Itron 100GDLAN AMR transceiver device for utility meters User Manual 100G Datalogging Installation Guide Direct Mount

Itron Inc AMR transceiver device for utility meters 100G Datalogging Installation Guide Direct Mount

Contents

Users Manual 1

Elster American and Itron Actaris Commercial Meter Installation TDC-0823-005 100G Datalogging Installation Guide - Direct Mount 57 Proprietary and Confidential To attach the 100G Datalogging commercial gas endpoint to the Elster American Meter commercial meter Warning Handle the 100G Datalogging commercial gas endpoint carefully so the metal passive radiator antenna is not damaged. 1. Tilt the 100G Datalogging commercial gas endpoint at an angle and turn the wriggler until the drive notches line up with the meter wriggler's drive teeth.
Elster American and Itron Actaris Commercial Meter Installation TDC-0823-005 100G Datalogging Installation Guide - Direct Mount 58 Proprietary and Confidential 2. Align the endpoint so the screw holes line up with the meter's top screw holes. Carefully lower the endpoint on the meter with the wriggler notches lining up with the meter's wriggler teeth. Warning The INLET label on the 100G Datalogging commercial gas endpoint must line up with the INLET label on the meter case. 3. Verify the bottom of the endpoint and the top of the meter meet. The endpoint housing should rest on top of the meter without gaps. Warning Do not press down on the 100G Datalogging commercial gas endpoint if a gap exists between the endpoint and the meter. A gap may be caused by misalignment of the endpoint wriggler and meter wriggler's drive teeth. Pushing down on the endpoint could damage the endpoint wriggler or meter drive teeth. To eliminate a gap, slowly turn the endpoint's upper wriggler back and forth until the endpoint aligns with the meter's drive teeth. 4.
Elster American and Itron Actaris Commercial Meter Installation TDC-0823-005 100G Datalogging Installation Guide - Direct Mount 59 Proprietary and Confidential 5. Place the index cover mounting plate on the 100G Datalogging commercial gas endpoint so the printing "FLOW FRONT AL800 AL1000 AL1400 AL2300 AL5000 TURBINE ROTARY" stamped on the plate is toward the front of the meter. (A gap between the mounting plate and meter at the screw locations is normal.) 6. Install four mounting screws included with the 100G Datalogging commercial gas endpoint and tighten them in an alternating diagonal sequence. For metal mounting plates with a flat screw surface, use endpoint mounting screws with internal tooth washers. For plastic mounting plates with tamper screw cups, use endpoint mounting screws (Use O-rings AS-568A-011, 5/16" ID x 7/16" OD for a maximum moisture seal). Turn each screw 1/4 to 1/2 turn after it contacts the mounting plate. If you have access to a torque driver, tighten mounting screws to 72 inch-pounds. 7. Place new tamper seals over screws (if mounting plate has tamper seal cups) and press into place with an 11/32" nut driver or similar blunt tool.
Elster American and Itron Actaris Commercial Meter Installation TDC-0823-005 100G Datalogging Installation Guide - Direct Mount 60 Proprietary and Confidential To attach the index/cover assembly on the meter 1. Place the mounting plate gasket (previously removed) on the index cover mounting plate. Align the gasket and index cover mounting plate screw holes. 2. Place the index/cover assembly on the index mounting plate. (The index must face the direction it faced before removal.) Attach the index/cover assembly on the mounting plate using original index screws. Insert one screw and tighten two turns to hold it in place on the mounting plate. Insert the second mounting screw and tighten until secure. Completely tighten the first mounting screw. Each index cover mounting screw must be tightened evenly. 3. Turn the 100G Datalogging commercial gas endpoint wriggler so it intersects with the index wriggler. Carefully lower the index-cover mounting plate assembly onto the 100G Datalogging commercial gas endpoint. 4. Install four endpoint mounting screws (SCR-0062-001, see Installation Prerequisites on page 7). Tighten screws in an alternating diagonal pattern. Insert the first screw and tighten enough to hold index assembly in place. Insert the second screw diagonal to first screw and tighten two to three turns. Insert the third screw, tightening two or three turns. Insert the fourth screw and tighten until secure. Tighten the first, second, and third screws until secure. Turn each screw 1/4 to 1/2 turn after it contacts the cover. Tighten each endpoint mounting screw evenly. If you have access to a torque-driver, tighten mounting screws to 72-inch pounds. 5. Install new tamper or wire seals. If tamper seals are installed, press into place with an 11/32 nut driver or similar blunt tool. Crimp the seal if utility-approved wire seals are installed.
Elster American and Itron Actaris Commercial Meter Installation TDC-0823-005 100G Datalogging Installation Guide - Direct Mount 61 Proprietary and Confidential This completes installation of the 100G Datalogging commercial gas endpoint on an Elster American Meter commercial meter.
Elster American and Itron Actaris Commercial Meter Installation TDC-0823-005 100G Datalogging Installation Guide - Direct Mount 62 Proprietary and Confidential Installing the 100G Datalogging Commercial Gas Endpoint on an Itron Commercial Meter This section provides instructions for installing the 100G Datalogging commercial gas endpoint on Itron/Sprague/Schlumberger 675A, 800A, and 1000A commercial meters. Installation requires an Itron adapter kit available from Itron, Owenton, KY. Itron Adapter Kit (Part Number 80005901-001) Adapter plate Endpoint mounting screws (4) Screw bushings (4) Tamper seals Extension driver Follow Removing the Index/Index Assembly from the Meter on page 52 to prepare the Itron/Schlumberger meter for installation. Program the 100G Datalogging commercial gas endpoint (see Programming the 100G Datalogging Gas Endpoint Assembly on page 55) prior to installation.
Elster American and Itron Actaris Commercial Meter Installation TDC-0823-005 100G Datalogging Installation Guide - Direct Mount 63 Proprietary and Confidential To attach the 100G Datalogging commercial gas endpoint to the meter 1. Turn the 100G Datalogging commercial gas endpoint over and place the four mounting screw bushings into the screw holes on the endpoint. 2. Turn the 100G Datalogging commercial gas endpoint on its side and align the wriggler with the meter's drive dog.
Elster American and Itron Actaris Commercial Meter Installation TDC-0823-005 100G Datalogging Installation Guide - Direct Mount 64 Proprietary and Confidential 3. Inlet lettering on the 100G Datalogging commercial gas endpoint must line up with Inlet lettering on the meter. Slowly lower the endpoint on the Itron/Sprague/Actaris/Schlumberger commercial meter aligning the drive dog and wriggler. The endpoint housing should rest on the top of the meter without gaps. Warning Do not press down on the 100G Datalogging commercial gas endpoint if a gap exists between the endpoint and the meter. A gap may be caused by misalignment of the endpoint wriggler and meter wriggler's drive teeth. Pushing down on the endpoint could damage the endpoint wriggler or meter drive teeth. To eliminate a gap, remove the 100G Datalogging commercial gas endpoint and repeat steps 2 and 3. To attach the index/cover assembly on the meter 1. Place the Itron adapter plate on the 100G Datalogging commercial gas endpoint with the two small screw holes in the adapter plate to the back of the meter.
Elster American and Itron Actaris Commercial Meter Installation TDC-0823-005 100G Datalogging Installation Guide - Direct Mount 65 Proprietary and Confidential 2. Place the extension driver on the 100G Datalogging commercial gas endpoint wriggler securely. 3. Align the index wriggler with the commercial 100G Datalogging commercial gas endpoint wriggler driver extension. 4. Install the two index mounting screws. Tighten the first screw two or three turns. Install second screw and tighten to secure. Tighten the first screw to a snug fit. Tighten each index mounting screw evenly.
Elster American and Itron Actaris Commercial Meter Installation TDC-0823-005 100G Datalogging Installation Guide - Direct Mount 66 Proprietary and Confidential 5. Place the index cover over the index with the clear side covering the index dials for easy reading. Align the holes in the index cover with the endpoint adapter plate mounting holes. Secure with the four mounting screws from the adapter kit. Tighten the mounting screws in a diagonal alternating pattern. Insert the first screw and tighten enough to hold the index in place. Insert the second screw and tighten two to three turns. Insert the third mounting screw and tighten two to three turns. Insert the fourth mounting screw and tighten. Tighten the first, third, and second screws. Turn each screw 1/4 to 1/2 turn after the screw contacts the index cover. Tighten each index mounting screw evenly. If you have access to a torque-driver, tighten mounting screws to 72-inch pounds. 6. Insert tamper seals in the tamper seal cups on the index cover and press into place with an 11/32 nut driver or similar blunt tool.
Elster American and Itron Actaris Commercial Meter Installation TDC-0823-005 100G Datalogging Installation Guide - Direct Mount 67 Proprietary and Confidential This completes installation of the commercial 100G Datalogging commercial gas endpoint on the Itron Commercial meter.
TDC-0823-005 100G Datalogging Installation Guide - Direct Mount 68 Proprietary and Confidential This chapter provides instructions to install the 100G Datalogging commercial gas endpoint on a Commercial Sensus/Rockwell diaphragm meter. Removing the Index/ Index Assembly from the Meter 100G Datalogging commercial gas endpoints can be mounted on Sensus/Rockwell Commercial Meters in various configurations. These instructions show the index assembly mounted without a mounting plate. Note Sensus/Rockwell diaphragm commercial meters do not require an index assembly mounting plate. Indexes can be mounted directly to the endpoint. To remove the index/index assembly from the meter 1. Remove any tamper seals (or wire seals) from the index cover and remove the index cover mounting screws. You will re-install it later in these instructions. CH A P T E R 7 Sensus/Rockwell Commercial Meter Installation
Sensus/Rockwell Commercial Meter Installation TDC-0823-005 100G Datalogging Installation Guide - Direct Mount 69 Proprietary and Confidential 2. Remove the index screws from the meter. Set the index cover aside where it will not be damaged or fill with dirt, rain or snow. You will re-install the index later in this procedure. Note Properly dispose all unused screws, old index covers, gaskets, tamper seals, and other leftover materials. Do not leave materials on customer premises.
Sensus/Rockwell Commercial Meter Installation TDC-0823-005 100G Datalogging Installation Guide - Direct Mount 70 Proprietary and Confidential Programming the 100G Datalogging Gas Endpoint Program 100G Datalogging gas endpoints using: A FC200SR handheld computer with Endpoint-Link® or Endpoint-Link Pro version 5.3 or higher or A FC300 with SRead handheld computer with Endpoint-Link or Endpoint-Link Pro version 5.5 or higher or A 900MHz Belt Clip Radio with Endpoint-Link version 5.5 or higher and a customer-supplied laptop. The Belt Clip Radio connects to the user-supplied laptop using a USB cable or Bluetooth. See the Endpoint-Link v5.3 (or higher) Endpoint Programming Guide (TDC-0744) for more complete programming information. FC200SR FC300 with SRead 900MHz Belt Clip Radio Caution The 100G Datalogging commercial Sensus/Rockwell endpoint must be programmed before use. Follow the steps in this section to properly program the endpoint. Take note of the index drive rate shown on the index. The endpoint is programmed based on the drive rate. Sensus/Rockwell commercial meter index drive rates may be 5-, 10- or 100-cubic feet. The seven-dial index shown is a 100-cubic feet drive rate.
Sensus/Rockwell Commercial Meter Installation TDC-0823-005 100G Datalogging Installation Guide - Direct Mount 71 Proprietary and Confidential To program the 100G Datalogging commercial gas endpoint 1. Program the index drive rate into the commercial endpoint using the endpoint programming device. For all programming and "Check Endpoint" operations, hold the handheld programmer as close to vertical as possible. For best success, keep the handheld programmer within 6 feet of the target endpoint. Verify you have the correct programming mode (Fixed Network Mode, Mobile/Handheld Mode, or Hard to Read Mobile/Handheld Mode) for your application. Programming parameters are based on the configuration file loaded into the endpoint programming device. During programming, the 100G Datalogging commercial gas endpoint is set to the nearest 100 cubic feet; the last two digits (tens and units) are programmed as zeros (0). After programming is complete, the endpoint assembly will read to the nearest cubic foot. 2. Slowly turn the endpoint's drive wriggler two turns in the direction shown on the index drive rate. This verifies the endpoint is counting properly. Caution Do not turn the drive wriggler faster than one turn per second. 3. Read or Check the 100G Datalogging commercial gas endpoint using the endpoint programming device. If the read result is higher than the number programmed in Step 1, the 100G Datalogging commercial gas endpoint is counting correctly. If the read result is not higher than the number programmed in Step 1, replace the 100G Datalogging commercial gas endpoint. Attaching the 100G Datalogging Commercial Endpoint to a Sensus/Rockwell Commercial Diaphragm Meter Warning Handle the 100G Datalogging commercial gas endpoint carefully so the metal passive radiator antenna is not damaged.
Sensus/Rockwell Commercial Meter Installation TDC-0823-005 100G Datalogging Installation Guide - Direct Mount 72 Proprietary and Confidential To attach the 100G Datalogging commercial gas endpoint on the Sensus/Rockwell commercial meter 1. Tilt the 100G Datalogging commercial gas endpoint at an angle and turn the wriggler until the drive notches line up with the meter wriggler's drive teeth. 2. Align the 100G Datalogging commercial gas endpoint so the screw holes line up with the meter's top screw holes. Carefully lower the endpoint on the meter so the wriggler's bars line up with the meter drive dog. Itron recommends installation with one bar inserted into the meter drive dog's u-shaped gear. Warning The INLET label on the 100G Datalogging commercial gas endpoint must line up with the INLET label on the Sensus/Rockwell meter case. 3. Verify the bottom of the 100G Datalogging commercial gas endpoint and the top of the meter meet. The endpoint housing should rest on top of the meter without gaps. Warning Do not press down on the 100G Datalogging commercial gas endpoint if a gap exists between the endpoint and the meter. A gap may be caused by misalignment of the endpoint wriggler and meter wriggler's drive teeth. Pushing down on the endpoint could damage the endpoint wriggler or meter drive teeth. To eliminate a gap, slowly turn the 100G Datalogging commercial gas endpoint's upper wriggler back and forth until the endpoint aligns with the meter's drive teeth.
Sensus/Rockwell Commercial Meter Installation TDC-0823-005 100G Datalogging Installation Guide - Direct Mount 73 Proprietary and Confidential 4. Align the 100G Datalogging commercial gas endpoint with the index mounting holes. Verify the index drive dog intersects with the endpoint's wriggler. Install the endpoint mounting screws (SCR-0062-003 see Installation Prerequisites on page 7 for screw information). Turn each screw 1/4 to 1/2 turn after it contacts the index/endpoint assembly. 5. Install the index cover. For index covers with flat-surface screw holes, use screws (SCR-0062-002), flat washers (WSH-0020-005), and cork washers (WSH-0032-001). For index covers with tamper seal cups, use screws, (AS-568A-011, 5/16" ID x 7/16 OD) O-rings, and tamper seals.
Sensus/Rockwell Commercial Meter Installation TDC-0823-005 100G Datalogging Installation Guide - Direct Mount 74 Proprietary and Confidential 6. Place new tamper seals over screws (if mounting plate has tamper seal cups) and press into place with an 11/32" nut driver or similar blunt tool. If your mounting assembly requires a utility-approved wire seal, pass wires through holes in the screw heads and crimp the approved wire seal. This completes installation of the 100G Datalogging commercial gas endpoint on the Sensus/Rockwell commercial diaphragm meter.
Sensus/Rockwell Commercial Meter Installation TDC-0823-005 100G Datalogging Installation Guide - Direct Mount 75 Proprietary and Confidential Mounting a 100G Datalogging Commercial Gas Endpoint on a Rockwell 750 meter with an Aluminum BOX Direct Reading (VDR) Installing the 100G Datalogging commercial endpoint on a Sensus/Rockwell commercial meter with an Aluminum Box Direct Reading (VDR) Index requires two Itron SCR-0062-001 mounting screws (see Installation Prerequisites on page 7) - purchased separately. To remove the index from the 1. Remove tamper seals and screws from the top of the Aluminum Box Direct Reading Index. Set the cover and screws aside. You will use them later in the installation.
Sensus/Rockwell Commercial Meter Installation TDC-0823-005 100G Datalogging Installation Guide - Direct Mount 76 Proprietary and Confidential 2. Remove the screws holding the aluminum box to the meter. 3. Carefully remove the aluminum box and set it aside. You will use it later in this installation. Program the 100G Datalogging Sensus/Rockwell Commercial endpoint before attaching it to the Sensus/Rockwell meter (see Programming the 100G Datalogging Commercial Gas Endpoint on page 70). To install the 100 Datalogging commercial gas endpoint on a Rockwell 750 meter with an Aluminum Box Direct Reading (VDR) Index 1. Using a side-cutter, remove the two rear housing pins from the 100G Datalogging commercial endpoint.
Sensus/Rockwell Commercial Meter Installation TDC-0823-005 100G Datalogging Installation Guide - Direct Mount 77 Proprietary and Confidential 2. Tilt the 100G Datalogging commercial gas endpoint at an angle and turn the wriggler until the drive notches line up with the meter wriggler's drive teeth. 3. Align the 100G Datalogging commercial gas module so the screw holes line up with the meter's top screw holes. Carefully lower the module on the meter so the wriggler's bars line up with the meter drive dog. Itron recommends installation with one bar inserted into the meter drive dog's u-shaped gear. Warning The INLET label on the 100G Datalogging commercial gas module must line up with the INLET label on the Rockwell meter case.
Sensus/Rockwell Commercial Meter Installation TDC-0823-005 100G Datalogging Installation Guide - Direct Mount 78 Proprietary and Confidential 4. Verify the bottom of the 100G Datalogging commercial gas endpoint and the top of the meter meet. The endpoint housing must rest on top of the meter without gaps. Warning Do not press down on the 100G Datalogging commercial gas endpoint if a gap exists between the module and the meter. A gap may be caused by misalignment of the module wriggler and meter wriggler's drive teeth. Pushing down on the endpoint could damage the module wriggler or meter drive teeth. To eliminate a gap, slowly turn the 100G Datalogging commercial gas endpoint's upper wriggler back and forth until the module wriggler aligns with the meter's drive teeth. 5. Align the index drive wriggler with the 100G Datalogging wriggler and mounting holes. Attach using two SCR-0062-001 Itron mounting screws.
Sensus/Rockwell Commercial Meter Installation TDC-0823-005 100G Datalogging Installation Guide - Direct Mount 79 Proprietary and Confidential 6. Attach the index cover with the original index cover screws and insert tamper seals in the tamper seal cups. Push tamper seals into place using an 11/32" nut driver or similar blunt tool. This completes installation of the 100G Datalogging commercial endpoint with an Aluminum Box Direct Reading (VDR) Index on a Sensus/Rockwell commercial meter.
TDC-0823-005 100G Datalogging Installation Guide - Direct Mount 80 Proprietary and Confidential This chapter provides the instructions to mount 100G Datalogging gas endpoints (residential and commercial) on Dresser ROOTS® Commercial Rotary Meters. Some commercial AMR applications require a Dresser ROOTS® Rotary Meter with a residential 100G Datalogging gas endpoint. Only Elster American version residential 100G Datalogging gas endpoints are compatible with Dresser ROOTS® series rotary gas meters. This chapter provides the instructions to mount an Elster American residential 100G Datalogging gas endpoint on Dresser ROOTS® AMR-ready Rotary Commercial Meters. Installation requires an AMR adapter kit supplied by Dresser. Refer to the Meter Compatibility List on page 2 for Dresser AMR adapter kit part numbers. Installation Prerequisites Materials Supplied By Itron 100G Datalogging gas endpoint New tamper seals - if applicable Materials Supplied by You AMR-ready Dresser ROOTS® Rotary Meter Adapter Kit from Dresser Elster American Meter index if mounting to 5C15 or 8C15 Rotary Meter Note Follow the Dresser Field Installation Instructions to modify the AMR-ready Dresser ROOTS® Meter for 100G Datalogging gas endpoint installation. Contact Dresser distributor or Dresser representative for installation instructions specific to the required AMR adapter kit. CH A P T E R 8 Dresser ROOTS® Commercial Rotary Meter Installation
TDC-0823-005 100G Datalogging Installation Guide - Direct Mount 81 Proprietary and Confidential Installation Examples The following pictures show typical installations. Dresser B3 CTR/TC Dresser LMMA CTR Dresser LMMA TC Dresser 8C15
Dresser ROOTS® Commercial Rotary Meter Installation TDC-0823-005 100G Datalogging Installation Guide - Direct Mount 82 Proprietary and Confidential Programming the 100G Datalogging Gas Endpoint Assembly Program the 100G Datalogging gas endpoints using: A FC200SR handheld computer with Endpoint-Link® or Endpoint-Link Pro version 5.3 or higher or A FC300 with SRead handheld computer with Endpoint-Link or Endpoint-Link Pro version 5.5 or higher or A 900MHz Belt Clip Radio with Endpoint-Link version 5.5 or higher and a customer-supplied laptop. The Belt Clip Radio connects to the user-supplied laptop using a USB cable or Bluetooth. See the Endpoint-Link v5.3 (or higher) Endpoint Programming Guide (TDC-0744) for more complete programming information. FC200SR FC300 with SRead 900MHz Belt Clip Radio Caution The 100G Datalogging gas endpoint must be programmed before use. Follow the steps in this section to properly program the endpoint. For 5C15 and 8C15 Rotary Meters, program as 4 dial, 2 cubic foot index. For all other residential 100G Datalogging gas endpoints, refer to B3, LMMA, and S3A CTR/TC Dresser ROOTS Series Register Settings and Direct Drive Programming Information on page 84.
TDC-0823-005 100G Datalogging Installation Guide - Direct Mount 83 Proprietary and Confidential To program the 100G Datalogging gas endpoint 1. Program the meter drive rate into the 100G Datalogging gas endpoint using the endpoint programming device. For all programming and "Check Endpoint" operations, hold the handheld computer as close to vertical as possible. For best success, keep the handheld computer within 6 feet of the target endpoint. Verify you have the correct programming mode (Fixed Network Mode, Mobile/Handheld Mode, or Hard to Read Mobile/Handheld Mode) for your application. Programming parameters are based on the configuration file loaded into the endpoint programming device. During programming, the 100G Datalogging gas endpoint is set to the nearest 100 cubic feet; the last two digits (tens and units) are programmed as zeros (0). After programming is complete, the endpoint assembly will read to the nearest cubic foot. 2. Slowly turn the endpoint's drive wriggler two turns in the direction shown on the index drive rate. This verifies the endpoint is counting properly after assembly. Caution Do not turn the drive wriggler faster than one turn per second. 3. Read or Check the 100G Datalogging gas endpoint using the endpoint programming device. If the read result is higher than the number programmed in Step 1, the 100G Datalogging gas endpoint is counting correctly. If the read result is not higher than the number programmed in Step 1, replace the 100G Datalogging gas endpoint. B3, LMMA, and S3A CTR/TC Dresser ROOTS® Series Register Settings and Direct Drive Programming Information Use the information in the following tables to program Dresser ROOTS® Series B3, LMMA, and S3A Non-compensated Counter (CTR) and Temperature Compensated (TC) registers. Reference the Meter Compatibility List to confirm compatibility. Settings for Series B3 Registers Settings for LMMA Registers Model Meter size Settings Model Meter Size Settings CTR 8C-15C and 2M-11M 16M-56M Number of dials: 5 Drive rate: 10 PCOMP factor: NONE Number of dials: 6 Drive rate: 100 PCOMP factor: NONE CTR 1.5M-11M 16M Number of dials: 5 Drive rate: 10 PCOMP factor: NONE Number of dials: 6 Drive rate: 100 PCOMP factor: NONE
Dresser ROOTS® Commercial Rotary Meter Installation TDC-0823-005 100G Datalogging Installation Guide - Direct Mount 84 Proprietary and Confidential TC 8C-15C and 2M-11M 16M Number of dials: 5 Drive rate: 100 PCOMP factor: NONE Number of dials: 6 Drive rate: 1000 PCOMP factor: NONE TC 1.5M-11M 16M Number of dials: 5 Drive rate: 50 PCOMP factor: NONE Number of dials: 6 Drive rate: 500 PCOMP factor: NONE Settings for Series S3A Registers Model Meter Size Settings CTR 1.5M - 11M 16M Number of dials: 5 Drive rate: 10 PCOMP factor: NONE Number of dials: 6 Drive rate: 100 PCOMP factor: NONE TC 1.5M - 11M 16M Number of dials: 5 Drive rate: 100 PCOMP factor: NONE Number of dials: 6 Drive rate: 1000 PCOMP factor: NONE B3, LMMA and S3A CTR/TC Meter Drive Rates: Residential Direct Drive Programming* B3 CTR Meter Size B3 CTR Meter Drive Rate B3 TC Meter Size B3 TC Meter Drive Rate 8C 10 8C 100 11C 10 11C 100 15C 10 15C 100 2M 10 2M 100 3M 10 3M 100 5M 10 5M 100 7M 10 7M 100 11M 10 11M 100 16M 100 16M 1000 23M 100 38M 100
TDC-0823-005 100G Datalogging Installation Guide - Direct Mount 85 Proprietary and Confidential B3 CTR Meter Size B3 CTR Meter Drive Rate B3 TC Meter Size B3 TC Meter Drive Rate 56M 100 LMMA CTR Meter Size LMMA CTR Meter Drive Rate LMMA TC Meter Size LMMA TC Meter Drive Rate 1.5M 10 1.5M 50 3M 10 3M 50 5M 10 5M 50 7M 10 7M 50 11M 10 11M 50 16M 100 16M 500 S3A CTR Meter Size S3A CTR Meter Drive Rate S3A TC Meter Size S3A TC Meter Drive Rate 1.5M 10 1.5M 100 3M 10 3M 100 5M 10 5M 100 7M 10 7M 100 11M 10 11M 100 16M 100 16M 1000 Caution Drive rates in these tables are for direct-mount residential style endpoints only (NOT commercial or remote endpoints). Note S3A rotary meters are LMMA meters retrofitted with a Series 3 accessory. Installing the Residential 100G Datalogging Gas Endpoint Assembly to the Dresser ROOTS® Rotary Meter After 100G Datalogging gas endpoint programming is complete, attach the endpoint assembly to the Dresser ROOTS® Rotary Meter. This mounting procedure applies to B3 CTR/TC, LMMA CTR/TC, and 8C15 series Dresser ROOTS® Meters. To attach the 100G Datalogging gas endpoint Refer to Installation Examples on page 81. 1. The 100G Datalogging gas endpoint must be mounted on the adapter plate in an upright position. Align the 100G Datalogging gas endpoint wriggler with the opening between the tabs of the adapter's drive dog. Insert one endpoint mounting screw and tighten enough to hold the endpoint. Do not completely tighten. Insert the second mounting screw and tighten two turns. Insert the third mounting screw and tighten two turns.
Dresser ROOTS® Commercial Rotary Meter Installation TDC-0823-005 100G Datalogging Installation Guide - Direct Mount 86 Proprietary and Confidential Insert the last mounting screw and tighten until snug. Tighten the remaining mounting screws in an alternating, diagonal pattern until snug. Tighten all mounting screws evenly. Warning A gap may be caused by misalignment of the endpoint wriggler and meter wriggler's drive teeth. Pushing down on the endpoint could damage the endpoint wriggler or meter drive teeth. To eliminate a gap, remove the endpoint assembly and re-align the endpoint wriggler with the meter drive dog. 2. Complete necessary paperwork and verify all excess materials are removed from the customer's premises. 100G Datalogging residential gas endpoint installation on the Dresser ROOTS® Rotary Meter is complete. Installing the 100G Datalogging Commercial Gas Endpoint on a Dresser ROOTS® Rotary Meter with an Instrument Drive The information in this section guides you through the installation of the 100G Datalogging commercial gas endpoint on Dresser ROOTS® rotary meters. Note This installation procedure requires a Dresser ROOTS® rotary gas meter with an instrument drive. These instructions show an Elster American 100G Datalogging commercial gas endpoint. The installation procedure is identical for the Sensus/Rockwell 100G Datalogging commercial gas endpoint.
TDC-0823-005 100G Datalogging Installation Guide - Direct Mount 87 Proprietary and Confidential 100G Datalogging Elster American Commercial Gas Endpoint 100G Datalogging Sensus/Rockwell Commercial Gas Endpoint Installation Overview Installation requires the following items: One index mounting plate (if applicable) Gasket and drive cover kit (if applicable) An Elster American Meter or Sensus/Rockwell 100G Datalogging commercial gas endpoint A flat, slot-drive screwdriver
Dresser ROOTS® Commercial Rotary Meter Installation TDC-0823-005 100G Datalogging Installation Guide - Direct Mount 88 Proprietary and Confidential Programming the 100G Datalogging Commercial Gas Endpoint Assembly Program the 100G Datalogging gas endpoints using: A FC200SR handheld computer with Endpoint-Link® or Endpoint-Link Pro version 5.3 or higher or A FC300 with SRead handheld computer with Endpoint-Link or Endpoint-Link Pro version 5.5 or higher or A 900MHz Belt Clip Radio with Endpoint-Link version 5.5 or higher and a customer-supplied laptop. The Belt Clip Radio connects to the user-supplied laptop using a USB cable or Bluetooth. See the Endpoint-Link v5.3 (or higher) Endpoint Programming Guide (TDC-0744) for more complete programming information. FC200SR FC300 with SRead 900MHz Belt Clip Radio Caution The 100G Datalogging gas endpoint must be programmed before use. Follow the steps in this section to properly program the endpoint. The endpoint is programmed based on the meter's drive rate. See B3, LMMA, and S3A CD/TD Dresser ROOTS® Series Meter Drive Rates on page 89.
TDC-0823-005 100G Datalogging Installation Guide - Direct Mount 89 Proprietary and Confidential To Program the 100G Datalogging commercial gas endpoint 1. Program the meter drive rate into the 100G Datalogging Commercial Gas Endpoint using the endpoint programming device. For all programming and "Check Endpoint" operations, hold the handheld programmer as close to vertical as possible. For best success, keep the handheld programmer within 6 feet of the target endpoint. Verify you have the correct programming mode (Fixed Network Mode, Mobile/Handheld Mode, or Hard to Read Mobile/Handheld Mode) for your application. Programming parameters are based on the configuration file loaded into the endpoint programming device. During programming, the 100G Datalogging Commercial Gas Endpoint is set to the nearest 100 cubic feet; the last two digits (tens and units) are programmed as zeros (0). After programming is complete, the endpoint assembly will read to the nearest cubic foot. 2. Slowly turn the endpoint's drive wriggler two turns in the direction shown on the index drive rate. This verifies the endpoint is counting properly after assembly. Caution Do not turn the drive wriggler faster than one turn per second. 3. Read or Check the 100G Datalogging Commercial Gas Endpoint using the endpoint programming device. If the read result is higher than the number programmed in Step 1, the 100G Datalogging Commercial Gas Endpoint is counting correctly. If the read result is not higher than the number programmed in Step 1, replace the 100G Datalogging Commercial Gas Endpoint.
Dresser ROOTS® Commercial Rotary Meter Installation TDC-0823-005 100G Datalogging Installation Guide - Direct Mount 90 Proprietary and Confidential B3, LMMA, and S3A CD/TD Dresser ROOTS® Series Meter Drive Rates Use the information in the following tables to program 100G Datalogging commercial gas endpoints installed on Dresser ROOTS® Series B3, LMMA, and S3A registers. Reference the Meter Compatibility List to confirm compatibility. Warning Drive rates listed in the following tables are for commercial module programming. Do not use these settings to program residential or remote modules. B3 CD Meter Size B3 CD Meter Drive Rates B3 TD Meter Size B3 TD Meter Drive Rate 8C 10 8C 100 11C 10 11C 100 15C 10 15C 100 2M 10 2M 100 3M 10 3M 100 5M 10 5M 100 7M 10 7M 100 11M 10 11M 100 16M 100 16M 1000 23M 100 38M 100 56M 100 LMMA CD Meter Size LMMA CD Meter Drive Rate LMMA TD Meter Size LMMA TD Meter Drive Rate 1.5M 10 1.5M 100 3M 10 3M 100 5M 10 5M 100 7M 10 7M 100 11M 10 11M 100 16M 100 16M 1000
TDC-0823-005 100G Datalogging Installation Guide - Direct Mount 91 Proprietary and Confidential S3A CD Meter Size S3A CD Meter Drive Rate S3A TD Meter Size S3A TD Meter Drive Rate 1.5M 100 1.5M 100 3M 100 3M 100 5M 100 5M 100 7M 100 7M 100 11M 100 11M 100 16M 1000 16M 1000 Note S3A rotary meters are LMMA meters retrofitted with Series 3 accessory. To attach the 100G Datalogging commercial gas endpoint to the meter Note A cover is installed on the 100G Datalogging commercial gas endpoint mounted to a Dresser ROOTS® Meter with S3A LMMA Accessory Units (or other Dresser ROOTS® adapters with odometer gauges). 1. Locate the INSTRUMENT FACE stamp (1) and position the meter with the drive dog (2) centered (as shown). Warning Handle the commercial 100G Datalogging commercial gas endpoint carefully so the metal passive radiator antenna is not damaged.
Dresser ROOTS® Commercial Rotary Meter Installation TDC-0823-005 100G Datalogging Installation Guide - Direct Mount 92 Proprietary and Confidential 2. Locate the INLET (1) stamp on the endpoint and position the endpoint as shown. Verify the 100G Datalogging commercial gas endpoint wriggler (3) and drive dog shaft (2) are aligned (See To attach the 100G Datalogging commercial gas endpoint to the Elster American commercial meter on page 57 or To attach the 100G Datalogging commercial endpoint on the Sensus/Rockwell commercial meter on page 72. 3. Verify the endpoint wriggler and drive dog shaft are engaged by turning the commercial endpoint wriggler. When properly engaged, you will feel resistance. 4. Place the customer-supplied index mounting plate on the endpoint and install the four mounting screws. Do not disturb the shaft alignment. 5. Install the four 100G Datalogging commercial gas endpoint mounting screws (supplied with the commercial endpoint). Tighten mounting screws in an alternating, diagonal sequence. Turn each screw 1/4 to 1/2 turn after it contacts the cover. If you can utilize a torque wrench, tighten to 72 inch-pounds. Tighten each endpoint mounting screw evenly.
TDC-0823-005 100G Datalogging Installation Guide - Direct Mount 93 Proprietary and Confidential 6. Insert new utility-approved wire seals and crimp (if required). Note To mount an index and index cover on a rotary meter without an accessory odometer unit, remove the domed cover and reference To attach the index/cover assembly on the meter on page 64.
Dresser ROOTS® Commercial Rotary Meter Installation TDC-0823-005 100G Datalogging Installation Guide - Direct Mount 94 Proprietary and Confidential Completed Installation Examples 100G Datalogging Elster American Commercial Gas Endpoint mounted on a Dresser ROOTS® Meter with an Instrument Drive 100G Datalogging Sensus/Rockwell Commercial Gas Endpoint mounted on a Dresser ROOTS® Meter with an Instrument Drive
TDC-0823-005 100G Datalogging Installation Guide - Direct Mount 95 Proprietary and Confidential Symbols & Numbers 100G Datalogging Gas Endpoint • 1 A Attaching the 100G Datalogging Commercial Endpoint to a Sensus/Rockwell Commercial Diaphragm Meter • 71 Attaching the 100G Datalogging Gas Endpoint Assembly to Flat-faced Sprague Meters • 35 Attaching the 100G Datalogging Gas Endpoint Assembly to the Itron/Sprague Meter • 32 Attaching the 100G Datalogging Gas Endpoint Assembly to the Meter • 49, 16 Attaching the 100G Datalogging Gas Endpoint Assembly to the Sensus Meter • 25 B B3, LMMA, and S3A CD/TD Dresser ROOTS® Series Meter Drive Rates • 90 B3, LMMA, and S3A CTR/TC Dresser ROOTS® Series Register Settings and Direct Drive Programming Information • 83 D Dresser ROOTS® Commercial Rotary Meter Installation • 80 E Elster American and Itron Commercial Meter Installation • 52 Elster American Meter Installation • 10 I Installation Examples • 81 Installation Overview • 9 Installation Prerequisites • 7 Installing the 100G Datalogging Commercial Gas Endpoint on a Dresser ROOTS® Rotary Meter with an Instrument Drive • 86 Installing the 100G Datalogging Commercial Gas Endpoint on an Itron Commercial Meter • 62 Installing the Residential 100G Datalogging Gas Endpoint Assembly to the Dresser ROOTS® Rotary Meter • 85 Itron/Sprague Meter Installation • 28 M Meter Compatibility List • 2 Mounting a 100G Datalogging on a Rockwell 750 meter with an Aluminum BOX Direct Reading (VDR) • 75 N National/Lancaster Meter Installation • 42 P Programming the 100G Datalogging Commercial Gas Endpoint • 55 Programming the 100G Datalogging Commercial Gas Endpoint Assembly • 88 Programming the 100G Datalogging Gas Endpoint • 70 Programming the 100G Datalogging Gas Endpoint Assembly • 82, 48, 31, 23, 15 R Removing the Index/ Index Assembly from the Meter • 68, 52 S Securing Brass Meter Tags to Flat-faced Meters • 39 Sensus/Rockwell Commercial Meter Installation • 68 Sensus/Rockwell Meter Installation • 19 Specifications • 2 T To assemble the 100G Datalogging Gas Endpoint and index • 45, 29, 21, 12 To Attach • 85 To attach the 100G Datalogging Commercial Endpoint on the Sensus/Rockwell commercial meter • 72 To attach the 100G Datalogging commercial gas endpoint to the Elster American Meter commercial meter • 57 To attach the 100G Datalogging commercial gas endpoint to the meter • 91 To attach the 100G Datalogging commercial gas endpoint to the meter • 63 To attach the 100G Datalogging Gas Endpoint assembly to Flat-faced • 36 Index
Index TDC-0823-005 100G Datalogging Installation Guide - Direct Mount 96 Proprietary and Confidential To attach the 100G Datalogging Gas Endpoint to the meter • 50, 33, 25, 17 To attach the index/cover assembly on the meter • 64, 60 To install the 100G Datalogging commercial gas endpoint on a Rockwell 750 meter with an Aluminum Box Direct Reading (VDR) Index • 76 To Program the 100G Datalogging commercial gas endpoint • 89, 71, 56 To program the 100G Datalogging gas endpoint • 83, 49, 32, 24, 16 To remove the index assembly • 53 To remove the index from the • 75 To remove the index from the meter • 10, 19, 28, 42 To remove the index/index assembly from the meter • 68 To secure brass meter tags to flat-faced meters • 39 Transmission Modes • 1

Users Manual 1

Gas Solutions 100G Datalogging Installation Guide - Direct Mount TDC-0823-005
Identification 100G Datalogging Installation Guide - Direct Mount 07/28/2010 TDC-0823-005 Endpoint part numbers: 100G Endpoint: ERG-5000-001, ERG-5000-002, ERG-5000-003, ERG-5000-004, ERG-5000-005, ERG-5000-006, ERG-5000-007, ERG-5000-008 100G Datalogging Endpoint: ERG-5002-001, ERG-5002-002, ERG-5002-003, ERG-5002-004, ERG-5002-007, ERG-5002-008 Copyright © 2009 - 2010 Itron, Inc. All rights reserved. Confidentiality Notice The information contained herein is proprietary and confidential and is provided subject to the condition that (i) it be held in confidence except to the extent required otherwise by law and (ii) it is used only for the purposes described herein. Any third party given access to this information shall be similarly bound in writing. Trademark Notice Itron is a registered trademark of Itron, Inc. All other product names and logos in this documentation are used for identification purposes only and may be trademarks or registered trademarks of their respective companies. Applicable Patents U.S. Patent Numbers: 4,614,945; 4,753,169; 4,768,903; 4,799,059; 4,867,700 Canadian Patent Numbers: 1,254,949; 1,267,936; 1,282,118 Compliance Statement This device complies with Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. Operation is subject to the following two conditions: • This device may not cause harmful interference. • This device must accept any interference that may cause undesirable operation. This device must be permanently mounted such that it retains a distance of 20 centimeters (7.9 inches) from all persons in order to comply with FCC RF exposure levels. Compliance Statement This equipment has been tested and found to comply with the limits, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. Operation is subject to the following conditions: • This device may not cause interference. • This device must accept any interference that may cause undesired operation of the device. Compliance Statement This equipment complies with policies RSS-210 and RSS-GEN of the Industry Canada rules. Operation is subject to the following two conditions: (1) this device may not cause interference, and (2) this device must accept any interference, including interference that may cause undesired operation of the device. Transportation Classification The Federal Aviation Administration prohibits operating transmitters and receivers on all commercial aircraft. When powered, the 100G Datalogging Endpoint is considered an operating transmitter and receiver and cannot be shipped by air. All product returns must be shipped by ground transportation. Modifications and Repairs To ensure system performance, this device and antenna shall not be changed or modified without the expressed approval of Itron. Any unauthorized modification will void the user's authority to operate the equipment. Meter Installation/Removal In the event of malfunction, all repairs should be performed by Itron. It is the responsibility of users requiring service to report the need for service to Itron. Warning Follow these procedures to avoid injury to yourself or others: The lithium battery may cause a fire or chemical burn if it is not disposed of properly. Do not recharge, disassemble, heat above 100º Celsius (212º Fahrenheit), or incinerate the lithium battery. Keep the lithium battery away from children. Replace the lithium battery only with batteries meeting Itron specifications. Any other battery may cause a fire or explosion. Warning Only authorized Itron personnel should attempt repairs on Itron equipment. Attempts to do so by others might void any maintenance contract with your company. Unauthorized service personnel might also be subject to shock hazard on some Itron equipment if removal of protective covers is attempted. Warning To prevent ignition of flammable or combustible atmospheres, disconnect power before servicing. Warning Substitution of components may impair intrinsic safety.
Suggestions If you have comments or suggestions on how we may improve this documentation, send them to TechnicalCommunicationsManager@itron.com If you have questions or comments about the software or hardware product, contact Itron Technical Support: Contact Internet: www.itron.com E-mail: support@itron.com Phone: 1 877 487 6602 Document Conventions The following documentation conventions are used in this installation guide: Caution A Caution warns the user that failure to follow the information in the note could result in loss of data. Be sure to carefully read a Caution note and follow the advice/instructions. Warning A Warning alerts you about potential physical harm to the user or hardware. It is critical that you pay strict attention to Warning notes, read the information carefully, and follow the advice, instructions. Tip A Tip provides the user with extra hints/suggestions to make a task easier to perform or a concept easier to understand. Note A Note supplies generic information to the user. The user can ignore the information and continue a task without suffering any adverse consequences.
TDC-0823-005 100G Datalogging Installation Guide - Direct Mount v Proprietary and Confidential Chapter 1 100G Datalogging Gas Endpoint ............................................................... 1 Transmission Modes ........................................................................................................................... 1 Specifications ...................................................................................................................................... 2 Related Documents .................................................................................................................. 2 Meter Compatibility List ....................................................................................................................... 2 Installation Prerequisites ..................................................................................................................... 7 Installation Overview ................................................................................................................. 9 Chapter 2 Elster American Meter Installation .......................................................... 10 Programming the 100G Datalogging Gas Endpoint Assembly ......................................................... 15 Attaching the 100G Datalogging Gas Endpoint Assembly to the Meter ........................................... 16 Chapter 3 Sensus/Rockwell Meter Installation ........................................................ 19 Programming the 100G Datalogging Gas Endpoint Assembly ......................................................... 23 Attaching the 100G Datalogging Gas Endpoint Assembly to the Sensus Meter .............................. 25 Chapter 4 Itron/Sprague Meter Installation .............................................................. 28 Programming the 100G Datalogging Gas Endpoint Assembly ......................................................... 31 Attaching the 100G Datalogging Gas Endpoint Assembly to the Meter .......................................... 32 Attaching the 100G Datalogging Gas Endpoint Assembly to Flat-faced Sprague Meters ..... 35 Securing Brass Meter Tags to Flat-faced Meters ................................................................... 39 Chapter 5 National/Lancaster Meter Installation ...................................................... 42 Programming the 100G Datalogging Gas Endpoint Assembly ......................................................... 48 Attaching the 100G Datalogging Gas Endpoint Assembly to the Meter ........................................... 49 Chapter 6 Elster American and Itron Actaris Commercial Meter Installation ........ 52 Removing the Index/ Index Assembly from the Meter ...................................................................... 52 Programming the 100G Datalogging Commercial Gas Endpoint ..................................................... 55 Installing the 100G Datalogging Commercial Gas Endpoint on an Itron/Actaris Commercial Meter ............................................................................................................................. 62 Chapter 7 Sensus/Rockwell Commercial Meter Installation ................................... 68 Removing the Index/ Index Assembly from the Meter ...................................................................... 68 Programming the 100G Datalogging Gas Endpoint .......................................................................... 70 Attaching the 100G Datalogging Commercial Endpoint to a Sensus/Rockwell Commercial Diaphram Meter ................................................................................................................................................. 71 Mounting a on a Rockwell 750 meter with an Aluminum BOX Direct Reading (VDR) .................... 75 Contents
Contents TDC-0823-005 100G Datalogging Installation Guide - Direct Mount vi Proprietary and Confidential Chapter 8 Dresser ROOTS® Commercial Rotary Meter Installation ....................... 80 Installation Prerequisites ......................................................................................................... 80 Installation Examples ........................................................................................................................ 81 Programming the 100G Datalogging Gas Endpoint Assembly ......................................................... 82 B3, LMMA, and S3A CTR/TC Dresser ROOTS® Series Register Settings and Direct Drive Programming Information .................................................................................................................. 83 B3, LMMA and S3A CTR/TC Meter Drive Rates: Residential Direct Drive Programming* ... 84 Installing the Residential 100G Datalogging Gas Endpoint Assembly to the Dresser ROOTS® Rotary Meter ...................................................................................................................................... 85 Installing the 100G Datalogging Commercial Gas Endpoint on a Dresser ROOTS® Rotary Meter with an Instrument Drive .................................................................................................................... 86 Programming the 100G Datalogging Commercial Gas Endpoint Assembly .......................... 88 B3, LMMA, and S3A CD/TD Dresser ROOTS® Series Meter Drive Rates ............................. 90 To attach the 100G Datalogging commercial gas endpoint to the meter ............................... 91 Completed Installation Examples ............................................................................................ 94 Index ............................................................................................................................. 95
TDC-0823-005 100G Datalogging Installation Guide - Direct Mount 1 1 Proprietary and Confidential Itron 100G Datalogging gas endpoints are radio-frequency (RF) devices designed to transmit meter data to an RF meter reading device within transmission distance of the endpoint. 100G Datalogging gas endpoints have the same increased output power as the first generation 100G gas endpoints for greater RF transmission distance. The 100G direct-mount endpoint reads and transmits a Standard Consumption Message (SCM) with magnetic-tamper and tilt-tamper data. The Itron 100G Datalogging gas endpoint adds functionality by storing up to 40 days of hourly data. This installation guide provides step-by-step instructions for installing the 100G gas endpoint and the 100G Datalogging gas endpoint on a wide variety of meters. This installation guide refers to both 100G endpoint versions as the 100G Datalogging gas endpoint. Mechanical installation procedures are identical for both modules. 100G Datalogging gas endpoint compatible meters are listed in the Meter Compatibility List. Transmission Modes The 100G Datalogging gas endpoint can be set to transmit in Fixed Network, Mobile and Handheld, or Hard to Read Mobile and Handheld Mode. Fixed Network Mode The 100G Datalogging gas endpoint transmits a high-powered RF message every 60 seconds. Output power in this mode is 250 milliwatts or +24 dBm; expected battery life is 20 years. Mobile and Handheld Mode The 100G Datalogging gas endpoint transmits a medium-powered RF message every 15 seconds. Output power in this mode is 10 milliwatts or +10dBm; expected battery life is 20 years. (Optional) Hard to Read Mobile and Handheld Mode The 100G Datalogging gas endpoint transmits a high-powered RF message every 30 seconds. Output power in this mode is 250 milliwatts or +24dBm; expected battery life decreases to 15 years in this mode. The Hard to Read Mobile and Handheld Mode should only be used for exceptionally hard-to-read applications (such as meters installed on roof tops or in sub-basements). An FCC license is not required to read 100G Datalogging gas endpoint. CH A P T E R 1 100G Datalogging Gas Endpoint
100G Datalogging Gas Endpoint TDC-0823-005 100G Datalogging Installation Guide - Direct Mount 2 Proprietary and Confidential Specifications Functional Specifications Description Power Source 100G 100G Datalogging Two "A" cell lithium batteries One "A" cell lithium battery Tamper Detection Tilt tamper and magnetic tamper FCC Compliance Part 15 certified Industry Canada Compliance RSS-210 certified Intrinsically Safe per UL Class I, Division 1, Groups C and D Product Identification Numeric and barcoded endpoint type and serial number Construction Materials Gray polycarbonate housing and back plate with encapsulated electronics Operational Specifications Description Operating Temperatures -40° to 158° F (-40° to +70° C) Operating Humidity 5 to 95 percent relative humidity Program Frequency 908 MHz Transmit Frequency Spread spectrum 908 to 924 MHz ISM band Data Integrity Verified in every data message Related Documents Document Title Document Part Number Gas Endpoint Meter Compatibility List PUB-0117-002 Gas Endpoint Ordering Guide PUB-0117-001 100G Datalogging Specification Sheet Publication 100941SP-XX Endpoint Link® Programming Guide TDC-0744 Meter Compatibility List This table lists meters compatible with the 100G Datalogging gas endpoint. Due to continuous research, product improvements, and enhancements, Itron reserves the right to change this list without notice. Note On rare occasions the location of endpoint-to-meter mounting holes on older diaphragm gas meters might not match up with the mounting holes on the 100G Datalogging gas endpoint. This can prevent the 100G Datalogging gas endpoint from properly mounting to the meter.
100G Datalogging Gas Endpoint TDC-0823-005 100G Datalogging Installation Guide - Direct Mount 3 Proprietary and Confidential 100G Series Meter Compatibility List Mfg. Model Description Class Comments Endpoint Type Endpoint Part No. Elster American/ Canadian W75AL Residential Aluminum case meters only 100G 100G Datalogging ERG-5000-001 ERG-5002-001 Elster American/ Canadian AL-175 Residential Aluminum case meters only 100G 100G Datalogging ERG-5000-001 ERG-5002-001 Elster American/ Canadian AC-175 Residential Aluminum case meters only 100G 100G Datalogging ERG-5000-001 ERG-5002-001 Elster American/ Canadian AT-175 Residential Aluminum case meters only 100G 100G Datalogging ERG-5000-001 ERG-5002-001 Elster American/ Canadian ALC-175 Residential Aluminum case meters only 100G 100G Datalogging ERG-5000-001 ERG-5002-001 Elster American/ Canadian AT-210 Residential Aluminum case meters only 100G 100G Datalogging ERG-5000-001 ERG-5002-001 Elster American/ Canadian AL-225 Canada only Residential Aluminum case meters only 100G 100G Datalogging ERG-5000-001 ERG-5002-001 Elster American/ Canadian AC-250 Residential Aluminum case meters only 100G 100G Datalogging ERG-5000-001 ERG-5002-001 Elster American/ Canadian AL-250 Residential Aluminum case meters only 100G 100G Datalogging ERG-5000-001 ERG-5002-001 Elster American/ Canadian AM-250 Residential Aluminum case meters only 100G 100G Datalogging ERG-5000-001 ERG-5002-001 Elster American/ Canadian AR-250 Residential Aluminum case meters only 100G 100G Datalogging ERG-5000-001 ERG-5002-001 Elster American/ Canadian AT-250 Residential Aluminum case meters only 100G 100G Datalogging ERG-5000-001 ERG-5002-001 Elster American/ Canadian AL-310 Residential Aluminum case meters only 100G 100G Datalogging ERG-5000-001 ERG-5002-001 Elster American/ Canadian AL-350 Residential Aluminum case meters only 100G 100G Datalogging ERG-5000-001 ERG-5002-001 Elster American/ Canadian AT-350 Residential Aluminum case meters only 100G 100G Datalogging ERG-5000-001 ERG-5002-001 Elster American/ Canadian AL-425 Residential Aluminum case meters only 100G 100G Datalogging ERG-5000-001 ERG-5002-001 Elster American/ Canadian AC-630 Residential Aluminum case meters only 100G 100G Datalogging ERG-5000-001 ERG-5002-001 Elster American/ Canadian 5B 225 Aluminum case Residential 100G 100G Datalogging ERG-5000-001 ERG-5002-001 Elster American/ Canadian 35B Iron case Commercial 100G 100G Datalogging ERG-5000-007 ERG-5002-007 Elster American/ Canadian 60B Iron case Commercial 100G 100G Datalogging ERG-5000-007 ERG-5002-007 Elster American/ Canadian 80B Iron case Commercial Must have front reading index. 100G 100G Datalogging ERG-5000-007 ERG-5002-007 Elster American/ Canadian 250B Iron case Commercial 100G 100G Datalogging ERG-5000-007 ERG-5002-007 Elster American/ Canadian 500B Iron case Commercial 100G 100G Datalogging ERG-5000-007 ERG-5002-007 Elster American/ Canadian AL800 Commercial Aluminum case meters only 100G 100G Datalogging ERG-5000-007 ERG-5002-007
100G Datalogging Gas Endpoint TDC-0823-005 100G Datalogging Installation Guide - Direct Mount 4 Proprietary and Confidential Mfg. Model Description Class Comments Endpoint Type Endpoint Part No. Elster American/ Canadian AL1000 Commercial Aluminum case meters only 100G 100G Datalogging ERG-5000-007 ERG-5002-007 Elster American/ Canadian AL1400 Commercial Aluminum case meters only 100G 100G Datalogging ERG-5000-007 ERG-5002-007 Elster American/ Canadian AL2300 Commercial Aluminum case meters only 100G 100G Datalogging ERG-5000-007 ERG-5002-007 Elster American/ Canadian AL3000 Commercial Aluminum case meters only 100G 100G Datalogging ERG-5000-007 ERG-5002-007 Elster American/ Canadian AL5000 Commercial Aluminum case meters only 100G 100G Datalogging ERG-5000-007 ERG-5002-007 Sensus/Invensys/ Equimeter/Rockwell R-175 11-tooth Residential 24- and 30-tooth gears are not compatible. 100G 100G Datalogging ERG-5000-002 ERG-5002-002 Sensus/Invensys/ Equimeter/Rockwell R-200 11-tooth Residential 100G 100G Datalogging ERG-5000-002 ERG-5002-002 Sensus/Invensys/ Equimeter/Rockwell RT-200 11-tooth Residential 100G 100G Datalogging ERG-5000-002 ERG-5002-002 Sensus/Invensys/ Equimeter/Rockwell RC-225 11-tooth (Canada only) Residential 24- and 30-tooth gears are not compatible. 100G 100G Datalogging ERG-5000-002 ERG-5002-002 Sensus/Invensys/ Equimeter/Rockwell RT-225 11-tooth Residential 24- and 30-tooth gears are not compatible. 100G 100G Datalogging ERG-5000-002 ERG-5002-002 Sensus/Invensys/ Equimeter/Rockwell RC-230 11-tooth Residential 24- and 30-tooth gears are not compatible. 100G 100G Datalogging ERG-5000-002 ERG-5002-002 Sensus/Invensys/ Equimeter/Rockwell RCM-230 (RC-230 Metric) 16-tooth Residential 24- and 30-tooth gears are not compatible. 100G 100G Datalogging ERG-5000-003 ERG-5002-003 Sensus/Invensys/ Equimeter/Rockwell RT-230 11-tooth Residential 100G 100G Datalogging ERG-5000-002 ERG-5002-002 Sensus/Invensys/ Equimeter/Rockwell R-275 11-tooth Residential 24- and 30-tooth gears are not compatible. 100G 100G Datalogging ERG-5000-002 ERG-5002-002 Sensus/Invensys/ Equimeter/Rockwell RT-275 11-tooth Residential 100G 100G Datalogging ERG-5000-002 ERG-5002-002 Sensus/Invensys/ Equimeter/Rockwell S-275 (side connection) 11-tooth Residential 24- and 30-tooth gears are not compatible. 100G 100G Datalogging ERG-5000-002 ERG-5002-002 Sensus/Invensys/ Equimeter/Rockwell R-315 11-tooth Residential 24- and 30-tooth gears are not compatible. 100G 100G Datalogging ERG-5000-002 ERG-5002-002 Sensus/Invensys/ Equimeter/Rockwell 250 11-tooth Residential 24- and 30-tooth gears are not compatible. 100G 100G Datalogging ERG-5000-002 ERG-5002-002 Sensus/Invensys/ Equimeter/Rockwell 310 11-tooth Residential 100G 100G Datalogging ERG-5000-002 ERG-5002-002 Sensus/Invensys/ Equimeter/Rockwell S-110 11-tooth Residential 100G 100G Datalogging ERG-5000-002 ERG-5002-002 Sensus/Invensys/ Equimeter/Rockwell S-200 11-tooth Residential 100G 100G Datalogging ERG-5000-002 ERG-5002-002 Sensus/Invensys/ Equimeter/Rockwell S-175 18-tooth Residential 24- and 30-tooth gears are not compatible. 100G 100G Datalogging ERG-5000-004 ERG-5002-004 Sensus/Invensys/ Equimeter/Rockwell RT-100 18-tooth Residential 24- and 30-tooth gears are not compatible 100G 100G Datalogging ERG-5000-004 ERG-5002-004 Sensus/Invensys/ Equimeter/Rockwell S-190 18-tooth Residential 24- and 30-tooth gears are not compatible. 100G 100G Datalogging ERG-5000-004 ERG-5002-004 Sensus/Invensys/ Equimeter/Rockwell S-120 11-tooth Residential 100G 100G Datalogging ERG-5000-002 ERG-5002-002
100G Datalogging Gas Endpoint TDC-0823-005 100G Datalogging Installation Guide - Direct Mount 5 Proprietary and Confidential Mfg. Model Description Class Comments Endpoint Type Endpoint Part No. Sensus/Invensys/ Equimeter/Rockwell T-120 11-tooth Residential 100G 100G Datalogging ERG-5000-002 ERG-5002-002 Sensus/Invensys/ Equimeter/Rockwell T-110 11-tooth Residential 100G 100G Datalogging ERG-5000-002 ERG-5002-002 Sensus/Invensys/ Equimeter/Rockwell 415 18-tooth Residential Older meters may have endpoint-to-meter mounting hole variations that can make them incompatible. 100G 100G Datalogging ERG-5000-004 ERG-5002-004 Sensus/Invensys/ Equimeter/Rockwell RT-360 18-tooth Residential 100G 100G Datalogging ERG-5000-004 ERG-5002-004 Sensus/Invensys/ Equimeter/Rockwell MR-5 (S-275 Metric) 16-tooth Residential 24- and 30-tooth gears are not compatible. 100G 100G Datalogging ERG-5000-003 ERG-5002-003 Sensus/Invensys/ Equimeter/Rockwell MR-8 (R-275 Metric) 16-tooth Residential 100G 100G Datalogging ERG-5000-003 ERG-5002-003 Sensus/Invensys/ Equimeter/Rockwell MR-9 (R-315 Metric) 16-tooth Residential 24- and 30-tooth gears are not compatible. 100G 100G Datalogging ERG-5000-003 ERG-5002-003 Sensus/Invensys/ Equimeter/Rockwell MR-12 (415 Metric) 16-tooth Residential 100G 100G Datalogging ERG-5000-003 ERG-5002-003 Sensus/Invensys/ Equimeter/Rockwell 750 Commercial Vertical index only. 100G 100G Datalogging ERG-5000-008 ERG-5002-008 Sensus/Invensys/ Equimeter/Rockwell 1000 Commercial Vertical index only 100G 100G Datalogging ERG-5000-008 ERG-5002-008 Sensus/Invensys/ Equimeter/Rockwell 1600 Commercial Vertical index only 100G 100G Datalogging ERG-5000-008 ERG-5002-008 Sensus/Invensys/ Equimeter/Rockwell 3000 Commercial Vertical index only 100G 100G Datalogging ERG-5000-008 ERG-5002-008 Sensus/Invensys/ Equimeter/Rockwell 5000 Commercial Vertical index only 100G 100G Datalogging ERG-5000-008 ERG-5002-008 Sensus/Invensys/ Equimeter/Rockwell 10000 Commercial Vertical index only 100G 100G Datalogging ERG-5000-008 ERG-5002-008 Sensus/Invensys/ Equimeter/Rockwell 750, 1000, 1600, 3000, 5000, 10000 Aluminum Box Direct Reading (VDR) Index Commercial Requires SCR-0062-001 mounting screws (to be purchased separately). 100G 100G Datalogging ERG-5000-008 ERG-5002-008 National/ Lancaster 175 Residential Itron/Srague/ Schlumberger/ Actaris direct-read (odometer) indexes cannot be used. National indexes with bow-tie shaped wriggler cannot be used. 100G 100G Datalogging ERG-5000-006 ERG-5002-006 National/ Lancaster U175/ UL175 Residential Itron/Srague/ Schlumberger/ Actaris direct-read (odometer) indexes cannot be used. National indexes with bow-tie shaped wriggler cannot be used. 100G 100G Datalogging ERG-5000-006 ERG-5002-006 National/ Lancaster 250 Residential Itron/Srague/ Schlumberger/ Actaris direct-read (odometer) indexes cannot be used. National indexes with bow-tie shaped wriggler cannot be used. 100G 100G Datalogging ERG-5000-006 ERG-5002-006
100G Datalogging Gas Endpoint TDC-0823-005 100G Datalogging Installation Guide - Direct Mount 6 Proprietary and Confidential Mfg. Model Description Class Comments Endpoint Type Endpoint Part No. Itron/Actaris/ Schlumberger/ Sprague 175 3-hole index cover 2-hole index cover Residential Index covers with 3 mounting holes 100G 100G Datalogging ERG-5000-005 ERG-5002-005 Itron/Actaris/ Schlumberger/ Sprague 175 WC 3-hole index cover Residential Index boxes with 3 mounting holes 100G 100G Datalogging ERG-5000-005 ERG-5002-005 Itron/Actaris/ Schlumberger/ Sprague 175 Combination 3-hole index cover Integrated regulator Residential Index boxes with 3 mounting holes 100G 100G Datalogging ERG-5000-005 ERG-5002-005 Itron/Actaris/ Schlumberger/ Sprague 210 Residential 100G 100G Datalogging ERG-5000-005 ERG-5002-005 Itron/Actaris/ Schlumberger/ Sprague 240 Canadian Version of 250 Residential 100G 100G Datalogging ERG-5000-005 ERG-5002-005 Itron/Actaris/ Schlumberger/ Sprague 240 Combination Integrated regulator Residential 100G 100G Datalogging ERG-5000-005 ERG-5002-005 Itron/Actaris/ Schlumberger/ Sprague 240 Residential 100G 100G Datalogging ERG-5000-005 ERG-5002-005 Itron/Actaris/ Schlumberger/ Sprague 240 1-hole index cover flat face meter Residential Requires Itron 1A Adapter Kit, CFG-0015-001 Kit 100G 100G Datalogging ERG-5000-005 + CFG-0015-001 ERG-5002-005 CFG-0015-001 Itron/Actaris/ Schlumberger/ Sprague 240 2-hole index cover Residential 100G 100G Datalogging ERG-5000-005 ERG-5002-005 Itron/Actaris/ Schlumberger/ Sprague 250 Residential 100G 100G Datalogging ERG-5000-005 ERG-5002-005 Itron/Actaris/ Schlumberger/ Sprague 250 WC Residential 100G 100G Datalogging ERG-5000-005 ERG-5002-005 Itron/Actaris/ Schlumberger/ Sprague 250 Combination Integrated regulator Residential 100G 100G Datalogging ERG-5000-005 ERG-5002-005 Itron/Actaris/ Schlumberger/ Sprague 1A Flat face meter, Includes 3-dial, 2cf indexes. Residential Requires Itron 1A Adapter Kit, CFG-0015-001 100G 100G Datalogging ERG-5000-005 +CFG-0015-001 ERG-5002-005 +CFG-0015-001 Itron/Actaris/ Schlumberger/ Sprague METRIS 250 Slant-face meter Residential 100G 100G Datalogging ERG-5000-005 ERG-5002-005 Itron/Actaris/ Schlumberger/ Sprague 305 Combination Integrated regulator Residential 100G 100G Datalogging ERG-5000-005 ERG-5002-005 Itron/Actaris/ Schlumberger/ Sprague 400 Slant-face meter Residential 100G 100G Datalogging ERG-5000-005 ERG-5002-005 Itron/Actaris/ Schlumberger/ Sprague 400A Slant-face meter Residential 100G 100G Datalogging ERG-5000-005 ERG-5002-005 Itron/Actaris/ Schlumberger/ Sprague 675A Top-mount index Commercial Requires Itron/Actaris adapter p/n 80005901-001; purchase from Itron/Actaris 100G 100G Datalogging ERG-5000-007 ERG-5002-007 Itron/Actaris/ Schlumberger/ Sprague 800A Top-mount index Commercial Requires Itron/Actaris adapter p/n 80005901-001; purchase from Itron/Actaris 100G 100G Datalogging ERG-5000-007 ERG-5002-007 Itron/Actaris/ Schlumberger/ Sprague 1000A Top-mount index Commercial Requires Itron/Actaris adapter p/n 80005901-001; purchase from Itron/Actaris 100G 100G Datalogging ERG-5000-007 ERG-5002-007
100G Datalogging Gas Endpoint TDC-0823-005 100G Datalogging Installation Guide - Direct Mount 7 Proprietary and Confidential Mfg. Model Description Class Comments Endpoint Type Endpoint Part No. EMCO #2 ½ Commercial 100G 100G Datalogging ERG-5000-008 ERG-5002-008 EMCO #3 Commercial 100G 100G Datalogging ERG-5000-008 ERG-5002-008 EMCO #4 Commercial 100G 100G Datalogging ERG-5000-008 ERG-5002-008 EMCO #4 ½ Commercial 100G 100G Datalogging ERG-5000-008 ERG-5002-008 EMCO #5 Commercial 100G 100G Datalogging ERG-5000-008 ERG-5002-008 Dresser ROOTS Series B3 8C - 56M 8C - 16M CTR TC (No pulser No instrument drive) Commercial To attach an Elster American endpoint, install Dresser's Elster American AMR adapter kit. 100G 100G Datalogging Dresser adapter P/N 059599-000 ERG-5000-001 ERG-5002-001 Dresser ROOTS Series A1 (LMMA) 1.5M - 5M CTR (No pulser No instrument drive) Commercial To attach an Elster American endpoint, install Dresser's Elster American AMR adapter kit. 100G 100G Datalogging Dresser adapter P/N 058530-610 ERG-5000-001 ERG-5002-001 Dresser ROOTS Series A1 (LMMA) 7M - 16M CTR (No pulser No instrument drive) Commercial To attach an Elster American endpoint, install Dresser's Elster American adapter kit. 100G 100G Datalogging Dresser adapter P/N 058531-610 ERG-5000-001 ERG-5002-001 Dresser ROOTS Series A1 (LMMA) 1.5M - 16M TC (No pulser No instrument drive) Commercial To attach an Elster American endpoint, install Dresser's Elster American AMR adapter kit. 100G 100G Datalogging Dresser adapter P/N 058224-641 ERG-5000-001 ERG-5002-001 Dresser ROOTS 5C/8C15 Series Z compact meter Commercial To attach an Elster American endpoint, install Dresser's Elster American adapter kit. 100G 100G Datalogging Dresser adapter P/N 059847-000 ERG-5000-001 ERG-5002-001 Dresser ROOTS B3/LMMA Instrument drive Commercial Standard index drive and no instrument. 100G 100G Datalogging ERG-5000-007 ERG-5002-007 Installation Prerequisites Prior to installation, verify you have the following items: 100G Datalogging gas endpoints designed for your specific brand of residential or commercial gas meters (endpoints include new tamper seals). A compatible meter (see the Meter Compatibility List on page 2). A compatible index. Itron 100G Datalogging gas endpoints are compatible with standard dial and direct-read (odometer) indexes. Exceptions are noted on the Meter Compatibility List on page 2. Installation tools (provided by installer or customer) Small and medium flat-blade or Phillips screwdrivers - to remove and tighten index and index-cover screws. Side-cutting plier/wire snips - to cut wire seals, if applicable.
100G Datalogging Gas Endpoint TDC-0823-005 100G Datalogging Installation Guide - Direct Mount 8 Proprietary and Confidential Small putty knife - residential meters. Meter seals, wire seal, and seal press - to protect the meter from tampering, if applicable. 11/32-inch nut driver or other blunt tool - to securely seat new tamper plugs over screw holes. Itron programming device to program and check 100G Datalogging gas endpoint installation and operation: o FC200SR handheld computer with Endpoint-Link or Endpoint-Link Pro software version 5.3 or higher or o FC300 with SRead with Endpoint-Link or Endpoint Link Pro version 5.5 or higher or o 900 MHz Belt Clip Radio with Endpoint-Link version 5.5 or higher and a customer-supplied laptop Replacement screws - to mount the 100G Datalogging gas endpoint assembly to the meter and the index to the endpoint housing: Replacement Screws Meter To mount the 100G Datalogging gas endpoint on the meter: Itron Part Number To mount the index on the 100G Datalogging gas endpoint housing: Itron Part Number Elster American 1/4 - 20 x 5/8" slotted, Fillister head 8 - 32 x 3/16" slotted, Fillister head Sensus/Rockwell 10 - 24 x 5/8" slotted, Fillister head 6 - 32 x 5/8" slotted, Fillister head Itron/Sprague 10 - 24 x 5/8" slotted, Fillister head 10 - 24 x 1/4" slotted, Fillister head National/Lancaster 10 - 24 x 3/4" Phillips, flat-head, stainless steel SCR-0014-004 10 - 24 x 3/8" thread-forming, Phillips pan-head to mount indexes with legs 6 - 19 x 3/8" thread-forming, Phillips, Fillister head to mount indexes with screw holes SCR-0017-001 SCR-0037-001 Commercial Meter To mount the 100G Datalogging commercial endpoint on the meter: Itron Part Number To mount the index (and index assembly, if applicable) on the 100G Datalogging commercial endpoint housing: Itron Part Number Elster American 2A x 3.25" length, slotted round-head drilled to accept utility-approved wire seals SCR-0062-001 12 - 24 x 1/2" slotted, Fillister head machine screws, drilled to accept utility-approved wire seals Sensus/Rockwell 2A x 3.63" length, slotted round-head drilled to accept utility-approved wire seals SCR-0062-002 2A x 2.94" length, slotted round-head SCR-0062-003 Sensus/Rockwell For Aluminum Box Direct Reading (VDR) index only
100G Datalogging Gas Endpoint TDC-0823-005 100G Datalogging Installation Guide - Direct Mount 9 Proprietary and Confidential Installation Overview Installing the 100G Datalogging gas endpoint on a meter involves four tasks: 1. Removing the index cover and index from the 100G Datalogging gas endpoint. 2. Assembling the 100G Datalogging gas endpoint and index. 3. Programming the 100G Datalogging gas endpoint assembly. 4. Attaching the 100G Datalogging gas endpoint to the meter.
TDC-0823-005 100G Datalogging Installation Guide - Direct Mount 10 Proprietary and Confidential This chapter provides the instructions to install the 100G Datalogging gas endpoint on an Elster American Meter. Note Properly dispose all unused screws, old index covers, gaskets, tamper seals, and other leftover materials. Do not leave materials on customer premises. To remove the index from the meter 1. Remove the four index cover screws and the index cover from the Elster American meter. Alternate screw removal following the numbered pattern in the photo. 2. Examine the mounting screws. If they are 5/8" long and not corroded, keep them to re-attach the 100G Datalogging gas endpoint assembly. If the screws are not the correct length or if the screws are corroded, discard. Note You may use the removed index cover as a temporary storage container for screws. Properly dispose all unused screws, old index covers, gaskets, tamper seals, and other leftover materials. Do not leave materials on customer premises. CH A P T E R 2 Elster American Meter Installation
Elster American Meter Installation TDC-0823-005 100G Datalogging Installation Guide - Direct Mount 11 Proprietary and Confidential 3. Unscrew one index mounting screw completely. Hold one hand under the index to catch the screw. While removing the other mounting screw, pull the index away from the meter to keep the index backplate against the back of the screw. Remove the screw completely after the index is free of the meter. Set the index aside where it will not be damaged or fill with dirt, rain or snow. The index will be mounted to the endpoint later in this procedure. Verify the index mounting screws are 3/16" long and not corroded. If the screws are the correct length and not corroded, retain for later use. If the original screws were discarded, use the correct replacement screws (see Installation Prerequisites on page 7.) 4. Remove the old gasket, gasket residue and dirt from the meter (if applicable). The meter face must be free of gasket residue before you install the 100G Datalogging gas endpoint.
Elster American Meter Installation TDC-0823-005 100G Datalogging Installation Guide - Direct Mount 12 Proprietary and Confidential To assemble the 100G Datalogging gas endpoint and index 1. Separate the 100G Datalogging gas endpoint housing from the cover by pulling the cover straight out from the housing. 2. Set the endpoint cover aside where it will not be damaged or fill with rain, dirt or snow. The cover will be used later in this installation procedure. Note Elster American Meter indexes are available in different models: Index wrigglers on one-foot meters with drive slots Index meters on two-foot meters with drive posts An Elster American index with mounting screw holes An Elster American index with mounting slots
Elster American Meter Installation TDC-0823-005 100G Datalogging Installation Guide - Direct Mount 13 Proprietary and Confidential If your index has mounting screw slots, skip steps 3 and 4. If your index has mounting screw holes, perform steps 3 and 4, and skip steps 5 and 6. 3. Using the original index mounting screw or a replacement screw, if necessary, place one 8 - 32 3/16" screw into the index's right-hand mounting screw hole. 4. Attach the screw to the endpoint housing's right-index mounting post just enough to hold the screw and the right end of the index in place. 5. Screw one 8 - 32 x 3/16" screw into the right index mounting post one or two turns. Do not tighten the screw. 6. Place the right index mounting screw slot under the screw head. Do not tighten the screw. 7. Slide the index drive post into the endpoint wriggler. Verify positive engagement. Caution If the index wriggler has a drive slot, place the endpoint wriggler's drive post into the index drive slot. Failure to mate the endpoint wriggler with the index drive post (or slot) can cause binding and lead to poor registration or meter failure.
Elster American Meter Installation TDC-0823-005 100G Datalogging Installation Guide - Direct Mount 14 Proprietary and Confidential 8. Install and tighten the left index mounting screw (for indexes with either mounting screw slots or holes). Tighten the right index mounting screw. Install and tighten index mounting screws evenly. 9. Slide the endpoint cover over the index and housing. The endpoint label should be clearly visible and easily read.
Elster American Meter Installation TDC-0823-005 100G Datalogging Installation Guide - Direct Mount 15 Proprietary and Confidential Programming the 100G Datalogging Gas Endpoint Assembly Program the 100G Datalogging gas endpoints using: A FC200SR handheld computer with Endpoint-Link® or Endpoint-Link Pro version 5.3 or higher or A FC300 with SRead handheld computer with Endpoint-Link or Endpoint-Link Pro version 5.5 or higher or A 900MHz Belt Clip Radio with Endpoint-Link version 5.5 or higher and a customer-supplied laptop. The Belt Clip Radio connects to the user-supplied laptop using a USB cable or Bluetooth. See the Endpoint-Link v5.3 (or higher) Endpoint Programming Guide (TDC-0744) for more complete programming information. FC200SR FC300 with SRead 900MHz Belt Clip Radio Caution The 100G Datalogging gas endpoint must be programmed before use. Follow the steps in this section to properly program the endpoint. The endpoint is programmed based on the meter's drive rate. Take note of the index drive rate shown on a lower left dial on the index. The endpoint is programmed based on the drive rate. Elster American meter index drive rates are either 1-cubic foot, 2-cubic feet or 0.05 cubic meters (not shown below).
Elster American Meter Installation TDC-0823-005 100G Datalogging Installation Guide - Direct Mount 16 Proprietary and Confidential To program the 100G Datalogging gas endpoint 1. Program the meter drive rate into the 100G Datalogging gas endpoint using the endpoint programming device. For all programming and "Check Endpoint" operations, hold the handheld programmer as close to vertical as possible. For best success, keep the handheld programmer within 6 feet of the target endpoint. Verify you have the correct programming mode (Fixed Network Mode, Mobile/Handheld Mode, or Hard to Read Mobile/Handheld Mode) for your application. Programming parameters are based on the configuration file loaded into the endpoint programming device. During programming, the 100G Datalogging gas endpoint is set to the nearest 100 cubic feet; the last two digits (tens and units) are programmed as zeros (0). After programming is complete, the endpoint assembly will read to the nearest cubic foot. 2. Slowly turn the endpoint's drive wriggler two turns in the direction shown on the index drive rate. This verifies the endpoint is counting properly after assembly. Caution Do not turn the drive wriggler faster than one turn per second. 3. Read or Check the 100G Datalogging gas endpoint using the endpoint programming device. If the read result is higher than the number programmed in Step 1, the 100G Datalogging gas endpoint is counting correctly. If the read result is not higher than the number programmed in Step 1, replace the 100G Datalogging gas endpoint. Attaching the 100G Datalogging Gas Endpoint Assembly to the Meter After programming the 100G Datalogging gas endpoint, attach the endpoint assembly to the Elster American Meter. Warning For 5B Meters only: If the 100G Datalogging gas endpoint will be installed on a 5B-225 aluminum meter, cut 1/16" off each endpoint wriggler post to prevent the wriggler from rubbing on the face of the nut holding the meter drive dog in place.
Elster American Meter Installation TDC-0823-005 100G Datalogging Installation Guide - Direct Mount 17 Proprietary and Confidential To attach the 100G Datalogging gas endpoint to the meter 1. Align the endpoint wriggler to connect with the drive post (or slot) of the meter. For one-foot meters: Align the endpoint assembly wriggler perpendicular to the meter drive post. For two-foot meters: Align the endpoint assembly wriggler perpendicular to the meter drive slot. The pin on the endpoint wriggler may be installed inside or outside the meter drive slot. For easy assembly, Itron recommends installing the pin on the 100G Datalogging gas endpoint wriggler outside the meter drive slot. 2. Carefully align the endpoint's four screw holes with the holes on the meter. Attach using the original mounting screws if they are the correct size and are not corroded (1/4 - 20 x 5/8" screws.) If the original screws were discarded, use the correct replacement screws (see Installation Prerequisites on page 7). Tighten in an alternating, diagonal pattern as shown in the photo: Insert first screw and tighten 1/4 to 1/2 turn after the screw contacts the meter connection. Insert the second screw and tighten 1/4 to 1/2 turn after contact with the meter connection. Insert the third screw and tighten 1/4 to 1/2 turn after contact with the meter connection. Insert the last screw and tighten 1/4 to 1/2 turn after contact with the meter connection. Return to the first screw and tighten. Continue with the second, third and last screws until all screws are tight. Use equal screw tension to tighten each screw. Note Meter manufacturers: torque the mounting screws 15 to 20 inch-pounds.
Elster American Meter Installation TDC-0823-005 100G Datalogging Installation Guide - Direct Mount 18 Proprietary and Confidential 3. Place new tamper seals over the two screws with tamper seal mounts. Press tamper seals into place using an 11/32" nut driver or similar blunt tool. 4. Complete necessary paperwork and verify all excess materials are removed from the customer's premises. 100G Datalogging gas endpoint installation on the Elster American meter is complete.
TDC-0823-005 100G Datalogging Installation Guide - Direct Mount 19 Proprietary and Confidential This chapter provides the instructions to install the 100G Datalogging gas endpoint on a Sensus/Rockwell Meter. These instructions apply to 11-tooth, 16-tooth, and 18-tooth Sensus 100G Datalogging gas endpoints. Note Sensus meters are also known as Invensys, Equimeter, and Rockwell. For these instructions, all meter types are referred to as Sensus meters. 100G Datalogging gas endpoint Sensus 11-tooth Sensus 16-tooth Sensus 18-tooth To remove the index from the meter 1. Remove the four index cover screws and the index cover from the Sensus meter. Alternate screw removal following the numbered pattern as shown in the photo. CH A P T E R 3 Sensus/Rockwell Meter Installation
Sensus/Rockwell Meter Installation TDC-0823-005 100G Datalogging Installation Guide - Direct Mount 20 Proprietary and Confidential 2. Examine the mounting screws. If they are 5/8" long and not corroded, keep them to attach the 100G Datalogging gas endpoint assembly. If the screws are not the correct length or if the screws are corroded, discard. Note You may use the removed index cover as a temporary storage container for screws. Properly dispose all unused screws, old index covers, gaskets, tamper seals, and other leftover materials. Do not leave materials on customer premises. 3. Unscrew one index mounting screw completely. Hold one hand under the index to catch the screw. While removing the other mounting screw, pull the index away from the meter to keep the index backplate against the back of the screw. Remove the screw completely after the index is free of the meter. 4. Set the index aside where it will not be damaged or fill with dirt, rain or snow. The index will be mounted in the endpoint later in this procedure. Verify the index mounting screws are 5/8" long and not corroded. If the screws are the correct length and not corroded, retain for later use. If the original screws are discarded, use the correct replacement screws (see Installation Prerequisites on page 7.) 5. Remove the old gasket, gasket residue, and dirt from the meter (if applicable). The meter face must be free of gasket residue or dirt before you install the 100G Datalogging gas endpoint.
Sensus/Rockwell Meter Installation TDC-0823-005 100G Datalogging Installation Guide - Direct Mount 21 Proprietary and Confidential To assemble the 100G Datalogging gas endpoint and index 1. Separate the 100G Datalogging gas endpoint housing from the cover by pulling the cover straight out from the housing. Set the endpoint cover aside where it will not be damaged or fill with rain, dirt or snow. The cover is used later in this installation procedure. 2. Place the index drive gear (1) in the housing wriggler gear cup (2) of the endpoint. The example shows an 11-tooth drive gear. Your index may be a 16- or 18-tooth gear. Use the appropriate 100G Datalogging gas endpoint for your specific meter. See the Meter Compatibility List on page 2 for more information. 3. After the drive gear aligns with the wriggler gear, the mounting holes line up.
Sensus/Rockwell Meter Installation TDC-0823-005 100G Datalogging Installation Guide - Direct Mount 22 Proprietary and Confidential 4. Using the original index mounting screw or a replacement screw (if necessary), place one 6 - 32 5/8" screw into the index's right mounting screw hole. Attach the screw to the endpoint housing's right-index mounting post just enough to hold the screw and the right end of the index in place. Install and tighten the left index mounting screw. Tighten the right index mounting screw completely. Install and tighten index mounting screws evenly. 5. Slide the endpoint cover over the index and housing. Verify the cover is installed correctly. The endpoint label should be clearly visible and easily read.
Sensus/Rockwell Meter Installation TDC-0823-005 100G Datalogging Installation Guide - Direct Mount 23 Proprietary and Confidential Programming the 100G Datalogging Gas Endpoint Assembly 100G Datalogging gas endpoint s can be programmed using: A FC200SR handheld computer with Endpoint-Link® or Endpoint-Link Pro version 5.3 or higher or A FC300 with SRead handheld computer with Endpoint-Link or Endpoint-Link Pro version 5.5 or higher or A 900MHz Belt Clip Radio with Endpoint-Link version 5.5 or higher and a customer-supplied laptop. The Belt Clip Radio connects to the user-supplied laptop using a USB cable or Bluetooth. See the Endpoint-Link v5.3 (or higher) Endpoint Programming Guide (TDC-0744) for more complete programming information. FC200SR FC300 with SRead 900MHz Belt Clip Radio Caution The 100G Datalogging gas endpoint must be programmed before use. Follow the steps in this section to properly program the endpoint. Take note of the index drive rate shown on a lower left dial on the index. The endpoint is programmed based on the drive rate. Sensus meter index drive rates are 2-cubic feet or 0.05 cubic meters.
Sensus/Rockwell Meter Installation TDC-0823-005 100G Datalogging Installation Guide - Direct Mount 24 Proprietary and Confidential To program the 100G Datalogging gas endpoint 1. Program the index drive rate into the 100G Datalogging gas endpoint using the endpoint programming device. For all programming and "Check Endpoint" operations, hold the handheld programmer as close to vertical as possible. For best success, keep the handheld programmer within 6 feet of the target endpoint. Verify you have the correct programming mode (Fixed Network Mode, Mobile/Handheld Mode, or Hard to Read Mobile/Handheld Mode) for your application. Programming parameters are based on the configuration file loaded into the endpoint programming device. During programming, the 100G Datalogging gas endpoint is set to the nearest 100 cubic feet; the last two digits (tens and units) are programmed as zeros (0). After programming is complete, the endpoint assembly will read to the nearest cubic foot. 2. Slowly turn the endpoint's drive wriggler two turns in the direction shown on the index drive rate. This verifies the endpoint is counting properly after assembly. Caution Do not turn the drive wriggler faster than one turn per second. 3. Read or Check the 100G Datalogging gas endpoint using the endpoint programming device. If the read result is higher than the number programmed in Step 1, the 100G Datalogging gas endpoint is counting correctly. If the read result is not higher than the number programmed in Step 1, replace the 100G Datalogging gas endpoint.
Sensus/Rockwell Meter Installation TDC-0823-005 100G Datalogging Installation Guide - Direct Mount 25 Proprietary and Confidential Attaching the 100G Datalogging Gas Endpoint Assembly to the Sensus Meter After 100G Datalogging gas endpoint programming is complete, attach the endpoint assembly to the Sensus meter. To attach the 100G Datalogging gas endpoint to the meter 1. Gently place the endpoint assembly against the front of the meter at angle. 2. Install and tighten endpoint-to-meter mounting screws in an alternating fashion. Align the top right mounting screw-hole on the meter with the top right screw-hole on the endpoint. Insert the top-right cover mounting screw and tighten the screw enough to hold it in place. Do not completely tighten. Rotate the endpoint assembly counterclockwise until the remaining three endpoint screw holes line up with the holes in the meter. Use the original mounting screws if they were the correct size and not corroded. If the original screws were discarded, use the correct replacement screws (see Installation Prerequisites on page 7).
Sensus/Rockwell Meter Installation TDC-0823-005 100G Datalogging Installation Guide - Direct Mount 26 Proprietary and Confidential Install the remaining three mounting screws and tighten in the pattern shown in the photo. a. Insert lower left mounting screw and tighten to snug position. b. Tighten upper right mounting screw to snug position. c. Insert upper left mounting screw and tighten to snug position. d. Insert lower right mounting screw and tighten to snug position. Tighten each mounting screw evenly. Important Meter manufacturers: torque the mounting screws 15 to 20 inch-pounds. 3. Place a new tamper seal over the two screws with tamper seal cups. Press the new tamper seals into place using an 11/32-inch nut driver (or similar blunt tool). 4. Complete any necessary paperwork and properly dispose excess installation materials and scrap from the customer premises.
Sensus/Rockwell Meter Installation TDC-0823-005 100G Datalogging Installation Guide - Direct Mount 27 Proprietary and Confidential 100G Datalogging gas endpoint installation on the Sensus Meter is complete.

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