Itron 100GDLAN AMR transceiver device for utility meters User Manual 100G Datalogging Installation Guide Direct Mount

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Date Submitted	2010-10-28 00:00:00
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Document Title	100G Datalogging Installation Guide - Direct Mount
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Document Author:	TDC-0823-005

Elster American and Itron Actaris Commercial Meter Installation
To attach the 100G Datalogging commercial gas endpoint to the Elster American Meter
commercial meter
Warning Handle the 100G Datalogging commercial gas endpoint carefully so the metal
passive radiator antenna is not damaged.
1. Tilt the 100G Datalogging commercial gas endpoint at an angle and turn the wriggler until the drive
notches line up with the meter wriggler's drive teeth.
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Elster American and Itron Actaris Commercial Meter Installation
2. Align the endpoint so the screw holes line up with the meter's top screw holes. Carefully lower the
endpoint on the meter with the wriggler notches lining up with the meter's wriggler teeth.
Warning The INLET label on the 100G Datalogging commercial gas endpoint must line up
with the INLET label on the meter case.
3. Verify the bottom of the endpoint and the top of the meter meet. The endpoint housing should rest on top
of the meter without gaps.
Warning Do not press down on the 100G Datalogging commercial gas
endpoint if a gap exists between the endpoint and the meter. A gap may be
caused by misalignment of the endpoint wriggler and meter wriggler's drive
teeth. Pushing down on the endpoint could damage the endpoint wriggler or
meter drive teeth. To eliminate a gap, slowly turn the endpoint's upper
wriggler back and forth until the endpoint aligns with the meter's drive teeth.
4.
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Elster American and Itron Actaris Commercial Meter Installation
5. Place the index cover mounting plate on the 100G Datalogging commercial gas endpoint so the printing
"FLOW FRONT AL800 AL1000 AL1400 AL2300 AL5000 TURBINE ROTARY" stamped on the plate
is toward the front of the meter. (A gap between the mounting plate and meter at the screw locations is
normal.)
6. Install four mounting screws included with the 100G Datalogging commercial gas endpoint and tighten
them in an alternating diagonal sequence.
For metal mounting plates with a flat screw surface, use endpoint mounting screws with internal tooth
washers.
For plastic mounting plates with tamper screw cups, use endpoint mounting screws (Use O-rings AS568A-011, 5/16" ID x 7/16" OD for a maximum moisture seal). Turn each screw 1/4 to 1/2 turn after it
contacts the mounting plate.
If you have access to a torque driver, tighten mounting screws to 72 inch-pounds.
7. Place new tamper seals over screws (if mounting plate has tamper seal cups) and press into place with an
11/32" nut driver or similar blunt tool.
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To attach the index/cover assembly on the meter
1. Place the mounting plate gasket (previously removed) on the index cover mounting plate. Align the gasket
and index cover mounting plate screw holes.
2. Place the index/cover assembly on the index mounting plate. (The index must face the direction it faced
before removal.) Attach the index/cover assembly on the mounting plate using original index screws.
Insert one screw and tighten two turns to hold it in place on the mounting plate. Insert the second
mounting screw and tighten until secure. Completely tighten the first mounting screw. Each index cover
mounting screw must be tightened evenly.
3. Turn the 100G Datalogging commercial gas endpoint wriggler so it intersects with the index wriggler.
Carefully lower the index-cover mounting plate assembly onto the 100G Datalogging commercial gas
endpoint.
4. Install four endpoint mounting screws (SCR-0062-001, see Installation Prerequisites on page 7). Tighten
screws in an alternating diagonal pattern.
Insert the first screw and tighten enough to hold index assembly in place.
Insert the second screw diagonal to first screw and tighten two to three turns.
Insert the third screw, tightening two or three turns.
Insert the fourth screw and tighten until secure.
Tighten the first, second, and third screws until secure. Turn each screw 1/4 to 1/2 turn after it contacts
the cover.
Tighten each endpoint mounting screw evenly. If you have access to a torque-driver, tighten mounting
screws to 72-inch pounds.
5. Install new tamper or wire seals. If tamper seals are installed, press into place with an 11/32 nut driver or
similar blunt tool. Crimp the seal if utility-approved wire seals are installed.
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Elster American and Itron Actaris Commercial Meter Installation
This completes installation of the 100G Datalogging commercial gas endpoint on an Elster American Meter
commercial meter.
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Elster American and Itron Actaris Commercial Meter Installation
Installing the 100G Datalogging Commercial Gas Endpoint on
an Itron Commercial Meter
This section provides instructions for installing the 100G Datalogging commercial gas endpoint on
Itron/Sprague/Schlumberger 675A, 800A, and 1000A commercial meters. Installation requires an Itron
adapter kit available from Itron, Owenton, KY.
Itron Adapter Kit (Part Number 80005901-001)
Adapter plate
Endpoint mounting screws (4)
Screw bushings (4)
Tamper seals
Extension driver
Follow Removing the Index/Index Assembly from the Meter on page 52 to prepare the Itron/Schlumberger
meter for installation. Program the 100G Datalogging commercial gas endpoint (see Programming the 100G
Datalogging Gas Endpoint Assembly on page 55) prior to installation.
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To attach the 100G Datalogging commercial gas endpoint to the meter
1. Turn the 100G Datalogging commercial gas endpoint over and place the four mounting screw bushings
into the screw holes on the endpoint.
2. Turn the 100G Datalogging commercial gas endpoint on its side and align the wriggler with the meter's
drive dog.
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Elster American and Itron Actaris Commercial Meter Installation
3. Inlet lettering on the 100G Datalogging commercial gas endpoint must line up with Inlet lettering on the
meter. Slowly lower the endpoint on the Itron/Sprague/Actaris/Schlumberger commercial meter aligning
the drive dog and wriggler. The endpoint housing should rest on the top of the meter without gaps.
Warning Do not press down on the 100G Datalogging commercial gas
endpoint if a gap exists between the endpoint and the meter. A gap may be
caused by misalignment of the endpoint wriggler and meter wriggler's drive
teeth. Pushing down on the endpoint could damage the endpoint wriggler or
meter drive teeth. To eliminate a gap, remove the 100G Datalogging
commercial gas endpoint and repeat steps 2 and 3.
To attach the index/cover assembly on the meter
1. Place the Itron adapter plate on the 100G Datalogging commercial gas endpoint with the two small screw
holes in the adapter plate to the back of the meter.
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2. Place the extension driver on the 100G Datalogging commercial gas endpoint wriggler securely.
3. Align the index wriggler with the commercial 100G Datalogging commercial gas endpoint wriggler driver
extension.
4. Install the two index mounting screws. Tighten the first screw two or three turns. Install second screw and
tighten to secure. Tighten the first screw to a snug fit. Tighten each index mounting screw evenly.
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Elster American and Itron Actaris Commercial Meter Installation
5. Place the index cover over the index with the clear side covering the index dials for easy reading. Align
the holes in the index cover with the endpoint adapter plate mounting holes. Secure with the four
mounting screws from the adapter kit. Tighten the mounting screws in a diagonal alternating pattern.
Insert the first screw and tighten enough to hold the index in place.
Insert the second screw and tighten two to three turns.
Insert the third mounting screw and tighten two to three turns.
Insert the fourth mounting screw and tighten.
Tighten the first, third, and second screws. Turn each screw 1/4 to 1/2 turn after the screw contacts the
index cover. Tighten each index mounting screw evenly. If you have access to a torque-driver, tighten
mounting screws to 72-inch pounds.
6. Insert tamper seals in the tamper seal cups on the index cover and press into place with an 11/32 nut driver
or similar blunt tool.
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Elster American and Itron Actaris Commercial Meter Installation
This completes installation of the commercial 100G Datalogging commercial gas endpoint on the Itron
Commercial meter.
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CHAPTER 7
Sensus/Rockwell Commercial Meter Installation
This chapter provides instructions to install the 100G Datalogging commercial gas endpoint on a Commercial
Sensus/Rockwell diaphragm meter.
Removing the Index/ Index Assembly from the Meter
100G Datalogging commercial gas endpoints can be mounted on Sensus/Rockwell Commercial Meters in
various configurations. These instructions show the index assembly mounted without a mounting plate.
Note Sensus/Rockwell diaphragm commercial meters do not require an index assembly
mounting plate. Indexes can be mounted directly to the endpoint.
To remove the index/index assembly from the meter
1. Remove any tamper seals (or wire seals) from the index cover and remove the index cover mounting
screws. You will re-install it later in these instructions.
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2. Remove the index screws from the meter. Set the index cover aside where it will not be damaged or fill
with dirt, rain or snow. You will re-install the index later in this procedure.
Note Properly dispose all unused screws, old index covers, gaskets, tamper
seals, and other leftover materials. Do not leave materials on customer premises.
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Sensus/Rockwell Commercial Meter Installation
Programming the 100G Datalogging Gas Endpoint
Program 100G Datalogging gas endpoints using:
A FC200SR handheld computer with Endpoint-Link® or Endpoint-Link Pro version 5.3 or higher or
A FC300 with SRead handheld computer with Endpoint-Link or Endpoint-Link Pro version 5.5 or higher
or
A 900MHz Belt Clip Radio with Endpoint-Link version 5.5 or higher and a customer-supplied laptop. The
Belt Clip Radio connects to the user-supplied laptop using a USB cable or Bluetooth.
See the Endpoint-Link v5.3 (or higher) Endpoint Programming Guide (TDC-0744) for more complete
programming information.
FC200SR
FC300 with SRead
900MHz Belt Clip Radio
Caution The 100G Datalogging commercial Sensus/Rockwell endpoint must be
programmed before use. Follow the steps in this section to properly program the
endpoint.
Take note of the index drive rate shown on the index. The endpoint is programmed based on the drive rate.
Sensus/Rockwell commercial meter index drive rates may be 5-, 10- or 100-cubic feet. The seven-dial index
shown is a 100-cubic feet drive rate.
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Sensus/Rockwell Commercial Meter Installation
To program the 100G Datalogging commercial gas endpoint
1. Program the index drive rate into the commercial endpoint using the endpoint programming device. For
all programming and "Check Endpoint" operations, hold the handheld programmer as close to vertical as
possible. For best success, keep the handheld programmer within 6 feet of the target endpoint. Verify you
have the correct programming mode (Fixed Network Mode, Mobile/Handheld Mode, or Hard to Read
Mobile/Handheld Mode) for your application. Programming parameters are based on the configuration file
loaded into the endpoint programming device.
During programming, the 100G Datalogging commercial gas endpoint is set to the nearest 100 cubic feet;
the last two digits (tens and units) are programmed as zeros (0). After programming is complete, the
endpoint assembly will read to the nearest cubic foot.
2. Slowly turn the endpoint's drive wriggler two turns in the direction shown on the index drive rate. This
verifies the endpoint is counting properly.
Caution Do not turn the drive wriggler faster than one turn per second.
3. Read or Check the 100G Datalogging commercial gas endpoint using the endpoint programming device.
If the read result is higher than the number programmed in Step 1, the 100G Datalogging commercial
gas endpoint is counting correctly.
If the read result is not higher than the number programmed in Step 1, replace the 100G Datalogging
commercial gas endpoint.
Attaching the 100G Datalogging Commercial Endpoint to a
Sensus/Rockwell Commercial Diaphragm Meter
Warning Handle the 100G Datalogging commercial gas endpoint carefully so
the metal passive radiator antenna is not damaged.
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Sensus/Rockwell Commercial Meter Installation
To attach the 100G Datalogging commercial gas endpoint on the Sensus/Rockwell
commercial meter
1. Tilt the 100G Datalogging commercial gas endpoint at an angle and turn the wriggler until the drive
notches line up with the meter wriggler's drive teeth.
2. Align the 100G Datalogging commercial gas endpoint so the screw holes line up with the meter's top
screw holes. Carefully lower the endpoint on the meter so the wriggler's bars line up with the meter drive
dog. Itron recommends installation with one bar inserted into the meter drive dog's u-shaped gear.
Warning The INLET label on the 100G Datalogging commercial gas endpoint
must line up with the INLET label on the Sensus/Rockwell meter case.
3. Verify the bottom of the 100G Datalogging commercial gas endpoint and the top of the meter meet. The
endpoint housing should rest on top of the meter without gaps.
Warning Do not press down on the 100G Datalogging commercial gas
endpoint if a gap exists between the endpoint and the meter. A gap may be
caused by misalignment of the endpoint wriggler and meter wriggler's drive
teeth. Pushing down on the endpoint could damage the endpoint wriggler or
meter drive teeth. To eliminate a gap, slowly turn the 100G Datalogging
commercial gas endpoint's upper wriggler back and forth until the endpoint
aligns with the meter's drive teeth.
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Sensus/Rockwell Commercial Meter Installation
4. Align the 100G Datalogging commercial gas endpoint with the index mounting holes. Verify the index
drive dog intersects with the endpoint's wriggler. Install the endpoint mounting screws (SCR-0062-003 see
Installation Prerequisites on page 7 for screw information). Turn each screw 1/4 to 1/2 turn after it
contacts the index/endpoint assembly.
5. Install the index cover. For index covers with flat-surface screw holes, use screws (SCR-0062-002), flat
washers (WSH-0020-005), and cork washers (WSH-0032-001). For index covers with tamper seal cups,
use screws, (AS-568A-011, 5/16" ID x 7/16 OD) O-rings, and tamper seals.
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Sensus/Rockwell Commercial Meter Installation
6. Place new tamper seals over screws (if mounting plate has tamper seal cups) and press into place with an
11/32" nut driver or similar blunt tool. If your mounting assembly requires a utility-approved wire seal,
pass wires through holes in the screw heads and crimp the approved wire seal.
This completes installation of the 100G Datalogging commercial gas endpoint on the Sensus/Rockwell
commercial diaphragm meter.
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Sensus/Rockwell Commercial Meter Installation
Mounting a 100G Datalogging Commercial Gas Endpoint on a
Rockwell 750 meter with an Aluminum BOX Direct Reading
(VDR)
Installing the 100G Datalogging commercial endpoint on a Sensus/Rockwell commercial meter with an
Aluminum Box Direct Reading (VDR) Index requires two Itron SCR-0062-001 mounting screws (see
Installation Prerequisites on page 7) - purchased separately.
To remove the index from the
1. Remove tamper seals and screws from the top of the Aluminum Box Direct Reading Index. Set the cover
and screws aside. You will use them later in the installation.
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Sensus/Rockwell Commercial Meter Installation
2. Remove the screws holding the aluminum box to the meter.
3. Carefully remove the aluminum box and set it aside. You will use it later in this installation.
Program the 100G Datalogging Sensus/Rockwell Commercial endpoint before attaching it to the
Sensus/Rockwell meter (see Programming the 100G Datalogging Commercial Gas Endpoint on page 70).
To install the 100 Datalogging commercial gas endpoint on a Rockwell 750 meter with an
Aluminum Box Direct Reading (VDR) Index
1. Using a side-cutter, remove the two rear housing pins from the 100G Datalogging commercial endpoint.
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Sensus/Rockwell Commercial Meter Installation
2. Tilt the 100G Datalogging commercial gas endpoint at an angle and turn the wriggler until the drive
notches line up with the meter wriggler's drive teeth.
3. Align the 100G Datalogging commercial gas module so the screw holes line up with the meter's top screw
holes. Carefully lower the module on the meter so the wriggler's bars line up with the meter drive dog.
Itron recommends installation with one bar inserted into the meter drive dog's u-shaped gear.
Warning The INLET label on the 100G Datalogging commercial gas module
must line up with the INLET label on the Rockwell meter case.
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Sensus/Rockwell Commercial Meter Installation
4. Verify the bottom of the 100G Datalogging commercial gas endpoint and the top of the meter meet. The
endpoint housing must rest on top of the meter without gaps.
Warning Do not press down on the 100G Datalogging commercial gas
endpoint if a gap exists between the module and the meter. A gap may be
caused by misalignment of the module wriggler and meter wriggler's drive
teeth. Pushing down on the endpoint could damage the module wriggler or
meter drive teeth. To eliminate a gap, slowly turn the 100G Datalogging
commercial gas endpoint's upper wriggler back and forth until the module
wriggler aligns with the meter's drive teeth.
5. Align the index drive wriggler with the 100G Datalogging wriggler and mounting holes. Attach using two
SCR-0062-001 Itron mounting screws.
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Sensus/Rockwell Commercial Meter Installation
6. Attach the index cover with the original index cover screws and insert tamper seals in the tamper seal
cups. Push tamper seals into place using an 11/32" nut driver or similar blunt tool.
This completes installation of the 100G Datalogging commercial endpoint with an Aluminum Box Direct
Reading (VDR) Index on a Sensus/Rockwell commercial meter.
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CHAPTER 8
Dresser ROOTS® Commercial Rotary Meter Installation
This chapter provides the instructions to mount 100G Datalogging gas endpoints (residential and commercial)
on Dresser ROOTS® Commercial Rotary Meters.
Some commercial AMR applications require a Dresser ROOTS® Rotary Meter with a residential 100G
Datalogging gas endpoint. Only Elster American version residential 100G Datalogging gas endpoints are
compatible with Dresser ROOTS® series rotary gas meters. This chapter provides the instructions to mount an
Elster American residential 100G Datalogging gas endpoint on Dresser ROOTS® AMR-ready Rotary
Commercial Meters. Installation requires an AMR adapter kit supplied by Dresser. Refer to the Meter
Compatibility List on page 2 for Dresser AMR adapter kit part numbers.
Installation Prerequisites
Materials Supplied By Itron
100G Datalogging gas endpoint
New tamper seals - if applicable
Materials Supplied by You
AMR-ready Dresser ROOTS® Rotary Meter
Adapter Kit from Dresser
Elster American Meter index if mounting to 5C15 or 8C15 Rotary Meter
Note Follow the Dresser Field Installation Instructions to modify the AMRready Dresser ROOTS® Meter for 100G Datalogging gas endpoint installation.
Contact Dresser distributor or Dresser representative for installation instructions
specific to the required AMR adapter kit.
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Installation Examples
The following pictures show typical installations.
Dresser B3 CTR/TC
Dresser LMMA CTR
Dresser LMMA TC
Dresser 8C15
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Dresser ROOTS® Commercial Rotary Meter Installation
Programming the 100G Datalogging Gas Endpoint Assembly
Program the 100G Datalogging gas endpoints using:
A FC200SR handheld computer with Endpoint-Link® or Endpoint-Link Pro version 5.3 or higher or
A FC300 with SRead handheld computer with Endpoint-Link or Endpoint-Link Pro version 5.5 or higher
or
A 900MHz Belt Clip Radio with Endpoint-Link version 5.5 or higher and a customer-supplied laptop. The
Belt Clip Radio connects to the user-supplied laptop using a USB cable or Bluetooth.
See the Endpoint-Link v5.3 (or higher) Endpoint Programming Guide (TDC-0744) for more complete
programming information.
FC200SR
FC300 with SRead
900MHz Belt Clip Radio
Caution The 100G Datalogging gas endpoint must be programmed before use.
Follow the steps in this section to properly program the endpoint.
For 5C15 and 8C15 Rotary Meters, program as 4 dial, 2 cubic foot index. For all other residential 100G
Datalogging gas endpoints, refer to B3, LMMA, and S3A CTR/TC Dresser ROOTS Series Register Settings
and Direct Drive Programming Information on page 84.
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To program the 100G Datalogging gas endpoint
1. Program the meter drive rate into the 100G Datalogging gas endpoint using the endpoint programming
device. For all programming and "Check Endpoint" operations, hold the handheld computer as close to
vertical as possible. For best success, keep the handheld computer within 6 feet of the target endpoint.
Verify you have the correct programming mode (Fixed Network Mode, Mobile/Handheld Mode, or Hard
to Read Mobile/Handheld Mode) for your application. Programming parameters are based on the
configuration file loaded into the endpoint programming device.
During programming, the 100G Datalogging gas endpoint is set to the nearest 100 cubic feet; the last two
digits (tens and units) are programmed as zeros (0). After programming is complete, the endpoint
assembly will read to the nearest cubic foot.
2. Slowly turn the endpoint's drive wriggler two turns in the direction shown on the index drive rate. This
verifies the endpoint is counting properly after assembly.
Caution Do not turn the drive wriggler faster than one turn per second.
3. Read or Check the 100G Datalogging gas endpoint using the endpoint programming device.
If the read result is higher than the number programmed in Step 1, the 100G Datalogging gas endpoint
is counting correctly.
If the read result is not higher than the number programmed in Step 1, replace the 100G Datalogging
gas endpoint.
B3, LMMA, and S3A CTR/TC Dresser ROOTS® Series Register
Settings and Direct Drive Programming Information
Use the information in the following tables to program Dresser ROOTS® Series B3, LMMA, and S3A Noncompensated Counter (CTR) and Temperature Compensated (TC) registers. Reference the Meter
Compatibility List to confirm compatibility.
Settings for Series B3 Registers
Model
CTR
Meter size
8C-15C and 2M-11M
16M-56M
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Settings for LMMA Registers
Settings
Number of dials: 5
Model
CTR
Meter Size
1.5M-11M
Settings
Number of dials: 5
Drive rate: 10
Drive rate: 10
PCOMP factor: NONE
PCOMP factor: NONE
Number of dials: 6
16M
Number of dials: 6
Drive rate: 100
Drive rate: 100
PCOMP factor: NONE
PCOMP factor: NONE
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Dresser ROOTS® Commercial Rotary Meter Installation
TC
8C-15C and 2M-11M
16M
Number of dials: 5
TC
1.5M-11M
Number of dials: 5
Drive rate: 100
Drive rate: 50
PCOMP factor: NONE
PCOMP factor: NONE
Number of dials: 6
16M
Number of dials: 6
Drive rate: 1000
Drive rate: 500
PCOMP factor: NONE
PCOMP factor: NONE
Settings for Series S3A Registers
Model
CTR
Meter Size
1.5M - 11M
Settings
Number of dials: 5
Drive rate: 10
PCOMP factor: NONE
16M
Number of dials: 6
Drive rate: 100
PCOMP factor: NONE
TC
1.5M - 11M
Number of dials: 5
Drive rate: 100
PCOMP factor: NONE
16M
Number of dials: 6
Drive rate: 1000
PCOMP factor: NONE
B3, LMMA and S3A CTR/TC Meter Drive Rates: Residential Direct Drive
Programming*
B3 CTR Meter Size
8C
B3 CTR Meter Drive Rate
10
B3 TC Meter Size
8C
B3 TC Meter Drive Rate
100
11C
10
11C
100
15C
10
15C
100
2M
10
2M
100
3M
10
3M
100
5M
10
5M
100
7M
10
7M
100
11M
10
11M
100
16M
100
16M
1000
23M
100
38M
100
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B3 CTR Meter Size
56M
B3 CTR Meter Drive Rate
100
B3 TC Meter Size
B3 TC Meter Drive Rate
LMMA CTR Meter
Size
1.5M
LMMA CTR Meter Drive
Rate
10
LMMA TC Meter Size
1.5M
LMMA TC Meter Drive
Rate
50
3M
10
3M
50
5M
10
5M
50
7M
10
7M
50
11M
10
11M
50
16M
100
16M
500
S3A CTR Meter Size S3A CTR Meter Drive Rate
1.5M
10
S3A TC Meter Size
1.5M
S3A TC Meter Drive Rate
100
3M
10
3M
100
5M
10
5M
100
7M
10
7M
100
11M
10
11M
100
16M
100
16M
1000
Caution Drive rates in these tables are for direct-mount residential style endpoints only
(NOT commercial or remote endpoints).
Note S3A rotary meters are LMMA meters retrofitted with a Series 3 accessory.
Installing the Residential 100G Datalogging Gas Endpoint
Assembly to the Dresser ROOTS® Rotary Meter
After 100G Datalogging gas endpoint programming is complete, attach the endpoint assembly to the Dresser
ROOTS® Rotary Meter. This mounting procedure applies to B3 CTR/TC, LMMA CTR/TC, and 8C15 series
Dresser ROOTS® Meters.
To attach the 100G Datalogging gas endpoint
Refer to Installation Examples on page 81.
1. The 100G Datalogging gas endpoint must be mounted on the adapter plate in an upright position. Align
the 100G Datalogging gas endpoint wriggler with the opening between the tabs of the adapter's drive dog.
Insert one endpoint mounting screw and tighten enough to hold the endpoint. Do not completely
tighten.
Insert the second mounting screw and tighten two turns.
Insert the third mounting screw and tighten two turns.
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Dresser ROOTS® Commercial Rotary Meter Installation
Insert the last mounting screw and tighten until snug. Tighten the remaining mounting screws in an
alternating, diagonal pattern until snug. Tighten all mounting screws evenly.
Warning A gap may be caused by misalignment of the endpoint wriggler and
meter wriggler's drive teeth. Pushing down on the endpoint could damage the
endpoint wriggler or meter drive teeth. To eliminate a gap, remove the
endpoint assembly and re-align the endpoint wriggler with the meter drive
dog.
2. Complete necessary paperwork and verify all excess materials are removed from the customer's premises.
100G Datalogging residential gas endpoint installation on the Dresser ROOTS® Rotary Meter is complete.
Installing the 100G Datalogging Commercial Gas Endpoint on a
Dresser ROOTS® Rotary Meter with an Instrument Drive
The information in this section guides you through the installation of the 100G Datalogging commercial gas
endpoint on Dresser ROOTS® rotary meters.
Note This installation procedure requires a Dresser ROOTS® rotary gas meter with an instrument
drive. These instructions show an Elster American 100G Datalogging commercial gas endpoint.
The installation procedure is identical for the Sensus/Rockwell 100G Datalogging commercial gas
endpoint.
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100G Datalogging Elster American Commercial Gas Endpoint
100G Datalogging Sensus/Rockwell Commercial Gas Endpoint
Installation Overview
Installation requires the following items:
One index mounting plate (if applicable)
Gasket and drive cover kit (if applicable)
An Elster American Meter or Sensus/Rockwell 100G Datalogging commercial gas endpoint
A flat, slot-drive screwdriver
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Dresser ROOTS® Commercial Rotary Meter Installation
Programming the 100G Datalogging Commercial Gas Endpoint
Assembly
Program the 100G Datalogging gas endpoints using:
A FC200SR handheld computer with Endpoint-Link® or Endpoint-Link Pro version 5.3 or higher or
A FC300 with SRead handheld computer with Endpoint-Link or Endpoint-Link Pro version 5.5 or higher
or
A 900MHz Belt Clip Radio with Endpoint-Link version 5.5 or higher and a customer-supplied laptop. The
Belt Clip Radio connects to the user-supplied laptop using a USB cable or Bluetooth.
See the Endpoint-Link v5.3 (or higher) Endpoint Programming Guide (TDC-0744) for more complete
programming information.
FC200SR
FC300 with SRead
900MHz Belt Clip Radio
Caution The 100G Datalogging gas endpoint must be programmed before use.
Follow the steps in this section to properly program the endpoint.
The endpoint is programmed based on the meter's drive rate. See B3, LMMA, and S3A CD/TD Dresser
ROOTS® Series Meter Drive Rates on page 89.
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To Program the 100G Datalogging commercial gas endpoint
1. Program the meter drive rate into the 100G Datalogging Commercial Gas Endpoint using the endpoint
programming device. For all programming and "Check Endpoint" operations, hold the handheld
programmer as close to vertical as possible. For best success, keep the handheld programmer within 6 feet
of the target endpoint. Verify you have the correct programming mode (Fixed Network Mode,
Mobile/Handheld Mode, or Hard to Read Mobile/Handheld Mode) for your application. Programming
parameters are based on the configuration file loaded into the endpoint programming device.
During programming, the 100G Datalogging Commercial Gas Endpoint is set to the nearest 100 cubic
feet; the last two digits (tens and units) are programmed as zeros (0). After programming is complete, the
endpoint assembly will read to the nearest cubic foot.
2. Slowly turn the endpoint's drive wriggler two turns in the direction shown on the index drive rate. This
verifies the endpoint is counting properly after assembly.
Caution Do not turn the drive wriggler faster than one turn per second.
3. Read or Check the 100G Datalogging Commercial Gas Endpoint using the endpoint programming
device.
If the read result is higher than the number programmed in Step 1, the 100G Datalogging Commercial
Gas Endpoint is counting correctly.
If the read result is not higher than the number programmed in Step 1, replace the 100G Datalogging
Commercial Gas Endpoint.
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Dresser ROOTS® Commercial Rotary Meter Installation
B3, LMMA, and S3A CD/TD Dresser ROOTS® Series Meter Drive
Rates
Use the information in the following tables to program 100G Datalogging commercial gas endpoints installed
on Dresser ROOTS® Series B3, LMMA, and S3A registers. Reference the Meter Compatibility List to confirm
compatibility.
Warning Drive rates listed in the following tables are for commercial module programming.
Do not use these settings to program residential or remote modules.
B3 CD Meter B3 CD Meter
Size
Drive Rates
B3 TD Meter Size B3 TD Meter Drive
Rate
8C
10
8C
100
11C
10
11C
100
15C
10
15C
100
2M
10
2M
100
3M
10
3M
100
5M
10
5M
100
7M
10
7M
100
11M
10
11M
100
16M
100
16M
1000
23M
100
38M
100
56M
100
LMMA CD
Meter Size
LMMA TD Meter
Size
LMMA TD Meter
Drive Rate
1.5M
LMMA CD
Meter Drive
Rate
10
1.5M
100
3M
10
3M
100
5M
10
5M
100
7M
10
7M
100
11M
10
11M
100
16M
100
16M
1000
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S3A CD
Meter Size
1.5M
S3A CD Meter S3A TD Meter S3A TD Meter
Drive Rate
Size
Drive Rate
100
1.5M
100
3M
100
3M
100
5M
100
5M
100
7M
100
7M
100
11M
100
11M
100
16M
1000
16M
1000
Note S3A rotary meters are LMMA meters retrofitted with Series 3 accessory.
To attach the 100G Datalogging commercial gas endpoint to the meter
Note A cover is installed on the 100G Datalogging commercial gas endpoint mounted to a
Dresser ROOTS® Meter with S3A LMMA Accessory Units (or other Dresser ROOTS® adapters
with odometer gauges).
1. Locate the INSTRUMENT FACE stamp (1) and position the meter with the drive dog (2) centered (as
shown).
Warning Handle the commercial 100G Datalogging commercial gas
endpoint carefully so the metal passive radiator antenna is not damaged.
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Dresser ROOTS® Commercial Rotary Meter Installation
2. Locate the INLET (1) stamp on the endpoint and position the endpoint as shown. Verify the 100G
Datalogging commercial gas endpoint wriggler (3) and drive dog shaft (2) are aligned (See To attach the
100G Datalogging commercial gas endpoint to the Elster American commercial meter on page 57 or To
attach the 100G Datalogging commercial endpoint on the Sensus/Rockwell commercial meter on page 72.
3. Verify the endpoint wriggler and drive dog shaft are engaged by turning the commercial endpoint
wriggler. When properly engaged, you will feel resistance.
4. Place the customer-supplied index mounting plate on the endpoint and install the four mounting screws.
Do not disturb the shaft alignment.
5. Install the four 100G Datalogging commercial gas endpoint mounting screws (supplied with the
commercial endpoint). Tighten mounting screws in an alternating, diagonal sequence.
Turn each screw 1/4 to 1/2 turn after it contacts the cover.
If you can utilize a torque wrench, tighten to 72 inch-pounds.
Tighten each endpoint mounting screw evenly.
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6. Insert new utility-approved wire seals and crimp (if required).
Note To mount an index and index cover on a rotary meter without an accessory
odometer unit, remove the domed cover and reference To attach the index/cover
assembly on the meter on page 64.
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Dresser ROOTS® Commercial Rotary Meter Installation
Completed Installation Examples
100G Datalogging Elster American Commercial
Gas Endpoint mounted on a Dresser ROOTS® Meter with an Instrument Drive
100G Datalogging Sensus/Rockwell Commercial Gas
Endpoint mounted on a Dresser ROOTS® Meter with an Instrument Drive
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Index
Symbols & Numbers
100G Datalogging Gas Endpoint • 1
Meter Compatibility List • 2
Mounting a 100G Datalogging on a Rockwell 750
meter with an Aluminum BOX Direct Reading
(VDR) • 75
Attaching the 100G Datalogging Commercial
Endpoint to a Sensus/Rockwell Commercial
Diaphragm Meter • 71
Attaching the 100G Datalogging Gas Endpoint
Assembly to Flat-faced Sprague Meters • 35
Attaching the 100G Datalogging Gas Endpoint
Assembly to the Itron/Sprague Meter • 32
Attaching the 100G Datalogging Gas Endpoint
Assembly to the Meter • 49, 16
Attaching the 100G Datalogging Gas Endpoint
Assembly to the Sensus Meter • 25
B3, LMMA, and S3A CD/TD Dresser ROOTS®
Series Meter Drive Rates • 90
B3, LMMA, and S3A CTR/TC Dresser ROOTS®
Series Register Settings and Direct Drive
Programming Information • 83
Dresser ROOTS® Commercial Rotary Meter
Installation • 80
Elster American and Itron Commercial Meter
Installation • 52
Elster American Meter Installation • 10
Installation Examples • 81
Installation Overview • 9
Installation Prerequisites • 7
Installing the 100G Datalogging Commercial Gas
Endpoint on a Dresser ROOTS® Rotary Meter
with an Instrument Drive • 86
Installing the 100G Datalogging Commercial Gas
Endpoint on an Itron Commercial Meter • 62
Installing the Residential 100G Datalogging Gas
Endpoint Assembly to the Dresser ROOTS®
Rotary Meter • 85
Itron/Sprague Meter Installation • 28
TDC-0823-005
National/Lancaster Meter Installation • 42
Programming the 100G Datalogging Commercial
Gas Endpoint • 55
Programming the 100G Datalogging Commercial
Gas Endpoint Assembly • 88
Programming the 100G Datalogging Gas Endpoint
• 70
Programming the 100G Datalogging Gas Endpoint
Assembly • 82, 48, 31, 23, 15
Removing the Index/ Index Assembly from the
Meter • 68, 52
Securing Brass Meter Tags to Flat-faced Meters •
39
Sensus/Rockwell Commercial Meter Installation •
68
Sensus/Rockwell Meter Installation • 19
Specifications • 2
To assemble the 100G Datalogging Gas Endpoint
and index • 45, 29, 21, 12
To Attach • 85
To attach the 100G Datalogging Commercial
Endpoint on the Sensus/Rockwell commercial
meter • 72
To attach the 100G Datalogging commercial gas
endpoint to the Elster American Meter
commercial meter • 57
To attach the 100G Datalogging commercial gas
endpoint to the meter • 91
To attach the 100G Datalogging commercial gas
endpoint to the meter • 63
To attach the 100G Datalogging Gas Endpoint
assembly to Flat-faced • 36
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Index
To attach the 100G Datalogging Gas Endpoint to
the meter • 50, 33, 25, 17
To attach the index/cover assembly on the meter •
64, 60
To install the 100G Datalogging commercial gas
endpoint on a Rockwell 750 meter with an
Aluminum Box Direct Reading (VDR) Index •
76
To Program the 100G Datalogging commercial gas
endpoint • 89, 71, 56
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To program the 100G Datalogging gas endpoint •
83, 49, 32, 24, 16
To remove the index assembly • 53
To remove the index from the • 75
To remove the index from the meter • 10, 19, 28,
42
To remove the index/index assembly from the
meter • 68
To secure brass meter tags to flat-faced meters • 39
Transmission Modes • 1
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---

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Gas Solutions
100G Datalogging Installation Guide - Direct
Mount
TDC-0823-005
Identification
100G Datalogging Installation Guide - Direct Mount
07/28/2010 TDC-0823-005
Endpoint part numbers: 100G Endpoint: ERG-5000-001, ERG-5000-002, ERG-5000-003, ERG-5000-004, ERG-5000-005, ERG-5000-006, ERG-5000-007, ERG-5000-008
100G Datalogging Endpoint: ERG-5002-001, ERG-5002-002, ERG-5002-003, ERG-5002-004, ERG-5002-007, ERG-5002-008
Copyright
© 2009 - 2010 Itron, Inc. All rights reserved.
Confidentiality Notice
The information contained herein is proprietary and confidential and is provided subject to the condition that (i) it be held in confidence except to the extent required otherwise by law and (ii) it
is used only for the purposes described herein. Any third party given access to this information shall be similarly bound in writing.
Trademark Notice
Itron is a registered trademark of Itron, Inc.
All other product names and logos in this documentation are used for identification purposes only and may be trademarks or registered trademarks of their respective companies.
Applicable Patents
U.S. Patent Numbers: 4,614,945; 4,753,169; 4,768,903; 4,799,059; 4,867,700
Canadian Patent Numbers: 1,254,949; 1,267,936; 1,282,118
Compliance Statement
This device complies with Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. Operation is subject to
the following two conditions:
• This device may not cause harmful interference.
• This device must accept any interference that may cause undesirable operation.
This device must be permanently mounted such that it retains a distance of 20 centimeters (7.9 inches) from all persons in order to comply with FCC RF exposure levels.
Compliance Statement
This equipment has been tested and found to comply with the limits, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful
interference in a residential installation. Operation is subject to the following conditions:
• This device may not cause interference.
• This device must accept any interference that may cause undesired operation of the device.
Compliance Statement
This equipment complies with policies RSS-210 and RSS-GEN of the Industry Canada rules.
Operation is subject to the following two conditions:
(1) this device may not cause interference, and
(2) this device must accept any interference, including interference that may cause undesired operation of the device.
Transportation Classification
The Federal Aviation Administration prohibits operating transmitters and receivers on all commercial aircraft. When powered, the 100G Datalogging Endpoint is considered an operating
transmitter and receiver and cannot be shipped by air. All product returns must be shipped by ground transportation.
Modifications and Repairs
To ensure system performance, this device and antenna shall not be changed or modified without the expressed approval of Itron. Any unauthorized modification will void the user's authority to
operate the equipment.
Meter Installation/Removal
In the event of malfunction, all repairs should be performed by Itron. It is the responsibility of users requiring service to report the need for service to Itron.
Warning Follow these procedures to avoid injury to yourself or others:
The lithium battery may cause a fire or chemical burn if it is not disposed of
properly.
Do not recharge, disassemble, heat above 100º Celsius (212º Fahrenheit), or
incinerate the lithium battery.
Keep the lithium battery away from children.
Replace the lithium battery only with batteries meeting Itron specifications. Any
other battery may cause a fire or explosion.
Warning Only authorized Itron personnel should attempt repairs on Itron equipment.
Attempts to do so by others might void any maintenance contract with your company.
Unauthorized service personnel might also be subject to shock hazard on some Itron
equipment if removal of protective covers is attempted.
Warning To prevent ignition of flammable or combustible atmospheres, disconnect power
before servicing.
Warning Substitution of components may impair intrinsic safety.
Suggestions
If you have comments or suggestions on how we may improve this documentation, send them to TechnicalCommunicationsManager@itron.com
If you have questions or comments about the software or hardware product, contact Itron Technical Support:
Contact
Internet: www.itron.com
E-mail: support@itron.com
Phone: 1 877 487 6602
Document Conventions
The following documentation conventions are used in this installation guide:
Caution A Caution warns the user that failure to follow the information in the note
could result in loss of data. Be sure to carefully read a Caution note and follow the
advice/instructions.
Warning A Warning alerts you about potential physical harm to the user or
hardware. It is critical that you pay strict attention to Warning notes, read the
information carefully, and follow the advice, instructions.
Tip A Tip provides the user with extra hints/suggestions to make a task easier to
perform or a concept easier to understand.
Note A Note supplies generic information to the user. The user can ignore the
information and continue a task without suffering any adverse consequences.
Contents
Chapter 1 100G Datalogging Gas Endpoint ............................................................... 1
Transmission Modes ...........................................................................................................................1
Specifications ......................................................................................................................................2
Related Documents ..................................................................................................................2
Meter Compatibility List .......................................................................................................................2
Installation Prerequisites .....................................................................................................................7
Installation Overview .................................................................................................................9
Chapter 2 Elster American Meter Installation .......................................................... 10
Programming the 100G Datalogging Gas Endpoint Assembly .........................................................15
Attaching the 100G Datalogging Gas Endpoint Assembly to the Meter ...........................................16
Chapter 3 Sensus/Rockwell Meter Installation ........................................................ 19
Programming the 100G Datalogging Gas Endpoint Assembly .........................................................23
Attaching the 100G Datalogging Gas Endpoint Assembly to the Sensus Meter ..............................25
Chapter 4 Itron/Sprague Meter Installation .............................................................. 28
Programming the 100G Datalogging Gas Endpoint Assembly .........................................................31
Attaching the 100G Datalogging Gas Endpoint Assembly to the Meter ..........................................32
Attaching the 100G Datalogging Gas Endpoint Assembly to Flat-faced Sprague Meters .....35
Securing Brass Meter Tags to Flat-faced Meters ...................................................................39
Chapter 5 National/Lancaster Meter Installation ...................................................... 42
Programming the 100G Datalogging Gas Endpoint Assembly .........................................................48
Attaching the 100G Datalogging Gas Endpoint Assembly to the Meter ...........................................49
Chapter 6 Elster American and Itron Actaris Commercial Meter Installation........ 52
Removing the Index/ Index Assembly from the Meter ......................................................................52
Programming the 100G Datalogging Commercial Gas Endpoint .....................................................55
Installing the 100G Datalogging Commercial Gas Endpoint on an Itron/Actaris
Commercial Meter .............................................................................................................................62
Chapter 7 Sensus/Rockwell Commercial Meter Installation ................................... 68
Removing the Index/ Index Assembly from the Meter ......................................................................68
Programming the 100G Datalogging Gas Endpoint ..........................................................................70
Attaching the 100G Datalogging Commercial Endpoint to a Sensus/Rockwell Commercial Diaphram
Meter .................................................................................................................................................71
Mounting a on a Rockwell 750 meter with an Aluminum BOX Direct Reading (VDR) ....................75
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Chapter 8 Dresser ROOTS® Commercial Rotary Meter Installation ....................... 80
Installation Prerequisites .........................................................................................................80
Installation Examples ........................................................................................................................81
Programming the 100G Datalogging Gas Endpoint Assembly .........................................................82
®
B3, LMMA, and S3A CTR/TC Dresser ROOTS Series Register Settings and Direct Drive
Programming Information ..................................................................................................................83
B3, LMMA and S3A CTR/TC Meter Drive Rates: Residential Direct Drive Programming* ...84
®
Installing the Residential 100G Datalogging Gas Endpoint Assembly to the Dresser ROOTS
Rotary Meter ......................................................................................................................................85
Installing the 100G Datalogging Commercial Gas Endpoint on a Dresser ROOTS® Rotary Meter
with an Instrument Drive ....................................................................................................................86
Programming the 100G Datalogging Commercial Gas Endpoint Assembly ..........................88
®
B3, LMMA, and S3A CD/TD Dresser ROOTS Series Meter Drive Rates .............................90
To attach the 100G Datalogging commercial gas endpoint to the meter ...............................91
Completed Installation Examples............................................................................................94
Index ............................................................................................................................. 95
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CHAPTER 1
100G Datalogging Gas Endpoint
Itron 100G Datalogging gas endpoints are radio-frequency (RF) devices designed to transmit meter data to an
RF meter reading device within transmission distance of the endpoint. 100G Datalogging gas endpoints have
the same increased output power as the first generation 100G gas endpoints for greater RF transmission
distance. The 100G direct-mount endpoint reads and transmits a Standard Consumption Message (SCM) with
magnetic-tamper and tilt-tamper data. The Itron 100G Datalogging gas endpoint adds functionality by storing
up to 40 days of hourly data.
This installation guide provides step-by-step instructions for installing the 100G gas endpoint and the 100G
Datalogging gas endpoint on a wide variety of meters. This installation guide refers to both 100G endpoint
versions as the 100G Datalogging gas endpoint. Mechanical installation procedures are identical for both
modules. 100G Datalogging gas endpoint compatible meters are listed in the Meter Compatibility List.
Transmission Modes
The 100G Datalogging gas endpoint can be set to transmit in Fixed Network, Mobile and Handheld, or Hard
to Read Mobile and Handheld Mode.
Fixed Network Mode The 100G Datalogging gas endpoint transmits a high-powered RF message every
60 seconds. Output power in this mode is 250 milliwatts or +24 dBm; expected battery life is 20 years.
Mobile and Handheld Mode The 100G Datalogging gas endpoint transmits a medium-powered RF
message every 15 seconds. Output power in this mode is 10 milliwatts or +10dBm; expected battery life is
20 years.
(Optional) Hard to Read Mobile and Handheld Mode The 100G Datalogging gas endpoint transmits a
high-powered RF message every 30 seconds. Output power in this mode is 250 milliwatts or +24dBm;
expected battery life decreases to 15 years in this mode. The Hard to Read Mobile and Handheld Mode
should only be used for exceptionally hard-to-read applications (such as meters installed on roof tops or in
sub-basements).
An FCC license is not required to read 100G Datalogging gas endpoint.
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100G Datalogging Gas Endpoint
Specifications
Functional Specifications
Description
Power Source
100G
100G Datalogging
Tamper Detection
Two "A" cell lithium batteries
One "A" cell lithium battery
FCC Compliance
Part 15 certified
Industry Canada Compliance
RSS-210 certified
Intrinsically Safe per
UL Class I, Division 1, Groups C and D
Product Identification
Numeric and barcoded endpoint type and serial number
Construction Materials
Gray polycarbonate housing and back plate with encapsulated
electronics
Operational Specifications
Description
Operating Temperatures
-40° to 158° F (-40° to +70° C)
Operating Humidity
5 to 95 percent relative humidity
Program Frequency
908 MHz
Transmit Frequency
Spread spectrum 908 to 924 MHz ISM band
Data Integrity
Verified in every data message
Tilt tamper and magnetic tamper
Related Documents
Document Title
Document Part Number
Gas Endpoint Meter Compatibility List
PUB-0117-002
Gas Endpoint Ordering Guide
PUB-0117-001
100G Datalogging Specification Sheet
Publication 100941SP-XX
Endpoint Link® Programming Guide
TDC-0744
Meter Compatibility List
This table lists meters compatible with the 100G Datalogging gas endpoint. Due to continuous research,
product improvements, and enhancements, Itron reserves the right to change this list without notice.
Note On rare occasions the location of endpoint-to-meter mounting holes on older
diaphragm gas meters might not match up with the mounting holes on the 100G
Datalogging gas endpoint. This can prevent the 100G Datalogging gas endpoint from
properly mounting to the meter.
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100G Datalogging Gas Endpoint
100G Series Meter Compatibility List
Mfg.
Model
Description
Class
Comments
Endpoint Type
Endpoint Part
No.
Elster American/ Canadian
W75AL
Residential
Aluminum case meters
only
100G
100G Datalogging
ERG-5000-001
ERG-5002-001
Elster American/ Canadian
AL-175
Residential
Aluminum case meters
only
100G
100G Datalogging
ERG-5000-001
ERG-5002-001
Elster American/ Canadian
AC-175
Residential
Aluminum case meters
only
100G
100G Datalogging
ERG-5000-001
ERG-5002-001
Elster American/ Canadian
AT-175
Residential
Aluminum case meters
only
100G
100G Datalogging
ERG-5000-001
ERG-5002-001
Elster American/ Canadian
ALC-175
Residential
Aluminum case meters
only
100G
100G Datalogging
ERG-5000-001
ERG-5002-001
Elster American/ Canadian
AT-210
Residential
Aluminum case meters
only
100G
100G Datalogging
ERG-5000-001
ERG-5002-001
Elster American/ Canadian
AL-225
Residential
Aluminum case meters
only
100G
100G Datalogging
ERG-5000-001
ERG-5002-001
Residential
Aluminum case meters
only
100G
100G Datalogging
ERG-5000-001
ERG-5002-001
Canada only
Elster American/ Canadian
AC-250
Elster American/ Canadian
AL-250
Residential
Aluminum case meters
only
100G
100G Datalogging
ERG-5000-001
ERG-5002-001
Elster American/ Canadian
AM-250
Residential
Aluminum case meters
only
100G
100G Datalogging
ERG-5000-001
ERG-5002-001
Elster American/ Canadian
AR-250
Residential
Aluminum case meters
only
100G
100G Datalogging
ERG-5000-001
ERG-5002-001
Elster American/ Canadian
AT-250
Residential
Aluminum case meters
only
100G
100G Datalogging
ERG-5000-001
ERG-5002-001
Elster American/ Canadian
AL-310
Residential
Aluminum case meters
only
100G
100G Datalogging
ERG-5000-001
ERG-5002-001
Elster American/ Canadian
AL-350
Residential
Aluminum case meters
only
100G
100G Datalogging
ERG-5000-001
ERG-5002-001
Elster American/ Canadian
AT-350
Residential
Aluminum case meters
only
100G
100G Datalogging
ERG-5000-001
ERG-5002-001
Elster American/ Canadian
AL-425
Residential
Aluminum case meters
only
100G
100G Datalogging
ERG-5000-001
ERG-5002-001
Elster American/ Canadian
AC-630
Residential
Aluminum case meters
only
100G
100G Datalogging
ERG-5000-001
ERG-5002-001
Elster American/ Canadian
5B 225
Aluminum case
Residential
100G
100G Datalogging
ERG-5000-001
ERG-5002-001
Elster American/ Canadian
35B
Iron case
Commercial
100G
100G Datalogging
ERG-5000-007
ERG-5002-007
Elster American/ Canadian
60B
Iron case
Commercial
100G
100G Datalogging
ERG-5000-007
ERG-5002-007
Elster American/ Canadian
80B
Iron case
Commercial
100G
100G Datalogging
ERG-5000-007
ERG-5002-007
Elster American/ Canadian
250B
Iron case
Commercial
100G
100G Datalogging
ERG-5000-007
ERG-5002-007
Elster American/ Canadian
500B
Iron case
Commercial
100G
100G Datalogging
ERG-5000-007
ERG-5002-007
Elster American/ Canadian
AL800
100G
100G Datalogging
ERG-5000-007
ERG-5002-007
TDC-0823-005
Commercial
Must have front reading
index.
Aluminum case meters
only
100G Datalogging Installation Guide - Direct Mount
Proprietary and Confidential
100G Datalogging Gas Endpoint
Mfg.
Model
Elster American/ Canadian
Class
Comments
Endpoint Type
Endpoint Part
No.
AL1000
Commercial
Aluminum case meters
only
100G
100G Datalogging
ERG-5000-007
ERG-5002-007
Elster American/ Canadian
AL1400
Commercial
Aluminum case meters
only
100G
100G Datalogging
ERG-5000-007
ERG-5002-007
Elster American/ Canadian
AL2300
Commercial
Aluminum case meters
only
100G
100G Datalogging
ERG-5000-007
ERG-5002-007
Elster American/ Canadian
AL3000
Commercial
Aluminum case meters
only
100G
100G Datalogging
ERG-5000-007
ERG-5002-007
Elster American/ Canadian
AL5000
Commercial
Aluminum case meters
only
100G
100G Datalogging
ERG-5000-007
ERG-5002-007
Sensus/Invensys/
Equimeter/Rockwell
R-175
11-tooth
Residential
24- and 30-tooth gears are
not compatible.
100G
100G Datalogging
ERG-5000-002
ERG-5002-002
Sensus/Invensys/
Equimeter/Rockwell
R-200
11-tooth
Residential
100G
100G Datalogging
ERG-5000-002
ERG-5002-002
Sensus/Invensys/
Equimeter/Rockwell
RT-200
11-tooth
Residential
100G
100G Datalogging
ERG-5000-002
ERG-5002-002
Sensus/Invensys/
Equimeter/Rockwell
RC-225
11-tooth (Canada only) Residential
24- and 30-tooth gears are
not compatible.
100G
100G Datalogging
ERG-5000-002
ERG-5002-002
Sensus/Invensys/
Equimeter/Rockwell
RT-225
11-tooth
Residential
24- and 30-tooth gears are
not compatible.
100G
100G Datalogging
ERG-5000-002
ERG-5002-002
Sensus/Invensys/
Equimeter/Rockwell
RC-230
11-tooth
Residential
24- and 30-tooth gears are
not compatible.
100G
100G Datalogging
ERG-5000-002
ERG-5002-002
Sensus/Invensys/
RCM-230
(RC-230 Metric)
16-tooth
Residential
24- and 30-tooth gears are
not compatible.
100G
100G Datalogging
ERG-5000-003
ERG-5002-003
Sensus/Invensys/
Equimeter/Rockwell
RT-230
11-tooth
Residential
100G
100G Datalogging
ERG-5000-002
ERG-5002-002
Sensus/Invensys/
Equimeter/Rockwell
R-275
11-tooth
Residential
100G
100G Datalogging
ERG-5000-002
ERG-5002-002
Sensus/Invensys/
Equimeter/Rockwell
RT-275
11-tooth
Residential
100G
100G Datalogging
ERG-5000-002
ERG-5002-002
Sensus/Invensys/
Equimeter/Rockwell
S-275
(side connection)
11-tooth
Residential
24- and 30-tooth gears are
not compatible.
100G
100G Datalogging
ERG-5000-002
ERG-5002-002
Sensus/Invensys/
Equimeter/Rockwell
R-315
11-tooth
Residential
24- and 30-tooth gears are
not compatible.
100G
100G Datalogging
ERG-5000-002
ERG-5002-002
Sensus/Invensys/
Equimeter/Rockwell
250
11-tooth
Residential
24- and 30-tooth gears are
not compatible.
100G
100G Datalogging
ERG-5000-002
ERG-5002-002
Sensus/Invensys/
Equimeter/Rockwell
310
11-tooth
Residential
100G
100G Datalogging
ERG-5000-002
ERG-5002-002
Sensus/Invensys/
Equimeter/Rockwell
S-110
11-tooth
Residential
100G
100G Datalogging
ERG-5000-002
ERG-5002-002
Sensus/Invensys/
Equimeter/Rockwell
S-200
11-tooth
Residential
100G
100G Datalogging
ERG-5000-002
ERG-5002-002
Sensus/Invensys/
Equimeter/Rockwell
S-175
18-tooth
Residential
24- and 30-tooth gears are
not compatible.
100G
100G Datalogging
ERG-5000-004
ERG-5002-004
Sensus/Invensys/
Equimeter/Rockwell
RT-100
18-tooth
Residential
24- and 30-tooth gears are
not compatible
100G
100G Datalogging
ERG-5000-004
ERG-5002-004
Sensus/Invensys/
Equimeter/Rockwell
S-190
18-tooth
Residential
24- and 30-tooth gears are
not compatible.
100G
100G Datalogging
ERG-5000-004
ERG-5002-004
Sensus/Invensys/
Equimeter/Rockwell
S-120
11-tooth
Residential
100G
100G Datalogging
ERG-5000-002
ERG-5002-002
Equimeter/Rockwell
TDC-0823-005
Description
24- and 30-tooth gears are
not compatible.
100G Datalogging Installation Guide - Direct Mount
Proprietary and Confidential
100G Datalogging Gas Endpoint
Mfg.
Model
Description
Class
Sensus/Invensys/
Equimeter/Rockwell
T-120
11-tooth
Sensus/Invensys/
Equimeter/Rockwell
T-110
Sensus/Invensys/
Equimeter/Rockwell
Endpoint Type
Endpoint Part
No.
Residential
100G
100G Datalogging
ERG-5000-002
ERG-5002-002
11-tooth
Residential
100G
100G Datalogging
ERG-5000-002
ERG-5002-002
415
18-tooth
Residential
100G
100G Datalogging
ERG-5000-004
ERG-5002-004
Sensus/Invensys/
Equimeter/Rockwell
RT-360
18-tooth
Residential
100G
100G Datalogging
ERG-5000-004
ERG-5002-004
Sensus/Invensys/
Equimeter/Rockwell
MR-5
(S-275 Metric)
16-tooth
Residential
100G
100G Datalogging
ERG-5000-003
ERG-5002-003
Sensus/Invensys/
Equimeter/Rockwell
MR-8
(R-275 Metric)
16-tooth
Residential
100G
100G Datalogging
ERG-5000-003
ERG-5002-003
Sensus/Invensys/
Equimeter/Rockwell
MR-9
(R-315 Metric)
16-tooth
Residential
100G
100G Datalogging
ERG-5000-003
ERG-5002-003
Sensus/Invensys/
Equimeter/Rockwell
MR-12
(415 Metric)
16-tooth
Residential
100G
100G Datalogging
ERG-5000-003
ERG-5002-003
Sensus/Invensys/
Equimeter/Rockwell
750
Commercial
Vertical index only.
100G
100G Datalogging
ERG-5000-008
ERG-5002-008
Sensus/Invensys/
Equimeter/Rockwell
1000
Commercial
Vertical index only
100G
100G Datalogging
ERG-5000-008
ERG-5002-008
Sensus/Invensys/
Equimeter/Rockwell
1600
Commercial
Vertical index only
100G
100G Datalogging
ERG-5000-008
ERG-5002-008
Sensus/Invensys/
Equimeter/Rockwell
3000
Commercial
Vertical index only
100G
100G Datalogging
ERG-5000-008
ERG-5002-008
Sensus/Invensys/
Equimeter/Rockwell
5000
Commercial
Vertical index only
100G
100G Datalogging
ERG-5000-008
ERG-5002-008
Sensus/Invensys/
Equimeter/Rockwell
10000
Commercial
Vertical index only
100G
100G Datalogging
ERG-5000-008
ERG-5002-008
Sensus/Invensys/
Equimeter/Rockwell
750, 1000, 1600, Aluminum Box Direct
3000, 5000, 10000 Reading (VDR) Index
Commercial
Requires SCR-0062-001
mounting screws (to be
purchased separately).
100G
100G Datalogging
ERG-5000-008
ERG-5002-008
National/ Lancaster
175
Residential
Itron/Srague/
100G
Schlumberger/
100G Datalogging
Actaris direct-read
(odometer) indexes cannot
be used. National indexes
with bow-tie shaped
wriggler cannot be used.
ERG-5000-006
ERG-5002-006
National/ Lancaster
U175/ UL175
Residential
Itron/Srague/
100G
Schlumberger/
100G Datalogging
Actaris direct-read
(odometer) indexes cannot
be used. National indexes
with bow-tie shaped
wriggler cannot be used.
ERG-5000-006
ERG-5002-006
National/ Lancaster
250
Residential
Itron/Srague/
100G
Schlumberger/
100G Datalogging
Actaris direct-read
(odometer) indexes cannot
be used. National indexes
with bow-tie shaped
wriggler cannot be used.
ERG-5000-006
ERG-5002-006
TDC-0823-005
Comments
Older meters may have
endpoint-to-meter
mounting hole variations
that can make them
incompatible.
24- and 30-tooth gears are
not compatible.
24- and 30-tooth gears are
not compatible.
100G Datalogging Installation Guide - Direct Mount
Proprietary and Confidential
100G Datalogging Gas Endpoint
Mfg.
Model
Description
Class
Comments
Endpoint Type
Endpoint Part
No.
Itron/Actaris/
Schlumberger/ Sprague
175
3-hole index cover
2-hole index cover
Residential
Index covers with 3
mounting holes
100G
100G Datalogging
ERG-5000-005
ERG-5002-005
Itron/Actaris/
Schlumberger/ Sprague
175 WC
3-hole index cover
Residential
Index boxes with 3
mounting holes
100G
100G Datalogging
ERG-5000-005
ERG-5002-005
Itron/Actaris/
Schlumberger/ Sprague
175
Combination
3-hole index cover
Integrated regulator
Residential
Index boxes with 3
mounting holes
100G
100G Datalogging
ERG-5000-005
ERG-5002-005
Itron/Actaris/
Schlumberger/ Sprague
210
Residential
100G
100G Datalogging
ERG-5000-005
ERG-5002-005
Itron/Actaris/
Schlumberger/ Sprague
240
Canadian Version of
250
Residential
100G
100G Datalogging
ERG-5000-005
ERG-5002-005
Itron/Actaris/
Schlumberger/ Sprague
240
Combination
Integrated regulator
Residential
100G
100G Datalogging
ERG-5000-005
ERG-5002-005
Itron/Actaris/
Schlumberger/ Sprague
240
Residential
100G
100G Datalogging
ERG-5000-005
ERG-5002-005
Itron/Actaris/
Schlumberger/ Sprague
240
1-hole index cover flat
face meter
Residential
Requires Itron 1A Adapter 100G
Kit, CFG-0015-001 Kit
100G Datalogging
Itron/Actaris/
Schlumberger/ Sprague
240
2-hole index cover
Residential
100G
100G Datalogging
ERG-5000-005
ERG-5002-005
Itron/Actaris/
Schlumberger/ Sprague
250
Residential
100G
100G Datalogging
ERG-5000-005
ERG-5002-005
Itron/Actaris/
Schlumberger/ Sprague
250 WC
Residential
100G
100G Datalogging
ERG-5000-005
ERG-5002-005
Itron/Actaris/
Schlumberger/ Sprague
250
Combination
Integrated regulator
Residential
100G
100G Datalogging
ERG-5000-005
ERG-5002-005
Itron/Actaris/
Schlumberger/ Sprague
1A
Flat face meter,
Residential
Requires Itron 1A Adapter 100G
Kit,
CFG-0015-001
100G Datalogging
Itron/Actaris/
Schlumberger/ Sprague
METRIS 250
Slant-face meter
Residential
100G
100G Datalogging
ERG-5000-005
ERG-5002-005
Itron/Actaris/
Schlumberger/ Sprague
305
Combination
Integrated regulator
Residential
100G
100G Datalogging
ERG-5000-005
ERG-5002-005
Itron/Actaris/
Schlumberger/ Sprague
400
Slant-face meter
Residential
100G
100G Datalogging
ERG-5000-005
ERG-5002-005
Itron/Actaris/
Schlumberger/ Sprague
400A
Slant-face meter
Residential
100G
100G Datalogging
ERG-5000-005
ERG-5002-005
Itron/Actaris/
Schlumberger/ Sprague
675A
Top-mount index
Commercial
Requires Itron/Actaris
100G
adapter p/n 80005901-001; 100G Datalogging
purchase from
Itron/Actaris
ERG-5000-007
ERG-5002-007
Itron/Actaris/
Schlumberger/ Sprague
800A
Top-mount index
Commercial
Requires Itron/Actaris
100G
adapter p/n 80005901-001; 100G Datalogging
purchase from
Itron/Actaris
ERG-5000-007
ERG-5002-007
Itron/Actaris/
Schlumberger/ Sprague
1000A
Top-mount index
Commercial
Requires Itron/Actaris
100G
adapter p/n 80005901-001; 100G Datalogging
purchase from
Itron/Actaris
ERG-5000-007
ERG-5002-007
TDC-0823-005
Includes 3-dial, 2cf
indexes.
100G Datalogging Installation Guide - Direct Mount
Proprietary and Confidential
ERG-5000-005
+ CFG-0015-001
ERG-5002-005
CFG-0015-001
ERG-5000-005 +CFG0015-001
ERG-5002-005
+CFG-0015-001
100G Datalogging Gas Endpoint
Mfg.
Model
EMCO
#2 ½
EMCO
Description
Endpoint Type
Endpoint Part
No.
Commercial
100G
100G Datalogging
ERG-5000-008
ERG-5002-008
#3
Commercial
100G
100G Datalogging
ERG-5000-008
ERG-5002-008
EMCO
#4
Commercial
100G
100G Datalogging
ERG-5000-008
ERG-5002-008
EMCO
#4 ½
Commercial
100G
100G Datalogging
ERG-5000-008
ERG-5002-008
EMCO
#5
Commercial
100G
100G Datalogging
ERG-5000-008
ERG-5002-008
Dresser ROOTS
Series B3
8C - 56M
8C - 16M
CTR
TC
(No pulser
Class
Commercial
To attach an Elster
American endpoint, install
Dresser's Elster American
AMR adapter kit.
100G
ERG-5000-001
100G Datalogging Dresser ERG-5002-001
adapter P/N 059599-000
Commercial
To attach an Elster
American endpoint, install
Dresser's Elster American
AMR adapter kit.
100G
100G Datalogging
Dresser adapter P/N
058530-610
No instrument drive)
Dresser ROOTS
Series A1
(LMMA)
CTR
Comments
ERG-5000-001
ERG-5002-001
1.5M - 5M
(No pulser
No instrument drive)
Dresser ROOTS
Series A1
(LMMA)
7M - 16M
CTR
(No pulser
No instrument drive)
Commercial
To attach an Elster
American endpoint, install
Dresser's Elster American
adapter kit.
100G
ERG-5000-001
100G Datalogging Dresser ERG-5002-001
adapter P/N 058531-610
Dresser ROOTS
Series A1
(LMMA)
Commercial
1.5M - 16M
TC
(No pulser
No instrument drive)
To attach an Elster
American endpoint, install
Dresser's Elster American
AMR adapter kit.
100G
100G Datalogging
Dresser adapter P/N
058224-641
Dresser ROOTS
5C/8C15
Series Z compact meter Commercial
To attach an Elster
American endpoint, install
Dresser's Elster American
adapter kit.
100G
ERG-5000-001
100G Datalogging Dresser ERG-5002-001
adapter P/N 059847-000
Dresser ROOTS
B3/LMMA
Instrument drive
Standard index drive and
no instrument.
100G
100G Datalogging
Commercial
ERG-5000-001
ERG-5002-001
ERG-5000-007
ERG-5002-007
Installation Prerequisites
Prior to installation, verify you have the following items:
100G Datalogging gas endpoints designed for your specific brand of residential or commercial gas meters
(endpoints include new tamper seals).
A compatible meter (see the Meter Compatibility List on page 2).
A compatible index. Itron 100G Datalogging gas endpoints are compatible with standard dial and directread (odometer) indexes. Exceptions are noted on the Meter Compatibility List on page 2.
Installation tools (provided by installer or customer)
Small and medium flat-blade or Phillips screwdrivers - to remove and tighten index and index-cover
screws.
Side-cutting plier/wire snips - to cut wire seals, if applicable.
TDC-0823-005
100G Datalogging Installation Guide - Direct Mount
Proprietary and Confidential
100G Datalogging Gas Endpoint
Small putty knife - residential meters.
Meter seals, wire seal, and seal press - to protect the meter from tampering, if applicable.
11/32-inch nut driver or other blunt tool - to securely seat new tamper plugs over screw holes.
Itron programming device to program and check 100G Datalogging gas endpoint installation and
operation:
FC200SR handheld computer with Endpoint-Link or Endpoint-Link Pro software version 5.3
or higher or
FC300 with SRead with Endpoint-Link or Endpoint Link Pro version 5.5 or higher or
900 MHz Belt Clip Radio with Endpoint-Link version 5.5 or higher and a customer-supplied
laptop
Replacement screws - to mount the 100G Datalogging gas endpoint assembly to the meter and the
index to the endpoint housing:
Replacement Screws
Meter
To mount the 100G
Datalogging gas
endpoint on the meter:
Elster American
1/4 - 20 x 5/8" slotted, Fillister
head
8 - 32 x 3/16" slotted, Fillister
head
Sensus/Rockwell
10 - 24 x 5/8" slotted, Fillister
head
6 - 32 x 5/8" slotted, Fillister head
Itron/Sprague
10 - 24 x 5/8" slotted, Fillister
head
10 - 24 x 1/4" slotted, Fillister
head
National/Lancaster 10 - 24 x 3/4" Phillips, flathead, stainless steel
Itron Part
Number
SCR-0014-004
To mount the index on the
100G Datalogging gas
endpoint housing:
10 - 24 x 3/8" thread-forming,
Phillips pan-head to mount
indexes with legs
6 - 19 x 3/8" thread-forming,
Phillips, Fillister head to mount
indexes with screw holes
Commercial
Meter
To mount the 100G
Itron Part
Datalogging commercial Number
endpoint on the meter:
Elster American
2A x 3.25" length, slotted
round-head drilled to accept
utility-approved wire seals
SCR-0062-001
Sensus/Rockwell
2A x 3.63" length, slotted
round-head drilled to accept
utility-approved wire seals
SCR-0062-002
Sensus/Rockwell
For Aluminum Box Direct
Reading (VDR) index only
TDC-0823-005
100G Datalogging Installation Guide - Direct Mount
Proprietary and Confidential
Itron Part
Number
SCR-0017-001
SCR-0037-001
To mount the index (and
Itron Part
index assembly, if
Number
applicable) on the 100G
Datalogging commercial
endpoint housing:
12 - 24 x 1/2" slotted, Fillister
head machine screws, drilled to
accept utility-approved wire seals
2A x 2.94" length, slotted round- SCR-0062-003
head
100G Datalogging Gas Endpoint
Installation Overview
Installing the 100G Datalogging gas endpoint on a meter involves four tasks:
1. Removing the index cover and index from the 100G Datalogging gas endpoint.
2. Assembling the 100G Datalogging gas endpoint and index.
3. Programming the 100G Datalogging gas endpoint assembly.
4. Attaching the 100G Datalogging gas endpoint to the meter.
TDC-0823-005
100G Datalogging Installation Guide - Direct Mount
Proprietary and Confidential
CHAPTER 2
Elster American Meter Installation
This chapter provides the instructions to install the 100G Datalogging gas endpoint on an Elster American
Meter.
Note Properly dispose all unused screws, old index covers, gaskets, tamper seals, and other
leftover materials. Do not leave materials on customer premises.
To remove the index from the meter
1. Remove the four index cover screws and the index cover from the Elster American meter. Alternate screw
removal following the numbered pattern in the photo.
2. Examine the mounting screws. If they are 5/8" long and not corroded, keep them to re-attach the 100G
Datalogging gas endpoint assembly. If the screws are not the correct length or if the screws are corroded,
discard.
Note You may use the removed index cover as a temporary storage container for
screws. Properly dispose all unused screws, old index covers, gaskets, tamper seals, and
other leftover materials. Do not leave materials on customer premises.
TDC-0823-005
100G Datalogging Installation Guide - Direct Mount
Proprietary and Confidential
10
Elster American Meter Installation
3. Unscrew one index mounting screw completely. Hold one hand under the index to catch the screw. While
removing the other mounting screw, pull the index away from the meter to keep the index backplate
against the back of the screw. Remove the screw completely after the index is free of the meter.
Set the index aside where it will not be damaged or fill with dirt, rain or snow. The index will be mounted
to the endpoint later in this procedure. Verify the index mounting screws are 3/16" long and not corroded.
If the screws are the correct length and not corroded, retain for later use. If the original screws were
discarded, use the correct replacement screws (see Installation Prerequisites on page 7.)
4. Remove the old gasket, gasket residue and dirt from the meter (if applicable). The meter face must be free
of gasket residue before you install the 100G Datalogging gas endpoint.
TDC-0823-005
100G Datalogging Installation Guide - Direct Mount
Proprietary and Confidential
11
Elster American Meter Installation
To assemble the 100G Datalogging gas endpoint and index
1. Separate the 100G Datalogging gas endpoint housing from the cover by pulling the cover straight out from
the housing.
2. Set the endpoint cover aside where it will not be damaged or fill with rain, dirt or snow. The cover will be
used later in this installation procedure.
Note Elster American Meter indexes are available in different models:
Index wrigglers on one-foot meters with drive slots Index meters on two-foot meters with drive posts
An Elster American index with mounting screw holes An Elster American index with mounting slots
TDC-0823-005
100G Datalogging Installation Guide - Direct Mount
Proprietary and Confidential
12
Elster American Meter Installation
If your index has mounting screw slots, skip steps 3 and 4. If your index has mounting screw holes,
perform steps 3 and 4, and skip steps 5 and 6.
3. Using the original index mounting screw or a replacement screw, if necessary, place one 8 - 32 3/16"
screw into the index's right-hand mounting screw hole.
4. Attach the screw to the endpoint housing's right-index mounting post just enough to hold the screw and
the right end of the index in place.
5. Screw one 8 - 32 x 3/16" screw into the right index mounting post one or two turns. Do not tighten the
screw.
6. Place the right index mounting screw slot under the screw head. Do not tighten the screw.
7. Slide the index drive post into the endpoint wriggler. Verify positive engagement.
Caution If the index wriggler has a drive slot, place the endpoint wriggler's drive post into
the index drive slot. Failure to mate the endpoint wriggler with the index drive post (or slot)
can cause binding and lead to poor registration or meter failure.
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Elster American Meter Installation
8. Install and tighten the left index mounting screw (for indexes with either mounting screw slots or holes).
Tighten the right index mounting screw. Install and tighten index mounting screws evenly.
9. Slide the endpoint cover over the index and housing. The endpoint label should be clearly visible and
easily read.
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Elster American Meter Installation
Programming the 100G Datalogging Gas Endpoint Assembly
Program the 100G Datalogging gas endpoints using:
A FC200SR handheld computer with Endpoint-Link® or Endpoint-Link Pro version 5.3 or higher or
A FC300 with SRead handheld computer with Endpoint-Link or Endpoint-Link Pro version 5.5 or higher
or
A 900MHz Belt Clip Radio with Endpoint-Link version 5.5 or higher and a customer-supplied laptop. The
Belt Clip Radio connects to the user-supplied laptop using a USB cable or Bluetooth.
See the Endpoint-Link v5.3 (or higher) Endpoint Programming Guide (TDC-0744) for more complete
programming information.
FC200SR
FC300 with SRead
900MHz Belt Clip Radio
Caution The 100G Datalogging gas endpoint must be programmed before use.
Follow the steps in this section to properly program the endpoint.
The endpoint is programmed based on the meter's drive rate. Take note of the index drive rate shown on a
lower left dial on the index. The endpoint is programmed based on the drive rate. Elster American meter index
drive rates are either 1-cubic foot, 2-cubic feet or 0.05 cubic meters (not shown below).
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To program the 100G Datalogging gas endpoint
1. Program the meter drive rate into the 100G Datalogging gas endpoint using the endpoint programming
device. For all programming and "Check Endpoint" operations, hold the handheld programmer as close to
vertical as possible. For best success, keep the handheld programmer within 6 feet of the target endpoint.
Verify you have the correct programming mode (Fixed Network Mode, Mobile/Handheld Mode, or Hard
to Read Mobile/Handheld Mode) for your application. Programming parameters are based on the
configuration file loaded into the endpoint programming device.
During programming, the 100G Datalogging gas endpoint is set to the nearest 100 cubic feet; the last two
digits (tens and units) are programmed as zeros (0). After programming is complete, the endpoint
assembly will read to the nearest cubic foot.
2. Slowly turn the endpoint's drive wriggler two turns in the direction shown on the index drive rate. This
verifies the endpoint is counting properly after assembly.
Caution Do not turn the drive wriggler faster than one turn per second.
3. Read or Check the 100G Datalogging gas endpoint using the endpoint programming device.
If the read result is higher than the number programmed in Step 1, the 100G Datalogging gas endpoint
is counting correctly.
If the read result is not higher than the number programmed in Step 1, replace the 100G Datalogging
gas endpoint.
Attaching the 100G Datalogging Gas Endpoint Assembly to the
Meter
After programming the 100G Datalogging gas endpoint, attach the endpoint assembly to the Elster American
Meter.
Warning For 5B Meters only: If the 100G Datalogging gas endpoint will be installed
on a 5B-225 aluminum meter, cut 1/16" off each endpoint wriggler post to prevent
the wriggler from rubbing on the face of the nut holding the meter drive dog in place.
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To attach the 100G Datalogging gas endpoint to the meter
1. Align the endpoint wriggler to connect with the drive post (or slot) of the meter.
For one-foot meters: Align the endpoint assembly wriggler perpendicular to the meter drive post.
For two-foot meters: Align the endpoint assembly wriggler perpendicular to the meter drive slot. The
pin on the endpoint wriggler may be installed inside or outside the meter drive slot. For easy assembly,
Itron recommends installing the pin on the 100G Datalogging gas endpoint wriggler outside the meter
drive slot.
2. Carefully align the endpoint's four screw holes with the holes on the meter. Attach using the original
mounting screws if they are the correct size and are not corroded (1/4 - 20 x 5/8" screws.) If the original
screws were discarded, use the correct replacement screws (see Installation Prerequisites on page 7).
Tighten in an alternating, diagonal pattern as shown in the photo:
Insert first screw and tighten 1/4 to 1/2 turn after the screw contacts the meter connection.
Insert the second screw and tighten 1/4 to 1/2 turn after contact with the meter connection.
Insert the third screw and tighten 1/4 to 1/2 turn after contact with the meter connection.
Insert the last screw and tighten 1/4 to 1/2 turn after contact with the meter connection.
Return to the first screw and tighten. Continue with the second, third and last screws until all screws are
tight. Use equal screw tension to tighten each screw.
Note Meter manufacturers: torque the mounting screws 15 to 20 inch-pounds.
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3. Place new tamper seals over the two screws with tamper seal mounts. Press tamper seals into place using
an 11/32" nut driver or similar blunt tool.
4. Complete necessary paperwork and verify all excess materials are removed from the customer's premises.
100G Datalogging gas endpoint installation on the Elster American meter is complete.
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CHAPTER 3
Sensus/Rockwell Meter Installation
This chapter provides the instructions to install the 100G Datalogging gas endpoint on a Sensus/Rockwell
Meter. These instructions apply to 11-tooth, 16-tooth, and 18-tooth Sensus 100G Datalogging gas endpoints.
Note Sensus meters are also known as Invensys, Equimeter, and Rockwell. For these
instructions, all meter types are referred to as Sensus meters.
100G Datalogging gas endpoint
Sensus 11-tooth
Sensus 16-tooth
Sensus 18-tooth
To remove the index from the meter
1. Remove the four index cover screws and the index cover from the Sensus meter. Alternate screw removal
following the numbered pattern as shown in the photo.
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2. Examine the mounting screws. If they are 5/8" long and not corroded, keep them to attach the 100G
Datalogging gas endpoint assembly. If the screws are not the correct length or if the screws are corroded,
discard.
Note You may use the removed index cover as a temporary storage container for
screws. Properly dispose all unused screws, old index covers, gaskets, tamper seals, and other
leftover materials. Do not leave materials on customer premises.
3. Unscrew one index mounting screw completely. Hold one hand under the index to catch the screw. While
removing the other mounting screw, pull the index away from the meter to keep the index backplate
against the back of the screw. Remove the screw completely after the index is free of the meter.
4. Set the index aside where it will not be damaged or fill with dirt, rain or snow. The index will be mounted
in the endpoint later in this procedure. Verify the index mounting screws are 5/8" long and not corroded.
If the screws are the correct length and not corroded, retain for later use. If the original screws are
discarded, use the correct replacement screws (see Installation Prerequisites on page 7.)
5. Remove the old gasket, gasket residue, and dirt from the meter (if applicable). The meter face must be free
of gasket residue or dirt before you install the 100G Datalogging gas endpoint.
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To assemble the 100G Datalogging gas endpoint and index
1. Separate the 100G Datalogging gas endpoint housing from the cover by pulling the cover straight out from
the housing. Set the endpoint cover aside where it will not be damaged or fill with rain, dirt or snow. The
cover is used later in this installation procedure.
2. Place the index drive gear (1) in the housing wriggler gear cup (2) of the endpoint. The example shows an
11-tooth drive gear. Your index may be a 16- or 18-tooth gear. Use the appropriate 100G Datalogging gas
endpoint for your specific meter. See the Meter Compatibility List on page 2 for more information.
3. After the drive gear aligns with the wriggler gear, the mounting holes line up.
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Sensus/Rockwell Meter Installation
4. Using the original index mounting screw or a replacement screw (if necessary), place one 6 - 32 5/8"
screw into the index's right mounting screw hole. Attach the screw to the endpoint housing's right-index
mounting post just enough to hold the screw and the right end of the index in place. Install and tighten the
left index mounting screw. Tighten the right index mounting screw completely. Install and tighten index
mounting screws evenly.
5. Slide the endpoint cover over the index and housing. Verify the cover is installed correctly. The endpoint
label should be clearly visible and easily read.
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Sensus/Rockwell Meter Installation
Programming the 100G Datalogging Gas Endpoint Assembly
100G Datalogging gas endpoint s can be programmed using:
A FC200SR handheld computer with Endpoint-Link® or Endpoint-Link Pro version 5.3 or higher or
A FC300 with SRead handheld computer with Endpoint-Link or Endpoint-Link Pro version 5.5 or higher
or
A 900MHz Belt Clip Radio with Endpoint-Link version 5.5 or higher and a customer-supplied laptop. The
Belt Clip Radio connects to the user-supplied laptop using a USB cable or Bluetooth.
See the Endpoint-Link v5.3 (or higher) Endpoint Programming Guide (TDC-0744) for more complete
programming information.
FC200SR
FC300 with SRead
900MHz Belt Clip Radio
Caution The 100G Datalogging gas endpoint must be programmed before use. Follow
the steps in this section to properly program the endpoint.
Take note of the index drive rate shown on a lower left dial on the index. The endpoint is programmed based
on the drive rate. Sensus meter index drive rates are 2-cubic feet or 0.05 cubic meters.
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Sensus/Rockwell Meter Installation
To program the 100G Datalogging gas endpoint
1. Program the index drive rate into the 100G Datalogging gas endpoint using the endpoint programming
device. For all programming and "Check Endpoint" operations, hold the handheld programmer as close to
vertical as possible. For best success, keep the handheld programmer within 6 feet of the target endpoint.
Verify you have the correct programming mode (Fixed Network Mode, Mobile/Handheld Mode, or Hard
to Read Mobile/Handheld Mode) for your application. Programming parameters are based on the
configuration file loaded into the endpoint programming device.
During programming, the 100G Datalogging gas endpoint is set to the nearest 100 cubic feet; the last two
digits (tens and units) are programmed as zeros (0). After programming is complete, the endpoint
assembly will read to the nearest cubic foot.
2. Slowly turn the endpoint's drive wriggler two turns in the direction shown on the index drive rate. This
verifies the endpoint is counting properly after assembly.
Caution Do not turn the drive wriggler faster than one turn per second.
3. Read or Check the 100G Datalogging gas endpoint using the endpoint programming device.
If the read result is higher than the number programmed in Step 1, the 100G Datalogging gas endpoint
is counting correctly.
If the read result is not higher than the number programmed in Step 1, replace the 100G Datalogging
gas endpoint.
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Sensus/Rockwell Meter Installation
Attaching the 100G Datalogging Gas Endpoint Assembly to the
Sensus Meter
After 100G Datalogging gas endpoint programming is complete, attach the endpoint assembly to the Sensus
meter.
To attach the 100G Datalogging gas endpoint to the meter
1. Gently place the endpoint assembly against the front of the meter at angle.
2. Install and tighten endpoint-to-meter mounting screws in an alternating fashion.
Align the top right mounting screw-hole on the meter with the top right screw-hole on the endpoint.
Insert the top-right cover mounting screw and tighten the screw enough to hold it in place. Do not
completely tighten.
Rotate the endpoint assembly counterclockwise until the remaining three endpoint screw holes line up
with the holes in the meter. Use the original mounting screws if they were the correct size and not
corroded. If the original screws were discarded, use the correct replacement screws (see Installation
Prerequisites on page 7).
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Sensus/Rockwell Meter Installation
Install the remaining three mounting screws and tighten in the pattern shown in the photo.
a. Insert lower left mounting screw and tighten to snug position.
b. Tighten upper right mounting screw to snug position.
c. Insert upper left mounting screw and tighten to snug position.
d. Insert lower right mounting screw and tighten to snug position.
Tighten each mounting screw evenly.
Important Meter manufacturers: torque the mounting screws 15 to 20 inch-pounds.
3. Place a new tamper seal over the two screws with tamper seal cups. Press the new tamper seals into place
using an 11/32-inch nut driver (or similar blunt tool).
4. Complete any necessary paperwork and properly dispose excess installation materials and scrap from the
customer premises.
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Sensus/Rockwell Meter Installation
100G Datalogging gas endpoint installation on the Sensus Meter is complete.
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