Jay Electronique RSEF Wireless safety logic signal transmission system User Manual Installation Manual
Jay Electronique Wireless safety logic signal transmission system Installation Manual
Installation Manual
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| Document ID | 3726093 |
| Application ID | a1ct2BsF0UhSlQCLa7kzuA== |
| Document Description | Installation Manual |
| Short Term Confidential | No |
| Permanent Confidential | No |
| Supercede | No |
| Document Type | User Manual |
| Display Format | Adobe Acrobat PDF - pdf |
| Filesize | 280.62kB (3507709 bits) |
| Date Submitted | 2018-01-24 00:00:00 |
| Date Available | 2018-01-24 00:00:00 |
| Creation Date | 2018-01-05 16:43:13 |
| Producing Software | Microsoft® Word 2010 |
| Document Lastmod | 2018-01-05 16:43:13 |
| Document Title | JAY Electronique Wireless safety logic signal transmission system RSEF-RSRD |
| Document Creator | Microsoft® Word 2010 |
| Document Author: | e.dechame@jay-electronique.com |
RADIOSAFE (RS) series Wireless safety logic signal transmission system Transmitter RSEF / Receiver RSRD (HOUSING VERSION ONLY) Transmitter RSEF Receiver RSRD Installation and user manual - Original version - DRAFT R revision5 Doc. ref : 333130A-EN 2018/01/05 Page 1 / 44 TABLE OF CONTENTS Safety rules and general precautions ............................................................... 4 Identification of components ............................................................................. 5 Product operating principle ................................................................................ 6 Check of functions, initial startup ..................................................................... 7 4.1 4.2 Parameters on delivery « ex-FACTORY » ................................................................................... 7 Preliminary steps before installation .......................................................................................... 8 4.2.1 4.2.2 4.2.3 4.2.4 4.2.5 4.2.6 4.2.7 Modifying the product configuration ............................................................... 13 5.1 Transmitter RSEF ...................................................................................................................... 13 5.1.1 5.1.2 5.1.3 5.1.4 5.1.5 5.1.6 5.2 Wiring the transmitter RSEF ..................................................................................................... 19 6.1.1 6.1.2 6.1.3 6.2 Typical wiring diagram....................................................................................................................................... 19 Example connection of a safety light curtain on transmitter safety input............................................................... 19 Example with static inputs (PLC for example) ..................................................................................................... 19 Wiring the receiver RSRD ......................................................................................................... 20 6.2.1 6.2.2 6.2.3 6.2.4 6.2.5 6.2.6 6.2.7 6.2.8 6.2.9 6.2.10 6.2.11 General process ............................................................................................................................................... 18 Safety delay ...................................................................................................................................................... 18 Wiring the components ..................................................................................... 19 6.1 General process ............................................................................................................................................... 13 Configuring the radio transmit frequency ............................................................................................................ 14 Radio channel programming table for 433-434MHz range .................................................................................. 14 Radio channel programming table for 911-918MHz range .................................................................................. 15 Configuring the check function for inputs E1 to E10 on power up ........................................................................ 16 Configuring the restart mode of transmitter RSEF.............................................................................................. 17 Receiver RSRD .......................................................................................................................... 18 5.2.1 5.2.2 Safety transmitter RSEF : terminal strip and test wiring diagram .......................................................................... 8 Transmitter test wiring (does not take account of application) ............................................................................... 8 Safety receiver RSRD: terminal strip and test wiring diagram ............................................................................. 10 Assignment of inputs connected to transmitter RSEF and static outputs of receiver RSRD : ............................... 11 Power supply of outputs .................................................................................................................................... 11 Receiver test wiring (does not take account of application) ................................................................................. 11 System test before installation ........................................................................................................................... 12 Multi-strand wires: use of wire end ferrules is mandatory .................................................................................... 20 Conductor wire sections to be observed............................................................................................................. 20 USA/Canada specifications for installation and conductor wires to be used ......................................................... 20 Operation of safety relays RS1-RS2 of receiver RSRD ...................................................................................... 21 Monitoring of main contactors ............................................................................................................................ 21 Enabling handle : Wiring and operating mode .................................................................................................... 21 Typical wiring diagram for receiver RSRD ......................................................................................................... 22 Example with wired emergency stop palmswitch ................................................................................................ 22 Example with wired enabling handle .................................................................................................................. 23 Example with contactor monitoring function ....................................................................................................... 23 Wiring an indicator light column ......................................................................................................................... 24 Instructions for safe installation and commissioning ................................... 25 7.1 General information ................................................................................................................... 25 7.2 Transmitter RSEF ...................................................................................................................... 25 7.3 7.4 Receiver RSRD .......................................................................................................................... 25 Positioning the components and antennas .............................................................................. 26 Options ............................................................................................................... 27 8.1 Switch RF control option ........................................................................................................... 27 8.1.1 Wiring the RF switch: ........................................................................................................................................ 27 DRAFT R revision5 Doc. ref : 333130A-EN 2018/01/05 Page 2 / 44 9 Antennas ............................................................................................................. 28 9.1 9.2 433-434MHZ bands ..................................................................................................................... 28 911-918MHz bands ..................................................................................................................... 29 10 Diagnosis ............................................................................................................ 30 10.1 Transmitter RSEF : Messages given by indicator lights V1 and V2 ................................... 30 10.2 Receiver RSRD : Error messages ......................................................................................... 31 11 Servicing ............................................................................................................. 32 12 MAINTENANCE .................................................................................................. 32 12.1 12.2 Replacement of a transmitter RSEF...................................................................................... 32 Inspection and servicing of the receiver RSRD .................................................................... 33 13 Warranty ............................................................................................................. 34 14 FCC Rules & Regulations (Federal Communications Commission) ........... 35 15 IC Regulations (Industry Canada) .................................................................... 36 16 Appendices......................................................................................................... 37 16.1 16.2 16.2.1 16.2.2 16.3 16.4 16.4.1 16.4.2 16.5 16.6 16.7 16.8 16.9 16.10 16.11 16.12 Component dimensions (mm)................................................................................................ 37 Technical characteristics ....................................................................................................... 38 Transmitter RSEF ............................................................................................................................................ 38 Receiver RSRD................................................................................................................................................ 39 Environmental data ................................................................................................................. 40 Safety related parameters ...................................................................................................... 40 Characteristic data according to IEC 61508-1 till -7 and IEC 62061:2005 ............................................................ 40 Characteristic data according to EN ISO 13849-1:2015 ...................................................................................... 41 RSEF Transmitter case thermal capability ............................................................................ 42 Residual risks ......................................................................................................................... 42 Forseeable misuse.................................................................................................................. 42 Waste recycling and management ........................................................................................ 42 Products references ............................................................................................................... 42 Warning, avoid any mutual disturbance ............................................................................... 42 Countries limitation of the use ............................................................................................... 42 Manufacturer information ....................................................................................................... 42 17 Declaration of conformity ................................................................................. 43 DRAFT R revision5 Doc. ref : 333130A-EN 2018/01/05 Page 3 / 44 1 Safety rules and general precautions The RADIOSAFE (RS) “wireless safety logic signal transmission system” is considered as a control and a safety component ensuring an emergency stopping function under the terms of the European Machinery Directive. The following safety rules apply to installation and use of the Radiosafe (RS) system. For maximum safety when using the system, the instructions given in this manual must be strictly observed. Radiosafe (RS) system operators must be appropriately trained and authorised to use the product. Radiosafe (RS) system operators must have uninterrupted visibility at all times when performing manoeuvres. Where several systems are implemented on a single site, different radio frequencies must be used. These should be spaced by at least 2 channels (for example, channels 5, 7, 9, …) or by 5 channels when several systems are operating within a radius of 10 meters. Please contact us for the case of dense installations. It is not advisable to install the safety transmitter RSEF and safety receiver RSRD in the same cabinet to prevent disruption of the receiver. If need to install these two elements in the vicinity, please contact us. In the event of a malfunction, the installation should be immediately shut down by pressing any emergency stop palmswitch and particulary that connected to the safety transmitter RSEF. If an enabling handle is used for the application, this device must comply with the requirements of EN 60947-51:2004/A1:2009, EN ISO12100 and EN 60204-1:2016 standards. All emergency stop plamswitches used for the application, must comply with the requirements of EN 60947-51:2004/A1:2009 and EN 60204-1:2016 standards The product described in this manual is designed to satisfy the requirements of Machinery Directive 2006/42/EC based on application of the following standards : • EN ISO 13849-1:2015 for performance level PLe (Category 4) • IEC 62061:2005+AC:2010 + A1:2013+A2:2015 for SIL 3 DRAFT R revision5 Doc. ref : 333130A-EN 2018/01/05 Page 4 / 44 Identification of components The "RADIOSAFE (RS) « Wireless safety logic signal transmission system » comprises the following components: A safety transmitter ref. : RSEF (Fig.1), supplied with : o A SIM card (already installed in the transmitter) o A ¼ wave antenna, ref. : VUA00xx o A BNC elbow, ref. : VUB060 o A 50 cm antenna extender, ref. : VUB170 o An installation and user manual (on USB stick) Fig 1 A safety receiver, Housing version (Fig.2) ref. RSRDxxxx-0 supplied with : A ¼ wave antenna, ref. : VUA00xx A BNC elbow, ref. : VUB060 A 50 cm antenna extender, ref. : VUB170 Fig.2 DRAFT R revision5 Doc. ref : 333130A-EN 2018/01/05 Page 5 / 44 3 Product operating principle The RADIOSAFE (RS) « Wireless safety logic signal transmission system» is used to transmit logic safety signals from one point of an installation to another. The transmitter RSEF is designed to radio-transmit the following signals to the receiver RSRD : An emergency stop signal in the event of a problem occurring in the installation Up to 10 command signals The receiver RSRD is integrated in the control component of the machine ; it enables (or not) operation of the machine and transmits the possible commands assigned to the buttons connected to the transmitter RSEF. The receiver RSRD stops operation of the machine when any of the following conditions are present : Case 1 : Deactivation of a safety input (for example : contact on a gate or an emergency stop) connected to the transmitter RSEF Safety interlock subsequent to stop request. Case 2 : Action on emergency stop device wired to receiver RSRD. Safety interlock subsequent to stop request. Case 3 : Interruption of radio link during use When the system is in use, the transmitter RSEF has a continuous radio link with the receiver RSRD. Should this link be interrupted for more than the passive stop time, the receiver automatically triggers stopping of the installation. Safety interlock prior to loss of control of stopping function. Case 4 : Detection of a malfunction (see section : « Faults communicated by receiver ») Schematic diagram : DRAFT R revision5 Doc. ref : 333130A-EN 2018/01/05 Page 6 / 44 4 Check of functions, initial startup This section details the procedure for familiarisation with the product. It will allow you to test operation of the equipment in its « ex-factory » configuration. 4.1 Parameters on delivery « ex-FACTORY » Transmitter RSEF Radio channel number........................................... : Radio transmit power level .................................... : Self check of inputs E1 to E10 on power up.......... : Transmitter restart mode ....................................... : No. 64 (434,675Mhz) or (918,2Mhz) According to model of transmitter RSEF Yes Manual restart Receiver RSRD (1) Safety delay ........................................................ : 0s (2) Passive stop time ................................................ : 1s (1) (2) Safety delay can be configured between 0 to 10s (set by step of 1s) with dedicated software*. Passive stop time can be configured between 0.3 to 1.5s with dedicated software*. IMPORTANT: According to Machinery directive section 4.1.1(EN ISO 13850:2015), this time delay must be determined by the risk assessment of the machine (see also CEI 60204-1 :2005, 9.2.5.4.2). Notes : The SIM card (in the transmitter) contains the complete configuration of the system : - system operating frequency, - Identity code of pair formed by transmitter RSEF + receiver RSRD, In the event of a transmitter failure, the SIM card can be used in a backup transmitter. To modify the basic parameters, refer to section 5. * The dedicated programming software is available on JAY Electronique website. The use of the programming software is protected by a password, this password is only delivered to a skilled person “level 2” (a person who was trained by JAY Electronique, and who is authorized to modify RSRD receiver parameters). DRAFT R revision5 Doc. ref : 333130A-EN 2018/01/05 Page 7 / 44 4.2 Preliminary steps before installation Once you have inserted the SIM card in the transmitter RSEF, proceed as follows to perform a quick test on the components before final installation. 4.2.1 Safety transmitter RSEF : terminal strip and test wiring diagram Terminal 10 11 12 13 14 15 Ind. light V1 V2 V3 Function V- E.S. V- E.S. V+ E.S. V+ RSEF V- RSEF V- RSEF E.S. contact 1 E.S. contact 2 E.S. mode V+ E.S. Ind. light V2 output Ind. light V1 output Not used Not used V- Inputs Terminal Function 16 V- Inputs 17 On / Restart button input 18 19 20 21 22 23 Input No.9 Input No.7 Input No.5 Input No.3 Input No.1 V- Input 24 Input No.10 25 Input No.8 26 27 28 Input No.6 Input No.4 Input No.2 Function (GREEN) "On", "Radio transmission", "Diagnostic" (RED) "Diagnostic" (ORANGE) "Power supply" 4.2.2 Transmitter test wiring (does not take account of application) this wiring is intended to test : - a command input - and the « emergency stop » safety input : Step 1 Prepare a stabilized power supply, 24VDC (+/- 5 %) 500 mA minimum Step 2 Wire the transmitter as follows : Connect the +24VDC of the stabilized power supply to terminals 3 and 4 Connect the ground of the power supply to the 3 terminals 1 and 5 and 15 (ground ref. of inputs) Connect an NC double contact emergency stop button to terminals 7, 8, 9 and 10. Connect an NO button “Restart” across the +24VDC and terminal No. 17. Connect an NO button simulating an input across the +24VDC and terminal No. 22 (E1). Possibly, indicator lights giving the same indication as indicator lights V1 and V2 of the transmitter may be connected to terminals 11 (V2) and 12 (V1) and 0V. Step 3 Supply the transmitter. DRAFT R revision5 Doc. ref : 333130A-EN 2018/01/05 Page 8 / 44 Step 4 Activate the safety input (unlock Emergency stop). Step 5 Press on the Restart pushbutton. Indicator light V3 of the transmitter should come on steady, indicator light V1 should flash regularly (radio transmission) and indicator light V2 should be off; if this indicator light flashes, there is an error: refer to the error message table. Step 6 Switch off the supply to the transmitter. Proceed as instructed in the following pages to wire the safety receiver RSRD. DRAFT R revision5 Doc. ref : 333130A-EN 2018/01/05 Page 9 / 44 4.2.3 Safety receiver RSRD: terminal strip and test wiring diagram RS1&RS2 LD1 LD2 LD3 J1 Terminal block : Safety outputs Terminal Function Y1 1st safety output (NO contact) Z3 Y2 2nd safety output (NO contact) Z2 Y3 3rd safety output (NO contact) Z1 Safety relays Red indicator light: status of safety relays RS1 and RS2 Antenna BNC / antenna extension connector Radio module Yellow indicator light : Transceiver power supply OK Red indicator light: status of safety relays RS1 and RS2 Green indicator light : Radio reception + Diagnostics J2 Terminal block : Safety Inputs and power supply Terminal Function 12 Input for Enabling Handle Detection 11 10 Input 2 for Enabling Handle 09 08 Input 1 for Enabling Handle 07 06 Input 2 for emergency stop or safety light curtain 05 04 Input 1 for emergency stop or safety light curtain 03 02 V- (GND) 01 V+ 24VDC SW3/SW2 : Output power supply selection Position “1” : Output power supply connected on receiver RSRD 24VDC and GND (default) Position “0” : Output power supply connected on external V+ and VSW1 : Functioning mode Position “1” : Receiving mode (default) Position “0” : Programming mode J3 Terminal block : Communication, Static outputs and Indicators Function Terminals RXD RS232* Function not used / not connected TXD RS232* Configuration INPUT* GND* Configuration GND* Error message (red indicator light) + Error message (red indicator light) - Radio reception status (orange indicator light) + 10 Radio reception status (orange indicator light) - Machine operating status (green indic. light) + 11 12 Machine operating status (green indic. light) - Input for main contactor monitoring function 13 14 Input for main contactor monitoring function Power supply of outputs V+ 15 16 Power supply of outputs V- Output nb.1 17 18 Output nb.2 Output nb.3 19 20 Output nb.4 *(used with a dedicated software) DRAFT R revision5 Doc. ref : 333130A-EN 2018/01/05 Page 10 / 44 4.2.4 Assignment of inputs connected to transmitter RSEF and static outputs of receiver RSRD : Receiver RSRD with assignment of « standard » outputs Inputs of transmitter RSEF E1 E2 E3 E4 Assignment of outputs of receiver RSRD (terminal No.) 17 18 19 20 4.2.5 Power supply of outputs There are two operating modes for outputs voltage 1-4. Isolated from the main supply voltage (isolated mode) or linked to the main supply voltage (non-isolated mode). In both cases, the maximum output current is 100mA per output. Isolated mode: SW3 and SW2 must be in position “0” A continued supply voltage must be applied between points 15-16 of J3. This supply voltage must be between 530VDC. (input 15: V+ and input16 : V-) Insulation voltage : > 4400 VRMS. Not isolated mode : SW3 and SW2 must be in position “1”. Terminal points 15-16 of J3 must be unconnected. Power supply of the ouputs is the supply voltage of the receiver RSRD. 4.2.6 Receiver test wiring (does not take account of application) This wiring is aimed at testing a command output and an « emergency stop » safety input : Step 1 Prepare a stabilized power supply, 24VDC (+/- 5 %) 500 mA minimum Step 2 Wire the receiver as follows : o Shunt the terminal pairs J2[03-04], J2[05-06] and J3[13-14] o Connect the +24VDC of the stabilized power supply to terminals J2[1] o Connect the ground of the power supply to the terminal J2[2] Step 3 Supply the receiver. Yellow indicator light LD1 on the receiver comes on steady. Step 4 Switch off the receiver. Perform the system test as detailed in the next section. DRAFT R revision5 Doc. ref : 333130A-EN 2018/01/05 Page 11 / 44 4.2.7 System test before installation Step A Supply the transmitter RSEF and the receiver RSRD The receiver RSRD should be ready to receive the transmitter RSEF frame and the indicator light LD1 comes on steady. The indicator light V3 on the transmitter RSEF comes on steady Step B Activate the safety input (unlock Emergency stop) on the transmitter RSEF The transmitter RSEF should be ready to transmit and its green indicator light V1 should come on steady. Step C On the safety transmitter RSEF: Press on the restart pushbutton (If the transmitter is in « manual » restart mode ). The indicator light V2 should blink. On the receiver RSRD: The safety relays (RS1 and RS2) should engage. The two indicator lights LD2 and LD3 should come on steady. Step D Press the emergency stop palmswitch connected to the transmitter RSEF The receiver RSRD safety relays should immediately deactivate. DRAFT R revision5 Doc. ref : 333130A-EN 2018/01/05 Page 12 / 44 5 Modifying the product configuration 5.1 Transmitter RSEF 5.1.1 General process The various settings on the transmitter RSEF are made using a DIP switch and a validation button located inside the transmitter. Remove the front panel to access these components: DRAFT R revision5 Doc. ref : 333130A-EN 2018/01/05 Page 13 / 44 5.1.2 Configuring the radio transmit frequency To limit accidental cut-outs due to radio interference, it is important to choose an available radio channel (frequency). This choice is governed by the following principles: The receiver point of installation must be considered as the centre of the radio link, Estimate the maximum distance « D max » which there may be between the transmitter and the receiver, Identify the frequencies used for all the radio transmitters located within a radius of 2xD max. Chose a frequency which is as far as possible from those used by the nearest transmitters and which is not used by the transm itters identified. The procedure described below is used to modify the radio channel of the transmitter RSEF and receiver RSRD. The receiver must be supplied throughout the channel modification procedure in order to receive the radio channel change command from the transmitter RSEF. 1234- Deactivate the safety input of the transmitter RSEF (1) 56- Once you have chosen the radio channel, press the validation button BPV Select the new radio channel using micro-switches 1 to 6 (see correspondence table below) Activate the safety input of the transmitter RSEF (2) The 2 indicator lights V1-V2 flash to indicate the new radio channel being programmed : Indicator light V1 (GREEN) indicates the units (0 = off steady, 1 = 1 flash, 2 = 2 flashes, etc…) Indicator light V2 (RED) indicates the tens (0 = off, 10 = 1 flash, 20 = 2 flashes, etc…) Example : The two indicator lights, V1 and V2, flash simultaneously and the transmitter sends the receiver RSRD the radio channel change command (this action takes around 20 s., then indicator lights V1 and V2 go off). Note : If the validation button BPV has not been pressed, you can cancel the frequency change by repositioning the micro-switches 1 to 6 to the initial radio channel code. 78- To exit the radio frequency setting modes, activate, then deactivate the safety input (1)(2). If the transmitter is in « manual » restart mode, press the restart button wired to input 17 (1) If an emergency stop palmswitch is wired on this input, the component must be locked. (2) If an emergency stop palmswitch is wired on this input, the component must be unlocked. Note : If the other setting has also been modified during this procedure (as “input check” or “restart mode”), each modified setting have to be performed one by one. 5.1.3 Radio channel programming table for 433-434MHz range Note : For the « extended range » version, only channels 40 to 64 are accessible. Chan. 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 Freq. (MHz) 433,100 433,125 433,150 433,175 433,200 433,225 433,250 433,275 433,300 433,325 433,350 433,375 433,400 433,425 433,450 433,475 433,500 433,525 433,550 433,575 433,600 433,625 433,650 433,675 433,700 433,725 433,750 433,775 433,800 433,825 433,850 433,875 OFF ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF OFF ON ON OFF OFF ON ON OFF OFF ON ON OFF OFF ON ON OFF OFF ON ON OFF OFF ON ON OFF OFF ON ON OFF OFF ON ON Micro-switch position OFF OFF OFF OFF OFF OFF OFF OFF ON OFF ON OFF ON OFF ON OFF OFF ON OFF ON OFF ON OFF ON ON ON ON ON ON ON ON ON OFF OFF OFF OFF OFF OFF OFF OFF ON OFF ON OFF ON OFF ON OFF OFF ON OFF ON OFF ON OFF ON ON ON ON ON ON ON ON ON OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF Chan. 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 Freq. (MHz) 433,900 433,925 433,950 433,975 434,000 434,025 434,050 434,075 434,100 434,125 434,150 434,175 434,200 434,225 434,250 434,275 434,300 434,325 434,350 434,375 434,400 434,425 434,450 434,475 434,500 434,525 434,550 434,575 434,600 434,625 434,650 434,675 DRAFT R revision5 OFF ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF OFF ON ON OFF OFF ON ON OFF OFF ON ON OFF OFF ON ON OFF OFF ON ON OFF OFF ON ON OFF OFF ON ON OFF OFF ON ON Micro-switch position OFF OFF OFF OFF OFF OFF OFF OFF ON OFF ON OFF ON OFF ON OFF OFF ON OFF ON OFF ON OFF ON ON ON ON ON ON ON ON ON OFF OFF OFF OFF OFF OFF OFF OFF ON OFF ON OFF ON OFF ON OFF OFF ON OFF ON OFF ON OFF ON ON ON ON ON ON ON ON ON OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON Doc. ref : 333130A-EN 2018/01/05 Page 14 / 44 5.1.4 Chan. 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 Freq. (MHz) 911,800 911,900 912,000 912,100 912,200 912,300 912,400 912,500 912,600 912,700 912,800 912,900 913,000 913,100 913,200 913,300 913,400 913,500 913,600 913,700 913,800 913,900 914,000 914,100 914,300 914,400 914,500 914,600 914,700 914,800 914,900 915,000 Radio channel programming table for 911-918MHz range OFF ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF OFF ON ON OFF OFF ON ON OFF OFF ON ON OFF OFF ON ON OFF OFF ON ON OFF OFF ON ON OFF OFF ON ON OFF OFF ON ON Micro-switch position OFF OFF OFF OFF OFF OFF OFF OFF ON OFF ON OFF ON OFF ON OFF OFF ON OFF ON OFF ON OFF ON ON ON ON ON ON ON ON ON OFF OFF OFF OFF OFF OFF OFF OFF ON OFF ON OFF ON OFF ON OFF OFF ON OFF ON OFF ON OFF ON ON ON ON ON ON ON ON ON OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF Chan. 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 Freq. (MHz) 915,100 915,200 915,300 915,400 915,500 915,600 915,700 915,800 915,900 916,000 916,100 916,200 916,300 916,400 916,500 916,600 916,700 916,800 916,900 917,000 917,100 917,200 917,300 917,400 917,500 917,600 917,700 917,800 917,900 918,000 918,100 918,200 DRAFT R revision5 OFF ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF OFF ON ON OFF OFF ON ON OFF OFF ON ON OFF OFF ON ON OFF OFF ON ON OFF OFF ON ON OFF OFF ON ON OFF OFF ON ON Micro-switch position OFF OFF OFF OFF OFF OFF OFF OFF ON OFF ON OFF ON OFF ON OFF OFF ON OFF ON OFF ON OFF ON ON ON ON ON ON ON ON ON OFF OFF OFF OFF OFF OFF OFF OFF ON OFF ON OFF ON OFF ON OFF OFF ON OFF ON OFF ON OFF ON ON ON ON ON ON ON ON ON OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON Doc. ref : 333130A-EN 2018/01/05 Page 15 / 44 5.1.5 Configuring the check function for inputs E1 to E10 on power up This function is used to check the status of the contacts of the inputs on power up of the transmitter RSEF. If a contact is « closed» on power up, the transmitter will indicate an error by indicator lights V1 and V2 (4 flashes). This function can be activated using micro-switch No. 7. 1- Deactivate the safety input of the transmitter RSEF (1) 2- Activate or deactivate the input check function using micro-switch No. 7 : 3- Activate the safety input of the transmitter RSEF (2) ; the two indicator lights, V1 and V2, flash alternately to indicate the system is on standby for validation. 4- Press the validation button BPV ; indicator lights V1 and V2 go off. 5- To exit this configuration mode, deactivate, then activate the safety input (1)(2). 6- If the transmitter is in « manual » restart mode, press the restart button wired to input 17 (1) If an emergency stop palmswitch is wired on this input, the component must be locked. (2) If an emergency stop palmswitch is wired on this input, the component must be unlocked. Example of fault on input No. 3 (NO contact faulty) : Note : If the other setting has also been modified during this procedure (as “Radio channel number” or “restart mode”), each modified setting have to be performed one by one. DRAFT R revision5 Doc. ref : 333130A-EN 2018/01/05 Page 16 / 44 5.1.6 Configuring the restart mode of transmitter RSEF This function defines the restart mode of safety transmitter (activation of the radio transmission) after a stop caused by deactivation of its safety input (i.e.: emergency stop button pressed) or cut of its power supply. By default (“ex-factory"), the transmitter restart mode is « Manual ». « Manual » restart mode : The safety transmitter is manually restarted (radio transmission activated) by pressing on a « Restart » pushbutton following deactivation and activation of its safety input. « Automatic » restart mode : The safety transmitter is automatically restarted (radio transmission activated) following deactivation and activation of its safety input. IMPORTANT : Do not connect a restart button in this mode (input nb.17 not connected). This function is configured using micro-switch No. 8 12- Deactivate the safety input of the transmitter RSEF (1) Using micro-switch No. 8, select the transmitter restart mode : « Automatic » or « Manual » : 3- Activate the safety input of the transmitter RSEF (2) ; the two indicator lights, V1 and V2, flash alternately to indicate the system is on standby for validation. 4- Press the validation button (BPV) ; indicator lights V1 and V2 go off. 5- To exit this configuration mode, deactivate, then activate the safety input (1)(2). (1) If an emergency stop palmswitch is wired on this input, the component must be locked. (2) If an emergency stop palmswitch is wired on this input, the component must be unlocked. Wiring diagram with restart button (« manual » restart mode) : In the event of deactivation followed by activation of the safety input (emergency stop, for example), the transmitter will only be able to transmit provided the « restart » pushbutton has been pressed. Note : If the other setting has also been modified during this procedure (as “Radio channel number” or “restart mode”), each modified setting have to be performed one by one. DRAFT R revision5 Doc. ref : 333130A-EN 2018/01/05 Page 17 / 44 5.2 Receiver RSRD 5.2.1 General process The « Functioning mode » switch SW1, allows to set the receiver RSRD on Programming or Receiving mode. When Receiver is set to Programming mode, the configuration input (J3 Terminal block) allows to configure the RSRD receiver with dedicated software*. To use the receiver RSRD in normally way, the « Functioning mode » switch SW1 must be set on position 1 « Receiving mode ». 5.2.2 Safety delay The “Safety delay” allows to generate a delay before deactivation of the safety relays RS1 and RS2. The purpose of this timer is to indicate a system stop and to manage an action before the complete shutdown. This timer is activated after an emergency signal from the transmitter RSEF and also, after a passive stop (radio loss). Total Tripping time = Active stop time or Passive stop time + Safety delay This timer is not taken into account for these cases : during a local emergency stop (stop palmswitch wired to receiver RSRD J2-03,04,05,06), when using a wired enabling handle (connected to receiver RSRD J2-07,08,09,10,11,12) when a system error appears This timer can be set with dedicated software* and can be programmed from 0 to 10s (set by step of 1s). * The dedicated programming software is available on JAY Electronique website. The use of the programming software is protected by a password, this password is only delivered to a skilled person “level 2” (a person who was trained by JAY Electronique, and who is authorized to modify RSRD receiver parameters). DRAFT R revision5 Doc. ref : 333130A-EN 2018/01/05 Page 18 / 44 6 Wiring the components 6.1 Wiring the transmitter RSEF NOTE 1: See description of connection terminals in section 4.2.1. NOTE 2: See correspondence between inputs of transmitter RSEF and outputs of receiver RSRD in section 4.2.4. 6.1.1 Typical wiring diagram with emergency stop palmswitch connected to safety input and 10 dry-contact inputs (No pushbuttons). 6.1.2 Example connection of a safety light curtain on transmitter safety input 6.1.3 Example with static inputs (PLC for example) DRAFT R revision5 Doc. ref : 333130A-EN 2018/01/05 Page 19 / 44 6.2 Wiring the receiver RSRD NOTE 1 : See description of connection terminals in section 4.2.3. NOTE 2 : See correspondence between inputs of transmitter RSEF and outputs of receiver RSRD in section 4.2.4. CAUTION : The loads connected to the receiver outputs must not consume more than 100 mA with 24VDC. 6.2.1 Multi-strand wires: use of wire end ferrules is mandatory Where flexible multi-strand wires are used, wire end ferrules must be used to avoid false contacts and short-circuits. 6.2.2 Conductor wire sections to be observed Be sure to observe the min. /max. wire sections listed below for electrical connection an Terminal blocks : J1 & J2 0,5 mm² to 1,5 mm² J3 0,25 mm² to 1,5 mm² 6.2.3 USA/Canada specifications for installation and conductor wires to be used Particularity for a wall installation: A code inspector will allow a cord if it is not a long run and not likely to be damaged. It may be required to remove the cord and install conduit if the installation is under these clauses. The circuit breaker supplying the RSRD must be accessible and close to the RSRD. The type of wires used for wiring the J1 Terminal block (Safety relay outputs), is mandatory: class 1 size 18AWG with min temperature range -25°C to +60°C. Maximum switching voltage : 30 V rms, 42.4 V peak, or 60 V dc according to UL61010-1 3rd edition: 2012 DRAFT R revision5 Doc. ref : 333130A-EN 2018/01/05 Page 20 / 44 6.2.4 Operation of safety relays RS1-RS2 of receiver RSRD Interruption of the safety stop chain is ensured by safety relays RS1 and RS2 (internal to receiver RSRD) which control the contacts accessible by terminals Y1-Z3, Y2-Z2 and Y3-Z1. The state of relays RS1 and RS2 depends on : the safety input of the transmitter RSEF , the safety input of the receiver RSRD(a), possible faults detected, Possible loss of radio link. Possible loss of power supply of safety transmitter or safety receiver. Possible enabling handle status (b) (a)= An external safety stop device can be connected, such as an emergency stop palmswitch, or a gate control device wired to the inputs provided for this purpose on the receiver (connection terminals J2 03-04 / J2 05-06). The state of these inputs will act directly on relays RS1 and RS2. (b)= An enabling handle can be wired to the inputs provided for this purpose on the receiver (connection terminals J2 07-08 / J2 09-10 and J2-11-12). The state of these inputs will act directly on relays RS1 and RS2 and change the receiver operating mode, see chapter 6.2.6. 6.2.5 Monitoring of main contactors The input connected to terminals J3 07-08 is used to monitor the state of the contactor(s) connected to the RS1-RS2 safety outputs. The state of the contactor(s) contact(s) wired on this input must be closed in order to start the receiver RSRD. IMPORTANT : This monitoring depends on the safety performance level required by the machine. 6.2.6 Enabling handle : Wiring and operating mode IMPORTANT : The enabling handle must comply with the requirements of EN 60947-5-1:2004/A1:2009, EN ISO12100 and EN 60204-1:2016 standards. The receiver RSRD is provided with six inputs dedicated to the wiring of an enabling handle. In the case of enabling handle use, four of these inputs will be used for the connection of the double channel enabling device. The two other inputs will be used for detection of the enabling switch. The wireless safety stop function is overwritten by using a dual channel enabling switch. When the enabling handle is detected, the receiver will reset and the Radio is disabled (The enabling handle has higher priority than the radio mode) The enabling handle has lower priority than the local emergency stop. In the event of a faulty enabling device, the safety output relays shall be immediately deactivated. DRAFT R revision5 Doc. ref : 333130A-EN 2018/01/05 Page 21 / 44 6.2.7 Typical wiring diagram for receiver RSRD 6.2.8 Example with wired emergency stop palmswitch IMPORTANT : The emergency stop plamswitch must comply with the requirements of EN 60947-5-1:2004/A1:2009 and EN 60204-1:2016 standards. DRAFT R revision5 Doc. ref : 333130A-EN 2018/01/05 Page 22 / 44 6.2.9 Example with wired enabling handle IMPORTANT : The enabling handle must comply with the requirements of EN 60947-5-1:2004/A1:2009, EN ISO12100 and EN 60204-1:2016 standards. 6.2.10 Example with contactor monitoring function DRAFT R revision5 Doc. ref : 333130A-EN 2018/01/05 Page 23 / 44 6.2.11 Wiring an indicator light column An indicator light column should be wired to the receiver. The column will indicate the status of the equipment monitored and of the receiver RSRD. The indicator light status sheet should be fastened near to the indicator light column (Example given in last page of this user manual). The consumption of each indicator light of the column must not exceed 100 mA with 24VDC. Should this be the case, the indicator lights must be controlled by auxiliary relays. IMPORTANT : a standard indicator light column does not provide a safe information (no checking of its correct operating). Status of indicator lights of indicator light column: Ind. light column On steady Flashing Off Red Equipment stopped Red indicator lights flash a specific number of times in the event of a receiver malfunction (see chapter 8.2) Equipment operating Orange active radio link between transmitter and receiver Green Equipment operating Equipment stopped DRAFT R revision5 Doc. ref : 333130A-EN 2018/01/05 Page 24 / 44 7 Instructions for safe installation and commissioning 7.1 General information Experience has shown that functional reliability basically depends on : the quality of the electrical power supply and protection systems, the characteristics of the components connected to the transmitter and receiver, the position of the transmission and reception antennas, The configuration and wiring of the various components. 7.2 Transmitter RSEF The installer shall: Install the product near the control area. Provide, if necessary, a location for a transmitter restart button in order to start the transmitter following a malfunction or following an emergency stop condition. Connect a 0.5 amp delay-action fuse protection device in series on input Vin No. 4 (24V DC) of the transmitter. Familiarise yourself with all the characteristics given in the « technical characteristics » section. 7.3 Receiver RSRD The installer shall: Respect the sections and characteristics of the cables to be used, see the « technical characteristics » section Wire a cabled emergency stop device on the front panel of the unit. Secure, on the top of the unit, a 3-color indicator light column (green, orange, red) to indicate the operating status of the system. Fasten, near the indicator light column, a colour code sheet showing the meaning of the indicator light statuses (Example given in last page of this user manual). Connect a 250V/0.5 amp delay-action fuse protection device in series on input J2-01 (24V DC) of the receiver. Familiarise yourself with all the characteristics given in the « technical characteristics » section. DRAFT R revision5 Doc. ref : 333130A-EN 2018/01/05 Page 25 / 44 Positioning the components and antennas 7.4 Both the transmitter RSEF and receiver RSRD are supplied with an antenna, antenna extender and a BNC-BNC elbow. When installing multiple transmitters side by side, the respective radio transmission antennas should be spaced 70cm at least. If a metal electrical housing is used, the antenna should be remote-mounted on the top of the housing. If a plastic housing is used, the antenna can be connected directly on the product using the BNC elbow supplied. Under no circumstances, the receiver RSRD shall be positioned with its electronic components facing down. The receiver RSRD must be installed on a rigid frame (min. 3 mm thick sheet metal) fastened with 4 M5 screws in the recesses of the housing provided for this purpose. If poor radiowave propagation is observed, for example : closed area, the antenna should be remote-mounted. See installation instructions: IMPORTANT : Do not remove the plastic insulating washer placed between the nut and the BNC connector mounted on the bracket of antenna extension (ref: VUBxxx). DRAFT R revision5 Doc. ref : 333130A-EN 2018/01/05 Page 26 / 44 8 Options 8.1 Switch RF control option For RSEF with sales reference: RSEF••-1 This option allows to ensure continuous radio link in a congested RF environment (reflection, shadow zones...) by controlling an RF switch to transmit radio waves from two separate antennas. We recommend using a RF switch type ZSDR-230+ for example. The transmitter RSEF is fitted with 2 extra outputs, terminals 29 and 30, which deliver the power supply for the RF switch and the TTL output to control the RF switch. It is necessary to wire a 100 ohms ¼ watts pull-up resistor between the TTL input and the 0v IMPORTANT : The maximum length of the cables connecting the RSEF and the RF switch should not exceed 30m. 8.1.1 Wiring the RF switch: RSEF Terminal RF switch connection Comments 14 TTL It is necessary to wire a 100 Ohms pull-up resistor between the TTL input and the 0v 29 0V 30 +5 VDC RF Signal COM DRAFT R revision5 Doc. ref : 333130A-EN 2018/01/05 Page 27 / 44 9 Antennas 9.1 433-434MHZ bands Antenna reference: VUA001A Type: straight, 1/4 wave, BNC connection Approximate length: 190mm Antenna supplied as standard with the product Antenna reference: VUA002A Type: straight, 1/2 wave, BNC connection Approximate length: 335mm Antennas references: VUA100AH (with 0,5m cable), VUA102AH (with 2m cable), VUA105AH (with 5m cable), VUA110AH (with 10m cable) Type: through insulated remote, 1/2 wave, BNC connection Approximate length: 320mm Required drill hole: 15mm Antennas references: VUA103AM (with 3m cable), VUA105AM (with 5m cable) Type: insulated magnetic remote, tuned, BNC connection Approximate length: 440mm Antennas references: VUA103AV (with 3m cable), VUA105AV (with 5m cable) Type: through uninsulated remote, 1/4 wave, BNC connection Approximate length: 180mm Required drill hole: 12mm or 19mm (ring 2 diameters supplied) Antenna reference: FLEXI-BNC-433 ONLY FOR BE USED ON RSRD RECEIVER Brand name: rfsolutions Type: straight, 1/4 wave, BNC connection Approximate length: 171mm Antenna reference: CA435GP+-N ONLY FOR BE USED ON RSEF TRANSMITTER Brand name: CompleTech Type: straight, omnidirectional ground plane, BNC connection Approximate length: 530mm (with mounting bracket) DRAFT R revision5 Doc. ref : 333130A-EN 2018/01/05 Page 28 / 44 9.2 911-918MHz bands Antenna reference: VUA001B Brand name: EBDS Frequency Range: 860-920 MHz Antenna gain: 1.5 dBi (need grounded 16x16cm) Type: straight, 1/4 wave, BNC connection Approximate length: 90mm Antenna supplied as standard with the Transceiver Antenna reference: VUA002B Brand name: PROCOM Frequency Range: 820-960 MHz Antenna gain: 5 dB (compared to 1/4 wave) Type: straight, 1/2 wave, BNC connection Approximate length: 200mm Antennas references: VUA100BH (with 0,5m cable), VUA102BH (with 2m cable), VUA105BH (with 5m cable), VUA110BH (with 10m cable) Brand name: ASTEL Frequency Range: 860-960 MHz Antenna gain: 4 dBi Type: through insulated remote, 1/2 wave, BNC connection Approximate length: 190mm Required drill hole: 15mm Antennas references: VUA103BM (with 3m cable), VUA105BM (with 5m cable) Brand name: ASTEL Frequency Range: 806-870 MHz Antenna gain: 5 dBi (need grounded 60x60cm) Type: insulated magnetic remote, tuned, BNC connection Approximate length: 320mm Antennas references: VUA103BV (with 3m cable), VUA105BV (with 5m cable) Brand name: ASTEL Frequency Range: 900-920 MHz Antenna gain: 2 dBi Type: through uninsulated remote, 1/4 wave, BNC connection Approximate length: 100mm Required drill hole: 12mm or 19mm (ring 2 diameters supplied) DRAFT R revision5 Doc. ref : 333130A-EN 2018/01/05 Page 29 / 44 10 Diagnosis 10.1 Transmitter RSEF : Messages given by indicator lights V1 and V2 To determine possible faults, the transmitter has two indicator lights on the front panel, V1 and V2. Normal operation : Transmitter status After transmitter power up On “manual” restart mode, after transmitter power up or after deactivation/activation of safety input After transmitter power up or when restart button is pressed (restart function in « auto » mode) In radio channel configuration mode Message indicated by indicator lights V1 V2 (green) (red) OFF ON for 1 second, then OFF Transmitter initialisation phase ON OFF On standby for action on restart button (restart mode programmed for « manual ») Flash OFF RADIO transmission Flashes indicate number of units of new radio channel Flashes indicate number of tens of new radio channel Radio channel number indication 2 flashes 2 flashes Channel inaccessible with 10mW Action - Press restart button to place transmitter in radio transmission mode Change radio channel (40 to 64) Abnormal operation : Transmitter status V1 V2 V3 (green) (red) (orange) After transmitter power up OFF OFF OFF After transmitter power up OFF OFF ON Message indicated by indicator lights Power supply problem, transmitter not supplied SIM card read error Incorrect wiring of safety input Or 4 flashes 4 flashes ON « Input check » function has detected an error 6 flashes 6 flashes ON Incorrect wiring of safety input Operating 5 flashes 5 flashes ON Operating 6 flashes 6 flashes ON after activation of safety input Configuration micro-switches changed DRAFT R revision5 Solution - Check power supply voltage - Check condition of protection fuse - SIM card not present, - SIM card incorrectly inserted or removed from its location - SIM card faulty (must be replaced) Check the wiring of safety input between terminals Nb. 7 and Nb. 10. Check the transmitter wiring : NO contacts of inputs (nb 1 to nb 10) and restart button must be in «idle» position when transmitter is powered up. Check the wiring of safety input between terminals Nb. 8 and Nb. 9. Re-position configuration micro-switches to their initial positions and activate then deactivate the safety input to clear the error. Doc. ref : 333130A-EN 2018/01/05 Page 30 / 44 10.2 Receiver RSRD : Error messages Error messages are given by the indicator light (RED color on indicator light column) connected to J3-01-02 Terminals. This indicator light blinks a specific number of times in the event of a receiver malfunction: number of blinking Message Solution Error on MCUs: Miscellaneous electronic fault Error on MCUs: RAM Error on MCUs: ROM Error on MCUs: Parameters Error on MCUs: Link with MCU no2 Error on MCUs: EEPROM Error on MCUs: LOW VOLTAGE Error on MCUs: RADIO Error on MCUs: Safety relay Every second Fast blinks Check the configuration using dedicated software* Check power supply Wired emergency stop button activated (pressed) Error detected on wired emergency stop button Repeat a complete emergency stop cycle to clear the error. If the error appears again, check the wiring and the emergency stop button. * The dedicated programming software is available on JAY Electronique website. The use of the programming software is protected by a password, this password is only delivered to a skilled person “level 2” (a person who was trained by JAY Electronique, and who is authorized to modify RSRD receiver parameters). DRAFT R revision5 Doc. ref : 333130A-EN 2018/01/05 Page 31 / 44 11 Servicing IMPORTANT : MAKE SURE TRANSMITTER AND RECEIVER POWER SUPPLIES ARE SWITCHED OFF BEFORE YOU PERFORM ANY SERVICING OPERATION The components can only be disassembled by a trained technician in a “controlled” environment; parts must only be replaced by genuine identical spare parts. Use only soap-based solutions when cleaning housings; do not use any aggressive cleaning products. 12 MAINTENANCE 12.1 Replacement of a transmitter RSEF Without unwiring the product, proceed as detailed below : 1- Switch off the power supply 2- Remove the front panel from the product (Fig.1) 3- Transmitter RSEF : If the SIM card of the new transmitter does not contain the same information as the SIM card of the defective product, remove the SIM card and install it in the new product. (Fig.2) 4- Disconnect the removable terminals by applying a turning action using a flat tip screwdriver (Fig.3) 5- Re-program the new product identically to the old product (Fig.4) Micro-switches set identically for transmitter 6- Connect the removable terminals on the new product (Fig.5). 7- Connect and supply the new product and proceed with tests. DRAFT R revision5 Doc. ref : 333130A-EN 2018/01/05 Page 32 / 44 12.2 Inspection and servicing of the receiver RSRD The receiver can be dismantled only by a trained staff, in a "controlled" environment, spare parts can be changed only by identical and original parts. Visual inspection should be done during the regular maintenance interval of the machine. Check the antenna connection and check that it is clean and free of any oxidation. Check the wiring of the receiver to electrical unit on power supply and machine, and wiring of function outputs. Check the correct operation of stop circuits, active and passive. Once by year, it is necessary to check the function of Emergency stop and safety relays. For the RSRD Housing: Check the condition of cover seal, tightening of screws and cable glands. Clean the receiver by eliminating any foreign body. Only use non aggressive cleaning product on base of soapy solution. DRAFT R revision5 Doc. ref : 333130A-EN 2018/01/05 Page 33 / 44 13 Warranty All our products are guarantied two years as of date of shipment. Any repairs, changes or replacement of a product during the warranty period shall not result in extension of the warranty period. Limit : The warranty does not cover defects resulting from : transportation, false manoeuvres or failure to observe the wiring diagrams when installing and commissioning, insufficient monitoring or servicing, or any use not compliant with the specifications given in the technical manual and, as a general rule, any storage conditions, operating or environment conditions (atmospheric, chemical, electrical, mechanical or other) which are inappropriate or not covered by the order. This warranty shall not apply where any modifications, disassembly or additions have been made by the customer without the written authorisation of JAY Electronique. The responsibility of the JAY Electronique company during the warranty period is limited to material and construction defects; the warranty covers repair of the product in the JAY Electronique shops or free replacement of parts recognised to be faulty following expert investigation by the JAY Electronique “technical services”. The warranty does not give right to any compensation for damages. For any dispute relative to a supply or settlement thereof, the TRADE TRIBUNAL OF GRENOBLE shall be solely competent, even where an Appeal may be requested or where a plurality of defendants may exist. DRAFT R revision5 Doc. ref : 333130A-EN 2018/01/05 Page 34 / 44 14 FCC Rules & Regulations (Federal Communications Commission) The OEM integrators are responsible for ensuring that the end-user has no manual instructions to remove or install module. Any changes or modifications to this equipment not expressly approved by JAY Electronique may cause, harmful interference and void the FCC authorization to operate this equipment. This equipment complies with FCC’s radiation exposure limits set forth for an uncontrolled environment under the following conditions: 1. This equipment should be installed and operated such that a minimum separation distance of 20cm is maintained between the radiator (antenna) and user’s/nearby person’s body at all times. 2. This transmitter must not be co-located or operating in conjunction with any other antenna or transmitter. Authorized antennas: see chapter « Antennas/911-918MHz bands » Antenna installation requirements: see chapter « Positioning the components and antennas » For class B Equipment: This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates, uses and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following measures: —Reorient or relocate the receiving antenna. —Increase the separation between the equipment and receiver. —Connect the equipment into an outlet on a circuit different from that to which the receiver is connected. —Consult the dealer or an experienced radio/TV technician for help Warning: Those devices must be professionally installed. DRAFT R revision5 Doc. ref : 333130A-EN 2018/01/05 Page 35 / 44 15 IC Regulations (Industry Canada) The OEM integrators are responsible for ensuring that the end-user has no manual instructions to remove or install module. This equipment complies with RSS102’s radiation exposure limits set forth for an uncontrolled environment under the following conditions: 1. This equipment should be installed and operated such that a minimum separation distance of 20cm is maintained between the radiator (antenna) and user’s/nearby person’s body at all times. 2. This transmitter must not be co-located or operating in conjunction with any other antenna or transmitter. This radio transmitter (IC: 3393A-RSEF) has been approved by Industry Canada to operate with the antenna types listed below with the maximum permissible gain indicated. Antenna types not included in this list, having a gain greater than the maximum gain indicated for that type, are strictly prohibited for use with this device. Authorized antennas: see chapter « Antennas/911-918MHz bands » Antenna installation requirements: see chapter « Positioning the components and antennas » This device complies with Industry Canada’s licence-exempt RSSs. Operation is subject to the following two conditions: 1. This device may not cause harmful interference; and 2. This device must accept any interference received, including interference that may cause undesired operation of the device. DRAFT R revision5 Doc. ref : 333130A-EN 2018/01/05 Page 36 / 44 16 Appendices 16.1 Component dimensions (mm) • Safety transmitter RSEF ————————————————————————————————————————————————— • Safety receiver RSRD (Housing version) ————————————————————————————————————————————————— • BNC plug-in antennas VUB••• DRAFT R revision5 Doc. ref : 333130A-EN 2018/01/05 Page 37 / 44 16.2 Technical characteristics 16.2.1 Transmitter RSEF Mechanical and environment withstand characteristics Housing material : Plastic Protection index : IP 40 IMPORTANT : transmitter RSEF must be mounted in a housing with protection degree IP54 min. Weight : 500 g Operating temperature range : -20 °C to + 50 °C Storage temperature range : - 30 °C to + 70 °C Connection : Terminal strips (plug-in), screw-type for wires 0.08 mm² to 2.5 mm² Antenna : ¼ wave, VUA001A plug-in on BNC connector Radio characteristics Radio transmission frequencies : (Interval between adjacent channels : 0.025 MHz) RSEF40 : 64 frequencies, from 433.100 MHz to 434.675 MHz RSEF9- : 64 frequencies, from 911.800 to 918.20 MHz RSEF41 : 25 frequencies, from 434.075 to 434.675 MHz Transmit power : <10 mW Average range in typical industrial environment (1) : RSEF40 : 150 m RSEF9- : 100 m RSEF41 : 250 m Transmitter duty cycle : class 4 up to 100% Electrical and functional characteristics Power supply voltage : 24 VDC SELV/PELV +/- 20% In according to chapter 9.4 of IEC / UL 61010-1 3rd edition, the product must be powered by class 2 power supply or by limited energy Max. consumption : 100 mA (non-loaded static outputs and without any activated input) Max. consumption protected by fuse : 500 mA Number of inputs : 13 2 safety inputs (for emergency stop, safety light curtain, etc.) 10 function inputs 1 « restart button » input Low level on input : dc voltage < 2 V High level on input : dc voltage > 3 V Maximum voltage on an input with no damage : 30 V Consumption of an input active at high level : < 20 mA Maximum frequency of a signal on an input : 10 Hz max Static outputs (not suitable for application requiring a safety level) : Number and type of outputs : 2 PNP outputs (Images of indicator lights V1 and V2) Output voltage : 24 VDC, 100 mA max. Indication : 3 indicator lights (1)= Range varies according to environment conditions of transmitter and of receiver antenna (frameworks, metal partitions, etc.). DRAFT R revision5 Doc. ref : 333130A-EN 2018/01/05 Page 38 / 44 16.2.2 Receiver RSRD Mechanical and environment withstand characteristics Housing material: Polyamide 6/6 (PA6/6), glass bead filled Protection index: IP 65 Weight: 700 g (complete model with housing) Operating temperature range: - 20 °C to + 60 °C Storage temperature range: - 30 °C to + 70 °C Connection: Spring – type plug in connectors Minimum Cable rated voltage of 250 VAC Conductor wire sections to be observed on T-blocks : J1 & J2 ............0,2 mm² to 2,5 mm² J3 ...................0,25 mm² to 1,5 mm² Antenna: ¼ wave, VUA001A plug-in on BNC connector Cable lead-out: - M16 cable gland for safety relays (tightening torque to be respected = 2N.m) - M25 cable gland for power supply and other signals (tightening torque to be respected = 5N.m) Electrical characteristics Power supply voltage : 24 VDC SELV/PELV +/- 20% In according to chapter 9.4 of IEC / UL 61010-1 3rd edition, the product must be powered by class 2 power supply or by limited energy Max. consumption : 120 mA (non-loaded static outputs) Max. consumption protected by fuse : 500mA Safety relay outputs : Contacts : 3 NO forcibly guided contacts Tripping time (reaction) : • Local emergency stop reaction time : 60 ms • Active stop time following activation of transmitter RSEF safety input : 55 ms + Safety Delay • Enabling switch reaction time : 30 ms • Passive stop time (1) : - 300 ms, for emergency stop according to EN 60204-1:2016 to - 1.5 s, for a safety stop according EN 60204-32:2008 para 9.2.7, If the requirement of the risk analysis allows it • Safety Delay (1) : - 0 to 10 sec set by step of 1 sec (default 0s) Max. switching capacity : US/Canada specification according to UL 60947-4-1A VDE Static outputs (not secure) : 3.6 A 30 VAC Resistive load SAT 85 °C 3.6 A 30 VDC 2 A 30 VAC Pilot Duty load T. ambient 25 °C 1.5 A 30 VAC Pilot Duty load T. ambient 60 °C 3.6 A 250 VAC 3.6 A 30 VDC Per AC15 : 2 A / 240 V for 1 NO contact loaded EN 60947-5-1:2004/A1:2009 Per AC15 : 1.5 A / 240 V for all contacts loaded EN 60947-5-1:2004/A1:2009 Number and type of outputs : 4 PNP outputs Output voltage: 24 VDC, 100 mA max. Indication : 3 indicator lights (1) = The passive stop time and the safety delay can be set with dedicated software*. * The dedicated programming software is available on JAY Electronique website. The use of the programming software is protected by a password, this password is only delivered to a skilled person “level 2” (a person who was trained by JAY Electronique, and who is authorized to modify RSRD receiver parameters). DRAFT R revision5 Doc. ref : 333130A-EN 2018/01/05 Page 39 / 44 16.3 Environmental data Mechanical: Product fulfils following standards vibrations as requested standards EN 60068-2-6:2008 and EN 60068-227:2009. - 60068.2.6:2008, test FC, 0.7mm peak to peak from 10 to 57Hz 5g from 57 to 150Hz. - Mechanical shock: 60068.2.27:2009, test Ea. 30g/11ms - Mechanical bump test: 60068.2.27:2009, test Ea, 10g/16ms Maximum relative humidity 80 % for temperatures up to 31 °C decreasing linearly to 50 % relative humidity at 40 °C Maximum heights above sea level: 2000m max Receiver RSRD lifetime: 20 years 16.4 Safety related parameters Tests according to the test principles were conducted. Detailed reports are held in the laboratories files. Function tests, error simulation, a review of the source code and documents are performed. List of standards: see the document « Declaration of conformity » of the product EN ISO 13849-1:2015 for performance level PLe (Category 4) and IEC 62061:2005+AC:2010 + A1:2013+A2:2015 for SIL 3 emergency stop function. 16.4.1 Characteristic data according to IEC 61508-1 till -7 and IEC 62061:2005 The calculation of these values is based on the following assumptions: Number of operating days per year: dop = 365d Number of operating hours per day: hop = 24h Operating frequency: 1/h Product Parameters Results Transmitter RSEF Safety integrity level SIL 3 PFH[1/h] 1.6E-09 Proof Test Interval T1 20 years Parameters Results Safety integrity level SIL 3 PFH[1/h] 1.04E-09 SFF 99.42% Proof Test Interval T1 20 years Type Safe state Open of at least one of the both safety relays Product Receiver RSRD DRAFT R revision5 Doc. ref : 333130A-EN 2018/01/05 Page 40 / 44 Other case. The calculation of these values is based on the following assumptions : Number of operating days per year: dop = 365d Number of operating hours per day: hop = 24h Operating frequency: 600/h Product Receiver RSRD Parameters Results Safety integrity level SIL 3 PFH 7.97E-08 SFF 99.42% Proof Test Interval T1 20 years Type Safe state Open of at least one of the both safety relays 16.4.2 Characteristic data according to EN ISO 13849-1:2015 The calculation of these values is based on the following assumptions : Number of operating days per year: dop = 365d Number of operating hours per day: hop = 24h Operating frequency: 1/h Product Parameters Results Transmitter RSEF Performance level PL e Category MTTFD 186 years Diagnostic Coverage DC 98% Product Parameters Results Receiver RSRD Performance level PL e Category MTTFD 838.32 years Diagnostic Coverage DC 99% CCF 80% Other case. The calculation of these values is based on the following assumptions : Number of operating days per year: dop = 365d Number of operating hours per day: hop = 24h Operating frequency: 600/h Product Parameters Results Receiver RSRD Performance level PL e Category MTTFD 155.28 years Diagnostic Coverage DC 99% CCF 80% DRAFT R revision5 Doc. ref : 333130A-EN 2018/01/05 Page 41 / 44 16.5 RSEF Transmitter case thermal capability Power supply, plus any input or output, 24VDC power supply, Pmaximum = 18watts. 16.6 Residual risks The product being an element of the equipment, a risk analysis of the concerned application will allow to estimate these residual risks. 16.7 Forseeable misuse Polarity inversions of the safety transmitter or safety receiver power supply : no starting up of products. Other misuse of the safety transmitter RSEF : see Diagnosis paragraph 10. Other misuse of the safety receiver RSRD : see Diagnosis paragraph 10. 16.8 Waste recycling and management When the unit has reached the end of its service life, be sure to dispose of it appropriately. The unit can be disposed of in a specific waste collection centre as organised by the local authorities, or it can be turned over to a distributor who will handle proper disposal of the unit. Electronic waste sorting will prevent possible negative impact on the environment resulting from inappropriate elimination of electronic waste and will allow proper processing and recycling of the materials forming the unit, representing significant savings in terms of energy and resources. 16.9 Products references See the sales documentation of the product. 16.10 Warning, avoid any mutual disturbance Be certain that the wireless System doesn't disturb other Systems and that it is not being disturbed itself by other Systems. Use different codes and different frequencies. 16.11 Countries limitation of the use See ERC/REC 70-03 for eventual limitation of the use of Annex 1 Band F1 (Non- Specific SRDs) 433.050-434.790 MHz (6 October 2010 edition Russian Federation Not implemented). 16.12 Manufacturer information Head office and plant : ZAC la Bâtie, rue Champrond F38334 SAINT ISMIER cedex Tel : +33 (0)4 76 41 44 00 Fax : +33 (0)4 76 41 44 44 www.jay-electronique.com DRAFT R revision5 Doc. ref : 333130A-EN 2018/01/05 Page 42 / 44 17 Declaration of conformity DRAFT R revision5 Doc. ref : 333130A-EN 2018/01/05 Page 43 / 44 Stop Machine safety stop triggered Active radio link between transmitter and receiver (Receiver indicator light feedback) Ok Equipment operating RADIOSAFE (RS) Appendix, installation manual 333130 DRAFT R revision5 d.R rev3 Doc. ref : 333130A-EN 2018/01/05 Page 44 / 44
Source Exif Data:
File Type : PDF File Type Extension : pdf MIME Type : application/pdf PDF Version : 1.5 Linearized : No Page Count : 44 Language : en-GB Tagged PDF : Yes Title : JAY Electronique Wireless safety logic signal transmission system RSEF-RSRD Author : e.dechame@jay-electronique.com Subject : Installation and user manual Keywords : JAY, Electronique, Wireless, safety, logic, signal, transmission, system, RSEF-RSRD Creator : Microsoft® Word 2010 Create Date : 2018:01:05 16:43:13+01:00 Modify Date : 2018:01:05 16:43:13+01:00 Producer : Microsoft® Word 2010EXIF Metadata provided by EXIF.tools