Itron 100GDLAN AMR transceiver device for utility meters User Manual 100G Datalogging Installation Guide Direct Mount

Itron Inc AMR transceiver device for utility meters 100G Datalogging Installation Guide Direct Mount

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Gas Solutions 100G Datalogging Installation Guide - Direct Mount TDC-0823-005

Identification 100G Datalogging Installation Guide - Direct Mount 07/28/2010 TDC-0823-005 Endpoint part numbers: 100G Endpoint: ERG-5000-001, ERG-5000-002, ERG-5000-003, ERG-5000-004, ERG-5000-005, ERG-5000-006, ERG-5000-007, ERG-5000-008 100G Datalogging Endpoint: ERG-5002-001, ERG-5002-002, ERG-5002-003, ERG-5002-004, ERG-5002-007, ERG-5002-008 Copyright © 2009 - 2010 Itron, Inc. All rights reserved. Confidentiality Notice The information contained herein is proprietary and confidential and is provided subject to the condition that (i) it be held in confidence except to the extent required otherwise by law and (ii) it is used only for the purposes described herein. Any third party given access to this information shall be similarly bound in writing. Trademark Notice Itron is a registered trademark of Itron, Inc. All other product names and logos in this documentation are used for identification purposes only and may be trademarks or registered trademarks of their respective companies. Applicable Patents U.S. Patent Numbers: 4,614,945; 4,753,169; 4,768,903; 4,799,059; 4,867,700 Canadian Patent Numbers: 1,254,949; 1,267,936; 1,282,118 Compliance Statement This device complies with Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. Operation is subject to the following two conditions: • This device may not cause harmful interference. • This device must accept any interference that may cause undesirable operation. This device must be permanently mounted such that it retains a distance of 20 centimeters (7.9 inches) from all persons in order to comply with FCC RF exposure levels. Compliance Statement This equipment has been tested and found to comply with the limits, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. Operation is subject to the following conditions: • This device may not cause interference. • This device must accept any interference that may cause undesired operation of the device. Compliance Statement This equipment complies with policies RSS-210 and RSS-GEN of the Industry Canada rules. Operation is subject to the following two conditions: (1) this device may not cause interference, and (2) this device must accept any interference, including interference that may cause undesired operation of the device. Transportation Classification The Federal Aviation Administration prohibits operating transmitters and receivers on all commercial aircraft. When powered, the 100G Datalogging Endpoint is considered an operating transmitter and receiver and cannot be shipped by air. All product returns must be shipped by ground transportation. Modifications and Repairs To ensure system performance, this device and antenna shall not be changed or modified without the expressed approval of Itron. Any unauthorized modification will void the user's authority to operate the equipment. Meter Installation/Removal In the event of malfunction, all repairs should be performed by Itron. It is the responsibility of users requiring service to report the need for service to Itron. Warning Follow these procedures to avoid injury to yourself or others: The lithium battery may cause a fire or chemical burn if it is not disposed of properly. Do not recharge, disassemble, heat above 100º Celsius (212º Fahrenheit), or incinerate the lithium battery. Keep the lithium battery away from children. Replace the lithium battery only with batteries meeting Itron specifications. Any other battery may cause a fire or explosion. Warning Only authorized Itron personnel should attempt repairs on Itron equipment. Attempts to do so by others might void any maintenance contract with your company. Unauthorized service personnel might also be subject to shock hazard on some Itron equipment if removal of protective covers is attempted. Warning To prevent ignition of flammable or combustible atmospheres, disconnect power before servicing. Warning Substitution of components may impair intrinsic safety.

Suggestions If you have comments or suggestions on how we may improve this documentation, send them to TechnicalCommunicationsManager@itron.com If you have questions or comments about the software or hardware product, contact Itron Technical Support: Contact Internet: www.itron.com E-mail: support@itron.com Phone: 1 877 487 6602 Document Conventions The following documentation conventions are used in this installation guide: Caution A Caution warns the user that failure to follow the information in the note could result in loss of data. Be sure to carefully read a Caution note and follow the advice/instructions. Warning A Warning alerts you about potential physical harm to the user or hardware. It is critical that you pay strict attention to Warning notes, read the information carefully, and follow the advice, instructions. Tip A Tip provides the user with extra hints/suggestions to make a task easier to perform or a concept easier to understand. Note A Note supplies generic information to the user. The user can ignore the information and continue a task without suffering any adverse consequences.

TDC-0823-005 100G Datalogging Installation Guide - Direct Mount v Proprietary and Confidential Chapter 1 100G Datalogging Gas Endpoint ............................................................... 1 Transmission Modes ........................................................................................................................... 1 Specifications ...................................................................................................................................... 2 Related Documents .................................................................................................................. 2 Meter Compatibility List ....................................................................................................................... 2 Installation Prerequisites ..................................................................................................................... 7 Installation Overview ................................................................................................................. 9 Chapter 2 Elster American Meter Installation .......................................................... 10 Programming the 100G Datalogging Gas Endpoint Assembly ......................................................... 15 Attaching the 100G Datalogging Gas Endpoint Assembly to the Meter ........................................... 16 Chapter 3 Sensus/Rockwell Meter Installation ........................................................ 19 Programming the 100G Datalogging Gas Endpoint Assembly ......................................................... 23 Attaching the 100G Datalogging Gas Endpoint Assembly to the Sensus Meter .............................. 25 Chapter 4 Itron/Sprague Meter Installation .............................................................. 28 Programming the 100G Datalogging Gas Endpoint Assembly ......................................................... 31 Attaching the 100G Datalogging Gas Endpoint Assembly to the Meter .......................................... 32 Attaching the 100G Datalogging Gas Endpoint Assembly to Flat-faced Sprague Meters ..... 35 Securing Brass Meter Tags to Flat-faced Meters ................................................................... 39 Chapter 5 National/Lancaster Meter Installation ...................................................... 42 Programming the 100G Datalogging Gas Endpoint Assembly ......................................................... 48 Attaching the 100G Datalogging Gas Endpoint Assembly to the Meter ........................................... 49 Chapter 6 Elster American and Itron Actaris Commercial Meter Installation ........ 52 Removing the Index/ Index Assembly from the Meter ...................................................................... 52 Programming the 100G Datalogging Commercial Gas Endpoint ..................................................... 55 Installing the 100G Datalogging Commercial Gas Endpoint on an Itron/Actaris Commercial Meter ............................................................................................................................. 62 Chapter 7 Sensus/Rockwell Commercial Meter Installation ................................... 68 Removing the Index/ Index Assembly from the Meter ...................................................................... 68 Programming the 100G Datalogging Gas Endpoint .......................................................................... 70 Attaching the 100G Datalogging Commercial Endpoint to a Sensus/Rockwell Commercial Diaphram Meter ................................................................................................................................................. 71 Mounting a on a Rockwell 750 meter with an Aluminum BOX Direct Reading (VDR) .................... 75 Contents

Contents TDC-0823-005 100G Datalogging Installation Guide - Direct Mount vi Proprietary and Confidential Chapter 8 Dresser ROOTS® Commercial Rotary Meter Installation ....................... 80 Installation Prerequisites ......................................................................................................... 80 Installation Examples ........................................................................................................................ 81 Programming the 100G Datalogging Gas Endpoint Assembly ......................................................... 82 B3, LMMA, and S3A CTR/TC Dresser ROOTS® Series Register Settings and Direct Drive Programming Information .................................................................................................................. 83 B3, LMMA and S3A CTR/TC Meter Drive Rates: Residential Direct Drive Programming* ... 84 Installing the Residential 100G Datalogging Gas Endpoint Assembly to the Dresser ROOTS® Rotary Meter ...................................................................................................................................... 85 Installing the 100G Datalogging Commercial Gas Endpoint on a Dresser ROOTS® Rotary Meter with an Instrument Drive .................................................................................................................... 86 Programming the 100G Datalogging Commercial Gas Endpoint Assembly .......................... 88 B3, LMMA, and S3A CD/TD Dresser ROOTS® Series Meter Drive Rates ............................. 90 To attach the 100G Datalogging commercial gas endpoint to the meter ............................... 91 Completed Installation Examples ............................................................................................ 94 Index ............................................................................................................................. 95

TDC-0823-005 100G Datalogging Installation Guide - Direct Mount 1 1 Proprietary and Confidential Itron 100G Datalogging gas endpoints are radio-frequency (RF) devices designed to transmit meter data to an RF meter reading device within transmission distance of the endpoint. 100G Datalogging gas endpoints have the same increased output power as the first generation 100G gas endpoints for greater RF transmission distance. The 100G direct-mount endpoint reads and transmits a Standard Consumption Message (SCM) with magnetic-tamper and tilt-tamper data. The Itron 100G Datalogging gas endpoint adds functionality by storing up to 40 days of hourly data. This installation guide provides step-by-step instructions for installing the 100G gas endpoint and the 100G Datalogging gas endpoint on a wide variety of meters. This installation guide refers to both 100G endpoint versions as the 100G Datalogging gas endpoint. Mechanical installation procedures are identical for both modules. 100G Datalogging gas endpoint compatible meters are listed in the Meter Compatibility List. Transmission Modes The 100G Datalogging gas endpoint can be set to transmit in Fixed Network, Mobile and Handheld, or Hard to Read Mobile and Handheld Mode. Fixed Network Mode The 100G Datalogging gas endpoint transmits a high-powered RF message every 60 seconds. Output power in this mode is 250 milliwatts or +24 dBm; expected battery life is 20 years. Mobile and Handheld Mode The 100G Datalogging gas endpoint transmits a medium-powered RF message every 15 seconds. Output power in this mode is 10 milliwatts or +10dBm; expected battery life is 20 years. (Optional) Hard to Read Mobile and Handheld Mode The 100G Datalogging gas endpoint transmits a high-powered RF message every 30 seconds. Output power in this mode is 250 milliwatts or +24dBm; expected battery life decreases to 15 years in this mode. The Hard to Read Mobile and Handheld Mode should only be used for exceptionally hard-to-read applications (such as meters installed on roof tops or in sub-basements). An FCC license is not required to read 100G Datalogging gas endpoint. CH A P T E R 1 100G Datalogging Gas Endpoint

100G Datalogging Gas Endpoint TDC-0823-005 100G Datalogging Installation Guide - Direct Mount 2 Proprietary and Confidential Specifications Functional Specifications Description Power Source 100G 100G Datalogging Two "A" cell lithium batteries One "A" cell lithium battery Tamper Detection Tilt tamper and magnetic tamper FCC Compliance Part 15 certified Industry Canada Compliance RSS-210 certified Intrinsically Safe per UL Class I, Division 1, Groups C and D Product Identification Numeric and barcoded endpoint type and serial number Construction Materials Gray polycarbonate housing and back plate with encapsulated electronics Operational Specifications Description Operating Temperatures -40° to 158° F (-40° to +70° C) Operating Humidity 5 to 95 percent relative humidity Program Frequency 908 MHz Transmit Frequency Spread spectrum 908 to 924 MHz ISM band Data Integrity Verified in every data message Related Documents Document Title Document Part Number Gas Endpoint Meter Compatibility List PUB-0117-002 Gas Endpoint Ordering Guide PUB-0117-001 100G Datalogging Specification Sheet Publication 100941SP-XX Endpoint Link® Programming Guide TDC-0744 Meter Compatibility List This table lists meters compatible with the 100G Datalogging gas endpoint. Due to continuous research, product improvements, and enhancements, Itron reserves the right to change this list without notice. Note On rare occasions the location of endpoint-to-meter mounting holes on older diaphragm gas meters might not match up with the mounting holes on the 100G Datalogging gas endpoint. This can prevent the 100G Datalogging gas endpoint from properly mounting to the meter.

100G Datalogging Gas Endpoint TDC-0823-005 100G Datalogging Installation Guide - Direct Mount 3 Proprietary and Confidential 100G Series Meter Compatibility List Mfg. Model Description Class Comments Endpoint Type Endpoint Part No. Elster American/ Canadian W75AL Residential Aluminum case meters only 100G 100G Datalogging ERG-5000-001 ERG-5002-001 Elster American/ Canadian AL-175 Residential Aluminum case meters only 100G 100G Datalogging ERG-5000-001 ERG-5002-001 Elster American/ Canadian AC-175 Residential Aluminum case meters only 100G 100G Datalogging ERG-5000-001 ERG-5002-001 Elster American/ Canadian AT-175 Residential Aluminum case meters only 100G 100G Datalogging ERG-5000-001 ERG-5002-001 Elster American/ Canadian ALC-175 Residential Aluminum case meters only 100G 100G Datalogging ERG-5000-001 ERG-5002-001 Elster American/ Canadian AT-210 Residential Aluminum case meters only 100G 100G Datalogging ERG-5000-001 ERG-5002-001 Elster American/ Canadian AL-225 Canada only Residential Aluminum case meters only 100G 100G Datalogging ERG-5000-001 ERG-5002-001 Elster American/ Canadian AC-250 Residential Aluminum case meters only 100G 100G Datalogging ERG-5000-001 ERG-5002-001 Elster American/ Canadian AL-250 Residential Aluminum case meters only 100G 100G Datalogging ERG-5000-001 ERG-5002-001 Elster American/ Canadian AM-250 Residential Aluminum case meters only 100G 100G Datalogging ERG-5000-001 ERG-5002-001 Elster American/ Canadian AR-250 Residential Aluminum case meters only 100G 100G Datalogging ERG-5000-001 ERG-5002-001 Elster American/ Canadian AT-250 Residential Aluminum case meters only 100G 100G Datalogging ERG-5000-001 ERG-5002-001 Elster American/ Canadian AL-310 Residential Aluminum case meters only 100G 100G Datalogging ERG-5000-001 ERG-5002-001 Elster American/ Canadian AL-350 Residential Aluminum case meters only 100G 100G Datalogging ERG-5000-001 ERG-5002-001 Elster American/ Canadian AT-350 Residential Aluminum case meters only 100G 100G Datalogging ERG-5000-001 ERG-5002-001 Elster American/ Canadian AL-425 Residential Aluminum case meters only 100G 100G Datalogging ERG-5000-001 ERG-5002-001 Elster American/ Canadian AC-630 Residential Aluminum case meters only 100G 100G Datalogging ERG-5000-001 ERG-5002-001 Elster American/ Canadian 5B 225 Aluminum case Residential 100G 100G Datalogging ERG-5000-001 ERG-5002-001 Elster American/ Canadian 35B Iron case Commercial 100G 100G Datalogging ERG-5000-007 ERG-5002-007 Elster American/ Canadian 60B Iron case Commercial 100G 100G Datalogging ERG-5000-007 ERG-5002-007 Elster American/ Canadian 80B Iron case Commercial Must have front reading index. 100G 100G Datalogging ERG-5000-007 ERG-5002-007 Elster American/ Canadian 250B Iron case Commercial 100G 100G Datalogging ERG-5000-007 ERG-5002-007 Elster American/ Canadian 500B Iron case Commercial 100G 100G Datalogging ERG-5000-007 ERG-5002-007 Elster American/ Canadian AL800 Commercial Aluminum case meters only 100G 100G Datalogging ERG-5000-007 ERG-5002-007

100G Datalogging Gas Endpoint TDC-0823-005 100G Datalogging Installation Guide - Direct Mount 4 Proprietary and Confidential Mfg. Model Description Class Comments Endpoint Type Endpoint Part No. Elster American/ Canadian AL1000 Commercial Aluminum case meters only 100G 100G Datalogging ERG-5000-007 ERG-5002-007 Elster American/ Canadian AL1400 Commercial Aluminum case meters only 100G 100G Datalogging ERG-5000-007 ERG-5002-007 Elster American/ Canadian AL2300 Commercial Aluminum case meters only 100G 100G Datalogging ERG-5000-007 ERG-5002-007 Elster American/ Canadian AL3000 Commercial Aluminum case meters only 100G 100G Datalogging ERG-5000-007 ERG-5002-007 Elster American/ Canadian AL5000 Commercial Aluminum case meters only 100G 100G Datalogging ERG-5000-007 ERG-5002-007 Sensus/Invensys/ Equimeter/Rockwell R-175 11-tooth Residential 24- and 30-tooth gears are not compatible. 100G 100G Datalogging ERG-5000-002 ERG-5002-002 Sensus/Invensys/ Equimeter/Rockwell R-200 11-tooth Residential 100G 100G Datalogging ERG-5000-002 ERG-5002-002 Sensus/Invensys/ Equimeter/Rockwell RT-200 11-tooth Residential 100G 100G Datalogging ERG-5000-002 ERG-5002-002 Sensus/Invensys/ Equimeter/Rockwell RC-225 11-tooth (Canada only) Residential 24- and 30-tooth gears are not compatible. 100G 100G Datalogging ERG-5000-002 ERG-5002-002 Sensus/Invensys/ Equimeter/Rockwell RT-225 11-tooth Residential 24- and 30-tooth gears are not compatible. 100G 100G Datalogging ERG-5000-002 ERG-5002-002 Sensus/Invensys/ Equimeter/Rockwell RC-230 11-tooth Residential 24- and 30-tooth gears are not compatible. 100G 100G Datalogging ERG-5000-002 ERG-5002-002 Sensus/Invensys/ Equimeter/Rockwell RCM-230 (RC-230 Metric) 16-tooth Residential 24- and 30-tooth gears are not compatible. 100G 100G Datalogging ERG-5000-003 ERG-5002-003 Sensus/Invensys/ Equimeter/Rockwell RT-230 11-tooth Residential 100G 100G Datalogging ERG-5000-002 ERG-5002-002 Sensus/Invensys/ Equimeter/Rockwell R-275 11-tooth Residential 24- and 30-tooth gears are not compatible. 100G 100G Datalogging ERG-5000-002 ERG-5002-002 Sensus/Invensys/ Equimeter/Rockwell RT-275 11-tooth Residential 100G 100G Datalogging ERG-5000-002 ERG-5002-002 Sensus/Invensys/ Equimeter/Rockwell S-275 (side connection) 11-tooth Residential 24- and 30-tooth gears are not compatible. 100G 100G Datalogging ERG-5000-002 ERG-5002-002 Sensus/Invensys/ Equimeter/Rockwell R-315 11-tooth Residential 24- and 30-tooth gears are not compatible. 100G 100G Datalogging ERG-5000-002 ERG-5002-002 Sensus/Invensys/ Equimeter/Rockwell 250 11-tooth Residential 24- and 30-tooth gears are not compatible. 100G 100G Datalogging ERG-5000-002 ERG-5002-002 Sensus/Invensys/ Equimeter/Rockwell 310 11-tooth Residential 100G 100G Datalogging ERG-5000-002 ERG-5002-002 Sensus/Invensys/ Equimeter/Rockwell S-110 11-tooth Residential 100G 100G Datalogging ERG-5000-002 ERG-5002-002 Sensus/Invensys/ Equimeter/Rockwell S-200 11-tooth Residential 100G 100G Datalogging ERG-5000-002 ERG-5002-002 Sensus/Invensys/ Equimeter/Rockwell S-175 18-tooth Residential 24- and 30-tooth gears are not compatible. 100G 100G Datalogging ERG-5000-004 ERG-5002-004 Sensus/Invensys/ Equimeter/Rockwell RT-100 18-tooth Residential 24- and 30-tooth gears are not compatible 100G 100G Datalogging ERG-5000-004 ERG-5002-004 Sensus/Invensys/ Equimeter/Rockwell S-190 18-tooth Residential 24- and 30-tooth gears are not compatible. 100G 100G Datalogging ERG-5000-004 ERG-5002-004 Sensus/Invensys/ Equimeter/Rockwell S-120 11-tooth Residential 100G 100G Datalogging ERG-5000-002 ERG-5002-002

100G Datalogging Gas Endpoint TDC-0823-005 100G Datalogging Installation Guide - Direct Mount 5 Proprietary and Confidential Mfg. Model Description Class Comments Endpoint Type Endpoint Part No. Sensus/Invensys/ Equimeter/Rockwell T-120 11-tooth Residential 100G 100G Datalogging ERG-5000-002 ERG-5002-002 Sensus/Invensys/ Equimeter/Rockwell T-110 11-tooth Residential 100G 100G Datalogging ERG-5000-002 ERG-5002-002 Sensus/Invensys/ Equimeter/Rockwell 415 18-tooth Residential Older meters may have endpoint-to-meter mounting hole variations that can make them incompatible. 100G 100G Datalogging ERG-5000-004 ERG-5002-004 Sensus/Invensys/ Equimeter/Rockwell RT-360 18-tooth Residential 100G 100G Datalogging ERG-5000-004 ERG-5002-004 Sensus/Invensys/ Equimeter/Rockwell MR-5 (S-275 Metric) 16-tooth Residential 24- and 30-tooth gears are not compatible. 100G 100G Datalogging ERG-5000-003 ERG-5002-003 Sensus/Invensys/ Equimeter/Rockwell MR-8 (R-275 Metric) 16-tooth Residential 100G 100G Datalogging ERG-5000-003 ERG-5002-003 Sensus/Invensys/ Equimeter/Rockwell MR-9 (R-315 Metric) 16-tooth Residential 24- and 30-tooth gears are not compatible. 100G 100G Datalogging ERG-5000-003 ERG-5002-003 Sensus/Invensys/ Equimeter/Rockwell MR-12 (415 Metric) 16-tooth Residential 100G 100G Datalogging ERG-5000-003 ERG-5002-003 Sensus/Invensys/ Equimeter/Rockwell 750 Commercial Vertical index only. 100G 100G Datalogging ERG-5000-008 ERG-5002-008 Sensus/Invensys/ Equimeter/Rockwell 1000 Commercial Vertical index only 100G 100G Datalogging ERG-5000-008 ERG-5002-008 Sensus/Invensys/ Equimeter/Rockwell 1600 Commercial Vertical index only 100G 100G Datalogging ERG-5000-008 ERG-5002-008 Sensus/Invensys/ Equimeter/Rockwell 3000 Commercial Vertical index only 100G 100G Datalogging ERG-5000-008 ERG-5002-008 Sensus/Invensys/ Equimeter/Rockwell 5000 Commercial Vertical index only 100G 100G Datalogging ERG-5000-008 ERG-5002-008 Sensus/Invensys/ Equimeter/Rockwell 10000 Commercial Vertical index only 100G 100G Datalogging ERG-5000-008 ERG-5002-008 Sensus/Invensys/ Equimeter/Rockwell 750, 1000, 1600, 3000, 5000, 10000 Aluminum Box Direct Reading (VDR) Index Commercial Requires SCR-0062-001 mounting screws (to be purchased separately). 100G 100G Datalogging ERG-5000-008 ERG-5002-008 National/ Lancaster 175 Residential Itron/Srague/ Schlumberger/ Actaris direct-read (odometer) indexes cannot be used. National indexes with bow-tie shaped wriggler cannot be used. 100G 100G Datalogging ERG-5000-006 ERG-5002-006 National/ Lancaster U175/ UL175 Residential Itron/Srague/ Schlumberger/ Actaris direct-read (odometer) indexes cannot be used. National indexes with bow-tie shaped wriggler cannot be used. 100G 100G Datalogging ERG-5000-006 ERG-5002-006 National/ Lancaster 250 Residential Itron/Srague/ Schlumberger/ Actaris direct-read (odometer) indexes cannot be used. National indexes with bow-tie shaped wriggler cannot be used. 100G 100G Datalogging ERG-5000-006 ERG-5002-006

100G Datalogging Gas Endpoint TDC-0823-005 100G Datalogging Installation Guide - Direct Mount 6 Proprietary and Confidential Mfg. Model Description Class Comments Endpoint Type Endpoint Part No. Itron/Actaris/ Schlumberger/ Sprague 175 3-hole index cover 2-hole index cover Residential Index covers with 3 mounting holes 100G 100G Datalogging ERG-5000-005 ERG-5002-005 Itron/Actaris/ Schlumberger/ Sprague 175 WC 3-hole index cover Residential Index boxes with 3 mounting holes 100G 100G Datalogging ERG-5000-005 ERG-5002-005 Itron/Actaris/ Schlumberger/ Sprague 175 Combination 3-hole index cover Integrated regulator Residential Index boxes with 3 mounting holes 100G 100G Datalogging ERG-5000-005 ERG-5002-005 Itron/Actaris/ Schlumberger/ Sprague 210 Residential 100G 100G Datalogging ERG-5000-005 ERG-5002-005 Itron/Actaris/ Schlumberger/ Sprague 240 Canadian Version of 250 Residential 100G 100G Datalogging ERG-5000-005 ERG-5002-005 Itron/Actaris/ Schlumberger/ Sprague 240 Combination Integrated regulator Residential 100G 100G Datalogging ERG-5000-005 ERG-5002-005 Itron/Actaris/ Schlumberger/ Sprague 240 Residential 100G 100G Datalogging ERG-5000-005 ERG-5002-005 Itron/Actaris/ Schlumberger/ Sprague 240 1-hole index cover flat face meter Residential Requires Itron 1A Adapter Kit, CFG-0015-001 Kit 100G 100G Datalogging ERG-5000-005 + CFG-0015-001 ERG-5002-005 CFG-0015-001 Itron/Actaris/ Schlumberger/ Sprague 240 2-hole index cover Residential 100G 100G Datalogging ERG-5000-005 ERG-5002-005 Itron/Actaris/ Schlumberger/ Sprague 250 Residential 100G 100G Datalogging ERG-5000-005 ERG-5002-005 Itron/Actaris/ Schlumberger/ Sprague 250 WC Residential 100G 100G Datalogging ERG-5000-005 ERG-5002-005 Itron/Actaris/ Schlumberger/ Sprague 250 Combination Integrated regulator Residential 100G 100G Datalogging ERG-5000-005 ERG-5002-005 Itron/Actaris/ Schlumberger/ Sprague 1A Flat face meter, Includes 3-dial, 2cf indexes. Residential Requires Itron 1A Adapter Kit, CFG-0015-001 100G 100G Datalogging ERG-5000-005 +CFG-0015-001 ERG-5002-005 +CFG-0015-001 Itron/Actaris/ Schlumberger/ Sprague METRIS 250 Slant-face meter Residential 100G 100G Datalogging ERG-5000-005 ERG-5002-005 Itron/Actaris/ Schlumberger/ Sprague 305 Combination Integrated regulator Residential 100G 100G Datalogging ERG-5000-005 ERG-5002-005 Itron/Actaris/ Schlumberger/ Sprague 400 Slant-face meter Residential 100G 100G Datalogging ERG-5000-005 ERG-5002-005 Itron/Actaris/ Schlumberger/ Sprague 400A Slant-face meter Residential 100G 100G Datalogging ERG-5000-005 ERG-5002-005 Itron/Actaris/ Schlumberger/ Sprague 675A Top-mount index Commercial Requires Itron/Actaris adapter p/n 80005901-001; purchase from Itron/Actaris 100G 100G Datalogging ERG-5000-007 ERG-5002-007 Itron/Actaris/ Schlumberger/ Sprague 800A Top-mount index Commercial Requires Itron/Actaris adapter p/n 80005901-001; purchase from Itron/Actaris 100G 100G Datalogging ERG-5000-007 ERG-5002-007 Itron/Actaris/ Schlumberger/ Sprague 1000A Top-mount index Commercial Requires Itron/Actaris adapter p/n 80005901-001; purchase from Itron/Actaris 100G 100G Datalogging ERG-5000-007 ERG-5002-007

100G Datalogging Gas Endpoint TDC-0823-005 100G Datalogging Installation Guide - Direct Mount 8 Proprietary and Confidential Small putty knife - residential meters. Meter seals, wire seal, and seal press - to protect the meter from tampering, if applicable. 11/32-inch nut driver or other blunt tool - to securely seat new tamper plugs over screw holes. Itron programming device to program and check 100G Datalogging gas endpoint installation and operation: o FC200SR handheld computer with Endpoint-Link or Endpoint-Link Pro software version 5.3 or higher or o FC300 with SRead with Endpoint-Link or Endpoint Link Pro version 5.5 or higher or o 900 MHz Belt Clip Radio with Endpoint-Link version 5.5 or higher and a customer-supplied laptop Replacement screws - to mount the 100G Datalogging gas endpoint assembly to the meter and the index to the endpoint housing: Replacement Screws Meter To mount the 100G Datalogging gas endpoint on the meter: Itron Part Number To mount the index on the 100G Datalogging gas endpoint housing: Itron Part Number Elster American 1/4 - 20 x 5/8" slotted, Fillister head 8 - 32 x 3/16" slotted, Fillister head Sensus/Rockwell 10 - 24 x 5/8" slotted, Fillister head 6 - 32 x 5/8" slotted, Fillister head Itron/Sprague 10 - 24 x 5/8" slotted, Fillister head 10 - 24 x 1/4" slotted, Fillister head National/Lancaster 10 - 24 x 3/4" Phillips, flat-head, stainless steel SCR-0014-004 10 - 24 x 3/8" thread-forming, Phillips pan-head to mount indexes with legs 6 - 19 x 3/8" thread-forming, Phillips, Fillister head to mount indexes with screw holes SCR-0017-001 SCR-0037-001 Commercial Meter To mount the 100G Datalogging commercial endpoint on the meter: Itron Part Number To mount the index (and index assembly, if applicable) on the 100G Datalogging commercial endpoint housing: Itron Part Number Elster American 2A x 3.25" length, slotted round-head drilled to accept utility-approved wire seals SCR-0062-001 12 - 24 x 1/2" slotted, Fillister head machine screws, drilled to accept utility-approved wire seals Sensus/Rockwell 2A x 3.63" length, slotted round-head drilled to accept utility-approved wire seals SCR-0062-002 2A x 2.94" length, slotted round-head SCR-0062-003 Sensus/Rockwell For Aluminum Box Direct Reading (VDR) index only

100G Datalogging Gas Endpoint TDC-0823-005 100G Datalogging Installation Guide - Direct Mount 9 Proprietary and Confidential Installation Overview Installing the 100G Datalogging gas endpoint on a meter involves four tasks: 1. Removing the index cover and index from the 100G Datalogging gas endpoint. 2. Assembling the 100G Datalogging gas endpoint and index. 3. Programming the 100G Datalogging gas endpoint assembly. 4. Attaching the 100G Datalogging gas endpoint to the meter.

TDC-0823-005 100G Datalogging Installation Guide - Direct Mount 10 Proprietary and Confidential This chapter provides the instructions to install the 100G Datalogging gas endpoint on an Elster American Meter. Note Properly dispose all unused screws, old index covers, gaskets, tamper seals, and other leftover materials. Do not leave materials on customer premises. To remove the index from the meter 1. Remove the four index cover screws and the index cover from the Elster American meter. Alternate screw removal following the numbered pattern in the photo. 2. Examine the mounting screws. If they are 5/8" long and not corroded, keep them to re-attach the 100G Datalogging gas endpoint assembly. If the screws are not the correct length or if the screws are corroded, discard. Note You may use the removed index cover as a temporary storage container for screws. Properly dispose all unused screws, old index covers, gaskets, tamper seals, and other leftover materials. Do not leave materials on customer premises. CH A P T E R 2 Elster American Meter Installation

Elster American Meter Installation TDC-0823-005 100G Datalogging Installation Guide - Direct Mount 11 Proprietary and Confidential 3. Unscrew one index mounting screw completely. Hold one hand under the index to catch the screw. While removing the other mounting screw, pull the index away from the meter to keep the index backplate against the back of the screw. Remove the screw completely after the index is free of the meter. Set the index aside where it will not be damaged or fill with dirt, rain or snow. The index will be mounted to the endpoint later in this procedure. Verify the index mounting screws are 3/16" long and not corroded. If the screws are the correct length and not corroded, retain for later use. If the original screws were discarded, use the correct replacement screws (see Installation Prerequisites on page 7.) 4. Remove the old gasket, gasket residue and dirt from the meter (if applicable). The meter face must be free of gasket residue before you install the 100G Datalogging gas endpoint.

Elster American Meter Installation TDC-0823-005 100G Datalogging Installation Guide - Direct Mount 12 Proprietary and Confidential To assemble the 100G Datalogging gas endpoint and index 1. Separate the 100G Datalogging gas endpoint housing from the cover by pulling the cover straight out from the housing. 2. Set the endpoint cover aside where it will not be damaged or fill with rain, dirt or snow. The cover will be used later in this installation procedure. Note Elster American Meter indexes are available in different models: Index wrigglers on one-foot meters with drive slots Index meters on two-foot meters with drive posts An Elster American index with mounting screw holes An Elster American index with mounting slots

Elster American Meter Installation TDC-0823-005 100G Datalogging Installation Guide - Direct Mount 13 Proprietary and Confidential If your index has mounting screw slots, skip steps 3 and 4. If your index has mounting screw holes, perform steps 3 and 4, and skip steps 5 and 6. 3. Using the original index mounting screw or a replacement screw, if necessary, place one 8 - 32 3/16" screw into the index's right-hand mounting screw hole. 4. Attach the screw to the endpoint housing's right-index mounting post just enough to hold the screw and the right end of the index in place. 5. Screw one 8 - 32 x 3/16" screw into the right index mounting post one or two turns. Do not tighten the screw. 6. Place the right index mounting screw slot under the screw head. Do not tighten the screw. 7. Slide the index drive post into the endpoint wriggler. Verify positive engagement. Caution If the index wriggler has a drive slot, place the endpoint wriggler's drive post into the index drive slot. Failure to mate the endpoint wriggler with the index drive post (or slot) can cause binding and lead to poor registration or meter failure.

Elster American Meter Installation TDC-0823-005 100G Datalogging Installation Guide - Direct Mount 14 Proprietary and Confidential 8. Install and tighten the left index mounting screw (for indexes with either mounting screw slots or holes). Tighten the right index mounting screw. Install and tighten index mounting screws evenly. 9. Slide the endpoint cover over the index and housing. The endpoint label should be clearly visible and easily read.

Elster American Meter Installation TDC-0823-005 100G Datalogging Installation Guide - Direct Mount 15 Proprietary and Confidential Programming the 100G Datalogging Gas Endpoint Assembly Program the 100G Datalogging gas endpoints using: A FC200SR handheld computer with Endpoint-Link® or Endpoint-Link Pro version 5.3 or higher or A FC300 with SRead handheld computer with Endpoint-Link or Endpoint-Link Pro version 5.5 or higher or A 900MHz Belt Clip Radio with Endpoint-Link version 5.5 or higher and a customer-supplied laptop. The Belt Clip Radio connects to the user-supplied laptop using a USB cable or Bluetooth. See the Endpoint-Link v5.3 (or higher) Endpoint Programming Guide (TDC-0744) for more complete programming information. FC200SR FC300 with SRead 900MHz Belt Clip Radio Caution The 100G Datalogging gas endpoint must be programmed before use. Follow the steps in this section to properly program the endpoint. The endpoint is programmed based on the meter's drive rate. Take note of the index drive rate shown on a lower left dial on the index. The endpoint is programmed based on the drive rate. Elster American meter index drive rates are either 1-cubic foot, 2-cubic feet or 0.05 cubic meters (not shown below).

Elster American Meter Installation TDC-0823-005 100G Datalogging Installation Guide - Direct Mount 16 Proprietary and Confidential To program the 100G Datalogging gas endpoint 1. Program the meter drive rate into the 100G Datalogging gas endpoint using the endpoint programming device. For all programming and "Check Endpoint" operations, hold the handheld programmer as close to vertical as possible. For best success, keep the handheld programmer within 6 feet of the target endpoint. Verify you have the correct programming mode (Fixed Network Mode, Mobile/Handheld Mode, or Hard to Read Mobile/Handheld Mode) for your application. Programming parameters are based on the configuration file loaded into the endpoint programming device. During programming, the 100G Datalogging gas endpoint is set to the nearest 100 cubic feet; the last two digits (tens and units) are programmed as zeros (0). After programming is complete, the endpoint assembly will read to the nearest cubic foot. 2. Slowly turn the endpoint's drive wriggler two turns in the direction shown on the index drive rate. This verifies the endpoint is counting properly after assembly. Caution Do not turn the drive wriggler faster than one turn per second. 3. Read or Check the 100G Datalogging gas endpoint using the endpoint programming device. If the read result is higher than the number programmed in Step 1, the 100G Datalogging gas endpoint is counting correctly. If the read result is not higher than the number programmed in Step 1, replace the 100G Datalogging gas endpoint. Attaching the 100G Datalogging Gas Endpoint Assembly to the Meter After programming the 100G Datalogging gas endpoint, attach the endpoint assembly to the Elster American Meter. Warning For 5B Meters only: If the 100G Datalogging gas endpoint will be installed on a 5B-225 aluminum meter, cut 1/16" off each endpoint wriggler post to prevent the wriggler from rubbing on the face of the nut holding the meter drive dog in place.

Elster American Meter Installation TDC-0823-005 100G Datalogging Installation Guide - Direct Mount 17 Proprietary and Confidential To attach the 100G Datalogging gas endpoint to the meter 1. Align the endpoint wriggler to connect with the drive post (or slot) of the meter. For one-foot meters: Align the endpoint assembly wriggler perpendicular to the meter drive post. For two-foot meters: Align the endpoint assembly wriggler perpendicular to the meter drive slot. The pin on the endpoint wriggler may be installed inside or outside the meter drive slot. For easy assembly, Itron recommends installing the pin on the 100G Datalogging gas endpoint wriggler outside the meter drive slot. 2. Carefully align the endpoint's four screw holes with the holes on the meter. Attach using the original mounting screws if they are the correct size and are not corroded (1/4 - 20 x 5/8" screws.) If the original screws were discarded, use the correct replacement screws (see Installation Prerequisites on page 7). Tighten in an alternating, diagonal pattern as shown in the photo: Insert first screw and tighten 1/4 to 1/2 turn after the screw contacts the meter connection. Insert the second screw and tighten 1/4 to 1/2 turn after contact with the meter connection. Insert the third screw and tighten 1/4 to 1/2 turn after contact with the meter connection. Insert the last screw and tighten 1/4 to 1/2 turn after contact with the meter connection. Return to the first screw and tighten. Continue with the second, third and last screws until all screws are tight. Use equal screw tension to tighten each screw. Note Meter manufacturers: torque the mounting screws 15 to 20 inch-pounds.

Elster American Meter Installation TDC-0823-005 100G Datalogging Installation Guide - Direct Mount 18 Proprietary and Confidential 3. Place new tamper seals over the two screws with tamper seal mounts. Press tamper seals into place using an 11/32" nut driver or similar blunt tool. 4. Complete necessary paperwork and verify all excess materials are removed from the customer's premises. 100G Datalogging gas endpoint installation on the Elster American meter is complete.

TDC-0823-005 100G Datalogging Installation Guide - Direct Mount 19 Proprietary and Confidential This chapter provides the instructions to install the 100G Datalogging gas endpoint on a Sensus/Rockwell Meter. These instructions apply to 11-tooth, 16-tooth, and 18-tooth Sensus 100G Datalogging gas endpoints. Note Sensus meters are also known as Invensys, Equimeter, and Rockwell. For these instructions, all meter types are referred to as Sensus meters. 100G Datalogging gas endpoint Sensus 11-tooth Sensus 16-tooth Sensus 18-tooth To remove the index from the meter 1. Remove the four index cover screws and the index cover from the Sensus meter. Alternate screw removal following the numbered pattern as shown in the photo. CH A P T E R 3 Sensus/Rockwell Meter Installation

Sensus/Rockwell Meter Installation TDC-0823-005 100G Datalogging Installation Guide - Direct Mount 20 Proprietary and Confidential 2. Examine the mounting screws. If they are 5/8" long and not corroded, keep them to attach the 100G Datalogging gas endpoint assembly. If the screws are not the correct length or if the screws are corroded, discard. Note You may use the removed index cover as a temporary storage container for screws. Properly dispose all unused screws, old index covers, gaskets, tamper seals, and other leftover materials. Do not leave materials on customer premises. 3. Unscrew one index mounting screw completely. Hold one hand under the index to catch the screw. While removing the other mounting screw, pull the index away from the meter to keep the index backplate against the back of the screw. Remove the screw completely after the index is free of the meter. 4. Set the index aside where it will not be damaged or fill with dirt, rain or snow. The index will be mounted in the endpoint later in this procedure. Verify the index mounting screws are 5/8" long and not corroded. If the screws are the correct length and not corroded, retain for later use. If the original screws are discarded, use the correct replacement screws (see Installation Prerequisites on page 7.) 5. Remove the old gasket, gasket residue, and dirt from the meter (if applicable). The meter face must be free of gasket residue or dirt before you install the 100G Datalogging gas endpoint.

Sensus/Rockwell Meter Installation TDC-0823-005 100G Datalogging Installation Guide - Direct Mount 21 Proprietary and Confidential To assemble the 100G Datalogging gas endpoint and index 1. Separate the 100G Datalogging gas endpoint housing from the cover by pulling the cover straight out from the housing. Set the endpoint cover aside where it will not be damaged or fill with rain, dirt or snow. The cover is used later in this installation procedure. 2. Place the index drive gear (1) in the housing wriggler gear cup (2) of the endpoint. The example shows an 11-tooth drive gear. Your index may be a 16- or 18-tooth gear. Use the appropriate 100G Datalogging gas endpoint for your specific meter. See the Meter Compatibility List on page 2 for more information. 3. After the drive gear aligns with the wriggler gear, the mounting holes line up.

Sensus/Rockwell Meter Installation TDC-0823-005 100G Datalogging Installation Guide - Direct Mount 22 Proprietary and Confidential 4. Using the original index mounting screw or a replacement screw (if necessary), place one 6 - 32 5/8" screw into the index's right mounting screw hole. Attach the screw to the endpoint housing's right-index mounting post just enough to hold the screw and the right end of the index in place. Install and tighten the left index mounting screw. Tighten the right index mounting screw completely. Install and tighten index mounting screws evenly. 5. Slide the endpoint cover over the index and housing. Verify the cover is installed correctly. The endpoint label should be clearly visible and easily read.

Sensus/Rockwell Meter Installation TDC-0823-005 100G Datalogging Installation Guide - Direct Mount 23 Proprietary and Confidential Programming the 100G Datalogging Gas Endpoint Assembly 100G Datalogging gas endpoint s can be programmed using: A FC200SR handheld computer with Endpoint-Link® or Endpoint-Link Pro version 5.3 or higher or A FC300 with SRead handheld computer with Endpoint-Link or Endpoint-Link Pro version 5.5 or higher or A 900MHz Belt Clip Radio with Endpoint-Link version 5.5 or higher and a customer-supplied laptop. The Belt Clip Radio connects to the user-supplied laptop using a USB cable or Bluetooth. See the Endpoint-Link v5.3 (or higher) Endpoint Programming Guide (TDC-0744) for more complete programming information. FC200SR FC300 with SRead 900MHz Belt Clip Radio Caution The 100G Datalogging gas endpoint must be programmed before use. Follow the steps in this section to properly program the endpoint. Take note of the index drive rate shown on a lower left dial on the index. The endpoint is programmed based on the drive rate. Sensus meter index drive rates are 2-cubic feet or 0.05 cubic meters.

Sensus/Rockwell Meter Installation TDC-0823-005 100G Datalogging Installation Guide - Direct Mount 24 Proprietary and Confidential To program the 100G Datalogging gas endpoint 1. Program the index drive rate into the 100G Datalogging gas endpoint using the endpoint programming device. For all programming and "Check Endpoint" operations, hold the handheld programmer as close to vertical as possible. For best success, keep the handheld programmer within 6 feet of the target endpoint. Verify you have the correct programming mode (Fixed Network Mode, Mobile/Handheld Mode, or Hard to Read Mobile/Handheld Mode) for your application. Programming parameters are based on the configuration file loaded into the endpoint programming device. During programming, the 100G Datalogging gas endpoint is set to the nearest 100 cubic feet; the last two digits (tens and units) are programmed as zeros (0). After programming is complete, the endpoint assembly will read to the nearest cubic foot. 2. Slowly turn the endpoint's drive wriggler two turns in the direction shown on the index drive rate. This verifies the endpoint is counting properly after assembly. Caution Do not turn the drive wriggler faster than one turn per second. 3. Read or Check the 100G Datalogging gas endpoint using the endpoint programming device. If the read result is higher than the number programmed in Step 1, the 100G Datalogging gas endpoint is counting correctly. If the read result is not higher than the number programmed in Step 1, replace the 100G Datalogging gas endpoint.

Sensus/Rockwell Meter Installation TDC-0823-005 100G Datalogging Installation Guide - Direct Mount 25 Proprietary and Confidential Attaching the 100G Datalogging Gas Endpoint Assembly to the Sensus Meter After 100G Datalogging gas endpoint programming is complete, attach the endpoint assembly to the Sensus meter. To attach the 100G Datalogging gas endpoint to the meter 1. Gently place the endpoint assembly against the front of the meter at angle. 2. Install and tighten endpoint-to-meter mounting screws in an alternating fashion. Align the top right mounting screw-hole on the meter with the top right screw-hole on the endpoint. Insert the top-right cover mounting screw and tighten the screw enough to hold it in place. Do not completely tighten. Rotate the endpoint assembly counterclockwise until the remaining three endpoint screw holes line up with the holes in the meter. Use the original mounting screws if they were the correct size and not corroded. If the original screws were discarded, use the correct replacement screws (see Installation Prerequisites on page 7).

Sensus/Rockwell Meter Installation TDC-0823-005 100G Datalogging Installation Guide - Direct Mount 26 Proprietary and Confidential Install the remaining three mounting screws and tighten in the pattern shown in the photo. a. Insert lower left mounting screw and tighten to snug position. b. Tighten upper right mounting screw to snug position. c. Insert upper left mounting screw and tighten to snug position. d. Insert lower right mounting screw and tighten to snug position. Tighten each mounting screw evenly. Important Meter manufacturers: torque the mounting screws 15 to 20 inch-pounds. 3. Place a new tamper seal over the two screws with tamper seal cups. Press the new tamper seals into place using an 11/32-inch nut driver (or similar blunt tool). 4. Complete any necessary paperwork and properly dispose excess installation materials and scrap from the customer premises.

Sensus/Rockwell Meter Installation TDC-0823-005 100G Datalogging Installation Guide - Direct Mount 27 Proprietary and Confidential 100G Datalogging gas endpoint installation on the Sensus Meter is complete.

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