ICP Furnace/Heater, Oil Manual L0909256
User Manual: ICP ICP Furnace/Heater, Oil Manual ICP Furnace/Heater, Oil Owner's Manual, ICP Furnace/Heater, Oil installation guides
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WARM AIR FURNACE
MULTIPOSITION
1. ,_ :: , _ i_
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INSTALLER /SERVICE TECHNICIAN:
USE THE INFORMATION IN THIS MANUAL FOR THE
INSTALLATION /SERVICING OF THE FURNACE AND KEEP
THE DOCUMENT NEAR THE UNIT FOR FUTURE REFERENCE.
HOMEOWNER:
PLEASE KEEP THIS MANUAL NEAR THE FURNACE FOR
FUTURE REFERENCE.
Printed in Canada
Printed on 100% recycled paper 2009-02-10
Models:
AMP105-1E2
AMP120-1E2
NOMF105D12C
NOMF155E19C
NOMF106D12B
NOMF156E19C
®
C US
Attention:
Do not tamper with the unit or its
controls.
Call a qualified service technician.
Manufactured by:
UTC Canada Corporation
ICP Division
3400 Industrial Boulevard
Sherbrooke, Quebec - Canada
J1L 1V8
X40002 Rev. Q
445 01 4094 04
PART 1
INSTALLATION
FOR YOUR SAFETY
DO NOT STORE OR USE GASOLINE OR OTHER
FLAMMABLE VAPOURS AND LIQUIDS IN THE VICINITY
OF THIS OR ANY OTHER APPLIANCE
DO NOT ATTEMPT TO START THE BURNER WHEN
EXCESS OIL HAS ACCUMULATED. WHEN THE
FURNACE IS FULL OF VAPOUR OR WHEN THE
COMBUSTION CHAMBER IS VERY HOT.
CAUTION
These instructions are intended for use by
qualified personnel having been trained in
installing this type of furnace. Installation of this
furnace by an unqualified person may lead to
equipment damage and/or hazardous conditions,
which may lead to bodily harm.
1.1 DANGER, WARNING AND CAUTION
The words DANGER, WARNING and CAUTION are used to
identify the levels of seriousness of certain hazards. It is
important that you understand their meaning. You will notice
these words in the manual as follows:
DANGER
Hazards or unsafe practices which CAN result
in death or serious bodily and/or material
damage.
CAUTION
Hazards or unsafe practices which CAN result in
minor bodily and/or material damage.
IMPORTANT: Please refer to the Sealed Combustion
System Manual for installation instructions. The furnace must
be installed in an upflow position when used with a Sealed
Combustion System.
ANSI/NFPA 31
ANSI/NFPA 90B
ANSI/NFPA 211
ANSI/NFPA 70
CSA C22.2 No.3
IMPORTANT: All local and national code requirements
governing the installation of oil burning equipment, wiring
and flue connections must be followed, Some of the codes
that may be applicable are:
CSA B139 Installation Code for Oil Burning
Equipment
Installation of Oil Burning Equipment
Warm Air Heating and Air Conditioning
Systems
Chimneys, Fireplaces, Vents and Solid
Fuel Burning Appliances
National Electrical Code
Canadian Electrical Code
Only the latest issues of the above codes should be used,
and are available from either:
The National Fire Protection Agency
1 Batterymarch Park
Quincy, MA 02269
or
The Canadian Standards Association
178 Rexdate Blvd.
Rexdale, Ontario M9W 1R3
For use with grade 2 Fuel Oil maximum. Do
not use gasoline, crankcase oil or any oil
containing gasoline!
Never burn garbage or paper in the heating
system and never leave rags or paper around
the unit.
1.2 GENERAL
This central heating unit is a true multi-position unit, in that it
can operate in four different configurations, i.e., upflow,
counter flow (downflow), and horizontal (both left-to-right and
right-to-left airflow).
Very few modifications are required during installation, to
change the furnace from one configuration to another. The
furnace is shipped in the upflow configuration; however,
instructions on how to change to the other configurations are
included in this manual.
445 01 4O94 O4 3
The furnace is shipped complete with burner and controls. It
requires a 115VAC line voltage connection to the control
panel, thermostat hook-up as shown on the wiring diagram,
one or more oil line connections, suitable ductwork and
connection to a properly sized vent.
The air handling capacity of this furnace is designed for
cooling as welt. Please refer to Table 4, p. 14 for the
expected airflow at various external static pressures.
1.3 LOCATION
The unit must be installed in a location where the ambient
and return air temperature is over 15°C (60°F).
This furnace is not watertight and is not
designed for outdoor installation. This
furnace shall be installed in such a manner as
to protect the electrical components from
water. Outdoor installation will lead to a
hazardous electrical condition and to
premature furnace failure.
CAUTION
If this furnace is installed in an attic, it is important
to keep insulation at least 0.3 m (12") away from
any furnace openings. Some types of insulating
material may be combustible.
This furnace is approved for reduced clearances to
combustible construction. Therefore, it may be installed in a
closet or similar enclosure. As this unit may be installed as
an upflow, counter flow, or horizontal furnace, it may be
located in a basement, on the same level as the area to be
heated, suspended, or in a crawlspace. In any case, the unit
should always be installed level.
In a basement, or when installed on the floor (as in a
crawlspace), it is recommended that the unit be installed on
a concrete pad that is 2.5 cm to 5.0 cm (1" to 2") thick.
When installed in the counter flow position, this furnace must
not be installed on combustible flooring, unless the approved
sub-base is used (Model # DFB-101). Since the flue pipe is
in counter flow position, be sure that the clearances from the
flue pipe to combustible construction are maintained. Also, it
is recommended to use the flue pipe protection kit FPG-101
or FPG-102. Please refer to the above drawing and the
installation instructions included with the kit.
DNS-0278 Rev. A
When installed in a horizontal position, the furnace may be
suspended by using an angle iron frame, as tong as the total
weight of both the furnace and the frame are included in the
calculations. Other methods of suspension are acceptable.
When installed in the horizontal position, this furnace must
not be installed on combustible flooring, unless the approved
sub-base is used (Model # HFB-101).
The required minimum clearances for this furnace in all
positions are specified in Tables 5.1 and 5.2, p. 15 and
16.
The furnace should be located as closely as possible to the
chimney or vent in order to keep vent connections short and
direct. The furnace should also be located near the centre of
the air distribution system.
1.3.1 Air for combustion and ventilation
Please refer to the CAN/CSA-B139 Installation Code for
complete regulations and for guidance on retrofit
applications.
This furnace should be installed in a location in which the
facilities for ventilation permit satisfactory combustion of oil,
proper venting and the maintenance of ambient
temperatures at safe limits under normal conditions of use.
The location should not interfere with the proper circulation of
air within the confined space.
When this furnace is installed in a closet or similar enclosure,
2 ventilation openings are required for combustion air. The
openings should be located about 15.2 cm (6") from the top
and the bottom of the enclosure at the front of the furnace.
Table 1 indicates the minimum dimensions required for these
ventilation openings.
Input
(BTU/h)
75,000 - 105,000
120,000 - 155,000
TABLE 1
Width
45.72 cm (18")
50.80 cm (20")
Height
20.32 cm (8")
25.40 cm (10")
4 445 01 4094 04
Do not block the combustion air openings in
the furnace. Any blockage will result in
improper combustion and may result in a fire
hazard and/or cause bodily harm.
For chimney application, the barometric draft regulator
included with the furnace, shall be installed in the same room
or enclosure as the furnace, in such a manner as to prevent
any difference in pressure between the regulator and the
combustion air supply.
Air requirements for the operation of exhaust fans, kitchen
ventilation systems, clothes dryers, and fireplaces shall be
considered in determining the adequacy of the space to
provide combustion air requirements.
In unconfined spaces, in buildings of conventional frame,
brick or stone construction, infiltration may be adequate to
provide air for combustion, ventilation and dilution of flue
gases. This determination must be made on an individual
installation basis and must take into consideration the overall
volume of the unconfined space, the number of windows and
ventilation openings, the number of doors to the outside,
internal doors which can close off the unconfined space and
the overall air tightness of the building construction.
Many new buildings and homes (and older ones that have
been weatherized must be considered as being tight
construction and, therefore, infiltration will not be sufficient to
supply the necessary air for combustion and ventilation.
A building can be considered as being of tight construction
when:
a. Walls and ceilings exposed to the outside have a
continuous water vapour retarder with a rating of one
perm or less, openings have gaskets or are sealed
and/or;
b. Weather-stripping has been added on operable windows
and doors, and/or;
c. Caulking or sealant has been applied to areas such as
joints around window and doorframes, between sole
plates and floors, between walt-ceiling joints, between
wall panels, at penetrations for plumbing, electrical and
fuel lines and at other openings.
1.3.2 Duct recommendations
When ducting supplies air to a space other
than where the furnace is located, the return
air must be sealed and also be directed to the
space other than where the furnace is located.
Incorrect ductwork termination and sealing
will create a hazardous condition that can
lead to bodily harm.
CAUTION I
Return air grilles and warm air registers must not be
obstructed.
IMPORTANT: The dampers should be adequate to
prevent cooled air from entering the furnace, and if
manually operated, must be equipped with the means
to prevent operation of either the cooling unit or the
furnace, unless the damper is in the full cool or heat
position.
NOTE: THE BACK SHOULD NOT BE CUT OUT FOR I
I
RETURN AIR DUCTING
The proper sizing of warm air ducts is necessary to ensure
satisfactory furnace operation. Ductwork should be in
accordance with the latest editions of NFPA-90A (Installation
of Air Conditioning and Ventilating Systems) and NFPA-90B
(Warm Air Heating and Air Conditioning Systems) or
Canadian equivalent.
The supply ductwork should be attached to the flanged
opening provided at the discharge end of the furnace. See
Figures 7.1 & 7.2, p.15 and 16, for the dimensions of this
opening.
Knockouts are provided on both sides of the furnace to cut
the required size of opening for the installation of the return
air ductwork. This can be done on either the right or the left
side of the furnace. See Table 2, p. 9, for location and
dimensions.
Also, there is provision on this furnace for a bottom return air
duct. Knockouts are provided in the floor of the furnace to
facilitate the cut-out requirement for the air filter rack and
return ductwork. (We recommend the use of this opening for
horizontal and counterflow installations).
The following recommendations should be followed when
installing ductwork:
a. Install locking type dampers in all branches of the
individual ducts to facilitate balancing the system.
Dampers should be adjusted such a way as to ensure
the proper static pressure at the outlet of the furnace;
b. A flexible duct connector of non-combustible material
should be installed at the unit on both the supply and
return air side. In applications where an extremely quiet
operation is necessary, the first 3 m (10') of supply and
return ducts should be internally lined with acoustical
material (if possible);
c. In cases where the return air grille is located close to the
fan inlet, there should be at least one 90° turn between
fan inlet and grille. Further reduction in sound level can
be accomplished by installing acoustical turning vanes
or lining the duct as described in item b. above;
d. When a single air grille is used, the duct between grille
and furnace must be the same size as the return air
opening in the furnace.
When installing the furnace with cooling equipment for year
round operation, the following recommendations must be
followed for tandem or parallel air flow:
a. On tandem airflow applications, the coil is mounted after
the furnace in an enclosure in the supply air stream. The
furnace blower is used for both heating and cooling
airflow;
445 01 4O94 O4 5
b, On parallel airflow installation, dampers must be
provided to direct air over the furnace heat exchanger
when heat is desired and over the cooling coil when
cooling is desired,
The coil MUST be installed on the air discharge
side of the furnace. Under no circumstances
should the airflow be such that cooled,
conditioned air is allowed to pass over the furnace
heat exchanger. This will cause condensation in
the heat exchanger and possible failure of same,
which could result in a fire hazard and/or other
hazardous conditions that may lead to bodily
harm. Heat exchanger failure due to improper
installation may not be covered by the warranty.
1.3.3 Venting instructions
Venting of the furnace must be to the outside and in
accordance with local codes and/or requirements of local
authorities.
OIL FIRED APPLIANCES INSTALLED WITH CHIMNEY
SHALL BE CONNECTED TO FLUES HAVING SUFFICIENT
DRAFT AT ALL TIMES TO ENSURE SAFE AND PROPER
OPERATION OF THE APPLIANCE.
For additional venting information please refer to ANSI/NFPA
211 Chimneys, Fireplaces, Vents and Solid Fuel Burning
Appliances and/or the CSA B139 Installation Code.
This furnace is certified for use with a Type "L" vent
(maximum flue gas temperature 302°C (575°F)). The flue
pipe clearance knockout in the front top or side panel should
be removed. Install the flue elbow so that it exits the furnace
cabinet through that opening.
Pre-installation vent system inspection
Before this furnace is installed, it is strongly recommended
that any existing vent system be completely inspected.
On any chimney or vent, this should include the following:
a. Inspection for any deterioration in the chimney or vent. If
deterioration is discovered, the chimney must be
repaired or the vent replaced;
b. Inspection to ascertain that the vent system is clear and
free of obstructions. Any blockages must be removed
before installing this furnace;
c. Cleaning the chimney or vent if previously used for
venting a solid fuel burning appliance or fireplace;
d. Confirming that all unused chimney or vent connections
are properly sealed;
e. Verification that the chimney is properly lined and sized
per the applicable codes. (Please refer to list of codes
on page 3)
Masonry Chimneys
This furnace may be vented into an existing masonry
chimney. However, it must not be vented into a chimney
servicing a solid fuel-burning appliance. Before venting this
furnace into a chimney, the chimney must be checked for
deterioration and repaired if necessary. The chimney must
be properly lined and sized per local and/or national codes.
6 445 01 4094 04
If the furnace is vented into a common chimney, the chimney
must be of sufficient area to accommodate the total flue
products of all appliances vented into the chimney.
The following requirements are provided for a safe venting
system:
a. Ensure that the chimney flue is clear of any dirt or
debris;
b. Ensure that the chimney is not servicing an open
fireplace;
c. Never reduce the pipe size below the outlet size of the
furnace;
d. All pipes should be supported, using the proper clamps
and/or straps. These supports should be installed at
least every 4 feet;
e. All horizontal runs of pipe should have at least 6.4 mm
(1/4") of upward slope per 0.3 m (1');
f. All runs of pipe should be as short as possible with as
few turns as possible;
g. Seams should be tightly joined and checked for leaks;
h. The flue pipe must not extend into the chimney but be
flush with the inside wall;
i. The chimney must extend 0.9 m (3') above the highest
point where it passes through a roof of a building and at
least 0.6 m (2') higher than any portion of a building
within a horizontal distance of 3 m (10'). It shall also be
extended at least 1.5 m (5') above the highest
connected equipment flue collar;
j. Check local codes for any variances.
Factory Built Chimneys
Approved factory built chimneys may be used. Refer to
chimney manufacturer's instructions for proper installation.
1.3.4 Draft Regulator (Chimney venting)
The draft regulator supplied with the furnace must be used
for proper functioning. Installation instructions are included
with the control.
1.3.5 Blocked vent shut-off (BVSO)
For chimney venting
It is imperative that this device be installed by
a qualified agency.
This device is designed to detect the insufficient evacuation
of combustion gases in the event of a vent blockage. In such
a case the thermal switch will shut down the oil burner. The
device wilt then need to be re-armed MANUALLY.
Please refer to Figures 1 to 6, p. 7 & 8, the wiring diagrams
on pages 17 and 18 and the detailed instructions supplied
with the BVSO for the installation and wiring procedures. The
length of wires supplied with the unit is such that the safety
device must be installed between the flue outlet of the
appliance and the draft regulator, as indicated in the
instructions.
It is also essential that the BVSO be maintained annually.
For more details please refer to the instructions supplied with
the device itself, as well as Section 3 of this Manual.
CAUTION
A positive pressure venting system (Sealed Combustion
System or Direct Vent) MUST NOT use the BVSO. Follow
the instructions supplied with the venting system.
FIGURE 1
Blocked Vent Shut-Off device wiring
Installation shown: Upflow with vertical exhaust
The position of the I_ _N 41 Blocked Vent Shut-Off
hole in the vent is J IU_:_:'_ device BVSO.
subject to the length _ Electrical kit supplied.
of the electrical kit.
Connect the wires
to the free Limit
Control terminals.
Use the three wire
fasteners. The wires must
not come in contact with the
flue and cleaning pipes.
DNS-1043 Rev. A2
Connect the green
ground wire to a
cabinet screw. I
FIGURE 2
Blocked Vent Shut-Off device wiring
Installation: Upflow with vertical exhaust
FIGURE 3
Blocked Vent Shut-Off device wiring
Installation: Upflow with horizontal exhaust
i/!
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[rnit (o 4(cts
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DNS-1043 Rev.A2
{1 ,O
445 01 4O94 O4 7
FIGURE 4
Blocked Vent Shut-Off device wiring.
Installation: Horizontal with horizontal exhaust
FIGURE 5
Blocked Vent Shut-Off device wiring
Installation: Horizontal with vertical exhaust
DNS-1043 Rev, A2
o
DNS-1043 Rev. A2
/
FIGURE 6
Blocked Vent Shut-Off device wiring
Installation: Downflow
,
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/,
/i
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99 o
DNSN 043 Rev, A2
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8 445 01 4094 04
1.3.6 Venting instructions
(Sealed Combustion Systems)
Please refer to the Sealed Combustion System or Direct
Vent System instruction manuals.
1.3.7 Oil burner
This furnace is equipped with a high pressure atomizing
retention head type burner for use with not heavier than
grade 2 Fuel Oil. The mounting flange is fixed to the burner
air tube and no adjustment is required for insertion length.
CAUTION
NEVER use the "interrupted ignition" function if a
Beckett AFG burner is installed on the furnace.
Oil Connections
Complete instructions for installation of the fuel oil piping will
be found in the oil burner installation instructions included
with the furnace.
Oil line entry holes are located in the side panels. Two holes
are provided on each side, so that a two-pipe system can be
used if desired.
A 10-micron (or finer) oil filter should be used with all oil
burners, installed as closely as possible to the burner.
1.3.8 Electrical system
The appliance must be installed in accordance with the
current ANSI/NFPA 70 National Electrical Code, CSA C22.1
Canadian Electrical Code Part 1 and/or local codes.
The control system depends on the correct polarity of the
power supply. Connect "HOT" wire (H) and "NEUTRAL" wire
(N) as shown in Figures 8.1 to 8.2, p. 17 and 18.
A separate line voltage supply should be used with fused
disconnect switch or circuit breaker between the main power
panel and the unit.
The unit cabinet must have an uninterrupted or
unbroken electrical ground to minimize personal
injury if an electrical fault should occur. A green
ground screw is provided in the control box for
this connection.
Use only copper wire for 115V supply service to the unit.
Metallic conduit (where required/used) may terminate at the
side panel of the unit. It is not necessary to extend the
conduit inside the unit from the side panel to the control box.
When replacing any original furnace wiring, use only 105°C,
16 AWG copper wire.
Instructions for wiring the thermostat are provided with the
thermostat (field supplied). Wire the connections to the 24-
volt terminal board on the primary relay as shown in Figures
8.1 to 8.2, p. 17 & 18.
When installing optional accessories to this appliance, follow
the manufacturer's installation instructions included with the
accessory. Other than wiring for the thermostat, wire with a
minimum of type "T" insulation (17°C rise (63°F)) must be
used for accessories.
1.3.9 Air filter
An external filter rack is provided as standard equipment with
this furnace. The filter rack can be installed on the right or
left side panel, or on the bottom of the furnace to
accommodate the return air ductwork. A sufficient clearance
should be provided for air filter access. Please refer to Table
2 for filter rack flange dimensions for return air duct.
TABLE 2
Furnace
Model
AMP & NOMF
(105 & 106)
AMP & NOMF
(120, 155 & 156)
Air Filter
Size
40.64 x 60.96 cm
16" x24"
45.72 X 76.20 cm
18" x 30"
Flange
Openin_l
38.10 X 58.42 cm
15" x 23"
43.18 X 73.66 cm
17" x 29"
1.3.10 Air Conditioner (or Heat Pump)
An air conditioning coil may be installed on the supply air
side ONLY.
Poisonous carbon monoxide gas hazard.
Install the evaporator coil on the supply side of the
furnace ducting ONLY.
An evaporator coil installed on the return air side
of the ducting can cause condensation to form
inside the heat exchanger, resulting in heat
exchanger failure. This in turn can result in death,
bodily injury
No minimum clearance is required between the bottom of the
coil drain pan and the top of the heat exchanger. Ifa heat
pump is installed, a "dual-energy" thermostat, or other
control is required, in order to prevent the simultaneous
operation of the furnace and the heat pump. It also prevents
a direct transition from heating by way of the heat pump to
heating with oil. Refer to the thermostat instructions or those
of another control used for the proper wiring.
If a coil blower compartment is used, install air tight,
motorized and automatic air dampers. Cold air coming from
the coil and passing across the furnace can cause
condensation and shorten the life of the heat exchanger.
1.3.11 Horizontal or downflow installation
1, On horizontal installations, determine which "side" will
become the "top", when the unit is laid down. Remove
the flue pipe clearance knockout from the top front of
that side panel. Install the flue elbow so that it exits the
cabinet of the furnace through that opening;
445 01 4O94 O4 9
2. On counterftow Installations, the flue pipe must exit the
cabinet through one of the side panel openings (as
above), then extended up the side of the furnace.
Ensure that adequate clearances to combustibles are
observed. It may be necessary to install a sheet-metal
shield on an adjacent wall to prevent any possibility of a
fire hazard;
3. Remove the burner by loosening the mounting nuts and
turn the oil burner slightly counter clockwise to unlock
the burner flange. Avoid putting undue strain on burner
wiring. It may be necessary to disconnect the burner
wiring in some cases;
4. To reinstall the burner, insert the burner and the burner
flange screws and turn the burner clockwise to lock it;
then tighten the nuts.
IMPORTANT: The burner must always be installed in the
upright position with the ignition control on top.
DANGER
PART 2
START-UP
2.1 OPERATIONAL CHECKLIST
1-->Has the blower wheel support been removed?
2-->Has the electrical wiring been completed
according to Figures 8.1 and 8.2, p. 17 and 18?
3-->Has the access blower door been secured in
place?
4=>Is the valve on the oil line open?
5-->Has the "RESET BUTTON" on the Primary Control
been pushed?
6-->Are the flame observation door and the two clean-
out access doors located at the front of the unit
closed?
7-->Is the room thermostat in the heating mode and
set above room temperature?
8-->Set the main electrical switch to the "ON"
position and the burner should start.
CAUTION
Do not tamper with the unit or its controls. Call a
qualified service technician.
2.2 COMBUSTION CHECK
In order to obtain optimum performance from the oil burner,
the following set-up procedures must be followed by referring
to the Technical Specifications, Table 3, p. 14 in this manual:
1. A test kit to measure the smoke, flue draft and over-fire
pressure should be used in order to obtain the proper air
band setting. Although all of the above measurements
are required for optimum set up and efficiency, the most
important reading that must be taken is the smoke
number in the flue pipe, downstream from the regulator;
10 445 01 4094 04
2. The proper smoke number, as established by way of
engineering tests, is between 0 and 1. This degree of
smoke emission is commonly referred to as a "trace". It
is recommended that a Bacharach True Spot Smoke
Test kit or equivalent be used;
3. On chimney installations only, a barometric draft
regulator (supplied with the furnace) must be installed as
closely to the breech of the furnace as possible, in order
to ensure proper draft through the furnace. The
barometric damper must be mounted with the hinge pins
in a horizontal position and the face of the damper
vertical for proper functioning, (see instructions included
with damper). After the furnace has been firing for at
least five minutes, the draft regulator should be set to
between -0.025" W.C. and -0.035" W.C.;
4. The overfire pressure that is taken through the
observation door located in the centre of the front panel
above the burner is a measurement that is necessary to
determine if there is a blockage in the heat exchanger or
the flue pipe. Please refer to the Technical
Specifications in this manual for overfire pressure
values. A high pressure condition may be caused by
excessive combustion air due to the air band being too
wide open or a lack of flue draft (chimney effect) or
some other blockage, such as soot in the secondary
section of the heat exchanger or the use of an oversize
nozzle input or high pressure pump;
5. CO2 and flue temperature instruments will enable you to
obtain the data that are required to determine the true
efficiency of the furnace. Although this information is
nice to have, it is not essential in the basic set up of the
furnace. The proper procedure for performing this
operation is as follows:
a. Start the appliance and proceed with the smoke test
at the test port provided on the BREECH PLATE (of
the Sealed Combustion System) or on the flue pipe
just before the draft regulator (chimney application),
and adjust the burner to a setting of between a
"trace" and #1 smoke after 5 to 10 minutes of
operation;
b. Take a CO2 reading and mark it down;
Blower Speed Adjustments
(4 Speed Motors, Cooling Mode)
c. Open the burner air shutter to get 1.5% CO 2 less
than the previous reading noted in b. above and
take a smoke test on this condition;
d. The new smoke reading should give you a ZERO
smoke reading.
6. A 10-micron (or less) oil filter should be installed as
closely to the burner as possible with all oil burners, but
it is essential for burners with a low firing rate. We
recommend the use of a tow pressure drop oil filter with
a capacity greater than that of the fuel pump;
7. On a new installation, the air trapped in the oil line
leading from the tank to the nozzle must be thoroughly
purged in order to prevent excessive after drip. The oil
pump is equipped with a special fitting that facilitates the
purging of any air between it and the tank. The proper
procedure for performing this operation is as follows:
a. Place a piece of 1/4" diameter clear plastic tubing
over the purge fitting on the oil pump;
b. Start the oil burner, then open the purge fitting and
allow the burner to run until the purge tube is
completely free of air bubbles;
c. At this point tighten the purge fitting, which wilt allow
the oil to run to the nozzle and fire the burner. If the
purging takes longer than 15 seconds and no flame
has been established the burner will stop. Push the
reset button on top of the Primary Control to restart
the burner.
For detailed information on the operation of the Primary
Control please refer to the instructions included with the
furnace or the burner.
8. After all the set up procedures mentioned above have
been completed, the burner should be fired and an
inspection mirror should be used to observe the flame
pattern at the tip of the nozzle. Any irregularities such as
burning to one side or pulsating flame patterns should
be corrected by changing the nozzle.
2.3 SUPPLY AIR ADJUSTMENTS
(4-SPEED MOTORS)
On units equipped with 4-speed blower motors, the supply
air must be adjusted based on heating/air conditioning output
and the static pressure of the duct system. For the desired
air flow please refer to the following table as well as the air
flow Table 3, p. 14, based on static pressure in the Technical
Specifications section of this manual.
Blower Speed Adjustments
(4 Speed Motors, Heating Mode)
FURNACE
MODEL
AMP105
NOMF105/106
AMP120
NOMF155/156
HEATING
INPUT
0.50 USGPH
0.65 USGPH
0.75 USGPH
0.85 USGPH
1.00 USGPH
1.10 USGPH
RECOMMENDED
BLOWER SPEED
MED-LOW
MED-HIGH
HIGH
MED-LOW
MED-HIGH
HIGH
FURNACE
MODEL
AMP105
NOMF105/106
AMP120
NOMF155/156
COOLING
CAPACITY
2.0 TONS
2.5 TONS
3.0 TONS
3.5 TONS
4.0 TONS
5.0 TONS
RECOMMENDED
BLOWER SPEED
MED-LOW
MED-HIGH
HIGH
MED-LOW
MED-HIGH
HIGH
To effect the adjustment, the RED and BLUE wires can be
changed on the motor. Also, please refer to the 3osition of
the wires on the electronic board of the unit and consult the
wiring diagrams. If the heating and the air conditioning
speeds are the same, the RED wire must be moved to
"UNUSED LEADS" on the electronic board and the jumper
provided with the BLUE wire must be used between the
"HEAT" and "COOL" terminals.
The blower start/stop delays can be adjusted by positioning
the DIP switches on the electronic board as shown on the
following figures.
Blower "OFF" delay
Board # ST9103A
,._ i,v OFF[, t ..... }IP Si?T} _ SETTNCS
60 Sec 9,0 Sec 20 Sec 15C Se,c
DNS 108,) Re\,
Blower start /stop delays
Board # 1158
/2(} S( 6 Yn 9() Sec 4 Mn
)- AY ON DI AY OF: ) AY ON DEL /_Y OF:
o s 2 ,5 4
L
60 ct 2Y;n 50 Se: i k,,lir
{},E AY ')N [bE Ay 0 F DE Ay ON DE[ ,_Y OF
I}NS i(}80 Rev
2.4 LIMIT CONTROL CHECK
After the furnace has been in operation for at least 15
minutes, restrict the return air supply by blocking the filters or
closing the return registers and allow the furnace to shut
down on High Limit. The burner wilt shut OFF but the main
blower should continue to run.
Remove the restriction and the burner should come back on
in a few minutes.
2.5 YEAR ROUND AIR CONDITIONING
The furnace is designed for use in conjunction with cooling
equipment, to provide year round air conditioning. The
blower has been sized for both heating and cooling;
however, the fan motor speed may need to be changed to
obtain the necessary cooling airflow.
445 01 4094 04 11
2.6 HEATING
The blower speed is factory set to deliver the required airflow
at normal duct static pressure,
2.7 COOLING
The blower speed may be adjusted in the field to deliver the
required airflow for cooling applications, as outlined in Table
3, p. 14.
2.8 CONSTANT BLOWER SWITCH
This furnace is equipped with a constant low speed blower
option. Whenever the room thermostat is not calling for
heating or cooling, the blower will run on low speed in order
to provide air circulation. If this constant blower option is not
desired, the rocker switch on the side of the control box can
be used to turn it off.
PART 3
MAINTENANCE
This furnace should never be operated without an air filter.
Disposable filters should be replaced at least once a year. If
the furnace is equipped to provide cooling as well, filters
should be replaced a minimum of twice a year.
WARNING
Before performing any service functions, make
sure that all utilities are turned "OFF" upstream
from the appliance, unless operations specifically
require the power to be on. Failure to comply with
this warning will cause a fire hazard and/or bodily
harm.
For optimal performance, the oil burner nozzle should be
replaced at least once a year, Contact a qualified service
technician for the installation,
The procedure for nozzle installation and/or replacement is
outlined in the oil burner Instruction Manual that was
supplied with the furnace.
After replacement of the nozzle, the burner should be
adjusted in accordance with the "COMBUSTION CHECK"
outlined in Section 2.2 of this manual.
3.1 HEAT EXCHANGER CLEANING
Ordinarily, it is not necessary to clean the heat exchanger or
flue pipe every year, but it is advisable to have a qualified
service technician check the unit before each heating season
to determine whether cleaning or replacement of parts is
necessary.
If cleaning is necessary, the following steps should be taken:
1. Turn "OFF" all utilities upstream from the furnace;
2. Disconnect the flue pipe (only with chimney venting and
rigid flue pipe);
3. Remove the breech plate;
4. Remove the radiator baffle;
5. Disconnect the oil line and remove the oil burner from
the furnace;
6. Open the two cteanout doors located in the upper part of
the front panel of the furnace;
7. Clean the secondary tubes and the primary cylinder with
a stiff brush and a vacuum cleaner;
8. Before reassembty, the heat exchanger and combustion
chamber should be inspected to determine if
replacement is required;
9. After cleaning, replace the radiator baffle, flue collar
plate, oil burner and close the two clean out access
doors. Reconnect the flue pipe and oil line;
10. Readjust burner for proper operation.
3.2 BLOWER REMOVAL
To remove the blower from the furnace:
1. Turn "OFF" all utilities upstream from the furnace;
2. Remove the burner access door and blower door;
3. Remove the blower retaining screw (on the blower
partition panel);
4. Remove the control box cover and disconnect the
thermostat and power wires from the board;
5. Slide the blower on the rails toward the front of the unit;
6. Reverse the above steps to reinstall the blower. Please
refer to the wiring diagrams, Figures 8.1 to 8.2, p. 17 &
18 in this manual, or the diagram located on the inside
of the blower door to properly rewire the unit.
CAUTION
Be sure that the blower is adequately supported when sliding
it off the mounting rails, especially in the horizontal or
counter flow positions, in order to prevent dropping it and
njur ng yourse f or damag ng the bower
3.3 BLOCKED VENT SHUT OFF (BVSO)
CLEANING
For continuous safe operation, the Blocked Vent Shut-off
Device (BVSO) must be inspected and maintained annually by
a qualified service technician.
1. Disconnect power to the appliance;
2. Remove the two screws holding on the BVSO assembly
cover;
3. Remove the cover;
12 445 01 4094 04
4. Remove the two screws holding the control box to the
heat transfer tube assembly. Sliding the control box in the
appropriate direction will unlock it from the heat transfer
tube assembly;
5. Carefully remove any build-up from the thermal switch
surface;
CAUTION I
Do not dent or scratch the surface of the thermal switch. If the
thermal switch is damaged it MUST be replaced.
6. Clean and remove any build-up or obstruction inside the
heat transfer tube;
7. Re-mount, lock and fasten the control box with the 2
screws removed in step 4;
8. Re-attach the assembly cover with the screws removed in
step 2;
9. Re-establish power to the unit.
PART 4
FURNACE INFORMATION
Model:
Furnace installation date:
Service telephone - Day:
Dealer name and address:
Serial number:
Night:
START-UPTEST RESULTS
Nozzle:
Burner adjustments:
002: %
Gross stack temperature:
Ambient temperature:
Chimney draft:
Overfire d raft:
Tests performed by:
Primary air
Fine air
Drawer Assembly
Smoke scale:
Pressure:
oF
oF
"W.C.
"W.C.
(Bacharach)
Ib/psi
445 01 4094 04 13
Input (BTU/h)*
Heating capacity (BTU/h)*
Heating temperature rise*
Flue draft w ith chimney (inch of w .c.)
Overfire pressure with chirmey (inch of w .c.)
Flue pressure w ith direct vent (inch of w .c.)
Overfire pressure w ith direct vent (inch of w .c.)
TABLE 3
Technical Specifications
IVbdel: AIVP & NOMF I105 /106 I120 /155 /156
m m
Firing rate (USGPH)* ioiilOO 1.10
70,000 91,000 105,000 119,000 140,000 154,000
57,000 74,000 85,000 97,000 115,000 126,000
13 -29°C (55 -85°F) 13 -29°C (55 -85°F)
-0.06" to -0.025" -0.06" to -0.025"
max +0.025" max +0.025"
................. :: :--- +010"to +0
25"
_ :]::::Zz ............... zZZZZZ _ +0.12" to +0.27"
Burner tube insertion length
Low firing rate baffle
Static disc, model
Nozzle (Delavan)
Pump pressure (PSlG)*
Corrl3ustion air adjustment (band/shutter)
AFUE % (From CSA B212 standard and Canadian regulation)
AFUE % max. (FromASHRAE 103 stadard and US regulation)
2 7/8"
YES
3 3/8" # 31646
0.50 -70W 0.55- 70B 0.65- 70B
100 140 130
0/5 0/7 0/8
80.68 80.4 80.75
80.5 80.5 80.5
2 7/8 "
YES
2 3/4" # 3383
0.75 -70B 0.85 -70B
130 140
1/8 4/4
82.25 81.01
80.5 80.5
2 7/8 "
YES
2 3/4" # 3383
0.85 -70B
170
2/8
81.36
80.5
Burner tube insertion length 3 9/16 " 3 9/16 "
Nozzle (Delavan) 0.40 -70A 0.50 -70W 0.65 -70W 0.75 -70B 0.85 -70W 1.00 -70W
Pump pres s ure ( PSIG)* 155 170 135 130 140 120
Corrl3ustion air adjustment (turbulator/damper) 0 /3 0 /3.5 0 /4 0 /3 0 /3.5 0 /4
AFUE% (FromCSA B212 standard and Canadian regulation) 82.9 82.4 81.8 A85.1 83.8 83.0
AFUE % max. (FromASHRAE 103 stadard and US regulation) 82.5 82.0 82.0 83.0 82.5 82.5
a u rne r tu be ins e rtie n le ngth [:: : -:::::2:::..................... :::-:-[:--- : :: 3 9/16"
Nozzle (Delavan) ........ :_:_ ]][::::: _::::2/i /-::::::::_::::_ 0.75- 70B 0.85- 70W 1.00 -70W
Pump pressure (PSIG)* :[::::::-<::::::_ =====================:::_:::_<:::::::_ 130 140 120
Corr#ustionairadjustrnent(turbulator/damper) /_:::::_::::i:[ _][[]_-::__1::" I ]]::::_-:::::::[ 0/3.75 1/4 1.5/5
AFUE % (FromCSA B212 standard and Canadian regulation) :::_><:::1[:_ .][_/::....... i[ _-Ji::::[ .85.1 83.8 83.0
AFUE % max. (FromASHRAE 103 stadard and US regulation) :::::::::::::::::::::::::[::::::: _:::1::_- ::::::::::::::::::::::: 83.0 82.5 82.5
_t _c_ L s_sT_
Volts -Hertz -Phase 115 -60 -1 115 -60 -1
Rated current (Amps) 12.2 15.7
Minimum ampacity for w ire sizing 13.7 18.1
Max. w ire lenght (ft.) 26 26
Max. fuse size (Amps) 15 20
Control transformer 40 VA 40 VA
External control pew er available Heating 40 VA 40 VA
Cooling 30 VA 30 VA
BLowm B_A
BI...... peed at050"WCstaticp......... M_LOWI M_H,GHI H,GH M_LOW I M_H,GHI H,GH
IVbtor (HP) /number of speeds 1/3 HP /4 speeds 3/4 HP /4 speeds
Blower wheel size (in.) 10" x 10" 12" x 10"
20" x 35" x 48¾"
18.625" x 20"
15" x 23"
16" x 24"
100 kg /221 Ibs
3 tons
Overall dimensions (width x depth x height)
Supply air opening (w idth x depth)
Return air opening (depth x height, w ith factory filter rack)
Filter size
Shipping w eight
Air conditioning, maximum output (tons) at 0.5 SP
* INPUT & OUTPUT ADJUSTMENT (see information below)
Pump pressure can be increased up to 180 PSlG (200 PSlG with Beckett burner at 1.10 USGPH)
Adjust flue gas temperature between 400°F and 575°F.
Adjust fan speed for air temperature rise of 55°F to 85°F. TABLE 4
Air delivery in CFM with air filter
iiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiii_i_iiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiii 1,425 1,350 1,305 1,250
iiiiiiiiiiiiiiiiiiiiiiiiiiiiiiii_H!G%iiiiiiiiiiiiiiiiiiiiiiiiiiii 1,130 1,045 1,000 950
iiiiiiiililililililililililililiMED-E!0%iiiililililililililililililill 840 810 770 740
iiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiii_i_iiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiii2,080 2,041 1,965 1,864
iiii!!i!ii!iiiiiililililililililiMED-!_!i_!_!iiii!ii!iiiiiilililililililill 1,892 1,859 1,770 1,675
iiiiiiiilililililililililililili_i_i0_iiiiiiiilililililililililililil 1,556 1,475 1,394 1,318
14 445 01 4094 04
FIGURE 7.1
Models : AMP & NOMF 105/106
J
J
J
J
J
35
- is s
/--\
+2O
!
) .%StJS/ O _
2 ..............................................d
C,O]E/S ",E
', }}\ I Ri D[ 'ONCA {C/_Q COIl{S)
"_PO(JR TUY,_U DE DiA 5"/
KNOCKOUT BOIH SIDES FOR 5" DIAL4
E:\ IRE DEF ONCAB E POJR
i I('NE A L'i4d_LE: {{'iiAQUiii C0iES)/
Oil INiEi ¸ (B(}TI_ SIDES)
l X}IRi{}/, C(}NN;}C;c)N_ _ (;OIII S) )
J
i
J
DE VAN /FRONI
"J_4
1
DNS 0139 Rev C
TABLE 5.1
Minimum clearances to combustible materials
LOCATION ! APPLiCA_ UPFLOW. OOWNFLOW.HORiZONtAL
_,_ FURNACE O 5.08 cm (2") 5.08 cm (2")
: SUPPLY PLI3klUMWITHIN 6 ft. OF FURNACE 2.54 cm (1") 5.08 cm (2") 2.54 cm (1")
::BACK FURNACE O 2.54 cm (1") O
TOP FURNACE OR PLB'4UM 5.08 cm (2") 5.08 cm (2") 5.08 cm (2")
HORIZONTAL WARM AIR DUCT WITHIN 6 ft. OF FURNACE 5.08 cm (2") 5.08 cm (2") 7.62 cm (3")
BOTTOM FURNACE (COMBUSTIBLE FLOOR WITH SUB-BASE 1") O *O** O
HORIZONTALLY OR BELOW FLUE PIPE 10.16 cm (4") 10.16 cm (4") 10.16 cm (4")
VERTICALLY ABOVE FLUE PIPE 22.86 cm (9") 22.86 cm (9") 22.86 cm (9")
FRONT FURNACE 20.32 cm (8") 20.32 cm (8") 60.96 cm (24")
1"When used with floor base model: *DFB-101 or **HFB-101
445 01 4094 04 15
FIGURE 7.2
Models: AMP & NOMF 120 /155/156
i i
i 16
iN[RL D I ONCABi (CI!AOtJE CO[ES)
POUR TUY/_tJ DE Oi_ 6"/
KNOCKOUT BOTJ; BIDES FOR 6" DA_
/
/
/
i El IRE )£FONC_Bi E POUR
i j- LiGNE // Lrltt iLE (CiiAQLE (}OTIS}//
Oil _NLET (BOTH SIDES)
I[CR(Z_ CCI_NI[CIONS (BOIil IDI[S)
DNS-0141Rev. C
......................................../9
''Ii: 11 'if:'}
%
I'21: iii fi [': J
DEvANT/ RONi
TABLE 5.2
Minimum clearances to combustible materials
FURNACE O 5.08 cm (2") 5.08 cm (2")
SUPPLY PLENUM WITHIN 6 ft. OF FURNACE 2.54 cm (1") 5.08 cm (2") 2.54 cm (1")
FURNACE O 2.54 cm (1") O
FURNACE OR PLENUM 5.08 cm (2") 5.08 cm (2") 5.08 cm (2")
HORIZONTAL WARM AIR DUCT WITHIN 6 ft. OF FURNACE 5.08 cm (2") 5.08 cm (2") 7.62 cm (3")
BOTTOM FURNACE (COMBUSTIBLE FLOOR WITH THE SUB-BASE 1") O * O ** O
HORIZONTALLY OR BELOW FLUE PIPE 10.16 cm (4") 10.16 cm (4") 10.16 cm (4")
..................................... VERTICALLY ABOVE FLUE PIPE 22.86 cm (9") 22.86 cm (9") 22.86 cm (9")
FRONT FURNACE 20.32 cm (8") 20.32 cm (8") 60.96 cm (24")
t When used with floor base model: *DFB-101 or **HFB-101
16 445 01 4094 04
FIGURE 8.1
Wiring diagram, Beckett burner
>o
©o
445 01 4094 04 17
FIGURE 8.2
Wiring diagram, Riello 40-F or BF burner (without 24 VAC control)
_ii
18 445 01 4094 04
FIGURE 8.3
Wiring diagram, Riello 40-F or BF burner (with 24 VAC control)
i <
i!2
C(}i
li
445 01 4094 04 19
PARTS LIST
--_ Models : AMP & NOMF 105 /106, Beckett AFG and 40-F Riello burner (without 24 VAC control)
\
B50058A
20 445 01 4094 04
PARTS LIST
Models : AMP & NOMF 105 /106, Beckett AFG and 40-F Riello burner (without 24 VAC control) 4--
1 HEAT EXCHANGER B01667
2 REAR PANEL ASSEMBLY B01728 Includes panel, insulation and baffle
3 INSULATION, REAR PANEL B01986
4 REAR BAFFLE B01898
5 PANEL ASSEMBLY, RIGHT SIDE B01885-01 Includes panel, insulation and baffle
6 INSULATION, SIDE PANEL B01645-01
7 RIGHT LATERAL BAFFLE B01679-01
8 FRONT TOP PANEL ASSEMBLY B01861 Includes panel and latch
9 FRONT DIVIDER PANEL ASSEMBLY B01727 Includes panel, insulation and label
10 INSULATION, FRONT PANEL B01646
11 BREECH PLATE B01697
12 FRONT DOOR ASSEMBLY B01882-08 Includes panel, label, latch and handle
13 RECESSED HANDLE, BLACK Z99F050
14 BAFFLE ASSEMBLY B01676 Includes baffle and insulation
15 BLOWER DOOR B01883-05 Includes door and label
16 ELECTRICAL BOX COVER B01684
17 ELECTRICAL BOX B01683
18 ELECTRICAL BOX SUPPORT B01682
19 BLOWER RAIL B01681 2 required
20 FLOOR B01687
21 BLOWER RAIL B01680
22 BLOWER DIVIDER B01846 Panel only
23 LEFT LATERAL BAFFLE B01679-02
24 LEFT SIDE PANEL ASSEMBLY B01885-02 Includes panel, insulation and baffle
25 INSULATION, LEFT SIDE PANEL B01645-02
26 HIGH LIMIT 195-30F R02R003
27 GASKET, SMOKE BOXCOVER B01214
28 GASKET, FIXED BREECH, BECKETT N04Z026
29A BURNER ASSEMBLY B03091-01
29B BURNER, RIELLO 40 F3 N01F011
30 HEXAGONAL NUT, 3/8-16NC ZINC F07F011
31 CAPACITOR HOLDER B01024
32 CAPACITOR 5 MF L011001
33 MOTOR SUPPORTASSEMBLY, 1/3 HP B01890-01 Includes motor and legs
34A REPLACEMENT BLOWER ASSEMBLY B01405-01 Includes blower, motor and capacitor
34B BLOWER, GT10-10DD Z011004 Includes wheel and housing
35 BLOWER WHEEL, GT10-10DD Z01L002
36 MOTOR SUPPORT, TRIANGLE BAND Z01F012
37 MOTOR SUPPORT, TRIANGLE LEG Z01F013
38 SCREW, #F HEXWASHER, 1/4-20 x 1 1/4 F03F023
39 WASHER, 1/4" BOLT ZINC BB F06F010
40 HEX LOCKNUT "K-LOCK" 1/4-20NC F07J001
41 HEXBOLT 1/4-20 x 1 1/2 ZINC FULL THREAD F05F015
42 BELLY BAND ASSEMBLY B01888
43 HIGH LIMIT 140F, 7" STEM R02R002
44 OBSERVATION DOOR B02111
45 ELECTRICAL INSULATING BARRIER A00284
46 ROCKER SWITCH, SPST L07F003
47 ELECTRONIC BOARD R99G004
48 TRANSFORMER 120V-24Volts, 40VA L01F009
49 LATCH ASSEMBLY, FEMALE Z99F003
50 LATCH ASSEMBLY, MALE Z99F038
51 FILTER RACK FRAME B01695
52 FILTER RACK ACCESS B01696
53 RELAY, SPDT 24 VAC L01H009
54 ELECTRICAL KIT B00203
55 BLOCKED VENT S HUT-OFF BVSO-225 Z06G001
56 BVSO ELECTRICAL KIT B03341-01
57 PAPER FILTER 16" x 24" x 1" Z04F007
L50058A
445 01 4094 04 21
PARTS LIST
--'_ Models : AMP & NOMF 120 /155 /156, Beckett AFG and Riello 40-F burner (without 24 VAC control)
\\
B50062B
22 445 01 4094 04
PARTS LIST
Models : AMP & NOMF 120 /155 /156, Beckett AFG and Riello 40-F burner (without 24 VAC control) <--
1 HEAT EXCHANGER B01787
2 REAR PANEL ASSEMBLY B01877
3 INSULATION B01526-25
4 REAR BAFFLE B01988
5 PANEL ASSEMBLY, RIGHT SIDE B01875-01
6 INSULATION, SIDE PANEL B01800-01
7 TOP LATERAL BAFLLE B01805
8 FRONT TOP PANEL ASSEMBLY B01874
9 FRONT DIVIDER PANEL ASSEMBLY B01878
10 INSULATION, FRONT DIVIDER B01853
11 BREECH PLATE 6" B01747
12 FRONT DOOR B01852
13 RECESSED HANDLE, BLACK Z99F050
14 BAFFLE ASSEMBLY B01751
15 BLOWER DOOR ASSEMBLY B01873-05
16 ELECTRICAL BOX COVER B01684
17 ELECTRICAL BOX B01683
18 ELECTRICAL BOX SUPPORT B01682
19 BLOWER RAIL B01681
20 FLOOR B01804
21 BLOWER RAIL B01794
22 BLOWER DIVIDER B01795
23 LEFT LATERAL DEFLECTOR B01805-02
24 LEFT SIDE PANEL ASSEMBLY B01875-02
25 INSULATION, LEFT SIDE PANEL B01800-02
26 HIGH LIMIT 175-20F R02R005
27 GASKET, SMOKE BOX COVER B00205
28 GASKET, FI;X_EDBREECH, BECKETT N04Z026
29A BURNER BECKETT AFG-F3 B03092-01
29B BURNER, RIELLO 40-F5 N01F012
30 HEXAGONAL NUT, 3/8-16NC ZINC F07F011
31 CAPACITOR HOLDER B01024
32 CAPACITOR 15 MF L011005
33 MOTOR 3/4 DD 4V L061004
34A REPLACEMENT BLOWER ASSEMBLY B01406-01
34B BLOWER GT12-10DD Z011008
35 BLOWER WHEEL GT12-10DD Z01L003
36 MOTOR SUPPORT, TRIANGLE BAND Z01F012
37 MOTOR SUPPORT, TRIANGLE LEG Z011009
38 SCREW, #F HEXWASHER, 1/4-20 x 1 1/4 F03F023
39 WASHER, 1/4" BOLTZINC BB F06F010
40 HEX LOCKNUT "K-LOCK" 1/4-20NC F07J001
41 HEX BOLT 1/4-20 x 1 1/2 ZINC FULL THREAD F05F015
42 BELLY BAND ASSEMBLY B01889
43 HIGH LIMIT 140F, 7" STEM R02R002
44 OBSERVATION DOOR ASSEMBLY B02111
45 ELECTRICAL INSULATING BARRIER A00284
46 ROCKER SWITCH, SPST L07F003
47 ELECTRONIC BOARD R99G004
48 TRANSFORMER 120V-24Volts, 40VA L01F009
49 LATCH ASSEMBLY, FEMALE Z99F003
50 LATCH ASSEMBLY, MALE Z99F038
51 FILTER RACK FRAME B01809
52 FILTER RACK ACCESS B01808
53 PAPER FILTER 20" x 30" x 1" Z04F013
54 RELAY, SPDT 24 VAC L01H009
55A ELECTRICAL KIT B00203
55B ELECTRICAL KIT, RIELLO B02329
56 BVSO ELECTRICAL KIT B03341-01
57 BLOCKED VENT SHUT-OFF BVSO-225 Z06G001
L50062A
Includes panel, insulation and baffle
Includes panel, insulation and baffle
Includes panel and latch
Includes panel, insulation and label
Chimney vent application
Includes panel, label, latch and handle
Includes baffle and insulation
Includes door and label
2 required
2 required
Panel only
Includes panel, insulation and baffle
Includes blower, motor and capacitor
445 01 4094 04 23
PARTS LIST
Models : AMP & NOMF 120 /156, Riello 40-F burner (with 24 VAC control)
/
//
B50085A
24 445 01 4094 04
PARTS LIST
Models : AMP & NOMF 120 /156, Riello 40-F burner (with 24 VAC control)
1 B01787 HEAT EXCHANGER ASSEMBLY BAFFLE AND GASKETS NOT INCLUDED
2 B01988 REAR BAFFLE
3 B01877 REAR PANEL ASSEMBLY INCLUDES PANEL, INSULATION ANS BAFFLE
4 B01526-25 INSULATION
5 B01874 FRONT TOP PANEL ASSEMBLY INCLUDES PANEL AND LATCH
6 B01800-01 SIDE PANEL INSULATION
7 B01875-01 RIGHT SIDE PANEL ASSEMBLY INCLUDES PANEL, INSULATION ANS BAFFLE
8 B01805-01 RIGHT SIDE BAFFLER
9 Z99F003 LATCHE ASSEMBLY, FEMALE
10 B01878 FRONT DIVIDER PANEL ASSEMBLY INCLUDES PANEL, INSULATION AND BABELS
11 B01853 FRONT SEPARATOR INSULATION
12 R02R005 HIGH LIMIT 175-20F 1 3/4"
13 B03598 SOUND TRAP ASSEMBLY INCLUDES BAFFLE AND INSULATION
14 B00205 GASKET, FLUE OUTLET FLANGE
15 B01747 FLUE OUTLET FLANGE 6" DIA.
16 F070001 HEX FLANGE NUT 3/8-16NC LAITON
17 F07F011 HEX NUT 3/8-16NC ZINC
18 N04Z024 GASKET BURNER FLANGE
19 N01F045 BURNER RIELLO 40-F5
20 Z99F038 LATCHE, MALE
21 B01852 FRONT DOOR DOOR ONLY
22 Z99F050 RECESSED HANDLE, BLACK
23 B03341-01 BVSO ELECTRICAL KIT
24 Z06G001 BLOCKED VENT SHUT-OFF BVSO-225
25 B01873-05 BLOWER DOOR ASSEMBLY INCLUDES DOOR AND LABEL
26 B01684 ELECTRICAL BOX COVER
27 Z011008 BLOWER GT12-10DD INCLUDES WHEEL AND HOUSING
28 Z01L003 WHEEL G12-10DD
29 L061004 MOTOR 3/4 DD 4S
30 B01889 MOTOR SUPPORTASSEMBLY INCLUDES LEGS, BAND AND FASTENERS
31 B01024 CAPACITOR HOLDER
32 L011005 CAPACITOR 15 MF
33 B03319 ELECTRICAL KIT, RIELLO
34 L07F003 ROCKER SWITCH SPST
35 R99G004 ELECTRONIC BOARD 1158-110
36 B01683 ELECTRICAL BOX
37 L01F009 TRANSFORMER 120-24Volts, 40VA
38 B01682 ELECTRICAL BOX BRAQUET
39 B01681 BLOWER SLIDE RAIL 2 REQUIRED
40 B01291-01 SEAL STRIP 1 1/2" X 13 1/8"
41 B01406-01 REPLACEMENT BLOWER ASSEMBLY INCLUDES BLOWER, MOTOR AND CAPACITOR
42 B01804 FLOOR
43 A00284 HIGH LIMIT PROTECTIVE SHIELD
44 R02R002 LIMIT CONTROL 140F, 7"
45 B02111 OBSERVATION DOOR ASSEMBLY
46 B01794 BLOWER SLIDE SUPPORT 2 REQUIRED
47 B01795 BLOWER DIVIDER PANEL ONLY
48 B01805-02 LEFT SIDE BAFFLE
49 B01875-02 LEFT SIDE PANEL ASSEMBLY INCLUDES PANEL, INSULATION AND BAFFLE
50 B01800-02 SIDE PANEL INSULATION
51 B01809 FILTER RACK FRAME
52 B01808 FILTER RACK ACCESS
53 Z04F013 PAPER FILTER 20 X 30 X 1
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PARTS LIST
Model : AMP120, Riello 40-BF burner
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B50078A
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PARTS LIST
Model : AMP120, Riello 40-BF burner
1 HEAT EXCHANGER B01787
2 REAR PANEL ASSEMBLY B01877 Includes panel, insulation and baffle
3 INSULATION B01526-25
4 REAR BAFFLE B01988
5 PANEL ASSEMBLY, RIGHT SIDE B01875-01 Includes panel, insulation and baffle
6 INSULATION, SIDE PANEL B01800-01
7 RIGHT LATERAL BAFFLE B01805-01
8 FRONT TOP PANEL ASSEMBLY B01874 Includes panel and latch
9 FRONT DIVIDER PANEL ASSEMBLY B01878 Includes panel, insulation and label
10 INSULATION, FRONT DIVIDER B01853
11 SMOKE OUTLET ASSEMBLY B03509
12 FRONT DOOR B01852 Includes panel, label, latch and handle
13 RECESSED HANDLE, BLACK Z99F050
14 BAFFLE ASSEMBLY B01751 Includes baffle and insulation
15 BLOWER DOOR ASSEMBLY B01873-05 Includes door and label
16 ELECTRICAL BOX COVER B01684
17 ELECTRICAL BOX B01683
18 ELECTRICAL BOX SUPPORT B01682
19 BLOWER RAIL B01681 2 required
20 FLOOR B01804
21 BLOWER RAIL B01794 2 required
22 BLOWER DIVIDER B01795 Panel only
23 LEFT LATERAL DEFLECTOR B01805-02
24 LEFT SIDE PANEL ASSEMBLY B01875-02 Includes panel, insulation and baffle
25 INSULATION, LEFT SIDE PANEL B01800-02
26 HIGH LIMIT 175-20F R02R005
27 GASKET, SMOKE BOX COVER B00205
28 BURNER RtELLO 40-BF5 N01F010
29 HEXAGONAL NUT 3/8-16NC ZINC F07F011
30 CAPACITOR HOLDER B01024
31 CAPACITOR 15 MF L01t005
32 MOTOR 3/4 DD 4V L06t004
33A REPLACEMENT BLOWER ASSEMBLY B01406-01 Includes blower, motor and capacitor
33B BLOWER GT12-10DD Z01t008
34 BLOWER WHEEL G12-10DD Z01L003
35 MOTOR SUPPORT, TRIANGLE BAND Z01F012
36 MOTOR SUPPORT, TRIANGLE LEG Z01t009
37 SCREW, #F HEX WASHER 1/4-20Xl 1/4 F03F023
38 WASHER, 1/4" BOLT ZINC BB F06F010
39 HEX LOCKNUT "K-LOCK" 1/4-20NC F07J001
40 HEX BOLT 1/4-20 X 1 1/2 ZINC FULL THREAD F05F015
41 BELLY BAND ASSEMBLY B01889
42 HIGH LIMIT 140F, 7" STEM R02R002
43 OBSERVATION DOOR ASSEMBLY B02111
44 ELECTRICAL INSULATING BARRIER A00284
45 ROCKER SWITCH, SPST L07F003
46 ELECTRONIC BOARD R99G002
47 TRANSFORMER 120-24Volts, 40VA L01F009
48 LATCH ASSEMBLY, FEMALE Z99F003
49 LATCH ASSEMBLY, MALE Z99F038
50 FILTER RACK FRAME B01809
51 FILTER RACK ACCESS B01808
52 PAPER FILTER 20" x 30" x 1" Z04F013
53 RELAY, SPDT 24 VAC L01H009
54 ELECTRICAL KIT, RtELLO B02329
55 REDUCER PIPE 7@6 GALV 28 GA Z07F011
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