAN ON" and "Hr' Limit settings on the Fan Limit

and blower regulator can cause a malfunction of the furnace and carry

to premature wear of the heat exchanger.

ICAUTION

Modification of the factory set limits will void the

warranty. DNS-0355 Rev.B

MBO, MBOV

"FAN OFF" Limit

"FAN ON" Limit

"HI" Limit

LBO & OLR

I FAN OFF" Limit

"FAN ON" Limit

"HI" Limit

FLO & OLF

I FAN OFF" Limit

"FAN ON" Limit

"HI" Limit

90°F

110°F

200°F

90°F

130°F

190°F

90°F

110°F

150 °F

445 01 4054 03 1 1

PART 3

MAINTENANCE

3.1) GENERAL

Preventive Maintenance

"Preventive maintenance" is the best way to avoid unnecessary

expense and inconvenience, Have your heating system and

burner inspected at regular intervals by a qualified service

technician,

9. Readjust burner for proper operation.

Soot will have collected in the first sections of the heat exchangers

only if the burner was started after the combustion chamber was

flooded with fuel oil, or if the burner has been operating in a severely

contaminated condition.

After each annual inspection a complete combustion test must be

performed, in order to maintain optimum performance and reliability. 3.1.2) Refractoryfirepot

Remove the burner and check the firepot.

Electrical shock hazard.

Turn OFF power to furnace before any disassembly

or servicing.

Failure to do so can result in property damage

injury and/or death.

Do not tamper with the unit or controls. Call a qualified service

technician.

IMPORTANT

Use extreme care if cleaning of the pot is required. After

firing, the pot becomes very fragile. Do not use any

commercially available soot remover. This furnace has

a fibre type refractory combustion chamber. Normal

servicing of this unit does not require cleaning of the

combustion chamber.

IMPORTANT

Do not vacuum the ceramic chambers--they are easily

damaged.

Before calling for service, check the following :

a. Check oil tank gauge and check if the oil tank valve in oiI is open;

b. Check fuse or circuit breaker;

c. Check if shut-off switch is "ON";

d. Reset thermostat above room temperature;

e. If ignition does not occur turn off the disconnect switch and call a

qualified service technician.

When ordering replacement parts, specify the complete furnace

model number and serial number.

3.1.1) Heat exchanger cleaning

Ordinarily, it is not necessary to clean the heat exchanger or flue pipe

every year, but it is advisable to have your oil burner serviceman

check the unit before each heating season to determine whether

cleaning or replacement of parts is necessary.

If cleaning is necessary, the following steps should be performed:

1. Turn "OFF" all utilities upstream of the furnace;

2. Disconnect the flue pipe;

3. Remove the flue collar panel located at the rear part of the warm

air furnace;

4. Remove the radiator baffles;

5. Disconnect the oil Iine and remove the oil burner from the

furnace;

6. Clean the secondary tubes, and the primary cylinder with a stiff

brush and vacuum cleaner;

7. The heat exchanger and combustion chamber should be

inspected to determine if replacement is required before

re-assembling the unit;

8. After cleaning, replace the radiator baffles, flue collar plate and

oil burner;

If the pot is damaged, it must be replaced. A damaged pot could lead

to premature heat exchanger failure. Cracking of the firepot is normal,

however, replace the pot only if the cracks have propagated more

than % the way through the wall thickness. The average wall thickness

of the firepot is ¾".

Flooding of the firepot

Flooding can occur when the oil primary control has been reset a

number of times in a no-heat situation. Each time oil is fired into the

pot and does not ignite, it is absorbed into the pot. Even if the burner is

removed and the pot is felt for wetness, it is difficult to assess the

degree of oil absorption by the pot.

There is only one way to properly service a flooded firepot, and that is

to change it.

CAUTION

If you observe the red warning light on the burner, push

once ONLY to try and restart, tf the burner will not start,

phone an authorized service technician. Do not press

the button again.

12 445 01 4054 03

3.1.3) BLOCKED VENTSHUT-OFF (BVSO)

CLEANING

For continued safe operation, the Blocked Vent Shut-Off System

(BVSO) is required to be inspected and maintained annually by a

qualified agency.

1. Disconnect the power to the appliance;

2. Remove the two screws holding on the BVSO assembly cover;

3. Remove the cover;

4. Remove the two screws holding the control box to the heat

transfer tube assembly. Sliding the control box in the appropriate

direction will unlock it from the heat transfer tube assembly;

5. Carefully remove any build-up from the thermal switch surface;

I CAUTION

Do not dent or scratch the surface of the thermal switch.

If the thermal switch is damaged, replacement is

required.

6. Clear and remove any build-up or obstruction inside the heat

transfer tube;

7. Re-mount, lock and fasten the control box with the 2 screws

removed in step 4;

8. Re-attach the assembly cover with the screws removed in step 2;

9. Re-establish power to the appliance.

3.1.4) Burner drawer assembly

Remove the drawer assembly. Clean alt foreign matter from the

retention head and electrodes. If a Beckett AFG burner was installed,

the burner wilI have to be removed to check the retention head.

3.1.5) Nozzle

Replacethe nozzlewith the one specified in Tables 3.1 to 3.4, p. 15 to

18.

3.1.6) Oil filter

Tank filter

The tank filter should be replaced as required.

Secondary filter

The 10 micron (or less) filter cartridges should be replaced annually.

3.1.7) Air filters

Air filters are the disposable type. They should be replaced at least

once a year. Dusty conditions, presence of animal hair etc. may

require much more frequent filter changes. Dirty filters wilI impact

furnace efficiency and increase oiI consumption.

3.1.8) Motorlubrication

Do NOT lubricate the oil burner motor or the direct drive blower motor

as they are permanently lubricated.

3.1.9) CAS-2B combustion air kit (chimney

venting)

If used, check the CAS-2B combustion air kit for proper operation.

Check to see that the inlet screen is not plugged. Block the air inlet

completely and ensure that a zero smoke reading results. If a zero

smoke reading is not obtained, set up the burner as indicated in

Tables 3.1 to 3.4, p. !5 to 18.

Gradually block off the intake. The CO2 should increase to a maximum

of 0.5 percentage points at the fully blocked condition. If not, check

that the VRV gate is pivoting freely and that the pivot rod is in a

horizontal position. Also, check that the counterweight has been

properly adjusted in accordance with CAS-2B installation instructions.

445 01 4054 03 13

PART 4

INFORMATION

Model:

Furnace installation date:

Service telephone # - Day:

Dealer name and address:

Serial number:

Night:

START-UP TEST RESULTS

Nozzle:

Burner adjustments:

CO2:

Gross stack temperature:

Ambient temperature:

Chimney draft:

Over, re draft:

Test performed by:

Primary air

Fine air

Draw Assembly

Smoke scale:

Pressure:

"W.C.

(Bacharach)

Lb/psi

14 445 01 4054 03

TABLE 3.1

Technical specifications, MBO115DABR-D & MBOV115DABR-D

RATING AND PERFORMANCE

0.65

91,000

74,000

Firing rate USGPH

Input (BTU/h)

Heating capacity (BTU/h)

Maximum temperature rise

0.75 0.85 0.90

105,000 119,000 126,000

85,000 97,000 103,000

13°C - 29°C (55- 85°F)

Low firing rate baffle YES

Static disc, model 2 3/4 #3383

Nozzle - 100 PSlG pump pressure (Delavan) 0.65 - 70W 0.75 - 70W 0.85 - 70W

Combustion air adjustment (band /shutter) 0 /4 0 /6 0 /7

RiELEOBURNERMODEL_0 I F3

Nozzle (Delavan) 0.50 - 60W 0.60 - 60W _ 0.75 - 60W

Pump pressure (PSIG) 165 155 _ 145

Combustion air adjustment (turbulator !damper) 0 ! 2.25 1 ! 2.75 _ 2 ! 3.75

Nozzle - 100 PSIG pump pressure (Delavan) 0.65 - 70W 0.75 - 70W 0.85 - 70W I_

EEEC_RICAE SYSTEM

Volts - Hertz - Phase 115 - 60 - 1

Operating voltage range 104 - 132

Rated voltage (Amps) 11.4

Minimum ampacity for wiring sizing 12.8

Max. fuse size (Amps) 15

BLOWER DATA

MED-LO I I HIGH

MED-LO HIGH

Blower speed at 0.4" W.C. static pressure

Blower speed at 0.2" W.C. static pressure

Motor /number of speeds

Blower wheel size

Filter quantity and size

MED-HI I HIGH

MED-HI HIGH

113 HP /4 speeds

10" x 10"

(1) 20" x 20"

TABLE 4.1

Air delivery - CFM with air filter

iii_!!i_!i!i_i_ii!i_!i_i_i_ii!!_i_i!i_i!i_i!MEiD_L_!_ii_i_!ii_i!i_i!i_i!i_i!i_i!i_i!i_i!i_i!i_i!i_i!i1,300 1,150

1,350 1,225

ii_!_!_!_!i_i!i_i!i_i!i_i!i_i!i_i!i_i!i_i!i_i!i_i!i_i!i_i!i_i!i_i!i_i!iH!_ii_i_!i_i!i_i!i_i!i_i!i_i!i_i!i_i!i_i!i_i!i_i!i_i!i_i!i_i!i_i!i_i_1,400 1,250

445 01 4054 03

TABLE 3.2

Technical specifications, LBO125DABR13-D (BECKETT, RIELLO AND AERO BURNERS)

RATI NG AN D P ERFORMANCE

Firing rate USGPH 0.75 0.85 .[ 1.00 1.10

Input (BTU/h) 105,000 119,000 l 140,000 154,000

Heating capacity (BTU/h) 84,525 95,795 112,700 123,970

Maximum temperature rise 13°C - 29°C (55 - 85°F)

BECKE_ BURNER (_50 RPM)AFG_F3 (TUBE INSERTION

Low firing rate baffle YES

Static disc, model 2 3/4 #3383

Nozzle - 100 PSlG pump pressure (Delavan) 0.75 - 70W 0.85 - 70W 1.00 -70W 1.10 - 70W

Combustion air adjustment (band /shutter) 1 /1 1 /4 2 /2 3 /3

RIELLO B URNERi M ODEE

Nozzle(Delavan) 060-60W I 075260W 085260W ]085-60W

Pump pressure (PSlG) 155 I 130 140 I 170

Combustion air adjustment (turbulator /damper) 2 /3.25 I 2.5 /4 2 /2.5 I 3 /2.5

FAFC;2 (TUBE INSERTION 5 3/8!')

Nozzle- 100 PSIG pump pressure (DeIavan) 0.75- 70W I 0.85- 70W I 1.00- 70W I 1.10- 70W

EL ECTRICAL SYST EM

Volts - Hertz - Phase 115- 60- 1

Operating voltage range 104 - 132

Rated voltage (Amps) 11.4

Minimum ampacity for wiring sizing 12.8

Max. fuse size (Amps) 15

B LOWER DAT

MED-LO HIGH

Blower speed at 0.4" W.C. static pressure

Blower speed at 0.2" W.C. static pressure

Motor /number of speeds

Blower wheel size (in.)

Filter quantity and size

MED-HI } HIGHMED-HI HIGH

1/3 HP /4 speeds

10X10

(2) 15 X 20

TABLE 4.2

Air delivery - CFM with air filter

PEED IEXTERNA STATi P RESSU RE WITH A! RE IET ER

1,175 1,000

MEBHi 1,250 1,200

H! 1,375 1,300

16 445 01 4054 03

TABLE 3.3

Technical specifications, LBO145DABR34-D and OLR182A16C (BECKETT, RIELLO AND AERO BURNERS)

PAT I NG ANDPER FORMANC E

Firing rate USGPH 1.00 1.10 1.20 1.25 J. 1.30

Input (BTUh) 140,000 154,000 168,000 175,000 I 182,000

Heating capacity (BTUh) 112,700 123,970 135,240 140,875 146,510

Maximum temperature rise 13°C - 29°C (55 - 85°F)

BECKET RNER (3450 RPM I AF G;F 3 (Tubb in_ibnS;3il 6ii)

Low firing rate baffle YES

Static disc, model 2 3/4 #3383

Nozzle - 100 PSIG pump pressure (Delavan) 1.00 - 70W 1.10 - 70W _ 1.25 - 70W

Combustion air adjustment (band /shutter) 2 /3 2 /6 _ 6 /6

RIE_LO BURNER; MODEL 40, F5 (TUbe in_i0n 5-1/41')

Nozzle (Detavan) 0.85 - 60W 0.85 - 60W 1.00 - 60W _ 1.10 - 60W

Pump pressure (PSlG) 140 170 145 _ 140

Combustion air adjustment (turbulator /damper) 2.5 /2.5 3 /2.75 3 /3 _ 3.5 /3.25

AERO BURNER (1725 RPM)(TUbe in_rtion 5;3iBii)

Nozzle- 100 PSIG pump pressure (Delavan) 1.00- 70W I1.10 - 70W _11.25 - 70W I_

ELECTRICAL SYS E

Volts - Hertz - Phase 115 -60 - 1

Operating voltage range 104 - 132

Rated voltage (Amps) 16.4

Minimum ampacity for wiring sizing 19.1

Max. fuse size (Amps) 20

3EOWER DATA

MED-LO HIGH | HIGH

MED-LO HIGH ]" HIGH

Blower speed at 0.4" W.C. static pressure

Blower speed at 0.2" W.C. static pressure

Motor /number of speeds

Blower wheel size

Filter quantity and size

MED-Ht HIGH

MED-HI MED-HI

3/4 HP /4 speeds

12" x 9"

(2) 15" x 20"

TABLE 4.3

Air delivery - CFM with air filter

ii!ii iiiiii!!i

SPEED I ERNAL S AT CPRE.',.

1,725 1,600

ME D;Hi 1,850 1,725

HI 1,975 1,850

445 01 4054 03

TABLE 3.4

Technical specifications, FLO115DABR-C and OLF140C12C (BECKETT, RIELLO AND AERO BURNERS)

RAT iNGAN D PER FO RNACE

Firing rate USGPH 0.75 0.85 1.00

Input (BTU/h) 105,000 119,000 140,000

Heating capacity (BTU/h) 84,525 95,795 112,700

Maximum heating temperature rise 13°C -29°C (55 - 85 Degr.F)

BU (345. F G F3(TU BEiNS ER_I ON 6

Low firing rate baffle YES

Static disc, model 2 3/4 #3383

Nozzte - 100 PSIG pump pressure (DeIavan) 0.75- 70W I 0.85 - 70W I 1.00- 70W

Combustion air adjustment (band /shutter) 0 /5 I 0 /7 I 1 /5

RiEEEO BURNERi M ODEE _0. F3 (TUBE INSERTION 5 ii4!!)

Nozzle (Delavan) 0.60 - 60W 0.75 - 060W 0.85 - 60W

Pump pressure (PSlG) 155 130 140

Combustion air adjustment (turbulator /damper) 1.5 /2.75 2.5 /3.25 3 /4.25

Volts - Hertz - Phase 115 - 60 - 1

Operating voItage range 104 - 132

Rated voltage (Amps) 14.7

Minimum ampacity for wiring sizing 16.8

Max. fuse size (Amps) 20

BEOWER

Blower speed at 0.4" W.C. static pressure MED-LO I MED-HI I HIGH

Blower speed at 0.2" W.C. static pressure MED-LO I MED-HI I HIGH

Motor /number of speeds 1/2 HP /4 speeds

Blower wheel size 10"x 10"

Filter quantity and size (1) 10" x 20" & (1) 20" x 20"

TABLE 4.4

Air delivery - CFM with air filter

SPEED I EXTERNAL STATIC PRESSURE WITH AIR FILTER

ii 4 I

0.2 0.

MED-LO 1,225 1,075

MED-HI 1,450 1,275

1,550 1,375

18 445 01 4054 03

FIGURE 4.1

Model: MBO115DABR-D

22"

20"_

19"_

54"

44 _/#'

_ 1 7/8"

_20"

6" DIA! FLUE

DNS-0590 Rev. D

FIGURE 4.2

Models: MBOV115DABR-D

22 _'

_20" t

°]

54 5/4"

_11"_

_=_

_20"

_ 7/8"

19"

6" DIA. FLUE

DNS-0596 Rev. D

445 01 4054 03

DNS-0576 Rev. F

FIGURE 4.3

Models: LBO125DABR13-D, LBO145DABR34-D & OLR182A16C

z_3"

_20"

44 1/4"

-- 20"_

"NJ JZ" "\

_ 2.40"

VOIR TABLE/

SEE TABLE

MODELE DIA. FLUE

LBO125DABR13 C 6"

LBO145DABR3# C 7"

OLR182A16B 7"

FIGURE 4.4

Model: FLO115DABR-C & OLF140C12C

22 S/4"

_21 1/2"

DNS-0666 Rev C

. E]

o o o I=

43"

7" DIA. FLUE

_21 1/8"

44"

1/2"

17"

f° o\

2O 445 01 4054 03

FIGURE 5

Wiring diagram, MBO115DABR-D, MBOV115DABR-D, LBO125DABR13-D,

LBO145DABR34-D & OLR182A16C, FLO115DABR-C & OLF140C12C

BLOWER MOTOR

MOTEUR VENTILATEUR

INTERRUPTEUR

BASSE VI]_SSE

VENTILATEUR

LOW SPEED

BLOWER SWITCH

MAUVE

PURPPLE

FAN LIMIT CONTROL

JAUNE

YELLOW

WHITE j

Oround,o orre i

Mige a " - GREENI I

Neutral i

L1,N U.rURi

DE SERVICE

SERVICE

SWITCH

DISPOSITIF D'ARRET

ANTI REFOULEMENT/

BLOCKED VENT SHUT OFF

ROUGE

RED

ROUGE

RED

b LJ

CONTACT DU

COMPREBBEUR

COMPRESSOR

CONTACTOR

i i i

NOIR

BLACK

BLANC

WHITE

I_ VERS BRULEUR/

TO BURNER

I L i

C 'Oy C

FACTORY WIRING (115 VOLTS)

CABLAGE EN USINE (115 VOLTS)

WIRING BY OTHERS (HEATING ONLY)

CABLAGE PAR L'INSTALLATEUR (CHAUFFAOE SEULEMENT)

WIRING BY OTHERS (WITH A/C UNIT)

CABLAGE PAR L'INSTALLATEUR (AVEC UNITE A/C)

THERMOSTAT

COOLING HEATING

CLIM ATISATION CHAUFFAGE

I I

! T

T T

BOITE DE JONCTION'

JUNCTION BOX

BRULEUR BECKETT/AERO BURNER

BRANCHEMENT INTERNE DU BRULEUR

REFERER AUX DIAGRAMMES ELECTRIQUE

FOURNIS AVEC LE BRULEUR OU SUR LE

RELAIS DE COMBUSTION/

INTERNAL WIRING. REFER TO THE DIAGRAMS

SUPPLIED WITH THE BURNER OR THE ONES

ON THE COMBUSTION RELAY.

24MAC SWITCHING RELAY/

RELAIS COMMUTATION 24 VAC

COLOUR CODES FOR BLOWER MOTOR

CODE DE COULEUR POUR MOTEUR VENTILATEUR

COLOR/COULEUR EMERSON GE

#1 WHITE/BLANC WHITE/BLANC

#2 RED/ROUGE PURPLE/MAUVE

#5 BLUE/BLEU RED/ROUGE

#4 ORANGE BLUE/BLEU

#5 BLACK/NOIR BLACK/NOIR

DNS-1014 Rev. A

445 01 4054 03

PARTS LIST

Model: MBO115DABR-D

DETAIL "B" DETAIL "B"

DETAIL "A

DETAIL "A"

B50040 Rev. A

22 445 01 4054 03

PARTS LIST

Model: MBO115DABR-D

ITEM. PART# DESCRIPTION. COMMENTS

1 B40119-01 Complete heat exchanger Item 16 included; item 38 not included

2 B40067 Top baffle

3 B40466-01 Electrical box cover assembly Wiring diagram label included

4 B02282 Observation door

5 B40048 Burner panel assembly Items 4 and 9 included

6 F06F005 Washer 3/8" AA zinc

7 F07F024 Hexagonal nut 3/8-16NC brass

8 F070001 Hexagonal flange nut 3/8-16NC brass

9 B40120 Air supply door

10 B40030 Gasket, bumer panel

11 B40099 Heat shield assembly Insulation included

12 B40070-02 Comer conduit

13 L041013 Strain relief bushing

14 B40130-01 Front panel assembly Item 15 included

15 B40126 Front panel insulation

16 B40160 Combustion chamber assembly

17 Z05F008 Combustion chamber strap

18 Z05F009 Combustion chamber strap seal

19 B40129 Floor assembly Item 20 included

20 B01526-78 Floor insulation

21 B40133 Divison panel assembly Central support, rear baffle and item 22 included

22 B01291-02 Seal strip 3 required

23 L04G005 Bushing 1 3/8"

24 B40131-02 Left side panel assembly Items 25 and 35 included

25 B40125-02 Left side panel insulation

26 Z04F004 20" x 20" x 1" paper filter 2 required

27 B40132 Blower door assembly Item 28 included

28 Z99F050 Door handle

29 B40492 Top rear panel

30 B40032 Gasket, smoke outlet

31 B40046 Smoke outlet assembly

32 B40054-01 Baffle assembly

33 B40043 Plenum divider

34 B40076 Top division panel

35 B40410 Filter rack assembly

36 B40131-01 Right side panel assembly Items 35 and 37 included

37 B40125-01 Right side panel insulation

38 J06L002 Seal Strip 1/2" x 1/8" x 25'

39 L06G011 1/3 HP direct drive motor

40 B01888 Motor mount assembly Legs, band and screws included

41 Z01F006 Rubber grommet 4 required

42 B01756 Blower support bracket

43 B40456 Blower electrical kit

44 L041010 Strain relief bushing

45 B40059 Terminal strip cover Item 49 not included

46 L03J005 Terminal plug-in .250"

47 L99F003 Terminal block 4 positions

48 B40074 Terminal strip support

49 L04G013 Bushing 7/8" 2 required

50 B01024 Capacitor holder

51 L011003 10 MF capacitor

52 B40135-01 Blower assembly Items 39 to 54 included

53 Z011001 Blower 10" x 10" Housing and wheel included

54 Z01L004 Blower wheel 10" x 10"

55 L07F003 Rocker switch SPST

56 B40454 Electrical box Box only

57 B40455 Burner electrical kit

58 L01F009 Transformer 120-24 VAC

59 L01H009 Relay SPDT 24 VAC

60 L05F009 Terminal strip, 4 positions

61 R021007 Fan Limit Control L6064A

62 L04G006 Bushing 1"

63 B03118-01 Electrical kit for BVSO

64 Z06G001 Blocked vent shut off BVSO

65 L041005 Strain relief bushing

66 A00183-01 Observation door spring

67 F03F023 Screw #F hex wsh 114-20 x 1 1/4

445 01 4054 03

PARTS LIST

Model: MBOV115DABR-D

DETAIL

DETAIL "A"

DETAIL

B5004I Rev. A

24 445 01 4054 03

PARTS LIST

Model: MBOV115DABR-D

ITEM. P_T#! D E SCRI PTION _€OM M ENTS

1 B40119-01 Complete heat exchanger Item 24 included; item 46 not included

2 B40067 Top baffle

3 R021007 Fan Limit Control L6064A

4 B40460 Component panel Items 5, 6 and 7 not included

5 L01H009 Relay SPDT 24 VAC

6 L05F009 Terminal strip, 4 positions

7 L01 F009 Transformer 120-24 VAC, 40 VA

8 B40464-01 Electrical box cover

9 B02282 Observation door

10 B40048 Burner panel assembly Items 7 and 14 included

11 F070001 Hexagonal flange nut 3/8-16NC brass 18 required

12 B40140 Electrical box assembly Box only

13 B40463-02 Electrical cover assembly item 14 not included, labels included

14 L07F003 Rocker switch

15 B40148 Vestibule burner assembly

16 B40455 Burner electrical kit

17 F07F024 Hexagonal nut 3/8-16NC brass

18 F06F005 Washer 3/8" AA zinc

19 B40120 Air supply door

20 B40030 Gasket, burner panel

21 B40099 Heat shield assembly Insulation included

22 B40070-01 Corner conduit

23 L041013 Strain relief bushing

24 B40146 Front panel assembly item 25 included

25 B40126 Front panel insulation

26 B40160 Combustion chamber

27 Z05F008 Combustion chamber strap

28 Z05F009 Combustion chamber strap seal

29 B40129 Floor assembly Item 30 included

30 B01526-78 Floor insulation

31 B40133 Di_4son panel assembly Central support, rear baffle and item 32 included

32 B01291-02 Seal strip 3 required

33 B40131-02 Left side panel assembly Item 34 included

34 B40125-02 Left side panel insulation

35 L04G005 Bushing 1 3/8"

36 B40132 Blower door assembly Item 37 included

37 Z99F050 Door handle

38 B40492 Top rear panel

39 B40032 Gasket, smoke outlet

40 B40046 Smoke outlet assembly

41 B40054-01 Baffle assembly

42 B40043 Plenum di_der

43 B40076 Top di_4sion panel

44 B40410 Filter rack assembly

45 Z04F004 20" x 20" x 1" paper filter 1 required

46 B40131-01 Right side panel assembly Item 47 included

47 B40125-01 Right side panel insulation

48 J06L002 Seal strip 1/4" x 1/8" x 25'

49 L06G011 1/3 HP direct drive motor

50 B01888 Motor mount assembly Legs, band and screws included

51 Z01F006 Rubber grommet 4 required

52 B01756 Blower support bracket

53 B40456 Blower electrical kit

54 L041010 Strain relief bushing

55 B40059 Terminal strip cover Item 57 not included

56 L03J005 Terminal plug-in 0.250

57 L99F003 Terminal block 4 positions

58 B40074 Terminal strip support

59 L04G013 Bushing 7/8" 1 required

60 B01024 Capacitor holder

61 L011003 10 MF capacitor

62 B40135-01 Blower assembly Items 49 to 64 included

63 Z011001 Blower 10" x 10" Housing and wheel included

64 Z01L004 Blower wheel 10" x 10"

65 B03118-01 Electrical kit for BVSO

66 Z06G001 Blocked vent shut off BVSO

67 L041005 Strain relief bushing

68 A00183-01 Observation door spring

69 F03F023 Screw #F hex wsh 114-20 x 1 1/4

445 01 4054 03 25

PARTSLIST

Model: LBO125DABR13-D

DETAIL "B"

AIL "B"

DETAIL "A"

B50038 Rev A

26 445 01 4054 03

PARTS LIST

Model: LBO125DABR13-D

i_EM PART# DESCRiPtiON COMMENTS

1 B4U11 f-U1 Complet heat exchanger Item 20 included; item 41 not included

2 B4UU6 fTop baffle

3 B40466-01 Electrical box cover assembly "Electrical Diagram" label included

4 B02282 Observation door

b B40048 Burner panel assembly Items 4 and 9 included

6 I-U(COOl Hexagonal flange nut 3/8-16NC brass

[PU6PUUb Washer 3/8" AA zinc

8 F07F024 Hexagonal nut 3/8-16NC brass

9 B4U 120 Air supply door

1(3 B4UU3U Gasket, burner panel

11 B40099 Heat shield assembly Insulation included

12 B40070-01 Corner conduit

13 L041013 Strain relief bushing

14 B4U1Ub-Ol Front panel assembly Item 15 included

1b B40096 Front panel ins ulation

16 B40362-02 Left side panel assembly Items 17, 18 and 44 included

1(B4UOgb-O2 Left side panel insulation

18 B40494 Filter support

19 /Ubl-UU6 Combustion chamber strap Sold in feet

20 B40160 Combustion chamber

21 ZUbPUU9 Combustion chamber strap seal

22 B4U111-01 Floor assembly Item 23 included

23 BU1b26- f f Floor ins ulation

24 Z01F006 Rubber grommet 4 required

2b B4UU/2-02 Blower support bracket

26 LU4GO12 Bushing 1"

2(B4UO/2-01 Blower s upport bracket

28 Z04F012 15" x 20" xl" paper filter 2 required

29 B4U1Of Blower door assembly Item 30 included

30 Z99PUbU Door handle 2 required

31 B40492 Top rear panel

32 B40032 Gasket, smoke outlet

33 B40046 Smoke outlet assembly

34 B400/1 Inlet baffle

3b B40043 Plenum divider

36 B40054-01 Baffle assembly 5 required

3/ B40106 Division panel assembly Central support, rear baffle and item 38 included

36 B01291-02 Seal strip 4 required

39 B40229-01 Right angle filter support

40 B40076 Top division panel

41 JU6LOU1 Seal strip 1/2" x 1/8" x25'

42 B40362-01 Right side panel assembly Items 39, 43 and 44 included

43 B4UOgb-Ol Right side panel insulation

44 B40028 Horizontal filter support

4b LU6GOl 1 1/3 HP direct drive motor

46 B01666 Motor mount assembly Legs, band and screws included

41. LU1 IUU3 10 MF capacitor

48 B01024 Capacitor holder

49 B4UOb9 Terminal strip cover Item 53 not included

bU B4UO/4 Terminal strip Items 51 and 52 not included

51 L03J005 Terminal plug-in .250

b2 L99PUU3 Terminal block

b3 LU4GO13 Bushing 7/8" 2 required

b4 B4U4b6 Blower electrical kit

bb B4046/-01 Blower assembly Items 45 to 57 included

b6 ZU11UU1 Blower 10" x 10" Housing and wheel included

b1. ZU1LUU4 Blower wheel 10" x 10"

b6 LU1.PUU3 Rocker switch SPST

59 B40454 Electrical box Boxonly

60 B4U4bb Burner electrical kit

61 LU1 PUU9 Transformer 120-24 VAC, 40 VA

62 LU1 HUU9 Re lay SPDT 24VAC

63 L05F009 Terminal strip, 4 positions

64 H:O21OO/ Fan Limit control L6064A

6b BU3116-01 i-tectrical kit tot BVSO

66 ZU6GOOl Blocked Vent _hut OI1(BV_O)

67 L041005 Strain relief bushing

66 B4U49b Horizontal tilter s apport

69 AUU163-01 Observation door spring

1.U PU3PU23 Screw #P hexwsh 1/4-20 x 1 1/4

445 01 4054 03 27

PARTSLIST 4-

Models: LBO145DABR34-D & OLR182A16C

B50039 Rev B

DETAIL

DETAIL "A"

445 01 4054 03

PARTS LIST 4-

Models: LBO145DABR34-D & OLR182A16C

1 B40118-01 Complete heat exchanger Item 19 included; item 35 not included

2 B40067 Top baffle

3 B40466-01 ElectricaI box cover assembly ElectricaI diagram label included

4 B02282 Observation door

5 B40048 Burner panel assembly Items 4 and 9 included

6 F070001 Hexagonal flange nut %-16NC brass 18 required

7 F07F024 Hexagonal nut %-16NC brass 4 required

8 F06F005 Was her %" AA zinc 4 required

9 B40120 Air supply door

10 B40030 Gasket, burner panel

11 B40099 Heat shield assembly Insulation included

12 B40070-01 Corner conduit

13 L041013 Strain relief bushing

14 B40105-01 Front panel assembly Item 15 included

15 B40096 Front panel insulation

16 B40362-02 Left side panel assembly Items 17, 18 and 38 included

17 B40095-02 Left side panel insulation

18 B40494 Left filter support

19 B40161 Combustion chamber

20 Z05F008 Combustion chamber strap Sold in feet

21 Z05F009 Combustion chamber strap seal

22 B40111-02 Floor assembly Item 23 included

23 B01526-77 Floor insulation

24 L04G012 Bushing 1"

25 B40109 Division panel assembly Central support, rear baffle and item 26 included

26 B01291-02 Seal strip 4 required

27 Z04F012 Paper filter 15" x 20" x 1" 2 required

28 B40107 Blower door assembly Item 29 included

29 Z99F050 Door handle

30 B40497 Top rear panel

31 B40031 Gasket, smoke outlet

32 B40047 Smoke outlet

33 B40054-02 Baffle assembly 7 required

34 B40043 Plenum divider

35 J06L001 Seat strip _½"x _/8"x 25'

36 B40076 Top division panel

37 B40299-01 Right angle filter panel

38 B40028 Horizontal filter support 2 required

39 B40362-01 Right side panel assembly Items 37, 38 and 40 included

40 B40095-01 Right side panel insulation

41 B01024 Capacitor holder

42 L01t003 Capacitor 10 MF

43 B40134 Bellyband assembly Legs, belty band and screws included

44 L041013 Strain relief bushing

45 B40113-02 Motor¾ HP DD

46 B40072-02 Blower support bracket

47 Z01 F006 Rubber grom met 4 required

48 B40072-01 Blower support bracket

49 Z01L010 Blower wheel 12-9DD

50 ZOl I012 Blower 120-9TDD Housing and wheel included

51 B40468 Blower assembly (¾ HP motor) Items 41,42, 44, 45, 46, 47, 48 & 50 included

52 B40499 Blower electrical kit

53 B40454 Electrical box Box only

54 R02t007 Fan Limit Control 5"

55 L05F009 Terminal strip, 4 positions

56 L01H009 Relay SPDT 24VAC

57 L01 F009 Transform er 120-24 VAC, 40 VA

58 B40455 Burner electrical kit

59 L07F003 Rocker switch SPST

60 B03118-01 Electrical kit for BVSO

61 Z06G001 Blocked vent shut off BVSO

62 L041005 Strain relief bushing

63 B40495 Horizontal filter support

64 A00183-01 Observation door spring

65 F03F023 Screw #F hex wsh _/4-20 x 1_/4

445 01 4054 03 29

PARTSLIST

Model: FLO115DABR-C & OLF140C12C

/,"

B50042 Rev A

30 445 01 4054 03

43A

43B

B40385

B40358

B40360

L07F003

B40491

L05F009

L01H009

L01F009

L04G006

B40455

B40470

B40359

B40376

B02282

A00183-01

F03F023

F07F011

F06F005

B40070-01

L041010

B40378-01

B40379

B40371

B40161

B40383

B40380-02

B01526-82

B40374-02

Z04F004

B40381

Z99F050

B40356

Z04F001

R021007

B40353

B40382

B01291-02

B40380-01

B40374-01

B40074

L99F003

Z011016

B40112-02

L06H007

B40072-02

B40072-01

B40456

Z01F006

B40469

Z011001

Z01L004

L04G013

B40059

L03J005

L011003

B01024

L99Z007

B03118-01

Z06G001

L041013

L04G012

PARTS LIST

Model: FLO115DABR-C &OLF140C12C

0EScRiP_i0N C0MMENTS

Heat exchanger Combustion chamber included

Side deflector 2 required

Gasket, smoke outlet

Rocker switch SPST

Electrical box

Single terminal strip

Relay SPDT 24 VAC

Transformer 120-24 V, 40 VA

Bushing 1"

Burner electrical kit

Electrical box cover

Gasket, burner panel

Burner panel

Observation door

Observation door spring

Vis TYP F Hex 1/4-20 x 11/4

Hex nut 3/8-16NC zinc

Washer 3/8 zinc

Corner conduit

Strain relief bushing

Front panel

Front panel insulation

Heat shield

Combustion chamber

Floor assembly

Left side panel assembly

Side panel insulation

Left filter rack

Paper filter 20" x 20" x 1"

Blower door assembly

Acces door

Top back panel assembly

Paper filter 10" x 20" x 1"

Fan Limit 5"

Plenum divider

Divider panel assembly

Seal strip

Right side panel assembly

Right filter rack

Terminal strip support

Terminal block 6 positions

Motor mount

Motor 1/2 HP with support

Motor 1/2 HP

Left blower support

Right blower support

Blower, electrical kit

Grommet

Blower assembly

Blower G10-10DD

Blower wheel 10" x 10"

Bushing 7/8 "

Terminal strip cover

Terminal plug-in 1/4

10 MF capacitor

Capacitor holder

Rubber cap capacitor

Electrical kit BVSO

Blocked vent shut off BVSO

Strain relief bushing

Bushing 1"

Box only

Insulation included

1 required

item 3I included

1 required

Item 37 included

4 required

3 required

"Motor mount" included

Complete with motor

Housing & wheel included

445 01 4054 03

ICP Furnace/Heater, Oil Manual L0612139

Navigation menu

Versions of this User Manual:

Views

Navigation