Ingersoll Rand Pd30X X Users Manual PD30Xnext

PD30X-X to the manual e971011f-57c2-4acf-afdf-55ab5ef7b645

: Ingersoll-Rand Ingersoll-Rand-Pd30X-X-Users-Manual-342610 ingersoll-rand-pd30x-x-users-manual-342610 ingersoll-rand pdf

Open the PDF directly: View PDF .
Page Count: 8

Download
Open PDF In Browser	View PDF

PD30X–X

OPERATOR’S MANUAL

INCLUDING: OPERATION, INSTALLATION & MAINTENANCE

RELEASED: 9–18–95
REVISED:
6–22–10
(REV. J)

3” DIAPHRAGM PUMP
1:1 RATIO (METALLIC)

READ THIS MANUAL CAREFULLY BEFORE INSTALLING,
OPERATING OR SERVICING THIS EQUIPMENT.
It is the responsibility of the employer to place this information in the hands of the operator. Keep for future reference.

SERVICE KITS

 %&" %)"%
%+++++++

&343? A< "<239 6/?A A< :/A16 A63 =B:= :/A3?7/9 <=A7<;@	
++ 4B7C/93;A
<;A7;B A< :33A A63 7;A3;A <4 #' '	 %#)&$%
'	 B@7;5 4-6< +758)<1*4- ?1<0 <0- 5)<-:1)4





*-16/ 8=58-, 1. <0- 5)<-:1)4 *-16/ 8=58-, 1; ;=*2-+< <7 ((;-<<16/
=8 ?0-6 67< 16 =;- .7: ) 8-:17, 7. <15-
1;+766-+< <0- )1: ;=884A .:75 <0- 8=58 1. 1< 1; <7 *- 16)+<1>- .7: )
.-? 07=:;
$0- 7=<4-< 5)<-:1)4 >74=5- 1; /7>-:6-, 67< 764A *A <0- )1: ;=884A
*=< )4;7 *A <0- 5)<-:1)4 ;=884A )>)14)*4- )< <0- 164-< $0- 5)<-:1)4
;=884A <=*16/ ;07=4, 67< *- <77 ;5)44 7: :-;<:1+<1>- - ;=:- 67< <7
=;- 07;- ?01+0 51/0< +744)8;-
'0-6 <0- ,1)80:)/5 8=58 1; =;-, 16 ) .7:+-,.--, .477,-, 164-<
;1<=)<176 1< 1; :-+755-6,-, <0)< ) ((0-+3 &)4>- *- 16;<)44-, )< <0)1: 164-<
#-+=:- <0- ,1)80:)/5 8=58 4-/; <7 ) ;=1<)*4- ;=:.)+- <7 16;=:)/)16;< ,)5)/- *A >1*:)<176

MAINTENANCE
"-.-: <7 <0- 8):< >1-?; )6, ,-;+:18<176; ); 8:7>1,-, 76 8)/- 
 <0:7=/0
 .7: 8):<; 1,-6<1.1+)<176 )6, #-:>1+- 1< 16.7:5)<176
 -:<)16 " ((#5):< !):<; ):- 16,1+)<-, ?01+0 ;07=4, *- )>)14)*4.7: .);< :-8)1: )6, :-,=+<176 7. ,7?6 <15-
 #-:>1+- 31<; ):- ,1>1,-, <7 ;-:>1+- 1,-, .=:<0-: <7 5)<+0 1,- ) +4-)6 ?7:3 ;=:.)+- <7 8:7<-+< ;-6;1<1>- 16<-:6)4 57>16/



8):<; .:75 +76<)516)<176 .:75 ,1:< )6, .7:-1/6 5)<<-: ,=:16/ ;-:B
>1+- ,1;);;-5*4A )6, :-);;-5*4A
--8 /77, :-+7:,; 7. ;-:>1+- )+<1>1-6B
<1>- 5)16<-6)6+- 8:7/:)5
-.7:- ,1;);;-5*416/ -58- <78 5)61.74,;
"-57>-  *)44; 
 ((  :16/; )6, 
 ;-)<;
"-57>- 
 .4=1, +)8;
$ 64A PTFE ,1)80:)/5 57,-4; =;- ) 8:15):A  ,1)80:)/5
)6, ) *)+3=8  ,1)80:)/5 "-.-: <7 <0- )=@141):A >1-? 1/


 "-57>- <0-  6=<  7:  ,1)80:)/5; )6,  ?);0-:
 $ 7 67< ;+:)<+0 7: 5): <0- ;=:.)+- 7. 
 ,1)80:)/5 :7,

FLUID SECTION REASSEMBLY
#"&  $ " ! 	


$ 1)80:)/5 ;;-5*4A $774 1; :-+B
755-6,-, .7: =;- ?0-6 :-);;-5*416/ <0- 8=58
 "-);;-5*4- 16 :->-:;- 7:,-:
 4-)6 )6, 16;8-+< )44 8):<; "-84)+- ?7:6 7: ,)5)/-, 8):<; ?1<0
6-? 8):<; ); :-9=1:-,
 =*:1+)<- 
 ,1)80:)/5 :7, )6, 


 ((% +=8 ?1<0 =*:184)< :-);- 
 /:-);- 8)+3-< 1; 16+4=,-, 16 ;-:>1+- 31<
 - +-:<)16 <0- ,1)80:)/5 );;-5*4A *7<<75; 7=< 76 <0- 
 :7,
*)+3 7.. $-.476 1)80:)/5 );;-5*4A .): -67=/0 <7 )41/6 074-;
 7: 57,-4; ?1<0 $-.476 ,1)80:)/5; <-5  #)6<78:-6- ,1)B
80:)/5 1; 16;<)44-, ?1<0 <0- ;1,- 5):3-, ((" # <7?):,; <08=58 +-6<-: *7,A 6;<)44 <0-  PTFE 1)80:)/5 ?1<0 <0- ;1,5):3-, ((% # <7?):,; <0- .4=1, +)8
 "-+0-+3 <7:9=- ;-<<16/; ).<-: 8=58 0); *--6 :-;<):<-, )6, :=6 )
?014-

A6): 
 1; ) :-/1;<-:-, <:),-5):3 7. !-6?)4< 7:8  -74);< 
 1; ) :-/1;<-:-, <:),-5):3 7. ,>)6+-, 4);<75-: #A;<-5;
#)6<78:-6- 
 1; ) :-/1;<-:-, <:),-5):3 7. 76;)6<7 758)6A 41+-6;-, <7 ,>)6+-, 4);<75-: #A;<-5; !







  

PARTS LIST / PD30X–X FLUID SECTION
FLUID SECTION SERVICE KITS (637303–XX)
L KITS INCLUDE: BALLS (See Ball Option, refer to -XX in chart below), DIAPHRAGMS (See Diaphragm Option, refer to -XX in
chart below), and items; 19, 70, 144, 175, (listed below) plus (174) and 94276 Lubriplate FML-2 grease (page 6).

SEAT OPTIONS PD30X-XXX-XXX
L ``19"
``21''

``21"
-XXX

SEAT (4)

[MTL]

-AXX

94104-A

[SP]

-GXX

94104-G

[G]

-HGX

94114

-HAX

94114

-HTX

94114

``19''

[MTL]

-XXX

SEAT (4)

-------

---

---

-KXX

94621-K

[K]

Y328-350

(4)

[T]

-------

---

---

-SGX

94113

[SS]

Y325-350

(8)

[B]

[SH]

Y325-350

(8)

[B]

-SAX

94113

[SS]

94115

(8)

[E]

[SH]

94115

(8)

[E]

-STX

94113

[SS]

Y328-350

(8)

[T]

[SH]

Y328-350

(8)

[T]

BALL OPTIONS
PD30X-XXX-XXX
L ``22" (3.25" dia.)
-XXX

L
GASKET

QTY

GASKET

BALL (4)

[MTL]

QTY

[MTL]

MATERIAL CODE

DIAPHRAGM OPTIONS
PD30X-XXX-XXX
L SERVICE KIT

[MTL]

-XXX

L

-XX = (Ball)
-XX = (Diaphragm)


  
*2+(,2+
  2,! 
  !/"-, 1%%*
-  -..%/
  !01 /-,
  
  %-*!01
!  !01%**-5  
  
  !/$ 1%%*
  !,1-./%,%
  1!(,*%00 1%%*
  PTF E

``7" / ``8"

DIAPHRAGM (2)

[MTL]

-XAX

94103-A

[SP]

-XXA

637303-XA

94091-A

[SP]

-XGX

94103-G

[G]

-XXG

637303-XG

94091-G

[G]

-XTX

94103-T

[T]

-XXT

637303-XT

94090-T / 94110-A [T/SP]

CENTER SECTION PART OPTIONS PD30XITEM

QTY

PD30A-

PD30S-

PART NO.

[MTL]

PART NO.

[MTL]

(2)

66167

[SS]

66167

[SS]

32 Leg

(2)

94101-1

[C]

94101-2

[SS]

68 Air Cap

(1)

94030-1

[A]

94031-1

[SS]

69 Air Cap

(1)

94030-2

[A]

94031-2

[SS]

(2)

Y325-117d

[B]

Y325-118f

[B]

DESCRIPTION (SIZE IN INCHES)

5 Backup Washer

Ln175 ``O" Ring (3/32" x d1" o.d. / f1-1/16" o.d.)

MANIFOLD THREAD / FLUID CAP MATERIAL OPTIONS PD30X-XXXITEM DESCRIPTION

PD30X-XAX-

QTY

PART NO.

(2)

94096

15 Fluid Cap

(2)

60 Outlet Manifold

(1)

61 Inlet Manifold

(1)

6 Diaphragm Screw

u -/  +-$%*0 
 20% 	

PD30X-XCX-

[MTL]

PD30X-XHX-

PD30X-XSX-

PART NO.

[MTL]

PART NO.

[MTL]

PART NO.

[MTL]

[A]

94094

[SS]

94690

[Ha]

94094

[SS]

94024

[A]

94106

[CI]

94693

[Ha]

94107

[SS]

94118-[u]

[A]

94105-[u]

[CI]

94692-[u]

[Ha]

94116-[u]

[SS]

94218-[u]
[A] 94305-[u]
[CI]
-/  +-$%*0  20% 


94691-[u]

[Ha]

94216-[u]

[SS]

EXTERNAL HARDWARE OPTION PD30X-XXXPD30X-XXP-

PD30X-XXS-

ITEM DESCRIPTION (SIZE IN INCHES)

QTY

PART NO.

[MTL]

PART NO.

[MTL]

26 Screw (M12 x 1.75 - 6g x 45 mm)

(28)

94412-1

[C]

94412-2

[SS]

COMMON PARTS
ITEM

DESCRIPTION (Size in Inches)

1 Rod
43 Ground Lug
Ln70

Gasket

QTY

PART NO.

[MTL]

ITEM

DESCRIPTION (Size In Inches)

QTY

PART NO.

131 Screw (M10 x 1.5 - 6g x 120 mm)

(4)

94531

[C]

``U" Cup (3/16" x 1-3/8" o.d.)

(2)

Y186-51

[B]

Gasket (.406" i.d. x .031" thick)

(4)

94098

[Co]

(1)

94093

[C]

(1)

93004

[Co]

Ln144

(2)

94100

[B]

n180

[MTL]

V +!/1 !/10 )%%. 1'%0% (1%+0 -, '!,$ (, !$$(1(-, 1- 1'% %/3(#% (10 &-/ &!01 /%.!(/ !,$ /%$2#1(-, -& $-4, 1(+%
PAGE 4 OF 8

PD30X-X

PARTS LIST / PD30X–X FLUID SECTION
FOR THE
AIR MOTOR SECTION
SEE PAGES 6 & 7

COLOR CODE

26 ,G
60

DIAPHRAGM BALL
MATERIAL
COLOR

SEAT


	

	

	
	

 	
	

 



	

PTFE


	
	
	
	


	

	
	
	



	

22
19zk

68

21
19z=k
70 k

1

69
5

144 k

7

6,

15

g

43

175 k
22
19z=k
21

180

131 x

19zk

26 ,G

61
FIGURE 1
32

. TORQUE REQUIREMENTS ,

VIEW OF TWO PIECE PTFE DIAPHRAGM
SANTOPRENE

8

7 PTFE

NOTE: DO NOT OVERTIGHTEN FASTENERS
ALL FASTENERS ARE METRIC

(6) Diaphragm Screw 60 - 70 ft lbs (81.4 - 94.9 Nm)
(26) Fluid Caps / Manifold Screw 60 - 70 ft lbs (81.4 - 94.9 Nm),
g Do not exceed 90 ft lbs (122 Nm) on (5) stud and apply Loctite
271 to threads.
G Apply anti-seize compound to threads when using
SS fasteners and stainless steel wet ends.

LUBRICATION / SEALANTS

k Apply Lubriplate FML-2 Grease to all

``O" rings, ``U" Cups & mating parts.
USED WITH -HXX, KXX & -SXX ONLY
USED WITH -HXX & -SXX ONLY
x Apply Loctite 242 to threads at assembly.
=
z



PD30X-X

Z -*%)&,!  %+  .$%,! "(( #* ! )!,*(&!-' #*!+!
PAGE 5 OF 8

PARTS LIST / PD30X–X AIR SECTION
n Indicates parts included in 637302 Air Section Service Kit shown below and items (70), (144), (175) and (180) shown on page 4.

AIR MOTOR PARTS
ITEM

QTY

PART NO.

101 Center Body (PD30A- )

DESCRIPTION (Size in Inches)

(1)

94028

[A]

135 Valve Block (PD30A- )

(1)

94032

[A]

Center Body (PD30S- )

(1)

94109

[SS]

Valve Block (PD30S- )

(1)

94318

[SS]

103 Bushing

(1)

94092

[D]

(1)

94033

[D]

107 Inlet Plug

(1)

94034

[C]

n 146 ``O" Ring z (3/32" x 1-1/16" o.d.)

(1)

Y325-118

[B]

109 Piston

(1)

92011

[D]

n 147 ``O" Ring z (1/8" x 1/2" o.d.) Also #174

(2)

Y325-202

[B]

n 110 ``U" Cup (1-3/8" o.d.) (Also Item #144)

QTY

PART NO.

[MTL]

ITEM

DESCRIPTION (Size In Inches)

136 Piston Plug

(1)

Y186-51

[B]

n 166 Track Gasket D

(1)

94026

[B]

111 Spool (PD30A- )

(1)

92005

[A]

n 167 Pilot Piston (includes 168 and 169)

(1)

67164

[D]

Spool (PD30S- )

(1)

93047

[C]

168 ``O" Ring (3/32" x 5/8" o.d.)

(2)

94433

[U]

(5)

92877

[Z]

169 ``U" Cup (1/8" x 7/8" o.d.)

(1)

Y240-9

[B]

n 113 ``O" Ring (small) (1/8" x 1-1/4" o.d.)

(5)

Y325-214

[B]

170 Piston Sleeve

(1)

94081

[Br]

n 114 ``O" Ring (large) (3/32" x 1-9/16" o.d.)

(7)

Y325-126

[B]

n 171 ``O" Ring (3/32" x 1-1/8" o.d.)

(1)

Y325-119

[B]

V 115 Spacer

(4)

92876

[Z]

n 172 ``O" Ring (1/16" x 1-1/8" o.d.)

(1)

Y325-22

[B]

116 Spacer

(1)

94027

[A]

n 173 ``O" Ring (1/16" x 1-3/8" o.d.)

(2)

Y325-26

[B]

118 Actuator Pin (.250" x 2.276")

(2)

94083

[SS]

Ln174 ``O" Ring (1/8" x 1/2" o.d.)

(2)

Y325-202

[B]

121 Sleeve

(2)

94084

[D]

n 176 Diaphragm (Check Valve)

(2)

94102

[U]

(1)

94099

[B]

n 177 Retaining Ring (1.804" dia.)

(1)

Y147-16-C

[C]

133 Lockwasher (1/4") (PD30A- )

(3)

Y117-416-C

[C]

(4)

Y178-56-S

[SS]

Lockwasher (1/4") (PD30S- )

(3)

Y14-416-T

[SS]

(1)

94276

134 Screw (M6 x 1.0 x 16 mm) (PD30A- )

(4)

96721030

[C]

Lubriplate Grease Packets (10)

Screw (M6 x 1.0 x 16 mm) (PD30S- )

(4)

96720081

[SS]

z Used on Stainless Steel models (PD30S- ) only.

112 Washer (1.556" o.d.)

n 132 Gasket (Valve Body)

181 Roll Pin z (.156" o.d. x 3/4" long)
LEn Lubriplate FML-2 Grease

D

Service is divided into two parts - 1.Pilot Valve, 2.Major Valve.
GENERALREASSEMBLY NOTES:

S 4= :?:= $0.?4:9 $0=A4.0 4> .:9?49@0/ 1=:8 7@4/ $0.?4:9 =0;,4=	
S 9>;0.? ,9/ =0;7,.0 :7/ ;,=?> B4?3 90B ;,=?> ,> 90.0>>,=D	 ::6 1:=

/00; >.=,?.30> :9 80?,774. >@=1,.0> ,9/ 94.6> := .@?> 49 ++! =492>	
%,60 ;=0.,@?4:9> ?: ;=0A09? .@??492 ++! =492> @;:9 49>?,77,?4:9	
@-=4.,?0 ++! =492> B4?3 @-=4;7,?0  =0,>0	
: 9:? :A0=?423?09 1,>?090=> =010= ?: ?:=<@0 >;0.414.,?4:9 -7:.6 :9 A40B	
#0?:=<@0 1,>?090=> 1:77:B492 =0>?,=?	
$#' %!!$  %: ,4/ 49 ?30 49>?,77,?4:9 :1  ++! =492> :9?:
?30  ;47:? ;4>?:9 @>0 %::7  

% ,A,47,-70 1=:8 =:	

PILOT VALVE DISASSEMBLY
	  7423? ?,; :9  >3:@7/ 0C;:>0 ?30 :;;:>4?0  >700A0 
;47:? ;4>?:9 ,9/ :?30= ;,=?>	
	 #08:A0 
 >700A0 49>;0.? 4990= -:=0 :1 >700A0 1:= /,8,20	

PILOT VALVE REASSEMBLY
	 70,9 ,9/ 7@-=4.,?0 ;,=?> 9:? -0492 =0;7,.0/ 1=:8 >0=A4.0 64?	
	 9>?,77 90B   ++! =492> =0;7,.0 
 >700A0	

	 9>?,77 90B  ++! =492>  >0,7  :?0 ?30 74; /4=0.?4:9	 @-=4F
.,?0 ,9/ =0;7,.0 	
	 #0,>>08-70 =08,49492 ;,=?> =0;7,.0 
 ,9/  ++! =492>	

637308

Used on Aluminum models (PD30A- ) only.

AIR MOTOR SECTION SERVICE

S
S
S
S
S

[MTL]

%# !
)* 
)* 
)=* 
)* 

7@849@8
@9, ++ 
=,>>
,=-:9 $?007

)*  ,>? =:9
)*  .0?,7
)$"*  $,9?:;=090

)$$*  $?,4970>> $?007
)&*  ":7D@=0?3,90
)(*  (49.

MAJOR VALVE DISASSEMBLY
	 #08:A0 
 A,7A0 -7:.6 0C;:>492 2,>60?>  
 ,9/ 
.30.6>	
	 #08:A0  >9,; =492 ,9/ 
 4970? ;7@2	

	 !9 ?30 >4/0 :;;:>4?0 ?30 ,4= 4970? ;@>3 :9 ?30 4990= /4,80?0= 
>;::7	 %34> B477 1:=.0 ?30 
 ;4>?:9 ;7@2 ,9/ 
 ;4>?:9 :@?	
:9?49@0 ;@>3492 ?30  >;::7 ,9/ =08:A0	 30.6 1:= >.=,?.30>
:= 2:@20>	
	 #08:A0 ?30 ,5:= ',7A0 ;,=?> 	

MAJOR VALVE REASSEMBLY
	 #0;7,.0  B,>30=  ++! =492 
 ++! =492 :9?: 
>;,.0= ,9/ 49>0=? 0?.	 :9?49@0 ?34> =:@?490 ?: -@47/ ?30 8,5:= A,7A0
>?,.6	
NOTE: Be careful to orient spacer legs away from blocking interĆ
nal ports.
	 #0;7,.0  >;::7 :9 
 ;7@2 
 >0,7 :9 
 ;4>?:9 ,9/
=0;7,.0 
 
 ;7@2 ,9/  >9,; =492	

V ++$8,=? ",=?> 00; ?30>0 4?08> :9 3,9/ 49 ,//4?4:9 ?: ?30 $0=A4.0 4?> 1:= 1,>? =0;,4= ,9/ =0/@.?4:9 :1 /:B9 ?480	
PAGE 6 OF 8

PD30X-X

PARTS LIST / PD30X–X AIR SECTION
MAJOR VALVE CROSS SECTION DETAIL
109 110 112 114 113 115
111 116

174 

FIGURE 3

118

121

173 

169 

167

168 

PILOT VALVE
PART GROUP
172 

171 

173 

121 118

174 

170

177
136

114 

109

110 


 Substitute these

``O" rings for ``166''
on models PD30S.

111

147 
146 

176
166 
 
132 

135

134

103

133

101
FIGURE 2
112
113 
114 

181 (PD30S- only)

115
Optional 94117 Muffler

MAJOR VALVE
See cross section
detail figure 3 above.

113 
114 
116
114 
107

IMPORTANT
BE CERTAIN TO ORIENT (115) SPACER LEGS
AWAY FROM BLOCKING INTERNAL PORTS
WHEN REASSEMBLING AIR SECTION.

 TORQUE REQUIREMENTS 

NOTE: DO NOT OVERTIGHTEN FASTENERS
ALL FASTENERS ARE METRIC
Torque (134) Screw to 40 - 50 in. lbs (4.5 - 5.6 Nm)

 #%  ) %) &! & )   &$%' + * " (& ' # #*"
 ) &! (!$ # &
'!& " (

 



 

		
PD30X-X

LUBRICATION / SEALANTS
 Apply Lubriplate FML-2 Grease to ``O" rings, ``U" Cups
& mating parts.
PAGE 7 OF 8

TROUBLE SHOOTING
!64+9*8 +07*/(6.,+ -642 ,
Source Exif Data: 
File Type                       : PDF
File Type Extension             : pdf
MIME Type                       : application/pdf
PDF Version                     : 1.6
Linearized                      : Yes
Encryption                      : Standard V2.3 (128-bit)
User Access                     : Print, Copy, Annotate, Fill forms, Extract, Print high-res
Signing Date                    : 2010:07:22 11:54:47+05:30
Signing Authority               : ARE_Acrobat Collaboration V7.0 P9 0000109
Annotation Usage Rights         : Create, Delete, Modify, Copy, Import, Export
XMP Toolkit                     : 3.1-701
Format                          : application/pdf
Creator                         : buehrebl
Title                           : PD30Xnext
Create Date                     : 1999:03:25 10:19:50Z
Creator Tool                    : Interleaf, Inc.
Modify Date                     : 2010:07:22 11:54:47+05:30
Metadata Date                   : 2010:07:22 11:54:47+05:30
Producer                        : Acrobat Distiller 3.01 for Windows
Document ID                     : uuid:caceaef6-3e3d-45ef-9807-f2d7332e3b88
Instance ID                     : uuid:bfdddfd5-1712-48c6-903f-1cce4afdf0fa
Has XFA                         : No
Page Count                      : 8
Author                          : buehrebl

EXIF Metadata provided by EXIF.tools