Ingersoll Rand X41 Users Manual
X41 to the manual ce459541-88df-491f-bf03-f699d7296d8d
2015-01-23
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Ingersoll Rand System Automation X4I Application & Compressor Interconnect Guide Before installing or starting this unit for the first time, this manual should be studied carefully to obtain a working knowledge of the unit and/or the duties to be performed while operating and maintaining the unit. RETAIN THIS MANUAL WITH UNIT. This Technical manual contains IMPORTANT SAFETY DATA and should be kept with the unit at all times. C.C.N. : 80443864 More Than Air. Answers. REV. Online answers: http://www.air.irco.com DATE : APRIL 2007 : A SECTION 1 — TABLE OF CONTENTS SECTION 1 — TABLE OF CONTENTS................................ 2 X4I Interconnect To Ingersoll Rand Intellisys Redeye Controlled Compressors ...............................................22 SECTION 2 — INTRODUCTION........................................ 4 SSR Redeye 1of3.....................................................23 SECTION 3 — SAFETY..................................................... 4 SSR Redeye FV 2of3................................................24 INSTALLATION ............................................................... 4 SSR Redeye SD 3of3 ...............................................25 OPERATION.................................................................... 4 X4I Interconnect To Ingersoll Rand Intellisys SE Controlled Compressors ...............................................26 MAINTENANCE AND REPAIR ........................................... 4 SECTION 4 — INSTALLATION ......................................... 6 SE UP 1of2..............................................................27 Unit Location ................................................................. 6 SE UP 2of2..............................................................28 Power Supply ................................................................. 7 SE ESA 1of2 ............................................................29 Pressure Sensor Location ............................................... 7 SE ESA 2of2 ............................................................30 SUPPLY (WET) Side Pressure Control ........................ 7 SE DSA 1of2 ...........................................................31 DEMAND (DRY) Side Pressure Control ...................... 7 SE DSA 2of2 ...........................................................32 Pressure Sensor Connection........................................... 8 IR-PCB Interface Module ................................................. 8 X4I Interconnect To Ingersoll Rand Intellisys SG Controlled Compressors ...............................................33 Input Functions.............................................................. 9 SG SSR 1of2............................................................34 Ready Input ............................................................. 9 SG SSR 2of2............................................................35 Ready Input, Alternative Connection Method ........... 9 SG Sierra 1of2 ........................................................36 Run Input .............................................................. 10 SG Sierra 2of2 ........................................................37 Warning Input (optional)........................................ 10 X4I Interconnect To Ingersoll Rand Pressure Switch Controlled Compressors ...............................................38 Output Functions ......................................................... 11 SSR UP5 11-22 SD 1of2 ..........................................39 Pressure Switch Regulation.................................... 11 SSR UP5 11-22 SD 2of2 ..........................................40 Digital Regulation Control Terminal C01 ............... 11 SSR UP5 22-37 SD 1of2 ..........................................41 Service Maintenance Switch ................................... 12 SSR UP5 22-37 SD 2of2 ..........................................42 Auxiliary Input (Option) ......................................... 12 SSR UP6 15-30 FV 1of2...........................................43 Auxiliary Output (Option) ...................................... 13 SSR UP6 15-30 FV 2of2...........................................44 RS485 Communications ........................................ 13 SSR UP6 15-30 SD 1of2 ..........................................45 SECTION 5 — ASSISTANCE ........................................... 13 SSR UP6 15-30 SD 2of2 ..........................................46 SECTION 6 — X4I Overview and Interconnect Drawings 13 SSR UP6 40-50 FV 1of2...........................................47 X4I Overview................................................................ 11 SSR UP6 40-50 FV 2of2...........................................48 X4I Interconnect To Ingersoll Rand Unigy & Nirvana 15 - 30KW (20-40HP) Compressors ................. 15 SSR UP6 40-50 SD 1of2 ..........................................49 Unigy 1 1of2 ......................................................... 11 SSR UP6 40-50 SD 2of2 ..........................................50 Unigy 1 2of2 ......................................................... 11 UP6 5-15 FV 1PH 60Hz 1of2...................................51 Unigy 2/3 1of2...................................................... 11 UP6 5-15 FV 1PH 60Hz 2of2...................................52 Unigy 2/3 2of2...................................................... 11 UP6 5-15 FV 3PH 60Hz 1of2...................................53 Nirvana 15 - 30KW (20-40HP) 1of2 ........................ 20 UP6 5-15 FV 3PH 60Hz 2of2...................................54 Nirvana 15 - 30KW (20-40HP) 2of2 ........................ 21 UP6 5-15 SD 3PH 60Hz 1of2 ..................................55 UP6 5-15 SD 3PH 60Hz 2of2 ..................................56 UP6 5-15 FV 3PH 50Hz 1of2...................................57 UP6 5-15 FV 3PH 50Hz 2of2...................................58 www.air.irco.com 2 X4I System Automation X4I Interconnect To Ingersoll Rand Pressure Switch Controlled Compressors .................................. Continued UP6 5-15 SD 3PH 50Hz 1of2.................................. 59 UP6 5-15 SD 3PH 50Hz 2of2.................................. 60 SSR M15-22c 20-30HP XF EP HP HXP 50-60Hz 1of2 ........................................................ 61 SSR M15-22c 20-30HP XF EP HP HXP 50-60Hz 2of2 ........................................................ 62 M37-50 1of2 ......................................................... 64 M37-50 2of2 ......................................................... 65 EP 20-30 ESP FV 1of2............................................. 66 EP 20-30 ESP FV 2of2............................................. 67 EP 20-30 ESP SD 1of2 ............................................ 68 EP 20-30 ESP SD 2of2 ............................................ 69 X4I Interconnect To Ingersoll Rand Intellisys SGN / SGNe Controlled Compressors .............................................. 70 Nirvana SGN/SGNe 1of3 ........................................ 71 Nirvana SGN/SGNe 2of3 ........................................ 72 Nirvana SGN/SGNe 3of3 ........................................ 73 SI1 Interface to Redeye, SE, SG Controllers ............ 73 X4I Interconnect To Ingersoll Rand Intellisys S3 ........... 74 Intellisys S3 1of2 ................................................... 75 Intellisys S3 2of2 ................................................... 76 X4I Interconnect to Ingersoll Rand Small Reciprocating Air Compressors ......................................................... 77 UP6RE 7.5–15 175, UP6RX 7.5–15 175 1of3 .......... 78 UP6RE 7.5–15 175, UP6RX 7.5–15 175 2of3 .......... 79 UP6RE 7.5–15 175, UP6RX 7.5–15 175 3of3 .......... 80 Models 2340, 2475, 2545, 7100, 15T & 3000 10f3................................................... 81 Models 2340, 2475, 2545, 7100, 15T & 3000 20f3................................................... 82 Models 2340, 2475, 2545, 7100, 15T & 3000 30f3................................................... 83 Excessive Pressure Shutdown Switch Example Before Installation .................................................................. 84 Excessive Pressure Shutdown Switch Example After Installation .................................................................. 85 www.air.irco.com 3 X4I System Automation SECTION 2 — INTRODUCTION compressors may have electro-pneumatic or microprocessor based controls. The X4I is completely customizable to meet the specific needs of your compressed air system. The X4I is a specialized controller designed to provide safe, reliable, and energy-efficient control of your compressed air system. The X4I is capable of controlling up to four positive displacement air compressors. The SECTION 3 — SAFETY ! OPERATION WARNING : Risk of Danger • The X4I must only be operated by competent personnel under qualified supervision. • Never remove or tamper with safety devices, guards or insulation materials fitted to the X4I. • The X4I must only be operated at the supply voltage and frequency for which it is designed. • When main power is switched on, lethal voltages are present in the electrical circuits and extreme caution must be exercised whenever it is necessary to carry out any work on the unit. • Do not open access panels or touch electrical components while voltage is applied unless it is necessary for measurements, tests or adjustments. Such work should be carried out only by a qualified electrician equipped with the correct tools and wearing appropriate protection against electrical hazards. • All air compressors and/or other equipment connected to the unit should have a warning sign attached stating “THIS UNIT MAY START WITHOUT WARNING” next to the display panel. • If an air compressor and/or other equipment connected to the unit is to be started remotely, attach two warning signs to the equipment stating “THIS UNIT CAN BE STARTED REMOTELY”. Attach one sign in a prominent location on the outside of the equipment, and the other sign inside the equipment control compartment. WARNING : Risk of Electric Shock ! WARNING : Risk of High Pressure WARNING : Consult Manual • Before installing or operating the X4I, take time to carefully read all the instructions contained in this manual, all compressor manuals, and all manuals of any other peripheral devices that may be installed or connected to the unit. • Electricity and compressed air have the potential to cause severe personal injury or property damage. • The operator should use common sense and good working practices while operating and maintaining this system. All applicable codes should be strictly adhered to. • Maintenance must be performed by adequately qualified personnel that are equipped with the proper tools. INSTALLATION • Installation work must only be carried out by a competent person under qualified supervision. • A fused isolation switch must be fitted between the main power supply and the X4I. • The X4I should be mounted in such a location as to allow operational and maintenance access without obstruction or hazard and to allow clear visibility of indicators at all times. • MAINTENANCE AND REPAIR If raised platforms are required to provide access to the X4I, they must not interfere with normal operation or obstruct access. Platforms and stairs should be of grid or plate construction with safety rails on all open sides. www.air.irco.com 4 • Maintenance, repairs or modifications must only be carried out by competent personnel under qualified supervision. • If replacement parts are required, use only genuine parts from the original equipment manufacturer, or an alternative approved source. X4I System Automation • safety devices, is kept in good working order. Carry out the following operations before opening or removing any access panels or carrying out any work on the X4I: • The accuracy of sensor devices must be checked on a regular basis. They must be calibrated when acceptable tolerances are exceeded. Always ensure any pressure within the compressed air system is safely vented to atmosphere before attempting to remove or install a sensor device. • The X4I must only be cleaned with a damp cloth, using mild detergents if necessary. Avoid the use of any substances containing corrosive acids or alkalis. • Do not paint the control faceplate or obscure any indicators, controls, instructions or warnings. i. Isolate the X4I from the main electrical power supply. Lock the isolator in the “OFF” position and remove the fuses. ii. Attach labels to the isolator switch and to the unit stating “WORK IN PROGRESS - DO NOT APPLY VOLTAGE”. Do not switch on electrical power or attempt to start the X4I if such a warning label is attached. • Make sure that all instructions concerning operation and maintenance are strictly followed and that the complete unit, with all accessories and www.air.irco.com 5 X4I System Automation SECTION 4 — INSTALLATION It is recommended that installation and commissioning be carried out by an authorized and trained product supplier. SPECIFICATIONS 11.45” x 9.45” x 6.0” 291mm x 241mm x 152mm Weight 14lb (6.4kg) Mounting Wall, 4 x screw fixings Enclosure IP65, NEMA 4 Supply 230Vac +/- 10%, 50 Hz 115Vac +/- 10%, 60 Hz Power 50VA Temperature 32°F to 115°F (0°C to 46°C) Humidity 0% to 95% RH (non-condensing) Dimensions UNIT LOCATION The X4I can be mounted on a wall using conventional bolts. The X4I can be located remotely from the compressors as long as it is within 330 feet (100 meters) of cable length. The X4I must also be located within 330 feet (100 meters) of the system pressure transducer. Ingersoll Rand Automation Model X4I COMPRESSOR CONTROL CABLE 7 Conductor Cable, 18 Gauge, Stranded, Earth Shielded OR Single Conductor Wire, 18 Gauge Stranded, Quantity (7) In Grounded Conduit No Greater Than 330FT (100M) 24VAC Control Voltage Compressor #4 Control Cable Local Disconnect (Breaker) Box Fused for 50VA Compressor #3 Control Cable On/Off Switch Power Cable 3 conductor (L, N, E) (Sized in accordance with local electrical and safety regulations). Compressor #2 Control Cable Supply Voltage Cable Compressor #1 Control Cable Pressure Transducer Cable Compressor #1 IR-PCB Compressor #1 Control Cable PRESSURE TRANSDUCER CABLE 2 Conductor Cable, 18 Gauge Stranded Earth Shielded No Greater Than 330FT (100M) 24VDC Control Voltage PT CONNECTOR X4I X05 CONNECTOR 25 +VDC Pin #3 26 Signal Pin #1 Reference X4I Operations Manual for Pressure Sensor Connection Details X4I X01 CONNECTOR V1 1 2 3 4 5 6 IR-PCB CONNECTOR V1 1 2 3 4 5 6 Compressor #2 Compressor #3 IR-PCB Compressor #2 Control Cable X4I X02 CONNECTOR V3 7 8 9 10 11 12 PRESSURE TRANSDUCER RECEIVER Reference X4I Compressor Interconnect and Application Guide For Connections Between The Compressor And The IR-PCB IR-PCB CONNECTOR V1 1 2 3 4 5 6 IR-PCB Compressor #3 Control Cable DRIP LEG X4I X03 CONNECTOR V3 13 14 15 16 17 18 IR-PCB CONNECTOR V1 1 2 3 4 5 6 Compressor #4 Compressor #4 Control Cable X4I X04 CONNECTOR V4 19 20 21 22 23 24 www.air.irco.com IR-PCB 6 IR-PCB CONNECTOR V1 1 2 3 4 5 6 X4I System Automation POWER SUPPLY DEMAND (DRY) SIDE PRESSURE CONTROL A fused switching isolator must be installed to the main incoming power supply, external to the X4I. The isolator must be fitted with a properly sized fuse to provide adequate protection to the power supply cable used (in accordance with local electrical and safety regulations). 2 XPM-TAC24 1 2 3 1 4 2 3 P P 1 4 X04 L N E E X01 L N E Pressure Sensor Located After Shared Cleanup Equipment VOLTAGE SELECT 230Vac 1 2 3 4 X04 P P VOLTAGE SELECT 1 115Vac P Power Supply Terminals Ensure that the voltage select input is properly jumpered for the incoming power. Default voltage configuration is 230Vac. 2 Pressure Sensor Located After Individual Cleanup Equipment PRESSURE SENSOR LOCATION Ensure each compressor is equipped with independent excess pressure shutdown. An increase in pressure differential across air treatment equipment can result in excess compressor discharge pressure. The system pressure sensor (P) must be located where it will see the air pressure that is common to all of the compressors. SUPPLY (WET) SIDE PRESSURE CONTROL Regular routine monitoring of pressure differential across air treatment equipment is recommended. P 1 P 2 Pressure Sensor Located Before Cleanup Equipment Dry side pressure will be lower than the system pressure due to pressure differential losses across air treatment equipment. The nominal system pressure will reduce as the air treatment differential pressure increases. www.air.irco.com 7 X4I System Automation conductor cable no more than 330 feet (100 meters) in length. The transducer threads are BPT. It is the equivalent of ¼” NPT. PRESSURE SENSOR CONNECTION The pressure sensor connects to terminal X05 of the X4I terminal PCB using a shielded 18 AWG maximum 2- Pressure Sensor Wiring and Location Wire polarity is important. IR-PCB INTERFACE MODULE The IR-PCB is designed to interface a compressor with the X4I using a 7-conductor shielded cable or individual wires run through grounded conduit no greater than 330 feet (100 meters) in length. Each compressor in the system must be assigned a unique identification number from 1 up to the number of compressors in the system. The identification number should be clearly indicated on each compressor for operational reference. For each compressor utilizing an IR-PCB, connection to the X4I the signal wires must be made to the correct X4I terminals for that compressor number. Compressor 1 should be wired to terminal X01 on the terminal PCB, Compressor 2 should be wired to terminal X02 on the terminal PCB, etc. IR-PCB Interface Module The IR-PCB is a DIN rail mountable module designed to be installed within the compressor starter enclosure. Each air compressor must be equipped with a load/unload regulation system and, if not regulated with a single electro-mechanical pressure switch, have a facility for a remote load/unload control with the ability to accept a volt-free switching contact input for remote load/unload. Each air compressor must have Auto Restart capability. V For variable speed compressor(s) equipped with a “variable/fixed” digital input function, install a 7conductor shielded cable from the IR-PCB to the X4I. www.air.irco.com 8 X4I System Automation the compressor is in a started (standby or running) condition. For example, locate the circuit across the ready or operating lamp as shown. Consult the air compressor manual or your air compressor supplier/specialist for details before installing the X4I. The voltage to this input must de-energize when the compressor is stopped and unavailable to produce air upon a load signal, or the emergency stop button is pressed, or when the compressor experiences a fault that prevents the compressor from running. Each air compressor must be equipped with an online/offline pressure regulation system capable of accepting a remote load/unload signal through a volt free switching contact or a single electro-mechanical pressure switch. When the compressor ready lamp or other control circuit is energized, the IR-PCB will detect the voltage and signal the X4I that the compressor is ready and available to load and produce air when a load request signal is given. The IR-PCB accepts a 12V to 250V input voltage detection system and utilizes universal relay contact control outputs (250V “CE” / 115V “UL” @ 5A maximum) integrated directly into the circuits of an air compressor. The IR-PCB avoids the need for additional relays or remote inputs. The IR-PCB also acts as an electrical barrier between the compressor and the X4I providing protection and voltage isolation. The IR-PCB common input terminal must always be connected to the neutral, common or 0V line of the applied input voltage. READY INPUT, ALTERNATIVE CONNECTION METHOD Consult the X4I Interconnect and Application Guide prior to the installation of the X4I and the IR-PCB to the air compressor. In instances where a convenient voltage signal for a compressor ready condition is not available, the “ready” input can be connected directly to a constant compressor control voltage (12V to 250Vac or dc). This will signal the X4I that the compressor is ready and available at all times when power is applied to the compressor. The X4I has a built-in function to determine when a compressor is not responding, or is in a shutdown condition, even if the “ready” signal says otherwise. If the X4I requests a compressor to run/load, but fails to detect a RUN signal within 60 seconds, the X4I will regard the compressor as “not ready” and indicate the compressor as not available. If a RUN signal is reacquired at any time, the X4I will automatically reset the compressor “not ready” condition and re-establish control. INPUT FUNCTIONS The IR-PCB is fitted with a six-pin terminal, C04, for compressor monitoring. The IR-PCB uses two inputs, Ready and Run, to determine compressor status. An alarm input can be used if compressor warning indication is available and required. The alarm input is optional and is not necessary for system operation. READY INPUT The ‘Ready’ connection is intended to indicate that the compressor is in a “started” state, has no alarm condition that has shut down the compressor, and is ready to respond to X4I regulation without manual intervention. READY LAMP +Vac F1 0V +V 0Vac READY Alternative Ready Signal Connection ALARM RUN Never connect the “Ready” input positive voltage connection directly to the output of a control system transformer. Always connect after a fuse or circuit breaker. READY C04 Typical Ready Input Wiring If a normally closed contact of an emergency stop button is included in the compressor power supply circuit, connect after the emergency stop button contacts. This will instantly indicate a compressor “not ready” condition if the emergency stop button is activated. The READY input will accept 12V to 250V ac (50/60Hz) or dc. Do not connect a voltage greater than 250Vac/dc to this input. This input must be connected to a circuit of the compressor control system that will be energized when www.air.irco.com 9 X4I System Automation The IR-PCB input common terminal must always be connected to the neutral, common or 0V line of the applied input voltage. RUN INPUT MAIN (LINE) CONTACTOR 0V WARNING INPUT (OPTIONAL) +V The IR-PCB is equipped with a warning input that can be used to detect warning conditions. An alarm that stops the compressor, and/or prevents the compressor from running is determined from the “run” and “ready” inputs. Warning detection is optional and is not a requirement. Alarm Lamp ALARM RUN READY 0V +V C04 Run Signal Circuit The RUN input will accept 12V to 250V AC (50/60Hz) only. DC cannot be used. Do not connect a voltage greater than 250V to this input. 12V to 250Vac must be applied to the “run” terminals when the compressor motor is running. This input can be connected to the control terminals A1 and A2 (coil) of the main starter contactor of the compressor. When the compressor control system energizes the main contactor, the IR-PCB will detect the voltage across the contactor coil terminals and signal the X4I that the compressor is running. Alarm Warning Input Circuit The warning input will accept 12V to 250V AC (50/60Hz) or DC. Do not connect a voltage greater than 250Vac/DC to this input. MAIN (LINE) CONTACTOR +V This input can be connected to the terminals of an alarm lamp or other accessible part of the control circuit that is energized when the compressor is in a warning condition. 0V 0V If a warning condition is experienced the compressor warning lamp, or warning circuit, will energize. The IRPCB will detect the voltage and signal the X4I that a warning has occurred. If the compressor has no accessible warning circuit, or this function is not required, the IR-PCB alarm terminals can be ignored. AUXILIARY SWITCH ALARM Ready C04 Alternatively, if the main contactor coil voltage is greater than 250Vac, a contactor auxiliary switch can be used to apply a suitable voltage to the “run” input terminals. +V Run RUN The IR-PCB input common terminal must always be connected to the neutral, common or 0V line of the applied input voltage. READY C04 Run Signal Circuit with Auxiliary Switch In instances where a motor starter contactor is not available or accessible, any part of a compressor control circuit that is energized when the compressor is running can be monitored. For example: fan contactor or voltage signal to a remote starter. www.air.irco.com 10 X4I System Automation OUTPUT FUNCTIONS 0V +V The X4I will control the IR-PCB load/unload relay outputs based on the active system load and unload pressure setpoints. The IR-PCB load/unload relay contacts can be used for compressor controllers that have electromechanical pressure switch load/unload regulation. C NC NO C NO NC LOAD SOLENOID IN OUT C02 Two Wire Pressure Switch Connections LOAD SOLENOID 0V +V RUN-ON TIMER C NC NO C The C01 and C02 terminals of the IR-PCB are intended to control load and unload regulation of the compressor. NC NO IR-PCB Internal Output Circuits IN OUT C02 Three Wire Pressure Switch Connections PRESSURE SWITCH REGULATION For air compressors fitted with an electro-mechanical pressure switch, a six-pin terminal C02 has been provided to enable connection to a pressure switch that has a two-wire or three-wire connection. DIGITAL REGULATION CONTROL TERMINAL C01 When connected, the pressure switch can be switched in and out of circuit automatically. If the X4I is stopped or experiences a failure or loss of power, pressure control will automatically revert back to the pressure switch and the compressor will continue to operate in “local” mode. This terminal provides volt free contact closure, referenced to a common terminal pin, for: A 4-pin connector, C01, has been provided for air compressor controllers fitted with digital inputs allowing remote pressure regulation control. The local pressure settings of all compressors in the system should be set in a cascaded manner such that the system will operate normally in the event of X4I inoperability. Remote Load Enable (remote/local pressure regulation control) • Remote Load (remote load/unload) • Remote Variable Speed Regulation Inhibit (remote variable/fixed speed regulation control) The “remote load enable” function provides the facility to change the compressor load regulation from internal control to a remote switching source (local/remote). The NC (normally closed) and NO (normally open) terminal references of the IR-PCB are related to internal connection functions and should not be referenced to the connections of a compressor pressure switch, which will generally be in reverse order. V The “remote variable/fixed” function provides for multiple variable speed compressor regulation control on variable speed compressor(s) equipped with this facility. Lethal voltages may be present on the terminals of the air compressor pressure switch. Isolate the air compressor power supply before starting any work. www.air.irco.com • When using the “Variable/Fixed” function, the “V” terminal of the IR-PCB must be connected to the appropriate “V” terminal of the X4I (according to 11 X4I System Automation functions are internally connected and a short circuit condition and/or malfunction may result. compressor number) with an additional wire. Use a 7conductor shielded cable in this instance. The IR-PCB connection examples shown in this manual are intended to provide a guide for the majority of compressor control systems in use. Some compressors have variations in operation and/or function; consult your compressor supplier/specialist for advice. Compressors that use electronic pressure detection but are not equipped with a remote pressure control enable feature will not automatically revert to local control if the X4I is stopped or experiences a fault or loss of power. SERVICE MAINTENANCE SWITCH +VDC +VDC The IR-PCB is equipped with a volt-free input (terminal C05) that can be used to remove the compressor from X4I control, without generating a fault condition, during short-term maintenance or servicing periods. VFD/Fixed Load Enable VFD/Fixed Load/Unload Load Enable 1 2 Load/Unload C05 ir-PCB Service Maintenance Switch Circuit Load, Sequence, and VFD Connections When the “Service Maintenance Switch” input terminal pins are connected together using a volt-free switching contact, the X4I will indicate that the compressor is not available but will not generate a warning, alarm, or shutdown condition. The X4I will also remove the compressor from the sequence strategy and substitute with an alternative available compressor if necessary. When the “Service Maintenance Switch” input circuit is open again, the compressor will automatically be accepted back in to the sequence strategy and will be utilized when next required. Compressor controller inputs common voltage may be 0V or +V. The local/remote pressure regulation input and/or remote load input logic of some electronic pressure sensor type controllers are reversed. In this instance, the “pressure switch” outputs (terminal C02) can be used to establish alternative logic control connections. For Example: The use of a “key switch” is recommended for this purpose in order to prevent the switch contacts being inadvertently left in the closed circuit condition after service maintenance is complete. If the compressor controller “Local/Remote Pressure Control” input is a normally open type (local when open, remote when closed), but the “Remote Load” input is a normally closed type (load when open), the IR-PCB pressure switch terminal contacts can be used to achieve the correct switching logic. DO NOT connect any external voltage source to the pins of terminal C05. C02 NO OUT C NC AUXILIARY INPUT (OPTION) The X4I is equipped with an auxiliary input at terminals 31 and 32 (X07). Remote Load NO IN Local/Remote common The function of the input is menu selectable and can be adapted for differing application requirements. common C NC X07 32 31 Alternate Logic Examine the “i-PCB” internal output circuit diagram to establish any desired switching logic that may differ from normal practice. Auxiliary Input Circuit The input is designed to detect a remote “volt-free” switching contact (rated for a minimum 24VDC @ 10mA). Do not attempt to utilize “Digital Pressure Regulation Control” (terminal C01) and the “Pressure Switch Control” (terminal C02) output connections at the same time for different products. These two output www.air.irco.com 12 X4I System Automation anomaly that is difficult to diagnose. To avoid this possibility, always use shielded cables, securely bonded to a known ground at one end. In addition, give careful consideration to cable routing during installation. AUXILIARY OUTPUT (OPTION) The X4I is equipped with a remote relay contact output at terminals 33 and 34 (X08). The function of the output is menu selectable and can be adapted for differing application requirements. • Never route an RS485 data communications or low voltage signal cable alongside a high voltage or 3phase power supply cable. If it is necessary to cross the path of a power supply cable(s), always cross at a right angle. • If it is necessary to follow the route of power supply cables for a short distance (for example: from a compressor to a wall along a suspended cable tray), attach the RS485 or signal cable on the outside of a grounded cable tray such that the cable tray forms a grounded electrical interference shield. • Where possible, never route an RS485 or signal cable near to equipment or devices that may be a source of electrical interference. For example: 3phase power supply transformer, high voltage switchgear unit, frequency inverter drive module, radio communications antenna. X08 34 R6 33 Auxiliary Output Circuit The remote output relay contacts are rated for 240V “CE” / 115V “UL” @ 5A maximum. RS485 COMMUNICATIONS The X4I is equipped with an RS485 network communications capability using the proprietary Multi485 protocol. This can be only used for remote connectivity to optional X4I expansion networked units and modules with proprietary Multi485 communications capabilities. X06 L1 L2 30 L1 L2 29 28 27 RS485 RS-485 Connection Circuit RS485 data communications and other low voltage signals can be subject to electrical interference. This potential can result in intermittent malfunction or SECTION 5 — ASSISTANCE Contacting Technical Support Services or Service Bulletins listed on the IR ServiceNet can provide further assistance if there are other questions or concerns during Installation and Start-up. Also, additional Application and Compressor Interconnect Guides will be posted and available on the IR ServiceNet as they are developed and created. SECTION 6 — X4I OVERVIEW AND INTERCONNECT DRAWINGS The following pages are to assist with the connection of the X4I to variety of Ingersoll Rand Compressors. These drawings are for Guidance Only; connections may differ with date, model, type, variant, special, custom or concession builds. This information is intended to be used in conjunction with the compressor’s original control circuit diagram. www.air.irco.com 13 X4I System Automation SPECIFICATIONS 11.45” x 9.45” x 6.0” 291mm x 241mm x 152mm Weight 14lb (6.4kg) Mounting Wall, 4 x screw fixings Enclosure IP65, NEMA 4 Supply 230Vac +/- 10%, 50 Hz 115Vac +/- 10%, 60 Hz Power 50VA Temperature 32°F to 115°F (0°C to 46°C) Humidity 0% to 95% RH (non-condensing) Dimensions Ingersoll Rand Automation Model X4I COMPRESSOR CONTROL CABLE 7 Conductor Cable, 18 Gauge, Stranded, Earth Shielded OR Single Conductor Wire, 18 Gauge Stranded, Quantity (7) In Grounded Conduit No Greater Than 330FT (100M) 24VAC Control Voltage Compressor #4 Control Cable Local Disconnect (Breaker) Box Fused for 50VA Compressor #3 Control Cable On/Off Switch Power Cable 3 conductor (L, N, E) (Sized in accordance with local electrical and safety regulations). Supply Voltage Cable Compressor #2 Control Cable Compressor #1 Control Cable Pressure Transducer Cable Compressor #1 IR-PCB Compressor #1 Control Cable PRESSURE TRANSDUCER CABLE 2 Conductor Cable, 18 Gauge Stranded Earth Shielded No Greater Than 330FT (100M) 24VDC Control Voltage X4I X05 CONNECTOR PT CONNECTOR 25 +VDC Pin #3 26 Signal Pin #1 Reference X4I Operations Manual for Pressure Sensor Connection Details X4I X01 CONNECTOR V1 1 2 3 4 5 6 IR-PCB CONNECTOR V1 1 2 3 4 5 6 Compressor #2 Compressor #3 IR-PCB Compressor #2 Control Cable X4I X02 CONNECTOR V3 7 8 9 10 11 12 PRESSURE TRANSDUCER RECEIVER Reference X4I Compressor Interconnect and Application Guide For Connections Between The Compressor And The IR-PCB IR-PCB CONNECTOR V1 1 2 3 4 5 6 IR-PCB Compressor #3 Control Cable DRIP LEG X4I X03 CONNECTOR V3 13 14 15 16 17 18 IR-PCB CONNECTOR V1 1 2 3 4 5 6 Compressor #4 IR-PCB Compressor #4 Control Cable X4I X04 CONNECTOR V4 19 20 21 22 23 24 X4I Overview Page 14 IR-PCB CONNECTOR V1 1 2 3 4 5 6 X4I Interconnect To Ingersoll Rand Unigy & Nirvana 20-40 HP Compressors Refer to the X4I Overview Drawing for the X4I Compressor 2 through 4 X01 to IR-PCB terminal connections For Unigy Compressors:: All Unigy Phase 1 compressors “MUST” be converted to Phase 2 or higher. Contact Technical Support Services for the CCN's required for this conversion. For Nirvana 20-40HP Compressors: Remote Control “MUST” be set to on. Check the Nirvana Software revision level. It “MUST” be updated to Version 1.10 or greater. Contact Technical Support Services to acquire the update. Drawing Notes For Unigy Phase 1 Machines: Note: All Unigy Phase 1 compressors “MUST” be converted to Phase 2 or higher. Contact Technical Support Services for the CCN's required for this conversion. This Drawing on Page 16 is a representation for “AFTER” the conversion is completed. Note: The Unigy Target Pressure “MUST” be set equal to the “midpoint” of the X4I pressure control band. Drawing Notes For Unigy Phase 2/3 Machines: Note: The Unigy Target Pressure “MUST” be set equal to the “midpoint” of the X4I pressure control band. Drawing Notes For Nirvana 20-40HP Machines: Note: Remote Control “MUST” be set to on. Note: The Nirvana Target Pressure “MUST” be set equal to the “midpoint” of the X4I pressure control band. Guidance only; connections may differ with date, model, type, variant, special, custom or concession builds. This information is intended to be used in conjunction with the compressor’s original control circuit diagram. X4I Interconnect To Ingersoll Rand Unigy & Nirvana 20-40 HP Compressors Page 15 Unigy Phase 1 X4I COMPRESSOR #1 X01 TERMINAL +VDC C01 VFD/fixed Load Enable V1 V V 1 1 SEQ CONT 2 2 LOAD UNL 3 3 GND 4 4 D11 5 5 D12 6 D13 13 +24VDC 14 EN 12 DI-4 11 +24VDC 9 DI-2 5 0V 17 NO Load/Unload E-STOP C03 NO OUT 6 SA1 10 HATS +20V C NC C02 NO IN LED 5 V LED 2 LOAD LED 1 SEQ C NC VFD/FIX C05 LED 3 RUN LED 4 READY Refer to the X4I Overview Drawing for the X4I Compressor 2 through 4 terminal connections ALARM C04 RUN 1 2 READY IR-PCB Unigy 1 7.5 - 15 HP 5.5 – 11 kW Guidance only; connections may differ with date, model, type, variant, special, custom or concession builds. This information is intended to be used in conjunction with the compressor’s original control circuit diagram. Unigy Phase 1 1of2 Page 16 Unigy Phase 1 Unigy Phase 1 2of2 Page 17 Unigy Phase 2/3 X4I COMPRESSOR #1 X01 TERMINAL +VDC C01 VFD/fixed Load Enable V1 V V 1 1 SEQ CONT 2 2 LOAD UNL 3 3 GND 4 4 D11 5 5 D12 6 D13 13 +24VDC 14 EN 12 DI-4 11 +24VDC 9 DI-2 5 0V 17 NO Load/Unload E-STOP C03 NO OUT 6 SA1 10 HATS +20V C NC C02 NO IN LED 5 V LED 2 LOAD LED 1 SEQ C NC VFD/FIX C05 LED 3 RUN LED 4 READY Refer to the X4I Overview Drawing for the X4I Compressor 2 through 4 terminal connections ALARM C04 RUN 1 2 READY IR-PCB Unigy 7.5 - 15 HP 5.5 – 11 kW Guidance only; connections may differ with date, model, type, variant, special, custom or concession builds. This information is intended to be used in conjunction with the compressor’s original control circuit diagram. Unigy Phase 2/3 1of2 Page 18 Unigy Phase 2/3 Unigy Phase 2/3 2of2 Page 19 Nirvana 15 – 30KW (20 – 40HP) X4I COMPRESSOR #1 X01 TERMINAL 12 +24VDC C01 VFD/fixed Load Enable 18 Remote VFD / FIXED Load/Unload 32 Remote LOAD ENABLE 33 Remote LOAD / UNLOAD 37 SAFE 4 C 20 COM 6 NC +VDC V1 V V 1 1 SEQ CONT 2 2 LOAD UNL 3 3 GND 4 4 D11 5 5 D12 6 NO OUT 6 C03 +20V C NC C02 NO C05 C NC LED 3 RUN LED 4 READY Refer to the X4I Overview Drawing for the X4I Compressor 2 through 4 terminal connections IN LED 5 V LED 2 LOAD LED 1 SEQ ALARM C04 RUN 1 2 READY IR-PCB Nirvana 20 - 40 HP 15 – 30 kW Guidance only; connections may differ with date, model, type, variant, special, custom or concession builds. This information is intended to be used in conjunction with the compressor’s original control circuit diagram. Nirvana 15 - 30KW (20-40HP) 1of2 Page 20 Nirvana 15 - 30KW (20-40HP) Nirvana 15 - 30KW (20-40HP) 2of2 Page 21 X4I Interconnect To Ingersoll Rand Intellisys Redeye Controlled Compressors Refer to the X4I Overview Drawing for the X4I Compressor 2 through 4 X01 to IR-PCB terminal connections For Redeye Intellisys Controlled Machines: The ‘MASTER CONTROL’ setting of the Intellisys controller must be set to ‘ON’ The 'SEQUENCER' setting of the Intellisys controller must be set to 'ON'. Auto Restart must be turned 'ON’ to allow the machines to stop in Auto restart when unloaded by the X4I. The Intellisys must be run in the Online/Offline regulation mode. Do not use Modulation or ACS. Check the Intellisys software revision level. Always update to the latest revision prior to operation. For DSA Redeye Controllers, the 'SEQUENCER Option’ must be purchased. installed and then turned on. CCN: 39225099 For ESA Redeye Intellisys Controllers, the SI1 interface (CCN: 42425710) must be used to allow the Redeye to be controlled by the X4I For Sierra Redeye Intellisys Controllers, the SI1 interface (CCN: 42425710) must be used to allow the Redeye Controller to be sequenced/controlled by the X4I Drawing Notes For Redeye Intellisys Controlled Machines: Note: For Star Delta starter wiring the X4I Run signal should be connected directly to the 1M coil. Note: For Full voltage wiring the 1S (1Sb) interlock will not be used. The X4I Run signal can be connected directly to the Intellisys BTS1-28 terminal. Guidance only; connections may differ with date, model, type, variant, special, custom or concession builds. This information is intended to be used in conjunction with the compressor’s original control circuit diagram. X4I Interconnect To Ingersoll Rand Intellisys Redeye Controlled Compressors Page 22 SSR Redeye Analog Barrier Board BTS311 X4I COMPRESSOR #1 X01 TERMINAL V1 V V 1 1 SEQ CONT 2 2 LOAD UNL 3 3 GND 4 4 D11 5 5 D12 6 6 +20V +VDC 12 C01 VFD/fixed Load Enable 16 Remote Load/Unload (was Remote Start) Remote Load Enable (was Remote Stop) Load/Unload 18 C03 NO OUT C NC C02 NO C05 C NC LED 3 RUN LED 4 READY Refer to the X4I Overview Drawing for the X4I Compressor 2 through 4 terminal connections IN LED 5 VFD LED 2 LOAD LED 1 SEQ BTS1- ALARM 0VAC C04 1M 1 RUN 1 2 READY HATS 110VAC E-STOP BTS134 IR-PCB BTS21 2 3 Starter Interface Board Guidance only; connections may differ with date, model, type, variant, special, custom or concession builds. This information is intended to be used in conjunction with the compressor’s original control circuit diagram. SSR Redeye 1of3 Page 23 SSR Redeye FV SSR Redeye FV 2of3 Page 24 SSR Redeye SD SSR Redeye SD 3of3 Page 25 X4I Interconnect To Ingersoll Rand Intellisys SE Controlled Compressors Refer to the X4I Overview Drawing for the X4I Compressor 2 through 4 X01 to IR-PCB terminal connections For All SE Intellisys Controlled Machines: The 'SEQUENCER' setting of the Intellisys controller must be set to 'ON'. Auto Restart must be turned 'ON’ to allow the machines to stop in Auto restart when unloaded by the X4I. The Intellisys must be run in the Online/Offline regulation mode. Do not use Modulation or ACS. Check the Intellisys software revision level. Always update to the latest revision prior to operation. For UP SE Intellisys Controllers, Minimum Software Version 1.11 CCN: 39217047 (w/o PORO) CCN: 39217039 (w PORO) When installing the Sequence Option to enable Remote Load/Unload, the Remote Start Stop input terminals are now used for the Remote Load I nputs. Remote Start Stop will no longer be functional. The SI1 interface (CCN: 42425710) can be used in place of the Sequence Option to allow the SE controlled machines to function with both Remote Load Unload and Remote Start Stop. Software Version 1.20 and Greater The 'CONTACT SEQUENCE' setting of the Intellisys controller must be set to 'ON'. Drawing Notes For UP SE Intellisys Controlled Machines: Note: For Star Delta starter wiring the X4I Run signal should be connected directly to the 1M coil. Note: For Full voltage wiring the 1S (1Sb) interlock will not be used. The X4I Run signal can be connected directly to the Intellisys J5-1 terminal. Note: For Pegasus machines wiring may be factory installed connecting the Intellisys Alarm Relay J5-9, J5-10 and J5-11 to a terminal strip but unused. Remove any factory installed wiring from the Intellisys Alarm Relay contacts and connect the X4I Interface board wiring directly to the Intellisys Alarm Relay terminals J5-9 and J5-10. For ESA SE Intellisys Controllers, the 'SEQUENCER Option’ must be purchased. installed and then turned on. Minimum Software Version 1.40 CCN: 39217047 (w/o PORO) CCN: 39217039 (w PORO) When installing the Sequence Option to enable Remote Load/Unload, the Remote Start Stop input terminals are now used for the Remote Load I nputs. Remote Start Stop will no longer be functional. The SI1 interface (CCN: 42425710) can be used in place of the Sequence Option to allow the SE controlled machines to function with both Remote Load Unload and Remote Start Stop. Drawing Notes For ESA SE Intellisys Controlled Machines: Note: For Star Delta starter wiring the X4I Run signal should be connected directly to the 1M coil. Note: For Full voltage wiring the 1S (1Sb) interlock will not be used. The X4I Run signal can be connected directly to the Intellisys J5-1 terminal. For DSA SE Intellisys Controllers, the 'SEQUENCER Option’ must be purchased. installed and then turned on. CCN: 22179238 When installing the Sequence Option to enable Remote Load/Unload, the Remote Start Stop input terminals are now used for the Remote Load inputs. Remote Start Stop will no longer be functional. The SI1 interface (CCN: 42425710) can be used in place of the Sequence Option to allow the SE controlled machines to function with both Remote Load Unload and Remote Start Stop. Drawing Notes For DSA SE Intellisys Controlled Machines: Note: For Star Delta starter wiring the X4I Run signal should be connected directly to the 1M coil. Note: For Full Voltage wiring, the 1S (1Sb) interlock will not be used. The X4I Run signal can be connected directly to the Intellisys terminal 42. For Sierra SE Intellisys Controllers, the SI1 interface (CCN: 42425710) must be used to allow the SE Controller to be sequenced/controlled by the X4I Guidance only; connections may differ with date, model, type, variant, special, custom or concession builds. This information is intended to be used in conjunction with the compressor’s original control circuit diagram. X4I Interconnect To Ingersoll Rand Intellisys SE Controlled Compressors Page 26 SE UP X4I COMPRESSOR #1 X01 TERMINAL J1 V1 V V 1 1 SEQ CONT 2 2 LOAD UNL 3 3 GND 4 4 D11 5 5 D12 11 C01 VFD/fixed Load Enable 12 Load/Unload 14 13 Remote Load/Unload (was Remote Start) Remote Load/Unload (was Remote Start) C03 NO OUT 6 6 +VDC +20V C NC C02 NO IN LED 5 VFD LED 2 LOAD LED 1 SEQ C NC J5 C05 LED 3 RUN LED 4 READY Refer to the X4I Overview Drawing for the X4I Compressor 2 through 4 terminal connections ALARM C04 1M 0VAC 1 RUN 1 J5 2 READY 110VAC E-STOP IR-PCB 7 J5 9 10 11 Guidance only; connections may differ with date, model, type, variant, special, custom or concession builds. This information is intended to be used in conjunction with the compressor’s original control circuit diagram. SE UP 1of2 Page 27 Intellisys SE UP Series SE UP SE UP 2of2 Page 28 SE ESA X4I COMPRESSOR #1 X01 TERMINAL J1 V1 V V 1 1 SEQ CONT 2 2 LOAD UNL 3 3 GND 4 4 D11 5 5 D12 11 C01 VFD/fixed Load Enable 12 Load/Unload 14 13 Remote Load/Unload (was Remote Start) Remote Load/Unload (was Remote Start) C03 NO OUT 6 6 +VDC +20V C NC C02 NO IN LED 5 VFD LED 2 LOAD LED 1 SEQ C NC J5 C05 LED 3 RUN LED 4 READY Refer to the X4I Overview Drawing for the X4I Compressor 2 through 4 terminal connections ALARM C04 0VAC 1M 1 RUN 1 J5 2 READY 110VAC MCB2 HAT E-STOP IR-PCB 7 J5 9 10 11 Guidance only; connections may differ with date, model, type, variant, special, custom or concession builds. This information is intended to be used in conjunction with the compressor’s original control circuit diagram. SE ESA 1of2 Page 29 Intellisys SE ESA Series SE ESA SE ESA 2of2 Page 30 SE DSA X4I COMPRESSOR #1 X01 TERMINAL J1 V1 V V 1 1 SEQ CONT 2 2 LOAD UNL 3 3 GND 4 4 D11 5 5 D12 6 C01 VFD/fixed Load Enable 5 Load/Unload 3 4 Remote Load/Unload (was Remote Start) Remote Load/Unload (was Remote Start) C03 NO OUT 6 6 +VDC +20V C NC C02 NO IN LED 5 VFD LED 2 LOAD LED 1 SEQ C NC J5 C05 LED 3 RUN LED 4 READY Refer to the X4I Overview Drawing for the X4I Compressor 2 through 4 terminal connections ALARM C04 0VAC 1M RUN 1 2 42 READY 1ATS 110VAC E-STOP IR-PCB J5 36 J5 34 33 32 Guidance only; connections may differ with date, model, type, variant, special, custom or concession builds. This information is intended to be used in conjunction with the compressor’s original control circuit diagram. SE DSA 1of2 Page 31 Intellisys SE DSA Contact Cooled SE DSA SE DSA 2of2 Page 32 X4I Interconnect To Ingersoll Rand Intellisys SG Controlled Compressors Refer to the X4I Overview Drawing for the X4I Compressor 2 through 4 X01 to IR-PCB terminal connections For SG Intellisys Controlled Machines: The 'SEQUENCER' setting of the Intellisys controller must be set to 'ON'. Auto Restart must be turned 'ON’ to allow the machines to stop in Auto restart when unloaded by the X4I. The Intellisys must be run in the Online/Offline regulation mode. Do not use Modulation or ACS. Check the Intellisys software revision level. Always update to the latest revision prior to operation. For Sierra SG Intellisys Controllers, the SI1 interface (CCN: 42425710) can be used as an alternative to allow the SG Controller to be sequenced/ controlled by the X4I Drawing Notes For SG Intellisys Controlled Machines: Note: For Star Delta starter wiring the X4I Run signal should be connected directly to the 1M coil. Note: For Full Voltage wiring, the 1S (1Sb) interlock will not be used. The X4I Run signal can be connected directly to the Intellisys P1-2 terminal. Refer to the X4I Overview Drawing for the X4I Compressor 2 through 4 X01 to IR-PCB terminal connections Guidance only; connections may differ with date, model, type, variant, special, custom or concession builds. This information is intended to be used in conjunction with the compressor’s original control circuit diagram. X4I Interconnect To Ingersoll Rand Intellisys SG Controlled Compressors Page 33 SG SSR X4I COMPRESSOR #1 X01 TERMINAL P3 V1 V V 1 1 SEQ CONT 2 2 LOAD UNL 3 3 GND 4 4 D11 5 5 D12 25 C01 VFD/fixed Load Enable 26 Load/Unload 28 27 Remote Load Enable Remote Load/Unload C03 NO OUT 6 6 +VDC +20V C NC C02 NO IN LED 5 VFD LED 2 LOAD LED 1 SEQ C NC 1Sb C05 LED 3 RUN LED 4 READY Refer to the X4I Overview Drawing for the X4I Compressor 2 through 4 terminal connections ALARM C04 0VAC RUN 1 2 P1 2 1M READY 1ATS 110VAC E-STOP IR-PCB P1 1 P2 3 2 1 Guidance only; connections may differ with date, model, type, variant, special, custom or concession builds. This information is intended to be used in conjunction with the compressor’s original control circuit diagram. SG SSR 1of2 Page 34 Intellisys SG SG SSR SG SSR 2of2 Page 35 SG Sierra X4I COMPRESSOR #1 X01 TERMINAL P3 V1 V V 1 1 SEQ CONT 2 2 LOAD UNL 3 3 GND 4 4 D11 5 5 D12 25 C01 VFD/fixed Load Enable 26 Load/Unload 28 27 Remote Load Enable Remote Load/Unload C03 NO OUT 6 6 +VDC +20V C NC C02 NO IN LED 5 VFD LED 2 LOAD LED 1 SEQ C NC 1Sb C05 LED 3 RUN LED 4 READY Refer to the X4I Overview Drawing for the X4I Compressor 2 through 4 terminal connections ALARM C04 RUN 1 2 P1 2 1M 0VAC READY 1ATS 110VAC E-STOP IR-PCB P1 1 P2 3 2 1 Guidance only; connections may differ with date, model, type, variant, special, custom or concession builds. This information is intended to be used in conjunction with the compressor’s original control circuit diagram. SG Sierra 1of2 Page 36 Intellisys SG SG Sierra SG Sierra 2of2 Page 37 X4I Interconnect To Ingersoll Rand Pressure Switch Controlled Compressors Refer to the X4I Overview Drawing for the X4I Compressor 2 through 4 X01 to IR-PCB terminal connections For All Compressors: Compressors to be connected must have automatic Start / Stop capability . Drawing Notes For Pressure Switch Controller Machines: Ensure each compressor is equipped with independent Excessive Pressure Shutdown Switch. An increase in pressure differential across air treatment equipment can result in excess compressor discharge pressure. See Pages 84 and 85 for an example drawing. In most applications, the model and type of pressure switch supplied with the compressor can be used as the Excessive Pressure Shutdown Switch. If this is specific model/type of pressure switch is not readily available, any pressure switch can be utilized as long as it equals or exceeds the specifications of the pressure switch found on the compressor. Set the Excessive Pressure Shutdown Switch to “OPEN” 5 PSI less than the maximum discharge pressure recommended by the compressor manufacturer. Guidance only; connections may differ with date, model, type, variant, special, custom or concession builds. This information is intended to be used in conjunction with the compressor’s original control circuit diagram. X4I Interconnect To Ingersoll Rand Pressure Switch Controlled Compressors Page 38 SSR UP5 11-22 SD E-STOP MOL Contact HATR Contact SS Restart TD Relay Contact 110VAC X4I COMPRESSOR #1 X01 TERMINAL +VDC C01 VFD/fixed Load Enable V1 V V 1 1 SEQ CONT 2 2 LOAD UNL 3 3 GND 4 4 D11 5 5 D12 6 6 +20V Load/Unload To TM2 Relay To KM1 Contact P C03 NO OUT To KM2 Contact C NC C02 NO C05 C NC LED 3 RUN LED 4 READY Refer to the X4I Overview Drawing for the X4I Compressor 2 through 4 terminal connections IN LED 5 VFD LED 2 LOAD LED 1 SEQ ALARM C04 KM1 Relay Contact RUN 1 2 READY IR-PCB Guidance only; connections may differ with date, model, type, variant, special, custom or concession builds. This information is intended to be used in conjunction with the compressor’s original control circuit diagram. SSR UP5 11-22 SD 1of2 Page 39 KM1 0 VAC SSR UP5 11-22 SD SSR UP5 11-22 SD 2of2 Page 40 SSR UP5 22-37 SD E-STOP MOL Contact KM1 Relay Contact MMS Contact TM3 Relay Contact HATR Contact SS Restart TD Relay Contact 110VAC X4I COMPRESSOR #1 X01 TERMINAL +VDC V1 V V C01 VFD/fixed Load Enable 1 1 SEQ CONT 2 2 LOAD UNL 3 3 GND 4 4 D11 5 5 D12 6 6 +20V Load/Unload To TM2 Relay To KM1 Contact P C03 NO OUT To KM2 Contact C NC C02 NO C05 C NC LED 3 RUN LED 4 READY Refer to the X4I Overview Drawing for the X4I Compressor 2 through 4 terminal connections IN LED 5 VFD LED 2 LOAD LED 1 SEQ ALARM C04 KM1 Relay Contact RUN 1 2 READY IR-PCB Guidance only; connections may differ with date, model, type, variant, special, custom or concession builds. This information is intended to be used in conjunction with the compressor’s original control circuit diagram. SSR UP5 22-37 SD 1of2 Page 41 KM1 0 VAC SSR UP5 22-37 SD SSR UP5 22-37 SD 2of2 Page 42 SSR UP6 15-30 FV E-STOP COL ON OFF HATR Contact Restart TD Relay Contact 110VAC X4I COMPRESSOR #1 X01 TERMINAL +VDC C01 VFD/fixed Load Enable V1 V V 1 1 SEQ CONT 2 2 LOAD UNL 3 3 GND 4 4 D11 5 5 D12 6 6 +20V To TR Relay To M Contact Load/Unload 1PS C03 NO OUT To 1SV To 3SV C NC C02 NO IN LED 5 VFD LED 2 LOAD LED 1 SEQ C NC M C05 LED 3 RUN LED 4 READY Refer to the X4I Overview Drawing for the X4I Compressor 2 through 4 terminal connections ALARM C04 RUN 1 2 READY IR-PCB Guidance only; connections may differ with date, model, type, variant, special, custom or concession builds. This information is intended to be used in conjunction with the compressor’s original control circuit diagram. SSR UP6 15-30 FV 1of2 Page 43 0 VAC SSR UP6 15-30 FV SSR UP6 15-30 FV 2of2 Page 44 SSR UP6 15-30 SD E-STOP OL ON OFF HATR Contact Restart TD Relay Contact 110VAC X4I COMPRESSOR #1 X01 TERMINAL +VDC C01 VFD/fixed Load Enable V1 V V 1 1 SEQ CONT 2 2 LOAD UNL 3 3 GND 4 4 D11 5 5 D12 6 6 +20V To TR Relay To 1M Contact Load/Unload 1PS C03 NO OUT C To 2M Contact NC C02 NO IN LED 5 VFD LED 2 LOAD LED 1 SEQ C NC 1M Contact 1M C05 LED 3 RUN LED 4 READY Refer to the X4I Overview Drawing for the X4I Compressor 2 through 4 terminal connections ALARM C04 RUN 1 2 READY IR-PCB Guidance only; connections may differ with date, model, type, variant, special, custom or concession builds. This information is intended to be used in conjunction with the compressor’s original control circuit diagram. SSR UP6 15-30 SD 1of2 Page 45 0 VAC SSR UP6 15-30 SD SSR UP6 15-30 SD 2of2 Page 46 1M Relay Contact SSR UP6 40-50 FV E-STOP OL MMS Contact TDRI Relay Contact SS ON OFF HATR Contact Restart TD Relay Contact 110VAC X4I COMPRESSOR #1 X01 TERMINAL +VDC C01 VFD/fixed Load Enable V1 V V 1 1 SEQ CONT 2 2 LOAD UNL 3 3 GND 4 4 D11 5 5 D12 6 6 +20V To TR Relay To 1M Contact Load/Unload 1PS C03 NO OUT C To TDRI Contact NC C02 NO IN LED 5 VFD LED 2 LOAD LED 1 SEQ C NC 1M C05 LED 3 RUN LED 4 READY Refer to the X4I Overview Drawing for the X4I Compressor 2 through 4 terminal connections ALARM C04 RUN 1 2 READY IR-PCB Guidance only; connections may differ with date, model, type, variant, special, custom or concession builds. This information is intended to be used in conjunction with the compressor’s original control circuit diagram. SSR UP6 40-50 FV 1of2 Page 47 0 VAC SSR UP6 40-50 FV SSR UP6 40-50 FV 2of2 Page 48 1M Relay Contact SSR UP6 40-50 SD E-STOP OL MMS Contact TDRI Relay Contact SS ON OFF HATR Contact Restart TD Relay Contact 110VAC X4I COMPRESSOR #1 X01 TERMINAL +VDC C01 VFD/fixed Load Enable V1 V V 1 1 SEQ CONT 2 2 LOAD UNL 3 3 GND 4 4 D11 5 5 D12 6 6 +20V To TR Relay To 1M Contact Load/Unload 1PS C03 NO OUT C To 2M Contact NC C02 NO IN LED 5 VFD LED 2 LOAD LED 1 SEQ C NC 1M Contact 1M C05 LED 3 RUN LED 4 READY Refer to the X4I Overview Drawing for the X4I Compressor 2 through 4 terminal connections ALARM C04 RUN 1 2 READY IR-PCB Guidance only; connections may differ with date, model, type, variant, special, custom or concession builds. This information is intended to be used in conjunction with the compressor’s original control circuit diagram. SSR UP6 40-50 SD 1of2 Page 49 0 VAC SSR UP6 40-50 SD SSR UP6 40-50 SD 2of2 Page 50 UP6 5-15 FV 1PH 60Hz X4I COMPRESSOR #1 X01 TERMINAL V1 V V C01 VFD/fixed Load Enable 1 1 SEQ CONT 2 2 LOAD UNL 3 3 GND 4 4 D11 5 5 D12 6 6 +20V E-STOP OL +VDC To HM To EDV To M 110VAC Load/Unload C03 CR Contact NO OUT C NC C02 IN LED 5 VFD LED 2 LOAD LED 1 SEQ C PS NC LED 3 RUN LED 4 READY C05 ST HATS NO Refer to the X4I Overview Drawing for the X4I Compressor 2 through 4 terminal connections To 1M Contact To CR Relay ALARM C04 RUN 1 2 READY IR-PCB Guidance only; connections may differ with date, model, type, variant, special, custom or concession builds. This information is intended to be used in conjunction with the compressor’s original control circuit diagram. UP6 5-15 FV 1PH 60Hz 1of2 Page 51 0 VAC M UP6 5-15 FV 1PH 60Hz UP6 5-15 FV 1PH 60Hz 2of2 Page 52 UP6 5-15 FV 3PH 60Hz X4I COMPRESSOR #1 X01 TERMINAL OL +VDC V1 V V C01 VFD/fixed Load Enable 1 1 SEQ CONT 2 2 LOAD UNL 3 3 GND 4 4 D11 5 5 D12 6 6 +20V To HM To EDV To M 110VAC Load/Unload C03 CR Contact NO OUT C NC C02 IN LED 5 VFD LED 2 LOAD LED 1 SEQ C PS NC LED 3 RUN LED 4 READY C05 ST HATS NO Refer to the X4I Overview Drawing for the X4I Compressor 2 through 4 terminal connections E-STOP To 1M Contact To CR Relay ALARM C04 RUN 1 2 READY IR-PCB UP6 5-15 FV 3PH 60Hz 1of2 Page 53 0 VAC M UP6 5-15 FV 3PH 60Hz UP6 5-15 FV 3PH 60Hz 2of2 Page 54 UP6 5-15 SD 3PH 60Hz X4I COMPRESSOR #1 X01 TERMINAL OL +VDC V1 V V C01 VFD/fixed Load Enable 1 1 SEQ CONT 2 2 LOAD UNL 3 3 GND 4 4 D11 5 5 D12 6 6 +20V E-STOP ST To HM To EDV To 1M/1S/2M Contacts To TD Relay HATS 110VAC Load/Unload CR Contact C03 NO OUT C NC C02 NO PS C NC LED 3 RUN LED 4 READY C05 IN LED 5 VFD LED 2 LOAD LED 1 SEQ Refer to the X4I Overview Drawing for the X4I Compressor 2 through 4 terminal connections To 1M Contact To CR Relay ALARM C04 1M Contact RUN 1 2 READY IR-PCB Guidance only; connections may differ with date, model, type, variant, special, custom or concession builds. This information is intended to be used in conjunction with the compressor’s original control circuit diagram. UP6 5-15 SD 3PH 60Hz 1of2 Page 55 0 VAC 1M UP6 5-15 SD 3PH 60Hz UP6 5-15 SD 3PH 60Hz 2of2 Page 56 UP6 5-15 FV 3PH 50Hz X4I COMPRESSOR #1 X01 TERMINAL MOL Contact +VDC V1 V V C01 VFD/fixed Load Enable 1 1 SEQ CONT 2 2 LOAD UNL 3 3 GND 4 4 D11 5 5 D12 6 6 +20V ST E-STOP To HM To EDV KM1/KM2/KM3 Contacts To KM1 HATS 110VAC Load/Unload CR Contact C03 NO OUT C NC C02 NO P C NC LED 3 RUN LED 4 READY C05 IN LED 5 VFD LED 2 LOAD LED 1 SEQ Refer to the X4I Overview Drawing for the X4I Compressor 2 through 4 terminal connections To KM1 Contact To CR Relay ALARM C04 KM1 Contact RUN 1 2 READY IR-PCB Guidance only; connections may differ with date, model, type, variant, special, custom or concession builds. This information is intended to be used in conjunction with the compressor’s original control circuit diagram. UP6 5-15 FV 3PH 50Hz 1of2 Page 57 0 VAC KM UP6 5-15 FV 3PH 50Hz UP6 5-15 FV 3PH 50Hz 2of2 Page 58 UP6 5-15 SD 3PH 50Hz X4I COMPRESSOR #1 X01 TERMINAL MOL Contact +VDC V1 V V C01 VFD/fixed Load Enable 1 1 SEQ CONT 2 2 LOAD UNL 3 3 GND 4 4 D11 5 5 D12 6 6 +20V ST E-STOP To HM To EDV KM1/KM2/KM3 Contacts To KM1 HATS 110VAC Load/Unload CR Contact C03 NO OUT C NC C02 NO P C NC LED 3 RUN LED 4 READY C05 IN LED 5 VFD LED 2 LOAD LED 1 SEQ Refer to the X4I Overview Drawing for the X4I Compressor 2 through 4 terminal connections To KM1 Contact To CR Relay ALARM C04 KM1 Contact RUN 1 2 READY IR-PCB Guidance only; connections may differ with date, model, type, variant, special, custom or concession builds. This information is intended to be used in conjunction with the compressor’s original control circuit diagram. UP6 5-15 SD 3PH 50Hz 1of2 Page 59 0 VAC KM UP6 5-15 SD 3PH 50Hz UP6 5-15 SD 3PH 50Hz 2of2 Page 60 SSR M15-22c 20-30HP XF EP HP HXP 50-60Hz MCB2 Contact MOL Contact HAT E-STOP K3 Contact ST SS To TM3 Contact To AS Switch 110VAC K2 Contact TM2 Contact ST X4I COMPRESSOR #1 X01 TERMINAL +VDC V1 V V CR Contact (OPT) C01 VFD/fixed Load Enable 1 1 SEQ CONT 2 2 LOAD UNL 3 3 GND 4 4 D11 5 5 D12 6 6 +20V Load/Unload To TM2 Relay P C03 NO OUT To KM2 Contact C NC C02 NO C05 C NC TM2 Contact LED 3 RUN LED 4 READY Refer to the X4I Overview Drawing for the X4I Compressor 2 through 4 terminal connections IN LED 5 VFD LED 2 LOAD LED 1 SEQ ALARM C04 RUN 1 2 READY IR-PCB Guidance only; connections may differ with date, model, type, variant, special, custom or concession builds. This information is intended to be used in conjunction with the compressor’s original control circuit diagram. SSR M15-22c 20-30HP XF EP HP HXP 50-60Hz 1of2 Page 61 KM1 0 VAC SSR M15-22c 20-30HP XF EP HP HXP 50-60Hz SSR M15-22c 20-30HP XF EP HP HXP 50-60Hz 2of2 Page 62 M37-50 K1 Contact To 2TR Contact 48VAC To 1VAC Contact To 3OP Contact X4I COMPRESSOR #1 X01 TERMINAL +VDC V1 V V C01 VFD/fixed Load Enable 1 1 SEQ CONT 2 2 LOAD UNL 3 3 GND 4 4 D11 5 5 D12 6 6 +20V Load/Unload To 2TR Relay P C03 NO OUT To KM2 Contact C NC C02 NO IN LED 5 VFD LED 2 LOAD LED 1 SEQ C NC KM1 Contact C05 KM1 LED 3 RUN LED 4 READY Refer to the X4I Overview Drawing for the X4I Compressor 2 through 4 terminal connections ALARM C04 RUN KM3 Contact 1 2 READY IR-PCB Guidance only; connections may differ with date, model, type, variant, special, custom or concession builds. This information is intended to be used in conjunction with the compressor’s original control circuit diagram. M37-50 1of2 Page 63 0 VAC M37-50 M37-50 2of2 Page 64 EP 20-30 ESP FV PUSH STOP PULL START To 1CR Relay HATS 110VAC CR CR Contact Contact 1TD Contact X4I COMPRESSOR #1 X01 TERMINAL +VDC C01 VFD/fixed Load Enable V1 V V 1 1 SEQ CONT 2 2 LOAD UNL 3 3 GND 4 4 D11 5 5 D12 6 6 +20V To 1TD Relay Load/Unload 1PS C03 NO OUT C To 1M Contact NC C02 NO IN LED 5 VFD LED 2 LOAD LED 1 SEQ C NC 1M Contact 1M C05 LED 3 RUN LED 4 READY Refer to the X4I Overview Drawing for the X4I Compressor 2 through 4 terminal connections ALARM C04 RUN 1 2 READY IR-PCB Guidance only; connections may differ with date, model, type, variant, special, custom or concession builds. This information is intended to be used in conjunction with the compressor’s original control circuit diagram. EP 20-30 ESP FV 1of2 Page 65 0 VAC EP 20-30 ESP FV EP 20-30 ESP FV 2of2 Page 66 EP 20-30 ESP SD PUSH STOP PULL START To 1CR Relay HATS 110VAC CR CR Contact Contact 1TD Contact X4I COMPRESSOR #1 X01 TERMINAL +VDC C01 VFD/fixed Load Enable V1 V V 1 1 SEQ CONT 2 2 LOAD UNL 3 3 GND 4 4 D11 5 5 D12 6 6 +20V To 1TD Relay Load/Unload 1PS C03 NO OUT C To 2M Contact NC C02 NO IN LED 5 VFD LED 2 LOAD LED 1 SEQ C NC 1M Contact 1M C05 LED 3 RUN LED 4 READY Refer to the X4I Overview Drawing for the X4I Compressor 2 through 4 terminal connections ALARM C04 RUN 1 2 READY IR-PCB Guidance only; connections may differ with date, model, type, variant, special, custom or concession builds. This information is intended to be used in conjunction with the compressor’s original control circuit diagram. EP 20-30 ESP SD 1of2 Page 67 0 VAC EP 20-30 ESP SD EP 20-30 ESP SD 2of2 Page 68 X4I Interconnect To Ingersoll Rand Intellisys SGN / SGNe Controlled Compressors Refer to the X4I Overview Drawing for the X4I Compressor 2 through 4 X01 to IR-PCB terminal connections For SGN/SGNe Intellisys Controlled Machines: The SI1 interface (CCN: 42425710) must be used to allow the SGN/SGNe Controller to be sequenced/controlled by the X4I The 'SEQUENCER' setting of the Intellisys controller must be set to 'ON'. Auto Restart must be turned 'ON’ to allow the machines to stop in Auto restart when unloaded by the X4I. The Intellisys must be run in the Online/Offline regulation mode. Do not use Modulation or ACS. Check the Intellisys software revision level. Always update to the latest revision prior to operation. Drawing Notes For Nirvana Machines: Note: The Nirvana Target Pressure “MUST” be set equal to the Midpoint of the X4I pressure control band. Refer to the X4I Overview Drawing for the X4I Compressor 2 through 4 X01 to IR-PCB terminal connections Guidance only; connections may differ with date, model, type, variant, special, custom or concession builds. This information is intended to be used in conjunction with the compressor’s original control circuit diagram. X4I Interconnect To Ingersoll Rand Intellisys SGN / SGNe Controlled Compressors Page 69 Nirvana SGN/SGNe Sequence Interface 1 X4I COMPRESSOR #1 X01 TERMINAL 1 Remote Load / Unload +VDC 2 C01 VFD/fixed Load Enable V1 V V 1 1 SEQ CONT 2 2 LOAD UNL 3 3 GND 4 4 D11 5 5 D12 6 6 +20V 3 Run 4 Remote Load Enable 5 Neutral 6 Neutral 7 Hot Load/Unload C03 NO OUT C NC C02 NO C05 C COM NC LED 3 RUN LED 4 READY Refer to the X4I Overview Drawing for the X4I Compressor 2 through 4 terminal connections IN LED 5 VFD LED 2 LOAD LED 1 SEQ ALARM C04 H N 110 VAC Supply RUN 1 2 READY HATS IR-PCB 110VAC E-STOP COM SGN/ SGNe P1 1 SGN/ SGNe P2 3 2 1 Intellisys Controller Guidance only; connections may differ with date, model, type, variant, special, custom or concession builds. This information is intended to be used in conjunction with the compressor’s original control circuit diagram. Nirvana SGN/SGNe 1of3 Page 70 Nirvana SGN/SGNe Nirvana SGN/SGNe 2of3 Page 71 Nirvana SGN/SGNe Nirvana SGN/SGNe 3of3 Page 72 SI1 Interface to Redeye, SE, SG Controllers Sequence Interface 1 X4I COMPRESSOR #1 X01 TERMINAL 1 Remote Load / Unload +VDC 2 C01 VFD/fixed Load Enable V1 V V 1 1 SEQ CONT 2 2 LOAD UNL 3 3 GND 4 4 D11 5 5 D12 6 6 +20V 3 Run 4 Remote Load Enable 5 Neutral 6 Neutral 7 Hot Load/Unload C03 NO OUT C NC C02 NO C05 C COM NC LED 3 RUN LED 4 READY Refer to the X4I Overview Drawing for the X4I Compressor 2 through 4 terminal connections IN LED 5 VFD LED 2 LOAD LED 1 SEQ ALARM C04 H N 110 VAC Supply RUN COM 1 2 READY HATS IR-PCB 110VAC E-STOP Redeye BTS134 Redeye BTS2- SE DSA J5 36 SE DSA J5 SE ESA/UP J5 7 SE ESA/UP J5 This information is intended to be used in conjunction with the compressor’s original control circuit diagram. SI1 Interface to Redeye, SE, SG Controllers Page 73 1 SG P2 1 34 9 3 2 33 10 2 3 32 11 1 Intellisys Controller Guidance only; connections may differ with date, model, type, variant, special, custom or concession builds. SG P1 X4I Interconnect To Ingersoll Rand Intellisys S3 Refer to the X4I Overview Drawing for the X4I Compressor 2 through 4 X01 to IR-PCB terminal connections For All S3 Intellisys Controlled Machines: The 'REMOTE CONTROL' setting “RC” of the Intellisys controller must be set to 'ON'. Auto Restart must be turned 'ON’ to allow the machines to stop in Auto restart when unloaded by the X4I. The Intellisys must be run in the Online/Offline regulation mode. Do not use Modulation. Check the Intellisys software revision level. Always update to the latest revision prior to operation. Drawing Notes For Intellisys S3 Machines: Note: R1 Relay - IR CCN: 39403290 Note: R1 Relay Base – IR CCN: 39125091 Guidance only; connections may differ with date, model, type, variant, special, custom or concession builds. This information is intended to be used in conjunction with the compressor’s original control circuit diagram. X4I Interconnect To Ingersoll Rand Intellisys S3 Page 74 Intellisys S3 X4I COMPRESSOR #1 X01 TERMINAL X04 V1 V V 1 1 SEQ CONT 2 2 LOAD UNL 3 3 GND 4 4 D11 5 5 D12 1 C01 VFD/fixed Load Enable 7 Remote Load Enable Load/Unload 8 Remote Load/Unload C03 NO OUT 6 6 +VDC +20V C NC C02 NO IN LED 5 VFD LED 2 LOAD LED 1 SEQ C NC KM2 Contact X03 C05 LED 3 RUN LED 4 READY Refer to the X4I Overview Drawing for the X4I Compressor 2 through 4 terminal connections ALARM C04 0VAC KM1 2 RUN 1 2 READY IR-PCB R1 Contact X02 110VAC 3 4 R1 Coil Guidance only; connections may differ with date, model, type, variant, special, custom or concession builds. This information is intended to be used in conjunction with the compressor’s original control circuit diagram. Intellisys S3 1of2 Page 75 Intellisys S3 Intellisys S3 Intellisys S3 2of2 Page 76 X4I Interconnect To Ingersoll Rand Small Reciprocating Air Compressors Refer to the X4I Overview Drawing for the X4I Compressor 2 through 4 X01 to IR-PCB terminal connections For All Compressors: Compressors to be connected must have automatic Start / Stop capability . Drawing Notes For Pressure Switch Controller Machines: Ensure each compressor is equipped with independent Excessive Pressure Shutdown Switch. An increase in pressure differential across air treatment equipment can result in excess compressor discharge pressure. See Pages 84 and 85 for an example drawing. In most applications, the model and type of pressure switch supplied with the compressor can be used as the Excessive Pressure Shutdown Switch. If this is specific model/type of pressure switch is not readily available, any pressure switch can be utilized as long as it equals or exceeds the specifications of the pressure switch found on the compressor. Set the Excessive Pressure Shutdown Switch to “OPEN” 5 PSI less than the maximum discharge pressure recommended by the compressor manufacturer. Note: R1 and R2 Relay - IR CCN: 39403290 Note: R1 and R2 Relay Base – IR CCN: 39125091 Guidance only; connections may differ with date, model, type, variant, special, custom or concession builds. This information is intended to be used in conjunction with the compressor’s original control circuit diagram. X4I Interconnect to Ingersoll Rand Small Reciprocating Air Compressors Page 77 UP6RE 7.5–15 175, UP6RX 7.5–15 175 X4I COMPRESSOR #1 X01 TERMINAL +VDC V1 V V C01 VFD/fixed Load Enable 1 1 SEQ CONT 2 2 LOAD UNL 3 3 GND 4 4 D11 5 5 D12 6 6 +20V ON SS OFF To M To ETM 110VAC Load/Unload LOLS C03 NO OUT C NC C02 NO C05 P C NC LED 3 RUN LED 4 READY Refer to the X4I Overview Drawing for the X4I Compressor 2 through 4 terminal connections IN LED 5 VFD LED 2 LOAD LED 1 SEQ OL Contact ALARM C04 RUN 0 VAC M 1 2 READY IR-PCB Guidance only; connections may differ with date, model, type, variant, special, custom or concession builds. This information is intended to be used in conjunction with the compressor’s original control circuit diagram. UP6RE 7.5–15 175, UP6RX 7.5–15 175 1of3 Page 78 UP6RE 7.5–15 175, UP6RX 7.5–15 175 UP6RE 7.5–15 175, UP6RX 7.5–15 175 2of3 Page 79 UP6RE 7.5–15 175, UP6RX 7.5–15 175 UP6RE 7.5–15 175, UP6RX 7.5–15 175 3of3 Page 80 Models 2340, 2475, 2545, 7100, 15T & 3000 X4I COMPRESSOR #1 X01 TERMINAL +VDC C01 VFD/fixed Load Enable V1 V V 1 1 SEQ CONT 2 2 LOAD UNL 3 3 GND 4 4 D11 5 5 D12 6 6 +20V ON SS OFF HATS Load/Unload LOLS C03 NO OUT C NC C02 R2 NO P C NC LED 3 RUN LED 4 READY C05 IN LED 5 VFD LED 2 LOAD LED 1 SEQ Refer to the X4I Overview Drawing for the X4I Compressor 2 through 4 terminal connections To M L1 ALARM C04 To Customer Supplied External Neutral RUN 1 R1 2 READY IR-PCB R2 To Customer Supplied External 110VAC OL Contact L2 M R1 Guidance only; connections may differ with date, model, type, variant, special, custom or concession builds. This information is intended to be used in conjunction with the compressor’s original control circuit diagram. Models 2340, 2475, 2545, 7100, 15T & 3000 10f3 Page 81 Models 2340, 2475, 2545, 7100, 15T & 3000 Models 2340, 2475, 2545, 7100, 15T & 3000 2of3 Page 82 Models 2340, 2475, 2545, 7100, 15T & 3000 Models 2340, 2475, 2545, 7100, 15T & 3000 3of3 Page 83 Excessive Pressure Shutdown Switch Example Before Installation SSR UP5 11-22 SD E-STOP MOL Contact HATR Contact SS Restart TD Relay Contact 110VAC X4I COMPRESSOR #1 X01 TERMINAL +VDC C01 VFD/fixed Load Enable V1 V V 1 1 SEQ CONT 2 2 LOAD UNL 3 3 GND 4 4 D11 5 5 D12 6 6 +20V Load/Unload To TM2 Relay To KM1 Contact P C03 NO OUT To KM2 Contact C NC C02 NO C05 C NC LED 3 RUN LED 4 READY Refer to the X4I Overview Drawing for the X4I Compressor 2 through 4 terminal connections IN LED 5 VFD LED 2 LOAD LED 1 SEQ ALARM C04 KM1 Relay Contact RUN 1 2 READY IR-PCB Guidance only; connections may differ with date, model, type, variant, special, custom or concession builds. This information is intended to be used in conjunction with the compressor’s original control circuit diagram. Excessive Pressure Shutdown Switch Example Before Installation Page 84 KM1 0 VAC Excessive Pressure Shutdown Switch Example After Installation SSR UP5 11-22 SD E-STOP MOL Contact Restart TD Relay Contact HATR Contact SS 110VAC X4I COMPRESSOR #1 X01 TERMINAL +VDC Excessive Pressure Shutdown Switch C01 VFD/fixed Load Enable V1 V V 1 1 SEQ CONT 2 2 LOAD UNL 3 3 GND 4 4 D11 5 5 D12 6 6 +20V Load/Unload To TM2 Relay To KM1 Contact P C03 NO OUT To KM2 Contact C NC C02 NO C05 C NC LED 3 RUN LED 4 READY Refer to the X4I Overview Drawing for the X4I Compressor 2 through 4 terminal connections IN LED 5 VFD LED 2 LOAD LED 1 SEQ ALARM C04 KM1 Relay Contact RUN 1 2 READY IR-PCB Guidance only; connections may differ with date, model, type, variant, special, custom or concession builds. This information is intended to be used in conjunction with the compressor’s original control circuit diagram. Excessive Pressure Shutdown Switch Example After Installation Page 85 KM1 0 VAC
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