Itron 100G Utility Meter Transceiver User Manual 100G Installation Guide

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Document ID	855498
Application ID	ZhdDnIgB7pKTf2Q6wq9drQ==
Document Description	Instalation Guide Part 1
Short Term Confidential	No
Permanent Confidential	No
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Document Type	User Manual
Display Format	Adobe Acrobat PDF - pdf
Filesize	187.42kB (2342807 bits)
Date Submitted	2007-10-16 00:00:00
Date Available	2007-11-06 00:00:00
Creation Date	2007-10-02 10:28:05
Producing Software	Acrobat Distiller 7.0 (Windows)
Document Lastmod	2007-10-02 10:34:42
Document Title	100G Installation Guide
Document Creator	Acrobat PDFMaker 7.0 for Word
Document Author:	Natural Gas Solutions

Natural Gas Solutions
100G Installation Guide
Revision A
Natural Gas Solutions
Identification
100G Installation Guide -- DRAFT
Part number: PUB-0200-001 Revision A 03/07
ERT Part Numbers: ERG-5000-001, ERG-5000-002, ERG-5000-003, ERG-5000-004
Copyright
© 2007 Itron, Inc. All rights reserved.
Your company has the right to reproduce this contract document, provided that such reproduction shall be subject to the same use and disclosure restrictions contained in the
Confidentiality and Non-Disclosure paragraphs in the Sales Contract.
Applicable Patents
U.S. Patent Numbers: TBD
Canadian Patent Numbers: TBD
Transportation Classification
Itron classifies and ships model 100G ERT modules as a non-hazardous material. The proper shipping name is Lithium Batteries contain in Equipment, Class 9, UN3091, Packing
Group II.
The Federal Aviation Administration prohibits operating transmitters and receivers on all commercial aircraft. When powered, the 100G ERT module is considered an operating
transmitter and receiver and cannot be shipped by air.
WARNING! Only authorized Itron personnel should attempt repairs on Itron
equipment. Attempts to do so by others might void any maintenance contract
with your company. Unauthorized service personnel might also be subject to
shock hazard on some Itron equipment if removal of protective covers is
attempted.
WARNING! Substitution of components may impair intrinsic safety.
WARNING! To prevent ignition of flammable or combustible atmospheres,
disconnect power before servicing.
Compliance Statement
This device complies with Part 15 of the FCC Rules. Operation of this device is subject to the following two conditions:
• This device may not cause harmful interference.
• This device must accept any interference that may cause undesirable operation.
This device must be permanently mounted such that it retains a distance of 20 centimeters (7.9 inches) from all persons in order to comply with FCC RF exposure levels.
Modification and Repairs
To ensure FCC compliance and system performance, this device and antenna shall not be changed or modified without the expressed approval of Itron. Any unauthorized modification
will void the user’s authority to operate the equipment.
Meter Installation/Removal
In the event of malfunction, all repairs should be performed by Itron. It is the responsibility of users requiring service to report the need for service to Itron.
Related Documents
Endpoint-Link ERT Programming Guide (TDC-0411)
Trademark Notice
ERT and Itron are both registered trademarks of Itron, Inc. All other product names and logos in this documentation are used for identification purposes only and may be trademarks or
registered trademarks of their respective companies.
Suggestions
If you have comments or suggestions on how we may improve this documentation, send them to TechnicalCommunicationsManager@itron.com.
If you have questions or comments about this application, contact Itron Technical Support:
Itron, Inc.
• Mail: Itron, Inc. Attention: Customer Care, 2111 N Molter Road, Liberty Lake, WA 99019
• E-mail: support@itron.com
• Phone: 1 800 635 8725
Contents
Chapter 1 Getting Started ...........................................................................................1
Transmission Modes ...........................................................................................................................1
Specifications ......................................................................................................................................1
Meter Compatibility List .......................................................................................................................2
Chapter 2 American Meter Installation .......................................................................5
Installation Prerequisites .....................................................................................................................5
Materials Supplied by Itron .......................................................................................................5
Materials Supplied By You........................................................................................................5
Replacement Screws......................................................................................................6
Preinstallation Preparations ......................................................................................................6
Remove the Existing Index .......................................................................................................6
Assemble the ERT Module .......................................................................................................9
Program the ERT Module .......................................................................................................14
Attach the ERT Module to the Meter ......................................................................................15
Chapter 3 Sensus Meter Installation.........................................................................21
Installation Prerequisites ...................................................................................................................21
Materials Supplied by Itron .....................................................................................................21
Materials Supplied By You......................................................................................................21
Replacement Screws....................................................................................................22
Preinstallation Preparations ....................................................................................................22
Remove the Existing Index .....................................................................................................22
Assemble the ERT Module .....................................................................................................24
Program the ERT ....................................................................................................................26
Attach the ERT to the Meter ...................................................................................................27
Chapter 4 Actaris Meter Installation .........................................................................31
Installation Prerequisites ...................................................................................................................31
Materials Supplied by Itron .....................................................................................................31
Materials Supplied By You......................................................................................................31
Replacement Screws....................................................................................................32
Preinstallation Preparations ....................................................................................................32
Remove the Index...................................................................................................................32
Assemble the 100G ERT Module ...........................................................................................34
Program the ERT Module .......................................................................................................36
Attach the 100G ERT Module to the Meter.............................................................................37
Attaching the 100G ERT Module to Model 240-1A Meters ....................................................38
Natural Gas Solutions 100G Installation Guide
iii
Contents
iv
Natural Gas Solutions 100G Installation Guide
CHAPTER 1
Getting Started
The 100G is Itron's latest gas encoder-receiver-transmitter (ERT®) module.
ERT modules are radio-frequency (RF) devices that transmit meter data. The RF meter data
can be received by a reading device that is within transmission distance of the ERT. Itron's
100G ERT module has increased output power over legacy gas ERT modules for increased
RF transmission distance.
This installation guide shows you how to install the 100G ERT module on meters from a
variety of manufacturers. To ensure you have a meter that is compatible with the 100G ERT
module, please see the Meter Compatibility List on page 2.
Transmission Modes
Once installed, the 100G ERT module has three available transmission modes:
•
Fixed Network Mode In this mode, a 100G ERT module transmits a high-powered
RF message every 60 seconds. Output power in this mode is 250 milliwatts or
+24dBm; expected battery life is 20 years.
•
Mobile and Handheld Mode In this mode, a 100G ERT module transmits a
medium-powered RF message every 15 seconds. Output power in this mode is 10
milliwatts or +10dBm; expected battery life is 20 years.
•
(Optional) Hard to Read Mobile and Handheld Mode In this mode, a 100G ERT
module transmits a high-powered RF message every 30 seconds. Output power in this
mode is 250 milliwatts or +24dBm; expected battery life decreases to 15 years in this
mode, however. The Hard to Read Mobile and Handheld Mode should only be used
for 100G ERT modules that are difficult to read under normal conditions, such as
modules installed on roof tops or in sub-basements.
An FCC license is not required to read 100G ERT modules.
Specifications
The functional and operational specifications for the 100G are listed below.
Functional Specifications
Description
Power Source
Two "A" cell lithium batteries
Tamper Detection
Tilt tamper and magnetic tamper
FCC Compliance
Part 15 certified
Industry Canada Compliance
RSS-210 certified
Measurement Canada Approval
Yes
Natural Gas Solutions 100G Installation Guide
Chapter 1 Getting Started
Functional Specifications
Description
Intrinsically Safe per
Factory Mutual and UL Class I, Division 1, Groups C
and D
Product Identification
Numeric and barcoded ERT module type and serial
number
Construction Materials
Gray polycarbonate back plate with Santoprene®
gasket; clear polycarbonate front cover; encapsulated
electronics
Operational Specifications
Description
Operating Temperatures
-40° to 158° F (-40° to +70° C)
Operating Humidity
5 to 95percent relative humidity
Program Frequency
908 MHz
Transmit Frequency
Spread spectrum 908 to 924 MHz ISM band
Data Integrity
Verified in every data message
Meter Compatibility List
The following meters are compatible with the 100G. Due to continuous research, product
improvements, and enhancements, Itron reserves the right to change this list at any time.
To ensure you have the latest Meter Compatibility list available, contact your Itron
representative.
Mfgr.
Model
American/ Canadian
Desc.
Class
Comments
ERT Type
ERT Part No.
W75AL
Residential
Aluminum case
Meters Only
100G
ERG-5000-001
American/ Canadian
AL-175
Residential
Aluminum case
meters only
100G
ERG-5000-001
American/ Canadian
AC-175
Residential
Aluminum case
meters only
100G
ERG-5000-001
American/ Canadian
AT-175
Residential
Aluminum case
meters only
100G
ERG-5000-001
American/ Canadian
ALC-175
Residential
Aluminum case
meters only
100G
ERG-5000-001
American/ Canadian
AT-210
Residential
Aluminum case
meters only
100G
ERG-5000-001
American/ Canadian
AL-225
Residential
Aluminum case
meters only
100G
ERG-5000-001
American/ Canadian
AL-250
Residential
Aluminum case
meters only
100G
ERG-5000-001
American/ Canadian
AR-250
Residential
Aluminum case
meters only
100G
ERG-5000-001
Canada
only
Natural Gas Solutions 100G Installation Guide
Meter Compatibility List
American/ Canadian
AC-250
Residential
Aluminum case
meters only
100G
ERG-5000-001
American/ Canadian
AT-250
Residential
Aluminum case
meters only
100G
ERG-5000-001
American/ Canadian
AM-250
Residential
Aluminum case
meters only
100G
ERG-5000-001
American/ Canadian
AL-310
Residential
Aluminum case
meters only
100G
ERG-5000-001
American/ Canadian
AL-350
Residential
Aluminum case
meters only
100G
ERG-5000-001
American/ Canadian
AT-350
Residential
Aluminum case
meters only
100G
ERG-5000-001
American/ Canadian
AL-425
Residential
Aluminum case
meters only
100G
ERG-5000-001
American/ Canadian
AC-630
Residential
Aluminum case
meters only
100G
ERG-5000-001
American/ Canadian
5B 225
Residential
Aluminum case
100G
ERG-5000-001
100G
ERG-5000-002
Sensus/Invensys/
Equimeter/ Rockwell
R-175
11 Tooth
Residential
Sensus/Invensys/
Equimeter/ Rockwell
R-200
11 Tooth
Residential
100G
ERG-5000-002
Sensus/Invensys/
Equimeter/ Rockwell
RT-200
11 Tooth
Residential
100G
ERG-5000-002
Sensus/Invensys/
Equimeter/ Rockwell
RT-230
11 Tooth
Residential
100G
ERG-5000-002
Sensus/Invensys/
Equimeter/ Rockwell
R-275
11 Tooth
Residential
100G
ERG-5000-002
Sensus/Invensys/
Equimeter/ Rockwell
RT-275
11 Tooth
Residential
100G
ERG-5000-002
Sensus/Invensys/
Equimeter/ Rockwell
R-315
11 Tooth
Residential
100G
ERG-5000-002
Sensus/Invensys/
Equimeter/ Rockwell
250
11 Tooth
Residential
100G
ERG-5000-002
Sensus/Invensys/
Equimeter/ Rockwell
310
11 Tooth
Residential
100G
ERG-5000-002
Sensus/Invensys/
Equimeter/ Rockwell
S-110
100G
ERG-5000-002
Sensus/Invensys/
Equimeter/ Rockwell
S-200
100G
ERG-5000-002
11 Tooth
11 Tooth
Natural Gas Solutions 100G Installation Guide
Compatible with 2
foot drive index; 1
foot drive has 24
teeth
Residential
Residential
Chapter 1 Getting Started
Sensus/Invensys/
Equimeter/ Rockwell
Sensus/Invensys/
Equimeter/ Rockwell
175-S
RT-100
Sensus/Invensys/
Equimeter/ Rockwell
S-190
Sensus/
Invensys/ Equimeter/
Rockwell
S-120
Sensus/Invensys/
Equimeter/ Rockwell
T-120
Sensus/Invensys/
Equimeter/ Rockwell
T-110
Sensus/Invensys/
Equimeter/ Rockwell
R-415
Sensus/Invensys/
Equimeter/ Rockwell
RT-360
11 Tooth
18 Tooth
11 Tooth
11 Tooth
11 Tooth
11 Tooth
18 Tooth
18 Tooth
Sensus/Invensys/
Equimeter/ Rockwell
MR8
(R-275
Metric)
16 Tooth
Sensus/Invensys/
Equimeter/ Rockwell
MR12
(R-415
Metric)
16 Tooth
Residential
100G
ERG-5000-002
100G
ERG-5000-004
100G
ERG-5000-002
100G
ERG-5000-002
100G
ERG-5000-002
100G
ERG-5000-002
100G
ERG-5000-004
100G
ERG-5000-004
100G
ERG-5000-003
100G
ERG-5000-003
Residential
Residential
Residential
Residential
Residential
Residential
Residential
Residential
Residential
Natural Gas Solutions 100G Installation Guide
CHAPTER 2
American Meter Installation
This chapter shows you how to install a 100G ERT Module on an American meter.
Before installing the 100G ERT Module, verify that you have:
•
A compatible meter shown in the Meter Compatibility List.
•
A compatible index. Itron 100G ERT Modules can be used with standard dial and
direct read (odometer) indexes on American Meters.
•
The list of materials defined under Installation Prerequisites on page 5 in this chapter
Installation Prerequisites
The following items are required to install Itron's 100G ERT Module.
Materials Supplied by Itron
The following items are supplied by Itron:
•
100G ERT Modules
•
Tamper plugs.
Materials Supplied By You
You must supply the following items to successfully install the 100G ERT Module on the
meters listed in the Meter Compatibility List on page 2.
•
Small and medium flat-blade screwdrivers Used to remove and tighten index and
index-cover screws.
•
Side-cutting plier/wire snips Used for cutting wire seals, if necessary.
•
Small putty knife Used to remove all traces of old gaskets from the meter.
•
Meter seals, wire seals, and seal press Used to secure the meter from tampering, if
necessary.
•
11/32-inch nut driver or other blunt tool Used to securely seat new tamper plugs
over screw holes.
•
Replacement screws Used to mount 100G ERT Module assembly to meter and
index to module assembly backplates.
•
FC200SR unit with EndPoint-Link or EndPoint-Link Pro software Used to
program and check ERT assembly.
Natural Gas Solutions 100G Installation Guide
Chapter 2 American Meter Installation
Replacement Screws
Replacement screws used in this procedure must be slotted, zinc-plated, steel machine
screws. Sizing options are shown below.
For mounting 100G ERT Module assemblies on meters:
•
Use 1/4 - 20 x 5/8-inch slotted, Fillister head screws.
For mounting indexes on 100G ERT Module backplates:
•
Use 8 - 32 x 3/16-inch slotted, round head screws.
Preinstallation Preparations
Before installing the 100G ERT Module on a meter, verify that:
•
All Itron gas modules are 100G ERT Modules for your brand of gas meters.
•
The model numbers of all meters on which the 100G ERT Modules will be installed
are included in the Meter Compatibility List.
There are four major steps to installing the 100G ERT Module on a meter:
•
Remove the index
•
Assemble the 100G ERT Module
•
Program the 100G ERT Module
•
Attach the 100G ERT Module to the meter.
These procedures are described in the following sections.
NOTE Be sure to properly dispose of all unused screws, old index covers,
gaskets, and other left-over materials. Do not leave any materials on customer
premises.
Remove the Existing Index
The first major step when installing a 100G gas ERT on an meter is to remove the index
from the meter.
To Remove the Index
1. Remove any tamper seals from the meter.
Natural Gas Solutions 100G Installation Guide
Installation Prerequisites
2. Detach the index cover from the meter by removing the four screws holding it in
place.
3. Examine the index cover screws you just removed. Verify that they are 5/8-inch long
and are not corroded.
•
If the screws are 5/8-inch long, and are not corroded, keep them for later use.
•
If the screws are an incorrect length or are corroded, dispose of them properly.
Use 1/4 - 20 x 5/8-inch screws as described in Replacement Screws on page 6
instead.
TIP You can use the index cover you just removed as a temporary storage
location for screws.
4. Unscrew one index mounting screw completely.
Hold one hand beneath the index to catch the screw when it falls out of the index
assembly. If it does not fall out by itself, be sure to remove it.
5. Unscrew the other index mounting screw.
Natural Gas Solutions 100G Installation Guide
Chapter 2 American Meter Installation
While removing this screw, pull the index away from the meter to keep its backplate
(1) against the back of the screwhead (2). This prevents the screw from falling out
prematurely.
6. Remove the screw from the index once it is completely free of its hole.
7. Set the index aside for the moment. Place it where it will not be damaged; get filled
with dirt, rain, or snow; or fall to the ground or floor. The index will be used later in
this procedure.
8. Examine the index screws you just removed. Verify that they are 3/16-inch long and
are not corroded.
•
If the screws are 3/16-inch long and are not corroded, keep them for later use.
•
If the screws are an incorrect length or are corroded, dispose of them properly.
Use 8 - 32 x 3/16-inch screws as described in Replacement Screws on page 6
instead.
9. Use a putty knife or similar object to completely remove the old index gasket from the
meter (if applicable). All traces of the gasket must be removed before the ERT can be
installed.
Natural Gas Solutions 100G Installation Guide
Installation Prerequisites
Assemble the ERT Module
When installing a 100G ERT Module, the next major step is to create the endpoint module
assembly by combining the endpoint backplate and cover with the meter index. Follow the
procedure below to do so.
To Assemble the ERT Module
1. Obtain a new 100G ERT Module.
2. Separate the ERT module backplate (1) from the cover (2).
3. Set the new ERT index cover aside for the moment. Place it where it will not be
damaged; get filled with dirt, rain, or snow; or fall to the ground or floor. The ERT
index cover will be used later in this procedure.
IMPORTANT Before continuing with the installation, note the following
information about American Meter indexes:
•
Index wrigglers on one-foot meters have drive slots.
Natural Gas Solutions 100G Installation Guide
Chapter 2 American Meter Installation
•
Index wrigglers on two-foot meters have drive posts.
•
An index may have mounting screw holes.
•
An index may have mounting screw slots.
If the index has mounting screw slots, skip steps 4 and 5 below. Continue with step 6.
If the index has mounting screw holes, perform steps 4 and 5 below, and then skip
steps 6 and 7.
10
Natural Gas Solutions 100G Installation Guide
Installation Prerequisites
4. If the index has mounting screw holes, place an index mounting screw (1) in the righthand mounting screw hole (2). Use one 8 - 32 3/16-inch screw for this step (you can
use an original mounting screw if it was the correct size and not corroded; otherwise,
use the correct size replacement screw).
5. Attach the screw to the ERT backplate's right-hand index mounting post just far
enough to hold the screw and end of the index in place.
6. If the index has mounting screw slots, screw an index mounting screw (1) one to two
turns into the ERT backplate's right-hand index mounting post (2). Use one 8 - 32 x
3/16-inch screw for this step (you can use an original mounting screw if it was the
correct size and not corroded; otherwise, use the correct size replacement screw).
Natural Gas Solutions 100G Installation Guide
11
Chapter 2 American Meter Installation
7. Place the index mounting screw slot under the screw head. Do not tighten the screw
yet.
8. Attach the wriggler to the index and backplate.
•
If the index wriggler has a drive slot (1), place the backplate wriggler's drive
post (2) in the index wriggler's drive slot.
12
Natural Gas Solutions 100G Installation Guide
Installation Prerequisites
•
If the index wriggler has a drive post (1), place the index wriggler's drive post
in the backplate wriggler's drive slot (2).
9. Install and tighten the left-hand index mounting screw (for indexes with either
mounting screw slots or holes). Use one 8 - 32 x 3/16-inch screw for this step (you
can use an original mounting screw if it was the correct size and not corroded;
otherwise, use the correct size replacement screw).
10. Tighten the right-hand index mounting screw.
11. Slide the ERT cover (1) over the index and backplate (2).
Next, program the ERT module.
Natural Gas Solutions 100G Installation Guide
13
Chapter 2 American Meter Installation
Program the ERT Module
Once the ERT module has been assembled, the ERT must be programmed using the
FC200SR with EndPoint-Link software. See the Endpoint-Link ERT Programming Guide
(TDC-0411) for more information.
IMPORTANT You must perform the following programming procedure for
the ERT module to function properly.
When programming the ERT module, you must take note of the drive rate shown on the
index of American meters. Examples of 1-foot (1) and 2-foot (2) drive rates are shown
below (a 0.05 cubic metre drive rate is not shown). Be sure to program the ERT based on
the drive rate indicated on the index.
14
Natural Gas Solutions 100G Installation Guide
Installation Prerequisites
To Program the ERT Module
1. Using the FC200SR, program the reading of the index that was on the meter into the
ERT module assembly.
•
For initial programming, hold the FC200SR approximately 1 foot away from
the 100G.
•
For reprogramming (30 days or more past initial programming), hold the
FC200SR approximately 4 to 5 feet away from the 100G.
Be sure to program the 100G to the correct mode for the reading technology what will
be used (for example, Fixed Network Mode, Mobile/Handheld Mode, or Hard to Read
Mobile/Handheld Mode). In Endpoint-Link Pro v5.0, you will have access to the one
mode that was defined by your system administrator.
During programming, the 100G ERT module is programmed to the nearest 100 cubic
feet; the last two digits (the tens and units) are programmed as zeros (0). Once
programming is complete, however, the ERT module assembly can be read to the
nearest cubic foot.
2. Slowly turn the ERT module drive wriggler two turns in the direction indicated on the
index drive rate. This lets you verify the ERT module is counting properly after
assembly.
IMPORTANT Do not turn the drive wriggler faster than one turn per second.
3. Read the ERT module assembly using the FC200SR. Consult the EndPoint-Link ERT
Programming Guide (TDC-0411) or other applicable instructions for details on how to
read an ERT.
•
If this reading is higher than the one you programmed in step 1 above, the ERT
module assembly is counting correctly.
•
If the ERT module assembly reading is not higher than what was programmed
in step 1, replace the ERT module with a new one.
Attach the ERT Module to the Meter
After the endpoint has been programmed and is reading correctly, it must be attached to the
meter. Follow the steps below to do this.
Natural Gas Solutions 100G Installation Guide
15
Chapter 2 American Meter Installation
To Attach the ERT to the Meter
1. 5B 225 Meters Only If you are installing the ERT on a 5B 225 aluminum meter, cut
1/16-inch off each post of the ERT wriggler to prevent it from rubbing on the face of
the nut that holds the wriggler in place. If you are not installing on a 5B 225 meter,
continue to step 2 below.
2. Set the wriggler to the desired position for mounting the ERT module assembly to the
meter.
•
16
For One-Foot Meters: Align the ERT module assembly wriggler with the
meter drive post (as shown below). Make sure the ERT wriggler is
perpendicular to the meter drive post.
Natural Gas Solutions 100G Installation Guide
Installation Prerequisites
•
For Two-Foot Meters: Align the ERT module assembly wriggler with the
meter drive slot (as shown below). It is acceptable for the pin on the 100G
wriggler to be installed inside or outside of the meter drive slot. For ease of
assembly, Itron recommends that the pin on the 100G wriggler be installed
outside of the meter drive slot.
3. Gently place the ERT module assembly on the meter. Align the four screw holes on
the ERT module assembly with the holes on the meter.
Natural Gas Solutions 100G Installation Guide
17
Chapter 2 American Meter Installation
4. Install and tighten all ERT module assembly mounting screws, working in a diagonal
pattern as shown below. Tighten the mounting screws to 15 to 20 inch-pounds of
torque. Use the 1/4 - 20 x 5/8-inch screws for this step (you can use the original
mounting screws if they were the correct size and not corroded; otherwise, use the
correct size Replacement Screws on page 6).
5. Place a new tamper seal over two of the mounting screws as shown below.
6. Press the new tamper seals into place using the 11/32-inch nut driver (or another
similar blunt tool).
7. Complete any necessary paperwork. Make sure no excess material is left on the
customer premises; dispose of it properly.
18
Natural Gas Solutions 100G Installation Guide
Installation Prerequisites
The ERT is now installed on the meter.
Natural Gas Solutions 100G Installation Guide
19
Chapter 2 American Meter Installation
20
Natural Gas Solutions 100G Installation Guide

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