ICP Furnace/Heater, Gas Manual L0910209
User Manual: ICP ICP Furnace/Heater, Gas Manual ICP Furnace/Heater, Gas Owner's Manual, ICP Furnace/Heater, Gas installation guides
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90+ GAS FURNACE DIRECT OR NON-DIRECT Category IV Furnace *9aPT *9MPV *9MVX Two-Stage VENT Heating & Supports 92% Variable Speed, Two-Stage Two-Stage Cooling Units 95% Variable Speed, Two-Stage Two-Stage Cooling Units Heating & Supports Heating & Supports * Denotes SAFETY Brands (C, H, T) CONSIDERATIONS Improper installation, adjustment, alteration, service, maintenance, or use can cause explosion, fire, electrical shock, or other conditions which may cause death, personal injury, or property damage. Consult a qualified installer, service agency, or your distributor or branch for information or assistance. The qualified installer or agency must use factory-authorized kits or accessories when modifying this product. Refer to the individual instructions packaged with the kits or accessories when installing. Follow all safety codes. Wear safety glasses, protective clothing, and work gloves. Use quenching cloth for brazing operations. Have fire extinguisher available. Read these instructions thoroughly and follow all warnings or cautions included in literature and attached to the unit. Consult local building codes, the current editions of the National Fuel Gas Code (NFCG) NFPA 54/ANSI Z223.1, and the National Electrical Code (NEC) NFPA 70. In Canada refer to the current editions of the National standards of Canada CAN/CSA-B149.1 Installation Codes, and Canadian Electrical Code CSA C22.1. and .2 Natural Gas and Propane Recognize safety information. This is the safety-alert symbol z_. When you see this symbol on the unit and in instructions or manuals, be alert to the potential for personal injury. Understand these signal words; DANGER, WARNING, and CAUTION. These words are used with the safety-alert symbol. DANGER identifies the most serious hazards which will result in severe personal injury or death. WARNING signifies hazards which could result in personal injury or death. CAUTION is used to identify unsafe practices which may result in minor personal injury or product and property damage. NOTE is used to highlight suggestions which will result in enhanced installation, reliability, or operation. INSTALLER: on or adjacent Affix these instructions to the furnace. CONSUMER: Retain these instructions for future reference. Before puchasiag this appl{ance, read important energy cost end efficiency information available from your retaJle£ International Comfort Products, LLC Lewisburg, TN 37091 USA 1. Safe Installation Requirements .................. 2. Installation ................................. 3. Combustion & Ventilation Air ................... 4. Vent & Combustion Air Piping ................... 5. Concentric Vent Termination .................... 6. Gas Supply and Piping ........................ 7. Electrical Wiring ............................. Table of Contents 5 6 10 14 31 34 39 ELECTRIC SHOCK HAZARD Failure to follow this warning could result in personal injury and/or death. Turn Off All Power Before Servicing. 8. DuctworkandFilter ......................... 9. ChecksandAdjustments ..................... 10. FurnaceMaintenance........................ 11. Sequenceof Operation& Diagnostics*9MPT ...... 12. WiringDiagram*9MPT ....................... 13. Sequenceof Operation& Diagnostics*9MPV, *9MVX 14. WiringDiagram*9MPV,*9MVX ................. 15. ThermostatWiringGuide ..................... 41 44 48 49 51 52 54 55 CARBON MONOXIDE POISONING AND FIRE HAZARD Failure to follow this warning could result in personal injury, death, and/or property damage. This furnace is not designed for use in mobile homes, trailers or recreational vehicles. Portions of the text and tables are reprinted from NFPA 54 / ANSi Z223,1-2006(c_, with permission of National Fire Protection Association, Quincy, MA 02269 Washington, DC 20001. This reprinted material is not the complete and official position of the NFPA or ANSI, on the referenced subject, which is represented Specifications aresubject to change without notice. and American Gas Association, only by the standard in its entirety. 440 01 202401 Feb 2009 Required Notice for Massachusetts Installations Important The Commonwealth of Massachusetts 5.08: Modifications to NFPA-54, requires compliance with regulation 248 CMR as follows: Chapter 10 2) Revise 10.8.3 by adding the following additional (a) requirements: For all side wall horizontally vented gas fueled equipment installed in every dwelling, building or structure used in whole or in part for residential purposes, including those owned or operated by the Commonwealth and where the side wall exhaust vent termination is less than seven (7) feet above finished grade in the area of the venting, including but not limited to decks and porches, the following requirements shall be satisfied: 1, INSTALLATION OF CARBON MONOXIDE DETECTORS. At the time of installation of the side wall horizontal vented gas fueled equipment, the installing plumber or gasfitter shall observe that a hard wired carbon monoxide detector with an alarm and battery back-up is installed on the floor level where the gas equipment is to be installed, in addition, the installing plumber or gasfitter shall observe that a battery operated or hard wired carbon monoxide detector with an alarm is installed on each additional level of the dwelling, building or structure served by the side wall horizontal vented gas fueled equipment. It shall be the responsibility of the property owner to secure the services of qualified license professionals for the installation of hard wired carbon monoxide detectors. a. In the event that the side wall horizontally vented gas fueled equipment is installed in a crawl space or an attic, the hard wired carbon monoxide detector with alarm and battery back-up may be installed on the next adjacent floor level. b. In the event that the requirements of this subdivision can not be met at the time of completion of installation, the owner shall have a period of thirty (30) days to comply with the above requirement; provided, however, that during said thirty (30) day period, a battery operated carbon monoxide detector with an alarm shall be installed. (b) (c) (d) (e) 2. APPROVED CARBON MONOXIDE DETECTORS. Each carbon monoxide detector as required in accordance with the above provisions shall comply with NFPA 720 and be ANSI/UL 2034 listed and IAS certified. 3. SIGNAGE. A metal or plastic identification plate shall be permanently mounted to the exterior of the building at a minimum height of eight (8) feet above grade directly in line with the exhaust vent terminal for the horizontally vented gas fueled heating appliance or equipment. The sign shall read, in print size no less than one-half (1/2) inch in size, "GAS VENT DIRECTLY BELOW. KEEP CLEAR OF ALL OBSTRUCTIONS". 4. INSPECTION. The state of local gas inspector of the side wall horizontally vented gas fueled equipment shall not approve the installation unless, upon inspection, the inspector observes carbon monoxide detectors and signage installed in accordance with the provisions of 248 CMR 5.08(2)(a) 1 through 4. EXEMPTIONS: The following equipment is exempt from 248 CMR 5.08(2)(a) 1 through 4: 1. The equipment listed in Chapter 10 entitled "Equipment Board; and Not Required To Be Vented" in the most current edition of NFPA 54 as adopted by the 2. Product Approved side wall horizontally vented gas fueled equipment installed in a room or structure separate from the dwelling, building or structure used in whole or in part for residential purposes. MANUFACTURER REQUIREMENTS - GAS EQUIPMENT VENTING SYSTEM PROVIDED. When the manufacturer of Product Approved side wall horizontally vented gas equipment provides a venting system design or venting system components with the equipment, the instructions provided by the manufacturer for installation of the equipment and the venting system shall include: 1. Detailed instructions for the installation of the venting system design or the venting system components; 2. A complete parts list for the venting system design or venting system. and MANUFACTURER REQUIREMENTS - GAS EQUIPMENT VENTING SYSTEM NOT PROVIDED. When the manufacturer of a Product Approved side wall horizontally vented gas fueled equipment does not provide the parts for venting the flue gases, but identifies "special venting systems", the following requirements shall be satisfied by the manufacturer: 1. The referenced "special venting system" instructions shall be included with the appliance or equipment 2. The "special venting systems" shall be Product Approved detailed installation instructions. installation instructions; and by the Board, and the instructions for that system shall include a parts list and A copy of all installation instructions for all Product Approved side wall horizontally vented gas fueled equipment, all venting instructions, all parts lists for venting instructions, and/or all venting design instructions shall remain with the appliance or equipment at the completion of the installation. For questions regarding these requirements, please contact the Commonwealth of Massachusetts Board of State Examiners of Plumbers and Gas Fitters, 239 Causeway Street, Boston, MA 02114. 617-727-9952 440 01 202401 Specificationsare subject to changewithout notice. 2 START-UP CHECK SHEET For PSC Models *9MPT (This sheet is optional. Date of Start-Up: Dealer Name: Keep for future reference.) Calculated Input (BTU) Adjustments Section). Rate: (See Checks and Heating Check Address: City, State(Province), Measured Line Pressure During High Heat: Zip or Postal Code: Measured Manifold Pressure: High Heat Low Heat Phone: Owner Name: Temperature of Supply Air: High Heat Low Heat Address: City, State(Province), Temperature of Return Air: Zip or Postal Code: Temperature Rise (Supply - Return)' High Heat __ Low Heat Model Number: In Rise Range (see furnace rating plate)? Serial Number: Static Pressure (Ducts) High Heat: Setup Checks Supply Return Check the box when task is complete. All Electrical Connections Tight? The Blower Speed Tap used for: High Heat Low Heat Optional Check: CO? [U Have hoses been relocated for furnace U/D/H CO2? application? [U Cooling Check Condensate Drain Connected? [U Temperature of Supply Air: Condensate Drain Trapped? [U Temperature of Return Air: Manual Gas Shut-off Upstream of Furnace/Drip Leg [U Temperature Difference: Static Pressure (Ducts) Cooling: Return Gas Valve turned ON? Type of Gas: Natural: Supply [U Propane: [U The Blower Speed Tap used for: Cooling Dealer Comments: Filter Type and Size: Shade in Heating Fan "Time OFF" Setting and Thermostat Type setting: 3 Specifications are subject to change without notice, 440 01 202401 START-UP CHECK SHEET For Variable Speed Models *9MPV, *9MVX (This sheet is optional. Date of Start-Up: Dealer Name: Keep for future reference.) Calculated Input (BTU) Adjustments Section). Rate: (See Checks and Heating Check Address: City, State(Province), Measured Line Pressure During High Heat: Zip or Postal Code: Measured Manifold Pressure: High Heat Low Heat Phone: Owner Name: Temperature of Supply Air: High Heat Low Heat Address: City, State(Province), Temperature of Return Air: Zip or Postal Code: Temperature Rise (Supply - Return)' High Heat __ Low Heat Model Number: Serial Number: In Rise Range (see furnace rating plate)? Setup Checks Static Pressure (Ducts) High Heat: Check the box when task is complete. Supply Return All Electrical Connections Tight? Lj Optional Check: Have hoses been relocated for furnace U/D/H CO? CO2? application? Lj Condensate Drain Connected? Lj Cooling Check Temperature of Supply Air: Condensate Drain Trapped? Lj Temperature of Return Air: Manual Gas Shut-off Upstream of Furnace/Drip Leg Lj Temperature Difference: Gas Valve turned ON? Static Pressure (Ducts) Cooling: Type of Gas: Natural: Lj Propane: Return Lj Filter Type and Size: Supply Dealer Comments: Shade in Final Furnace Settings Below: 123 ] 2345 678 J2 SLOWER lu o ADJUST o n I ,11 I-_ AC/HPEfficiency HP Comfort HP mode select 440 01 202401 Specificationsare subject to changewithout notice. 4 1. Safe Installation Requirements • FIRE, EXPLOSION, AND CARBON POISONING HAZARD MONOXIDE are Safety Rules Your unit is built to provide many years of safe and dependable service providing it is properly installed and maintained. However, abuse and/or improper use can shorten the life of the unit and create hazards for you, the owner. Improper adjustment, alteration, service, maintenance or installation could cause personal injury, death and/or property damage. Installation or repairs made by unqualified persons could result in hazards to you and others. Installation MUST conform with local codes or, in the absence of local codes, with codes of all governmental authorities having jurisdiction. A. The U.S. Consumer Product Safety Commission encourages installation of carbon monoxide alarms. There can be various sources of carbon monoxide in a building or dwelling. The sources could be gas-fired clothes dryers, gas cooking stoves, water heaters, furnaces, gas-fired fireplaces, wood fireplaces. The information contained in this manual is intended for use by a qualified service agency that is experienced in such work, is familiar with all precautions and safety procedures required in such work, and is equipped with the proper tools and test instruments. Carbon monoxide can cause serious bodily injury and/or death. Carbon monoxide or "CO" is a colorless and odorless gas produced when fuel is not burned completely or when the flame does not receive sufficient oxygen. Therefore, to help alert people of potentially dangerous carbon monoxide levels, you should have a commercially available carbon monoxide alarm that is listed by a nationally recognized testing agency in accordance with Underwriters Laboratories Inc. Standard for Single and Multiple Station Carbon Monoxide Alarms, ANSI/UL 2034 or the CSA 6.19-01 Residential Carbon Alarming Devices installed and maintained in the building or dwelling concurrently with the gas-fired furnace installation (see Note below). The alarm should be installed as recommended by the alarm manufacturer's installation instructions. NOTE: This furnace is design-certified by the CSA International (formerly AGA and CGA) for installation in the United States and Canada. Refer to the appropriate codes, along with this manual, for proper installation. • Use only the Type of gas approved for this furnace (see Rating Plate on unit). Overfiring will result in failure of heat exchanger and cause dangerous operation. (Furnaces can be converted to Propane gas with approved kit.) • Install this furnace only in a location and position specified in "Installation" of these instructions. • Provide adequate combustion and ventilation air to the furnace as specified in "Combustion and Ventilation Air" of these instructions. as Combustion products must be discharged outdoors. Connect this furnace to an approved vent system only, as specified in "Combustion and Ventilation Air, Horizontal Venting and Masonry Chimney Venting" of these instructions. Never test for gas leaks with an open flame. Use a commercially available soap solution made specifically for the detection of leaks to check all connections, as specified in "Gas Supply and Piping, Final Gas Piping Check" of these instructions. • Always install furnace to operate within the furnace's intended temperature-rise range with a duct system which has an external static pressure within the allowable range, as specified in "Technical Support Manual" of these instructions. See furnace rating plate. • When a furnace is installed so that supply ducts carry air circulated by the furnace to areas outside the space containing the furnace, the return air shall also be handled by a duct(s) sealed to the furnace casing and terminating outside the space containing the furnace. • A gas-fired furnace for installation in a residential garage must be installed as specified in "Installation Requirements" of these instructions. • This furnace is not to be used for temporary heating of buildings or structures under construction. • This furnace is NOT approved for installation mobile homes, trailers or recreation vehicles, • Seal around supply and return air ducts. • Install correct filter type and size. 440 01 202401 Unit MUST be installed so electrical components protected from direct contact with water. B. There can be numerous sources of fire or smoke in a building or dwelling. Fire or smoke can cause serious bodily injury, death, and/or property damage. Therefore, in order to alert people of potentially dangerous fire or smoke, you should have fire extinguisher and smoke alarms listed by Underwriters Laboratories installed and maintained in the building or dwelling (see Note below). Note: The manufacturer of your furnace does not test any alarms and makes no representations regarding any brand or type of alarms. C. To ensure safe and efficient operation of your unit, you should do the following: 1. Thoroughly read this manual and labels on the unit. This will help you understand how your unit operates and the hazards involved with gas and electricity. 2. Do not use this unit if any part has been under water. Immediately call a qualified service technician to inspect the unit and to replace any part of the control system and any gas control which has been under water. 3. Never obstruct the vent grilles, or any ducts that provide air to the unit. Air must be provided for proper combustion and ventilation of flue gases. in Specificationsare subject to changewithout notice. 5 Frozen Water Pipe Hazard 2. Have someone check the structure frequently during cold weather to make sure it is warm enough to prevent pipes from freezing. Instruct them on a service agency to call to provide service, if required. WATER DAMAGE TO PROPERTY HAZARD Failure to protect against the risk of freezing may result in property damage, Do not leave your home unattended for long periods during freezing weather without turning off water supply and draining water pipes or otherwise protecting against the risk of frozen pipes and resultant damage. Your furnace is designed solely to provide a safe and comfortable living environment. The furnace is NOT designed to ensure that water pipes will not freeze. It is equipped with several safety devices that are designed to turn the furnace off and prevent it from restarting in the event of various potentially unsafe conditions. If your furnace remains off for an extended time, the pipes in your home could freeze and burst, resulting in serious water damage. -or3. Winter Shutdown If you go away during the winter months and do not leave the heat on in your home, the plastic transition box and the condensate trap on the furnace must be protected from freeze damage.(See Figure 11 trough Figure 20) 1. Disconnect the 5/8" (15.9mm) OD rubber hose from the vent drain fitting that is located downstream of the combustion blower. Insert a funnel into the hose and pour four(4) ounces of sanitary type (RV) antifreeze into the condensate trap. Reconnect the 5/8" (15.9mm) OD rubber hose to the stub on the vent drain fitting. Secure with the hose clamp. 2. Disconnect the 3/4" (19.1mm) OD rubber hose from the condensate trap. Insert a funnel into the hose and and pour four(4) ounces of sanitary type (RV) antifreeze into the plastic Transition box. Squeeze the hose together near the end and quickly reconnect the 3/4" (19.1mm) OD rubber hose to the stub on the condensate trap. Secure with the hose clamp. If the structure will be unattended during cold weather you should take these precautions. 1. Turn off the water supply to the structure and drain the water lines if possible and add an antifreeze for potable water to drain traps and toilet tanks. Open faucets in appropriate areas. -or- Install a reliable remote sensing device that wilt notify somebody of freezing conditions within the home. When you return home, your furnace will be ready to start, as it is not necessary to drain the antifreeze from the furnace. 2. Installation 2. CARBON MONOXIDE POISONING HAZARD If furnace is a replacement, it is usually best to install the furnace where the old one was. Choose the location or evaluate the existing location based upon the minimum clearance and furnace dimensions (Figure 4). Failure to properly vent this furnace or other appliances could result in personal injury or death. This furnace can NOT be common vented or connected to any type B, BW or L vent or vent connector, nor to any portion of a factory-built or masonry chimney. If this furnace is replacing a previously common-vented furnace, it may be necessary to resize the existing vent and chimney to prevent oversizing problems for the other remaining appliance(s). See Venting and Combustion Air Check in the Combustion & Ventilation Air section. This furnace MUST be vented to the outside. CARBON MONOXIDE POISONING HAZARD. Failure to follow this warning personal injury or death. could result in Do NOT operate furnace in a corrosive atmosphere containing chlorine, fluorine or any other damaging chemicals, which could shorten furnace life. Refer to Combustion & Ventilation Air section, Contaminated Combustion Air for combustion air evaluation and remedy. InstallationPositions This furnace can be installed in an upflow, horizontal (either left or right) or downflow airflow position. DO NOT install this furnace on its back. For the upflow position, the return air ductwork can be attached to either the left or right side panel and/or the bottom. For horizontal and downflow positions, the return air ductwork must be attached to the bottom. The return air ductwork must never be attached to the back of the furnace. Location and Clearances Refer to Figure 1 or Figure 2 for typical installation and basic connecting parts required. Refer to Figure 3 for typical horizontal direct vent installation and basic connecting parts required. Supply and return air plenums and duct are also required. 6 FROZEN AND BURST WATER PIPE HAZARD Failure to protect against the risk of freezing may result in property damage. Special precautions MUST be made if installing furnace in an area which may drop below freezing. This can cause improper operation or damage to equipment. If furnace environment has the potential of freezing, the drain trap and drainline must be protected. The use of electric heat tape or RV antifreeze is recommended for these installations. (See "Condensate Trap Freeze Protection Section") Specifications are subject to changewithout notice. 440 012024 01 6. Use a raised base for upflow furnace if the floor is damp or wet at times. 7. For downflow installations, non combustible subbase must Aluminum or non-rusting shieldrecommended. be used under the furnace unless installation is on a non *8.......... (SeeVentTermination Shielding combustible floor surface. This requirement applies even tzu_ zmm] M n _ fordimensions) ' when a coil box or cabinet is used. 20' t6imi Max.................................................................................................................................................................... ;,\ / Couplingonendsof \ " J " _ i,_ in same ,,/ _' exhaustppe Tota 8. For horizontal installations, line contact is permissible only J._ InletPipe pipe&couplingoutbetween lines formed by intersection of back and two sides atmospheric ...._ (not usedon zone I_i. . . / side structure = 8" of furnace jacket, and building joists, studs or framing. SinglePipe (203.2mm) % 9. Residential garage installations require: _" model) / • Burners and ignition sources installed at least 18" (457.2mm) above the floor. • Located or physically protected from possible damage by a vehicle. Vent PipesMUST be 10. Local codes may require a drain pan under the entire supported furnace and condensate trap when the furnace is installed in "8" i203.2mm)Min. Horizontallyand attic application. 20' (6.1m)Max. Vertically This furnace may be used for construction heat provided that all the insame atmosphericzone following conditions are met: • The furnace is permanently installed with all electrical wiring, piping, venting and ducting installed according to these installation instructions. A return air duct is provided, sealed to the furnace casing, and terminated outside the space containing the furnace. This prevents a negative pressure condition as created by the circulating air blower, * Increase minimum from8"(203.2mm) to18"(203.2mm) forcoldclimates (suscausing a flame rollout and/or drawing combustion products into the structure. tainedtemperatures 0°F (-17° C)andbelowfor24ormoreconsecutive hours). 25-23-33 • The furnace is controlled by a thermostat. It may not be "hot wired" to provide heat continuously to the structure without thermostatic control. Typical Upflow Installation Typical Downflow Installation • SeeVentTermination ShieldinginVentSection. Coupling on inside andoutsideofwall to \ .restrain ventpipe \ InletPipe (not usedon_ Single Pipe model) ,Y?]_ ] "8" (20&2mm)Min. \, i i_i>_,!_ 20' (6.1m) Max. in same atmospheric zone • xx \, 8" Min. // / ' • ii" VentPipesMUST i _ ;i besupported Horizoni tally and Vertically i i_ i i • "8" (203.2mm)Min 20';:(6.1m)Max. in same z_i /?ospheric zone • • Clean outside air is provided for combustion. This is to minimize the corrosive effects of adhesives, sealers and other construction materials. It also prevents the entrainment of drywall dust into combustion air, which can cause fouling and plugging of furnace components. The temperature of the return air to the furnace is maintained between 55 ° F (13 ° C) and 80 ° F (27 ° C), with no evening setback or shutdown. The use of the furnace while the structure is under construction is deemed to be intermittent operation per our installation instructions. The air temperature rise is within the rated rise range on the furnace rating plate, and the firing rate has been set to the rating plate value. The filters used to clean the circulating air during the construction process must be either changed or thoroughly cleaned prior to occupancy. The furnace, ductwork and filters are cleaned as necessary to remove drywall dust and construction debris from all HVAC system components after construction is completed. After construction is complete, verify furnace operating conditions including ignition, input rate, temperature rise and venting according to these instructions. :;Discharge i _r y * Increase minimum from8"(203.2mm) to18" (203.2mm) forcoldclimates(sustained temperatures 0° F(-17° C)andbelowfor24or moreconsecutive hours). 25-23-33a InstallationRequirements 1. Install furnace level. 2. This furnace is NOT to be used for temporary heat of buildings or structures under construction. Install furnace as centralized as practical with respect to the heat distribution system. Install the vent pipes as short as practical, and in accordance to these instructions. (See Vent and Combustion Air Piping section). Maintain clearance for fire safety and servicing. A front clearance of 24" (609.6mm) required and 30" (762mm) recommended for access to the burner, controls and filter. See clearance requirements in Figure 4. 3. 4. 5. 440 01 202401 CARBON MONOXIDE POISONING HAZARD Failure to follow this warning personal injury or death. could result in Do NOT operate furnace in a corrosive atmosphere containing chlorine, fluorine or any other damaging chemicals, which could shorten furnace life. Refer to Combustion & Ventilation Air section, Contaminated Combustion Air for combustion air evaluation and remedy. Furnace InstallationConsiderations The installation ofthe furnace for a given application will dictate the position ofthe furnace, the airflow, ductwork connections, vent and combustion air piping. Consideration must be given to the following: Specificationsare subject to changewithout notice. 7 Condensate Trap and Drain Lines The supplied condensate trap must be attached to the furnace side panel on either the left or right side. For horizontal installations, the drain trap is vertically attached to the side panel below the furnace. A minimum clearance of 6" (152.4mm) below the furnace is required for the condensate trap. Downward slope of the condensate drain line from the condensate trap to the drain location must be provided. Adequate freeze protection of the drain trap and the drain line must be provided. See "Condensate Drain Trap" section for further details. Leveling Proper leveling of the furnace must be provided to insure proper drainage of the condensate from the furnace. The furnace must be level to within 1/4" (6.4mm) from front to back and from side to side for upflow and downflow installations or top to bottom for horizontal installations. Vent and CombustionAir Connections For venting information literature, call 931.270.4100 with the complete model and serial number of the furnace. Special Venting Requirements for Installations in Canada Installation in Canada must conform to the requirements of CSA B149 code. Vent systems must be composed of pipe, fittings, cements, and primers listed to ULC $636. The special vent fittings and accessory concentric vent termination kits and accessory external drain trap have been certified to ULC $636 for use with those IPEX PVC vent components which have been certified to this standard. In Canada, the primer and cement must be of the same manufacturer as the vent system IPEX System 636, PVC/CPVC Primer, Purple Violet for Flue Gas Venting and IPEX System 636(1)TM,PVC Cement for Flue Gas Venting, rated Class IIA, 65 deg C. must be used with this venting system - do not mix primers and cements from one manufacturer with a vent system from a different manufacturer. Follow the manufacturer's instructions in the use of primer and cement and never use primer or cement beyond its expiration date. The safe operation, as defined by ULC $636, of the vent system is based on following these installation instructions, the vent system manufacturer's installation instructions, and proper use of primer and cement. All fire stop and roof flashing used with this system must be UL listed material. Acceptability under Canadian standard CSA B149 is dependent upon full compliance with all installation instructions. Under this standard, it is recommended that the vent system be checked once a year by qualified service personnel. The authority having jurisdiction (gas inspection authority, municipal building department, fire department, etc) should be consulted before installation to determine the need to obtain a permit. Consignes sp6ciales pour rinstallation de ventillation au Canada L'installation faite au Canada dolt se conformer aux exigences du code CSA B149. Ce syst_me de ventillation dolt se composer de tuyaux, raccords, ciments et appr_ts conformes au ULC $636. La tuyauterie de ventillation des gaz, ses accessoires, le terminal concentrique mural ainsi que I'ensemble du drain de condensat exterieur ont et6 certifies ULCS 636 pour I'application des composantes IPEX PVC qui sont certifiees & ce standard. Au Canada I'appr_t et le ciment doivent _tre du m_me manufacturier que le syst_me de ventillation - IPEX Systeme 636, Appr_t PVC/CPVC. Mauve Violette pour conduit en evacuation des gaz et IPEX Systeme 636(1)TM,ciment pour PVC pour conduit en evacuation des gaz, 6val'u_ CLASSE IIA, 65 deg. C. doit _tre utilise avec ce systeeme d'evacuation - ne pas melanger I'appr_t et le ciment d'un manufacturier avec le syst_me de ventillation d'un autre manufacturier. Bien suivre les indications du manufacturier Iors de I'utilisation de I'appr_t et du ciment et ne pas utiliser ceux-ci si la date d'expiration est atteinte. L'operation securitaire, tel que definit par ULC $636, du systeme de ventilation est base sur les instructions d'installation suivantes, ainsi que I'usage approprie de I'appr_t et ciment. Tout arret feu et solin de toit utilises avec ce systeme doivent _tre des materiaux listes UL. L'acceptation du standard Canadien CSA B419 est directement relie & I'installation conforme aux instructions ci- haut mentionnees. Le standard Canadien recommande I' inspection par un personel qualifie et ce, une fois par annee. 8 Les autoritees ayant juridiction (inspecteurs de gas, inspecteurs en b&timents, departement des incendies, etc) devraient _tre consultees avant I'instatlation afin de determiner si un permis est requis. (1) System 636 is a trademark of IPEX Inc. On the Dual Certified furnace, the vent and combustion air pipes attach to the furnace through the top panel for the upflow and horizontal installations. For the downflow installation, the vent and combustion air pipes attach to the furnace through the alternate locations on the furnace side panels. Note: On the Direct Vent furnace, the vent pipe attaches to the furnace through the side panels. The combustion air pipe attaches to the top panel or to the alternate location on the side panel. On the Single Pipe furnace, the vent pipe attaches to the furnace through the furnace side panels. Note: Repositioning of the combustion blower is required for the vent pipe connection to the furnace through the "right side" panel. See "Vent and Combustion Air Piping" section for further details. Horizontal FurnaceInstallation Typical Horizontal Installation This furnace can be installed horizontally in an attic, basement, crawl space, alcove, or suspended from a ceiling in a basement or utility room (See Figure 3). Do not install furnace on its back or in the reverse airflow positions as safety control operation will be adversely affected. If the furnace is to be suspended from the floor joists in a crawl space or the rafters in an attic, it is necessary to use steel pipe straps or an angle iron frame to rigidly attach the furnace to prevent movement. These straps should be attached to the furnace bottom side with sheet metal screws and to the rafters or joists with bolts. The preferred method is to use an angle iron frame bolted to the rafters or joists. Ifthe furnace is to be installed in a crawl space, consult local codes. A suitable concrete pad or blocks are recommended for crawl space installation on the ground. NOTE: 6" (152.4mm) bottom clearance required for condensate trap. 24" (609.6mm) inches between the front of the furnace and adjacent construction or other appliances MUST be maintained for service clearance. [30" (762mm) inches is required to remove furnace]. Keep all insulating materials clear from Iouvered door. Insulating materials may be combustible. The horizontal furnaces may be installed directly on combustible wood flooring or supports as long as all required furnace clearances are met. See Figure 3. This furnace MUST NOT be installed directly on carpeting or tile or other combustible material other than wood flooring or supports. For horizontal installation over a finished living space. A field fabricated auxiliary drain pan with drain pipe is required to prevent damage by overflow due to blocked condensate drain. Specifications are subject to changewithout notice. 440 012024 01 Dimensions and Clearances ......... F i......... MINIMUM CLEARANCES TO COMBUSTIBLE - in (mm) ................................................................................. i i i ....... A,R,NT KE MATERIALS FOR ALL UNITS - TOP A B +=i ................................... I • 0 FRONT (combustion air openings in furnace and in structure) 3" (76.2) Required For Service a LEFTSIDE REAR FRONT "24" (609.6) ALL SIDES Of SUPPLY PLENUM SIDES 1" (25.4) 0 VENT 0 TOP OF FURNACE 1" (25.4) i +8611116 ,i ELECTRICAL [ ii775) i 11/'_ -_L__ ,_ TRAP(COU.TE+LO ............................... "30" (762mm)clearancerecommendedfor furnaceremoval. GAS ........................ i :: Horizontalposition:Line contactis permissibleonly between linesformed byintersectionsof top andtwo sidesof furnace jacket, and buildingjoists,studs or framing. VENT ............. \/:' + ii / 1_11/ i lS A R NTAKE (KO) S _ ................. i.............................. i / (347'7) (ALTERNATE) TRAP(KO) .... 4Y£i16 _J! (122.2) ' +; UPFLOW/HORIZONTAL.... _+ ...... _ 21/_ THERMOSTAT f" . i !3::P) i i b _ +' t'_!8 +" i .......... 7 .......i 177,8 i i J j +; ................. +++ , (KO) ++ , t7/8 | (849,3) 24 (47,6) _ ++ 47/8., 21618 NOTE: Evaporator "A" coil drain pan dimensions may vary from furnace duct opening size. Always consult evaporator specifications for duct size requirements. ' i : _ Furnace is designed for bottom return or side return. 611.2) i 17=/6 i (439 7) i 111/1 42,9 i ; t_297 28314 (730.3) /!4 Vt6t i 13114 (336.6) + i +,; _ 11/1L '%_ i i i t Return air through back of furnace is NOT allowed. 1913116 (603.2) i+ : + (12331 i 181/2 (469,9) (609,6) Drawing is representative, but some models may vary / / / GAS (KO)\ D _i / RIGHT SIDE TRAP (KO) //_(COUNTERFLOW) ALL DIMENSIONS: Cabinet Unit Capacity *RMPT050F12 *RMPT075F14 *9MPT100J16 *RMPT125L20 A B c D E F G H 175/8 2t/8 143/4 43/8 4112 21/2 9112 (485.8} (477.7) (54) (374,7) 191/8 17518 21/8 143/4 (485.8) (477.7) (54) (374,7) 223/4 21114 115/16 18314 (577.9) (539.8) (49.2) (476,3) 241/2 *9MPV075F12 *RMPVl00J20 *RMPV125L20 *9MVX060F12 *RMVX080J20 *RMVX100L20 23 (11.1) 191/8 17518 21/8 14314 (485.8) (447.7) (54) (374,7) 191/8 17518 21/8 143/4 (485.8) (447.7) (54) (374,7) (584,2) 223/4 21114 115/16 18314 (577.9) (539.8) (49.2) (476,3) 241/2 23 7/16 23 (584.2) (11.1) 191/8 17518 21/8 14314 (485.8) (447.7) (54) (374,7) 191/8 17518 21/8 143/4 (485.8) (447.7) (54) (374,7) (584,2) 223/4 21114 115/16 18314 (577.9) (539.8) (49.2) (476,3) 241/2 (522.3) * Denotes 7/16 (584.2) (522.3) *9MVX040F12 23 23 (584.2) 7/16 (11.1) 23 (584,2) (tt1,1) (tt4.3) 4318 (tt1,1) 43/8 (tt1,1) 4t12 (tt4.3) 43/8 (tt1,1) 4t/2 (tt4.3) 43/8 (tt1,1) 4t/2 (tt4.3) 43/8 (tt1,1) 4t/2 (tt4.3) 43/8 (tt1,1) 4t/2 (tt4.3) 43/8 (tt1,1) 4t/2 (tt4.3) 43/8 (tt1,1) 4t/2 (tt4.3) 43/8 (tt1,1) 4t/2 (tt4.3) 43/8 (tt1,1) 4t/2 (tt4.3) 43/8 (tt1,1) 4112 (tt4.3) 4t/2 (tt4.3) (6&5) 21/2 (241.3) 9112 (6&5) (241.3) 25/8 113/8 (56,7) (288.9) 21/4 12114 (57,2) (311.2) 21/2 (5&5) 21/2 (5&5) 9t/2 113/8 (288.9) 21/4 12114 (57,2) (311.2) 21/2 (5&5) 13114 (336,6) 17/8 (47.6) (609.6) (241.3) 25/8 21/2 21/41 THERMOSTAT(57.2)........................ 9t/2 (56,7) (5&5) TRAP (KO) UPFLOW/HORIZONTAL (241.3) 9t/2 (241.3) 9t/2 (241.3) 25/8 113/8 (56,7) (288.9) 21/4 12114 (57.2) (311.2) Brand 440 01 202401 413116 VENT (KO) Top 19t/8 (522.3) *9MPV050F12 Bottom in (mm) ELECTRICAL (KO) AIRINTAKE (KO) (ALTERNATE) Specificationsare subject to changewithout notice. 25-23-36b 9 Knock Outs Hammer and Screwdriver Used for Knockout CUT HAZARD Failure to follow personal injury. this caution may result in Sheet metal parts may have sharp edges or burrs. Use care and wear appropriate clothing, safety glasses and gloves when handling parts and servicing furnaces. Use a hammer and screwdriver to strike a sharp blow (see Figure 5) directly to the knockout tie points or use a hammer in the upper left corner of the desired knockout. Remove any burrs and sharp edges. 25-40-06 NOTE: If a knockout does not come out after two sharp blows, pull and snip as needed to remove the knockout. 3. Combustion & Ventilation Air OutdoorCombustionAir Method For Single Pipe Installation (Non-Direct Vent) A space having less than 50 cubic feet per 1,000 BTUH (4.8 cubic meters per kW) input rating for all gas appliances installed in the space requires outdoor air for combustion and ventilation. CARBON MONOXIDE POISONING HAZARD Failure to provide adequate combustion and ventilation air could result in personal injury or death. Use methods described here combustion and ventilation air. to provide Furnaces require ventilation openings to provide sufficient air for proper combustion and ventilation of flue gases. All duct or openings for supplying combustion and ventilation air must comply with National Fuel Gas Code, NFPA54/ANSI Z223.1, 2006 (or current edition) and applicable provisions of local building codes. Note: The Combustion & Ventilation Air Section in this document, uses tables and information from the ANSI Z223.1/NFPA 54. For use in Canada, use CSA B149.1 for this information. 1. Section 9.3, Air for Combustion and Ventilation, of the National Fuel Gas Code, National Fuel Gas Code (NFGC), ANSI Z223.1-2006/NFPA 54-2006 in the U.S., 2. Sections 8.2, 8.3, 8.5, 8.6, 8.7, and 8.8 of National Standard of Canada, Natural Gas and Propane Installation Code (NSCNGPIC), CSA B149.1-05 in Canada, 3. Applicable provisions of the local building code. This furnace can NOT be common vented or connected to any type B, BW or L vent or vent connector, nor to any portion of a factory-built or masonry chimney. Multistory venting is NOT permitted. If this furnace is replacing a previously common-vented furnace, it may be necessary to resize the existing vent and chimney to prevent oversizing problems for the other remaining appliance(s). See "Venting and Combustion Air Check" in this section. This furnace MUST be vented to the outside. When the installation is complete, check that all appliances have adequate combustion air and are venting properly. See Venting And Combustion Air Check in "Gas Vent Installation" Section in this manual. 10 Air Openingsand Connecting Ducts 1. Total input rating for all non direct vent gas appliances MUST be considered when determining free area of openings. 2. Connect ducts or openings directly to outside. 3. When screens are used to cover openings, they MUST be no less than 1/4" (6.4mm) mesh. 4. The minimum dimension of rectangular air ducts MUST NOT be less than 3" (76.2mm). 5. When sizing grille or louver, use the free area of opening. If free area is NOT stamped or marked on grill or louver, assume a 20% free area for wood and 60% for metal. Confined Space Installation NOTE: A confined space is defined as an area with less than 50 cubic feet per 1,000 BTUH (4.8 cubic meters per kW) input rating for all gas appliances installed in the area. Requirements 1. Provide confined space with sufficient air for proper combustion and ventilation of flue gases using horizontal or vertical ducts or openings. 2. Figure6 illustrate how to provide combustion and ventilation air. A minimum of two permanent openings, one inlet and one outlet, are required. a. b. One opening MUST commence within 12" (304.8mm) of the floor and the second opening MUST commence within 12" (304.8mm) of the ceiling. Size openings and ducts per Table 1. c. Horizontal duct openings require 1 square inch of free area per 2,000 BTUH (11 cm2/kW) of combined input for all gas appliances in the space (see Table 1). d. Vertical duct openings or openings directly communicating with the outdoors require 1 square inch of free area per 4,000 BTUH (5.5 cm2/kW) for combined input of all gas appliances in the space (see Table 1). Specificationsare subject to changewithout notice. 440 012024 01 Outside Air (This is ONLY a guide. Subject to codes of country having jurisdiction.) This installationNOTapprovedin Canada Ga Ven / Gas Vent .__Gable fVentilated Vent .... ou: Air Attic_ f Z i Soffit Vent Minimum OneInlet and One Outlet Air Supply is Required May be in any CombinationShown Air (1) _rnacl OutletAir(1) Inlet Alternate Inlet Air (1) Air (2) Inlet Air Opening Must be Within12" (304.8mm)of floor Outlet Air Opening Must be Within12" (304.8mm)of ceiling (1) 1 SquareInch per 4000 BTUH (2) 1 SquareInch per 2000 BTUH One opening MUST be within 12" (304.8mm) of the floor and the second opening within 12" (304.8mm) of the ceiling• 3• c• Outdoor openings sized as follows. 1) a. 1 sq. in of free area per 3,000 BTUH (7 cm2/kW) for combined input of all gas appliances in the space (see Table 1) and Calculate the Ratio of all Indoor Space volume divided by required volume for Indoor Combustion Air Method. 2) b. not less than the sum of the areas of all vent connectors in the space. Outdoor opening size reduction Factor is 1 minus the Ratio in 1) above. 3) Minimum size of Outdoor openings shall be the size required in Outdoor Combustion Air Method above multiplied by reduction Factor. The opening shall commence within 12" (304.8mm) of the top of the enclosure. Appliances shall have clearances of at least 1" (25.4mm) from the sides and back and 6" (152.4mm) from the front. The opening shall directly communicate with the outdoors or shall communicate through a vertical or horizontal duct to the outdoors or spaces (crawl or attic) that freely communicate with the outdoors. 4. 5• Horizontal duct openings require 1 square inch of free area per 2,000 BTUH of combined input for all gas appliances in area (see Table 1). 6• Vertical duct openings or openings directly to outside require 1 square inch of free area per 4,000 BTUH (5.5 cm2/kW) for combined input of all gas appliances in area (see Table 1). Size openings and ducts per Table 1. a. Indoor openings that comply with Combustion Air Method below and the Indoor b. Outdoor openings located as required in the Outdoor Combustion Air Method above and Free Area BTUH(kW) InputRating Minimum FreeAreaRequired for EachOpening or DucttoOutdoors SingleOpening TwoVerticalDuctsorOpenings RoundDuct BTUH(kW) BTUH(kW) BTUH(kW) sq.in./3,000(1cm2/.135) sq.in./4,000(1 cm2/.18) sq.in./4,000(6.5cm2/.18) TwoHorizontal Ducts BTUH(kW) sq.in./2,000(1 cm2/.09) 40,000(11.72) 50,000(14.65) 20sq.in.(129cm2) 25sq.in.(161cm2) 13.34sq.in.(86cm2) 16.7sq.in.(108cm2) 10sq.in.(65cm2) 12.5sq.in.(81cm2) 4" (101.6mm) 4" (101.6mm) 60,000(17.58) 75,000(21.98) 30sq.in.(194cm2) 37.5sq.in.(242cm2) 20sq.in.(129cm2) 25sq.in.(161cm2) 15sq.in.(97cm2) 18.75sq.in.(121cm2) 5" (127mm) 5" (127mm) 80,000(23.45) 40sq.in.(258cm2) 26.7sq.in.(172cm2) 20sq.in.(129cm2) 5" (127mm) 100,000(29.31) 125,000(36.63) 50sq.in.(322cm2) 62.50sq.in.(403cm2) 33.3sq.in.(215cm2) 41.7sq.in.(269cm2) 25sq.in.(161cm2) 31.25sq.in.(202cm2) 6" (152.4mm) 7" (177.8mm) EXAMPLE: Determining Free Area Furnace 100,000 29.31 Furnace 100,000 29.31 44001202401 + + Water Heater 30,000 8.8 Water Heater 30,000 8.8 = = Total Input (130,000 ÷ 4,000) (38.11 ÷ .18) Total Input (130,000 ÷ 2,000) (38.11 ÷ .09) Specifications are subject to changewithout notice. 32.5 Sq. In. Vertical 210 cm2 Vertical 65 Sq. In. Horizontal 423 cm2 Horizontal 11 Indoor CombustionAir (UnconfinedSpace) Standard and Known-Air-Infiltration Rate Methods © NFPA & AGA Indoor air is permitted for combustion and ventilation, if the Standard or Known-Air-Infiltration Rate Method is used. CARBON MONOXIDE POISONING HAZARD Failure to supply adequate combustion air could result in personal injury or death. Most homes will require additional air from outdoors for combustion and ventilation. A space with at least 50 cubic feet per 1,000 BTUH (4.8 cubic meters per kW) input rating or homes with tight construction may need outdoor air, supplied through ducts, to supplement air infiltration for proper combustion and ventilation of flue gases. The Standard Method may be used, if the space has no less volume than 50 cubic feet per 1,000 BTUH (4.8 cubic meters per kW) of the maximum input ratings for atl gas appliances installed in the space. The standard method permits indoor air to be used for combustion and ventilation air. The Known Air Infiltration Rate Method shall be used if the infiltration rate is known to be less than 0.40 air changes per hour (ACH) and equal to or greater than 0.10 ACH. Infiltration rates greater than 0.60 ACH shall not be used. The minimum required volume of the space varies with the number of ACH and shall be determined per Table 2 or Equations 1 and 2. Determine the minimum required volume for each appliance in the space, and add the volumes together to get the total minimum required volume for the space. CARBON MONOXIDE POISONING HAZARD Failure to supply additional air by means of ventilation grilles or ducts could result in personal injury or death. An unconfined space or homes with tight construction may not have adequate air infiltration for proper combustion and ventilation of flue gases. Most homes will require additional air. The Known Air Infiltration Rate Method shall be used if the infiltration rate is known to be less than 0.40 air changes per hour (ACH) and equal to or greater than 0.10 ACH. Infiltration rates greater than 0.60 ACH shall not be used. The minimum required volume of the space varies with the number of ACH and shall be determined per Table 2 or Equations 1 and 2. Determine the minimum required volume for each appliance in the space, and add the volumes together to get the total minimum required volume for the space. CARBON MONOXIDE POISONING HAZARD. Failure to supply additional air by means of ventilation grilles or ducts could result in personal injury or death. An unconfined space or homes with tight construction may not have adequate air infiltration for proper combustion and ventilation of flue gases. Most homes will require additional air. MINIMUM SPACE VOLUME FOR 100% COMBUSTION AND VENTILATION AIR FROM INDOORS OtherThanFan-Assisted Total ACH 30,000BTU (8,790kW) 40,000BTU (11,720kW) 50,000BTU (14,650kW) 0,60 1,050 (29,7) 1,400 (39,2) 1,750 (49) 0,50 1,260 (35,3) 1,680 (47,04) 2,100 (58,8) 0,40 1,575 (44,1) 2,100 (58,8) 0,30 2,100 (58,8) 2,800 (78,4) 0,20 3,150 (88,2) 0,10 6,300 (176,4) 0,00 NP Fan-assisted Total 50,000BTU (14,650kW) 75,000 (21,975kW) 100,000 BTU (29,300kW) 125,000BTU (36,625kW) 1,250(35) 1,875 (52,5) 2,500 (70) 1,500(42) 2,250 (63) 3,000 (84) 3,750 (105) 2,625 (73,5) 1,875(52,5) 2,813 (78,8) 3,750 (105) 4,688 (131,3) 3,500 (98) 2,500(70) 3,750 (105) 5,000 (140) 6,250 (175) 4,200 (117,6) 5,250 (147) 3,750(105) 5,625 (157,5) 7,500 (210) 9,375 (262,5) 8,400 (235,2) 10,500 (294) 7,500(210) 11,250 (315) 15,000 (420) 18,750 (525) NP NP NP NP NP NP ft 3 (m 3) ACH = Air Changes per Hour NP = Not Permitted Table 2 Minimum Space Volumes were determined by using the following equations from the National Fuel Gas Code ANSI Z223.1/N FPA 54-2006, 9.3.2.2: 1. For appliances other than fan-assisted appliances (such as a draft hood-equipped water heater), calculate using the following equation: 2. For fan-assisted appliances calculate using the following equation: Required Volume fan_ 3,125 (87,5) (such as this furnace), 15ft3 ( ACH .fan ! Required Volume fan _ .42 m 3 _, ACH -- ACH -- 59 m3 ACH \ [ fan .293 ) kW 1000 BTUH ! Required Volume other _ ) 1000 BTU H _ \ | other ) where: [ other = all appliances other than fan-assisted [ fan = fan-assisted input in BTUH appliance input in BTUH .293 kW ACH = air change per hour (percent of volume of space exchanged per hour, expressed as a decimal) 12 Specificationsare subject to changewithout notice. 440 012024 01 The following requirements apply to the Standard Method and to the Known Air Infiltration Rate Method. • Adjoining rooms can be considered part of a space, if there are no closable doors between rooms. • • • • • An attic or crawl space may be considered a space that freely communicates with the outdoors provided there are adequate ventilation openings directly to outdoors. Openings MUST remain open and NOT have any means of being closed off. Ventilation openings to outdoors MUST be at least 1 square inch of free area per 4,000 BTUH (5.5 cm2/kW) of total input rating for all gas appliances in the space. Combining spaces on the same floor level. Each opening shall have a free area of at least 1 in2/1,000 BTUH (22cm2/kW) of the total input rating of all gas appliances in the space, but not less than 100 in2 (645 cm2). One opening shall commence within 12" (304.8 mm) of the top and one opening shall commence within 12" (304.8mm) of the bottom of the enclosure. The minimum dimension of air openings shall be at least 3" (76.2 mm). Combining spaces on different floor levels. The volumes of spaces on different floor levels shall be considered communicating spaces if connected by one or more permanent openings in doors or floors having a free area of at least 2 in2/1,000 Btuh (44 cm2/kW) of total input rating of all gas appliances. In spaces that use the Indoor Combustion Air Method, infiltration should be adequate to provide air for combustion, ventilation and dilution of flue gases. However, in buildings with unusually tight construction, additional air MUST be provided using the methods described in section titled Outdoor Combustion Air Method: Unusually tight construction is defined as Construction with 1. Walls and ceilings exposed to the outdoors have a continuous, sealed vapor barrier. Openings are gasketed or sealed and 2. Doors and openable windows are weather stripped and 3. Other openings are caulked or sealed. These include joints around window and door frames, between sole plates and floors, between wall-ceiling joints, between wall panels, at penetrations for plumbing, electrical and gas lines, etc. VentilationAir Some provincial codes and local municipalities require ventilation or make-up air be brought into the conditioned space as replacement air. Whichever method is used, the mixed return air temperature across the heat exchanger MUST not fall below 60 ° so that flue gases will not condense excessively in the heat exchanger. Excessive condensation will shorten the life of the heat exchanger and possibly void your warranty. Venting and CombustionAir Check NOTE: If this installation replaces an existing furnace from a commonly vented system, the original venting system may no longer be sized to properly vent the attached appliances. An improperly sized venting system may cause the formation of condensate in the vent and the leakage or spillage of vent gases. To make sure there is adequate combustion air for all appliances, MAKE THE FOLLOWING CHECK. Vent Check iiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiii Vent Pipe----_ Typical Gas Water Heater sDraft f [ I Hood "_ I I _ _ j____ v Match I If flame pulls towards draft hood, this indicates sufficient venting. The following information is supplied to allow the installer to make adjustments to the setup of existing appliances, IF REQUIRED, based on good trade practices, local codes, and good judgement of the installer. Manufacturer does NOT take responsibility for modifications made to existing equipment. CARBON MONOXIDE POISONING HAZARD Failure to follow the steps outlined below for each appliance connected to the venting system being placed into operation, could result in carbon monoxide poisoning or death: The following steps shall be followed for each appliance connected to the venting system being placed into operation, while all other appliances connected to the venting system are not in operation: 1. Seal any unused openings in the venting system. 2. Inspect the venting system for proper size and horizontal pitch, as required in the National Fuel Gas Code, ANSI Z223.1/NFPA 54 or CSA B149.1, Natural Gas and Propane Installation Code and these instructions. Determine that there is no blockage or restriction, leakage, corrosion and other deficiencies which could cause an unsafe condition. 3. As far as practical, close all building doors and windows and all doors between the space in which the appliance(s) connected to the venting system are located and other spaces of the building. 4. Close fireplace dampers. 5. Turn on clothes dryers and any appliance not connected to the venting system. Turn on any exhaust fans, such as range hoods and bathroom exhausts, so they are operating at maximum speed. Do not operate a summer exhaust fan. 6. Followthe lighting instructions. Place the appliance being inspected into operation. Adjust the thermostat so appliance is operating continuously. 7. Test for spillage from draft hood equipped appliances at the draft hood relief opening after 5 minutes of main burner operation. Use the flame of a match or candle. (Figure 7) 8. If improper venting is observed, during any of the above tests, the venting system must be corrected in accordance with the National Fuel Gas Code, ANSI Z223. 1/NFPA 54 and/or CSA B149.1, Natural Gas and Propane Installation Code. 9. After it has been determined that each appliance connected to the venting system properly vents when tested as outlined above, return doors, windows, exhaust fans, fireplace dampers and any other gas-fired burning appliance to their previous conditions of use. 440 01 202401 Specificationsare eubject to changewithout notice. 13 For Two Pipe Installation (DirectVent) This furnace can NOT be common vented or connected to any type B, BW or L vent or vent connector, nor to any portion of a factory-built or masonry chimney. If this furnace is replacing a previously common-vented furnace, it may be necessary to resize the existing vent and chimney to prevent oversizing problems for the other remaining appliance(s). See "Venting and Combustion Air Check" in this section. This furnace MUST be vented to the outside. 4. Vent and Combustion Air Piping CARBON MONOXIDE POISONING HAZARD Failure to properly vent this furnace could result in personal injury or death. Applicable ASTM Standards for Vent Materials Cell Sch.40 SDR Solv. Materials Pipe Pipe Core Fittings Primer Cement Pipe ABS D1527 PVC D1785 D224t CPVC F44t F442 F628 D2468 & D2661 -- D2235 F891 D2466 & D2665 F656 D2564 F438 -- F493 Use methods described here to provide combustion and ventilation air. Dual Certified (*SMPT,*SMPV,*SMVX Models) Direct or Non-DirectVent This furnace is certified as a Category IV furnace. This furnace can be installed as a direct vent furnace using outside air for combustion or the furnace can use air from inside the structure for combustion. The INLET air pipe is optional. If combustion air comes from inside the structure, adequate make up air MUST be provided to compensate for oxygen burned. See Confined Space Installation in the Combustion and Ventilation Air chapter. If combustion air is drawn from outside the structure, it MUST be taken from the same atmospheric pressure zone as the vent pipe. ContaminatedCombustionAir Installations in certain areas or types of structures will increase the exposure to chemicals or halogens that may harm the furnace. The following areas or types of structures may contain or have exposure to the substances listed below. The installation must be evaluated carefully as it may be necessary to provide outside air for combustion. buildings. ABS to PVC Commercial • Buildings with indoor pools. • Furnaces installed in laundry rooms. • Furnaces installed in hobby or craft rooms. • • Furnaces installed near chemical storage areas. Permanent wave solutions for hair. • Chlorinated waxes and cleaners. • Chlorine based swimming pool chemicals. • Water softening chemicals. • • De-icing salts or chemicals. Carbon tetrachloride. 6. • Halogen type refrigerants. 7. • Cleaning solvents (such as perchloroethylene). • Printing inks, paint removers, varnishes, 5. • Hydrochloric acid. • Sulfuric Acid. • Solvent cements and glues. • Antistatic fabric softeners for clothes dryers. • Masonry acid washing materials. 8. 9. Vent and CombustionAir Piping Guidelines D3138 NOTE: 1) In Canada, all pipe, fittings & cements must conform to applicable CSA standards or to local codes having jurisdiction. 2) Only use solvent cements that are marked for use with the specific venting material. 3) ABS to PVC transition joints REQUIRE a special solvent cement that meets the requirements of ASTM D3138. 4) Refer to ASTM D2855 for general procedure to use for cementing plastic pipe and fittings. NOTE: In order to create a seal that allows future removal of pipe, RTV sealant MUST be used on the inlet pipe where it joins to the furnace. NOTE: All vent piping MUST be installed in compliance with local codes or ordinances, these instructions, good trade practices, and codes of country having jurisdiction. 1. Determine the best routing and termination for the vent pipe and air inlet pipe by referring to all of the instructions and guidelines in this Section. 2. Determine the size required for the vent pipe and air inlet pipe. 3. Loosely assemble all venting parts without adhesive (pipe joint cement) for correct fit before final assembly. 4. Furnace shall be installed so as to prevent the accumulation of condensate. • etc. .......... -- Use of vertical piping is preferred because there will be some moisture in the flue gases that may condense as it leaves the vent pipe (See Instructions For Horizontal Vents). The vertical vent pipe MUST be supported so that no weight is allowed to rest on the combustion blower. Exhaust vent piping or air inlet piping diameter MUST NOT be reduced. All exhaust vent piping from the furnace to termination MUST slope upwards. A minimum of 1/4" (6.4mm) per foot (304.8mm) of run is required to properly return condensate to the furnace drain system. Use DWV type long radius elbows whenever possible, as they provide for the minimum slope on horizontal runs and they provide less resistance in the vent system. If DWV elbows cannot be used, use two, 45 ° elbows when possible. On horizontal runs the elbows can be slightly misatigned to provide the correct slope. This furnace is approved for venting with Schedule 40 PVC, CPVC, ABS fittings, and Cellular Core and SDR-26 PVC pipe. 14 Specificationsare subject to changewithout notice. 440 012024 01 10. All horizontal pipe runs MUST be supported at least every five feet with galvanized strap or other rust resistant material. NO sags or dips are permitted. 11. All vertical pipe runs MUST be supported every six feet where accessible. 12. The maximum pipe length is 40' (12.2m) total in the inlet or outlet side of the system. Up to five, 90 ° elbows can be used on the inlet or the outlet. With the Concentric Vent Termination Kits (NAHA001CV or NAHA002CV), the maximum pipe length is 35' (10.7m) with four 90 ° elbows. If more elbows are required, reduce the length of both the inlet and exhaust pipes 5' (1.5m) for each additional elbow used. (See Table 3 or Table 4). 13. The minimum vent length is 5' (1.5m) of PVC. 14. The piping can be run in the same chase or adjacent to supply or vent pipe for water supply or waste plumbing. It can also be run in the same chase with a vent from another 90+ furnace. NOTE: In NO case can the piping be run in a chase where temperatures can exceed 140 ° F (60 ° C). or where radiated heat from adjacent surfaces would exceed 140° F(60 ° C). 15. The vent outlet MUST be installed to terminate in the same atmospheric pressure zone as the combustion air inlet. 16. The vent system can be installed in an existing unused chimney provided that: • Both the exhaust vent and air intake run the length of the chimney. • No other gas fired appliance or fireplace (solid fuel) is vented into the chimney. • The top of the chimney MUST be sealed flush or crowned up to seal against rain or melting snow so ONLYthe piping protrudes. • The termination clearances shown in Figure8 are maintained. 17. Furnace applications with vertical vents requiring vent diameter increaser fittings must have increaser fittings installed in vertical portion of the vent. Condensate will be trapped in the vent if the vent diameter is increased prior to having an elbow turned upward. This could cause nuisance tripping of the pressure switch. CombustionAir and Vent Piping Insulation Guidelines NOTE: Use closed cell, neoprene insulation or equivalent. If Fiberglass or equivalent insulation is used it must have a vapor barrier. Use R values of 7 up to 10' (3.1m), R-11 if exposure exceeds 10' (3.1 m). If Fiberglass insulation is used, exterior to the structure, the pipe MUST be boxed in and sealed against moisture. 1. When the vent or combustion air pipe height above the roof exceeds 30" (76.2mm), or if an exterior vertical riser is used on a horizontal vent to get above snow levels, the exterior portion MUST be insulated. 2. When combustion air inlet piping is installed above a suspended ceiling, the pipe MUST be insulated with moisture resistant insulation such as Armaflex or other equivalent type of insulation. 3. Insulate combustion air inlet piping when run in warm, humid spaces. Sizing CombustionAir and Vent Pipe Consult Table 3 or Table 4 to select the proper diameter exhaust and combustion air piping. Exhaust and combustion air piping is sized for each furnace Btuh size based on total lineal vent length (on inlet or outlet side), and number of 90 ° elbows required. 1. Double Pipe Installation-If installing as a direct-vent appliance, consult Table 4 to select the proper diameter exhaust and combustion air piping. Exhaust and combustion air piping is sized for each furnace Btuh size based on total lineal vent length (on inlet or outlet side), and number of 90 ° elbows required. 2. Single Pipe Installation-If installing as a non-direct vent appliance, (single outlet pipe and no inlet pipe) refer to Table 3. The table shows the maximum number of elbows allowed with any given pipe diameter and length of run. 440 01 202401 3. Use of Elbows-Two 45 ° elbows can be substituted for one 90 ° elbow. The elbow or elbows used for vent termination outside the structure ARE counted, including elbows needed to bring termination above expected snow levels. Pipe Diameter Single Piping Table ONLY 40,000, 50,000, 60,000 & 75,000 Btuh Furnaces 40' (12.2m) & (5) 90° elbows with 2" (50.8mm) PVC pipe 80,000 & 100,000 Btuh Furnace 40' (12.2m) & (5) 90° elbows with 3" (76.2mm) PVC pipe 125,000 Btuh Furnace 40' (12.2m) & (5) 90° elbows with 3" (76.2mm) PVC pipe The minimum vent length is 5' (1.5m) of PVC. Elbows are DWV Long Radius Type for 2" (50.Smm) and 3" (76.2mm) vents. If more than five elbows are required, reduce the length of both the inlet and exhaust pipes 5' (1.5m) for each additional elbow used. If less than five elbow are required, the length can be INCREASED by 5' (1.5m) for each additional elbow NOT used. NOTE: It is allowable to use larger diameter pipe and fitting than shown in the tables but not smaller diameters than shown. Pipe Diameter Table Dual Piping ONLY 40,000, 50,000, 60,000 & 75,000 Btuh Furnaces 40' (12.2m) & (5) 90° elbows with 2" (50.8mm) PVC pipe 80,000 & 100,000 Btuh Furnace 40' (12.2m) & (5) 90° elbows with 3" (76.2mm) PVC pipe 125,000 Btuh Furnace 40' (12.2m) & (5) 90° elbows with 3" (76.2mm) PVC pipe The minimum vent length is 5' (1.5m) of PVC. Elbows are DWV Long Radius Type for 2" (50.Smm) and 3" (76.2mm) vents. If more than five elbows are required, reduce the length of both the inlet and exhaust pipes 5' (1.5m) for each additional elbow used. If less than five elbow are required, the length can be INCREASED by 5' (1.5m) for each additional elbow NOT used. * Feet of pipe is whichever pipe run is the longest, either inlet or outlet side. For venting table, see"Concentric Termination Kit" in this manual. Vent Termination Clearances CARBON MONOXIDE POISONING HAZARD Failure to properly vent this furnace death and/or personal injury. Inlet and outlet pipes above each other. could result in may NOT be vented directly 1. Determine termination locations based on clearances specified in following steps and as shown in Figure 8, Figure 9, Figure 22, through Figure 30. For "Concentric Termination Kit" clearances, see Figure 32, Figure 33, Figure 34, Figure 35 and Figure 36 in this manual. 2. This furnace is Dual Certified and can be installed as a single pipe appliance (all combustion from inside the structure) or as a direct vent appliance where all combustion air is taken from outside the structure. 3. 4. For Single Pipe installation refer to Figure 9 for vent termination clearances. For Direct Vent installation, refer to Figure 8 for vent termination. Specificationsare subject to changewithout notice. 15 Figure 8 D Direct Vent Termination Clearance E_ _X_ AIR SUPPLY INLET VENTTERMINAL AREA WHERE TERMINAL IS NOT PERMITED \\\\x Item Clearance A Clearance above anticipated B grade, snow Clearance Description veranda, Canadian porch, deck, balcony, or 12 inches(30 or door that may be opened 12 inches (91 Clearance D Vertical to a permanently clearance terminal within centerline F Clearance to an OL_side G Clearance to an inside H Clearance to each electrical meter Clearance to non-mechanical the combustion Clearance to a mechanical Clearance under M Clearance to each below terminal vent or other vent Clearance from Clearance driveway above located porch, direct terminal a plumbing with the current In accordance with the cu trent ANSI above roof if veranda, 3 feet Btuh (3 kW) 9 inches > 100,000 Btuh (30 kW) or (23 era) for appliances 50,000 Btuh 50,000 Btuh 15kW), > 1O,0O0 Btuh 12 inches (30cm) (3kW) for appliances and s > (ISkW vent CSA extended above or water m) above the meter/regulator or 3 feet (9t cm) within 15 feet(4.5 m) above the assembly (91 cm) (23 era) for appliances > 100,000 Btuh (30 cm) (3 kW) for (1.83 m) (23 cm) for _ 50,000 > 50,000 Btuh Btuh 3 feet (91 cm) 12 inches(30 cm) 12 inches em) (30 9 inches appliances (15kW), (15kW) above > 10,000 12 inches if within (30cm) 10 feet Btuh (3kW) and for appliances (3re)horizontally + 12 inches (30 cm) heater or exhaust. vent, intake water heater 3 feet (91 cm) 3 feet (91 cm) 3 feet (91 cm) 3 feet (91 cm) 7 feet (2.t or exhaust. stack B149.1, 15 feet (4.5 and s 100,000 Btuh (30 kW), 36 inches appliances > 100,000 Btuh (3 kW) 6 feet inlake within meter/regulator 12 inches or balcony to a dryer (91 cm) assembly inlet Natural Gas Z223.1/NFPA and Propane 54, National Fuel 3m)** Installation Code Gas Code surface porch, deck, or balcony not specified in ANSI Z223.1/NFPA installation instructions not terminate above inlet to building deck, vent vent In accordance shall > 10,000 kW), 36 inches the paved sidewalk or paved on public property (2.) A vent cm) for appliances 3 feet of a dryer direct (1.) For clearances manufacturer's from appliance air supply of the furnace appliances p only for appliances Btuh(30 [he assembly side of the centerline appliance's Q extended air supply a veranda, to the vent or other cm) above outlet air inlet to any other L (46 located of 2 feet(61em) regulator regulator K Perrnitted (30 cm) s 100,000 soffit service J 18" soffit side of the centerline or gas to service + (2) corner Clearance # Installation (30 cm) corner I vent, U.S. 12 inches of the terminal to an unventilated Clearance (1) window distance Clearance vent, closed to a ventilated a horizontal E N Inslallafion # level to a window and C cm) above a sidewalk is fully open on a mthimum 54 or CSA B t49.1, or paved driveway that of two sides clearances is located beneath the floor. shall be in accordance between two single family with local inetallation dwellings and serves codes both and the requirements of the gas supplier and the dwellings. Notes: 1, The vent for this appliance shall not terminate a. Over public walkways; or b. Near soffit vents or crawl space vents or other areas where condensate or vapor could create a nusalnee or hazard or property damage; or e. Where condensate vapor could cause damage or could be detrimental to the operation of regulators, relief valves, or other equipment. 2. When locating vent terminations, consideration must be given to prevailing winds, location, and other conditions which may cause recirculation of the combustion products of adjacent vents. Recirculation can cause poor combustion, inlet condensate problems, and accelerated corrosion of the heat exchangers. 3. Avoid venting under a deck or large overhang. Recirculation could occur and cause performance or system problems. 440 012024 01 16 Specifications are eubject to change without notice. Other than Direct Vent Termination Clearance D VENT Item TERMINAL \_ _X_ AIR SUPPLY Clearance Descriptions E_ INLET AREA WHERE TERMINAL IS NOT PERMITED Canadian Installation (t) U.S. Installation (2) A Clearance above grade, veranda, porch, deck, balcony, or anticipated snow level 12 inches (30cm) # 12 inches (30 cm) B Clearance to a window or door that may be opened 6 inches (15 cm) for appliances -< 10,000 Btuh (3 kW) 12 inches ( 30 cm) for appliances > 10,000 Btuh (3 kW0) and -< 100,000 Btuh (30 kW), 36 inches (91 cm) for appliances > 100,000 Btuh (30 kW) 4 feet(1.2 m) below or to the side of the opening. 1 foot(30 cm above the opening. C Clearance to a permanently closed window D Vertical clearance to a ventilated soffit located above the electrical meter or gas service regulator assembly 3 feet (91 cm) within 15 feet(4.5 m) above the meter/regulator assembly 3 feet (91 cm) Within 15 feet (4.5 m) above the meter/regulatol assembly I Clearance to service regulator vent outlet 3 feet (91 cm) J Clearance to non-mechanical 6 inches (15 cm) for appliances -< 10,000 Btuh (3 kW) 12 inches ( 30 cm) for appliances > 10,000 Btuh (3 kW0) terminal within a horizontal distance of 2"(61cm) from the centerline of the terminal E Clearance to an unventilated soffit F Clearance to an outside corner G Clearance to an inside corner H Clearance to each side of the centerline extended above air supply inlet to building or the combustion air inlet to any other appliance and -< 100,000 36 inches (91 K Clearance to a mechanical air supply inlet L Clearance under a veranda, porch, deck, or balcony M Clearance to each below terminal vent, vent or other side of the centerline of the furnace appliance's direct 6 feet(1.83 extended to a dryer vent intake or water Clearance from p Clearance driveway above located In accordance with the current CSA In accordance with the currant ANSI above roof am) cm) above if within 10 feet (3 m horizontally) + stack paved sidewalk or paved on public property (2.) 3 feet(91 heater O (1.) above opening. (30 kW) or exhaust. Clearance to the vent terminal of a dryer vent, water heater vent, or ether appliances direct vent intake or exhaust. vent Btuh 4 feet(1.2 m) below or to the side of opening: 1 foot (30 cm) or N a plumbing > 100,000 m) 12 inches(30 above Btuh (30 kW) cm) for appliances B149.1, Natural Z223.1/NFPA 7 feel (2.13m)** Gas and Propane 54, National Fuel Installation Gas 7 feet (2.13m) Code Code # 18'(46cm) + Permitted only if veranda, porch, deck, or balcony is fully open on a minimum of two sides beneath the floor. surface For clearances not specified in ANSI Z223.1/NFPA 54 or CSA B149.1, clearances shall be in accordance with local installation codes and Ihe requirements of the gas supplier and the Manufacturer's installation instructions. ** A vent shall not terminate above a sidewalk or paved driveway that is located between two single family dwellings and serves both dwellings. Notes: 1. The vent for this appliance shall not terminate a. Over publicwalkweys; or b. Nears__itvents_rcraw_spacevents_r_therareaswherec_ndensate_rvap_rc_u_dcreateanusiance_rhazard_rpr_pertydamage;_r c. Wherec_ndensatevap_rc_u_d_ausedamage_r_dbedetrimenta_t_t_e_perati_n_fregu_a_rs_re_iefva_ves_r_therequipment_ 2. 3 When locating vent terminations, consideration must be given to prevailing winds, location, and other c onditions which may cause recirculation of the cembustiob products of adjacent vents. Recirculation can cause poor combustion, inlet condensate problems, and accelerated corrosion of the heat exchangers. Avoid venting under a deck or large overhang. 440 01 202401 Recirculation could occur end cause performance or system problems. Specificationsare eubject to changewithout notice. A05013 17 CondensateDrain Trap DO NOT trap the drain line in any other location than at the condensate drain trap supplied with the furnace. This furnace removes both sensible and latent heat from the products of combustion. Removal of the latent heat results in condensation of the water vapor. The condensate is removed from the furnace through the drains in the plastic transition and the vent fitting. The drains connect to the factory installed internally mounted condensate drain trap on the left or right side of the furnace. If possible, DO NOT route the drain line where it may freeze. The drain line must terminate at an inside drain to prevent freezing of the condensate and possible property damage. The startup of a new furnace will involve a cycle or two of the furnace to properly prime the condensate trap with water. Until the trap is fully primed, some condensate will be pulled into the combustion blower. The furnace may cycle on the pressure switch connected to the plastic transition box due to condensate buildup. After the trap is primed, the condensate will start draining from the furnace. The combustion blower will clear out any remaining condensate in the blower housing through the vent fitting downstream of the blower. Note that the condensate trap can also be primed by pouring water into the 1/2" (12.7mm) drain hose. Remove the1/2 '' (12.7mm) ID drain hose from either the gutter or the white PVC tee trap. Using a funnel pour eight (8) ounces of water into 1/2" (12.7mm) ID drain hose. Water will flow through the drain hose and into the condensate drain trap. This will prime both the vent and the transition sides of the trap. Reconnect the 1/2" (12.7mm) ID drain hose to the original component, either the gutter or the PVC tee trap. The condensate drain trap supplied with the furnace MUST be used. The drain connection on the condensate drain trap is sized for 3/4" (19.1mm) PVC or CPVC pipe, however alternate 1/2" (12.7mm) CPVC [nominal 5/8" (15.gmm) O. D.] or vinyl tubing with a minimum inner diameter (I.D.) of 5/8" (15.gmm) may also be used, as allowed by local codes. Alternate drain pipes and hoses may be used as allowed by local codes. The drain line must maintain a 1/4" (6.4mm) per foot (304.8mm) downward slope toward the drain. 1/4" (6.4mm) per foot (304.8mm) is recommended. Installation of an overflow line is recommended when the 1/4" (6.4mm) per foot (304.8mm) slope to the condensate drain cannot be maintained. A drain tube clip is included in the furnace to prevent kinking/buckling of the drain tube. The clip should remain in the furnace (between the door switch plate and the blower shelf, Figure 10) during operation. See Figure 20 for proper routing and installation of the overflow. Fi_ _ !'i'111Drain Tube Clip Location iiiiiiiiiiiiiiiiiiiiiiiiiiii iiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiii 1. A condensate sump pump MUST be used if required by local codes, or if no indoor floor drain is available. The condensate pump must be approved for use with acidic condensate. 2. A plugged condensate drain line or a failed condensate pump will allow condensate to spill. Ifthe furnace is installed where a condensate spill could cause damage, it is recommended that an auxiliary safety switch be installed to prevent operation of the equipment in the event of pump failure or plugged drain line. If used, an auxiliary safety switch should be installed in the R circuit (low voltage) ONLY. 3. If the auxiliary switch in the condensate pump is used, the furnace may shut down due to a blocked condensate line or failed pump. To prevent frozen water pipes see the "Frozen Water Pipe Hazard" section of this manual. PROPERTY DAMAGE HAZARD Failure to follow this caution may result in burst water pipes and/or property damage. If a condensate pump is installed, a plugged condensate drain or a failed pump may cause the furnace to shut down. Do not leave the home unattended during freezing weather without turning off water supply and draining water pipes or otherwise protecting against the risk of frozen pipes. CondensateDrain Trap Freeze Protection Special precautions MUST be made if installing furnace in an area which may drop below freezing. This can cause improper operation or damage to the equipment. If the the furnace environment has the potential of freezing, the drain trap and drain line must be protected. Use 3 to 6 watt per foot at 115 volt, 40 ° F (4°0) self-regulating shielded and waterproof heat tape. Wrap the drain trap and drain line with the heat tape and secure with the ties. Follow the heat tape manufacturer's recommendations. Prime the trap before furnace operation. Drain Tube f Blower Shelf Door Switch Representative 18 drawing only, some models may vary in appearance. Specifications are eubject to changewithout notice. 440 012024 01 iiiiiii!iiiiiii!iiii up,,ow i ,noto,,ot,ono Top Vent iiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiii F_\ J On Some Models w zJ jZ ONLY ,,*,i Plastic Caps (2) Yellow or black _. Coupling&Clamps (Optional) _ .................................... ................... ................................. _ ....................................................... // Vent Drain & Clamps Single Pressure Dual Pressure Switch Switch ReliefTube Detail z ........BlackRubber3/16" (4.8mm)ID _ StreetElbow 1/2" (12.7mm)CPVC (Looseparts bag) (12.7mm) CPVC(Loose partsbag)'_ ...... / ....... _ _" _/o] _" / Black Rubber -_ Casing Grommet "'',,/"_-- ! '_ ............ ' ./___._/___- J : .................. i i _ ..................................... m L_I i o_--//_-._ O L_'_ ..... II "o.d/ ,'/ ' Trap Connection ^ ........... "biampears" _-_--> _o\ _ Pointed OUT _.< ....................................................................................................................... /%-'-"-<._ {J. -/--\_/. o .ii.,i+;_4__\_,J,CJf _ ., '_................................................................................................. ) '_c--7 BarbedCoupling112" (12.7mm) Leaveroomfor clamp _ CutHere OD(loosepartsbag) insert Preassemble into furnace & 25-24-69 Representative drawing only_ some models may vary in appearance, Downflow Left-Side Vent and Trap (SeeFigure14) Remove the inducer mounting screws, rotate the inducer 180 ° and retighten the inducer screws to 20" pounds torque. Disconnect the hoses from the trap assembly, and remove trap and trap mounting bracket from the blower compartment. Using cover plate and gasket provided in the loose parts bag, cover the hole from the burner compartment to the blower compartment and secure with screws. Move the caps to the top of the trap and mount the trap externally to the left side of the unit using the two(2) screws provided. Cut the 5/8" (15.9mm) ID corrugated hose as shown above and fasten the 90 ° bend end to the trap and fasten the straight end to the transition drain. Secure both connections with clamps. Reconnect the _/2" (12.7mm) ID drain hose from the vent drain to the trap and secure with a clamp. In some cases, additional length will be required for this hose. Use the Black plastic 1/2" (12.7mm) OD barbed coupling and a suitable section of _/2" (12.7mm) ID hose to make the connection. Secure all connections with clamps Connect the 3h 6" (4.8mm) ID relief tube from the small port on the trap to the top port of the transition as shown in the picture. In some 22 cases, additional hose length will be needed. Use the clear plastic 3/16" (4.8mm) OD flexible tubing connector and a suitable length of extra 3/16" (4.8mm) ID hose to make this connection. Install the vent pipe grommet into the casing Cut an appropriate length of 2" (50.8mm) PVC pipe long, enough to exit the cabinet and connect the vent drain to either: • A 2" (50.8mm) PVC coupling fastened onto the drain tee Install tee trap into bottom section of tee and glue pipe. Remove knockout from the side of the furnace casing where drain tube will exit. Connect the tee trap and the main drain line exiting the casing as shown in Figure 20. Note: It is recommended that all PVC piping and fitting connections be fit up and inspected before final cementing. Both the external trap and the external tee trap must be primed before operation, Verify all condensate drain connections are securely clamped. A coupling and clamps (in loose part bag) may be installed as shown for future servicing of the vent system. Specifications are subject to changewithout notice. 440 012024 01 _i_i_i_!_!_i_i_i_i_i_;;_!_i_i_i_i_! _!_I_11_ii_! Downflow Right-Side Vent and Trap iiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiii (15.9mm)ID Cut to fit & Clamps (looseparts bag) 25-24-60b Representativedrawing only, some models may vary in appearance, Downflow Right-Side Vent and Trap (See Figure15) Remove the drain tee if installed. Install the vent pipe grommet into the casing Disconnect the hoses from the trap assembly, and remove trap and trap mounting bracket from the blower compartment. Using cover plate and gasket provided in the loose parts bag, cover the hole from the burner compartment to the blower compartment and secure with screws. Cut an appropriate length of 2" (50.8mm) PVC pipe long, enough to exit the cabinet and connect the vent drain to either: Move the caps to the top of the trap and mount the trap externally to the right side of the unit using the two(2) screws provided. Remove knockout from the side of the furnace casing where drain tube will exit. Connect the corrugated drain tube from the transition box to the trap as shown. If an extension is required, use the black PVC tube connector and the black 5/8" (15.9mm) ID drain tube in the loose parts bag. Cut tube to length. Secure all connections with clamps. Connect the tee trap and the main drain line exiting the casing as shown in Figure 20. Connect the drain hose from the Vent Drain to the trap. If an extension is required, use the black 1/2" (12.7mm) OD barbed coupling, connect a black 1/2" (12.7mm) ID elbow tube and a suitable section of a 1/2" (12.7mm) ID drain tube to make connection from the vent drain to the trap. Secure all connections with clamps. 440 01 202401 • A 2" (50.8mm) PVC coupling fastened onto the drain tee Install tee trap into bottom section of tee and glue pipe. Note: It is recommended that all PVC piping and fitting connections be fit up and inspected before final cementing. Both the external trap and the external tee trap must be primed before operation, Verify all condensate drain connections are securely clamped. A coupling and clamps (in loose part bag) may be installed as shown for future servicing of the vent system. Specificationsare subject to changewithout notice. 23 iiiiiiiiiiiiiiiii_;iiili!!I_i_i!_ii_iji_iiiiiiiiiiii!iiii_i!ii_ii_iiii!!iii_iiiS_i_i_ii!iii1iiii_iiiiii!ii_i!;!i iiiiii_iiiiiiiiiiiiI/_I_iiii _/_ _i_ Horizontal _ H orizonta_ Left through Left th rough Top Top (SeeFigure16) Disconnect the hoses from the trap assembly, and remove trap and trap mounting bracket from the blower compartment. Using cover plate and gasket provided in the loose parts bag, cover the hole from the burner compartment to the blower compartment and secure with screws. Remove knockout from the side of the furnace casing where drain tube will exit. Mount the trap externally to the bottom side of the unit using the two screws provided in the location shown. Cut the corrugated tube as shown in the illustration above. Connect the corrugated hose from the transition to the trap. Secure connections with clamps. Remove the black 1/2" (12.7mm) ID drain tube from the drain tee. Install a yellow cap and clamp over the open drain port of the drain tee. Connect the black 1/2" (12.7mm) ID drain tube from the Vent Drain to the trap. Secure connections with clamps. 24 Connect the 3/16" (4.8mm) ID relief tube to the middle port on the trap. If an extension is required, use the 3/16" (4.8mm) OD flexible tubing connector and the black 3/16" (4.8mm) ID relief tube in the loose parts bag. Cut tube to length. Secure all connections with clamps. Cut an appropriate length of 2" (50.8mm) PVC pipe, long enough to exit the cabinet and connect the vent drain to either: • A 2" (50.8mm) PVC coupling fastened onto the drain tee Install tee trap into bottom section of tee and glue pipe. Connect the tee trap and the main drain line exiting the casing as shown in Figure 20. Note: It is recommended that all PVC piping and fitting connections be fit up and inspected before final cementing. Both the external trap and the external tee trap must be primed before operation, Verify all condensate drain connections are securely clamped. A coupling and clamps (in loose part bag) may be installed as shown for future servicing of the vent system. Specificationsare subject to changewithout notice. 440 012024 01 iiiiiiiiiiiiiiiiiiiiiYiiiiiiiii!iiiiiii_iiiiiiiiiiiii!!ii_X 'iiiiiiii!iiii_i,iiiY!Siiiiiiiiiiiiii_iiiiiii_iiiiiiii_ 'iiii/_ii iiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiii Horizontal Left-Side Vent (See Figure17) Remove the drain tee from the Vent Drain if installed (*9MPD models only) Rotate the inducer 180 ° for a side vent after loosening the 4 inducer attachment screws. Reinstall and retighten the inducer screws to 20" pounds torque. Disconnect the hoses from the trap assembly, and remove trap and trap mounting bracket from the blower compartment. Using cover plate and gasket provided in the loose parts bag, cover the hole from the burner compartment to the blower compartment and secure with screws. Connect the 3/16" (4.8mm) ID relief tube to the middle port on the trap. If an extension is required, use the 3/16" (4.8mm) OD flexible tubing connector and the black 3/16" (4.8mm) ID relief tube in the loose parts bag. Cut tube to length. Remove knockout from the side of the furnace casing where drain tube will exit. Mount the trap externally to the bottom side of the unit using the two screws provided in the location shown. Cut the corrugated tube as shown in the illustration above. Connect the corrugated hose from the transition to the trap. Secure connections with clamps. Connect the black 1/2" (12.7mm) ID drain tube from the Vent Drain to the trap. If an extension is required, use the black 1/2" (12.7mm) OD flexible tubing connector and the black 1/2" (12.7mm) ID drain tube in the loose parts bag. Cut tube to length. Secure connections with clamps. Important: The pipe to the tee trap must be level or sloping towards the tee trap 440 01 202401 Cut an appropriate length of 2" (50.8mm) PVC pipe, fittings and extension pipe long enough to exit the cabinet and connect the vent drain to either: • A 2" (50.8mm) PVC coupling fastened onto the drain tee Install tee trap into bottom section of tee and glue pipe. Connect the tee trap and the main drain line exiting the casing as shown in Figure 20. Note: It is recommended that all PVC piping and fitting connections be fit up and inspected before final cementing. Both the external trap and the external tee trap must be primed before operation, Verify all condensate drain connections are securely clamped. A coupling and clamps (in loose part bag) may be installed as shown for future servicing of the vent system. Specificationsare subject to changewithout notice. 25 /i/ii///il;ii!!/iiil!l;iii!iiiiilii/!i//iiiili}//lliil;ili//!! ! .o.zon=t. oo . TrapConnection Single Pressure Switch Detail Alternate Orientation "Clampears" Horizontal Right through Top (SeeFigure18) Disconnect the hoses from the trap assembly, and remove trap and trap mounting bracket from the blower compartment. Using cover plate and gasket provided in the loose parts bag, cover the hole from the burner compartment to the blower compartment and secure with screws. Connect the 3/16" (4.8mm) ID relief tube to the middle port on the trap. If an extension is required, use the clear 3/16" (4.8mm) OD flexible tubing connector and the black 3/16" (4.8mm) ID relief tube in the loose parts bag. Cut tube to length. Remove knockout from the side of the furnace casing where drain tube will exit. Cut an appropriate length of 2" (50.8mm) PVC pipe, fittings and extension pipe long enough to exit the cabinet and connect the vent drain to a standard field supplied 2" (50.8mm) PVC tee Mount the trap externally to the bottom side of the unit using the two(2) screws provided in the location shown. Install tee trap into bottom section of tee and glue pipe. Cut the corrugated tube as shown in the illustration above. Connect the corrugated hose from the transition to the trap. Secure connections with clamps. Connect the black 1/2" (12.7mm) ID drain tube from the Vent Drain to the trap. If an extension is required, use the black 1/2" (12.7mm) OD barbed coupling and the black 1/2" (12.7mm) ID drain tube in the loose parts bag. Cut tube to length. Secure connections with clamps. 26 • A 2" (50.8mm) PVC coupling fastened onto the drain tee Connect the tee trap and the main drain line exiting the casing as shown in Figure 20. Note: It is recommended that all PVC piping and fitting connections be fit up and inspected before final cementing. Both the external trap and the external tee trap must be primed before operation, Verify all condensate drain connections are securely clamped. A coupling and clamps (in loose part bag) may be installed as shown for future servicing of the vent system. Specificationsare eubject to changewithout notice. 440 012024 01 Horizontal Right-Side Vent Plastic Cap Yellowor black Single Pressure Switch Detail Coupling &Clamps / / .. (Optional) J Field Vent Drain &Clamps z _ Supplied Tee / .................. )°wardsTee .......................... J ................................... --= _ _/)::y) .TeeTrap _ [ .-'_ WhitePVC & Clamps 25-24-70c Representative Horizontal Right-Side Vent (See drawing only_ some models may vary in appearance, Figure19) Disconnect drain tee if installed splice connector and the black 3/16'' (4.8mm) ID relief tube in the loose parts bag. Cut tube to length. Disconnect the hoses from the trap assembly, and remove trap and trap mounting bracket from the blower compartment. Using cover plate and gasket provided in the loose parts bag, cover the hole from the burner compartment to the blower compartment and secure with screws. Cut an appropriate length of 2" (50.8mm) PVC pipe, fittings and extension pipe long enough to exit the cabinet and connect the vent drain to either: Remove knockout from the side of the furnace casing where drain tube will exit. Install tee trap into bottom section of tee and glue pipe. Mount the trap externally to the bottom side of the unit using the two(2) screws provided in the location shown. Cut the corrugated tube as shown in the illustration above. Connect the corrugated hose from the transition to the trap. Secure connections with clamps. Connect the black 1/2" (12.7mm) ID drain tube from the Vent Drain to the trap. Ifan extension is required, use the 1/2" (12.7mm) OD barbed coupling and the black 1/2" (12.7mm) ID drain tube in the loose parts bag. Cut tube to length. Secure connections with clamps. • A 2" (50.8mm) PVC coupling fastened onto the drain tee Important: The pipe to the tee trap must be level or sloping towards the tee trap Connect the tee trap and the main drain line exiting the casing as shown in Figure 20. Note: It is recommended that all PVC piping and fitting connections be fit up and inspected before final cementing. Both the external trap and the external tee trap must be primed before operation. Verify all condensate drain connections are securely clamped. A coupling and clamps (in loose part bag) may be installed as shown for future servicing of the vent system. Connect the 3/16" (4.8mm) ID relief tube to the middle port on the trap. If an extension is required, use the clear 3/16" (4.8mm) OD 440 01 202401 Specificationsare subject to changewithout notice. 27 iiiiii!!iiiiiii!iiiiii_iiiii!ii_ _ii[iiiiiiii_I!i_;1iiiiiii_i!iiiiiiiiiiii_i1iiiii_iiiIiii_iii!!!iiiii_iii1i!!!iiiiYi1iiIiIiii;_ Connecting Tee Trap to Condensate Trap and Main Drain Line Refer to Figure 11 through Figure 19 that corresponds to the installation position of the furnace for the application. Preassembte the vent and combustion air piping from the furnace to the vent termination. Do not cement the pipe joints until the pipe preassembly process is complete. Combustion Air Pipe Connection (Direct Vent) Install the air intake coupling and gasket to the furnace with the four(4) screws. Note: The air intake coupling and gasket can be installed to the top panel to the alternate air intake locations on either the left or right side panels of the furnace. For downflow installation, the air intake coupling and gasket must be installed to the alternate air intake location on either the left or right side panels. Remove the 3" (76.2mm) hole plug from the furnace accessory bag and relocate to the open hole in the furnace panel. Use four screws to seal the four mounting holes in the top panel next to the hole plug. Drill four 7/64" (2.8mm) diameter holes in the casing using the air intake coupling as the template. The air intake coupling is sized for 2" (50.8mm) PVC pipe. Install the combustion air pipe to the air intake coupling using RTV sealant to provide for future serviceability. it Open Tee it Vent Pipe Connection / Condensate Trap Representative drawinq only_ some models may vary in appearance, The tee trap must be connected to the main condensate drain line as conceptually shown above. Different installations may require slightly different orientations. The following steps apply to all installations. 1. The tee trap should be installed as close to the side or top of the furnace as practical. Minimize the distance between the inducer and the tee trap as much as possible. 2. An open tee is to be used at the tee trap discharge. The top end of the tee should be open to the atmosphere to eliminate potential air lock problems. 3. The drain line from the tee trap is to be connected to the furnace condensate trap drain line as shown above. 4. Condensate drain lines from a cooling coil may be connected downstream of the connection point of the tee trap and furnace condensate trap. Install the vent pipe grommet to the furnace panel. Locate the grommet in the furnace panel at a location directly away from the vent fitting on the combustion blower. The grommet snaps into the 3" (76.2mm) hole from the furnace panel. NOTE: Depending on the installation position, the vent pipe grommet will be installed to the top panel or to the alternate location on the side panels. If needed, remove the 3" (76.2mm) hole plug from the loose parts bag and install it in the open hole in the furnace panel. (See Figure 11 or Figure 20) Install the vent pipe to the rubber coupling, the vent fitting or the PVC vent extension pipe. Securely attach using the clamp or PVC cement as required. Note: The vent fitting MUST be installed with the air flow marking arrow pointed toward the vent pipe. (See Figure 21) Some installations require the vent fitting to be installed with a 5° to 10 ° downward slope. (See Figure 11 thru Figure 20) roCombustion erSeo.ng rooe.ure,or Blower Rubber Coupling & Clamps _-, S VejntPipe i _ ._ .... Vent Pipe (Top Panel Exit) _:_: Important: Prime both traps with water before operation. Failure to prime the traps may result in discharge of flue gases from the condensate drain line and open tee for a period of time, and may result in temporary lockout of the furnace upon start up. Main drain line construction is left to the discretion of the installer. It may be made of either ridged pipe or flexible tube. Tube ID should NOT be less than 1/2, (12.7mm). ConnectingVent and Combustion Air Piping CARBON MONOXIDE POISONING HAZARD Failure to properly seal vent piping could result in personal injury or death. Cement or mechanically seal all joints, fittings, etc. to prevent leakage of flue gases. NOTE: Built-in channelwill be angled 5° to 10° also. 28 Specificationsare subject to changewithout notice. 25-24-14a 440 012024 01 Joining Pipe and Fittings SEE VENT AND COMBUSTION Combustion Air Piping Guidelines ASTM Standards for vent materials. 1. AIR PIPING, Vent and in this manual for applicable Install all couplings, nipples procedures for Joining Pipe spacing between vent and indicated in Figure 22 through and elbows using proper and Fittings and maintain combustion air piping as Figure 30. Sidewall Termination 12" (304.8mm)or More Above Snow Level or Grade Level CARBON MONOXIDE POISONING HAZARD Failure to follow this warning personal injury or death. could result 8" (203.2mm)* MIN. 20' (6.1m) MAX '18" (457.2mm) ii J_" coldclimates _i Do NOT use solvent cement that has become curdled, lumpy or thickened and do NOT thin. Observe precautions printed on containers. For applications below 32°F(0°C), use only low temperature type solvent cement. Poor joints may lead to disconnected or leaking vent pipe joints allowing carbon monoxide to enter the living space. 1. 7'_ in for (-17°0) and below for 24or more consecutivehours] j ":::_ Cut pipe end square, remove ragged edges and burrs. Chamfer end of pipe, then clean fitting, socket and pipe joint of all dirt, grease, or moisture. NOTE: Stir the solvent cement frequently while using. Use a natural bristle brush or the dauber supplied with the cement. The proper brush size is one inch. Minimum [s ustained0°F _-_ 8" (203.2mm) J\ _ / 12 " (304.8mm) GRADE LEVEL SNOW LEVEL MIN. MIN. 25-00-05F Horizontal Termination 1. Cut two holes. 21/2,' (63.5mm) for 2" (50.mm) pipe, 3" (76.2mm) for 21/2" (63.5mm) pipe, or 31/2 ,' (88.9mm) for 3" (76.2mm) pipe. Do NOT make the holes oversized, or it will be necessary to add a sheet metal or plywood plate on the outside with the correct size hole in it. 2. After checking pipe and socket for proper fit, wipe socket and pipe with cleaner-primer. Apply a liberal coat of primer to inside surface of socket and outside of pipe. Do NOT allow primer to dry before applying cement. 3. Apply a thin coat of cement evenly in the socket. Quickly apply a heavy coat of cement to the pipe end and insert pipe into fittings with a slight twisting movement until it bottoms out. 2. Check hole sizes by making sure it is smaller than the couplings or elbows that will be installed on the outside. The couplings or elbows MUST prevent the pipe from being pushed back through the wall. NOTE: Cement MUST be fluid while inserting pipe. If NOT, recoat pipe. 3. Extend vent pipe and combustion air pipe through the wall 3/4" (19.1mm) to 1" (25.4mm) and seal area between pipe and wall. 4. Install the couplings, nipple and termination elbows as shown and maintain spacing between vent and combustion air piping as indicated in Figure 22 and Figure 23. 4. Hold the pipe in the fitting for 30 seconds to prevent the tapered socket from pushing the pipe out of the fitting. 5. Wipe all excess cement from the joint with a rag. Allow 15 minutes before handling. Cure time varies according to fit, temperature and humidity. ConnectingVent Pipes and Termination NOTE: Combustion air intake and vent MUST terminate in the same atmospheric pressure zone. If installation isin a cold climate (sustained temperatures 0°F (-17°C) and below for 24 or more consecutive hours), increase the minimum distance between vent pipe and air intake from 8" (203.2mm) to 18"(457.2mm). A metal shield is recommended 18" x 18" (457.2mm x 457.2mm) min. or 18" (457.2mm) min. diameter around the vent termination at the exterior walt to protect the house exterior materials from flue product or condensation (freezing) damage. Using Exterior Risers 1. Install elbows and pipe to form riser as shown in Figure 23. 2. Secure vent pipe to wall with galvanized strap or other rust resistant material to restrain pipe from moving. 3. Insulate pipe with Armaflex or equivalent moisture resistant closed cell foam insulation or Fiberglass insulation if boxed in and sealed against moisture. CARBON MONOXIDE POISONING HAZARD Failure to properly vent this furnace in personal injury or death. could result Vertical Termination 1. Maintain a minimum of 36" (914.4mm) between combustion air inlet and clothes dryer vent. Terminate the combustion air intake as far as possible from any air conditioner, heat pump, swimming pool, swimming pool pumping, chlorinator or filtration unit. 440 01 202401 Figure 25 shows the proper installation and clearances for vertical vent termination. The vertical roof termination should be sealed with a plumbing roof boot or equivalent flashing. The inlet of the intake pipe and end of the exhaust vent must be terminated no less than 12" (307.8mm) above the roof or snow accumulation level, and 12" (307.8mm) away from a vertical wall or other protrusion. Specificationsare subject to changewithout notice. 29 If the vent system is installed in an existing chimney make sure clearances shown in Figure25 are maintained. Horizontal section before the termination elbow can be extended on the inlet air to provide necessary clearance. 2. Rooftop Termination ______________________________________________________________________________________________________________________________________ Sidewall Termination with Exterior Risers to Get Above Snow Level or Grade Level 8" (203.2mm)* '18" (457.2mm)Minimumfor cold climates [sustained0°F (-17°C) and below for 24 or more consecutivehours] MIN. 2O' (6.1m) MAX , 8" (203.2mm) MIN. 25 2 ) O0 06 ! _'i!_ :c. our., tduhoeem°ii!ii!(!iiadm s) Vent Termination Shielding 25-00-04F Recommended Alternate Installation for SustainedColdWeather[0° F(- 17°C)& belowfor 24 hoursor moreconsecutivehours] EXHAUST 12" (304.8mm)MIN. Under certain wind conditions some building materials may be affected by flue products expelled in close proximity to unprotected surfaces. Sealing or shielding of the exposed surfaces with a corrosion resistant material (such as aluminum sheeting) may be required to prevent staining or deterioration. The protective material should be attached and sealed (if necessary) to the building before attaching the vent terminal. Multi Vent Termination Clearances When two (2) or more furnaces are vented near each other, each furnace must be individually vented. Two (2) vent terminations may be installed as shown in Figure 26, Figure 27, Figure 28, Figure 29, and Figure 30 but the next vent termination must be at least 36" (914.4mm) away from first two terminations. It is important that vent terminations be made as shown to avoid recirculation of flue gases. iiiHiii!iiiiii!Tiiiiiii Concentric Vent and Combustion-Air Roof Termination FRONT VIEW SlDE VlEW ______________________________________________________________________________________________________________________________________ Max 36" Min /-y ._7- JJ'-'-"' - \) Same Joist s°"nw 2:L' Space 30 Specifications are subject to changewithout notice. 440 012024 01 Concentric Vent and Com bustion-Air Sidewall Inlet Vent and Exhaust-Air .......... ...................................................................................................................................... Sidewall Termination ........... ......................................................................................................................... Termination with Exterior Risers iiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiii iiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiii .... ..... _.-----_- j__j .... jjJJJ- - ._j.J_.____ /JJ j JJ j .fj .... j z- ._- J J_ ....... ...... _.... .-J_ ;_ ....:i_ _7.- _ .......""-_i _._,, (25.4mm) ................ -........... CombustionAir _-J- Maximum ___ _ 8" (203.2mm)Min. -i--- 20'(6.1m) Max. --'_.-_ :;-_---_M;% _-O-';---<%.... .............. --_ _--J- ;;7 Exhaust \i L {_ Dimension "A" is touchin.q or 2" (50.8mm) maximum separation. .-_ /" ' _,1 F_.\ _ '_-L k ._7\ / ' L 1"]_" 25-22-02d / i :::: -j_ 7" 7-_ . i, i ' Vent _._-_ .... -jk 8" (203.2mm)Mm, y __ ___--j ..... r'_P_./ 1"] -_-i _ _ In/at /_ __;J_j _. _ _ k _ __ _A ........ I "A..... Ji ..... "t 12" (457.2mm) Mn Gradeor Snow Level --- f---¥ "_- -/ 18" (457.2mm)Min. for Cold Climates _--_ . "A;; .... [Sustained0°F(- 17°C) and belowfor 24 hoursor moreconsecutivehours] . _/: T-_IV Dimension "A" is touohinq or 2" (50.8mm) maximum separation. iMIIiiiiiiIIiiiMI{ !!i1i1 liiIiiiiiiilll}ill iiiiiiliiiiii IiitiiiiiD:;iiiiilliiiiIJi i !' Sidewall Inlet Vent and Exhaust-Air .......... ...................................................................................................................................... Termination iiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiii ...................................................................................................................................... Termination , Roo.op Inlet Vent andExhaust-A,r .s_.> Z i'_<-- j _-%J<_ J- . f ._z-_ jJ __ "J" _-"'-r-_--s'T- - _\4/ 11/16"(27) Refer to Figure 46 and for guidelines to install filters. Furnaces which require larger filter media and have limited clearances on one side of furnace, require a standoff filter rack, see Figure 46, available from your distributor. NOTE: If filters are only suitable for heating application, advise homeowner that filter size may need to be increased if air conditioning is added, i Standoff Filter Rack __i Side Mounted Filter Rack iiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiii i i Using Optional Standoff Filter Rack 25-20-90 Filter Installation using Filter Rack When installing or removing a bottom mounted filter, slide the two side filter clips to the back of the furnace BEFORE installing or removing. This will allow the filter to clear the front raised edge of the furnace. Insert filter into side clips first and push filter back until it is fully engaged into back clip. When filter is in place, slide clips back into place midway on filter as shown in Figure 44 or Figure 45, 42 Specificationsare subject to changewithout notice. 25-21-45a J 440 012024 01 AdditionOf Air Conditioning Subbase for Combustible Floor When a refrigeration coil is used in conjunction with this unit, it must be installed parallel with or on the discharge side ofthe unit to avoid condensation on the heat exchanger. All furnaces are designed with a break-away duct flange on the supply air side ofthe furnace. This allows for installation in the horizontal right or downflow applications. The coil installation instructions must be consulted for proper coil location and installation procedures. With a parallel flow arrangement, dampers must be installed to prevent chilled air from entering the furnace. If manually operated dampers are used, they must be equipped with a means to prevent operation of either unit unless the damper is in full heat or full cool position. A 3" clearance is required on the right side of the furnace in order to run the condensate drain line. Copper or plastic tubing may be used for the condensate drain line. NOTE: The three(3) screws in the top panel of the furnace next to the duct flange MUST be removed to provide serviceability of the primary heat exchangers in the downfiow installation Note: When using the subbase for combustible floors, the discharge air duct flanges on the furnace MUST be broken down to provide proper fit up to the subbase. Use duct pliers to bend the duct flanges flat onto the furnace casing. DO NOT bend the duct flanges inward (toward the heat exchangers) as air flow restrictions may occur. The Subbase for Combustible Floors MUST be used when a downflow furnace is set on a combustible floor, even when the furnace is installed on a coil box. Downflow FurnaceInstallation Non-Combustible FloorInstallation Fabricate a plenum to the dimensions given in Figure 4, for the furnace outlet. Plenum should be flanged, approximately 3/4" (19.1 mm)for support. Note: The three(3) screws in the top panel ofthe furnace next to the duct flange MUST be removed to provide serviceability of the primary heat exchangers in the downflow installation 1. Position plenum through the floor and set the furnace over the opening in the floor. If necessary, grout around the base to seal air leaks between the base and the floor. 1. Cut the opening in the floor according to Table 11. The hole in the floor must be cut to the dimensions listed in Table 11 since the base is equipped with locating tabs that center the base over the opening. The opening in the base is 11/4 '' (31.8mm) shorter and 11/8,' (28.6mm) narrower than the recommended size of the opening in the floor. This is done to maintain clearance between the floor and the plenum. 2. Fabricate the plenum to the dimensions given in Table 11. Note that the dimensions given are outside dimensions. 3. Set the base over the opening in the floor, centering it over the opening. Fasten the base to the floor with screws or nails. See Figure 47, Figure 48 and Figure 49. 4. Drop the plenum through the opening in the base. The flange of the plenum should rest on top of the subbase. CombustibleFloor Installation FIRE HAZARD Failure to install unit on noncombustible subbase could result in personal injury, death, and/or property damage. Place furnace on noncombustible subbase downflow applications, unless installing non-combustible flooring. illiiii!!! ii!i Subbases for Combustible on on Floors Dimensions - in(mm) iiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiii Sub-base for Combustible Floors Part Number Sub-base for Combustible Floor Dimensions H* Opening In Floor Opening In Base For Plenum Typical Plenum Dimensions J* K** L M N P R S T Furnace Only NAHH001SB 1511/16 (398,5) 283/4 (730,3) 149/16 (369,9) 16(406,4) 161/4 (412,8) 145/8 (371,5) 15 (381) 131/2 (342,9) 15 (381) 131/2 (342,9) NAHH002SB 195/16 (490,5) 283/4 (730,3) 183/16 (462) 16(406,4) 161/4 (412,8) 181/4 (463,6) 15 (381) 171/8 (435,6) 15 (381) 171/8 (435,6) NAHH003SB 2215/16 (582,6) 283/4 (730,3) 2113/16 (554) 16(406,4) 161/4 (412,8) 217/8 (555,6) 15 (381) 193/4 (501,7) 15 (381) 193/4 (501,7) NAHHOIOSB 2411/16 (627,1) 283/4 (730,3) 239/16 (598,5) 16(406,4) 161/4 (412,8) 235/8 (600,1) 15 (381) 221/2 (571,5) 15 (381) 221/2 (571,5) 153/4 (25,4) 209/16 (522,3) 149/16 (369,9) 161/16 (408) 161/4 (412,8) 145/8 (371,5) 15 (381) 131/2 (342,9) 15 (381) 131/2 (342,9) 193/8 (181,1) 209/16 (522,3) 183/16 (462) 161/16 (408) 161/4 (412,8) 181/4 (463,6) 23 (284,2) 209/16 (522,3) 2113/16 (554) 161/16 (408) 161/4 (412,8) 217/8 (555,6) 15 (381) 193/4 (501,7) 15 (381) 193/4 (501,7) 243/4 (628,7) 209/16 (522,3) 239/16 (598,5) 161/16 (408) 161/4 (412,8) 235/8 (600,1) 15 (381) 221/2 (571,5) 15 (381) 221/2 (571,5) Subbasefor Coil Box NAHHOO4SB NAHH005SB NAHH006SB NAHH009SB 15 (381) 171/8 (435,6) 15 (381) 171/8 (435,6) Outside Dimension ** Base Spacer Side To Side Converstion: 1 in = 25,4 mm 440 01 2024 01 specificationsaresubjecttochange withoutnotice. 43 iiiiiii_iiiiiiiiii!iiT_7iiiiiiii!iiiiiiiiiiiiii_iiiiiiiiiiii!!ifiiiiiiT_ ¸i_iiH!iiiiiiiii) i;iiiiii!iiiiiiiiii{ijiiiiiiii!;ii{{iiT_iiiiil; iiiiiii_!iMi_i1i!iii_`_`_`iiiiii!!!H_iiiiiii!!_iii_iiii_ii!ii_i1iii`_iiiii!iIiiJii:`i_ii11i_!_!!!!7ii_i1iii1i_i_7iiii_i!_ Exploded View of Sub-Base Furnace ONLY for Exploded View of Base for Downflow Cased Coil ..,_r\ A = 4 1/4" (108mm) Minimum clearance from back of hole to wall or other obstruction, T _._]_S _-_Plenum _ Iv[- 21/2" (63.5mm) 11/2"(38.1mm) _.'<\ 5. Holeln Floor_ Position furnace or coil cabinet and furnace on subbase so it aligns between the locating tabs. iiiiiiiliiiiiiliiiiiiiiiiiiiiijiiiiiiiiiii:iiiiiiiiiiii{i iii1;iiiii ii!iiiiiriiiil : Setting the Subbase :; ii__!i:i iiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiii Furnace\iF-_\_ nstaatonof /" _:_ Combustible • Floor Base "_! Condensate Line Raised by Base iiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiii "_-_ i :: iI :i \-_W_ ! "_-.L Wood Floor \t ...... Plenum 25-20-46a 25-20-52 This subbase for combustible floors has been designed so that the height of the subbase raises the downflow coil off the floor to allow easy installation of the condensate drain. See Figure 50. 9. Checks and Adjustments NOTE: Verify the input rate of the furnace. FIRE OR EXPLOSION HAZARD FIRE OR EXPLOSION HAZARD Failure to turn OFF gas at shut off before connecting manometer could result in personal injury, death, and/or property damage. Turn OFF gas at shut manometer. off before connecting If any sparks, odors or unusual noises occur, immediately shut OFF power to furnace. Check for wiring errors or obstruction to blower. Gas Supply Pressure Startup NOTE: Refer to the start-up procedures in the "User's Information Manual" or to the "Operating Instructions Label" on the furnace. 44 Failure to correct hazard could result in personal injury, death, and/or property damage. Gas supply pressure should be within minimum and maximum values listed on rating plate. Pressures are usually set by gas suppliers. Specifications are subject to changewithout notice. 440 012024 01 ManifoldGas PressureAdjustments Natural Gas Input Rating Check (High and Low Heat) NOTE: The gas meter can be used to measure input to furnace. Rating is based on a natural gas BTU content of 1,000 BTU's per cubic foot. Check with gas supplier for actual BTU content. NOTE: Make adjustment operating. to manifold pressure with burners FIRE OR EXPLOSION HAZARD Failure to turn OFF gas at shut off before connecting manometer could result in personal injury, death, and/or property damage. Turn OFF gas at shut manometer. off before 1. Turn OFF gas supply to all appliances and start furnace. Use jumper wire on R to Wl and W2 for High Heat. 2. Time how many seconds ittakes the smallest dial on the gas meter to make one complete revolution. Refer to Example. 3. Repeat steps 1 and 2 with jumper wire on R to Wl for Low Heat. NOTE: If meter uses a 2 cubic foot dial, divide results (seconds) by two. connecting NOTE:SWl DIP switch #3 must be in ON position. (See Furnace Wiring Diagram). Return SWl DIP switch #3 to previous setting after check. 1. With gas OFF, connect manometer to manifold pressure tap on the outlet of gas control valve. See Figure 51. Use a manometer with a 0 to 12 inches of water column range. 2. Turn gas ON. Operate the furnace on High Heat by using a jumper wire on the R to Wl & W2 thermostat connections on the furnace control board. Natural Gas BTU Content per cu, foot Example No. of Seconds Per Hour Remove manifold pressure adjustment screw cover on furnace gas control valve. Turn adjusting screw counterclockwise to decrease the manifold pressure and clockwise to increase pressure. See Figure 51. 1,000 3,600 3. NOTE: Adjustment screw cover MUST be replaced on gas control valve before reading manifold pressure and operating furnace. iiii :!i__ii!i !i!:i Typical Gas Control Valve Honeywell (BTUH) Time Per Cubic Foot in Seconds 48 BTU Per Hour 75,000 1,000 x 3,600 + 48 = 75,000 BTUH To Determine the appliance kW input rate from a .05m 3 test dial that has been clocked at 80 seconds for one complete revolution. Number of seconds per hour Regulator Example Number of (kW) seconds per complete rotation Size of test dial 80 .05 3,600 3,600 2,25m3/h kW m3/h (.05m 3) 2.25 + 80 x ,05 = 7,2 m3/h x 10,35 kWh/m 3 = 23,28 kW 23.28 x 3.412 = 79,431 BTU 4. Remove jumper wire from R to Wl and W2. 5. Relight all appliances and ensure all pilots are operating. Main Burner Flame Check OUTLET Pressure Tap - 1/8 25-24-98a Tap- 1/8 4. Set manifold pressure to value shown in Table 7, Table 8, Table 9 or Table 10. 5. Operate the furnace on Low Heat by using a jumper wire on the R to Wl thermostat connections on the furnace control board. Note: The SWl DIP switch #3 should be in the ON position to set the Low Heat manifold pressure. (See wiring diagram.) 6. Repeat steps 3 and 4 for Low Heat operation. 7. When the manifold pressures are properly set, replace the adjustment screw covers on the gas control valve. 8. Remove the jumper wires from the thermostat connections on the furnace control board. Remove manometer connection from manifold pressure tap, and replace plug in gas valve. 9. Return SWl Allow the furnace to run approximately 10 minutes then inspect the main burner and pilot flames. See Figure 52. Check for the following (Figure 52): • Stable and blue flames. Dust may cause orange tips or wisps of yellow, but flames MUST NOT have solid, yellow tips. • Flames extending directly from burner into heat exchanger. • Flames do NOT touch sides of heat exchanger. If any problems with main burner flames are noted, it may be necessary to adjust gas pressures, or check for drafts. Main Burner iiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiii DIP switch #3 to previous setting. 10-10-78 10. Check for leaks at plug. NOTE: For Ignitor location see Figure 53. 440 01 202401 Specificationsare subject to changewithout notice. 45 Ignitor Location in(mm) iiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiii REDUCED FURNACELIFEHAZARD 21/16(52.4) 5/, 6(8_ : _ ii ............ il -; Failure to properly set the air temperature result in reduced furnace life, . rise may Use ON LY the blower motor speed taps insert indicated in the Circulation Air Blower Data for setting air temperature rise. l/ If it is necessary to change speeds, refer to steps below. 1. NOTE: Flame sensor has a different orientation in all 040 & 050 model& TemperatureRise Check The blower speed MUST be set to give the correct air temperature rise through the furnace as marked on the rating plate for both High Heat and Low Heat operation. Temperature rise is the difference between supply and return air temperatures. !!i!!iBlower !ili Speed To check temperature rise,use the following procedure: 1. 2. 3. Take readings and compare with range specified on rating plate. 4. Ifthe temperature rise is not in the correct range, the blower speed must be changed. A higher blower speed will lower the temperature rise. A lower blower speed will increase the temperature rise. 5. Repeat steps 2 thru 4 with the furnace operating on Low Heat for 10 minutes by using a jumper wire on the R to Wl thermostat connections on the furnace control board. 6. Remove the jumper wire after the adjustments are complete. Return SWl DIP switch #3 to previous setting. BlowerAdjustments(*9MPT) SHOCK HAZARD Failure to follow this warning could result in personal injury or death. Turn OFF power to furnace speed taps. before changing NOTE: The speed taps that the manufacturer sets from the factory for this product are based on a nominal 400 CFM (189 L/s) per ton cooling and the basic mid range on the temperature rise for heating. Since the manufacturer cannot establish the static pressure that will be applied to the unit, it is the responsibility of the installer dealer/contractor to select the proper speed taps for the application when the unit is installed, 46 Chart Motor Speed Black High Blue Red Med-High Medium Low * Med-High speed may not be provided on all models. 2. Change the heat or cool blower motor speed by removing the motor lead from the "HI HEAT or LO HEAT" or "COOL" terminal and replace it with the desired motor speed lead from the "MI" or "M2" location. Connect the wire previously removed from the "HI HEAT or LO HEAT" or "COOL" terminal to the vacated "MI" or "M2" terminal. 3. If the same speed must be used for both heating and cooling, remove the undesired motor speed lead from the "HI HEAT or LO HEAT" or "Cool" terminal and connect that lead to the open terminal at "MI" or "M2" location or tape off. Attach a jumper between the "HI HEAT or LO HEAT" and "coor' terminals and the remaining motor speed lead. Note: When using the same speed on motors with (4) speed leads, it will be necessary to tape off the terminal of the motor speed lead removed from the "HI HEAT or LO HEAT" or "coor' terminal with electrical tape since an open terminal will not be available at the "M1" or "M2" location. Continuous- Fan using "G" Changing Blower Speed ELECTRICAL of the heating control board speed leads. blower motor Wire Color Orange* Place thermometers in supply and return air registers as close to furnace as possible, avoiding direct radiant heat from heat exchangers. Operate furnace on High Heat for 10 minutes with all the registers and duct dampers open by using a jumper wire on R to Wl and W2 thermostat connections on the furnace control board. Note: The SWl DIP switch #3 should be in the on position. (See furnace wiring diagram) Refer to Furnace Wiring Diagram for location and cooling speed taps located on the furnace as well as location of unused blower motor Use the chart (Table 12) to determine the speed settings. Energizing the "G" terminal on the furnace control board provides continuous fan operation. This is done by connecting the G terminal of the thermostat to the G terminal on the furnace control board. When the FAN switch is turned from auto to ON the fan will operate continuously at "LO HEAT" speed. EAC wilt be energized in this mode. NOTE: In heating, the fan will turn off during furnace ignition and warm up then restart at heating speed. Hard-Wired Continuous Fan A terminal is provided on the furnace control board located in the circulating air blower compartment for operation of the continuous fan option. This connection is intended for the low speed motor tap, and has a lower contact rating (8 amps) than the heat and cool taps. When the low speed blower lead is connected to this terminal, it will provide low speed blower operation whenever the other three speeds ("HI HEAT or LO HEAT" or COOL) are not energized. Specificationsare subject to changewithout notice. 440 012024 01 Thoroughly check the system after modification to ensure the proper operation of the circulating air blower in all modes of operation. installing dealer/contractor to select the proper speeds the application when the furnace is installed. If it is necessary to change speeds, refer to steps below. 1. Separate Speed Selections for Low Heat, High Heat, Cool, and Continuous-Fan The 115 VAC power supply to the furnace must be turned OFF before making adjustments to the motor. NOTE: Allow at least 1 minute before restoring power to the furnace after making Blower Control changes. Connect low speed lead from circulating air motor to the "CONT" terminal at the furnace control board. The appropriate motor leads should already be connected to the "HI HEAT and LO HEAT" and "COOL" terminals. 2. Heating and Continuous-Fan Speedthe Same If it is necessary to operate the Low Heat speed and continuous-fan speed using the same blower speed, connect a jumper between the "LO HEAT" and "CONT FAN" terminals on the furnace control board. Note: There should be only ONE motor lead going to the "LO HEAT" and "CONT FAN" terminals. Blower Adjustments (*9MPV, *9MVX) ChangingBlowerSpeed ELECTRICAL for The heating, cooling and continuous blower speeds can be adjusted by changing the SW2 DIP switch settings that are located on the Tap Select Interface Board (see Figure 54). * Switches #1 and #2 adjust the continuous blower speeds. Switches #3 and #4 adjust the heating speed. Switches #5 and #6 adjust the cooling speed. Switches #7 and #8 adjust the cooling speed on/off delay profiles. See the "Technical Support Manual" for the switch settings for the desired airflow rates for the installation. The jumper J1 is used to slightly increase (+) or decrease (-) or not change (NOM) the blower speed selected from SW2. J1 effects BOTH cooling and heating airflow. * Continuous blower selection DIP 10 and 11 will cause the blower to run in high cooling speed for all low cooling (Y1) calls. Continuous blower DIP settings of 00 and 01 will allow low cooling (Y1) calls to operate normally. Continuous- Fan using "G" SHOCK HAZARD Failure to disconnect power personal injury or death. could result in Turn OFF power to furnace before changing blower speed. Energizing the "G" terminal on the furnace control board provides continuous fan operation. This is done by connecting the G terminal of the thermostat to the G terminal on the furnace control board. When the FAN switch is turned from auto to ON the fan will operate continuously at airflow selected by DIP SW2 switch #1 and DIP SW2 switch #2. EAC will be energized in this mode. NOTE: The blower speeds that the manufacturer sets from the factory for this product are based on a nominal 400 CFM (189 L/s) per ton cooling and the mid range on the temperature rise for heating. NOTE: In heating, the fan will not turn off during furnace ignition and warm up. Since the manufacturer cannot predict the static pressure that will be applied to the furnace, it is the responsibility of the Not available for variable speed models. Variable Speed (*9MPV, *9MVX) Hard Wired Continuous Fan Operation Tap Select Interface Board (TSIB) HK42PG003 ( O O O J1 + NOM BLOWER ADJUST _SDI]iEtSD 8_ ON ---- I OFF -- 0 440 01 202401 1 Specificationsare subject to changewithout notice. 47 10. Furnace Maintenance FIRE, EXPLOSION, HAZARDS OR CARBON MONOXIDE Failure to have the furnace inspected and maintained could result in personal injury, death, and/or property damage, It is recommended that the furnace be inspected and serviced on an annual basis (before the heating season) by a qualified service technician. See "User's See "User's 48 Information ELECTRICAL HAZARD SHOCK, FIRE OR EXPLOSION Failure to follow this warning could result in personal injury, death, and/or property damage. • Before servicing, disconnect all electrical power to furnace. • When servicing controls, label all wires prior to disconnecting. Reconnect wires correctly. • Verify proper operation after servicing. Manual". Information Manual" and the "Service Manual". Specifications are subject to changewithout notice. 440 012024 01 11. Sequence of Operation & Diagnostics (*9MPT) The following is the normal operating sequence at factory default settings (SWl OFF/ON/OFF) Cooling (Y) Request: 24VAC signals applied to Y/Y2 & G terminals of FCB (furnace control board). • Cool motor speed is energized after 5 second Cool Fan On Delay time. Y/Y2 & G signals removed from FOB • Cool motor speed is de-energized after 90 second Cool Fan Off Delay time. NOTE: DEHUM not available on the *9MPT models. ContinuousCirculating Fan (G) Request: 24VAC signal applied to G terminal of FCB. • Low-Heat motor speed is energized without delay. G signal removed from FOB. • Low-Heat motor speed is de-energized after 5 second delay. NOTE 1) Furnace de-energizes the fan during the heat exchanger warm-up period on a call for Heating that occurs during a G request unless a blower motor lead is connected to the CONT FAN terminal on the FOB, in which case see NOTE 2) NOTE 2) Heating or Cooling requests received during a Fan request cause the fan speed to change to the appropriate heat or cool speed after the Fan On Delay time expires. The fan returns to continuous circulating speed after the selected Fan Off Delaytime expires following loss of the Heating or Cooling request. ContinuousCirculating Fan Hard-Wired (Cont) Request: Field selected low speed motor tap installed on "CONT FAN" terminal. • Low speed is energized when power applied to furnace. Operates at this speed continuously while there are no other blower demands from furnace control board. Fan demands from furnace control board for heat, cool or"G" will override hard-wired speed tap. NOTE 3) EAC is NOT active for hard-wired mode but IS active for fan demands from furnace control board for heat, cool and "G". Heating(Wl) Request(single stage thermostatoperation,SW1 DIP switch#3 must be in OFF position) (see furnace wiring diagram): 24VAC signal applied to W1 terminal of FCB. • Inducer motor turns on at high speed. • Following a 15 second prepurge delay after the low pressure switch closes, the ignitor begins a 17 second warm up. • The gas valve is energized, the main burners light at Low Heat rate and flame is sensed. • • • The ignitor is de-energized, and the inducer drops to low speed after the main burners ignite. The FOB will delay Low Heat blower operation for the 45-second Low Heat Fan On Delay time, timed from the opening of the gas valve. If the Wl request is still present after 12 minutes, timed from the opening of the gas valve, the inducer switches to high speed, closing the high pressure switch, then the High Heat solenoid energizes, and the fan switches to High Heat speed. W1 signal removed from FOB. • The gas valve de-energizes and the main burners go out. • The inducer runs at its present speed for a 15 second postpurge period. • • The fan runs at its present speed. The fan de-energizes after the selected Heat Fan Off Delay time expires, timed from the gas valve de-energizing. NOTE 4) If a new Heating request arrives while the control is waiting in the Heat Fan Off Delay time, the FOB wilt wait for the selected H eat Fan Off Delay then start a new heating cycle as long as the heat call remains. Heating Request(Wl l W2) (two-stage thermostatoperation,SW1 DIP switch #3 must be in ON position) (see furnacewiring diagram): 24VAC signal applied to Wl terminal of FCB. • Same response as single stage thermostat operation (fan uses Low Stage Heat On Delay) described above except the control will not go to High Heat rate, and High Heat Fan speed unless a W2 signal is applied. 24VAC signal applied to Wl and W2 terminals of FOB. • Same light-off routine as described for the signal stage thermostat operation except main burners light at High Heat rate, the inducer remains on high speed after ignition, and the FOB wilt delay blower operation at the High Heat Fan speed for 30 second On Delay time. NOTE 5) The FOB responds without delay to the presence or loss of W2 (with W1 constant). W1 & W2 result in high inducer, High Heat rate, and High Heat Fan speed. Wl only results in low inducer, Low Heat rate, and Low Heat Fan speed. 440 01 202401 Specificationsare subject to changewithout notice. 49 Heating Request with Gas Shut Off: 24 VAC signal applied to Wl terminal of FCB. The FOB will attempt 4 cycles for ignition then go to soft lockout for 3 hours, and then try for ignition again as long as the heat call remains. Power reset will clear lockout. • • • • Inducer motor turns on at high speed. Following a 15 second prepurge delay, the ignitor begins warm up. The ignitor glows red-hot for 22 seconds, then turns off. The FOB flashes error code 6. The ignitor stays off for 17 seconds, then begins to warm up again. • • • • The The The The • The ignitor glows red hot for 22 seconds then turns off. The FOB proceeds to soft lockout. Stops flashing error code 6, and begins flashing error code 6 + 1. The inducer motor de-energizes after a 15 second post purge. ignitor ignitor ignitor ignitor glows stays glows stays red hot for 22 seconds off for 17 seconds, then red hot for 22 seconds off for 17 seconds, then then turns begins to then turns begins to off. The warm up off. The warm up FOB continues flashing error code 6. again. FOB continues flashing error code 6. again. Furnace Control Board DiagnosticCodes (See Figure55): OFF Heartbeat ON SOLID = = = 1 Flash = 2 Flashes = 3 Flashes = 4 Flashes = 5 Flashes = 6 Flashes = 6 + 1 Flashes = 7 Flashes = 8 Flashes = 9 Flashes = 10 Flashes = 24VAC or 115VAC is off, fuse is open Normal operation or no previous Diagnostic Code Soft Lockout - Furnace Control Error (1 hr delay) If code repeats immediately following power reset then replace control Not used Pressure switch(es) closed when should be open Low pressure switch open when should be closed Limit or flame roll-out switch open (less than 2 minutes) Flame sensed out of sequence Failure to ignite or flame sense lost while running Soft Lockout - Max of four trials for ignition reached (3hr delay) Soft Lockout - Limit or flame roll-out switch open longer than 2 minutes (1 hr delay) (roll-out switch requires manual reset) Permanent Lockout - Gas valve relay contact stuck closed or miswired gas valve (power reset only) High pressure switch open when should be closed Line voltage polarity or improper transformer phasing on twinned applications NOTE: The 6 + 1 designation codes. indicates a combination of flash Control Board * If status code recall is needed, briefly (2-3 seconds) remove then reconnect one limit switch wire (main or roltout) to display last stored status code. Do not remove power or blower door before initiating status code recall or code will be lost. Code is automatically cleared after 72 hours or upon power reset. * Proper flame sense microamps: 2.0 - 4.0 microamps nominal 0.7 microamps D.C. minimum, iiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiii _Diagnostic Light ....... _:_ _"_. See "Wiring Din-ram" for switch settings _ .._ _ _!! _ .... r_4;_ _ fX, _ FUSE / // EAC _\_ DEHUM 25-24-74 -\.j HUMIDIFIER - The 24VAC HUM is energized when the low pressure switch closes on a call for heat. The 115V HUM (called HUM on Control) is energized when the inducer is energized. ELECTRONIC AIR CLEANER - EAC is energized when there is a blower speed call. It is NOT energized when blower operates in the hard-wired continuous fan mode. 50 Specificationsare eubject to changewithout notice. 440 012024 01 12. Wiring Diagram *9MPT (Two-Stage I COOLOFFDELAY: 90 SEC I I HEAT ON DELAY 30 SEC. LOW STAGE I I HEAT o ONN DELAY 45 SEC' II cool DELAY: 5SEO EAC + HUM 1.0A MAX I COMB NED FURNACE Heating with PSC Motor) CONTROLsw1 =I,SWIsw1 =2HEATOFF DELAY u_ o ',n o _ / co o co o THERMOSTATsw1 =3 TYPE _ _ _ o _ '° Z 8 _ r/ HEATOFFDELAY Z 8 HEATOFF-DELAY Z 0 _ HEATOFF-DELAY Z8 HEATOFF-DELAY Zo HEATOFF-DELAY z 8 _ HEATOFF@ELAY THERMOSTATTYPE THERMOSTATTYPE THERMOSTATTYPE THERMOSTATTYPE | THERMOSTATTYPE _ERMOSTATTYPE ' '_1-X _ I CAPACITOR 15 < % P B UJ I z_ I ,) > ,) I o _-'% r NOTE_2 z > Oi 8 m C3 ad 1" _--" ,,___ - p#...f_L__CJ _m_© z _>_z _O<_<_ © >_ _©©O_> >>_b<_ :S 18 88 IE <<_ ©© CAPACHOR T O3 _q :zz+ S --_ oo_§_:s "1t , | i | , o Zo 5 S Z k. 440 01 202401 Specificationsare subject to changewithout notice. 51 13. Sequence of Operation & Diagnostics (*9MPV, *9MV)0 The following is the normal operating sequence at factory default settings (SWl OFF/ON/OFF, SW2 all OFF) NOTE: SWl DIP switches (G, Y/Y2, Wl, W2 thermostat terminals) and DEHUM (1/4" mate quick connect terminal) are located on the FCB. SW2 DIP switches and Y1 and O thermostat terminals are located on the TSIB. Low Cooling (Y1) Request: 24VAC signals applied to Y1 & G terminals of TSIB (Tap Select Interface Board) and FCB (Furnace Control Board), respectively. • Low Cooling motor speed is energized after 5 second Cool Fan On Delay time. Y1 & G signals removed from TSIB and FCB • Low Cooling motor speed is de-energized after 90 second Cool Fan Off Delay time. Cooling (Y1) and dehumidification (DEHUM) requests: • 24 VAC signals applied to Y1, DEHUM & G terminals of TSIB and FCB. • Same operation as the cooling (Y1) request, except the cooling airflow is reduced 20% to compensate for high humidity conditions during cooling operation. The low cooling airflow returns to the normal setting after the DEHUM signal is removed. High Cooling (Y1 l Y/Y2) or (Y/Y2) Request: 24VAC signals applied to Y1 & Y/Y2 & G or Y/Y2 & G terminals of FCB (Furnace Control Board). • High Cooling motor speed is energized after 5 second Cool Fan On Delay time. Y1 & Y/Y2 & G or Y/Y2 & G signals removed from TSIB and FCB • High Cooling motor speed is de-energized after 90 second Cool Fan Off Delay time. High Cooling (Y1 & Y/Y2 or Y/Y2) and dehumidification (DEHUM) requests: • 24 VAC signals applied to Y1 & Y/Y2 or Y/Y2, DEHUM, & G terminals of TSIB and FCB. • Same operation as the high cooling (Y1 & Y/Y2 or Y/Y2) request, except the cooling airflow is reduced 20% to compensate for high humidity conditions during cooling operation. The high cooling airflow returns to the normal setting after the DEHUM signal is removed. Low or high cooling and O terminal (Heat Pump mode): • If the J2 jumper is in the AC/HP EFFICIENCY position, there will be no change in blower airflow regardless of the O terminal being energized or de-energized. • If the J2 jumper is in the HP COMFORT position, then there wilt be a 10% reduction in airflow when the O terminal is de-energized (HP heating) and no airflow reduction when O is energized (HP cooling). NOTE 1) The motor has been set up to recognize the O terminal as energized during cooling calls (reversing valve energized for cooling). ContinuousCirculating Fan (G) Request: 24VAC signal applied to G terminal of FCB. • Continuous fan speed is energized without delay. G signal removed from FCB. • Continuous fan speed is de-energized after 5 second delay. NOTE 2) Heat or Cooling requests received during a Fan request, cause the fan speed to change to the appropriate heat or cool speed after the Fan On Delay time expires. The fan returns to continuous circulating speed after the selected Fan Off Delay time expires following loss of the Heating or Cooling request. NOTE 3) Hard-wire option not available for variable speed models. NOTE 4) Continuous blower selection DIP 10 and 11 will cause the blower to run in high cooling speed for all low cooling 0'1) calls. Continuous blower DIP settings of 00 and 01 will allow low cooling 0'1) calls to operate normally. Heating(Wl) Request(single stage thermostatoperation,SW1 DIP switch#3 on the FOBmust be in OFF position) (see furnace wiring diagram): 24VAC signal applied to Wl terminal of FCB. • Inducer motor turns on at high speed. • Following a 15 second prepurge delay after the low pressure switch closes, the ignitor begins a 17 second warm up. • The gas valve is energized, the main burners light at Low Heat rate. • The ignitor is de-energized, and the inducer drops to low speed after the main burners ignite. • The FCB wilt delay Low Heat blower operation for the 45-second Low Heat Fan On Delay time timed from the opening of the gas valve. • If the Wl request is still present after 12 minutes, timed from the opening of the gas valve, the inducer switches to high speed, closing the high pressure switch, then the High Heat solenoid energizes, and the fan switches to High Heat speed. Wl signal removed from FCB. • The gas valve de-energizes and the main burners go out. • The inducer runs at its present speed for a 15 second postpurge period. 52 Specificationsare subject to changewithout notice. 440 012024 01 • • The fan runs at its present speed. The blower de-energizes after the selected Heat Fan Off Delay time expires timed from the gas valve de-energizing. NOTE 5) If a new Heating request arrives while the control is waiting for the Heat Fan Off Delay time to expire, the FCB will wait for the selected Heat Fan Off Delay, and then start a new heating cycle. Heating(Wl & W2) Request (two-stage thermostatoperation,SW1 DIP switch #3 must be in ON position) (see furnacewiring diagram): 24VAC signals applied to Wl terminal of FCB. • Same response as single stage thermostat operation described above except the burners, inducer, and blower will not go to high heat rate, and High Heat Fan speed unless a W2 signal is applied. 24VAC signal applied to Wl and W2 terminals of FCB. • Same light-off routine as described for the signal stage thermostat operation except burners light at High Heat rate, the inducer remains on high speed after ignition, and the FCB will delay High Heat blower operation for the 30-second High Heat Fan On Delay. NOTE 6) The FCB responds without delay to the presence or loss of W2 (with Wl constant). Wl & W2 result in high inducer, High Heat rate, and High Heat Fan speed. Wl only results in low speed inducer, Low Heat rate, and Low Heat Fan speed. Heating Requestwith Gas Shut Off: 24 VAC signals applied to Wl terminal of FCB. The FCB will attempt 4 cycles for ignition then go to soft lockout for 3 hours, and then try for ignition again as long as the heat call remains. Power reset will clear lockout. • • • • • • • • • • Inducer motor turns on at high speed. Following a 15 second prepurge delay after the low pressure switch closes, the ignitor begins warm up. The ignitor glows red-hot for 22 seconds, then turns off. The FCB flashes error code 6. The ignitor stays off for 17 seconds, then begins to warm up again. The ignitor glows red hot for 22 seconds then turns off. The FCB continues flashing error code 6. The ignitor stays off for 17 seconds, then begins to warm up again. The ignitor glows red hot for 22 seconds then turns off. The FCB continues flashing error code 6. The ignitor stays off for 17 seconds, then begins to warm up again. The ignitor glows red hot for 22 seconds then turns off. The FCB proceeds to soft lockout. Stops flashing error code 6, and begins flashing error code 6 + 1. The inducer motor de-energizes 15 seconds after error code 6 + 1 starts flashing. Furnace Control Board DiagnosticCodes (See Figure55): OFF = 24VAC or 115VAC is off, fuse is open Heartbeat = Normal operation or no previous Diagnostic Code ON SOLID 1 Flash = Soft Lockout - Furnace Control Error (1 hr delay) If code repeats immediately following power reset then replace control = Not used 2 Flashes = Pressure switch(es) closed when should be open 3 Flashes = Low pressure switch open when should be closed 4 Flashes = Limit or flame roll-out switch open (less than 2 minutes) 5 Flashes 6 Flashes = Flame sensed out of sequence = Failure to ignite or flame sense lost while running 6 + 1 Flashes = Soft Lockout - Max of four trials for ignition reached (3 hr delay) 7 Flashes = Soft Lockout - Limit or flame roll-out switch open longer than 2 minutes (1 hr delay) (roll-out switch requires manual reset) 8 Flashes 9 Flashes = Permanent Lockout - Gas valve relay contact stuck closed or miswired gas valve (power reset only) = High pressure switch open when should be closed 10 Flashes = Improper transformer phasing on twinned applications or improper line voltage polarity. * If status code recall is needed, briefly (2-3 seconds) remove then reconnect one limit switch wire (main or rollout) to display last stored status code. Do not remove power or blower door before initiating status code recall or code will be lost. Code is automatically cleared after 72 hours or upon power reset. * Proper flame sense microamps: 0.7 microamps D.C. minimum, 2.0 - 4.0 microamps nominal NOTE 7) Continuous blower selection DIP 10 and 11 will cause the blower to run in high cooling speed for all low cooling (Y1) calls. Continuous blower DIP settings of O0and 01 will allow low cooling (Y1) calls to operate normally. HUMIDIFIER - The 24VAC HUM is energized when the low pressure switch closes on a call for heat. The 115V HUM (called HUM on Control) is energized when the inducer is energized. ELECTRONIC AIR CLEANER - EAC is energized when there is a blower speed call. It is NOT energized when blower operates in the hard-wired continuous fan mode. 440 01 202401 Specificationsare subject to changewithout notice. 53 14. Wiring Diagram *9MPV, *9MVX (Variable S )eed Blower Motor) :'BL_E_LA_S--"-- " COOL ON+SEC (PSC ONLY) I n ! B ! ! FURNACE CONTROL, SWl HEAT OFF DELAY SWI-1, SW1-2 FACTORY SETTING m m THERMOSTAT SW1-3 TYPE uJ rY OFF 90 SEC (PSC SEE ONLY) * COOL FOR VARIABLE SPEED SW2 HEAT - ON HIGH 30 SEC. LOW 45 SEC. EAC + HUM 1,0A MAX COMBINED 60 SEC. 100 SEC. 140 SEC. 180 SEC. SINGLE STAGE 2 5 STAGE I uJ o>_o wO 12 c_ I _ _z_ 0 z_ I _ t..- _ z z m NOTE #2 i "1_ I_ 8 _ W_ z m _ ® L Lmo>, pm`::+ _ z v_ mmm©© --LolYI/ _g ! i l_ow_RI _LO I _. _w _!_ _ 00_ llI,._ q o _o I ga mmm©© I'I ' II , I I I , o _D oS_ © _-_- : _ 0+ _ o _ ! wo SV- I-- t-- qit]W_A:177777]llf-_---il Lo_I COOL HEAT _ 0 LL! C +I I _ ! ...... _ Z + i I + S U _z gS o _ , +=/+/I s° I \ ,_:7?s/! O_o_ I O _ -- H _ 0 0 < _ >z :::: _-_- J_ +++J+,, +/I :::Ig _,o r-_= _ + III + iF+M! _ _s_ "_ i & _1-/!-!_ <<<_ 8_ _= OS 8 oooS _S >>>8g_8 ._E:::Io+ ++il i !1 14 Ill I:.:+bT.__=o© _ ,. I I -_ I (WHEN I _ + I _s WWLd ., < ++-_+M __ 18 _s _ rn _: O x o _ I _ I id zl _" O+ :7 rn -_ o >- UJ :c m _- <_F_ © F'- u_° < © F- g _0 I_ _ * 0 Z _1 0 i i CoLU_l /-_1 +_11 _ _+_ _Pl DEIIUM m NEUTRALS _,A+NOS,,C + _ LE00 C::::_ _ L,_ _ Z 18 I nl g.n.III _ _ _. "___ _ __ 0 HEATOFE-DE THERMOSTAT AY TYPE A lI-Z-l_J--a HUM R CW2 W YY20 2zIVAC ...................................................................................................................... 2: tc o_ m 54 Specificationsare subject to changewithout notice. 440 012024 01 15. Thermostat Wiring Guide 1. These diagrams are for reference. See thermostat wiring instructions for specific terminal assignments, connections or operation. 8. 24V HUM terminal on furnace control is used to power a humidifier (on call for heat and pressure switch closed) if no HUM thermostat option is available. 2. Humidifier/humidistat with the furnace. 9. 3. Dehumidify feature (MPV & MVX models only) requires thermostat with DEHUM feature or a separate dehumidistat to get the dehumidification operation. Dehumidistat is optional and not included with the furnace. Underlined terminal indicates intended use for multiple function terminals. DEHUM provides a 20% reduction in airflow (when Y1 or Y1 + Y2 is energized) when the furnace control DEHUM terminal is energized with 24V. 4. is optional and not included 5. TSIB terminals only available on MPV & MVX models. 6. Two-stage Air Conditioning or two-stage Heat Pump capability only available with MPV & MVX models. 7. W2 furnace operation rithm SWl DIP switch runs in Low Heat for 12 Heat if heating call still 10. If no DEHUM thermostat option is available, a dehumidistat that has closed contacts on a call for dehumidify may be used 11. O provides a 10% reduction in airflow when Y1 or Y1 + Y2 is energized and O is NOT energized. (J2 jumper on TSIB must be in HP COMFORT position to get this function. AC/HP EFFICIENCY position results in no reduction of airflow for Y1 or Y1 + Y2 calls regardless of O being energized or not.) is from furnace control algo#3 (TT) set to OFF. Furnace minutes then switches to High exists. 12. For Heat Pump/Furnace systems, refer to Fossil Fuel Kit or Dual Fuel Thermostat Installation Instructions for wiring. HUM and DEHUM Terminal available from Thermostat. Humidifier Wiring Models and Dehumidify Wiring (*9MPV & *9MVX Models only) (*9MPT, *9MPV, *9MVX) TSIB NOTE5 NO CONNECTION [_ NO CONNECTION TWO-STAGEorVS FURNACE CONTROL SINGLE-STAGE THERMOSTAT I " SINGLE-STAGE AIR CONDITIONER I Fq NOTE 3_ 9_ 10 "1] DEHUM [] .... I I i i I I i i L 24V HUM -. OPTIONAL HUMIDIFIER NOTE2 44001 2024 01 Specifications are subject to change without notice. 55 .o.0. an<,/o. O_,UM t°..,na, ava,,ab,°,ron, t,.°..ootat.,...,<,,,,°. W,r,n_ _.,_,_.,_, *9MVX) Dehumidify wiring (*9MPV & *9MVX Models only) TSIB NOTE 5 NO CONNECTION NO CONNECTION TWO-STAGEorVS FURNACE CONTROL SINGLE-STAGE THERMOSTAT SINGLE-STAGE OPTIONAL DEHUMIDISTAT (*MPV Models Only) Connect 1-stage1 AC/HP to Y/Y2 for applications AIR I_ , ,I_T_ [_ , _. L NOTE 3 CONDITIONER [] 7 "1] DEHUM [] "1_ i i 1 I' 24V HUM _. OPTIONAL HUMIDISTAT ' i i OPTIONAL HUMIDIFIER i i i 1 NOTE 2 _ ' NOTE2 Single-Stage Single-Stage Thermostat with Two-Stage Air Conditioner or Variable Speed Furnace (*9MPT, *9MPV, *9MVX) and TSIB NOTE 5 F_q NO CONNECTION NO CONNECTION (HP mayuseO) TWO-STAGE or VS FURNACE CONTROL SINGLE-STAGE TH ERMOSTAT OPTIONAL DEHUMIDISTAT SINGLE-STAGE AIR CONDITIONER F_q I_ [] (*MPV Models Only) I I :_t_.........r_=7 ............ Connect 1 to Y/Y2 for 1-stage AC/HP applications i i NOTE 3 ' L-. • .._ DEHUM _q [] i ...... i i i i i i i i ..._ 24V HUM OPTIONAL HUMIDISTAT _ - NOTE 2 i i OPTIONAL HUMIDIFIER _ _ i i , ' i i ....... l NOTE2 56 Specifications are subject to change without notice, 440 01 202401 __ Two-Stage Thermostat with Two-Stage Furnace or Variable Speed Furnace (*9MPT, *9MPV, *9MVX Models) and Single-Stage Air Conditioner TWO-STAGE THERMOSTAT TSIB NOTE5 SINGLE STAGE AIR CONDITIONER VS FURNACE CONTROL OPTIONAL r DEHUMIDISTAT , (*MPV Models Only) _ If no DEHUM from '_ thermostat available \ F_q '_ i ___ -' F_q _q i i i Connect 1 toY1 for 2- _q F_q , i stage AC-HP applications. ,' OR Connect 1 to Y/Y2 for 'i , 1-stage AC- HP applications F_q Fq F_q _q NOTE 3, 9, 10 zD ', DEHUM [] i •s •# i i i i i i i i i i i _i OPTIONAL HUMIDIFIER NOTE 2 Two-Stage Thermostat with Variable Speed Furnace (*9MPV & *9MVX Models only) and Two-Stage Air Conditioner TWO-STAGE THERMOSTAT TSIB NOTe5 ir.... i i TWO-STAGE AIR CONDITIONER I i OPTIONAL DEHUMIDISTAT (*MPV Models Only) If noDEHUM from thermostat available VS FURNACE CONTROL _ ', , _, F_q F_q F_q _q i i i i Connect 1 toY1 for 2stage AC-HP applications. , i ', ,•'1] , 1-stage AC- HP applications ', , I._. [] NOTE 3, 9, 10 OR Connect 1 toY/Y2 for _q F_q F_q F_q F_q _q _q DEHUM t¢ J I] 24V HUM OPTIONAL HUMIDIFIER ...... NOTE 44001 2024 01 Specifications are subject to change without notice, i i i i i i i i i i i | 2 57 THIS PAGE LEFT BLANK INTENTIONALLY 58 Specifications are subject to change without notice. 440 01 202401
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