Jay Electronique UDR Industrial Enhanced Safety Radio Controls receiver User Manual

Jay Electronique Industrial Enhanced Safety Radio Controls receiver

user manual

électroniqueRef. doc :332170AN° :(electronic key of the transmitter UDEE)•Identity code number of associated receiver :•Equipment controlled :An identification number is engraved on the side of the electronic key.Take a moment now to write down this number :IMPORTANTrevision02Industrial enhanced-safety radio remotecontrolsInstallation and user technical manual ....................................................... Page 2Appendix ............................................................................................................. Page 42EnPRELIMINARYDocument
- 2 - UDEE / UDRE - 332170A revision02Fr En De PRELIMINARY- TABLE OF CONTENTS -General safety rules .......................................................................................... p. 41 Description of UDEE/UDREE radio remote control .......................................... p. 52 Installation ......................................................................................................... p. 62.1 Composition of the UDEE/UDRE Series and description of elements ............ p. 62.2 Unpacking the products ..................................................................................... p. 72.3 Product identification .......................................................................................... p. 82.3.1 UDEE transmitter ............................................................................................... p. 82.3.2 UDRE receiver ................................................................................................... p. 82.3.3 Accessories ....................................................................................................... p. 92.4 Delivery configuration ....................................................................................... p. 102.5 Installation recommendations ......................................................................... p. 112.5.1 Implementation of elements ............................................................................ p. 112.5.2 Marking of the controlled equipment ............................................................... p. 122.5.3 Wiring ............................................................................................................... p. 122.5.4 Interference suppression ................................................................................ p. 142.5.5 Electrical power supply protection ................................................................... p. 142.5.6 Minimum and maximum current of relay outputs ............................................ p. 142.5.7 Auxiliary control ................................................................................................. p. 142.5.8 Choice of operating radio frequency ................................................................ p. 142.6 UDEE transmitter function button labels ......................................................... p. 153 Commissioning .............................................................................................. p. 163.1 Precautions when commissioning ................................................................. p. 163.2 Periodic checks and checks performed following maintenance operations . p. 163.3 First startup of the radio remote control .......................................................... p. 173.4 Functioning block diagram .............................................................................. p. 183.5 Configuring the UDEE/UDRE radio remote control ........................................ p. 193.5.1 Procedure : «locking-unlocking» the electronic key (access to UDEE transmitterprogramming) .................................................................................................. p. 203.5.2 Procedure : working frequency programming ................................................. p. 213.5.3 Procedure : «Dead man» function time programming ................................... p. 223.5.4 Procedure : «Copying electronic key identity code in the UDEE transmitter» p. 233.6 Configuring the receiver UDRE ....................................................................... p. 244 Use and operation ............................................................................................ p.254.1 Reminder of the general safety rules .............................................................. p. 254.2 Starting up the remote control .......................................................................... p. 264.3 Indicator light functions .................................................................................... p. 274.3.1 UDEE transmitter indicator lights .................................................................... p. 274.3.2 UDRE receiver indicator lights ......................................................................... p. 28
UDEE / UDRE - 332170A revision02 - 3 -FrEnDePRELIMINARY5 Technical characteristics............................................................................... p. 295.1 Function button interlocking ............................................................................. p. 295.2 Correspondence between function buttons and relays .................................. p. 295.3 UDEE transmitter technical characteristics .................................................... p. 305.3.1 Identity code ..................................................................................................... p. 305.3.2 Electronic key ................................................................................................... p. 315.3.3 «Dead man» function ...................................................................................... p. 325.4 UDRE receiver technical characteristics ......................................................... p. 335.4.1 Connection to relays ........................................................................................ p. 345.4.2 Relay characteristics ........................................................................................ p. 345.4.3 Protection of receiver board and relays ........................................................... p. 365.5 UDB2 plug-in battery technical characteristics ............................................... p. 375.5.1 Battery pack storage precaution ...................................................................... p. 375.5.2 Precaution when inserting battery pack in transmitter unit ............................. p. 375.5.3 Display of battery pack charge state ................................................................ p. 386 Servicing .......................................................................................................... p. 397 Special functions ............................................................................................ p. 408 Warranty and FFC compliance ....................................................................... p. 40Appendix :A Receiver UDRE detailed internal view .......................................................... p. 42B Transmitter UDEE detailed view ................................................................... p. 43C Dimensions of elements ................................................................................. p. 44D Wiring example (En. version) ......................................................................... p. 45E Table of programmable radio frequencies .................................................... p. 46F CE Declaration of conformity ......................................................................... p. 47
- 4 - UDEE / UDRE - 332170A revision02Fr En De PRELIMINARY- For maximum safety when using the radio remote control, we recommend thatthe operator carefully follow the instructions provided in this manual.- The operator must be appropriately trained and certified to operate machinesby radio remote control.- The operator must have uninterrupted visibility of the manoeuvre which heis performing. When the operator's direct field of view is inadequate, the liftingmachinery must be equipped with auxiliary devices to improve visibility.When several machines are being moved simultaneously, the equipment must befitted out to limit to consequences of a possible collision.- To avoid any risks of electrocution, don't open the receiver case whenpowered.- Never leave the transmitter lying around anywhere, in particular when it ispowered up.- Never leave the radio control transmitter on the ground or on a metal surface. Ifdoing so becomes indispensable, press the stop palmswitch on the radio control.- If several radio controls are used at the same site, different radio frequenciesshould be used, spaced by at least two channels (for example, channels 5, 7, 9,etc.). The more space there is between the chosen radio channels, the less therisks of disturbance are.- For safety reasons, remove the electronic key when not in use. Store it in a safeand tracked down place.- Do not forget to recharge the battery pack when discharged.- In the event of a malfunction, immediately shut down the installation by pressingthe stop palmswitch on the transmitter and remove the electronic key.- Service your equipment and perform all the periodic checks as may be requiredby the intensity with which your equipment is used. Follow necessarily theinstructions of cleaning described in the chapter "Servicing".General safety rulesA radio remote control is considered as a machine control device and as a safetycomponent used to stop a machine as specified by the EEC Machinery Directive.All applicable rules must therefore be observed to ensure safe, correct operationof such devices.
UDEE / UDRE - 332170A revision02 - 5 -FrEnDePRELIMINARYFor any recommendations or questions concerning installation of the UDEE/UDRE remote control system,contact us at our customer service department :Tel : +33.(0)4.76.41.44.00Fax: +33.(0)4.76.41.44.44Email : support.technique.client@jay-electronique.fr)))))The UDEE/UDRE radio remote control is designed for remote control applications onhandling machines and for industrial equipment applications.The radio remote control enables the operator to better focus on his work as it allowshim to choose his observation position which is only limited by safety considerations(example: no one should be standing under a load).The radio remote control completes and enhances the classic safety circuits (emergencystop circuits).Thank you for choosing our UDEE/UDRE SeriesThank you for choosing our UDEE/UDRE SeriesThank you for choosing our UDEE/UDRE SeriesThank you for choosing our UDEE/UDRE SeriesThank you for choosing our UDEE/UDRE Seriesindustrial enhanced-safety radio remote control.industrial enhanced-safety radio remote control.industrial enhanced-safety radio remote control.industrial enhanced-safety radio remote control.industrial enhanced-safety radio remote control.1- Description of UDEE/UDRE radio remote controlSpecial attention has been given to ensure operator comfort through the following features :zErgonomic transmitters enabling one-hand controlzControl button accessibilityzButton touch sensitivityzIdentification of functions controlledzLight-weight, compact transmitterzTransmitter endurance, and fast charging battery packzAdaptability to all radio configurations of the environment by possibility for changingfrequency by a trained operatorzMechanical protection of function buttons to avoid any unintentional actionzTransmitter carrying strap which hooks onto belt when unit is idle, or removable shoulderstrap (optional accessories)To further enhance safety when using this equipment, technical solutions and innovative options arealso proposed :zRadio remote control shutdown category 3 per EN954-1 and Hamming distance superioror equal to 4 for each transmitted messagezAccess is enabled by electronic key to an authorised operator onlyzMemorisation of use of remote control by recording number of operations and durationsfor each movement (option)Easy maintenance :zCustomization entirely stored in electronic keyzDiagnostic aid indicator lightszParameter definition software (accessory)Finally, the UDEE/UDRE radio remote controls fully satisfy the safety requirements of the currentapplicable and draft standards and comply with the following European directives:zMachinery Directive, shutdown category 3 per EN954-1zRTTE : microwave equipment and telecommunication terminals (low voltage,electromagnetic compatibility, radio-electric spectrum) ART conformity certificatezAmerican regulation FCC part 15
- 6 - UDEE / UDRE - 332170A revision02Fr En De PRELIMINARY éle ctron iqueThe UDEE/UDRE Series comprises :A transmitter : «UDEE» with radio communication :10+2 button version(10 function buttons + 1 «On/Horn» button + 1 «stop palmswitch button»)A receiver «UDRE» which decodes the information generated by the remote control andcontrols movements of the machines.A battery pack «UDB2» (transmitter battery).A battery pack charger «UBCU».Accessories (strap, label kits, common wiring accessory etc...).2.1- Composition of the UDEE/UDRE Series and description ofelements2- Installation
UDEE / UDRE - 332170A revision02 - 7 -FrEnDePRELIMINARY1st package(1) = mounted on transmitter2.2- Unpacking the elementsWhen unpacking the products, be sure to :- Write down the electronic key number on the cover page of this manual.This number will allow you to order a new, identical electronic key defined withyour parameters.- Put the battery pack on load for 14 hours minimum before a first use.IMPORTANTélectronique F 38330 MontbonnotRef : UDR . . . . . - . . . Code : . . . .Freq : .... .. ....MHzIP65Serie : .../.... Alim : .....V..Date : .. / ..3rd packageTechnical manualReceiverUDRE4 colored directionalarrowsDescriptive labelcommon wiringaccessoryAntennaTechnical manualonly for additionaloptionsTransmitterUDEEBattery pack(1)UDB2electronic key(1)Descriptive labellabelkitsélectroniqueRef : UDE . . . . .Freq : .... .. ....MHzIP65Serie : .../....Date : .. / ..UPDOWNEVERSERORWARDFNORTHSOUTHWESTEASTNORDSUDOUESTESTLEFTRIGHT•12•1•1212334 3+4121+2123GATEONOFFSHUNT+RPM-RPM12 1+247 8 945 6•2•3•3443•3+43Battery pack charger(for charging the UDB2 battery pack)UBCU2nd package110-230VAC/12VDCwith european andenglish plugs électroni que
- 8 - UDEE / UDRE - 332170A revision02Fr En De PRELIMINARYUDR -0Programming of button - relay correspondence :Number of relays controlled by BPDV (double speed pushbutton)1 = 3 relays2 = 4 relaysx = special (equipment definition covered by a customization data sheet)Programming of transmitter button interlocking :0 = no interlocking1 = interlocking button n°1-n°2, n°-n°4, n°5-n°6with output relays set to OFF2 = interlocking button n°1-n°2, n°-n°4, n°5-n°6with priority on left button3 = interlocking button n°1-n°2, n°-n°4, n°5-n°6with priority on right button x = special (equipment definition covered by acustomization data sheet)ECB 012.3.1- Transmitter UDEE2.3- Product identification(according to sales reference)UDEE2 22 2 22.3.2- Receiver UDRE
UDEE / UDRE - 332170A revision02 - 9 -FrEnDePRELIMINARYReference DescriptionUBCU Charger for battery pack, 110-230VAC/12VDC with european and english plugsUDB2 (1) Transmi tter plug-in battery packUDC1 Wall bracket f or stowing and battery pack charging when idleUDWE22 X (1) Programmed electronic key (electronic key number to be supplied)UDP1 Bel t fastening cli pUWE102 Removable shoulder strapUWE303 Protective case for transmitter 10+2 button versionUWE202 (2) Kit of 6 colored labels "movements" for double speed pushbuttons (2 steps)UWE205 Kit of 48 white blank labels for cutomized markingUWE207 (2) Kit of 90 white/black labels "movements, special functions and customization" for switches and pushbuttonsReference DescriptionVUB984 BNC straight antenna, 1/2 wave in 911-918MHzVUB105 2m extension for antenna + non insulated bracket BNCVUB125 5m extension for antenna + non insulated bracket BNCVUB131 10m extension for antenna + non i nsulated bracket BNCUWE001 2 ways directi onal colored arrows for trav elling craneUWE002 (1) 4 ways directi onal colored arrows for trav elling craneUDWR38 Fastening Kit for receivers by magnetic contactsUDWR12 (1) Common wiring accessoryUDWR13 24-pin plug-in connector + 2m cableUDWR14 16-pin plug-in connector + 2m cableUDWR23 UDWR13 cabling realization in UDRE receiverUDWR24 UDWR14 cabling realization in UDRE receiverUDWR32 Serial li nk board (kit UDW R36 software + cabl e to be ordered separately)UDWR36 PC "DialogUD" Software (CD-ROM+ computer PC/ receiver UDRE cable)2.3.3- AccessoriesFor UDEE transmitter(1)= 1 accessory supplied with product(2)= Label kits supplied systematically with transmitterFor UDRE receiver
- 10 - UDEE / UDRE - 332170A revision02Fr En De PRELIMINARY2.4- Delivery configuration• Radio channel number :- Programmed with radio channel number 01 (911,800MHz)• Duration of the temporization for the "Dead Man" function (automatic shutdown ofremote control in case of prolonged non-use) :- Programmed for 4 mn• Button / relay configuration and button interlocking:- According to product definition with order (receiver reference) or special (equipmentdefinition covered by a customization data sheet).• Locking of the UDEE transmitter electronic key :(access to UDEE transmitter programming)- The transmitter is supplied with an "unlocked" electronic key, programmings : Radio channeland "Dead man" function duration can be directly modified by a trained operator (seeprogramming procedures on chapter «transmitter configuration»).
UDEE / UDRE - 332170A revision02 - 11 -FrEnDePRELIMINARY2.5- Installation recommendationsExperience shows that the functional efficiency of the system basically depends on the quality ofthe installation :- Implementation of elements,- Marking of the controlled equipment,- Wiring quality of UDRE receiver,- Interference suppression,- Electrical power supply protection,- Minimum and maximum current of relay outputs,- Choice of operating frequency.2.5.1- Implementation of elementsElement dimensions are available for consultation in Appendix C)))))Receiver positionThe remote control receiver UDRE should be mounted as close as possible to the controlcabinet, vertical with respect to the machine structure. The receiver should be sheltered fromshocks and weather.The antenna should be as far as possible from the class 3 cables and power components(power supply, motor, variable speed drive, etc.) while remaining within an area favorable toradio reception :zThe antenna should be located at a height, above the operator using the transmitter UDEE.No metal object which could create a screen should be located between the operator andthe antenna.zThe antenna must be directed toward the transmitter working areas (downward with a hoist).zThe antenna orientation is indicated in the figure below :WrongGood GoodUDREGoodMetalMetalMetalMetal
- 12 - UDEE / UDRE - 332170A revision02Fr En De PRELIMINARY2.5.2- Marking of the controlled equipment,If there are several equipment fitted with similar radio remote control systems working in thesame neighbourhood (e.g. in a plant), each transmitter shall carry a clear indication whichtells the equipment driver which equipment is controlled by the transmitter in question.In this respect, signalling arrows are available as an accessory.Place the different arrows on the equipment to be controlled so that each arrow colourcorresponds to that on the associated transmitter control button.The direction of movement of control buttons shall whenever possible be consistent withequipment motion. Symbols shall be fixed in such positions that there is a clear and unambiguousrelationship between the action on buttons in the control station and the corresponding directionof motion.The arrows are available in the following versions:2.5.3- WiringIf flexible stranded wire is used, crimped terminations should be used to avoid false contactsand short circuits.To open the connection terminal strips:- Vertically push the screwdriver (flat tip screwdriver of 1.5 to3 mm width) on the lever,- Exercise a moderated pressure up to opening the terminal- Insert the wire,- Remove the screwdriver.Wiring the receiver UDRETo avoid any risks of electrocution, do not open the receiver casewhen powered.WARNINGImportant :Do not place cables of different classes side by side.A minimum space (20 cm) should be observed between the different classes :- Class 1 : Radio, antenna cable (case of an antenna extension).- Class 2 : Mains for power supply of various units.- Class 3 : Power control for motors, variable speed drive, etc...Ideally, each cable class should be run through a cable path specific to the class. If only onecable path is available, cables of different classes should be separated as much as possible.490 mm180mm160mm400 mmUWE001Reference :2 ways directional self-adhesivecolor arrows UWE002Reference : 4 ways directional self-adhesivecolor arrows(independent arrows)brown green brown green blue yellow
UDEE / UDRE - 332170A revision02 - 13 -FrEnDePRELIMINARY2223 21 20UDRECB00 - **1115/230 VAC115VAC230VACNCaution: The electrical connections should be made such that when the main switchis off, the UDEE/UDRE remote control receiver is also deactivated.RKRS1RS2F1 F2ABCPower supply terminals stripsAdvised way for power supply cableUDR receiver reference :For the wiring and to determine the correspondence between the action on a function buttonand the relay controlled, refer to the configuration table supplied with the receiver (label onhousing cover) and appendix A.See wiring example in appendix D
- 14 - UDEE / UDRE - 332170A revision02Fr En De PRELIMINARY2.5.4- Interference suppressionIn the event of inductive loads on the relay outputs (contactor coils, solenoid valves or electro-brakes), interference suppression devices such as capacitors, RC circuits, diodes, etc. mustbe placed directly at the terminals of the controlled components using the shortest possibleconnections.2.5.5- Electrical power supply protectionProtection against overcurrents (EN60204-1 § 7.2) resulting from overvoltages.A fuse or other protection device should be provided in the power supply circuit of the receiver(see wiring diagram for standard assemblies, item F in appendix D). The assigned current isdefined in the table in § «UDRE receiver technical characteristics».2.5.7- Auxiliary controlMeasures should be taken to ensure, that when the radio control is not in service, anothercontrol system can be used to ensure the safety of the operator and the manipulated load.2.5.6- Minimum and maximum current of relay outputsBe sure not to exceed the minimum and maximum characteristics specified in § «UDREreceiver technical characteristics» by installing, if necessary, an additional load or intermediaterelays (auxiliary contacts in electrical cabinet for power control, for example).2.5.8- Choice of operating radio frequencyThe 64 radio channels in 911-918MHz of the UDEE/UDRE provide a broad range of choicesamong the available frequencies. To ensure good operating quality, it is important that theradio channel used be free (as well as the preceding and the following one) throughout thearea in which the machine will be controlled.If several radio remote controls are operating on the same site, frequencies spaced by at leasttwo channels (for example: 5, 7, 9 …) should be used and, if necessary, a frequency planshould be drawn up, specifying the various machines controlled and their working frequency.
UDEE / UDRE - 332170A revision02 - 15 -FrEnDePRELIMINARY2.6- UDEE transmitter function button labels2 label kits are systematically supplied with UDEE transmitter: UWE202 and UWE207.The various button functions are identified by means of adhesive labels placed in the recessesprovided in the transmitter unit envelope at each button location.The labels are supplied in the form of sheets with the various labels you will need for your application.Simply choose the labels corresponding to your configuration.UPDOWNEVERSERORWARDFNORTHSOUTHWESTEASTNORDSUDOUESTESTLEFTRIGHT•12•1•1212334 3+4121+21 2 3GATEONOFFSHUNT+RPM-RPM12 1+247 8 945 6•2•3•3443•3+43UWE202Reference :Kit of 6 colored labels, «movements»,for double speed pushbuttons (2 steps)brownwhiteblack green blue yellowKit of 90 white/black labels, «movements, special functions and customization» for switches andpushbuttons (with 16 labels for personalized marking with indelible felt-tip)UWE207Reference :Kit of 48 white blank labels, «customization» + 48 transparent protecting labels.UWE205Reference :
- 16 - UDEE / UDRE - 332170A revision02Fr En De PRELIMINARY3- Commissioning3.1- Precautions when commissioning•The installer must :- ensure that the transmitter and receiver identity code and radio channel match correctly,- ensure that the radio channel chosen corresponds to the frequency plan set up for the site,- perform a final check to verify that the desired Button-Relay correspondence is in place.•During the previous check, the installer must check that when the "On/Horn" button is pressedon startup, only the function relays assigned to the rotary button selections are in the "ON"state.•Verify the priority general shutdown mode (remote control in operation and radio linkestablished)::Active stop : When the stop palmswitch button on the transmitter is pressed, the receiversafety relays (RS1 and RS2) should instantaneously change state.Passive stop : When the electronic key is removed from the transmitter in operation, thereceiver safety relays (RS1 and RS2) should change state within two secondsmax.•"Dead man" function duration :Check the effective duration of the "Dead man" function (automatic shutdown of transmitter) :Start up the remote control and leave it without activating any control. Record the time afterwhich the receiver safety relays (RS1 and RS2) are deenergized and check that this durationcorresponds to the standard duration supplied (4min.) or the duration specified on order(special programming, see customisation sheet), or to the new duration defined by a trainedand authorized operator in accordance with the procedure described in chapter «transmitterconfiguration».•Radio range limits :Evaluate the range limit of the transmitter/receiver assembly (by moving up to the range limit).•Special function: masking of certain function buttons :If button masks are included in the electronic key, check that they properly correspond to theapplication for which they have been provided.3.2- Periodic checks and checks performed followingmaintenance operationsIn addition to the commissioning checks which should be performed, also check :- That the ergonomic features of the transmitter unit have been preserved, such as: pressure onfunction buttons, correct rotation of rotary switches, correct functionning of emergency stopbutton, etc.- Response time of commands between transmission of a command and resulting movement.
UDEE / UDRE - 332170A revision02 - 17 -FrEnDePRELIMINARY électroniqueNB : if this procedure is not observed the transmitter indicates an error with the red and greenindicator light :- «3 flashes error type» (The green and red leds flash 3 times, mark a break, then flash 3times etc.) : resume identity code copy procedure described in § 3.5.3.- «5 flashes error type» (The green and red leds flash 5 times, mark a break, then flash 5times etc.) : Stop or startup error (make sure that the pack battery is correctly inserted in thetransmitter housing and resume the radio remote control startup procedure).3.3- First radio remote control startup See startup block diagram on next page1- Switch ON the UDRE receiver.2- Plug the UDB2 battery pack into UDEE transmitter housing.(Take care that UDB2 battery pack is loaded and is wellconnected to UDEE transmitter back.)3- Install the electronic key on the transmitter or take care ofits presence on UDE transmitter.4- Copy electronic key identity code to UDEE transmittermemory, see procedure on § 3.5.4.5- Unlock the transmitter stop palmswitch button.6- Press the green «On/Horn» button until the receiver isstarted up (safety relays are activated).7- Use the radio remote control to control the equipment.UDEEtransmitterUDB2battery packelectronickeyTo stop the radio remote control :press the UDEE transmitter stop palmswitch button.
- 18 - UDEE / UDRE - 332170A revision02Fr En De PRELIMINARYTRed stop palmswitchunlocked,UDEE transmitterpowered upGreen "On/Horn"button pressedPassive stop if "Dead Man"duration is exceeded (1)orBattery pack isdisconnected/discharged (2)orElectronic key removed fromUDE transmitter in operationOFFStandbyActive3 statesof UDEEUDRE receiver RS1 andRS2 safety relaysUDEE transmittergreen indicator light3 states of redindicator light of UDEE(battery pack charge state) Active stop by pressingstop palmswitch buttonOrLast action onfunction pushbutton(1) "Dead Man" durationPassive stop : battery pack is dischargedUTILISATION(2)Battery pack charge > 90 %90% > Battery pack charge > 10% Battery pack charge < 10%90% > Charge > 10 % Charge < 10 %Charge < 10 %3.4- Functioning block diagram
UDEE / UDRE - 332170A revision02 - 19 -FrEnDePRELIMINARYn°1 n°2n°5n°6n°3 n°4The following parameters are configurable from the UDEE transmitter unit :• Transmit frequency (radio channel number selection).• The "Dead man" function duration (01 to 98 minutes and infinite).• Copy of electronic key identity code to transmitter memory.Programmingbutton n°1Programmingbutton n°2stop plamswitch buttonProgrammingbutton n°33.5- UDEE/UDRE system configuration and parameter settingThese configuration operations use procedures implementing buttons n°1, n°2, n°3, stop plamswitchand "On/Horn" without having to open the transmitter or the receiver."On/Horn" buttonBy a specific operating mode, the person in charge of the equipment can lock or unlock theaccess to the programming of Transmit frequency and "Dead man" function duration by locking orunlockin the electronic key (see §3.5.1).
- 20 - UDEE / UDRE - 332170A revision02Fr En De PRELIMINARYThe transmit radio frequency and the "Dead man" function duration are saved into the electronickey. Procedure below enables authorization (electronic key unlocked) or prohibition (electronickey locked) of any modification of these 2 parameters.1- Switch off the UDRE receiver.2- Insert the electronic key in the UDEE transmitter unit.3- Holding buttons n°1, n°2 and n°3 pressed, unlock the stop palmswitch button (fig.1).4- Release the buttons.Indicator lights statuses:- electronic key locked : red indicator light on, green indicator light off.- electronic key unlocked : red and green indicator lights on.5- Select «locked» or «unlocked» by pressing button n°2; the selected mode is shown by theindicator lights (fig.2&3).6- Validate the selected mode by pressing the "On/Horn" button (fig.4).7- The UDEE transmitter saves the new mode in the electronic key and switches off the indicatorlights.8- Exit the "locking - unlocking" configuration mode by pressing the stop palmswitch button (fig.6).Remark: If an operator attempts to program the frequency or the "dead man" function durationwith the electronic key locked, the UDEE transmitter will indicate an error by itsindicator lights (red and green) which will flash in alternation.DATA3.5.1 Procedure: "Locking-unlocking" the electronic key(access to programming of transmitter UDEE)Fig.1 Fig.2Fig.4 Fig.5 Fig.6Fig.3LockingtheelectronickeyUnlockingtheelectronickey
UDEE / UDRE - 332170A revision02 - 21 -FrEnDePRELIMINARY3.5.2 Procedure : working radio frequency channel programming1- Switch on the UDRE receiver.2- Insert the electronic key in the UDEE transmitter unit.3- Holding buttons n°1 and n°2 pressed, unlock the stop palmswitch on the transmitter (fig.1).The radio channel already selected is indicated by two flashing indicator lights on the transmitterwhich represent the tens (red) and units (green).If transmitter red and green indictor lights flash in alternation :The electronic key is locked. Press the stop palmswitch button and follow procedure describedon chapter §3.5.1. Start again this procedure at point Nb.3.4- Select the new channel using buttons n°1 and n°2 (fig.2&3).Press button n°1 to increment the tens and button n°2 to increment the units.During these operations, the newly selected channel is displayed by the 2 indicator lights on thetransmitter which flash accordingly.5- Once the desired channel is selected (between 01 and 64 for 911-918MHZ bands), press the "On/Horn" button to validate your selection (fig.4).Briefly pressing "On/Horn" button : the transmitter sends the selected radio channel number tothe receiver and saves its new working radio channel (fig. 5).By pressing and holding the "On/Horn" button (3 seconds) : the transmitter sends the selectedchannel number to the receiver (on each of the radio link channels between 01 to 64 for 911-918MHZ bands) and saves its new working channel. Wait until the transmitter indicator lightsno longer flash (around 30 seconds) (fig. 5)(this longer procedure is preferable and should be performed when you are not familiar with the initialworking channel of the receiver).6- Exit the "frequency" programming mode by pressing the stop palmswitch button (fig.6).7- Check that the UDRE receiver has changed channel by performing the startup procedure.+1+10Fig.1 Fig.2Fig.4Fig.3Fig.5 Fig.6DATA électronique
- 22 - UDEE / UDRE - 332170A revision02Fr En De PRELIMINARY+1mn+10mnDATA3.5.3 Procedure : "Dead man" function time programming(Automatic shutdown of transmitter UDEE)Fig.2 Fig.3Fig.4 Fig.6Fig.1Fig.51- Switch off the UDRE receiver.2- Insert the electronic key in the UDEE transmitter unit.3- Holding buttons n°1 and n°3 pressed, unlock the stop palmswitch button on the transmitter(fig.1).The "dead man" time is displayed by two flashing indicator lights on the transmitter representingthe tens (red) and the units (green) of the number of minutes.If transmitter red and green indictor lights flash in alternation :The electronic key is locked. Press the stop palmswitch button and follow procedure describedon chapter §3.5.1. Start again this procedure at point Nb.3.4- Select the new time using buttons n°1 and n°2 (fig.2&3).Press button n°1 to increment the tens and button n°2 to increment the units.During these operations, the new time selected is displayed by the two indicator lights on thetransmitter.5- Once you have selected the desired "dead man" time (between 01 and 99), press the «On/Horn» button to validate your selection (fig.4).Caution: No. 99 corresponds to an infinite "dead man" time> This function is then deactivated and forgetting to switch off the transmitter (bypressing the stop palmswitch button) will result in complete discharge of thebattery pack.6- Exit the "dead man" time programming mode by pressing the stop palmswitch button (fig.6).
UDEE / UDRE - 332170A revision02 - 23 -FrEnDePRELIMINARY1- Switch off the UDRE receiver2- Insert the electronic key in the UDEE transmitter unit.3- While holding buttons n°2 and n°3 pressed, unlock the transmitter emergency stop button (fig.1): the 2 indicator lights on the transmitter will flash rapidly.4- Press the "On/Horn" button to perform automatic programming of the identity code: the twoindicator lights on the transmitter go off (fig. 2).5- The "identity code" information is copied from the electronic key to the transmitter memory (fig.3).6- Exit the programming mode by pressing the stop palmswitch button (fig.4).Reminder :To use the UDEE/UDRE radio remote control system, the identity code contained in the transmittermemory must match the identity code in the electronic key which is itself identical to that of thereceiver.If a maintenance transmitter is used or if you change electronic key, the information contained in theelectronic key must be copied in the UDEE transmitter memory.Conditions for using this procedure :The configuration of the backup transmitter buttons must be identical to that described in theelectronic key (or the original transmitter).DATA3.5.4 Procedure: "Copying electronic key identity code to UDEE transmittermemory"Apply this procedure when :- starting the radio remote control for the first time- using a maintenance transmitter- changing the electronic keyFig.3Fig.1 Fig.2 Fig.4electronic keymemoryUDEtransmittermemory
- 24 - UDEE / UDRE - 332170A revision02Fr En De PRELIMINARY3.6- UDRE receiver configurationThe following parameters can be configured on the receiver :•Transmitter button interlockings :Factory configured or using a PC via serial link option (ref.:UDWR32) with PCsoftware DialogUD (ref.:UDWR36).•Transmitter buttons / receiver function relays correspondence :Factory configured or using a PC via serial link option (ref.:UDWR32) with PCsoftware DialogUD (ref.:UDWR36).•Transmit radio frequency :The radio reception frequency (channel No.) can be programmed in two ways:•By the transmitter matched to the receiver implementing the transmitterfrequency programming procedure, see §3.5.2.•By using a PC via serial link option (ref.:UDWR32) with PC software DialogUD(ref.:UDWR36).The receiver reception frequency (channel No.) can be read :•By using a PC via serial link option (ref.:UDWR32) with PC software DialogUD(ref.:UDWR36).
UDEE / UDRE - 332170A revision02 - 25 -FrEnDePRELIMINARY- For maximum safety when using the radio remote control, we recommend that theoperator carefully follow the instructions provided in this manual.- The operator must be appropriately trained and certified to operate machines byradio remote control.- The operator must have uninterrupted visibility of the manoeuvre which he isperforming. When the operator's direct field of view is inadequate, the lifting machinerymust be equipped with auxiliary devices to improve visibility.When several machines are being moved simultaneously, the equipment must befitted out to limit to consequences of a possible collision.- To avoid any risks of electrocution, don't open the receiver case when powered.- Never leave the transmitter lying around anywhere, in particular when it is poweredup.- Never leave the radio control transmitter on the ground or on a metal surface. If doingso becomes indispensable, press the stop palmswitch on the radio control.- If several radio controls are used at the same site, different radio frequencies shouldbe used, spaced by at least two channels (for example, channels 5, 7, 9, etc.). Themore space there is between the chosen radio channels, the less the risks ofdisturbance are.- For safety reasons, remove the electronic key when not in use. Store it in a safe andtracked down place.- Do not forget to recharge the battery pack when discharged.- In the event of a malfunction, immediately shut down the installation by pressing thestop palmswitch on the transmitter and remove the electronic key.- Service your equipment and perform all the periodic checks as may be required bythe intensity with which your equipment is used. Follow necessarily the instructions ofcleaning described in the chapter "Servicing".A radio remote control is considered as a machine control device and as a safetycomponent used to stop a machine as specified by the EEC Machinery Directive.All applicable rules must therefore be observed to ensure safe, correct operationof such devices.4- Use and operation4.1- Reminder : General safety rules
- 26 - UDEE / UDRE - 332170A revision02Fr En De PRELIMINARY4.2- Radio remote control start upNB : If during this procedure, both UDEE transmitter indicator light begin flashing,please contact the technical person in charge of the installation. électronique1- Switch ON the UDRE receiver.2- Plug the UDB2 battery pack into UDEE transmitter housing.(Take care that UDB2 battery pack is loaded and is wellconnected to UDEE transmitter back.)3- Install the electronic key on the transmitter or take care ofits presence on UDE transmitter.4- Unlock the transmitter stop palmswitch button.5- Press the green «On/Horn» button until the receiver isstarted up.6- Use the radio remote control to control the equipment.electronickeyTo stop the radio remote control :press the UDEE transmitter stop palmswitch button.UDEEtransmitterUDB2battery pack
UDEE / UDRE - 332170A revision02 - 27 -FrEnDePRELIMINARYTransmitter state(The transmitter stop pa lmswitch is unlocked)Redindicator lightGreenindicator light Possible causes of failur e Possible remediesBefore or after "O n/ horn " button i s pressed- Battery pack is discharged or disconnected- Internal electronic failure- Check battery pack loador- Contact the technical person in charge of the installationBefore or after "O n/ horn " button i s pressed- Electronic key is not connected to transmitter - Bad connection of the electronic key- El ectronic k ey failure- Internal electronic failure- Install electronic key on tranmitter before powering up the transmitteror- Contact the technical person in charge of the installationBefore or after "O n/ horn " button i s pressed- Access to the transmitter programming is prohibited (the electronic key is locked)- If the transmit frequency or "Dead man" function duration must be changed, the electronic key must be unlocked. Follow procedure described in §3.5.1.or- Contact the technical person in charge of the installationBefore "On/horn" button is pressed- The transmitter identity code is different from that contained in the electronic key- Internal electronic failure- Reprogramming is required, see procedure in §3.5.4.or- Contact the technical person in charge of the installationBefore or after "O n/ horn " button i s pressed- The button configuration is different from that contained in the electronic and the physical configuration on the transmitter- One or several function buttons are defective- Internal electronic failure- Contact the technical person in charge of the installationBefore "On/horn" button is pressed- Micro power cuts due to a bad battery pack connection- Internal electronic failure- Check that battery pack is correctly inserted in transmitter housingor- Contact the technical person in charge of the installationBefore "On/horn" button is pressed - Internal electronic failure - Contact the technical person in charge of the installationBefore "On/horn" button is pressed - Internal electronic failure - Contact the technical person in charge of the installationBefore "On/horn" button is pressed - Internal electronic failure - Contact the technical person in charge of the installationTransmitter state(stop palmswitch button unlocked)Redindicator lightGreenindicator lightBefore "On/horn" button is pressed OFF ONBefore "On/horn" button is pressed Flashes SLOW ONBefore "On/horn" button is pressed Flashes FAST ONAfter "On/horn" button is pressed OFF FlashesAfter "On/horn" button is pressed Flashes FAST Flashes8 flashesError messagescontinuously OFFcontinuously ON3 flashes4 flashesflash in a alternative way5 flashes6 flashes7 flashesBattery pack charge levelFunction or corresponding messageRadio transmissionBattery pack charge < or = LOW BATT level Battery pack charge > 90%90% > Battery pack charge > LOW BATT levelBattery pack charge < or = LOW BATT levelRadio transmissionBattery pack charge > LOW BATT level4.3- Product indicator lights function4.3.1 UDEE transmitter indicator lights«LOW BATT level» = low battery (battery pack charge level lower than 10%), the battery pack must be reloaded.REDindicatorlightGREENindicatorlight
- 28 - UDEE / UDRE - 332170A revision02Fr En De PRELIMINARYRKRS1RS2F1 F2ABCName a nd col or o f indicator light Mode Indication Message StatusNo message reception OFFMessage reception with correct identity code OFFMessage reception with wrong identity code Regular flashesSerial link "RS232 Mode" The receiver programming is in progress ONNo radio message reception OFFPoor radio reception FlashingGood radio reception ONSerial link "RS232 Mode" OFFNot activated (OFF) OFFactivated (ON) ONReceiver switched OFF OFFReceiver switched ON ONNot activated (OFF) OFFactivated (ON) ONNot activated (OFF) OFFactivated (ON) ON"Horn" relay ind.light(RED) All Indicates "Horn" relay stateFunction relays ind.light(RED) All Indicates each function relays statePower supply ind.light(RED) All Indicates receiver power supply stateSafety relays ind.light(RED) All Indicates safety r elays stateNormal Indicates radioreception qualityMicroprocessor n°2 indicator light(GREEN)Normal Indicates validityof identity codeMicroprocessor n°1 indicator light(RED)Micro n° 1indicator light- RED -Micro n° 2indicator light- GREEN -Possible causes of failure Possible remedies- Melted fuses- Wrong power supply wiring- Internal electronic failure- Check fuse state and calibre- Check power supply wiring diagram according to receiver modelor- Contact the technical person in charge of the installation- Internal electronic failure - Contact the technical person in charge of the installation2 flashes3 flashes4 flashes5 flashes6 flashes7 flashesError messagesOFF(Mainboard power supplied but power supply red indicator light remains OFF)4.3.2 UDRE indicator lightsFunction relay indicator lights (red)«Horn» relay indicator light (red)«RS1 and RS2» safety relays indicator lights (red)Microprocessor n°1 indicator light (red)Microprocessor n°2 indicator light (green)Power supply indicator light (red)
UDEE / UDRE - 332170A revision02 - 29 -FrEnDePRELIMINARYEach "BPDV" button type pair is assigned either 3 relays (2 movement relays and a third relayfor high speed), or 4 relays. This information is contained in the UDRE receiver productreference data (see § «product identification»).1st button of interlocked pair1nd button of interlocked pair AcronymButton n°1 Button n°2 B1-B2*Button n°1 Button n°3 B1-B3Button n°1 Button n°4 B1-B4Button n°2 Button n°3 B2-B3Button n°2 Button n°4 B2-B4Button n°3 Button n°4 B3-B4*Button n°3 Button n°5 B3-B5Button n°4 Button n°6 B4-B6Button n°5 Button n°6 B5-B6*Button n°7 Button n°8 B7-B8Button n°7 Button n°10 B7-B10Button n°8 Button n°9 B8-B9Button n°9 Button n°10 B9-B105.1- Function button interlockingsThe following function button interlocking configurations are possible:***n°1 n°2n°7 n°8n°9 n°10n°5 n°6n°3 n°4(UDEE transmitter front panel view) *= Standard interlocking configurations defined in sales referencefor UDRE receiver (see §2.3.2 «product identification»).For each of the desired interlocking configurations, simultaneous action on the two buttons will resultin three operating modes which depend on the programs defined :- program «1» : By pressing the 2 button pair, the two commands are deactivated (correspondingrelays set to OFF).- program «2» : The first button of the interlocked pair has priority.(ex.: button n°1 and button n°2 interlocked: when these two buttons are pressedsimultaneously, only button n°1 is acknowledged).- program «3» : The 2nd button of the interlocked pair has priority.(ex.: button n°2 and button n°4 interlocked: when these two buttons are pressedsimultaneously, only button n°4 is acknowledged).- program «X» : special (according to a customization data sheet).For non-standard "button-relay" configurations, be sure to properly fill in the configurationsheet located in the UDRE cover.5.2- Correspondence between «transmitter function buttonsand receiver relays»In its standard configuration, the "buttons-relays" are assigned naturally by the increasingorder of the button numbers and relay numbers :))))))))))5- Technical data
- 30 - UDEE / UDRE - 332170A revision02Fr En De PRELIMINARYHousing ABS Choc, yellow - IP65 - Mechanical button protection"10+2 button version" : 490 gDimensions "10+2 button version" : 70x53x276 mmOperating temperature range - 20°C to + 50°CStorage temperature rangewithout battery pack - 30°C to +70°Cwith battery pack - 30°C to +35°CAttachment when idle Wall or belt by fastening strapPower supply Plug-in NiMH batteryIn 911-918MHz bands : 20hours / 50% transmit time64 programmable frequencies in 911-918 MHz bands <94 dBµV/m in 911-918MHzModulation FMAverage range (1) 100m in typical industrial environment300m in unobstructed areaFunction button type - 10 function buttons : - double speed pushbutton (2 steps) "BPDV"- 1 pushbutton "On/Horn"- 1 active priority emergency stop palmswitch"Dead man" function(Automatic shutdown of UDE transmitter) Time is user-programmableIndicator lights 1 red "battery level" and "diagnostic" indicator light1 green "On" and "diagnostic" indicator lightFunctionnal characteristicsTransmit radio frequency(see list in appendix)Endurance (25°C) with buttons typical average useMechanical and environment withstand characteristicsElectrical and radio characteristicsTransmit power(built-in antenna)Weight(with battery pack)5.3- UDEEUDEEUDEEUDEEUDEE transmitter technical characteristics5.3.1- Identity codeUDEE transmitter and UDRE receiver are linked by an identity code.A receiver can only recognise and execute commands generated by the associated transmitter(with electronic key containing the receiver identity code).- The receiver identity code is a unique, fixed code (it can't be reprogrammed).This identity code is contained in the electronic key and can be copied to a transmitter by atrained and authorized user (see procedure in § 3.5.4)Identity codes have 65536 different combinations.(1) = Range will vary according to environment conditions of transmitter and reception antenna(metal frameworks, walls … ).
UDEE / UDRE - 332170A revision02 - 31 -FrEnDePRELIMINARY5.3.2- Electronic keyThe electronic key used on the UDEE/UDRE radio remote control system has a dual function :- It enables start-up of the transmitter by limiting access to the remote control to trained andauthorized persons only.- It contains all the information required for operation of the product, including :-the system identity code-the last frequency programmed *-the "dead man" function duration *- the transmitter button configuration- the button mask (special function)- and the option register (micro-speed etc...)* = reprogrammable by a trained operator, see §3.5When the key is removed, it prevents unauthorized use of the transmitter. For this reason, itshould be removed (like the battery pack) when the remote control is put away.Preferably, the electronic key should be removed after pressing the stop palmswitch button.Removal of the key before the stop palmswitch button button is pressed will result in a faultindication (2 flashes) and passive shutdown of the receiver.If necessary, it can be used to stop the system.The transmitter cannot be started up without its electronic key.)))))Identity code containedin electronic keyIdentity code containedin transmitter UDEEThe transmitter UDEE also has an internal memory containing an identity code.- If identity code of the electronic key matches the identity code stored in the UDEE, thetransmitter can be started up.- If the identity code of the electronic key and that of the UDEE do not match, the transmitterindicates the problem by its two indicator lights (3 flashes). In this case, perform theprogramming procedure described in §3.5.4.UDEE can be started up provided :Transmitter identity code=Electronic key identity codeIn the event of a transmitter failure :You can recover the electronic key and connect it on a maintenance transmitter (buttonconfiguration should be the same as that of the failed transmitter, otherwise, buttons thatare different will be ineffective).To perform this operation, you must reprogram the key identity code in the new transmitterUDEE as described in the procedure in §3.5.4.if your electronic key is lost :You can order another electronic key (reference UDWE22X) making sure to specify thefollowing information on the order :- The unique 6-digit number of the old key (written on the cover page of this manualwhen you unpacked your product).or, if you do not have key number :- the associated receiver identity code (on receiver descriptive label) and transmitterbutton configurationThis information will allow you to receive an electronic key identical to the old one containingall the parameters indicated above for your radio remote control. électronique
- 32 - UDEE / UDRE - 332170A revision02Fr En De PRELIMINARYThe "Dead man" safety function deactivates the UDEE transmitter (radio transmission cut off)when the pushbuttons (function buttons BPDV or "On/Horn") have not been actuated fora duration of N minutes or seconds.The N parameter is user-configurable and can take the values 01 to 98 minutesOn delivery, the duration is defined for 4 minutes.- If the N value configured is 99 minutes, the transmitter considers that the dead man durationis infinite (until the battery pack is entirely discharged).Restarting the transmitter after the "Dead man" function has been activated:- Press the stop palmswitch button on the transmitter.- Follow startup procedure in §4.2Changing the dead man duration :The dead man duration or unit N can be modified by a trained operator by performing theprocedure described in § 3.5.3.5.3.3- "Dead man" function
UDEE / UDRE - 332170A revision02 - 33 -FrEnDePRELIMINARYHousing ABS, Grey - IP65Weight 2 kg (approx.)Dimensions 160x250x120 mm (without antenna and cable gland)Operating temperature range - 20°C to + 50°CStorage temperature range - 30°C to + 70°CCable lead-outs Power supply : 1 M16 caps (Ø 5 to 7 mm cables)Control outputs : 1 M32 plastic cable gland (Ø 20 to 26 mm cables )Connection Spring-type terminal strips for 0.08² to 2.5² section wires64 programmable UHF channels in 911-918 MHz bandsref: VUB984, 1/2 wave in 911-918MHzSensitivity < -100dBmAC version115VAC, -15% to +10%, 180mA230VAC, -15% to +10%, 85mAControl 1 "Horn" relay and 18 function relaysSafety 2 safety relays with linked and guided contactsResponse time On start-up : 0,5s max.On control : 55 ms max.Active shutdown time 145 ms max.Passive shutdown time 1,1 s max.Indicator lights 1 red indicator light "power on"1 red + 1 green indicator lights for diagnostic1 red indicator light for relay statusProtections Power supply :Against overcurrents by fuseReception frequency(see list in appendix)Mechanical and environment withstand characteristicsRadio characteristics Electrical characteristicsCharacteristics complying with FCC part 15Antenna(BNC plug-in type)Power supply and consumption (1)(with 2 saf ety relays and 8 control relays pulled in)5.4- UDRE UDRE UDRE UDRE UDRE receiver technical characteristicsA large label in the housing cover gives the following information to facilitate configuration andmaintenance of the UDEE/UDRE system :- connection point numbers- wiring indication- fuse characteristics- indicator light functions- table showing the "Buttons/Relays/Functions" configurations for the application and theinterlocking configuration.(1) = The number of function relays controlled simultaneously is limited to 10 relays connected toUDRE receiver..
- 34 - UDEE / UDRE - 332170A revision02Fr En De PRELIMINARYRelay function Number of relays Number of connection points per relaySafety relays 2 2 (1 T contact)"On / Horn" 1 2 (1 T contact)Cont rol / Movement6, 12 or 18according to number of relay boards inserted in receiver2 (1 T contact)5.4.2- Relay characteristics5.4.1- Connection to relaysConnections are made on spring terminals with connection points identified by numbers.The flexible wire section is between 0.08 mm square and 2.5 mm square.No common line is provided on the printed circuits (all contacts are potential-free).An accessory, referenced : UDWR12 with 16 connection points for easy connection of thecommon lines (supplied as a standard feature with the receiver).Safety relaysThe two safety relays are activated when UDEE transmitter «On/Horn» button is pressed.These relays are auto-maintained until passive stop (electronic key removed when transmitteris in functioning, or battery pack discharged/disconnected from transmitter, or radiointerferences) or active stop (when transmitter stop palmswitch is pressed).• Contacts : AgNi10+Au5µm• Maximum power at cosphi=1 : 2000 VA• Maximum current switching : 8 A• Maximum voltage switching : 250 VAC• Minimum current / voltage advised switching : 50 mA / 12 VDC• 100 000 switching cycles at 250 VAC, 8 A, cosphi=1• 100 000 switching cycles at 24 VDC, 6 A• Tests per EN 60947-5-1 :DC13 at 2 A / 24 VDCAC15 at 3 A / 250VACSummary table
UDEE / UDRE - 332170A revision02 - 35 -FrEnDePRELIMINARYSafety relays"Horn" and"control" relaySwitching under 230VAC (70VA,cosphi=0,75) 4,5 x 1062 x 106Switching under 110VAC, (70VA,cosphi=0,75) 4,5 x 1061 x 106Switching under 48VAC (70VA,cosphi=0,75) 4,5 x 1060,5 x 106Number of switching cyclesContactor type Physical unit switched by relayCA2DNLC1D09LC1D18LC2D09«Horn» and control relaysThe «Horn» relay is activated when UDEE transmitter «On/Horn» button is pressed.This relay isn’t auto-maintained.«Control» relays are active when transmitter function buttons are pressed and once UDEE/UDRE system started up.• Contacts : AgNi 0,15• Maximum power at cosphi=1 : 2000 VA• Maximum current switching : 8 A• Maximum voltage switching : 400 VAC• Minimum current / voltage advised switching : 50 mA / 12 VDC• 100 000 switching cycles at 250 VAC, 8 A, cosphi=1• 50 000 switching cycles at 24 VDC, 8 A• Tests per EN 60947-5-1 :DC13 at 0,5 A / 24 VDCAC15 at 3 A / 250VACNumber of switching cycles on various contactors
- 36 - UDEE / UDRE - 332170A revision02Fr En De PRELIMINARYElement Fuse characteristics (5x20) Loaction of fuse to be usedReceiver supplied with 115 VAC 315 mA / 250 VAC / T F2Receiver supplied with 230 VAC 160 mA / 250 VAC / T F1Safety relays No protection /"Horn" relay No protection /"Control" relays No protection /5.4.3- Protection of receiver board and relays- AC versions :• Against overcurrents : 1 fuse on phase.• Non-reversible thermal protection of transformer (in the event of overloads atsecondary).Protection of power suppliesFuse characteristicsRKRS1RS2F2ABCF1
UDEE / UDRE - 332170A revision02 - 37 -FrEnDePRELIMINARYHousing ABS Choc, yellow, plug-inIP40Dimensions 40x96x23 mmStorage temperature range -30°C to +35°CCharging temperature range 0°C to +45°CComplete slow charging time 14 hoursIndicator lights Charging : 1 red light indicator on battery packCharge status : 1 red light indicator on transmitterCharging voltage 10 to 30 VDCMechanical, functional and environmental characteristics5.5- UDB2 UDB2 UDB2 UDB2 UDB2 Battery pack technical characteristics5.5.1- Battery pack storage precaution5.5.2- Precaution when inserting battery pack in transmitter unitUDB2 battery pack must be stored charged in a proper and dry area with specified temperaturerange on above table.Whenever changing the battery pack, check that it isproperly secured in its housing in the back of thetransmitter.If not, a type 5 fault caused by power supply micro-cutouts can occur (following fault list generated bythe transmitter)Insertion of batterypack in the back oftransmitter
- 38 - UDEE / UDRE - 332170A revision02Fr En De PRELIMINARY él ect ron iqu e5.5.3- Display of battery pack charge stateTwo battery charge status display functions are provided on the transmitter :•When the remote control is powered up (stop palmswitch button out), thered indicator light on the transmitter shows the battery pack charge level :Red indicator light off : ..................... Battery pack charge > à 90%Red indicator light flashes slowly : .. Battery pack charge is between 90% and 10 %Red indicator light flashes quickly : .. The battery pack must absolutely be charged(battery pack charge < 10%)• During operation of the remote control (radio transmission), a LOW BATT (battery lowlevel, charge < 10%) indication is given by the red indicator light which flashes quickly.This indication is used to inform the operator that the remote control will soon be unavailable(within around 15 minutes).Only UBCU charger or UBC1 connector, from Jay Electronique are perfectly suited tocharge the UDB2 battery pack.Charging the UDB2 battery packThe red battery pack indicator light shows that battery pack is well supplied from the charger.This indicator light does not swho the load levelUDEE transmitter red indicator lightRED indicator lightCharger UBCU110-230VAC/12VDCbattery pack UDB2Battery pack red indicator light(power supplied, the batterypack is in charge)
UDEE / UDRE - 332170A revision02 - 39 -FrEnDePRELIMINARYBEFORE STARTING ANY SERVICING OPERATION, SWITCH OFF THE MAIN POWER SUPPLYFOR THE SYSTEM CONTROLLED.- Housing of the UDEE transmitter must not be opened. The UDEE transmitter can bedismanteld only be a trained staff, in a "controlled" environment, spare parts can be changedonly by identical and original parts.- If one of the membranes of the function buttons or the seal of the transmitteris damaged, the UDEE must not be any more used until replacement of thesetightness spare parts.In opposite case, any liquid, any dust or any foreign body can damage the transmitter.- The attention of the user is attracted to the risks of the use of the remote control in anenvironment containing solvents of polymers or glues which can degrade the goodfunctioning of transmiiter mechanical organs.- Verify regularly the good state of the transmitter, paying a special attention to the functionbutton membranes, to the electronic key connector and to the battery pack connector.- Clean the transmitter by eliminating any foreign body.Only use non aggressive cleaning product on base of soapy solution.6- ServicingCheck the following points:- Wiring of receiver to electrical unit on machine.- Control relay contacts.- Correct operation of stop circuits, active and passive.- Condition of cover seal, tightening of screws and cable glands and tightness of antenna,check the antenna connection and check that it is clean and free of any oxidation.- Clean the receiver by eliminating any foreign body.Only use non aggressive cleaning product on base of soapy solution.- To check operation of the active stop function (UDEE/UDRE system started up) :simply press the UDEE transmitter stop palmswitch button. Receiver safety relays shouldimmediately de-energise.- To check operation of the passive stop function (UDEE/UDRE system started up) :simply remove the electronic key or battery pack from the transmitter or wait until "Deadman" function duration is exceeded ; receiver safety relays should de-energise within 2seconds.Servicing the UDRE receiver :Servicing the UDEE transmitter :
- 40 - UDEE / UDRE - 332170A revision02Fr En De PRELIMINARYAll our devices are guarantied 2 years as of the date of manufacture indicated on theproduct, wear parts not included. Repair, modification or replacement of a unit during the warrantyperiod will not give rise to extension of the period.8- Warranty and FFC compliance- Masking of certain function buttons by electronic key.- Duration of "Man-dead man" function temporization different than 4mn programmed on delivery.- Other function button interlocking- Other button/relay match-ups.By its high degree of adaptability, the UDEE/UDRE series remote control is able to satisfy all the needsfor non-standard functions.Following consultation and validation of a customer request, our customer service will print out acustomisation sheet for the remote control.The "non-standard" functions which can be covered by a customisation sheet are :If your remote control is covered by a customisation sheet, we strongly recommend that you set itaside in a safe location for information which may be needed for subsequent commissioning andmaintenance operations.7- Special functions8.1- Limits of warrantyThe warranty does not cover defects resulting from :• transport• false manoeuver or non-observance of connection diagrams when setting the equipmentinto service• insufficient supervision or servicing, utilization not complying with the specificationsdetailed in the technical manual and, as a general rule, storage, operation or environmentconditions (atmospheric, chemical, electrical or other conditions).• Conditions not specified on order of the equipmentThe warranty shall not apply subsequent to any modifications or additions to the equipmentperformed by the customer without written approval by JAY Electronique.The JAY Electronique responsability during the warranty period is limited to material andconstruction defects. This warranty comprises repair in the JAY workshops or replacement,free of charge, of parts recognized to be defective following expert inspection by the JayTechnical Department.The warranty shall not give rise to any compensation for damage claims.Any disputes relative to a supply or settlement thereof shall be ruled by the COURT OFCOMMERCE OF GRENOBLE FRANCE, solely competent, even in the event of an Appeal or aplurality of defendants.
UDEE / UDRE - 332170A revision02 - 41 -FrEnDePRELIMINARY8.2- Limits of FCC complianceUDEE/UDRE complies with Part 15 of the FCC Rules. Operation is subject to the following twoconditions: (1) this device may not cause harmful interference, and (2) this device mustaccept any interference received, including interference that may cause undesired operation.The user that changes or modifications not expressly approved by the party responsible forcompliance could void the user's authority to operate the equipment.This equipment has been tested and found to comply with the limits for a Class B digitaldevice, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonableprotection against harmful interference in a residential installation. This equipment generates,uses and can radiate radio frequency energy and, if not installed and used in accordancewith the instructions, may cause harmful interference to radio communications. However,there is no guarantee that interference will not occur in a particular installation. If this equipmentdoes cause harmful interference to radio or television reception, which can be determined byturning the equipment off and on, the user is encouraged to try to correct the interference byone or more of the following measures:- Reorient or relocate the receiving antenna.- Increase the separation between the equipment and receiver.- Connect the equipment into an outlet on a circuit different from that to which thereceiver is connected.- Consult the dealer or an experienced radio/TV technician for help.
- 42 - UDEE / UDRE - 332170A revision02Fr En De PRELIMINARYRKRS1RS2F1 F2ABCABCEFHiJV3V1 V2V4GV5Appendix ........................................................... AReceiver UDREUDREUDREUDREUDREA- Relay board(s) (up to 3 relay boards with 6 relays)B- Summary table of the buttons-relays correspondenceC- Connector for RS232 serial link board (accessory)E- «Control» cable glandF- «On/Horn» (RK) relay terminals stripsG- «Safety relay n°1» (RS1) terminals stripsH- «Safety relay n°2» (RS2) terminals stripsi- «Power supply» cable passageJ- «Power supply» terminal stripsV1- red indicator light "wrong identity code + diagnostic"V2- green indicator light "radio link established + diagnostic"V3- «On/Horn» (RK) relay red indicator lightV5- «Safety relays n°1 and n°2» (RS1 and RS2) red indicator lightV4- «receiver power supply» red indicator lightF1- FuseF2- FuseTerminal number Function3 x 1 to 12 Function relay board (A, B, C)21 Power supply :Neutral / 0 v22 Power supply :230VAC23 Power supply :115VAC24 - 25 Safety relay n°1 (RS1)26 - 27 Safety relay n°2 (RS2)28 - 29 "Horn" relay (RK)UDRE receiver terminal strips
UDEE / UDRE - 332170A revision02 - 43 -FrEnDePRELIMINARYn°1 n°2n°7 n°8n°9 n°10n°5 n°6n°3 n°4AEBCDFGMNKHJiLO électroniqueAppendix ........................................................... BTransmitter UDEEUDEEUDEEUDEEUDEEA- Button row n°5B- Button row n°4C- Button row n°3D- Button row n°2E- Button row n°1F- Red indicator light «batterycharge level + diagnostic»G- «On/Horn» green buttonH- Ring for shoulder strap orcarrying clipi- Function labelJ- Function buttonsK- Green indicator light «ON +diagnostic»L- Electronic keyM-Electronic key locationN- Stop palmswitch buttonO- UDB2 battery pack inserted intransmitter back
- 44 - UDEE / UDRE - 332170A revision02Fr En De PRELIMINARY 82 64 288 électroniqueAppendix ........................................................... CDimensionsTransmitter UDEEUDEEUDEEUDEEUDEE Receiver UDREUDREUDREUDREUDRE25016033252525238130 4 x Ø 480210151201603050(VUB984)406028~ 1,80 m9640 23 électronique127 mm41 mm 56 mm22 mmØ4 mm200 mmmini110-240 VAC / 12VDCwith euro and english plugsUBCUUBCUUBCUUBCUUBCUBattery packUDB2UDB2UDB2UDB2UDB2Transmitter UDEEUDEEUDEEUDEEUDEETo charger orconnectorUBCUUBCUUBCUUBCUUBCUBattery pack UDB2UDB2UDB2UDB2UDB2 Charger UBCUUBCUUBCUUBCUUBCUWall support UDC1UDC1UDC1UDC1UDC1
UDEE / UDRE - 332170A revision02 - 45 -FrEnDePRELIMINARY(*)= The power supply connection depends on the type of receiver and the power supply required.(terminals 23 - 21 for power supply 115VAC or 22 - 21 for power supply 230VAC)(**)=Relay life is increased by the use of surge limiters (ex: RC network for AC, Zener + diodes for DC etc...)(**)= K1 and K2 contactors must have guided contacts(**)= Elements wich indicate start of remote controlled machines (ex: horn, rotating / flashing light etc...)***UCLCNCFCRA1RS1 RS2 RK RA2RA2 RA3 RA4 RA5 RA6STOPRB1 RB2 RB3 RB4 RB5 RB6 RC6NEUTRALFirst speedor notch n°1Second speedor notch n°223 22UDRE27 26 29 28U1L1U0F021N1F1UALANAFAUBLBNBFBK1 K2K2K1K2K1(**) (**) (**)*UDEE25 24**(*)UDRE receiverrelaysConnectionterminals numberon UDRE receiverUDEE transmitterbuttonsExternal drivenloadsExternalwiringexample1A 2A 3A 4A 5A 6A 7A 8A 9A 10A 11A 12A 1B 2B 3B 4B 5B 6B 7B 8B 9B 10B 11B 12B 1C 2C 3C 4C 5C 6COn/HornButton numberButton postionUDEE transmitterbuttons actionon the UDREreceiver relaysK2K1UDREpow.supplyUDE022246 transmitterRC1 RC2 RC311C 12CK2K1Relay board BRelay board ARelay board CMainboardnb.1 nb.2 nb.3 nb.4 nb.5 nb.6 nb.7 nb.8 nb.9 nb.1012121212Appendix ........................................................... DWiring example, transmitter UDEE22222 with receiver UDRECB00-011
- 46 - UDEE / UDRE - 332170A revision02Fr En De PRELIMINARYChannelnbFrequencyMHzChannelnbFrequencyMHzChannelnbFrequencyMHz01 911,800 (1) 23 914,000 (1) 45 916,300 (1)02 911,900 (1) 24 914,100 (1) 46 916,400 (1)03 912,000 (1) 25 914,300 (1) 47 916,500 (1)04 912,100 (1) 26 914,400 (1) 48 916,600 (1)05 912,200 (1) 27 914,500 (1) 49 916,700 (1)06 912,300 (1) 28 914,600 (1) 50 916,800 (1)07 912,400 (1) 29 914,700 (1) 51 916,900 (1)08 912,500 (1) 30 914,800 (1) 52 917,000 (1)09 912,600 (1) 31 914,900 (1) 53 917,100 (1)10 912,700(1)32 915,000(1)54 917,200(1)11 912,800 (1) 33 915,100 (1) 55 917,300 (1)12 912,900 (1) 34 915,200 (1) 56 917,400 (1)13 913,000 (1) 35 915,300 (1) 57 917,500 (1)14 913,100(1)36 915,400(1)58 917,600(1)15 913,200 (1) 37 915,500 (1) 59 917,700 (1)16 913,300 (1) 38 915,600 (1) 60 917,800 (1)17 913,400 (1) 39 915,700 (1) 61 917,900 (1)18 913,500(1)40 915,800(1)62 918,000(1)19 913,600 (1) 41 915,900 (1) 63 918,100 (1)20 913,700 (1) 42 916,000 (1) 64 918,200 (1)21 913,800 (1) 43 916,100 (1)22 913,900(1)44 916,200(1)911-918 MHzAppendix ........................................................... EIf several radio controls are used at the same site, different radio frequencies should be used,spaced by at least two channels (for example, channels 5, 7, 9, etc.).(1) Frequencies only available for United States
UDEE / UDRE - 332170A revision02 - 47 -FrEnDePRELIMINARYAppendix ........................................................... FDeclaration of CE conformity (Available also in downloadable version and inother languages on our web sitewww.jay-electronique.fr)
Realisation JAY Electronique 332170A-revision02-EN.P65 22.06.09 E.DECHAMEZAC la Bâtie, rue ChamprondF38334 SAINT ISMIER cedex +33 (0)4 76 41 44 00 -  +33 (0)4 76 41 44 44www.jay-electronique.fr électroniquePRELIMINARYDocument

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