Itron 100GDLRS AMR tranceiver device for utility meters User Manual Users Guide 1
Itron Inc AMR tranceiver device for utility meters Users Guide 1
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Users Guide 1
Natural Gas Solutions
100G Series Gas ERT Module Installation Guide,
Remote Mount
TDC-0824-006
TDC-0824-006 100G Series Gas ERT Module Installation Guide, Remote Mount ii
Proprietary and Confidential
Identification
100G Series Gas ERT Module Installation Guide, Remote Mount
27 February 2013 TDC-0824-006
100G series remote gas ERT module
ERT module part numbers:
100G remote mount ERT module: ERG-5000-501, ERG-5000-502, ERG-5000-503
100G Datalogging remote mount ERT module: ERG-5002-501, ERG-5002-502, ERG-5002-503, ERG-5002-505
100G Datalogging FN remote mount ERT module: ERG-5003-501, ERG-5003-502, ERG-5003-503, ERG-5003-505
100G DLS remote mount ERT module: ERG-5006-501, ERG-5006-502, ERG-5006-503, ERG-5006-505
Copyright
© 2009 - 2012 Itron, Inc. All rights reserved.
Confidentiality Notice
The information contained herein is proprietary and confidential and is provided subject to the condition that (i) it is held in confidence except to the extent required otherwise by law and (ii) it is
used only for the purposes described herein. Any third party given access to this information is similarly bound in writing.
Trademark Notice
Itron is a registered trademark of Itron, Inc.
All other product names and logos in this documentation are used for identification purposes only and may be trademarks or registered trademarks of their respective companies.
Applicable Patents
U.S. Patent Numbers: 4,614,945; 4,753,169; 4,768,903; 4,799,059; 4,867,700
Canadian Patent Numbers: 1,254,949; 1,267,936; 1,282,118
Compliance Statement
This device complies with Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. Operation is subject to
the following two conditions:
• This device may not cause harmful interference.
• This device must accept any interference that may cause undesirable operation.
This device must be permanently mounted such that it retains a distance of 20 centimeters (7.9 inches) from all persons in order to comply with FCC RF exposure levels.
This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable
protection against harmful interference in a residential installation. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the
instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation.
If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the
interference by one or more of the following measures:
• Reorient or relocate the receiving antenna.
• Increase the separation between the equipment and receiver.
• Connect the equipment into an outlet on a circuit different from that to which the receiver is connected.
• Consult the dealer or an experienced radio or TV technician for help.
Compliance Statement
This equipment complies with policies RSS-210 and RSS-GEN of the Industry Canada rules.
Operation is subject to the following two conditions:
• (1) this device may not cause interference, and
• (2) this device must accept any interference, including interference that may cause
undesired operation of the device.
Déclaration de conformité
Le présent appareil est conforme aux CNR d'Industrie Canada applicables aux appareils radio
exempts de licence. L'exploitation est autorisée aux deux conditions suivantes:
• (1) l'appareil ne doit pas produire de brouillage, et
• (2) l'utilisateur de l'appareil doit accepter tout brouillage radioélectrique subi, même si
le brouillage est susceptible d'en compromettre le fonctionnement.
Transportation Classification
The Federal Aviation Administration prohibits operating transmitters and receivers on all commercial aircraft. When powered, the 100G series remote ERT module is considered an operating
transmitter and receiver and cannot be shipped by air. All product returns must be shipped by ground transportation.
Modifications and Repairs
To ensure system performance, this device and antenna shall not be changed or modified without the expressed approval of Itron. Any unauthorized modification will void the user's authority to
operate the equipment.
Meter Installation/Removal
In the event of malfunction, all repairs should be performed by Itron. It is the responsibility of users requiring service to report the need for service to Itron.
Warning To prevent ignition of flammable or combustible atmospheres, disconnect power before
servicing.
Warning Substitution of components may impair intrinsic safety.
Warning Follow these procedures to avoid injury to yourself or others:
• The lithium battery may cause a fire or chemical burn if it is not disposed of properly.
• Do not recharge, disassemble, heat above 100º Celsius (212º Fahrenheit), crush, expose
to water, or incinerate the lithium battery.
• Keep the lithium battery away from children.
• Fire, explosion, and severe burn hazard.
Warning Only authorized Itron personnel should attempt repairs on Itron equipment. Attempts to do so
by others might void any maintenance contract with your company. Unauthorized service personnel
might also be subject to shock hazard on some Itron equipment if removal of protective covers is
attempted.
Warning Use caution when installing the mechanical index to avoid damaging the electronics.
Warning Do not dispose of in fire.
Warning The battery used in the ERT module may present a risk of fire or chemical burn if mistreated.
TDC-0824-006 100G Series Gas ERT Module Installation Guide, Remote Mount iii
Proprietary and Confidential
Suggestions
If you have comments or suggestions on how we may improve this documentation, send them to TechnicalCommunicationsManager@itron.com
If you have questions or comments about the software or hardware product, contact Itron Technical Support:
Contact
• Internet: www.itron.com
• E-mail: support@itron.com
• Phone: 1 877 487 6602
TDC-0824-006 100G Series Gas ERT Module Installation Guide, Remote Mount iv
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TDC
-0824-006 100G Series Gas ERT Module Installation Guide, Remote Mount v
Proprietary and Confidential
Before You Begin ........................................................................................................ vii
Document Conventions ..................................................................................................................... vii
Document Purpose ............................................................................................................................ vii
Chapter 1 About the 100G Series Remote Gas Module............................................. 1
Transmission Modes ........................................................................................................................... 1
100G DLS ERT Module and Itron Security Manager .......................................................................... 2
Enabling 100G DLS Remote Gas ERT Module Security .......................................................... 2
100G Series Gas ERT Module Specifications .................................................................................... 2
Related Documents ............................................................................................................................. 3
100G Series Remote ERT Module Meter Compatibility List ............................................................... 3
Installation Prerequisites ..................................................................................................................... 6
Chapter 2 Mounting the 100G Series Remote Gas Module ....................................... 8
Installation Options .............................................................................................................................. 8
Mounting Screw Specifications ................................................................................................. 8
Mounting Installation Considerations .................................................................................................. 9
Mounting the Remote ERT Module on a Pipe..................................................................................... 9
Adapter Plate Mounting Positions ........................................................................................... 12
Mounting the Remote Gas Module on a Wall or Other Flat Vertical Surface ................................... 15
Chapter 3 Rotary Meter Installation .......................................................................... 18
Required Installation Materials Available from Itron .......................................................................... 19
Connecting the 100G DLS Remote Gas ERT Module to the GE Dresser Rotary Meter Cable ....... 19
Programming the Remote ERT Module for GE Dresser Rotary Meters ........................................... 22
B3, LMMA & S3A CTR/TC Meter Drive Rates for Remote ERT Module Programming ......... 22
Installing the Remote ERT Module to the Elster American Meter RPM Series Rotary Meter .......... 23
Mounting the 100G Series Remote Gas Module .............................................................................. 28
Connecting the Remote ERT Module to the Romet Electronically Compensated Meter (ECM2®) . 28
Wiring the 100G DLS Remote Gas ERT Module to the Romet ECM2® Meter ................................ 29
Romet ECM2/100G DLS Remote Gas ERT Module Mounting Option ............................................. 29
Programming the 100G Series Remote Gas Module ....................................................................... 31
Chapter 4 Electronic Instrument Installation ........................................................... 33
Installation Prerequisites ................................................................................................................... 34
Installation Overview ............................................................................................................... 34
Programming the Honeywell Instrument Parameters ............................................................. 35
Code Settings ............................................................................................................... 35
Wiring Dual ERT Modules to a Honeywell Instrument ............................................................ 38
Wiring the Remote ERT Module to the Honeywell TCI........................................................... 40
Connecting the Remote Mount ERT to the IMC/W2 or MC2 Cable ....................................... 42
Installing the ERT Module to the GE Dresser Micro Corrector (IMC/W2 or MC2) ................. 44
Programming the 100G Series Remote Gas Module ............................................................. 48
Contents
Contents
TDC
-0824-006 100G Series Gas ERT Module Installation Guide, Remote Mount vi
Proprietary and Confidential
Chapter 5 Diaphragm Meter Installation ................................................................... 50
Tools and Materials Supplied By You ............................................................................................... 50
Materials Available from Itron ............................................................................................................ 51
Replacement Gaskets ............................................................................................................. 51
Installing the 100G Series Remote Gas Module ............................................................................... 52
Installing 100G Series Remote Gas Module Encoders ..................................................................... 52
Index Cover Installation Required Materials ..................................................................................... 57
Programming the 100G Series Remote Gas Module ....................................................................... 59
Chapter 6 DATTUS Meter Installation ....................................................................... 62
Installation Prerequisites ................................................................................................................... 62
Programming the DATTUS Meter Parameters ................................................................................. 62
Installation Overview ............................................................................................................... 63
Installing the Remote ERT Module to Itron DATTUS Meters ................................................. 63
Direct Mounting the Remote ERT Module to the DATTUS Meter .......................................... 63
Connecting the Remote ERT Module to a DATTUS meter .................................................... 64
Mounting the 100G Series Remote Gas Module Connected to the DATTUS Meter .............. 65
Programming the 100G Series Remote Gas Module ............................................................. 66
Chapter 7 Sensus Sonix Meter Installation .............................................................. 68
Programming the Sensus Sonix Meter Parameters .......................................................................... 68
Adjusting the Pulse Output for Sonix 600 and 880 Meters ..................................................... 68
Installing the 100G Series Remote Gas Module with Sensus Sonix Meters .................................... 69
Sensus Sonix2000 Pulse Output Wiring ................................................................................. 69
Direct Mounting the Remote ERT Module to the Sonix Meter .......................................................... 69
Connecting the Remote ERT Module to a Sensus Sonix 600 or 880 Meter ..................................... 70
Programming the 100G Series Remote Gas Module ....................................................................... 71
Index ............................................................................................................................. 73
Before You Begin
TDC
-0824-006 100G Series Gas ERT Module Installation Guide, Remote Mount vii
Proprietary and Confidential
Document Conventions
The following documentation conventions are used in this installation guide.
Caution A Caution warns the installer that failure to follow the information in the note could
result in loss of data. Be sure to carefully read a Caution note and follow the advice or
instructions.
Warning A Warning alerts the installer about potential physical harm to the installer or
hardware. It is critical that you pay strict attention to Warning notes, read the information
carefully, and follow the advice or instructions.
Document Purpose
This installation guide provides step-by-step instructions for installing the 100G series remote gas ERT
module on a wide variety of meters and instruments. Mechanical and electrical installation procedures are
identical for all module types. For more information about ERT to meter compatibility, see the 100G Series
Remote ERT Module Meter Compatibility List on page 3 or the Itron Gas Module Meter Compatibility List
(PUB-0117-002) for 100G remote module compatible meters and instruments.
B
efore You Begin
Tip A Tip provides the installer with extra hints or tips to make a task easier to perform or a
concept easier to understand.
Note A Note supplies generic information to the installer. The installer can ignore the
information and continue the task without suffering any adverse consequences.
TDC
-0824-006 100G Series Gas ERT Module Installation Guide, Remote Mount 1
Proprietary and Confidential
Itron 100G series remote ERT modules are radio-frequency (RF) devices designed to transmit meter data to an
RF meter reading device within transmission distance of the remote ERT module. The 100G remote gas ERT
module was designed with a higher output power than earlier Itron remote gas ERT modules to achieve an
increased RF transmission distance. The 100G series remote gas ERT modules have greater output power to
meet Itron mobile and fixed network requirements. The first 100G remote gas ERT module offered high
transmit power capability which increased operational efficiency and reduced infrastructure costs. The 100G
Datalogging remote gas ERT module offered high transmit power with data logging capability (time-stamped
hourly interval data) for both mobile and fixed network applications. Itron's 100G Datalogging Fixed Network
(DLN) remote gas ERT module added improved network performance through even higher transmit power,
accomplished using increased antenna efficiency and more robust optimized messaging structures. The 100G
DLS remote gas module adds SCM+ messaging and enhanced network security for increased data networking
protection against intrusion.
The 100G remote module features tilt-tamper and cut cable-tamper reporting and security seals to indicate
physical tampering and minimize theft. Cut cable is reported when the cable is cut or disconnected from the
meter, instrument, or ERT module. The remote 100G module circuitry senses an electrical current break to
report a cut cable tamper event.
Transmission Modes
The 100G series remote gas module can be set to transmit in fixed network, mobile and handheld, or hard to
read mobile and handheld mode.
• Fixed Network Mode. The 100G series remote gas module transmits a high-powered network interval
message (NIM) RF message every five minutes. Output power in this mode is 500 milliwatts or +27 dBm.
Interspersed in the high power NIM, the remote 100G module transmits a medium power RF message at
every 60 seconds 10 milliwatts or +10 dBm; expected battery life is 20 years.
• Mobile High Power Mode. The 100G series remote gas module transmits a high-powered RF message
every 60 seconds. Output power in this mode is 250 milliwatts or +24dbm; expected battery life is 20
years.
• Mobile and Handheld Mode. The 100G series remote gas module transmits a medium-powered RF
message every 15 seconds. Output power in this mode is 10 milliwatts or +10dBm; expected battery life is
20 years.
• (Optional) Hard to Read Mobile and Handheld Mode. The 100G series remote gas module transmits
a high-powered RF message every 30 seconds. Output power in this mode is 250 milliwatts or +24dBm;
expected battery life decreases to 15 years in this mode. The hard to read mobile and handheld mode
should only be used for exceptionally hard-to-read applications (such as meters installed on roof tops or in
sub-basements).
An FCC license is not required to read 100G series remote gas module.
CHAPTER 1
A
bout the 100G Series Remote Gas Module
About the 100G Series Remote Gas Module
TDC
-0824-006 100G Series Gas ERT Module Installation Guide, Remote Mount 2
Proprietary and Confidential
100G DLS ERT Module and Itron Security Manager
The remote 100G DLS ERT module is a component of Itron's ChoiceConnect system. ChoiceConnect system
enhanced security, provided by Itron Security Manager (ISM), applies to the RF communications between the
handheld computer, Mobile Collector, or Fixed Network system and the ERT module. ISM is available in the
100G DLS module only.
There are two fundamental security processes used in the ChoiceConnect system to ensure confidentiality and
validity of the system communications.
• Authentication. Authentication is the process of confirming that an artifact is genuine or valid.
Authentication in the remote 100G DLS module is the process of verifying a request is from a valid source
and in its original form.
• Encryption. Encryption is the process of transforming information to make it unreadable to anyone who
does not have a valid security key. There are two types of encryption, symmetric and asymmetric.
Symmetric encryption uses a shared key to decrypt or encrypt information. Asymmetric encryption uses a
private key to encrypt and a public key to decrypt.
As a component of the Itron ChoiceConnect solution, the remote 100G DLS module supports the security
model found in the ChoiceConnect solution for both reading and programming. If the remote 100G DLS
module modules are shipped without ChoiceConnect enhanced security enabled (ready to secure), the utility
can—at a later date—configure the ERT modules for ISM enhanced security.
Enabling 100G DLS Remote Gas ERT Module Security
When remote 100G DLS modules ship from an Itron factory, each module contains a utility factory key. The
presence of this utility factory key does not enable enhanced security; the installer enables enhanced remote
100G DLS module security at the time the ERT module is deployed using an Itron programming device and
programming commands. Initial key exchange commands are secured using the utility Factory key. For more
information, see the FDM Endpoint Tools Mobile Application Guide (TDC-0934).
100G Series Gas ERT Module Specifications
Functional Specifications
Description
Power Source
100G
100G Datalogging
100G Datalogging FN
100G DLS Datalogging
Two "A" cell lithium batteries
One "A" cell lithium battery
Tamper Detection Tilt tamper and magnetic tamper
FCC Compliance Part 15 certified
Industry Canada Compliance
RSS-210 certified
Intrinsically Safe per
UL Class I, Division 1, Groups C and D
Product Identification Numeric and bar coded ERT type and serial number
Construction Materials
Gray polycarbonate housing and back plate with encapsulated electronics
About the 100G Series Remote Gas Module
TDC
-0824-006 100G Series Gas ERT Module Installation Guide, Remote Mount 3
Proprietary and Confidential
Operational Specifications
Description
Operating Temperatures
-40° to 158° F (-40° to +70° C)
Operating Humidity 5 to 95 percent relative humidity
Program Frequency 908 MHz
Transmit Frequency
Spread spectrum 908 to 924 MHz ISM band
Data Integrity
Verified in every data message
Related Documents
Document Title
Document Part Number
100G Series Gas ERT Module Installation Guide, Direct Mount TDC-0823-XXX
100 Series Modules and CENTRON Bridge Meter Tamper Reference Guide
TDC-1028-XXX
100 Series Gas and Telemetry Module Technology Guide TDC-0825-XXX
Gas and Telemetry Module Meter Compatibility List PUB-0117-002
Gas and Telemetry Module Ordering Guide PUB-0117-001
100G DLS Gas ERT Module Specification Sheet Publication 100941SP-XX
100G DLN Gas ERT Module Specification Sheet Publication 100941SP-XX
Field Deployment Manager Endpoint Tools Mobile Application Guide TDC-0934-XXX
Field Deployment Manager Field Representative's Guide TDC-0936-XXX
Note The last three digits of the user and installation guides represent the document's revision level. The
revision level is subject to change without notice.
100G Series Remote ERT Module Meter Compatibility List
The following table lists meter types compatible with the 100G remote gas ERT module. Due to continuous
research, product improvements and enhancements, Itron reserves the right to change product or system
specifications without notice.
Elster American (Canadian)
Meter Model Meter Notes 100G Module Type Itron Part
Number
Gas Module Notes
10 Metric (10B) Originally manufactured by Metric
Metal Works
100G Remote
100G Datalogging Remote
100G Datalogging FN Remote
100G DLS Remote
ERG-5000-501
ERG-5002-501
ERG-5003-501
ERG-5006-501
ERT module with 2.5' cable
TC and STD CTR American RPM series rotary meters
including TC and non-TC. Meter must
have factory-installed pulser with
connector output. Purchase correct
cable interface from manufacturer.
100G Remote
100G Datalogging Remote
100G Datalogging FN Remote
100G DLS Remote
ERG-5000-503
ERG-5002-503
ERG-5003-503
ERG-5006-503
Purchase gas module from Itron. ERT
module with 12" lead wires.
About the 100G Series Remote Gas Module
TDC
-0824-006 100G Series Gas ERT Module Installation Guide, Remote Mount 4
Proprietary and Confidential
GE Oil & Gas/Dresser Meters (ROOTS)
Meter Model
Meter Notes
100G Module Type
Itron Part Number
Gas Module Notes
B3/LMMA Rotary meters equipped with
WeigandWire solid state pulsers. Meter
must have factory-installed pulser with
connector output. Purchase correct
cable interface from GE. Pulser must
be version 17 or higher to be
compatible.
100G Remote
100G Datalogging Remote
100G Datalogging FN Remote
100G DLS Remote
ERG-5000-503
ERG-5002-503
ERG-5003-503
ERG-5006-503
Integral Micro
Corrector IMC/W2
Electronic volume corrector for Series
A (LMMA) and Series B rotary
100G Remote
100G Datalogging Remote
100G Datalogging FN Remote
100G DLS Remote
ERG-5000-505
ERG-5002-505
ERG-5003-505
ERG-5006-505
ERT module with 12" lead wires
Integral Micro
Corrector
Electronic volume corrector for Series
A (LMMA) and Series B (rotary
meters). Must be firmware version 1.93
or earlier. Pulse width must be set for
125 ms. Pulse output must be at 100CF
(CM) or higher.
100G Remote
100G Datalogging Remote
100G Datalogging FN Remote
100G DLS Remote
ERG-5000-505
ERG-5002-505
ERG-5003-505
ERG-5006-505
ERT module with 12" lead wires
ES3 100G Datalogging FN Remote
100G DLS Remote
ERG-5003-503
ERG-5006-503
ERT module with 12" lead wires
Honeywell Mercury Instruments
Meter Model Meter Notes 100G Module Type Itron Part Number Gas Module Notes
EC-AT
Mini-P
Mini-AT
Mini-Max
Pressure and temperature electronic
volume instruments. Instruments must
have a Form A board, Form C is NOT
supported. Item #56 Pulse Scaling
Factor must be 2.0. Item #96 Cor Vol
Display must be 7, 6, 5, or 4 digits (1, 2,
3, and 4 blanks) ERT module does not
support 8 digits (0 blanks). Item #115
Output Pulse Code must be set at 1, 2,
3, or 4 (not "0"). For 100G connection
to Mini-Max only, Item #115 must be
set at 1, 2, or 4.
100G Remote
100G Datalogging Remote
100G Datalogging FN Remote
100G DLS Remote
ERG-5000-502
ERG-5002-502
ERG-5003-502
ERG-5006-502
ERT does not support 8 digits (0
blanks). ERT module with 5' cable.
TCI Temperature Compensating Index.
TCI must have a Form A board, Form
C is NOT supported. Item #56 Pulse
Scaling Factor must be 2.0. Item #96
must be 7, 6, 5, or 4 digits (1, 2, 3, and 4
blanks). ERT module does not support
8 digits (0 blanks). Item # 1014 set to
the preset "Itron" selection in the drop-
down menu. Compatible firmware
versions on TCI are 1.06, 1.07, and
1.10.
100G Datalogging Remote
100G Datalogging FN Remote
100G DLS Remote
ERG-5002-502
ERG-5003-502
ERG-5006-502
ERT module does not support 8 digits
(0 blanks). ERT module with 12" lead
wires.
About the 100G Series Remote Gas Module
TDC
-0824-006 100G Series Gas ERT Module Installation Guide, Remote Mount 5
Proprietary and Confidential
Itron (Actaris, Schlumberger, Sprague)
Meter Model Meter Notes 100G Module Type Itron Part Number Gas Module Notes
1A 100G Remote
100G Datalogging Remote
100G Datalogging FN Remote
100G DLS Remote
ERG-5000-501
ERG-5002-501
ERG-5003-501
ERG-5006-501
ERT module with 2.5' cable
305 #2 flat-face meter 100G Remote
100G Datalogging Remote
100G Datalogging RN Remote
100G DLS Remote
ERG-5000-501
ERG-5002-501
ERG-5003-501
ERG-5006-501
ERG module with 2.5' cable
400 #3 flat-face meter 100G Remote
100G Datalogging Remote
100G Datalogging FN Remote
100G DLS Remote
ERG-5000-501
ERG-5002-501
ERG-5003-501
ERG-5006-501
ERT module with 2.5' cable
675, 1000 Front-mount index 100G Remote
100G Datalogging Remote
100G Datalogging FN Remote
100G DLS Remote
ERG-5000-501
ERG-5002-501
ERG-5003-501
ERG-5006-501
ERT module with 2.5' cable. Requires
thicker gasket for magnet hub to clear
index box.
1-hole gasket: FAB-0014-001
2-hole gasket: FAB-0014-002
3-hole gasket: FAB-0014-003
Dattus fM2, fM3 For all meter types, pulse width must
be set to .050 seconds. Meter type 11M
or smaller must have pulse weight
minimum of 10 cubic feet or 1 cubic
meter. Meter type 16M or greater must
have pulse weight minimum of 100
cubic feet or 1 cubic meter.
100G Remote
100G Datalogging Remote
100G Datalogging FN Remote
100G DLS Remote
ERG-5000-502
ERG-5002-502
ERG-5003-502
ERG-5006-502
ERG module with 5' cable.
DATTUS fM1,
fM2, fM3
100G Datalogging FN Remote
100G DLS Remote
ERG-5003-502
ERG-5006-502
ERG module with 5' cable.
National (Lancaster)
Meter Model
Meter Notes
100G Module Type
Itron Part Number
Gas Module Notes
All Meters 100G Remote
100G Datalogging Remote
100G Datalogging FN Remote
100G DLS Remote
ERG-5000-501
ERG-5002-501
ERG-5003-501
ERG-5006-501
ERT module with 2.5' cable
Romet
Meter Model
Meter Notes
100G Module Type
Itron Part Number
Gas Module Notes
RM Series
STD CTR
600—56000
TC 2000—23000
Meter must have factory-installed
pulser with connector output. Purchase
cable interface from manufacturer.
100G
100G Datalogging
100G Datalogging FN
100G DLS Remote
ERG-5000-503
ERG-5002-503
ERG-5003-503
ERG-5006-503
ERT remote module with lead wires
RM Series
Electronically
compensated meter
ECM2
600—56000
Meter must have connector pin with
factory-installed pulse output. Purchase
correct cable interface from Romet.
ECM2 must be configured for 750ms
"off-time" between pulses.
100G
100G Datalogging
100G Datalogging FN
100G DLS Remote
ERG-5000-503
ERG-5002-503
ERG-5003-503
ERG-5006-503
Purchase ERT module from Itron.
ERT remote module with 2.5' cable.
About the 100G Series Remote Gas Module
TDC
-0824-006 100G Series Gas ERT Module Installation Guide, Remote Mount 6
Proprietary and Confidential
Sensus (Invensys/Equimeter/Rockwell/EMCO)
Meter Model
Meter Notes
100G Module Type
Iron Part Number
Gas Module Notes
Sonix
12, 16, 25, 57 600,
880, 2000
Pulser
Metric
Cubic foot
100G Remote
100G Datalogging Remote
100G Datalogging FN Remote
100G DLS Remote
ERG-5000-503
ERG-5002-503
ERG-5003-503
ERG-5006-503
Installation Prerequisites
The following tools are required to install, program, and check the remote remote 100G module. Some
specific tools may be required dependent on meter or instrument type.
• Medium flat-blade screwdriver
• Small flat-blade screwdriver
• Medium Phillips screwdriver
• Hand pliers
• Side-cutting pliers
• 1/4-inch nut driver or similar blunt tool
• One-inch width putty knife
• Adjustable wrench
• 3M Scotchlock E-9Y crimping tool, 3M Scotchlock E-9C cartridge tool, or similar crimping tool
• All-weather electrical tape
• Mounting screws:
• Size T-10 Torx screwdriver
Program the 100G DLN ERT modules using:
• An FC200SR handheld computer with Field Deployment Manager (FDM) software version 1.1 or higher
or
• A FC300 with SRead handheld computer with Field Deployment Manager (FDM) software version 1.1 or
higher or
• A 900MHz Belt Clip Radio with Field Deployment Manager (FDM) software version 1.1 or higher and a
customer-supplied laptop. The Belt Clip Radio connects to the user-supplied laptop using a USB cable or
Bluetooth.
About the 100G Series Remote Gas Module
TDC
-0824-006 100G Series Gas ERT Module Installation Guide, Remote Mount 7
Proprietary and Confidential
Program the 100G DLS ERT modules using:
• An FC200SR handheld computer with Field Deployment Manager (FDM) software version 3.3 or higher
or
• An FC300 with SRead handheld computer with Field Deployment Manager (FDM) software version 3.3
or higher or
• A 900MHz Belt Clip Radio with Field Deployment Manager (FDM) software version 3.3 or higher and a
customer-supplied laptop. The Belt Clip Radio connects to the user-supplied laptop using a USB cable or
Bluetooth.
See the Field Deployment Manager Endpoint Tools Mobile Application Guide (TDC-0934) for more complete
programming information.
Note Reference the appropriate programming guide or specification sheet for correct software
version (see Related Documents on page 3).
TDC
-0824-006 100G Series Gas ERT Module Installation Guide, Remote Mount 8
Proprietary and Confidential
This chapter provides the instructions to mount the 100G series remote gas module on a pipe or other flat
vertical surface (wall).
Installation Options
Mount the remote ERT module using the Pipe Mount or Wall Mount (Flat Surface) procedure.
• Pipe Mount. Pipe mounting is used in conjunction with the Remote Mount Kit (Itron part number CFG-
0005-003). The pipe mount option places the module on a pipe near the meter or instrument (not on a wall
surface). This option requires a meter manufacturer's cable to connect the module to the meter or
instrument.
• Flat Vertical (Wall) Mount. Installation using the wall mount option places the module on a wall or
other vertical surface. A cable connects the module to the meter or instrument.
Mounting Screw Specifications
Application Itron Part
Number
Description
To mount adapter plates on pipe
brackets
575-9930-016
8-16 x 1/2-inch length, type 8 slotted pan-head tapping
screw, corrosion-resistant steel
To mount remote modules on
adapter plates
575-9930-032
8-16 x 1-inch type 8, slotted pan-head tapping screw,
corrosion-resistant steel
To mount remote modules on
sheet metal surfaces (to mount
modules to wood surfaces, a
comparable wood screw is
required)
SCR-0009-001
10-16 x 1 1/2-inch type AB thread for sheet metal,
Phillips pan-head tapping screw, corrosion-resistant steel
CHAPTER 2
M
ounting the 100G Series Remote Gas Module
Mounting the 100G Series Remote Gas Module
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Mounting Installation Considerations
Select a proper mounting location. Itron recommends mounting the 100G series remote gas module in close
proximity to the meter or instrument. Some applications may require an extended cable-length. The 100G
series remote gas module supports cable lengths up to 300 feet.
Mount the 100G series remote gas module in a vertical position with the ERT label directional arrow pointed
upward.
Caution Upright vertical positioning is very important because:
• 100G series remote gas modules are designed with the antenna in a vertical direction so
the antenna is parallel to the reading device (which has a vertical antenna). Matching
antenna polarity can greatly affect RF performance and enable easy ERT module reading.
• 100G series remote gas modules are designed so the tilt tamper is vertical. It is important to
maintain vertical positioning in the field to enable tilt tamper stability.
Warning Do not mount the 100G remote module in an orientation other than vertical (remote ERT
module label arrow pointed upward). Violating the mounting orientation requirements will void the product
warranty.
Mounting the Remote ERT Module on a Pipe
The following items are required to mount the 100G DLS Remote Gas ERT Module on a pipe or vertical flat
surface (wall):
Itron Part Number
Description
ERG-5003-501
ERG-5003-502
ERG-5003-503
ERG-5003-505
ERG-5006-501
ERG-5006-502
ERG-5006-503
ERG-5006-505
100G DLN remote gas module
100G DLS remote gas module
(ERG-5006-501 shown)
CFG-0005-003
Remote Mount Installation Kit
kit includes:
(2) two band clamps
(2) two tamper seals
pipe bracket
cable ties
adapter plate
Screws:
(2) 1/2-inch, to attach the adapter plate to pipe bracket
(2) 1-inch, to attach the ERT module to the adapter plate
(3) 1 1/2-inch, to attach the ERT module to a vertical surface (wall)
Warning Install the remote 100G DLS module in an upright position. Any position other than upright
can negatively affect radio performance and reduce battery life.
Mounting the 100G Series Remote Gas Module
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To mount the pipe bracket on a vertical pipe
Caution A vertical mounting position is important to maximize RF performance. Mount the 100G
remote module with the module's label arrow pointing up. The module's arrow must never point to either
side or upside down. The module's tilt tamper functionality is designed to operate with the module
installed vertically.
1. Remove the pipe bracket and band clamp from the Remote Mount Installation Kit (Itron part number
CFG-0005-003).
2. Loosen the band clamp screw until the end of the band releases.
3. Push the end of the clamp's band (1) through the holes (2) in the pipe bracket. The pipe bracket must be
oriented as shown below.
4. Place the band clamp around the pipe. The band will loosely wrap around the pipe. Push the end of the
band through the band clamp screw assembly. Turn the band clamp's screw assembly to fit into the pipe
bracket opening. Tighten the clamp screw until the band clamp is secure on the pipe.
Caution The pipe bracket must fit firmly against the pipe to prevent slippage.
Mounting the 100G Series Remote Gas Module
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To mount the adapter plate on the pipe bracket
Caution Vertical mounting position is important to maximize RF performance. Mount the 100G remote
gas module with the module label arrow pointing up. The module's arrow must never point to either side
or upside down. The module tilt tamper functionality is designed to operate with the module installed
vertically.
1. Place the adapter plate on the pipe bracket with the mounting lug at the top or bottom. The adapter plate
screw bosses fit into the pipe bracket recess.
2. Ensure the adapter plate is positioned as shown below with the mounting lug (1) at the top or bottom. To
install the adapter plate on a vertical pipe, use the two shortest (1/2-inch) adapter plate mounting screws
from the installation kit. Place the mounting screws (2) in the holes shown below.
3. Tighten both screws securely in an alternating pattern. Tighten to 9 - 12 inch-pounds torque.
To mount the 100G series remote gas module on the adapter plate
1. Take the 100G series remote gas module and the two one-inch mounting screws from the Remote Mount
Installation kit.
Mounting the 100G Series Remote Gas Module
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2. Place the back of the remote ERT module against the face of the adapter plate. The adapter plate mounting
lug (1) must be positioned just above the ERT module mounting lug recess (2).
3. Push up on the remote ERT module until the adapter plate mounting lug (1) is as far as possible inside the
module mounting lug recess (2).
4. Align the remote module backplate mounting holes with the pipe mount adapter plate holes. Install the
two one-inch ERT module mounting screws from the installation kit.
5. Tighten the module mounting screws evenly in an alternating fashion. Tighten to 9 - 12 inch-pounds of
pressure.
Adapter Plate Mounting Positions
The following pictures show adapter plates mounted on horizontal or 45-degree angle pipes.
Caution Regardless of the pipe's direction, the adapter plate mounting lug must always be at
the top.
Mounting the 100G Series Remote Gas Module
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If the pipe is a 45 degree angle up to the right, install the adapter plate as shown below.
Typical module mounting Mounted adapter plate
If the pipe is a 45 degree angle up to the left, install the adapter plate as shown below.
Typical module mounting Mounted adapter plate
If the pipe is horizontal, install the adapter plate as shown below.
Typical module mounting Mounted adapter plate
Mounting the 100G Series Remote Gas Module
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To install tamper seals and cable ties
1. Place the new tamper seals from the Remote Mount Installation Kit over the remote module mounting
screws.
2. Firmly push both tamper seals all the way into place with a 1/4-inch nut driver or similar blunt tool.
Note A tamper seal is fully seated when the top of the tamper seal is approximately 1/16-inch below the
top of the screw recess.
3. Gather any excess remote module cable. Loop a cable tie around the pipe and excess module cable.
4. Insert the chiseled end of the cable tie into the locking end and pull the cable tie tight. Cut off and properly
dispose the excess cable tie.
100G series remote gas module pipe mount installation is complete.