Itron DCU53103 Automatic Meter Reading Mobile Reader Device for Reading Utility Meters User Manual
Itron, Inc. Automatic Meter Reading Mobile Reader Device for Reading Utility Meters Users Manual
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Users Manual
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| Document ID | 3841269 |
| Application ID | DJ47G0B7qJlKmFjQ9ch4eg== |
| Document Description | Users Manual |
| Short Term Confidential | No |
| Permanent Confidential | No |
| Supercede | No |
| Document Type | User Manual |
| Display Format | Adobe Acrobat PDF - pdf |
| Filesize | 136.62kB (1707762 bits) |
| Date Submitted | 2018-05-07 00:00:00 |
| Date Available | 2018-05-09 00:00:00 |
| Creation Date | 2018-04-16 12:10:52 |
| Producing Software | Antenna House PDF Output Library 6.3.752 (Windows (x64)) |
| Document Lastmod | 2018-04-16 11:37:01 |
| Document Title | Vehicle Preparation and Hardware Installation Guide |
| Document Creator | AH XSL Formatter V6.3 R1a for Windows (x64) : 6.3.1.23560 (2016/02/09 11:02JST) |
Mobile Collector 3 Lite (MC3Lite) Vehicle Preparation and Hardware Installation Guide Technical Communications knowledge to shape your future Identification MC3Lite Vehicle Preparation and Hardware Installation Guide April 2018 TDC-1548-002 Copyright © 2018 Itron, Inc. All rights reserved. Confidentiality Notice The information contained herein is proprietary and confidential and is being provided subject to the condition that (i) it be held in confidence except to the extent required otherwise by law and (ii) it will be used only for the purposes described herein. Any third party that is given access to this information shall be similarly bound in writing. Trademark Notice Itron is a registered trademark of Itron, Inc. All other product names and logos in this documentation are used for identification purposes only and may be trademarks or registered trademarks of their respective companies. Suggestions For more information about Itron or Itron products, see www.itron.com. If you have questions or comments about the software or hardware product, contact Itron Technical Support Services. Contact • Email: support@itron.com • Internet: support.itron.com • Telephone Itron Technical Support North America: 1-877-487-6602 For technical support contact information by region, go to www.itron.com and select your country and language. Contents Chapter 1 Before You Begin............................................................................... 1 Important Safety and Compliance Information.....................................................................................................1 New in This Revision.............................................................................................................................................4 Chapter 2 Vehicle Preparation........................................................................... 5 Tools and Materials Needed................................................................................................................................. 5 Vehicle Preparation Tasks..................................................................................................................................... 5 Installing the Power Supply Cable........................................................................................................................ 5 To install the power supply cable ..............................................................................................................6 Installing the Integrated Antenna.......................................................................................................................... 6 Selecting an Antenna Location on the Vehicle...........................................................................................7 Installing the Antenna Mounting Base....................................................................................................... 7 To install the RF antenna cable and mounting base .......................................................................... 8 To connect the antenna to the antenna mounting base..................................................................... 9 Chapter 3 Installing MC3Lite Components.....................................................10 Pre-installation Requirements.............................................................................................................................10 Mobile Collection Hardware Kit................................................................................................................10 Installing the MC3Lite Components................................................................................................................... 11 Mobile Collector Sled...............................................................................................................................12 Seat Belt Pretensioner............................................................................................................................. 13 To install the seat belt pretensioner.................................................................................................. 15 Junction Box............................................................................................................................................ 15 To install the junction box ................................................................................................................ 15 Vehicle Docks...........................................................................................................................................16 Tablet and Computer Dock Parts List...............................................................................................17 To attach the tablet to the vehicle dock............................................................................................18 To lock and unlock the tablet dock................................................................................................... 23 To tilt and swivel the tablet dock.......................................................................................................24 Mounting the MC3Lite in the Vehicle....................................................................................................... 27 To mount the MC3Lite radio on a bucket seat..................................................................................28 Vehicle Sled..............................................................................................................................................29 Vehicle Sled Parts List...................................................................................................................... 29 MC3Lite Connectors.........................................................................................................................30 Connecting the Power Cables.......................................................................................................... 31 Connecting the Antenna................................................................................................................... 35 Connecting the GPS and Data Cables............................................................................................. 36 Removing the MC3Lite System.......................................................................................................................... 38 To remove the Mobile Collection computer from the vehicle dock..........................................................38 To disconnect the cables......................................................................................................................... 38 Chapter 4 MC3Lite System Maintenance....................................................... 39 Inspecting the Antenna Connectors and Cables................................................................................................ 39 Inspecting the Antenna Base and Whip..............................................................................................................39 To inspect the antenna base and whip.................................................................................................... 40 Cleaning the Antenna..........................................................................................................................................40 MC3Lite Vehicle Preparation and Hardware Installation Guide TDC-1548-002 Proprietary and Confidential iii Replacing the Antenna Gasket........................................................................................................................... 40 To replace the antenna gasket................................................................................................................. 40 MC3Lite Vehicle Preparation and Hardware Installation Guide TDC-1548-002 Proprietary and Confidential iv Chapter 1 Before You Begin Mobile meter readers should use this document to install and operate the Mobile Collection hardware system. For detailed information on the system, its components, and system administration and maintenance, see the Mobile Collection Administration Guide. This document also includes vehicle preparation, which includes installing the integrated antenna, power cables, and, if appropriate, attaching the necessary GPS cables. Unqualified personnel should not prepare a vehicle for the Mobile Collection system. Important Safety and Compliance Information This section provides important information for your safety and product compliance. USA, FCC Part 15 compliance This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions: • This device may not cause harmful interference, and • This device must accept any interference received, including interference that may cause undesirable operation. This device must be installed to provide a separation distance of at least 20 centimeters (7.9 inches) from all persons to be compliant with regulatory RF exposure. USA, FCC Class B-Part 15 This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following measures: • Reorient or relocate the receiving antenna. • Increase the separation between the equipment and receiver. • Connect the equipment into an outlet on a circuit different from that to which the receiver is connected. • Consult the dealer or an experienced radio or TV technician for help. MC3Lite Vehicle Preparation and Hardware Installation Guide TDC-1548-002 Proprietary and Confidential Before You Begin Modifications and Repairs To ensure system performance, this device and antenna shall not be changed or modified without the express approval of Itron. Per FCC rules, unapproved modifications or operation beyond or in conflict with these instructions for use could void the user's authority to operate the equipment. Canada, ISED compliance Compliance Statement Canada This device complies with Innovation, Science and Economic Development Canada (ISED) license-exempt RSS standard(s). Operation is subject to the following two conditions: (1) this device may not cause interference, (2) this device must accept any interference, including interference that may cause undesired operation of the device. Under Innovation, Science and Economic Development Canada (ISED) regulations, this radio transmitter may only operate using an antenna of a type and maximum (or lesser) gain approved for the transmitter by Industry Canada. To reduce potential radio interference to other users, the antenna type and its gain should be so chosen that the equivalent isotropically radiated power (e.i.r.p.) is not more than that necessary for successful communication. Déclaration de Conformité Le présent appareil est conforme aux CNR d'Industrie Canada applicables aux appareils radio exempts de licence. L'exploitation est autorisée aux deux conditions suivantes: (1) l'appareil ne doit pas produire de brouillage, (2) l'utilisateur de l'appareil doit accepter tout brouillage radio électrique subi, même si le brouillage est susceptible d'en compromettre le fonctionnement. Conformément à la réglementation d'Industrie Canada, le présent émetteur radio peut fonctionner avec une antenne d'un type et d'un gain maximal (ou inférieur) approuvé pour l'émetteur par Industrie Canada. Dans le but de réduire les risques de brouillage radioélectrique à l'intention des autres utilisateurs, il faut choisir le type d'antenne et son gain de sorte que la puissance isotrope rayonnée équivalente (p.i.r.e.) ne dépasse pas l'intensité nécessaire à l'établissement d'une communication satisfaisante. RF Exposure (FCC/ISED) This equipment complies with radiation exposure limits set forth for an uncontrolled environment. This equipment should be installed and operated with minimum distance 20 cm between the radiator and your body. This transmitter must not be co-located or operating in conjunction with any other antenna or transmitter. Cet équipement est conforme aux limites d'exposition aux radiations dans un environnement non contrôlé. Cet équipement do it être installé et utilisé à distance minimum de 20 cm entre le radiateur et votre corps. Cet émetteur ne doit pas être co-localisées ou opérant en conjonction avec tout autre antenne ou transmetteur. MC3Lite Vehicle Preparation and Hardware Installation Guide TDC-1548-002 Proprietary and Confidential Before You Begin Electromagnetic Compatibility Caution: Use only approved accessories with this equipment. All cables must be high quality, shielded, correctly terminated, and normally restricted to 2 meters in length. Unapproved modifications or operation beyond or in conflict with these use instructions may void the authority's authorization to operate the equipment. SUPPORTED VEHICLE INFORMATION Itron's Mobile Collection systems are designed for use in land mobile vehicles such as cars, trucks, and vans conforming to U.S. Department of Transportation standards. Use of any Mobile Collection system in an aircraft is not supported by Itron nor certified for transmitting by the Federal Aviation Administration and/or Transport Canada. Consult your local Aviation Authority for additional guidance. Warning: Do not visually monitor or physically adjust the Mobile Collection system while driving. While driving, rely on the beeps produced when meter data is collected to indicate proper system operation. Visually monitoring or adjusting the Mobile Collection system while driving will divert your attention from your safe driving responsibilities. Attention to driving is your primary responsibility, along with following all the applicable driving regulations. Mobile Collector 3 Lite Antenna Specifications This section provides the specifications for the Mobile Collector 3 Lite antennas. Caution: The Mobile Collection system is designed to operate with the antennas listed here. Antennas not listed here are strictly prohibited for use with the Mobile Collection system. The required antenna impedance is 50 ohms. Specification 915 MHz Mobile Antenna Itron part number Frequency range Maximum gain Polarization Impedance Termination MSE-0122-002 908-958 MHz 5 dBi Vertical Omnidirectional 50 ohms 1-1/8"-18 thread mount Mobile Antenna Mount with GPS Antenna CBA-0334-001 or CBA-0335-001 1574-1576 MHz 3 dBi Right-Hand Circular 50 ohms SMA male (GPS) TNC male (Mobile) Overall dimensions 26.5” L x 1.43” D 2.25” x 4.25” x 1.25” MC3Lite Vehicle Preparation and Hardware Installation Guide TDC-1548-002 Proprietary and Confidential Before You Begin Innovation, Science, and Economic Development Canada (ISED) Conformity This radio transmitter has been approved by Innovation, Science and Economic Development Canada (ISED) to operate with the antenna types listed previously with the maximum permissible gain and required antenna impedance for each antenna type indicated. Antenna types not included in this list, having a gain greater than the maximum gain indicated for that type, are strictly prohibited for use with this device. Le présent émetteur radio est conforme aux CNR d'Industrie Canada pour fonctionner avec les types d'antenne énumérés ci-dessus et ayant un gain admissible maximal et l'impédance requise pour chaque type d'antenne. Les types d'antenne non inclus dans cette liste, ou dont le gain est supérieur au gain maximal indiqué, sont strictement interdits pour l'exploitation de l'émetteur. New in This Revision The following information has been added or revised in this version of the document. New Information • Added information about Mobile Collector 3 Lite (MC3Lite) • Added information about the Panasonic FZ-M1 tablet and dock MC3Lite Vehicle Preparation and Hardware Installation Guide TDC-1548-002 Proprietary and Confidential Chapter 2 Vehicle Preparation When you use a vehicle with Mobile Collection, there are specific changes to the vehicle that are required to accommodate the antenna and power. This section provides information on how to perform those changes. DANGER: The following procedures must be performed by a qualified professional installer with the appropriate tools, knowledge, and experience to ensure safe installation in accordance with these instructions and all applicable safety standards. Installation by unqualified personnel voids all warranties for the installed products and associated components, and may subject the installer, operator, or others to hazardous conditions leading to injury or death. Tools and Materials Needed You need the following tools and materials to prepare a vehicle for the Mobile Collection system. Tools De-burring file Drill and drill bit set Crescent wrench Pliers Cutting, stripping, and crimping tools for 12V wire and coax cable Materials Integrated antenna package DC power supply cable Permanent antenna mounting package Silicone sealant Vehicle Preparation Tasks Vehicle preparation includes the following tasks. Perform the tasks in the order presented. Task Action See... Installing the Power Supply Cable on Install the power supply cable. page 5 Install the integrated antenna. This is broken into Installing the Integrated Antenna on sub-tasks. page 6 Installing the Power Supply Cable The unterminated end of the DC power supply cable connects to the vehicle's electrical system and remains in the vehicle. This is done so that you can easily connect and disconnect the Mobile Collector to the other end. The following shows the unterminated end of the power supply cable. MC3Lite Vehicle Preparation and Hardware Installation Guide TDC-1548-002 Proprietary and Confidential Vehicle Preparation ID Component White wire Black wire Green wire To install the power supply cable 1. Select a location in the vehicle for the connector end of the cable so that it reaches the cable that connects to the Mobile Collector. An extension cable is available from Itron, if needed. 2. Route the unterminated end of the cable to the voltage and grounding sites in the vehicle. Note: Do not route the cable where it can become abraded or damaged, such as under the carpet in high traffic areas, over sharp edges, near hot engine components, near brake or clutch linkages, or where it can be exposed to oil or other corrosive liquids. 3. If necessary, trim wires to a suitable length. 4. Connect the white wire (1) to a spare fuse in the vehicle's fuse panel that has a rating of at least 15 ampere and receives power that is not turned on or off with the vehicle's ignition (unswitched). 5. Connect the black wire (2) directly to the vehicle's chassis ground. 6. Connect the green wire (3) to a spare fuse in the vehicle's fuse panel that has a rating of at least one ampere and receives power that is turned on with the vehicle's ignition set to accessories (switched). Installing the Integrated Antenna Installation of the integrated antenna includes the following tasks. Perform the tasks in the order presented. MC3Lite Vehicle Preparation and Hardware Installation Guide TDC-1548-002 Proprietary and Confidential Vehicle Preparation Task Action Select a location of the antenna on the vehicle. Install the antenna mounting base. Connect the antenna to the mounting base. See... Selecting an Antenna Location on the Vehicle on page 7 Installing the Antenna Mounting Base on page 7 Connecting the Antenna to the Mounting Base on page 9 Selecting an Antenna Location on the Vehicle The antenna remains installed on the vehicle. The manufacturer's instructions, which ship with the antenna components, are summarized in the following procedures. Itron recommends consulting the antenna manufacturer's instructions in addition to this installation guide. Location selection criteria include the following. • Access from inside the vehicle to the exterior antenna mounting location is usually required. If the vehicle has a headliner, remove nearby trim pieces or even a dome light to gain access to the mounting location. • Install the antenna at least 12 inches—recommended 30 inches—from any other antennas or metal structures on the vehicle's roof that could disrupt communication with endpoints. • Select a location on the vehicle's roof that has as flat a surface as possible. The metal of the roof must be 0.02–0.04 inches thick. • The location should be no more than one inch deep and at least 2.5 inches in diameter to properly security the antenna base. • To meet RF exposure safety requirements, the antenna must be installed a minimum of 7.9 inches (20 centimeters) from where any bystanders may be located • The diameter of the ground plane at the antenna base should be at least three feet for best performance. Ideally, the ground plane should be a minimum of three times the wavelength being received. For example, a 900MHz signal, having a 13 inch wavelength, should have a ground plane of 39 inches. Note: Itron recommends that you do not trim, shorten, or secure any cabling until you are confident of its routing. Installing the Antenna Mounting Base The following diagram shows the parts of the antenna base. MC3Lite Vehicle Preparation and Hardware Installation Guide TDC-1548-002 Proprietary and Confidential Vehicle Preparation ID Component Mounting stud Locating tab Washer Hex nut To install the RF antenna cable and mounting base 1. At your selected location, cut a 0.75 (3/4) inch hole in the mounting surface for the mounting stud. 2. Cut a 0.218 (7/32) inch hole that is 0.85 inches from the center of the first hole for the locating tab. 3. Clean the mounting surface and bottom of the antenna. 4. Feed the cables through the large hole and route to desired locations inside the vehicle: Mobile Collector mounting location and, if applicable, the GPS receiver location. 5. Apply a bead of silicone sealant around both holes. 6. Position the antenna on the mounting surface, inserting the mounting stud through the large hole and the locating tab in the small hole. 7. From under the mounting surface (inside the vehicle), slide the washer on the mounting stud and screw on the hex nut. 8. Tighten the hex nut until the gasket on the base of the antenna compresses to 50% of its original thickness. MC3Lite Vehicle Preparation and Hardware Installation Guide TDC-1548-002 Proprietary and Confidential Vehicle Preparation 9. Complete cable routing in the vehicle and secure the cables. 10. See Connecting the Antenna to the Mounting Base. To connect the antenna to the antenna mounting base 1. Place the antenna gasket on the antenna mounting base. The gasket is shipped in a plastic bag with the antenna. 2. Press the antenna onto the thread nut of the antenna mounting base. 3. Rotate the antenna clockwise until it is firmly in place. MC3Lite Vehicle Preparation and Hardware Installation Guide TDC-1548-002 Proprietary and Confidential Chapter 3 Installing MC3Lite Components The MC3Lite is part of the Mobile Collection system for electric, gas, water, and other providers. It offers advanced radio technology for unsurpassed performance, along with a sophisticated mapping application utilizing GPS technology that provides a visual indication of endpoint location. This section provides directions on installing the components of the MC3Lite system. Pre-installation Requirements Before installing the MC3Lite system components as outlined in this document, be sure that the following pre-installation requirements are complete. • The Mobile Collection vehicle is prepared following the information in the Vehicle Preparation section on page 5. • The seat belt pretensioner is installed in the Mobile Collection vehicle using the Mobile Collection System Sled and Pretensioner Install Guide (TDC-0708-xxx). • If using the pedestal option, ensure that you have already ordered and installed the pedestal base per the manufacturer's installation instructions for your vehicle. Note: A variety of bases (not included in the Mobile Collection installation package) are available for use with the connector to address specific characteristics of different vehicle makes and models. For details, contact any of the following. • Gamber-Johnson at www.gamberjohnson.com • Ram Mounting Systems at www.rammount.com • Havis Products at www.havis.com Note: Itron has no liability or obligation due to an incorrect installation or any installation that does not follow the procedures included in this document. Itron is also not liable for any third party equipment installed by the customer. Caution: If your vehicle is equipped with passenger-side air bag, Itron strongly recommends disabling it when the Mobile Collection system is installed. The force of the air bag deploying can damage the computer, radio, or other components of the system. DANGER: Install the Mobile Collection system in the vehicle as described in this document and those listed above. Failure to do so could lead to injury or death from unsecured components during a collision. Mobile Collection Hardware Kit Your Mobile Collection hardware kit arrives in a cardboard shipping box. The Itron radio unit is packaged in a smaller reusable shipping box with foam inserts. You can save this ItronMC3Lite Vehicle Preparation and Hardware Installation Guide TDC-1548-002 Proprietary and Confidential 10 Installing MC3Lite Components tested shipping box and use it to safely return the Itron radio unit to Itron in case of future maintenance or repair. The following items are included in the shipping box. • MC3Lite radio: Includes a mounting harness and straps for installing the system in your vehicle. • Sled or Pedestal: The sled installs in the vehicle's passenger seat with the attached seat belt pretensioner. The pedestal solution is installed on the pedestal you purchased separately for your vehicle. • Mobile Collection vehicle dock: The vehicle dock (for a computer), power cables, and communication cables attach to the sled or pedestal solution. Note: The vehicle dock is not included if you selected the "No Laptop" option. • Cables: Connects the MC3Lite and the Mobile Collection vehicle dock to the junction box. • USB cable: Comes attached to the dock and attaches to the Mobile Collection computer. Provides communication between the Mobile Collection computer and the MC3Lite radio. Note: Do not disconnect the USB cable from the vehicle dock. • Power junction box: Attaches to the sled or to a pedestal mount. Provides power to the Mobile Collection computer, MC3Lite radio, and optional equipment. The junction box must be installed prior to first use. For more information, see Installing the Junction Box on page 15. • Omni-directional antenna: Attaches to the top of the vehicle and receives endpoint transmissions. The following parts arrive separately: • Mobile Collection software: Instructions for installing the Mobile Collection software are provided. • Mobile Collection computer: Runs the Mobile Collection software to collect reads (if ordered). • Rugged shipping container, with wheels and handle (if ordered) Installing the MC3Lite Components MC3Lite component installation includes the following tasks. Perform the tasks in the order presented. Task Action Install the junction box on the vehicle dock Ensure that the sled and seat belt pretensioner are installed correctly. See... Junction Box on page 15 Seat Belt Pretensioner on page 13 Mounting the MC3Lite in the Vehicle on page 27 Mount the MC3Lite radio on the seat back. Attach and lock the Mobile Collection computer to the Vehicle Docks on page 16 vehicle dock MC3Lite Vehicle Preparation and Hardware Installation Guide TDC-1548-002 Proprietary and Confidential 11 Installing MC3Lite Components Task Action Connect the Mobile Collection computer to the MC3Lite radio. See... To connect power to the Mobile Collection dock on page 33 connect power to the radio on Connect power to the Mobile Collection junction box. To page 34 the GPS and Data Connect data cables to the Mobile Collection system. Connecting Cables on page 36 Mobile Collector Sled For portable mounting, the Mobile Collector sled is used to securely fasten the Mobile Collection computer in the vehicle. It is placed on the passenger seat and secured with a seat belt and pretensioner. Note: Watch the Mobile Collector safety video and read the Mobile Collector Sled and Pretensioner Installation Guide (TDC-0708-xxx) to learn how to correctly install the sled in your vehicle. These materials are located in a plastic sleeve on the underside of the sled. The Mobile Collection vehicle dock attaches to the sled and serves as a locking base and provides power and communications to the computer. There are different docks available depending on computer. A power junction box ships in the Mobile Collection kit. Attach this power junction box to the sled. When attached, the junction box on the sled should face the passenger side door of the vehicle. Install the sled on the passenger seat before mounting the MC3Lite radio. You must install the sled with the seat belt pretensioner. For more information within this document, see Seat Belt Pretensioner on page 13. The sled components are shown on the sled below. MC3Lite Vehicle Preparation and Hardware Installation Guide TDC-1548-002 Proprietary and Confidential 12 Installing MC3Lite Components ID Item Description Attaches to the vehicle passenger seat with the seat belt Mobile Collection sled and pretensioner system. to the Mobile Collection computer and provides a Mobile Collection vehicle dock Attaches secure base for the computer while in the vehicle. Provides power to the various Mobile Collection Junction box components. Attach the junction box prior to first use. Seat Belt Pretensioner The seat belt pretensioner makes the three-point safety harness in your vehicle function similarly to a lap seat belt. By using the pretensioner mechanism to cinch the mounting hardware very firmly into the junction of the seat back and the seat pad, the pretensioner restricts potentially hazardous equipment movement in the event of an impact. MC3Lite Vehicle Preparation and Hardware Installation Guide TDC-1548-002 Proprietary and Confidential 13 Installing MC3Lite Components Compared to two-point harnesses, three-point harnesses are designed to provide additional safety to occupants to lessen injury. By preventing the pay-out of seat belt webbing designed to protect people and instead using the pretensioner to immobilize equipment, a higher degree of protection is provided in the event of a collision. Through standardized safety testing of the Mobile Collection system, Itron has determined that preventing extensive rotation of the Mobile Collection equipment in a driver's side impact reduces the stress on mechanical systems to acceptable levels. Decreasing the amount of equipment rotation towards the driver prevents the fasteners holding the Mobile Collection computer and its dock to the sled from separating in a crash. The seat belt pretensioner can be used in vehicles equipped with single-pass seat-belt tongues and multiple-pass seat belt tongues. MC3Lite Vehicle Preparation and Hardware Installation Guide TDC-1548-002 Proprietary and Confidential 14 Installing MC3Lite Components To install the seat belt pretensioner • Follow the procedures in the Mobile Collector Sled and Pretensioner Installation Guide (TDC-0708-xxx). A DVD showing the installation is also included with your kit. These materials are located in a plastic sleeve on the underside of the sled. Junction Box The junction box distributes power from the vehicle to the MC3Lite radio and Mobile Collection computer. Install the junction box on the sled or pedestal mount before you install the MC3Lite system for the first time. The junction box must always remain attached to the sled or pedestal. To install the junction box 1. Remove the junction box from the MC3Lite kit. 2. Locate the sled or pedestal mount on which you are installing the junction box. In the following example, a sled is used. 3. Use a Phillips screwdriver to remove the two screws holding the junction box bracket in place. 4. Slide one end of the junction box into position over the bracket that is still attached. Be sure to orient the junction box according to the label on the sled or pedestal. The bracket fits into the recessed edge on the junction box. MC3Lite Vehicle Preparation and Hardware Installation Guide TDC-1548-002 Proprietary and Confidential 15 Installing MC3Lite Components 5. Insert the other bracket (the one you removed) into the junction box, making sure that both screw holes are visible through the bracket. 6. Insert and tighten both screws to secure the junction box to the sled or pedestal. Vehicle Docks Use the Mobile Collection vehicle dock to secure the Mobile Collection computer to either the sled or a pedestal mount in your vehicle. The vehicle dock provides power and communication connections between the Mobile Collection computer and Mobile Collector radio. There are two types of vehicle docks, depending on your computer. The FZ-G1 tablet dock comes with a tilt-swivel base that allows you to position the tablet for viewing when not driving. It comes pre-attached to the sled. For more information, see To tilt and swivel the tablet dock on page 24. The FZ-M1 tablet dock is for mounting on a customer-supplied pedestal. MC3Lite Vehicle Preparation and Hardware Installation Guide TDC-1548-002 Proprietary and Confidential 16 Installing MC3Lite Components Tablet and Computer Dock Parts List FZ-G1 Tablet Dock MC3Lite Vehicle Preparation and Hardware Installation Guide TDC-1548-002 Proprietary and Confidential 17 Installing MC3Lite Components FZ-M1 Tablet Dock The following table shows the key parts for each computer dock. ID Description Barrel lock (on back) Latch handle Latch hook Docking connector and ground pins To attach the tablet to the vehicle dock Refer to the instructions that come with your computer and dock. 1. Ensure the dock is unlatched by pulling the latch handle down. MC3Lite Vehicle Preparation and Hardware Installation Guide TDC-1548-002 Proprietary and Confidential 18 Installing MC3Lite Components 2. Holding the tablet in landscape position, angle the bottom of the tablet towards the dock's connectors. MC3Lite Vehicle Preparation and Hardware Installation Guide TDC-1548-002 Proprietary and Confidential 19 Installing MC3Lite Components 3. Gently push the tablet into the dock's connector and ground pins. Slowly lower the tablet to the dock ensuring that the tablet's connectors and the dock's connectors are aligned. MC3Lite Vehicle Preparation and Hardware Installation Guide TDC-1548-002 Proprietary and Confidential 20 Installing MC3Lite Components 4. Once seated, pull the latch handle up until it snaps in place over the front of the tablet. Note: The latch handle moves the latch hook into place over the front of the tablet. MC3Lite Vehicle Preparation and Hardware Installation Guide TDC-1548-002 Proprietary and Confidential 21 Installing MC3Lite Components 5. When the latch hook is on the top of the tablet, the tablet is now securely latched to the dock. MC3Lite Vehicle Preparation and Hardware Installation Guide TDC-1548-002 Proprietary and Confidential 22 Installing MC3Lite Components 6. Best practice is to now lock the tablet in place. See Locking and Unlocking the Table Dock on page 23. To lock and unlock the tablet dock When the tablet is attached, the dock must be locked to properly secure the tablet. MC3Lite Vehicle Preparation and Hardware Installation Guide TDC-1548-002 Proprietary and Confidential 23 Installing MC3Lite Components • Locking the dock. Insert the dock key in the barrel lock and turn it clockwise until the lock is in the locked position. • Unlocking the dock. Insert the dock key in the barrel lock and turn it counterclockwise towards the unlock symbol until the lock is in the unlocked position. To tilt and swivel the tablet dock Tilt MC3Lite Vehicle Preparation and Hardware Installation Guide TDC-1548-002 Proprietary and Confidential 24 Installing MC3Lite Components • Rotate the tilt handle towards the bottom end of the sled to loosen the tablet dock. • Lift the tablet dock to the desired position. Rotate the tilt handle towards the top end of the sled to tighten the tablet dock in the desired position. MC3Lite Vehicle Preparation and Hardware Installation Guide TDC-1548-002 Proprietary and Confidential 25 Installing MC3Lite Components Swivel When the sled and tablet dock are in a vehicle, the tablet dock can only swivel towards the driver, up to 90 degrees. The swivel hardware is located where the tablet dock attaches to the sled (see the following illustration). MC3Lite Vehicle Preparation and Hardware Installation Guide TDC-1548-002 Proprietary and Confidential 26 Installing MC3Lite Components • Grasp the tablet dock with both hands. Firmly rotate the dock towards the driver until you reach the desired position. To prevent the tablet dock from moving during its use, the swivel mechanism is tight, thus it may be hard to swivel. Mounting the MC3Lite in the Vehicle The MC3Lite is mounted in a harness with clips so that it can attach to either a bucket or bench seat in a vehicle. The MC3Lite is shipped in its vehicle mount with the straps set up for a bucket seat. The bench straps are included with the MC3Lite. If you are using a sled in either the bucket- or bench-style seat arrangement, you must attach the MC3Lite radio high enough on the seat-back to leave room for the sled and Mobile Collection computer to fit on the seat beneath the radio. Sled Systems. Mount the MC3Lite high enough on the seat back (as shown in the following example) so the sled and Mobile Collection computer fit beneath the radio on the seat. MC3Lite Vehicle Preparation and Hardware Installation Guide TDC-1548-002 Proprietary and Confidential 27 Installing MC3Lite Components Pedestal Systems. The MC3Lite radio can be attached to the lower portion of the seat, as shown below. To mount the MC3Lite radio on a bucket seat 1. Position the harnessed MC3Lite radio so that the unit's connectors and handle face towards the passenger-side door when mounted to either the front or the back of the passenger seat. MC3Lite Vehicle Preparation and Hardware Installation Guide TDC-1548-002 Proprietary and Confidential 28 Installing MC3Lite Components 2. Extend the mounting straps from the driver-facing side of the vehicle mount (1), wrap them around the seat back, and buckle them to the opposite side of the vehicle mount (2). 3. Tighten the straps until the MC3Lite is secure against the seat-back. Vehicle Sled The MC3Lite rides in a harness that attaches to a bucket- or bench-style passenger seat. The Mobile Collection sled is equipped with a dock for the computer and a junction box for power connectors. The junction box must be attached to the sled prior to use. The sled should be mounted on the seat before the MC3Lite radio is attached. The MC3Lite must be mounted high enough on the seat so that the right side ports on the Mobile Collection computer are accessible. Vehicle Sled Parts List The following illustration shows the sled components installed in a vehicle. MC3Lite Vehicle Preparation and Hardware Installation Guide TDC-1548-002 Proprietary and Confidential 29 Installing MC3Lite Components ID Item MC3Lite radio Vehicle dock not shown Computer Description Contains components necessary for collecting mobile reads, such as the processors, receivers, and GPS equipment. Provides a communication link between the Mobile Collection computer and the MC3Lite radio. Also provides power to the computer. The Mobile Collection computer attaches to the vehicle dock. Secures the sled in the vehicle. Seat belt pretensioner Junction box Sled A properly installed sled is vital to ensure your safety while collecting reads. Receives power from the vehicle and distributes it to the MC3Lite radio, the Mobile Collection computer, and optional equipment. Attaches to the passenger seat of a vehicle and secures the Mobile Collection computer and the dock in place. MC3Lite Connectors The top of the MC3Lite radio contains the power and communications connectors, as well as a fabric and rubber handle used to carry the radio. The connections on the MC3Lite include the following. MC3Lite Vehicle Preparation and Hardware Installation Guide TDC-1548-002 Proprietary and Confidential 30 Installing MC3Lite Components ID Connector Description An LED that indicates the status of the GPS antenna. GPS LED indicator • A lit LED indicates that the GPS antenna is operating properly. • An unlit LED indicates that the GPS antenna is not operating properly and should be serviced. For more information, see Connecting the GPS and Data Cables on page 36. An LED that turns on when the MC3Lite is receiving power. Power indicator USB Main antenna • A solid LED indicates that the power is on and the radio is connected to the Mobile Collection computer via the USB cable. • A flashing LED indicates the power is on, but the radio is not connected to the Mobile Collection computer via the USB cable. Connects the Mobile Collection computer to the MC3Lite radio. Connector for the roof-mounted omni-directional antenna cable. Input that receives the connector running to the vehicle power source to provide power to the MC3Lite. Vehicle power In addition to wiring the power cable directly to the vehicle, a 12V auxiliary power cable is available. Itron recommends the use of the permanent solution for better power sourcing. Caution: When using the auxiliary power cable, always disconnect this cable from the power source when not in use. Failure to do so could result in a dead vehicle battery. Fuse holder Holder that accepts standard automotive 12V (15amp) AGC fuses (1 included) to protect internal circuitry from power surges by the vehicle. GPS antenna connector Connects the MC3Lite to the roof-mounted GPS antenna. Connecting the Power Cables Power to the Mobile Collection components is distributed through the junction box on the side of the sled. There are three power cables that must be connected. MC3Lite Vehicle Preparation and Hardware Installation Guide TDC-1548-002 Proprietary and Confidential 31 Installing MC3Lite Components • Vehicle power to the junction box • Junction box to the Mobile Collection vehicle dock • Junction box to the MC3Lite Mobile Collection does not use the auxiliary (AUX) outlet. Power Cable Connections Table The following example shows an MC3Lite radio and sled for a tablet with all the power cables connected. ID Connection (Label) Power in to MC3Lite radio (POWER IN) Auxiliary outlet (AUX) Power out to MC3Lite radio (RF UNIT) Power in from vehicle (POWER IN) Power out to the dock (LAPTOP DOCK) Description Power receptacle on MC3Lite radio. Mobile Collection no longer uses the auxiliary outlet. Connection from junction box to MC3Lite radio. Power source input from the vehicle's battery. This connection is hard-wired to the vehicle battery. Connection from junction box to the vehicle dock. The vehicle dock secures the Mobile Collection computer in place while you drive a route, and provides power and communication connections for the computer. The vehicle MC3Lite Vehicle Preparation and Hardware Installation Guide TDC-1548-002 Proprietary and Confidential 32 Installing MC3Lite Components ID Connection (Label) Description dock is attached to either a sled or pedestal mount in the vehicle (a sled is pictured in this example). Note: Although this is labeled LAPTOP DOCK, it is used for any computer dock. To connect the vehicle power to the sled • Plug the vehicle power cable into the POWER IN receptacle on the junction box that is either mounted on the sled or the pedestal. Note: To remove the cable, pull the silver tab on the power cable back. Twist the connector so the silver tab lines up with the labeling on the junction box, and release the tab to unlock it. Then gently pull back on the connector to remove it. • The other end of the power cable can be hard-wired to the vehicle battery as described in Installing the Power Supply Cable on page 5. It can also be plugged into the 12v power supply. To connect power to the Mobile Collection dock Note: The tablet power supply, input cable, and USB cable come pre-attached to the dock. MC3Lite Vehicle Preparation and Hardware Installation Guide TDC-1548-002 Proprietary and Confidential 33 Installing MC3Lite Components • If needed, plug the red and blue end of the cable into the LAPTOP DOCK receptacle on the junction box. Note: To remove the cable, pull the silver tab on the power cable back. Twist the connector so the silver tab lines up with the labeling on the junction box, and release the tab to unlock it. Then gently pull back on the connector to remove it. To connect power to the MC3Lite • Plug one end of the Input power cable (CBA-0269-001) into the RF UNIT receptacle on the junction box MC3Lite Vehicle Preparation and Hardware Installation Guide TDC-1548-002 Proprietary and Confidential 34 Installing MC3Lite Components Note: To remove the cable, pull the silver tab on the power cable back. Twist the connector so the silver tab lines up with the labeling on the junction box, and release the tab to unlock it. Then gently pull back on the connector to remove it. • Plug the other end into the power in receptacle on the radio. Connecting the Antenna The omni-directional RF antenna has either a fixed-base that is permanently attached to the vehicle or a magnetic base that can be attached to and removed from the vehicle as necessary. When deciding where to mount the antenna, consider the following. • Choose a flat area on the vehicle's roof, where the metal of the roof is 0.02-0.04 inches thick. • Install the antenna a minimum of 12 inches—recommended 30 inches—from any other antennas or metal structures on the vehicle’s roof that could disrupt communication with endpoints. • To meet RF exposure safety requirements, the antenna must be installed 7.9 inches (20 cm.) from where any bystanders might be. To connect the antenna to the MC3Lite • Connect the omni-directional RF antenna cable to the MAIN ANTENNA connector on the MC3Lite. Be sure to properly tighten the connector. A loose connection can lead to poor radio and read performance. MC3Lite Vehicle Preparation and Hardware Installation Guide TDC-1548-002 Proprietary and Confidential 35 Installing MC3Lite Components Note: Antenna cables from previous Mobile Collection systems might not be compatible with the connector on your new MC3Lite. Install the omni-directional antenna that is provided with your new MC3Lite system. If needed, a type N to TNC adapter (part number CON-0419-001) can be ordered from Itron. Contact Itron Customer Service at 1-877-487-6602. Connecting the GPS and Data Cables GPS and meter data is received and transferred between the MC3Lite and the Mobile Collection computer through a USB cable connecting the vehicle dock to the MC3Lite. Data Cables Connections Table The following picture shows a Mobile Collection system (with a tablet secured in a tablet dock) with all the data cables connected to their respective components. ID Connection (Label) RF radio antenna (MAIN ANTENNA) Description RF radio antenna connection on MC3Lite radio. Receives endpoint signals. MC3Lite Vehicle Preparation and Hardware Installation Guide TDC-1548-002 Proprietary and Confidential 36 Installing MC3Lite Components ID Connection (Label) GPS antenna (GPS) USB data cable (USB) USB data cable Description GPS antenna connection to MC3Lite radio. Receives GPS signal for vehicle location and tracking. USB data output from MC3Lite radio. GPS and meter data is transferred from the radio to the computer through this cable. USB data input on the vehicle dock. Data from the MC3Lite radio is transferred to the Mobile Collection software running on the Mobile Collection computer. To connect the USB data cable to the radio • Ensure that the rectangular end of the USB data cable is inserted into the Mobile Collection vehicle dock USB port. Note: The USB cable is connected to the vehicle dock at the factory and is secured with a cable tie. Do not remove this cable tie or unplug the USB cable from the vehicle dock. The cable tie helps ensure a secure connection and should never be disconnected. • Plug the round end of the USB cable connector into the USB-labeled receptacle. To connect the GPS antenna cable • Attach the GPS antenna cable from the roof antenna to the connector on the MC3Lite radio labeled GPS. Note: When powered on, the LED indicator is lit to indicate that the GPS antenna is functioning properly. If the LED indicator is not lit, disconnect and reattach the cable to the GPS antenna connector. If the LED indicator is lit, continue installing your Mobile Collection system. If the LED indicator remains unlit, contact Itron support. MC3Lite Vehicle Preparation and Hardware Installation Guide TDC-1548-002 Proprietary and Confidential 37 Installing MC3Lite Components Removing the MC3Lite System At some point, you may need to remove the Mobile Collection system from the vehicle. This consists of two tasks. Task Action Shut down and remove the Mobile Collection computer from the vehicle dock. Disconnect the cables within the vehicle. Leave the cables in the vehicle for the next installation of the system See... To remove the Mobile Collection computer from the vehicle dock on page 38 To disconnect the cables on page 38 To remove the Mobile Collection computer from the vehicle dock 1. In the Mobile Interface application, stop processing reads. Consult your application software documentation. 2. Shut down the Mobile Collection computer by selecting Start > Shut Down. Note: Ensure that you shut down and properly power off the Mobile Collection computer before going any further. Damage can occur to the computer or the vehicle dock if the computer is removed while powered on. 3. Turn off the vehicle. 4. Disconnect any cables attached directly to the Mobile Collection computer. 5. Unlock the Mobile Collection computer from its dock. 6. Gently lift the Mobile Collection computer up and away from its dock. To disconnect the cables 1. Before beginning, ensure that you have shut down and removed the Mobile Collection computer from the vehicle dock. See To remove the Mobile Collection computer from the vehicle dock on page 38. 2. Unplug the cables from the MC3Lite radio. 3. Unplug all the cables from the Mobile Collection vehicle dock except for the USB cable. 4. Unplug the cables from the sled or pedestal junction box. 5. Release the mounting clips on the MC3Lite harness and remove the MC3Lite radio. 6. Unbuckle the seat belt securing the sled to the passenger seat and remove the sled from the vehicle. Leave the pretensioner attached to the seat belt. MC3Lite Vehicle Preparation and Hardware Installation Guide TDC-1548-002 Proprietary and Confidential 38 Chapter 4 MC3Lite System Maintenance Regularly perform these basic maintenance procedures to ensure optimal performance of your Mobile Collection hardware system. • Inspecting Antenna Connectors and Cables on page 39 • Inspecting the Antenna Base and Whip on page 39 • Cleaning the Antenna on page 40 • Replacing the Antenna Gasket on page 40 Inspecting the Antenna Connectors and Cables The connections and cables to the radio typically experience the most wear. Many customers remove the radio on a daily basis. Removing and installing the connectors daily can cause the cable and connector to begin separating. This is considered normal wear and tear. The coax cables (used in the magnetic mount base) can be damaged if they are accidentally pinched in a window or door jamb. Any damage to the coax cables or the connectors leads to decreased read performance and transmitter failures due to high reflected power. Create a regular maintenance schedule and inspect the following. • Coax cables. ◦ Ensure the cable is not loose from the connector. ◦ Inspect for hard kinks or bends in the cable, which can cause an electrical short. ◦ Inspect for cuts or nicks in the cable. • Coax shield. Do not expose the shield at the connector or anywhere along the cable. • Connector. The center pin of the connector should not be recessed or pushed in to the connector housing. Replace the entire antenna base if the cables or connectors are damaged. Contact Itron Support Service if you need any assistance. Inspecting the Antenna Base and Whip The antenna whip is the radiating element that both transmits and receives the signals for the Mobile Collection System. The whip attaches to a base. The base is either mounted through the roof of the vehicle, or is a magnet mount. Moisture can build up between the base and the whip. This moisture buildup leads to oxidation and corrosion which results in a loss of signal quality. Evidence of moisture buildup (oxidation) is usually light and hazy in appearance. The appearance of darker areas or spots indicates a more severe condition which may lead to corrosion. MC3Lite Vehicle Preparation and Hardware Installation Guide TDC-1548-002 Proprietary and Confidential 39 MC3Lite System Maintenance To inspect the antenna base and whip 1. Create a maintenance schedule and look for the following. • Oxidation, corrosion, and dirt on the antenna base. • Oxidation, corrosion, and dirt on the whip. • Missing contact element in the whip. • Loose or damaged coax cable at the antenna base. • Missing or damaged O-ring gasket. 2. Use a good contact cleaner to clean the area if oxidation or corrosion is found. Follow-up with a good conductive protectant. Contact Itron Support Service if you need any assistance. Cleaning the Antenna Regular cleaning is recommended to maintain both the performance and the appearance of your omni-directional RF antenna. • Clean the antenna in the same manner as your vehicle. Apply a quality car wax to the antenna and base to help protect the finish and extend the life of the antenna. Replacing the Antenna Gasket Inspect the gasket regularly to verify that it is intact, free from debris, and properly seals the antenna and base. To maintain the integrity and performance of the antenna, Itron recommends that you replace the gasket located in the antenna base minimally once a year. For more information about ordering the gasket, log onto Itron Acess or contact Itron Support Services at 1-877-487-6602. The replacement gasket part number is MSE-0210-001, which includes six gaskets. To replace the antenna gasket 1. Turn the antenna counter-clockwise to remove it from the base. 2. Remove the gasket (1) from the base (2). MC3Lite Vehicle Preparation and Hardware Installation Guide TDC-1548-002 Proprietary and Confidential 40 MC3Lite System Maintenance 3. Place a new gasket on the base and push it firmly into place. 4. Ensure that the gasket is level with the antenna base to prevent pinching when the antenna is reconnected. 5. Reconnect the antenna to the base by turning it clockwise until it is firmly seated on the base. MC3Lite Vehicle Preparation and Hardware Installation Guide TDC-1548-002 Proprietary and Confidential 41
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