Ironman Fitness 600G Users Manual Owner's
600g to the manual df1cf453-b125-3c94-bddf-930843650518
2015-03-12
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O W N E R ’ S HOME GYM Questions? Call our toll free Ironman Fitness Helpline 1-800-750-4766 M A N U A L THANK YOU for making the IRONMAN 600g unit a part of your exercise program. IRONMAN assures the very best in value, appearance, durability and biomechanics. This manual will guide you through the assembly process. If at any time you are having trouble with the assembly or use of this product, then please contact us at our Ironman Fitness Helpline. We have trained service technicians on site to take care of you, our valued customer. REGISTRATION CARD To avoid unnecessary delays in warranty parts and to insure that a permanent record of your purchase is on file with our company, be sure to send in the warranty registration card or register on-line at www.ironmanfitness.com within 10 days of purchase. IRONMAN SERIES MODEL: 600g V QUESTIONS? CALL 1-800-750-4766 Monday-Friday 8 : 3 0 - 5 : 3 0 C e n t r a l Ti m e When calling please have the following product information available: • Product Series • Model # • Part Number • Part Description BEFORE YOU START Prior to assembly, remove components from the box and verify that all the listed parts were supplied. SAFETY INFORMATION WARNING! Before using this unit or starting any exercise program, consult your physician. This is especially important for persons over the age of 35 and/or persons with pre-existing health problems. Ironman Fitness Products LP assumes no responsibility for personal injury or property damage sustained by or through the use of this product. It is the owner’s responsibility to ensure that all users of this unit have read the Owner’s Manual and are familiar with safety information and precautions. SAFETY PRECAUTIONS • This unit should only be used on a level surface and is intended for indoor use only. Ironman Fitness recommends an equipment mat be placed under the unit to protect the floor or carpet and for easier cleaning. • Wear comfortable, good-quality walking or running shoes and appropriate clothing. Do not use this unit with bare feet, sandals, socks or stockings! • Always examine your unit before using to ensure all parts are in working order. • Do not leave children unsupervised near or on the unit. • Service to your home gym should only be performed by an authorized service representative, unless authorized and/or instructed by a IRONMAN FITNESS technician. Failure to follow these instructions will void the warranty. X PARTS Y PARTS Z PARTS [ PARTS \ PARTS LIST # 1 2 3 4 5 6 7 8 9 10 11 12 13 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 41 42 43 44 45 DESCRIPTION Base Frame Foot Plate Main Upright Rear Cross Beam Rear Top Beam Main Top Beam Foot Plate Bracket Lat Pull Down Bar Seat Pad Support Receptacle Leg Extension Lever Back Pad Support Press Arm Support Press Arm Rear Upright Front Cross Link Beam L-Pin (Long) Seat Pad Support Leg Press Main Frame Bushing (Long) Foam Tubing Foam Tubing Knee Hold Down Bar Guide Rod Weight Stack Cover Weight Stack Cover Seat Pad (Main Frame) Back Pad (Main Frame) Back Pad (Leg Press) Seat Pad (Leg Press) Foot Plate Support Connector Foot Plate Support Foot Plate Back Pad Support Handle (Left) Handle (Right) U Beam Shaft Shaft Limiter C Clamp Shaft Bolt Sleeve QTY 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 6 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 4 2 2 2 4 # 46 47 48 49 50 51 52 53 54 55 56 57 58 59 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 DESCRIPTION Bushing Double Pulley Bracket Lat Pull Bar Low Pull Bar Weight Plate Assembly Selector Rod Selector Pin Chain Chain Hook Nylon Handle Ab Strap Foam Roller Foam Grip Pulley Cable Cable Cable Rubber Cushion Mark Sticker Mark Sticker Pull Pin (Long) Pull Pin L-Pin Nylon Stopper Bronze Bushing Bushing Bushing Bushing Spring Washer Spring Washer Pull Pin Rubber Cushion Handle Grip End Cap 100*50 End Cap 50 End Cap 45 End Cap 60*30 End Cap 50*25 End Cap 50.8 End Cap 25 Bolt M10*125 Bolt M10*120 ] QTY 20 4 1 1 1 1 1 1 1 5 1 1 6 2 23 1 1 1 2 1 1 1 1 1 1 4 2 4 4 4 4 2 1 4 4 8 1 2 7 4 8 3 1 # 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 123 125 126 127 128 129 130 DESCRIPTION Bolt M10*115 Bolt M10*95 Bolt M10*85 Bolt M10*80 Bolt M10*75 Bolt M10*70 Bolt M10*65 Bolt M10*50 Bolt M10*45 Bolt M10*35 Bolt M10*25 Bolt M8*65 Bolt M8*50 Bolt M*15 Bolt M8*120 Bolt M12*85 Phillip Screw M12*35 Hex Screw M8*15 Hex Screw M8*10 Hex Screw M*15 Phillip Screw M6*20 Washer 13*24*1.5 Washer 11*20*2 Washer 9*16*1.6 Washer 22*9*2 Nut M12 Nut M10 Nut M8 Guide Rod Support Hex Screw Allen Wrench Allen Bolt M10x50 Rubber Weight Bumper Square 50*25 Plug Bolt M12x75 Ankle Strap Grip Foam 70x38x135 Weight Plate QTY 1 2 3 1 16 12 2 2 6 2 2 2 2 1 1 1 1 8 8 4 1 10 101 11 8 7 48 5 1 2 1 2 2 5 2 1 4 19 ASSEMBLY NOTE: Hand tighten bolts and nylon nuts until machine is fully assembled. Do not use bolt here yet. Wait for STEP 6. Do not use bolt here yet. Wait for STEP 6. ^ ASSEMBLY NOTE: Hand tighten bolts and nylon nuts until machine is fully assembled. u ASSEMBLY NOTE: Hand tighten bolts and nylon nuts until machine is fully assembled. ` ASSEMBLY NOTE: Hand tighten bolts and nylon nuts until machine is fully assembled. Feed Cable (63) through framework as pictured. Hold cable in place by placing in pulley grooves and bolting pulleys to frame. a ASSEMBLY NOTE: Hand tighten bolts and nylon nuts until machine is fully assembled. First, insert guide rods into rear cross beam (4). Then slide on, from top to bottom, rubber bushings (125), 19 weight plates (128) and weight plate assembly (50). Secure in place as pictured. Note: Make sure the selector pin hole on all weight plates are facing toward the unit. 11 ASSEMBLY NOTE: Hand tighten bolts and nylon nuts until machine is fully assembled. 12 ASSEMBLY NOTE: Hand tighten bolts and nylon nuts until machine is fully assembled. 13 ASSEMBLY NOTE: Hand tighten bolts and nylon nuts until machine is fully assembled. 14 ASSEMBLY NOTE: Hand tighten bolts and nylon nuts until machine is fully assembled. Hex Screws (109) are already pre-assembled for you. Make sure to unscrew them before sliding in shafts (43). 15 ASSEMBLY NOTE: Hand tighten bolts and nylon nuts until machine is fully assembled. Note: Hex screws (109) are already pre-assembled for you. Make sure to unscrew them before sliding in shaft(39). 16 ASSEMBLY NOTE: Hand tighten bolts and nylon nuts until machine is fully assembled. Note: Hex screws are already pre-assembled for you. Make sure to unscrew them before sliding in shaft (39). 17 ASSEMBLY NOTE: Hand tighten bolts and nylon nuts until machine is fully assembled. 18 ASSEMBLY NOTE: Hand tighten bolts and nylon nuts until machine is fully assembled. 19 ASSEMBLY NOTE: Hand tighten bolts and nylon nuts until machine is fully assembled. 20 ASSEMBLY NOTE: Hand tighten bolts and nylon nuts until machine is fully assembled. 21 ASSEMBLY NOTE: Hand tighten bolts and nylon nuts until machine is fully assembled. 22 ASSEMBLY NOTE: Hand tighten bolts and nylon nuts until machine is fully assembled. STEP 24 Feed cable (62) through framework as pictured. Hold cable in place by setting in pulley grooves and bolting pulleys to frame or as pictured. View finished assembly of this step in future steps or on cover page for guidance. 23 ASSEMBLY NOTE: Hand tighten bolts and nylon nuts until machine is fully assembled. Feed remaining section of cable (63) through leg press framework. Hold cable in place by setting in pulley grooves and bolting pulleys to frame. 24 ASSEMBLY NOTE: Hand tighten bolts and nylon nuts until machine is fully assembled. Feed cable (64) through framework. Hold cable in place by setting in pulley grooves and bolting pulleys to frame. 25 ASSEMBLY NOTE: Hand tighten bolts and nylon nuts until machine is fully assembled. 26 ASSEMBLY NOTE: Hand tighten bolts and nylon nuts until machine is fully assembled. Before securing weight stack covers (25,26): 1. Make sure to lightly lube the guide rods with the supplied lubrication. 2. Place the weight stack plate numbers on the weight plates. Start at the bottom and work your way up. Sticker “10” should be placed on the weight plate guide rod assembly (50). 27 EXPLODED VIEW 28 IRONMAN FITNESS 600g LIMITED WARRANTY Residential Warranty Frame: Lifetime Parts: 90 Days Labor: None This Limited Warranty applies in the United States and Canada to products manufactured or distributed by Ironman Fitness (“Ironman”) under the Ironman brand name. The warranty period to the original purchaser is listed above in the table. Ironman warrants that the Product you have purchased for use from Ironman or from an authorized Ironman reseller is free from defects in materials or workmanship under normal use during the warranty period. Your sales receipt, showing the date of purchase of the Product, is your proof of purchase. This warranty only extends to you, the original purchaser. It is not transferable to anyone who subsequently purchases the Product from you. It excludes expendable parts (wear items). Wear items pertain to components that might need to be replaced due to normal wear and tear. These items vary per product but will include pedal straps, seats, grips, chains, bottom bracket assemblies, pads, etc. Please contact an Ironman customer service representative for specifics on wear items. This Limited Warranty becomes VALID ONLY if the product is purchased through an Ironman Fitness authorized dealer unless otherwise authorized by Ironman Fitness in writing. During the warranty period Ironman will repair or replace (at Ironman’s option) the product if it becomes defective, malfunctions, or otherwise fails to conform with this Limited Warranty under normal use. In repairing the Product, Ironman may replace defective parts, or at the option of Ironman, serviceable used parts that are equivalent to new parts in performance. All exchanged parts and Products replaced under this warranty will become the property of Ironman. Ironman reserves the right to change manufacturers of any part to cover any existing warranty. This warranty DOES NOT COVER shipping charges, export taxes, custom duties and taxes, or any other charges associated with transportation of the parts or Product. To obtain warranty service, you must contact an Ironman authorized retailer, service technician or Ironman Fitness at our phone number located in this manual. Any parts determined to be defective must be returned to Ironman to obtain warranty service. You must prepay any shipping charges, export taxes, custom duties and taxes, or any other charges associated with transportation of the parts or Product. In addition, you are responsible for insuring any parts or Product shipped or returned. You assume the risk of loss during shipment. You must present Ironman with proof-of-purchase documents (including the date of purchase). Any evidence of alteration, erasing or forgery of proof-of-purchase documents will be cause to void this Limited Warranty. This warranty does not extend to any product not purchased from Ironman or from an authorized Ironman reseller. This Limited Warranty does not extend to any Product that has been damaged or rendered defective; (a) as a result of accident, misuse, or abuse; (b) by the use of parts not manufactured or sold by Ironman; (c) by modification of the Product or normal wear and tear; (d) operation on incorrect power supplies; or (e) as a result of service by anyone other than Ironman, or an authorized Ironman warranty service provider. Product on which the serial number has been defaced or removed is not eligible for warranty service. Should any Product submitted for warranty service be found ineligible, an estimate of repair cost will be furnished and the repair will be made if requested by you upon Ironman’s receipt of payment or acceptable arrangements for payment. EXCEPT AS EXPRESSLY SET FORTH IN THIS WARRANTY, IRONMAN MAKES NO OTHER WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING ANY IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE. IRONMAN EXPRESSLY DISCLAIMS ALL WARRANTIES NOT STATED IN THIS LIMITED WARRANTY. ANY IMPLIED WARRANTIES THAT MAY BE IMPOSED BY LAW ARE LIMITED TO THE TERMS OF THIS LIMITED WARRANTY. NEITHER IRONMAN NOR ANY OF ITS AFFILIATES SHALL BE RESPONSIBLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES. SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS OR THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATIONS OR EXCLUSION MAY NOT APPLY TO YOU. This Limited Warranty gives you specific legal rights and you may also have other rights that may vary from state to state. This is the only expressed warranty applicable to Ironman-branded products. Ironman neither assumes nor authorizes anyone to assume for it any other express warranty. PLEASE SEND IN THE ATTACHED WARRANTY CARD WITHIN TEN (10) DAYS OF PURCHASE TO REGISTER YOUR UNIT WITH IRONMAN FITNESS. PLEASE MAIL WARRANTY CARD TO: IRONMAN FITNESS, ATTN: WARRANTY DEPARTMENT, P.O. BOX 551239, DALLAS, TEXAS 75355-1239 REGISTER YOUR PRODUCT ONLINE AT: WWW.IRONMANFITNESS.COM Customer Service (800) 750-4766 Ironman Fitness Products 4009 Distribution Drive Suite 250 Garland, TX 75041 www.ironmanfitness.com Ironman and M-dot are registered trademarks of the World Triathlon Corp., used here by permission.
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