JUMO and KG WTRANST01 Wireless temperature probe User Manual B90 2930 0gb

JUMO GmbH & Co. KG Wireless temperature probe B90 2930 0gb

User Manual

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Document ID937718
Application IDE04vN3KADwY9Sy9WP6Z58g==
Document DescriptionUser Manual
Short Term ConfidentialNo
Permanent ConfidentialNo
SupercedeNo
Document TypeUser Manual
Display FormatAdobe Acrobat PDF - pdf
Filesize55.57kB (694640 bits)
Date Submitted2008-05-07 00:00:00
Date Available2008-05-07 00:00:00
Creation Date2008-04-29 15:06:04
Producing SoftwareAcrobat Distiller 5.0.5 (Windows)
Document Lastmod2008-04-29 15:06:04
Document TitleB90.2930.0gb.book
Document CreatorFrameMaker 7.0
Document Author: WiegandM

JUMO Wtrans RF-Series
Wireless temperature probe T01.G1
B 90.2930.0
Operating Instructions
04.08/00489934
This device complies with Part 15 of the FCC Rules and with RSS-210 of Industry Canada.
Operation is subject to the following two conditions:
(1) this device may not cause harmful interference, and
(2) this device must accept any interference received, including interference that may
cause undesired operation.
This equipment has been tested and found to comply with the limits for a Class A digital
device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial
environment. This equipment generates, uses, and can radiate radio frequency energy and,
if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the
interference at his own expense.
This Class A digital apparatus complies with Canadian ICES-003.
Changes or modifications made to this equipment not expressly approved by
JUMO GmbH & Co. KG may void the FCC authorization to operate this equipment.
USA
FCC ID
VT4-Wtrans T01
Canada
IC
7472A-Wtrans T01
Contents
Introduction ...................................................................................................5
1.1
1.2
1.3
1.4
Safety Advice .........................................................................................................................5
Description ............................................................................................................................5
Block structure ......................................................................................................................6
Dimensions ............................................................................................................................6
Identification of the Device Version .............................................................7
2.1
2.2
2.3
2.4
Type details ...........................................................................................................................7
Serial accessories ..................................................................................................................7
Accessories ...........................................................................................................................7
Order details ..........................................................................................................................8
Prepare Probe ................................................................................................9
3.1
3.2
3.3
3.4
Insert battery ..........................................................................................................................9
Safety advice for lithium batteries .......................................................................................10
Disposal of lithium batteries ................................................................................................10
Apply colour code of the probe ...........................................................................................10
Range of Transmission ...............................................................................11
4.1
4.2
General remarks on wireless transmission ..........................................................................11
Impairment of the range of wireless transmission ...............................................................11
Setup-Program ............................................................................................15
5.1
5.2
5.3
General remarks on the setup program ...............................................................................15
Establishing of a connection between PC and probe .........................................................16
Enter customised parameters via the setup program ........................................................18
Appendix ......................................................................................................21
6.1
Technical data .....................................................................................................................21
1 Introduction
1.1
Safety Advice
This instructions manual contains advice that you should consider for your own safety as well as for the prevention of material damage. The individual items of advice are
supported by signs and are utilised in this manual as indicated.
Please read this instructions manual carefully before you put the probe into operation.
Please keep this manual in a place that is accessible for all users of the probe.
In the event that problems occur on starting up the probe, we expressively ask you
not to carry out any manipulations, as these could endanger your warranty claim!
Warning signs
CAUTION!
This symbol in combination with the signal word indicates that a material damage or a loss
of data might occur if the appropriate precautious measures are not taken.
Note signs
NOTE!
This symbol is an indication for an important piece of information about the product and/or
its handling or possible additional advantage.
1.2
REFERENCE!
This symbol refers to further information in other sections, chapters or manuals.
Description
In connection with suitable Wtrans receivers, the Wtrans probe is used for the mobile
and stationary measurement of temperatures within the range of -30 to +260 °C. The
ambient temperature of the electronic components in the handle may be -30 to +85
°C. The measured temperature value is transmitted wireless to the receiver of the
Wtrans system. The radio frequency within the ISM band is 868.4 MHz or 915 MHz.
These frequencies are largely insensitive with regard to external perturbations and
enable transmissions in crude industrial conditions. If the recommended antenna wall
mounting is used, the maximum open air range is 300 m.
The handle contains the transmitter unit of the resistance thermometer. The unit is designed to be resistant against vibrations, oils and acids.
The protection class is IP67. The stainless steel thermowell is available with a flat,
concentric or oblique insertion tip. The fitting length extends from 50 to 1000 mm.
The measuring insert contains a serial Pt 1000 temperature sensor to EN 60 751,
Class A in 3-wire-circuit.
1 Introduction
1.3
Block structure
Figure 1:
1.4
Dimensions
Figure 2:
Block structure of the probe
Type 202930/10 ... (left),
Type 202930/10 ... with process connection (right)
2 Identification of the Device Version
2.1
Type details
Position
The type details are embossed by laser onto the protective tube.
Content
These details include important information, which, among others, incorporates the
following:
Description
Example
Fabrication-Number (F-No)
0070033801207430006
Probe Identification (probe-ID)
123
Transmission Frequency
868.4 or 915
F-No
By means of the fabrication number the device can be identified by the manufacturer.
From the fabrication number, the date of production can be gathered (year/week). In
this number the date is represented by the positions 12, 13, 14, 15.
Example: F-No = 0070033801207430006
This device was manufactured in calendar week 43. in 2007.
Probe Identification (probe-ID)
Probe identification is provided by the factory. It must be entered or activated at the
receiver unit, in order to obtain a connection between the probe and the receiver. The
probe identification can be modified and customised by means of the setup program.
Transmission Frequency
Transmission frequency indicates the frequency or the frequency band range with
which the device transmits information. Up to 10 different frequencies can be configured in the 915 MHz band.
2.2
Serial accessories
•
•
•
2.3
Operating instructions B 90.2930.0
Lithium battery 3.6V, 2.1Ah
Four colour rings from silicone (white, green, red, blue) for visual identification of
the probe
Accessories
Article
Sales No.
Setup program on CD-ROM, multilingual
90/00488887
Lithium battery 3.6 V, 2.1 Ah
90/00489044
Four colour rings from silicone (white, green, red, blue)
for visual identification of the probe
90/00489047
PC interface with USB/TTL converter, adapter (socket) and adapter (pins)
70/00456352
PC interface with TTL/RS232 converter and adapter (socket)
70/00350260
2 Identification of the Device Version
2.4
Order details
(1)
902930/10
1006
4,5
100
150
200
...
(2)
Operating temperature in °C
-30 to +260°C
(3)
Measuring insert
1x Pt 1000 in 3-wire circuit
(4)
Tolerance class to EN 60 751
class A
(5)
Thermowell diameter D in mm
Ø 4mm
Ø 4.5mm
Ø 6mm
(6)
Fitting length EL in mm (50 ≥ EL ≤ 1000)
100mm
150mm
200mm
please specify in plain text (50mm steps)
(7)
Insertion tip
flat
concentric, angled at 25°
oblique, angled at 45°
(8)
Transmission frequency
ISM band 868.4 MHz (Europe)
915 MHz (America, Australia, Canada and New Zealand)
(9)
Process connection
none
Screw connection G 3/8
Screw connection G 1/2
10
20
000
103
104
JUMO Wtrans RF-Series
wireless temperature probe T01.G1
596
000
778
Basic type
(10) Extra codes
none
customer-specific transmission interval, factory setting 10 s
(please specify in plain text between 1 to 3600 s)
(1)
Order code
Order example
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10)
902930/10 - 596 - 1006 - 2 - 4 - 100 - 1 - 10 - 000 / 000
3 Prepare Probe
3.1
Insert battery
For the energy supply of the probe, a lithium battery 3.6V, 2.1Ah is provided as a standard. The service expectancy of the battery depends on the transmission interval and
the ambient temperature and will be approx. one year for the settings made in the factory (transmission interval 10 sec and room temperature).
3(5)
mm
. 25
ca
3(5)
7.2
7.1
Figure 3:
Insert battery
Step
What to do:
Screw open the handle counter-clockwise and withdraw one half of the handle.
Pull out the circuit board from the handle by approx. 25 mm.
Loosen the screwed clamps of the minus pole and the plus pole by means of a
screw driver.
Insert the plus pole of the battery into the screwed clamp indicated by (+). Tilt the
battery and insert its minus pole into the screwed clamp indicated by (-).
Re-fasten the screwed clamps of the minus and plus poles by means of a screw
driver.
Slide the circuit board back into the handle to the stop.
Screw together the handle and the half of the handle in clockwise direction.
In doing this, please ensure the correct position of the two black gaskets 7.1 and
7.2 at the two halves of the handle! When replacing the battery, please also
replace the two gaskets by those provided with the new battery.
CAUTION!
On incorrect polarisation, the probe will not function.
Both the battery and the electronics of the probe can be damaged.
Please ensure correct polarisation of the battery.
3 Prepare Probe
3.2
Safety advice for lithium batteries
Ö www.tadironbatteries.de
3.3
Disposal of lithium batteries
Please only replace a lithium battery by an identical type.
Please dispose of all batteries in accordance with the statutory regulations according
to the Circular Economy Act and the Waste Act as well as the local provisions.
The contact points of batteries that have not completely been electrically discharged
must be insulated. Disposal together with domestic waste is expressively prohibited.
You can deliver them cost-free at local collection points or in retail shops in your proximity.
3.4
Apply colour code of the probe
Figure 4:
Apply colour code onto the probe
In the factory, the probe is provided with four coloured silicone rings (white, green,
red and blue), by means of which the probe can unambiguously be optically classified.
These rings can be individually combined and are slid onto the shaft of the probe. In
total, 25 options of colour combination coding can be obtained through this.
10
4 Range of Transmission
4.1
General remarks on wireless transmission
Radio signals are magnetic waves with their signal becoming weaker on their path
from the probe to the receiver (this phenomenon is referred to as loss). Both the electric and the magnetic field strength are decreased inversely proportional to the
squared distance between the probe and the receiver.
In addition to this natural limitation of the range of transmission, a reduced transmission range can also occur due to other circumstances:
• Reinforced concrete walls, metal devices or surfaces, heat insulation or metal
evaporated heat protection glass reflect electro-magnetic waves and therefore a
so-named radio shadow or blind spot occurs behind such objects.
• Radio shadows within the transmission link
• The antenna is installed in too low a position, therefore mount antenna in as high
a position as possible above the floor within a visual range between probe and
receiver.
A few guiding values on penetration by radio signals:
Materials
Penetration
wood, gypsum, non-laminated glass
90 to 100%
walling/brickwork, chipboards/fibreboards
65 to 95%
glass-fibre reinforced concrete
10 to 90%
metal, aluminium casings
0 to 10%
The maximum transmission range between the probeprobe and the receiver is 300
meters in a free field. Ideal reception can be obtained if visual contact can be maintained between the receiver and the probe.
In case the receiver is installed in a switching cabinet, behind concrete walls or concrete ceilings, it is indispensable for the antenna to be installed in a wall-mount fashion and including an antenna conduit.
4.2
Impairment of the range of wireless transmission
Collision due to prevalence of too many probes
For a comparatively large number of probes, the transmission interval should not be
set too short, as otherwise the transmission frequency will superfluously be occupied. A short interval means a higher volume of data on the selected frequency, which
can lead to collisions with other probes. Through such collisions telegrams might be
destroyed during radio transmission.
11
4 Range of Transmission
12
Figure 5:
Telegrams of one probe are transmitted to the receiver collision-free.
Figure 6:
Telegrams of various probes increasingly collide in the air as the transmission medium.
Figure 7:
Increase of faults in dependency of the number of probes
(Interval of transmission 1 s)
4 Range of Transmission
As illustrated in figure 7, the fault curve climbs steeply, if a critical number of probes
is reached, as the air, functioning as the transmission medium, is increasingly occupied.
Even with as few as two probes, faults cannot be excluded to 100%.
For this reason, limitation to a maximum number of 16 probes is recommended for
the shortest transmission interval of 1 second, as the fault ratio already strongly increases from 24 probes.
External probes
However, faults can also arise for a small number of probes; they may be caused by
other influences from the environment.
External probes might also use the same frequency. In the event that they operate
without the „Listen before Talk“ function, they arbitrariliy transmit information on the
same frequency without observing the operations and priorities of the other probes.
Hence, if for example a probe transmits its radio telegram, and an external probe is
simultaneously doing the same, the radio telegram will be destroyed. As the probes
are not able to check their own transmission while transmitting, a fault will not be detected.
Electrical equipment
In crude industrial environment radio telegrams can be destroyed for example
through frequency converters, electric welding equipment or insuficiently shielded
PCs, audio-visual equipment, electronic transformers, ballasts, etc. Other components may also generate bursts that are located on the same frequency.
Determination of the maximum number of probes
In the event that for a transmission interval of 1sec a number of more than 16 probes
is to be installed, a longer transmission interval must be set, in order for the fault rate
not to increase further.
Example:
16 probes wiht 1 sec transmission interval Ⳏ 32 probes with 2 sec transmission interval
For an even further increase of the number of probes, the following example illustrates the calculation below.
Example:
16 probes with 1 sec transmission interval Ⳏ 48 probes with 3 sec transmission interval
(theoretically)
From a transmission interval of ≥ 3 sec the telegram will be sent twice. As a consequence, the number of applicable probes is reduced by half.
16 probes with 1 sec transmission interval Ⳏ 24 probes with 3 sec transmission interval
(effectively)
The same phenomenon re-occurs for a transmission interval of ≥ 60 sec. From this
transmission interval, the telegram will be sent three times.
Elimination of Faults
At the receiving end, fault arising through lost telegrams - regardless whether through
external sources of interferrence or through collisions due to a large number of
probes - can be bypassed by means of the parameter „radio-timeout“. The value last
13
4 Range of Transmission
received will then be maintained over 2 … 10 transmission intervals and only then the
alarm radio-timeout will be activated (display „----“).
Through this function short-term faults or interferrences will be bridged and to do not
lead to an error.
NOTE!
For collisions due to too large a number of probes, the factors „number of probes“, „transmission intervals“ and at the receiving end „radio-timeout“ must be observed and modified,
if applicable.
14
5 Setup-Program
5.1
General remarks on the setup program
This setup program may be used to configure probes and receivers with a PC. The
configuration data can be stored on data carriers and printed out.
Configurable parameters are:
• Probe ID
• Transmission interval
• Transmission frequencies (only at 915 MHz)
The factory settings are:
• Probe ID (continuous)
• Transmission interval 10 s
• Transmission frequency 868.4 MHz or 915.4 MHz
The setup program allows to overwrite modified parameters with the factory setting
at any time.
The connection between the probe and the PC is estabilshed using a PC interface
(USB/TTL or TTL/RS232 converter).
Abbildung 8:
Setup program of the probe
15
5 Setup-Program
5.2
Establishing of a connection between PC and probe
The connection between the probe and a PC is established by means of a PC interface TTL/RS232-translator and adapter (socket) or USB/TTL-translator and adapter
(socket).
TTL/RS232
Abbildung 9:
16
Connection between PC and probe
established via TTL/RS232-translator and adapter-socket
Laptop/PC
adapter-socket 4-pole
RS232-jack
probe interface
Step
What to do:
Plug RS232-jack (2) into the Laptop/PC (1).
Plug adapter-socket, 4-pole (3), onto the interface of the probe (4).
5 Setup-Program
USB/TTL
Abbildung 10: Connection between PC and probe
established via USB/TTL-translator and adapter-socket
Laptop/PC
Post-type adapter for modular lines
USB-jack
Adapter-socket, 4-pole
USB-socket
Probe interface
USB/TTL-translator
Western plug RJ-45
Please establish the following connections for the setup of the USB/TTL-translator:
Step
What to do:
Plug the USB-jack of the USB-line (2) into the Laptop/PC (1).
Plug the USB-socket of the USB-line (3) into the jack of the USB/TTL-translator
(4).
Plug the Western plug RJ-45 (5) of the modular line into the socket RJ-45
of the USB/TTL-translator (4).
Plug the adapter-socket, 4-pole (7), onto the post-type adapter of the modular
line (6).
Plug the adapter-socket, 4-pole (7), onto the interface of the probe (8).
CAUTION!
Please ensure that at any time for the connection between PC and probe a battery is used
that is not in the state „low battery“.
With low batteries, interface problems might occur, which in turn may lead to incorrecti configurations or a loss of data.
17
5 Setup-Program
5.3
Enter customised parameters via the setup program
Parameters
As of factory
Value range / selection
Identification of the
probe
(probe-ID)
deactivated
1 to 99999
transmission interval 10s
1 to 3600sec
transmission frequency
868.4 MHz
for 868 MHz-hardware
912.6 MHz
913.0 MHz
913.6 MHz
914.0 MHz
914.6 MHz
915.4 MHz
916.0 MHz
916.4 MHz
917.0 MHz
917.4 MHz
for 915 MHz-hardware
868,4 MHz
915 MHz
NOTE!
For a transmisison interval of > 10 sec, a so-named link telegram will be transmitted by the
probe, i.e. for a period of 30 minutes, telegrams will be transmitted in the 10 sec interval as
set by the manufacturer, only after this period, telegrams will be sent in the set interval.
NOTE!
As soon as the setup plug is plugged in, the probe automatically transmits telegrams in a
transmission interval of 1 sec, in order for the receiver to immediately recognised the modifications. After disconnecting the setup plug, the telegrams will be sent in the set transmission interval.
Explications
Probe identification (probe-ID)
The probe identification (probe-ID) is an unambiguous number with a maximum of 5
positions, that is recognised by the receiver. The ID can individually be modified, e.g.
in order to obtain a better overview for a machine. However, it must be observed that
one ID is only allocated once within a company, as probes with the same ID cannot
be distinguished by a receiver, even for large distances.
Transmission interval
This parameter defines, in what interval data will be sent to a receiver. The setting of
the parameters „transmission interval“ has an effect on the service life of the battery.
Therefore, the selection should be made with caution and not exclusively in consideration of the transmission quality.
Transmission frequency
The transmission frequency determins the frequency band, in which the data will be
transmitted to a receiver. In Europe, the transmission frequency has been set to
868.4 MHz, as special regulations have been determined for the ISM band (industrialscientific-medical) with regard to transmission interval and transmission power.
In the 915 MHz-frequency band ten frequencies may be configured.
18
5 Setup-Program
19
5 Setup-Program
20
6 Appendix
6.1
Technical data
Analog input
Measuring input
Pt 1000 to EN 60 751, Class A in 3-wire circuit
Operating temperature range
-30 to +260°C (relating to the thermowell unit,
approx. 22 mm below the handle)
Accuracy
of the temperature sensor
≤ ±0.15K ±0.002K * t
Output (radio transmission)
Probe ID
max. 5-digit ID, factory setting,
can be configured by the customer
Transmission interval
configurable from 1 to 3600 s (factory setting 10 s)
Transmission frequency
ISM band 868.4 MHz (Europe) or
915 MHz (America, Australia, Canada and New Zealand);
within the frequency band 915 MHz, ten frequencies may
be configured
Transmission power
+10 dBm
Open-air range
max. 300 m, if the antenna wall mounting
and 3 m antenna cable are used on the receiver side
Output signal
882.2 to 1977.1Ohm Ⳏ -30 to +260°C (resolution 17 bit)
Response time
t0.9 ≤ 10s
Calibration accuracy
of the electronic components
≤ ±0.05%a
Configuration
with setup program
Configurable parameters
Probe ID (max. 5-digit ID), transmission interval
Voltage supply
Lithium battery
Voltage: 3.6V, nominal capacity: 2.1Ah
Service life
approx. 1 year with factory setting and at room temperature
(short transmission intervals and high or low ambient temperature reduce the service life of the battery)
Battery replacement
only use Lithium batteries in original packaging
All accuracy details in % from the measuring range of 290°C.
21
6 Appendix
Ambient factors
Ambient temperature range
-30 to +85°C (handle including electronic components)
Storage temperature range
-40 to +85°C (handle including electronic components)
Storage humidity
relative humidity ≤ 95%, without condensation
Temperature influence
≤ ±0.0025%a/K;
per K deviation from the reference temperature 22°C (±3K)
Climatic conditions
relative humidity 95%,
without condensation according to IEC 68-2-30
Vibration resistance
max. 2g at 10 to 2000Hz (relating to handle with electronic
components) according to IEC 60 068-2-6
Permitted mechanical
shock resistance
25g/6ms (relating to handle with electronic components)
IEC 68-2.29 per 1000 cycles
EMC
- interference emission
- Immunity to interference
- radio frequency range
EN 61 326
Class A
Industrial requirement
ETSI EN 300 220-1, V 1.3.1
Housing
22
Material
PEI (Polyetherimide)
Flammability class
UL 94 HB
Dimensions
Diameter Ø approx. 32mm, length approx. 126mm,
Installation length of the thermowell 50 to 1000mm
IP-protection
IP67 to EN 60 529
Mounting position
any
Weight
approx. 120g
JUMO GmbH & Co. KG
JUMO Instrument Co. Ltd.
JUMO Process Control, Inc.
Street address:
Moltkestraße 13 - 31
36039 Fulda, Germany
Delivery address:
Mackenrodtstraße 14
36039 Fulda, Germany
Postal address:
36035 Fulda, Germany
Phone: +49 661 6003-0
Fax:
+49 661 6003-607
e-mail: mail@jumo.net
Internet: www.jumo.net
JUMO House
Temple Bank, Riverway
Harlow, Essex CM 20 2 TT, UK
Phone: +44 1279 635533
Fax:
+44 1279 635262
e-mail: sales@jumo.co.uk
Internet: www.jumo.co.uk
8 Technology Boulevard
Canastota, NY 13032, USA
Phone: 315-697-JUMO
1-800-554-JUMO
Fax:
315-697-5867
e-mail: info@jumo.us
Internet: www.jumo.us

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