Itron 500GR AMR transceiver device for utility meters User Manual Installation Guide

Itron Inc AMR transceiver device for utility meters Installation Guide

Users Manual

OpenWay® Riva™ 500G Gas ERT Module,Remote MountInstallation GuideTechnicalCommunicationsknowledge to shape your future
IdentificationOpenWay Riva 500G Gas ERT Module Installation Guide, Remote Mount01 May 2017TDC-1678-000Copyright© 2017 Itron, Inc. All rights reserved.Confidentiality NoticeThe information contained herein is proprietary and confidential and is being providedsubject to the condition that (i) it be held in confidence except to the extent requiredotherwise by law and (ii) it will be used only for the purposes described herein. Any thirdparty that is given access to this information shall be similarly bound in writing.Trademark NoticeItron is a registered trademark of Itron, Inc.All other product names and logos in this documentation are used for identification purposesonly and may be trademarks or registered trademarks of their respective companies.SuggestionsFor more information about Itron or Itron products, see www.itron.com.If you have questions or comments about the software or hardware product, contact ItronTechnical Support Services.Contact• Email: support@itron.com• Internet: support.itron.com• Telephone Itron Technical Support North America: 1-877-487-6602For technical support contact information by region, go to www.itron.com and select yourcountry and language.
ContentsChapter 1 Important Safety and Compliance Information.............................. 1U.S. and Canadian patent numbers..................................................................................................................... 1USA, FCC Part 15 Rules....................................................................................................................................... 1ISED rules............................................................................................................................................................. 2Transportation classication................................................................................................................................. 3Modications, repairs, installation, and removal...................................................................................................3Lithium battery safety........................................................................................................................................... 3Equipment repairs.................................................................................................................................................4Intrinsic safety.......................................................................................................................................................4Electrostatic ignition hazard..................................................................................................................................4ERT module cleaning............................................................................................................................................ 4Drop height limitation............................................................................................................................................4Chapter 2 About the OpenWay Riva Remote 500G Gas ERT Module............ 5Transmission modes............................................................................................................................................. 5Remote OpenWay Riva 500G gas ERT module and Itron Security Manager....................................................... 6Enabling 500G ERT module security......................................................................................................... 7Remote OpenWay Riva 500G gas ERT module functional specications............................................................7OpenWay Riva 500G gas ERT module operational specications....................................................................... 7Related documents...............................................................................................................................................8Chapter 3 Mounting the Remote 500G ERT Module........................................ 9Standard installation options................................................................................................................................ 9Mounting the remote 500G ERT module on a pipe.............................................................................................. 9Adapter plate mounting positions.......................................................................................................................11Selecting a wall or at vertical mounting location.............................................................................................. 12Chapter 4 500G Remote ERT Module Programming..................................... 14Programming the remote ERT module............................................................................................................... 14Itron programs and software variables............................................................................................................... 15Chapter 5 Specific Meter Manufacturer Installation......................................19Eagle Research meter installation.......................................................................................................................19Eagle Research installation overview.......................................................................................................19Eagle Research 500G product mounting instructions............................................................................. 20Eagle Research mechanical and wiring installation instructions............................................................. 21Connecting the 500G remote ERT module to the MPplus corrector................................................21Connecting the 500G ERT module to the XARTU corrector.............................................................22Eagle Research corrector programming and requirements notes........................................................... 23Using Eagle Research Field Manager to change the MPplus settings.............................................24Using Eagle Research Field Manager to change the XARTU corrector settings..............................26Eagle Research programming note.................................................................................................. 27Elster American meter installation...................................................................................................................... 27Elster American 500G installation overview ............................................................................................27Elster American meter 500G mounting instructions................................................................................ 28OpenWay Riva 500G Gas ERT Module Installation Guide, Remote Mount TDC-1678-000 iiiProprietary and Confidential
Elster American mechanical and wiring installation instructions............................................................. 29Installing the remote module cable...................................................................................................31Galvanic Gas Micro Installation.......................................................................................................................... 31Galvanic installation overview.................................................................................................................. 31Galvanic product mounting instructions.................................................................................................. 32Galvanic mechanical and wiring installation instructions.........................................................................32Programming the Galvanic Gas Micro electronic volume corrector........................................................ 32GE Oil and Gas meter installation.......................................................................................................................32GE Oil and Gas 500G installation overview............................................................................................. 33GE Oil and Gas custom mounting options.............................................................................................. 34GE Oil and Gas ES3 or ETC ordered with the AMR-ready mounting kit.......................................... 34GE Oil and Gas IMC/W2, or MC2 with the GE mounting bracket kit............................................... 35GE Oil and Gas mechanical and wiring installation instructions .............................................................36D800/D1000 wiring and installation.................................................................................................. 37GE Oil and Gas meters with pulse output wiring..............................................................................39GE Oil and Gas meter programming and requirements notes ................................................................41Honeywell Instrument 500G installation............................................................................................................. 43Honeywell Instrument installation overview............................................................................................. 43Honeywell product mounting instructions............................................................................................... 44Honeywell mechanical and wiring installation instructions......................................................................45Connecting the remote ERT modules to a Honeywell Mini-AT, Mini-Max, or EC-AT ...................... 45Connecting the remote ERT module to the Honeywell TCI.............................................................. 47Honeywell Instrument programming and requirements...........................................................................49Honeywell software settings............................................................................................................. 49Programming the Honeywell Instrument parameters....................................................................... 50Itron meter installation........................................................................................................................................ 51National meter installation.................................................................................................................................. 52Romet meter installation..................................................................................................................................... 52Romet installation overview..................................................................................................................... 53Romet product mounting instructions..................................................................................................... 54Romet mechanical and wiring installation instructions............................................................................54Romet corrector programming and requirements notes..........................................................................58Sensus meter installation....................................................................................................................................60Sensus meter installation overview..........................................................................................................60Sensus product mounting instructions.................................................................................................... 60Sensus meter mechanical and wiring installation instructions................................................................ 62Sensus meter programming and requirements notes .............................................................................62Chapter 6 Diaphragm Meter Installation.........................................................63Diaphragm meter installation overview...............................................................................................................63Product mounting installation instructions......................................................................................................... 64Diaphragm meter mechanical and wiring installation instructions..................................................................... 65Remote ERT module programming and requirements notes............................................................................. 69Appendix A Using gel-cap connectors to complete wiring connections.....71Appendix B Optional sealant application instructions ..................................72OpenWay Riva 500G Gas ERT Module Installation Guide, Remote Mount TDC-1678-000 ivProprietary and Confidential
Chapter 1 Important Safety and ComplianceInformationThis section provides important information for your safety and product compliance.U.S. and Canadian patent numbersU.S. Patent numbers: 4,614,945; 4,753,169; 4,768,903; 4,799,059; 4,867,700Canadian Patent numbers: 1,254,949; 1,267,936; 1,282,118USA, FCC Part 15 RulesThis device complies with Part 15 of the FCC Rules. These limits are designed to providereasonable protection against harmful interference in a residential installation.Operation is subject to the following two conditions:• This device may not cause harmful interference.• This device must accept any interference that may cause undesirable operation.This device must be permanently mounted such that it retains a distance of 20 centimeters(7.9 inches) from all persons in order to comply with FCC RF exposure levels.USA, FCC Class B-Part 15This equipment has been tested and found to comply with the limits for a Class B digitaldevice, pursuant to Part 15 of the FCC Rules. These limits are designed to providereasonable protection against harmful interference in a residential installation. Thisequipment generates, uses, and can radiate radio frequency energy and, if not installed andused in accordance with the instructions, may cause harmful interference to radiocommunications. However, there is no guarantee that interference will not occur in aparticular installation. If this equipment does cause harmful interference to radio or televisionreception, which can be determined by turning the equipment off and on, the user isencouraged to try to correct the interference by one or more of the following measures:• Reorient or relocate the receiving antenna.• Increase the separation between the equipment and receiver.• Connect the equipment into an outlet on a circuit different from that to which the receiveris connected.• Consult the dealer or an experienced radio or TV technician for help.Compliance Statement CanadaThis device complies with Innovation, Scienceand Economic Development Canada (ISED)license-exempt RSS standard(s). Operation isDéclaration de ConformitéLe présent appareil est conforme aux CNRd'Industrie Canada applicables aux appareilsradio exempts de licence. L'exploitation estOpenWay Riva 500G Gas ERT Module Installation Guide, Remote Mount TDC-1678-000 1Proprietary and Confidential
subject to the following two conditions: (1) thisdevice may not cause interference (2) this devicemust accept any interference, includinginterference that may cause undesired operationof the device.Under Innovation, Science and EconomicDevelopment Canada (ISED) regulations, thisradio transmitter may only operate using anantenna of a type and maximum (or lesser) gainapproved for the transmitter by Industry Canada.To reduce potential radio interference to otherusers, the antenna type and its gain should be sochosen that the equivalent isotropically radiatedpower (e.i.r.p.) is not more than that necessaryfor successful communication.autorisée aux deux conditions suivantes: (1)l'appareil ne doit pas produire de brouillage, (2)l'utilisateur de l'appareil doit accepter toutbrouillage radioélectrique subi, même si lebrouillage est susceptible d'en compromettre lefonctionnement.Conformément à la réglementation d'IndustrieCanada, le présent émetteur radio peutfonctionner avec une antenne d'un type et d'ungain maximal (ou inférieur) approuvé pourl'émetteur par Industrie Canada. Dans le but deréduire les risques de brouillage radioélectrique àl'intention des autres utilisateurs, il faut choisir letype d'antenne et son gain de sorte que lapuissance isotrope rayonnée équivalente (p.i.r.e.)ne dépasse pas l'intensité nécessaire àl'établissement d'une communicationsatisfaisante.Modifications and RepairsTo ensure system performance, this device and antenna shall not be changed or modified withoutthe expressed approval of Itron. Per FCC rules, unapproved modifications or operation beyond or inconflict with these instructions for use could void the user's authority to operate the equipment.ISED rulesCompliance Statement Canada Déclaration de ConformitéThis device complies with Innovation, Scienceand Economic Development Canada (ISED)license-exempt RSS standard(s). Operation issubject to the following two conditions: (1) thisdevice may not cause interference (2) this devicemust accept any interference, includinginterference that may cause undesired operationof the device.Under Innovation, Science and EconomicDevelopment Canada (ISED) regulations, thisradio transmitter may only operate using anantenna of a type and maximum (or lesser) gainapproved for the transmitter by Industry Canada.To reduce potential radio interference to otherusers, the antenna type and its gain should be sochosen that the equivalent isotropically radiatedpower (e.i.r.p.) is not more than that necessaryfor successful communication.Le présent appareil est conforme aux CNRd'Industrie Canada applicables aux appareilsradio exempts de licence. L'exploitation estautorisée aux deux conditions suivantes: (1)l'appareil ne doit pas produire de brouillage, (2)l'utilisateur de l'appareil doit accepter toutbrouillage radioélectrique subi, même si lebrouillage est susceptible d'en compromettre lefonctionnement.Conformément à la réglementation d'IndustrieCanada, le présent émetteur radio peutfonctionner avec une antenne d'un type et d'ungain maximal (ou inférieur) approuvé pourl'émetteur par Industrie Canada. Dans le but deréduire les risques de brouillage radioélectrique àl'intention des autres utilisateurs, il faut choisir letype d'antenne et son gain de sorte que lapuissance isotrope rayonnée équivalente (p.i.r.e.)ne dépasse pas l'intensité nécessaire àImportant Safety and Compliance InformationOpenWay Riva 500G Gas ERT Module Installation Guide, Remote Mount TDC-1678-000 2Proprietary and Confidential
Compliance Statement Canada Déclaration de Conformitél'établissement d'une communicationsatisfaisante.Modifications and RepairsTo ensure system performance, this device and antenna shall not be changed or modified withoutthe expressed approval of Itron. Per FCC rules, unapproved modifications or operation beyond or inconflict with these instructions for use could void the user's authority to operate the equipment.Transportation classificationThe Federal Aviation Administration prohibits operating transmitters and receivers on allcommercial aircraft. When powered, the 100G series remote ERT module is considered anoperating transmitter and receiver and cannot be shipped by air. All product returns must beshipped by ground transportation.Modifications, repairs, installation, and removalTo ensure system performance, this device and antenna shall not be changed or modifiedwithout the expressed approval of Itron. Any unauthorized modification will void the user'sauthority to operate the equipment.In the event of malfunction, all repairs should be performed by Itron. It is the responsibility ofusers requiring service to report the need for service to Itron.Lithium battery safetyWarning: Follow these procedures to avoid injury to avoid injury to yourself orothers:•The lithium battery may cause a fire or chemical burn if it is not disposed ofproperly.• Do not recharge, disassemble, heat above 100° Celsius (212° Fahrenheit),crush, expose to water, or incinerate the lithium battery.• Keep the lithium battery away from children.• Fire, explosion, and severe burn hazard.Important Safety and Compliance InformationOpenWay Riva 500G Gas ERT Module Installation Guide, Remote Mount TDC-1678-000 3Proprietary and Confidential
Equipment repairsWarning: Only authorized Itron personnel should attempt repairs on Itronequipment. Attempts to do so by others might void any maintenance contractwith your company. Unauthorized service personnel might also be subject toshock hazard on some Itron equipment if removal of protective covers isattempted.Intrinsic safetyWarning: Substitution of components may impair intrinsic safety.Electrostatic ignition hazardWarning: Electrostatic Ignition Hazard. Ensure area is not hazardous wheninstalling, servicing, cleaning, or touching the ERT module.ERT module cleaningWarning: Clean only with a damp cloth.Drop height limitationWarning: ERT modules contain sensitive electronic components which can bedamaged if the module is dropped from heights greater than 36 inches. Productwarranty coverage is contingent on not exceeding this drop height limitation.Important Safety and Compliance InformationOpenWay Riva 500G Gas ERT Module Installation Guide, Remote Mount TDC-1678-000 4Proprietary and Confidential
Chapter 2 About the OpenWay Riva Remote500G Gas ERT ModuleItron remote 500G ERT modules are radio-frequency (RF) are IPv6 open standards basedgas modules designed to be read under Itron’s multi-purpose OpenWay Riva Network Mode(RNM) or by legacy ChoiceConnect handheld, mobile and fixed network readers. In RNM,the 500G gas ERT module offers firmware download, sub-hourly interval data, andextended data storage. In 100 Series Mode, the ERT module operates identical to the 100GDLS Dataglooging ERT module and can be ready by legacy ChoiceConnect handheld,mobile, and network readers. The 500G gas ERT module continues Itron's tradition ofreliability, accuracy, and long battery life while meeting the industry's standards for securityand intrinsic safety.The ERT module features tilt and cut cable-tamper reporting and security seals to indicatephysical tampering and minimize theft. Cut cable is reported when communications failbetween the meter or instrument and the ERT module, possibly from a cut or disconnectedcable. The ERT module circuitry senses an electrical current break to report a cut cabletamper event.Transmission modesIn Riva Network Mode, the module provides 3,840 buckets of interval data configurable from1 minute to 1 hour (for example, 160 days of hourly data or 40 days of 15 minute data).Interval options are 1-6, 10, 12, 15, 20, 30 or 60 minutes. Output power in RNM is +27 dBm(500 milliwatts) and designed to transmit 4 times a day with a 20-year battery life100G DLS Mode, the module provides 960 buckets of hourly interval data and can be set totransmit in fixed network, mobile and handheld, hard to read mobile and handheld, orcellular solutions mode (fixed network applications only).•Fixed Network Mode. The remote 100G ERT module transmits a high-powered networkinterval message (NIM) RF message every five minutes. Output power in this mode is500 milliwatts or +27 dBm. Interspersed in the high power NIM, the remote 100G ERTmodule transmits a medium power RF message at 10 milliwatts or +10 dBm every 60seconds. In Fixed Network mode, the expected battery life is 20 years.•Mobile High Power Mode. The remote 100G ERT module transmits a high-powered RFmessage every 60 seconds. Output power in this mode is 250 milliwatts or +24dbm. InMobile High Power Mode, the expected battery life is 20 years.•Mobile and Handheld Mode. The remote 100G ERT module transmits a medium-powered RF message every 15 seconds. Output power in this mode is 10 milliwatts or+10dBm. In Mobile and Handheld Mode, the expected battery life is 20 years.•(Optional) Hard to Read Mobile and Handheld Mode. The remote 100G ERT moduletransmits a high-powered RF message every 30 seconds. Output power in this mode is250 milliwatts or +24dBm. In Hard to Read Mobile and Handheld Mode, the expectedOpenWay Riva 500G Gas ERT Module Installation Guide, Remote Mount TDC-1678-000 5Proprietary and Confidential
battery life decreases to 15 years in this mode. The hard to read mobile and handheldmode should only be used for exceptionally hard-to-read applications (such as metersinstalled on roof tops or in sub-basements).•Itron Cellular Solutions (ICS) Mode. The 100G DLS module is compatible with the ItronCellular Solution and can be programmed for optimum operation with FDM EndpointTools Enhanced. In ICS mode, the 100G DLS transmits a high-powered RF networkinterval message (NIM) every five minutes. Output power in this mode is 500 milliwatts or+27 dBm. Interspersed in the high power NIM, the 100G transmits a medium power RFmessage at 10 milliwatts or +10 dBm every 60 seconds. In ICS Mode, the expectedbattery life is 20 years.Note: ICS mode is for fixed network application only. ICS is optimized to work with theICS communications module in Itron’s electric meter. The 100G DLS must be in a fullsecurity mode to work with ICS. This is not part of the ICS mode, but is a system levelrequirement.An FCC license is not required to read the 500G ERT modules.Remote OpenWay Riva 500G gas ERT module andItron Security ManagerThe 500G ERT module is a component of Itron's OpenWay Riva system. The OpenWayRiva system enhanced security, provided by Itron Security Manager (ISM), applies to the RFcommunications between the collection device and the ERT module.There are two fundamental security processes used in the Itron Security Manager to ensuresystem communication confidentiality and validity.•Authentication. Authentication is the process of confirming that an artifact is genuine orvalid. Authentication in the ERT module is the process of verifying a request is from avalid source and in its original form.•Encryption. Encryption is the process of transforming information to make it unreadableto anyone who does not have a valid security key. There are two types of encryption,symmetric and asymmetric. Symmetric encryption uses a shared key to decrypt orencrypt information. Asymmetric encryption uses a private key to encrypt and a publickey to decrypt. Data transmissions over the network are protected using AES-256encryption.As a component of the Itron Openway Riva solution, the 500G gas module supports thesecurity model found in the OpenWay solution for both reading and programming. If the ERTmodules are shipped without enhanced security enabled (ready to secure), the utility can—at a later date—configure the modules for ISM enhanced security.Note: Enabling or working with Itron ISM enhanced security requires FDM Endpoint ToolsEnhanced.About the OpenWay Riva Remote 500G Gas ERT ModuleOpenWay Riva 500G Gas ERT Module Installation Guide, Remote Mount TDC-1678-000 6Proprietary and Confidential
Enabling 500G ERT module securityWhen 500G ERT modules ship from an Itron factory, each module contains utility factorykeys. The presence of these utility factory keys does not enable the enhanced security; theinstaller enables the enhanced security at the time the ERT module is deployed or at a latertime using an Itron programming device, Field Deployment Manager Endpoint ToolsEnhanced, and programming commands. Initial key exchange commands are secured usingthe utility factory keys. For more information about programming the 500G ERT module forsecurity, see the FDM Endpoint Tools Mobile Application Guide (TDC-0934).Remote OpenWay Riva 500G gas ERT modulefunctional specificationsFunctional specification DescriptionPower source Two "A" cell lithium batteriesTamper detection Tilt and cut cableFCC compliance Part 15 certifiedInnovation, Science and EconomicDevelopment Canada (ISED) complianceRSS-247 certifiedIntrinsically safe per Telemetering Equipment for use in HazardousLocations, for Cl I, Div 1, Gp D for Haz Loc,Temp Code T2, -40°C ≤ Ta ≤ +70°C.Product identification Numeric and bar coded ERT type and serialnumberConstruction materials Gray polycarbonate housing and back plate withencapsulated electronicsOpenWay Riva 500G gas ERT module operationalspecificationsOperational specifications DescriptionOperating temperatures -40° to 158° F (-40° to +70° C)Operating humidity 5 to 95 percent relative humidityProgram frequency 908 MHzTransmit frequency Frequency hopping spread spectrum 903 to926.85 MHz in the ISM bandData integrity Verified in every data messageNIM message FM modulation; all other messages are AMmodulatedAbout the OpenWay Riva Remote 500G Gas ERT ModuleOpenWay Riva 500G Gas ERT Module Installation Guide, Remote Mount TDC-1678-000 7Proprietary and Confidential
Related documentsDocument title Document part numberOpenWay Riva 500G Gas ERT Module Installation Guide,Direct MountTDC-1671-XXXOpenWay Collection Manager Operational Guidelines OpenWay Riva Events and Exceptions Reference Guide Gas and Telemetry Module Meter Compatibility List PUB-0117-002Gas and Telemetry Module Ordering Guide PUB-0117-001OpenWay Riva 500G Gas ERT Module Specification Sheet Field Deployment Manager Endpoint Tools MobileApplication GuideTDC-0934-XXXField Deployment Manager Field Representative's Guide TDC-0936-XXXNote The last three digits of the user and installation guides represent the document'srevision level. The revision level is subject to change without notice.About the OpenWay Riva Remote 500G Gas ERT ModuleOpenWay Riva 500G Gas ERT Module Installation Guide, Remote Mount TDC-1678-000 8Proprietary and Confidential
Chapter 3 Mounting the Remote 500G ERTModuleThis chapter provides the instructions to mount the remote 500G ERT module on a pipe orother flat vertical surface (wall).Standard installation optionsMount the remote ERT module using the pipe mount or wall mount (flat vertical surface)procedure.•Pipe mount. Itron offers a pipe installation kit (CFG-0005-003) to mount the remote ERTmodule on a pipe.•Flat vertical (wall) mount. Installation using the wall mount option places the module ona wall or other vertical surface.Select the mounting option that will best work for your system. For example, your setup mayprovide the location for a pipe mount but not a wall mount. The preferred mounting locationis near the meter or instrument, but some installations may require an extended cablelength. For example, your installation may require mounting the ERT module around acorner to avoid RF interference. The remote ERT module supports cable lengths up to 300feet with a recommended one-splice limitation. Installers must mount the remote ERTmodule in a vertical position with the ERT label directional arrow pointed upward.Warning: Do not mount the 500G remote ERT module in an orientation otherthan vertical (remote ERT module label arrow pointed upward). Violating themounting orientation requirements may void the product warranty.Caution: Upright vertical positioning is critical because:• The 500G series modules are optimized for communication and requireupright mounting. Any other mounting position could result in reduced RFperformance.• The remote module tilt tamper sensor requires upright mounting. Any othermounting position can cause issues with the module's tilt tamper detection.Mounting the remote 500G ERT module on a pipeThe following items are required to mount the remote ERT module on a pipe.Itron part number DescriptionCFG-0005-003 Pipe mount kit contents:OpenWay Riva 500G Gas ERT Module Installation Guide, Remote Mount TDC-1678-000 9Proprietary and Confidential
Itron part number Description2 band clamps, 2 tamper seals, pipe bracket, 2cable ties, 1 adapter plate and the followingscrews:1. SCR-0215-001 (2) #8-16 x ½ inch slottedpan-head tapping screw, corrosion-resistantsteel. Attaches the adapter plate to the pipebracket.2. SCR-0215-002 (2) #8-16 1-inch slotted pan-head tapping screw, corrosion-resistant steel.Attaches the ERT module to the adapterplate.1. Remove the pipe bracket and clamp from thekit.2. Loosen the band clamp screw until the end ofthe band releases.3. Push the end of the clamp's band through theholes in the pipe bracket as shown.4. Place the band clamp around the pipe. Theband will loosely wrap around the pipe.1. Push the end of the band through the bandclamp screw assembly.2. Turn the band clamp's screw assembly to fitinto the pipe bracket opening.3. Tighten the clamp screw until the band clampis secure on the pipe.5. Place the adapter plate on the pipe bracketwith the mounting lug at the top. The adapterplate screw bosses fit into the pipe bracketrecess.Mounting the Remote 500G ERT ModuleOpenWay Riva 500G Gas ERT Module Installation Guide, Remote Mount TDC-1678-000 10Proprietary and Confidential
6. Ensure that the adapter plate is positioned asshown with the mounting lug (1) at the top.1. Install the adapter plate on the pipe mountingbracket, use the two shortest (½-inch) screwsfrom the pipe mount kit.2. Place the mounting screws into the holes asshown (2).Tighten both screws in an alternating pattern to 9to 12 inch-pounds torque.7. Position the back of the remote moduleagainst the face of the adapter plate. Theadapter plate mounting lug (1) must bepositioned above the ERT module mounting lugrecess (2).8. Push up on the module until the adapter platemounting lug (1) is as far as possible inside themodule mounting lug recess (2).9. Align the ERT module back-plate mountingholes with the pipe mount adapter plate holes.Install the two one-inch ERT module mountingscrews from the installation kit. Tighten themodule mounting screws evenly in an alternatingpattern. Tighten the screws to 9 to 12 inch-pounds torque.10. Insert the tamper seals.11. Gather the excess ERT module cabling into aloop and use the cable tie to secure the gatheredcable to the pipe.Adapter plate mounting positionsNote: The notch at the top of the adapter plate (1) must always be at the top position. Thefollowing illustrations show the various mounting configurations. The adapter plate mountingscrew locations are indicated (2).45-degree angle with thepipe running to the right45-degree angle with the piperunning to the leftHorizontalMounting the Remote 500G ERT ModuleOpenWay Riva 500G Gas ERT Module Installation Guide, Remote Mount TDC-1678-000 11Proprietary and Confidential
45-degree angle with thepipe running to the right45-degree angle with the piperunning to the leftHorizontalSelecting a wall or flat vertical mounting locationCarefully select a mounting location free from electrical wires. The mounting location musthave the proper clearance to accommodate the 1-1/2-inch module mounting screws sonothing is damaged by the drill or mounting screws. Use a compatible mounting screw.1. Drill three pilot holes in the mounting surface.The drilled pilot holes for the two bottom screwsmust be on a horizontal line.1. 3 inches2. 1-11/16 inches3. 3-3/8 inches2. Screw the top mounting screw into the top pilothole drilled in step one, leaving enough of thescrew protruding so the ERT module lug recesson the back plate slides over the screw head andfits completely into the lug recess. Makeadjustments as necessary.3. Install the two bottom mounting screws.Tighten the screws in an alternating pattern tosecure the module firmly in position.4. Place a new tamper seal over each bottomERT module mounting screw as required.Mounting the Remote 500G ERT ModuleOpenWay Riva 500G Gas ERT Module Installation Guide, Remote Mount TDC-1678-000 12Proprietary and Confidential
Note: To reduce the risk of cable damage,secure any excess ERT module cabling with acable tie.Mounting the Remote 500G ERT ModuleOpenWay Riva 500G Gas ERT Module Installation Guide, Remote Mount TDC-1678-000 13Proprietary and Confidential
Chapter 4 500G Remote ERT ModuleProgrammingCaution: You must program the 500G remote ERT module before use.Programming Itron gas ERT modules requires an understanding of:• Your meter's drive rate and the number of dials◦ The drive rate and number of dials is important for programming the module to countcorrectly and roll over to zero at the correct time. For example, a four-dial, 2 cubic-feetmeter configuration will count two cubic-feet for each rotation and roll over to zero after9999.99 where the one's place is equivalent to 100 cubic-feet.• How your system interprets the meter reading◦ Some systems modify the consumption reading with the collection software. Othertimes, the billing system is used to make modifications. If modifications are made inboth systems, issues may cause consumption reading errors.It is important to understand your system before the gas ERT modules are programmed.Program the 500G gas ERT module in RVM mode using a compatible programming deviceloaded with FDM version 4.0 or higher.Program the 500G gas ERT module in 100S mode using an approved programming deviceloaded with Field Deployment Manager (FDM) software version 3.3 or higher.To enable enhanced security and for more complete programming information, see the FieldDeployment Manager Endpoint Tools Mobile Application Guide (TDC-0934).Programming the remote ERT moduleProgram the meter drive rate into the remote ERT module using a compatible programmingdevice.1. Verify that you have the correct programming mode (RNM, fixed network mode, mobile highpower mode, mobile/handheld mode, or hard-to-read mobile/handheld mode) for your application.2. For all programming and Check Endpoint operations using a handheld computer, hold thehandheld as close to vertical as possible. For best success, keep the handheld within six feet of thetarget ERT module.3. Programming parameters are based on the configuration file loaded into the programmingdevice.Read or Check the remote ERT module using a handheld computer or Belt Clip Radio.• If the read result is higher than the number programmed in step 1, the module is countingcorrectly.• If the read result is not higher than the number programmed in step 1, replace the remote ERTmodule.OpenWay Riva 500G Gas ERT Module Installation Guide, Remote Mount TDC-1678-000 14Proprietary and Confidential
Itron programs and software variablesThis section defines and clarifies possible system variables you may encounter inprogramming Itron gas endpoints (ERT modules).Field Deployment Manager (FDM)The following tables illustrate various FDM programming configurations and the endpointresponse to each setting.500G Remote ERT Module ProgrammingOpenWay Riva 500G Gas ERT Module Installation Guide, Remote Mount TDC-1678-000 15Proprietary and Confidential
500G Remote ERT Module ProgrammingOpenWay Riva 500G Gas ERT Module Installation Guide, Remote Mount TDC-1678-000 16Proprietary and Confidential
Programming example: Endpoint programmed for 6 dial, 1000 cubic feet.1. Enter the initial index read. For this example, the initial read is 123456 where 6 = 600cubic feet. After the initial programming, an endpoint read will result in a reading of1234560 where the least significant digit is in 10's of cubic feet. Since counting is with adrive rate of 1000 cubic feet and the reading is transmitted in 10's of cubic feet, the lasttwo digits of the reading will not change.2. Program the endpoint to 123456.3. Read the endpoint. The result should be 1234560 with the zero added to put the readingin 10's of cubic feet.4. Add one count. The result should be 1234660. Notice the last two digits of 60 do notchange.Mercury X-Blank optionsEndpoints (ERT modules) can be programmed with one of the Mercury X-Blank options.There are 1, 2, 3, and 4 blank option available. Blank options are set up as a what-you-see-is-what-you-get (WYSIWYG) configuration. The values are not set in cubic feet or cubicmeter standards. The Mercury X-Blank options are used in configurations where the systemreceives pulses from a corrector or instrument that can change pulse values and hasconfigurable display digits. The Mercury-X Blank options allow users to program theendpoint to match the configuration of the corrector or instrument.Check Endpoint functionsThe FDM Check Endpoint function triggers users to input the number of dials and drive rateif a Check Endpoint is requested for an endpoint programmed for 5, 6, or 7-dial meterconfigurations. The request to input the dial and drive rate information happens only if thesystem has more than one option using the same count rate and rollover variable enabled intheir FDM business unit.500G Remote ERT Module ProgrammingOpenWay Riva 500G Gas ERT Module Installation Guide, Remote Mount TDC-1678-000 17Proprietary and Confidential
Note: Itron recommends that users only enable the configurations used by your businessunit. Having only one meter configuration option enabled (with the endpoint variable beingchecked in the FDM business unit) eliminates the need to enter the number of dials.Field Collection System (FCS)In FCS, a Read Type Code can be assigned to a meter session. The Read Type Code inconjunction with the Endpoint Type is used to determine how the endpoint reading isformatted using the Endpoint Translation table in FCS. The Endpoint Translation table is aconfigurable table that is used to determine the truncation factor and multiplier for eachreading. A default Endpoint Translation is defined for each type of endpoint supported byFCS (ReadType of 00 for each EndpointType). If the default Endpoint Translation is notformatting the read correctly, an additional Endpoint Translation can be defined to properlyformat the read.Since the Endpoint Translation Code is based on the Read Type Code and the EndpointType, changing from a 40-series endpoint to a 100-series endpoint can cause the reading tobe truncated differently. If you are having issues with your reading after a change out, checkyour Read Type Codes and Endpoint Translation Codes.OpenWay Collection EngineThe OpenWay Collection Engine collects the raw reading and passes it on without makingany formatting changes.Note: If Collection Engine is collecting an NIM, the NIM will contain leading digits that arenot read in the SCM or SCM Plus (see the FDM programming configurations table). Thismay cause the need to make adjustments in the upstream systems.Itron Enterprise Edition (IEE) Meter Data ManagementThe standard unit of measure (UOM) in IEE is cubic feet for gas endpoints. The readingpassed on by the gas endpoint is not in cubic feet if endpoints with 6 and 7-dial meterconfigurations are programmed so adjustments are required to set the correct unit ofmeasure. If you are having issues with your readings in IEE but your endpoint and meterindex match, check your unit of measure within IEE.If your reading is from the OpenWay Collection engine and there are issues with the rolloverof the reading, it may be an additional digit is not expected in the reading due to the NIMmessage. The NIM Read format must be taken into account in upstream systems to performthe proper read formatting.500G Remote ERT Module ProgrammingOpenWay Riva 500G Gas ERT Module Installation Guide, Remote Mount TDC-1678-000 18Proprietary and Confidential
Chapter 5 Specific Meter ManufacturerInstallationThis chapter provides the instructions to install the 500G remote ERT module to compatiblemeters. Reference each section for compatible meters.Eagle Research meter installationThis section provides the information to install the 500G remote ERT module on thefollowing compatible Eagle Research correctors.Meter model Meter notes Module type Itron part number ERT modulenotesMPplus volumecorrectorPulse width:70mS and 500mS offtimingPulse output boardrequired500G remote ERG-7000-502XARTU-1 volumecorrectorPulse width:70mS on and 500mS offtimingCorrector must haveSolid State relaysEagle Research installation overviewInstalling the 500G series remote ERT module to an Eagle Research volume correctorinvolves four tasks.1. Programming or verifying that the volume corrector is set up to work with the 500Gremote ERT module.Programming requires a computer loaded with the Eagle Research Software and anEagle Research computer-to-volume corrector communication cable.2. Connecting the ERT module to the volume corrector.Requires a wire stripper and flat-tip screwdriver sized to tighten the terminal connectionson the Eagle corrector.3. Mounting the remote ERT module. Select the mounting option appropriate for yourinstallation. Mounting options include:OpenWay Riva 500G Gas ERT Module Installation Guide, Remote Mount TDC-1678-000 19Proprietary and Confidential
• Wall mount on a sheet metal surface• Pipe mount using the Itron pipe mount kit CFG-0005-003• Custom Eagle Research mounting option using the Eagle research mounting rail(Eagle Research part number 1010247)Note: Itron recommends an optional sealant for installations where insect intrusion maybe a problem. For more information, see Optional sealant application instructions onpage 72.4. Programming the 500G series remote ERT module. Programming requires an Itron ERTprogramming device (for example, an FC300SR). For programming information, see 500G Remote ERT Module Programming on page 14500G series module configuration with the meter is dependent on your system application.See the Eagle Research meter product documentation for the Eagle Research FieldManager database configuration information.This mounting information describes installation for two 500G remote modules—one forcorrected reads and one for uncorrected reads. Installation is the same for bothconfigurations (corrected or uncorrected). Eagle Research meter outputs are opticallyisolated from the meter control board and from each other. The volume corrector softwareconfiguration controls the port operation. Follow the Eagle Research documentation andthese Itron instructions to ensure the correct compatibility and installation.Eagle Research 500G product mounting instructionsNote: These instructions show the Eagle Research MPplus volume corrector. Installation isthe same for the XARTU-1 corrector.1. Mount a remote ERT module on each end of the mounting rail using the mounting screwssupplied with the ERT modules.Note: The notch in the mounting rail is the front bottom of the rail. The ERT modules mount to theback of the mounting rail.2. Insert tamper seals into the tamper sealmounting cups on the remote ERT modules.3. With the corrector facing forward, align the corrector mounting holes with the index drivemounting holes.4. Insert the corrector's mounting screws in the front corrector and index mounting holes. Looselytighten the front two mounting screws.Specific Meter Manufacturer InstallationOpenWay Riva 500G Gas ERT Module Installation Guide, Remote Mount TDC-1678-000 20Proprietary and Confidential
5. Align the inside mounting rail screw holes over the back index and corrector mounting screwholes.6. Insert the two remaining mounting screws in the corrector bracket mounting holes.7. Tighten all four mounting screws.Eagle Research mechanical and wiring installationinstructionsThis section provides wiring and connection information for compatible Eagle Researchproducts. Refer to the instruction for your product type.Connecting the 500G remote ERT module to the MPpluscorrector1. With the MPplus door open, insert the flying leads from the remote ERT module into thecompression connector on the left of the MPplus housing.2. Pull the lead wires through the compression connector until there is adequate wire to reach theterminal blocks labeled 15, 16, 17, 18, 19, 20, 21, and 22.3. Tighten the compression connector.4. Twist the remote ERT module's blue and white wires together.For uncorrected reads:5. Connect:• the twisted blue and white wires to terminal 17on the MPplus terminal block.• the red remote ERT module wire to terminal18 on the MPplus terminal block.For corrected reads:6. Connect the twisted blue and white wires to terminal 15 on the MPplus terminal block.7. Connect the red remote ERT module wire toterminal 16 on the MPplus terminal block.Specific Meter Manufacturer InstallationOpenWay Riva 500G Gas ERT Module Installation Guide, Remote Mount TDC-1678-000 21Proprietary and Confidential
8. Close and latch the MPplus corrector door.Connecting the 500G ERT module to the XARTU correctorFor XARTU-1 uncorrected reads:1. Insert the flying leads from the remote ERTmodule into the compression connector on theright of the XARTU-1 corrector housing.2. Pull the lead wires through the compression connector until there is adequate wire to reach theK2 terminal port.3. Tighten the compression connector.4. Connect the red remote ERT module wire topin 4 of the K2 terminal port.5. Twist the remote ERT module's blue and white wires together and connect the twisted blue andwhite wires to pin 5 of the K2 terminal port.6. Plug the MTA battery connector from the battery pack into the VBAT1 connector to supply powerto the XARTU-1 corrector.7. Close and latch the corrector door.For XARTU-1 corrected reads:8. With the XARTU door open, insert the flyingleads from the remote ERT module into thecompression connector on the left of thecorrector's housing.Specific Meter Manufacturer InstallationOpenWay Riva 500G Gas ERT Module Installation Guide, Remote Mount TDC-1678-000 22Proprietary and Confidential
9. Pull the lead wires through the compressionconnector until there is adequate wire to reachthe K1 terminal port.1. K12. K23. K310. Tighten the compression connector.11. Connect the red remote ERT module wire to pin 1 on the K1 terminal port.12. Twist the remote ERT module's blue and white wires together.13. Connect the twisted blue and white wires toterminal 2 on the K1 terminal port.Eagle Research corrector programming and requirementsnotesImportant: This information is subject to change without notice. Refer to the EagleResearch product documentation to verify the most current programming and configurationinformation for the 500G remote ERT module.Using Itron 500G series remote ERT modules with Eagle Research volume correctorsrequires Eagle Research Field Manager software configured with the parameters for yourmodel of Eagle Research corrector.Specific Meter Manufacturer InstallationOpenWay Riva 500G Gas ERT Module Installation Guide, Remote Mount TDC-1678-000 23Proprietary and Confidential
Using Eagle Research Field Manager to change the MPplussettings1. Open the Eagle Research Field Manager fromthe Start menu or the desktop shortcut.2. Connect the communications cable from your computer into the MS connector on the side of theMPplus corrector. After the MS connector is connected, take note of the baud rate displayed on thefront of the corrector.3. Click Connect on the upper left corner of theField Manager window.A Connect to Remote window opens.4. Select the following parameters:•Connection Type: Direct• Communications Port: enter your computer's port number• Baud Rate: enter the baud rate that displayed in Step. 2.5. Click OK.6. Click View/Config.Specific Meter Manufacturer InstallationOpenWay Riva 500G Gas ERT Module Installation Guide, Remote Mount TDC-1678-000 24Proprietary and Confidential
The Field Manager window opens and displaysthe settings for the current connection.7. Click the Setup Parameters tab at the bottom of the parameters window. A parameters windowopens.8. Enable POut 5 (17, 18) and set the additionalparameters as required in the UncorrectedPulse Output Setup at the lower right of thewindow.Important: If your software does not have anoption to use POut for the uncorrected pulseoutput, contact Eagle Research to get the correctsoftware version.9. Enter the parameters shown in the CorrectedPulse Output Setup section in the lower left ofthe window.10. Click Send All Changes.11. Verify that all parameters are correct.12. Click Disconnect.Specific Meter Manufacturer InstallationOpenWay Riva 500G Gas ERT Module Installation Guide, Remote Mount TDC-1678-000 25Proprietary and Confidential
Using Eagle Research Field Manager to change the XARTUcorrector settings1. Open the Eagle Research Field Manager fromthe Start menu or the desktop shortcut.2. Click Connect on the upper left corner of theField Manager window.3. Select the following parameters:•Connection Type: Direct• Communications Port: Enter your computer's port number.• Baud Rate: Enter the baud rate for the XARTU-1 corrector.4. Verify that the time and station name are correct.5. Click View/Config..Click OK6. Click the Setup Parameters tab at the bottom of the parameters window.The Meter Setup and Accumulation Multiplierswindow opens. Set up the meter andaccumulation multipliers as appropriate for yourinstallation.7. Enable K2 (4, 5, 6) and set additionalparameters are required in the UncorrectedPulse Output Setup section in the lower right ofthe window.Specific Meter Manufacturer InstallationOpenWay Riva 500G Gas ERT Module Installation Guide, Remote Mount TDC-1678-000 26Proprietary and Confidential
8. Set the Primary Pulse Output to Enable K1 (1,2, 3) and the Optional Pulse Output to Disable(unless it is used for another application) in theCorrected Pulse Output Setup section in thelower left of the window.9. Click Send All Changes.10. Verify that all parameters are completed and correct.11. Click Disconnect.Eagle Research programming noteDuring remote ERT module programming for use with the Eagle Research corrector, verifythat the module drive rate settings match those set in the corrector. For example, set theERT module drive rate for 1000 CF when the Eagle Research corrector drive rate is set for1000 CF.Elster American meter installationSome meter manufacturers provide ERT mounting kits and installation procedures for theirmeters. If the Elster American RPM meter to the remote ERT module installationinstructions are not available, follow the installation procedures in this section.Meter model Meter notes Module type Itron part number ERT modulenotes10 Metric (10B) Originally manufacturedby Metric Metal Works500G remote ERG-7000-501Elster American RPMSeries rotary meterMeter must havefactory-installed pulserwith connector output.Purchase correct cableinterface frommanufacturer.500G remote ERG-7000-503Elster American 500G installation overviewInstalling the 500G series remote ERT module to an Elster American meter involves fourtasks.1. Programming or verifying that the meter is set up to work with the 500G remote ERTmodule. Programming requires a computer communication cable.2. Connecting the ERT module to the meter. Connecting the module to the meter requires:• a wire stripper• a flat-tip screwdriverSpecific Meter Manufacturer InstallationOpenWay Riva 500G Gas ERT Module Installation Guide, Remote Mount TDC-1678-000 27Proprietary and Confidential
3. Mounting the remote ERT module (for mounting information, see Mounting the Remote500G ERT Module on page 9. Select the mounting option appropriate for yourinstallation. Mounting options include:• Wall mount on a sheet metal surface• Pipe mount using the Itron pipe mount kit CFG-0005-003• Custom Elster American meter mounting option4. Programming the 500G series remote ERT module. For programming information, see 500G Remote ERT Module Programming on page 14. Programming requires an ItronERT programming device (for example, an FC300SR).500G module configuration with the meter is dependent on your system application. See theElster American meter configuration information.Elster American meter 500G mounting instructions1. Remove the meter's top plate by removing thetwo 5mm screws and carefully prying up on theplate. The plate is secured with an O-ring seal.Remove the O-ring from the plate.Caution: If the O-ring is damagedduring removal, obtain areplacement from Elster AmericanMeter Co.2. Look into the meter tower and find the meterswitch lead and connector (4-pin).3. If the lead and connector are not visible orcannot be found, remove the four 5mm mountingscrews and the register cover. The meter switchlead and connector will be visible inside thecover.Specific Meter Manufacturer InstallationOpenWay Riva 500G Gas ERT Module Installation Guide, Remote Mount TDC-1678-000 28Proprietary and Confidential
4. Feed the lead and connector into the registercover tower.Note: Save any meter tags. You will re-installthem later in the installation process.5. If you removed the register cover, replace thecover using the four (4) 5mm mounting screws.6. Attach the 4-pin male connector on the Elster American Meter adapter plate to the 4-pin femaleconnector inside the meter's tower. The connectors will slide together and latch.7. Carefully push the connectors and wires intothe meter tower housing.8. Lubricate the O-ring with O-ring lubricant and install the O-ring on the adapter plate. Insert theadapter plate into the tower and tighten the two 5 mm screws.Elster American mechanical and wiring installationinstructionsCaution: Do not use these meter drive rates to program residential direct-drive orcommercial direct-drive modules. Use the information in the following tables toprogram ERT modules connected to GE Dresser rotary meters.Note: Connection to an Elster American meter requires a cable interface compatible to anElster American RPM rotary meter.Specific Meter Manufacturer InstallationOpenWay Riva 500G Gas ERT Module Installation Guide, Remote Mount TDC-1678-000 29Proprietary and Confidential
1. Trim the ERT module wires to 3.5 inches.2. Carefully strip the insulation covering from the meter cable (purchased from the metermanufacturer) approximately 1-1/2-inches from the end.Caution: Do not cut through the individual wire insulation.3. Separate the meter cable's black, white, and red wires for connection to the remote ERT module.Cut off the unused wires even with the outer covering (insulation).Caution: Do not strip the individual wires.4. Connect the meter cable to the remote module wires using 3M gel-cap connectors following theAmerican RPM meter to remote ERT module wire connection information and wiring diagrams.Important: Use a crimping tool compatible with gel-connectors. Do not use a standard pliers forcrimping gel-connects. For more information, see Using gel-cap connectors to complete wiringconnections on page 71.Wire connection informationAmerican meter wire Remote ERT module wireBlack BlueWhite WhiteRed Red5. Insert the meter cable through the slot on the ERT module backplate. Install a cable tie to themeter cable wire below the meter cable insulation to provide strain relief.Specific Meter Manufacturer InstallationOpenWay Riva 500G Gas ERT Module Installation Guide, Remote Mount TDC-1678-000 30Proprietary and Confidential
6. Tuck the connectors and cable tie into the ERTmodule housing. Place backplate on theassembly and tighten the four backplate screwsusing a size T-10 Torx screwdriver.Important: Verify that the cable tie and gelconnectors are inside the module housing andthat the cable extends out of the slot in thebackplate. Torque the backplate mountingscrews to 9 to 12 inch-pounds.Installing the remote module cable1. Insert the plug on the cable connected to theERT module into the receptacle on the meteradapter plate.2. Tighten the threaded collar on the plug onto the American Meter interface receptacle. Verify theconnection is hand-tight.Galvanic Gas Micro InstallationThis section describes installation to Galvanic compatible correctors.Meter model Meter notes Module type Itron partnumberERT module notesGasMicro ElectronicVolume CorrectorMust select 2 pulses/second from pulseoutput on the outputfrequency menu.500G remote ERG-7000-503 ERT module cutcable requirescustomer-suppliedcable capable ofterminating themodule white andblue wires at themeter interface.Galvanic installation overviewInstalling the 500G series remote ERT module to a Galvanic volume corrector involves fourtasks.1. Programming or verifying that the volume corrector is set up to work with the 500Gremote ERT module. Programming requires a computer communication cable.Specific Meter Manufacturer InstallationOpenWay Riva 500G Gas ERT Module Installation Guide, Remote Mount TDC-1678-000 31Proprietary and Confidential
2. Connecting the ERT module to the volume corrector. Completing the connectionsrequires a wire stripper and flat-tip screwdriver sized to tighten the terminal connectionson the Galvanic corrector.3. Mounting the remote ERT module. Select the mounting option appropriate for yourinstallation. See Mounting the Remote 500G ERT Module on page 9. Mounting optionsinclude:• Wall mount on a sheet metal surface• Pipe mount using the Itron pipe mount kit CFG-0005-0034. Programming the 500G series remote ERT module. For programming information, see 500G Remote ERT Module Programming on page 14. Programming requires an ItronERT programming device (for example, an FC300SR).500G series module configuration with the meter is dependent on your system application.See the Galvanic corrector product documentation for configuration information.Galvanic product mounting instructionsNote: See the Galvanic product documentation for custom mounting instructions.Galvanic mechanical and wiring installation instructionsGAS Micro wiring connectionsGAS Micro corrector P13 connection 100G ERT module wiresPulse output1-C C1 Blue/whitePulse output1-E C2 RedPulse output2-E C3Pulse output2-C C4Programming the Galvanic Gas Micro electronic volumecorrectorFor more information about programming the Galvanic Gas Micro Electronic volumecorrector, see the GAS MICRO Operator's Manual, Galvanic part number MA1956. ContactGalvanic Applied Sciences, Inc to obtain the operator's manual.GE Oil and Gas meter installationThis section provides the instructions to install the 500G remote ERT module on thefollowing compatible GE Oil and Gas meters.Specific Meter Manufacturer InstallationOpenWay Riva 500G Gas ERT Module Installation Guide, Remote Mount TDC-1678-000 32Proprietary and Confidential
Meter model Meter notes Module type Itron partnumberERT module notesD800/D1000Pulse width must be setgreater than 100 ms.Firmware version mustbe 1.71 or higher.500G remote ERG-7000-503ERG-7000-505Both modules arecompatible withthese meter models.B3 Series pulse outputmeterLMMA pulse outputmeterRotary meters equippedwith WeighandWiresolid state pulsers.Meter must havefactory-installed pulserwith connector output.Purchase correct cableinterface from GEDresser. Pulser must beversion 17 or higher.500G remote ERG-7000-503Integral MicroCorrector IMC/W2Integral MicroCorrector MC2Electronic volumecorrector for Series A(LMMA) and Series B(rotary meters). Must bemeter firmware version1.94 or earlier. Pulsewidth must be set for125ms.500G remote ERG-7000-505Series 3 ES3 meterElectronicTemperatureCompensator (ETC)Pulse width must be setgreater than 100ms.Firmware version 1.71or earlier.500G remote ERG-7000-503ERG-7000-505Both ERT modulesare compatible withthis meter model.GE Oil and Gas 500G installation overviewInstalling the 500G remote ERT module to a GE Dresser meter involves the following tasks.1. Programming or verifying that the meter is set up to work with the 500G remote ERTmodule.• Programming may require a computer and communication cable.2. Wiring the GE-supplied cable to the ERT module or wiring the ERT module to the GEdevice.Specific Meter Manufacturer InstallationOpenWay Riva 500G Gas ERT Module Installation Guide, Remote Mount TDC-1678-000 33Proprietary and Confidential
Wiring may require a wire stripper, flat-tip screwdriver, Torx T-15 screwdriver, and wirecrimper. Requirements are dependent on your installation.3. If your installation uses a GE supplied cable, connect the cable to the meter. If yourinstallation requires wiring directly to the GE device, move to the next step.4. Mounting the remote ERT module. For more information, see Mounting the Remote 500GERT Module on page 9. Select the mounting option appropriate for your installation.• Wall mount on a sheet metal surface• Pipe mount using the Itron pipe mount kit CFG-0005-003• Custom GE Dresser mounting◦ D800/D1000 mounting solution requires the following materials■ (1) 8-32 x ½" screw■ (2) 8-32 x ¾" screws■ (3) 8-32" Kep® nuts5. Programming the 500G remote ERT module. Programming requires an Itronprogramming device (for example, an FC300SR). For programming information, see 500G Remote ERT Module Programming on page 14. 500G module configuration withthe meter is dependent on your system application. See the GE Dresser meter productdocumentation for configuration information.GE Oil and Gas custom mounting optionsSpecific product mounting instructions for GE D800/D1000 meters are included in the D800/D1000 installation section.GE Oil and Gas ES3 or ETC ordered with the AMR-readymounting kit1. Score (cut) the cable jacket surrounding theES3 or ETC wires and carefully remove the cablejacket to expose the ES3 or ETC wires.2. Connect the wires to the ERT module following the installation instructions in the GE Oil and Gasmeters with pulse output installation section.3. Align the ERT module mounting holes with theES3 or ETC bracket mounting holes. Use a T15Torx screwdriver to insert and tighten themounting screws. Tighten the screws in analternating pattern.Specific Meter Manufacturer InstallationOpenWay Riva 500G Gas ERT Module Installation Guide, Remote Mount TDC-1678-000 34Proprietary and Confidential
Caution: Upright vertical positioning is critical because:• The 500G series modules are optimized for communication and require uprightmounting. Any other mounting position could result in reduced RF performance.• The remote module tilt tamper sensor requires upright mounting. Any othermounting position may cause issues with the module's tilt tamper detection.GE Oil and Gas IMC/W2, or MC2 with the GE mounting bracketkitNote: This mounting option requires that you follow the installation instructions to attach themeter maufacturer cable prior to completing this mounting option. This configurationrequires the GE mounting bracket kit available from GE Oil and Gas (GE part number057783-000). The kit includes the listed materials.Quantity Description GE Dresser part number1 Mounting bracket 015951-0001 Screw, 8-32 x 7/16-inch 000163-2772 Screw, 8-32 x 3/4-inch 000163-2823 Nut, 8-32 012829-0054 Spacer, #10 053669-0015 ERT module/bracket mountingscrew, M6 x 20 mm013444-002Important: The GE Oil and Gas mounting bracket kit does not include the cable required toconnect the remote module to the Amphenal connector on the IMC\W2.1. Insert the 8-32 x 7/16-inch screw (1) into thetop of the mounting bracket. Insert the two 8-32 x3/4-inch screws (2) into the bottom of themounting bracket.2. Insert one 3/32-inch nut on the top 7/16-inchbracket screw (A). Slide the 500G remote gasmodule mounting lug over the top of the bracketscrew and nut.3. Secure the bottom 500G remote gas modulemounting holes over the two 8-32 x 3/4-inchscrews with the remaining two 8-32 nuts.Specific Meter Manufacturer InstallationOpenWay Riva 500G Gas ERT Module Installation Guide, Remote Mount TDC-1678-000 35Proprietary and Confidential
4. Insert the #10 spacers into the four mountingholes on the back of the IMC\W2.Caution: Upright vertical positioning is very important because the remote module is:• designed with the antenna in a vertical direction so the antenna is parallel to thereading device (which has a vertical antenna). Matching antenna polarity can greatlyaffect RF performance and enable easy ERT module reading.• designed so the tilt tamper is vertical. It is important to maintain vertical positioningin the field to enable tilt tamper stability.• designed for installation with the batteries vertical (installed with the positive terminalupward). Any other installation orientation will compromise battery life.5. Secure the ERT module/bracket assembly onthe IMC\W2 using four ERT module/mountingbracket screws (M6 x 20 mm). Install tamperseals as required.6. Connect the cable to the pulse output on theIMC/W2 or MC2.GE Oil and Gas mechanical and wiring installationinstructionsThis section describes mechanical installation to the GE Oil and Gas meter and wiringconnections.Specific Meter Manufacturer InstallationOpenWay Riva 500G Gas ERT Module Installation Guide, Remote Mount TDC-1678-000 36Proprietary and Confidential
D800/D1000 wiring and installation1. Loosen and remove the two screws holdingthe mounting brackets to the meter.2. After the brackets are removed, the pulseoutput cable is visible.3. Loosen the cable gland and pull the cable outuntil it extends 7.5 to 8" out of the cable gland.4. Tighten the cable gland. Do not use a pliers or wrench to tighten the cable gland.5. Rotate one bracket. Route the meter cable through the holes located at the bend of the mountingbrackets.Specific Meter Manufacturer InstallationOpenWay Riva 500G Gas ERT Module Installation Guide, Remote Mount TDC-1678-000 37Proprietary and Confidential
6. Attach the brackets to the meter using thepreviously removed screws.7. Splice the meter pulse output wires to the ERT module wires using gel cap connectors. Followthe wire connections for the D800/D1000 to 500G ERT module wire connections below.Note: Use a crimping tool compatible with gel-connectors. Details on using the crimping tool areincluded in the mounting installation section of this document.D800/D1000 meter ERT modulePulse output Wire Pulse output 1 Pulse output 2 Pulse output 1with faultPulse output 2with faultOutput 1+ Brown White and blue WhiteOutput 1- Green Red RedOutput 2+ White White and blue WhiteOutput 2- Black Red RedOutput 3+ Red White WhiteOutput 3- Blue Blue Blue8. Install a cable tie strain relief on the cableapproximately 1/8" from the end of the cableinsulation.9. Position the cable so the strain relief is justinside the slot on the module's backplate.10. Carefully fold the ERT module wires into themodule's housing. Do not pinch the wires of gelconnections between the housing and thebackplate.Specific Meter Manufacturer InstallationOpenWay Riva 500G Gas ERT Module Installation Guide, Remote Mount TDC-1678-000 38Proprietary and Confidential
11. Install the four back plate screws using theT-15 Torx screws supplied with the ERT module.12. Route the cable through the channel in the backplate standoffs.13. Insert the 8-32 x 1/2" screw into the top holein the meter mounting bracket and thread one ofthe Kep nuts loosely onto the end of the screw.14. Tilt the bottom of the ERT module away fromthe mounting bracket and slide the notchedmounting hub onto the screw and Kep nut. Donot tighten the screw.15. Install the bottom two mounting screws andKep nuts. Tighten the three mounting screws inan alternating pattern16. Install the supplied red tamper seals over thebottom mounting screws on the remote ERTmodule.GE Oil and Gas meters with pulse output wiringThese instructions describe B3 series, LMMA series, IMC, IMC/W2, MC2, and Series ES3and ETC wiring connections. Installations are similar in their wiring of a meter manufacturercable to the ERT module that is then connected to the index or instrument.Note: Wiring connections are different for the models as described. Use the connections foryour specific meter model.Specific Meter Manufacturer InstallationOpenWay Riva 500G Gas ERT Module Installation Guide, Remote Mount TDC-1678-000 39Proprietary and Confidential
1. Remove the backplate (4screws) from the module andexpose the module lead wires.The backplate and screws willbe re-installed on the ERTmodule later in this procedureso store them (temporarily) in asafe, secure place.2. Insert the lead wires from themodule and the correct GEpulse output wire into new 3Mgel connectors (Itron partnumber CON-0023-001) andcrimp using a 3M hand-heldcrimping tool.Note: Use a crimping tool compatible with gel-connectors. For information about crimping theconnections, see Using gel-cap connectors to complete wiring connections on page 71.Important: The same process is used for wiring cables to the ERT module. Each meter or cablemay have different wire colors and wiring instructions. See the specific wiring configuration for yourproduct. Wiring configurations for the B3, LMMA, IMC/W2, MC2, ES3, and ETC meters with pulseoutputs are provided in the following information.GE supplied cable that connects to a B3,LMMA, IMC/W2, or MC2ERT moduleBlue BlueWhite WhiteRed RedPulse output Wire Pulse output 1 only Pulse output with 1faultES3 or ETC ERT moduleOutput 1+ White White and blue WhiteOutput 1- Black Red RedOutput 3+ Red WhiteOutput 3- Green BlueWiring for direct connection to the IMC/W2To receive uncorrected reads: Connect the redwire to terminal block 3 (TB3 telemetry output)GND1 (ground) position (B). Connect the whiteand blue wires to the pulse output 1 position (A).Specific Meter Manufacturer InstallationOpenWay Riva 500G Gas ERT Module Installation Guide, Remote Mount TDC-1678-000 40Proprietary and Confidential
Wiring for direct connection to the IMC/W2To receive corrected reads Connect the redwire to the GND 2/3 (ground) TB3 telemetryoutput position (C). Connect the white and bluewires to the pulse output 2 position.3. After completing the wiring connections, installa cable tie to the meter cable just below theexposed colored lead wires on the cableinsulation. Remove the excess cable tie using ahand-held side-cutter pliers. The cable tieperforms as a cable strain relief to mitigate therisk of destructive tension on the lead wires.4. Tuck the three gel connectors and cable tie inside the module housing, as shown in theplacement illustration and schematic.5. Install the 500G remote gas module backplate using the four screws previously removed fromthe module and a Torx T-10 screwdriver.6. Plug the cable into the pulse output of the index.Important: Verify the cable tie and gel connectors are inside the module housing and the cableextends out of the backplate slot. Torque the backplate mounting screws 9 to 12 inch-pounds.7. Mount the module as required for yourapplication. Wall and pipe mount options aredescribed in Mounting the Remote 500G ERTModule on page 9. Additional options for GEspecific mounting solutions are described in theproduct specific mounting instructions in this GEOil and Gas section.GE Oil and Gas meter programming and requirementsnotesGE MeterWare software is used to configure the ERT module's index settings.Specific Meter Manufacturer InstallationOpenWay Riva 500G Gas ERT Module Installation Guide, Remote Mount TDC-1678-000 41Proprietary and Confidential
Important: This information is subject to change without notice. Refer to the GE MeterWareproduct documentation to verify the most current information about programming andconfiguring the corrector for use with the 500G remote ERT module.1. Open the GE Dresser MeterWaresoftware to change the remote ERTmodule settings.2. Select the LiveData tab.3. Confirm the firmware version and current index settings.4. If you change a variable, click Update Values to complete the change.5. Select the Configuration tab to view the volume configuration or confirm the volume configurationand pulse settings. Use the drop-down lists to change the variable's setting.Note: You must click OK to complete any setting changes.Testing IMC or W2 communication with GE User Terminal (UT) communicationsoftware1. Connect the IMC/W2 to the PC using the serial cable.2. Using the GE Dresser User Terminal (UT) communications software, connect to the IMC/W2.Read the uncorrected or corrected count number on the remote ERT module with the Itron endpointreading device. Compare the IMC/W2 uncorrected or corrected amounts to those from the remoteERT module.4. Input approximately 20 pulses to the remote module. Verify the uncorrected or corrected countson the IMC/W2 and the remote module are the same.Programming notesThe following table lists pulse rates for the pulse output of compatible GE indexes.Index styleMeter size8C-11M 16M 16M-56M 1.5-11M 16M-102MB3 CTR index 10 100B3 TC index(Meter built 1/1999 and beyond)10 100B3 TC index(Meter built prior to 1/199950 500LMMA CTR index 10 100LMMA TC or Series 3 CTR/TCindex100 10Specific Meter Manufacturer InstallationOpenWay Riva 500G Gas ERT Module Installation Guide, Remote Mount TDC-1678-000 42Proprietary and Confidential
Honeywell Instrument 500G installationThis section provides the instructions to install the 500G remote ERT module on thefollowing compatible Honeywell Instruments.Meter model Meter notes Module type Itron partnumberERT module notesMini-ATMini-MaxEC-ATPressure andtemperature electronicvolume instruments.Instruments must havea Form A board, Form Cis NOT supported. Item#56 Pulse ScalingFactor must be 2.0. Item#96 Cor Vol Displaymust be 7, 6, 5, or 4digits (1, 2, 3, or 4blanks). Item #115Output Pulse Code mustbe set at 1, 2, or 4. Forconnection to Mini-Maxonly, Item #115 must beset at 1 or 2. Item 124wake up setting onHoneywell correctormust be set to 1.Compatible correctorfirmware versions are2.5020 and 2.73.500G remote ERG-7000-502TCITemperatureCompensating Index.TCI must have a Form Aboard, Form C is NOTsupported. Item #56Pulse Scaling Factormust be 2.0. CompatibleTCI firmware versionsare 1.06, 1,07, and1.10.500G remote ERG-7000-502ERG-7000-503The -502 modulehas a 5' cable and isused when longercabling is required.This module willreturn the cut cabletamper.The -503 modulehas lead wiresdesigned for usewith the TCImounting bracket.This module willreturn the cut cabletamper.Honeywell Instrument installation overviewInstalling the 500G series remote ERT module to a Honeywell Instrument involves fourtasks.1. Programming the instrument and verifying that the Honeywell instrument is set up to workwith the 500G remote ERT module. Programming requires Honeywell software.Reference Honeywell product and software documentation for the correct software andversion requirements.Specific Meter Manufacturer InstallationOpenWay Riva 500G Gas ERT Module Installation Guide, Remote Mount TDC-1678-000 43Proprietary and Confidential
2. Installing the instrument and any required retrofit components.3. Mounting the remote ERT module to a pipe or flat vertical surface. For more information,(see Mounting the Remote 500G ERT Module on page 9).1. Pipe mount using the Itron pipe mount kit CFG-0005-003.2. Custom Honeywell mounting using Honeywell Kit 22-1077.1. Custom mounting requires three #8-32 x ½-inch screws, 3 #8 metal flat washers,and 3 rubber sealing washers.4. Connecting the remote module to the instrument.5. Programming the remote ERT module. For programming information, see 500G RemoteERT Module Programming on page 14.Honeywell product mounting instructionsTwo remote ERT modules mounted on a Honeywell Mini-Max Instrument1. Place the Honeywell Instrument volume corrector in shutdown condition and disconnect allpower from the Mini-Max main board.2. Remove the battery pack from the volume corrector and set it aside.3. Remove the four screws from the main board and the board from the enclosure. Set the boardaside.4. Remove the two hex screws from the input switchboard and the switchboard from the enclosureand set it aside. You will re-install the switchboard later.Warning: The battery pack, main board and switchboard may be damaged if left in theHoneywell Instrument volume corrector while completing this installation.5. Drill two 3/16-inch holes in the back of the Mini-Max enclosure as specified by the informationincluded in the kit. Remove any metal shavings from the enclosure.6. Clean the remote ERT modules with the alcohol wipe where you will place the corrected anduncorrected labels (included in the kit).Note: Clean the ERT modules with the alcohol wipe to ensure good label adhesion.7. Mount the module for corrected pulse outputs on the left bracket mounting space. Insert three#8-32 x 1/2-inch screws in a triangular pattern. Install the top screw so the head of the screw isapproximately 1/8-inch from the ERT mounting bracket surface. Slide the module onto the screw sothe mounting lug fits securely onto the screw. If necessary, remove the module and make anySpecific Meter Manufacturer InstallationOpenWay Riva 500G Gas ERT Module Installation Guide, Remote Mount TDC-1678-000 44Proprietary and Confidential
necessary adjustment to the screw depth to ensure a secure fit. Install the two bottom screws in analternating fashion.8. Mount the module for uncorrected pulse outputs on the right bracket mounting space. Insertthree #8-32 x 1/2-inch screws in a triangular pattern. Install the top screw so the head of the screwis approximately 1/8-inch from the ERT mounting bracket surface. Slide the ERT module onto thescrew so the mounting lug fits securely onto the screw. If necessary, remove the module and makeany necessary adjustment to the screw depth to ensure a secure fit. Install the two bottom screwsin an alternating fashion.9. Route the module cables under the bracket edge and toward the rear of the HoneywellInstrument.10. Mount the ERT mounting bracket (Honeywell Instrument part number 22-1077, included in thekit) onto the Mini-Max enclosure. Place a #8 metal flat washer followed by a rubber sealing washeronto both #8-32 x 3/8-inch screws. Align the lower threaded holes in the mounting bracket with thedrilled enclosure holes and insert a screw/washer through the enclosure housing. Screws headsmust be inside the enclosure. Tighten both screws using a screwdriver.Note: Aligning the second bracket threaded hole and drilled hole may require some manipulation ofthe mounting bracket.11. Insert the module cables (both units) through the large cable strain relief on the left rear of theinstrument's enclosure. Leave a one-half to one inch drip loop under the cable strain relief.12. Secure three cable ties on the module cables in three places on the cables as specified byinformation included in the kit.13. Re-install the input switchboard, main board, and battery pack removed in step 2.Honeywell mechanical and wiring installation instructionsThis section includes the information to wire two ERT modules to a single HoneywellInstrument. Installation requires the correct programming parameters (for programmingparameters, see 500G Remote ERT Module Programming on page 14).Connecting the remote ERT modules to a Honeywell Mini-AT,Mini-Max, or EC-ATWith Itron 500G remote ERT modules, utilities can receive corrected and uncorrectedconsumption values by installing two ERT modules. The ERT module for corrected reads isattached to the corrector's pulse output. The ERT module for uncorrected reads is attachedto the input switch board. The corrected pulse output is programmable; the uncorrectedpulse output is dependent on the connected meter's drive rate.Important: Some Honeywell Instruments have two pulse outputs so the uncorrected pulseoutput could be connected to the additional output, but the connection should be to the inputswitch board in case the corrector battery fails. Counts will be collected if the uncorrectedpulse is connected to the switch board since the board is not dependent on battery power.This installation procedure requires a Honeywell mounting kit (Honeywell part number22-1077). The illustrations show connection to a Honeywell Mini-AT. Connection to theHoneywell EC-AT and Mini-AT are similar to these instructions. See Honeywell productdocumentation for more information.Specific Meter Manufacturer InstallationOpenWay Riva 500G Gas ERT Module Installation Guide, Remote Mount TDC-1678-000 45Proprietary and Confidential
1. Connect the corrected module wires to TB1 on the Mini-Max board following the Corrected ERTmodule connection information. Use Honeywell upgrade kit 40-2678-1 to provide the second pulseoutput channel for the uncorrected endpoint.2. Insert the remote ERT module cable into the instrument's compression connector.3. Strip one inch of the outer insulation from the cable.Warning: Keep wires away from the rotating magnetic spindle in the HoneywellInstrument.4. Strip ¼-inch individual wire insulation from thered, white, and blue lead wires.1. Count enabling wire (pulsed groundreference)2. Count sensing wire (high impedance positivereference)3. Cut cable sensing wire (positive return)5. Twist the blue and white wires together andconnect them to the Honeywell Instrumentterminal strip connector (Phoenix connector)following the Honeywell Instrument Item CodeSettings. For Item Code Settings, see Programming the Honeywell Instrumentparameters on page 50.Specific Meter Manufacturer InstallationOpenWay Riva 500G Gas ERT Module Installation Guide, Remote Mount TDC-1678-000 46Proprietary and Confidential
6. Connect the red wire following the Item CodeSettings. For Item Code Settings, see Programming the Honeywell Instrumentparameters on page 50.Note: In Honeywell Instrument EC-AT correctors,the connector may be soldered to the pulseboard.Corrected ERT module connectionsMini-Max TB1 ERT module wire colorK terminal RedYa terminal Blue*Ya terminal White**Twist the blue and white ERT module wires together before connecting them to the Mini-Maxboard. Tighten the terminal connection securely.7. Connect the uncorrected module wires to the Input Switch Board UNC. VOL following the tablebelow.Uncorrected ERT module connectionsMini-Max input switch board unc. vol. ERT module wire colorCOM terminal RedNo terminal Blue*No terminal White**Twist the blue and white ERT module wires together before connecting them to the Mini-Maxboard. Tighten the terminal connection securely.8. Tighten the large strain relief securely.Warning: Do not crush the module through-cables when tightening the strain relief.9. Re-install or reconnect the power or battery sources.10. Close the instrument case and tighten the case screw securely. Replace any locks that wereremoved for installation.11. Install the remote ERT module. See Mounting the Remote 500G ERT Module on page 9.Connecting the remote ERT module to the Honeywell TCIThe Honeywell Instruments Temperature Compensating Index (TCI) provides two Form-Avolume pulse outputs and one Form-B alarm output. These outputs are electronic switches.The Form-A pulse outputs are configurable for compensated or uncompensated volume.The Form-B output is for alarm output use only.Specific Meter Manufacturer InstallationOpenWay Riva 500G Gas ERT Module Installation Guide, Remote Mount TDC-1678-000 47Proprietary and Confidential
Connections to the three output pulse channels are completed using loose unterminatedwires (the individual wires from a cable) and gel-connectors. The TCI unit has sixunterminated wires that require six gel-connectors (Itron part number CON-0023-001) toenable pulse connections to ancillary devices. Loose wires are located inside the grayadapter plate behind the black strain relief fitting.Strain relief fitting Honeywell TCI strain relief tether Backplate black fitting withloose cable wires(Honeywell part number22-1929)1. Connect the remote module to receive TCI pulse readings.Note: Connect one ERT module/channel to the alarm output if the modules are used on channels Aand B.2. Remove strain relief fitting by unscrewing it from the gray adapter plate.Note: Do not remove the fitting's hex nut. Unscrew the entire fitting from the gray adapter plate. Atether line is secured to the strain relief fitting. When the strain relief fitting is removed, the tetherline pulls the unterminated wires out of the adapter plate for access to the loose wires.3. Loosen the strain relief fitting hex nut and remove the white plug from the center.4. Place the strain relief fitting onto the field pulse cable.5. If the field pulse cable is smaller than a 0.2-inch diameter, install the rubber tube suppliedwith the TCI onto the cable so the strain relief willclamp onto the tube after it is reinstalled.6. Connect the individual external pulse cable conductors to the unterminated wires followingConfiguration for two ERT modules connected to one TCI.Configuration for two ERT modules connected to one TCIChannel ATCI ERT module wireOrange and brown WhiteYellow RedBlue (alarm) BlueChannel BTCI ERT module wireWhite WhiteGreen RedSpecific Meter Manufacturer InstallationOpenWay Riva 500G Gas ERT Module Installation Guide, Remote Mount TDC-1678-000 48Proprietary and Confidential
White Blue7. Insert one unterminated wire into an opening of a gel-connector (six gel-connectors wereincluded with the TCI).8. Insert the appropriate field cable wire into theother gel-connector opening.9. Verify both wires are fully inserted into the gel-connector prior to crimping.Important: Use a crimping tool compatible with gel-connectors. Do not use a standard pliers forcrimping gel-connects. See Using gel-cap connectors to complete wiring connections on page71.10. Insert the gel-connected wires into thethreaded gray adapter plate hole.11. Replace the strain relief and tighten until secure.Honeywell Instrument programming and requirementsThe Honeywell MasterLink SQL software is used to configure Honeywell products.Important: This information is subject to change without notice. Refer to the HoneywellMasterLink SQL product documentation to verify the most current information aboutprogramming and configuring the corrector for use with the 500G remote ERT module.Honeywell software settings1. Connect the interface cable from the Honeywell instrument to a PC loaded with the MasterLinkSQL software.2. Open the MasterLink SQL software. Thesoftware opens and reports a "Not Connected"status.The Site List window automatically opens after the software detects an instrument.Specific Meter Manufacturer InstallationOpenWay Riva 500G Gas ERT Module Installation Guide, Remote Mount TDC-1678-000 49Proprietary and Confidential
3. Select the Honeywell instrument type from the Instrument List on the right of the screen.Important: You must select the correct instrument type. Selecting the incorrect type causescommunication errors.4. The status indicator in the lower left corner of the MasterLink SQL software displays theconnection status as Connected (instrument type).5. To view an Item configuration, select Display > Items by Number.6. Verify the Honeywell instrument settings are correct. For example, Item number 56 must be setto 2.0. If the setting is incorrect, click the Change button.A Change Item pop-up provides the interface tochange the setting.7. Enter the correct setting. Click Save.8. Confirm that all settings match the settings required for the ERT module connected to theHoneywell Instrument. For more information, see compatible ERT modules listed in HoneywellInstrument 500G installation on page 43.Programming the Honeywell Instrument parametersProgram the Honeywell Instrument parameters following these Item Code Settings.Specific Meter Manufacturer InstallationOpenWay Riva 500G Gas ERT Module Installation Guide, Remote Mount TDC-1678-000 50Proprietary and Confidential
Channel ACorrectedVolumeChannel BUncorrectedVolumeChannel C Pulse Output SpacingInstru-mentPulseOutputOptions#56 #93 #57 #94 #58 #95 #115 #1014 #1015 Terminal BoardConnections/WiringECATPulseBoardVer-2(3)Form A2 CorVol2 UncVol2 CorVol1=1.0sec2=2.0secor4=0.5secRed ERT wire goes toKBlue and White ERTwires go to YConnection must beon same terminalboard channel (forexample, Ka/Ya;kb/Yb; Kc/Yc)Ka, Ya=Channel AKb, Yb=Channel BKc, Yc=Channel CPulseboardVer-3(2)FormC1FormA2 CorVolMini withForm AmainboardMainboardType-2*2 CorVolMini-AT JB29,JB30&JB31JumperedforFormA*2 CorVol2 UncVolMini-Max All mainboards 2CorVol2 UncVol1=1.0secor2=2.0secTCIFormAmainboard2CorVol 2CorVol Itron100GItron100GItron meter installationThis section describes 500G remote gas ERT module installation on Itron meter. Installationinformation for the A-Series (1A, 305, 400, 675, and 1000) meters. For installationinstructions, see Diaphragm Meter Installation on page 63.Meter model Meter notes Module type Itron partnumberERT module notes1A Flat-face meter bodyand 1A adapter platehave interference fitissue causing direct-mount solution to benon-compatible.500G remote ERG-7000-501305 #2 flat-face meter400#3 flat-face meterSpecific Meter Manufacturer InstallationOpenWay Riva 500G Gas ERT Module Installation Guide, Remote Mount TDC-1678-000 51Proprietary and Confidential
Meter model Meter notes Module type Itron partnumberERT module notes675, 1000Front-mount index 500G remote ERG-7000-501 Requires a thickergasket for magnethub to clear indexbox.1-hole gasket:FAB-0014-0012-hole gasket:FAB-0014-0024-hole gasket:FAB-0014-003National meter installationNational/Lancaster meters are compatible with 500G remote modules with an encodercable. For installation instructions, see Diaphragm Meter Installation on page 63.Meter model Meter notes Module type Itron partnumberERT module notesAll metersWhere direct mountsolution is notcompatible500G ERG-7000-501Romet meter installationThis section describes installation for Romet meters and correctors compatible with Itron500G remote ERT modules.Meter model Meter notes Module type Itron partnumberERT module notesRM Series STD CTR600-5600TC 2000-23000Meter must havefactory-installed pulserwith connector output.Purchase cableinterface frommanufacturer.500G remote ERG-7000-503Meter must haveconnector pin withfactory-installed pulseoutput. Purchase correctSpecific Meter Manufacturer InstallationOpenWay Riva 500G Gas ERT Module Installation Guide, Remote Mount TDC-1678-000 52Proprietary and Confidential
Meter model Meter notes Module type Itron partnumberERT module notesRM SeriesElectronicallycompensated meterECM2 600-56000cable interface fromRomet.AdEM® SeriesCorrectors includingAdEM-S®, AdEM-T®,and AdEM®-PTZMust be configured to350mS of output pulsespacing and 30mS ofoutput pulse width.Romet installation overview500G ERT module installation with the Romet series correctors involves the following tasks.1. Programming or verifying the that corrector is set up to work with the 500G remote ERTmodule.Programming requires a computer loaded with the RometLink software and a Rometcomputer-to-corrector communication cable.2. Connecting the ERT module to the corrector. Installation requires the following materials.• Connection options, Cannon cable (part number: 43-035-40*) pigtail option• Romet AdEM communication cable, available from Romet• RometLink communication software, available from Romet• 3 gel cap connectors, Itron part number CON-0023-001• 3M crimping tool• Torx T-10 screwdriver• Remote ERT module with backplate and four included Torx screws (included withmodule)3. Mounting the remote ERT module (for more information, see Mounting the Remote 500GERT Module on page 9. Select the mounting option appropriate for your installation.Mounting options include:• Wall mount on a sheet metal surface• Pipe mount using the Itron pipe mount kit CFG-0005-003• Custom Romet mounting (see Romet documentation for custom mounting)4. Programming the 500G remote ERT module. For programming information, see 500GRemote ERT Module Programming on page 14. Programming requires an Itron ERTprogramming device (for example, an FC300SR).Specific Meter Manufacturer InstallationOpenWay Riva 500G Gas ERT Module Installation Guide, Remote Mount TDC-1678-000 53Proprietary and Confidential
Romet product mounting instructionsRomet ECM2® to remote ERT module mounting optionNote: this mounting option requires a Romet mounting kit (Romet part number 34-444-1-KIT).1. Remove the module screw from the back ofthe ECM2 meter.2. Insert the mounting screw fitted with the threelock washers. Two lock washers are used asspacers (as shown).3. Attach the mounting plate to the meter. Insertthe mounting screw where the module screw wasremoved. Torque the mounting screw to 5-7ft.lbs. to secure the plate to the Romet meter.4. Mount the remote module using the pre-drilled holes on the mounting plate and the modulemounting screws.5. Place new tamper seals over the two screws. Press tamper seals into place using an 11/32-inchnut driver or similar blunt tool.6. Connect the module to the meter using thepreviously installed cable interface.Romet mechanical and wiring installation instructionsThese instructions describe installation with Romet cables and setup options for the AdEMcorrector and ECM2® meter. These instructions include the two most common setupconfigurations. For specialized setup instructions, contact Romet.Specific Meter Manufacturer InstallationOpenWay Riva 500G Gas ERT Module Installation Guide, Remote Mount TDC-1678-000 54Proprietary and Confidential
1. Remove the ERT module backplate (4 screws) toexpose the module lead wires. The backplate andscrews will be re-installed on the ERT module laterin this procedure so store them (temporarily) in asafe, secure place.2. Insert the lead wires from the module into new 3M gel connectors (Itron part numberCON-0023-001) together with the lead wire from the meter cable (see wiring connections).3. Crimp the connectors using a 3M hand-held crimping tool.Important: Use a crimping tool compatible with gel-connectors. Do not use a standard pliers forcrimping gel connectors. For more information, see Using gel-cap connectors to completewiring connections on page 71.Follow the correct wiring configuration for your Romet corrector or meter from the following wiringparameters.Standard AdEM Romet 43-035-40 cable wiringConnection Corrected count Uncorrected countRomet cable ERT wire Romet cable ERT wirePulse Output 1+ Green White Red WhiteBlue BluePulse Output 1- White Red Black RedNote: This wiring configuration will not allow a cut cable tamper.Romet PG9 pigtail cable wiringNote: The pigtail cable is the cable extruding from the back of the AdEM corrector. You must selectthe pigtail cable at the time the AdEM corrector is ordered.Connection Corrected countRomet cable ERT modulePulse Output 1+ White WhitePulse Output 1- Red RedCut Cable Alarm Green BlueRomet ECM2® meter wiringThe Romet ECM2® meter has three Form "A" outputs that can be configured at the factory toprovide any combination of the following three outputs:•Uncorrected volume (UNC VOL)• Corrected volume (COR VOL)• AlarmSpecific Meter Manufacturer InstallationOpenWay Riva 500G Gas ERT Module Installation Guide, Remote Mount TDC-1678-000 55Proprietary and Confidential
Romet ECM2® meter wiringThe pulse weight for the volumetric outputs is configured in SetUp Mode at Menu items > SETUNC OUT and Menu items > SET COR OUT. Since Setup Mode is fully configurable, the ECM2®module is universally adaptable to all Romet TC meter bodies. Reference the Romet technicalmanual for specific details on the ECM2®.Romet cable number 34-125-20Cable pin ERT module wireCorrected Uncorrected AlarmA White and blueB Red RedC White and blueD RedE White and blueRomet cable number 34-125-40 or 34-125-41Cable pin ERT module wireCorrected Uncorrected AlarmA White and blueB RedC White and blueD RedE White and blueF RedRomet cable number 34-125-42Cable pin ERT module wireCorrected Uncorrected AlarmA White and blueB RedC White and blueD RedE White and blueF RedRomet cable number 34-125-43Cable pin ERT module wireCorrected Aux CC AlarmA White and blueB RedC White and blueD RedE White and blueSpecific Meter Manufacturer InstallationOpenWay Riva 500G Gas ERT Module Installation Guide, Remote Mount TDC-1678-000 56Proprietary and Confidential
Romet cable number 34-125-43Cable pin ERT module wireCorrected Aux CC AlarmF RedRomet cable number 34-125-44Cable pin ERT module wireAux CCABC White and blueD RedEFRomet cable number 34-125-45Cable pin ERT module wireCorrected Uncorrected AlarmA White and blueB RedC White and blueD RedE White and blueF RedRomet cable number 34-125-50Cable pin ERT module wireCorrected Uncorrected Alarm1 Red2 White and blue3 White and blue4 Red5 Red6 White and blueRomet cable number 34-125-51Cable pin ERT module wireCorrect Uncorrected Aux CC1 Red2 White and blue3 White and blue4 Red5 RedSpecific Meter Manufacturer InstallationOpenWay Riva 500G Gas ERT Module Installation Guide, Remote Mount TDC-1678-000 57Proprietary and Confidential
Romet cable number 34-125-51Cable pin ERT module wireCorrect Uncorrected Aux CC6 White and blue4. After the wire connections are completed, install a cable tie to the meter cable just below theexposed colored lead wires on the cable insulation.5. Remove the excess cable tie using a hand-held side-cutter pliers. The cable tie performs asa cable strain relief to mitigate the risk ofdestructive tension on the lead wires.6. Tuck the three gel connectors and cable tie inside the module housing, as shown in the followingplacement illustration and schematic.7. Install the remote ERT module backplate using the four screws previously removed from themodule and a Torx T-10 screwdriver.Important: Verify that the cable tie and gel connectors are inside the module housing and the cableextends out of the slot in the backplate. Torque the backplate mounting screws to 9 to 12 inch-pounds.8. Install the module on the wall or a pipe using the pipe installation kit (Itron part numberCFG-0005-003) or install the module on the Romet AdEM meter using the Romet ERT mountingbracket (Romet part number 46-444-2).Romet corrector programming and requirements notesAdEM programmingNote: Meter setup requires confirmation of communication settings with the AdEM corrector.Communication confirmation requires the RometLink software and the Rometcommunication cable.1. Install the RometLink software on your PC.2. Connect the AdEM corrector communication cable to your computer and the AdEM corrector.3. Add the AdEM meter to your Phone Book.3.a Open the RometLink software and log on.3. b From the Talk to Unit tab, select Check > All. Click Yes.Specific Meter Manufacturer InstallationOpenWay Riva 500G Gas ERT Module Installation Guide, Remote Mount TDC-1678-000 58Proprietary and Confidential
A dialog box opens asking if you want to add the unit inthe Phone Book.3.c Click Close at the bottom of the window.3.d Confirm the Meter was added to the Phone Book.3.e Set up the corrected or uncorrected parameters.3.f.1 From the Talk to Unit tab, select Setup > Default.3.f.2 Set the following Default Setup Groupparameters:•Enter the desired Cor. Volume Unit parameter. SetCor. Pulse Volume to the same number of units.• For Output Pulse Spacing, enter the largestnumber over 285mS that works for your application.(Itron recommends a setting of 350mS.)• For Output Pulse Width, enter the largest numberover 28mS that works for your application. (Itronrecommends a setting of 40mS.)3.f.3 Click Send at the bottom of the page.3.f.4 Select Current Page.ECM2® programming4. Set the ECM2 output pulse spacing to 750ms for operation with the 500G remote ERT module.Output spacing represents an off-time between pulses.Specific Meter Manufacturer InstallationOpenWay Riva 500G Gas ERT Module Installation Guide, Remote Mount TDC-1678-000 59Proprietary and Confidential
Sensus meter installationThis section describes 500G remote ERT module on compatible Sensus meters.Meter model Meter notes Module type Itron partnumberERT module notesSonix pulse output 12,16, 25, 57 (Metric)600, 880, 2000 (cubicfoot)Sonix meters are pulseoutput registers whichare programmed bySensus software.Proper pulse outputoptions and displayoptions must beselected.500G remote ERG-7000-503Sensus meter installation overviewInstalling the remote module to a Sensus meter involves tasks:1. Programming the meter.2. Mounting the 500G remote ERT module. The module may be mounted on a pipe or flatsurface (see Mounting the Remote 500G ERT Module on page 9). Select the mountingoption appropriate for your installation. Mounting options include:• Wall mount on a sheet metal surface• Pipe mount using the Itron pipe mount kit CFG-0005-0033. Connecting the remote module to the meter.4. Programming the remote module. For programming information, see 500G Remote ERTModule Programming on page 14.Sensus product mounting instructionsThe Sensus factory can direct mount the 500G remote ERT module to Sensus Sonix Meters(contact Sensus North American Gas Customer Service for mounting specifications andordering information). This section includes the instructions for customers to mount themodule on the Sonix meter using the mounting materials available from Sensus MeteringSystems.Specific Meter Manufacturer InstallationOpenWay Riva 500G Gas ERT Module Installation Guide, Remote Mount TDC-1678-000 60Proprietary and Confidential
ATop anchor screw positionsBBottom anchor position for the module U-shaped mountSensus Sonix direct mount brackets and mounting hardware (order the correct bracket foryour installation requirements from Sensus North American Gas Customer Service.Brackets and mounting hardware are ordered separately).Sensus Sonix direct mount brackets* and mounting hardwareSensus part number Description60025-063-00000 1 1/2" FTP, 45Lt, #3 Spg, 60Lt, #4 Spg60025-063-01000 2" - 11BS, 2" FTP60025-063-02000 30Lt, #1A Spg, 1 1/4" NPT, #2 Spg, 20Lt903376 #8-32 x 3/4" SS Fillister-head screws (2required)011-14-286-00 Rubber mounting washer (stabilizes bracket andremote module assembly)1. Place the ERT mounting bracket over the inlet or outlet pipe fitting on the Sonix meter. (Thedefault position is over the inlet connection. The inlet connection is the left side connection lookingat the front of the meter.)2. Remove the four ERT backplate screws and turn the backplate so the ERT mounting screwholes are to the top of the ERT module (the arrow on the ERT module label must point up). Securethe module with the four ERT backplate screws that were previously removed.3. Slide the mounting lug (now on the bottom of the ERT module) over the bottom anchor. Insert thetwo top ERT mounting screws and tighten in an alternating pattern.Specific Meter Manufacturer InstallationOpenWay Riva 500G Gas ERT Module Installation Guide, Remote Mount TDC-1678-000 61Proprietary and Confidential
Sensus meter mechanical and wiring installationinstructionsSensus Sonix meters provide a standard Form A electronic pulse output compatible with theremote module. You may connect the Sensus Sonix meter to the remote module using thepulse output cable or you can directly mount the remote ERT module to the meter.Sensus meter wiringSensus Sonix 2000 meter pulse output optionsOption (1) Pulse 1 (+) (2) Pulse 2 (+)(3) Ground (-)1 Uncorrected Corrected2 LCD index volume AlarmSensus Sonix 600 or 880 meter wiringMeter wire ERT module wireRed White and blueBlack RedFor more information about programming wiring parameters, contact Sensus NorthAmerican Gas Customer Service.Sensus meter programming and requirements notesUsing the SonixCom software, configure the Sensus Sonix meter parameters with thefollowing the Sensus pulse output settings.• 1 pulse per 10 cf• 1 pulse per 100 cf• 1 pulse per 1000 cfSpecific Meter Manufacturer InstallationOpenWay Riva 500G Gas ERT Module Installation Guide, Remote Mount TDC-1678-000 62Proprietary and Confidential
Chapter 6 Diaphragm Meter InstallationThis chapter provides the instructions to install remote modules (Itron part numberERG-500X-501 with 2.5-foot cable and encoder) on diaphragm gas meters where a directmount ERT module is not possible.Meter model Meter notes Module type Itron partnumberERT module notesElster American 10Metric (10B)Originally manufacturedby Metric Metal Works500G remote ERG-7000-501Itron 1A Flat-face meter wheremeter body and 1Aadapter plate haveinterference fit issuecausing direct mountsolution to be non-compatibleItron 305 #2 flat-face meterItron 400 #3 flat-face meterItron 675, 1000 Front-mount index 500G remote ERG-7000-501 Requires a thickergasket for magnethub to clear indexbox.1-hole gasket:FAB-0014-0012-hole gasket:FAB-0014-0023-hole gasket:FAB-0014-003National meters All meters where adirect mount solution isnot compatible500G remote ERG-7000-501Diaphragm meter installation overviewDiaphragm meter installation involves the following tasks:1. Programming the module. For programming information, see 500G Remote ERT ModuleProgramming on page 14.2. Mounting the 500G remote ERT module. For mounting information, see 500G RemoteERT Module Programming on page 14. Mounting options include:• Wall mount on a sheet metal surface• Pipe mount using the Itron pipe mount kit CFG-0005-0033. Connecting the remote module to the diaphragm meter.The following materials are required for each remote module installation to a diaphragm gasmeter. Purchase these items from Itron.OpenWay Riva 500G Gas ERT Module Installation Guide, Remote Mount TDC-1678-000 63Proprietary and Confidential
Itron part number Description ERG-7000-501 500G remote ERT module with 2.5'encoder cableCFG-0081-001 Remote mount encoder kit1. acetone applicator stick2. tamper seals3. cable ties4. mounting screws5. magnet hub spacer6. magnet hub013-1723-112 Encoder spacing tool. Use the EncoderSpacing Tool to ensure that theencoder mounts the correct distancefrom the magnet hub on the meterindex.The Itron replacement index cover gaskets shown below are thicker than standard gasketsand have a special slot to accommodate the encoder cable. Gaskets are designed forSchlumberger/Sprague model 675 and 1000 commercial diaphragm meters. These gasketsmay be incompatible on meters from other manufacturers; alternate cable relief proceduresmay be necessary.4-hole front cover gasket:Itron part number FAB-0014-0032-hole front cover gasket:Itron part number FAB-0014-0021-hole front cover gasket:Itron part number FAB-0014-001Product mounting installation instructionsFor remote ERT module mounting with the diaphragm meter, see Mounting the Remote500G ERT Module on page 9.Diaphragm Meter InstallationOpenWay Riva 500G Gas ERT Module Installation Guide, Remote Mount TDC-1678-000 64Proprietary and Confidential
Diaphragm meter mechanical and wiring installationinstructionsCaution: The 500G remote ERT module encoder must be installed attemperatures between 40° and 95° F to ensure proper adhesion.1. Remove the diaphragm meter index cover and index. Use care to hold the index cover and indexwhile loosening the screws to protect them from damage if they are dropped.1. Remove the index cover screws in an alternating pattern. Hold the index cover while the screwsare removed to protect it from damage due to being dropped.2. Remove the index cover and set aside.3. Remove the screws holding the index to the meter. Hold the index to protect it from damage dueto being dropped.4. Set the index aside.2. Remove the old gasket and any gasketresidue from the meter and index cover.3. Remove the magnet hub from the encoder installation kit (Itron part number CFG-0081-001).Verify there is only one magnet in the hub.Note: If there is no magnet or if there are two magnets in the magnet hub, discard the hub. Encoderinstallation requires a magnet hub with one magnet.4. Briefly place the magnet side of the magnethub into the curved indentation in the encoder asshown in the illustration.Remove the magnet hub from the encoder andset it at least one inch away from the encoder.5. Use an ERT module programming device to read the remote module. If this reading is higherthan the reading taken after the index was removed, the remote is counting and working properly.Diaphragm Meter InstallationOpenWay Riva 500G Gas ERT Module Installation Guide, Remote Mount TDC-1678-000 65Proprietary and Confidential
Note: It the reading is not higher than the previous reading, the remote module is not workingproperly. Repeat steps 4 and 5. If the module count is not incrementing, replace the 500G remoteERT module and perform steps 4 and 5.6. Align the large notch in the magnet hub spacer with the needle of the index meter drive rate dial(1- or 2-foot for residential diaphragm meters; 5-, 10-, or 100-foot for commercial diaphragmmeters). Press the magnet hub spacer down over the dial needle as far as possible. The tip on thebottom of the spacer may touch the index face. Turn the dial in the direction noted on the indexafter the hub is in place to verify the index dial functions with a smooth, easy rotation.7. Align the pointer (1) on the top of the magnethub and the notch (2) in the side of the magnethub with the needle (3) of the meter drive ratedial.8. Press the magnet hub down over the hubspacer as far as possible. The bottom of the hubspacer may touch the index face. Turn the dialafter magnet hub installation to verify that theindex dial functions with a smooth, easy rotation.9. If the dial needle tip sticks out past the edge ofthe magnet hub, cut off the end of the dial needleas close as possible to the magnet hub withsharp, side-cutting pliers.10. Remove the acetone stick applicator from the remote encoder installation kit (Itron part numberCFG-0081-001). Select a location on the index face next to the magnet hub for the encoderinstallation. After installation, the encoder cable must not interfere with the index dials.Note: If a TEMP COMP sticker is attached to the index where the encoder cable will mount,remove it before cleaning with the acetone stick. If the sticker (or replacement sticker) must be putback on the register face, place it in a new location on the index face after the encoder is attached.Diaphragm Meter InstallationOpenWay Riva 500G Gas ERT Module Installation Guide, Remote Mount TDC-1678-000 66Proprietary and Confidential
11. Tilt the acetone stick vertically with the applicator foam end down. Squeeze the acetone stick onthe black dot until the packet inside the pen breaks. Continue to hold the pen in a vertical positionuntil the acetone wicks into the foam applicator end. Apply a thorough coat of acetone to the indexwhere the encoder will be installed. Do not touch the area where the acetone was applied beforethe encoder is installed.12. Slide the thin end of the encoder spacing tool down over the magnet hub.13. Peel the protective plastic away from theadhesive side of the encoder.Important: You must do the next two steps exactly as described or the 100G series remote gasmodule will not work properly.14. Press the curved side of the encoder firmly against the side of the encoder spacing tool asshown below, with the adhesive side down. Slide the encoder down along the side of the encoderspacing tool until it touches the surface of the index (as shown below). Using moderate pressure,hold the encoder firmly against the index, without moving, for 15 seconds to permanently apply theencoder.15. Remove the encoder spacing tool and lay theindex on a flat, horizontal surface to reduce strainon the encoder cable.16. Program the index reading (with the encoder mounted) into the 500G remote module. Read theremote module and verify that the reading matches the read programmed into the remote module.17. Use the correct replacement gasket for yourmeter's index. Remove the gasket center andindex cover-hole plugs from the new gasket.Insert the index and encoder assembly throughthe gasket center with the gasket's adhesive-backed side facing the meter.Diaphragm Meter InstallationOpenWay Riva 500G Gas ERT Module Installation Guide, Remote Mount TDC-1678-000 67Proprietary and Confidential
18. Align the index wriggler with the meter's drivedog. Install the index on the meter using theindex mounting screws. Tighten one index screwtwo turns. Install and tighten the remaining indexscrew. Tighten the first index mounting screwcompletely (alternating fashion).19. Install a strain-relief cable tie about 1-1/4-inch from the encoder cable's stripped end. The cabletie must be inside the index cover after the cover is installed on the meter. Remove any excesscable tie with a side-cutting pliers and dispose the excess cable tie.20. Remove the protective backing on thereplacement gasket to expose the adhesive sideof the gasket. Align the gasket (1), encoder cable(2), and cable tie (for strain-relief) (3) on themeter as shown.Caution: Route the encoder cable inside the index cover to provide strain relief(minimize pulling or twisting on the encoder). Verify that the strain-relief cable tie on theencoder cable is inside the index cover when the cover is installed on the meter. Thegasket must align with the index cover screw holes and adhere to the meter face toinsure a proper seal after the index cover is installed.21. Install the four index cover screws andtighten just enough to hold the screws in place.Diaphragm Meter InstallationOpenWay Riva 500G Gas ERT Module Installation Guide, Remote Mount TDC-1678-000 68Proprietary and Confidential
22. Verify that the encoder cable is in the correctposition in the cable slot of the gasket. Fullytighten the screws in an alternating pattern.Install utility-approved security seals and wiresas required.Remote ERT module programming and requirementsnotesFor remote ERT module programming, see 500G Remote ERT Module Programming onpage 14.Residential module programming notes:The ERT module is programmed based on the meter's drive rate. Take note of the indexdrive rate shown on a lower dial on the index. Elster American meter index drive rates areeither 1-cubic foot, 2-cubic feet or 0.05 cubic meters (not shown below).Commercial module programming notes:Take note of the index drive rate shown on the index. The ERT is programmed based on thedrive rate. Elster American commercial meter index drive rates may be 5-, 10- or 100 cubicfeet. The index shown has a 10-cubic foot drive rate.Diaphragm Meter InstallationOpenWay Riva 500G Gas ERT Module Installation Guide, Remote Mount TDC-1678-000 69Proprietary and Confidential
Diaphragm Meter InstallationOpenWay Riva 500G Gas ERT Module Installation Guide, Remote Mount TDC-1678-000 70Proprietary and Confidential
Appendix A Using gel-cap connectors tocomplete wiring connectionsThis section provides the instructions to complete remote ERT module to meter wiringconnections. Gel-cap connections require:• E-9R 3M® gel-cap crimping tool• 3M gel-cap connectors (Itron part number CON-0023-001)1. Push the two wires into the connector as far aspossible.Caution: Do not strip insulation fromthe ends of the wires beforeinserting them into the connector.2. Place the connector and connector wires intothe jaws of the crimping tool. Ensure that thewires remain fully inserted in the connector.3. Squeeze the handles to crimp the connector.Apply pressure until the cap is fully seated (atleast three seconds).4. The connector is properly crimped when thetop of the moveable yellow center (1) is flush withthe top of the connector body (2).Warning: Crimping the connector forces sealant out of the connector. The sealantprotects the inside of the connector against insects, moisture, or other contaminants.The sealant may cause minor eye and skin irritation. Avoid eye contact. For moreinformation or Safety Data Sheet (SDS) information, visit the manufacturer website.OpenWay Riva 500G Gas ERT Module Installation Guide, Remote Mount TDC-1678-000 71Proprietary and Confidential
Appendix B Optional sealant applicationinstructionsIn areas where insect intrusion is a problem, Itron recommends an optional sealant to helpkeep insects out of the ERT module housing. The Itron-tested and approved sealant (Itronpart number ADH-5106-000) is used to seal gaps in remote ERT module installations thatcan allow insect intrusion.1. Prepare the module for the sealant by verifyingthe application area is clean and dry.Warning: Apply sealant in a well-ventilated area.2. Itron recommends sealant application after theremote module is installed so the cable is in theinstallation position. Use the sealant(ADH-5106-000) to fill the gap.3. Use enough sealant to fill the gap. Wipe offany excess sealant and replace the cover on thesealant tube.OpenWay Riva 500G Gas ERT Module Installation Guide, Remote Mount TDC-1678-000 72Proprietary and Confidential

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