Ingersoll Rand Pd30X X Users Manual PD30Xnext
PD30X-X to the manual e971011f-57c2-4acf-afdf-55ab5ef7b645
2015-01-23
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OPERATOR’S
MANUAL
PD30X–X
RELEASED: 9–18–95
REVISED: 6–22–10
(REV.
J)
INCLUDING: OPERATION, INSTALLATION & MAINTENANCE
3”
DIAPHRAGM PUMP
1:1
RA
TIO (METALLIC)
READ THIS MANUAL CAREFULL
Y BEFORE INST
ALLING,
OPERA
TING OR SER
VICING THIS EQUIPMENT
.
It
is the responsibility of the employer to place this information in the hands of the operator
. Keep for future reference.
SERVICE KITS
&343? A< "<239 6/?A A< :/A16 A63 =B:= :/A3?7/9 <=A7<;@
++ 4<? 9B72 '31A7<; &3=/7? @33 =/53 #<A3 (67@ 87A /9@<
1<;A/7;@ @3C3?/9 /7? :<A<? @3/9@ D6716 D799 ;332 A< 03 ?3=9/132
4<? 7? '31A7<; &3=/7? @33 =/53
PUMP
DA
TA
0'(-4 '33 "<239 3@1?7=A7<; 6/?A 4<? ..+++
6.1 :1( "3A/9971 7? $=3?/A32 <B093 7/=6?/5:
$5(3,$- '33 "<239 3@1?7=A7<; 6/?A
"(,*+5 9B:7;B: D3A 3;2 90@ 85@
/@A ?<; D3A 3;2 90@ 85@
/@A399<F D3A 3;2 90@ 85@
'A/7;93@@ 'A339 D3A 3;2 90@ 85@
/22 90@ , 85- 4<? @A/7;93@@ @A339 /7? :<A<? @31A7<;
$9,.6. ,3 /-(5 3(4463( =@75 0/?
$9,.6. $5(3,$- /-(5 3(4463( =@75 0/?
$9,.6. 65-(5 3(4463( =@75 0/?
$9,.6. -08 $5( )-00'(' ,/-(5 5=: 9=:
,41-$&(.(/5 :&-( 14,* 5/9 9
$9,.6. $35,&-( ,;( 27/ ::
$9,.6. (.1(3$563( ,.,54
,.(/4,0/$- $5$ '33 =/53
06/5,/* ,.(/4,0/4 E :: E ::
0,4( (7(- =@7 %" 20
(3@A32 D7A6 :B4493? /@@3:09F 7;@A/9932
(63 =B:= @<B;2 =?3@@B?3 93C39@ =B097@632 63?3 6/C3 033; B=2/A32 A< /; >B7C/93;A
<;A7;B<B@ '<B;2 !3C39 !3> A< :33A A63 7;A3;A <4 #' ' %#)&$%
' B@7;5 4<B? :71?<=6<;3 9<1/A7<;@
-- 1044,%-( 015,0/4 $3( 4+08/ ,/ 5+( &+$35 +08(7(3 &(35$,/ &0.<
%,/$5,0/4 .$: /05 %( 3(&0..(/'(' &0/46-5 $ 3(13(4(/5$5,7( 03 5+( )$&50<
3: ,) :06 +$7( 26(45,0/4 &0/&(3/,/* $7$,-$%,-,5:
GENERAL
DESCRIPTION
(63 &$ 7/=6?/5: %B:= <443?@ 6756 C<9B:3 2397C3?F 3C3; /A 9<D /7?
=?3@@B?3 /;2 / 0?</2 ?/;53 <4 :/A3?7/9 1<:=/A70797AF <=A7<;@ /C/79/093
&343? A< A63 :<239 /;2 <=A7<; 16/?A &$ =B:=@ 43/AB?3 @A/99 ?3@7@A/;A
23@75; :<2B9/? /7? :<A<? 49B72 @31A7<;@
7? <=3?/A32 2<B093 27/=6?/5: =B:=@ BA797G3 / =?3@@B?3 27443?3;A7/9 7;
A63 /7? 16/:03?@ A< /9A3?;/A39F 1?3/A3 @B1A7<; /;2 =<@7A7C3 49B72 =?3@@B?3 7;
A63 49B72 16/:03?@ 0/99 16318@ 7;@B?3 / =<@7A7C3 49<D <4 49B72
%B:= 1F197;5 D799 0357; /@ /7? =?3@@B?3 7@ /==9732 /;2 7A D799 1<;A7;B3 A<
=B:= /;2 833= B= D7A6 A63 23:/;2 A D799 0B792 /;2 :/7;A/7; 97;3 =?3@H
@B?3 /;2 D799 @A<= 1F197;5 <;13 :/E7:B: 97;3 =?3@@B?3 7@ ?3/1632 27@H
=3;@7;5 23C713 19<@32 /;2 D799 ?3@B:3 =B:=7;5 /@ ;33232
%&" %)"%
%+++++++
MODEL
DESCRIPTION CHART
# # # # # # #
%+ +++ + + +
+ +
%&"!!
!
+"%! "$! %''
!) '($# '&* (
'/;A<=?3;3 %* F;/?
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/?2 'A/7;93@@ 'A339
'/;A<=?3;3 3<9/@A (
'/;A<=?3;3 3<9/@A (
"
% %9/A32 'A339 ' 'A/7;93@@ 'A339
9B:7;B: /@A399<F
/@A ?<; ' 'A/7;93@@ 'A339
#%( '%
9B:7;B: ' 'A/7;93@@ 'A339
PTFE
PTFE
INGERSOLL RAND COMPANY LTD
209 NORTH MAIN STREET – BRYAN, OHIO 43506
(800) 495-0276 FAX(800) 892-6276 © 2010
www.ingersollrandproducts.com
PD30X-XPAGE 2 OF 8
OPERATING
AND SAFETY PRECAUTIONS
READ, UNDERSTAND, AND FOLLOW THIS INFORMATION TO AVOID INJURY AND PROPERTY DAMAGE.
EXCESSIVE AIR PRESSURE
STATIC SPARK
HAZARDOUS MATERIALS
HAZARDOUS PRESSURE
WARNING
EXCESSIVE AIR PRESSURE. Can cause personĆ
al injury, pump damage or property damage.
Do not exceed the maximum inlet air pressure as stated on the
pump model plate.
Be sure material hoses and other components are able to withĆ
stand fluid pressures developed by this pump. Check all
hoses for damage or wear. Be certain dispensing device is
clean and in proper working condition.
WARNING STATIC SPARK. Can cause explosion resulting
in severe injury or death. Ground pump and pumping system.
Use the pump grounding screw terminal provided. Use Aro
Part No. 66885-1 Ground Kit or connect a suitable ground wire
(12 ga. min.) to a good earth ground source.
Secure pump, connections and all contact points to avoid
vibration and generation of contact or static spark.
Consult local building codes and electrical codes for specific
grounding requirements.
After grounding, periodically verify continuity of electrical
path to ground. Test with an ohmmeter from each component
(e.g., hoses, pump, clamps, container, spray gun, etc.) to
ground to insure continuity. Ohmmeter should show 100
ohms or less.
Submerse the outlet hose end, dispensing valve or device in
the material being dispensed if possible. (Avoid free streamĆ
ing of material being dispensed.)
Use hoses incorporating a static wire.
Use proper ventilation.
Keep inflammables away from heat, open flames and sparks.
Keep containers closed when not in use.
WARNING Pump exhaust may contain contaminants. Can
cause severe injury. Pipe exhaust away from work area and
personnel.
In the event of a diaphragm rupture material can be forced out
of the air exhaust muffler.
Pipe the exhaust to a safe remote location when pumping hazĆ
ardous or inflammable materials.
Use a grounded 1" min. i.d. hose between the pump and the
muffler.
WARNING
HAZARDOUS PRESSURE. Can result in serious
injury or property damage. Do not service or clean pump,
hoses or dispensing valve while the system is pressurized.
Disconnect air supply line and relieve pressure from the sysĆ
tem by opening dispensing valve or device and/or carefully
and slowly loosening and removing outlet hose or piping from
pump.
WARNING HAZARDOUS MATERIALS. Can cause serious
injury or property damage. Do not attempt to return a pump to
the factory or service center that contains hazardous material.
Safe handling practices must comply with local and national
laws and safety code requirements.
Obtain Material Safety Data Sheets on all materials from the
supplier for proper handling instructions.
WARNING EXPLOSION HAZARD. Models containing aluĆ
minum wetted parts cannot be used with III.-Trichloroethane,
Methylene Chloride or other Halogenated Hydrocarbon solĆ
vents which may react and explode.
Check pump motor section, fluid caps, manifolds and all
wetted parts to assure compatibility before using with solĆ
vents of this type.
WARNING
MISAPPLICATION HAZARD. Do not use models
containing aluminum wetted parts with food products for huĆ
man consumption. Plated parts can contain trace amounts of
lead.
CAUTION Verify the chemical compatibility of the pump
wetted parts and the substance being pumped, flushed or reĆ
circulated. Chemical compatibility may change with temperaĆ
ture and concentration of the chemical(s) within the
substances being pumped, flushed or circulated. Consult the
material manufacturer and ARO Form No. 8677-P, Fluid ComĆ
patibility Guide, for information on chemical compatibility.
CAUTION
Maximum temperatures are based on mechaniĆ
cal stress only. Certain chemicals will significantly reduce
maximum safe operating temperature. Consult Fluid CompatiĆ
bility Guide for chemical compatibility and temperature limits.
Refer to PUMP DATA on page 1 of this manual.
CAUTION Be certain all operators of this equipment have
been trained for safe working practices, understand it's limitaĆ
tions, and wear safety goggles/equipment when required.
CAUTION
Do not use the pump for the structural support of
the piping system. Be certain the system components are
properly supported to prevent stress on the pump parts.
Suction and discharge connections should be flexible conĆ
nections (such as hose), not rigid piped, and should be comĆ
patible with the substance being pumped.
CAUTION Prevent unnecessary damage to the pump. Do
not allow pump to operate when out of material for long periĆ
ods of time.
Disconnect air line from pump when system sits idle for long
periods of time.
CAUTION
Use only genuine ARO replacement parts to asĆ
sure compatible pressure rating and longest service life.
WARNING
CAUTION
NOTICE
= Hazards or unsafe practices which could
result in severe personal injury, death or
substantial property damage.
= Hazards or unsafe practices which could
result in minor personal injury, product or
property damage.
= Important installation, operation or
maintenance information.
AIR
AND LUBE REQUIREMENTS
WARNING %# !%!
!"# %"& " !" !"$&
.14<-: +)8)*4- 7. .14<-:16/ 7=< 8):<1+4-; 4):/-: <0)6 51+:76;
;07=4, *- =;-, 76 <0- )1: ;=884A 6 57;< )8841+)<176; <0-:- 1; 67
4=*:1+)<176 :-9=1:-, 7<0-: <0)6 <0- (( :16/ 4=*:1+)6< ?01+0 1; )8B
841-, ,=:16/ );;-5*4A 7: :-8)1:
'0-6 4=*:1+)<-, )1: 1; 6-+-;;):A ;=884A <0- )1: 4=*:1+)<7: ?1<0 )
/77, /:),- 7. # ?< 676,-<-:/-6< 714 )6, ;-< <0- 4=*:1+)<7: <7
) :)<- 67< <7 -@+--, 76- ,:78 8-: 516=<-
OPERATING INSTRUCTIONS
4?)A; .4=;0 <0- 8=58 ?1<0 ) ;74>-6< +758)<1*4- ?1<0 <0- 5)<-:1)4
*-16/ 8=58-, 1. <0- 5)<-:1)4 *-16/ 8=58-, 1; ;=*2-+< <7 ((;-<<16/
=8 ?0-6 67< 16 =;- .7: ) 8-:17, 7. <15-
1;+766-+< <0- )1: ;=884A .:75 <0- 8=58 1. 1< 1; <7 *- 16)+<1>- .7: )
.-? 07=:;
$0- 7=<4-< 5)<-:1)4 >74=5- 1; /7>-:6-, 67< 764A *A <0- )1: ;=884A
*=< )4;7 *A <0- 5)<-:1)4 ;=884A )>)14)*4- )< <0- 164-< $0- 5)<-:1)4
;=884A <=*16/ ;07=4, 67< *- <77 ;5)44 7: :-;<:1+<1>- - ;=:- 67< <7
=;- 07;- ?01+0 51/0< +744)8;-
'0-6 <0- ,1)80:)/5 8=58 1; =;-, 16 ) .7:+-,.--, .477,-, 164-<
;1<=)<176 1< 1; :-+755-6,-, <0)< ) ((0-+3 &)4>- *- 16;<)44-, )< <0-
)1: 164-<
#-+=:- <0- ,1)80:)/5 8=58 4-/; <7 ) ;=1<)*4- ;=:.)+- <7 16;=:-
)/)16;< ,)5)/- *A >1*:)<176
MAINTENANCE
"-.-: <7 <0- 8):< >1-?; )6, ,-;+:18<176; ); 8:7>1,-, 76 8)/- <0:7=/0
.7: 8):<; 1,-6<1.1+)<176 )6, #-:>1+- 1< 16.7:5)<176
-:<)16 " ((#5):< !):<; ):- 16,1+)<-, ?01+0 ;07=4, *- )>)14)*4-
.7: .);< :-8)1: )6, :-,=+<176 7. ,7?6 <15-
#-:>1+- 31<; ):- ,1>1,-, <7 ;-:>1+- <?7 ;-8):)<- ,1)80:)/5 8=58
.=6+<176; " #$ % #$ $0- % #B
$ 1; ,1>1,-, .=:<0-: <7 5)<+0 <A81+)4 8):< $" !$ #
MAINTENANCE (CONT’D)
!:7>1,- ) +4-)6 ?7:3 ;=:.)+- <7 8:7<-+< ;-6;1<1>- 16<-:6)4 57>16/
8):<; .:75 +76<)516)<176 .:75 ,1:< )6, .7:-1/6 5)<<-: ,=:16/ ;-:B
>1+- ,1;);;-5*4A )6, :-);;-5*4A
--8 /77, :-+7:,; 7. ;-:>1+- )+<1>1<A )6, 16+4=,- 8=58 16 8:->-6B
<1>- 5)16<-6)6+- 8:7/:)5
-.7:- ,1;);;-5*416/ -58<A +)8<=:-, 5)<-:1)4 16 <0- 7=<4-< 5)6B
1.74, *A <=:616/ <0- 8=58 =8;1,- ,7?6 <7 ,:)16 5)<-:1)4 .:75 <0-
8=58
FLUID
SECTION DISASSEMBL
Y
"-57>- <78 5)61.74,;
"-57>- *)44; (( :16/; )6, ;-)<;
"-57>- .4=1, +)8;
$ 64A ,1)80:)/5 57,-4; =;- ) 8:15):A ,1)80:)/5
)6, ) *)+3=8 ,1)80:)/5 "-.-: <7 <0- )=@141):A >1-? 1/
"-57>- <0- 6=< 7: ,1)80:)/5; )6, ?);0-:
$ 7 67< ;+:)<+0 7: 5): <0- ;=:.)+- 7. ,1)80:)/5 :7,
FLUID
SECTION REASSEMBL
Y
#"& $ " ! $ 1)80:)/5 ;;-5*4A $774 1; :-+B
755-6,-, .7: =;- ?0-6 :-);;-5*416/ <0- 8=58
"-);;-5*4- 16 :->-:;- 7:,-:
4-)6 )6, 16;8-+< )44 8):<; "-84)+- ?7:6 7: ,)5)/-, 8):<; ?1<0
6-? 8):<; ); :-9=1:-,
=*:1+)<- ,1)80:)/5 :7, )6, ((% +=8 ?1<0 =*:184)<-
:-);- /:-);- 8)+3-< 1; 16+4=,-, 16 ;-:>1+- 31<
- +-:<)16 <0- ,1)80:)/5 );;-5*4A *7<<75; 7=< 76 <0- :7,
*)+3 7.. $-.476 1)80:)/5 );;-5*4A .): -67=/0 <7 )41/6 074-;
7: 57,-4; ?1<0 $-.476 ,1)80:)/5; <-5 #)6<78:-6- ,1)B
80:)/5 1; 16;<)44-, ?1<0 <0- ;1,- 5):3-, ((" # <7?):,; <0-
8=58 +-6<-: *7,A 6;<)44 <0- 1)80:)/5 ?1<0 <0- ;1,-
5):3-, ((% # <7?):,; <0- .4=1, +)8
"-+0-+3 <7:9=- ;-<<16/; ).<-: 8=58 0); *--6 :-;<):<-, )6, :=6 )
?014-
A6): 1; ) :-/1;<-:-, <:),-5):3 7. !-6?)4< 7:8 -74);< 1; ) :-/1;<-:-, <:),-5):3 7. ,>)6+-, 4);<75-: #A;<-5;
#)6<78:-6- 1; ) :-/1;<-:-, <:),-5):3 7. 76;)6<7 758)6A 41+-6;-, <7 ,>)6+-, 4);<75-: #A;<-5; !
PTFE
PTFE
V +!/1 !/10 )%%. 1'%0% (1%+0 -, '!,$ (, !$$(1(-, 1- 1'% %/3(#% (10 &-/ &!01 /%.!(/ !,$ /%$2#1(-, -& $-4, 1(+%
MA
TERIAL CODE
*2+(,2+
2,!
!/"-, 1%%*
- -..%/
!01 /-,
%-*!01
! !01%**-5
!/$ 1%%*
!,1-./%,%
1!(,*%00 1%%*
PD30X-XPAGE 4 OF 8
PARTS LIST / PD30X–X FLUID SECTION
SEAT OPTIONS PD30X-XXX-XXX
``21" L``19" ``21'' L``19''
-XXX SEAT (4) [MTL] GASKET QTY [MTL] -XXX SEAT (4) [MTL] GASKET QTY [MTL]
-AXX 94104-A [SP] ------- --- --- -KXX 94621-K [K] Y328-350 (4) [T]
-GXX 94104-G [G] ------- --- --- -SGX 94113 [SS] Y325-350 (8) [B]
-HGX 94114 [SH] Y325-350 (8) [B] -SAX 94113 [SS] 94115 (8) [E]
-HAX 94114 [SH] 94115 (8) [E] -STX 94113 [SS] Y328-350 (8) [T]
-HTX 94114 [SH] Y328-350 (8) [T]
BALL OPTIONS
PD30X-XXX-XXX
DIAPHRAGM OPTIONS
PD30X-XXX-XXX
L``22" (3.25" dia.) LSERVICE KIT L``7" / ``8"
-XXX BALL (4) [MTL] -XXX
-XX = (Ball)
-XX = (Diaphragm) DIAPHRAGM (2) [MTL]
-XAX 94103-A [SP] -XXA 637303-XA 94091-A [SP]
-XGX 94103-G [G] -XXG 637303-XG 94091-G [G]
-XTX 94103-T [T] -XXT 637303-XT 94090-T / 94110-A [T/SP]
CENTER SECTION PART OPTIONS PD30X-
PD30A- PD30S-
ITEM DESCRIPTION (SIZE IN INCHES) QTY PART NO. [MTL] PART NO. [MTL]
5 Backup Washer (2) 66167 [SS] 66167 [SS]
32 Leg (2) 94101-1 [C] 94101-2 [SS]
68 Air Cap (1) 94030-1 [A] 94031-1 [SS]
69 Air Cap (1) 94030-2 [A] 94031-2 [SS]
Ln175 ``O" Ring (3/32" x d1" o.d. / f1-1/16" o.d.) (2) Y325-117d[B] Y325-118f[B]
MANIFOLD THREAD / FLUID CAP MATERIAL OPTIONS PD30X-XXX-
PD30X-XAX- PD30X-XCX- PD30X-XHX- PD30X-XSX-
ITEM DESCRIPTION QTY PART NO. [MTL] PART NO. [MTL] PART NO. [MTL] PART NO. [MTL]
6 Diaphragm Screw (2) 94096 [A] 94094 [SS] 94690 [Ha] 94094 [SS]
15 Fluid Cap (2) 94024 [A] 94106 [CI] 94693 [Ha] 94107 [SS]
60 Outlet Manifold (1) 94118-[u] [A] 94105-[u] [CI] 94692-[u] [Ha] 94116-[u] [SS]
61 Inlet Manifold (1) 94218-[u] [A] 94305-[u] [CI] 94691-[u] [Ha] 94216-[u] [SS]
u-/ +-$%*0 20% -/ +-$%*0 20%
EXTERNAL HARDWARE OPTION PD30X-XXX-
PD30X-XXP- PD30X-XXS-
ITEM DESCRIPTION (SIZE IN INCHES) QTY PART NO. [MTL] PART NO. [MTL]
26 Screw (M12 x 1.75 - 6g x 45 mm) (28) 94412-1 [C] 94412-2 [SS]
COMMON PARTS
ITEM DESCRIPTION (Size in Inches) QTY PART NO. [MTL] ITEM DESCRIPTION (Size In Inches) QTY PART NO. [MTL]
1 Rod (1) 94093 [C] 131 Screw (M10 x 1.5 - 6g x 120 mm) (4) 94531 [C]
43 Ground Lug (1) 93004 [Co] Ln144 ``U" Cup (3/16" x 1-3/8" o.d.) (2) Y186-51 [B]
Ln70 Gasket (2) 94100 [B] n180 Gasket (.406" i.d. x .031" thick) (4) 94098 [Co]
FLUID
SECTION SER
VICE KITS (637303–XX)
LKITS INCLUDE: BALLS (See Ball Option, refer to -XX in chart below), DIAPHRAGMS (See Diaphragm Option, refer to -XX in
chart below), and items; 19, 70, 144, 175, (listed below) plus (174) and 94276 Lubriplate FML-2 grease (page 6).
PTF E
1
15
26 ,G
FOR THE
AIR MOTOR SECTION
SEEPAGES6&7
. TORQUE REQUIREMENTS ,
NOTE: DO NOT OVERTIGHTEN FASTENERS
ALL FASTENERS ARE METRIC
(6) Diaphragm Screw 60 - 70 ft lbs (81.4 - 94.9 Nm)
(26) Fluid Caps / Manifold Screw 60 - 70 ft lbs (81.4 - 94.9 Nm),
gDo not exceed 90 ft lbs (122 Nm) on (5) stud and apply Loctite
271 to threads.
GApply anti-seize compound to threads when using
SS fasteners and stainless steel wet ends.
LUBRICATION
/ SEALANTS
COLOR CODE
DIAPHRAGM BALL SEAT
MATERIAL COLOR
SANTOPRENE
43
22
68
32
61
78
75
144 k
19zk
21
22
21
19zk
180
175 k
70 k
69
60
FIGURE 1
6,
VIEW OF TWO PIECE DIAPHRAGM
26 ,G
Z-*%)&,! %+ .$%,! "(( #* ! )!,*(&!-' #*!+!
g
kApply Lubriplate FML-2 Grease to all
``O" rings, ``U" Cups & mating parts.
=USED WITH -HXX, KXX & -SXX ONLY
zUSED WITH -HXX & -SXX ONLY
xApply Loctite 242 to threads at assembly.
131 x
19z=k
19z=k
PAGE 5 OF 8PD30X-X
PARTS LIST / PD30X–X FLUID SECTION
PTFE
PTFE
PTFE
V++$8,=? ",=?> 00; ?30>0 4?08> :9 3,9/ 49 ,//4?4:9 ?: ?30 $0=A4.0 4?> 1:= 1,>? =0;,4= ,9/ =0/@.?4:9 :1 /:B9 ?480
PD30X-XPAGE 6 OF 8
PARTS LIST / PD30X–X AIR SECTION
nIndicates parts included in 637302 Air Section Service Kit shown below and items (70), (144), (175) and (180) shown on page 4.
AIR MOTOR PARTS
ITEM DESCRIPTION (Size in Inches) QTY PART NO. [MTL] ITEM DESCRIPTION (Size In Inches) QTY PART NO. [MTL]
101 Center Body (PD30A- ) (1) 94028 [A]
Center Body (PD30S- ) (1) 94109 [SS]
103 Bushing (1) 94092 [D]
107 Inlet Plug (1) 94034 [C]
109 Piston (1) 92011 [D]
n110 ``U" Cup (1-3/8" o.d.) (Also Item #144) (1) Y186-51 [B]
111 Spool (PD30A- ) (1) 92005 [A]
Spool (PD30S- ) (1) 93047 [C]
112 Washer (1.556" o.d.) (5) 92877 [Z]
n113 ``O" Ring (small) (1/8" x 1-1/4" o.d.) (5) Y325-214 [B]
n114 ``O" Ring (large) (3/32" x 1-9/16" o.d.) (7) Y325-126 [B]
V115 Spacer (4) 92876 [Z]
116 Spacer (1) 94027 [A]
118 Actuator Pin (.250" x 2.276") (2) 94083 [SS]
121 Sleeve (2) 94084 [D]
n132 Gasket (Valve Body) (1) 94099 [B]
133 Lockwasher (1/4") (PD30A- ) (3) Y117-416-C [C]
Lockwasher (1/4") (PD30S- ) (3) Y14-416-T [SS]
134 Screw (M6 x 1.0 x 16 mm) (PD30A- ) (4) 96721030 [C]
Screw (M6 x 1.0 x 16 mm) (PD30S- ) (4) 96720081 [SS]
135 Valve Block (PD30A- ) (1) 94032 [A]
Valve Block (PD30S- ) (1) 94318 [SS]
136 Piston Plug (1) 94033 [D]
n146 ``O" Ring z(3/32" x 1-1/16" o.d.) (1) Y325-118 [B]
n147 ``O" Ring z(1/8" x 1/2" o.d.) Also #174 (2) Y325-202 [B]
n166 Track Gasket D(1) 94026 [B]
n167 Pilot Piston (includes 168 and 169) (1) 67164 [D]
168 ``O" Ring (3/32" x 5/8" o.d.) (2) 94433 [U]
169 ``U" Cup (1/8" x 7/8" o.d.) (1) Y240-9 [B]
170 Piston Sleeve (1) 94081 [Br]
n171 ``O" Ring (3/32" x 1-1/8" o.d.) (1) Y325-119 [B]
n172 ``O" Ring (1/16" x 1-1/8" o.d.) (1) Y325-22 [B]
n173 ``O" Ring (1/16" x 1-3/8" o.d.) (2) Y325-26 [B]
Ln174 ``O" Ring (1/8" x 1/2" o.d.) (2) Y325-202 [B]
n176 Diaphragm (Check Valve) (2) 94102 [U]
n177 Retaining Ring (1.804" dia.) (1) Y147-16-C [C]
181 Roll Pin z(.156" o.d. x 3/4" long) (4) Y178-56-S [SS]
LEnLubriplate FML-2 Grease (1) 94276
Lubriplate Grease Packets (10) 637308
zUsed on Stainless Steel models (PD30S- ) only.
DUsed on Aluminum models (PD30A- ) only.
AIR MOT
OR SECTION SER
VICE
Service is divided into two parts - 1.Pilot Valve, 2.Major Valve.
GENERALREASSEMBLY NOTES:
S4= :?:= $0.?4:9 $0=A4.0 4> .:9?49@0/ 1=:8 7@4/ $0.?4:9 =0;,4=
S9>;0.? ,9/ =0;7,.0 :7/ ;,=?> B4?3 90B ;,=?> ,> 90.0>>,=D ::6 1:=
/00; >.=,?.30> :9 80?,774. >@=1,.0> ,9/ 94.6> := .@?> 49 ++! =492>
S%,60 ;=0.,@?4:9> ?: ;=0A09? .@??492 ++! =492> @;:9 49>?,77,?4:9
S@-=4.,?0 ++! =492> B4?3 @-=4;7,?0 =0,>0
S: 9:? :A0=?423?09 1,>?090=> =010= ?: ?:=<@0 >;0.414.,?4:9 -7:.6 :9 A40B
S#0?:=<@0 1,>?090=> 1:77:B492 =0>?,=?
S$#' %!!$ %: ,4/ 49 ?30 49>?,77,?4:9 :1 ++! =492> :9?:
?30 ;47:? ;4>?:9 @>0 %::7 % ,A,47,-70 1=:8 =:
PILOT
V
AL
VE DISASSEMBL
Y
7423? ?,; :9 >3:@7/ 0C;:>0 ?30 :;;:>4?0 >700A0
;47:? ;4>?:9 ,9/ :?30= ;,=?>
#08:A0 >700A0 49>;0.? 4990= -:=0 :1 >700A0 1:= /,8,20
PILOT
V
AL
VE REASSEMBL
Y
70,9 ,9/ 7@-=4.,?0 ;,=?> 9:? -0492 =0;7,.0/ 1=:8 >0=A4.0 64?
9>?,77 90B ++! =492> =0;7,.0 >700A0
9>?,77 90B ++! =492> >0,7 :?0 ?30 74; /4=0.?4:9 @-=4F
.,?0 ,9/ =0;7,.0
#0,>>08-70 =08,49492 ;,=?> =0;7,.0 ,9/ ++! =492>
%# !
)* 7@849@8 )* ,>? =:9 )$$* $?,4970>> $?007
)* @9, ++ )* .0?,7 )&* ":7D@=0?3,90
)=* =,>> )$"* $,9?:;=090 )(* (49.
)* ,=-:9 $?007
MAJOR
V
AL
VE DISASSEMBL
Y
#08:A0 A,7A0 -7:.6 0C;:>492 2,>60?> ,9/
.30.6>
#08:A0 >9,; =492 ,9/ 4970? ;7@2
!9 ?30 >4/0 :;;:>4?0 ?30 ,4= 4970? ;@>3 :9 ?30 4990= /4,80?0=
>;::7 %34> B477 1:=.0 ?30 ;4>?:9 ;7@2 ,9/ ;4>?:9 :@?
:9?49@0 ;@>3492 ?30 >;::7 ,9/ =08:A0 30.6 1:= >.=,?.30>
:= 2:@20>
#08:A0 ?30 ,5:= ',7A0 ;,=?>
MAJOR
V
AL
VE REASSEMBL
Y
#0;7,.0 B,>30= ++! =492 ++! =492 :9?:
>;,.0= ,9/ 49>0=? 0?. :9?49@0 ?34> =:@?490 ?: -@47/ ?30 8,5:= A,7A0
>?,.6
NOTE: Be careful to orient spacer legs away from blocking interĆ
nal ports.
#0;7,.0 >;::7 :9 ;7@2 >0,7 :9 ;4>?:9 ,9/
=0;7,.0 ;7@2 ,9/ >9,; =492
T
ORQUE REQUIREMENTS
NOTE: DO NOT OVERTIGHTEN FASTENERS
ALL FASTENERS ARE METRIC
Torque (134) Screw to 40 - 50 in. lbs (4.5 - 5.6 Nm)
MAJOR VALVE CROSS SECTION DETAIL
109 110112 114113115 111 116
FIGURE 3
LUBRICA
TION / SEALANTS
Apply Lubriplate FML-2 Grease to ``O" rings, ``U" Cups
& mating parts.
147
146
MAJOR
V
ALVE
PILOT VALVE
PART GROUP
118
111
169
121
109
133
See cross section
detail figure 3 above.
IMPORTANT
BE CERTAIN TO ORIENT (115) SPACER LEGS
AWAY FROM BLOCKING INTERNAL PORTS
WHEN REASSEMBLING AIR SECTION.
174
121
173
118
168
171
170
172
173
166
167
136
110
177
114
132
176
174
103
181 (PD30S- only)
135
134
107
112
113
114
115
116
Substitute these
``O" rings for ``166''
on models PD30S.
FIGURE 2
101
114
114
113
Optional 94117 Muffler
#% ) %) &! & ) &$%' + * " (& ' # #*"
) &! (!$ # & '!& " (
PAGE 7 OF 8PD30X-X
PARTS LIST / PD30X–X AIR SECTION
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