Jay Electronique RSEF Wireless safety logic signal transmission system User Manual Installation Manual

Jay Electronique Wireless safety logic signal transmission system Installation Manual

Installation Manual

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DRAFT R revision5
RADIOSAFE (RS) series
Wireless safety logic signal
transmission system
Transmitter RSEF / Receiver RSRD (HOUSING VERSION ONLY)
Installation and user manual
- Original version -
Transmitter
RSEF
Receiver
RSRD
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DRAFT R revision5
TABLE OF CONTENTS
1 Safety rules and general precautions ............................................................... 4
2 Identification of components ............................................................................. 5
3 Product operating principle ................................................................................ 6
4 Check of functions, initial startup ..................................................................... 7
Parameters on delivery « ex-FACTORY » ................................................................................... 7 4.1
Preliminary steps before installation .......................................................................................... 8 4.2
Safety transmitter RSEF : terminal strip and test wiring diagram .......................................................................... 8
4.2.1
Transmitter test wiring (does not take account of application) ............................................................................... 8 4.2.2
Safety receiver RSRD: terminal strip and test wiring diagram ............................................................................. 10 4.2.3
Assignment of inputs connected to transmitter RSEF and static outputs of receiver RSRD : ............................... 11 4.2.4
Power supply of outputs .................................................................................................................................... 11 4.2.5
Receiver test wiring (does not take account of application) ................................................................................. 11 4.2.6
System test before installation ........................................................................................................................... 12 4.2.7
5 Modifying the product configuration ............................................................... 13
Transmitter RSEF ...................................................................................................................... 13 5.1
General process ............................................................................................................................................... 13 5.1.1
Configuring the radio transmit frequency ............................................................................................................ 14 5.1.2
Radio channel programming table for 433-434MHz range .................................................................................. 14 5.1.3
Radio channel programming table for 911-918MHz range .................................................................................. 15 5.1.4
Configuring the check function for inputs E1 to E10 on power up ........................................................................ 16
5.1.5
Configuring the restart mode of transmitter RSEF .............................................................................................. 17 5.1.6
Receiver RSRD .......................................................................................................................... 18 5.2
General process ............................................................................................................................................... 18 5.2.1
Safety delay ...................................................................................................................................................... 18 5.2.2
6 Wiring the components ..................................................................................... 19
Wiring the transmitter RSEF ..................................................................................................... 19 6.1
Typical wiring diagram....................................................................................................................................... 19 6.1.1
Example connection of a safety light curtain on transmitter safety input............................................................... 19 6.1.2
Example with static inputs (PLC for example) ..................................................................................................... 19 6.1.3
Wiring the receiver RSRD ......................................................................................................... 20 6.2
Multi-strand wires: use of wire end ferrules is mandatory .................................................................................... 20 6.2.1
Conductor wire sections to be observed............................................................................................................. 20 6.2.2
USA/Canada specifications for installation and conductor wires to be used ......................................................... 20 6.2.3
Operation of safety relays RS1-RS2 of receiver RSRD ...................................................................................... 21 6.2.4
Monitoring of main contactors ............................................................................................................................ 21 6.2.5
Enabling handle : Wiring and operating mode .................................................................................................... 21 6.2.6
Typical wiring diagram for receiver RSRD ......................................................................................................... 22 6.2.7
Example with wired emergency stop palmswitch ................................................................................................ 22 6.2.8
Example with wired enabling handle .................................................................................................................. 23 6.2.9
Example with contactor monitoring function ....................................................................................................... 23 6.2.10
Wiring an indicator light column ......................................................................................................................... 24 6.2.11
7 Instructions for safe installation and commissioning ................................... 25
General information ................................................................................................................... 25 7.1
Transmitter RSEF ...................................................................................................................... 25 7.2
Receiver RSRD .......................................................................................................................... 25 7.3
Positioning the components and antennas .............................................................................. 26 7.4
8 Options ............................................................................................................... 27
Switch RF control option ........................................................................................................... 27 8.1
Wiring the RF switch: ........................................................................................................................................ 27
8.1.1
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9 Antennas ............................................................................................................. 28
433-434MHZ bands ..................................................................................................................... 28 9.1
911-918MHz bands ..................................................................................................................... 29 9.2
10 Diagnosis ............................................................................................................ 30
Transmitter RSEF : Messages given by indicator lights V1 and V2 ................................... 30 10.1
Receiver RSRD : Error messages ......................................................................................... 31 10.2
11 Servicing ............................................................................................................. 32
12 MAINTENANCE .................................................................................................. 32
Replacement of a transmitter RSEF...................................................................................... 32 12.1
Inspection and servicing of the receiver RSRD .................................................................... 33 12.2
13 Warranty ............................................................................................................. 34
14 FCC Rules & Regulations (Federal Communications Commission) ........... 35
15 IC Regulations (Industry Canada) .................................................................... 36
16 Appendices......................................................................................................... 37
Component dimensions (mm)................................................................................................ 37 16.1
Technical characteristics ....................................................................................................... 38 16.2
Transmitter RSEF ............................................................................................................................................ 38 16.2.1
Receiver RSRD ................................................................................................................................................ 39 16.2.2
Environmental data ................................................................................................................. 40 16.3
Safety related parameters ...................................................................................................... 40 16.4
Characteristic data according to IEC 61508-1 till -7 and IEC 62061:2005 ............................................................ 40 16.4.1
Characteristic data according to EN ISO 13849-1:2015 ...................................................................................... 41 16.4.2
RSEF Transmitter case thermal capability ............................................................................ 42 16.5
Residual risks ......................................................................................................................... 42 16.6
Forseeable misuse.................................................................................................................. 42 16.7
Waste recycling and management ........................................................................................ 42 16.8
Products references ............................................................................................................... 42 16.9
Warning, avoid any mutual disturbance ............................................................................... 42 16.10
Countries limitation of the use ............................................................................................... 42 16.11
Manufacturer information ....................................................................................................... 42 16.12
17 Declaration of conformity ................................................................................. 43
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1 Safety rules and general precautions
The RADIOSAFE (RS) “wireless safety logic signal transmission system” is considered as a control and a safety
component ensuring an emergency stopping function under the terms of the European Machinery Directive. The following safety
rules apply to installation and use of the Radiosafe (RS) system.
For maximum safety when using the system, the instructions given in this manual must be strictly observed.
Radiosafe (RS) system operators must be appropriately trained and authorised to use the product.
Radiosafe (RS) system operators must have uninterrupted visibility at all times when performing manoeuvres.
Where several systems are implemented on a single site, different radio frequencies must be used. These should be
spaced by at least 2 channels (for example, channels 5, 7, 9, …) or by 5 channels when several systems are
operating within a radius of 10 meters.
Please contact us for the case of dense installations.
It is not advisable to install the safety transmitter RSEF and safety receiver RSRD in the same cabinet to prevent
disruption of the receiver. If need to install these two elements in the vicinity, please contact us.
In the event of a malfunction, the installation should be immediately shut down by pressing any emergency stop
palmswitch and particulary that connected to the safety transmitter RSEF.
If an enabling handle is used for the application, this device must comply with the requirements of EN 60947-5-
1:2004/A1:2009, EN ISO12100 and EN 60204-1:2016 standards.
All emergency stop plamswitches used for the application, must comply with the requirements of EN 60947-5-
1:2004/A1:2009 and EN 60204-1:2016 standards
The product described in this manual is designed to satisfy the requirements of Machinery Directive 2006/42/EC based on
application of the following standards :
• EN ISO 13849-1:2015 for performance level PLe (Category 4)
• IEC 62061:2005+AC:2010 + A1:2013+A2:2015 for SIL 3
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2 Identification of components
The "RADIOSAFE (RS) « Wireless safety logic signal transmission system » comprises the following components:
A safety transmitter ref. : RSEF (Fig.1), supplied with :
o A SIM card (already installed in the transmitter)
o A ¼ wave antenna, ref. : VUA00xx
o A BNC elbow, ref. : VUB060
o A 50 cm antenna extender, ref. : VUB170
o An installation and user manual (on USB stick)
Fig 1
A safety receiver, Housing version (Fig.2) ref. RSRDxxxx-0
o supplied with :
A ¼ wave antenna, ref. : VUA00xx
A BNC elbow, ref. : VUB060
A 50 cm antenna extender, ref. : VUB170
Fig.2
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3 Product operating principle
The RADIOSAFE (RS) « Wireless safety logic signal transmission system» is used to transmit logic safety signals from one
point of an installation to another.
The transmitter RSEF is designed to radio-transmit the following signals to the receiver RSRD :
- An emergency stop signal in the event of a problem occurring in the installation
- Up to 10 command signals
The receiver RSRD is integrated in the control component of the machine ; it enables (or not) operation of the machine and
transmits the possible commands assigned to the buttons connected to the transmitter RSEF.
The receiver RSRD stops operation of the machine when any of the following conditions are present :
Case 1 : Deactivation of a safety input (for example : contact on a gate or an emergency stop) connected to the
transmitter RSEF
Safety interlock subsequent to stop request.
Case 2 : Action on emergency stop device wired to receiver RSRD.
Safety interlock subsequent to stop request.
Case 3 : Interruption of radio link during use
When the system is in use, the transmitter RSEF has a continuous radio link with the receiver RSRD. Should this
link be interrupted for more than the passive stop time, the receiver automatically triggers stopping of the
installation.
Safety interlock prior to loss of control of stopping function.
Case 4 : Detection of a malfunction (see section : « Faults communicated by receiver »)
Schematic diagram :
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4 Check of functions, initial startup
This section details the procedure for familiarisation with the product.
It will allow you to test operation of the equipment in its « ex-factory » configuration.
Parameters on delivery « ex-FACTORY » 4.1
Transmitter RSEF
Radio channel number........................................... : No. 64 (434,675Mhz) or (918,2Mhz)
Radio transmit power level .................................... : According to model of transmitter RSEF
Self check of inputs E1 to E10 on power up.......... : Yes
Transmitter restart mode ....................................... : Manual restart
Receiver RSRD
Safety delay (1) ........................................................ : 0s
Passive stop time(2) ................................................ : 1s
(1) Safety delay can be configured between 0 to 10s (set by step of 1s) with dedicated software*.
(2) Passive stop time can be configured between 0.3 to 1.5s with dedicated software*.
IMPORTANT: According to Machinery directive section 4.1.1(EN ISO 13850:2015), this time delay must be determined by the risk
assessment of the machine (see also CEI 60204-1 :2005, 9.2.5.4.2).
Notes :
The SIM card (in the transmitter) contains the complete configuration of the system :
- system operating frequency,
- Identity code of pair formed by transmitter RSEF + receiver RSRD,
In the event of a transmitter failure, the SIM card can be used in a backup transmitter.
To modify the basic parameters, refer to section 5.
* The dedicated programming software is available on JAY Electronique website. The use of the programming software
is protected by a password, this password is only delivered to a skilled person “level 2” (a person who was trained by
JAY Electronique, and who is authorized to modify RSRD receiver parameters).
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Preliminary steps before installation 4.2
Once you have inserted the SIM card in the transmitter RSEF, proceed as follows to perform a quick test on the components
before final installation.
Safety transmitter RSEF : terminal strip and test wiring diagram 4.2.1
Transmitter test wiring (does not take account of application) 4.2.2
this wiring is intended to test : - a command input
- and the « emergency stop » safety input :
Step 1 Prepare a stabilized power supply, 24VDC (+/- 5 %) 500 mA minimum
Step 2 Wire the transmitter as follows :
Connect the +24VDC of the stabilized power supply to terminals 3 and 4
Connect the ground of the power supply to the 3 terminals 1 and 5 and 15 (ground ref. of inputs)
Connect an NC double contact emergency stop button to terminals 7, 8, 9 and 10.
Connect an NO button “Restart” across the +24VDC and terminal No. 17.
Connect an NO button simulating an input across the +24VDC and terminal No. 22 (E1).
Possibly, indicator lights giving the same indication as indicator lights V1 and V2 of the transmitter may
be connected to terminals 11 (V2) and 12 (V1) and 0V.
Step 3 Supply the transmitter.
Function
Terminal
Function
V- E.S.
16
V- Inputs
V- E.S.
17
On / Restart
button input
V+ E.S.
V+ RSEF
V- RSEF
18
Input No.9
V- RSEF
19
Input No.7
E.S. contact 1
20
Input No.5
E.S. contact 2
21
Input No.3
E.S. mode
22
Input No.1
V+ E.S.
23
V- Input
Ind. light V2
output
24
Input No.10
Ind. light V1
output
25
Input No.8
Not used
26
Input No.6
Not used
27
Input No.4
V- Inputs
28
Input No.2
Function
(GREEN) "On", "Radio transmission", "Diagnostic"
(RED) "Diagnostic"
(ORANGE) "Power supply"
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Step 4 Activate the safety input (unlock Emergency stop).
Step 5 Press on the Restart pushbutton.
Indicator light V3 of the transmitter should come on steady, indicator light V1 should flash regularly (radio
transmission) and indicator light V2 should be off; if this indicator light flashes, there is an error: refer to the
error message table.
Step 6 Switch off the supply to the transmitter.
Proceed as instructed in the following pages to wire the safety receiver RSRD.
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Safety receiver RSRD: terminal strip and test wiring diagram 4.2.3
J1 Terminal block : Safety outputs
Terminal
Function
Y1
1st safety output (NO contact)
Z3
Y2
2nd safety output (NO contact)
Z2
Y3
3rd safety output (NO contact)
Z1
J2 Terminal block : Safety Inputs and power supply
SW3/SW2 : Output power supply selection
Terminal
Function
Position “1” : Output power supply connected on
receiver RSRD 24VDC and GND (default)
12
Input for Enabling Handle Detection
11
Position “0” : Output power supply connected on
external V+ and V-
10
Input 2 for Enabling Handle
09
08
Input 1 for Enabling Handle
SW1 : Functioning mode
07
Position “1” : Receiving mode (default)
06
Input 2 for emergency stop or safety light curtain
05
Position “0” : Programming mode
04
Input 1 for emergency stop or safety light curtain
03
02
V- (GND)
01
V+ 24VDC
J3 Terminal block : Communication, Static outputs and Indicators
Function
Terminals
Function
RXD RS232*
1
2
not used / not connected
TXD RS232*
3
4
Configuration INPUT*
GND*
5
6
Configuration GND*
Error message (red indicator light) +
7
8
Error message (red indicator light) -
Radio reception status (orange indicator light) +
9
10
Radio reception status (orange indicator light) -
Machine operating status (green indic. light) +
11
12
Machine operating status (green indic. light) -
Input for main contactor monitoring function
13
14
Input for main contactor monitoring function
Power supply of outputs V+
15
16
Power supply of outputs V-
Output nb.1
17
18
Output nb.2
Output nb.3
19
20
Output nb.4
*(used with a dedicated software)
RS1&RS2
Safety relays
1
Red indicator light: status of safety relays RS1 and RS2
2
Antenna BNC / antenna extension connector
3
Radio module
LD1
Yellow indicator light : Transceiver power supply OK
LD2
Red indicator light: status of safety relays RS1 and RS2
LD3
Green indicator light : Radio reception + Diagnostics
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Assignment of inputs connected to transmitter RSEF and static outputs of
4.2.4
receiver RSRD :
Receiver RSRD with assignment of « standard » outputs
Assignment of outputs of receiver RSRD
(terminal No.)
17
18
19
20
Inputs of
transmitter
RSEF
E1
X
E2
X
E3
X
E4
X
Power supply of outputs 4.2.5
There are two operating modes for outputs voltage 1-4. Isolated from the main supply voltage (isolated mode) or linked to
the main supply voltage (non-isolated mode). In both cases, the maximum output current is 100mA per output.
Isolated mode:
SW3 and SW2 must be in position “0”
A continued supply voltage must be applied between points 15-16 of J3. This supply voltage must be between 5-
30VDC. (input 15: V+ and input16 : V-)
Insulation voltage : > 4400 VRMS.
Not isolated mode :
SW3 and SW2 must be in position “1”.
Terminal points 15-16 of J3 must be unconnected.
Power supply of the ouputs is the supply voltage of the receiver RSRD.
Receiver test wiring (does not take account of application) 4.2.6
This wiring is aimed at testing a command output and an « emergency stop » safety input :
Step 1 Prepare a stabilized power supply, 24VDC (+/- 5 %) 500 mA minimum
Step 2 Wire the receiver as follows :
o Shunt the terminal pairs J2[03-04], J2[05-06] and J3[13-14]
o Connect the +24VDC of the stabilized power supply to terminals J2[1]
o Connect the ground of the power supply to the terminal J2[2]
Step 3 Supply the receiver.
Yellow indicator light LD1 on the receiver comes on steady.
Step 4 Switch off the receiver.
Perform the system test as detailed in the next section.
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System test before installation 4.2.7
Step A Supply the transmitter RSEF and the receiver RSRD
The receiver RSRD should be ready to receive the transmitter RSEF frame and the indicator light LD1
comes on steady.
The indicator light V3 on the transmitter RSEF comes on steady
Step B Activate the safety input (unlock Emergency stop) on the transmitter RSEF
The transmitter RSEF should be ready to transmit and its green indicator light V1 should come on
steady.
Step C On the safety transmitter RSEF:
Press on the restart pushbutton (If the transmitter is in « manual » restart mode ).
The indicator light V2 should blink.
On the receiver RSRD:
The safety relays (RS1 and RS2) should engage.
The two indicator lights LD2 and LD3 should come on steady.
Step D Press the emergency stop palmswitch connected to the transmitter RSEF
The receiver RSRD safety relays should immediately deactivate.
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5 Modifying the product configuration
Transmitter RSEF 5.1
General process 5.1.1
The various settings on the transmitter RSEF are made using a DIP switch and a validation button located inside the transmitter.
Remove the front panel to access these components:
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Configuring the radio transmit frequency 5.1.2
To limit accidental cut-outs due to radio interference, it is important to choose an available radio channel (frequency). This choice is governed by the
following principles:
The receiver point of installation must be considered as the centre of the radio link,
Estimate the maximum distance « D max » which there may be between the transmitter and the receiver,
Identify the frequencies used for all the radio transmitters located within a radius of 2xD max.
Chose a frequency which is as far as possible from those used by the nearest transmitters and which is not used by the transmitters
identified.
The procedure described below is used to modify the radio channel of the transmitter RSEF and receiver RSRD. The receiver must be supplied
throughout the channel modification procedure in order to receive the radio channel change command from the transmitter RSEF.
1- Deactivate the safety input of the transmitter RSEF (1)
2- Select the new radio channel using micro-switches 1 to 6 (see correspondence table below)
3- Activate the safety input of the transmitter RSEF (2)
4- The 2 indicator lights V1-V2 flash to indicate the new radio channel being programmed :
Indicator light V1 (GREEN) indicates the units (0 = off steady, 1 = 1 flash, 2 = 2 flashes, etc…)
Indicator light V2 (RED) indicates the tens (0 = off, 10 = 1 flash, 20 = 2 flashes, etc…)
Example :
5- Once you have chosen the radio channel, press the validation button BPV
6- The two indicator lights, V1 and V2, flash simultaneously and the transmitter sends the receiver RSRD the radio channel change
command (this action takes around 20 s., then indicator lights V1 and V2 go off).
Note : If the validation button BPV has not been pressed, you can cancel the frequency change by repositioning the micro-switches 1
to 6 to the initial radio channel code.
7- To exit the radio frequency setting modes, activate, then deactivate the safety input (1)(2).
8- If the transmitter is in « manual » restart mode, press the restart button wired to input 17
(1) If an emergency stop palmswitch is wired on this input, the component must be locked.
(2) If an emergency stop palmswitch is wired on this input, the component must be unlocked.
Note :
If the other setting has also been modified during this procedure (as “input check” or “restart mode”), each modified setting have to be performed
one by one.
Radio channel programming table for 433-434MHz range 5.1.3
Note : For the « extended range » version, only channels 40 to 64 are accessible.
Chan.
Freq.
(MHz)
Micro-switch position
Chan.
Freq.
(MHz)
Micro-switch position
1
2
3
4
5
6
1
2
3
4
5
6
01
433,100
OFF
OFF
OFF
OFF
OFF
OFF
33
433,900
OFF
OFF
OFF
OFF
OFF
ON
02
433,125
ON
OFF
OFF
OFF
OFF
OFF
34
433,925
ON
OFF
OFF
OFF
OFF
ON
03
433,150
OFF
ON
OFF
OFF
OFF
OFF
35
433,950
OFF
ON
OFF
OFF
OFF
ON
04
433,175
ON
ON
OFF
OFF
OFF
OFF
36
433,975
ON
ON
OFF
OFF
OFF
ON
05
433,200
OFF
OFF
ON
OFF
OFF
OFF
37
434,000
OFF
OFF
ON
OFF
OFF
ON
06
433,225
ON
OFF
ON
OFF
OFF
OFF
38
434,025
ON
OFF
ON
OFF
OFF
ON
07
433,250
OFF
ON
ON
OFF
OFF
OFF
39
434,050
OFF
ON
ON
OFF
OFF
ON
08
433,275
ON
ON
ON
OFF
OFF
OFF
40
434,075
ON
ON
ON
OFF
OFF
ON
09
433,300
OFF
OFF
OFF
ON
OFF
OFF
41
434,100
OFF
OFF
OFF
ON
OFF
ON
10
433,325
ON
OFF
OFF
ON
OFF
OFF
42
434,125
ON
OFF
OFF
ON
OFF
ON
11
433,350
OFF
ON
OFF
ON
OFF
OFF
43
434,150
OFF
ON
OFF
ON
OFF
ON
12
433,375
ON
ON
OFF
ON
OFF
OFF
44
434,175
ON
ON
OFF
ON
OFF
ON
13
433,400
OFF
OFF
ON
ON
OFF
OFF
45
434,200
OFF
OFF
ON
ON
OFF
ON
14
433,425
ON
OFF
ON
ON
OFF
OFF
46
434,225
ON
OFF
ON
ON
OFF
ON
15
433,450
OFF
ON
ON
ON
OFF
OFF
47
434,250
OFF
ON
ON
ON
OFF
ON
16
433,475
ON
ON
ON
ON
OFF
OFF
48
434,275
ON
ON
ON
ON
OFF
ON
17
433,500
OFF
OFF
OFF
OFF
ON
OFF
49
434,300
OFF
OFF
OFF
OFF
ON
ON
18
433,525
ON
OFF
OFF
OFF
ON
OFF
50
434,325
ON
OFF
OFF
OFF
ON
ON
19
433,550
OFF
ON
OFF
OFF
ON
OFF
51
434,350
OFF
ON
OFF
OFF
ON
ON
20
433,575
ON
ON
OFF
OFF
ON
OFF
52
434,375
ON
ON
OFF
OFF
ON
ON
21
433,600
OFF
OFF
ON
OFF
ON
OFF
53
434,400
OFF
OFF
ON
OFF
ON
ON
22
433,625
ON
OFF
ON
OFF
ON
OFF
54
434,425
ON
OFF
ON
OFF
ON
ON
23
433,650
OFF
ON
ON
OFF
ON
OFF
55
434,450
OFF
ON
ON
OFF
ON
ON
24
433,675
ON
ON
ON
OFF
ON
OFF
56
434,475
ON
ON
ON
OFF
ON
ON
25
433,700
OFF
OFF
OFF
ON
ON
OFF
57
434,500
OFF
OFF
OFF
ON
ON
ON
26
433,725
ON
OFF
OFF
ON
ON
OFF
58
434,525
ON
OFF
OFF
ON
ON
ON
27
433,750
OFF
ON
OFF
ON
ON
OFF
59
434,550
OFF
ON
OFF
ON
ON
ON
28
433,775
ON
ON
OFF
ON
ON
OFF
60
434,575
ON
ON
OFF
ON
ON
ON
29
433,800
OFF
OFF
ON
ON
ON
OFF
61
434,600
OFF
OFF
ON
ON
ON
ON
30
433,825
ON
OFF
ON
ON
ON
OFF
62
434,625
ON
OFF
ON
ON
ON
ON
31
433,850
OFF
ON
ON
ON
ON
OFF
63
434,650
OFF
ON
ON
ON
ON
ON
32
433,875
ON
ON
ON
ON
ON
OFF
64
434,675
ON
ON
ON
ON
ON
ON
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Radio channel programming table for 911-918MHz range 5.1.4
Chan.
Freq.
(MHz)
Micro-switch position
Chan.
Freq.
(MHz)
Micro-switch position
1
2
3
4
5
6
1
2
3
4
5
6
01
911,800
OFF
OFF
OFF
OFF
OFF
OFF
33
915,100
OFF
OFF
OFF
OFF
OFF
ON
02
911,900
ON
OFF
OFF
OFF
OFF
OFF
34
915,200
ON
OFF
OFF
OFF
OFF
ON
03
912,000
OFF
ON
OFF
OFF
OFF
OFF
35
915,300
OFF
ON
OFF
OFF
OFF
ON
04
912,100
ON
ON
OFF
OFF
OFF
OFF
36
915,400
ON
ON
OFF
OFF
OFF
ON
05
912,200
OFF
OFF
ON
OFF
OFF
OFF
37
915,500
OFF
OFF
ON
OFF
OFF
ON
06
912,300
ON
OFF
ON
OFF
OFF
OFF
38
915,600
ON
OFF
ON
OFF
OFF
ON
07
912,400
OFF
ON
ON
OFF
OFF
OFF
39
915,700
OFF
ON
ON
OFF
OFF
ON
08
912,500
ON
ON
ON
OFF
OFF
OFF
40
915,800
ON
ON
ON
OFF
OFF
ON
09
912,600
OFF
OFF
OFF
ON
OFF
OFF
41
915,900
OFF
OFF
OFF
ON
OFF
ON
10
912,700
ON
OFF
OFF
ON
OFF
OFF
42
916,000
ON
OFF
OFF
ON
OFF
ON
11
912,800
OFF
ON
OFF
ON
OFF
OFF
43
916,100
OFF
ON
OFF
ON
OFF
ON
12
912,900
ON
ON
OFF
ON
OFF
OFF
44
916,200
ON
ON
OFF
ON
OFF
ON
13
913,000
OFF
OFF
ON
ON
OFF
OFF
45
916,300
OFF
OFF
ON
ON
OFF
ON
14
913,100
ON
OFF
ON
ON
OFF
OFF
46
916,400
ON
OFF
ON
ON
OFF
ON
15
913,200
OFF
ON
ON
ON
OFF
OFF
47
916,500
OFF
ON
ON
ON
OFF
ON
16
913,300
ON
ON
ON
ON
OFF
OFF
48
916,600
ON
ON
ON
ON
OFF
ON
17
913,400
OFF
OFF
OFF
OFF
ON
OFF
49
916,700
OFF
OFF
OFF
OFF
ON
ON
18
913,500
ON
OFF
OFF
OFF
ON
OFF
50
916,800
ON
OFF
OFF
OFF
ON
ON
19
913,600
OFF
ON
OFF
OFF
ON
OFF
51
916,900
OFF
ON
OFF
OFF
ON
ON
20
913,700
ON
ON
OFF
OFF
ON
OFF
52
917,000
ON
ON
OFF
OFF
ON
ON
21
913,800
OFF
OFF
ON
OFF
ON
OFF
53
917,100
OFF
OFF
ON
OFF
ON
ON
22
913,900
ON
OFF
ON
OFF
ON
OFF
54
917,200
ON
OFF
ON
OFF
ON
ON
23
914,000
OFF
ON
ON
OFF
ON
OFF
55
917,300
OFF
ON
ON
OFF
ON
ON
24
914,100
ON
ON
ON
OFF
ON
OFF
56
917,400
ON
ON
ON
OFF
ON
ON
25
914,300
OFF
OFF
OFF
ON
ON
OFF
57
917,500
OFF
OFF
OFF
ON
ON
ON
26
914,400
ON
OFF
OFF
ON
ON
OFF
58
917,600
ON
OFF
OFF
ON
ON
ON
27
914,500
OFF
ON
OFF
ON
ON
OFF
59
917,700
OFF
ON
OFF
ON
ON
ON
28
914,600
ON
ON
OFF
ON
ON
OFF
60
917,800
ON
ON
OFF
ON
ON
ON
29
914,700
OFF
OFF
ON
ON
ON
OFF
61
917,900
OFF
OFF
ON
ON
ON
ON
30
914,800
ON
OFF
ON
ON
ON
OFF
62
918,000
ON
OFF
ON
ON
ON
ON
31
914,900
OFF
ON
ON
ON
ON
OFF
63
918,100
OFF
ON
ON
ON
ON
ON
32
915,000
ON
ON
ON
ON
ON
OFF
64
918,200
ON
ON
ON
ON
ON
ON
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DRAFT R revision5
Configuring the check function for inputs E1 to E10 on power up 5.1.5
This function is used to check the status of the contacts of the inputs on power up of the transmitter RSEF. If a contact is « closed»
on power up, the transmitter will indicate an error by indicator lights V1 and V2 (4 flashes).
This function can be activated using micro-switch No. 7.
1- Deactivate the safety input of the transmitter RSEF (1)
2- Activate or deactivate the input check function using micro-switch No. 7 :
3- Activate the safety input of the transmitter RSEF (2) ; the two indicator lights, V1 and V2, flash alternately to indicate
the system is on standby for validation.
4- Press the validation button BPV ; indicator lights V1 and V2 go off.
5- To exit this configuration mode, deactivate, then activate the safety input (1)(2).
6- If the transmitter is in « manual » restart mode, press the restart button wired to input 17
(1) If an emergency stop palmswitch is wired on this input, the component must be locked.
(2) If an emergency stop palmswitch is wired on this input, the component must be unlocked.
Example of fault on input No. 3 (NO contact faulty) :
Note :
If the other setting has also been modified during this procedure (as “Radio channel number” or “restart mode”), each modified
setting have to be performed one by one.
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DRAFT R revision5
Configuring the restart mode of transmitter RSEF
5.1.6
This function defines the restart mode of safety transmitter (activation of the radio transmission) after a stop caused by deactivation of its
safety input (i.e.: emergency stop button pressed) or cut of its power supply. By default (“ex-factory"), the transmitter restart mode is
« Manual ».
« Manual » restart mode :
The safety transmitter is manually restarted (radio transmission activated) by pressing on a « Restart » pushbutton
following deactivation and activation of its safety input.
« Automatic » restart mode :
The safety transmitter is automatically restarted (radio transmission activated) following deactivation and activation of its
safety input.
IMPORTANT : Do not connect a restart button in this mode (input nb.17 not connected).
This function is configured using micro-switch No. 8
1- Deactivate the safety input of the transmitter RSEF (1)
2- Using micro-switch No. 8, select the transmitter restart mode : « Automatic » or « Manual » :
3- Activate the safety input of the transmitter RSEF (2) ; the two indicator lights, V1 and V2, flash alternately to indicate the
system is on standby for validation.
4- Press the validation button (BPV) ; indicator lights V1 and V2 go off.
5- To exit this configuration mode, deactivate, then activate the safety input (1)(2).
(1) If an emergency stop palmswitch is wired on this input, the component must be locked.
(2) If an emergency stop palmswitch is wired on this input, the component must be unlocked.
Wiring diagram with restart button (« manual » restart mode) :
In the event of deactivation followed by activation of the safety input (emergency stop, for example), the transmitter will only be
able to transmit provided the « restart » pushbutton has been pressed.
Note :
If the other setting has also been modified during this procedure (as “Radio channel number” or “restart mode”), each modified
setting have to be performed one by one.
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DRAFT R revision5
Receiver RSRD 5.2
General process 5.2.1
The « Functioning mode » switch SW1, allows to set the receiver RSRD on Programming or Receiving mode.
When Receiver is set to Programming mode, the configuration input (J3 Terminal block) allows to configure the RSRD
receiver with dedicated software*.
To use the receiver RSRD in normally way, the « Functioning mode » switch SW1 must be set on position 1 « Receiving
mode ».
Safety delay 5.2.2
The “Safety delay” allows to generate a delay before deactivation of the safety relays RS1 and RS2.
The purpose of this timer is to indicate a system stop and to manage an action before the complete shutdown.
This timer is activated after an emergency signal from the transmitter RSEF and also, after a passive stop (radio loss).
Total Tripping time = Active stop time or Passive stop time + Safety delay
This timer is not taken into account for these cases :
during a local emergency stop (stop palmswitch wired to receiver RSRD J2-03,04,05,06),
when using a wired enabling handle (connected to receiver RSRD J2-07,08,09,10,11,12)
when a system error appears
This timer can be set with dedicated software* and can be programmed from 0 to 10s (set by step of 1s).
* The dedicated programming software is available on JAY Electronique website. The use of the programming software
is protected by a password, this password is only delivered to a skilled person “level 2” (a person who was trained by
JAY Electronique, and who is authorized to modify RSRD receiver parameters).
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DRAFT R revision5
6 Wiring the components
Wiring the transmitter RSEF 6.1
NOTE 1: See description of connection terminals in section 4.2.1.
NOTE 2: See correspondence between inputs of transmitter RSEF and outputs of receiver RSRD in section 4.2.4.
Typical wiring diagram 6.1.1
with emergency stop palmswitch connected to safety input and 10 dry-contact inputs (No pushbuttons).
Example connection of a safety light curtain on transmitter safety input 6.1.2
Example with static inputs (PLC for example) 6.1.3
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DRAFT R revision5
Wiring the receiver RSRD 6.2
NOTE 1 : See description of connection terminals in section 4.2.3.
NOTE 2 : See correspondence between inputs of transmitter RSEF and outputs of receiver RSRD in section 4.2.4.
CAUTION : The loads connected to the receiver outputs must not consume more than 100 mA with 24VDC.
Multi-strand wires: use of wire end ferrules is mandatory 6.2.1
Where flexible multi-strand wires are used, wire end ferrules must be used to avoid false contacts
and short-circuits.
Conductor wire sections to be observed 6.2.2
Be sure to observe the min. /max. wire sections listed below for electrical connection an Terminal
blocks :
J1 & J2
0,5 mm² to 1,5 mm²
J3
0,25 mm² to 1,5 mm²
USA/Canada specifications for installation and conductor wires to be used 6.2.3
Particularity for a wall installation: A code inspector will allow a cord if it is not a long run and
not likely to be damaged. It may be required to remove the cord and install conduit if the
installation is under these clauses.
The circuit breaker supplying the RSRD must be accessible and close to the RSRD.
The type of wires used for wiring the J1 Terminal block (Safety relay outputs), is
mandatory: class 1 size 18AWG with min temperature range -25°C to +60°C.
Maximum switching voltage : 30 V rms, 42.4 V peak, or 60 V dc according to UL61010-1 3rd
edition: 2012
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DRAFT R revision5
Operation of safety relays RS1-RS2 of receiver RSRD
6.2.4
Interruption of the safety stop chain is ensured by safety relays RS1 and RS2 (internal to receiver RSRD) which control the
contacts accessible by terminals Y1-Z3, Y2-Z2 and Y3-Z1.
The state of relays RS1 and RS2 depends on :
the safety input of the transmitter RSEF ,
the safety input of the receiver RSRD(a),
possible faults detected,
Possible loss of radio link.
Possible loss of power supply of safety transmitter or safety receiver.
Possible enabling handle status (b)
(a)= An external safety stop device can be connected, such as an emergency stop palmswitch, or a gate control device wired to the inputs
provided for this purpose on the receiver (connection terminals J2 03-04 / J2 05-06). The state of these inputs will act directly on relays
RS1 and RS2.
(b)= An enabling handle can be wired to the inputs provided for this purpose on the receiver (connection terminals J2 07-08 / J2 09-10 and
J2-11-12). The state of these inputs will act directly on relays RS1 and RS2 and change the receiver operating mode, see chapter 6.2.6.
Monitoring of main contactors 6.2.5
The input connected to terminals J3 07-08 is used to monitor the state of the contactor(s) connected to the RS1-RS2 safety
outputs.
The state of the contactor(s) contact(s) wired on this input must be closed in order to start the receiver RSRD.
IMPORTANT : This monitoring depends on the safety performance level required by the machine.
Enabling handle : Wiring and operating mode 6.2.6
IMPORTANT : The enabling handle must comply with the requirements
of EN 60947-5-1:2004/A1:2009, EN ISO12100 and EN 60204-1:2016 standards.
The receiver RSRD is provided with six inputs dedicated to the wiring of an enabling handle.
In the case of enabling handle use, four of these inputs will be used for the connection of the double channel enabling device.
The two other inputs will be used for detection of the enabling switch.
The wireless safety stop function is overwritten by using a dual channel enabling switch.
When the enabling handle is detected, the receiver will reset and the Radio is disabled (The enabling handle has higher
priority than the radio mode)
The enabling handle has lower priority than the local emergency stop.
In the event of a faulty enabling device, the safety output relays shall be immediately deactivated.
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DRAFT R revision5
Typical wiring diagram for receiver RSRD 6.2.7
Example with wired emergency stop palmswitch 6.2.8
IMPORTANT : The emergency stop plamswitch must comply with the requirements
of EN 60947-5-1:2004/A1:2009 and EN 60204-1:2016 standards.
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DRAFT R revision5
Example with wired enabling handle 6.2.9
IMPORTANT : The enabling handle must comply with the requirements
of EN 60947-5-1:2004/A1:2009, EN ISO12100 and EN 60204-1:2016 standards.
Example with contactor monitoring function 6.2.10
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DRAFT R revision5
Wiring an indicator light column 6.2.11
An indicator light column should be wired to the receiver. The column will indicate the status of the equipment monitored and
of the receiver RSRD. The indicator light status sheet should be fastened near to the indicator light column (Example given
in last page of this user manual).
The consumption of each indicator light of the column must not exceed 100 mA with 24VDC. Should this be the case, the
indicator lights must be controlled by auxiliary relays.
IMPORTANT : a standard indicator light column does not provide a safe information (no checking
of its correct operating).
Status of indicator lights of indicator light column:
Ind. light
column
On steady
Flashing
Off
Red
Equipment stopped
Red indicator lights flash a
specific number of times in the
event of a receiver malfunction
(see chapter 8.2)
Equipment operating
Orange
active radio link between
transmitter and receiver
/
/
Green
Equipment operating
/
Equipment stopped
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DRAFT R revision5
7 Instructions for safe installation and commissioning
General information 7.1
Experience has shown that functional reliability basically depends on :
the quality of the electrical power supply and protection systems,
the characteristics of the components connected to the transmitter and receiver,
the position of the transmission and reception antennas,
The configuration and wiring of the various components.
Transmitter RSEF 7.2
The installer shall:
Install the product near the control area.
Provide, if necessary, a location for a transmitter restart button in order to start the transmitter following a malfunction
or following an emergency stop condition.
Connect a 0.5 amp delay-action fuse protection device in series on input Vin No. 4 (24V DC) of the transmitter.
Familiarise yourself with all the characteristics given in the « technical characteristics » section.
Receiver RSRD 7.3
The installer shall:
Respect the sections and characteristics of the cables to be used, see the « technical characteristics » section
Wire a cabled emergency stop device on the front panel of the unit.
Secure, on the top of the unit, a 3-color indicator light column (green, orange, red) to indicate the operating status of
the system.
Fasten, near the indicator light column, a colour code sheet showing the meaning of the indicator light statuses
(Example given in last page of this user manual).
Connect a 250V/0.5 amp delay-action fuse protection device in series on input J2-01 (24V DC) of the receiver.
Familiarise yourself with all the characteristics given in the « technical characteristics » section.
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DRAFT R revision5
Positioning the components and antennas
7.4
Both the transmitter RSEF and receiver RSRD are supplied with an antenna, antenna extender and a BNC-BNC elbow.
When installing multiple transmitters side by side, the respective radio transmission antennas should be spaced
70cm at least.
If a metal electrical housing is used, the antenna should be remote-mounted on the top of the housing.
If a plastic housing is used, the antenna can be connected directly on the product using the BNC elbow supplied.
Under no circumstances, the receiver RSRD shall be positioned with its electronic components facing down.
The receiver RSRD must be installed on a rigid frame (min. 3 mm thick sheet metal) fastened with 4 M5 screws in
the recesses of the housing provided for this purpose.
If poor radiowave propagation is observed, for example : closed area, the antenna should be remote-mounted.
See installation instructions:
IMPORTANT : Do not remove the plastic insulating washer placed between the nut and the BNC connector mounted on the
bracket of antenna extension (ref: VUBxxx).
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DRAFT R revision5
8 Options
Switch RF control option 8.1
For RSEF with sales reference: RSEF••-1
This option allows to ensure continuous radio link in a congested RF environment (reflection, shadow zones...) by
controlling an RF switch to transmit radio waves from two separate antennas.
We recommend using a RF switch type ZSDR-230+ for example.
The transmitter RSEF is fitted with 2 extra outputs, terminals 29 and 30, which deliver the power supply for the RF
switch and the TTL output to control the RF switch.
It is necessary to wire a 100 ohms ¼ watts pull-up resistor between the TTL input and the 0v
IMPORTANT : The maximum length of the cables connecting the RSEF and the RF switch should not exceed 30m.
Wiring the RF switch: 8.1.1
RSEF Terminal
RF switch connection
Comments
14
TTL
It is necessary to wire a 100 Ohms
pull-up resistor between the TTL
input and the 0v
29
0 V
30
+5 VDC
RF Signal
COM
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DRAFT R revision5
9 Antennas
433-434MHZ bands 9.1
Antenna reference: VUA001A
Type: straight, 1/4 wave, BNC connection
Approximate length: 190mm
Antenna supplied as standard with the product
Antenna reference: VUA002A
Type: straight, 1/2 wave, BNC connection
Approximate length: 335mm
Antennas references:
VUA100AH (with 0,5m cable), VUA102AH (with 2m cable),
VUA105AH (with 5m cable), VUA110AH (with 10m cable)
Type: through insulated remote, 1/2 wave, BNC connection
Approximate length: 320mm
Required drill hole: 15mm
Antennas references:
VUA103AM (with 3m cable), VUA105AM (with 5m cable)
Type: insulated magnetic remote, tuned, BNC connection
Approximate length: 440mm
Antennas references:
VUA103AV (with 3m cable), VUA105AV (with 5m cable)
Type: through uninsulated remote, 1/4 wave, BNC connection
Approximate length: 180mm
Required drill hole: 12mm or 19mm (ring 2 diameters supplied)
Antenna reference: FLEXI-BNC-433
ONLY FOR BE USED ON RSRD RECEIVER
Brand name: rfsolutions
Type: straight, 1/4 wave, BNC connection
Approximate length: 171mm
Antenna reference: CA435GP+-N
ONLY FOR BE USED ON RSEF TRANSMITTER
Brand name: CompleTech
Type: straight, omnidirectional ground plane, BNC connection
Approximate length: 530mm (with mounting bracket)
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DRAFT R revision5
911-918MHz bands
9.2
Antenna reference: VUA001B
Brand name: EBDS
Frequency Range: 860-920 MHz
Antenna gain: 1.5 dBi (need grounded 16x16cm)
Type: straight, 1/4 wave, BNC connection
Approximate length: 90mm
Antenna supplied as standard with the Transceiver
Antenna reference: VUA002B
Brand name: PROCOM
Frequency Range: 820-960 MHz
Antenna gain: 5 dB (compared to 1/4 wave)
Type: straight, 1/2 wave, BNC connection
Approximate length: 200mm
Antennas references:
VUA100BH (with 0,5m cable), VUA102BH (with 2m cable),
VUA105BH (with 5m cable), VUA110BH (with 10m cable)
Brand name: ASTEL
Frequency Range: 860-960 MHz
Antenna gain: 4 dBi
Type: through insulated remote, 1/2 wave, BNC connection
Approximate length: 190mm
Required drill hole: 15mm
Antennas references:
VUA103BM (with 3m cable), VUA105BM (with 5m cable)
Brand name: ASTEL
Frequency Range: 806-870 MHz
Antenna gain: 5 dBi (need grounded 60x60cm)
Type: insulated magnetic remote, tuned, BNC connection
Approximate length: 320mm
Antennas references:
VUA103BV (with 3m cable), VUA105BV (with 5m cable)
Brand name: ASTEL
Frequency Range: 900-920 MHz
Antenna gain: 2 dBi
Type: through uninsulated remote, 1/4 wave, BNC connection
Approximate length: 100mm
Required drill hole: 12mm or 19mm (ring 2 diameters supplied)
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DRAFT R revision5
10 Diagnosis
Transmitter RSEF : Messages given by indicator lights V1 and V2 10.1
To determine possible faults, the transmitter has two indicator lights on the front panel, V1 and V2.
Normal operation :
Transmitter status
V1
(green)
V2
(red)
Message indicated by
indicator lights
Action
After transmitter power up
OFF
ON for 1 second,
then OFF
Transmitter initialisation phase
/
On “manual” restart mode, after
transmitter power up or after
deactivation/activation of safety
input
ON
OFF
On standby for action on
restart button (restart mode
programmed for « manual »)
- Press restart button to place transmitter
in radio transmission mode
After transmitter power up or
when restart button is pressed
(restart function in « auto »
mode)
Flash
OFF
RADIO transmission
/
In radio channel configuration
mode
Flashes indicate
number of units of
new radio channel
Flashes indicate
number of tens of
new radio channel
Radio channel number
indication
/
2 flashes
2 flashes
Channel inaccessible with
10mW
Change radio channel (40 to 64)
Abnormal operation :
Transmitter
status
V1
(green)
V2
(red)
V3
(orange)
Message indicated by
indicator lights
Solution
After transmitter
power up
OFF
OFF
OFF
Power supply problem,
transmitter not supplied
- Check power supply voltage
- Check condition of protection fuse
After transmitter
power up
Or
after activation of
safety input
OFF
OFF
ON
SIM card read error
- SIM card not present,
- SIM card incorrectly inserted or removed from its
location
- SIM card faulty (must be replaced)
Incorrect wiring of safety input
Check the wiring of safety input between terminals
Nb. 7 and Nb. 10.
4 flashes
4 flashes
ON
« Input check » function has
detected an error
Check the transmitter wiring : NO contacts of inputs
(nb 1 to nb 10) and restart button must be in «idle»
position when transmitter is powered up.
6 flashes
6 flashes
ON
Incorrect wiring of safety input
Check the wiring of safety input between terminals
Nb. 8 and Nb. 9.
Operating
5 flashes
5 flashes
ON
Configuration micro-switches
changed
Re-position configuration micro-switches to their
initial positions and activate then deactivate the
safety input to clear the error.
Operating
6 flashes
6 flashes
ON
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DRAFT R revision5
Receiver RSRD : Error messages 10.2
Error messages are given by the indicator light (RED color on indicator light column) connected to J3-01-02 Terminals.
This indicator light blinks a specific number of times in the event of a receiver malfunction:
number of
blinking
Message
Solution
1
Error on MCUs: Miscellaneous electronic fault
2
Error on MCUs: RAM
3
Error on MCUs: ROM
4
Error on MCUs: Parameters
Check the configuration using dedicated software*
5
Error on MCUs: Link with MCU no2
6
Error on MCUs: EEPROM
7
Error on MCUs: LOW VOLTAGE
Check power supply
8
Error on MCUs: RADIO
9
Error on MCUs: Safety relay
Every
second
Wired emergency stop button activated (pressed)
Fast blinks
Error detected on wired emergency stop button
Repeat a complete emergency stop cycle to clear
the error.
If the error appears again, check the wiring and the
emergency stop button.
* The dedicated programming software is available on JAY Electronique website. The use of the programming software is
protected by a password, this password is only delivered to a skilled person “level 2” (a person who was trained by JAY
Electronique, and who is authorized to modify RSRD receiver parameters).
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DRAFT R revision5
11 Servicing
IMPORTANT : MAKE SURE TRANSMITTER AND RECEIVER POWER SUPPLIES ARE SWITCHED OFF BEFORE YOU
PERFORM ANY SERVICING OPERATION
The components can only be disassembled by a trained technician in a “controlled” environment; parts must only be
replaced by genuine identical spare parts.
Use only soap-based solutions when cleaning housings; do not use any aggressive cleaning products.
12 MAINTENANCE
Replacement of a transmitter RSEF 12.1
Without unwiring the product, proceed as detailed below :
1- Switch off the power supply
2- Remove the front panel from the product (Fig.1)
3- Transmitter RSEF : If the SIM card of the new transmitter does not contain the same information as the SIM card of
the defective product, remove the SIM card and install it in the new product. (Fig.2)
4- Disconnect the removable terminals by applying a turning action using a flat tip screwdriver (Fig.3)
5- Re-program the new product identically to the old product (Fig.4)
Micro-switches set identically for transmitter
6- Connect the removable terminals on the new product (Fig.5).
7- Connect and supply the new product and proceed with tests.
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Inspection and servicing of the receiver RSRD
12.2
The receiver can be dismantled only by a trained staff, in a "controlled" environment, spare parts can be changed
only by identical and original parts.
Visual inspection should be done during the regular maintenance interval of the machine.
Check the antenna connection and check that it is clean and free of any oxidation.
Check the wiring of the receiver to electrical unit on power supply and machine, and wiring of function outputs.
Check the correct operation of stop circuits, active and passive.
Once by year, it is necessary to check the function of Emergency stop and safety relays.
For the RSRD Housing:
Check the condition of cover seal, tightening of screws and cable glands.
Clean the receiver by eliminating any foreign body.
Only use non aggressive cleaning product on base of soapy solution.
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13 Warranty
All our products are guarantied two years as of date of shipment. Any repairs, changes or replacement of a product
during the warranty period shall not result in extension of the warranty period.
Limit :
The warranty does not cover defects resulting from :
transportation,
false manoeuvres or failure to observe the wiring diagrams when installing and commissioning,
insufficient monitoring or servicing, or any use not compliant with the specifications given in the technical manual
and, as a general rule, any storage conditions, operating or environment conditions (atmospheric, chemical,
electrical, mechanical or other) which are inappropriate or not covered by the order.
This warranty shall not apply where any modifications, disassembly or additions have been made by the customer without
the written authorisation of JAY Electronique.
The responsibility of the JAY Electronique company during the warranty period is limited to material and construction defects;
the warranty covers repair of the product in the JAY Electronique shops or free replacement of parts recognised to be faulty
following expert investigation by the JAY Electronique “technical services”. The warranty does not give right to any
compensation for damages.
For any dispute relative to a supply or settlement thereof, the TRADE TRIBUNAL OF GRENOBLE shall be solely competent,
even where an Appeal may be requested or where a plurality of defendants may exist.
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14 FCC Rules & Regulations (Federal Communications
Commission)
The OEM integrators are responsible for ensuring that the end-user has no manual instructions to remove or install module.
Any changes or modifications to this equipment not expressly approved by JAY Electronique may cause, harmful
interference and void the FCC authorization to operate this equipment.
This equipment complies with FCC’s radiation exposure limits set forth for an uncontrolled environment under the following
conditions:
1. This equipment should be installed and operated such that a minimum separation distance of 20cm is maintained
between the radiator (antenna) and user’s/nearby person’s body at all times.
2. This transmitter must not be co-located or operating in conjunction with any other antenna or transmitter.
Authorized antennas:
see chapter « Antennas/911-918MHz bands »
Antenna installation requirements:
see chapter « Positioning the components and antennas »
For class B Equipment:
This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to part 15 of the
FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential
installation. This equipment generates, uses and can radiate radio frequency energy and, if not installed and used in
accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee
that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or
television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct
the interference by one or more of the following measures:
—Reorient or relocate the receiving antenna.
—Increase the separation between the equipment and receiver.
—Connect the equipment into an outlet on a circuit different from that to which the receiver is connected.
—Consult the dealer or an experienced radio/TV technician for help
Warning:
Those devices must be professionally installed.
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15 IC Regulations (Industry Canada)
The OEM integrators are responsible for ensuring that the end-user has no manual instructions to remove or install module.
This equipment complies with RSS102’s radiation exposure limits set forth for an uncontrolled environment under the
following conditions:
1. This equipment should be installed and operated such that a minimum separation distance of 20cm is maintained
between the radiator (antenna) and user’s/nearby person’s body at all times.
2. This transmitter must not be co-located or operating in conjunction with any other antenna or transmitter.
This radio transmitter (IC: 3393A-RSEF) has been approved by Industry Canada to operate with the antenna types listed
below with the maximum permissible gain indicated. Antenna types not included in this list, having a gain greater than the
maximum gain indicated for that type, are strictly prohibited for use with this device.
Authorized antennas:
see chapter « Antennas/911-918MHz bands »
Antenna installation requirements:
see chapter « Positioning the components and antennas »
This device complies with Industry Canada’s licence-exempt RSSs.
Operation is subject to the following two conditions:
1. This device may not cause harmful interference; and
2. This device must accept any interference received, including interference that may cause undesired operation of the
device.
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16 Appendices
Component dimensions (mm) 16.1
• Safety transmitter RSEF
—————————————————————————————————————————————————
• Safety receiver RSRD (Housing version)
—————————————————————————————————————————————————
• BNC plug-in antennas VUB•••
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Technical characteristics 16.2
Transmitter RSEF 16.2.1
Mechanical and environment withstand characteristics
Housing material : Plastic
Protection index : IP 40
IMPORTANT : transmitter RSEF must be mounted in a housing with protection degree IP54 min.
Weight : 500 g
Operating temperature range : -20 °C to + 50 °C
Storage temperature range : - 30 °C to + 70 °C
Connection : Terminal strips (plug-in), screw-type for wires 0.08 mm² to 2.5 mm²
Antenna : ¼ wave, VUA001A plug-in on BNC connector
Radio characteristics
Radio transmission frequencies :
(Interval between adjacent channels : 0.025 MHz)
RSEF40 : 64 frequencies, from 433.100 MHz to 434.675 MHz RSEF9- : 64 frequencies, from 911.800 to 918.20 MHz
RSEF41 : 25 frequencies, from 434.075 to 434.675 MHz
Transmit power : <10 mW
Average range in typical industrial environment (1) :
RSEF40 : 150 m RSEF9- : 100 m
RSEF41 : 250 m
Transmitter duty cycle : class 4 up to 100%
Electrical and functional characteristics
Power supply voltage : 24 VDC SELV/PELV +/- 20%
In according to chapter 9.4 of IEC / UL 61010-1 3rd edition, the product must be powered by class 2 power supply or by limited energy
Max. consumption : 100 mA (non-loaded static outputs and without any activated input)
Max. consumption protected by fuse : 500 mA
Number of inputs : 13
- 2 safety inputs (for emergency stop, safety light curtain, etc.)
- 10 function inputs
- 1 « restart button » input
Low level on input : dc voltage < 2 V
High level on input : dc voltage > 3 V
Maximum voltage on an input with no damage : 30 V
Consumption of an input active at high level : < 20 mA
Maximum frequency of a signal on an input : 10 Hz max
Static outputs (not suitable for application requiring a safety level) :
Number and type of outputs : 2 PNP outputs (Images of indicator lights V1 and V2)
Output voltage : 24 VDC, 100 mA max.
Indication : 3 indicator lights
(1)= Range varies according to environment conditions of transmitter and of receiver antenna (frameworks, metal partitions, etc.).
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Receiver RSRD
16.2.2
Mechanical and environment withstand characteristics
Housing material: Polyamide 6/6 (PA6/6), glass bead filled
Protection index: IP 65
Weight: 700 g (complete model with housing)
Operating temperature range: - 20 °C to + 60 °C
Storage temperature range: - 30 °C to + 70 °C
Connection: Spring – type plug in connectors
Minimum Cable rated voltage of 250 VAC
Conductor wire sections to be observed on T-blocks :
J1 & J2 ............0,2 mm² to 2,5 mm²
J3 ...................0,25 mm² to 1,5 mm²
Antenna: ¼ wave, VUA001A plug-in on BNC connector
Cable lead-out: - M16 cable gland for safety relays (tightening torque to be respected = 2N.m)
- M25 cable gland for power supply and other signals (tightening torque to be respected = 5N.m)
Electrical characteristics
Power supply voltage : 24 VDC SELV/PELV +/- 20%
In according to chapter 9.4 of IEC / UL 61010-1 3rd edition, the product must be powered by class 2 power supply or by limited energy
Max. consumption : 120 mA (non-loaded static outputs)
Max. consumption protected by fuse : 500mA
Safety relay outputs :
Contacts : 3 NO forcibly guided contacts
Tripping time (reaction) :
• Local emergency stop reaction time : 60 ms
• Active stop time following activation of transmitter RSEF safety input : 55 ms + Safety Delay
• Enabling switch reaction time : 30 ms
• Passive stop time (1) :
- 300 ms, for emergency stop according to EN 60204-1:2016
to
- 1.5 s, for a safety stop according EN 60204-32:2008 para 9.2.7, If the requirement of the risk analysis allows it
• Safety Delay (1) : - 0 to 10 sec set by step of 1 sec (default 0s)
Max. switching capacity :
US/Canada specification
according to UL 60947-4-1A
3.6 A 30 VAC
3.6 A 30 VDC
Resistive load
SAT 85 °C
2 A 30 VAC
Pilot Duty load
T. ambient 25 °C
1.5 A 30 VAC
Pilot Duty load
T. ambient 60 °C
VDE
3.6 A 250 VAC
3.6 A 30 VDC
Per AC15 : 2 A / 240 V for 1 NO contact loaded EN 60947-5-1:2004/A1:2009
Per AC15 : 1.5 A / 240 V for all contacts loaded EN 60947-5-1:2004/A1:2009
Static outputs (not secure) : Number and type of outputs : 4 PNP outputs
Output voltage: 24 VDC, 100 mA max.
Indication : 3 indicator lights
(1) = The passive stop time and the safety delay can be set with dedicated software*.
* The dedicated programming software is available on JAY Electronique website. The use of the programming software is protected
by a password, this password is only delivered to a skilled person “level 2” (a person who was trained by JAY Electronique, and
who is authorized to modify RSRD receiver parameters).
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Environmental data
16.3
Mechanical: Product fulfils following standards vibrations as requested standards EN 60068-2-6:2008 and EN 60068-2-
27:2009. - 60068.2.6:2008, test FC, 0.7mm peak to peak from 10 to 57Hz 5g from 57 to 150Hz.
- Mechanical shock: 60068.2.27:2009, test Ea. 30g/11ms
- Mechanical bump test: 60068.2.27:2009, test Ea, 10g/16ms
Maximum relative humidity 80 % for temperatures up to 31 °C decreasing linearly to 50 % relative humidity at 40 °C
Maximum heights above sea level: 2000m max
Receiver RSRD lifetime: 20 years
Safety related parameters 16.4
Tests according to the test principles were conducted. Detailed reports are held in the laboratories files.
Function tests, error simulation, a review of the source code and documents are performed.
List of standards: see the document « Declaration of conformity » of the product
EN ISO 13849-1:2015 for performance level PLe (Category 4) and IEC 62061:2005+AC:2010 + A1:2013+A2:2015 for SIL 3
emergency stop function.
Characteristic data according to IEC 61508-1 till -7 and IEC 62061:2005 16.4.1
The calculation of these values is based on the following assumptions:
Number of operating days per year: dop = 365d
Number of operating hours per day: hop = 24h
Operating frequency: 1/h
Product
Parameters
Results
Transmitter RSEF
Safety integrity level
SIL 3
PFH[1/h]
1.6E-09
Proof Test Interval T1
20 years
Product
Parameters
Results
Receiver RSRD
Safety integrity level
SIL 3
PFH[1/h]
1.04E-09
SFF
99.42%
Proof Test Interval T1
20 years
Type
B
Safe state
Open of at least one of the both safety
relays
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Other case.
The calculation of these values is based on the following assumptions :
Number of operating days per year: dop = 365d
Number of operating hours per day: hop = 24h
Operating frequency: 600/h
Product
Parameters
Results
Receiver RSRD
Safety integrity level
SIL 3
PFH
7.97E-08
SFF
99.42%
Proof Test Interval T1
20 years
Type
B
Safe state
Open of at least one of the both safety
relays
Characteristic data according to EN ISO 13849-1:2015 16.4.2
The calculation of these values is based on the following assumptions :
Number of operating days per year: dop = 365d
Number of operating hours per day: hop = 24h
Operating frequency: 1/h
Product
Parameters
Results
Transmitter RSEF
Performance level
PL e
Category
4
MTTFD
186 years
Diagnostic Coverage DC
98%
Product
Parameters
Results
Receiver RSRD
Performance level
PL e
Category
4
MTTFD
838.32 years
Diagnostic Coverage DC
99%
CCF
80%
Other case.
The calculation of these values is based on the following assumptions :
Number of operating days per year: dop = 365d
Number of operating hours per day: hop = 24h
Operating frequency: 600/h
Product
Parameters
Results
Receiver RSRD
Performance level
PL e
Category
4
MTTFD
155.28 years
Diagnostic Coverage DC
99%
CCF
80%
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RSEF Transmitter case thermal capability
16.5
Power supply, plus any input or output, 24VDC power supply, Pmaximum = 18watts.
Residual risks 16.6
The product being an element of the equipment, a risk analysis of the concerned application will allow to estimate these
residual risks.
Forseeable misuse 16.7
Polarity inversions of the safety transmitter or safety receiver power supply : no starting up of products.
Other misuse of the safety transmitter RSEF : see Diagnosis paragraph 10.
Other misuse of the safety receiver RSRD : see Diagnosis paragraph 10.
Waste recycling and management 16.8
When the unit has reached the end of its service life, be sure to dispose of it appropriately. The
unit can be disposed of in a specific waste collection centre as organised by the local authorities,
or it can be turned over to a distributor who will handle proper disposal of the unit.
Electronic waste sorting will prevent possible negative impact on the environment resulting from
inappropriate elimination of electronic waste and will allow proper processing and recycling of the
materials forming the unit, representing significant savings in terms of energy and resources.
Products references 16.9
See the sales documentation of the product.
Warning, avoid any mutual disturbance 16.10
Be certain that the wireless System doesn't disturb other Systems and that it is not being disturbed itself by other Systems.
Use different codes and different frequencies.
Countries limitation of the use 16.11
See ERC/REC 70-03 for eventual limitation of the use of Annex 1 Band F1 (Non- Specific SRDs) 433.050-434.790 MHz (6
October 2010 edition Russian Federation Not implemented).
Manufacturer information 16.12
Head office and plant :
ZAC la Bâtie, rue Champrond
F38334 SAINT ISMIER cedex
Tel : +33 (0)4 76 41 44 00
Fax : +33 (0)4 76 41 44 44
www.jay-electronique.com
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17 Declaration of conformity
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RADIOSAFE (RS)
Appendix, installation manual 333130
Ok
Equipment operating
Active radio link
between transmitter
and receiver
(Receiver indicator light feedback)
Stop
Machine safety stop triggered
d.R
rev3

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