Itron DCU53103 Automatic Meter Reading Mobile Reader Device for Reading Utility Meters User Manual

Itron, Inc. Automatic Meter Reading Mobile Reader Device for Reading Utility Meters Users Manual

Users Manual

Mobile Collector 3 Lite (MC3Lite)Vehicle Preparation and Hardware Installation GuideTechnicalCommunicationsknowledge to shape your future
IdentificationMC3Lite Vehicle Preparation and Hardware Installation GuideApril 2018TDC-1548-002Copyright© 2018 Itron, Inc. All rights reserved.Confidentiality NoticeThe information contained herein is proprietary and confidential and is being providedsubject to the condition that (i) it be held in confidence except to the extent requiredotherwise by law and (ii) it will be used only for the purposes described herein. Any thirdparty that is given access to this information shall be similarly bound in writing.Trademark NoticeItron is a registered trademark of Itron, Inc.All other product names and logos in this documentation are used for identification purposesonly and may be trademarks or registered trademarks of their respective companies.SuggestionsFor more information about Itron or Itron products, see www.itron.com.If you have questions or comments about the software or hardware product, contact ItronTechnical Support Services.Contact• Email: support@itron.com• Internet: support.itron.com• Telephone Itron Technical Support North America: 1-877-487-6602For technical support contact information by region, go to www.itron.com and select yourcountry and language.
ContentsChapter 1 Before You Begin............................................................................... 1Important Safety and Compliance Information.....................................................................................................1New in This Revision.............................................................................................................................................4Chapter 2 Vehicle Preparation........................................................................... 5Tools and Materials Needed................................................................................................................................. 5Vehicle Preparation Tasks..................................................................................................................................... 5Installing the Power Supply Cable........................................................................................................................ 5To install the power supply cable ..............................................................................................................6Installing the Integrated Antenna.......................................................................................................................... 6Selecting an Antenna Location on the Vehicle...........................................................................................7Installing the Antenna Mounting Base....................................................................................................... 7To install the RF antenna cable and mounting base ..........................................................................8To connect the antenna to the antenna mounting base..................................................................... 9Chapter 3 Installing MC3Lite Components.....................................................10Pre-installation Requirements.............................................................................................................................10Mobile Collection Hardware Kit................................................................................................................10Installing the MC3Lite Components................................................................................................................... 11Mobile Collector Sled...............................................................................................................................12Seat Belt Pretensioner............................................................................................................................. 13To install the seat belt pretensioner.................................................................................................. 15Junction Box............................................................................................................................................ 15To install the junction box ................................................................................................................ 15Vehicle Docks...........................................................................................................................................16Tablet and Computer Dock Parts List...............................................................................................17To attach the tablet to the vehicle dock............................................................................................18To lock and unlock the tablet dock...................................................................................................23To tilt and swivel the tablet dock.......................................................................................................24Mounting the MC3Lite in the Vehicle....................................................................................................... 27To mount the MC3Lite radio on a bucket seat..................................................................................28Vehicle Sled..............................................................................................................................................29Vehicle Sled Parts List...................................................................................................................... 29MC3Lite Connectors.........................................................................................................................30Connecting the Power Cables.......................................................................................................... 31Connecting the Antenna................................................................................................................... 35Connecting the GPS and Data Cables............................................................................................. 36Removing the MC3Lite System.......................................................................................................................... 38To remove the Mobile Collection computer from the vehicle dock..........................................................38To disconnect the cables......................................................................................................................... 38Chapter 4 MC3Lite System Maintenance....................................................... 39Inspecting the Antenna Connectors and Cables................................................................................................ 39Inspecting the Antenna Base and Whip..............................................................................................................39To inspect the antenna base and whip.................................................................................................... 40Cleaning the Antenna..........................................................................................................................................40MC3Lite Vehicle Preparation and Hardware Installation Guide TDC-1548-002 iiiProprietary and Confidential
Replacing the Antenna Gasket........................................................................................................................... 40To replace the antenna gasket................................................................................................................. 40MC3Lite Vehicle Preparation and Hardware Installation Guide TDC-1548-002 ivProprietary and Confidential
Chapter 1 Before You BeginMobile meter readers should use this document to install and operate the Mobile Collectionhardware system. For detailed information on the system, its components, and systemadministration and maintenance, see the Mobile Collection Administration Guide.This document also includes vehicle preparation, which includes installing the integratedantenna, power cables, and, if appropriate, attaching the necessary GPS cables.Unqualified personnel should not prepare a vehicle for the Mobile Collection system.Important Safety and Compliance InformationThis section provides important information for your safety and product compliance.USA, FCC Part 15 complianceThis device complies with Part 15 of the FCC Rules.Operation is subject to the following two conditions:• This device may not cause harmful interference, and• This device must accept any interference received, including interference that may causeundesirable operation.This device must be installed to provide a separation distance of at least 20 centimeters (7.9inches) from all persons to be compliant with regulatory RF exposure.USA, FCC Class B-Part 15This equipment has been tested and found to comply with the limits for a Class B digitaldevice, pursuant to Part 15 of the FCC Rules. These limits are designed to providereasonable protection against harmful interference in a residential installation. Thisequipment generates, uses, and can radiate radio frequency energy and, if not installed andused in accordance with the instructions, may cause harmful interference to radiocommunications. However, there is no guarantee that interference will not occur in aparticular installation. If this equipment does cause harmful interference to radio or televisionreception, which can be determined by turning the equipment off and on, the user isencouraged to try to correct the interference by one or more of the following measures:• Reorient or relocate the receiving antenna.• Increase the separation between the equipment and receiver.• Connect the equipment into an outlet on a circuit different from that to which the receiveris connected.• Consult the dealer or an experienced radio or TV technician for help.MC3Lite Vehicle Preparation and Hardware Installation Guide TDC-1548-002 1Proprietary and Confidential
Modifications and RepairsTo ensure system performance, this device and antenna shall not be changed or modifiedwithout the express approval of Itron. Per FCC rules, unapproved modifications or operationbeyond or in conflict with these instructions for use could void the user's authority to operatethe equipment.Canada, ISED complianceCompliance Statement Canada Déclaration de ConformitéThis device complies with Innovation, Scienceand Economic Development Canada (ISED)license-exempt RSS standard(s). Operation issubject to the following two conditions: (1) thisdevice may not cause interference, (2) thisdevice must accept any interference, includinginterference that may cause undesired operationof the device.Under Innovation, Science and EconomicDevelopment Canada (ISED) regulations, thisradio transmitter may only operate using anantenna of a type and maximum (or lesser) gainapproved for the transmitter by Industry Canada.To reduce potential radio interference to otherusers, the antenna type and its gain should be sochosen that the equivalent isotropically radiatedpower (e.i.r.p.) is not more than that necessaryfor successful communication.Le présent appareil est conforme aux CNRd'Industrie Canada applicables aux appareilsradio exempts de licence. L'exploitation estautorisée aux deux conditions suivantes: (1)l'appareil ne doit pas produire de brouillage, (2)l'utilisateur de l'appareil doit accepter toutbrouillage radio électrique subi, même si lebrouillage est susceptible d'en compromettre lefonctionnement.Conformément à la réglementation d'IndustrieCanada, le présent émetteur radio peutfonctionner avec une antenne d'un type et d'ungain maximal (ou inférieur) approuvé pourl'émetteur par Industrie Canada. Dans le but deréduire les risques de brouillage radioélectrique àl'intention des autres utilisateurs, il faut choisir letype d'antenne et son gain de sorte que lapuissance isotrope rayonnée équivalente (p.i.r.e.)ne dépasse pas l'intensité nécessaire àl'établissement d'une communicationsatisfaisante.RF Exposure (FCC/ISED)This equipment complies with radiation exposurelimits set forth for an uncontrolled environment.This equipment should be installed and operatedwith minimum distance 20 cm between theradiator and your body. This transmitter must notbe co-located or operating in conjunction withany other antenna or transmitter.Cet équipement est conforme aux limitesd'exposition aux radiations dans unenvironnement non contrôlé. Cet équipement doit être installé et utilisé à distance minimum de 20cm entre le radiateur et votre corps. Cet émetteurne doit pas être co-localisées ou opérant enconjonction avec tout autre antenne outransmetteur.Before You BeginMC3Lite Vehicle Preparation and Hardware Installation Guide TDC-1548-002 2Proprietary and Confidential
Electromagnetic CompatibilityCaution: Use only approved accessories with this equipment. All cables must behigh quality, shielded, correctly terminated, and normally restricted to 2 meters inlength. Unapproved modifications or operation beyond or in conflict with these useinstructions may void the authority's authorization to operate the equipment.SUPPORTED VEHICLE INFORMATIONItron's Mobile Collection systems are designed for use in land mobile vehicles such as cars,trucks, and vans conforming to U.S. Department of Transportation standards. Use of anyMobile Collection system in an aircraft is not supported by Itron nor certified for transmittingby the Federal Aviation Administration and/or Transport Canada. Consult your local AviationAuthority for additional guidance.Warning: Do not visually monitor or physically adjust the Mobile Collection systemwhile driving. While driving, rely on the beeps produced when meter data is collectedto indicate proper system operation. Visually monitoring or adjusting the MobileCollection system while driving will divert your attention from your safe drivingresponsibilities. Attention to driving is your primary responsibility, along with followingall the applicable driving regulations.Mobile Collector 3 Lite Antenna SpecificationsThis section provides the specifications for the Mobile Collector 3 Lite antennas.Caution: The Mobile Collection system is designed to operate with the antennaslisted here. Antennas not listed here are strictly prohibited for use with the MobileCollection system. The required antenna impedance is 50 ohms.Specification 915 MHz Mobile Antenna Mobile Antenna Mount with GPSAntennaItron part number MSE-0122-002 CBA-0334-001 or CBA-0335-001Frequency range 908-958 MHz 1574-1576 MHzMaximum gain 5 dBi 3 dBiPolarization Vertical Omnidirectional Right-Hand CircularImpedance 50 ohms 50 ohmsTermination 1-1/8"-18 thread mount SMA male (GPS)TNC male (Mobile)Overall dimensions 26.5” L x 1.43” D 2.25” x 4.25” x 1.25”Before You BeginMC3Lite Vehicle Preparation and Hardware Installation Guide TDC-1548-002 3Proprietary and Confidential
Innovation, Science, and Economic Development Canada (ISED)ConformityThis radio transmitter has been approved byInnovation, Science and Economic DevelopmentCanada (ISED) to operate with the antenna typeslisted previously with the maximum permissiblegain and required antenna impedance for eachantenna type indicated. Antenna types notincluded in this list, having a gain greater thanthe maximum gain indicated for that type, arestrictly prohibited for use with this device.Le présent émetteur radio est conforme aux CNRd'Industrie Canada pour fonctionner avec lestypes d'antenne énumérés ci-dessus et ayant ungain admissible maximal et l'impédance requisepour chaque type d'antenne. Les types d'antennenon inclus dans cette liste, ou dont le gain estsupérieur au gain maximal indiqué, sontstrictement interdits pour l'exploitation del'émetteur.New in This RevisionThe following information has been added or revised in this version of the document. New Information• Added information about Mobile Collector 3 Lite (MC3Lite)• Added information about the Panasonic FZ-M1 tablet and dockBefore You BeginMC3Lite Vehicle Preparation and Hardware Installation Guide TDC-1548-002 4Proprietary and Confidential
Chapter 2 Vehicle PreparationWhen you use a vehicle with Mobile Collection, there are specific changes to the vehiclethat are required to accommodate the antenna and power. This section provides informationon how to perform those changes.DANGER: The following procedures must be performed by a qualified professionalinstaller with the appropriate tools, knowledge, and experience to ensure safeinstallation in accordance with these instructions and all applicable safety standards.Installation by unqualified personnel voids all warranties for the installed productsand associated components, and may subject the installer, operator, or others tohazardous conditions leading to injury or death.Tools and Materials NeededYou need the following tools and materials to prepare a vehicle for the Mobile Collectionsystem.Tools MaterialsDe-burring file Integrated antenna packageDrill and drill bit set DC power supply cableCrescent wrench Permanent antenna mounting packagePliers Silicone sealantCutting, stripping, and crimping tools for 12V wireand coax cable Vehicle Preparation TasksVehicle preparation includes the following tasks. Perform the tasks in the order presented.Task Action See...1 Install the power supply cable. Installing the Power Supply Cable onpage 52Install the integrated antenna. This is broken intosub-tasks.Installing the Integrated Antenna onpage 6Installing the Power Supply CableThe unterminated end of the DC power supply cable connects to the vehicle's electricalsystem and remains in the vehicle. This is done so that you can easily connect anddisconnect the Mobile Collector to the other end. The following shows the unterminated endof the power supply cable.MC3Lite Vehicle Preparation and Hardware Installation Guide TDC-1548-002 5Proprietary and Confidential
ID Component1White wire2Black wire3Green wireTo install the power supply cable1. Select a location in the vehicle for the connector end of the cable so that it reaches thecable that connects to the Mobile Collector. An extension cable is available from Itron, ifneeded.2. Route the unterminated end of the cable to the voltage and grounding sites in the vehicle.Note: Do not route the cable where it can become abraded or damaged, such as underthe carpet in high traffic areas, over sharp edges, near hot engine components, nearbrake or clutch linkages, or where it can be exposed to oil or other corrosive liquids.3. If necessary, trim wires to a suitable length.4. Connect the white wire (1) to a spare fuse in the vehicle's fuse panel that has a rating ofat least 15 ampere and receives power that is not turned on or off with the vehicle'signition (unswitched).5. Connect the black wire (2) directly to the vehicle's chassis ground.6. Connect the green wire (3) to a spare fuse in the vehicle's fuse panel that has a rating ofat least one ampere and receives power that is turned on with the vehicle's ignition set toaccessories (switched).Installing the Integrated AntennaInstallation of the integrated antenna includes the following tasks. Perform the tasks in theorder presented.Vehicle PreparationMC3Lite Vehicle Preparation and Hardware Installation Guide TDC-1548-002 6Proprietary and Confidential
Task Action See...1Select a location of the antenna on thevehicle.Selecting an Antenna Location on theVehicle on page 72Install the antenna mounting base. Installing the Antenna Mounting Base onpage 73Connect the antenna to the mountingbase.Connecting the Antenna to the MountingBase on page 9Selecting an Antenna Location on the VehicleThe antenna remains installed on the vehicle. The manufacturer's instructions, which shipwith the antenna components, are summarized in the following procedures. Itronrecommends consulting the antenna manufacturer's instructions in addition to thisinstallation guide.Location selection criteria include the following.• Access from inside the vehicle to the exterior antenna mounting location is usuallyrequired. If the vehicle has a headliner, remove nearby trim pieces or even a dome lightto gain access to the mounting location.• Install the antenna at least 12 inches—recommended 30 inches—from any otherantennas or metal structures on the vehicle's roof that could disrupt communication withendpoints.• Select a location on the vehicle's roof that has as flat a surface as possible. The metal ofthe roof must be 0.02–0.04 inches thick.• The location should be no more than one inch deep and at least 2.5 inches in diameter toproperly security the antenna base.• To meet RF exposure safety requirements, the antenna must be installed a minimum of7.9 inches (20 centimeters) from where any bystanders may be located• The diameter of the ground plane at the antenna base should be at least three feet forbest performance. Ideally, the ground plane should be a minimum of three times thewavelength being received. For example, a 900MHz signal, having a 13 inch wavelength,should have a ground plane of 39 inches.Note: Itron recommends that you do not trim, shorten, or secure any cabling until you areconfident of its routing.Installing the Antenna Mounting BaseThe following diagram shows the parts of the antenna base.Vehicle PreparationMC3Lite Vehicle Preparation and Hardware Installation Guide TDC-1548-002 7Proprietary and Confidential
ID Component1Mounting stud2Locating tab3Washer4Hex nutTo install the RF antenna cable and mounting base1. At your selected location, cut a 0.75 (3/4) inch hole in the mounting surface for themounting stud.2. Cut a 0.218 (7/32) inch hole that is 0.85 inches from the center of the first hole for thelocating tab.3. Clean the mounting surface and bottom of the antenna.4. Feed the cables through the large hole and route to desired locations inside the vehicle:Mobile Collector mounting location and, if applicable, the GPS receiver location.5. Apply a bead of silicone sealant around both holes.6. Position the antenna on the mounting surface, inserting the mounting stud through thelarge hole and the locating tab in the small hole.7. From under the mounting surface (inside the vehicle), slide the washer on the mountingstud and screw on the hex nut.8. Tighten the hex nut until the gasket on the base of the antenna compresses to 50% of itsoriginal thickness.Vehicle PreparationMC3Lite Vehicle Preparation and Hardware Installation Guide TDC-1548-002 8Proprietary and Confidential
9. Complete cable routing in the vehicle and secure the cables.10. See Connecting the Antenna to the Mounting Base.To connect the antenna to the antenna mounting base1. Place the antenna gasket on the antenna mounting base. The gasket is shipped in aplastic bag with the antenna.2. Press the antenna onto the thread nut of the antenna mounting base.3. Rotate the antenna clockwise until it is firmly in place.Vehicle PreparationMC3Lite Vehicle Preparation and Hardware Installation Guide TDC-1548-002 9Proprietary and Confidential
Chapter 3 Installing MC3Lite ComponentsThe MC3Lite is part of the Mobile Collection system for electric, gas, water, and otherproviders. It offers advanced radio technology for unsurpassed performance, along with asophisticated mapping application utilizing GPS technology that provides a visual indicationof endpoint location. This section provides directions on installing the components of theMC3Lite system.Pre-installation RequirementsBefore installing the MC3Lite system components as outlined in this document, be sure thatthe following pre-installation requirements are complete.• The Mobile Collection vehicle is prepared following the information in the VehiclePreparation section on page 5.• The seat belt pretensioner is installed in the Mobile Collection vehicle using the MobileCollection System Sled and Pretensioner Install Guide (TDC-0708-xxx).• If using the pedestal option, ensure that you have already ordered and installed thepedestal base per the manufacturer's installation instructions for your vehicle.Note: A variety of bases (not included in the Mobile Collection installation package) areavailable for use with the connector to address specific characteristics of different vehiclemakes and models. For details, contact any of the following.• Gamber-Johnson at www.gamberjohnson.com• Ram Mounting Systems at www.rammount.com• Havis Products at www.havis.comNote: Itron has no liability or obligation due to an incorrect installation or any installationthat does not follow the procedures included in this document. Itron is also not liable forany third party equipment installed by the customer.Caution: If your vehicle is equipped with passenger-side air bag, Itron stronglyrecommends disabling it when the Mobile Collection system is installed. The forceof the air bag deploying can damage the computer, radio, or other components ofthe system.DANGER: Install the Mobile Collection system in the vehicle as described in thisdocument and those listed above. Failure to do so could lead to injury or deathfrom unsecured components during a collision.Mobile Collection Hardware KitYour Mobile Collection hardware kit arrives in a cardboard shipping box. The Itron radio unitis packaged in a smaller reusable shipping box with foam inserts. You can save this Itron-MC3Lite Vehicle Preparation and Hardware Installation Guide TDC-1548-002 10Proprietary and Confidential
tested shipping box and use it to safely return the Itron radio unit to Itron in case of futuremaintenance or repair.The following items are included in the shipping box.•MC3Lite radio: Includes a mounting harness and straps for installing the system in yourvehicle.•Sled or Pedestal: The sled installs in the vehicle's passenger seat with the attached seatbelt pretensioner. The pedestal solution is installed on the pedestal you purchasedseparately for your vehicle.•Mobile Collection vehicle dock: The vehicle dock (for a computer), power cables, andcommunication cables attach to the sled or pedestal solution.Note: The vehicle dock is not included if you selected the "No Laptop" option.•Cables: Connects the MC3Lite and the Mobile Collection vehicle dock to the junctionbox.•USB cable: Comes attached to the dock and attaches to the Mobile Collection computer.Provides communication between the Mobile Collection computer and the MC3Lite radio.Note: Do not disconnect the USB cable from the vehicle dock.•Power junction box: Attaches to the sled or to a pedestal mount. Provides power to theMobile Collection computer, MC3Lite radio, and optional equipment. The junction boxmust be installed prior to first use. For more information, see Installing the Junction Boxon page 15.•Omni-directional antenna: Attaches to the top of the vehicle and receives endpointtransmissions.The following parts arrive separately:•Mobile Collection software: Instructions for installing the Mobile Collection software areprovided.•Mobile Collection computer: Runs the Mobile Collection software to collect reads (ifordered).•Rugged shipping container, with wheels and handle (if ordered)Installing the MC3Lite ComponentsMC3Lite component installation includes the following tasks. Perform the tasks in the orderpresented.Task Action See...1Install the junction box on the vehicle dock Junction Box on page 152Ensure that the sled and seat belt pretensioner areinstalled correctly.Seat Belt Pretensioner on page133Mount the MC3Lite radio on the seat back. Mounting the MC3Lite in theVehicle on page 274Attach and lock the Mobile Collection computer to thevehicle dock Vehicle Docks on page 16Installing MC3Lite ComponentsMC3Lite Vehicle Preparation and Hardware Installation Guide TDC-1548-002 11Proprietary and Confidential
Task Action See...5Connect the Mobile Collection computer to theMC3Lite radio.To connect power to the MobileCollection dock on page 336Connect power to the Mobile Collection junction box. To connect power to the radio onpage 347Connect data cables to the Mobile Collection system. Connecting the GPS and DataCables on page 36Mobile Collector SledFor portable mounting, the Mobile Collector sled is used to securely fasten the MobileCollection computer in the vehicle. It is placed on the passenger seat and secured with aseat belt and pretensioner.Note: Watch the Mobile Collector safety video and read the Mobile Collector Sled andPretensioner Installation Guide (TDC-0708-xxx) to learn how to correctly install the sled inyour vehicle. These materials are located in a plastic sleeve on the underside of the sled.The Mobile Collection vehicle dock attaches to the sled and serves as a locking base andprovides power and communications to the computer. There are different docks availabledepending on computer.A power junction box ships in the Mobile Collection kit. Attach this power junction box to thesled. When attached, the junction box on the sled should face the passenger side door ofthe vehicle.Install the sled on the passenger seat before mounting the MC3Lite radio. You must installthe sled with the seat belt pretensioner. For more information within this document, see SeatBelt Pretensioner on page 13.The sled components are shown on the sled below.Installing MC3Lite ComponentsMC3Lite Vehicle Preparation and Hardware Installation Guide TDC-1548-002 12Proprietary and Confidential
ID Item Description1Mobile Collection sled Attaches to the vehicle passenger seat with the seat beltand pretensioner system.2Mobile Collection vehicle dock Attaches to the Mobile Collection computer and provides asecure base for the computer while in the vehicle.3Junction box Provides power to the various Mobile Collectioncomponents. Attach the junction box prior to first use.Seat Belt PretensionerThe seat belt pretensioner makes the three-point safety harness in your vehicle functionsimilarly to a lap seat belt. By using the pretensioner mechanism to cinch the mountinghardware very firmly into the junction of the seat back and the seat pad, the pretensionerrestricts potentially hazardous equipment movement in the event of an impact.Installing MC3Lite ComponentsMC3Lite Vehicle Preparation and Hardware Installation Guide TDC-1548-002 13Proprietary and Confidential
Compared to two-point harnesses, three-point harnesses are designed to provide additionalsafety to occupants to lessen injury. By preventing the pay-out of seat belt webbingdesigned to protect people and instead using the pretensioner to immobilize equipment, ahigher degree of protection is provided in the event of a collision.Through standardized safety testing of the Mobile Collection system, Itron has determinedthat preventing extensive rotation of the Mobile Collection equipment in a driver's sideimpact reduces the stress on mechanical systems to acceptable levels. Decreasing theamount of equipment rotation towards the driver prevents the fasteners holding the MobileCollection computer and its dock to the sled from separating in a crash.The seat belt pretensioner can be used in vehicles equipped with single-pass seat-belttongues and multiple-pass seat belt tongues.Installing MC3Lite ComponentsMC3Lite Vehicle Preparation and Hardware Installation Guide TDC-1548-002 14Proprietary and Confidential
To install the seat belt pretensioner• Follow the procedures in the Mobile Collector Sled and Pretensioner Installation Guide(TDC-0708-xxx). A DVD showing the installation is also included with your kit. Thesematerials are located in a plastic sleeve on the underside of the sled.Junction BoxThe junction box distributes power from the vehicle to the MC3Lite radio and MobileCollection computer.Install the junction box on the sled or pedestal mount before you install the MC3Lite systemfor the first time. The junction box must always remain attached to the sled or pedestal.To install the junction box1. Remove the junction box from the MC3Lite kit.2. Locate the sled or pedestal mount on which you are installing the junction box. In thefollowing example, a sled is used.3. Use a Phillips screwdriver to remove the two screws holding the junction box bracket inplace.4. Slide one end of the junction box into position over the bracket that is still attached. Besure to orient the junction box according to the label on the sled or pedestal. The bracketfits into the recessed edge on the junction box.Installing MC3Lite ComponentsMC3Lite Vehicle Preparation and Hardware Installation Guide TDC-1548-002 15Proprietary and Confidential
5. Insert the other bracket (the one you removed) into the junction box, making sure thatboth screw holes are visible through the bracket.6. Insert and tighten both screws to secure the junction box to the sled or pedestal.Vehicle DocksUse the Mobile Collection vehicle dock to secure the Mobile Collection computer to eitherthe sled or a pedestal mount in your vehicle. The vehicle dock provides power andcommunication connections between the Mobile Collection computer and Mobile Collectorradio. There are two types of vehicle docks, depending on your computer.The FZ-G1 tablet dock comes with a tilt-swivel base that allows you to position the tablet forviewing when not driving. It comes pre-attached to the sled. For more information, see To tiltand swivel the tablet dock on page 24. The FZ-M1 tablet dock is for mounting on acustomer-supplied pedestal.Installing MC3Lite ComponentsMC3Lite Vehicle Preparation and Hardware Installation Guide TDC-1548-002 16Proprietary and Confidential
Tablet and Computer Dock Parts ListFZ-G1 Tablet DockInstalling MC3Lite ComponentsMC3Lite Vehicle Preparation and Hardware Installation Guide TDC-1548-002 17Proprietary and Confidential
FZ-M1 Tablet DockThe following table shows the key parts for each computer dock. ID Description1 Barrel lock (on back)2 Latch handle3 Latch hook4 Docking connector and ground pinsTo attach the tablet to the vehicle dockRefer to the instructions that come with your computer and dock.1. Ensure the dock is unlatched by pulling the latch handle down.Installing MC3Lite ComponentsMC3Lite Vehicle Preparation and Hardware Installation Guide TDC-1548-002 18Proprietary and Confidential
2. Holding the tablet in landscape position, angle the bottom of the tablet towards the dock'sconnectors.Installing MC3Lite ComponentsMC3Lite Vehicle Preparation and Hardware Installation Guide TDC-1548-002 19Proprietary and Confidential
3. Gently push the tablet into the dock's connector and ground pins. Slowly lower the tabletto the dock ensuring that the tablet's connectors and the dock's connectors are aligned.Installing MC3Lite ComponentsMC3Lite Vehicle Preparation and Hardware Installation Guide TDC-1548-002 20Proprietary and Confidential
4. Once seated, pull the latch handle up until it snaps in place over the front of the tablet.Note: The latch handle moves the latch hook into place over the front of the tablet.Installing MC3Lite ComponentsMC3Lite Vehicle Preparation and Hardware Installation Guide TDC-1548-002 21Proprietary and Confidential
5. When the latch hook is on the top of the tablet, the tablet is now securely latched to thedock.Installing MC3Lite ComponentsMC3Lite Vehicle Preparation and Hardware Installation Guide TDC-1548-002 22Proprietary and Confidential
6. Best practice is to now lock the tablet in place. See Locking and Unlocking the TableDock on page 23.To lock and unlock the tablet dockWhen the tablet is attached, the dock must be locked to properly secure the tablet.Installing MC3Lite ComponentsMC3Lite Vehicle Preparation and Hardware Installation Guide TDC-1548-002 23Proprietary and Confidential
•Locking the dock. Insert the dock key in the barrel lock and turn it clockwise until thelock is in the locked position.•Unlocking the dock. Insert the dock key in the barrel lock and turn it counterclockwisetowards the unlock symbol until the lock is in the unlocked position.To tilt and swivel the tablet dockTiltInstalling MC3Lite ComponentsMC3Lite Vehicle Preparation and Hardware Installation Guide TDC-1548-002 24Proprietary and Confidential
• Rotate the tilt handle towards the bottom end of the sled to loosen the tablet dock.• Lift the tablet dock to the desired position. Rotate the tilt handle towards the top end ofthe sled to tighten the tablet dock in the desired position.Installing MC3Lite ComponentsMC3Lite Vehicle Preparation and Hardware Installation Guide TDC-1548-002 25Proprietary and Confidential
SwivelWhen the sled and tablet dock are in a vehicle, the tablet dock can only swivel towards thedriver, up to 90 degrees. The swivel hardware is located where the tablet dock attaches tothe sled (see the following illustration).Installing MC3Lite ComponentsMC3Lite Vehicle Preparation and Hardware Installation Guide TDC-1548-002 26Proprietary and Confidential
• Grasp the tablet dock with both hands. Firmly rotate the dock towards the driver until youreach the desired position. To prevent the tablet dock from moving during its use, theswivel mechanism is tight, thus it may be hard to swivel.Mounting the MC3Lite in the VehicleThe MC3Lite is mounted in a harness with clips so that it can attach to either a bucket orbench seat in a vehicle. The MC3Lite is shipped in its vehicle mount with the straps set upfor a bucket seat. The bench straps are included with the MC3Lite.If you are using a sled in either the bucket- or bench-style seat arrangement, you mustattach the MC3Lite radio high enough on the seat-back to leave room for the sled andMobile Collection computer to fit on the seat beneath the radio.Sled Systems. Mount the MC3Lite high enough on the seat back (as shown in the followingexample) so the sled and Mobile Collection computer fit beneath the radio on the seat.Installing MC3Lite ComponentsMC3Lite Vehicle Preparation and Hardware Installation Guide TDC-1548-002 27Proprietary and Confidential
Pedestal Systems. The MC3Lite radio can be attached to the lower portion of the seat, asshown below.To mount the MC3Lite radio on a bucket seat1. Position the harnessed MC3Lite radio so that the unit's connectors and handle facetowards the passenger-side door when mounted to either the front or the back of thepassenger seat.Installing MC3Lite ComponentsMC3Lite Vehicle Preparation and Hardware Installation Guide TDC-1548-002 28Proprietary and Confidential
2. Extend the mounting straps from the driver-facing side of the vehicle mount (1), wrapthem around the seat back, and buckle them to the opposite side of the vehicle mount(2).3. Tighten the straps until the MC3Lite is secure against the seat-back.Vehicle SledThe MC3Lite rides in a harness that attaches to a bucket- or bench-style passenger seat.The Mobile Collection sled is equipped with a dock for the computer and a junction box forpower connectors. The junction box must be attached to the sled prior to use. The sledshould be mounted on the seat before the MC3Lite radio is attached. The MC3Lite must bemounted high enough on the seat so that the right side ports on the Mobile Collectioncomputer are accessible.Vehicle Sled Parts ListThe following illustration shows the sled components installed in a vehicle.Installing MC3Lite ComponentsMC3Lite Vehicle Preparation and Hardware Installation Guide TDC-1548-002 29Proprietary and Confidential
ID Item Description1MC3Lite radio Contains components necessary for collecting mobile reads,such as the processors, receivers, and GPS equipment.2Vehicle dockProvides a communication link between the Mobile Collectioncomputer and the MC3Lite radio. Also provides power to thecomputer.notshown Computer The Mobile Collection computer attaches to the vehicle dock.3Seat belt pretensionerSecures the sled in the vehicle.A properly installed sled is vital to ensure your safety whilecollecting reads.4Junction boxReceives power from the vehicle and distributes it to theMC3Lite radio, the Mobile Collection computer, and optionalequipment.5Sled Attaches to the passenger seat of a vehicle and secures theMobile Collection computer and the dock in place.MC3Lite ConnectorsThe top of the MC3Lite radio contains the power and communications connectors, as wellas a fabric and rubber handle used to carry the radio.The connections on the MC3Lite include the following.Installing MC3Lite ComponentsMC3Lite Vehicle Preparation and Hardware Installation Guide TDC-1548-002 30Proprietary and Confidential
ID Connector Description1GPS LED indicatorAn LED that indicates the status of the GPS antenna.•A lit LED indicates that the GPS antenna is operating properly.• An unlit LED indicates that the GPS antenna is not operatingproperly and should be serviced.For more information, see Connecting the GPS and Data Cableson page 36.2Power indicatorAn LED that turns on when the MC3Lite is receiving power.• A solid LED indicates that the power is on and the radio isconnected to the Mobile Collection computer via the USB cable.• A flashing LED indicates the power is on, but the radio is notconnected to the Mobile Collection computer via the USB cable.3USB Connects the Mobile Collection computer to the MC3Lite radio.4Main antenna Connector for the roof-mounted omni-directional antenna cable.5Vehicle powerInput that receives the connector running to the vehicle powersource to provide power to the MC3Lite.In addition to wiring the power cable directly to the vehicle, a 12Vauxiliary power cable is available. Itron recommends the use of thepermanent solution for better power sourcing.Caution: When using the auxiliary power cable, alwaysdisconnect this cable from the power source when not inuse. Failure to do so could result in a dead vehicle battery.6Fuse holderHolder that accepts standard automotive 12V (15amp) AGC fuses(1 included) to protect internal circuitry from power surges by thevehicle.7GPS antennaconnector Connects the MC3Lite to the roof-mounted GPS antenna.Connecting the Power CablesPower to the Mobile Collection components is distributed through the junction box on theside of the sled. There are three power cables that must be connected.Installing MC3Lite ComponentsMC3Lite Vehicle Preparation and Hardware Installation Guide TDC-1548-002 31Proprietary and Confidential
• Vehicle power to the junction box• Junction box to the Mobile Collection vehicle dock• Junction box to the MC3LiteMobile Collection does not use the auxiliary (AUX) outlet.Power Cable Connections TableThe following example shows an MC3Lite radio and sled for a tablet with all the powercables connected.IDConnection(Label) Description1Power in to MC3Lite radio(POWER IN) Power receptacle on MC3Lite radio.2Auxiliary outlet(AUX) Mobile Collection no longer uses the auxiliary outlet.3Power out to MC3Lite radio(RF UNIT) Connection from junction box to MC3Lite radio.4Power in from vehicle(POWER IN)Power source input from the vehicle's battery. Thisconnection is hard-wired to the vehicle battery.5Power out to the dock(LAPTOP DOCK)Connection from junction box to the vehicle dock. Thevehicle dock secures the Mobile Collection computer inplace while you drive a route, and provides power andcommunication connections for the computer. The vehicleInstalling MC3Lite ComponentsMC3Lite Vehicle Preparation and Hardware Installation Guide TDC-1548-002 32Proprietary and Confidential
IDConnection(Label) Descriptiondock is attached to either a sled or pedestal mount in thevehicle (a sled is pictured in this example).Note: Although this is labeled LAPTOP DOCK, it is usedfor any computer dock.To connect the vehicle power to the sled• Plug the vehicle power cable into the POWER IN receptacle on the junction box that iseither mounted on the sled or the pedestal.Note: To remove the cable, pull the silver tab on the power cable back. Twist theconnector so the silver tab lines up with the labeling on the junction box, and release thetab to unlock it. Then gently pull back on the connector to remove it.• The other end of the power cable can be hard-wired to the vehicle battery as described in Installing the Power Supply Cable on page 5. It can also be plugged into the 12v powersupply.To connect power to the Mobile Collection dockNote: The tablet power supply, input cable, and USB cable come pre-attached to the dock.Installing MC3Lite ComponentsMC3Lite Vehicle Preparation and Hardware Installation Guide TDC-1548-002 33Proprietary and Confidential
• If needed, plug the red and blue end of the cable into the LAPTOP DOCK receptacle onthe junction box.Note: To remove the cable, pull the silver tab on the power cable back. Twist theconnector so the silver tab lines up with the labeling on the junction box, and release thetab to unlock it. Then gently pull back on the connector to remove it.To connect power to the MC3Lite• Plug one end of the Input power cable (CBA-0269-001) into the RF UNIT receptacle onthe junction boxInstalling MC3Lite ComponentsMC3Lite Vehicle Preparation and Hardware Installation Guide TDC-1548-002 34Proprietary and Confidential
.Note: To remove the cable, pull the silver tab on the power cable back. Twist theconnector so the silver tab lines up with the labeling on the junction box, and release thetab to unlock it. Then gently pull back on the connector to remove it.• Plug the other end into the power in receptacle on the radio.Connecting the AntennaThe omni-directional RF antenna has either a fixed-base that is permanently attached to thevehicle or a magnetic base that can be attached to and removed from the vehicle asnecessary.When deciding where to mount the antenna, consider the following.• Choose a flat area on the vehicle's roof, where the metal of the roof is 0.02-0.04 inchesthick.• Install the antenna a minimum of 12 inches—recommended 30 inches—from any otherantennas or metal structures on the vehicle’s roof that could disrupt communication withendpoints.• To meet RF exposure safety requirements, the antenna must be installed 7.9 inches (20cm.) from where any bystanders might be.To connect the antenna to the MC3Lite• Connect the omni-directional RF antenna cable to the MAIN ANTENNA connector on theMC3Lite. Be sure to properly tighten the connector. A loose connection can lead to poorradio and read performance.Installing MC3Lite ComponentsMC3Lite Vehicle Preparation and Hardware Installation Guide TDC-1548-002 35Proprietary and Confidential
Note: Antenna cables from previous Mobile Collection systems might not be compatiblewith the connector on your new MC3Lite. Install the omni-directional antenna that isprovided with your new MC3Lite system. If needed, a type N to TNC adapter (partnumber CON-0419-001) can be ordered from Itron. Contact Itron Customer Service at1-877-487-6602.Connecting the GPS and Data CablesGPS and meter data is received and transferred between the MC3Lite and the MobileCollection computer through a USB cable connecting the vehicle dock to the MC3Lite.Data Cables Connections TableThe following picture shows a Mobile Collection system (with a tablet secured in a tabletdock) with all the data cables connected to their respective components.IDConnection(Label) Description1RF radio antenna(MAIN ANTENNA)RF radio antenna connection on MC3Lite radio. Receivesendpoint signals.Installing MC3Lite ComponentsMC3Lite Vehicle Preparation and Hardware Installation Guide TDC-1548-002 36Proprietary and Confidential
IDConnection(Label) Description2GPS antenna(GPS)GPS antenna connection to MC3Lite radio. ReceivesGPS signal for vehicle location and tracking.3USB data cable(USB)USB data output from MC3Lite radio. GPS and meterdata is transferred from the radio to the computer throughthis cable.4USB data cable USB data input on the vehicle dock. Data from theMC3Lite radio is transferred to the Mobile Collectionsoftware running on the Mobile Collection computer.To connect the USB data cable to the radio•Ensure that the rectangular end of the USB data cable is inserted into the MobileCollection vehicle dock USB port.Note: The USB cable is connected to the vehicle dock at the factory and is secured witha cable tie. Do not remove this cable tie or unplug the USB cable from the vehicle dock.The cable tie helps ensure a secure connection and should never be disconnected.• Plug the round end of the USB cable connector into the USB-labeled receptacle.To connect the GPS antenna cable•Attach the GPS antenna cable from the roof antenna to the connector on the MC3Literadio labeled GPS.Note: When powered on, the LED indicator is lit to indicate that the GPS antenna isfunctioning properly. If the LED indicator is not lit, disconnect and reattach the cable tothe GPS antenna connector. If the LED indicator is lit, continue installing your MobileCollection system. If the LED indicator remains unlit, contact Itron support.Installing MC3Lite ComponentsMC3Lite Vehicle Preparation and Hardware Installation Guide TDC-1548-002 37Proprietary and Confidential
Removing the MC3Lite SystemAt some point, you may need to remove the Mobile Collection system from the vehicle. Thisconsists of two tasks.Task Action See...1Shut down and remove the Mobile Collectioncomputer from the vehicle dock.To remove the Mobile Collectioncomputer from the vehicle dock onpage 382Disconnect the cables within the vehicle. Leavethe cables in the vehicle for the next installationof the systemTo disconnect the cables on page 38To remove the Mobile Collection computer from thevehicle dock1. In the Mobile Interface application, stop processing reads. Consult your applicationsoftware documentation.2. Shut down the Mobile Collection computer by selecting Start > Shut Down.Note: Ensure that you shut down and properly power off the Mobile Collection computerbefore going any further. Damage can occur to the computer or the vehicle dock if thecomputer is removed while powered on.3. Turn off the vehicle.4. Disconnect any cables attached directly to the Mobile Collection computer.5. Unlock the Mobile Collection computer from its dock.6. Gently lift the Mobile Collection computer up and away from its dock.To disconnect the cables1. Before beginning, ensure that you have shut down and removed the Mobile Collectioncomputer from the vehicle dock. See To remove the Mobile Collection computer from thevehicle dock on page 38.2. Unplug the cables from the MC3Lite radio.3. Unplug all the cables from the Mobile Collection vehicle dock except for the USB cable.4. Unplug the cables from the sled or pedestal junction box.5. Release the mounting clips on the MC3Lite harness and remove the MC3Lite radio.6. Unbuckle the seat belt securing the sled to the passenger seat and remove the sled fromthe vehicle. Leave the pretensioner attached to the seat belt.Installing MC3Lite ComponentsMC3Lite Vehicle Preparation and Hardware Installation Guide TDC-1548-002 38Proprietary and Confidential
Chapter 4 MC3Lite System MaintenanceRegularly perform these basic maintenance procedures to ensure optimal performance ofyour Mobile Collection hardware system.•Inspecting Antenna Connectors and Cables on page 39•Inspecting the Antenna Base and Whip on page 39•Cleaning the Antenna on page 40•Replacing the Antenna Gasket on page 40Inspecting the Antenna Connectors and CablesThe connections and cables to the radio typically experience the most wear. Manycustomers remove the radio on a daily basis. Removing and installing the connectors dailycan cause the cable and connector to begin separating. This is considered normal wear andtear.The coax cables (used in the magnetic mount base) can be damaged if they areaccidentally pinched in a window or door jamb. Any damage to the coax cables or theconnectors leads to decreased read performance and transmitter failures due to highreflected power.Create a regular maintenance schedule and inspect the following.•Coax cables.◦ Ensure the cable is not loose from the connector.◦ Inspect for hard kinks or bends in the cable, which can cause an electrical short.◦ Inspect for cuts or nicks in the cable.•Coax shield. Do not expose the shield at the connector or anywhere along the cable.•Connector. The center pin of the connector should not be recessed or pushed in to theconnector housing.Replace the entire antenna base if the cables or connectors are damaged. Contact ItronSupport Service if you need any assistance.Inspecting the Antenna Base and WhipThe antenna whip is the radiating element that both transmits and receives the signals forthe Mobile Collection System. The whip attaches to a base. The base is either mountedthrough the roof of the vehicle, or is a magnet mount. Moisture can build up between thebase and the whip. This moisture buildup leads to oxidation and corrosion which results in aloss of signal quality. Evidence of moisture buildup (oxidation) is usually light and hazy inappearance. The appearance of darker areas or spots indicates a more severe conditionwhich may lead to corrosion.MC3Lite Vehicle Preparation and Hardware Installation Guide TDC-1548-002 39Proprietary and Confidential
To inspect the antenna base and whip1. Create a maintenance schedule and look for the following.• Oxidation, corrosion, and dirt on the antenna base.• Oxidation, corrosion, and dirt on the whip.• Missing contact element in the whip.• Loose or damaged coax cable at the antenna base.• Missing or damaged O-ring gasket.2. Use a good contact cleaner to clean the area if oxidation or corrosion is found. Follow-upwith a good conductive protectant. Contact Itron Support Service if you need anyassistance.Cleaning the AntennaRegular cleaning is recommended to maintain both the performance and the appearance ofyour omni-directional RF antenna.• Clean the antenna in the same manner as your vehicle. Apply a quality car wax to theantenna and base to help protect the finish and extend the life of the antenna.Replacing the Antenna GasketInspect the gasket regularly to verify that it is intact, free from debris, and properly seals theantenna and base. To maintain the integrity and performance of the antenna, Itronrecommends that you replace the gasket located in the antenna base minimally once ayear.For more information about ordering the gasket, log onto Itron Acess or contact ItronSupport Services at 1-877-487-6602. The replacement gasket part number isMSE-0210-001, which includes six gaskets.To replace the antenna gasket1. Turn the antenna counter-clockwise to remove it from the base.2. Remove the gasket (1) from the base (2).MC3Lite System MaintenanceMC3Lite Vehicle Preparation and Hardware Installation Guide TDC-1548-002 40Proprietary and Confidential
3. Place a new gasket on the base and push it firmly into place.4. Ensure that the gasket is level with the antenna base to prevent pinching when theantenna is reconnected.5. Reconnect the antenna to the base by turning it clockwise until it is firmly seated on thebase.MC3Lite System MaintenanceMC3Lite Vehicle Preparation and Hardware Installation Guide TDC-1548-002 41Proprietary and Confidential

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