Jay Electronique UDR Industrial Enhanced Safety Radio Controls receiver User Manual
Jay Electronique Industrial Enhanced Safety Radio Controls receiver
user manual
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| Document ID | 1191400 |
| Application ID | NRv+dBQwDrp+XvsfV0ojqA== |
| Document Description | user manual |
| Short Term Confidential | No |
| Permanent Confidential | No |
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| Document Type | User Manual |
| Display Format | Adobe Acrobat PDF - pdf |
| Filesize | 118.33kB (1479130 bits) |
| Date Submitted | 2009-10-29 00:00:00 |
| Date Available | 2009-10-30 00:00:00 |
| Creation Date | 2009-06-22 16:04:59 |
| Producing Software | Acrobat Distiller 8.1.0 (Windows) |
| Document Lastmod | 2009-06-22 16:04:59 |
| Document Title | 332170A-revision02-UD_notice_installation_911-918MHz-PROVISOIRE-EN.p65 |
| Document Creator | PageMaker 6.5 |
| Document Author: | dechame |
En Industrial enhanced-safety r adio remote controls Installation and user technical manual ....................................................... Page 2 Appendix ............................................................................................................. Page 42 IMPORTANT An identification number is engraved on the side of the electronic key. Take a moment now to write down this number : N° : •Identity code number of associated receiver : (electronic key of the transmitter UDEE) électronique •Equipment controlled : PRELIMINARY Document Ref. doc : 332170A revision02 - TABLE OF CONTENTS General safety rules .......................................................................................... p. 4 Description of UDEE/UDREE radio remote control .......................................... p. 5 2.1 2.2 2.3 2.3.1 2.3.2 2.3.3 2.4 2.5 2.5.1 2.5.2 2.5.3 2.5.4 2.5.5 2.5.6 2.5.7 2.5.8 2.6 Installation ......................................................................................................... p. 6 Composition of the UDEE/UDRE Series and description of elements ............ p. 6 Unpacking the products ..................................................................................... p. 7 Product identification .......................................................................................... p. 8 UDEE transmitter ............................................................................................... p. 8 UDRE receiver ................................................................................................... p. 8 Accessories ....................................................................................................... p. 9 Delivery configuration ....................................................................................... p. 10 Installation recommendations ......................................................................... p. 11 Implementation of elements ............................................................................ p. 11 Marking of the controlled equipment ............................................................... p. 12 Wiring ............................................................................................................... p. 12 Interference suppression ................................................................................ p. 14 Electrical power supply protection ................................................................... p. 14 Minimum and maximum current of relay outputs ............................................ p. 14 Auxiliary control ................................................................................................. p. 14 Choice of operating radio frequency ................................................................ p. 14 UDEE transmitter function button labels ......................................................... p. 15 3.1 3.2 3.3 3.4 3.5 3.5.1 Commissioning .............................................................................................. p. 16 Precautions when commissioning ................................................................. p. 16 Periodic checks and checks performed following maintenance operations . p. 16 First startup of the radio remote control .......................................................... p. 17 Functioning block diagram .............................................................................. p. 18 Configuring the UDEE/UDRE radio remote control ........................................ p. 19 Procedure : «locking-unlocking» the electronic key (access to UDEE transmitter programming) .................................................................................................. p. 20 3.5.2 Procedure : working frequency programming ................................................. p. 21 3.5.3 Procedure : «Dead man» function time programming ................................... p. 22 3.5.4 Procedure : «Copying electronic key identity code in the UDEE transmitter» p. 23 3.6 Configuring the receiver UDRE ....................................................................... p. 24 4.1 4.2 4.3 4.3.1 4.3.2 - 2 - Use and operation ............................................................................................ p.25 Reminder of the general safety rules .............................................................. p. 25 Starting up the remote control .......................................................................... p. 26 Indicator light functions .................................................................................... p. 27 UDEE transmitter indicator lights .................................................................... p. 27 UDRE receiver indicator lights ......................................................................... p. 28 Fr En De PRELIMINARY UDEE / UDRE - 332170A revision02 5 5.1 5.2 5.3 5.3.1 5.3.2 5.3.3 5.4 5.4.1 5.4.2 5.4.3 5.5 5.5.1 5.5.2 5.5.3 Technical characteristics ............................................................................... p. 29 Function button interlocking ............................................................................. p. 29 Correspondence between function buttons and relays .................................. p. 29 UDEE transmitter technical characteristics .................................................... p. 30 Identity code ..................................................................................................... p. 30 Electronic key ................................................................................................... p. 31 «Dead man» function ...................................................................................... p. 32 UDRE receiver technical characteristics ......................................................... p. 33 Connection to relays ........................................................................................ p. 34 Relay characteristics ........................................................................................ p. 34 Protection of receiver board and relays ........................................................... p. 36 UDB2 plug-in battery technical characteristics ............................................... p. 37 Battery pack storage precaution ...................................................................... p. 37 Precaution when inserting battery pack in transmitter unit ............................. p. 37 Display of battery pack charge state ................................................................ p. 38 Servicing .......................................................................................................... p. 39 Special functions ............................................................................................ p. 40 Warranty and FFC compliance ....................................................................... p. 40 Appendix : Receiver UDRE detailed internal view .......................................................... p. 42 Transmitter UDEE detailed view ................................................................... p. 43 Dimensions of elements ................................................................................. p. 44 Wiring example (En. version) ......................................................................... p. 45 Table of programmable radio frequencies .................................................... p. 46 CE Declaration of conformity ......................................................................... p. 47 UDEE / UDRE - 332170A revision02 PRELIMINARY De En Fr -3- General safety rules A radio remote control is considered as a machine control device and as a safety component used to stop a machine as specified by the EEC Machinery Directive. All applicable rules must therefore be observed to ensure safe, correct operation of such devices. For maximum safety when using the radio remote control, we recommend that the operator carefully follow the instructions provided in this manual. The operator must be appropriately trained and certified to operate machines by radio remote control. The operator must have uninterrupted visibility of the manoeuvre which he is performing. When the operator's direct field of view is inadequate, the lifting machinery must be equipped with auxiliary devices to improve visibility. When several machines are being moved simultaneously, the equipment must be fitted out to limit to consequences of a possible collision. To avoid any risks of electrocution, don't open the receiver case when powered. Never leave the transmitter lying around anywhere, in particular when it is powered up. Never leave the radio control transmitter on the ground or on a metal surface. If doing so becomes indispensable, press the stop palmswitch on the radio control. If several radio controls are used at the same site, different radio frequencies should be used, spaced by at least two channels (for example, channels 5, 7, 9, etc.). The more space there is between the chosen radio channels, the less the risks of disturbance are. For safety reasons, remove the electronic key when not in use. Store it in a safe and tracked down place. Do not forget to recharge the battery pack when discharged. In the event of a malfunction, immediately shut down the installation by pressing the stop palmswitch on the transmitter and remove the electronic key. Service your equipment and perform all the periodic checks as may be required by the intensity with which your equipment is used. Follow necessarily the instructions of cleaning described in the chapter "Servicing". - 4 - Fr En De PRELIMINARY UDEE / UDRE - 332170A revision02 1- Description of UDEE/UDRE radio remote control Thank you for choosing our UDEE/UDRE Series industrial enhanced-safety radio remote control. The UDEE/UDRE radio remote control is designed for remote control applications on handling machines and for industrial equipment applications. The radio remote control enables the operator to better focus on his work as it allows him to choose his observation position which is only limited by safety considerations (example: no one should be standing under a load). The radio remote control completes and enhances the classic safety circuits (emergency stop circuits). Special attention has been given to ensure operator comfort through the following features : z Ergonomic transmitters enabling one-hand control z Control button accessibility z Button touch sensitivity z Identification of functions controlled z Light-weight, compact transmitter z Transmitter endurance, and fast charging battery pack z Adaptability to all radio configurations of the environment by possibility for changing frequency by a trained operator z Mechanical protection of function buttons to avoid any unintentional action z Transmitter carrying strap which hooks onto belt when unit is idle, or removable shoulder strap (optional accessories) To further enhance safety when using this equipment, technical solutions and innovative options are also proposed : z Radio remote control shutdown category 3 per EN954-1 and Hamming distance superior or equal to 4 for each transmitted message z Access is enabled by electronic key to an authorised operator only z Memorisation of use of remote control by recording number of operations and durations for each movement (option) Easy maintenance : z Customization entirely stored in electronic key z Diagnostic aid indicator lights z Parameter definition software (accessory) Finally, the UDEE/UDRE radio remote controls fully satisfy the safety requirements of the current applicable and draft standards and comply with the following European directives: z Machinery Directive, shutdown category 3 per EN954-1 z RTTE : microwave equipment and telecommunication terminals (low voltage, electromagnetic compatibility, radio-electric spectrum) ART conformity certificate z American regulation FCC part 15 For any recommendations or questions concerning installation of the UDEE/UDRE remote control system, contact us at our customer service department : Tel : +33.(0)4.76.41.44.00 Fax: +33.(0)4.76.41.44.44 Email : support.technique.client@jay-electronique.fr UDEE / UDRE - 332170A revision02 PRELIMINARY De En Fr -5- 2- Installation 2.1- Composition of the UDEE/UDRE Series and description of elements The UDEE/UDRE Series comprises : A transmitter : «UDEE» with radio communication : électronique 10+2 button version (10 function buttons + 1 «On/Horn» button + 1 «stop palmswitch button») A receiver «UDRE» which decodes the information generated by the remote control and controls movements of the machines. A battery pack «UDB2» (transmitter battery). A battery pack charger «UBCU». Accessories (strap, label kits, common wiring accessory etc...). - 6 - Fr En De PRELIMINARY UDEE / UDRE - 332170A revision02 2.2- Unpacking the elements IMPORTANT When unpacking the products, be sure to : - Write down the electronic key number on the cover page of this manual. This number will allow you to order a new, identical electronic key defined with your parameters. - Put the battery pack on load for 14 hours minimum before a first use. 1st package 2nd package Descriptive label Transmitter UDEE Battery pack charger électronique Ref : UDE . . . . . (for charging the UDB2 battery pack) Freq : .... .. ....MHz Serie : .../.... Date : .. / .. IP65 électronique UBCU electronic key Battery pack(1) UDB2 (1) 1 2 • 1 2 3 4 5 6 3+4 3+ 4 • label kits 3 4 • 3 2 1 • • 1+2 7 8 9 • O FF 1+2 ON GATE 3 4 110-230VAC/12VDC with european and english plugs • (1) = mounted on transmitter 3rd package Descriptive label Receiver UDRE électronique Technical manual F 38330 Montbonnot Ref : UDR . . . . . - . . . Code : . . . . Freq : .... .. ....MHz Serie : .../.... Alim : .....V.. Date : .. / .. IP65 4 colored directional arrows Antenna UDEE / UDRE - 332170A revision02 common wiring accessory PRELIMINARY Technical manual only for additional options De En Fr -7- 2.3- Product identification (according to sales reference) 2.3.1- Transmitter UDEE U D E E 2 2 2 2 2 2.3.2- Receiver UDRE Programming of button - relay correspondence : Number of relays controlled by BPDV (double speed pushbutton) 1 = 3 relays 2 = 4 relays x = special (equipment definition covered by a customization data sheet) U D R E C B 0 0 - Programming of transmitter button interlocking : 0 = no interlocking 1 = interlocking button n°1-n°2, n°-n°4, n°5-n°6 with output relays set to OFF 2 = interlocking button n°1-n°2, n°-n°4, n°5-n°6 with priority on left button 3 = interlocking button n°1-n°2, n°-n°4, n°5-n°6 with priority on right button x = special (equipment definition covered by a customization data sheet) - 8 - Fr En De PRELIMINARY UDEE / UDRE - 332170A revision02 2.3.3- Accessories For UDEE transmitter Reference Description UBCU UDB2 (1) UDC1 UDWE22 X (1) UDP1 UWE102 UWE303 UWE202 (2) UWE205 Charger for battery pack, 110-230VAC/12VDC with european and english plugs UWE207 (2) Transmitter plug-in battery pack Wall bracket for stowing and battery pack charging when idle Programmed electronic key (electronic key number to be supplied) Belt fastening clip Removable shoulder strap Protective case for transmitter 10+2 button version Kit of 6 colored labels "movements" for double speed pushbuttons (2 steps) Kit of 48 white blank labels for cutomized marking Kit of 90 white/black labels "movements, special functions and customization" for switches and pushbuttons For UDRE receiver Reference Description VUB984 VUB105 VUB125 VUB131 UWE001 UWE002 (1) UDWR38 UDWR12 (1) UDWR13 UDWR14 UDWR23 UDWR24 UDWR32 UDWR36 BNC straight antenna, 1/2 wave in 911-918MHz 2m extension for antenna + non insulated bracket BNC 5m extension for antenna + non insulated bracket BNC 10m extension for antenna + non insulated bracket BNC 2 ways directional colored arrows for travelling crane 4 ways directional colored arrows for travelling crane Fastening Kit for receivers by magnetic contacts Common wiring accessory 24-pin plug-in connector + 2m cable 16-pin plug-in connector + 2m cable UDWR13 cabling realization in UDRE receiver UDWR14 cabling realization in UDRE receiver Serial link board (kit UDWR36 software + cable to be ordered separately) PC "DialogUD" Software (CD-ROM+ computer PC/ receiver UDRE cable) (1)= 1 accessory supplied with product (2)= Label kits supplied systematically with transmitter UDEE / UDRE - 332170A revision02 PRELIMINARY De En Fr -9- 2.4- Delivery configuration • Radio channel number : - Programmed with radio channel number 01 (911,800MHz) • Duration of the temporization for the "Dead Man" function (automatic shutdown of remote control in case of prolonged non-use) : - Programmed for 4 mn • Button / relay configuration and button interlocking: - According to product definition with order (receiver reference) or special (equipment definition covered by a customization data sheet). • Locking of the UDEE transmitter electronic key : (access to UDEE transmitter programming) - The transmitter is supplied with an "unlocked" electronic key, programmings : Radio channel and "Dead man" function duration can be directly modified by a trained operator (see programming procedures on chapter «transmitter configuration»). - 10 - Fr En De PRELIMINARY UDEE / UDRE - 332170A revision02 2.5- Installation recommendations Experience shows that the functional efficiency of the system basically depends on the quality of the installation : Implementation of elements, Marking of the controlled equipment, Wiring quality of UDRE receiver, Interference suppression, Electrical power supply protection, Minimum and maximum current of relay outputs, Choice of operating frequency. 2.5.1- Implementation of elements Element dimensions are available for consultation in Appendix C Receiver position The remote control receiver UDRE should be mounted as close as possible to the control cabinet, vertical with respect to the machine structure. The receiver should be sheltered from shocks and weather. The antenna should be as far as possible from the class 3 cables and power components (power supply, motor, variable speed drive, etc.) while remaining within an area favorable to radio reception : Metal Metal Metal Good Good UDRE Metal z The antenna should be located at a height, above the operator using the transmitter UDEE. No metal object which could create a screen should be located between the operator and the antenna. z The antenna must be directed toward the transmitter working areas (downward with a hoist). z The antenna orientation is indicated in the figure below : Wrong Good UDEE / UDRE - 332170A revision02 PRELIMINARY De En Fr - 11 - 2.5.2- Marking of the controlled equipment, If there are several equipment fitted with similar radio remote control systems working in the same neighbourhood (e.g. in a plant), each transmitter shall carry a clear indication which tells the equipment driver which equipment is controlled by the transmitter in question. In this respect, signalling arrows are available as an accessory. Place the different arrows on the equipment to be controlled so that each arrow colour corresponds to that on the associated transmitter control button. The direction of movement of control buttons shall whenever possible be consistent with equipment motion. Symbols shall be fixed in such positions that there is a clear and unambiguous relationship between the action on buttons in the control station and the corresponding direction of motion. The arrows are available in the following versions: Reference : Reference : 2 ways directional self-adhesive color arrows UWE001 UWE002 4 ways directional self-adhesive color arrows (independent arrows) 490 mm 400 mm 180 mm 160 mm brown green brown green blue yellow 2.5.3- Wiring WARNING To avoid any risks of electrocution, do not open the receiver case when powered. Important : Do not place cables of different classes side by side. A minimum space (20 cm) should be observed between the different classes : - Class 1 : Radio, antenna cable (case of an antenna extension). - Class 2 : Mains for power supply of various units. - Class 3 : Power control for motors, variable speed drive, etc... Ideally, each cable class should be run through a cable path specific to the class. If only one cable path is available, cables of different classes should be separated as much as possible. Wiring the receiver UDRE If flexible stranded wire is used, crimped terminations should be used to avoid false contacts and short circuits. To open the connection terminal strips: - Vertically push the screwdriver (flat tip screwdriver of 1.5 to 3 mm width) on the lever, - Exercise a moderated pressure up to opening the terminal - Insert the wire, - Remove the screwdriver. - 12 - Fr En De PRELIMINARY UDEE / UDRE - 332170A revision02 Caution: The electrical connections should be made such that when the main switch is off, the UDEE/UDRE remote control receiver is also deactivated. RK RS1 Advised way for power supply cable RS2 F1 F2 11 5V 23 C 0V Power supply terminals strips 23 UDR receiver reference : 22 21 20 UDRECB00 - **1 115/230 VAC For the wiring and to determine the correspondence between the action on a function button and the relay controlled, refer to the configuration table supplied with the receiver (label on housing cover) and appendix A. See wiring example in appendix D UDEE / UDRE - 332170A revision02 PRELIMINARY De En Fr - 13 - 2.5.4- Interference suppression In the event of inductive loads on the relay outputs (contactor coils, solenoid valves or electrobrakes), interference suppression devices such as capacitors, RC circuits, diodes, etc. must be placed directly at the terminals of the controlled components using the shortest possible connections. 2.5.5- Electrical power supply protection Protection against overcurrents (EN60204-1 § 7.2) resulting from overvoltages. A fuse or other protection device should be provided in the power supply circuit of the receiver (see wiring diagram for standard assemblies, item F in appendix D). The assigned current is defined in the table in § «UDRE receiver technical characteristics». 2.5.6- Minimum and maximum current of relay outputs Be sure not to exceed the minimum and maximum characteristics specified in § «UDRE receiver technical characteristics» by installing, if necessary, an additional load or intermediate relays (auxiliary contacts in electrical cabinet for power control, for example). 2.5.7- Auxiliary control Measures should be taken to ensure, that when the radio control is not in service, another control system can be used to ensure the safety of the operator and the manipulated load. 2.5.8- Choice of operating radio frequency The 64 radio channels in 911-918MHz of the UDEE/UDRE provide a broad range of choices among the available frequencies. To ensure good operating quality, it is important that the radio channel used be free (as well as the preceding and the following one) throughout the area in which the machine will be controlled. If several radio remote controls are operating on the same site, frequencies spaced by at least two channels (for example: 5, 7, 9 …) should be used and, if necessary, a frequency plan should be drawn up, specifying the various machines controlled and their working frequency. - 14 - Fr En De PRELIMINARY UDEE / UDRE - 332170A revision02 2.6- UDEE transmitter function button labels The various button functions are identified by means of adhesive labels placed in the recesses provided in the transmitter unit envelope at each button location. The labels are supplied in the form of sheets with the various labels you will need for your application. Simply choose the labels corresponding to your configuration. 2 label kits are systematically supplied with UDEE transmitter: UWE202 and UWE207. Reference : Reference : UWE202 UWE205 Kit of 6 colored labels, «movements», for double speed pushbuttons (2 steps) black white brown green blue Kit of 48 white blank labels, «customization» + 48 transparent protecting labels. yellow Reference : UWE207 Kit of 90 white/black labels, «movements, special functions and customization» for switches and pushbuttons (with 16 labels for personalized marking with indelible felt-tip) - + R R P P M M 1 2 OFF • 1 2 3 4 5 6 GATE 3+4 3+4 • 3 4 • 3 2 1 • 1+2 3 4 1+2 • • 7 8 9 ON • UDEE / UDRE - 332170A revision02 PRELIMINARY De En Fr - 15 - 3- Commissioning 3.1- Precautions when commissioning • The installer must : - ensure that the transmitter and receiver identity code and radio channel match correctly, - ensure that the radio channel chosen corresponds to the frequency plan set up for the site, - perform a final check to verify that the desired Button-Relay correspondence is in place. • During the previous check, the installer must check that when the "On/Horn" button is pressed on startup, only the function relays assigned to the rotary button selections are in the "ON" state. • Verify the priority general shutdown mode (remote control in operation and radio link established):: Active stop : When the stop palmswitch button on the transmitter is pressed, the receiver safety relays (RS1 and RS2) should instantaneously change state. Passive stop : When the electronic key is removed from the transmitter in operation, the receiver safety relays (RS1 and RS2) should change state within two seconds max. • "Dead man" function duration : Check the effective duration of the "Dead man" function (automatic shutdown of transmitter) : Start up the remote control and leave it without activating any control. Record the time after which the receiver safety relays (RS1 and RS2) are deenergized and check that this duration corresponds to the standard duration supplied (4min.) or the duration specified on order (special programming, see customisation sheet), or to the new duration defined by a trained and authorized operator in accordance with the procedure described in chapter «transmitter configuration». • Radio range limits : Evaluate the range limit of the transmitter/receiver assembly (by moving up to the range limit). • Special function: masking of certain function buttons : If button masks are included in the electronic key, check that they properly correspond to the application for which they have been provided. 3.2- Periodic checks and checks performed following maintenance operations In addition to the commissioning checks which should be performed, also check : That the ergonomic features of the transmitter unit have been preserved, such as: pressure on function buttons, correct rotation of rotary switches, correct functionning of emergency stop button, etc. Response time of commands between transmission of a command and resulting movement. - 16 - Fr En De PRELIMINARY UDEE / UDRE - 332170A revision02 3.3- First radio remote control startup 1- Switch ON the UDRE receiver. UDEE transmitter 2- Plug the UDB2 battery pack into UDEE transmitter housing. (Take care that UDB2 battery pack is loaded and is well connected to UDEE transmitter back.) UDB2 battery pack électronique 3- Install the electronic key on the transmitter or take care of its presence on UDE transmitter. electronic key 4- Copy electronic key identity code to UDEE transmitter memory, see procedure on § 3.5.4. 5- Unlock the transmitter stop palmswitch button. 6- Press the green «On/Horn» button until the receiver is started up (safety relays are activated). 7- Use the radio remote control to control the equipment. To stop the radio remote control : press the UDEE transmitter stop palmswitch button. NB : if this procedure is not observed the transmitter indicates an error with the red and green indicator light : - «3 flashes error type» (The green and red leds flash 3 times, mark a break, then flash 3 times etc.) : resume identity code copy procedure described in § 3.5.3. - «5 flashes error type» (The green and red leds flash 5 times, mark a break, then flash 5 times etc.) : Stop or startup error (make sure that the pack battery is correctly inserted in the transmitter housing and resume the radio remote control startup procedure). See startup block diagram on next page UDEE / UDRE - 332170A revision02 PRELIMINARY De En Fr - 17 - - 18 - Fr En De OFF Standby PRELIMINARY 3 states of red indicator light of UDEE (battery pack charge state) Battery pack charge < 10% 90% > Battery pack charge > 10% Battery pack charge > 90 % UDEE transmitter green indicator light UDRE receiver RS1 and RS2 safety relays 3 states of UDEE Active Red stop palmswitch unlocked, Green "On/Horn" UDEE transmitter button pressed powered up UTILISATION Charge < 10 % (1) "Dead Man" duration Passive stop : battery pack is discharged Charge < 10 % 90% > Charge > 10 % Last action on function pushbutton (2) Active stop by pressing stop palmswitch button Or Passive stop if "Dead Man" duration is exceeded (1) or Battery pack is disconnected/discharged (2) or Electronic key removed from UDE transmitter in operation 3.4- Functioning block diagram UDEE / UDRE - 332170A revision02 3.5- UDEE/UDRE system configuration and parameter setting The following parameters are configurable from the UDEE transmitter unit : • Transmit frequency (radio channel number selection). • The "Dead man" function duration (01 to 98 minutes and infinite). • Copy of electronic key identity code to transmitter memory. These configuration operations use procedures implementing buttons n°1, n°2, n°3, stop plamswitch and "On/Horn" without having to open the transmitter or the receiver. By a specific operating mode, the person in charge of the equipment can lock or unlock the access to the programming of Transmit frequency and "Dead man" function duration by locking or unlockin the electronic key (see §3.5.1). Programming button n°3 Programming button n°1 n°5 n°6 n°3 n°4 n°1 n°2 Programming button n°2 "On/Horn" button stop plamswitch button UDEE / UDRE - 332170A revision02 PRELIMINARY De En Fr - 19 - 3.5.1 Procedure: "Locking-unlocking" the electronic key (access to programming of transmitter UDEE) The transmit radio frequency and the "Dead man" function duration are saved into the electronic key. Procedure below enables authorization (electronic key unlocked) or prohibition (electronic key locked) of any modification of these 2 parameters. 1234- 5678- Switch off the UDRE receiver. Insert the electronic key in the UDEE transmitter unit. Holding buttons n°1, n°2 and n°3 pressed, unlock the stop palmswitch button (fig.1). Release the buttons. Indicator lights statuses: - electronic key locked : red indicator light on, green indicator light off. - electronic key unlocked : red and green indicator lights on. Select «locked» or «unlocked» by pressing button n°2; the selected mode is shown by the indicator lights (fig.2&3). Validate the selected mode by pressing the "On/Horn" button (fig.4). The UDEE transmitter saves the new mode in the electronic key and switches off the indicator lights. Exit the "locking - unlocking" configuration mode by pressing the stop palmswitch button (fig.6). Remark: If an operator attempts to program the frequency or the "dead man" function duration with the electronic key locked, the UDEE transmitter will indicate an error by its indicator lights (red and green) which will flash in alternation. Unlocking the electronic key Locking the electronic key Fig.1 Fig.2 Fig.3 DATA Fig.4 - 20 - Fr En De Fig.5 PRELIMINARY Fig.6 UDEE / UDRE - 332170A revision02 3.5.2 Procedure : working radio frequency channel programming 1- Switch on the UDRE receiver. 2- Insert the electronic key in the UDEE transmitter unit. 3- Holding buttons n°1 and n°2 pressed, unlock the stop palmswitch on the transmitter (fig.1). The radio channel already selected is indicated by two flashing indicator lights on the transmitter which represent the tens (red) and units (green). If transmitter red and green indictor lights flash in alternation : The electronic key is locked. Press the stop palmswitch button and follow procedure described on chapter §3.5.1. Start again this procedure at point Nb.3. 4- Select the new channel using buttons n°1 and n°2 (fig.2&3). Press button n°1 to increment the tens and button n°2 to increment the units. During these operations, the newly selected channel is displayed by the 2 indicator lights on the transmitter which flash accordingly. 5- Once the desired channel is selected (between 01 and 64 for 911-918MHZ bands), press the "On/ Horn" button to validate your selection (fig.4). Briefly pressing "On/Horn" button : the transmitter sends the selected radio channel number to the receiver and saves its new working radio channel (fig. 5). By pressing and holding the "On/Horn" button (3 seconds) : the transmitter sends the selected channel number to the receiver (on each of the radio link channels between 01 to 64 for 911918MHZ bands) and saves its new working channel. Wait until the transmitter indicator lights no longer flash (around 30 seconds) (fig. 5) (this longer procedure is preferable and should be performed when you are not familiar with the initial working channel of the receiver). 6- Exit the "frequency" programming mode by pressing the stop palmswitch button (fig.6). 7- Check that the UDRE receiver has changed channel by performing the startup procedure. +10 +1 Fig.1 Fig.2 Fig.3 élect ronique DATA Fig.5 Fig.4 UDEE / UDRE - 332170A revision02 PRELIMINARY Fig.6 De En Fr - 21 - 3.5.3 Procedure : "Dead man" function time programming (Automatic shutdown of transmitter UDEE) 1- Switch off the UDRE receiver. 2- Insert the electronic key in the UDEE transmitter unit. 3- Holding buttons n°1 and n°3 pressed, unlock the stop palmswitch button on the transmitter (fig.1). The "dead man" time is displayed by two flashing indicator lights on the transmitter representing the tens (red) and the units (green) of the number of minutes. If transmitter red and green indictor lights flash in alternation : The electronic key is locked. Press the stop palmswitch button and follow procedure described on chapter §3.5.1. Start again this procedure at point Nb.3. 4- Select the new time using buttons n°1 and n°2 (fig.2&3). Press button n°1 to increment the tens and button n°2 to increment the units. During these operations, the new time selected is displayed by the two indicator lights on the transmitter. 5- Once you have selected the desired "dead man" time (between 01 and 99), press the «On/ Horn» button to validate your selection (fig.4). Caution: No. 99 corresponds to an infinite "dead man" time > This function is then deactivated and forgetting to switch off the transmitter (by pressing the stop palmswitch button) will result in complete discharge of the battery pack. 6- Exit the "dead man" time programming mode by pressing the stop palmswitch button (fig.6). +10 mn Fig.2 Fig.1 +1 mn Fig.3 DATA Fig.4 - 22 - Fr En De Fig.5 PRELIMINARY Fig.6 UDEE / UDRE - 332170A revision02 3.5.4 Procedure: "Copying electronic key identity code to UDEE transmitter memory" Apply this procedure when : - starting the radio remote control for the first time - using a maintenance transmitter - changing the electronic key Reminder : To use the UDEE/UDRE radio remote control system, the identity code contained in the transmitter memory must match the identity code in the electronic key which is itself identical to that of the receiver. If a maintenance transmitter is used or if you change electronic key, the information contained in the electronic key must be copied in the UDEE transmitter memory. Conditions for using this procedure : The configuration of the backup transmitter buttons must be identical to that described in the electronic key (or the original transmitter). 1- Switch off the UDRE receiver 2- Insert the electronic key in the UDEE transmitter unit. 3- While holding buttons n°2 and n°3 pressed, unlock the transmitter emergency stop button (fig. 1): the 2 indicator lights on the transmitter will flash rapidly. 4- Press the "On/Horn" button to perform automatic programming of the identity code: the two indicator lights on the transmitter go off (fig. 2). 5- The "identity code" information is copied from the electronic key to the transmitter memory (fig. 3). 6- Exit the programming mode by pressing the stop palmswitch button (fig.4). DATA electronic key memory Fig.1 UDEE / UDRE - 332170A revision02 Fig.2 UDE transmitter memory Fig.4 Fig.3 PRELIMINARY De En Fr - 23 - 3.6- UDRE receiver configuration The following parameters can be configured on the receiver : • Transmitter button interlockings : Factory configured or using a PC via serial link option (ref.:UDWR32) with PC software DialogUD (ref.:UDWR36). • Transmitter buttons / receiver function relays correspondence : Factory configured or using a PC via serial link option (ref.:UDWR32) with PC software DialogUD (ref.:UDWR36). • Transmit radio frequency : The radio reception frequency (channel No.) can be programmed in two ways: • • By the transmitter matched to the receiver implementing the transmitter frequency programming procedure, see §3.5.2. By using a PC via serial link option (ref.:UDWR32) with PC software DialogUD (ref.:UDWR36). The receiver reception frequency (channel No.) can be read : • - 24 - By using a PC via serial link option (ref.:UDWR32) with PC software DialogUD (ref.:UDWR36). Fr En De PRELIMINARY UDEE / UDRE - 332170A revision02 4- Use and operation 4.1- Reminder : General safety rules A radio remote control is considered as a machine control device and as a safety component used to stop a machine as specified by the EEC Machinery Directive. All applicable rules must therefore be observed to ensure safe, correct operation of such devices. For maximum safety when using the radio remote control, we recommend that the operator carefully follow the instructions provided in this manual. The operator must be appropriately trained and certified to operate machines by radio remote control. The operator must have uninterrupted visibility of the manoeuvre which he is performing. When the operator's direct field of view is inadequate, the lifting machinery must be equipped with auxiliary devices to improve visibility. When several machines are being moved simultaneously, the equipment must be fitted out to limit to consequences of a possible collision. To avoid any risks of electrocution, don't open the receiver case when powered. Never leave the transmitter lying around anywhere, in particular when it is powered up. Never leave the radio control transmitter on the ground or on a metal surface. If doing so becomes indispensable, press the stop palmswitch on the radio control. If several radio controls are used at the same site, different radio frequencies should be used, spaced by at least two channels (for example, channels 5, 7, 9, etc.). The more space there is between the chosen radio channels, the less the risks of disturbance are. For safety reasons, remove the electronic key when not in use. Store it in a safe and tracked down place. Do not forget to recharge the battery pack when discharged. In the event of a malfunction, immediately shut down the installation by pressing the stop palmswitch on the transmitter and remove the electronic key. Service your equipment and perform all the periodic checks as may be required by the intensity with which your equipment is used. Follow necessarily the instructions of cleaning described in the chapter "Servicing". UDEE / UDRE - 332170A revision02 PRELIMINARY De En Fr - 25 - 4.2- Radio remote control start up UDEE transmitter 1- Switch ON the UDRE receiver. 2- Plug the UDB2 battery pack into UDEE transmitter housing. (Take care that UDB2 battery pack is loaded and is well connected to UDEE transmitter back.) UDB2 battery pack électronique 3- Install the electronic key on the transmitter or take care of its presence on UDE transmitter. electronic key 4- Unlock the transmitter stop palmswitch button. 5- Press the green «On/Horn» button until the receiver is started up. 6- Use the radio remote control to control the equipment. To stop the radio remote control : press the UDEE transmitter stop palmswitch button. NB : If during this procedure, both UDEE transmitter indicator light begin flashing, please contact the technical person in charge of the installation. - 26 - Fr En De PRELIMINARY UDEE / UDRE - 332170A revision02 4.3- Product indicator lights function 4.3.1 UDEE transmitter indicator lights RED indicator light GREEN indicator light Error messages Transmitter state (The transmitter stop palmswitch is unlocked) Red indicator light Green indicator light Possible causes of failure Possible remedies - Battery pack is discharged or disconnected - Internal electronic failure - Check battery pack load or - Contact the technical person in charge of the installation - Electronic key is not connected to transmitter - Bad connection of the electronic key - Electronic key failure - Internal electronic failure - Install electronic key on tranmitter before powering up the transmitter or - Contact the technical person in charge of the installation - Access to the transmitter programming is prohibited (the electronic key is locked) - If the transmit frequency or "Dead man" function duration must be changed, the electronic key must be unlocked. Follow procedure described in §3.5.1. or - Contact the technical person in charge of the installation 3 flashes - The transmitter identity code is different from that contained in the electronic key - Internal electronic failure - Reprogramming is required, see procedure in §3.5.4. or - Contact the technical person in charge of the installation 4 flashes - The button configuration is different from that contained in the electronic and the physical configuration on the transmitter - One or several function buttons are defective - Internal electronic failure - Contact the technical person in charge of the installation Before "On/horn" button is pressed 5 flashes - Micro power cuts due to a bad battery pack connection - Internal electronic failure - Check that battery pack is correctly inserted in transmitter housing or - Contact the technical person in charge of the installation Before "On/horn" button is pressed 6 flashes - Internal electronic failure - Contact the technical person in charge of the installation Before "On/horn" button is pressed 7 flashes - Internal electronic failure - Contact the technical person in charge of the installation Before "On/horn" button is pressed 8 flashes - Internal electronic failure - Contact the technical person in charge of the installation Before or after "On/horn" button is pressed Before or after "On/horn" button is pressed Before or after "On/horn" button is pressed continuously OFF continuously ON flash in a alternative way Before "On/horn" button is pressed Before or after "On/horn" button is pressed Battery pack charge level Transmitter state (stop palmswitch button unlocked) Before "On/horn" button is pressed Before "On/horn" button is pressed Before "On/horn" button is pressed After "On/horn" button is pressed After "On/horn" button is pressed Red indicator light Green indicator light Function or corresponding message OFF ON Battery pack charge > 90% Flashes SLOW ON 90% > Battery pack charge > LOW BATT level Flashes FAST ON Battery pack charge < or = LOW BATT level OFF Flashes Flashes FAST Flashes Radio transmission Battery pack charge > LOW BATT level Radio transmission Battery pack charge < or = LOW BATT level «LOW BATT level» = low battery (battery pack charge level lower than 10%), the battery pack must be reloaded. UDEE / UDRE - 332170A revision02 PRELIMINARY De En Fr - 27 - 4.3.2 UDRE indicator lights Function relay indicator lights (red) «Horn» relay indicator light (red) RK RS1 «RS1 and RS2» safety relays indicator lights (red) RS2 F1 F2 Microprocessor n°1 indicator light (red) Microprocessor n°2 indicator light (green) Power supply indicator light (red) Name and color of indicator light Microprocessor n°1 indicator light (RED) Mode Indication Indicates validity of identity code Normal Serial link Microprocessor n°2 indicator light (GREEN) Status No message reception OFF Message reception with correct identity code OFF Message reception with wrong identity code Regular flashes The receiver programming is in progress ON No radio message reception OFF Poor radio reception Flashing Good radio reception ON "RS232 Mode" Indicates radio reception quality Normal "Horn" relay ind.light (RED) Message Serial link "RS232 Mode" All Indicates "Horn" relay state Power supply ind.light (RED) All Indicates receiver power supply state Safety relays ind.light (RED) All Indicates safety relays state Function relays ind.light (RED) All Indicates each function relays state OFF Not activated (OFF) OFF activated (ON) ON Receiver switched OFF OFF Receiver switched ON ON Not activated (OFF) OFF activated (ON) ON Not activated (OFF) OFF activated (ON) ON Error messages Micro n° 1 indicator light - RED - Micro n° 2 indicator light - GREEN OFF (Mainboard power supplied but power supply red indicator light remains OFF) 2 flashes 3 flashes 4 flashes 5 flashes 6 flashes 7 flashes - 28 - Fr En De Possible causes of failure Possible remedies - Melted fuses - Wrong power supply wiring - Internal electronic failure - Check fuse state and calibre - Check power supply wiring diagram according to receiver model or - Contact the technical person in charge of the installation - Internal electronic failure - Contact the technical person in charge of the installation PRELIMINARY UDEE / UDRE - 332170A revision02 5- Technical data 5.1- Function button interlockings The following function button interlocking configurations are possible: n°9 n°10 n°7 n°8 n°5 n°6 n°3 n°4 n°1 n°2 (UDEE transmitter front panel view) *= 1st button of interlocked pair 1nd button of interlocked pair Acronym Button n°1 Button n°1 Button n°1 Button n°2 Button n°2 Button n°3 Button n°3 Button n°4 Button n°5 Button n°7 Button n°7 Button n°8 Button n°9 Button n°2 Button n°3 Button n°4 Button n°3 Button n°4 Button n°4 Button n°5 Button n°6 Button n°6 Button n°8 Button n°10 Button n°9 Button n°10 B1-B2 B1-B3 B1-B4 B2-B3 B2-B4 B3-B4 B3-B5 B4-B6 B5-B6 B7-B8 B7-B10 B8-B9 B9-B10 Standard interlocking configurations defined in sales reference for UDRE receiver (see §2.3.2 «product identification»). For each of the desired interlocking configurations, simultaneous action on the two buttons will result in three operating modes which depend on the programs defined : - program «1» : By pressing the 2 button pair, the two commands are deactivated (corresponding relays set to OFF). - program «2» : The first button of the interlocked pair has priority. (ex.: button n°1 and button n°2 interlocked: when these two buttons are pressed simultaneously, only button n°1 is acknowledged). - program «3» : The 2nd button of the interlocked pair has priority. (ex.: button n°2 and button n°4 interlocked: when these two buttons are pressed simultaneously, only button n°4 is acknowledged). - program «X» : special (according to a customization data sheet). 5.2- Correspondence between «transmitter function buttons and receiver relays» In its standard configuration, the "buttons-relays" are assigned naturally by the increasing order of the button numbers and relay numbers : Each "BPDV" button type pair is assigned either 3 relays (2 movement relays and a third relay for high speed), or 4 relays. This information is contained in the UDRE receiver product reference data (see § «product identification»). For non-standard "button-relay" configurations, be sure to properly fill in the configuration sheet located in the UDRE cover. UDEE / UDRE - 332170A revision02 PRELIMINARY De En Fr - 29 - 5.3- UDEE transmitter technical characteristics Mechanical and environment withstand characteristics Housing Weight (with battery pack) Dimensions Operating temperature range Storage temperature range without battery pack with battery pack Attachment when idle ABS Choc, yellow - IP65 - Mechanical button protection "10+2 button version" : 490 g "10+2 button version" : 70x53x276 mm - 20°C to + 50°C - 30°C to +70°C - 30°C to +35°C Wall or belt by fastening strap Electrical and radio characteristics Power supply Endurance (25°C) with buttons typical average use Transmit radio frequency (see list in appendix) Plug-in NiMH battery In 911-918MHz bands : 20hours / 50% transmit time Transmit power (built-in antenna) Modulation Average range (1) <94 dBµV/m in 911-918MHz 64 programmable frequencies in 911-918 MHz bands FM 100m in typical industrial environment 300m in unobstructed area Functionnal characteristics - 10 function buttons : - double speed pushbutton (2 steps) "BPDV" - 1 pushbutton "On/Horn" - 1 active priority emergency stop palmswitch Function button type "Dead man" function (Automatic shutdown of UDE transmitter) Time is user-programmable 1 red "battery level" and "diagnostic" indicator light 1 green "On" and "diagnostic" indicator light Indicator lights (1) = Range will vary according to environment conditions of transmitter and reception antenna (metal frameworks, walls … ). 5.3.1- Identity code UDEE transmitter and UDRE receiver are linked by an identity code. A receiver can only recognise and execute commands generated by the associated transmitter (with electronic key containing the receiver identity code). - The receiver identity code is a unique, fixed code (it can't be reprogrammed). This identity code is contained in the electronic key and can be copied to a transmitter by a trained and authorized user (see procedure in § 3.5.4) Identity codes have 65536 different combinations. - 30 - Fr En De PRELIMINARY UDEE / UDRE - 332170A revision02 5.3.2- Electronic key The electronic key used on the UDEE/UDRE radio remote control system has a dual function : - It enables start-up of the transmitter by limiting access to the remote control to trained and authorized persons only. - It contains all the information required for operation of the product, including : - the system identity code - the last frequency programmed * - the "dead man" function duration * - the transmitter button configuration - the button mask (special function) - and the option register (micro-speed etc...) * = reprogrammable by a trained operator, see §3.5 When the key is removed, it prevents unauthorized use of the transmitter. For this reason, it should be removed (like the battery pack) when the remote control is put away. Preferably, the electronic key should be removed after pressing the stop palmswitch button. Removal of the key before the stop palmswitch button button is pressed will result in a fault indication (2 flashes) and passive shutdown of the receiver. If necessary, it can be used to stop the system. The transmitter cannot be started up without its electronic key. The transmitter UDEE also has an internal memory containing an identity code. - If identity code of the electronic key matches the identity code stored in the UDEE, the transmitter can be started up. - If the identity code of the electronic key and that of the UDEE do not match, the transmitter indicates the problem by its two indicator lights (3 flashes). In this case, perform the programming procedure described in §3.5.4. Identity code contained in transmitter UDEE électronique UDEE can be started up provided : Transmitter identity code Electronic key identity code Identity code contained in electronic key In the event of a transmitter failure : You can recover the electronic key and connect it on a maintenance transmitter (button configuration should be the same as that of the failed transmitter, otherwise, buttons that are different will be ineffective). To perform this operation, you must reprogram the key identity code in the new transmitter UDEE as described in the procedure in §3.5.4. if your electronic key is lost : You can order another electronic key (reference UDWE22X) making sure to specify the following information on the order : - The unique 6-digit number of the old key (written on the cover page of this manual when you unpacked your product). or, if you do not have key number : - the associated receiver identity code (on receiver descriptive label) and transmitter button configuration This information will allow you to receive an electronic key identical to the old one containing all the parameters indicated above for your radio remote control. UDEE / UDRE - 332170A revision02 PRELIMINARY De En Fr - 31 - 5.3.3- "Dead man" function The "Dead man" safety function deactivates the UDEE transmitter (radio transmission cut off) when the pushbuttons (function buttons BPDV or "On/Horn") have not been actuated for a duration of N minutes or seconds. The N parameter is user-configurable and can take the values 01 to 98 minutes On delivery, the duration is defined for 4 minutes. - If the N value configured is 99 minutes, the transmitter considers that the dead man duration is infinite (until the battery pack is entirely discharged). Restarting the transmitter after the "Dead man" function has been activated: - Press the stop palmswitch button on the transmitter. - Follow startup procedure in §4.2 Changing the dead man duration : The dead man duration or unit N can be modified by a trained operator by performing the procedure described in § 3.5.3. - 32 - Fr En De PRELIMINARY UDEE / UDRE - 332170A revision02 5.4- UDRE receiver technical characteristics Mechanical and environment withstand characteristics Housing Weight Dimensions Operating temperature range Storage temperature range Cable lead-outs Connection ABS, Grey - IP65 2 kg (approx.) 160x250x120 mm (without antenna and cable gland) - 20°C to + 50°C - 30°C to + 70°C Power supply : 1 M16 caps (Ø 5 to 7 mm cables) Control outputs : 1 M32 plastic cable gland (Ø 20 to 26 mm cables ) Spring-type terminal strips for 0.08² to 2.5² section wires Radio characteristics Characteristics complying with FCC part 15 64 programmable UHF channels in 911-918 MHz bands Reception frequency (see list in appendix) ref: VUB984, 1/2 wave in 911-918MHz Antenna (BNC plug-in type) < -100dBm Sensitivity Electrical characteristics Power supply and consumption AC version (1) 115VAC, -15% to +10%, 180mA (with 2 safety relays and 8 control 230VAC, -15% to +10%, 85mA relays pulled in) Control Safety Response time Active shutdown time Passive shutdown time Indicator lights Protections 1 "Horn" relay and 18 function relays 2 safety relays with linked and guided contacts On start-up : 0,5s max. On control : 55 ms max. 145 ms max. 1,1 s max. 1 red indicator light "power on" 1 red + 1 green indicator lights for diagnostic 1 red indicator light for relay status Power supply : Against overcurrents by fuse (1) = The number of function relays controlled simultaneously is limited to 10 relays connected to UDRE receiver.. A large label in the housing cover gives the following information to facilitate configuration and maintenance of the UDEE/UDRE system : - connection point numbers - wiring indication - fuse characteristics - indicator light functions - table showing the "Buttons/Relays/Functions" configurations for the application and the interlocking configuration. UDEE / UDRE - 332170A revision02 PRELIMINARY De En Fr - 33 - 5.4.1- Connection to relays Connections are made on spring terminals with connection points identified by numbers. The flexible wire section is between 0.08 mm square and 2.5 mm square. No common line is provided on the printed circuits (all contacts are potential-free). An accessory, referenced : UDWR12 with 16 connection points for easy connection of the common lines (supplied as a standard feature with the receiver). 5.4.2- Relay characteristics Summary table Relay function Number of relays Number of connection points per relay Safety relays 2 (1 T contact) "On / Horn" 2 (1 T contact) Control / Movement 6, 12 or 18 according to number of relay boards inserted in receiver 2 (1 T contact) Safety relays The two safety relays are activated when UDEE transmitter «On/Horn» button is pressed. These relays are auto-maintained until passive stop (electronic key removed when transmitter is in functioning, or battery pack discharged/disconnected from transmitter, or radio interferences) or active stop (when transmitter stop palmswitch is pressed). • • • • • • • • - 34 - Contacts : AgNi10+Au5µm Maximum power at cosphi=1 : 2000 VA Maximum current switching : 8 A Maximum voltage switching : 250 VAC Minimum current / voltage advised switching : 50 mA / 12 VDC 100 000 switching cycles at 250 VAC, 8 A, cosphi=1 100 000 switching cycles at 24 VDC, 6 A Tests per EN 60947-5-1 : DC13 at 2 A / 24 VDC AC15 at 3 A / 250VAC Fr En De PRELIMINARY UDEE / UDRE - 332170A revision02 «Horn» and control relays The «Horn» relay is activated when UDEE transmitter «On/Horn» button is pressed. This relay isn’t auto-maintained. «Control» relays are active when transmitter function buttons are pressed and once UDEE/ UDRE system started up. • • • • • • • • Contacts : AgNi 0,15 Maximum power at cosphi=1 : 2000 VA Maximum current switching : 8 A Maximum voltage switching : 400 VAC Minimum current / voltage advised switching : 50 mA / 12 VDC 100 000 switching cycles at 250 VAC, 8 A, cosphi=1 50 000 switching cycles at 24 VDC, 8 A Tests per EN 60947-5-1 : DC13 at 0,5 A / 24 VDC AC15 at 3 A / 250VAC Number of switching cycles on various contactors Number of switching cycles Contactor type CA2DN LC1D09 LC1D18 LC2D09 Physical unit switched by relay Safety relays "Horn" and "control" relay Switching under 230VAC (70VA,cosphi=0,75) 4,5 x 106 2 x 10 6 Switching under 110VAC, (70VA,cosphi=0,75) 4,5 x 106 1 x 10 6 Switching under 48VAC (70VA,cosphi=0,75) 4,5 x 106 0,5 x 10 6 UDEE / UDRE - 332170A revision02 PRELIMINARY De En Fr - 35 - 5.4.3- Protection of receiver board and relays Protection of power supplies - AC versions : • Against overcurrents : 1 fuse on phase. • Non-reversible thermal protection of transformer (in the event of overloads at secondary). Fuse characteristics RK RS1 RS2 F1 F2 - 36 - Element Fuse characteristics (5x20) Receiver supplied with 115 VAC 315 mA / 250 VAC / T Receiver supplied with 230 VAC 160 mA / 250 VAC / T Safety relays No protection "Horn" relay No protection "Control" relays No protection Fr En De PRELIMINARY Loaction of fuse to be used F2 F1 UDEE / UDRE - 332170A revision02 5.5- UDB2 Battery pack technical characteristics Mechanical, functional and environmental characteristics Housing ABS Choc, yellow, plug-in IP40 Dimensions 40x96x23 mm Storage temperature range -30°C to +35°C Charging temperature range 0°C to +45°C Complete slow charging time 14 hours Indicator lights Charging : 1 red light indicator on battery pack Charge status : 1 red light indicator on transmitter Charging voltage 10 to 30 VDC 5.5.1- Battery pack storage precaution UDB2 battery pack must be stored charged in a proper and dry area with specified temperature range on above table. 5.5.2- Precaution when inserting battery pack in transmitter unit Whenever changing the battery pack, check that it is properly secured in its housing in the back of the transmitter. If not, a type 5 fault caused by power supply microcutouts can occur (following fault list generated by the transmitter) Insertion of battery pack in the back of transmitter UDEE / UDRE - 332170A revision02 PRELIMINARY De En Fr - 37 - 5.5.3- Display of battery pack charge state Charging the UDB2 battery pack The red battery pack indicator light shows that battery pack is well supplied from the charger. This indicator light does not swho the load level Charger UBCU 110-230VAC/12VDC Battery pack red indicator light (power supplied, the battery pack is in charge) battery pack UDB2 Only UBCU charger or UBC1 connector, from Jay Electronique are perfectly suited to charge the UDB2 battery pack. UDEE transmitter red indicator light électronique RED indicator light Two battery charge status display functions are provided on the transmitter : • When the remote control is powered up (stop palmswitch button out), the red indicator light on the transmitter shows the battery pack charge level : Red indicator light off : ..................... Battery pack charge > à 90% Red indicator light flashes slowly : .. Battery pack charge is between 90% and 10 % Red indicator light flashes quickly : .. The battery pack must absolutely be charged (battery pack charge < 10%) • During operation of the remote control (radio transmission), a LOW BATT (battery low level, charge < 10%) indication is given by the red indicator light which flashes quickly. This indication is used to inform the operator that the remote control will soon be unavailable (within around 15 minutes). - 38 - Fr En De PRELIMINARY UDEE / UDRE - 332170A revision02 6- Servicing BEFORE STARTING ANY SERVICING OPERATION, SWITCH OFF THE MAIN POWER SUPPLY FOR THE SYSTEM CONTROLLED. Servicing the UDEE transmitter : - Housing of the UDEE transmitter must not be opened. The UDEE transmitter can be dismanteld only be a trained staff, in a "controlled" environment, spare parts can be changed only by identical and original parts. - If one of the membranes of the function buttons or the seal of the transmitter is damaged, the UDEE must not be any more used until replacement of these tightness spare parts. In opposite case, any liquid, any dust or any foreign body can damage the transmitter. - The attention of the user is attracted to the risks of the use of the remote control in an environment containing solvents of polymers or glues which can degrade the good functioning of transmiiter mechanical organs. - Verify regularly the good state of the transmitter, paying a special attention to the function button membranes, to the electronic key connector and to the battery pack connector. - Clean the transmitter by eliminating any foreign body. Only use non aggressive cleaning product on base of soapy solution. Servicing the UDRE receiver : Check the following points: Wiring of receiver to electrical unit on machine. Control relay contacts. Correct operation of stop circuits, active and passive. Condition of cover seal, tightening of screws and cable glands and tightness of antenna, check the antenna connection and check that it is clean and free of any oxidation. - Clean the receiver by eliminating any foreign body. Only use non aggressive cleaning product on base of soapy solution. - To check operation of the active stop function (UDEE/UDRE system started up) : simply press the UDEE transmitter stop palmswitch button. Receiver safety relays should immediately de-energise. - To check operation of the passive stop function (UDEE/UDRE system started up) : simply remove the electronic key or battery pack from the transmitter or wait until "Dead man" function duration is exceeded ; receiver safety relays should de-energise within 2 seconds. UDEE / UDRE - 332170A revision02 PRELIMINARY De En Fr - 39 - 7- Special functions By its high degree of adaptability, the UDEE/UDRE series remote control is able to satisfy all the needs for non-standard functions. Following consultation and validation of a customer request, our customer service will print out a customisation sheet for the remote control. The "non-standard" functions which can be covered by a customisation sheet are : Masking of certain function buttons by electronic key. Duration of "Man-dead man" function temporization different than 4mn programmed on delivery. Other function button interlocking Other button/relay match-ups. If your remote control is covered by a customisation sheet, we strongly recommend that you set it aside in a safe location for information which may be needed for subsequent commissioning and maintenance operations. 8- Warranty and FFC compliance All our devices are guarantied 2 years as of the date of manufacture indicated on the product, wear parts not included. Repair, modification or replacement of a unit during the warranty period will not give rise to extension of the period. 8.1- Limits of warranty The warranty does not cover defects resulting from : • transport • false manoeuver or non-observance of connection diagrams when setting the equipment into service • insufficient supervision or servicing, utilization not complying with the specifications detailed in the technical manual and, as a general rule, storage, operation or environment conditions (atmospheric, chemical, electrical or other conditions). • Conditions not specified on order of the equipment The warranty shall not apply subsequent to any modifications or additions to the equipment performed by the customer without written approval by JAY Electronique. The JAY Electronique responsability during the warranty period is limited to material and construction defects. This warranty comprises repair in the JAY workshops or replacement, free of charge, of parts recognized to be defective following expert inspection by the Jay Technical Department. The warranty shall not give rise to any compensation for damage claims. Any disputes relative to a supply or settlement thereof shall be ruled by the COURT OF COMMERCE OF GRENOBLE FRANCE, solely competent, even in the event of an Appeal or a plurality of defendants. - 40 - Fr En De PRELIMINARY UDEE / UDRE - 332170A revision02 8.2- Limits of FCC compliance UDEE/UDRE complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) this device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation. The user that changes or modifications not expressly approved by the party responsible for compliance could void the user's authority to operate the equipment. This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates, uses and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following measures: - Reorient or relocate the receiving antenna. - Increase the separation between the equipment and receiver. - Connect the equipment into an outlet on a circuit different from that to which the receiver is connected. - Consult the dealer or an experienced radio/TV technician for help. UDEE / UDRE - 332170A revision02 PRELIMINARY De En Fr - 41 - Appendix ........................................................... A Receiver UDRE V3 V5 V1 RK RS1 RS2 F1 V2 F2 V4 ABCEFGHiJV1V2V3V5V4F1F2- - 42 - Relay board(s) (up to 3 relay boards with 6 relays) Summary table of the buttons-relays correspondence Connector for RS232 serial link board (accessory) «Control» cable gland «On/Horn» (RK) relay terminals strips «Safety relay n°1» (RS1) terminals strips «Safety relay n°2» (RS2) terminals strips «Power supply» cable passage «Power supply» terminal strips red indicator light "wrong identity code + diagnostic" green indicator light "radio link established + diagnostic" «On/Horn» (RK) relay red indicator light «Safety relays n°1 and n°2» (RS1 and RS2) red indicator light «receiver power supply» red indicator light Fuse Fuse Fr En De UDRE receiver terminal strips Terminal number Function 3 x 1 to 12 Function relay board (A, B, C) Power supply : 21 Neutral / 0 v Power supply : 22 230VAC Power supply : 23 115VAC Safety relay n°1 (RS1) 24 - 25 26 - 27 28 - 29 PRELIMINARY Safety relay n°2 (RS2) "Horn" relay (RK) UDEE / UDRE - 332170A revision02 Appendix ........................................................... B Transmitter UDEE électronique n°9 n°10 n°7 n°8 n°5 n°6 n°3 n°4 n°1 n°2 ABCDEF- Button row n°5 Button row n°4 Button row n°3 Button row n°2 Button row n°1 Red indicator light «battery charge level + diagnostic» G- «On/Horn» green button H- Ring for shoulder strap or carrying clip i- Function label J- Function buttons K- Green indicator light «ON + diagnostic» L- Electronic key M - Electronic key location N- Stop palmswitch button O- UDB2 battery pack inserted in transmitter back UDEE / UDRE - 332170A revision02 PRELIMINARY De En Fr - 43 - Appendix ........................................................... C Dimensions Transmitter UDEE 64 Receiver UDRE 250 82 120 160 25 25 25 50 33 30 électronique 15 130 288 80 160 4xØ4 210 (VUB984) 238 Charger UBCU Battery pack UDB2 40 UBCU 23 40 60 96 110-240 VAC / 12VDC with euro and english plugs 28 ~ 1,80 m Wall support UDC1 127 mm 22 mm 41 mm Battery pack UDB2 56 mm To charger or connector UBCU électronique Ø4 mm Transmitter UDEE 200 mm mini - 44 - Fr En De PRELIMINARY UDEE / UDRE - 332170A revision02 UDRE (*) pow. F0 supply 23 22 PRELIMINARY De En N1 F1 RS1 STOP (**) K2 27 26 (**) K1 25 24 RS2 On/Horn UA NA FA K2 K2 LA K1 K1 (**) ** 29 28 RK Second speed or notch n°2 First speed or notch n°1 NEUTRAL RA1 1A 2A 3A 4A RA2 5A 6A RA3 nb.1 nb.2 7A 8A RA4 9A 10A RA5 UB NB LB 11A 12A FB K2 K1 RA6 nb.3 nb.4 RB1 1B 2B 3B 4B RB2 Fr (**)= Elements wich indicate start of remote controlled machines (ex: horn, rotating / flashing light etc...) ** (**)= K1 and K2 contactors must have guided contacts (**)=Relay life is increased by the use of surge limiters (ex: RC network for AC, Zener + diodes for DC etc...) 5B 6B RB3 nb.5 nb.6 (*)= The power supply connection depends on the type of receiver and the power supply required. (terminals 23 - 21 for power supply 115VAC or 22 - 21 for power supply 230VAC) U1 L1 External driven loads U0 21 Connection terminals number on UDRE receiver UDRE receiver relays UDEE transmitter buttons action on the UDRE receiver relays UDEE transmitter buttons External wiring example Mainboard Button postion Relay board A Button number Relay board B UDEE / UDRE - 332170A revision02 7B 8B RB4 UC NC LC FC K2 K1 RB6 11B 12B 9B 10B RB5 nb.7 nb.8 1C 2C RC3 5C 6C 3C 4C RC2 nb.9 nb.10 RC1 Relay board C UDE022246 transmitter 11C 12C RC6 Appendix ........................................................... D Wiring example, transmitter UDEE22222 with receiver UDRECB00-011 - 45 - Appendix ........................................................... E If several radio controls are used at the same site, different radio frequencies should be used, spaced by at least two channels (for example, channels 5, 7, 9, etc.). 911-918 MHz Channel nb 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 Frequency MHz 911,800 911,900 912,000 912,100 912,200 912,300 912,400 912,500 912,600 912,700 912,800 912,900 913,000 913,100 913,200 913,300 913,400 913,500 913,600 913,700 913,800 913,900 Channel nb 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) Frequency MHz 914,000 914,100 914,300 914,400 914,500 914,600 914,700 914,800 914,900 915,000 915,100 915,200 915,300 915,400 915,500 915,600 915,700 915,800 915,900 916,000 916,100 916,200 Channel nb (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 Frequency MHz 916,300 916,400 916,500 916,600 916,700 916,800 916,900 917,000 917,100 917,200 917,300 917,400 917,500 917,600 917,700 917,800 917,900 918,000 918,100 918,200 (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) Frequencies only available for United States - 46 - Fr En De PRELIMINARY UDEE / UDRE - 332170A revision02 Appendix ........................................................... F Declaration of CE conformity UDEE / UDRE - 332170A revision02 (Available also in downloadable version and in other languages on our web site www.jay-electronique.fr) PRELIMINARY De En Fr - 47 - électronique Realisation JAY Electronique 332170A-revision02-EN.P65 22.06.09 E.DECHAME PRELIMINARY Document ZAC la Bâtie, rue Champrond F38334 SAINT ISMIER cedex +33 (0)4 76 41 44 00 - +33 (0)4 76 41 44 44 www.jay-electronique.fr
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