IONX T6XSMIPM 2.4 GHz Transceiver User Manual Working T4 Install

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Document ID	2575905
Application ID	aBIjuqtV9+6fcQpbpY2rMg==
Document Description	User Manual
Short Term Confidential	No
Permanent Confidential	No
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Document Type	User Manual
Display Format	Adobe Acrobat PDF - pdf
Filesize	110.81kB (1385122 bits)
Date Submitted	2015-04-06 00:00:00
Date Available	2015-05-23 00:00:00
Creation Date	2015-03-12 20:46:58
Producing Software	Microsoft® Office Word 2007
Document Lastmod	2015-03-12 20:46:58
Document Title	Working T4 Install
Document Creator	Microsoft® Office Word 2007
Document Author:	Heagerty, David

IONX Support Center 1-800-621-8442, supportcenter@ionxlive.com
IONX Technical Data
Installation Manual
Edge T-Series
Model T6X
Communications Management Unit (CMU)
IONX LLC
515 S. Franklin St.
West Chester, PA 19382
www.ionxlive.com
484.653.2600
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301614 – T6X Installation Manual
Confidential
Revision Date: November 19, 2013
Revision: A
Process Owner: Engineering
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IONX Support Center 1-800-621-8442, supportcenter@ionxlive.com
1 Warning
These instructions are not designed to imply or replace any operating or safety rules.
It is the responsibility of the installer to understand and follow all company safety practices.
WARNING
In order to comply with hazardous classification, only those items
specifically listed can be used and must be used only as shown.
WARNING Installation shall be carried out in accordance with the applicable code of
practice by suitably-trained personnel.
WARNING Repair of this equipment shall be carried out in accordance with the
applicable code of practice.
WARNING Any machining, drilling, and/or sanding related to the installation of this
system should be pre-approved by the authorized department before work is started.
WARNING If the equipment is likely to come into contact with aggressive substances,
then it is the responsibility of the user to take suitable precautions that prevent it from being
adversely affected, thus ensuring that the type of protection is not compromised.
WARNING RF Device: Unit cannot be painted or coated with any material. Coating can
adverseIy affect the performance of the device. Unit shall be masked appropriately if post
installation coating is required.
WARNING Products contain Lithium Ion batteries. Proper disposal procedures are
required upon end of life conditions. If there is not corporate policy for hazardous waste
disposal, the units should be shipped back to IONX for proper disposal.
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301614 – T6X Installation Manual
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Revision Date: November 19, 2013
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Process Owner: Engineering
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IONX Support Center 1-800-621-8442, supportcenter@ionxlive.com
2 Unpacking the CMU
2.1
2.2
2.3
2.4
2.5
Inspect shipping box/s to make sure there is no damage.
Carefully unpack the shipping box making sure to open the top of the box.
There will be instruction guide/s for modules associated with the system order.
Open shipping box/s and verify that the internal contents match the shipping receipt.
The installation instructions ensure at all times that the minimum separation distance
from the human body is always greater than 20 cm during installation.
Contact IONX in the event of any above problems toll-free at 800-621-8442.
WARNING
If using a knife to cut the tape, do not let the blade extend more than ½ inch inside of the
cardboard box.
[This space left blank intentionally]
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301614 – T6X Installation Manual
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Revision Date: November 19, 2013
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Process Owner: Engineering
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301614 – T6X Installation Manual
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Revision Date: November 19, 2013
Revision: A
Process Owner: Engineering
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IONX Support Center 1-800-621-8442, supportcenter@ionxlive.com
3 Activating the CMU
3.1 Before starting
3.1.1 Confirm your email address is set-up in the IONX TARA system by emailing
tara@ionxlive.com with “help” in the subject line.
3.1.2 If there is no reply, contact the IONX Support Center at toll-free at 1-800-621-8442 to
get your email address set-up to use TARA and IONXlive.net.
3.2 Setup Monitor Command
3.2.1
Start a new email message


To: type TARA@IONXLive.net
Subject: type
‘WSM’
period ‘.’
The serial number of the CMU
Example: WSM.GA0000123A
3.2.2
Send the message and wait for the following response:
Wireless Sensor Monitor initiated for GA0001099A.
Please remove the Red Label covering the T-Series device, and
look on the bottom for a green blinking light.
This will cause the device to wake-up, and send a message
within the next 5 minutes.
Please wait for further instructions...
**This is an automated report email, responding to this message
will re-issue the same command.
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Revision Date: November 19, 2013
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Process Owner: Engineering
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IONX Support Center 1-800-621-8442, supportcenter@ionxlive.com
3.3 Remove the red label and magnet from the top of the CMU. (figure 1)
Figure 1: CMU T6X with red installation sticker intact
3.4 Flip over the CMU to see if the two white half circles in the recess are blinking green (Figure 2).
These two white half circles are the Status LED. The Status LED will blink green for 30-seconds
after removing the Red Label (which includes a small bar magnet) from the top of the CMU. If
the Status LED is not blinking or blinking any other pattern than green contact the IONX
Customer Support Center by phone at 1-800-621-8442 or email supportcenter@ionxlive.com.
Figure 2: Status LED on the bottom of the T Series CMU
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Revision Date: November 19, 2013
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Process Owner: Engineering
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IONX Support Center 1-800-621-8442, supportcenter@ionxlive.com
3.5 You will get an email message from TARA when the CMU sends its power up message. See
example email in below:
From: "Ionx, Tara" 
Date: May 21, 2012 5:39:33 PM CDT
To: "customer@customer.com>
Subject: WSM: GA0000123A - Terminal now awake
The Terminal is now awake. Remove the red label from all
of the wireless sensors now.
Wireless sensors associated with this terminal:
WS0000123A,WS0000124A,WS0000125A,WS0000126A
Please wait for further instructions...
**This is an automated monitoring email, replying to this
email will cancel the monitor.
Sample Installation Response
If WSN Sensors are included, use the following instructions.
3.6 Remove the red labels from all the WSN’s
3.7 You will get a email message from TARA when the WSN’s send a Node Live message. See
example email in below:
The following wireless sensors are now awake.
WS0000252A,WS0000223A
Please wait for further instructions...
**This is an automated monitoring email, replying to this email
will cancel the monitor.
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301614 – T6X Installation Manual
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Revision Date: November 19, 2013
Revision: A
Process Owner: Engineering
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IONX Support Center 1-800-621-8442, supportcenter@ionxlive.com
3.8 When the last WSN has sent a Node Live message, then you will get an email from TARA that all
WSN’s have joined and it is OK to install the equipment on the car.
From: "Ionx, Tara" 
Date: May 21, 2012 5:39:33 PM CDT
To: "customer@customer.com>
Subject: WSM: GA0000123A - Ready for Installation
All wireless sensors are now awake:
WS0000232A,WS0000233A
The system is ready for installation.
Sample Installation Response
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IONX Support Center 1-800-621-8442, supportcenter@ionxlive.com
4 Installing the CMU
The CMU can be installed with or without the optional mounting bracket.
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4.1 Installing the CMU without the bracket
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Revision Date: November 19, 2013
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4.2 Installing the CMU with the mounting bracket (Optional)
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Revision Date: November 19, 2013
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IONX Support Center 1-800-621-8442, supportcenter@ionxlive.com
5 Installing Wireless Sensor Nodes (WSN’s)
5.1
Follow the Installation Manual supplied with the WSN.
6 Associating the CMU
The IONX Totally Autonomous Reporting Agent (TARA) is used to associate the car number with the
CMU. This is completed by email using an email-enabled smart phone or any computer with email
access.
6.1 Before starting
6.1.1 Confirm your email address is set-up in the IONX TARA system by emailing
tara@ionxlive.com with “help” in the subject line.
6.1.2 If there is no reply, contact the IONX Support Center at toll-free at 1-800-621-8442
to get your email address set-up to use TARA and IONXlive.net.
6.2 Associating the Car Number to the CMU. NOTE: If this is a replacement install see Appendix B
6.2.1
Start a new email message


To: type TARA@IONXLive.com
Subject: type
‘I’ or ‘i’
period ‘.’
The serial number of the CMU
Period ‘.’
The Car initials
Period ‘.’
The Car number which the CMU is installed on
Period ‘.’
Company Name
Example: I.SerialNumber.CarInitial.CarNumber.CompanyName
Example: I.FA0000123A.ABCX.1234.ABCRailroad
6.2.2
Send the message
6.2.3
A response message confirming the installation will be sent from TARA. See example
email in below:
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301614 – T6X Installation Manual
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Revision Date: November 19, 2013
Revision: A
Process Owner: Engineering
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IONX Support Center 1-800-621-8442, supportcenter@ionxlive.com
Success!
Unit FA0000123A now installed on ABCX 1234
associated to ABC. If this is not correct Contact IONX – 800-621-8442.
**This is an automated report email, please do not
reply directly to this message as it will be
discarded.
Sample Installation Response
6.2.4
The CMU is associated with the car number. The installation is complete. The car
now can be released into service.
7 Miscellaneous
Translations available upon request
[This space left blank intentionally]
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Revision Date: November 19, 2013
Revision: A
Process Owner: Engineering
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Appendix A: Validating the Installation
Validating the installation is an optional step that will allow new installers to confirm the installation was
completed correctly. Validation is done with the IONX Totally Autonomous Reporting Agent (TARA) or
with IONXlive.net .
A.1.
Before starting:
Contact the IONX Support Center at toll-free at 1-800-621-8442 to make sure your email
address is registered to use TARA and IONXlive.net.
A.2
Install Validation using IONXlive.net
2.1
Navigate to www.IONXlive.net and login if a username & password has been supplied.
2.2
Using the tracking navigator tree view on the left(See Figure 9):
2.2.1 Find the unit being validated and click on the name.
2.2.2 If you have not associated the CMU with the car name the unit will appear as
the serial number on the website.
2.2.3 If you have associated the car with the CMU the unit will appear as the car name
on the website.
2.2.4 If you cannot find the unit serial number or the car name in the tracking
navigator please contact the IONX Customer Support Center by phone at 1-800621-8442 or email supportcenter@ionxlive.com.
Figure 9: Selection of a car with the tracking navigator
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Revision Date: November 19, 2013
Revision: A
Process Owner: Engineering
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2.3 Select serial number of the CMU or the car name. The message pane in the lower right will
update with the latest messages (Figure 10)
Figure 10: IONXlive.net displaying the latest asset information
2.4 If the installation was completed successfully, there should be a power up message at the
time the installation magnet was removed. If the message does not show up on the website
please contact the IONX Customer Support Center by phone at 1-800-621-8442 or email
supportcenter@ionxlive.com.
2.5 If WSNs are part of the installation, there will be a Node Live message for each WSN and for
theCMU. For example, if the system has three WSNs that go with it, then on the website
there will be four Node Live messages. If the correct Node Live messages are on the
website, the installation was successful. If all the message do not show up on the website
please contact the IONX Customer Support Center by phone at 1-800-621-8442 or email
supportcenter@ionxlive.com.
A.3
Install validation using TARA
Note: TARA is case insensitive. Upper case or lower case letters may be used in the subject line
or address.
3.1 Find the device serial number of the CMU being installed. See Figure 11.
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Revision Date: November 19, 2013
Revision: A
Process Owner: Engineering
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IONX Support Center 1-800-621-8442, supportcenter@ionxlive.com
Figure 11: IONX CMU Serial Number Label
3.2 Start a new email message


To: type TARA@IONXLive.com
Subject: type ‘MI’ or ‘mi’ followed by a period ‘.’ And the CMU serial number
(See Figure 12)
Example: MI.SerialNumber
Example: MI.DE0000123A
Figure 12: Sample Email Request to TARA
3.3 Send the email message
3.4 A response email will be sent from TARA confirming:
3.4.1 The subscription to TARA for the CMU
3.4.2 Example Below-Figure 13
Figure 13: Sample Email Response from TARA
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301614 – T6X Installation Manual
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Revision Date: November 19, 2013
Revision: A
Process Owner: Engineering
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IONX Support Center 1-800-621-8442, supportcenter@ionxlive.com
3.5 A second email will be sent from TARA, which is the most recent location report sent from
the CMU.
3.5.1 The message may show a location message from a different location to where you
are currently doing the installation. Disregard this message
3.5.2 See Figure 14
Figure 14: Sample TARA Message
3.6 TARA now is configured to monitor the CMU. Repeat the process for all the CMUs being
installed today.
3.7 The installation was successful if you find TARA emails for triggering each sensor in position on
the car.
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Revision Date: November 19, 2013
Revision: A
Process Owner: Engineering
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Appendix B: Replace command
The IONX Totally Autonomous Reporting Agent (TARA) is used to associate the car number with the
CMU. If an IONX GPS device has already been installed on the car and associated, the replace command
will be used. This is completed by email using an email-enabled smart phone or any computer with email
access.
B.1 Before starting
B.1.1
Confirm your email address is set-up in the IONX TARA system by emailing
tara@ionxlive.com with “help” in the subject line.
B.1.2
If there is no reply, contact the IONX Support Center at toll-free at 1-800-6218442 to get your email address set-up to use TARA and IONXlive.net.
B.2 Associating the Car Number to the CMU.
B.2.1
Start a new email message


To: type TARA@IONXLive.net
Subject: type
‘R’ or ‘r’
period ‘.’
The serial number of the old replaced CMU
Period ‘.’
The serial number of the new CMU being installed
Period ‘.’
The Car initials
Period ‘.’
The Car number which the CMU is installed on
Example: R.OldSerialNumber.NewSerialNumber.CarInitial.CarNumber
Example: R.1234A.FA0000123A.ABCX.1234
B.2.2
Send the message
B.2.3
A response message confirming the installation will be sent from TARA. See example
email in below:
Success!
Unit 1234A has been replaced by FA0000123A for
ABCX.1234. If this has been done in error Contact Tanisha Rankin at IONX - 484-653-2600.
**This is an automated report email, responding to
this message will re-issue the same command.
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301614 – T6X Installation Manual
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Revision Date: November 19, 2013
Revision: A
Process Owner: Engineering
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Sample Installation Response
B.2.4
The CMU is associated with the car number. The installation is complete. The car
now can be released into service.
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301614 – T6X Installation Manual
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Revision Date: November 19, 2013
Revision: A
Process Owner: Engineering
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IONX Support Center 1-800-621-8442, supportcenter@ionxlive.com
Appendix C: General Information
C.1 IONX Customer Support Center
Contact the IONX Customer Support Center by phone at 1-800-621-8442 or email
supportcenter@ionxlive.com.
C.2 Status LED
Green Flashing: The CMU will flash green when the installation magnet is removed. Proceed to
mount the CMU.
Red Flashing: Contact IONX customer service.
Green and Red Flashing: Contact the IONX Customer Support Center so the CMU can be
commanded to calculate the “home” position again.
C.3 Forcing the CMU to call
If there is a problem verifying messages on the website or through TARA, the CMU can be forced
to call for 24 hours after removing the installation magnet. Place the installation magnet onto
the indentation, where it was located at the time of shipping, for 30-seconds then remove. The
CMU should send a report within 15-minutes. If TARA is active for the CMU and no reports are
received by email or on the website, contact the IONX Customer Support Center by phone at 1800-621-8442 or email supportcenter@ionxlive.com.
C.4 Overview of CMU physical features
Reed Switch
IONX Contact
Information
Intrinsic Safety
Certification
Serial Number
Status LED
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Revision Date: November 19, 2013
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Appendix D: Trouble Shooting
D.1 Missed Wake-up Message
If the power up message does not show up through TARA within 30-minutes of the magnet
being removed, another message can be forced to be transmitted within 24 hours of the
installation magnet being removed. See Appendix B –General Information on “Forcing the CMU
to Call.”
D.2 Unit does not appear on IONXlive.net
3.1 If the asset does not appear on IONXlive.net it could be a limitation of the user’s login id.
Contact the IONX Customer Support Center by phone at 1-800-621-8442 or email
supportcenter@ionxlive.com so a Customer Service Representative can check the permission
level and adjust accordingly.
3.2 Initially the asset will be shown on IONXlive.net as the CMU serial number. When the CMU is
associated to an asset, the CMU serial number will be replaced by the car name.
D.3 Power up message missing on IONXlive.net
If the CMU misses a power up message but has a recent message showing the current location,
then the CMU is OK to install.
-------------------------------------------------------------------------------------------------
IONX LLC
515 S. Franklin St.
West Chester, PA 19382
www.ionxlive.com
484.653.2600
_____________________________________________________________________________________
301614 – T6X Installation Manual
Confidential
Revision Date: November 19, 2013
Revision: A
Process Owner: Engineering
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Title                           : Working T4 Install
Author                          : Heagerty, David
Creator                         : Microsoft® Office Word 2007
Create Date                     : 2015:03:12 20:46:58-04:00
Modify Date                     : 2015:03:12 20:46:58-04:00
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