Ikea Kitchen Installation Step By Poster Assembly Instruction Step3_NA
2014-07-06
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3 Hang the wall cabinets AKURUM wall cabinets are mounted using a sturdy If you haven’t already done so in Step 1, measure and steel suspension rail. This ensures a strong installation, draw the position of the cabinets on the wall to be sure and makes it easier to hang and level the cabinets. In everything will fit. It’s also important to mark any most kitchens, it’s easiest to install the wall cabinets uneven spots on the wall and smooth them out with first. This way there won’t be any base cabinets to work putty or shims. Hang this poster on the wall so you’ll have your hands free! around and you can more easily use a stepladder. If you don’t have wall cabinets to install, go straight to Step 4. Begin installing the wall cabinets Important before you begin installing Good to know: If you will be installing a high cabinet, don’t make final adjustments or fully tighten the screws until after the cabinet is installed. It’s easier to see if everything is level and fits correctly when the cabinet is standing. © Inter IKEA Systems B.V. 2005. Good to know: Before installing the fan cabinet saw a hole for the fan and fan duct. Instructions are enclosed with the fan. If you’re installing a fan over a gas hob, you must follow special regulations. These may be differ from country to country. Before you start, find out what regulations apply in your country.v 4. Mark the level lines for the wall cabinets and suspension rail Using the high point on the floor that you marked in Step 1, measure up the wall 83-7/8” for the top of 30” wall cabinets or 92-5/8” for 39” wall cabinets. Next, locate the bottom of the suspension rail by measuring down 2-1/2” from the first mark. Using your 4 foot level, draw level lines at both points on the wall. 1. Fill in irregularities Start by checking the walls visually and running a 4 foot level along the surface. Mark any uneven spots such as bows and high spots. If major problems need to be fixed, it’s best to hire a professional. It may also be necessary to use shims when mounting wall cabinets. Shims are often used to fill in gaps and correct the angle: Use a piece of wood, fibre-board or plywood – depending on the size of the gap. 2. Check the floor for uneven spots Find out if the floor is uneven. This is important to consider if you want to be sure there will be room for legs or toekicks under all cabinets. Use a spirit level to check the areas where you’ll be installing base or high cabinets. Find the floor’s highest and lowest points and use a pen to mark them on the wall. 3. Right-angled corners Fit a combination square or right angled wood panel into each corner, and see if there are any gaps between it and the wall. If the gap is more than 1/4”, call your IKEA expert for assistance. In a “U” shaped kitchen, measure between opposite walls at a number of spots to see if they are parallel. 5. Finding the studs in drywall At the marked suspension rail line, tap the wall from the corner out (or use a stud-finder) to check for the first stud. Mark its position. While subsequent studs are usually at 16” intervals, they may be at 12” or 24” intervals in some kitchens. Mark the location of each stud along the line. This will show you where to attach the suspension rail to the wall. 6. Cut the suspension rail Measure the length of the wall cabinets to be installed along one wall. Include the length of wall behind a high cabinet only if the high cabinet is 12” deep. Subtract 1/4” from the overall measurement. (This will leave 1/8” of space at either end of the rail.) Use your hack saw to cut the suspension rail to this length. 7. Insert suspension rail hardware Slide the suspension rail hardware into the suspension rail before putting it up. You’ll need two pieces per wall cabinet. (Be sure to position one piece on each side of the corner cabinet if your plan calls for one.) You may find it helpful to tape the hardware into place until the rail goes up. 8. Secure the suspension rail Secure the suspension rail to the studs, aligning the bottom edge of the rail with the level line marked on the wall. If you found a bow in the wall of more than 1/4” in Step 1, shim the suspension rail until it is straight. Should the end of the rail fall between studs, secure it to the wall with a heavy duty anchor. 9. Hang the corner cabinet Starting with the corner cabinet, align one piece of the suspension rail hardware with the predrilled hole at the top of the cabinet. Position the second hole and its hardware. Note: If you don’t have a corner cabinet, install a cabinet that fits against both the back and side walls, allowing the filler space shown on your plan. 10. Level and secure the cabinet Fit the small metal plate over the bolt, thread the nut loosely in place. Level the cabinet, using shims at the bottom edge if necessary. With your wrench, loosely secure the cabinet hardware. Do not tighten; this will allow you to make adjustments once all of the cabinets are installed. 11. Hang the remaining wall cabinets Hang the rest of the cabinets in the same way, aligning each with the previous one. Use your C-clamps to temporarily hold adjacent cabinets into position. To avoid marring the surface of your cabinets, use a small scrap of wood between the clamp and the cabinet. 12. Drill through cabinet walls You’ll find predrilled holes on the inside of each cabinet. For all doors except ULRIKSDAL use a 3/16" drill bit to drill through the fourth holes from the top and bottom edges. (The second and third holes are for the door hinges.) For ULRIKSDAL door, drill through the second holes from the top and bottom edges. (The hinges for ULRIKSDAL fit into the third and fourth holes from the top/bottom.) 13. Fasten cabinets together Place the connection screws enclosed with the cabinet frames into the holes and tighten. Remove the C-clamps. Continue fastening the remaining cabinets together in the same way. 14. Tighten the mounting screws When all wall cabinets have been mounted, aligned and connected, and final adjustments have been made, tighten all of the mounting hardware. Slide the plastic covers in place over the metal corner bracket. You’ve completed Step 3! And the wall cabinets are in place. Design and Quality IKEA of Sweden 4 Install base and high cabinets Now it’s time for the base and high cabinets. Before In the following steps, you’ll install the legs at the you begin, locate all plumbing, power sources and front of the cabinets and secure a cabinet wall strip other utilities. Mark around these and using a key- to the wall. The wall strip is made of particleboard hole saw, cut the appropriate openings before you and comes packed together with the toekicks. If you install the cabinets. prefer, instead of the wall strip for support, you can Hang this poster on the wall so you’ll have your hands free! put legs on the back of the cabinets. Good to know: Legs can be shared by two cabinets. See the assembly instructions. Place the corner cabinet against the wall so that its back edge is resting on the wall strip. Through the holes at the top back corners of the cabinet, mark where to drill for the fixing screw. Set the cabinet aside. 1. Marking the level lines Using the high point of the floor that you marked earlier, measure up 4-5/16”. Use a 4 foot level to draw a line on the wall at this height. Now measure 34-1/2” from the same point on the floor and draw another level line. This will help you level the top of the base cabinets. 2. Cut base cabinet wall strips Measure the length of the base and high cabinets to be installed. Do not include the wall space behind appliances. Cut the wall strips into corresponding lengths. Cut the strip 1–1/2” shorter where a side toekick is planned. 3. Secure the wall strip Align the top edge of the wall strip with the level line you marked at 4-5/6" in point 1, Step 4 . Secure it to the wall studs. Should the end of the wall strip fall between studs, secure it to the wall with a mooring screw or expansion bolt. 4. Start with the corner cabinet Attach legs to the front edges of the cabinets according to the assembly instructions. If you are not using the wall strip as support, attach back legs as well. Always use a back leg at the end of the run – it makes attaching the side toekick easier. For more, see Good to know. 5. Use the right screws and fittings Drill holes at the spots you’ve marked. Be sure to use drill bits, screws and fittings that are appropriate for your wall material. If you have a plaster wall and there’s no wall stud where you’ve drilled, insert a mooring screw before the screw and tighten halfway. 6. Install the corner cabinet Lift the corner cabinet back into place and adjust the height of the legs so that it stands level. Use a spirit level to be sure. 7. Secure the cabinet to the wall Tighten the screws, but not completely. Be sure the cabinet is level, front-toback and side-to-side. Hint: If you plan to install a lazy susan – do it now. It’s much easier before the countertops are in place. 8. Install the next base cabinet Mark, drill, and insert the screws for the next cabinet. Lift the cabinet into place, carefully aligning it with the previous cabinet. Use a G-clamp to fasten the cabinets together temporarily. 9. Drill through the cabinet walls For all doors except ULRIKSDAL use a 3/16” drill bit to drill through the fourth holes from the top and bottom edges. For ULRIKSDAL door, drill through the second holes from the top/bottom. When installing a drawer cabinet, drill through the fifth hole from the top. 10. Fasten cabinets together Place the connection screws enclosed with the cabinet frames into the predrilled holes and tighten. Remove the G-clamp. Continue in this fashion with the remaining cabinets. 11. Install the high cabinet The high cabinet should be installed the same way you installed the base cabinets. If you’re using cover panels on the sides , follow the enclosed assem-bly instruction to mount them before installing the cabinet. 12. Tighten all the screws When all base cabinets have been mounted and aligned, tighten all screws into the wall. Now the high cabinet is in place, make the final adjustments to the wall cabinets and tighten all the screws. 13. Measure filler pieces Check the wall with your level to see if it is even and flat. If the wall is uneven, skip to picture 16. If the wall is even, measure the distance from the wall to the cabinet and mark this distance at the top and bottom of the filler piece. 14. Cut filler pieces With a handsaw: draw a line connecting the top and bottom marks on the front side of the filler, and cut it with the face side up. With a keyhole-saw: mark both sides of the filler. Put masking tape over the line on the front side to ensure an even edge, without chipping. Cut it with the back side up. 17. The finishing touch To produce an airtight seal between the wall and the cabinet, you’ll need to caulk around the filler pieces. Choose a wellmade latex/silicon brand (it doesn’t need to be waterproof.) Tape alongside the area to be caulked. Apply a bead of caulk into the crevice. Dab your finger into a 3-in-1 oil to prevent the caulk from sticking, then run your finger along the caulk, forcing it into the crevice. Remove the tape for an airtight seal and a straight edge. You’ve completed Step 4! And the cabinet frames are in place. 15. Install filler pieces Put the filler piece in place with the cut edge against the wall. Attach by drilling a screw through the predrilled holes from the inside of the cabinet. To be sure the filler piece stays in place, first fasten a strip to the wall. Install other filler pieces in the same way. When all filler pieces are in place, go to 17. © Inter IKEA Systems B.V. 2005. Good to know: If there’s no corner cabinet, install the cabinet that will fit against the back and side walls. Make sure there’s enough room between the cabinet and the side wall for the filler piece. 16. Uneven walls If the wall is not level and flat, the filler must be cut to conform to the wall’s shape. To do this, you’ll need to make a template for tracing the wall’s shape onto the filler. A piece of thin plywood or heavy cardboard makes a suitable template. You’ll also need a measuring tape, pencil and compass. Cut the template material so that it’s the same height as the cabinet. Hold it in place where the filler will be installed. Open the compass a couple of inches and place the point against the wall. Holding the compass horizontal and level, follow the line of the wall so that the pencil traces a clear line on the template. To cut the template to the correct width, measure the distance from the farthest point on the wall to the cabinet. Find the same point on the template and mark it. Draw a straight line from this point to the top and bottom of the template to form the flat edge that will fit against the cabinet. Cut the template and check that it fits, then trace the shape onto the filler and follow the cutting directions in picture 14. Design and Quality IKEA of Sweden 5 Install the countertop Now it’s time to install the countertops and sink. Step 5, it’s a good idea to hire professionals to con- When measuring and sawing the solid wood tops nect the water, gas or electricity, and to install the throughout this step, we suggest placing them on cooktop, dishwasher and lighting. sawhorses for easiest handling. Once you’ve finished Hang the poster on the wall so you’ll get your hands free! Good to know: If you have a kitchen where two laminate countertops meet, cover the join with a cover strip before you screw the countertops into place. Because of moisture and steam, it’s important to have a moisture barrier under the countertop where you have the dishwasher. Use VARIABEL diffusion barrier for extra protection. 2. Exact measurement on the countertop Measure the countertop from the end of the base cabinet row out, allowing for the cover panel plus a ½” overhang. Mark with a pencil on the finished side if you’ll be using a handsaw and on the underside if using a power saw. 3. Saw the countertop If you’re sawing by hand, we recommend using a fine-toothed handsaw for control. To avoid splintering the countertop, tape over the area to be cut. If you’re using a circular saw, turn the countertop face down and clamp a straight-edge in place to guide the saw along the cut line. Finish the cut edge with your file. Treat the cut edge. 4. Mark a spot for the sink With the countertop in place, trace the inside of the base cabinet on the underside of the countertop. This helps assure that the sink cutout will be aligned correctly. Then, place the sink upside down on the underside of the countertop, positioning it correctly side to side and front to back. Trace around the edge of the sink with a pencil. Use a pencil and a straight edge, draw a “cut” line inside this line. Read more in the assembly instruction that came with your sink. 5. Saw the sink hole Place the countertop on the sawhorses. Drill a ½” hole for the keyhole-saw blade at all four corners of the cut line. Following this same cut line, saw the hole for the sink unit. 6. Seal the sink cutout To prevent moisture from penetrating the countertop, apply a polyurethane silicone along the cut edges with a paintbrush. 8. Install the sink Lift off the countertop and turn it upside down, placing it back on your sawhorses. Install the sink according to the assembly instruction enclosed with it. 9. Secure the countertop Your countertop should be secured as shown using the hardware provided. The slotted brackets allow the countertop to expand and contract normally. Set countertops in place, allowing the same gaps as when you measured. Locate attachment points at regular intervals and drill pilot holes before securing the top. 10. Sand and oil the countertop Your solid wood countertop was pretreated at the factory to condition and protect it until installation. To prepare it for use, sand the surface with a fine sandpaper and finish it with an approved wood treatment oil, for example BEHANDLA. You’ve completed Step 5! And all the countertops and the sink are in place. © Inter IKEA Systems B.V. 2005. 1. Space between cabinets and walls Lay the countertop on top of the base cabinets, allowing ⅛” at the back walls, and a smaller space against the side wall or high cabinets. If you’re installing tops in an “L” shape, the two sections must meet in a butt join. (Do not make angle or mitrecut joins.) These steps allow the counter to undergo normal expansion and contraction. Design and Quality IKEA of Sweden Good to know: Sand and oil your countertop regularly for long-term beauty and protection. Stains and minor damage can be removed using fine sandpaper. Wipe the sanded surface clean and re-oil the affected area. 7. Room for the sink? Fit the countertop back into place on the base cabinet. Check that the sink hole is not obstructed by the top frame rails of the base cabinet. If it is, you’ll need to trim the rails so that the sink will fit properly. 6 Install drawers, shelves & lighting The cabinets have predrilled holes for quick and easy If you need to attach cover panels to the cabinet installation of shelving, drawers and interior fittings. frames, put them on before you install interior This also makes it simple to make adjustments or fittings, since they’re screwed on from the inside. add interior fittings later on. 1. Install cover panels Temporarily secure the cover panel into place using a G-clamp. Drill pilot holes through the cabinet frame from the inside of the cabinets, being careful not to drill through the cover panel. Screw the cover panel into place. Remember that the cover panels must be shortened 2½” if you are not going to install decor strips underneath the wall cabinets - saw the top edge so that the sawn surface is not visible from below. 2. Install lighting Now it is time to install lighting in your glass-door cabinets. Use a qualified electrician for professional results. 3. Put the shelves in place Insert four supports per shelf into the predrilled holes inside each cabinet, then rest the shelves on top of them. Think about what you need to store, and place the shelves to make best use of the space. You can move the supports and the shelves anytime you wish. 4. Attach drawer fronts Using the hardware provided, mount each drawer front to the drawer box through the predrilled,prealigned holes. Hang the poster on the wall so you’ll get your hands free! 5. Adjust drawer fronts Use a screwdriver to adjust the drawer fronts and assure they’re perfectly aligned. Attach knobs or handles to the drawer fronts after you’ve installed the drawers in the cabinet frames. This makes it easier to be sure they are all even, and at the same level. 7 You’ve completed Step 6! And shelves, lighting and drawers are in place. Good to know: The drawers glide smoothly on sturdy selfclosing runners for years of service. To set the drawer in the open position, slide it out until it stops, then tilt slightly up so it clears the stop point on the runner. To close the drawer tilt it up again and roll it shut. The finishing touches makes all the difference You only have you only have a few more things left you’ve chosen to make the kitchen safer for your to do! But they’re important, so be sure to take your children. Your new kitchen will then be a place for time. Remember to install child-safe catches on the the whole family to enjoy! © Inter IKEA Systems B.V. 2005. doors and drawers, hob guards and any other devises 1. Saw toekicks Carefully measure and mark toekicks so that they cover the open area below your base cabinets. Cut the toekicks to the correct length using a fine-toothed handsaw. 2. Finish the edges Cover the cut edge of the toekicks with the enclosed edging strip. Press it on with a warm iron, then cut it to the right length. 3. Clip toekick into place Follow the assembly instruction for attaching the toekick clips. At corners set one clip facing up and the other down – this allows them both to fit on the same leg. Snap the toekick into place. 4. Attach decor strips Measure, cut and fit the decor strips beneath the wall cabinets. Instructions for installation and placement are included with the decor strips. Remember to attach the sealing strips. 5. Install mouldings/cornices Follow the assembly instruction included with the moulding/cornice. Measure carefully so that cornices will be the right length. For best results, use a mitre box saw to cut the corners of each moulding/cornice at a 45° angle. 6. Attach the hinge plate Screw the door hinge base plate into the second and third predrilled holes at the top/bottom. For ULRIKSDAL door, you must screw the hinge base plate into the third and fourth predrilled holes.) 7. Snap the hinge to the door Insert the hinge body into the predrilled hole in the door and press as shown. No screws are needed. 7. Snap the hinge to the door Insert the hinge body into the predrilled hole in the door and press as shown. No screws are needed. 9. Attach door handles A template makes it easy to place handles in the same position on all doors. Be sure to check on which side the door opens before you mark and drill the holes. Hold a block of wood behind the door at the place you are drilling so that the surface doesn’t splinter when the drill bit goes through. 10. Attach door bumpers Door bumpers allow you to close the door quitely and softly. Screw the bumpers on the upper inside of the cabinet, on the opposite side of the hinge. Follow the assembly instruction. Or use the smaller bumpers included with the hinges. You’ve completed Step 7! And your entire kitchen is in place and ready to use. Consider complementing with wall accessories that save space on the worktop. Design and Quality IKEA of Sweden
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