ICP Furnace/Heater, Oil Manual L0909256

User Manual: ICP ICP Furnace/Heater, Oil Manual ICP Furnace/Heater, Oil Owner's Manual, ICP Furnace/Heater, Oil installation guides

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WARM AIR FURNACE
MULTIPOSITION

. ,_

:: , _

Models:

AMP105-1E2
AMP120-1E2
NOMF105D12C
NOMF155E19C
NOMF106D12B
NOMF156E19C

J
J

®
US

Attention:
INSTALLER / SERVICE TECHNICIAN:
USE THE INFORMATION
IN THIS MANUAL
FOR THE
INSTALLATION / SERVICING OF THE FURNACE AND KEEP
THE DOCUMENT NEAR THE UNIT FOR FUTURE REFERENCE.

Do not tamper with the unit or its
controls.
Call a qualified service technician.
Manufactured

by:

UTC Canada Corporation

HOMEOWNER:

ICP Division

PLEASE KEEP THIS
FUTURE REFERENCE.

3400 Industrial Boulevard
Sherbrooke, Quebec - Canada
J1L 1V8

MANUAL

Printed in Canada
Printed on 100% recycled paper

NEAR

THE

FURNACE

FOR

2009-02-10

X40002 Rev. Q
445 01 4094 04

PART 1
INSTALLATION

FOR YOUR SAFETY
CAUTION
DO NOT STORE
OR USE GASOLINE
OR OTHER
FLAMMABLE VAPOURS AND LIQUIDS IN THE VICINITY
OF THIS OR ANY OTHER APPLIANCE
DO NOT ATTEMPT TO START THE BURNER WHEN
EXCESS
OIL
HAS
ACCUMULATED.
WHEN
THE
FURNACE
IS FULL OF VAPOUR
OR WHEN THE
COMBUSTION CHAMBER IS VERY HOT.

1.1

DANGER, WARNING AND CAUTION

The words DANGER, WARNING and CAUTION are used to
identify the levels of seriousness of certain hazards. It is
important that you understand their meaning. You will notice
these words in the manual as follows:

These
instructions
are intended
for use by
qualified
personnel
having
been
trained
in
installing this type of furnace. Installation
of this
furnace by an unqualified
person may lead to
equipment
damage and/or hazardous conditions,
which may lead to bodily harm.

IMPORTANT:
Please refer to the Sealed Combustion
System Manual for installation instructions. The furnace must
be installed in an upflow position when used with a Sealed
Combustion System.

IMPORTANT:
All local and national code requirements
governing the installation of oil burning equipment, wiring
and flue connections must be followed, Some of the codes
that may be applicable are:

DANGER

CSA B139
ANSI/NFPA
ANSI/NFPA
ANSI/NFPA

Hazards or unsafe practices
which CAN result
in death
or serious
bodily and/or
material
damage.

ANSI/NFPA

Installation Code for Oil Burning
Equipment
31

Installation of Oil Burning Equipment
90B Warm Air Heating and Air Conditioning
Systems
211 Chimneys, Fireplaces, Vents and Solid
Fuel Burning Appliances
70
National Electrical Code

CSA C22.2 No.3 Canadian Electrical Code
Only the latest issues of the above codes should be used,
and are available from either:
The National Fire Protection Agency
1 Batterymarch Park
Quincy, MA 02269

CAUTION
Hazards or unsafe
minor bodily and/or

practices which CAN
material damage.

result in
or

The Canadian Standards Association
178 Rexdate Blvd.
Rexdale, Ontario M9W 1R3

For use with grade 2 Fuel Oil
not use gasoline,
crankcase
containing gasoline!

maximum.
oil or any

Do
oil

Never burn garbage
or paper in the heating
system and never leave rags or paper around
the unit.

1.2

GENERAL

This central heating unit is a true multi-position unit, in that it
can operate in four different configurations, i.e., upflow,
counter flow (downflow), and horizontal (both left-to-right and
right-to-left airflow).
Very few modifications are required during installation, to
change the furnace from one configuration to another. The
furnace is shipped in the upflow configuration; however,
instructions on how to change to the other configurations are
included in this manual.

445 01 4O94 O4

The furnace is shipped complete with burner and controls. It
requires a 115VAC line voltage connection to the control
panel, thermostat hook-up as shown on the wiring diagram,
one or more oil line connections, suitable ductwork and
connection to a properly sized vent.
The air handling capacity of this furnace is designed for
cooling as welt. Please refer to Table 4, p. 14 for the
expected airflow at various external static pressures.
1.3

LOCATION

The unit must be installed in a location where the ambient
and return air temperature is over 15°C (60°F).

This furnace
is not watertight
and is not
designed
for
outdoor
installation.
This
furnace shall be installed in such a manner as
to protect
the electrical
components
from
water.
Outdoor
installation
will lead to a
hazardous
electrical
condition
and
to
premature

furnace

failure.

CAUTION
If this furnace is installed in an attic, it is important
to keep insulation at least 0.3 m (12") away from
any furnace openings. Some types of insulating
material may be combustible.
This furnace
is approved
for reduced
clearances
to
combustible construction. Therefore, it may be installed in a
closet or similar enclosure. As this unit may be installed as
an upflow, counter flow, or horizontal furnace, it may be
located in a basement, on the same level as the area to be
heated, suspended, or in a crawlspace. In any case, the unit
should always be installed level.
In a basement, or when installed on the floor (as in a
crawlspace), it is recommended that the unit be installed on
a concrete pad that is 2.5 cm to 5.0 cm (1" to 2") thick.
When installed in the counter flow position, this furnace must
not be installed on combustible flooring, unless the approved
sub-base is used (Model # DFB-101). Since the flue pipe is
in counter flow position, be sure that the clearances from the
flue pipe to combustible construction are maintained. Also, it
is recommended to use the flue pipe protection kit FPG-101
or FPG-102. Please refer to the above drawing and the
installation instructions included with the kit.

DNS-0278

Rev. A

When installed in a horizontal position, the furnace may be
suspended by using an angle iron frame, as tong as the total
weight of both the furnace and the frame are included in the
calculations. Other methods of suspension are acceptable.
When installed in the horizontal position, this furnace must
not be installed on combustible flooring, unless the approved
sub-base is used (Model # HFB-101).
The required minimum clearances for this furnace in all
positions are specified in Tables 5.1 and 5.2, p. 15 and
16.
The furnace should be located as closely as possible to the
chimney or vent in order to keep vent connections short and
direct. The furnace should also be located near the centre of
the air distribution system.
1.3.1

Air for combustion

and ventilation

Please refer to the CAN/CSA-B139
Installation Code for
complete
regulations
and for
guidance
on
retrofit
applications.
This furnace should be installed in a location in which the
facilities for ventilation permit satisfactory combustion of oil,
proper
venting
and
the
maintenance
of
ambient
temperatures at safe limits under normal conditions of use.
The location should not interfere with the proper circulation of
air within the confined space.
When this furnace is installed in a closet or similar enclosure,
2 ventilation openings are required for combustion air. The
openings should be located about 15.2 cm (6") from the top
and the bottom of the enclosure at the front of the furnace.
Table 1 indicates the minimum dimensions required for these
ventilation openings.
TABLE 1
Input
(BTU/h)
75,000 - 105,000
120,000 - 155,000

445 01 4094 04

Width

Height

45.72 cm (18")
50.80 cm (20")

20.32 cm (8")
25.40 cm (10")

Do not block
the furnace.
improper
hazard

the combustion
Any
blockage

combustion
and/or

cause

air openings
will result

and may result
bodily

in
in

in a fire

harm.

For chimney application, the barometric draft regulator
included with the furnace, shall be installed in the same room
or enclosure as the furnace, in such a manner as to prevent
any difference in pressure between the regulator and the
combustion air supply.
Air requirements for the operation of exhaust fans, kitchen
ventilation systems, clothes dryers, and fireplaces shall be
considered in determining the adequacy of the space to
provide combustion air requirements.
In unconfined spaces, in buildings of conventional frame,
brick or stone construction, infiltration may be adequate to
provide air for combustion, ventilation and dilution of flue
gases. This determination must be made on an individual
installation basis and must take into consideration the overall
volume of the unconfined space, the number of windows and
ventilation openings, the number of doors to the outside,
internal doors which can close off the unconfined space and
the overall air tightness of the building construction.
Many new buildings and homes (and older ones that have
been weatherized
must be considered as being tight
construction and, therefore, infiltration will not be sufficient to
supply the necessary air for combustion and ventilation.
A building can be considered as being of tight construction
when:
a.

Walls and ceilings exposed to the outside have a
continuous water vapour retarder with a rating of one
perm or less, openings have gaskets or are sealed
and/or;

Weather-stripping has been added on operable windows
and doors, and/or;

Caulking or sealant has been applied to areas such as
joints around window and doorframes, between sole
plates and floors, between walt-ceiling joints, between
wall panels, at penetrations for plumbing, electrical and
fuel lines and at other openings.

1.3.2

Duct recommendations

When ducting supplies
air to a space other
than where the furnace is located, the return
air must be sealed and also be directed to the
space other than where the furnace is located.
Incorrect
ductwork
termination
and sealing
will create a hazardous
condition
that can
lead to bodily harm.

Return air
obstructed.

grilles

and

warm

air

CAUTION

registers

must

not be

IMPORTANT: The dampers should be adequate to
prevent cooled air from entering the furnace, and if
manually operated, must be equipped with the means
to prevent operation of either the cooling unit or the
furnace, unless the damper is in the full cool or heat
position.
NOTE:

THE BACK SHOULD NOT
RETURN AIR DUCTING

BE CUT OUT

FOR I

The proper sizing of warm air ducts is necessary to ensure
satisfactory
furnace operation.
Ductwork should be in
accordance with the latest editions of NFPA-90A (Installation
of Air Conditioning and Ventilating Systems) and NFPA-90B
(Warm Air Heating and Air Conditioning
Systems) or
Canadian equivalent.
The supply ductwork should be attached to the flanged
opening provided at the discharge end of the furnace. See
Figures 7.1 & 7.2, p.15 and 16, for the dimensions of this
opening.
Knockouts are provided on both sides of the furnace to cut
the required size of opening for the installation of the return
air ductwork. This can be done on either the right or the left
side of the furnace. See Table 2, p. 9, for location and
dimensions.
Also, there is provision on this furnace for a bottom return air
duct. Knockouts are provided in the floor of the furnace to
facilitate the cut-out requirement for the air filter rack and
return ductwork. (We recommend the use of this opening for
horizontal and counterflow installations).
The following recommendations
should be followed when
installing ductwork:
a. Install locking type dampers in all branches of the
individual ducts to facilitate balancing the system.
Dampers should be adjusted such a way as to ensure
the proper static pressure at the outlet of the furnace;
b. A flexible duct connector of non-combustible
material
should be installed at the unit on both the supply and
return air side. In applications where an extremely quiet
operation is necessary, the first 3 m (10') of supply and
return ducts should be internally lined with acoustical
material (if possible);
c.

In cases where the return air grille is located close to the
fan inlet, there should be at least one 90° turn between
fan inlet and grille. Further reduction in sound level can
be accomplished by installing acoustical turning vanes
or lining the duct as described in item b. above;

When a single air grille is used, the duct between grille
and furnace must be the same size as the return air
opening in the furnace.

When installing the furnace with cooling equipment for year
round operation, the following recommendations
must be
followed for tandem or parallel air flow:
a.

On tandem airflow applications, the coil is mounted after
the furnace in an enclosure in the supply air stream. The
furnace blower is used for both heating and cooling
airflow;

445 01 4O94 O4

On parallel airflow installation, dampers
must be
provided to direct air over the furnace heat exchanger
when heat is desired and over the cooling coil when
cooling is desired,

If the furnace is vented into a common chimney, the chimney
must be of sufficient area to accommodate the total flue
products of all appliances vented into the chimney.
The following requirements
system:

are provided for a safe venting

Ensure that the chimney
debris;

The coil MUST be installed on the air discharge
side of the furnace. Under no circumstances
should
the
airflow
be such
that
cooled,
conditioned air is allowed to pass over the furnace
heat exchanger. This will cause condensation in
the heat exchanger and possible failure of same,
which could result in a fire hazard and/or other

Ensure that the chimney
fireplace;

Never reduce the pipe size below the outlet size of the
furnace;

All pipes should be supported, using the proper clamps
and/or straps. These supports should be installed at
least every 4 feet;

hazardous conditions that may lead to bodily
harm. Heat exchanger failure due to improper
installation may not be covered by the warranty.

All horizontal runs of pipe should have at least 6.4 mm
(1/4") of upward slope per 0.3 m (1');

All runs of pipe should be as short as possible with as
few turns as possible;

1.3.3

Seams should be tightly joined and checked for leaks;

The flue pipe must not extend into the chimney but be
flush with the inside wall;

The chimney must extend 0.9 m (3') above the highest
point where it passes through a roof of a building and at
least 0.6 m (2') higher than any portion of a building
within a horizontal distance of 3 m (10'). It shall also be
extended
at least 1.5 m (5') above the highest
connected equipment flue collar;

Check local codes for any variances.

Venting instructions

Venting of the furnace must be to the outside and in
accordance with local codes and/or requirements of local
authorities.
OIL FIRED APPLIANCES
INSTALLED WITH CHIMNEY
SHALL BE CONNECTED TO FLUES HAVING SUFFICIENT
DRAFT AT ALL TIMES TO ENSURE SAFE AND PROPER
OPERATION OF THE APPLIANCE.
For additional venting information please refer to ANSI/NFPA
211 Chimneys, Fireplaces, Vents and Solid Fuel Burning
Appliances and/or the CSA B139 Installation Code.
This furnace is certified for use with a Type "L" vent
(maximum flue gas temperature 302°C (575°F)). The flue
pipe clearance knockout in the front top or side panel should
be removed. Install the flue elbow so that it exits the furnace
cabinet through that opening.
Pre-installation

vent system inspection

Before this furnace is installed, it is strongly recommended
that any existing vent system be completely inspected.

flue is clear of any dirt or
is not servicing

open

Factory Built Chimneys
Approved factory built chimneys may be used. Refer to
chimney manufacturer's instructions for proper installation.
1.3.4

Draft Regulator (Chimney venting)

The draft regulator supplied with the furnace must be used
for proper functioning. Installation instructions are included
with the control.
1.3.5

Blocked vent shut-off (BVSO)
For chimney venting

On any chimney or vent, this should include the following:
a.

Inspection for any deterioration in the chimney or vent. If
deterioration
is discovered,
the chimney
must be
repaired or the vent replaced;

Inspection to ascertain that the vent system is clear and
free of obstructions. Any blockages must be removed
before installing this furnace;

Cleaning the chimney or vent if previously used for
venting a solid fuel burning appliance or fireplace;
Confirming that all unused chimney or vent connections
are properly sealed;

d.
e.

Verification that the chimney is properly lined and sized
per the applicable codes. (Please refer to list of codes
on page 3)

It is imperative that this device
a qualified agency.

be installed

This device is designed to detect the insufficient evacuation
of combustion gases in the event of a vent blockage. In such
a case the thermal switch will shut down the oil burner. The
device wilt then need to be re-armed MANUALLY.
Please refer to Figures 1 to 6, p. 7 & 8, the wiring diagrams
on pages 17 and 18 and the detailed instructions supplied
with the BVSO for the installation and wiring procedures. The
length of wires supplied with the unit is such that the safety
device must be installed between the flue outlet of the
appliance and the draft regulator, as indicated in the
instructions.

Masonry Chimneys
This furnace may be vented into an existing masonry
chimney. However, it must not be vented into a chimney
servicing a solid fuel-burning appliance. Before venting this
furnace into a chimney, the chimney must be checked for
deterioration and repaired if necessary. The chimney must
be properly lined and sized per local and/or national codes.

445 01 4094 04

It is also essential that the BVSO be maintained annually.
For more details please refer to the instructions supplied with
the device itself, as well as Section 3 of this Manual.

CAUTION
A positive pressure venting system (Sealed Combustion
System or Direct Vent) MUST NOT use the BVSO. Follow
the instructions supplied with the venting system.

FIGURE 1
Blocked Vent Shut-Off device wiring
Installation shown: Upflow with vertical exhaust

The position of the
hole in the vent is

I_ _N
41
J
IU_:_:'_

subject to the length
of the electrical kit.

Blocked Vent Shut-Off
device BVSO.

Electrical kit supplied.

Use the three wire
fasteners. The wires must
not come in contact with the
flue and cleaning pipes.
Connect the wires
to the free Limit
Control terminals.

Connect the green
ground wire to a
cabinet screw.
DNS-1043

Rev. A2

FIGURE 2

FIGURE 3

Blocked Vent Shut-Off device wiring
Installation: Upflow with vertical exhaust

Blocked Vent Shut-Off device wiring
Installation: Upflow with horizontal exhaust

i#
[rnit

DNS-1043 Rev. A2
{1

(o 4(cts

445 01 4O94 O4

FIGURE 4

FIGURE 5

Blocked Vent Shut-Off device wiring.
Installation: Horizontal with horizontal exhaust

Blocked Vent Shut-Off device wiring
Installation: Horizontal with vertical exhaust

DNS-1043

Rev,

FIGURE 6
Blocked Vent Shut-Off device wiring
Installation: Downflow

,
/
/
/

/
/
/

99 o

°0 O
DNSN 043 Rev, A2

445 01 4094 04

i
,
i

DNS-1043

Rev. A2

Please refer to the Sealed Combustion System or Direct
Vent System instruction manuals.

When installing optional accessories to this appliance, follow
the manufacturer's installation instructions included with the
accessory. Other than wiring for the thermostat, wire with a
minimum of type "T" insulation (17°C rise (63°F)) must be
used for accessories.

1.3.7

1.3.9

1.3.6

Venting instructions
(Sealed Combustion Systems)

Oil burner

This furnace is equipped with a high pressure atomizing
retention head type burner for use with not heavier than
grade 2 Fuel Oil. The mounting flange is fixed to the burner
air tube and no adjustment is required for insertion length.

CAUTION

Air filter

An external filter rack is provided as standard equipment with
this furnace. The filter rack can be installed on the right or
left side panel, or on the bottom of the furnace to
accommodate the return air ductwork. A sufficient clearance
should be provided for air filter access. Please refer to Table
2 for filter rack flange dimensions for return air duct.

NEVER use the "interrupted
ignition" function if a
Beckett AFG burner is installed on the furnace.

TABLE 2

Oil Connections

Air Filter

Model

Size

AMP & NOMF
(105 & 106)
AMP & NOMF

Complete instructions for installation of the fuel oil piping will
be found in the oil burner installation instructions included
with the furnace.
Oil line entry holes are located in the side panels. Two holes
are provided on each side, so that a two-pipe system can be
used if desired.

Furnace

(120, 155 & 156)

1.3.10

Air Conditioner

Flange

40.64 x 60.96 cm
16" x24"

Openin_l
38.10 X 58.42 cm
15" x 23"

45.72 X 76.20 cm
18" x 30"

43.18 X 73.66 cm
17" x 29"

(or Heat Pump)

An air conditioning coil may be installed on the supply air
side ONLY.

A 10-micron (or finer) oil filter should be used with all oil
burners, installed as closely as possible to the burner.
1.3.8

Electrical system

The appliance must be installed in accordance with the
current ANSI/NFPA 70 National Electrical Code, CSA C22.1
Canadian Electrical Code Part 1 and/or local codes.
The control system depends on the correct polarity of the
power supply. Connect "HOT" wire (H) and "NEUTRAL" wire
(N) as shown in Figures 8.1 to 8.2, p. 17 and 18.
A separate line voltage supply should be used with fused
disconnect switch or circuit breaker between the main power
panel and the unit.

The unit cabinet must have an uninterrupted or
unbroken electrical ground to minimize personal
injury if an electrical fault should occur. A green
ground screw is provided in the control box for
this connection.
Use only copper wire for 115V supply service to the unit.
Metallic conduit (where required/used) may terminate at the
side panel of the unit. It is not necessary to extend the
conduit inside the unit from the side panel to the control box.
When replacing any original furnace wiring, use only 105°C,
16 AWG copper wire.
Instructions for wiring the thermostat are provided with the
thermostat (field supplied). Wire the connections to the 24volt terminal board on the primary relay as shown in Figures
8.1 to 8.2, p. 17 & 18.

Poisonous carbon monoxide gas hazard.
Install the evaporator coil on the supply side of the
furnace ducting ONLY.
An evaporator coil installed on the return air side
of the ducting can cause condensation to form
inside the heat exchanger,
resulting
in heat
exchanger failure. This in turn can result in death,
bodily injury
No minimum clearance is required between the bottom of the
coil drain pan and the top of the heat exchanger. Ifa heat
pump is installed, a "dual-energy" thermostat, or other
control is required, in order to prevent the simultaneous
operation of the furnace and the heat pump. It also prevents
a direct transition from heating by way of the heat pump to
heating with oil. Refer to the thermostat instructions or those
of another control used for the proper wiring.
If a coil blower compartment is used, install air tight,
motorized and automatic air dampers. Cold air coming from
the coil and passing across the furnace can cause
condensation and shorten the life of the heat exchanger.
1.3.11
1,

Horizontal or downflow

installation

On horizontal installations, determine which "side" will
become the "top", when the unit is laid down. Remove
the flue pipe clearance knockout from the top front of
that side panel. Install the flue elbow so that it exits the
cabinet of the furnace through that opening;

445 01 4O94 O4

On counterftow Installations, the flue pipe must exit the
cabinet through one of the side panel openings (as
above), then extended up the side of the furnace.
Ensure that adequate clearances to combustibles are
observed. It may be necessary to install a sheet-metal
shield on an adjacent wall to prevent any possibility of a
fire hazard;

I upright
MPORTANT:
mustcontrol
alwayson be
position The
with burner
the ignition
top.installed in the

DANGER

Remove the burner by loosening the mounting nuts and
turn the oil burner slightly counter clockwise to unlock
the burner flange. Avoid putting undue strain on burner
wiring. It may be necessary to disconnect the burner
wiring in some cases;
To reinstall the burner, insert the burner and the burner
flange screws and turn the burner clockwise to lock it;
then tighten the nuts.

PART 2
START-UP
2.1

OPERATIONAL

CHECKLIST

The proper smoke number, as established by way of
engineering tests, is between 0 and 1. This degree of
smoke emission is commonly referred to as a "trace". It
is recommended that a Bacharach True Spot Smoke
Test kit or equivalent be used;

On chimney installations
only, a barometric
draft
regulator (supplied with the furnace) must be installed as
closely to the breech of the furnace as possible, in order
to ensure proper draft through the furnace. The
barometric damper must be mounted with the hinge pins
in a horizontal position and the face of the damper
vertical for proper functioning, (see instructions included
with damper). After the furnace has been firing for at
least five minutes, the draft regulator should be set to
between -0.025" W.C. and -0.035" W.C.;

The overfire pressure that is taken through the
observation door located in the centre of the front panel
above the burner is a measurement that is necessary to
determine if there is a blockage in the heat exchanger or
the flue
pipe.
Please
refer
to the Technical
Specifications
in this manual for overfire pressure
values. A high pressure condition may be caused by
excessive combustion air due to the air band being too
wide open or a lack of flue draft (chimney effect) or
some other blockage, such as soot in the secondary
section of the heat exchanger or the use of an oversize
nozzle input or high pressure pump;

CO2 and flue temperature instruments will enable you to
obtain the data that are required to determine the true
efficiency of the furnace. Although this information is
nice to have, it is not essential in the basic set up of the
furnace. The proper procedure for performing this
operation is as follows:

1-->Has the blower wheel support been removed?
2-->Has
the
electrical
wiring
been
completed
according to Figures 8.1 and 8.2, p. 17 and 18?
3-->Has the access
place?

blower

door

been secured

4=>Is the valve on the oil line open?
5-->Has the "RESET BUTTON" on the Primary Control
been pushed?
6-->Are the flame observation door and the two cleanout access doors located at the front of the unit
closed?
7-->Is the room thermostat in the heating mode and
set above room temperature?
8-->Set
the main electrical
switch to
position and the burner should start.

the

"ON"

CAUTION
Do not tamper with the unit or its controls.
qualified service technician.
2.2

COMBUSTION

Call a

CHECK

In order to obtain optimum performance from the oil burner,
the following set-up procedures must be followed by referring
to the Technical Specifications, Table 3, p. 14 in this manual:
1.

A test kit to measure the smoke, flue draft and over-fire
pressure should be used in order to obtain the proper air
band setting. Although all of the above measurements
are required for optimum set up and efficiency, the most
important reading that must be taken is the smoke
number in the flue pipe, downstream from the regulator;

445 01 4094 04

Start the appliance and proceed with the smoke test
at the test port provided on the BREECH PLATE (of
the Sealed Combustion System) or on the flue pipe
just before the draft regulator (chimney application),
and adjust the burner to a setting of between a
"trace" and #1 smoke after 5 to 10 minutes of
operation;

Take a CO2 reading and mark it down;

Open the burner air shutter to get 1.5% CO 2 less
than the previous reading noted in b. above and
take a smoke test on this condition;

The new smoke reading should give you a ZERO
smoke reading.

A 10-micron (or less) oil filter should be installed as
closely to the burner as possible with all oil burners, but
it is essential for burners with a low firing rate. We
recommend the use of a tow pressure drop oil filter with
a capacity greater than that of the fuel pump;
On a new installation, the air trapped in the oil line
leading from the tank to the nozzle must be thoroughly
purged in order to prevent excessive after drip. The oil
pump is equipped with a special fitting that facilitates the
purging of any air between it and the tank. The proper
procedure for performing this operation is as follows:

Place a piece of 1/4" diameter clear plastic tubing
over the purge fitting on the oil pump;

Start the oil burner, then open the purge fitting and
allow the burner to run until the purge tube is
completely free of air bubbles;

At this point tighten the purge fitting, which wilt allow
the oil to run to the nozzle and fire the burner. If the
purging takes longer than 15 seconds and no flame
has been established the burner will stop. Push the
reset button on top of the Primary Control to restart
the burner.

Blower Speed Adjustments
(4 Speed Motors, Cooling Mode)
FURNACE
MODEL

COOLING
CAPACITY
2.0 TONS
2.5 TONS
3.0 TONS
3.5 TONS
4.0 TONS
5.0 TONS

AMP105
NOMF105/106
AMP120
NOMF155/156

RECOMMENDED
BLOWER SPEED
MED-LOW
MED-HIGH
HIGH
MED-LOW
MED-HIGH
HIGH

To effect the adjustment, the RED and BLUE wires can be
changed on the motor. Also, please refer to the 3osition of
the wires on the electronic board of the unit and consult the
wiring diagrams. If the heating and the air conditioning
speeds are the same, the RED wire must be moved to
"UNUSED LEADS" on the electronic board and the jumper
provided with the BLUE wire must be used between the
"HEAT" and "COOL" terminals.
The blower start/stop delays can be adjusted by positioning
the DIP switches on the electronic board as shown on the
following figures.
Blower "OFF" delay
Board # ST9103A
[,,._t i,v
..... OFF }IP

Si?T}

_ SETTNCS

For detailed information on the operation of the Primary
Control please refer to the instructions included with the
furnace or the burner.
8.

After all the set up procedures mentioned above have
been completed, the burner should be fired and an
inspection mirror should be used to observe the flame
pattern at the tip of the nozzle. Any irregularities such as
burning to one side or pulsating flame patterns should
be corrected by changing the nozzle.

2.3

SUPPLY
(4-SPEED

AMP120
NOMF155/156

Sec

15C

Se,c
108,)

Re\,

Blower start / stop delays
Board # 1158

AIR ADJUSTMENTS
MOTORS)

Blower Speed Adjustments
(4 Speed Motors, Heating Mode)

AMP105
NOMF105/106

9,0 Sec

DNS

/2(}

On units equipped with 4-speed blower motors, the supply
air must be adjusted based on heating/air conditioning output
and the static pressure of the duct system. For the desired
air flow please refer to the following table as well as the air
flow Table 3, p. 14, based on static pressure in the Technical
Specifications section of this manual.

FURNACE
MODEL

Sec

HEATING
INPUT
0.50
0.65
0.75
0.85
1.00
1.10

USGPH
USGPH
USGPH
USGPH
USGPH
USGPH

RECOMMENDED
BLOWER SPEED
MED-LOW
MED-HIGH
HIGH
MED-LOW
MED-HIGH
HIGH

S(
AY

6 Yn
AY OF:

9()
)

Sec
AY ON

4 Mn
DEL /_Y OF:

o s 2 ,5 4

L
60
ct
{},E AY ')N

2 Y;n
[bE Ay
0

50
Se:
DE Ay
ON

i k,,lir
DE[ ,_Y OF
I}NS

2.4

i(}80

Rev

LIMIT CONTROL CHECK

After the furnace has been in operation for at least 15
minutes, restrict the return air supply by blocking the filters or
closing the return registers and allow the furnace to shut
down on High Limit. The burner wilt shut OFF but the main
blower should continue to run.
Remove the restriction and the burner should come back on
in a few minutes.

2.5

YEAR ROUND AIR CONDITIONING

The furnace is designed for use in conjunction with cooling
equipment, to provide year round air conditioning. The
blower has been sized for both heating and cooling;
however, the fan motor speed may need to be changed to
obtain the necessary cooling airflow.
445 01 4094 04

2.8
2.6

The blower speed is factory set to deliver the required airflow
at normal duct static pressure,

2.7

CONSTANT

BLOWER SWITCH

HEATING

COOLING

This furnace is equipped with a constant low speed blower
option. Whenever the room thermostat is not calling for
heating or cooling, the blower will run on low speed in order
to provide air circulation. If this constant blower option is not
desired, the rocker switch on the side of the control box can
be used to turn it off.

The blower speed may be adjusted in the field to deliver the
required airflow for cooling applications, as outlined in Table
3, p. 14.

PART 3
MAINTENANCE

This furnace should never be operated without an air filter.
Disposable filters should be replaced at least once a year. If
the furnace is equipped to provide cooling as well, filters
should be replaced a minimum of twice a year.

Open the two cteanout doors located in the upper part of
the front panel of the furnace;

Clean the secondary tubes and the primary cylinder with
a stiff brush and a vacuum cleaner;

Before reassembty, the heat exchanger and combustion
chamber
should
be
inspected
to determine
if
replacement is required;

After cleaning, replace the radiator baffle, flue collar
plate, oil burner and close the two clean out access
doors. Reconnect the flue pipe and oil line;

WARNING
Before performing
any service functions,
make
sure that all utilities are turned "OFF" upstream
from the appliance, unless operations specifically
require the power to be on. Failure to comply with
this warning will cause a fire hazard and/or bodily
harm.

10. Readjust burner for proper operation.

3.2

BLOWER REMOVAL

To remove the blower from the furnace:
For optimal performance, the oil burner nozzle should be
replaced at least once a year, Contact a qualified service
technician for the installation,
The procedure for nozzle installation and/or replacement is
outlined in the oil burner Instruction Manual that was

1.
2.

Turn "OFF" all utilities upstream from the furnace;
Remove the burner access door and blower door;

3.
4.

Remove the blower retaining screw (on the blower
partition panel);
Remove the control box cover and disconnect the

thermostat and power wires from the board;
Slide the blower on the rails toward the front of the unit;

supplied with the furnace.
After replacement of the nozzle, the burner should be
adjusted in accordance with the "COMBUSTION CHECK"
outlined in Section 2.2 of this manual.

3.1

HEAT EXCHANGER

CLEANING

Ordinarily, it is not necessary to clean the heat exchanger or
flue pipe every year, but it is advisable to have a qualified
service technician check the unit before each heating season
to determine whether cleaning or replacement of parts is
necessary.

CAUTION
Be sure that the blower is adequately supported when sliding
it off the mounting rails, especially in the horizontal or
counter flow positions, in order to prevent dropping it and
njur ng yourse f or damag ng the bower

3.3
If cleaning is necessary, the following steps should be taken:
1.

Turn "OFF" all utilities upstream from the furnace;

Disconnect the flue pipe (only with chimney venting and
rigid flue pipe);

3.
4.

Remove the breech plate;
Remove the radiator baffle;

Disconnect the oil line and remove the oil burner from
the furnace;

445 01 4094 04

Reverse the above steps to reinstall the blower. Please
refer to the wiring diagrams, Figures 8.1 to 8.2, p. 17 &
18 in this manual, or the diagram located on the inside
of the blower door to properly rewire the unit.

BLOCKED VENT SHUT OFF (BVSO)
CLEANING

For continuous safe operation, the Blocked Vent Shut-off
Device (BVSO) must be inspected and maintained annually by
a qualified service technician.
1.

Disconnect

Remove the two screws holding on the BVSO assembly
cover;

power to the appliance;

Remove the cover;

Remove the two screws holding the control box to the
heat transfer tube assembly. Sliding the control box in the
appropriate direction will unlock it from the heat transfer
tube assembly;

Clean and remove any build-up or obstruction inside the
heat transfer tube;

Re-mount, lock and fasten the control box with the 2
screws removed in step 4;

Carefully remove any build-up from the thermal switch
surface;

Re-attach the assembly cover with the screws removed in
step 2;

Re-establish power to the unit.

Do not dent or scratch theCAUTION
surface of the thermal switch. If the
thermal switch is damaged it MUST be replaced.

PART 4
FURNACE INFORMATION

Model:

Serial number:

Furnace installation date:
Service telephone - Day:

Night:

Dealer name and address:

START-UPTEST

RESULTS

Nozzle:

Pressure:

Burner adjustments:

Ib/psi

Primary air
Fine air
Drawer Assembly

002:

Smoke scale:

(Bacharach)

Gross stack temperature:

Ambient temperature:

Chimney draft:

"W.C.

Overfire d raft:

"W.C.

Tests performed by:

445 01 4094 04

TABLE 3
Technical Specifications
IVbdel: AIVP & NOMF

105 / 106

Input (BTU/h)*
Firing rate (USGPH)*
Heating capacity
(BTU/h)*
Heating

temperature

Flue draft
Overfire

pressure

Flue pressure
Overfire

Low

tube

firing

105,000

119,000

74,000

85,000

97,000

-0.06"

of w .c.)

chirmey

disc, model

Nozzle

(Delavan)

Pump pressure
Corrl3ustion

vent (inch

of w .c.)

:]::::Zz

...............

(band/shutter)

CSA B212 standard

AFUE % max.

(FromASHRAE

insertion

and Canadian

103 stadard

regulation)

and US regulation)

to -0.025"

max +0.025"

+010"to +025"

:---

zZZZZZ

+0.12"

to +0.27"

2 7/8 "

YES

3 3/8" # 31646

2 3/4" # 3383

0.55-

100

air adjustment

13 - 29°C (55 - 85°F)

2 7/8"

length

0.50 - 70W

154,000
1.10
126,000

115,000

-0.06"

................. ::

of w .c.)
(inch

(PSlG)*

AFUE % (From

140,000

to -0.025"

rate baffle

Static

i lOO

max +0.025"

(inch of w .c.)

w ith direct vent

insertion

91,000

13 - 29°C (55 - 85°F)

w ith direct

pressure

Burner

57,000

(inch

with

io i

70,000

rise*

w ith chimney

120 / 155 / 156

70B

0.65-

140

70B

0.75 - 70B

130

2 7/8 "

0.85

- 70B

0.85 - 70B

130

140

170

0/5

0/7

0/8

1/8

4/4

2/8

80.68

80.4

80.75

82.25

81.01

81.36

80.5

0.65 - 70W

0.75 - 70B

0.85 - 70W

Burner

tube

Nozzle

(Delavan)

0.40 - 70A

Pump pres s ure ( PSIG)*

155

170

135

130

140

120

0 / 3

0 / 3.5

0 / 4

0 / 3

0 / 3.5

0 / 4

82.9

82.4

81.8

A85.1

83.8

83.0

82.5

82.0

83.0

82.5

Corrl3ustion
AFUE%

length

air adjustment
(FromCSA

AFUE % max.

3 9/16 "

(turbulator/damper)

B212 standard

(FromASHRAE

and Canadian

103 stadard

regulation)

and US regulation)

a u rne r tu be ins e rtie n le ngth
Nozzle

[

(Delavan)

Pump pressure

(PSIG)*

Corr#ustionairadjustrnent(turbulator/damper)
AFUE % (FromCSA
AFUE % max.

B212 standard

(FromASHRAE

and Canadian

103 stadard

0.50

3 9/16

- 70W

:: : -:::::2:::.....................

:::-:-[:---

: ::

........ :_:_

]][::::: _::::2/i

:[::::::-<::::::_

=====================
:::_:::_<:::::::_

/_:::::_::::i:[

_][[]_-::__1::" I

regulation)

:::_><:::1[:_

and US regulation)

1.00 - 70W

3 9/16"

/ -::::::::_::::_

.][_/::.......

:::::::::::::::::::::::::[::::::: _:::1::_-

0.75-

70B

0.85-

70W

1.00 - 70W

130

140

120

]]::::_-:::::::[

0/3.75

1/4

1.5/5

i[ _-Ji::::[

.85.1

83.8

83.0

82.5

:::::::::::::::::::::::

_t _c_ L s_sT_
Volts

- Hertz

- Phase

Rated current

(Amps)

Minimum ampacity

115 - 60 - 1

15.7

13.7

18.1

15
40 VA

20
40 VA

Heating

40 VA

Cooling

30 VA

for w ire sizing

Max. w ire lenght (ft.)
Max. fuse size (Amps)
Control transformer
External

control

pew er available

115 - 60 - 1

12.2

BLowm B_A

at050"WCstaticp.........

peed

BI......

IVbtor (HP) / number
Blower

wheel

size

M_LOWI M_H,GHI

of speeds
(in.)

M_LOW I M_H,GHI

dimensions

Supply

air opening

(w idth x depth)

(width

x depth

Return

air opening

(depth

12" x 10"

20" x 35" x 48¾"

x height)

18.625"

x height,

H,GH

3/4 HP / 4 speeds

10" x 10"

Overall

w ith factory

filter

x 20"

15" x 23"

rack)

Filter size
Shipping

H,GH

1/3 HP / 4 speeds

16" x 24"
w eight

Air conditioning,
* INPUT

100 kg / 221 Ibs
maximum

& OUTPUT

Pump

pressure

Adjust

flue

Adjust

fan

output

(see

information

up to 180 PSlG

between

for air temperature

3 tons

at 0.5 SP

ADJUSTMENT

can be increased

gas temperature
speed

(tons)

400°F

below)
(200

PSlG

with

Beckett

burner

at 1.10

USGPH)

and 575°F.

rise of 55°F

to 85°F.

TABLE 4
Air delivery in CFM with air filter

iiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiii_i_iiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiii

1,425

1,350

1,305

1,250

iiiiiiiiiiiiiiiiiiiiiiiiiiiiiiii_H!G%iiiiiiiiiiiiiiiiiiiiiiiiiiii

1,130

1,045

1,000

950

840

810

770

740

iiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiii_i_iiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiii
2,080
2,041

1,965

1,864

iiii!!i!ii!iiiiiililililililililiMED-!_!i_!_!iiii!ii!iiiiiilililililililill

1,892

1,859

1,770

1,675

iiiiiiiilililililililililililili_i_i0_iiiiiiiilililililililililililil

1,556

1,475

1,394

1,318

iiiiiiiililililililililililililiMED-E!0%iiiililililililililililililill

445 01 4094 04

FIGURE 7.1
Models : AMP & NOMF 105/106

J
J
J
J

/--\
+

J
-

is s
!
',

)

.%StJS/ O _

}}\ I Ri
"_PO(JR

D[
'ONCA
TUY,_U
DE

KNOCKOUT

BOIH

DiA

{C/_Q
5"/

SIDES

COIl{S)

FOR

DIAL4

"J_4

E:\ IRE

DEF ONCAB

Oil INiEi ¸ (B(}TI_
i I('NE
A L'i4d_LE:

E POJR

SIDES)
{{'iiAQUiii

C0iES)/

J
i
J

X}IRi{}/,

C(}NN;}C;c)N_

(;OIII

)

2 ..............................................
d
C,O]E/S

DNS 0139 Rev

DE VAN

",E

/FRONI

TABLE 5.1
Minimum clearances to combustible materials

LOCATION

APPLiCA_

UPFLOW.

_,_
:

FURNACE
SUPPLY PLI3klUM WITHIN 6 ft. OF FURNACE

::BACK

FURNACE

TOP

FURNACE OR PLB'4UM
HORIZONTAL WARM AIR DUCT WITHIN 6 ft. OF FURNACE

BOTTOM

FURNACE (COMBUSTIBLE FLOOR WITH SUB-BASE 1")

FRONT

OOWNFLOW.HORiZONtAL

O
2.54 cm (1")

5.08 cm (2")
5.08 cm (2")

5.08 cm (2")
2.54 cm (1 ")

2.54 cm (1")

5.08 cm (2")
5.08 cm (2")

5.08 cm (2")
7.62 cm (3")

* O

** O

HORIZONTALLY OR BELOW FLUE PIPE
VERTICALLY ABOVE FLUE PIPE

10.16 cm (4")
22.86 cm (9")

FURNACE

20.32 cm (8")

60.96 cm (24")

1"When

used

with

floor

base

model:

*DFB-101

or **HFB-101

445 01 4094 04

FIGURE 7.2
Models: AMP & NOMF 120 / 155/156

iN[RL

i
i

I ONCABi

(CI!AOtJE

POUR
TUY/_tJ
DE
KNOCKOUT
BOTJ;

Oi_
6"/
BIDES
FOR

CO[ES)
6"

DA_

........................................
/9

El IRE )£FONC_Bi
E POUR
LiGNE // Lrltt iLE (CiiAQLE
(}OTIS}//

''Ii:

'if:'}
%
[':

I'21: iii fi
Oil

_NLET (BOTH

16
I[CR(Z_

SIDES)

CCI_NI[CIONS

(BOIil

IDI[S)

DEvANT/
DNS-0141Rev.

RONi

TABLE 5.2
Minimum clearances to combustible materials

FURNACE
SUPPLY PLENUM WITHIN 6 ft. OF FURNACE

5.08 cm (2")

2.54 cm (1")

5.08 cm (2")

2.54 cm (1")

FURNACE

2.54 cm (1 ")

FURNACE OR PLENUM

5.08 cm (2")

HORIZONTAL

5.08 cm (2")

7.62 cm (3")

* O

** O

WARM AIR DUCT WITHIN 6 ft. OF FURNACE

BOTTOM

FURNACE (COMBUSTIBLE FLOOR WITH THE SUB-BASE 1")

.....................................

HORIZONTALLY OR BELOW FLUE PIPE
VERTICALLY ABOVE FLUE PIPE

10.16 cm (4")
22.86 cm (9")

FRONT

FURNACE

20.32 cm (8")

60.96 cm (24")

t When

445 01 4094 04

used

with

floor

base

model:

*DFB-101

or **HFB-101

FIGURE 8.1
Wiring diagram, Beckett burner

> o

©o

445 01 4094 04

FIGURE 8.2
Wiring diagram, Riello 40-F or BF burner (without 24 VAC control)

_ii

445 01 4094 04

FIGURE 8.3
Wiring diagram, Riello 40-F or BF burner (with 24 VAC control)

C(}i

i!2

445 01 4094 04

PARTS LIST
--_

Models : AMP & NOMF 105 / 106, Beckett AFG and 40-F Riello burner (without 24 VAC control)

B50058A

445 01 4094 04

PARTS LIST
Models : AMP & NOMF 105 / 106, Beckett AFG and 40-F Riello burner (without 24 VAC control)

HEAT EXCHANGER

B01667

2
3
4

REAR PANEL ASSEMBLY
INSULATION, REAR PANEL
REAR BAFFLE

B01728
B01986
B01898

Includes panel, insulation and baffle

5
6
7

PANEL ASSEMBLY,
RIGHT SIDE
INSULATION, SIDE PANEL
RIGHT LATERAL BAFFLE

B01885-01
B01645-01
B01679-01

Includes panel, insulation and baffle

8
9
10
11

FRONT TOP PANEL ASSEMBLY
FRONT DIVIDER PANEL ASSEMBLY
INSULATION, FRONT PANEL
BREECH PLATE

B01861
B01727
B01646
B01697

Includes panel and latch
Includes panel, insulation and label

12
13
14
15

FRONT DOOR ASSEMBLY
RECESSED HANDLE, BLACK
BAFFLE ASSEMBLY
BLOWER DOOR

B01882-08
Z99F050
B01676
B01883-05

Includes panel, label, latch and handle

16
17

ELECTRICAL
ELECTRICAL

BOX COVER
BOX

B01684
B01683

ELECTRICAL

BOX SUPPORT

B01682

19
20
21

BLOWER
FLOOR
BLOWER

22
23

RAIL

Includes baffle and insulation
Includes door and label

B01681
B01687
B01680

2 required

BLOWER DIVIDER
LEFT LATERAL BAFFLE

B01846
B01679-02

Panel only

24
25
26

LEFT SIDE PANEL ASSEMBLY
INSULATION, LEFT SIDE PANEL
HIGH LIMIT 195-30F

B01885-02
B01645-02
R02R003

Includes panel, insulation and baffle

GASKET,

B01214

28
29A

GASKET, FIXED BREECH, BECKETT
BURNER ASSEMBLY

N04Z026
B03091-01

29B
30
31
32

BURNER, RIELLO 40 F3
HEXAGONAL NUT, 3/8-16NC ZINC
CAPACITOR HOLDER
CAPACITOR 5 MF

N01F011
F07F011
B01024
L011001

MOTOR SUPPORTASSEMBLY,

B01890-01

Includes motor and legs

34A

REPLACEMENT

B01405-01

Includes blower, motor and capacitor

34B
35

BLOWER, GT10-10DD
BLOWER WHEEL, GT10-10DD

Z011004
Z01L002

Includes wheel and housing

36
37

MOTOR SUPPORT,
MOTOR SUPPORT,

Z01F012
Z01F013

38
39
40

SCREW, #F HEXWASHER,
1/4-20 x 1 1/4
WASHER, 1/4" BOLT ZINC BB
HEX LOCKNUT "K-LOCK" 1/4-20NC

F03F023
F06F010
F07J001

41
42

HEXBOLT 1/4-20 x 1 1/2 ZINC FULL THREAD
BELLY BAND ASSEMBLY

F05F015
B01888

43
44

HIGH LIMIT 140F, 7" STEM
OBSERVATION DOOR

R02R002
B02111

ELECTRICAL

A00284

46
47

ROCKER SWITCH, SPST
ELECTRONIC BOARD

TRANSFORMER

49
50
51
52

LATCH
LATCH
FILTER
FILTER

53
54

RELAY, SPDT 24 VAC
ELECTRICAL KIT

L01H009
B00203

55
56

BLOCKED VENT S HUT-OFF BVSO-225
BVSO ELECTRICAL KIT

Z06G001
B03341-01

PAPER

Z04F007

RAIL

SMOKE BOXCOVER

1/3 HP

BLOWER ASSEMBLY

TRIANGLE BAND
TRIANGLE LEG

INSULATING BARRIER

120V-24Volts,

L07F003
R99G004
40VA

ASSEMBLY,
FEMALE
ASSEMBLY, MALE
RACK FRAME
RACK ACCESS

FILTER 16" x 24" x 1"

4--

L01F009
Z99F003
Z99F038
B01695
B01696

L50058A

445 01 4094 04

PARTS LIST
--'_

Models : AMP & NOMF 120 / 155 / 156, Beckett AFG and Riello 40-F burner (without 24 VAC control)

B50062B

445 01 4094 04

PARTS LIST
Models : AMP & NOMF 120 / 155 / 156, Beckett AFG and Riello 40-F burner (without 24 VAC control) <--

HEAT EXCHANGER

B01787

REAR PANEL ASSEMBLY

B01877

3
4

INSULATION
REAR BAFFLE

B01526-25
B01988
RIGHT SIDE

PANEL ASSEMBLY,

6
7
8
9

INSULATION, SIDE PANEL
TOP LATERAL BAFLLE
FRONT TOP PANEL ASSEMBLY
FRONT DIVIDER PANEL ASSEMBLY

B01800-01
B01805
B01874
B01878

10
11
12

INSULATION, FRONT DIVIDER
BREECH PLATE 6"
FRONT DOOR

B01853
B01747
B01852

Chimney vent application
Includes panel, label, latch and handle

13
14
15

RECESSED HANDLE, BLACK
BAFFLE ASSEMBLY
BLOWER DOOR ASSEMBLY

Z99F050
B01751
B01873-05

Includes baffle and insulation
Includes door and label

16
17

ELECTRICAL
ELECTRICAL

B01684
B01683

18
19

ELECTRICAL BOX SUPPORT
BLOWER RAIL

B01682
B01681

20
21

FLOOR
BLOWER

B01804
B01794

22
23

BLOWER DIVIDER
LEFT LATERAL DEFLECTOR

B01795
B01805-02

LEFT SIDE PANEL ASSEMBLY

B01875-02

25
26

INSULATION, LEFT SIDE PANEL
HIGH LIMIT 175-20F

B01800-02
R02R005

GASKET, SMOKE

B00205

28
29A

GASKET, FI;X_EDBREECH, BECKETT
BURNER BECKETT AFG-F3

N04Z026
B03092-01

29B

BURNER, RIELLO 40-F5

N01F012

30
31
32

HEXAGONAL NUT, 3/8-16NC ZINC
CAPACITOR HOLDER
CAPACITOR 15 MF

F07F011
B01024
L011005

33
34A

MOTOR 3/4 DD 4V
REPLACEMENT BLOWER

L061004
B01406-01

34B
35

BLOWER GT12-10DD
BLOWER WHEEL GT12-10DD

MOTOR SUPPORT,

TRIANGLE

BAND

Z01F012

MOTOR SUPPORT,

TRIANGLE

LEG

Z011009

38
39
40
41

SCREW, #F HEXWASHER,
1/4-20 x 1 1/4
WASHER, 1/4" BOLTZINC BB
HEX LOCKNUT "K-LOCK" 1/4-20NC
HEX BOLT 1/4-20 x 1 1/2 ZINC FULL THREAD

F03F023
F06F010
F07J001
F05F015

BELLY BAND ASSEMBLY

B01889

43
44
45

HIGH LIMIT 140F, 7" STEM
OBSERVATION DOOR ASSEMBLY
ELECTRICAL INSULATING BARRIER

R02R002
B02111
A00284

46
47

ROCKER SWITCH, SPST
ELECTRONIC BOARD

L07F003
R99G004

TRANSFORMER

49
50
51

LATCH ASSEMBLY, FEMALE
LATCH ASSEMBLY, MALE
FILTER RACK FRAME

Z99F003
Z99F038
B01809

52
53

FILTER RACK ACCESS
PAPER FILTER 20" x 30" x 1"

B01808
Z04F013

54
55A

RELAY, SPDT 24 VAC
ELECTRICAL KIT

L01H009
B00203

55B
56

ELECTRICAL KIT, RIELLO
BVSO ELECTRICAL KIT

B02329
B03341-01

BLOCKED VENT SHUT-OFF

BOX COVER
BOX

RAIL

BOX COVER

ASSEMBLY

B01875-01

Includes panel, insulation and baffle

Includes panel and latch
Includes panel, insulation and label

2 required
2 required
Panel only
Includes panel, insulation

and baffle

Includes blower, motor and capacitor

Z011008
Z01L003

120V-24Volts,

40VA

BVSO-225

L01F009

Z06G001

L50062A

445 01 4094 04

PARTS LIST
Models : AMP & NOMF 120 / 156, Riello 40-F burner (with 24 VAC control)

B50085A

445 01 4094 04

PARTS LIST
Models : AMP & NOMF 120 / 156, Riello 40-F burner (with 24 VAC control)

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19

B01787
B01988
B01877
B01526-25
B01874
B01800-01
B01875-01
B01805-01
Z99F003
B01878
B01853
R02R005
B03598
B00205
B01747
F070001
F07F011
N04Z024
N01F045

HEAT EXCHANGER ASSEMBLY
REAR BAFFLE
REAR PANEL ASSEMBLY
INSULATION
FRONT TOP PANEL ASSEMBLY
SIDE PANEL INSULATION
RIGHT SIDE PANEL ASSEMBLY
RIGHT SIDE BAFFLER
LATCHE ASSEMBLY, FEMALE
FRONT DIVIDER PANEL ASSEMBLY
FRONT SEPARATOR INSULATION
HIGH LIMIT 175-20F 1 3/4"
SOUND TRAP ASSEMBLY
GASKET, FLUE OUTLET FLANGE
FLUE OUTLET FLANGE 6" DIA.
HEX FLANGE NUT 3/8-16NC LAITON
HEX NUT 3/8-16NC ZINC
GASKET BURNER FLANGE
BURNER RIELLO 40-F5

20
21
22
23
24
25
26
27
28
29

Z99F038
B01852
Z99F050
B03341-01
Z06G001
B01873-05
B01684
Z011008
Z01L003
L061004

LATCHE, MALE
FRONT DOOR
RECESSED HANDLE, BLACK
BVSO ELECTRICAL KIT
BLOCKED VENT SHUT-OFF BVSO-225
BLOWER DOOR ASSEMBLY
ELECTRICAL BOX COVER
BLOWER GT12-10DD
WHEEL G12-10DD
MOTOR 3/4 DD 4S

30
31
32

B01889
B01024
L011005

MOTOR SUPPORTASSEMBLY
CAPACITOR HOLDER
CAPACITOR 15 MF

33
34
35
36

B03319
L07F003
R99G004
B01683

ELECTRICAL KIT, RIELLO
ROCKER SWITCH SPST
ELECTRONIC BOARD 1158-110
ELECTRICAL BOX

37
38
39
40

L01F009
B01682
B01681
B01291-01

TRANSFORMER
120-24Volts,
ELECTRICAL BOX BRAQUET
BLOWER SLIDE RAIL
SEAL STRIP 1 1/2" X 13 1/8"

41
42
43
44
45
46
47
48

B01406-01
B01804
A00284
R02R002
B02111
B01794
B01795
B01805-02

REPLACEMENT BLOWER ASSEMBLY
FLOOR
HIGH LIMIT PROTECTIVE SHIELD
LIMIT CONTROL 140F, 7"
OBSERVATION DOOR ASSEMBLY
BLOWER SLIDE SUPPORT
BLOWER DIVIDER
LEFT SIDE BAFFLE

49
50
51
52
53

B01875-02
B01800-02
B01809
B01808
Z04F013

LEFT SIDE PANEL ASSEMBLY
SIDE PANEL INSULATION
FILTER RACK FRAME
FILTER RACK ACCESS
PAPER FILTER 20 X 30 X 1

BAFFLE AND GASKETS

NOT INCLUDED

INCLUDES PANEL, INSULATION ANS BAFFLE
INCLUDES PANEL AND LATCH
INCLUDES PANEL, INSULATION ANS BAFFLE

INCLUDES PANEL, INSULATION AND BABELS

INCLUDES BAFFLE AND INSULATION

DOOR ONLY

INCLUDES DOOR AND LABEL
INCLUDES WHEEL AND HOUSING

INCLUDES LEGS, BAND AND FASTENERS

40VA
2 REQUIRED
INCLUDES BLOWER, MOTOR AND CAPACITOR

2 REQUIRED
PANEL ONLY
INCLUDES PANEL, INSULATION AND BAFFLE

L50085A

445 01 4094 04

PARTS LIST
Model : AMP120, Riello 40-BF burner

\\\

j/
/J

B50078A

445 01 4094 04

PARTS LIST
Model : AMP120, Riello 40-BF burner

HEAT EXCHANGER

B01787

2
3

REAR PANEL
INSULATION

B01877
B01526-25

REAR

PANEL

6
7

INSULATION,
SIDE PANEL
RIGHT LATERAL BAFFLE

B01800-01
B01805-01

FRONT TOP PANEL

FRONT DIVIDER

10
11

INSULATION,
FRONT DIVIDER
SMOKE OUTLET ASSEMBLY

FRONT DOOR

13
14

RECESSED
HANDLE,
BAFFLE ASSEMBLY

BLOWER

ELECTRICAL

BOX COVER

B01684

ELECTRICAL

BOX

B01683

ELECTRICAL

BOX SUPPORT

B01682

19
20

BLOWER
FLOOR

RAIL

B01681
B01804

2 required

BLOWER

RAIL

B01794

2 required

22
23

BLOWER
DIVIDER
LEFT LATERAL DEFLECTOR

B01795
B01805-02

Panel

LEFT SIDE PANEL

B01875-02

Includes

panel,

25
26

INSULATION,
LEFT SIDE PANEL
HIGH LIMIT 175-20F

B01800-02
R02R005

27
28

GASKET,
BURNER

B00205
N01F010

Includes

blower,

ASSEMBLY

BAFFLE

Includes

panel,

insulation

and baffle

Includes

panel,

insulation

and baffle

B01874

Includes

panel and latch

B01878

Includes

panel,

B01988

ASSEMBLY,

RIGHT SIDE

B01875-01

ASSEMBLY

PANEL

ASSEMBLY

BLACK

DOOR ASSEMBLY

ASSEMBLY

SMOKE BOX COVER
RtELLO 40-BF5
NUT 3/8-16NC

and label

ZINC

B01852

Includes

panel, label,

Z99F050
B01751

Includes

baffle and insulation

B01873-05

Includes

door and label

HEXAGONAL

CAPACITOR

HOLDER

B01024

CAPACITOR

15 MF

L01t005

MOTOR

33A
33B

REPLACEMENT
BLOWER
BLOWER GT12-10DD

BLOWER

MOTOR

SUPPORT,

TRIANGLE

BAND

MOTOR

SUPPORT,

TRIANGLE

LEG

SCREW,

WASHER,

HEX LOCKNUT

HEX BOLT 1/4-20 X 1 1/2 ZINC FULL THREAD

F05F015

BELLY

B01889

42
43

HIGH LIMIT 140F, 7" STEM
OBSERVATION
DOOR ASSEMBLY

R02R002
B02111

ELECTRICAL

A00284

45
46

ROCKER SWITCH, SPST
ELECTRONIC
BOARD

TRANSFORMER

LATCH ASSEMBLY,

FEMALE

Z99F003

LATCH ASSEMBLY,

MALE

Z99F038

FILTER RACK

FILTER RACK ACCESS

B01808

PAPER

FILTER 20" x 30" x 1"

Z04F013

RELAY,

SPDT 24 VAC

L01H009

ELECTRICAL

REDUCER

latch and handle

only
insulation

and baffle

F07F011

3/4 DD 4V

WHEEL

insulation

B01853
B03509

L06t004
ASSEMBLY

B01406-01
Z01t008

G12-10DD

#F HEX WASHER

Z01L003

1/4-20Xl

Z01F012
Z01t009
1/4

1/4" BOLT ZINC BB
"K-LOCK"

BAND ASSEMBLY

BARRIER

F07J001

L07F003
R99G002

120-24Volts,

40VA

FRAME

L01F009

B01809

KIT, RtELLO
PIPE 7@6 GALV

F03F023
F06F010

1/4-20NC

INSULATING

motor and capacitor

B02329
28 GA

Z07F011

L50078A

445 01 4094 04

Source Exif Data:

File Type                       : PDF
File Type Extension             : pdf
MIME Type                       : application/pdf
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Page Count                      : 26
Page Layout                     : SinglePage
Page Mode                       : UseNone
Producer                        : Goby Monitor Application version 4, 0, 0, 13
Create Date                     : Fri Oct 09 04:22:09 2009
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ICP Furnace/Heater, Oil Manual L0909256

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