Intermec Technologies WAMIG2 802MIG2 User Manual 072998

Intermec Technologies Corporation 802MIG2 072998

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User Manual 1

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Document ID374800
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Date Submitted2003-11-19 00:00:00
Date Available2003-11-19 00:00:00
Creation Date2002-12-05 17:40:36
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Document Lastmod2003-11-17 08:21:34
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Document Author: MFisher

About the Radio Upgrade Kit
In the MobileLAN access WA21, you may need to add a second
radio, replace a malfunctioning radio, or remove one type of
radio and replace it with another type of radio. These
instructions explain how to add or replace a radio, how to
reconfigure the configuration matrix string, and how and where
to apply the new labels. At the end of these instructions you can
find some troubleshooting information.
Note: The country code is programmed into the radio
at the factory. The country code should always remain
the same in an access point. You should not upgrade an
access point with a radio with a different country code.
There are three radio upgrade kits that you can order:
802.11b Radio
(P/N RWA21A704)
802.11a Full-Range
Radio (P/N
RWA21A904)
802.11a Mid-Range
Radio (P/N
RWA21A954)
• Mini-PCI radio
• Mini-PCI radio card
• Mini-PCI radio card
• Retainer clip
• Retainer clip
• Retainer clip
• RF certification
• RF certification label
• RF certification label
• Radio upgrade kit
• Radio upgrade kit
card
label
• Radio upgrade kit
label
label
label
• Antenna cable
• Antenna cable
• Antenna cable
assemblies (2)
assemblies (2)
assemblies (2)
• Antennas (2)
To maintain the IP54 rating, Intermec recommends that you
also replace this part:
• Gasket (P/N 065194-002)
You need these tools:
• Torx T20 (to open the access point)
• Ratchet with 16 mm (5/8 in) socket
• 16 mm (5/8 in) open-ended socket wrench
MobileLAN WA21 Radio Replacement Instructions
• Calibrated torque screwdriver
You may also need these tools:
• Scissors (to trim the RF certification label)
Integrated circuits on the printed circuit board
(PCB) in the access point are very sensitive to
damage by electrostatic discharge (ESD).
Prevent ESD by always wearing skin contact
ground straps firmly attached to the equipment
metal base assembly when working inside the
access point. Never open the unit package
without safeguarding the entire work area with
ESD protection. Failure to comply may result
in damage to PCB components.
Opening the Access Point
Note: Opening this product can result in voiding the
warranty. Only Intermec service personnel should
perform radio upgrades and replacements.
1 Before you replace or add a radio, note the configuration
settings.
2 Turn the access point over so it rests on its top cover.
3 Unscrew the two thumbscrews on the cable access door and
remove the door.
4 Disconnect all cables.
5 Remove the seven screws that connect the top and bottom of
the access point cover, and then turn the access point over so
it rests on its feet.
MobileLAN WA21 Radio Replacement Instructions
6 Slowly separate the cover from the chassis by tilting it from
the back and disconnect the LED flex assembly from the
main printed circuit board (PCB).
LED
assembly
2100M.049
7 Completely remove the top cover.
8 Carefully remove the gasket.
2100M.045
MobileLAN WA21 Radio Replacement Instructions
Removing a Radio and the Antenna Cable Assembly
If you are replacing a malfunctioning radio or if you are
replacing one type of radio with another type of radio, you must
remove the existing radio and antenna cable assembly.
To remove a radio
1 Lift the antenna cables off the radio.
Retaining
Clip
Radio
Antenna
cable
Antenna
socket
WA21I001.eps
2 Carefully pry one end of the retainer clip off the radio and
remove the clip.
3 Pull apart the spring clips on either side of the radio until the
radio tilts up. Gently rock the radio back and forth while
pulling it out to remove it from the mini-PCI connector.
Retaining
clip (2 places)sO
WA21I009.eps
4 Unscrew the antennas for the radio you are removing.
MobileLAN WA21 Radio Replacement Instructions
5 Use the open-ended socket wrench or ratchet to remove the
nut and lockwasher on the antenna cable assembly.
Removing an Antenna Plug
On the back of the access point, the antenna ports are
numbered. If you are adding a second radio to the access point,
antenna ports 1 and 2 may be plugged. You will need to remove
these plugs to install the antenna cable assemblies. If you are
using only one antenna, remove antenna port 2.
To remove an antenna plug
1 For the 802.11a antenna you have to use the special insertion tool.
2 The 802.11b antenna connector can be removed by hand.
Note: If the special tool is not used, the 802.11a connector
will be destroyed and the radio rendered useless.
Installing a Radio
The access point has two radio slots. Radio slots 1 and 2 are
identified in the next illustration. If your access point has only
one radio and you are replacing this radio, install it in slot 1.
2100I.004
PICTURE - UPDATE
To install a radio
1 Orient the radio so that the labels are facing up and the
socket is facing the connector.
2 Tilt the radio toward the connector (approximately 45
degrees) and insert it into the connector. Make sure that the
radio is firmly seated in the connector.
MobileLAN WA21 Radio Replacement Instructions
WA21I003.eps
3 Push the radio down until it locks in the spring clips.
4 Orient the retaining clip so that the bevel faces the antenna
ports.
Retaining
Clip
Radio
Clip
bevel
WA21I005.eps
5 Install the retaining clip over the radio and push down until
both sides lock into place.
Installing the Antenna Cable Assembly
1 From the inside of the access point, insert an antenna cable
assembly through an antenna port. If you are using only one
antenna, make sure you use antenna port 2 or antenna port 4.
These are the primary ports.
2 From the outside of the access point, place the lockwasher on
the antenna cable assembly and then screw on the nut.
3 Tighten the nut.
MobileLAN WA21 Radio Replacement Instructions
Antenna
cable
assembly
Lock
washer
Nut
2100I.002
PICTURE – UPDATE (Too much detail)
4 If necessary, repeat Steps 1 through 3 for the other antenna
cable assembly.
5 If you are installing an 802.11a full-range radio, two antennas
shipped in the upgrade kit. Install the antennas.
a Feed the antenna wire through the antenna cable assembly
b Screw the antenna onto the assembly.
c Verify that the antenna bends in the proper direction.
Once you have verified that the antenna is oriented in
the direction that will achieve the best coverage, do not
rotate the antenna as you will break the antenna cables.
6 Carefully press the antenna cable sockets onto the plugs on
the radio. Make sure that the antenna cables are not crossed.
If you are using only one antenna, use the rightmost plug on
the radio.
7 Screw on the antennas or antenna cables.
PICTURE – Antenna cable
installation.
MobileLAN WA21 Radio Replacement Instructions
Closing the Access Point
1 Install a new gasket along the inside edge of the top cover. To
maintain IP 54 rating, do not reuse the original gasket.
2 Insert the tab on the LED flex assembly into the connector on
the main PCB.
3 Place the bottom cover on the top cover. Verify that the
gasket is in place.
4 By hand, begin screwing in the seven screws you removed
when you opened the access point.
5 Use 18 in-lb of torque to tighten the screws, following the
torque sequence shown in the next illustration. You may need
to retighten screws one through three after you complete the
initial sequence.
Gasket
Alignment
2100I.003
MobileLAN WA21 Radio Replacement Instructions
Installing the Labels
Once you have finished installing a new radio in the access
point, you need to apply the new RF certification label and the
radio upgrade kit label.
Label
locations
WA21I011.eps
To label the access point
1 Apply the RF certification label.
• If you replaced an existing radio, trim the blank portion off
the new RF certification label. Place the printed portion on
top of the existing RF certification label. Be sure the
original label containing the access point model and serial
numbers and other identifying information remains visible.
MobileLAN WA21 Radio Replacement Instructions
• If you added a second radio to the access point, place the
entire RF certification label in the blank space on the back
of the access point.
2 Apply the radio upgrade kit label.
• If you replaced an existing radio, place the small radio
upgrade kit label to the right of all existing labels. Do not
cover up any existing labels.
• If you added a second radio to the access point, place the
small radio upgrade kit label in the blank area on the radio
certification label you applied in Step 1.
Reconfiguring the Configuration Matrix String
The configuration matrix string is a 14-character string
indicating the model of access point and the radios installed in
it. When the access point boots, it compares the configuration
matrix string to the installed hardware. If the configuration
matrix string and the installed hardware do not match, the access
point indicates an error and does not boot. For the access point
to boot properly, you must reconfigure the configuration matrix
string to identify the radio you just installed.
To reconfigure the configuration matrix string, you need the 3digit code that identifies the radio in this kit. This code appears
on the shipping label on the outside of the radio replacement
kit. The format of the configuration matrix string is:
xxxxxxxx111222
where:
xxxxxxxx
identifies the model of the access point
111
identifies the radio in slot 1
222
identifies the radio in slot 2
For example, a possible configuration matrix string for a model
WA21 with an 802.11b radio in slot 1 and no radio in slot 2 is
WA21A511704000.
To reconfigure the configuration matrix string
1 Locate the original configuration matrix string. This string
appears after the characters C/N on the original radio
10
MobileLAN WA21 Radio Replacement Instructions
certification label. Note the first eight characters of the
configuration matrix string—these are the first eight
characters in the new configuration matrix string.
2 Identify the radios in slots 1 and 2. The shipping label on the
radio upgrade kit box contains the 3-digit code or you can use
this table:
Radio
3-Digit Code
802.11b radio
704
802.11a full-range radio
904
802.11a mid-range radio
954
No radio
000
3 Write down the new 14-character configuration matrix string.
4 Connect the access point to a terminal or PC using an RS232 null modem cable.
5 Plug the power cable into a power source and then into the
access point. The access point boots.
6 When the message  appears, press a key to enter the UAP
Monitor.
7 At the AP (ap>) prompt, type zmt and press Enter.
8 In the password field, type matrix and press Enter.
9 Type ma xxxxxxxx111222, where xxxxxxxx111222 is the new
configuration matrix string. Press Enter. When you enter a
valid configuration matrix string, the confirmation message
“passed” appears on the screen.
10 Type x and press Enter to exit the matrix menu.
11 At the AP prompt, type mr to verify the configuration matrix
string. The manufacturing record appears onscreen, including
the configuration matrix string.
12 Type b and press Enter to reboot the access point.
MobileLAN WA21 Radio Replacement Instructions
11
Completing a Radio Upgrade
1 You may want to upgrade the access point software to the
latest release before you upgrade the radio. To download the
latest software release, check the Intermec MobileLAN Web
site at http://mobilelan.intermec.com.
2 Restore the access point to its factory default settings. From
the Maintenance menu, choose Read Factory Default
Configurations, and then from the main menu choose Save
Configuration. Reboot the access point so the default
configuration becomes active.
The reboot process may take up to 4 minutes to
complete. Do not power-cycle or reboot the
access point during the reboot process or the
radio firmware will be destroyed.
3 Reconfigure the access point settings. Refer to the
configuration settings you noted before you opened the access
point.
Confirm that the access point is working properly, reinstall it in
the network, reattach the cables, and replace the cable access
door. You have successfully upgraded the access point.
Troubleshooting the Radios
If you are still having problems communicating with the wireless
network, you can use the access point LEDs, a serial connection,
or the access point to help you troubleshoot any radio problems.
Using LEDs
If the access point LEDs show the following pattern after it
boots, the radio may be faulty or the configuration matrix string
is incorrect.
Power
Wireless #1
Wireless #2
Wired LAN
Root/Error
Using a Communications Program or a Telnet Session
If you are communicating with the access point using a
communications program or a telnet session, an error message
12
MobileLAN WA21 Radio Replacement Instructions
may appear on your PC after the access point reboots or when a
session is saved. The error messages are described in the
following table. In this table, radio A refers to the radio in slot 1
and radio B refers to the radio in slot 2.
Error Message
Explanation
Couldn’t read
country code
from radio A
The radio may be faulty.
Invalid country
code in string for
radio A
The country code in the configuration matrix string
does not match the country code in the radio in the
access point.
Radio A has
unknown
country code
The radio may have been configured incorrectly at the
factory.
Radio string
doesn’t match
radio installed
When this error message appears, additional
information also appears on the screen; for example,
“Expected 504,000 but found 491 in slot A, nothing in
slot B” may appear. The radio may be faulty.
MobileLAN WA21 Radio Replacement Instructions
13
6001 36th Avenue West
Everett, WA 98203
U.S.A.
www.intermec.com
© 2002 Intermec Technologies Corp.
All Rights Reserved
MobileLAN access WA21 Radio Replacement Instructions
*072998-001*
*072998-001*
14
MobileLAN WA21 Radio Replacement Instructions

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